Nextier NP-50H4D9 Service manual

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Nextier NP-50H4D9 Service manual | Manualzz

S E R V I C E M A N U A L

Model

1. PMCP642(NP-42H4B9)

2. PMCP650(NP-50H4D9)

3. PMCP660(NP-60H4G9)

CONFIDENTIALITY

All material contained within this document is proprietary information and the sole property of WoosungNextier Corp. #821~3, Byucksan Digital ValleyⅡ, 481-10, gasan-dong, Geumcheon-Gu, Seoul-city, Korea.

No part of this document may be copied, reproduced, or transmitted by any means, for any purpose without prior written permission from WoosungNextier

Corp.

Date

Service Manual Revision

Description Approved By

C O N T E N T S

SPECIFICATION

ENGINEERING SPECIFICATION

BLOCK DIAGRAM

CIRCUIT

EXPLODED VIEW

CALIBRATION METHODS

INSPECTION METHODS

FIRMWARE UPGRADE METHOD

SERIAL CONTROL PROTOCOLS

TROUBLE SHOOTING

PDP MODULE SERVICE MANUAL

Specifications for PDP Monitor(9-BNC)

Model : PMCP642(NP-42H4B9)

PMCP650(NP-50H4D9)

PMCP660(NP-60H4G9)

Main Features

● Pixelworks DNX™ (Digital Natural Expression) technology including

Pixelworks DNX™ (Digital Natural Expression) technology dramatically enhances the quality of video images by combining multiple Pixelworks video processing technologies to deliver clear,natural-looking standard and high-definition video images.

DNX technology combines sophisticated digital video processing techniques, advanced scaling,motion-adaptive deinterlacing,noise reduction, dynamic edge enhancement,and smoothing of moving lines to deliver a lifelike picture.

● High Brightness and High Contrast Ratio

● DVI(Digital Visual Interface) Support Up to 720p , 1080i , 1280x1024 / 60 Hz(SXGA),

● HDCP(High-bandwidth Digital Content Protection) Supported

● Multi-Standard RGB(PC) Monitor Support Up to 720p , 1080i , 1280x1024 / 60 Hz (SXGA),

● Multi-Standard Component Signal Compatibility : 480i , 576i , 480p , 576p , 720p , 1080i

● Multi-Standard Video System Supported : NTSC , PAL , SECAM

● Multi-screen display : Normal , PiP, PBP

● Variable Image size : Auto,Fill All(16:9),Fill Aspect,Zoom,Anamorphic,Wide

● Variable Picture control : Brightness , Contrast , Sharpness , Color , Tint

● Variable Audio control : Volume , Mute , Bass , Treble , Balance

● Video Enhancement features including

• DCTI(Digital Chroma Transient) / DLTI(Digital Luminance Transient Improvement)

• Digital luminance peaking and Horizontal Peaking

• Enhanced sharpness controls

• Advanced Noise Reduction including progressive sources

• Flesh Tone Correction (FTC)

• Chroma Upsampling Error (CUE) correction

• Improved White and Black-level expansion

• Digital 3D Comb-filter

• Digital brightness, contrast, hue, and saturation control

• PixelBoost™(Pixelworks) overdrive technology for video format

• Improved scaler and filters for sharper images

• Improved multi-region, anamorphic scaling for 4:3<->16:9 aspect ratio conversion

• Independent vertical and horizontal scalers

• True 10-bit(1 billion color) processing (Option)

● Deinterlacing features including

• Improved deinterlacer, supporting SDTV and HDTV, for standard NTSC/PAL/SECAM,1080i

• Per-pixel motion-compensated deinterlacing

• Improved Low-Angle Interpolation

• Film mode for 3:2/2:2 pull-down materials, including 1080i sources

● Audio Enhancement features including

• Automatic Volume Correction (AVC)

• Audio Delay for "Lip Sync" (Option)

• Spatial Effects

• Pseudo Stereo

● Multi-Language On Screen Display (OSD)

● Still image function

● Image Sticking Minimum Function

● Sleep Timer

● Close Caption support

● Ultra slim & light design

1 / 3

PDP Monitor

Display

In / Out

Terminals

Item

Screen Size(Active Area)

Aspect ratio

Number of Pixels

Pixel Pitch

Displayable Colors

Brightness

Contrast Ratio

Color Temperature

Viewing Angle

Specifications

PMCP642

(NP-42H4B9)

PMCP650

(NP-50H4D9)

PMCP660

(NP-60H4G9)

42" (920.1(H) x 518.4(V)±0.5mm)

50" (1106.5(H) x 622.1(V)±0.5mm) 60" (1319.6(H) x 741.9(V)±0.5mm

1024 (H) x 768 (V)

0.900(H) x 0.676(V) [mm]

16:9

1366 (H) x 768 (V)

0.810(H) x 0.810(V) [mm]

1366 (H) x 768 (V)

0.966(H) x 0.966(V) [mm]

1 billion (Option)

1200 cd/㎡

8000:1

1000 cd/㎡

8000:1

9500 K

1200 cd/㎡

7000:1

Over 160 degrees

10W(L) + 10W(R) [RMS] / 8 Ω

2 Way 2 Speaker

10W(L) + 10W(R) [RMS] / 8 Ω

2 Way 4 Speaker System

10W(L) + 10W(R) [RMS] / 8 Ω

2 Way 6 Speaker System

Speaker

Output

RS-232C

DVI

Input

RGB

Input

Internal Speaker

External Speaker

(Option)

D-Sub Jack x 1

(9 pin)

DVI Jack x 1

(24 pin)

RCA Jack x 1

D-Sub Jack x 1

(15 pin)

RCA Jack x 1

TXD + RXD (1:1)

Digital RGB : TMDS

MAX : 720p , 1080i , 1280 x 1024 / 60 Hz (SXGA)

Audio : 0.5V[rms](Normal) / 2 Channel (L+R)

Analog RGB : 0.7V[p-p](75Ω), H/CS/V : TTL (2.2 kΩ), SOG : 1V[p-p](75Ω)

MAX : 720p , 1080i , 1280 x 1024 / 60 Hz (SXGA)

Audio : 0.5V[rms](Normal) / 2 Channel (L+R)

Component

Input

RCA Jack x 1

Y:1V[p-p](75Ω) , Pb/Cb:0.7V[p-p](75Ω) , Pr/Cr:0.7V[p-p](75Ω)

480i , 576i , 480p , 576p , 720p , 1080i

Audio : 0.5V[rms](Normal) / 2 Channel (L+R)

Monitor

Output

S-Video

Input

Video

Input

Video 1 , 2

Power Supply

BNC Jack x 1 Video : 1V[p-p] ( 75 Ω)

RCA Jack x 1

Audio : 0.5V[rms](Normal) / 2 Channel (L + R)

Mini DIN Jack x1

(4 pin)

Y: 1V[p-p] ( 75 Ω) , C: 0.286V[p-p] ( 75 Ω) [NTSC]

Y: 1V[p-p] ( 75 Ω) , C: 0.300V[p-p] ( 75 Ω) [PAL / SECAM]

BNC Jack x 1

RCA Jack x 1

Video : 1V[p-p] ( 75 Ω) [ NTSC / PAL / SECAM]

Audio : 0.5V[rms](Normal) / 2 Channel (L + R)

RCA Jack x 2

Power Consumption (Typical)

Video : 1V[p-p] ( 75 Ω)

Audio : 0.5V[rms](Normal) / 2 Channel (L+R)

350W

AC 100V ~ 240V, 50/60Hz

450W 610W

General

Dimensions (Without Stand)

[ W mm x H mm x D mm ]

1028 x 625 x 107.4

1206.7 x 721 x117.3

1454 x 876 x 94.1

Environmen t

Condition

Weight (Without Stand)

Temperature

Humidity

Pressure

Operational

Storage

Operational

Storage

Operational

Storage

* The specifications are subject to change without notice

30 kg 42 kg

0 ~ 40 ℃

-20 ~ 60 ℃

20 ~ 80% RH (No condensation)

10 ~ 90% RH (NO condensation)

800 ~ 1100 hPa (Altitude : 0 ~ 2,000 m)

700 ~ 1100 hPa (Altitude : 0 ~ 3,000 m)

67.3 kg

2 / 3

External Speaker (Option)

Specifications

Item

Dimensions (W x H x D)

Weight

Type

Input

Impedence

Output Sound Pressure

Frequency Response

* The specifications are subject to change without notice

42" 50"

113 mm x 626.6 mm x 82.2 mm 90 mm x 721 mm x 68 mm

5 kg ( L + R ) 3 kg ( L + R )

2 Way 4 Speaker System

10 W ( RMS)

8 Ω

87 dB/W/M

45 Hz ~ 20 KHz

60"

1452mm x 123mm x 86.8mm

5 kg ( L + R )

2 Way 6 Speaker System

Internal Speaker

Item

Type

Input

Impedence

Output Sound Pressure

Frequency Response

* The specifications are subject to change without notice

42"

Accessories

Specifications

50"

2 Way 2 Speaker

10 W ( RMS)

8 Ω

88 dB/W/M

170 Hz ~20 KHz

Standard

Option

Owner's Instruction , Remote Controller/AAA Batteries , Power Cord

Foot Stand , Table-Top stand , Wall-Mount Bracket , Ceiling-Mount Bracket ,

Internal Speaker System , External Speaker System ,

DVI Cable , VGA(D-SUB) Cable , Audio Cable , Component Cable ,

RCA Video Cable , RCA Audio Cable , S-Video Cable ,

* The specifications are subject to change without notice

60"

3 / 3

Woosung Nextier Corp.

------------------------------------------------------------------------------------------------------------

Engineering Products Specification

MODEL

1. PMCP642(NP-42H4B9)

2. PMCP650(NP-50H4D9)

3. PMCP660(NP-60H4G9)

PDP MONITORs

Preliminary Approved

Woosung Nextier Corp.

DATE : DATE :

PELCO Ver.1.2 11/24/06

By Tommy Shin

CONFIDENTIALITY

All material contained within this document is proprietary information and the sole property of Woosung Nextier Corp. 481-10 Gasan-dong, Byeoksan Digital Valley II #821,

Geumcheon-gu, Seoul, Korea. No part of this document may be copied, reproduced, or transmitted by any means, for any purpose without prior written permission from

Woosung Nextier Corp..

2

TABLE OF CONTENTS

1. SCOPE

1.1 Introduction

1.2 Product Definition

1.3 Mass Production Release

1.4 Change Control

1.5 Service

2.1 General Specification

2.2 Input/Output Terminal

3. INPUT SIGNAL INTERFACE

3.1 DVI Interface

3.2 RGB Interface

3.3 DVI / RGB Mode Table

3.4 Component Interface

3.5 Component Mode Table

3.6 S-Video Interface

3.7 Video Interface

4. POWER

4.1 42”HD Power Supply

4.1.1 Power Supply(SMPS)

4.1.2 DC Output

4.1.3 Connector

4.2 50”HD Power Supply

4.2.1 Power Supply(SMPS)

4.2.2 DC Output

4.2.3 Connector

4.3 60”HD Power Supply

4.3.1 Power Supply(SMPS)

4.3.2 DC Output

4.3.3 Connector

3

5. CONTROLS AND INDICATORS

5.1 Hardware Control

5.2 Remote Control

5.3 Menu Control

6. PLASMA DISPLAY PANEL(PDP) SPECIFICATIONS

6.1 42”HD

Specification

6.2 50”HD

Specification

6.3 60”HD

Specification

7. DISPLAY CELL DEFECT SPECIFICATIONS

7.1 42”HD Cell Defect

Specification

7.2 50”HD Cell Defect

Specification

7.3 60”HD Cell Defect

Specification

8. MECHANICAL

8.1 Fan

8.2 Dimension(without stand)

8.3 Weight

9. ENVIRONMENTAL

9.1 42”HD Environmental Condition

9.2 50”HD Environmental Condition

9.3 60”HD Environmental Condition

10. PACKAGING

10.1 Packaging Specifications

10.2 Vibration

10.3 Drop

11. AUDIO SYSTEM

11.1 Internal Speaker System

12. WARRANTY

12.1 Parts and Labor

4

1. SCOPE

1.1 Introduction

Product configuration

Plasma Displays

1.2 Product Definition

Top Level Assembly

This specification defines the configuration and performance requirements for the following Plasma Displays.

Product Name : PDP monitors

Display Type : 42” HD / 50” HD / 60” HD

Model Name : PMCP642 (NP-42H4B9),

PMCP650 (NP-50H4D9),

PMCP660 (NP-60H4G9)

The top level assembly shall contain :

1. Plasma Display : PMCP642 (NP-42H4B9),

PMCP650 (NP-50H4D9),

PMCP660 (NP-60H4G9)

2. Power Cord(USA & Europe)

3. RGB Cable

4. DVI Cable

3. Remote Control Unit

4. “AAA” Batteries n=2

5. Installation/Operation Manual

6. Foot Stand

Optional Accessories

1. S-Video Cable

2. PC Audio Cable

3. Wall Mount Bracket

4. Wall Mount Bracket(Tilt Capable)

5

1.3 Mass Production Release

Mass Production Approval

Component Approvals

Mass Production shall not begin until Woosung

Nextier Corp. has issued a Mass Production Release.

All exterior plastic components, screen printed components, labels, shipping cartons, protective foam, and printed materials require approval by Woosung Nextier Corp. prior to Mass Production Release.

1.4 Change Control

ECR/ECN

All Engineering changes to the product shall be made in accordance with the Woosung Nextier Corp. ECR/ECN

Procedure.

1.5 Service

Complete Spare Parts List, Schematic, Service Manual, and

Assembly Drawings shall be provided within one month of

Mass Production Release.

Documentation / Service Manual

6

RS-232C

2. GENERAL SPECIFICATION

2.1 General Specification

Display Type 42”HD

Model Name

PMCP642

(NP-42H4B9)

Native Resolution & Frequency

1024 X 768 @ 60Hz

Input Voltage

AC100V ~ 240V,

50/60Hz

2.2 Input/Output Terminal

DVI Input

RGB Input

Component Input

50”HD

PMCP650

(NP-50H4D9)

1366 X 768 @ 60Hz

AC100V ~ 240V,

50/60Hz

DVI-D 24-pin Jack × 1

RCA Jack(L+R) × 1

D-Sub 15-pin Jack ×1

RCA Jack(L+R) × 1

RCA(YPbPr/YCbCr) Jack × 1

RCA(L+R) Jack × 1

S-Video Input

Video Input

Video1, 2 Input

Monitor Output

Mini DIN S-terminal × 1

BNC Jack × 1

RCA Jack(L+R) × 1

RCA Jack × 2

BNC Jack × 1

RCA Jack(L+R)× 1

D-Sub 9-pin Jack × 1

60”HD

PMCP660

(NP-60H4G9)

1366 X 768 @ 60Hz

AC100V ~ 240V,

50/60Hz

7

3. INPUT SIGNAL INTERFACE

3.1 DVI Interface

DVI Input Connector

Audio Input Connector

DVI Video Cable Connector Pin out

Sync Signals

DVI Audio Input Level

DDC 1/2B

DVI Female Contacts

RCA (L+R) Jack

Pin 1 TMDS Data 2-

Pin 2 TMDS Data 2+

Pin 3 TMDS Data 2/4 Shield

Pin 4 NC

Pin 5 NC

Pin 6 DDC Clock

Pin 7 DDC Data

Pin 8 NC

Pin 9 TMDS Data 1-

Pin 10 TMDS Data 1+

Pin 11 TMDS Data 1/3 Shield

Pin 12 NC-

Pin 13 NC

Pin 14 +5V Power

Pin 15 Ground (+5V)

Pin 16 Hot Plug Detect

Pin 17 TMDS Data 0-

Pin 18 TMDS Data 0+

Pin 19 TMDS Data 0/5 Shield

Pin 20 NC

Pin 21 NC

Pin 22 TMDS Clock Shield

Pin 23 TMDS Clock -

Pin 24 TMDS Clock +

Digital, Differential type (TMDS)

0.5V[rms] (L+R)

Ver. 1.2

8

3.2 RGB Interface

RGB Input Connector

Audio Input Connector

D-Sub 15-Pin Cable Connector Pin out

D-Sub 15-Pin Jack (Female)

RCA (L+R) Jack

Pin 1 Red analog Signal

Pin 2 Green analog Signal

Pin 3 Blue analog Signal

Pin 4 GND

Pin 5 GND

Pin 6 GND for Red signal

Pin 7 GND for Green signal

Pin 8 GND for Blue signal

Pin 9 NC

Pin 10 GND

Pin 11 GND

Pin 12 SDA (Input only)

Pin 13 H-Sync or composited H/V Sync Signal

Pin 14 V-Sync

Pin 15 SCL (Input only)

RGB Signals

RGB Signal Impedance

RGB Audio Input Level

RGB Sync Signals

DDC 1/2B

700 mV full scale

75 Ohms

0.5V[rms] (L+R)

TTL 2.2k ohm internal pull-up resistors.

Ver 1.1

9

3.3 DVI / RGB Mode Table

VGA 720 x 400

640 x 480

Frequency (kHz)

31.469

Vertical

Frequency (Hz)

70.000

Pixel Clock

Frequency (MHz)

28.320

Remark

Support

SVGA 800 x 600

XGA 1024 x 768

SXGA

WXGA

1280 x 1024

1366 x 768

SDTV 480p 720 x 480

SDTV 575p 720 x 576

HDTV 720p 1280 x 720

64.000

50.000

31.470

31.250

60.000

60.000

59.940

50.000

108.000

84.400

27.000

27.000

Support

Support

Support

Support

HDTV 1080i 1920 x 1080

10

3.4 Component Interface

Component Input Connector

Audio Input Connector

Component Signal

Component Signal Impedance

Audio Input

Audio Input Impedance

Component Signal Type

RCA(YPbPr/YCbCr) Jack

RCA(L+R) Jack

Y : 1V[p-p]

Pb/Cb : 0.7V[p-p]

Pr/Cr : 0.7V[p-p]

75 Ohms

0.5[rms] (L+R)

470K Ohms

EDTV : 525i(480i), 625i(576i)

SDTV : 625p(576p), 525p(480p)

HDTV : 750p(720p), 1125i(1035i, 1080i)

3.5 Component Mode Table

EDTV 480i 720 x 480

EDTV 576i 720 x 576

SDTV 480p 720 x 480

SDTV 576p 720 x 576

HDTV 720p 1280 x 720

HDTV 1080i 1920 x 1080

Vertical

Frequency (Hz)

Pixel Clock

Frequency (MHz)

Remark

Frequency (kHz)

15.730

15.630

31.470

31.250

29.970

25.000

59.940

50.000

13.5000

13.5000

27.000

27.000

Support

Support

Support

Support

45.000 60.000 74.250 Support

44.960 59.940 74.180 Support

37.500 50.000 74.250 Support

33.750 30.000 74.250 Support

33.720 29.970 74.180 Support

31.250 25.000 74.250 Support

28.125 25.000 74.250 Support

11

3.6 S-Video Interface

S-Video Input Connector

S-Video Signal

S-Video Signal Impedance

3.7 Video Interface

Video Video Input

Input Connector

Video 1, 2 Input

Monitor Output Connector

Audio Input Connector

Audio Output Connector

Video Input Signal

Video Output Signal

Audio Input Level

Audio Output Level

Video Input Signal Impedance

Video Output Signal Impedance

Audio Input Impedance

Audio Output Impedance

Mini DIN4-pin

Y : 1V[p-p]

C : 0.286V[p-p] (NTSC)

C : 0.3V[p-p] (PAL/SECAM)

75 Ohms

BNC Jack

RCA(Video) Jack

BNC Jack

RCA(L+R) Jack

RCA(L+R) Jack

V : 1V[p-p]

V : 1V[p-p]

0.5[rms] (L+R)

0.5[rms] (L+R)

75 Ohms

75 Ohms

470K Ohms

220K Ohms

12

4. POWER

4.1 42”HD Power Supply

4.1.1 Power Supply(SMPS)

Model Name

Input Voltage Range

Input Frequency Range

Inrush Current

Efficiency

Power Consumption

PMCP642 (NP-42H4B9)

AC 100 ~ 240V

50/60 Hz(±3Hz)

40A peak Max

83% Minimum ,AC220V ,At Full load

Typical : 350W

Standby : 7 W

4.1.2 DC Output

Vsc Board

(Signal Interface)

PDP Module

4.1.3 Connector

Connector No.

Va

Vs

5V Stand_by

5Vsc

9Vsc

12Vsc

24V(audio-amp)

5Vctrl

Description

Output Voltage

Tolerance (%)

Remark

0.005A 2.0A 60V

±1

Pin No. Description Pin No. Description

(Control Power)

CN804

5 5Vsc

1 30V or 24V 3 GND

2 30V or 24V 4 GND

13

4.2 50” Power Supply

4.2.1 Power Supply(SMPS)

Model Name

Input Voltage Range

Input Frequency Range

Inrush Current

Efficiency

Power Consumption

PMCP650 (NP-50H4D9)

AC 100 ~ 240V

50/60 Hz(±3Hz)

40A peak Max

83% Minimum ,AC220V ,At Full load

Typical : 450W

Standby : 7 W

4.2.2 DC Output

Output Name

Vsc Board

(Signal Interface)

PDP Module

4.2.3 Connector

Description

Vsc Board

(Signal Interface)

5V Stand_by

5Vsc

9Vsc

12Vsc

12Vfan

24V(audio-amp)

5Vctrl

Va

Vs

Connector No.

CN801

Output Current(A) Output

Min. Max.

Typical

Voltage

Tolerance (%)

0.03A 1.0A 5.0V

±5

0.5A 4.5A 5.0V

±5

Remark

2.0A 5.0A 5.0V

±5

±1

0.1A 2.2A 195V

±1

Pin No. Description Pin No. Description

CN804

CN802

5 5Vsc

1 30V or 24V 3 GND

2 30V or 24V 4 GND

14

4.3 60” Power Supply

4.3.1 Power Supply(SMPS)

Model Name

Input Voltage Range

Input Frequency Range

Inrush Current

Efficiency

Power Consumption

PMCP660 (NP-60H4G9)

AC 100 ~ 240V

50/60 Hz(±3Hz)

50A peak Max

85% Minimum ,AC220V ,At max load

Typical : 610W

Standby : 7 W

4.3.2 DC Output

Output Name

Vsc Board

(Signal Interface)

PDP Module

4.3.3 Connctor

Description

VSC Board

(Signal Interface)

5V Stand_by

5Vsc

9Vsc

12Vsc

24V(audio-amp)

5Vctrl

Va

Vs

Connector No. Pin No.

P801

Output Current(A) Output

Min. Max.

Typical

Voltage

Tolerance (%)

0.03A 1.0A 5.0V

±5

Remark

4.5A 8.0A 5.0V

±5

0.05A 2.7A 60V

±1

0.1A 3.0A 190V

±1

Description Pin No. Description

P803

3 VS-ON 7 ACD

4 AUTO-ON(DET)

1 GND 7 5Vsc

2 GND 8 5Vsc

15

Description

VSC Board

(Signal Interface)

Connector No. Pin No.

C806

Description Pin No. Description

4 9Vsc 9 24V

16

5. CONTROLS AND INDICATORS

5.1 Hardware Controls

Main Power Switch

LED

Controls Switch

Infrared Receiver

None

Power / Standby : Red

Operation Lamp : Green

No signal condition : LED is blinking

Input

Menu

VOL-

VOL+

Power

Arrival Distance : Min. 7m

Resonance Frequency : 38 KHz

5.2 Remote Control

Angle 30 degrees angle on each side of the sensor

5.3 Menu Controls

Component/

Video /

S-Video

Input

Image Brightness, Contrast, Phase, Sharpness, Color, Tint, Video Defaults

Screen Size, Freeze, Pixel Shift

Setup Language, Sleep Timer, OSD Setting(Menu Transparency, Menu Timeout) ,

Color Temp.

RGB

Input

Audio Volume, Treble, Bass, Balance, Mute, Audio Defaults

Image Brightness, Contrast, Phase, Frequency, Sharpness, Video Defaults

Screen Size, H Position, V Position, Auto Positioning, Freeze, Pixel Shift

DVI

Input

Image Brightness, Contrast, Sharpness, Video Defaults

Screen Size, Freeze, Pixel Shift

17

6. PLASMA DISPLAY PANEL(PDP) SPECIFICATIONS

6.1 42” HD Specification

Panel Type

Number of Pixels

Pixel Pitch

Cell Pitch

Display Area

Outline Dimension

Pixel Type

42X3

1024(H) × 768(V) (1pixel=3 RGB cells)

0.900 mm (H) × 0.676 mm (V)

0.300 mm (H) × 0.676 mm (V)(Green Cell basis)

921.5mm (H) × 519.0mm (V) ± 0.5mm

1005(H) × 597(V) × 60.7(D) ± 1mm

RGB Closed type

Number of Gradations

Aspect Ratio

Peak Brightness

Contrast Ratio(in Dark Room)

Expected Life-time

6.2 50” HD Specification

Panel Type

Number of Pixels

Pixel Pitch

Cell Pitch

Display Area

Outline Dimension

Pixel Type

Number of Gradations

Aspect Ratio

Peak Brightness

Contrast Ratio(in Dark Room)

Expected Life-time

(R)1024 × (G)1024 × (B)1024

16:9

Typical 1,200cd/㎡

Typical 8,000:1

More than 60,000 Hours of continuous operation

50X3

1366(H) × 768(V) (1pixel=3 RGB cells)

0.810 mm (H) × 0.810 mm (V)

0.270 mm (H) × 0.810 mm (V)(Green Cell basis)

1106.5mm (H) × 622.1mm (V) ± 0.5mm

1190(H) × 700(V) × 58(D) ± 1mm

RGB Closed (Well)type

(R)1024 × (G)1024 × (B)1024

16:9

Typical 1,000cd/㎡

Typical 8,000:1

More than 60,000 Hours of continuous operation

18

6.3 60” HD Specification

Panel Type

Number of Pixels

Pixel Pitch

Cell Pitch

Display Area

Outline Dimension

Pixel Type

Number of Gradations

Aspect Ratio

Peak Brightness

Contrast Ratio(in Dark Room)

Expected Life-time

60X6

1366(H) × 768(V) (1pixel=3 RGB cells)

0.966 mm (H) × 0.966 mm (V)

0.322 mm (H) × 0.966 mm (V)(Green Cell basis)

1319.6mm (H) × 741.9mm (V) ± 0.5mm

1408(H) × 828(V) × 60(D) ± 1mm

RGB Closed (Well)type

(R)256 × (G)256 × (B)256

16:9

Typical 1,000cd/㎡

Typical 6,000:1

More than 45,000 Hours of continuous operation

19

7. Display Cell Defect Specifications

7.1 42” HD Cell Defect Specification

1) Non-Ignition Dot(Dark Defect) is defined as “A cell of which more than 50% area is not ignited”

2) Unstable Dot (Flickering) is defined as “A cell which repeats On and Off”

3) Uncontrollable Dot is defined as “A cell which is distinctly brighter or darker than other cells around it” and/or

“A cell of which color is distinctly different from that of other cells around it”

4) Non-Extinguishing Dot (brightness defect) is defined as “A cell of which more than 50% area is always ON”

* The decision distance is 3H away from the panel, intensity of illumination is between 100 Lux and 200 Lux.

20

7.2 50” HD Cell Defect Specification

1) Non-Ignition Dot(Dark Defect) is defined as “A cell of which more than 50% area is not ignited”

2) Unstable Dot (Flickering) is defined as “A cell which repeats On and Off”

3) Uncontrollable Dot is defined as “A cell which is distinctly brighter or darker than other cells around it” and/or

“A cell of which color is distinctly different from that of other cells around it”

4) Non-Extinguishing Dot (brightness defect) is defined as “A cell of which more than 50% area is always ON”

5) Stain is defined as “A blob due to local color contamination in white or simple color pattern”

21

7.3 60” HD Cell Defect Specification

22

8. MECHANICAL

8.1 Fan

Model Name

PMCP642

(NP-42H4B9)

PMCP650

(NP-50H4D9),

Fans N/A (No Fans are used in the unit)

8.2 Dimensions(without stand)

Model Name

PMCP642

(NP-42H4B9)

PMCP650

(NP-50H4D9),

PMCP660

(NP-60H4G9)

3EA(2400RPM)

PMCP660

(NP-60H4G9)

8.3 Weight(without stand)

Model Name

Net Weight

PMCP642

(NP-42H4B9)

30Kg

23

PMCP650

(NP-50H4D9),

42Kg

PMCP660

(NP-60H4G9)

67.3Kg

9. ENVIRONMENTAL

9.1 42”HD Environmental Condition

Operating Temperature Range

Storage Temperature

Operating Relative Humidity

Storage Relative Humidity

Operating Atmospheric Pressure

Storage Atmospheric Pressure

9.2 50”HD Environmental Condition

0°C to +40°C

-20°C to 60°C (Packing condition)

20% to 80% (Non-Condensing)

10% to 90% (Non-Condensing)

800~1100hpa (Altitude : 0 ~ 2,000 m)

700~1100hpa (Altitude : 0 ~ 3,000 m)

Operating Temperature Range

Storage Temperature

Operating Relative Humidity

Storage Relative Humidity

Operating Atmospheric Pressure

Storage Atmospheric Pressure

0°C to +40°C

-20°C to 60°C (Packing condition)

20% to 80% (Non-Condensing)

10% to 90% (Non-Condensing)

800~1100hpa (Altitude : 0 ~ 2,000 m)

700~1100hpa (Altitude : 0 ~ 3,000 m)

9.3 60”HD Environmental Condition

Operating Temperature Range 0°C to +40°C

Storage Temperature

Operating Relative Humidity

Storage Relative Humidity

Operating Atmospheric Pressure

Storage Atmospheric Pressure

-20°C to 60°C (Packing condition)

20% to 80% (Non-Condensing)

10% to 90% (Non-Condensing)

800~1100hpa (Altitude : 0 ~ 2,000 m)

700~1100hpa (Altitude : 0 ~ 3,000 m)

24

10. PACKAGING

10.1 Package Specifications

Model Name

Ink

Shipping Carton Type

Carton Material

Handle

PMCP642

(NP-42H4B9)

PMCP650

(NP-50H4D9),

PMCP660

(NP-60H4G9)

The ink shall not rub off after a suitable drying time.

One Piece Construction

Double Wall

Vertical Flute

16kg/cm2 burst strength.

Cartons shall incorporate four holes on sides sides for handling.

Gross Weight

10.2 Vibration

36Kg 49Kg 78.3Kg

Vibration Frequency 5 ~ 100Hz

Acceleration 2.0G

Test Time

Test Condition

30minutes 30minutes

1.Frquence : 5Hz~100Hz

2.Axis of the Test : X, Y, Z

3.Check time : After the test

4.Product Condition : Package

60minutes

-Interior Check : Breakaway or break in wire. Damage in parts. Crack in PCB pattern or cold solder, unscrew, movement of power related components

- No operation error in RGB mode, DVI mode, audio out after test.

10.3 Drop

Model Name PMCP642

(NP-42H4B9)

PMCP650

(NP-50H4D9),

PMCP660

(NP-60H4G9)

1 angle 3 edge 6 surface—total 10time Drop test

※ With packing and Non-Operation

25

11. AUDIO SYSTEM

11.1 Internal Speaker

Type

Maximum Input

2Way 2Speaker System

10W(RMS)

Impedance 8ohm

Output Sound Pressure

Frequency Response

88dB/W/M

170Hz ~ 20KHz

26

12. WARRANTY

12.1 Parts and Labor

Parts

Labor

One year after the date of shipment

One year after the date of shipment

27

DVI-D Input

Audio DVI_ L

Audio DVI_R

RGB Input

Audio RGB_ L

AudioRGB_ R

Y

Pb/Cb

Pr/Cr

Audio C_ L

Audio C_ R

RS-232C

BLOCK DIAGRAM

Model : NP-42H4B9, NP-50H4D9, NP-60H4G9

Revision 0.1

2006.09.18

RS-232C

RXD

TXD

DVI Input

EEPROM

1K Byte

Audio_DVI

TMDS_DVI

RGB Input

EEPROM

1K Byte

HV

RGB

Audio_RGB

Componet

Input

YPbPr1

Audio_C1

74ACT08A

MAX232

Transmitter

/Receiver

RXD_u

TXD_u

Audio_C1

V1

L1,R1

SV1

SC1[V,L,R]

SC2[V,L,R]

YC_out2

ADC

Output

Formatting

Pixelworks

Video Signal

Processor

PW2250-10L

IN0R[2:9]

IN0G[0:9]

IN0R[0:9]

Flash ROM

A29L800ATV-70F

8M Bit

A[01:20],

D[00:15]

ROM

Interface

Input Port0

Sync

Decoder

Auto

Image

Optimizer

DDR SDRAM

HY50U573222-FP33

256Mbit

MA(12:0),

MD(31:0),

MDQS(3:0)

Frame Buffer Memory

Controller DDR

SDRAM

Display

Timing

Generator

&

Display

Port

Main Board

LVDS Channel1

PDP Module

LVDS

Channel1

Address Driver

Scan Driver

CTRL Board

TMDS_DVI

HV

RGB

YPbPr1

Toshiba

A/V Switch IC

TA8851

110Msps

TMDS&HDCP1.0

Sync

Processing

Output

Formatting

Pixelworks

Video Signal

Processor

PW3300-10L

IN1R[2:9]

IN1G[0:9]

IN1R[0:9]

ADC

Video

Decoder(2D,3D)

MBD[00:15],

MBA[00:10]

SDRAM

HY57V161610ETP-6

16Mbit

LR_out1

LR_out2

Audio_DVI

Audio_RGB

Micronas

Sound

Processor

MSP4450K

Input Port1

Sync

Decoder

Auto

Image

Optimizer

Pixelworks

Scaler

PW218-10

GPIO

UART

KPD[0:6],LED

RXD_u

TXD_u

EEPROM

32K Byte

IR

Decoders

Vs ON

RLY ON

A9V

ADD12V

V18S

V25S

V33S

V33PW23

V33PW33

V1.8PW23

V1.8PW33

A5V

5VS

Power

Regulator

5Vst_by

9Vsc

5Vsc

24V

Tripath

Audio AMP

TA2024B

Rmain

Lmain

Phone JACK

Rext

Lext

Rint

Lint

Vs ON

RLY ON

Rint

5Vst_by

9Vsc

5Vsc

24V

Color Plasma

Display Panel

Internal

Speaker

Output

R

L

SMPS

FAN(60" Only)

Rext

External

Speaker

Output

(Option)

R

L

Lint Lext

Control Board

LED

IR

Monitor BNC_ Out

Audio Out L

Audio Out R

S-Video_In

Video BNC_ In

Audio L

Audio R

Video2_ In

Audio 2_ L

Audio 2_ R

Video1_ In

Audio 1_ L

Audio 1_ R

Monitor

Output

V_out1

L1,R1

S-Video Input

Video Input

V1

SV1

L1,R1

MM1031XM

V_out1

Video 2

SC2[V,L,R]

Video 1

SC1[V,L,R]

Sub Board

Input Menu

- VOL +

NP-60H4-Control_Key-01.sch-2 - Wed Oct 18 16:56:14 2006

NP-60H4-Control_Key-01.sch-1 - Wed Oct 18 16:56:13 2006

NP-60H4-Control_IR-01.sch-2 - Wed Oct 18 16:52:43 2006

NP-60H4-Control_IR-01.sch-1 - Wed Oct 18 16:52:42 2006

Image Board Inspection Methods

Revision 1.0

1. Application Limits

This instruction is applied to the inspection of PDP Products.

2. Application Model: PMCP642(NP-42H4), PMCP650(NP-50H4), PMCP660(NP-60H4)

3. The General

3.1 This test of Inspection is applied to set which is adjusted accurately according to the

Inspection of PMCP642(NP-42H4), PMCP650(NP-50H4), PMCP660(NP-60H4)

3.2 This test of Inspection can be modified according to transition of production Team and R&D department.

4. The Conditional :

This inspection is tested in 20℃ standard temperature, 65% standard humidity.

5. The additional :

This inspection can be tested in normal temperature and normal humidity.(15~35℃, 45~85%)

The Registered date

Distributor

• No distributing

Whole words

• Cover distributor

( )team Opinion

WoosungNextier Corp.

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WoosungNextier Corp.

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WoosungNextier Corp.

TABLE OF CONTENTS

1. General Specification

1) In/Out Terminals Spec.

2) Speaker Output Spec.

2) Speaker Output

3) Input/Output

2. Inspection of Standardization

1) Pattern

3. Inspection of the function of electric circuit

1) LED On/Off Test

2) KEY PAD / REMOTE CONTROLER Test

3) VIDEO 1,2 Input

4) VIDEO Input

5) Monitor Output

6) S-VIDEO Input

7) COMPONENT Input

8) RGB Input

9) DVI Input

10) RS232C Control TEST

11) Image Menu

12) Screen Menu

13) Setup Menu

14) Sound Menu

15) Remote controller

Function

Key Test :

Mute, Locate, SIZE, SWAP(Swap), A.SWAP(Audio Swap),

Split Screen, S.SELECT, Input (Input choice),

Auto(Auto default), I.SIZE(choice of screen size),

FREEZE(Screen), Recall(Input),Sleep(Reservation of Sleep)

4. Out Going Specification

1) Menu Mode Selection.

1. General Specification

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WoosungNextier Corp.

1) In/Out Terminals Spec.

NO. ITEM

1

2

3

4

5

6

7

8

RS-232C

DVI

Input

RGB

Input

D-Sub 9-pin x 1

DVI Jack x 1

(24 Pin)

RCA Jack(L+R) x 1

D-Sub Jack x 1

(15 Pin)

RCA Jack(L+R) x 1

Component

Input

RCA Jack x 1

RCA Jack(L+R) x 1

Monitor Output

BNC Jack x 1

RCA Jack(L+R) x 1

S-Video Input

Mini DIN Jack x 1

(4 pin)

Video Input

BNC Jack x 1

RCA Jack(L+R) x 1

VIDEO 1 Input

RCA Jack x 1

9 VIDEO 2 Input

RCA Jack x 1

2) Speaker Output Spec.

TXD/RXD(1:1)

Digital RGB : TMDS

SPECIFICATION

MAX : 720p, 1080i, 1280 x 1024 / 60 Hz (SXGA)

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

Analog RGB : 0.7V[p-p](75Ω), H/CS/V:TTL(2.2 kΩ),

SOG:1V[p-p](75Ω)

MAX : 720p, 1080i, 1280 x 1024 / 60 Hz (SXGA)

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

Y:1V[p-p](75Ω)

Pb/Cb:0.7V[p-p](75Ω),

Pr/Cr:0.7V[p-p](75Ω)

Video : 1V[p-p] (75 Ω)

EDTV : 480i, 576i, 576p, 480p, 720p, 1080i

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

Y: 1V[p-p] (75 Ω), C: 0.286V[p-p] (75 Ω)[NTSC]

Y: 1V[p-p] (75 Ω), C: 0.300V[p-p] (75 Ω)[PAL/SECAM]

Video : 1V[p-p] (75 Ω)[NTSC/PAL/SECAM]

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

Video : 1V[p-p] (75 Ω)[NTSC/PAL/SECAM]

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

Video : 1V[p-p] (75 Ω)[NTSC/PAL/SECAM]

Audio : 0.5V[rms](Normal)/2 Channel (L+R)

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WoosungNextier Corp.

(1)Internal speaker

NO.

1

ITEM

Freq. Response

2

3

4

5

T.H.D

Output

Impedance

Output sound pressure

2. Inspection of Standardization

1) TEST PATTERN

(1) MONO SCOPE

Item Condition

SPECIFICATION

0.17 ~ 20

Max. : 5

10 + 10

8 + 8

88

Resolution

OVER SHOOT

PRE SHOOT

MONOSCOPE

Standard Mode

Same as above

Frequency Sync. Range MONOSCOPE

Horizontal

Vertical

Horizontal

OVER SCAN

MONOSCOPE

The half of

Bright.

Contrast Max.

Vertical

ON SCREEN Remarking

Position

MONOSCOPE

%

W

UNIT

KHz

Ω dB/W/M

Standard Value

More than 400 (H)

Can be recognized

REMARK

Speaker Output

400Hz 10W

RMS

±120lines ~ ±480lines

- 15lines - 9lines

Less than +10%

Less than +10%

Should not be cut in a picture

Vertical CENTER

Adjustment

RETMA PATTERN

(Clear Screen)

Same as above

The central cross line of RETMA PATTERN PDP

Should match the Panel of mechanical CENTER

Vertical CENTER ±5mm

The Central vertical line of RETMA PATTER

Should balance in left/right. CENTER ±10mm

Horizontal CENTER

Adjustment

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WoosungNextier Corp.

<MONO SCOPE>

(2) Stair 10-Steps

- Checking the extent of saturation of left & right black & white pattern

- It Should be saturated less than black 2 step, white 2 step in left & right

- Checking unnecessary chrominance signal came up except black & white sync.

- Checking distortion and noise in a screen

< Stair 10-Steps>

(3) Color Bar

- Checking the reiterations of contacting side in each color bar

- Checking the difference of color in each color bar

- Checking the distortion and noise in screen

<PAL, PAL-M, PAL-N> <NTSC,NTSC-4.43MHz>

<Full Color Bar>

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WoosungNextier Corp.

(4) Multi Burst

- Checking the range of Frequency Response

- Checking the distortion and noise in screen

Color System

Multi-Burst

Frequency

Frequency characteristic

Setup

White REF Signal

Multi-Burst pedestal

Black level

< Multi burst>

NTSC, NTSC-4.43MHz PAL, PAL-M, PAL-N, SECAM

0.5-1.0-2.0-3.0-3.58-4.2MHz 0.5-1.0-2.0-3.0-4.0-4.8MHz

0%

Within 1.0dB

714.3mV

357.2mV

0mV

7.5%NTSC only

714.3mV

384.0mV

53.6mV

Within 1.0dB

0%

700.0mV

385.0mV

0mV

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WoosungNextier Corp.

(5) Cross Pattern

- Checking something dropped out of horizontal, vertical line

- Checking the same interval between Crosshatch

- Checking the distortion and Noise

Line system

< Cross Pattern 16:9>

Aspect ratio

White Level 0%setup

White Level 0%setup

NTSC only

525

4:3

625 525

16:9

625

714.3mV

700.0mV 714.3mV 700.0mV

714.3mV 714.3mV

Black Level 0%setup 0 mV 0 mV 0 mV 0 mV

Black Level 0%setup NTSC only 53.6 mV 53.6mV

NO. of horizontal crosshatch

No. of vertical crosshatch

Pulse width

Horizontal

Vertical

Crosshatch width

Horizontal

Vertical 525system

625system

17

13

296ns±100ns

2 lines

2.96us±0.3us

36 lines

44 lines

23

13

296ns±100ns

2 lines

2.22us±0.3us

36 lines

44 lines

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(6) 64-gradation block gray

- Checking the saturation of between splinter

- Seeing the difference of Brightness/Contrast

- Checking the distortion and noise in screen

<64-Gradation Block Gray>

(7) Crosshatch & circle & gray

<Crosshatch & Circle & Gray>

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WoosungNextier Corp.

- Checking that it is something dropped out of in horizontal, vertical line of crosshatch

- Checking that the interval between crosshatch line is equal

- Checking that printing-out of exact circle shape is right

- Checking brightness, contrast through gray pattern

- Checking that the distortion and noise is in screen

(8) Crosstalk

- Checking that Burst line is clear

- Checking that there is no distortion and noise

< Crosstalk>

(9) 8-black Crosshatch

- Checking that it is something dropped out of in horizontal, vertical line of crosshatch

- Checking that the interval between line is equal

- Checking that there is no distortion and noise

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WoosungNextier Corp.

<8-black Crosshatch>

(10) Display Position

- Checking the balance of left & right & top & bottom in a base of vertical line of center.

- Checking that the horizontal line of center should match the mechanical center of PDP

Panel.

- Checking that there is no distortion and noise

< Display position>

(11) SMPTE RP-133

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WoosungNextier Corp.

- Checking that it is something dropped out of in horizontal, vertical line of crosshatch

- Checking that there is no problem of handling high frequency Sync.

- Checking Multi-bust Signal Frequency

- Checking that there is no distortion and noise

]

< SMPTE RP-133>

(12) 256Gray+RGBW Color Bar

- Checking the reiterations of contacting side In each color bar

- Checking that the printing-out of color is right

- Checking the range if Saturation

- Checking that there is no distortion and noise

<256gray+RGBW color bar>

※(1)~(5) Pattern is the standard of ShibaSoku (TG-19CC) Signal and (1) ~(5) Pattern is applied to VIDEO, S-VIDEO and VIDEO1,2 Input.

※(6)~(12) Pattern is the standard of ASTRODESIGN(VG-848) Signal and (6) ~ (12) Pattern is applied to RGB, DVI, Component Input.

2) Speaker Output

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WoosungNextier Corp.

Item

Signal/Noise

Ratio

Signal/Buzz

Ratio

Max. Audio output

3) Input/Output

Input

Condition of Inspection

Sound : 1KHz, more than 30% MODULATION

Picture : Black

50mW

Sound : 1KHz, more than 30% MODULATION

Picture : COLOR BAR

50mW

Sound : 1KHz, 100% MODULATION

Volume : Max.

VIDEO 1,2 Input

Video Input

S-Video Input

Monitor Output

Component Input

Condition

Video

Audio

Video

Audio

Y,C

Audio

Video

Audio

(L + R)

Y, Pb(Cb), Pr(Cr)

Audio

Standard

More than 37dB

More than 35dB

More than 9 W

8Ω Resistance standard

No any distortion & noise in Screen

No any distortion & noise in Audio

No any distortion & noise in Screen

No any distortion & noise in Audio

No any distortion & noise in Screen

No any distortion & noise in Audio

No any distortion & noise in Screen

No any distortion & noise in Audio

No any distortion & noise in Screen

No any distortion & noise in Audio

Analog RGB No any distortion & noise in Screen

R,G,B Input

Audio

Digital RGB

DVI Input

Audio

※ Video Signal Cross-Talk Level

No any distortion & noise in Audio

No any distortion & noise in Screen

No any distortion & noise in Audio

- Should not be hindered by other signal input when signal inputs all inputs of signal

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WoosungNextier Corp.

3. Test of function of electric circuit

1) LED 0n/Off Test

(1) Checking that the stand-by signal –red- is lighting on

(2) Checking that working condition(power on) –green- is lighting on

(3) Checking that no signal condition LED is blinking

2) KEY PAD / REMOTE CONTROLER Test

(1) Push MENU key of front or remote control and check adjustment like below Box.

MENU

Move[-VOL+] Select[▼ ▲] EXIT[Menu]

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WoosungNextier Corp.

3) VIDEO 1,2 Input

(1) Please connect the signal of VIDEO Input to VIDEO Input as RCA Cable

(2) Please power on by pushing [POWER]key of front or remote controller

(3) Please select VEDEO Input by using [-VOL+] and [▼ ▲]key after pushing [INPUT]key

INPUT

VIDEO1

VIDEO2

.

(4) Press the TEXT button

(The Closed Caption Menu is displayed)

(5) Press the TEXT button to select option

(OFF,CC1,CC2,CC3,CC4,TEXT1,TEXT2,TEXT3,TEXT4)

(6) Please check CC1 is working well, connecting Closed Caption signal of ShibaSoku(TG-

19CC) or VCR(SV-7000W) : This function works only in ‘Normal split mode’

(7) Please check that the video signal in each mode is working well

(8) Please check that Sound is working well by pushing [-VOL+]key of front or remote controller

4) VIDEO Input

(1) Please connect the signal of VIDEO Input to VIDEO Input as BNC Cable

(2) Please power on by pushing [POWER]key of front or remote controller

(3) Please select VEDEO Input by using [-VOL+] and [▼ ▲]key after pushing [INPUT]key

INPUT

VIDEO1

VIDEO2

VIDEO

.

(4) Press the TEXT button

(The Closed Caption Menu is displayed)

(5) Press the TEXT button to select option

(OFF,CC1,CC2,CC3,CC4,TEXT1,TEXT2,TEXT3,TEXT4)

(6) Please check CC1 is working well, connecting Closed Caption signal of ShibaSoku(TG-

19CC)or VCR(SV-7000W) : This function works only in ‘Normal split mode’

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WoosungNextier Corp.

(7) Please check that the video signal in each mode is working well

(8) Please check that Sound is working well by pushing [-VOL+]key of front or remote controller

5) Monitor Output

(1) Please connect VIDEO Input signal to VIDEO Input as BNC Cable

(2) Please connect the output of test installation to Monitor output as BNC Cable

(3) After connecting 8 Ω dummy resistance to speaker output in left, right please connect

Multi-Meter to in each edge of dummy resistance

(4) Please power on by pushing [POWER]key of front or remote controller

(5) Please select VIDEO through [-VOL+] and [▼ ▲]key after pushing [INPUT]key

INPUT

VIDEO1

VIDEO2

VIDEO

.

(6) Please check that All in-coming video signal is working well

(7) Please check that Video signal is appearing in Monitor Output

(8) Please adjust Audio sound with max through [–VOL+]key of owner’s remote controller

(9) Please check that the maximum of incoming Audio signal is more than 8.8V[rms]

(10) Please check 8 Ω in left & right of speaker output and Multi-Meter

(11) Please check that audio sound is good by pushing [-VOL+]key

(12) Please check that Video signal(V) and Audio signal(R+L) is having right output

(13) Please power OFF by pushing [POWER]key of front or remote controller

(14) Please check that Video signal(V) and Audio signal(R+L) is having right output

6) S-VIDEO Input

(1) Please connect S-VIDEO terminal as S-Video Cable to S-VIDEO output

(2) Please connect Audio input terminal as RCA Audio Cable to Audio output

(3) Please power on by pushing [POWER]key of front or remote controller

(4) Please select S-VIDEO by pushing [-VOL+] and [▼ ▲]key after [INPUT]key

INPUT

.

S-VIDEO

.

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WoosungNextier Corp.

(5) Press the TEXT button

(The Closed Caption Menu is displayed)

(6) Press the TEXT button to select option

(OFF, CC1,CC2,CC3,CC4,TEXT1,TEXT2,TEXT3,TEXT4)

(7) Please check CC1 is working well, connecting Closed Caption signal of ShibaSoku(TG-

19CC)

or VCR(SV-7000W) : This function works only in ‘Normal split mode’

(8) Please check all video signal in each mode is having good input in screen

(9) Please check the sound is voiced well by pushing [-VOL+]key

7) COMPONENT Input

(1) Please connect Video & Audio signal to COMPONENT terminal as COMPONENT Cable

(2) Please power on by pushing [POWER]key of front or remote controller

(3) Please select COMPONENT by using [-VOL+] and [▼ ▲]key after [INPUT]key

INPUT

.

COMPONENT

.

(4) Please check video signal is appearing in screen well

(5) Please check that Audio sound is coming out well by pushing [-VOL+]key

(Please check signal of Component Mode Table)

Mode Resolution

EDTV 480i 720 x 480

EDTV 576i 720 x 576

SDTV 480p 720 x 480

SDTV 576p 720 x 576

HDTV 720p

HDTV 1080i

1280 x 720

1920 x 1080

Horizontal Vertical

Frequency (kHz)

15.730

15.630

31.470

31.250

Frequency (Hz)

29.970

25.000

59.940

50.000

45.000

44.960

37.500

33.750

60.000

59.940

50.000

30.000

33.720

31.250

29.970

25.000

28.125 25.000

<Component Mode Table >

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WoosungNextier Corp.

Pixel Clock

Frequency (MHz)

13.5000

13.5000

27.000

27.000

74.250

74.180

74.250

74.250

74.180

74.250

74.250

Remark

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

8) RGB Input(DDC DATA WRITE is optional per Buyer)

(1) Please connect the Parallel Port of DDC WRITER and the Parallel Port of PC to Cable.

(2) Please connect the ANALOG Port of DDC WRITER and the RGB Port of MAIN BOARD to RGB Cable.

(3) Please send for RGB DDC FILE by pushing LOAD FILE after excelling the

DDC WRITE PROGRAM of PC.

DDC DATA File Load

(4) Write Please choose Write Port(DSUB 15(Analog))

(5) Please change DDC DATA to Write format by pushing "Write" button.

WRITE PORT

White Button

(6) Please check DDC DATA by reading.

(7) Connect the out-coming of RGB Video signal to RGB input as 15 Pin D-Sub

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(8) Connect the out-coming of RGB Audio signal to RGB Audio input as RCA Audio Cable

(9) Please power on by pushing front KEY or “POWER” of REMOCON

(10) Please select “RGB”terminal by using [-VOL+],[▼ ▲]key after Input key of REMOCON

INPUT

VIDEO 1

.

RGB

(11) Please check that RGB Video signal is appearing in screen well after switching to

RGB Mode (Check the signal of DVI/RGB Mode Table)

(12) Please connect the RGB PORT of PC and the RGB PORT of MAIN BOARD to

15Pin D-SUB CABLE.

(13) Please check that the function of frame lock is normal by using the SCROLL KEY in KEY

BOARD and by controlling moving speed after excelling BLIT program of PC.

(The range of Frequency o Frame lock is 57Hz < Vsync < 61Hz)

* Frame lock working condition : Screen should not disappear when the screen be movable.

(14) Please check the Sound is good by pushing CONTROL KEY or “-VOL+”KEY of REMOCON

Mode Resolution

Horizontal Vertical Pixel Clock

Remark

VGA

Frequency (kHz)

31.460

Frequency (Hz)

70.000

Frequency (MHz)

25.170

Support

640 x 350

640 x 400

720 x 400

640 x 480

Support

Support

Support

SVGA 800 x 600

832 x 624

37.861

31.469

31.460

31.500

37.700

37.500

43.300

35.100

85.000

70.000

50.000

60.000

72.000

75.000

85.000

56.000

37.900

48.100

46.900

53.700

60.000

72.000

75.000

85.000

49.720 75.000

< DVI/RGB Mode Table(1/2) >

31.500

28.320

25.170

25.175

31.500

31.500

36.000

36.000

40.000

50.000

49.500

56.250

57.280

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

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Mode

XGA

SXGA

WXGA

SDTV 480p

SDTV 575p

HDTV 720p

HDTV 1080i

Resolution

Horizontal

Frequency (kHz)

Vertical

Frequency (Hz)

1024 x 768

1152 x 870

1280 x 1024

68.680

64.000

1366 x 768 50.000

720 x 480 31.470

720 x 576

1280 x 720

31.250

45.000

44.960

37.500

1920 x 1080

48.400

56.500

60.000

64.000

68.300

60.000

70.000

75.000

80.000

85.000

75.000

60.000

60.000

59.940

50.000

60.000

59.940

50.000

33.750

33.720

31.250

28.125

30.000

29.970

25.000

25.000

< DVI/RGB Mode Table(2/2) >

Pixel Clock

Frequency (MHz)

65.000

75.000

78.750

85.500

94.500

100.000

108.000

84.400

27.000

27.000

74.250

74.180

74.250

74.250

74.180

74.250

74.250

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Remark

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

Support

9) DVI Input

(1) Please connect the Parallel Port of DDC WRITER and the Parallel Port of PC to Cable.

(2) Please connect the DVI Port1 of DDC WRITER and the DVI Port of MAIN BOARD to DVI

Cable.

(3) Please send for DVI DDC FILE by pushing LOAD FILE after excelling the DDC WRITE PROGRAM of PC.

DDC DATA File Load

(4) Please choose Write Port(DVI(Digital)) or DVI2(Digital))

(5) Please change DDC DATA to Write format by pushing "Write" button.

WRITE PORT

White Button

(6) Please check DDC DATA by reading.

(7) Connect ASTRO VG-848H of DVI output to DVI Video input

(8) Connect Audio out- coming of ASTRO VG-848H of DVI to DVI audio input

(9) Please power on PDP TV by pushing front key or “POWER” KEY of REMOCON

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(10)Please select DVI Input by using [-VOL+], [▼ ▲ ]key after pushing front KEY or

INPUT of REMOCON

INPUT

.

RGB

DVI

(11) Check DVI video signal is appearing well in screen after moving to DVI Input

(Check the signal of DVI/RGB Mode Table)

(12) Please connect the DVI PORT of PC and the DVI PORT of MAIN BOARD to DVI CABLE.

(13) Please check that the function of frame lock is normal by using the SCROLL KEY in KEY

BOARD and by controlling moving speed after excelling BLIT program of PC.

(The range of Frequency o Frame lock is 57Hz < Vsync < 61Hz)

* Frame lock working condition : Screen should not disappear when the screen be movable.

(14) Check the sound is good after pushing the front key or “-VOL+”KEY of REMOCON

(15) Please connect the Serial Port of PC and the RS232C Port of Main Board to 9 Pin D-SUB

Cable

(16) Please execute the PWKeyLoader program

(17) Please click Setup tap and check the configuration of PWKeyLoader

(18) Please click Load. Then the HDCP key would be written

(19) Please connect the DVI output(with HDCP) of DVD Player and DVI input of Main Board

to DVI Cable

(20) Please check that video signal of HDCP is appearing rightly in screen

(21) Please check that Sound is good by pushing [-VOL+]key of front or remote control

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10)RS232C Control TEST

(1) Please connect the Serial Port of PC and the RS232C Port of Main Board to 9 Pin D-SUB Cable

(2) Please execute the Docklight.exe

(3) Please choose Hardware Protocol as below.

- Baud rate : 19,200 bps

- Data bits : 8 bit

- Parity bits : NONE

- Stop bits : 1 bit

- Parity Error Character : Don’t care

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(4) Please check that RS232C CONTROL works well by putting the HEX MODE in program of

Serial Test through referring to Serial Control Protocols Manual. ex) MUTE ON/OFF TEST (PDP ID : 01)

Mute : m (0x6d)

▶ To Control Mute On/Off

(1) Transmission

[0x57][m][ ][Display ID][ ][Data][CR][LF]

Data = 0(00h) : Off -----

Æ

57 6D 20 01 20 00 0D 0A

Data = 1(01h) : On -----

Æ

57 6D 20 01 20 01 0D 0A

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Mute Status

(1) Transmission

[0x57][m][ ][PDP ID][ ][0xFF][CR] -----

Æ

57 6D 20 01 20 FF 0D 0A

(2) OK Ack

[Data]

Data = 0(00h) : Off Status

Data = 1(01h) : On Status

(3) Error Ack

[0x15]

(5) Please check Command for [Operation Time] and [Reversal Image]

(Working at only RS232C CONTROL mode)

- [Operation Time] : Check operation time of PDP

- [Reversal Image] – ON : Check image is reversed

- OFF : Check image is defaulted

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11) Image Menu

(1) Please enter into Image MENU by pushing front key or MENU of REMOCON

Image

Brightness

Contrast

Sharpness

Color

Tint

Video Defaults

(2) Checking that adjustment can be possible for whatever user want to adjust by pushing front key or [▼ ▲],[-VOL+]KEY of REMOCON

- Brightness : Resolution

- Contrast : Contrast

- Sharpness : Clearance

- Color : the tone of color

- Tint : the depth of color

- Video Defaults: Image Mode first default

12) Screen

(1) enter into Screen MENU by pushing front key or MENU of REMOCON

Screen

Size

Freeze

Pixel Shift

(2) Please check following function can be working after selecting what function you want by

Pushing front KEY or [- VOL +],[▼ ▲]key of REMOCON

- Size : AUTO,FILL ALL, FILL ASPECT, ZOOM, ANAMORPHIC, WIDE,

- Freeze: Screen still

- Pixel Shift : Panel Burn-in Protection

(When it is on the working Sticking Minimum function prevents Panel Burn-in by moving screen as the left, the right or Up and down in a interval.)

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13) Setup Menu

(1) Please enter into Image MENU by pushing front key or MENU of REMOCON

Setup

Language

Sleep Timer

OSD Setting

Menu Transparency

Menu Timeout

Color Temp.

(2) Check that adjustment can be possible for whatever user want to adjust by pushing

[▼ ▲] and [-VOL+]key

- Language : Each country language (This is optional by buyer)

- Sleep Timer : Reservation of sleep time

- OSD Setting

* Menu Transparency : OSD the degree of clearness adjustment

* Menu Timeout : OSD Time adjustment

- Color Temp. : Choice color temperature(WARM/NORMAL/COOL)

14) Sound Menu

(1) Please check the volume of sound is adjustable by pushing front key or “-VOL+”KEY

of REMOCON

(2) Please enter into Sound MENU by pushing front KEY or MENU KEY of REMOCON

Sound

Volume

Treble

Bass

Balance

Mute

Audio Defaults

(3) Checking that adjustment can be possible for whatever user want to adjust by pushing front key or [▼ ▲],[-VOL+]KEY of REMOCON

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- Treble : High sound of Volume

- Bass : Low sound of Volume

- Balance : Sound balance

- Mute : Quiet

- Audio Defaults: returning to Audio first Mode

15) Remote controller

Function

Key Test

(1) Checking following details by pushing function key of REMOCON

- Mute(Quietly) : Once pushed at one time sound is dead. Once pushed again return to

the originated mode.

- Input : It help you see the input mode

- Auto(Auto setting) : It can help H.V position/Phase/Frequency searching automatically in RGB Input

- I.SIZE(Screen size) : It can help screen size change like AUTO,FILL ALL, FILL

ASPECT, ZOOM, ANAMORPHIC, WIDE

- FREEZE(Screen freeze) : Once a time screen is freezed and Once pushed again it return to default

- Recall(Input expression) : It help viewing in present input signal

- Sleep(sleep timer) : It can reserve the sleeper time whenever you push button

( OFF -> 30Minute -> 60Minute -> 90 Minute -> 120 Minute -> 150 Minute -> 180 Minute)

-

Split Screen : Picture is changed like below when user push Split key of Remocon

Main

PIP

PBP

-

< Normal -> PIP -> PBP >

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■ PIP Settings

Sub Input

Main Input

VIDEO 1

VIDEO 2

VIDEO

S-VIDEO

VIDEO 1

X

O

O

O

VIDEO 1

COMPONENT ◆

RGB ◆

O

O

O

O

DVI ◆ O

“◆”Max : 480p, 576p,1366 X 768/60Hz

O

O

X

O

O

VIDEO

O

O

X

O

O

O

O

S-VIDEO

O

O

O

O

O

O

X

In the PIP mode, the sub input source is differently defined for the default value(video1 or video2) depending on your PDP model

- Locate(Screen Position) : Please move PIP Position from PIP Mode

- SIZE : PIP SCREEN Size is changing in PIP Mode

- SWAP(Swap) : This function has main screen switch off sub screen

- A.SWAP(Audio Swap) : This function has sound of main screen switch off sub screen

- S.SELECT : This function help selecting the each screen from Split Screen

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4. Out Going Specification

1) Menu Mode설정.

(1) Video1/2, Video, S-Video and Component Input

NO. Menu Function

1

2

Image Brightness

Contrast

Sharpness

Color

Tint

Video Defaults

Screen Size

Freeze

Pixel Shift

3

4

Setup Language

Sleep Timer

OSD Setting

Menu Transparency

Menu Timeout

Color Temp.

Audio Volume

Treble

Bass

Balance

Mute

Audio Defaults

Default

050

050

002

050

050

[-VOL+] TO Restore Defaults

AUTO

OFF

OFF

English

000

000

020

NORMAL

30

050

050

050

OFF

[-VOL+] TO Restore Defaults

< Table 1 >

※ Image, Screen, Setup, Audio Menu is the same as < Table 1>

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REMARK

(2) RGB Input

NO. Menu Function

1 Image Brightness

Contrast

Phase

Frequency

Sharpness

Video Defaults

2

3

4

Default

050

050

002

[-VOL+] TO Restore Defaults

Screen Size

H Position

V Position

Auto Positioning

Freeze

Pixel Shift

Setup Language

Sleep Timer

OSD Setting

Menu Transparency

Menu Timeout

Color Temp.

Audio Volume

Treble

Bass

Balance

Mute

Audio Defaults

AUTO

OFF

OFF

English

000

000

020

NORMAL

30

050

050

050

OFF

[-VOL+] TO Restore Defaults

< Table 2 >

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REMARK

(3) DVI Input

NO. Menu Function

1 Image Brightness

Contrast

Sharpness

Video Defaults

2

3

4

Screen Size

Freeze

Pixel Shift

Setup Language

Sleep Timer

OSD Setting

Menu Transparency

Menu Timeout

Color Temp.

Audio Volume

Treble

Bass

Balance

Mute

Audio Defaults

< Table 3 >

Default

050

050

002

[-VOL+] TO Restore Defaults

AUTO

OFF

OFF

English

000

000

020

NORMAL

30

050

050

050

OFF

[-VOL+] TO Restore Defaults

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REMARK

9-BNC Firmware Upgrade Manual

(1) Connect PC and PDP with RS-232C Cable (1:1 Serial cable).

Revision 0.1

(2) Remove AC Power Cord from PDP for Power off.

(2) Run "C:\......\FlashUpgrader.exe".

(3) Click "Flash" button.

(4) Connect AC Power Cord of PDP.

(5) Right after connecting AC Power Cord, automatically up-grading.

(6) After finishing Up-grade, click " Close " button to end program.

(7) Remove RS-232C Cable ( 1:1 Serial Cable).

(8) Remove and reconnect AC Power Cord of PDP.

(9) Turn on PDP and Check the Panel Selection.(Default : 42” SD)

(10) If Panel Selection not corrected, Change the Panel selection.

(11) Value of Panel Selection can be changed as like below through.

Pushing [VOL+], [▼] and [▲] then [Panel Select] OSD is shown.

(12) Push [VOL-] or [VOL+] button to select panel.

000 : 42”SD

(Default) panel is selected.

001 : 42”HD

panel is selected.

002 : 50”HD or 60”HD panel is selected.

003 : LCD

panel is selected.

(13) Pease push power button off and power button on after OSD menu is placed

In the middle of screen by pushing [MENU] button – That means panel choice

Is selected in right

(14) If OSD Menu is not placed in the middle of screen return to No.(11) as

Pushing [VOL+], [] and [] button at the same time.

(15) Please check the correct panel by viewing OSD Menu after Power On.

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Woosung Nextier Corp.

● Purpose

This document describes how to operate the 9-Model Series, using the RS-232 Serial Communication

Interface. This document defines all the command and messages exchanged between the Master (a

PC or the other controller) and the Slave (the displays). It also describes the ways to send or read the commands or the messages.

● Protocol definition

SICP stands for “Serial Interface Communication Protocol”.

The protocol is specifically designed to allow data communication in half duplex multi-point environments, but it can also be used for half duplex point-to-point RS-232 communication.

● Communication characteristics

A half duplex communication is implemented starting from the concept of a master-slave structure, where the display is supposed to be the slave.

The first action is always taken by the master, which can be either a PC or any controlling device (acting as server) interfaced to the monitor. After sending a command or a request in the appropriate format the master receives from the slave an acknowledgement, which tells the transmitter whether the command is not valid (or not executable, anyway) or it is accepted.

In case of a request, the requested information is sent back and it becomes the acknowledgement by itself.

● How to connect a external equipment

Connect COM Port (9Pin D-Sub Port) of PC and RS-232C of Display with

RS-232C Cable(1:1 Serial cable)

● Hardware Protocol

Baud rate : 19,200 bps

Data bits : 8 bit

Parity bits : NONE

Stop bits : 1 bit

Handshake : NONE

● Transmission Formats

This is the format that the computer will send to the display to execute commands (such as Mute on,

Mute off, etc.). The format for this command transmission is as follows:

[Manufacturer ID ][Command][ ][Display ID][ ][Data][CR][LF]

Name Description

Manufacturer ID

Command

[ ]

Display ID

[ ]

Data

The ID of the Manufacturer

The command to control the Display

Space

The ID of the Display, from [001~254]

Space

The data to be transmitted with the command

0x57

0x20

0x01~ 0xFE

0x20

0x0D

0x0A

● OK Acknowledgement

The acknowledgement will be sent by the display to the computer to verify that the command has been successfully received and executed. This format for this acknowledgement is as follows:

[0x06]

● Error Acknowledgement

The Error Values will be sent by the display to the computer to verify that the command has been successfully received and executed. This format for this Error Values is as follows:

[0x15]

● ASCII code

(American Standard Code for Information Interchange)

* 0 1 2 3 4 5 6 7 8 9 A B C D E F

0 NUL SOH STX ETX EOT ENQ ACK BEL BS TAB LF VT FF CR SO SI

1 DLE DC1 DC2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US

2 ! "

3 0 1 2 3 4 5 6 7 8 9 : ; <

4 @ A B C D E F G H I J K L

5 P Q R S T U V W X Y Z [ \ _

6 ` a b c d e f g h i j k l

7 p q r s t u v w x y z { | ~

Example 1: ‘A’ character = 4th row, 1st column => Hex : 0x41 , Decimal : 65

● HOW to Choose Display ID number.

The adjustment range of Set ID is 001 ~ 254.

▶ To Choose Display ID number

(1) Transmission

[0x57][?][ ][0x00][ ][Data][CR][LF]

Data = 001(01h)

.

.

Data = 128(80h)

.

.

Data = 254(FEh)

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Display ID number

(1) Transmission

[0x57][?][ ][0x00][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 001(01h)

.

.

Data = 128(80h)

.

.

Data = 254(FEh)

(3) Error Ack

[0x15]

● Command List

Name

1. Mute

3. Remote Control

Lock

5. Keypad Lock

7. Reversal Image

Command Data(HEX) Name

m (0x6d) r (0x72) k (0x6b) b (0x62)

9. Split (PIP/PBP)

1. Mute : m (0x6d)

s (0x73)

▶ To Control Mute On/Off

00h ~ 02h

(1) Transmission

[0x57][m][ ][Display ID][ ][Data][CR][LF]

Data = 0(00h) : Off

Data = 1(01h) : On

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Mute Status

(1) Transmission

[0x57][m][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 0(00h) : Off Status

Data = 1(01h) : On Status

(3) Error Ack

[0x15]

3. Remote Control Lock : r (0x72)

▶ To Control Remote Control Lock On/Off

(1) Transmission

[0x57][r][ ][ Display ID][ ][Data][CR][LF]

Data = 0(00h) : Off

Data = 1(01h) : On

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Remote Control Lock Status

(1) Transmission

[0x57][r][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 0(00h) : Off Status

Data = 1(01h) : On Status

(3) Error Ack

[0x15]

00h ~ 01h

00h ~ 01h

00h ~ 01h

00h ~ 01h

2. Power

4. Input (Main)

6. Operation Time

8. Volume

Command Data(HEX)

p (0x70) i (0x69)

O (0x6f) v (0x76)

00h ~ 01h

01h ~ 0Eh

01h

28h ~ 64h

10. Input (Sub)

2. Power : p (0x70)

I (0x49) 01h ~ 0Ch

▶ To Control Power On/Off of the Display

(1) Transmission

[0x57][p][ ][ Display ID][ ][Data][CR][LF]

Data = 0(00h) : Off

Data = 1(01h) : On (Display ID=[0x00] Fix)

(2) OK Ack

[0x06]:Off , [0xBE..,0xBF..,0xEF..]:On

(3) Error Ack

[0x15]:Off , [X]:On

▶ Read Power Status

(1) Transmission

[0x57][p][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = X(Don’t care) : Off Status

Data = 1(01h) : On Status

(3) Error Ack

[0x15]

4. Input(Main) : i (0x69)

▶ To Select Input(Main) of the Display

(1) Transmission

[0x57][i][ ][ Display ID][ ][Data][CR][LF]

Data = 08(08h) : TV (Option)

Data = 11(0Bh) : SCART 1 or VIDEO 1

Data = 12(0Ch) : SCART 2 or VIDEO 2

Data = 01(01h) : VIDEO

Data = 02(02h) : S-VIDEO

Data = 07(07h) : COMPONENT

Data = 14(0Eh) : RGB

Data = 05(05h) : DVI

Data = 03(03h) : HDMI 1 (Option)

Data = 04(04h) : HDMI 2 (Option)

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Input(Main) Status

(1) Transmission

[0x57][i][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 08(08h) : TV (Option) Status

Data = 11(0Bh) : SCART 1 or VIDEO 1 Status

Data = 12(0Ch) : SCART 2 or VIDEO 2 Status

Data = 01(01h) : VIDEO Status

Data = 02(02h) : S-VIDEO Status

Data = 07(07h) : COMPONENT Status

Data = 14(0Eh) : RGB Status

Data = 05(05h) : DVI Status

Data = 03(03h) : HDMI 1 (Option) Status

Data = 04(04h) : HDMI 2 (Option) Status

(3) Error Ack

[0x15]

5. Keypad Lock : k (0x6b)

▶ To Control Keypad Lock On/Off

(1) Transmission

[0x57][k][ ][ Display ID][ ][Data][CR][LF]

Data = 0(00h) : Off

Data = 1(01h) : On

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Keypad Lock Status

(1) Transmission

[0x57][k][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 0(00h) : Off Status

Data = 1(01h) : On Status

(3) Error Ack

[0x15]

7. Reversal Image : b (0x62) **Only PDP

▶ To Control Reversal Image On/Off

(1) Transmission

[0x57][b][ ][Display ID][ ][Data][CR][LF]

Data = 0(00h) : Off

Data = 1(01h) : On

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Reversal Image Status

(1) Transmission

[0x57][b][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 0(00h) : Off Status

Data = 1(01h) : On Status

(3) Error Ack

[0x15]

6. Operation Time : o (0x6f)

▶ To Read Operation Time of the Display

(1) Transmission

[0x57][o][ ][ Display ID][ ][Data][CR][LF]

Data = 1(01h) : On (OSD Menu)

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

8. Volume : v (0x76)

▶ To Control Volume

(1) Transmission

[0x57][v][ ][ Display ID][ ][Data][CR][LF]

Data = 040(28h) : Volume 00

Data = 041(29h) : Volume 01

.

Data = 055(37h) : Volume 15

Data = 056(38h) : Volume 16

.

Data = 070(46h) : Volume 30

Data = 071(47h) : Volume 31

.

Data = 085(55h) : Volume 45

Data = 086(56h) : Volume 46

.

Data = 100(64h) : Volume 60

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Volume Status

(1) Transmission

[0x57][v][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 040(28h) : Volume 00 Status

Data = 041(29h) : Volume 01 Status

.

Data = 055(37h) : Volume 15 Status

Data = 056(38h) : Volume 16 Status

.

Data = 070(46h) : Volume 30 Status

Data = 071(47h) : Volume 31 Status

.

Data = 085(55h) : Volume 45 Status

Data = 086(56h) : Volume 46 Status

.

Data = 100(64h) : Volume 60 Status

(3) Error Ack

[0x15]

9. Split(PIP/PBP) : s (0x73) **Option

▶ To Select Split(PIP/PBP)

(1) Transmission

[0x57][s][ ][ Display ID][ ][Data][CR][LF]

Data = 00(00h) : NORMAL

Data = 01(01h) : PIP (Option)

Data = 02(02h) : PBP (Option)

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Split(PIP/PBP) Status

(1) Transmission

[0x57][s][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 00(00h) : NORMAL Status

Data = 01(01h) : PIP (Option) Status

Data = 02(02h) : PBP (Option) Status

(3) Error Ack

[0x15]

10. Input(Sub) : I (0x49) **Option

▶ To Select Input(Sub) of the Display

(1) Transmission

[0x57][I][ ][ Display ID][ ][Data][CR][LF]

Data = 08(08h) : TV (Option)

Data = 11(0Bh) : SCART 1 or VIDEO 1

Data = 12(0Ch) : SCART 2 or VIDEO 2

Data = 01(01h) : VIDEO

Data = 02(02h) : S-VIDEO

(2) OK Ack

[0x06]

(3) Error Ack

[0x15]

▶ Read Input(Sub) Status

(1) Transmission

[0x57][I][ ][ Display ID][ ][0xFF][CR][LF]

(2) OK Ack

[Data]

Data = 08(08h) : TV (Option) Status

Data = 11(0Bh) : SCART 1 or VIDEO 1 Status

Data = 12(0Ch) : SCART 2 or VIDEO 2 Status

Data = 01(01h) : VIDEO Status

Data = 02(02h) : S-VIDEO Status

(3) Error Ack

[0x15]

● Few examples of the commands:

Choose PDP ID on 001 ->

Choose PDP ID on 002 ->

Read PDP ID ->

57 3F 20 00 20 01 0D 0A

57 3F 20 00 20 02 0D 0A

57 3F 20 00 20 FF 0D 0A

Power On (ID: 000) ->

Power Off (ID: 001) ->

Power Read (ID: 001) ->

57 70 20 00 20 01 0D 0A

57 70 20 01 20 00 0D 0A

57 70 20 01 20 FF 0D 0A

Remote Control unlock (ID: 001) -> 57 72 20 01 20 00 0D 0A

Remote Control lock (ID: 001) -> 57 72 20 01 20 01 0D 0A

Remote Control Read (ID: 001) -> 57 72 20 01 20 FF 0D 0A

Input Scart 1 (ID: 001) ->

Input DVI (ID: 001) ->

Input Read (ID: 001) ->

57 69 20 01 20 0B 0D 0A

57 69 20 01 20 05 0D 0A

57 69 20 01 20 FF 0D 0A

Trouble Shooting

- 1 -

Woosung Nextier Corp.

< Abnormal VIDEO / S-VIDEO Signal>

Abnormal VIDEO / S-VIDEO Signal

Replace External Device or Signal Cable

/ Check

NO

YES

Replace External Device or Signal Cable

Replace Sub Board

/ Check

YES

NO

Replace Sub Board

Replace Main Board

/ Check

YES

Replace Main Board

NO

Check Y-SUS / Z-SUS

of PDP Module

- 2 -

Woosung Nextier Corp.

< Abnormal COMPONENT / RGB / DVI Signal >

Abnormal COMPONENT / RGB / DVI Signal

Replace External Device or Signal Cable

/ Check

NO

YES

Replace External Device or Signal Cable

Replace Main Board

/ Check

YES

Replace Main Board

NO

Replace Sub Board

/ Check

NO

Check Y-SUS / Z-SUS

of PDP Module

YES

Replace Sub Board

- 3 -

Woosung Nextier Corp.

< Power On Failure

Power On Failure

>(Continued)

Replace DC Power

Connector Ass’y

/ Check

NO

YES

Replace Control Board or Control Conn Ass’y

/ Check

NO

Replace Main Board

/ Check

YES

YES

NO

YES

Replace Sub Board

/ Check

NO

Replace DC Power Connector Ass’y

Replace Control Board or Control Conn Ass’y

Replace Main Board

Replace Sub Board

- 4 -

Woosung Nextier Corp.

NO

Replace PSU of

PDP Module

/ Check

NO

Check

Y-SUS / Z-SUS

of

PDP Module

< Power On Failure >

YES

Replace PSU of PDP Module

- 5 -

Woosung Nextier Corp.

< Non Display of OSD or Abnormal Starting Display >

Non Display of OSD or Abnormal Start Display

Replace LVDS

Connector Ass’y

/ Check

NO

Replace Main

Board/Check

NO

Replace Sub

Board/Check

YES

YES

YES

NO

Replace

Control

Board / Check

YES

NO

Check Y-SUS / Z-SUS of PDP Module

Replace LVDS Connector Ass’y

Replace Main Board

Replace Sub Board

Replace Control Board

- 6 -

Woosung Nextier Corp.

<Non Working of Control Key or LED Light>

Non Working of Control Key or LED Light

Replace

Control Board

/ Check

NO

Replace

Control Conn

Ass’y / Check

NO

Replace Main

Board/ Check

YES

YES

Replace Control Board

YES

Replace Control Conn Ass’y

Replace Main Board

NO

Check PSU of PDP

Module

- 7 -

Woosung Nextier Corp.

<Non Working of RS-232 Control or Firmware Up-Grade>

Non Working of RS-232 Control or Firmware Up-Grade

Replace PC or RS-232 Cable

/ Check

NO

Replace Main

Board / Check

YES

YES

Replace PC or RS-232 Cable

Replace Main Board

NO

Replace Sub

Board / Check

NO

Check PSU of PDP

Module

YES

Replace Sub Board

- 8 -

Woosung Nextier Corp.

PDP MODULE SERVICE MANUAL

1. PDP42X3####

2. PDP50X3####

3. PDP60X6####

CAUTION

1. BEFORE SERVICING THE PDP MODULE,

READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

2. WHEN REPLACEMENT PARTS ARE REQUIRED, BE SURE TO USE

REPLACEMENT PARTS SPECIFIED BY THE MANUFACTURER.

1. PDP42X3#### Module

CONTENTS

Safety Precautions

Technical Feature

Formation and Specification of Module

1. Formation of Module

2. Information of Boards

3. Label information of Module

Adjustment

Trouble Shooting

1. Checking for No Picture

2. Hitch Diagnosis Following Display Condition

2-1. 1/2 of the screen doesn’t be shown

2-2. 1/4 of the screen doesn’t be shown

2-3. Screen doesn’t be shown as Data TCP

2-4. It is generated unusual pattern of Data TCP IC unit

2-5. Screen doesn’t be shown at all as Scan FPC

2-6. Regular stripe is generated at regular internal on the whole screen

2-7. Data copy is generated to stripe direction

2-8. The screen has one several vertical line

2-9. The screen has one or several horizontal line

2-10. Lightness of screen is wholly darken though there is input-signal-pattern

2-11. The screen displays other color partially on full white screen or happens Mis-discharge partially on full black screen.

2-12. It doesn’t display a specified brightness at specified color

3. Checking for component damage

3-1. Y IPM(IC18) or Z IPM(IC2) damage

3-2. FET Ass’y(Y B/D : HS2) damage

3-3. SCAN IC(Y DRV B/D : IC1~10) damage

3-4. TCP damage

3-5. Crystal(CTRL B/D : X1) damage

Critical Components List

Records of Revision for Boards, Components and ROM DATA

* Annexing : Schematic Diagram

. Safety Precautions

When servicing of PDP Module, it should be not enforced into another way aside next rule, or a unaccustomed person should not repairing.

When using/handling this PDP Module, pay attention to the below warning and cautions.

Warning

Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly.

Caution

Indicates a hazard that can lead to injury or damage to property if the caution is ignored and the product is handled incorrectly.

1. WARNING

(1) Do not touch Signal and Power Connector while this product operates.

Do not touch EMI ground part and Heat Sink of Film Filter.

(2) Do not supply a voltage higher than that specified to this product. This may damage the product and may cause a fire.

(3) Do not use this product in locations where the humidity is extremely high, where it may be splashed with water, or where flammable materials surround it.

Do not install or use the product in a location that does no satisfy the specified environmental conditions. This may damage the product and may cause a fire.

(4) If a foreign substance (such as water, metal, or liquid) gets inside the product, immediately turn off the power.

Continuing to use the product, it is may cause fire or electric shock.

(5) If the product emits smoke, and abnormal smell, or makes an abnormal sound, immediately turn off the power.

Continuing to use the product, it may cause fire or electric shock.

(6) Do not disconnect or connect the connector while power to the product is on. It takes some time for the voltage to drop to a sufficiently low level after the power has been turned off.

Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector.

(7) Do not pull out or insert the power cable from/to an outlet with wet hands. It may cause electric shock.

(8) Do not damage or modify the power cable. It may cause fire or electric shock.

(9) If the power cable is damaged, or if the connector is loose, do not use the product : otherwise, this can lead to fire or electric shock.

(10) If the power connector or the connector of the power cable becomes dirty or dusty, wipe it with a dry cloth.

Otherwise, this can lead to fire.

(11) PDP Module uses a high voltage (Max.450V dc). Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit. And because the capacitor of the Device circuitry may remain charged at the moment of Power OFF, standing by for

1 minute is required in order to touch the Device circuitry.

2. CAUTIONS

(1) Do not place this product in a location that is subject to heavy vibration, or on an unstable surface such as an inclined surface. The product may fall off or fall over, causing injuries.

(2) Before disconnecting cable from the product, be sure to turn off the power. Be sure to hold the connector when disconnecting cables. Pulling a cable with excessive force may cause the core of the cable to be exposed or break the cable, and this can lead to fire or electric shock.

(3) This product should be moved by two or more persons. If one person attempts to carry this product alone, he/she may be injured.

(4) This product contains glass. The glass may break, causing injuries, if shock, vibration, heat, or distortion is applied to the product.

(5) The temperature of the glass of the display may rise to

80°C or more depending on the conditions of use.

If you touch the glass inadvertently, you may be burned.

(6) If glass surface of the display breaks or is scratched, do not touch the broken pieces or the scratches with bare hands. You may be injured.

(7) PDP Module requires to be handled with care not to be touched with metal or hard materials, and must not be stressed by heat or mechanical impact.

(8) There are some exposed components on the rear panel of this product. Touching these components may cause an electric shock.

(9) When moving the product, be sure to turn off the power and disconnect all the cables. While moving the product, watch your step. The product may be dropped or all, leading to injuries of electric shock.

(10) In order to protect static electricity due to C-MOS circuitry of the Drive part, wear a wrist band to protect static electricity when handling.

(11) If cleaning the Panel, wipe it with a soft cloth moistened with water or a neutral detergent and squeezed, being careful not to touch the connector part of the Panel. And don’t use chemical materials like thinner or benzene.

(21) This product has a glass display surface. Design your system so that excessive shock and load are not applied to the glass. Exercise care that the vent at the corner of the glass panel is not damaged.

If the glass panel or vent is damaged, the product is inoperable.

(22) Do not cover or wrap the product with a cloth or other covering while power is supplied to the product.

(12) If this product is used as a display board to display a static image, “image sticking” occurs. This means that the luminance of areas of the display that remain lit for a long time drops compared with luminance of areas that are lit for a shorter time, causing uneven luminance across the display.

The degree to which this occurs is in proportion to the luminance at which the display is used. To prevent this phenomenon, therefore, avoid static images as much as possible and design your system so that it is used at a low luminance, by reducing signal level difference between bright area and less bright area through signal processing.

(23) Before turning on power to the product, check the wiring of the product and confirm that the supply voltage is within the rated voltage range. If the wiring is wrong or if a voltage outside the rated range is applied, the product may malfunction or be damaged.

(24) Do not store this product in a location where temperature and humidity are high. This may cause the product to malfunction. Because this product uses a discharge phenomenon, it may take time to light (operation may be delayed) when the product is used after it has been stored for a long time. In this case, it is recommended to light all cells for about 2 hours (aging). (13) Because PDP Module emits heat from the Glass Panel part and the Drive circuitry, the environmental temperature must not be over 40°C.

The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry. And because the

PDP Module is driven by high voltage, it must avoid conductive materials.

(25) This product is made from various materials such as glass, metal, and plastic. When discarding it, be sure to contact a professional waste disposal operator.

(14) If inserting components or circuit board in order to repair, be sure to fix a lead line to the connector before soldering.

(15) If inserting high-power resistor(metal-oxide film resistor or metal film resistor) in order to repair, insert it as 10mm away as from a board.

(26) If faults occur due to arbitrary modification or disassembly,

LG Electronics is not responsible for function, quality or other items.

(27) Use of the product with a combination of parameters, conditions, or logic not specified in the specifications of this product is not guaranteed. If intending to use the product in such a way, be sure to consult LGE in advance.

(16) During repairs, high voltage or high temperature components must be put away from a lead line.

(17) This is a Cold Chassis but you had better use a cold transformer for safety during repairs. If repairing electricity source part, you must use the cold transformer.

(18) Do not place an object on the glass surface of the display.

The glass may break or be scratched.

(19) This product may be damaged if it is subject to excessive stresses (such as excessive voltage, current, or temperature). The absolute maximum ratings specify the limits of these stresses.

(20) The recommended operating conditions are conditions in which the normal operation of this product is guaranteed. All the rated values of the electrical specifications are guaranteed within these conditions.

Always use the product within the range of the recommended operating conditions. Otherwise, the reliability of the product may be degraded.

(28) Within the warranty period, general faults that occur due to defects in components such as ICs will be rectified by LGE without charge. However, IMAGE STICKING due to misapplying the above (12) provision is not included in the warranty. Repairs due to the other faults may be charged for depending on responsibility for the faults.

(29) In assembling Module into SET, in case Film Filter and as a protective film is bared, static electricity of exfoliated protective film which is bared from beginning X-Board down ward getting TCP to no getting TCP should not influence on

TCP. Also Filter after protective film is bared or in the storage can be charged with electricity, so the EMI ground part of Film Filter should be used after Grounding.

3. Warning label for PDP Module

1) PCB Warning label

(1)Warning

WARNING

Warning against any dangers under certain circumstance.

(2)Hot surface

Warning against any possibilities of injury or burn due to high temperature under certain circumstance.

(3)Dangerous voltage

Warning against the possibility of electric shock under certain circumstance.

(4)Electrostatic sensitive devices

2) Safety precautions on Module

(1)High Voltage

WARNING

HIGH

HAZARD VOLTAGE.

VOLTAGE

DO NOT TOUCH ELECTRIC POINT.

Warning against the danger of electric shock when touching due to dangerous high voltage.

(2)Hot Surface

WARNING

HOT

HOT PART CAN BURN.

SURFACE

DO NOT TOUCH ELECTRIC POINT.

Warning against the danger of burn when touching due to high temperature parts.

(3)Wound

WOUND

CAUTION

MECHANICAL HAZARD.

DO NOT TOUCH POINTED PART.

Caution against the danger of mechanical injuries.

Warning against any possibilities of electric shock/high temperature by touching under certain circumstance

(5)Caution sentence

High Voltage

Warning against high voltage under certain position.

(6) Fuse Caution sentence

The fuse should be replaced with the same type and rating to prevent fire under certain circumstance

Technical Feature

PDP Module is a display device to be divided into a Panel part and a Drive part. The Panel part consists of Electrodes, Phosphor, various dielectrics and gas, and the Drive part includes electronic circuitry and PCB.

PDP42X3#### model produced in the LG electronics is 42inches color Plasma display module of Wide XGA(1024(H) x 768(V)), and it is a display device giving concrete to bright image by using AC Plasma technology of LG electronics.

1) General Specification

(1) Model Name

(2) Number of Pixel

(3) Pixel Pitch

(4) Cell Pitch

(5) Display area

(6) Outline dimension

(7) Color arrangement

(8) Number of COLRO

(9) Weight

(10) Aspect Ratio

(11) Peak Brightness

(12) Contrast Ratio

(13) POWER CONSUMPTION

(14) Lifetime

: PDP42X3####

: 1024(H) 768(V) (1pixel=3 RGB cells)

: 900 m(H) 676 m(V)

: 300 m(H) 676 m(V) (Base : Green Cell)

: 921.6(H) 519.2(V) 0.5(mm)

: 1005(H) 597(V)x 61.2(D) 1(mm)

: RGB Closed(Well) type

: (R)1024 (G)1024 (B)1024(10,737,400,000)

: 15.3 0.5(Kg) : Net

: 113.5 5(Kg) : 5EA/1BOX

: 16:9

: Typical 1200cd/ (1% White Window)

: Typical 140:1(Light room 100 Lx at center)

: Typical 10,000:1(Dark room 1% White Window)

(White Window Pattern at Center)

: Max 330 W(Full White)

: Over 60,000 Hrs (Initial brightness 1/2)

2) Block Diagram

Formation and Specification of Module

1. Formation of Module

No

(1)

(2)

(3)

(4)

(5)

Connector

P1 [Y SUS B/D]

P152 [Y SUS B/D]

P1 [Z SUS B/D]

P7 [CTRL B/D]

P4 [CTRL B/D]

No

Part No

6871QCH077A

6871QDH117A

6871QYH053A

6871QZH056A

6871QLH059A

6871QRH068A

Input Voltage & Signal

5V, Va, Vs

5V, Va

5V, Va, Vs

5V

Video Signal

PWB(PCB) ASS Y

PWB(PCB) ASS Y

PWB(PCB) ASS Y

PWB(PCB) ASS Y

PWB(PCB) ASS Y

PWB(PCB) ASS Y

Description

CTRL B/D ASS Y

Y DRV B/D ASS Y

Y SUS B/D ASS Y

Z SUS B/D ASS Y

XL B/D ASS Y

XR B/D ASS Y

No

1

2

3

4

Part No.

6850QV0006A

6850QX0014P

6631Q12005N

6631Q15003F

EA

1EA

1EA

1EA

2EA

SPECIPICATION

Y B/D<-->CTRL B/D P=0.5MM 50PIN L180MM AU PLATING

X B/D <-->CTRL B/D P=0.5MM 60PIN L60MM AU

1.25MM PITCH 12PIN L360MM UL1061-28AWG YEON-HO

1.5MM PITCH 7PIN L150MM UL1061-26AWG YEON-HO

Note

2. Information of Boards

1) 42X3 PDP Module

2) CTRL B/D

3) Y SUS B/D

4) Z SUS B/D

5) Y DRV B/D

6) XL, XR B/D

XL

XR

3. Label Information of Module

1) Identification Label

2) Warning & Caution Label (High Voltage, Hot Surface, Mechanical Hazard)

3) Safety Approval Label

4) Serial No. of Frame

5) Voltage Label (Model Name & Operational Voltage)

7 cm

2 . 5 cm

. Adjustment

1. Application Object

This standard is applied to the PDP42X3#### PDP Module which is manufactured of PDP promotion department or elsewhere.

2. Notes

(1) Without any special specification, the Module should be at the condition of preliminaries more than 10minutes before adjusting.

Service signal : 100% Full White signal

Service DC voltage : Vcc : 5V, Va : 60V, Vs : 180V

DC/DC Pack voltage : Vsc : 120V, Vzb : 100V, -Vy : -200V

Preliminaries environment : Temp (25 5°C), Relative humidity (65 10%)

(2) Aging shall be performed of module in order for characteristics stabilization after completion of assembling adjustment. Conditions of aging are as follows.

Service signal : 100% Full White, Red, Green, Blue pattern signal(Service time of each pattern : within 5minutes/cycle)

Service DC voltage : Match the voltage with the set up voltage in the first adjustment.

Aging time : More than 4Hrs

Aging environment : Temp (25 2°C), Relative humidity-

Less than 75%

3. Adjustment after Assembling

3-1. Using Tools

Conditions of aging are as follows.

(1) Digital oscilloscope : More than 200MHz

(2) DVM(Digital Multimeter) : Fluke 187 or similar one

(3) Signal generator : VG-828 or similar one

(4) DC power supply

- DC power supply for Vs (1) : Should be changeable between 0V to 200V/ more than 10A

- DC power supply for Va (1) : Should be changeable between 0V to 100V/ more than 5A

- DC power supply for 5V (1) : Should be changeable between 0V to 10V/ more than 10A

- DC-DC Convertor Jig(1) : Vs, Va, 5V Jig with corresponding output to each voltage Pin arrangement of

PDP42X3#### Module after the input of voltage.

- Voltage stability of power supply : Within 1% for Vs/Va, within 3% for 5V

(3) Module adjustment should be followed by below sequence.

Initial voltage setting.(Vs : 180V, Va : 60V, Vcc : 5V)

Vscan Voltage adjustment (120V)

-Vy Voltage adjustment (200V)

Y set_up Waveform adjustment.

Y set_down Waveform adjustment.

Vzb Voltage adjustment (100V)

But the above item may be altered by consideration of mass productivity.

(There shall be consultation and agreement of Research

Office / Development Office / QA / Production

Department in case when altering sequence order.)

(4) Without any special specification, you should adjust the

Module in the environment of Temp (25 5°C) and

Relative humidity (65 10%)

Caution) If you let the still image more than 10 minutes(especially

The Digital pattern or Cross Hatch Pattern which has clear gradation), after image can be presented in the black level part of screen.

3-2. Connection diagram of measuring instrument and setting up the initial voltage

(1) The Connection diagram

Refer to (Fig.1) Connection diagram of measuring instrument.

(2) Setting up the initial voltage : Refer to Voltage Label

Vcc : 5V, Va : 60V, Vs : 180V

But, Initially setting up voltage can be changed by the set up range according to the Module’s characteristic.

3-3. How to Adjust

1. Connect the measuring instrument to be (Fig.1).

2. How to adjust Y SUS( Adjustment should be done after setting Vs/Va to the set voltage)

(1) -Vy Voltage adjustment

Measure and adjust the voltage between -Vy TP on top of the DD_pack on theY SUS B/D .

Turn the variable resistor of -Vy DD_pack(PS101) on

Y SUS B/D to set to (-200 ±0.5V).

(2) Vscan Voltage adjustment

Measure and adjust the voltage between Vsc TP on right of the P4 on the Y SUS B/D .

Turn the variable resistor of Vscan DD_pack(PS102) on

Y SUS B/D to set to (120 ±0.5V).

(3) Connect the oscilloscope probe Waveform point on Y DRV B/D and the GND.

(4) Y set-up voltage waveform adjustment.

Turn the VR3 on Y SUS B/D so that Vsp voltage A of

(Fig. 2) be 150 1V.

(5) Y set-down voltage waveform adjustment.

Turn the VR2(Set _dn_Vy)on Y SUS B/D so that waveform A of (Fig. 2) be 10 5 .

3. How to adjust Z SUS (Adjustment should be done after setting Vs/Va to the set voltage)

(1) Vzb(Z bias) voltage adjustment.

For the Vzb voltage, measure and adjust the voltage between the frame GND and Vzbias point(Q18 Drain) in left side on Z SUS B/D.

Turn the variable resistor of Vzb DD_Pack(PS101) on

Z SUS B/D to set to 100 ±0.5V.

(Fig. 2) Y set-up Waveform

<Caution>

(1) The power of the signal generator should be turned on before turning on the power of DC power supply.

(2) The voltage of DC power supply, in standard of Module input voltage, should be preset as below.

(Vs dc : 180V, Va dc : 60V, 5V dc :5V)

(3) The power of power supply must turned ON/OFF by this sequence.

* Module on : 5V Va Vs, * Module off : Vs Va 5V

(4) Signal generator should be selected with 1024 x 768 mode.

(Fig. 1) Connection diagram of measuring instrument

. Trouble Shooting

1. Checking for No Picture

A screen doesn’t display at all and condition of black pattern or power off.

(1) Check whether the CTRL B/D LED(D12, D13, D14) is turned on or not.

(2) Check the power and signal cable of CTRL B/D.

(3) X B/D, Y B/D, Z B/D is well plugged in.

(4) Check the connection of X B/D, Y B/D and Z B/D to CTRL B/D.

(5) Measure the output wave of X, Y, Z B/D with oscilloscope(more than 200MHz) and find the trouble of B/D by comparing the output wave with below figure.

- Measure Point fo Y B/D : TP(Waveform on Y DRV B/D)

- Measure Point fo Z B/D : TP(Bead B28)

(6) Check the SCAN(Y side) IC

(7) Check the DATA(X side) TCP IC

(8) Replace the CTRL B/D.

2. Hitch Diagnosis Following Display Condition

2-1. 1/2 of the screen doesn’t be shown

(1) Check the power connector of X B/D, corresponding to the screen failure part.

(2) Check the connector between CTRL B/D and X B/D, corresponding to the screen failure part.

(3) Replace the corresponding X B/D. For X B/D replacement, check the TCP is correctly connected .

Relationship between screen and X B/D

Screen

Left of the Screen 1/2

Right of the Screen 1/2

X B/D

Right X B/D

Left X B/D

Screen Display Form

i) Left of the Screen(1/2) ii) Right of the Screen(1/2)

Display

Not Display

Screen display form

(Anything of the 16 Data TCP can be shown beside below pictures)

All

Partial

Not at all

2-4. It is generated Unusual Pattern of Data

TCP IC unit

(1) If it happens as line shape or dot shape, screw the X B/D again, and if no change, replace the X B/D.

(2) In case of <case 1>

- Check the connection of Data TCP connector

- Replace the corresponding X B/D or CTRL B/D.

(3) In case of <case 2>, <case 3>

- Check connector connecting the CTRL B/D to relevant

X B/D.

- Replace the relevant X B/D or CTRL B/D.

2-2. 1/4 of the screen doesn’t be shown

Identical to 2-1

2-3. Screen doesn’t be shown as Data

TCP

(Include not be shown part of Data TCP quantity or a part)

(1) If there is no change after replacement of cable between

CTRL B/D and X B/D, replace CTRL B/D.

(2) Check Data TCP failures, corresponding part to screen failure, and if no defects, connect the corresponding TCP again.

(3) If the corresponding Data TCP fails, Module should be replaced.

Screen Display Form

case1 case2 case3

After separating TCP HEAT SINK, replace Silicon tape when the TCP IC marks in Silicon tape of H/S feel hard.

(silicon tape, 7250SC0010A, TP-2460 DOW CORNING 8.0MM T0.75 NON GRAY (L 218.4)

THERMAL PAD FOR 42X3 H/S)

2-5. Screen doesn’t be shown at all as

Scan FPC.

(1) It’s may be a problem between Scan FPC and Y DRV B/D.

(2) Check the connection of Y DRV B/D and Scan FPC.

(3) If the Scan IC is failed, replace the Y DRV B/D.

2-6. Regular stripe is generated at regular internal on the whole screen.

(A vertical stripe flash at especial color)

(1) This is a problem about CTRL B/D.

(2) Replace the CTRL B/D.

Screen Display Form

one ten of screen

Screen Display Form

The screen display is very good

The screen display is poor

Check a method of SCAN IC

The screen has a vertical line with regular gap

2-7. Data copy is generated to stripe direction.

(1) In this case, it’s due to incorrect marking of scan wave.

(2) Replace the Y DRV B/D or Y B/D.

Screen Display Form

Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward or reverse direction.

<Display Pattern> <Case 1 : Entire Copy>

<Case 2 : Top Copy> <Case 3 : Bottom Copy> <Case 2 : Entire Copy>

2-8. The screen has one several vertical line.

(1) In this case, It isn’t a problem about CTRL B/D or X B/D.

(2) It may cause followings.

- It’s out of order a panel

- Open or short of DATA TCP attached panel

- It’s out of order a DATA TCP IC attached panel

(3) Replace Module.

Screen Display Form

It may show several vertical lines in a quarter or other division part of screen including left case.

2-11. The screen displays other color partially on full white screen or happens Mis-discharge partially on full black screen.

(1) Check the declination of Y B/D set up, set down wave.

(2) Measure each output wave with oscilloscope(more than

200MHz) and compare the data with below figure data. The slope of set_up in B/D is VR3, The slope of set_down is

VR2, The voltage of -Vy and Vscan is respectively PS101 and PS 102. for these, Vzd of Z B/D adjust as indicated in

Label by making Z B/D of Waveform variable.

- Measuring Point of Y B/D : Waveform on Y DRV B/D

- Measuring Point of Z B/D : B28

2-9. The screen has one or several horizontal line.

(1) In this case, it isn’t a problem about CTRL B/D or Y B/D.

(2) It may cause followings.

- It’s out of order a panel

- Open or short of SCAN FPC attached panel

- It’s out of order a SCAN IC attached panel

(3) Replace Module.

Screen Display Form

It may show several horizontal lines including left case.

The set value of above A and B can be adjusted with in the variable range considering the mass production capability because it is a Typ. Value.

2-10. Lightness of screen is wholly darken though there is input-signal-pattern

(1) In this case, Z B/D operation isn’t complete.

(2) Check the power cord of Z B/D.

(3) Check the connector of Z B/D and CTRL B/D.

(4) Replace the CTRL B/D or Z B/D.

2-12. It doesn’t display a specified brightness at specified color

(1) Check the connector of CTRL B/D input signal.

(2) Replace the CTRL B/D.

3. Checking for Component Damage

3-1. Y IPM(IC18) or Z IPM(IC2) Damage

(1) When the internal Sustain FET or ER FET of Y B/D

IPM(IC18) or Z B/D IPM(IC2) is damaged, screen doesn’t be shown or Mis - discharge of partial screen is generated.

Test Point : Enlarge after measuring

GND ~ Waveform(Y DRV B/D),

GND ~ B28(Z B/D).

Wave format : Y DRV B/D in Waveform or B28(Z B/D) has no output wave.

(2) When Set_Down FET/Pass_Top FET(1st, 3rd, 4th, 5th

FFT of HS2 ) is damaged, Mis - discharge of entire screen is generated.

O

Test Point : Enlarge after measuring

GND ~ Waveform(Y DRV B/D)

O

Wave format : As shown fig. 3

Set up waveform does not come out

<Fig. 3 When the Set_Down FET is damaged>

<Fig. 1 IPM Normal Output Wave>

3-2. FET Ass’y(Y B/D : HS2) Damage

(1) When Set_Up FET(2nd FFT of HS2 ) is damaged, screen doesn’t be shown.

O

Test Point : Enlarge after measuring

GND ~ Waveform(Y DRV B/D)

O

Wave format : As shown fig. 2

Set up waveform does not come out

<Fig. 2 When the Set_Up FET is damaged>

3-3. SCAN IC(Y DRV B/D : IC1~10) Damage

(1) In case of SCAN IC poor, one horizontal line may open at screen.

O

Test Point: Enlarge after measuring

GND ~ Output ICT on Y DRV B/D

O

Wave format : As shown fig. 4

<Fig. 4 When SCAN IC is poor>

<Fig. 6 SCAN IC Normal Output Wave >

(2) Screen may not shown when SCAN IC is damaged by

SCAN IC poor, external electricity or spark.

O

Test Point : Enlarge after measuring

GND ~ Output ICT on Y DRV B/D

O

Wave format : Output wave format isn’t output

(You can see the damage for Y DRV B/D’s

SCAN IC)

(3) In case of shorting the SCAN IC output by a dust, foreign substance, it may overlap two horizontal lines on screen.

O

Test Point : Enlarge after measuring

GND ~ Output ICT on Y DRV B/D

O

Wave format : As shown fig. 5

7 us

3-4. TCP Damage

(1) In case of shorting or opening the IC output of TCP, it may show one or several vertical lines.

O

Test Point : Enlarge after measuring

Output TP of GND ~ TCP

O

Wave format : As shown output fig. 7

In case of normal wave output, when STB signal is generated, maintain High output. And when STB signal is generated again must be fall Low.

But when IC of TCP is poor, STB signal is not generated

Output falls with Low.

6 0V

<Fig. 5 When SCAN IC output is short>

<Fig. 7 When IC output of COF is poor>

Remove SR before measuring because the output TP of TCP is covered with SR. Insulate again with insulating tape after measuring.

(2) In case of IC damage, corresponding IC inside of TCP, pictures by IC unit inside of TCP will not appear or Mis discharge. In most cases, the burnt mark can be seen when IC failure occurs.

O

Test Point : Enlarge after measuring output of GND ~ TCP

O

Wave format : Output wave doesn’t come out

(2) In case of unusual launch of the Crystal, it may blink the screen.

O

Test Point : Enlarge after Measuring

3pin of GND ~ Crystal(CTRL B/D: X1)

O

Wave format : As shown fig. 10

<Fig. 8 TCP Normal Output Wave >

3-5. Crystal(CTRL B/D : X1) Damage

(1) When Crystal is damage, the screen doesn’t be shown.

O

Test Point : Enlarge after Measuring

3pin of GND ~ Crystal(CTRL B/D: X1)

O

Wave format : Output wave doesn’t come out

<Fig. 10 When Crystal is poor>

<Fig. 9 Crystal Normal Output Wave >

Critical Components List

(1) The critical components list of PDP42X3#### Model is as below.

(2) A component of mark is important to keep product’s security. Therefore in exchanging a component, appointed component is necessary used.

(3) is an abbreviated word which is instead of <Safety>mark.

Records of Revision for Boards, components and ROM DATA

1. Boards

5

6

3

4

No.

1

2

Date

2005.09.27

2005.09.27

2005.09.27

2005.09.28

2005.09.28

2005.09.28

Board

CTRL B/D ASSY(LVDS)

Y DRV B/D ASSY

Y SUS B/D ASSY

Z SUS B/D ASSY

X LEFT B/D ASSY

X RIGHT B/D ASSY

Part Number

6871QCH077A

6871QDH117A

6871QYH053A

6871QZH056A

6871QLH059A

6871QRH068A

Note

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

2. COMPONENTS

6

7

8

4

5

9

10

No.

1

2

3

Date

2005.10.01

2005.10.01

2005.10.01

2005.10.01

2005.10.01

2005.10.01

2005.10.01

2005.10.01

2005.10.01

2005.10.01

Board

Y SUS IPM(IC18)

Z SUS IPM(IC2)

Pass TOP/Reset heat-sink Ass y

DDPACK (PS101)

DDPACK (PS102)

MCM LGPCMx05A

CRYSTAL(X1)

TCP

80ch scan IC

98PIN CONNECTORYSUS IPM(IC18)

Part Number

4921QP1041A

4921QP1041A

4921QF5005A

6871QEH029A

6871QEH023G

6001QV0007A

6212AB4610A

0ILNR00150A

0ILMRFE001C

6630X60132A

Note

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

3. ROM DATA

No.

1

Date

2005.05.01

ROM Data Version

50X3ST01B

Contents

External Type LVDS Initial ROM Data

2. PDP50X3#### Module

CONTENTS

Safety Precautions

Technical Feature

Formation and Specification of Module

1. Formation of Module

2. Information of Boards

3. Label information of Module

Adjustment

Trouble Shooting

1. Checking for No Picture

2. Hitch Diagnosis Following Display Condition

2-1. 1/3 of the screen doesn’t be shown

2-2. 1/4 of the screen doesn’t be shown

2-3. Screen doesn’t be shown as Data TCP

2-4. It is generated unusual pattern of Data TCP IC unit

2-5. Screen doesn’t be shown at all as Scan FPC

2-6. Regular stripe is generated at regular internal on the whole screen

2-7. Data copy is generated to stripe direction

2-8. The screen has one several vertical line

2-9. The screen has one or several horizontal line

2-10. Lightness of screen is wholly darken though there is input-signal-pattern

2-11. The screen displays other color partially on full white screen or happens Mis-discharge partially on full black screen.

2-12. It doesn’t display a specified brightness at specified color

3. Checking for component damage

3-1. Y IPM(IC201, IC202) or Z IPM(IC7, IC5) damage

3-2. FET Ass’y(Y B/D : HS1, HS2, HS3) damage

3-3. SCAN IC(Y DRV B/D : IC1~6, IC101~IC106) damage

3-4. TCP damage

3-5. Crystal(CTRL B/D : X2) damage

4. Shift breakdown component compatibility consideration

4-1. Scan IC follows in application, compatibility of Y DRV Top, Bottom B/D

Safety Components List

Records of Revision for Boards, Components and ROM DATA

* Annexing : Schematic Diagram

. Safety Precautions

When servicing of PDP Module, it should be not enforced into another way aside next rule, or a unaccustomed person should not repairing.

When using/handling this PDP Module, pay attention to the below warning and cautions.

Warning

Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly.

(3) Do not use this product in locations where the humidity is extremely high, where it may be splashed with water, or where flammable materials surround it.

Do not install or use the product in a location that does no satisfy the specified environmental conditions. This may damage the product and may cause a fire.

(4) If a foreign substance (such as water, metal, or liquid) gets inside the product, immediately turn off the power.

Continuing to use the product, it is may cause fire or electric shock.

(5) If the product emits smoke, and abnormal smell, or makes an abnormal sound, immediately turn off the power.

Continuing to use the product, it may cause fire or electric shock.

(6) Do not disconnect or connect the connector while power to the product is on. It takes some time for the voltage to drop to a sufficiently low level after the power has been turned off.

Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector.

(7) Do not pull out or insert the power cable from/to an outlet with wet hands. It may cause electric shock.

(8) Do not damage or modify the power cable. It may cause fire or electric shock.

(9) If the power cable is damaged, or if the connector is loose, do not use the product : otherwise, this can lead to fire or electric shock.

(10) If the power connector or the connector of the power cable becomes dirty or dusty, wipe it with a dry cloth.

Otherwise, this can lead to fire.

(11) PDP Module uses a high voltage (Max.450V dc). Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit. And because the capacitor of the Device circuitry may remain charged at the moment of Power OFF, standing by for 1 minute is required in order to touch the Device circuitry.

Caution

Indicates a hazard that can lead to injury or damage to property if the caution is ignored and the product is handled incorrectly.

1) WARNING

(1) Do not touch Signal and Power Connector while this product operates.

(2) Do not supply a voltage higher than that specified to this product. This may damage the product and may cause a fire.

2) CAUTIONS

(1) Do not place this product in a location that is subject to heavy vibration, or on an unstable surface such as an inclined surface. The product may fall off or fall over, causing injuries.

(2) Before disconnecting cable from the product, be sure to turn off the power. Be sure to hold the connector when disconnecting cables. Pulling a cable with excessive force may cause the core of the cable to be exposed or break the cable, and this can lead to fire or electric shock.

(3) This product should be moved by two or more persons. If one person attempts to carry this product alone, he/she may be injured.

(4) This product contains glass. The glass may break, causing injuries, if shock, vibration, heat, or distortion is applied to the product.

(5) The temperature of the glass of the display may rise to

80°C or more depending on the conditions of use.

If you touch the glass inadvertently, you may be burned.

(6) If glass surface of the display breaks or is scratched, do not touch the broken pieces or the scratches with bare hands. You may be injured.

(7) PDP Module requires to be handled with care not to be touched with metal or hard materials, and must not be stressed by heat or mechanical impact.

(8) There are some exposed components on the rear panel of this product. Touching these components may cause an electric shock.

(9) When moving the product, be sure to turn off the power and disconnect all the cables. While moving the product, watch your step. The product may be dropped or all, leading to injuries of electric shock.

(10) In order to protect static electricity due to C-MOS circuitry of the Drive part, wear a wrist band to protect static electricity when handling.

(11) If cleaning the Panel, wipe it with a soft cloth moistened with water or a neutral detergent and squeezed, being careful not to touch the connector part of the Panel. And don’t use chemical materials like thinner or benzene.

(21) This product has a glass display surface. Design your system so that excessive shock and load are not applied to the glass. Exercise care that the vent at the corner of the glass panel is not damaged.

If the glass panel or vent is damaged, the product is inoperable.

(22) Do not cover or wrap the product with a cloth or other covering while power is supplied to the product.

(12) If this product is used as a display board to display a static image, “image sticking” occurs. This means that the luminance of areas of the display that remain lit for a long time drops compared with luminance of areas that are lit for a shorter time, causing uneven luminance across the display.

The degree to which this occurs is in proportion to the luminance at which the display is used. To prevent this phenomenon, therefore, avoid static images as much as possible and design your system so that it is used at a low luminance, by reducing signal level difference between bright area and less bright area through signal processing.

(23) Before turning on power to the product, check the wiring of the product and confirm that the supply voltage is within the rated voltage range. If the wiring is wrong or if a voltage outside the rated range is applied, the product may malfunction or be damaged.

(24) Do not store this product in a location where temperature and humidity are high. This may cause the product to malfunction. Because this product uses a discharge phenomenon, it may take time to light (operation may be delayed) when the product is used after it has been stored for a long time. In this case, it is recommended to light all cells for about 2 hours (aging). (13) Because PDP Module emits heat from the Glass Panel part and the Drive circuitry, the environmental temperature must not be over 40°C.

The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry. And because the

PDP Module is driven by high voltage, it must avoid conductive materials.

(25) This product is made from various materials such as glass, metal, and plastic. When discarding it, be sure to contact a professional waste disposal operator.

(26) If faults occur due to arbitrary modification or disassembly, LG

Electronics is not responsible for function, quality or other items.

(14) If inserting components or circuit board in order to repair, be sure to fix a lead line to the connector before soldering.

(15) If inserting high-power resistor(metal-oxide film resistor or metal film resistor) in order to repair, insert it as 10mm away as from a board.

(27) Use of the product with a combination of parameters, conditions, or logic not specified in the specifications of this product is not guaranteed. If intending to use the product in such a way, be sure to consult LGE in advance.

(16) During repairs, high voltage or high temperature components must be put away from a lead line.

(17) This is a Cold Chassis but you had better use a cold transformer for safety during repairs. If repairing electricity source part, you must use the cold transformer.

(28) Within the warranty period, general faults that occur due to defects in components such as ICs will be rectified by LGE without charge. However, IMAGE STICKING due to misapplying the above (12) provision is not included in the warranty. Repairs due to the other faults may be charged for depending on responsibility for the faults.

(18) Do not place an object on the glass surface of the display.

The glass may break or be scratched.

(19) This product may be damaged if it is subject to excessive stresses (such as excessive voltage, current, or temperature). The absolute maximum ratings specify the limits of these stresses.

(20) The recommended operating conditions are conditions in which the normal operation of this product is guaranteed. All the rated values of the electrical specifications are guaranteed within these conditions.

Always use the product within the range of the recommended operating conditions. Otherwise, the reliability of the product may be degraded.

3. Warning label for PDP Module

1) PCB Warning label

(1)Warning

WARNING

Warning against any dangers under certain circumstance.

(2)Hot surface

Warning against any possibilities of injury or burn due to high temperature under certain circumstance.

(3)Dangerous voltage

2) Safety precautions on Module

(1)High Voltage

WARNING

HIGH

HAZARD VOLTAGE.

VOLTAGE

DO NOT TOUCH ELECTRIC POINT.

Warning against the danger of electric shock when touching due to dangerous high voltage.

(2)Hot Surface

WARNING

HOT

HOT PART CAN BURN.

SURFACE

DO NOT TOUCH ELECTRIC POINT.

Warning against the danger of burn when touching due to high temperature parts.

Warning against the possibility of electric shock under certain circumstance.

(4)Electrostatic sensitive devices

(3)Wound

WOUND

CAUTION

MECHANICAL HAZARD.

DO NOT TOUCH POINTED PART.

Caution against the danger of mechanical injuries.

Warning against any possibilities of electric shock/high temperature by touching under certain circumstance

(5)Caution sentence

Careful touching before inspection.

(6) Fuse Caution sentence

The fuse should be replaced with the same type and rating to prevent fire under certain circumstance

Technical Feature

PDP Module is a display device to be divided into a Panel part and a Drive part. The Panel part consists of Electrodes, Phosphor, various dielectrics and gas, and the Drive part includes electronic circuitry and PCB.

PDP50X3#### model produced in the LG electronics is 50inches color Plasma display module of Wide XGA(1366(H) x 768(V)), and it is a display device giving concrete to bright image by using AC Plasma technology of LG electronics.

1) General Specification

(1) Model Name

(2) Number of Pixel

(3) Pixel Pitch

(4) Cell Pitch

(5) Display area

(6) Outline dimension

(7) Color arrangement

(8) Number of COLRO

(9) Weight

(10) Aspect Ratio

(11) Peak Brightness

(12) Contrast Ratio

(13) POWER CONSUMPTION

(14) Lifetime

: PDP50X3####

: 1366(H) 768(V) (1pixel=3 RGB cells)

: 810 m(H) 810 m(V)

: 270 m(H) 810 m(V) (Base : Green Cell)

: 1106.5(H) 622.1(V) 0.5(mm)

: 1190(H) 700(V)x 58(D) 1(mm)

: RGB Closed(Well) type

: (R)1024 (G)1024 (B)1024(10,737,000,000)

: 22.0 0.5(Kg) : Net

: 127 5(Kg) : 5EA/1BOX

: 16:9

: Typical 1000cd/ (1% White Window)

: Typical 90:1(Light room 100 Lx at center)

: Typical 10,000:1(Dark room 1% White Window)

(White Window Pattern at Center)

: Max 400 W(Full White)

: Over 60,000 Hrs (Initial brightness 1/2)

2) Block Diagram

LVDS

RA1+/RA1-

RB1+/RB1-

RC1+/RC1-

RD1+/RD1-

RCLK1+/RCLK1-

RE1+/RE1-

DIPEN

12C Interface

Ext APL Interface

APL Data

1366 768

Formation and Specification of Module

1. Formation of Module

No

(5)

(6)

(7)

(1)

(2)

(3)

(4)

Connector

P1[Y SUS B/D]

P11[Y SUS B/D]

P5[Y SUS B/D]

P6[Y SUS B/D]

P151[Z SUS B/D]

P300[CTRL B/D]

P2[CTRL B/D]

No

Part No.

6871QCH059A

6871QDH088A

6871QDH089A

6871QYH039A

6871QZH044A

6871QLH049A

6871QXH030A

6871QRH057A

Input Voltage & Signal

Va, Vs

5V, Va, Vs

5V

5V

5V, Va, Vs

5V

Video Signal

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

PWB(PCB) ASS’Y

Description

LVDS CTRL B/D ASS’Y

Y DRV UPPER B/D ASS’Y

Y DRV LOWER B/D ASS’Y

Y SUS B/D ASS’Y

Z SUS B/D ASS’Y

X LEFT B/D ASS’Y

X CENTER B/D ASS’Y

X RIGHT B/D ASS’Y

5

6

3

4

No

1

2

7

8

9

10

11

12

13

14

15

Part No.

6850QV0001D

6850QX0017B

6850QX0020A

6850QX0014D

6630B00024A

6631Q12008A

6631Q12005Q

6631Q15003E

6631Q15003B

6631Q15003C

6631Q12005P

6631Q20002A

6631Q25027B

4930Q00003A

7250QE0001A

1EA

1EA

3EA

0.25M

1EA

1EA

1EA

1EA

1EA

1EA

EA

1EA

1EA

1EA

1EA

3EA

SPECIFICATION

LG CABLE 30PIN 1.0MM PITCH 80MM

0.5PITCH 60PIN 100MM FFC NON GROUND SHIELD TYPE

LG CABLE 60PIN 0.5MM PITCH 100MM

X B/D <--> CTRL B/D P=0.5MM 60PIN 530MM LG CABLE

SUS CONNECTOR FINE ALTEC NON NONE FOR V7,SHORT

1.25MM 12PIN L50MM UL1061-28AWG YEON HO

1.25MM PITCH L40MM UL1061-28AWG, TAPPING

1.5MM PITCH 7PIN L90MM UL1061-26AWG YEON-HO

1.5MM PITCH 7PIN L340MM UL1061-24AWG

1.5MM PITCH 7PIN L130MM UL1061-26AWG YEON-HO

1.25MM L520MM UL1061-28AWG YEON-HO

2.0MM 8PIN L40MM UL1007-24AWG LG CABLE

2.5MM 12PIN L900MM UL1007-24AWG YEON HO

CABLE HOLDER FOR 60X5(DONGABESTECH,DAAQC-02)

SINGLE FIXING COM. 10MMX33M

Note

2. Information of Boards

1) 50X3 PDP Module

2) CTRL B/D

3) YSUS B/D

4) ZSUS B/D

5) YDRV TOP, BTM B/D

6) XL, XC, XR B/D

3. Label Information of Module

1) Identification Label

2) Warning Label (High Voltage)

3) Warning Label (Hot Surface)

4) Caution Label (Mechanical Hazard)

5) Safety Approval Label

6) Serial No. of Frame

7) Voltage Label (Model Name & Operational Voltage)

. Adjustment

1. Application Object

This standard is applied to the PDP50X3#### PDP Module which is manufactured of PDP promotion department or elsewhere.

2. Notes

(1) Without any special specification, the Module should be at the condition of preliminaries more than 10minutes before adjusting.

Service signal : 100% Full White signal

Service DC voltage : Vcc: 5V, Va: 60V, Vs: 195V

DC/DC Pack voltage : Vsc: 115V, Vzb = 100V, -Vy : -200V

Preliminaries environment : Temp (25 5°C), Relative humidity (65 10%)

(2) Aging shall be performed of module in order for characteristics stabilization after completion of assembling

/adjustment. Conditions of aging are as follows.

Service signal : 100% Full White, Red, Green, Blue pattern signal(Service time of each pattern : within 5minutes/cycle)

Service DC voltage : Match the voltage with the set up voltage in the first adjustment.

Aging time : More than 4Hrs

Aging environment : Temp (25 2°C), Relative humidity-

Less than 75%

3. Adjustment after Assembling

3-1. Using Tools

Conditions of aging are as follows.

(1) Digital oscilloscope : More than 200MHz

(2) DVM(Digital Multimeter) : Fluke 187 or similar one

(3) Signal generator : VG-828 or similar one

(4) DC power supply

- DC power supply for Vs (1) : Should be changeable between 0V to 200V/ more than 10A

- DC power supply for Va (1) : Should be changeable between 0V to 100V/ more than 5A

- DC power supply for 5V (1) : Should be changeable between 0V to 10V/ more than 10A

- DC-DC Convertor Jig(1) : Vs, Va, 5V Jig with corresponding output to each voltage Pin arrangement of

PDP50X3#### Module after the input of voltage.

- Voltage stability of power supply : Within 1% for Vs/Va, within 3% for 5V

(3) Module adjustment should be followed by below sequence.

Initial voltage setting.(Vs=195V, Va=60V, Vcc=5V)

-Vy Voltage adjustment (200V)

Vscan Voltage adjustment (115V)

Y ramp Waveform adjustment.

Y set_up Waveform adjustment.

Y set_down Waveform adjustment.

Vzb Voltage adjustment (100V)

But the above item may be altered by consideration of mass productivity.

(There shall be consultation and agreement of Research

Office / Development Office / QA / Production

Department in case when altering sequence order.)

(4) Without any special specification, you should adjust the

Module in the environment of Temp (25 5°C) and

Relative humidity (65 10%)

Caution) If you let the still image more than 10 minutes(especially

The Digital pattern or Cross Hatch Pattern which has clear gradation), after image can be presented in the black level part of screen.

3-2. Connection diagram of measuring instrument and setting up the initial voltage

(1) For connection diagram of measuring instrument, refer to (Fig.1) Connection diagram of measuring instrument

(2) Setting up the initial voltage

Vcc: 5V, Va: 60V, Vs: 195V

But, Initially setting up voltage can be changed by the set up range according to the Module’s characteristic.

3-3. How to Adjust

1. Connect the measuring instrument to be (Fig.1).

2. How to adjust Y SUS( Adjustment should be done after setting Vs/Va to the set voltage)

(1) -Vy Voltage adjustment

Measure the voltage between -Vy TP in the lower part

D7 and in the upper part Q4 of Y SUS B/D, and adjust it.

Turn the variable resistor of -Vy DD_pack(PS101) on Y

SUS B/D to set to (-200 ±0.5V).

(2) Vscan Voltage adjustment

Measure the voltage between the left Vsc TP and the

Drain part of G2 on Y SUS B/D, and adjust.

Turn the variable resistor of V scan DD_pack(PS102) on Y SUS B/D to set to (115 ±0.5V).

(3) Connect oscilloscope probe B1 and GND on Y sus B/D.

(4) Y ramp voltage waveform adjustment.

Turn the VR51 on Y SUS B/D so that waveform A of

(Fig. 2) be 10 5 .

(5) Y set-up voltage waveform adjustment.

Turn VR22 on Y SUS B/D so that waveform B of Figure(2) be

20 5 .

(6) Y set-down voltage waveform adjustment.

Turn the variable resistor VR2(Set _dn_Vy)on Y SUS

B/D so that waveform C of (Fig. 2) be 10 5 .

3. How to adjust ZSUS (Adjustment should be done after setting Vs/Va to the set voltage)

(1) Vzb(Z bias) voltage adjustment.

For Vzb voltage, measure and adjust the voltage by applying each of (-) terminal and (+) terminal in DMM to the both terminals in R111.

Turn the variable resistance of VR3 on Z SUS B/D to set to 100 ±0.5V.

Waveform

Voltage

Vsetup voltage is automatically adjusted when adjusting vsc voltage.

Voltage

Voltage

(Fig. 2) Y set-up Waveform

<Caution>

(1) The power of the signal generator should be turned on before turning on the power of DC power supply.

(2) The voltage of DC power supply, in standard of Module input voltage, should be preset as below.

(Vs: 195V, Va: 60V)

(3) The power of power supply must turned on by this sequence. Reverse direction When turning off.

* Module on : 5V Va Vs, * Module off : Va Vs 5V

(4) Signal generator should be selected with 1366 x 768 mode.

(Fig. 1) Connection diagram of measuring instrument

. Trouble Shooting

1. Checking for No Picture

A screen doesn’t display at all and condition of black pattern or power off.

(1) Check whether the CTRL B/D LED[D1,D15] is turned on or not.

(2) Check the power and signal cable of CTRL B/D.

(3) X B/D, Y B/D, Z B/D is well plugged in.

(4) Check the connection of X B/D, Y B/D and Z B/D to CTRL B/D.

(5) Measure the output wave of X, Y, Z B/D with oscilloscope(more than 200MHz) and find the trouble of B/D by comparing the output wave with below figure.

- Measure Point fo Y B/D : TP(Bead B1)

- Measure Point fo Z B/D : TP(Bead B10)

(6) Check the SCAN(Y side) IC

(7) Check the DATA(X side) TCP IC

(8) Replace the CTRL B/D.

< A: Y B/D Output wave - 1 FRAME >

< B: Y B/D Output wave -1 SF >

< A: Y B/D Output wave - 1 FRAME >

< B: Y B/D Output wave - Last Sustain >

< A: Z B/D Output wave - 1 FRAME >

< B: Z B/D Output wave - 1~2 SF >

< A: Z B/D Output wave - 1 FRAME >

< B: Z B/D Output wave - 3~11SF >

< X B/D Output wave - 1 FRAME >

< X B/D Output wave - 1 SF >

< X B/D Output wave - Extension >

2. Hitch Diagnosis Following Display Condition

2-1. 1/3 of the screen doesn’t be shown

1) Check the power connector of X B/D, corresponding to the screen failure part.

2) Check the connector between CTRL B/D and X B/D, corresponding to the screen failure part.

3) Replace the corresponding X B/D. For X B/D replacement, check the TCP is correctly connected .

Relationship between screen and X B/D

Screen X B/D

Left of the Screen 1/3 Right X B/D

Center of the Screen 1/3 Center X B/D

Right of the Screen 1/3 Left X B/D

Screen Display Form

i) Left of the Screen(1/3) ii) Center of the Screen(1/3) iii) Right of the Screen(1/3)

Display

Not Display

The screen display form

(Anything of the 22 Data TCP can be shown beside below pictures)

All

Partial

Not at all

2-4. It is generated Unusual Pattern of Data

TCP IC unit

1) If it happens as line shape or dot shape, screw the X B/D again, and if no change, replace the X B/D.

2) For <case 1>

- Check the connection of Data TCP connector

- Replace the corresponding X B/D or CTRL B/D.

3) In case of <case 2>, <case 3>

- Check connector connecting the CTRL B/D to relevant

X B/D.

Replace the relevant X B/D or CTRL B/D.

Screen Display Form

2-2. 1/4 of the screen doesn’t be shown

Identical to 2-1

2-3. Screen doesn’t be shown as Data

TCP

(Include not be shown part of Data TCP quantity or a part)

1) If there is no change after replacement of cable between

CTRL B/D and X B/D, replace CTRL B/D.

2) Check Data TCP failures, corresponding part to screen failure, and if no defects, connect the corresponding TCP again.

3) If the corresponding Data TCP fails, Module should be replaced. case1 case2 case3

After separating TCP HEAT SINK, replace Silicon tape when the TCP IC marks in Silicon tape of H/S feel hard.(silicon tape, 7250SC0006C, TP-2460 DOW CORNING 8.0MM T0.50 NON

GRAY,50X3(L363)

2-5. Screen doesn’t be shown at all as

Scan FPC.

(1) It’s may be a problem between Scan FPC and Y DRV B/D.

(2) Check the connection of Y DRV B/D and Scan FPC.

(3) If the Scan IC is failed, replace the Y DRV B/D.

2-6. Regular stripe is generated at regular internal on the whole screen.

(A vertical stripe flash at especial color)

(1) This is a problem about CTRL B/D.

(2) Replace the CTRL B/D.

Screen Display Form

Screen Display Form

one twelve of screen

The screen display is very good

The screen display is poor

Check a method of SCAN IC

The screen has a vertical line with regular gap

2-7. Data copy is generated to stripe direction.

(1) In this case, it’s due to incorrect marking of scan wave.

(2) Replace the Y DRV B/D or Y B/D.

Screen Display Form

Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward or reverse direction.

<Display Pattern> <Case 1 : Entire Copy>

<Case 2 : Top Copy> <Case 3 : Bottom Copy> <Case 2 : Entire Copy>

2-8. The screen has one several vertical line.

(1) In this case, It isn’t a problem about CTRL B/D or X B/D.

(2) It may cause followings.

- It’s out of order a panel

- Open or short of DATA TCP attached panel

- It’s out of order a DATA TCP IC attached panel

(3) Replace Module.

Screen Display Form

2-11. The screen displays other color partially on full white screen or happens Mis-discharge partially on full black screen.

(1) Check the declination of Y B/D set up, set down wave.

(2) Measure each output wave with oscilloscope(more than

200MHz) and compare the data with below figure data. The slope of ramp in B/D is VR51, The slope of set_up is VR22,

The slope of set_down is VR2, The voltage of -Vy and

Vscan is respectively PS101 and PS 102. for these, Vzd of

Z B/D adjust as indicated in Label by making VR3 variable.

- Measuring Point of Y B/D : B1

- Measuring Point of Z B/D : B10

It may show several vertical lines in a quarter or other division part of screen including left case.

2- 9. The screen has one or several horizontal line.

(1) In this case, it isn’t a problem about CTRL B/D or Y B/D.

(2) It may cause followings.

- It’s out of order a panel

- Open or short of SCAN FPC attached panel

- It’s out of order a SCAN IC attached panel

(3) Replace Module.

Screen Display Form

It may show several horizontal lines including left case.

12. It doesn’t display a specified brightness at specified color

(1) Check the connector of CTRL B/D input signal.

(2) Replace the CTRL B/D.

2-10. Lightness of screen is wholly darken though there is input-signal-pattern

(1) In this case, Z B/D operation isn’t complete.

(2) Check the power cord of Z B/D.

(3) Check the connector of Z B/D and CTRL B/D.

(4) Replace the CTRL B/D or Z B/D.

3. Checking for Component Damage

3-1. Y IPM(IC201, IC202) or Z IPM(IC7, IC5)

Damage

(1) When the internal Sustain FET or Z SUS IPM(IC7) of Y

SUS IPM(IC 202) is damaged, screen doesn’t be shown or

Mis - discharge of partial screen is generated.

Test Point : GND~B1(Y B/D), GND~B10(Z B/D).

Wave format : B1(Y B/D) or B10(Z B/D) has no output wave.

(2) When the internal ER_FET or Z ER IPM(IC5) of Y ER

IPM(IC 201) is damaged, screen doesn’t be shown or lectric discharge of entire screen is generated.

Test Point : GND~B1(Y B/D), GND~B10(Z B/D).

Wave format : B1(Y B/D) or B10(Z B/D) has no output wave.

(2) When Set_Down FET/Pass_Top FET(HS1, HS3) is damaged, Mis - discharge of entire screen is generated.

O

Test Point : Enlarge the after measuring

GND~B1(Y B/D)

O

Wave format : As shown fig. 3

<Fig. 3 When the Set_Down FET is damaged>

(3) When Ramp FET(HS2) is damaged.

O

Test Point : Enlarge the after measuring

GND~B1(Y B/D)

O

Wave format : As shown fig. 4

<IPM Normal Output Wave>

O

Measurance position : Sustain section enlarge the after measuring B1 wave of Y B/D and B10 wave of Z B/D.

(Full White Pattern)

3-2. FET Ass’y(Y B/D : HS1, HS2, HS3) Damage

(1) When Pass Set_Up FET(Q10) is damaged, screen doesn’t be shown.

O

Test Point : Enlarge the after measuring GND~B1(Y B/D)

O

Wave format : As shown fig. 2

<Fig. 4 When the Ramp FET is damaged>

<FET Ass’y normal output wave>

O

Measurance position : Reset section enlargement wave of B1(Y B/D) (Full White Pattern)

<Fig. 2 When the Pass Set_Up FET is damaged>

3-3. SCAN IC(Y DRV B/D : IC1~6,

IC101~106) Damage

(1) In case of SCAN IC poor, one horizontal line may open at screen.

O

Test Point: ICT measurance of GND~Y DRV B/D output

O

Wave format : As shown fig. 4 substance, it may overlap two horizontal lines on screen.

O

Test Point : ICT measurance of GND~Y DRV B/D output

O

Wave format : As shown fig. 6

O

Measurance position : SCAN section enlarge the after

<Fig. 6 When SCAN IC output is short>

<Fig. 3 When SCAN IC is poor>

(2) Screen may not shown when SCAN IC is damaged by

SCAN IC poor, external electricity or spark.

O

Test Point : ICT measurance of GND~Y DRV B/D output

O

Wave format : Output wave format isn’t output (You can see the damage for Y DRV B/D Top or Bottom’s SCAN

IC)

) In case of defects in Ass y, connecting cable between Y

DRV B/D(Top, Bottom) and Ysus, pictures will not appear.

O

Test Point : ICT measurance of GND~Y DRV B/D output

O

Wave format : As shown fig. 5

<SCAN IC Normal Output Wave > measuring output ICT of Y DRV B/D.

(Full White Pattern)

<Fig. 5 In case of defective connection cable between

Y DRV B/D(Top, Bottom).>

(4) In case of shorting the SCAN IC output by a dust, foreign

3-4. TCP Damage

(1) In case of shorting or opening the IC output of TCP, it may show one or several vertical lines.

O

Test Point : Enlarge the after measuring output TP of

GND~TCP

O

Wave format : As shown output fig. 7

In case of normal wave output, when STB signal is generated, maintain High output. And when STB signal is generated again must be fall Low.

But when IC of TCP is poor, STB signal is not generated

Output falls with Low.

<Fig. 8 When Crystal is poor>

<Fig. 7 When IC output of COF is poor>

Remove SR before measuring because the output TP of TCP is covered with SR. Insulate again with insulating tape after measuring.

(2) In case of IC damage, corresponding IC inside of TCP, pictures by IC unit inside of TCP will not appear or Mis discharge. In most cases, the burnt mark can be seen when IC failure occurs.

O

Test Point : Measure the output of GND~TCP before expanding.

O

Wave format : Output wave doesn’t come out

<Crystal Normal Output Wave >

O

Measurance position : Measuring output 3pin of

Crystal(X2 : 100MHz) on CTRL B/D (Full White Pattern)

4. Shift breakdown component compatibility consideration

<TCP Normal Output Wave >

O

Measurance position : Enlarge the after measuring output

TP of TCP (Full White Pattern)

4-1. Scan IC follows in application, compatibility of Y DRV Top, Bottom B/D

(1) When B/D applicated SN755866 is breakdown, you must mutually only replace Top B/D and Bottom B/D applicated

SN755866.

(2) When IC of B/D applicated SN755866 IC is breakdown, you must only replace SN755866 IC.

Different IC application being not right

SN755866 applicated B/D

TOP: 6871QDH088A

BTM: 6871QDH089A

When B/D is breakdown

Only use B/D applicated

SN755866

TOP: 6871QDH088A

BTM: 6871QDH089A

SN755866 applicated B/D

TOP: 6871QDH088A

BTM: 6871QDH089A

When IC is breakdown

Only use SN755866 IC

IC : 0ILNRTI020A

3-5. Crystal(CTRL B/D : X2) Damage

(1) When Crystal is damage, the screen doesn’t be shown.

O

Test Point : Measuring 3pin of

GND~Crystal(CTRL B/D: X2)

O

Wave format : Output wave doesn’t come out

(2) In case of unusual launch of the Crystal, it may blink the screen.

O

Wave format : As shown fig. 8

When replacing the IC, notice

To prevent dust, fix the same IC after removing the silicon and then it again stick the IC.

Silicon Part No. : 7254Q00002A (Tube Type)

7254Q00002B (Can Type)

Safety Components List

(1) The safety components list of PDP50X3#### Model is as below.

necessary used.

Records of Revision for Boards, components and ROM DATA

1. Boards

No.

1

2

3

4

5

6

7

8

Date

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

Board

CTRL B/D ASS’Y(LVDS)

YDRV UPPERB/D ASS’Y

YDRV LOWER B/D ASS’Y

Y SUS B/D ASS’Y

Z B/D ASS’Y

X LEFT B/D ASS’Y

X CENTER B/D ASS’Y

X RIGHT B/D ASS’Y

Part Number

6871QCH059A

6871QDH088A

6871QDH089A

6871QYH039A

6871QZH044A

6871QLH049A

6871QXH030A

6871QRH057A

Note

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

2. COMPONENTS

6

7

8

4

5

No.

1

2

3

Date

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

2005.05.01

Board

YSUSIPM(IC201,IC202)

ZSUS IPM(IC7,IC5)

Y Path FET Ass’y(HS1)

DDPACK_D2(PS101)

DDPACK_D3(PS102)

MCM LGPCMx1224

CRYSTAL(X2)

TCP

Part Number

4921QP1038A

4921QP1033A

4921QF5004A

6871QEH022A

6871QEH023A

6001QX0004A

6212AB4004A

0ILNR00018A

Note

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

3. ROM DATA

No.

1

Date

2005.05.01

ROM Data Version

50X3ST01B

Contents

External Type LVDS Initial ROM Data

3.

PDP60X6#### Module

CONTENTS

Safety Precautions

Technical Feature

Formation and Specification of Module

1. Formation of Module

2. Information of Boards

3. Label information of Module

Adjustment

Trouble Shooting

1. Checking for No Picture

2. Hitch Diagnosis Following Display Condition

2-1. 3/11 or 4/11 of the screen is not displayed.

2-2. Screen doesn’t be shown as Data TCP.

2-3. It is generated unusual pattern of Data TCP IC unit.

2-4. Regular vertical lines are shown for area of one Data TCP IC or more.

2-5. Screen doesn’t be shown at all as Scan FPC.

2-6. Regular stripe is generated at regular internal on the whole screen.

2-7. Data copy is generated to stripe direction.

2-8. The screen has one several vertical line.

2-9. The screen has one or several horizontal line.

2-10. Lightness of screen is wholly darken though there is input-signal-pattern.

2-11. The screen displays other color partially on Full White screen or happens Mis-discharge partially on Full Black screen.

2-12. During the Full White pattern display, it gets darker toward the center.

2-13. It doesn’t display a specified brightness at specified color.

3. Checking for component damage

3-1. Y IPM(IC2, IC7) or Z IPM(IC3, IC7) damage

3-2. FET Ass’y(Y SUS B/D : HS2, Z SUS B/D : HS1) damage

3-3. SCAN IC damage (Y DRV B/D Top : IC21, IC20, IC17, IC18, IC26, IC29

Y DRV B/D Btm : IC11, IC14, IC12, IC25, IC13, IC27)

3-4. TCP damage

3-5. Crystal(CTRL B/D : X2) damage

4. Shift breakdown component precautions

4-1. Replacement the Scan DRV IC

Critical Components List

Records of Revision for Boards, Components and ROM DATA

* Annexing : Schematic Diagram

. Safety Precautions

When servicing of PDP Module, it should be not enforced into another way aside next rule, or a unaccustomed person should not repairing.

When using/handling this PDP Module, pay attention to the below warning and cautions.

Warning

Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly.

(9) If the power cable is damaged, or if the connector is loose, do not use the product : otherwise, this can lead to fire or electric shock.

(10) If the power connector or the connector of the power cable becomes dirty or dusty, wipe it with a dry cloth.

Otherwise, this can lead to fire.

(11) PDP Module uses a high voltage (Max.450V dc). Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit. And because the capacitor of the Device circuitry may remain charged at the moment of Power OFF, standing by for

1 minute is required in order to touch the Device circuitry.

Caution

Indicates a hazard that can lead to injury or damage to property if the caution is ignored and the product is handled incorrectly.

1. WARNING

(1) Do not touch Signal and Power Connector while this product operates.

2. CAUTIONS

(1) Do not place this product in a location that is subject to heavy vibration, or on an unstable surface such as an inclined surface. The product may fall off or fall over, causing injuries.

(2) Do not supply a voltage higher than that specified to this product. This may damage the product and may cause a fire.

(3) Do not use this product in locations where the humidity is extremely high, where it may be splashed with water, or where flammable materials surround it.

Do not install or use the product in a location that does not satisfy the specified environmental conditions. This may damage the product and may cause a fire.

(4) If a foreign substance (such as water, metal, or liquid) gets inside the product, immediately turn off the power.

Continuing to use the product, it is may cause fire or electric shock.

(5) If the product emits smoke, and abnormal smell, or makes an abnormal sound, immediately turn off the power.

Continuing to use the product, it may cause fire or electric shock.

(6) Do not disconnect or connect the connector while power to the product is on. It takes some time for the voltage to drop to a sufficiently low level after the power has been turned off.

Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector.

(7) Do not pull out or insert the power cable from/to an outlet with wet hands. It may cause electric shock.

(8) Do not damage or modify the power cable. It may cause fire or electric shock.

(2) Before disconnecting cable from the product, be sure to turn off the power. Be sure to hold the connector when disconnecting cables. Pulling a cable with excessive force may cause the core of the cable to be exposed or break the cable, and this can lead to fire or electric shock.

(3) This product should be moved by two or more persons.

If one person attempts to carry this product alone, he/she may be injured.

(4) This product contains glass. The glass may break, causing injuries, if shock, vibration, heat, or distortion is applied to the product.

(5) The temperature of the glass of the display may rise to

80°C or more depending on the conditions of use.

If you touch the glass inadvertently, you may be burned.

(6) If glass surface of the display breaks or is scratched, do not touch the broken pieces or the scratches with bare hands. You may be injured.

(7) PDP Module requires to be handled with care not to be touched with metal or hard materials, and must not be stressed by heat or mechanical impact.

(8) There are some exposed components on the rear panel of this product. Touching these components may cause an electric shock.

(9) When moving the product, be sure to turn off the power and disconnect all the cables. While moving the product, watch your step. The product may be dropped or all, leading to injuries of electric shock.

(10) In order to protect static electricity due to C-MOS circuitry of the Drive part, wear a wrist band to protect static electricity when handling.

(11) If cleaning the Panel, wipe it with a soft cloth moistened with water or a neutral detergent and squeezed, being careful not to touch the connector part of the Panel. And don’t use chemical materials like thinner or benzene.

(21) This product has a glass display surface. Design your system so that excessive shock and load are not applied to the glass. Exercise care that the vent at the corner of the glass panel is not damaged.

If the glass panel or vent is damaged, the product is inoperable.

(22) Do not cover or wrap the product with a cloth or other covering while power is supplied to the product.

(12) If this product is used as a display board to display a static image, “image sticking” occurs. This means that the luminance of areas of the display that remain lit for a long time drops compared with luminance of areas that are lit for a shorter time, causing uneven luminance across the display.

The degree to which this occurs is in proportion to the luminance at which the display is used. To prevent this phenomenon, therefore, avoid static images as much as possible and design your system so that it is used at a low luminance, by reducing signal level difference between bright area and less bright area through signal processing.

(23) Before turning on power to the product, check the wiring of the product and confirm that the supply voltage is within the rated voltage range. If the wiring is wrong or if a voltage outside the rated range is applied, the product may malfunction or be damaged.

(24) Do not store this product in a location where temperature and humidity are high. This may cause the product to malfunction. Because this product uses a discharge phenomenon, it may take time to light (operation may be delayed) when the product is used after it has been stored for a long time. In this case, it is recommended to light all cells for about 2 hours (aging). (13) Because PDP Module emits heat from the Glass Panel part and the Drive circuitry, the environmental temperature must not be over 40°C.

The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry. And because the

PDP Module is driven by high voltage, it must avoid conductive materials.

(25) This product is made from various materials such as glass, metal, and plastic. When discarding it, be sure to contact a professional waste disposal operator.

(14) If inserting components or circuit board in order to repair, be sure to fix a lead line to the connector before soldering.

(26) If faults occur due to arbitrary modification or disassembly,

LG Electronics is not responsible for function, quality or other items.

(15) If inserting high-power resistor(metal-oxide film resistor or metal film resistor) in order to repair, insert it as 10mm away as from a board.

(27) Use of the product with a combination of parameters, conditions, or logic not specified in the specifications of this product is not guaranteed. If intending to use the product in such a way, be sure to consult LG Electronics in advance.

(16) During repairs, high voltage or high temperature components must be put away from a lead line.

(17) This is a Cold Chassis but you had better use a cold transformer for safety during repairs. If repairing electricity source part, you must use the cold transformer.

(18) Do not place an object on the glass surface of the display.

The glass may break or be scratched.

(28) With in the warranty period, general faults that occur due to defects in components such as ICs will be rectified by

LG Electronics with out charge. However, IMAGE STICKING due to misapplying the above (12) provision is not included in the warranty. Repairs due to the other faults may be charged for depending on responsibility for the faults.

(19) This product may be damaged if it is subject to excessive stresses (such as excessive voltage, current, or temperature). The absolute maximum ratings specify the limits of these stresses.

(20) The recommended operating conditions are conditions in which the normal operation of this product is guaranteed. All the rated values of the electrical specifications are guaranteed within these conditions.

Always use the product within the range of the recommended operating conditions. Otherwise, the reliability of the product may be degraded.

3. Warning label for PDP Module

1) PCB Warning label

(1) Warning

WARNING

Warning against any dangers under certain circumstance.

(2) Hot surface

Warning against any possibilities of injury or burn due to high temperature under certain circumstance.

(3) Dangerous voltage

Warning against the possibility of electric shock under certain circumstance.

(4) Electrostatic sensitive devices

2) Safety precautions on Module

(1) High Voltage

WARNING

HIGH

HAZARD VOLTAGE.

VOLTAGE

DO NOT TOUCH ELECTRIC POINT.

Warning against the danger of electric shock when touching due to dangerous high voltage.

(2) Hot Surface

WARNING

HOT

HOT PART CAN BURN.

SURFACE

DO NOT TOUCH ELECTRIC POINT.

Warning against the danger of burn when touching due to high temperature parts.

(3) Wound

WOUND

CAUTION

MECHANICAL HAZARD.

DO NOT TOUCH POINTED PART.

Caution against the danger of mechanical injuries.

Warning against any possibilities of electric shock/high temperature by touching under certain circumstance.

(5) Caution sentence

CAUTION : HIGH VOLTAGE

Warning against the danger of electric shock when touching.

(6) Fuse Caution sentence

The fuse should be replaced with the same type and rating to prevent fire under certain circumstance.

Technical Feature

PDP Module is a display device to be divided into a Panel part and a Drive part.The Panel part consists of Electrodes, Phosphor, various dielectrics and gas, and the Drive part includes electronic circuitry and PCB.

PDP60X6#### model produced in the LG Electronics is 60inches color Plasma display module of Wide XGA(1366(H) x 768(V)), and it is a display device giving concrete to bright image by using AC Plasma technology of LG Electronics.

1) General Specification

(1) Model Name

(2) Number of Pixel

(3) Pixel Pitch

(4) Cell Pitch

(5) Display area

(6) Outline dimension

(7) Color arrangement

(8) Number of COLOR

(9) Weight

(10) Aspect Ratio

(11) Peak Brightness

(12) Contrast Ratio

(13) POWER CONSUMPTION

(14) Lifetime

: PDP60X6####(60X6 Model)

: 1366(H) 768(V) (1pixel=3 RGB cells)

: 966 m(H) 966 m(V)

: 322 m(H) 966 m(V) (Base : Green Cell)

: 1319.6(H) 741.9(V) 0.5(mm)

: 1408(H) 828(V) 60(D) 1(mm)

: RGB Closed(Well) type

: (R)256 (G)256 (B)256 (16,700,000)

: 33.0 1(Kg) : Net

: 123 1(Kg) : 3EA/1BOX

: 16 : 9

: Typical 1200cd/ (1% White Window)

: 60 : 1(Light room 150 Lx at center)

: 7,000 : 1(Dark room 1% White Window)

(White Window Pattern at Center)

: Max 570W(Full White)

: Over 45,000 Hrs (Initial brightness 1/2)

2) Block Diagram

(LVDS Input)

RA1+ / RA1-

RB1+ / RB1-

RC1+ / RC1-

RD1+ / RD1-

RCLK1+ / RCLK1-

RE2+ / RE2-

DIPEN

I2C Interface

Controller

Memory

Controller

Input

Interface

Controller

Driver

Timing

Controller

Display data, Driver timing

Address Driver

(External Power)

Vs(180V ~ 195V)

Va(55V ~ 66V)

Vcc(5V)

Color PDP

1366 X 768 pixels

Address Driver

*Mentioned voltage

follows a standard of

each Board input voltage

*Full White standard

Formation and Specification of Module

1. Formation of Module

Y DRV

TOP

Y SUS

XLT

P 1 1 1

CTRL

XCT

XRT P 3 0 8

Y DRV

BTM

XLB

XCB XRB

(4)

(5)

(6)

(7)

No

(1)

(2)

(3)

(8)

(9)

(10)

(11)

(12)

Connector

P1[Y SUS B/D]

P2[Y SUS B/D]

P3[Y SUS B/D] to [CTRL B/D]P300

P5[Y SUS B/D] to [Z SUS B/D]P12

P6[Y SUS B/D] to [XLT B/D]P110

P410[Y SUS B/D] to [XLB B/D]P410

P111[XLT B/D] to [XCT B/D]P212

P409[XLB B/D] to [XCB B/D]P512

P2[Z SUS B/D] to [XRT B/D]P308

P1[Z SUS B/D] to [XRT B/D]P309

P9[Z SUS B/D] to [XRT B/D]P608

P3[CTRL B/D]

Input Voltage & Signal

Va, Vs

5V

5V

5V, Va, Vs

5V, Va

5V, Va

5V, Va

5V, Va

Zbias Signal

5V, Va

5V, Va

LVDS Signal

6

7

4

5

2

3

No

1

10

11

8

9

ITEM

CTRL B/D ASS’Y(4-layer)

Y DRV TOP B/D ASS’Y

Y DRV BOTTOM B/D ASS’Y

Y SUS B/D ASS’Y

Z SUS B/D ASS’Y

X RIGHT TOP B/D ASS’Y

X RIGHT BTM B/D ASS’Y

X LEFT TOP B/D ASS’Y

X LEFT BTM B/D ASS’Y

X CENTER TOP B/D ASS’Y

X CENTER BTM B/D ASS’Y

Part Number

6871QCH080A

6871QDH123A

6871QDH124A

6871QYH057A

6871QZH060A

6871QRH062A

6871QRH063A

6871QLH053A

6871QLH054A

6871QXH031A

6871QXH032A

5

6

7

8

9

No

1

2

3

4

Part No.

6631Q15001L

6631Q15001J

6631Q25027D

6631Q25029A

6631Q12005B

6631Q12005Q

6850QX0124A

6850QX0005P

6850QV0001F

EA

4EA

3EA

1EA

1EA

1EA

2EA

6EA

2EA

1EA

SPECIFICATION

1.5mm pitch 5pin L200mm UL1061-24AWG

1.5mm 5pin L40mm UL1061-26AWG YEON-HO

2.5mm 12pin L1340mm UL1007-24AWG YEON-HO

2.5mm 8pin L170mm UL1007-24AWG LG CABLE

1.25mm 12pin 230mm UL1061-28AWG YEON-HO

1.25mm pitch L40mm UL1061-28AWG TAPPING

X B/D <--> Ctrl B/D P=0.5mm 60pin 255mm AU 105C

X B/D <--> Ctrl B/D P=0.5mm 50pin L60mm AU

LG CABLE 1.0pitch 30pin L190mm 105C

ITEM

Connector Ass’y

Connector Ass’y

Connector Ass’y

Connector Ass’y

Connector Ass’y

Connector Ass’y

Cable, Flat

Cable, Flat

Cable, Flat

2. Information of Boards

1) 60X6 PDP Module

XLT B/D

Y DRV

TOP

B/D

Y SUS B/D

XCT B/D

CTRL B/D

Serial No. Position and Information

-Serial No. of Boards

-Board Name

-Serial No. of Assembly company

XRT B/D

Z SUS B/D

Y DRV

BTM

B/D

2) CTRL B/D

XLB B/D

XCB B/D XRB B/D

Assembly Information

-Serial No. of Boards Assembly

-Board Name

-Serial No. of Assembly company

PCB(PWB) Information

-Revision date of PCB(PWB)

-Model Name

-Serial No. of PCB(PWB)

-Location No.

3) Y SUS B/D

Assembly Information

-Serial No. of Boards Assembly

-Board Name

-Serial No. of Assembly company

PCB(PWB) Information

-Revision date of PCB(PWB)

-Model Name

-Serial No. of PCB(PWB)

-Location No.

4) Z SUS B/D

5) Y DRV TOP, BTM B/D

Y DRV TOP

Y DRV BTM

6) XL, XC, XR (TOP/BOTTOM) B/D

XLT

XCT

XRT

XLB

XCB

XRB

Assembly Information

-Serial No. of Boards Assembly

-Board Name

-Serial No. of Assembly company

PCB(PWB) Information

-Revision date of PCB(PWB)

-Model Name

-Serial No. of PCB(PWB)

-Location No.

Assembly Information

-Serial No. of Boards Assembly

-Board Name

-Serial No. of Assembly company

PCB(PWB) Information

-Revision date of PCB(PWB)

-Model Name

-Serial No. of PCB(PWB)

-Location No.

Assembly Information

-Serial No. of Boards Assembly

-Board Name

-Serial No. of Assembly company

PCB(PWB) Information

-Revision date of PCB(PWB)

-Model Name

-Serial No. of PCB(PWB)

-Location No.

3. Label Information of Module

1) Identification Label

Model Name

Bar Code(Code 128, Contains the manufacture No.)

Manufacture No.

The Trade Name of LG Electronics

Manufactured date(Year & Month)

The place Origin

Model Suffix

2) Warning Label (High Voltage)

Identification Label

Warning Label (High Voltage)

Warning Label (Hot Surface)

Caution Label (Mechanical Hazard)

Safety Approval Label

Serial No. of Frame

Voltage Label

(Model Name & Operational Voltage)

3) Warning Label (Hot Surface)

4) Caution Label (Mechanical Hazard)

5) Safety Approval Label

Model Name

Max. Watt(Full White)

Max. Volts

Max. Amps

6) Serial No. of Frame

The Trade Name of LG Electronics

TUV Approval Mark

UL Approval Mark

UL Approval No.

Serial No. of Frame Ass’y

7) Voltage Label (Model Name & Operational Voltage)

. Adjustment

1. Application Object

This standard is applied to the PDP60X6#### PDP Module which is manufactured of PDP promotion department or elsewhere.

2. Notes

(1) Without any special specification, the Module should be at the condition of preliminaries more than 10minutes before adjusting.

Service signal : 100% Full White signal

Service DC voltage : Vcc : 5V, Va : 60V, Vs : 190V

DC/DC Pack voltage : Vsc : 100V, Vzb : 165V, -Vy : -65V

Preliminaries environment : Temp (25 5°C), Relative humidity (65 10%)

(2) Aging shall be performed of module in order for characteristics stabilization after completion of assembling

/adjustment. Conditions of aging are as follows.

Service signal : 100% Full White, Red, Green, Blue pattern signal(Service time of each pattern : within 5minutes/cycle)

Service DC voltage : Match the voltage with the set up voltage in the first adjustment.

Aging time : More than 4Hrs

Aging environment : Temp (25 2°C), Relative humidity-

Less than 75%

(3) Module adjustment should be followed by below sequence.

Initial Voltage setting (Vcc : 5V, Va : 60V, Vs : 190V)

-Vy Voltage adjustment (-65V)

Vscan Voltage adjustment (100V)

V ramp (Y ramp) Voltage adjustment

V set_up (Y set_up) Voltage waveform adjustment

V set_down (Y set_down) Voltage waveform adjustment

Vzb Voltage adjustment (165V)

But the above item may be altered by consideration of mass productivity.

(There shall be consultation and agreement of Research

Office / Development Office / QA Gr. / Production

Department Gr. in case when altering sequence order.)

(4) Without any special specification, you should adjust the

Module in the environment of Temp (25 5°C) and

Relative humidity.(65 10%)

Caution) If you let the still image more than 10 minutes(especially

The Digital pattern or Cross Hatch Pattern which has clear gradation), after image can be presented in the black level part of screen.

3. Adjustment after Assembling

3-1. Using Tools

Conditions of aging are as follows.

(1) Digital oscilloscope : More than 200MHz

(2) DMM(Digital Multimeter) : Fluke 187 or similar one

(3) Signal generator : VG-828 or similar one

(4) DC power supply

- DC power supply for Vs (1) : Should be changeable between 0V to 200V/ more than 10A

- DC power supply for Va (1) : Should be changeable between 0V to 100V/ more than 5A

- DC power supply for 5V (1) : Should be changeable between 0V to 10V/ more than 10A

- DC-DC Convertor Jig(1) : Vs, Va, 5V Jig with corresponding output to each voltage Pin arrangement of

PDP60X6#### Module after the input of voltage

- Voltage stability of power supply : Within 1% for Vs/Va, within 3% for 5V

3-2. Connection diagram of measuring instrument and setting up the initial voltage

(1) For connection diagram of measuring instrument, refer to (Fig. 1) Connection diagram of measuring instrument

(2) Setting up the initial voltage : Voltage Label

Vcc : 5V, Va : 60V, Vs : 190V

But, Initially setting up voltage can be changed by the set up range according to the Module’s characteristic.

3-3. How to Adjust

1. Connect the measuring instrument to be (Fig.1).

2. How to adjust Y SUS( Adjustment should be done after setting Vs/Va to the set voltage)

(1) -Vy Voltage adjustment

Connect the (-) and (+) terminals of DMM to both terminals of R168 of Y PCB to measure and adjust the voltage.

Turn the variable resistor VR4 of -Vy on Y PCB to set to

(-65 1V).

(2) Vscan Voltage adjustment

Connect the (-) and (+) terminals of DMM to both terminals of R60 of Y PCB to measure and adjust the voltage.

Turn the variable resistor VR3 of Vscan on Y PCB to set to (100 1V).

(3) V ramp (Y ramp) Voltage adjustment

Connect the (-) and (+) terminals of DMM to both terminals of Set_Up Test point of Y PCB to measure and adjust the voltage.

Turn the variable resistor of Set_Up DD Pack on

Y SUS PCB to set to (260 1V).

(4) V set_up (Y set_up) Voltage waveform adjustment

Connect oscilloscope probe B41 and GND on Y SUS PCB.

Turn the VR1 on Y SUS PCB so that setup voltage in waveform Y setup of (Fig. 2) be ( 240 5V).

(5) V set_down (Y set_down) Voltage waveform adjustment

Turn the variable resistor VR2(Set-dn Vy) on Y SUS PCB so that waveform Y set_down be (180 5 .

3. How to adjust Z SUS (Adjustment should be done after setting Vs/Va to the set voltage)

(1) Vzb(Z bias) Voltage adjustment

Turn the variable resistor of VR3 set to (165 ±1V) by

Applying (-) terminal of DMM to GND and (+) terminal of DMM to Vzb Test Point.

LVDS (Signal Input)

+5V Power Supply (Vcc)

Va Power Supply

Vs Power Supply

External Power Supply (5V, Va, Vs)

<Caution>

(1) The power of the signal generator should be turned on before turning on the power of DC power supply.

(2) The voltage of DC power supply, in standard of Module input voltage, should be preset as below.

(Vs : 190V, Va : 60V)

(3) The power of power supply must turned on by this sequence. Reverse direction When turning off.

* Module on : 5V Va Vs, * Module off : Va Vs 5V

(4) Signal generator should be selected with 1366 x 768(Fall in with 60X5A)mode.

(Fig. 1) Connection diagram of measuring instrument

1'st SF

GND

V set_up Waveform

Voltage : 240V

The V set_up setup voltage and the Waveform voltage never coincide

(Setup voltage 260V)

Vs Voltage :

190V

-Vy voltage : -65V

180 sec

The voltage waveform of the above figure must be adjusted in the Full White screen.

(Fig. 2) Y SUS Adjustment Waveform

Vscvoltage : 100V

. Trouble Shooting

1. Checking for No Picture

A screen doesn’t display at all and condition of black pattern or power off.

(1) Check whether the CTRL B/D LED(D1,D15) is turned on or not.

(2) Check the power and signal cable of CTRL B/D.

(3) X B/D, Y B/D, Z B/D is well plugged in.

(4) Check the connection of X B/D, Y B/D and Z B/D to CTRL B/D.

(5) Measure the output wave of X, Y, Z B/D with oscilloscope(more than 200MHz) and find the trouble of B/D by comparing the output wave with below figure.

- Measure Point of Y B/D : TP(Bead B41)

- Measure Point of Z B/D : TP(Bead B11)

(6) Check the SCAN(Y side) IC.

(7) Check the DATA(X side) TCP IC.

(8) Replace the CTRL B/D.

< A : Y B/D Output waveform 1 FRAME >

< B : Y B/D Output waveform 1 SF >

< A : Z B/D Output waveform 1 FRAME >

< B : Z B/D Output waveform 1 SF >

< A : Y B/D Output waveform 1 FRAME >

< B : Y B/D Output waveform Last SF >

< A : Z B/D Output waveform 1 FRAME >

< B : Z B/D Output waveform Last SF >

< X B/D Output waveform 1 FRAME >

< X B/D Output waveform - 1 SF >

< X B/D Output waveform - Extension >

2. Hitch Diagnosis Following Display Condition

2-1. 3/11 or 4/11 of the screen is not displayed.

(1) Check the power connector of X B/D, corresponding to the screen failure part.

(2) Check the connector between CTRL B/D and X B/D, corresponding to the screen failure part.

(3) Replace the corresponding X B/D. For X B/D replacement, check the TCP is correctly connected.

Relationship between screen and X B/D

Screen Relationship X B/D

Top Left of the Screen 3/11

Top Center of the Screen 4/11

Top Right of the Screen 4/11

Bottom Left of the Screen 3/11

Bottom Center of the Screen 4/11

Bottom Right of the Screen 4/11

X Right Top B/D

X Center Top B/D

X Left Top B/D

X Right Btm B/D

X Center Btm B/D

X Left Btm B/D

Screen Display Form

Screen Display Form

(Anything of the 44 Data TCP can be shown beside below pictures)

All

Partial

Not at all

2-3. It is generated Unusual Pattern of

Data TCP IC unit.

(1) If there are issues with the pattern of Data TCP IC unit as shown below, it is caused from the issue of the clock entered to Data TCP IC.

(2) In case of <case 1>, <case 2>, <case 3>

- Check the connection of Data TCP connector

- Replace the corresponding X B/D.

(3) In case of <case 4>, <case 5>

- Check connector connecting the CTRL B/D to relevant X B/D.

- Replace the relevant X B/D or CTRL B/D.

Screen Display Form

1) Top of the Screen 2) Bottom of the Screen

(4/11 or 3/11) (4/11 or 3/11)

Display

Not Display

<case 1>

<case 2>

2-2. Screen doesn’t be shown as Data TCP.

(Include not be shown part of Data TCP quantity or a part)

(1) Screen not displaying by Data TCP could be mainly from problems between Data TCP and X B/D.

(2) Check the connection of X B/D and Data TCP.

(3) Check whether the applicable Data TCP failed and exchange the applicable X B/D.

<case 3>

<case 4>

<case 5>

When abnormal image screen is displayed for

1 IC amount within a TCP.

This is when signal for two IC is displayed while skipping one IC within one TCP.

This is when there is an issue with four IC’s within one TCP.

When an abnormal image screen is displayed per Data TCP

IC throughout an X B/D

This is when there is an issue across the

Top or Bottom screen by Data TCP IC.

After separating TCP HEAT SINK, replace Silicon tape when the TCP IC marks in Silicon tape of

H/S feel hard.(silicon tape, 7250SC0008C, TP-2460 DOW CORNING 8.0MM T0.50 290MM GRAY FOR 60X6)

(silicon tape, 7250SC0008D, TP-2460 DOW CORNING 8.0MM T0.50 344MM GRAY FOR 60X6)

2-4. Regular vertical lines are shown for area of one Data TCP IC or more.

(1) When regular vertical lines are displayed for one

Data TCP IC, it means that there is a problem with the

X B/D data entry. When there are regular vertical lines for two Data TCP ICs, it means that the data is not properly transmitted from Ctrl B/D to X B/D.

(2) Check if the connector of the X B/D with the problem is correctly connected.

(3) Replace the relevant X B/D or CTRL B/D.

Screen Display Form

2-6. Regular stripe is generated at regular internal on the whole screen.

(A vertical stripe flash at especial color)

(1) This is a problem about CTRL B/D.

(2) Replace the CTRL B/D.

Screen Display Form

Partial problems in screen for one or more ICs are shown or it can appear with other screens.

The screen has a vertical line with regular gap

2-5. Screen doesn’t be shown at all as

Scan FPC.

(1) It’s may be a problem between Scan FPC and Y DRV B/D.

(2) Check the connection of Y DRV B/D and Scan FPC.

(3) If the Scan IC is failed, replace the Y DRV B/D.

Screen Display Form

(one twelve of screen)

2-7. Data copy is generated to stripe direction.

(1) In this case, it’s due to incorrect marking of Scan wave.

(2) Replace the Y DRV B/D or Y B/D.

Screen Display Form

<Display Pattern> <Case 1 : Entire Copy>

The screen display is very good

The screen display is poor

Check a method of SCAN IC

<Case 2 : Top Copy> <Case 3 : Bottom Copy> <Case 4 : Entire Copy>

Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward or reverse direction.

2-8. The screen has one several vertical line.

(1) In this case, It isn’t a problem about CTRL B/D or X B/D.

(2) It may cause followings.

- It’s out of order a panel

- Open or short of DATA TCP attached panel

- It’s out of order a DATA TCP attached panel

(3) Replace Module.

Screen Display Form

2-11. The screen displays other color partially on Full White screen or happens Mis-discharge partially on

Full Black screen.

(1) Check the declination of Y B/D Set_up, Set_down wave.

(2) Check the declination of Z B/D ramp.

(3) Measure each output wave with oscilloscope(more than

200MHz) and compare the data with below figure data.

(For measuring TP and adjusting waveform, refer to the

IV. Adjustment)

It may show several vertical lines in a quarter or other division part of screen including left case.

1'st SF

Y Waveform

GND

V set_up waveform voltage : 240V

Vs voltage :

190V

The V set_up setup voltage and the Waveform voltage never coincide

(Setup voltage 260V)

2-9. The screen has one or several horizontal line.

(1) In this case, it isn’t a problem about CTRL B/D or Y B/D.

(2) It may cause followings.

- It’s out of order a panel

- Open or short of SCAN FPC attached panel

- It’s out of order a SCAN IC attached panel

(3) Replace the Y DRV B/D.

Screen Display Form

Z Waveform

Vs voltage

GND

180 sec

-Vy voltage : -65V

Vsc voltage : 100V

Vzb voltage : 165V

It may show several horizontal lines including left case.

2-12. During the Full White pattern display, it gets darker toward the center.

(1) The reason for the brightness being darker toward the center during Full White pattern is related to the ramp wave form generation part of Z B/D.

(2) Check if the connecting cable between the Ctrl B/D and

Z B/D is correctly connected.

(3) Replace the Z B/D.

Screen Display Form

2-10. Lightness of screen is wholly darken though there is input-signal-pattern.

(1) In this case, Z B/D operation isn’t complete.

(2) Check the power cord of Z B/D.

(3) Check the signal connector of Z B/D.

(4) Replace the CTRL B/D or Z B/D.

2-13. It doesn’t display a specified brightness at specified color.

(1) Check the connector of CTRL B/D input signal.

(2) Replace the CTRL B/D.

3. Checking for Component Damage

3-1. Y IPM(IC2, IC7) or Z IPM(IC3, IC7)

Damage

(1) When the internal Sustain FET or Z IPM of Y IPM is damaged, screen doesn’t be shown or Mis - discharge of partial screen is generated.

O

Test Point : GND~B41(Y B/D), GND~B11(Z B/D)

O

Wave format : B41(Y B/D) or B11(Z B/D) has no output waveform.

(2) When the internal ER_FET of Y IPM or Z IPM is damaged, the heating of Y IPM or Z IPM will increase.

O

Test Point : GND~B41(Y B/D), GND~B11(Z B/D)

O

Wave format : Refer to waveform Fig 1

3-2. FET Ass’y(Y SUS B/D : HS2,

Z SUS B/D : HS1) Damage

(1) When Pass Set_Up FET is damaged, screen doesn’t be shown.

O

Test Point : Enlarge the after measuring GND~B41(Y B/D)

O

Wave format : Refer to waveform Fig. 2

Set Up waveform does not come out

<Fig. 2 When the Set_UP FET is damaged>

Normal waveform

(2) When Set_Down FET is damaged, Mis - discharge of entire screen is generated.

O

Test Point : Enlarge the after measuring GND~B41(Y B/D)

O

Wave format : Refer to waveform Fig. 3

Poor waveform

Set Down waveform does not come out

Distorted Pulse outbreak

<Fig. 1 When the Pass ER_FET is damaged>

<Fig. 3 When the Set_Down FET is damaged>

Y IPM

Z IPM

Set Up

<IPM Normal Output Wave>

O

Measurance position : Y B/D(B41), Z B/D(B11)

Enlarge the after Sustain section

(Full White Pattern)

Set Down

< normal output wave>

O

Measurance position : Reset section enlargement wave of

B41(Y B/D) (Full White Pattern)

3-3. SCAN IC Damage

(Y DRV B/D Top : IC21, IC20, IC17,

IC18, IC26, IC29

Y DRV B/D Btm : IC11, IC14, IC12,

IC25, IC13, IC27)

(1) In case of SCAN IC poor, one horizontal line may open at screen.

O

Test Point : Enlarge the after measuring

ICT of Y DRV B/D output~GND

O

Wave format : Refer to waveform Fig. 4

(4) In case of shorting the SCAN IC output by a dust, foreign substance, it may overlap two horizontal lines on screen.

O

Test Point : Enlarge the after measuring

ICT of Y DRV B/D output~GND

O

Wave format : Refer to waveform Fig. 6

Widen the Pulse width

7us

100V

60V

Normal waveform Break the

SCAN Pulse

Decrease in voltage of

SCAN Pulse

<Fig. 6 When SCAN IC output is short>

SCAN Pulse does not come out

When the internal output FET of IC is damaged

<Fig. 4 When SCAN IC is poor>

(2) Screen may not shown when SCAN IC is damaged, external electricity or spark.

O

Test Point : Enlarge the after measuring

ICT of Y DRV B/D output~GND

O

Wave format : Output wave format isn’t output

(You can see the damage for SCAN IC)

(3) If there is a problem with the assembly contact of the connecting cable for the top and bottom of Y DRV B/D, the screen will vibrate horizontally.

O

Test Point : Enlarge the after measuring

ICT of Y DRV B/D output~GND

O

Wave format : Refer to waveform Fig. 5

Normal SCAN Pulse

SCAN Section

100V

SCAN PULSE

1.4 ~ 2us

SCAN Section Noise outbreak

<Fig. 5 Scan Noise outbreak waveform>

<SCAN IC Normal Output Wave >

O

Measurance position : SCAN section enlarge the after measuring output ICT of

Y DRV B/D. (Full White Pattern)

3-4. TCP Damage

(1) In case of shorting or opening the IC output of TCP, it may show one or several vertical lines.

O

Test Point : Enlarge the after measuring

Output TP of GND~TCP

O

Wave format : As shown output fig. 7

In case of normal wave output, when STB signal is generated, maintain High output. And when STB signal is generated again must be fall Low.

But when IC of TCP is poor, STB signal is not generated

Output falls with Low.

3-5. Crystal(CTRL B/D : X2) Damage

(1) When Crystal is damage, the screen doesn’t be shown.

O

Test Point : GND~3pin of crystal(CTRL B/D : X2)

O

Wave format : Output wave doesn’t come out

(2) In case of unusual launch of the Crystal, it may blink the screen.

O

Wave format : Refer to waveform Fig. 8

1.5V ~ 2V

Output voltage of the signal is low

It’s out of order output

In case of Normal output

<Fig. 7 When IC output of TCP is poor>

(2) When the applicable IC or power resistance is damaged within TCP, the screen will not show up in IC units within

TCP or will be discharged.

O

Test Point : Enlarge the after measuring

Output TP of GND~TCP

O

Wave format : Output wave doesn’t come out

It’s may change the oscillation period

<Fig. 8 When Crystal is poor>

3.3V

<TCP Normal Output Wave >

O

Measurance position : Enlarge the after measuring output TP of TCP

(Full White Pattern)

<Crystal Normal Output Wave >

O

Measurance position : Measuring 3pin of Crystal(X2 : 100MHz)

(Full White Pattern)

4. Shift breakdown component precautions

4-1. Replacement the Scan DRV IC

To prevent dust, fix the same IC after removing the silicon and then it again stick the IC.

Silicon Part No. : 7254Q00002A (Tube Type)

7254Q00002B (Can Type)

Critical Components List

(1) The critical components list of PDP60X6#### Model is as below.

(2) A component of mark is important to keep product’s security. Therefore in exchanging a component, appointed component is necessary used.

(3) is an abbreviated word which is instead of <Safety>mark.

Y Sus B/D

C12,13,47,98,143,144

SUNG HO

MPE Series

Panasonic

ECQE Series

T1

GET Plus

10pin

W007A, 15uH

HS2

Heatsink(FET)

220 30 33 1(mm)

IC201

Heatsink

22 16 11 1(mm)

Z Sus B/D

Fuse holder(FS1)

10A, 300V

IC3,7

Heatsink(IPM)

120 81 24 1(mm)

C1,3,83,128,133,135~140

Samwha

FS1

IC200

NATIONAL

LM2585S

Fuse holder(FS2,3)

10A, 125V

T3,T4

GET Plus

6pin

W014A, 940uH

IC2,7

Heatsink(IPM)

120 81 24 1(mm)

C2,4,24,27,30,41,60,62~68

Samwha

L1,L2,L3

GET Plus

0.6uH

D0013A

HS1

Heatsink

68 21 30 1(mm)

10A, 300V

T20 on DD1G

SamWha Tecom.

0047Q-F, 1.0mH

L2,L4,L6

GET Plus

0.6uH

D0013A

FL5

GET Plus

6200JB8011J

T3

GET Plus

6pin

W026A, 1.3uH

C5,7,23,36,38~40,50,52,53,72~76

SUNG HO

MPE Series

Panasonic

ECQE Series

FL1

GET Plus

60uH

6200JB8011J

FS2,3

T6.3AH, 250V

PS1(DD1G)

LG Innotek

YPCD-J001G

IC11,IC21 P20 on PS1

Optical Isolator

Auk Corp.

SPC717M

NEC LTD

PS2701 or PS2701-1

LITE-ON

Technology Corp.

LTV-357T

FS1

T6.3AH, 250V

IC11

Optical Isolator

Auk Corp.

SPC717M

NEC LTD

PS2701 or PS2701-1

LITE-ON

Technology Corp.

LTV-357T

PCB

Thermal Pad

Dow Corning TP 2460

IC1

TCP

UBE Industries

(C)S(I)

Flammability : VTM-0

FS101,201,301,401,501,601

2.5A, 125V

Heatsink(ASIC)

30 30 4 2(mm)

60"Glass 60"Frame

Asahi glass

Front : 1380 780 2.8(mm)

Back : 1360 800 2.8(mm)

Flammability : 94V-0

1408 828 1.5(mm)

FPC

YoungPoong : YO’Serise

Daeduck GDS : F1-0

ACT Co.,Ltd. : A1,A2,A3

Yeu Hwan Technology

Co.,Ltd. : D1,M1, N1, T1, mm4, mm5

PCB on Y SUS, Z SUS, X, Y DRV, CTRL B/D

LGE DMC M01,M02,M02C,MP01,M03,M04,M05

M05A,M06,2302,2112S,2112AS,2113S,2113AS

HUNIX SH-D1,SH-E1

DO Co. DO A,B,C

ChinPoon CPCp G3,M4,MG

DaeRyun DR 7,6

LEEJU 1,2,3

DAEDUCK DD3,DD4,DD5,DD7,D2,DD1,DD6

ACCURIS 2-V-0,4-V-0,4-V-0-1,5-V-0,6-V-0,9-V-0

11-V-0,2,3,5,C,7,102-V-0,4,101-V-0,101-V-0-1,1,6,8

Nanjing Elec & Eltek Electronic 001,002

CADAC ELECTRONIC CO LTD CMV-2,CMV-3

Flammability : 94V-0

CTI : 0~4 Level

Records of Revision for Boards, components and ROM DATA

1. Boards

9

10

11

5

6

7

8

No.

1

2

3

4

Date

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

Board

CTRL B/D ASS Y(4-layer)

YDRV TOP B/D ASS Y

YDRV BOTTOM B/D ASS Y

Y SUS B/D ASS Y

Z SUS B/D ASS Y

X RIGHT TOP B/D ASS Y

X RIGHT BTM B/D ASS Y

X LEFT TOP B/D ASS Y

X LEFT BTM B/D ASS Y

X CENTER TOP B/D ASS Y

X CENTER BTM B/D ASS Y

Part Number

6871QCH080A

6871QDH123A

6871QDH124A

6871QYH057A

6871QZH060A

6871QRH062A

6871QRH063A

6871QLH053A

6871QLH054A

6871QXH031A

6871QXH032A

Note

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

2. COMPONENTS

3

4

5

6

No.

1

2

Date

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

2005.10.19

Board

ER_IPM (IC2,IC7)

SUS_IPM (IC9,IC11)

Y Path FET Ass y(HS2)

Scan IC (SN755870)

Crystal (X2)

Data TCP

Part Number

4921QP1033B

4921QP1038B

4921QF8002A

0ILNRTI020B

6212AB4004A

0ILNR00150A

Note

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

Initial Product

3. ROM DATA

No.

1

Date

2005.10.19

ROM Data Version

60X6DN01A_Checksum9B16

Contents

The first ROM

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