Users Manual

TEPPANYAKI GRIDDLE

READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.

RECORD THE MODEL AND SERIAL

NUMBERS OF THIS TEPPANYAKI

GRIDDLE IN THE SPACES PROVIDED.

SERIAL NO. ______________________________

MODEL NO. _____________________________

KEEP THESE NUMBERS FOR FUTURE REFERENCE.

IMPORTANT:

Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial griddles are not intended for household use.

The Owner’s Guide provides specific operating instructions for your model. Use the Teppanyaki Griddle only as instructed in this Owner’s Guide.

CONTENTS:

SECTION I: INTRODUCTION

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MODEL VARIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION II: INSTALLATION

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SECTION III: OPERATING THE GRIDDLE

CONDITIONING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

CLEANING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION IV: MAINTENANCE

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

GRIDDLE SURFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SECTION V: SERVICE DIAGNOSIS

TROUBLE-SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SECTION VI: PARTS LIST

ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .6

TEPPANYAKI ELECTRIC GRIDDLE CONTROL PANEL . . . . . . . .6

HEATING ELEMENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .7

SECTION VII WIRING DIAGRAMS

TEPPANYAKI GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

*AS CONTINUOUS PRODUCT IMPROVEMENT OCCURS, SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE.

Keep this manual for training new personnel.

1-800-KEATING www.keatingofchicago.com

t e p p a n y a k i

0 5 / 1 2

NOTICE:

This operating, installation, and service manual should be given to the user. The operator of the griddle should be familiar with the functions and operation of the griddle. This manual must be kept in a prominent, easily reachable location near the griddle.

NOTICE:

Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time.

WARNIN

G

Gas Burns Shock

Improper installation can cause damage, injury or death.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY

OR DEATH. READ THESE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE

INSTALLING OR SERVICING THIS

EQUIPMENT.

WARNIN

G

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR

OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE.

Do not store flammable liquids near this or any other appliance.

B

I INTRODUCTION

GENERAL

Keating MIRACLEAN ® or polished steel Teppanyaki

Griddles are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated into Keating

MIRACLEAN ® or polished steel Teppanyaki Griddles.

STANDARD

FEATURES

MIRACLEAN ® or polished steel energy efficient plate

Baffled grease drawer with rear handle

Stainless steel control panel

OPTIONS

Welded stainless steel perimeter

Front drain trough

STANDARD ACCESSORIES FOR

MIRACLEAN ® TEPPANYAKI

GRIDDLE

Keating griddle scraper

Package of 10 scraper blades

Keating Klenzer sample

Palmetto Brush

STANDARD

ACCESSORIES FOR

POLISHED STEEL

TEPPANYAKI

GRIDDLE

Keating Klenzer sample

ELECTRICAL

All 230V = 1 Phase

MODEL VARIATIONS

Keating Teppanyaki Griddles can range in size from

24'' (610mm) x 24'' (610mm) to 72'' (1829mm) x 30''

(762mm). The actual heating surface on all sizes is

24''W (610mm) x 18''D (457mm).

SAFETY

PRECAUTIONS

WARNIN G

THIS SYMBOL WARNS YOU THAT SERIOUS BURNS

OR OTHER INJURIES MAY RESULT IF SAFETY

INSTRUCTIONS ARE NOT FOLLOWED.

WARNIN G

THIS APPLIANCE MUST BE EARTHED.

This service manual should be retained in a safe place for future reference.

The installation of your new griddle must conform to local codes.

Your ventilation hood, when installed, must conform to the current standard.

Installation clearance requires 6" (152mm) from rear and side walls and supporting surfaces regardless of size of unit. 6"/152.4mm side clearance also required below the cooking surface.

Adequate clearance for servicing and proper operation must be maintained. Your Keating

MIRACLEAN® is designed to be serviced from the front, except for the rear field wire connections

(electric input).

Keating commercial griddles are intended for other than household use.

ALWAYS instruct new employees on proper griddle operation.

A MIRACLEAN ® griddle should be operated ONLY by properly trained personnel.

ALWAYS turn griddle off each night.

ALWAYS disconnect electrical supply before servicing.

NEVER leave a griddle unattended during operation.

NEVER move griddle when hot.

NEVER submerge in water.

THIS GRIDDLE MAY NOT BE ALTERED, MODIFIED

OR CHANGED IN ANY WAY.

CAUTION

Safe operation of this equipment is possible only when the operating instructions and the safety precautions are read completely and the instructions are strictly observed. Before operating this equipment, ask for a practical demonstration.

Read all operating and safety instructions before using equipment.

1

Servicing should be performed by qualified and licensed service companies.

This unit is designed to be connected by fixed wiring only. Cords and plug caps are not acceptable.

Electrical connection must be hard-wired by qualified personnel.

This is a fixed appliance and requires a disconnect on the fixed wiring with a contact separation of at least

(3mm) in all poles. Power connection must remain accessible after installation.

NOTE:

Only install in a non-combustible supporting surface.

II INSTALLATION

This unit must be installed, inspected, calibrated and serviced by qualified and/or certified and licensed personnel. Contact your dealer for assistance.

page 7. This unit is designed to be connected by hard fixed wiring only. Cords and plug caps are not acceptable. Electrical connection must be hard-wired by qualified personnel.

WARNIN G

THIS APPLIANCE MUST BE EARTHED.

NOTE: NOT FOR OUTDOOR INSTALLATION.

NOTE:

Customer must provide drawing of table that will be used, and table must be ventilated. Keating does not manufacture the table.

III OPERATING

INSTALLATION

Installation must conform with local codes.

DAMAGE DURING SHIPMENT

The griddle has been assembled, tested and inspected at the factory. Upon arrival, the complete griddle should be checked for any damage that may have occurred during shipment.

What to do if equipment arrives damaged:

VISIBLE LOSS OR DAMAGE – Be certain to note this on the freight or express receipt and have it signed by the delivery person.

POSITIONING

The griddle must be placed under an exhaust hood with a fire retardant system. ALL connections and placements must comply with local and national codes.

It is the responsibility of the owner and local installer to comply with these regulations when installing the griddle.

LEVELING

Your Teppanyaki Griddle will operate at its highest efficiency when properly leveled. The Teppanyaki griddle must be leveled within the table and the table must be leveled to the floor.

CONDITIONING THE

MIRACLEAN ® GRIDDLE

The Teppanyaki Griddle plate has been “seasoned” at the factory. The chrome surface when heated creates a thin layer of chrome oxide which acts as a releasing agent for food products. If you feel you need to recondition the surface, the following instructions should be followed:

1. Follow cleaning instructions on page 3.

2. Heat the Teppanyaki to 400°F (204°C) for one hour.

3. Lower thermostat to 350°F (177°C), allowing the

Teppanyaki to cool to about 350°F (177°C), as is evident when griddle cycles on or surface thermometer indicates desired temperature.

4. Lightly coat the Teppanyaki surface with griddle oil.

NOTE:

Despite its food releasing properties, the chrome surface is not a true “non-stick” surface. For best cooking results and product appearance, use griddle oil for products that require the surface to be conditioned.

CONDITIONING THE

POLISHED STEEL

GRIDDLE

The surface of the polished steel griddle is conditioned by lightly coating the surface with griddle oil before each run of product.

ELECTRICAL

CONNECTION

The Teppanyaki Griddle is equipped with a three wire terminal block with ground for field wiring. Compare the griddle terminal connections with the wiring diagram on

COOKING

Follow cooking procedures below.

1. The actual heating section on all Teppanyaki griddles is 24"(610mm)x18"(457mm). The heating section is located in the center front of the griddle.

2

Load #1

➌

➋

HEATING

SECTION

Load #3

➑

➐

Thermostat Bulb Location

Load #2

4. After each load, scrape the griddle surface completely clean using the 4" (102mm) wide replaceable blade scraper.

CAUTION

DO NOT HACK, CHOP, HIT OR CUT ON THE

TEPPANYAKI SURFACE. You will dent the steel plate under the trivalent chrome. It is even possible to hack two nicks close together and actually tear the Teppanyaki surface as the chromium will not stretch. Below is a sketch showing the side view of a griddle plate and how the surface can be damaged.

Figure 3-3

Surface Damage

NOTE:

Because of the superior heating characteristics and heat retention properties found in the Teppanyaki

Griddle, operating temperatures should be set 10°F to

25°F (6°C to 14°C) below conventional griddles.

2. Set the thermostat to the desired temperature and wait ten minutes for preheating.

3.

See figure 3-1 for proper food placement. The thermostat sensing bulbs are located below the plate.

4.

Load the product to the left and right of each sensing bulb, then fill the area above the thermostat sensing bulb. See figure 3-1.

Figure 3-1

Sample configuration of proper food placement

Never use griddle scraper on the polished steel

Teppanyaki Griddle. This will damage the surface.

CAUTION

Damage done to the Teppanyaki surface is irreparable.

CLEANING THE MIRACLEAN ®

GRIDDLE

The surface of the Teppanyaki Griddle is very durable and with proper care, following the procedures below, will last many years.

A sample of Keating Klenzer and a 4" (102mm) scraper are included with each new Miraclean ® griddle.

1.

Scrape Teppanyaki surface with the Keating scraper.

If you cook over the sensing bulb only, you are drawing heat from that section, activating the thermostat to call for more heat even though the area around it is still at the temperature setting. This will result in higher surface temperatures which will affect your cooking and product appearance.

Figure 3-2

Top view placement of elements under Teppanyaki Griddle plate.

2.

Clean with potable tap water and a palmetto brush.

3

.

3.

Polish surface with USDA certified Keating

Klenzer. Rinse with potable water to remove excess Keating Klenzer.

IV MAINTENANCE

WARNIN G

BECAUSE OF THE SUPERIOR TEPPANYAKI

MIRACLEAN ® SURFACE, THE ONLY TOOLS YOU

WILL EVER NEED TO CLEAN THE GRIDDLE ARE A

PALMETTO BRUSH AND A KEATING SCRAPER.

NEVER USE A GRIDDLE STONE, BRICK OR

SCREEN TO CLEAN THE TEPPANYAKI

MIRACLEAN ® SURFACE.

DAMAGE DONE TO THE TEPPANYAKI SURFACE

BY GRIDDLE STONE, BRICK OR SCREEN WILL

VOID THE WARRANTY.

THE DAMAGE DONE TO THE TEPPANYAKI

SURFACE IS IRREPARABLE.

NEVER USE ICE TO COOL THE TEPPANYAKI

SURFACE. USE OF ICE MAY WARP THE

TEPPANYAKI SURFACE.

USE ONLY KEATING SUPPLIED CLEANING

TOOLS AND KLENZER.

PREVENTIVE

MAINTENANCE

Following preventive maintenance procedures will help keep your Teppanyaki working efficiently. Proper care and servicing will lead to years of quality performance.

PREVENTIVE MAINTENANCE CHART

TIME

FRAME

Daily

OPERATOR/OWNER

SECTION

III

Monthly*

Yearly*

Check controls.

Clean griddle surface.

Drain and clean grease drawer.

Completely wipe down griddle cabinet.

Check condition of

Teppanyaki surface and review proper cleaning procedures.

Check calibration of thermostat(s).

Review installation and operating instructions received with griddle.

Have griddle completely checked, calibrated, tested, cleaned, etc. by qualified service personnel.

III

IV

II

*High production facilities should be checked more often.

CLEANING POLISHED

STEEL SURFACE

To clean polished steel surface use griddle stone or screen with Keating Klenzer. Rinse with potable water to remove excess Keating Klenzer. Put a light coating of oil on the polished steel surface to prevent rusting.

SHUTDOWN

Turn each thermostat fully counterclockwise to “OFF” position.

CALIBRATION

Tools: Accurate surface thermometer

Standard screwdriver

1.

Turn on the griddle with thermostat set at

300°F(149°C). Allow elements to cycle on and off three times. (Approximately 10 minutes.)

2.

Place thermometer on surface over thermostat bulb. The thermostat bulb is approximately 2/3 to

3/4 of the way straight back to the rear of the griddle.

3.

When elements cycle off, the griddle is up to temperature. If temperature is within 15°F(10°C) of thermostat setting, remove knob. Loosen two screws in the thermostat dial.

4.

Replace knob. Turn dial plate until temperature matches thermometer.

5.

Remove knob. Tighten screws on dial plate.

Replace knob.

For calibration over a 15° difference, contact your local service distributor.

4

CLEANING

Proper care should be taken to fully clean the griddle on a regular basis..

DISCONNECT ELECTRIC POWER SOURCE BEFORE CLEANING.

CONTROL PANEL - Clean any grease build-up on the thermostat knobs.

NOTE:

If grease gets into the body of the thermostat, it may cause it to fail.

IF GREASE GETS INTO THE BODY OF THE THERMOSTAT,

IT MAY CAUSE POSSIBLE ELECTRICAL SHOCK.

V SERVICE DIAGNOSIS

A.

Trouble-Shooting

The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company.

PROBLEM

Griddle won’t heat.

Temperature of griddle is erratic.

Griddle is overheating.

PROBABLE CAUSE

a. No electricity to griddle.

b. Thermostat isn’t on.

c. Thermostat is faulty.

d. Connections are loose.

e. Element is faulty.

a. Thermostat out of calibration.

b. Thermostat bulb improperly placed.

c. Exhaust problems or drafts.

a. Thermostat out of calibration.

b. Thermostat is faulty.

power.

SOLUTION

a. Connect griddle to an approved source of b. Turn thermostat to desired cooking temperature.

c. Replace thermostat.

d. Tighten connections.

e. Replace element.

a. Calibrate thermostat.

See page 4–Calibration.

b. Adjust thermostat bulb.

c. Contact your HVAC representative.

a. Calibrate thermostat.

b. Replace thermostat.

5

VI PARTS LIST

ORDERING PARTS

Parts may be ordered by part number by calling Keating at 1-800-KEATING or your service company. You may also order online at Keating’s part store, www.keatingofchicago.com.

The model/serial plate is located on the control panel assembly. The serial and model numbers are necessary when ordering.

WARNING AND OPERATING PLATES

All warning and operating plates on the Keating Teppanyaki Electric Griddle should be in place at all times. If plates are damaged or lost, replace them immediately.

TEPPANYAKI ELECTRIC GRIDDLE CONTROL PANEL

Figure 6-1

B D

A

C

D

A

B

Part No.

052505

050255

054920

029511

029521

035954

034870

060105

060612

038368

C

Description

Grease Drawer

Light

Switch

Thermostat 400°F

Thermostat 550°F

Thermostat Replacement Kit

400°F T-Stat

Thermostat Dial Plate 400°F

Thermostat Dial Plate 550°F

Thermostat Knob 400°F, Black

Thermostat Knob 550°F, Black

6

HEATING ELEMENT ASSEMBLY

2

3

4

Figure 6-2

ITEM DESCRIPTION

1 HEATING ELEMENT 3.3kW, 220V

HEATING ELEMENT 3.3kW, 380V

HEATING ELEMENT 3.3kW, 415V

HEATING ELEMENT 3.3kW, 480V

HEAT DISPERSION PLATE 24"(610mm)

INSULATION BOARD 24"(610mm)

HEATING ELEMENT PAN 24"(610mm)

5

6

7

HEATING ELEMENT BULB

HOLD DOWN “M” BRACKET

HEATING ELEMENT HOLD DOWN BRACKET

3/8"(9.525mm) NUT, WASHER,

LOCK-WASHER AND PALNUT

Items 6 & 7 as a kit

VII WIRING DIAGRAM

PART

NUMBER

002482

006335

012084

005567

005913

002489

020553

008593

029352

028736

029352

A wiring diagram is mounted inside the control panel of every griddle. See your individual piece of equipment for specific diagram.

7

SERVICE INFORMATION

If you have a service related question call 1-800-KEATING.

Please state the nature of the call; it will ensure speaking with the appropriate person.

Have your serial and model number available when ordering parts.

KEATING OF CHICAGO, INC.

8901 W. 50th Street, McCook, Illinois 60525-6001

Phone: (708) 246-3000 FAX: (708) 246-3100

Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com

*As continuous product improvement occurs, specifications may be changed without notice.

KEATING LIMITED WARRANTY CARD

PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED.

WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE.

COMPANY: __________________________________________________________________________________________________________________

ADDRESS: __________________________________________________________________________________________________________________

CITY: ______________________________________________________________________________ STATE: ________________ ZIP: ____________

DEALER: ____________________________________________________________________________________________________________________

DATE OF PURCHASE: ________________________________________________________________ INVOICE NUMBER: ____________________

SERIAL NUMBER: ________________________________________ FRYER FILTER SYSTEM GRIDDLE

HOT PLATE PASTA PLUS REMARKS: ______________________________________________

I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.

TOP-SIDE COOKER

SIGNED: ____________________________________________________________________________________ DATE: __________________________

“Serving Those Who Serve The Very Best

®

”

t e p p a n y a k i

0 5 / 1 2