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MANUAL NO. FC4200-UM-251
SERVICE MANUAL
FC4200-UM-251-08-9370
CONTENTS
HISTORY OF REVISIONS
6
7
8
4
5
2
3
NO. Date issued
1
Description of revision
01/10/23 First Printing
05/01/20 FC4210-60 information added.
05/03/22 The parts number for the writing panel of the FC4200-50 is corrected.
05/07/11 Procedure to change the displayed language added.
06/01/17 Procedure into the mark sensor-adjusting mode is corrected.
06/11/30 Correcponded to the RoHS directive.
07/02/28 The parts number for the main board was corrected.
08/02/26 Parts number for the LCD assembly was corrected.
Page
1 to 87
1 to 101
75
11
39
51,72,86,87,104
72
72,83
Edition
01
02
03
04
05
06
07
08
FC4200-UM-251-9370 ii
CONTENTS
CONTENTS
FC4200-UM-251-9370 iii
CONTENTS
FC4200-UM-251-9370 iv
CONTENTS
FC4200-UM-251-9370 v
INTRODUCTION
1. INTRODUCTION
This plotter incorporates a digital servo drive to perform cutting and plotting operations at high speed and high precision.
Besides being used to cut marking film and other media, this plotter can also be used as a pen plotter.
1.1 Specifications
Specifications for the FC4200-50 and the FC4200-60
*
3
*
4
*
1
*
2
*
5
*
6
CPU
Configuration
Drive system
Max. cutting area
Compatible media width
Max. cutting speed
Specifiable cutting speeds
Cutting force
Min. character size
Mechanical step size
Programmable step size
Repeatability precision* 2
Distance precision*
2
Perpendicular precision
Registration mark reading precision*
Max. no. of pens
Compatible blade type
Compatible pen types
Compatible cutting media
Interfaces
Buffer capacity
Resident command sets
LCD display
Rated power
Power consumption
Operating environment
External dimensions (WxDxH)
Weight (without stand)
3
FC4200-50
32-bit CPU
Flatbed cutting plotter
Fully-digital servo drive
590 × 430 mm
500 mm
65 cm/s
910 × 610 mm
666 mm
FC4200-60
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s
10 to 600 gf about 5 mm for alphanumerics (varies with the medium and font used)
0.005 mm
GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm* 1
0.1 mm or less
[Travelling distance × ±0.2% or less] or ±0.1 mm, whichever is larger
0.4/610 mm or less 0.3/430 mm or les within 0.3 mm
2 pens can be concurrently mounted
Supersteel, ceramic, and sapphire blades
Water- and oil-based ballpoint pens
Marking film (polyvinyl, fluorescent, reflective)
Paper of 0.5-mm thickness or less (pattern paper, oilboard)*
4
Compressed polystyrene sheets of 0.8-mm thickness or less*
5
Sandblasting rubber of 1.5-mm thickness or less* 5
High-luminance reflective film* 6
RS-232-C serial and Centronics-compatible parallel interfaces (automatic selection)
2 Mbytes
GP-GL and HP-GL™ (selected at the control panel)
20 characters x 2 lines
100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)
120 VA or less
10 to 35°C, 35 to 75% R.H. (non-condensing) approx. 857 x 780 x 200 mm approx. 19 kg
HP-GL is a registered trademark of Hewlett-Packard Company.
approx. 1172 x 964 x 200 mm approx. 26 kg
The figure varies with the type of Graphtec-designated medium used and the currently selected cutting conditions.
Based on the precision when using the pen provided and high-grade paper to read this plotter’s resident pattern.
For use with the CB15U or CB15U-K30 cutter blade.
For use with the CB15U-K30 cutter blade.
For use with the CB15UA cutter blade.
FC4200-UM-251-9370 1
INTRODUCTION
Specifications for the FC4210-60
CPU
Configuration
Drive system
Max. cutting area
Compatible media width
Max. cutting speed
Specifiable cutting speeds
Cutting force
Minmum character size
FC4210-60
32-bit CPU
Flatbed cutting plotter
Fully-digital servo drive
860 × 600 mm
666 mm
65 cm/s
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s
0.098 to 5.88 N (10 to 600 gf) about 5 mm for alphanumeric characters (varies depending on the medium
*
* 2
* 3
* 4
Mechanical resolution
Programmable resolution
Repeatability precision*
Distance precision*
1
2
Perpendicular precision
Maximum number of tools
Compatible blade type
Compatible pen types
Usatible cutting media
Weight (without stand)
2
Registration mark reading precision*
Interfaces
Buffer capacity
Resident command sets
LCD display
Rated power-supply voltage
Power consumption
Operating environment
External dimensions (WxDxH)
3 and fonts used)
0.005 mm
GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm* 1
0.1 mm or less
Travelling distance × ±0.2% or less or ±0.1 mm, whichever is larger
0.4/610 mm or less within 0.2 mm
2
Supersteel blade
Creasing/scoring tool, water- and oil-based ballpoint pens
Marking film (polyvinyl, fluorescent, reflective)
Cardboard of a thickness of 0.5 mm or less
Paper of 0.5mm thickness or less (pattern paper, oilboard)*
4
F, G grade microflute
Clear sheet for packaging
RS-232-C serial and Centronics (automatic selected)
2 MB
GP-GL and HP-GL™ (selected at the control panel)
20 characters x 2 lines
100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)
120 VA or less
10 to 35°C, 35 to 75% R.H. (no condensation allowed) approx. 1172 x 964 x 200 mm approx. 27 kg
HP-GL is a registered trademark of Hewlett-Packard Company.
Depends on Graphtec-designated medium used and the currently selected cutting conditions.
As determined by reading the plotter using the pen (included with the plotter) and high-grade paper.
For use with the CB15U or CB15U-K30 cutter blade.
FC4200-UM-251-9370 2
1.2 Options
Name
Stand
Part no.
ST0032
INTRODUCTION
Description
Dedicated stand for the FC4200-60 and FC4210-60
FC4200-UM-251-9370 3
1.3 External Dimensions
The FC4200-50 Model
INTRODUCTION
Unit: mm
Dimensional precision error: ±5 mm
857
FC4200-UM-251-9370 4
The FC4200-60 and FC4210-60 Model (Excluding the Optional Stand)
INTRODUCTION
Unit: mm
Dimensional precision error: ±5 mm
1172
FC4200-UM-251-9370 5
NAMES OF THE MAIN PARTS
2. NAMES OF THE MAIN PARTS
2.1 Plotter Nomenclature
FC4200-50 / FC4200-60
(1) Pen carriage
(2) Pen holder
(3) Pen station
(4) Y bar
: Drives the cutter/pen to the left/right.
: Holds the cutter/pen and drives it up/down.
: Holds a pen for plotting.
: Holds the pen carriage; moves left/right.
(5) Writing panel
(6) Control panel
: Cutting/plotting is performed here.
: Used to set and use the plotter’s various functions.
(7) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics- connector
(8) RS-232C serial interface connector
(9) AC line inlet
compatible parallel interface.
: Used to connect the plotter to a computer by cable via the RS-232C
serial interface.
: Connect one end of the power cord here and the other end to an
(10) Power switch electri cal socket.
: Controls the on/off status of the power supply to the plotter.
(11) CHART HOLD key (–50 only) : Used to hold the medium.
(5)
(9)
(10)
(7)
(8)
(1)
(2)
(3)
(6) (11)
(4)
Pen holder 1
Pen holder 2
Pen station
FC4200-UM-251-9370 6
NAMES OF THE MAIN PARTS
FC4210-60
(1) Pen carriage
(2) Pen holder
(3) Y bar
(4) Writing panel
(5) Control panel : Used to set and use the plotter’s various functions.
(6) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics- connector
(7) RS-232C serial interface connector
(8) AC line inlet
(9) Power switch
: Drives the cutter/pen to the left/right.
: Holds the cutter/pen and drives it up/down.
: Holds the pen carriage; moves left/right.
: Cutting/plotting is performed here.
compatible parallel interface.
: Used to connect the plotter to a computer by cable via the RS-232C
serial interface.
: Connect one end of the power cord here and the other end to an electri cal socket.
: Controls the on/off status of the power supply to the plotter.
(4)
(6)
(7)
(8)
(9)
(1)
(2)
(5)
(3)
FC4200-UM-251-9370 7
Pen holder 1 Pen holder 2
2.2 Control Panel
F1
FORCE
F2
SPEED
POWER
PROMPT
OFFSET
F3
QUALITY
F4
NAMES OF THE MAIN PARTS
Indicator Lamps
POWER
PROMPT
The POWER lamp remains lit (green) while the plotter is on.
The PROMPT lamp lights (red) when the plotter receives data that will cause the pen carriage to move outside the effective cutting area.
Function Keys
The four function keys F1 through F4 are used to select a menu or to select a function on a displayed menu.
F1
Online status, or to change the cutting FORCE setting after the CONDITIONS key has been pressed.
F2
Online status, or to change the cutting SPEED setting after the CONDITIONS key has been pressed.
F3
Online status, or to change the cutter OFFSET setting after the CONDITIONS key has been pressed.
F4
Online status, or to change the cutting QUALITY setting after the CONDITIONS key has been pressed.
POSITION Keys
FC4200-UM-251-9370
These POSITION keys function differently according to the plotter’s operating status. They are used to change a setting on a displayed menu during
Menu mode, but are used to move the pen carriage at all other times.
When a key is first initially pressed, the pen carriage moves slowly. When you continue to hold down the key, the pen carriage starts moving more quickly.
8
NAMES OF THE MAIN PARTS
Menu Keys
PAUSE key: Press this key to enter Menu mode and light its green lamp. Press it again to cancel Menu mode and turn off the lamp. Press this key when you wish to proceed to set a function. If the plotter receives data after this key is pressed, it will temporarily store the data in its data buffer.
Pause status, you can reset the plotter by concurrently pressing the ENTER and ORIGIN keys.
the automatic detection of registration marks is enabled, press this key to initiate automatic detection.
COPY key: Used to repeat the cutting operation defined by the data in the plotter’s buffer.
NEXT PAGE key: Press this key during Menu mode to proceed to the next menu page.
CANCEL/VIEW key: During a cutting operation, press this key to immediately stop cutting.
While the Ready message is being shown on the plotter’s display panel, press this key to move the pen outside of the maximum cutting/plotting area. To return the pen to its original position, press this key again.
FC4200-UM-251-9370 9
3. The Tree Structure of Menus
In Menu mode for FC4200-50 and FC4200-60
Page Main Menu
PAUSE
NEXT PAGE
MARK
CLEAR
PEN U/D
SELECT PEN
INTERFACE
F1
NEXT PAGE
FILM
FUNCTION
F2
F3
THE TREE STRUCTURE OF MENUS
Submenu
STEP SIZE
(GP-GL mode only)
RS-232C
COMMAND
ORIGIN POINT
(HP-GL mode only)
AREA
ROTATE
THICK
MIRROR
SORT
NEXT PAGE
PEN WIDTH
OPTION1
F4
F2
OPTION2
F4
FC4200-UM-251-9370 10
UP SPEED
OFST FCE
OFST ANG
STP PASS
L UNIT
DIST ADJ
TEST
THE TREE STRUCTURE OF MENUS
In Menu mode for FC4210-60
Page Main Menu Submenu
PAUSE
NEXT PAGE
MARK
F1
MODE
TYPE�
SIZE�
EXPAND�
�
Only when the MARK mode is ON
F4
DIST ADJ.
ADJ.SENS
OFFSET
SENS OPT.
F4
SPEED
LEVEL
CUT MARK
T3 SENS STEP
CLEAR
PEN U/D
SELECT PEN
F4
PEN NO.
PERF.
NEXT PAGE
INTERFACE
FILM
FUNCTION
F1
F2
F3
STEP SIZE
(GP-GL mode only)
RS-232C
COMMAND
ORIGIN POINT
(HP-GL mode only)
AREA
ROTATE
THICK
MIRROR
SORT
PEN WIDTH
F4
NEXT PAGE
OPTION1
OPTION2
F2
F4
UP SPEED
OFST FCE
OFST ANG
STP PASS
L UNIT
DIST ADJ
TEST
How to change the displayed language
The menus of this plotter are displayed in English (Alphabet) by the factory setting.
If necessary, change the English display to Japanese (Kata-kana) display using the following procedure:
Turn the power on while pressing the F1 key : Display in Japanese (Kata-kana)
Turn the power on while pressing the F3 key : Display in English (Alphabet)
FC4200-UM-251-9370 11
DAILY MAINTENANCE AND STORAGE
4. DAILY MAINTENANCE AND STORAGE
Daily Maintenance
During the course of daily plotter operation, be sure to observe the following precautions.
Never lubricate the mechanisms of the plotter.
If the plotter’s casing becomes dirty, wipe the soiled areas using a dry cloth or a cloth that has been moistened in a neutral detergent diluted with water.
Never use thinner, benzine, alcohol, or similar solvents; they will damage the casing’s finish.
If the writing panel becomes dirty, wipe it using a dry cloth. In case of stubborn stains, use a cloth that has been moistened in a neutral detergent diluted with water.
Never use benzine, thinner, alcohol, or similar solvents to clean the panel.
Storing Your Plotter
To store the plotter when it is not being used, be sure to observe the following points:
Remove the cutter and/or plotter pen attached to the pen holder and cover its tip with the protective cap provided.
To protect the plotter from dust and dirt, cover it with a cloth.
Avoid storing the plotter in places subject to direct sunlight or high temperatures.
FC4200-UM-251-9370 12
5. LIST OF TOOLS
• Colex gauges (20g, 50g, 100g, 200g, 500g)
• Push-pull gauges (1kg, 2kg, 10kg)
• Ceramic Pen
• Cutter Pen Plunger
• Steal Scale (Up to 30mm)
• Personal Computer
• Centronics Interface Cable
• Gain Adjustment program
LIST OF TOOLS
FC4200-UM-251-9370 13
REPLACEMENT PROCEDURES
6. REPLACEMENT PROCEDURES
6.1 Precautions
6.1.1 Safety Confirmation
To prevent the plotter from malfunctioning and to ensure the safety of operators, please follow the instructions below:
• Before turning on the power for the plotter, take care that your hands, hair, or clothing are not caught up in the pen carriage or sliding mechanism.
• Before performing any work, turn off the power switch and unplug the power cord to ensure electrical safety.
6.1.2 Confirmation Before and After Operations
Before and after any operation, perform the following steps:
• Mark the part attachment positions with a pencil to ensure that parts can be restored to their proper positions.
• Confirm the order of parts assembly.
• Perform condition printing and self and cutting tests to check the plotter status before performing any operation. Confirm whether the plotter settings have changed and whether the plotter has trouble moving smoothly.
FC4200-UM-251-9370 14
REPLACEMENT PROCEDURES
6.2 Removing the Y Rail Cover
Remove the M3L6 binding head screws securing the Y Rail Cover at five locations (two locations on the pen block side and three locations on the opposite side), in addition to the Rail Cover.
To replace the Rail Cover, reverse the above procedure.
M3L6 binding head screws
M3L6 binding head screws
6.3 Removing the Front and Rear Y End Covers
Unfasten the M3L8 binding head screws securing the Front and Rear Y End Covers at four locations each, and then remove the Front and Rear Y End Covers.
To replace the Front and Rear Y End Covers, reverse the above procedure.
M3L8 binding head screws
FC4200-UM-251-9370 15
REPLACEMENT PROCEDURES
6.4 Removing the Corner Cover
Remove the two screws securing the Corner Cover 50L (left side) and Corner Cover 50R (right side) at the corners on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by the Corner Cover 50L and Corner Cover 50R.
Remove the M4L8 binding head screws securing the Corner Cover A (on right back side) and Corner
Cover B (on left back side) on the main unit’s rear side, followed by Corner Covers A and B.
To replace the Corner Cover, reverse the above procedure.
M3L10 tapping screw Corner Cover 50L
Corner Cover B
M4L8 binding head screw M4L8 binding head screw
6.5 Removing the Right Side Cover
Remove the four M4L8 binding head screws securing Panel R, and then Panel R.
Remove Corner Cover A (on the right back side) and Corner Cover 50R.
Remove the seven screws securing the Side Cover (three screws at the top and four TP screws at the bottom), followed by the Side Cover.
To replace the Right Side Cover, reverse the above procedure.
M4L6 binding head screw
FC4200-UM-251-9370 16
REPLACEMENT PROCEDURES
6.6 Removing the Interface Cover
Remove the four M4L6 binding head screws securing Panel L, followed by Panel L.
Remove Corner Cover A (on the right back side) and Corner Covers 50R and 50L.
Remove the five screws securing the Interface Cover (three screws at the top and two TP screws at the bottom), followed by the Interface Cover.
To replace the Interface Cover, reverse the above procedure.
M4L6 binding head screw
6.7 Removing the Rear Cover
Remove Corner Cover A (on the right back side) and Corner Cover B (on the left back side).
Remove the seven screws securing the Rear Cover (2 x 2 screws on the corner cover side and three TP screws at the bottom), followed by the Rear Cover.
To replace the Rear Cover, reverse the above procedure.
M4L5 binding head screw
FC4200-UM-251-9370 17
REPLACEMENT PROCEDURES
6.8 Removing the Operation Panel
Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side
(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.
Remove the four M3L6 binding head screws securing the Operation Panel, followed by the Operation
Panel.
To replace the Operation Panel, reverse the above procedure.
M3L6 binding head screw
6.9 Removing the Operation Tray
Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side
(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.
Remove the seven screws securing the Operation Tray (2 x 2 screws on the corner cover side and three
TP screws at the bottom), followed by the Operation Tray.
To replace the Operation Tray, reverse the above procedure.
FC4200-UM-251-9370
M4L15 binding head screw
18
REPLACEMENT PROCEDURES
6.10 Changing Pen Blocks
Remove the Y Rail Cover.
Unfasten the two screws securing the Carriage Cover, and then remove the Carriage Cover.
FC4200-50 / FC4200-60
FC4210-60
Unfasten the screws
FC4200-UM-251-9370
Unfasten the screws
19
REPLACEMENT PROCEDURES
Remove the flexible cable from the connector.
Remove the two M4L8 binding head screws securing the Pen Block, followed by the Pen Block.
To attach a Pen Block, reverse the above procedure after adjusting the Pen Block fitting height.
The Pen Block height must be adjusted to within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the Pen Block.
FC4200-50 / FC4200-60
Remove the flexible cable from the connector
M4L8 binding head screw
FC4210-60
Remove the flexible cables from the connectors
M4L8 binding head screw
FC4200-UM-251-9370 20
REPLACEMENT PROCEDURES
6.11 Adjusting the Pen Block Height
The Pen Block height needs be adjusted when attaching a Pen Block.
Position the Pen Block within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the
Pen Block.
FC4200-UM-251-9370 21
REPLACEMENT PROCEDURES
6.12 Adjusting the X Belt Tension
Move the Y Rail toward the home side stopper (left side of the main unit).
Press the belt downward at the middle part of the X Rail (where a screw hole is opened), and at the position where the belt is in contact with the X Rail, adjust the X belt tension to the following values:
FC4200-50: 500 ± 25 gf
FC4200-60 / FC4210-60: 300 ± 25 gf
Apply suitable quantity of the silicon grease to the X belt when you replace to new one.
FC4200-UM-251-9370 22
REPLACEMENT PROCEDURES
6.13 Adjusting Y Belt Tension
Move the Y Slider toward the upper stopper.
Press the rail-side belt at the middle part of the Y Rail, and at the position where the belt is in contact with the Y Rail, adjust the Y belt tension to the following values:
FC4200-50: 600 ± 20 gf
FC4200-60 / FC4210-60: 450 ± 20 gf
Apply suitable quantity of the silicon grease to the Y belt when you replace to new one.
FC4200-UM-251-9370 23
REPLACEMENT PROCEDURES
6.14 Adjusting the X and Y Motor Synchro Belt Tension
For both X and Y motors of the FC4200-50 / 60 and FC4210-60, adjust the synchro belt tension to 2.0 ± 0.2 kgf.
X motor
Y motor
FC4200-UM-251-9370 24
REPLACEMENT PROCEDURES
6.15 Setting the Origin Position (FC4200-50)
Adjust the drawing origin to a position (7.5 mm, 24 mm) from the printing lines of the electrostatic adhesion panel.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
FC4200-UM-251-9370 25
REPLACEMENT PROCEDURES
6.16 Setting the Origin Position (FC4200-60)
Adjust the drawing origin to a position (87 mm, 20 mm) from the left edge of the XR rail.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
FC4200-UM-251-9370 26
REPLACEMENT PROCEDURES
6.17 Setting the Origin Position (FC4210-60)
Adjust the drawing origin to a position (13 mm, 20 mm) from the bottom left edge of the writing panel.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
FC4200-UM-251-9370 27
REPLACEMENT PROCEDURES
6.18 About the Position of the Register Sensor Height
Adjust the sensor height from the sensor edge to the writing panel to 5 mm.
FC4200-UM-251-9370 28
REPLACEMENT PROCEDURES
6.19 Measure Seal Pasting Position (FC4200-50)
Cut the measure to the length shown below and paste the cut measure into place.
Termination 595 mm
Termination 435 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is set 7.5 mm from the honeycomb edge along the X-axis, and the measure is vertically aligned with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 24 mm from the honeycomb edge vertically, and distance along the X axis is 10 mm from the edge of Panel L.
FC4200-UM-251-9370 29
6.20 Measure Seal Pasting Position (FC4200-60)
Cut the measure to the length shown below, then paste it into place.
REPLACEMENT PROCEDURES
Termination 915 mm
Termination 615 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is 5 mm from the left edge of the X Rail along the X-axis, and the measure is vertically aligned with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 20 mm from the honeycomb edge vertically, and the distance along the X-axis is 10 mm from the edge of Panel L.
FC4200-UM-251-9370 30
6.21 Measure Seal Pasting Position (FC4210-60)
Cut the measure to the length shown below, then paste it into place.
REPLACEMENT PROCEDURES
Termination 900 mm
Termination 620 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is 13 mm from the left edge of the honeycomb edge the X-axis, and the measure is vertically aligned with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 30 mm from the honeycomb edge vertically, and the distance along the X-axis is 5 mm from the edge of Panel L.
FC4200-UM-251-9370 31
REPLACEMENT PROCEDURES
6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only)
Paste (1) Pen Sense Rubber at the position shown below.
The pasting position is accepted if the pen is within the hatched section of the rubber.
2
(2.5
3
FC4200-UM-251-9370 32
6.23 Replacing the Main Board
Open the main control box.
REPLACEMENT PROCEDURES
Main Board
Disconnect all cables from the main board.
Remove the all screws securing the main board.
To replace the main board, reverse the above procedure.
Execute the adjustment item of chapter 7-14.
FC4200-UM-251-9370 33
ELECTRICAL SECTION
7. ELECTRICAL SECTION
7.1 List of DIP Switches
1. Normal mode (factory settings)
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
ON
OFF
2. Adjustment mode
1 2 3 4 5 6 7 8
ON
OFF
FC4200-60 / FC4210-60
1 2 3 4 5 6 7 8
FC4200-50
ON
OFF
1 2 3 4 5 6 7 8
FC4200-50
ON
OFF
3. NOVRAM clear
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
ON
OFF
1 2 3 4 5 6 7 8
FC4200-50
ON
OFF
4. Emergency gain adjustment mode
If gain adjustment resulted in registering an inappropriate value, setting off a position alarm, use this mode to rewrite the gain value.
ON
OFF
1 2 3 4 5 6 7 8
FC4200-UM-251-9370 34
ELECTRICAL SECTION
7.2 Writing to Flash Memory
To update the system frmware you need to have the following files. In addition, you need to use a computer.
Firmware :FC4200-50 / 60 or FC4210
SEND.EXE :Utillity to transfer files using Windows
SENDB.EXE :Utillity to transfer files using DOS
1. Check that the power supply (J14) and control panel unit (J10) are connected to the main board.
Connect a personal computer to the Centronics terminal (J18).
Caution:
If you are writing to a new board for the first time, remove the motor and flex cable connectors before performing the write.
2. Set the DIP switch to “Normal mode” or “Adjustment mode.”
3. Hold down both the “Right” and “Left” POSITION keys while turning on the power. When you hear a short buzzer tone, release the keys. The LCD should display the following:
F1
F2
FORCE
INPUT PASSWORD
SPEED
OFFSET
QUALITY
F3
F4
4. Press the POSITION keys in the sequence “Up”, “Down”, “Right” and “Left”. A buzzer will sound, and the
LCD will display the following:
F1
F2
FORCE OFFSET
SELECT SEND MODE
GET-ACK ACK-GET
SPEED QUALITY
F3
F4
Press [F2] or [F4] depending on the type of computer you are using. (Normally, press [F2].)
The display changes to display the following:
F1
F2
FORCE OFFSET
PLEASE SEND PROGRAM!
PLOTTER (GET-ACK)
SPEED QUALITY
F3
F4
FC4200-UM-251-9370 35
ELECTRICAL SECTION
5. Transfer firmware data from the personal computer.
Send frmware to the plotter from the computer.
Drag and drop the frmware file onto the SEND.EXE icon when using Windows.
For DOS mode, use SENDB.EXE as shown below.
(For example: Firmware file name is "v2.40")
>SENDB v.2.40
The display changes to display the following:
F1
F2
FORCE
PROGRAM RECEIVING
** KB COMPLETE
SPEED
OFFSET
QUALITY
F3
F4
Number of bytes transferred
As the firmware data is successfully transferred, the number of transferred bytes shown on the LCD increases. When the transfer finishes, the display automatically changes to “FLASH MEMORY CLEAR” and “FLASH MEMORY WRITE,” and the system begins writing to flash memory.
Note:
If you are writing to a new board, the system will automatically perform a NOVRAM clear operation following the write.
6. Switch off power when you’re done.
FC4200-UM-251-9370 36
ELECTRICAL SECTION
7.3 Clearing Non-Volatile RAM
Caution:
Always perform the operation described here when using a new board for the first time. Note that this operation deletes all previously set settings.
A NOVRAM clear is executed automatically after you write firmware to a new board. To execute a separate NOVRAM (that is, not as part of this operation), follow the procedure given below.
Check that the operation unit (J14) and power supply (J10) are connected to the main board. Set the DIP switch as shown below and switch on power.
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
ON
OFF
1 2 3 4 5 6 7 8
FC4200-50
ON
OFF
1. The LCD displays the following screen, and the system begins initializing the NOVRAM.
F1
F2
FORCE OFFSET
NOV RAM CLEAR MODE
OK!!
SPEED QUALITY
F3
F4
(The PROMPT lamp flashes as initialization proceeds.)
2. The system proceeds to write the initial values to the NOVRAM.
F1
F2
FORCE
SET SUFFIX
STD[V2.10]
SPEED
OFFSET
QUALITY
F3
F4
3. The following appears when initialization is complete.
F1
F2
FORCE OFFSET
SUFFIX SET MODE
POWER OFF THEN ON!
SPEED QUALITY
F3
F4
4. Switch off power.
FC4200-UM-251-9370 37
ELECTRICAL SECTION
7.4 Setting Suffix
When you first switch on power after performing a NOVRAM clear, a suffix setup screen opens.
1. Set the DIP switch to adjustment mode (or normal mode) and switch on power.
2. The LCD displays the following:
F1
F2
FORCE
SET SUFFIX
STD[V*.**]
SPEED
OFFSET
QUALITY
F3
F4
Firmware version
3. Press the F4 key to change the suffix display. Adjust to the one specified upon shipment before pressing the Enter key.
4. The LCD displays the following. After confirming this display, switch off power.
F1
F2
FORCE
SUFFIX SET MODE
POWER OFF THEN ON!
SPEED
OFFSET
QUALITY
F3
F4
FC4200-UM-251-9370 38
ELECTRICAL SECTION
7.5 Adjusting the Mark Sensor Level
Correctly connect the connectors for all wire materials before performing the operation described below.
1. Set the DIP switch to adjustment mode (or normal mode).
2. Hold down the POSITION keys “Left” and “Lower” while switching on power. The LCD displays the following:
F1
FORCE
0 0% MAX
OFFSET
F3
F2
SPEED QUALITY
F4
3. Place white paper for adjustment use on the panel, making sure that no part of it is raised above the surface. Move the mark sensor by hand to the position exactly above the paper. The bar graph shown in the lower row of the LCD will indicate, as a percentage value, the amount detected of reflected sensor light.
On the main board, turn VR1 clockwise or counterclockwise to adjust the indicated value in the range 27–
30%.
4. Switch off power.
FC4200-UM-251-9370 39
ELECTRICAL SECTION
7.6 Adjusting the Pen Pressure
Required jigs and tools
• Collet gauges (500 g, 300 g, 50 g)
• Cutter plunger
1. Check that the carriage cover is in place. Fit the cutter plunger from which the blade has been removed into the cutter holder.
2. Set the DIP switch to adjustment mode and switch on power.
3. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
FORCE OFFSET
PEN PRESS ADJUST
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
4. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
FORCE
PEN PRESS SETTING
24[
G
]
SPEED
OFFSET
QUALITY
F3
F4
Use F4 key to change
5. Press the [Enter] key. When the LCD screen changes to display the following, measure the pen pressure with a collet gauge. Use the [F1] through [F4] keys to adjust pen pressure until the pressure is within 24 ±
1 g. After adjustment, press the [Enter] key to go to the next step.
Target pen pressure
[F1] key: Increases pen pressure by a small amount. [F3] key: Reduces pen pressure by a small amount.
F1
F2
FORCE OFFSET
+1 24G -1
+10 ***** -10
SPEED QUALITY
F3
F4
Correction value
[F2] key: Increases pen pressure by a large amount. [F4] key: Reduces pen pressure by a large amount.
6. Next, when the LCD display changes to a 210 g setup screen, adjust the pen pressure to within 210 ± 10 g in the same way as described above.
7. Finally, on a 400 g setup screen, adjust the pen pressure to within 400 ± 20 g.
8. You will have the 2nd pen pressure adjustment menu when you are adjusting for the FC4210-60.
Adjust the 2nd pen pressure by same as the 1st pen pressure adjustment manner.
9. Following adjustment, the LCD display returns to the 24 g screen. At this screen, press the [Next Page] key to make the next adjustment.
FC4200-UM-251-9370 40
ELECTRICAL SECTION
7.7 Adjusting Pen Exchange (FC4200-50 / 60 only)
1. Set the DIP switch to adjustment mode and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
FORCE OFFSET
PEN EXCHANG ADJUST
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
3. Attach pens to the pen station.
4. Press the [Enter] key. The LCD display changes to display the following:
Modify the correction value Change pens
F1
F2
FORCE OFFSET
UP CHANG
Y=+000 H=+000
SPEED QUALITY
F3
F4
Move the cursor to the left
Thrust amount adjustment value
Move the cursor to the right
Pen exchange height adjustment value
5. Press the [F3] key to prompt the plotter to perform a pen exchange and pen placement operations. Adjust the Y and H values until the plotter can execute pen exchange and pen placement operations normally.
To move in the reverse direction, decrement the Y value.
To move in the thrust direction, increment the Y value. (Y is expressed in increments of 0.1 mm.)
To raise the pen holder, decrement the H value.
To lower the pen holder, increment the H value. (H is expressed in increments of 0.1 mm.)
Note:
Hold down the [F3] key as the plotter begins moving to get access to a pen. This causes the plotter to stop, allowing you to easily check the pen height.
6. If the plotter has no problems changing pens, press the [Enter] key to finish.
7. Switch off power, or proceed to the next adjustment.
FC4200-UM-251-9370 41
ELECTRICAL SECTION
7.8 Adjusting the Home Position
1. Set the DIP switch to adjustment mode and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
FORCE OFFSET
HOME ADJ.
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
3. Press the [Enter] key. The plotter starts reading the home sensor. The LCD screen will switch to display the following:
F1
F2
FORCE OFFSET
MOVE HOME POINT
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
4. Attach a pen-type magnifier to the cutter holder, and move to the home position using the position key.
After confirming the position, press the [Enter] key.
Note:
For more information on the mechanical dimensions of the home position, see the mechanism manufacturing specifications.
5. The plotter starts reading the home sensor again and returns to the display in 3. If the position is good, press the [Enter] key to finish.
6. Switch off power, or proceed to the next adjustment.
Reference:
This adjustment does not affect the plotter’s pen exchange adjustment.
FC4200-UM-251-9370 42
ELECTRICAL SECTION
7.9 Adjusting the Distance Accuracy
1. Set the DIP switch to adjustment mode and set micro trace. Attach a ceramic pen to the cutter holder and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
FORCE OFFSET
DISTANCE ADJUST
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
3. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
FORCE OFFSET
ORIGNAL CLEAR
ADJ.DRAW INPUT
SPEED QUALITY
F3
F4
F1: Plots a distance adjustment pattern before distance adjustment.
F2: Plots a distance adjustment pattern after distance adjustment.
F3: Clears the set value for distance adjustment.
F4: Goes to a distance adjustment value input screen.
Select F1 to draw a distance adjustment pattern. After removing the paper, measure the lengths of X and
Y reference lines and diagonal lines.
4. Select F4 to switch to a distance adjustment value input screen.
F1
F2
FORCE OFFSET
DISTANCE ADJUST
X =+10 Y =-10
SPEED QUALITY
F3
F4
Enter differences in increments of 0.1 mm relative to X = 500 mm and Y = 400 mm.
F1: Increments the X axis difference value by 0.1 mm
F2: Decrements the X axis difference value by 0.1 mm
F3: Increments the Y axis difference value by 0.1 mm
F4: Decrements the Y axis difference value by 0.1 mm
* If the measured value is smaller than the reference value, enter a positive value.
5. After setting the values, press the [Enter] key. The LCD screen will switch to an X-Y length adjustment input screen.
F1
F2
FORCE OFFSET
+0.1 X-Y LENG -0.1
+0.01 L=640.31 -0.01
SPEED QUALITY
F3
F4
Enter the measured values of diagonal lines using F1 through F4. Press the [Enter] key to confirm the values you’ve entered.
6. Attach the paper again and press the [F2] key to draw a post-adjustment pattern and verify distance accuracy.
FC4200-UM-251-9370 43
7. When the adjustment is complete, press the [Next Page] key to finish.
ELECTRICAL SECTION
FC4200-UM-251-9370 44
ELECTRICAL SECTION
7.10 Adjusting the Mark Sensor Mechanical Position
1. Place a sheet of white paper on the panel, making sure that no part of it is raised above the surface.
2. Set the DIP switch to adjustment mode and switch on power.
3. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
FORCE OFFSET
MARK ADJUST
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
4. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
FORCE
MARK ADJUST
MOVE POSITION
SPEED
OFFSET
QUALITY
F3
F4
5. Mount a ceramic pen in the pen holder, move the carriage to a blank area of the paper, and press the [Enter] key. The plotter draws a square shape, reads it with a sensor, and corrects the position.
6. When done, switch off power, or perform the next adjustment.
FC4200-UM-251-9370 45
ELECTRICAL SECTION
7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only)
1. Set the DIP switch to adjustment mode and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
FORCE OFFSET
SET CARCHK POS
PRESS ENTER KEY!!
SPEED QUALITY
F3
F4
3. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
FORCE OFFSET
X= 0 1ST Y=+230
X=- 70 1ND Y=+230
SPEED QUALITY
F3
F4
The values shown here indicate the position to which the plotter moves as it performs carriage pen check operations. This is a two-step operation; after retracting to the “1st” position, the plotter performs a pendown operation at the “2nd” position.
4. Press the [TEST] key to prompt the plotter to perform a carriage pen check operation. Check that the No.
1 and No. 2 pens both are placed almost at center of the rubber plate.
If the pens are not at the center of the rubber plate, their positions can be adjusted as described below.
(1) Select the item you want to modify, using keys [F1] through [F4].
(2) Modify the value using the position keys [Up] or [Down]. The value here indicates a coordinate position in increments of 0.1 mm.
(3) Press the [Enter] key to confirm the value you’ve set.
5. Press the [Next Page] key to finish.
FC4200-UM-251-9370 46
ELECTRICAL SECTION
7.12 Adjusting the Gain
1. Set the DIP switch to normal mode.
2. Hold down the [Left] position key while switching on power.
3. After an initialization operation, execute a gain adjustment program from the personal computer. The
LCD displays the following:
F1
F2
FORCE OFFSET
GAIN SET
X= 65 Y= 60
SPEED QUALITY
F3
F4
4. Adjust the gain until MAX ERROR is equal to or less than 7.
[F1]: Increases the X gain.
[F2]: Reduces the X gain.
[F3]: Increases the Y gain.
[F4]: Reduces the Y gain.
After adjusting the gains, press the [Enter] key and confirm that a beeper sounds.
5. If NG, check the X and Y motor belt tension and repeat the gain adjustment from the beginning.
6. If OK, switch off power.
FC4200-UM-251-9370 47
ELECTRICAL SECTION
7.13 Recording Adjustment Data
After completing the adjustment work, record the adjusted values at the position in the electrical box shown below.
Power supply
Main board
Record position
Inlet SW
The contents of an example record are shown below.
88, 308, 562 Pen pressure adjusted values
84, 305, 559
Y = +4, H = 0
X = +10, Y = 0
X = 65, Y = 60
2nd Pen pressure adjusted values (FC4210-60 only)
Pen exchange adjusted values
Distance accuracy adjusted values
Gain adjusted values
FC4200-UM-251-9370 48
ELECTRICAL SECTION
7.14 List of Readjustment Items
If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust the corresponding items.
Item
Unit name Main board
Note 1
Pen relay board
X home sensor
Mark sensor Pen block XY motor XY timing belt replacement
Flash memory write
NOVRAM clear
Mark sensor level adjustment
Pen pressure adjustment
Pen exchange adjustment
(Except FC4210-60)
Home position adjustment
Distance accuracy adjustment
Carriage check position verification
(Except FC4210-60)
Mark sensor mechanical position adjustment
Gain adjustment
Belt tension adjustment
No mark: Unnecessary : Must always be adjusted : To be adjusted as necessary
Note 1:
The main board must have the latest version of firmware unless otherwise specified.
FC4200-UM-251-9370 49
7.15 Location of Parts on the Main Board
TP4 TP1 TP3 TP2 TP5 DIP SW
ELECTRICAL SECTION
Centronics
Checking Voltage Levels
The output voltage levels
Main Board
Pin No.
TP1
TP2
TP3
TP4
TP5
Output valtage
+34V
+12V
-12V
+5V
GND
Permissible range
+33.5V to +34.5V
+11.5V to +12.5V
-11.5V to -12.5V
+4.9V to +5.1V
0V
FC4200-UM-251-9370 50
ELECTRICAL SECTION
7.16 Setting the Power Unit’s Supply Voltage (PS089B)
If your plotter has the PS089B power supply board then perform following procedure.
The LEP100F-36 power supply board doesn’t need to set the power unit’s supply voltage.
(1) Check that the plotter’s POWER switch is off.
(2) Open the chassis of the Main Control Box.
Power Unit
(3) Connect the power unit’s cable to the required connector.
Voltage series
100 V
200 V
Corresponding area
JAP 110T/K WGl117UL
CEE SEV BS AS
Connector
CN2
CN3
FC4200-UM-251-9370 51
TEST MODES
8. TEST MODES
8.1 Printing a List of the Currently Selected Conditions
Caution:
As soon as the F2 (COND. PAT.) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
The PRINT CONDITION function prints a list of the plotter’s currently selected conditions so you can check them all at once.
Setting Procedure
1. Load a medium of A4 size or larger in the plotter.
2. Press the PAUSE key, then press the NEXT PAGE key until the menu below appears.
F1
FORCE OFFSET
F3
F2
OPTION1 OPTION2
SPEED QUALITY
F4
3. Press the
F4
(OPTION2) key to display the menu below.
F1
F2
FORCE OFFSET
SELF TEST
COND. PAT. DUMP
SPEED QUALITY
F3
F4
4. When the
F2
(COND. PAT.) key is pressed, the menu below appears and the plotter begins printing a list of its currently selected conditions.
F1
F2
FORCE
PRINT CONDITION
SPEED
OFFSET
QUALITY
F3
F4
5. After the conditions have been printed, the plotter resumes READY status.
FC4200-UM-251-9370 52
TEST MODES
8.2 Running the SELF TEST
Caution:
As soon as the F3 (SELF TEST) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
The SELF TEST function prints a test pattern that allows you to check the plotter’s operation independent of its interface functions.
Setting Procedure
1. Load a medium of A3 size or larger in the plotter.
2. Press the PAUSE key, then press the
F1
FORCE
F2
NEXT PAGE key until the menu below appears.
OFFSET
OPTION1 OPTION2
SPEED QUALITY
F3
F4
3. Press the
F4
(OPTION2) key to display the menu below.
F1
F2
FORCE OFFSET
SELF TEST
COND. PAT. DUMP
SPEED QUALITY
F3
F4
4. When the
F3
(SELF TEST) key is pressed, the menu below appears and the plotter begins plotting the self test pattern.
F1
F2
FORCE
SELF TEST
SPEED
OFFSET
QUALITY
F3
F4
5. The plotter repeatedly plots the self test pattern until it is turned off. To terminate the self test, therefore, turn off the plotter.
FC4200-UM-251-9370 53
TEST MODES
8.3 Using the Character Dump Mode
Caution:
As soon as the F4 (DUMP) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
This CHAR DUMP function enables advanced users to check whether or not the plotter is properly receiving the data sent from the computer. If the data printed by the CHAR DUMP function does not match the data actually sent from the computer, check your RS-232C interface conditions or COMMAND setting once more. These settings may be incorrectly set or may not match your software application’s settings.
Setting Procedure
1. Load a medium of A4 size or larger in the plotter.
F1
FORCE
F2
OFFSET
OPTION1 OPTION2
SPEED QUALITY
F3
F4
2. Press the PAUSE key, then press the
F1
F2
NEXT PAGE key until the menu below appears.
FORCE OFFSET
SELF TEST
COND. PAT. DUMP
SPEED QUALITY
F3
F4
3. Press the
F4
(OPTION2) key to display the menu below.
F1
F2
FORCE
CHAR DUMP
SPEED
OFFSET
F3
QUALITY
F4
4. When the
F4
(DUMP) key is pressed, the menu below appears and the plotter enters DUMP mode.
5. When you send data from the computer to the plotter, the plotter begins printing that data.
6. To exit the DUMP mode, turn off the plotter.
Note:
• In DUMP mode, the plotter prints the data it receives as ASCII codes. Control codes are printed in smaller characters as two-digit hexadecimal values.
• In response to the receipt of a READ-type command, the plotter sends back dummy data except when requested to output its current status.
FC4200-UM-251-9370 54
TROUBLE SHOOTING
9. TROUBLE SHOOTING
If your plotter is not operating properly, try the solution(s) described in the following tables before contacting your sales representative or nearest Graphtec vendor to request a service call.
9.1 The Plotter Doesn’t Operate After Being Turned On
Symptom
The control panel’s POWER lamp does not light.
Cause
The plotter isn’t being supplied with power.
Solution
Check that the power cord is properly plugged into the plotter’s AC inlet and
The display panel is blank.
The POWER lamp lights but the plotter doesn’t operate.
The control panel’s POWER lamp lights, but the plotter doesn’t operate.
The control panel’s PAUSE lamp is flashing.
The display panel is blank.
The control panel’s POWER lamp lights, but the plotter doesn’t operate.
The “Sum-ck-ROM ERROR!!” message appears on the display panel.
The plotter has broken down.
the electrical outlet.
Replace the power supply unit.
Replace the main board.
The ROM and RAM are defective. Replace the main board.
The ROM and RAM are defective. Replace the main board.
FC4200-UM-251-9370 55
TROUBLE SHOOTING
9.2 The Cut Results Are Unsatisfactory
Symptom
• The cut corners are too round
• The cut corners are too pointed
Cause
The OFFSET setting is not suitable for the blade type being used.
Solution
Adjust the OFFSET setting.
a
Corners are too rounded: Raise the
OFFSET value.
The cutter blade wobbles only when it starts to cut
• Solid lines are cut as dotted lines (the blade skips).
• The cutter blade seems to undulate when cutting solid lines.
Curved lines become zigzagged.
• The medium’s corners peel off.
• The medium peels off when cutting small characters.
• The blade cuts even into the backing sheet.
• The blade falls out of the cutter plunger.
• The medium is being cut but remaining scraps are hard to remove.
• The processed film cannot be picked up with a retack sheet.
The blade does not rotate smoothly in the holder.
The OFFSET FORCE setting is too low.
The spring has come loose from the CB09UA blade.
The cutter’s blade is extended too far.
The cutting speed is too fast.
a
Corners are too pointed: Lower the
OFFSET value
Remove any foreign matter in the holder.
Raise the OFFSET FORCE setting.
* The cutter pen’s OFFSET FORCE and the cutting FORCE are two different functions.
Replace the blade with a new one equipped with a spring.
Adjust the extended length of the cutter’ s blade.
Lower the SPEED setting to reduce the cutting speed.
The software application’s cutting data is too coarse.
The OFFSET ANGLE setting is too low.
The cutter’s blade is extended too far.
The OFFSET setting is not suitable for the blade type being used.
The cutting speed is too fast.
far.
The cutting FORCE setting is too high.
The cutter plunger’s diameter is too large for the blade being used.
The retack sheet’s adhesion is too weak.
The medium gets entangled where cutting has been performed.
After processing, the medium was left without promptly peeling off remaining scraps.
Rewrite the software application’s cutting data to specify more coordinate points for smoother curves.
Raise the OFFSET ANGLE setting.
Adjust the extended length of the cutter’ s blade.
Adjust the OFFSET setting.
The cutter’s blade is too dull to cut the medium.
The cutter’s blade is extended too
Lower the SPEED setting to reduce the cutting speed.
Replace the blade.
The QUALITY setting is too high. Lower the QUALITY setting.
Adjust the extended length of the cutter’ s blade.
Lower the FORCE setting.
Use a cutter plunger of the proper diameter for your blade.
Use a retack sheet with greater adhesive power.
• Retract the extended length of the cutter’s blade.
• Lower the cutting FORCE setting.
Peel off remaining scraps as promptly as possible.
FC4200-UM-251-9370 56
Symptom
• The cutter unit generates an abnormal noise during operation.
• The medium becomes discolored wherever the blade passes.
• The resulting image is not the specified size.
Cause
The tip of the cutter plunger is rubbing against the medium.
TROUBLE SHOOTING
Solution
Adjust the extended length of the cutter’ s blade and the cutting FORCE setting.
• The PROMPT lamp lights when data is output (an off-scale error has occurred)
• Certain areas of the medium cannot be cut.
• Cutting conditions cannot be retained or changed.
• Characters and lines become deformed when plotting.
• The plotter does not cut/plot the specified length (slight error in distance precision).
• Characters become deformed.
• Complex images become deformed.
• The starting and end points of an image do not match.
The software application and plotter are not set to the same
STEP SIZE setting.
Scaling is enabled at your software application.
The software application and plotter are not set to the same
STEP SIZE setting.
Computer output to the plotter contains data specifying coordinate points outside of the specified
AREA setting.
Computer output to the plotter
Specify the same STEP SIZE setting for both your software application and for the plotter.
Check the scaling setting.
Specify the same STEP SIZE setting for both your software application and for the plotter.
Re-specify the AREA setting.
Rewrite your data to specify a smaller specifies an image that exceeds the effective area.
The CONDITION PRIORITY setting is PROGRAM.
The DIST. ADJ. function is improperly specified.
image.
Switch the setting to MANUAL.
The ENTER key wasn’t pressed after changing a setting.
Check your setting procedure.
The plotter is set to Cutter mode. At the CONDITIONS menu, switch the pen type setting from a blade type to
PEN.
Adjust the distance precision.
The STEP PASS setting is too high.
The cutting data has not been written so that the points meet.
The OFFSET FORCE setting is too weak.
The medium’s backing sheet is too limp.
The blade does not rotate smoothly.
Lower the STEP PASS setting.
Check your cutting data by plotting it with a pen.
Raise the OFFSET FORCE setting.
Switch to a medium with a stiff backing sheet.
Check if any foreign matter has adhered to the blade. If so, remove it.
FC4200-UM-251-9370 57
TROUBLE SHOOTING
9.3 The Coordinate Axes Cannot Be Correctly Aligned
Symptom
During automatic registration mark alignment, the MARK SEARCH
Cause
There is foreign matter or plotting on the area where the mark sensor
Solution
Ensure that the detection area is free of foreign matter or plotting.
ERROR message is displayed or the coordinate axes cannot be properly aligned.
passes.
The medium is loose or wrinkled where the mark sensor passes.
The medium is not white.
The registration marks are not printed using black ink.
The lines of the printed registration marks are too thin or are not cleanly printed.
Strong light is irradiating the
• Firmly secure the medium so that it will not come loose.
• Use a medium without any wrinkles, creases, or folds.
Use a white medium.
Print the registration marks using black ink.
Print clean registration marks with a line width of at least 0.3 mm.
Ensure that no light from an external vicinity of the mark sensor.
source irradiates the vicinity of the mark sensor.
If none of the above solutions are feasible, perform registration mark alignment manually.
FC4200-UM-251-9370 58
9.4 General Error Messages
Error message
[X POSITION ALARM POWER OFF
THEN ON]
Cause
The cutting conditions specified for the medium to be cut are or
[Y POSITION ALARM POWER OFF
THEN ON] unreasonable.
• The beeper sounds.
• The PROMPT lamp lights.
TROUBLE SHOOTING
Solution
Lower the SPEED setting. Lower the
FORCE setting.
Something is obstructing the pen carriage’s movement.
An external load was applied to the pen carriage during operation.
Fragments of the cut medium have entered into the plotter’s moving parts and are impeding their
After removing the obstacle, turn the plotter off then back on again.
After removing the obstacle, turn the plotter off then back on again.
After removing the obstacle(s), turn the plotter off then back on again.
movement.
The table of acceleration rates is faulty.
Replace the X motor or the Y motor.
Replace the main board.
FC4200-UM-251-9370 59
9.5 Error Messages in GP-GL Command Mode
Error message
ERROR 1
Command Error
Cause
The plotter received an unrecognizable command.
When turning on the plotter to which your software application has output data, noise mixed into the data input.
Your software application’s output device setting has changed.
ERROR 4
Parameter Overflow
ERROR 5
I/O Error
TROUBLE SHOOTING
Solution
Press the plotter’s ENTER key.
The plotter’s interface conditions have changed.
The numeric parameter of an input command exceeds its permissible range.
Your software application’s output device setting has changed.
The plotter’s interface conditions have changed.
An error related to the receipt of data occurred within the interface.
Your software application’s output device setting has changed.
The plotter’s interface conditions have changed.
Configure your software application menu to permit Graphtec plotter control.
Re-specify the software application’s interface conditions.
Re-specify the plotter’s interface conditions.
Configure your software application menu to permit Graphtec plotter control.
Re-specify the software application’s interface conditions.
Re-specify the plotter’s interface conditions.
Configure your software application menu to permit Graphtec plotter control
Re-specify the software application’s interface conditions..
Re-specify the plotter’s interface conditions.
FC4200-UM-251-9370 60
TROUBLE SHOOTING
9.6 Error Messages in HP-GL Command Mode
If any of the HP-GL command error messages listed in the following table is displayed, the cause can nearly always be traced to one of the causes below:
(1) The software application’s output device setting has changed; or
(2) The plotter’s interface conditions have changed.
If a command error occurs while the COMMAND setting is HP-GL, therefore, first check the two corresponding points below.
(1) Configure the software to drive your plotter and ensure that the software’s interface conditions are correctly set; and
(2) Re-specify the plotter’s interface conditions.
Error message
ERROR 1
Instruction not recognized
ERROR 2
Wrong number of parameters
ERROR 3
Out of range parameters
ERROR 5
Unknown character set
ERROR 6
Position overflow
ERROR 7
Buffer overflow
ERROR 10
Invalid I/O output request
ERROR 11
Invalid byte following ESC
ERROR 12
Invalid byte in I/O Control
ERROR 13
Out of range I/O parameter
ERROR 14
Too many I/O parameters
ERROR 15
Error in I/O transmission
ERROR 16
I/O buffer overflow
Cause
An unrecognizable command was issued.
A command was issued with the wrong number of parameters.
A command containing an invalid parameter was issued.
An unknown character set was specified.
A command was issued with coordinate data that exceeds the effective cutting/plotting area.
The data being input exceed the capacity of the downloadable character buffer, polygon buffer, etc.
While executing an output command, the plotter received another output command.
Receipt of the ESC character was followed by an invalid byte.
A device control command containing an invalid byte was received.
An I/O control command was issued with parameter outside of the permissible numeric range.
An I/O control command was issued with too many parameters.
During data transfer, a framing error, parity error, or overrun error occurred.
The I/O buffer received data faster than it could process the data.
Solution
Issue a command that the plotter will recognize.
Re-issue the command with the correct number of parameters.
Re-issue the command with its parameters specified within their permissible ranges.
Specify a character set that the plotter will recognize.
Issue the command with its coordinate data specified within the effective cutting/plotting area.
Increase the buffer size.
Check the programmed data.
Check the programmed data.
Check the programmed data.
Check the programmed data.
Check the programmed data.
Check the settings of the RS-232C interface conditions.
Check the settings of the RS-232C interface conditions.
FC4200-UM-251-9370 61
SPECIFYING THE PEN CONDITIONS
10. SPECIFYING THE PEN CONDITIONS
In preparation for starting a cutting operation, this chapter provides instructions on achieving optimum cutting conditions by specifying the cutter pen’s blade type as well as the cutting FORCE, cutting SPEED, cutter OFFSET, and cutting QUALITY settings.
The cutter pen conditions for cutting media consists of the following five elements.
(1) Extended length of the cutter blade: See the table below to adjust the extended length of the cutter blade to suit the thickness of the medium being used. For instructions, see Section 2.4, “Adjusting the
Length of the Cutter Blade.”
(2) Cutting FORCE: Specify the FORCE setting based on the reference FORCE values listed in the table below.
(3) Cutting SPEED: Specify the SPEED setting based on the reference SPEED values listed in the table below.
(4) Cutter OFFSET: Specify the OFFSET setting based on the reference values listed in the table below.
(5) Cutting QUALITY: Specify the QUALITY setting based on the reference values listed in the table below.
10.1 The Cutter Pen’s Conditions
Optimum Cutting Conditions by Media Type
Medium
Film for outdoor signs
Decorative film
Transparent or
Thickness (mm)
0.05 to 0.08
0.08 to 0.1
0.08 to 0.1
semi-transparent film
Reflective film
Fluorescent film
Rubber for sandblasting
Thick paper
Compressed styrofoam
High-luminance reflective film
0.08 to 0.1
0.20 to 0.25
0.5 to 1.5
0.3 to 0.5
0.8
0.25 to 0.3
Blade used
CB09UA
CB09UA
CB09UA
CB09UA
CB09UA, CB15U
CB15U-K30
CB15U
CB15U-K30
CB15UA
FORCE
10 to 14
14 to 17
14 to 20
14 to 20
20 to 24
17 to 36
28 to 40
37 to 42
23 to 24
SPEED
30 or less
30 or less
30 or less
30 or less
10 to 20
10 to 20
10 to 20
10 to 20
5 to 25
QUALITY
2 to 3
2 to 3
2 to 3
2 to 3
2 to 3
1 to 3
1 to 2
1 to 2
1
Blade Part Nos., Displayed Blade Types, and OFFSET Values
Blade material
Supersteel blades
Ceramic blade
Sapphire blade
Other
Plotting pen
Blade’s part no.
CB09UA
CB15-10U
CB15U
CB15U-K30
CB15-10C
CB15-05S
Display indication
Blade type
09U
15-10U
15U
15U-K30
15-10C
15-05S
OTHER
PEN
Displayed OFFSET
0
0
0
0
0
0
1
None
Specifiable range
±5
±5
±5
±5
±5
±5
1 to 45
None
Default
OFFSET
17
18
28
28
18
9
1
0
When a blade type has been selected, the default OFFSET value can be adjusted within a ±5 range.
Select OTHER when you will use a hard-to-cut medium that requires an OFFSET setting that is not listed under any of the blade types.
Select PEN for a plotting pen.
FC4200-UM-251-9370 62
SPECIFYING THE PEN CONDITIONS
Reference Values for Plotting Conditions
Pen type
Water-based ballpoint pen
Oil-based ballpoint pen
FORCE
20 to 23
18 to 23
SPEED
40
40
QUALITY
2 to 3
2 to 3
To avoid unnecessary wear on the pen’s tip, specify the FORCE value to its lowest permissible setting. When specifying the SPEED value, check that the plotted results are not too faint or otherwise unsatisfactory.
Note:
• Raising the SPEED and QUALITY settings results in a coarser finish but shortens the overall cutting/ plotting time.
• Lowering the SPEED and QUALITY settings results in a finer finish but lengthens the overall cutting/ plotting time.
Precautions on Cutting Rubber for Sandblasting
1. The amount of rubber that can be cut in one session varies with the characteristics of the medium (thickness, hardness, and weight) and the pattern to be cut. Use the medium that will actually be cut to alternately adjust the cutting conditions and run a cutting test.
2. If the rubber tends to curl, rubber that has been cut may come loose and contact the travelling cutter blade, thereby preventing the starting and end points of cutting from accurately matching.
FC4200-UM-251-9370 63
SPECIFYING THE PEN CONDITIONS
10.2 Selecting a Set of Cutting Conditions
Four different sets of user-defined cutting conditions can be registered in the plotter’s memory as COND
Nos. 1 through 4. To specify a set of cutting conditions, you must first select the destination COND No. By selecting a different COND No., you can easily switch between pre-defined cutting conditions for four types of media.
Procedure
1. Press a function key (
F1
,
F2
,
F3
, or
F4
) to select a pre-defined set of cutting conditions of the corresponding number.
2. The selected set of cutting conditions are loaded to the plotter and become the currently selected cutting conditions.
FC4200-UM-251-9370 64
SPECIFYING THE PEN CONDITIONS
10.3 Specifying the Cutting Conditions
This section describes how to specify the cutter pen’s blade type and its cutting FORCE, cutting SPEED, cutter OFFSET, and cutting QUALITY parameters.
Note:
Before specifying the cutting conditions, first perform the setting procedure described in Section 5.6,
“Specifying the Pen Conditions.”
10.3.1 Specifying the Cutter OFFSET
The OFFSET parameter lets you specify a corrective cutter offset value when required by the blade type being used. When the pen type is PEN, a plotting pen can be used. When it is a blade type or OTHER, a cutter pen can be used.
Because the tip of the blade mounted in the cutter pen’s plunger is not positioned along the center line of the pen, the tip’s offset from the pen’s center must be corrected by setting the OFFSET parameter.
With this plotter, the optimum OFFSET value for each blade type has been registered in advance and is automatically selected when a blade type is specified. In addition, fine adjustment of the pre-registered
OFFSET value for each blade type is possible within a ±5 range.
Setting Procedure
1. Press a function key from
F1
to
F4
to select the COND No. of the cutting conditions to be edited.
2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
3. Press the
F3
(OFFSET) key to move the blinking cursor to the upper right position as shown in the following figure. In this status, the blade type can be changed by pressing the or
POSITION key. Select the blade type to match the currently mounted blade.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
4. If the pen type setting is a cutter blade, press the or POSITION key to finely adjust the
OFFSET value for that blade type within a ±5 range.
5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the
ENTER key.
NEXT PAGE key before pressing the
Caution:
When PEN No. 2 is selected for a set of pen conditions at the SELECT PEN menu, you cannot switch the pen type from PEN to a blade type.
FC4200-UM-251-9370 65
SPECIFYING THE PEN CONDITIONS
10.3.2 Specifying the Cutting/Plotting FORCE
The FORCE parameter is used to specify the pressure applied either by the cutter pen during cutting or by the plotting pen during plotting.
Select the FORCE setting while referring to the optimum FORCE setting for both your pen type and the currently loaded medium.
Setting Procedure
1. Press a function key from
F1
to
F4
to select the COND No. of the cutting conditions to be edited.
2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
3. Press the
F1
(FORCE) key to move the blinking cursor to the upper left position as shown in the following figure.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
4. To change the FORCE setting, press the or POSITION key to specify a FORCE setting in a range from 1 to 48.
5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the
ENTER key.
NEXT PAGE key before pressing the
FC4200-UM-251-9370 66
SPECIFYING THE PEN CONDITIONS
10.3.3 Specifying the Cutting SPEED
The SPEED parameter is used to specify the travelling speed of either the lowered cutter pen during cutting or the lowered plotting pen during plotting.
Select the SPEED setting while referring to the optimum SPEED setting for both your pen type and the currently loaded medium.
Setting Procedure
1. Press a function key from
F1
to
F4
to select the COND No. of the cutting conditions to be edited.
2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
3. Press the
F2
(SPEED) key to move the blinking cursor to the lower left position as shown in the following figure.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
4. To change the SPEED setting, press the or POSITION key. Permissible SPEED values are:
1 through 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, and 65.
5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the
ENTER key.
NEXT PAGE key before pressing the
FC4200-UM-251-9370 67
SPECIFYING THE PEN CONDITIONS
10.3.4 Selecting the Cutting QUALITY
The QUALITY parameter is used to specify the acceleration rate during cutting or plotting.
Select the QUALITY setting while referring to the optimum QUALITY setting for both your pen type and the currently loaded medium.
Setting Procedure
1. Press a function key from
F1
to
F4
to select the COND No. of the cutting conditions to be edited.
2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
3. Press the
F4
(QUALITY) key to move the blinking cursor to the lower right position as shown in the following figure.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
4. To change the QUALITY setting, press the or POSITION key to specify the QUALITY setting in a range from 1 to 6. A lower value selects a slower acceleration rate which results in higher quality.
5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the
ENTER key.
NEXT PAGE key before pressing the
FC4200-UM-251-9370 68
SPECIFYING THE PEN CONDITIONS
10.3.5 Setting Cutting Conditions in THICK MODE
Select the THICK MODE setting when you will be cutting either thick media (such as masking rubber for sandblasting or thick paper for apparel patterns) or thin but hard media (such as acrylic film).
Note:
For more information about the THICK MODE parameter, see Section 6.4, “Enabling the THICK MODE
Setting.”
Setting Procedure
1. When the THICK MODE setting has been enabled for the currently selected COND No., the display appears as follows.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 READY PEN1 4
SPEED QUALITY
F3
F4
2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.
F1
F2
FORCE OFFSET
12 COND1 09U 0
30 CHANGE PEN1 4
SPEED QUALITY
F3
F4
3. Press the ENTER key to display the THICK MODE menu shown below.
F1
F2
FORCE OFFSET
*MODE1 THICK MODE2
STR. 0MM END. 0MM
SPEED QUALITY
F3
F4
4. Press the
F1
(MODE 1) or
F3
(MODE 2) key to move the asterisk symbol and select MODE 1 or 2.
MODE 1 : Overcutting is performed at the starting and end points of cutting as well as at corners with a sharp angle in order to prevent incomplete cut areas of the medium. Moreover, because the blade is moved across the medium’s surface in one stroke when the cutter’s blade must rotate by a wide angle, this mode allows you to cut thicker media or perform more detailed cutting than is possible in MODE 2.
MODE 2 : Overcutting is only performed at the starting and end points of cutting. Because MODE 2 performs simpler blade control of the travelling cutter blade than MODE 1, the overall cutting time is shorter.
Press the
F2
(STR.) or
F4
(END) key to move the blinking cursor next to the STR. or END setting. In this status, press the or POSITION key to specify the overcut distance.
5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the NEXT PAGE key before pressing the
ENTER key.
FC4200-UM-251-9370 69
SPECIFYING THE PEN CONDITIONS
10.4 Running a Cutting Test
After specifying the blade type, FORCE, and SPEED settings, run a cutting test to actually confirm the combined impact of your settings. Check how deeply the medium has been cut and the roundness of the cut corners. If the cut results are not satisfactory, specify your cutting conditions once more and then run another cutting test. Repeat these two steps until the optimum cutting conditions are achieved.
Setting Procedure
1. Load the medium that will actually be used for cutting.
2. Press a function key from
F1
to
F4
to select the target COND No.
3. Press the TEST key to display the TEST menu below.
F1
F2
FORCE OFFSET
TEST1 TEST2
CUTTING PRO
SPEED QUALITY
F3
F4
4. Using the , , , POSITION keys, move the carriage to the position on the medium from which you wish to start the cutting test.
Caution:
The cutter pen will start moving as soon as the TEST function is selected, so be sure to keep your hands, hair, and so forth away from the plotter’s moving parts.
5. Press the
F1
(TEST 1) key to cut a single test pattern, consisting of a triangle within a square, at the cutter pen’s current position.
Press the
F3
(TEST 2) key to cut three test patterns, each consisting of a triangle within a square, at the cutter pen’s current position. Among the three patterns, the first pattern is cut using the current
FORCE setting minus 1, the second pattern is cut using the current FORCE setting, and the third pattern is cut using the current FORCE setting plus 1.
Press the
F2
(CUTTING PRO) key to display the CUTTING PRO prompt menu shown below.
F1
F2
FORCE
CUTTING PRO OK ?
YES NO
OFFSET
SPEED QUALITY
F3
F4
While the above menu is displayed, press the
F2
(YES) key to cut out the CUTTING PRO characters from the cutter pen’s current position. To return to Step (3) without running the CUTTING PRO test, press the
F4
(NO) key.
FC4200-UM-251-9370 70
SPECIFYING THE PEN CONDITIONS
6. Check the cut pattern(s). Peel off the four outside corners of the test pattern(s) that you cut by selecting
TEST 1 or 2, and then look at the corners of the inner triangle. If the corners are rounded, the OFFSET setting is too low. Conversely, if the corners are too pointed, the OFFSET setting is too high.
Insufficent offset
Raise the OFFSET value
(+1 to +5)
Ideal offset Excessive offset
Lower the OFFSET value
(-1 to -5)
7. Next, peel off the corners of the triangle(s). Ideally, only slight traces of the cutter blade should remain on the medium’s base sheet. If the base sheet has been cut through, either the FORCE setting is too high or the cutter blade’s tip is extended too far. If the base sheet shows only a few traces of the cutter blade, either the FORCE setting is too low or the cutter blade’s tip is not sufficiently extended.
8. Press the CONDITIONS key to display the menu for specifying the cutting conditions, then adjust the FORCE and OFFSET settings.
9. Repeat Steps (3) through (8) until you achieve satisfactory test results.
10. When satisfactory test results are achieved, press the plotter to READY status.
ENTER or NEXT PAGE key to return the
FC4200-UM-251-9370 71
11. PART LIST
11.1 Recommended List of Parts
Part No.
Description
792420100 4200 Main Board
772219530 4200 Pen Board
772121520 4210 Pen Board
792219701 Pen Block
792121701 4210 Pen Block Assy
772219510 4200 Relay
772219520 4200 Mark Sensor Assy
772121530 4210 Mark Sensor Assy
500050535 KR1228
772219500 4200 X Sensor
370801091 X Drive Belt
622190411 Y Slide Belt 4250
622191411 Y Slide Belt 4260
618122100 X Intermediate Pulley
622190130 X Tension Pulley
622190151 Pulley S2M-Z30
622190401 X Belt 4250
622191401 X Belt 4260
622190140 P4 Y Tension Pulley
Name
Mark Sensor
Belt 120S2M160U
Y Belt 4250
Y Belt 4260
X Intermediate Pulley 60
X Tension Pulley
Pulley S2M-Z30
X Belt 4250
X Belt 4260
622190350 Inertia Pulley Z24
500050538 4200 Fan
P4 Y Tension Pulley
Inertia Pulley Z24
TUDC24B4-602
772219560 4200 Control Panel Relay Board Control Panel Relay Board
772219600 4250 Elect-static Panel SW
622190490 Pen Sense Rubber
772219550 Operation Sheet (domestic)
622190420 Inertia Wheel
771900580 LCD Assembly
122527140 Y Flex Cable
775421810 X Motor
775421830 Y Motor
691800520 X Flex Cable A1
691800530 X Flex Cable A2
775421740 High Voltage Unit
510000051 Power Supply Unit
682247530 Power Supply Unit
772219660 Power Relay Board
054112100 20Z Pulley 14
772160580 Y Drive Pulley
379500004 Y Drive Belt
035132220 P Deenergize Brush
054212140 Wiper
054212201 L Roller S
054212211 L Roller L
054212221 L Roller SC
054212231 L Roller LC
095013010 Roller BB13
031009020 Positioning Seal
508000025 Power Supply SW
313068820 Roller B
Inertia 42
LCD GND2020B
FCA2252014
FPC,06710
FPC,67110
PS089B
LEP100F-36
PN5042-04
100TN15-10W
JWA2120-0033
688ZZNRAV2S
Remarks
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-50, FC4200-60
FC32
FP90
FP90
FC4200-60, FC4210-60,FP91
FC4200-50, FP92
FC4200-50, FP90
Non-RoHS Model
RoHS Model
RoHS Model
FP61
FC21
GX10
MP50
FP80
FP80
FP80
FP80
FP80
GX10
MP30
3120
PART LIST
FC4200-UM-251-9370 72
11.2 External Casing
No.
Part No.
1 022550180
2 022550190
3 054215240
4 054215250
5 622190490
6 622195061
622195561
7 022550130
622195540
8 054225030
622195551
9 622195121
622195621
10 622195132
622195632
11 622190250
12 308002001
Description Name
Corner Cover 50L
Corner Cover 50R
Corner Cover -A
Corner Cover -B
Pen Sense Rubber
Operation Tray 4250
Operation Tray 4260
Front Cover 50H
Front Cover 4260
Front Cover A2
Rear Cover 4260
Side Cover 50
Side Cover 60
Interface Cover 50
Interface Cover 60
Plate Nut
Measure ST13-01BP
PART LIST
Remarks
FP80
FP80
FC4200-50, FC4200-60 only
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
1
1
1
1
1
1
1
1
1
1
1
1
Q’ty
1
1
1
1
FC4200-UM-251-9370 73
External Casing
PART LIST
FC4200-UM-251-9370 74
No.
Part No.
1 775421810 X Motor
Description
X Motor
2 691800530 X Flex Cable Section A2 FPC, 06711
Name
691800520 X Flex Cable Section A1 FPC, 06710
3 054220010 Honeycom board A2 Honeycom board
Honeycomb Panel 3260 022552120 Honeycom board
4 771805000 Elect-static Adhesion Panel 92 Elect-static Panel
022552010 Writing Panel
621210100 Writing Panel
5 054112100 X Motor Pulley
6 313068820 Roller B
8 622190130 X Tension Pulley
PV Panel 92x66
PV Panel 4210
20Z Pulley 14
688ZZNRAV2S
7 618122100 X Intermediate Pulley 60 X Intermediate Pulley 60
X Tension Pulley
Pulley S2M-Z30
Belt 120S2M160V
X Belt 4250
9 622190151 Pulley S2M-Z30
10 370801091 X Drive Belt
11 622190401 X Slide Belt
622191401 X Slide Belt
12 035132220 Anti-static Brush
13 054212140 Wiper
14 054212201 Roller S
15 054212211 Roller L
16 054212221 Roller SC
17 054212231 Roller LC
18 308002001 Tape Measure
19 772219500 X Sensor Board Assy
19-1 508000005 X Home Sensor
20 621212000 X Rear Slider Base
21 621212030 Applying Plate
22 621212020 Block
23 054212240 Vertical Tension Plate
24 054212120 Tension Plate
X Belt 4260
P Anti-static Brush Brush
Wiper
Roller S
Roller L
Roller SC
Roller LC
Measure ST13-01BP
4200X Sensor
SW, GP1A52HR
X Rear Slider Base RK
Applying Plate
Block
V Plate
Per-Tension Arm H3
FC4200-50
FC4200-60, FC4210-60
MP50
FP80
FC4210-60
FC4210-60
FC4210-60
FC4210-60
FC4210-60
PART LIST
11.3 Main Frame, X Slide Section, and X Drive Section
Remarks
FP80
FC4200-50, FP92
FC4200-60, FC4210-60, FP91
FC4200-50, FP82
FC4200-60, FC4210-60, 3260
FC4200-50, FP92
FC4200-60
FC4210-60
FP61
1
1
1
1
1
1
1
1
1
2
2
4
4
2
1
1
2
2
2
5
1
1
1
1
1
1
1
Q’ty
1
1
1
FC4200-UM-251-9370 75
Main Frame, X Slide Section, and X Drive Section
PART LIST
FC4200-UM-251-9370 76
X Rear Slide Section for FC4210-60
20
21
22
23
24
15
14
PART LIST
FC4200-UM-251-9370 77
PART LIST
11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
No.
Part No.
1 775421830 Y Motor
Description
2 122527140 Y Flex Cable
3 772160580
4 379500004 Y Drive Belt
5 622190140
6 622190350
7 622190420
8 095013010 Roller
9 621113010
621213000
10 035132220
11 322195213
12 622145202
13 322190500
14
15
622190091 Y Rail
622191091 Y Rail
622195031
622195531
Y Motor
FCA2252014
Name
Y Drive Pulley Assembly
100TN15-10W
P4 Y Tension Pulley
Inertia Pulley Z24
Inertia 42
Roller BB13
BR Tension Plate
Y Tension Plate FC4210-60
Anti-static Brush
Y End Cover F
Y End Cover R
Stopper 8mm
Y Rail FC4200-50
Y Rail FC4200-60
Y Rail Cover FC4200-50
Y Rail Cover FC4200-60
16 622190411 Y Belt
622191411 Y Belt
Y Belt FC4200-50
Y Belt FC4200-60
17 622192130 Mark Sensor Base Braket Mark Sensor Base
621213100 Mark Sensor Base Braket Mark Sensor Base FC4210
18 095004130
095004130
19 095704040
095704040
20 617363321
621214000
21 619003360 Bearing Roller Base
621214051 Bearing Roller Base B
621214060 Bearing Roller Base
22 617363351
617363351
23 619003371
24 619004011
621216000
25 310068320 Bearing Roller
310068320 Bearing Roller
26 617363390
617363390
27 380205381
380205551
621214070
28 622192050 Moving Coil Base
621214010 Moving Coil Base
29 622192040
621214020
30 053203420
31 622192012
021500631
32 622192022
621214100
33 622192060
34 622192071
MC Insulating Collar
MC Insulating Collar
Insulating Sheet B
Insulating Sheet B
LB4YC Assembly
LM6L Assembly
BR Base
BR Base Bracket
BR Base
Pen Encoder Strip
Pen Encoder Strip
Offset Pin Shaft
Carriage Cover
Carriage Cover FC4210-60
683ZZMC3PS2S
683ZZMC3PS2S
Guide Shaft
Guide Shaft
Tension Spring E-538
Tension Spring E-555
Spring Bracket
MC Base 42
MC Base 4210
Pen Arm 42
Pen Arm 4210
Magnet
Cutter Holder A
Cutter Holder
Cutter Holder B
Cutter Pen Stopper
Pen Holder AP
Lock Arm
FC4200-UM-251-9370 78
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60 Only
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FP80
3250
FC21
GX10
Remarks
GX10 5
FC4200-50, FC4200-60, CE10 1
FC4210-60
1
1
1
1
1
1
1
1
Q’ty
1
1
1
1
1
2
1
2
1
4
1
1
2
1
1
1
2
1
2
2
2
2
1
2
2
1
1
2
2
1
2
1
4
1
1
2
1
1
1
1
1
1
1
1
No.
Part No.
35 622192081
36 622192091
37 621113590
621113580
38 772219510
39 772219520
772121530
Description
39-1 500050535 Mark Sensor
500050535 Mark Sensor
40 772219530
772121520
40-1 508000015 Y Home Sensor
41 500050122 Encoder
42 792219701
792121701
43 621213000
44 622192200
45 792219702
46 792219703
47 622190500
48 621212010
49 621212020
Arm Spring 1
Name
Arm Spring 2
Thumb Screw L10
Thumb Screw L14
4200 Relay Board
4200 Mark Sensor Board
4210 Mark Sensor Board
KR1228
KR1228
4200 Pen Board
4210 Pen Board
GP1A53HR
HEDS-9720#P50
FC4200 Pen Block Assy
FC4210 Pen Block Assy
Y Slider Pre-Tension Plate
Y Slider
Pen Holder AP Assy
Pen Station AP Assy
Stopper 8MM
Flexible Cable Guide K
Flexible Cable Guide B
Remarks
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4210-60
PART LIST
Q’ty
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
FC4200-UM-251-9370 79
Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
PART LIST
FC4200-UM-251-9370 80
Y Slide Section for FC4210-60
44
43
8
40
10
PART LIST
Y Drive Section for FC4210-60
47
49
Pen Block Section for FC4210-60
42
48
FC4200-UM-251-9370 81
31
32
37
24
Registration Mark Sensor Section for FC4210-60
17
39
PART LIST
FC4200-UM-251-9370 82
11.5 Electrical Section
No.
Part No.
Description
1 771900580 LCD (New)
2 122527110 Control Panel Cable
3 510000051 Switching Power Supply
Name
GMD2020B Assembly
CA2252-11
PS089B
682247530 Switching Power Supply
772219660 Power Relay Board
LEP100F-36
PN5042-04
4 772219560 Control Panel Relay Board 4200 Control Panel Relay Board
5 508000025 Power Supply SW
6 518000033 Inlet
7 792420100 4200 Main Board
8 500050538 Fan
JWA2120-0033
SUP-B3G-E
4200 Main Board
TUDC24B4-602
9 772219550 FC4200 Control Panel Sheet FC4200 Control Panel Sheet
10 622191293 Chassis 60 (Non-RoHS Model) Chassis 60
622191294 Chassis 60 (RoHS Model) Chassis 60
622190293 Chassis 50 (Non-RoHS Model) Chassis 50
622190294 Chassis 50 (RoHS Model)
11 775421740 High-voltage Unit
Chassis 50
4250 High-voltage Board
12 772219600 4250 Elect-static Panel SW 4250 Elect-static Panel SW
13 692819010 Cable Power Supply to Main Board CA905001
14 692819110 Cable, Switch to LEP100F-36 CA905011
15 692819120 Cable, LEP100F-36 to Power Relay Board CA905012
New LCD
Remarks
Non-RoHS Model
RoHS Model
RoHS Model
FC4200-60/FC4210-60
FC4200-60/FC4210-60
FC4200-50
FC4200-50
FC4200-50
FC4200-50
RoHS Model
RoHS Model
PART LIST
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Q’ty
1
1
1
1
1
FC4200-UM-251-9370 83
Electrical Section
PART LIST
FC4200-UM-251-9370 84
11.6 Accessories, and Others
No.
Part No.
Description
1 957000029 Water Ball-Point Pen
2 972200641 Cutter Blade Holder
3 972100250 Cutter Blade
4 622190911 User’s Manul
621219920 User’s Manul
5 500051720 Power code UL/CSA
500050024 Power code CEE
520100099 Power code SAA
6 621219000 Creasing Tool
7 621219010 Adhesive sheet
8 621219020 Application Sheet
Name
KB540-S1-1
PHP32-CB15N
CB15U-2P
FC4200-UM-152
FC4210-UM-151
AC Power UL 2.5M
520100103 Power code SUS
520000022 Power code BS
YM0306B-0304B 2M
PISEV-H05VV-F-1C
GRCK-B0
520000005 Power code BS with Plug Z-VCTF-OR-BS
SAA Code Set
Creasing Pen
Adhesive sheet
Application Sheet
9 622190810 Packing Box for FC4200-50 Packing Box FC4250
622190800 Packing Box for FC4200-60 Packing Box FC4260
621219900 Packing Box for FC4210-60 Packing Box FC4210
Remarks
FC4200-50, FC4200-60
FC4210-60
115V UL
220V CEE
220V SEV
220/240V BS without plug
220/240V BS with plug
240 AS
FC4210-60
FC4210-60
FC4210-60
11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032)
No.
Part No.
Description
1 772219400 ST0032 Stand Assy
2 622193010 Stand Frame
3 622193020 Sleeve Bracket 32
4 054211141 Right Side Foot
5 054211070 Left Side Foot
6 380000069 Adjustor Foot
7 054211200 Spacer GT
8 054211181 Front Main Bar
9 054211191 Rear Main Bar
10 054211000 Drawer
11 054211010 End Cap
12 391914201 Coin Screw
13 621219010 Right Side Leg
14 621219020 Left Side Leg
Name
ST0032 Stand Assy
Frame 32
Sleeve 32
Right Side Foot
Left Side Foot
Adjustor
Spacer GT
Front Main Bar
Rear Main Bar
Drawer
End Cap
Coin Screw
Right Side Leg
Left Side Leg
Remarks
PART LIST
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Q’ty
1
1
1
3
1
1
2
6
1
1
4
5
1
1
Q’ty
1
1
2
FC4200-UM-251-9370 85
CIRCIT DIAGRAMS
12. CIRCIT DIAGRAMS
12.1 Wiring Diagram
12.1.1 Wiring Diagram for FC4200-50 and FC4200-60 (Non-RoHS model)
WRITING PANEL
FC4200-UM-251-9370 86
F4200-60: F4200-50:
12.1.2 Wiring Diagram for FC4210-60 (Non-RoHS model)
CIRCIT DIAGRAMS
FC4200-UM-251-9370 87
12.1.3 Wiring Diagram for FC4200-50 and FC4200-60 (RoHS model)
CIRCIT DIAGRAMS
WRITING PANEL
FC4200-UM-251-9370 88
F4200-60: F4200-50:
12.1.4 Wiring Diagram for FC4210-60 (RoHS model)
CIRCIT DIAGRAMS
FC4200-UM-251-9370 89
12.2 Main Board
Main Board (1/10)
SNS5 SNS6 SNS3 SNS4
PA+X PA-X PA+Y
TMBLED TOMBO
YMP YMM MCP MCM
XENA XENB YENA YENB PNENA PNENB
YMP YMM MCP MCM
XCOMA XCOMB YCOMA YCOMB PNCOMA PNCOMB SFRZ
LOCALLED OFFSLED KCONT0Z KCONT1Z LCDB[6 0] KEYB[7 0]
A[21 1] D[15 0] ROMCSZ SRAMCSZ KROMCSZ NVRAMCSZ WRHZ WRLZ RDZ RESETZ NV_BUSYZ FR_BUSYZ
XENA XENB YENA YENB
XCOMA XCOMB YCOMA YCOMB
PNCOMA PNCOMB
SRAMCSZ NVRAMCSZ KROMCSZ A[21 1] D[15 0] RDDZ WRLZ CS4Z CS6Z CLK19.66M WAITZ RESET SFREE SRVINTZ LOCALINTZ CINTINZ CINTOUTZ
INT0 INT1
PNENA PNENB LOCALZ
A[21 1] D[15 0]
A[21 1] D[15 0]
RASZ CASHZ CASLZ RDDZ WRLZ
PA+X PA-X
KCONT0Z KCONT1Z KCONT2Z LCDB[6 0]
A[21 1] D[15 0] RDZ WRLZ IOCS1Z RESET YHOME
FC4200-UM-251-9370
A[21 1] D[15 0] RDDZ WRHZ WRLZ RASZ CASHZ CASLZ
CS4Z CS6Z
NV_BUSYZ FR_BUSYZ
PENFB CAMINTZ TOMBO
SNS0 SNS1 SNS2
FAN_ONZ ADRRGZ OFFSLED
RTS0Z DTR0Z
LOCALINTZ CENINTZ
INT1 INT2
RXD0 CTS0Z DSR0Z RXD1
DTR0Z RTS0Z
A[21 1] D[15 0]
CENINTZ KEYB[7 0] KCONTZZ
RXD1 DSR0Z CTS0Z RXD0
C7 104
C6 104
C5 104
C4 104
C3 104
C2 104
C1 104
90
CIRCIT DIAGRAMS
CIRCIT DIAGRAMS
Main Board (2/10)
PNENA PNENB YENA YENB
7
14
3 6 8 11
VCC
GND
1Y 2Y 3Y 4Y
1A 2A 3A 4A
1 4 10 13
C1 C2 C3 C4
2 5 9 12
U2 SN75189A
C16 102
C15 102
C14 102
C13 102
YM+ YM-
1 2
YMP YMM
4 11
4 11
FC4200-UM-251-9370
1 2 3 1 2 3 4
91
1 2 3 4
7
14
GND
VCC
3 6 8 11
1 4 10 13 2 5 9 12
U3 SN75189A
C21 102
C20 102
Main Board (3/10)
17
16 15 14 13 12 11 10 9
G
1B 2B 3B 4B 5B 6B 7B 8B
G
1A 2A 3A 4A 5A 6A 7A 8A
1 2 3 4 5 6 7 8
18
KEYB0 KEYB1 KEYB2 KEYB3 KEYB4 KEYB5 KEYB6 KEYB7
17
16 15 14 13 12 11 10 9
G
1B 2B 3B 4B 5B 6B 7B 8B
G
1A 2A 3A 4A 5A 6A 7A 8A
1 2 3 4 5 6 7 8
18
LCDB0 LCDB1 LCDB2 LCDB3 LCDB4 LCDB5 LCDB6
CIRCIT DIAGRAMS
FC4200-UM-251-9370
1 2 3 1 2 3 1 2 1 2
Q1 2SC4112
R14 47K
Q2 2SD1286-Z
92
1 2 3 4 5 6 7 8 9 10
Main Board (4/10)
CIRCIT DIAGRAMS
A14
A15
A16
A17
A18
A19
A20
A21
A6
A7
A8
A9
A4
A5
A10
A11
A12
A13
A0
A1
A2
A3
RA16 10K*4
RA15 10K*4
RA14 10K*4
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
D10
D11
D8
D9
D12
A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
RDDZ WRHZ WRLZ RASZ CASHZ CASLZ CS4Z CS6Z TXD0 RTS0Z DTR0Z TXD1 SFREE FAN_ONZ ADTRGZ
72
61
96
52
40
31
22
12
3
99
84
83
77
75
70
43
15
106
47 46 45 44 42 41 39 38 37 36 35 34 33 32 30 29 28 27 26 25 24 23
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
21 20 19 18 17 16 14 13 11 10 9 8 7 6 5 4
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
59 59 57 54 49 51 78 48 50 53 55
CS0* CS2*
108 98 100 110 101 60 62 63 64 65
CASH*/CS1* CASL*/CS3*
PA7/BACK* PA8/8REO*
WRH*/LBS*/PA5 WRL*/WR*/RA4
CS4*/PA0/TIOCA0 CS6*/PA2/TIOCB0
PB1/TP1/TIOCB2 PB2/TP2/TIOCA3 TXD1/PB11/TP11 PB3/TP3/TIOCB3
PA10/DPL/TIOCA1 PA11/DPH/TIOCB1
82 81 80 95 94 93 92 91 90 89 88 87 86 85
103 97 66 67 68 69 111 112
1 2
107 103 104 109 102
FC4200-UM-251-9370
R17 1K
C33 104
C35 103
C34 1UF/50V
93
Main Board (5/10)
VSS
VSS
VCC
VSS
VCC
VCC
37
22
42
6
1
21
CIRCIT DIAGRAMS
FC4200-UM-251-9370 94
Main Board (6/10)
R19 39_1W C40 152
C38 153 C39 153
GND
VS
2
6
C41 224
R20 39_1W
C46 152
C44 153 C45 153
C47 224
GND
VS
2
6
R23 10K
R26 10K
4 11
FC4200-UM-251-9370 95
11 4
C55 311
CIRCIT DIAGRAMS
Main Board (7/10)
TP8 TH
TP7 TH
TP6 TH
1 2
CIRCIT DIAGRAMS
SRAMCSZ KROMCSZ
NVRAMCSZ IOCS1Z SRVINTZ LOCALINTZ
XCOMA XCOMB YCOMA YCOMB PNCOMA PNCOMB ADTRGZ WAITZ SFRZ
C59 C
90
79
65
54
40
29
15
4
78
53
28
3
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VDD
VDD
VDD
VDD
35 36 37 38 39 41 42 43 44 56 69 70 73 74 75 76 77 51 52 57 62 63 94 66 67 68
1 5 55 80 81 83 84 99 100 2 45 61 82
SRAMCS* KROMCS*
FDDCS* CENCS* PENCS*
IOCS1* IOCS2* OFFCS*
XDAL* YDAL*
VIEWINT* HISPINT* CINTOUT*
SDADIN SDACLK SDALD
XCOMA XCOMB YCOMA YCOMB
PNCOMA PNCOMB
HISINLED CARLED
HISPLED CHALED2 CHALED1
PENLED13 PENLED24
6 7 8
TSTIN TSTIN2 TSTIN3
HA<2> HA<1> HA<0> A<5> A<4> A<3> A<2> A<1>
31 32 33 23 24 25 26 27
D<11> D<10> D<9> D<8> D<7> D<6> D<5> D<4> D<3> D<2> D<1> D<0>
9 10 11 12 13 14 16 17 18 19 20 21
RD* WR*
47 46
CS4* CS6*
22 34
PENSD SAMP
49 50
XENA XENB YENA YENB PNENA PNENB
93 94 95 96 97 98
LOCALKEY* VIEWKEY* HISPKEY* CHARTKEY*
86 87 88 89
TSNS2* TSNS1* SFREE CINTIN CHARTTIMER
58 59 60 72 85
CPUCLK CLKIN
30 91
A21 A20 A19 A5 A4 A3 A2 A1
D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
RDDZ WRLZ CS4Z CS6Z XENA XENB YENA YENB PNENA PNENB
R35 2K
FC4200-UM-251-9370 96
Main Board (8/10)
DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 DATA0
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7
18 17 16 15 14 13 12 11
B1 B2 B3 B4 B5 B6 B7 B8
A1 A2 A3 A4 A5 A6 A7 A8
2 3 4 5 6 7 8 9
G DIR
19 1
KEYB0 KEYB1 KEYB2 KEYB3 KEYB4 KEYB5 KEYB6 KEYB7
17
24
39
2
VCC
VCC
VCC
43 42 41 40 38 37 36 35
GND
PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7
14 15 16 18 19 20 21 23
PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7
9 10 11 13 8 7 6 5
PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7
D0 D1 D2 D3 D4 D5 D6 D7
32 31 30 29 28 27 26 25
A0 A1
4 3
RD WR CS RESET
44 34 1 33
D0 D1 D2 D3 D4 D5 D6 D7
A2 A3
C62 102
R36 R37
1K 1K
KEYB7 KEYB6 KEYB5 KEYB4 KEYB3 KEYB2 KEYB1 KEYB0
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
CIRCIT DIAGRAMS
FC4200-UM-251-9370 97
RTS0Z DTR0Z CTS0Z DSR0Z
Main Board (9/10)
CIRCIT DIAGRAMS
17
24
19
2
VCC
VCC
VCC
GND
FC4200-UM-251-9370 98
Main Board (10/10)
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
41
40
12
27
VCC
16 19 23 25 29 33 36 39 15 18 21 24 28 31 34 37
VSS
VSS
VSS
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17
7 5 4 3 2 63 62 61 56 55 54 53 50 49 48 47 46 60
CE OE BYTE
8 13 44
U38 GRC2001FP
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
D0 D1 D2 D3 D4 D5 D6 D7
28
14
VCC
GND
11 12 13 15 16 17 18 19
D0 D1 D2 D3 D4 D5 D6 D7
1 26
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
10 9 8 7 6 5 4 3 25 24 21 23 2
CE OE WE
20 22 27
U33 HN58V65
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13
RDZ WRLZ
CIRCIT DIAGRAMS
D8 D9 D10 D11 D12 D13 D14 D15
14
28
VCC
11 12 13 15 16 17 18 19
GND
D0 D1 D2 D3 D4 D5 D6 D7
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
OE WE OE
20 27 22
U30 IDT71256SA
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 SRAMCSZ WRHZ RDZ
D0 D1 D2 D3 D4 D5 D6 D7
14
28
VCC
11 12 13 15 16 17 18 19
GND
D0 D1 D2 D3 D4 D5 D6 D7
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
OE WE OE
20 27 22
U32 IDT71256SA
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
WRLZ RDZ
FC4200-UM-251-9370
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
46
27
37
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
VCC
VSS
VSS
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 NC
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16
CE OE WE BYTE RESET
26 28 11 47 12
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
15 14 13 12 11 10 9 7
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
A B C
1 2 3
G1 G2A G2B
6 4 5
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
46
27
37
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
VCC
VSS
VSS
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 NC
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16
CE OE WE BYTE RESET
26 28 11 47 12
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 16 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
99
12.3 Control Panel Relay Board
CIRCIT DIAGRAMS
FC4200-UM-251-9370 100
12.4 Y Motor Relay Board
CIRCIT DIAGRAMS
FC4200-UM-251-9370 101
12.5 Pen Board
Pen Board for FC4200-50 and FC4200-60
C1 104
CIRCIT DIAGRAMS
C2 104
FC4200-UM-251-9370 102
Pen Board for FC4210-60
R9 4.7K
R8 4.7K
C3 104
C1 104
C6 104
C4 103
R3 100
C5 103
R10 100
9 10
12 13
4 5 1 2
C2 104
CIRCIT DIAGRAMS
FC4200-UM-251-9370 103
12.6 Power Relay Board (RoHS model)
CIRCIT DIAGRAMS
FC4200-UM-251-9370 104
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Table of contents
- 6 1. INTRODUCTION
- 6 1.1 Specifications
- 8 1.2 Options
- 9 1.3 External Dimensions
- 11 2. NAMES OF THE MAIN PARTS
- 11 2.1 Plotter Nomenclature
- 13 2.2 Control Panel
- 15 3. The Tree Structure of Menus
- 16 How to change the displayed language
- 17 4. DAILY MAINTENANCE AND STORAGE
- 18 5. LIST OF TOOLS
- 19 6. REPLACEMENT PROCEDURES
- 19 6.1 Precautions
- 20 6.2 Removing the Y Rail Cover
- 20 6.3 Removing the Front and Rear Y End Covers
- 21 6.4 Removing the Corner Cover
- 21 6.5 Removing the Right Side Cover
- 22 6.6 Removing the Interface Cover
- 22 6.7 Removing the Rear Cover
- 23 6.8 Removing the Operation Panel
- 23 6.9 Removing the Operation Tray
- 24 6.10 Changing Pen Blocks
- 26 6.11 Adjusting the Pen Block Height
- 27 6.12 Adjusting the X Belt Tension
- 28 6.13 Adjusting Y Belt Tension
- 29 6.14 Adjusting the X and Y Motor Synchro Belt Tension
- 30 6.15 Setting the Origin Position (FC4200-50)
- 31 6.16 Setting the Origin Position (FC4200-60)
- 32 6.17 Setting the Origin Position (FC4210-60)
- 33 6.18 About the Position of the Register Sensor Height
- 34 6.19 Measure Seal Pasting Position (FC4200-50)
- 35 6.20 Measure Seal Pasting Position (FC4200-60)
- 36 6.21 Measure Seal Pasting Position (FC4210-60)
- 37 6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only)
- 38 6.23 Replacing the Main Board
- 39 7. ELECTRICAL SECTION
- 39 7.1 List of DIP Switches
- 40 7.2 Writing to Flash Memory
- 42 7.3 Clearing Non-Volatile RAM
- 43 7.4 Setting Suffix
- 44 7.5 Adjusting the Mark Sensor Level
- 45 7.6 Adjusting the Pen Pressure
- 46 7.7 Adjusting Pen Exchange (FC4200-50 / 60 only)
- 47 7.8 Adjusting the Home Position
- 48 7.9 Adjusting the Distance Accuracy
- 50 7.10 Adjusting the Mark Sensor Mechanical Position
- 51 7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only)
- 52 7.12 Adjusting the Gain
- 53 7.13 Recording Adjustment Data
- 54 7.14 List of Readjustment Items
- 55 7.15 Location of Parts on the Main Board
- 56 7.16 Setting the Power Unit’s Supply Voltage (PS089B)
- 57 8. TEST MODES
- 57 8.1 Printing a List of the Currently Selected Conditions
- 58 8.2 Running the SELF TEST
- 59 8.3 Using the Character Dump Mode
- 60 9. TROUBLE SHOOTING
- 60 9.1 The Plotter Doesn’t Operate After Being Turned On
- 61 9.2 The Cut Results Are Unsatisfactory
- 63 9.3 The Coordinate Axes Cannot Be Correctly Aligned
- 64 9.4 General Error Messages
- 65 9.5 Error Messages in GP-GL Command Mode
- 66 9.6 Error Messages in HP-GL Command Mode
- 67 10. SPECIFYING THE PEN CONDITIONS
- 67 10.1 The Cutter Pen’s Conditions
- 69 10.2 Selecting a Set of Cutting Conditions
- 70 10.3 Specifying the Cutting Conditions
- 75 10.4 Running a Cutting Test
- 77 11. PART LIST
- 77 11.1 Recommended List of Parts
- 78 11.2 External Casing
- 80 11.3 Main Frame, X Slide Section, and X Drive Section
- 83 11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
- 88 11.5 Electrical Section
- 90 11.6 Accessories, and Others
- 90 11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032)
- 91 12. CIRCIT DIAGRAMS
- 91 12.1 Wiring Diagram
- 95 12.2 Main Board
- 105 12.3 Control Panel Relay Board
- 106 12.4 Y Motor Relay Board
- 107 12.5 Pen Board
- 109 12.6 Power Relay Board (RoHS model)