Hydrotech Fleck 2500 Owner's Manual

MODEL 1500, 2500 & 2700 MANUAL CONTROLS
Service Manual
MODEL 1500, 2500 & 2700 MANUAL CONTROLS
Manual Drive Assembly
1
11
2
6
7
9
10
3
4
8
PARTS LIST
Item No.
Quantity
Part No.
Description
1 . . . . . . . . . . . 1. . . . . . . . . . . . 12593. . . . . . . . . . . . . . . . Back Plate
2 . . . . . . . . . . . 1. . . . . . . . . . . . 12592. . . . . . . . . . . . . . . . Lever Position Bracket
3 . . . . . . . . . . . 1. . . . . . . . . . . . 12596. . . . . . . . . . . . . . . . Pivot Screw
4 . . . . . . . . . . . 1. . . . . . . . . . . . 12707. . . . . . . . . . . . . . . . Spring Washer
5 . . . . . . . . . . . 1. . . . . . . . . . . . 10909. . . . . . . . . . . . . . . . Pin, Link (Not Shown)
6 . . . . . . . . . . . 1. . . . . . . . . . . . 11235. . . . . . . . . . . . . . . . Nut
7 . . . . . . . . . . . 1. . . . . . . . . . . . 12594. . . . . . . . . . . . . . . . Valve Position Lever
8 . . . . . . . . . . . 2. . . . . . . . . . . . 10231. . . . . . . . . . . . . . . . Screw - Valve Mounting
9 . . . . . . . . . . . 1. . . . . . . . . . . . 60224-12 . . . . . . . . . . . . . Cover Assembly Filter
60224-13 . . . . . . . . . . . . . Cover Assembly Softener
10. . . . . . . . . . . 1. . . . . . . . . . . . 12597. . . . . . . . . . . . . . . . Valve Position Label - Softener
1. . . . . . . . . . . . 14219. . . . . . . . . . . . . . . . Valve Position Label - Filter
11. . . . . . . . . . . 4. . . . . . . . . . . . 10300. . . . . . . . . . . . . . . . Screw - Cover - Mounting
Page 2
Printed in U.S.A.
MODEL 2500 & 2700
Control Valve Assembly
13
Option
36
12
17
18
35
16
11 15
22
34
32
14
33
31
30
21
1
20
19
2
3
4
23
5
6
4
24
7
3
25
8
9
10
26
23
27
PARTS LIST
Item
No.
Part
No.
Req’d.
No.
Description
1 . . . . . 1. . . . . 11212-01. . Valve Body - 2500
1 . . . . 11554-01. . Valve Body - 2700
2 . . . . . 1. . . . . 10757 . . . . End Spacer
3 . . . . . 6. . . . . 10545 . . . . Seal Ring
4 . . . . . 5. . . . . 11451 . . . . Spacer
5 . . . . . 1. . . . . 15168 . . . . Piston
6 . . . . . 1. . . . . 14309 . . . . Piston Rod Retainer
7 . . . . . 1. . . . . 14452 . . . . Piston Rod
8 . . . . . 1. . . . . 10209 . . . . Seal Quad Ring
9 . . . . . 1. . . . . 10234-01. . Seal O-Ring (For End Plug)
10 . . . . . 1. . . . . 10598 . . . . End Plug (Celcon)
11 . . . . . 1. . . . . 11475 . . . . Injector Body Gasket
12 . . . . . 1. . . . . 11893-01. . Flat Cap
13 . . . . . 2. . . . . 12112 . . . . Screw - Flat Cap
14 . . . . . 1. . . . . 11180 . . . . Flow Control Retainer Screw
15 . . . . . 1. . . . . . . . . . . . . . . Flow Control Washer
(Specify Flow Rate in G.P.M.)
16 . . . . . 1. . . . . 11183 . . . . Seal O-Ring
17 . . . . . 1 . . . . 11385 . . . . Flow Control Retainer
(Specify Flow Rate in G.P.M.)
18 . . . . . 1. . . . . 12338 . . . . 1/2 Pipe x 1/2 Hose x 90° Drain Fitting
Item
No.
Part
No.
Req’d.
No.
Description
19 . . . . . 2 . . . . .11206 . . . . Fitting Gasket*
20 . . . . . 2 . . . . .11205 . . . . Tube Fitting - Special *
21 . . . . . 2 . . . . .11207 . . . . Special Nut*
22 . . . . . 2 . . . . .11224 . . . . Hex Head Cap Screw
23 . . . . . 2 . . . . .10244 . . . . Inside Tube O-Ring
24 . . . . . 1 . . . . .11208 . . . . Seal O-Ring
25 . . . . . 1 . . . . .11143-01 . Valve Body Adapter (For 2-1/4 - 16 Thd)
1 . . . . .12341-01 . Valve Body Adapter (For 2-1/4 - 8 Thd)
1 . . . . .12461-01 . Valve Body Adapter (2-1/2 - 8 x 1″)
26 . . . . . 1 . . . . .11966 . . . . Distributor Tube Pilot Assembly*
27 . . . . . 1 . . . . .10207 . . . . Tank O-Ring (For 2-1/4 - 16 Thd)
1 . . . . .10381 . . . . Tank O-Ring (For 2-1/2 - 8 Thd)
Optional Injector Assembly
30 . . . . . 1 . . . . .17776 . . . . Injector Body
31 . . . . . 1 . . . . .10914 . . . Injector Throat - Size
32 . . . . . 1 . . . . .10913 . . . Injector Nozzle - Size
33 . . . . . 1 . . . . .10227 . . . Injector Screen
34 . . . . . 1 . . . . .10229 . . . Injector Cover Gasket
35 . . . . . 1 . . . . .10228 . . . Injector Cover
36 . . . . . 2 . . . . .10692 . . . Injector Body Screw
NOTE: Items marked with * used with Model 2700.
Page 3
Printed in U.S.A.
MODEL 1500 & 1500SM
Control Valve Assembly
18
17
1
16
15
13
14
24
22
12
21
11
19
20
23
1
2
3
4
4
3
5
6
7
8
9
10
PARTS LIST
Item
No.
No.
Req’d.
1 . . . . . 1. . . . .
1. . . . .
2 . . . . . 1. . . . .
3 . . . . . 6. . . . .
4 . . . . . 5. . . . .
5 . . . . . 1. . . . .
6 . . . . . 1. . . . .
7 . . . . . 1. . . . .
8 . . . . . 1. . . . .
9 . . . . . 1. . . . .
10 . . . . . 1 . . . . .
11 . . . . . 1 . . . . .
12 . . . . . 1 . . . . .
1. . . . .
Part
No.
Description
10729 . . . . Valve Body - Side Mount
10680-01. . Valve Body - Top Mtg. (2-1/2 - 8 Thd)
10757 . . . . End Spacer
10545 . . . . Seal Ring
11451 . . . . Spacer
15168 . . . . Piston
14309 . . . . Piston Rod Retainer
14452 . . . . Piston Rod
10209 . . . . Seal Quad Ring
10234 . . . . Seal O-Ring - End Plug
10598 . . . . End Plug Assembly
11475 . . . . Injector Body Gasket
17776 . . . . Injector Body - Plastic
11483 . . . . Injector Body - Brass
ItemNo. Part
No.
Req’d.
No.
13 . . . . . 1. . . . . 10227 . . . .
14 . . . . . 1. . . . . 10914 . . . .
15 . . . . . 1. . . . . 10913 . . . .
16 . . . . . 1. . . . . 10229 . . . .
17 . . . . . 1. . . . . 11893 . . . .
18 . . . . . 1. . . . . 10692 . . . .
19 . . . . . 1. . . . . 11180 . . . .
20 . . . . . 1. . . . . . . . . . . . . . .
Description
Injector Screen
Injector Throat
Injector Nozzle
Injector Cover Gasket
Injector Cover
Injector Body Screw
Flow Control Retainer Screw
Flow Control Washer
(Specify Flow Rate in G.P.M.)
21 . . . . . 1. . . . . 11183 . . . . Seal O-Ring
22 . . . . . 1. . . . . 11385 . . . . Flow Control Retainer
(Specify Flow Rate in G.P.M.)
23 . . . . . 1. . . . . 10244 . . . . Inside Tube O-Ring (Top Mtg. Only)
24 . . . . . 1. . . . . 10207 . . . . Tank O-Ring (For 2-1/4 - 16 Thd)
1. . . . . 10381 . . . . Tank O-Ring (For 2-1/2 - 8 Thd.)
Page 4
Printed in U.S.A.
MODEL 2500 & 1500 MANUAL CONTROLS
Service Instructions
PROBLEM
1. Hard Water.
CAUSE
CORRECTION
A. By-Pass Valve is Open.
A. Close By-Pass Valve.
B. No Salt in Brine Tank.
B. Add Salt to Brine Tank and Maintain
Salt Level Above Water Level.
C. Injector Screen Plugged.
C. Clean Injector Screen.
D. Insufficient Water Flowing Into Brine
Tank.
D. Clean Brine Line Flow Control if
Plugged.
E. Hot Water Tank Hardness.
E. Repeated Flushings of the Hot
Water Tank is Required.
F. Leak at Distributor Tube.
F. Make Sure Distributor Tube is Not
Cracked. Check O- Ring and Tube
Pilot.
G. Internal Valve Leak.
G. Replace Seals and Spacers and/or
Piston.
2. Unit Used Too Much Salt.
A. Excessive Water in Brine Tank.
A. Check Float Setting and Check for
Leaks.
3. Loss of Water Pressure.
A. Iron Buildup in Line to Water
Conditioner.
A. Clean Line to Water Conditioner.
B. Iron Buildup in Water Conditioner.
B. Clean Control and Add Mineral
Cleaner to Mineral Bed. Increase
Frequency of Regeneration.
C. Inlet of Control Plugged Due to
Foreign Material Broken Loose
From Pipes by Recent Work Done
on Plumbing System.
C. Remove Piston and Clean Control.
4. Loss of Mineral Through Drain Line.
A. Air in Water System.
A. Assure That Well System Has
Proper Air Eliminator Control. Check
for Dry Well Condition.
5. Iron in Conditioned Water.
A. Fouled Mineral Bed.
A. Check Backwash, Brine Draw and
Brine Tank Fill. Increase Frequency
of Regeneration. Increase
Backwash Time.
6. Softener Fails to Draw Brine.
A. Drain Line Flow Control is Plugged.
A. Clean Drain Line Flow Control.
B. Injector is Plugged.
B. Clean Injector.
C. Injector Screen Plugged.
C. Clean Screen.
D. Line Pressure is Too Low.
D. Increase Line Pressure to 20 PSI.
E. Internal Control Leak.
E. Change Seals, Spacers and Piston
Assembly.
A. Foreign Material in Control.
A. Remove Control Head Assembly
and Inspect Bore, Remove Foreign
Material and Check Control in
Various Regeneration Positions.
B. Internal Control Leak.
B. Replace Seals and Piston
Assembly.
7. Drain Flows Continuously.
Page 5
Printed in U.S.A.
Notes
Page 6
Printed in U.S.A.
Notes
Page 7
Printed in U.S.A.
P/N 15890
Rev. 1 1/99
Printed 3/00