CashCode FrontLoad Standard FLS Bill Validator Operation Manual

A division of

FrontLoad Standard Bill Validator

Part-1 FLS Operational Manual

Front Load Standard

Bill & Ticket Validator

Part 1

Operation Manual (Revision 5)

1



A division of

TABLE OF CONTENTS

1. INTRODUCTION..........................................................................................4

1.1. Acronyms……………………………………………………………………..…...4

1.3.

1.4.

1.5.

Product Labels ……………………………………………………………………6

Product Documentation ………………………………………………………….7

Product Overview ……………………………………………………………...…8

2.1.

2.2.

Part Number Configuration for Bill Validators.............................................12

Software Part Number Configuration........................................................ 123

2.3. Validating Head .......................................................................................... 23

2.4. Housing ...................................................................................................... 24

2.5. Bezel .......................................................................................................... 25

2.6. CashBox..................................................................................................... 26

2.7. Accessories................................................................................................28

2.8. Memory Card and Software Update Options…………………………………28

3. START UP & INSTALLATION………………………………………………....31

3.1. Start-up ......................................................................................................31

3.2.

3.3.

Installation of Main Unit…………………………………………………………31

Lock Installation to Cassette…………………………………………...………33

Rev.5 Page 2 © 2008 Crane CashCode Co.

3.5.

3.6.

A division of



Signal description for block of interface (Type-1) .......................................35

Input / Output Circuits.................................................................................36

5.1.

5.2.

Download Procedure for Single Download Memory Card ..........................43

Download Procedure for Multi Download Memory Card.............................45

6. TROUBLESHOOTING................................................................................47

6.1. Operation Mode Diagnostics ......................................................................49

Technical Support Department

Our Service Center




A division of

1.

INTRODUCTION:

In General, for all CashCode products there are two levels of Operation and Service Manual

Part-1 Manual: Operation Manual

Part-2 Manual: Repair Manual

This document is Part-1 and it is designed to provide full and clear information about the

FrontLoad Standard (FLS) Bill Validator pictured above.

This document is designed to help easy integration of FLS bill Validator

Select Part Number for the specific hardware configuration

Unit Dimension and component nomenclatures

Bill Validator Specification and Configuration

General Specification for Dip Switch setting

Easy Diagnostic for any service requirements

1.1.

Acronyms

:

Anti Stringing Sensor – Sensor used to detect bills being pulled back illegally by using a string, wire or tape.

Bar Code Sensor – Sensor to scan bar code

BDP – Bi directional protocol

Bezel – Face Plate

BV – Bill Validator or Bill Acceptor

Centering Mechanism – Cashcode patented bill centering mechanism which allows bills to straightened before entry into bill path

CST – Cassette or Cash Box

CPU – Central Processing Unit

Dielectric Sensor – Cashcode Patented Sensor used to measure the paper density

DIP Switch – Dual Inline Package Switch

FLS – FrontLoad Standard Bill Validator

Memory Card – Portable programmable memory which can used to program BV without any tools

Magnetic Sensor – Sensor used to read magnetic properties / ink on the bill

Stacker Mechanism – A scissor type attachment used to stack the bill into cassette

TITO – Ticket in ticket Out Standard

U/V – Ultra Violet Sensor

- Caution / Safety Instructions

- Comments / Notes


A division of



1.2.

Safety Instructions

:

Please follow the below guidelines:

Please make sure to close the top lid or connect Validator with 24 pin connector before power on.

Please follow the specification for operating temperature, humidity and storage conditions

Do not lift the unit by the handle of cassette.

Be sure to unplug the power before removing the validating head.

Please follow proper cleaning or maintenance procedure, in order to maintain the performance of the unit.

All information about this product is available on CashCode Website at http://support.cashcode.com/en/documentation/index.php




A division of

1) Validating Head

Hardware

Instruction

2) Main Product

Label:

Housing

3) FLS Housing

Label

4) Cassette Label

5) Bezel Label

6) Memory Stick

Label

7) USB Kit lable

(if applicable)

FLSV-xxxx

Validating Head P/N Label

FLSV Label

FLS Software Label

FLS-XXXX-XXXXXX

Cassette

Cassette Label

FLSC-xxxx

Main FLS Hardware Label

FLS - XXXX

Housing Label

FLSH-XXXX

P/N: FLS - XXXX


A division of



1.4. Product

Document Type Document Part

Numbers

User’s Guide

Descriptions

UG- FLS-xxxx_Rev xx/xx

Mechanical Hardware User’s

Guide

Software

Descriptions

Bill Set Descriptions

Cassette Users

Guide

Bezel Users Guide

Operational Manual

Service Manual

UG- FLSxxxx-xxxxxx_Rev xx/xx

BSD-xxxx-x

FLSX-xxxx

UG-FLSB-xxxx_x

FL85_Part1_x

FL85_Part2_x

Software Users Guide

Dip Switch Settings

Bill Table Reference

Diagnostics

CRC

Picture of Accepted Bills and

Denominations for specific software

Description and detail of Cash

Box and its options

Details of Bezel, opening and mounting arrangement

Basic Operation Manual

Extended Manual with details of how to perform service

3D Outline Model

Step or IGS format available upon request

Contact your sales representative

You can also visit our website for available documents .

http://support.cashcode.com/en/documentation/index.php




A division of

1.5. Product

FLS Bill Validator was developed to validate bills having a width up to 85 mm.

Compared to the previous Front Load bill Validator models, the FLS has the following distinctive features:

Utilizes a light-weight plastic shockproof cassette and the plastic validating head.

Universal platform allowing use of the device in both 12VDC and 24VDC applications utilizing different interfaces.

The block of sensors contains ultra-violet sensor. acceptance of the barcode tickets.

The FLS BV consists of five main modules. Each module is available in different variations to suit your needs. The picture above illustrates the different modules:

The FLS Unit is designed to accommodate bills of different sizes from 62 to 85 mm wide, and from 125 to 172 mm long – which represents most of the world currencies.

Certain currencies have different widths depending on denomination. For accurate validation of such currencies, the FLS Validating Head has a centering mechanism, which allows to process bills of different width.

The lockable-removable Cassette is used for temporary storage of validated bills. It can be locked with two standard ¾” tubular locks. The Cassette is available in two sizes: 600 or 1,000.

Bill Capacity (600 or 1,000 bills) refers to the number of new bills that the Cassette can store. Actual cassette capacity can decrease in real applications due to variations in thickness of street-grade bills.

The FLS Housing joins all the other modules. It is meant to be permanently secured inside a Gaming, Vending or other type of host machine.

Several Bezel styles are available for the FrontLoad Standard.


A division of



Software updates can be easily done with a Memory Card.

Validating Head

Bezel

USB Board (Optional)

Housing

Switch (Optional)

Bottom Slide

Cassette

Validating Head

Memory Card (for software update)

Insert in such a way that

notch remains on this side

Label on the bottom side




A division of

1.6. General Specifications:

Validation Sensors:

4 Color optical Sensors

Dielectric Sensors

Inductive Sensors

Anti Stringing Sensors

Barcode Sensors

U/V Sensors

Interface connector:

Standard

Optional

Supported Protocols and Interfaces:

Hardware interfaces:

Universal Platform

Optional

Drop cassette locks:

Standard

Optional

Maximum stacking capacity

(new bills)

Bezels and indication:

Standard

Optional Bezel

Universal for any currency

1 (Differential)

3

1 set

2 (Upper cover and Lower Body)

1

24-pin CC proprietary power and signal connector

USB on the back (excludes back mounting option); includes an extra board with USB data connector and a dedicated power connector

(Molex 39-30-3045 or 39-30-3047)

RS232

Secondary RS232 channel

Opto-isolated serial (ID003),

Cctalk

CCS/VFM

USB (an external board required)

No locks installed, only cams supplied.

Shipped with shipping lock and cap.

Special Cam for Australian OEM

Two Variations:

600 Bills

1,000 Bills

No bezel installed.

Single red/green LED indication

GPT Style, Cole Style, Konami Style, BAT

Style


A division of

Service indication

Service port

Memory programming

Supported memory stick types

Mode selection

Acceptance:

Bills

Accepted Denominations

Validating Rate

Supported Bill Width (in mm)

Length of Bill supported(in mm)

Bill Escrow

Bar Code Tickets:

Bar Code Specification:

Encoding standard

Narrow bar width, in mm

Wide/Narrow bar ratio

Number of characters

PSC (Print Contrast Signal) value

Bill processing cycle time:

Power supply voltage:

Universal platform

Current consumption:

12 V DC, operating mode (max)

12 V DC, standby

Environmental Specifications:

Allowed applications

Operating temperature

Storage temperature

Relative Operating Humidity

Relative Storage Humidity

Lifetime Expectation

Rev.5



Flashing of LED or the bezel lights

Front-panel USB, mini-D connector

CashCode Memory card, Interface controlled with NDEG card installed or using USB service port

CCFS format

(Single update, Manufacturer, Multi-update)

NDEG

12-position DIP switch

Lengthwise 4 ways

Refer to Software Description Guide

96% or higher (on first insertion)

60 ~ 85

120 ~ 172

One Bill or One Barcode Ticket

Lengthwise 4 ways or 2 ways (refer settings)

ANSI/AIM BC2-1995, Uniform Symbology

Specification – Interleaved 2 of 5

0.5 to 0.6

3:1

6 to 18

0.6 min

3.2 Second

(from Bill insertion to ready for next bill)

12 VDC ±5% or 24 VDC ±5%

3 Amp

0.6 Amp

Indoor only

0

°C ~ +50 °C

-20

°C ~ +60°C

30% - 90% (non-condensing)

30% ~ 80% (non- condensing)

1,500,000 processed bank notes or

10 Years (whichever comes first)

Page 11 © 2008 Crane CashCode Co.

A division of

Installation

Access to cassette

Outer Dimensions: (H x W x D)

Unit Weight ( Without Cash Box):

600 Note Cash Box (Empty)

1,000 Note Cash Box (Empty)



Any in forward-back plane,

Vertical in left-right plane

From front side of the Validator

300 mm x 115 mm x 235 mm

(11.81 inch x 4.52 inch x 9.25 inch )

3.2 Kg (7.05 lb)

1.1 Kg (2.42 lb)

1.4 Kg (3.08 lb)

Rev.5

FCC

Compliance

756

Compliant

CE Declaration is available upon request. Contact your sales representative for detail.

U/L listing can be found on http://www.ul.com/


A division of



1.8. Unit

1.8.1 BV without Bezel, Foldable Handle Cash Box (600 Bills), Short Slide:

All dimensions are in mm (inches in bracket) & use it for reference only.




A division of

1.8.2 BV without Bezel, Foldable Handle Cash Box (600 Bills), Long Slide:



A division of



1.8.3 BV without Bezel, Foldable Handle Cash Box (1,000 Bills), Short Slide:





A division of

1.8.4 BV without Bezel, Foldable Handle Cash Box (1,000 Bills), Long Slide:



A division of



1.8.5 BV without Bezel, Flexible Handle Cash Box (600 Bills), Short Slide:





A division of

1.8.6 BV without Bezel, Flexible Handle Cash Box (600 Bills), Long Slide:



A division of



1.8.7 BV without Bezel, Flexible Handle Cash Box (1,000 Bills), Short Slide:





A division of

1.8.8 BV without Bezel, Flexible Handle Cash Box (1,000 Bills), Long Slide:



A division of



A Modular System is an interchangeable group of parts – easily configured to a user’s specifications. Below is a more detailed description of each module and its features.

Following options are available:

Slide - Long or Short

Cassette – 600 or 1,000 Bills

USB interface

Bezel

Security switches – 1 or 2

(Switches have Quick Connect terminals and are rated for 5A at 250 V)

Contact your sales representative for sample request.


A division of



2.1. Part Number Configuration for Bill Validator:

Final part numbers for the FrontLoad Standard Validator consists of three parts: prefix, hardware part number and software part number.

.

FLS-2010US1X-XXXXXX

C/Code Software Configuration system

Example - 00- Current Version

Validation firmware (Currency bills)

Example - 05 - Current US Bill Version

Control Firmware (Behaviour) example

06 - Current Generation Validation soft link

08- Future Generation Validation soft link

- for Regular

P for PTB

Interface

1X-CCNET

2X-BDP

5X - V2.2

7X-VFM

US - Currency Code

10 ~99 Sequencial Revision

0 - Long Slide - No Switch Kit

1 - Long Slide - One Switch Kit

2 - Long Slide - Two Switch Kit

3 - Short Slide - No Switch Kit

4- Short Slide - One Switch Kit

5 - Short Slide - Two Switch Kit

0 - Top Level Group Part number

(If any customer requested)

2 - Current Generation FLS Production

3~9 - Future Generation Revision Provision

Prefix - FLS (Front load Standard)

The Prefix defines the device class.

Here FLS means FrontLoad Standard Bill Validator Hardware with a centering mechanism in the Validating Head.

Above Hardware part number includes o

FLS Bill Validator (FLSV-xxxx) o

FLS Housing (FLSH-xxxx) o

Bottom Slide Options o

Switch Kit Set (Factory installed on the housing)


A division of


Part-1 FLS Operational Manual o

Mounting Kit (OPT-MKFLS-24)

In order to complete the unit users must order separately following accessories o

Cassette – 600 bills or 1,000 bills (Refer to Section 2.6) o

Applicable bezel (Refer to Section 2.5) o

Any other accessories (Refer to Section 2.7) o

Software Memory card (Refer to Section 2.8)

. Please refer to ACCESSORIES for this. The Software part number reflects country

(currency) and communication protocol as well as software customization. The software version field can be omitted and in that case the latest approved software for given interface/currency/customization combination will be used.

2.2. Software Part Number Configuration:

You can also visit our website for list of available software http://support.cashcode.com/en/documentation/index.php

The Validating Head with 24 pin output connector is universal and can be used in any application.


A division of



2.4.

Housing:

The Housing is made of rigid metal structure, which allows you to mount from left / right or back side.


A division of



2.5.

Bezel:

The Bezels are U/L and CE compliant and 85 mm wide opening. Several

Bezel designs are available in order to make the CashCode Bill Validator compatible with different door style.

All Bezels are capable to handle 85 mm wide currency.

Part Number Picture

FLSB-5101

(GPT Style

Bezel)

Description

Type: GPT compatible

Bezel

Feature: Bezel with runway lights

LED Option: Green & Red

FLSB-5301

Variant A

FLSB-5303

Variant B

FLSB-5305

Variant C

Type: Variant A (Cole /

JCM compatible Bezel) indicator light Full rectangle surface around


Type: Variant B (Cole /

JCM compatible Bezel) indicator light top flange cut


Type: Variant C (Cole /

JCM compatible Bezel) indicator light full rectangle flange with raised surface on bottom



A division of

FLSB-5307

Variant D

FLSB-5901

Bat Bezel



Type: Variant

D (Cole /

JCM compatible Bezel) indicator light top flange cust with raised surface on bottom


Type: BAT Bezel (Aristocrat compatible Bezel) indicator light oval shaped

LED Option: Blue & Red

Type: Konami Compatible

Bezel

Feature: Bezel with runway light, open from top


FLSB-5701

Konami Style

Bezel

If you have any other custom made bezel requirements, contact CashCode Sales Rep.

Rev.5

The Cassette stores and holds validated bills in a stacked formation. The Cassette has a stacking mechanism and is typically equipped with a latch. Users are encouraged to replace the latch with a regular metal one. Users have a choice between one lock – or two locks for added security. A locking mechanism allows for the installation of a user’s security locks (one or two 3/4” tubular locks measuring

1

1

/

16

”

±

1

/

16

” or 1

1

/

8

”

±

1

/

16

”).

The Cassette is available in two sizes – either 600 or 1000 bill storage capacity.

Street grade bills require more space and as a result fewer bills may be stored. The

Cassette can store bills from 60 to 85 mm wide and from 120 to 172 mm long.


A division of

FLSC-0001

This Cassette is available by special order only



FLSC-0101

This Cassette is available by special order only

FLSC-0002 FLSC-0102

The following types of Cassette (Cash Box) are available:

The following types of Cassettes

(Cash Box) are available:

Part

No.

Cassette capacity bills

Handle

Bill width, mm

Bill length, mm

60 to 85 120 to172

FLSC-0101 1,000

FLSC-0002 600 Flexible

FLSC-0102 1,000




A division of

2.7. ACCESSORIES:

If no special requirements have been indicated, then FLS will automatically be supplied with a 24-pin connector. For a download via the interface connector from

PC the Power Supply OPT-PS5-FLS-DB9 should be used:

Accessories P/N Description Order Status

OPT-MKFLS-24 Mounting Kit Connector

24 Pin Connector , Pins, Mounting

Screws

By Default supplied with every bill Validator

OPT-PS5-FLS-DB9 Power Supply To be ordered separately

OPT-MKFLS-SWH Housing Kit with 1 Switch

Options (Factory installed)

OPT-MKFLS-USB Extra Kit for USB enabled device (Factory installed)

To be ordered separately.

If you need 2 switch, order qty - 2

To be ordered separately

Special Lock Cam

Custom Harness (for each cabinet or application)



2.8. MEMORY CARD AND SOFTWARE UPDATE OPTIONS:


A division of



Rev.5

CashCode FrontLoad Standard Bill Validator is supplied with pre-installed software or Stay in Memory Card (for gaming application), according to users order. A stay in

Single Download Memory Card is normally placed in the slot instead of a Memory

Card.

Software updates are recommended whenever

New currency is issued, or

A new series of counterfeit bills appears on the market.

Software updates are offered in three options:

Single Download Memory Card: o

Part Number Scheme: Example: FSM-34US20-080500 o

New software can be ordered with a single-download Memory Card. The software from the new Memory Card is downloaded as soon as it is inserted into the slot, and the Validating Head is powered on. The

Memory Card must be present at all times for the Bill Validator to operate.

For gaming application, single download option is preferred.




A division of

Multi Download Card: o

Part Number Scheme: Example: FSM-34US20-080500-99 o

New software can be ordered with a multi-download Memory Card. The multi-download Memory Card allows the operation of the FrontLoad Bill

Validator without the Memory Card. Thus the Memory Card can be used for updating the next FrontLoad Bill Validator, depending on the number of licenses ordered. Typically a multi-download Memory Card is issued for a limited number of downloads (maximum 99), and therefore the number of licenses required must be defined in the user’s order.

NDEG Enabled Memory Card (Network Download): o

Part Number Scheme: Example: FSM-34C02 o

A special Memory Card can be ordered, which allows the download of new software through the interface connector. After the download, the

Memory Card must be present in the Validating Head at all times. If the host controller supports the CCNET interface, then the download can be done via the host controller (and local network). Other interfaces do not support this download feature. Downloads in this case can be completed with any personal computer (PC or laptop) and a CashCode adapter.

(The Validator must be temporarily disconnected from the host controller).

Instructions for Memory Card replacement and software updates can be found in the chapter called “SOFTWARE UPDATES” (Refer to section 5).

Type 31 Memory Card

Side 1 Side 2


Side 1 Side 2

It Has Dallas Chip on one side


Side 1 Side 2

It has Dallas Chip & Extra Memory on other side

Rev.5

It has No Dallas Chip but Extra Memory on other side.


A division of

3. START UP & INSTALLATION:

3.1. START-UP:



To avoid damage to any kind during start-up process, please carefully check all points specified below:

Make sure to use proper cable harness based on interface and cabinet.

Power supply must conform to the specification on the label.

Proceed as follows to install the FLS Bill Validator in the main cabinet.

3.2. INSTALLATION OF MAIN UNIT:

The Bill Validator is installed by using (3) M4 screws on each side of the Front Load frame. The length of these screws should not be longer than required. Otherwise they may protrude through the inside of the frame.

Screw M4




A division of

If the position of the mounting screws is different than the position of the mounting holes provided in the target equipment, then additional frame mounting components may be required.

The Bill Validator can also be secured through the holes in the rear wall of the Housing. In this case, M3 screws and locator pins can be used.

For dimensions of the mounting holes, please refer to the dimensional drawings (Section

1.6).

Four screws M3

Two locator pins

Two Holes O 3.5

Two Holes O 4.0

Two Holes O 4.0


A division of



In order to install the security locks into the Cassette, open the Cassette cover, remove the plastic lock and plug, and follow the diagram shown below:

Due to variation of regulatory requirement, CashCode does not provide locks but we provide cam and applicable washers.

U N L O C K

Hex Nut

Washer

Hasp

(5110086)

Nut

Washer

Lock

O19.05 [3/4"]

15.88 [5/8"]

O7.14 [9/32"]

9 max

O22.2max

5.56 [7/32"]

Cover

A

Cassette

3.03 max

A=

5

8

" or A=1

1

8

"

U N L O C K

Our design supports

1. Upto 2 locks

2. 2 sizes (5/8" or 1-1/8")

3. Range of manufacturers including MEDECO, KABA,

ABLOY, VSR, Bilock

In order to lock, they must rotate in opposite directions (one lock

90degree clockwise and second should be 90 degree counterclockwise - see figure above.

Two locking hasps are shipped with every cassette –

1. P/N - 5110086 Standard

2. P/N - 5110086-02 Square

head (according to special order for ABLOY lock only –

Australian OEM mainly). You need to specify separately on your order for this.

Detailed Dimension of Slot for Lock


A division of



The FrontLoad Standard Bill Validator has the flexibility to offer fiver different interface options:

Type 1: RS232 levels (CCNET) +

Opto-Isolated (BDP)+ Isolated Pulse Low

Current + RS485, 24 pin validating head. o

Type 2: USB, 24 pin validating head.

For type 1 the Host Controller may reset Bill Validator by holding line M-RES “active” for 1 mS. this informs Bill Validator to abort any activity and return to its power-on reset state.

Validating Head FLSV-xxxx

Pin Assignment

1 6

7

13

12

18

.

Rev.5

19

24

View from the back of Bill Validator

Plug Housing 24 Pin # 5105068

Mating Socket P/N - 0100455 (CashCode 24 Pin Connector)

Contact Crimp terminal DR-SC20-1-7000 (JAE) required for above

For detailed interface descriptions, please refer to the corresponding Interface (protocol)

Description Manual. The manuals may be downloaded from the CashCode website at http://support.cashcode.com/en/documentation/index.php


A division of



3.5. Signal description for block of interface (Type 1):

TERMINAL

9

10

11

12

13

14

5

6

7

8

1

2

3

4

15

16

17

18

19

20

21

22

23

24

SIGNAL FUNCTION

GROUND

RxD-EXT

TxD-EXT

VCC

GND

RXD-EXT1

GND-EXT/EXT1

TXD-EXT1

RS485-A

RS485-B

INP-RXD

INP-TTL1

POWER-

INP-TTL2

OC-TXD

OC-OUT1

C-LED-BDP /

OC-OUT2

A-LED-BDP

POWER+

TXD-BDP

RXD-BDP

RST-BDP

GND-BDP

+12V BDP

GROUND BUS

RECEIVE DATA

TRANSMIT DATA

POWER

GROUND

RECEIVE DATA

INTERFACE GROUND

TRANSMIT DATA

RS485 BUS

RS485 BUS

INPUT SIGNAL/ RECEIVE DATA

INPUT SIGNAL

POWER 0V

INPUT SIGNAL

OUTPUT SIGNAL (OPEN-COLLECTOR )/

TRANSMIT DATA

OUTPUT SIGNAL (OPEN-COLLECTOR )

LED CATHODE/ OUTPUT SIGNAL

(OPEN-COLLECTOR )

LED ANODE

POWER 12V/24V

TRANSMIT DATA

RECEIVE DATA

MASTER RESET

INTERFACE GND

INTERFACE POWER

ACTIVITY

-

HIGH/LOW

HIGH/LOW

-

-

HIGH/LOW -

-

HIGH/LOW -

-

-

-

-

-

-

-

-

-

-

-

HIGH/LOW

HIGH/LOW

LOW

-

-

The channel identified by EXT (pins 2, 3 and 7) is assigned for RS232 level interface

(CCNET).

A second RS232 level channel identified by EXT1 (pins 6 and 8) is currently reserved.

The channel identified by BDP (pins 20 to 24) is assigned for Opto-Isolated interface (BDP).


A division of



Validating Head FLSV-xxxx

USB Pin Assignment

USB “B” Plug

Signals Description for USB 12 Volt version:

TERMINAL

1

2

3

4

SIGNAL

+5 V

D-

D+

GND

FUNCTION

POWER

USB BUS, DATA-

USB BUS, DATA+

POWER

Optional USB configuration

Power Pin Assignment

ACTIVITY

-

-

-

Socket 39-01-4040 (MOLEX)

Contact 44476 (MOLEX)

Signals Description for power connector (Type5)

TERMINAL

1

2

3

4

SIGNAL

+12V DC

GND

GND

+24V DC

FUNCTION

POWER

POWER

POWER

POWER

ACTIVITY

-

-

-

-


A division of



3.6. Input / Output Circuits:

RS 232, RS 485, CCTALK, OPTO ISOLATED

ID003, CCS / VFM:

TXD

Rev.5

RXD

TXD-BB

RXD-BB

R18

22K

DIR-RS485

RESET

GND

R10 13K

R20 13K

R38

22K

12

DD1A

SN74HC11D

1

& 2

13

6

DD1B

SN74HC11D

&

3

4

5

5

DD2C

6

MC74HC14ADG

INPUT1

OUTPUT1

R28

INPUT2

GND

22K

R35

GND

22K

12

DD3F

MC74HC14ADG

R85

13 2

DD3A

1

VD13

MC74HC14ADG

4

DD3B

3

BAV99

GND

VD19

13K

R86

13K

MC74HC14ADG

6

DD3C

5

BAV99

GND

VD20

MC74HC14ADG

BAV99

GND

OUTPUT2

R57

1K

R63

1K

R64

1K

R74

10K

+5V

R75

10K

+5V

C9 0.1

C16

0.1

GND

11

12

DD4

T1 IN

R1 OUT

T1 OUT

R1 IN

14

13

R9

10

9

1

3

4

5

T2 IN

R2 OUT

C1+

C1-

C2+

C2-

MAX232AESE+

T2 OUT

R2 IN

V+

V-

2

6

7

8

C12

0.1

R12

R15

R16

C3

1000

220

220

220

220

C13

0.1

GND

VCC

C4

1000

C10

1000

GND

TXD-EXT

RXD-EXT

TXD-EXT1

RXD-EXT1

C11

1000

GND

C17

0.1

3

4

1

2

DD6

RO

RE

DE

DI

ADM485JRZ

8

VCC

B

A

7

6

GND

5

RS485-B

RS485-A

C18

0.1

R24 120

GND

INP-RXD

INP-TTL1

INP-TTL2

OC-TXD

13

DD10F

12

MC74HC14ADG

VT7

MMUN2233LT1G

OC-OUT1

VT13

MMUN2233LT1G

C-LED-BDP/OC-OUT2

R78

10K

+5V

GND

VT14

MMUN2233LT1G

"RS232"

"RS485"

"CCTALK, CCS/VFM"

VT5

MMUN2233LT1G

R29 510

+5V

R30 390

VE3

PC400J0000F

VD7

BAS16LT1G

10

13

DD10F

12

MC74HC14ADG

DD8E

11

VT6

MMUN2233LT1G

GND

8

DD8D

9

C36

0.1

GND

R40

5.1K

+5V

VD8

BZX84-C15

VE4

PC400J0000F

C29

0.1

MC74HC14ADG

+5V

MC74HC14ADG

+5V

R34

5.1K

R41

2.2K

VD10

BAS16LT1G

R44

10K

9

DD18D

8

6

MC74LVXT4066DR2G

R46

5.1K

GND

VE6

PC357NJ0000F

R47

2.2K

VD11

C30

10.0

TXD-BDP

GND-BDP

+12V-BDP

RXD-BDP

GROUND BUS

RXD-EXT

TXD-EXT

VCC

RXD-EXT1

TXD-EXT1

RS485-A

RS485-B

INP-RXD

INP-TTL1

POWER-

INP-TTL2

OC-TXD

OC-OUT1

C-LED-BDP/OC-OUT2

A-LED-BDP

POWER+

TXD-BDP

RXD-BDP

RST-BDP

+12V-BDP

18

19

20

21

14

15

16

17

9

10

11

12

13

22

23

24

3

4

5

1

2

6

7

8

CashCode 5105068

GND

"OPTO-ISOLATED WBA"

GND

BAS16LT1G

RST-BDP

PWR+

PWR-

VD9

MBRS1100T3

GND

+5V

R50 270

A-LED-BDP

POWER+

POWER-

GROUND BUS

VCC

+5V




A division of

The switches are located at the lateral surface of the Validating head in the bottom part

4

1

8

1

ON

OFF

The Bill Validator operates in two basic modes: o

Validation Mode: This is the mode for normal operation. If a red status

o light is illuminated, it indicates that the Validator is not ready to accept currency.

Service Mode: This is the mode for programming and testing the

CashCode Bill Validator.

A series of (8) position DIP switches (SW1) define the settings and program the

Bill Validator to recognize and validate a variety of different bill denominations.


.

A division of

8



ON State of switch

7 6 5 4 3 2 1

OFF State of switch

SWITCH

SW1.1

SW1.2

SW1.3

SW1.4

SW1.5

SW1.6

SW1.7

SW1.8

ON

Denomination #1 Enable







Accept All

OFF

Denomination #1 Disable







Reject Unfit Bills

DIP switch setting may vary based on software requirement for specific country or customer. For a complete explanation of switch settings, please refer to “software version description” for your particular Bill Validator. You can find at http://support.cashcode.com/en/documentation/index.php




A division of

The (4) position DIP switches (SW2) are defined below:

ON State of switch

4 3

2

1

PARAMETER

Orientation of the ticket

Stacker orientation

Interface communication speed

SWITCH

OFF State of switch

ON

SW2.1

OFF

Bar Code - Four-Way Bar Code – Face Up

SW2.2 Down Up

SW2.3 9600 Bps 19200 Bps

Mode

Machine Controller”

For a complete explanation of switch descriptions, please see the software version description for your particular Bill Validator. You can find at http://support.cashcode.com/en/documentation/index.php


4.

A division of



MAINTENANCE & SERVICE:

4.1. Collect Bills or Barcode Tickets:

To collect bills from the FrontLoad Bill Validator, simply pull out the Cassette (please see diagram below).

To replace the Cassette, close the Cassette cover, insert the Cassette into the FrontLoad frame.

To open the Cassette cover, simply open the locks – located on the Cassette cover (as shown in the diagram below).




A division of

4.2. Scheduled Maintenance:

During normal operation, dust and dirt accumulate on the optical sensors and the rollers.

This could result in reduced acceptance rate. The bill path is recommended to be cleaned with soft moist cloth, as explained below, every 6 months or after acceptance of 60,000 bills, whichever comes first.

Clean

Open Validator head top cover.

Make sure that:

There are no scratches on the guides and optical sensors

There is no dirt or cracks on the surface of the transport rollers

There is no dirt on the surface of the optical sensors

The entire bill path is clean of paper debris or residue

The dirt must be removed with soft moistened cloth. Isopropyl Alcohol is recommended for cleaning rollers with excessive dirt build up.

Inspect the cassette chamber to see no bill fragments or paper residue is left behind.

This may be blown away with compressed air.

Do not use Acetone or Petroleum based products as they could cause damage to rubber and plastic parts.


A division of



5. SOFTWARE UPDATES:

The Front Load Bill Validator is shipped with pre-installed software, according to a user’s ordered specifications.

To ensure the proper operation of the FrontLoad Bill Validator, software updates can be ordered according to the original FrontLoad part number.

5.1. Download Procedure for Single Download Memory Card:

5.1.1 Turn Power OFF.

5.1.2 Lift up the Latch under the Validating Head, and Remove the Validating Head from the Housing.

5.1.3 Insert the new CashCode Memory Card into the Memory Card slot of the

Validating Head ( For correct insertion, please see diagram below).


A division of



Memory Stick Label should be down ward and notch on memory stick should be on the left as per diagram above.

5.1.4 Insert the Validating Head into the Housing.

5.1.5 Turn Power ON and wait until the download process is completed. During the download, a red-green status light will blink. Once the download is completed, the diagnostic light will turn green. If the light stay red, this means there is no communication between the FrontLoad Bill Validator and the host controller

5.1.6 A single-download Memory Card must be present in the Bill Validator at all times.


A division of



Red-green status light

5.2. Download Procedure for Multi Download Memory Card:

Please refer to the instructions concerning the single-download Memory Card.

Follow steps 1, 2, 4, 5 and 6. After the successful completion of step 6, follow steps

1, 2, 3 and 5.

The Memory Card can be used to update more units, until the number of licenses is reached

.

5.3. Download

In order to properly complete an interface download, the Network Download Enable

Memory Card must be present in the Memory Card slot at all times – before, during and after the download.

When the FLS Bill Validator has a CCNET protocol, the software download can be completed via the host controller (refer to CCNET Protocol Description).

For a direct download in the service mode via the interface connector, please follow the instructions below:




A division of

5.3.1 Turn power OFF.

5.3.2 Disconnect the interface connector from the Bill Validator.

5.3.3 Remove the Validating Head from the Housing, and set Mode Switch to Service mode (Refer to section 3.7).

5.3.4 Install the Validating Head into the Housing.

5.3.5 Connect the CashCode Adaptor: a) to the Computer, b) to the interface connector of the Bill Validator, and c) to the power outlet (AC 100-250V).

5.3.6 From the computer, run the latest software version of the program.

5.3.7 Follow the instructions displayed on the computer screen.

5.3.8 After completing step 7, disconnect the CashCode Adaptor: a) from the power outlet, b) from the Bill Validator, and c) from the Computer.

5.3.9 Remove the Validating Head from the Housing, and set Mode Switch to Validation mode (refer to section 3.7).

5.3.10 Install the Validating Head into the Housing.

5.3.11

Connect the interface connector to the Bill Validator.

5.4. Software Update Diagnostics:

Normally, the download process will be accompanied by a blinking red-green status light for about 1 minute. If the download has competed successfully, the status light will turn green.

Should the download be unsuccessful, the status light will turn red, but short green flashes of light will alternate with a long red light (“green flashes on red”).


A division of



RED

The following table lists possible errors which may take place during a download:

STATUS OF

DIAGNOSTIC LIGHT

1 GREEN FLASH ON

2 GREEN FLASHES

ON RED

3 GREEN FLASHES

ON RED

4 GREEN FLASHES

ON RED

ERROR

DESCRIPTION

FAULT - HANDLING

Unable to write program memory

Firmware integrity error

1. Turn POWER OFF, remove and insert the Memory Card again, turn

POWER ON.

2. Send validating head for service

Reprogram device using proper Memory

Card

Wrong memory card

Security error

Follow the next steps checking whether device went back to operation:

1. Verify that the software is suitable to the Bill Validator type.

2. Insert correct type of CashCode

Memory Card.

3. Turn POWER OFF, remove and insert the Memory Card again, turn

POWER ON.

4. Replace Memory Card with the new one.

1. Verify that software is suitable for download.


6.



A division of

TROUBLE SHOOTING:

CashCode’s FrontLoad Standard Bill Validator is equipped with a self-diagnostic feature to aid in repair and maintenance. When the power to the Bill Validator is turned ON, the Bill Validator begins its self-diagnostic operation.

If the self-diagnostic test is passed, then the status light will turn green. If an error is detected, then the status light on the front of the Bill Validator will blink red.

The number of times the red light flashes on the Bill Validator is an indication of a specific problem or malfunction. A detailed list of these errors and corrective action is provided in the Diagnostics section to follow.

Red-green status light


A division of



6.1. Operation Mode Diagnostics:

NUMBER OF

STATUS LIGHT

FLASHES

1 RED

2 RED

3 RED

4 RED

ERROR DESCRIPTION FAULT - HANDLING

Cassette is removed from bill

Validator

An error occurred during CPU exchange with magnetic board

Cassette is full

Mechanical Jam in Cassette or

Stacker fail

Check if cassette is installed correctly

Reset device power, if the problem still exists send device for repair

Remove cassette, empty cassette and insert empty cassette

Remove Cassette from Bill Validator Housing and extract crumpled or jammed bill. (see figure below)

Turn power on and check if stacker motor rotates.




A division of

NUMBER OF

STATUS LIGHT

FLASHES

5 RED

ERROR DESCRIPTION

Failure of die-electric Sensor

6 RED

Failure of Optical Sensor

7 RED

8 RED

9 RED

10 RED

11 RED

12 RED

13 RED

14 RED

Failure of Magnetic Sensor

Failure of Transport Motor

Speed of Transport motor is too fast

Failure in alignment mechanism

Bill pathway is not empty

Bill jam in entry slot and no credit is issued

Overload of transport motor

System Error

FAULT - HANDLING

Reset device power, if the problem still exists send device for repair.

Open Validator head guide, clean optical sensors (please see maintenance section for cleaning details on these sensors)

Open Validator head guide, clean inductive sensors (please see maintenance section for cleaning details on these sensors)

1.

2.

1.

2.

Open Validator head guide, clean path.

Close Validator head guide.

If Validator does not start, turn off power, release

Validator head and check receiving path.

Insert Validator head and turn power on check power supply voltage

1. Open Validator head guide, clean path.

2. Close Validator head guide.

3. If Validator does not start, turn off power, release

Validator head and check receiving path.

4. Insert Validator head and turn power on (see figure b)

Open receiving path and check that it is clean

Remove cassette from bill Validator and clean path

Open Validator head guide and check to see if path is clean.

Reset device power. if the problem still exists send device for repair.


A division of

6.2. How to reach us:



6.2.1

Technical Support Department

CashCode Head Office

Crane CashCode,

(A division of Crane Payment Solutions)

.

553 Basaltic Road, Concord, Ontario

Canada L4K 4W8

Phone: 1-800-584-2633 (+1-905-303-8874)

2633

E-mail: [email protected]

Website: http://support.cashcode.com

6.2.2

Our Service Center : We have service centers worldwide, please visit our website to locate nearby service center:

http://support.cashcode.com/en/service-locator/index.php


CashCode FrontLoad Standard FLS Bill Validator Operation Manual

Assistant Bot

Front Load Standard

Bill & Ticket Validator

Part 1

Operation Manual (Revision 5)

TABLE OF CONTENTS

INTRODUCTION:

Acronyms

Safety Instructions

1.4. Product

1.5. Product

Validating Head

Bezel

USB Board (Optional)

Housing

Switch (Optional)

Bottom Slide

Cassette

Validating Head

Memory Card (for software update)

Insert in such a way that

notch remains on this side

Label on the bottom side

1.6. General Specifications:

1.8. Unit

2.1. Part Number Configuration for Bill Validator:

2.2. Software Part Number Configuration:

Housing:

Bezel:

Part

No.

Cassette capacity bills

Handle

Bill width, mm

Bill length, mm

2.7. ACCESSORIES:

2.8. MEMORY CARD AND SOFTWARE UPDATE OPTIONS:

3. START UP & INSTALLATION:

3.1. START-UP:

3.2. INSTALLATION OF MAIN UNIT:

3.5. Signal description for block of interface (Type 1):

3.6. Input / Output Circuits:

4.

MAINTENANCE & SERVICE:

4.1. Collect Bills or Barcode Tickets:

4.2. Scheduled Maintenance:

5. SOFTWARE UPDATES:

5.1. Download Procedure for Single Download Memory Card:

5.2. Download Procedure for Multi Download Memory Card:

5.3. Download

5.4. Software Update Diagnostics:

6.

TROUBLE SHOOTING:

6.1. Operation Mode Diagnostics:

6.2. How to reach us:

Technical Support Department

Our Service Center : We have service centers worldwide, please visit our website to locate nearby service center:

Key Features

Frequently Answers and Questions

How do I collect bills from the FrontLoad Bill Validator?

What are the different types of Memory Cards available for software updates?

How often should I clean the bill path?

Related manuals

ICS

Talaris

CashCode

ONE

CashCode

FLSC-2500

Alcad

FSM-620

CashCode

ONE BV

CashCode

FrontLoad Series

CashCode

FrontLoad

CashCode

BBR 0101 US1701 01