DC INVERTER MULTI VRF Service Manual （T1/R410A/50Hz） GREE ELECTRIC APPLIANCES INC. OF ZHUHAI 1 CONTENTS PRODUCT..................................................................................................................................................... 2 1 MODELS LIST .................................................................................................................................. 2 1.1 Outdoor Unit ............................................................................................................................. 2 1.2 Indoor Unit................................................................................................................................ 3 2 NOMENCLATURE ........................................................................................................................... 8 2.1 Nomenclature of outdoor unit ................................................................................................... 8 2.2 Nomenclature of indoor unit ..................................................................................................... 8 3 FUNCTION ........................................................................................................................................ 9 4 PRODUCT DATA ............................................................................................................................ 10 4.1 Product data of outdoor........................................................................................................... 10 4.2 Product data of indoor............................................................................................................. 12 4.3 Operation Range...................................................................................................................... 37 5 PIPING DIAGRAM......................................................................................................................... 38 5.1 Cooling Only........................................................................................................................... 38 5.2 Heat Pump............................................................................................................................... 39 CONTROL .................................................................................................................................................. 41 1 OPERATION FLOWCHART ........................................................................................................ 41 1.1 Cooling/Dry Operation............................................................................................................ 42 1.2 Heating Operation ................................................................................................................... 43 2 MAIN LOGIC .................................................................................................................................. 44 2.1 Control Function of Outdoor Unit........................................................................................... 44 3 WIRELESS REMOTE CONTROLLER....................................................................................... 59 4 WIRED CONTROLLER ................................................................................................................ 62 4.1 Operation and Display View ................................................................................................... 62 4.2 Dimension ............................................................................................................................... 62 4.3 Installation............................................................................................................................... 63 5 MINI CENTRALIZED CONTROLLER (REGION CONTROLLER) ..................................... 64 5.1 Function .................................................................................................................................. 64 5.2 Operation View ....................................................................................................................... 65 5.3 Display View........................................................................................................................... 66 5.4 Connection between Controller and Unit................................................................................ 67 6 CENTRALIZED CONTROLLER ................................................................................................. 68 6.1 Function .................................................................................................................................. 68 6.2 Operation View ....................................................................................................................... 68 6.3 Display View........................................................................................................................... 70 6.4 Communication Network Connection..................................................................................... 71 6.5 Case Study............................................................................................................................... 72 7 MONITORING SOFTWARE ......................................................................................................... 85 7.1 Function .................................................................................................................................. 85 7.2 Connection Between the Computer and the Unit.................................................................... 85 7.3 Hardware................................................................................................................................. 87 INSTALLATION......................................................................................................................................... 94 1 PRECAUTIONS FOR INSTALLATION ...................................................................................... 94 1.1 Precautions for installation...................................................................................................... 94 1.2 Key Points of Installation........................................................................................................ 95 2 FLOW CHART OF INSTALLATION ........................................................................................... 97 3 INSTALLATION OF OUTDOOR UNIT....................................................................................... 98 3.1 Cautions for installation of side discharge outdoor unit.......................................................... 98 3.2 Selection of Installation Site ................................................................................................... 98 3.3 Dimensions Data ..................................................................................................................... 99 3.4 Installation space requirements ............................................................................................... 99 4 INSTALLATION OF INDOOR UNIT ......................................................................................... 102 4.1 Duct Type .............................................................................................................................. 102 4.2 4-way cassett type Unit ......................................................................................................... 109 4.3 Floor Ceiling Type ................................................................................................................ 115 4.4 Wall mounted type ................................................................................................................ 120 4.5 1-way cassett type Unit ......................................................................................................... 122 2 4.6 cassette type indoor unit........................................................................................................ 127 5 INSTALLATION REQUIREMENTS OF REFRIGERANT PIPING ...................................... 138 5.1 Specification of refrigerant pipe............................................................................................ 138 5.2 Allowable Length and Height Differences of the Refrigerant Piping between the Indoor and Outdoor Units.............................................................................................................................. 138 5.3 Size of Connection Pipe ........................................................................................................ 138 6 INSTALLATION OF REFRIGERANT PIPING ........................................................................ 140 6.1 Flow Chart of Installation ..................................................................................................... 140 6.2 Three Principles of Refrigerant Piping Installation............................................................... 140 6.3 Installation of Metal Embedded Pipe .................................................................................... 141 6.4 Installation of Carriage of Refrigerant pipin ......................................................................... 141 6.5 Management and Machining of Refrigerant Piping .............................................................. 142 6.6 Installation of Refrigerant Piping.......................................................................................... 146 6.7 Welding of Copper Pipe ........................................................................................................ 148 6.8 Cleaning of Refrigerant Piping ............................................................................................. 153 6.9 Pressure Maintaining and Leak Hunting ............................................................................... 155 6.10 Heat Preservation of Refrigerant Piping ............................................................................. 156 6.11 Vacuum Pumping ................................................................................................................ 157 6.12 Refrigerant Charge .............................................................................................................. 158 7 INSTALLATION OF ELECTRONIC EXPANSION VALVE ASSY ........................................ 160 7.1 Direction Requirements ........................................................................................................ 160 8 INSTALLATION OF CONDENSATE PIPE............................................................................... 162 8.1 Material quality requirements ............................................................................................... 162 8.2 Key points for installation ..................................................................................................... 162 8.3 Installation of drainage hose for different types of indoor unit............................................. 166 8.4 Test for Condensate Pipe....................................................................................................... 170 8.5 Requirements of Heat Insulation........................................................................................... 171 9 ELECTRICAL INSTALLATION................................................................................................. 172 9.1 Precautions for Electrical Installation ................................................................................... 172 9.2 Specifications of power cord & circuit breaker..................................................................... 172 9.3 Wiring Sketch Map ............................................................................................................... 172 9.4 Dial-up .................................................................................................................................. 173 MAINTENANCE ...................................................................................................................................... 179 1 List of Unit Errors.......................................................................................................................... 179 1.1 List of Error Display on Wired Controller ............................................................................ 179 1.2 Display Code on Digital Tube of Outdoor Mainboard.......................................................... 182 1.3 Display of the number of indoor units .................................................................................. 182 2 Flow chart of troubleshooting ....................................................................................................... 183 3 WIRING DIADRAM ..................................................................................................................... 192 3.1 Outdoor unit .......................................................................................................................... 192 3.2 Indoor unit............................................................................................................................. 193 4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS.................................... 202 4.1 Removal and Assembly of Outdoor Unit .............................................................................. 202 4.2 Removal and Assembly of Indoor Unit................................................................................. 209 5 EXPLODED VIEWS AND PART LIST ...................................................................................... 232 5.1 Exploded Views and Parts List of Outdoor Unit ................................................................... 232 5.2 Exploded Views and Parts List of Indoor Unit...................................................................... 235 3 GREE COMMERCIAL AIR CONDITIONER DC INVERTER MULTI VRF PRODUCT 1 DC INVERTER MULTI VRF PRODUCT PRODUCT 1 MODELS LIST 1.1 Outdoor Unit Capacity Units Series DC Inverter Multi VRF Ref. Power Supply 37532 R410A 220-240V ~50Hz 40944 47768 R410A 220-240V ~50Hz GMV(L)-Pd140W/NaB-K 47768 52545 R410A 220-240V ~50Hz GMV(L)-Pd160W/NaB-K 54592 60051 R410A 220-240V ~50Hz Model Cooling (Btu/h) Heating (Btu/h) GMV(L)-Pd100W/NaB-K 34120 GMV(L)-Pd120W/NaB-K Appearance Note:1Ton =12000Btu/h = 3.517kW Notes: a. Cooling only unit (GMVL type) has no items on heating; b. Noise was tested in semi-silenced room, so the actual noise value will be a little higher for change of ambient; c. The charge amount of R410A in the list is only the sealed amount when outdoor unit outgoing. When installing, calculate the additional charge amount according to actual length of pipe and the matched indoor units; d. Nominal capacities are based on the following conditions: Cooling Heating Indoor :27℃(80.6℉)/19℃(66.2℉) Outdoor: 35℃(95℉)/- Indoor: 20℃(68℉)/Outdoor : 7℃(44.6℉)/6℃(42.8℉); 2 DC INVERTER MULTI VRF PRODUCT 1.2 Indoor Unit 1.2.1 Duct type Capacity Model GMV-R22P/Na-K GMVL-R22P/Na-K GMV-R25P/Na-K GMVL-R25P/Na-K GMV-R28P/Na-K GMVL-R28P/Na-K GMV-R32P/Na-K GMVL-R32P/Na-K GMV-R36P/Na-K GMVL-R36P/Na-K GMV-R40P/Na-K GMVL-R40P/Na-K GMV-R45P/Na-K GMVL-R45P/Na-K GMV-R50P/Na-K GMVL-R50P/Na-K GMV-R56P/Na-K GMVL-R56P/Na-K GMV-R63P/Na-K GMVL-R63P/Na-K GMV-R71P/Na-K GMVL-R71P/Na-K GMV-R80P/Na-K GMVL-R80P/Na-K GMV-R90P/Na-K GMVL-R90P/Na-K GMV-R100P/Na-K GMVL-R100P/Na-K GMV-R112P/Na-K GMVL-R112P/Na-K GMV-R125P/Na-K GMVL-R125P/Na-K GMV-R140P/Na-K GMVL-R140P/Na-K Cooling (Btu/h) 7507 8530 9554 10919 12284 13649 15355 17061 19108 21496 24226 27297 30709 34121 38216 42652 47770 Heating (Btu/h) Ref Power Supply R410A 220-240V ~50Hz Appearance 8530 / 10236 / 10918 / 12283 / 13648 / 15354 / 17060 / 19790 / 21496 / 23884 / 27296 / 30026 / 34120 / 37532 / 42650 / 46060 / 51180 / Conversion Formula: Btu/h=kW×3412 3 DC INVERTER MULTI VRF PRODUCT Capacity Model GMV-R22P/NaB-K GMVL-R22P/NaB-K GMV-R28P/NaB-K GMVL-R28P/NaB-K GMV-R36P/NaB-K GMVL-R36P/NaB-K GMV-R45P/NaB-K GMVL-R45P/NaB-K GMV-R56P/NaB-K GMVL-R56P/NaB-K GMV-R71P/NaB-K GMVL-R71P/NaB-K GMV-R90P/NaB-K GMVL-R90P/NaB-K GMV-R112P/NaB-K GMVL-R112P/NaB-K GMV-R140P/NaB-K GMVL-R140P/NaB-K GMV-R22PS/NaB-K GMVL-R22PS/NaB-K GMV-R28PS/NaB-K GMVL-R28PS/NaB-K GMV-R36PS/NaB-K GMVL-R36PS/NaB-K GMV-R45PS/NaB-K GMVL-R45PS/NaB-K GMV-R56PS/NaB-K GMVL-R56PS/NaB-K GMV-R71PS/NaB-K GMVL-R71PS/NaB-K GMV-R90PS/NaB-K GMVL-R90PS/NaB-K GMV-R112PS/NaB-K GMVL-R112PS/NaB-K GMV-R140PS/NaB-K GMVL-R140PS/NaB-K Cooling (Btu/h) 7507 9554 12284 15355 19108 24226 30709 38216 47770 7507 9554 12284 15355 19108 24226 30709 38216 47770 Heating (Btu/h) Ref Power Supply R410A 220-240V ~50Hz R410A 220-240V ~50Hz Appearance 8530 / 10918 / 13648 / 17060 / 21496 / 27296 / 34120 / 42650 / 51180 / 8530 / 10918 / 13648 / 17060 / 21496 / 27296 / 34120 / 42650 / 51180 / Conversion Formula: Btu/h=kW×3412 4 DC INVERTER MULTI VRF PRODUCT 1.2.2 Cassette type Model GMV-R22T/NaA-K Capacity Cooling Heating (Btu/h) (Btu/h) 7506 GMVL-R22T/NaA-K GMV-R28T/NaA-K 8530 Ref Power Supply R410A 220-240V ~50Hz Appearance / 9550 GMVL-R28T/NaA-K 10900 / GMV-R36T/NaA-K 13650 12280 GMVL-R36T/NaA-K / GMV-R45T/NaA-K 17060 15360 GMVL-R45T/NaA-K / GMV-R28T/Na-K 10900 9550 GMVL-R28T/Na-K / GMV-R36T/Na-K 13650 12280 GMVL-R36T/Na-K / GMV-R45T/Na-K 17060 15360 GMVL-R45T/Na-K / GMV-R50T/Na-K 19790 17060 GMVL-R50T/Na-K / GMV-R56T/Na-K 21500 19100 GMVL-R56T/Na-K / GMV-R63T/Na-K 23880 21500 GMVL-R63T/Na-K / GMV-R71T/Na-K 27300 24230 GMVL-R71T/Na-K / GMV-R80T/Na-K 30030 27300 GMVL-R80T/Na-K / GMV-R90T/Na-K 34120 30700 GMVL-R90T/Na-K / GMV-R100T/Na-K 37532 34121 GMVL-R100T/Na-K / GMV-R112T/Na-K 42650 38210 GMVL-R112T/Na-K GMV-R125T/Na-K / 42650 46062 5 DC INVERTER MULTI VRF PRODUCT GMVL-R125T/Na-K / GMV-R140T/Na-K 49470 47770 GMVL-R140T/Na-K / GMV-R22Td/Na-K 8530 7506 GMVL-R22Td/Na-K / GMV-R28Td/Na-K 10900 9550 GMVL-R28Td/Na-K R410A / GMV-R36Td/Na-K 220-240V ~50Hz 13650 12280 GMVL-R36Td/Na-K / Conversion Formula: Btu/h=kW×3412 1.2.3 Wall mounted type Model GMV-R22G/NaB-K GMVL-R22G/NaB-K GMV-R28G/NaB-K GMVL-R28G/NaB-K GMV-R36G/NaB-K GMVL-R36G/NaB-K GMV-R45G/NaB-K GMVL-R45G/NaB-K GMV-R50G/NaB-K GMVL-R50G/NaB-K GMV-R56G/NaB-K GMVL-R56G/NaB-K GMV-R22G/NaC-K GMVL-R22G/NaC-K GMV-R28G/NaC-K GMVL-R28G/NaC-K GMV-R36G/NaC-K GMVL-R36G/NaC-K GMV-R45G/NaC-K GMVL-R45G/NaC-K GMV-R71G/Na-K GMVL-R71G/Na-K GMV-R80G/Na-K GMVL-R80G/Na-K Capacity Cooling Heating (Btu/h) (Btu/h) 7507 9554 12284 15355 17061 19108 7507 9554 12284 15355 24226 27297 Ref Power Supply R410A 220-240V ~50Hz Appearance 8530 / 10919 / 13649 / 17061 / 19790 / 21496 / 8530 / 10919 / 13649 / 17061 / 27297 / 30709 / Conversion Formula: Btu/h=kW×3412 6 DC INVERTER MULTI VRF PRODUCT 1.2.4Floor ceiling type Model GMV-R28Zd/Na-K GMVL-R28Zd/Na-K GMV-R36Zd/Na-K GMVL-R36Zd/Na-K GMV-R50Zd/Na-K GMVL-R50Zd/Na-K GMV-R71Zd/Na-K GMVL-R71Zd/Na-K GMV-R90Zd/Na-K GMVL-R90Zd/Na-K GMV-R112Zd/Na-K GMVL-R112Zd/Na-K GMV-R125Zd/Na-K GMVL-R125Zd/Na-K Capacity Cooling (Btu/h) 9554 12284 17061 24226 30709 38216 42652 Heating (Btu/h) Ref Power Supply R410A 220-240V ~50Hz Appearance 10919 / 13649 / 19790 / 27297 / 34121 / 42652 / 46064 / Conversion Formula: Btu/h=kW×3412 Notes: a. Cooling only unit (GMVL type) has no items on heating; b. Noise was tested in semi-silenced room, so the actual noise value will be a little higher for change of ambient; c. Nominal capacities are based on the following conditions: Cooling Heating Indoor :27℃(80.6℉)/19℃(66.2℉) Outdoor: 35℃(95℉)/- Indoor: 20℃(68℉)/Outdoor : 7℃(44.6℉)/6℃(42.8℉) 7 DC INVERTER MULTI VRF PRODUCT 2 NOMENCLATURE 2.1 Nomenclature of outdoor unit GMV □ L 1 2 3 - Pd 120 W 4 5 6 / Na B 7 8 NO. Description 1 Code for type 2 Code for weather 3 Code for model L: Cooling Only Default: Heat pump 4 Units Series Pd: DC inverter VRF 5 Nominal cooling capacity 120 represents 12kW Btu/h=kW×3412 - K 9 Options GMV=Gree Multi Variable Default:T1 T2:T2 weather T3:T3 weather 6 W: outdoor unit 7 Refrigerant Na: R410A 8 Series number B: The second generation 9 Power supply K: 220-240V 50Hz 2.2 Nomenclature of indoor unit GMV □ L 1 2 3 － R 36 P 4 5 6 NO. Description 1 Code for type 2 Code for weather 3 Code for model 4 Code for function 5 Nominal cooling capacity / Na B □ 7 8 9 Options GMV=Gree Multi Variable Default:T1 T2:T2 weather T3:T3 weather L: Cooling Only Default: Heat pump R: R-R series 36 represents 3.6kW Btu/h=kW×3412 P=Duct type T=Cassette type Td=1-way Casstte type G=Wall mounted Zd=Floor ceiling 6 Code for unit type 7 Refrigerant 8 Series number B: The second generation 9 Power supply K: 220-240V 50Hz Na: R410A Example: GMV-R22G/NaB-K. A wall mounted indoor unit of GREE, and the nominal cooling capacity is 2.2kw. It's the second generation product, and it could connect the outdoor unit with digital scroll, the power supply is 220V-240V, 50Hz. 8 DC INVERTER MULTI VRF PRODUCT 3 FUNCTION Auto Restart Fan Operation Mode LCD Remote Controller (Option) Auto Swing Function For Comfortable Air Conditioning Ceiling Soiling Prevention Program Dry High Fan Speed Mode High Ceiling Application Two Select Thermo Sensor Hot Start Timer Selector Fresh Return air inlet Directly from The Unit Drain Pump Long Life Filter For Easy Construction and Maintenance Ultra-Long life Filter (Option) Mold Resistant Treatment for Filter Filter Sign Mold Resistant Drain Pan Emergency Operation Self Diagnoses Function Set Back Time Clock Double Remote Control For Flexible Control Group Control By 1 Remote Controller Control By External Command Remote/Centralized Control 9 DC INVERTER MULTI VRF PRODUCT 4 PRODUCT DATA 4.1 Product data of outdoor Model GMV(L)-Pd100W/NaB-K GMV(L)-Pd120W/NaB-K kW 10.0 12.0 Btu/h 34120 40944 kW 11.0 14.0 Btu/h 37532 47768 Sound Pressure Level dB(A) 58 58 R410A Filling Amount kg 7.5 7.5 Power Supply V,Ph,Hz 220V-240V~,1Ph,50Hz 220V-240V~,1Ph,50Hz Cooling kW 2.86 3.5 Heating kW 2.6 3.4 Cooling A 14.2 17.3 Heating A 13.2 16.4 Cooling① Capacity Heating② Power input Rated current Compressor DC inverter dual-rotor type compressor×1 Moisture protection IP×4 IP×4 Climate Type T1 T1 mm φ15.9 φ15.9 Inch 5/8＂ 5/8＂ mm φ9.52 φ9.52 Inch 3/8＂ 3/8＂ Connection Method Flare Connection Flare Connection Max. NO. of Indoor Unit 5 6 kW 0.136 0.136 3 m /h 6000 6000 CFM 3538 3538 Step 3 3 mm2×Number 6.0×3 6.0×3 Gas Pipe Connection Pipes Liquid Pipe Power input Fan Air Flow Rate Recommended Power Lines Circuit breaker A 32 32 Dimensions of Installation mm 1650×590×1700 1650×590×1700 Width mm 950 950 Depth mm 340 340 Height mm 1250 1250 Width mm 1110 1110 Depth mm 450 450 Height mm 1280 1280 kg 135/140 135/140 Unit Dimensions Dimensions of Package Weight(Net/Gross) Model GMV(L)-Pd140W/NaB-K GMV(L)-Pd160W/NaB-K 10 DC INVERTER MULTI VRF PRODUCT kW 14.0 16.0 Btu/h 47768 54592 kW 15.4 17.6 Btu/h 52545 60051 Sound Pressure Level dB(A) 58 60 R410A Filling Amount kg 7.5 7.5 Power Supply V,Ph,Hz 220V-240V~,1Ph,50Hz 220V-240V~,1Ph,50Hz Cooling kW 4.36 4.98 Heating kW 4.05 4.85 Cooling A 20.5 23.2 Heating A 19.6 21.9 Cooling① Capacity Heating② Power input Rated current Compressor DC inverter dual-rotor type compressor×1 Moisture protection IP×4 IP×4 Climate Type T1 T1 mm φ15.9 φ19.05 Inch 5/8＂ 3/4＂ mm φ9.52 φ9.52 Inch 3/8＂ 3/8＂ Connection Method Flare Connection Flare Connection Max. NO. of Indoor Unit 7 8 kW 0.136 0.184 3 m /h 6000 6800 CFM 3538 4010 3 3 Gas Pipe Connection Pipes Liquid Pipe Power input Fan Air Flow Rate Step 2 Recommended Power Lines mm ×Number 10.0×3 10.0×3 Circuit breaker A 40 40 Dimensions of Installation mm 1650×590×1700 1650×590×1700 Width mm 950 950 Depth mm 340 340 Height mm 1250 1250 Width mm 1110 1110 Depth mm 450 450 Height mm 1280 1280 kg 135/140 135/140 Unit Dimensions Dimensions of Package Weight(Net/Gross) Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 11 DC INVERTER MULTI VRF PRODUCT 4.2 Product data of indoor 4.2.1 Duct Type Model GMV(L)-R22P/Na-K GMV(L)-R25P/Na-K GMV(L)-R28P/Na-K kW 2.2 2.5 2.8 Btu 7506 8530 9554 kW 2.5 3.0 3.2 Btu 8530 10236 10918 m3/h 450 450 570 CFM 265 265 336 Sound Pressure Level (H/L) dB(A) 37/33 37/33 39/35 External Static Pressure Pa 25 25 25 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz kW 0.02 0.02 0.02 Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output Running Current Gas Pipe Connecting Pipes Liquid Pipe A 0.17 0.17 0.16 mm φ9.52 φ9.52 φ9.52 inch 3/8＂ 3/8＂ 3/8＂ mm φ6.35 φ6.35 φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Connection Method Drain Pipes （External Dia. × Thickness） mm φ20×1.5 φ20×1.5 φ20×1.5 Unit Dimensions (W×D×H) mm 875×680×220 875×680×220 875×680×220 Package Dimensions (W×D×H) mm 1012×708×275 1012×708×275 1012×708×275 Weight（Net/Gross） kg 27/31 27/31 27/31 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 12 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R32P/Na-K GMV(L)-R36P/Na-K GMV(L)-R40P/Na-K kW 3.2 3.6 4.0 Btu 10919 12284 13649 kW 3.6 4.0 4.5 Btu 12283 13648 15354 m3/h 570 570 840 CFM 336 336 494 Sound Pressure Level (H/L) dB(A) 39/35 39/35 40/36 External Static Pressure Pa 25 25 20 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.02 0.02 0.07 Running Current A 0.16 0.16 0.69 mm φ12.7 φ12.7 φ12.7 inch 1/2＂ 1/2＂ 1/2＂ mm φ6.35 φ6.35 φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ20×1.5 φ20×1.5 φ30×1.5 Unit Dimensions (W×D×H) mm 875×680×220 875×680×220 980×736×266 Package Dimensions (W×D×H) mm 1012×708×275 1012×708×275 1068×766×320 Weight（Net/Gross） kg 27/31 27/31 36/39 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 13 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R45P/Na-K GMV(L)-R50P/Na-K GMV(L)-R56P/Na-K kW 4.5 5.0 5.6 Btu 15355 17061 19108 kW 5.0 5.8 6.3 Btu 17060 19790 21496 m3/h 840 840 1400 CFM 494 494 824 Sound Pressure Level (H/L) dB(A) 40/36 40/36 42/38 External Static Pressure Pa 40 40 100 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.07 0.07 0.15 Running Current A 0.69 0.69 1.32 mm φ12.7 φ12.7 φ15.9 inch 1/2＂ 1/2＂ 5/8＂ mm φ6.35 φ6.35 φ9.52 inch 1/4＂ 1/4＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ30×1.5 φ30×1.5 φ30×1.5 Unit Dimensions (W×D×H) mm 980×736×266 980×736×266 1112×756×300 Package Dimensions (W×D×H) mm 1068×766×320 1068×766×320 1245×785×360 Weight（Net/Gross） kg 36/39 36/39 55/59 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 14 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R63P/Na-K GMV(L)-R71P/Na-K GMV(L)-R80P/Na-K kW 6.3 7.1 8.0 Btu 21496 24226 27297 kW 7.0 8.0 8.8 Btu 23884 27296 30026 m3/h 1400 1400 1400 CFM 824 824 824 Sound Pressure Level (H/L) dB(A) 42/38 42/38 42/38 External Static Pressure Pa 100 100 100 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.15 0.15 0.15 Running Current A 1.32 1.32 1.32 mm φ15.9 φ15.9 φ15.9 inch 5/8＂ 5/8＂ 5/8＂ mm φ9.52 φ9.52 φ9.52 inch 3/8＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ30×1.5 φ30×1.5 φ30×1.5 Unit Dimensions (W×D×H) mm 1112×756×300 1112×756×300 1112×756×300 Package Dimensions (W×D×H) mm 1245×785×360 1245×785×360 1245×785×360 Weight（Net/Gross） kg 55/59 55/59 55/59 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 15 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R90P/Na-K GMV(L)-R100P/Na-K GMV(L)-R112P/Na-K kW 9.0 10.0 11.2 Btu 30709 34121 38216 kW 10.0 11.0 12.5 Btu 34120 37532 42650 m3/h 2000 2000 2000 CFM 1177 1177 1177 Sound Pressure Level (H/L) dB(A) 44/40 44/40 44/40 External Static Pressure Pa 100 100 100 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.225 0.225 0.225 Running Current A 2.14 2.14 2.14 mm φ15.9 φ15.9 φ15.9 inch 5/8＂ 5/8＂ 5/8＂ mm φ9.52 φ9.52 φ9.52 inch 3/8＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes（External Dia. × Thickness） mm φ30×1.5 φ30×1.5 φ30×1.5 Unit Dimensions (W×D×H) mm 1385×736×300 1385×736×300 1385×736×300 Package Dimensions (W×D×H) mm 1514×795×360 1514×795×360 1514×795×360 Weight（Net/Gross） kg 75/79 75/79 75/79 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 16 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R125P/Na-K GMV(L)-R140P/Na-K kW 12.5 14.0 Btu 42652 47770 kW 13.5 15.0 Btu 46060 51180 m3/h 2000 2000 CFM 1177 1177 Sound Pressure Level (H/L) dB(A) 44/40 45/41 External Static Pressure Pa 100 50 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.225 0.225 Running Current A 2.14 2.14 mm φ15.9 φ15.9 inch 5/8＂ 5/8＂ mm φ9.52 φ9.52 inch 3/8＂ 3/8＂ Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ30×1.5 φ30×1.5 Unit Dimensions (W×D×H) mm 1385×736×300 1385×736×300 Package Dimensions (W×D×H) mm 1514×795×360 1514×795×360 Weight（Net/Gross） kg 75/79 75/79 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation 17 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R22P/NaB-K GMV(L)-R28P/NaB-K GMV(L)-R36P/NaB-K kW 2.2 2.8 3.6 Btu 7507 9554 12284 kW 2.5 3.2 4.0 Btu 8530 10918 13648 m3/h 450 570 570 CFM 265 335 336 Sound Pressure Level (H/L) dB(A) 37/33 39/35 39/35 External Static Pressure Pa 50/20 50/20 50/20 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.04 0.06 0.06 Running Current A 028 0.41 0.41 mm φ9.52 φ9.52 φ12.7 inch 3/8＂ 3/8＂ 1/2＂ mm φ6.35 φ6.35 φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ20×1.5 φ20×1.5 φ20×1.5 Unit Dimensions (W×D×H) mm 880×655×250 880×655×250 880×655×250 Package Dimensions (W×D×H) mm 1020×745×305 1020×745×305 1020×745×305 Weight（Net/Gross） kg 27/31 28.5/33.5 28.5/33.5 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level is tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 18 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R45P/NaB-K GMV(L)-R56P/NaB-K GMV(L)-R71P/NaB-K kW 4.5 5.6 7.1 Btu 15355 19108 24226 kW 5.0 6.3 8.0 Btu 17060 21496 27296 m3/h 700 1000 1100 CFM 412 589 647 Sound Pressure Level (H/L) dB(A) 40/36 44/40 45/41 External Static Pressure Pa 50/20 60/30 60/30 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.07 0.15 0.15 Running Current A 0.55 1.3 1.3 mm φ12.7 Φ15.9 Φ15.9 inch 1/2＂ 5/8＂ 5/8＂ mm φ6.35 Φ9.52 Φ9.52 inch 1/4＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ30×1.5 Φ30×1.5 Φ30×1.5 Unit Dimensions (W×D×H) mm 980×721×266 1155×756×300 1155×756×300 Package Dimensions (W×D×H) mm 1068×766×320 1245×785×360 1245×785×360 Weight（Net/Gross） kg 34/37 49/56 49/56 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level is tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 19 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R90P/NaB-K GMV(L)-R112P/NaB-K GMV(L)-R140P/NaB-K kW 9.0 11.2 14.0 Btu 30709 38216 47770 kW 10.0 12.5 15.0 Btu 34120 42650 51180 m3/h 1700 1700 2000 CFM 1001 1177 1177 Sound Pressure Level (H/L) dB(A) 48/44 48/44 50/46 External Static Pressure Pa 80/40 80/40 100/50 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.225 0.225 0.26 Running Current A 2.15 2.15 2.67 mm Φ15.9 Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ30×1.5 Φ30×1.5 Φ30×1.5 Unit Dimensions (W×D×H) mm 1425×736×300 1425×736×300 1425×736×300 Package Dimensions (W×D×H) mm 1514×785×360 1514×785×360 1514×785×360 Weight（Net/Gross） kg 62/71 62/71 63.5/73 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level is tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 20 DC INVERTER MULTI VRF PRODUCT GMV(L)-R22PS/NaBK GMV(L)-R28PS/Na B-K GMV(L)-R36PS/Na B-K kW 2.2 2.8 3.6 Btu 7507 9554 12284 kW 2.5 3.2 4.0 Btu 8530 10918 13648 m3/h 450 570 570 CFM 265 335 336 Sound Pressure Level (H/L) dB(A) 37/33 39/35 39/35 External Static Pressure Pa 50/20 50/20 50/20 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Model Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.04 0.06 0.06 Running Current A 0.28 0.41 0.41 mm φ9.52 φ9.52 φ12.7 inch 3/8＂ 3/8＂ 1/2＂ mm φ6.35 φ6.35 φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ20×1.5 φ20×1.5 φ20×1.5 Unit Dimensions (W×D×H) mm 880×655×250 880×655×250 880×655×250 Package Dimensions (W×D×H) mm 1020×745×305 1020×745×305 1020×745×305 Weight（Net/Gross） kg 28.5/33.5 30.5/35.5 30.5/35.5 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level is tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 21 DC INVERTER MULTI VRF PRODUCT GMV(L)-R45PS/NaBK GMV(L)-R56PS/NaBK GMV(L)-R71PS/NaBK kW 4.5 5.6 7.1 Btu 15355 19108 24226 kW 5.0 6.3 8.0 Btu 17060 21496 27296 m3/h 700 1000 1100 CFM 412 589 647 Sound Pressure Level (H/L) dB(A) 40/36 44/40 45/41 External Static Pressure Pa 50/20 60/30 60/30 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Model Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.07 0.15 0.15 Running Current A 0.55 1.3 1.3 mm φ12.7 Φ15.9 Φ15.9 inch 1/2＂ 5/8＂ 5/8＂ mm φ6.35 Φ9.52 Φ9.52 inch 1/4＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ30×1.5 Φ30×1.5 Φ30×1.5 Unit Dimensions (W×D×H) mm 980×721×266 1155×756×300 1155×756×300 Package Dimensions (W×D×H) mm 1068×766×320 1245×785×360 1245×785×360 Weight（Net/Gross） kg 36/39 51/58 51/58 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level is tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 22 DC INVERTER MULTI VRF PRODUCT GMV(L)-R90PS/NaBK GMV(L)-R112PS/NaB -K GMV(L)-R140PS/NaB -K kW 9.0 11.2 14.0 Btu 30709 38216 47770 kW 10.0 12.5 15.0 Btu 34120 42650 51180 m3/h 1700 1700 2000 CFM 1001 1177 1177 Sound Pressure Level (H/L) dB(A) 48/44 48/44 50/46 External Static Pressure Pa 80/40 80/40 100/50 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Model Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.225 0.225 0.26 Running Current A 2.15 2.15 2.67 mm Φ15.9 Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ30×1.5 Φ30×1.5 Φ30×1.5 Unit Dimensions (W×D×H) mm 1425×736×300 1425×736×300 1425×736×300 Package Dimensions (W×D×H) mm 1514×785×360 1514×785×360 1514×785×360 Weight（Net/Gross） kg 64/73 64/73 65.5/75 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level is tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 23 DC INVERTER MULTI VRF PRODUCT 4.2.2Cassete Type GMV (L)R22T/NaA-K GMV(L)R28T/NaA-K GMV(L)R36T/NaA-K GMV(L)R45T/NaA-K kW 2.2 2.8 3.6 4.5 Btu 7506 9554 12283 15354 kW 2.5 3.2 4.0 5.0 Btu 8530 10918 13648 17060 m3/h 600 600 600 600 CFM 353 353 353 353 dB(A) 47/41 47/41 47/41 47/41 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz Model Cooling Capacity Heating Capacity Air Flow Rate Sound Pressure Level (H/L) Power Supply Fan Motor Output kW 0.011 0.011 0.011 0.011 Running Current A 0.05 0.05 0.05 0.05 Gas Pipe Connecting Pipes Liquid Pipe mm Φ9.52 Φ12.7 inch 3/8＂ 1/2＂ mm Φ6.35 Φ6.35 inch 1/4＂ 1/4＂ Flare Connection Flare Connection Connection Method Drain Pipes (External Dia. × Thickness) mm Unit Dimensions (W×D×H) mm Main body：570×570×230 Panel：650×650×50 Package Dimensions (W×D×H) mm Main body：848×728×310 Panel：730×670×102 Net Weight (Main body/Panel) kg 20/5 Gross Weight (Main body/Panel) kg 27/10 Φ30×1.5 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 24 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R28T/Na-K GMV(L)-R36T/Na-K GMV(L)-R45T/Na-K kW 2.8 3.6 4.5 Btu 9550 12280 15360 kW 3.2 4.0 5.0 Btu 10900 13650 17060 m3/h 680 680 680 CFM 400 400 400 Sound Pressure Level (H/L) dB(A) 37/34 37/34 37/34 External Static Pressure Pa 0 0 0 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.035 0.035 0.035 Running Current A 0.27 0.27 0.28 mm Φ9.52 Φ12.7 Φ12.7 inch 3/8＂ 1/2＂ 1/2＂ mm Φ6.35 Φ6.35 Φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Φ30×1.5 Φ30×1.5 Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. × Thickness) mm Φ30×1.5 Unit Dimensions (W×D×H) mm Main body：840×840×190 Panel：950×950×60 Package Dimensions (W×D×H) mm Main body：960×960×257 Panel：1040×1025×115 Net Weight (Main body/Panel) kg 25/6.5 Gross Weight (Main body/Panel) kg 33/10 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 25 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R50T/Na-K GMV(L)-R56T/Na-K GMV(L)-R63T/Na-K kW 5.0 5.6 6.3 Btu 17060 19100 21500 kW 5.8 6.3 7.0 Btu 19790 21500 23890 m3/h 680 1180 1180 CFM 400 695 695 Sound Pressure Level (H/L) dB(A) 37/34 39/35 39/35 External Static Pressure Pa 0 0 0 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.035 0.035 0.035 Running Current A 0.28 0.37 0.37 mm Φ12.7 Φ15.9 Φ15.9 inch 1/2＂ 5/8＂ 5/8＂ mm Φ6.35 Φ9.52 Φ9.52 inch 1/4＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Φ30×1.5 Φ30×1.5 Φ30×1.5 Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. × Thickness) mm Unit Dimensions (W×D×H) mm Package Dimensions (W×D×H) mm Net Weight (Main body/Panel) kg 25/6.5 30/6.5 Gross Weight (Main body/Panel) kg 33/10 38/10 Main body：840×840 ×190 Panel：950×950×60 Main body：960×960 ×257 Panel：1040×1025× 115 Main body：840×840×240 Panel：950×950×60 Main body：960×960×310 Panel：1040×1025×115 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 26 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R71T/Na-K GMV(L)-R80T/Na-K GMV(L)-R90T/Na-K kW 7.1 8.0 9.0 Btu 24230 27300 30700 kW 8.0 8.8 10.0 Btu 27300 30030 34120 m3/h 1180 1180 1860 CFM 695 695 1095 Sound Pressure Level (H/L) dB(A) 39/35 39/35 40/36 External Static Pressure Pa 0 0 0 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.035 0.035 0.06 Running Current A 0.37 0.37 0.59 mm Φ15.9 Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Φ30×1.5 Φ30×1.5 Φ30×1.5 Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. × Thickness) mm Unit Dimensions (W×D×H) mm Main body：840×840×240 Panel：950×950×60 Package Dimensions (W×D×H) mm Main body：960×960×310 Panel：1040×1025×115 Net Weight (Main body/Panel) kg 30/6.5 38/6.5 Gross Weight (Main body/Panel) kg 38/10 46/10 Main body：840× 840×320 Panel：950×950×60 Main body：960× 960×394 Panel：1040×1025 ×115 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 27 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R100T/Na-K GMV(L)-R112T/Na-K kW 10.0 11.2 Btu 34120 38210 kW 11.0 12.5 Btu 37540 42650 m3/h 1860 1860 CFM 1095 1095 Sound Pressure Level (H/L) dB(A) 40/36 40/36 External Static Pressure Pa 0 0 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.06 0.06 Running Current A 0.59 0.59 mm Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ Flare Connection Flare Connection Φ30×1.5 Φ30×1.5 Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. × Thickness) mm Unit Dimensions (W×D×H) mm Main body：840×840×320 Panel：950×950×60 Package Dimensions (W×D×H) mm Main body：960×960×394 Panel：1040×1025×115 Net Weight (Main body/Panel) kg 38/6.5 Gross Weight (Main body/Panel) kg 46/10 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 28 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R125T/Na-K GMV(L)-R140T/Na-K kW 12.5 14.0 Btu 42650 47770 kW 13.5 14.5 Btu 46062 49470 m3/h 1860 1860 CFM 1095 1095 Sound Pressure Level (H/L) dB(A) 40/36 40/36 External Static Pressure Pa 0 0 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.06 0.06 Running Current A 0.59 0.59 mm Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ Flare Connection Flare Connection Φ30×1.5 Φ30×1.5 Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. × Thickness) mm Unit Dimensions (W×D×H) mm Main body：840×840×320 Panel：950×950×60 Package Dimensions (W×D×H) mm Main body：960×960×394 Panel：1040×1025×115 Net Weight (Main body/Panel) kg 38/6.5 Gross Weight (Main body/Panel) kg 46/10 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 29 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R22Td/Na-K GMV(L)-R28Td/Na-K GMV(L)-R36Td/Na-K kW 2.2 2.8 3.6 Btu 7506 9550 12280 kW 2.5 3.2 4.0 Btu 8530 10900 13650 m3/h 450 500 500 CFM 265 294 294 Sound Pressure Level (H/L) dB(A) 45/41 45/41 45/41 External Static Pressure Pa 0 0 0 220-240V～50Hz 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.02 0.02 0.02 Running Current A 0.22 0.22 0.22 mm Φ9.52 Φ9.52 Φ12.7 inch 3/8＂ 3/8＂ 1/2＂ mm Φ6.35 Φ6.35 Φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Φ30×1.5 Φ30×1.5 Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. × Thickness) mm Φ30×1.5 Unit Dimensions (W×D×H) mm Main body：920×360×185 Package Dimensions (W×D×H) mm Net Weight (Main body/Panel) kg 16/3 Gross Weight (Main body/Panel) kg 25/5 Panel：1180×430×30 Main body：1290×465×270 Panel：1260×505×110 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation 30 DC INVERTER MULTI VRF PRODUCT 4.2.3 Wall mounted Type Model GMV(L)-R22G/NaB-K GMV(L)-R28G/NaB-K GMV(L)-R36G/NaB-K kW 2.2 2.8 3.6 Btu 7507 9554 12284 kW 2.5 3.2 4.0 Btu 8530 10919 13649 m3/h 360 360 500 CFM 212 212 294 Sound Pressure Level (H/L) dB(A) 37/28 37/28 43/28 External Static Pressure Pa 0 0 0 220-240V~50Hz 220-240V~50Hz 220-240V~50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.014 0.014 0.022 Running Current A 0.15 0.15 0.22 mm Φ9.52 Φ9.52 Φ12.7 inch 3/8＂ 3/8＂ 1/2＂ mm Φ6.35 Φ6.35 Φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes (External Dia. ×Thickness) mm Φ20×1.5 Φ20×1.5 Φ20×1.5 Unit Dimensions (W×D×H) mm 830×189×285 830×189×285 830×189×285 Package Dimensions (W×D×H) mm 995×394×268 995×394×268 995×394×268 Weight（Net/Gross） kg 8/14.3 8/14.3 11/15.8 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 31 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R45G/NaB-K GMV(L)-R50G/NaB-K GMV(L)-R56G/NaB-K kW 4.5 5.0 5.6 Btu 15355 17061 19108 kW 5.0 5.8 6.3 Btu 17061 19790 21496 m3/h 500 700 750 CFM 294 412 441 Sound Pressure Level (H/L) dB(A) 43/28 45/40 45/40 External Static Pressure Pa 0 0 0 220-240V~50Hz 220-240V~50Hz 220-240V~50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.022 0.02 0.02 Running Current A 0.22 0.25 0.26 mm Φ12.7 Φ12.7 Φ15.9 inch 1/2＂ 1/2＂ 5/8＂ mm Φ6.35 Φ6.35 Φ9.52 inch 1/4＂ 1/4＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ20×1.5 Φ30×1.5 Φ30×1.5 Unit Dimensions (W×D×H) mm 830×189×285 1020×228×310 1020×228×310 Package Dimensions (W×D×H) mm 1006×385×265 1178×325×390 1178×325×390 Weight（Net/Gross） kg 11/15.8 15.5/20.5 15.5/20.5 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 32 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R22G/NaC-K GMV(L)-R28G/NaC-K GMV(L)-R36G/NaC-K kW 2.2 2.8 3.6 Btu 7507 9554 12284 kW 2.5 3.2 4.0 Btu 8530 10919 13649 m3/h 360 360 500 CFM 212 212 294 Sound Pressure Level (H/L) dB(A) 37/28 37/28 43/28 External Static Pressure Pa 0 0 0 220-240V~50Hz 220-240V~50Hz 220-240V~50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.014 0.014 0.022 Running Current A 0.15 0.15 0.22 mm Φ9.52 Φ9.52 Φ12.7 inch 3/8＂ 3/8＂ 1/2＂ mm Φ6.35 Φ6.35 Φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm φ20×1.5 φ20×1.5 φ20×1.5 Unit Dimensions (W×D×H) mm 770×190×250 770×190×250 830×189×285 Package Dimensions (W×D×H) mm 955×330×272 955×272×330 1006×395×295 Weight（Net/Gross） kg 8/14.3 8/14.3 11/15.8 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 33 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R45G/NaC-K GMV(L)-R71G/Na-K GMV(L)-R80G/Na-K kW 4.5 7.1 8.0 Btu 15355 24226 27297 kW 5.0 8.0 9.0 Btu 17061 27297 30709 m3/h 500 1200 1200 CFM 294 706 706 Sound Pressure Level (H/L) dB(A) 43/28 49/42 49/42 External Static Pressure Pa 0 0 0 220-240V~50Hz 220-240V~50Hz 220-240V~50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.022 0.026 0.026 Running Current A 0.22 0.29 0.39 mm Φ12.7 Φ15.9 Φ15.9 inch 1/2＂ 5/8＂ 5/8＂ mm Φ6.35 Φ9.52 Φ9.52 inch 1/4＂ 3/8＂ 3/8＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ30×1.5 φ30×1.5 φ30×1.5 Unit Dimensions (W×D×H) mm 830×189×285 1178×227×326 1178×227×326 Package Dimensions (W×D×H) mm 1006×395×295 1365×417×333 1365×417×333 Weight（Net/Gross） kg 11/15.8 17.5/23 17.5/23 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 34 DC INVERTER MULTI VRF PRODUCT 4.2.4Floor Ceiling Type Model GMV(L)-R28Zd/Na-K GMV(L)-R36Zd/Na-K GMV(L)-R50Zd/Na-K kW 2.8 3.6 5.0 Btu 9554 12284 17061 kW 3.2 4.0 5.8 Btu 10919 13649 19790 m3/h 550 600 700 CFM 324 353 412 Sound Pressure Level (H/L) dB(A) 43/- 44/- 50/- External Static Pressure Pa 0 0 0 220-240V~50Hz 220-240V~50Hz 220-240V~50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.01 0.01 0.04 Running Current A 0.1 0.1 0.4 mm Φ9.52 Φ12.7 Φ12.7 inch 3/8＂ 1/2＂ 1/2＂ mm Φ6.35 Φ6.35 Φ6.35 inch 1/4＂ 1/4＂ 1/4＂ Flare Connection Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ17×1.75 Φ17×1.75 Φ17×1.75 Unit Dimensions (W×D×H) mm 840×238×695 840×238×695 840×238×695 Package Dimensions (W×D×H) mm 1035×295×805 1035×295×805 1035×295×805 Weight（Net/Gross） kg 28/37 28/37 28/37 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 35 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R71Zd/Na-K GMV(L)-R90Zd/Na-K kW 7.1 9.0 Btu 24226 30709 kW 8.0 10.0 Btu 27297 34121 m3/h 1170 2100 CFM 689 1236 Sound Pressure Level (H/L) dB(A) 48/- 51/- External Static Pressure Pa 0 0 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.1 0.15 Running Current A 1 1.5 mm Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ17×1.75 Φ17×1.75 Unit Dimensions (W×D×H) mm 1300×188×600 1590×238×695 Package Dimensions (W×D×H) mm 1514×248×724 1714×330×830 Weight（Net/Gross） kg 34/38 44/53 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 36 DC INVERTER MULTI VRF PRODUCT Model GMV(L)-R112Zd/Na-K GMV(L)-R125Zd/Na-K kW 11.2 12.5 Btu 38216 42652 kW 12.5 13.5 Btu 42652 46064 m3/h 2200 2300 CFM 1295 1354 Sound Pressure Level (H/L) dB(A) 54/- 55/- External Static Pressure Pa 0 0 220-240V～50Hz 220-240V～50Hz Cooling Capacity Heating Capacity Air Flow Rate Power Supply Fan Motor Output kW 0.18 0.18 Running Current A 1.8 1.8 mm Φ15.9 Φ15.9 inch 5/8＂ 5/8＂ mm Φ9.52 Φ9.52 inch 3/8＂ 3/8＂ Flare Connection Flare Connection Gas Pipe Connecting Pipes Liquid Pipe Connection Method Drain Pipes （External Dia. × Thickness） mm Φ17×1.75 Φ17×1.75 Unit Dimensions (W×D×H) mm 1590×238×695 1590×238×695 Package Dimensions (W×D×H) mm 1714×330×830 1714×330×830 Weight（Net/Gross） kg 44/53 44/53 Notes: ① Refer to the product nameplate for parameters and specification of the unit; ② The model with GMVL code is cooling only unit; while the model with GMV code is heat pump unit; the cooling only units dose not have any parameters of performing heating; ③ The sound level was tested under circumstance of semi-anechoic chamber; the value of noise could be a little higher in actual operation. 4.3 Operation Range Model Range of outdoor temperature℃(℉) Cooling 10℃(50℉)～48℃(118.4℉) Heating -20℃(-4℉)～27℃(8℉) 37 DC INVERTER MULTI VRF PRODUCT 5 PIPING DIAGRAM 5.1 Cooling Only M Heat Exchanger with Axial Flow Fan Receiver extra condenser Outdoor side Capillary Electromagnetic valve Capillary Oil separator High pressure switch Compressor Accumulator Stop valve Heat Exchanger with Centrifugal Fan Indoor side Heat Exchanger with Centrifugal Fan Electronic Expansion Valve cooling Electronic Expansion Valve 38 DC INVERTER MULTI VRF PRODUCT 5.2 Heat Pump Electronic expansion valve Filter Filter M Heat exchanger with axial flow fan 1-way valve Receiver Extra condenser 4-way valve Capillary Outdoor side Electricmagnetic valve Capillary Oil separator Compressor Accumulator Stop valve Indoor side Heat exchanger with centrifugal fan Electronic expansion valve heating cooling Heat exchanger with centrifugal fan Electronic expansion valve 39 GREE COMMERCIAL AIR CONDITIONER DC INVERTER MULTI VRF CONTROL 40 DC INVERTER MULTI VRF CONTROL CONTROL 1 OPERATION FLOWCHART 41 DC INVERTER MULTI VRF CONTROL 1.1 Cooling/Dry Operation Cooling Operation Guide Louver There Is Not There Is Guide Louvers Swing Fan Motor: Operation In The Process Of Preventing Restart Operation? (3 Minutes) Yes No Temperature Adjustment? Yes No Fan Motor:Stop Electronic Expansion Valve: Close Electronic Expansion Valve: Capacity Control A （Go To The Previous Page） 42 DC INVERTER MULTI VRF CONTROL 1.2 Heating Operation 43 DC INVERTER MULTI VRF CONTROL 2 MAIN LOGIC 2.1 Control Function of Outdoor Unit 1) Compressor Capacity Output It is defined that the full load capacity output of the compressor is 100%. The compressor capacity output is calculated according to the required indoor load, which is related to the following factors: whether the indoor unit is started, the set temperature, the indoor ambient temperature, the outdoor ambient temperature, etc. Calculation of capacity output of cooling compressor j Q= ∑ (q i =1 iON Ai ) j ∑q i =1 × 100% i Calculation of capacity output of heating compressor j Q= ∑ (q i =1 iON Ai + qiOFF × Bi ) j ∑q i =1 × 100% i For inverter compressor f = Fmax × Q ,and when f is not 0,， the minimum is Fmin ，the maximum is Fmax Among which: Q is the calculated compressor capacity output; f Actual run frequency of inverter compressor; Fmax Maximum allowable run frequency of inverter compressor; Fmin Minimum allowable run frequency of inverter compressor qi Rated capacity of indoor unit qiON Rated capacity of indoor unit in ON state qiOFF Rated capacity of indoor unit in OFF state Ai Setting temperature, correction of indoor and outdoor ambient temperature, % Bi Capacity compensation under heating when indoor unit in OFF state, %; 2) Compressor Start Control ◆ The shortest operating time of the compressor is 6 minutes. But when the switching-off signal or the protection signal is received, the compressor must stop even if the operation of it has not lasted for 6 minutes. ◆ The shortest stoppage period of the compressor is 3 minutes. The compressor must not be started at any time within 3 minutes after the compressor is stopped. ◆ If the capacity demand of each indoor unit is 0 when the whole unit group is under heating state, the compressor must be stopped (if under the heating operation alone the temperature of stop control is reached, the compressor must be stopped). ★ Initial Sequence Chart of Cooling/Dry Modes: During the first starting and frequency-rising process of compressor, the first dwell time is respective 3min, 5min and 5min when the frequency passed 60Hz, 75Hz and 90Hz. If high-pressure frequency-reducing and exhausting frequency-reducing happens during the process, you should quit the initial action, and deal with according to their separate 44 DC INVERTER MULTI VRF CONTROL frequency-reducing. ★ Initial Sequence Chart of Heating Mode: Before the first starting of compressor, you should keep it running for 3min at 60Hz, and then switch to the target frequency. The dwell time is separately 5min and 5 min when the frequency passes 75 Hz and 90 Hz. If high-pressure frequency-reducing and exhausting frequency-reducing happens during the process, you should quit the initial action, and deal with according to their separate frequency-reducing. 45 DC INVERTER MULTI VRF CONTROL Shown as the following figure: To the target frequency Frequency Initialization pause point Inverter controller Power the four-way valve if the high and low voltage deviation is no less than 3kg/cm2G 4-way Valve Fan Initialization 350-step Outdoor unit EXV Indoor unit EXV 0- step Initialization 250-step Regulate according to normal logic 3) Outdoor fan control Definition of fan speed: Ultra-high fan speed: the upper and lower fans are both at high speed; High fan speed: the upper and lower fans are both at medium speed; Medium fan speed: the upper and lower fan are both at low speed; Low fan speed: the upper fan is at low speed, the lower fan stops; Stop fan speed: both the upper and lower fans stop. ◆ Cooling Mode: The fan could be switched among ultra-high - high - medium - low fan speed. The compressor should be forced to run at high fan speed for 35 seconds before started. After the compressor started, you should not stop it within 3 minutes, but you could regulate it up to ultra-high fan speed. The discharge pressure should be measured 3 minutes later, and you can regulate the fans’ speed according to the following discharge pressure: Absolute pressure value for discharge （℃） Cooling P≤30℃ 30℃＜P≤42℃ 42℃＜P≤49℃ P＞49℃ Turn down one Remain Turn up one grade (not including grade stopping windshield ) For ultra-high fan speed, you couldn’t turn up the grade anymore; ◆ Heating Mode: The fan should run at high fan speed for 35s before the compressor is started, meanwhile, it is not allowed to turn up to ultra-high fan speed within the earlier 3 minutes after the compressor started, but it could be switched to low speed and stopping fan. You could turn up to the highest level ultra-high fan speed after 3 minutes. Pressure section: Absolute pressure value P≤37℃ 37℃＜P＜48℃ P≥48℃ for discharge（℃） Heating Shutdown the fan forcibly Turn up one grade Remain Turn down one grade 4) Defrosting Function ◆ Defrosting Start Conditions Keep heating (the four-way valve is under the heating position) for 50 minutes; when the intermediate sensor temperature and outdoor ambient temperature retain the following curve figure for 120s, 46 CONTROL Intermediate sensor temperature (℃) DC INVERTER MULTI VRF Outdoor dry bulb temperature (℃) Or the outdoor ambient temperature is below -6 ℃; and keeps heating (the four-way valve is under the heating position) for 2 hours; ◆ Defrosting Stop Conditions: Outdoor coil pipe temperature is higher than 15 ℃ or the defrosting is running for 10 minutes continuously. ◆ Defrosting Movements: The defrosting is made by switching four-way valve to cooling mode. The action time for unit defrosting operation is shown as the following figure. Timing diagram of the defrosting process 47 DC INVERTER MULTI VRF CONTROL Heating timer Defrosting mark Defrosting timer Compressor frequency 4-way Valve High fan Outdoor fan Outdoor electronic expansion valve Air Bypass OFF Anti-cold air operation Indoor fan ON Indoor electronic expansion valve T = <10 Minutes 30s 30s 2 minute 1 minute 1 minute Defrosting preparation 2 minute Defrosting process 4 minute End of defrosting 1.3.2 Control Function of Indoor Unit 1) Cooling Operation ◆ Cooling Capacity Outdoor unit will determine the compressor capacity output according to the capacity requirements of indoor unit; Indoor unit will determine the opening of indoor electronic expansion valve by the control of outdoor unit, and the electronic expansion valve should be set once for every 40 seconds. ◆ Temperature Control Indoor unit will control the temperature by opening and closing of indoor electronic expansion valve (Shown as the following figure): When the indoor unit capacity requirement is 0, you should close the electronic expansion valve; When the indoor unit of capacity requirement is not 0, you should open the electronic expansion valve Expansion valve ON 膨胀阀ON Expansion Valve OFF 膨胀阀OFF Indoor Ambient 室内环境温度 Temperature -1 +1 Indoor Setting Temperature 室内设定温度 If all the indoor units’ temperatures of a unit are up to temperature spot, then the capacity needs is o. the outdoor unit will stop the compressor, and all the indoor electromagnetic expansion valve will be closed. ◆Indoor Fan Action When the indoor unit is opened and the fan is not set at automatic fan speed, the indoor fan will unceasingly 48 DC INVERTER MULTI VRF CONTROL run at the set speed regardless of the capacity requirement is 0 or not. When the indoor fan is set at automatic fan speed, the fan will determine the fan according to the changes of indoor ambient temperature, shown as the following figure: 高风档 High 中风档 Medium Low 低风档 Indoor Ambient 室内环境温度 Temperature +1 +2 +3 +4 Indoor setting temperature 室内设定温度 Automatic cooling fan speed 制冷自动风速 (Common) （通用） 高风档 High Medium 中风档 低风档 Low +1 室内环境温度 Indoor Ambient Temperature +2 +3 +4 室内设定温度 Indoor setting temperature Automatic cooling fan speed 制冷自动风速 (Trendy) （菱格风） Automatic fan speed switching will be detected every 30 seconds. If the indoor fan is closed at first, the fan will be forced to run at high speed for 8s after start-up, then changed to setting speed. ◆ Blowing Residual Cold Air Control When the indoor unit is turned off, the fan will run for 0-60 seconds at the setting speed or automatic speed When the capacity requirement of indoor unit is 0, the electronic expansion valve of indoor unit will be closed, and then the fan will unceasingly run at the setting speed or automatic speed. 2) Dry Operation When the units work under dry mode, the indoor fan could only work at low speed (no matter what speed is set). All other actions are the same with cooling operation. Please refer to cooling operation. Low 低风档 Indoor ambient temperature 室内环境温度 -1 +1 Indoor setting temperature 室内设定温度 If the indoor fan is closed at first, the fan will be forced to run at high fan for 8s after start-up, then changed to setting speed. 2) Heating Operation ◆ Heating Capacity Outdoor unit will determine the compressor capacity output according to the capacity requirements of indoor unit. Indoor unit will determine the opening of indoor electronic expansion valve by the control of outdoor unit, and the electronic expansion valve should be set once for every 40 seconds. ◆ Temperature Control Indoor unit will control the temperature by opening and closing of indoor electronic expansion valve (Shown as the following figure): When the indoor unit capacity requirement is 0, the electronic expansion valve should be closed; When the indoor unit of capacity requirement is not 0, the electronic expansion valve should be open. Expansion valve ON 膨胀阀ON Expansion Valve OFF 膨胀阀OFF Indoor Ambient Temperature 室内环境温度 -1 +1 Indoor Setting Temperature 室内设定温度 ◆ Fan Control 49 DC INVERTER MULTI VRF CONTROL When the indoor unit has capacity requirement: If the automatic fan speed is not set, the indoor fans will unceasingly run at the setting speed. When the indoor fan is set at automatic speed, the fan will determine the fan speed according to the changes of indoor ambient temperature, shown as the following figure: High 高风档 中风档 Medium Low 低风档 Indoor ambient temperature 室内环境温度 -3 -2 -1 +1 +2 Indoor setting temperature 室内设定温度 Automatic heating fan speed 制热自动风速 （通用） (Common) 高风档 High fan 中风档 fan Medium Low fan 低风档 室内环境温度 -3 Indoor ambient temperature -2 -1 +1 +2 Indoor setting temperature 室内设定温度 Automatic heating fan speed 制热自动风速 (Trendy) （菱格风） Automatic fan switching will be detected every 30 seconds. If the indoor fan is closed at first, the fan will be forced to run at high fan for 8s after started-up, then changed to setting speed. ◆ Anti cold air operation When the indoor unit has the capability requirement, the indoor fan will be forced into the off state, and run according to the following conditions: If the indoor unit evaporator temperature t evaporator has reached the valve value T v-evaporator, then the indoor fan will run at the set fan speed after running 8 seconds at high speed; If the indoor unit evaporator temperature t evaporator has still not reached the valve value T v-evaporator after 1 min, the indoor fan will be forced to run at high speed for 3s and then run at the setting speed; shown as the following table: Series of cassette Series of wall Model and duct types mounted type Anti-cold air valve value T v-evaporator table（℃） 35 39 T v-evaporator t / 。C Tv-evaporatorTv蒸 High 高风档 Fan OFF 风机关 t evaporator t蒸发器 Setting speed 设定风速 8s t/s 60s 0 t evaporator tReaching the valve value within one minute 蒸发器 一分钟内达到阀值 50 DC INVERTER MULTI VRF CONTROL t t / 。C t 蒸发器 evaporator Tv-evaporatorTv蒸 高风档 High 风机关 Fan OFF Setting speed 设定风速 8s t/s 0 t evaporator 60s t蒸发器 一分钟内未达到阀值 Failing to reach the valve value within one minute Once the indoor unit started under heating operation, if the fan stops in any case (including starting up, defrosting, fault, no capability needs), the anti cold air operation will keep before starting the fan for the next time. Once the indoor fan is started, unless the fan stops, the anti cold air operation will not take effect even t evaporator < T v-evaporator again. ◆ Blowing Residual Heat Operation When the indoor unit runs under heating mode, if it should be stopped for reaching the temperature spot, fault, defrosting etc., you should carry on the blowing residual heat operation before stop, in order to exclude the inner surplus heat of evaporator and electric heater. When the indoor unit needs to carry out blowing residual heat operation, the indoor fan should be switch to low fan speed, and turn off the indoor fan after running the corresponding period T residual heat. Show as the following figure: Unnecessary for blowing residual 不需要吹余热 heat Setting wind speed 设定风速 Necessary for blowing residual heat 需要吹余热 Low speed 低风档 Fan OFF 风机关 T余热 Tresidual heat t/s 0 The corresponding residual heat removal period for different models in different situations is listed in the following table. Model Duct Type Series The blowing period for residual heat in different situations T residual heat （s） Reaching the Entering into Malfunction Stop temperature the defrosting stop point 100 60-100 60 60 Wall Mounting 50 10-50 10 10 Type Series Cassette Type Low wind, 60 20 20 Series non-stop Special case: For the indoor units of cassette series, it will run at low fan speed when it reaches the temperature point, and do not need to stop the fan. 3) Compensation for Heating Temperature Under the standard conditions, when the air conditioner is running, the units will regulate the capacity output of indoor unit according to its setting temperature and air inlet temperature, and in order regulate the indoor temperature to the set temperature. When the air conditioner is installed too high and under the heating mode, the hot air will easily gather up due to the density, so the temperature of living space may not reach the set temperature, leading to uncomfortable feeling. Therefore, you should use the temperature compensation function under heating mode: to reflect the real temperature of living space by reducing 2 degrees of the air inlet temperature. You may keep comfortable temperature in the living space. Shown as the following figure: 51 DC INVERTER MULTI VRF CONTROL Expansion valve ON 膨胀阀ON Expansion Valve OFF 膨胀阀OFF Indoor ambient室内环境温度 temperature (air inlet temperature) (回风口温度) -1 +1 Indoor Setting Temperature 室内设定温度 Temperature标准情况下的温度调节 regulation under standard conditions 膨胀阀ON Expansion valve ON Expansion 膨胀阀OFFValve OFF Indoor ambient temperature (air 室内环境温度 -1 inlet temperature) (回风口温度) +1 +2 +3 Indoor Setting Temperature 室内设定温度 Temperature具有温度补偿的温度调节 regulation with temperature compensation 4) Auto swing control The indoor units of Wall mounting and cassette series have the swing function. By this function, you can increase the indoor air convection and the uniformity of indoor temperature regulation. ◆Reset The swing louver will sway once automatically when electrifying for the first time. It can make the swing louver return to the initial positions, and ensure the accuracy of swing louver action. ◆Using Indoor Units’ Own Buttons for Start When you use the indoor units’ own buttons for start, the automatic swing will work automatically. The swing louver will swing back and forth between the max and min positions (there are different max and min positions according to different modes) ◆ Use the Wired Controller or Remote Controller for controlling When using the wired controller or remote controller for start, if you don’t set the automatic swing signal when starting, the swing louver will stop at default location (The default locations are different according to different modes). If the automatic swing signal has been set well when starting, the automatic swing will automatically work. The swing louver will swing back and forth between the max and min positions (there are different max and min positions according to different modes). Cooling / Dry / Fan mode Heating mode When the wired controller or remote controller sends an automatic swing signal, the automatic swing function will be started, and the swing louver begins to swing from current position. When the wired controller or remote controller sends a stopping swing signal, the automatic swing function will be stopped, and the swing louver stops at current position. ◆ Others When the indoor unit receives the shutdown signal, detecting the fault signal and defrosting signal unless the auxiliary electric heating protection, no matter the swing louver are under any state, they will all stop at initial position after the cessation of indoor fans. When the indoor units detected the auxiliary electric heating protection, no matter the indoor units are under any state, the automatic swing will work, and the indoor fans will run at high speed at the same time. 5) Controlling of drainage pump motor Cassette indoor units have drainage pump device to discharge the condensation water which is produced during cooling or drying. ◆ When the indoor unit is operating under cooling or dry mode, the water pump and compressor will start at the same time. ◆ When powering off or cooling stop, drying stop or transfering to other modes, the water pump will be powered off after five miuntes. ◆When water level is flooded for 8 second at any mode (include power-off), the water pump must be started at once. The pump will not stop running untill the flooding signal disappears and it will stop running ten minutes after 52 DC INVERTER MULTI VRF CONTROL the flooding signal disappears. 制冷停机 Cooling stop 制冷 Cooling Non-cooling 非制冷 Non-cooling 非制冷 Compressor start 压缩机开 Compressor 压缩机关 stop 压缩机关 Compressor stop Pump start 水泵开 Pump stop 水泵关 Pump 水泵关stop 5m Pump 水泵开start Pump 水泵关 stop 5m t Water full 水满信号有效 signal is valid Water full signal is 水满信号无效 invalid Pump 水泵关stop 水满信号消除 Water full signal is disappears 8s 水泵开 Pump start Pump stop 水泵关 10m t 6) Anti- frosting operating undercooling and drying operation When evaporator temperature is too low under cooling and drying operation, in order to avoid indoor unit frosting and affect the cooling effect, you should carry out anti frosting operating at approproate time. Under cooling and drying mode, after the compressor starts for TCompressor (minutes), when continuously measuring that the TTube-inlet temperature ≤TFrosting temperature of evaporator for Tantifrosting,, the antifreezing protection will operate and the indoor fan and swing fan will keep the former state; when the TTube-inlet temperature ≤TFrosting temperature, the LED will not light and the controller will operate as setting mode. The parameter of TCompressor, TDefending frost, TFrosting temperature and TReset temperature will be different according to the model, as shown: TFrosting temperature TReset temperature TDefending frost Model TCompressor (m) (m) (℃) (℃) Series of cassete and 15 10 -4 15 duct type Series of wall mounted 6 3 0 10 type 7) Controling of indoor electronic expansion valve ◆ Reset control of indoor electronic expansion valve When the indoor unit is energized, it will automatically carry out the electronic expansion valve reposition action, to make the electronic expansion valve return the initial position, and ensure the accuracy of expansion valve’s action. ◆ Controling of superheating degree in cooling mode In the operation process of cooling and drying , to keep suitable superheating degree, the unit will control the jaw opening of indoor electronic expansion valve according to the difference between entry temperature and setting superheating value of indoor unit evaporator.It will be detected every 40 seconds. This process will stop when powering off, stop after reaching temperature point and malfunction. ◆ Controlling of supercooling degree in heating mode In the operation process of heating, to keep suitable supercooling degree, the unit will control the jaw opening of indoor electronic expansion valve according to the difference between entry temperature and setting supercooling value of indoor unit evaporator. It will be detected every 40 seconds. This process will stop when powering off, stop after reaching temperature point and malfunction. 8) Controling of sensor test ◆ Ambient temp. sensor When the ambient temperature is measured lower than -20℃ or higer than 100℃ for one minute continuously, the ambient sensor error signal will be sent(error code: F0), and then indoor unit will stop for abnormity. When the environment sensor is in trouble, the environment temperature is tested lower than -20℃ or higer than 100℃ for one minute continuously, the ambient sensor error signal will disappear, and indoor unit will operate as the former state. ◆ Evaporator temp sensor When the evaporator temperature is measured lower than -30℃ or higer than 100℃ for one minute continuously,the evaporator temp sensor error signal will be sent (error code: F0), and then indoor unit will stop for abnormity. 53 DC INVERTER MULTI VRF CONTROL When the evaporator temperature sensor is in trouble, the evaporator temperature is measured lower than -30℃ or higer than 100℃ for one minute continuously,, the evaporator temperature sensor error signal will disappear, and the indoor unit will operate as the former state. ◆The measure times should not be accumulatived Fault Type Error Code Indoor ambient temperature sensor error F0 Indoor tube-inlet sensor error F1 Indoor tube sensor error F2 Indoor tube-exit sensor error F2 Upper limit value 上限值 感温包 Temperature of sensor 温度 下限值 Lower limit value 故障产生 Error producing Error故障恢复 resume 故障产生 Error producing Error故障恢复 resume 感温包故 Sensor fault state 障状态 1m 1m 1m 1m <1m t 9) Address setting of indoor unit Indoor unit at the same units must have exclusive address to operate, so you should set the address when installing the indoor unit. The address of indoor unit at the same units is not allowed to repeat. The address of the same indoor unit should conform to the address of remote controller. The address setting of indoor unit and remote controller should use address DIP switch, which is set on the mainboard of indoor unit and remote control, and has the sign of “address”. The address which DIP switch refers to is listed as follows. Dial-up code table (4 positions DIP switch) Position 4 Position 3 Position 2 Position 1 Address Position 4 Position 3 Position 2 Position 1 Address ON ON ON ON 1 OFF ON ON ON 9 ON ON ON OFF 2 OFF ON ON OFF 10 ON ON OFF ON 3 OFF ON OFF ON 11 ON ON OFF OFF 4 OFF ON OFF OFF 12 ON OFF ON ON 5 OFF OFF ON ON 13 ON OFF ON OFF 6 OFF OFF ON OFF 14 ON OFF OFF ON 7 OFF OFF OFF ON 15 ON OFF OFF OFF 8 OFF OFF OFF OFF 16 54 DC INVERTER MULTI VRF CONTROL 11) About functional DIP swicth S7 ( for Na-K series) Before the mainboard is electrified, the setting of DIP swicth S7 must be finished, this switch will decide the working mode of indoor unit; the position of ducted units is 4, and other machine is 3. Functional description as follows: DIP swicth silk print 1（S / R） 2（L / I） 3（M / S） Functional Description Selecting of memory mode: A. Electrifying renew mode and electrifying standby mode select; B. This function is effective without wired controller. Selecting of wired controller and receiver head A. If you select wired controller the function of receiver head will be shield; B. If you select receiver head the wired controller can not work. Setting of master / slave indoor unit: A. To slove the problem of mode conflict; B. This function will be effective when controlled without wired controller. Dialing on Dialing off Electrifying standby Electrifying renew Selected wired controller Selected receiver head Master indoor unit Slave indoor unit Selecting of ambient temperature sensor (Only Ambient Ambient for ducted units): A. Selecting of mainboard ambient temperature temperature sensor on sensor on 4（I / O） temperature sensor(TAmbient and receiver head temperature sensor(TAmbient1); mainboard is receiver head is B. This function will be effective when selected selected mainboard controlled without wired controller. Functional description of master / slave indoor unit: ◆ This function is effective without wired controller. if it has wired controller, the master / slave unit function is operated by wired controller; ◆ The complete unit will judge automatically. it will select the minimum indoor unit address code and minimum pinboard address code as master indoor unit. ◆ Once the indoor unit address is decided, the operation mode of the complete unit will follow the operation mode of the selected unit. For example, if the master indoor unit is in cooling (heating) mode, the outdoor will operate under cooling(heating) mode, and any indoor units which operate under cooling (heating) mode will show mode conflict. ◆ When the master indoor unit meets power failure or is turned off, the unit mode will be treated as the former mode conflict, i.e. the operation mode of the indoor unit mode is the operation mode of the complete unit. About functional DIP swicth S7 ( for Cassette Type) The 3-bit dial switch must be set before energizing the main board and it determines running state of indoor unit. Function of it is as follow: Dial switch Silk screen 1（S / R） 2（L / I） Function Selection of memory mode: A：Selection between reset mode and standby mode after Dial ON Standby after Dial OFF Reset after energizing energizing B：This function is available without wired controller. energizing Selection between manual controller and receiver A：If manual controller is selected, remote-control function of Selecting Selecting receiver will be shielded. B：If receiver is selected, wired controller will be non-effective. wired receiver controller joint 55 DC INVERTER MULTI VRF 3（M / S） CONTROL Setting of main and slave indoor units A：For resolution of conflict among the modes. B：This function is available without wired controller. Main indoor Slave unit indoor unit About functional DIP swicth S7 ( for Ducted Type) Functional DIP switch S7 DIP switch Description Code Setting 0（ON 位） 1 1（S / R） Memory mode setting Energized standby（S） Energized recovery （R） 2（L / I） Control method setting Wired control （L） Remote control （I） Master indoor unit（M） Slave indoor unit（S） Return air inlet （I） receiver（O） Low static pressure（L） High static pressure（H） 3（M / S） Master/slave indoor unit setting Collection point 4（I / O） setting for ambient temp. 5（L / H) High-low static setting of fan Specific function of each function DIP switch is as follows: DIP switch 1（S/R）——Memory mode setting; it includes energized standby mode and energized recovery mode. Energized standby mode is that: after the unit resumes power supply, the previous setting parameters will be maintained but cannot automatically run and such setting is factory setting (dialing the DIP switch to “ON” position); For example, setting parameters of a indoor unit are high fan speed before de-energization and 24℃ and after resuming power supply, the unit will be in standby status; Then manually turn on the unit and its parameters are still high fan speed and 24℃. Energized recovery mode is that: after the unit resumes power supply, not only it will keep the previous setting but also can automatically run; But if the unit is in turnoff status before de-energization, it will still be that status after resuming power supply. DIP switch 2（L/I）——Control mode; it includes wired control mode and remote control mode. Wired control mode is that: control the running of indoor unit by wired controller, which is factory setting (dialing the DIP switch to “ON” position); When the setting is wired control mode, “Memory mode setting” and “Master/slave indoor unit setting” of S7 are invalid which can be directly set on the wired controller. Remote control mode is that: control the running of indoor unit by remote controller; when the setting is remote control mode, its functional code must be set in S7. DIP switch 3（M/S）——Master/slave indoor unit setting; it is master/slave setting of indoor unit running mode, which is mainly used for people’ priority requirements (such as leaders, patients, etc.). The factory setting is master indoor unit( dialing the DIP switch to “ON” position). When settings of all indoor units are slave indoor units, outdoor unit will run in the mode of firstly started slave indoor unit. If the mode of later started slave indoor unit and mode of firstly started slave indoor unit conflict, the conflict modes error will be warned by the system and later started indoor unit cannot run. In that case, the running of the unit is decided by firstly started slave indoor unit. 56 DC INVERTER MULTI VRF CONTROL When there is only one indoor unit that is set to be master indoor unit, in that case, no matter if the master indoor unit is firstly started, the conflict mode error will be warned by slave indoor unit once the mode of slave indoor unit and the mode of master indoor unit conflict (except for turnoff mode of master/slave indoor unit). And the unit will firstly run at the mode of master indoor unit When there are multi indoor units that are set to be master indoor units, the unit will run at the mode of master indoor unit with min. address code. When the indoor unit with min. address code changes to the running status from turnoff status, modes of other master indoor units or slave indoor unit should be in the same mode with it, or the conflict mode error will be warned. Therefore, when there are multi master indoor units, set the address code from high to low according to priority. DIP switch 4（I/O）——Collection point setting of ambient temp.; the setting is mainly used when there is high differential between temperatures of air conditioning area and return air of the unit. The setting is valid only when there is receiver and includes collection points setting of temperatures of return air inlet e and receiver head. The factory setting is the collection points setting of temperature of return air inlet( dialing the DIP switch to the “ON” position. DIP switch 5（L/H）——High-low static pressure setting of fan; it includes high static pressure setting of fan and low static pressure setting of fan, which should be adjusted according to the project. Cautions: 1）.Code setting must be under off state of power. 2）. There is 3-bit, 4-bit or 5-bit DIP switch. 4-bit or 5-bit DIP switch is only applicable to ducted type unit(including GMV Multi VRF ducted type units and ducted type split) 3）.；When the control setting is "L", the Master/slave and memory setting on the main board is invalid. When the control setting is “I”, the code setting is valid. 4）. The dial-up position shall be at ON which means 0 or at opposite position which means 1. Dial-upswitch at middle position is prohibited. 5）. After dialing up, please record address code of the unit （√）. S1 address code S7 function code 57 DC INVERTER MULTI VRF CONTROL 5-bit functional DIP switch Functional DIP Switch S7 Address Switch S1 DIP Mainboard of 4-bit Functional DIP switch 58 DC INVERTER MULTI VRF CONTROL 3 WIRELESS REMOTE CONTROLLER NOTE! ● Make sure that there is no obstruction between the remote control and the signal receptor. ● The remote control signal can be received at the distance of up to about 10m. ● Don’t drop or throw the remote control. ● Don’t let any liquid flow into the remote control. ● Don’t put the remote control directly under the sunlight or any place where is very hot. FAN button Press the button to change the speed of the fan according to the following order. SWING AUTOFAN TEMP. button Set temp. increases 1 c by pressing "+" and decreases 1 c by pressing "-" once. Set temp. : 16 c~30 c Set temp. : 16 c~30 c FAN AUTO FAN SPEED OPER AUTO AIR SWING HUMID LIGHT SAVE TIMER ONOFF HR. COOL DRY FAN HEAT Set temp. : 16 c~30 c Set temp. : 16 c~30 c ON/OFF button Press the button to turn on the unit. Press the button once again to turn off the unit and cancal the timer. MODE button Press the button to change the mode according to the following order MODE ON/0FF NOTE: The cooling only units have no mode. NOTE! After every indoor unit received the turn off signal, the fan and electric inflate valve will continue to work for 20-70mins to make use of the rest cool or rest heat, while for preparation for the nest work. And this is normal phenomenon. 59 DC INVERTER MULTI VRF CONTROL NOTE! This type of remote control is a kind of general use remote control that is suitable for several types (function) of air conditioner units. Please understand that the functions and buttons that are not suitable for this air conditioner will not be introduced. Liquid crystal displayer It shows all set contents. SWING FAN AUTOFAN SLEEP button Press the button to set SLEEP mode, and stop when repressed. When the sleep mode is in the cool and dry mode, the set temp. will increases 1~2℃ during the set time, then the unit will operate according to the temp.. When sleep mode is in the heat mode, the set temp. decreases 1~2℃ during the set time, then the unit will operate according to the set temp.. OPER AUTO AIR SWING HUMID LIGHT SAVE TIMER ONOFF HR. SLEEP AIR LIGHT HUMID TIMER ON TIMER OFF MODE ANION SAVE ON/0FF Temp./Timer button When the unit is operating, increase 1℃ by pressing "+" button once, and decrease 1℃ by pressing "-" button once. The indoor temp. can be set in the range of 16-30℃. Press the "Timer OFF/TIMER ON" button at operating/ stopping to set the off/on time. Press "Timer OFF/TIMER ON" once to increase 0.5 hour for the set time. The Max.value of setting time could be 24 hours，when repressed it the setting time will be canceled. Operation procedure Normal procedure 1. Press ON/OFF button after connected with the power, then the unit is operating. 2. Press MODE button to choose the need operation mode. 3. Press FAN button to set the fan speed. 4. Press +/- button to set the need temp. Selectable procedure 5. Press SLEEP mode to set the sleep state. 6. Press TIMER OFF button to set the set time. Note: When the operating mode selected by the indoor unit is clash with the one selected by the outdoor unit, the remote controller will display the operating clash after 5 seconds and the power light will flicker, then the indoor unit turns off. At this time, the units will become normal after the operating mode of the indoor unit is changed to cooperate with the outdoor unit. Cool mode can cooperate with dry mode, and fan mode can cooperate with any mode. 60 DC INVERTER MULTI VRF CONTROL How to insert batteries Two batteries (Two AAA dry-cell batteries) are used by the remote control 1. Remote the cover from the back of the remote control downward, take out the worn batteries and insert two new ones (Make sure the two poles are correct) 2. Re-attach the cover. ACL 1.All the prints and code no. will be showed on the displayer after the insert of batteries. The remote control can be operated after 10sec. 2.The lifetime of the batteries is about one year. 3.Don't confuse the new and worn or different types of batteries. 4.Remove batteries when the ①Remove the cover remote control is not in use for a ③Re-attach the cover longtime to avoid mal-function caused by liquid leakage. 5.The remote control should be placed about 1m or more from the open TV set or any other electric appliances. 6.The remote control should be used in the receivable range (the RESET KEY reception range is 10m) 7.When the remote control can not be controlled in the situation of inserted batteries, please remove the back cover and press "ACL" button to make it normal. ②Insert 2AAA dry-cell battaries(attachment) 61 DC INVERTER MULTI VRF CONTROL 4 WIRED CONTROLLER 4.1 Operation and Display View Fig.4.1 Various Components of Wired controller 1 Operating mode display (Cool, Dry, Fan, Heat) 9 On/Off button 2 Sleep mode display Timer button 3 4 Ambient temp.display /Malfunction display Fan control display (automatic, high, media, low) 10 11 12 Sleep button Swing display 5 Set Temp. display 13 Fan control button 6 Defrosting display 14 Temp./ Timer decrease button 7 Timer display 15 Temp./ Timer increase button 8 Signal receptor 16 Mode button 85 54 42.5 21.5 4.2 Dimension 60 85 Fig.4.2.1 Outline Dimension Fig.4.2.2 Installation Dimension 62 DC INVERTER MULTI VRF CONTROL 4.3 Installation 1 2 3 4 Fig.4.3 Installation of wired controller SN 1 2 Name Casing base, installed into the wall Controller Soleplate 3 Screw M4X25 4 Controller Panel ●Notice for installation under the guidance of Fig.10 1. Cut off power supply before installing the electrical components.It is forbidden to carry out the installation with power on; 2. Get one end of the 4 core communication cable and put it through the rectangular hole on the base board on the wired controller; 3. Hold the base board of controller on the wall, and then fix it to the wall with M4x25 screw; 4. Plug the 4 core communication cable into the slot on the wired controller, and then fix the controller panel with base board together; 63 DC INVERTER MULTI VRF CONTROL 5 MINI CENTRALIZED CONTROLLER (REGION CONTROLLER) 5.1 Function Region monitoring control and region wired control are the two main control functions for region controller. Region monitoring controller can monitor or control 16 indoor units of a group for inquiry and single or centralized control. Region wired controller can replace 1-16 selected wired controllers to uniformly set or control the indoor units. Refer to Fig.1.1, Fig.1.2 about the Sketch map to the relation among the region controller, region monitoring controller and region wired controller. Fig.1.1 Before using, the controller functions must be selected by the personnel who performance the installation with the requirements of users. Please refer to Project Debugging Setting section for the details. Note: If the controller is set to be region wired controller, the wired controller of the selected indoor unit must be removed. The region controller can be matched with long-distance monitor. As a region monitoring controller, its control is subject to that of the long-distance monitor. In the same group, one of the region controllers can be used as region monitoring controller and matches one or more region wired controller which replace(s) one or more wired controller, in which case, the region monitoring controller can also monitor or control the region wired controller. Fig.1.2 Sketch map to the relation among the region controller, region monitoring controller and region wired controller 64 DC INVERTER MULTI VRF CONTROL 5.2 Operation View （Fig.5.2） Instruction to functions of buttons (Table 5.1) No. Name 1 FUNC (FUNCTION) 2 MODE 3 ▲ 4 ▼ 5 FAN 6 TIMER A． Under single/central control mode, set on /off timer of selected indoor unit B． Under inquiry status, inquire the timer setting of the indoor unit with current address. 7 ON/OFF Set ON/OFF of the indoor unit. 2MODE and 7 ON/OFF Lock 2MODE and 6 TIMER Shield mode Under single/central control, press MODE and TIMER simultaneously to start/ stop the shield of operation to MODE button of wired controller for selected indoor unit. 4 ▼and 6 TIMER Shielding Temp. Under single/central control, press ▼ and TIMER simultaneously to start/ stop the shield of operation to Temp button of wired controller for selected indoor unit. 7 ON/OFF and 6 TIMER Shielding ON/OFF Under single/central control, press ON/OFF and TIMER simultaneously to start/ stop the shield of operation to ON/OFF button of wired controller for selected indoor unit. 2 3 Memory mode MODE and ▲ 4 ▼and 7 ON/OFF of Selection function Function A. Switch the control mode of inquiry/single/ central control. B. In central control status, give the central order by successively pressing FUNC button. Set cooling/heating/fan/dry mode for indoor unit A. Inquiry status: cycle, increase or decrease No. of indoor units to easily inquire the status of each indoor unit. B. Single/Central control status: set running temp. of indoor unit, maximum is 30℃ and minimum is 16℃. C. Timer setting status: increase or decrease the timer on/off time, maximum is 24hr and minimum is 0. A. Set the indoor fan speed of hi/mid/low/auto. B. Successively press FAN button to set on/off swing. Under single/central control, press MODE and ON/OFF buttons simultaneously to start/ stop the lock of operation to buttons of wired controller for selected indoor units. Refer to power-off memory function about the details. A．Check the control mode of region monitoring controller / region wired controller B．Set the control mode of region monitoring controller / region wired controller Note: 1.The characters with gray back ground indicate buttons. Following part is the same to it. 2. The time of single press of the button is more than 3s, which means successively-press. 3. There isn‘t the function that the region wired controller shields other indoor wired controller. 65 DC INVERTER MULTI VRF CONTROL 5.3 Display View (Fig.5.3) No. Display name Instruction to display 1 Control mode Inquiry state, “INQUIRY” is displayed. Single control state,”SINGLE” is displayed. Centralized control state, “CENTER” is displayed. 2 Running mode Each indoor unit running mode is displayed. 3 Error “ERROR” is displayed during any malfunction to indoor or outdoor unit in a group. 4 － “－ “ is displayed when there is no malfunction to selected indoor unit and the ambient temp. is below zero. 5 Fan speed display Hi, mid, low or auto speed of indoor fan is displayed. 6 Swing Swing running of indoor unit is displayed. 7 Timer “TIMER ON/OFF” is displayed when setting timer or inquiring timer state. 8 No. of indoor unit Under inquiry state, No. of online indoor units are displayed and No. of selected indoor unit will blink. Under single control state, only No. of selected indoor unit is displayed. Under centralized state, No. of all online indoor units are displayed. 9 Room temp. “ROOMTEMP” is displayed for no malfunction, but isn’t for malfunction. 10 Shield Centralized controller A. Under inquiry state,” SHIELD” will be displayed when selected indoor unit is shielded. B. Under control state,” SHIELD” will be displayed during setting or giving the shield order. Region wired controller:” SHIELD” will be displayed when selected units are shielded during long-distance monitoring. 11 Force “FORCE” is displayed when indoor unit is forced to run. 12 ℃ (room temp.) “ ℃” is displayed when there is no malfunction. 13 Room temp. or error code Room temp. value is displayed during no malfunction to selected indoor or outdoor unit. Error code is displayed during malfunction to selected indoor or outdoor unit. 66 DC INVERTER MULTI VRF 14 CONTROL Melt “Melt” is displayed during defrosting. 15 Lock Region monitoring controller A: Inquiry state: “LOCK” is displayed when selected indoor unit is locked. B: Control state: “LOCK” is displayed during setting or giving the lock order. Region wired controller: “LOCK” is displayed when selected unit is locked in long-distance monitoring. 16 Set “SET” blinks when the unit is on and commanded. “SET” is displayed when the unit is on without command. 17 ℃ (set temp.) Set temp. value is displayed when the selected indoor unit is on and not in timer inquiry or setting status. 18 HR (hour) “HR” is displayed during timer inquiry or setting. 19 .5 “.5” is displayed when the timer time value includes 0.5 hr and the unit is during timer inquiry or setting. 20 Setting temp. and timer time During timer inquiry, integer of setting time of timer is displayed. During timer setting, integer of setting time of timer is displayed. Set temp. value is displayed when the unit is not during timer inquiry or setting. Note: 1. Contents in the double quotation marks indicate the display in LCD. Following part is the same to it. 2. Online indoor units to Mini Centralized Controller indicate that in a region. Following part is the same to it. 3. No signal control function for region wired controller, and “SINGLE” won’t be displayed either. 5.4 Connection between Controller and Unit Insert the 4-core twisted pair line to wired controller, if which is with the indoor unit, into region controller wiring terminal CN1 (or CN2), and then connect the other wiring terminal CN2 (or CN1) with the main board of indoor unit. If there is no wired controller with indoor unit, introduce a 4-core twisted pair line to indoor unit main board and connect it with region controller wiring terminal CN1 (or CN2). Note：Any main board of the indoor unit controlled by the region controller can be connected. If the region controller is used as a region wired controller, wired controller with the indoor unit must be removed. Fig2.1 Power cords and communication lines for region controller Before installation and connection, make sure the power supply is off. After installation and connection, check the connection result again to prevent loose or short. There are 4 connection lines (included in the 4-core twisted pair line) to the controller, from CN1 or the upper and right CN2 to the upper they respectively are: Ground line (GND), communication line A (A), communication line B(B) and power cord (+12 v). Note: During following connection of wirings, pay special attention to them to avoid malfunction to units for 67 DC INVERTER MULTI VRF CONTROL electromagnetic interference. 1. Keep the signal lines or wirings (communication) of region controller or wired controller at least 20 cm from the power cords or connecting lines between indoors and outdoors to prevent abnormal communication. 2. Shielding twisted pair line must be adopted as signal line or wiring (communication) once the unit is installed in the place where there is serious electromagnetic interference. 6 CENTRALIZED CONTROLLER 6.1 Function Main characteristics of Centralized Controller: ◆ A set of Centralized Controller can control 64 communication modules and can connect to as much as 1024 indoor units. It can conduct individual control with any separated area or unified control. It can monitor or control On/Off, Mode, Temperature setting and Timer On/Off of indoor unit etc. ◆ It can realize the central, single or select control to all indoor units. ◆ It can organize several indoor units into groups as you desired and conduct unified control—Group select control. ◆ Error contents are shown by codes. Corresponding communication module numbers of the indoor units with error contents would blink for rapid inspection and repair (There is sound warning for a few errors). ◆ Timer function. Every indoor unit can set Timer On/Off time by central, single or select control. Both Timer On time and Timer Off time can be set at the same time, and it is available to set the timer to which day among the 7 days from Sunday to Saturday works. ◆ Clock function displays in year, month, day, hour, minute and week, and the clock can be manually adjusted. ◆ Indoor and outdoor units online auto detect, display and working state indication. ◆ Self-inspection function is remained. ◆ Centralized Controller and several communication modules formed communication net, the length of communication wire of the net can be as long as 1km (without using communication repeaters). 6.2 Operation View 2 1 3 17 16 15 4 14 13 12 11 10 (Fig.6.2) 9 8 7 6 5 68 DC INVERTER MULTI VRF CONTROL This central control has Sequence On function, that enable conduction to sequence control 1 ALL ON to communication modular in interval of 2 seconds, communication modular controls Sequence On of indoor units (to lower impact to power network). This central control has Sequence Off function, that enable conduction of sequence control 2 ALL OFF to communication modular in interval of 2 seconds, communication module controls Sequence Off of indoor units (to lower impact to power network). 3 ON/OFF (2) For controlling units’ on and off. 4 TIMER Set and check the time of Timer On and Timer Off of indoor unit and date mode. 5 SWING Set if indoor unit swings 6 SPEED Set fan speeds of High, Medium, Low or Auto for indoor unit 7 MODE Set modes of Cool, Dry, Fan or Heat for indoor unit It works as direction and adjusting under every operation function. Such as: When 8 LEFT/RIGHT checking, it can move to the required indoor unit or communication modular by using this UP/DOWN button; when adjusting time, press LEFT (/RIGHT) to shift “Y/M/D” etc. and press UP (/DOWN) to adjust value Under control mode, press this button after setting state of indoor unit, control to indoor 9 CONTROL 10 GROUP 11 TIME Set system time 12 SYSTEM/TEST Begin setting of central control run mode, it is not recommended to be used by users. unit would be conducted by corresponding control mode. Press button under checking state to begin information check and set of grouped indoor unit, grouped information is for select control. Shift display domain and indoor wired air condition control. DOMAIN corresponding to 13 INDOOR/DOMAIN display on line communication modular, INDOOR corresponding to display on line indoor control. Press this button during process of setting function to exit the already made function 14 CANCEL setting operation. Such as, if central control mode were selected, press CANCEL at this time would back to control mode selecting state. 15 CONTROL MODE Begin control setting mode, and Central Control, Select Control and Single Control can be selected. Central Control: Control all indoor units under domain by present set state. Single Control: Control present indoor unit by present set state. Select Control: Control selected indoor unit by present set state, it also called grouped control 16 SELECT Select required control or setting object; repress the button to the object is to cancel. 17 CONFIRM Confirm the operated operation is effective 69 DC INVERTER MULTI VRF CONTROL 6.3 Display View (Fig.6.3.1) Sketch for LCD part: 1 3 2 4 5 6 7 16 8 15 14 (Fig.6.3.2) 13 12 11 10 9 1 Pagination/displays present domain Under select control mode, group no. that is present controlling is displayed; Under addresses setting state, present Soft Add is displayed. 2 Present unit no. Displays the soft address of communication module that the present checking or controlling indoor unit is belonged as well as the address of indoor unit; Format: Soft add—Indoor unit add 3 Error Displays when there is error at any indoor or outdoor unit. 4 Operation mode Displays every operation state mode of indoor unit 5 Speed display Displays High, Medium, Low and Auto speed of indoor unit 6 Check Under group control mode, it is displayed when checking grouping information; Under address setting mode, it is displayed when checking hard address. 7 Operation monitoring and controlling /monitoring When central control works in normal, operation monitoring displays; when control signal is transmitted, operation monitoring and controlling is displayed. 8 Error code Displays when abnormal occur on operation state of present indoor unit. 9 System time Displays present time, format is Y, M, D, H, M and week. 10 Timer setting Timer On/Off on when Timer On/Off is set to present indoor unit 11 Pre-set temperature Displays value of pre-set temperature 12 Ambient temperature Displays value of ambient temperature of present indoor unit 13 Swing and Defrost Displays operation of swing at indoor unit and defrost at outdoor unit 70 DC INVERTER MULTI VRF CONTROL 14 System setting Setting operation mode of central control. It should be completed by installation personnel, but not for users. 15 Control mode Displays 3 control modes of Central, Single and Select controls Displays of soft address When Indoor on, addresses of present online indoor unit is displayed; When domain on, soft address of present online communication module is displayed; Specific location of controlled indoor unit can only be ascertained when soft address fits Project Installation List. 16 Instruction to display interface: System Setting: Including Address Setting and other functions, and it is set when installation personnel are adjusting units. It is not recommended that users operate it. The usage of this function requires password. Address Setting: Since characters from 01 to 64 are fixed as the addresses of controlling communication modules displayed by central control (hereinafter called soft addresses), and the addresses of communication modules themselves (hereinafter called hard addresses) are value from 0~254, thus there is address matching problem between central control and controlled communication module. In order to solve this problem, address mapping setting is required to be conducted before project adjusting! 6.4 Communication Network Connection 6.4.1 Communication network The following is a brief sketch of communication net of multi variable units: As shown in figure, the ”\” at A are parting lines for communication net. Left side of the “\” is the communication net between central control and communication module while the right side is that between multi variable outdoor unit and indoor units. The 2 nets are individual nets. Before normal use of central control, do conduct addresses setting and adjusting to communication system by installation personnel. Only after that can the central control offered to be used by user. 71 DC INVERTER MULTI VRF CONTROL 6.5 Case Study Take one floor of an office building for example to illustrate wiring and debugging of the centralized control system. In this floor, there are 2 assembly rooms, 8 offices and 1 monitor room. Refer to the following illustration for its plane structure. 1）Instruction to Distribution of Unit and Installation of Equipment This office building has been installed with 2 sets of GMV units, as shown in the table below. Quantity of required Name Models communicati on modules Quantity of indoor Corresponding rooms of indoor units units (pinboard) Address of Room communication module Unit1 GMV(L)-Pd160 W/NaB-K 1（0） 12 1，2 Office 2 3，4 Office 3 01 Office 6 11，12 communication module Office 7 2（2） 20 7，8 9，10 Room D 5，6 Office 5 Address of Unit 2 indoor unit Office 1 Office 4 GMV-R620W4/ Address of Office 8 02 Assembly room 1 Assembly room 2 Address of indoor unit 1,2 3,4 1，2，3，4 03 5，6，7，8 72 DC INVERTER MULTI VRF CONTROL 2）Frame Diagram of System Net 73 DC INVERTER MULTI VRF CONTROL Instruction to Frame Diagram of System Net Mark A:Outdoor Unit GMV(L)-Pd160W/NaB-K can be connected with up to 16 indoor units. In this project, this outdoor unit is connected with the communication module with address of 01 and indoor units (address 01~12）of office 1-6, corresponding with independent communication Net.2. The mainboard of outdoor unit is as follow: 3-core neilsbed connects with indoor unit or communication module. Mark B: Outdoor Unit GMV（L）-R620W4/A can be connected with up to 32 indoor units by two pinboards ,either of which can connect with up to 16 indoor units . What’s more, the quantity of communication modules used is the same as that of pinboards. In this project, pinboard 1 is connected with the communication module with address of 02 and indoor units (address 01~04）of office 7-8, corresponding with independent communication Net.2. Pinboard 2 is connected with communication module of address 03 and indoor units (address 01~08）of office 1-2, corresponding with independent communication Net.3. The outdoor figure is as follow: 74 DC INVERTER MULTI VRF CONTROL Pinboard 2： 3-core neilsbed connects with indoor unit or communication module and 4-core neilsbed with outdoor unit Pinboard 1： 3-core neilsbed connects with indoor unit or modules, and 4-core neilsbed with outdoor unit Mark C: Centralized controller cabinet is mainly used to put communication modules together. Refer to Section 3 Instruction to Installation Procedure of System about its figure and connection method of communication modules. Mark D: Centralized Controller ZJ701. For the first use of it, address mapping setting must be made to specify addresses of communication modules which should be controlled. In this project example there are 3 communication modules with the address of 01, 02 and 03 which are displayed in the centralized controller correspondingly. Mark S1, S2, and S3: Telephone 3-way triple adapters are used to connect communication modules with communicating net of indoor and outdoor units. Refer to Section 3 Instruction to Installation Procedure of System for its connection method. 3） Instruction to Installation Procedure of System z Step 1: Integral Design of the Whole System. In consideration of features of building and installation of the unit, the building is divided into a lot of monitoring regions and then confirm required systems, their quantity and installation locations. As for this example: A. Division of monitoring regions: According to needs of the users, the whole floor is divided into 3 monitoring regions, south area (office 1-6), north area (assembly room1-2 and office 7-8) and monitor room. B. Confirmation of quantity of systems Name Qty Installation Location Notes Communication modules 3 Centralized control cabinet The quantity required for the pinboards is the same as communication modules. If no pinboard, only one module is needed. So, there should be 3 modules in total. Centralized control cabinet 1 Monitor room Installed indoors according to user’s conditions. Centralized controller 1 Monitor room Installed indoors z Step 2: Wiring and Installation A. Centralized controller as extension function of GMV unit can be installed and debugged after communication connection between outdoor unit and indoor unit and normal operation of the unit. B. Make of centralized control cabinet If a lot of communication modules are used, centralized control cabinet is recommended. Heavy current wires and communication lines should be wired separately. The distance between them should keep above 15cm.The following figure is an example of centralized control cabinet, but its design should be according to quantity of communication modules. 75 DC INVERTER MULTI VRF CONTROL C. Connection of communication modules COM 1 of communication module can connect with indoor and outdoor unit. The two COM2 can connect with other communication module or centralized controller. As shown in the following figure: D. Connection between communication module and indoor and outdoor units According to the net diagram, connect the communication line between indoor unit and outdoor unit. Then cut off the communication line between the mainboards of indoor unit and outdoor unit, as shown below. Align the cutting terminals and terminals of communication line to COM1, as shown below: 76 DC INVERTER MULTI VRF CONTROL In this case, there are two methods to connection of them. Method 1: Welding Weld the two cutting terminals by yellow to yellow and brown to brown, as shown below: And then weld the terminals of communication line to COM1 with the welding spots in the above figure together by yellow wire to brown wire, as shown below: At last, wrap the welding spots with insulating tape and test conduction performance of the three communication lines, as shown below: 77 DC INVERTER MULTI VRF CONTROL Method 2: Triple adapter Make crystal heads for the three lines. The connection direction should be the sameas in the above welding figures, i.e. yellow to yellow and brown to brown wire of indoor and outdoor units, but yellow to brown wire of communication line to COM1.The crystal heads are as follow: Insert the three crystal heads into the triple adopter and test conduction performance of them, as shown below: E. Connection of Communication Modules and Centralized Controller Connection of COM1 of communication module which has 3 COM in total has been introduced as the above. COM2 can connect with another communication module or centralized controller, as shown below: 78 DC INVERTER MULTI VRF CONTROL Note: The above figure is only for reference to relation among the equipments. The actual wiring is subject to the above frame diagram of system ●Step 3: There are two methods of DIP address setting of communication module Method 1: The address of each communication module has been fixed in the factory and marked on the label at the back of it. It is unnecessary for users to set anything. In addition, the 3-digital DIP can not be dialed to OFF completely, as shown below: Label for address of communication module Method 2: Manual setting of address, as operated the following: 1. Dial the digital switch at the back of communication module to OFF completely, as below: 79 DC INVERTER MULTI VRF CONTROL 2.Open the cover of communication module as below: The 8-digital DIP is as below: Set DIP for address according to the following table. Address from 0 to 31 Address DIP S2 DIP S3 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 0 1 1 0 0 1 1 0 0 1 1 0 3 0 0 0 0 1 1 1 1 0 0 0 0 1 4 0 0 0 0 0 0 0 0 1 1 1 1 1 5 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 Address from 32 to 63 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 0 1 1 0 0 1 1 0 0 1 1 0 DIP S2 3 0 0 0 0 1 1 1 1 0 0 0 0 1 4 0 0 0 0 0 0 0 0 1 1 1 1 1 5 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DIP S3 2 0 0 0 0 0 0 0 0 0 0 0 0 0 Address 3 0 0 0 0 0 0 0 0 0 0 0 0 0 32 33 34 35 36 37 38 39 40 41 42 43 44 80 DC INVERTER MULTI VRF 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CONTROL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 81 DC INVERTER MULTI VRF CONTROL Address from 64 to 95 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 DIP S2 3 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 4 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Address from 96 to 127 DIP S3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Address 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 DIP S2 3 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 4 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DIP S3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Address 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 z Step 4: System Setting of Centralized Controller SYSTEM SETTING includes ADDRESS SETTING and INITIALIZE SETTING. The former one is used for setting address of control object (communication module), and the latter one for initializing the data in the centralized controller （including clear all the finished address settings）. Since the centralized controller can control at most 64 communication modules and the address of them is 0 to 253 (0 is generally unused), it must specify the address of communication module needed to be controlled. It is ADDRESS SETTING, which is not recommended to operate by users. The debugging personnel can press SYSTEM/DEBUG into system setting interface. After pressing UP, DOWN, LEFT and RIGHT buttons, press CONFIRM button into the interface for selection between ADDRESS SETTING and INITIALIZE SETTING. The operation procedure of ADDRESS SETTING: 1. The centralized controller without energizing and setting will display following. Display Present Unit No. 00-00 which means soft address 00-No. 00 indoor unit. (Soft address is the No. displayed in 1-64 grid of LCD. Press SYSTEM/DEBUG into system setting interface. After pressing UP, DOWN, LEFT and RIGHT buttons, press CONFIRM button into the interface for selection between ADDRESS SETTING and INITIALIZE SETTING. Then press UP or DOWN button to switch between them. DC INVERTER MULTI VRF CONTROL 2. When ADDRESS SETTING is blinking, press SELECT button into address setting interface. Hard address Soft address Press LEFT or RIGHT button to switch between SOFT and Hard ADDRESS settings, and UP or Down button to adjust their values。After adjustment, press CONFIRM button to make the address values corresponding and effective. If the cursor stops at hard address position (hard address is blinking), press CANCEL button to make the setting value ineffective, in which case, the “- -”will be displayed.(Soft address is the No. displayed in 1-64 grid of LCD and hard address is the actual one of communication module.) In this example, the centralized controller controls 3 communication modules with the address of 01, 02 and 03 (i.e. hard address is 01,02 and 03).For convenient management, soft address will be set to the same as hard address, i.e. “01 001”,“02 002”and “03 003”. If communication is normal after setting, the centralized controller will display as the following figure: Soft address display 01,02 Press and 03 check indoor unit status under this button to corresponding soft address. 01,02 and 03 of soft address is displayed, which indicates normal communication of these 3 communication modules. II． PRESENT UNIT NO. displays “01-08”, which indicates No. 08 indoor unit under 01 communication module is being checked. III． Press ROOM/REGION button to check other indoor units’ status under present communication module. Indoor units’ status is automatically detected, without setting in centralized controller. I． z Step 5: Troubleshooting during Installation of Centralized Controller Generally speaking, connection of communication lines, address DIP of communication module and address mapping setting of centralized controller are the common problems during installation of centralized controller. These problems can be reflected from running indicator (green) of communication module. Meanwhile, it is recommended to debug the centralized controller after making communication of outdoor and indoor units smooth to simplify the problems. A. Connection of communication lines 83 DC INVERTER MULTI VRF CONTROL ① If incorrect or non-connection of communication module, centralized controller and communication line of indoor and outdoor units, the green indicator will be black all the time. ② It indicates connection problem between communication module and centralized controller that green indicator blinks once every 2s.In this case, COM2 must be used to connect them. ③ It indicates connection problem of communication module and indoor and outdoor units that green indicator blinks twice every 2s. In this case, COM1 must be used to connect them. Refer to Step 2, C for details. B. Address DIP of communication module There are two methods for address setting. The one is that communication module has been set by software store, but the 3-digital DIP switch can not be dialed to OFF completely. The other one is to set it manually, but the 3-digital DIP switch should be dialed to OFF completely. Refer to step 3 for details. C. Address mapping setting of centralized controller The centralized controller only can normally operate after specifying address of communication module needed to control. If not, the operation status of communication and indoor units can not be displayed by it. Refer to Step 4 for details. 84 DC INVERTER MULTI VRF CONTROL 7 MONITORING SOFTWARE 7.1 Function As the development and improvement of manufacturing technology and in order to solve the problems of complex distribution of the central AC in the buildings and difficult control and maintenance of them, an platform easy and reliable to operate must be provided to the users for daily management and maintenance. So this long-distance monitoring system combining electronic communication and computer technologies is developed to collect the running state of the units and to monitor and control the units from a long distance. Its structure is as follow: 7.2 Connection Between the Computer and the Unit 1. Notice： z z The address code of the communication modules should not be conflicted in one project. Optoelectronic Isolated Repeater: One every 800m of communication distance equipped with one and one every 30 communication modules equipped with one. z the communication cable and heavy-current wire should be separated and the distance between them can not be below 15cm line A and line B of Bus 485 should respectively correspond with line A and line B. z DC INVERTER MULTI VRF z CONTROL crystal head（crystal head buckle is downwards） 2. Wiring Diagram Description of above communication cables Cable Description D1 crystal head and the other end is XH 4-core pin connector（2-core Type-V twisted pair wire） D2 both crystal head(Standard parts) D3 crystal head and the other end connects of it connects with wiring terminal of converter. （2-core Type-V twisted pair wire） H2 both 9-core head (Standard parts) 86 DC INVERTER MULTI VRF CONTROL 7.3 Hardware 1. Introduction to Main Devices 1.1 R232-R485 Optoelectronic Isolated Converter (standard parts) 1）Function Introduction: z R232-R485 optoelectronic Isolated converter is used to convert the signal 232 of PC COM and signal of bus 485. 2）Dimension Description L（mm） W（mm） H（mm） optoelectronic isolated converter 94 72 23 3）Installation Dimension DC INVERTER MULTI VRF CONTROL 4）Installation Criteria: z It must be installed indoors to avoid knock, insolation or rainwater and is better to be put in the monitoring room. z This device must be the original one in the factory. Never self-buy the models for replacement. z 220-V AC socket must be installed for independent power supply. z Power supply specification: 12～30VDC 800mA 1.2 Optoelectronic Isolated Repeater(optional parts) 1）Function Introduction: z Optoelectronic Isolated repeater is mainly used to collect increase of communication distance and nodes when the quantity of communication modules is above 30 or communication distance is above 800m.Refer to Project and Installation section for details. z 2）Dimension Description L（mm） W（mm） H（mm） Optoelectronic Isolated Repeater 94 72 23 3）Installation Dimension 88 DC INVERTER MULTI VRF CONTROL 4）Installation Criteria: z It must be installed indoors to avoid knock, insolation or rainwater and is better to be put in centralized control cabinet z This device must be the original one in the factory. Never self-buy the models for replacement. z 220-V AC socket must be installed for independent power supply. z 12～30VDC 800mA Power supply specification: 12～30VDC 800mA 1.3 Communication Module (standard parts) 1）Function Introduction z Communication module is used for conversion and transfer of signal of PC and air conditioner during the communication of them, making the role of communication controller. Refer to User Instruction to Communication Module for details. 2）Dimension: Description L（mm） W（mm） H（mm） Communication module 150 102 30 89 DC INVERTER MULTI VRF CONTROL 3）Installation Dimension: Description Hanging Hole Distance to top side（mm） 35 Diameter（mm） 5 4）Use Instruction to Communication Module z The Sketch Map of COM, as shown below: Power z Use Instruction Please check the user manual of communication module for details information. 5）Installation Criteria of Communication Module: z Ensure the specification of power adapter to avoid malfunction or damage to the communication module. z Ensure unique DIP address of each communication module in the project to avoid malfunction. z Ensure communication cable connects with correct COM to avoid malfunction. z The communication modules should be put in centralized control cabinet together to avoid direct sunlight or high temperature and wet environment. z Power transformer specification: input AC200V～50HZ and output DC9V～800mA 90 DC INVERTER MULTI VRF CONTROL 1.4 Centralized Control Cabinet (user provided parts) 1）Function Instruction: z It can put the communication modules together for convenient centralized management and reliable operation. 2）Dimension: z The following dimension is for reference. The cabinet is designed according to 10 communication modules into. If more modules are needed, the cabinet should be designed once again. The internal structure should accord to actual state. The external dimension of the cabinet (Unit: mm) 3）Installation Criteria: z z z z The dimension of the cabinet should be designed according to quantity , arrangement and put position of the communication modules before make of it. Independent power supply for each communication module is needed, so enough 220v AC sockets should be installed in the cabinet. The communication cable and heavy-current wire should be separated for the distance above 15cm. The cabinet should be put indoors and locked to avoid insolation and rainwater or contact of non-manager. 1.5 3-way Phone Connector (user provided parts) Note: Lines without 3-way telephone connector can be connected by welding and protected with insulating tape to avoid oxidization and short circuit. DC INVERTER MULTI VRF CONTROL 1）Function Instruction: Common 3-way phone connector is applied to connect 3 pieces of communication cable. Dimension ： Description L（mm） W（mm） H（mm） 3-way connector 33 27 21 2）Installation Criteria: z z z z z Avoid knock, insolation or rainwater. Ensure tightness of each bayonet without load. Perform conduction test after installation. Replace the ones of poor contact. The welding method is better than 3-way connector. After the connection of communication cables with 3-way connector, it must be fixed by insulating tape to avoid loose and poor contact of crystal head. 92 GREE COMMERCIAL AIR CONDITIONER DC INVERTER MULTI VRF INSTALLATION 93 DC INVERTER MULTI VRF INSTALLATION INSTALLATION 1 PRECAUTIONS FOR INSTALLATION 1.1 Precautions for installation Before installation, please ensure if the installing site, power ratings, possible operating range (pipe distance, height difference between indoor and outdoor unit, power voltage) and installing space are correct and suitable. The outdoor unit is general to all models according to its power. To ensure correct installation, please make sure to read the Safety Considerations thoroughly before starting the installation works. The considerations stated below are classified into WARNING and cause death or severe injury in case of wrong installation are identified in CAUTION. Those that might WARNING. However, those that are stated in CAUTION may also cause severe accidents sometimes. Therefore, both of them relate to important safety considerations and must be strictly followed. After completing the installation and test run and confirming that all are normal, please introduce to the client on how to use and repair the machine according to the Operating Instructions. Besides, please deliver the considerations herein to the clients together with the Operating Instructions, and ask them to keep properly. WARNING! The installation shall be performed by the vendor or professional dealer from which you buy the machine. If you install by yourself, any improper installation might cause water leakage, electric shock or fire accident. The installation shall be done correctly according to installation instructions. Improper installation may cause water leakage, electric shock or fire. To install a large air-conditioning system in a small room, please make sure to take measures to prevent that the refrigerant will not exceed the limit concentration in case of leakage. For the measures to prevent the refrigerant from exceeding the limit concentration, please consult your dealer. If no proper measures, it might cause human suffocation in case of refrigerant leakage. Please install at a position that is strong enough to support the weight of machine. If the installing position is of low strength, the machine may drop down and thus cause human injury. Please carry out installation in accordance with the rules for preventing the typhoon or earthquake. The machine may tip over if the installation does not comply with the requirements. The electrical cabling shall be carried out by qualified electricians in accordance with the Safety Code for Electrical Equipment, relevant local rules and the installation instructions. Make sure to use the special-purpose circuit. If the power circuit capacity is low or the construction is improper, it might cause electric shock or fire accidents. Please use suitable cables and connect them securely. Please fix the terminal joints securely. The terminal connection shall not be affected due to any external force applied onto the cable. Improper connection and fixing may cause heating and fire accidents. Keep the cables in correct shape and prevent them from protruding upward. Please protect them securely with repair board. Improper installation may cause heating and fire accidents. When erecting or relocating the air conditioner, do not let any air enter into cooling circulation system except the specified refrigerant. If any air is mixed, abnormal high pressure will occur in the cooling circulation system, thus causing crack or human injury accidents. During installation, please always use the attached parts or designated parts. Failure to use the designated parts may cause water leakage, electric shock, fire or refrigerant leakage. CAUTION: Please earth securely. Do not connect the earth wires to gas pipe, water pipe, lightning rod or telephone line. Improper earthling might cause electric shock. Leakage circuit breaker must be installed at some place. No installation of leakage circuit breaker might cause electric shock. Do not install at a place where inflammable gas might leak. Gas leakage and despot around the machine might cause fire accidents. To ensure correct drainage of water, the drainage hose shall be installed according to the installation instructions. Also the heat insulation shall be provided to avoid condensing.Improper installation of the pipe might result in water leakage and lead to possible wetting of the articles in the room. 94 DC INVERTER MULTI VRF INSTALLATION 1.2 Key Points of Installation Installation Procedures Description and Acceptance Criteria 1. The materials specified on the engineering drawing shall be purchased as specified (e.g. copper tube, thermal insulation tube, PVC pipe, power cables, air switch, etc); Material Selection and Equipment Inspection 2. The materials not specified on the engineering drawing shall be purchased according to the actual quantity of works (e.g. hanger frame, cable duct, etc); 3. Check if the outdoor unit, indoor unit, communication wires and accessories are complete. 1. The power cables shall be separated from communication wires at a least distance of 10cm. 2. Connection use strong force. 3. Communication To avoid breaking the communication wires, please do not For multiple units, please mark them properly. Switch on indoor and outdoor unit, and ensure there is no wire display of “Communication Wire Error E6” 1. address dial code. Address dial code Each indoor unit under the same system has a unique 2. The wired controller and its corresponding indoor unit have the same address dial code. Remote Control Select the remote control mode; 2. The centralized controller and communication module shall be installed free from the source of interference. Installation of indoor unit 1. Power cord 1. The power cable must meet the specifications. 2. The indoor units under the same system must be arranged under unified power supply. Installation Drainage hose 1. The PVC pipes must meet the specifications. 2. A specific gradient must be provided along the water flow direction. 3. Carry out water detection after installation. Carry out thermal insulation to the drainage hose only after the water detection is accepted. Thermal insulation 1. The thermal insulation tube must meet the specifications. 2. Seal between the thermal insulation pipes to avoid air entry. Installation of Air Duct (when 1. Design the length of air duct according to static pressure; with 2. The return air inlet shall be optimally designed to avoid high static pressure duct-type unit) too small size. Installation of connection pipes Welding 1. The copper tube must meet the specifications. 2. Ensure it is dry and clean inside the tube. 3. Make sure to charge nitrogen as required for protection 95 when welding the tubes. 4. Please keep to the welding process and ensure the DC INVERTER MULTI VRF INSTALLATION system free of leakage. 5. Add a dual-way filter on liquid pipe side. 6. For multiple systems, please mark them properly. Carry out leakage detection under pressure after welding. 1. Purge the system clean. 2. Keep the pressure for 24 hours Purge and make leakage Except for the influence by temperature, it is deemed detection under pressure acceptable if pressure drop is within 0.02MPa. (With the temperature change by 1?, the pressure will change by approx. 0.01MPa). Thermal insulation 1. The thermal insulation tube must meet the specifications. 2. Seal between the thermal insulation pipes to avoid air entry. Installation of outdoor unit 1. Select the installing position correctly. 2. Build the foundation according to the anchor bolt position and the dimension of outdoor unit; 3. Build the damping device properly. 4. Avoid sharp knock when handling the outdoor unit. The inclination angle shall not be higher than 15° Connection of indoor unit and outdoor unit 1. Tighten the nuts; 2. Provide proper protection to the outdoor connection pipe, communication wires and power supply. Keep the pressure for 24 hours. Except for the influence by Leakage detection under pressure temperature, it is deemed acceptable if pressure drop is within 0.02MPa. (With the temperature change by 1℃, the pressure will change by approx. 0.01MPa). 1. Establish vacuum simultaneously in the gas pipe and liquid pipe; Vacuuming 2. The vacuuming time shall be long enough. Put still for 1 hour after vacuuming. It is deemed acceptable if the pressure will not rise. Add refrigerant Add refrigerant according to the volume as specified on the engineering drawing. Open the valve of outdoor unit Commissioning of complete unit Remarks: 1) Described above are general working procedures. The procedures might vary with the site conditions. 2) For detailed installation rules, please see the description in each chapter. 96 DC INVERTER MULTI VRF INSTALLATION 2 FLOW CHART OF INSTALLATION Design 设计交底 Kicking-off 材料的选购 Material selection Inspection of site 现场安装位置审核 installation position 安装室内机 安装连接管 Installation of indoor unit Installation of connection pipes 安装室外机 Installation of outdoor unit 焊接 Welding 安装远 连接 连接 安装 程监控 通讯线 电源线 排水管 Installation Connection Connection Installation of remote of of power of drainage control pipes communica cables tion wires 地址拨码 Address dial code Thermal insulation 保温 连接室内机和室外机 Connection of indoor unit and outdoor unit 室内机 试运行检查 Test run of indoor unit Purge and make 吹洗和保压检漏 leakage detection Connection of 连接电源线 power cables under pressure 焊接 Welding 保温 Address dial code 连接室内机和室外机 Connection of indoor unit and outdoor unit Leakage detection under pressure 保压检漏 抽真空 Vacuuming 风量 噪音检查 Air flow and noise level inspection Add refrigerant 追加制冷剂 打开阀门 Open the valve 机组调试 Commissioning of complete unit 竣工图 As-built Drawing 交付使用说明书 Delivery of the Operating Instructions 97 DC INVERTER MULTI VRF INSTALLATION 3 INSTALLATION OF OUTDOOR UNIT 3.1 Cautions for installation of side discharge outdoor unit To ensure good operation of the air conditioner, the selection of installing position must be in accordance with the following principles: The outdoor unit shall be so installed that the air discharged out of the outdoor unit will not flow back and that enough space shall be maintained around the machine for repair. The installing position shall be in good ventilation, so that the machine can breathe and exhaust enough air. The installing position shall be strong enough to withstand the weight of outdoor unit and be able to isolate the sound and absorb the vibration；Also ensure that the outlet air and noise from the air conditioner will not affect the neighbors. The outdoor unit must be lifted by using the designated lift hole. During lifting, take care to protect the air conditioner and avoid knocking the metal parts, thus to prevent rusting in the future. Avoid direct sunshine as it might be. The installing position must be able to drain the rainwater and the water generated from defrosting. The installing position must ensure that the machine will not be buried in the snow or affected by the wastes or oil mist. To meet the noise and vibration requirements, the outdoor unit shall be installed by using rubber damping pad or spring damper. The installing dimension shall comply with the installation requirements in these instructions. The outdoor unit must be fixed at the installing position. The installation shall be done by specialist technicians. 3.2 Selection of Installation Site The place with no residual air The place where the accessories can be securely fixed The place where the air will not obstruct the water inlet pipe or water outlet pipe The place that goes beyond the heating range of other heat sources The place where the wastewater can be safely drained The place where the noise and hot air will not affect the neighbors The place where the snow will not be piled The place where the water outlet pipe will not be blown by strong wind Notes: Do not use guardrail on four sides. Leave 1m at least above the machine. In case of short-circuit risk, please install an adaptor changeable in air direction. To avoid short circuiting, please provide adequate suction space when multiple machines are to be installed. In the region with snow, the machine shall be installed in a frame or beneath the snow guard, thus to prevent snow piling on the machine. Do not install the equipment in a region where any inflammable gas might leak. ﹡The snow guard and other devices shall be designed and installed by the user. 98 DC INVERTER MULTI VRF INSTALLATION 3.3 Dimensions Data Appearance of GMV(L)-Pd100W/NaB-K,GMV(L)- Pd 120W/NaB-K,GMV(L)- Pd 140W/NaB-K,GMV(L)- Pd 160W/NaB-K Unit:mm Model A B C GMV(L)- Pd100W/NaB-K 1100 340 1250 GMV(L)- Pd120W/NaB-K 1100 340 1250 GMV(L)- Pd140W/NaB-K 1100 340 1250 GMV(L)- Pd160W/NaB-K 1100 340 1250 3.4 Installation space requirements ① Clearance data of single unit - Installation space requirements GMV(L)-Pd120W/NaB-K Unit Installation Space Dimension Unit: mm ② Clearance data of multiple unit ★Arranged alongside on left and right ◆Air outlet side open Unit: mm 300(150)or above 300(150) 或以上 99 DC INVERTER MULTI VRF ◆ INSTALLATION Obstructions on air outlet side Unit: mm 500 500 or over 或以上 300(150) 300(150) or over 或以上 ★Arranged on front and back 1500 or over 1500或以上 1500 or over 1500或以上 300(200) 300（200） or over 或以上 ★ Arranged alongside left / right and front / back 600(500) 600(500) or over 或以上 Unit: mm ★Arranged alongside on left and right Unit: mm 100 or over 100 DC INVERTER MULTI VRF INSTALLATION ★Arranged by layer on upper and lower Unit: mm 200 or above 500 or above 500 or above Bench Bench 101 DC INVERTER MULTI VRF INSTALLATION 4 INSTALLATION OF INDOOR UNIT 4.1 Duct Type 4.1.1 Selection of installation site ● The selection of the installation place of the air conditioner unit The installation must accord with the national and local safe criterion. Since the quality of installation would affect the operation directly, user should contact the seller and have the conditioner installed and tested by the professional install personnel according to the install instruction instead of install by himself/herself. Only connect the power after all the installation works are finished. ● The selection of the installation place of the indoor unit ☆ Prevent direct sun burn. ☆ Make sure that the top steeve, ceiling, and the structure of the construction etc. is strong enough to bear the weight of the unit. ☆ The drainage hose is easy to drain. ☆ The air flow is not blocked at the outlet and intake vents. ☆ The connecting pipe indoors and outdoors can be led to outside conveniently. ☆ The unit cannot be installed in the place where flammable or explosive thing is stored or the place where there is leakage of flammable or explosive gas. ☆ The unit cannot be installed in the place where there is corrupt gas and serious dust, saline fog, lampblack and high humidity. Note！ The air conditioner unit installed in the following place may have malfunction, if it is unpreventable please contact the Nominated Repair Center Of Gree Electric Appliances, Inc. Of Zhuhai. ①the place with greasy all around; ②the seashore place with salinity and alkali; ③the place with vulcanized gas( such as vulcanized hot spring); ④the place with high frequency equipment ( such as wireless equipment, electric welding machine and medical treatment equipment);⑤the place with special environment. 102 DC INVERTER MULTI VRF INSTALLATION The following figure is applicable to the indoor units of GMV(L)-R22P/Na-K,GMV(L)-R25P/Na-K,GMV(L)-R28P/Na-K,GMV(L)-R36P/Na-K Electric box Nameplate Liquid pipe Gas pipe Rear air return vent Lower air return Drainage pipe The following figure is applicable to the indoor units of GMV(L)-R45P/Na-K, GMV(L)-R50P/Na-K, GMV(L)-R56P/Na-K,GMV(L)-R63P/Na-K,GMV(L)-R71P/Na-K,GMV(L)-R80P/Na-K,GMV(L)-R90P /Na-K,GMV(L)-R112P/Na-K,GMV(L)-R125P/Na-K,GMV(L)-R140P/Na-K 103 DC INVERTER MULTI VRF INSTALLATION Model A(mm) B(mm) C(mm) D(mm) E(mm) F(mm) G(mm) GMV（L）-R45P/ Na-K 932 430 738 904 980 736 738 GMV（L）-R50P/ Na-K 932 430 738 904 980 736 738 GMV（L）-R56P/ Na-K 1112 420 918 1070 1155 756 1008 GMV（L）-R63P/ Na-K 1112 420 918 1070 1155 756 1008 GMV（L）-R71P/ Na-K 1112 420 918 1070 1155 756 1008 GMV（L）-R80P/ Na-K 1112 420 918 1070 1155 756 1008 GMV（L）-R90P/ Na-K 1382 420 1155 1340 1425 756 1278 GMV（L）-R112P/ Na-K 1382 420 1155 1340 1425 756 1278 GMV（L）-R125P/ Na-K 1382 420 1155 1340 1425 756 1278 GMV（L）-R140P/ Na-K 1382 420 1155 1340 1425 756 1278 Model H(mm ) I(mm) J(mm ) Liquid pipe(inch) Gas pipe(inch) Drainage hose （Outer ×Inner） GMV（L）-R45P/ Na-K 125 207 266 Φ1/4＂ Φ1/2＂ Φ30×Φ27 GMV（L）-R50P/ Na-K 125 207 266 Φ1/4＂ Φ1/2＂ Φ30×Φ27 GMV（L）-R56P/ Na-K 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 GMV（L）-R63P/ Na-K 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 GMV（L）-R71P/ Na-K 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 GMV（L）-R80P/ Na-K 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 GMV（L）-R90P/ Na-K 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 207 250 300 Φ3/8＂ Φ5/8＂ Φ30×Φ27 GMV（L）-R112P/ Na-K GMV（L）-R125P/ Na-K GMV（L）-R140P/ Na-K 104 DC INVERTER MULTI VRF INSTALLATION The following figure is applicable to the indoor units of GMV（L）-R22P/NaB-K、GMV（L） -R28P/NaB-K、GMV（L）-R36P/NaB-K、GMV（L）-R22PS/NaB-K、GMV（L）-R28PS/NaB-K、 GMV（L）-R36PS/NaB-K. Fig.1 105 DC INVERTER MULTI VRF INSTALLATION The following figure is applicable to the indoor units of GMV（L）-R45P/NaB-K、 GMV（L）-R56P/NaB-K、 GMV（L）-R71P/NaB-K、GMV（L）-R90P/NaB-K、GMV（L）-R112P/NaB-K、GMV（L）-R140P/NaB-K、GMV （L）-R45PS/NaB-K、 GMV（L）-R56PS/NaB-K、GMV（L）-R71PS/NaB-K、GMV（L）-R90PS/NaB-K、GMV（L） -R112PS/NaB-K、GMV（L）-R140PS/NaB-K. Fig.2 1、Look into from air outlet vent, the wiring is in the left of the unit. 2、The method of wind circle can be selected to bottom back wind or rear back wing according to the installation circumstance of the reality. 型号 GMV(L)-R45P/NaB-K GMV(L)-R45PS/NaB-K GMV(L)-R56P/NaB-K、GMV(L)-R71P/NaB-K GMV(L)-R56PS/NaB-K、GMV(L)-R71PS/NaB-K GMV(L)-R90P/NaB-K、GMV(L)-R112P/NaB-K GMV(L)-R90PS/NaB-K、GMV(L)-R112PS/NaB-K GMV(L)-R140P/NaB-K 、 GMV(L)-R140PS/NaB-K A 932 B 430 C 738 D 892 E 980 F 721 G 738 H 125 I 203 J 266 1114 420 918 1074 1155 736 1010 207 207 300 1382 420 1155 1340 1425 736 1280 207 250 300 106 DC INVERTER MULTI VRF INSTALLATION 4.1.3 Installation space requirements Nut with washer Nut spring pad 4.1.4 Installation demonstration ① Selection of return air duct 5 4 5 Supply Wind air supply 2 3 Supply air Wind supply Return air 1 Back wind Install the return air pipe (a) Install the back wind pipe (a) 4 6 1 Return air Back wind Install the return air pipe (b) Install the back wind pipe(b) No. Name No. Name １ Return air inlet (with filter) 4 Indoor unit ２ Canvas air duct 5 Supply air duct ３ Return air duct 6 Test grill ② Installation of fresh air duct 1. When fresh air ductis needed to be connected, cut the fresh air baffle as shown in fig.8. Plug up the gap of fresh air baffle by sponge if fresh air duct is not used. 2. Install the circle flange so that the fresh air duct can be connected as fig.9. 3. Well sealing and heat preservation should be done for both air duct and circle flange pipe. 4. Fresh air should be the air after filtrate treatment. Cut off Cut off Fresh baffle Newair wind baffle Round air duct Circle wind pipe 107 DC INVERTER MULTI VRF INSTALLATION ③ Installation of air supply duct Ceiling hoisting Return air Back wind Supply air Wind supply Return air Back wind No. 1 2 3 4 5 6 Name Hoisting Return air duct Ducted type indoor unit Return air inlet Supply air bent Air outlet Note：Fig.6 only shows the installation of back return air inlet.The bottom return air inlet can be installed according to the back return air inlet. The supply air duct, which is rectangle or round, and connected with the air inlet/outlet of the indoor unit, should keep open at least one. The round air duct type should adopt round duct to transmit cold (hot) air to the room. The round air duct should add a transitionary pipe, whose size should match with the size of supply air outlet of the unit. After connecting the transitionary pipe, install the round air outlet connection pipe whose longest length to each individual air outlet should not be over 10m. Ducted type indoor unit model 70 can share 3 trainsitional pipes, while model 100,120 can share 4. The transitional pipe, whose straight length is 200.Round air outlet connection pipe produced by our company, whose diameter is 200, can be ordered separately as standard fittings. Model 50 and the model below it do not share the round air vent. The following is the diagram for installation of round air duct. Note: 1. The longest length of air duct means the general length of the supply air duct to the farthest supply air outlet plus the general length of return air duct to the relative farthest return air inlet. 2.To the unit with auxiliary heater, if the round air duct is need to connected, the straight length of trainsitional air duct should not shorter than 200mm. 7 1 2 3 4 5 6 Number 1 2 3 4 5 6 7 Name Screw Return air duct Ducted type indoor unit Return air inlet Transitionary pipe Supply air duct Air outlet pipe ④ Setting hole for maintenance After installation of hidden duct-type unit, manhole must be provided in ceiling on the electric box side of the indoor unit. In respect to the manhole, the following points must be taken into consideration: For access, the manhole size shall be larger than 500mm×500mm. The manhole must be at a possible easily accessible for repair of electric elements and pipe. The return air inlet may also be used as manhole for repair of motor. 108 DC INVERTER MULTI VRF INSTALLATION 4.2 4-way cassett type Unit 4.2.1 Selection of installation site Obstruct should put away from the inlet or outlet of the indoor unit so that the airflow can be blown though all the room. Make sure that the installation had accorded with the requirement of the schematic diagram of installation spaces. Select the place which can stand 4 times of the weight of the indoor unit and would not increase the operating noise and oscillate. The horizontal installation place should be guaranteed. Select the place where easy drainage of condensated coagulated water, and easy connection with outdoor unit. Make sure that there are enough space for care and maintenance. Make sure that the distance between the indoor unit and ground is above 1800mm. When installing the steeve bolt, check if the installation place can stand the weight 4 times of the unit’s. If not, reinforce before installation. (Refer to the installarion cardboard and find where should be reinforced) Note！ There will be lots of lampblack and dust sticked on the acentric, heat exchanger and water pump in dining room and kitchen, which would reduce the capacity of heat exchanger, thus leading water leakage and abnormal operation of the water pump. The following treatments should be taken under this circumstance: Ensure that the smoke trap above cooker has enough capacity to obviate lampblack to prevent the indraft of the lampblack by the air conditioner. Keep the air conditioner far from the kitchen so that the lampblack would not be drafted in by the air conditioner. Important notices: To guarantee the good performance, the unit must be installed by professional personnel according with this instruction. Please contact the local authorized repair department of Gree before installation. Any malfunction caused by the unit that is installed by unauthorized center would not be treated on time by the inconvenience of the business contact. 109 DC INVERTER MULTI VRF INSTALLATION 4.2.2 Dimensions Data 780(Gaps between hoisting screw rods) 840( Indoor unit) 890*(Ceiling opening) 950(Decorated surface boards) GMV(L)-R140T/Na-K GMV(L)-R125T/Na-K,GMV(L)-R112T/Na-K,GMV(L)-R100T/Na-K,GMV(L)-R90T/Na-K,GMV(L)-R8 0T/Na-K,GMV(L)-R71T/Na-K,GMV(L)-R63T/Na-K,GMV(L)-R56T/Na-K ,GMV(L)-R50T/Na-K,GMV (L)-R45T/Na-K ,GMV(L)-R36T/Na-K,GMV(L)-R28T/Na-K Refrigerant pipe Hoisting screw(X4) 680(Gaps between hoisting screw rods) 840( Indoor unit) 890(Ceiling opening) 950(Decorated surface boards) A Package Dimension Width (mm) Depth (mm) Height (mm) GMV(L)-R28T/Na-K 950 950 210 GMV(L)-R36T/Na-K 950 950 210 GMV(L)-R45T/Na-K 950 950 210 GMV(L)-R50T/Na-K 950 950 210 GMV(L)-R56T/Na-K 950 950 310 GMV(L)-R63T/Na-K 950 950 310 GMV(L)-R71T/Na-K 950 950 310 GMV(L)-R80T/Na-K 950 950 310 GMV(L)-R90T/Na-K 950 950 340 GMV(L)-R100T/Na-K 950 950 340 GMV(L)-R112T/Na-K 950 950 340 GMV(L)-R125T/Na-K 950 950 340 Model GMV(L)-R140T/Na-K 950 950 340 110 DC INVERTER MULTI VRF INSTALLATION 4.2.3 Installation space requirements H >20 W a ll s u rfa c e W a ll s u rfa c e W a ll s u rfa c ≥ 1500 M odel G M V (L )-R 2 8 T /N a -K G M V (L )-R 3 6 T /N a -K G M V (L )-R 4 5 T /N a -K G M V (L )-R 5 0 T /N a -K G M V (L )-R 5 6 T /N a -K G M V (L )-R 6 3 T /N a -K G M V (L )-R 7 1 T /N a -K G M V (L )-R 8 0 T /N a -K G M V (L )-R 9 0 T /N a -K G M V (L )-R 1 0 0 T /N a -K G M V (L )-R 1 1 2 T /N a -K G M V (L )-R 1 2 5 T /N a -K G M V (L )-R 1 4 0 T /N a -K ≥1800 ≥ 1500 u n it:m m H 210 260 340 G ro u n d s u rfa c e 4.2.4 Installation demonstration 1 The primary step for installing the indoor unit. ☆ When attaching the hoisting stand on hoisting screw, do use nut and gasket individually at the upper and lower of the hoisting stand to fix it. The use of gasket anchor board can prevent gasket breaking off. 2 Use installation cardboard ☆ Please refer to the installation cardboard about the dimension of ceiling opening. ☆ The central mark of the ceiling opening is marked on the install cardboard. ☆ Install the installation cardboard on the unit by bolt (3 piece), and fix the angle of the drainage hose at the outlet vent by bolt. 3 Adjust the unit to the suitable installing place. (Refer to the fig.2) 4 Check if the unit is horizontal. ☆ Inner drainage pump and bobber switch are included in the indoor unit. Check if 4 angles of each unit are horizontal by water level. (If the unit is slant toward the opposite of the coagulate water flow, there may be malfunction of the bobber switch and leading water drop.) 5 Remove the gasket anchor board used to prevent gasket breaking off and tighten the nut on it. 6 Remove the installation cardboard. 111 DC INVERTER MULTI VRF INSTALLATION Nut (supplied at scene) Gasket (attachment) Insert Hoisting stand Gasket anchor board (attachment) Tighten (double nuts) [Fix the hoisting stand firmly] [Fix the gasket firmly] Bolt of one of the angle of outlet pipe is fix on the angle of the drainage slot Center of the ceiling opening Install cardboard Water lever Bolt （attachment） Polyethylene pipe Bolt （attachment） [Fix the install cardboard] Note！ ● Please do tighten the nuts and bolts to prevent air conditioner breaking off. ● Connect the refrigerant pipe ☆ When connecting the pipe to the unit or remove it from the unit, please do use both spanner and torque wrench. as shown in fig.3. ☆ When smearing both inside and outside of the flare nut with antifreezing motor oil, screw it by hand and then tighten it with spanner. ☆ Refer to form 1 to check if the wrench has been tightened (too tight would mangle the nut and lead leakage). ☆ Examine the connection pipe for gas leakage, and then take the treatment of heat insulation, as shown in the fig.3. ☆ Only use median sponge to entwine the wiring interface of the gas pipe and heat preservation sheath of the gas collection pipe. 112 DC INVERTER MULTI VRF INSTALLATION Smear freeze motoroil here Median sponge (attachment) (entwine the wiring interface with seal mat) Thread fasten(x4) Torque wrench Heat preservation sheath of liquid inlet tube (attachment) (for liquid tube) Spanner Gas collection tube Liquid inlet tube Wiring interface Heat preservation sheath of gas collection tube (attachment)(for gas tube) Fig.3 Flare nut Form 1: The tightening torque needed for tightening nut Diameter（Inch） Surface thickness（mm） Tightening torque (N.m) Φ1/4’’ ≥0.5 15-30 (N·m) Φ3/8’’ ≥0.71 30-40 (N·m) Φ1/2’’ ≥1 45-50 (N·m) Φ5/8’’ ≥1 60-65 (N·m) Φ3/4’’ ≥1 70-75 (N·m) ● Drainage hose 1. Installing the drain hose ☆ The diameter of the drainage hose should be equal or bigger than the connection pipe’s. (The diameter of polythene pipe: Outer diameter 25mm Surface thickness ≥1.5mm) ☆ Drainage hose should be short and drooping gradient should be at least 1/100 to prevent the formation of air bubble. ☆ If drainage hose cannot has enough drooping gradient, drain raising pipe should be added. ☆ To prevent bent of the drain hose, the distance between hoisting stands should is 1 to 1.5m. 1-1.5m ○(Correct) 1/100 or more gradient × (wrong) ☆ Use the drainage hose and clamp attached. Insert the drainage hose to the drain vent, and then tighten the clamp. ☆ Entwine the big sponge on the clamp of drainage hose to insulate heat. ☆ Heat insulation should be done to Sponge(attachment) indoor drainage hose. Drain stepup pipe note ☆ The installation height of the drain raising pipe should less than 280mm. ☆ The drain raising pipe should form a Clamp Clamp(attachment) 113 Sponge (gray) Drain hose Below 4mm DC INVERTER MULTI VRF INSTALLATION right angle with the unit, and distance to unit should not be beyond 300mm. Roof Drain hose Drain raising hose . 220mm below500mm Hoisting stand below280mm 1-1.5m . Within 300mm Clamp(attachment) Ceiling below500mm D ra in h o s e (a tta c h m e n t) . ☆ The slant gradient of the attached drainage hose should be within 75mm so that the drain hole doesn’t has to endure the unnecessary outside force. ☆ Please install the drainage hose according to the following process if several drain hoses connected together. below75mm Instruction T-tie in join drain hose . Above100mm The specs of the selected join drain hose should fits the running capacity of the unit. 2 Check the smoothness of drain after installation. ☆ Check the drain state by immitting 600cc water slowly from the outlet or test hole. ☆ Check the drain in the state of refrigerating after installation of the electric circuit. [Way of immiting] Drain hose Drain vent for repair use (plastic stopper is included) (drain the water in waterspout by this outlet vent) . Above100mm Test hole cover Test hole < Immiting water from the rest hole> Plastic water pot (The length of the pipe should be about 100mm.) <Immiting water from the outlet vent terminal> 114 DC INVERTER MULTI VRF INSTALLATION 4.3 Floor Ceiling Type 4.3.1 Selection of installation site Selection of Installation Location for Air Conditioner Unit The installation of air conditioner unit must be in accordance with national and local safety codes. Installation quality will directly affect the normal use of air conditioner unit. The user is prohibited from installation by himself. Please contact your dealer after buying this machine. Professional installation workers will provide installation and test services according to installation manual. Do not connect to power until all installation work is completed. ● Selection of Installation Location Such a place where cool air can be distributed throughout the room. Such a place where is condensation water is easily drained out. Such a place that can handle the weight of indoor unit. Such a place, which has easy access for maintenance. Such a place where easy connection with the outdoor unit is permitted. Such a place which is 1m or more away from other electric appliances such as television, audio device, etc. Avoid a location where there is heat source, high humidity or inflammable gas. Do not use the unit in the immediate surroundings of a laundry, a bath, a shower or a swimming pool. Be sure that the installation conforms to the installation dimension diagram. ● Caution for installation where air conditioner trouble is likely to occur Where there is too much oil. Where it is acid base area. Where there is irregular electrical supply. 115 DC INVERTER MULTI VRF INSTALLATION 4.3.2 Dimensions Data Model Installation dimensions Outline dimensions E D A B C GMVL-R28Zd/Na-K GMV-R28Zd/Na-K 260 745 840 695 238 GMVL-R36Zd/Na-K GMV-R36Zd/Na-K 260 745 840 695 238 GM(L-R50Zd/Na-K GMV-R50Zd/Na-K 260 745 840 695 238 GMVL-R71Zd/Na-K GMV-R71Zd/Na-K 260 1220 1300 600 188 GMVL-R90Zd/Na-K GMV-R90Zd/Na-K 260 1500 1590 695 238 GMVL-R112Zd/Na-K GMV-R112Zd/Na-K 260 1500 1590 695 238 GMVL-R125Zd/Na-K GMV-R125Zd/Na-K 260 1500 1590 695 238 116 DC INVERTER MULTI VRF INSTALLATION 4.3.3 Installation space requirements The space around the unit is adequate for ventilation (Refer to Fig.1) Fig.1 4.3.4 Installation demonstration ● There are 2 styles of installation ☆ Ceiling type ☆ Floor type Each type is similar to the other as follows: 1. Determine the mounting position on ceiling or wall by using paper pattern to indicate indoor frame. Mark the pattern and pull out the paper pattern. (Refer to Fig.2) 2. Remove the return grill, the side panel and the hanger bracket from the indoor unit as per procedure bellow. ☆ Press the fixing knob of the return air inlet grills, the grilles will be opened wider and then pull them out from the indoor. ☆ Remove the side panel fixing screw and pull to the front direction (arrow direction) to remove. Side panel fixing screw (Refer to Fig.3). ☆ Loosen two hanger bracket setting bolts (M8) on eath side for less than 10mm. Remove two hanger bracket fixing bolts (M6) on the rear side. Detach the hanger bracker by pulling it backward (Refer to Fig.5). Fig.2 Fig.3 117 DC INVERTER MULTI VRF INSTALLATION 3. Set the suspension bolt. (Use W3/8 or M10 size suspension bolts) ☆ Adjust the distance from the unit to the ceiling slab beforehand (Refer to Fig.4) 4. Fix the hanger bracket to the suspension bolt. Warning！ ☆ Make sure that extended suspension bolt from the ceiling stays inside the arrowed position. Readjust the hanger bracket when it is outside the arrowed position. (Refer to Fig.6) ☆ Suspension bolt stays inside the cap of indoor unit. Never remove the cap. 5. Lift the unit and slide forward unit the dent. (Refer to Fig.7) 6. Screw tightly both hanger bracket-setting bolts (M8). (Refer to Fig.5) 7. Screw tightly both hanger bracket-fixing bolts (M6) to prevent the movement of the indoor unit. (Refer to Fig.5) 8. Adjust the height so that rear side of the drainpipe slightly inclines to improve drainage. Caution！ ☆ Adjust the height by turning the nut with a spanner. Insert the spanner from the hanger bracket opening. (Refer to Fig.8) In case of hanging It is possible to install using inward facing hanger brackets by not removing the brackets from the indoor unit. (Refer to Fig.9) Be sure to use only the specified accessories and parts for installation work. 118 DC INVERTER MULTI VRF INSTALLATION 119 DC INVERTER MULTI VRF INSTALLATION 4.4 Wall mounted type B 4.4.1 Dimensions Data C A Remark :The appearance will be different according to the models. Model GMV(L)-R22G/NaB-K GMV(L)-R22G/NaC-K GMV(L)-R28G/NaB-K GMV(L)-R28G/NaC-K GMV(L)-R36G/NaB-K GMV(L)-R36G/NaC-K GMV(L)-R45G/NaB-K GMV(L)-R45G/NaC-K A(mm) 770 770 830 830 B(mm) 250 250 285 285 C(mm) 190 190 189 189 Model GMV(L)-R50G/NaB-K GMV(L)-R56G/NaB-K A(mm) 1020 1020 B(mm) 310 310 C(mm) 228 228 Model GMV(L)-R71G/Na-K GMV(L)-R80G/Na-K A(mm) 1178 1178 B(mm) 326 326 C(mm) 227 227 120 DC INVERTER MULTI VRF INSTALLATION 4.4.2 Installation space requirements Schematic diagram of installation spaces ceiling >150 ceiling >150 >3000 wall >2000 >150 unit:mm ground ground Important Notice: The unit must be installed by the professional personnel according to this install instruction to ensure the well use. Please contact the local authorized repair department of Gree before installation. Any malfunction caused by the unit that is installed by unauthorized center would not be treated on time by the inconvenience of the business contact. It should be guided under the professional personnel when the air conditioner unit is moved to other place. 121 DC INVERTER MULTI VRF INSTALLATION 4.4.3 Installation demonstration Fig.1 1. Find the horizontal position by seton method; since the drainage hose is on the left side, adjust the rear panel to make its left side a little bit lower. 2. Fix the rear panel on the wall by bolt. 3. After installing the rear panel, pull it by hand to check if it is firm enough. The hang panel should support the weight of an adult (60KG), and the weight shared by every bolt for steady should be fairly even. 4. The diameter showed on the fig.1 is 65mm. Installation the Wall Mounted Type indoor unit ☆ Make the piping hole (Φ65mm) in the wall at a slight downward slant to the outdoor side. The center of the hole should be determined refer to Fig.1 ☆ Insert the piping-hole sleeve into the hole to prevent the connected piping and wiring from being damaged when passing through the hole. ● Install the drainage hose For well draining, the drainage hose should be placed at Wrenched a downward slant. Bent Do not wrench or bend the drainage hose or flood its end bywater. (Fig.2) ☆ Wrap heat resistant material when connect the Flooded longer drainage hose though indoor. Fig .2 ● Install the connection pipes Connect the connection pipe with the two relative leading pipes, and tie the nut on tie –in of the connect pipe tightly. Note！ ☆ Be careful in bending the connection pipes, or you will damage the pipes. ☆ If the tightening torque is too great in tightening the flare nut, leakage will happen. 4.5 1-way cassett type Unit 4.5.1 Selection of installation site 1. Obstruct should be away from the air intake or outlet vent of the indoor unit so that the airflow blow all over the place of the room. 2. Make sure the installation of the indoor unit accords with the requirement for installation dimension drawing. 3. Select the place which can withstand 4 times weight of the indoor unit and would not increase the operating noise and shake. 122 DC INVERTER MULTI VRF INSTALLATION 4. The installation place should be horizontal. 5. Select the place, where coagulated water is easy to discharge and outside unit to be connected. 6. Above 18000mm between the earth and indoor unit should be ensured for maintenance and repair. 7. Use hoisting screw to check if the installation place can withstand 4 times weight of the units and strengthen it before installing. 4.5.2 Dimensions Data Important notice: Drilling the hole of the ceiling and installing the units must be operated by professionals 4.5.3 Clearance data 123 DC INVERTER MULTI VRF INSTALLATION 4.5.4 Installation demonstration Fig 3 Hoisting the main body of the unit 1. Hoisting the main body Attach the hoisting stand base to hoisting screw. In order to firm the hoisting stand base, use nuts with washers on either end of it.(refer to Fig. 1) 2. Please refer to the dimension of ceiling opening on the cardboard for installation ● ● ● 3. 4. There is a mark for ceiling opening center on the cardboard. There is also a mark for main body center on the cardboard. Use screws to fix the installation cardboard on the unit. (refer to Fig.3) Adjust the unit to right installation place. Check if the unit is horizontal. Inner drainage pump and bobber switch are installed in indoor unit. Check if every side of the unit is horizontal by water lever. (If the unit slants to opposite direction towards which coagulate water flows, it will bring malfunction to the bobber switch and cause water drops. (refer to Fig.2) 5. Unscrew the screws on the cardboard, which can be used for installing front panel. 124 DC INVERTER MULTI VRF ● INSTALLATION Drainage pipe 1. Installing drainage pipe The diameter of drainage pipe should be larger than that of connecting pipe. (Polythene pipe: dimension: outer diameter 25mm wall thickness≥1.5mm) ● Drainage pipe should be as short as possible and drooping gradient at least 1/100 to avoid the formation of air bubble. ● If drainage hose cannot have enough drooping gradient, drainage raising pipe should be installed. ● In order not to bend the drainage hose, the distance between hoisting stands should be 1 to 1.5m.. ● ● ● With accessory drainage hose and clamp, insert the drainage hose into the drainage faucet, and then tighten the clamp. Entwine the clamp of drainage hose with the big sponge to isolate heat. Isolate heat for the outdoor drainage host. Sponge (Gray) Drainage Hose Notice for drainage raising pipe ● The installation height should be less than 280mm. ● A right angle should be formed by the drainage raising pipe and unit, which should not be more than 300mm far from the unit. 125 DC INVERTER MULTI VRF INSTALLATION Ceiling Note： ● The gradient of the accessory drainage hose should be within 75mm so that the drainage faucet need not endure extra outside force. ● If several drainage hoses join together, please install them according to the following process. The specs of the selected joint hose should fit the running capacity of the units. ● Front panel body and installation 1.Take off the front panel from the panel body. 126 DC INVERTER MULTI VRF INSTALLATION 2. AS shown in Fig.4, install the panel body, and then tighten the screws according to the sequences in the figures. 3 .As shown in Fig.5, install the panel on the panel ,and then turn it for fastening 4.6 cassette type indoor unit Schematic diagram of installation spaces Fig.1 ● Select install location of the indoor unit 1. Obstruct should put away from the intake or outlet vent of the indoor unit so that the airflow can be blown though all the room. 2. Make sure that the installation had accord with the requirement of the schematic diagram of installation spaces. 3. Select the place where can stand 4 times of the weight of the indoor unit and would not increase the operating noise and oscillate. 4. The horizontally of the installation place should be guaranteed. 5. Select the place where easy drain condensated coagulated water, and easy connect with outdoor unit. 127 DC INVERTER MULTI VRF INSTALLATION 6. Make sure that there are enough space for care and maintenance. Make sure that the weight between the indoor unit and ground is above 1800mm. 7. When installing the steeve bolt, check if the install place can stand the weight 4 times of the unit’s. If not, reinforce before installation. (Refer to the install cardboard and find where should be reinforced) Note！ There will be lots of lampblack and dust stick on the acentric, heat exchanger and water pump in dining room and kitchen, which would reduce the capacity of heat exchanger, lead water leakage and abnormal operation of the water pump. The following treatment should be taken under this circumstance: 1. Ensure that the smoke trap above cooker has enough capacity to obviate lampblack to prevent the indraft of the lampblack by the air conditioner. 2. Keep the air conditioner far from the kitchen so that the lampblack would not be indraft by the air conditioner. ● Important notice: ☆ To guarantee the good performance, the unit must be installed by professional personnel according with this instruction. ☆ Please contact the local Gree special nominated repair department before installation. Any malfunction caused by the unit that is installed by the department that is not special nominated by Gree would not deal with on time by the inconvenience of the business contact. ● Dimension of ceiling opening and location of the hoisting screw (M10) 128 DC INVERTER MULTI VRF INSTALLATION Install dimension of mode GMV（L）-R45T/ NaA-K 、GMV（L）-R36T/ NaA-K、GMV（L）-R28T/ NaA-K、GMV（L）-R22T/ NaA-K、 ☆ The drilling of holes in the ceiling must be done by the professional personnel. Ceiling (160) Installation stands for m ain body of the unit Above 20 Fig.2 Notes: The dimension for the ceiling openings with * marks can be as large as 910mm. But the overlapping sections of the ceiling and the decorated surface boards should be maintained at no less than 20mm. ● Main body of hoisting air conditioner 1 The primary step for install the indoor unit. 129 DC INVERTER MULTI VRF INSTALLATION ☆ When attach the hoisting stand on hoisting screw, do use nut and gasket individually at the upper and lower of the hoisting stand to fix it. The use of gasket anchor board can prevent gasket break off. 2 Use install cardboard ☆ Please refer to the install cardboard about the dimension of ceiling opening. ☆ The central mark of the ceiling opening is marked on the install cardboard. ☆ Install the install cardboard on the unit by bolt (3 piece), and fix the angle of the drainage pipe at the outlet vent by bolt. 3 Adjust the unit to the suitable install place. (Refer to the fig.2) 4 Check if the unit is horizontal. ☆ Inner drainage pump and bobber switch are included in the indoor unit, check if 4 angle of every unit are horizontal by water lever. (If the unit is slant toward the opposite of the coagulate water flow, there may be malfunction of the bobber switch and lead water drop.) 5 Backout the gasket anchor board used to prevent gasket break off and tighten the nut on it. 6 Backout the install cardboard. Nut (supplied at scene) Gasket (attachment) Insert Hoisting stand Gasket anchor board (attachment) Tighten (double nuts) [Fix the hoisting stand firmly] [Fix the gasket firmly] Bolt of one of the angle of outlet pipe is fix on the angle of the drainage slot Center of the ceiling opening Install cardboard Water lever Bolt （attachment） Polyethylene pipe Bolt （attachment） [Fix the install cardboard] Note！ ● Please do tighten the nuts and bolts to prevent air conditioner break off. ● Connect the refrigerant pipe ☆ When connect the pipe to the unit or backout it from the unit, please do use both spanner and torque 130 DC INVERTER MULTI VRF INSTALLATION wrench. as shown in fig.3. ☆ When connect, smear both inside and outside of the flare nut with freeze motor oil, screw it by hand and then tighten it with spanner. ☆ Refer to form 1 to check if the wrench had been tightened (too tight would mangle the nut and lead leakage). ☆ Examine the connection pipe to see if it had gas leakage, then take the treatment of heat insulation, as shown in the fig.3. ☆ Only use median sponge to entwine the wiring interface of the gas pipe and heat preservation sheath of the gas collection tube. Smear freeze motoroil here Median sponge (attachment) (entwine the wiring interface with seal mat) Thread fasten(x4) Torque wrench Heat preservation sheath of liquid inlet tube (attachment) (for liquid tube) Spanner Gas collection tube Liquid inlet tube Wiring interface Heat preservation sheath of gas collection tube (attachment)(for gas tube) Fig.3 Flare nut Form 1: The tightening torque needed for tightening nut Diameter（Inch） Surface thickness（mm） Tightening torque (N.m) φ1/4’’ ≥0.5 15-30 (N・m) φ3/8’’ ≥0.71 30-40 (N・m) φ1/2’’ ≥1 45-50 (N・m) φ5/8’’ ≥1 60-65 (N・m) φ3/4’’ ≥1 70-75 (N・m) ● Drainage hose 1. Install the drain hose 131 DC INVERTER MULTI VRF INSTALLATION ☆ The diameter of the drain hose should be equal or bigger than the connection pipe’s. ( The diameter of polythene pipe: Outer diameter 25mm Surface thickness ≥1.5mm) ☆ Drain hose should be short and drooping gradient should at less 1/100 to prevent the formation of air bubble. ☆ If drain hose cannot has enough drooping gradient, drain raising pipe should be added. ☆ To prevent bent of the drain hose, the distance between hoisting stand should is 1 to 1.5m. 1-1.5m ○(Correct) 1/100 or more gradient × (wrong) ☆ Use the drain hose and clamp attached. Insert the drain Sponge(attachment) hose to the drain vent, and then tighten the clamp. Clamp ☆ Entwine the big sponge on the clamp of drain hose to Clamp(attachment) insulate heat. ☆ Heat insulation should be done to indoor drain hose. Drain stepup pipe note Drain hose Sponge (gray) Below 4mm ☆ The install height of the drain raising pipe should less than 280mm. ☆ The drain raising pipe should form a right angle with the unit, and distance to unit should not beyond 300mm. Roof Drain hose Drain raising hose . 220mm Ceiling below500mm Hoisting stand below280mm 1-1.5m . Within 300mm Clamp(attachment) Instruction ☆ The slant gradient of the attached drain hose should be within 75mm so that the drain hole doesn’t has to endure the unnecessary outside force. 132 DC INVERTER MULTI VRF INSTALLATION below500mm . D ra in h o s e (a tta c h m e n t) below75mm ☆ Please install the drain hose according to the following process if several drain hoses join together. T-tie in join drain hose . Above100mm The specs of the selected join drain hose should fits the running capacity of the unit. 2 Check the smoothness of drain after installation. ☆ Check the drain state by immitting 600cc water slowly from the outlet vent or test hole. ☆ Check the drain in the state of refrigerating after installation of the electric circuit. ● Electrical wiring Note: The power of the entire indoor unit must be unity power supply ☆ About the electrical wiring, please see the circuit diagram attached with the unit. ☆ All the installation of electrical wiring must be done by professional personnel. ☆ Please do take the earthing treatment. Wiring method of connection unit and controller ☆ Connection wiring (communication)： ① Open electric box cover, drag the wiring (communication)from the rubber plug A, and impact them well individually by impact fastener. ② Wiring according to the indoor side circuit diagram. ☆ Fix the impact fastener after connection. ☆ Entwine the small sponge on the electric wire ( do entwine it to prevent condensation) ☆ Impact tightly by impact fastener after connection and then fit on the electric box. N L ☆ Connect the 3 cord rubber wire to the counter terminal of the 3 way terminal board. L N power supply 3 way terminal board 3 core rubber wire 3 core rubber wire Impact fastener ● Function description of functional dial switch S7 1． The 3-bit dial switch must be set before energizing the main board and it determines running state of indoor unit. 133 DC INVERTER MULTI VRF 2． Function of it is as follow: Dial switch Silk screen 1（S / R） 2（L / I） 3（M / S） INSTALLATION Function Selection of memory mode: A：Selection between reset mode and standby mode after Dial ON Standby after Dial OFF Reset after energizing energizing B：This function is available without wired controller. energizing Selection between manual controller and receiver A：If manual controller is selected, remote-control function of Selecting Selecting receiver will be shielded. B：If receiver is selected, wired controller will be non-effective. wired receiver controller joint Main indoor Slave unit indoor unit Setting of main and slave indoor units A：For resolution of conflict among the modes. B：This function is available without wired controller. ● Install the panel 1. Set the panel to the indoor unit body by matching the position of the swing flap motor of the panel to the piping position of the panel to the piping position of the indoor unit as shown by fig.4. 134 DC INVERTER MULTI VRF INSTALLATION 2. Install the panel ① Screw the 4 hexagon head screws under the latches in about 15mm. (The panel would rise) ② Adjust the panel by turning it toward the direction pointed by the arrow as shown in fig.4, so that the adjust board connect the ceiling well. ③ Tighten the screws until the thickness of the sealing material between panel and indoor unit reduced to 5-8mm. Piping position Swing flap motor Bolt （attachment） ① ② Bolt （attachment） Sealing material Indoor unit . Ceiling Air outlet vent 5mm to 8mm ③ Decoration panel Fig 4 Note 1. Improper screwing of the screws may cause the troubles shown in fig.5. 135 DC INVERTER MULTI VRF INSTALLATION Air leak Air leak from ceiling Water condensatation, water drop Fig.5 2. If gap still exist between ceiling and decoration panel after tightening the screws, readjust the height of the indoor unit. (As shown in fig.6) If the raising lever and drain hose are not affect, can adjust the height of indoor unit by the hole on the corner of panel. Gaps are not allowed Fig.6 ※ After fixing, be sure no gap left between the ceiling and the panel. 3. Wiring of the decoration panel (Fig.7) ☆ Connect the joints for swing flap motor lead wire (at 2 places) installed on the panel. At body At body At pane At pane Fig.7 136 DC INVERTER MULTI VRF INSTALLATION Drainage equipment (inside type) Discharge condensate water from indoor unit when cooling Drainage hose Guide louver (placed in air outlet vent) Air outlet vent Air filter, purifier (in air inlet grille) Connecting pipe Air inlet grille Fig.8 GMV-R22T/NaA-K GMV-R28T/NaA-K GMV-R36T/NaA-K GMV-R45T/NaA-K GMVL-R22T/ NaA-K GMVL-R28T/ NaA-K GMVL-R36T/ NaA-K GMVL-R45T/ NaA-K 137 DC INVERTER MULTI VRF INSTALLATION 5 INSTALLATION REQUIREMENTS OF REFRIGERANT PIPING 5.1 Specification of refrigerant pipe R410a refrigerant system External Diameter(mm/inch) Thickness(mm) External Diameter(mm/inch) Thickness(mm) φ6.35 ≥0.8 φ22.2 ≥1.5 φ9.52 ≥0.8 φ25.4 ≥1.5 φ12.7 ≥1 φ28.6 ≥1.5 φ15.9 ≥1 φ34.9 ≥1.5 φ19.05 ≥1 5.2 Allowable Length and Height Differences of the Refrigerant Piping between the Indoor and Outdoor Units Allowable Value Pipe 100,120,140,160 Total Length (Actual Length) of Pipes Length of farthest pipe (m) 150m Actual Length 70m Equivalent Length 80m Length of pipe from the 1st manifold to the farthest indoor unit Height difference between indoor unit and outdoor unit L1+L2+L3+a+b++c+d L1+L2+L3+d 25m L2+L3+d Outdoor unit on upper 30m —— Outdoor unit at lower 25m —— 10m —— Height difference between indoor unit and outdoor unit 5.3 Size of Connection Pipe 5.3.1 The size of the pipe (main pipe) from the outdoor unit to the 1st manifold is same as the size of outdoor pipe. Size of Outdoor Pipe Model Item Connection Pipe GMV(L)-Pd100 W/NaB-K GMV(L)-Pd120 W/NaB-K GMV(L)-Pd140 W/NaB-K GMV(L)-Pd160 W/NaB-K Liquid pipe mm φ9.52 φ9.52 φ9.52 φ9.52 Air pipe mm φ15.9 φ15.9 φ15.9 φ19.05 Connection mode Flared connection Note: If the equivalent length of total t pipe exceeds 90m, the fitting pipe on gas side and liquid side shall be increased of one dimension. 5.3.2 The size of the pipe (branch pipe) between the manifolds is selected according to the capacity of downstream indoor unit to be connected (See Table below). If exceeding the capacity of outdoor unit, the capacity of outdoor unit will prevail.If exceeding the capacity of outdoor unit, the capacity of outdoor unit will prevail. Total capacity of indoor units Air pipe Liquid pipe C≤50 φ12.7 φ6.35 50<C≤140 φ15.9 φ9.52 138 DC INVERTER MULTI VRF 140<C≤180 INSTALLATION φ19.05 φ9.52 5.3.3 The size of the pipe (indoor pipe) between manifold and indoor unit is same as the size of indoor pipe (See Table below) (If the distance from the first branch to one indoor unit is over 30m, the air pipe and the liquid pipe from the 1st branch to this indoor unit shall be increased by one level). Capacity of Indoor Unit Air pipe Liquid pipe 22,25,28 type φ9.52 φ6.35 32,36,40,45,50 type φ12.7 φ6.35 40,45,50 type φ12.7 φ9.52 56,63,71,80,90,100,112,125,140 type φ15.9 φ9.52 Note: When the capacity of indoor unit is less than 5KW, if the distance from the nearest manifold to the indoor unit exceeds 10m, the fitting pipe on liquid side of the pipe shall be increased of one dimension. 139 DC INVERTER MULTI VRF INSTALLATION 6 INSTALLATION OF REFRIGERANT PIPING 6.1 Flow Chart of Installation Installation of indoor unit Fabrication according to piping design dimension Installation of connection pipes Expel with nitrogen Welding Purge Airtight test Vacuuming and drying 6.2 Three Principles of Refrigerant Piping Installation Keep to the three principles of refrigerant piping: Dry Clean Airtight Key Factors Measures to Avoid Failure z Invasion of outside water Fabrication of Vacuuming and Purge fitting pipe Example: Rainwater, engineering drying water z Invasion of indoor condensate z Formation of oxides inside the Expel with nitrogen 0.05～0.3Mpa pipe during welding Purge z Invasion of dust and foreign articles from outside Fabrication of fitting pipe Incomplete welding Leakage from flared port Leakage from edge Use suitable materials (copper tube, soldering bar) Observe the basic welding procedures. Observe the basic operations for flaring of fitting pipe Observe the basic interfacing procedures Airtight test z z z 140 DC INVERTER MULTI VRF INSTALLATION 6.3 Installation of Metal Embedded Pipe Work Order Metal Embedding Diagram Plotting Installation of Metal Embedded Parts Plot the line on ground if possible and use laser to project it onto the roof. This is quick and correct. Advance Installation of Metal Embedded Parts Please select according to local codes. Subsequent Installation of Expansion Bolts In case that the metal embedded parts cannot be used due to design change, the expansion bolts may be used. Subsequent Installation of Expansion Bolts ● The foot pedal shall be supported on three points if exceeding 2m. The foot pedal must be fixed securely to the ladder. ● Please do not work on the top of ladder. 6.4 Installation of Carriage of Refrigerant pipin 1) Fixing of horizontal pipe 1）Fixing of horizontal pipe The refrigerant pipe will extend and shrink with each start or stop of the air conditioner unit (5~10 times / hour). Under a temperature difference of 80℃, this extension may reach 13.84mm for every 10m. To prevent failure, the pipes must be reinforced as follows. Spacing between supports Outer diameter of pipe (mm) 6.35-8.52 Over 12.7 Spacing between supports (m) Below 1.2 Below 1.2 Note: If the gas pipe and liquid pipe are suspended together, the size of liquid pipe shall prevail. CAUTION: Never let the pipe in direct contact with the fixing metal parts. Thermal insulation shall be provided around the fixing metal parts; otherwise, condensing will occur. 2）Fixing of vertical pipe The vertical pipe may be fixed by using the commodity tools in market or self-made tools. As above, the fixing point shall also be thermally insulated. 3）Fixing of other points Measures shall be taken to prevent the extension or shrinkage of pipes from causing excessive loads to some positions, machine joint and waterproof points. Generally, such positions refer to the branch pipe joint, pipe ends, four sides of indoor unit and wall-cross hole. 141 DC INVERTER MULTI VRF INSTALLATION 6.5 Management and Machining of Refrigerant Piping 1）Storage After receiving the refrigerant pipe and other components, do not move them to the storage until confirming that they have no deformation, bend, crack or damage. The pipe end must be sealed to prevent the invasion of moisture or wastes. The copper pipe with coating may become deformed under the compression of the coating material, so that the coils shall be placed upright. To avoid the invasion of moisture or wastes, a support higher than the ground must be built by using woods. Care of pipe end during construction The pipe ends must be well cared during construction. According to the working position, work progress and surrounding environment, the most effective way is to seal the end and wrap with adhesive tape. Sealing method Clamp the pipe end and weld on it. Clamp the pipe end to flat and weld on the clearance. Then, charge nitrogen 2～ 5kgf/cm . This will be more effective. Method for wrapping with adhesive tape Seal the pipe end with ethylene tape. 2）Coil unwinding 2 CAUTION: When unwinding the coil, take care not to drag it on the ground. The coil shall be slowly unwound on ground without any twisting. In case of excessive compression by any hard object during unwinding, the thermal insulation materials may be damaged and cannot be recovered, which will deteriorate the performance of thermal insulation. Do not unwind carelessly. Otherwise, the fitting pipe might be flattened. The copper pipe shall be rounded if the pipe end is deformed. (The higher the size, the higher the possible deformation) 3）Measuring of pipe (To reduce the resistance and length of copper pipe), the dimension of main refrigerant pipe shall be so taken that the bends shall be minimized, the radius of bend section shall be increased and the upstream and downstream section shall be reduced. Use the method that can reduce the actual length and equivalent length of the copper pipe. Sometimes the connection pipe of indoor unit must be adjusted due to the relation with accessories, drainage hose and connection surface. Therefore, a fairly marginal dimension shall be taken. 142 DC INVERTER MULTI VRF INSTALLATION 4）Cut·Chamfer Cut Cut vertically to axis direction by using special pipe cutter that is suitable to the dimension of copper pipe (big, medium, small). During operation, press and rotate the pipe cutter slowly and cut off the copper pipe without causing any deformation. Never use saw or grinding wheel, because the copper scraps may be left inside the pipe. Even use of such tools once will make all works scrapped. It is useless no matter how good the quality of other works. It is best that all operators shall have one pipe cutter and at least one pipe cutter of big dimension shall be provided on site. CAUTION: To prevent the invasion of water or waste, avoid placing the copper pipe directly on ground. Chamfer Burrs may occur on the cutting face of copper pipe and must be removed. Meanwhile, purge the foreign articles out of the pipe and refinish the pipe end.] ● Use scraper or other tools to remove the burrs on inner side. (To prevent copper scraps from falling into the pipe, please keep the pipe end downward during operation). ● If the pipe end is obviously deformed, please cut and throw it off, and then refinish the pipe end. ● Eliminate the copper scraps thoroughly, and use cotton yarn to wipe the pipe clean. ※ The flared joint must be kept smooth. ※ When removing the burrs with scraper, do not remove too much, especially for the fitting pipe of small diameter; otherwise the contact surface of the flared joint will be reduced. Do not cause any scores, and avoid cracking after the flared joint is formed. ※ Adverse impact if the burrs are removed too much with scraper: 143 DC INVERTER MULTI VRF INSTALLATION Too much eliminated The contact face becomes small Flared nut 5）Pipe bending ◆ Work Methods: Bend by hand ………………………..Suitable to fine copper pipe (φ6.35mm-φ12.7mm). Machining with spring pipe bender …….. Bend by inserting the spring into copper pipe or sheathing onto the copper pipe (φ6.35mm-φ22.2mm). Machining with hand-operated pipe bender……Use the pipe bender of suitable dimension (φ6.35mm-φ22.2mm). Machining with electric pipe bender (hydraulic)……Suitable for mass machining of fine and coarse fitting pipes (φ6.35mm-φ69.9mm). Advantages Decrease the weld joint, thus reduce the possibility of leakage and oxidization. For example: It can decrease the weld by 8 spots. Please act now to improve the quality. ※ No joint is required, which will save the material costs. Reduced waste of fitting pipe materials. ※ Reduced resistance in the fitting pipe. The bending radius higher than the pipe joint. ◆CAUTIONS ※ During bending, there shall be no wrinkling or deformation on the inner side of the copper pipe. ※Spring pipe bend ※ The bender inserted into the copper pipe must be cleaned. ※ Do not bend over 90º. (Otherwise, wrinkling may be formed on the inner side of copper pipe and in the future, the copper pipe will be broken from this position.) 144 DC INVERTER MULTI VRF INSTALLATION Steel pipe Jacketed bender Inner side wrinkled and deformed Bent, with fissure occurring on this side Section The copper pipe might be deformed even if it is not bent Correct section Bend section 6）Flaring The flaring refers to expansion of pipe opening. The copper pipe is inserted here to replace the casing pipe. In this way, it is only needed to weld on one position where the pipe is expanded. Welding 145 DC INVERTER MULTI VRF INSTALLATION Outer diameter of pipe D Min. insert depth B (mm) (mm) φ6.35 6 φ9.52, φ12.7 7 φ15.8 8 φ19.05, φ22.2, φ25.4 10 φ28.6, φ31.8 12 ≥φ35 14 D A 6.6 Installation of Refrigerant Piping 1）Precautions on piping works At the site of transport, storage and construction, the two ends of copper pipes shall be sealed with plastic sealing caps. Before welding, copper pipes must be cleaned (washing the inner side of pipe with alcohol) to ensure no dust and no water in pipeline. Nitrogen-filled welding shall be used for the welding of copper pipes. Nitrogen pressure shall be 0.05～0.3MPa. Nitrogen flow can be sensed by hand. When multiple multi-connected units are installed, refrigerant piping must be marked to avoid confusion between pipes of different units. A two-way drier shall be mounted at the liquid pipe side at the place where an outdoor unit is connected. 2）Assemble copper pipes The copper pipe shall be vertically inserted to the specified length. The centerline of two assemblies shall overlap. The position shall be determined for welding. To ensure correct mounting size, do not determine the position with your hands, thus to prevent the copper pipe from moving when heated. See below for the welding size of copper pipe: Clearance A-D 0.05～0.21 0.05～0.27 0.05～0.35 If the mounting clearance is too large, the diameter of coarse pipe may be reduced to an appropriate value to according to applicable specifications. 3）Installation of branch pipe The branch pipe plays the function to divert the refrigerant flow. Therefore, the selection and installation of branch pipe is very important to the operation of multi-unit. Based on correct selection of branch pipe, the branch pipe must be installed according to installation specifications. Connection schematics for Y-type branch pipe The connection of Y-type branch pipe is as shown below. The inlet is connected to outdoor unit or previous branch; the outlet is connected to indoor unit or next branch. To other manifold pipe or indoor unit Outlet 1 Site pipe Inlet Outlet 2 Outdoor Unit Site pipe Y-type Manifold Pipe 146 DC INVERTER MULTI VRF INSTALLATION Installation specifications for branch pipe Placement of branch pipe The branch pipe can only placed horizontally. Meanwhile, two branch pipes must be on the same plane. The spacing between two branch pipes must be over 800mm, the spacing between two bends must be over 800mm, and the spacing between branch pipe and bend point must also be over 800mm. Within 30° Within 30° A-A Schematics B-B Schematics Connection of branch pipe The Y-type branch pipe is installed with additional tube. The purpose is to adjust the different pipe diameters. If the pipe size selected on site is different from the size of branch connector, please use the pipe cutter to cut from the middle of different connection pipes and remove the burrs. Then, insert the copper pipe to appropriate depth. The branch pipes from Gree are all provided with positioning mark. Copper pipe Branch pipe Cut from the middle of copper pipe as needed The connection method that copper pipe is in couple with a smaller branch pipe shall not be used: 147 DC INVERTER MULTI VRF INSTALLATION Copper pipe Branch pipe Correct connection Wrong connection Copper pipe shall not be inserted too much for connection with branch pipe: Copper pipe Branch pipe Correct connection Wrong connection 6.7 Welding of Copper Pipe 1）Braze welding Materials for braze welding There are two kinds of braze welding, soft braze welding and hard braze welding. Hard braze welding is required in this case. Selection of braze welding Red copper + red copper：brazing filler metal is Bcu93P（GB 6418），and welding flux is not needed. Flame flux: capable of preventing the surface of copper pipes from oxidation, recommended for use Temperature for braze welding：820-860℃ (copper pipe becomes light red) 2）Safety acknowledgement before operation a. Roll calling of construction personnel and confirmation on their health status. b. Acknowledgement on work suits（helmets, clothes, safety bags and safety shoes） c. Description of work location and environment d. Job division shall be made. Job content, method and order shall be indicated. Risk prediction activities shall be performed. e. “Construction Schedule” shall be worked out. f. Head of each group shall be assigned. g. Risks of occurrence of an accident such as electric shock or fire shall be indicated. 148 DC INVERTER MULTI VRF INSTALLATION h. Instructions on how to use electric machinery properly shall be available. i. Locations marked with “Staff Only” shall be indicated. j. An application is necessary for use of open flame and shall be reviewed by on-site safety officer for approval. k. Instructions given by fire authorities shall be accepted in accordance with local laws and regulations. l. Tools shall be sorted and counted. Upon knocking off for the day, tools shall be sorted and counted. If necessary, the piping system shall be charged with coolant to avoid exhaustion. 3）Attention a. Construction personnel must have relevant operation qualification. Flame operation must be undertaken by qualified persons in accordance with local laws and regulations. b. Wear coveralls (cotton for the best), safety shoes, safety helmet, leather gloves, protective goggles and anti-dust mask. Welding torch with back fire arrestor shall be used to ensure safety. c. Take care not to be burned by flame and heating parts. d. Gas cylinder shall be handled carefully to prevent leakage. e. Combustible substances in the surrounding areas shall be moved away. If movement is impossible, fire proofing treatment shall be taken properly, such as being covered by flame-proof enclosure. f. Good ventilation is necessary to avoid breathe in of harmful gas. g. Appropriate measures shall be taken if there is a safety problem. h. Operation on connectors of branch pipes as well as on the surrounding of pipe ends shall be performed on the ground as possible, because heating is difficult to control at a high place and welded part of a branch pipe is prone to be melted to cause leakage. For example: Weld the pipe approx. 1m before and behind the reflared position, and wrap with thernal insulation materials. Then, ld hi h iti Approx. 1m Approx. 1m i. To avoid the position difficult to weld, you may add a prefabricated assembly below. Drainage pipe Difficult to weld at this position 149 DC INVERTER MULTI VRF INSTALLATION 4）Operation order Basic procedures for welding: Assemble copper pipes Cleaning Check whether clearance is proper. Fill nitrogen N2 Nitrogen pressure 0.05-0.3Mpa 0.5±0.1kgf/cm2 Welding flux Welding heating Acknowledge welding flux Add welding flux Cooling, continue to fill nitrogen for over 10s Shut off nitrogen Make visual inspection to the weld quality a. Cleaning of portions for braze welding Polishing……………………Removing metal materials at connection portion. (Removing oxidation film using non-woven fabric, abrasive cloth or abrasive paper) Ungrease……………………If any oil stain is existent, acetone or spirit solvent shall be used for ungrease treatment. At the same time, compressed air at 0.8MPa (gauge pressure) shall be used for cleaning. The cleaning shall be repeated not less than 3 times, until there is no dirt discharged. b. Check whether clearance between pipe and connector is proper. Put the connector into the pipe and face downward. If the connector does not fall down depending on friction force, the clearance is considered proper. c. Nitrogen-filled protection ● Since vigorous oxidation would occur on the surface of copper pipe at braze welding temperature, to effectively restrain the generation of oxide coating in copper pipe, nitrogen-filled protection for copper pipe is necessary. ● After copper pipes are assembled, nitrogen shall be filled in copper pipe connectors. ● Method for charging nitrogen into copper pipe Nitrogen charging method： Pressure is 0.05~0.3MPa. Nitrogen flow of 4~6L/min (gas flow can be sensed by hand) shall be guaranteed to charge in work pieces. 150 DC INVERTER MULTI VRF INSTALLATION After assembling, nitrogen begins to charge until welding is finished and will continue over 10s during cooling after welding. ※ Main points of nitrogen charge（See the drawing below） ◆ When nitrogen is charged, the press switch on the quick connector and inflator shall be closed to let nitrogen totally filled in the pipe. ◆ Make sure nitrogen reaches all welding connectors in order to effectively discharge air. ◆ A vent port must be available when nitrogen charge is continuously performed, or otherwise gas would escape from gap around connector, making welding stuffing difficult and prone to pores. Places requiring protection 充氮管 Nitrogen charge pipe Copper pipe 铜管 氮气(N2) Nitrogen N2 焊接需保护处 during welding 铜管 Copper pipe Vent port 出气口 d. Welding heating Notes: ● Braze welding is flame hard braze welding. Relevant safety operating regulations must be abided by. ● Confirm that nitrogen is flowing through before copper pipe is heated. ● Neutral flame or slightly reducing flame shall be used for red copper braze welding. Outer flame is normally used. Copper pipe connectors shall be heated uniformly. Take care to distribute heat in terms of dimension of pipe material. Generally, insert pipe shall be preheated at first for close matching and then swayed along length of connector to make it heated uniformly until braze welding temperature is approached; then copper pipe is heated circularly to reach braze welding temperature (copper pipe becomes light red) and at the same time brazing filler metal is added circularly to fill in the clearance around the connector uniformly; and afterwards, the welding torch is slowly moved away from the pipe and a small amount of brazing filler metal continues to be filled in until smooth fillet is formed. ● During heating, welding rod shall not be burned directly by flame. Heating time shall not be very long. ● During welding, flame shall be controlled well on its direction and kept away from rubber casing, sponge and cables. e. Post-welding treatment（cooling） ● After welding, in the condition of nitrogen protection available, the connector shall be heated until the copper pipe changes color (200-300℃), i.e. annealing treatment. ● Before welding seam becomes completely solidified, welded pieces shall not be moved or shocked. ● For welded piece cooled by water, take care not to let water enter into copper pipe and try to prevent residue water flowing into the pipe when welded piece is laid aside. f. Quality and inspection of braze welding 151 DC INVERTER MULTI VRF INSTALLATION Welding seam should have smooth surface. Fiilet should be even and full with natural arc transition. Braze welding connector should be free from defects such as over-burning, welding blockage, crack, rough surface of welding seam and burning through. Welding seam should be free from defects such as pore, slag inclusion, underfill, rosin joint and overlap. Weld spot 5）Others ◆ When braze welding is to be performed underneath, a simple support shall be built, such as two ladders. ◆Braze welding shall be easy to operate downward or in transverse direction. In upward operation, brazing filler metal is prone to fall so that high skills are required. 152 DC INVERTER MULTI VRF INSTALLATION Solder Solder Weld torch Weld torch Transverse Solder Weld torch Upward Downward ◆Cooling To avoid getting a burn in following processes, common wet cloth (humidity content is low, meaning that there shall not be water drips when welded part is cooled; and because shrinkage factor of copper is different from that of welding material, too quick cooling that would cause cracking of braze welding shall be avoided) can be used for cooling welded parts. ◆The following items shall be checked after welding is completed ● Is there any pore or hole on welded part? ● Is there evident “sagging of brazing filler metal”? 6.8 Cleaning of Refrigerant Piping After a section of pipeline is welded, cleaning of piping is necessary. Nitrogen pressure is utilized to remove foreign matters (such as dust, water and beryllium oxide caused by welding) in the piping. 1）Main purposes of cleaning are as follows： To eliminate oxide caused by insufficiency of nitrogen-filled protection during pipe welding. To remove foreign substances and water that may enter the piping due to improper storage and transport. To check whether big leakage is existent at connections of the piping between indoor unit and outdoor unit 153 DC INVERTER MULTI VRF INSTALLATION 2）Cleaning steps： a. Mount a pressure gauge on nitrogen cylinder; Nitrogen bottle Indoor unit A outdoor unit B Outdoor side Liquid pipe Air pipe The opening of the pipe not to be purged shall be blocked with blind plug. b. High pressure end of the pressure gauge is connected to the refrigerant filling nozzle of the small pipe (liquid pipe) c. All copper pipe ports outside the A side of indoor unit shall be blocked by blanking plugs. Copper pipe Blanking plug Block with insulation materials Copper pipe ports not to be cleaned shall be blocked by blanking plugs Quick release Cleaning process d. The valve on nitrogen cylinder shall be opened to maintain pressure at 28Kgf/ cm2 e. Check whether nitrogen flows through the liquid pipe of indoor unit A f. Cleaning The mouth of the pipe shall be blocked with insulation material held by hand until pressure rises to a level difficult to be withstood, and at the moment the insulation material shall be released quickly. And then the mouth shall be blocked again. Repeat such procedures several times. Afterwards, use a wood board posted with white paper to check it. If there is not evident dirt on the white paper, the pipe will be considered clean. g. Shut off the main valve of nitrogen h. Repeat the above procedures on indoor unit B i. After cleaning of liquid pipe, gas pipe shall be cleaned in the same way. 154 DC INVERTER MULTI VRF INSTALLATION 6.9 Pressure Maintaining and Leak Hunting 1）Pressure maintaining of refrigerant piping After refrigerant piping of a system is welded A refrigerant filling nozzle shall be welded respectively on the big pipe and on the small pipe on the outdoor unit side. Pipes connected to the end of indoor unit and outdoor unit shall be clamped to be flat and welded to be sealed. Steps of pressure maintaining and leak hunting of refrigerant piping are as follows: Operating Steps: Complete the installation of piping Pressurization Check pressure drop Finish Locate and repair leakage ◆ Pressurization Use nitrogen to add pressure from Freon nozzle of the gas and liquid pipe on outdoor unit side: Step 1: Increase the pressure to 0.5MPa and wait for 5 minutes or longer Step 2: Increase the pressure to 1.5MPa and wait for 5 minutes or longer The step 1 and 2 are focused on checking the significant leakage point. If any, reweld immediately or repair the leakage point. Step 3: Increase the pressure to 4.15MPa and keep it for approx. 24 hours to check the small leakage. Though the pressure is increased to 4.15MPa, it cannot be guaranteed to find out the small leakage if the waiting time is too short. Therefore, the pressure in Step 3 must be kept for 24 hours. Note: During pressure maintaining after nitrogen is filled, the pressure gauge shall not be dismantled, because activities of dismantling or mounting pressure gauge would affect pressure change. ◆Check pressure drop Criteria for Inspection eligibility: ※ Except for temperature influences (pressure changes about 0.01MPa for temperature change of 1℃), if pressure drop is not more than 0.02MPa within 24h, the system will be eligible. For example, nitrogen is filled to reach 2.5MPa at 30℃; after 24 hours, when temperature becomes 25℃, the system will be eligible if pressure is over 2.43 MPa and ineligible below 2.43 MPa. ※ If ineligible, leak sources must be located. After leak sources are found, re-welding or repair welding is necessary. Then, the above procedures shall be repeated. Nitrogen is filled, pressurized and maintained until pressure drop remains within required range. ◆Leak check [Check 1] When pressure drop is found, leak hunting shall be performed in the ways as follows: a. By ears…….to listen voices related to leakage b. By hands……to sense whether leakage is existent at connecting parts [Check 2] If no leakage is found using the above methods, nitrogen shall be discharged and refrigerant shall be filled in to reach 0.5MPa. a. By soap and water……soap bubbles will show leakage positions if any. b. Detector (such as halide detector) can be used for leak hunting Using the above methods, check all possible leak sources. If leakage still fails to be located, sectional check shall be taken for refrigerant piping that would be divided into multiple check portions for locating leak source in a certain section. 2 ） Pressure maintaining and leak hunting of the system （ with refrigerant piping in connection with indoor unit and outdoor unit） When refrigerant piping is to be installed, pressure maintaining and leak hunting is required for the piping. After refrigerant piping is in connection with indoor unit and outdoor unit, pressure maintaining and leak hunting is also required. The purpose of the test is to check whether any leak is existent at threaded connection of indoor unit and outdoor unit and at new welded points. 155 DC INVERTER MULTI VRF INSTALLATION Steps: ◆Nitrogen is charged to reach 4.15MPa and remains at the pressure for 24h (nitrogen shall be filled from refrigerant filling nozzles at the big valve as well as the small valve using a pressure gauge; during pressure maintaining after nitrogen is charged, the pressure gauge shall not be dismantled.) ◆ 2Observe whether pressure changes in 24 hours. (for eligibility criteria, see pressure maintaining and leak hunting of refrigerant piping in 5.5.2) ◆If any leakage, please check threaded connections and new welded spots of indoor unit and outdoor unit. Repair welding shall be performed immediately. Afterwards, pressure maintaining is repeated until eligibility is reached. 2）Cautions: a. The range of pressure gauge for R410A system test shall be over 4.5Mpa； b. At the same time, record the readings on pressure gauge, ambient temperature and test time; c. Pressure correction: The pressure will change by 0.01Mpa with temperature changing by every 1℃; d. It is only acceptable when the pressure is kept unchanged; e. To keep the pressure for a long time, the pressure shall be decreased to 0.5MPa or lower. High pressure of a long time might cause leakage at the weld and result in safety risk. f. Before completing the airtight test of refrigerant pipe, never carry out thermal insulation or wrapping work at the weld and flared connection of indoor unit. The pressure shall be simultaneously applied from the pipes on outdoor side. Never apply pressure from a single side； Apply pressure simultaneously from gas pipe and liquid pipe 1.4 Caution: Before completing the airtight test of refrigerant pipe, never carry out thermal insulation or wrapping work at any weld. 6.10 Heat Preservation of Refrigerant Piping 1） Connection of thermal insulation pipe Carry out thermal insulation to the refrigerant pipe after confirming that it has no leakage. Please perform thermal insulation to the refrigerant pipe according to the steps below ◆Check if the thermal insulation pipe has met the thickness requirements. If not, the condensing water is easy to attach on thermal insulation pipe and finally drips. The thickness requirements are shown below: Refrigerant Pipe (mm) (Outer Dia. x Thickness) Thickness of Thermal Insulation Materials (mm) Φ6.35×0.5 ≥10 Φ9.52×0.71 ≥10 Φ12.7×1 ≥15 Φ15.9×1 ≥15 Φ19.05×1 ≥15 Φ22.2×1.5 ≥20 Φ25.4×1.5 ≥20 Φ28.6×1.5 ≥20 Φ34.9×1.5 ≥20 ◆Wrap the refrigerant pipe according to required thickness. The clearance between thermal insulation pipes shall be sealed with self-adhesive sticker. ◆Wrap the thermal insulation pipes with tapes, thus to extend their ageing time. 2）Cautions: The thermal insulation materials shall be able to withstand the pipe temperature. For heat pump 156 DC INVERTER MULTI VRF INSTALLATION unit, it is required to withstand a temperature not lower than 70℃ on liquid pipe side and not lower than 120℃ on gas pipe side. For cooling-only unit, it is required to withstand a temperature not lower than 70℃ on both liquid pipe side and gas pipe side. Example: Heat resistant PVC foam (over 120℃); Foam PVC (over 100℃) The connector between indoor unit and outdoor unit shall be wrapped with thermal insulation materials, and shall have no clearance to the wall on which the outdoor unit is mounted, as shown below. No clearance When wrapping the thermal insulation tape, each circle shall suppress half of the previous circle. To avoid reducing the thermal isolation effect, do not wrap the tapes too tight. After completing the protection work and wrapping the pipes, use the sealing materials to block the holes in the wall. 6.11 Vacuum Pumping 1） Purposes of vacuum pumping Discharge air and nitrogen in the piping to obtain vacuum state. Vacuum is dry, capable to remove moisture in the system. Under atmospheric pressure, the boiling point of water is 100℃. But with increased vacuum degree created by vacuum pump, the boiling point rapidly reduces. If boiling point reduces below ambient temperature, moisture in piping will be evaporated. If vacuum is 0Kgf/cm2of absolute pressure (gauge pressure is -1Kgf/cm2), moisture in the system can be evaporated totally 2）Selection of vacuum pump Proper vacuum pumps must be selected before vacuum pumping. Insufficient capacity of selected vacuum pump would lead to overtime of vacuum pumping and fall short of the requirement for vacuum degree. A proper vacuum pump can obtain vacuum degree of 0Kgf/cm2 (gauge pressure -1 Kgf/cm2) after vacuum pumping Features of a vacuum pump shall be determined by two factors as follows: Selection of a pump that can meet expected requirement (i.e. gauge pressure of -0.1MPa shall be obtained) Exhaust flow is high (over 40L/min) The following vacuum pumps are recommended. Model Lubricant shaft pump Non-lubricant shaft pump Use Maximum vacuum air displacement Air discharge Vacuum drying 100L/min Suitable Suitable 50L/min Suitable Suitable Comparison table of different pressure units is as follows: Unit Standard air pressure 0 Vacuum degree Relative pressure kg/cm2 Absolute pressure 2 kg/cm 1.033 0 mm Hg mmHg 0 -755 -1.033 3）Vacuum pumping The steps are as follows: a. Expel the nitrogen after leakage detection; Connect the pressure gauge to Freon nozzle on outdoor liquid valve and gas valve, and connect a vacuum pump. Then, establish vacuum simultaneously from high pressure side and low pressure side. 157 DC INVERTER MULTI VRF INSTALLATION Pressure gauge connector valve Connector on gas side Vacuum pump Connector on liquid side Start the vacuum pump and turn on “LO” and “HI” knobs b. Continue for 0.5~1.0 hour after the vacuum level reaches -0.1MPa (gauge pressure -1kgf/cm2). Then, close the “VH” knob on high pressure end and “VL” knob on low pressure end to stop the vacuum pump. c. Remove the hose connected to vacuum pump and reconnect it to the refrigerant tank. Expel the air in the hose. Open the “VL” knob on low pressure end to charge refrigerant to the system piping. When the pressure reaches 0.0kgf/ cm2, close the “VL” knob on low pressure end. d.Remove the hose connected to refrigerant tank and reconnect it to vacuum pump. Start the vacuum pump and open the “VH” knob on high pressure end. Pump for 30 minutes from high pressure end and then open the “VL” knob to pump from low pressure end, until the vacuum level reaches -0.1MPa (gauge pressure -1kgf/cm2). If the vacuum level reaches -0.1MPa (gauge pressure) or lower, the vacuuming process is then ended. Stop the vacuum pump and place still for 1 hour. Then, check the vacuum level for any change. n case of any change, it indicates that there is leakage. In this case, proceed to leakage detection and repair. e. Complete the vacuuming according to above procedures and then proceed to charging of additional refrigerant 6.12 Refrigerant Charge 1）Calculation method for refrigerant charging Refrigerant shall be charged according to calculated amount specified in engineering drawings. Method for calculation of added refrigerant volume (based on liquid pipe) Mass of refrigerant to be charged =∑ length of liquid pipe × refrigerant charge amount of every meter of liquid pipe. Medium Amount of refrigerant charge for every meter of liquid pipe（kg/m） Φ22.2 Φ19.05 Φ15.9 Φ12.7 Φ9.52 Φ6.35 R22 0.41 0.29 0.187 0.12 0.06 0.03 R410a 0.35 0.25 0.17 0.11 0.054 0.022 Note: a. Standard pipe length is 15m. If refrigerant piping (L) is shorter than or equal to 15m, no additional refrigerant is needed. If piping is longer than 15m (based on liquid pipe), more refrigerant shall be added. The above table shows how much refrigerant shall be charged for every one additional meter of piping. b. Electronic balance shall be used for refrigerant charge c. Thickness of pipe wall shall be 0.5～1.0mm and pressure-bearing capability shall be 3.0MPa d. The longer the piping, the more refrigerating capacity and heating capacity shall be weakened. 2）Steps of refrigerant charge are as follows： a. The connecting hose of refrigerant cylinder shall be connected to the connector of the pressure gauge. The valve VH shall be opened to discharge air in the hose. Then, the high pressure end of the pressure gauge shall be connected to the refrigerant filling nozzle on the small valve of outdoor unit. 158 DC INVERTER MULTI VRF INSTALLATION Pressure gauge connector valve Connector on gas side Gas liquid Refrigerant cylinder Connector on liquid side Spring balance b. Open pressure gauge valve VH, then fill liquid state refrigerant into the liquid pipe side until required amount is reached. If refrigerant can not be charged in system unless the unit is turned on, let the system run at full-load cooling mode. Open VH and discharge air in the hose. The high pressure end of pressure gauge is connected to the refrigerant filling nozzle on the small valve of outdoor unit. Open VL and charge gas state refrigerant into the gas pipe until required charging amount is reached. c.Observe electronic balance or spring balance. When required amount is reached, the valve shall be closed very quickly and then source valve on the refrigerant valve shall be shut off. d. The amount of charging refrigerant shall be recorded. Refrigerant charge shall be recorded as per the following table. Amount of charging refrigerant（Kg） Unit Mark Unit 1 Unit 2 ……… Unit n 159 DC INVERTER MULTI VRF INSTALLATION 7 INSTALLATION OF ELECTRONIC EXPANSION VALVE ASSY 7.1 Direction Requirements To ensure normal operation of the unit, please connect the electronic expansion valve sub-assembly as shown below. Ensure that the vertical arrow labeled on electronic expansion valve sub-assembly is pointed upward. To Indoor Unit To Outdoor Unit Vertically upward Verticall y To Indoor Unit √Arrow Upward To Outdoor Unit X Arrow Downward （1） Firstly, fix the electronic expansion valve sub-assembly properly. Several operating methods are available: Fix with screws To Indoor Unit To Outdoor To Indoor Unit Vertically Unit upward Suspend by using screw rod To Outdoor Unit Vertically upward ②Use screws to fix onto wall Overhung To Outdoor To Indoor Unit Unit Vertically upward To Outdoor To Indoor Unit Unit Vertically upward ③Directly place on ceiling plane Caution: Never place overhung in air. The indoor unit shall be firstly connected to a section of pipe (connected by nut). Then, connect the pipe to the electronic expansion valve sub-assembly (by welding). Welding Welding To Outdoor To Indoor Unit Unit Vertically upward Pipe length: L＞1m, but ＜1.5m 160 DC INVERTER MULTI VRF INSTALLATION WARNING: The length of connection pipe must be 1m≤L≤1. 5m. The electronic expansion valve sub-assembly must be connected to the indoor and outdoor unit in a direction as marked. If connected in reverse direction, severe error will be caused to the unit. （2） Pipe connection: Tighten the nuts with your hands correctly. Then, use another spanner to hold the pipe joint on machine side and use torque wrench to tighten securely. Hold the spanner Pipe on indoor unit side Rotate the spanner （3） Cable connection of electronic expansion valve sub-assembly ① To avoid loosening and sagging down, please use strap (small) to fix the cable of electronic expansion valve sub-assembly onto the pipe or other objects. ② When connecting the cable of electronic expansion valve sub-assembly, please take care to prevent the cable from contact with the hot or humid objects. Connect the mainboard Fix with strap of indoor unit To Indoor To Outdoor Unit Unit Vertically upward （4） Final treatment: The section where the pipe is connected must be wrapped for thermal insulation. WARNING! Please ensure the pipe is fully covered by sponge and not exposed in air. Condensing water will be generated on the pipe if the thermal insulation is poor. Thermal insulation sponge Indoor unit To Outdoor To Indoor Unit Unit Vertically upward 161 DC INVERTER MULTI VRF INSTALLATION 8 INSTALLATION OF CONDENSATE PIPE 8.1 Material quality requirements Generally, the condensate pipe shall be water supply U-PVC pipe, adhered by using special glue. The other materials available include: PP-R pipe, PP-C pipe and hot-dipped galvanized steel pipe. It is not allowed to use aluminum plastic composite pipe. 8.2 Key points for installation 1）.Work Order Installation of indoor unit Sheathing of thermal insulation pipe on condensate pipe Connection of drainage pipe Thermal insulation of drainage pipe Water test 2). Determine the direction and elevation of condensate pipe before installation. To ensure the gradient smooth and straight, avoid intersecting with other pipelines. The height of the clamp fixing the pipe hanger frame shall be adjustable and fixed from the outer of thermal insulation. 3).Distance between hanger frames: Outer diameter of water pipe (mm) ф≤25 32＞ф≥25 ф≥32 800 1000 1500 Spacing between horizontal pipes (mm) Spacing between standpipes (mm) 1500 2000 Each standpipe shall have two hanger frames at least. 4). The gradient of condensate pipe shall be over 1% and the gradient of main pipe shall not be less than 0.3%, while there shall be no overhanging slope. Over 1/100 5). When connecting the 3-way section of condensate pipe, the 2-way straight section on 3-way pipe shall be on the same gradient. The two ends of 2-way section shall not have different gradient. See the schematics below: 错误的接法 Wrong connection 正确的接法 Correct connection 6). Confluence toward the horizontal pipe shall be best from the upper. Back flow is easy to occur if from the lengthwise direction. 162 DC INVERTER MULTI VRF INSTALLATION Indoor Unit Mounting of horizontal pipe Main pipe Main pipe Main pipe 7）Do not tie the condensate pipe and refrigerant pipe together. 8) To ensure smooth drainage of condensate, a vent hole shall be set at the highest point of drainage hose . 9) Carry out water flow test and full water test after the pipe connection is completed. On one hand, check if the drainage is smooth; on another hand, check the piping system for any leakage. 10) Steel sheath shall be provided to the pipe crossing the wall or slab. The pipe joint shall not be positioned within the sheath. The steel sheath shall be flush with the wall surface or slab base, but 20mm higher than the slab base. The sheath shall not affect the pipe gradient. The clearance between pipe and sheath shall be blocked by using flexible inflammable materials. The sheath shall not be used as the supporting point of the pipe. 11) The joint of thermal insulation materials must be adhered by using special glue and then wrapped with plastic tape having a width not less than 5cm to avoid condensing. 12). Ensure a gradient over 1% when connecting the drainage hose to the indoor unit. Gradient over 1/100 13) When connecting the drainage hose to the indoor unit, please fix with the included pipe clamp and do not use glue water, thus to ensure easy repair. 14) Installation requirements for auxiliary drainage hose Pipe clamp Unit drainage pipe Drainage PVC pipe Drainage hose 163 DC INVERTER MULTI VRF INSTALLATION The auxiliary drainage hose must be thermally insulated 冷凝水管 Thermal insulation of condensate pipe 保温层 Pipe 管盖cover 15) The long drainage hose may be fixed by using hanger bolts, thus to ensure a gradient of 1/100 (PVC cannot be bent). The spacing between the supports of horizontal pipe is 0.8-1.0m. Twisting will be caused and thus air bag will be formed if the spacing is too high. Once the air bag is formed, the pump can only compress the air bag no matter how forcible it pushes, but there is no flowing water, thus resulting in abnormal water level. This will cause flooding of the ceiling. 16). If the air flow of indoor unit is high, this might cause negative pressure and result in return suction of outdoor air. Therefore, U-type water trap shall be designed on the drainage side of each indoor unit. Indoor unit. Install water trap as shown below Install one water trap for each unit Installation of water trap shall consider easy cleaning in the future. 164 DC INVERTER MULTI VRF INSTALLATION Joint Indoor unit. Indoor unit. Joint 17) Connection of drainage branch pipe to the standpipe or horizontal pipe of drainage main pipe The horizontal pipe cannot be connected to the vertical pipe at a same height. It can be connected in a manner as shown below: N01:3-way connection of drainage hose joint 3-way connection of drainage pipe joint NO2: Connection of drain elbow Connection of drain elbow NO3: Connection of horizontal pipe Connection of horizontal pipe Drainage hose is requisite for air conditioner unit. During cooling, the moisture in the air will condense on the surface of evaporator. Such condensing water must be drained out of the unit. Meanwhile, the drainage hose has an important role to determine if the air conditioner can plays its full functions. 165 DC INVERTER MULTI VRF INSTALLATION 18). All the condensate pipes must be installed at a distance over 500mm from the electric box of the unit. 8.3 Installation of drainage hose for different types of indoor unit 1) Duct-type Indoor Unit (Including General Static Pressure and Low Static Pressure) a. Installation of drainage hose ¾ The diameter of drainage hose shall be equal to or higher than the diameter of connection pipe. (PVC pipe: Dimension: Outer diameter 25mm, 32mm) ¾ The drainage hose shall be short and has a down gradient of 1/100 at least, thus to avoid air bag. ¾ To ensure that the drainage hose will not be bent and has enough gradient, a distance of 1 ~ 1.5m shall be kept between the hanger frames. Gradient over 1/100 ¾ Use drainage hose and clamp. Insert the drainage hose to the root. From the middle of white tape, tighten the clamp until the tightening distance to the screw head is shorter than 4mm. A. For thermal isolation, use sealing tape to wrap the drainage hose and clamp. B. The indoor drainage hose shall be thermally insulated. Big sponge (accessory) Clamp Sponge (grey) Clamp (accessory) Drainage hose Below 4mm C. To prevent foreign articles from entering the pipe, please minimize the bend of pipeline, thus to ensure cleanliness of the drainage elbow. D. The drainage hose must be wrapped with thermal insulation tube, thus to avoid condensing on the outer surface of drainage hose . See below for the thickness of thermal insulation tube. 166 DC INVERTER MULTI VRF INSTALLATION Thermal insulation of condensate pipe Pipe cover Drainage hose (mm)( Outer Dia) Thickness of Thermal Insulation Materials (mm) Φ17 ≥15 Φ27 ≥20 ≥34.9 ≥20 ※ Notes: E. The inclination of drainage hose① shall be within 75mm, so that the drainage insert will not bear excessive force. F. To connect the drainage hose s for multiple machines, please use the method of multi-pipe collection, as shown below. T-joint collecting drainage pipe Over 100mm Fig. The specification of collecting drainage hose shall be suitable to the working capacity of the unit We may collect the drainage hose s of all the indoor units in one system (An outdoor unit and all the indoor units connected to this outdoor unit are called one system), or collect the drainage hose s of all the indoor units in several systems. Notes: The ceiling height must be considered, and a specific gradient shall be ensured along the water flow direction. 2）Cassette Type (Including 4-way and 1-way) a. Installation of drainage hose ¾ The drainage hose shall be installed to ensure smooth flow of water. ¾ The diameter of drainage hose shall be equal to or higher than the diameter of connection pipe (PVC pipe) (exclusive of the rise section). ¾ The drainage hose shall be short and has a down gradient of 1/100 at least, thus to avoid air bag ¾ If the inclination of the drainage hose is insufficient, drainage rise pipe shall be mounted. ¾ The installing height of drainage rise pipe shall be less than 280mm. ¾ The drainage rise pipe shall be in right angle to the unit and the distance to the unit shall not exceed 300mm. 167 DC INVERTER MULTI VRF INSTALLATION Roof Hanger seat Within 300mm Drainage rise pipe Clamp (accessory) Ceiling ¾ Below 500mm Below 280mm Drainage hose (accessory) The inclination of included drainage hose shall be within 75mm, so that the drainage insert will not bear excessive force. ¾ To prevent the drainage hose from dropping downward, hanger rods shall be erected every 1.0~1.5m. Hanger rod Gradient over 1/100 Correct ¾ ¾ ¾ Below 500mm Below 75mm Drainage hose (accessory) Incorrect Use the included drainage hose and clamp. Insert the drainage hose to the drainage port and tighten the clamp. For thermal insulation, wrap the big sponge to the drainage hose clamp. The indoor drainage hose shall be thermally insulated. Big sponge (accessory) Clamp Sponge (grey) ¾ Clamp (accessory) Drainage hose Below 4mm To connect the drainage hoses for multiple machines, please use the method of multi-pipe collection, as shown below. 168 DC INVERTER MULTI VRF Over 100mm INSTALLATION Introduce water here for water test T-joint collecting drainage pipe Fig. The specification of collecting drainage hose shall be suitable to the working capacity of the unit We may collect the drainage hoses of all the indoor units in one system (An outdoor unit and all the indoor units connected to this outdoor unit are called one system), or collect the drainage hoses of all the indoor units in several systems. The ceiling height must be considered, and a specific gradient shall be ensured along the water flow direction. The cassette-type indoor unit is provided with water pump, and the maximum lift of its drainage hose is 280mm. ¾ During installation, please take care that: The diameter of drainage hose connected to the indoor unit must meet the specifications. The pipe diameter shall not be too small; otherwise the water may overflow. The main drainage hose depends on the number of indoor units. Generally, it is required to be equal to or higher than ф35mm. The drainage hose shall be thermally insulated. The thickness of thermal insulation pipe must meet the requirements. The clearance between thermal insulation pipes shall be sealed with adhesive sticker. Please discharge the water to the ground drain, water closet or any other place easy to drain the water out. b) After installation, check if the drainage is smooth. 3) Wall-mounted Type Assemble the drainage hose as shown below and take measures to prevent condensing. Improper assembly of the drainage hose may cause leakage, or even expose the furniture to moisture. a) Assembly of drainage hose ¾ To avoid air in water elbow, the drainage hose shall be kept as short as possible and inclined downward, as shown below. ¾ During connection, please use PVC pipe of equal size higher than this size (Nominal Dia,: 20mm; Outer Dia.: 26mm) ¾ The drainage hose must be arranged in down inclination along water flow direction, thus to avoid air bubble blocking. Take care not to arrange the pipe in twisting, protrusion or waveform. Do not put the outlet of drainage hose into water. Protrusion Twisting Do not immerse in water. 169 DC INVERTER MULTI VRF ¾ INSTALLATION The extended section of drainage hose shall be wrapped with thermal insulation sheath when passing the room. Thermal insulation of condensate pipe Pipe cover Fig.3.41 ¾ After installation of the drainage hose, be sure to make water test and check if the water can be drained smoothly. Drainage hose Drainage hose b. After piping work, check if the draining flow is smooth. 8.4 Test for Condensate Pipe The water test for condensate pipe includes closed water test and drainage test. The closed water test is focused on checking if the drainage hose system is well sealed and if there is any leakage. The drainage test is focused on checking if the drainage hose system can drain water smoothly and thoroughly and ensuring that there is no water deposit (except the specially designed water trap). After connection of the drainage hose is completed, firstly carry out closed water test. Seal the outlet of drainage hose with adhesive tape or plug. Then, fill water into the drainage hose system form indoor unit side. Stop filling after ensuring that all the drainage hoses are filled with water. After 24 hours, check all the joints of water pipe for any leakage. If any, repair and reinstall. If no leakage, proceed to drainage test. Remove the adhesive tape or plug from the drainage hose. Check the water tray and drainage hose of indoor unit if the drainage is thorough and if there is any water deposit. If any, readjust it. If not, complete the water test and proceed to the thermal insulation on all pipe joints. 170 DC INVERTER MULTI VRF INSTALLATION 8.5 Requirements of Heat Insulation ¾ Heat Insulation Materials The thermal insulation material of obturator foam shall be used. Fireproof level: B1. The thermal conductivity shall not be higher than 0.035w/ (m·k) when the average temperature is 0℃. ¾ Thickness of thermal insulation layer The thickness of thermal insulation layer on condensate pipe shall be over 10mm. ¾ The joint of thermal insulation materials must be adhered by using special glue and then wrapped with plastic tape having a width not less than 5cm to avoid condensing. ¾ Thermal insulation is not required for the outdoor section of condensate pipe. 171 DC INVERTER MULTI VRF INSTALLATION 9 ELECTRICAL INSTALLATION 9.1 Precautions for Electrical Installation ☆ Carry out installation according to national cabling rules. ☆ Rated supply voltage and special circuit for air conditioner must be used. ☆ Do not pull the power cables with force. ☆ All the electric installations must be carried out by specialist technicians in accordance with the local laws, rules and these instructions. ☆ The diameter of power cords must be large enough. The damaged power cords and connection wires must be replaced with special cords. The earthing shall be secure. The earthing wire shall be connected to the special earthing device on the construction. The installation must be done by specialist technicians. The air switch shall have both the magnetic tripping and thermal tripping functions to ensure protection against the short circuit and overload. ●Earthing Requirements ☆ The air conditioner belongs to Category I Electric Appliance. Therefore, be sure to take reliable earthing measures. ☆The yellow-green wire inside the air conditioner is used for earthing. Do not use it for other purposes or cut it. Do not fix with tapping screw. Otherwise, it will cause the risk of electric shock. ☆The earthing resistance shall comply with the national standard GB17790 ☆Reliable earthing terminal must be provided on the user’s power supply. Never connect the earthing wire to the following places: ①Water pipe; ②Gas pipe; ③Sewage pipe; ④Other places that the specialist technicians think unreliable. 9.2 Specifications of power cord & circuit breaker Model Power supply (V,Ph,Hz) Capability of circuit breaker (A) Min. sectional area of earth lead (mm2) Min. sectional area of power cord (mm2) GMV(L)-Pd100W/NaB-K 220~240V 50 Hz 32 6.0 6.0 GMV(L)-Pd120W/NaB-K 220~240V 50 Hz 32 6.0 6.0 GMV(L)-Pd140W/NaB-K 220~240V 50 Hz 40 10.0 10.0 GMV(L)-Pd160W/NaB-K 220~240V 50 Hz 40 10.0 10.0 Note：The specification of power cord mentioned hereby is defined as the required specification when wiring with BV single core cable (2 ~ 4 pieces) under the cover of PVC pipe, and ambient temperature shall be at 40℃; Air switch shall be selected according to 40℃ temperature condition, and shall in “D” type. if the installation condition on site changed, please consider the modification on the required specification of Power cord and Air switch, according to the specification manual provided by manufacture. 9.3 Wiring Sketch Map 9.3.1 Connection of power cord and communication line The indoor unit and outdoor unit shall be powered separately. Connection Schematics for Indoor / Outdoor Power Cords and Communication Line (3-phase) 172 DC INVERTER MULTI VRF INSTALLATION Connection Schematics for Indoor / Outdoor Power Cords and Communication Line 9.4 Dial-up Gree DC Multi VRF unit is provided with three dial-up, i.e. function dial-up, address dial-up and capacity dial-up. ou may adjust the function dial-up to set the control, mode and functions of the unit; adjust the address dial-up to set the matching relation between indoor unit and wired controller; and adjust the capacity dial-up to set the capacity demands of the indoor unit. 9.4.1 Function Dial-up CAUTIONS! The S7 function dial-up is located on the mainboard of indoor unit. It can be operated only when the client needs to change the default function settings; otherwise the default position shall be maintained. Functional dial switch S7 DIP swicth Functional Description: 1(S/R) Setting of memory mode 2(L/I) Setting of control mode 3(M/S) 4(I/O) 5(L/H) Setting of master / slave indoor unit Setting of ambient temperature acquisition point Setting of high / low static pressure fan Dial-up Setting 0 (ON Position) 1 Standby (S) Restore (R) Wired control (L) Master indoor unit (M) Remote control (I) Slave indoor unit (S) Return air inlet (I) Receiver (O) Low static pressure (L) High static(H) Functional description of function dial-up: DIP swicth 1 (S/R): Setting of memory mode, including the standby mode and restoration mode. The standby mode refers to that the previous parameters will be kept but the unit will not run automatically after the power supply is resumed. This setting is factory defaulted (DIP swicth pulled to “ON” position). For example, if the parameters of an indoor unit set before power shutdown are High Fan and 24℃, the unit will be under standby state after the power supply is resumed and after the unit is manually started, the parameters will remain as High Fan and 24℃. The restoration mode refers to that not only the previous parameters will be kept, but also that the unit can start automatically after the power supply is resumed. But if the unit is under STOP state before power shutdown, it will be also under STOP state after the power supply is resumed. DIP swicth 2 (L/I): Setting of control mode, including wired control and remote control. The wired control mode refers to that the indoor unit is controlled from wired controller (wired controller). This setting is factory defaulted (DIP swicth pulled to “ON” position). When the setting is wired control mode, the function dial-up on S7 for “setting of memory mode” and “setting of master / slave indoor unit” will be disabled. These two settings can be done from the wired controller directly. The remote control mode refers to that the indoor unit is controlled from remote controller. When the setting is remote control mode, its function dial-up must be set on S7. DIP swicth 3 (M/S): The setting of master / slave indoor unit refers to the master / slave setting of indoor run mode, mainly used to meet the needs of special people on priority (e.g. leader, patients, etc). The factory default setting is that all indoor units are master (DIP swicth pulled to “ON” position). When all the indoor units are set as slave, the outdoor unit will run according to 173 DC INVERTER MULTI VRF INSTALLATION the mode of slave indoor unit that is firstly started. If the mode of slave indoor unit started later has in conflict against the mode started earlier, the system will display mode conflict error, so that the indoor unit started later cannot work. In this case, the run mode of the unit is decided by the slave indoor unit that is firstly started. When only one indoor unit is set as master, no matter if the master indoor unit is firstly started or not, the slave indoor unit will give out mode conflict error as long as its mode is in conflict against the mode of master indoor unit (except that the master indoor unit is stopped). In this case, the unit run according to the mode of master indoor unit on priority. When several indoor units are set as master, the mode of master indoor unit with a lower address code will be taken as the master run mode of the unit. when the master indoor unit with the lowest address code is changed from STOP state to RUN state, the mode of other master indoor units or slave indoor units shall be kept identical to its mode; otherwise the system will give out mode conflict error. Therefore, when there are several master indoor units, the address code of the unit shall be set from lower to higher according to priority level. DIP swicth 4 (I/O): Setting of ambient temperature acquisition point. This setting is mainly used when the temperature of air conditioner area differs largely from the return air inlet temperature of the unit. Meanwhile, this setting is only valid when the receiver is connected, including the setting of temperature acquisition point at return air inlet and setting of the temperature acquisition point at receiver head. The factory default setting is acquisition of return air inlet temperature (DIP swicth pulled to “ON” position). DIP swicth 5 (L/H): Setting of high / low static pressure fan. This setting includes the setting of high static pressure fan and low static pressure fan, adjusted as needed for the project. The factory default setting is low static pressure fan (DIP swicth pulled to “ON” position). Cautions: 1)The above settings must be done under power shutdown state. 2)The DIP swicth of function code is classified into 3-bit code, 4-bit code and 5-bit code. The 4-bit code or 5-bit code is used for duct-type unit only (including multi duct-type unit and 1-to-1 duct-type unit). 3)When the “setting of control mode” is “L”, the function dial-up for “setting of memory mode" and “setting of master / slave indoor unit” will be disabled. When the “setting of control mode” is “I”, this function dial-up setting is enabled. 4)The DIP swicth shall be put to position correctly, and shall not be put to middle position. Dialing of the switch to “ON” position indicates “0” and the dialing to opposite direction indicates “1”. 5)After dialing up, please mark the address code of the unit(√) Address code S1 Functional dial switch S7 174 DC INVERTER MULTI VRF INSTALLATION Capacity code S2 Mainboard of 5-bit Function Dial-up Mainboard of 4-bit Function Dial-up 9.4.2 Address dial code Address dial-up must be set for the multi indoor units; otherwise abnormal communication will be caused to the unit. The address code has 4-bit dial-up in total. The highest address is 16 and the lowest address is 1. NOTES! To use multiple indoor units in parallel, make sure to change the setting of address code before installation and guarantee that the address code of each indoor unit must be different (The address code is located on the mainboard of indoor unit). If wired controller is used, make sure to dial the address code of wired controller to the position same as the address code on corresponding indoor unit. (The address code of wired controller is located on the back of wired 175 DC INVERTER MULTI VRF INSTALLATION controller) ☆Below is factory default setting: The default setting of address dial-up code is 0000 and the address is 1 (See above for the position of dial lever). ☆Dial-up Value The dial-up value of address code is set in binary system. The dial-up value is “0” when the lever is dialed to “ON” end; the dial-up is “1” when the lever is dialed to numerical end on opposite side. For number 4~1 on the address code, the dial-up #4 refers to high bit and the dial-up 1# refers to low bit. Dial-up Table (4-bit DIP swicth) 4-bit 3-bit 2-bit 1-bit Address 0 0 0 0 1 0 0 0 1 2 0 0 1 0 3 0 0 1 1 4 0 1 0 0 5 0 1 0 1 6 0 1 1 0 7 0 1 1 1 8 1 0 0 0 9 1 0 0 1 10 1 0 1 0 11 1 0 1 1 12 1 1 0 0 13 1 1 0 1 14 1 1 1 0 15 1 1 1 1 16 Example 1: If the dial value is “0111”, this represents that the address is “8”, the pins 1, 2 & 3 of the dial switch are dialed to the numerical end, and the pin 4 is dialed to “ON”. Example 2: If the dial value is “1010”, this represents that the address is “11”, the pins 2 & 4 of the dial switch are dialed to the numerical end, and the pin 1 & 3 are dialed to “ON”. See below.： Address 8, dial-up value 0111 Address 11, dial-up value 10109. 4.3 Capacity dial-up On the mainboard of indoor unit, two 4-bit DIP switches are used to distribute the address and capacity of indoor units. The 4-bit DIP switch (marked with “capacity” below) used for setting the capacity of indoor units is factory set before shipment of indoor unit, while it is covered by sealant, so that it cannot be changed by the user. 176 DC INVERTER MULTI VRF INSTALLATION ☆Below is factory default setting: The default Capacity dial-up is the maximum capacity of indoor unit. As shown above, the capacity is (See above for the lever position) ☆Dial-up Value The dial-up value of capacity code is set in binary system. The dial-up value is “0” when the lever is dialed to “ON” end; the dial-up is “1” when the lever is dialed to numerical end on opposite side. For number 4~1 on the capacity code, the dial-up #4 refers to high bit and the dial-up 1# refers to low bit. Dial-up Table (4-bit DIP swicth) 4-bit 3-bit 2-bit 1-bit Capacity 0 0 0 0 20 0 0 0 1 25 0 0 1 0 30 0 0 1 1 35 0 1 0 0 40 0 1 0 1 45 0 1 1 0 50 0 1 1 1 60 1 0 0 0 224 1 0 0 1 70 1 0 1 0 80 1 0 1 1 90 1 1 0 0 100 1 1 0 1 112 1 1 1 0 140 1 1 1 1 280 177 DC INVERTER MULTI VRF MAINTENANCE MAINTENANCE 178 DC INVERTER MULTI VRF MAINTENANCE MAINTENANCE 1 List of Unit Errors 1.1 List of Error Display on Wired Controller Error Code Error Description Source of Error Signal E1 Compressor high-pressure protection High-pressure Switch E2 Indoor antifreeze protection Evaporator sensor E3 Compressor low-pressure protection Low-pressure Switch E4 Compressor exhaust temperature protection Exhaust temperature sensor E5 Frequency converter overcurrent protection Compressor drive E6 Communication error Communication E7 Mode conflict User operation E9 Water-full protection Water pump F0 F1 F2 F3 Indoor ambient temperature sensor error Indoor coil inlet temperature sensor error Indoor coil middle temperature sensor error Outdoor coil inlet temperature sensor error Indoor room sensor Indoor coil-inlet temperature sensor Indoor coil-middle temperature sensor Indoor coil-exit temperature sensor Notes on Control The high pressure protection value is 4.2MPa. When it is detected three times successively that a compressor is under high pressure, this compressor will be stopped. In this case, error code E1 will be displayed and the run indicator will blink. When it is detected for 10 minutes successively that Tevap. is ≤-2℃ (varying with indoor unit), the antifreeze protection will be activated, in which case the outdoor unit will immediately shut off the indoor electronic expansion valve and the capacity will be set to “0”. When the low pressure reaches the protection value (absolute pressure: 0.15MPa), the low pressure switch will be cut off, in which case the low pressure protection will be displayed. When the exhaust temperature (Texhau.) is equal to and higher than 113 ℃ , the compressor will be stopped. Upon the first occurrence of exhaust protection, the error code E4 will be displayed. When the exhaust temperature is lower than TR℃, the compressor will resume to operation after it has been stopped for 3 minutes. The compressor can resume to operation for the first two times. But if this occurs three times successively in 1 hour, the unit must be disconnected from power supply before it can restarted. The drive board of variable frequency compressor is incurred to error. For details on the error message, please refer to the Display Code on Digital Tube of Outdoor Unit. The mainboard of indoor unit or the wired control is incurred to communication error with outdoor unit. The indoor unit incurred to communication error will be stopped and display the error code. The run mode of the unit that is started later is inconsistent to the mode that is started earlier. Only the cooling and dry mode has possible mode conflict against the heat mode. For fan mode, there is no mode conflict against the cooling, dry or heat mode. In case mode conflict occurs, the indoor unit with mode conflict will display E7 and be stopped. When water full is detected for 8 seconds successively, the system will enter into water-full protection state, in which case the wired controller will display E9 and give out alarm. In case of water-full protection under each mode, the other loads of the indoor unit will be stopped, except that the water pump will remain working and give out alarm. In this case, the outdoor unit shall adjust the capacity output accordingly The indoor unit incurred to sensor error will display error code and be stopped. The indoor unit incurred to sensor error will display error code and be stopped. The indoor unit incurred to sensor error will display error code and be stopped. The indoor unit incurred to sensor error will display error code and be stopped. DC INVERTER MULTI VRF MAINTENANCE F4 Outdoor ambient temperature sensor error Outdoor environment sensor F7 Outdoor defrost temperature sensor error Outdoor Defrost Sensor F9 Exhaust temperature sensor error Exhaust temperature sensor Test for 30 seconds successively to check if the temperature sensor is disconnected. If yes, alarm will be sent; otherwise no processing will be made. If the controller of outdoor unit detects failure of outdoor sensor under open circuit, short circuit and excess of test value, the outdoor unit will execute the following default actions, that is, the error message will be sent to each indoor unit and the error code will be displayed via error indicator or wired controller. When the outdoor ambient temperature is lower than -5℃, the disconnection failure of outdoor inlet, middle and exit sensors in shield room will be processed as under -30℃. Test for 30 seconds successively to check if the temperature sensor is disconnected. If yes, alarm will be sent; otherwise no processing will be made. If the controller of outdoor unit detects failure of outdoor sensor under open circuit, short circuit and excess of test value, the outdoor unit will execute the following default actions, that is, the error message will be sent to each indoor unit and the error code will be displayed via error indicator or wired controller. When the outdoor ambient temperature is lower than -5℃, the disconnection failure of outdoor inlet, middle and exit sensors in shield room will be processed as under -30℃. Test for 30 seconds successively to check if the temperature sensor is disconnected. If yes, alarm will be sent; otherwise no processing will be made. If the controller of outdoor unit detects failure of outdoor sensor under open circuit, short circuit and excess of test value, the outdoor unit will execute the following default actions, that is, the error message will be sent to each indoor unit and the error code will be displayed via error indicator or wired controller. When the outdoor ambient temperature is lower than -5℃, the disconnection failure of outdoor inlet, middle and exit sensors in shield room will be processed as under -30℃. Error Code of Duct-type Unit Error Error Error Code Prevention against low Error with oil temperature E2 temperature sensor 2 (digital) Outdoor ambient temperature Indoor ambient temperature F4 sensor error sensor error Error Code Fb F0 Indoor tube-inlet sensor error F5 Exhaust overtemperature E4 Outdoor tube-middle sensor error F6 Low-pressure protection E3 Outdoor tube-exit sensor error F7 Overcurrent Protection E5 Error with exhaust temperature sensor 1 (fixed-frequency) F8 High-pressure protection E1 Indoor tube-inlet sensor error F1 Communication error E6 Indoor tube-middle sensor error F2 High-pressure valve error Fc Indoor tube-exit sensor error F3 Low-pressure valve error Fd F9 Water-full protection (Cassette) Eb Error with exhaust temperature sensor 2 (fixed-frequency) Error with oil temperature sensor 1 (fixed-frequency) FA King Series Error Power Lamp Test lamp Timer lamp Defro st Antif reez e Mode confli ct Com muni catio n error Outdo or unit failure Bright Brigh t Dark Dark Blink Blink Blink Bright Blink Dark Blink Blink Dark Bright Blink Dark Blink Bright Blink Dark Tube-inl et sensor error Tube-mid dle sensor error Tube-exit sensor error Room sensor error Bright Bright Bright Dark Blink Blink Blink 180 DC INVERTER MULTI VRF MAINTENANCE Feng Yun and Feng Xia series Error Tube-inle t sensor error Tube-midd le sensor error Tube-exit sensor error Room sensor error Def rost Antifr eeze Mode confli ct Comm unicati on error Blink （2） Outdo or unit failure Brig Blink Dark Blink ht Blin Blink Blink Bright Blink Dark k Notes::(1)Bright and dark intermittently (2)Bright and dark simultaneously Floor Standing: Lantianshi, qingliangwangzi, fengsheng series Error Error Error Error Code Code Indoor tube-middle sensor Indoor tube-inlet sensor error F1 F2 error Outdoor ambient Indoor tube-exit sensor error F3 F4 temperature sensor error Outdoor ambient Outdoor tube-inlet sensor error F5 F6 temperature sensor error Error with exhaust Outdoor tube-exit sensor error F7 F8 temperature sensor 1 (fixed-frequency) Error with exhaust temperature Error with exhaust F9 FA sensor 2 (digital) temperature sensor 2 (digital) Error with oil temperature sensor 2 Indoor ambient temperature Fb F0 (digital) sensor error Test lamp Timer lamp Blink（1） Prevention against low temperature E2 High-pressure protection E1 Low-pressure protection E3 Exhaust overtemperature E4 Overcurrent Protection E5 Communication error E6 Mode conflict E7 High-pressure valve error Fc Low-pressure valve error Fd 181 DC INVERTER MULTI VRF MAINTENANCE 1.2 Display Code on Digital Tube of Outdoor Mainboard Error Display on Digital Tube Display on Indoor Unit PH DC overvoltage protection Module overheat protection Current test circuit fault Module temperature sensor fault Compressor overcurrent protection DC undervoltage protection Compressor startup failure PFC module protection Drive resetting and stop Protection of compressor against loss of synchronization Compressor protection against loss of phase Inverter drive communication fault IPM module protection Error Display on Digital Tube Display on Indoor Unit E5 Input overcurrent protection PA E5 P8 E5 Jumper fault C5 No display Pc E5 Recharging circuit fault PU E5 P7 E5 High-pressure protection E1 E1 P5 E5 Low-pressure protection E3 E3 PL E5 Exhaust protection E4 E4 Lc E5 Compressor overload protection H3 E5 Hc E5 E6 E6 P0 E5 F4 F4 H7 E5 Indoor coil inlet temperature sensor error F5 F5 Ld E5 Indoor coil middle temperature sensor error F6 F6 P6 E5 F7 F7 H5 E5 F9 F9 Communication fault (between indoor / outdoor unit and wired controller) Outdoor ambient temperature sensor error Outdoor coil outlet temperature sensor error Exhaust temperature sensor error 1.3 Display of the number of indoor units Note: You may press down SW3 key of outdoor unit twice continuously within 2s, so that the system will detect the number of indoor units, in which case the LED1～LED4 will blink in turn, LED5 and LED6 will become dark. After 12 seconds, the number of indoor units will be displayed. Number of indoor units Lamp display LED6 LED5 LED4 LED3 LED2 LED1 1 Dark Dark Dark Dark Dark Bright 2 Dark Dark Dark Dark Bright Dark 3 Dark Dark Dark Dark Bright Bright 4 Dark Dark Dark Bright Dark Dark 5 Dark Dark Dark Bright Dark Bright 6 Dark Dark Dark Bright Bright Dark ： ： ： ： ： ： ： ： ： ： ： ： ： ： 62 Bright Bright Bright Bright Bright Dark 63 Bright Bright Bright Bright Bright Bright DC INVERTER MULTI VRF MAINTENANCE 2 Flow chart of troubleshooting 2.1 High-pressure protection High-pressure protection No Use pressure gauge to measure if the pressure is really high? Yes Replace the mainboard of outdoor unit No Yes Check if the operation mode of indoor unit is set properly? Measure if the pressure switch is normal？ No Refer to the Instruction Manual for Indoor Unit Replace the pressure switch Yes Check if the gas valve and liquid valve are fully open? No Fully open the valve Yes Check if the front panel of outdoor unit is covered tightly? No Cover up the front panel properly Yes Check if the air inlet and outlet of the indoor and outdoor exchanger is smooth? No Remove the obstructions Yes Check if the indoor and outdoor fans run normally? No Measure the fan motor and signal input Yes Check if the indoor swing louver is fully open? No Measure the swing motor and signal input Yes Check if the capacity output of outdoor unit is equal to the capacity demand of indoor units? No Refer to the dial-up of indoor and outdoor unit Yes Check if the indoor electronic expansion valve can work normally No Engage the valve body with the coil Yes Check if the indoor / outdoor filters or radiating fins are dirty or blocked? Yes Refer to the Repair and Maintenance No The system pipe is blocked Focus on checking the inlet and outlet of the connection between indoor units and main pipe. Also focus on checking the electronic expansion valve of indoor unit and outdoor unit. Replace the electronic expansion valve, drying filter and other parts 183 DC INVERTER MULTI VRF MAINTENANCE 2.2 Low-pressure protection Low-pressure protection Use pressure gauge to measure if the pressure is really low? No Refer to low pressure sensor error Yes Check if the refrigerant in the system is too low? Yes Add refrigerant according to the nominal refrigerant volume on nameplate and the calculated charge volume No Check if the operation mode of indoor unit is set properly? No Refer to the Instruction Manual for Indoor Unit Yes Check if the gas valve and liquid valve of outdoor unit are fully open? No Fully open the valve Yes Check if the front panel of outdoor unit is covered tightly? No Cover up the front panel properly Yes Check if the air inlet and outlet of the indoor and outdoor exchanger is smooth? No Remove the obstructions Yes Check if the indoor and outdoor fans run normally? Yes Measure the fan motor and signal input No Check if the indoor swing louver is fully open? No Measure the swing motor and signal input Yes Check if the capacity output of outdoor unit is equal to the capacity demand of indoor units? No Refer to the dial-up of indoor and outdoor unit Yes Check if the indoor electronic expansion valve can work normally No Engage the valve body with the coil Yes Check if the indoor / outdoor filters or radiating fins are dirty or blocked? No The system pipe is blocked Yes Refer to the Repair and Maintenance Focus on checking the inlet and outlet of the connection between indoor units and main pipe. Also focus on checking the electronic expansion valve of indoor unit and outdoor unit. Replace the electronic expansion valve, drying filter and other parts DC INVERTER MULTI VRF MAINTENANCE 2.3 Exhaust Temperature Protection Exhaust Temperature Protection Measure if the exhaust temperature of compressor reaches 118℃? No Measure if the resistance of temperature sensor is correct? No Yes No When the exhaust temperature of compressor is higher than 115℃, check if the corresponding liquid bypass plug is connected through? Replace the mainboard of outdoor unit Replace the corresponding exhaust temperature sensor Yes No Check if the corresponding liquid bypass sub-assembly is in good condition, e.g. if the solenoid valve is in good condition and if the capillary pipe is blocked? Replace the liquid bypass sub-assembly When the exhaust temperature of compressor is higher than 102℃, Whether the openness of corresponding indoor unit electronic expansion valve is increased? No Check if the electronic expansion valve is correct No Yes Yes Change the outdoor unit mainboard Change corresponding electronic expansion valve sub-assy No When the exhaust temperature of compressor is higher than 110℃, Whether compressor reduces its capacity? Change the mainboard chip of the outdoor units Yes Check if the capacity output of outdoor unit is equal to the capacity demand of indoor units? No Yes Repair the leakage of system pipe and add refrigerant according to the required volume Refer to the dial-up of indoor and outdoor unit Notes: (1) The AC frequency conversion machine includes air-out senor and shell top sensor. (2) The temperature protection point in different machines are different. (3) There is no liquid refrigerant by-pass in frequency conversion machine. 185 DC INVERTER MULTI VRF MAINTENANCE 2.4 Compressor overcurrent protection Abnormal overcurrent error If the compressor wiring is correct No Adjust the compressor wiring Yes If the current value is higher than the preset value of protector No Replace the overcurrent protector Yes If the high voltage of unit is normal No Refer to high voltage protection Yes If the voltage is normal No Contact the power supply company Yes The communication resumes to normal Upon AC inverter startup overcurrent, the indicator will display the current protection. Current protection If the voltage is normal No Adjust the power parameters Yes Remove the compressor cables and restart If overcurrent protection No Replace the compressor Yes Module damaged. Replace the module Note: For DC VRF unit, it is not allowed to test with compressor cable removed. 186 DC INVERTER MULTI VRF MAINTENANCE Overcurrent occurs in operation, i.e. the indicator will display the current protection just after startup. Check the indoor units for matching Within 135% Correct the match of indoor units to allowable capacity Check if the charge volume is too high The charge volume is too high Adjust to allowable range stated in the specifications Use DC level to monitor P & N voltage of the module Voltage stabilized 252-330V, with no fluctuation over 10V DC capacitor damaged. Replace it Compressor damaged; module damaged 187 DC INVERTER MULTI VRF MAINTENANCE 2.5 Communication error Communication 通讯故障error 检查 Check if the 室内机通讯线连接是否 communication line of indoor unit is connected 正确？ 否 No 确认插头与插口的 Check the orientation of plug and socket 方位 Yes 是 测量 Measure if the 通讯线是否为 communication line is through? No 否 Replace the communication line 更换通讯线 通路？ Yes 是 检查室内 Check if the communication 外机连接的通讯线连接 line of indoor and outdoor unit is是否正确？ connected correctly? No 否 确认插头与插口的 方位 Check the orientation of plug and socket Yes 是 检查通讯 Check if the two ends of 线两端是否分别套有 communication line are mounted with magnetic ring? 磁环？ No 否 请缠绕上随机配套 的磁环 Please mount the included magnetic ring 是 Yes 查看所 Check if the outdoor unit 连室外机是否已 is electrically powered? 供电？ 否 No 请给室外机接通电 Please supply power to the outdoor unit 源 Yes 是 同系统 If the address codes of 中的室内机地址码是否 indoor units in the same system are repeated? 有重复？ No 否 修改相关重复的地 Change the repeated address codes 址码 Yes 是 线控器地址 If the address code of wired 码和所连的室内机地址 controller complies with the address code of the connected 码是否相符？ indoor unit? No 否 修改线控器地址码 Change the address code of wired controller 188 DC INVERTER MULTI VRF a) MAINTENANCE Water-full protection 故障显示 Fault display 检查是否有水溢 Check if the water overflows? 出？ No 否 否 No If the voltage of liquid 液位开关端子的 level switch terminal 电压是否正确？ is correct? Yes 是 Yes 是 If the drainage pump is 排水泵是否运转？ running? No 否 Check检查液位开关 the liquid level switch No 否 If the voltage of 排水泵端子的电 drainage pump 压是否正确？ terminal is correct? Yes 是 Yes 是 If the drainage pipe is 排水管是否疏通？ unblocked and if the 流水是否顺畅？ water flow is smooth? No 否 Replace the mainboard of indoor unit 更换室内机主板 Replace the mainboard of indoor unit 更换室内机主板 Check 检查排水泵配线 the wiring of drainage pump Adjust the drainage pipe 调整排水管 Yes 是 Check检查排水泵 the drainage pump 2.7 Error with room sensor, tube-inlet, tube middle and tube-exit sensor; error with room sensor, tube-inlet, tube middle and tube-exit sensor and exhaust / casing top sensor; error with the compressor bottom sensor Temperature sensor error If the plug on temperature sensor is correctly connected to the socket on mainboard? No Check the orientation of plug and socket Yes Remove the temperature and measure if its resistance is within normal range? Yes Replace the mainboard of indoor unit No Replace the temperature sensor DC INVERTER MULTI VRF MAINTENANCE 2.8 No energization to the unit and mainboard No energization to the unit 机组及主板不得电 and mainboard Yes 是 If 机组内接线板L、N是否 the voltage of L & N on terminal board inside the unit 为220V is 220V No 否 Check the power supply of terminal board for any fault 检查接线板电源是否故障 Yes 是 Check if the air switch in 检查机组内空气开关 the unit is ON 是否打开 No 否 Put the air switch to ON 将空气开关打为ON position Yes 是 No 否 If the input of filter board 滤波板输入是否有电 is energized The air switch is damaged or 空气开关损坏或松脱 loosened Yes 是 If the output of filter No 否 Replace the filter board 更换滤波板 滤波板输出是否有电 board is energized Yes 是 Replace the mainboard 更换主板 3.2 Introduction of Major Electrical Elements Name Photo Function Introduction Filter board Main functions: 1) Filter the power interference and ensure the anti-interference ability of the unit under poor quality of power supply; 2) Inhibit the interference of the unit to the power supply and prevent the operation of unit from affecting other electric appliances like TV. Air switch For connecting and disconnecting the circuit of main loop, provided with overcurrent and short-circuit protection. DC INVERTER MULTI VRF MAINTENANCE IPM module The IPM module integrates 3 pairs of complementary IGBT tube and controls their connection and disconnection via PWM wave, so that the DC bus voltage is applied to different stator windings of the compressor in different time section and the current is hence generated on the stator. Meanwhile, magnetic field is induced on the rotor windings, thus to push the rotor and drive the compressor to run. PFC module The PFC module integrates 4 diode tubes and 2 MOS tubes. They convert the AC input power into DC power. Meanwhile, the connection and disconnection of MOS tube is controlled via PWM wave, thus to realize the voltage rise under the function of electric induction. 191 DC INVERTER MULTI VRF MAINTENANCE 3 WIRING DIADRAM 3.1 Outdoor unit GMV(L)-Pd100W/NaB-K,GMV(L)-Pd120W/NaB-K,GMV(L)-Pd140W/NaB-K GMV(L)-Pd160W/NaB-K 192 DC INVERTER MULTI VRF MAINTENANCE 3.2 Indoor unit GMV-R22P/Na-K,GMV-R25P/Na-K,GMV-R28P/Na-K,GMV-R36P/Na-K,GMVL-R22P/Na-K ,GMVL-R25P/Na-K,GMVL -R28P/Na-K,GMVL-R36P/Na-K GMV-R45P/Na-K ,GMV-R50P/Na-K,GMVL-R45P/Na-K GMVL-R50P/Na-K, 193 DC INVERTER MULTI VRF MAINTENANCE GMV-R56P/Na-K,GMV-R71P/Na-K,GMV-R80P/Na-K,GMVL-R56P/Na-K,GMVL-R71P/Na-K,GMVL-R80P/Na-K GMV-R90P/Na-K,GMV-R112P/Na-K,GMV-R140P/Na-K,GMVL-R90P/Na-K,GMVL-R112P/Na-K,GMVL-R140P/Na-K 194 DC INVERTER MULTI VRF MAINTENANCE GMV-R125P/Na-K,GMVL-R125P/Na-K GMV-R22P/NaB-K、GMV-R28P/NaB-K、GMV-R36P/NaB-K、GMV-R45P/NaB-K、GMV-R56P/NaB-K、 GMV-R71P/NaB-K 195 DC INVERTER MULTI VRF MAINTENANCE GMV-R90P/NaB-K、GMV-R112P/NaB-K、GMV-R140P/NaB-K C1 C2 GMV-R22PS/NaB-K、GMV-R28PS/NaB-K、GMV-R36PS/NaB-K 196 DC INVERTER MULTI VRF MAINTENANCE GMV-R45PS/NaB-K、GMV-R56PS/NaB-K、GMV-R71PS/NaB-K GMV-R90PS/NaB-K、GMV-R112PS/NaB-K、GMV-R140PS/NaB-K C1 C2 197 DC INVERTER MULTI VRF MAINTENANCE GMV-R22T/NaA-K、GMV-R28T/NaA-K、GMV-R36T/NaA-K、GMV-R45T/NaA-K GMV-R28T/Na-K,GMV-R36T/Na-K,GMV-R45T/Na-K,GMV-R50T/Na-K,GMV-R56T/Na-K,GMV-R71T/Na-K,GMV-R8 0T/Na-K,GMV-R90T/Na-K,GMV-R112T/Na-K,GMV-R125T/Na-K,GMV-R140T/Na-K,GMVL-R28T/Na-K,GMVL-R36T/ Na-K,GMVL-R45T/Na-K,GMVL-R50T/Na-K,GMVL-R56T/Na-K,GMVL-R71T/Na-K,GMVL-R80T/Na-K,GMVL-R90T/ Na-K,GMVL-R112T/Na-K,GMVL-R125T/Na-K,GMVL-R140T/Na-K Limit Switch Swing Motor Water Level Switch Environment 1 2 3 Temp.sensor Out Temp.sensor Mid Temp.sensor Manual Panel 4 In Temp.sensor GMV-R22G/NaB-K,GMVL-R22G/NaB-K,GMV-R28G/NaB-K,GMVL-R28G/NaB-K,GMV-R36G/NaB-K,GMVL-R36G/N aB-K,GMV-R45G/NaB-K,GMVL-R45G/NaB-K 198 DC INVERTER MULTI VRF MAINTENANCE GMV-R50G/NaB-K,GMV-R56G/NaB-K,GMVL-R50G/NaB-K,GMVL-R56G/NaB-K GMV-R22G/NaC-K,GMV-R28G/NaC-K ,GMV-R36G/NaC-K,GMV-R45G/NaC-K,GMVL-R22G/NaC-K,GMVL-R28G/Na C-K ,GMVL-R36G/NaC-K,GMVL-R45G/NaC-K 199 DC INVERTER MULTI VRF MAINTENANCE GMV-R71G/Na-K,GMV-R80G/Na-K,GMVL-R71G/Na-K,GMVL-R80G/Na-K 200 DC INVERTER MULTI VRF MAINTENANCE GMV-R28Zd/Na-K,GMV-R36Zd/Na-K,GMV-R50Zd/Na-K,GMV-R71Zd/Na-K,GMV-R90Zd/Na-K,GMV-R112Zd/Na-K,G MV-R125Zd/Na-K,GMVL-R28Zd/Na-K,GMVL-R36Zd/Na-K,GMVL-R50Zd/Na-K,GMVL-R71Zd/Na-K,GMVL-R90Zd/N a-K,GMVL-R112Zd/Na-K,GMVL-R125Zd/Na-K GMV-R22Td/Na-K,GMV-R28Td/Na-K,GMV-R36Td/Na-K DC INVERTER MULTI VRF MAINTENANCE 4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS 4.1 Removal and Assembly of Outdoor Unit Outdoor Unit of Side Outlet Structure Removal and Installation of Compressor Remark: Before removing the compressor, make sure that there is no refrigerant inside the pipe system and that the power has been cut off. Step Illustration Handling Instruction 1. Remove the ●Use screwdriver to loosen power cord the screws fixing the power Mark the power cable. cable colors and ●Pull out the power cable. corresponding terminal codes Note: When removing the during removal. power cable, please mark the power cable color and corresponding terminal, thus to avoid error during reinstallation. 2. Loosen the nuts ●Firstly, heat the connection fixing the pipe of compressor by compressor onto welding; Heat by welding ● Then, foundation. pull out the and pull the exhaust / suction connection pipe. Note: During welding, take pipe out. care not to let the flame burn other elements. 3 Loosen the nuts fixing the compressor onto foundation. ●Use spanner to loosen the nuts fixing the compressor onto the base seat Use spanner to remove the bolts fixing the compressor. 4. Remove the compressor from chassis ● Remove the compressor and replace it Note: When replacing the compressor, take care not to touch the pipes and components beside. Remove the compressor DC INVERTER MULTI VRF 5. Fix the compressor chassis MAINTENANCE new to ● Replace the compressor and tighten the nuts fixing onto the base seat. Use spanner to remove the bolts fixing the compressor. 6. Connect the suction and exhaust pipe of compressor to system pipeline ●Weld the connection pipe of compressor and connect it to the compressor Note: During welding, take care not to let the flame burn other elements. Replace and lock the compressor. Then, connect the pipe properly. 7. Connect the power cables of compressor correctly Mark the power cable colors and corresponding terminal codes during removal. 8. Check and open the cover plate ●Use screwdriver to tighten the screws fixing the power cable. ●Connect the power cable correctly Note: When connecting the power cable, please take care on the marking of power cable color and corresponding terminal code. ● Check if the pipe is connected properly; ● Check if the pipe is connected properly; ● If no problem, close the front and back cover plate. Use spanner to remove the bolts fixing the compressor. 203 DC INVERTER MULTI VRF MAINTENANCE Disassembly and Assembly of 4-way valve Step Illustration 1. Disconnect the 4-way valve from liquid bypass. 2. Disconnect the 4-way valve from the pipe 3. Replace the 4-way valve and weld the 4-way valve to connection pipe 4. Replace the 4-way valve and weld the 4-way valve to liquid bypass sub-assembly Handling Instruction ● Firstly, remove the coil of 4-way valve. the liquid bypass Loosen the four ● Loosen points by welding sub-assembly by welding; then, pull out the connection pipe. Note: During welding, take care not to let the flame burn other elements. Loosen the four points by welding Weld this point properly. Weld this point on gas bypass valve ●Loosen the four joints on 4-way valve sub-assembly by welding; then, pull out the connection pipe. Note: During welding, take care not to let the flame burn other elements. ● Replace the 4-way valve and then weld the four joints on 4-way valve sub-assembly. Replace the 4-way valve and then weld the four joints on 4-way valve sub-assembly. ●Weld the joint between 4-way valve sub-assembly and liquid bypass sub-assembly. Note: During welding, take care not to let the flame burn other elements. DC INVERTER MULTI VRF Removal and Installation of electronic expansion valve Step Illustration 1. Disconnect the electronic expansion valve from connection pipe MAINTENANCE Handling Instruction ● Remove the coil of electronic expansion valve; ● Loosen the connection pipe of electronic expansion valve by welding; then pull out the connection pipe. Note: During welding, take care not to let the flame burn other elements. 2. Remove and replace the electronic expansion valve ●Remove and replace the electronic expansion valve 3. Weld the electronic expansion valve to connection pipe ● Weld the connection pipe of electronic expansion valve. Note: During welding, take care not to let the flame burn other elements. DC INVERTER MULTI VRF Removal and Installation of Oil Separator Step 1. Disconnect the oil separator from the connection pipe MAINTENANCE Illustration Handling Instruction ●Loosen the three joints on oil separator sub-assembly by welding; then, pull out the connection pipe. Note: During welding, take care not to let the flame burn other elements. 2 Loosen the screws fixing the oil separator ● Use screwdriver to loosen the screws fixing the oil separator. 3. Remove the oil separator and replace it ● Remove the oil separator and replace it 4．Tighten the screws fixing the oil separator ● Use screwdriver to tighten the screws fixing the oil separator. 5. Weld the oil separator to the connection pipe ●Weld the three joints on oil separator sub-assembly. Note: During welding, take care not to let the flame burn other elements. 206 DC INVERTER MULTI VRF Step 1. Removal and Installation of Gas-Liquid Separator MAINTENANCE Removal and Installation of Gas-Liquid Separator Illustration Handling Instruction ● Loosen the two joints on gas-liquid separator by welding; then, pull out the connection pipe. Note: During welding, take care not to let the flame burn other elements. 2. Loosen the screws fixing the gas-liquid separator ●Use screwdriver to loosen the screws fixing the gas-liquid separator. 3. Remove the gas-liquid separator and replace it the gas-liquid ● Remove separator and replace it 4. Tighten the screws fixing the gas-liquid separator ●Use screwdriver to tighten the screws fixing the gas-liquid separator. 5. Weld the gas-liquid separator to the connection pipe ● Weld the two joints on gas-liquid separator; then, connect the pipe properly. Note: During welding, take care not to let the flame burn other elements. 207 DC INVERTER MULTI VRF Step 1. Disconnect the liquid tank from connection pip MAINTENANCE Removal and Installation of Liquid Tank Illustration Handling Instruction ● Disconnect the liquid tank from connection pip Note: During welding, take care not to let the flame burn other elements. 2. Loosen the bolts fixing the liquid tank ● Use spanner to loosen the bolts fixing the liquid tank. 3. Remove the liquid tank and replace it. ● Remove the liquid tank and replace it. 4 Tighten the bolts fixing the liquid tank ● Use spanner to tighten the bolts fixing the liquid tank. 5. Weld the liquid tank to connection pipe ● Weld the two joints on liquid tank; then, connect the pipe properly. Weld the two joints on liquid tank; then, connect the pipe properly. 208 DC INVERTER MULTI VRF MAINTENANCE 4.2 Removal and Assembly of Indoor Unit z Cassette-type Unit Step 1. Loosen the screws fixing the water tray Removal and Assembly of Fan Motor Illustration Handling Instruction ● Use screwdriver to loosen the screws fixing the water tray 2. Remove the water tray ●Remove the water tray 3. Loosen the bolts fixing the fan ●Use spanner to loosen the bolts fixing the fan. 4. Remove the fan ● Remove the fan 5. Loosen the screws fixing the motor ● Use screwdriver to loosen the screws fixing the motor 209 DC INVERTER MULTI VRF MAINTENANCE 6. Remove the motor and replace it ● Remove the motor and replace it 7. Tighten the screws fixing the motor ● Use screwdriver to tighten the screws fixing the motor. 8. Mount the fan and tighten the fixing bolts ● Mount the fan and use spanner to tighten the bolts fixing the fan. 9. Mount the water tray and tighten the screws Tighten these screws ● Use screwdriver to loosen the screws fixing the water tray 210 DC INVERTER MULTI VRF Removal and Installation of Drainage Pump Step 1. Loosen the screws fixing the water tray MAINTENANCE Illustration Handling Instruction ● Use screwdriver to loosen the screws fixing the water tray 2. Remove the water tray ● Remove the water pump and replace it. 3. Pull out the water outlet pipe and loosen the screws fixing the water pump. ●Pull out the water outlet pipe and use screwdriver to loosen the screws fixing the water pump 1.Loosen the water outlet pipe 2.Loosen the screws fixing the water pump 4 Remove the water pump and replace it. 5. Connect the drainage hose and tighten the screws fixing the water pump. 6. Mount the water tray and tighten the screws ● Remove the water pump and replace it. 1.Tighten the drainage pipe 2.Tighten the screws fixing the drainage pump ● Connect the drainage hose and use screwdriver to tighten the screws fixing the water pump. ● Use screwdriver to tighten the screws fixing the water tray DC INVERTER MULTI VRF z MAINTENANCE 1-way Cassette-type Unit Removal and Assembly of Fan Motor Step Illustration Handling Instruction 1．Remove the front panel ●Press switch on both side of the panle. Open one side of the panel and remove the three opposite buckles. Remove the front panel. 2．Remove the screw of front panel ●Loosen the screw with screwdriver 3．Remove the panel. ●Remove panel. 4．Loosen the screws fixing the water tray ●Use screwdriver to loosen the screws fixing the water tray 5．Remove the water tray and filter support ●Remove the water tray and filter support the 212 DC INVERTER MULTI VRF MAINTENANCE 6．Loosen the fixing screw of motor cover ●Loosen the fixing screw of motor cover with screwdriver 7. Remove motor cover subassembly ●Remove motor cover subassembly 8. Loosen the screw fixing motor and motor shaft Rotate the cross flow blade to make the screw upward. Loosen the screw with screwdriver. 9. Replace the motor ●Remove the motor and mount a new one 10. Mount the motor cover subassembly and tighten the screw ●Mount the motor cover subassembly and tighten the fixing screw of motor cover and cross flow blade. 213 DC INVERTER MULTI VRF MAINTENANCE 11 Mount water tray and filter support. Fix the screw. ●Mount water tray and filter support. tighten the screw fixing water tray and filter support. 12. Mount panel subassembly and tighten the screw. ●Mount panel subassembly and tighten the screw. 13. Mount panel subassembly ●Mount panel subassembly and press the switch on both side of the panel. 214 DC INVERTER MULTI VRF MAINTENANCE Removal and Assembly of Water Pump Step Illustration Handling Instruction 1． Remove the panel subassembly ●Press switch on both side of the panle. Open one side of the panel and remove the three opposite buckles. Remove the front panel. 2． Loosen the screw fixing panel subassembly and main body ●Loosen the screw fixing panel subassembly and main body with screwdriver 3．Take out the panel subassembly ●Take out the panel subassembly 4．Loosen the screw of water tray ●Loosen the screw of water tray with screwdriver 5．Remove the water tray and filtering screen support ●Remove the water tray and filtering screen support 215 DC INVERTER MULTI VRF MAINTENANCE 6． Loosen the fixing screw of water pump ●Loosen the fixing screw of water pump with screwdriver. Pull off the drain pipe from the water pump. 7. Replace the water pump ●Remove the water pump and mount a new one. 8. Connect the water pump and drain pipe. Tighten the fixing screws. ●Connect the water pump and drain pipe. Tighten the fixing screws. 11. Mount the water tray and filtering screen support and tighten the screw ●Mount the water tray and filtering screen support and tighten the screw. 12. Mount panel subassembly and tighten the screw. ●Mount panel subassembly and tighten the screw. 216 DC INVERTER MULTI VRF 13. Mount panel subassembly MAINTENANCE ●Mount panel subassembly and press the switch on both side of the panel.。 217 DC INVERTER MULTI VRF z Ultra-thin Duct-Type Unit Removal and Assembly of Fan Motor Remarks: Before removing the fan, make sure to cut off the power firstly. Step Illustration 1. Unplug the motor cables MAINTENANCE Handling Instruction ●Cut off the power supply of indoor unit. Use screwdriver to remove the electric box cover and unplug the motor cables in electric box. 2. Remove the back propeller housing the clamp ●Loosen between back propeller housing and front propeller housing. Remove the back propeller housing 3. Remove the front propeller housing screwdriver to ●Use loosen the screws fixing the front propeller housing. Remove the front propeller housing. 4. Loosen the fan and motor. ●Use inner hexagonal spanner to loosen the screws on fan and remove the clamp fixing the motor. 5. Remove the motor ●Firstly, disengage the motor from motor support and then disengage the fan from the motor. Then, remove the motor from the lower return air inlet frame. In which, for the motor with automatic motor support, the motor support shall be removed in advance and then changed to the unit. ●Assemble the unit in reverse to the disassembly procedures and energize it for testing. 6. Replace with a new motor 218 DC INVERTER MULTI VRF z Duct-Type Unit Removal and Assembly of Fan Motor Remarks: Before removing the fan, make sure to cut off the power firstly. Step Illustration 1. Unplug the motor cables MAINTENANCE Handling Instruction ●Cut off the power supply of indoor unit. Use screwdriver to remove the electric box cover and unplug the motor cables in electric box. 2. Remove the cover of return air inlet ●Use screwdriver to remove the lower return air inlet cover board. 3. Remove the back propeller housing clamp ●Loosen the between back propeller housing and front propeller housing. Remove the back propeller housing. 4. Remove the front propeller housing ●Use screwdriver to loosen the screws fixing the front propeller housing. Remove the front propeller housing. 5. Loosen the fan and motor. ●Use inner hexagonal spanner to loosen the screws on fan and remove the clamp fixing the motor. 6. Remove the motor ●Firstly, disengage the motor from motor support and then disengage the fan from the motor. Then, remove the motor from the lower return air inlet frame. In which, for the motor with automatic motor support, the motor support shall be removed in advance and then changed to the unit. 219 DC INVERTER MULTI VRF 7. Replace with a new motor MAINTENANCE ●Assemble the unit in reverse to the disassembly procedures and energize it for testing. 220 DC INVERTER MULTI VRF z MAINTENANCE Duct-Type Unit（5.6 kW～8.0 kW） Removal and Assembly of Fan Motor Remarks: Before removing the fan, make sure to cut off the power firstly. Step Illustration 1. Unplug the motor cables Handling Instruction ●Cut off the power supply of indoor unit. Use screwdriver to remove the electric box cover and unplug the motor cables in electric box. 2. Remove the filter sub-assembly and return air inlet cover board ●Remove the filter sub-assembly from the return air inlet frame and use screwdriver to remove the return air inlet cover board.。 3. Remove the screws on fan sub-assembly. ●Remove the screws on fan sub-assembly. 4. Overturn the propeller housing ●Rotate the propeller housing to the return air inlet opening according to arrow direction. 5. Loosen the fan and motor. ●Use inner hexagonal spanner to loosen the screws on fan and remove the clamp fixing the motor. DC INVERTER MULTI VRF 6. Replace the motor 7. Assemble the unit in reverse to the disassembly procedures MAINTENANCE ●Firstly, disengage the motor from motor support. Then, sequentially disengage the fan sub-assembly form the motor shaft. Remove the motor from the return air inlet and replace with new motor. In which, for the motor with automatic motor support, the motor support shall be removed in advance and then changed to the unit. ●Assemble the unit in reverse to the disassembly procedures and energize it for testing. 222 DC INVERTER MULTI VRF z MAINTENANCE Duct-Type Unit（9.0 kW～14 kW） Removal and Assembly of Fan Motor Remarks: Before removing the fan, make sure to cut off the power firstly. Step Illustration 1. Unplug the motor cables Handling Instruction ●Cut off the power supply of indoor unit. Use screwdriver to remove the electric box cover and unplug the motor cables in electric box. 2. Remove the filter sub-assembly and return air inlet cover board ●Remove the filter sub-assembly from the return air inlet frame and use screwdriver to remove the return air inlet cover board.。 3. Remove the screws on fan sub-assembly. ●Remove the screws on fan sub-assembly. 4. Overturn the propeller housing ●Rotate the propeller housing to the return air inlet opening according to arrow direction. 5. Loosen the fan and motor. ●Use inner hexagonal spanner to loosen the screws on fan and remove the clamp fixing the motor. 6. Replace motor ●Firstly, disengage the motor from motor support. Then, sequentially disengage the fan sub-assembly form the motor shaft. Remove the motor from the return air inlet and replace with new motor. In which, for the motor with automatic motor support, the motor support shall be removed in advance and then changed to the unit. the DC INVERTER MULTI VRF 7. Assemble the unit in reverse to the disassembly procedures MAINTENANCE ●Assemble the unit in reverse to the disassembly procedures and energize it for testing. 224 DC INVERTER MULTI VRF MAINTENANCE z Wall-mounted Unit Removal and Wall-mounted Unit Assembly of Fan Motor Remarks: Before removing the compressor, make sure that there is no refrigerant inside the pipe system and that the power has been cut off. Step Illustration Handling Instruction 1. Firstly, ●Firstly, use remove screwdriver to loosen the front the screws. ●Unplug the motor panel, front case terminals in the electric and box. Loosen the earth electric screws and lift up. box 2. Remove the evaporator Screw 3. Remove the motor and cross flow fan ●Firstly, use screwdriver to remove the fixing screws on the left and right side. Then, remove the evaporator. ●Use screwdriver to remove the screws fixing the motor clamp and remove the screws connecting the motor and cross flow fan. Then, the motor can be separated from the cross flow fan. Screw DC INVERTER MULTI VRF MAINTENANCE 2.9 PFC protection E5 displayed on hand controller Mainboard nixietube Monitor display PFC abnorma Display Hc Cut off the power for 1 minute or reduce the busbar voltage to 36V or lower. Then, check the mainboard. No If it is moistened, dirty or short circuited? Yes Dry the PFC board and clear off the dirt or eliminate the short-circuit point. Work normally? No Check if +15V in the mainboard is stable, as well as 1,2 role of 15VA No Yes Yes 1. If it is moistened, find out the cause and take proper measures to prevent moisture. Dry the PFV board and apply moisture-proof glue. 2. If it is dirty, find out the cause and take dustproof measures. If the air quality of service environment is poor, it is also required to clear off the dirt periodically. 3. If it is short circuit, find out the cause and clean the electric box to prevent the iron scraps or other conductive substances from attaching on the board. Record and feed back Check if the PFC in the mainboard is damaged No Replace the mainboard Yes DC INVERTER MULTI VRF MAINTENANCE 2.10 IPM protection E5 displayed on hand controller Mainboard nixietube Monitor display Display Hc IPM protection Cut off the power for 1 minute or reduce the busbar voltage to 36V or lower. Then, Check Mainboard. No If it is moistened, dirty or short circuited? Yes If it is moistened, dirty or short circuited? Work normally? No Yes Please check the compressor connections or winding for short circuiting or other troubles. Yes No Check if +15V in the mainboard is stable, as well as 1,2 role of 15VA No Yes 1. If it is moistened, find out the cause and take proper measures to prevent moisture. Dry the PFV board and apply moisture-proof glue. 2. If it is dirty, find out the cause and take dustproof measures. If the air quality of service environment is poor, it is also required to clear off the dirt periodically. 3. If it is short circuit, find out the cause and clean the electric box to prevent the iron scraps or other conductive substances from attaching on the board. Record and feed back Check if the IPM in the mainboard is damaged Yes No Replace the Mainboard. Tighten the compressor wire again and adjust phase sequence. DC INVERTER MULTI VRF MAINTENANCE 2.11 Tripping Tripping Check if it is leakage and the switch changed, Yes No If the switching capacity can meet the requirements? No Yes Tripped once energized No Yes Check if the PFC module in the mainboard is short circuiting. Yes Change the mainboard, and check if the AC contactors are blocking, and ensure no short circuiting between P-N. The system is abnormal. Please check the compressor connections or winding for short circuiting or other troubles. No Check if the relay K8 in mainboard is connected. No Check if the IPM module in the mainboard is short circuiting. No Yes Change the mainboard if the relay is damaged. Yes Replace the Mainboard. Record and feed back Check the wiring diagram. Please mount the electric switches according to the capacity specified in the instruction. In case the leakage flow is too big, find out the leakage point and handle it. DC INVERTER MULTI VRF MAINTENANCE 2.12 Radiator overheat protection E5 displayed on hand controller Mainboard nixietube Monitor display Radiator overheat protection Display Hc If the outdoor unit is in good radiation? No If the air outlet and air intake of the outdoor unit is short circuited, it will cause the radiating effect to become poor. Yes If the radiator is dirty or blocked? Yes If the radiator is dirty or blocked, it will cause the radiating effect to become poor. No If the modules are tightened? No If the modules are not tightened, excess temperature could be caused in the modules even burning down. Yes If the module is uniformly coated? No The uneven coating of the silicate gel could result in bad cooling of the modules, or uneven temperature, or modules burning down due to the sensor failed to detect the excess temperature at some part. Yes if the module silicate gel meets the requirement Yes Please check if the sensor and its resistor divider is in normal condition or mount the modules again and tighten them. Record and feed back No Too much roller coatings of the cooling silicate gel could affect the cooling effectiveness and even burn the modules. DC INVERTER MULTI VRF MAINTENANCE 2.13 Overvoltage protection of DC voltage E5 displayed on hand controller Mainboard nixietube Monitor display Overvoltage protection of DC voltage Display Hc If the input voltage is 185V-264V? power within No Yes If it happens during the compressor operating? Yes No How many times does it happen within Yes No If it happens during the compressor frequency 1 reduction? hour? No Yes Please check the obstruction source if it cause by obstruction, and strengthen obstruction anti measures. Change the mainboard. Record and feed back It is caused by the speed reduction of the compressor. Please check if the compressor is in normal condition if this has been detected. Please cut off the power immediately once the network voltage is excess high, otherwise it could cause the machine damaged or breaking out of fire. DC INVERTER MULTI VRF MAINTENANCE 3 Power Distribution 3.1 Principle of Power Distribution Air switch Filter board Compres sor Control signals for temperature sensor, electronic expansion valve and HV/LV switch Mainboard Indoor unit Control signals for 4-way valve, air bypass and electric heater (The coarse line refer to control line and the fine line refers to control line) 231 DC INVERTER MULTI VRF MAINTENANCE 5 EXPLODED VIEWS AND PART LIST 5.1 Exploded Views and Parts List of Outdoor Unit 1) GMV(L)-Pd100W/NaB-K,GMV(L)-Pd120W/NaB-K,GMV(L)-Pd140W/NaB-K,GMV(L)-Pd160W/NaB-K 232 DC INVERTER MULTI VRF No. MAINTENANCE Code Qty. 1 Front Plate 01435436 1 2 Rear Grill Top Cover 01475432 1 01255262 1 3 Part Name 4 Condenser Assy 5 Electric Box Cover 6 Clapboard 7 Retaining Plate 01124159① 01124158② 01424235 1 1 01244132 1 01844135 1 8 Electric Box Assy 9 10 Main Board Filter Board 01394528③ 01394799④ 01394802⑤ 01394797⑥ 30226217 30228115 11 capacitance 33010037 2 12 Bipolar Air Switch 46020018 1 13 Terminal Board 42011242 1 1 No. Connection Pipe Part Name 05024915 Code Qty. 15 Inhalation Tube Sub-Assy 04674170 1 16 LOW PRESSURE SWITCH 46020007 1 17 Capillary Sub-Assy 04104154 1 14 1 1 1 18 Capacitor 4312002101 1 19 Gas by-pass valve sub-assy 07334329 1 20 Electromagnetic Valve 43000054 1 21 Rear Side Plate Sub-Assy 01314212 22 Solenoid Coil 4304000403 1 1 23 Handle 26235253 2 24 Connection Pipe 05024911 1 25 Front Side Plate Sub-Assy 01305430 1 26 Connection Pipe 05024916 1 27 Discharge Tube Sub-Assy 04634226 1 28 Pressure Protect Switch 4602000902 1 29 Discharge Tube Sub-Assy 04634227 1 30 High-pressure Accumulator 07228739 1 31 Valve Support Sub-Assy 01715001 1 32 Cut-off Valve 07130209 1 33 Cut-off Valve 34 EXV sub-assy 35 Electric expand vavle Retaining Plate Sub-Assy 07334102 1 36 01844134 1 37 Compressor 01844134P 1 38 Clapboard Motor Support 00205224 1 39 01244112 1 40 Base Plate Sub-Assy 01804113 1 41 42 Axial Flow Fan φ472X165 Fan Motor 01194133P 1 2 07103030⑦ 07130212⑧ 07334161 15013302⑨ 1 1 233 DC INVERTER MULTI VRF 43 44 45 46 Capacitor BOX Panel Grille 4-wayValveSub-Assy MAINTENANCE 15704113⑩ 01424173 1 22414102 2 04144169 1 43000338 1 4300040029 1 07228767 1 49 Gas-liquid Separator Support 01804201 1 50 Wiring 40110142 1 51 Connection Wire 4003014301 1 47 48 4-Way Valve 4-way Valve Fittings 52 4300010822 1 Magnet Coil for Electronic Expansion Valve Note: 1. Condenser Assy ① is only applicable toGMV(L)-Pd100W/NaB-K,GMV(L)-Pd120W/NaB-K 2. Condenser Assy ② is only applicable to GMV(L)-Pd140W/NaB-K,GMV(L)-Pd160W/NaB-K 3. Electric Box Assy ③ is only applicable to GMV(L)-Pd100W/NaB-K 4. Electric Box Assy ④ is only applicable to GMV(L)-Pd120W/NaB-K 5. Electric Box Assy ④ is only applicable to GMV(L)-Pd140W/NaB-K 6. Electric Box Assy ④ is only applicable to GMV(L)-Pd160W/NaB-K 7. Cut-off Valve ⑦ is only applicable to GMV(L)-Pd100W/NaB-K,GMV(L)-Pd120W/NaB-K, GMV(L)-Pd140W/NaB-K 8. Cut-off Valve is ⑧ is only applicable to GMV(L)-Pd160W/NaB-K 9. Fan Motor is only applicable to GMV(L)-Pd100W/NaB-K,GMV(L)-Pd120W/NaB-K,GMV(L)-Pd140W/NaB-K 10. Fan Motor is only applicable to GMV(L)-Pd160W/NaB-K 234 DC INVERTER MULTI VRF MAINTENANCE 5.2 Exploded Views and Parts List of Indoor Unit 5.2 .1 4-way Cassette Type Unit （ 1 ） GMV(L)-R28T/Na-K, GMV(L)-R36T/Na-K, GMV(L)-R45T/Na-K, GMV(L)-R50T/Na-K, GMV(L)-R56T/Na-K, GMV(L)-R71T/Na-K, GMV(L)-R80T/Na-K 235 DC INVERTER MULTI VRF No. MAINTENANCE GMV-R28T/Na-K,GMV-R36T/Na-K Part Name GMVL-R28T/Na-K,GMVL-R36T/Na-K Code Qty. Code Qty. Tube Exit Plate 01382710 1 01382710 1 4 01332701 4 3 Body Fixed Plate Front Side Plate 01332701 01302717 1 01302717 1 4 Left Side Plate 01302740 1 01302740 1 5 Base Plate 01222702 1 01222702 1 Rear Side Plate Bottom Foam 01302719 1 01302719 1 52012716 1 52012716 1 Motor Gasket Bolt 76712711 3 76712711 3 70212701 3 70212701 3 1 01702701 1 11 12 Motor Fixer Fan Motor Centrifugal Fan 01702701 15704901 10312721 1 1 15704901 10312721 1 1 13 Evaporator Connection 01072004 1 01072004 1 14 Cable-cross Loop 76513101 2 76513101 2 15 shunt Water Tray 072287842 1 072287842 1 16 12412701 1 12412701 1 17 Screw 70140032 4 70140032 4 18 Electric Box Base Plate 01412721 1 01412721 1 19 Flow Guide Loop 10372701 1 10372701 1 20 Electric Box 20102701 1 20102701 1 21 Wire Clamp 71010102 4 71010102 4 22 Terminal Board T360B 42011222 1 42011222 1 23 Transformer 43110233 1 43110233 1 24 Electric Box Cover I 20102702 1 20102702 1 25 1 2 6 7 8 9 10 Electric Box Cover II 20102703 1 20102703 1 26 Main Board 30226316 1 30226316 1 27 33010010 1 33010010 1 28 Capacitor Rubber plug 76712701 1 76712701 1 29 Evaporator 01038778 1 01038778 1 30 Evaporator Support Nut with Washer M6 01072003 2 01072003 2 70310012 1 70310012 1 32 Bolt subassembly 70210051 1 70210051 1 33 Pipe Pump 43130324 1 43130324 1 34 Pump Gasket 76712702 3 76712702 3 35 31 PJV-1415 Pump Support 01332001 1 01332001 1 36 Water Level Switch 45010201 1 45010201 1 37 Drainage hose 05232721 1 05232721 1 38 01302710 1 01302710 1 39 Right Side Plate Cable-cross Loop 76512702 1 76512702 1 40 Pump Cover 01252710 1 01252710 1 41 Bolt 70212701 3 70212701 3 1 0713411201/0733428 1 1 42 Electronic Valve Pump Expansive 0713411201/07334 281 236 DC INVERTER MULTI VRF No. MAINTENANCE GMV-R45T/Na-K,GMV-R50T/Na-K Part Name GMVL-R45T/Na-K,GMVL-R50T/Na-K Code Qty. Code Qty. 1 Tube Exit Plate 01382710 1 01382710 1 2 01332701 4 01332701 4 3 Body Fixed Plate Front Side Plate 01302717 1 01302717 1 4 Left Side Plate 01302740 1 01302740 1 5 Base Plate 01222702 1 01222702 1 6 Rear Side Plate Bottom Foam 01302719 1 01302719 1 52012716 1 52012716 1 Motor Gasket Bolt 76712711 3 76712711 3 70212701 3 70212701 3 Motor Fixer Fan Motor Centrifugal Fan 01702701 1 01702701 1 11 12 15704901 10312721 1 1 15704901 10312721 1 1 13 7 8 9 10 Evaporator Connection 01072004 1 01072004 1 14 Cable-cross Loop 76513101 2 76513101 2 15 07228807 1 07228807 1 16 shunt Water Tray 12412701 1 12412701 1 17 Screw 70140032 4 70140032 4 18 Electric Box Base Plate 01412721 1 01412721 1 19 Flow Guide Loop 10372701 1 10372701 1 20 Electric Box 20102701 1 20102701 1 21 Wire Clamp 71010102 4 71010102 4 22 Terminal Board T360B 42011222 1 42011222 1 23 Transformer 43110233 1 43110233 1 24 Electric Box Cover I 20102702 1 20102702 1 25 Electric Box Cover II 20102703 1 20102703 1 26 Main Board 30226316 1 30226316 1 1 33010010 1 28 Capacitor Rubber plug 33010010 76712701 1 76712701 1 29 Evaporator 01038778 1 01038778 1 30 Evaporator Support Nut with Washer M6 01072003 2 01072003 2 31 70310012 1 70310012 1 32 Bolt subassembly 70210051 1 70210051 1 33 Pipe Pump 27 34 35 36 43130324 1 43130324 1 Pump Gasket 76712702 3 76712702 3 Pump Support 01332001 1 01332001 1 PJV-1415 Water Level Switch 45010201 1 45010201 1 37 Drainage hose 05232721 1 05232721 1 38 01302710 1 01302710 1 39 Right Side Plate Cable-cross Loop 76512702 1 76512702 1 40 Pump Cover 01252710 1 01252710 1 41 Bolt 70212701 3 70212701 3 42 Electronic Valve 0713411201/07334 281 1 0713411201/07334 281 1 Pump Expansive 237 DC INVERTER MULTI VRF No. Part Name MAINTENANCE GMV-R56/63/71/80T/Na-K Qty. Code Qty. Tube Exit Plate 01382711 1 01382711 1 4 01332701 4 3 Body Fixed Plate Front Side Plate 01332701 01302718 1 01302718 1 4 Left Side Plate 01302715 1 01302715 1 Base Plate 01222702 1 01222702 1 Rear Side Plate Bottom Foam 01302714 1 01302714 1 52012711 1 52012711 1 Motor Gasket Bolt 76712711 3 76712711 3 70212701 3 70212701 3 10 11 12 Motor Fixer Fan Motor Centrifugal Fan 01702701 1 01702701 1 1 1 Evaporator Connection 15704102 10312705 01072710 1 1 13 15704102 10312705 01072710 14 Cable-cross Loop 76513101 2 76513101 2 1 07228806 1 16 shunt Water Tray 07228806 12412701 1 12412701 1 17 Screw 70140032 4 70140032 4 18 Electric Box Base Plate 01412721 19 Flow Guide Loop 10372701 1 10372701 1 20 Electric Box 20102701 1 20102701 1 21 Wire Clamp 71010102 4 71010102 4 22 Terminal Board T360B 42011222 1 42011222 1 23 Transformer 43110233 1 43110233 1 24 25 Electric Box Cover I 20102702 1 20102702 1 Electric Box Cover II 20102703 1 20102703 1 Main Board 30226316 1 30226316 1 33010010 1 33010010 1 28 Capacitor Rubber plug 1 76712701 1 29 Evaporator 01004641 1 01004641 1 30 31 Evaporator Support Nut with Washer M6 01072715 2 1 01072715 2 1 32 33 Bolt subassembly 1 2 5 6 7 8 9 15 26 27 Pipe Pump Code GMVL-R56/63/71/80T/Na-K 76712701 PJV-1415 70310012 70210051 43130324 1 1 01412721 1 1 1 70310012 70210051 1 43130324 1 3 76712702 3 1 1 Pump Gasket 76712702 Pump Support 01332001 1 01332001 36 Water Level Switch 45010201 1 45010201 1 37 38 Drainage hose 05232721 1 05232721 1 1 01302716 1 1 34 35 Pump 01302716 39 Right Side Plate Cable-cross Loop 76512702 1 76512702 40 Pump Cover 01252711 1 01252711 1 41 Bolt 70212701 3 70212701 3 1 0713411401 1 42 Electronic Expansive Valve 0713411401 238 DC INVERTER MULTI VRF MAINTENANCE （2） GMV(L)-R90T/Na-K,GMV(L)-R112T/Na-K,GMV(L)-R125T/Na-K 239 DC INVERTER MULTI VRF No. 1 MAINTENANCE Part Name GMV-R90/112/125/Na-K Code Qty. GMVL-R90/112/125/Na-K Code Qty. Tube Exit Plate 01382711 1 01382711 1 4 01332701 4 3 Body Fixed Plate Front Side Plate 01332701 01302713 1 01302713 1 4 Left Side Plate `01302711 1 `01302711 1 5 Base Plate 01222702 1 01222702 1 Rear Side Plate Bottom Foam 01302709 1 01302709 1 52012717 1 52012717 1 76712711 3 76712711 3 70212701 3 70212701 3 1 01702701 1 11 12 Motor Fixer Fan Motor Centrifugal Fan 01702701 15704103 10310101 1 1 15704103 10310101 1 1 13 Evaporator Connection 01072733 1 01072733 1 14 Cable-cross Loop 76512702 2 76512702 2 15 shunt Electronic Expansive Valve 07228804 1 07228804 1 16 `07334102 1 `07334102 1 17 Water Tray 12412701 1 12412701 1 18 Screw 70140032 4 70140032 4 19 Electric Box Base Plate 01412721 1 01412721 1 20 Flow Guide Loop 10372701 1 10372701 1 21 Electric Box 20102701 1 20102701 1 22 Wire Clamp 71010102 4 71010102 4 23 Terminal Board T360B 42011142 1 42011142 1 24 Transformer 43110233 1 43110233 1 25 2 6 7 8 9 10 Motor Gasket Bolt Electric Box Cover I 20102702 1 20102702 1 26 Electric Box Cover II 20102703 1 20102703 1 27 Main Board 30226316 1 30226316 1 28 Capacitor Rubber plug 33010012 1 33010012 1 29 76712701 1 76712701 1 30 Evaporator 01004640 1 01004640 1 31 Evaporator Support Nut with Washer M6 01072708 2 01072708 2 32 70310012 1 70310012 1 33 Bolt subassembly 70210051 1 70210051 1 34 Pipe Pump 43130324 1 43130324 1 35 PJV-1415 Pump Gasket 76712702 3 76712702 3 36 Pump Support 01332001 1 01332001 1 37 Water Level Switch 45010201 1 45010201 1 38 Drainage hose 05232721 1 05232721 1 39 Right Side Plate Cable-cross Loop 01302716 1 01302716 1 40 76512702 1 76512702 1 41 Pump Cover 01252711 1 01252711 1 42 Bolt 70212701 3 70212701 3 Pump 240 DC INVERTER MULTI VRF MAINTENANCE （3）GMV-R22T/NaA-K、GMVL-R22T/NaA –K、GMV-R28T/NaA-K、GMVL-R28T/NaA -Kexploded views 241 DC INVERTER MULTI VRF MAINTENANCE Product Code CM500N0100 1 Display Board 1 30296309 2 Water Tray 1 20182703 3 Water Tray Foam for Fresh Air Intaking 1 12312702 4 Water Tray Foam 1 12312703 5 Fan Fixer 1 76712709 6 Centifugal Fan 1 10312702 7 Motor FN11T-1 1 15704114 8 Evap Support 1 01844136 9 Evaporator Assy 1 010027071 10 Motor Support 1 01702702 11 Motor Gasket 1 76712705 12 Water Tray support 1 01332706 13 Front Side Plate 1 01302741 14 Body Fixer 1 01332705 15 Right Side Plate 1 01302743 16 Tube-exit plate 1 01382719 17 Cable-cross Loop 1 76515202 18 Noise Elimination Box 1 07444103 19 Electronic Expansion Valve 1 07334282 20 Expansion Valve Winding 1 4304000101 21 Wire Clamp 2 71010102 22 Electric Box Assy 1 01394806 23 1 1 42011106 24 Terminal Board Transformer 25 Capacitor 1 33010026 26 Main PCB Z6G25C 1 30226199 27 Electric Box Cover 1 01424238 28 Base Plate 1 01222712 29 Cord Baffle Plate 1 01362701 30 CBB61 2.5uF/450VAC 43110226 Connecting Wire 1 40010232 31 Left Baffle Plate 1 01362703 32 Evap Connection 1 01072713 33 Water Level Switch Support 1 24212705 34 Right Baffle Plate 1 01362702 35 Water Level Switch 1 45012701 36 Pump Gasket 1 1 76712707 37 Pump Gasket 2 1 76712708 38 Pump Drainage 1 05232722 39 Pump Support 1 1332707 40 Water Pump PSB-7 1 43130320 41 Wire Clamp 1 71010105 242 DC INVERTER MULTI VRF MAINTENANCE (4)GMV-R36T/NaA -K、GMVL-R36T/NaA -K、GMV-R45T/NaA -K、GMVL-R45T/NaA -K、exploded views 243 DC INVERTER MULTI VRF MAINTENANCE Product Code CM500N0120 1 Display Board 1 30296309 2 Water Tray 1 20182703 3 Water Tray Foam for Fresh Air Intaking 1 12312702 4 Water Tray Foam 1 12312703 5 Fan Fixer 1 76712709 6 Centifugal Fan 1 10312702 7 Motor FN11T-1 1 15704114 8 Evap Support 1 01072714 9 Evaporator Assy 1 01029608 10 Motor Support 1 01702702 11 Motor Gasket 1 76712705 12 Water Tray support 1 01332706 13 Front Side Plate 1 01302741 14 Body Fixer 1 01332705 15 Right Side Plate 1 01302743 16 Tube-exit plate 1 01382719 17 Cable-cross Loop 1 76515202 18 Noise Elimination Box 1 07444103 19 Electronic Expansion Valve 1 07334282 20 Expansion Valve Winding 1 4304000101 21 Wire Clamp 2 71010102 22 Electric Box Assy 1 01394806 23 1 1 42011106 24 Terminal Board Transformer 25 Capacitor 1 33010026 26 Main PCB Z6G25C 1 30226199 27 Electric Box Cover 1 01424238 28 Base Plate 1 01222712 29 Cord Baffle Plate Connecting Wire 1 Left Baffle Plate 1 1 01362701 40010232 01362703 32 Evap Connection 1 01072713 33 Water Level Switch Support 1 24212705 34 Right Baffle Plate 1 01362702 35 Water Level Switch 1 45012701 36 Pump Gasket 1 1 76712707 37 Pump Gasket 2 1 76712708 38 Pump Drainage 1 05232722 39 Pump Support 1 1332707 40 Water Pump PSB-7 1 43130320 1 71010105 30 31 41 CBB61 2.5uF/450VAC Wire Clamp Note：① is only the part of GMV-R28T/NaA-K; ② is only the part of GMVL-R36T/NaA-K; 43110226 244 DC INVERTER MULTI VRF MAINTENANCE 5.2 .2 Duct Type Unit （1）GMV(L)-R22P/Na-K,GMV(L)-R25P/Na-K,GMV(L)-R28P/Na-K,GMV(L)-R32P/Na-K,GMV(L)-R36P/Na-K 245 DC INVERTER MULTI VRF No. Part Name MAINTENANCE GMV(L)-R22P/Na-K,GMV(L)-R25P/N a-K GMV(L)-R28P/Na-K,GMV(L)-R32P/ Na-K,GMV(L)-R36P/Na-K Code Qty. Code Qty. 1 Top Cover Sub-assy 01259052 1 01259052 1 2 Hook 02112446 2 02112446 2 3 Seal of Left Side Plate Sub-assy 01499051 1 01499051 1 4 Seal of Connection Pipe Sub-assy 01499053 1 01499053 1 5 Electric Box Assy 01408739 1 01394605 1 6 Left Side Plate Sub-assy 01308788 1 01308788 1 7 Left Support of Evaporator 01078774 1 01078774 1 8 Liquid-entered Pipe Sub-assy 03334601 1 03338810 1 9 Collect Gas Pipe Sub-assy 01305018 1 04674609 1 10 Evaporator Sub-assy 11 12 Fan Fixed Plate Sub-assy Centrifugal fan 01038785 01339095 10319051 1 1 1 01038786 01339095 10319051 1 1 1 13 Return air inlet side-board Sub-assy 01499055 1 01499055 1 14 Motor 15019053 1 15019522 1 15 Centrifugal fan 10319051 1 10319051 1 16 Bottom Cover 01259086 1 01259086 1 17 Cover of Air-in 01259056 1 01259056 1 18 Water Tray 01279051 1 01279051 1 19 Right Side Plate Sub-assy 01309055 1 01309055 1 20 Hook 02112446 2 02112446 2 21 Left Support of Evaporator 01079056 1 01079056 1 22 Return air inlet side-board Sub-assy 01498783 1 01498783 1 Assy 246 DC INVERTER MULTI VRF MAINTENANCE （2）GMV(L)-R40P/Na-K,GMV(L)-R45P/Na-K,GMV(L)-R50P/Na-K 247 DC INVERTER MULTI VRF No. Part Name MAINTENANCE GMV(L)-R40P/Na-K,GMV(L)-R45P/Na-K,GMV(L)-R50P/Na-K Code Qty. 1 Top Cover Sub-assy 01259064 1 2 Hook 02112446 2 3 Seal of Connection Pipe 2 01498644 1 4 Seal of Connection Pipe 1 01498604 1 5 Electric Box Assy 01404688 1 6 Left Side Plate Sub-assy 01308668 1 7 Left Support of Evaporator 01078629 1 8 Liquid-entered Pipe Sub-assy 04324601 1 9 Collect Gas Pipe Sub-assy 04674601 1 10 11 12 13 Evaporator Sub-assy Fan Fixed Plate Sub-assy Centrifugal fan Return air inlet Sub-assy 01038623 01339058 10319051 1 1 1 01499061 1 14 Motor FG70B 15018322 1 15 Centrifugal fan 10319051 1 16 Bottom Cover 01258649 1 17 Cover of Air-in 01258650 1 18 Water Tray Sub-assy 01278633 1 19 Right Side Plate Sub-assy 01308670 1 20 Hook 02112446 2 21 Left Support of Evaporator 01078625 1 22 Return air inlet Sub-assy 01498641 1 248 DC INVERTER MULTI VRF MAINTENANCE （3）GMV(L)-R56P/Na-K,GMV(L)-R63P/Na-K,GMV(L)-R71P/Na-K,GMV(L)-R80P/Na-K 249 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R56P/Na-K,GMV(L)-R63P/Na-K,GMV(L)-R71 P/Na-K,GMV(L)-R80P/Na-K Code Qty. 1 Top Cover Sub-assy 01258652 1 2 Hook 02118504 2 3 Left Side Seal-hole Plate Sub-assy 01308680 1 4 Seal of Connection Pipe 01498610 1 5 Electric Box Assy 01394609 1 6 Left Side Plate Sub-assy 01308676 1 7 Left Support of Evaporator 01078603 1 8 Liquid-entered Pipe Sub-assy 04324603 1 9 Collect Gas Pipe Sub-assy 04674602 1 10 Evaporator Sub-assy 01054601 1 11 Fan Fixed Plate Sub-assy 01338631 1 12 Fan Motor (Left)SYP-200/190J-1 15018603 1 13 Return air inlet side-board Sub-assy 01499074 1 14 Motor FG150B 15018612 1 15 Fan motor (Right)SYP-200/190J-1 15018604 1 16 Bottom Cover 01258612 1 17 Cover of Air-in 01258614 1 18 Water Tray Assy 01278612 1 19 Right Side Plate Sub-assy 01308677 1 20 Hook 02118504 2 21 Left Support of Evaporator 01078604 1 22 Return air inlet Sub-assy 01498612 1 250 DC INVERTER MULTI VRF MAINTENANCE （4）GMV(L)-R90P/Na-K,GMV(L)-R100P/Na-K,GMV(L)-R112P/Na-K,GMV(L)-R125P/Na-K,GMV(L)-R140P/Na-K 251 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R90P/Na-K,GMV(L)-R100P/Na-K,GMV(L)-R11 2P/Na-K,GMV(L)-R125P/Na-K,GMV(L)-R140P/Na-K Code Qty. 1 Top Cover Sub-assy 01258606 1 2 Hook 02118504 2 3 Left Side Seal-hole Plate Sub-assy 01308673 1 4 Seal of Connection Pipe 01498601 1 5 Electric Box Assy 01394602 1 6 Left Side Plate Sub-assy 01308676 1 7 Left Support of Evaporator 01078603 1 8 Liquid-entered Pipe Sub-assy 03338802 1 9 Collect Gas Pipe Sub-assy 04674608 1 10 Evaporator Sub-assy 01038624 1 11 Fan Fixed Plate Sub-assy 01338630 1 12 Motor FG75B 15018613 13 Fan Motor (Left)SYP-200/190J-1 15018603 2 14 Return air inlet side-board Sub-assy 01499066 1 15 Motor FG150B 15018612 1 16 Fan motor (Right)SYP-200/190J-1 15018604 1 17 Bottom Cover Assy 01258603 1 18 Cover of Air-in 01258602 1 19 Water Tray Assy 01278603 1 20 Right Side Plate Sub-assy 01308677 1 21 Hook 02118504 2 22 Left Support of Evaporator 01078604 1 23 Return air inlet Sub-assy 01498608 1 252 DC INVERTER MULTI VRF MAINTENANCE GMV（L）-R22P/NaB-K, GMV（L）-R22PS/NaB-K, GMV（L）-R28P/NaB-K, GMV（L）-R28PS/NaB-K, GMV（L） -R36P/NaB-K, GMV（L）-R36PS/NaB-K,☆GMV（L）-R45P/NaB-K, GMV（L）-R45PS/NaB-K, GMV（L）-R56P/NaB-K, GMV（L）-R56PS/NaB-K, GMV（L）-R71P/NaB-K, GMV（L）-R71PS/NaB-K DC INVERTER MULTI VRF MAINTENANCE List of components No Name Material Code 1 Side Plate of Air outlet 2 3 Qty GMVL-R22P/NaB-K GMVL-R28P/NaB-K GMVL-R36P/NaB-K 01494118 1 1 1 Left Support of Evaporator 01094122 1 1 1 Evaporator Assy 01024231 01024232 1 1 1 43040001 1 1 1 Electric expand valve fitting Right Support of Evaporator Left Side Plate Sub -assy Seal of left side Plate Sub-assy Seal of Connection Pipe Sub-assy 01094121 1 1 1 01314172 1 1 1 01494115 1 1 1 01494132 1 1 1 9 Hook 02112446 4 4 4 10 Electric Box Cover 01424319 1 1 11 Top Cover Board Assy 01264176 1 1 1 12 Right Side Plate Sub -assy 01314175 1 1 1 13 Motor Support 0170905801 1 1 1 14 Fan Motor 1570520103 1 1 1 15 Motor Sub-assy 150024011 1 1 1 16 Border Plate Assy of Air Return End 02225234 1 1 1 17 Filter 11725202 1 1 1 18 Electric Box 01394991 1 1 1 01264178 1 1 1 01324341 1 1 1 4 5 6 7 8 19 20 Lower Cover Plate Sub-assy Fan motor mounting Plate Sub-assy 1570520201 21 Water Pump Assy 15404117 0 0 0 22 Terminal Border 42011106 1 1 1 23 Capacitor 33010027 1 1 1 24 Transformer 43110237 1 1 1 25 Main Bord 30226167 1 1 1 26 Connecting Wire 4001039509 1 1 1 27 Display Bord 30296013 1 1 1 28 Sensor sub-assy 39008026 1 1 1 254 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 Left Support of Evaporator 3 Evaporator Assy Qty GMVL-R22PS/NaB-K GMVL-R28PS/NaB-K GMVL-R36PS/NaB-K 01494118 1 1 1 01094122 1 1 1 01024231 01024230 01024232 1 43040001 1 1 1 1 1 Electric expand valve fitting Right Support of Evaporator Left Side Plate Sub -assy Seal of left side Plate Sub-assy Seal of Connection Pipe Sub-assy 01094121 1 1 1 01314172 1 1 1 01494115 1 1 1 01494116 1 1 1 9 Hook 02112446 4 4 4 10 Electric Box Cover 01424319 1 1 11 Top Cover Board Assy 01264176 1 1 1 12 Right Side Plate Sub -assy 01314175 1 1 1 13 Motor Support 0170905801 1 1 1 14 Fan Motor 1570520103 1 1 1 15 Motor Sub-assy 150024011 1 1 1 16 Border Plate Assy of Air Return End 02225234 1 1 1 17 Filter 11725202 1 1 1 18 Electric Box 01394994 1 1 1 01264178 1 1 1 01324341 1 1 1 4 5 6 7 8 19 20 Lower Cover Plate Sub-assy Fan motor mounting Plate Sub-assy 1570520201 21 Water Pump Assy 15404117 1 1 1 22 Terminal Border 42011106 1 1 1 23 Capacitor 33010027 1 1 1 24 Transformer 43110237 1 1 1 25 Main Bord 30226221 1 1 1 26 Connecting Wire 4001039509 1 1 1 27 Display Bord 30296013 1 1 1 28 Sensor sub-assy 39008026 1 1 1 255 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 3 Qty GMV-R22P/NaB-K GMV-R28P/NaB-K GMV-R36P/NaB-K 01494118 1 1 1 Left Support of Evaporator 01094122 1 1 1 Evaporator Assy 01024231 01024232 1 1 1 43040001 1 1 1 Electric expand valve fitting Right Support of Evaporator Left Side Plate Sub -assy Seal of left side Plate Sub-assy Seal of Connection Pipe Sub-assy 01094121 1 1 1 01314172 1 1 1 01494115 1 1 1 01494132 1 1 1 9 Hook 02112446 4 4 4 10 Electric Box Cover 01424319 1 1 11 Top Cover Board Assy 01264176 1 1 1 12 Right Side Plate Sub -assy 01314175 1 1 1 13 Motor Support 0170905801 1 1 1 14 Fan Motor 1570520103 1 1 1 15 Motor Sub-assy 150024011 1 1 1 16 Border Plate Assy of Air Return End 02225234 1 1 1 17 Filter 11725202 1 1 1 18 Electric Box 01394978 1 1 1 01264178 1 1 1 01324341 1 1 1 4 5 6 7 8 19 20 Lower Cover Plate Sub-assy Fan motor mounting Plate Sub-assy 1570520201 21 Water Pump Assy 15404117 0 0 0 22 Terminal Border 42011106 1 1 1 23 Capacitor 33010027 1 1 1 24 Transformer 43110237 1 1 1 25 Main Bord 30226168 1 1 1 26 Connecting Wire 4001039509 1 1 1 27 Display Bord 30296014 1 1 1 28 Sensor sub-assy 39008026 1 1 1 256 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 3 Qty GMV-R22PS/NaB-K GMV-R28PS/NaB-K GMV-R36PS/NaB-K 01494118 1 1 1 Left Support of Evaporator 01094122 1 1 1 01024231 01024230 01024232 1 Evaporator Assy 1 1 4 Electric expand valve fitting 43040001 1 1 1 5 Right Support of Evaporator 01094121 1 1 1 6 Left Side Plate Sub-assy 01314172 1 1 1 7 Seal of left side Plate Sub-assy 01494115 1 1 1 8 Seal of left Connection Pipe Sub-assy 01494116 1 1 1 9 Hook 02112446 4 4 4 10 Electric Box Cover 01424319 1 1 11 Top Cover Board Assy 01264176 1 1 1 12 Right Side Plate Sub -assy 01314175 1 1 1 13 Motor Support 0170905801 1 1 1 14 Fan Motor 1570520103 1 1 1 15 Motor Sub-assy 150024011 1 1 1 16 Border Plate Assy of Air Return End 02225234 1 1 1 17 Filter 11725202 1 1 1 18 Electric Box 01394977 1 1 1 19 Lower Cover Plate Sub-assy 01264178 1 1 1 20 Fan motor mounting Plate Sub-assy 01324341 1 1 1 21 Water Pump Assy 15404117 1 1 1 22 Terminal Border 42011106 1 1 1 23 Capacitor 33010027 1 1 1 24 Transformer 43110237 1 1 1 25 Main Bord 30226222 1 1 1 26 Connecting Wire 4001039509 1 1 1 27 Display Bord 30296014 1 1 1 28 Sensor sub-assy 39008026 1 1 1 1570520201 257 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 Qty GMVL-R45PS/NaB-K GMVL-R45P/NaB-K 01498641 1 1 Left Support of Evaporator 01805280 1 1 3 Evaporator Sub-assy 01024211 1 1 4 Electric expand valve fitting 43040001 1 1 5 Right Support of Evaporator 01078625 1 1 6 Left Side Plate Sub-assy 01314230 1 1 7 Seal of left side Plate Sub-assy 01494128 1 1 8 Seal of Connection Pipe Sub-assy 01498640 1 1 9 Hook 02112466 4 4 10 Electric Box Cover 01425249 1 1 11 Top Cover Board Assy 01259064 1 1 12 Right Side Plate Sub-assy 01308670 1 1 13 Motor Support 01709056 1 1 14 Fan Motor 1501832202 1 1 15 Motor Sub-assy 15002401 2 2 16 Border Plate Assy of Air Return End 02225234 1 1 17 Filter 11725202 1 1 18 Electric Box 01394739 1 1 19 Lower Cover Plate Sub-assy 01265296 1 1 20 Fan motor mounting Plate Sub-assy 01339058 1 1 21 Water Pump Assy 15404121 1 0 22 Terminal Border 42011106 1 1 23 Capacitor 33010010 1 1 24 Transformer 43110237 1 1 25 Main Bord 30226221 1 26 Connecting Wire 4001039509 1 1 27 Display Bord 30296013 1 1 28 Sensor sub-assy 39004167 1 1 30226167 1 258 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 Qty GMV-R45PS/NaB-K GMV-R45P/NaB-K 01498641 1 1 Left Support of Evaporator 01805280 1 1 3 Evaporator Assy 01024211 1 1 4 Electric expand valve fitting 43040001 1 1 5 Right Support of Evaporator 01078625 1 1 6 Left Side Plate Sub-assy 01314230 1 1 7 Seal of left side Plate Sub-assy 01494128 1 1 8 Seal of Connection Pipe Sub-assy 01498640 1 1 9 Hook 02112466 4 4 10 Electric Box Cover 01425249 1 1 11 Top Cover Board Assy 01259064 1 1 12 Right Side Plate Sub -assy 01308670 1 1 13 Motor Support 01709056 1 1 14 Fan Motor 1501832202 1 1 15 Motor Sub-assy 15002401 2 2 16 Border Plate Assy of Air Return End 02225234 1 1 17 Filter 11725202 1 1 18 Electric Box 01394739 1 1 19 Lower Cover Plate Sub-assy 01265296 1 1 20 Fan motor mounting Plate Sub-assy 01339058 1 1 21 Water Pump Assy 15404121 1 0 22 Terminal Border 42011106 1 1 23 Capacitor 33010010 1 1 24 Transformer 43110237 1 1 25 Main Bord 30226222 1 26 Connecting Wire 4001039509 1 1 27 Display Bord 30296014 1 1 28 Sensor sub-assy 39004167 1 1 30226168 1 259 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 Qty GMVL-R56P/NaB-K GMVL-R71P/NaB-K 01499074 1 1 Left Support of Evaporator 01078603 1 1 3 Evaporator Assy 01024221 1 1 4 Electric expand valve fitting 43040001 1 1 5 Right Support of Evaporator 01078604 1 1 6 Left Side Plate Sub-assy 01315255 1 1 7 Seal of left side Plate Sub-assy 01308680 1 1 8 Seal of left Connection Pipe Sub-assy 01498610 1 1 9 Hook 02112466 4 4 10 Electric Box Cover 01425249 1 1 11 Top Cover Board Assy 01258651 1 1 12 Right Side Plate Sub -assy 01308679 1 1 13 Motor Support 01708502 1 1 14 Fan Motor 1570521101 1 1 15 Motor Sub-assy 15018603 1 1 15018604 1 1 16 Border Plate Assy of Air Return End 01499074 1 1 17 Filter 11129066 1 1 18 Electric Box 01394962 1 1 19 Lower Cover Plate Sub-assy 01258612 1 1 20 Fan motor mounting Plate Sub-assy 01338632 1 1 21 Water Pump Assy 15404119 0 0 22 Terminal Border 42011106 1 1 23 Capacitor 33010014 1 1 24 Transformer 43110239 1 1 25 Main Bord 30226167 1 1 26 Connecting Wire 4001039509 1 1 27 Display Bord 30296013 1 1 28 Sensor sub-assy 39004167 1 1 260 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 Qty GMVL-R56PS/NaB-K GMVL-R71PS/NaB-K 01499074 1 1 Left Support of Evaporator 01078603 1 1 3 Evaporator Sub-assy 01024234 1 1 4 Electric expand valve fitting 43040001 1 1 5 Right Support of Evaporator 01078604 1 1 6 Left Side Plate Sub-assy 01314225 1 1 7 Seal of left side Plate Sub-assy 01494131 1 1 8 Seal of left Connection Pipe Sub-assy 01494129 1 1 9 Hook 02112466 4 4 10 Electric Box Cover 01425249 1 1 11 Top Cover Board Assy 01258651 1 1 12 Right Side Plate Sub -assy 01308679 1 1 13 Motor Support 01708502 1 1 14 Fan Motor 1570521101 1 1 15 Motor Sub-assy 15018603 1 1 15018604 1 1 16 Border Plate Assy of Air Return End 01499074 1 1 17 Filter 11129066 1 1 18 Electric Box 01394997 1 1 19 Lower Cover Plate Sub-assy 01258612 1 1 20 Fan motor mounting Plate Sub-assy 01324350 1 1 21 Water Pump Assy 15404119 1 1 22 Terminal Border 42011106 1 1 23 Capacitor 33010014 1 1 24 Transformer 43110239 1 1 25 Main Bord 30226221 1 1 26 Connecting Wire 4001039509 1 1 27 Display Bord 30296013 1 1 28 Sensor sub-assy 39004167 1 1 261 DC INVERTER MULTI VRF MAINTENANCE No Name Material Code 1 Side Plate of Air outlet 2 Qty GMV-R56P/NaB-K GMV-R71P/NaB-K 01499074 1 1 Left Support of Evaporator 01078603 1 1 3 Evaporator Sub-assy 01024234 1 1 4 Electric expand valve fitting 43040001 1 1 5 Right Support of Evaporator 01078604 1 1 6 Left Side Plate Sub-assy 01314225 1 1 7 Seal of left side Plate Sub-assy 01494131 1 1 8 Seal of left Connection Pipe Sub-assy 01494129 1 1 9 Hook 02112466 4 4 10 Electric Box Cover 01425249 1 1 11 Top Cover Board Assy 01258651 1 1 12 Right Side Plate Sub-assy 01308679 1 1 13 Motor Support 01708502 1 1 14 Fan Motor 1570521101 1 1 15 Motor Sub-assy 15018603 1 1 15018604 1 1 16 Border Plate Assy of Air Return End 01499074 1 1 17 Filter 11129066 1 1 18 Electric Box 01394997 1 1 19 Lower Cover Plate Sub-assy 01258612 1 1 20 Fan motor mounting Plate Sub-assy 01324350 1 1 21 Water Pump Assy 15404119 0 0 22 Terminal Border 42011106 1 1 23 Capacitor 33010014 1 1 24 Transformer 43110239 1 1 25 Main Bord 30226168 1 1 26 Connecting Wire 4001039509 1 1 27 Display Bord 30296014 1 1 28 Sensor sub-assy 39004167 1 1 262 DC INVERTER MULTI VRF MAINTENANCE Qty No Name Material Code GMVL-R56PS/NaB-K ☆GMV-R56PS/NaB-K GMVL-R71PS/NaB-K ☆GMV-R71PS/NaB-K 1 Side Plate of Air outlet 01499074 1 1 2 Left Support of Evaporator 1 1 1 1 1 3 Evaporator Assy 01078603 ☆01805279 01024234 4 Electric expand valve fitting 43040001 1 5 Right Support of Evaporator 01078604 1 1 6 Left Side Plate Sub-assy 01314225 1 1 7 Seal of left side Plate Sub-assy 01494131 1 1 8 Seal of Connection Pipe Sub-assy 01494129 1 1 9 Hook 02112466 4 4 10 Electric Box Cover 01425249 1 1 11 Top Cover Board Assy 01258651 1 1 12 Right Side Plate Sub -assy 01308679 1 1 13 Motor Support 01708502 1 1 14 Fan Motor 1570521101 1 1 15 Motor Sub-assy 15018603 1 1 15018604 1 1 16 Border Plate Assy of Air Return End 01499074 1 1 17 Filter 1 1 18 Electric Box 1 1 19 Lower Cover Plate Sub-assy 01258612 1 1 20 Fan motor mounting Plate Sub-assy 01324350 1 1 21 Water Pump Assy 15404119 1 1 22 Terminal Border 42011106 1 1 23 Capacitor 33010014 1 1 24 Transformer 43110239 1 1 1 1 1 1 1 1 39004167 1 1 ☆305125063 ☆1 ☆1 25 Main Bord 26 Connecting Wire 27 Display Bord 28 Sensor sub-assy ☆29 ☆Remote Controller 11129066/ ☆11129067 01394997 ☆01394739 30226221 ☆30226222 4001039509 /☆40010232 30296013 ☆30296014 263 DC INVERTER MULTI VRF MAINTENANCE ☆GMV（L）-R90P/NaB-K, GMV（L）-R90PS/NaB-K, GMV（L）-R112P/NaB-K, GMV（L）-R112PS/NaB-K, GMV （L）-R140P/NaB-K, GMV（L）-R140PS/NaB-K 264 DC INVERTER MULTI VRF MAINTENANCE Qty No Name Material Code 1 Air outlet side board assy 01498608 1 1 1 2 Water pump assy 15404119 0 0 0 3 Water level switch 45010201 0 0 0 4 Electric expand valve fitting 43040001 1 1 1 5 Evaporator assy 01024222 01024218 01805279 01804703 01324356 01804703 01258607 01264627 01078604 01805221 1 1 1 1 1 1 1 1 1 1 6 7 8 Left support of evaporator Fan motor mounting Plate Sub-assy Top Cover Board Assy GMVL-R90P/NaB-K GMVL-R112P/NaB-K GMVL-R140P/NaB-K 1 1 1 1 9 Right support of evaporator 10 Right Side Plate Sub-assy 01308679 1 1 11 Air intake side-board sub-assy 01375221 1 1 1 12 Filter Sub-assy 11725205 1 1 1 13 Fan Motor 15018603 2 2 2 14 Fan Motor 15018604 1 1 1 15 Motor 1570521101 1570520901 1570521201 1570521001 01258603 0125860301 1 1 1 1 1 1 16 Motor 1 1 1 17 Bottom cover plate assy 18 Cover of air-in 01258602 1 1 19 Water tray assy 01278603 01285229 1 1 20 Electric box assy 01394963 01394964 33010014 33010056 1 1 1 1 1 1 1 1 1 1 21 Capacitor 22 Capacitor 33010064 1 23 Terminal board 42011106 1 1 1 24 Transformer 43110239 1 1 1 25 Main board 30226167 1 1 1 26 Electric box cover 01425249 1 1 1 27 Seal of lefr side plate sub-assy 01308672 01495212 1 1 28 Left side plate assy 01315255 1 1 29 Seal of connection pipe 01498601 01495213 1 1 30 Hook 02118504 4 4 4 31 Connecting Wire 4001039509 1 1 1 32 Display board 30296013 1 1 1 33 Sersor sub-assy 39004167 1 1 1 1 1 1 1 265 DC INVERTER MULTI VRF MAINTENANCE Qty No Name Material Code 1 Air outlet side board assy 01498608 1 1 15404119 15404118 45010201 450102012 1 1 1 1 43040001 1 1 01024233 01024218 01805279 01804703 01324356 01325293 01258607 01264627 01078604 01805221 1 1 1 1 1 1 1 1 1 1 01308679 1 1 11 Air intake side-board sub-assy 01375221 1 1 1 12 Filter Sub-assy 11725205 1 1 1 13 Fan Motor 15018603 2 2 2 14 Fan Motor 15018604 1 1 1 15 Motor 1570521101 1570520901 1570521201 1570521001 01258603 0125860301 1 1 1 1 1 1 2 Water pump assy 3 Water level switch 4 Electric expand valve fitting 5 Evaporator assy 6 Left support of evaporator 7 Fan motor mounting Plate Sub-assy 8 Top Cover Board Assy 9 Right support of evaporator 10 Right Side Plate Sub-assy 16 Motor GMVL-R90PS/NaB-K GMVL-R112PS/NaB-K GMVL-R140PS/NaB-K 1 1 1 1 1 1 1 1 1 1 1 17 Bottom cover plate assy 18 Cover of air-in 01258602 1 1 19 Water tray assy 01284160 01284157 1 1 20 Electric box assy 01394998 01394999 33010014 33010056 1 1 1 1 1 1 1 1 21 Capacitor 22 Capacitor 33010064 1 1 1 23 Terminal board 42011106 1 1 1 24 Transformer 43110239 1 1 1 25 Main board 30226221 1 1 1 26 Electric box cover 01425249 1 1 1 01494125 01494121 01494124 01314222 01494123 01494120 1 1 1 1 1 1 27 Seal of lefr side plate sub-assy 28 Left side plate assy 1 1 1 29 Seal of connection pipe 30 Hook 02118504 4 4 4 31 Connecting Wire 4001039509 1 1 1 32 Display board 30296013 1 1 1 33 Sersor sub-assy 39004167 1 1 1 1 DC INVERTER MULTI VRF MAINTENANCE Qty No Name Material Code 1 Air outlet side board assy 01498608 1 1 1 2 Water pump assy 15404119 0 0 0 3 Water level switch 45010201 0 0 0 4 Electric expand valve fitting 43040001 1 1 1 01024222 01024218 01805279 Left support of evaporator 01804703 01324356 Fan motor mounting Plate Sub-assy 01325293 01258607 Top Cover Board Assy 01264627 01078604 Right support of evaporator 01805221 1 1 1 1 1 1 1 1 1 1 5 6 7 8 9 Evaporator assy GMV-R90P/NaB-K GMV-R112P/NaB-K GMV-R140P/NaB-K 1 1 1 1 1 10 Right Side Plate Sub-assy 01308679 1 1 11 Air intake side-board sub-assy 01375221 1 1 1 12 Filter Sub-assy 11725205 1 1 1 13 Fan Motor 15018603 2 2 2 14 Fan Motor 15018604 1 1 1 15 Motor 1570521101 1570520901 1570521201 1570521001 01258603 0125860301 1 1 1 1 1 1 16 Motor 1 1 17 Bottom cover plate assy 18 Cover of air-in 01258602 1 1 19 Water tray assy 01284160 01285229 1 1 20 Electric box assy 01394957 01394896 33010014 33010056 1 1 1 1 1 1 1 1 1 1 21 Capacitor 22 Capacitor 33010064 1 23 Terminal board 42011106 1 1 1 24 Transformer 43110239 1 1 1 25 Main board 30226168 1 1 1 26 Electric box cover 01425249 1 1 1 27 Seal of lefr side plate sub-assy 01308672 01495212 1 1 28 Left side plate assy 01315255 1 1 29 Seal of connection pipe 01498601 01495213 1 1 30 Hook 02118504 4 4 4 31 Connecting Wire 4001039509 1 1 1 32 Display board 30296014 1 1 1 33 Sersor sub-assy 39004167 1 1 1 1 1 1 1 267 DC INVERTER MULTI VRF MAINTENANCE Qty No Name Material Code 1 Air outlet side board assy 01498608 1 1 15404119 15404118 45010201 450102012 1 1 1 1 43040001 1 1 01024233 01024218 01805279 01804703 01324356 01325293 01258607 01264627 01078604 01805221 1 1 1 1 1 1 1 1 1 1 2 Water pump assy 3 Water level switch 4 Electric expand valve fitting 5 Evaporator assy 6 Left support of evaporator 7 Fan motor mounting Plate Sub-assy 8 Top Cover Board Assy GMV-R90PS/NaB-K GMV-R112PS/NaB-K GMV-R140PS/NaB-K 1 1 1 1 1 1 1 1 9 Right support of evaporator 10 Right Side Plate Sub-assy 01308679 1 1 11 Air intake side-board sub-assy 01375221 1 1 1 12 Filter Sub-assy 11725205 1 1 1 13 Fan Motor 15018603 2 2 2 14 Fan Motor 1 15 16 Motor Motor 1 15018604 1 1 1570521101 1570520901 1570521201 1570521001 01258603 0125860301 1 1 1 1 1 1 1 1 17 Bottom cover plate assy 18 Cover of air-in 01258602 1 1 19 Water tray assy 01284160 01284157 1 1 20 Electric box assy 01394986 01024218 33010014 33010056 1 1 1 1 1 1 1 1 21 Capacitor 22 Capacitor 33010064 1 1 1 23 Terminal board 42011106 1 1 1 24 Transformer 43110239 1 1 1 25 Main board 30226222 1 1 1 26 Electric box cover 01425249 1 1 1 27 Seal of lefr side plate sub-assy 01494124 01494121 01314225 01314222 01494120 01494123 1 1 1 1 1 1 28 Left side plate assy 1 1 1 29 Seal of connection pipe 30 Hook 02118504 4 4 4 31 Connecting Wire 4001039509 1 1 1 32 Display board 30296014 1 1 1 33 Sersor sub-assy 39004167 1 1 1 1 268 DC INVERTER MULTI VRF MAINTENANCE 5.2 .3 Wall-Mounted Type Unit （1）GMV(L)-R22G/NaB-K,GMV(L)-R28G/NaB-K 269 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R22G/NaB-K,GMV(L)-R28G/NaB-K Code Qty. 1 Wall-Mounting Frame 01252220 1 2 Rear Case 222020012 1 3 Evaporator Assy 01004628 1 4 Cross Flow Fan 10352001 1 5 Ring of Bearing 76512203 1 6 Drainage hose 0523001401 1 7 Water Tray 20182027 1 8 Swing Louver 10512032 1 9 Swing Linkage 1 10582002 1 10 Swing Linkage 2 10582003 1 11 Front Case 20002215 1 12 Screw Cover 24252006 3 13 Filter 11122002 2 14 Remote Control Y612C 305125033 1 15 Decorate Piece 68012019 1 16 Receiver Board 30545702 1 17 Front Panel 20002209 1 18 Guide Louver 2 10512034 1 19 Guide Louver 1 10512033 1 20 Motor MP28VA 15212110 1 21 Motor Clamp A 26112017 1 22 Motor FN14A 150121081 1 23 Electric Box Cover 22242030 1 24 Terminal Board T4B3A 42011233 1 25 Covering Plate 201220061 1 26 Electric Box 20102178 1 27 Main PCB Z6H15C 30226074 1 28 Transformer 48X26F 43110226 1 29 Wire Clamp 71010103 1 30 Rear Clamp 24242001 1 31 Signal Cable 400103953 1 270 DC INVERTER MULTI VRF MAINTENANCE （2）GMV(L)-R36G/NaB-K；GMV(L)-R45G/NaB-K 271 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R36G/NaB-K；GMV(L)-R45G/NaB-K Code Qty. 1 Wall-Mounting Frame 01252384 1 2 Rear Case 1 3 Evaporator Assy 22202050 01004629 1 4 Cross Flow Fan 10352005 1 5 Ring of Bearing 76712015 1 6 Drainage hose 1 7 Water Tray 05232411 20182030 8 Swing Louver 10512041 12 9 Swing Linkage 10582439 1 10 Front Case 200022955 1 11 Screw Cover 24252007 3 12 Filter 11122440 2 13 Remote Control Y612C 305160051 1 14 Decorate Piece 68012019 1 15 Receiver Board 30545552 1 16 Front Panel 20002292 1 17 Guide Louver 26112043 1 18 Guide Louver 26112042 1 19 Motor MP28EA 15212105 1 20 Right Motor Clamp 26112429 1 21 Motor FN22A 15012062 1 22 Electric Box Cover 22242017 1 23 Terminal Board T4B3A 42011233 1 Covering Plate 20102119 1 25 Electric Box 20102108 1 26 Main PCB Z6J15C 30226072 1 27 Transformer 48X26F 43110226 1 28 Wire Clamp 71010103 1 29 Rear Clamp 26112430 1 30 Signal Cable 400103953 1 24 1 272 DC INVERTER MULTI VRF MAINTENANCE （3）GMV(L)-R50G/NaB-K；GMV(L)-R56G/NaB-K 273 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R50G/NaB-K；GMV(L)-R56G/NaB-K Code Qty. 1 Wall-Mounting Frame `01252004 1 2 Rear Case `22202329 1 3 Fan Bearing `76512203 1 4 Screw Cover 3 5 Swing Louver `24252015 `10512429 11 6 Swing Link 1 `10582057 1 7 Swing Link 2 `10582058 1 8 Water Tray `20182057 1 9 Guide Louver（up） `10512085 1 10 Guide Louver（down） `10512086 1 11 Cross Flow Fan `10352022 1 12 Evaporator Assy `01024147 1 13 Drainage hose Evaporator Support `0523001403 `24212067 1 14 15 Filter `11122048 2 16 Front Case `200026529 1 17 Front Panel 1 18 Remote Controller Y512 `01544115 `305125063 19 Displaying Light Board `22432071 1 20 Electric Box Cover `20112019 1 21 Wire Clamp `71010103 1 22 Terminal Board T4B3A `42011233 1 1 1 1 23 Electric Box Cover Main PCB `20112020 `30226116 1 24 25 Transformer 57X25C `43110237 1 26 Room Sensor 15k `3900019813 1 `3900019814 1 27 Tube Sensor 20k `3900019815 1 `3900019816 1 `42020063 3 29 Sensor Insert Electric Box `20112018 1 30 Lower Shield of Electric Box `01592037 1 31 Upper Shield of Electric Box `01592038 1 32 `15212117 26112095 1 33 Stepping Motor MP35XY Motor Clamp 34 Helicoid tongue `26252009 35 `150120671 1 36 Motor FN20C-PG Pipe Clamp `24242001 1 37 Signal Cable `400103953 1 38 Fix sub-assy `01324110P 1 39 EXV sub-assy 1 40 Connecting Wire `07334255 `40010267 28 1 1 1 274 DC INVERTER MULTI VRF MAINTENANCE （4）GMV(L)-R71G/Na-K；GMV(L)-R80G/Na-K 275 DC INVERTER MULTI VRF No. Part Name MAINTENANCE GMV(L)-R71G/Na-K；GMV(L)-R80G/Na-K Code Qty. 1 Wall-Mounting Frame ` 01252398 1 2 Rear Case ` 22202091 1 3 Fan Bearing ` 76512203 1 4 Screw Cover ` 242520053 3 5 Swing Louver ` 10512110 15 6 Swing Link ` 10582040 3 7 Water Tray ` 20182043 1 8 Guide Louver（up） ` 10512062 1 9 Guide Louver（down） ` 10512063 1 10 Cross Flow Fan ` 10352420 1 11 Evaporator Assy ` 0102411202 1 12 Drainage hose ` 0523001404 1 13 Evaporator Support（left） ` 24212041 1 14 Filter ` 11122051 2 15 Front Case ` 26904107 1 16 Front Panel ` 20002698 1 17 Front Panel ` 22432258 1 18 Remote Controller Y512 ` 305125063 1 19 Receiver Board JD ` 30046093 1 20 Electric Box Cover ` 20102252 1 21 Switch Lever ` 10582007 1 22 Wire Clamp ` 71010103 1 ` 42011233 ` 201022513 1 A 23 Terminal Board T4B3A 24 Electric Box Cover 25 Main PCB ` 30226420 1 26 Transformer 48X26G ` 43110233 1 27 Room Sensor `3900019813 1 `3900019814 1 28 Tube Sensor `3900019815 1 `3900019816 1 ` 42020063 3 30 Sensor Insert Electric Box ` 20102250 1 31 Lower Shield of Electric Box ` 01592034 1 32 ` 01592033 15212102 1 33 Upper Shield of Electric Box Stepping Motor MP24GA 34 Evaporator Support（rihgt） ` 24212042 1 35 Motor Clamp ` 26112069 1 36 Motor FN26D ` 150121053 1 37 ` 02112009 1 38 Fixer(evaporator) Pipe Clamp ` 26112071 1 39 Signal Cable `400103953 1 40 Fix sub-assy `01324110P 1 41 EXV sub-assy `07334255 1 Connecting Wire `40010267 1 29 42 1 1 276 DC INVERTER MULTI VRF MAINTENANCE （5）GMV(L)-R22G/NaC-K；GMV(L)-R28G/NaC-K 277 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R22G/NaC-K；GMV(L)-R28G/NaC-K Code Qty. 1 Wall Mounting Frame 01252220 1 2 Rear Case 222020012 1 3 Evaporator Assy 01004628 1 4 Cross Flow Fan 10352001 1 5 O-Gasket of Cross Fan Bearing 76512203 1 6 Drain Pipe 0523001401 1 7 Water Tray 201820272 1 8 Air Louver 10512080 1 9 Swing Lever 10582002 1 10 Swing Lever 10582003 1 11 Front Case 200024442 1 12 Screw Cap 24252006 3 13 Filter 11122002 2 14 Remote Control Y512 305125063 1 15 Display Board 30545707 1 16 Front Panel 20002522 1 17 Guide Louver 10512034 1 18 Guide Louver 10512033 1 19 Stepping Motor 15212110 1 20 Motor Press Plate 26112014 1 21 Fan Motor 150121081 1 22 Electric Box Cover 22242030 1 23 4-bit Terminal Board 42011233 1 24 Electric Box Cover 201220061 1 25 Electric Box 20102178 1 26 Main PCB Z6H251B 30226077 1 27 Transformer 43110226 1 28 Fixed Clamp 71010103 1 29 Pipe Clamp 24242001 1 30 Connecting Wire（communicate) 400103953 1 278 DC INVERTER MULTI VRF MAINTENANCE （6）GMV(L)-R36G/NaC-K；GMV(L)-R45G/NaC-K 279 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R36G/NaC-K；GMV(L)-R45G/NaC-K Code Qty. 1 Wall Mounting Frame 01252384 1 2 Rear Case Sub-Assy 22202051 1 3 Evaporator Assy 01004629 1 4 Cross Flow Fan 10352005 1 5 Ring of Bearing 76712015 1 6 Drain Pipe 0523001401 1 7 Water Tray 201820302 1 8 Air Louver 10512041 12 9 Swing Lever 10582439 1 10 Front Case 200025253 1 11 Screw Cap 24252007 3 12 Filter 11122440 2 13 Remote Control Y512 305125063 1 14 Display Board 30545558 1 15 Front Panel 20002524 1 16 Lower Guide Louver 26112043 1 17 Upper Guide Louver 26112042 1 18 Stepping Motor 15212105 1 19 Motor Right Clamp 26112429 1 20 Motor FN22G 150120623 1 21 Electric Box Cover 22242017 1 22 4-bit Terminal Board 42011233 1 23 Covering Plate 20102119 1 Electric Box 20102108 1 Main PCB Z6J251B 30226075 1 24 25 26 Transformer 43110226 1 27 Fixed Clamp 71010103 1 28 Rear Clamp 26112430 1 29 Connecting Wire（communicate) 400103953 1 280 DC INVERTER MULTI VRF MAINTENANCE 5.2 .4 Floor Ceiling Type Unit （1）GMV(L)-R28Zd/Na-K,GMV(L)-R36Zd/Na-K,GMV(L)-R50Zd/Na-K 281 DC INVERTER MULTI VRF No. Part Name MAINTENANCE GMV(L)-R28Zd/Na-K,GMV(L)-R36Zd/Na-K,GMV(L)-R50Zd/Na-K Code Qty. 1 Rear Side Plate 01302013 1 2 Handle 26232001 4 3 Left Decoration Plate 261124152 1 4 Rear Side Plate of Air Outlet 0130201501 1 5 Louver 1051953202 1 6 Right Decoration Plate 261124162 1 7 Shaft of Louver II 10512026 2 8 Louver Support 24212019 2 9 Shaft of Louver I 10512025 1 10 Louver Fixer 24212018 1 11 Swing Louver 10512027 12 12 Connecting Lever 10582009 1 13 Connecting Lever 10582008 2 14 Right Swing Motor Fixer 26152006 1 15 Right Fixing Plate of Evaporator 01072411 1 16 Right Side Foam sub-assy 12312404 1 17 Right Fixing Plate 01332404 1 18 Right Decoration Panel 19 Pipe Clamp Plate 26112027 1 0107243701 1 20 Capacitor 1uF/500V 33010089 1 21 Transformer 57X25C 43110237 1 22 Electric Box 01402407 1 23 Main PCB Z6935 30226903 1 24 Terminal Board RS9413G 42011159 1 25 Wire Base 24253001 1 Wire Clamp 24253002 1 Fuse 5A 250VAC 46010013 1 27 Cover of Electric Box 01412408 1 28 Pipe Clip 70812001 1 29 Drainage hose 1 30 Display Board 5T52 05235433 30545654 31 Electric Box 20102138 32 Front Grill Clip 1 26252002 4 33 Filter 11122013 2 34 Front Grill 22412010 2 35 Front Grill Clip 2 26252003 4 36 Front Panel 01544106 1 26 37 Front Panel 38 Water Tray 39 1 1 01532001P 1 01272205P 1 Motor Support 01709532 1 40 Left Decoration Panel 26112028 1 41 Left Fixing Plate 01332405 1 Panel 282 DC INVERTER MULTI VRF No. Part Name MAINTENANCE GMV(L)-R28Zd/Na-K,GMV(L)-R36Zd/Na-K,GMV(L)-R50Zd/Na-K Code Qty. 43 Left Fixing Plate of Evaporator 01072410 44 Motor Clamp 26112026 1 4 45 Step Motor MP35CA 15212402 2 46 Left Swing Motor Fixer 26152005 01024134 ① 1 1 47 Evaporator Assy 01024135 ② 1 01024121 ③ 1 01362001 1 01072409 1 48 Water Lead 49 Cover of Evaporator 50 Fixed Mount 01708763 1 51 Centrifugal Fan 10312401 2 52 Rear Snail Shell 22202032 2 53 Front Snail Shell 22202031 2 54 Bar Clasp 70819522 4 55 Hoop 70819521 15707302 ④ 1 1 157073024 ⑤ 1 56 Panel Motor 57 Remote Controller 305125063 1 58 Signal Cable 400103953 1 59 Fix sub-assy 01324110P 1 60 EXV sub-assy 07334258 1 61 EXV 07334191 1 62 Magnet Coil for EXV DPF-AS001A 430001087 1 SPF-16D70 63 Display Board Z63351F 30296309 Note: 11. Evaporator Assy ① is only applicable to GMV(L)-R28Zd/Na-K 12. Evaporator Assy ② is only applicable to GMV(L)-R36Zd/Na-K 13. Evaporator Assy ③ is only applicable to GMV(L)-R50Zd/Na-K 14. Motor ④ is only applicable to GMV(L)-R28Zd/Na-K,GMV(L)-R36Zd/Na-KMotor 15. Motor⑤ is only applicable to GMV(L)-R50Zd/Na-K 1 283 DC INVERTER MULTI VRF MAINTENANCE （2）GMV(L)-R71Zd/Na-K 284 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R71Zd/Na-K Code Qty. 1 Left Decoration Plate 261124172 1 2 Shaft of Louver I 10512025 2 3 Swing Louver Fixer sub-assy 013324232 1 4 Louver Support 24212020 3 5 Louver Fixer 24222016 2 6 Louver 105124042 1 7 Shaft of Louver II 10512026 2 8 Right Decoration Plate 261124212 1 9 Left Swing Motor Fixer 26152007 1 10 Front Panel 01532414 1 11 Display Box 20102138 1 12 Display Board 5T52 30545654 1 13 Front Panel 01544106 1 14 Right Swing Motor Fixer 26152008 1 15 Step Motor MP35CA 15212402 2 16 Motor Clamp 26112026 4 17 Water Tray 01272412 1 18 Auxiliary Water Tray 01272413 1 19 Pipe Clip 70812001 1 20 Drainage hose 05235433 1 21 Handle 26232001 4 22 Right Side Foam sub-assy 12312407 1 23 Right Fixing Palte 01332404 1 24 Support of Motor Bearing 01792408 2 25 Fixer of Motor Support 01792409 1 26 Right Decoration Panel 26112033 1 27 Pipe Clamp 01072424 1 28 Electric Box 01402407 1 29 Wire Base 24253001 1 30 31 Wire Clamp 24253002 1 Terminal Board 42011159 1 32 Fuse 5A 250VAC 46010013 1 33 Main PCB Z6935 30226903 1 34 Ring of Bearing 76512404 2 35 Fan Bearing 76512210 2 36 Transformer 57X25C 43110237 1 37 Cover of Electric Box 01412408 1 38 Centrifugal Fan 10312401 4 39 Rotary Axis 73012401 2 40 Capacitor CBB61 3uF/450 33010027 1 41 Motor FN100A 15012406 1 42 Motor Fixer 01722409 1 43 Motor Clamp 01702405 2 44 Axes Connector 73012403 2 285 DC INVERTER MULTI VRF MAINTENANCE 45 Motor Fixing Plate 01332426 1 46 Front Snail Shell 22202031 4 47 Rear Snail Shell 22202032 4 48 Rear Side Plate 01302429 1 49 Motor Support 01702410 1 50 Filter 11122012 2 51 Water Lead Plate 01362401 1 52 Front Grill 22412011 2 53 Front Grill Clip 2 26252003 4 54 Remote Controller 305125063 1 55 Front Grill Clip 1 26252002 4 56 Evaporator Assy 01024123 1 57 Cover of Evaporator 01072417 1 58 Left Decoration Panel 26112032 1 59 Left Fixing Plate 01332405 1 60 Left Side Foam sub-assy 12312406 1 61 Bearing Fixing Plate 01332407 1 62 Rear Side Plate of Air Outlet 01302405 1 63 Connecting Lever 10582008 3 64 Connecting Lever 10582009 2 65 Swing Louver 10512028 22 66 Signal Cable 400103953 1 67 EXV sub-assy 07334255 1 68 EXV SPF-18D88 07334193 1 69 Magnet Coil for EXV 430001087 1 70 Fix sub-assy 01324110P 1 71 Display Board Z63351F 30296309 1 286 DC INVERTER MULTI VRF MAINTENANCE （3）GMV(L)-R90Zd/Na-K,GMV(L)-R112Zd/Na-K,GMV(L)-R125Zd/Na-K 287 DC INVERTER MULTI VRF No. MAINTENANCE Part Name GMV(L)-R71Zd/Na-K Code Qty. 1 Left Decoration Plate 261124152 1 2 Shaft of Louver I 10512025 3 3 Swing Louver Fixer sub-assy 0133241802 1 4 Louver Support 24212019 4 5 Louver Fixer 24212018 3 6 Shaft of Louver II 10512026 2 7 Louver 105124082 1 8 Right Decoration Plate 261124162 1 9 Left Swing Motor Fixer 26152005 1 10 Front Panel 01532413 1 11 Display Box 20102138 1 12 Display Board 5T52 30545654 1 13 Front Panel 01544106 1 14 Right Swing Motor Fixer 26152006 1 15 Step Motor MP35CA 15212402 2 16 Motor Clamp 26112026 4 17 Water Tray 0127240802 1 18 Auxiliary Water Tray 01272409 1 19 Pipe Clip 70812001 1 20 Drainage hose 05235433 1 21 Handle 26232001 4 22 Right Side Foam sub-assy 12312404 1 23 Right Fixing Palte 01332404 1 24 Support of Motor Bearing 01792408 2 25 Fixer of Motor Support 01792407 1 26 Right Decoration Panel 26112027 1 27 Pipe Clamp 01072425 1 28 Electric Box 01402407 1 29 Wire Base 24253001 1 30 31 Wire Clamp 1 Terminal Board 24253002 42011159 32 Fuse 5A 250VAC 33 34 1 Main PCB Z6935 46010013 30226903 1 1 Ring of Bearing 76512404 2 35 Fan Bearing 76512210 1 36 Transformer 57×25C 43110237 1 37 Cover of Electric Box 01412408 1 38 Centrifugal Fan 10319051 4 39 Rotary Axis 73012402 2 40 Capacitor 33010064 ① 1 33010056 ② 1 41 Motor 15012405 ③ 1 42 Motor Fixer 15012404 ④ 1 01722410 1 288 DC INVERTER MULTI VRF MAINTENANCE 43 Motor Clamp 01702405 2 44 Axes Connector 73012403 2 45 Motor Fixing Plate 01332425 1 46 Front Snail Shell 22202030 4 47 Rear Snail Shell 22202029 4 48 Rear Side Plate 01302431 1 49 Motor Support 01702411 1 50 Filter 11122013 1 51 Water Lead Plate 01362407 1 52 Front Grill 22412010 4 53 Front Grill Clip 2 26252003 8 54 Remote Controller 305125063 1 55 Evaporator Assy 01024122 1 56 Front Grill Clip 1 26252002 8 57 Cover of Evaporator 01072409 1 58 Left Decoration Panel 26112028 1 59 Left Fixing Plate 01332405 1 60 Left Side Foam sub-assy 12312403 1 61 Bearing Fixing Plate 01332406 1 62 Rear Side Plate of Air Outlet 01302416 1 63 Connecting Lever 10582008 2 64 Connecting Lever 10582009 4 65 Swing Louver 10512027 26 66 Signal Cable 400103953 1 67 Display Board Z63351F 30296309 1 68 EXV sub-assy 07334256 1 69 EXV VPF-25D*B3 07334195 1 70 Magnet Coil for EXV 43000110 1 71 Fix sub-assy 2 01324110P 1 Note: 16. Capacitor 17. Capacitor 18. Motor ③ 19. Motor ④ ① is only applicable to GMV(L)-R90Zd/Na-K ② is only applicable to GMV(L)-R112Zd/Na-K,GMV(L)-R125Zd/Na-K is only applicable to GMV(L)-R90Zd/Na-K is only applicable to GMV(L)-R112Zd/Na-K,GMV(L)-R125Zd/Na-K 289 DC INVERTER MULTI VRF MAINTENANCE 5.2.5 1-way cassette Type Unit （1）GMV(L)-R22Td/Na-K No. Part Name Qty. 1 Front Panel Assy（MT01） 2 Code GMV-R22Td/Na GMVL-R22Td/Na 1 TL1000120 TL1000120 Water Tray Assy 1 12412702 12412702 3 引水架 1 24212708 24212708 4 Evaporator Assy 1 01024103 01024103 5 Left Side Plate Assy 1 01302729 01302729 6 Cross Flow Fan 1 10352701 10352701 7 Base Plate Assy 1 01222714 01222714 8 Right Side Plate Assy 1 01302746 01302746 9 Rear Case assy 1 22202702 22202702 10 Fan Motor 1 1570410401 1570410401 11 Electric Box Assy 1 01404655 01404697 12 Main Board 1 30226034 30226033 13 Electric Box Cover Plate 1 01412725 01412725 14 Terminal Board Cover 1 222427221 222427221 15 Drainage Pump 1 43132701 43132701 16 Electronic Expansion Valve 1 07334129 07334129 17 Supporter 1 01792703 01792703 (2)GMV(L)-R28Td/Na-K、GMV(L)-R36Td/Na-K Code No. Part Name Qty. GMV-R28Td/H； GMV-R36Td/H GMVL-R28Td/H； GMVL-R36Td/H 1 Front Panel Assy（MT01） 1 TL1000120 TL1000120 2 Water Tray Assy 1 12412702 12412702 3 Water Lead 1 24212708 24212708 Panel 290 DC INVERTER MULTI VRF MAINTENANCE 4 Evaporator Assy 1 01024104 01024104 5 Left Side Plate Assy 1 01302729 01302729 6 Cross Flow Fan 1 10352701 10352701 7 Base Plate Assy 1 01222714 01222714 8 Right Side Plate Assy 1 01302746 01302746 9 Rear Case assy 1 22202702 22202702 10 Fan Motor 1 1570410401 1570410401 11 Electric Box Assy 1 01404655 01404697 12 Main Board 1 30226034 30226033 13 Electric Box Cover Plate 1 01412725 01412725 14 Terminal Board Cover 1 222427221 222427221 15 Drainage Pump 1 43132701 43132701 16 Electronic Expansion Valve 1 07334129 07334129 17 Supporter 1 01792703 01792703 291
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