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Invacare® Formula™ CG Seating Power Wheelchair Seat: Tilt Recline Elevate Tilt/Recline User Manual This manual MUST be given to the user of the product. BEFORE using this product, read this manual and save for future reference. EN © 2011 Invacare Corporation. All rights reserved. Republication, duplication or modification in whole or in part is prohibited without prior written permission from Invacare. Trademarks are identified by ™ and ®. All trademarks are owned by or licensed to Invacare Corporation or its subsidiaries unless otherwise noted. Invacare® Formula™ CG Seating 2 Part No 1143155 CONTENTS 1 2 3 GENERAL 9 Symbols .................................................................................................................................................................................................................................................... 9 Warnings............................................................................................................................................................................................................................................ 9 Reference Documents ........................................................................................................................................................................................................................ 10 Global Limited Warranty (Excluding Canada)............................................................................................................................................................................... 11 Canada Limited Warranty.................................................................................................................................................................................................................. 12 SAFETY 13 General Guidelines .............................................................................................................................................................................................................................. 13 Operation Information ....................................................................................................................................................................................................................... 14 Setup ................................................................................................................................................................................................................................................. 14 Driving .............................................................................................................................................................................................................................................. 14 Transport - Wheelchair Tie-Down Restraints and Seat Restraints (Trro or TRBKTS)............................................................................................... 15 Powered Seating............................................................................................................................................................................................................................. 16 Repair or Service Information .................................................................................................................................................................................................... 17 Safety/Handling ..................................................................................................................................................................................................................................... 18 Pinch Points..................................................................................................................................................................................................................................... 19 Stability and Balance ...................................................................................................................................................................................................................... 20 Footplates and Front Rigging....................................................................................................................................................................................................... 20 Reaching, Leaning and Bending - Forward. .............................................................................................................................................................................. 20 Reaching, Bending - Backward .................................................................................................................................................................................................... 20 Transferring To and From Other Seats.................................................................................................................................................................................... 21 Storage.............................................................................................................................................................................................................................................. 21 Weight Training.............................................................................................................................................................................................................................. 21 Weight Limitation .......................................................................................................................................................................................................................... 21 Electromagnetic Interference (EMI) From Radio Wave Sources.............................................................................................................................................. 22 Powered Wheelchair Electromagnetic Interference (EMI).................................................................................................................................................. 23 LABEL LOCATIONS 24 All Wheelchairs .................................................................................................................................................................................................................................... 24 TDX® SP with Vent Tray Option .................................................................................................................................................................................................... 25 Part No 1143155 3 Invacare® Formula™ CG Seating CONTENTS 4 5 TECHNICAL DATA 26 Typical Product Parameters .............................................................................................................................................................................................................. 26 Models .............................................................................................................................................................................................................................................. 26 Seat.................................................................................................................................................................................................................................................... 26 Weight.............................................................................................................................................................................................................................................. 28 USAGE 29 Preparing the Joystick for Use .......................................................................................................................................................................................................... 29 A Note About Drive Lock-Out........................................................................................................................................................................................................ 30 Operating Powered Seating Systems............................................................................................................................................................................................... 31 Using the Single Function Switch................................................................................................................................................................................................ 32 Using the MK6i SPJ+ w/ACC Joystick....................................................................................................................................................................................... 32 Using the Four Way Toggle ........................................................................................................................................................................................................ 33 Using the CMPJ+ Joystick ............................................................................................................................................................................................................ 34 Operating the Wheelchair................................................................................................................................................................................................................. 37 Turning the Power On/Off.......................................................................................................................................................................................................... 37 Using the Joystick to Drive the Wheelchair............................................................................................................................................................................ 38 SPJ+, MK6i™ SPJ+ w/PSS and MK6i SPJ+ w/ACC Joystick Switches and Indicators........................................................................................................... 40 On/Off Button ................................................................................................................................................................................................................................ 41 Speedometer................................................................................................................................................................................................................................... 41 Speed Control Buttons................................................................................................................................................................................................................. 41 Joystick ............................................................................................................................................................................................................................................. 42 Charger/Programming Input........................................................................................................................................................................................................ 42 Information Gauge Display .......................................................................................................................................................................................................... 42 Service Indicator ............................................................................................................................................................................................................................ 42 Invacare® Formula™ CG Seating 4 Part No 1143155 CONTENTS CMPJ+ Joystick Switches and Indicators......................................................................................................................................................................................... 43 On/Off - Drive Select Toggle Switch ........................................................................................................................................................................................ 43 Speed Control ................................................................................................................................................................................................................................ 44 Joystick ............................................................................................................................................................................................................................................. 44 Charger/Programming Input........................................................................................................................................................................................................ 44 LCD Display Screens .................................................................................................................................................................................................................... 44 User Settings ................................................................................................................................................................................................................................... 48 Programmable Mono Ports 1 and 2 with External Mode Switch ....................................................................................................................................... 50 Remote On/Off Switch................................................................................................................................................................................................................. 50 Mode Switch ................................................................................................................................................................................................................................... 51 Memory Card Slot......................................................................................................................................................................................................................... 51 When to Charge Batteries ................................................................................................................................................................................................................ 51 About Front Riggings........................................................................................................................................................................................................................... 52 Installing/Removing Footrests................................................................................................................................................................................. 52 PH904A, PHAL4A, 70° and PW93 ............................................................................................................................................................................................ 52 70° Taper......................................................................................................................................................................................................................................... 53 Raising/Lowering Elevating Front Riggings ..................................................................................................................................................................................... 53 Installing/Removing Elevating Legrests ............................................................................................................................................................................................ 54 Installing............................................................................................................................................................................................................................................ 54 Removing ......................................................................................................................................................................................................................................... 54 Raising/Lowering Elevating Legrests and/or Adjusting Calfpads ............................................................................................................................................... 55 Raising/Lowering Elevating Legrests .......................................................................................................................................................................................... 55 Adjusting Calfpads ......................................................................................................................................................................................................................... 55 Removing/Installing the Manual Center Mount Footrest............................................................................................................................................................ 56 Removing ......................................................................................................................................................................................................................................... 56 Installing............................................................................................................................................................................................................................................ 56 Installing/Removing the Power Elevating Legrests ....................................................................................................................................................................... 57 Installing the Power Elevating Legrests..................................................................................................................................................................................... 57 Removing the Power Elevating Legrests................................................................................................................................................................................... 58 Installing/Removing Flip Back Armrests.......................................................................................................................................................................................... 59 Installing............................................................................................................................................................................................................................................ 59 Part No 1143155 5 Invacare® Formula™ CG Seating CONTENTS 6 Removing ......................................................................................................................................................................................................................................... 59 Adjusting Flip Back Armrests ............................................................................................................................................................................................................ 60 Positioning Flip Back Armrests for User Transfer ................................................................................................................................................................. 60 Positioning Flip Back Armrests for Use.................................................................................................................................................................................... 60 Adjusting .......................................................................................................................................................................................................................................... 60 Using Non-Locking Cantilever Arms .............................................................................................................................................................................................. 61 Recliner Operation.............................................................................................................................................................................................................................. 62 ADJUSTMENT 63 Footrest Height Adjustment................................................................................................................................................................................... 63 7 PH904A and PHAL4A Front Riggings ....................................................................................................................................................................................... 63 70° and PW93 ................................................................................................................................................................................................................................ 64 70° Taper......................................................................................................................................................................................................................................... 65 Adjusting Adjustable Angle Flip-Up Footplates............................................................................................................................................................................. 66 Depth Adjustment ......................................................................................................................................................................................................................... 66 Angle Adjustment .......................................................................................................................................................................................................................... 67 Perpendicular and/or Inversion/Eversion Adjustment........................................................................................................................................................... 67 Adjusting the Height of the Manual Center Mount Footrest .................................................................................................................................................... 68 Adjusting the Angle of the Manual Center Mount Footrest...................................................................................................................................................... 69 Adjusting the Footplate Angle........................................................................................................................................................................................................... 70 Adjusting the Tension of the Flip Up Footplate............................................................................................................................................................................ 71 Adjusting the Angle of the Cantilever Arm ................................................................................................................................................................................... 71 Adjusting the Back Angle ................................................................................................................................................................................................................... 72 Adjusting Back or Headrest Upholstery......................................................................................................................................................................................... 73 SETUP/MAINTENANCE 74 Setup/Delivery Inspection .................................................................................................................................................................................................................. 74 User/Attendant Inspection Checklists ............................................................................................................................................................................................ 75 Inspect/Adjust Weekly.................................................................................................................................................................................................................. 75 Inspect/Adjust Monthly................................................................................................................................................................................................................. 75 Inspect/Adjust Periodically........................................................................................................................................................................................................... 76 Invacare® Formula™ CG Seating 6 Part No 1143155 CONTENTS Service Inspection ................................................................................................................................................................................................................................ 77 Six Month Inspection .................................................................................................................................................................................................................... 77 Replacing Heel Loops.......................................................................................................................................................................................................................... 79 Adjusting/Replacing Telescoping Front Rigging Support............................................................................................................................................................. 80 Adjusting .......................................................................................................................................................................................................................................... 80 Replacing .......................................................................................................................................................................................................................................... 80 Installing Adjustable Angle Flip-up Footplate Hinge..................................................................................................................................................................... 82 Installing Adjustable Angle Flip-up Footplates .................................................................................................................................................... 83 Composite/Articulating Footplate Heel Loop Replacement........................................................................................................................... 84 Disassembly..................................................................................................................................................................................................................................... 84 Assembly .......................................................................................................................................................................................................................................... 84 Repositioning Joystick ......................................................................................................................................................................................................................... 85 Disconnecting/Connecting the Joysticks ........................................................................................................................................................................................ 86 SPJ+ Joysticks .................................................................................................................................................................................................................................. 86 CMPJ+ Joysticks ............................................................................................................................................................................................................................. 87 Replacing Seat Positioning Strap....................................................................................................................................................................................................... 88 Removing/Installing/Adjusting Headrest ......................................................................................................................................................................................... 89 Removing ......................................................................................................................................................................................................................................... 89 Installing............................................................................................................................................................................................................................................ 89 Adjusting Headrest Height .......................................................................................................................................................................................................... 89 Adjusting Headrest Depth/Direction ........................................................................................................................................................................................ 90 Replacing Headrest.............................................................................................................................................................................................................................. 90 Replacing Back or Headrest Upholstery ........................................................................................................................................................................................ 91 Replacing Back Upholstery .......................................................................................................................................................................................................... 91 Replacing Headrest Upholstery.................................................................................................................................................................................................. 91 About Batteries .................................................................................................................................................................................................................................... 92 Part No 1143155 7 Invacare® Formula™ CG Seating CONTENTS 8 Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat...................................................................................................................... 93 Removing the Batteries ................................................................................................................................................................................................................ 93 Installing the Batteries................................................................................................................................................................................................................... 94 Actuator Connection Bypass Instructions ............................................................................................................................................................................... 96 Removing/Installing the Seat Assembly (TDX SP and TDX SR with Elevating Seat) ..................................................................................................... 97 Installing/Removing the Batteries (TDX SP with Vent Tray Option) ...................................................................................................................................... 98 Removing the Batteries ................................................................................................................................................................................................................ 98 Installing the Batteries................................................................................................................................................................................................................... 99 Removing/Installing the Wheelchair Shrouds TDX SP/SR .......................................................................................................................................................100 Rear shroud...................................................................................................................................................................................................................................100 Front Shroud and Battery Retention Bracket .......................................................................................................................................................................100 Top Shroud ...................................................................................................................................................................................................................................100 Connecting/Disconnecting the Battery Wiring Harness - TDX SP and TDX SR with Elevating Seat Only.................................................................102 Using the Proper Batteries ........................................................................................................................................................................................................103 Battery Wiring Harness - TDX SP and TDX SR with Elevating Seat Only....................................................................................................................103 Battery Wiring Harness - TDX SP with Vent Tray Option...............................................................................................................................................106 Removing/Installing the Vent Battery - FDX with Vent Tray Option....................................................................................................................................108 Removing/Installing the Vent Battery ......................................................................................................................................................................................108 Disconnecting/Connecting the Vent Battery Wiring Harness - FDX with Vent Tray Option........................................................................................110 Using the Proper Batteries ........................................................................................................................................................................................................111 Disconnecting/Connecting the Vent Battery Wiring Harness - FDX with Vent Tray Option..................................................................................112 Preparing the Ventilator Tray for Use ..........................................................................................................................................................................................113 TROUBLESHOOTING 115 Electrical...............................................................................................................................................................................................................................................115 All Joysticks ...................................................................................................................................................................................................................................115 SPJ™+, SPJ+ w/PSS or SPJ+ w/ACC Joysticks ......................................................................................................................................................................116 CMPJ™+, PSR+, PSF+ Joysticks or Displays .........................................................................................................................................................................118 NOTES Invacare® Formula™ CG Seating 121 8 Part No 1143155 1 GENERAL 1 General 1.1 Symbols Warnings Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage. See the information below for definitions of the signal words. DANGER WARNING CAUTION ! Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, may result in property damage or minor injury or both. IMPORTANT Indicates a hazardous situation that could result in damage to property if it is not avoided. Gives useful tips, recommendations and information for efficient, trouble-free use. Part No 1143155 9 Invacare® Formula™ CG Seating 1 GENERAL 1.2 Reference Documents WARNING Refer to wheelchair base owner’s manual for additional safety and operation information. Refer to the table below for part numbers of additional documents which are referenced in this manual. MANUAL PART NUMBER MK6i™ Electronics Programming Guide Invacare® Formula™ CG Seating 1141471 10 Part No 1143155 1 GENERAL 1.3 Global Limited Warranty (Excluding Canada) PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED AFTER JULY 4, 1975. This warranty is extended only to the original purchaser who purchases this product within any country excluding CANADA when new and unused from Invacare or a dealer. This warranty is not extended to any other person or entity and is not transferable or assignable to any subsequent purchaser or owner. Coverage under this warranty will end upon any such subsequent sale or other transfer of title to any other person. For product purchased in Canada, please refer to the Canada Limited Warranty. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state. Invacare warrants the seat frame to be free from defects in materials and workmanship for a period of three (3) years from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty. Invacare warrants all electronics and electrical components (excluding batteries) and powered seating actuators to be free from defects in materials and workmanship for a period of one (1) year from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty. Invacare warrants all remaining components (excluding all upholstered materials and padded materials) to be free from defects in materials and workmanship for a period of one (1) year from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty. If within such warranty periods any such product component shall be proven to be defective, the product component shall be repaired or replaced, at Invacare's option. This warranty does not include any labor or shipping charges incurred in replacement part installation or repair of any such product. Invacare's sole obligation and your exclusive remedy under this warranty shall be limited to such repair and/or replacement. For warranty service, please contact the dealer from whom you purchased your Invacare product. In the event you DO NOT receive satisfactory warranty service, please write directly to Invacare at the address on the bottom of the back cover. Provide dealer's name address, date of purchase, indicate nature of the defect and, if the product is serialized, indicate the serial number. Do not return products to our factory without our prior consent. LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED, PRODUCTS SUBJECT TO NEGLIGENCE, ACCIDENT, IMPROPER OPERATION, MAINTENANCE OR STORAGE, COMMERCIAL OR INSTITUTIONAL USE, PRODUCTS MODIFIED WITHOUT INVACARE'S EXPRESS WRITTEN CONSENT (INCLUDING, BUT NOT LIMITED TO, MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATTACHMENTS); PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE, OR TO A PRODUCT DAMAGED BY CIRCUMSTANCES BEYOND INVACARE'S CONTROL, AND SUCH EVALUATION WILL BE SOLELY DETERMINED BY INVACARE. THE WARRANTY SHALL NOT APPLY TO PROBLEMS ARISING FROM NORMAL WEAR AND TEAR OR FAILURE TO ADHERE TO THE PRODUCT INSTRUCTIONS. A CHANGE IN OPERATING NOISE, PARTICULARLY RELATIVE TO MOTORS AND GEARBOXES DOES NOT CONSTITUTE A FAILURE OR DEFECT AND WILL NOT BE REPAIRED; ALL DEVICES WILL EXHIBIT CHANGES IN OPERATING NOISE DUE TO AGING. THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES WHATSOEVER, WHETHER EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY WHATSOEVER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN. THE APPLICATION OF ANY IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PROVIDED HEREIN AND INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER; SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGE, OR LIMITATION OF HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE EXCLUSION AND LIMITATION MAY NOT BE APPLICABLE. THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL LAWS AND REQUIREMENTS. Part No 1143155 11 Invacare® Formula™ CG Seating 1 GENERAL 1.4 Canada Limited Warranty This warranty is extended only to the original purchaser who purchases this product within Canada when new and unused from Invacare or a dealer. This warranty is not extended to any other person or entity and is not transferable or assignable to any subsequent purchaser or owner. Coverage under this warranty will end upon any such subsequent sale or other transfer of title to any other person. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state. Invacare warrants the seat frame to be free from defects in materials and workmanship for a period of three (3) years from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty. Invacare warrants all electronics and electrical components (excluding batteries) and powered seating actuators to be free from defects in materials and workmanship for a period of two (2) years from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty. Invacare warrants all remaining components (excluding all upholstered materials and padded materials) to be free from defects in materials and workmanship for a period of one (1) year from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty. If within such warranty periods any such product component shall be proven to be defective, the product component shall be repaired or replaced, at Invacare's option. This warranty does not include any labor or shipping charges incurred in replacement part installation or repair of any such product. Invacare's sole obligation and your exclusive remedy under this warranty shall be limited to such repair and/or replacement. For warranty service, please contact the dealer from whom you purchased your Invacare product. In the event you DO NOT receive satisfactory warranty service, please write directly to Invacare at the address on the bottom of the back cover. Provide dealer's name address, date of purchase, indicate nature of the defect and, if the product is serialized, indicate the serial number. Do not return products to our factory without our prior consent. LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED, PRODUCTS SUBJECT TO NEGLIGENCE, ACCIDENT, IMPROPER OPERATION, MAINTENANCE OR STORAGE, COMMERCIAL OR INSTITUTIONAL USE, PRODUCTS MODIFIED WITHOUT INVACARE'S EXPRESS WRITTEN CONSENT (INCLUDING, BUT NOT LIMITED TO, MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATTACHMENTS); PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE, OR TO A PRODUCT DAMAGED BY CIRCUMSTANCES BEYOND INVACARE'S CONTROL, AND SUCH EVALUATION WILL BE SOLELY DETERMINED BY INVACARE. THE WARRANTY SHALL NOT APPLY TO PROBLEMS ARISING FROM NORMAL WEAR AND TEAR OR FAILURE TO ADHERE TO THE PRODUCT INSTRUCTIONS. A CHANGE IN OPERATING NOISE, PARTICULARLY RELATIVE TO MOTORS AND GEARBOXES DOES NOT CONSTITUTE A FAILURE OR DEFECT AND WILL NOT BE REPAIRED; ALL DEVICES WILL EXHIBIT CHANGES IN OPERATING NOISE DUE TO AGING. THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES WHATSOEVER, WHETHER EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY WHATSOEVER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN. THE APPLICATION OF ANY IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PROVIDED HEREIN AND INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER; SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGE, OR LIMITATION OF HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE EXCLUSION AND LIMITATION MAY NOT BE APPLICABLE. THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL LAWS AND REQUIREMENTS. Invacare® Formula™ CG Seating 12 Part No 1143155 2 SAFETY 2 Safety The safety section contains important information for the safe operation and use of this product. 2.1 General Guidelines ! WARNING Do not use this product or any available optional equipment without first completely reading and understanding these instructions and any additional instructional material such as owner’s manuals, service manuals or instruction sheets supplied with this product or optional equipment. If you are unable to understand the warnings, cautions or instructions, contact a healthcare professional, dealer or technical personnel before attempting to use this equipment - otherwise, injury or damage may occur. Procedures other than those described in this manual must be performed by a qualified technician. ACCESSORIES WARNINGS Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products. DO NOT connect any medical devices such as ventilators, life support machines, etc., directly to the batteries used to power the wheelchair. This could cause unexpected failure of the device and the wheelchair. NOTICE The information contained in this document is subject to change without notice. Check all parts for shipping damage and test before using. In case of damage, DO NOT use. Contact Invacare/Carrier for further instruction. As a manufacturer of wheelchairs, Invacare endeavors to supply a wide variety of wheelchairs to meet many needs of the end user. However, final selection of the type of wheelchair to be used by an individual rests solely with the user and his/her healthcare professional capable of making such a selection. Invacare highly recommends working with a certified rehab technology supplier and/or a member of NRRTS or RESNA. Part No 1143155 13 Invacare® Formula™ CG Seating 2 SAFETY 2.1 Operation Information Setup WARNING A qualified technician must perform the initial set up of this wheelchair. Also, a qualified technician must perform all procedures in the service manual. Performance adjustments should only be made by professionals of the healthcare field or persons fully conversant with this process and the driver's capabilities. Incorrect settings could cause injury to the driver, bystanders, damage to the wheelchair and to surrounding property. After the wheelchair has been set-up/adjusted, check to make sure that the wheelchair performs to the specifications entered during the set-up procedure. If the wheelchair does not perform to specifications, turn the wheelchair Off immediately and reenter set-up specifications. Repeat this procedure until the wheelchair performs to specifications. Driving WARNING DO NOT operate on roads, streets or highways. Wheelchairs Equipped with Running Lights - Running lights are for increased user visibility ONLY and are NOT intended for use as automobile head/signal lights. Invacare® Formula™ CG Seating 14 Part No 1143155 2 SAFETY Transport - Wheelchair Tie-Down Restraints and Seat Restraints (Trro or TRBKTS) WARNING Only use the transport brackets included with TRRO or TRBKTS for the purposes described in this manual. TRRO (Transport Ready Option) - TRRO includes four factory-installed transport brackets and a wheelchair anchored pelvic belt. TRRO has been crash-tested in accordance with ANSI/RESNA WC Vol 1 Section 19 Frontal Impact Test requirements for wheelchairs with a 168 lb crash dummy, which corresponds to a person with a weight of 165 to 300 lbs. TRBKTS (Wheelchair Transport Brackets) - TRBKTS includes four factory-installed wheelchair transport brackets. TRBKTS has not been crash-tested in accordance with WC 19. Use these transport brackets only to secure an unoccupied wheelchair during transport. As of this date, the Department of Transportation has not approved any tie-down systems for transportation of a user while in a wheelchair, in a moving vehicle of any type. It is Invacare’s position that users of wheelchairs should be transferred into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry. Invacare cannot and does not recommend any wheelchair transportation systems. Battery support brackets MUST be installed at all times. Otherwise, the wheelchair will not be WC19 compliant. Refer to Transport Ready Option (TRRO) on page 60. Part No 1143155 15 Invacare® Formula™ CG Seating 2 SAFETY Powered Seating WARNING This seating system has been custom designed and will be assembled to the wheelchair base before delivery to the user. The information contained in this manual is for maintaining and adjusting the seating system. There are very few adjustments that can safely be made by the user. If there is a procedure or adjustment that needs to be performed on the seating system that is not in this manual, DO NOT perform that procedure. Have the seating system serviced by a qualified technician. Use caution when driving in a tilted position. DO NOT operate the seating system while on an incline. DO NOT operate the seating system while the wheelchair is moving. Never operate the wheelchair or elevate/lower the seat while in any tilted/reclined/back angle position over 20° relative to the vertical position. If the drive lock-out does not stop the wheelchair from operating or the seat from elevating/lowering in a tilt/recline/back angle position over 20° relative to vertical, DO NOT operate the wheelchair or elevate/lower the seat. DO NOT attempt to adjust the drive lock-out. Have the wheelchair serviced by a qualified technician. Use only the controls listed in Operating Powered Seating Systems on page 31 to activate the tilt functions. Specific actuator controls are noted for each function or combination throughout this manual. DO NOT USE any other actuator controls. Such devices may result in excess heating and cause damage to the actuator and associated wiring and could cause a fire, death, physical injury or property damage. If such devices are used, Invacare shall not be liable and the limited warranty is void. Specific actuator controls are noted for each function or combination throughout this manual. DO NOT operate tilt seat around children. always keep hands and feet out from underneath tilt seat - otherwise serious injury may result. DO NOT tip the seating system/wheelchair without assistance. DO NOT store items under seat. Cables must be routed and secured properly to ensure that cables DO NOT become entangled and damaged during normal operation of seating system. Systems equipped with power legrests only - Never allow items to become trapped between the legrest assemblies. Otherwise, damage to the power legrest could occur. Invacare® Formula™ CG Seating 16 Part No 1143155 2 SAFETY Repair or Service Information WARNING Except for programming, DO NOT service or adjust the wheelchair while occupied, unless otherwise noted. Before adjusting, repairing or servicing the wheelchair, Always turn the wheelchair power Off, otherwise, injury or damage may occur. Wheelchairs should be examined during maintenance for signs of corrosion (water exposure, incontinence, etc.). Electrical components damaged by corrosion should be replaced immediately. Wheelchairs that are used by incontinent users and/or are frequently exposed to water may require replacement of electrical components more frequently. DO NOT overtighten hardware attaching to the frame. This could cause damage to the frame tubing. Transport ready packages are not retrofittable to existing models and are not field serviceable. TDX® SP Wheelchair Bases Only A pinch point exists between walking beam/head tube cap and telescoping tube when at the lowest seat to floor height. Refer to Pinch Points on page 19. Pinch point may occur when returning the tilted seat to the full upright position or when lowering the seat. Make sure the hands and body of the occupant, attendants and bystanders are clear of all pinch points before returning the tilted seat to the full upright position or lowering the seat. Part No 1143155 17 Invacare® Formula™ CG Seating 2 SAFETY 2.2 Safety/Handling WARNING Refer to wheelchair base owner’s manual for additional safety and operation information. The seat positioning strap is a positioning belt only. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, belt must be replaced immediately. DO NOT leave the power button On when entering or exiting your wheelchair. DO NOT go up or down ramps or traverse slopes greater than 9°. Never leave an unoccupied wheelchair unattended on an incline. DO NOT attempt to move up or down an incline with water, ice or oil film. Do determine and establish your particular safety limits by practicing bending, reaching and transferring activities in the presence of a qualified healthcare professional before attempting active use of the wheelchair. Always shift your weight in the direction you are turning. Do not shift your weight in the opposite direction of the turn. Shifting your weight in the opposite direction of the turn may cause the inside drive wheel to lose traction and the wheelchair to tip over. DO NOT shift your weight or sitting position toward the direction you are reaching as the wheelchair and/or seating system (if any) may tip over. Always keep hands and fingers clear of moving parts to avoid injury. DO NOT use with a broken or missing joystick knob. DO NOT use if joystick does not spring back to the neutral position or becomes sticky or sluggish. DO NOT use if joystick boot is torn or damaged. Always check foam grips for looseness before using the wheelchair. If loose, contact a qualified technician for instructions. Invacare® Formula™ CG Seating 18 Part No 1143155 2 SAFETY Pinch Points WARNING TDX SP Wheelchairs Only - A pinch point exists between head tube cap and walking beam. TDX and TDX SP Wheelchairs Only - A pinch point exists between walking beam/head tube cap and telescoping tube when the seat is in the lowest seat to floor height. Pinch point may occur when returning the tilted seat to the full upright position. Make sure the hands and body of the occupant, attendants and bystanders are clear of all pinch points before lowering seat or returning the tilted seat to the full upright position. Telescoping Tube Walking Beam Walking Beam Pinch Point Headtube Cap Front Caster Part No 1143155 Full Tilt Position Full Upright Position Headtube Cap (Not Shown) Front Caster 19 Invacare® Formula™ CG Seating 2 SAFETY Stability and Balance WARNING ALWAYS wear your seat positioning strap. The seat positioning strap is a positioning belt only. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, belt must be replaced IMMEDIATELY. To determine and establish your particular safety limits, practice use of this product on various sloping surfaces in the presence of a qualified healthcare provider before attempting active use of this wheelchair. Other general warnings listed within this document also apply. Footplates and Front Rigging WARNING DO NOT use the footplates as a platform. When getting in or out of the wheelchair, make sure that the footplates are in the upward position or swing footrests towards the outside of the wheelchair. Reaching, Leaning and Bending - Forward. WARNING DO NOT attempt to reach objects if you have to move forward in your seat. DO NOT attempt to reach objects if you have to move forward in the seat or pick them up from the floor by reaching down between your knees. Reaching, Bending - Backward WARNING DO NOT lean over the top of the back upholstery. This will change your center of gravity and may cause the wheelchair to tip over. Invacare® Formula™ CG Seating 20 Part No 1143155 2 SAFETY Transferring To and From Other Seats WARNING ALWAYS turn the wheelchair power OFF and engage the motor locks/clutches to prevent the wheels from moving before attempting to transfer in or out of the wheelchair. Also make sure every precaution is taken to reduce the gap distance. Align both casters parallel with the object you are transferring onto. Storage WARNING Avoid storing or using the wheelchair near open flame or combustible products. Serious injury or damage to property may result. DO NOT use if the joystick boot is torn or cracked. If the joystick boot becomes torn or cracked, replace IMMEDIATELY. Weight Training WARNING Invacare DOES NOT recommend the use of its wheelchairs as a weight training apparatus. Invacare wheelchairs have NOT been designed or tested as a seat for any kind of weight training. If occupant uses said wheelchair as a weight training apparatus, Invacare shall NOT be liable for bodily injury and the warranty is void. Weight Limitation WARNING Refer to Typical Product Parameters on page 26 and Typical Product Parameters in the manual shipped with the wheelchair base to determine the weight limit (total combined weight of user and any attachments) of your wheelchair model. Do not exceed the limit - otherwise, injury or damage may result. Part No 1143155 21 Invacare® Formula™ CG Seating 2 SAFETY 2.3 Electromagnetic Interference (EMI) From Radio Wave Sources Powered wheelchairs and motorized scooters (in this text, both will be referred to as powered wheelchairs) may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy (EM) emitted from sources such as radio stations, TV stations, amateur radio (HAM) transmitters, two way radios, and cellular phones. The interference (from radio wave sources) can cause the powered wheelchair to release its brakes, move by itself, or move in unintended directions. It can also permanently damage the powered wheelchair's control system. The intensity of the interfering EM energy can be measured in volts per meter (V/m). Each powered wheelchair can resist EMI up to a certain intensity. This is called its "immunity level." The higher the immunity level, the greater the protection. At this time, current technology is capable of achieving at least a 20 V/m immunity level, which would provide useful protection from the more common sources of radiated EMI. There are a number of sources of relatively intense electromagnetic fields in the everyday environment. Some of these sources are obvious and easy to avoid. Others are not apparent and exposure is unavoidable. However, we believe that by following the warnings listed below, your risk to EMI will be minimized. The sources of radiated EMI can be broadly classified into three types: 1. Hand-held Portable transceivers (transmitters-receivers with the antenna mounted directly on the transmitting unit. Examples include: citizens band (CB) radios, “walkie talkie”, security, fire and police transceivers, cellular telephones, and other personal communication devices). Some cellular telephones and similar devices transmit signals while they are ON, even when not being used. 2. Medium-range mobile transceivers, such as those used in police cars, fire trucks, ambulances and taxis. These usually have the antenna mounted on the outside of the vehicle; and 3. Long-range transmitters and transceivers, such as commercial broadcast transmitters (radio and TV broadcast antenna towers) and amateur (HAM) radios. Other types of hand-held devices, such as cordless phones, laptop computers, AM/FM radios, TV sets, CD players, cassette players, and small appliances, such as electric shavers and hair dryers, so far as we know, are not likely to cause EMI problems to your powered wheelchair. Invacare® Formula™ CG Seating 22 Part No 1143155 2 SAFETY Powered Wheelchair Electromagnetic Interference (EMI) Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna (source), the EM fields from hand-held radio wave sources (transceivers) are of special concern. It is possible to unintentionally bring high levels of EM energy very close to the powered wheelchair's control system while using these devices. This can affect powered wheelchair movement and braking. Therefore, the warnings listed below are recommended to prevent possible interference with the control system of the powered wheelchair. Electromagnetic interference (EMI) from sources such as radio and TV stations, amateur radio (HAM) transmitters, two-way radios, and cellular phones can affect powered wheelchairs and motorized scooters. FOLLOWING THE WARNINGS LISTED BELOW SHOULD REDUCE THE CHANCE OF UNINTENDED BRAKE RELEASE OR POWERED WHEELCHAIR MOVEMENT WHICH COULD RESULT IN SERIOUS INJURY. WARNING 1) DO NOT operate hand-held transceivers (transmitters receivers), such as citizens band (CB) radios, or turn ON personal communication devices, such as cellular phones, while the powered wheelchair is turned ON; 2) Be aware of nearby transmitters, such as radio or TV stations, and try to avoid coming close to them; 3) If unintended movement or brake release occurs, turn the powered wheelchair OFF as soon as it is safe; 4) Be aware that adding accessories or components, or modifying the powered wheelchair, may make it more susceptible to EMI (NOTE: There is no easy way to evaluate their effect on the overall immunity of the powered wheelchair); and 5) Report all incidents of unintended movement or brake release to the powered wheelchair manufacturer, and note whether there is a source of EMI nearby. Important Information 1) 20 volts per meter (V/m) is a generally achievable and useful immunity level against EMI (as of May 1994) (the higher the level, the greater the protection); 2) This device has been tested to a radiated immunity level of 20 volts per meter. 3) The immunity level of the product is unknown. Modification of any kind to the electronics of this scooter as manufactured by Invacare may adversely affect the EMI immunity levels. Part No 1143155 23 Invacare® Formula™ CG Seating 3 LABEL LOCATIONS 3 Label Locations 3.1 Refer to the owner’s manual shipped with wheelchair base for additional label located on the wheelchair base. All Wheelchairs Weight Capacity Label located here Serial Number Label Location WA R N I N G Refer to Service Manual to reposition the seat - otherwise serious personal injury and damage will result. P/N 1114823 Rev B - 5/10/06 Auto style seat positioning strap shown. This label is also on the airline style seat positioning strap. Invacare® Formula™ CG Seating 24 Part No 1143155 3 LABEL LOCATIONS 3.2 TDX® SP with Vent Tray Option Part No 1143155 25 Invacare® Formula™ CG Seating 4 TECHNICAL DATA 4 Technical Data 4.1 Typical Product Parameters All dimensions are ± .50 inches unless otherwise indicated. Models Formula CG Seat FORMULA CG Seat Width Range Tilt: Recline, Tilt/Recline: Elevate: Tilt/Elevate: Tilt/Recline/Elevate: 12 to 24 inches 16 to 24 inches 16 to 22 inches 16 to 24 inches (TDX SP/SR) Only, 16 to 22 inches (All other wheelchairs) 16 to 24 inches (TDX SP/SR) Only, 16 to 22 inches (All other wheelchairs) Seat Depth Range (1 inch increments) Tilt: Recline, Tilt/Recline and Elevate: 12 to 22 inches 16 to 22 inches Seat-to-Floor Height (0° Seat Angle) Elevate Only: Tilt, Recline, Tilt/Recline: Tilt/Elevate, Tilt/Recline/Elevate: 16.8 ± .5 inch 17.5, 18.5 or 19.5 ± .5 inch 18.5 ± .5 inch Overall Width 25 to 27 inches Overall Height: 53 inches Invacare® Formula™ CG Seating 26 Part No 1143155 4 TECHNICAL DATA FORMULA CG Overall Length 48 inches in upright position Back Height Range Contoura Backs Tilt: Elevate: Tilt/Elevate: Recline, Tilt/recline, Tilt/Recline/Elevate: Curved or Adjustable ASBA Backs Elevate: Recline or Tilt/Recline: Tilt: 22 or 25 or 28 inches 16 or 24 inches 22 or 25 or 28 inches 25 or 28 inches 16 to 24 inches 20 to 26 inches in 1 inch increments 16 to 26 inches in 1 inch increments Back Angle Range Tilt or Elevate: 85° to 105° in 5° increments Tilt Range 300 lbs - Tilt, Tilt/Recline, Tilt/Recline/ Elevate: 400 lbs - Tilt, Tilt/Recline: 0° to 55° 0° to 45° Recline Range (Relative to the Ground) Recline, Tilt/Recline 0° Seat Angle: 90° to 170° ± 3° Armrests Tilt, Elevate: Recline, Tilt/Recline, Tilt/Recline/Elevate Legrests: Flip Back, Adjustable Height (9 to 13 inches) - Desk or Full Length Adjustable Height (11 to 16 inches) - Desk or Full Length Swingaway Footrests, Manual Elevating Legrests or Power Elevating Legrests Headrests: Part No 1143155 Curved, Contoured, Small or Large 27 Invacare® Formula™ CG Seating 4 TECHNICAL DATA Weight WARNING If the seating system is mounted onto a power wheelchair that has a weight limitation greater than 275 lbs, the weight limitation of the power wheelchair is 275 lbs. Example: The power wheelchair has a 300 lb weight limitation, the seating system still has a weight limitation of 275 lbs, so the power wheelchair now has a 275 lb weight limitation. FORMULA CG Seat Weight: Tilt Only: Tilt/Recline: 93 lbs 113 lbs Weight Limitation Without Heavy Duty Option: With Heavy Duty Option: With Vent Tray Up to 300 lbs Up to 400 lbs Subtract 50 lbs from the seating system weight limitations(250 and 350 lbs respectively) Weight limitation is total weight (user weight plus any additional items that the user may require [back pack, etc.]). Example: If weight limitation of the wheelchair is 300 lbs and additional items equal 25 lbs, subtract 25 lbs from 300 lbs this means the maximum weight limitation of the user is 275 lbs. Invacare® Formula™ CG Seating 28 Part No 1143155 5 USAGE 5 Usage 5.1 WARNING After ANY adjustments, repair or service and before use, make sure that all attaching hardware is tightened securely otherwise injury or damage may result. Set-up of the Electronic Control Unit is to be performed only by a qualified technician. The final adjustments of the controller may affect other activities of the wheelchair. Damage to the equipment could occur under these circumstances. Preparing the Joystick for Use For this procedure, refer to FIGURE 1. The joystick is factory installed on the right side of the wheelchair. To reposition the joystick onto the left side of the wheelchair, refer to Repositioning Joystick on page 88. 1. Turn the adjustment lock lever to release the adjustment lock from joystick mounting tube. 2. Slide joystick mounting tube to the desired position. 3. Turn the adjustment lock lever to secure the adjustment lock to the joystick mounting tube. Part No 1143155 Joystick not shown. Joystick Mounting Tube Adjustment Lock Lever FIGURE 1 29 Preparing the Joystick for Use Invacare® Formula™ CG Seating 5 USAGE 5.2 A Note About Drive Lock-Out WARNING NEVER operate the wheelchair or elevate/lower the seat while in any tilted/reclined/back angle position over 20° relative to the vertical position. If the drive lock-out does not stop the wheelchair from operating or the seat from elevating/lowering in a tilt/recline/back angle position over 20° relative to vertical, DO NOT operate the wheelchair or elevate/lower the seat. DO NOT attempt to adjust the drive lock-out. Have the wheelchair serviced by a qualified technician. The wheelchair user MUST have a clear line of sight to drive safely. On initial chair delivery and after adjusting the back angle, drive lock-out switch tilt system or recline system, tilt and recline the seat back to the farthest driving position immediately before drive lock-out engages and ensure there is a clear line of sight present in which to drive the wheelchair. If a clear line of sight is not present, have the back angle repositioned or readjust the lockout angle such that safe driving with a clear line of sight is achieved. Otherwise injury or damage may occur. One of the following will occur when the drive lock-out feature has been activated: • CMPJ+ Joysticks Only - TILT WARNING or SPM Inhibited displays on the joystick or display unit. • SPJ+ Joysticks Only - Left to right chase alternating with a steady display. Drive lock-out is a feature designed to prevent the wheelchair from being driven after the seating system has been tilted beyond 20°* relative to the vertical position. The back can be positioned at a 10° relative offset to the seat base, thereby resulting in a back angle potential of 30° before which the drive lock-out is activated. This may affect the wheelchair user’s line of sight while driving. Make sure the wheelchair user can see properly to ensure safe driving. *20° back angle can be any combination of recline, tilt, back angle and/or surface angle. Refer to Typical Product Parameters on page 11 for tilt and/or recline angle ranges. Invacare® Formula™ CG Seating 30 Part No 1143155 5 USAGE 5.3 Operating Powered Seating Systems GENERAL WARNINGS Refer to A Note About Drive Lock-Out on page 30 before performing this procedure. Pinch points may occur when returning the seat from any tilted position to the full upright position or when lowering the elevating seat. Make sure the hands and body of both the occupant and attendants/bystanders are clear of all pinch points before returning the seat to the full upright position or lowering the elevating seat. NEVER operate the wheelchair or elevate/lower the seat while in any tilted/reclined/back angle position over 20° relative to the vertical position. If the drive lock-out does not stop the wheelchair from operating or the seat from elevating/lowering in a tilt/recline/back angle position over 20° relative to vertical, DO NOT operate the wheelchair or elevate/lower the seat. DO NOT attempt to adjust the drive lock-out. Have the wheelchair serviced by a qualified technician. Use caution when driving in a tilted, reclined or elevated position. DO NOT operate the seating system while on an incline. DO NOT operate seating system while the wheelchair is moving. DO NOT operate the tilt function near or under a fixed object such as a table or desk. The elevating seat option is equipped with a speed reduction safety mechanism. while the seat is in an elevated position, the safety feature slows the speed of the wheelchair to 20% of its maximum speed (not to exceed the programmed speed). If the wheelchair operates at maximum speed while in an elevated position, DO NOT operate the wheelchair. Have the wheelchair serviced immediately by a qualified technician. POWERED SEATING SYSTEM CONTROL WARNING Use only the powered seating system controls listed in the following chart to activate the tilt/recline/elevate functions. DO NOT USE any other powered seating system controls. Such devices may result in excess heating and cause damage to the actuator and associated wiring and could cause a fire, death, physical injury or property damage. If such devices are used, Invacare shall not be liable and the limited warranty is void. Contact a dealer or Invacare customer service to replace either a powered seating system or controls. Part No 1143155 31 Invacare® Formula™ CG Seating 5 USAGE SYSTEM TYPE JOYSTICK POWERED SEATING CONTROL 4 POLE MOTOR Single Actuator (Tilt Only, Recline Only or Elevate Only) Multiple Actuator (Tilt/Recline or Single Actuator System with Power Legs) MK6i SPJ+ w/PSS CMPJ+/PSR/PSF/DISPLAY w/ Alternate Control CMPJ+/PSR/PSF/DISPLAY w/ Alternate Control SWITCH OPTION THROUGH THE JOYSTICK (TTJ) Single Function Switch (Egg, Wobble, etc.) Yes w/SPJ+ w/ACC 4 Way Toggle Quad Push Button Replace 4WSB with Multiple Actuator Interface Box Yes with SANODE Using the Single Function Switch 1. The powered seating switch will alternate functions (increase tilt angle, decrease tilt angle) after it has been released for a minimum of three seconds. Make sure the wheelchair is on a level surface and that the wheelchair is turned on. 2. Press and hold the powered seating switch to activate the actuator until the seating system is in the desired position. 3. Release the powered seating switch after the desired position is achieved. Using the MK6i SPJ+ w/ACC Joystick For this procedure, refer to FIGURE 6 on page 40. 1. Make sure the wheelchair is on a level surface and that the wheelchair is turned on. 2. Press the mode button to switch from driving mode to tilt mode. 3. The LED will light up with a circle around it. Move the joystick: Invacare® Formula™ CG Seating 32 Part No 1143155 5 USAGE • Forward - Tilts or reclines the seat back or elevates the seat. • Backward - Returns the seat to the upright position or lowers the seat. Using the Four Way Toggle For this procedure refer to FIGURE 2 on page 34. 1. Make sure the wheelchair is on a level surface. 2. Refer to the chart for the operation of the seating system using a four way toggle. The chart shows the factory programmed settings only. Switch assignments can be reprogrammed. SEATING SYSTEM Formula CG - Tilt Only Formula CG - Recline w/Legs Formula CG - Tilt/Recline FORWARD Formula CG - Elevate Only Formula CG - Tilt/Recline/ Elevate w/Legs Decrease the Tilt Angle Decrease the Recline Angle Decrease the Tilt Angle & Legs Down Elevate Up Increase/Decrease the Tilt Angle Formula CG - Tilt/Recline w/ Legs Increase/Decrease the Tilt Angle Formula CG - Tilt/Elevate Legs Only Part No 1143155 Decrease the Tilt Angle Power Legrest Up FOUR WAY TOGGLE REAR LEFT RIGHT Increase the Tilt Angle Increase the Recline Angle OFF Power Legrest Up OFF Power Legrest Down Increase the Tilt Angle & Legs Up Elevate Down Increase/Decrease the Recline Angle and Power legrest Up/Down. Increase/Decrease the Recline Angle and Power legrest Up/Down. Increase the Tilt Angle Power Legrest Down Decrease the Recline Angle OFF Elevate Up/Down Increase the Recline Angle Power Legrest Up Power Legrest Down Elevate Up Elevate Down OFF OFF 33 OFF Power Legrest Up/Down Invacare® Formula™ CG Seating 5 USAGE 3. Release four way toggle to neutral position. Four Way Toggle Left Rear LED Forward Right FIGURE 2 Using the Four Way Toggle Using the CMPJ+ Joystick 1. For this procedure, refer to FIGURE 3 on page 36. Make sure the wheelchair is on a level surface. 2. Select a drive that has the Actuator Control Switch Mode icon 3. Select the Actuator Control Switch Mode icon (Detail “A”). 4. Four of the following icons will display when Actuator Control Switch Mode is selected: displayed. The location of the icons indicates the joystick direction or quadrant (Detail “B”). Invacare® Formula™ CG Seating 34 Part No 1143155 5 USAGE DESCRIPTION ICON Tilt Operations Recline Operations Center Mount Leg Elevate Operations Right Leg Operations Left Leg Operations Recline with Leg Operations No powered seating operation has been programmed for this quadrant. No Icons 5. The three icons indicate up/down, up or down, respectively. Select the desired operation using the joystick or an equivalent switch. While operating the powered seating system, the selected icon will display on the screen along with text indicating the current operation (Detail “C” page 36). Part No 1143155 35 Invacare® Formula™ CG Seating 5 USAGE DETAIL “A” - SELECTING THE ACTUATOR CONTROL SWITCH MODE DETAIL “B” - ACTUATOR CONTROL SWITCH MODE EXAMPLE SCREEN Operation Icons Actuator Control Switch Mode Icon Mode Icons Tilt Down Icon (Move the joystick down to use this function) DETAIL “C” - EXAMPLE SCREEN DURING POWERED SEATING OPERATION Text Icon Text Icon FIGURE 3 Using the CMPJ+ Joystick Invacare® Formula™ CG Seating 36 Part No 1143155 5 USAGE 5.4 Operating the Wheelchair Turning the Power On/Off 1. For this procedure, refer to FIGURE 4. To turn the power On, perform one of the following steps: JOYSTICK CMPJ+ SPJ+ 2. CMPJ+ Joystick SPJ+ Joysticks ACTION On/Off Button Move the On/Off switch Forward to the On position. On/Off Switch Press the On/Off button. Turning the power Off can be achieved by performing one of the following steps: JOYSTICK CMPJ+ SPJ+ ACTION Move the On/Off switch Back to the Off position. FIGURE 4 Press the On/Off button. Part No 1143155 37 Turning the Power On/Off Invacare® Formula™ CG Seating 5 USAGE Using the Joystick to Drive the Wheelchair For this procedure, refer to FIGURE 5 on page 39. The joystick is located on the joystick housing and provides smooth control of speed and direction. It is equipped with 360 degrees of mobility for ease of operation. The joystick is spring-loaded, and automatically returns to the upright (neutral) position when released. Pushing the joystick in a given direction causes the wheelchair to move in that direction. The joystick has proportional drive control, meaning that the further it is pushed from the upright (neutral) position, the faster the wheelchair moves. The maximum speed, however, is limited by the setting of the speed-control knob. To slow the wheelchair to a stop, simply release the joystick. The wheelchair has automatic speed and direction compensation to minimize corrections. When first learning to drive, select a slow speed and try to drive the wheelchair as slowly as possible by pushing the joystick slightly forward. This exercise will help you learn to utilize the full potential of the proportional control and allow you to start and stop smoothly. To drive the wheelchair, perform the following: 1. Adjust speed control knob to the appropriate setting. 2. Turn the power On. Refer to Turning the Power On/Off on page 37. 3. Maneuver the joystick in the following manner: Invacare® Formula™ CG Seating 38 Part No 1143155 5 USAGE MOVEMENT ACTION FORWARD Push joystick forward, towards the front of the wheelchair. REVERSE Pull joystick back, towards the rear of the wheelchair. Turn RIGHT Move joystick toward the right side of the wheelchair. Turn LEFT Move joystick toward the left side of the wheelchair. STOP Front of Wheelchair • • To Move Right To Move Left Joystick Rear of Wheelchair Release the joystick and the wheelchair will slow to a stop. FIGURE 5 To Move Forward To Move Backward Using the Joystick to Drive the Wheelchair For specific information about the joystick installed on the wheelchair, refer to one of these procedures: SPJ+, MK6i™ SPJ+ w/PSS and MK6i SPJ+ w/ACC Joystick Switches and Indicators on page 40. CMPJ+ Joystick Switches and Indicators on page 43. Part No 1143155 39 Invacare® Formula™ CG Seating 5 USAGE 5.5 SPJ+, MK6i™ SPJ+ w/PSS and MK6i SPJ+ w/ACC Joystick Switches and Indicators For this procedure, refer to FIGURE 6. Joystick Information Gauge Display On/Off Button Mode Button* Decrease Speed Button (Tortoise) GREEN LED Speedometer Increase Speed Button (Hare) Service Indicator Additional Input for Powered Seating Switch Charger/ Programming Input Active (If Programed) *The mode button is only present on SPJ+ w/ACC joystick. FIGURE 6 SPJ+, MK6i™ SPJ+ w/PSS and MK6i SPJ+ w/ACC Joystick Switches and Indicators Invacare® Formula™ CG Seating 40 Part No 1143155 5 USAGE On/Off Button This button is located at the front of the joystick housing. It is used to turn the wheelchair On and Off. Speedometer The speedometer is used to show the maximum speed. The right-most LED indicates current maximum speed setting. The bottom left GREEN LED flashes to indicate that the joystick is in speed limit mode. Speed limit mode limits the drive speed to a pre-programmed value, typically when the seat has been elevated and the wheelchair is required to drive at 20% speed. Speed Control Buttons The speed control buttons (tortoise button ( 1. ) and hare button ( )) are used to set and adjust the maximum speed. To adjust the speed, perform one of the following: • Adjust Speed in 20% Increments (5 Speed Mode) - Press the tortoise button ( in 20% increments. The larger bars in the speedometer will light. • Adjust Speed in Smaller Increments (VSP Mode) - Perform the following steps: i. Press and hold both the tortoise button ( ii. Perform one of the following: • Press the tortoise button ( speedometer will light. • Press and hold the tortoise button ( bars in the speedometer will light. Part No 1143155 ) and hare button ( ) or hare button ( ) or hare button ( ) to decrease/increase the speed ) until the joystick beeps. ) to decrease/increase the speed in 20% increments. The larger bars in the ) or hare button ( 41 ) to decrease/increase the speed in smaller increments. The smaller Invacare® Formula™ CG Seating 5 USAGE Joystick The joystick has proportional drive control, meaning that the further the joystick is pushed from the upright (neutral) position, the faster the wheelchair or seat moves. Your top speed, however, is limited by the programmed settings. To slow the wheelchair to a stop, simply release the joystick. The wheelchair has automatic speed and direction compensation to minimize corrections. Charger/Programming Input The charger/programming input is located at the front of the joystick housing. This provides easy access for charging the wheelchair batteries. This port also serves as the Remote Programmer Communication connection. Driving is prevented while the system is charging. Information Gauge Display The information gauge display is located on the front of the joystick housing and provides the following information to the user on the status of the wheelchair: 1. Power is On. 2. True state-of-battery-charge, including notification of when the battery requires charging: A. GREEN LEDs are lit, indicating well charged batteries. B. AMBER LEDs are lit, indicating batteries are moderately charged. Recharge batteries before taking a long trip. C. RED LEDs are lit, indicating batteries are running out of charge. Recharge batteries as soon as possible. The Information Gauge display also serves as a system diagnostic device when a fault is detected by the control module. A specific number of flashes of the LEDs indicate the type of fault detected. Refer to Information Gauge Display Diagnostics on page 116 for the diagnostic indications of the wheelchair status. Service Indicator The AMBER service indicator will light when an error or fault occurs. Refer to Service Indicator Light Diagnostics on page 117 for a listing of the flash codes and what they indicate. Invacare® Formula™ CG Seating 42 Part No 1143155 5 USAGE 5.6 CMPJ+ Joystick Switches and Indicators For this procedure, refer to FIGURE 7. On/Off - Drive Select Toggle Switch The drive select toggle switch is located on the left side, below the LCD. The drive select position is momentary, meaning that it will return to the neutral position after a selection is made. This switch allows the operator to select the type of operation or performance which best suits a particular control need or situation. The DRIVE 1 program uses performance values which are independent of those used for the DRIVE 2 or 3 or 4 program. As an example, an operator may have a control need for spasticity in the morning and a very different need in the afternoon. DRIVE 1 can be programmed for higher speeds and quicker response while DRIVE 2 can be programmed for slower speeds and less responsiveness or vise versa. The other two drive programs could be indoor and outdoor versions of DRIVE 1 and DRIVE 2. Selecting the Drive Mode 1. Move the toggle up and release. DRIVE 1 will appear on LCD. 2. Move the toggle up and release again. DRIVE 2 will appear on LCD. 3. Move the toggle up and release again. DRIVE 3 will appear on LCD. 4. Move the toggle up and release again. DRIVE 4 will appear on LCD. 5. Move the toggle up and release one more time to select DRIVE 1. Charger/Programming Input (Front of Joystick) Memory Card Slot LCD Display Mode Switch On/Off - Drive Select Toggle Switch Speed Control Knob Joystick Programmable Mono Port 1/2 or External Mode Switch Remote On/Off Input To Controller FIGURE 7 Part No 1143155 43 CMPJ+ Joystick Switches and Indicators Invacare® Formula™ CG Seating 5 USAGE Speed Control The speed control knob is located on the side of the joystick housing. 1. Rotate the knob clockwise (forward) to increase the speed of the wheelchair to the programmed max speed. 2. Rotate the knob counterclockwise (backward) to decrease the speed of the wheelchair to the programmed max speed. Joystick The joystick has proportional drive control, meaning that the further the joystick is pushed from the upright (neutral) position, the faster the wheelchair or seat moves. Your top speed, however, is limited by the programmed settings. To slow the wheelchair to a stop, simply release the joystick. The wheelchair has automatic speed and direction compensation to minimize corrections. Charger/Programming Input The charger/programming input is located at the front of the joystick housing. This provides easy access for charging the wheelchair batteries. This port also serves as the Remote Programmer Communication connection. Driving is prevented while the system is charging. LCD Display Screens The LCD Display is located in front of the joystick and provides information on the status of the wheelchair through a backlit display. The LCD display is readable in both bright sunlight and complete darkness. Splash Screen For this procedure, refer to FIGURE 8. This screen is displayed at startup of the joystick for about 2 seconds. This screen displays the software version and date information. FIGURE 8 After this screen, the joystick displays the Main Screen. Invacare® Formula™ CG Seating 44 LCD Display Screens - Splash Screen Part No 1143155 5 USAGE Main Screen For this procedure, refer to FIGURE 9 on page 47. During normal operation, the active drive is displayed in the upper half of the LCD display. Battery charge level is shown in the Battery Gauge Display (BGD) located on the right side of the LCD display. At full charge, solid blocks fill in all ten segments between E (Empty) and F (Full). As the battery becomes discharged, the top most segments will progressively disappear until no segments appear between E and F. At this level, the user should charge the batteries as soon as possible. The lower half of the LCD display is the Information Center. The Information Center displays current data on the wheelchair. Refer to LCD Display table on page 45 for descriptions of information shown. LCD DISPLAY ITEM DRIVE NAME DESCRIPTION This field shows the currently selected Drive’s Name. Available choices are as follows: *NOTE: Drive names can be customized. Actual drive names may display differently. NOTE: No Drive selected via the programmer Drive 1* Drive 2* Drive 3* Drive 4* “No Drive*” BATTERY LEVEL INDICATOR This symbol shows the Battery Level and will change depending on the available battery power. This indicator is shown on every screen. STATUS MESSAGE This area displays status or instructions. CLOCK Displays current time. Part No 1143155 45 Invacare® Formula™ CG Seating 5 USAGE ITEM DESCRIPTION STATUS INDICATOR The status indicator will show a “Warning” (exclamation point inside a triangle) indicator when the chair has a condition that requires attention. The status indicator will show a “STOP” sign when a serious condition exists. The chair will not be allowed to operate. The status indicator shows an Attendant Icon if the attendant’s override switch is active. MODES The dotted-box shows the area that contains the available “modes” in the currently selected drive. The modes are programmed for each drive and are based upon the configuration of the chair. These modes are highlighted when the Mode is active. The operator changes modes by pressing the Mode Select Switch. The available modes are as follows: to Digital 3 Speed 1 - 3 RIM Mode No Driving Automatic Positioning Powered Seating to 4-Switch Level 1 (L1, L1 Latched) 4-Switch Level 2 (L2, L2 Latched) Drive Select ECU Output Activated ASM 2 Infrared Mouse Mouse B Invacare® Formula™ CG Seating 46 ASM 1 Part No 1143155 5 USAGE Available Modes in this Drive (Must be Programmed. Top, Highlighted Icon Indicates Selected Mode) Drive Profile Name Battery Gauge Display Status Indicator Status/Info Message Area Clock FIGURE 9 LCD Display Screens - Main Screen Driving Screen For this procedure, refer to FIGURE 10. This screen is shown when the operator issues a drive command and the Drive Icon on the main screen was highlighted. The Drive’s name, warning/info message, status icon and battery indicator are displayed on this screen. FIGURE 10 Part No 1143155 47 LCD Display Screens - Driving Screen Invacare® Formula™ CG Seating 5 USAGE User Settings Depress the mode button of the CMPJ+ joystick for 10 seconds and the User Settings screen will appear with three choices. Move the joystick forward or reverse to scroll through list. Move the joystick to the right to select a user setting. User Settings SET DATE AND TIME BATTERY VOLTAGE FAULT CODE CONNECTED DEVICES Set Date and Time Battery Voltage Fault Codes Connected Devices USER SETTINGS SET DATE AND TIME - Sets the clock on the color CMPJ+ joystick. Adds date and time stamp to error codes. • Move the joystick Up or Down to change the highlighted value (hour, minute, AM/PM, month, day, year) • Move the joystick Right or Left to select a value or the Set icon. • Highlight the Set icon and move the joystick forward to enter new date and time. BATTERY VOLTAGE - Displays current battery voltage. This is a diagnostic test a user can perform prior to a service call. FAULT CODES - Displays time and date stamped fault codes. This information can be helpful to a provider prior to making a service call. CONNECTED DEVICES - Displays device connections. Refer to Connected Devices Screen on page 49. Invacare® Formula™ CG Seating 48 Part No 1143155 5 USAGE Connected Devices Screen For this procedure, refer to FIGURE 11. This screen is displayed if the Mode Select switch is held active for about 10 seconds. This screen shows an icon that represents any additional devices that are connected to the chair. Connected Devices Screen ICON ICON DESCRIPTION Intelligent Tilt Actuator Intelligent Recline Actuator Intelligent Center Leg Actuator Elevate Actuator Generic Tilt Actuator Generic Recline Actuator DESCRIPTION ICON DESCRIPTION Generic Leg Actuators Generic Right Leg Actuator Generic Left Leg Actuator Intelligent CG Tilt RIM Control Shark Power Module (SPM) Actuator SANODE or Single Actuator Control Interface 4-way Switch Box Sip and Puff control Multiple Actuator Control Box ASL Digital Control ECU 1/2 and ECU 3/4 Proportional Attendant Control Compact Joystick ICON DESCRIPTION Generic Analog Control This is displayed if the controller supports G-Trac Mouse Only IR/Mouse Light Mode Digital Attendant Control Micro Extremity Control Peachtree Control FIGURE 11 LCD Display Screens - Connected Devices Screen Part No 1143155 49 Invacare® Formula™ CG Seating 5 USAGE Programmable Mono Ports 1 and 2 with External Mode Switch The programmable mono port with external mode switch input is located at the rear of the joystick on the left side. The programmable mono port input offers the choice of three options: • Remote drive select • Remote stop/mode (reset) input • Single actuator input The single switch functions operate through mono port 1. An optional y-cable allows a second programmable function through mono port 2. Remote Stop Switch The remote reset switch may be used to stop the wheelchair if the wheelchair is in motion. The remote reset switch also functions in the same way as the joystick mode switch when the wheelchair is not in motion. Refer to Mode Switch on page 51. Remote On/Off Switch The remote On/Off switch input is located at the rear of the joystick on the right side and allows the power switch to be operated by an ability switch (normally open momentary switch with mono plug). To use the remote On/Off feature, the Drive Select/On/Off switch must be in the On position. Each activation of the ability switch will alternately turn the joystick On or Off. Invacare® Formula™ CG Seating 50 Part No 1143155 5 USAGE Mode Switch The mode switch is used to select the operating mode for the wheelchair. The mode switch is located on the joystick. A mode switch is needed whenever any of the following operating modes are programmed: • Environmental Controls (ECU 1, ECU 2, ECU 3, ECU 4)* • 3 Speed Mode in Digital 3 Speed (Slow, Medium, Full) • Sleep Mode • RIM Mode* • Remote Drive Selection Mode* • Tilt/Recline Mode* • Information Center Display Selection (does not require Reset activation at power up) • Running Lights (ON/Off) If any of the above modes are selected, the control will require activation of the switch immediately after the power switch is turned On in order to enter the drive mode. The second line of the LCD will display - PRESS RESET. *In these modes, Standby Select allows the reset switch to be bypassed for users unable to activate the switch. Memory Card Slot The memory card slot is used with the basic or professional memory card for saving or reading wheelchair parameters. 5.7 When to Charge Batteries Keep Batteries charged. When possible, DO NOT allow battery charge to empty. If battery charge becomes so low that no battery indicators are lit, allow the batteries to charge overnight. Part No 1143155 51 Invacare® Formula™ CG Seating 5 USAGE 5.8 About Front Riggings WARNING While the wheelchair is moving, minimum ground clearance for the front rigging is three inches. If the wheelchair is not moving, the front rigging MUST maintain a minimum of one inch ground clearance - otherwise personal injury and damage may result. DO NOT stand on the flip-up footboard. When getting in or out of the wheelchair, make sure that the flip-up footboard is in the upward position. PINCH POINT EXISTS BETWEEN CENTER MOUNT FOOTREST AND CASTERS - There is limited clearance between center mount footrest and casters. The user’s feet MUST remain on the center mount footrest while operating the wheelchair. If the user’s feet are allowed to rest off the side of the center mount footrest they may come in contact with the caster possibly resulting in injury. Installing/Removing Footrests Footrest Release Lever PH904A, PHAL4A, 70° and PW93 1. 2. 3. Turn the footrest to the side (open footplate is perpendicular to wheelchair). Install the hinge plates on the footrest onto the hinge pins on the wheelchair frame. Push the footrest towards the inside of the wheelchair until it locks into place. 4. 5. 6. Hinge Pins Hinge Plate The footplate will be on the inside of the wheelchair when locked in place. Footrest Repeat STEPS 1-3 for other footrest assembly. To remove the footrest, push the footrest release lever inward, rotate footrest outward. Adjust footrest height, if desired. Refer to Footrest Height Adjustment on page 63. Invacare® Formula™ CG Seating FIGURE 12 52 Installing/Removing Footrests - Ph904A, Phal4A, 70° and pw93 Part No 1143155 5 USAGE 70° Taper 1. 2. 3. Turn the footrest to the side (open footplate is perpendicular to wheelchair). Insert footrest mounting pin into mounting tube. Push the footrest towards the inside of the wheelchair until it locks into place. 4. 5. 6. The footplate will be on the inside of the wheelchair when locked in place. Footrest Release Lever Mounting Tube Footplate Repeat STEPS 1- 3 for the other footrest assembly. To remove the footrest, push the footrest release lever inward, rotate footrest outward. Adjust footrest height, if desired. Refer to Footrest Height Adjustment on page 63. 5.9 1. Footrest Mounting Pin FIGURE 13 Installing/Removing Footrests - 70° Taper Raising/Lowering Elevating Front Riggings Perform one of the following: • Raising - Pull back on the release lever and raise front rigging to the desired height. • Release Lever Lowering - Support front rigging with one hand away from the release lever. Push release lever downward with other hand. FIGURE 14 Part No 1143155 53 Raising/Lowering Elevating Front Riggings Invacare® Formula™ CG Seating 5 USAGE 5.10 Installing/Removing Elevating Legrests Installing 1. Turn legrest to side (open footplate is perpendicular to wheelchair). 2. Install the legrest hinge plates onto the hinge pins on the wheelchair frame. Rotate legrest toward the inside of the wheelchair until it locks in place. 3. 4. 5. Calfpad Hinge Pins Legrest Hinge Plates The footplate will be on the inside of the wheelchair when locked in place. Legrest Release Handle Repeat STEPS 1-3 for the opposite legrest. After the user is seated in wheelchair, adjust footplate to correct height by loosening nut and sliding the lower footrest assembly UP or down until desired height is achieved. Removing 1. 2. 3. Push the legrest release handle toward the inside of the wheelchair (facing the front of the wheelchair) and swing the legrest to the outside of the wheelchair. Lift UP on the legrest and remove from the wheelchair. Repeat STEPS 1- 2 for opposite side of wheelchair. Invacare® Formula™ CG Seating Bolt/Nut FIGURE 15 54 Installing/Removing Elevating Legrests Part No 1143155 5 USAGE 5.11 Raising/Lowering Elevating Legrests and/or Adjusting Calfpads Raising/Lowering Elevating Legrests 1. Legrest to Normal Position Perform one of the following: • Raising - Pull back on the release lever until the leg is at the desired height. • Lowering - Support leg with one hand and push release lever downward with other hand. Adjusting Calfpads 1. 2. Turn the calfpad towards the outside of the wheelchair. Slide the calfpad UP or down until the desired position is obtained. 3. If one of the top two calfpad adjustment positions is being used, the legrest will need to be raised to avoid interference with the front stabilizers while going over obstacles or going UP and down ramps. Refer to Raising/Lowering Elevating Legrests on page 55. Adjust Calfpad Secure Calfpad Turn the calfpad towards the inside of the wheelchair. FIGURE 16 Part No 1143155 55 Raising/Lowering Elevating Legrests and/or Adjusting Calfpads Invacare® Formula™ CG Seating 5 USAGE 5.12 Removing/Installing the Manual Center Mount Footrest Removing 1. 2. Remove the rigging pivot pin that secures the footrest to the mounting bracket of the seat frame. Hold the footrest with one hand and engage the release lever with the other while simultaneously pulling the center mount footrest out of the mounting bracket of the seat frame. Release lever located towards the front or center of seat frame. Installing 1. 2. Engage the release lever with one hand, hold the center mount footrest with the other, and insert the center mount footrest into the mounting bracket of the seat frame. Reinstall the rigging pivot pin to secure the center mount footrest to the mounting bracket of the seat frame. Rigging Pivot Pin Seat Frame Mounting Bracket Center Mount Footrest FIGURE 17 Invacare® Formula™ CG Seating 56 Removing/Installing the Manual Center Mount Footrest Part No 1143155 5 USAGE 5.13 Installing/Removing the Power Elevating Legrests WARNING To prevent personal injury, always verify proper positioning of legs and feet prior to use. Individual user weight may impact the rate of travel for each legrest assembly. If simultaneous operation is desired, select a speed which allows for the most uniform travel. DO NOT insert fingers between legrest components, otherwise personal injury may occur. CAUTION Never allow items to become trapped between the legrest assemblies, otherwise damage to the power legrests may occur. Ensure that all parts of both power legrests are clear of any obstructions before raising and lowering, otherwise damage to the power legrests may occur. Refer to FIGURE 18 on page 58. Installing the Power Elevating Legrests 1. Turn power legrest to side (open footplate is perpendicular to wheelchair) (Detail “A” of FIGURE 18). 2. Insert the mounting pin of power legrest into the mounting hole of the seat frame (Detail “A” of FIGURE 18). 3. Make sure the legrest sits flush on the seat frame. Rotate the power legs toward the INSIDE of the wheelchair until it locks in place. The footplate will be on the INSIDE of the wheelchair when locked in place. 4. Repeat STEPS 1-3 for the opposite legrest. 5. Connect power legrest connector to jumper cable (Detail “B” of FIGURE 18). Part No 1143155 57 Invacare® Formula™ CG Seating 5 USAGE Removing the Power Elevating Legrests 1. Disconnect power legrest connector from jumper cable. 2. Push legrest release handle and swing legrest to the outside of the wheelchair. 3. Lift up on powered legrest and remove from wheelchair. 4. Repeat STEPS 1-3 for opposite power legrest. DETAIL “A” Mounting Hole Mounting Pin DETAIL “B” Calf Pad Footplate Jumper Cable Power Legrest Connector Legrest Release Handle FIGURE 18 Installing/Removing the Power Elevating Legrests Invacare® Formula™ CG Seating 58 Part No 1143155 5 USAGE 5.14 Installing/Removing Flip Back Armrests WARNING Make sure the flip back armrest release and height adjustment levers are in the locked position before using the wheelchair. Flip back armrest release lever must be in the unlocked (up-horizontal) position when placing the armrest into the arm sockets. Installing 1. 2. 3. 4. 5. Visually inspect to ensure flip back armrest release lever is in the unlocked (up-horizontal) position. Slide the flip back armrest into the arm sockets on the seat frame. Install the quick-release pin through the rear arm socket and flip back armrest. Lock the flip back armrest by pressing the flip back armrest release lever into the down (vertical) position. Repeat STEPS 1-4 for the opposite flip back armrest. Flip Back Armrest Release Lever Flip Back Armrest Removing 1. 2. 3. 4. Unlock the flip back armrest by positioning the flip back armrest release lever into the up (horizontal) position. Remove the quick-release pin that secures the flip back armrest to the rear arm socket. Pull UP on the flip back armrest and remove the armrest from the arm sockets. Repeat STEPS 1-3 for the opposite flip back armrest, if necessary. Locked (Down Vertical) Unlocked (Up Horizontal) Rear Arm Socket Seat Frame Quick-Release Pin Front Arm Socket FIGURE 19 Part No 1143155 59 Installing/Removing Footrests Invacare® Formula™ CG Seating 5 USAGE 5.15 Adjusting Flip Back Armrests WARNING Locked (Down Vertical) Make sure the flip back armrest release and height adjustment levers are in the locked position before using the wheelchair. Height Adjustment Lever Positioning Flip Back Armrests for User Transfer 1. Unlock the flip back armrest by pulling the armrest release lever into the up (horizontal) position. 2. 3. 4. Unlocked (Up Horizontal) WARNING Armrest release lever MUST remain in the horizontal position during transfer, otherwise injury may result. Flip Back Armrest Pull up on the flip back armrest and remove the armrest from the front arm socket. Continue to pull up on the flip back armrest until the armrest is out of the way. Repeat STEPS 1-3 for opposite flip back armrest, if necessary Front Arm Socket FIGURE 20 Positioning Flip Back Armrests for Use 1. 2. 3. 4. 5. Flip Back Armrest Release Lever Adjusting Make sure the flip back armrest release lever is in the up (horizontal) position. Install the flip back armrest into the front arm socket. Lock flip back armrest by pressing flip back armrest release lever into the down (vertical) position. Lift up on flip back armrest to make sure the armrest is locked in place. Repeat STEPS 1-4 for opposite flip back armrest, if necessary. Invacare® Formula™ CG Seating Adjusting Flip Back Armrests 1. 2. 3. 60 Unlock flip back armrest by pulling height adjustment lever into the up (horizontal) position. Adjust the flip back armrest to the desired height. Lock flip back armrest by pushing height adjustment lever into the down (vertical) position. Part No 1143155 5 USAGE 5.16 Using Non-Locking Cantilever Arms 1. 2. WARNING DO NOT use lap trays with non-locking cantilever arms. Pull the end of the cantilever arm down to lower the cantilever arm. Pull the end of the cantilever arm up to move it out of the way. Cantilever Arm FIGURE 21 Part No 1143155 61 Using Non-Locking Cantilever Arms Invacare® Formula™ CG Seating 5 USAGE 5.17 Recliner Operation 1. 2. 3. 4. 5. 6. 7. WARNING NEVER operate the wheelchair while in any recline position over 105° relative to the seat frame. If the limit switch does not stop the wheelchair from operating in a recline position greater than 105° relative to the seat frame, DO NOT operate the wheelchair. Have the limit switch adjusted by a qualified technician. Both gas cylinders MUST be operational and adjusted properly BEFORE using the recliner. DO NOT operate the recliner option if only one of the gas cylinders is operational or adjusted properly. TO HEALTHCARE PROFESSIONALS/ASSISTANTS: Make sure the occupant of the wheelchair is properly positioned. When returning the occupant of the wheelchair to the full upright position, more body strength will be required for approximately the last twenty degrees of incline (reverse recline). Make sure to use proper body mechanics (use your legs) or seek assistance if necessary to avoid injury. Make sure the wheelchair is on a level surface. Inform the occupant of the wheelchair that the wheelchair is about to be reclined. Stand behind the wheelchair and grasp both back canes firmly. Pull up on the handles of the recliner cable assemblies to release the gas cylinders. Slowly, push down on the back canes while squeezing the handles of the recliner cable assemblies in a continuous motion. When the back reaches the desired angle, slowly let go of the handles of the recliner cable assemblies. To return the back to the full upright position, reverse the above steps keeping in mind proper body mechanics. Handle FIGURE 22 Invacare® Formula™ CG Seating 62 Recliner Operation Part No 1143155 6 ADJUSTMENT 6 Adjustment WARNING After ANY adjustments, repair or service and before use, make sure that all attaching hardware is tightened securely - otherwise injury or damage may result. While the wheelchair is moving, minimum ground clearance for the front rigging is three inches. If the wheelchair is not moving, the front rigging MUST maintain a minimum of one inch ground clearance - otherwise personal injury and damage may result. CAUTION As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced. 6.1Footrest Height Adjustment WARNING While the wheelchair is moving, minimum ground clearance for the front rigging is three inches. If the wheelchair is not moving, the front rigging MUST maintain a minimum of one inch ground clearance otherwise personal injury and damage may result. PH904A style front rigging shown. PHAL4A front rigging adjusts the same way. Footrest Support Locknut Lower Footrest PH904A and PHAL4A Front Riggings 1. 2. 3. 4. Loosen, but DO NOT remove, the lug bolt and locknut that secure the lower footrest to the footrest support. Reposition the lower footrest to the desired height. Securely tighten the lug bolt and locknut that secure the lower footrest to the footrest support. Repeat STEPS 1-3 for the opposite side of the wheelchair footrest, if necessary. Part No 1143155 Lug Bolt FIGURE 1 63 Footrest Height Adjustment Invacare® Formula™ CG Seating 6 ADJUSTMENT 70° and PW93 1. Remove any accessory from the footrest(s). 2. 3. 4. 5. 6. 7. 8. Lay the footrest on a flat surface to simplify this procedure. Remove the footrest from the wheelchair. Refer to Installing/ Removing Footrests on page 52. Remove the mounting screw, washers and locknut that secure the lower footrest assembly to the upper footrest support (FIGURE 2). Reposition the lower footrest to the desired height. Reinstall the mounting screw, washers and locknut that secure the lower footrest to the footrest support and tighten securely. Repeat STEPS 1-5 for the opposite wheelchair footrest, if necessary. Reinstall the footrest(s) onto the wheelchair. Refer to Installing/ Removing Footrests on page 52. Reinstall any accessory onto the footrest(s). Invacare® Formula™ CG Seating Footrest Support Coved Washer Locknut Coved Washer Hex Bolt Lower Footrest FIGURE 2 64 Footrest Height Adjustment - 70° and PW93 Part No 1143155 6 ADJUSTMENT 70° Taper 1. Remove any accessory from the footrest(s). 2. Remove the footrest from the wheelchair. Refer to Installing/Removing Footrests on page 52. 3. 4. 5. Remove the mounting screw and coved spacer that secures the lower footrest assembly. Position the footrest assembly to the desired height. Secure lower footrest assembly with existing mounting screw and coved spacer. Securely tighten. 6. 7. Lay the assembly on a flat surface to improve access to the hardware. Note the position of the spacers before disassembly. Coved Spacer Mounting Screw Heel Loop Make sure spacers are positioned properly when reassembling to prevent damage to the frame mounting tubes. Footrest Reinstall the footrest(s) onto the wheelchair. Refer to Installing/ Removing Footrests on page 52. Reinstall any accessory onto the footrest(s). Part No 1143155 FIGURE 3 65 Footrest Height Adjustment - 70° Taper Invacare® Formula™ CG Seating 6 ADJUSTMENT 6.2 Adjusting Adjustable Angle Flip-Up Footplates Depth Adjustment 1. 2. Flat Screw Remove the two flat screws, washers and locknuts that secure footplate to the half clamp. Move footplate to one of four mounting positions. 3. 90° Footrest Support For this procedure, refer to FIGURE 4. Observe the angle of the footplate for reinstallation. The settings for positioning the footplates on the halfclamps may vary for each footplate. Footplate Half Clamp If desired depth is still not obtained, rotate the half clamp on the footplate hinge 180°. Footplate Hinge Washer Retighten the two flat screws, washers and locknuts. Locknut Nylon Adjustment Screw Half Clamp Footplate Hinge FIGURE 4 Invacare® Formula™ CG Seating 66 Adjusting Adjustable Angle Flip-Up Footplates Part No 1143155 6 ADJUSTMENT Angle Adjustment 1. 2. 3. For this procedure, refer to FIGURE 4 on page 66 and FIGURE 5. Observe the angle of the footplate for reinstallation. The settings for positioning the footplates on the half-clamps may vary for each footplate. Side View of Footplate and Footrest Support Footrest Support Footplate Loosen, but DO NOT remove, the two flat screws, washer and locknuts that secure the footplate to the footplate hinge (FIGURE 4). Position the footplate to the necessary angle to accommodate the user (FIGURE 5). Retighten the two flat screws, washers and locknuts. FIGURE 5 Angle Adjustment Perpendicular and/or Inversion/Eversion Adjustment 1. 2. Front View of Footplate and Footrest Support For this procedure, refer to FIGURE 4 on page 66 and FIGURE 6. It is not necessary to remove the footplate to perform this adjustment. Footrest Support Footplate Insert a flathead screwdriver through the half clamp on the footplate (FIGURE 4). Slowly turn nylon adjustment screw in or out until footplate is perpendicular to the footrest assembly or the desired inversion or eversion is obtained (FIGURE 6). FIGURE 6 Part No 1143155 67 Perpendicular and/or Inversion/Eversion Adjustment Invacare® Formula™ CG Seating 6 ADJUSTMENT 6.3 Adjusting the Height of the Manual Center Mount Footrest 1. 2. 3. 4. WARNING While the wheelchair is moving, minimum ground clearance for the front rigging is three inches. If the wheelchair is not moving, the front rigging MUST maintain a minimum of one inch ground clearance - otherwise personal injury and damage may result. PINCH POINT EXISTS BETWEEN CENTER MOUNT FOOTREST AND CASTERS - There is limited clearance between center mount footrest and casters. The user’s feet MUST remain on the center mount footrest while operating the wheelchair. If the user’s feet are allowed to rest off the side of the center mount footrest they may come in contact with the caster possibly resulting in injury. Remove the two mounting screws that secure the button head cleat to the extension housing. Adjust the footrest extension tube to the desired height. Secure the extension tube to the desired height with the button head cleat and mounting screws. Securely tighten. Repeat STEPS 1-3 for the other extension tube. Button Head Cleat Mounting Screws Extension Housing Extension Tube Mounting Holes Extension Tube FIGURE 7 Invacare® Formula™ CG Seating 68 Adjusting the Height of the Manual Center Mount Footrest Part No 1143155 6 ADJUSTMENT 6.4 Adjusting the Angle of the Manual Center Mount Footrest 1. 2. WARNING While the wheelchair is moving, minimum ground clearance for the front rigging is three inches. If the wheelchair is not moving, the front rigging MUST maintain a minimum of one inch ground clearance - otherwise personal injury and damage may result. PINCH POINT EXISTS BETWEEN CENTER MOUNT FOOTREST AND CASTERS - There is limited clearance between center mount footrest and casters. The user’s feet MUST remain on the center mount footrest while operating the wheelchair. If the user’s feet are allowed to rest off the side of the center mount footrest they may come in contact with the caster possibly resulting in injury. Release lever located towards the front or center of seat frame. Footplate Engage the release lever with one hand (not shown) and move the center mount footrest to the desired angle with the other hand. Disengage the release lever (not shown) to lock the center mount footrest in the new position. Center Mount Footrest FIGURE 8 Part No 1143155 69 Adjusting the Angle of the Manual Center Mount Footrest Invacare® Formula™ CG Seating 6 ADJUSTMENT 6.5 Adjusting the Footplate Angle 1. Flip footplate up. 2. Screw the adjustment screw in or out until the desired angle is achieved. 3. Repeat STEPS 1 and 2 for the other footplate. Manual Center Mount Footrest Footplate (shown away from Extension Tube) Adjustment Screw FIGURE 9 Adjusting the Footplate Angle Invacare® Formula™ CG Seating 70 Part No 1143155 6 ADJUSTMENT 6.6 Adjusting the Tension of the Flip Up Footplate 1. 3. Mounting Screw FIGURE 10 Adjusting the Tension of the Flip Up Footplate Adjusting the Angle of the Cantilever Arm Access to the adjustment screw is on the bottom of the arm tube. Back Cane Adjust the cantilever arm angle as necessary to accommodate the user. • To adjust the arm angle down, turn the adjustment screw clockwise. • 2. DO NOT remove the footplate mounting screw. Tighten the front rigging angle hinge mounting screw to increase the rotation effort. Repeat STEPS 1 and 2 for the other footplate. 6.7 1. Footplate Center Mount Front Rigging Loosen the mounting screw on the front rigging angle hinge to decrease the rotation effort. 2. The tension can be adjusted to increase or decrease the rotation effort of the flip up footplates. Arm Tube To adjust the arm angle up, turn the adjustment screw counterclockwise. Adjustment Screw FIGURE 11 Repeat STEP 1 to adjust the other cantilever arm (as necessary). Part No 1143155 Arm Pad 71 Adjusting the Angle of the Cantilever Arm Invacare® Formula™ CG Seating 6 ADJUSTMENT 6.8 Adjusting the Back Angle 1. Loosen, but DO NOT remove, the two lower hex screws securing the cane brackets to the back canes. 2. Remove the two upper hex screws, washers and locknuts securing the cane brackets to the back canes. 3. Align the upper mounting holes in the back canes with the desired mounting holes in the cane brackets (Detail “A”). 4. Install the two upper hex screws, washers and locknuts to secure the cane brackets to the back canes. 5. Torque the locknuts to 13 ft-lbs. DETAIL “A” - CANE BRACKET MOUNTING HOLES 95° 85° 90° Back Cane Locknut Cane Bracket 105° Washer 100° Upper Hex Screw Lower Hex Screw FIGURE 12 Adjusting the Back Angle Invacare® Formula™ CG Seating 72 Part No 1143155 6 ADJUSTMENT 6.9 1. Adjusting Back or Headrest Upholstery Rotate the spreader bar either: • Counterclockwise (away from back upholstery) to loosen back/headrest upholstery. • Headrest Upholstery Clockwise (towards back upholstery) to tighten back/headrest upholstery. Spreader Bar Back Upholstery FIGURE 13 Part No 1143155 73 Adjusting Back or Headrest Upholstery Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7 Setup/Maintenance 7.1 Setup/Delivery Inspection Setup/delivery inspection should be performed by dealer at time of delivery/set up. Initial adjustments should be made to suit your personal body structure needs and preference. Thereafter weekly, monthly and periodic inspections should be performed by user/attendant between the six month service inspections. Refer to User/ Attendant Inspection Checklists on page 75 Every six months, and as necessary, take your wheelchair to a qualified technician for a thorough inspection and servicing. Refer to Service Inspection on page 77. Refer to wheelchair base owner’s manual for additional safety inspection and troubleshooting information. Check all parts for shipping damage. In case of damage, DO NOT use. Ensure clothing guards are secure Ensure arms are secure but easy to release and adjustment levers engage properly. Ensure adjustable height arms operate and lock securely. Make sure all electrical connections are secure. Make sure drive lock-out operates properly. Make sure elevate systems drive with reduced speed when seat is in elevated position. Check that cables are routed and secured properly to ensure that cables do NOT become entangled and damaged during normal operation of seating system. Ensure proper operation of powered functions (Example: seating and legrests). Invacare® Formula™ CG Seating 74 Part No 1143155 7 SETUP/MAINTENANCE 7.2 User/Attendant Inspection Checklists Every six months, and as necessary, take your wheelchair to a qualified technician for a thorough inspection and servicing. Service Inspection on page 77. Weekly, monthly and periodic inspections should be performed by user/attendant between the six month service inspections. Regular cleaning will reveal loose or worn parts and enhance the smooth operation of your wheelchair. To operate properly and safely, your wheelchair must be cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your wheelchair. Refer to wheelchair base owner’s manual for additional safety inspection and troubleshooting information. CAUTION As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced. Inspect/Adjust Weekly Inspect all fasteners. Ensure proper operation of powered functions (Example: seating and legrests). Inspect/Adjust Monthly Clean upholstery and armrests. Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify hardware that attaches strap to frame is secure and undamaged. Replace if necessary. Part No 1143155 75 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Inspect/Adjust Periodically Inspect all fasteners. Ensure clothing guards are secure. Ensure arms are secure but easy to release and adjustment levers engage properly. Ensure adjustable height arms operate and lock securely. Ensure upholstery does not have any rips or tears. Ensure armrest pad sits flush against arm tube. Inspect foam handgrips for damage. If damaged, have them replaced by a qualified technician. Check center mount front riggings for loose fasteners. Replace/tighten if necessary. Check that all labels are present and legible. Replace if necessary. Make sure drive lock-out operates properly. Make sure elevate systems drive with reduced speed when seat is in elevated position. Make sure tilt mechanism and tilt tracks are clean. Check that spreader bar mounting fasteners are tight. Check back cane mounting fasteners and back mounting fasteners are tight. Invacare® Formula™ CG Seating 76 Part No 1143155 7 SETUP/MAINTENANCE 7.3 Service Inspection Every six months take your wheelchair to a qualified technician for a thorough inspection and servicing. Service inspections MUST be performed by a qualified technician. Refer to wheelchair base owner’s manual for additional safety inspection and troubleshooting information. WARNING After ANY adjustments, repair or service and before use, make sure that all attaching hardware is tightened securely otherwise injury or damage may result. CAUTION As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced. The following are recommended items to inspect during regular service inspections performed by a qualified technician. Actual items to be inspected during the service inspection may vary according to the specific wheelchair: Six Month Inspection Clean upholstery and armrests. Check that all labels are present and legible. Replace if necessary. Ensure clothing guards are secure. Ensure adjustable height arms operate and lock securely. Ensure upholstery does not have any rips or tears. Ensure armrest pad sits flush against arm tube. Ensure arms are secure but easy to release and adjustment levers engage properly. Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify hardware that attaches strap to frame is secure and undamaged. Replace if necessary. Check center mount front riggings for loose fasteners. Replace /tighten if necessary. Check that cables are routed and secured properly to ensure that cables do NOT become entangled and damaged during normal operation of seating system. Part No 1143155 77 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Ensure proper operation of powered functions (Example: seating and legrests). Inspect electrical components for signs of corrosion. Replace if corroded or damaged. Inspect all fasteners. Inspect TRBKTS fasteners and hardware. Inspect foam handgrips for damage. If damaged, have them replaced by a qualified technician. Check power center mount front riggings for worn/frayed belts and/or loose fasteners. If found, replace these items. Make sure all electrical connections are secure. Make sure drive lock-out operates properly. Check limit switch position. Make sure seating systems with the recline function have the retaining pin in place at the top of each back cane. Make sure all systems, except Elevate Only, have the retaining pin in place at the back of each seat rail. Check that spreader bar mounting fasteners are tight. Check back cane mounting fasteners and back mounting fasteners are tight. Invacare® Formula™ CG Seating 78 Part No 1143155 7 SETUP/MAINTENANCE 7.4 1. 2. 3. 4. 5. 6. 7. Replacing Heel Loops Note the position of hex bolt, coved washers and locknut for reinstallation. Remove the hex bolt, coved washers and locknut that secure the lower footrest to the footrest support. Remove the lower footrest. Remove the phillips bolt, spacer and locknut that secure the existing heel loop to the lower footrest. Slide the existing heel loop off the lower footrest. Replace heel loop. Reverse STEPS 1-6 to reassemble. Footrest Support Hex Bolt Locknut Phillips Bolt Coved Washer Lower Footrest When securing heel loop to lower footrest, tighten the phillips screw and locknut until the spacer is secure. Heel Loop Locknut FIGURE 1 Part No 1143155 Spacer 79 Replacing Heel Loops Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.5 Adjusting/Replacing Telescoping Front Rigging Support WARNING If the telescoping tubes need to be extended greater than two inches, then the seat must be repositioned rearward to ensure stability - otherwise personal injury and/or damage to the wheelchair and surrounding property may result. For this procedure refer to FIGURE 2 on page 81. Adjusting 1. 2. 3. 4. Remove the two cap screws, spacers and threaded blocks securing the telescoping front tube to the side rail. Slide existing telescoping front rigging support to one of six depth positions. Use the existing two cap screws, spacers and threaded blocks to secure the telescoping front tube to the side rail: Repeat STEPS 1 to 3 on the opposite side, if desired. Replacing 1. 2. 3. 4. 5. Remove the two cap screws, spacers and threaded blocks securing the telescoping front tube to the side rail. Remove existing telescoping front rigging. Perform one of the following: • Reclining Seating Systems Only - Refer to Detail “A” in FIGURE 2 to determine the mounting position for the new telescoping front tubes. • Non-reclining Seating Systems - The telescoping front tubes can be positioned using one of six mounting positions. Proceed to STEP 4. Use the existing two cap screws, spacers and threaded blocks to secure the telescoping front tube to the side rail: Repeat STEPS 1 to 4 on the opposite side, if desired. Invacare® Formula™ CG Seating 80 Part No 1143155 7 SETUP/MAINTENANCE Side Rail Cap Screws DETAIL “A” - MOUNTING POSITIONS FOR RECLINING SEATING SYSTEMS Spacers 22-inch Seat Depths 18-inch and 21-inch Seat Depths Threaded Blocks Side Rail Cap Screws 17-inch and 20-inch Seat Depths Spacers 16-inch and 19-inch Seat Depths Telescoping Front Tube FIGURE 2 Adjusting/Replacing Telescoping Front Rigging Support Part No 1143155 81 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.6 1. 2. 3. Installing Adjustable Angle Flip-up Footplate Hinge Position footplate hinge on the footrest support tube at the desired height. Position mounting screw, washers, spacer, and locknut on the footrest support as shown. Flip the footplate hinge to the up position. 4. 5. Tighten the mounting screw, washer, and locknut that secure the footplate hinge to the footrest support until the footplate hinge remains in the up position. Check the up and down motion of the footplate hinge to make sure the user of the wheelchair can operate the footplates easily. 6. The footplate hinge will fall to the down position. If footplate's motion is too tight, loosen the mounting screw and locknut approximately ¼-turn counterclockwise. If the footplate's motion is too loose, tighten mounting screw and locknut approximately ¼-turn clockwise. Adjust footplate. Refer to Installing Adjustable Angle Flip-up Footplates on page 83. Footplate Hinge Mounting Screw Locknut Washers Footrest Support Spacer FIGURE 3 Installing Adjustable Angle Flip-up Footplate Hinge Invacare® Formula™ CG Seating 82 Part No 1143155 7 SETUP/MAINTENANCE 7.7 Installing Adjustable Angle Flip-up Footplates 1. 2. 3. 90° Footrest Support Slide the half clamp over the footplate hinge. Hand tighten the two flat screws that secure the footplate to the half clamp. Adjust the footplates to the necessary angle and depth for the user. Refer to Adjusting Adjustable Angle Flip-Up Footplates on page 66. Flat Screw Footplate Footplate Hinge Half Clamp Washer Locknut Half Clamp Nylon Adjustment Screw Footplate Hinge FIGURE 4 Part No 1143155 83 Installing Adjustable Angle Flip-up Footplates Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.8 Composite/Articulating Footplate Heel Loop Replacement Composite Cane of Footrest Assembly Disassembly Composite 1. Remove the mounting screw and coved washer that secures the lower half of the footrest to the swingaway footrest assembly. 2. Remove the lower footrest assembly. 3. Remove the mounting screw and locknut that secure the heel loop to the footrest. 4. Slide heel strap over cane of footrest assembly. Articulating 1. Remove the two mounting screws that secure the heel loop to the articulating footplate. Mounting Screw Spacer Composite Footplate Locknut Assembly 1. 2. Articulating Replace heel strap/loop. Reverse steps in Disassembly to assemble. Mounting Screw When securing heel loop to the footrest assembly, tighten mounting screw until the spacer is secure. Heel Loop Articulating Footplate FIGURE 5 Invacare® Formula™ CG Seating 84 Composite/Articulating Footplate Heel Loop Replacement Part No 1143155 7 SETUP/MAINTENANCE 7.9 Repositioning Joystick 1. 2. 3. 4. 5. 6. 7. For this procedure, refer to FIGURE 6. This procedure must be performed by a qualified technician. Turn the adjustment lock lever to release the joystick mounting tube from the mounting bracket. Remove the joystick from the wheelchair. Remove the three hex screws that secure both halves of the mounting bracket to the arm tube. Reposition mounting bracket on opposite arm tube ensuring the threaded plate of the mounting bracket is on the inside of the arm tube as shown in FIGURE 6. Using the three hex mounting screws and washers, secure both halves of the mounting bracket to the arm tube. Slide the joystick mounting tube through the mounting bracket to the desired position. Turn the adjustment lock lever to secure the joystick mounting tube into the mounting bracket. Mounting Bracket Mounting Bracket (Threaded Plate) Hex Mounting Screws Arm Tube Washers Adjustment Lock Lever Joystick Mounting Tube Joystick not shown. FIGURE 6 Repositioning Joystick Part No 1143155 85 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.10 Disconnecting/Connecting the Joysticks For this procedure, refer to FIGURE 7. The joystick connector is located at the rear of the seat frame. SPJ+ Joysticks Disconnecting 1. Hold the light GREY collar portion of the joystick connector with one hand and the controller connector on the wheelchair in the other and disconnect them by pulling them apart. Connecting 1. 2. WARNING The joystick connector and controller connector fit together in one way only. DO NOT force them together. Light Grey Collar Joystick Connector Hold the light GREY collar portion of the joystick connector with one hand and the controller connector on the wheelchair in the other and align them. Lightly push to engage the joystick connector and the controller connector. Invacare® Formula™ CG Seating Controller Connector FIGURE 7 86 Disconnecting/Connecting the Joysticks - SPJ+ Joysticks Part No 1143155 7 SETUP/MAINTENANCE CMPJ+ Joysticks Top Connector Cap For this procedure, refer to FIGURE 8. Latch Disconnecting 1. Pull the latch away from the joystick connector. 2. Disconnect the joystick connector from the remaining connectors Network Connectors Connecting 1. 2. 3. 4. 5. Ensure the gaskets are installed in the top connector cap and between network connectors. Gasket Ensure the latch is pulled away from the network connector. Connect the network connector to the other connectors. Top and Bottom Connectors - Install connector caps onto the network connector. Push the latch in to secure the network connectors and caps. If necessary secure excess cable using tie-wraps. Controller Cable Bottom Connector Cap FIGURE 8 Part No 1143155 87 Gasket Gasket Disconnecting/Connecting the Joysticks - CMPJ+ Joysticks Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.11 Replacing Seat Positioning Strap 1. 2. 3. 4. 5. 6. 7. WARNING ALWAYS wear your seat positioning strap. The seat positioning strap is a positioning belt only. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, belt MUST be replaced immediately. Remove the seat cushion from the seat pan. Move the flip back armrests out of the way. Refer to Adjusting Flip Back Armrests on page 60. Remove the two mounting screws, locknuts, washers and quickrelease pin tabs that secure the seat positioning straps to the seat frame. Remove the two halves of the seat positioning strap from the rear seat frame. Reposition the two new seat positioning strap inside of the seat frame as shown. Reinstall the two mounting screws and quick-release pin tabs that secure the seat positioning straps to the seat frame and torque to 75 in-lbs. Reinstall the seat cushion onto the seat pan. Mounting Holes Mounting Screw Seat Frame QuickRelease Pin Tab Locknuts Seat Frame Mounting Screw Washers QuickRelease Pin Tab FIGURE 9 Invacare® Formula™ CG Seating 88 Seat Positioning Strap Halves Replacing Seat Positioning Strap Part No 1143155 7 SETUP/MAINTENANCE 7.12 Removing/Installing/Adjusting Headrest CAUTION If using a ventilator, verify headrest support does not interfere at all angles. Otherwise, injury or damage may occur. Removing 1. 2. Offset Fixture Loosen, but DO NOT remove, the thumb screw that secures the headrest to the headrest mounting bracket. Remove the headrest from the headrest mounting bracket. Slide Tube Depth Adjustment Installing 1. 2. 3. Make sure thumb screw is loose. Install the headrest until the headrest stop sits on the headrest mounting bracket. If necessary, adjust the height, depth or direction of the headrest. Refer to Adjusting Headrest Height on page 89 or Adjusting Headrest Depth/Direction on page 90. Socket Screws Height Adjustment Adjusting Headrest Height 1. 2. 3. 4. 5. 6. Loosen the set screw on the headrest stop. Loosen, but DO NOT remove, the thumb screw that secures the headrest to the headrest mounting bracket. Position the headrest to the desired height. Tighten the thumb screw that secures the headrest to the headrest mounting bracket. Tighten the set screw on the headrest stop. If necessary, adjust the depth or direction of the headrest. Refer to Adjusting Headrest Depth/Direction on page 90. Part No 1143155 Thumb Screw Set Screw Headrest Mounting Bracket Headrest Stop FIGURE 10 89 Removing/Installing/Adjusting Headrest Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Adjusting Headrest Depth/Direction 1. 2. 3. 4. 5. For this procedure, refer to FIGURE 10 on page 89. Loosen, but DO NOT remove, the three socket screws that secure the offset fixture to the slide tube. If necessary, reposition the headrest to the desired depth by sliding the headrest towards the front of the wheelchair or towards the rear of the wheelchair. If necessary, reposition the headrest to the desired position (headrest will move in any direction). While holding the headrest in the desired position, securely tighten the three socket screws. If necessary, adjust the height of the headrest. Refer to Adjusting Headrest Height on page 89. 7.13 Replacing Headrest 1. 2. 3. Remove the three socket screws that secure the headrest to the headrest mounting bracket. Position the new headrest on the headrest mounting bracket and secure with the existing three socket screws. If necessary, adjust the height, depth or direction of the headrest. Refer to Adjusting Headrest Height or Adjusting Headrest Depth/Direction on page 90. Headrest Mounting Bracket One style of headrest shown for clarity. Both styles of headrest attach the same way. Socket Screw Headrest FIGURE 11 Replacing Headrest Invacare® Formula™ CG Seating 90 Part No 1143155 7 SETUP/MAINTENANCE 7.14 Replacing Back or Headrest Upholstery Replacing Back Upholstery 1. 2. 3. 4. 5. Headrest Upholstery Remove the ten or twelve mounting screws (depending on back height) that secure the back upholstery to the back canes. Remove existing back upholstery from back canes. Install the new back upholstery onto the back canes. Install the ten or twelve mounting screws (depending on back height) that secure the back upholstery to the recliner back canes. Adjust the back upholstery to the desired tautness. Refer to Adjusting Back or Headrest Upholstery on page 73. Headrest Extension Changing the back upholstery height must be performed by a dealer or qualified technician. Replacing Headrest Upholstery 1. 2. 3. 4. 5. Mounting Screw Back Cane Remove the six mounting screws that secure the headrest upholstery to the headrest extensions. Remove the existing headrest upholstery from the headrest extensions. Install the new headrest upholstery onto the headrest extensions. Install the six mounting screws that secure the headrest upholstery to the headrest extensions. Adjust the headrest upholstery to the desired tautness. Refer to Adjusting Back or Headrest Upholstery on page 73. Part No 1143155 Back Upholstery FIGURE 12 91 Replacing Headrest Upholstery Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.15 About Batteries This section contains information on batteries used on the TDX SP and TDX SR with elevate or TDX SP vent tray option or the FDX with vent tray option. For batteries on other wheelchairs equipped with a Formula CG powered seating system refer to base owner’s manual shipped with wheelchair. Have the following tools available: TOOL QTY COMMENTS Battery Lifting Strap 1 Supplied 1/2-inch (6 pt) Box Wrench 1 Not Supplied 7/16-inch (6pt) Box Wrench 1 Not Supplied 3/8-inch (6pt) Box Wrench 1 Not Supplied Diagonal Cutters 1 Not Supplied Invacare® Formula™ CG Seating 92 Part No 1143155 7 SETUP/MAINTENANCE 7.16 Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat For this procedure, refer to FIGURE 13 on page 95. Removing the Batteries 1. 2. Place the wheelchair in a well ventilated area where work can be performed without risking damage to carpeting or floor covering. Perform one of the following • If there is power in the batteries, elevate the seat to the highest position. Refer to the owner’s manual shipped with wheelchair. • If there is no power left in the batteries, perform one of the following • If external 12 to 24 volts DC power source is available to elevate the seat, perform of the following: i. Connect the external power source to the elevate actuator connector. Refer to Actuator Connection Bypass Instructions on page 96. ii. Elevate the seat to the highest position. Refer to the owner’s manual shipped with wheelchair. • If external power source is not available to elevate the seat, remove the seat assembly. Refer to Removing/Installing the Seat Assembly (TDX SP and TDX SR with Elevating Seat) on page 97. 3. Verify the joystick On/Off switch is in the Off position and disconnect joystick. Refer to Disconnecting/Connecting the Joysticks on page 86. 4. Remove the rear, front and top shrouds. Refer to Removing/Installing the Wheelchair Shrouds TDX SP/SR on page 100. 5. Disconnect the following: • The battery wiring harness from the battery controller connector. • The drive limit switch from the magnetic switch controller connector. • The elevate actuator form the actuator controller connector. 6. Disconnect the front battery from the rear battery. 7. Pull the actuator lead and magnetic switch lead from under the rear battery handle. 8. Using the battery handle, lift the rear battery up and tilt away from the battery box then pull to remove the rear battery from the wheelchair. 9. From the front of the wheelchair, firmly grasp the front battery strap and pull the front battery forward until the front battery handle can be grasped. 10. Using the battery handle, lift the front battery up and away from the wheelchair. 11. If replacing the batteries, remove the front and rear battery wiring harness. Refer to Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat on page 93. Part No 1143155 93 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Installing the Batteries 1. 2. 3. 4. 5. 6. 7. 8. If replacing the batteries, install the battery wiring harness. If replacing the batteries, install the front and rear battery wiring harness. Refer to Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat on page 93. Using the battery handle and strap, position the front battery into the battery box. Using the battery handle, position the rear battery into the battery box. position actuator lead and drive limit switch lead under the rear battery handle. Connect the following: • The battery wiring harness to the battery controller connector. • The drive limit switch to the magnetic switch controller connector. • The elevator actuator to the actuator controller connector. Install the front top and rear shrouds. Refer to Removing/Installing the Wheelchair Shrouds TDX SP/SR on page 100. Connect the joystick. Refer to Disconnecting/Connecting the Joysticks on page 86. Verify the joystick On/Off switch is in the On position and lower the seat. Invacare® Formula™ CG Seating 94 Part No 1143155 7 SETUP/MAINTENANCE Battery Wiring Harness Actuator Elevator Controller Actuator Connector Rear Battery Front Battery Lead TDX SP shown. Battery Box Battery Strap Drive Limit Switch Lead Rear Battery Lead Joystick Connector Front Battery FIGURE 13 Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat Part No 1143155 95 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Actuator Connection Bypass Instructions 1. 2. 3. Remove the three mounting screws securing the rear shroud to the wheelchair frame. Remove the rear shroud from the wheelchair. Disconnect the elevator actuator form the actuator controller connector. 4. The elevator actuator is marked with a tag reading “Elevate”. The power bypass connection requires 12 to 24 Volts DC to operate the actuator. This bypass is intended for use by service technicians in the event that the on-board batteries have been depleted beyond charging and require replacement, or for the original installation of the batteries. CAUTION Connect the external power source ONLY to the elevate actuator connector. Connecting the external power source to the actuator controller connector will damage the controller. Connect the external power source to the elevate actuator connector. Invacare® Formula™ CG Seating 96 Part No 1143155 7 SETUP/MAINTENANCE Removing/Installing the Seat Assembly (TDX SP and TDX SR with Elevating Seat) It is strongly recommended that two assistants lift the seat assembly when performing this procedure. Seat pan, socket screws and seat assembly not shown. TDX SP shown. Removing 1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joysticks on page 86. 2. Remove the seat cushion. 3. Remove the two socket screws securing the seat pan to the seat frame. 4. Remove the seat pan from the seat frame. 5. Remove the four mounting bolts and locknuts securing the seat assembly to the actuator post. 6. Remove the seat assembly from the actuator post and set aside. Installing 1. Position the seat assembly onto the actuator post. 2. Using four mounting bolts and locknuts, secure the seat assembly to the actuator post. Securely tighten. 3. Position the seat pan onto the seat frame as shown. 4. Using the two socket screws, secure the seat pan to the seat frame. 5. Install the seat cushion. 6. Connect the joystick. Refer to Disconnecting/Connecting the Joysticks on page 86. Mounting Bolts Actuator Post Seat Assembly FIGURE 14 Part No 1143155 97 Locknuts Removing/Installing the Seat Assembly (TDX SP and TDX SR with Elevating Seat) Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.17 Installing/Removing the Batteries (TDX SP with Vent Tray Option) CAUTION Place the wheelchair in a well ventilated area where work can be performed without risking damage to carpeting or floor covering. For this procedure, refer to FIGURE 15 on page 99. Removing the Batteries 1. 2. 3. Place the wheelchair in a well ventilated area where work can be performed without risking damage to carpeting or floor covering. Verify the joystick On/Off switch is in the Off position and disconnect joystick. Refer to Disconnecting/Connecting the Joysticks on page 86. Remove the rear shroud, front shroud and battery retention bracket. Refer to Removing/Installing the Wheelchair Shrouds TDX SP/SR on page 100. 4. Disconnect the wiring harness from the controller connector. 5. Disconnect the front battery wiring harness from the ventilator connector. 6. Slide battery tray with batteries out. 7. Disconnect the battery straps. 8. Remove the front battery from the battery tray. 9. Disconnect the right battery from the left battery. 10. Remove the right and left batteries from the battery tray. Invacare® Formula™ CG Seating 98 Part No 1143155 7 SETUP/MAINTENANCE Installing the Batteries 1. 2. 3. 4. 5. 6. 7. 8. Disconnect Battery Harness from the Controller Connector Here If replacing the batteries, install the front and rear battery wiring harness. Refer to Connecting/Disconnecting the Battery Wiring Harness - TDX SP and TDX SR with Elevating Seat Only on page 102. Position the right and left batteries onto the rear of the battery tray. FRONT OF WHEELCHAIR Front of battery tray is designated by the battery stop. Rear of the battery tray is the opposite end. Orientation of the battery is critical otherwise batteries will not connect to the controller or each other. • Position the front battery onto the front of the battery tray. • Connect the right battery to the left battery. Left Battery Connect battery straps. Slide the battery tray into the wheelchair. Connect the wiring harness from the controller connector. Connect the front battery wiring harness from the ventilator connector. Install the rear shroud, front shroud and battery retention bracket. Refer to Removing/Installing the Wheelchair Shrouds TDX SP/SR on page 100. Connect the joystick. Refer to Disconnecting/Connecting the Joysticks on page 86. Right Battery Disconnect the Right Battery from the Left Battery Here FIGURE 15 Part No 1143155 Disconnect Front Battery Harness from the Ventilator Connector Here 99 Battery tray shown removed for clarity. Battery Tray Front Battery Battery Straps Installing/Removing the Batteries (TDX SP with Vent Tray Option) Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.18 Removing/Installing the Wheelchair Shrouds TDX SP/SR For this procedure, refer to FIGURE 16 on page 101. Rear shroud 1. 2. Reverse this procedure to install the rear shroud. Remove the three pan head screws that secure the rear shroud to the base frame. Remove the rear shroud from the base frame. Front Shroud and Battery Retention Bracket 1. 2. Reverse this procedure to install the front shroud and battery retention bracket. The front shroud and battery retention bracket are removed from and installed onto the wheelchair frame as a single unit. Remove the two socket head screws securing the front shroud/battery retention bracket to the base frame. Lift up to unhook the battery retention bracket from the base frame and remove the front shroud/battery retention bracket from the base frame. Top Shroud 1. 2. 3. Reverse this procedure to install the top shroud. Remove the seat from the base frame. Remove the four pan head screws securing the top shroud to the base frame. Lifting up, remove the top shroud from the base frame. Invacare® Formula™ CG Seating 100 Part No 1143155 7 SETUP/MAINTENANCE TDX SP shown. Pan Head Screws Top Shroud Front Shroud Pan Head Screws Front Shroud/Battery Retention Bracket Socket Head Screws Rear Shroud Battery Retention Bracket Base Frame FIGURE 16 Removing/Installing the Wheelchair Shrouds TDX SP/SR Part No 1143155 101 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.19 Connecting/Disconnecting the Battery Wiring Harness - TDX SP and TDX SR with Elevating Seat Only WARNING The use of rubber gloves is recommended when working with batteries. Invacare strongly recommends that battery installation and battery replacement ALWAYS be done by a qualified technician. After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely otherwise injury or damage may result. 22NF batteries weigh 37 pounds each. Use proper lifting techniques (lift with your legs) to avoid injury. ALWAYS use a battery lifting strap when lifting a battery. It is the most convenient method and assures that the battery acid will not spill. It also helps to prolong the life of the battery. DO NOT tip the batteries. Keep the batteries in an upright position. NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery post(s) at the same time. An electrical short may occur and serious personal injury or damage may occur. When tightening the clamps, ALWAYS use a box wrench. Pliers will “round off” the nuts. NEVER wiggle the battery terminal(s)/post(s) when tightening. The battery may become damaged. The POSITIVE (+) RED battery cable MUST connect to the POSITIVE (+) battery terminal(s)/post(s), otherwise serious damage will occur to the electrical system. Install protective caps on POSITIVE (+) and NEGATIVE (-) battery terminals. DO NOT remove fuse or mounting hardware from POSITIVE (+) RED battery cable mounting screw. Unless otherwise indicated, make sure power to the wheelchair is OFF before performing these procedures. After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely otherwise injury or damage may occur. If there is battery acid in the bottom of the battery tray or on the sides of the battery(ies), apply baking soda to these areas to neutralize the battery acid. Before reinstalling the existing or new battery(ies), clean the baking soda from the battery tray or battery(ies) being sure to avoid contact with skin and eyes. Determine source of contamination. NEVER install/ reinstall a battery with a cracked or otherwise damaged case. Invacare® Formula™ CG Seating 102 Part No 1143155 7 SETUP/MAINTENANCE Using the Proper Batteries 1. 2. Position battery on ground/flat surface as shown below. Visually inspect the battery to ensure proper polarity: WARNING FOR TDX SP AND TDX SR WHEELCHAIRS USE 22NF BATTERIES Batteries with terminal configuration (POSITIVE on the left and NEGATIVE on the right) as shown below MUST be used. Batteries that have the reverse terminal configuration MUST not be used - otherwise injury and damage may occur. Terminals MUST have a cross hole in them as shown below. . PROPER BATTERIES TO USE Terminal Cross Hole DO NOT USE THIS TYPE OF BATTERY NEGATIVE (-) Battery Terminal/ Post NEGATIVE (-) Battery Terminal/Post POSITIVE (+) Battery Terminal/Post POSITIVE (+) Battery Terminal/Post Battery Wiring Harness - TDX SP and TDX SR with Elevating Seat Only 1. 2. 3. For this procedure, refer to FIGURE 17 on page 105. If replacing the batteries or wiring harness, discard the existing item being replaced and perform STEPS 8-14 using the new batteries or wiring harness. Remove the batteries from the wheelchair. Refer to Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat on page 93. Cut the tie-wraps that secure the battery terminal covers to the battery terminals. Slide the RED battery terminal cover back on the RED battery cable to expose the POSITIVE battery terminal. Part No 1143155 103 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 4. Slide the BLACK battery terminal cover back on the BLACK battery cable to expose NEGATIVE battery terminal. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. WARNING NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery post(s) at the same time. An electrical short may occur and serious personal injury or damage may occur. Remove the locknut that secures the bracket of the POSITIVE battery cable to the POSITIVE (+) battery post of the battery. Remove the locknut that secures the NEGATIVE battery cable to the NEGATIVE(-) battery post of the battery. Repeat STEPS 2-6 until the existing battery wiring harnesses have been removed. Position battery connector bracket or wiring harness onto the 22NF battery as shown. Secure the NEGATIVE battery cable to the NEGATIVE (-) battery post with existing mounting screw and locknut. Secure the bracket of the POSITIVE battery cable to the POSITIVE (+) battery post with existing mounting screw and locknut. Position each battery terminal cover over top of each battery terminal. Secure battery terminal covers in place with one tie-wrap. Repeat STEPS 9-13 to install the remaining wiring harness onto the remaining 22NF battery. Install batteries into wheelchair. Refer to Installing/Removing the Batteries - TDX SP and TDX SR with Elevating Seat on page 93. Invacare® Formula™ CG Seating 104 Part No 1143155 7 SETUP/MAINTENANCE BATTERY COVER AND TIE-WRAP DETAIL Battery Wiring Harness Bracket of POSITIVE Battery Cable BLACK Battery Terminal Cover Tie-Wrap NEGATIVE (-) Battery Cable FOR FRONT BATTERY RED Cover FOR REAR BATTERY NEGATIVE (-) Battery Cable Battery Connector Bracket Bracket of POSITIVE Battery Cable RED Battery Terminal Cover Locknut NEGATIVE (-) Battery Terminal/Post BLACK Cover Tie-Wrap Mounting Screw POSITIVE (+) Battery Terminal/ Post 22NF Battery FIGURE 17 Battery Wiring Harness - TDX SP and TDX SR with Elevating Seat Only Part No 1143155 105 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Battery Wiring Harness - TDX SP with Vent Tray Option 1. 2. 3. Remove the existing batteries. Refer to Removing the Batteries on page 98. Slide the RED battery terminal cover back on the RED battery cable to expose the POSITIVE battery terminal. Slide the BLACK battery terminal cover back on the BLACK battery cable to expose NEGATIVE battery terminal. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. For this procedure, refer to FIGURE 18 on page 107. If replacing the batteries or wiring harness, discard the existing item being replaced and perform STEPS 7-14 using the new batteries or wiring harness. WARNING NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery post(s) at the same time. An electrical short may occur and serious personal injury or damage may occur. Remove the locknut that secures the bracket of the POSITIVE battery cable to the POSITIVE (+) battery post of the battery. Remove the locknut that secures the NEGATIVE battery cable to the NEGATIVE(-) battery post of the battery. Repeat STEPS 2-5 until the existing vent tray, and the right, and left wheelchair battery wiring harnesses have been removed. Perform STEPS 2-3 of Installing the Batteries on page 99 to position the three 22NF batteries onto the battery tray. Position battery connector bracket or wiring harness onto the new 22NF battery as shown. Secure the NEGATIVE battery cable to the NEGATIVE (-) battery post with existing mounting screw and locknut. Secure the bracket of the POSITIVE battery cable to the POSITIVE (+) battery post with existing mounting screw and locknut. Position each battery terminal cover over top of each battery terminal. Secure battery terminal covers in place with one tie-wrap. Repeat STEPS 9-13 until the new front, right, and left batteries wiring harnesses have been installed. TDX SP with Vent Tray Option - Perform STEPS 2-3 of Installing the Batteries on page 99 to position the three 22NF batteries onto the battery tray. Invacare® Formula™ CG Seating 106 Part No 1143155 7 SETUP/MAINTENANCE Bracket of POSITIVE Battery Cable NEGATIVE (-) Battery Cable LEFT WHEELCHAIR BATTERY WIRING HARNESS Bracket of POSITIVE (+) Battery Cables LEFT WHEELCHAIR BATTERY WIRING HARNESS NEGATIVE (-) Battery Cables VENT WIRING HARNESS Left Wheelchair 22NF Battery POSITIVE (+) Battery Terminal/Posts NEGATIVE (-) Battery Terminal/Post NEGATIVE (-) Battery Terminal/Post BATTERY COVER AND TIE-WRAP DETAIL RED Battery Terminal Cover Tie-Wrap BLACK Battery Terminal Covers Tie-Wraps Tie-Wrap BLACK Battery Terminal Cover Locknut Mounting Screw Right Wheelchair 22NF Battery Vent 22NF Battery POSITIVE (+) Battery Terminal/Posts Tie-Wrap RED Battery Terminal Covers Tie-Wrap FIGURE 18 Battery Wiring Harness - TDX SP with Vent Tray Option Part No 1143155 107 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.20 Removing/Installing the Vent Battery - FDX with Vent Tray Option WARNING DO NOT lift batteries by the hook and loop battery strap. The hook and loop battery strap should be used to assist in removing the batteries form the wheelchair base frame. DO NOT tip the battery. Keep the battery in an upright position. If there is battery acid in the bottom of the battery tray or on the sides of the battery, apply baking soda to these areas to neutralize the battery acid. Before reinstalling the existing or new battery, clean the baking soda from the battery tray or battery being sure to avoid contact with skin and eyes. Determine source of contamination. NEVER install/reinstall a battery with a cracked or otherwise damaged case. Removing/Installing the Vent Battery 1. 2. 3. For this procedure, refer to FIGURE 19 on page 109. Reverse this procedure to install the front battery. Place the wheelchair in a well ventilated area where work can be performed without risking damage to carpeting or floor covering. If necessary, elevate the seat to the up most position. Verify the joystick On/Off switch is in the Off position and disconnect joystick cable (not shown). Refer to Disconnecting/Connecting the Joysticks on page 86. Invacare® Formula™ CG Seating 108 Part No 1143155 7 SETUP/MAINTENANCE 4. Remove the two thumb screws securing the top shroud and the front shroud/battery retention bracket to the wheelchair base frame. 5. Remove the top shroud. 6. Lifting up and forward, remove the front shroud/battery retention bracket from the wheelchair base frame. 7. Disconnect the vent battery connector from the vent battery cable connector. 8. Remove the vent battery from the wheelchair base frame. 9. If necessary, remove the two GP32 batteries from the wheelchair. Refer to the wheelchair base owner’s manual. . Top Shroud Mounting Screws Vent Battery Wheelchair Base Frame Vent Tray Battery Cable Connector Located Here Front Shroud/Battery Retention Bracket FIGURE 19 Part No 1143155 109 Removing/Installing the Vent Battery Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE 7.21 Disconnecting/Connecting the Vent Battery Wiring Harness - FDX with Vent Tray Option WARNING The use of rubber gloves is recommended when working with batteries. Invacare strongly recommends that battery installation and battery replacement ALWAYS be done by a qualified technician. After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely otherwise injury or damage may result. The 22NF battery weighs 24 pounds. Use proper lifting techniques (lift with your legs) to avoid injury. ALWAYS use a battery lifting strap when lifting a battery. It is the most convenient method and assures that the battery acid will not spill. It also helps to prolong the life of the battery. DO NOT tip the batteries. Keep the batteries in an upright position. NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery post(s) at the same time. An electrical short may occur and serious personal injury or damage may occur. When tightening the locknuts, ALWAYS use a box wrench. Pliers will “round off” the nuts. NEVER wiggle the battery terminal(s)/post(s) when tightening. The battery may become damaged. The POSITIVE (+) RED battery cable MUST connect to the POSITIVE (+) battery terminal(s)/post(s), otherwise serious damage will occur to the electrical system. Install protective caps on POSITIVE (+) and NEGATIVE (-) battery terminals. DO NOT remove fuse or mounting hardware from POSITIVE (+) RED battery cable. Unless otherwise indicated, make sure power to the wheelchair is OFF before performing these procedures. After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely otherwise injury or damage may occur. Invacare® Formula™ CG Seating 110 Part No 1143155 7 SETUP/MAINTENANCE Using the Proper Batteries 1. 2. 3. 4. For this procedure, refer to FIGURE 20. Place battery on ground/flat surface. Visually draw a horizontal and vertical center line through the middle of battery. Position the battery so that the terminals are above the horizontal center line. Visually inspect the battery to ensure the correct position of the POSITIVE and NEGATIVE terminals. WARNING Batteries with terminal configuration as shown below MUST be used. Batteries that have the reverse terminal configuration MUST NOT be used - otherwise injury and damage may occur. Use This Configuration DO NOT Use NEGATIVE (-) Battery Terminal POSITIVE (+) Battery Terminal NEGATIVE (-) Battery Terminal POSITIVE (+) Battery Terminal U1 Battery FIGURE 20 Part No 1143155 U1 Battery Using the Proper Batteries 111 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE Disconnecting/Connecting the Vent Battery Wiring Harness - FDX with Vent Tray Option 1. 2. 3. 4. 6. 7. Terminal caps and tie-wraps not shown. Use new tie-wraps when connecting the vent battery wiring harness. Vent Battery Wiring Harness Mounting Screw Locknuts POSITIVE (+) Battery Cable Locknuts Remove the existing vent tray battery. Refer to Removing/Installing the Vent Battery on page 108. Cut the tie-wrap that secures the battery terminal cap in place. Slide the RED battery terminal cover back on the RED battery cable to expose the POSITIVE battery terminal. Slide the BLACK battery terminal cover back on the BLACK battery cable to expose NEGATIVE battery terminal. 5. For this procedure, refer to FIGURE 21 on page 112. If replacing the vent battery or the vent battery wiring harness, discard the existing item being replaced and perform STEP 7 using the new vent battery or vent battery wiring harness. Reverse this procedure to connect the vent battery wiring harness. Mounting Screw NEGATIVE (-) Battery Cable POSITIVE (+) Battery Terminal NEGATIVE (-) Battery Terminal WARNING NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery post(s) at the same time. An electrical short may occur and serious personal injury or damage may occur. Vent Battery Remove the locknut and mounting screw that secures the POSITIVE battery cable to the POSITIVE (+) battery post of the battery. Remove the locknut and mounting screw that secures the NEGATIVE battery cable to the NEGATIVE(-) battery post of the battery. Reverse STEPS 3-6 to connect the vent battery wiring harness to the vent battery. Invacare® Formula™ CG Seating FIGURE 21 112 Disconnecting/Connecting the Vent Battery Wiring Harness - FDX with Vent Tray Option Part No 1143155 7 SETUP/MAINTENANCE 7.22 Preparing the Ventilator Tray for Use WARNING Maximum weight capacity for the vent tray is 40 lbs ± 20%. DO NOT exceed weight capacity for vent tray - otherwise, injury or damage may occur. The POSITIVE (+) RED battery cable MUST connect to the POSITIVE (+) battery terminal(s)/post(s), otherwise serious damage will occur to the electrical system. Install protective caps on POSITIVE (+) and NEGATIVE (-) battery terminals. DO NOT remove fuse or mounting hardware from POSITIVE (+) RED battery cable mounting screw. CAUTION ALWAYS disconnect the ventilator battery harness from the ventilator battery harness extension before connecting the ventilator battery harness to the ventilator. Otherwise damage to the product may occur. This ventilator tray was designed to hold a ventilator that is approximately 13 inches long, 14½ inches wide, and 14 inches high. Use of ventilators larger than the above specifications may result in damage to the ventilator or stability issues. Wheelchairs with Recline System Only - Any ventilator installation MUST provide adequate clearances to allow unobstructed mechanical operation of the seating system. In addition, some ventilators may have additional clearance requirements. ALWAYS refer to the ventilator’s instructions prior to installation for any additional requirements. 1. 2. Position straps to the outside of the ventilator tray. Position the ventilator (not shown) on the ventilator tray. 3. 4. 5. 6. For this procedure, refer to FIGURE 22 on page 114. Ensure the ventilator battery harness is NOT connected to the ventilator battery before performing STEP 3. Connect the ventilator battery harness to the ventilator. Secure strap around the ventilator and clip together. Securely tighten the straps around the ventilator by pulling the ends of the strap through the rear portion of each buckle (Detail “B”). Perform one of the following: Part No 1143155 113 Invacare® Formula™ CG Seating 7 SETUP/MAINTENANCE • 3G Storm Series® Wheelchairs i. 7. Remove the battery cover from the ventilator battery tray. ii. Position the battery onto the ventilator battery tray. iii. Connect the ventilator battery wiring harness to the battery. iv. Place the battery cover over the battery. v. Secure the ventilator battery strap around the battery cover and ventilator battery tray and clip together. vi. Connect the ventilator battery harness connector to the ventilator battery harness extension (Detail “A”). • TDX SP Wheelchairs Only - Ensure all three 22NF batteries are installed and that the front 22NF battery wiring harness is connected to the ventilator battery harness connector. Refer to Installing/Removing the Batteries (TDX SP with Vent Tray Option) on page 98. Wheelchairs with Recline Systems Only - Perform the following steps: A. Test the recline function of the seating system to ensure that no part of the back assembly interferes with the ventilator tray. B. If necessary, contact a qualified technician to adjust the recline down limit to avoid interference with the ventilator tray. Ventilator Tray DETAIL “A” - 3G STORM SERIES WHEELCHAIR VENTILATOR BATTERY TRAY Strap Battery Cover Strap Rear Portion of Buckle Ventilator Battery Tray Ventilator Battery Strap Ventilator Tray FIGURE 22 Preparing the Ventilator Tray for Use Invacare® Formula™ CG Seating 114 Part No 1143155 8 TROUBLESHOOTING 8 Troubleshooting 8.1 Electrical For additional troubleshooting information and explanation of error codes, refer to the wheelchair base owner’s manual and the individual Electronics Manual supplied with each wheelchair. All Joysticks SYMPTOM Wheelchair Power On but does not drive. Seating system not functioning or working intermittently. Part No 1143155 PROBABLE CAUSE SOLUTIONS System tilted or reclined beyond drive lock-out angle (20°). Return to neutral position (upright and completely lowered). Refer to Operating Powered Seating Systems on page 31. Contact Invacare/Dealer for service if this does not solve the problem. Motor lock levers are disengaged. Engage motor lock levers. See wheelchair base owner’s manual. Low batteries. Charge batteries. Faulty electrical connection. Check all connections. Seat has been driven under a heavy load for an extended period of time. Allow time for the electronics to cool down (Light Duty Use). 115 Invacare® Formula™ CG Seating 8 TROUBLESHOOTING SPJ™+, SPJ+ w/PSS or SPJ+ w/ACC Joysticks The joystick information gauge and the service indicator give indications of the type of fault or error detected by the control module. When a fault is detected, the wheelchair may stop and not drive. The LEDs on the information gauge may flash in a particular pattern or the service indicator light will flash. The number or type of flashes indicates the nature of the error. If multiple errors are found, only the first error encountered by the control module will be displayed. Information Gauge Display Diagnostics DESCRIPTION DISPLAY DEFINITION COMMENTS Information Gauge Display Invacare® Formula™ CG Seating All LEDs are off. Power is off. All LEDs are on. Power is on. Fewer than three LEDs on implies reduced battery charge. Left RED LED is flashing. Battery charge is low. The batteries should be charged as soon as possible. Left to Right “chase” alternating with steady display. Joystick is in programming, inhibit and/or charging mode. The steady LEDs indicate the current state of the battery charge. All LEDs are flashing slowly. Joystick has detected Out-ofNeutral-at-Power-Up mode. Release the joystick back to Neutral. 116 Part No 1143155 8 TROUBLESHOOTING Service Indicator Light Diagnostics For this procedure, refer to FIGURE 1. Service Indicator Light FIGURE 1 Service Indicator Light Diagnostics NUMBER OF FLASHES ERROR CODE DESCRIPTION 1 User Fault 2 Battery Fault 3 Left Motor Fault Contact Invacare/Dealer for service. 4 Right Motor Fault Contact Invacare/Dealer for service. 5 Left Park Brake Fault Ensure brake lever is in the drive position before turning on the wheelchair. Ensure motor cable is plugged into the controller. Contact Invacare/Dealer for service. 6 Right Park Brake Fault Ensure brake lever is in the drive position before turning on the wheelchair. Ensure motor cable is plugged into the controller. Contact Invacare/Dealer for service. Part No 1143155 POSSIBLE SOLUTION Release joystick to neutral and try again. Charge the batteries. Refer to the wheelchair base owner’s manual. Check that battery cables are connected properly. If necessary, replace batteries. Refer to the wheelchair base owner’s manual.. 117 Invacare® Formula™ CG Seating 8 TROUBLESHOOTING NUMBER OF FLASHES ERROR CODE DESCRIPTION 7 Remote Fault 8 Controller Fault 9 Communications Fault 10 General Fault 11 Incompatible or incorrect Remote POSSIBLE SOLUTION Check to make sure joystick is connected properly. Turn Joystick off then on. Contact Invacare/Dealer for service. Contact Invacare/Dealer for service. Check joystick cable connections. Check joystick cable and connectors for damage. Contact Invacare/Dealer for service. Contact Invacare/Dealer for service. Wrong type of remote connected. Contact Invacare/Dealer for service. CMPJ™+, PSR+, PSF+ Joysticks or Displays SYMPTOM PROBABLE CAUSE SOLUTIONS LEFT BRAKE FAULT or RIGHT BRAKE FAULT displays and wheelchair does not drive. Motor lock levers disengaged (Error Engage motor lock levers. Refer to owner’s manual shiped code E9 or E10). with wheelchair. CHARGER PLUGGED IN displays. Battery charger connected (Error code E28). Unplug battery charger from the wheelchair. Refer to owner’s manual shiped with wheelchair. BATTERY FAULT displays and the wheelchair Batteries need to be charged (Error Charge batteries. Refer to owner’s manual shiped with does not drive. code E14). wheelchair. If batteries fail to charge properly, check battery charger or replace batteries. Refer to About Batteries on page 92. JOYSTICK TIMEOUT displays and the wheelchair does not drive. Invacare® Formula™ CG Seating Joystick or input device is disconnected (Error code 32). 118 Turn off power, reconnect the joystick of input device and turn power on. Part No 1143155 8 TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTIONS JOYSTICK FAULT displays and the wheelchair does not drive. Replace joystick or input device. The joystick or input device is sending a value outside of the reverse, forward, left or right limits (Error codes E01, E02, E03 or E04). NEUTRAL TESTING displays. The joystick neutral test has failed (Error code E18). Release the joystick and try to get the joystick back into the center-most position. BAD JOYSTICK CAL VALUES displays and the wheelchair does not drive. The joystick calibration values are outside of the expected range (Error code E19). Recalibrate the joystick (joystick throw procedure). CTRL NOT CONNECTED The CMPJ or Display module is not Check the connections between the joystick or display and communicating with the control the controller. Turn the power off and then back on. Replace module (Error code E200). the controller if necessary. CTRL COM FAULT displays and the wheelchair drives slowly. The controller has determined a fault during a previous turn-off process (Error code E41). Turn the wheelchair off and back on. MISSING CONFIGURATION displays at power up. One or more devices have been removed or disconnected from the wheelchair. Reconnect the device. The Proportional or Digital Attendant control is active and can be used to drive the chair. This is normal behavior. Battery failure. Have batteries checked for shorted cell. Replace if necessary. ATTENDANT ACTIVE and displays. Batteries draw excessive current when charging. Contact Dealer/Invacare for service. Electrical malfunction. Part No 1143155 119 Invacare® Formula™ CG Seating 8 TROUBLESHOOTING SYMPTOM Battery indicator flashes the charge level is low - immediately after recharge. PROBABLE CAUSE Battery failure. SOLUTIONS Check batteries for shorted cell. Replace if necessary. Contact Dealer/Invacare for Service. Malfunctioning battery charger. Contact Dealer/Invacare for Service. Electrical malfunction. Battery indicator flashes the charge level is low - too soon after being recharged. Batteries not charged. Have charger checked. Weak batteries. Replace batteries if necessary. Refer to Replacing the Batteries and/or Battery Cables on page 83. Motor “chatters” or runs irregular. Motor/gearbox malfunction. Stop use of Wheelchair. Contact Dealer/Invacare for Service. Joystick erratic or does not respond as desired. Damaged motor coupling. Contact Dealer/Invacare for Service. Electrical malfunction. Contact Dealer/Invacare for Service. Controller programmed improperly. Contact Dealer/Invacare to have controller reprogrammed. Wheelchair does not respond to commands. Electrical malfunction. Contact Dealer/Invacare for Service. Power indicator off - even after recharging. Poor battery terminal connection. Have terminals cleaned. Invacare® Formula™ CG Seating 120 Part No 1143155 NOTES Notes Part No 1143155 121 Invacare® Formula™ CG Seating NOTES Notes Invacare® Formula™ CG Seating 122 Part No 1143155 NOTES Notes Part No 1143155 123 Invacare® Formula™ CG Seating Invacare Corporation USA One Invacare Way Elyria, Ohio USA 44036-2125 800-333-6900 Part No 1143155 Rev O - 04/11 www.invacare.com Canada 570 Matheson Blvd E Unit 8 Mississauga Ontario L4Z 4G4 Canada 800-668-5324
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