Genie GS-15 1530, 1532, GS-19 1930, 1932, GS-20 2032, 2046, GS-26 2632, 2646, GS-32 3232, 3246 Scissor Lift Operator's Manual

Operator’s Manual

GS-1530

GS-1532

GS-1930

GS-1932

GS-2032

GS-2632

GS-3232

GS-2046

GS-2646

GS-3246

Australia

Fifth Edition

Third Printing

Part No. 114423

Operator's Manual Fifth Edition • Third Printing

Important

Read, understand and obey these safety rules and operating instructions before operating this machine.

Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries.

Contents

Page

Introduction ................................................................ 1

Symbol and Hazard Pictorials .................................... 3

General Safety .......................................................... 5

Personal Safety ......................................................... 8

Work Area Safety ...................................................... 9

Legend ...................................................................... 15

Controls .................................................................... 18

Inspections ............................................................... 22

Operating Instructions .............................................. 36

Transport and Lifting Instructions .............................. 43

Maintenance ............................................................. 47

Specifications ........................................................... 49

Contact us:

Internet: www.genielift.com

e-mail: [email protected]

Copyright © 1997 by Genie Industries

Fifth Edition: Thrid Printing, February 2008

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie

Industries.

Printed on recycled paper

Printed in U.S.A.

GS-30 • GS-32 • GS-46 Part No. 114423

Fifth Edition • Third Printing Operator's Manual

Introduction

Owners, Users and Operators:

Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts.

We feel that you make a major contribution to safety if you, as the equipment users and operators:

1 Comply

with employer, job site and governmental rules.

2 Read, understand and follow

the instructions in this and other manuals supplied with this machine.

3 Use good safe work practices

in a commonsense way.

4 Only have trained/certified operators,

directed by informed and knowledgeable supervision, running the machine.

If there is anything in this manual that is not clear or which you believe should be added, please contact us.

Internet: www.genielift.com

E-mail: [email protected]

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

Know and understand the safety rules before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the manufacturer's instructions and safety rules— safety and operator's manuals and machine decals.

You read, understand and obey employer's safety rules and worksite regulations.

You read, understand and obey all applicable governmental regulations.

You are properly trained to safely operate the machine.

Part No. 114423 GS-30 • GS-32 • GS-46 1

Operator's Manual Fifth Edition• Third Printing

Introduction

Hazard Classification

Genie uses symbols, color coding and signal words to identify the following:

Red

Orange

Yellow

Blue

Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a hazardous situation which, if not avoided, could result in property damage.

Intended Use

This machine is intended to be used only to lift personnel, along with their tools and materials to an aerial work site.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

2 GS-30 • GS-32 • GS-46 Part No. 114423


Symbol and Hazard Pictorials Definitions

Read the operator’s manual

Read the service manual Crush hazard Crush hazard Collision hazard

Tip-over hazard

Tip-over hazard

Tip-over hazard Tip-over hazard

Electrocution hazard

Electrocution hazard Explosion hazard

Fire hazard

Burn hazard

Skin injection hazard

Engage safety arm

Keep away from moving parts

Keep clear of outriggers and tires

Move machine to level ground

Close chassis tray

Lower the platform

Do not set up where it cannot be leveled with outriggers

Maintain required clearance

Only trained maintenance personnel should access compartments

Use a pice of cardboard or paper to search for leaks

Part No. 114423 GS-30 • GS-32 • GS-46 3

Operator's Manual

Symbol and Hazard Pictorials Definitions

Fifth Edition• Third Printing

Batteries used as counterweights Chock the wheels Release brakes

Grounded AC

3-wire only

Replace damaged wires and cords

Wheel load

Transport diagram

Tiedown

Lanyard attachment point

No smoking

Voltage rating for power to platform

Pressure rating for air line to platform

Side force

Windspeed

Maximum capacity including occupant

4 GS-30 • GS-32 • GS-46 Part No. 114423


General Safety

Safety signs and locations

Decals with words

DANGER

Failure to read, understand and obey the operator's manual and the following safety rules will result in death or serious injury.

Improper Use Hazard

The operator is responsible for safe machine operation. This includes:

Tip-over Hazards

Do not exceed r a ted lo a d c a p a city.

Do not us e m a chine on a moving or mo b ile su rf a ce or vehicle.

1 Avoid h a z a rdo us s it ua tion s .

2 Alw a y s perform a pre-oper a tion in s pection.

Do not r a i s e pl a tform u nle ss m a chine i s on a firm su rf a ce. Avoid drop-off s , hole s a nd u n s t ab le or s lippery su rf a ce s .

Be su re a ll tire s a re in good condition, c as tle n u t s a re properly tightened a nd cotter pin s a re properly in s t a lled.

3 Alw a y s perform f u nction te s t s prior to us e.

Fall Hazards

4 In s pect work pl a ce.

5 Only us e the m a chine as it w as intended.

Do not oper a te u nle ss :

Yo u re a d, u nder s t a nd a nd o b ey:

- m a n u f a ct u rer ’s in s tr u ction s a nd sa fety r u le s — m a n ua l s a nd dec a l s sa fety a nd oper a tor' s

- employer ’s sa fety r u le s

- a pplic ab le government a l reg u l a tion s

Yo u a re properly tr a ined to sa fely oper a te thi s m a chine

Electrocution Hazards

Maintain required clearance.

Line voltage

Thi s m a chine i s not electric a lly in su l a ted a nd will not provide protection from cont a ct with or proximity to electric a l c u rrent.

Required clearance

Do not drive m a chine on a s lope th a t exceed s the m a xim u m s lope or s ide s lope r a ting for the m a chine.

Model s witho u t o u trigger s :

Do not r a i s e pl a tform u nle ss m a chine i s on a level su rf a ce.

Model s with o u trigger s :

Do not r a i s e pl a tform u nle ss m a chine i s level.

Do not r a i s e pl a tform when wind s peed s m a y exceed 2 8 mph / 12.5 m/ s . Do not oper a te m a chine in s trong or g us ty wind s . Do not incre as e su rf a ce a re a of pl a tform or lo a d. Incre as ing a re a expo s ed to wind will decre as e m a chine s t ab ility.

Do not drive the m a chine on or ne a r u neven terr a in, u n s t ab le su rf a ce s or other h a z a rdo us condition s with the pl a tform r a i s ed.

Do not s it, s t a nd or clim b on the pl a tform g ua rd r a il s .

M a int a in a firm footing on the pl a tform floor a t a ll time s .

Do not clim b down from the pl a tform when r a i s ed.

Att a ch pl a tform entry ch a in a nd clo s e entry g a te b efore oper a ting.

Crushing Hazards

Keep h a nd s a nd lim bs o u t of s ci ss or s .

U s e common s en s e a nd pl a nning when oper a ting m a chine with controller from gro u nd. M a int a in sa fe di s t a nce s b etween oper a tor, m a chine a nd fixed o b ject s .

Collision Hazards

Be a w a re of limited s ight di s t a nce a nd b lind s pot s when driving or oper a ting.

Check work a re a for overhe a d o bs tr u ction s or other po ss i b le h a z a rd s .

3 00V to 50KV

50KV to 200KV

10 ft

15 ft

3 .05 m

4.60 m

Do not p us h off or p u ll tow a rd a ny o b ject o u t s ide of the pl a tform.

200KV to 3 50KV

3 50KV to 500KV

20 ft

25 ft

6.10 m

7.62 m

Do not pl a ce or a tt a ch overh a nging lo a d s to a ny p a rt of thi s m a chine.

Be a w a re of cr us hing h a z a rd when gr as ping pl a tform g ua rd r a il.

O bs erve a nd us e color-coded direction a rrow s on the pl a tform control s for drive a nd s teer f u nction s .

500KV to 750KV 3 5 ft 10.67 m

Damaged Machine Hazards

750KV to 1000KV

Explosion Hazards

45 ft 1 3 .72 m

Do not s t a rt engine if yo u s mell or detect li qu id petrole u m g as (LPG), g as oline, die s el f u el or other explo s ive subs t a nce s .

U s e extreme c a re a nd s low s peed s while driving the m a chine in s towed po s ition a cro ss u neven terr a in, de b ri s , u n s t ab le or s lippery su rf a ce s a nd ne a r hole s a nd drop-off s .

Do not a lter or di sab le m a chine component s th a t in a ny w a y a ffect sa fety a nd s t ab ility.

Do not us e a d a m a ged or m a lf u nctioning m a chine.

Be su re a ll m a inten a nce h as b een performed as s pecified in the a ppropri a te oper a tor' s a nd s ervice m a n ua l s

Be su re a ll dec a l s a re in pl a ce a nd legi b le.

Do not ref u el the m a chine with the engine r u nning.

Do not pl a ce l a dder s or s c a ffold s in pl a tform or a g a in s t a ny p a rt of thi s m a chine.

Be su re sa fety, oper a tor ’s a nd re s pon s i b ilitie s m a n ua l s a re complete, legi b le a nd in the s tor a ge cont a iner loc a ted on the pl a tform.

114386 A

44736 C

DANGER

Tip-over

Hazard

If tilta l a rm s o u nd s , u nit i s on a s evere s lope. De a th or s erio us inj u ry co u ld occ u r.

1 Lower the pl a tform.

2 Move the m a chine to level su rf a ce.

GS-30 • GS-32 • GS-46

DANGER

Do not s et m a chine u p where it c a nnot b e leveled us ing the o u trigger s .


Improper us e of o u trigger s will re su lt in de a th or inj u ry.

114359 A

Re a d the m a n ua l for sa fe oper a tion of o u trigger f u nction.

WARNING

Improper oper a tion or m a inten a nce c a n re su lt in s erio us inj u ry or de a th.

Re a d a nd u nder s t a nd Oper a tor' s

M a n ua l, Re s pon s i b ilitie s M a n ua l a nd

Sa fety M a n ua l a nd a ll sa fety s ign s b efore us ing or m a int a ining m a chine.

If yo u do not u nder s t a nd the inform a tion in the m a n ua l s , con su lt yo u r su pervi s or, the owner or the m a n u f a ct u rer.

28236 D

5 Part No. 114423


General Safety


DANGER

Crushing Hazard

Death or serious injury can result from contact with moving scissor arms.

82561 B

Engage safety arm before performing maintenance or repair.

See service manual.

44255 C

DANGER

Crushing hazard

Contact with moving parts will result in death or serious injury.

Keep a w a y from moving p a rt s .

WARNING

Injection Hazard

E s c a ping fl u id u nder pre ssu re c a n penetr a te s kin, c aus ing s erio us inj u ry.

Relieve pre ssu re b efore di s connecting hydr au lic line s . Keep a w a y from le a k s a nd pin hole s . U s e a piece of c a rd b o a rd or p a per to s e a rch for le a k s . Do not us e h a nd.

Fl u id injected into s kin m us t b e su rgic a lly removed within a few ho u r s b y a doctor f a mili a r with thi s type of inj u ry or g a ngrene will re su lt.

82558 B

114385 A

DANGER

Electrocution Hazard

De a th or i n ju ry c a n re su lt from cont a ct i ng electr i c power l i ne s.

Alw a y s cont a ct the electr i c power l i ne owner .

The electr i c power s h a ll b e d is connected or the power l i ne s moved or i n su l a ted b efore m a ch i ne oper a t i on s b eg i n .


Line voltage Required clearance

0 to 50KV

50KV to 200KV

10 ft

15 ft

3.

4 .

05 m

60 m

200KV to 3 50KV

3 50KV to 500KV

500KV to 750KV

750KV to 1000KV

20 ft

25 ft

3 5 ft

45 ft 1

6 .

10 m

7 .

62 m

10 .

67 m

3.

72 m

WARNING

Crushing hazard.

Lowering the outriggers or tires onto a person's foot can result in serious injury.

WARNING

Keep cle a r of o u trigger s a nd tire s b efore lowering.




DANGER

Tip-over hazard.

Raising the platform or driving the machine with chassis trays open will result in death or serious injury.

Close chassis trays before raising the platform or driving the machine.

44737 B

WARNING

6

Compartment access is restricted.

Contact with components under any cover may result in serious injury.

28175 H

Only tr ai ned m ai nten a nce per s onnel s ho u ld a cce ss comp a rtment s.

Acce ss b y oper a tor is only a dv is ed when perform i ng Pre-oper a t i on In s pect i on .

All comp a rtment s m us t rem ai n clo s ed a nd s ec u red d u r i ng oper a t i on .

Failure to read, understand and obey the safety rules will result in death or serious injury.

The operator is responsible for safe machine operation.

This includes:

Do not operate unless:

1 Avoid h a z a rdo us s it ua tion s .

2 Alw a y s perform a pre-oper a tion in s pection.

3 Alw a y s perform f u nction te s t s prior to us e.

4 In s pect the work pl a ce.

5 Only us e the m a chine as it w as intended.

You

re a d, u nder s t a nd a nd o b ey:

- m a n u f a ct u rer ’s in s tr u ction s a nd sa fety r u le s — sa fety a nd oper a tor' s m a n ua l s a nd dec a l s

- employer ’s sa fety r u le s

- a pplic ab le government a l reg u l a tion s

You

a re properly tr a ined to sa fely oper a te thi s m a chine.

GS-30 • GS-32 • GS-46 Part No. 114423


General Safety


44255 C

DANGER

Crushing hazard

Contact with moving parts will result in death or serious injury.

Keep a w a y from moving p a rt s .

DANGER

Crushing Hazard

Death or serious injury can result from contact with moving scissor arms.

82561 B

Engage safety arm before performing maintenance or repair.

See service manual.

DANGER

Tip-over Hazard

Altering or disabling limit switches can result in machine tip-over. Machine tip-over will result in death or serious injury.

Do not a lter or di sab le limit s witch( s ).

31060 C

DANGER

Explosion / Burn Hazard

Ignition of explo s ive g as e s or cont a ct with corro s ive a cid will c aus e de a th, bu rn s or b lindne ss

Keep a ll open fl a me s a nd s p a rk s a w a y. We a r per s on a l protective e qu ipment, incl u ding f a ce s hield, glove s a nd long s leeve s hirt.

READ MANUALS

Re a d a ll m a n ua l s prior to oper a tion.

DO NOT OPERATE e qu ipment if yo u do not u nder s t a nd the inform a tion in the m a n ua l s .

Con su lt yo u r su pervi s or, the owner or the m a n u f a ct u rer.

31788 C

WARNING




Part No. 114423

114385 A

DANGER

Electrocution Hazard

De a th or i n ju ry c a n re su lt from cont a ct i ng electr i c power l i ne s.

Alw a y s cont a ct the electr i c power l i ne owner .

The electr i c power s h a ll b e d is connected or the power l i ne s moved or i n su l a ted b efore m a ch i ne oper a t i on s b eg i n .


Line voltage

0 to 50KV

Required clearance

10 ft 3.

05 m

50KV to 200KV

200KV to 3 50KV

3 50KV to 500KV

500KV to 750KV

750KV to 1000KV

15 ft

20 ft

25 ft

3 5 ft

45 ft 1

4

6

7

10

.

.

.

60 m

10 m

62 m

.

67 m

3.

72 m

=

33 5 l bs /

152 kg

DANGER


Failure to replace batteries with proper weight batteries will result in death or serious injury.

B a tterie s a re us ed as co u nterweight a nd a re critic a l to m a chine s t ab ility. E a ch ba ttery m us t weigh 65 l bs / 2 9 .5 kg.

B a ttery b ox incl u ding ba tterie s m us t weigh a minim u m of 33 5 l bs

/ 152 kg.

114360 A

DANGER


Raising the platform or driving the machine with chassis trays open will result in death or serious injury.

GS-30 • GS-32 • GS-46

Close chassis trays before raising the platform or driving the machine.

44737 B

DANGER

1 M a ke su re m a chine i s on a firm, level su rf a ce or s ec u red.

2 Chock wheel s .

Collision Hazard

Failure to secure machine before releasing brakes will result in death or serious injury.

3 Rele as e b r a ke s .

INSTRUCTIONS

Brake Release Operation

After m a chine i s lo a ded:

1 Chock wheel s to prevent m a chine from rolling.

1 Chock wheel s to prevent m a chine from rolling.

2 Be su re winch line i s properly s ec u red to drive ch ass i s tie point s a nd p a th i s cle a r of a ll o bs tr u ction s .

3 P us h in b l a ck b r a ke rele as e kno b to open b r a ke v a lve.

4 P u mp red b r a ke rele as e p u mp kno b .

2 Pre ss drive f u nction s elect bu tton. Pre ss a nd hold f u nction en ab le s witch on control h a ndle.

Move control h a ndle off center to re s et b r a ke s .

97712 B

DANGER

Electrocution / Fire Hazard

De a th or s erio us inj u ry will re su lt from us e of improper or d a m a ged cord a nd o u tlet.

Connect ch a rger to a gro u nded

AC 3 -wire electric a l o u tlet only.

Before e a ch us e, in s pect for d a m a ged cord, c ab le s a nd wire s . Repl a ce d a m a ged item s b efore oper a ting.

31508 D

WARNING




7

Operator's Manual

Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply:

All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the manufacturer’s instructions.


8 GS-30 • GS-32 • GS-46 Part No. 114423


Work Area Safety

Electrocution Hazards

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.

Line Voltage

0 to 50KV

50KV to 200KV

200KV to 350KV

350KV to 500KV

500KV to 750KV

750KV to 1000KV

Required Clearance

3.05 m

4.60 m

6.10 m

7.62 m

10.67 m

13.72 m


Occupants, equipment and materials must not exceed the maximum platform capacity or the maximum capacity of the platform extension.

Maximum Capacity

Model retracted

GS-1530

272 kg

Platform extended

Platform Platform Extension Maximum

only

159 kg

only

113 kg

occupants

2

GS-1930

227 kg

GS-2032

363 kg

GS-2632

227 kg

113 kg

249 kg

113 kg

113 kg

113 kg

113 kg

2

2

2

GS-3232

227 kg

GS-2046

544 kg

GS-2646

454 kg

GS-3246

318 kg

113 kg

431 kg

113 kg

113 kg

340 kg 113 kg

204 kg 113 kg

3

2

2

4

Platform retracted Platform extended

Extension only

Platform only

Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

Part No. 114423 GS-30 • GS-32 • GS-46 9



Do not raise the platform unless the machine is on a firm, level surface.

winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis only when the machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.

Do not drive over 0.8 km/h with the platform raised.

Outdoor Use

: Do not raise the platform when wind speeds may exceed 12.5 m/s. If wind speeds exceed 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.

Indoor Use:

When raising the platform, follow ratings for allowable side force and number of occupants on the next page.

Do not operate the machine in strong or gusty

Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.

Do not use the machine as a crane.

Do not push the machine or other objects with the platform.

Do not contact adjacent structures with the platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine with the chassis trays open.

10 GS-30 • GS-32 • GS-46 Part No. 114423



Do not push off or pull toward any object outside of the platform.

Maximum allowable manual force

Model

GS-1530

GS-1532

Manual Force

400 N

400 N

200 N

Maximum

Occupants

Indoor use only - 2

Indoor - 2

Outdoor - 1

GS-1930

GS-1932

GS-2032

GS-2632

GS-3232

GS-2046

GS-2646

GS-3246

400 N

400 N

200 N

400 N

200 N

400 N

400 N

400 N

400 N

400 N

200 N

Indoor use only - 2

Indoor - 2

Outdoor - 1

Indoor - 2

Outdoor - 1

Indoor use only - 2

Indoor use only - 2

Indoor/Outdoor - 2

Indoor/Outdoor - 2

Indoor - 2

Outdoor - 1

Do not alter or disable the limit switches.

Do not alter or disable machine components that in any way affect safety and stability.

Do not replace items critical to machine stability with items of different weight or specification.

Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability.

Each battery must weigh 29.5 kg. Battery box including batteries must weigh a minimum of

152 kg.

Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail systems can increase the weight in the platform and the surface area of the platform or the load.

Do not place or attach fixed or overhanging loads to any part of this machine.

Do not place ladders or scaffolds in the platform or against any part of this machine.

Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.

Do not use the machine on a moving or mobile surface or vehicle.

Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.

Part No. 114423 GS-30 • GS-32 • GS-46 11



If equipped with outriggers

Do not set the machine up where it cannot be leveled using only the outriggers.

Do not adjust the outriggers while the platform is raised.

Do not drive while the outriggers are lowered.

Crushing Hazard

Keep hands and limbs out of scissors.

Keep hands clear when folding rails.

Do not work under the platform or in the scissor links without the safety arm in place.

Use common sense and planning when operating the machine with the controller from the ground.

Maintain safe distances between the operator, the machine and fixed objects.

Operation on Slopes Hazards

Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine.

Slope rating applies to machines in the stowed position.

Fall Hazards

The guard rail system provides fall protection. If occupants of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements. Use approved lanyard attachment point provided.

Keep the platform floor clear of debris.

Attach the platform entry chain or close the entry gate before operating.

Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.

Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.

Model

GS-1530

GS-1532

GS-1930

GS-1932

GS-2032

GS-2632

GS-3232

GS-2046

GS-2646

GS-3246

Maximum slope rating stowed position

30% (17°)

30% (17°)

25% (14°)

25% (14°)

30% (17°)

25% (14°)

25% (14°)

30% (17°)

30% (17°)

25% (14°)

Maximum side slope rating stowed position

30% (17°)

30% (17°)

25% (14°)

25% (14°)

30% (17°)

25% (14°)

25% (14°)

30% (17°)

30% (17°)

25% (14°)

Note: Slope rating is subject to ground conditions and adequate traction.

Do not climb down from the platform when raised.

Do not enter or exit the platform unless the machine is in the stowed position.

Collision Hazards

Be aware of limited sight distance and blind spots when driving or operating.

Be aware of extended platform position when moving the machine.

The machine must be on a level surface or secured before releasing the brakes.

12 GS-30 • GS-32 • GS-46 Part No. 114423



Check the work area for overhead obstructions or other possible hazards.

Be aware of crushing hazards when grasping the platform guard rail.

Operators must comply with employer, job site and governmental rules regarding use of personal protective quipment.

Do not lower the platform unless the area below is clear of personnel and obstructions.

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

No stunt driving or horseplay while operating a machine.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.

Explosion and Fire Hazards

Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual and the appropriate service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilities manuals are complete, legible and in the storage container located on the platform.

Component Damage Hazards

Do not use any battery charger greater than 24V to charge the batteries.

Do not use the machine as a ground for welding.

Part No. 114423 GS-30 • GS-32 • GS-46 13



Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

Do not expose the batteries or the charger to water or rain during charging.

Explosion Hazards

Keep sparks, flames and lighted tobacco away from batteries. Batteries emit an explosive gas.

The battery tray should remain open during the entire charging cycle.

Do not contact the battery terminals or the cable clamps with tools that may cause sparks.

Component Damage Hazard

Do not use any battery charger greater than 24V to charge the batteries.

Electrocution / Burn Hazards

Connect the battery charger to a grounded, AC 3-wire electrical outlet only.

Inspect daily for damaged cords, cables and wires.

Replace damaged items before operating.

Avoid electrical shock from contact with battery terminals. Remove all rings, watches and other jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability.

Each battery must weigh 29.5 kg. Battery tray including batteries must weigh a minimum of 152 kg.

Lifting Hazard

Use the appropriate number of people and proper lifting techniques when lifting batteries.

Lockout After Each Use

1 Select a safe parking location—firm level surface, clear of obstruction and traffic.

2 Lower the platform.

3 Turn the key switch to the off position and remove the key to secure from unauthorized use.

4 Chock the wheels.

5 Charge the batteries.

14 GS-30 • GS-32 • GS-46 Part No. 114423

Fifth Edition • Third Printing

GS-1530

GS-1532

GS-1930

GS-1932

Operator's Manual

Legend

1 Platform guard rails

2 Lanyard anchorage point

3 Air line to platform (optional)

4 Manual storage container

5 Platform controls

6 Platform extension

7 Transport tie-down

8 Steer tire

9 Pothole guard

10 LED diagnostic readout

11 Ground controls

12 Non-steer tire

13 Emergency lowering knob

14 Brake release pump

15 Entry ladder/transport tie-down

16 Battery charger

(on opposite side of machine)

17 Tilt alarm (under cover)

18 Inverter (optional)

19 Safety arm

20 GFCI outlet

21 Platform extension release pedal

22 Platform entry chain or gate

Part No. 114423 GS-30 • GS-32 • GS-46 15

Operator's Manual

Legend

GS-2032

GS-2632

GS-3232

16





4 Outrigger controls -

GS-3232 models

5 Platform controls



8 Auxiliary lowering knob


10 Steer tire

11 Outrigger - GS-3232 models

12 Pothole guard


14 Ground controls

15 Non-steer tire



18 Battery charger




21 Safety arm

22 GFCI outlet



25 Outrigger control ECM

GS-3232 models

GS-30 • GS-32 • GS-46 Part No. 114423


GS-2046

GS-2646

GS-3246

Operator's Manual

Legend





5 Platform controls


7 Auxiliary lowering knob


9 Steer tire

10 Pothole guard


12 Ground controls

13 Non-steer tire



16 Battery charger




19 Safety arm

20 GFCI outlet



Part No. 114423 GS-30 • GS-32 • GS-46 17

Operator's Manual

Controls


Ground Control Panel

1 7 amp breaker for electric circuits

2 Key switch for platform/off/ground selection

Turn the key switch to the platform position and the platform controls will operate. Turn the key switch to the off position and the machine will be off. Turn the key switch to the base position and the ground controls will operate.

3 Hour meter

Indicates the number of hours the machine has been put into use.

4 Platform up/down toggle switch

Move the switch up and the platform will raise. Move the switch down and the platform will lower.

5 Red Emergency Stop button

Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red Emergency Stop button to the on position to operate the machine.

18 GS-30 • GS-32 • GS-46 Part No. 114423


Controls

Outrigger Control Panel (GS-3232)

1 Lift enable indicator

Turns green to indicate that the up/down function can be operated.

2 Lift error indicator light

Turns red to indicate that the up/down function cannot be operated.

3 Individual outrigger indicator light

Turns solid green to indicate the outriggers made contact with the ground. Flashes red or solid red to indicate an error.

4 Function enable button

Press and hold the button to activate the outrigger extend or outrigger retract button.

5 Outrigger extend button.

Press this button and the outriggers will extend.

6 Outrigger retract button.

Press this button and the outriggers will retract.

Part No. 114423 GS-30 • GS-32 • GS-46 19

Operator's Manual

Controls


Platform Control Panel

1 Thumb rocker switch for steer functions

2 Drive speed button

3 Drive function select button


5 LED

6 Lift function select button

7 Horn button

8 Proportional control handle and function enable switch for lift and drive functions

20 GS-30 • GS-32 • GS-46 Part No. 114423


Controls

Platform Control Panel

1 Thumb rocker switch for steer functions

Press the thumb rocker switch in either direction to activate steer function.

2 Drive speed button

Press this button to activate the slow or fast drive function.

3 Drive function select button

Press this button to activate the drive function.


Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red Emergency Stop button to the on position to operate the machine.

5 LED

Diagnostic read out, and battery charge indicator.

6 Lift function select button

Press this button to activate the lift function.

7 Horn Button

Push the horn button and the horn will sound.

Release the horn button and the horn will stop.

8 Proportional control handle and function enable switch for lift and drive functions.

Lift function: Move the control handle in the direction indicated by the blue arrow and the platform will raise. Move the control handle in the direction indicated by the yellow arrow and the platform will lower. The descent alarm will sound while the platform is lowering.

Drive function: Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points. Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points.

Part No. 114423 GS-30 • GS-32 • GS-46 21


Inspections



1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

Know and understand the pre-operation inspection before going on to the next section.




Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection performed by the operator prior to each work shift.

The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.

The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator.

Refer to the list on the next page and check each of the items.

If damage or any unauthorized variation from factory delivered condition is discovered, the machine must be tagged and removed from service.

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests.

Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual.

22 GS-30 • GS-32 • GS-46 Part No. 114423


Inspections

Pre-operation Inspection

R

Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform.

R Be sure that all decals are legible and in place.

See Inspections section.

R

Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section.

R

Check for battery fluid leaks and proper fluid level. Add distilled water if needed. See

Maintenance section.

Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications:

R

Electrical components, wiring and electrical cables

R Hydraulic hoses, fittings, cylinders and manifolds

R Battery pack and connections

R

Drive motors

R

Wear pads

R Tires and wheels

R

Ground strap

R

Limit switches, alarms and horn

R

Alarms and beacons (if equipped)

R Nuts, bolts and other fasteners

R

Platform entry chain or gate

R

Brake release components

R

Safety Arm

R Pothole guards

R

Platform extension

R

Scissor pins and retaining fasteners

R Platform control joystick

Check entire machine for:

R

Cracks in welds or structural components

R

R

Dents or damage to machine

Excessive rust, corrosion or oxidation

R Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened.

R

Be sure side rails are installed and bolts are fastened.

R

Be sure that the chassis trays are closed and latched and the batteries are properly connected.

Note: If the platform must be raised to inspect the machine, make sure the safety arm is in place.

See Operating Instructions section.

Part No. 114423 GS-30 • GS-32 • GS-46 23


Inspections





3 Always perform function tests prior to use.

Know and understand the function tests before going on to the next section.



Function Test Fundamentals

The function tests are designed to discover any malfunctions before the machine is put into service.

The operator must follow the step-by-step instructions to test all machine functions.

A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.

After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service.

24 GS-30 • GS-32 • GS-46 Part No. 114423


Inspections

1 Select a test area that is firm, level and free of obstruction.

2 Be sure the battery pack is connected.

At the Ground Controls

3 Pull out the platform and ground red

Emergency Stop buttons to the on position.

4 Turn the key switch to ground control.

5 Observe the diagnostic LED readout on the platform controls.

Result: The LED should look like the picture at right.

Test Emergency Stop

6 Push in the ground red Emergency Stop button to the off position.

Result: No functions should operate.

7 Pull out the red Emergency Stop button to the on position.

Test the Up/Down Functions

The audible warnings on this machine and the standard horn all come from the same central alarm. The horn is a constant tone. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute. The alarm that goes off when the machine is not level sounds at 600 beeps per minute. An optional automotive-style horn is also available.

8 Activate the up function.

Result: The platform should raise.

9 Activate the down function.

Result: The platform should lower. The descent alarm should sound while the platform is lowering.

Test Emergency Lowering

10 Activate the up function and raise the platform approximately 60 cm.

11 Pull the Emergency lowering knob located behind the entry ladder.

Result: The platform should lower. The descent alarm will not sound.

12 Turn the key switch to platform control.

At the Platform Controls

Test Emergency Stop

13 Push in the platform red Emergency Stop button to the off position.


Test the Horn

14 Pull out the red Emergency Stop button to the on position.

15 Push the horn button.

Result: The horn should sound.

Part No. 114423 GS-30 • GS-32 • GS-46 25


Inspections

Test the Function Enable Switch

16 Do not hold the function enable switch on the control handle.

17 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow.


Test the Up/Down Functions

18 Press the lift function select button.

19 Press and hold the function enable switch on the control handle.

20 Slowly move the control handle in the direction indicated by the blue arrow.

Result: The platform should raise. The pothole guards should deploy.

21 Release the control handle.

Result: The platform should stop raising.

22 Press and hold the function enable switch.

Slowly move the control handle in the direction indicated by the yellow arrow.

Result: The platform should lower. The descent alarm should sound while the platform is lowering.

Test the Steering

Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine.

23 Press the drive function select switch.


25 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel.

Result: The steer wheels should turn in the direction that the blue triangle points on the control panel.

26 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel.

Result: The steer wheels should turn in the direction that the yellow triangle points on the control panel.

Test Drive and Braking


28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move, then return the handle to the center position.

Result: The machine should move in the direction that the blue arrow points on the control panel, then come to an abrupt stop.

29 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move, then return the handle to the center position.

Result: The machine should move in the direction that the yellow arrow points on the control panel, then come to an abrupt stop.

Note: The brakes must be able to hold the machine on any slope it is able to climb.

26 GS-30 • GS-32 • GS-46 Part No. 114423


Inspections

Test the Tilt Sensor Operation

Note: Perform this test from the ground with the platform controller. Do not stand in the platform.

30 Fully lower the platform.

31 Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them.

32 Raise the platform approximately 2.1 m from the ground.

Result: The platform should stop elevating and the tilt alarm will sound at 600 beeps per minute.

33 Move the drive control handle in the direction indicated by the blue arrow, then move the drive control handle in the direction indicated by the yellow arrow.

Result: The drive function should not work in either direction.

34 Lower the platform and remove both pieces of wood.

Test Limited Drive Speed



Raise the platform approximately 1.2 m from the ground.

Result: The pothole guards should deploy.

37 Press the drive function select switch.


Slowly move the control handle to the full drive position.

Result: The maximum achievable drive speed with the platform raised should not exceed

20 cm/s.

If the drive speed with the platform raised exceeds 20 cm/s, immediately tag and remove the machine from service.

Test the Pothole Guards

Note: The pothole guards should automatically deploy when the platform is raised. The pothole guards activate another limit switch which allows the machine to continue to function. If the pothole guards do not deploy, an alarm sounds and the machine will not drive.

39 Raise the platform.

Result: When the platform is raised

1.2 m from the ground, the pothole guards should deploy.

40 Press on the pothole guards on one side, and then the other.

Result: The pothole guards should not move.

41 Lower the platform.

Result: The pothole guards should return to the stowed position.

42 Place a 2x4 or similar piece of wood under a pothole guard. Raise the platform.

Result: Before the platform is raised

2.1 m from the ground, an alarm should sound and the drive function should not work.

43 Lower the platform and remove the 2x4.

Part No. 114423 GS-30 • GS-32 • GS-46 27


Inspections

Test the Outrigger System




Result: The platform should raise to

6.7 m and stop. The lift error indicator light will turn red.


48 Press and hold the outrigger extend button.

Result: The outriggers should not extend.

49 Press and hold the function enable button. Press and hold the outrigger extend button.

Result: The outriggers should extend. The individual outrigger LED indicator lights will turn green as the corresponding outrigger makes contact with the ground.

Continue pressing the function enable and the outrigger extend buttons until the lift enable indicator light turns green and a beep is heard.

The machine is now level. At this point, the drive and steer functions are disabled.



Result: The platform should raise to

9.8 m and stop.


53 Press and hold the outrigger retract button.

Result: The outriggers should not retract.

54 Press and hold the function enable button.

Press and hold the outrigger retract button.

Result: The outriggers should start retracting.

Release the function enable and the outrigger retract buttons once the outriggers are off the ground. After approximately 5 seconds, the outrigger indicator lights will turn off. All functions are now restored.

Note: The machine drive speeds are reduced the first time the drive function is enabled after retracting the outriggers. The drive speeds are restored to normal after driving for approximately

6 seconds.

28 GS-30 • GS-32 • GS-46 Part No. 114423







4 Inspect the workplace.

Know and understand the workplace inspection before going on to the next section.


Inspections

Fundamentals

The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.

It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine.

Workplace Inspection

•

•

•

•

•

•

•

•

•

•

Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions or debris sloped surfaces unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions

Part No. 114423 GS-30 • GS-32 • GS-46 29


Inspections

Decal Inspection for models

GS-1530, GS-1532, GS-1930 and GS-1932

Use the pictures on the next page to verify that all decals are legible and in place.

Below is a numerical list with quantities and descriptions.

43618

43619

43658

44255

44736

44737

44753

44980

44981

52475

65052

62053

Part No. Description

28174 Label - Power to Platform, 230V

28175 Warning - Compartment Access

28176

28235

28236

Label - Missing Manuals

Label - Power to Platform, 115V

Warning - Improper Operation

31060

31508

31788

40434

43089

43093

Danger - Electrocution Hazard

Danger - Battery Safety

Label - Lanyard Anchorage

Label - Tire Specification

Quantity

Danger - Tip Over Hazard, Limit Switch

2

1

1

2

1

1

1

1

3

Instructions - Operation, Ground Control 1

4

62054

72086

72143

72853

72970

Label - Directional Arrows

Label - Safety Arm

Label - Power to Charger, 230V

Danger - Crushing Hazard

Danger - Tip-over Hazard, Tilt Alarm

Danger - Tip-over Hazard, Trays Open

Label - LED Diagnostic Readout


Label - Air Line to Platform, 110 PSI

Label - Transport Tie-down

Label - ECM Fault Codes

Cosmetic - Genie GS-1530


Label - Lifting Eye

Label - Emergency Stop

Danger - Improper Use Hazard

2

4

1

1

Instructions - Battery Charger Operation 1

5

2

2

1

1

2

4

1

2

2

1

1

Part No. Description Quantity

82287

82366

82557

82558


Label - Chevron Rykon

Label - Platform Controls Location

Warning - Skin Injection Hazard

82559

82561

82563

82564

82566

82567

82568

82570

82571

Instructions - Annual Inspection


Instructions - Max Cap, 500 lbs / 227 kg, 1

GS-1930


GS-1530

Instructions - Maximum Manual Force,

GS-1532 and GS-1932

1

Ground Control Panel


1

2

1

2

Label - Wheel Load,

GS-1530 and GS-1532

Label - Wheel Load,

GS-1930 and GS-1932

4

4

Instructions - Battery Connection Diagram 1 82657

97618

97712


GS-1530 and GS-1930

Danger/Instructions -

Brake Release Safety and Operation

97772 Platform Control Panel

114360 Danger - Tip-over Hazard, Batteries

1

1

1

1

114361 Label - Transport Diagram

114385 Danger - Electrocution Hazard

114386 Danger - General Safety Rules

114414 Instructions - Operation, Platform Control 1

133199 Label - Emergency Lowering 1

2

2

1

2

1

1

1

30 GS-30 • GS-32 • GS-46 Part No. 114423


Inspections

28174 or 28235

43618

40434

40434

28236

28176

97772

65052

44736

114386

114414

43618

Decal Plate

82557

82563 or 82564 or 62054 or 82568 or 82287 or 82568

44981

Ground Controls

Side

44255

Battery Side

43619

44255

82561

72853

114385

44753

82567

44981

28174 or 28235

133199

52475

97712

82570 or 82571

46287 72143

82366 65052

43609 28175

82559

82558

44737

46287

82570 or 82571

52475

72086

114361

72086

31060

52475

114360

31788

82657

44737

44255

82570 or 82571

46287

82561

72086

114385

72086

114361

52475

46287

82570 or 82571

31508 or 44980

72970

Part No. 114423 GS-30 • GS-32 • GS-46 31


Inspections


GS-2032, GS-2632 and GS-3232



43658

44255

44736

44737

44753

44980

44981

46287

52475

62055

65052

72086

72143

72853

72970

72973

82307



28175

28176

28235

28236

31060

Warning - Compartment Access




Quantity

Danger - Tip-over Hazard, Limit Switch

2

1

1

1

1

2

31508

31788

40434

43089

43618

43619

Danger - Power to Battery Charger



Label - Directional Arrows

Label - Safety Arm

1

1

5


2

1



Danger - Tip-over Hazard, Tilt Alarm

Danger - Tip-over Hazard, Trays Open



Label - Air to Platform, 110 PSI

Notice - Tire Specification




Label - Lifting Eye



2

4

5

2

1

2

1

4

1

1

2

1

2

4

1

1




GS-2632 and GS-3232


82366

82506

82557

82558

82559

82561

82563

82567

82657

82693

Label - Chevron Rykon

Danger - Foot Crushing Hazard



Quantity

1

4

1

1

1

2

Instructions - Annual Inspection



GS-2632 and GS-3232

Ground Control Panel 1

Instructions - Battery Connection Diagram 1

97692

97693

97694


GS-2032

Label - Wheel Load, GS-2032 4

Label - Wheel Load, GS-2632


GS-2032

4

1

97712

97772



Platform Control Panel

114136 Outrigger Control Panel, GS-3232

114324 Cosmetic - Genie GS-3232

114359 Danger - Tip over Hazard, Outriggers



114362 Label - Wheel Load, GS-3232



114428 Instructions - Maximum Travel Height

1


1000062 Instructions - Operation, Plaform Control 1

1

1

2

1

4

2

1

1

1

2

32 GS-30 • GS-32 • GS-46 Part No. 114423


114136

40434

28176

97772

65052

28236

44736

114386

1000062

114359

43618

Operator's Manual

Inspections

82557

43618

40434

Decal Plate

114428

62055 or 114324

Ground Controls

Side

or 72973 or 114324

44981

Battery Side

44255

43619

Serial label

82561

72853

114385

44753

82567

52475

44981 or 97693 or 114362

97712

46287

82506

72086

72143

82366

65052

43609 82559

28175

82558

44737

46287

133199

97692

114361

82506

52475

31060

46287

72086

82506

31788

114360

Part No. 114423 GS-30 • GS-32 • GS-46

44255 or 97693 or 114362

82561

72086

114385

52475

114361

46287

97692 or 97693 or 114362

82506

31508

72970

33


Inspections


GS-2046, GS-2646 and GS-3246



44736

44737

44753

44980

44981

46287

52475

62056

62057

62058

65052

72086

72143

72853

72970



28175

28176

28235

28236

Warning - Compartment Access




31060

31508

31788

40434

Danger - Tip-over Hazard, Limit Switch

Danger - Electrocution Hazard



Quantity

2

1

1

2

1

1

1

1

5

43089

43618

43619

43658

44255


Label - Directional Arrows 2

Label - Safety Arm



1

1

4

Danger - Tip-over, Tilt Alarm

Danger - Tip-over, Trays Open



Label - Air Line to Platform, 110 PSI

Notice - Tire Specification






Label - Lifting Eye



4

5

1

2

2

2

1

2

1

2

2

4

1

1



82366 Label - Chevron Rykon

82557

82558



82559

82561

82567

82657

Instuctions - Annual Inspection


Ground Control Panel

Quantity

1

1

1

1

2

1

Instructions - Battery Connection Diagram 1

82703

82704

82705

82710

82726

82727

97662

97663

97712





GS-2646


GS-3246

Instructions - Maximum Manaul Force,

GS-3246

1


GS-2046 and GS-2646



1

1

4

4

4


GS-2046

97772 Platform Control Panel






1000143 Instructions - Operation, Platform Control 1

2

1

1

1

2

34 GS-30 • GS-32 • GS-46 Part No. 114423


43618

40434

40434

28236

28176 65052

97772

44736

114386

1000143

43618

Decal Plate

Operator's Manual

Inspections

82557 or 82726 or 82727

62056 or 62058

62056 or 62058

44981

Ground Controls

Side

44255

43619

Battery Side

44255

82561

72853

114385

44753

82567

52475

44981

97712

82703

46287

72143

82366

43089

65052

82559 82558

28175 44737 46287

82703 or 82704

72086

133199

114361

31060

52475

82561

72086

114360

31788

82657

44737

Part No. 114423 GS-30 • GS-32 • GS-46

46287

72086

114385

52475

114361

46287

82703 or 82705

31508

43658 or 44980

72970

35


Operating Instructions







5 Only use the machine as it was intended.

Fundamentals

The Operating Instructions section provides instructions for each aspect of machine operation.

It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals.

Using the machine for anything other than lifting personnel, along with their tools and materials, to an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator's, safety and responsibilities manuals. That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.

36 GS-30 • GS-32 • GS-46 Part No. 114423


Emergency Stop

Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions.

Repair any function that operates when either

Emergency Stop button is pushed in.

Emergency Lowering

1 Pull the emergency lowering knob.

Operation From Ground

1 Turn the key switch to ground control.

2 Pull out both ground and platform red


3 Be sure the battery pack is connected before operating the machine.

To Position Platform

1 Move the up/down toggle switch according to the markings on the control panel.

Drive and steer functions are not available from the ground controls.

Operation From Platform

1 Turn the key switch to platform control.

2 Pull out the ground and platform red


3 Be sure the battery pack is connected before operating the machine.


To Position Platform



3 Move the control handle according to the markings on the control panel.

To Position with Outriggers (GS-3232 models)

To extend the outriggers:


2 Press and hold the outrigger extend button.

The outriggers will begin to extend. The individual outrigger indicator light will turn solid green as the correponding outrigger makes contact with the ground. Continue pressing the function enable and the outrigger extend buttons until the lift enable indicator light turns green and a beep is heard. The machine is now level.

When the lift error indicator light turns red, the up/down and drive functions are disabled. The lift error indicator light will turn red under the following conditions.

•

•

•

•

The platform is raised to 6.7 m and the outriggers are not deployed.

Not all outriggers are in contact with the ground.

All four outriggers are in contact with the ground but the machine is not level.

Error code.

Part No. 114423 GS-30 • GS-32 • GS-46 37



To retract the outrigger:


2 Press and hold the outrigger retract button.

Release the function enable and the outrigger retract buttons once the outriggers are off the ground. After approximately 5 seconds, the outrigger indicator lights will turn off. All functions are now restored.

Note: The machine drive speeds are reduced the first time the drive function is enabled after retracting the outriggers. The drive speeds are restored to normal after driving for approximately

6 seconds.

To Steer

1 Press the drive function select button.


3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle.

To Drive



3 Increase speed: Slowly move the control handle off center.

Decrease speed: Slowly move the control handle toward center.

Stop: Return the control handle to center or release the function enable switch.

Use the color-coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel.

Machine travel speed is restricted when the platform is raised.

Battery condition will affect machine performance.

Machine drive speed and function speed will drop when the battery level indicator is flashing.

To reduce drive speed

The drive controls can operate in two different drive speed modes. When the drive speed button light is on, slow drive speed mode is active. When the button light is off, fast drive speed mode is active.

Press the drive speed button to select the desired drive speed.

Driving on a slope

Determine the slope and side slope ratings for the machine and determine the slope grade.

GS-1530, GS-1532, GS-2032, GS-2046 and GS-2646

Maximum slope rating, stowed

Maximum side slope rating, stowed

30% (17°)

30% (17°)

GS-1930, GS-1932, GS-2632, GS-3232 and GS-3246

Maximum slope rating, stowed

25% (14°)

Maximum side slope rating, stowed

25% (14°)


Press the drive speed button to the fast drive speed mode.

38 GS-30 • GS-32 • GS-46 Part No. 114423



To determine the slope grade:

Measure the slope with a digital inclinometer OR use the following procedure.

You will need: carpenter’s level straight piece of wood, at least 1 m long tape measure

Lay the piece of wood on the slope.

At the downhill end, lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level.

While holding the piece of wood level, measure the distance from the bottom of the piece of wood to the ground.

Divide the tape measure distance (rise) by the length of the piece of wood (run) and multiply by

100.

Example:

run rise

Run = 3.6 m

Rise = 0.3 m

0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%

If the slope exceeds the maximum slope or side slope rating, the machine must be winched or transported up or down the slope. See Transport and Lifting section.

Error indicator readout

If the LED diagnostic readout displays an error code, such as LL, push in and pull out the red

Emergency Stop button to reset the system.

56

57

58

53

54

55

59

68

LL

OL

02

03

12

18

42

43

46

47

52

ECM Fault Codes

Code Condition

--

01

Condition Normal

Internal ECM Error

ECM/Platform Communication Error

Undefined Platform Dip Switch Setting

Chassis Up/Down Toggle Closed At Startup

Pothole Guard Failure

Platform Left Turn Switch Fault

Platform Right Turn Switch Fault

Platform Drive Enable Switch Fault

Platform Joystick Fault

Forward Coil Fault

Reverse Coil Fault

Up Coil Fault

Down Coil Fault

Right Coil Fault

Left Coil Fault

Brake Coil Fault

Parallel/Series Coil Fault

Low Battery Voltage

Off-Level

Overload Cutout Option

For more information, please consult the appropriate

Genie Service Manual.

Part No. 114423 GS-30 • GS-32 • GS-46 39



Operation From Ground with

Controller

Maintain safe distances between the operator, machine and fixed objects.

Be aware of the direction the machine will travel when using the controller.

Battery Level Indicator

Full Low

Use the LED diagnostic readout to determine the battery level.

How to use the Safety Arm

1 Raise the platform approximately 2.4 m from the ground.

2 Rotate the safety arm away from the machine and let it hang down.

3 Lower the platform until the safety arm rests securely on the link. Keep clear of the safety arm when lowering the platform.

How to Fold Down the

Guardrails

GS-1530, GS-1532, GS-1930, GS-1932, GS-2032,

GS-2632 and GS-3232

The platform railing system consists of one fold down rail section for the extension deck and one section for the main deck. All sections are held in place by four wire lock pins.

1 Fully lower the platform and retract the platform extension.

2 Remove the platform controls.

3 From inside the platform, remove the two rear extension deck wire lock pins.

4 From the rear of the extension deck railing, fold down the front rail assemble. Keep hands free of pinch points.

5 Replace the two removed pins back into each side rail bracket.

6 At the rear of the main deck, remove the two lower wire lock pins.

7 Carefully open the gate and move to the rear step or the ground.

8 From the rear step or from the ground, fold down the main deck railing assembly. Keep hands free of pinch points.


Note: To assist in the removal and replacement of the wire lock pins, pull or push back on the railing to compress the rubber bumpers.

40 GS-30 • GS-32 • GS-46 Part No. 114423


GS-2046, GS-2646 and GS-3246

The platform railing system consists of three fold down rail sections for the extenion deck and three sections for the main deck. All six sections are held in place by four wire lock pins.

1 Fully lower the platform and retract the platform extension.

2 Remove the platform controls.

3 From inside the platform, remove the two front wire lock pins.

4 Fold down the front rail assembly. Keep hands clear of pinch points.


6 Fold down each side rail assembly. Keep hands clear of pinch points.

7 At the rear of the main deck, remove the two wire lock pins.

8 Carefully open the gate and move to the ground.

9 Fold down the rear gate and entry side rails as one unit. Keep hands clear of pinch points.

10 Fold down the left and right side rails. Keep hands clear of pinch points.


How to Raise the Guardrails

Follow the fold down instructions but in reverse order.

Operator's Manual


Part No. 114423 GS-30 • GS-32 • GS-46 41



Battery and Charger Instructions

Observe and Obey:

Do not use an external charger or booster battery.

Charge the battery in a well-ventilated area.

Use proper AC input voltage for charging as indicated on the charger.

Use only a Genie authorized battery and charger.

To Charge Battery

1 Be sure the batteries are connected before charging the batteries.

2 Open the battery compartment. The compartment should remain open for the entire charging cycle.

Maintenance - free batteries

3 Connect the battery charger to a grounded AC circuit.

4 The charger will indicate when the battery is fully charged.

Standard Batteries

3 Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle.

4 Replace the battery vent caps.

5 Connect the battery charger to a grounded AC circuit.

6 The charger will indicate when the battery is fully charged.

7 Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.

Dry Battery Filling and

Charging Instructions

1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings.

2 Fill each cell with battery acid (electrolyte) until the level is sufficient to cover the plates.

Do not fill to maximum level until the battery charge cycle is complete. Overfilling can cause the battery acid to overflow during charging.

Neutralize battery acid spills with baking soda and water.

3 Install the battery vent caps.

4 Charge the battery.

5 Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.

42 GS-30 • GS-32 • GS-46 Part No. 114423


Transport and Lifting Instructions


Genie Industries provides this securement information as a recommendation. Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of

Transportation regulations, other localized regulations, and their company policy.

Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing, loading and securing construction and lifting equipment for international shipment.

Only qualified aerial lift operators should move the machine on or off the truck.

The transport vehicle must be parked on a level surface.

The transport vehicle must be secured to prevent rolling while the machine is being loaded.

Be sure the vehicle capacity, loading surfaces and chains or straps are sufficient to withstand the machine weight. Genie lifts are very heavy relative to their size. See the serial label for the machine weight.

The machine must be on a level surface or secured before releasing the brakes.

Do not allow the rails to fall when the snap pins are removed. Maintain a firm grasp on the rails when the rails are lowered.

Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating

Instructions section.

If the slope of the transport vehicle exceeds the maximum slope rating, the machine must be loaded and unloaded using a winch as described in the brake release operation.

Brake Release

Operation

1 Chock the wheels to prevent the machine from rolling.

2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.

3 Push in the black brake release knob to open the brake valve.

4 Pump the red brake release pump knob.

After the machine is loaded:

1 Chock the wheels to prevent the machine from rolling.

2 Pull the red Emergency Stop buttons on both the grounds and platform controls to the on position.


Press and hold the function enable switch on the control handle. Move the control handle off center and immediately release it to reset the brakes.

4 Push the red Emergency stop buttons on both the grounds and platform controls to the off position.

Towing the Genie GS-1530, GS-1532, GS-1930,

GS-1932, GS-2032, GS-2632, GS-3232, GS-2046,

GS-2646 and GS-3246 is not recommended. If the machine must be towed, do not exceed 3.2 km/h.

Part No. 114423 GS-30 • GS-32 • GS-46 43



Securing to Truck or Trailer for

Transit

Always use the extension deck lock when the machine is transported.

Turn the key switch to the off position and remove the key before transporting.

Inspect the entire machine for loose or unsecured items.

Use chains or straps of ample load capacity.

Use a minimum of 2 chains or straps.

Adjust the rigging to prevent damage to the chains.

GS-1530

GS-1532

GS-1930

GS-1932

GS-2032 GS-2046

GS-2632 GS-2646

GS-3232 GS-3246

44 GS-30 • GS-32 • GS-46 Part No. 114423




Only qualified riggers should rig and lift the machine.

Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial label for the machine weight.

Lifting the Machine with a

Forklift

Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine.

Fully lower the platform. The platform must remain lowered during all loading and transport procedures.

Use the forklift pockets located on both sides of the ladder.

Position the forklift forks in position with the forklift pockets.

Drive forward to the full extent of the forks.

Raise the machine 15 cm and then tilt the forks back slightly to keep the machine secure.

Be sure the machine is level when lowering the forks.

Lifting the machine from the side can result in component damage.

Part No. 114423 GS-30 • GS-32 • GS-46 45

Operator's Manual


Model

GS-1530

GS-1532

GS-1930

GS-1932

GS-2032

GS-2632

GS-3232

GS-2046

GS-2646

GS-3246

Lifting Instructions

Fully lower the platform. Be sure the extension deck, controls and component trays are secure.

Remove all loose items on the machine.

Determine the center of gravity of your machine using the table below and the pictures on the next page.

Attach the rigging only to the designated lifting points on the machine. There are two 2.5 cm holes on the front of the machine and two holes in the ladder for lifting.

Adjust the rigging to prevent damage to the machine and to keep the machine level.

Center of Gravity Table

X Axis

49.8 cm

49.8 cm

50.8 cm

50.8 cm

80.9 cm

82.2 cm

78.7 cm

82.7 cm

88.2 cm

83.7 cm

Y Axis

47.2 cm

47.2 cm

49.5 cm

49.5 cm

53.9 cm

59.3 cm

67.3 cm

56.8 cm

56.7 cm

59.9 cm

GS-1530

GS-1532

GS-1930

GS-1932

Ladder

Lifting

Points (2)

Y Axis

GS-2032

GS-2632

GS-3232

GS-2046

GS-2646

GS-3246

Ladder

Lifting

Points (2)

Y Axis

X Axis

X Axis


Chassis

Lifting

Points (2)

Chassis

Lifting

Points (2)

46 GS-30 • GS-32 • GS-46 Part No. 114423


Maintenance

Check the Hydraulic Oil Level


Only routine maintenance items specified in this manual shall be performed by the operator.

Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual.

Use only Genie approved replacement parts.

Maintaining the hydraulic oil at the proper levels is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.

Note: Perform this procedure with the platform in the stowed position.

1 Visually inspect the oil level in the hydraulic tank.

Result: The hydraulic oil level should be as marked on the tank.

2 Add oil if necessary. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

Maintenance Symbols Legend

The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appears at the beginning of a maintenance procedure, it conveys the meaning below.

Indicates that tools will be required to perform this procedure.

Indicates that new parts will be required to perform this procedure.

Part No. 114423 GS-30 • GS-32 • GS-46 47


Maintenance

Check the Batteries

Proper battery condition is essential to good machine performance and operational safety.

Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions.

Note: This procedure does not need to be performed on machines with sealed or maintenance - free batteries.

Electrocution hazard. Contact with hot or live circuits may result in death or serious injury.

Remove all rings, watches and other jewelry.

Bodily injury hazard. Batteries contain acid.

Avoid spilling or contacting battery acid.

Neutralize battery acid spills with baking soda and water.

Note: Perform this test after fully charging the batteries.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections are tight and free of corrosion.

3 Be sure that the battery hold-down bars are in place and secure.

4 Remove the battery vent caps.

5 Check the battery acid level of each battery. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill.

6 Install the vent caps.

Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables.

Scheduled Maintenance

Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.

Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

48 GS-30 • GS-32 • GS-46 Part No. 114423


Specifications

Model

Height, working maximum

Height, platform maximum

Height, stowed maximum

Height, stowed maximum rails folded

Platform height, stowed maximum

Height, guard rails

Width

GS-1530

GS-1532

Length, stowed

GS-1530 and GS-1532

6.4 m

4.6 m

2.07 m

1.72 cm

97 cm

1.10 m

Length, platform extended

Platform extension length

Platform dimensions,

(length x width)

Maximum wind speed, GS-1530


Wheelbase

Turning radius (outside)

Turning radius (inside)

76 cm

81 cm

1.83 m

2.72 m

88.9 cm

1.6 m x 75 cm

0 m/s

12.5 m/s

1.32 m

1.55 m

0 cm

Ground clearance

Ground clearance

Pothole guards deployed

6.1 cm

1.9 cm

Weight

GS-1530 1257 kg

GS-1532 1269 kg

(Machine weights vary with option configurations. See serial label for specific machine weight.)

Power source 4 Batteries, 6V 225AH

System voltage 24V

Controls

AC outlet in platform

Proportional standard

Maximum hydraulic pressure 3500 psi

(functions)

Tire size

241 bar

12 x 4.5 x 8 in

Airborne noise emissions <70 dB

Maximum sound level at normal operating workstations

(A-weighted)

Vibration value does not exceed 2.5 m/s

2

Maximum slope rating, stowed position

Maximum side slope rating, stowed position

30% (17°)

30% (17°)


Drive speeds

Stowed, maximum

Platform raised, maximum

4.0 km/h

0.8 km/h

12.5 m/55 sec

Floor loading information, GS-1530

Tire load, maximum

Tire contact pressure

Occupied floor pressure

547 kg

9.40 kg / cm

2

921 kPa

1216 kg / m

2

11.92 kPa


Tire load, maximum



547 kg

9.43 kg / cm

2

924 kPa

1142 kg / m

2

11.2 kPa

Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.

Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.

Part No. 114423 GS-30 • GS-32 • GS-46 49


Specifications

Model






Height, guard rails

Width

GS-1930

GS-1932

Length, stowed




(length x width)

Maximum load capacity



Wheelbase


GS-1930 and GS-1932

7.6 m

5.8 m

2.10 m

1.75 cm

1.0 m

1.10 m

76 cm

81 cm

1.83 m

2.72 m

88.9 cm

1.6 m x 75 cm

227 kg

0 m/s

12.5 m/s

1.32 m

1.55 m


Ground clearance

0 cm

6.1 cm

Ground clearance


1.9 cm

Weight

GS-1930

GS-1932

1476 kg

1483 kg


Power source

System voltage

4 Batteries, 6V 225AH

24V

Controls


Maximum hydraulic pressure

(functions)


241 bar

Tire size 12 x 4.5 x 8 in



(A-weighted)


2

25% (14°)


Maximum side slope rating stowed position

25% (14°)


Drive speeds

Stowed, maximum



Tire load, maximum



4.0 km/h

0.8 km/h

12.5 m/55 sec

600 kg

10.35 kg / cm

2

1014 kPa

1391 kg / m

2

13.65 kPa


Tire load, maximum



600 kg

10.35 kg / cm

2

1014 kPa

1313 kg / m

2

12.88 kPa



50 GS-30 • GS-32 • GS-46 Part No. 114423


Specifications

Model






Height, guard rails

Width

Length, stowed

GS-2032

7.9 m

6.1 m

2.13 m

1.78 m

1.03 m




(length x width)


Maximum wind speed

Wheelbase


1.10 m

81 cm

2.44 m

3.33 m

88.9 cm

2.26 m x 81cm

363 kg

12.5 m/s

1.85 m

2.12 m


Ground clearance

0 cm

8.9 cm

Ground clearance


2.2 cm

Weight 1830 kg


Power source

Controls


Proportional



(functions)

System voltage

Tire size standard

241.3 bar

24V

15 x 5 x 11

1

/

4



(A-weighted)


2


30% (17°)


30% (17°)


Drive speeds

Stowed, maximum


3.5 km/h

0.8 km/h

12.2 m/54 sec

Floor loading information

TTire load, maximum 802 kg



12.44 kg / cm

2

1219 kPa

1119 kg / m

2

11.68 kPa



Part No. 114423 GS-30 • GS-32 • GS-46 51


Specifications

Model






Height, guard rails

Width

Length, stowed

GS-2632

9.8 m

7.9 m

2.26 m

1.91 m

1.16 m




(length x width)


Maximum wind speed

Wheelbase



1.10 m

81 cm

2.44 m

3.33 m

88.9 cm

2.26 m x 81cm

227 kg

0 m/s

1.85 m

2.13 m

0 cm

Ground clearance

Ground clearance


8.9 cm

2.2 cm

Weight 1985 kg


Power source

Controls


Proportional



(functions)

System voltage

Tire size standard

241.3 bar

24V

15 x 5 x 11

1

/

4



(A-weighted)


2


25% (14°)


25% (14°)


Drive speeds

Stowed, maximum


3.5 km/h

0.8 km/h

12.2 m/54 sec


Tire load, maximum 830 kg



12.87 kg / cm

2

1262 kPa

1187 kg / m

2

11.65 kPa



52 GS-30 • GS-32 • GS-46 Part No. 114423


Specifications

Model


Height, working drivable


Height, platform drivable

GS-3232

11.6 m

8.5 m

9.8 m

6.7 m

2.38 m

2.04 m




Height, guard rails

1.28 m

Width

Length, stowed



1.10 m

81 cm

2.44 m

3.33 m

88.9 cm

2.26 m x 81 cm Platform dimensions,

(length x width)


Maximum wind speed

Wheelbase


227 kg

0 m/s

1.85 m

2.13 m


Ground clearance

0 cm

8.9 cm

Ground clearance


2.2 cm

Weight 2352 kg


Power source

Controls



(functions)



241.3 bar

System voltage

Tire size

24V

15 x 5 x 11

1

/

4



(A-weighted)


2



25% (14°)

25% (14°)


Drive speeds

Stowed, maximum


3.5 km/h

0.8 km/h

12.2 m/54 sec





12.48 kg/cm

2

1223 kPA

1401 kg/m

2

13.76 kPA



Part No. 114423 GS-30 • GS-32 • GS-46 53


Specifications

Model






Height, guard rails

Width

Length, stowed

GS-2046

7.9 m

6.1 m

2.14 m

1.55 m

1.04 m




(length x width)


Maximum wind speed

Wheelbase



1.10 cm

1.16 m

2.44 m

3.33 m

88.9 cm

2.26 x 1.16 m

544 kg

12.5 m/s

1.85 m

2.29 m

0 cm

Ground clearance

Ground clearance


10.2 cm

1.9 cm

Weight 1945 kg


Power source

Controls


Proportional



(functions)

System voltage

Tire size

3500 psi standard

241 bar

24V

15 x 5 x 11

1

/

4



(A-weighted)


2


30% (17°)


30% (17°)


Drive speeds

Stowed, maximum


3.4 km/h

0.8 km/h

12.2 m/45 sec





14.96 kg / cm

2

1465 kPa

963 kg / m

2

9.45 kPa



54 GS-30 • GS-32 • GS-46 Part No. 114423


Specifications

Model






Height, guard rails

Width

Length, stowed

GS-2646

9.8 m

7.9 m

2.26 m

1.68 m

1.16 m




(length x width)


Maximum wind speed

Wheelbase


1.10 cm

1.17 m

2.44 m

3.33 m

88.9 cm

2.26 x 1.16 m

454 kg

12.5 m/s

1.85 m

2.29 m


Ground clearance

0 cm

10.2 cm

Ground clearance


1.9 cm

Weight 2468 kg


Power source

Controls


Proportional



(functions)

System voltage

Tire size standard

241 bar

24V

15 x 5 x 11

1

/

4



(A-weighted)


2


30% (17°)


30% (17°)


Drive speeds

Stowed, maximum


3.5 km/h

0.8 km/h

12.2 m/45 sec


TTire load, maximum 1136 kg



17.63 kg / cm

2

1727 kPa

1110 kg / m

2

10.89 kPa



Part No. 114423 GS-30 • GS-32 • GS-46 55


Specifications

Model






Height, guard rails

Width

Length, stowed

GS-3246

11.6 m

9.8 m

2.37 m

1.80 m

1.28 m




(length x width)


Maximum wind speed

Wheelbase



1.10 cm

1.17 m

2.44 m

3.33 m

88.9 cm

2.26 x 1.16 m

318 kg

12.5 m/s

1.85 m

2.29 m

0 cm

Ground clearance

Ground clearance


10.2 cm

1.9 cm

Weight 2796 kg


Power source

Controls


Proportional


Maximum hydraulic pressure 3500 psi

(functions)

System voltage

Tire size standard

241 bar

24V

15 x 5 x 11

1

/

4



(A-weighted)


2


25% (14°)


25% (14°)


Drive speeds

Stowed, maximum


3.5 km/h

0.8 km/h

12.2 m/45 sec





18.36 kg / cm

2

1799 kPa

1198 kg / m

2

11.75 kPa



56 GS-30 • GS-32 • GS-46 Part No. 114423

Genie Scandinavia

Phone +46 31 575100

Fax +46 31 579020

Genie France

Phone +33 (0)2 37 26 09 99

Fax +33 (0)2 37 26 09 98

Genie Iberica

Phone +34 93 579 5042

Fax +34 93 579 5059

Genie Germany

Phone +49 (0)4202 88520

Fax +49 (0)4202 8852-20

Genie U.K.

Phone +44 (0)1476 584333

Fax +44 (0)1476 584334

Genie Mexico City

Phone +52 55 5666 5242

Fax +52 55 5666 3241

Genie North America

Phone 425.881.1800

Toll Free USA and Canada

800.536.1800

Fax 425.883.3475

Genie Australia Pty Ltd.

Phone +61 7 3375 1660

Fax +61 7 3375 1002

Genie China

Phone +86 21 53852570

Fax +86 21 53852569

Genie Malaysia

Phone +65 98 480 775

Fax +65 67 533 544

Genie Japan

Phone +81 3 3453 6082

Fax +81 3 3453 6083

Genie Korea

Phone +82 25 587 267

Fax +82 25 583 910

Genie Brasil

Phone +55 11 41 665 755

Fax +55 11 41 665 754

Genie Holland

Phone +31 183 581 102

Fax +31 183 581 566

Genie GS-15 1530, 1532, GS-19 1930, 1932, GS-20 2032, 2046, GS-26 2632, 2646, GS-32 3232, 3246 Scissor Lift Operator's Manual

Assistant Bot

Operator’s Manual

Australia

Fifth Edition

Third Printing

Part No. 114423

Important

Contents

Contact us:

Introduction

Owners, Users and Operators:

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

Introduction

Hazard Classification

Intended Use

Safety Sign Maintenance

Symbol and Hazard Pictorials Definitions

Symbol and Hazard Pictorials Definitions

General Safety

Safety signs and locations

Decals with words

DANGER

General Safety

Safety signs and locations

DANGER

WARNING

General Safety

Safety signs and locations

DANGER

DANGER

Personal Safety

Fall Protection

Work Area Safety

Electrocution Hazards

Tip-over Hazards

Work Area Safety

Work Area Safety

Work Area Safety

Crushing Hazard

Operation on Slopes Hazards

Fall Hazards

Collision Hazards

Work Area Safety

Bodily Injury Hazard

Explosion and Fire Hazards

Damaged Machine Hazards

Component Damage Hazards

Work Area Safety

Battery Safety

Burn Hazards

Explosion Hazards

Component Damage Hazard

Electrocution / Burn Hazards

Tip-over Hazard

Lifting Hazard

Lockout After Each Use

GS-1530

GS-1532

GS-1930

GS-1932

Legend

Legend

GS-2032

GS-2632

GS-3232

GS-2046

GS-2646

GS-3246

Legend

Controls

Controls

Controls

Controls

Inspections

Do Not Operate Unless:

Pre-operation Inspection

Fundamentals