HP M1522 MFP LaserJet Printer Service Manual

HP M1522 MFP LaserJet Printer Service Manual
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Below you will find brief information for LaserJet Printer M1522 MFP. This manual provides detailed instructions for maintaining and troubleshooting the LaserJet Printer M1522 MFP. It covers topics such as installing supplies, cleaning the product, troubleshooting problems, and replacing parts. You will also find specifications and information related to the product's features and functions.

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HP LaserJet Printer M1522 MFP Service Manual | Manualzz

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

HP LaserJet M1522 MFP Series

Service Manual

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

HP LaserJet M1522 MFP Series

Service Manual

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

Copyright and License

© 2008 Copyright Hewlett-Packard

Development Company, L.P.

Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.

The information contained herein is subject to change without notice.

The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.

Edition 1, 1/2008

Part number: CB534-90945

Trademark Credits

Adobe ® , Acrobat ® , and PostScript ® are trademarks of Adobe Systems Incorporated.

Microsoft ® , Windows ® , and Windows NT ® are U.S. registered trademarks of Microsoft

Corporation.

UNIX ® is a registered trademark of The Open

Group.

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

Table of contents

1 Product information

Quick access to product information .................................................................................................... 2

Product comparison ............................................................................................................................. 3

Product features ................................................................................................................................... 4

Product walkaround .............................................................................................................................. 5

Front view ............................................................................................................................ 5

Back view ............................................................................................................................. 5

Interface ports ...................................................................................................................... 6

Control-panel ....................................................................................................................... 6

Serial number and model number location .......................................................................... 7

Software description ............................................................................................................................. 8

Supported operating systems .............................................................................................. 8

Supported printer drivers ..................................................................................................... 8

Software included with the product ...................................................................................... 8

Recommended installation for Windows ............................................................. 8

Express installation (USB or network) ................................................................. 9

Macintosh software ............................................................................................. 9

Software for Windows .......................................................................................................................... 9

HP ToolboxFX ..................................................................................................................... 9

Embedded Web server (EWS) .......................................................................................... 10

Software for Macintosh ....................................................................................................................... 10

HP Director ........................................................................................................................ 10

Macintosh Configure Device (Mac OS X v10.3, v10.4, and later) ..................................... 10

PDEs (Mac OS X v10.3, v10.4, and later) ......................................................................... 11

Uninstall software ............................................................................................................................... 11

Windows ............................................................................................................................ 11

Macintosh .......................................................................................................................... 11

Media specifications ........................................................................................................................... 12

Supported paper and print media sizes ............................................................................. 12

Supported paper types and tray capacity .......................................................................... 13

2 Installation

Site preparations ................................................................................................................................ 16

Operating environment ...................................................................................................... 16

Minimum system requirements .......................................................................................... 17

What was in the box ........................................................................................................................... 18

Install input devices ............................................................................................................................ 19

ADF input tray .................................................................................................................... 19

Priority input tray ................................................................................................................ 20

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Tray 1 ................................................................................................................................. 21

Install supplies .................................................................................................................................... 22

Install the print cartridge .................................................................................................... 22

3 Maintenance

Manage supplies ................................................................................................................................ 26

Life expectancies of supplies ............................................................................................. 26

Check and order supplies .................................................................................................. 26

Store supplies .................................................................................................................... 26

Replace supplies ............................................................................................................... 27

Print cartridge .................................................................................................... 27

HP policy on non-HP supplies ........................................................................................... 28

HP fraud hotline ................................................................................................................. 29

Clean the product ............................................................................................................................... 30

Clean the exterior .............................................................................................................. 30

Clean the flatbed scanner glass ........................................................................................ 30

Clean the scanner-cover backing ...................................................................................... 31

Clean the ADF pickup-roller assembly .............................................................................. 32

Clean the paper path ......................................................................................................... 34

Clean the paper path from HP ToolboxFX ........................................................ 34

Clean the paper path from the product control panel ........................................ 34

Calibrate the scanner ......................................................................................................... 34

Calibrate the scanner from HP ToolboxFX ....................................................... 35

Calibrate the scanner from the product control panel ....................................... 35

Management tools .............................................................................................................................. 36

Information pages .............................................................................................................. 36

HP ToolboxFX ................................................................................................................... 37

View HP ToolboxFX .......................................................................................... 37

Status ................................................................................................................ 38

Event log ........................................................................................... 38

Alerts ................................................................................................................. 38

Set up status alerts ........................................................................... 38

Set up e-mail alerts ........................................................................... 38

Fax .................................................................................................................... 39

Fax tasks .......................................................................................... 39

Fax phone book ................................................................................ 39

Fax send log ..................................................................................... 41

Fax receive log ................................................................................. 41

Block Faxes ...................................................................................... 41

Help ................................................................................................................... 41

System Settings ................................................................................................ 42

Device information ............................................................................ 42

Paper handling ................................................................................. 43

Print quality ....................................................................................... 43

Paper types ...................................................................................... 43

System setup .................................................................................... 44

Service .............................................................................................. 44

Device polling ................................................................................... 44

Print Settings ..................................................................................................... 44

Printing ............................................................................................. 44

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PCL 5e .............................................................................................. 45

PostScript ......................................................................................... 45

Network Settings ............................................................................................... 45

Embedded Web server ...................................................................................................... 45

Features ............................................................................................................ 45

Use HP Web Jetadmin software ........................................................................................ 46

4 Operational theory

Basic operation ................................................................................................................................... 48

Sequence of operation for the base unit ............................................................................ 48

Scanner and ADF functions and operation ........................................................................................ 50

Scanner functions ............................................................................................................. 50

Scanner operation ............................................................................................................. 51

ADF operation .................................................................................................................... 51

ADF paper path and ADF sensors ..................................................................................... 52

ADF jam detection ............................................................................................................. 53

Internal components (base unit) ......................................................................................................... 54

Engine control system ........................................................................................................................ 55

Laser/scanner system ........................................................................................................................ 57

Pickup/feed/delivery system ............................................................................................................... 58

Image-formation system .................................................................................................................... 59

Fax functions and operation (fax models only) ................................................................................... 63

Computer and network security features ........................................................................... 63

PSTN operation ................................................................................................................. 63

Receive faxes when you hear fax tones ............................................................................ 63

Distinctive ring function ...................................................................................................... 64

Fax by using Voice over IP services .................................................................................. 64

The fax subsystem ............................................................................................................. 65

Fax card in the fax subsystem ........................................................................................... 65

Safety isolation .................................................................................................. 65

Safety-protection circuitry .................................................................................. 65

Data path ........................................................................................................... 66

Hook state ......................................................................................................... 66

Downstream device detection ........................................................................... 66

Hook switch control ........................................................................................... 66

Ring detect ........................................................................................................ 67

Line current control ........................................................................................... 67

Billing- (metering-) tone filters ........................................................................... 67

Fax page storage in flash memory .................................................................................... 67

Stored fax pages ............................................................................................... 67

Advantages of flash memory storage ............................................................... 67

5 Removal and replacement

Removal and replacement strategy .................................................................................................... 70

Introduction ........................................................................................................................ 70

Removal and replacement warnings, cautions, notes and tips ......................... 70

Electrostatic discharge ...................................................................................... 71

Required tools ................................................................................................... 71

Before performing service .................................................................................................. 71

After performing service ..................................................................................................... 72

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Post-service tests .............................................................................................................. 73

Test 1 (print-quality test) ................................................................................... 73

Test 2 (copy-quality test) ................................................................................... 73

Test 3 (fax-quality test) ...................................................................................... 73

Parts removal order ........................................................................................................... 74

Scanner and ADF components .......................................................................................................... 75

ADF input tray .................................................................................................................... 75

Flatbed lid .......................................................................................................................... 76

Link assemblies and scanner support-frame springs ........................................................ 79

Control-panel bezel ............................................................................................................ 81

Control-panel assembly ..................................................................................................... 82

ADF separation pad ........................................................................................................... 83

ADF input-tray flag ............................................................................................................. 84

ADF pickup roller assembly .............................................................................................. 85

ADF scanner glass ............................................................................................................ 88

Scanner assembly ............................................................................................................. 90

Product base ...................................................................................................................................... 95

Print cartridge .................................................................................................................... 95

Separation pad (product base) .......................................................................................... 96

Pickup roller (product base) ............................................................................................... 97

Scanner cushions ............................................................................................................ 100

Media input tray ............................................................................................................... 101

Transfer roller .................................................................................................................. 103

Side covers ...................................................................................................................... 104

Print-cartridge door .......................................................................................................... 106

Rear cover and fuser cover ............................................................................................. 107

Front cover ....................................................................................................................... 109

Speaker assembly ........................................................................................................... 111

Formatter and fax card .................................................................................................... 113

Power supply ................................................................................................................... 114

Scanner support-frame .................................................................................................... 118

Laser/scanner assembly .................................................................................................. 121

Main motor ....................................................................................................................... 125

Fuser ................................................................................................................................ 128

Paper-pickup assembly ................................................................................................... 132

Drive-gear assembly and drive belt ................................................................................. 135

6 Problem solve

Problem-solving checklist ................................................................................................................. 138

Control-panel messages .................................................................................................................. 140

Alert and warning messages .......................................................................................... 140

Alert and warning message tables .................................................................. 140

Critical error messages .................................................................................................... 147

Critical error message-tables .......................................................................... 147

Clear jams ........................................................................................................................................ 149

Causes of jams ................................................................................................................ 149

Where to look for jams ..................................................................................................... 150

Clear jams from the ADF ................................................................................................. 151

Clear jams from the input-tray areas ............................................................................... 153

Clear jams from the output bin ......................................................................................... 155

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Clear jams from the print-cartridge area .......................................................................... 156

Print problems .................................................................................................................................. 157

Print-quality problems ...................................................................................................... 157

Improve print quality ........................................................................................ 157

Print-quality settings ....................................................................... 157

Identify and correct print defects ..................................................................... 158

Print-quality checklist ...................................................................... 158

General print-quality issues ............................................................ 158

Scan problems ................................................................................................................................. 163

Solve scanned-image problems ...................................................................................... 163

Scan-quality problems ..................................................................................................... 165

Prevent problems ............................................................................................ 165

Solve scan-quality problems ........................................................................... 165

Copy problems ................................................................................................................................. 166

Prevent problems ............................................................................................................. 166

Image problems ............................................................................................................... 166

Media-handling problems ................................................................................................ 167

Performance problems .................................................................................................... 169

Fax problems (fax models only) ....................................................................................................... 170

General fax problem-solve ............................................................................................... 170

Problems receiving faxes ................................................................................................. 171

Problems sending faxes .................................................................................................. 174

Voice-call problems ......................................................................................................... 175

Media-handling problems ................................................................................................ 176

Performance problems .................................................................................................... 177

Functional checks ............................................................................................................................. 178

Engine test page .............................................................................................................. 178

Drum rotation test ............................................................................................................ 178

Half self-test functional check .......................................................................................... 179

Perform a half self-test check .......................................................................... 179

Perform other checks ..................................................................................... 179

Heating element check .................................................................................................... 180

High-voltage contacts check ............................................................................................ 180

Check the print-cartridge contacts ................................................................ 180

Check the high-voltage connector assembly .................................................. 181

Service-mode functions .................................................................................................................... 182

NVRAM initialization ........................................................................................................ 182

Super NVRAM initialization .............................................................................................. 182

Secondary service menu ................................................................................................. 182

Problem-solve tools .......................................................................................................................... 184

Product information pages and reports ............................................................................ 184

Configuration page .......................................................................................... 184

Supplies Status page ...................................................................................... 184

PCL, PCL 6, or PS font list .............................................................................. 184

Demo page ...................................................................................................... 185

Usage page ..................................................................................................................... 185

Menu map ........................................................................................................................ 185

Network report ................................................................................................................. 185

Fax reports ....................................................................................................................... 186

Fax activity log ................................................................................................ 186

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Fax confirmation report ................................................................................... 186

Last call report ................................................................................................. 186

Phone book report ........................................................................................... 186

Billing-code report ........................................................................................... 188

HP ToolboxFX ................................................................................................................. 188

View HP ToolboxFX ........................................................................................ 188

Troubleshooting tab ........................................................................................ 188

Service menu ................................................................................................................... 189

Restore the factory-set defaults ...................................................................... 189

Clean the paper path ....................................................................................... 190

T.30 protocol trace .......................................................................................... 191

Archive print .................................................................................................... 191

Problem-solve diagrams ................................................................................................................... 192

Repetitive image defects ................................................................................................. 192

Interface ports .................................................................................................................. 193

ECU connectors ............................................................................................................... 194

Formatter PCA ................................................................................................................. 195

Fax card ........................................................................................................................... 196

Solenoid and motor .......................................................................................................... 197

Rollers .............................................................................................................................. 198

Sensors ............................................................................................................................ 199

Major components ........................................................................................................... 200

PCAs (base unit) .............................................................................................................. 201

Scanner and ADF ............................................................................................................ 202

Circuit diagram ................................................................................................................. 203

Firmware updates ............................................................................................................................. 204

Firmware update by using a flash executable file ............................................................ 204

7 Parts

Ordering information ......................................................................................................................... 206

Supplies and hinge tool .................................................................................................................... 206

Cable and interface accessories ...................................................................................................... 206

Whole unit replacement .................................................................................................................... 207

Control-panel bezels ........................................................................................................................ 211

Supplementry documentation and support ....................................................................................... 214

Parts lists and diagrams ................................................................................................................... 216

Types of screws ............................................................................................................... 217

ADF and scanner assemblies .......................................................................................................... 218

ADF internal components ................................................................................................................. 220

Assemblies ....................................................................................................................................... 222

External covers and panels .............................................................................................................. 224

Internal components (1 of 3) ............................................................................................................ 226

Internal components (2 of 3) ............................................................................................................ 228

Internal components (3 of 3) ............................................................................................................ 230

Alphabetical parts list ....................................................................................................................... 232

Numerical parts list ........................................................................................................................... 235

Appendix A Service and support

Hewlett-Packard limited warranty statement .................................................................................... 239

Customer self repair warranty service .............................................................................................. 240

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Print cartridge limited warranty statement ........................................................................................ 241

Customer support ............................................................................................................................. 242

HP maintenance agreements ........................................................................................................... 242

Repacking the device ...................................................................................................... 242

Extended warranty ........................................................................................................... 242

Appendix B Specifications

Physical specifications ..................................................................................................................... 244

Electrical specifications .................................................................................................................... 244

Power consumption .......................................................................................................................... 244

Environmental specifications ............................................................................................................ 245

Acoustic emissions ........................................................................................................................... 245

Appendix C Regulatory information

FCC compliance ............................................................................................................................... 248

Environmental product stewardship program ................................................................................... 249

Protecting the environment .............................................................................................. 249

Ozone production ............................................................................................................ 249

Power consumption ......................................................................................................... 249

Toner consumption .......................................................................................................... 249

Paper use ........................................................................................................................ 249

Plastics ............................................................................................................................ 249

HP LaserJet print supplies ............................................................................................... 249

Return and recycling instructions ..................................................................................... 250

United States and Puerto Rico ........................................................................ 250

Multiple returns (two to eight cartridges) ........................................ 250

Single returns ................................................................................. 250

Shipping .......................................................................................... 250

Non-US returns ............................................................................................... 250

Paper ............................................................................................................................... 250

Material restrictions .......................................................................................................... 250

Disposal of waste equipment by users in private households in the European Union .... 251

Material Safety Data Sheet (MSDS) ................................................................................ 251

For more information ....................................................................................................... 252

Telephone Consumer Protection Act (United States) ...................................................................... 253

IC CS-03 requirements ..................................................................................................................... 253

EU statement for telecom operation ................................................................................................. 254

New Zealand telecom statements .................................................................................................... 254

Declaration of conformity .................................................................................................................. 255

Declaration of conformity .................................................................................................................. 256

Safety statements ............................................................................................................................. 257

Laser safety ..................................................................................................................... 257

Canadian DOC regulations .............................................................................................. 257

EMI statement (Korea) ..................................................................................................... 257

Laser statement for Finland ............................................................................................. 258

Substances table (China) ................................................................................................ 259

Index ................................................................................................................................................................. 261

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List of tables

Table 1-1 Product guides ................................................................................................................................... 2

Table 1-2 Supported paper and print media sizes ........................................................................................... 12

Table 1-3 Supported envelopes and postcards ............................................................................................... 13

Table 4-1 Sequence of operation ..................................................................................................................... 48

Table 4-2 Power-on sequence ......................................................................................................................... 49

Table 6-1 Alert and warning messages ......................................................................................................... 140

Table 6-2 Critical error messages .................................................................................................................. 147

Table 6-3 Repetitive image defects ................................................................................................................ 192

Table 6-4 ECU connectors ............................................................................................................................. 194

Table 6-5 Formatter connectors ..................................................................................................................... 195

Table 6-6 Fax card ......................................................................................................................................... 196

Table 6-7 Solenoid and motor ........................................................................................................................ 197

Table 6-8 Rollers ............................................................................................................................................ 198

Table 6-9 Sensors .......................................................................................................................................... 199

Table 6-10 Major components ........................................................................................................................ 200

Table 6-11 PCAs (base unit) .......................................................................................................................... 201

Table 6-12 Scanner and ADF ......................................................................................................................... 202

Table 7-1 Whole unit replacement, product bundle CC372A ......................................................................... 207

Table 7-2 Whole unit replacement, product bundle CB534A ......................................................................... 209

Table 7-3 Control-panel bezels (HP LaserJet M1522n) ................................................................................. 211

Table 7-4 Control-panel bezels (HP LaserJet M1522nf) ................................................................................ 212

Table 7-5 Documentation ............................................................................................................................... 214

Table 7-6 Scanner and ADF assemblies ........................................................................................................ 219

Table 7-7 ADF internal components ............................................................................................................... 221

Table 7-8 Assemblies ..................................................................................................................................... 223

Table 7-9 External covers and panels ............................................................................................................ 225

Table 7-10 Internal components (1 of 3) ........................................................................................................ 227

Table 7-11 Internal components (2 of 3) ........................................................................................................ 229

Table 7-12 Internal components (3 of 3) ........................................................................................................ 231

Table 7-13 Alphabetical parts list ................................................................................................................... 232

Table 7-14 Numerical parts list ....................................................................................................................... 235

Table B-1 Physical specifications ................................................................................................................... 244

Table B-2 Electrical specifications .................................................................................................................. 244

Table B-3 Power consumption (average, in watts) ....................................................................................... 244

Table B-4 Environmental specifications ........................................................................................................ 245

Table B-5 Acoustic emissions ....................................................................................................................... 245

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List of figures

Figure 2-1 Operating environment ................................................................................................................... 16

Figure 4-1 System block diagram ..................................................................................................................... 48

Figure 4-2 Optical system ................................................................................................................................ 50

Figure 4-3 ADF paper path ............................................................................................................................... 52

Figure 4-4 Cross-section of printer ................................................................................................................... 54

Figure 4-5 Engine control system ..................................................................................................................... 55

Figure 4-6 Engine-control-system circuit diagram ............................................................................................ 56

Figure 4-7 Laser/scanner system ..................................................................................................................... 57

Figure 4-8 Pickup/feed/delivery system ........................................................................................................... 58

Figure 4-9 Image-formation system ................................................................................................................. 59

Figure 4-10 Primary charging ........................................................................................................................... 59

Figure 4-11 Developing .................................................................................................................................... 60

Figure 4-12 Transfer ......................................................................................................................................... 61

Figure 4-13 Separation ..................................................................................................................................... 61

Figure 4-14 Fusing ........................................................................................................................................... 61

Figure 4-15 Drum cleaning ............................................................................................................................... 62

Figure 5-1 Phillips and pozidrive screwdriver comparison ............................................................................... 71

Figure 5-2 Parts removal order for the scanner and ADF ................................................................................ 74

Figure 5-3 Parts removal order for the product (product base) ........................................................................ 74

Figure 5-4 Remove the ADF input tray ............................................................................................................. 75

Figure 5-5 Remove the flatbed lid (1 of 5) ........................................................................................................ 76

Figure 5-6 ADF cover correctly installed .......................................................................................................... 76

Figure 5-7 Remove the flatbed lid (2 of 5) ........................................................................................................ 77

Figure 5-8 Remove the flatbed lid (3 of 5) ........................................................................................................ 77

Figure 5-9 Remove the flatbed lid (4 of 5) ........................................................................................................ 78

Figure 5-10 Remove the flatbed lid (5 of 5) ...................................................................................................... 78

Figure 5-11 Remove the link assemblies and scanner support-frame springs (1 of 4) .................................... 79

Figure 5-12 Remove the link assemblies and scanner support-frame springs (2 of 4) .................................... 79

Figure 5-13 Remove the link assemblies and scanner support-frame springs (3 of 4) .................................... 80

Figure 5-14 Remove the link assemblies and scanner support-frame springs (4 of 4) .................................... 80

Figure 5-15 Remove the control-panel bezel ................................................................................................... 81

Figure 5-16 Remove the control-panel assembly (1 of 2) ................................................................................ 82

Figure 5-17 Remove the control-panel assembly (2 of 2) ................................................................................ 82

Figure 5-18 Remove the ADF separation pad ................................................................................................. 83

Figure 5-19 Remove the ADF input-tray flag .................................................................................................... 84

Figure 5-20 Replacing the ADF pickup roller assembly (1 of 6) ....................................................................... 85

Figure 5-21 Replacing the ADF pickup roller assembly (2 of 6) ....................................................................... 85

Figure 5-22 Replacing the ADF pickup roller assembly (3 of 6) ....................................................................... 86

Figure 5-23 Replacing the ADF pickup roller assembly (4 of 6) ....................................................................... 86

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Figure 5-24 Replacing the ADF pickup roller assembly (5 of 6) ....................................................................... 87

Figure 5-25 Replacing the ADF pickup roller (6 of 6) ....................................................................................... 87

Figure 5-26 Remove the ADF scanner glass (1 of 3) ....................................................................................... 88

Figure 5-27 Remove the ADF scanner glass (2 of 3) ....................................................................................... 88

Figure 5-28 Remove the ADF scanner glass (3 of 3) ....................................................................................... 89

Figure 5-29 Remove the scanner assembly (1 of 10) ...................................................................................... 90

Figure 5-30 Remove the scanner assembly (2 of 10) ...................................................................................... 90

Figure 5-31 Remove the scanner assembly (3 of 10) ...................................................................................... 91

Figure 5-32 Remove the scanner assembly (4 of 10) ...................................................................................... 91

Figure 5-33 Remove the scanner assembly (5 of 10) ...................................................................................... 92

Figure 5-34 Remove the scanner assembly (6 of 10) ...................................................................................... 92

Figure 5-35 Remove the scanner assembly (7 of 10) ...................................................................................... 93

Figure 5-36 Remove the scanner assembly (8 of 10) ...................................................................................... 93

Figure 5-37 Remove the scanner assembly (9 of 10) ...................................................................................... 94

Figure 5-38 Remove the scanner assembly (10 of 10) .................................................................................... 94

Figure 5-39 Remove the print cartridge (1 of 2) ............................................................................................... 95

Figure 5-40 Remove the print cartridge (2 of 2) ............................................................................................... 95

Figure 5-41 Remove the product separation pad (1 of 2) ................................................................................ 96

Figure 5-42 Remove the product separation pad (2 of 2) ................................................................................ 96

Figure 5-43 Remove the product pickup roller (1 of 5) ..................................................................................... 97

Figure 5-44 Remove the product pickup roller (2 of 5) ..................................................................................... 97

Figure 5-45 Remove the product pickup roller (3 of 5) ..................................................................................... 98

Figure 5-46 Remove the product pickup roller (4 of 5) ..................................................................................... 98

Figure 5-47 Remove the product pickup roller (5 of 5) ..................................................................................... 99

Figure 5-48 Installing the scanner cushions ................................................................................................... 100

Figure 5-49 Remove the media input tray (1 of 3) ......................................................................................... 101

Figure 5-50 Remove the media input tray (2 of 3) ......................................................................................... 101

Figure 5-51 Remove the media input tray (3 of 3) ......................................................................................... 102

Figure 5-52 Remove the transfer roller .......................................................................................................... 103

Figure 5-53 Remove the side covers (1 of 4) ................................................................................................. 104

Figure 5-54 Remove the side covers (2 of 4) ................................................................................................. 104

Figure 5-55 Remove the side covers (3 of 4) ................................................................................................. 105

Figure 5-56 Remove the side covers (4 of 4) ................................................................................................. 105

Figure 5-57 Remove the print-cartridge door (1 of 2) ..................................................................................... 106

Figure 5-58 Remove the print-cartridge door (2 of 2) ..................................................................................... 106

Figure 5-59 Remove the rear cover and fuser cover (1 of 3) ......................................................................... 107

Figure 5-60 Remove the rear cover and fuser cover (2 of 3) ......................................................................... 107

Figure 5-61 Remove the rear cover and fuser cover (3 of 3) ......................................................................... 108

Figure 5-62 Remove the front cover (1 of 4) .................................................................................................. 109

Figure 5-63 Remove the front cover (2 of 4) .................................................................................................. 109

Figure 5-64 Remove the front cover (3 of 4) .................................................................................................. 110

Figure 5-65 Remove the front cover (4 of 4) .................................................................................................. 110

Figure 5-66 Remove the speaker assembly (1 of 2) ...................................................................................... 111

Figure 5-67 Remove the speaker assembly (2 of 2) ...................................................................................... 111

Figure 5-68 Remove the formatter ................................................................................................................. 113

Figure 5-69 Remove the power supply (1 of 7) .............................................................................................. 114

Figure 5-70 Remove the power supply (2 of 7) .............................................................................................. 115

Figure 5-71 Remove the power supply (3 of 7) .............................................................................................. 115

Figure 5-72 Remove the power supply (4 of 7) .............................................................................................. 116

Figure 5-73 Remove the power supply (5 of 7) .............................................................................................. 116

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Figure 5-74 Remove the power supply (7 of 7) .............................................................................................. 117

Figure 5-75 Remove the power supply (7 of 7) .............................................................................................. 117

Figure 5-76 Remove the scanner support-frame (1 of 5) ............................................................................... 118

Figure 5-77 Remove the scanner support-frame (2 of 5) ............................................................................... 119

Figure 5-78 Remove the scanner support-frame (3 of 5) ............................................................................... 119

Figure 5-79 Remove the scanner support-frame (4 of 5) ............................................................................... 120

Figure 5-80 Remove the scanner support-frame (5 of 5) ............................................................................... 120

Figure 5-81 Remove the laser/scanner (1 of 7) ............................................................................................. 121

Figure 5-82 Remove the laser/scanner (2 of 7) ............................................................................................. 122

Figure 5-83 Remove the laser/scanner (3 of 7) ............................................................................................. 122

Figure 5-84 Remove the laser/scanner (4 of 7) ............................................................................................. 123

Figure 5-85 Remove the laser/scanner assembly (5 of 7) ............................................................................. 123

Figure 5-86 Remove the laser/scanner assembly (6 of 7) ............................................................................. 124

Figure 5-87 Remove the laser/scanner assembly (7 of 7)Remove the laser/scanner assembly (7 of 7) ....... 124

Figure 5-88 Remove the main motor (1 of 4) ................................................................................................. 125

Figure 5-89 Remove the main motor (2 of 4) ................................................................................................. 126

Figure 5-90 Remove the main motor (3 of 4) ................................................................................................. 126

Figure 5-91 Remove the main motor (4 of 4) ................................................................................................. 127

Figure 5-92 Remove the fuser (1 of 6) ........................................................................................................... 128

Figure 5-93 Remove the fuser (2 of 6) ........................................................................................................... 129

Figure 5-94 Remove the fuser (3 of 6) ........................................................................................................... 129

Figure 5-95 Remove the fuser (4 of 6) ........................................................................................................... 130

Figure 5-96 Remove the fuser assembly (5 of 6) ........................................................................................... 130

Figure 5-97 Remove the fuser assembly (6 of 6) ........................................................................................... 131

Figure 5-98 Remove the paper-pickup assembly (1 of 4) .............................................................................. 132

Figure 5-99 Remove the paper-pickup assembly (2 of 4) .............................................................................. 133

Figure 5-100 Remove the paper-pickup assembly (3 of 4) ............................................................................ 133

Figure 5-101 Remove the paper-pickup assembly (4 of 4) ............................................................................ 134

Figure 5-102 Remove the Drive-gear assembly and drive belt (1 of 4). ........................................................ 135

Figure 5-103 Remove the Drive-gear assembly and drive belt (2 of 4). ........................................................ 135

Figure 5-104 Remove the Drive-gear assembly and drive belt (3 of 4). ........................................................ 136

Figure 5-105 Remove the Drive-gear assembly and drive belt (4 of 4). ........................................................ 136

Figure 6-1 Print-cartridge high-voltage connection points (right side) ............................................................ 180

Figure 6-2 Print-cartridge high-voltage connection points (left side) .............................................................. 181

Figure 6-3 ECU connectors ............................................................................................................................ 194

Figure 6-4 Formatter connectors .................................................................................................................... 195

Figure 6-5 Fax card connectors ..................................................................................................................... 196

Figure 6-6 Solenoid and motor ....................................................................................................................... 197

Figure 6-7 Rollers ........................................................................................................................................... 198

Figure 6-8 Sensors ......................................................................................................................................... 199

Figure 6-9 Major components ........................................................................................................................ 200

Figure 6-10 PCAs (base unit) ......................................................................................................................... 201

Figure 6-11 Scanner and ADF ....................................................................................................................... 202

Figure 6-12 Circuit diagram ........................................................................................................................... 203

Figure 7-1 Scanner and ADF assemblies ...................................................................................................... 218

Figure 7-2 ADF internal components ............................................................................................................. 220

Figure 7-3 Assemblies .................................................................................................................................... 222

Figure 7-4 External covers and panels .......................................................................................................... 224

Figure 7-5 Internal components (1 of 3) ......................................................................................................... 226

Figure 7-6 Internal components (2 of 3) ......................................................................................................... 228

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Figure 7-7 Internal components (3 of 3) ......................................................................................................... 230

xvi ENWW

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1 Product information

Quick access to product information

Product comparison

Product features

Product walkaround

Software description

Software for Windows

Software for Macintosh

Uninstall software

Media specifications

ENWW 1

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Quick access to product information

Use the following Web site to find information about the product.

● www.hp.com/support/ljm1522

Table 1-1 Product guides

Guide Description

HP LaserJet M1522 MFP Getting

Started Guide

Provides step-by-step instructions for installing and setting up the product.

HP LaserJet M1522 MFP Series

User Guide

Provides detailed information for using the product and problem-solving. Available on the product CD or in Program Group if the software is installed on a computer.

HP ToolboxFX

Online Help

To check the product status and settings, and to view problem-solving information and online documentation, use the HP ToolboxFX. You must have performed a complete software installation in order to use the HP ToolboxFX. See the user guide for more information about software installation.

Provides information about options that are available in the printer drivers. To view a Help file, open the online Help through the printer driver.

2 Chapter 1 Product information ENWW

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Product comparison

The product is available in the following configurations.

HP LaserJet M1522n MFP HP LaserJet M1522nf MFP

Prints letter-size pages at speeds up to 24 pages per minute (ppm) and A4-size pages at speeds up to 23 ppm.

HP LaserJet M1522n MFP, plus:

● PCL 5 and PCL 6 printer drivers and HP postscript level 3 emulation.

● V.34 fax modem and 4-megabyte (MB) flash fax-storage memory.

Two RJ-11 fax phone line ports

Priority input tray holds up to 10 sheets of print media.

● Tray 1 holds up to 250 sheets of print media or 10 envelopes.

Hi-Speed USB 2.0 port and 10/100 Base-T network port.

● 64-MB random-access memory (RAM).

Flatbed scanner and 50-page automatic document feeder (ADF).

ENWW Product comparison 3

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Product features

Performance

Print quality

Fax (fax models only)

Copy

Scan

Networking

Printer driver features

Interface connections

Economical printing

Supplies

Accessibility

Prints up to 24 ppm (letter) or 23 ppm (A4).

● 600 x 2 dots per inch (dpi) with Resolution Enhancement Technology (RET).

Adjustable settings to optimize print quality.

● The HP UltraPrecise print cartridge has a finer toner formulation that provides sharper text and graphics.

Full-functionality fax capabilities with a V.34 fax; includes a phone book, fax/tel, and delayed-fax features.

Includes ADF that allows faster, more efficient copy jobs with multiple-page documents.

The product provides 1,200 pixels per inch (ppi), 24-bit full-color scanning from letter/A4size scanner glass.

● The product provides 300 ppi, 24-bit full-color scanning from the automatic document feeder (ADF).

Includes an ADF that allows faster, more efficient scan jobs with multiple-page documents.

● TCP/IP

IPv4

◦ IPv6

Fast printing performance, built-in Intellifont and TrueType scaling technologies, and advanced imaging capabilities are benefits of the PCL 6 printer language.

Hi-Speed USB 2.0 port.

● 10/100 Base-T ethernet network port (RJ-45).

RJ-11 fax/phone cable ports (fax models only).

N-up printing (printing more than one page on a sheet).

● EconoMode setting.

A supplies status page that displays the amount of life remaining in the print cartridge.

● The product ships with a 1,000-page (average yield) starter cartridge. The average yield for replacement cartridges is 2,000 pages.

Authentication for HP print cartridges.

● Enabled supplies-ordering capability.

Online user guide that is compatible with text screen-readers.

Print cartridges can be installed and removed by using one hand.

All doors and covers can be opened by using one hand.

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Product walkaround

Front view

1

6

5

2

3

4

7

3

4

1

2

5

6

7

Automatic document feeder (ADF) input tray

Automatic document feeder (ADF) output bin

Control panel

Print-cartridge door latch

Output bin

Priority input tray

Tray 1

Back view

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8

9

Interface ports

Power switch

10

Power connector

11

Kensington lock

11

10

9

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Interface ports

All models have a 10/100 Base-T (RJ-45) network port and a Hi-Speed USB 2.0 port. Fax models have fax ports as well.

1

2

3

1

2

3

Hi-Speed USB 2.0 port

Network port

Fax ports (fax models only)

Control-panel

1 2

3

4

5

1

2

3

4

5

Fax controls (fax models only). Use the fax controls to change commonly used fax settings.

Alphanumeric buttons. Use the alphanumeric buttons to type data into the product control-panel display and dial telephone numbers for faxing.

Setup and cancel controls. Use these controls to select menu options, determine the product status, and cancel the current job.

Copy controls. Use these controls to change commonly used copy settings and to start copying.

Scan controls. Use these controls to scan to e-mail or to a folder.

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Serial number and model number location

The serial number and product model number label is on the back of the product.

ENWW Product walkaround 7

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Software description

Supported operating systems

The product supports the following operating systems:

Full software installation

● Windows XP (32-bit and 64-bit)

Print and scan driver

● Windows 2000

Windows Vista (32-bit and 64-bit)

Windows 2003 Server (32-bit)

● Mac OS X v10.3, v10.4, and later

Printer driver only

● Linux (Web only)

UNIX model scripts (Web only)

NOTE:

For Mac OS X v10.4 and later, PPC and Intel Core Processor Macs are supported.

Supported printer drivers

Operating system PCL 5 PCL 6 HP postscript level 3 emulation

Windows

1 1

Mac OS X v10.3, v10.4, and later

Linux

2

1

2

Driver can be installed by using the Microsoft Add Printer wizard, too.

For Linux, download the HP postscript level 3 emulation driver from www.hp.com/go/linuxprinting .

The printer drivers include online Help that has instructions for common printing tasks and also describes the buttons, checkboxes, and drop-down lists that are in the printer driver.

Software included with the product

There are several options for completing a recommended install. Easy Install will complete the installation with default settings. Advanced Install allows you to select custom settings and choose the components that are installed.

Recommended installation for Windows

● HP drivers

PCL 6 printer driver

Scan driver

HP MFP software

HP ToolboxFX

HP LaserJet Scan program

HP Send Fax program and driver

8 Chapter 1 Product information ENWW

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HP Fax Setup Wizard

Uninstall program

HP Update program

HP Customer Participation Program

Shop for HP Supplies program

Other programs

Readiris OCR (not installed with other software; separate installation is required)

Express installation (USB or network)

The following software is included with an Express installation:

PCL 6 printer driver

Scan driver

NOTE:

Express installation supports faxing by using the control panel.

NOTE:

PCL 5 and HP postscript level 3 emulation drivers can be installed using the Microsoft Add

Printer wizard.

Macintosh software

HP Product Setup Assistant

HP Device Configuration

HP Uninstaller

HP LaserJet software

HP Scan

HP Director

Fax program

Scan to e-mail program

HP Photosmart

Software for Windows

When you install the software for Windows, you can directly connect the product to a computer by using a USB cable, or you can connect the product to a network by using the internal print server. See the getting started guide for installation instructions, and see the Readme file for the latest software information.

HP ToolboxFX

Perform a typical installation in order to use HP ToolboxFX.

ENWW Software for Windows 9

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HP ToolboxFX provides links to product status information and help information, such as the user guide, and tools for product problem-solving.

Embedded Web server (EWS)

The EWS is a Web-based interface that provides simple access to product status and configurations, including network configurations and Smart Printing Supplies (SPS) functionality.

You can gain access to the EWS through the network connection to the product. Type the product IP address in a Web browser to open the product EWS home page in the browser. From the home page, you can use the tabs and left navigation menu to check the status of the product, configure the product, or check the status of the supplies.

The following are supported browsers:

Internet Explorer 5.0 or later

Netscape Navigator 4.75 or later

Opera 6.05 or later

● Safari 1.2 or later

Software for Macintosh

For Mac OS X v10.3, v10.4, and later, use Print Center to print.

NOTE:

For Macintosh computers, HP ToolboxFX is not supported.

HP Director

HP Director is a software program for working with documents. When the document is loaded into the

ADF and the computer is connected directly to the product, HP Director appears on the computer screen to initiate faxing, scanning, or changing settings on the product through Macintosh Configure Device.

Also included is the HP product Setup Assistant, which sets up the fax and print queues.

Macintosh Configure Device (Mac OS X v10.3, v10.4, and later)

Macintosh Configure Device is a Web-based program that provides access to information about the product (or example, information about supplies status and product settings). Use Macintosh Configure

Device to monitor and manage the product from the computer.

NOTE:

You must perform a complete software installation to use Macintosh Configure Device.

Check the product status and print information pages.

● Check and change product settings.

Check default print settings.

● Check and change fax settings, including IP configuration, Advanced, mDNS, SNMP, network configuration, and fax reports.

You can view Macintosh Configure Device when the product is directly connected to a computer or when it is connected to the network.

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NOTE:

You do not have to have Internet access to open and use Macintosh Configure Device.

View Macintosh Configure Device when the product is connected to the computer

1.

Open HP Director by clicking the HP Director icon in the dock.

2.

In HP Director, click Settings.

3.

Select Configure Device to open the Macintosh Configure Device home page in a browser.

View Macintosh Configure Device when the product is connected to the network

1.

Open one of the following browsers:

● Internet Explorer 5.0 or later

Netscape Navigator 4.75 or later

● Opera 6.05 or later

Safari 1.2 or later

2.

Type the IP address of the product into the Web browser to open the Macintosh Configure Device home page.

PDEs (Mac OS X v10.3, v10.4, and later)

PDEs are code plug-ins that provide access to product features, such as information about the number of copies, two-sided printing, and quality settings. An installation program for the PDEs and other software is provided on the product CD for Macintosh.

Uninstall software

Windows

Use the Add or Remove Programs method in Windows to remove the product software. This method does not require you to have the software CD.

1.

Click Start, point to Settings, and then click Control Panel.

NOTE:

In Windows XP, click Start, and then click Control panel.

2.

Double-click Add or Remove Programs.

3.

Scroll through the list of software programs and click HP LaserJet M2727.

4.

Click Remove.

Macintosh

To remove the software, drag the PPD files to the trash can.

ENWW Uninstall software 11

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Media specifications

Supported paper and print media sizes

This product supports a number of paper sizes, and it adapts to various media.

NOTE:

To obtain best print results, select the appropriate paper size and type in the print driver before printing.

Table 1-2 Supported paper and print media sizes

Size Dimensions Priority input tray Tray 1

Letter 216 x 279 mm (8.5 x 11 inches)

Legal

A4

Executive

A3

A5

A6

1

11 x 17

B4 (JIS)

B5 (JIS)

8k

16k

216 x 356 mm (8.5 x 14 inches)

210 x 297 mm (8.27 x 11.69 inches)

184 x 267 mm (7.24 x 10.51 inches)

297 x 420 mm (11.69 x 16.54 inches)

148 x 210 mm (5.83 x 8.27 inches)

105 x 148 mm (4.13 x 5.83 inches)

279 x 432 mm (11 x 17 inches)

257 x 364 mm (10.12 x 14.33 inches)

182 x 257 mm (7.17 x 10.12 inches)

270 x 390 mm (10.63 x 15.35 inches)

197 x 273 mm (7.75 x 10.75 inches)

16k

16k

8.5 x 13

4 x 6 1

195 x 270 mm (7.7 x 10.6 inches)

184 x 260 mm (7.25 x 10.25 inches)

216 x 330 mm (8.5 x 13 inches)

107 x 152 mm (4 x 6 inches)

5 x 8 1

10 x 15 cm 1

127 x 203 mm (5 x 8 inches)

100 x 150 mm (3.9 x 5.9 inches)

1

Custom Minimum—76 x 127 mm (3 x 5 inches); Maximum—

216 x 356 mm (8.5 x 14 inches)

These sizes are supported as custom sizes.

12 Chapter 1 Product information ENWW

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Table 1-3 Supported envelopes and postcards

Size Dimensions

Envelope #10 105 x 241 mm (4.13 x 9.49 inches)

Envelope DL

Envelope C5

110 x 220 mm (4.33 x 8.66 inches)

162 x 229 mm (6.93 x 9.84 inches)

Envelope B5 176 x 250 mm (6.7 x 9.8 inches)

Envelope Monarch 98 x 191 mm (3.9 x 7.5 inches)

Postcard

Double postcard

100 x 148 mm (3.94 x 5.83 inches)

148 x 200 mm (5.83 x 7.87 inches)

Priority input tray Tray 1

Supported paper types and tray capacity

This product has the following tray priority for feeding print media:

1.

Priority input tray

2.

Tray 1

Minimum media dimensions are 76 x 127 mm (3 x 5 inches).

Maximum media dimensions are 216 x 356 mm (8.5 x 14 inches).

To obtain the best print results, change the paper size and paper type settings in the printer driver before printing.

Type is

Plain

Color

Preprinted

Prepunched

Recycled

Light

Envelopes

Labels

Bond

Rough

Transparencies

Mid weight

Media specifications Priority input tray capacity

75 g/m 2 (20 lb) to 104 g/m 2 (27 lb) Up to 10 sheets

60 g/m

2

(16 lb) to 74 g/m

2

(20 lb) Up to 10 sheets

Less than 90 g/m 2 (24 lb)

1 envelope

Standard 1 sheet

75 g/m 2 (20 lb) to 104 g/m 2 (27 lb) 1 sheet

75 g/m 2 (20 lb) to 104 g/m 2 (27 lb) 1 sheet

4 mm (0.1 inches) Monochrome

Overhead

1 sheet

96 g/m 2 (25 lb) to 110 g/m 2 (29 lb) Up to 10 sheets

Tray 1 capacity

1

Up to 250 sheets

Up to 260 sheets

Up to 10 envelopes.

Not supported.

Up to 250 sheets

Up to 200 sheets

Up to 200 sheets

Up to 200 sheets

ENWW Media specifications 13

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Type is Media specifications Priority input tray capacity

Heavy

111 g/m

(33 lb)

2

(29 lb) to 130 g/m

2 Up to 10 sheets

Extra heavy

131 g/m 2 (33 lb) to 175 g/m 2

(47 lb)

Up to 10 sheets

1

Letterhead

75 g/m 2 (20 lb) to 104 g/m 2 (27 lb) Up to 10 sheets

The maximum stack height for tray 1 is 25 mm (0.9 inches).

Tray 1 capacity

1

Not supported.

Not supported.

Up to 250 sheets

14 Chapter 1 Product information ENWW

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2 Installation

Site preparations

What was in the box

Install input devices

Install supplies

ENWW 15

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Site preparations

Operating environment

Place the product on a sturdy, level surface in a well-ventilated area. Make sure that the air vents are not blocked and that the product is installed away from direct sunlight, open flames, and ammonia fumes.

Figure 2-1

Operating environment

59

5 mm

(23

.5

inc he s)

790 m m (

31

.0 inc hes)

Store or install the product in an area that meets the following requirements:

Temperature (printer; operating) 15 o to 32.5

o C (59 o to 90.5

o F)

Temperature (printer; storage) -20 o to 60 o C (-4 o to 140 o F)

Humidity (printer; operating) 10 to 80% relative humidity (no condensation)

Humidity (printer; storage) 10% to 90% relative humidity (no condensation)

Temperature (toner cartridge; storage) -20 o to 40 o C (-4 to 104 o F)

Humidity (toner cartridge; storage) 10% to 90% relative humidity (no condensation)

16 Chapter 2 Installation ENWW

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Minimum system requirements

Windows® 2000

Windows XP

Windows Millennium Edition (Me)

Windows Server 2000

● Windows 98

Mac OS X v10.3 and later

● 128 MB RAM for Windows operating systems

32 MB RAM for Macintosh operating systems

● 250 MB hard-disk space (full installation)

CD-ROM drive

● USB port

ENWW Site preparations 17

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What was in the box

The following components are included in the box.

NOTE:

The USB and network cables are not included.

3

1

2

4

5

7

HP LaserJet M

XXXX mfp

Getting Starte d Guide

8

6

10

9

Item

3

4

5

1

2

8

9

6

7

10

Description

HP LaserJet M1522 MFP

Automatic document feeder (ADF) input tray

Print cartridge

Control-panel faceplate (if not already installed)

Priority input tray extension

Start guide and support flyer

CD-ROMs (software and online user guide)

Power cord

Fax cord

Tray 1

18 Chapter 2 Installation ENWW

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Install input devices

ADF input tray

1.

Open the ADF cover.

2.

Align the two tabs on the input tray with the grooves in the ADF.

3.

Slide the tray into the grooves until the tray snaps into place.

4.

Close the ADF cover.

ENWW Install input devices 19

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Priority input tray

The priority input tray is accessed from the front of the product. The product prints from the priority input tray before attempting to print from tray 1.

Media guides ensure that the media is correctly fed into the product and that the print is not skewed

(crooked on the media). When loading media, adjust the media guides to match the width of the media that you are using.

20 Chapter 2 Installation ENWW

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Tray 1

1.

Push tray 1 into the product

2.

Open the tray cover, and then adjust the media guides out.

3.

Load the paper in the tray, snug the media guides against the stack, and then close the try cover.

ENWW Install input devices 21

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Install supplies

Install the print cartridge

1.

Open the print-cartridge door.

2.

Remove the new print cartridge from its packaging, and then rock the print cartridge back and forth.

3.

Remove the orange cover from the print cartridge, and then pull the orange tab straight out to remove the sealing tape.

22 Chapter 2 Installation ENWW

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4.

Insert the cartridge into the product until it is firmly in place.

5.

Close the print-cartridge door.

ENWW Install supplies 23

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24 Chapter 2 Installation ENWW

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3 Maintenance

Manage supplies

Clean the product

Management tools

ENWW 25

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Manage supplies

This section describes replacing the print cartridge, the product pickup roller and separation pad, and the ADF pickup roller and separation pad.

Inspect any parts that wear when servicing the product. Replace them as needed, based on failure or wear rather than usage.

The following table lists approximate schedules for replacing consumables.

Life expectancies of supplies

Item Capacity

HP LaserJet M1522 MFP Series Recommended maximum of 3,000 pages per month

1

Print cartridge 2,000 pages

1 (standard)

For information about the yield for the cartridges, see www.hp.com/go/pageyield . Actual yield depends on specific use.

Check and order supplies

You can check the supplies status by using the product control panel, printing a supplies status page, or viewing HP ToolboxFX. Hewlett-Packard recommends that you place an order for a replacement print cartridge when Low message for a print cartridge first appears. Use a new, authentic HP print cartridge to obtain the following types of supplies information:

● Amount of cartridge life remaining

Estimated number of pages remaining

● Number of pages printed

Other supplies information

NOTE:

If the product is connected to the network, you can set HP ToolboxFX to notify you by e-mail when a print cartridge is low. If the product is directly connected to a computer, you can set

HP ToolboxFX to notify you when supplies are low.

Store supplies

Follow these guidelines for storing print cartridges:

Do not remove the print cartridge from its package until you are ready to use it.

CAUTION:

To prevent damage, do not expose the print cartridge to light for more than a few minutes.

See

Environmental specifications on page 245 for operating and storage temperature ranges.

● Store the supply in a horizontal position.

Store the supply in a dark, dry location away from heat and magnetic sources.

26 Chapter 3 Maintenance ENWW

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Replace supplies

Print cartridge

1.

Open the print-cartridge door.

2.

Grasp the handle on the print cartridge, and then pull the cartridge straight out to remove it. See the recycling information inside the print cartridge box.

3.

Remove the new print cartridge from its packaging, and then rock the print cartridge back and forth.

ENWW Manage supplies 27

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4.

Remove the orange cover from the print cartridge, and then pull the orange tab straight out to remove the sealing tape.

5.

Insert the cartridge into the product until it is firmly in place.

6.

Close the print-cartridge door.

CAUTION:

If toner gets on any clothing, wipe it off with a dry cloth and wash the clothing in cold water.

Hot water sets toner into the fabric.

HP policy on non-HP supplies

Hewlett-Packard Company cannot recommend the use of non-HP supplies, either new or remanufactured. Because they are not HP products, HP cannot influence their design or control their quality. Service or repairs required as a result of using a non-HP supply will not be covered under the warranty.

28 Chapter 3 Maintenance ENWW

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HP fraud hotline

Call the HP fraud hotline if the product or HP ToolboxFX indicates that the print cartridge is not an

HP print cartridge and you think that it is genuine. HP will help determine if the product is genuine and take steps to resolve the problem.

The print cartridge might not be a genuine HP one if you notice the following issues:

You are experiencing a large number of problems with the print cartridge.

The print cartridge does not look like it usually does (for example, the pull tab or the box is different).

In the United States, call toll-free: 1-877-219-3183.

Outside the United States, you can call collect. Dial the operator and ask to place a collect call to this telephone number: 1-770-263-4745. If you do not speak English, a representative at the HP fraud hotline who speaks your language will assist you. Or, if someone who speaks your language is not available, a language line interpreter will connect approximately one minute after the beginning of the call. The language line interpreter is a service that will translate between you and the representative for the HP fraud hotline.

ENWW Manage supplies 29

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Clean the product

Clean the exterior

Use a soft, damp, lint-free cloth to wipe dust, smudges, and stains off of the exterior of the product.

Clean the flatbed scanner glass

Dirty glass, from fingerprints, smudges, hair, and so on, slows down performance and affects the accuracy of special features such as fit-to-page and copy.

NOTE:

If streaks or other defects appear only on copies produced from the ADF, clean the ADF scanner glass (step 3). It is not necessary to clean the flatbed scanner glass.

1.

Turn off the product, unplug the power cord from the electrical outlet, and raise the scanner cover.

2.

Clean the glass by using a soft cloth or sponge that has been moistened with nonabrasive glass cleaner.

CAUTION:

Do not use abrasives, acetone, benzene, ammonia, ethyl alcohol, or carbon tetrachloride on any part of the product; these can damage the product. Do not place liquids directly on the glass. They might seep under it and damage the product.

3.

Clean the ADF scanner glass by using a soft cloth or sponge that has been moistened with nonabrasive glass cleaner.

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Clean the scanner-cover backing

1.

Turn off the product, unplug the power cord from the electrical outlet, and raise the scanner cover.

2.

Clean the white scanner-cover backing by using a soft cloth or sponge that has been moistened with mild soap and warm water. Also, clean the ADF scanner glass (callout 1) next to the flatbed scanner glass.

3.

Wash the backing gently to loosen debris; do not scrub the backing.

4.

Dry the backing by using a chamois or soft cloth.

CAUTION:

Do not use paper-based wipes because they might scratch the backing.

5.

If this does not clean the backing well enough, repeat the previous steps and use isopropyl alcohol to dampen the cloth or sponge, and then wipe the backing thoroughly with a damp cloth to remove any residual alcohol.

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Clean the ADF pickup-roller assembly

1.

Perform the removal steps from

ADF pickup roller assembly on page 85

.

2.

Wipe the assembly with a soft cloth.

3.

Return the assembly to the same place in the ADF. The largest roller goes in back, and the gear side is away from you.

4.

Lower the green lever until the flat green part fits between the rollers. Press down on the green lever until you hear a snap.

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5.

To check for correct installation, lift the green lever until it remains open. The pickup-roller assembly should be secured to the lever and should not fall out.

6.

Make sure that both sides of the assembly are secured with the green hooks.

7.

Lower the green lever and the roller assembly and close the ADF cover.

8.

Plug in the product, and then turn it on.

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Clean the paper path

During the printing process, paper, toner, and dust particles can accumulate inside the product. Over time, this buildup can cause print-quality problems such as toner specks or smearing. This product has a cleaning mode that can correct and prevent these types of problems.

Specks Smearing

Clean the paper path from HP ToolboxFX

Use HP ToolboxFX to clean the paper path. This is the recommended cleaning method. If you do not

have access to HP ToolboxFX, use the method in Clean the paper path from the product control panel on page 34 .

1.

Make sure that the product is turned on and in the Ready state, and that media is loaded in tray 1 or tray 2.

2.

Open HP ToolboxFX, click the product, and then click the System Settings tab.

3.

Click the Service tab, and then click Start.

A page feeds through the product slowly. Discard the page when the process is completed.

Clean the paper path from the product control panel

If you do not have access to HP ToolboxFX, you can print and use a cleaning page from the product control panel.

1.

Press Setup .

2.

Use the arrow buttons to select the Service menu, and then press OK .

3.

Use the arrow buttons to select Cleaning mode, and then press OK .

4.

Load plain letter or A4 paper when you are prompted.

5.

Press OK again to confirm and begin the cleaning process.

A page feeds through the product slowly. Discard the page when the process is completed.

Calibrate the scanner

During the printing process, paper, toner, and dust particles can accumulate inside the product. Over time, this buildup can cause print-quality problems such as toner specks or smearing. This product has a cleaning mode that can correct and prevent these types of problems.

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Calibrate the scanner from HP ToolboxFX

1.

Open HP ToolboxFX.

2.

Click the product, and then click the Device Settings folder.

3.

Click the Print Quality page, and then select Calibrate now.

4.

Click Apply to start the calibration process.

Calibrate the scanner from the product control panel

1.

At the control panel, press Setup .

2.

Open the Secondary Service menu by pressing and holding both the down arrow button and the

Cancel button.

3.

Press Setup again.

4.

Use the arrow buttons to select Calibrate, and then press OK .

5.

Use the arrow buttons to select the calibration mode, and then press OK .

The product scanner calibrates slowly. When the calibration process completes, the product prints a calibration report.

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Management tools

Information pages

Information pages reside within the product memory. These pages help diagnose and solve problems with the product.

NOTE:

If the product language was not correctly set during installation, you can set the language manually so the information pages print in one of the supported languages. Change the language by using the System setup menu on the control panel or the embedded Web server (EWS).

Page description How to print the page

Configuration page

Shows the current settings and product properties.

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press

OK .

3.

Use the arrow buttons to select Config report, and then press OK .

A second page also prints. On that page, the Fax Settings section provides details about the product fax settings.

Supplies status page 1.

On the product control panel, press Setup .

Shows the remaining life of the HP print cartridge, the estimated pages remaining, the number of pages printed, and other supplies information.

2.

Use the arrow buttons to select Reports, and then press

OK .

3.

Use the arrow buttons to select Supplies Status, and then press OK .

PCL, PCL 6, or PS font list 1.

On the product control panel, press Setup .

Shows which fonts are currently installed in the device.

Demo page

2.

Use the arrow buttons to select Reports, and then press

OK .

3.

Use the arrow buttons to select PCL font list, PS font

list, or PCL6 font list, and then press OK .

1.

On the product control panel, press Setup .

Contains examples of text and graphics.

2.

Use the arrow buttons to select Reports, and then press

OK .

Event log

3.

Use the arrow buttons to select Demo page, and then press OK .

You can print the event log from HP ToolboxFX, the embedded

Web server, or HP Web Jetadmin.

Usage page 1.

On the product control panel, press Setup .

Shows a page count for each size of paper printed, the number of one-sided (simplexed) or two-sided (duplexed) pages, and the average percentage of coverage.

2.

Use the arrow buttons to select Reports, and then press

OK .

3.

Use the arrow buttons to select Usage page, and then press OK .

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Page description

Menu map

Shows the control-panel menus and available settings.

Network report

Shows the product network settings.

Fax reports

How to print the page

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press

OK .

3.

Use the arrow buttons to select Menu structure, and then press OK .

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports , and then press

OK .

3.

Use the arrow buttons button to select Network report, and then press OK .

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports , and then press

OK .

3.

Use the arrow buttons button to select Fax reports, and then press OK .

4.

Use the arrow buttons button to select the report that you want to print, and then press OK .

HP ToolboxFX

HP ToolboxFX is a program that you can use to complete the following tasks:

Check the product status.

Configure the product settings.

View troubleshooting information.

View online documentation.

You can view HP ToolboxFX when the product is directly connected to a computer or when it is connected to the network. You must perform the recommended full software installation to use

HP ToolboxFX.

View HP ToolboxFX

Open HP ToolboxFX in one of these ways:

● In the Windows system tray or on your desktop, double-click the HP ToolboxFX icon.

On the Windows Start menu, click Programs (or All Programs in Windows XP), click HP, click

HP LaserJet M1522, and then click HP ToolboxFX.

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Status

The HP ToolboxFX Status tab contains links to the following main pages:

Device Status. View product status information. This page indicates product conditions such as a jam or an empty tray. After you correct a problem with the product, click Refresh status to update the product status.

Supplies Status. View detailed supplies information such as the estimated percent of life remaining in the print cartridge and the number of pages that have been printed with the current print cartridge. This page also has links to order supplies and to find recycling information.

Device Configuration. View a detailed description of the current product configuration, including the amount of memory installed and whether optional trays are installed.

Network Summary. View a detailed description of the current network configuration, including the

IP address and network status.

Print Info Pages. Print the configuration page and various other information pages that are available for the product, such as the supplies status page and the demo page.

Event Log. View a history of product errors. The most recent error is at the top of the list.

Event log

The event log is a four-column table where the product events are logged for your reference. The log contains codes that correspond to the error messages that appear on the product control-panel display.

The number in the Page Count column specifies the total number of pages that the product had printed when the error occurred. The event log also contains a brief description of the error. For more information about error messages, see

Control-panel messages on page 140 .

Alerts

The HP ToolboxFX Alerts tab contains links to the following main pages:

Set up Status Alerts . Set up the product to send you pop-up alerts for certain events, such as low toner levels.

Set up E-mail Alerts. Set up the product to send you e-mail alert messages for certain events, such as low toner levels.

Set up status alerts

Use HP ToolboxFX to set up the product so that it issues pop-up alerts to your computer when certain events occur. Events that trigger alerts include jams, low levels of toner in HP print cartridges, non-HP print cartridge in use, empty input trays, and specific error messages.

Select the pop-up format, the tray icon format, or both for the alerts. The pop-up alerts only appear when the product is printing from the computer on which you set up the alerts.

NOTE:

You must click Apply before the changes take effect.

Set up e-mail alerts

Use HP ToolboxFX to configure up to two e-mail addresses to receive alerts when certain events occur.

You can specify different events, such as a low cartridge or a paper jam, for each e-mail address. Enter the information for the e-mail server that will send out the e-mail alert messages for the product.

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NOTE:

You must click Apply before the changes take effect.

Fax

Use the HP ToolboxFX Fax tab to perform fax tasks from your computer. The Fax tab contains links to the following main pages:

Fax Tasks. Set the fax receive mode.

Fax Phone Book. Add, edit, or delete entries in the product phone book.

Fax Send Log. View all of the recent faxes that have been sent from the product.

Fax Receive Log. View all of the recent faxes that have been received by the product.

Block Faxes. Add, delete, or view fax numbers that are blocked.

Fax Data Properties. Manage the space used to store faxes on your computer. These settings apply only if you have chosen to send or receive faxes remotely from your computer.

Fax tasks

The following three options are available when receiving a fax:

● Print the fax. You can also select an option to have a message appear on your computer to notifying you when the fax was printed.

Receive the fax on your computer. You can also select an option to have a message appear on your computer to notifying you when the fax arrives. If the fax machine is connected to multiple computers, only one computer can be designated to receive faxes.

● Forward the fax to another fax machine.

For more information about fax tasks, see the user guide.

NOTE:

You must click Apply before the changes take effect.

Fax phone book

Use the HP ToolboxFX fax phone book to add and remove individuals or groups on your speed-dial list, import phone books from a variety of sources, and update and maintain the contact list.

To add an individual contact to the speed-dial list, select the row of the speed dial number that you want to specify. Type the contact name in the Contact name window. Type the fax number in the

Fax number window. Click Add.

To add a group of contacts to the speed-dial list, select the row of the speed-dial number that you want to specify. Click Add Group. Double-click a contact name from the list on the left to move it to the group list on the right, or select a name on the left and then click the appropriate arrow to move it to the group list on the right. You can also use those two methods to move names from right to left. When you have created a group, type a name in the Group name window, and then click OK.

To edit an existing individual speed-dial entry, click anywhere on the row containing the contact name to select it, and then click Update. Type changes in the appropriate windows, and then click

OK.

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To edit an existing group-speed-dial entry, click anywhere on the row containing the group name to select it, and then click Update. Make any required changes, and then click OK.

To delete an entry from the speed-dial list, select the item, and then click Delete.

To move speed dial entries, select the entry and then click Move, or select Move and then specify the entry in the dialog box. Either select Next empty row or specify the number of the row where you want to move the entry.

NOTE:

If you specify a row that is occupied, the new entry will overwrite the existing entry.

To import contacts from a phone book that exists in Lotus Notes, Outlook, or Outlook Express, click

Import/Export Phone Book. Select the Import option, and then click Next. Select the appropriate software program, navigate to the appropriate file, and then click Finish. To export contacts from a phone book, click Import/Export Phone Book. Select the Export option, and then click Next.

Enter the file name or browse to the file to which you want to export contacts, and then click

Finish. You can also select individual entries from the phone book instead of importing the entire phone book.

To delete all entries, click Delete All, and then click Yes.

In addition to numerical digits, the following are valid characters for fax numbers:

(

)

+

-

*

#

R

W

.

,

<space>

NOTE:

You must click Apply before the changes take effect.

see the user guide.

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Fax send log

The HP ToolboxFX fax send log lists all recently sent faxes and information about them, including the date and time sent, job number, fax number, page count, and the results.

Click any column heading in the fax send log to re-sort the information in that column in ascending or descending order.

The Results column provides the fax status. If the fax attempt was unsuccessful, this column provides a description of why the fax was not sent.

See the user guide.

Fax receive log

The HP ToolboxFX fax receive log provides a list of all recently received faxes and information about them including the date and time received, job number, fax number, page count, results, and an abbreviated fax image.

The fax receive log can be used to block future faxes. Check the Block Fax box next to a received fax listed on the log.

When a computer that is connected to the product receives a fax, the fax contains a View link. Clicking this link opens a new page that provides information about the fax.

Click on any column heading in the fax receive log to re-sort the information in that column in ascending or descending order.

The Results column provides the fax status. If the fax attempt was unsuccessful, this column provides a description of why the fax was not received.

NOTE:

You must click Apply before the changes take effect.

See the user guide.

Block Faxes

Block Faxes provides a list of all numbers that are blocked. Add, modify, or delete blocked fax numbers on this tab.

Help

The HP ToolboxFX Documentation tab contains links to the following main pages:

Troubleshooting

Animated demonstrations

User Guide. View information about the product usage, warranty, specifications, and support. The user guide is available in both HTML and PDF format.

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System Settings

The HP ToolboxFX System Settings tab contains links to the following main pages:

Device Information. View information about the product, such as the product description and a contact person.

Paper Handling. Change the product paper-handling settings, such as default paper size and default paper type.

Print Quality. Change the product print-quality settings.

Paper Types. Change the product mode settings for each media type, such as letterhead, prepunched, or glossy paper.

System Setup. Change the product system settings, such as product language and jam recovery.

Service. Gain access to various procedures required to maintain the product.

Device Polling. Change the product polling settings, which determine how often HP ToolboxFX collects data from the product.

Save/Restore Settings. Save the current settings for the product to a file on the computer. Use this file to load the same settings onto another product or to restore these settings to this product at a later time.

Password. Set, change, or clear the product security password.

NOTE:

A single password can be set from the control panel, HP ToolboxFX, or the embedded

Web server (EWS).

Device information

The HP ToolboxFX Device information page stores data about the product for future reference. The information that you type in these fields appears on the Configuration page. You can type any character in each of these fields.

NOTE:

You must click Apply before the changes take effect.

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Paper handling

Use the HP ToolboxFX paper-handling options to configure the default settings. These are the same options that are available on the product control-panel.

Three options are available for handling print jobs when the product is out of media:

● Select Wait for paper to be loaded.

Select Cancel from the Paper out action drop-down list to cancel the print job.

● Select Override from the Paper out time drop-down list to send the print job to another paper tray.

The Paper out time field specifies how long the product waits before acting on the selections. You can specify from 0 to 3600 seconds.

NOTE:

You must click Apply before the changes take effect.

Print quality

Use the HP ToolboxFX print-quality options to improve the appearance of print jobs. These are the same options that are available on the product control panel.

The four options provided for controlling print quality are resolution, REt (Resolution Enhancement technology), print density, and EconoMode.

Resolution. Select 600 resolution for average print jobs and Fast Res 1200 for higher-quality print jobs.

REt. You can turn on REt, which HP provides for improved print quality.

Print density. For increased print density, select a higher number. For decreased print density, select a lower number.

EconoMode. Turn EconoMode on when you are printing average print jobs. EconoMode is a feature that allows the product to use less toner per page. Selecting this option might extend the life of the toner supply and might reduce cost per page. However, it will also reduce print quality.

The printed image is lighter, but it is adequate for printing drafts or proofs. HP does not recommend full-time use of EconoMode. If EconoMode is used full-time, it is possible that the toner supply will outlast the mechanical parts in the print cartridge. If print quality begins to degrade under these circumstances, you will need to install a new print cartridge, even if there is toner supply remaining in the cartridge.

NOTE:

You must click Apply before the changes take effect.

Paper types

Use the HP ToolboxFX Paper types options to configure print modes that correspond to the various media types. Select Restore Modes to reset all modes to the factory settings.

NOTE:

You must click Apply before the changes take effect.

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System setup

Use the HP ToolboxFX system settings options to configure global settings for copy, fax, scan, and print, such as jam recovery and auto-continue.

NOTE:

You must click Apply before the changes take effect.

Service

During the printing process, paper, toner and dust particles can accumulate inside the product. Over time, this buildup can cause print-quality problems such as toner specks or smearing. HP ToolboxFX provides an easy method for cleaning the paper path. For more information, see

Clean the paper path from HP ToolboxFX on page 34 .

Device polling

You can turn off HP ToolboxFX device polling to reduce network traffic, but doing so also disables some

HP ToolboxFX features: pop-up alerts, fax log updates, the ability to receive faxes to this computer, and scanning using the Scan To button.

NOTE:

You must click Apply before the changes take effect.

Print Settings

The HP ToolboxFX Print Settings tab contains links to the following main pages:

Printing. Change the default product print settings, such as number of copies and paper orientation.

PCL5e. View and change the PCL5 settings.

PostScript. View and change the PS settings.

Printing

Use the HP ToolboxFX printing settings options to configure the settings for all print functions. These are the same options that are available on the product control panel.

NOTE:

You must click Apply before the changes take effect.

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PCL 5e

Use the PCL 5 options to configure the settings when you are using the PCL 5 print personality. These are the same options that are available on the PCL5 menu on the control panel.

NOTE:

You must click Apply before the changes take effect.

PostScript

Use the PostScript option when you are using the HP postscript level 3 emulation print personality. When the Print PostScript error option is turned on, the PostScript error page automatically prints when

HP postscript level 3 emulation errors occur.

NOTE:

You must click Apply before the changes take effect.

Network Settings

The network administrator can use the HP ToolboxFX Network Settings tab to control the networkrelated settings for the product when it is connected to an IP-based network.

Embedded Web server

This product is equipped with an embedded Web server (EWS), which provides access to information about product and network activities. A Web server provides an environment in which web programs may run, much in the same way that an operating system, such as Windows, provides an environment for programs to run on a computer. The output from these programs can then be displayed by a Web browser, such as Microsoft Internet Explorer, Safari, or Netscape Navigator.

An “embedded” Web server resides on a hardware device (such as an HP LaserJet product) or in firmware, rather than as software that is loaded on a network server.

The advantage of an EWS is that it provides an interface to the product that anyone with a networkconnected product and computer can use. There is no special software to install or configure, but you must have a supported Web browser on the computer. To gain access to the EWS, type the IP address for the product in the address line of the browser. (To find the IP address, print a configuration page.

For more information about printing a configuration page, see Information pages on page 36 .)

NOTE:

For Macintosh operating systems, you can use the EWS over a USB connection after installing the Macintosh software included with the product.

Features

The EWS allows you to view product and network status and manage printing functions from a computer.

With the EWS, you can complete the following tasks:

View product status information

● Determine the remaining life on all supplies and order new ones

View and change part of the product configuration

● View and print some internal pages

Select the language in which to display the EWS pages

● View and change network configuration

Set, change, or clear the product security password.

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NOTE:

Changing network settings in the EWS might disable some of product software or features.

Use HP Web Jetadmin software

HP Web Jetadmin is a Web-based software solution for remotely installing, monitoring, and troubleshooting network-connected peripherals. The intuitive browser interface simplifies cross-platform management of a wide range of devices, including HP and non-HP devices. Management is proactive, allowing network administrators the ability to resolve issues before users are affected. Download this free, enhanced-management software at www.hp.com/go/webjetadmin_software .

To obtain plug-ins to HP Web Jetadmin, click plug-ins, and then click the download link that is next to the name of the plug-in that you want. The HP Web Jetadmin software can automatically notify you when new plug-ins are available. On the Product Update page, follow the directions to automatically connect to the HP Web site.

If installed on a host server, HP Web Jetadmin is available to any client through a supported Web browser, such as Microsoft Internet Explorer 6.0 for Windows or Netscape Navigator 7.1 for Linux.

Browse to the HP Web Jetadmin host.

NOTE:

Browsers must be Java-enabled. Browsing from an Apple PC is not supported.

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4 Operational theory

Basic operation

Scanner and ADF functions and operation

Internal components (base unit)

Engine control system

Laser/scanner system

Pickup/feed/delivery system

Image-formation system

Fax functions and operation (fax models only)

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Basic operation

This chapter presents an overview of the relationships between major components in the product, and includes a detailed discussion of the image-formation system. The following systems are discussed:

Engine control system

Laser/scanner system

Pickup/feed/delivery system

Image-formation system

Figure 4-1

System block diagram

Sequence of operation for the base unit

Operational sequences are controlled by the microprocessor and the DC controller.

Table 4-1 Sequence of operation

Name Timing Purpose

WAIT From power-on until the end of the main-motor initial drive

Detects the presence of a print cartridge; clears potential from the drum surface and cleans the transfer roller

See Table 4-2 Power-on sequence on page 49 for

a complete description of the WAIT (power-on) period.

STBY (standby) From the end of the WAIT or LSTR period until either a print command is sent from the formatter or the power is turned off

Prepares the product to receive print commands

INTR (initial rotation)

From the time of the print command until the pickup solenoid is turned on

Prepares the photosensitive drum for printing

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Table 4-1 Sequence of operation (continued)

Name

PRINT

LSTR (last rotation)

Timing Purpose

From the end of the INTR period until the primary high-voltage is turned off

Forms the image on the photosensitive drum and transfers the toner image to the media

From the end of the PRINT period (when high-voltage is turned off) until the main motor stops rotating

Delivers the last page of a print job

After LSTR, the product either returns to STBY or, if another print command was sent from the formatter, enters INTR.

Table 4-2 Power-on sequence

Step Action

3

4

5

1

2

6

7

8

9

10

Power-on

CPU initialization

Start video interface communication

Check sensors for residual media

Main motor initial drive

Fuser heater initial drive. The fuser heater reaches a surface temperature of 100 o C.

Laser/scanner motor initial drive

High-voltage control

Detect presence of a print cartridge

Clean the transfer roller after the primary charging AC bias is turned on

Failure/abnormality check: detect laser/scanner failure, fuser failure, and open covers

Communication with the memory tag

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Scanner and ADF functions and operation

The following sections describe how the document scanner and the automatic document feeder (ADF) function.

Scanner functions

The scanner uses a light source, a color-separation method, and a charge-coupled device array (CCD) to collect optical information about the document and transform that into an image file. The scanner consists of these elements:

● A lamp (LED)

Five mirrors and a lens

A CCD

Figure 4-2

Optical system

Scanner Glass

LED Lam p

CCD

Lens

The scanner lamp illuminates a small strip of the document (called the raster line). The mirrors direct the light through the lens to the CCD. The CCD senses and records the light, creating an analog representation of the raster line. If the ADF is being used, the document then advances in the ADF to the next raster line. If the flatbed is being used, the scanner module advances to the next raster line.

This advancing and collection process continues to the end of the sheet.

The image data is collected in the motor controller board, where it is processed and sent to the formatter.

The formatter then handles the image data, outputting it as a copy, sending it through the fax card as a fax, or directing it to the computer as scanner output.

The resolution of the image data collected depends on the task being performed. Each pixel has 8 bits for each of the three colors (256 gray scale levels for each color), or a total of 24 bits per pixel (24-bit color).

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Scanner operation

At power-on and periodically at other times, the scanner assembly moves systematically to locate its home position. It then calibrates to a white strip located under the glass at the right end of the scan tub.

If the product detects a document in the ADF when a copy or scan is initiated (from the software or the control panel), the scan module moves to the left side of the scan tub and stops. The image is acquired as the paper is fed through the ADF past the scanner module.

If no document is detected in the ADF, the scan module acquires the image from the flatbed glass while slowly moving within the scan tub.

ADF operation

Standby (paper-loading) mode: In standby mode, the pickup roller is up and the stack-stop is down, preventing the user from inserting the original document too far. When a document is inserted correctly, the paper-present sensor detects its presence.

The standard operation of the ADF consists of the pick, feed, and lift steps.

Pick: When it receives a copy or scan command, the ADF motor engages the gear train to lower the pickup-roller assembly and raise the stack-stop. The first roller, called the pre-pick roller, moves the top few sheets forward into the ADF. The next roller is the pickup roller. This roller contacts the ADF separation pad, which separates multiple pages into single sheets.

Feed: The single sheet continues through the path. Along the way, the form sensor, which is a set distance from the ADF glass, detects the sheet. This alerts the scanner to start when the page reaches the glass. The scanner acquires the image, one raster line at a time, until it detects the end of the page.

The page is then ejected. The pick and feed steps are repeated as long as paper is detected in the ADF input tray.

Lift: When no more paper is detected in the ADF input tray and the form sensor detects the trailing edge of the last page, the last sheet is ejected and the motor turns in a sequence that lifts the pick-roller assembly to standby (paper-loading) mode again.

The ADF will not function when the ADF cover is open. The paper path is incomplete if the ADF cover is lifted from the glass.

ENWW Scanner and ADF functions and operation 51

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ADF paper path and ADF sensors

The following diagram shows the ADF paper path.

Figure 4-3

ADF paper path

Pick roller

Stack stop

ADF door open flag

Separation pad

Cleanout

Form sensor

Paper present sensor

Pre-pick roller

Picks top sheet

INPUT

TRA

Y

PAGE EJECTS FULLY

OUTPUT AREA

Prescan rollers

Postscan rollers

ADF glass

The paper-present sensor determines if paper is in the ADF. The form sensor detects the top and bottom edges of the document. One other sensor detects an open ADF door.

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ADF jam detection

The ADF has two sensors that detect paper. The paper-present sensor detects the presence of media in the ADF input tray. The form sensor detects media moving through the ADF. If a jam is detected, the

ADF immediately stops the paper feeding and a jam message appears on the control-panel display.

A jam can be detected under any of the following conditions:

Document-feeder jam. When documents are detected in the ADF input tray, and a command to copy, scan or fax is received, the scan module travels to the left side of the scan assembly and stops beneath the ADF scanner glass. The ADF then attempts three times, or for about ten seconds, to advance the paper to the form sensor. If the paper does not advance, the scan module travels back to the home position on the right side of the scanner assembly. The message

Document feeder mispick. Reload. appears on the control-panel display.

Long-document jam. If the paper has advanced to trigger the form sensor, but the trailing edge is not detected within the time allowed for a 381-mm (15-inch) document (the maximum allowable page length for the ADF), the scanner returns to the home position on the right side of the scanner assembly. The message Doc feeder jam. Clear, Reload. appears on the control-panel display.

Stall jam. When a page that is less than 381 mm (15 inches) long has advanced to the form sensor but has not left it within the expected time, the paper has probably stalled or jammed. The scanner returns to the home position on the right side of the scanner assembly. The message Doc feeder

jam. Clear, Reload. appears on the control-panel display.

Other. If the paper stops in the ADF and the scan module remains under the ADF scanner glass, an internal firmware error has probably occurred. This is usually remedied by cycling the power.

ENWW Scanner and ADF functions and operation 53

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Internal components (base unit)

Figure 4-4

Cross-section of printer

1 2 3 4 5

6

7 12 11 10 9

6

7

4

5

8

9

1

2

3

Fuser unit

Pressure roller

Fuser sleeve

Delivery roller

Laser/scanner unit

Single-sheet-feed slot

Multi-purpose tray

Photosensitive drum

Pickup roller

10

Separation pad

11

Feed roller

12

Transfer roller

8

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Engine control system

The engine control system coordinates all of the product functions, according to commands sent from the formatter. It drives the laser/scanner system, the image-formation system, and the pickup/feed/ delivery system.

The engine control system contains the following components:

Formatter

High-voltage PCA

Figure 4-5

Engine control system

ENWW Engine control system 55

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Figure 4-6

Engine-control-system circuit diagram

ECU PCA

Fuser

AC input

Fan

Transfer roller

Pressure roller

Print cartridge

Fuser control circuit

Low-voltage power supply circuit

Fan motor drive circuit

IC502

Reset IC

High-voltage power supply circuit

Memory tag circuit

IC201

CPU

Main motor

Solenoids

Sensors

Option

Memory tag

Formatter

Laser/scanner motor

Laser driver

BD sensor

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Laser/scanner system

The laser/scanner system receives video signals from the formatter, and converts the signals into latent images on the photosensitive drum.

Figure 4-7

Laser/scanner system

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Pickup/feed/delivery system

The pickup/feed/delivery system consists of several types of feed rollers and sensors. A motor and solenoid are used to drive the rollers. Three media-detection sensors detect media as it passes through the printer. If media does not reach or pass each sensor within a specified time period, the formatter determines that a jam has occurred.

The following components are identified in

Figure 4-8 Pickup/feed/delivery system on page 58 :

M1, main motor

SL1, pickup solenoid

PS751, top-of-page sensor

PS915, fuser-delivery sensor and duplex sensor

NOTE:

This sensor has two sensor flags; one flag detects the media when it is delivered from the fuser, and the other flag detects the media when it is reversed for duplexing.

● PS702, media-width sensor

Figure 4-8

Pickup/feed/delivery system

Pressure roller

Feed roller

PS702

PS701

Fuser sleeve

Photosensitive drum

M1

Transfer roller

PS751

Pickup roller

Single-sheet-feed tray

Multi-purpose tray

SL1

Separation pad

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Image-formation system

Laser printing requires the interaction of several technologies, including electronics, optics, and electrophotographics, to produce a printed page. Each process functions independently and must be coordinated with the other product processes. Image formation consists of the following five processes:

Electrostatic latent-image formation

Developing

Transfer

Fusing

Drum cleaning

These five processes contain seven steps, which are shown in

Figure 4-9 Image-formation system on page 59 and described in the following sections.

Figure 4-9

Image-formation system

Step 1: Primary charging

DC and AC biases are applied to the primary charging roller, which transfers a uniform negative potential to the photosensitive drum.

Figure 4-10

Primary charging

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Step 2: Laser beam exposure

The laser beam scans the photosensitive drum to neutralize negative charges on parts of the drum. An electrostatic latent image is formed on the drum where negative charges were neutralized.

Step 3: Developing

The developing cylinder comes in contact with the photosensitive drum to deposit toner onto the electrostatic latent image.

NOTE:

The charges on the exposed area of the drum are shown as positive in Figure 4-11 Developing on page 60 . The charges are actually negative, but they are more positive than the charges on the

developing cylinder.

Figure 4-11

Developing

Toner acquires a negative charge through friction from the developing cylinder and the blade. When the negatively charged toner comes in contact with the drum, the toner adheres to the electrostatic latent image. The image on the drum becomes visible because of the toner.

Step 4: Transfer

The transfer charging roller, to which a DC positive bias is applied, imparts a positive charge on the print media. When the print media comes in contact with the photosensitive drum, the toner is transferred to the print media.

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Figure 4-12

Transfer

Step 5: Separation

The elasticity of the print media causes its separation from the photosensitive drum. A static-charge eliminator aids separation by weakening any electrostatic adhesion.

Figure 4-13

Separation

Step 6: Fusing

The DC negative bias applied to the fusing film strengthens the holding force of the toner on the print media and prevents the toner from scattering.

Figure 4-14

Fusing

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Step 7: Drum cleaning

The cleaning blade scrapes the residual toner off of the photosensitive drum and deposits it into the waste-toner case.

Figure 4-15

Drum cleaning

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Fax functions and operation (fax models only)

The following sections describe the product fax capabilities.

Computer and network security features

The product can send and receive fax data over telephone lines that conform to public switch telephone network (PSTN) standards. The secure fax protocols make it impossible for computer viruses to be transferred from the telephone line to a computer or network.

The following product features prevent virus transmission:

No direct connection exists between the fax line and any devices that are connected to the USB or Ethernet ports.

The internal firmware cannot be modified through the fax connection.

All fax communications go through the fax subsystem, which does not use Internet data-exchange protocols.

PSTN operation

The PSTN operates through a central office (CO) that generates a constant voltage on the TIP and

RING wires (48 V, usually). A device goes on-hook by connecting impedance (such as 600 ohms for the U.S.) across the TIP and RING so that a line current can flow. The CO can detect this current and can send impulses like dial tones. The product generates more signaling tones, such as dialing digits, to tell the CO how to connect the call. The product can also detect tones, such as a busy tone from the

CO, that tell it how to behave.

When the call is finally connected, the CO behaves like a piece of wire connecting the sender and receiver. This is the period during which all of the fax signaling and data transfer occurs. When a call is completed, the circuit opens again and the line-current flow ceases, removing the CO connection from both the sender and the receiver.

On most phone systems, the TIP and RING wires appear on pins 3 and 4 of the RJ-11 modular jack

(the one on the fax card). These two wires do not have to be polarized because all the equipment works with either TIP or RING on pin 3 and the other wire on pin 4. This means that cables of either polarity can interconnect and will still work.

These basic functions of PSTN operation are assumed in the design of the fax subsystem. The product generates and detects the signaling tones, currents, and data signals that are required to transmit and receive faxes on the PSTN.

Receive faxes when you hear fax tones

In general, incoming faxes to the product are automatically received. However, if other devices are connected to the same phone line, the product might not be set to answer automatically.

If the product is connected to a phone line that receives both fax and phone calls, and you hear fax tones when you answer the extension phone, receive the fax in one of two ways:

If you are near the product, press Start Fax on the control panel.

Press 1-2-3 in sequence on the extension phone keypad, listen for fax transmission sounds, and then hang up.

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NOTE:

In order for the 1-2-3 sequence to work, the extension phone setting must be set to On in the

Fax setup menu.

Distinctive ring function

Distinctive ring is a service that a telephone company provides. The distinctive ring service allows three phone numbers to be assigned to one phone line. Each phone number has a distinctive ring. The first phone number has a single ring, the second phone number has a double ring, and the third phone number has a triple ring.

NOTE:

The product has not been tested with all of the distinctive-ring services that telephone companies provide in all countries/regions. HP does not guarantee that the distinctive-ring function will operate correctly in all countries/regions. Contact the local phone service provider for assistance.

Set up the distinctive ring function

1.

Press Setup . Use the arrow buttons to select Fax setup, and then press OK .

2.

Use the arrow buttons to select Fax Recv. setup, and then press OK .

3.

Use the arrow buttons to select Answer ring type, and then press OK .

4.

Use the arrow buttons to select one of the following options:

NOTE:

The control-panel display might show some of these options as abbreviations.

All rings (default setting)

Single

Double

Triple

DoubleTriple

Press OK to save the setting.

Fax by using Voice over IP services

Voice over IP (VoIP) services provide normal telephone service, including long distance service through a broadband Internet connection. These services use packets to break up the voice signal on a telephone line and transmit it digitally to the receiver, where the packets are reassembled. The VoIP services are often not compatible with fax machines. The VoIP provider must state the service supports fax over IP services.

Because the installation process varies, the VoIP service provider will have to assist in installing the product fax component.

Although a fax might work on a VoIP network, it can fail when the following events occur:

● Internet traffic becomes heavy and packets are lost.

Latency (the time it takes for a packet to travel from its point of origin to its point of destination) becomes excessive.

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If you experience problems using the fax feature on a VoIP network, ensure that all of the product cables and settings are correct. Configuring the Fax Speed setting to Medium(V.17) or Slow(V.29) can also improve your ability to send a fax over a VoIP network.

If you continue to have problems faxing, contact your VoIP provider.

The fax subsystem

The formatter, fax card, firmware, and software all contribute to the fax functionality. The designs of the formatter and fax card, along with parameters in the firmware, determine the majority of the regulatory requirements for telephony on the product.

The fax subsystem is designed to support V.34 fax transmission, lower speeds (such as V.17 fax), and older fax machines.

Fax card in the fax subsystem

Two versions of the fax card are used in the HP LaserJet M1522 MFP. One is used in the North

American, South American, and Asian countries/regions. The other is used primarily in European countries/regions.

The fax card contains the modem chipset (DSP and CODEC) that controls the basic fax functions of tone generation and detection, along with channel control for fax transmissions. The CODEC and its associated circuitry act as the third-generation silicon DAA to achieve compliance world-wide regulatory requirements.

European products must use the fax cord that is included in the product box. North American and Asian products should be compatable with any phone cord, although users who experience fax errors should try the included fax cord.

Safety isolation

The most important function of the fax card is the safety isolation between the high-voltage, transientprone environment of the telephone network (TNV [telephone network voltage]) and the low-voltage analog and digital circuitry of the formatter (SELV [secondary extra-low voltage]). This safety isolation provides both customer safety and product reliability in the telecom environment.

Any signals that cross the isolation barrier do so magnetically. The breakdown voltage rating of barriercritical components is greater than 5 kV.

Safety-protection circuitry

In addition to the safety barrier, the fax card protects against over-voltage and over-current events.

Telephone over-voltage events can be either differential mode or common mode. The event can be transient in nature (a lightning-induced surge or ESD) or continuous (a power line crossed with a phone line). The fax card protection circuitry provides margin against combinations of over-voltage and overcurrent events.

Common mode protection is provided by the selection of high-voltage-barrier critical components

(transformer and relay). The safety barrier of the fax card PCB traces and the clearance between the fax card and surrounding components also contribute to common mode protection.

A voltage suppressor (a crowbar-type SIDACTOR) provides differential protection. This device becomes low impedance at approximately 300 V differential, and crowbars to a low voltage. A series thermal switch works in conjunction with the crowbar for continuous telephone line events, such as crossed power lines.

ENWW Fax functions and operation (fax models only) 65

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All communications cross the isolation barrier magnetically. The breakdown voltage rating of barriercritical components is greater than 5 kV.

Data path

TIP and RING are the two-wire paths for all signals from the telephone network. All signaling and data information comes across them, including fax tones and fax data.

The telephone network uses DC current to determine the hook state of the telephone, so line current must be present during a call. The silicon DAA provides a DC holding circuit to keep the line current constant during a fax call.

The silicon DAA converts the analog signal to a digital signal for DSP processing, and also converts the digital signal to an analog signal for transmitting data through a telephone line.

The magnetically coupled signals that cross the isolation barrier go either through a transformer or a relay.

The DSP in the fax card communicates with the ASIC in the formatter using the high-speed serial interface.

Hook state

Another magnetically coupled signal is the control signal that disconnects the downstream telephone devices (such as a phone or answering machine). A control signal originating on the DSP can change the relay state, causing the auxiliary jack (downstream jack) to be disconnected from the telephone circuit.

The product takes control of calls that it recognizes as fax calls. If the product does not directly pick up the call, it monitors incoming calls for the fax tone or for the user to direct it to receive a fax. This idle mode is also called eavesdropping. This mode is active when the product is on-hook but current exists in the downstream phone line because another device is off-hook. During eavesdropping, the receive circuit is enabled but has a different gain from the current that is generated during normal fax transmissions.

The product does not take control of the line unless it detects a fax tone or the user causes it to connect manually. This feature allows the user to make voice calls from a phone that is connected to the product without being cut off if a fax is not being received.

Downstream device detection

The line voltage monitoring module of the silicon DAA can detect the line state as well as the downstream device. It tells DSP via DIB that an active device (telephone, modem, or answering machine) is connected to the auxiliary port on the product (the right side of the RJ-11 jack). The DSP uses the signal to ensure that the product does not go off-hook (and disconnect a downstream call) until it has been authorized to do so (by a manual fax start or the detection of the appropriate tones).

Hook switch control

In the silicon DAA, the CODEC controls the hook switch directly. The CODEC is activated when it receives commands from the DSP. When the circuit is drawing DC current from the central office, it is considered off-hook. When no DC current flows, the state is considered on-hook.

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Ring detect

Ring detect is performed by the line voltage monitoring module of the silicon DAA, and is a combination of voltage levels and cadence (time on and time off). Both must be present to detect a valid ring. The

CODEC works with DSP as well as the firmware to determine if an incoming signal is an answerable ring.

Line current control

The DC current from the CO needs to have a path to flow from TIP to RING. The DC impedance emulation line modulator and DC terminations modules in the silicon DAA act as a DC holding circuit, and works with the firmware to achieve the voltage-current characteristic between TIP and RING. The impedance (the current-voltage characteristic) changes corresponding to certain special events, such as pulse dialing or when the product goes on-hook.

Billing- (metering-) tone filters

Switzerland and Germany provide high-frequency AC signals on the phone line in order to bill customers.

A filter in a special fax cable (for certain countries/regions), can filter these signals. Because these billings signals are not used in the U.S., these filters are not present in the U.S. fax cable.

To obtain a special fax cable, contact your local telephone service provider.

Fax page storage in flash memory

Fax pages are the electronic images of the document page. They can be created in any of three ways: scanned to be sent to another fax machine, generated to be sent by the computer, or received from a fax machine to be printed.

The product stores all fax pages in flash memory automatically. After these pages are written into flash memory, they are stored until the pages are sent to another fax machine, printed on the product, transmitted to the computer, or erased by the user.

These pages are stored in flash memory, which is the nonvolatile memory that can be repeatedly read from, written to, and erased. The product has 4 MB of flash memory available for fax storage; only a very small amount (several kilobytes) of it is used for the file system and reclamation. Adding RAM does not affect the fax page storage because the product does not use RAM for storing fax pages.

Stored fax pages

The user can reprint stored fax receive pages in case of errors. For a fax send, the product will re-send the fax in case of errors. The product will re-send stored fax pages after a busy signal, comm error, no answer, or power failure. Other fax devices store fax pages in either normal RAM or short-term RAM.

Normal RAM immediately loses its data when power is lost, while short-term RAM loses its data about

60 minutes after power failure. Flash memory maintains its data for years without any applied power.

Advantages of flash memory storage

Fax pages that are stored in flash memory are persistent. They are not lost as a result of a power failure, no matter how long the power is off. Users can reprint faxes in case the print cartridge runs out of toner or the product experiences other errors while printing faxes.

The product also has scan-ahead functionality that makes use of flash memory. Scan-ahead automatically scans pages into flash memory before a fax job is sent. This allows the sender to pick up

ENWW Fax functions and operation (fax models only) 67

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Because fax pages are stored in flash memory rather than RAM, more RAM is available to handle larger and more complicated copy and print jobs.

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5 Removal and replacement

Removal and replacement strategy

Scanner and ADF components

Product base

ENWW 69

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Removal and replacement strategy

Introduction

Before performing service

After performing service

Post-service tests

Parts removal order

Introduction

This chapter documents the removal and replacement of field-replaceable parts (FRUs) only. Replacing

FRUs is generally the reverse of removal. Occasionally, notes and tips are included to provide directions for difficult or critical replacement procedures.

HP does not support the repairing of individual subassemblies or troubleshooting at the component level.

Note the length, diameter, color, type, and location of each screw. Be sure to return each screw to its original location during reassembly.

Incorrectly routed or loose wire harnesses can interfere with other internal components and can become damaged or broken. Frayed or pinched harness wires can be difficult to locate. When replacing wire harnesses, always use the provided wire loops, lance points, or wire-harness guides.

Removal and replacement warnings, cautions, notes and tips

WARNING!

Turn the product off, wait 5 seconds, and then remove the power cord before attempting to service the product. If this warning is not followed, severe injury can result, as well as damage to the product. The power must be on for certain functional checks during problem solving. However, the power supply should be disconnected during parts removal.

Never operate or service the product with the protective cover removed from the laser/scanner assembly. The invisible reflected beam can damage your eyes.

Sheet-metal and plastic edges in the product can be sharp. Use caution when servicing this product.

CAUTION:

Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do not straighten pre-folds in the FFCs. You must make sure that all FFCs are fully seated in their connectors. Failure to fully seat an FFC into a connector can cause a short circuit in a PCA.

NOTE:

Your product might not appear exactly as the one shown in the photos in this chapter. For example, the color of the external panels and covers might be different than your product. However, this does not effect the validity of the procedures in this chapter.

TIP:

To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread pattern, then carefully turn it clockwise to tighten. Do not overtighten.

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Electrostatic discharge

CAUTION:

The product contains components that are sensitive to electrostatic discharge

(ESD). Always perform service work an ESD-protected workstation. If an ESD-protected workstation is not available, discharge body static by grasping the print engine chassis before touching an ESDsensitive component. Ground the print engine chassis before servicing the product.

Required tools

● #2 Phillips screwdriver with magnetic tip

Small flat-blade screwdriver

● Long flat-blade screwdriver

#8 and #10 torx screwdrivers

● Needle-nose pliers

ESD mat (if one is available)

● Penlight (optional)

CAUTION:

Always use a Phillips screwdriver (callout 1). Do not use a pozidrive screwdriver (callout 2) or any motorized screwdriver. These can damage screws or screw threads.

Do not pull directly on the wires to disconnect them. Always pull on the plastic body of a connector to avoid damaging the connector wires.

Figure 5-1

Phillips and pozidrive screwdriver comparison

Before performing service

● If possible, print a configuration page (to record customer settings) and menu structure report.

Remove all media from the product and remove the input tray.

● Turn off the power by using the power switch.

Unplug the power and interface cables.

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Place the product on an ESD mat, if one is available. If an ESD-protected workstation is not available, discharge body static and ground the print engine chassis before touching an ESDsensitive part.

Remove the print cartridge. See

Print cartridge on page 27 .

After performing service

Replace the print cartridge and input tray.

● Reload the input tray with media.

Perform the post-service tests. See

Post-service tests on page 73 .

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Post-service tests

After service has been completed, the following tests can be used to verify that the repair or replacement was successful.

Test 1 (print-quality test)

1.

Verify that you have completed the necessary reassembly steps.

2.

Ensure that the input tray contains clean, unmarked paper.

3.

Attach the power cord and interface cable, and then turn on the product.

4.

Verify that the expected start-up sounds occur.

5.

Perform a control-panel test from the secondary service menu. On fax models only, verify that the control-panel buttons beep when they are pressed.

NOTE:

On fax models only, if the control-panel buttons do not beep, verify that the user did not disable this function on the product control panel.

6.

Print a configuration page, and then verify that the expected printing sounds occur.

7.

Print a demo page, and then verify that the print quality is as expected.

8.

Send a print job from the host computer, and then verify that the output meets expectations.

9.

If necessary, restore any customer product settings.

10.

Clean the outside of the product with a damp cloth.

Test 2 (copy-quality test)

1.

Verify that you have completed the necessary reassembly steps.

2.

Ensure that the input tray contains clean, unmarked paper.

3.

Attach the power cord and interface cable, and then turn on the product.

4.

Verify that the expected start-up sounds occur.

5.

Print a configuration page, and then verify that the expected printing sounds occur.

6.

Place the configuration page in the ADF.

7.

Print a copy job, and then verify the results.

8.

Place the configuration page on the scanner glass.

9.

Print a copy job, and then verify the results.

10.

Clean the outside of the product with a damp cloth.

Test 3 (fax-quality test)

1.

Place the configuration page in the ADF.

2.

Enter a valid fax number and send the fax job.

3.

Verify that the send quality and receive quality meet expectations.

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Parts removal order

Use the following diagrams to determine which parts of the product must be removed before servicing.

NOTE:

The scanner assembly might be contaminated if it is opened outside of a cleanroom environment. For this reason, the entire scanner assembly is replaceable only as a unit. Replacing the scanner assembly as an entire assembly replaces the scan module, the scan motor, and the cable.

Figure 5-2

Parts removal order for the scanner and ADF

ADF input tr ay

Flatbed lid

Scanner assemby

Link assemb lies and scanner suppor t-frame spr ings

Control-panel bez el

Control-panel assemb ly

Separation-pad assemb ly

ADF input-tr ay fla g

Pic kup-roller assemb ly

ADF glass

Figure 5-3

Parts removal order for the product (product base)

Print cartridge

Transfer roller

Media input tray

Printer side covers

Rear cover and fuser cover

Power supply

Scanner assembly

Print-cartridge door

Front cover

Scanner support-frame

Engine controller unit

Laser/scanner assembly

Main motor

Fuser assembly

Pickup assembly

Front cover

Speaker assembly

Formatter and fax card

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Scanner and ADF components

NOTE:

Your product might not appear exactly as the one shown in the photos in this chapter. For example, the color of the external panels and covers might be different than your product. However, this does not effect the validity of the procedures in this chapter.

ADF input tray

Open the ADF lid and grasp the ADF input tray. Rotate the input tray up and pull it away from the ADF.

Figure 5-4

Remove the ADF input tray

1

2

ENWW Scanner and ADF components 75

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Flatbed lid

1.

Open the ADF cover. Carefully pry the ADF motor cover off (from right to left) and away from the scanner assembly.

Figure 5-5

Remove the flatbed lid (1 of 5)

3

1

2

Reinstallation tip

When you reinstall the ADF motor cover, make sure that it is positioned correctly. If the motor cover is not installed correctly, the ADF lid will not close correctly, resulting in intermittent ADF errors. Verify that the motor cover snaps over the corner of the sheet metal chassis.

Figure 5-6

ADF cover correctly installed

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2.

Disconnect two wire connectors (callout 1). Close the ADF cover.

Figure 5-7

Remove the flatbed lid (2 of 5)

1

3.

Locate the hinge-retainer clip at one end of the flatbed.

Figure 5-8

Remove the flatbed lid (3 of 5)

ENWW Scanner and ADF components 77

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4.

Lift up on the retainer-clip locking tab, and pull the clip down and away from the flatbed lid. Repeat this step for the hinge-retainer clip at the other end of the flatbed.

Figure 5-9

Remove the flatbed lid (4 of 5)

5.

Raise the flatbed scanner lid until the hinges can clear the hinge posts on the scanner bed, and then remove the flatbed lid from the scanner assembly.

CAUTION:

Avoid touching the flatbed glass or the ADF separation pad. Skin oils and fingerprints can contaminate the glass or pad and cause print-quality problems.

Figure 5-10

Remove the flatbed lid (5 of 5)

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Link assemblies and scanner support-frame springs

1.

Push the print-cartridge access button and raise the scanner assembly until it is locked open.

2.

Use a small flat-blade screwdriver to release the link tabs on each link assembly.

WARNING!

When the link assemblies are disengaged, the scanner assembly can easily fall off of the product base if it is rotated too far towards the back of the product.

CAUTION:

Do not push too hard on the link tabs or the tabs might break.

Figure 5-11

Remove the link assemblies and scanner support-frame springs (1 of 4)

3.

Rotate a link assembly toward the front of the product until the link disengages from the scanner support-frame.

Figure 5-12

Remove the link assemblies and scanner support-frame springs (2 of 4)

ENWW Scanner and ADF components 79

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4.

Remove the link assembly. Repeat this step with the remaining link.

Figure 5-13

Remove the link assemblies and scanner support-frame springs (3 of 4)

5.

Use needle-nose pliers to remove the scanner support-frame spring. Repeat this step for the other scanner support-frame spring.

Figure 5-14

Remove the link assemblies and scanner support-frame springs (4 of 4)

80 Chapter 5 Removal and replacement ENWW

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Control-panel bezel

Gently pry the outside edges (callout 1) of the control-panel bezel away from the product to release it.

Continue to pry up the bezel (callout 2), working toward the center of the bezel (callout 3).

Figure 5-15

Remove the control-panel bezel

1

2

3 3

2

1

ENWW Scanner and ADF components 81

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Control-panel assembly

CAUTION:

The control-panel is an ESD-sensitive component.

1.

Remove the control-panel bezel. See Control-panel bezel on page 81 .

2.

Push in on the control-panel assembly latch (callout 1), and then slide the assembly to the left to release it.

Figure 5-16

Remove the control-panel assembly (1 of 2)

3.

Slightly lift up the control panel and disconnect one FFC (callout 2). Remove the control-panel assembly.

CAUTION:

Do not bend or fold the FFCs during the removal or reinstallation process.

Figure 5-17

Remove the control-panel assembly (2 of 2)

2

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ADF separation pad

CAUTION:

Avoid touching the flatbed glass or the ADF separation pad. Skin oils and fingerprints can contaminate the glass or pad and cause print-quality or paper-pickup problems.

1.

Open the ADF cover and lift up the ADF pickup-roller assembly.

2.

Use a #8 torx screwdriver to remove two torx screws (callout 1) and remove the ADF separationpad assembly.

NOTE:

Be careful not to lose the two torx screws. Reuse the screws when installing a new separation pad.

Figure 5-18

Remove the ADF separation pad

1

ENWW Scanner and ADF components 83

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ADF input-tray flag

1.

Open the ADF cover.

2.

Gently flex the plastic rib until the front flag hinge clears the mounting hole. Rotate the ADF inputflag until the hinge pin clears the plastic rib. Pull the flag towards you to release the back hinge.

Figure 5-19

Remove the ADF input-tray flag

TIP:

When reinstalling the ADF input-tray flag, make sure that the long, straight end of the spring is tucked under the lip on the flag and that the bent end of the spring threads through the hole in the plastic rib that retains the spring.

Make sure that the ADF input-tray flag can move freely.

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ADF pickup roller assembly

1.

Open the ADF cover.

Figure 5-20

Replacing the ADF pickup roller assembly (1 of 6)

2.

Lift the load spring off of the post on the ADF pickup roller assembly.

Figure 5-21

Replacing the ADF pickup roller assembly (2 of 6)

2

ENWW Scanner and ADF components 85

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3.

Rotate the ADF pickup roller assembly.

Figure 5-22

Replacing the ADF pickup roller assembly (3 of 6)

4.

Lift the ADF pickup roller assembly, slide the assembly toward the front of the product to disengage the gear-end of the assembly, and then lift the assembly off of the product.

Figure 5-23

Replacing the ADF pickup roller assembly (4 of 6)

1

2

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5.

Insert the gear-end of the replacement ADF pickup roller assembly into the product and then lower the assembly into place.

Figure 5-24

Replacing the ADF pickup roller assembly (5 of 6)

2

6.

Reattach the load spring and then close the ADF cover.

Figure 5-25

Replacing the ADF pickup roller (6 of 6)

1

1

ENWW Scanner and ADF components 87

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ADF scanner glass

CAUTION:

Avoid touching the flatbed glass or the ADF separation pad. Skin oils and fingerprints can contaminate the glass or pad and cause print-quality or paper-pickup problems.

1.

Use a #10 torx screwdriver to remove one torx screw.

Figure 5-26

Remove the ADF scanner glass (1 of 3)

2.

Carefully remove the plastic ADF scanner-glass frame.

Figure 5-27

Remove the ADF scanner glass (2 of 3)

88 Chapter 5 Removal and replacement ENWW

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3.

Slide the black glass-locking lever toward the back of the product to release the glass, and then carefully remove the glass.

CAUTION:

Avoid touching the flatbed glass or the ADF separation pad. Skin oils and fingerprints can contaminate the glass or pad and cause print-quality or paper-pickup problems.

Figure 5-28

Remove the ADF scanner glass (3 of 3)

1

2

ENWW Scanner and ADF components 89

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Scanner assembly

CAUTION:

Avoid touching the flatbed glass or the ADF separation pad. Skin oils and fingerprints can contaminate the glass or pad and cause print-quality or paper-pickup problems.

NOTE:

It is not necessary to remove the flatbed lid before removing the scanner assembly. However, removing the flatbed lid will make the scanner assembly lighter and easier to handle when it is removed.

To remove the flatbed lid, see Flatbed lid on page 76

.

1.

Remove the ADF input tray. See

ADF input tray on page 75

.

2.

Remove one screw (callout 1).

Figure 5-29

Remove the scanner assembly (1 of 10)

1

3.

Release one tab on the back side of the cover.

Figure 5-30

Remove the scanner assembly (2 of 10)

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4.

Release the bottom tab (callout 2).

Figure 5-31

Remove the scanner assembly (3 of 10)

2

5.

Rotate the back side of the cover away from the product, and then slide the cover toward the front of the product to remove it.

Figure 5-32

Remove the scanner assembly (4 of 10)

1

2

ENWW Scanner and ADF components 91

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6.

Push the print-cartridge door button to release the scanner assembly, and then raise the assembly until it locks open.

Figure 5-33

Remove the scanner assembly (5 of 10)

7.

Disconnect two wire-harnesses and two FFCs (callout 3; J2, J33, J4, and J27) on the formatter, and then remove the harnesses and FFC from the retainers.

Remove one screw (callout 4) to release the ground wire.

CAUTION:

The ferrite and bracket are not captive when the ground screw is removed and can be dislodged if the product is tilted or moved.

Do not bend or fold the FFCs during the removal or reinstallation process.

Figure 5-34

Remove the scanner assembly (6 of 10)

3

4

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8.

Grasp the tab on the gear-drive arm bracket and carefully flex it away from the scanner assembly to release the bracket.

Figure 5-35

Remove the scanner assembly (7 of 10)

9.

Pull the bracket toward the right side of the product until its mounting tabs clear the holes in the scanner assembly.

Figure 5-36

Remove the scanner assembly (8 of 10)

ENWW Scanner and ADF components 93

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10.

Use a small flat-blade screwdriver to release the hinge tabs on each front hinge.

WARNING!

When the front hinges are disengaged, the scanner assembly can easily fall off of the product base if it is rotated too far toward the back of the product.

CAUTION:

Do not push too hard on the link tabs or the tabs might break.

Figure 5-37

Remove the scanner assembly (9 of 10)

11.

Rotate the scanner assembly toward the rear of the product until the rear hinges clear the chassis hinge pins. Lift the scanner assembly off of the product base.

CAUTION:

Make sure that the ADF cover and flatbed lid are supported so that they do not swing open when you remove the scanner assembly.

NOTE:

Do not lose the two scanner cushions in the scanner support-frame corners (one shown; callout 5).

Figure 5-38

Remove the scanner assembly (10 of 10)

5

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Product base

NOTE:

Your product might not appear exactly as the one shown in the photos in this chapter. For example, the color of the external panels and covers might be different than your product. However, this does not effect the validity of the procedures in this chapter.

Print cartridge

CAUTION:

To prevent damage, do not expose the print cartridge to direct or bright light. Cover it with a piece of paper.

1.

Push the print-cartridge-door release button and raise the scanner assembly until it locks open.

Figure 5-39

Remove the print cartridge (1 of 2)

2.

Pull the print cartridge up and out of the product.

Figure 5-40

Remove the print cartridge (2 of 2)

ENWW Product base 95

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Separation pad (product base)

1.

Position the product with the rear side facing you.

2.

Support the product and tip it forward. Remove two screws (callout 1).

Figure 5-41

Remove the product separation pad (1 of 2)

1

3.

Remove the product separation pad and frame.

Figure 5-42

Remove the product separation pad (2 of 2)

96 Chapter 5 Removal and replacement ENWW

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Pickup roller (product base)

1.

Remove the print cartridge and locate the product pickup roller. See Print cartridge on page 95 .

Figure 5-43

Remove the product pickup roller (1 of 5)

2.

Gently release the small, white tabs on each side of the pickup roller by pushing them away from the roller, and then rotate the roller away from the mounting frame.

CAUTION:

Do not touch the black-sponge transfer roller inside the product. Touching the transfer roller can damage the product.

Use gentle pressure to release the small white tabs to avoid breaking them.

Figure 5-44

Remove the product pickup roller (2 of 5)

ENWW Product base 97

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3.

Gently pull the roller up and out of the product.

Figure 5-45

Remove the product pickup roller (3 of 5)

4.

Circular and rectangular pegs on each side of the pickup roller fit into corresponding slots on the pickup-roller mounting frame and prevent the roller from being incorrectly installed. Position the replacement pickup roller in the slots on the pickup-roller frame.

Figure 5-46

Remove the product pickup roller (4 of 5)

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5.

Rotate the top of the pickup roller into position until the white tabs on each side of the roller snap into place.

Figure 5-47

Remove the product pickup roller (5 of 5)

ENWW Product base 99

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Scanner cushions

1.

Open the print-cartridge door.

2.

Place a scanner cushion in each well on the scanner support-frame (callout 1). Use the eraser-end of a pencil or use an ink pen with the cap on to seat each cushion in its well.

Figure 5-48

Installing the scanner cushions

1

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Media input tray

1.

Open the media input tray lid.

Figure 5-49

Remove the media input tray (1 of 3)

2.

Slide the adjustable media guides to the center of the tray.

Figure 5-50

Remove the media input tray (2 of 3)

ENWW Product base 101

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3.

Depress the pickup-tray locking tabs to release the media input tray, and then pull it out and away from the product.

Figure 5-51

Remove the media input tray (3 of 3)

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Transfer roller

CAUTION:

Do not touch the black-sponge portion of the transfer roller. Skin oils deposited on the transfer roller might cause print-quality problems.

1.

Open the print-cartridge door and remove the print cartridge.

2.

Release the two small tabs on the transfer roller and then slide the roller to the right to release the left end of the roller shaft. Remove the transfer roller.

Figure 5-52

Remove the transfer roller

ENWW Product base 103

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Side covers

NOTE:

The procedure for removing the right-side and left-side covers is identical. The right-side cover is shown in the following procedure.

1.

Remove one screw (callout 1). Callout 2 is the left-side cover screw.

Figure 5-53

Remove the side covers (1 of 4)

2

1

2.

Release the locking tab on the back of the cover.

Figure 5-54

Remove the side covers (2 of 4)

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3.

Release the bottom tab (callout 3).

Figure 5-55

Remove the side covers (3 of 4)

3

4.

Slightly rotate the back side of the right cover away from the product, and then slide it toward the front of the product to release it.

Figure 5-56

Remove the side covers (4 of 4)

2

1

ENWW Product base 105

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Print-cartridge door

1.

Remove the scanner assembly. See Scanner assembly on page 90

.

2.

Fully open the print-cartridge door and gently pull downward on both print-cartridge swing arms to release them. (In

Figure 5-57 Remove the print-cartridge door (1 of 2) on page 106 , the left arm

is disengaged).

CAUTION:

Be careful when releasing the swing arms. They can easily break.

Figure 5-57

Remove the print-cartridge door (1 of 2)

3.

Rotate the door toward the back of the product and then lift it up and off of the product.

Figure 5-58

Remove the print-cartridge door (2 of 2)

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Rear cover and fuser cover

1.

Remove the right-side and left-side covers. See Side covers on page 104

.

2.

Remove one screw (callout 1).

Figure 5-59

Remove the rear cover and fuser cover (1 of 3)

1

3.

Release the two rear-cover locking tabs (callout 2). Rotate the bottom of the rear cover up and away from the product, and remove it.

Figure 5-60

Remove the rear cover and fuser cover (2 of 3)

2

ENWW Product base 107

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4.

Rotate the bottom of the fuser cover away from the product, and remove the fuser cover.

Figure 5-61

Remove the rear cover and fuser cover (3 of 3)

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Front cover

1.

Remove the right-side and left-side covers. See Side covers on page 104

.

2.

Release the lower left-side front-cover locking tab and slightly pry the lower-left corner of the front cover away from the product.

Figure 5-62

Remove the front cover (1 of 4)

3.

Release the lower right-side front-cover locking tab (located near the corner of the power supply) and slightly pry the lower-right corner of the front cover away from the product.

Figure 5-63

Remove the front cover (2 of 4)

ENWW Product base 109

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4.

Pry up and pull out on the front cover to release it from the product.

Figure 5-64

Remove the front cover (3 of 4)

5.

Remove the front cover.

Figure 5-65

Remove the front cover (4 of 4)

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Speaker assembly

1.

Remove the left cover. See Side covers on page 104

.

2.

Disconnect one wire-harness connector (callout 1; J32) and remove the wire-harness from one wire retainer (callout 2).

3.

Remove one screw (callout 3) and the sheet-metal bracket (callout 4).

Figure 5-66

Remove the speaker assembly (1 of 2)

3

4

1

2

4.

Release the speaker from the retaining clips and carefully slip the speaker out of the product chassis.

CAUTION:

The speaker will pass through the opening in the product chassis, but it is a tight fit and you must carefully handle the speaker. Do not damage the paper cone of the speaker or pull on the speaker wires.

Figure 5-67

Remove the speaker assembly (2 of 2)

ENWW Product base 111

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5.

Make sure that the replacement speaker is correctly position when it is installed.

NOTE:

The front cover is shown off for clarity. You do not need to remove the front cover to remove the speaker.

● Make sure that the speaker electrical wires (callout 5) are positioned at the bottom of the chassis, and that the retainer clip fits over both sides of the speaker frame (callout 6).

6

5

Make sure that the speaker is retained by the clips in the product chassis.

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Formatter and fax card

CAUTION:

The formatter and fax card are ESD-sensitive devices.

1.

Remove the left cover. See Side covers on page 104

.

2.

Disconnect all FFCs and wire-harness from the formatter and fax card.

CAUTION:

Do not bend or fold the FFCs during the removal or reinstallation process.

NOTE:

The scanner assembly is shown removed in this procedure. If the scanner assembly is installed, there will be additional FFCs and wire-harness connected to the formatter. You do not need to remove the scanner assembly to remove the formatter and fax card.

3.

Remove five screws from the formatter PCA (callout 1). Remove three screws (callout 2) from the fax card. Remove the formatter and fax card.

Figure 5-68

Remove the formatter

1

2

ENWW Product base 113

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Power supply

1.

Remove the following assemblies:

Right and left covers. See Side covers on page 104 .

Rear cover and fuser cover. See

Rear cover and fuser cover on page 107 .

Front cover. See

Front cover on page 109 .

Speaker assembly. See Speaker assembly on page 111

.

Formatter and fax card. See Formatter and fax card on page 113 .

2.

Disconnect one spade connector (callout 1) and remove three screws (callout 2).

Figure 5-69

Remove the power supply (1 of 7)

1

2

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3.

Remove six screws (callout 3) and the sheet-metal plate (callout 4).

Figure 5-70

Remove the power supply (2 of 7)

4

3

2

4.

Disconnect three FFCs (callout 5) and six wire-harness connectors (callout 6).

CAUTION:

Do not bend or fold the FFCs during the removal or reinstallation process.

Figure 5-71

Remove the power supply (3 of 7)

6

6

5

6

6

ENWW Product base 115

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5.

Release the ground wire from the retainer (callout 7) on the product chassis.

NOTE:

You might need to slightly pry up on the scanner support frame to release the wire from the retainer.

Figure 5-72

Remove the power supply (4 of 7)

7

6.

Release the wire-harness from the retainer (callout 8) on the power supply.

Figure 5-73

Remove the power supply (5 of 7)

8

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7.

Unclip two clips (callout 9) and remove one plastic bracket (callout 10).

CAUTION:

The wire-harness (callout 11) attached to the bracket is not captive. Do not lose this wire-harness when the bracket is removed.

Figure 5-74

Remove the power supply (7 of 7)

9

10

11

8.

Remove three screws (callout 12). Remove the power supply.

Figure 5-75

Remove the power supply (7 of 7)

12

ENWW Product base 117

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Scanner support-frame

1.

Remove the following assemblies:

Scanner assembly. See Scanner assembly on page 90

.

Right and left cover. See

Side covers on page 104 .

Print-cartridge door. See

Print-cartridge door on page 106 .

Rear cover and fuser cover. See

Rear cover and fuser cover on page 107 .

Front cover. See

Front cover on page 109 .

2.

Remove six screws (callout 1).

CAUTION:

Be careful not to drop any screws into the product.

NOTE:

If you turn over the scanner support-frame after you remove it, the two scanner cushions

(callout 2) might fall out and be misplaced.

Figure 5-76

Remove the scanner support-frame (1 of 5)

1

2

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3.

Rotate the gear-drive bracket until the retainer on the gear-drive arm aligns with the opening in the bracket, and remove the bracket.

Figure 5-77

Remove the scanner support-frame (2 of 5)

4.

Remove one screw (callout 3) and the ferrite and bracket (callout 4).

Figure 5-78

Remove the scanner support-frame (3 of 5)

3

4

ENWW Product base 119

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5.

Lift the scanner support-frame up and off of the product.

Figure 5-79

Remove the scanner support-frame (4 of 5)

6.

If you are removing the scanner support-frame to gain access to the fuser, remove two screws

(callout 5) and the chassis reinforcement bracket (callout 6).

Figure 5-80

Remove the scanner support-frame (5 of 5)

6

5

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Laser/scanner assembly

1.

Remove the following assemblies:

Scanner assembly. See Scanner assembly on page 90

.

Right and left cover. See Side covers on page 104 .

Print-cartridge door. See

Print-cartridge door on page 106 .

Rear cover and fuser cover. See

Rear cover and fuser cover on page 107 .

Front cover. See

Front cover on page 109 .

Scanner support-frame. See Scanner support-frame on page 118 .

2.

Remove three screws (callout 1) and one sheet-metal bracket (callout 2).

Figure 5-81

Remove the laser/scanner (1 of 7)

1

2

1

ENWW Product base 121

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3.

Release one tab and one spring (callout 3) and then remove right-side scanner-assembly locking lever.

Figure 5-82

Remove the laser/scanner (2 of 7)

3

4.

Push the shaft to the left to disengage it (you might need to release the left-side locking lever spring), and then rotate the shaft towards the front of the product until the left-side scannerassembly locking lever is in the down position.

NOTE:

When the shaft is reinstalled, make sure that the locking levers and the cartridge-door button

(mounted to the shaft near the right-side locking lever) are correctly positioned. Verify that the locking-lever tension springs are engaged in the slots in the chassis.

Figure 5-83

Remove the laser/scanner (3 of 7)

1

2

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5.

Lift the laser/scanner cover up and out of the product to remove it.

NOTE:

When this cover is reinstalled, make sure that the slots (callout 4; one shown) in the lower portion of the cover fit over the edge of the laser/scanner mounting shelf so that the cover is secure and correctly fits inside the product.

Figure 5-84

Remove the laser/scanner (4 of 7)

4

6.

Disconnect one FFC (callout 5).

CAUTION:

Do not bend or fold the FFCs during the removal or reinstallation process.

Figure 5-85

Remove the laser/scanner assembly (5 of 7)

5

ENWW Product base 123

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7.

Remove four screws (callout 6).

NOTE:

These four screws are longer than most of the other screws used in the product. Do not get them mixed up with screws from previously removed components.

Figure 5-86

Remove the laser/scanner assembly (6 of 7)

6

8.

Carefully slide the laser/scanner assembly away from the main-motor PCA bracket and then disconnect one wire-harness connector (callout 7). Remove the laser/scanner assembly.

Figure 5-87

Remove the laser/scanner assembly (7 of 7)

7

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Main motor

1.

Remove the following assemblies:

Scanner assembly. See Scanner assembly on page 90

.

Formatter. See

Formatter and fax card on page 113 .

Right and left cover. See Side covers on page 104 .

Print-cartridge door. See

Print-cartridge door on page 106 .

Rear cover and fuser cover. See

Rear cover and fuser cover on page 107 .

Front cover. See

Front cover on page 109 .

Scanner support-frame. See Scanner support-frame on page 118 .

Laser/scanner assembly. See

Laser/scanner assembly on page 121 .

2.

Remove one screw (callout 1) and then carefully disconnect one wire-harness connector (callout

2).

Figure 5-88

Remove the main motor (1 of 4)

1

2

ENWW Product base 125

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3.

Carefully release two tabs (callout 3) and separate the main motor PCA from the mounting bracket.

Figure 5-89

Remove the main motor (2 of 4)

3

4.

Remove the main motor wire-harness from the retainers (callout 4) on the mounting bracket.

Remove the bracket (callout 5).

Figure 5-90

Remove the main motor (3 of 4)

4

5

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5.

Remove two screws (callout 6). Carefully slip the main-motor drive belt off of the motor shaft

(callout 7), and then remove the main motor.

Figure 5-91

Remove the main motor (4 of 4)

6

7

TIP:

When the main motor is reinstalled, make sure that the wire-harness is located toward the top of the motor so that the harness can be correctly positioned in the retainers on the motor PCA mounting bracket.

When you reinstall the main-motor drive belt, make sure that it is correctly positioned on top of the spring loaded tension idler and that it is not twisted (the groves in the belt should face inwards when the belt is correctly positioned).

Make sure that the FFC that is attached to the motor PCA is correctly positioned under the lower motor mounting bracket so that it will not interfere with the motor cooling fan blade on the rear of the motor shaft.

ENWW Product base 127

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Fuser

1.

Remove the following assemblies:

Scanner assembly. See Scanner assembly on page 90

.

Right and left covers. See Side covers on page 104 .

Print-cartridge door. See

Print-cartridge door on page 106 .

Rear cover and fuser cover. See

Rear cover and fuser cover on page 107 .

Front cover. See

Front cover on page 109 .

Formatter and fax card. See Formatter and fax card on page 113 .

Scanner support-frame and chassis reinforcement plate. See Scanner support-frame on page 118 .

2.

Remove six screws (callout 1) and the power supply sheet-metal plate (callout 2).

Figure 5-92

Remove the fuser (1 of 6)

2

1

2

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3.

Disconnect two wire-harness connectors (callout 3; J102, and J552) and remove the harnesses from the retainer (callout 4).

NOTE:

You might need to disconnect and remove other wire-harness to remove the required harness from the retainer.

Figure 5-93

Remove the fuser (2 of 6)

4

3

4.

Release the wire-harness from the retainer (callout 5) near the top of the fuser and disconnect the ground wire (callout 6) from the back of the product.

Figure 5-94

Remove the fuser (3 of 6)

5

6

ENWW Product base 129

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5.

Release one tab (callout 7) and then remove the wire-harness retainer (callout 8).

Figure 5-95

Remove the fuser (4 of 6)

8

7

6.

Remove three screws (callout 9).

Figure 5-96

Remove the fuser assembly (5 of 6)

9

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7.

Lift up the right side of the fuser assembly to release it from the chassis, and then remove the fuser assembly.

Figure 5-97

Remove the fuser assembly (6 of 6)

NOTE:

When replacing the fuser assembly, be sure to transfer the delivery-sensor PCA from the old fuser to the new one.

ENWW Product base 131

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Paper-pickup assembly

1.

Remove the following assemblies:

Product base separation pad. See

Separation pad (product base) on page 96 .

Scanner assembly. See Scanner assembly on page 90

.

Transfer roller. See Transfer roller on page 103

.

Right and left cover. See

Side covers on page 104 .

Print-cartridge door. See

Print-cartridge door on page 106 .

Rear cover and fuser cover. See

Rear cover and fuser cover on page 107 .

Front cover. See

Front cover on page 109 .

Formatter and fax card. See Formatter and fax card on page 113 .

Fuser. See

Fuser on page 128 .

2.

Release one tab (callout 1). Rotate the paper-pickup drive-shaft locking clip until the clip retainers align with the holes in the chassis, and then remove the clip.

Figure 5-98

Remove the paper-pickup assembly (1 of 4)

1

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3.

Disconnect two wire-harnesses (callout 2; J551 and J556).

Figure 5-99

Remove the paper-pickup assembly (2 of 4)

2

4.

Remove six screws (callout 3).

Figure 5-100

Remove the paper-pickup assembly (3 of 4)

3

ENWW Product base 133

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5.

Separate the assembly from the chassis and remove it.

Figure 5-101

Remove the paper-pickup assembly (4 of 4)

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Drive-gear assembly and drive belt

1.

Release one tab (callout 1). Rotate the paper-pickup drive shaft locking clip until the clip retainers align with the holes in the chassis, and then remove the clip.

Figure 5-102

Remove the Drive-gear assembly and drive belt (1 of 4).

1

2.

Carefully slip the drive belt off of the motor shaft (callout 2) and then remove four screws (callout 3).

Figure 5-103

Remove the Drive-gear assembly and drive belt (2 of 4).

2

3

ENWW Product base 135

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3.

Remove the drive-gear assembly.

CAUTION:

Not all of the gears and springs are captive when you remove the drive-gear assembly. Make sure that you do not loose any of the springs or gears when the assembly is removed.

Figure 5-104

Remove the Drive-gear assembly and drive belt (3 of 4).

4.

Remove one gear (callout 4) and carefully slip the drive belt (callout 5) off of the drive gear.

TIP:

When you reinstall the main-motor drive belt, make sure that it is correctly positioned on top of the spring loaded tension idler and that it is not twisted (the groves in the belt should face inwards when the belt is correctly positioned.

Figure 5-105

Remove the Drive-gear assembly and drive belt (4 of 4).

5

4

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6 Problem solve

Problem-solving checklist

Control-panel messages

Clear jams

Print problems

Scan problems

Copy problems

Fax problems (fax models only)

Functional checks

Service-mode functions

Problem-solve tools

Problem-solve diagrams

Firmware updates

ENWW 137

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Problem-solving checklist

Follow these steps when trying to solve a problem with the product.

Verification step Possible problems Solutions Step number

1

2

3

4

5

Is the power on?

Does Ready appear in the

product control panel?

The control panel should function without error messages.

Control panel shows an error.

Do information pages print?

An error message appears on the controlpanel display.

Print a configuration page. See

Information pages on page 36 .

Paper jams when printing.

Does the product copy?

No power due to failed power source, cable, switch, or fuse.

1.

Verify that the product is plugged in.

2.

Verify that the power cable is functional and that the power switch is on.

3.

Check the power source by plugging the product directly into the wall or into a different outlet.

See Control-panel messages on page 140

for a list of common messages that will help you correct the error.

Poor copy quality from the ADF.

See Control-panel messages on page 140

for a list of common messages that will help you correct the error.

Make sure that media that meets

HP specifications.

Clean the paper path. See

Clean the paper path on page 34

.

If the print quality from the internal tests and the copy from the flatbed were acceptable, clean the ADF scanning strip. See

Clean the flatbed scanner glass on page 30 .

Place the configuration page into the ADF and make a copy.

The report should feed smoothly through the ADF, and copies should print without print-quality problems. Make a copy from the flatbed as well.

Paper jams when printing.

Poor copy quality from the flatbed.

Make sure that media that meets

HP specifications.

Clean the paper path. See

path on page 34

.

Clean the paper

1.

If the print quality from the internal tests and the copy from the ADF were acceptable, clean the flatbed glass.

See Clean the flatbed scanner glass on page 30 .

2.

If, after performing the maintenance, the problem persists, see

Copy problems on page 166 .

Does the product send a fax?

(fax models only)

The telephone line is not operational or the product is not plugged into the telephone line.

Verify that the product is plugged into a telephone line that you know works.

Press Start Fax to verify that a dial tone exists (using a hand set, if necessary). Attempt to send a fax.

The telephone cord is faulty or is plugged into the wrong connector.

1.

Try plugging the telephone cord into the other connector.

2.

Use the telephone cord that came with the product, or try a new telephone cord.

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Step number

6

7

8

Verification step Possible problems Solutions

Does the product receive a fax? (fax models only)

Use another fax machine to send a fax to the product, if available.

Does the product print from the computer?

Use a word-processing program to send a print job to the product.

Too many telephone devices are plugged in, or telephone devices are not connected in the correct order.

Make sure that the HP LaserJet M1522 MFP is the only device on the telephone line and try again to receive the fax.

The product fax settings are set incorrectly.

Review and reset the product fax settings.

See the user guide.

Software is not installed correctly or an error occurred during software installation.

Uninstall and then reinstall the product software. Verify that you are using the correct installation procedure and the correct port setting.

The cable is not connected correctly.

An incorrect driver is selected.

Reconnect the cable.

Select the proper driver.

There is a port driver problem in Microsoft

Windows.

Uninstall and then reinstall the product software. Verify that you are using the correct installation procedure and the correct port setting.

Does the product scan to the computer?

The cable is not connected correctly.

Software is not installed correctly or an error occurred during software installation.

Initiate a scan from the basic desktop software at your computer.

Reconnect the cable.

Uninstall and then reinstall the product software. Verify that you are using the correct installation procedure and the correct port setting.

If the error persists, turn off the product and then turn on the product.

ENWW Problem-solving checklist 139

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Control-panel messages

The majority of the control-panel messages are intended to guide the user through typical operation.

The control-panel messages indicate the status of the current operation, and include a page count on the second line of the display, if appropriate. When the product is receiving fax data, print data, or scanning commands, control-panel messages indicate this status. In addition, alert messages, warning messages, and critical error messages indicate situations that might require some action.

Alert and warning messages

Alert and warning messages appear temporarily and might require the user to acknowledge the message by pressing OK to resume or by pressing Cancel to cancel the job. With certain warnings, the job might not complete or the print quality might be affected. If the alert or warning message is related to printing and the auto-continue feature is on, the product will attempt to resume the printing job after the warning has appeared for 10 seconds without acknowledgement.

Alert and warning message tables

Table 6-1 Alert and warning messages

Control panel message Description

10.0000 Supply Memory Error

10.1000 Supply Memory Error

ADF door is open

Canceled copy. Clear document

Canceled scan. Clear document

Canceled send. Clear document

Recommended action

A specific print cartridge has an e-label error. Reinstall the print cartridge.

A specific print cartridge has a missing elabel.

The ADF lid is open or a sensor is malfunctioning.

Turn off and then turn on the product.

If the problem is not solved, replace the cartridge.

Reinstall the print cartridge.

Turn off and then turn on the product.

If the problem is not solved, replace the cartridge.

Make sure that the ADF lid is closed.

Remove the ADF and reinstall it.

If the message persists, turn off the power by using the power switch, wait at least 30 seconds, and then turn on the power and wait for the product to initialize.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

The Cancel button was pressed to cancel the current job while pages were feeding from the

ADF. The cancel process does not automatically clear the ADF.

Remove the jammed item. See

Clear jams from the ADF on page 151 . Then, clear the

items in the ADF tray and start over.

The Cancel button was pressed to cancel the current job while pages were feeding from the

ADF. The cancel process does not automatically clear the ADF.

Remove the jammed item. See

Clear jams from the ADF on page 151 . Then, clear the

items in the ADF tray and start over.

The Cancel button was pressed to cancel the current job while pages were feeding from the

ADF tray. The cancel process does not automatically clear the ADF.

Remove the jammed item. See

Clear jams from the ADF on page 151 . Then, clear the

items in the ADF tray and start over.

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Table 6-1 Alert and warning messages (continued)

Control panel message

Comm. error (fax models only)

Comm. error [Receiver CSID]

Comm. error [Sender CSID]

Device error, press OK

Device is busy. Try again later

Doc feeder jam Clear, Reload

Doc feeder jam, DATE/TIME

Document feeder mispick. Reload

Door open

Description Recommended action

A fax communication error occurred between the product and the sender or receiver.

Allow the product to retry sending the fax.

Unplug the product telephone cord from the wall, plug in a telephone, and try making a call. Plug the product phone cord into a jack for another phone line.

Try a different phone cord.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

A fax communication error occurred between the product and the receiver.

Allow the product to retry sending the fax.

Unplug the product telephone cord from the wall, plug in a telephone, and try making a call. Plug the product phone cord into a jack for another phone line.

Try a different phone cord.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

A fax communication error occurred between the product and the sender.

Allow the product to retry sending the fax.

Unplug the product telephone cord from the wall, plug in a telephone, and try making a call. Plug the product phone cord into a jack for another phone line.

Try a different phone cord.

Generic engine error.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

This is a warning message only. Job output might be affected.

The product is currently in use.

Wait for the product to finish the current job.

A piece of media is jammed in the ADF tray.

Open the document release door, clear the jam, close the document release door, and reload the paper into the ADF tray.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Clear the jam.

ADF has not been cleared since previous jam.

Media in the ADF tray was not picked up.

Remove the media from the ADF tray, and then reload it.

Clean the ADF pickup roller. See

Clean the

ADF pickup-roller assembly on page 32 .

The print-cartridge door is open.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Close the print-cartridge door.

ENWW Control-panel messages 141

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Table 6-1 Alert and warning messages (continued)

Control panel message

Engine comm. error

Engine error, press OK

Fax delayed – Send memory full (fax models only)

Fax is busy Canceled send (fax models only)

Fax is busy Redial pending (fax models only)

Description Recommended action

The product experienced a print engine communication error.

This is a warning message only. Job output might be affected.

The product experienced a print engine error. This is a warning message only. Job output might be affected.

Fax memory is full.

Cancel the fax by pressing OK or Cancel .

Resend the fax. You might need to send the fax in multiple sections if the error occurs again.

The fax line to which you were sending a fax was busy. The product has canceled sending the fax.

Call the recipient to ensure that the fax machine is on and ready.

Check that you are dialing the correct fax number.

Check that the Redial if busy option is enabled.

Check for a dial tone on the phone line by pressing Start Fax .

Make sure that the phone is working by disconnecting the product, plugging in a telephone to the phone line, and making a voice call.

Plug the product phone cord into a jack for another phone line, and then try sending the fax again.

Try a different phone cord.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

The fax line to which you were sending a fax was busy. The product automatically redials the busy number. See the product user guide.

Allow the product to retry sending the fax.

Call the recipient to ensure that the fax machine is on and ready.

Check that you are dialing the correct fax number.

Check for a dial tone on the phone line by pressing Start Fax .

Make sure that the phone is working by disconnecting the product, plugging in a telephone to the phone line, and making a voice call.

Plug the product phone cord into a jack for another phone line, and try sending the fax again.

Try a different phone cord.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

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Table 6-1 Alert and warning messages (continued)

Control panel message

Fax memory full Canceling recv. (fax models only)

Fax memory full Canceling send (fax models only)

Fax recv. error (fax models only)

Fax Send error (fax models only)

Description Recommended action

During the fax transmission, the product ran out of memory. Only the pages that fit into memory will be printed.

Print all of the faxes, and then have the sender resend the fax. Have the sender divide the fax job into multiple jobs before resending. Cancel all fax jobs or clear the faxes from memory.

During the fax job, the memory filled. All pages of the fax have to be in memory for a fax job to work correctly. Only the pages that fit into memory were sent.

Print all received faxes or wait until all pending faxes are sent.

Ask the sender to send the fax again.

Cancel all fax jobs or clear the faxes from memory.

An error occurred while trying to receive a fax. Ask the sender to resend the fax.

Try faxing back to the sender or another fax machine.

Check for a dial tone on the phone line by pressing Start Fax .

Check that the telephone cord is securely connected by unplugging and replugging the cord.

Make sure that you are using the telephone cord that came with the product.

Make sure that the phone is working by disconnecting the product, plugging in a telephone to the phone line, and making a voice call.

Decrease the fax speed. Ask the sender to resend the fax.

Turn off error-correction mode. Ask the sender to resend the fax.

Connect the product to a different phone line.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

An error occurred while trying to send a fax.

Try resending the fax.

Try faxing to another fax number.

Check for a dial tone on the phone line by pressing Start Fax .

Check that the telephone cord is securely connected by unplugging and replugging the cord.

Make sure that you are using the telephone cord that came with the product.

Make sure that the phone is working by disconnecting the product, plugging in a telephone to the phone line, and making a voice call.

ENWW Control-panel messages 143

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Table 6-1 Alert and warning messages (continued)

Control panel message Description Recommended action

Connect the product to a different phone line.

Fit to Page on flatbed only

Group dial not allowed in group (fax models only)

Install black cartridge

Invalid driver Press OK

Invalid data or response.

Set the fax resolution to Standard instead of the default of Fine.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Use the flatbed or select another reduction/ enlargement setting.

The copy reduce/enlarge feature (called "Fit to Page") applies only to copies made from the flatbed scanner.

The speed-dial code that you typed is programmed for a group. Adding a group-dial to another group-dial is not allowed.

Add one-touch buttons (programmed as an individual speed dial) or speed-dial codes to a group-dial.

No cartridge installed with door closed.

Install print cartridge.

You are using the incorrect printer driver.

Select the printer driver that is appropriate for your product.

Correct the entry.

Invalid entry

Jam in (area), Open door and clear jam

Jam in Tray #, Clear jam and then press

OK

Paper jam in one of the following areas: drum area, fuser area, duplex feeding area, duplex receiving area, and duplex pickup area.

Clear the jam from the area indicated on the product control panel, and then follow the control panel instructions. See

Clear jams on page 149 .

The product has detected a jam in an input tray.

Clear the jam from the area indicated on the product control panel, and then follow the control panel instructions. See

Clear jams on page 149 .

Load paper

Out of paper in all available trays.

Load paper in trays.

Load Tray # <TYPE> <SIZE>, Press OK to use available media

Device is processing job, but a matching tray is empty.

Press OK to use existing available media.

Load tray #, Press OK

Manual duplex mode. “#” is the tray number where the first half of the job printed.

Load paper in the correct tray.

Load Tray 1 <TYPE> <SIZE>, Press OK to use available media

Device is processing job, but no trays match. Press OK to use existing tray settings.

Press OK to begin the cleaning procedures.

Load Tray 1, <PLAIN> <SIZE> / Cleaning mode, OK to start

Cleaning mode paper prompt.

Manual feed <SIZE> <TYPE>, Press OK to use available media

Print Manual Feed mode.

Memory is low Try again later

Memory is low. Only 1 copy made Press

[OK] to continue

The product does not have enough memory to start a new job.

The product completed making one copy.

The remaining copies have been canceled because of low memory.

Load paper into the priority input tray.

Wait until the current job is finished before starting a new job.

Press OK to clear the error. Break the job into smaller jobs that contain fewer pages.

Memory is low. Press OK

Memory low Only 1 copy made

Misprint, Press OK

The product memory has been almost completely filled.

The product does not have enough memory to complete the collated copy job.

Feed delay misprint.

Allow the product to finish the job, or press

Setup to cancel the job.

Break the job into smaller jobs that contain fewer pages.

Reload paper.

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Table 6-1 Alert and warning messages (continued)

Control panel message Description Recommended action

No Dial Tone (fax models only) The product could not detect a dial tone.

Check for a dial tone on the phone line by pressing Start Fax .

Unplug the telephone cord from both the product and the wall and replug the cord.

Make sure that you are using the telephone cord that came with the product.

Unplug the product telephone cord from the wall, plug in a telephone, and try making a voice call.

Plug the product phone cord into a jack for another phone line.

No document sent (fax models only)

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

The product did not scan any pages, or it did not receive any pages from the computer to transmit a fax.

Try sending the fax again.

No fax answer Redial pending (fax models only)

The receiving fax line did not answer. The product attempts to redial after a few minutes.

Allow the product to retry sending the fax.

Call the recipient to ensure that the fax machine is on and ready.

Check that you are dialing the correct fax number.

If the product continues to redial, unplug the product telephone cord from the wall, plug in a telephone, and try making a voice call.

Plug the product phone cord into a jack for another phone line.

Try a different phone cord.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

No fax answer. Canceled send (fax models only)

Attempts to redial a fax number failed, or the

“Redial-no answer” option was turned off.

Call the recipient to ensure that the fax machine is on and ready.

Check that you are dialing the correct fax number.

Check that the redial option is enabled.

Unplug the telephone cord from both the product and the wall and replug the cord.

Unplug the product telephone cord from the wall, plug in a telephone, and try making a voice call.

Plug the product phone cord into a jack for another phone line.

ENWW Control-panel messages 145

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Table 6-1 Alert and warning messages (continued)

Control panel message

No fax detected (fax models only)

No paper pickup, Press OK

Non-HP supply Installed

Order black Cartridge

Page too complex, press OK

Scanner reserved for PC scan

Scanning error Cannot connect

Settings cleared, DATE/TIME

Used black cartridge in use

alternates with

to accept, press OK

Description Recommended action

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

The product answered the incoming call but did not detect that a fax machine was calling.

Allow the product to retry receiving the fax.

Try a different phone cord.

The product has failed to pick up a piece of media.

Plug the product phone cord into a jack for another phone line.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Verify that the media was inserted far enough into the input tray. In tray 1, verify that the paper-length guide is in the correct position for the media size that you are using.

Reload the media in the input tray and press

OK to continue the job.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

A new supply has been installed that is not made by HP. This message appears for several seconds, and then the product returns to the Ready state.

Print cartridge is low.

The product could not print the current page because of its complexity.

If you believe you purchased an HP supply, please call the HP fraud hotline at

1-877-219-3183. Service or repairs that are required as a result of using non-HP supplies is not covered under HP warranty.

Order a new print cartridge.

Press OK to clear the message.

Allow the product to finish the job, or press

Cancel to cancel the job.

A computer is using the product to create a scan.

Wait until the computer scan has finished, or cancel the scan from the computer software, or press Cancel .

The product cannot transmit scan information to a computer.

Verify that the connection cable is not loose or damaged. Replace the cable if necessary, and try the scan again.

The product has cleared job settings.

Re-enter any appropriate job settings.

A used printer cartridge has been installed or moved.

Press OK to return to the Ready state.

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Critical error messages

Critical error messages can indicate some kind of failure. Turning off and then turning on the power might fix the problem. If a critical error persists, the product might require service.

Critical error message-tables

Table 6-2 Critical error messages

Control panel message Description

49 Error, Turn off then on

The product has experienced an internal embedded software error.

50.x Fuser Error

52 Scanner Error

55.4 Error, Turn off then on

79 Error Turn off then on

The product has experienced an internal hardware error.

The product has experienced an internal hardware error.

The product has experienced an engine communication timeout error.

The product has experienced an internal firmware error.

Recommended action

Turn off the power by using the power switch, wait at least 30 seconds, and then turn on the power and wait for the product to initialize.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

1.

Turn off the power by using the power switch, and then wait at least 30 seconds.

2.

If a surge protector is being used, remove it. Plug the product directly into the wall socket.

3.

Turn on the power and wait for the product to initialize.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Turn off the power by using the power switch, wait at least 30 seconds, and then turn on the power and wait for the product to initialize.

If a surge protector is being used, remove it.

Plug the product directly into the wall socket.

Use the power switch to turn the product on.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Turn off the power by using the power switch, wait at least 30 seconds, and then turn on the power and wait for the product to initialize.

If a surge protector is being used, remove it.

Plug the product directly into the wall socket.

Use the power switch to turn the product on.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Turn off the power by using the power switch, wait at least 30 seconds, and then turn on the power and wait for the product to initialize.

If a surge protector is being used, remove it.

Plug the product directly into the wall socket.

Use the power switch to turn the product on.

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Table 6-2 Critical error messages (continued)

Control panel message

Scanner error #, Turn off then on

Description Recommended action

The product has experienced an error in the scanner sub-assembly area.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

Turn off the power by using the power switch, wait at least 30 seconds, and then turn on the power and wait for the product to initialize.

If a surge protector is being used, remove it.

Plug the product directly into the wall socket.

Use the power switch to turn the product on.

If the error persists, contact HP. See www.hp.com/support/ljm1522 or the support flyer that came in the product box.

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Clear jams

Causes of jams

Occasionally, paper or other print media can become jammed during a print job. Some causes include the following events:

The input trays are loaded improperly or overfilled, or the media guides are not set properly.

● Media is added to or removed from an input tray during a print job or an input tray is removed from the product during a print job.

The cartridge door is opened during a print job.

● Too many sheets have accumulated in an output area, or sheets are blocking an output area.

The print media that is being used does not meet HP specifications. See Information pages on page 36

.

● The media is damaged or has foreign objects attached to it, such as staples or paper clips.

The environment in which the print media was stored is too humid or too dry. See

Information pages on page 36

.

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Where to look for jams

Jams can occur in these locations:

In the automatic document feeder (ADF)

In input areas

In the output area

● Inside the product

Find and remove the jam by using the instructions on the following pages. If the location of the jam is not obvious, first look inside the product.

Loose toner might remain in the product after a jam. This problem typically resolves itself after a few sheets have been printed.

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Clear jams from the ADF

Occasionally, media becomes jammed during a fax, copy, or scan job.

You are notified of a media jam by the Doc feeder jam Clear, Reload message that appears on the product control-panel display.

The ADF input tray is loaded incorrectly or is too full. See Install input devices on page 19

for more information.

The media does not meet HP specifications, such as those for size or type. See Information pages on page 36

for more information.

1.

Open the ADF cover.

NOTE:

Verify that any shipping tape inside the ADF has been removed.

2.

Remove the jam cleanout part, if the part is present (see note below). Using both hands, lift up on the two handles until the part unsnaps. Rotate and lift out the cleanout part and set it aside.

NOTE:

In some products, the jam cleanout part is not removable. If this is the case with your product, go to the next step.

3.

Lifting the green lever, rotate the pick mechanism until it stays open.

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4.

Gently try to remove the page without tearing it. If you feel resistance, go to the next step.

5.

Open the ADF lid and gently loosen the media by using both hands.

6.

When the media is free, gently pull it out in the direction shown.

7.

Close the lid to the flatbed scanner.

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8.

Lower the green lever.

9.

Reinstall the cleanout part by inserting it as shown. Push down on the two tabs until the part snaps into place. Install the cleanout part correctly, because future jamming might occur if the cleanout part is not replaced correctly.

NOTE:

In some products, the jam cleanout part is not removable. If this is the case with your product, go to the next step.

10.

Close the ADF lid.

Clear jams from the input-tray areas

CAUTION:

Do not use sharp objects, such as tweezers or needle-nose pliers, to remove jams.

Damage caused by sharp objects will not be covered by the warranty.

When removing jammed media, pull the jammed media straight away from the product. Pulling jammed media out of the product at an angle can damage the product.

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NOTE:

Depending on where the jam is located, some of the following steps might not be necessary.

1.

Open the print-cartridge door.

2.

With both hands, grasp the side of the media that is most visible (this includes the middle), and carefully pull it free from the product.

3.

Open tray 1.

4.

With both hands, grasp the side of the media that is most visible (this includes the middle), and carefully pull it free from the product.

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5.

If no media is visible, open the print-cartridge door, remove the print cartridge, and rotate the upper media guide. Carefully pull the media up and out of the product, and then reinstall the print cartridge.

6.

Close tray 1 and the print-cartridge door.

Clear jams from the output bin

CAUTION:

Do not use sharp objects, such as tweezers or needle-nose pliers, to remove jams.

Damage caused by sharp objects will not be covered by the warranty.

With both hands, grasp the side of the media that is most visible (this includes the middle), and carefully pull it free from the product.

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Clear jams from the print-cartridge area

CAUTION:

Do not use sharp objects, such as tweezers or needle-nose pliers, to remove jams.

Damage caused by sharp objects will not be covered by the warranty.

When removing jammed media, pull the jammed media straight away from the product. Pulling jammed media out of the product at an angle can damage the product.

1.

Open the print-cartridge door, and remove the print cartridge.

CAUTION:

To prevent damage to the print cartridge, minimize its exposure to direct light.

2.

With both hands, grasp the side of the media that is most visible (this includes the middle), and carefully pull it free from the product.

3.

Replace the print cartridge and close the print-cartridge door.

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Print problems

Print-quality problems

The information in the following sections helps you identify and resolve print-quality issues.

NOTE:

If you are having copy problems, see Copy problems on page 166 .

Improve print quality

Use the print-quality settings to prevent print-quality problems.

Print-quality settings

Print-quality settings affect how light or dark the print is on the page and the style in which the graphics are printed. You can also use the print-quality settings to optimize the print quality for a specific media type.

You can change the settings in the product properties to accommodate the types of jobs that you are printing. The following settings are available, depending on the printer driver that you are using:

600 dpi

FastRes 1200

NOTE:

Changing the resolution can change the formatting of your text.

Temporarily change print-quality settings

To change the print-quality settings only for the current software program, open the properties through the Print Setup menu in the program that you are using to print.

Change print-quality settings for all future jobs

NOTE:

For Macintosh instructions, see the user guide.

For Windows 2000:

1.

In the Windows system tray, click Start, select Settings, and then click Printers.

2.

Right-click the product icon.

3.

Click Properties (in Windows 2000, you can also click Printing Preferences).

4.

Change the settings, and then click OK.

For Windows XP:

1.

In the Windows system tray, click Start, click Control Panel, and then click Printers and Faxes.

2.

Right-click the product icon.

3.

Click Properties, or click Printing Preferences.

4.

Change the settings, and then click OK.

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For Windows Vista:

1.

In the Windows system tray, click Start, click Control Panel, and then click Printer.

2.

Right-click the product icon.

3.

Click Properties, or click Printing Preferences.

4.

Change the settings, and then click OK.

Identify and correct print defects

Use the checklist and print-quality issues charts in this section to solve print-quality problems.

Print-quality checklist

General print-quality problems can be solved by using the following checklist:

1.

Make sure that the paper or print media that you are using meets specifications. Generally, smoother paper provides better results.

2.

If you are using a special print media such as labels, transparencies, glossy paper, or letterhead, ensure that you have printed by type.

3.

Print a configuration page and supplies status page at the product control panel.

Check the supplies status page to see if any supplies are low or empty. No information is provided for non-HP print cartridges.

4.

Print a Demo page from the HP ToolboxFX. If the page prints, the problem is with the printer driver.

Try printing from another printer driver. For example, if you are using the PCL 6 printer driver, print from the PS printer driver.

Use the Add Printer Wizard in the Printers (or Printers and Faxes in Windows XP) dialog box to install the PS driver.

5.

Try printing from a different program. If the page prints correctly, the problem is with the program from which you were printing.

6.

Restart the computer and the product and try printing again. If the problem is not resolved, see

General print-quality issues on page 158 .

General print-quality issues

The following examples depict letter-size paper that has passed through the product short-edge-first.

These examples illustrate problems that would affect all of the pages that you print. The topics that follow list the typical cause and solution for each of these examples.

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Problem

Print is light or faded.

Toner specks appear.

Cause Solution

The media might not meet

HP specifications.

Use media that meets HP specifications.

Make sure that the media meets specifications in the HP LaserJet Printer

Family Print Media Guide.

The print cartridge might be low. If you use a non-HP print cartridge, no messages appear on the product control panel or in HP ToolboxFX.

Replace the print cartridge. See

Print cartridge on page 27 .

If the print cartridge is not low or empty, inspect the transfer roller to see if it is damaged. If it is not , replace the print cartridge.

If the whole page is light, the print density adjustment is too light or EconoMode might be turned on.

Adjust the print density, and disable

EconoMode in the product Properties.

The media might not meet

HP specifications.

The paper path might need to be cleaned.

Use media that meets HP specifications.

Make sure that the media meets specifications in the HP LaserJet Printer

Family Print Media Guide.

Clean the paper path. See

Clean the paper path on page 34

, or see the

HP ToolboxFX online Help.

Dropouts appear.

A single sheet of print media might be defective.

The moisture content of the paper is uneven or the paper has moist spots on its surface.

Try different paper, such as high-quality paper that is intended for laser printers.

The paper lot is flawed. The manufacturing processes can cause some areas to reject toner.

The print cartridge might be defective.

Try reprinting the job.

Try different paper, such as high-quality paper that is intended for laser printers.

Replace the print cartridge. See

cartridge on page 27 .

Print

Vertical streaks or bands appear on the page.

The print cartridge might be low or defective. If you are using a non-HP print cartridge, no messages appear on the product control panel or in

HP ToolboxFX.

Replace the print cartridge. See

Print cartridge on page 27 .

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Problem Cause Solution

The amount of background toner shading becomes unacceptable.

Toner smears appear on the media.

The media might not meet

HP specifications.

The single-sheet priority input slot

(tray 1) might be installed incorrectly.

The print-density setting is too high.

Use a different paper with a lighter basis weight.

Make sure that the single-sheet priority input slot (tray 1) is in place.

Decrease the print-density setting through HP ToolboxFX or the embedded

Web server. This decreases the amount of background shading.

Very dry (low humidity) conditions can increase the amount of background shading.

Check the product environment.

The print cartridge might be low. If you are using a non-HP print cartridge, no messages appear on the product control panel or in the HP ToolboxFX.

Replace the print cartridge. See

Print cartridge on page 27

.

The media might not meet

HP specifications.

Use media that meets HP specifications.

Make sure that the media meets specifications in the HP LaserJet Printer

Family Print Media Guide.

If toner smears appear on the leading edge of the paper, the media guides are dirty, or debris has accumulated in the print path.

Clean the media guides and the paper

path. See Clean the paper path on page 34 .

The print cartridge might be low. If you are using a non-HP print cartridge, no messages appear on the product control panel or in the HP ToolboxFX.

Replace the print cartridge. See

Print cartridge on page 27

.

The fuser temperature might be too low. In the printer driver, make sure the appropriate media type is selected.

The toner smears easily when touched.

The product is not set to print on the type of media on which you want to print.

In the printer driver, select the Paper tab and set Type is to match the type of media on which you are printing. Print speed might be slower if you are using heavy paper.

The media might not meet

HP specifications.

Use media that meets HP specifications.

Make sure that the media meets specifications in the HP LaserJet Printer

Family Print Media Guide.

The paper path might need to be cleaned.

The power source might be defective.

Clean the paper path. See Clean the paper path on page 34 .

Plug the product directly into an AC outlet instead of into a power strip.

The print cartridge might be low. If you are using a non-HP print cartridge, no messages appear on the product control panel or in HP ToolboxFX.

Replace the print cartridge. See

Print cartridge on page 27

.

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Problem

Marks repeatedly appear at even intervals on the page.

The printed page contains misformed characters.

Cause Solution

The product is not set to print on the type of media on which you want to print.

In the printer driver, make sure that the appropriate media type is selected. Print speed might be slower if you are using heavy paper.

Internal parts might have toner on them. The problem typically corrects itself after a few more pages.

The paper path might need to be cleaned.

Clean the paper path. See

paper path on page 34

.

Clean the

The print cartridge might be damaged.

The media might not meet

HP specifications.

If a repetitive mark occurs at the same spot on the page, install a new HP print cartridge. See

Print cartridge on page 27 .

Use a different paper, such as highquality paper that is intended for laser printers.

If characters are incorrectly formed so that they produce a wavy effect, the laser scanner might need replacing.

Verify that the problem also occurs on the configuration page. If so, replace the laser/scanner. See

Laser/scanner assembly on page 121

.

The printed page is curled or wavy.

Text or graphics are skewed on the printed page.

The product is not set to print on the type of media on which you want to print.

In the printer driver, make sure the appropriate media type is selected.

If the problem persists, select a media type that uses a lower fuser temperature, such as transparencies or light media.

The media might have been in the input tray too long.

Turn over the stack of media in the tray.

Also, try rotating the media 180° in the input tray.

The media might not meet

HP specifications.

Use a different paper, such as highquality paper that is intended for laser printers.

Both high temperature and humidity can cause paper curl.

Check the product environment.

The media might be loaded incorrectly or the input tray might be too full.

Verify that the media is loaded correctly and that the media guides are not too tight or too loose against the stack.

The media might not meet

HP specifications.

Use a different paper, such as highquality paper that is intended for laser printers.

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Problem

The printed page contains wrinkles or creases.

Toner appears around the printed characters.

Cause Solution

The media might be loaded incorrectly or the input tray might be too full.

Turn over the stack of paper in the input tray, or try rotating the paper 180° in the input tray.

The media might not meet

HP specifications.

Verify that the media is loaded correctly and that the media guides are not too tight or too loose against the stack.

Use a different paper, such as highquality paper that is intended for laser printers.

Air pockets inside envelopes can cause them to wrinkle.

Remove the envelope, flatten it, and try printing again.

The media might be loaded incorrectly.

Turn over the stack of paper in the tray.

If large amounts of toner have scattered around the characters, the paper might have high resistivity.

Use a different paper, such as highquality paper that is intended for laser printers.

An image that appears at the top of the page (in solid black) repeats farther down the page (in a gray field).

Droplets of water are deposited on the trailing edge of the page.

Software settings might affect image printing.

In your software program, change the tone (darkness) of the field in which the repeated image appears.

In your software program, rotate the whole page 180° to print the lighter image first.

The order of images printed might affect printing.

Change the order in which the images are printed. For example, have the lighter image at the top of the page, and the darker image farther down the page.

A power surge might have affected the product.

If the defect occurs later in a print job, turn the product off for 10 minutes, and then turn on the product to restart the print job.

Moisture in the product is condensing on the fuser assembly. In excessively hot and humid areas, media retains moisture.

Try moving the product to a less humid area. Try a different media.

NOTE:

Water droplets do not damage the product.

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Scan problems

Solve scanned-image problems

Problem

The scanned image is of poor quality.

Cause Solution

The original might be a secondgeneration photo or picture.

● To eliminate the patterns, try reducing the size of the image after scanning.

● Print the scanned image to see if the quality is better.

Verify that your resolution and color settings are correct for the type of scan job that you are performing.

For best results, use the flatbed scanner for scanning rather than the automatic document feeder

(ADF).

The image that appears on the screen might not be an accurate representation of the quality of the scan.

Try adjusting your computer monitor settings to use more colors

(or levels of gray). Typically, you make this adjustment by opening

Display in Windows Control Panel.

● Try adjusting the resolution and color settings in the scanner software.

The original might have been loaded incorrectly.

The scanner might be dirty.

Use the media guides when you load the originals into the ADF.

Clean the scanner glass. See

Clean the flatbed scanner glass on page 30 .

The graphics settings might not be suitable for the type of scan job that you are performing.

Try changing the graphics settings.

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Problem

Part of the image did not scan.

The scan takes too long

Cause Solution

The original might have been loaded incorrectly.

A colored background might be causing images in the foreground to blend into the background.

Use the media guides when you load the originals into the ADF.

Try adjusting the settings before you scan the original or enhancing the image after you scan the original.

The original is longer than 381 mm (15 inches).

The maximum scannable length is

381 mm (15 inches) when you use the automatic document feeder (ADF) input tray. If the page exceeds the maximum length, the scanner stops. (Copies can be longer.)

The original is too small.

The media size is incorrect.

The resolution or color level is set too high.

The software is set to scan in color.

A print job or copy job was sent before you tried to scan.

CAUTION:

Do not try to pull the original from the ADF; you might damage the scanner or your original. See

Clear jams from the ADF on page 151

.

The minimum size that the flatbed scanner supports is 25 x 25 mm (1 x

1 inch). The minimum size that the ADF supports is 127 x 127 mm (5 x 5 inches).

The original might be jammed. See

Clear jams from the ADF on page 151

.

In Scan settings, make sure that the input media size is large enough for the document that you are scanning.

Change the resolution and color level settings to the correct settings for your job.

The system default is color, which takes longer to scan even when scanning a monochrome original. If you acquire an image through TWAIN or WIA, you can change the settings so that the original scans in grayscale or black-and-white.

See the product software Help for details.

If someone sent a print job or copy job before you tried to scan, the scan will start if the scanner is not busy. However, because the product and scanner share memory, the scan might be slower.

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Scan-quality problems

Prevent problems

The following are a few simple steps you can take to improve copy and scan quality.

Use the flatbed scanner, rather than the automatic document feeder (ADF) input tray, to scan.

● Use high-quality originals.

Load the media correctly. If the media is loaded incorrectly, it might skew, which causes unclear images.

● Adjust the software settings according to how you plan to use the scanned page.

If your product frequently feeds more than one page at a time, you might need to replace the separation pad.

● Use or make a carrier sheet to protect your originals.

Solve scan-quality problems

Problem

Blank pages

Too light or dark

Unwanted lines

Black dots or streaks

Unclear text

Description Solution

The original might have been loaded upside down.

In the automatic document feeder (ADF), put the top end of the stack of originals into the ADF input tray, with the media stack face-up and the first page to be scanned on top of the stack.

On the flatbed scanner, place the original document face-down with the upper-left corner of the document at the corner indicated by the icon on the product.

The resolution and color levels might be set incorrectly.

Verify that you have the correct resolution and color settings.

Ink, glue, correction fluid, or an unwanted substance might be on the glass.

Clean the flatbed scanner surface. See

Clean the flatbed scanner glass on page 30 .

The ADF scanner strip might be dirty.

Clean the ADF scanner strip. See

Clean the flatbed scanner glass on page 30 .

Ink, glue, correction fluid, or an unwanted substance might be on the glass.

Clean the flatbed scanner surface. See

Clean the flatbed scanner glass on page 30 .

The resolution and color levels may be set incorrectly.

Verify that you have the correct resolution and color settings.

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Copy problems

Prevent problems

The following are a few simple steps you can take to improve copy quality:

Copy from the flatbed scanner. This will produce a higher quality copy than copying from the automatic document feeder (ADF).

● Use quality originals.

Load the media correctly. If the media is loaded incorrectly, it might skew, causing unclear images and problems with the OCR program.

● Use or make a carrier sheet to protect your originals.

NOTE:

Verify that the media meets HP specifications. If the media meets HP specifications, recurring feed problems indicate the pickup roller or separation pad is worn.

Image problems

Problem

Images are missing or faded.

Cause

The print-cartridge toner-level might be low.

The original might be of poor quality.

The original might have a colored background.

Solution

Replace the print cartridge. See

Print cartridge on page 27

.

If your original is too light or damaged, the copy might not be able to compensate, even if you adjust the contrast. If possible, find an original document in better condition.

Colored backgrounds might cause images in the foreground to blend into the background, or the background might appear in a different shade. If possible, use an original document without a colored background.

Use media that meets HP specifications.

Vertical white or faded stripes appear on the copy.

The media might not meet

HP specifications.

The print-cartridge toner-level might be low.

Replace the print cartridge. See

Print cartridge on page 27

.

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Problem

Unwanted lines appear on the copy.

Cause Solution

The flatbed scanner or the ADF glass might be dirty.

Clean the flatbed scanner or the ADF

glass. See Clean the flatbed scanner glass on page 30 .

The photosensitive drum inside the print cartridge might have been scratched.

Install a new HP print cartridge. See

Print cartridge on page 27 .

Black dots or streaks appear on the copy. Ink, glue, correction fluid, or an unwanted substance might be on the automatic document feeder (ADF) or flatbed scanner.

Clean the flatbed scanner or the ADF

glass. See Clean the flatbed scanner glass on page 30 .

Copies are too light or dark.

The printer driver or product software settings might be incorrect.

Verify that the quality settings are correct.

Text is unclear.

The printer driver or product software settings might be incorrect.

See the product software Help for more information about changing the settings.

Verify that the quality settings are correct.

See the product software Help for more information about changing the settings.

Media-handling problems

Problem

Poor print quality or toner adhesion

Dropouts, jamming, or curl

Excessive curl

Jamming, damage to product

Cause Solution

The paper is too moist, too rough, too heavy or too smooth, or it is embossed or from a faulty paper lot.

Try another kind of paper, between 100 and 250 Sheffield, 4% to 6% moisture content.

The paper has been stored incorrectly.

Store paper flat in its moisture-proof wrapping.

Turn the paper over.

The paper has variability from one side to the other.

The paper is too moist, has the wrong grain direction, or is of short-grain construction

Use long-grain paper.

Turn the stack over.

The paper varies from one side to the other.

The paper has cutouts or perforations.

Use paper that is free of cutouts or perforations.

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Problem Cause Solution

Problems with feeding

Print is skewed (crooked).

The paper has ragged edges.

Use high-quality paper that is made for laser printers.

Turn the paper over.

The paper varies from side-to-side.

The paper is too moist, too rough, too heavy or too smooth, has the wrong grain direction, or is of short-grain construction or it is embossed or from a faulty paper lot.

Try another kind of paper, between 100 and 250 Sheffield, 4% to 6% moisture content.

Use long-grain paper.

The media guides might be incorrectly adjusted.

Remove all media from the input tray, straighten the stack, and then load the media in the input tray again. Adjust the media guides to the width and length of the media that you are using and try printing again.

Remove some of the media from the tray.

More than one sheet feeds at one time.

The media tray might be overloaded.

The media might be wrinkled, folded, or damaged.

The product does not pull media from the media input tray.

The product might be in manual feed mode.

Verify that the media is not wrinkled, folded, or damaged. Try printing on media from a new or different package.

● If Manual feed appears on the product control-panel display, press

OK to print the job.

The pickup roller might be dirty or damaged.

Verify that the product is not in manual feed mode and print your job again.

Replace the pickup roller. See

Pickup roller (product base) on page 97 .

The paper-length adjustment control in tray 1 is set at a length that is greater than the media size.

Adjust the paper-length adjustment control to the correct length.

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Performance problems

Problem

No copy came out.

Copies are blank.

The wrong original was copied.

Copies are reduced in size.

Cause

The input tray might be empty.

The original might have been loaded incorrectly.

The sealing tape might not have been removed from the print cartridge.

The original might have been loaded incorrectly.

Solution

Load media in the product.

In the automatic document feeder (ADF), load the original with the narrow side forward and the side to be scanned facing up.

On the flatbed scanner, place the original document face-down with the upper-left corner of the document at the corner indicated by the icon on the product.

Remove the print cartridge from the product, pull out the sealing tape, and reinstall the print cartridge.

In the ADF, load the original with the narrow side forward and the side to be scanned facing up.

On the flatbed scanner, make sure that the original document is placed facedown with the upper-left corner of the document at the corner indicated by the icon on the product.

Use media that meets HP specifications.

The media might not meet

HP specifications.

The print-cartridge toner-level might be low.

The ADF might be loaded.

The product software settings might be set to reduce the scanned image.

Replace the print cartridge. See

Print cartridge on page 27 .

Make sure that the ADF is empty.

See the HP ToolboxFX Help for more information about changing the settings.

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Fax problems (fax models only)

General fax problem-solve

Verify the following information before problem-solving fax problems.

● Is the fax set up correctly?

Make sure that the fax cord that came with the product is the cord that is being used. This cord has been tested and meets the device specifications.

◦ Make sure that the fax cord is installed in the correct port. The fax cord must be plugged into the line port.

What type of telephone line is being used?

Dedicated telephone line: a unique telephone line that is assigned to receive or send a fax.

The fax cord must be plugged into the line port.

Shared telephone line: a telephone line that receives or sends voice calls and faxes. A single, shared telephone line can perform only one function at a time. A fax cannot be sent while someone is talking on the telephone or while a computer is connecting to the Internet.

Roll-over lines: a telephone system feature that allows an incoming call to be forwarded to the next available telephone line (used with multiple-telephone-line systems). Try attaching the device to the first incoming telephone line. The product will answer the telephone after it rings the number of times that is specified in the product rings-to-answer setting.

PBX system: a business-environment telephone system. Standard home telephones and the

HP LaserJet product use an analog telephone signal. Some PBX systems are digital and might be incompatible with standard telephones and with devices such as the HP LaserJet product.

Distinctive ring service: a telephone system feature that can assign two telephone numbers to one physical line, and assign a distinctive ring pattern to each number. Make sure that the device is set to respond to the correct distinctive ring pattern that the telephone service provider assigned to the fax number. This service is not available in all countries/regions.

Make sure that the telephone company provides this service before changing the setting. For more information about distinctive ring service, see

Distinctive ring function on page 64 .

Is a telephone-line splitting device installed?

◦ A telephone-line splitter is a device that splits two or more telephone lines from the same jack.

Not all splitters are compatible with the device, and not all countries/regions support the use of splitters.

Parallel splitters (also called T-splitters) split a single line into two phone jacks so that two devices can share the same line. Line 1/Line 2 splitters provide two unique telephone line outlets from a single jack with two unique telephone numbers (two telephone lines are connected to a single jack). A Line 1/Line 2 splitter must be used if both a fax line and a voice line share the same jack.

NOTE:

Hewlett-Packard does not recommend using a parallel splitter (T-splitter) with the product because it might degrade the quality of the telephone signal. If a second device must be attached to the telephone line in addition to the product, plug the second device into the telephone port on the product (the port on the back that is marked with a telephone icon).

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Is a surge-protection device installed?

A surge-protection device might be installed between the telephone jack and the product to protect the product from electrical power that passes through the telephone lines. These devices might cause some fax communication problems by degrading the quality of the telephone signal. If you are having problems sending or receiving faxes, connect the device directly to the telephone jack to determine if the problem is in the surge-protection device.

Is a telephone company voice-message service being used?

If the messaging service rings-to-answer setting is lower than the product rings-to-answer setting, the messaging service answers the call and the product will not detect incoming faxes.

If the product rings-to-answer setting is lower than that of the messaging service, the product answers all calls and no calls will ever be sent to the messaging service. The only voicemessaging system that can be used with the product is a standard telephone-answering machine.

Is a standard telephone-answering machine installed?

An answering machine must be connected to the port that is labeled with the telephone icon

(or it can be shared on the same telephone-line extension). Set the product rings-to-answer setting for at least one ring more than the number of rings that prompts the answering machine to answer a incoming call. For example, if the answering machine is set to answer calls after three rings, set the product rings-to-answer setting to four rings.

NOTE:

If an answering machine is connected to the same telephone line but is connected to a different jack (for example, in another room), it might interfere with the product to fax reception.

Problems receiving faxes

Use the table in this section to solve problems that might occur when receiving faxes.

NOTE:

You must use the fax cord that came with the product in order to ensure that the product functions correctly.

Problem

The product cannot receive faxes from an extension telephone.

Cause

The extension-telephone setting might be disabled.

The fax cord might not be securely connected.

The product dialing mode might be incorrectly set, or the extension phone might be incorrectly set.

Solution

Verify that the extension-telephone setting is enabled.

Verify that the fax cord is securely connected between the telephone jack and the product (or another device that is connected to the product). Press 1-2-3 in sequence (tone-dial mode only), wait for three seconds, and then hang up.

Verify that the product dialing mode is set to Tone. Verify that the extension phone is set to On for tone dialing as well.

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Problem

The product is not answering incoming fax calls.

Cause Solution

The answer mode might be set to

Manual.

If the answer mode is set to Manual, the product does not answer calls. You have to start the fax-receiving process manually.

The rings-to-answer setting might not be set correctly.

Check the rings-to-answer setting for your configuration.

The answer-ring pattern feature might be turned on, but you do not have the service, or you do have the service and the feature is not set correctly.

Check the answer-ring pattern feature to verify that it is set properly.

The fax cord might not be correctly connected, or the fax cord is not working.

See the Getting Started Guide to check the installation. Verify that you are using the fax cord that came with the product.

The product might not be able to detect incoming fax tones because the answering machine is playing a voice message.

Re-record your answering machine message, leaving at least two seconds of silence at the beginning of the message.

Too many devices might be connected to the telephone line.

You should not have more than three devices attached to the line. Try removing the last device that was connected and determine whether the product works. If not, continue removing devices one at a time and retry after removing each one.

The telephone line might not be working. Do one of the following:

Increase the volume on the product, and then press Start Fax on the control panel. If you hear a dial tone, the telephone line is working.

● Disconnect the product from the telephone jack, and then connect a telephone. Try to make a telephone call to verify that the telephone line is working.

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Problem Cause Solution

The product is not answering incoming fax calls.

Faxes are not printing.

A voice-messaging service might be interfering with the product as it attempts to answer calls.

Do one of the following:

Disable the messaging service.

Get a telephone line that is dedicated to fax calls.

The product might be out of paper and the memory is full.

The media input tray is empty.

The receive-to-PC option might be selected, and faxes are being received by the computer.

Faxes are printing on two pages instead of one.

The auto reduction setting might not be set correctly.

Set the product answer mode to

Manual. In manual mode, you must start the fax-receive process yourself.

Leave the product set to automatic mode and lower the rings-toanswer setting for the product to a number less than the rings-toanswer setting for the voice mail.

The product will answer all incoming calls.

Refill the media input tray. Press OK . The product prints all of the faxes it has saved in memory and then resumes answering fax calls.

Load media. Any faxes that are received while the input tray is empty are stored in memory and will print after the tray has been refilled.

Check to determine whether the computer is receiving faxes.

Turn on the auto reduction setting.

Received faxes are too light or are printing only on half of the page.

The incoming faxes might have been sent on larger media.

The product ran out of toner while printing a fax.

The fax that was sent was too light.

Adjust the auto reduction setting to allow larger pages to be printed on one page.

The product stores the most recently printed faxes. (The amount of memory that is available determines the actual number of faxes stored for reprinting.) As soon as possible, replace the print cartridge, and then reprint the fax.

Contact the sender and have the sender resend the fax after altering the settings.

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Problems sending faxes

Problem Cause Solution

The document stops feeding in the middle of faxing.

Faxes stop during sending.

The maximum length of a page that you can load is 381 mm (15 inches). Faxing of a longer page stops at 381 mm (15 inches).

Print the document on shorter media.

If no jam exists and less than one minute has elapsed, wait a moment before pressing Cancel . If a jam exists, see

Clear jams on page 149 . Then, resend

the job.

If the item is too small, it can jam inside the automatic document feeder (ADF).

Use the flatbed scanner. The minimum page size for the ADF is 127 x 127 mm

(5 x 5 inches).

If a jam exists, see

Clear jams from the

ADF on page 151 . Then, resend the job.

Try sending to another fax machine.

The fax machine to which you are sending might be malfunctioning.

Your telephone line might not be working.

Do one of the following:

● Turn up the volume on the product, and then press Start Fax on the control panel. If you hear a dial tone, the telephone line is working.

A communication error might be interrupting the fax job.

The product is receiving faxes but is not sending them.

If your product is on a PBX system, the

PBX system might be generating a dial tone that the product cannot detect.

Disconnect the product from the jack in the wall, and then connect a telephone to the jack. Try to make a telephone call to verify that the telephone line is working.

Change the redial-on-communicationerror setting to On.

Disable the detect-dial-tone setting.

A poor telephone connection might exist. Try again later.

The fax machine to which you are sending might be malfunctioning.

Try sending to another fax machine.

Your telephone line might not be working.

Do one of the following:

● Turn up the volume on the product and press Start Fax on the control panel. If you hear a dial tone, the telephone line is working.

Outgoing fax calls continue to be dialed. The product automatically redials a fax number if the redial options are set to

On.

Disconnect the product from the telephone jack and connect a telephone. Try to make a telephone call to verify that the telephone line is working.

To stop the redials while the product is dialing, press Cancel .

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Problem Cause Solution

Faxes that you send are not arriving at the receiving fax machine.

Faxes you send include a block of gray shading at the end of each page.

The receiving fax machine might be off or might have an error condition, such as being out of paper.

Call the recipient to verify that the fax machine is on and ready to receive faxes.

The originals might be incorrectly loaded. Verify that the original documents are correctly loaded into the ADF input tray or flatbed scanner.

A fax might be in memory because it is waiting to redial a busy number, other jobs that are ahead of it are waiting to be sent, or the fax is set up for a delayed send.

If a fax job is in memory for any of these reasons, an entry for the job appears in the fax log. Print the fax activity log and check the Status column for jobs that show a Pending designation.

You might be sending a fax from the flatbed scanner with the glass-fax size set incorrectly.

Verify that the setting is correct.

Faxes you send have data missing from the end of each page.

You might be sending a fax from the flatbed scanner with the glass-fax size set incorrectly.

You receive a Low Memory error.

Verify that the setting is correct.

You might be sending a fax that is too large, or the resolution might be too high.

Try one of the following:

● Divide a large fax into smaller sections, and then fax them individually.

Clear stored faxes to make more memory available for outgoing faxes.

● Configure the outgoing fax as a delayed fax, and then verify that it will send completely.

Make sure that you are using the lowest resolution setting

(Standard).

Voice-call problems

Problem

The telephone or answering machine that is connected to the line is not receiving voice calls.

Cause

The fax cord might not be correctly connected.

The answer mode or rings-to-answer settings might not be correctly set.

The answering machine or telephone might not be functioning.

The problem persists.

Solution

See the Getting Started Guide to check the installation. The product must be the first device connected to the telephone line.

The rings-to-answer must be set higher than the answering machine setting.

Connect the telephone or answering machine directly to the telephone line and determine if it works by itself.

See the Fax chapter in the product user guide.

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Media-handling problems

NOTE:

For information about removing jams, see Clear jams on page 149 .

Problem

Print is skewed (crooked).

Pages are curled or wrinkled.

Cause Solution

The media input tray might be overloaded.

The media guides might be incorrectly set, broken, or missing.

Remove some of the media from the input tray.

Verify that the guides are not adjusted too tightly or too loosely against the paper. Check for broken or missing guides, and replace them if necessary.

Use media that meets HP specifications.

The media might not meet

HP specifications.

The media might not meet

HP specifications.

Use media that meets HP specifications.

The media is not stored properly.

When possible, store media in its sealed ream at room temperature.

The media has been in the input tray too long.

Turn over the stack of media in the tray or rotate the media 180° in the paper tray.

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Performance problems

Problem Cause Solution

Faxes are transmitting or being received very slowly.

The fax might be very complex, such as one with many graphics.

Complex faxes take longer to be sent or received. Breaking longer faxes into multiple jobs can increase the transmission speed.

The receiving fax machine might have a slow modem speed.

The product only sends the fax at the fastest modem speed that the receiving fax machine can accept.

The resolution at which the fax was sent or is being received might be very high.

If you are receiving the fax, call and ask the sender to lower the resolution and resend the fax. If you are sending the fax, lower the resolution and resend the fax.

Your telephone line might not be working.

Hang up and resend the fax. Have the telephone company check the telephone line.

The fax activity logs or fax call reports are printing at inappropriate times.

You are sending a fax via an international call.

You must allow more time to transmit fax jobs internationally.

The fax activity log or fax call reports settings are not correct.

Print a configuration page and check when the reports print.

The product sounds are too loud or too soft.

The volume setting might not be adjusted correctly.

Adjust the volume setting.

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Functional checks

Engine test page

1.

Turn the product power on and wait for the message Ready to appear on the control-panel display.

2.

Rapidly open and then close the print-cartridge door five times.

CAUTION:

Do not forcibly close the door to prevent damaging the door latches.

TIP:

Depress and hold down the print-cartridge door button to prevent the door latches from engaging. Open the door far enough to activate the door open sensor, and then fully close the door.

3.

An engine test page prints.

Drum rotation test

The photosensitive drum, located in the print cartridge, must rotate in order for the print process to work.

The photosensitive drum receives its drive from the main drive assembly.

NOTE:

This test is especially important if refilled print cartridges have been used.

1.

Open the print-cartridge door.

2.

Remove the print cartridge.

3.

Mark the drive gear on the cartridge with a felt-tipped marker. Note the position of the mark.

4.

Install the print cartridge and close the print-cartridge door. The startup sequence should rotate the drum enough to move the mark.

5.

Open the print-cartridge door and inspect the gear that was marked in step 3. Verify that the mark moved.

If the mark did not move, inspect the main drive assembly to make sure that it is meshing with the print cartridge gears. If the drive gears appear functional and the drum does not move, replace the print cartridge.

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Half self-test functional check

The print process can be subdivided into the following stages:

Image formation stage (charges the drum and writes a latent image to the drum with the laser)

Development stage (forms a toner image on the drum)

Transfer stage (transfers the image to the media)

● Cleaning stage (removes excess toner from the drum)

Fusing stage (applies heat and pressure to the media to make the image permanent)

Perform a half self-test check

The purpose of the half self-test check is to determine which process is malfunctioning.

1.

Print a configuration page.

2.

Open the print cartridge access door after the paper advances halfway through the product

(approximately five seconds after the motor begins rotating). The leading edge of the paper should have advanced past the print cartridge.

3.

Remove the print cartridge.

4.

Open the print cartridge drum shield to view the drum surface. If a dark and distinct toner image is present on the drum surface, assume that the first two functions of the electrophotographic process are functioning (image formation and development). Problem solve the failure as a transfer or fusing problem.

Perform other checks

If no image appears on the photosensitive drum, perform these checks:

1.

Make sure that you removed the entire length of the sealing tape from the print cartridge before you installed the cartridge.

2.

Perform a drum-rotation functional check to ensure that the drum is rotating (see

Drum rotation test on page 178 ).

3.

Perform a high-voltage power-supply check. See Heating element check on page 180 .

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Heating element check

Media passes between the heating element and a soft pressure roller to fuse toner to the media.

1.

Unplug the product for at least ten minutes.

2.

Verify that the thermistor connector is seated into both the product chassis and the ECU.

3.

Remove the heating element connector from the ECU. To measure the continuity of the heating element, measure the resistance between the two pins at the end of the cable.

NOTE:

Normal resistance is 25 ohms +/- 10 ohms for the 110 V product and 80 ohms +/- 20 ohms for the 220 V product.

If no resistance is measured, replace the fuser.

4.

Remove the thermistor connector, and then measure the resistance between J206 pins one and two and between J206 pins three and four.

NOTE:

Normal resistance between both pairs of pins is 370K ohms +/- 50K ohms at 20°C (68°

F).

5.

If no resistance is measured, replace the fuser.

High-voltage contacts check

The high-voltage contacts in the product must have a good connection with the contacts on the print cartridge to provide the necessary voltages for the electrophotographic processes.

Check the print-cartridge contacts

Remove the print cartridge and visually inspect the three connection points on the ends of the print cartridge: drum ground (callout 1), charging (callout 2), and developing roller (callout 3). If they are dirty or corroded, clean the connection. If they are damaged, replace the print cartridge.

NOTE:

Use only isopropyl alcohol to clean the connections.

Figure 6-1

Print-cartridge high-voltage connection points (right side)

1

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Figure 6-2

Print-cartridge high-voltage connection points (left side)

2

3

Check the high-voltage connector assembly

Visually inspect the cartridge connection points inside the product to make sure that they are not dirty or corroded. If the pins are dirty, clean them by using isopropyl alcohol only.

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Service-mode functions

NVRAM initialization

An NVRAM initialization will return the following device settings to the factory-set defaults:

All menu settings, including the fax header and company name

● Fax numbers and names that are associated with one-touch keys and speed-dial codes

Additionally, all faxes stored in memory are cleared.

1.

Turn off the product.

2.

Press and hold both the down arrow button and the Cancel button, and then turn on the product.

3.

Wait until the message Permanent storage init. appears, and then release the buttons.

When the NVRAM initialization process finishes, the product control panel shows the Ready message.

Super NVRAM initialization

The super NVRAM initialization clears all settings affected by a regular NVRAM initialization, and also clears the product language and country/region settings. Both settings must be reset after a super

NVRAM initialization.

1.

Turn off the product.

2.

Press and hold both the down arrow button and the Cancel button, and then turn on the product.

3.

Wait until the message Permanent storage init. appears, and then release the buttons.

When the process finishes, the product control panel shows the Ready message.

Secondary service menu

Use this menu to perform various tests and print out special reports.

Open the secondary service menu

1.

Press the Setup button.

2.

Press and hold both the up arrow button and the Cancel button.

3.

Press the Setup button again.

4.

Use the arrow buttons to select the desired secondary-service option, and then press the OK button.

5.

Use the arrow buttons to select the desired submenu option, and then press OK .

6.

After making the necessary menu item choices, press Cancel to close the secondary service menu.

Menu item

Service Reports

Submenu

Cont. Self-Test

Extended Keymap

Description

The continuous self-test prints the configuration page repeatedly until you press Cancel .

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Menu item

Scan Calibration

Location

Display test

Button test

Show FW Version

Submenu

Error Report

Calibrate

Corrected

Tables

Various countries/regions

Description

Print the extended keypad map to see all the characters associated with the alphanumeric keys.

Print the error report to see firmware errors.

Use the Calibrate sub-menu to calibrate the various product scan methods.

Use the Corrected sub-menu to identify hardware issues that affect the scanner.

Use the Tables sub-menu to turn the debugging function on or off.

Use the Location sub-menu to set the country/region in which the product is being used.

Use the Display test sub-menu to run a test of the control-panel display lights and LCD screen.

Use the Button test sub-menu to run a test of the control-panel buttons.

version number.

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Problem-solve tools

Product information pages and reports

Information pages and reports reside within the product memory. These pages and reports help diagnose and solve problems with the product.

NOTE:

If the product language was not correctly set during installation, you can set the language manually so the information pages print in one of the supported languages. Change the language by using the System setup menu on the control panel or by using the embedded Web server.

Configuration page

The configuration page shows the current settings and product properties. Print a configuration page from the product or HP ToolboxFX. To print from the product, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Config report, and then press OK .

A second page also prints. On that page, the Fax Settings section provides details about the product fax settings.

Supplies Status page

The supplies status page shows the remaining life of the HP print cartridge, the estimated pages remaining, the number of pages printed, and other supplies information. Print a supplies status page from the product or HP ToolboxFX. To print from the product, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Supplies Status, and then press OK .

PCL, PCL 6, or PS font list

The PCL, PCL 6, or PS font list shows which fonts are currently installed in the product. To print the

PCL, PCL 6, or PS font list, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select PCL font list, PS font list, or PCL 6 font list, and then press

OK .

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Demo page

The demo page contains examples of text and graphics. To print the demo page, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Demo page, and then press OK .

Usage page

The usage page shows a page count for each size of paper printed and the average percentage of coverage. To print the usage page, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Usage page, and then press OK .

Menu map

The menu map shows the control-panel menus and available settings. To print the menu map, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Menu structure, and then press OK .

Network report

The network report shows the product network settings. To print the network report, complete the following steps:

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Network report, and then press OK .

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Fax reports

This section describes the fax reports that help you diagnose and solve problems with the product.

Fax activity log

The fax activity log provides a chronological history of the last 40 faxes that were received, sent, or deleted, and any errors that occurred.

Print the fax activity log

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Fax Activity log, and then press OK .

4.

Press OK to select Print log now. The product exits the menu settings and prints the log.

Fax confirmation report

The fax confirmation report is a brief report that indicates the status of the last fax that was sent or received.

Set up the fax confirmation report

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Fax Confirmation report, and then press OK .

4.

Use the arrow keys to select one of the report options, and then press OK to save the setting.

Last call report

The last call report includes details about the last fax that was sent or received.

Print a last call report

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Last Call report, and then press OK . The product exits the menu settings and prints the report.

Phone book report

A phone book report lists the fax numbers that are assigned to the one-touch buttons and speed-dial and group-dial entries.

186 Chapter 6 Problem solve ENWW

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Print a phone book report

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select PhoneBook report, and then press OK . The product exits the menu settings and prints the report.

ENWW Problem-solve tools 187

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Billing-code report

The billing-code report is a printed list of all of the fax billing codes and the total number of faxes that have been billed to each code.

NOTE:

After this report is printed, all billing data is deleted.

Print a billing-code report

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Reports, and then press OK .

3.

Use the arrow buttons to select Billing report, and then press OK . The product exits the menu settings and prints the report.

HP ToolboxFX

HP ToolboxFX is a Web-based program that you can use for problem-solving tasks.

View HP ToolboxFX

Open HP ToolboxFX in one of these ways:

● On the Windows desktop, double-click the HP ToolboxFX icon.

On the Windows Start menu, click Programs (All Programs in Windows XP), and then click

HP ToolboxFX.

Troubleshooting tab

HP ToolboxFX includes a Troubleshooting tab that contain a link to the “Problem solve” chapter in the user guide

NOTE:

Other HP ToolboxFX tabs also might be helpful in solving product problems.

188 Chapter 6 Problem solve ENWW

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Service menu

Use the control-panel Service menu to solve product problems.

Service menu item

Print T.30 trace

Archive print

Submenu option

At end of call*

Never

Now

If error

Off*

On lESS PAPER CURL

Description

Use a T.30 trace report to problem solve fax transmission and receive errors.

The archive print feature produces output that is less susceptible to toner smearing and dusting. Use archive print to create documents that you want to preserve or archive.

Lowers the fuser temperature.

PowerSave time

Cleaning mode

Off*

On

2 Hours

4 Hours

8 Hours*

12 Hours

None

Use this item to set the amount of time before the product enters PowerSave mode.

Restore defaults

None

Press OK to start the cleaning process.

See Clean the paper path on page 34

for more information.

CAUTION:

This procedure clears fax numbers and names that are associated with one-touch keys and speed-dial codes, and deletes any pages that are stored in the memory. The procedure then automatically restarts the product.

Press OK to restore the product factory settings.

Restore the factory-set defaults

Restoring the factory-set defaults returns all of the settings to the factory defaults, and it also clears the fax header name and phone number.

CAUTION:

This procedure clears fax numbers and names that are associated with one-touch keys and speed-dial codes, and deletes any pages that are stored in the memory. The procedure then automatically restarts the product.

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Service, and then press OK .

3.

Use the arrow buttons to select Restore defaults, and then press OK .

The product automatically restarts.

ENWW Problem-solve tools 189

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Clean the paper path

The product features a special cleaning mode to clean the paper path.

NOTE:

If you have access to HP ToolboxFX, HP recommends cleaning the paper path by using

HP ToolboxFX.

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Service, and then press OK .

3.

Use the arrow buttons to select Cleaning Mode, and then press OK .

A page feeds through the product slowly. Discard the page when the process is completed.

4.

Load plain letter or A4 paper when you are prompted.

5.

Press OK again to confirm and begin the cleaning process.

A page feeds through the product slowly. Discard the page when the process is completed.

190 Chapter 6 Problem solve ENWW

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T.30 protocol trace

Use a T.30 protocol trace report to problem-solve fax transmission issues.

Print a T.30 protocol trace report

Send a fax from the product or receive a fax to the product from another fax machine, and then print a

T.30 trace report after the fax prints.

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Service, and then press OK .

3.

Use the arrow buttons to select Print T.30, and then press OK .

The product exits the menu settings and prints the reports.

Archive print

Archive print produces output that is less susceptible to toner smearing and dusting. Use archive print to create documents that you want to preserve or archive.

Turn on archive print

1.

On the product control panel, press Setup .

2.

Use the arrow buttons to select Service, and then press OK .

3.

Use the arrow buttons to select Archive print, On, or Off, and then press OK .

ENWW Problem-solve tools 191

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Problem-solve diagrams

Repetitive image defects

Interface ports

ECU connectors

Formatter PCA

Fax card

Solenoid and motor

Rollers

Sensors

Major components

PCAs (base unit)

Scanner and ADF

Circuit diagram

Repetitive image defects

If the product output has a consistent, repetitive defect, then use

Table 6-3 Repetitive image defects on page 192 to determine which part needs to be replaced based on the measured distance between

the repetitions of the defect.

NOTE:

The following table replaces the graphical repetitive defect ruler. You can make your own ruler by using these measurements.

Table 6-3 Repetitive image defects

Distance between identical defects

Dirty or damaged roller Solution

26.7 mm (1.05 inches)

29.1 mm (1.14 inches)

39.3 mm (1.55 inches)

56.2 mm (2.21 inches)

56.5 mm (2.22 inches)

Primary charging roller

Developing cylinder

Transfer roller

Pressure roller

Fuser film (fuser sleeve)

Replace the print cartridge.

Replace the print cartridge.

Replace the transfer roller.

Replace the fuser.

Replace the fuser.

192 Chapter 6 Problem solve ENWW

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Interface ports

All models have a 10/100 Base-T (RJ-45) network port and a Hi-Speed USB 2.0 port. Fax models have fax ports as well.

1

2

3

1

2

3

Hi-Speed USB 2.0 port

Network port

Fax ports (fax models only)

ENWW Problem-solve diagrams 193

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ECU connectors

Figure 6-3

ECU connectors

Table 6-4 ECU connectors

Item Description

J532

J542

J551

J552

J101

J102

J501

J531

J562

J571

J581

Fuser (not shown)

Power switch

Interlock

Formatter PCA (communication, +5v, +3.3v, GND)

Formatter PCA (communication, +24v, GND)

Laser/scanner

Top-of-media sensor (PS751)

Media sensor PCA (fuser delivery sensor PS701 and media width sensor PS702)

Pickup solenoid

Motor drive PCA

TAGIN/TAGOUT PCA

194 Chapter 6 Problem solve ENWW

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Formatter PCA

Figure 6-4

Formatter connectors

P109

J4

J27

J33A

J33

J2

J15

J26

H12

P107

J32

Table 6-5 Formatter connectors

Item Description

J4

J15

J26

J27

J30

J31

H12 Asian character control panel display PCA

J2

NOTE:

This PCA is only installed on products that use the Asian fax control panel display. Not all products will have this PCA installed.

Flatbed motor

Scanner

Network port

Fax card PCA

Control panel

+24V (from engine)

ECU PCA

J32

J33

Speaker

ADF motor

J33A High-speed USB 2.0 port

P107 SPI module

P109 FW code download jumper

ENWW Problem-solve diagrams 195

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Fax card

Figure 6-5

Fax card connectors

J2

J9

Table 6-6 Fax card

Item Description

J2

J9

Formatter

Fax ports

196 Chapter 6 Problem solve ENWW

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Solenoid and motor

Figure 6-6

Solenoid and motor

1

2

Table 6-7 Solenoid and motor

Item Description

1

2

Pickup solenoid

Main motor

ENWW Problem-solve diagrams 197

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Rollers

Figure 6-7

Rollers

1

2

Table 6-8 Rollers

Item Description

1

2

Transfer roller (fastened to the rear door)

Pickup roller

198 Chapter 6 Problem solve ENWW

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Sensors

Figure 6-8

Sensors

PS702

PS701

PS751

Table 6-9 Sensors

Item Description

PS701

PS702

PS751

Fuser delivery sensor

Media width sensor

Top-of-page sensor

ENWW Problem-solve diagrams 199

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Major components

Figure 6-9

Major components

1

2

4

31

Table 6-10 Major components

Item Description

3

4

1

2

Fuser assembly

Laser/scanner assembly

Paper pickup assembly

Separation pad assembly

200 Chapter 6 Problem solve ENWW

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PCAs (base unit)

Figure 6-10

PCAs (base unit)

1

2

Table 6-11 PCAs (base unit)

Item Description

1

2

Formatter PCA

Engine controller PCA (ECU)

ENWW Problem-solve diagrams 201

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Scanner and ADF

Figure 6-11

Scanner and ADF

2

1

Table 6-12 Scanner and ADF

Item Description

1

2

Scanner

ADF

202 Chapter 6 Problem solve ENWW

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Circuit diagram

Figure 6-12

Circuit diagram

GND

FSRTH

2

2

TH1

1

1

2 1

1

SL

2

2 1

18

17

16

15

14

13

12

1 1

10

9

8

7

6

5

4

3

2

1

1 2 3

1 2

1 2 3 4 5

1 2 3

1 2

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

ENWW

13

12

1 1

10

9

8

7

6

5

4

3

2

1

13

12

11

10

9

8

7

6

5

4

3

2

1

1 1

10

9

8

7

6

5

4

3

2

1

2 1

2 1

DEC

GND

ACC

4

3

2

1 +24P2

1 2 3 4

MTRPWM

+24P2

Problem-solve diagrams 203

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Firmware updates

The product has a flash-memory-based formatter that enables the firmware code to be updated in the event that new firmware is released for the product. Using flash memory also provides a way to recover the firmware in the event of code corruption or failure.

Firmware update by using a flash executable file

The configuration page lists the firmware version of the product. On the product, you can update the firmware code by downloading the latest executable file for the product and running the program according to the readme instructions that come with it (go to www.hp.com/support/ljm1522 ). Turn the product off and then on before running the executable file.

204 Chapter 6 Problem solve ENWW

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7 Parts

Ordering information

Supplies and hinge tool

Cable and interface accessories

Whole unit replacement

Control-panel bezels

Supplementry documentation and support

Parts lists and diagrams

ADF and scanner assemblies

ADF internal components

Assemblies

External covers and panels

Internal components (1 of 3)

Internal components (2 of 3)

Internal components (3 of 3)

Alphabetical parts list

Numerical parts list

ENWW 205

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Ordering information

Order replacement parts, supplies, or paper from the following Web sites:

To order genuine HP parts or accessories, go to www.hp.com/buy/parts.com

To order supplies and paper, go to www.hp.com/buy/suresupply.com

.

Supplies and hinge tool

Product name

Replacement print cartridge

Scanner hinge tool

Description Part number

Average yield for the print cartridge is approximately 2,000 pages. Actual yield depends on use.

CB436A (new)

CB436-67901 (exchange)

Use this tool to secure the scanner in the open position when the link assemblies are disengaged.

5185-7441

Cable and interface accessories

Product name

USB cable

Fax cord

Fax Dongle

Power cord

Description

2-meter standard USB-compatible device connector

3-meter standard USB-compatible device connector

Product fax cord

Fax 2/4 wire adaptor (U.S.)

U.S. / Canada (1.8 M, 6 ft)

Europe (1.8 M, 6 ft)

Switzerland (1.8 M, 6 ft)

United Kingdom (1.8 M, 6 ft)

Danish (1.8 M, 6 ft)

South America (1.8 M, 6 ft)

Israel (1.8 M, 6 ft)

Part number

C6518A

C6520A

8121-0811

Q3093-80004

8120-8382

8121-0516

8121-0519

8121-0517

8121-0518

8121-0520

8121-1004

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Whole unit replacement

Use the tables in this section to find the whole unit replacement part number for a specific product bundle and localized configuration.

Table 7-1 Whole unit replacement, product bundle CC372A

Country/region Localized configuration Replacement part number

Asia Pacific AB0 - Taiwan-Traditional Chinese

AB1 - Korea-Korean localization

AB2 - China-Simplified Chinese

AB3 - Thailand-Thai

CC372-67906

CC372-67907

CC372-67908

CC372-67909

AB4 - Singapore-English CC372-67910

BFV - Hong Kong SAR-English/Traditional Chinese CC372-67911

ABG - Australia-English

A2K - Philippines-English

ACJ - India-English

AK3 - Indonesia - Indonesia localizaton

CC372-67912

CC372-67913

CC372-67914

CC372-67915

AR7 - New Zealand-English

UUD - Vietnam-Vietnamese localization

ARR - Asia Pacific (Euro Cord)-English

ARS - Asia Pacific (UK Cord)-English

CC372-67916

CC372-67917

CC372-67918

CC372-67919

ENWW Whole unit replacement 207

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Table 7-1 Whole unit replacement, product bundle CC372A (continued)

Country/region Localized configuration

Europe, Middle East, and Africa ABD - Germany-German

ABF - France-French

ABH - Netherlands-Dutch

ABZ - Italy-Italian

ABE - Spain - Spanish localization

BFY - Spain-Catalan localization

ABU - United Kingdom-English

B14 - Belgium-Dutch/French

AR8 - Switzerland-French/German

BB1 - Norway/Finland/Sweden-NO/FI/SV localization

ABY - Denmark-Danish

ACB - Russia-Cyrillic

BCM - Czech Rep/Slovakia - Czech/Slovak localization

Latin America

North America

AKC - Hungary - Hungarian localization

AKD - Poland - Polish localization

AB9 - Portugal - Portuguese localization

ACQ - South Africa-English

BCP - Greece/Israel - Greek/Hebrew localization

BFQ - Mid East 220V-AR/FR/EN localization

BFR - Estonia/Lithuania/Latvia-ET/LT/LV

BFS - Slovenia/Croatia/Serbia-SL/HR/SR

BFZ - Kazakhstan/Ukraine-Kazakh/Ukrainian locization

AB8 - Turkey - Turkish localization

BG1 - Romania/Bulgaria-Romanian/Bulgarian locization

AC8 - Argentina-Spanish

ABM - Latin Amer - (120v) Spanish localization

AC4 - Brazil-Portuguese

AKV - South America-Spanish

ABA - U. S.-English

A2L - Canada-FR/EN

Replacement part number

CC372-67921

CC372-67922

CC372-67923

CC372-67924

CC372-67925

CC372-67926

CC372-67927

CC372-67928

CC372-67929

CC372-67930

CC372-67931

CC372-67932

CC372-67933

CC372-67934

CC372-67935

CC372-67936

CC372-67937

CC372-67938

CC372-67939

CC372-67940

CC372-67941

CC372-67942

CC372-67943

CC372-67944

CC372-67945

CC372-67946

CC372-67947

CC372-67948

CC372-67949

CC372-67951

208 Chapter 7 Parts ENWW

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Table 7-2 Whole unit replacement, product bundle CB534A

Country/region

Asia Pacific

Localized configuration Replacement part number

AB0 - Taiwan-Traditional Chinese

AB1 - Korea-Korean localization

AB2 - China-Simplified Chinese

AB3 - Thailand-Thai

CB534-67901

CB534-67902

CB534-67903

CB534-67904

AB4 - Singapore-English CB534-67905

BFV - Hong Kong SAR-English/Traditional Chinese CB534-67906

ABG - Australia-English

A2K - Philippines-English

ACJ - India-English

AK3 - Indonesia - Indonesia localizaton

CB534-67907

CB534-67908

CB534-67909

CB534-67910

AR7 - New Zealand-English

UUD - Vietnam-Vietnamese localization

ARR - Asia Pacific (Euro Cord)-English

ARS - Asia Pacific (UK Cord)-English

CB534-67911

CB534-67912

CB534-67913

CB534-67914

ENWW Whole unit replacement 209

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Table 7-2 Whole unit replacement, product bundle CB534A (continued)

Country/region Localized configuration

Europe, Middle East, and Africa ABD - Germany-German

ABF - France-French

ABH - Netherlands-Dutch

ABZ - Italy-Italian

ABE - Spain - Spanish localization

BFY - Spain-Catalan localization

ABU - United Kingdom-English

B14 - Belgium-Dutch/French

AR8 - Switzerland-French/German

BB1 - Norway/Finland/Sweden-NO/FI/SV localization

ABY - Denmark-Danish

ACB - Russia-Cyrillic

BCM - Czech Rep/Slovakia - Czech/Slovak localization

Latin America

North America

AKC - Hungary - Hungarian localization

AKD - Poland - Polish localization

AB9 - Portugal - Portuguese localization

ACQ - South Africa-English

BCP - Greece/Israel - Greek/Hebrew localization

BFQ - Mid East 220V-AR/FR/EN localization

BFR - Estonia/Lithuania/Latvia-ET/LT/LV

BFS - Slovenia/Croatia/Serbia-SL/HR/SR

BFZ - Kazakhstan/Ukraine-Kazakh/Ukrainian locization

AB8 - Turkey - Turkish localization

BG1 - Romania/Bulgaria-Romanian/Bulgarian locization

AC8 - Argentina-Spanish

ABM - Latin Amer - (120v) Spanish localization

AC4 - Brazil-Portuguese

AKV - South America-Spanish

ABA - U. S.-English

A2L - Canada-FR/EN

Replacement part number

CB534-67916

CB534-67917

CB534-67918

CB534-67919

CB534-67920

CB534-67921

CB534-67922

CB534-67923

CB534-67924

CB534-67925

CB534-67926

CB534-67927

CB534-67928

CB534-67929

CB534-67930

CB534-67931

CB534-67932

CB534-67933

CB534-67934

CB534-67935

CB534-67936

CB534-67937

CB534-67938

CB534-67939

CB534-67940

CB534-67941

CB534-67942

CB534-67943

CB534-67944

CB534-67946

210 Chapter 7 Parts ENWW

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Control-panel bezels

Table 7-3 Control-panel bezels (HP LaserJet M1522n)

Item Language

Language

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

English (EN)

Spanish (ES)

Portuguese (PT)

German (DE)

German (unpainted) (DE)

French (FR)

Dutch (NL)

Italian (IT)

Swedish (SV)

Norwegian (NO)

Finnish (FI)

Danish (DA)

Russian (RU)

Czech (CS)

Hungarian (HU)

Polish (PL)

Slovak (SK)

Turkish (TR)

Greek (EL)

Hebrew (HE)

Arabic (AR)

Traditional Chinese (ZHTW)

Korean (KO)

Simplified Chinese (ZHCN)

Thai (TH)

Vietnamese (VI)

Catalan (CA)

Romanian (RO)

Croation (HR)

Slovenian (SL)

Indonesian (ID)

ENWW

Part number

CC372-40019

CC372-40020

CC372-40021

CC372-40022

CC372-40023

CC372-40024

CC372-40025

CC372-40026

CC372-40029

CC372-40030

CC372-40031

CC372-40032

CC372-40033

CC372-40002

CC372-40003

CC372-40004

CC372-40005

CC372-40028

CC372-40006

CC372-40007

CC372-40008

CC372-40009

CC372-40010

CC372-40011

CC372-40011

CC372-40013

CC372-40014

CC372-40015

CC372-40016

CC372-40017

CC372-40018

Control-panel bezels 211

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Table 7-3 Control-panel bezels (HP LaserJet M1522n) (continued)

Item Language

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Control-panel bezel; copy

Language

Kazakh (KK)

Bulgarian (BG)

Ukranian (UK)

Serbian (SR)

Lithuanian (LT)

Estonia (ET)

Latvian (LV)

Part number

CC372-40034

CC372-40035

CC372-40036

CC372-40037

CC372-40038

CC372-40039

CC372-40040

Table 7-4 Control-panel bezels (HP LaserJet M1522nf)

Item Language

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

English (EN)

Spanish (ES)

Portuguese (PT)

German (DE)

German (unpainted) (DE)

French (FR)

Dutch (NL)

Italian (IT)

Swedish (SV)

Norwegian (NO)

Finnish (FI)

Danish (DA)

Russian (RU)

Czech (CS)

Hungarian (HU)

Polish (PL)

Slovak (SK)

Turkish (TR)

Greek (EL)

Hebrew (HE)

Arabic (AR)

Traditional Chinese (ZHTW)

Korean (KO)

Part number

CB534-40011

CB534-40012

CB534-40013

CB534-40014

CB534-40047

CB534-40015

CB534-40016

CB534-40017

CB534-40018

CB534-40019

CB534-40020

CB534-40021

CB534-40022

CB534-40023

CB534-40024

CB534-40025

CB534-40026

CB534-40027

CB534-40028

CB534-40029

CB534-40030

CB534-40031

CB534-40032

212 Chapter 7 Parts ENWW

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Table 7-4 Control-panel bezels (HP LaserJet M1522nf) (continued)

Item Language

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Control-panel bezel; fax

Simplified Chinese (ZHCN)

Thai (TH)

Vietnamese (VI)

Catalan (CA)

Romanian (RO)

Croation (HR)

Slovenian (SL)

Indonesian (ID)

Kazakh (KK)

Bulgarian (BG)

Ukranian (UK)

Serbian (SR)

Lithuanian (LT)

Estonia (ET)

Latvian (LV)

Part number

CB534-40033

CB534-40034

CB534-40035

CB534-40048

CB534-40049

CB534-40050

CB534-40051

CB534-40052

CB534-40053

CB534-40054

CB534-40055

CB534-40056

CB534-40057

CB534-40058

CB534-40059

ENWW Control-panel bezels 213

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Supplementry documentation and support

Table 7-5 Documentation

Description Languages

Service manual (this manual)

Getting started guides

User guides (print on demand)

Part number

English only

English, Spanish, Portuguese, French

CB534-90945

CB534-90938

English, Spanish, Portuguese, Catalan, Dutch, French, German,

Italian

English, Danish, Finnish, French, Norwegian, Swedish, Arabic

CB534-90939

CB534-90940

English, Bulgarian, Czech, Hungarian, Polish, Romanian, Russian,

Slovak

CB534-90941

English, Kazakh, Turkish, Ukrainian, Estonian, Latvian, Lithuanian CB534-90942

CB534-90943

CB534-90944

English, Croation, Greek, Serbian, Slovenian, Hebrew

English, Korean, Indonesian, Chinese simplified, Chinese traditional, Thai, Vietnamese

English

Arabic

Bulgarian

Chinese simplified

CB534-90908

CB534-90943

CB534-90914

CB534-90915

Chinese traditional

Croatian

Czech

CB534-90939

CB534-90916

CB534-90917

214 Chapter 7 Parts ENWW

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Table 7-5 Documentation (continued)

Description Languages

User guides (print on demand), continued

Kazakh

Korean

Latvian

Lithuanian

Norwegian

Polish

Portuguese

Romanian

Danish

Dutch

Estonian

Finnish

French

German

Greek

Hebrew

Hungarian

Indonesian

Italian

Russian

Serbian

Slovak

Slovenian

Spanish, Catalan

Spanish, mid-Atlantic

Swedish

Thai

Turkish

Ukrainian

Vietnamese

Part number

CB534-90918

CB534-90919

CB534-90920

CB534-90921

CB534-90909

CB534-90910

CB534-90922

CB534-90944

CB534-90923

CB534-90924

CB534-90911

CB534-90925

CB534-90926

CB534-90927

CB534-90928

CB534-90929

CB534-90930

CB534-90931

CB534-90932

CB534-90933

CB534-90934

CB534-90935

CB534-90936

CB534-90913

CB534-90912

CB534-90937

CB534-90938

CB534-90940

CB534-90941

CB534-90942

ENWW Supplementry documentation and support 215

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Parts lists and diagrams

How to use the parts lists and diagrams

The figures in this chapter show the major subassemblies in the product and their component parts. A parts list table follows each exploded view assembly diagram. Each table lists the item number, the associated part number, and the description of each part. If a part is not listed in the table, then it is not a field replaceable unit (FRU).

CAUTION:

Be sure to order the correct part. When looking for part numbers for electrical components, pay careful attention to the voltage that is listed in the description column to ensure that the part number selected is for the correct product model.

NOTE:

In this manual, the abbreviation “PCA” stands for “printed circuit board assembly.” Components described as a PCA might consist of a single circuit board or a circuit board plus other parts, such as cables and sensors.

216 Chapter 7 Parts ENWW

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Types of screws

Illustration Description

Screw, RS

Screw, D

Size

M3X6

M3X8

M3X10

M3X6

Screw w/washer

Screw tapping

M3X6

M3X8

M4X10

Part number

XB2-8300-609CN

XA9-1504-000CN

XA9-1501-000CN

XA9-1670-000CN

Use

Used to secure plastic to metal

XB2-7300-605CN

XA9-1420-000CN

XB4-5401-009CN

Used to secure plastic to metal

Used to secure metal components to metal components

Used to secure anything to plastic

ENWW Parts lists and diagrams 217

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ADF and scanner assemblies

Figure 7-1

Scanner and ADF assemblies

1

8 2

3

7

4

5

6

218 Chapter 7 Parts ENWW

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Table 7-6 Scanner and ADF assemblies

6

6

4

5

2

3

Ref

1

Description

ADF motor shield

ADF flag replacement kit, ADF

ADF input tray assembly

ADF PKG FGI ASSY LJm1522 (automatic document feeder)

SSA PKG FGI ASSY LJm1522 (scanner flatbed assembly)

Control panel assembly, LJm1522 copy (Western)

Control panel assembly, LJm1522 fax (Western)

6

7

Control panel assembly, LJm1522 fax (Asian)

ADF Window replacement kit

8 ADF cover replacement kit

Not shown Control panel jewel, HP

Part number

CB534-40037

Q3948-67902

CB534-60112

CB534-67901

CB534-67903

CB372-60101

CB534-60101

CB534-60102

CB534-67906

CB534-67907

7121-8285

1

1

1

1

1

1

Qty

1

1

1

1

1

NOTE:

The Asian character control panel display PCA (see

Assemblies on page 222

) must be installed on the formatter to support the Asian fax control panel (CB534-60102).

ENWW ADF and scanner assemblies 219

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ADF internal components

Figure 7-2

ADF internal components

1

3

2

220 Chapter 7 Parts ENWW

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Table 7-7 ADF internal components

2

3

Ref

1

Description

ADF pickup roller assembly

ADF cleanout part

ADF separation pad

Part number

5851-2559

5851-2559

Q2665-60125

1

1

Qty

1

ENWW ADF internal components 221

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Assemblies

Figure 7-3

Assemblies

1

1

3

2

2

4

11

5

6

7

10 9

8

222 Chapter 7 Parts ENWW

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5

10

10

11

11

8

9

6

7

Table 7-8 Assemblies

4

5

2

3

Ref

1

Description

ADF solar lock (clip)

Scanner spring, compression

Scanner link assembly, left

Scanner link assembly, right

Control panel bezel, Western fax

Control panel bezel, Asian fax

Paper delivery tray assembly

Paper pickup tray assembly

Speaker

PCA, Asian character display control panel (with spacer)

Fax card US/WW

Fax card EMEA

Formatter, copy (HP LaserJet M1522n)

Formatter, fax (HP LaserJet M1522nf)

Part number

Q1636-40036

RU5-2885-000CN

RM1-0898-000CN

RM1-0899-000CN

See Control-panel bezels on page 211

.

See Control-panel bezels on page 211

.

RM1-4725-000CN

RM1-4722-000CN

Q3948-60113

CB532-67904

CC502-60001

CC396-60001

CC396-60001

CC368-60001

1

1

2

1

Qty

2

1

1

1

1

1

1

1

1

1

ENWW Assemblies 223

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External covers and panels

Figure 7-4

External covers and panels

1

2

4

7

3

6

224 Chapter 7 Parts

5

ENWW

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Table 7-9 External covers and panels

6

7

4

5

2

3

Ref

1

Description

Cover, rear

Cover, cartridge

Cushion, scanner

Cover, right

Cover, front

Cover, left

Cover, top

Part number

RC2-2971-000CN

RC2-2960-000CN

RC1-2476-000CN

RL1-1736-000CN

RL1-1734-000CN

RL1-1735-000CN

RL1-1732-000CN

1

1

1

1

1

2

Qty

1

ENWW External covers and panels 225

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Internal components (1 of 3)

Figure 7-5

Internal components (1 of 3)

1

3

226 Chapter 7 Parts

2

ENWW

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Table 7-10 Internal components (1 of 3)

2

3

1

2

Ref

1

Description

Fuser assembly, 110v-220v

Fuser assembly, 220v-240v

Engine controller PCA (ECU), 110v-220v

Engine controller PCA (ECU), 220v-240v

Link, coupling

Part number

RM1-4721-000CN

RM1-4726-000CN

RM1-4932-000CN

RM1-4936-000CN

RC2-2695-000CN

1

1

1

1

Qty

1

ENWW Internal components (1 of 3) 227

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Internal components (2 of 3)

Figure 7-6

Internal components (2 of 3)

1

4

3

2

5

6

228 Chapter 7 Parts ENWW

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Table 7-11 Internal components (2 of 3)

4

5

6

2

3

Ref

1

Description

Paper pickup assembly

Roller, transfer

Roller, pickup

Separation pad assembly

Latch, left

Latch, right

Part number

RM1-4727-000CN

RM1-4234-000CN

RL1-1497-000CN

RM1-4207-000CN

RC1-2498-000CN

RC1-2499-000CN

1

1

1

1

1

Qty

1

ENWW Internal components (2 of 3) 229

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Internal components (3 of 3)

Figure 7-7

Internal components (3 of 3)

2

1

3

4

5

230 Chapter 7 Parts ENWW

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Table 7-12 Internal components (3 of 3)

4

5

2

3

Ref

1

Description

Laser/scanner assembly

Motor controller PCA

Tray guide, left

Tray guide, right

Motor, 24V DC

Part number

RM1-4724-005CN

RM1-4935-000CN

RC2-2979-000CN

RC2-2980-000CN

RM1-4196-000CN

1

1

1

1

Qty

1

ENWW Internal components (3 of 3) 231

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Alphabetical parts list

Table 7-13 Alphabetical parts list

Description

ADF cleanout part

ADF cover replacement kit

ADF flag replacement kit, ADF

ADF input tray assembly

ADF motor shield

ADF pickup roller assembly

ADF PKG FGI ASSY LJm1522 (automatic document feeder)

ADF separation pad

ADF solar lock (clip)

ADF Window replacement kit

Control panel assembly, LJm1522 copy (Western)

Control panel assembly, LJm1522 fax (Asian)

Control panel assembly, LJm1522 fax (Western)

Control panel bezel, Asian fax

Control panel bezel, Western fax

Control panel jewel, HP

Cover, cartridge

Cover, front

Cover, left

Cover, rear

Cover, right

Part number Table and page

5851-2559

CB534-67907

Q3948-67902

CB534-60112

CB534-40037

5851-2559

CB534-67901

Q2665-60125

ADF internal components on page 221

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

ADF internal components on page 221

Scanner and ADF assemblies on page 219

ADF internal components on page 221

Q1636-40036

CB534-67906

CB372-60101

CB534-60102

Assemblies on page 223

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

CB534-60101

Scanner and ADF assemblies on page 219

See Control-panel bezels on page 211

.

Assemblies on page 223

See Control-panel bezels on page 211

.

Assemblies on page 223

7121-8285

Scanner and ADF assemblies on page 219

RC2-2960-000CN

RL1-1734-000CN

External covers and panels on page 225

External covers and panels on page 225

RL1-1735-000CN

RC2-2971-000CN

RL1-1736-000CN

External covers and panels on page 225

External covers and panels on page 225

External covers and panels on page 225

232 Chapter 7 Parts ENWW

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Table 7-13 Alphabetical parts list (continued)

Description

Cover, top

Cushion, scanner

Engine controller PCA (ECU), 110v-220v

Engine controller PCA (ECU), 220v-240v

Fax card EMEA

Fax card US/WW

Formatter, copy (HP LaserJet M1522n)

Formatter, fax (HP LaserJet M1522nf)

Fuser assembly, 110v-220v

Fuser assembly, 220v-240v

Laser/scanner assembly

Latch, left

Latch, right

Link, coupling

Motor controller PCA

Motor, 24V DC

Paper delivery tray assembly

Paper pickup assembly

Paper pickup tray assembly

PCA, Asian character display control panel (with spacer)

Roller, pickup

Roller, transfer

Scanner link assembly, left

Scanner link assembly, right

Scanner spring, compression

Part number

RL1-1732-000CN

RC1-2476-000CN

RM1-4932-000CN

RM1-4936-000CN

CC396-60001

CC502-60001

CC396-60001

CC368-60001

RM1-4721-000CN

RM1-4726-000CN

RM1-4724-005CN

RC1-2498-000CN

RC1-2499-000CN

RC2-2695-000CN

RM1-4935-000CN

RM1-4196-000CN

RM1-4725-000CN

RM1-4727-000CN

RM1-4722-000CN

CB532-67904

RL1-1497-000CN

RM1-4234-000CN

RM1-0898-000CN

RM1-0899-000CN

RU5-2885-000CN

Table and page

External covers and panels on page 225

External covers and panels on page 225

Internal components (1 of 3) on page 227

Internal components (1 of 3) on page 227

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

Internal components (1 of 3) on page 227

Internal components (1 of 3) on page 227

Internal components (3 of 3) on page 231

Internal components (2 of 3) on page 229

Internal components (2 of 3) on page 229

Internal components (1 of 3) on page 227

Internal components (3 of 3) on page 231

Internal components (3 of 3) on page 231

Assemblies on page 223

Internal components (2 of 3) on page 229

Assemblies on page 223

Assemblies on page 223

Internal components (2 of 3) on page 229

Internal components (2 of 3) on page 229

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

ENWW Alphabetical parts list 233

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Table 7-13 Alphabetical parts list (continued)

Description

Separation pad assembly

Speaker

SSA PKG FGI ASSY LJm1522 (scanner flatbed assembly)

Tray guide, left

Tray guide, right

Part number

RM1-4207-000CN

Q3948-60113

CB534-67903

RC2-2979-000CN

RC2-2980-000CN

Table and page

Internal components (2 of 3) on page 229

Assemblies on page 223

Scanner and ADF assemblies on page 219

Internal components (3 of 3) on page 231

Internal components (3 of 3) on page 231

234 Chapter 7 Parts ENWW

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Numerical parts list

Table 7-14 Numerical parts list

Part number Description

5851-2559 ADF pickup roller assembly

5851-2559

7121-8285

CB372-60101

CB532-67904

CB534-40037

CB534-60101

CB534-60102

CB534-60112

CB534-67901

CB534-67903

CB534-67906

CB534-67907

CC368-60001

CC396-60001

CC396-60001

CC502-60001

Q1636-40036

Q2665-60125

Q3948-60113

Q3948-67902

RC1-2476-000CN

RC1-2498-000CN

ADF cleanout part

Control panel jewel, HP

Control panel assembly, LJm1522 copy (Western)

PCA, Asian character display control panel (with spacer)

ADF motor shield

Control panel assembly, LJm1522 fax (Western)

Control panel assembly, LJm1522 fax (Asian)

ADF input tray assembly

ADF PKG FGI ASSY LJm1522 (automatic document feeder)

SSA PKG FGI ASSY LJm1522 (scanner flatbed assembly)

ADF Window replacement kit

ADF cover replacement kit

Formatter, fax (HP LaserJet M1522nf)

Fax card EMEA

Formatter, copy (HP LaserJet M1522n)

Fax card US/WW

ADF solar lock (clip)

ADF separation pad

Speaker

ADF flag replacement kit, ADF

Cushion, scanner

Latch, left

Table and page

ADF internal components on page 221

ADF internal components on page 221

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Assemblies on page 223

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Scanner and ADF assemblies on page 219

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

ADF internal components on page 221

Assemblies on page 223

Scanner and ADF assemblies on page 219

External covers and panels on page 225

Internal components (2 of 3) on page 229

ENWW Numerical parts list 235

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Table 7-14 Numerical parts list (continued)

Part number Description

RC1-2499-000CN Latch, right

RC2-2695-000CN

RC2-2960-000CN

RC2-2971-000CN

RC2-2979-000CN

RC2-2980-000CN

RL1-1497-000CN

RL1-1732-000CN

RL1-1734-000CN

RL1-1735-000CN

RL1-1736-000CN

RM1-0898-000CN

RM1-0899-000CN

RM1-4196-000CN

RM1-4207-000CN

RM1-4234-000CN

RM1-4721-000CN

RM1-4722-000CN

RM1-4724-005CN

RM1-4725-000CN

RM1-4726-000CN

RM1-4727-000CN

RM1-4932-000CN

Link, coupling

Cover, cartridge

Cover, rear

Tray guide, left

Tray guide, right

Roller, pickup

Cover, top

Cover, front

Cover, left

Cover, right

Scanner link assembly, left

Scanner link assembly, right

Motor, 24V DC

Separation pad assembly

Roller, transfer

Fuser assembly, 110v-220v

Paper pickup tray assembly

Laser/scanner assembly

Paper delivery tray assembly

Fuser assembly, 220v-240v

Paper pickup assembly

Engine controller PCA (ECU), 110v-220v

Table and page

Internal components (2 of 3) on page 229

Internal components (1 of 3) on page 227

External covers and panels on page 225

External covers and panels on page 225

Internal components (3 of 3) on page 231

Internal components (3 of 3) on page 231

Internal components (2 of 3) on page 229

External covers and panels on page 225

External covers and panels on page 225

External covers and panels on page 225

External covers and panels on page 225

Assemblies on page 223

Assemblies on page 223

Internal components (3 of 3) on page 231

Internal components (2 of 3) on page 229

Internal components (2 of 3) on page 229

Internal components (1 of 3) on page 227

Assemblies on page 223

Internal components (3 of 3) on page 231

Assemblies on page 223

Internal components (1 of 3) on page 227

Internal components (2 of 3) on page 229

Internal components (1 of 3) on page 227

236 Chapter 7 Parts ENWW

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Table 7-14 Numerical parts list (continued)

Part number Description

RM1-4935-000CN Motor controller PCA

RM1-4936-000CN Engine controller PCA (ECU), 220v-240v

RU5-2885-000CN Scanner spring, compression

See Control-panel bezels on page 211

.

Control panel bezel, Western fax

See Control-panel bezels on page 211

.

Control panel bezel, Asian fax

Table and page

Internal components (3 of 3) on page 231

Internal components (1 of 3) on page 227

Assemblies on page 223

Assemblies on page 223

Assemblies on page 223

ENWW Numerical parts list 237

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238 Chapter 7 Parts ENWW

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A Service and support

Hewlett-Packard limited warranty statement

HP PRODUCT

HP LaserJet M1522n and M1522nf

DURATION OF LIMITED WARRANTY

One-year limited warranty

HP warrants to you, the end-user customer, that HP hardware and accessories will be free from defects in materials and workmanship after the date of purchase, for the period specified above. If HP receives notice of such defects during the warranty period, HP will, at its option, either repair or replace products which prove to be defective.

Replacement products may be either new or equivalent in performance to new.

HP warrants to you that HP software will not fail to execute its programming instructions after the date of purchase, for the period specified above, due to defects in material and workmanship when properly installed and used. If

HP receives notice of such defects during the warranty period, HP will replace software which does not execute its programming instructions due to such defects.

HP does not warrant that the operation of HP products will be uninterrupted or error free. If HP is unable, within a reasonable time, to repair or replace any product to a condition as warranted, you will be entitled to a refund of the purchase price upon prompt return of the product.

HP products may contain remanufactured parts equivalent to new in performance or may have been subject to incidental use.

Warranty does not apply to defects resulting from (a) improper or inadequate maintenance or calibration, (b) software, interfacing, parts or supplies not supplied by HP, (c) unauthorized modification or misuse, (d) operation outside of the published environmental specifications for the product, or (e) improper site preparation or maintenance.

TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE WARRANTIES ARE EXCLUSIVE AND NO OTHER

WARRANTY OR CONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED AND HP

SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY,

SATISFACTORY QUALITY, AND FITNESS FOR A PARTICULAR PURPOSE. Some countries/regions, states or provinces do not allow limitations on the duration of an implied warranty, so the above limitation or exclusion might not apply to you. This warranty gives you specific legal rights and you might also have other rights that vary from country/region to country/region, state to state, or province to province. HP's limited warranty is valid in any country/ region or locality where HP has a support presence for this product and where HP has marketed this product. The level of warranty service you receive may vary according to local standards. HP will not alter form, fit or function of the product to make it operate in a country/region for which it was never intended to function for legal or regulatory reasons.

TO THE EXTENT ALLOWED BY LOCAL LAW, THE REMEDIES IN THIS WARRANTY STATEMENT ARE YOUR

SOLE AND EXCLUSIVE REMEDIES. EXCEPT AS INDICATED ABOVE, IN NO EVENT WILL HP OR ITS

SUPPLIERS BE LIABLE FOR LOSS OF DATA OR FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL

ENWW Hewlett-Packard limited warranty statement 239

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(INCLUDING LOST PROFIT OR DATA), OR OTHER DAMAGE, WHETHER BASED IN CONTRACT, TORT, OR

OTHERWISE. Some countries/regions, states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT LAWFULLY

PERMITTED, DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION TO THE MANDATORY

STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU.

Customer self repair warranty service

HP products are designed with many Customer Self Repair (CSR) parts to minimize repair time and allow for greater flexibility in performing defective parts replacement. If during the diagnosis period, HP identifies that the repair can be accomplished by the use of a CSR part, HP will ship that part directly to you for replacement. There are two categories of CSR parts: 1) Parts for which customer self repair is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service. 2) Parts for which customer self repair is optional. These parts are also designed for

Customer Self Repair. If, however, you require that HP replace them for you, this may be done at no additional charge under the type of warranty service designated for your product.

Based on availability and where geography permits, CSR parts will be shipped for next business day delivery. Same-day or four-hour delivery may be offered at an additional charge where geography permits. If assistance is required, you can call the HP Technical Support Center and a technician will help you over the phone. HP specifies in the materials shipped with a replacement CSR part whether a defective part must be returned to HP. In cases where it is required to return the defective part to HP, you must ship the defective part back to HP within a defined period of time, normally five (5) business days. The defective part must be returned with the associated documentation in the provided shipping material. Failure to return the defective part may result in HP billing you for the replacement. With a customer self repair, HP will pay all shipping and part return costs and determine the courier/carrier to be used.

240 Appendix A Service and support ENWW

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Print cartridge limited warranty statement

This HP product is warranted to be free from defects in materials and workmanship.

This warranty does not apply to products that (a) have been refilled, refurbished, remanufactured or tampered with in any way, (b) experience problems resulting from misuse, improper storage, or operation outside of the published environmental specifications for the device product or (c) exhibit wear from ordinary use.

To obtain warranty service, please return the product to place of purchase (with a written description of the problem and print samples) or contact HP customer support. At HP's option, HP will either replace products that prove to be defective or refund your purchase price.

TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE WARRANTY IS EXCLUSIVE AND NO

OTHER WARRANTY OR CONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR

IMPLIED AND HP SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OR CONDITIONS OF

MERCHANTABILITY, SATISFACTORY QUALITY, AND FITNESS FOR A PARTICULAR PURPOSE.

TO THE EXTENT ALLOWED BY LOCAL LAW, IN NO EVENT WILL HP OR ITS SUPPLIERS BE

LIABLE FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT OR

DATA), OR OTHER DAMAGE, WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE.

THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT

LAWFULLY PERMITTED, DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION TO

THE MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU.

ENWW Print cartridge limited warranty statement 241

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Customer support

Get telephone support, free during your warranty period, for your country/region

Have the product name, serial number, date of purchase, and problem description ready.

Get 24-hour Internet support

Country/region phone numbers are on the flyer that was in the box with your product or at www.hp.com/support/ .

www.hp.com/support/ljm1522

Get support for products used with a Macintosh computer www.hp.com/go/macosx

Download software utilities, drivers, and electronic information www.hp.com/go/ljm1522_software

Order supplies and paper

Order genuine HP parts or accessories

Order additional HP service or maintenance agreements www.hp.com/buy/suresupply www.hp.com/buy/parts www.hp.com/go/carepack

HP maintenance agreements

HP has several types of maintenance agreements that meet a wide range of support needs.

Maintenance agreements are not part of the standard warranty. Support services may vary by area.

Check with your local HP dealer to determine the services available to you.

Repacking the device

If HP Customer Care determines that your device needs to be returned to HP for repair, follow the steps below to repack the device before shipping it.

CAUTION:

Shipping damage as a result of inadequate packing is the customer’s responsibility.

1.

Remove and retain the print cartridge.

CAUTION:

It is extremely important to remove the print cartridge before shipping the device. A print cartridge that remains in the device during shipping will leak and entirely cover the device engine and other parts with toner.

To prevent damage to the print cartridge, avoid touching the roller on it, and store the print cartridge in its original packing material or so that it is not exposed to light.

2.

Remove and retain the power cable, interface cable, and optional accessories.

3.

If possible, include print samples and 50 to 100 sheets of paper or other print media that did not print correctly.

4.

In the U.S., call HP Customer Care to request new packing material. In other areas, use the original packing material, if possible. Hewlett-Packard recommends insuring the equipment for shipment.

Extended warranty

HP Support provides coverage for the HP hardware product and all HP-supplied internal components.

The hardware maintenance covers a 1- to 3-year period from date of the HP product purchase. The customer must purchase HP Support within the stated factory warranty. For more information, contact the HP Customer Care Service and Support group.

242 Appendix A Service and support ENWW

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B Specifications

This section contains the following information about the product:

Physical specifications

Electrical specifications

Power consumption

Environmental specifications

Acoustic emissions

ENWW 243

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Physical specifications

Table B-1 Physical specifications

Product Height Depth

HP LaserJet M1522n 402 mm (15.8 inches) 406 mm (16 inches)

HP LaserJet M1522nf 402 mm (15.8 inches) 406 mm (16 inches)

Width Weight

496 mm (19.5 inches) 11 kg (24.2 lb)

496 mm (19.5 inches) 11 kg (24.2 lb)

Electrical specifications

CAUTION:

Power requirements are based on the country/region where the product is sold. Do not convert operating voltages. This will damage the product and void the product warranty.

Table B-2 Electrical specifications

Item 110-volt models 230-volt models

Power requirements

Rated current

110 to 127 V (+/- 10%)

50 / 60 Hz (+/- 2 Hz)

4.5 A

220 to 240 V (+/- 10%)

50 / 60 Hz (+/- 2 Hz)

2.3 A

Power consumption

Table B-3 Power consumption (average, in watts)

1

Product model Printing

2

Copying

2

Ready/Sleep

3

Off

HP LaserJet M1522n 420 W 420 W 10 W

1

2

3

4

5

HP LaserJet M1522nf 420 W 420 W 10 W

Values are based on preliminary data. See www.hp.com/support/ljm1522 for current information.

Power reported is highest values measured using all standard voltages.

Instant on fuser technology.

Recovery time from Ready/Sleep to start of printing < 6 seconds.

Maximum heat dissipation for all models in Ready mode = 35 BTU/hour.

<0.1 W

<0.1 W

244 Appendix B Specifications ENWW

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Environmental specifications

Table B-4 Environmental specifications

1

Recommended

Temperature 15° to 32.5° C

(59° to 90.5° F)

1

Relative humidity

Values are subject to change.

10% to 80%

Operating

15° to 32.5° C

(59° to 90.5° F)

10% to 80%

Acoustic emissions

Table B-5 Acoustic emissions

Sound Power Level

Printing (23 ppm)

Declared per ISO 9296

1

L

WAd

= 6.6 Bels (A) [66 dB (A)]

Ready

Sound Pressure Level - Bystander Position

Inaudible

Declared per ISO 9296

1

Printing (23 ppm) L pAm

= 52 dB(A)

1

2

Ready Inaudible

Values are based on preliminary data. See www.hp.com/support/ljm1522 for current information.

Configuration tested: HP LaserJet M1522nf printing simplex using A4 paper at 23 ppm.

Storage

–20° to 40° C

(–4° to 104° F)

95% or less

ENWW Environmental specifications 245

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246 Appendix B Specifications ENWW

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C Regulatory information

This section contains the following regulatory information:

FCC compliance

Environmental product stewardship program

Telephone Consumer Protection Act (United States)

IC CS-03 requirements

EU statement for telecom operation

New Zealand telecom statements

Declaration of conformity

Declaration of conformity

Safety statements

ENWW 247

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FCC compliance

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. If it is not installed and used in accordance with the instructions, it may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna.

Increase separation between equipment and receiver.

Connect equipment to an outlet on a circuit different from that to which the receiver is located.

Consult your dealer or an experienced radio/TV technician.

NOTE:

Any changes or modifications to the printer that are not expressly approved by Hewlett-

Packard could void the user's authority to operate this equipment.

Use of a shielded interface cable is required to comply with the Class B limits of Part 15 of FCC rules.

This equipment complies with FCC rules, Part 68. On the back of this equipment is a label that contains, among other information, the FCC registration number and ringer equivalence number (REN) for this equipment. If requested, this information must be provided to the telephone company. The REN is used to determine the quantity of devices which may be connected to the telephone line. Excessive RENs on the telephone line may result in the devices not ringing in response to an incoming call. In most, but not all, areas, the sum of the RENs should not exceed five (5.0). To be certain of the number of devices that may be connected to the line, as determined by the total RENs, contact the telephone company to determine the maximum REN for the calling area.

This equipment uses the following USOC jacks: RJ11C.

An FCC-compliant telephone cord and modular plug is provided with this equipment. This equipment is designed to be connected to the telephone network or premises wiring using a compatible modular jack which is Part 68 compliant. This equipment cannot be used on telephone company-provided coin service. Connection to Party Line Service is subject to state tariffs. If this equipment causes harm to the telephone network, the telephone company will notify you in advance that temporary discontinuance of service may be required. If advance notice is not practical, the telephone company will notify the customer as soon as possible. Also, you will be advised of your right to file a complaint with the FCC if you believe it is necessary. The telephone company may make changes in its facilities, equipment, operations, or procedures that could affect the operation of the equipment. If this happens, the telephone company will provide advance notice in order for you to make the necessary modifications in order to maintain uninterrupted service. If trouble is experienced with this equipment, please see the numbers in the front of this manual for repair and (or) warranty information. If the trouble is causing harm to the telephone network, the telephone company may request you remove the equipment from the network until the problem is resolved. The following repairs can be done by the customer: Replace any original equipment that came with the device. This includes the print cartridge, the supports for trays and bins, the power cord, and the telephone cord. It is recommended that the customer install an AC surge arrestor in the AC outlet to which this device is connected. This is to avoid damage to the equipment caused by local lightning strikes and other electrical surges.

248 Appendix C Regulatory information ENWW

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Environmental product stewardship program

Protecting the environment

Hewlett-Packard Company is committed to providing quality products in an environmentally sound manner. This product has been designed with several attributes to minimize impacts on our environment.

Ozone production

This product generates no appreciable ozone gas (O

3

).

Power consumption

Power usage drops significantly while in Ready/Sleep mode, which saves natural resources and saves money without affecting the high performance of this product. To determine the ENERGY STAR® qualification status for this product see the Product Data Sheet or Specifications Sheet. Qualified products are also listed at: www.hp.com/go/energystar

Toner consumption

EconoMode uses less toner, which might extend the life of the print cartridge.

Paper use

This device’s manual duplex feature (two-sided printing) and N-up printing (multiple pages printed on one page) capability can reduce paper usage and the resulting demands on natural resources.

Plastics

Plastic parts over 25 grams are marked according to international standards that enhance the ability to identify plastics for recycling purposes at the end of the product’s life.

HP LaserJet print supplies

It’s easy to return and recycle your empty HP LaserJet print cartridges—free of charge—with HP Planet

Partners. Multilingual program information and instructions are included in every new HP LaserJet print cartridge and supplies package. You help reduce the toll on the environment further when you return multiple cartridges together rather than separately.

HP is committed to providing inventive, high-quality products and services that are environmentally sound, from product design and manufacturing to distribution, customer use and recycling. When you participate in the HP Planet Partners program, we ensure your HP LaserJet print cartridges are recycled properly, processing them to recover plastics and metals for new products and diverting millions of tons of waste from landfills. Since this cartridge is being recycled and used in new materials, it will not be returned to you. Thank you for being environmentally responsible!

NOTE:

Use the return label to return original HP LaserJet print cartridges only. Please do not use this label for HP inkjet cartridges, non-HP cartridges, refilled or remanufactured cartridges or warranty returns. For information about recycling your HP inkjet cartridges please go to http://www.hp.com/ recycle .

ENWW Environmental product stewardship program 249

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Return and recycling instructions

United States and Puerto Rico

The enclosed label in the HP LaserJet toner cartridge box is for the return and recycling of one or more

HP LaserJet print cartridges after use. Please follow the applicable instructions below.

Multiple returns (two to eight cartridges)

1.

Package each HP LaserJet print cartridge in its original box and bag.

2.

Tape up to eight single boxes together using strapping or packaging tape (up to 70 lbs).

3.

Use a single pre-paid shipping label.

OR

1.

Use your own suitable box, or request a free bulk collection box from the http://www.hp.com/ recycle or 1-800-340-2445 (holds up to eight HP LaserJet print cartridges).

2.

Use a single pre-paid shipping label.

Single returns

1.

Package the HP LaserJet print cartridge in its original bag and box.

2.

Place the shipping label on the front of the box.

Shipping

For all HP LaserJet print cartridge recycling returns, give the package to UPS during your next delivery or pickup, or take it to an authorized UPS drop-off center. For the location of your local UPS drop-off center, call 1-800-PICKUPS or visit http://www.ups.com

. If you are returning via USPS label, give the package to a U.S. Postal Service carrier or drop off at a U.S.Postal Service Office. For more information, or to order additional labels or boxes for bulk returns, visit http://www.hp.com/recycle or call

1-800-340-2445. Requested UPS pickup will be charged normal pickup rates. Information subject to change without notice.

Non-US returns

To participate in HP Planet Partners return and recycling program, just follow the simple directions in the recycling guide (found inside the packaging of your new printer supply item) or visit http://www.hp.com/recycle . Select your country/region for information on how to return your HP LaserJet printing supplies.

Paper

This product is capable of using recycled papers when the paper meets the guidelines outlined in the

HP LaserJet Printer Family Print Media Guide. This product is suitable for the use of recycled paper according to EN12281:2002.

Material restrictions

This HP product does not contain added mercury.

This HP product contains a battery that might require special handling at end-of-life. The batteries contained in or supplied by Hewlett-Packard for this product include the following:

250 Appendix C Regulatory information ENWW

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HP LaserJet M1522

Type

Weight

Location

User-removable

Carbon monofluoride lithium

0.8 g

On formatter board

No

For recycling information, you can go to www.hp.com/recycle , or contact your local authorities or the

Electronics Industries Alliance: www.eiae.org

.

Disposal of waste equipment by users in private households in the

European Union

This symbol on the product or on its packaging indicates that this product must not be disposed of with your other household waste. Instead, it is your responsibility to dispose of your waste equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment. The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or the shop where you purchased the product.

Material Safety Data Sheet (MSDS)

Material Safety Data Sheets (MSDS) for supplies containing chemical substances (for example, toner) can be obtained by contacting the HP Web site at www.hp.com/go/msds or www.hp.com/hpinfo/ globalcitizenship/environment .

ENWW Environmental product stewardship program 251

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For more information

To obtain information about these environmental topics:

Product environmental profile sheet for this and many related HP products

HP’s commitment to the environment

HP’s environmental management system

● HP’s end-of-life product return and recycling program

Material Safety Data Sheets

Visit www.hp.com/go/environment or www.hp.com/hpinfo/globalcitizenship/environment/index.html

.

252 Appendix C Regulatory information ENWW

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Telephone Consumer Protection Act (United States)

The Telephone Consumer Protection Act of 1991 makes it unlawful for any person to use a computer or other electronic device, including fax machines, to send any message unless such message clearly contains, in a margin at the top or bottom of each transmitted page or on the first page of the transmission, the date and time it is sent and an identification of the business, other entity, or individual sending the message and the telephone number of the sending machine or such business, other entity, or individual. (The telephone number provided cannot be a 900 number or any other number for which charges exceed local or long-distance transmission charges.)

IC CS-03 requirements

Notice: The Industry Canada label identifies certified equipment. This certification means the equipment meets certain telecommunications network protective, operational, and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirement document(s). The

Department does not guarantee the equipment will operate to the user’s satisfaction. Before installing this equipment, users should ensure that it is permissible for the equipment to be connected to the facilities of the local telecommunications company. The equipment must also be installed using an acceptable method of connection. The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations. Repairs to certified equipment should be coordinated by a representative designated by the supplier. Any repairs or alterations made by the user to this equipment, or equipment malfunctions, may give the telecommunications company cause to request the user to disconnect the equipment. Users should ensure for their own protection that the electrical ground connections of the power utility, telephone lines, and internal metallic water pipe system, if present, are connected together. This precaution can be particularly important in rural areas.

CAUTION:

Users should not attempt to make such connections themselves, but should contact the appropriate electric inspection authority, or electrician, as appropriate. The Ringer Equivalence Number

(REN) of this device is 0.7.

Notice: The Ringer Equivalence Number (REN) assigned to each terminal device provides an indication of the maximum number of terminals allowed to be connected to a telephone interface. The termination on an interface may consist of any combination of devices subject only to the requirement that the sum of the Ringer Equivalence Number of all the devices does not exceed five (5.0). The standard connecting arrangement code (telephone jack type) for equipment with direct connections to the telephone network is CA11A.

ENWW Telephone Consumer Protection Act (United States) 253

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EU statement for telecom operation

This product is intended to be connected to the analog Public Switched Telecommunication Networks

(PSTN) of European Economic Area (EEA) countries/regions. It meets requirements of EU R&TTE

Directive 1999/5/EC (Annex II) and carries appropriate CE conformity marking. For more details, see

Declaration of Conformity issued by the manufacturer in another section of this manual. However, due to differences between individual national PSTNs, the product may not guarantee unconditional assurance of successful operation on every PSTN termination point. Network compatibility depends on the correct setting being selected by the customer in preparation of its connection to the PSTN. Please follow the instructions provided in the user manual. If you experience network compatibility issues, please contact your equipment supplier or Hewlett-Packard help desk in the country/region of operation.

Connecting to a PSTN termination point may be the subject of additional requirements set out by the local PSTN operator.

New Zealand telecom statements

The grant of a Telepermit for any item of terminal equipment indicates only that Telecom has accepted that the item complies with minimum conditions for connection to its network. It indicates no endorsement of the product by Telecom, nor does it provide any sort of warranty. Above all, it provides no assurance that any item will work correctly in all respects with another item of Telepermitted equipment of a different make or model, nor does it imply that any product is compatible with all of Telecom’s network services.

This equipment may not provide for the effective hand-over of a call to another device connected to the same line.

This equipment shall not be set up to make automatic calls to the Telecom “111” Emergency Service.

This product has not been tested to ensure compatibility with the FaxAbility distinctive ring service for

New Zealand.

254 Appendix C Regulatory information ENWW

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Declaration of conformity

Declaration of Conformity

according to ISO/IEC 17050-1 and EN 17050-1

Manufacturer's Name:

Manufacturer's Address:

Hewlett-Packard Company DoC#: BOISB-0604-01-rel.1.0

11311 Chinden Boulevard,

Boise, Idaho 83714-1021, USA

declares, that the product

Product Name:

HP LaserJet M1522n

Regulatory Model Number 2)

Product Options:

Print Cartridge:

BOISB-0604-01

ALL

CB436A

conforms to the following Product Specifications:

SAFETY:

EMC:

IEC 60950-1:2001 / EN60950-1: 2001 +A11

IEC 60825-1:1993 +A1 +A2 / EN 60825-1:1994 +A1 +A2 (Class 1 Laser/LED Product)

GB4943-2001

CISPR22:2005 / EN55022:2006 – Class B 1)

EN 61000-3-2:2000 +A2

EN 61000-3-3:1995 +A1

EN 55024:1998 +A1 +A2

FCC Title 47 CFR, Part 15 Class B / ICES-003, Issue 4

GB9254-1998, GB17625.1-2003

Supplementary Information:

The product herewith complies with the requirements of the EMC Directive 2004/108/EC and the Low Voltage Directive 2006/95/EC, and carries the CE-Marking accordingly.

This Device complies with Part 15 of the FCC Rules. Operation is subject to the following two Conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

1) The product was tested in a typical configuration with Hewlett-Packard Personal Computer Systems.

2) For regulatory purposes, this product is assigned a Regulatory model number. This number should not be confused with the product name or the product number(s).

Boise, Idaho , USA

September 2007

For regulatory topics only:

European Contact: Your Local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Department HQ-TRE / Standards

Europe,, Herrenberger Strasse 140, , D-71034, Böblingen, (FAX: +49-7031-14-3143), http://www.hp.com/go/certificates

USA Contact: Product Regulations Manager, Hewlett-Packard Company,, PO Box 15, Mail Stop 160, Boise, ID 83707-0015, , (Phone:

208-396-6000)

ENWW Declaration of conformity 255

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Declaration of conformity

Declaration of Conformity

according to ISO/IEC 17050-1 and EN 17050-1

Manufacturer's Name:

Manufacturer's Address:

Hewlett-Packard Company DoC#: BOISB-0604-02-rel.1.0

11311 Chinden Boulevard,

Boise, Idaho 83714-1021, USA

declares, that the product

Product Name:

HP LaserJet M1522nf

Regulatory Model Number 2)

Product Options:

Print Cartridge:

BOISB-0604-02

ALL

CB436A

conforms to the following Product Specifications:

SAFETY:

EMC:

IEC 60950-1:2001 / EN60950-1: 2001 +A11

IEC 60825-1:1993 +A1 +A2 / EN 60825-1:1994 +A1 +A2 (Class 1 Laser/LED Product)

GB4943-2001

CISPR22:2005 / EN55022:2006 – Class B 1)

EN 61000-3-2:2000 +A2

EN 61000-3-3:1995 +A1

EN 55024:1998 +A1 +A2

FCC Title 47 CFR, Part 15 Class B / ICES-003, Issue 4

GB9254-1998, GB17625.1-2003

TELECOM:

ES 203 021; FCC Title 47 CFR, Part 68

3)

Supplementary Information:

The product herewith complies with the requirements of the EMC Directive 2004/108/EC and the Low Voltage Directive 2006/95/EC, the

R&TTE Directive 1999/5/EC (Annex II), and carries the CE-Marking accordingly.

This Device complies with Part 15 of the FCC Rules. Operation is subject to the following two Conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

1) The product was tested in a typical configuration with Hewlett-Packard Personal Computer Systems.

2) For regulatory purposes, this product is assigned a Regulatory model number. This number should not be confused with the product name or the product number(s).

3) Telecom approvals and standards appropriate for the target countries/regions have been applied to this product, in addition to those listed above.

Boise, Idaho , USA

September 2007

For regulatory topics only:

European Contact: Your Local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Department HQ-TRE / Standards

Europe,, Herrenberger Strasse 140, , D-71034, Böblingen, (FAX: +49-7031-14-3143), http://www.hp.com/go/certificates

USA Contact: Product Regulations Manager, Hewlett-Packard Company,, PO Box 15, Mail Stop 160, Boise, ID 83707-0015, , (Phone:

208-396-6000)

256 Appendix C Regulatory information ENWW

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Safety statements

Laser safety

The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration has implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. The device is certified as a “Class 1” laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside the device is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.

WARNING!

Using controls, making adjustments, or performing procedures other than those specified in this user guide may result in exposure to hazardous radiation.

Canadian DOC regulations

Complies with Canadian EMC Class B requirements.

« Conforme à la classe B des normes canadiennes de compatibilité électromagnétiques. « CEM ». »

EMI statement (Korea)

ENWW Safety statements 257

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Laser statement for Finland

Luokan 1 laserlaite

Klass 1 Laser Apparat

HP LaserJet M1522n, M1522nf, laserkirjoitin on käyttäjän kannalta turvallinen luokan 1 laserlaite.

Normaalissa käytössä kirjoittimen suojakotelointi estää lasersäteen pääsyn laitteen ulkopuolelle.

Laitteen turvallisuusluokka on määritetty standardin EN 60825-1 (1994) mukaisesti.

VAROITUS !

Laitteen käyttäminen muulla kuin käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.

VARNING !

Om apparaten används på annat sätt än i bruksanvisning specificerats, kan användaren utsättas för osynlig laserstrålning, som överskrider gränsen för laserklass 1.

HUOLTO

HP LaserJet M1522n, M1522nf - kirjoittimen sisällä ei ole käyttäjän huollettavissa olevia kohteita.

Laitteen saa avata ja huoltaa ainoastaan sen huoltamiseen koulutettu henkilö. Tällaiseksi huoltotoimenpiteeksi ei katsota väriainekasetin vaihtamista, paperiradan puhdistusta tai muita käyttäjän käsikirjassa lueteltuja, käyttäjän tehtäväksi tarkoitettuja ylläpitotoimia, jotka voidaan suorittaa ilman erikoistyökaluja.

VARO !

Mikäli kirjoittimen suojakotelo avataan, olet alttiina näkymättömällelasersäteilylle laitteen ollessa toiminnassa. Älä katso säteeseen.

VARNING !

Om laserprinterns skyddshölje öppnas då apparaten är i funktion, utsättas användaren för osynlig laserstrålning. Betrakta ej strålen. Tiedot laitteessa käytettävän laserdiodin säteilyominaisuuksista:

Aallonpituus 775-795 nm Teho 5 m W Luokan 3B laser.

258 Appendix C Regulatory information ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

Substances table (China)

ENWW Safety statements 259

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

260 Appendix C Regulatory information ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

Index

Symbols/Numerics

600 dpi print-quality setting 157

A

accessibility features 4

accessories

ordering, Web sites 206 part numbers 206

acoustic emissions 245

activity log, fax

printing 186

troubleshooting 177

ADF

functions 51

input tray, install 19

locating 5

operations 51

page sizes supported 174

pickup-roller assembly,

cleaning 32

scanner glass, remove 88

ADF jam detection

document-feeder jam 53 long-document jam 53 stall jam 53 trailing edge detection 53

ADF paper path 52

ADF sensors 52

after service checklist 72

alert messages 140

Alerts tab

HP ToolboxFX 38 alerts, setting up 38

answering machines,

troubleshooting 175

archive print setting 189, 191

assemblies automatic document feeder

(ADF), part numbers 218

control panel, replacing 82

drive-gear, removing 135

fuser, replacing 128

high-voltage connector,

cleaning 181

laser/scanner, removing 121

link, removing 79 link, replacing 79

load-arm, replacing 85

paper-pickup, replacing 132

part numbers 222

pickup roller, replacing 85

scanner, part numbers 218

scanner, removing 90

separation pad, automatic

document feeder (ADF) 83

speaker, removing 111

assembly

ADF pickup-roller, cleaning 32

fuser, replacing 128

scanner parts, order of

removal 74

automatic document feeder (ADF)

components 75

cover, installing 76 cover, removing 76

detection operations 53

diagrams 202

feeding operation 51

functionality 50

input tray, install 19

input tray, removing 75

input-tray flag, replacing 84

internal components, part

numbers 220

jam detection 53

jams, clearing 151

load-arm assembly,

replacing 85

locating 5

operation 50

paper path 52

part numbers 218

parts, order of removal 74

pickup and feed system 51

pickup-roller assembly,

cleaning 32

pickup-roller assembly,

replacing 85

scanner functions 50

scanner glass, cleaning 30

scanner glass, removing 88

sensors 52

separation pad 78

separation pad, removing 83

standby mode 51

trailing edge detection 53

B

background, gray 160

bands, troubleshooting 159

batteries included 250

before service checklist 71

bezel

control panel, replacing 81

bezels, control panel

part numbers 211

billing (metering) tone filters 67

billing code report, fax 188

billing filters

fax 67

bin, output

jams, clearing 155

blank copies,

troubleshooting 169

blank scans, troubleshooting 165

box, unpack contents 18

buttons

control panel, locating 6

ENWW Index 261

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

C

cables

flat flexible, remove parts 70

part numbers 206

USB and network not

included 18

calibrating

scanner 34

calibration report 35

call report, fax

troubleshooting 177

Canadian DOC regulations 257

cartridge

door, removing 106

install 22

part number 206

replacing 95

cartridge-door release, locating 5

cartridges

drum rotation test 178

high-voltage contacts,

cleaning 180

HP fraud hotline 29

recycling 249

replacing 27

status page, printing 184

status, checking 26

status, viewing with

HP ToolboxFX 38

storing 26

warranty 241

caution

toner on clothing 28

characters, troubleshooting 161

charge-copled device array

(CCD) 50

checking supplies status, HP

ToolboxFX 26

checklists

after service 72

before service 71

print quality 158

problem-solving 138 troubleshooting 138

checks

engine test page 178

half-self-test 179

heating element 180

high-voltage power

supply 180

circuit diagram 203

cleaning

ADF pickup-roller

assembly 32

exterior of product 30 flatbed scanner glass 30

high-voltage connection

points 181

paper path 34

scanner glass 30

scanner-cover backing 31

cleaning page, printing 190

CO operations 63

comparing

features 3

comparison, product models 1

components automatic document feeder

(ADF) 75

diagram 200

internal, locating 54

scanner 75

computer

security features 63

configuration page

printing 36

confirmation report, fax

printing 186

connectors

ECU 194

fax card 196

formatter 195

control panel

assembly, replacing 82

bezel part numbers 211

bezel, replacing 81

buttons, locating 6

cleaning page, printing 34

controls, locating 6

HP ToolboxFX system

settings 44

locating 5

messages,

troubleshooting 140

paper path, cleaning 34

scanner, calibrating 35

secondary service menu 182

Service menu 189

control-panel assembly latch 82

controls

hook switch control 66

copy quality

troubleshooting 166

copy-quality test 73

copying

media, troubleshooting 167

quality, troubleshooting 166

size, troubleshooting 169 troubleshooting 169

covers

front, removing 109

fuser, removing 107

part numbers 224

rear, removing 107

side, removing 104

creases, troubleshooting 162

crooked pages 161

curled media 161, 189

current control, fax line 67

current detection, fax 66

cushions, scanner

installing 100

customer support

online 242 repacking device 242

D

dark copies 167

data path

fax 66

defaults, restoring 189

defects, repetitive 192

delivery roller

locating 54

Demo page, printing 185

demo page, printing 36

device detection, downstream

fax 66

device information page, HP

ToolboxFX

42

device polling 44

diagrams

troubleshooting 192

dialing

troubleshooting 174

dialing, pulse 66

dimensions

media 12

262 Index ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

disposal, end-of-life 250

distinctive ring 64

documentation 2

Documentation tab,

HP ToolboxFX 41

documentation, part

numbers 214

doors

print cartridge, removing 106

dots per inch (dpi)

print settings 157

specifications 4

dots, troubleshooting 159

downstream device detection

fax 66

dpi (dots per inch)

print settings 157

specifications 4

drive belt, removing 135

driver-gear assembly,

removing 135

drivers operating systems

supported 8

specifications 4

drum

photosensitive 54

drum rotation test 178

E

e-mail setting alerts in

HP ToolboxFX 38 e-mail alerts, setting up 38

EconoMode

HP ToolboxFX 43

ECU

connectors 194

electrical specifications 244

electrostatic discharge (ESD)

precautions 71

embedded Web server (EWS)

browsers supported 10

features 45

end-of-life disposal 250

engine control system 55

engine test page 178

environmental specifications 16,

245

environmental stewardship

program 249

error messages

ADF paper jams 53

control panel 140

critical 147

ESD (electrostatic discharge). See electrostatic discharge (ESD)

EU statement for telecom

operation 254

European Union, waste

disposal 251

event log

printing 36

EWS. See embedded Web server

(EWS) express software installation, USB

or network 9

extended warranty 242

F

factory-set defaults,

restoring 189

faded print 159

fax

activity log 186

billing (metering) tone

filters 67

billing code report,

printing 188

confirmation report,

printing 186

data path 66

distinctive ring 64

downstream current

detection 66

error messages 142

factory-set defaults,

restoring 189

fax card 65

fax pages, storage 67

fax subsystem 65

flash memory storage 67

functions 63

hook state 66 hook switch control 66

jams, troubleshooting 149,

176

last call report, printing 186

line current control 67

operations 63 operations, PSTN 63

page storage 67

phone book, printing 186

PSTN operations 63

pulse dialing 66

receive log 41

receiving 63

reports, troubleshooting 177

ring detect 67

safety isolation 65 safety-protection circuitry 65

security features,

computer 63 security features, network 63

send log 41

T.30 protocol trace report 191

troubleshooting 170

troubleshooting receiving 171

troubleshooting sending 174

voice over IP (VoIP)

services 64

fax card

CODEC 65

connectors 196

DSP 65 fax subsystem 65

hook switch control 66 pulse dialing 66

regional versions 65

removing 113

ring detect 67

safety isolation 65 safety-protection circuitry 65

fax page storage

flash memory 67

fax ports, locating 6, 193

fax report, printing 37

fax reports 186

fax subsystem

fax card 65

Fax tab, HP ToolboxFX 39

fax-quality test 73

FCC compliance 248

features

product 4

features, product

compare 3

feed roller, locating 54

feed system, ADF 51

ENWW Index 263

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

Finnish laser safety

statement 258

firmware updates 204

flash memory

advantages, fax storage 67 fax pages, storage 67 flash memory, fax 67

flatbed lid, removing

hinge-retainer clip 78

flatbed scanner

glass, cleaning 30

font list 184

fonts

font lists, printing 36

formatter

connectors 195

formatter, removing 113

fraud hotline 29

front cover, removing 109

fuser

cover, removing 107

deliver-sensor PCA 131

error 147

replacing 128

warranty 241

fuser assembly

diagrams 200

fuser cover, removing 107

fuser sleeve

locating 54

fuser unit

locating 54

G

Getting Started Guide 2

getting started guides, part

numbers 214

glass, cleaning 30

gray background,

troubleshooting 160

guidelines

supplies, storing 26

guides, documentation 2

H

half-self-test functional check 179

heating element check 180

Help tab, HP ToolboxFX 41

high-voltage connector assembly,

cleaning 181

high-voltage contacts

cleaning 180

high-voltage PCA 55

high-voltage power supply,

checking 180

hinge tool

part number 206

hinge-retainer clip, removing 78

hook state

fax 66 hook switch control 66

HP Customer Care 242

HP Director, Macintosh 10

HP fraud hotline 29

HP SupportPack 242

HP ToolboxFX

Alerts tab 38

device information 42

device polling 44

Documentation tab 41

EconoMode 43

factory-set defaults,

restoring 189

fax receive log 41 fax send log 41

Fax tab 39

Help tab 41

Network Settings tab 45

opening 9, 37

paper path, cleaning 34

paper-handling options 43

PCL 5e driver settings 45

PostScript driver settings 45

print settings 44

Print Settings tab 44

print-quality options 43

printing 44

scanner, calibrating 35

settings 42

Status tab 38

supplies status, viewing 26,

38

System Settings tab 42

troubleshooting 188

Troubleshooting tab 188

using 37 viewing 37

HP Web Jetadmin

using 45

humidity specifications

environment 245

I

IC CS-03 requirements 253

image quality

archive print setting 189, 191

cleaning page, printing 190

copy, troubleshooting 166

HP ToolboxFX settings 43

print, troubleshooting 157,

158

repetitive image defects 192

scans, troubleshooting 163,

165

image-formation system

operations 59

testing 179

information pages

configuration 184

configuration page 36

demo page 36, 185

device information, HP

ToolboxFX 42

event log 36 fax report 36

fax reports 186

font list 36, 184

menu map 36, 185 network report 36, 185

supplies status 184

supplies status page 36

T.30 protocol trace report 191

usage page 36, 185

input devices

installing 19

input tray

jams, clearing 153

loading media 20

input-tray flag, automatic document

feeder (ADF) 84

install

ADF input tray 19

cartridge 22 print cartridge 22 supplies 22

tray 1 21

installation, software

express 9

recommended 8

264 Index ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943 installing

Windows software 8

interface ports

cables, ordering 206

locating 5, 6, 193

part numbers 206

types included 4

internal components 54

internal components, part

numbers 226

J

jam detection

ADF 53

trailing edge detection,

ADF 53

jams automatic document feeder

(ADF), clearing 151

causes 149

fax 176

fax, clearing 151

locating 150

output-bin, clearing 155

print cartridge area,

clearing 156

trays, clearing 153

Jetadmin, HP Web 46

K

Kensington lock

locating 5

Korean EMI statement 257

L

laser safety statements 257, 258

laser/scanner assembly

diagrams 200

protective cover 70

removing 121

laser/scanner system

operations 57

laser/scanner unit

locating 54

last call report, fax

printing 186

life expectancies, supplies 26

light copies 167

light print, troubleshooting 159

line current control, fax 67

lines, troubleshooting

copies 167

printed pages 159

scans 165

link assemblies, removing 79

Linux drivers 8

load-arm assembly 85

loading media

priority input tray 20

locating

bins 5

internal components 54

parts 5 switches 5 trays 5

logs, fax

activity 186

billing codes 188

confirmation (last fax sent or

received) 186 last call 186 phone book 186

troubleshooting 177

loose toner, troubleshooting 160

M

Macintosh

drivers supported 8

HP Director 10

Intel Core Processor 8

PDEs 11

PPC 8

software components 10

support 242

supported operating

systems 8

system requirements 17

uninstall software 11

Macintosh Configure Device

viewing 10

main motor, replacing 125

maintenance agreements 242

manuals 2

material restrictions 250

Material Safety Data Sheet

(MSDS) 251

media

ADF feeding operations 51

ADF, sizes supported 174

curled, troubleshooting 161,

189

feeding operations 58

HP ToolboxFX settings 43

input tray, removing 101

jams 149

ordering, Web sites 206

pickup/feed/delivery

system 58

supported sizes 12

wrinkled 162

media guides

adjust 21

media input tray, removing 101

media jams

locating 150

memory

error messages 144

flash, fax 67

NVRAM initialization 182

menu map

printing 37

menus

secondary service 182

Service 189

mercury-free product 250

messages

control panel 140

critical error 147

model

comparison 1

number, locating 7

moisture on the trailing edge,

troubleshooting 162

motor

location 197

motors

main, replacing 125

multi-purpose tray, locating 54

N

network

device polling 44

express software installation 9

network report, printing 37

Network Settings tab, HP

ToolboxFX 45

security features 63

network port

locating 6, 193

ENWW Index 265

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

network report 185

network report, printing 37

Network Settings tab,

HP ToolboxFX 45

networks

HP Web Jetadmin 46

New Zealand telecom

statements 254

noise specifications 245

non-HP supplies

HP policy 28

NVRAM initialization

troubleshooting 182

O

off-hook 66 on-hook 66

on/off switch

locating 5

online support 242

operating environment,

specifications 16, 245

operating systems supported 8

operation sequence 48

operations

ADF 51

engine control system 55

fax 63 fax, PSTN 63

image-formation system 59

laser/scanner system 57

pickup/feed/delivery

system 58

PSTN 63

optical system operations 50

ordering supplies and

accessories 206

output bin

locating 5

output quality

archive print setting 189, 191

cleaning page, printing 190

copy, troubleshooting 166

HP ToolboxFX settings 43

print, troubleshooting 157,

158

repetitive image defects 192

scans, troubleshooting 163,

165

P

packaging device 242

pages

skewed 161

paper

ADF feeding operations 51

ADF, sizes supported 174

curled, troubleshooting 161,

189

feeding operations 58

HP ToolboxFX settings 43

jams 149

pickup/feed/delivery

system 58

supported sizes 12

supported types 13

wrinkled 162

paper jams

ADF detection operations 53

detection operations, pickup/

feed/delivery system 58

error messages, ADF 53

locating 150

trailing edge detection,

ADF 53

paper path

ADF 52

automatic document feeder

(ADF), feeding

operations 52

cleaning 34 cleaning page, printing 34

paper path, cleaning

cleaning page 34 control panel 34

HP ToolboxFX 34

paper-pickup assembly,

replacing 132

part numbers

assemblies 222

automatic document feeder

(ADF) 218

automatic document feeder

(ADF), internal

components 220

cables 206

control-panel bezels 211

covers 224

documentation 214

internal components 226

scanner 218

screws 217

supplies 206

parts

about remove and replace 70

locating 5

order of removal 74 order, removing 74

ordering, Web sites 206

removing 69

removing, order 74

replacing 69

parts, removing

tools required 71

PCAs, diagrams 201

PCL 5e driver, HP ToolboxFX

settings 45

PCL drivers operating systems

supported 8

PDEs, Macintosh 11

phone book, fax

HP ToolboxFX tab 39

printing 186

phone numbers

HP fraud hotline 29

photosensitive drum rotation

test 178

photosensitive drum, locating 54

physical specifications 244

pickup

solenoid 197

pickup and feed system

ADF 51

pickup assembly

diagrams 200

pickup roller automatic document feeder

(ADF), replacing 85

replacing 97

pickup roller, locating 54

pickup rollers

ADF, cleaning 32

pickup/feed/delivery system

main motor, locating 58 operations 58 pickup solenoid, locating 58 sensors, locating 58

polling, device 44

266 Index ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943 ports

cables, ordering 206

interface, locating 5

locating 6, 193

types included 4

ports, interface

part numbers 206

post-service tests 73

PostScript driver, HP ToolboxFX

settings 45

power

high-voltage PCA 55

high-voltage, testing 180

requirements 244

sequence of operations 49

power connector

locating 5

power consumption 244

power cord, unplugging 70

power supplies

fax line current control 67

unplugging 70

power supply high-voltage contacts

check 180

removing 114 replacing 114

power switch

locating 5

PowerSave settings 189

pressure roller

locating 54

print cartridge

door latch, locating 5 door release, locating 5

door, removing 106

install 22

part number 206

replacing 95

toner, removing from

clothing 28

print cartridge area jams,

clearing 156

print cartridges

drum rotation test 178

high-voltage contacts 180

HP fraud hotline 29

recycling 249

replacing 27

status page, printing 184

status, checking 26

status, viewing with

HP ToolboxFX 38

storing 26

warranty 241

print defects, troubleshooting 158

print media

supported 12

print quality

archive print setting 189, 191

cleaning page, printing 190

HP ToolboxFX settings 43

repetitive image defects 192

settings 157

troubleshooting 157, 158

Print Settings tab,

HP ToolboxFX 44

print-cartridge door,

removing 106

print-quality test 73

printer drivers

specifications 4

printing

configuration page 36 demo page 36 event log 36

fax report 37

font lists 36

HP ToolboxFX, print

settings 44

menu map 37 network report 37

supplies status page 36 usage page 36

priority input tray

jams, clearing 153

loading 20

locating 5

problem-solving checklist 138

product

ADF functions 50

basic operation 48

cleaning 30 exterior, cleaning 30

features 4

installing 15

internal components 54

maintenance 25

model comparison 1

operation sequence 48

scanner functions 50

sequence of operations 48

serial number, locating 7

software 8

specifications 4

supplies, life expectancies 26

supported software 8

PSTN operations 63

public switch telephone network

(PSTN) standards

operations 63

pulse dialing 66

Q

quality

archive print setting 189, 191

cleaning page, printing 190

copy, troubleshooting 166

print settings 157 print, troubleshooting 157,

158

repetitive image defects 192

scans, troubleshooting 163,

165

R

rear cover, removing 107

receiving

fax 63

receiving faxes

activity log, printing 186

confirmation report,

printing 186 last call, printing 186

log, HP ToolboxFX 41

T.30 protocol trace report 191

troubleshooting 171

recommended software

installation 8

recycling

HP printing supplies returns and

environmental program 250

regional versions

fax card 65

regulatory information 248

remove

ADF scanner glass 88

parts 70

repacking device 242

ENWW Index 267

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943 repetitive defects,

troubleshooting 162, 192

replace

ADF scanner glass 88

parts 70

supplies, life expectancies 26

replacing

supplies 27

reports

configuration page 36 demo page, printing 36 event log, printing 36

fax 186

fax report, printing 37 menu map, printing 37

network 185

network report, printing 37

phone book 186

supplies status page 36 usage page 36

reports, fax

activity log 186

billing codes 188

confirmation (last fax sent or

received) 186 last call 186

troubleshooting 177

reports, product

configuration page 184

Demo page 185

supplies status page 184

T.30 protocol trace 191

resolution

print settings 157

specifications 4

restoring factory-set

defaults 189

ring detect

fax card 67

RING operations 63

roller

delivery roller 54 pickup, locating 54

rollers

ADF pickup, cleaning 32

automatic document feeder

(ADF) pickup, replacing 85

feed, locating 54

locating 54, 198

pickup, replacing 97

pressure roller 54

repetitive image defects 192

transfer 97

transfer, locating 54

transfer, removing 103

S

safety isolation

fax 65

safety statements 257, 258

safety-protection circuitry

fax 65

scan-image quality,

troubleshooting 163

scanner

assembly, removing 90

calibrating 34

components 75

cushions, installing 100

diagrams 202

flatbed lid, removing 76

functions 50

glass, cleaning 30

glass, removing 88

hinge-retainer clip,

removing 78

operation 51

optical system operations 50

parts, order of removal 74

support-frame springs,

removing 79

support-frame springs,

replacing 79

support-frame, removing 118

scanner cushions, installing 100

scanner fladbed lid, removing 76

scanner glass

removing 88

scanner hinge tool

part number 206

scanner support-frame springs,

removing 79

scanner support-frame,

removing 118

scanner, calibrating

control panel 35

HP ToolboxFX 35

scanner-cover backing,

cleaning 31

scanning blank pages,

troubleshooting 165

quality, troubleshooting 163,

165

speed, troubleshooting 164

scatter, troubleshooting 162

screws

self-tapping 70

types 217

screws, replacing 70

secondary service menu 182

security set password from

HP ToolboxFX 42

security features

computer 63 network 63

self-tapping screws 70

sending faxes

activity log, printing 186

confirmation report,

printing 186 last call report, printing 186

log, HP ToolboxFX 41

T.30 protocol trace report 191

troubleshooting 174

sensors

ADF 53

automatic document feeder

(ADF) 52

form sensor, ADF 53

locating 199

media detection 58

paper-present sensor,

ADF 53

trailing edge detection,

ADF 53

separation pad, automatic document feeder (ADF)

removing 83

separation pad, locating 54

separation pads

diagrams 200

replacing 96

sequence of operations 48

serial number, locating 7

service

critical error messages 147

HP ToolboxFX settings 44

268 Index ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

part numbers 206

repacking device 242

secondary menu 182

service agreements 242

Service menu 189

servicing 69

servicing product 70

settings

configuration page 184

factory-set defaults,

restoring 189

NVRAM initialization 182

shipping device 242

size 244

skewed pages 161

slow speed, troubleshooting

faxing 177

scanning 164

smeared toner,

troubleshooting 160

software

components 8

embedded Web server 45

express installation 9

HP ToolboxFX 9, 37

HP Web Jetadmin 45

Macintosh 10

recommended installation 8

supported operating

systems 8

system requirements 17

uninstall 11

Windows 9

solar clip, removing 78

solenoid 197

speaker assembly, removing 111

specifications

acoustic emissions 245

electrical 244

environmental 245

humidity 16

media 12, 13

operating environment 16

paper 12

paper types 13

physical 244

product features 4

temperature 16

tray capacity 13

specks, troubleshooting 159

speed

fax, troubleshooting 177

scanning, troubleshooting 164

spots, troubleshooting 159

springs

support-frame, scanner 79

standby mode automatic document feeder

(ADF) 51

staple cassette

life expectancy 26

static, precautions 71

status

alerts, HP ToolboxFX 38

supplies status page,

printing 184

supplies, checking 26

viewing with

HP ToolboxFX 38

Status tab, HP ToolboxFX 38

storing environmental

specifications 245

print cartridges 26

streaks, troubleshooting 159

supplies

HP fraud hotline 29

install 22

life expectancies 26 manage 26

non-HP supplies, HP

Policy 28

ordering, Web sites 206 part numbers 206

print cartridges, replacing 27

recycling 249

replacing 27

status page 184

status page, printing 36

status, checking 26

status, viewing with

HP ToolboxFX 38

storing 26

supplies status page 184

support

online 242 repacking device 242

support-frame springs, scanner

replacing 79

supported media 12

SupportPack, HP 242

switches

hook switch control 66

system requirements 17

System Settings tab, HP ToolboxFX

Device Information page 42

paper-handling options 43 print quality 43

T

T.30 protocol trace report 191

technical support

online 242 repacking device 242

Telephone Consumer Protection

Act 253

telephone numbers

HP fraud hotline 29

temperature specifications

environment 245

tests

copy-quality 73

engine test page 178

fax-quality 73

half-self functional check 179

heating element 180

high-voltage power

supply 180

post-service 73 print-quality 73

text, troubleshooting 161

TIP operations 63

toner

cleaning page, printing 190

loose, troubleshooting 160

scatter, troubleshooting 162

smeared, troubleshooting 160

specks, troubleshooting 159

Toolbox. See HP ToolboxFX tools

required, removing parts 71

troubleshooting 184

trailing edge detection

ADF 53

transfer roller

removing 103

transfer rollers 97

transfer rollers, locating 54

transfer unit warranty 241

ENWW Index 269

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943 tray 1

install 21

jams, clearing 153

locating 5

trays

ADF input, install 19

capacity 13

feeding operations 58

flag, automatic document feeder

(ADF) input tray 84

input tray, automatic document

feeder (ADF) 75

input tray, media 101

jams, clearing 153

media input, removing 101

multi-purpose, locating 54

pickup/feed/delivery

system 58

priority input, loading 20

tray 1, install 21

troubleshooting

blank scans 165

checklist 138

cleaning page 190

configuration page 184

control panel messages 140

copy quality 166

copy size 169 copying 169

critical error messages 147

curled media 161, 189

demo page 185

diagrams 192

dialing 174

engine test page 178

faded print 159

fax jams 176

fax quality 170

fax reports 177

font list 184

half self-test 179

heating element 180

HP ToolboxFX 188

image formation 179

information pages 184

jams 149

lines, copies 167

lines, printed pages 159

lines, scans 165

loose toner 160

menu map 185

moisture on the trailing

edge 162

network report 185

NVRAM initialization 182

print defects 158

print quality 157

receiving faxes 171

repetitive defects 162

reports 184

scan quality 163, 165

scan-image quality 163 scanning 163

sending faxes 174

skewed pages 161

speed, faxing 177

supplies status page 184

T.30 protocol trace report 191

text 161

toner scatter 162

toner smear 160

toner specks 159

tools 184

usage page 185

wrinkles 162

Troubleshooting tab, HP

ToolboxFX 188

types, media

HP ToolboxFX settings 43

U

uninstall software

Add or Remove Programs 11

usage page 185

usage page, printing 36

USB

express software installation 9

USB port

locating 6, 193

type included 4

User guide 2

user guides, part numbers 214

V

vertical lines,

troubleshooting 159

vertical white or faded

stripes 166

voice over IP (VoIP) services 64

voltage requirements 244

W

warning messages 140

warranty

Customer self repair 240

extended 242

print cartridge 241 transfer unit and fuser 241

wavy paper, troubleshooting 161

Web sites

customer support 242

documentation 2

HP Web Jetadmin,

downloading 46

Macintosh customer

support 242

Material Safety Data Sheet

(MSDS) 251

ordering supplies, parts,

media 206

weight 244

white or faded stripes 166

Windows

drivers supported 8

software components 9

supported operating

systems 8

system requirements 17

uninstall software 11

wrinkles, troubleshooting 162

270 Index ENWW

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

For more information on the HP LaserJet M1522 visit us at www.PrinterSupplies.com or call 800-551-1943

© 2008 Hewlett-Packard Development Company, L.P.

www.hp.com

*CB534-90945*

*CB534-90945*

CB534-90945

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Key Features

  • Print, Copy & Scan
  • Automatic Document Feeder
  • High-Quality Printing
  • Fax Functionality
  • Network Connectivity
  • Easy-to-use Control Panel
  • Service Manual with Detailed Instructions

Frequently Answers and Questions

Where can I find more information about the HP LaserJet M1522 MFP?
You can visit www.PrinterSupplies.com or call 800-551-1943 for more information.
What are the minimum system requirements for using the HP LaserJet M1522 MFP?
Refer to the "Minimum system requirements" section of the manual for details.
How do I clear a paper jam in the HP LaserJet M1522 MFP?
Follow the instructions in the "Clear jams" section of the manual to resolve paper jams.
How do I replace the print cartridge in the HP LaserJet M1522 MFP?
The manual provides step-by-step instructions on how to replace the print cartridge in the "Replace supplies" section.
What are the supported paper types and sizes for the HP LaserJet M1522 MFP?
The "Media specifications" section lists all supported paper types and sizes.

Related manuals

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