-J04704 REV. 2008-08-18

VRSCF RIGID SADDLEBAGS

GENERAL

Kit Number

91172-09

Models

For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com

(English only).

3.

See Figure 1. Remove the four rear fender mounting bolts

(1) and washers (2), and the passenger grab strap (3). If necessary, move the ECM to better access the fender mounting bolts.

is05463a

3 1

Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)

NOTE

Maximum saddlebag weight capacity is 10 pounds (4.5 kg).

Tools and Supplies Required

Loctite ® 243 Threadlocker and Sealant - Blue (H-D Part Number

99642-97) is required for the proper installation of this kit.

The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures.

If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a)

NOTE

This instruction sheet references service manual information.

A service manual for this model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.

Kit Contents

See Figure 5 and Table 1.

PREPARATION

2

1.

Bolt (4)

2.

Washer (4)

3.

Grab strap

Figure 1. Fender Mounting Bolts

4.

Disconnect the six-way tail lamp socket housing and fourway turn signal lamp socket housing from the vehicle main harness following the instructions in the service manual.

Disconnect the two-way license-plate illuminator socket housing from the tail lamp harness.

5.

If a luggage rack, sissy bar upright or both have been

mounted on the rear fender, remove the two screws and washers, and two carriage bolts and nuts that secure the luggage rack bracket to the seat pan.

NOTE

The rack and/or upright will remain attached to the rear fender when the fender is removed.

6.

Remove the rear fender from the seat pan by lifting upward and sliding the fender back.

7.

If a center-mounted license bracket is installed, it can remain attached to the seat pan.

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

1.

Refer to the service manual and follow the instructions given to remove the main fuse.

2.

Remove the rider seat and passenger pillion per the instructions in the service manual.

-J04704 1 of 5

If a side-mounted license bracket is installed: a.

Remove the license plate from the vehicle (if installed), and set aside for later installation.

b.

See Figure 2. Remove the two bolts (8) holding the

side license-plate bracket (1) to the seat pan (9).

c.

Remove the license-plate adjuster bracket (2) carriage bolt (3), washer (4) and lock nut (5), and the licenseplate illuminator (6) and screws (7) from the bracket.

d.

The original equipment (OE) license-plate bracket

(1), screws (7) and bolts (8) can be discarded. Set the remaining items aside for installation to the new side license-plate bracket.

8.

Remove and discard the rear side reflectors (10).

If a center-mounted license bracket is installed, remove the reflectors from the license bracket sides. Remove any residual adhesive from the bracket.

If a side-mounted license bracket is installed, remove the reflectors from the upper frame just forward of the shock absorbers. Remove any residual adhesive from the reflector mounting area on the frame.

NOTE

Access to the shock absorber adjustment collar is more difficult with the saddlebags in place.

9.

Adjust the rear suspension preload, if desired, per the instructions in the service manual.

is05666

9 7

6

3 4

2

SADDLEBAG BRACKET INSTALLATION

1.

See Figure 3. Obtain the right-side saddlebag adapter

bracket (1), two M10 x 20 mm (0.79 inch) long button head cap screws (2) and two M10 hex nuts (3) from the kit.

2.

Apply a few drops of Loctite 243 - Blue to the screw threads.

Attach the adapter bracket to the outside of the seat pan

(8) with the screws and nuts, and tighten to 47.5 Nm (35 ft-lbs).

3.

Repeat steps 1 and 2 for the left-side saddlebag adapter bracket.

4.

Obtain the right-side saddlebag mounting bracket (4), two

M10 x 16 mm (0.63 inch) long hex socket head cap screws

(5), two M10 x 25 mm (1.00 inch) long hex socket head cap screws (7) and two M10 flat washers (6) from the kit.

5.

Apply a few drops of Loctite 243 - Blue to the threads of the two shorter screws (5).

Attach the saddlebag mounting bracket to the saddlebag adapter bracket (1) with the short screws and flat washers, but do not fully tighten.

is05671

2

6

5

8

4 1

3

8

1 5

10

1.

Side license-plate bracket

2.

License-plate adjuster bracket

3.

Carriage bolt

4.

Washer

5.

Lock nut

6.

License-plate illuminator

7.

Illuminator attaching screw (2)

8.

License-plate bracket attaching screw (2)

9.

Seat pan

10. Reflector (2)

Figure 2. Original Equipment License Plate Bracket

-J04704

9

7

1.

Saddlebag adapter bracket

2.

Button head cap screw, 20 mm (0.79 inch) long

(2)

3.

Hex nut (2)

4.

Saddlebag mounting bracket

5.

Socket head cap screw, 16 mm (0.63 inch) long

(2)

6.

Flat washer (2)

7.

Socket head cap screw, 25 mm (1.00 inch) long

(2)

8.

Seat pan

9.

Tab on vehicle frame

Figure 3. Saddlebag Bracket Installation

6.

Apply a few drops of Loctite 243 - Blue to the threads of the two longer screws (7).

Attach the saddlebag mounting bracket to the tab (9) on the vehicle frame just forward of the shock absorber.

Alternately tighten all four screws to 24.4 Nm (18 ft-lbs).

2 of 5

7.

Repeat steps 4 through 6 for the left-side saddlebag mounting bracket.

8.

If a center-mounted license bracket is installed on the

fender, the side-mount license-plate relocation kit (13) can be discarded.

See Figure 5. If a side-mounted license bracket was

installed on the vehicle: a.

Obtain the side-mount license-plate relocation kit (13) from the saddlebag kit, and the license-plate adjuster bracket (A) carriage bolt (B), washer (C), lock nut (D) and license-plate illuminator (E) removed earlier.

b.

Apply a few drops of Loctite 243 - Blue to the threads of the three M8 screws (17), and install the licenseplate bracket (14) to the inboard side of the left saddlebag mounting bracket (5).

Tighten the screws to 13.6 Nm (10 ft-lbs).

c.

Apply a few drops of Loctite 243 - Blue to the threads of the two M4 screws (16). Insert the screws through the illuminator (E) and the tab on the license-plate bracket (14), and thread into the illuminator cover (15) as shown. Seat the lens securely to the bracket tab, but DO NOT overtighten.

d.

Install the adjuster bracket (A) with the carriage bolt

(B), washer (C) and lock nut (D). Install the license plate (if removed). Tighten the lock nut securely.

NOTE

When installing the rear fender, verify that the three wiring harnesses and connectors are routed through the low spot in the seat pan to make sure there is adequate clearance between the rear fender and the seat pan.

9.

Install the rear fender and passenger grab strap per the instructions in the service manual, taking care to correctly route the harness.

10. If a luggage rack, sissy bar upright or both are

mounted on the rear fender, secure the luggage rack bracket to the seat pan with the two screws and washers, and two carriage bolts and nuts removed earlier.

Tighten the nuts and screws to 7-9 Nm (62-80 in-lbs).

11. Connect the six-way tail lamp socket housing and fourway turn signal lamp socket housing to the vehicle main harness following the instructions in the service manual.

Connect the two-way license-plate illuminator socket housing to the pin housing on the tail lamp harness.

Stow the harnesses and connectors to make sure they are not damaged and remain clear of the rear tire.

12. Install the passenger pillion per the instructions in the service manual.

13. If installing a gas shock seat strut kit (22) to the rider

seat, follow the instructions in that kit.

If NOT installing a gas shock seat strut kit, install the rider seat per the instructions in the service manual.

ALL installations: Close the seat.

After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)

SADDLEBAG REFLECTOR INSTALLATION

1.

Obtain the right-side saddlebag (1) and a reflector kit (18).

2.

See Figure 4. Place the saddlebag on a smooth, clean

surface so that the "Harley-Davidson" script (4) on the side of the bag is facing upward.

3.

Measure and mark as shown (1 and 2) with a paint pen or marker to identify the drilling locations (3).

4.

Carefully drill two 6-8 mm (1/4 inch) diameter holes through the soft outer surface and the hard inner saddlebag tub.

Remove any burrs and debris.

5.

See Figure 5. Insert the posts on the reflector mount (19)

through the drilled holes, and fasten with two push nuts

(21).

6.

Clean the recesses of the reflector mount with isopropyl alcohol to remove any oils or debris.

7.

Remove the liner from the adhesive backing of the reflector

(20). Carefully position the reflector to the mount, and press firmly into place, holding the reflector in position with steady pressure for a few moments.

8.

Repeat Steps 1 through 7 with the left-side saddlebag.

is05711

4

2

3

1.

25-38 mm (1.0-1.5 inches) above logo

2.

69.9 mm (2.75 inch) apart, centered in area

3.

Drill two 6-8 mm (1/4-inch) diameter holes

4.

"HARLEY-DAVIDSON" script

Figure 4. Reflector Position on Saddlebag

1

-J04704 3 of 5

SADDLEBAG INSTALLATION

1.

Obtain twelve M8 x 16 mm (0.63 inch) long screws (3) from the kit.

2.

Apply a few drops of Loctite 243 - Blue to the threads of six screws, and install the right-side saddlebag (1) to the saddlebag mounting bracket (4).

Tighten the screws to 13.6 Nm (10 ft-lbs).

3.

Repeat Step 2 for the left-side saddlebag.

RETURN TO SERVICE

1.

Verify that the ignition/key switch is turned to the OFF position.

Refer to the service manual and follow the instructions given to install the main fuse.

SERVICE PARTS

is05531

E 16

B C

A

D

10 5 2

7 6

20

21

19

15 14

17

13

18

4

3

8

12

11

9

3

3

1

3

8

Figure 5. Service Parts, VRSCF Rigid Saddlebags

22

-J04704 4 of 5

SERVICE PARTS

Table 1. Service Parts Table

Item

1

2

3

4

5

6

12

13

14

15

7

8

9

10

11

Description (Quantity)

Saddlebag, right side

Saddlebag, left side

Hex socket button head cap screw, M8 x 16 mm (0.63 inch) long (12)

Bracket, saddlebag mounting (right)

Bracket, saddlebag mounting (left)

Hex socket head cap screw, M10-1.5 x 16 mm (0.63 inch) long (4)

Flat washer, M10, heat treated (4)

Hex socket head cap screw, M10-1.5 x 25 mm (1.00 inch) long (4)

Bracket, saddlebag adapter (right)

Bracket, saddlebag adapter (left)

Hex socket button head cap screw, M10-1.5 x 20 mm (0.79 inch) long (4)

16

17

18

19

Hex nut, M10-1.5 (4)

Side-mount license plate relocation kit (includes items 14 through 17)

• Bracket, license plate

• Cover, license plate illuminator

•

•

Button head hex socket screw, M4 x 10 mm (0.39 inch) long (2)

Hex socket button head cap screw, M8 x 16 mm (0.63 inch) long (3)

Reflector kit (2) (includes items 19 through 21)

• Reflector mount

20

21

• Reflector (red)

• Push nut (2)

22 Gas Shock Seat Strut Kit

Items mentioned in text, but not included in kit:

A Original equipment (OE) license-plate adjuster bracket

D

E

B

C

OE license-plate bracket carriage bolt

OE flat washer

OE flanged lock nut

OE license-plate illuminator

Part Number

91182-09

91183-09

3145M

Not sold separately

Not sold separately

4642M

6812

3701M

Not sold separately

Not sold separately

4639M

7440M

60926-09

Not sold separately

Not sold separately

Not sold separately

3145M

59480-04

Not sold separately

Not sold separately

Not sold separately

91359-09

-J04704 5 of 5