Basic American EZE-LOK manual drive bed Instructions for use

TABLE OF CONTENTS

PAGE 4

PAGE 5

PAGE 6

PAGE 9

PAGE 10

PAGE 11

PAGE 12

PAGE 13

PAGE 14

SECTION ONE

INSPECTION MAINTENANCE PLAN

ASSEMBLY INSPECTION

SAFETY SUMMARY

SIDE RAIL INSPECTION PLAN

BED SPECIFICATIONS

BOARD SPECIFICATIONS

FEATURES

ELECTRICAL/MATERIALS/CONSTRUCTION SPECIFICATIONS

BED FINISH/GENERAL SPECIFICATIONS

SECTION TWO

SLEEPING SURFACE ASSEMBLY

FRAME AND LIFT ASSEMBLY

UNDERCARRIAGE ASSEMBLY

UNDERCARRIAGE/MAINFRAME ASSEMBLY

PAGE 16

PAGE 18

PAGE 20

PAGE 22

PAGE 24

PAGE 26

PAGE 34

PAGE 38

ELECTRIC MAINFRAME/DRIVE PACK ASSEMBLY

ELECTRIC MOTOR ASSEMBLY

MANUAL CRANK ASSEMBLY

SEMI-ELECTRIC MOTOR/MAINFRAME ASSEMBLY

SECTION THREE

PAGE 41

PAGE 42

THREE-QUARTER TRIGGER RAIL KIT

HALF TRIGGER RAIL KIT (SLEEPING SURFACE MOUNT HEAD RAIL)

PAGE 43

PAGE 44

HALF TRIGGER RAIL KIT (MAIN FRAME MOUNT FOOT RAIL)

PAGE 45

PAGE 47

PAGE 48

PAGE 49

TRAPEZE ADAPTER KIT

FOOT SECTION RATCHET KIT

FIXED PANEL MOUNTING KIT

REMOVABLE PANEL MOUNTING KIT

PAGE 50

PAGE 51

PAGE 52

PAGE 53

WALLSAVER KIT

MANUAL CRANK DUST COVER

TWIN-TRAX ASSEMBLY

ZIMMER TRACTION ADAPTER

SECTION FOUR

PAGE 55 TROUBLE SHOOTING GUIDE

2

SECTION ONE

BED SPECIFICATIONS

3

INSPECTION MAINTENANCE PLAN

PACKAGING/HANDLING INSPECTION

INSPECTION OF ALL COMPONENTS

1. Check bed components for obvious damage.

2. Inspect power supply cord for cuts and/or damage.

3. Check that the actuator cords are connected properly into the control box.

Inspect – Receipt of shipment

ASSEMBLY INSPECTION-MECHANICAL

SLEEPING SURFACE, FRAME AND BASE ASSEMBLIES

1. Inspect welds on the sleeping surface, frame, and base assemblies for stress fractures.

Inspect – 1 Year

1. Inspect head, foot, and hi/lo torque tube components for excessive wear.

2. Inspect head, foot, and hi/lo torque tubes for bends, wear or stress damage. Clevis pins on head, and hi/lo pull tubes should not be bent.

3. Tighten all actuator mounting hardware.

Inspect – 1 Year CASTERS

1. Check locks on both locking casters to ensure they are operational.

2. Check casters to ensure they roll properly.

4

ASSEMBLY INSPECTION – ELECTRICAL

CONTROL BOX

1. Check power cord for chafing cuts or wear.

2. Make sure all attaching hardware is securely tightened.

3. Check electrical connections for wear or fractures.

PENDANT

Inspect – 6 Months

Inspect – 6 Months

1. Check pendant cord for chafing cuts or wear.

2. Check all pendant functions:

• Head raises and lowers properly.

• Foot raises and lowers properly.

• Bed raises and lowers properly (full electric only).

Note: Follow electrical troubleshooting guide if failures are experienced.

3. Check to make sure each button and associated function correspond (example: Activate HEAD UP button and head section raises).

ACTUATORS Inspect – 6 Months

1. Check actuator cords for chafing cuts or wear.

2. Check range of movement on all motors to ensure they do not bind in the FULL UP or FULL DOWN position.

Note: Should binding occur, adjust the pull tube of the actuator by turning it clockwise or counter clockwise (in or out) just enough to allow the motor to shut off automatically. Failure to do so will damage the head, foot, hi/lo function, and the internal gears of the actuator.

3. Lubricate acme screws as needed with petroleum jelly.

This maintenance inspection plan contains guidelines to ensure correct bed maintenance procedures are followed and is included as a reference only. If any problems arise during testing of the bed(s), refer to the owner’s Assembly/Operating Manual or contact

Basic American Metal Products Customer Service Department for Technical Support at (800) 365-2338.

5

SAFETY SUMMARY

Warning/Caution labels applied to the bed apply to hazards or unsafe practices that could result in personal injury and/or property damage.

NOTICE

The information contained in this document is subject to change without notice.

Check all parts for shipping damage and test before using. In case of damage, do NOT use. Contact the Manufacturer for further instructions.

WARNING – OPERATING INFORMATION

When using nasal or masked type administering equipment, oxygen or air tubing MUST be routed and secured properly to ensure that tubing does NOT become entangled and eventually severed during normal operation of Manual/Electric bed.

When operating/moving Manual/Electric Beds, ALWAYS ensure that the individual confined to the bed is positioned properly within the confines of the bed. DO NOT let any extremities protrude over the side or between the bed rails when performing these functions.

Pendant cord MUST be routed and secured properly to ensure that cord does NOT become entangled and eventually severed during normal operation of Manual/Electric bed. Keep bed area clear when using electric cords which may get tangled around the bed, side rails or legs during operation of Manual/Electric beds.

Keep ALL moving parts free of obstructions i.e. blankets/sheets, heating blankets/pads, tubing, wiring, etc. and other types of products

6

SAFETY SUMMARY (Continued)

DO NOT use the side rails as push handles for moving the bed.

Trapeze units must be used ONLY in ASSISTING the patient in repositioning or transferring in or out of bed. NEVER allow patients to use a trapeze unit as a total individual weight support.

NEVER permit more than one (1) person on/in the bed at any time.

Body weight should be evenly distributed over the sleeping surface of the bed. DO NOT lay, sit or lean in such a way that your entire body weight is placed only on RAISED head or foot sections of the bed. This includes when assisting in repositioning or transferring in or out of bed.

ELECTRICAL

The bed is equipped with a three-prong (grounding) plug for protection against possible shock hazard. DO NOT, under any circumstances, cut or remove the round grounding prong from any plug used on Basic American Metal Products.

DO NOT remove caution/warning labels applied to bed.

NEVER operate the bed if a cord or plug is damaged, or if it is not working properly; contact Qualified Service Personnel for examination and repair.

7

SAFETY SUMMARY

(Continued)

REPAIR OR SERVICE INFORMATION

Do NOT open assemblies such as the actuators, hand control, and control box. Only trained service personnel certified by Basic

American Metal Products are qualified to repair these parts. If uncertified individuals perform work on these products, the warranty is voided.

DO NOT use unauthorized parts, accessories, or adapters other than those authorized by Basic American Metal Products.

Unplug the power cord when performing any maintenance on the bed.

RADIO FREQUENCY INTERFERENCE

Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment. If FFI causes erratic behavior, shut the bed OFF immediately.

Leave OFF while transmission is in progress.

WEIGHT LIMITATION

The weight limitation for Manual/Electric bed; taking into consideration patient size, proper positioning, realignment, transfer and overall care; is 450 pounds.

8

SIDE RAIL INSPECTION PLAN

INSPECTION OF ALL COMPONENTS

1. Check side rail components for obvious damage.

PACKAGING/HANDLING INSPECTION

2. Check hardware package assuring all hardware is available for proper assembly.

ASSEMBLY INSPECTION – MECHANICAL

Inspect – Receipt of shipment

1. Inspect side rails welds for stress fractures.

2. Inspect all fasteners for wear and looseness, replace and tighten as needed.

3. Bent side rails should be replaced immediately.

4. Lubricate all pivot points as needed.

Note: Contact Basic American Metal Products Customer Service Department for Technical Support at (800) 365-2338.

Safety Summary

Side rails when used with a Manual/Electric bed DO NOT fall within any weight limitations. Side rails can be deformed or broken if excessive side pressure is exerted on the side rails. These side rails are for the purpose of preventing an individual from inadvertently rolling/climbing out of a bed. If an individual is capable of injuring himself/herself, an alternative means of preventing the patient from rolling/climbing out of a bed should be initiated.

Additional safety measures should be considered for patients identified as high risk for entrapment. Such patients include those with pre-existing conditions such as confusion, restlessness, lack of muscle control, altered mental status (organic or medication related), or a combination of these factors. Increased risk also occurs when the patient’s size and/or weight are inappropriate for the bed’s dimensions.

DO NOT use the side rails as push handles for moving the bed.

9

Table 1

Overall Length (Includes ½” rubber bumper)

Overall Width (With Rails)

Overall Width (With boards)

Overall Width (Without boards)

Length of Mattress Surface

Mattress Platform Height (Low Position)

Mattress Platform Height (High Position)

Maximum Knee Elevation

Maximum Head Elevation

SPECIFICATIONS

DIMENSIONS

76”

81.75”

40.50”

37.88”

37.25”

75.75”

12.00”

24.00”

45

0

80

0

ALL MEASUREMENTS

ARE IN INCHES UNLESS

OTHERWISE SPECIFIED

MEASUREMENTS IN

REPRESENTATION ARE

FOR 80” BED. 76”

DIMENSIONS ARE

LOCATED IN CHART AT

TOP OF PAGE.

SIDE ELEVATION – HIGH POSITION

SIDE ELEVATION – HIGH POSITION

SIDE ELEVATION – LOW POSITION

FRONT ELEVATION – HIGH POSITION

80”

85.75”

40.50”

37.88”

37.25”

79.75”

12.00”

24.00”

45

0

80

0

10

HEAD BOARD

CONTACT MANUFACTURER

BEFORE MAKING SIGNIFICANT

VARIATIONS TO DIMENSIONS

FOOT BOARD

CONTACT MANUFACTURER

BEFORE MAKING SIGNIFICANT

VARIATIONS TO DIMENSIONS

11

FEATURES

•

•

PATIENT CONTROLS: Each bed is equipped with a pendant type hand control as standard equipment. Each control function

(head, knee, and bed) has two clearly identifiable switches for up and down travel. The controls are designed to prevent damage to the motor in the event that both the up and down functions are activated simultaneously.

HEAD UP

BED UP

FOOT UP

HEAD DOWN

BED DOWN

FOOT DOWN

IV/Fracture Frame Receptacle: There are two IV sockets located at the seat section.

12

ELECTRICAL SPECIFICATIONS:

115 VOLT HIGH/LOW MOTOR:

• 4.0 Amps maximum

• 115 Volts AC, 60 cycles

• Automatic thermal protection

• 1/10 H.P.

• Gear Ratio 19:1

• Permanently lubricated internally

• Instant reversing

220 VOLT HIGH/LOW MOTOR:

• 4.0 Amps maximum

• 220 Volts AC, 60 cycles

• Automatic thermal protection

• 1/10 H.P.

• Gear Ratio 19:1

• Permanently lubricated internally

• Instant reversing

115 VOLT HEAD/FOOT MOTOR:

• 4.0 Amps maximum

• 115 Volts AC, 60 cycles

• Automatic thermal protection

• 1/10 H.P.

• Gear Ratio 19:1

• Permanently lubricated internally

• Instant reversing

220 VOLT HEAD/FOOT MOTOR:

• 4.0 Amps maximum

• 220 Volts AC, 60 cycles

• Automatic thermal protection

• 1/10 H.P.

• Gear Ratio 19:1

• Permanently lubricated internally

• Instant reversing

PRINTED CIRCUIT BOARDS: All circuit boards are tested by the board manufacturer, and by B.A.M.P. assembly department prior to shipping.

ELECTRICAL CORD AND PLUG: Hospital grade, U.L./C.S.A. listed. The cord is #16 AWG 3 conductor type SJT. The cord extends 92” from the end of the bed.

MATERIALS/CONSTRUCTION SPECIFICATIONS:

Base Frame: Welded tubular construction.

Main Frame: 10 Ga. (.135) high strength, low alloy steel (Roll formed).

Sleeping Surface 11 Ga. (.120), cold rolled steel (Roll formed).

Spring Fabric: Steel wire and steel coil spring assembly.

Springs: (12 Ga. coil)

Fabric: (080 dia.) doubled up wire, Approx. 2 x 4 spacing

Load Limits: 450# Evenly Distributed.

13

BED FINISH SPECIFICATIONS:

All finished parts are thoroughly cleaned in a five-stage wash before powder coating.

• Stage 1: Alkaline bath to clean grease and oil off of steel, aluminum, zinc, copper, and brass in spray washing machines.

• Stage 2: Fresh water rinse

• Stage 3: Iron phosphate conversion coating used for pre-paint treatment for ferrous metals.

• Stage 4: Cold water rinse

• Stage 5: Chem. Seal 3610, additional corrosive protection used to remove unreacted phosphate salts leaving surface ready to paint.

All parts are then coated with a taupe colored epoxy powder and baked 35 minutes at 375 degrees. The powder coating finish is to be approximately 2.5 mils thick. The coating will be a smooth, uniform finish without runs, wrinkles, or grit.

GENERAL SPECIFICATIONS:

DRIVE UNITS: There are 3 individual motors to operate the head, knee, and high/low functions. The motors have a plug in type connector to allow for easy removal in the event of a motor problem. The motors will be overload protected, with an automatic thermal reset.

FINAL ASSEMBLY AND TESTING: The bed is to be fully assembled and tested at the manufacturing facility before shipping. The only necessary assembly by the customer will be attachment of the head and footboards to the bed frame; all other components will be attached. All beds will be completely tested for proper operation. The bed will be tested for insulation and leakage current. The testing results for each bed will be recorded and kept on file at the manufacturing facility for proof that the bed has been tested and is operating properly at the time of shipment.

14

SECTION TWO

ASSEMBLY PRINTS/BILL OF MATERIALS

15

SLEEPING SURFACE ASSEMBLY

ITEM QTY 76” PART NUMBER DESCRIPTION

18

17

16*

4

6

24

806-0277-008

100-2500-002

100-7425-006

SELF WRENCHING NUT - BIG

NON-SKID TAPE 1” x 8” (NOT SHOWN)

¼ x .250 GRIP AL RIVET & MANDREL

PART NUMBER QTY 80” QTY 84”

806-0277-008

100-2500-002

100-7425-006

4

6

24

4

6

24

15*

14*

13*‡‡

12*‡

11

1

1

-

2

1

999-0644-013T

999-0644-012T

-

999-0644-010T

999-0633-940T

PAN, SEAT SECTION – TAUPE

PAN, THIGH SECTION – TAUPE

PAN, HEAD SECTION - TAUPE

PAN, FOOT/HEAD SECTION – TAUPE

WELDMENT KNEE SECTION - TAUPE

999-0644-013T

999-0644-012T

999-0644-011T

999-0644-010T

999-0633-940T

1

1

1

1

1

1

1

1

1

1

10

9**

8

7

5†

4

3†

2

1

1

1

2

68

6

12

10

999-0633-930T

999-0633-925T

999-0633-054T

999-0633-048T

999-0032-057

999-0032-010

806-0015-002

100-5431-002

WELDMENT, FOOT WING

WELDMENT, HEAD WING – TAUPE

MATTRESS STOP – TAUPE

STRAP, FOOT END LEVELER – TAUPE

SIDE HELICAL – 10 COIL

SELF WRENCHING NUT - SMALL

HELICAL SPRING – 22 TURN

5/16-18 X .375” HWHMS – ZINC

999-0633-930T

999-0633-920T

999-0633-054T

1

1

1

1

1

1

999-0633-048T 2 2

999-0032-059 1 1***

999-0032-057 72 76

999-0032-010

806-0015-002

100-5431-002

1 4 100-4618-001 .125 X 1.00 X .812 CAP – BLACK 100-4618-001

PART NUMBER AND/OR QUANTITIES IN BOLD PRINT MAY BE DIFFERENT BETWEEN 80” AND 76” BEDS

* ITEMS 12 – 16 USED ON PAN FABRIC BED INSTEAD OF ITEMS 3, 5, AND 6.

** 84” PART NUMBER – 999-0633-924T.

*** 84” SPRING FABRIC USES 80” SPRING FABRIC PLUS 4” ADDED DURING ASSEMBLY.

† ITEMS 3,5,6 ARE USED ON SPRING FABRIC BEDS INSTEAD OF ITEMS 12 – 16.

‡

ON 8O” AND 84” PAN FABRIC BEDS ITEM 12 IS USED ONLY FOR FOOT SECTION PAN.

‡‡

ITEM 13 (84” PAN HEAD SECTION – TAUPE PART NUMBER – 999-0644-014T.) IS FOR HEAD SECTION PAN.

6

12

10

4

6

12

10

4

16

FRAME AND LIFT ASSEMBLY

ITEM QTY 76” PART NUMBER DESCRIPTION PART NUMBER QTY 80” QTY 84”

11 5 100-6738-003 3/8-16 NYLON JAM LOCKNUT 100-6738-003 5 5

10

9*

8

7

1

1

2

6

100-5438-024 3/8-16 x 3.0” HHCS - ZINC

999-0633-910T WELDMENT, FRAME – TAUPE

999-0633-903T WELDMENT, U-LEVER – TAUPE

999-0633-100 SHOULDER BOLT – U-LEVER MTG.

100-5438-024

999-0633-900T

999-0633-903T

999-0633-100

6

5

4

2

8

2

999-0633-019T LINK, HI/LO DRAG – TAUPE

100-8410-004 .625 OD x .4371 ID x .093 THICK WASHER

100-7419-011 3/16 DIAMETER STEEL POP RIVET

999-0633-019T

100-8410-004

100-7419-011

3

2

6

4

100-6731-006

100-4715-002

5/16-18 NYLON LOCKNUT THIN (.25)

END CAP – 1.5” OD 14 GA. – BLACK

100-6731-006

100-4715-002

1 2 100-4515-001 BUMPER – DELTA FLEX, PD 100-4515-001

*84” FRAME PART NUMBER – 999-0633-912T.

PART NUMBER AND/OR QUANTITIES IN BOLD PRINT MAY BE DIFFERENT BETWEEN 80” AND 76” BEDS

6

4

2

2

8

2

1

1

2

6

6

4

2

2

8

2

1

1

2

6

18

UNDERCARRIAGE ASSEMBLY

22 4 100-8601-002 SPRING

21

20

19

1

1

1

999-0643-905L PEDAL, EZE-LOK DIPPED -- LH

999-0643-905R PEDAL, EZE-LOK DIPPED -- RH

999-0643-904 WELDMENT SHAFT – EZE-LOK

17 2

6

5

4

3

2

1

9

8

7

16

15

2

2

14 2

13 2

12 1

11

10

2

4

2

4

4

2

2

2

2

4

4

999-0643-103 PAD, FOOT – EZE-LOK

999-0643-101 INSERT, RECTANGULAR LEG ADAPTER

999-0643-100 END CAP, CROSS TUBE – EZE-LOK

999-0643-066 GREEN FOOT BRAKE PEDAL –

OBSOLETE SEE NOTE

999-0643-065 RED FOOT BRAKE PEDAL –

OBSOLETE SEE NOTE

999-0643-008T BRACKET, SWIVEL LOCK CASTER - TAUPE

999-0643-005T LEG EXTENSION – EZE-LOK, PAINTED

100-7718-003 ROLL PIN 3/16 DIAMETER X 1.25 LONG

100-6725-003 ¼-20 NYLOCK NUT THIN HT ZINC

100-6538-003 3/8-16 ACORN NUT – HEX CAP

100-6330-007 3” CASTER W/1.625 THD POST NO BRAKE

100-5425-044 ¼-20 X 2-1/4 PRHMS - ZINC

100-5225-011 ¼-20 X 5/8 CARRIAGE BOLT –

OBSOLETE, SEE NOTE

100-4715-003 GLIDE – 1.5” SQ. TUBE 16 GA.

100-4700-004 END CAP, 1.5 X 2.00 X .083 TUBE

100-4700-003 END CAP, METAL 1.O” SQ. TUBE

100-3900-015 SPRING, .055 X .720 X 2.0 COMPRESSION

ITEMS 5, 13, AND 14 ARE NO LONGER USED ON EZE-LOK UNDER CARRIAGE ASSEMBLY.

SEE DIAGRAM A ON PAGE 21. ITEM 9 USED QTY (6) ON EARLY PEDAL CONFIGURATION.

20

2

1

UNDERCARRIAGE/MAINFRAME ASSEMBLY

4

4

100-6738-003 3/8 – 16 NYLON JAM LOCKNUT

100-5438-028 3/8 –16 x 3.5” HEX HEAD BOLT

22

11

10

9

8

7

6

4

3

2

1

ELECTRIC DRIVE PACK/MAINFRAME ASSEMBLY

1

1

1

6

6

1

1

3

3

6

100-6731-001 5/16-18 WASHER HEAD LOCKNUTS

999-0032-007 MALE PIVOT BLOCKS

999-0651-099 NAME PLATE – COMMONIZED

SEE PAGE 30 & 31 ACTUATOR FOOT ASSEMBLY

SEE PAGE 30 & 31 ACTUATOR HEAD ASSEMBLY

SEE PAGE 30 & 31 ACTUATOR HI/LO ASSEMBLY

100-7938-001 .375 CLEVIS x 3.0

100-7518-001 CIRCLE COTTER – 7/16 – ½ SHAFT

100-4713-002 HEYCO 1.375 DIA. HOLE PLUG – BLACK

100-1100-018 CABLE TIE #84-1-0811 (NOT SHOWN)

24

ELECTRIC MOTOR COVER/MAINFRAME ASSEMBLY

1 4 100-5425-087 ¼ - 20 x .500 HH TYPE 23 EXTSEMS

26

MOTOR SETTINGS

NOTE: DIMENSION “A” REPRESENTS:

HEAD MOTOR – TOTALLY RETRACTED.

FOOT MOTOR – TOTALLY EXTENDED.

HI/LO MOTOR – TOTALLY EXTENDED.

TABLE 1 (NUT DIMENSION)

BEDS PRODUCED BEFORE JAN. 2004

115 VOLT PN 220 VOLT PN DESCRIPTION

ACTUATOR

DIMENSION“A”

5.75”

ACTUATOR

ACTUATOR

7.75”

11.50”

TABLE 1 (NUT DIMENSION)

BEDS PRODUCED AFTER JAN. 2004

115 VOLT PN 220 VOLT PN DESCRIPTION

DIMENSION“A”

ACTUATOR 5.75”

999-0700-901

ACTUATOR

ACTUATOR

7.75”

11.50”

DESCRIPTION

6

5

1

4

100-7718-005

R12023-0002

4

3

1

1

999-0651-015P

Hd, Ft, Hi-Lo

2 1 999-0301-007

1 1 999-0032-090

.188 x .750 ROLL PIN (P01747-0002 VW PN)

¼ x ½” SELF TAPPING SCREW

BRACKET, MOTOR MNTG.

MOTOR AND THREADED ROD

MAIN NUT – RH

28

BEDS PRODUCED BEFORE JAN. 2004

HAVE BURNDY BLACK FLAT MOTOR

PLUGS

BEDS PRODUCED AFTER JAN. 2004

HAVE MOLEX WHITE SQUARE

MOTOR PLUGS

MOTOR ASSEMBLY

ITEM QTY * PART NUMBER DESCRIPTION

10

9

8

7

6

5

2

2

1

1

1

1

100-5431-002 5/16 – 18 x .375” HWHMS – ZINC

999-0032-010 SELF WRENCHING NUTS

999-0651-905T WELDMENT, MOTOR MTN. BRKT.

999-0651-015P BRACKET, MOTOR MOUNTING – PLATED

999-0651-010T TORQUE TUBE, ELECTRIC – TAUPE

See chart on figure MOTOR

3

2

1

1

1

4

999-0032-090 MAIN NUT – RH

999-0032-062 RETAINER – NUT

100-5425-005 ¼ -20 x .50” PRHMS – ZINC

30

5

4

3

2

9

8

7

6

1

MANUAL DRIVE PACK/MAINFRAME ASSEMBLY

6

2

1

3

1

1

1

6

6

999-0633-953T

999-0633-952T

999-0633-951T

999-0032-008

999-0032-007

100-7938-009

100-7938-001

100-7518-001

100-6731-001

MANUAL DRIVE PACK – FOOT

MANUAL DRIVE PACK – HEAD

MANUAL DRIVE PACK – HI/LO

FEMALE PIVOT BLOCK

MALE PIVOT BLOCK

CLEVIS PIN .375” x 2.25 ZINC

.375 CLEVIS x 3.0

CIRCLE COTTER – 7/16 – ½ SHAFT

5/16 – 18 WASHER HD LOCKNUT

34

15

13

12

11

10

8

MANUAL CRANK ASSEMBLY

ITEM QTY * PART NUMBER

21 1 999-0633-096

20

19

18

17

1

1

1

1

999-0633-095T

999-0633-039

999-0633-029

999-0633-049

DESCRIPTION

STOP COLLAR, 1.75” LONG (HEAD ONLY)

TORQUE TUBE, MANUAL – TAUPE

SCREW, MANUAL CRANK – FOOT (FOOT ONLY)

SCREW, MANUAL CRANK – HEAD (HEAD ONLY)

SCREW, MANUAL CRANK – HI/LO (HI/LO)

1

1

1

1

1

1

999-0032-916

999-0032-093

999-0032-092

999-0032-091

999-0032-090

999-0032-033

BEARING PLATE ASSEMBLY

TORQUE NUT – LH (HEAD ONLY)

MAIN NUT – LH (HEAD ONLY)

TORQUE NUT – RH

MAIN NUT – RH

KNOB – CRANK

4

3

2

1

2

2

2

1

100-8043-001

100-7718-003

100-3150-005

100-3150-003

*QTY ARE PER CRANK ASSEMBLY

E-RING, 7/16” SHAFT

ROLL PIN 3/16 DIA. x 1.25 LG

BEARING RACE - .093 THK

BEARING, THRUST – PRE-LUBED

36

SEMI ELECTRIC MOTOR/MAINFRAME ASSEMBLY

ITEM # QTY. 76” PART NUMBER 76” DESCRIPTION

13 1 999-0651-910T ASSEMBLY, SEMI ELEC. COVER – TAUPE

12

11

10

9

1

1

1

1

999-0651-099 NAME PLATE – COMMONIZED

SEE PAGES 30 & 31 ACTUATOR FOOT “AZ” W/NUT & CLIP

SEE PAGES 30 & 31 ACTUATOR HEAD “AW” W/NUT & CLIP

999-0633-951T MANUAL DRIVE PACK – TAUPE

4

3

2

1

8

7

6

5

3

6

4

2

2

6

2

1

999-0032-008

999-0032-007

100-7938-009

100-7938-001

100-7518-001

100-6731-001

100-5425-087

100-4713-002

FEMALE PIVOT BLOCK

MALE PIVOT BLOCK

CLEVIS PIN .375 x 2.25 ZINC

.375 CLEVIS PIN x 3.0

CIRCLE COTTER – 7/16 – ½ SHAFT

5/16 – 18 WASHER HEAD LOCKNUT

¼ - 20 x .500 HH TYPE23 EXTSEMS

HEYCO 1.375 DIA. HOLE PLUG

PART # 80”

999-0651-910T

999-0651-099

SEE PAGES 28 & 29

SEE PAGES 28 & 29

999-0633-951T

999-0032-008

999-0032-007

100-7938-009

100-7938-001

100-7518-001

100-6731-001

100-5425-087

100-4713-002

QTY. 80”

1

1

1

1

1

3

6

4

2

2

6

2

1

38

SECTION THREE

INSTRUCTION SHEETS/AVAILABLE ACCESSORIES

40

SECTION FOUR

TROUBLE SHOOTING GUIDE

54

Actuator and Control Box Troubleshooting Guide

a

• Do all the Actuator Connectors have six (6) pins, and are they straight?

• Does the Pendant Connector have nine (9) pins, and are they straight?

• Is the Power Cord or Plug damaged?

• Is the Control Box damaged?

All Functions Inoperative

a

• Replace the Control Box

• Bad relay

2. When a Pendant Button is pushed, and there is no “clicking” sound, and/or Actuator movement

• Replace the Pendant

Head Up or Head Down Function Inoperative

Step 1: Actuator

Disconnect the Head Actuator from the Control Box

Disconnect the Foot Actuator from the Control Box

Reconnect the Head Actuator into the Foot Actuator connector on the Control Box

Then activate the Foot Buttons on the Pendant

• If the Actuator does not function

• Replace the Actuator

• If the Actuator functions

• Reconnect all cords to original positions

• Press the head up and/or down button again

• If you hear a “clicking” sound

• Replace the Control Box

• If you hear no “clicking” sound

• Replace the Pendant

55

Foot Up or Foot Down Function Inoperative

Step 1: Actuator

Disconnect the Foot Actuator from the Control Box

Disconnect the Head Actuator from the Control Box

Reconnect the Foot Actuator into the Head Actuator connector on the Control Box

Then activate the Head Buttons on the Pendant

• If the Actuator does not function

• Replace the Actuator

• If the Actuator functions

• Reconnect all cords to original positions

• Press the foot up and/or down button again

• If you hear a “clicking” sound

• Replace the Control Box

• If you hear no “clicking” sound

• Replace the Pendant

Hi/Lo Function Inoperative

Step 1: Actuator

Disconnect the Hi/Lo Actuator from the Control Box

Disconnect the Foot and/or Head Actuator from the Control Box

Reconnect the Hi/Lo Actuator into the Foot and/or Head Actuator connector on the Control Box

Then activate the Head and/or Foot Buttons on the Pendant

• If the Actuator does not function

• Replace the Actuator

• If the Actuator functions

• Reconnect all cords to original positions

• Press the hi/lo up and/or down button again

• If you hear a “clicking” sound

• Replace the Control Box

• If you hear no “clicking” sound

• Replace the Pendant

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