CUTTING PLOTTER

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CUTTING PLOTTER

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MANUAL NO. FC4200-UM-251

SERVICE MANUAL

FC4200-UM-251-08-9370

CONTENTS

HISTORY OF REVISIONS

6

7

8

4

5

2

3

NO. Date issued

1

Description of revision

01/10/23 First Printing

05/01/20 FC4210-60 information added.

05/03/22 The parts number for the writing panel of the FC4200-50 is corrected.

05/07/11 Procedure to change the displayed language added.

06/01/17 Procedure into the mark sensor-adjusting mode is corrected.

06/11/30 Correcponded to the RoHS directive.

07/02/28 The parts number for the main board was corrected.

08/02/26 Parts number for the LCD assembly was corrected.

Page

1 to 87

1 to 101

75

11

39

51,72,86,87,104

72

72,83

Edition

01

02

03

04

05

06

07

08

FC4200-UM-251-9370 ii

CONTENTS

CONTENTS

1. INTRODUCTION ........................................................................................................................... 1

1.1 Specifications ........................................................................................................................................1

1.2 Options ..................................................................................................................................................3

1.3 External Dimensions .............................................................................................................................4

2. NAMES OF THE MAIN PARTS ..................................................................................................... 6

2.1 Plotter Nomenclature .............................................................................................................................6

2.2 Control Panel .........................................................................................................................................8

3. The Tree Structure of Menus ....................................................................................................... 10

How to change the displayed language .................................................................................................... 11

4. DAILY MAINTENANCE AND STORAGE .................................................................................... 12

5. LIST OF TOOLS .......................................................................................................................... 13

6. REPLACEMENT PROCEDURES ............................................................................................... 14

6.1 Precautions .........................................................................................................................................14

6.2 Removing the Y Rail Cover .................................................................................................................15

6.3 Removing the Front and Rear Y End Covers ......................................................................................15

6.4 Removing the Corner Cover ................................................................................................................16

6.5 Removing the Right Side Cover ..........................................................................................................16

6.6 Removing the Interface Cover .............................................................................................................17

6.7 Removing the Rear Cover ...................................................................................................................17

6.8 Removing the Operation Panel ...........................................................................................................18

6.9 Removing the Operation Tray .............................................................................................................18

6.10 Changing Pen Blocks ........................................................................................................................19

6.11 Adjusting the Pen Block Height .........................................................................................................21

6.12 Adjusting the X Belt Tension ..............................................................................................................22

6.13 Adjusting Y Belt Tension ....................................................................................................................23

6.14 Adjusting the X and Y Motor Synchro Belt Tension ...........................................................................24

6.15 Setting the Origin Position (FC4200-50) ...........................................................................................25

6.16 Setting the Origin Position (FC4200-60) ...........................................................................................26

6.17 Setting the Origin Position (FC4210-60) ...........................................................................................27

6.18 About the Position of the Register Sensor Height .............................................................................28

6.19 Measure Seal Pasting Position (FC4200-50) ....................................................................................29

6.20 Measure Seal Pasting Position (FC4200-60) ....................................................................................30

6.21 Measure Seal Pasting Position (FC4210-60) ....................................................................................31

6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only) ............................................................32

6.23 Replacing the Main Board .................................................................................................................33

FC4200-UM-251-9370 iii

CONTENTS

7. ELECTRICAL SECTION ............................................................................................................. 34

7.1 List of DIP Switches ............................................................................................................................34

7.2 Writing to Flash Memory .....................................................................................................................35

7.3 Clearing Non-Volatile RAM ..................................................................................................................37

7.4 Setting Suffix .......................................................................................................................................38

7.5 Adjusting the Mark Sensor Level .........................................................................................................39

7.6 Adjusting the Pen Pressure .................................................................................................................40

7.7 Adjusting Pen Exchange (FC4200-50 / 60 only) .................................................................................41

7.8 Adjusting the Home Position ...............................................................................................................42

7.9 Adjusting the Distance Accuracy .........................................................................................................43

7.10 Adjusting the Mark Sensor Mechanical Position ...............................................................................45

7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only) ...........................................................46

7.12 Adjusting the Gain .............................................................................................................................47

7.13 Recording Adjustment Data ...............................................................................................................48

7.14 List of Readjustment Items ................................................................................................................49

7.15 Location of Parts on the Main Board .................................................................................................50

7.16 Setting the Power Unit’s Supply Voltage (PS089B) ..........................................................................51

8. TEST MODES ............................................................................................................................. 52

8.1 Printing a List of the Currently Selected Conditions ............................................................................52

8.2 Running the SELF TEST .....................................................................................................................53

8.3 Using the Character Dump Mode ........................................................................................................54

9. TROUBLE SHOOTING ............................................................................................................... 55

9.1 The Plotter Doesn’t Operate After Being Turned On ...........................................................................55

9.2 The Cut Results Are Unsatisfactory ....................................................................................................56

9.3 The Coordinate Axes Cannot Be Correctly Aligned .............................................................................58

9.4 General Error Messages .....................................................................................................................59

9.5 Error Messages in GP-GL Command Mode .......................................................................................60

9.6 Error Messages in HP-GL Command Mode ........................................................................................61

10. SPECIFYING THE PEN CONDITIONS ..................................................................................... 62

10.1 The Cutter Pen’s Conditions .............................................................................................................62

10.2 Selecting a Set of Cutting Conditions ................................................................................................64

10.3 Specifying the Cutting Conditions .....................................................................................................65

10.4 Running a Cutting Test ......................................................................................................................70

11. PART LIST ................................................................................................................................. 72

11.1 Recommended List of Parts ..............................................................................................................72

11.2 External Casing .................................................................................................................................73

11.3 Main Frame, X Slide Section, and X Drive Section ...........................................................................75

11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section .......................................................78

11.5 Electrical Section ...............................................................................................................................83

11.6 Accessories, and Others ....................................................................................................................85

11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032) ...................................................................85

FC4200-UM-251-9370 iv

CONTENTS

12. CIRCIT DIAGRAMS .................................................................................................................. 86

12.1 Wiring Diagram ..................................................................................................................................86

12.2 Main Board ........................................................................................................................................90

12.3 Control Panel Relay Board ..............................................................................................................100

12.4 Y Motor Relay Board .......................................................................................................................101

12.5 Pen Board .......................................................................................................................................102

12.6 Power Relay Board (RoHS model) ..................................................................................................104

FC4200-UM-251-9370 v

INTRODUCTION

1. INTRODUCTION

This plotter incorporates a digital servo drive to perform cutting and plotting operations at high speed and high precision.

Besides being used to cut marking film and other media, this plotter can also be used as a pen plotter.

1.1 Specifications

Specifications for the FC4200-50 and the FC4200-60

*

3

*

4

*

1

*

2

*

5

*

6

CPU

Configuration

Drive system

Max. cutting area

Compatible media width

Max. cutting speed

Specifiable cutting speeds

Cutting force

Min. character size

Mechanical step size

Programmable step size

Repeatability precision* 2

Distance precision*

2

Perpendicular precision

Registration mark reading precision*

Max. no. of pens

Compatible blade type

Compatible pen types

Compatible cutting media

Interfaces

Buffer capacity

Resident command sets

LCD display

Rated power

Power consumption

Operating environment

External dimensions (WxDxH)

Weight (without stand)

3

FC4200-50

32-bit CPU

Flatbed cutting plotter

Fully-digital servo drive

590 × 430 mm

500 mm

65 cm/s

910 × 610 mm

666 mm

FC4200-60

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s

10 to 600 gf about 5 mm for alphanumerics (varies with the medium and font used)

0.005 mm

GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm* 1

0.1 mm or less

[Travelling distance × ±0.2% or less] or ±0.1 mm, whichever is larger

0.4/610 mm or less 0.3/430 mm or les within 0.3 mm

2 pens can be concurrently mounted

Supersteel, ceramic, and sapphire blades

Water- and oil-based ballpoint pens

Marking film (polyvinyl, fluorescent, reflective)

Paper of 0.5-mm thickness or less (pattern paper, oilboard)*

4

Compressed polystyrene sheets of 0.8-mm thickness or less*

5

Sandblasting rubber of 1.5-mm thickness or less* 5

High-luminance reflective film* 6

RS-232-C serial and Centronics-compatible parallel interfaces (automatic selection)

2 Mbytes

GP-GL and HP-GL™ (selected at the control panel)

20 characters x 2 lines

100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)

120 VA or less

10 to 35°C, 35 to 75% R.H. (non-condensing) approx. 857 x 780 x 200 mm approx. 19 kg

HP-GL is a registered trademark of Hewlett-Packard Company.

approx. 1172 x 964 x 200 mm approx. 26 kg

The figure varies with the type of Graphtec-designated medium used and the currently selected cutting conditions.

Based on the precision when using the pen provided and high-grade paper to read this plotter’s resident pattern.

For use with the CB15U or CB15U-K30 cutter blade.

For use with the CB15U-K30 cutter blade.

For use with the CB15UA cutter blade.

FC4200-UM-251-9370 1

INTRODUCTION

Specifications for the FC4210-60

CPU

Configuration

Drive system

Max. cutting area

Compatible media width

Max. cutting speed

Specifiable cutting speeds

Cutting force

Minmum character size

FC4210-60

32-bit CPU

Flatbed cutting plotter

Fully-digital servo drive

860 × 600 mm

666 mm

65 cm/s

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s

0.098 to 5.88 N (10 to 600 gf) about 5 mm for alphanumeric characters (varies depending on the medium

*

* 2

* 3

* 4

Mechanical resolution

Programmable resolution

Repeatability precision*

Distance precision*

1

2

Perpendicular precision

Maximum number of tools

Compatible blade type

Compatible pen types

Usatible cutting media

Weight (without stand)

2

Registration mark reading precision*

Interfaces

Buffer capacity

Resident command sets

LCD display

Rated power-supply voltage

Power consumption

Operating environment

External dimensions (WxDxH)

3 and fonts used)

0.005 mm

GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm* 1

0.1 mm or less

Travelling distance × ±0.2% or less or ±0.1 mm, whichever is larger

0.4/610 mm or less within 0.2 mm

2

Supersteel blade

Creasing/scoring tool, water- and oil-based ballpoint pens

Marking film (polyvinyl, fluorescent, reflective)

Cardboard of a thickness of 0.5 mm or less

Paper of 0.5mm thickness or less (pattern paper, oilboard)*

4

F, G grade microflute

Clear sheet for packaging

RS-232-C serial and Centronics (automatic selected)

2 MB

GP-GL and HP-GL™ (selected at the control panel)

20 characters x 2 lines

100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)

120 VA or less

10 to 35°C, 35 to 75% R.H. (no condensation allowed) approx. 1172 x 964 x 200 mm approx. 27 kg

HP-GL is a registered trademark of Hewlett-Packard Company.

Depends on Graphtec-designated medium used and the currently selected cutting conditions.

As determined by reading the plotter using the pen (included with the plotter) and high-grade paper.

For use with the CB15U or CB15U-K30 cutter blade.

FC4200-UM-251-9370 2

1.2 Options

Name

Stand

Part no.

ST0032

INTRODUCTION

Description

Dedicated stand for the FC4200-60 and FC4210-60

FC4200-UM-251-9370 3

1.3 External Dimensions

The FC4200-50 Model

INTRODUCTION

Unit: mm

Dimensional precision error: ±5 mm

857

FC4200-UM-251-9370 4

The FC4200-60 and FC4210-60 Model (Excluding the Optional Stand)

INTRODUCTION

Unit: mm

Dimensional precision error: ±5 mm

1172

FC4200-UM-251-9370 5

NAMES OF THE MAIN PARTS

2. NAMES OF THE MAIN PARTS

2.1 Plotter Nomenclature

FC4200-50 / FC4200-60

(1) Pen carriage

(2) Pen holder

(3) Pen station

(4) Y bar

: Drives the cutter/pen to the left/right.

: Holds the cutter/pen and drives it up/down.

: Holds a pen for plotting.

: Holds the pen carriage; moves left/right.

(5) Writing panel

(6) Control panel

: Cutting/plotting is performed here.

: Used to set and use the plotter’s various functions.

(7) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics- connector

(8) RS-232C serial interface connector

(9) AC line inlet

compatible parallel interface.

: Used to connect the plotter to a computer by cable via the RS-232C

serial interface.

: Connect one end of the power cord here and the other end to an

(10) Power switch electri cal socket.

: Controls the on/off status of the power supply to the plotter.

(11) CHART HOLD key (–50 only) : Used to hold the medium.

(5)

(9)

(10)

(7)

(8)

(1)

(2)

(3)

(6) (11)

(4)

Pen holder 1

Pen holder 2

Pen station

FC4200-UM-251-9370 6

NAMES OF THE MAIN PARTS

FC4210-60

(1) Pen carriage

(2) Pen holder

(3) Y bar

(4) Writing panel

(5) Control panel : Used to set and use the plotter’s various functions.

(6) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics- connector

(7) RS-232C serial interface connector

(8) AC line inlet

(9) Power switch

: Drives the cutter/pen to the left/right.

: Holds the cutter/pen and drives it up/down.

: Holds the pen carriage; moves left/right.

: Cutting/plotting is performed here.

compatible parallel interface.

: Used to connect the plotter to a computer by cable via the RS-232C

serial interface.

: Connect one end of the power cord here and the other end to an electri cal socket.

: Controls the on/off status of the power supply to the plotter.

(4)

(6)

(7)

(8)

(9)

(1)

(2)

(5)

(3)

FC4200-UM-251-9370 7

Pen holder 1 Pen holder 2

2.2 Control Panel

F1

FORCE

F2

SPEED

POWER

PROMPT

OFFSET

F3

QUALITY

F4

NAMES OF THE MAIN PARTS

Indicator Lamps

POWER

PROMPT

The POWER lamp remains lit (green) while the plotter is on.

The PROMPT lamp lights (red) when the plotter receives data that will cause the pen carriage to move outside the effective cutting area.

Function Keys

The four function keys F1 through F4 are used to select a menu or to select a function on a displayed menu.

F1

Online status, or to change the cutting FORCE setting after the CONDITIONS key has been pressed.

F2

Online status, or to change the cutting SPEED setting after the CONDITIONS key has been pressed.

F3

Online status, or to change the cutter OFFSET setting after the CONDITIONS key has been pressed.

F4

Online status, or to change the cutting QUALITY setting after the CONDITIONS key has been pressed.

POSITION Keys

FC4200-UM-251-9370

These POSITION keys function differently according to the plotter’s operating status. They are used to change a setting on a displayed menu during

Menu mode, but are used to move the pen carriage at all other times.

When a key is first initially pressed, the pen carriage moves slowly. When you continue to hold down the key, the pen carriage starts moving more quickly.

8

NAMES OF THE MAIN PARTS

Menu Keys

PAUSE key: Press this key to enter Menu mode and light its green lamp. Press it again to cancel Menu mode and turn off the lamp. Press this key when you wish to proceed to set a function. If the plotter receives data after this key is pressed, it will temporarily store the data in its data buffer.

Pause status, you can reset the plotter by concurrently pressing the ENTER and ORIGIN keys.

the automatic detection of registration marks is enabled, press this key to initiate automatic detection.

COPY key: Used to repeat the cutting operation defined by the data in the plotter’s buffer.

NEXT PAGE key: Press this key during Menu mode to proceed to the next menu page.

CANCEL/VIEW key: During a cutting operation, press this key to immediately stop cutting.

While the Ready message is being shown on the plotter’s display panel, press this key to move the pen outside of the maximum cutting/plotting area. To return the pen to its original position, press this key again.

FC4200-UM-251-9370 9

3. The Tree Structure of Menus

In Menu mode for FC4200-50 and FC4200-60

Page Main Menu

PAUSE

NEXT PAGE

MARK

CLEAR

PEN U/D

SELECT PEN

INTERFACE

F1

NEXT PAGE

FILM

FUNCTION

F2

F3

THE TREE STRUCTURE OF MENUS

Submenu

STEP SIZE

(GP-GL mode only)

RS-232C

COMMAND

ORIGIN POINT

(HP-GL mode only)

AREA

ROTATE

THICK

MIRROR

SORT

NEXT PAGE

PEN WIDTH

OPTION1

F4

F2

OPTION2

F4

FC4200-UM-251-9370 10

UP SPEED

OFST FCE

OFST ANG

STP PASS

L UNIT

DIST ADJ

TEST

THE TREE STRUCTURE OF MENUS

In Menu mode for FC4210-60

Page Main Menu Submenu

PAUSE

NEXT PAGE

MARK

F1

MODE

TYPE�

SIZE�

EXPAND�

Only when the MARK mode is ON

F4

DIST ADJ.

ADJ.SENS

OFFSET

SENS OPT.

F4

SPEED

LEVEL

CUT MARK

T3 SENS STEP

CLEAR

PEN U/D

SELECT PEN

F4

PEN NO.

PERF.

NEXT PAGE

INTERFACE

FILM

FUNCTION

F1

F2

F3

STEP SIZE

(GP-GL mode only)

RS-232C

COMMAND

ORIGIN POINT

(HP-GL mode only)

AREA

ROTATE

THICK

MIRROR

SORT

PEN WIDTH

F4

NEXT PAGE

OPTION1

OPTION2

F2

F4

UP SPEED

OFST FCE

OFST ANG

STP PASS

L UNIT

DIST ADJ

TEST

How to change the displayed language

The menus of this plotter are displayed in English (Alphabet) by the factory setting.

If necessary, change the English display to Japanese (Kata-kana) display using the following procedure:

Turn the power on while pressing the F1 key : Display in Japanese (Kata-kana)

Turn the power on while pressing the F3 key : Display in English (Alphabet)

FC4200-UM-251-9370 11

DAILY MAINTENANCE AND STORAGE

4. DAILY MAINTENANCE AND STORAGE

Daily Maintenance

During the course of daily plotter operation, be sure to observe the following precautions.

Never lubricate the mechanisms of the plotter.

If the plotter’s casing becomes dirty, wipe the soiled areas using a dry cloth or a cloth that has been moistened in a neutral detergent diluted with water.

Never use thinner, benzine, alcohol, or similar solvents; they will damage the casing’s finish.

If the writing panel becomes dirty, wipe it using a dry cloth. In case of stubborn stains, use a cloth that has been moistened in a neutral detergent diluted with water.

Never use benzine, thinner, alcohol, or similar solvents to clean the panel.

Storing Your Plotter

To store the plotter when it is not being used, be sure to observe the following points:

Remove the cutter and/or plotter pen attached to the pen holder and cover its tip with the protective cap provided.

To protect the plotter from dust and dirt, cover it with a cloth.

Avoid storing the plotter in places subject to direct sunlight or high temperatures.

FC4200-UM-251-9370 12

5. LIST OF TOOLS

• Colex gauges (20g, 50g, 100g, 200g, 500g)

• Push-pull gauges (1kg, 2kg, 10kg)

• Ceramic Pen

• Cutter Pen Plunger

• Steal Scale (Up to 30mm)

• Personal Computer

• Centronics Interface Cable

• Gain Adjustment program

LIST OF TOOLS

FC4200-UM-251-9370 13

REPLACEMENT PROCEDURES

6. REPLACEMENT PROCEDURES

6.1 Precautions

6.1.1 Safety Confirmation

To prevent the plotter from malfunctioning and to ensure the safety of operators, please follow the instructions below:

• Before turning on the power for the plotter, take care that your hands, hair, or clothing are not caught up in the pen carriage or sliding mechanism.

• Before performing any work, turn off the power switch and unplug the power cord to ensure electrical safety.

6.1.2 Confirmation Before and After Operations

Before and after any operation, perform the following steps:

• Mark the part attachment positions with a pencil to ensure that parts can be restored to their proper positions.

• Confirm the order of parts assembly.

• Perform condition printing and self and cutting tests to check the plotter status before performing any operation. Confirm whether the plotter settings have changed and whether the plotter has trouble moving smoothly.

FC4200-UM-251-9370 14

REPLACEMENT PROCEDURES

6.2 Removing the Y Rail Cover

Remove the M3L6 binding head screws securing the Y Rail Cover at five locations (two locations on the pen block side and three locations on the opposite side), in addition to the Rail Cover.

To replace the Rail Cover, reverse the above procedure.

M3L6 binding head screws

M3L6 binding head screws

6.3 Removing the Front and Rear Y End Covers

Unfasten the M3L8 binding head screws securing the Front and Rear Y End Covers at four locations each, and then remove the Front and Rear Y End Covers.

To replace the Front and Rear Y End Covers, reverse the above procedure.

M3L8 binding head screws

FC4200-UM-251-9370 15

REPLACEMENT PROCEDURES

6.4 Removing the Corner Cover

Remove the two screws securing the Corner Cover 50L (left side) and Corner Cover 50R (right side) at the corners on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by the Corner Cover 50L and Corner Cover 50R.

Remove the M4L8 binding head screws securing the Corner Cover A (on right back side) and Corner

Cover B (on left back side) on the main unit’s rear side, followed by Corner Covers A and B.

To replace the Corner Cover, reverse the above procedure.

M3L10 tapping screw Corner Cover 50L

Corner Cover B

M4L8 binding head screw M4L8 binding head screw

6.5 Removing the Right Side Cover

Remove the four M4L8 binding head screws securing Panel R, and then Panel R.

Remove Corner Cover A (on the right back side) and Corner Cover 50R.

Remove the seven screws securing the Side Cover (three screws at the top and four TP screws at the bottom), followed by the Side Cover.

To replace the Right Side Cover, reverse the above procedure.

M4L6 binding head screw

FC4200-UM-251-9370 16

REPLACEMENT PROCEDURES

6.6 Removing the Interface Cover

Remove the four M4L6 binding head screws securing Panel L, followed by Panel L.

Remove Corner Cover A (on the right back side) and Corner Covers 50R and 50L.

Remove the five screws securing the Interface Cover (three screws at the top and two TP screws at the bottom), followed by the Interface Cover.

To replace the Interface Cover, reverse the above procedure.

M4L6 binding head screw

6.7 Removing the Rear Cover

Remove Corner Cover A (on the right back side) and Corner Cover B (on the left back side).

Remove the seven screws securing the Rear Cover (2 x 2 screws on the corner cover side and three TP screws at the bottom), followed by the Rear Cover.

To replace the Rear Cover, reverse the above procedure.

M4L5 binding head screw

FC4200-UM-251-9370 17

REPLACEMENT PROCEDURES

6.8 Removing the Operation Panel

Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side

(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.

Remove the four M3L6 binding head screws securing the Operation Panel, followed by the Operation

Panel.

To replace the Operation Panel, reverse the above procedure.

M3L6 binding head screw

6.9 Removing the Operation Tray

Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side

(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.

Remove the seven screws securing the Operation Tray (2 x 2 screws on the corner cover side and three

TP screws at the bottom), followed by the Operation Tray.

To replace the Operation Tray, reverse the above procedure.

FC4200-UM-251-9370

M4L15 binding head screw

18

REPLACEMENT PROCEDURES

6.10 Changing Pen Blocks

Remove the Y Rail Cover.

Unfasten the two screws securing the Carriage Cover, and then remove the Carriage Cover.

FC4200-50 / FC4200-60

FC4210-60

Unfasten the screws

FC4200-UM-251-9370

Unfasten the screws

19

REPLACEMENT PROCEDURES

Remove the flexible cable from the connector.

Remove the two M4L8 binding head screws securing the Pen Block, followed by the Pen Block.

To attach a Pen Block, reverse the above procedure after adjusting the Pen Block fitting height.

The Pen Block height must be adjusted to within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the Pen Block.

FC4200-50 / FC4200-60

Remove the flexible cable from the connector

M4L8 binding head screw

FC4210-60

Remove the flexible cables from the connectors

M4L8 binding head screw

FC4200-UM-251-9370 20

REPLACEMENT PROCEDURES

6.11 Adjusting the Pen Block Height

The Pen Block height needs be adjusted when attaching a Pen Block.

Position the Pen Block within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the

Pen Block.

FC4200-UM-251-9370 21

REPLACEMENT PROCEDURES

6.12 Adjusting the X Belt Tension

Move the Y Rail toward the home side stopper (left side of the main unit).

Press the belt downward at the middle part of the X Rail (where a screw hole is opened), and at the position where the belt is in contact with the X Rail, adjust the X belt tension to the following values:

FC4200-50: 500 ± 25 gf

FC4200-60 / FC4210-60: 300 ± 25 gf

Apply suitable quantity of the silicon grease to the X belt when you replace to new one.

FC4200-UM-251-9370 22

REPLACEMENT PROCEDURES

6.13 Adjusting Y Belt Tension

Move the Y Slider toward the upper stopper.

Press the rail-side belt at the middle part of the Y Rail, and at the position where the belt is in contact with the Y Rail, adjust the Y belt tension to the following values:

FC4200-50: 600 ± 20 gf

FC4200-60 / FC4210-60: 450 ± 20 gf

Apply suitable quantity of the silicon grease to the Y belt when you replace to new one.

FC4200-UM-251-9370 23

REPLACEMENT PROCEDURES

6.14 Adjusting the X and Y Motor Synchro Belt Tension

For both X and Y motors of the FC4200-50 / 60 and FC4210-60, adjust the synchro belt tension to 2.0 ± 0.2 kgf.

X motor

Y motor

FC4200-UM-251-9370 24

REPLACEMENT PROCEDURES

6.15 Setting the Origin Position (FC4200-50)

Adjust the drawing origin to a position (7.5 mm, 24 mm) from the printing lines of the electrostatic adhesion panel.

To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”

FC4200-UM-251-9370 25

REPLACEMENT PROCEDURES

6.16 Setting the Origin Position (FC4200-60)

Adjust the drawing origin to a position (87 mm, 20 mm) from the left edge of the XR rail.

To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”

FC4200-UM-251-9370 26

REPLACEMENT PROCEDURES

6.17 Setting the Origin Position (FC4210-60)

Adjust the drawing origin to a position (13 mm, 20 mm) from the bottom left edge of the writing panel.

To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”

FC4200-UM-251-9370 27

REPLACEMENT PROCEDURES

6.18 About the Position of the Register Sensor Height

Adjust the sensor height from the sensor edge to the writing panel to 5 mm.

FC4200-UM-251-9370 28

REPLACEMENT PROCEDURES

6.19 Measure Seal Pasting Position (FC4200-50)

Cut the measure to the length shown below and paste the cut measure into place.

Termination 595 mm

Termination 435 mm

Pasting

X: Paste the measure at the position at which the 0 on the measure is set 7.5 mm from the honeycomb edge along the X-axis, and the measure is vertically aligned with the honeycomb edge.

Y: Paste the measure at the position at which the 0 on the measure is 24 mm from the honeycomb edge vertically, and distance along the X axis is 10 mm from the edge of Panel L.

FC4200-UM-251-9370 29

6.20 Measure Seal Pasting Position (FC4200-60)

Cut the measure to the length shown below, then paste it into place.

REPLACEMENT PROCEDURES

Termination 915 mm

Termination 615 mm

Pasting

X: Paste the measure at the position at which the 0 on the measure is 5 mm from the left edge of the X Rail along the X-axis, and the measure is vertically aligned with the honeycomb edge.

Y: Paste the measure at the position at which the 0 on the measure is 20 mm from the honeycomb edge vertically, and the distance along the X-axis is 10 mm from the edge of Panel L.

FC4200-UM-251-9370 30

6.21 Measure Seal Pasting Position (FC4210-60)

Cut the measure to the length shown below, then paste it into place.

REPLACEMENT PROCEDURES

Termination 900 mm

Termination 620 mm

Pasting

X: Paste the measure at the position at which the 0 on the measure is 13 mm from the left edge of the honeycomb edge the X-axis, and the measure is vertically aligned with the honeycomb edge.

Y: Paste the measure at the position at which the 0 on the measure is 30 mm from the honeycomb edge vertically, and the distance along the X-axis is 5 mm from the edge of Panel L.

FC4200-UM-251-9370 31

REPLACEMENT PROCEDURES

6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only)

Paste (1) Pen Sense Rubber at the position shown below.

The pasting position is accepted if the pen is within the hatched section of the rubber.

2

(2.5

3

FC4200-UM-251-9370 32

6.23 Replacing the Main Board

Open the main control box.

REPLACEMENT PROCEDURES

Main Board

Disconnect all cables from the main board.

Remove the all screws securing the main board.

To replace the main board, reverse the above procedure.

Execute the adjustment item of chapter 7-14.

FC4200-UM-251-9370 33

ELECTRICAL SECTION

7. ELECTRICAL SECTION

7.1 List of DIP Switches

1. Normal mode (factory settings)

1 2 3 4 5 6 7 8

FC4200-60 / FC4210-60

ON

OFF

2. Adjustment mode

1 2 3 4 5 6 7 8

ON

OFF

FC4200-60 / FC4210-60

1 2 3 4 5 6 7 8

FC4200-50

ON

OFF

1 2 3 4 5 6 7 8

FC4200-50

ON

OFF

3. NOVRAM clear

1 2 3 4 5 6 7 8

FC4200-60 / FC4210-60

ON

OFF

1 2 3 4 5 6 7 8

FC4200-50

ON

OFF

4. Emergency gain adjustment mode

If gain adjustment resulted in registering an inappropriate value, setting off a position alarm, use this mode to rewrite the gain value.

ON

OFF

1 2 3 4 5 6 7 8

FC4200-UM-251-9370 34

ELECTRICAL SECTION

7.2 Writing to Flash Memory

To update the system frmware you need to have the following files. In addition, you need to use a computer.

Firmware :FC4200-50 / 60 or FC4210

SEND.EXE :Utillity to transfer files using Windows

SENDB.EXE :Utillity to transfer files using DOS

1. Check that the power supply (J14) and control panel unit (J10) are connected to the main board.

Connect a personal computer to the Centronics terminal (J18).

Caution:

If you are writing to a new board for the first time, remove the motor and flex cable connectors before performing the write.

2. Set the DIP switch to “Normal mode” or “Adjustment mode.”

3. Hold down both the “Right” and “Left” POSITION keys while turning on the power. When you hear a short buzzer tone, release the keys. The LCD should display the following:

F1

F2

FORCE

INPUT PASSWORD

SPEED

OFFSET

QUALITY

F3

F4

4. Press the POSITION keys in the sequence “Up”, “Down”, “Right” and “Left”. A buzzer will sound, and the

LCD will display the following:

F1

F2

FORCE OFFSET

SELECT SEND MODE

GET-ACK ACK-GET

SPEED QUALITY

F3

F4

Press [F2] or [F4] depending on the type of computer you are using. (Normally, press [F2].)

The display changes to display the following:

F1

F2

FORCE OFFSET

PLEASE SEND PROGRAM!

PLOTTER (GET-ACK)

SPEED QUALITY

F3

F4

FC4200-UM-251-9370 35

ELECTRICAL SECTION

5. Transfer firmware data from the personal computer.

Send frmware to the plotter from the computer.

Drag and drop the frmware file onto the SEND.EXE icon when using Windows.

For DOS mode, use SENDB.EXE as shown below.

(For example: Firmware file name is "v2.40")

>SENDB v.2.40

The display changes to display the following:

F1

F2

FORCE

PROGRAM RECEIVING

** KB COMPLETE

SPEED

OFFSET

QUALITY

F3

F4

Number of bytes transferred

As the firmware data is successfully transferred, the number of transferred bytes shown on the LCD increases. When the transfer finishes, the display automatically changes to “FLASH MEMORY CLEAR” and “FLASH MEMORY WRITE,” and the system begins writing to flash memory.

Note:

If you are writing to a new board, the system will automatically perform a NOVRAM clear operation following the write.

6. Switch off power when you’re done.

FC4200-UM-251-9370 36

ELECTRICAL SECTION

7.3 Clearing Non-Volatile RAM

Caution:

Always perform the operation described here when using a new board for the first time. Note that this operation deletes all previously set settings.

A NOVRAM clear is executed automatically after you write firmware to a new board. To execute a separate NOVRAM (that is, not as part of this operation), follow the procedure given below.

Check that the operation unit (J14) and power supply (J10) are connected to the main board. Set the DIP switch as shown below and switch on power.

1 2 3 4 5 6 7 8

FC4200-60 / FC4210-60

ON

OFF

1 2 3 4 5 6 7 8

FC4200-50

ON

OFF

1. The LCD displays the following screen, and the system begins initializing the NOVRAM.

F1

F2

FORCE OFFSET

NOV RAM CLEAR MODE

OK!!

SPEED QUALITY

F3

F4

(The PROMPT lamp flashes as initialization proceeds.)

2. The system proceeds to write the initial values to the NOVRAM.

F1

F2

FORCE

SET SUFFIX

STD[V2.10]

SPEED

OFFSET

QUALITY

F3

F4

3. The following appears when initialization is complete.

F1

F2

FORCE OFFSET

SUFFIX SET MODE

POWER OFF THEN ON!

SPEED QUALITY

F3

F4

4. Switch off power.

FC4200-UM-251-9370 37

ELECTRICAL SECTION

7.4 Setting Suffix

When you first switch on power after performing a NOVRAM clear, a suffix setup screen opens.

1. Set the DIP switch to adjustment mode (or normal mode) and switch on power.

2. The LCD displays the following:

F1

F2

FORCE

SET SUFFIX

STD[V*.**]

SPEED

OFFSET

QUALITY

F3

F4

Firmware version

3. Press the F4 key to change the suffix display. Adjust to the one specified upon shipment before pressing the Enter key.

4. The LCD displays the following. After confirming this display, switch off power.

F1

F2

FORCE

SUFFIX SET MODE

POWER OFF THEN ON!

SPEED

OFFSET

QUALITY

F3

F4

FC4200-UM-251-9370 38

ELECTRICAL SECTION

7.5 Adjusting the Mark Sensor Level

Correctly connect the connectors for all wire materials before performing the operation described below.

1. Set the DIP switch to adjustment mode (or normal mode).

2. Hold down the POSITION keys “Left” and “Lower” while switching on power. The LCD displays the following:

F1

FORCE

0 0% MAX

OFFSET

F3

F2

SPEED QUALITY

F4

3. Place white paper for adjustment use on the panel, making sure that no part of it is raised above the surface. Move the mark sensor by hand to the position exactly above the paper. The bar graph shown in the lower row of the LCD will indicate, as a percentage value, the amount detected of reflected sensor light.

On the main board, turn VR1 clockwise or counterclockwise to adjust the indicated value in the range 27–

30%.

4. Switch off power.

FC4200-UM-251-9370 39

ELECTRICAL SECTION

7.6 Adjusting the Pen Pressure

Required jigs and tools

• Collet gauges (500 g, 300 g, 50 g)

• Cutter plunger

1. Check that the carriage cover is in place. Fit the cutter plunger from which the blade has been removed into the cutter holder.

2. Set the DIP switch to adjustment mode and switch on power.

3. Hold down the [Next Page] key until the LCD displays the following:

F1

F2

FORCE OFFSET

PEN PRESS ADJUST

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

4. Press the [Enter] key. The LCD display changes to display the following:

F1

F2

FORCE

PEN PRESS SETTING

24[

G

]

SPEED

OFFSET

QUALITY

F3

F4

Use F4 key to change

5. Press the [Enter] key. When the LCD screen changes to display the following, measure the pen pressure with a collet gauge. Use the [F1] through [F4] keys to adjust pen pressure until the pressure is within 24 ±

1 g. After adjustment, press the [Enter] key to go to the next step.

Target pen pressure

[F1] key: Increases pen pressure by a small amount. [F3] key: Reduces pen pressure by a small amount.

F1

F2

FORCE OFFSET

+1 24G -1

+10 ***** -10

SPEED QUALITY

F3

F4

Correction value

[F2] key: Increases pen pressure by a large amount. [F4] key: Reduces pen pressure by a large amount.

6. Next, when the LCD display changes to a 210 g setup screen, adjust the pen pressure to within 210 ± 10 g in the same way as described above.

7. Finally, on a 400 g setup screen, adjust the pen pressure to within 400 ± 20 g.

8. You will have the 2nd pen pressure adjustment menu when you are adjusting for the FC4210-60.

Adjust the 2nd pen pressure by same as the 1st pen pressure adjustment manner.

9. Following adjustment, the LCD display returns to the 24 g screen. At this screen, press the [Next Page] key to make the next adjustment.

FC4200-UM-251-9370 40

ELECTRICAL SECTION

7.7 Adjusting Pen Exchange (FC4200-50 / 60 only)

1. Set the DIP switch to adjustment mode and switch on power.

2. Hold down the [Next Page] key until the LCD displays the following:

F1

F2

FORCE OFFSET

PEN EXCHANG ADJUST

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

3. Attach pens to the pen station.

4. Press the [Enter] key. The LCD display changes to display the following:

Modify the correction value Change pens

F1

F2

FORCE OFFSET

UP CHANG

Y=+000 H=+000

SPEED QUALITY

F3

F4

Move the cursor to the left

Thrust amount adjustment value

Move the cursor to the right

Pen exchange height adjustment value

5. Press the [F3] key to prompt the plotter to perform a pen exchange and pen placement operations. Adjust the Y and H values until the plotter can execute pen exchange and pen placement operations normally.

To move in the reverse direction, decrement the Y value.

To move in the thrust direction, increment the Y value. (Y is expressed in increments of 0.1 mm.)

To raise the pen holder, decrement the H value.

To lower the pen holder, increment the H value. (H is expressed in increments of 0.1 mm.)

Note:

Hold down the [F3] key as the plotter begins moving to get access to a pen. This causes the plotter to stop, allowing you to easily check the pen height.

6. If the plotter has no problems changing pens, press the [Enter] key to finish.

7. Switch off power, or proceed to the next adjustment.

FC4200-UM-251-9370 41

ELECTRICAL SECTION

7.8 Adjusting the Home Position

1. Set the DIP switch to adjustment mode and switch on power.

2. Hold down the [Next Page] key until the LCD displays the following:

F1

F2

FORCE OFFSET

HOME ADJ.

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

3. Press the [Enter] key. The plotter starts reading the home sensor. The LCD screen will switch to display the following:

F1

F2

FORCE OFFSET

MOVE HOME POINT

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

4. Attach a pen-type magnifier to the cutter holder, and move to the home position using the position key.

After confirming the position, press the [Enter] key.

Note:

For more information on the mechanical dimensions of the home position, see the mechanism manufacturing specifications.

5. The plotter starts reading the home sensor again and returns to the display in 3. If the position is good, press the [Enter] key to finish.

6. Switch off power, or proceed to the next adjustment.

Reference:

This adjustment does not affect the plotter’s pen exchange adjustment.

FC4200-UM-251-9370 42

ELECTRICAL SECTION

7.9 Adjusting the Distance Accuracy

1. Set the DIP switch to adjustment mode and set micro trace. Attach a ceramic pen to the cutter holder and switch on power.

2. Hold down the [Next Page] key until the LCD displays the following:

F1

F2

FORCE OFFSET

DISTANCE ADJUST

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

3. Press the [Enter] key. The LCD display changes to display the following:

F1

F2

FORCE OFFSET

ORIGNAL CLEAR

ADJ.DRAW INPUT

SPEED QUALITY

F3

F4

F1: Plots a distance adjustment pattern before distance adjustment.

F2: Plots a distance adjustment pattern after distance adjustment.

F3: Clears the set value for distance adjustment.

F4: Goes to a distance adjustment value input screen.

Select F1 to draw a distance adjustment pattern. After removing the paper, measure the lengths of X and

Y reference lines and diagonal lines.

4. Select F4 to switch to a distance adjustment value input screen.

F1

F2

FORCE OFFSET

DISTANCE ADJUST

X =+10 Y =-10

SPEED QUALITY

F3

F4

Enter differences in increments of 0.1 mm relative to X = 500 mm and Y = 400 mm.

F1: Increments the X axis difference value by 0.1 mm

F2: Decrements the X axis difference value by 0.1 mm

F3: Increments the Y axis difference value by 0.1 mm

F4: Decrements the Y axis difference value by 0.1 mm

* If the measured value is smaller than the reference value, enter a positive value.

5. After setting the values, press the [Enter] key. The LCD screen will switch to an X-Y length adjustment input screen.

F1

F2

FORCE OFFSET

+0.1 X-Y LENG -0.1

+0.01 L=640.31 -0.01

SPEED QUALITY

F3

F4

Enter the measured values of diagonal lines using F1 through F4. Press the [Enter] key to confirm the values you’ve entered.

6. Attach the paper again and press the [F2] key to draw a post-adjustment pattern and verify distance accuracy.

FC4200-UM-251-9370 43

7. When the adjustment is complete, press the [Next Page] key to finish.

ELECTRICAL SECTION

FC4200-UM-251-9370 44

ELECTRICAL SECTION

7.10 Adjusting the Mark Sensor Mechanical Position

1. Place a sheet of white paper on the panel, making sure that no part of it is raised above the surface.

2. Set the DIP switch to adjustment mode and switch on power.

3. Hold down the [Next Page] key until the LCD displays the following:

F1

F2

FORCE OFFSET

MARK ADJUST

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

4. Press the [Enter] key. The LCD display changes to display the following:

F1

F2

FORCE

MARK ADJUST

MOVE POSITION

SPEED

OFFSET

QUALITY

F3

F4

5. Mount a ceramic pen in the pen holder, move the carriage to a blank area of the paper, and press the [Enter] key. The plotter draws a square shape, reads it with a sensor, and corrects the position.

6. When done, switch off power, or perform the next adjustment.

FC4200-UM-251-9370 45

ELECTRICAL SECTION

7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only)

1. Set the DIP switch to adjustment mode and switch on power.

2. Hold down the [Next Page] key until the LCD displays the following:

F1

F2

FORCE OFFSET

SET CARCHK POS

PRESS ENTER KEY!!

SPEED QUALITY

F3

F4

3. Press the [Enter] key. The LCD display changes to display the following:

F1

F2

FORCE OFFSET

X= 0 1ST Y=+230

X=- 70 1ND Y=+230

SPEED QUALITY

F3

F4

The values shown here indicate the position to which the plotter moves as it performs carriage pen check operations. This is a two-step operation; after retracting to the “1st” position, the plotter performs a pendown operation at the “2nd” position.

4. Press the [TEST] key to prompt the plotter to perform a carriage pen check operation. Check that the No.

1 and No. 2 pens both are placed almost at center of the rubber plate.

If the pens are not at the center of the rubber plate, their positions can be adjusted as described below.

(1) Select the item you want to modify, using keys [F1] through [F4].

(2) Modify the value using the position keys [Up] or [Down]. The value here indicates a coordinate position in increments of 0.1 mm.

(3) Press the [Enter] key to confirm the value you’ve set.

5. Press the [Next Page] key to finish.

FC4200-UM-251-9370 46

ELECTRICAL SECTION

7.12 Adjusting the Gain

1. Set the DIP switch to normal mode.

2. Hold down the [Left] position key while switching on power.

3. After an initialization operation, execute a gain adjustment program from the personal computer. The

LCD displays the following:

F1

F2

FORCE OFFSET

GAIN SET

X= 65 Y= 60

SPEED QUALITY

F3

F4

4. Adjust the gain until MAX ERROR is equal to or less than 7.

[F1]: Increases the X gain.

[F2]: Reduces the X gain.

[F3]: Increases the Y gain.

[F4]: Reduces the Y gain.

After adjusting the gains, press the [Enter] key and confirm that a beeper sounds.

5. If NG, check the X and Y motor belt tension and repeat the gain adjustment from the beginning.

6. If OK, switch off power.

FC4200-UM-251-9370 47

ELECTRICAL SECTION

7.13 Recording Adjustment Data

After completing the adjustment work, record the adjusted values at the position in the electrical box shown below.

Power supply

Main board

Record position

Inlet SW

The contents of an example record are shown below.

88, 308, 562 Pen pressure adjusted values

84, 305, 559

Y = +4, H = 0

X = +10, Y = 0

X = 65, Y = 60

2nd Pen pressure adjusted values (FC4210-60 only)

Pen exchange adjusted values

Distance accuracy adjusted values

Gain adjusted values

FC4200-UM-251-9370 48

ELECTRICAL SECTION

7.14 List of Readjustment Items

If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust the corresponding items.

Item

Unit name Main board

Note 1

Pen relay board

X home sensor

Mark sensor Pen block XY motor XY timing belt replacement

Flash memory write

NOVRAM clear

Mark sensor level adjustment

Pen pressure adjustment

Pen exchange adjustment

(Except FC4210-60)

Home position adjustment

Distance accuracy adjustment

Carriage check position verification

(Except FC4210-60)

Mark sensor mechanical position adjustment

Gain adjustment

Belt tension adjustment

No mark: Unnecessary : Must always be adjusted : To be adjusted as necessary

Note 1:

The main board must have the latest version of firmware unless otherwise specified.

FC4200-UM-251-9370 49

7.15 Location of Parts on the Main Board

TP4 TP1 TP3 TP2 TP5 DIP SW

ELECTRICAL SECTION

Centronics

Checking Voltage Levels

The output voltage levels

Main Board

Pin No.

TP1

TP2

TP3

TP4

TP5

Output valtage

+34V

+12V

-12V

+5V

GND

Permissible range

+33.5V to +34.5V

+11.5V to +12.5V

-11.5V to -12.5V

+4.9V to +5.1V

0V

FC4200-UM-251-9370 50

ELECTRICAL SECTION

7.16 Setting the Power Unit’s Supply Voltage (PS089B)

If your plotter has the PS089B power supply board then perform following procedure.

The LEP100F-36 power supply board doesn’t need to set the power unit’s supply voltage.

(1) Check that the plotter’s POWER switch is off.

(2) Open the chassis of the Main Control Box.

Power Unit

(3) Connect the power unit’s cable to the required connector.

Voltage series

100 V

200 V

Corresponding area

JAP 110T/K WGl117UL

CEE SEV BS AS

Connector

CN2

CN3

FC4200-UM-251-9370 51

TEST MODES

8. TEST MODES

8.1 Printing a List of the Currently Selected Conditions

Caution:

As soon as the F2 (COND. PAT.) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.

The PRINT CONDITION function prints a list of the plotter’s currently selected conditions so you can check them all at once.

Setting Procedure

1. Load a medium of A4 size or larger in the plotter.

2. Press the PAUSE key, then press the NEXT PAGE key until the menu below appears.

F1

FORCE OFFSET

F3

F2

OPTION1 OPTION2

SPEED QUALITY

F4

3. Press the

F4

(OPTION2) key to display the menu below.

F1

F2

FORCE OFFSET

SELF TEST

COND. PAT. DUMP

SPEED QUALITY

F3

F4

4. When the

F2

(COND. PAT.) key is pressed, the menu below appears and the plotter begins printing a list of its currently selected conditions.

F1

F2

FORCE

PRINT CONDITION

SPEED

OFFSET

QUALITY

F3

F4

5. After the conditions have been printed, the plotter resumes READY status.

FC4200-UM-251-9370 52

TEST MODES

8.2 Running the SELF TEST

Caution:

As soon as the F3 (SELF TEST) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.

The SELF TEST function prints a test pattern that allows you to check the plotter’s operation independent of its interface functions.

Setting Procedure

1. Load a medium of A3 size or larger in the plotter.

2. Press the PAUSE key, then press the

F1

FORCE

F2

NEXT PAGE key until the menu below appears.

OFFSET

OPTION1 OPTION2

SPEED QUALITY

F3

F4

3. Press the

F4

(OPTION2) key to display the menu below.

F1

F2

FORCE OFFSET

SELF TEST

COND. PAT. DUMP

SPEED QUALITY

F3

F4

4. When the

F3

(SELF TEST) key is pressed, the menu below appears and the plotter begins plotting the self test pattern.

F1

F2

FORCE

SELF TEST

SPEED

OFFSET

QUALITY

F3

F4

5. The plotter repeatedly plots the self test pattern until it is turned off. To terminate the self test, therefore, turn off the plotter.

FC4200-UM-251-9370 53

TEST MODES

8.3 Using the Character Dump Mode

Caution:

As soon as the F4 (DUMP) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.

This CHAR DUMP function enables advanced users to check whether or not the plotter is properly receiving the data sent from the computer. If the data printed by the CHAR DUMP function does not match the data actually sent from the computer, check your RS-232C interface conditions or COMMAND setting once more. These settings may be incorrectly set or may not match your software application’s settings.

Setting Procedure

1. Load a medium of A4 size or larger in the plotter.

F1

FORCE

F2

OFFSET

OPTION1 OPTION2

SPEED QUALITY

F3

F4

2. Press the PAUSE key, then press the

F1

F2

NEXT PAGE key until the menu below appears.

FORCE OFFSET

SELF TEST

COND. PAT. DUMP

SPEED QUALITY

F3

F4

3. Press the

F4

(OPTION2) key to display the menu below.

F1

F2

FORCE

CHAR DUMP

SPEED

OFFSET

F3

QUALITY

F4

4. When the

F4

(DUMP) key is pressed, the menu below appears and the plotter enters DUMP mode.

5. When you send data from the computer to the plotter, the plotter begins printing that data.

6. To exit the DUMP mode, turn off the plotter.

Note:

• In DUMP mode, the plotter prints the data it receives as ASCII codes. Control codes are printed in smaller characters as two-digit hexadecimal values.

• In response to the receipt of a READ-type command, the plotter sends back dummy data except when requested to output its current status.

FC4200-UM-251-9370 54

TROUBLE SHOOTING

9. TROUBLE SHOOTING

If your plotter is not operating properly, try the solution(s) described in the following tables before contacting your sales representative or nearest Graphtec vendor to request a service call.

9.1 The Plotter Doesn’t Operate After Being Turned On

Symptom

The control panel’s POWER lamp does not light.

Cause

The plotter isn’t being supplied with power.

Solution

Check that the power cord is properly plugged into the plotter’s AC inlet and

The display panel is blank.

The POWER lamp lights but the plotter doesn’t operate.

The control panel’s POWER lamp lights, but the plotter doesn’t operate.

The control panel’s PAUSE lamp is flashing.

The display panel is blank.

The control panel’s POWER lamp lights, but the plotter doesn’t operate.

The “Sum-ck-ROM ERROR!!” message appears on the display panel.

The plotter has broken down.

the electrical outlet.

Replace the power supply unit.

Replace the main board.

The ROM and RAM are defective. Replace the main board.

The ROM and RAM are defective. Replace the main board.

FC4200-UM-251-9370 55

TROUBLE SHOOTING

9.2 The Cut Results Are Unsatisfactory

Symptom

• The cut corners are too round

• The cut corners are too pointed

Cause

The OFFSET setting is not suitable for the blade type being used.

Solution

Adjust the OFFSET setting.

a

Corners are too rounded: Raise the

OFFSET value.

The cutter blade wobbles only when it starts to cut

• Solid lines are cut as dotted lines (the blade skips).

• The cutter blade seems to undulate when cutting solid lines.

Curved lines become zigzagged.

• The medium’s corners peel off.

• The medium peels off when cutting small characters.

• The blade cuts even into the backing sheet.

• The blade falls out of the cutter plunger.

• The medium is being cut but remaining scraps are hard to remove.

• The processed film cannot be picked up with a retack sheet.

The blade does not rotate smoothly in the holder.

The OFFSET FORCE setting is too low.

The spring has come loose from the CB09UA blade.

The cutter’s blade is extended too far.

The cutting speed is too fast.

a

Corners are too pointed: Lower the

OFFSET value

Remove any foreign matter in the holder.

Raise the OFFSET FORCE setting.

* The cutter pen’s OFFSET FORCE and the cutting FORCE are two different functions.

Replace the blade with a new one equipped with a spring.

Adjust the extended length of the cutter’ s blade.

Lower the SPEED setting to reduce the cutting speed.

The software application’s cutting data is too coarse.

The OFFSET ANGLE setting is too low.

The cutter’s blade is extended too far.

The OFFSET setting is not suitable for the blade type being used.

The cutting speed is too fast.

far.

The cutting FORCE setting is too high.

The cutter plunger’s diameter is too large for the blade being used.

The retack sheet’s adhesion is too weak.

The medium gets entangled where cutting has been performed.

After processing, the medium was left without promptly peeling off remaining scraps.

Rewrite the software application’s cutting data to specify more coordinate points for smoother curves.

Raise the OFFSET ANGLE setting.

Adjust the extended length of the cutter’ s blade.

Adjust the OFFSET setting.

The cutter’s blade is too dull to cut the medium.

The cutter’s blade is extended too

Lower the SPEED setting to reduce the cutting speed.

Replace the blade.

The QUALITY setting is too high. Lower the QUALITY setting.

Adjust the extended length of the cutter’ s blade.

Lower the FORCE setting.

Use a cutter plunger of the proper diameter for your blade.

Use a retack sheet with greater adhesive power.

• Retract the extended length of the cutter’s blade.

• Lower the cutting FORCE setting.

Peel off remaining scraps as promptly as possible.

FC4200-UM-251-9370 56

Symptom

• The cutter unit generates an abnormal noise during operation.

• The medium becomes discolored wherever the blade passes.

• The resulting image is not the specified size.

Cause

The tip of the cutter plunger is rubbing against the medium.

TROUBLE SHOOTING

Solution

Adjust the extended length of the cutter’ s blade and the cutting FORCE setting.

• The PROMPT lamp lights when data is output (an off-scale error has occurred)

• Certain areas of the medium cannot be cut.

• Cutting conditions cannot be retained or changed.

• Characters and lines become deformed when plotting.

• The plotter does not cut/plot the specified length (slight error in distance precision).

• Characters become deformed.

• Complex images become deformed.

• The starting and end points of an image do not match.

The software application and plotter are not set to the same

STEP SIZE setting.

Scaling is enabled at your software application.

The software application and plotter are not set to the same

STEP SIZE setting.

Computer output to the plotter contains data specifying coordinate points outside of the specified

AREA setting.

Computer output to the plotter

Specify the same STEP SIZE setting for both your software application and for the plotter.

Check the scaling setting.

Specify the same STEP SIZE setting for both your software application and for the plotter.

Re-specify the AREA setting.

Rewrite your data to specify a smaller specifies an image that exceeds the effective area.

The CONDITION PRIORITY setting is PROGRAM.

The DIST. ADJ. function is improperly specified.

image.

Switch the setting to MANUAL.

The ENTER key wasn’t pressed after changing a setting.

Check your setting procedure.

The plotter is set to Cutter mode. At the CONDITIONS menu, switch the pen type setting from a blade type to

PEN.

Adjust the distance precision.

The STEP PASS setting is too high.

The cutting data has not been written so that the points meet.

The OFFSET FORCE setting is too weak.

The medium’s backing sheet is too limp.

The blade does not rotate smoothly.

Lower the STEP PASS setting.

Check your cutting data by plotting it with a pen.

Raise the OFFSET FORCE setting.

Switch to a medium with a stiff backing sheet.

Check if any foreign matter has adhered to the blade. If so, remove it.

FC4200-UM-251-9370 57

TROUBLE SHOOTING

9.3 The Coordinate Axes Cannot Be Correctly Aligned

Symptom

During automatic registration mark alignment, the MARK SEARCH

Cause

There is foreign matter or plotting on the area where the mark sensor

Solution

Ensure that the detection area is free of foreign matter or plotting.

ERROR message is displayed or the coordinate axes cannot be properly aligned.

passes.

The medium is loose or wrinkled where the mark sensor passes.

The medium is not white.

The registration marks are not printed using black ink.

The lines of the printed registration marks are too thin or are not cleanly printed.

Strong light is irradiating the

• Firmly secure the medium so that it will not come loose.

• Use a medium without any wrinkles, creases, or folds.

Use a white medium.

Print the registration marks using black ink.

Print clean registration marks with a line width of at least 0.3 mm.

Ensure that no light from an external vicinity of the mark sensor.

source irradiates the vicinity of the mark sensor.

If none of the above solutions are feasible, perform registration mark alignment manually.

FC4200-UM-251-9370 58

9.4 General Error Messages

Error message

[X POSITION ALARM POWER OFF

THEN ON]

Cause

The cutting conditions specified for the medium to be cut are or

[Y POSITION ALARM POWER OFF

THEN ON] unreasonable.

• The beeper sounds.

• The PROMPT lamp lights.

TROUBLE SHOOTING

Solution

Lower the SPEED setting. Lower the

FORCE setting.

Something is obstructing the pen carriage’s movement.

An external load was applied to the pen carriage during operation.

Fragments of the cut medium have entered into the plotter’s moving parts and are impeding their

After removing the obstacle, turn the plotter off then back on again.

After removing the obstacle, turn the plotter off then back on again.

After removing the obstacle(s), turn the plotter off then back on again.

movement.

The table of acceleration rates is faulty.

Replace the X motor or the Y motor.

Replace the main board.

FC4200-UM-251-9370 59

9.5 Error Messages in GP-GL Command Mode

Error message

ERROR 1

Command Error

Cause

The plotter received an unrecognizable command.

When turning on the plotter to which your software application has output data, noise mixed into the data input.

Your software application’s output device setting has changed.

ERROR 4

Parameter Overflow

ERROR 5

I/O Error

TROUBLE SHOOTING

Solution

Press the plotter’s ENTER key.

The plotter’s interface conditions have changed.

The numeric parameter of an input command exceeds its permissible range.

Your software application’s output device setting has changed.

The plotter’s interface conditions have changed.

An error related to the receipt of data occurred within the interface.

Your software application’s output device setting has changed.

The plotter’s interface conditions have changed.

Configure your software application menu to permit Graphtec plotter control.

Re-specify the software application’s interface conditions.

Re-specify the plotter’s interface conditions.

Configure your software application menu to permit Graphtec plotter control.

Re-specify the software application’s interface conditions.

Re-specify the plotter’s interface conditions.

Configure your software application menu to permit Graphtec plotter control

Re-specify the software application’s interface conditions..

Re-specify the plotter’s interface conditions.

FC4200-UM-251-9370 60

TROUBLE SHOOTING

9.6 Error Messages in HP-GL Command Mode

If any of the HP-GL command error messages listed in the following table is displayed, the cause can nearly always be traced to one of the causes below:

(1) The software application’s output device setting has changed; or

(2) The plotter’s interface conditions have changed.

If a command error occurs while the COMMAND setting is HP-GL, therefore, first check the two corresponding points below.

(1) Configure the software to drive your plotter and ensure that the software’s interface conditions are correctly set; and

(2) Re-specify the plotter’s interface conditions.

Error message

ERROR 1

Instruction not recognized

ERROR 2

Wrong number of parameters

ERROR 3

Out of range parameters

ERROR 5

Unknown character set

ERROR 6

Position overflow

ERROR 7

Buffer overflow

ERROR 10

Invalid I/O output request

ERROR 11

Invalid byte following ESC

ERROR 12

Invalid byte in I/O Control

ERROR 13

Out of range I/O parameter

ERROR 14

Too many I/O parameters

ERROR 15

Error in I/O transmission

ERROR 16

I/O buffer overflow

Cause

An unrecognizable command was issued.

A command was issued with the wrong number of parameters.

A command containing an invalid parameter was issued.

An unknown character set was specified.

A command was issued with coordinate data that exceeds the effective cutting/plotting area.

The data being input exceed the capacity of the downloadable character buffer, polygon buffer, etc.

While executing an output command, the plotter received another output command.

Receipt of the ESC character was followed by an invalid byte.

A device control command containing an invalid byte was received.

An I/O control command was issued with parameter outside of the permissible numeric range.

An I/O control command was issued with too many parameters.

During data transfer, a framing error, parity error, or overrun error occurred.

The I/O buffer received data faster than it could process the data.

Solution

Issue a command that the plotter will recognize.

Re-issue the command with the correct number of parameters.

Re-issue the command with its parameters specified within their permissible ranges.

Specify a character set that the plotter will recognize.

Issue the command with its coordinate data specified within the effective cutting/plotting area.

Increase the buffer size.

Check the programmed data.

Check the programmed data.

Check the programmed data.

Check the programmed data.

Check the programmed data.

Check the settings of the RS-232C interface conditions.

Check the settings of the RS-232C interface conditions.

FC4200-UM-251-9370 61

SPECIFYING THE PEN CONDITIONS

10. SPECIFYING THE PEN CONDITIONS

In preparation for starting a cutting operation, this chapter provides instructions on achieving optimum cutting conditions by specifying the cutter pen’s blade type as well as the cutting FORCE, cutting SPEED, cutter OFFSET, and cutting QUALITY settings.

The cutter pen conditions for cutting media consists of the following five elements.

(1) Extended length of the cutter blade: See the table below to adjust the extended length of the cutter blade to suit the thickness of the medium being used. For instructions, see Section 2.4, “Adjusting the

Length of the Cutter Blade.”

(2) Cutting FORCE: Specify the FORCE setting based on the reference FORCE values listed in the table below.

(3) Cutting SPEED: Specify the SPEED setting based on the reference SPEED values listed in the table below.

(4) Cutter OFFSET: Specify the OFFSET setting based on the reference values listed in the table below.

(5) Cutting QUALITY: Specify the QUALITY setting based on the reference values listed in the table below.

10.1 The Cutter Pen’s Conditions

Optimum Cutting Conditions by Media Type

Medium

Film for outdoor signs

Decorative film

Transparent or

Thickness (mm)

0.05 to 0.08

0.08 to 0.1

0.08 to 0.1

semi-transparent film

Reflective film

Fluorescent film

Rubber for sandblasting

Thick paper

Compressed styrofoam

High-luminance reflective film

0.08 to 0.1

0.20 to 0.25

0.5 to 1.5

0.3 to 0.5

0.8

0.25 to 0.3

Blade used

CB09UA

CB09UA

CB09UA

CB09UA

CB09UA, CB15U

CB15U-K30

CB15U

CB15U-K30

CB15UA

FORCE

10 to 14

14 to 17

14 to 20

14 to 20

20 to 24

17 to 36

28 to 40

37 to 42

23 to 24

SPEED

30 or less

30 or less

30 or less

30 or less

10 to 20

10 to 20

10 to 20

10 to 20

5 to 25

QUALITY

2 to 3

2 to 3

2 to 3

2 to 3

2 to 3

1 to 3

1 to 2

1 to 2

1

Blade Part Nos., Displayed Blade Types, and OFFSET Values

Blade material

Supersteel blades

Ceramic blade

Sapphire blade

Other

Plotting pen

Blade’s part no.

CB09UA

CB15-10U

CB15U

CB15U-K30

CB15-10C

CB15-05S

Display indication

Blade type

09U

15-10U

15U

15U-K30

15-10C

15-05S

OTHER

PEN

Displayed OFFSET

0

0

0

0

0

0

1

None

Specifiable range

±5

±5

±5

±5

±5

±5

1 to 45

None

Default

OFFSET

17

18

28

28

18

9

1

0

When a blade type has been selected, the default OFFSET value can be adjusted within a ±5 range.

Select OTHER when you will use a hard-to-cut medium that requires an OFFSET setting that is not listed under any of the blade types.

Select PEN for a plotting pen.

FC4200-UM-251-9370 62

SPECIFYING THE PEN CONDITIONS

Reference Values for Plotting Conditions

Pen type

Water-based ballpoint pen

Oil-based ballpoint pen

FORCE

20 to 23

18 to 23

SPEED

40

40

QUALITY

2 to 3

2 to 3

To avoid unnecessary wear on the pen’s tip, specify the FORCE value to its lowest permissible setting. When specifying the SPEED value, check that the plotted results are not too faint or otherwise unsatisfactory.

Note:

• Raising the SPEED and QUALITY settings results in a coarser finish but shortens the overall cutting/ plotting time.

• Lowering the SPEED and QUALITY settings results in a finer finish but lengthens the overall cutting/ plotting time.

Precautions on Cutting Rubber for Sandblasting

1. The amount of rubber that can be cut in one session varies with the characteristics of the medium (thickness, hardness, and weight) and the pattern to be cut. Use the medium that will actually be cut to alternately adjust the cutting conditions and run a cutting test.

2. If the rubber tends to curl, rubber that has been cut may come loose and contact the travelling cutter blade, thereby preventing the starting and end points of cutting from accurately matching.

FC4200-UM-251-9370 63

SPECIFYING THE PEN CONDITIONS

10.2 Selecting a Set of Cutting Conditions

Four different sets of user-defined cutting conditions can be registered in the plotter’s memory as COND

Nos. 1 through 4. To specify a set of cutting conditions, you must first select the destination COND No. By selecting a different COND No., you can easily switch between pre-defined cutting conditions for four types of media.

Procedure

1. Press a function key (

F1

,

F2

,

F3

, or

F4

) to select a pre-defined set of cutting conditions of the corresponding number.

2. The selected set of cutting conditions are loaded to the plotter and become the currently selected cutting conditions.

FC4200-UM-251-9370 64

SPECIFYING THE PEN CONDITIONS

10.3 Specifying the Cutting Conditions

This section describes how to specify the cutter pen’s blade type and its cutting FORCE, cutting SPEED, cutter OFFSET, and cutting QUALITY parameters.

Note:

Before specifying the cutting conditions, first perform the setting procedure described in Section 5.6,

“Specifying the Pen Conditions.”

10.3.1 Specifying the Cutter OFFSET

The OFFSET parameter lets you specify a corrective cutter offset value when required by the blade type being used. When the pen type is PEN, a plotting pen can be used. When it is a blade type or OTHER, a cutter pen can be used.

Because the tip of the blade mounted in the cutter pen’s plunger is not positioned along the center line of the pen, the tip’s offset from the pen’s center must be corrected by setting the OFFSET parameter.

With this plotter, the optimum OFFSET value for each blade type has been registered in advance and is automatically selected when a blade type is specified. In addition, fine adjustment of the pre-registered

OFFSET value for each blade type is possible within a ±5 range.

Setting Procedure

1. Press a function key from

F1

to

F4

to select the COND No. of the cutting conditions to be edited.

2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

3. Press the

F3

(OFFSET) key to move the blinking cursor to the upper right position as shown in the following figure. In this status, the blade type can be changed by pressing the or

POSITION key. Select the blade type to match the currently mounted blade.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

4. If the pen type setting is a cutter blade, press the or POSITION key to finely adjust the

OFFSET value for that blade type within a ±5 range.

5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the

ENTER key.

NEXT PAGE key before pressing the

Caution:

When PEN No. 2 is selected for a set of pen conditions at the SELECT PEN menu, you cannot switch the pen type from PEN to a blade type.

FC4200-UM-251-9370 65

SPECIFYING THE PEN CONDITIONS

10.3.2 Specifying the Cutting/Plotting FORCE

The FORCE parameter is used to specify the pressure applied either by the cutter pen during cutting or by the plotting pen during plotting.

Select the FORCE setting while referring to the optimum FORCE setting for both your pen type and the currently loaded medium.

Setting Procedure

1. Press a function key from

F1

to

F4

to select the COND No. of the cutting conditions to be edited.

2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

3. Press the

F1

(FORCE) key to move the blinking cursor to the upper left position as shown in the following figure.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

4. To change the FORCE setting, press the or POSITION key to specify a FORCE setting in a range from 1 to 48.

5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the

ENTER key.

NEXT PAGE key before pressing the

FC4200-UM-251-9370 66

SPECIFYING THE PEN CONDITIONS

10.3.3 Specifying the Cutting SPEED

The SPEED parameter is used to specify the travelling speed of either the lowered cutter pen during cutting or the lowered plotting pen during plotting.

Select the SPEED setting while referring to the optimum SPEED setting for both your pen type and the currently loaded medium.

Setting Procedure

1. Press a function key from

F1

to

F4

to select the COND No. of the cutting conditions to be edited.

2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

3. Press the

F2

(SPEED) key to move the blinking cursor to the lower left position as shown in the following figure.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

4. To change the SPEED setting, press the or POSITION key. Permissible SPEED values are:

1 through 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, and 65.

5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the

ENTER key.

NEXT PAGE key before pressing the

FC4200-UM-251-9370 67

SPECIFYING THE PEN CONDITIONS

10.3.4 Selecting the Cutting QUALITY

The QUALITY parameter is used to specify the acceleration rate during cutting or plotting.

Select the QUALITY setting while referring to the optimum QUALITY setting for both your pen type and the currently loaded medium.

Setting Procedure

1. Press a function key from

F1

to

F4

to select the COND No. of the cutting conditions to be edited.

2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

3. Press the

F4

(QUALITY) key to move the blinking cursor to the lower right position as shown in the following figure.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

4. To change the QUALITY setting, press the or POSITION key to specify the QUALITY setting in a range from 1 to 6. A lower value selects a slower acceleration rate which results in higher quality.

5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the

ENTER key.

NEXT PAGE key before pressing the

FC4200-UM-251-9370 68

SPECIFYING THE PEN CONDITIONS

10.3.5 Setting Cutting Conditions in THICK MODE

Select the THICK MODE setting when you will be cutting either thick media (such as masking rubber for sandblasting or thick paper for apparel patterns) or thin but hard media (such as acrylic film).

Note:

For more information about the THICK MODE parameter, see Section 6.4, “Enabling the THICK MODE

Setting.”

Setting Procedure

1. When the THICK MODE setting has been enabled for the currently selected COND No., the display appears as follows.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 READY PEN1 4

SPEED QUALITY

F3

F4

2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.

F1

F2

FORCE OFFSET

12 COND1 09U 0

30 CHANGE PEN1 4

SPEED QUALITY

F3

F4

3. Press the ENTER key to display the THICK MODE menu shown below.

F1

F2

FORCE OFFSET

*MODE1 THICK MODE2

STR. 0MM END. 0MM

SPEED QUALITY

F3

F4

4. Press the

F1

(MODE 1) or

F3

(MODE 2) key to move the asterisk symbol and select MODE 1 or 2.

MODE 1 : Overcutting is performed at the starting and end points of cutting as well as at corners with a sharp angle in order to prevent incomplete cut areas of the medium. Moreover, because the blade is moved across the medium’s surface in one stroke when the cutter’s blade must rotate by a wide angle, this mode allows you to cut thicker media or perform more detailed cutting than is possible in MODE 2.

MODE 2 : Overcutting is only performed at the starting and end points of cutting. Because MODE 2 performs simpler blade control of the travelling cutter blade than MODE 1, the overall cutting time is shorter.

Press the

F2

(STR.) or

F4

(END) key to move the blinking cursor next to the STR. or END setting. In this status, press the or POSITION key to specify the overcut distance.

5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting operation without registering your new setting(s), press the NEXT PAGE key before pressing the

ENTER key.

FC4200-UM-251-9370 69

SPECIFYING THE PEN CONDITIONS

10.4 Running a Cutting Test

After specifying the blade type, FORCE, and SPEED settings, run a cutting test to actually confirm the combined impact of your settings. Check how deeply the medium has been cut and the roundness of the cut corners. If the cut results are not satisfactory, specify your cutting conditions once more and then run another cutting test. Repeat these two steps until the optimum cutting conditions are achieved.

Setting Procedure

1. Load the medium that will actually be used for cutting.

2. Press a function key from

F1

to

F4

to select the target COND No.

3. Press the TEST key to display the TEST menu below.

F1

F2

FORCE OFFSET

TEST1 TEST2

CUTTING PRO

SPEED QUALITY

F3

F4

4. Using the , , , POSITION keys, move the carriage to the position on the medium from which you wish to start the cutting test.

Caution:

The cutter pen will start moving as soon as the TEST function is selected, so be sure to keep your hands, hair, and so forth away from the plotter’s moving parts.

5. Press the

F1

(TEST 1) key to cut a single test pattern, consisting of a triangle within a square, at the cutter pen’s current position.

Press the

F3

(TEST 2) key to cut three test patterns, each consisting of a triangle within a square, at the cutter pen’s current position. Among the three patterns, the first pattern is cut using the current

FORCE setting minus 1, the second pattern is cut using the current FORCE setting, and the third pattern is cut using the current FORCE setting plus 1.

Press the

F2

(CUTTING PRO) key to display the CUTTING PRO prompt menu shown below.

F1

F2

FORCE

CUTTING PRO OK ?

YES NO

OFFSET

SPEED QUALITY

F3

F4

While the above menu is displayed, press the

F2

(YES) key to cut out the CUTTING PRO characters from the cutter pen’s current position. To return to Step (3) without running the CUTTING PRO test, press the

F4

(NO) key.

FC4200-UM-251-9370 70

SPECIFYING THE PEN CONDITIONS

6. Check the cut pattern(s). Peel off the four outside corners of the test pattern(s) that you cut by selecting

TEST 1 or 2, and then look at the corners of the inner triangle. If the corners are rounded, the OFFSET setting is too low. Conversely, if the corners are too pointed, the OFFSET setting is too high.

Insufficent offset

Raise the OFFSET value

(+1 to +5)

Ideal offset Excessive offset

Lower the OFFSET value

(-1 to -5)

7. Next, peel off the corners of the triangle(s). Ideally, only slight traces of the cutter blade should remain on the medium’s base sheet. If the base sheet has been cut through, either the FORCE setting is too high or the cutter blade’s tip is extended too far. If the base sheet shows only a few traces of the cutter blade, either the FORCE setting is too low or the cutter blade’s tip is not sufficiently extended.

8. Press the CONDITIONS key to display the menu for specifying the cutting conditions, then adjust the FORCE and OFFSET settings.

9. Repeat Steps (3) through (8) until you achieve satisfactory test results.

10. When satisfactory test results are achieved, press the plotter to READY status.

ENTER or NEXT PAGE key to return the

FC4200-UM-251-9370 71

11. PART LIST

11.1 Recommended List of Parts

Part No.

Description

792420100 4200 Main Board

772219530 4200 Pen Board

772121520 4210 Pen Board

792219701 Pen Block

792121701 4210 Pen Block Assy

772219510 4200 Relay

772219520 4200 Mark Sensor Assy

772121530 4210 Mark Sensor Assy

500050535 KR1228

772219500 4200 X Sensor

370801091 X Drive Belt

622190411 Y Slide Belt 4250

622191411 Y Slide Belt 4260

618122100 X Intermediate Pulley

622190130 X Tension Pulley

622190151 Pulley S2M-Z30

622190401 X Belt 4250

622191401 X Belt 4260

622190140 P4 Y Tension Pulley

Name

Mark Sensor

Belt 120S2M160U

Y Belt 4250

Y Belt 4260

X Intermediate Pulley 60

X Tension Pulley

Pulley S2M-Z30

X Belt 4250

X Belt 4260

622190350 Inertia Pulley Z24

500050538 4200 Fan

P4 Y Tension Pulley

Inertia Pulley Z24

TUDC24B4-602

772219560 4200 Control Panel Relay Board Control Panel Relay Board

772219600 4250 Elect-static Panel SW

622190490 Pen Sense Rubber

772219550 Operation Sheet (domestic)

622190420 Inertia Wheel

771900580 LCD Assembly

122527140 Y Flex Cable

775421810 X Motor

775421830 Y Motor

691800520 X Flex Cable A1

691800530 X Flex Cable A2

775421740 High Voltage Unit

510000051 Power Supply Unit

682247530 Power Supply Unit

772219660 Power Relay Board

054112100 20Z Pulley 14

772160580 Y Drive Pulley

379500004 Y Drive Belt

035132220 P Deenergize Brush

054212140 Wiper

054212201 L Roller S

054212211 L Roller L

054212221 L Roller SC

054212231 L Roller LC

095013010 Roller BB13

031009020 Positioning Seal

508000025 Power Supply SW

313068820 Roller B

Inertia 42

LCD GND2020B

FCA2252014

FPC,06710

FPC,67110

PS089B

LEP100F-36

PN5042-04

100TN15-10W

JWA2120-0033

688ZZNRAV2S

Remarks

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-50, FC4200-60

FC32

FP90

FP90

FC4200-60, FC4210-60,FP91

FC4200-50, FP92

FC4200-50, FP90

Non-RoHS Model

RoHS Model

RoHS Model

FP61

FC21

GX10

MP50

FP80

FP80

FP80

FP80

FP80

GX10

MP30

3120

PART LIST

FC4200-UM-251-9370 72

11.2 External Casing

No.

Part No.

1 022550180

2 022550190

3 054215240

4 054215250

5 622190490

6 622195061

622195561

7 022550130

622195540

8 054225030

622195551

9 622195121

622195621

10 622195132

622195632

11 622190250

12 308002001

Description Name

Corner Cover 50L

Corner Cover 50R

Corner Cover -A

Corner Cover -B

Pen Sense Rubber

Operation Tray 4250

Operation Tray 4260

Front Cover 50H

Front Cover 4260

Front Cover A2

Rear Cover 4260

Side Cover 50

Side Cover 60

Interface Cover 50

Interface Cover 60

Plate Nut

Measure ST13-01BP

PART LIST

Remarks

FP80

FP80

FC4200-50, FC4200-60 only

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

1

1

1

1

1

1

1

1

1

1

1

1

Q’ty

1

1

1

1

FC4200-UM-251-9370 73

External Casing

PART LIST

FC4200-UM-251-9370 74

No.

Part No.

1 775421810 X Motor

Description

X Motor

2 691800530 X Flex Cable Section A2 FPC, 06711

Name

691800520 X Flex Cable Section A1 FPC, 06710

3 054220010 Honeycom board A2 Honeycom board

Honeycomb Panel 3260 022552120 Honeycom board

4 771805000 Elect-static Adhesion Panel 92 Elect-static Panel

022552010 Writing Panel

621210100 Writing Panel

5 054112100 X Motor Pulley

6 313068820 Roller B

8 622190130 X Tension Pulley

PV Panel 92x66

PV Panel 4210

20Z Pulley 14

688ZZNRAV2S

7 618122100 X Intermediate Pulley 60 X Intermediate Pulley 60

X Tension Pulley

Pulley S2M-Z30

Belt 120S2M160V

X Belt 4250

9 622190151 Pulley S2M-Z30

10 370801091 X Drive Belt

11 622190401 X Slide Belt

622191401 X Slide Belt

12 035132220 Anti-static Brush

13 054212140 Wiper

14 054212201 Roller S

15 054212211 Roller L

16 054212221 Roller SC

17 054212231 Roller LC

18 308002001 Tape Measure

19 772219500 X Sensor Board Assy

19-1 508000005 X Home Sensor

20 621212000 X Rear Slider Base

21 621212030 Applying Plate

22 621212020 Block

23 054212240 Vertical Tension Plate

24 054212120 Tension Plate

X Belt 4260

P Anti-static Brush Brush

Wiper

Roller S

Roller L

Roller SC

Roller LC

Measure ST13-01BP

4200X Sensor

SW, GP1A52HR

X Rear Slider Base RK

Applying Plate

Block

V Plate

Per-Tension Arm H3

FC4200-50

FC4200-60, FC4210-60

MP50

FP80

FC4210-60

FC4210-60

FC4210-60

FC4210-60

FC4210-60

PART LIST

11.3 Main Frame, X Slide Section, and X Drive Section

Remarks

FP80

FC4200-50, FP92

FC4200-60, FC4210-60, FP91

FC4200-50, FP82

FC4200-60, FC4210-60, 3260

FC4200-50, FP92

FC4200-60

FC4210-60

FP61

1

1

1

1

1

1

1

1

1

2

2

4

4

2

1

1

2

2

2

5

1

1

1

1

1

1

1

Q’ty

1

1

1

FC4200-UM-251-9370 75

Main Frame, X Slide Section, and X Drive Section

PART LIST

FC4200-UM-251-9370 76

X Rear Slide Section for FC4210-60

20

21

22

23

24

15

14

PART LIST

FC4200-UM-251-9370 77

PART LIST

11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section

No.

Part No.

1 775421830 Y Motor

Description

2 122527140 Y Flex Cable

3 772160580

4 379500004 Y Drive Belt

5 622190140

6 622190350

7 622190420

8 095013010 Roller

9 621113010

621213000

10 035132220

11 322195213

12 622145202

13 322190500

14

15

622190091 Y Rail

622191091 Y Rail

622195031

622195531

Y Motor

FCA2252014

Name

Y Drive Pulley Assembly

100TN15-10W

P4 Y Tension Pulley

Inertia Pulley Z24

Inertia 42

Roller BB13

BR Tension Plate

Y Tension Plate FC4210-60

Anti-static Brush

Y End Cover F

Y End Cover R

Stopper 8mm

Y Rail FC4200-50

Y Rail FC4200-60

Y Rail Cover FC4200-50

Y Rail Cover FC4200-60

16 622190411 Y Belt

622191411 Y Belt

Y Belt FC4200-50

Y Belt FC4200-60

17 622192130 Mark Sensor Base Braket Mark Sensor Base

621213100 Mark Sensor Base Braket Mark Sensor Base FC4210

18 095004130

095004130

19 095704040

095704040

20 617363321

621214000

21 619003360 Bearing Roller Base

621214051 Bearing Roller Base B

621214060 Bearing Roller Base

22 617363351

617363351

23 619003371

24 619004011

621216000

25 310068320 Bearing Roller

310068320 Bearing Roller

26 617363390

617363390

27 380205381

380205551

621214070

28 622192050 Moving Coil Base

621214010 Moving Coil Base

29 622192040

621214020

30 053203420

31 622192012

021500631

32 622192022

621214100

33 622192060

34 622192071

MC Insulating Collar

MC Insulating Collar

Insulating Sheet B

Insulating Sheet B

LB4YC Assembly

LM6L Assembly

BR Base

BR Base Bracket

BR Base

Pen Encoder Strip

Pen Encoder Strip

Offset Pin Shaft

Carriage Cover

Carriage Cover FC4210-60

683ZZMC3PS2S

683ZZMC3PS2S

Guide Shaft

Guide Shaft

Tension Spring E-538

Tension Spring E-555

Spring Bracket

MC Base 42

MC Base 4210

Pen Arm 42

Pen Arm 4210

Magnet

Cutter Holder A

Cutter Holder

Cutter Holder B

Cutter Pen Stopper

Pen Holder AP

Lock Arm

FC4200-UM-251-9370 78

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50

FC4200-60, FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60 Only

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4200-50, FC4200-60

FP80

3250

FC21

GX10

Remarks

GX10 5

FC4200-50, FC4200-60, CE10 1

FC4210-60

1

1

1

1

1

1

1

1

Q’ty

1

1

1

1

1

2

1

2

1

4

1

1

2

1

1

1

2

1

2

2

2

2

1

2

2

1

1

2

2

1

2

1

4

1

1

2

1

1

1

1

1

1

1

1

No.

Part No.

35 622192081

36 622192091

37 621113590

621113580

38 772219510

39 772219520

772121530

Description

39-1 500050535 Mark Sensor

500050535 Mark Sensor

40 772219530

772121520

40-1 508000015 Y Home Sensor

41 500050122 Encoder

42 792219701

792121701

43 621213000

44 622192200

45 792219702

46 792219703

47 622190500

48 621212010

49 621212020

Arm Spring 1

Name

Arm Spring 2

Thumb Screw L10

Thumb Screw L14

4200 Relay Board

4200 Mark Sensor Board

4210 Mark Sensor Board

KR1228

KR1228

4200 Pen Board

4210 Pen Board

GP1A53HR

HEDS-9720#P50

FC4200 Pen Block Assy

FC4210 Pen Block Assy

Y Slider Pre-Tension Plate

Y Slider

Pen Holder AP Assy

Pen Station AP Assy

Stopper 8MM

Flexible Cable Guide K

Flexible Cable Guide B

Remarks

FC4200-50, FC4200-60

FC4200-50, FC4200-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4200-50, FC4200-60

FC4210-60

FC4210-60

FC4200-50, FC4200-60

FC4200-50, FC4200-60

FC4210-60

FC4210-60

FC4210-60

PART LIST

Q’ty

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

FC4200-UM-251-9370 79

Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section

PART LIST

FC4200-UM-251-9370 80

Y Slide Section for FC4210-60

44

43

8

40

10

PART LIST

Y Drive Section for FC4210-60

47

49

Pen Block Section for FC4210-60

42

48

FC4200-UM-251-9370 81

31

32

37

24

Registration Mark Sensor Section for FC4210-60

17

39

PART LIST

FC4200-UM-251-9370 82

11.5 Electrical Section

No.

Part No.

Description

1 771900580 LCD (New)

2 122527110 Control Panel Cable

3 510000051 Switching Power Supply

Name

GMD2020B Assembly

CA2252-11

PS089B

682247530 Switching Power Supply

772219660 Power Relay Board

LEP100F-36

PN5042-04

4 772219560 Control Panel Relay Board 4200 Control Panel Relay Board

5 508000025 Power Supply SW

6 518000033 Inlet

7 792420100 4200 Main Board

8 500050538 Fan

JWA2120-0033

SUP-B3G-E

4200 Main Board

TUDC24B4-602

9 772219550 FC4200 Control Panel Sheet FC4200 Control Panel Sheet

10 622191293 Chassis 60 (Non-RoHS Model) Chassis 60

622191294 Chassis 60 (RoHS Model) Chassis 60

622190293 Chassis 50 (Non-RoHS Model) Chassis 50

622190294 Chassis 50 (RoHS Model)

11 775421740 High-voltage Unit

Chassis 50

4250 High-voltage Board

12 772219600 4250 Elect-static Panel SW 4250 Elect-static Panel SW

13 692819010 Cable Power Supply to Main Board CA905001

14 692819110 Cable, Switch to LEP100F-36 CA905011

15 692819120 Cable, LEP100F-36 to Power Relay Board CA905012

New LCD

Remarks

Non-RoHS Model

RoHS Model

RoHS Model

FC4200-60/FC4210-60

FC4200-60/FC4210-60

FC4200-50

FC4200-50

FC4200-50

FC4200-50

RoHS Model

RoHS Model

PART LIST

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Q’ty

1

1

1

1

1

FC4200-UM-251-9370 83

Electrical Section

PART LIST

FC4200-UM-251-9370 84

11.6 Accessories, and Others

No.

Part No.

Description

1 957000029 Water Ball-Point Pen

2 972200641 Cutter Blade Holder

3 972100250 Cutter Blade

4 622190911 User’s Manul

621219920 User’s Manul

5 500051720 Power code UL/CSA

500050024 Power code CEE

520100099 Power code SAA

6 621219000 Creasing Tool

7 621219010 Adhesive sheet

8 621219020 Application Sheet

Name

KB540-S1-1

PHP32-CB15N

CB15U-2P

FC4200-UM-152

FC4210-UM-151

AC Power UL 2.5M

520100103 Power code SUS

520000022 Power code BS

YM0306B-0304B 2M

PISEV-H05VV-F-1C

GRCK-B0

520000005 Power code BS with Plug Z-VCTF-OR-BS

SAA Code Set

Creasing Pen

Adhesive sheet

Application Sheet

9 622190810 Packing Box for FC4200-50 Packing Box FC4250

622190800 Packing Box for FC4200-60 Packing Box FC4260

621219900 Packing Box for FC4210-60 Packing Box FC4210

Remarks

FC4200-50, FC4200-60

FC4210-60

115V UL

220V CEE

220V SEV

220/240V BS without plug

220/240V BS with plug

240 AS

FC4210-60

FC4210-60

FC4210-60

11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032)

No.

Part No.

Description

1 772219400 ST0032 Stand Assy

2 622193010 Stand Frame

3 622193020 Sleeve Bracket 32

4 054211141 Right Side Foot

5 054211070 Left Side Foot

6 380000069 Adjustor Foot

7 054211200 Spacer GT

8 054211181 Front Main Bar

9 054211191 Rear Main Bar

10 054211000 Drawer

11 054211010 End Cap

12 391914201 Coin Screw

13 621219010 Right Side Leg

14 621219020 Left Side Leg

Name

ST0032 Stand Assy

Frame 32

Sleeve 32

Right Side Foot

Left Side Foot

Adjustor

Spacer GT

Front Main Bar

Rear Main Bar

Drawer

End Cap

Coin Screw

Right Side Leg

Left Side Leg

Remarks

PART LIST

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Q’ty

1

1

1

3

1

1

2

6

1

1

4

5

1

1

Q’ty

1

1

2

FC4200-UM-251-9370 85

CIRCIT DIAGRAMS

12. CIRCIT DIAGRAMS

12.1 Wiring Diagram

12.1.1 Wiring Diagram for FC4200-50 and FC4200-60 (Non-RoHS model)

WRITING PANEL

FC4200-UM-251-9370 86

F4200-60: F4200-50:

12.1.2 Wiring Diagram for FC4210-60 (Non-RoHS model)

CIRCIT DIAGRAMS

FC4200-UM-251-9370 87

12.1.3 Wiring Diagram for FC4200-50 and FC4200-60 (RoHS model)

CIRCIT DIAGRAMS

WRITING PANEL

FC4200-UM-251-9370 88

F4200-60: F4200-50:

12.1.4 Wiring Diagram for FC4210-60 (RoHS model)

CIRCIT DIAGRAMS

FC4200-UM-251-9370 89

12.2 Main Board

Main Board (1/10)

SNS5 SNS6 SNS3 SNS4

PA+X PA-X PA+Y

TMBLED TOMBO

YMP YMM MCP MCM

XENA XENB YENA YENB PNENA PNENB

YMP YMM MCP MCM

XCOMA XCOMB YCOMA YCOMB PNCOMA PNCOMB SFRZ

LOCALLED OFFSLED KCONT0Z KCONT1Z LCDB[6 0] KEYB[7 0]

A[21 1] D[15 0] ROMCSZ SRAMCSZ KROMCSZ NVRAMCSZ WRHZ WRLZ RDZ RESETZ NV_BUSYZ FR_BUSYZ

XENA XENB YENA YENB

XCOMA XCOMB YCOMA YCOMB

PNCOMA PNCOMB

SRAMCSZ NVRAMCSZ KROMCSZ A[21 1] D[15 0] RDDZ WRLZ CS4Z CS6Z CLK19.66M WAITZ RESET SFREE SRVINTZ LOCALINTZ CINTINZ CINTOUTZ

INT0 INT1

PNENA PNENB LOCALZ

A[21 1] D[15 0]

A[21 1] D[15 0]

RASZ CASHZ CASLZ RDDZ WRLZ

PA+X PA-X

KCONT0Z KCONT1Z KCONT2Z LCDB[6 0]

A[21 1] D[15 0] RDZ WRLZ IOCS1Z RESET YHOME

FC4200-UM-251-9370

A[21 1] D[15 0] RDDZ WRHZ WRLZ RASZ CASHZ CASLZ

CS4Z CS6Z

NV_BUSYZ FR_BUSYZ

PENFB CAMINTZ TOMBO

SNS0 SNS1 SNS2

FAN_ONZ ADRRGZ OFFSLED

RTS0Z DTR0Z

LOCALINTZ CENINTZ

INT1 INT2

RXD0 CTS0Z DSR0Z RXD1

DTR0Z RTS0Z

A[21 1] D[15 0]

CENINTZ KEYB[7 0] KCONTZZ

RXD1 DSR0Z CTS0Z RXD0

C7 104

C6 104

C5 104

C4 104

C3 104

C2 104

C1 104

90

CIRCIT DIAGRAMS

CIRCIT DIAGRAMS

Main Board (2/10)

PNENA PNENB YENA YENB

7

14

3 6 8 11

VCC

GND

1Y 2Y 3Y 4Y

1A 2A 3A 4A

1 4 10 13

C1 C2 C3 C4

2 5 9 12

U2 SN75189A

C16 102

C15 102

C14 102

C13 102

YM+ YM-

1 2

YMP YMM

4 11

4 11

FC4200-UM-251-9370

1 2 3 1 2 3 4

91

1 2 3 4

7

14

GND

VCC

3 6 8 11

1 4 10 13 2 5 9 12

U3 SN75189A

C21 102

C20 102

Main Board (3/10)

17

16 15 14 13 12 11 10 9

G

1B 2B 3B 4B 5B 6B 7B 8B

G

1A 2A 3A 4A 5A 6A 7A 8A

1 2 3 4 5 6 7 8

18

KEYB0 KEYB1 KEYB2 KEYB3 KEYB4 KEYB5 KEYB6 KEYB7

17

16 15 14 13 12 11 10 9

G

1B 2B 3B 4B 5B 6B 7B 8B

G

1A 2A 3A 4A 5A 6A 7A 8A

1 2 3 4 5 6 7 8

18

LCDB0 LCDB1 LCDB2 LCDB3 LCDB4 LCDB5 LCDB6

CIRCIT DIAGRAMS

FC4200-UM-251-9370

1 2 3 1 2 3 1 2 1 2

Q1 2SC4112

R14 47K

Q2 2SD1286-Z

92

1 2 3 4 5 6 7 8 9 10

Main Board (4/10)

CIRCIT DIAGRAMS

A14

A15

A16

A17

A18

A19

A20

A21

A6

A7

A8

A9

A4

A5

A10

A11

A12

A13

A0

A1

A2

A3

RA16 10K*4

RA15 10K*4

RA14 10K*4

D13

D14

D15

D0

D1

D2

D3

D4

D5

D6

D7

D10

D11

D8

D9

D12

A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1

D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0

RDDZ WRHZ WRLZ RASZ CASHZ CASLZ CS4Z CS6Z TXD0 RTS0Z DTR0Z TXD1 SFREE FAN_ONZ ADTRGZ

72

61

96

52

40

31

22

12

3

99

84

83

77

75

70

43

15

106

47 46 45 44 42 41 39 38 37 36 35 34 33 32 30 29 28 27 26 25 24 23

VCC

VCC

VCC

VCC

VCC

VCC

VCC

VCC

VSS

VSS

VSS

VSS

VSS

VSS

VSS

VSS

VSS

VSS

A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

21 20 19 18 17 16 14 13 11 10 9 8 7 6 5 4

D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0

59 59 57 54 49 51 78 48 50 53 55

CS0* CS2*

108 98 100 110 101 60 62 63 64 65

CASH*/CS1* CASL*/CS3*

PA7/BACK* PA8/8REO*

WRH*/LBS*/PA5 WRL*/WR*/RA4

CS4*/PA0/TIOCA0 CS6*/PA2/TIOCB0

PB1/TP1/TIOCB2 PB2/TP2/TIOCA3 TXD1/PB11/TP11 PB3/TP3/TIOCB3

PA10/DPL/TIOCA1 PA11/DPH/TIOCB1

82 81 80 95 94 93 92 91 90 89 88 87 86 85

103 97 66 67 68 69 111 112

1 2

107 103 104 109 102

FC4200-UM-251-9370

R17 1K

C33 104

C35 103

C34 1UF/50V

93

Main Board (5/10)

VSS

VSS

VCC

VSS

VCC

VCC

37

22

42

6

1

21

CIRCIT DIAGRAMS

FC4200-UM-251-9370 94

Main Board (6/10)

R19 39_1W C40 152

C38 153 C39 153

GND

VS

2

6

C41 224

R20 39_1W

C46 152

C44 153 C45 153

C47 224

GND

VS

2

6

R23 10K

R26 10K

4 11

FC4200-UM-251-9370 95

11 4

C55 311

CIRCIT DIAGRAMS

Main Board (7/10)

TP8 TH

TP7 TH

TP6 TH

1 2

CIRCIT DIAGRAMS

SRAMCSZ KROMCSZ

NVRAMCSZ IOCS1Z SRVINTZ LOCALINTZ

XCOMA XCOMB YCOMA YCOMB PNCOMA PNCOMB ADTRGZ WAITZ SFRZ

C59 C

90

79

65

54

40

29

15

4

78

53

28

3

VSS

VSS

VSS

VSS

VSS

VSS

VSS

VSS

VDD

VDD

VDD

VDD

35 36 37 38 39 41 42 43 44 56 69 70 73 74 75 76 77 51 52 57 62 63 94 66 67 68

1 5 55 80 81 83 84 99 100 2 45 61 82

SRAMCS* KROMCS*

FDDCS* CENCS* PENCS*

IOCS1* IOCS2* OFFCS*

XDAL* YDAL*

VIEWINT* HISPINT* CINTOUT*

SDADIN SDACLK SDALD

XCOMA XCOMB YCOMA YCOMB

PNCOMA PNCOMB

HISINLED CARLED

HISPLED CHALED2 CHALED1

PENLED13 PENLED24

6 7 8

TSTIN TSTIN2 TSTIN3

HA<2> HA<1> HA<0> A<5> A<4> A<3> A<2> A<1>

31 32 33 23 24 25 26 27

D<11> D<10> D<9> D<8> D<7> D<6> D<5> D<4> D<3> D<2> D<1> D<0>

9 10 11 12 13 14 16 17 18 19 20 21

RD* WR*

47 46

CS4* CS6*

22 34

PENSD SAMP

49 50

XENA XENB YENA YENB PNENA PNENB

93 94 95 96 97 98

LOCALKEY* VIEWKEY* HISPKEY* CHARTKEY*

86 87 88 89

TSNS2* TSNS1* SFREE CINTIN CHARTTIMER

58 59 60 72 85

CPUCLK CLKIN

30 91

A21 A20 A19 A5 A4 A3 A2 A1

D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0

RDDZ WRLZ CS4Z CS6Z XENA XENB YENA YENB PNENA PNENB

R35 2K

FC4200-UM-251-9370 96

Main Board (8/10)

DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 DATA0

DATA0

DATA1

DATA2

DATA3

DATA4

DATA5

DATA6

DATA7

DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7

18 17 16 15 14 13 12 11

B1 B2 B3 B4 B5 B6 B7 B8

A1 A2 A3 A4 A5 A6 A7 A8

2 3 4 5 6 7 8 9

G DIR

19 1

KEYB0 KEYB1 KEYB2 KEYB3 KEYB4 KEYB5 KEYB6 KEYB7

17

24

39

2

VCC

VCC

VCC

43 42 41 40 38 37 36 35

GND

PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7

14 15 16 18 19 20 21 23

PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7

9 10 11 13 8 7 6 5

PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7

D0 D1 D2 D3 D4 D5 D6 D7

32 31 30 29 28 27 26 25

A0 A1

4 3

RD WR CS RESET

44 34 1 33

D0 D1 D2 D3 D4 D5 D6 D7

A2 A3

C62 102

R36 R37

1K 1K

KEYB7 KEYB6 KEYB5 KEYB4 KEYB3 KEYB2 KEYB1 KEYB0

1

2

3

4

5

6

7

8

16

15

14

13

12

11

10

9

CIRCIT DIAGRAMS

FC4200-UM-251-9370 97

RTS0Z DTR0Z CTS0Z DSR0Z

Main Board (9/10)

CIRCIT DIAGRAMS

17

24

19

2

VCC

VCC

VCC

GND

FC4200-UM-251-9370 98

Main Board (10/10)

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

41

40

12

27

VCC

16 19 23 25 29 33 36 39 15 18 21 24 28 31 34 37

VSS

VSS

VSS

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17

7 5 4 3 2 63 62 61 56 55 54 53 50 49 48 47 46 60

CE OE BYTE

8 13 44

U38 GRC2001FP

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

D0 D1 D2 D3 D4 D5 D6 D7

28

14

VCC

GND

11 12 13 15 16 17 18 19

D0 D1 D2 D3 D4 D5 D6 D7

1 26

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

10 9 8 7 6 5 4 3 25 24 21 23 2

CE OE WE

20 22 27

U33 HN58V65

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13

RDZ WRLZ

CIRCIT DIAGRAMS

D8 D9 D10 D11 D12 D13 D14 D15

14

28

VCC

11 12 13 15 16 17 18 19

GND

D0 D1 D2 D3 D4 D5 D6 D7

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1

OE WE OE

20 27 22

U30 IDT71256SA

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 SRAMCSZ WRHZ RDZ

D0 D1 D2 D3 D4 D5 D6 D7

14

28

VCC

11 12 13 15 16 17 18 19

GND

D0 D1 D2 D3 D4 D5 D6 D7

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1

OE WE OE

20 27 22

U32 IDT71256SA

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

WRLZ RDZ

FC4200-UM-251-9370

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

46

27

37

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

VCC

VSS

VSS

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 NC

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16

CE OE WE BYTE RESET

26 28 11 47 12

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

15 14 13 12 11 10 9 7

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7

A B C

1 2 3

G1 G2A G2B

6 4 5

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

46

27

37

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

VCC

VSS

VSS

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 NC

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16

CE OE WE BYTE RESET

26 28 11 47 12

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 16 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

99

12.3 Control Panel Relay Board

CIRCIT DIAGRAMS

FC4200-UM-251-9370 100

12.4 Y Motor Relay Board

CIRCIT DIAGRAMS

FC4200-UM-251-9370 101

12.5 Pen Board

Pen Board for FC4200-50 and FC4200-60

C1 104

CIRCIT DIAGRAMS

C2 104

FC4200-UM-251-9370 102

Pen Board for FC4210-60

R9 4.7K

R8 4.7K

C3 104

C1 104

C6 104

C4 103

R3 100

C5 103

R10 100

9 10

12 13

4 5 1 2

C2 104

CIRCIT DIAGRAMS

FC4200-UM-251-9370 103

12.6 Power Relay Board (RoHS model)

CIRCIT DIAGRAMS

FC4200-UM-251-9370 104

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