Winmate M101BC Rugged Tablet Service Manual
Below you will find brief information for Rugged Tablet M101BC. The Rugged Tablet M101BC is a durable tablet designed for use in demanding environments. It features a 10.1-inch display, a variety of connectivity options, and a long-lasting battery. This ruggedized tablet is ideal for field workers, mobile employees, and anyone who needs a reliable and durable device.
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Part No
Product Name
SERVICE MANUAL
98TP10I8Z00E
10.1” Rugged Tablet
Revision 110
Model Name
Station
M101BC
Product Name:10.1” Rugged Tablet
Model Name: M101BC
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SERVICE MANUAL
Item
1
Date
2014.12.03
2 2014.12.16
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10
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11
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16
Approved by
Document History
Revision Description
1.0 New Document Released
1.1
1) Electric Screwdriver Torque Calibration Standard Procedure
2)
Board Dispensing Standard Operation Procedure
Reviewed by Made by
Brian John Cash
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SERVICE MANUAL
Table of Contents
Section 1: Exploded‐view Drawing ................................................................................................................ 5
Section 2: Spare Parts List for Service ............................................................................................................ 6
Section 3: Trouble Shooting Flowchart .......................................................................................................... 7
Chapter 3.1 No Boot ...................................................................................................................................... 7
Chapter 3.2 No OS Loading ............................................................................................................................ 8
Chapter 3.3 Panel Malfunction ...................................................................................................................... 9
Chapter 3.4 Charging/Discharging Malfunction .......................................................................................... 10
Chapter 3.5‐Touch Malfunction ................................................................................................................... 11
Chapter 3.6 ‐Front/Rear Camera Malfunction ............................................................................................. 12
Chapter 3.7 WiFi/BT Malfunction ................................................................................................................ 13
Chapter 3.9 GPS Malfunction ...................................................................................................................... 15
Chapter 3.10 ‐USB Malfunction ................................................................................................................... 16
Chapter 3.11‐ Audio Jack Malfunction ........................................................................................................ 17
Section 4: Replacement Procedure.............................................................................................................. 20
Replace Rear Cover Kit (I) ............................................................................................................................ 20
Replace Front Bezel Kit (I) ............................................................................................................................ 24
Replace WIFI&BT Module (I) ........................................................................................................................ 28
Replace SSD (I) ............................................................................................................................................. 33
Replace Battery (I) ........................................................................................................................................ 37
Replace Barcode Reader (I) .......................................................................................................................... 39
Replace WWAN Module (I) .......................................................................................................................... 47
Replace Mainboard (I) ................................................................................................................................. 51
Replace GPS Antenna (I) ……………………………………………………………………………………………….………………………
.
58
Clear CMOS (I ............................................................................................................................................... 61
BIOS update (Windows 8 series) (I) ............................................................................................................. 62
BIOS update (Windows 7 Series)(I) .............................................................................................................. 63
One‐Key Recovery ........................................................................................................................................ 64
2M Camera setup (I) .................................................................................................................................... 65
5M Camera setup (I) .................................................................................................................................... 68
WIFI&BT setup (I) ......................................................................................................................................... 71
GPS setup (I) ................................................................................................................................................. 73
Volume adjustment setting (I) ..................................................................................................................... 74
Barcode Reader setup (I) ............................................................................................................................. 75
Appendix A: Electric Screwdriver Torque Calibration Standard Procedure ................................................. 78
Appendix B: Board Dispensing Standard Operation Procedure .................................................................. 85
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Section 1: Exploded‐view Drawing
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SERVICE MANUAL
Section 2: Spare Parts List for Service
5
5
6
7
Item
1
2
3
4
4
8
9
10
11
Part Number
98S010A0000X
98K010A00016
98K000A0004N
76E064300502
76E128300501
72MB4GA0001G
72MB8GA0000G
9B0000000298
9B0000000386
9B000000001Z
98K000A00041
Spare Part
Front Cover
Rear Cover
M/B Kit
SSD 64GB
SSD 128GB
RAM 4GB
RAM 8GB
WiFi+BT Card
Front Webcam
Rear Webcam
Intermec BR
320407405002
98K000A0004H
Battery(7.4V / 330mAh)
Battery (7.4V / 5300mAh)
Note: For the detail spare parts information, please refer to
“98TP10I8Z00E_Spare_Parts__V100_EN.xlsx”
Note
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Section 3: Trouble Shooting Flowchart
Chapter 3.1 No Boot
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Chapter 3.2 No OS Loading
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Chapter 3.3 Panel Malfunction
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Chapter 3.4 Charging/Discharging Malfunction
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Chapter 3.5‐Touch Malfunction
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Chapter 3.6 ‐Front/Rear Camera Malfunction
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Chapter 3.7 WiFi/BT Malfunction
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Chapter 3.8 ‐WWAN Malfunction
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Chapter 3.9 GPS Malfunction
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Chapter 3.10 ‐USB Malfunction
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Chapter 3.11‐ Audio Jack Malfunction
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Chapter 3.12-Speaker Malfunction
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Chapter 3.13 ‐2D Barcode Reader Malfunction
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Section 4: Replacement Procedure
Replace
Rear Cover Kit (I)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Unlock battery latch (marked in orange), take out the battery.
2
Remove Touch Pen, then release the screws (marked in yellow and blue).
Sequence Important note:
1 None
STEP 2
A
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SERVICE MANUAL
Replace Rear Cover Kit (II)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Release Panel cable from the motherboard, such as in red box
2
Release Touch cable from the motherboard, as in the blue box.
3 Remove front Bezel Kit.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Rear Cover Kit (III)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Plug Touch cable in to Touch connector such as in the blue box on the motherboard,
2
Plug Panel cable in to the motherboard connector such as in the red box
3
Using round pan Philips head screws with M3x5mm (yellow ones) and
M2x4mm (blue ones) to fix real cover kit on the front bezel kit, then, put the touch pen into the pen slot.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Rear Cover Kit (IV)
STEP 1
Item Material details:
Step Assembly operations Description::
1
Place the battery into the battery bay.
Lock battery latches.
Sequence Important note:
1 None
A
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Replace Front Bezel Kit (I)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Unlock battery latch (marked in orange), then take out the battery.
2
Remove Touch Pen, then release the screws, such as in the yellow & blue circles
Sequence Important note:
1 None
STEP 2
A
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SERVICE MANUAL
Replace Front Bezel Kit (II)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Release Panel cable from the motherboard (marked in red).
2
Release Touch cable from the motherboard (marked in blue).
3 Removed "Front Bezel Kit"
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Front Bezel Kit (III)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Plug Touch cable in to Touch connector
(marked in blue) on the motherboard.
2
Plug Panel cable in to the motherboard connector (marked in red).
3
Using round pan Philips head screws with M3x5mm (yellow ones) and
M2x4mm (blue ones) to fix rear cover kit on the front bezel kit, then, put the touch pen into the pen slot.
STEP 2
Sequence Important note:
1 None
STEP 3
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Replace Front Bezel Kit (IV)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Place the battery in to the battery bay.
Lock latches.
Sequence Important note:
1 None
A
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Replace WIFI&BT Module (I)
STEP 1
Item Material details:
Step Assembly operations Description:
1 unlock battery latches (marked in orange), take out the battery
2
Remove Touch Pen, and then remove the screws (marked in yellow and blue).
Sequence Important note:
1 None
STEP 2
A
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Replace WIFI&BT Module (II)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Release Panel cable from motherboard
(marked in red).
2
3
Release Touch cable from motherboard
(marked in blue).
Remove「Front Bezel Kit」and replaced
WIFI&BT Module Card, (marked in orange). *Refer to important note 1
STEP 2
Sequence Important note:
1
Main antenna connection wire is green; AUX antenna connection wire is yellow. The detailed setting of the main and AUX antennas for WIFI&BT modules is shown on the following page.
STEP 3
AUX
Main
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Item Material details:
A
9B0000000286
(WPER – 101GN)
Replace WIFI&BT Module (III)
STEP 1
B
9B0000000298
(Intel 6235)
C
9B 00000000 2R
(Intel AC7260)
Step Assembly operations Description:
1
Main antenna setting for WIFI&BT module is marked in red square; AUX is marked in red circle.
AB
Sequence Important note:
1 None
B
C
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Replace WIFI&BT Module (IV)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Plug Touch cable in to Touch connector marked in blue on the motherboard,
2
Plug Panel cable into the motherboard connector (marked in red).
3
Using round pan Philips head screws with M3x5mm (yellow ones) and
M2x4mm (blue ones) to fix rear cover kit on to the front bezel kit, then, put the touch pen into the pen slot.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace WIFI&BT Module (V)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Place the battery into the battery bay.
Lock battery latches.
Sequence Important note:
1 None
A
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Item Material details:
Step Assembly operations Description:
1 unlock battery latches (marked in orange), take out the battery
2
3
Remove Touch Pen, and then remove the screws, marked in yellow & blue circles.
Release Panel cable from motherboard
(marked in red).
Replace SSD (I)
STEP 1
STEP 2
Sequence Important note:
1 None
STEP 3
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Replace SSD (II)
STEP 1
Item Material detail:
Step Assembly operations Description:
1
Take「Front Bezel Kit」off and put on the table
2
3
Release Touch cable from motherboard
(marked in blue).
Remove「Front Bezel Kit」and replaced
SSD Module Card (marked in orange).
STEP 1
Sequence Important note:
1 None
STEP 2
STEP 3
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Replace SSD (III)
STEP 1
Item Material detail:
Step Assembly operations Description:
1
Plug Touch cable in to Touch connector
(marked in blue) on the motherboard,
2
Plug Panel cable in to the motherboard connector (marked in red)
3
Using round pan Philips head screws with M3x5mm (yellow ones) and
M3x4mm (blue ones) to fix rear cover kit on the front bezel kit, then, put the touch pen into the pen slot.
STEP 2
Sequence Important note:
1
The torque of fix screw, please follow Electric Screwdriver Torque
Calibration Standard Procedure
STEP 3
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Replace SSD (IV)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Place the battery into the battery bay.
Lock battery latches (marked in orange).
Sequence Important note:
1 None
A
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Replace Battery (I)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Unlock battery latch (marked in orange)
Take out the battery.
Sequence Important note:
1 None
A
STEP 2
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Item Material details:
Step Assembly operations Description:
Replace Battery (II)
STEP 1
1 Prepare the new Battery
2 Place the battery into the battery bay.
3 Lock battery latches.
Sequence Important note:
1 None STEP 2
A
STEP 3
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Replace Barcode Reader (I)
STEP 1
Item Material details:
A
Step Assembly operations Description:
1
Unlock battery latch, such as in the orange box. Take out the battery.
2
Remove the Touch Pen, and then remove the screws, marked in yellow & blue circles.
Sequence Important note:
1 None
STEP 2
A
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SERVICE MANUAL
Replace Barcode Reader (II)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Release Panel cable from motherboard
(marked in red)
2
3
Release Touch cable from motherboard
(marked in blue)
Remove the “Front Bezel Kit”, as in the orange box, Barcode reader
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Barcode Reader (III)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Unplug Barcode Reader Cable, marked in red.
2
Remove Barcode Reader Module, marked in blue.
Sequence Important note:
1 None
STEP 2
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Replace Barcode Reader (IV)
STEP 1
Item Material details:
Step Assembly operations Description:
Replace with a complete Barcode Reader
1 and daughter board as shown in the picture. *Refer to important note 1
2
Fix the Barcode Reader on to the rear cover as in the yellow box shown.
3
Stick the FFC on to the rear cover as shown in the picture. *Refer important note 2
Sequence Important note:
1
The outlet of the Barcode Reader is downward.
2
Set the wire of the FFC into the channel of the clapboard, instead of on top of the backup battery.
STEP 2
STEP 3
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Replace Barcode Reader (V)
STEP 1
Item Material details:
Step Assembly operations Description:
Set the wire of the FFC is as the red box
1 shown. *Refer important note 1
2
3
Attach the Decode Board by using the self‐tapping M2x5 round pan Philips head screws to the rear cover, as shown in the blue box.
Connect wire to the main board as in the orange box.
Sequence Important note:
1
When attaching the FFC wire, route through the guide channel, please attach to the top of GPS module with tape.
STEP
STEP 3
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Replace Barcode Reader (VI)
STEP 1
Item Material details:
Step Assembly operations Description:
Set wire of the FFC as in the red box *
1
Refer important note 1
2
Stick the CMOS battery back to the rear cover
Sequence Important note:
1
When attaching the FFC wire, route through the guide channel, please attach to the top of GPS module with tape.
STEP 2
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Replace Barcode Reader (VII)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Plug Touch cable in to Touch connector such as in the blue box on the motherboard.
2
Plug Panel cable in to the motherboard connector such as in the red box
3
Use the round pan Philips head screws with M3x5mm (yellow ones) and
M2x4mm (blue ones) to fix the rear cover kit on to the front bezel kit, then,
put the touch pen into the pen slot.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Barcode Reader (VIII)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Set the battery into the battery slot, and lock with the battery latches.
Sequence Important note:
1 None
A
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Replace WWAN Module (I)
STEP 1
Item Material details:
A
Step Assembly operations Description:
1
Open Service Window as shown in the red box.
2
Release the antenna wire as shown in the red box
Sequence Important note:
1 None
STEP 2
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SERVICE MANUAL
Replace WWAN Module (II)
STEP 1
Item Material details:
Step Assembly operations Description:
1 Put WWAN module in to WWAN Slot
2
Attach antenna connection wire onto the WWAN module
Sequence Important note:
Knowing the main connection
1 position is required for WWAN module, please refer to the next page.
STEP 2
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Replace WWAN Module (III)
STEP 1
Item Material details:
A 9B000000000A(MC8090)
B 9B000000002F(MC7305)
C 9B0000000365(MC7355)
Step Assembly operations Description:
1
WWAN module Main connection locations, as shown in the red boxes.
AB
Sequence Important note:
1 None
B
C
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SERVICE MANUAL
Replace WWAN Module (IV)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Attach the back cover using the Phillips flat head M2x3mm screws on the
Service Window.
Sequence Important note:
1 None
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Item Material details:
A
Step Assembly operations Description:
1
Unlock battery latch, such as in the orange box. Take out the battery.
Replace Main board (I)
STEP 1
2
3
Remove the Touch Pen, and then remove the screws, marked in yellow & blue circles.
Remove the antenna as shown in red box.
STEP 2
Sequence Important note:
1 None
A
STEP 3
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Item Material details:
Step Assembly operations Description:
1
Release Panel cable from the motherboard, such as in red box
Replace Main board (II)
STEP 1
2
3
Release Touch cable from the motherboard, as in the blue box.
Remove conductive tape, and EMI material as shown in red box.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Main board (IV)
STEP 1
Item Material details:
Step Assembly operations Description:
1 Remove the Mylar covering the battery
2
3
Remove the RF shielding foil. Be careful not to tear it.
Remove the 2M Camera, as shown in the red box.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Main board (V)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Remove the RF absorbing tape from the
5M Camera.
2
3
Camera Remove the screws as shown in the red circles, and remove the 5M camera.
Remove the camera cables that are connected to the main board as shown in the red box.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Main board (VI)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Remove the Extension FPC from the main board
2
3
Remove the RF Antenna cables from the connectors
Remove screws from the middle plate as shown in red circles.
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Main board (VII)
STEP 1
Item Material details:
Step Assembly operations Description:
1 Remove the conductive tapes as shown.
2
3
Remove the backup battery and GPS antenna cable connectors from the main board.
Melt the plastic sealer and water proof glue, then remove the middle plate
STEP 2
Sequence Important note:
1 None
STEP 3
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SERVICE MANUAL
Replace Main board (VIII)
Item Material details:
Step Assembly operations Description:
1
2
3
Remove the middle plate (along with main board) in the direction shown in the red arrow.
Remove the screws that secure the main board to the middle plate, to free the main board.
After replace main board, please follow
SOP to assemble unit step by step.
Sequence Important note:
1 None
STEP 1
STEP 2
Direction of removal
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SERVICE MANUAL
Replace GPS Antenna (I)
STEP 1
Item Material details:
A
Step Assembly operations Description:
1
Unlock battery latch, such as in the orange box. Take out the battery.
2
3
Remove the Touch Pen, and then remove the screws, marked in yellow & blue circles.
Remove the antenna as shown in red box.
STEP 2
Sequence Important note:
1 None
A
STEP 3
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SERVICE MANUAL
Replace GPS Antenna (II)
STEP 1
Item Material details:
Step Assembly operations Description:
1
Release Panel cable from the main board, such as in red box
2
3
Release Touch cable from the main board, as in the blue box.
Remove EMI material as shown in red box.
STEP 2
Sequence Important note:
1 None
STEP 3
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Replace GPS Antenna (III)
Item Material details:
Step Assembly operations Description:
Remove GPS antenna cable connectors
1. from the main board.
2.
Then replace GPS antenna, please follow
SOP to assemble unit step by step.
Step 1
Sequence Important note:
1 None
Step 2
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SERVICE MANUAL
Clear CMOS Setting (I)
STEP 1
Step Testing Job Description
:
1
Use the tweezers to tie the pins of C91 together in 3 seconds as figure.
Sequence Important note:
1 None
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Step Testing Job Description
BIOS update (Windows 8 series) (I)
:
STEP 1、2、3、4
1 Connect HDMI Cable and external display.
2 Boot Win8 system.
3 Copy BIOS file onto the desktop
Using the mouse. Click File folder
4 click the file which is in the upper left corne
Open command promptopen command as administratoryesupdate
5
When Update process is finished.
Reboot unit.
Sequence Important note:
1 None
STEP 5
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SERVICE MANUAL
BIOS update (Windows 7 Series)(I)
Step Testing Job Description:
STEP 1、2、3、4
1 Connect HDMI Cable and external display.
2 Copy BIOS file in to USB driver.
3 Plug in USB driver which has bios files and OS
Boot up, press Delete key, go in to BIOS setup
4 menu
Select Save & Exit → Boot Override →UEFI:
5
Built‐in EFI Shell
6
Check the location of USB, the USB is in FS3.
Key in FS3:press Enter, key in“cd XX
(The located BIOS file)
7 Key in update. Wait until update process End.
8 Reboot unit.
STEP 6
Sequence Important note:
1 None
STEP 7 STEP 6
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One‐Key Recovery
Step Testing Job Description:
1
Plug‐in the AC adapter to M101B tablet computer. Make sure the M101B tablet computer stays plugged in to power source during the recovery process..
2
3
4
5
Turn on the tablet computer, and when the boot screen shows up, press the Fn1 button
(Recovery Key) on the front bezel OR press
F6 when using an external USB keyboard to initiate the Recovery Wizard.
The following screen shows the Recovery
Wizard. Click on “Recovery” button to continue.
A warning message about data loss will show up. Make sure data is backed up before recovery, and click on “Yes” to continue.
Wait till the recovery process to complete.
During the recovery process, a command prompt will show up to indicate the percent
of recovery process. After recovery is completed, and the tablet computer will restart
Sequence Important note:
1 None
STEP 4
STEP 5
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SERVICE MANUAL
2M Camera setup (I)
STEP 1
Step Testing Job Description
:
1 Click Hot Tab (green box)
2 Click Device (green box)
3 Confirm Camera icon is orange (green box)
Sequence Important note:
1 None
STEP 2
STEP 3
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SERVICE MANUAL
2M Camera setup (II)
STEP 1
Step Testing Job Description
:
1 Click Hot Tab
2 Click Settings
3
Select action of button as Function 1 or
Function 2
*Refer important note 1
Sequence Important note:
Function 1 is front panel FN key,
1
Function 2 is FN key on rear
STEP 2
STEP 3
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SERVICE MANUAL
2M Camera setup (III)
STEP 1
Step
Testing Job Description
:
Click Camera icon, it’ll change to orange,
1 then, decide to open with short or long press. *Refer important note 1
2
Run by starting with Hot Tab or setting FN.
3 Click top left icon to confirm 2M Camera
Sequence Important note:
Short Press is just on click,Long Press
1 requires a longer time to enable function.
STEP 2
STEP 3
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5M Camera setup (I)
STEP 1
Step Testing Job Description
:
1 Click Hot Tab
2 Click Device
3
Confirm the Camera icon is orange
Sequence Important note:
1 None
STEP 2
STEP 3
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SERVICE MANUAL
5M Camera setup (II)
STEP 1
Step Testing Job Description
:
1 Click Hot Tab
2 Click Setting
3
Select action of button as Function 1 or
Function 2
*Refer important note 1
Sequence Important note:
Function 1 is front panel FN key,
1
Function 2 is FN key on rear
STEP 2
STEP 3
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SERVICE MANUAL
5M Camera setup (III)
STEP 1
Step Testing Job Description
:
1
Confirm camera icon is orange. Confirm
Short Press or Long Press is enabled.
* Refer important note 1
2
Use Hot Tab enable or setting FN key to enable the camera function.
3 Confirm 5M Camera is working correctly.
Sequence Important note:
Function 1 is front panel FN key,
1
Function 2 is back of tablet of FN key
STEP 2
STEP 3
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SERVICE MANUAL
WIFI&BT setup (I)
STEP 1
Step Testing Job Description
:
1 Click Hot Tab
2 Click Device
3 Confirm Wi‐Fi and BT icon is orange.
Sequence Important note:
1 None
STEP 2
STEP 3
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Step Testing Job Description
:
1 Click Hot Tab (green box)
2 Click Device (green box)
3 Confirm WWAN icon is orange
Sequence Important note:
1 None
WWAN setup (II)
STEP 1
STEP 2
STEP 3
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Step Testing Job Description
:
1 Click Hot Tab
2 Click Device
3 Confirm GPS icon is orange
Sequence Important note:
1 None
SERVICE MANUAL
GPS setup (I)
STEP 1
STEP 2
STEP 3
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SERVICE MANUAL
Step Testing Job Description
:
Volume adjustment setting (I)
STEP 1
1 Push the + ‐ button on back of unit
2
Display will pop up window showing the volume is changed
Sequence Important note:
1 None
STEP 2
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SERVICE MANUAL
Step Testing Job Description
:
1 Click Hot Tab icon (green box)
Barcode Reader setup (I)
STEP 1
2 Click Device icon as (green box)
3 Confirm Barcode icon is orange
Sequence Important note:
1 None
STEP 2
STEP 3
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SERVICE MANUAL
Step Testing Job Description
:
1 Click Hot Tab icon (green box)
Barcode Reader setup (II)
STEP 1
2 Click Setting icon (green box)
3
Select action of button as Function 1 or
Function 2 *Refer important note 1
Sequence Important note:
1
Function 1 is front panel FN key,
Function 2 is back of tablet of FN key
STEP 2
STEP 3
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SERVICE MANUAL
Barcode Reader setup (III)
STEP 1
STEP Testing Job Description
:
1
2
Confirm Barcode icon is orange. Confirm
Short Press or Long Press is enabled.
* Refer important note 1
Use Hot Tab enable or setting FN key to enable the reader function.
Sequence Important note:
1
Function 1 is front panel FN key,
Function 2 is back of tablet of FN key
STEP 2
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SERVICE MANUAL
Appendix A: Electric Screwdriver Torque Calibration Standard
Procedure
1. Purpose:
Before assembling, make sure the torque of screwdrivers followed the standard procedure and product will not be damaged while assembling.
2. Standard Screw Torque Table:
2.1 LCD Assembly
First, check if the definition of screw torque is in the Approval Sheet. If the torque is not define, please refer to the table below. (Unit: kgf .cm)
No LCD Size Screw Torque
1 ≥ 15” 4 ± 0.5
2 10”~15” 2.5 ± 0.5
3 < 10” 2 ± 0.5
2.2 HDD Assembly (unit: kgf.cm)
Check if the torque definition is in the Approval Sheet. If not, refer to the table below
Item Size Torque
HDD
SSD
3.5"
2.5"
SSD
6 ± 0.5
4 ± 0.5
2 ± 0.5
2.3 Plastic Fan Assembly (unit: kgf .cm)
Fan
T4 Self-Tapping Screw
T5 Self-Tapping Screw
Partial Tapping
5.0 ± 0.5
7.0 ± 0.5
Full Tapping
8 ± 0.5
9.5 ± 0.5
2.3.1Partial Tapping:
When the length of thread is bigger than the depth of tapping, it’s called partial tapping. It is mainly used for thin fan (as the PIC below).
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SERVICE MANUAL
2.3.2 Full Tapping:
When the length of thread is almost equal to the depth of tapping, it’s called full tapping. It is mainly used for thick fan (as the PIC below).
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SERVICE MANUAL
2.4 Screw Torque Reference Table (unit: kgf .cm)
Material
Aluminum /
Aluminum
Magnesium Alloy
Screw Type
M2
M2.5
M3
M4
M1.6
M2
Torque Value
2.0 ± 0.5
3.0 ± 0.5
4.0 ± 0.5
8.0 ± 0.5
1.5 ± 0.2
2.0 ± 0.5
Steel, Iron
(Including I/O
Connector)
M2.5
M3
M4
#6-32 (#6≒ 3.5mm)
#4-40 (#4≒ 2.8mm)
M3 plastic screw, hexagonal plastic pillar
M1.6
M2
3.0 ± 0.5
4.0 ± 0.5
8.0± 0.5
6.0 ± 0.5
4.0 ± 0.5
1.0 ± 0.2
1.5 ± 0.2
2.0 ± 0.5
M2.5 3.0 ± 0.5
Plastic embedded copper stud
M3
M4
#6-32 (#6≒ 3.5mm)
4.0 ± 0.5
8.0± 0.5
6.0 ± 0.5
Plastics (fan not included)
M3 plastic screw、hexagonal plastic pillar
T2 self-tapping screw
T3 self-tapping screw
1.0 ± 0.2
2.0 ± 0.5
5.0 ± 0.5
T4 self-tapping screw 10.0± 0.5
Notes:
1. Standard Torque Tolerance Definition:
1.1 When the torque is less than 2kgf.cm, set the tolerance to ±0.2.
1.2 When the torque is in the range of 2~12 kgf.cm, set the tolerance to ±0.5.
1.3 When the torque is more than 12 kgf.cm, set the tolerance to ±1.
2. #4-40 indicates the major diameter inch #4 = 0.112”≒ 2.8mm.
3. #6-32 indicates the major diameter inch #6 = 0.138”≒ 3.5mm.
4. For the specification of screw (ISO Metric Screw Thread/Unified thread standard/British Standard Whitworth), Please refer to the Appendix.
5. To lock the plastic screws and hexagonal plastic pillars, please use low torque electric screwdriver.
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3. Calibration Step
3.1 Appearance
SERVICE MANUAL
3.2 Time: Before products go on the assembly line. Calibration should be done by trained staff and follow the electric screwdriver SOP.
3.3 Function Description:
LCD Display
Unit Switch
Screwdriver
Testing Socket
Clear
Measuring Mode
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3.3 Operating Description:
3.3.1Press POWER ON, make sure LCD displays 00. If not, press clear to reset to 0.
3.3.2 Place the electric screwdriver onto the testing socket.
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3.3.3 Turn the screwdriver on and make sure the LCD display follows Item 2- Standard
Screw Torque Table (Follow the SOP If the torque has been defined in SOP). Adjust and test until correct. And take note in the torque measurement table.
4. Appendix
4.1 Appendix 1: Screw Specification Table (ISO Metric Screw Thread/Unified thread standard/British
Standard Whitworth)
5. Forms:
5.1 Torque Measurement Table (FMPD040)
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SERVICE MANUAL
Appendix 1: Screw Specification Table (ISO Metric Screw Thread/Unified thread standard/British
Standard Whitworth) and Conversion Chart.
1. ISO Metric Screw Thread:
Label by outer diameter (mm), ex: M4,M3,M2…
2. Unified thread standard:
Label as “Major diameter number ‐ Threads per inch and Pitch number”, ex: #2‐56, #4‐40,
#6‐32, #8‐32.
Note: Major diameter number function (inches):
0.060”+ Major diameter number*0.013” (inches)
Ex:
#4: 0.060" + 4*0.013" =0.112"
3. British Standard Whitworth:
Pound times foot (lbf‐ft,lbf‐in)
The labeling method is as follow: First, set the denominator to 8, and then times the numerator.
Ex: 1/8 x 0.50 –PPB: 1 thread x 0.50” inches, PPB
4. Conversion Chart
1 ft = 30.4cm, 1 lbf‐ft =13.83kgf‐cm, 1kgf =2.205lbf
1 lb = 0.454kg,1 kgf‐cm =0.8673 lbf‐in, 1N = 0.101972kgf
1N = 0.224809lbf
100Kgf‐cm=10N‐m=90lbf‐in
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SERVICE MANUAL
Appendix B: Board Dispensing Standard Operation Procedure
Technique‐Standard‐0003
I. Board Dispensing Standard
1. Jumper Dispensing Standard:
a. Check the position of Jumper and Use the dispenser to secure the Jumper connection.
Do not use the dispenser as below.
Dispensing right on top of the
Jumper will NOT secure it.
×
×
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SERVICE MANUAL
Board Dispensing Standard Operation Procedure
Technique‐Standard‐0003
2. Panel Cable Dispensing Standard: a. Mind the foolproof pin direction and location when fixing. See as figure A. b. When dispensing, glue the right and left end of the DF13 foolproof PIN. See as figure B.
Figure A
Figure B
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Board Dispensing Standard Operation Procedure
Technique‐Standard‐0003
3. Connector Dispensing Standard: a. Make sure Cable is closely fitted and PIN is not off. Then, Use the dispenser on the foolproof PIN connection.
DO NOT use the dispenser right in the center, for it will NOT touch the connecting point.
×
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Board Dispensing Standard Operation Procedure
Technique‐Standard‐0003
4. RAM Dispensing Standard: a. Make sure RAM is well fitted on the RAM socket. Then use the Hot Glue Gun on the latch connection.
Avoid falling apart due to unfitting or vibration.
Do NOT use the dispenser as the picture below.
×
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SERVICE MANUAL
Board Dispensing Standard Operation Procedure
Technique‐Standard‐0003
5. HDD & CF Card Dispensing Standard: a. Make sure cable is closely fitted, then use the dispenser to connect the HDD and cable. b. Make sure the CF card is inserted, then use the dispenser on CF card and iron sheet to avoid falling apart.
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SERVICE MANUAL
Board Dispensing Standard Operation Procedure
Technique‐Standard‐0003
6. I –PEX Dispensing Standard Operation: a. Make sure everything is well-connected when fixing. b. When dispensing, make sure to connect with the board and avoid falling off from vibrating. See as figure
A.
Figure A
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SERVICE MANUAL
Board Dispensing Standard Operation Procedure
Assembly‐Standard‐0001
7. Fan Adaptor Dispensing Standard: a.
Make sure Cable is closely fitted and well-connected, and then use Hot Glue Gun to secure.
Do NOT use the dispenser at point that is not closely fitted.
×
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Board Dispensing Standard Operation Procedure
Assembly‐Standard‐0001
8. FFC Connector: a.
Make sure FFC Connector is well-fixed in the latch. Then use Hot Glue Gun to secure.
Bottom Contact Type
Top Contact Type
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Key Features
- Rugged design for demanding environments
- 10.1-inch display
- Variety of connectivity options
- Long-lasting battery
- Durable and reliable