Models Included

• TP1T

• TP1TT

• TP1S

• TP1ST

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Service Manual – 1 Gallon Brewers

Important Safeguards/Conventions

This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center.

• Do NOT immerse the unit in water or any other liquid

• To reduce the risk of fire or electric shock, do NOT open top or front panel. There are no

sonnel.

• Keep hands and other items away from hot parts of unit during operation.

• Never clean with scouring powders, bleach, harsh chemicals or sharp implements.

Conventions:

WARNINGS – To help avoid personal injury

Sanitation Requirements

Important Notes/Cautions

CAUTION: DO NOT connect this brewer to hot water. The inlet valve is not rated for hot water.

CAUTION: Please use this setup procedure before attempting to use this brewer. Failure to follow the instructions can result in injury or the voiding of the warranty.

Curtis GT Units are Factory Pre-Set and Ready to Go… Right out of the Carton.

Following are the Factory Settings for your TPS1T Coffee Brewing System:

• Brew Temperature = 200°F

• Brew Volume = Set to dispensing vessel requirements (1.0 gallon and .5 gallon)

Generally, factory settings will provide trouble-free operation. However, should you need to make slight adjustments to meet your brewing needs, programming instructions are provided later in this manual.

System Requirements:

• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)

• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for

your model.

Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction.

SETUP STEPS

The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. In areas with extremely hard water, we suggest that a sedimentary and taste & odor filter be installed (such as Curtis filter CSC10AC00 or CSC15AC00).

This will prolong the life of your brewing system and enhance coffee quality.

NSF International requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that

the machine can be moved for cleaning underneath.

2. In some areas an approved backflow prevention device may be required between the brewer and water supply.

1. A 3/8”Flare x 3/8” Male pipe elbow is supplied with the brewer for water line connection. Use tubing sized sufficiently to provide a minimum of 1.0 GPM.

2. Connect the unit to an appropriate electrical power circuit.

3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill.

When the water level in the tank rises to the correct volume, the heating elements will energize automatically.

With GT brewers, there is no danger of element burnout caused by an empty tank.

4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F). This will be indicated when the screen reads READY TO BREW .

5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.

6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.

ISO 9001 REGISTERED

WILBUR CURTIS COMPANY

Montebello, CA 90640

1

2

T-Pro Short

Twin

T-Pro Short

Single

IMPORTANT NOTE:

All programming selections are performed with the three center buttons.

The symbols below the buttons are:

Scroll LEFT

SELECTION or ENTER to save new parameter

Scroll RIGHT

PARTS DIAGRAMS

Twin 1 Gallon Brewer

32

33

5

3

4

6

1

2

34

30

31

7

8

9

10

11

17

27

24

25

26

27

28

12

13

14

15

16

18

19

21

20

22

23

29

3

PARTS LIST

TP1T & TP1TT

9A

10

11

12

7

7A

8

9

13

14

15

16

Item Nº Part Nº

1

2

WC-5421

WC-37121*

3

4

5

6

WC-2977-101

WC-4212-02*

WC-37122*

WC-37231*

WC-1809

WC-1806*

WC-29050

WC-59022

WC-61612

WC-8559

WC-37308

WC-2402

WC- 847*

WC- 102*

WC-8591*

WC-3518

Description

COVER, TOP

VALVE, LIQUID DISPENSING LEFT 120VAC

FITTING, SPRAYHEAD ULTEM

NUT, 5/8-18 JAM ULTEM

VALVE, DUMP 120V 12W RIGHT

KIT, UCM & LABEL

FAUCET, HOT WATER W/JAMNUT

SEAT CUP, FOR WC-1809 (NOT SHOWN)

SPRAYHEAD, AMBER ADVANCED FLOW

PANEL, FRONT TPS1T

PANEL, FRONT TP1TT

RELAY, SOLID STATE 40A W/HEAT SINK

KIT, BREW CONE PLASTIC GEM COFFEE LOGO

ELBOW, 3/8”FL x 3/8” M. PIPE

VALVE, INLET 2GPM

SWITCH, TOGGLE 125/250 VAC RESISTIVE

CAPACITOR, X2

LEG, GLIDE 3/8-16 STUD SCREW

28

29

30

31

24

25

26

27

20

21

22

23

Item Nº Part Nº

17 WC-3503

18

19

WC-37008*

WC-43067*

WC-62033

WC-37278*

WC-29048

WC-2959-101

32

33

34

WC-4382

WC- 522*

WC-43055

WC-29047

WC-1438-101*

WC- 934-04*

WC-5231*

WC-5310*

WC-37132*

WC-3765L*

WC- 844-101*

Description

LEG, 3/8-16 STUD SCREW (NON-GLIDE)

KIT, HEATING TANK LID

GASKET, TANK LID

TANK, COMPLETE GEMTS W/ULTEM FTTNGS

KIT, LIQUID LEVEL PROBE GT

FITTING, STRAIGHT PLASTIC 8MM

FITTING, STRAIGHT PLASTIC 12MM

GUARD, SHOCK HEATING ELEMENT

THERMOSTAT, HI LIMIT HTR DPST 277V 40A

GUARD, SHOCK RESET THERMOSTAT

FITTING, ELBOW

SENSOR, HEATING TANK

ELEMENT, HEATING 2.5KW 220V

COMPOUND, SILICONE 5 OZ TUBE

TUBING, SILICONE, 5/16” I.D. ( 1 FT.)

KIT, VALVE REPAIR USE ON WC-821

KIT, VALVE REPAIR USE ON WC-847

VALVE, BY-PASS 120V NON-ADJ W/RSTRCTR

ROUGH-IN DRAWING

TP1T & TP1TT

TP1TT

35.375"

(89.9 cm)

TP1ST

26.625"

(67.6 cm)

.875"

(2.2 cm)

16.625"

(42.2 cm)

TP1TT

29.125"

(74.0 cm)

TP1ST

20.375"

(51.8 cm)

TP1TT

23.375"

(59.4 cm)

TP1ST

14.625"

(37.1 cm)

3.125"

(7.9 cm)

TP1TT

30.75"

(78.1 cm)

TP1ST

22"

(55.8 cm)

1.25"

(3.2 cm)

18"

(45.7 cm)

9"

(22.9 cm)

1.5"

(3.8 cm)

4

ELECTRICAL SCHEMATIC

TP1T & TP1TT

5

PARTS DIAGRAMS

TP1S & TP1ST

1

2

4

32

29

30

31

17

20

21

18

19

22

23

24

5

6

7

6

27

28

25

26

13

33

14

15

16

34

12

3

8

9

10

11

PARTS LIST TP1S & TP1ST

Item Nº Part Nº Description

13

14

15

16

9

10

11

12

17

18

5

6

7

8

1

2

3

4

WC-58117

WC-29047

WC-37278*

WC-29048

WC-4394

WC-43055

WC-1438-101*

WC-61556

WC-43068*

WC-62037

WC-2959-101

WC- 904-04*

WC- 522 *

WC- 844-01*

WC-37122*

WC-2977-101

WC-8559

WC-37287*

COVER, TOP

ELBOW, OVERFLOW PLASTIC

KIT, LIQUID LEVEL PROBE GT

FITTING, STRAIGHT PLASTIC

GUARD, SHOCK HEATING ELEMENT

GUARD, SHOCK RESET THERMOSTAT

SENSOR, HEATING TANK

COVER, TANK

GASKET, TANK LID

TANK COMPLETE TP1S/TP1ST

FITTING, STRAIGHT PLASTIC 12MM

ELEMENT, HEATING 1.6KW 120V W/JAM NUT

THERMOSTAT, HI LIMIT HTR DPST 277V 40A

VALVE, BY-PASS, NON-ADJUSTABLE W/RSTRCTR

KIT, DUMP VALVE RIGHT

FITTING, SPRAYHEAD ULTEM

RELAY, SOLID STATE 40A W/HEAT SINK

KIT, UCM & OVERLAY 2-BATCH TP1S

ELECTRICAL SCHEMATIC TP1S & TP1ST

POWER BLOCK

57-65A/300-450V

5 C

WHT/12GA

L1

WHT

N

BLK/12GA

WHT/12GA

1

220°F

2

BLU/12GA

SOLID STATE RELAY

40A/600V

1 2 BLK/12GA

-

3 4

+

25

26

27

28

Item Nº Part Nº

19

20

WC-39580

WC-38439

21

22

23

24

WC-1809

WC- 102*

WC-8591*

WC- 847*

29

29A

30

31

WC-29050

WC-2402

WC-3518

WC-3503

WC-61622

WC-61551

WC-37308

WC-3765L*

32

33

34

WC-37132*

WC-5231*

WC-5310*

H1

H2

RED/12GA RED/12GA

L2

G

GRN/12GA

3 4

THERMOSTAT

MAN. RESET

DPST

40A/277V

TOGGLE SW.

25A/125-250V

Description

LABEL, UCM OVERLAY 2-BATCH

LABEL, FRONT HOT WATER

FAUCET, HOT WATER W/JAMNUT

SWITCH, TOGGLE 125/250 VAC RESISTIVE

CAPACITOR, X2

VALVE, INLET 2GPM

SPRAYHEAD, AMBER ADVANCED FLOW

ELBOW, 3/8”FL x 3/8” M. PIPE

LEG, GLIDE 3/8-16 STUD SCREW

LEG, 3/8-16 STUD SCREW (NON-GLIDE)

COVER, FRONT SS TP1ST TALL

COVER, FRONT SS TP1S SHORT

KIT, BREW CONE PLASTIC GEMINI COFFEE

KIT, VALVE REPAIR USE ON WC-847

KIT, VALVE REPAIR USE ON WC-844WDR

COMPOUND, SILICONE 5 OZ TUBE

TUBING, SILICONE, 5/16” I.D. ( 1 FT.)

LEGEND

SSR PIN ASSIGNMENTS

AC OUTPUT

USE .187

TERMINAL LUG

1

-

3

2

4

DC INPUT

+

UNIVERSAL CONTROL MODULE

PIN ASSIGNMENT (20 PIN)

1 = GRINDER

2 = COMMON - SOLID STATE

RELAY & GRINDER

3 = +5 VDC

4 = SOLENOID LOCK RIGHT

5 = SOLENOID LOCK LEFT

6 = INLET VALVE

7 = BYPASS VALVE RIGHT

8 = WARMER LEFT

9 = WARMER RIGHT

10 = BYPASS VALVE LEFT

11 = SENSOR WARMER RIGHT

12 = SENSOR WARMER LEFT

13 = SENSOR TANK

14 = SENSOR COMMON

15 = GROUND CHASSIS

16 = WATER LEVEL PROBE

17 = 120VAC RETURN

18 = 120VAC HOT

19 = BREW VALVE RIGHT

20 = BREW VALVE LEFT

1

PROBE

(WHT) 2

ORG

BLK

18

16

STP YEL

14

2

3

17

4

GRY

STP GRY

WHT

ELECTRICAL RATING TABLE

(WHT)

1

STP YEL

13

11

GRN

15

6

19

7

YEL

2.0 GPM 10W/120V

VIO

.5 GPM 12W/120V

9

WHT

WHT

WHT

INLET

VALVE

BREW

VALVE

BYPASS

VALVE

5 12GA WHT WIRE IS ONLY USED WHEN UNIT IS TO BE USED IN THE 120VAC

CONFIGURATION.

4 USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX

LETTERS AND/OR SUFFIX NUMBERS ON THEIR PART NUMBERS HAVING

THE SAME ELECTRICAL RATINGS.

Ex.: SCTPS1S63.

3. LOCATE MATED CONNECTORS AWAY FROM HEAT.

2. INSTALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD.

1. NOTE REMOVED

NOTES: UNLESS OTHERWISE SPECIFIED

VOLTAGE:

WATTAGE:

120 / 220V (DV)

SEE TABLE

AMPERAGE:

HERTZ:

WIRES:

PHASE:

SEE TABLE

50/60 HZ

3W + G

1 PHASE

TITLE:

LADDER DIAGRAM

PART NUMBER: REVISION:

B

7

ROUGH-IN DRAWING

TP1S & TP1ST

16.625"

(42.2 cm)

26.75"

(67.9 cm)

29.625"

(75.2 cm)

19.25"

(48.9 cm)

2.75"

(7.0 cm)

16.5"

(41.3 cm)

BREWING INSTRUCTIONS

Use only coffee or water in the ThermoPro dispenser. Do not use the server to dispense any other beverage. Preheating the server with hot water is recommended. The single head brewer is show below, the twin head brewer is similar.

1. Place a clean and empty server on the deck. Server should be centered below the brewcone of the brewer.

2. Make sure the unit is up to brewing temperature and the LCD screen reads READY TO BREW.

3. Place a filter in the brewcone and pour in the correct measure of ground coffee for the brew volume.

4. Slide the brewcone into the brew rails.

5. Select and press desired brew button (LARGE or SMALL). The unit will start the brew cycle.

6. Allow coffee in the brewcone to drip out completely before removing the insulated server.

INSERT BREW-

CONE INTO

RAILS

POUR COFFEE

INTO BASKET

WARNING – THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED.

CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING.

Tank Temperature Check

To check the temperature of the water within the heating tank, make sure brewer is on and Ready to Brew is displayed. Press and hold the

button (see illustration, page two) for 5 seconds. The water temperature inside the tank will be displayed.

8

CLEANING

Regular cleaning of the coffee brewer will maintain the highest quality coffee your equipment is capable of producing. Proper cleaning is essential to maintain that fresh, appealing look to your coffee service.

1. First turn off the brewer using the ON/OFF button on the front control panel.

2. Wipe all exterior surfaces with a damp cloth, removing spills and debris.

3. Slide the brewcone out and clean it. Thoroughly wipe sprayhead area with a damp cloth.

4. Wash the brewcone and wire brew basket, if applicable. Use a soft bristled brush for hard to clean areas. Wash both parts with a

detergent solution or put these parts through a dishwasher.

CAUTION

Do not use harsh powders or cleansers containing chlorine.

Cleaning and Sanitizing Instructions for TLXG01 Server

CAUTION

Do not immerse server in water.

Do not place in server dishwasher.

Do not use harsh powders or cleansers containing chlorine.

Do not use a wire brush or pot scourer to clean inside liner.

These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing of the TLXG01. Your current in-house cleaning and sanitizing methods may be just as effective.

For cleaning and sanitizing of the TLXG01, the three sink method is recommended. This method consists of a sink of water filled with a detergent and water solution, a fresh water rinse, and a sink filled with an aqueous sanitizing solution. Immerse parts in commercial BarTabs/Sani-Tabs sanitizing solution. The solution must be warm (75°F.) Let the parts soak at least one minute.

1. Daily, Rinse the unit after use.

a. Rinse unit with hot water and empty completely.

b. Fill unit with hot water.

c. Open unit and empty contents completely.

2. Clean and sanitize the lid assembly.

a. Remove lid from unit and submerse it in cleaning solution, cleaning thoroughly.

b. Using the supplied brush, clean inside the filling tube.

c. Rinse with clean water.

d. Submerse in sanitizing solution for 5 minutes then air dry completely.

3. Cleaning and sanitizing body assembly.

a. Completely fill the unit with cleaning solution. With a sponge brush, thoroughly clean inside liner.

b. Rinse the unit using a fresh water rinse. c. Fully fill unit with sanitizing solution. Allow to sit for 5 minutes then drain through the faucet.

d. Remove faucet and gauge glass from unit and brush out with cleaning solution.

e. With the faucet removed, clean the silicone elbow fitting (Tank to Faucet Tube). Use the tube brush soaked in cleaning solution, inserted through the faucet shank. Rinse by pouring water from inside the unit, allowing rinse water to flow into a sink until water runs clear.

f. Wipe outside of unit with clean cloth moistened with cleaning solution.

g. Place body assembly upside down on rack to thoroughly air dry.

4. Cleaning the faucet parts.

a. Unscrew the bonnet/handle assembly from the faucet and disassembly removing spring, seat cup and shaft.

b. Clean and rinse parts. Place in sanitizing solution for 5 minutes, remove and air dry,

5. When all pieces are completely dry reassemble for use.

9

Product Warranty Information

The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply:

3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.

2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.

1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.

Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.

All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-

0417. Effective date of this policy is April 1, 2003.

Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.

CONDITIONS & EXCEPTIONS

The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the

Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:

1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.

2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical, mechanical and plumbing codes.

3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.

4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.

5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.

6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.

7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s recommendations.

8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities.

The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company

Technical Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA

NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Support Department to find an agent near you.

10

WILBUR CURTIS CO., INC.

6913 Acco St., Montebello, CA 90640-5403 USA

Phone: 800/421-6150 Fax: 323-837-2410

Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: [email protected]

Web Site: www.wilburcurtis.com

FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM

Printed in U.S.A. 12/08 F-3484 Rev C

12/9/8 . 10.7 . ECN 10134 revC

1/18/8 . 12.8 . ecn 9443

1/25/07 . 13.7 . ecn 8745