TestEquity F4 1007C Temperature Chamber Operation and Service Manual

Model 1007C

Temperature Chamber

With F4 Controller and EZ-Zone Limit Controller

Operation and Service Manual

TestEquity LLC

6100 Condor Drive

Moorpark, CA 93021

Support: 877-512-3457 Toll Free

805-480-0638

Corporate: 800-732-3457

805-498-9933 http://www.testequity.com

Copyright © 1999-2013 TestEquity LLC Rev. 3.8, 07/02/2013

Table of Contents

Chapter 1 – Safety Instructions ________________________________________________ 1-1

Introduction ____________________________________________________________________ 1-1

Installation Safety Notices _________________________________________________________ 1-1

Operation Safety Notices __________________________________________________________ 1-2

Chapter 2 – Installation ______________________________________________________ 2-1

Uncrating _______________________________________________________________________ 2-1

Preparation For Use ______________________________________________________________ 2-1

Installation Location _____________________________________________________________ 2-2

Condensate Drain ________________________________________________________________ 2-2

Input Power Configuration ________________________________________________________ 2-3

Overview _____________________________________________________________________________ 2-3

Voltage and Phase Configuration __________________________________________________________ 2-4

Connection to the Power Source ____________________________________________________ 2-5

Chapter 3 – Operation _______________________________________________________ 3-1

Introduction ____________________________________________________________________ 3-1

Summary of Chamber Operation ___________________________________________________ 3-1

Front Panel Switches and Lights ____________________________________________________ 3-2

Main Disconnect Switch _________________________________________________________________ 3-2

Master Switch _________________________________________________________________________ 3-2

Light Switch __________________________________________________________________________ 3-2

Heat Light ____________________________________________________________________________ 3-2

Cool Light ____________________________________________________________________________ 3-2

Loading the Chamber ____________________________________________________________ 3-3

Performance Considerations ______________________________________________________________ 3-3

Avoiding Moisture _____________________________________________________________________ 3-4

Internal Test Fixtures ___________________________________________________________________ 3-4

Chamber Relief Vent ___________________________________________________________________ 3-4

Chapter 4 - Temperature Controller ___________________________________________ 4-1

Introduction ____________________________________________________________________ 4-1

Security Features _______________________________________________________________________ 4-1

Temperature Controller Keys and Displays __________________________________________ 4-2

Main Page ______________________________________________________________________ 4-3

Static Set Point Control __________________________________________________________________ 4-3

Profile Programming _____________________________________________________________ 4-4

Step Types ____________________________________________________________________________ 4-4

How to Program a New Profile ____________________________________________________________ 4-6

Programming Hints _____________________________________________________________________ 4-7

Profile Key ___________________________________________________________________________ 4-7

How to Start a Profile ___________________________________________________________________ 4-7

How to Hold/Resume a Running Profile _____________________________________________________ 4-8

How to Terminate a Running/Holding Profile ________________________________________________ 4-8

How to Delete or Re-Name a Profile _______________________________________________________ 4-8

How to Edit a Profile ___________________________________________________________________ 4-9

Profile Examples ______________________________________________________________________ 4-10

Digital Event Outputs ____________________________________________________________ 4-11

Digital Output Connections ______________________________________________________________ 4-11

Event Board Option ___________________________________________________________________ 4-11

Operations Page ________________________________________________________________ 4-12

Setup Page _____________________________________________________________________ 4-12

Factory Page ___________________________________________________________________ 4-13

Table of Contents

Computer Interface _____________________________________________________________ 4-13

RS-232C ____________________________________________________________________________ 4-13

Common Modbus Registers _____________________________________________________________ 4-13

GPIB (optional) _______________________________________________________________________ 4-13

Ethernet (optional) ____________________________________________________________________ 4-13

Chapter 5 - Limit Controller __________________________________________________ 5-1

Introduction ____________________________________________________________________ 5-1

Limit Controller Keys and Displays ________________________________________________________ 5-2

How to Set the High and Low Temperature Safety Limits _______________________________________ 5-2

Resetting an Out of Limit Condition ________________________________________________________ 5-2

Silencing the Audible Alarm ______________________________________________________________ 5-2

Protecting an Energized Test Sample _______________________________________________________ 5-3

Chapter 6 – Frequently Asked Questions ________________________________________ 6-1

Chapter 7 – Specifications ____________________________________________________ 7-1

Model 1007C Chamber Specifications _______________________________________________ 7-1

F4 Temperature Controller Specifications ____________________________________________ 7-2

Chapter 8 – Maintenance _____________________________________________________ 8-1

Preventive Maintenance Intervals __________________________________________________ 8-1

Maintenance Procedures __________________________________________________________ 8-2

How to clean the chamber interior and exterior. _______________________________________________ 8-2

How to listen for abnormal noise or vibration. ________________________________________________ 8-2

How to inspect the door seal. _____________________________________________________________ 8-2

How to inspect the refrigeration machinery compartment. _______________________________________ 8-3

How to check the low-stage refrigerant charge. _______________________________________________ 8-3

How to check the high-stage refrigerant charge. _______________________________________________ 8-3

How to verify the chamber performance. ____________________________________________________ 8-4

How to inspect the electrical compartment. __________________________________________________ 8-5

How to clean the condenser. ______________________________________________________________ 8-5

How to verify the calibration. _____________________________________________________________ 8-5

Overview _____________________________________________________________________________ 8-6

Heating System ________________________________________________________________________ 8-6

Refrigeration System ____________________________________________________________________ 8-6

Troubleshooting _________________________________________________________________ 8-8

Refrigeration System Charging Instructions _________________________________________ 8-10

R-404A High-Stage Charge _____________________________________________________________ 8-10

R-508B Low-Stage Charge ______________________________________________________________ 8-10

Recommended Spare Parts _______________________________________________________ 8-11

Major Electrical Parts ___________________________________________________________ 8-12

Major Refrigeration Parts ________________________________________________________ 8-13

General Parts __________________________________________________________________ 8-13

Series F4 Temperature Controller Setup Parameters _________________________________ 8-14

Series F4 Setup Parameters ______________________________________________________________ 8-15

Series F4 Operations Parameters__________________________________________________________ 8-16

Series F4 Set Lockout Parameters _________________________________________________________ 8-16

EZ-Zone Limit Controller Setup Parameters ________________________________________ 8-17

Setup Menu __________________________________________________________________________ 8-17

Operations Menu ______________________________________________________________________ 8-17

Chapter 9 - Warranty ________________________________________________________ 9-1

Chapter 10 – Drawings ______________________________________________________ 10-1

Chapter 1 – Safety

Chapter 1 – Safety Instructions

Introduction

Follow all CAUTION notices to prevent damage to the chamber or your test sample. Failure to follow all CAUTION notices may void your warranty. CAUTION may also indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

The safety alert symbol ! precedes a general CAUTION or WARNING statement.

The electrical hazard symbol 2 precedes an electric shock hazard CAUTION or WARNING statement.

Installation Safety Notices

!

CAUTION: The minimum clearance you should allow for proper ventilation around the chamber must be at least 12" from both the left and right side, and 24" from the rear.

!

CAUTION: This chamber is designed for operation in a conditioned laboratory environment. Operation above 30°C (85°F) or below 16°C (60°F) ambient room temperature is NOT recommended.

!

CAUTION: The Input Voltage label on the back of the chamber indicates the input voltage configuration as shipped from the factory. If the input voltage configuration is changed, this label must be replaced to reflect the new configuration.

Replacement labels are available from TestEquity at no charge.

!

CAUTION: This chamber must be properly configured for either 208 V or 230 V nominal input. 208 V and 230 V are NOT the same. Do NOT guess! Do NOT assume you have “220 V”. You must verify the exact type of electrical service you have. If there is any doubt, you must consult with a qualified electrician who is familiar with industrial plant wiring. In addition, the input line voltage should be measured while the chamber is operating in the COOL mode to ensure that the expected nominal voltage of either 208 V –5/+10% or 230 V

± 10% is present. Operation below 198 V or greater than 253 V requires internal transformers, which can be supplied for a nominal charge.

2 CAUTION: This chamber should be connected to the AC power source by a qualified electrician who is familiar with industrial plant wiring.

TestEquity 1007C Temperature Chamber Page 1-1

Operation Safety Notices


!

CAUTION: This chamber has a crankcase heater to protect the high-stage compressor. The chamber must be connected to the power source AND the Main Disconnect

Switch must be ON for 3 hours prior to operating the chamber. Although it may be safe to use the chamber immediately, this procedure ensures the longest possible life for the high-stage compressor if the chamber has been removed from the power source for more than 24 hours.

!

CAUTION: The “Series F4 User’s Manual” is a general manual and is written by the manufacturer, Watlow, for a wide variety of applications and configurations.

Not all features or functions are applicable. Only the capabilities of a model

F4SH-CKA0-01, as described on page A.7 of the “Series F4 User’s Manual” are applicable. “Cascade Control” as described on page 3.6 of the “Series F4

User’s Manual” is not applicable in this configuration. The “Retransmit” function is available as an option.

!

CAUTION: The Series F4 “Alarm” functions are NOT used in the chamber’s safety system and are NOT connected. TestEquity does NOT recommend using the

Series F4 alarm function as the main protection device. The independent

EZ-Zone Limit Controller functions as the main protection device.

!

CAUTION: The Series F4 Temperature Controller has been properly configured by

TestEquity to match the chamber’s system requirements and to perform optimally over a wide range of operating conditions. Improper modifications to these setup values can result in erratic performance and unreliable operation. Setup examples in the “Series F4 User’s Manual” are NOT applicable to this chamber. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding.

!

CAUTION: NEVER select “Full Defaults” in the Series F4 Controller’s Factory/Test

Menu. This will erase all the correct values which are documented in the

“Series F4 Temperature Controller Setup Parameters” section of this manual.

!

CAUTION: The EZ-Zone Limit Controller has been properly configured by TestEquity to match the chamber’s system requirements. Improper modifications to these setup values can result in unreliable and unsafe operation. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. The correct values are documented in the “EZ-Zone Limit Controller

Setup Parameters” section of this manual.

!

CAUTION: Always verify that the Limit Controller’s high and low limits are set to temperatures that are appropriate for your test sample.

Page 1-2 TestEquity 1007C Temperature Chamber


!

CAUTION: If your test sample is energized, it may be capable of raising the workspace temperature beyond safe limits. This could occur if your test sample exceeds the live load rating of the chamber or if the chamber’s refrigeration system fails. This chamber has a set of contacts that can be used to remove power to your test sample if the Limit Controller’s temperature limits are exceeded.

!

CAUTION: To prevent damage to your test sample and the chamber’s compressors, do not exceed the live load rating of the chamber.

!

WARNING: Do NOT put items in the chamber that could burn or explode at high temperatures. This chamber uses open wire heating elements which generate surface temperatures over 1000ºF. This is NOT an explosion-proof chamber.

!

WARNING: Do NOT put items in the chamber which can emit corrosive vapors or substances.

!

WARNING: This chamber is NOT a curing oven. There are NO provisions for venting fumes.

!

WARNING: The chamber door must remain closed while the chamber is operating. If you need to open the door while the chamber is operating, wear safety goggles to prevent the high velocity airflow from blowing particles or objects into your eyes.

!

WARNING: This chamber operates at extreme temperatures. Avoid contact with air, objects, and surfaces that are hot or cold to prevent severe burns or frostbite.

Protective gloves are recommended.


Chapter 2 – Installation


Uncrating

Inspect the shipping container for any signs of visible damage. Notify the carrier and TestEquity immediately if there are signs of shipping damage.

The pallet is designed with ramps so the chamber can be rolled off without the need for a forklift or pallet jack.

1. Cut the two metal bands that hold the packaging to the pallet.

2. Remove the top cover.

3. Remove the plastic fasteners that hold the outer box together and remove the outer box.

4. Locate the retainer in the front of the pallet. Remove the two screws, then remove the retainer. Keep in mind that there is also Velcro that holds the retainer in place. Place the retainer in the front of the pallet on the floor.

5. Locate the two ramps under the chamber and remove them.

6. Attach the ramps to the front of the pallet using the Velcro straps. The retainer will be under the ramps and act as a support.

7. Carefully roll the chamber off the pallet, onto the ramps. This should be done with at least two people.

Preparation For Use

1. Inspect the chamber for signs of shipping damage.

2. Read this entire manual.

3. Select a suitable location to install the chamber.

4. Verify the input voltage and phase configuration.

5. Connect to the power source.

6. Perform following the procedures as described in the Preventive Maintenance section: a. Inspect the electrical compartment. b. Inspect the refrigeration machinery compartment. c. Check the low-stage refrigeration charge. d. Check the high-stage refrigeration charge. e. Verify the chamber performance.


Installation Location


The chamber will produce a significant amount of heat during normal operation. Locate the chamber in a room with adequate ventilation to prevent excessive heat build-up.

The chamber must be on a solid and level floor. Leveling legs are provided to lock the chamber securely in place if desired.

Allow enough space around the chamber to permit serviceability and the removal of the service access panels, which are located on each side and the rear.

!

CAUTION: The minimum clearance you should allow for proper ventilation around the chamber must be at least 12" from both the left and right side, and 24" from the rear.

!

CAUTION: This chamber is designed for operation in a conditioned laboratory environment. Operation above 30°C (85°F) or below 16°C (60°F) ambient room temperature is NOT recommended.

Condensate Drain

The chamber has a condensate drain connection on the rear of the chamber. This provides a way to remove condensate that may accumulate in the chamber during low-to-high temperature cycling or when the refrigeration system runs to maintain moderate temperatures. Any time the ambient air is subjected to temperatures below the dew point, moisture will condense out of the air. The effect is ice or frost during low temperature operation. When the chamber is heated above 0°C, the ice or frost will turn into water.

The fitting accommodates a ½-inch male pipe thread. The chamber drain water is not under pressure, and is fed by gravity. Therefore, it must empty into an open floor drain. Alternatively, the chamber drain can empty into a condensate pump. You can purchase a condensate pump from suppliers such as Grainger (www.grainger.com).



Input Power Configuration

Overview

This chamber is designed to be easily configured for operation from a Single Phase or Three

Phase power source, and either 208 V / 60 Hz or 230 V / 60 Hz. Other input voltages and 50 Hz operation are available as special options, and are not covered in these instructions.

Your chamber was configured prior to shipment for the particular voltage that was specified at time of order. These instructions should be used to verify the input voltage configuration prior to installation, or to change the input voltage from one configuration to another.

!

CAUTION: The Input Voltage label on the back of the chamber indicates the input voltage configuration as shipped from the factory. If the input voltage configuration is changed, this label must be replaced to reflect the new configuration.

Replacement labels are available from TestEquity at no charge.

!

CAUTION: This chamber must be properly configured for either 208 V or 230 V nominal input. 208 V and 230 V are NOT the same. Do NOT guess! Do NOT assume you have “220 V”. You must verify the exact type of electrical service you have. If there is any doubt, you must consult with a qualified electrician who is familiar with industrial plant wiring. In addition, the input line voltage should be measured while the chamber is operating in the COOL mode to ensure that the expected nominal voltage of either 208 V –5/+10% or 230 V

± 10% is present. Operation below 198 V or greater than 253 V requires internal transformers, which can be supplied for a nominal charge.

Ground

Lug

3 4

Control

Transformer

TR1

Input

L1 L2 L3

Disconnect

Switch

T1 T2 T3

Terminal Strip

Terminal H3

Figure 2-1 – Location of Input Configuration Terminals on the Electrical Sub Panel



Voltage and Phase Configuration

NOTE: Refer to Figure 2-1 on the previous page for the location of the input voltage configuration terminals on the electrical subpanel that are described below.

To access the electrical subpanel, turn the Disconnect Switch to the OFF position. Remove the lower door retaining screw located on the right side. Open the lower door.

230 V / 60 Hz Input Configuration

1. Locate the Control Transformer TR1. Wire number T1 must be connected to the 230 V terminal 4 on Control Transformer TR1.

2. Locate the Terminal Strip. On the bottom of terminal H3 there must be only wire H3, NOT

H3A. Wire H3A must be capped off.

208 V / 60 Hz Input Configuration

1. Locate the Control Transformer TR1. Wire number T1 must be connected to the 208 V terminal 3 on Control Transformer TR1.

2. Locate the Terminal Strip. On the bottom of terminal H3, there must be wire H3 and H3A.

Single Phase Configuration

1. Locate the Main Disconnect Switch terminals. Wires A and C must be on terminal T1, wires

B and D must be on terminal T2. There must be no wires on terminal T3.

2. The input power wires will be connected to L1 and L2, and the ground lug.

Three Phase Configuration

1. Locate the Main Disconnect Switch terminals. Wires A and D must be on terminal T1, wire

B must be on terminal T2, and wire C must be on terminal T3.

2. The input power wires will be connected to L1, L2, L3 and the ground lug.

Figure 2-2 – Phase Configuration on Disconnect Switch



Connection to the Power Source

2

CAUTION: This chamber should be connected to the AC power source by a qualified electrician who is familiar with industrial plant wiring.

The Disconnect Switch on the front panel removes primary power to the entire chamber. All branch circuits on the load side of the Disconnect Switch are individually protected. However, your local electrical code may require a separate disconnect switch within sight of the chamber.

Input Wiring Preparation

1. Turn the Disconnect Switch to the OFF position.

2. Remove the lower door retaining screw located on the right side. Open the lower door.

3. Remove the chamber’s right side panel.

4. Ensure that the chamber is properly configured for Single Phase or Three Phase input as described on the previous page.

5. Mount the input wire through the hole on the rear of the chamber, using an appropriate bushing. An additional 4-feet of wire will be needed need to reach to the terminals on the electrical subpanel. The wires will need to pass through the Input Access Hole. This hole is located in the corner of the partition which separates the compressor compartment from the electrical compartment. Three tie points are provided on the side of the chamber to secure the input wiring with tie-wraps.

Three Phase Input

1. Locate the Disconnect Switch.

2. Connect the “Hot” input wires to terminals L1, L2 and L3 on the Main Disconnect Switch.

3. Connect the Ground wire (NOT A NEUTRAL) to the Ground terminal.

4. Put the chamber side panel back on and close the lower door.

Single Phase Input

1. Locate the Disconnect Switch.

2. Connect the “Hot” input wires to terminals L1 and L2 on the Main Disconnect Switch.

3. Connect the Ground wire (NOT A NEUTRAL) to the Ground terminal.

4. Put the chamber side panel back on and close the lower door.


Chapter 3 – Operation


Introduction

The Front Panel Switches control power to the chamber. The Front Panel Lights provide indication of heat and cool functions.

The Limit Controller is a protection device. It turns the chamber OFF if the workspace temperature exceeds either a high temperature or low temperature limit set point.

The Temperature Controller controls the temperature of the chamber. It can function as either a single set point controller or as a programmable profile controller. The Temperature Controller automatically turns the refrigeration system on or off based on the demand for cooling.

!



Summary of Chamber Operation

1. Turn the Main Disconnect Switch ON.

2. Enter the appropriate high and low temperature safety limits on the Limit Controller.

3. Enter the desired temperature set point (or program) on the Temperature Controller.

4. Load your test sample in the chamber.

5. Turn the Master Switch ON.



Front Panel Switches and Lights

Main Disconnect Switch

The Main Disconnect Switch controls power to the entire chamber and provides a mechanical safety interlock to the lower door.

In the ON position (clockwise) primary power is connected. The Temperature Controller, Limit

Controller, and (optional) Chart Recorder are always functional when the Main Disconnect

Switch is ON, regardless of the Master Switch position. The Main Disconnect Switch should be left ON if the chamber is usually used on a daily basis.

In the OFF position (counter clockwise) primary power is disconnected. The Main Disconnect

Switch can be left OFF if the chamber is not used on a daily basis. It can also be locked in the

OFF position with a padlock. The knob has a red insert that can be pushed in at the top to reveal the lock-hole.

!



Master Switch

The Master Switch enables all chamber functions. The Master Switch illuminates when it is ON.

Light Switch

The Light Switch controls the workspace light. The Light Switch illuminates when it is ON.

Heat Light

The Heat Light will illuminate when the Temperature Controller turns on the heater to maintain the workspace temperature. The Heat Light will cycle on/off as the workspace temperature approaches and reaches the temperature set point.

Cool Light

The Cool Light will illuminate when the Temperature Controller turns on the cooling valve to maintain the workspace temperature. The Cool Light will cycle on/off as the workspace temperature approaches and reaches the temperature set point.



Loading the Chamber

!

WARNING: Do NOT put items in the chamber that could burn or explode at high temperatures. This chamber uses open wire heating elements which generate surface temperatures over 1000ºF. This is NOT an explosion-proof chamber.

!

WARNING: Do NOT put items in the chamber which can emit corrosive vapors or substances.

!

WARNING: This chamber is NOT a curing oven. There are NO provisions for venting fumes.

!

WARNING: The chamber door must remain closed while the chamber is operating. If you need to open the door while the chamber is operating, wear safety goggles to prevent the high velocity airflow from blowing particles or objects into your eyes.

!

WARNING: This chamber operates at extreme temperatures. Avoid contact with air, objects, and surfaces that are hot or cold to prevent severe burns or frostbite.

Protective gloves are recommended.

!


!

CAUTION: To prevent damage to your test sample and the chamber’s compressors, do not exceed the live load rating of the chamber.

Live Load Capacity for Model 1007C

Temp +23°C 0°C

–40°C –55°C –65°C

Watts 1000 W 800 W 500 W 400 W 300 W

Performance Considerations

The performance of all chambers is significantly affected by the characteristics of your test sample. Factors include size, weight, material, shape, and power dissipation if energized.

The test sample should be placed in the chamber in a manner that allows for air circulation. The air plenum is located on the back wall of the chamber, where air is sucked in from the bottom and exits from the top. You should not place the test sample directly on the chamber floor. It should be placed on the shelf. Multiple test samples should be distributed throughout the chamber to ensure even airflow and minimize temperature gradients. If necessary, additional shelves should be used to evenly distribute the load. Verify that the temperature gradients are within acceptable limits, by measuring the chamber temperature at strategic points using a multipoint thermocouple meter or data logger.



You may find that the temperature throughout the chamber is even, but always different from what the temperature controller indicates. The correct way to adjust what the temperature controller “displays” compared to what is measured at some point other than the controller’s sensor is with the “Calibration Offset” parameter, NOT by recalibrating the controller.

Avoiding Moisture

Any time the ambient air is subjected to temperatures below the dew point, moisture will condense out of the air. The effect is ice or frost during low temperature operation, or water when maintaining over 0°C and cooling is required.

To avoid moisture condensation, make sure the port plugs are inserted at all times. Also, avoid opening the chamber door while the chamber is operating at temperatures below room ambient.

When a low temperature test is completed, warm the chamber to at least room ambient before opening the chamber door and before removing your test sample.

Internal Test Fixtures

Some applications require internal fixtures to support test samples and provide a convenient method of connecting wires and sensors. Fixtures must be designed to minimize their impact on chamber functionality and performance.

Fixtures should be designed for easy removal to permit maintenance and cleaning of the chamber. The chamber liner should never be drilled or screwed into. This will compromise the integrity of the liner and permit moisture migration due to condensation into the insulation, which will eventually impact performance and lead to premature rusting of the outer cabinet.

Fixtures should be constructed of stainless steel. This also applies to all screws and fasteners. All welds should be passivated. To prevent rust and corrosion, never use iron or mild steel even if it is painted or plated. Aluminum may be used. However, since the specific heat of aluminum is double that of steel, it represents a greater load and will have more impact on the chamber performance.

Make sure that all connectors, wiring, pc boards, and auxiliary components can withstand the temperature extremes that they will be subjected to. In some cases, these components may not be able to last after repeated tests and should be considered expendable.

Chamber Relief Vent

A relief vent is located on the top of the chamber. It will vent the chamber workspace if there is a positive or negative pressure condition. A positive pressure can result if the chamber door is opened at high temperature and then closed. A positive pressure can also occur if the optional

Dry Air Purge or GN2 Purge system is operational. A negative pressure can result if the chamber door is opened at low temperature and then closed. The vent body can become hot or cold depending on the workspace condition. The vent assembly has a drip pan to catch any condensate that may occur.


Chapter 4 – Temperature Controller

Chapter 4 - Temperature Controller

Introduction

The Series F4 Temperature Controller can function as either a single set point controller (static mode) or as a programmable profile controller. A four-line LCD display facilitates setup and programming, and presents informative messages about status, error, and alarm conditions.

Digital outputs, profiles, and alarms can be named for easy reference. An Information Key gives you quick information about the pages, menus, parameters and values, as well as error and alarm conditions if they occur. The user-interface is organized into five “pages” of menus.

!

CAUTION: The Series F4 “Alarm” functions are NOT used in the chamber’s safety system and are NOT connected. TestEquity does NOT recommend using the

Series F4 alarm function as the main protection device. The independent

EZ-Zone Limit Controller functions as the main protection device.

!


TestEquity to match the chamber’s system requirements and to perform optimally over a wide range of operating conditions. Improper modifications to these setup values can result in erratic performance and unreliable operation. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. Setup examples in the “Series F4 User’s

Manual” are NOT applicable to this chamber. If there is any doubt, please call

TestEquity before proceeding. The correct values are documented in the


!

CAUTION: NEVER select “Full Defaults” in the Series F4 Factory/Test Menu. This will erase all the correct values which are documented in the “Series F4

Temperature Controller Setup Parameters” section of this manual.

Security Features

The Series F4 Controller has several levels of security to prevent unauthorized users from changing critical configuration parameters. Only the Set Point and Profile menus have “Full

Access”. TestEquity has configured all other menus to “Password”, and have protected them with a password.

TestEquity does not recommend that these security levels be changed for most applications.

However, there will be times when entry into these menus is necessary. For example, you may need to gain access to Setup Page in order to change from °C to °F display, or to change the time or date. You must call TestEquity at 877-512-3457 or 805-480-0638 to obtain the password.



Temperature Controller Keys and Displays

Figure 4.1 – Temperature Controller Keys and Displays

To navigate through the menus:

1. Use the ▲ or ▼ key to move the cursor to line up with the item to be selected in a menu on the lower display.

2. Press the ► key to select the item.

3. Enter or change the value, or make a choice with the ▲ or ▼ key.

4. Press the ► key to enter the value or choice.

5. Repeat until you return to the original list.

The ► key again saves the value and proceeds to the next parameter in the series.

The ◄ key saves the value and backs out of the series, and returns to the Main Page.

To edit a parameter, proceed through the series using the ► key without changing values until you find the parameter you want to change. After making the change with the with the ▲ or ▼ key, you may back using the ◄ key out or proceed using the ► key to the end of the series.



Main Page

The Main Page displays manual operating parameters, running program parameters and error messages. It also provides access to the Operations, Profiles, Setup and Factory pages. The following is a list of Main Page parameters and the description of their functions.

Main Page_______

Current File

Current Step

► SP1

Step Type

Target SP1 Displayed if running a profile, the target temperature during a ramp step.

WaitFor Status Displayed if running a profile, the status during a WaitFor step.

Jump Count Displayed if running a profile, the number of jumps completed.

Time Remaining Displayed if running a profile, the remaining time of the current step.

DigitalOut

Power1

Date

Time

Displayed if running a profile, the name of the profile.

Displayed if running a profile, the current step of the profile.

Static (manual) temperature set point entry. If running a profile, the current set point.

Displayed if running a profile, the type of step.

Status of the event outputs 1 to 8. An “8” indicates when cooling system is ON.

The % of throttle of the heat (positive number) or cool (negative number) output.

Real-time clock date.

Real-time clock time.

TESTEQUITY 1007C

Identifies the chamber model number.

Go to Operations Access to Operations Page

Go to Profiles Access to Profiles Page

Go to Setup

Go to Factory

Access to Setup Page. Not displayed if running a profile.

Access to Factory Page. Not displayed if running a profile.

Static Set Point Control

The Temperature Controller is in Static Mode when it is not controlling a Profile. When in a

Static Mode, the Profile Indicator Light is off (see Fig. 4.1). The Upper Display shows the actual chamber workspace temperature. The Static Set Point (SP1) prompt is accessed from the Main

Page.

To enter a Static Set Point:

1. Press the ▲or ▼ key to position the Cursor next to the SP1 prompt. You may already be at this prompt.

2. Press the ► key once. You will see Static Set Point1 in the lower display with the current set point indicated below.

3. Press the ▲or ▼ key to change the temperature set point value.

4. Press the ► key once to enter the new temperature set point. You are now back to the Main

Page.

Main Page___________

► SP1 85.0°C

DigitalOut________ █

Power1 50% ▼

Static Set Point1:____

85.0 °C

▲

▼ Adjusts Value

◄ Back ► Next


Step Types


Profile Programming

The Series F4 Temperature Controller can be programmed to store up to 256 steps into as many as 10 profiles. You do not need a computer to enter a profile – it can be easily done through the controller’s front panel keys. A Profile is a set of instructions programmed as a sequence of steps. The controller handles the profile steps automatically, in sequence. As many as 40 different profiles and a total of 256 steps can be stored in non-volatile memory. The 256 steps are grouped by profile. So, one profile could have 256 steps; or 39 profiles could have 6 steps and one could have 22; or 32 profiles could have eight steps each. The maximum number of steps is

256, and the maximum number of profiles is 40.

Use the six available step types – Autostart, Ramp Time, Ramp Rate, Soak, Jump and End – to create simple or complex profiles involving all inputs and outputs. The Series F4 prompts you to define each step’s properties.

Autostart Step

The use of an Autostart step in a profile is optional. Autostart pauses a profile until the specified date or day, and time (of a 24-hour-clock). Define the Autostart by choosing:

• Day (of the week) or Date,

• Time

To invoke an Autostart step in a profile, you must activate the profile via the Profile Key and select the Autostart step.

Ramp Time Step

Ramp Time changes the set point to a new value in a chosen period of time. Define the Ramp

Time step by choosing:

• *Wait for an event or process value

• Event outputs 1 through 7 to turn ON or OFF (For controlling the power to remote devices.)

• Time (in hours, minutes and seconds)

• Temperature Set Point

• PID set (One of five sets of PID tuning parameters. Normally, just leave at PID Set 1.)

• **Guaranteed Soak

Ramp Rate Step

Ramp Rate changes the set point to a new value in a chosen rate of time. Define the Ramp Rate step by choosing:



• Rate (in degrees per minute)

• Temperature Set Point





Soak Step

Soak maintains the set point from the previous step for a chosen time in hours, minutes and seconds. Define the Soak step by choosing:



• Time



Jump Step

Jump initiates another step or profile. Define the Jump step by choosing:

• Profile to jump to;

•

Step to jump to; and

• Number of Repeats

NOTE: If a power-out condition occurs during a profile and more than 20 jump steps are stored in the F4’s Profile Program memory, the controller will terminate the profile and turn off all outputs if Continue, Hold or Terminate was selected as the Power Out action. If Profile Reset or

Go to Idle Set Point was selected, the controller will take those actions. A pop-up message will warn of this when the 21st jump step is programmed

End Step

End terminates the profile in a chosen state. All profiles must have an End step. It cannot be deleted or changed to another step type. Define the End by choosing Hold, Control Off, All Off or Idle end state.

NOTE: TestEquity recommends having the end step type to be Hold or Idle. TestEquity does

NOT recommend using an end step type of Control Off or All Off. This does not turn off the chamber fan. The chamber temperature can reach +55°C just from heat generated by the fan and interior light, or even higher if your test sample is energized.

*Wait For step option

The use of Wait For in a profile is optional. Ramp Time, Ramp Rate and Soak steps can be programmed to wait for a particular chamber temperature or event input condition. The wait conditions must be satisfied before the time clock and the step activity proceeds. Digital inputs must first be configured in the System Menu as Wait For Events, with the condition to be met also specified. Then, to wait for this digital input, you must specify On, meaning the condition as configured in the Setup Page, or Off, meaning the opposite of that condition. The digital inputs have been configured to Off by TestEquity, so this option will not show unless reconfigured.

**Guaranteed Soak step option

The use of Guaranteed Soak in a profile is optional. The Guaranteed Soak step requires the chamber temperature to be at the set point temperature, within the Guaranteed Soak Band value, before the time clock and the step activity proceeds. The Guaranteed Soak Band is configured by

TestEquity for 3.0°C, and this can be changed in the System Menu.



How to Program a New Profile

1. Go to the Profiles Page.

Move the cursor down the Main Page to

Go to Profiles

, then press the ► key.

Main Page_____________

► Go to Profiles ▲

Go to Setup

█

Go to Factory

▼

2. Create a new Profile.

The cursor will be on Create Profile. Press the ► key.

Main>Profile__________

► Create Profile

Edit Profile

█

Delete Profile

▼

3. Name the profile.

You can name your profiles for easy reference if desired. Names can have up to 10 characters. You can also use one of the default profile names (ex.

Profile1), and skip this step. To name a profile:

• Press ► to enter the name space and the first position.

• Press the ▲or ▼ to scroll through the alphabet and stop at the letter or number desired.

• Press ► to move to the next position.

• Continue until the name is complete, or until you move through the name space into the next screen.

• Press ► to save the name of the profile.

Choose to Name:_____

No

► Yes

Enter Profile Name:_

PROFILE1

▲

▼ Adjusts Char

◄► Save Changes

4. Choose the step type.

• There are five step types, each of which must be defined through different parameters. (See “Step

Types,” earlier in this chapter.)

5. Define each step type.

• The Series F4 prompts you to define the parameters of each step type. (See “Step Types,” earlier in this chapter.)

(Not all choices are shown in this example)

6. Choose the end-state.

• All profiles end with an End step, which is preprogrammed into the new profile. (See “End

Step,” earlier in this chapter.)

7. Save your settings.

• Press ◄ to exit the Profiles Page.

• After exiting the Profiles Page, choose ▲ to save profile data.

Choose Step1 Type:____

Autostart

► Ramp Time █

Soak

▼

Choose to wait:_______

► Step does not wait

Step waits for...

Choose DIGIT OUT1:____

► Off

On

Enter Ramp Time:______

00:00:01 (H:M:S)

▲

▼ Adjusts Digit

◄► Save Changes

Enter Ch1 SP:_________

85.0 °C

▲

▼ Adjusts Value

◄ Back ► Next

Choose End State:_____

Control Off ▲

All Off █

► Idle

Save profile data or restore values?

▼ Restore ▲ Save



Programming Hints

• The first step in a program should be an initialization step of 1-second, usually at a set point of +23°C.

• The next to last step establishes a condition to end on. For example, you may want to end the program by holding at +23°C, so this step would be to go to +23°C.

• The final step of every profile is End. You cannot delete an End step or change it to another type, but you can insert new steps before it.

• TestEquity recommends having the end step type to be Hold or Idle.

• TestEquity does NOT recommend using an end step type of All Off or Control Off. This does not turn off the chamber fan. The chamber temperature can reach +55°C just from heat generated by the fan, and even higher if your test sample is energized. See Protecting an

Energized Test Sample in Chapter 5 for important information regarding energized test samples.

Profile Key

The Profile key:

• Initiates the profile mode;

• Initiates the Hold-profile state;

• Initiates the Resume-profile command;

• Initiates the Terminate-profile command.

The Profile Key functions only from the Main Page.

How to Start a Profile

To initiate the profile mode, press the Profile key and answer the questions that follow.

1. Press the Profile key to enter the Profile Control

menu.

• The Profile Indicator will begin blinking.

• Press the ▲ key for Yes.

Start a Profile?

▼ No ▲ Yes

2. Select the desired stored profile.

• Press the ▲or ▼ to scroll through the list of stored profiles.

• Press ► to select the desired profile.

Start Profile:__________

Profile1

► Profile2 █

Profile3 ▼

3. Select the desired step to start on.

• Press the ▲or ▼ to scroll through the list of steps.

Generally you would start on Step 1, but you can also start on any other step.

• Press ► to select the desired start step and the profile will begin to run. The Profile Indicator will stay lit.

Start:__________________

► Step 1 Ramp Time

Step 2 Soak

█

Step 3 Ramp Time

▼

Main Page_______________

► Profile 2 Running

Step 1

█

SP1 85.0°C

▼

While running a profile, the Main Page on the lower display will keep you informed about the progress of the profile. Use the ▲or ▼ key to scroll through the list of running profile parameters. You cannot manually change any operating condition while the profile is running.



How to Hold/Resume a Running Profile

1. To Hold a running profile, press the Profile key

to enter the Profile Control menu.

• Then press ▲or ▼ to make your choice for Hold.

• Press ► to select Hold.

• The Main Page will appear with a profile status of

Holding. The Profile Indicator will be off.

2. To Resume profile on hold, press the Profile key

to enter the Resume Profile menu.

• Then press ▲or ▼ to make your choice for

Resume.

• Press ► to select Resume.

Hold Profile:___________

Don’t Hold

► Hold

Terminate

Main Page_______________

► Profile 2 Holding

Step 2

█

SP1 23.0°C

▼

Resume Profile:_________

Continue Holding

► Resume

Terminate

While a profile is on Hold, the current set point can be adjusted at the SP1 prompt on the Main

Page. When a profile is resumed during a Ramp step, the controller uses the Static Set Point from the Main Page to calculate the rate of change needed to get to the set point at the end of the step.

When a profile is resumed in a soak step, the new set point value will be used as the soak value for the time remaining in the step.

How to Terminate a Running/Holding Profile

1. Press the Profile key while the profile is running

to enter the Resume Control menu.

• Then press ▲or ▼ to make your choice for

Terminate.

• Press ► to select Terminate.

Hold Profile:___________

Don’t Hold

Hold

► Terminate

If you manually terminate a running profile, the profile ends with a set point of Off. This does not turn off the chamber fan. The chamber temperature can reach +55°C just from heat generated by the fan, and even higher if your test sample is energized. See Protecting an Energized Test

Sample in Chapter 5 for important information regarding energized test samples.

How to Delete or Re-Name a Profile



Go to Profiles, then press the ► key.

Main Page____________

► Go to Profiles ▲

Go to Setup

█

Go to Factory

▼

2. Choose Delete or Re-Name.

• Press ▲or ▼ to scroll through your choice.

• Press ► to select your choice.

• The controller will prompt you to select the profile you want to delete or re-name.

Main>Profile_________

Edit Profile

▲

► Delete Profile █

Re-Name Profile



How to Edit a Profile



Go to Profiles

, then press the ► key.

Main Page__________

► Go to Profiles

Go to Setup

Go to Factory

2. Choose Edit Profile.

• Press the ▼ key to choose on Edit Profile.

• Then press the ► key.

Main>Profile_______

Create Profile

► Edit Profile

Delete Profile

3. Select the desired stored profile to edit.

• Press the ▲or ▼ to scroll through the list of stored profiles.

• Press ► to select the desired profile.

…Edit Profile:_____

Profile1

► Profile2

Profile3

4. Choose how to edit the step.

• Press the ▲or ▼ to scroll through the list of step edit choices.

• Press ► to select your choice.

5. To edit a step.

• Press the ▲or ▼ to scroll through the list of steps you want to edit.

• Press ► to scroll through the step parameters and make any desired changes.

Choose to:_________

Insert Step

► Edit Step

Delete Step

Done

Edit Step:__________

► Step 1 Ramp Time

Step 2 Soak

Step 3 Ramp Time

6. To insert a step.

• Choose Edit Profile (see step 4 above)

• Press the ▲or ▼ to scroll through the number of the step that the new step will precede.

• Press ► to enter the new step and follow the step parameter prompts.

Insert Before:______

Step 1 Ramp Time

► Step 2 Soak

Step 3 Ramp Time

7. To delete a step.

• Choose Delete Step (see step 4 above)

• Press the ▲or ▼ to scroll through the number of the step you want to delete.

• Press ► to delete the step.

8. Save your settings.

• Press ◄ successively to exit the Profiles Page.

• After exiting the Profiles Page, choose ▲ to save the new profile values, or ▼ to restore the old values.

Delete Step:________

Step 1 Ramp Time

► Step 2 Soak

Step 3 Ramp Time

Save profile data or restore values?

▼ Restore ▲ Save

• Inserting or deleting a step will renumber all steps that follow.

• A Jump Step that jumps to an End Step cannot be deleted.

• An End Step cannot be deleted.

• Inserting a new ramp step usually requires inserting an associated soak step.

• Deleting a ramp step usually requires deleting the associated soak step.


Profile Examples


The following are examples of two typical profiles.



Digital Event Outputs

The Temperature Controller has digital outputs which can be configured as Event Outputs to turn remote devices on and off. There are seven Event Outputs which are available for customer use.

Output number eight is configured to control the refrigeration compressors and is not available for customer use. The Event Outputs are accessed from the Main Page.

To control the Event Outputs:

1. Press the ▲or ▼ key to position the Cursor next to the DigitalOut prompt.

2. Press the ► key once. You will see Choose Event Output prompt in the lower display.

3. Press the ▲or ▼ key to position the Cursor next to the EventOutput prompt which you want to change. You will be able to select from EventOutput1 through EventOutput7.

4. Press the ► key once to select the desired EventOutput. Then, press the ▲or ▼ key to select On or Off.

5. Press the ► key once to return to the Choose Event Output prompt.

6. Press the ◄ key once to return back to the Main Page.

Digital Output Connections

See page 12.9 of the “Series F4 User’s Manual” for details on how to connect to the Digital

Outputs.

Event Board Option

Your chamber may have been ordered with the Event Board option. The event board contains solid state relays to control AC operated devices, such as power to a test sample. The solid state relays are rated for 24 to 240 VAC, 3.0 Amps. However, TestEquity recommends derating the maximum current to 2.5 Amps. The solid state relay mounting board is UL recognized/CSA certified for 120 VAC max. with the board-mounted fuses; 250 VAC max. with a #22 solid copper jumper wire instead of the fuses.

Connecting to the Event Board

1. Turn the Main Disconnect switch to the OFF position.


3. The Event Board is located on the lower door. Connect to the event outputs as follows:

Event Output

Event Board Terminals

Event 1

Event 2

Event 3

Event 4

Event 5

Event 6

Event 7

1, 2

3, 4

5, 6

7, 8

9, 10

11, 12

13, 14

4. The event outputs are just switches. You must provide power from an external source.

5. A 1/2-inch conduit hole is provided on the left side of the lower door to route your wires through. Use the appropriate wire/cable management fittings.


Operations Page


The Operations Page provides access to menus for control tuning (PID) and controller alarms.

TestEquity has configured the security to require a password for access to all parameters in the

Operations Page. You must call TestEquity at 877-512-3457 or 805-480-0638 to obtain the password.

!

CAUTION: The Series F4 Temperature Controller “Alarm” functions are NOT used in the chamber’s safety system and are NOT connected. TestEquity does NOT recommend using the Series F4 alarm function as the main protection device.

The independent EZ-Zone Limit Controller functions as the main protection device.

!

CAUTION: The Series F4 Temperature Controller PID values have been properly configured by TestEquity to match the chamber’s system requirements and to perform optimally over a wide range of operating conditions. Improper modifications to these values can result in erratic performance and unreliable operation. Do not attempt to modify the PID values, unless you thoroughly understand what you are doing. Setup examples in the “Series F4 User’s




!

CAUTION: The Autotune PID function is not appropriate for use in this chamber. Using this function will result in tuning values that will not work correctly.

Setup Page

The Setup Page provides access to menus for configuring the controller hardware. TestEquity has configured the security to require a password for access to the Setup Page. However, there will be times when entry into these menus is necessary. For example, you may need to gain access to Setup Page in order to change from °C to °F display, or to change the time or date. You must call TestEquity at 877-512-3457 or 805-480-0638 to obtain the password.

!

CAUTION: The Series F4 Temperature Controller setup values have been properly configured by TestEquity to match the chamber’s system requirements and to perform optimally over a wide range of operating conditions. Improper modifications to these values can result in erratic performance and unreliable operation. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. Setup examples in the “Series F4 User’s






Factory Page

The Factory Page provides access to menus for controller diagnostics and calibration. TestEquity has configured the security to require a password for access to the Setup Page. However, there will be times when entry into these menus is necessary. For example, you may need to gain access to Factory Page in order to perform a calibration, or to change the security password. You must call TestEquity at 877-512-3457 or 805-480-0638 to obtain the password.

!

CAUTION: NEVER select “Full Defaults” in the Factory/Test Menu. This will erase all the correct values which are documented in the “Series F4 Temperature

Controller Setup Parameters” section of this manual.

Computer Interface

!

CAUTION: Every setting in the F4 Controller can be accessed via the computer interface.

Improper modifications to configuration settings can result in erratic performance and unreliable operation. Setup examples in the “Series F4

User’s Manual” are NOT applicable to this chamber. The correct values are documented in the “Series F4 Temperature Controller Setup Parameters” section of this manual.

RS-232C

The F4 Temperature Controller has an RS-232C interface. A DB-9 connector is located on the rear panel. It is wired to accommodate a null-modem cable. To communicate with the controller from a PC, you need to run software that uses the Modbus RTU protocol. Each controller function has a “register” number which can be read or written to (when applicable). These registers are listed Chapter Seven of the “Series F4 User’s Manual”. RS-232C Modbus programming resources can be downloaded from http://www.testequity.com/static/11/ .

Common Modbus Registers

• The actual chamber temperature reading is Modbus register 100 (Input 1 Value).

• The static temperature set point is Modbus register 300 (Set Point 1).

•

The temperature set point during a profile is Modbus register 4122 (Set Point 1, Current

Profile Status).

• The decimal points are implied. For example, 1005 is actually 100.5 and -230 is -23.0.

GPIB (optional)

The optional GPIB interface, model TE-1052, consists of an external converter box that connects to the chamber’s RS-232C interface. GPIB programming resources and LabVIEW drivers can be downloaded from http://www.testequity.com/static/10/ .

Ethernet (optional)

The optional Ethernet interface, model TE-1055, consists of an external converter box that connects to the chamber’s RS-232C interface.


Chapter 5 – Limit Controller

Chapter 5 - Limit Controller

Introduction

The EZ-Zone Limit Controller is a protection device. It turns the chamber OFF if the workspace temperature exceeds either a high temperature or low temperature limit. You can set these limits to correspond to the maximum and minimum temperature that your test sample can safely withstand. This provides protection against someone setting the F4 Controller to a temperature that is unsafe for the test sample. It also provides protection in the unlikely event of a chamber system component failure. The Limit Controller has its own temperature sensor (thermocouple) and functions completely independent of the F4 Controller.

This section provides a brief overview on how to operate the Limit Controller. For more detailed instructions, see the “EZ-Zone User’s Manual”.

!

CAUTION: The “EZ-Zone User’s Manual” is a general manual and is written by the manufacturer, Watlow, for a wide variety of applications and configurations.


PM6L1AJ-AAAABAA are applicable.

!

CAUTION: The EZ-Zone Limit Controller has been properly configured by TestEquity to match the chamber’s system requirements. Improper modifications to these setup values can result in unreliable and unsafe operation. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. The correct values are documented in the “EZ-Zone Limit Controller

Setup Parameters” section of this manual.

!

CAUTION: Always verify that the Limit Controller’s high and low limits are set to temperatures that are appropriate for your test sample.

!




Limit Controller Keys and Displays

Figure 5.1 – Limit Controller Keys and Displays

How to Set the High and Low Temperature Safety Limits

1. Press the ‰ key once to get the [`LL;s] prompt in the lower display. This is the Low Limit

Set Point prompt.

2. Press the ▲or ▼ key to enter the desired Low Limit Set Point in the upper display. Make sure it is lower than your actual chamber temperature set point, and at least below room temperature to prevent nuisance tripping.

3. Press the ‰ key once again to get the [`lh;s] prompt in the lower display. This is the High

Limit Set Point prompt.

4. Press the ▲or ▼ key to enter the desired High Limit Set Point in the upper display. Make sure it is higher than your actual chamber temperature set point to prevent nuisance tripping.

5. Press the RESET Key to return to the Home Page.

6. The upper display will show the actual chamber temperature while the lower display will show [SAFE] as long as the limits are not exceeded.

Resetting an Out of Limit Condition

If the limit is exceeded, the Limit Controller will flash [Li;h1] (high limit) or [Li;L1] (low limit) in the upper display and [Attn] in the lower display, alternating with the actual chamber temperature in the upper display and [FAiL] in the lower display. It will also shut down all chamber functions. The Limit Controller cannot be reset until the temperature returns to within the limit set points. Then, you must press the RESET or EZ Key to resume normal operation.

Silencing the Audible Alarm

Turning off the MASTER switch on the chamber front panel lets you temporarily turn off the

Audible Alarm, even though the High or Low Limit condition may still exist.



Protecting an Energized Test Sample

If your test sample is energized, it may be capable of raising the workspace temperature beyond safe limits. This could occur if your test sample exceeds the live load rating of the chamber or if the chamber’s refrigeration system fails.

This chamber has a set of safety contacts that can be used to remove power to your test sample if the Limit Controller’s temperature limits are exceeded.

The safety contacts are rated as follows:

Resistive: 10 A, 250 VAC or 10 A, 28 VDC

Inductive: 7 A, 250 VAC

To access the safety contacts:

1. Turn the Main Disconnect Switch to the OFF position.


3. Locate the terminal strip on the electrical subpanel. Connections to the safety contacts are at terminals A1 and A2 on the terminal strip.

Terminal Strip

A1 A2

Figure 5-2 – Location of Safety Contact Connections on the Electrical Sub Panel


Chapter 6 – Frequently Asked Questions


The input voltage label says 230 (or 208) VAC. I thought I had 220 (or 240) VAC. Is that ok?

220 V is a misnomer—there is no such standard as nominal 220 V in the United States. You must verify the exact type of electrical service you have. If there is any doubt, you must consult with a qualified electrician who is familiar with industrial plant wiring. In addition, the input line voltage should be measured while the chamber is operating in the COOL mode to ensure that the expected nominal voltage of either 208 V –5/+10% or 230 V ±10% is present. Also, make sure the chamber is properly configured for either 208 V or 230 V nominal input as described in

Chapter 2 - Input Power Configuration. If you have a 208 V line that measures less than 198 V, the chamber will require boost transformers. If you have a 240 V line that measures over 252 V

(a 240 V line which is 10% high could measure up to 264 V), the chamber will require bucking transformers. These transformers are available from TestEquity (part number TE-0702F) for a reasonable cost and are easy to install in the field.

Why doesn’t the chamber come with a power cord and plug?

Most local electrical codes require permanent wiring for this type of equipment. If used as a portable device, a flexible wire with a plug may be acceptable, but local codes may limit the length to 6 feet. TestEquity recommends that the appropriate method for your installation be determined by a qualified electrician who is familiar with industrial plant wiring.

I need to send the chamber outside North America. Will it work with their power?

Outside North America, most countries have 50 Hz. Standard voltages in Europe are typically

220 V to 240 V, while Japan is 200 V. Operation at 220 V to 240 V / 50 Hz requires a bucking transformer to lower the voltage at the compressor to its 50 Hz rating of 200 V. This transformer is available from TestEquity for a reasonable cost and is easy to install in the field. Note that the cooling performance will be reduced by 17% at 50 Hz. Please call TestEquity for details on reconfiguring for 50 Hz operation.

Why does my chamber heat or cool slower than the published specifications?

Performance is significantly affected by the characteristics of your test sample. Factors include size, weight, material, shape, and power dissipation if energized. The test sample should be placed in the chamber in a manner that allows for air circulation. You should not place the test sample directly on the chamber floor. It should be placed on the shelf. Multiple test samples should be distributed throughout the chamber to ensure even airflow and minimize temperature gradients. If necessary, additional shelves should be used to evenly distribute the load. You can determine if the chamber is operating properly by following the procedure in “How to verify the chamber performance”.

How can I modify the chamber to cool faster?

Unfortunately, there is little you can do to improve upon the designed-in performance.

TestEquity does NOT recommend using CO

2

or LN

2

in this chamber to achieve faster cooling due to reliability and safety considerations, so it is NOT an available option. Modifying the chamber to add CO

2

or LN

2 will void the warranty.



Why is there water/ice/snow in the chamber?

Any time the ambient air is subjected to temperatures below the dew point, moisture will condense out of the air. The effect is ice or frost during low temperature operation. When the chamber is heated above 0°C, the ice or frost will turn into water. To avoid moisture condensation, make sure the port plugs are inserted at all times. Also, avoid opening the chamber door while the chamber is operating at temperatures below room ambient. When a low temperature test is completed, warm the chamber to at least room ambient before opening the chamber door and before removing your test sample.

My test specification requires convection heat only. Can I turn the circulator motor off?

NO! This will damage the heating and refrigeration systems and void the warranty. You need a

“gravity convection oven” for that kind of test.

How accurate is the chamber?

That’s a loaded question! There is no “chamber accuracy” specification as such. The answer requires an understanding of several performance parameters.

Control Tolerance – The Temperature Controller uses a thermocouple control sensor, which is located in the discharge airflow. Control tolerance is a measure of how much the temperature varies after stabilization at the control sensor. It is a measure of the relative variations, NOT the absolute accuracy of the readout. The control tolerance specification for this chamber is ±0.5°C, or a total of 1°C. For example, the temperature set point may be –25.0°C. The actual temperature varies between –25.4°C and –24.5°C. This corresponds to –0.4°C and +0.5°C or a total of 0.9°C of RELATIVE variations. These specifications are for an empty chamber. The addition of a test sample may effect the control variations. In some instances, the test sample will reduce these variations.

Uniformity – Also known as Gradients. This is a measure of variations in temperature at different locations throughout the chamber interior, at the same time, after stabilization. The uniformity specification for this chamber is ±0.5°C or a total of 1°C, when measured at least 2" away from the chamber interior walls. These specifications are for an empty chamber. The addition of a test sample may effect the temperature uniformity. For example, an energized test sample will produce a higher temperature near the sample.

Controller Accuracy – This is the ability of the temperature controller to accurately display a temperature measurement when compared to a standard. The controller display accuracy is

±1.66°C. However, the total measurement accuracy in the chamber includes the thermocouple sensor wire accuracy. Thermocouple wire accuracy is ±1°C or 0.75% of reading, whichever is greater. Therefore, total system accuracy over the chamber’s operating range can be as much as

±2.66°C, although the typical accuracy is often better than ±1.0°C.

Can I tilt the chamber to move it?

You should be able to tilt the chamber 45 degrees to move it. After tilting it and moving it into place, perform the steps as outlined in “How to inspect the refrigeration machinery compartment” and “How to check the refrigerant charge” before placing the chamber back into service to make sure that no damage has occurred.



I’m not going to use the chamber for a while. Is there anything I should do to prepare it for storage?

Perform ALL the steps in the Preventive Maintenance Schedule before placing the chamber into storage. This will ensure that the chamber will be ready to operate when it is taken out of storage.

If the chamber has a problem and is still under warranty, these problems should be resolved before being placed into storage, since the warranty period starts from the date of shipment. The chamber should be stored in a conditioned environment. Do not store it outside or where it will be subjected to dirt or excessive moisture.

I haven’t used the chamber for a while. Is there anything I should do to prepare it for operation?

Perform ALL the steps in the Preventive Maintenance Schedule before placing the chamber back into service. This will ensure that nothing has been damaged and that a leak has not developed.

This chamber has a crankcase heater to protect the high-stage compressor. The chamber must be connected to the power source AND the Main Disconnect Switch must be ON for 3 hours prior to operating the chamber. Although it may be safe to use the chamber immediately, this procedure ensures the longest possible life for the high-stage compressor if the chamber has been removed from the power source for more than 24 hours.

Can the person who services our air conditioning also service the chamber?

Probably not. Most air conditioning mechanics are not familiar with low-temperature cascade refrigeration systems. While this chamber is relatively easy to maintain and repair, most air conditioning mechanics do not have the necessary refrigerants and may not be familiar with the microprocessor-based controls. This chamber should only be serviced by a qualified mechanic that is familiar with low-temperature cascade refrigeration systems. Call TestEquity to recommend one in your area, or to check if the one you would like to use is qualified.

Can/Should I put a filter in front of the condenser air inlet?

No, TestEquity does not recommend this. Just follow the maintenance procedures and clean the condenser fins periodically.

How often should I charge the refrigeration system?

This chamber uses a closed-loop refrigeration system. Just like your refrigerator at home, it does not need periodic charging. If the charge is low, this means that there is a leak. Leaks should be repaired before recharging.

What kind of Freon does the chamber use?

The word Freon

®

is a DuPont registered trade name for their CFC-based refrigerants and is incorrectly used as a generic term for refrigerants. TestEquity chambers do not use CFC-based

HP62. refrigerants. The high-stage system uses R-404A, which is also known as DuPont Suva

®

The low-stage system uses R-508B, which is also known as DuPont Suva

®

95.


Chapter 7 – Specifications


Model 1007C Chamber Specifications

Temperature Range

Control Tolerance

Uniformity

–73°C to +175°C

±0.5°C (±0.2°C Typical) (Measured at the control sensor after stabilization)

±0.5°C (Variations throughout the chamber after stabilization)

Live Load Capacity @ +23°C 0°C –40°C –55°C

–65°C

1000 W 800 W 500 W 400 W 300 W

Cool Down Transition Time*

Start Temp to 

+23°C

+50°C

+85°C

+150°C

Heat Up Transition Time*

Start Temp to 

+23°C

0°C

–40°C

–55°C

–65°C

+23°C

End Temp

0°C –40°C –55°C –65°C –73°C

---- 4 min 18 min 25 min 33 min ultimate

5 min 11 min 27 min 36 min 45 min ultimate



+23°C

6 min

8 min

10 min

Phase

25 A

19 A

+50°C

----- 1.5 min

1.5 min 3.5 min

11 min

13 min

14 min

Current

Draw

End Temp

+85°C +125°C +150°C +175°C

7 min

13 min

17 min

19 min

21 min

Minimum

Service

30 A

25 A

14 min

20 min

24 min

26 min

28 min

20 min

23 min

30 min

32 min

34 min

25 min

31 min

35 min

37 min

39 min

*Note: Transition times are measured after a 2-hour soak at the start temperature with an empty chamber. Does not include the effect of proportional band when approaching setpoint.

Input Power Requirements

230 V ±10%, 60 Hz 1 PH

3 PH

208 V -5/+10%, 60 Hz 1 PH

3 PH

28 A

21 A

35 A

30 A

Input may be configured for single or three phase in the field by changing jumpers. Three phase load is semibalanced. Operation below 198 V requires internal boost transformers, which can be supplied for a nominal charge.

Call for other voltages or 50 Hz operation.

Heat of Rejection

14,800 BTUH (rated load at maximum cooling rate from high temperature soak)

Workspace Dimensions

24" W x 21" H x 24" D (7 cubic feet)

Outside Dimensions 33" W x 64.75" H x 54.25" D (nominal)

Door latch adds 3" to width on right side (may be removed to permit move-in through a 36" doorway). Circulator motor housing adds 6" to height.

Min. Installed Clearance 12" from the left and right side, 24" from the rear

Access Ports

Weight

4" Port on left and right side (two total), Supplied with foam plugs

850 pounds

NOTE: Performance is typical and based on operation at 23°C (73°F) ambient and nominal input voltage. Designed for use in a normal conditioned laboratory. Operation at higher ambient temperatures may result in decreased cooling performance. Additional ports and shelves will also affect performance. Operation above 30°C (85°F) or below 16°C (60°F) ambient is not recommended.



F4 Temperature Controller Specifications

Specifications as configured for the TestEquity 1007C Chamber

Accuracy & Sensor Conformity* ±1.55°C (above –50°C)

±1.66°C (below –50°C)

Stability ±0.1°C/°C rise in ambient

Digital Inputs (Four) Contact closure or dc voltage, 10 kΩ impedance

Retransmit Outputs (Optional) (Two) User-selectable ranges:

0 to 10 VDC, 0 to 5 VDC, 1 to 5 VDC

0 to 20 mA, 4 to 20 mA

Alarm Outputs

Digital Outputs

Communications

Safety & Agency Approvals

(Two) Electromechanical relay;

Form C, 2 A @ 20 VDC or 240 VAC max.

(7 available for customer use) Open collector output

OFF: 42 VDC @ 10 µA max.

ON: 0.2 VDC @ 50 mA sink max.

Internal supply: 5 VDC @ 80 mA

EIA-232 and EIA-485 serial communications with

Modbus™ RTU protocol

Displays

Data Retention

UL/c-UL 916-listed, File #E185611

CE to EN61010

NEMA 4X and IP65

CE EMC to EN50082-2

CE EMC to EN55011

Process: 5, seven-segment red LED.

Interface Display: 4-line high-definition green LCD; selectable °C or °F

Retention upon power failure via nonvolatile memory

(seven years for battery-backed RAM)

*Note: Total system accuracy in the chamber includes thermocouple wire accuracy.

Thermocouple wire accuracy is ±1°C or 0.75% of reading, whichever is greater. Therefore, total system accuracy over the chamber’s operating range can be as much as ±2.66°C, although the typical accuracy is often better than ±1.0°C.


Chapter 8 – Maintenance


!

WARNING: Maintenance must be performed by properly trained personnel only.

Preventive Maintenance Intervals

Daily or As Needed

• Clean chamber interior and exterior.

• Listen for abnormal noise or vibration.

Every 3 Months

• Inspect the door seal.

• Inspect the refrigeration machinery compartment.

• Check the low-stage refrigeration charge.

• Check the high-stage refrigeration charge.

• Verify the chamber performance.

Every 6 Months

• Inspect the electrical compartment.

• Clean the condenser.

Every 12 Months

• Verify the calibration.



Maintenance Procedures

How to clean the chamber interior and exterior.

• Wipe or vacuum out all debris.

• Clean surfaces with a damp cloth, mild detergent, or stainless-steel cleaner. Avoid cleaners that are abrasive or leave a residue. Do NOT use steel wool.

• If you clean the interior with something other than water, you may want to operate the chamber at high temperature (approximately +125°C) after cleaning. This helps to “bake out” any residue. Remove the port plugs to permit the residual vapors to escape.

• Clean the silicone door gaskets with a damp cloth or mild detergent.

• Clean the exterior painted surfaces with a damp cloth or mild detergent. If you are using a detergent, test a small inconspicuous area to make sure it does not damage the finish.

How to listen for abnormal noise or vibration.

You should become familiar with normal operating noises. Being able to recognize changes from normal operating noises can be a valuable way to identify problems and prevent further damage.

Examples of noises to be aware of include:

• Circulator motor and fan noises (with compressors off).

• Compressor start-up and running noises, sequential starting of compressors.

• Condenser fan noise.

• Relay and valve cycling noises when cool light is cycling.

How to inspect the door seal.

The door has two silicone gaskets to minimize thermal losses and moisture migration.

• Inspect the gaskets for dirt and tears.

• Repair minor tears with a high quality RTV silicone such as GE RTV167.

• Check the integrity of the door seal by closing the door on a sheet of paper. With the door closed, slowly pull the paper. You should feel the resistance getting lighter as the paper goes past the inner gasket. Repeat this all around the door at several places.

• If the seal is not tight, adjust the door latch. The stainless-steel catch (on the bracket that is mounted to the chamber) has slotted holes to permit adjustment.

•

If the seal is still loose on the hinge side, adjust the door hinge. The hinges have slotted holes

(on the door side) to permit adjustment.



How to inspect the refrigeration machinery compartment.

!

WARNING: Wear safety goggles when inspecting the machinery compartment to protect against a refrigerant line which could break.

1. Turn the Main Disconnect Switch OFF.

2. Remove the side and rear panels.

3. Inspect for signs of refrigeration tubing abrasion.

4. Inspect for oil around refrigeration valves, fittings and joints. This may be a sign of leaks.

5. Inspect for loose hardware and tighten as required.

6. Inspect for signs of insect or rodent infestation. Yes, it does happen!

How to check the low-stage refrigerant charge.

The low-stage refrigerant charge is checked by observing the “standby pressure” (also known as static or balance pressure).

1. Make sure the chamber has been off for at least 8 hours.

2. Locate the two low-stage gauges marked R-508B on the left side of the rear of the chamber.

3. The two gauges have different scales. However, they should read the same value of pressure.

This indicates that the system is equalized and an accurate reading can be taken.

4. Both R-508B gauges should read between 90 and 100 PSI.

5. If the pressure is low, this indicates that there is probably a leak.

6. If one gauge is low and the other is high, then the system is not equalized yet and an accurate reading cannot be made. Wait until both gauges read the same pressure.

NOTE: If the low-stage has been evacuated and recharged after a repair, the standby pressure should be rechecked after 24 hours to make sure it is between 90 and 100 PSI. This is because the R-508B refrigerant mixes with the oil in the compressor, causing a lower standby pressure.

Do not mistake this initial loss of pressure with a leak. After verifying that there is no leak, you may need to top-off the charge if the pressure is too low. This note only applies to systems that have been evacuated and recharged.

How to check the high-stage refrigerant charge.

The high-stage refrigerant charge is checked by observing the sightglass.

1. The sight glass is located behind the rear bottom panel, on the right side.

2. Set the Temperature Controller to a low-temperature Set Point. The Cool Light should be on continuously.

3. After about 5 minutes of operation in this mode, inspect the sightglass.

4. If you see bubbles or it appears partially full, then this indicates that there is probably a leak.

5. When the Temperature Controller is cycling (Cool Light cycles on/off), the sightglass may appear 1/2 to 2/3 full. This is normal.



How to verify the chamber performance.

These tests verify the performance of the heating, refrigeration, electrical controls, temperature controller, and air circulation systems. The chamber should meet all published performance specifications if all of these tests are successfully passed.

These tests assume that the Temperature Controller’s setup and tuning values have not been changed from the values as shipped from TestEquity. Also, the Limit Controller high limit must be set to over +85°C (+88°C would be fine), and the low limit set to –75°C.

If the chamber fails any of these tests, it should be removed from service to prevent further damage until the cause of the problem is determined and resolved.

1. The chamber interior should be empty and at ambient temperature, approximately +23°C.

2. Set the Temperature Controller Set Point to +85°C and turn the Master Switch ON.

3. The Heat Light should be ON continuously and the Cool Light should be OFF.

4. The chamber should heat up to about +80°C and begin controlling (Heat Light cycles

ON/OFF) within 7 minutes.

5. The chamber temperature should slowly increase and stabilize to +85°C. It should NOT overshoot beyond +85°C by more than a few tenths of a degree, and the compressors should

NOT need to turn ON in order to maintain +85°C.

6. After stabilization, the chamber temperature should vary no more than ±0.5°C, or a total of

1°C.

7. Let the chamber stay at +85°C for two hours.

8. After two hours at +85°C, set the Temperature Controller Set Point to –65°C.

9. The high-stage compressor should turn ON within a few seconds. Then, the low-stage compressor should turn ON within approximately 30 seconds, and the Cool Light should be

ON continuously and the Heat Light should be OFF.

10. The chamber should cool down to about –60°C and begin controlling (Cool Light cycles

ON/OFF) within 55 minutes.

11. The chamber temperature should slowly decrease and stabilize to –65°C. It should NOT undershoot beyond –65°C by more than a few tenths of a degree, and the compressors should

NOT need to turn OFF in order to maintain –65°C.

12. After stabilization, the chamber temperature should vary no more than ±0.5°C, or a total of

1°C.

13. Set the Temperature Controller Set Point to –73°C.

14. The chamber should approach –73°C and control (Cool Light cycles ON/OFF) within approximately 5 minutes.

15. Set the Temperature Controller Set Point to +23°C. The chamber should begin to heat up.

The compressors should turn off within approximately 1 minute.

16. This concludes the chamber performance verification tests.

17. Let the chamber heat up to +23°C before turning the Master Switch OFF.



How to inspect the electrical compartment.

1. Disconnect the chamber from the power source.



4. Check for loose components, loose wires, burned insulation near terminals, and burned or excessively pitted contacts on contactors.

How to clean the condenser.

1. Disconnect the chamber from the power source.



4. Clean the condenser and desuperheater fins with a vacuum cleaner.

NOTE: You may need to clean the condenser more frequently if the chamber is in a dusty environment. You may be able to clean the condenser less frequently if the chamber is in a very clean environment.

How to verify the calibration.

TestEquity recommends verifying the calibration before attempting to actually perform a calibration. The state-of-the-art instrumentation used in TestEquity chambers is of the highest quality and seldom goes out of calibration. If you try to calibrate the instrumentation before determining that calibration is necessary, you may make it worse if done incorrectly.

Variations in temperature throughout the chamber interior is NOT a measurement of accuracy.

These variations, called “gradients”, are a function of the physical design of the chamber and its airflow, the characteristics of the test sample, and how it is oriented in the chamber. You cannot

“calibrate” to improve gradients. The correct way to adjust what the temperature controller

“displays” compared to what is measured at some point other than the controller’s sensor, is with the “Calibration Offset” parameter. See page 6.2 of the “Series F4 User’s Manual” for details.

Calibration verification should be performed with the Calibration Offset set to 0.0 (zero).

The F4 Temperature Controller accuracy is specified ±1.55°C (above –50°C) and ±1.66°C

(below –50°C). Total system accuracy in the chamber includes the controller plus the thermocouple wire accuracy of ±1.0°C. Total system accuracy over the chamber’s operating range is can be as much as ±2.66°C, although it is typically better than ±1.0°C.

The easiest way to verify the instrumentation accuracy is with an independent calibrated temperature sensor and display. Place the sensor near the chamber’s sensors, which are located towards the right side of the conditioner fan grille. If the readings agree within the specified limits above, then no calibration adjustments are necessary.

If calibration of the temperature controller is necessary, refer to page 9.2 of the “Series F4 User’s

Manual” and follow the instructions for “Thermocouple Input Procedure”. Theory of Operation


Overview


The chamber is heated by an open element nichrome heater. Cooling is accomplished by a cascade refrigeration system, which consists of two compressors. The air is circulated by a propeller fan. The heater, evaporator (cooling coil), and fan are located within an air plenum which is on the back wall of the chamber interior.

The heater, compressors, and circulator fan motor operate directly from the 208 or 230 VAC input line. All line branch circuits are individually fused. A step-down transformer provides 115

VAC for all instrumentation and control elements.

Refer to the electrical and refrigeration drawings to identify the referenced items described below.

Heating System

The chamber is heated by an open-element nichrome heater (HT1). The heater is located in the air plenum. The temperature controller provides a time-proportioned output to a solid state relay

(SSR1). This turns the heater on/off as required to maintain the temperature set point. Pilot light

PL1 provides an indication on the front panel when the heater is on.

A fusible heat limiter (HL) provides failsafe protection against a catastrophic failure by opening the heater circuit at +240°C. The master heat contactor C1 provides a power interlock for the heaters, circulator fan motor, and the control system. C1 is controlled by both the Master Switch and safety relay (CR3). CR3 is controlled by the temperature limit controller (TCR2). If either the high or low temperature safety limits are exceeded, TCR2 turns off CR3, which turns off C1.

Refrigeration System

Cooling is accomplished by a cascade refrigeration system. A cascade refrigeration system consists of two interdependent refrigeration systems. The low-stage provides cooling to the chamber interior through a finned evaporator coil, which is located in the air plenum. The highstage provides cooling to the cascade condenser. The cascade condenser is a heat exchanger that has one circuit which is the evaporator of the high-stage, and another circuit which is the condenser of the low-stage.

The high-stage uses refrigerant R-404A. High pressure liquid refrigerant is fed from the condenser through the liquid line, filter-drier, and sight glass to the thermostatic expansion valve.

The thermostatic expansion valve controls the feed of liquid refrigerant to the evaporator circuit of the cascade condenser and, by means of an orifice, reduces the pressure of the refrigerant to the evaporating or low side pressure. The reduction of pressure on the liquid refrigerant causes it to boil or vaporize, absorbing heat which provides a cooling effect. The expansion valve regulates the flow as necessary to maintain a preset temperature difference or superheat between the evaporating refrigerant and the vapor leaving the evaporator circuit of the cascade condenser.

The refrigerant vapor travels through the suction line to the compressor suction inlet. The compressor takes the low pressure vapor and compresses it, increasing both the pressure and the temperature. The hot, high pressure vapor is forced out of the compressor discharge valve and into the condenser. As the high pressure vapor passes through the condenser, it is cooled by a fan, which blows ambient air across the finned condenser surface. The vapor condenses into a liquid and the cycle is repeated.



The Low-Stage uses refrigerant R-508B. High pressure liquid refrigerant is fed from the condenser circuit of the cascade condenser, through the filter-drier and liquid-line solenoid valve to the capillary tube/strainer assembly. The capillary tubes feed the finned evaporator coil, which is located in the air plenum where heat is absorbed to provide a cooling effect within the chamber. The refrigerant vapor travels through the suction line to the compressor suction inlet.

The compressor takes the low pressure vapor and compresses it, increasing both the pressure and the temperature. The hot, high pressure vapor is forced out the compressor discharge valve and into the desuperheater. As the high pressure vapor passes through the desuperheater, it is cooled by a fan, which blows ambient air across the finned surface to remove the heat of compression.

Next, the vapor goes through the oil separator, which returns any entrained oil back to the compressor’s crankcase. The vapor flows through the condenser circuit of the cascade condenser, where it is condensed back into a liquid.

The temperature controller cycles the low-stage liquid-line solenoid valve (SV1) ON/OFF to control the chamber temperature. When SV1 is ON, liquid refrigerant flows through the capillary tubes and evaporator to cool the chamber. When SV1 is OFF, the flow stops. The R-508B hot gas regulator is adjusted to keep the suction pressure at 5 PSIG when SV1 is OFF. Pilot Light

PL2 provides an indication on the front panel when SV1 is ON.

During a high temperature pull down or a continuous bypass condition, it is possible for excessive hot gas to return to the compressor. The suction line cooling thermostatic expansion valve senses the suction line temperature and injects liquid refrigerant to cool the hot gas within safe limits.

The low-stage discharge pressure is kept within safe limits with the discharge pressure regulator valve. If the discharge pressure exceeds 250 PSIG, the discharge pressure regulator valve will

“dump” refrigerant into the expansion tank. This refrigerant is slowly returned from the expansion tank to the suction line through a capillary tube. The expansion tank also provides sufficient volume in the system to keep the “standby pressure” (also known as static or balance pressure), when the system is off, within safe limits.

Both the high- and low-stages each have a high/low pressure switch which turns off the entire refrigeration system in the event of an out of limit condition. The high-stage compressor has a crankcase heater to prevent refrigerant from condensing in the oil when the compressor is off.

The temperature controller has internal logic to turn the compressors on if cooling is required to maintain the temperature set point. The low-stage compressor turns on 30 seconds after the high-stage turns on through Timing Module TM1. This reduces the system’s starting current, while allowing the cascade condenser to get cool before the low-stage turns on.


Troubleshooting

SYMPTOM

Chamber completely inoperative.

Does not heat up at all.

Heats up too slow.

Heat is on all the time.

Does not cool at all.

R-404A pressure switch

DPS1 trips. (pressure switch on the rear right side)

R-508B pressure switch

DPS2 trips. (pressure switch on the rear left side)


CONDITION

1. Power is applied to chamber but the controllers do not light up.

1. If controller light 1A is ON, circulator fan is ON, the Heat light is OFF.

2. If controller light 1A is ON, circulator fan is ON, the Heat light is ON.

1. Does not meet published specifications.

1. If temperature controller light

1A is OFF, the Heat light is ON.


1B is ON, the Cool light is OFF, both compressors are OFF.


1B is ON, the Cool light is ON, both compressors are ON.

1. Trips after operating for a while.

2. Trips immediately after turn on.

1. Trips during any cooling mode.

2. Trips when the cool light cycles to OFF.

CAUSES

1. Control fuse F9 open. Likely cause is solenoid coil SV1 is shorted.

1. Solid State Relay SSR1 is defective (open).

2. The Heat Limiter HL is open.

The Heater HT1 is open.

1. Chamber interior is overloaded.

Circulator motor is not turning.

Port plug is not in port. Verify that input voltage is within tolerance and matches the input power configuration (see

Chapter 2, Input Power

Configuration).

1. Solid State Relay SSR1 is defective (shorted). Heater is shorted to chassis.

1. Pressure switch DPS1 or DPS2 is tripped.

2. Solenoid valve SV1 may be defective in closed position.

1. Ambient temperature may be too high (over 90°F). Dirty condenser, inadequate clearance from back of chamber to the wall.

2. Low charge (leak).

1. Moisture or debris in the refrigeration system.

2. Hot gas bypass regulator may be defective or set too low.


SYMPTOM

R-508B standby pressure is less than 90-100 PSIG

R-404A sightglass has bubbles or does not look full.

Cools too slowly or does not reach –73°C.


CONDITION

1. When unit is off and system is equalized.

1. During all running conditions.

2. Only when cool light is cycling.

1. R-508B standby is ok, no bubbles in R-404A sightglass.

Temperature varies more than ±0.5°C or 1°C total.

Compressors turn on and off too frequently.

Excessive noise and vibration when the

high-stage compressor

starts.

1. If tuning PID control parameters in temperature controller were changed.

2. If tuning PID control parameters in temperature controller are as shipped from TestEquity.

3. If tuning PID control parameters in temperature controller are as shipped from TestEquity and only occurs in cool mode.

1. If compressor control parameters in temperature controller were changed.

2. If compressor control parameters in temperature controller are as shipped from

TestEquity.

1. Chamber has been off for several hours or more and is not connected to source of power, or main disconnect switch is off during that time.

2. Chamber has been off for several hours or more, and is connected to source of power and main disconnect switch is on during that time.

CAUSES



2. No problem. This is normal.

1. Chamber interior is overloaded.

Test sample is energized, giving off heat. Circulator motor is not turning. Port plug is not in port.

Door is not sealing completely.

Ice on evaporator.

1. Re-enter values as shipped from

TestEquity.

2. Control parameters may need to be changed for your unique test conditions.

3. Solenoid valve SV1 may be defective.

1. Re-enter values as shipped from

TestEquity.

2. Solenoid valve SV1 may be defective.

1. The chamber must be connected to the power source AND the main disconnect switch must be on for 3 hours prior to operating the chamber.

2. R-404A crankcase heater defective (open).



Refrigeration System Charging Instructions

!

WARNING: Repair of the refrigeration system must be performed only by a properly trained mechanic who is experienced in repairing cascade refrigeration systems. Do NOT substitute any component. Do NOT substitute refrigerants.

Improper repairs will void the warranty.

These instructions are intended as guidelines for repairing TestEquity chambers. Details such as how to attach a gauge manifold are not covered. These are NOT do-it-yourself instructions!

R-404A High-Stage Charge

TestEquity does NOT recommend charging the system by relying on a clear sight glass only.

Although a clear sight glass generally means the system is fully charged, it can be misleading.

For example, if the system is charged on a cool day or with an empty chamber, it could be undercharged for hot days or with a heavy load. The proper charging procedure is as follows:

1. Repair any leaks before recharging.

2. Attach a vacuum pump and manifold gauge to the suction and discharge ports.

3. Evacuate the system to at least 100 microns. DO NOT GUESS! You must use a micron gauge.

4. Use a charging scale to weigh in 24 ounces of R-404A.

5. Verify the cooling performance as outlined in “How to verify the chamber performance”.

NOTE: If the Temperature Controller is cycling (Cool Light cycles on/off), the sightglass may appear 1/2 to 2/3 full. This is normal.

R-508B Low-Stage Charge

1. Repair any leaks before recharging.

2. Attach a vacuum pump and manifold gauge to the suction, discharge, and expansion tank ports. Attaching to the expansion tank is very important because it is otherwise very difficult to evacuate the tank through the pressure regulator or capillary tube that is connects it to the system.

3. Evacuate the system to at least 100 microns. Do NOT guess! You must use a micron gauge.

4. Do NOT put any additives in the system. Pentane is NOT necessary or desirable.

5. Charge the system until the standby pressure is 100 PSIG. Allow time for the charge to equalize as read on the suction and discharge gauges. This is 10 PSIG higher than the target amount of 90 PSIG. This corresponds to about 12 ounces. See NOTE below.

Verify the cooling performance as outlined in “How to verify the chamber performance”.

NOTE: If the low-stage has been evacuated and recharged, the standby pressure should be rechecked after 24 hours to make sure it is 100 PSIG. This is because the refrigerant mixes with the POE oil in the compressor, causing a lower standby pressure than was initially observed. Do not mistake this initial loss of pressure with a leak. After verifying that there is no leak, you may need to top-off the charge if the pressure is too low.



Recommended Spare Parts

Replacement parts are available from TestEquity. Parts are generally in-stock and ready for immediate shipment. Next-day delivery is always available. If you cannot risk being out of service for even one day, then you should purchase critical spare parts in advance. Although most parts are standard and available from a variety of local distributors, some parts are either harder to find or custom.

The following is a list of the kinds of parts that you may want to purchase in advance.

Electrical Parts

Contactors

Relays

Fuses

Heat Limiter

Circulator Motor and Fan

Switches

Refrigeration Parts

Solenoid Valves

Expansion Valves

Regulator Valves


Major Electrical Parts


Description

Audible Alarm

Arc Suppressor

Contactor, 3 P 30A

Fuse, 4A

Fuse, 15A

Fuse, 3A

Circulator Motor Kit

Heat Limiter Assembly

Heater, Air

Appliance Light, 40W, 120V

Mfr

Floyd Bell

ITW Paktron

Hartland

Relay, Octal DPDT 10A 120VAC Idec

Disconnect Switch, 3 Pole, 45A ABB

Bussman

Fuse, 15A Bussman

Bussman

Bussman

CUSTOM

Thermodisc

CUSTOM

Generic

SoLiCo Indicator, Panel, 240V Neon

Indicator, Panel, 120V Neon SoLiCo

Solid State Relay, 25A, 3-32VDC In Siemens

Solid State Relay, 10A, 5VDC In Omron

Switch, SPST, Rocker Carlingswitch

Watlow Temperature Controller

High/Low Limit Controller

Timing Module

Control Transformer

60 Hz Low or High Line Option

Transformer

Watlow

Airotronics

Hammond

50 Hz Option

Transformer

Chart Recorder Option

Recorder, 1 Pen, 10"

Chart paper, -90 to 210 C

Acme Electric

Hammond

Honeywell

Honeywell

Chart paper, -130 to 410 F, Alternate Honeywell

Pen, Purple, Six Pack Honeywell

Mfr Part No.

MC-09-201-Q

104MACQRL150

HCC-3XT02SX

RR2P-UCAC120

OT63F3

FNQ-R-4

FNQ-R-15

LP-CC-15

FNM-3

CUSTOM

G5A-01-240C with QC Terminals HL

CUSTOM

Generic

S412-2-1-N2

S412-2-1-N1

Ref # Part #

AL1

AS1

200005

200296

C1-3 200245

CR1-2 200292

DSW 200281

F1, 2 200083

F3-4

F5-8

F11

200188

200187

200186

FM3 100575

SSRT-240D25

G3NE-210T-US DC5

LRA211-RA-B/125N

F4SH-CKA0-01AE

PM6L1AJ-AAAABAB

THC1030SC

PH350MLI

T-1-81050

QC50ESCB

DR4301-0000-G0100

24001660-034

24001660-033

30735489-007

HT1

LT1

PL1

PL2

222253

200181

300096

200026

200025

SSR1 200021

SSR2 200129

SW1, 2 200023

TCR1 200001

TCR2 200301

TM1 200243

TR1 200219

TR2, 3 200060

TR2, 3 200124

RCD1 200094

200095

200096

200097

1

1

2

1

1

1

1

1

1

1

1

1

4

1

2

2

Qty UOM

1

2

1

1

3 ea ea ea ea ea ea ea ea ea ea

2

2

1

1

1

1

1 ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea



Major Refrigeration Parts

Description

Capillary Tube, 0.050 x 3 ft.

Mfr

J/B

Capillary Tube/Strainer Assembly CUSTOM

Cascade Condenser

Compressor

Crankcase Heater, 45 W, 120 V

Desuperheater Coil

Discharge Pressure Regulator

Dual Pressure Control

Evaporator Coil

Expansion Valve

Filter Drier

Flatplate

Tecumseh

Copeland

CUSTOM

Gauge, 0 x 400 PSIG Pressure

Danfoss

Gauge, 30" x 200 PSIG Compound Miljoco

Hot Gas Bypass Regulator

Miljoco

Sporlan

Mfr Part No.

TC-50

100496

CH1-1/2 A

AW610ET-111-A4

018-0038-00

CUSTOM

034L0097 Danfoss

Johnson Controls P70NA-1C

CUSTOM

Sporlan

CUSTOM

SBFS-AA-ZP

023Z0053

CUSTOM

Oil Separator

Sight Glass

Solenoid Valve

Solenoid Valve Coil

Strainer

Temprite

Danfoss

Sporlan

Sporlan

Supco

Ref # Part #

30

22

19

100019

100496

100020

1, p/o 7 382576

8

2

100030

100503

28 100377

15, 32 100015

24 100004

18, 25 100526

11, 20 100318

13, 35 100495

CUSTOM 17, 34 100494

ADRI-1-0/55 strgt 3/8x3/8 ODF 26A, 100012

900

140-0143

E3S130, 3/8 x 3/8 ODF

MKC-1-120/50-60

S218

26B

4

12

21

SV1

29

100536

100081

100010

100011

100050

General Parts

Description

Port Plug, Silicone Foam, 4"

Viewing Window

Door Gasket

Caster, Rigid

Shelf with 4 Clips

Shelf Retainer Clip

Mfr

CUSTOM

CUSTOM

CUSTOM

Door Latch, Chamber Workspace Southco

Caster, Swivel RollMaster

RollMaster

CUSTOM

Kason

Mfr Part No.

CUSTOM

CUSTOM

CUSTOM

A2-10-501-21

35-15-11

35-16-11

CUSTOM

Style 66, #0066000008

1

1

1

1

1

2

2

2

2

2

2

1

1

1

Qty UOM

1

2

1

1

1 ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea

Ref # Part #

300534

300692

300541

300009

300011

300012

TE-0701 1

300015

2

4

Qty UOM

2

1

2

1

1 ea ea ea ea ea ea ea ea



Series F4 Temperature Controller Setup Parameters

!

CAUTION: The “Series F4 User’s Manual” is a general manual and is written by the manufacturer, Watlow, for a wide variety of applications and configurations.


F4SH-CKA0-01, as described on page A.7 of the “Series F4 User’s Manual” are applicable. “Cascade Control” as described on page 3.6 of the “Series F4

User’s Manual” is not applicable in this configuration. The “Retransmit” function is available as an option.

!


TestEquity to match the chamber’s system requirements and to perform optimally over a wide range of operating conditions. Improper modifications to these setup values can result in erratic performance and unreliable operation. Setup examples in the “Series F4 User’s Manual” are NOT applicable to this chamber. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding.

!

CAUTION: The alarm outputs of the Temperature Controller are NOT connected to the chamber’s safety system. TestEquity does NOT recommend using the

Temperature Controller’s alarm function as the main protection device.

!

CAUTION: NEVER select “Full Defaults” in the Factory/Test Menu. “Full Defaults” are

NOT the TestEquity configuration parameters for this chamber. If you select

“Full Defaults”, you must reconfigure all System and Operation Parameters as documented in the TestEquity manual, NOT the “Series F4 User’s Manual”.

TestEquity has configured the Temperature Controller with the parameters as documented on the following pages.



Series F4 Setup Parameters

System Menu

Main Page\Go to Setup\System

GSB 1 Source

Guar. Soak Band 1

Current Time

Current Date

PID Units

° F or °C

Show °F or °C

Ch1 Autotune SP

Input 1 Fail

Open Loop Ch1

Power-Out Time

Power-Out Action

Input 1

3.0 °C (5.4 if °F)

(local time)

(local date)

US, Reset/Rate

° C

Yes, Upper Display

90%

0%

Off

10 Sec

Continue

Analog Input Menu

Main Page\Go to Setup\Analog Input1

Sensor

Type

Decimal

SP Low Limit

SP High Limit

Calibration Offset

Filter Time

Error Latch

Thermocouple

T

0.0

-75.0 °C (-103.0 if °F)

175.0 °C (347.0 if °F)

0.0

1.0 sec

Self-Clear

Digital Input Menus

Main Page\Go to Setup\Digital Input (1-4)

Name

Function

No

Off

Control Output Menus

Main Page\Go to Setup\Control Output 1A

Function

Choose Cycle Time

Enter Cycle Time

Hi Power Limit

Low Power Limit

Heat

Fixed Time

3.0 sec

100 %

0 %

Main Page\Go to Setup\Control Output 1B

Function

Choose Cycle Time

Enter Cycle Time

Hi Power Limit

Low Power Limit

Cool

Fixed Time

5.0 sec

100 %

0 %

Alarm Output Menus

Main Page\Go to Setup\Alarm Output

(1-2)

Name

Alarm Type

Source

Latching

Silencing

Hysteresis

Alarm Sides

Alarm Logic

Show Message

No

Process

Input 1

Alarm Self-Clears

Yes

1.7 °C (3.0 if °F)

Both

Open on Alarm

Yes on Main Page

NOTE: The alarm outputs of the

Temperature Controller are NOT connected to the chamber’s safety system. TestEquity does NOT recommend using the

Temperature Controller’s alarm function as the main protection device.

Retransmit Output Menu

(if retransmit option is ordered)

Main Page\Go to Setup\

Retransmit Output 1

Retransmit Source Set point 1

Analog Range

Low Scale

High Scale

Scale Offset

Analog Range

Low Scale

High Scale

Scale Offset

0-5V

-75.0°C (-103.0 if °F)

175.0°C (347.0 if °F)

0.0


Retransmit Output 2

Retransmit Source Input 1

0-5V

-75.0°C (-103.0 if °F)

175.0°C (347.0 if °F)

0.0

Digital Output Menu


Digital Output (1-7)

Name

Function

No

Event Output


Digital Output 8

Function Compressor

Comp. On % Power -2%

Comp. Off % Power 2%

Compressor Off Delay 60 sec

Compressor On Delay 10 sec

Communications Menu


Communications

Baud Rate

Address

9600

1

Custom Main Page Menu

P11

P12

P13

P14

P15

P16

P3

P4

P5

P6

P7

P8

P9

P10


Custom Main Page

P1

P2

Current File

Current Step

Set Point 1

Step Type

Target SP1

WaitFor Status

Time Remaining

Digital Outputs

% Power 1

Digital Inputs

Date

Time

Custom Message 1

None

None

None

Static Message Menu


Static Message

Message 1 TESTEQUITY 1007C



Series F4 Operations Parameters

PID Set Channel 1 Menu

Main Page\Go to Operations\Edit PID\PID Set Channel 1\

PID Set (1-5)

Proportional BandA 5.0 °C (9.0 if °F)

Reset A

Rate A

Dead Band A

0.05 min

0.00 min

0.0 °C

Proportional BandB 5.0 °C (9.0 if °F)

Reset B

Rate B

Dead Band B

Hysteresis

0.05 min

0.00 min

0.0

0.0

Alarm Setpoints Menu

Main Page\Go to Operations\Alarm Setpoints\Alarm1

Alarm1 Low SP

Alarm1 High SP

Alarm2 Low SP

Alarm2 High SP

-75.0°C (-103.0° if °F)

175.0 °C (347.0 if °F)

Main Page\Go to Operations\Alarm Setpoints\Alarm2

-75.0°C (-103.0° if °F)

175.0 °C (347.0 if °F)

NOTE: The alarm outputs of the Temperature Controller are NOT connected to the chamber’s safety system. TestEquity does NOT recommend using the Temperature Controller’s alarm function as the main protection device.

Series F4 Set Lockout Parameters

The Series F4 Controller has several levels of security to prevent unauthorized users from changing critical configuration parameters. Only the Set Point and Profile menus have “Full

Access”. TestEquity has configured all other menus to “Password”, and have protected them with a password.

TestEquity does not recommend that these security levels be changed for most applications.

However, there will be times when “Full Access” is necessary. For example, you may need to gain access to Setup Page in order to change from °C to °F display, or to change the time or date.

You must call TestEquity at 877-512-3457 or 805-480-0638 to obtain the password.

Set Lockout Menu

Main Page\Go to Factory\Set Lockout

Set Point

Oper. Autotune PID

Oper. Edit PID

Oper. Alarm SP

Profile

Setup

Factory

Full Access

Password

Password

Password

Full Access

Password

Password



EZ-Zone Limit Controller Setup Parameters

!

CAUTION: The EZ-Zone Limit Controller has been properly configured by TestEquity to match the chamber’s system requirements. Improper modifications to these setup values can result in erratic performance and unreliable operation. Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding.

Setup Menu

Prompt Function Setting Alternate Setting

[~LoC]

Lockout Menu

[~~`2]

See NOTE 1 below

[~SEn]

[~Lin]

[~dEC]

[~C_F]

Sensor Type

Linearization

Decimal

°

C or

°

F

[`~tC]

Do Not Change

[~`~t]

Do Not Change

[```0]

Alt. “0.0”

[```C]

Alt. “F”

[`r;Lo]

Range Low

[~r;hi]

Range High

[`-75]

Do not make any lower

[`180]

Do not make any higher

[~Fn2]

Output 2 Function [LiM] Do Not Change

[`L;Sd]

Limit Sides

[both]

Alt. “high” (High only) or “LoW” (Low only)

[~L;hY]

Limit Hysteresis [~~`2] Change not recommended

[`A;ty]

Alarm Type

[~oFF]

Do Not Change

[PAr1]

Upper Display

[ACPu]

Alt. “none”

[PAr2]

Lower Display

[~Lst]

Alt. “Lh.s” (High Set Point) or “LL.S” (Low Set Point)

[`ad;s]

Zone Address

[~~`1]

Not functional for this application

NOTE 1: The Lockout Menu [~LoC] sets the security clearance level as follows:

[~~`1]

Operations Menu, read only

[~~`2]

Operations Menu, set point read/write

[~~`3]

Operations Menu, set point read or write (same as level 2)

[~~`4]

Operations Menu, full access read/write (required to access Calibration Offset below)

[~~`5]

Operations Menu and Setup Menu full access (required to access Setup Menu and

Calibration Offset below)

Operations Menu

Prompt Function Setting Alternate Setting

[~LLs]

Low Set Point

[~-75]

Appropriate Low Limit Set Point

[~Lhs]

High Set Point

[~180]

Appropriate High Limit Set Point

[~iCA]

Calibration Offset [~~~0] Calibration Offset as required (see NOTE 2 below)

NOTE 2: LoC parameter in Setup Menu must be set for 4 or 5 to access the Calibration Offset parameter.


Chapter 9 - Warranty

Chapter 9 – Warranty

TestEquity LLC Limited Warranty

TestEquity LLC (TestEquity) warrants Environmental Chambers (Equipment) manufactured by TestEquity and supplied under this contract to be free from defects in materials and workmanship under normal use and proper maintenance.

TestEquity will repair or replace any defective part for a period of THREE YEARS from the date of invoice.

TestEquity reserves the right to require any defective part be returned, freight prepaid, to TestEquity’s factory or to inspect any defective part at the Purchaser’s site. TestEquity shall have sole discretion to determine whether any part is defective and whether any defective part will be repaired or replaced. This limited warranty shall extend to any standard chamber accessory and component part which is normally sold by TestEquity. Non-standard accessories and component parts specified by the Purchaser shall be warranted only to the extent of the original manufacturer’s warranty, if any exists.

If the repair or replacement is performed in the FIRST YEAR from the date of invoice, TestEquity will also pay for the labor associated with the repair at the Purchaser’s site, subject to TestEquity’s prior approval. During the

SECOND and THIRD YEAR of the warranty period, Purchaser will be responsible for the installation and cost of installation of replacement or repaired parts. Purchaser shall notify TestEquity in writing of any alleged defect within 10 days after its discovery within the warranty period. TestEquity reserves the right to satisfy the labor portion of this limited warranty either through its own service personnel or an authorized agent. In order to provide expeditious service, TestEquity reserves the right to satisfy its limited warranty obligation by sending replacement parts to be installed by the Purchaser if they can be installed easily without special tools or training. TestEquity reserves the right to satisfy this limited warranty by requiring the Purchaser to return the Equipment to TestEquity when such return is feasible.

The following parts are excluded from this limited warranty and are sold as-is or are considered expendable: interior light bulb, viewing window, paint and cosmetic surface finishes and treatments, port plugs, and refrigerant.

This limited warranty shall extend in full to Equipment installed within continental United States and Canada. For all other locations, Purchaser is responsible for all labor costs for repairs or parts installation, and for all shipping costs associated with providing replacement parts.

This limited warranty does not cover: (1) Defects or damages arising as the result of shipment by common carriers or private transportation, unless TestEquity undertakes shipment and transportation of the Equipment to Purchaser’s site or contractually assumes the risk of damage to the Equipment in shipment; (2) Defects or damages arising out of, or as the result, of mishandling, modification, or improper start up, installation or maintenance of the Equipment

(including start up, installation or maintenance not in accordance with TestEquity’s written procedures); (3) Defects or damages resulting from, or arising out of, abuse, misuse, neglect, intentional damage, accident, fire, flood, earthquake, or any other act of God.

This warranty as to Equipment is LIMITED to repair or replacement of parts or Equipment in the determination of

TestEquity LLC THE FORGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES

INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND

MERCHANTABILITY. TestEquity LLC DISCLAIMS ANY LIABILITY FOR ANY DAMAGES RESULTING

FROM DELAY OR LOSS OF USE IN SERVICE OR REPAIR, OR FOR INCIDENTAL OR CONSEQUENTIAL

DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE

EQUIPMENT, EXCEPT AS STATED IN THIS PARAGRAPH.

This limited warranty cannot be modified in any way except in writing by both TestEquity and Purchaser.

Invalidation of any one or more of the provisions of this limited warranty shall in no way affect any of the other provisions hereof, which remain in full force and effect.

This limited warranty shall be extended only to the first Purchaser of this Equipment and is not transferable.


Chapter 10 – Drawings

Chapter 10 – Drawings


3 4

Control

Transformer

TR1

FNM-3

F11

Electrical Subpanel Component Location

SSR1

FNM-3 FNQ-R-15

F1 F2

LP-CC-R-15

F3 F4 F5 F6 F7 F8

TM1

SSR2

C1 C2 C3

Ground

Lug

Input

L1 L2 L3

Disconnect

Switch

T1 T2 T3

CR3 CR2 CR1

Terminal Strip

A1 A2 H3

TestEquity F4 1007C Temperature Chamber Operation and Service Manual

Assistant Bot

Model 1007C

Temperature Chamber

Operation and Service Manual

Chapter 1 – Safety Instructions

Introduction

Installation Safety Notices

Operation Safety Notices

Chapter 2 – Installation

Uncrating

Preparation For Use

Installation Location

Condensate Drain

Input Power Configuration

Overview

Voltage and Phase Configuration

Connection to the Power Source

Chapter 3 – Operation

Introduction

Summary of Chamber Operation

Front Panel Switches and Lights

Main Disconnect Switch

Master Switch

Light Switch

Heat Light

Cool Light

Loading the Chamber

Performance Considerations

Avoiding Moisture

Internal Test Fixtures

Chamber Relief Vent

Chapter 4 - Temperature Controller

Introduction

Security Features

Temperature Controller Keys and Displays

Main Page

Static Set Point Control

Step Types

Profile Programming

How to Program a New Profile

Programming Hints

Profile Key

How to Start a Profile

How to Hold/Resume a Running Profile

How to Terminate a Running/Holding Profile

How to Delete or Re-Name a Profile

How to Edit a Profile

Profile Examples

Digital Event Outputs

Digital Output Connections

Event Board Option

Operations Page

Setup Page

Factory Page

Computer Interface

RS-232C

Common Modbus Registers

GPIB (optional)

Ethernet (optional)

Chapter 5 - Limit Controller

Introduction

Limit Controller Keys and Displays

How to Set the High and Low Temperature Safety Limits

Resetting an Out of Limit Condition

Silencing the Audible Alarm

Protecting an Energized Test Sample

Chapter 6 – Frequently Asked Questions

Chapter 7 – Specifications

Model 1007C Chamber Specifications

F4 Temperature Controller Specifications

Chapter 8 – Maintenance

Preventive Maintenance Intervals

Maintenance Procedures

How to clean the chamber interior and exterior.

How to listen for abnormal noise or vibration.

How to inspect the door seal.

How to inspect the refrigeration machinery compartment.

How to check the low-stage refrigerant charge.

How to check the high-stage refrigerant charge.