Cleco P-15, MP-15 power tool analyzer Operation & Service Manual

Operation & Service Manual
823173
2/01
P-15 & MP-15 SERIES
POWER TOOL ANALYZER
XX-15
Series:
Order Number:
P-15
Inch Pounds
Newton-Meters
(4-160)
(.5-18)
810002
MP-15
Centimeter-Kilograms
(5-180)
810151
Newton-Meters
(.5-18)
For additional product information visit our website at http://www.clecotools.com
NORTH AMERICA
CooperTools
P.O. Box 1410
Lexington, SC 29071
EUROPE
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen
1
Safety Recommendations
For your safety and the safety of others, read and understand the
safety recommendations and operating instructions before operating a nutrunner.
Always wear protective equipment:
!
WARNING
Impact resistant eye protection
must be worn while operating
or working near this tool.
For additional information on eye protection and face protection,
refer to Federal OSHA Regulations, 29 Code of Federal Regulations, Section 1910.133., Eye and Face Protection, and American
National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection. Z87.1 is available from the
American National Standards Institute, Inc., 25 West 43rd Street,
4th floor, New York, N.Y. 10036.
!
CAUTION
When using right angle nutrunners, be sure the throttle is positioned relative to the angle head so that the throttle will not become
wedged against an adjacent object in the "ON" position due to
torque reaction. The angle head may be repositioned with respect
to the lever to accommodate proper location for task. If tool is to be
reversed, locate throttle lever in a neutral position that will prevent
entrapment. Refer to operating instructions for additional information.
It is essential for safe operation that any operator of a nutrunner use
good balance, sure footing, and proper posture in anticipation of a
torque reaction.
Tools with clutches can stall rather than shut-off if adjusted over
maximum power output of tool, or if there is a drop in air pressure.
Operator must then resist stall torque until throttle is released.
CAUTION
Personal hearing protection is
recommended when operating
or working near this tool.
Hearing protection is recommended in high noise areas 85 dBA or
greater. The operation of other tools and equipment in the area,
reflective surfaces, process noises and resonant structures can
substantially contribute to, and increase the noise level in the area.
Excessive air pressure above 90 PSIG or worn motor components
can also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms and training
in the use and fit of hearing protection devices may be necessary.
For additional information on hearing protection, refer to Federal
Regulations, Section 1910.95, Occupational Noise Exposure, and
American National Standards Institute, ANSI S12.6, Hearing Protectors.
Cleco nutrunners are designed to operate on 90 psig (6.2 bar)
maximum air pressure. If the tool is properly sized and applied,
higher air pressure is unnecessary. Excessive air pressure increases the loads and stresses on the tool parts, sockets, and
fasteners and may result in breakage. Installation of a filterregulator-lubricator in the air supply line ahead of the tool is
recommended.
Before the tool is connected to the air supply, check the throttle for
proper operation (i. e., throttle moves freely and returns to closed
position). Being careful not to endanger adjacent personnel, clear
the air hose of accumulated dust and moisture. Before connecting
a tool to the air hose, removing a tool from service or changing
sockets, make sure the air line is shut off and drained of air. This will
prevent the tool from operating if the throttle is accidently engaged.
2
!
Spindle Rotation
Torque Reaction
Tool balance arms are available to absorb the torque reaction of the
tool while balancing the weight of the tool for improved ergonomic
applications.
!
WARNING
Repetitive work motions and/or vibration
may cause injury to hands and arms.
Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.
Avoid repeated bending of wrists and hands.
Some individuals may be susceptible to disorders of the hands and
arms when performing tasks consisting of highly repetitive motions
and/or exposure to extended vibration. Cumulative trauma disorders such as carpal tunnel syndrome and tendonitis may be caused
or aggravated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called Raynaud's
Syndrome. These disorders develop gradually over periods of
weeks, months, and years. It is presently unknown to what extent
exposure to vibrations or repetitive motions may contribute to the
disorders. Hereditary factors, vasculatory or circulatory problems,
exposure to cold and dampness, diet, smoking and work practices
are thought to contribute to the conditions.
Any tool operator should be aware of the following warning signs
and symptoms so that a problem can be addressed before it
becomes a debilitating injury. Any user suffering prolonged symp
Safety Recommendations
toms of tingling, numbness, blanching of fingers, clumsiness or
weakened grip, nocturnal pain in the hand, or any other disorder of
the shoulders, arms, wrists, or fingers is advised to consult a
physician. If it is determined that the symptoms are job related or
aggravated by movements and postures dictated by the job design,
it may be necessary for the employer to take steps to prevent further
occurrences. These steps might include, but are not limited to,
repositioning the workpiece or redesigning the workstation, reassigning workers to other jobs, rotating jobs, changing work pace,
and/or changing the type of tool used so as to minimize stress on
the operator. Some tasks may require more than one type of tool to
obtain the optimum operator/tool/task relationship.
The following suggestions will help reduce or moderate the effects
of repetitive work motions and/or extended vibration exposure:
• Use a minimum hand grip force consistent with proper
control and safe operation
• Keep body and hands warm and dry (cold weather is
reported to be a major factor contributing to Raynaud's
Syndrome)
• Avoid anything that inhibits blood circulation
—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs
Avoid
Extension
OK
Neutral
Avoid
Flexion
Avoid
Radial Deviation
OK
Avoid
Neutral
Ulnar Deviation
A booklet, Assembly Tool Ergonomics, is available free of charge
by writing the following address:
Cooper Tools
P. O. Box 40430
Houston, Texas 77240 USA
713/462-4521
Please request Form No. 60669.
For more information on the safe use of portable air tools, see the
latest edition of ANSI B186.1, Safety Code for Portable Air Tools,
available from the American National Standards Institute, Inc. 11
West 42nd Street, New York, N.Y. 10036.
This information is a compilation of general safety practices obtained from various sources available at the date of production.
However, our company does not represent that every acceptable
safety practice is offered herein, or that abnormal or unusual
circumstances may not warrant or require additional procedures.
Your work may require additional specific safety procedures.
Follow these procedures as required by your company.
Warning Labels
The warning labels found on these tools are an essential part of this
product. Labels should not be removed. Labels should be checked
periodically for ligibility. Replace warning labels when missing or
when the information can no longer be read. Replacement labels
can be ordered as any spare part.
• Tasks should be performed in such a manner that the
wrists are maintained in a neutral position, which is
not flexed, hyperextended, or turned side to side.
• Stressful postures should be avoided — select a tool
appropriate for the job and work location
• Avoid highly repetitive movements of hands and
wrists, and continuous vibration exposure (after each
period of operation, exercise to increase blood circulation)
• Keep tool well maintained and replace worn parts
Work gloves with vibration reducing liners and wrist supports are
available from some manufacturers of industrial work gloves. Tool
wraps and grips are also available from a number of different
manufacturers. These gloves, wraps, and wrist supports are designed to reduce and moderate the effects of extended vibration
exposure and repetitive wrist trauma. Since they vary widely in
design, material, thickness, vibration reduction, and wrist support
qualities, it is recommended that the glove, tool wrap, or wrist
support manufacturer be consulted for items designed for your
specific application. WARNING! Proper fit of gloves is important.
Improperly fitted gloves may restrict blood flow to the fingers
and can substantially reduce grip strength.
3
OPERATING AND SERVICE INSTRUCTIONS
FOR
P-15 AND M-P-15 ANALYZER
OPERATION
The P-15 Analyzer consists of a heavy metal housing
enclosing a torsion absorbing and dial indicating mechanism. A means is provided to drive into the analyzer with
power screwdrivers and to hold and observe the torque
obtained until manually released by the operator. The tool
should be removed from the drive post before the brake is
released.
Attach a 5/16 six point power socket to drive shaft of
screwdriver. Engage socket to drive post of analyzer and
power drive to torque release. Pointer will read directly in
inch pounds.
In operation, the power screwdriver winds the torsion
spring which absorbs the revolutions of the screwdriver
and transmits the applied torque to the torsion bar. This in
turn is registered by the pointer on the dial face. When
terminal torque is reached, the pointer is held by an
overrunning clutch. The brake on this clutch is manually
released by the hand lever. The tool should be removed
from the drive post before the brake is released. When
released, the pointer will return to two inch pounds. The
brake is automatically tightened when not manually held
open. The torque output of clutch type screwdrivers up too
2000 R.P.M. can be accurately checked with the P-15
Analyzer. Higher R.P.M. tools of this type will tend to cause
the analyzer to be erratic. The stall torque of direct drive
tools considerably higher than 2000 R.P.M. can also be
checked.
Holding flywheel firmly, install test wheel with cable hanging from right side, and turn clockwise until pointer indicates 10 inch pounds (11.5 cm. kg.). Hang 2 1/2 pound
counterpoise on cable. Remove flywheel assembly from
analyzer by pulling up and rotating slightly to disengage
worm gear. Pointer should now indicate 10 inch pounds
(11.5 cm. kg.).
Reinstall flywheel assembly, rotating slowly to engage
worm gear. Grasp flywheel firmly and turn analyzer drive
post clockwise until pointer indicates 30 inch pounds (34.5
cm. kg.). In the higher range of the analyzer, it is recommended that a wrench and 5/16 socket be used to wind up
analyzer. Install test wheel, counterpoise and 5 pound
weight. Remove flywheel assembly and observe reading.
Pointer should indicate 30 inch pounds (34.5 cm. kg.).
Repeat the above procedure and using 70 inch pounds
(80.6 cm. kg.) 110 inch pounds (127 cm. kg.) and 150 inch
pounds (173 cm. kg.) as check points and by adding a 10
pound weight each time. To return analyzer to two inch
pounds, permit flywheel to slowly unwind in hand. CAUTION: Test wheel and weights should be removed from
drive post before permitting flywheel to unwind. All readings should be within 1% plus 1/2 inch pound (1% plus
1cm. kg.) + or - of the applied load throughout the entire
range. Should the analyzer be out of tolerance continue to
calibration section.
CALIBRATION
With no load on analyzer, remove torsion bar retainer 27
and loosen cap screw 25 approximately three turns.
DEAD WEIGHT TESTING
Pull torsion bar 16 out approximately two inches.
The only reliable method for checking the accuracy of the
P-15 analyzer is by dead weight testing. A DWTS-150 (No.
810080) analyzer test kit is available for this purpose. It
contains a precision 4 inch radius test wheel, one 2 1/2
pound counterpoise, one 5 pound weight and 3 ten pound
weights. All weights are certified to class "T" tolerance
(laboratory weights).
Using the DWTS-150 analyzer test kit proceed as follows:
Remove the two cap screws 60 from the flywheel housing
64. Depress the release handle 58 and lift the flywheel
housing assembly off the analyzer. CAUTION: With the
flywheel housing assembly removed, it is extremely important that the flywheel 63 be held by hand if any load
either by wrench or test wheel is applied to the analyzer
drive post 1. If the flywheel is not held, the wrench or test
wheel will rotate in the reverse direction of loading when
the load is released.
4
If pointer reads high, rotate torsion bar clockwise facing
rear of analyzer. Turn one revolution for each one inch
pound error at the
150 inch pound reading. If pointer reads low turn torsion
bar counter-clockwise.
Push torsion rod back into position, rotating slightly to
"seek" socket at far end.
Install test wheel and 21/2 pound counterpoise on analyzer and remove flywheel assembly. Rotate torsion bar
until pointer reads exactly 10 inch pounds and tighten cap
screw 25, to 215 inch pounds of torque.
Replace torsion bar retainer and repeat dead weight test
as described above.
5
DRIVE POST
RETAINING RING
LOCK COLLAR
BALL BEARING
CLUTCH RETAINER-FRONT
PRECISION BALL 1/8 DIA.
CLUTCH SHAFT
CLUTCH RETAINER-REAR
TORSION SPRING DRIVE
TORSION SPRING
BALL BEARING
MAIN HOUSING
TORSION BAR
POINTER BASE
WASHER SPACER
BALL BEARING
NYLON PLUG
CAP SCREW 5/16—18 X 2-1/2
TORSION BAR ADJ. SCREW
TORSION BAR RETAINER
BALL BEARING
WORM GEAR
ROLL PIN
PRECISION BALL 5/16 DIA.
HEX NUT 7/16—14
SET SCREW
CAM CLUTCH ASSY.
NEEDLE BEARING
DOWEL PIN
ROLL PIN
1
1
1
1
1
76
1
1
1
1
1
1
1
1
*1-6
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
3
4
5
6
7
8
9
12
14
15
16
18
22
23
24
25
26
27
32
33
34
35
36
37
38
39
40
41
812294
812045
812046
812222
812047
844265
812049
812048
812043
812050
812219
812051
812052
812053
812054
812221
812055
812247
812056
812057
812220
812248
812245
844077
845842
812249
811015
812223
812228
619154
PART NO.
*
Number required is variable.
O Circled items are available as a sub-assembly. Use Part No. 811014.
NAME OF PART
QTY.
ITEM NO.
QTY.
1
1
1
1
1
1
4
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
2
2
2
2
2
1
1
2
ITEM NO.
42
43
43
46
46
47
48
50
53
55
56
57
58
59
60
62
63
64
67
68
73
74
75
79
80
81
82
83
84
85
86
PARTS LIST
FOR
P-15 SERIES ANALYZER
TUBE ASSY.
DIAL FACE
METRIC DIAL FACE
NAME PLATE
METRIC NAME PLATE
DIAL HOUSING (INCL. 812077)
CAP SCREW
POINTER ASSY.
SET SCREW
ROLL PIN 1/4 DIA.
BRAKE BAND CLAMP
SET SCREW
RELEASE HANDLE
SPRING
CAP SCREW
BRAKE BAND
FLYWHEEL & SHAFT
FLYWHEEL HOUSING
SET SCREW 3/8—16 X 1/4
RUBBER BUMPER
RETAINING RING
BELLEVILLE SPRING
WASHER
CAP SCREW
RIVET
DRIVE SCREW
POINTER STOP SCREW
SET SCREW 1/2—13 X 1/2
WASHER
HANDLE EXTENSION
BUTTON HEAD SCREW
NAME OF PART
811016
812065
813222
812066
813223
812067
812241
811019
812069
812218
812070
812071
812072
812073
845758
812074
812075
812076
812246
812077
833774
812078
812079
833106
812783
812216
812336
812956
813318
203122
622059
PART NO.
6
NOTES
7
CooperTools
670 Industrial Drive
Lexington, SC 29072
Phone: (803) 359-1200
Fax: (803) 359-2013
www.clecotools.com
8