Canon A1 Inner Finisher, A1 Additional Tray Service Manual

Inner Finisher-A1

Inner Finisher Additional Tray-A1

Produt Outline

Service Manual

Technology

Periodic Servicing

Parts Replacement and Cleaning Procedure

Installation(Inner Finisher-A1)

Installation(Addtional Tray-A1)

September 11, 2009

Revisioin 0

Appendix

1 2 3 4 5 6

0

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

ii

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2009

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

ii

0

0

Explanation of Symbols

The following symbols are used throughout this Service Manual.

Symbols Explanation

Check.

Symbols Explanation

Remove the claw.

Check visually.

Insert the claw.

Check the noise.

Use the bundled part.

Disconnect the connector.

Connect the connector.

Remove the cable/wire from the cable guide or wire saddle.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

Push the part.

Plug the power cable.

Turn on the power.

0 iii

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow

indicates the direction of the electric signal.

The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is

"High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of

Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service

Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

iii

0

0 iv iv

0

Contents

Safety Precautions

Notes Before it Works Serving ---------------------------------------------0-2

1 Produt Outline

Features -------------------------------------------------------------------------1-2

Specifications ------------------------------------------------------------------1-3

Names of Parts ----------------------------------------------------------------1-4

External View 1 --------------------------------------------------------------------- 1-4

External View 2 --------------------------------------------------------------------- 1-4

External View 3 --------------------------------------------------------------------- 1-5

Cross Section ----------------------------------------------------------------------- 1-5

2 Technology

Basic Configuration -----------------------------------------------------------2-2

Outline of basic operation -------------------------------------------------------- 2-2

Non-sort operation-------------------------------------------------------------------------- 2-2

Offset operation ----------------------------------------------------------------------------- 2-2

Stapling operation -------------------------------------------------------------------------- 2-3

Controls --------------------------------------------------------------------------2-5

Servicing Work --------------------------------------------------------------------- 2-5

Scheduled Servicing ----------------------------------------------------------------------- 2-5

Customer maintenance ----------------------------------------------------------- 2-5

Cleaning the offset roller ------------------------------------------------------------------ 2-5

3 Periodic Servicing

Periodic Service Works ------------------------------------------------------3-2

4 Parts Replacement and Cleaning Procedure

List of Parts ---------------------------------------------------------------------4-2

Motors/Switches/Solenoids ------------------------------------------------------ 4-2

0 v

Motors -------------------------------------------------------------------------------- 4-2

Sensors ------------------------------------------------------------------------------- 4-3

PCBs ---------------------------------------------------------------------------------- 4-3

Consumable Parts Requiring Periodic Replacement and Cleaning

Points ----------------------------------------------------------------------------4-4

Removing the Stapler Unit ------------------------------------------------------- 4-4

Removing the Offset Roller ------------------------------------------------------ 4-5

Removing the Shutter Unit ------------------------------------------------------ 4-6

Removing the Paper retainer (front/rear) ------------------------------------ 4-7

5 Installation(Inner Finisher-A1)

Making Pre-installation Checks --------------------------------------------5-2

Cautions at the Time of Installation -------------------------------------------- 5-2

Kontrollen vor der Installation (German/Deutsch) --------------------5-2

Vorsichtshinweise zur Installation ---------------------------------------------- 5-2

Checking Bundled Components -------------------------------------------5-3

How to Utilize This Installation Procedure ------------------------------5-4

When Using the Contained Parts(Bundled Components in the Shipping

Carton) -------------------------------------------------------------------------------- 5-4

Symbols in the Illustration ------------------------------------------------------- 5-4

Installation Procedure --------------------------------------------------------5-5

Installation Procedure ------------------------------------------------------------- 5-5

6 Installation(Addtional Tray-A1)

Making Pre-installation Checks --------------------------------------------6-2

Cautions at the Time of Installation -------------------------------------------- 6-2

Checking Bundled Components -------------------------------------------6-3

How to Utilize This Installation Procedure ------------------------------6-4

When Using the Contained Parts(Bundled Components in the Shipping

Carton) -------------------------------------------------------------------------------- 6-4

Symbols in the Illustration ------------------------------------------------------- 6-4

Installation Procedure --------------------------------------------------------6-5

Preparation to install in the host machine ----------------------------------- 6-5

Connecting to Connected Equipment ----------------------------------------- 6-7

v

0

Appendix

Service Tools ----------------------------------------------------------------------ii

Solvents and Oils --------------------------------------------------------------------- ii

Special Tools --------------------------------------------------------------------------- ii

General Circuit Diagram ------------------------------------------------------- iii

vi vi

0

Safety Precautions

■

Notes Before it Works Serving

0

Safety Precautions > Notes Before it Works Serving

Notes Before it Works Serving

Caution:

At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.

Caution:

Do not turn off the power switch when downloading is under way.

Turning off the main power switch while downloading is under way can disable the machine.

0

Safety Precautions > Notes Before it Works Serving

0-2

0-2

1

Produt Outline

1

Produt Outline

� Names of Parts

� Specifications

� Names of Parts

1

Produt Outline > Features

Features

•

A variety of finishing functions

2 delivery tray + Multi stapling

•

Large tray capacity (500 sheets+)

Utilize the inner room of the system

1

Produt Outline > Features

1-2

1-2

1

Produt Outline > Specifications

Specifications

Item Specifications

Stacking method

Paper ejection

Stacking alignment

Stackable paper Feeding direction size

Paper weight

Number of tray

Stacking tray descending method

Face-down ejection

Center alignment

139.7mm - 457mm

Cross-feeding direction 100.0mm - 320mm

52-256g/m2 (Japanese post card supported))

1 (+additional option tray)

Finishing modes Non-sort stacking

Bunch offset stacking A3/A4/A4R/B4/B5

LDR/LGL/LTR/LTR-R

8K/16K

Staple stacking

A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese Post

Card/EXE/LDR/LGL/LTR/LTR-R/STMT/STMT-R

8K/16K/16K-R

SRA3(320X450)/A3+(305X457)

Stacking capacity Processing tray

Standard tray (lower tray) only

When the

Additional

Tray-A1 is installed

Additional

Tray-A1

(Upper tray))

Standard tray

(lower tray)/

Random

A3/A4/A4R/B4/B5

LDR/LGL/LTR/LTR-R

8K/16K

S size: 50 sheets or Less

Length in feeding direction: 139.7mm-215.9mm

L size: 30 sheets or Less

Length in feeding direction: more than 215.9mm-

457.0mm

S size: 62.5mm high or less (62.5mm is equivalent to

500 sheets+/-.)

L size: 62.5mm high or less (62.5mm is equivalent to

500 sheets+/-.)


100 sheets+/-.)


100 sheets+/-.)


200 sheets+/-.)


200 sheets+/-.) stacking

Standard tray

(lower tray)/


500 sheets+/-.)


500 sheets+/-.)

Cascade stacking

Stapled stack Above-mentioned heights or within 30 books

1

Produt Outline > Specifications

Capable size for alignment

Paper detection

Item

Non-sort stacking

Specifications

Width: 100mm-320mm

Bunch offset stacking Width: 210mm-297mm

Staple stacking

Processing tray

Standard tray/

Width: 210mm-297mm

Available

Available

Capable size for stapling

Number of paper stapled

Staple replenishment

Staple

Control panel

Power supply

Double stapling

(sidestitching)

Small size

(A4/B5/LTR/16K)

Large size

(A3/B4/A4R/LDR/

LGL/

LTR-R/8K)

Staple run-out detection

Manual stapling

Dimensions

Mass

Additional Tray-A1

Single corner stapling

(front or rear

A3/B4/A4/A4R/A5

LDR/LGL/LTR/LTR-R

8K/16K

A3/B4/A4/A4R/A5

LDR/LGL/LTR/LTR-R

8K/16K

Plain paper (52-81.4g/m2) : 50 sheets (Max: 2 sheets x Cover paper (256g/m2) + 48 sheets x bookblock (81.4g/m2))

Plain paper (more than 81.4g/m2-105.0g/m2): 30 sheets

Thick paper (more than 105.0g/m2 - 256g/m2: 2 sheets

Plain paper(52-81.4g/ 30m2) : 30 sheets

Plain paper (more than 81.4g/m2-105.0g/m2): 20 sheets

Thick paper (more than 105.0g/m2 - 256g/m2: 2 sheets

Exclusive staple cartridge (5000 staples)

Exclusive staple

Available

Unavailable

Not exsisting

Supplied by the host machine

424.2mm × 552.1mm × 228.5mm(W × D × H)

Approx. 9.8Kg

1-3

1-3

1

Produt Outline > Names of Parts > External View 2

Names of Parts

External View 1

Switchback guide

Upper guide part

Stack tray

Tray paper holdig arm

External View 2

Additional Tray-A1

Stack extension tray 1

Stack extension tray 2

Stapler

1-4

1-4

1

Produt Outline > Names of Parts > External View 2

1

Produt Outline > Names of Parts > Cross Section

External View 3

Finisher front cover

[1]

Cross Section

[2]

[3]

[4]

[5]

［1］

［2］

［3］

［4］

［5］

Stack tray

Processing tray

Shift roller

Switchback part

Entrance roller

[9]

[8]

[7]

[6]

［6］ Stapler

［7］ Stapler

［8］ Gripper

［9］ Stack height detection lever

1-5

1-5

1

Produt Outline > Names of Parts > Cross Section

2

Technology

■

■

Basic Configuration

Controls

2

Technology

2

Technology > Basic Configuration > Outline of basic operation > Offset operation

Basic Configuration

Outline of basic operation

■

Non-sort operation

1.Outline

Ejected paper from the host machine is aligned and stacked on the processing tray. Paper stack is then ejected on the stack tray. The paper stack is placed at the center in cross feeding direction.

2.Details

•

Outline of operation

1)Ejected paper from the host machine is conveyed into the finisher.

2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.

3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning plate.

4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.

5)The above steps repeat themselves up until the number of the paper on the processing tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever comes first.

6)Gripper starts to eject the paper stack on the stack tray.

7)Stack height detection lever moves up to evacuate itself and moves down again to detect the stacking height when the stack ejection has completed.

Entrance roller

Switchback part

Shift roller

Stapler

Stack tray

Processing tray

Gripper

Trailing edge aligning plate

Stack height detetion lever

[Non-sort stacking operation]

Ejection roller of the host machine

2-2

■

Offset operation

1.Outline

Stacking the ejected paper from the host machine onto the processing tray. Every paper stack consisting of 10sheets of paper is offset and ejected on the stack tray.

2.Details

•


1)1)through 5) are the same operation as "Non-sort".

6)The shift roller moves to the center or rear-end position and align the paper stack to locate it at specified shift position.

7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.

8)The shift roller returns to its idle position and the above steps repeats themselves till the last paper.

9)Gripper starts to eject the paper stack on the stack tray.

10)Stack height detection lever moves up to evacuate itself and moves down again to detect the stacking height when the stack ejection has completed.。

• Alignment position

Center shift:

Rear-end shift:

No offsetting (Non-sort position)

From the center reference position to the rear-end position;

178.5mm

Stack tray

Switchback part

Shift roller

Entrance roller

Stapler

Processing tray

Gripper

Trailing edge aligning plate


[Offset stacking]

Ejection roller of the host machine

2-2

2 Technology > Basic Configuration > Outline of basic operation > Offset operation

2

Technology > Basic Configuration > Outline of basic operation > Stapling operation

■

Stapling operation

1.Outline

Stacking the ejected paper from the host machine onto the processing tray. Stapling and ejecting the paper stack on the stack tray.

2.Details

•


"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side stitching)"

1)1) through 7) are the same operation as the offset operation.

2)Gripper conveys the paper stack to the stapling position with holding the stack.

"The operation 9) and 10) are applicable only to the front/ rear corner stapling."

9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.

10)At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.

"The operation 9)' through 18) are applicable only to the double stapling (side stitching)."

9)The shift roller moves down and gives higher pressure to the paper stack. Gripper then opens and evacuates itself to the connecting position with the stapler.

Shift roller nip

Shift roller nip

2-3

Gripper evacuating and connecting to the stapler connecting mechanism-1 connecting mechanism-2

Gripper opens

Gripper unit rail

[Gripper evacuating operation (Top view)]

10)When the gripper closes, the connecting lever moves downward to connect the stapler and the gripper to each other, so the stapler can travel back and forth.

11)Stapler unit travels to its first stapling position to execute stapling.

12)Stapler unit travels to its second stapling position to execute stapling.

Stapling (first) Stapling (second)

Shift roller

Higher nip pressure

Stapler

Stack tray

[Gripper evacuating operation]

Gripper

Gripper evacuates itself to the connecting position


The stapler unit and the gripper unit move with connecting to each other and execute the stapling operation.

2-3

2 Technology > Basic Configuration > Outline of basic operation > Stapling operation

2

Technology > Basic Configuration > Outline of basic operation > Stapling operation

13)The shift roller starts up to convey the paper stack in the delivering direction and stops after the shift roller evacuates the trailing edge of the paper stack inside the path guide.

14)While the shift roller conveys the paper stack, the stapler starts to move to the position where the gripper had connected to the stapler at step 10)

Conveying the paper stack with the shift roller

The stapler and the gripper move

17)The gripper starts to deliver the paper stack.

18)At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.

2-4

Conveying direction

Stapler

Gripper delivers the paper stack Stack tray

[Paper stack delivery]

The paper guide

After the stapling operation, the shift roller rotates to convey the paper stack until the trailing edge of the stack gets into the paper guide.

Returning to the connecting position

The stapler and the gripper move to the original position where the gripper had connected to the stapler at step 10)

Gripper opens to release the connection

15)When the gripper opens, the connecting lever moves upward to release the connection to the stapler.

16)Gripper moves to the position where there is the paper stack evacuated in the path guide and closes.

2-4

2 Technology > Basic Configuration > Outline of basic operation > Stapling operation

2

Technology > Controls > Customer maintenance > Cleaning the offset roller

Controls

Servicing Work

■

Scheduled Servicing

When the endurance time of a part expires soon, replace and/or clean it as required.

Item Part name Expected service life

Periodically replaced parts

Consumable parts none

Stapler

Offset Roller

1,000,000

Shutter unit

Paper retainer(Front)

Paper retainer(Rear) none

500,000 sheets 1 sheets

1,000,000 sheets

1,000,000 sheets

1,000,000 sheets

2

1

1

1

Periodically serviced parts

Qty Operation

Replacement

Replacement

Replacement

Replacement

Replacement remarks

Static eliminator at the exit part

Static eliminator at the entrance

Static eliminator at the entrance

Reference

p. 4-4

p. 4-5

p. 4-6

p. 4-7 p. 4-7

Customer maintenance

■

Cleaning the offset roller

•

Details

Offset roller should be cleaned once a month to maintain the accuracy of the stacking alignment as foreign articles like dust are likely to stick to the roller.

[1]

2-5

•

Instruction

1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.

MEMO:

If the optional tray is installed, it is easier to clean the rollers just after delivering a paper onto the optional tray since the optional tray gets descended lower than the rollers.

2-5

2

Technology > Controls > Customer maintenance > Cleaning the offset roller

3

Periodic

Servicing

■

Periodic Service Works

3

Periodic Servicing

3

Periodic Servicing > Periodic Service Works

Periodic Service Works

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance

As of Jule 2009

1

2

3

4

5

No.

Stapler

Category

Processing tray

Stapler

Part name

Offset Roller

Shutter unit

Paper retainer(Front)

Paper retainer(Rear)

Part number

FM4-2710

4A3-1121

FL3-4298

FL3-4304

FL3-4305

1

2

1

1

1

Qty Interval

CR/500,000 sheets

CR/1,000,000 sheets

CR/1,000,000 sheets

CR/1,000,000 sheets

CR/1,000,000 sheets

Remarks

Adjusted/ not adjusted

None

None

None

None

Counter

FIN-STPR

OFST-RL

DL-STC

ENT-STC

None ENT-STC

Reference

p. 4-4

p. 4-5

p. 4-6

p. 4-7 p. 4-7

3-2

3-2

3

Periodic Servicing > Periodic Service Works

4

Parts

Replacement and Cleaning

Procedure

■

■

List of Parts

Periodic Parts

Replacement,

Consumable Parts, and

Cleaning PartsSolenoids

4

Parts Replacement and Cleaning Procedure

4

Parts Replacement and Cleaning Procedure > List of Parts > Motors

List of Parts

Motors/Switches/Solenoids

M3

M10

M12

M11

M6

SW2

M1

M2

SOL2

SOL1

M7

SW1

M4

M5

Motors

S21

S23

S14

S17

S16

S22

S5

S15

S6

S1

S2

S3

4-2

M1

No.

M2

M3

M4

M5

M6

Part name

STP move motor

Gripper unit move motor

Feed motor

Shift motor

Shift roller release motor

Entrance roller release /stopper HP

M7

M10

M11 motor

Gripper open/close motor

Stapler motor

Tray lift motor

M12 Additional Tray lift motor

SW1

SW2

Front cover switch

Stapler safety switch

SOL1

Paper lever drive solenoid

SOL2

Stapler solenoid

Part number

FK2-8750

FK2-8750

FK2-8751

FK2-8753

FK2-8752

FK2-8752

-

FK2-8752

FK2-8754

FK2-8754

FM4-2136

FM4-2152

FL3-4299

FK2-8762

Reference

4 Parts Replacement and Cleaning Procedure > List of Parts > Motors

S6

S14

S15

S16

S17

S21

S22

S23

S1

No.

S2

S3

S5

Entrance sensor

Part name

Shift roller HP sensor

Shift roller release sensor

Entrance roller release /stopper HP

Part number

WG8-5836

WG8-5836

WG8-5836

WG8-5836 sensor

Processing tray sensor

Stack tray clock sensor

Stack tray paper sensor

WG8-5836

WG8-5836

WG8-5836

Stack tray middle sensor WG8-5836

Stack tray lower limit sensor

WG8-5836

Additional tray upper/Lower limit sensor

WG8-5836

Additional tray paper sensor WG8-5836

Additional tray clock sensor WG8-5836

Reference

4-2

Sensors

4

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

S18

S19

S20

PCBs

[PCB2]

S7

S10

S9

S13

S12

S11

S7

No.

S9

S10

S11

S12

S13

S18

S19

S20

Part name

Gripper unit HP sensor

Gripper stapler connection sensor

Stapler move HP sensor

Paper surface sensor1

Paper surface sensor2

Gripper arm sensor

Stapler HP sensor

Stapler edging sensor

Stapler sensor

Part number

WG8-5836

WG8-5836

WG8-5836

-

-

WG8-5836

WG8-5836

-

WG8-5836

Reference

[PCB3]

[PCB1]

No.

Part name

PCB1 Finisher controller PCB

PCB2 Flexible cable broadcast PCB

PCB3 Additional tray PCB

Part number

FM4-2124

FM4-2125

FM4-2126

Reference

4-3

4-3

4 Parts Replacement and Cleaning Procedure > List of Parts > PCBs

4

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

Consumable Parts Requiring Periodic Replacement and Cleaning Points

Removing the Stapler Unit

1) Remove the screw to remove the inner cover.

2) Remove the screw to remove the stapler cover.

x1 x1 x1 x2

4-4

3) Remove the two connectors.

x2

4) Remove the screw to remove the stapler.

x1

4 Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

4-4

4

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

Removing the Offset Roller

1) Remove the six screws, and then remove the upper guide.

2) Remove the resin retaining ring , and then remove the offset roller.

x6

4-5

MEMO:

Do not move the shaft to the rear side , because the straight pin comes off from the shaft.

4

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

4-5

4

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

Removing the Shutter Unit


2) Remove the two springs from the upper guide, and then remove the shutter unit.

x6

4-6

4 Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

4-6

4

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

Removing the Paper retainer (front/rear)


2) Remove the guide (front/rear).

4-7 x6

CAUTION:

When attaching the guide (front/ rear), attach the guide so that the pin may hide behind the guide as follows.

4


4-7

4


3) Using a flat-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear)

4-8

4


4-8

5

Installation(Inner

Finisher-A1)

■

Checks to Make before

Installation

■

Checking the Supplied

Parts

■ How to Utilize This

Installation Procedure

■


5

Installation(Inner Finisher-A1)

5

Installation(Inner Finisher-A1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation

Making Pre-installation Checks

Cautions at the Time of Installation

1

1. How to Disconnect the Main Power

1)Turn OFF the main power switch of the Host Machine.

2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and then disconnect the power plug.

Kontrollen vor der Installation (German/Deutsch)

1

Vorsichtshinweise zur Installation

5-2

MEMO

In case the USB Device Port-B1 is about to be installed in the host machine besides the Inner Finisher-A1, fit the DP support plate and the cables contained in a carton box of the USB Device Port-B1 prior to the installation of the Inner Finisher-A1.

If the USB Device Port-B1 has already been installed in the host machine, tentatively remove the device port body (except for the DP support plate and the cables) prior to the service manual of the Inner Finisher-A1.

5-2

5 Installation(Inner Finisher-A1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation

5

Installation(Inner Finisher-A1) > Checking Bundled Components

Checking Bundled Components

[9]

[8]

[7]

[12]

[10]

[1]

[5]

[9]

[9]

[6]

[9]

[4]

[3]

[11]

[2]

[9]

[9]

[1]

Finisher

[2]

Right front cover

[3]

Staple cartridge

1pc

1pc

1pc

[4]

Staple sheet

[5]

Fixture

[6]

Front lower cover

3pcs

1pc

1pc

[7]

Finisher guide

[8]

Tray lower cover

[9]

1pc

1pc

Screw(RS-tight,M3x6)

5pcs

[10]

[11]

Screw(Binding,M3x6)

1pc

Screw(Binding,M3x12)

1pc

1pc

[12]

Wire saddle

[13]

Harness cover

[14]

Main power label

1pc

1pc

5-3

5-3

5

Installation(Inner Finisher-A1) > Checking Bundled Components

5

Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

After unpacking, confirm the parts contained in the package by referring to the illustration of

“Bundled Components” described in this procedure.

The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used.

Mind this symbol to be aware the parts contained in the shipping carton are to be used.

Symbols in the Illustration

The frequently-performed operations/works are described with symbols in this procedure.

Check the description below.

Screw Connector

Harness

5-4

Claw

Tighten Remove Connect Disconnect Secure Free

Packaged Item

Insert Remove

Checking instruction

Push Plug in Turn on

Check Visual Check Sound Check

5 Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

5-4

5

Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure



1

1)

Hold the positions shown in the figure and take out the finisher from the carton and then remove the adhesive tapes and cushions.(Hold the positions specified by the instruction labels.)

2

2)

Remove the stopper and take out the 2nd delivery tray. (This step is applicable only when the 2nd delivery tray is installed in the host machine.)

5-5

3

3) Remove the reversal guide.

x2

4

4) Open the toner cover and the right door of the host machine.

5-5

5


5


5

5)

Remove 1 cap and 2 screws to detach the combined right front cover of the host machine and the inner cover.

6

6)

Remove 1 screw to detach the magnet catcher.

x1

7

7)

Remove 2 screws to detach the front silver cover.

x2 x2

8

8)

Detach the combined delivery tray of the host machine and its lower cover.

MEMO:It is good idea to place the paper in the host machine after removing the delivery tray to avoid screws falling in the host machine.

5-6

5-6

5


5


9

9)

Release the fittings to remove the left silver cover from tray lower cover.

MEMO:

Slide the cover to the front side to release the fittings, and then lift it up.

10

10) Fit the left silver cover removed at Step 9 to the supplied tray lower cover.

11

11)

Release the fitting to remove the switch cover from the right front cover.

5-7

5-7

5


5


12

12)

Fit the switch cover removed at Step 11 to the Right front cover.

13

13)

Remove 1 cap and 1 screw to detach the inner cover (small) of the host machine.

x2

5-8

14

14)

Remove the sensor flag of the 1st delivery tray.

MEMO:

Bend the sensor flag shaft a little to remove it.

3

2

1

15

15)

Remove the sensor flag of the 2nd delivery tray.

(This step is applicable only when the 2nd delivery tray is installed in the host machine.)

MEMO:

Bend the sensor flag shaft a little to remove it.

2

1

5


5-8

5


16

16)

Remove 1 screw to detach the small cover. Reverse the small cover and restore it to the original position. Removed screw is no longer reused for the installation.

(This step is applicable only when the 2nd delivery tray is installed in the host machine.)

MEMO:

The removed screw is no longer reused.

5-9

17

17)

Remove 2 screws to detach the control panel lower cover.

x2

18

18) Remove 1 screw and detach the protection cover at delivery part by shifting it to the front side.

Remove the paper placed at the step 8).

x1

5-9

5


5


19

19) Slide the tray lower cover to rear side until it stops while pressing it down and fix it by 1 screw (binding screw, M3x6) using a stubby screwdriver.

20

20) Fix the supplied harness cover and finisher guide with 1 screw (binding screw, M3x12) using a stubby screwdriver.

x1 x1

5-10

21

21) Fix the wire saddle to the upper side of the fan.

5-10

5


5


22

22) Hold the positions shown in the figure and lift the finisher, and then set the finisher into the host machine.

5-11

CAUTION:

When setting the finisher in the host machine, be careful so that the right lower plate does not touch the hook of the silver cover.

23

23) Fit the fixture with 1 screw (RS-tight screw, M3x6).

24

24) Fix the right side of the finisher to the host machine with 1 screw (RS-tight screw, M3x6).

x1 x1

5


5-11

5


25

25) Pass the interface cable through the wire saddle fixed at Step 21 and attach the connectors to the host machine connectors.

26

26) Fix the front silver cover with 2 screws removed at Step 7.

x2 x2

27

27) Fix the supplied front lower cover with 1 screw (RS-tight screw, M3x6).

x1

28

28) Fix the magnet catcher with 1 screw removed at Step 6.

x1

5-12

5-12

5


5


29

29) Fix the combined right front cover and inner cover contained in the finisher carton box with 2 screws (RS-tight screw, M3x6).

30

30) Set the supplied staple cartridge into the stapler.

x2

5-13

31

31) Close all the external covers.

Stick the supplied main power label on the upper part of the main power switch.

32

32) The following parts remain after installing the finisher. Make sure not to leave the remained parts at the site.

Delivery tray

2nd delivery tray

Stopper

1 pc.

1 pc.(*1)

1 pc.(*1)

Reversal guide 1 pc.

Right front cover

Inner cover (small)

Control panel lower cover

Sensor flag

Cap

Protection cover

1 pc.

1 pc.

1 pc.

1 pc.(*2)

2 pcs.

1 pc.

*1 only when the 2nd delivery tray is installed in the host machine

*2 2 pcs. only when the 2nd delivery tray is installed in the host machine

5-13

5


6

Installation(Addtional

Tray-A1)

■

Checks to Make before

Installation

■

Checking the Supplied

Parts

■ How to Utilize This


■


6

Installation(Addtional Tray-A1)

6

Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation

Making Pre-installation Checks

Cautions at the Time of Installation

1

1. How to Disconnect the Main Power

1)Turn OFF the main power switch of the Host Machine.

2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and then disconnect the power plug.

6-2

6

Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation

6-2

6

Installation(Addtional Tray-A1) > Checking Bundled Components

Checking Bundled Components

[4]

[1]

[2]

[5]

[3]

[1]

[2]

[3]

[4]

[5]

Additional tray

Driver PCB

Relay harness

Wire saddles

Screw(RS-tight, M3 x 6)

1pc.

1pc.

1pc.

3pcs.

1pc.

6

Installation(Addtional Tray-A1) > Checking Bundled Components

6-3

6-3

6

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

After unpacking, confirm the parts contained in the package by referring to the illustration of

“Bundled Components” described in this procedure.

The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used.

Mind this symbol to be aware the parts contained in the shipping carton are to be used.

Symbols in the Illustration

The frequently-performed operations/works are described with symbols in this procedure.

Check the description below.

Screw Connector

Harness

6-4

Claw

Tighten Remove Connect Disconnect Secure Free

Packaged Item

Insert Remove

Checking instruction

Push Plug in Turn on

Check Visual Check Sound Check

6 Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

6-4

6

Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine


Preparation to install in the host machine

1

1)Remove the 6 screws to detach the upper guide.

2

2)Remove the screw to free the safety switch sensor unit.

x1 x6

3

3)Simply pull and remove the guide from the shaft as shown.

4

4)Remove the screw to detach the stopper from the rail.

Note: The removed screw and stopper are no longer required.

x1

6-5

6-5

6


5

5)Fit the guide removed in Step 3.

6


6

6)Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down.

6-6

6


6-6

6

Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

Connecting to Connected Equipment

7

7)Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as Step 6.

Note:

Confirm that the tray does not incline.

The marking [A] and the top edge of the frame [B] should be in a level.

6-7

6


6-7

6


8

8)Remove the 3 screws to detach the inner front cover.

x3

9

9)Fix the supplied 3 wire saddles.

x3

10

10)Fix the additional tray driver PCB with the supplied screw.

x1

6-8

6


6-8

6


11

11)Route the tray harness from the rear to the front via the upside and pass it through the harness guide.

Then joint the connector to the PCB fixed in Step 10. At the rear side, retain the reuse band to the harness guide and fix the earth wire together with the one of the standard tray.

x6 x2 x2

6-9

6


6-9

6


12

12)Joint the supplied relay harness to the connectors of the finisher controller PCB and the additional tray driver PCB.

13

13)Fix the inner front cover removed in Step 9 with the 3 screws.

x3 x2

14

14)Put the upper guide as shown in the figure paying attentionto the safety switch sensor unit.

Then fix it with 6 screws.

x6

15

15)Fix the screw to secure the safety switch sensor unit.

x1

6-10

6


6-10

Appendix

■

■

Service Tools

General Circuit Diagram

Service Tools

Solvents and Oils

1

No.

Name

Vic Clean

Uses

Cleaning: e.g., glass, plastic, rubber parts, external covers

Composition

Hydrocarbon (fluorine family), Alcohol,

Surface activating agent, Water

Remarks

Do not bring near fire.Procure locally.Isopropyl alcohol may besubstituted.

Special Tools

None

Appendix > Service Tools > Special Tools ii

Appendix > Service Tools > Special Tools ii

General Circuit Diagram

Inner Finisher-A1

Feed Motor

M3

M

1 2 3 4 5 6

CN14

1 2 3 4 5 6

STP Move Motor

M1

M

1 2 3 4 5 6

CN10

1 2 3 4 5 6

Gripper Unit Move

Motor

M2

M

1 2 3 4 5 6

1 2 3 4 5 6

CN11

Entrance Roller

Release /Stopper

HP Motor

M6

Shift Roller

Release Motor

M5

M M

1 2 3 4

1 2 3 4

Shift Motor

M4

M

1 2 3 4

CN12H

CN12

1 2 3 4 1 2 3 4

CN13H

CN13

1 2 3 4

CN15H

CN15

Gripper Open/Close

Motor

M7

M

Gripper Stapler

Connection

Grip Arm

Sensor

S13

Sensor

S9

1 2 3 4

3 2 1 3 2 1

3 2 1

CN31

3 2 1

CN32

1 2 3 4

CN16H

CN16

MT2

Shift Roller HP

Sensor

S2

3 2 1

CN21

Entrance

Sensor

S1

3 2 1

Shift Roller

Release Sensor

S3

3 2 1

3 2 1

CN19

3 2 1

3 2 1

CN23

Entrance Roller

Release /Stopper

HP Sensor

S5

3 2 1

3 2 1

CN25

1 2

CN4

3 4 1 2 3 4 5 6 7

CN98

8 1 2 3 4 5 6

CN49

7 8 9 1 0 1 1 1 2 1 2

CN38

3 4 5 6 1 2 3 4 5

CN50

Finisher Controller PCB

MT1

1 2 3 4 5 6 7

CN41

CN55

TO Additional Tray

CN54

2 1

11 10 9 8

CN53

7 6 5 4 3 2 1

3

CN44

2 1

CN39

2 1 13 12 11 10 9 8

CN52

7 6 5 4 3 2 1

11

10

9

8

7

6

5

4

3

CN47

2

1

CN97

4 3 2 1

15 14 13 12 11 10 9 8 7

CN37

6 5 4 3 2 1

1 2 3 4 5 6

CN35

7 8 9 1 0 1 1 1 2 1 3 1 4 1 5

CN48

CN99

2 1

CN100

1 2 3 4 5 6

CN8

7 8 9 1 0 1 1

CN94D

CN94DH

CN94L

1 2

2 1

CN95D

CN95DH

CN95L

1 2 3 4 5 6 7 8 9 1 0 1 1 1 2

12 11 1 0 9 8 7 6 5 4 3 2 1

MT3

11

10

9

8

7

6

5

4

3 1

2

CN3

Flexible Cable Broadcast PCB

CN2

5 4 3 2 1 4 3

CN1

2 1

MT4

CN56

1 2 3

1 2 3

CN46

1 2 3

1 2 3

CN43

2 1

S17

CN51

S15

1 2 3

CN45

1 2

M

Stack Tray

Lower Limit

Sensor

M11

Tray Lift Motor

1

1

2 3

2 3

Stack Tray

Paper

Sensor

S16

Stack Tray

Middle Sensor

1 2

S14

3

Stack Tray

Clock Sensor

CN40

1 2 3 4 5

Staple Unit

S18

3 2 1

Stapler HP

Sensor

S19

3 2 1

Stapler Edging

Sensor

4 3 2 1

M10

1 2

M

CN42

Stapler Motor

S20

3 2 1

Stapler Sensor

2 1

2 1

SW1

CN30

1 2 3

1 2 3

SOLD2

CN34

3

2

1

SOLD1

Front Cover

Switch

Paper Surface

Sensor 2

CN29

CN60

1 2 3

1 2 3

CN28

1 2 3

1 2 3

S10

Stapler Move

HP Sensor

CN27

1 2 3

1 2 3

SOLD4

3

2

SW2

1

SOLD3

S11

Paper Surface

Sensor 1

1 2 3

3 2 1

CN26D

CN26LH

CN26L

CN96

1 2 3

S7

Gripper Unit HP

Sensor

1 2 3

S6

Processing Tray

Sensor

MT6

2 1

SL

2 1

SL

MT5 SOL1

Paper Lever

Drive

Solenoid

SOL2

Stapler

Solenoid

Stapler Safety

Switch iii iii

Additional Tray-A1

Finisher Controller PCB

CN55

CN7

Additional Tray PCB

CN5

CN6

MT5

CN58

S21

Additional Tray Upper/Lower Limit Sensor

CN59

S22

Additional Tray Paper Sensor

CN60

S23

Additional Tray Clock Sensor

CN57

MT6

M12

Additional Tray Lift Motor iv iv

Canon A1 Inner Finisher, A1 Additional Tray Service Manual

Assistant Bot

Inner Finisher-A1

Inner Finisher Additional Tray-A1

Produt Outline

Service Manual

Technology

Periodic Servicing

Parts Replacement and Cleaning Procedure

Installation(Inner Finisher-A1)

Installation(Addtional Tray-A1)

Appendix

Contents

Safety Precautions

Notes Before it Works Serving

Produt Outline

Features

Specifications

Names of Parts

External View 1

External View 2

External View 3

Cross Section

Technology

Basic Configuration

Outline of basic operation

Controls

Servicing Work

Customer maintenance

Periodic

Servicing

Periodic Service Works

Parts

Replacement and Cleaning

Procedure

List of Parts

Motors/Switches/Solenoids

Motors

Sensors

PCBs

Consumable Parts Requiring Periodic Replacement and Cleaning Points

Removing the Stapler Unit

Removing the Offset Roller

Removing the Shutter Unit

Removing the Paper retainer (front/rear)

Installation(Inner

Finisher-A1)

Making Pre-installation Checks

Cautions at the Time of Installation

Kontrollen vor der Installation (German/Deutsch)

Vorsichtshinweise zur Installation

Checking Bundled Components

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

Symbols in the Illustration

Installation Procedure

Installation Procedure

Installation(Addtional

Tray-A1)

Making Pre-installation Checks

Cautions at the Time of Installation

Checking Bundled Components

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

Symbols in the Illustration

Installation Procedure

Preparation to install in the host machine

Connecting to Connected Equipment

Appendix

Service Tools

Solvents and Oils

Special Tools

General Circuit Diagram

Finisher Controller PCB

Finisher Controller PCB

Additional Tray PCB

Key Features

Frequently Answers and Questions

What is the maximum stacking capacity of the A1 Inner Finisher?

What is the maximum paper weight that can be stacked in the A1 Inner Finisher?