Turbo air TBC-50SD, TBC-95SD Bottle Cooler Service Manual

Commercial

Refrigerator

Service Manual

Horizontal Bottle Coolers

Model No.: TBC-50SD

TBC-95SD

Commercial

Refrigerator

Service Manual

Horizontal Bottle Coolers

Model No.: TBC-50SD

TBC-95SD

TABLE OF CONTENTS

1. FEATURE CHART

1-1. TBC-50SD

1-2. TBC-95SD

2. WIRING DIAGRAM

2-1. TBC-50SD, TBC-95SD

3. PART DETAILS

3-1. EVAPORATOR FAN MOTOR

3-2. CONDENSER FAN MOTOR

3-3. DUCT(A)

3-4. DUCT(B), (C), (D)

3-5. EVAPORATOR COIL

3-6. CONDENSER COIL

3-7. DIVIDER

3-8. DIVIDER SPRING

3-9. SHELF BOTTOM

3-10. COUNTERTOP

4. MAIN COMPONENTS

4-1. COMPRESSOR

4-2. COMPRESSOR RELAY, OVERLOAD

4-3. COMPRESSOR CAPACITOR

4-4. CONDENSER FAN MOTOR

4-5. EVAPORATOR FAN MOTOR

4-6. SWITCH

5. ELECTRONIC CONTROLLER INSTRUCTION

5-1. HOW TO USE THE TEMPERATURE CONTROL

5-2. FUNCTION TABLE

6. SPARE PARTS LIST

7. REPLACEMENT OF MAIN COMPONENTS

7-1. REPLACING THE EVAPORATOR COIL

7-2. ACCESSING CONDENSER COMPARTMENT

1

1. FEATURE CHART

1-1. TBC-50SD

2

1-2. TBC-95SD

FEATURE CHART

3

2. WIRING DIAGRAM

TBC-50SD/TBC-95SD

4

3. PART DETAILS

3-1. EVAPORATOR FAN MOTOR

3-2. CONDENSER FAN MOTOR

EVAPORATOR FAN BLADE

EVAPORATOR FAN MOTOR

BRACKET

CONDENSER FAN MOTOR

CONDENSER FAN BLADE

BRACKET

3-3. DUCT(A)

5

PART DETAILS

3-4. DUCT(B), (C), (D)

3-5. EVAPORATOR COIL

[TBC-50SD]

DUCT (D)

DUCT (B)

DUCT (C)

SENSOR

INLET

ACCUMULATOR

[TBC-95SD]

6

PART DETAILS

3-6. CONDENSER COIL

3-7. DIVIDER

[TBC-50SD]

20.76

OUTLET

[TBC-95SD]

INLET

[TBC-95SD]

OUTLET

20.76

Unit: inches

[TBC-50SD]

3-8. DIVIDER SPRING

Unit: inches

7

PART DETAILS

3-9. SHELF BOTTOM

[TBC-95SD]

Unit: inches

[TBC-50SD]

3-10. COUNTERTOP

AIR GUIDE

COUNTERTOP

LID RAIL FRONT

LID RAIL RIGHT

COUNTERTOP FRAME ASSEMBLY

8

LID RAIL LEFT

LID RAIL

MIDDLE

4. MAIN COMPONENTS

4-1. COMPRESSOR

MODEL PART NAME PART NO.

HORSE

POWER

TBC-50SD CAE4440Y 30200B4200 1/3HP

TBC-95SD CAE4456Y 30200B4500 1/2HP

CAPACITY

4,112BTU/h

(1,037Kcal/h)

5,592BTU/h

(1,410Kcal/h)

TYPE OF

MOTOR

CSIR

CSIR

INPUT MAKER

-

-

TECUMSEH

EUROPE

TECUMSEH

EUROPE

4-2. COMPRESSOR RELAY, OVERLOAD

MODEL RELAY PART NO.

OVERLOAD PART NO.

TBC-50SD MTRPH0033 Comp.Assembly

MRT16AHKE Comp.Assembly

TBC-95SD 3ARR12KP*498 Comp.Assembly

MST16AGZ Comp.Assembly

MAKER

–

–

NOTE

–

–

4-3. COMPRESSOR CAPACITOR

MODEL STARTING PART NO.

RUNNING PART NO.

TBC-50SD 315µF/160V Comp. Assembly

TBC-95SD 315µF/160V Comp. Assembly

–

–

–

–

MAKER

–

–

NOTE

–

–

4-4. CONDENSER FAN MOTOR

MODEL PART NAME PART NO. POLE INPUT

TBC-50SD

TBC-95SD

IS4420DWSG-1 3963220410 4P 47W

TYPE

Shaded Pole

Induction

BLADE

(NUMBER)

AL

4

MAKER

SUNGSHIN

4-5. EVAPORATOR FAN MOTOR

MODEL

TBC-50SD

TBC-95SD

PART NAME PART NO. POLE INPUT

DAI-6152DEUA 3963339900 2P 22.5W

TYPE

BLADE

(NUMBER)

Shaded Pole NA-66

Induction 4

MAKER

DAEYOUNG

4-6. SWITCH

MODEL PART NAME PART NO.

RATING MAKER

TBC-50SD,95SD POWER SWITCH (ROCKER SWITCH) 30281Q0100

TBC-50SD THERMOSTAT

125V/15A

30283M0100 K55Q-5608, 16A

SKT

RANCO

TBC-95SD THERMOSTAT 30283L0100 K55Q-5607, 16A RANCO

9

5. TEMPERATURE CONTROL INSTRUCTION

5-1. HOW TO USE THE TEMPERATURE CONTROL

- Indicates temperature level setting.

- Temperature can be controlled by the user.

- Factory setting is at ‘NORMAL’. Settings can be changed by Dial Knob.

OFF

COOL

NORMAL

COLD

TEMPERATURE CONTROL

(TBC-50SD, 95SD)

5-2. FUNCTION TABLE

No

1

Function

Temperature

Control

Model: TBC-50SD

(K55Q-5608)

Controlled

Part

Compressor

Cond. Fan Motor

Description

1. The temperature can be changed by turning the dial knob.

2. Compressor is automatically turned on and off by thermostat.

■

Cut in and out temperature chart. ˚F (at evaporator coil)

No.

Cut in

Cut Out

Cool

40.1 ± 2.7

21.2

Normal

40.1 ± 2.7

17.1

Cold

40.1 ± 2.7

10.4

Model: TBC-95SD

(K55Q-5607)

No.

Cut in

Cut Out

Cool

40.1 ± 2.7

23.9

Normal

40.1 ± 2.7

21.2

Cold

40.1 ± 2.7

17.6

10

6. SPARE PARTS LIST

Part name

LID PARTS

LID

LID

LID HANDLE

COMPRESSOR COMPARTMENT

COMPRESSOR BASE

COMPRESSOR BASE

COMPRESSOR

COMPRESSOR

COMPRESSOR HARNESS ASSEMBLY

CONDENSER FAN MOTOR

CONDENSER FAN BLADE

CONDENSER FAN MOTOR BRACKET

CONDENSER COIL

CONDENSER COIL

COMPRESSOR PULL-OUT

COMPRESSOR PULL-OUT

CONNECTING PIPE(CONDENSER

↔

DRYER)

CONNECTING PIPE(CONDENSER

↔

DRYER)

COMPRESSOR DRYER

COMPRESSOR DRYER

CAPILLARY TUBE

CAPILLARY TUBE

SUCTION LINE

SUCTION LINE

POWER CORD

GRILLE ASSEMBLY

REFRIGERATION COMPARTMENT

EVAPORATOR COIL

EVAPORATOR COIL

DUCT(A)(INCLUDES FAN SHROUD)

DUCT(B)(LOUVERED)

DUCT(B)(LOUVERED)

DUCT(C)

DUCT(D)

EVAPORATOR DRAIN ELBOW

Code

30200B6100 EXCEPT LID HANDLE

30200B6110 EXCEPT LID HANDLE

30226B0100 ABS BLACK COLOR

30200B0900

Description

30200B4100 SPG T2.0

30200B4200 CAE4440Y(115V/60Hz)

30200B4500 CAE4456Y(115V/60Hz)

30227B1500

3963220410 IS-4420DWSG-1

30218B0300 AL ø200

3020602200 SPG T2.0

30200B3500 CU, R8 * C4

30200B3600 CU, R8 * C8

30244B3200 CU, ODø6.35

30244B3300 CU, ODø6.35

30244B3400 CU, ODø7.94

30244B3410 CU, ODø7.94

30268L0300 XH-9, 50g, ø3.1

30268L0400

30244B2910

30244B2920

30200B3700

30200B3800

30213A1012

30200B4400

30270B0210

30270B0310

30200B4300

30269B0500

30269B0600

30220B1000

30220B1100

30225L0100

SPG T2.0

XH-9, 50g, ø3.5

IDø1.6 * L2375

IDø2.0 * L2375

CU, ODø7.94

CU, ODø9.52

KKP-30

STAINLESS STEEL

CU, R6 * C2

CU, R11 * C2

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

NA-6

50SD

Model

95SD

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

3

3

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

11

Part name Code Description

EVAPORATOR DRAIN ELBOW CAP

EVAPORATOR DRAIN HOSE

LEAK TEST COVER

LEAK TEST COVER

30209L0200 NA-6

30232A0200 PVC, L=140mm

30214B2900 STAINLESS STEEL

30214B3000 STAINLESS STEEL

EVAPORATOR FAN MOTOR

EVAPORATOR FAN BLADE

3963339900

3011802400

DAI-6152DEUA

NA-66, ø110

EVAPORATOR FAN MOTOR BRACKET 30220T0300 STAINLESS STEEL

EVAPORATOR FAN MOTOR HARNESS ASSEMBLY 30227B1100

TEMPERATURE CONTROL BOX

TEMPERATURE CONTROL BOX

TEMPERATURE CONTROL(THERMOSTAT)

TEMPERATURE CONTROL(THERMOSTAT)

30245B1600 STAINLESS STEEL

30245B1610 STAINLESS STEEL

30283M0100 K55Q-5608

30283L0100 K55Q-5607

POWER SWITCH

TEMPERATURE CONTROL KNOB

30281Q0100

30234A1000

TEMPERATURE CONTROL HARNESS ASSEMBLY 30227B1200

COUNTERTOP PARTS

125V/15A

HIPS WHITE COLOR

COUNTERTOP(URETHANE FOAM INSIDE)

COUNTERTOP(URETHANE FOAM INSIDE)

COUNTERTOP FRAME ASSEMBLY

COUNTERTOP FRAME ASSEMBLY

LID RAIL LEFT

LID RAIL RIGHT

LID RAIL FRONT

LID RAIL FRONT

30200B5700 STAINLESS STEEL

30200B5710 STAINLESS STEEL

30222B1500 STAINLESS STEEL

30222B1600 STAINLESS STEEL

30287B0230 ABS BLACK COLOR

30287B0240 ABS BLACK COLOR

30287B0210 ABS BLACK COLOR

30287B0220 ABS BLACK COLOR

LID RAIL MIDDLE

LID RAIL COVER("U" SHAPE)

AIR GUIDE

AIR GUIDE

30287B0110 ABS BLACK COLOR

30225B0100 STAINLESS STEEL

30225B0400 STAINLESS STEEL

30225B0500 STAINLESS STEEL

MISCELLANEOUS

DIVIDER

DIVIDER

DIVIDER BUSH(CLIP)

DIVIDER SPRING

SHELF BOTTOM

30278B0600 PE COATING

30278B0700 PE COATING

30207B0100 NA-66, ø10

30251B0200

30278B0800

STAINLESS STEEL

PE COATING

SHELF BOTTOM 30278B0900 PE COATING

CAP CATCHER ASSEMBLY(WITH CAP OPENER) 30200B6400 EMBLEM INCLUDED

CONDENSATE DRAIN PAN 30211B0100 HIPS BLACK COLOR

12

3

1

1

54

3

2

1

1

1

1

50SD

Model

95SD

1

1

1

1

1

2

2

1

2

4

1

1

2

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

2

6

1

5

2

1

6

144

6

7. REPLACEMENT OF MAIN COMPONENTS

* Turn the unit off before replacing any part.

7-1. REPLACING THE EVAPORATOR COIL

A. Remove all lids. Remove the dividers.

(Now, you can replace the evaporator fan motor or the temperature control (thermostat) if you unscrew the duct(A) or the temperature control box.)

B. Cut the silicone line around the countertop frame with a knife.

Remove all screws in back of the countertop frame.

C. Remove all the screws around the lid rail.

Lift the countertop from the rear first. Push countertop forward and top will come off.

13

REPLACEMENT OF MAIN COMPONENTS

D. Carefully move the countertop to a safe place.

See the join bracket and understand join system.

E. This is the duct(A) and the temperature control box.

Unscrew the temperature control box if necessary.

F. Unplug the temperature control harness assembly.

14

REPLACEMENT OF MAIN COMPONENTS

G. Pull the sensing tube of the temperature control.

Replace the temperature control if necessary.

H. Remove the screws on duct(A) and remove.

I. Unplug the evaporator fan motor harness assembly if necessary.

15

REPLACEMENT OF MAIN COMPONENTS

J. Remove screws to the evaporator fan motor if necessary and replace it with new one.

K. Remove the screws on duct(B) and remove.

L. Remove the screws on the suction line cover (horizontal) if necessary.

16

REPLACEMENT OF MAIN COMPONENTS

M. Remove screws to the duct(C) and the duct(D) if necessary.

N. Now evaporator coil is visible.

To replace it, cut out at the welding point between the accumulator and the suction line, and also of the end of the capillary tube.

17

REPLACEMENT OF MAIN COMPONENTS

O. Remove screws to the evaporator coil and replace it with new one.

7-2. ACCESSING CONDENSER COMPARTMENT

A. After removing the front grille assembly, unscrew the compressor base.

Pull the compressor compartment slowly.

Compressor, condenser coil, condenser fan motor, etc. can be replaced.

• In pushing the compressor compartment to the original position, please be careful so the capillary tube does not bend.

18