YOKOGAWA DX100P, DX200P DAQSTATION Service Manual
The DAQSTATION DX100P/DX200P are data acquisition systems that offer high accuracy, reliability, and versatility for a wide range of applications. They provide a comprehensive solution for data logging, analysis, and control, with features such as high-speed data acquisition, multiple input channels, and advanced data processing capabilities.
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Service
Manual
DAQSTATION
DX100P/DX200P
SM 04L05A01-01E
Yokogawa Electric Corporation
SM 04L05A01-01E
2nd Edition
Important Notice to the User
This manual contains information for servicing YOKOGAWA’s DAQSTATION DX100P/
DX200P. Check the serial number to confirm that this is the correct service manual for the instrument to be serviced. Do not use the wrong manual.
Before any maintenance and servicing, read all safety precautions carefully.
Only properly trained personnel may carry out the maintenance and servicing described in this service manual.
Do not disassemble the instrument or its parts, unless otherwise clearly permitted by this service manual.
Do not replace any part or assembly, unless otherwise clearly permitted by this service manual.
In principle, Yokogawa Electric Corporation (YOKOGAWA) does not supply parts other than those listed in the customer maintenance parts list in this service manual (mainly modules and assemblies). Therefore if an assembly fails, the user should replace the whole assembly and not components within the assembly (see “Note”). If the user attempts to repair the instrument by replacing individual components within the assembly, YOKOGAWA assumes no responsibility for any consequences such as defects in instrument accuracy, functionality, reliability, or user safety hazards.
YOKOGAWA does not offer more detailed maintenance and service information than that contained in this service manual.
All reasonable efforts have been made to assure the accuracy of the content of this service manual. However, there may still be errors such as clerical errors or omissions.
YOKOGAWA assumes no responsibility of any kind concerning the accuracy or contents of this service manual, nor for the consequences of any errors.
All rights reserved. No part of this service manual may be reproduced in any form or by any means without the express written prior permission of YOKOGAWA. The contents of this manual are subject to change without notice.
Note
YOKOGAWA instruments have been designed in a way that the replacement of electronic parts can be done on an assembly (module) basis by the user. YOKOGAWA instruments have also been designed in a way that troubleshooting and replacement of any faulty assembly can be done easily and quickly. Therefore, YOKOGAWA strongly recommends replacing the entire assembly over replacing parts or components within the assembly. The reasons are as follows:
• The instruments use high-performance microprocessors, large scale CMOS gate arrays, and surface-mount components to provide state-of-the-art performance and functions.
• Repair of components can only be performed by specially trained and qualified maintenance personnel with special highly-accurate tools, including costly ones.
• When taking the service life and cost of the instruments into consideration, the replacement of assemblies offers the user the possibility to use YOKOGAWA instruments more effectively and economically with a minimum in downtime.
• Zip is a trademark or registered trademark of Iomega Corporation in the United States and/or other countries.
• Adobe and Acrobat are trademarks of Adobe System incorporated.
Disk No. SM12
2nd Edition : March 2002 (YK)
All Rights Reserved, Copyright
©
2002, Yokogawa Electric Corporation
SM 04L05A01-01E
1
Introduction
This manual contains information for servicing YOKOGAWA’s DAQSTATION DX100P/
DX200P.
Note
This is the second edition of the manual since style number 3 (S3), dated March 2002.
2
WARNING
This service manual is to be used by properly trained personnel only.
To avoid personal injury, do not perform any servicing unless you are qualified to do so. Refer to the safety precautions prior to performing any servicing. Even if servicing is carried out according to this service manual, or by qualified personnel, YOKOGAWA assumes no responsibility for any result occurring from that servicing.
Safety Precautions
The following general safety precautions must be taken during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific warnings given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument.
Yokogawa Electric Corporation assumes no liability for the customer’s failure to comply with these requirements.
WARNING
Use the Correct Power Supply
Ensure the source voltage matches the voltage of the power supply before turning ON the power.
Use the Correct Power Cord and Plug
To prevent an electric shock or fire, be sure to use the power supply cord supplied by YOKOGAWA (/H5), or fit specification. The main power plug must be plugged in an outlet with a protective grounding terminal. Do not invalidate protection by using an extension cord without protective grounding.
Connect the Protective Grounding Terminal
The protective grounding terminal must be connected to ground to prevent an electric shock before turning ON the power.
Do Not Impair the Protective Grounding
Never cut off the internal or external protective grounding wire or disconnect the wiring of the protective grounding terminal. Doing so creates a potential shock hazard.
Do Not Operate with Defective Protective Grounding or Fuse
Do not operate the instrument if you suspect the protective grounding or fuse might be defective.
SM 04L05A01-01E
Use the Correct Fuse
To prevent fire, make sure to use a fuse of the specified rating for current, voltage, and type. Before replacing the fuses, turn OFF the power and disconnect the power source. Do not use a different fuse or short-circuit the fuse holder.
Do Not Operate Near Flammable Materials
Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any electrical instrument in such an environment constitutes a safety hazard.
Do Not Remove Any Covers
There are some components inside the instrument containing high voltage. Do not remove any cover, if the power supply is connected.
The cover should be removed by qualified personnel only.
Ground the Instrument before Making External Connections
Connect the protective grounding before connecting the instrument to a measurement or control unit.
Safety Symbols Used on Equipment and in Manuals
To avoid injury, death of personnel or damage to the instrument, the operator must refer to an explanation in the user’s manual.
High temperature. To avoid injury caused by hot surfaces, the operator must not touch the heatsink.
Protective grounding terminal, to protect against electrical shock.
This symbol indicates that the terminal must be connected to ground before operation of equipment.
This symbol represents a functional grounding terminal.
Such terminals should not be used as a protective grounding terminal.
WARNING
CAUTION
A WARNING sign calls attention to a procedure, practice, or condition, that could result in the injury or death of personnel if not correctly performed or adhered to.
A CAUTION sign calls attention to a procedure, practice, or condition, that could result in damage to or the destruction of part of the instrument if not correctly performed or adhered to.
SM 04L05A01-01E
3
4
Overview of This Manual
This manual is meant to be used by qualified personnel only. Make sure to read the safety precautions at the beginning of this manual as well as the warnings and cautions contained in the chapters relevant to any servicing you may be carrying out.
This manual contains the following chapters.
1 Principles of Operation
Provides an introduction and safety considerations.
2 Testing
Explains the tests for checking the performance of the instrument.
3 Replacing Parts
Describes maintenance which can be performed by users.
4 Adjustments
Explains the adjustments which can be performed by users.
5 Troubleshooting
Presents procedures for troubleshooting and how to proceed in case parts need to be replaced.
6 Schematic Diagram
Provides a system configuration diagram.
7 Customer Maintenance Parts List
Contains exploded views and a list of replaceable parts.
Specifications are not included in this manual. For specifications, refer to IM 04L05A01-01E or IM 04L06A01-01E.
SM 04L05A01-01E
Contents
Chapter 1 Principles of Operation
Chapter 2 Testing
Chapter 3 Replacing Parts
Chapter 4 Adjustments
Chapter 5 Troubleshooting
Chapter 6 Schematic Diagram
Chapter 7 Customer Maintenance Parts List
1
2
3
4
5
6
7
SM 04L05A01-01E
5
Chapter 1 Principles of Operation
1.1
Block Diagram of the DX100P and the DX200P
1
CPU
Input section
Input terminal
Scanner assembly
A/D assembly
Remote Controller
Input function
(optional)
Data storage functions
External storage
Internal memory
Display unit
Calculation function
Alarm function
Communication function
Remote function (optional)
Relay contact
(optional)
Transmitter power supply
(optional)
Figure 1 Block diagram
For details, see schematic diagram page 6-1 and 6-2.
1-1
SM 04L05A01-01E
1.2
Input Section
A/D Assembly
The A/D assembly includes items such as a programmable gain amp, voltage reference,
PWM modulator, current source for RTD measurements, differential amp, voltage source for RJC, serial parallel converter, control logic, and an occurred scanner SSR control signal.
The A/D assembly uses a sinewave oscillating type self-resonant switching power supply
(DC/DC converter), and noise filtering is achieved by signal integration.
The A/D assembly detects the frequency of the power while it is ON and the integrated time becomes 20 ms or 16.67 ms. Therefore it carries a very high rate of noise rejection for the power frequency (in auto mode).
In case the power frequency of the instrument and of the measured object are different, the appropriate integrated time is manually selectable. In case of the DX106P, DX112P,
DX210P, DX220P, or DX230P, the selection of 100 ms for 50/60 Hz is also available. A
16 bit resolution is achieved regardless of the integrated time.
Input Terminal
The input terminal is removable. The internal printboard is isothermal because a print board with a metal core is being used. Therefore, stable reference junction compensation is realized.
Scanner Assembly
An in-house SSR (solid state relay) is being used for the scanner. The SSR, having a semiconductor switch, has a withstand voltage as high as 1500 V and a leakage current of only 1 nA. For that reason, it has the following features.
• Semi-infinite life due to the absence of mechanical contacts
• Silent operation
• No occurrence of thermoelectric power.
On the other hand, compared to a mechanical relay, the SSR has the disadvantage of a bigger ON resistance and OFF capacity. As a result, RTD measurement and noise resistance characteristics are affected. Regarding RTD measurements, a differential amp was inserted into the previously mentioned analog circuit without increasing the number of parts, so that it would receive no influence from ON resistance.
1-2
For RTD measurements there is generally no insulation between channels.
Data Storage Functions
For storing data, the DX100P/DX200P has 1.2 MB of internal memory and is equipped with a Zip drive, or an ATA flash memory card drive. The measured data can also be saved to external storage media such as floppy disks, Zip disks, and ATA flash memory cards.
Display Unit
The DX100P/DX200P has a 5.5-inch (DX100P) or 10.4-inch (DX200P) TFT color LCD on which it displays the measured results (240 (vertical)
×
320 (horizontal) pixels for the
DX100P or 480 (vertical)
×
640 (horizontal) pixels for the DX200P).
SM 04L05A01-01E
1.2 Input Section
Calculation Function
The DX100P/DX200P performs differential computation, linear scaling, and square roots using a microprocessor on the CPU board.
Alarm Function
The following six alarm types can be set.
High limit (H), low limit (L), differential high limit (h), differential low limit (l), rate-ofchange on increase (R), rate-of-change on decrease (r), alarm delay upper limit alarm
(T), or alarm delay lower limit alarm (t).
Other Functions
• Communication Function
Ethernet (standard)
RS-232/RS-422A interface added (optional).
• Remote Function
The trigger, start/stop, time adjustment, and other functions can be controlled remotely (optional).
• Relay Contact
Alarm output and memory end/fail output (optional).
• Transmitter Power Supply
DC24 V output for transmitter (optional).
• Remote Controller Input Function
Remote controller input (optional).
1
SM 04L05A01-01E
1-3
Chapter 2 Testing
2.1
Acceptance Test and Self Diagnostic Test
Acceptance Test
This section describes the procedure to perform the acceptance test.
1
2
3
4
5
Read the preface to the user’s manual, “Checking the Package Contents” and verify that you have all of the contents.
Make sure to understand the operating procedures as described in the user’s manual.
Check each function using the user’s manual.
Read and implement the “Self Diagnostic Test” below.
Read and implement section 2.2, “Performance Test.”
Self Diagnostic Test
The DX100P/DX200P is provided with complete self diagnostic functions to enhance reliability in measurement and serviceability.
When you turn ON the power, the DX100P/DX200P will automatically execute the following types of diagnoses alternately and display the results. After these tests are completed, the DX100P/DX200P is ready for use.
• Main ROM sum test
• Main RAM write/read test
• A/D and A/D ROM sum test
• Acquisition memory test
921
922
923
924
930
940
911
912
913
914
Code
901
902
910
Table 2 shows the order and results of the self diagnostic tests.
Message
ROM failure.
RAM failure.
A/D memory failure for all input channels.
Channel 1 A/D memory failure.
Channel 2 A/D memory failure.
Channel 3 A/D memory failure.
Channel 4 A/D memory failure.
Channel 1 A/D calibration value error.
Channel 2 A/D calibration value error.
Channel 3 A/D calibration value error.
Channel 4 A/D calibration value error.
Memory acquisition failure.
The Ethernet module is down.
2
SM 04L05A01-01E
2-1
2-2
2.2
Performance Test
This paragraph describes several tests to verify the operation of the DX100P/DX200P’s performance against published specifications. The performance tests need not be performed in any specific order.
Before You Begin
Testing Conditions
When carrying out the performance tests described in the following pages, make sure the instrument is tested under the following conditions:
Ambient temperature:
Humidity:
23
±
2
°
C
55
±
10%RH
Power supply voltage:
Power supply frequency:
90 to 132 VAC, 180 to 250 VAC
50/60 Hz
±
(Power supply frequency x 1%)
Preparation
Perform the following steps before carrying out the performance tests described in the following pages.
1 Turn ON the power supply and verify that the DX100P/DX200P passes the self
2 diagnostic test without any problems.
Allow a warm up time of at least 30 minutes for required instruments and the unit under test.
Instrument
Instruments Required for Tests
DC Voltage Generator
Decade Resistance Box
Thermostatic Chamber
Thermocouple
Required Specifications
Accuracy:
±
50ppm
Accuracy:
±
10ppm
±
0.01
°
C
Calibrated
Recommended
YOKOGAWA 2552
YOKOGAWA 279301
Measurement Accuracy Test
Connection
L N
Input terminals
CH1
(DC volt and TC inputs)
+
–
DC voltage standard
+
-
SM 04L05A01-01E
SM 04L05A01-01E
2.2 Performance Test
L N
The resistance of three lead wires must be equal.
Input terminals
(RTD inputs)
/b
+/A
-/B
CH1
Decade resistance box
(Model 2793-01 from
Yokogawa Instruments
Corporation)
Figure 2.1 Connection diagram
Procedure
1
2
3
Connect the equipment as shown in figure 2.1.
Carry out the preparations as described in 2.3.1.
Apply input voltage/resistance to the DX100P/DX200P and verify that the measured value lies within the tolerance for each range according to the table below.
Range
20 mV
60 mV
200 mV
2 V
6 V
20 V
50 V
Input Voltage
–20 mV
0 mV
+20 mV
–60 mV
0 mV
+60 mV
–200 mV
0 mV
+200 mV
–2 V
–1 V
0 V
+1 V
+2 V
–6 V
0 V
+6 V
–20 V
0 V
+20 V
–30 V
0 V
+30 V
Table of Tolerance
Tolerance
–20.04 to –19.96
–0.02 to +0.02
+19.96 to +20.04
–60.08 to –59.92
–0.02 to +0.02
+59.92 to +60.08
–200.4 to –199.6
–0.2 to +0.2
+199.6 to +200.4
–2.004 to –1.996
–1.003 to –0.997
–0.002 to +0.002
+0.997 to +1.003
+1.996 to +2.004
–6.008 to –5.992
–0.002 to +0.002
+5.992 to +6.008
–20.04 to –19.96
–0.02 to +0.02
+19.96 to +20.04
–30.06 to –29.94
–0.03 to +0.03
+29.94 to +30.06
Specification
±
(0.1% of reading + 2 digits)
±
(0.1% of reading + 3 digits)
Range
Pt100
Temperature
–200
°
C
0
°
C
600
°
C
Input Resistance
18.52
Ω l00.00
Ω
313.71
Ω
Tolerance
–200.6 to –199.4
–0.3 to +0.3
+598.8 to +601.2
Specification
±
(0.15% of reading+0.3
°
C)
2
2-3
2.2 Performance Test
For the /N1 model
Range
Pt100
Cu10
(GE)
Cu25
Temperature
–200
°
C
0
°
C
600
°
C
–200
°
C
0
°
C
300
°
C
–200
°
C
0
°
C
300
°
C
Input Resistance
18.52
Ω l00.00
Ω
313.71
Ω
1.326
Ω
9.036
Ω
20.601
Ω
3.750
Ω
25.000
Ω
56.875
Ω
Tolerance
–201.2 to –198.8
–0.6 to +0.6
+597.6 to +602.4
–201.8 to –198.2
–1.0 to +1.0
+297.8 to +302.2
–201.4 to –198.6
–0.8 to +0.8
+298.3 to +301.7
±
±
(0.4% of reading+1.0
°
C)
±
Specification
(0.3% of reading+0.6
(0.3% of reading+0.8
°
°
C)
C)
Note
The error of a connected apparatus is not included in the tolerance.
Reference Junction Compensation Accuracy Test
Connection
Power supply terminals
L N
Calibrated thermocouple wires
+
-
+
–
Input terminals
0
°
C standard temperature device
(Model: ZC114 from Coper Electronics Co., Ltd. or equivalent)
Figure 2.2 Connection diagram
Procedure
1
2
3
Connect the instruments as shown in figure 2.2.
Carry out the preparations as described in 2.3.1.
4
5
Carry out stable ambience and secure the terminal cover to avoid the influence of wind.
Set the input range for the desired thermocouple, and set the span to
±
50
°
C.
Verify that the measured value lies within the tolerance.
Temperature
0
°
C
Thermocouple
K,T
Tolerance
Tolerance
±
0.5
°
C *
* Determining the actual temperature measured accuracy consists of adding the RJC compensation accuracy and temperature range accuracy. In other words, the actual measured value lying within the tolerance consists of adding this value and 0˚C measured accuracy (T and K range).
Test should be done under stable ambience with the terminal cover secured to avoid the influence of wind.
2-4
SM 04L05A01-01E
Chapter 3 Replacing Parts
3.1
Replaceable Parts
When replacement of parts is necessary, we strongly recommend replacement with an assembly unit. YOKOGAWA instruments are designed in a way that the replacement of parts can be done on an assembly (module) basis by the user.
Parts supplied by YOKOGAWA are listed in the Customer Maintenance Parts List
(CMPL), in chapter 7. Smaller parts than listed in the CMPL are not supplied. The CMPL comprises the following:
• The item number
• The YOKOGAWA part number
• The item quantity
• A description
3
SM 04L05A01-01E
3-1
3.2
When Repair is Necessary
When repair is necessary, clearly state the information listed below and forward it to the nearest sales representative or service center. Addresses may found on the back cover of this manual.
• Your address.
• Name and telephone number of the person in charge.
• Model code and suffix code of the instruments, which can be found on the name plate. The name plate is found on the right inside of the recorder.
• Detailed explanation of the problem, including any messages that were displayed and any measures taken to solve the problem.
3-2
SM 04L05A01-01E
3.3
Recommended Replacement Periods for Worn
Parts
To maintain the reliability of this recorder, and in order for this recorder to deliver outstanding performance for a long time, periodic replacement of worn parts is recommended.
SM 04L05A01-01E
The recommended replacement periods for worn parts are shown in the following table.
The periods shown in this table assume that the recorder is being used under standard operating conditions. Please consider the actual operating conditions when determining the replacement periods for your recorder.
The replacement of the LCD must be conducted by qualified YOKOGAWA staff. When required, contact your nearest Sales & Service Office; the addresses may be found on the back of this manual.
DX100P
Item
Fuse
Fuse
LCD
Battery
Rubber strip
Zip disk drive
Replacement Part Name Part Number Specifications
2 years FUSE A1347EF 250 V, 1 A, time lag
(except for /P1 model)
2 years FUSE A1352EF 250 V, 4 A, time lag
(for /P1 model)
5 years
10 years
5 years
5 years
Back light module
Lithium battery
Dust and water proof rubber strip
–
PWB 5 years assembly 5 years
5 years
*
Power Assy*
Sub Power Assy*
AD Assy*
Contains aluminium electrolytic capacitors.
for front panel for front cover
–
Quantity Used
1
1
1
1
1 each
1
1
1
Up to models
DX200P
Item
Fuse
Fuse
LCD
Battery
Rubber strip
Replacement Part Name Part Number Specifications
2 years FUSE A1423EF
Quantity Used
250 V, 1.25 A, time lag 1
(except for /P1 model)
2 years FUSE A1354EF
5 years
10 years
5 years
Back light module
Lithium battery
Dust and water proof rubber strip
250 V, 6.3 A, time lag 1
(for /P1 model) for front panel for front cover
1
1
1 each
Zip disk drive
PWB 5 years assembly 5 years
5 years
*
5 years –
Power Assy*
Sub Power Assy*
AD Assy*
Contains aluminium electrolytic capacitors.
– 1
1
1
Up to models
Note
The recommended replacement period for the back light module is the period when the brightness falls to half. The speed of degradation of the brightness varies depending on the operating conditions, and the judgement is subjective. These factors should be considered when determining the actual replacement period.
3-3
3
3.4
Replacing the Fuse
Replace the fuse at least once every two years for preventive maintenance.
DX100P
WARNING
• For safety reasons, make sure to turn OFF the power switch and disconnect the recorder from the main power supply before replacing the fuse.
• To prevent the possibility of fire, use only the specified fuse purchased from
YOKOGAWA.
• Never short circuit the fuse holder to bypass the use of a fuse.
• To avoid the possibility of electric shock, open the front panel only when replacing the fuse.
• Do not touch the rear side of the front panel when replacing the fuse, because it can become hot.
• Make sure not to damage the cable while replacing the fuse.
Follow the procedures below to replace the fuse.
1
2
Turn OFF the power switch.
Disconnect the recorder from the main power supply.
3
4
5
Open the cover and remove the two screws.
Pull the front panel slightly toward you and lift it.
While pushing in the fuse carrier located to the right of the power switch, turn it counter-clockwise approximately 45 degrees. The carrier and the fuse will slide out.
6
7
Replace with a new fuse, insert the carrier in the fuse holder, and turn it clockwise while pushing in the carrier to fix it in place.
Lift the front panel slightly, and attach it to the top and then the bottom of the rubber packing. Secure the front panel with screws.
3-4
Figure 3.1 Fuse illustration (DX100P)
Note
For recorders which are mounted vertically side-by-side, the front panels will interfere with those of the instrument above it such that they cannot be opened. Therefore you must first open the top front panel and then the ones directly below it, one by one. For the same reason, when closing front panels, first close the bottom front panel and then the ones above it.
SM 04L05A01-01E
3.4 Replacing the Fuse
DX200P
WARNING
• For safety reasons, make sure to turn OFF the power switch and disconnect the recorder from the main power supply before replacing the fuse.
• To prevent the possibility of fire, use only the specified fuse purchased from
YOKOGAWA.
• Never short circuit the fuse holder to bypass the use of a fuse.
Follow the procedures below to replace the fuse.
1
2
3
Turn OFF the power switch.
Disconnect the recorder from the main power supply.
While pushing in the fuse carrier located to the right of the power switch, turn it counter-clockwise approximately 45 degrees. The carrier and the fuse will slide out.
3
SM 04L05A01-01E
Figure 3.2 Fuse illustration (DX200P)
4 Replace with a new fuse, insert the carrier to the fuse holder, and turn it clockwise while pushing in the carrier to fix it in place.
3-5
3.5
Replacing the Battery
This battery will last for ten years under normal operating conditions. For replacement, please contact your nearest sales and service office; addresses may be found on the back cover of this manual. To avoid injury, do not replace the lithium battery yourself or disassemble this recorder to attempt the replacement.
3-6
SM 04L05A01-01E
Chapter 4 Adjustments
4.1
Before You Begin
Adjustment is required when the performance test results in an excessive tolerance error, or after replacing the AD board assembly. In addition, adjustments are recommended once a year to maintain high accuracy.
Adjustment Conditions
When carrying out the adjustments described below, make sure the recorder’s environment meets the following conditions.
Ambient temperature: 23
±
5
°
C
Humidity:
Power supply voltage:
35 to 75% RH rated voltage
±
(rated voltage x 5%)
Preparation
Perform the following steps before carrying out the adjustments.
1 Turn on the power supply and verify that the unit under adjustment passes the self-diagnostic tests without any problems.
2 Allow a warm-up time of at least 30 minutes for the required instruments and the unit under adjustment.
Required Instruments
Instrument
DAQSTATION
DC voltage standard
Decade resistance box
Personal computer
Required Specifications
Properly operational
Accuracy:
±
50ppm of setting
Accuracy:
±
0.01%
With ETHERNET or RS-232 or RS-422A/485 interface
(depends on your system)
Recommended
YOKOGAWA
DX100P/DX200P
YOKOGAWA
Resolution: 10
µ
V 2552
YOKOGAWA
2793
IBM PC-AT
4
SM 04L05A01-01E
4-1
4-2
4.2
AD Board Offset and Gain Adjustment
An EEPROM for saving calibrated values is located on every AD board, so you must perform adjustments on each board.
Manual Adjustment
Connection
UUA
When DC range
GROUP 1
CH2 CH1
+
-
+
-
UUA
When RTD or Cu range
GROUP 1
CH2 CH1 b
A b
A
B B
DC Voltage standard
YOKOGAWA
2552
H
L
DECADE
RESISTANCE
BOX
YOKOGAWA
2793
DC Voltage standard
YOKOGAWA
2552
H
L
DECADE
RESISTANCE
BOX
YOKOGAWA
2793
Figure 4.1 Connection diagram.
The AD board may be shared by a number of channels. Connect the object channels to the AD board you want to adjust using the table below as a reference.
Model
DX102P
DX104P
DX106P
DX112P
DX204P
DX208P
DX210P
DX220P
DX230P
A/D No. 1
Zero
CH1
CH1
CH1
CH1
CH1
CH1
CH1
CH1
CH1
FS
CH2
CH2
CH2
CH2
CH2
CH2
CH2
CH2
CH2
A/D No. 2
Zero
-
CH3
-
-
CH3
CH3
-
CH11
CH11
FS
-
CH4
-
-
CH4
CH4
-
CH12
CH12
A/D No. 3
Zero
-
-
-
-
-
CH5
-
-
CH21
-
-
CH6
-
FS
-
-
-
-
CH22
A/D No. 4
Zero
-
-
-
-
-
CH7
-
-
-
-
-
CH8
-
FS
-
-
-
-
-
Procedure
1
2
Connect the equipment according to figure 4.1.
Turn on the power while pushing the
≠
key and the DISP/ENTER key on the
UUA (unit under adjustment) to activate the adjustment mode.
SM 04L05A01-01E
DX100P
4.2 AD Board Offset and Gain Adjustment
DX200P
Figure 4.2 User name input screen.
3
4
5
Input the User name and press ENTER.
Input the User ID and press ENTER.
Input the Password and press ENTER. The Calibration Mode screen will appear in the display.
DX100P DX200P
4
Figure 4.3 A/D No. selecting screen.
6 Select the A/D number that you wish to adjust and press ENTER. The screen in figure 4.4 will appear.
DX100P DX200P
SM 04L05A01-01E
Figure 4.4 Task item select on screen.
7 Select item #2 for Cal/Exec. The screen in figure 4.5 appears.
DX100P DX200P
Figure 4.5 Range select on screen.
4-3
4.2 AD Board Offset and Gain Adjustment
8
9
Select the adjusting range then press ENTER.
Apply DC voltage or resistance to the input of the selected A/D number on the
DX100P/DX200P using a voltage standard or decade resistance box.
10 The value is adopted by pressing the ENTER key when the calibration value stabilizes.
11 Repeat steps 8 to 10 for all ranges according to table below.
Range
20 mV
60 mV
200 mV
1 V
2 V
6 V
Input at zero point
0 mV
0 mV
0 mV
0 V
0 V
0 V
Input at FS point
20 mV
60 mV
200 mV
1 V
2 V
6 V
20 V
Pt100
Pt100*
Cu10*
Cu25*
*
0 V
100
Ω
10
Ω
10
Ω
10
Ω
20 V
300
Ω
300
Ω
50
Ω
50
Ω
When option /N1 is installed
12 If all ranges are set, push the ESC key. The screen returns to figure 4.4.
Select item #3 to end the task. The dialog box in figure 4.6 appears.
Figure 4.6 calibration value saving screen.
13 Select Yes to save the calibrated value to the EEPROM. The screen will return to figure 4.4.
14 Repeat steps 4 to 13 for all A/D number’s.
15 If adjustment was successful turn the power to the UUA off.
When you select task #1, Display in figure 4.4, the screen below (figure 4.7) appears.
Confirm the calibration value of each range (decimal value = 215: shows converted 15 bits data.)
DX100P DX200P
4-4
1
2
Figure 4.7 Calibration value confirmation screen.
When confirmation is finished, press ESC to return to the screen in figure 4.4.
Select item #3 to end the task.
After step 1, the dialog box in figure 4.6 will appear.
Select No for normal operation.
CAUTION
Do not change the displayed value, as it influences the measured value.
SM 04L05A01-01E
Chapter 5 Troubleshooting
5.1
Procedure
1
2
3
4
Determine the type of problem.
Check for possible user error. Check the connections and the settings of equipment to determine whether there was a handling mistake.
Execute the self diagnostic test by turning the power ON, and identify any problem items.
Analyze the cause of the problem according to the troubleshooting flow chart.
Do not touch the circuit or parts with live voltage because the power unit contains a highvoltage electrical circuit. The p ower unit is furnished with a dedicated cover to prevent electric shock. Do not remove this cover. Never touch any part not subject to adjustment.
Make sure to connect input terminals (voltage or current) correctly. The internal circuit may be damaged when wrongly connected.
5
SM 04L05A01-01E
5-1
5-2
5.2
Flow Chart
This flow chart consists of general service operations when a fault occurs. This chart is not always suitable for every kind of fault. However, it is recommended to perform operations according to the flow chart.
START
Phenomenon check
NO
Cause check
YES
Assembly exchange and adjustment
Performance test execution
Repaired?
NO
END
YES
SM 04L05A01-01E
5.3
Troubleshooting Checklist
Trouble Operational Check Item
SM 04L05A01-01E
Power is not turned ON
FAIL state
Memory cannot be backed up
Panel key operation is not normal
LCD is not normal
Measured value incorrect
Measured temperature is incorrect
Measured value fluctuates
External storage media is not normal
Power cable connection
Fuse is blown
Power ass’y
CPU ass’y
Memory ass’y
Display ass’y
CPU ass’y
Memory ass’y
Display ass’y
Optional terminal ass’y
Battery connector is disconnected?
Battery voltage is low (less than +3.0V)
CPU ass’y
Memory ass’y
Display ass’y
FFC ass’y of the keyboard is disconnected/broken
Keyboard ass’y
CPU ass’y
Memory ass’y
Display ass’y
FFC ass’y of the LCD is disconnected/ broken
CPU ass’y
Memory ass’y
Display ass’y
LCD ass’y
Input wiring is disconnected
Noise
A/D ass’y
Scanner ass’y
Input is disconnected
Noise
Terminal cover is removed
RJC INT/EXT setting
A/D board ass’y
Input terminal
Scanner board ass’y
Power frequency setting is incorrect
Noise
Floppy disk/Zip disk/PC card drive unit
5
5-3
RJC BOARD ASSY
B9968SF
CN1
CN5
TERMINAL ASSY
B9968UK(FAST 4CH) B9968RQ(CLAMP FAST 4CH) B9968UE(SLOW 6CH) B9968RU(CLAMP SLOW 6CH) B9968UG(SLOW 12CH)
B9968RW(CLAMP SLOW 12CH) B9968UL(SLOW 6CH ISO) B9968RR(CLAMP SLOW 6CH ISO) B9968UN(SLOW 12CH ISO)
B9968RQ(CLAMP SLOW 12CH ISO)
CN1
CN12
CN2
CN14
CN3
CN13
CN4
CN15
ALARM BOARD ASSY
B9968UR REM
B9968US ALM
B9968UT REM/ALM
CN1
CN16
TPS2CH BOARD ASSY
TPS4CH BOARD ASSY
B9968QU TPS2CH/ALM/REM B9968QV TPS4CH/REM
B9968QT TPS2CH/ALM B9968QW TPS4CH
CN1 CN1
CN7
CN1
AD BOARD ASSY
CN8
CN101
CN3
SCANNER ASSY
B9968QC(FAST 4CH) B9968QF(FAST 4CH CU)
B9968QB(FAST 2CH) B9968QE(FAST 2CH CU)
B9968QA(SLOW) B9968QD(SLOW CU)
B9968SA(FAST 2CH) B9968SE(SLOW 12CH)
B9968SB(FAST 4CH) B9968SY(SLOW 6CH ISO)
B9968SC(SLOW 6CH) B9968UY(SLOW 12CH ISO)
CN10
CN1
COMM BOARD ASSY
B9968SQ STD
B9968TQ +RS-232
B9968TP +RS-422
CN17
CN1 CN4 TEST
COMM TERM BOARD ASSY
B9968RG STD
B9968RJ +RS-232
B9968RK +RS-422, FFB
MOTHER BOARD ASSY
B9967TB(SCREW)
B9967UB(INLET)
CN2
ETHERNET
CN3
RS-232
TM1
RS-422
CN4
SCREW
CN5
CN1
INLET
CN5
CN9
CN4
SUBPOW BOARD ASSY
B9967TD SCREW(CN1)
B9967TE INLET(CN5)
B9967UD SCREW(CN1) AD/DC24V
CN2
CN1
CPU BOARD ASSY
B8700RA
CN2 CN3
CN3
CN1
DISPLAY BOARD ASSY
B8702TA
CN2 CN3
CN2
CN1
MEMORY BOARD ASSY
B8702NP
CN2
POW CABLE
B9968MG
POW CABLE
B9967MC
CN1 CN2
POWER SUPPLY
A1485UP
B9967TF AC/DC24V
DISP CABLE
B9967MD
CONN FFC
B8702CP
CN11
CONN BOARD
ASSY
B8702TE
(KB1, KB2)
B8702TG
CN1
BATTERY ASSY
B9900BR
CN12
SW CABLE
B9967MA
CN1
SW BOARD
ASSY
B9967TC
LCD&INVERTER UNIT
A1053VA
SENSOR CABLE
B8702CB
CN1
IR SENSOR
BOARD ASSY
B8702TC
CN1
CN1
IDE BOARD ASSY
B9968ST
CN2
IDE FFC
B9968MB
CN1
Zip CONN BOARD ASSY
B9968SU
CN2
CN1
PC-CARD BOARD ASSY
B9968SV
CN2
Zip DRIVE
A1131UN
Schematic Diagram
RJC BOARD ASSY
B9968SF
RJC BOARD ASSY
B9968SF
CN1
CN5
TERMINAL ASSY
B9968UK(FAST) B9968RQ(CLAMP FAST)
B9968UF(SLOW) B9968RV(CLAMP SLOW)
B9968UM(SLOW ISO)
B9968RS(CLAMP SLOW ISO)
CN1
CN12
CN2
CN14
CN3
CN11
CN4
CN13
CN1
CN5
TERMINAL ASSY
B9968UK(FAST) B9968RQ(CLAMP FAST)
B9968UF(SLOW) B9968RV(CLAMP SLOW)
B9968UM(SLOW ISO)
B9968RS(CLAMP SLOW ISO)
CN1
CN22
CN2
CN24
CN3
CN21
CN4
CN23
RJC BOARD ASSY
B9968SF
CN1
CN5
CN1
CN32
TERMINAL ASSY
B9968UF(SLOW)
B9968UM(SLOW ISO)
B9968RV(CLAMP SLOW)
B9968RS(CLAMP SLOW ISO)
CN2
CN34
CN3
C31
CN4
CN33
ALARM BOARD ASSY
B9968UR REM
B9968US ALM
B9968UT REM/ALM
CN1
CN6
ALARM BOARD
ASSY
B9968US ALM
CN1
CN7
TPS4CH BOARD
ASSY
B9968QW TPS4CH
CN1
TPS4CH BOARD
ASSY
B9968QW TPS4CH
CN1
ALARM BOARD
ASSY
B9968US ALM
CN1
CN8
ALARM BOARD
ASSY
B9968US ALM
CN1
CN9
CN1
CN17
CN101
AD BOARD ASSY
B9968QC(FAST)
B9968QA(SLOW)
B9968QF(FAST CU)
B9968QD
(SLOW CU)
CN15
SCANNER ASSY
B9968SB(FAST)
B9968SD(SLOW)
B9968TY
(SLOW ISO)
CN26
CN1
CN27
CN101
AD BOARD ASSY
B9968QC(FAST)
B9968QA(SLOW)
B9968QF
(FAST CU)
B9968QD
(SLOW CU)
CN25
SCANNER ASSY
B9968SB(FAST)
B9968SD(SLOW)
B9968TY
(SLOW ISO)
CN36
CN1
CN37
CN101
AD BOARD ASSY
B9968QA(SLOW)
B9968QD
(SLOW CU)
CN35
SCANNER ASSY
B9968SD(SLOW)
B9968TY
(SLOW ISO)
CN4
CN1
COMM BOARD ASSY
B9968SQ STD
B9968TQ +RS-232
B9968TP +RS-422
CN5
CN1 CN4 TEST
COMM TERM
BOARD ASSY
B9968RG STD
B9968RJ +RS-232
B9968RK +RS-422, FFB
MOTHER BOARD ASSY
B9968SP(SCREW)
B9968RP(INLET)
CN2 CN3 TM1
ETHERENTRS-232 RS-422
CN42
SCREW
POW CABLE
B9968MJ
CN41
CN1
CN10
INLET
CN5
POW CABLE
B9968MG
CN2
CN4
CN4
SUB POW BOARD ASSY
B9968SL SCREW(CN1)
B9968TK SCREW(CN1)(AC/DC24V)
B9968TL INLET(CN5)
CN3
POW CABLE
B9968MH
CN2
CN1
CPU BOARD ASSY
B8700RA
CN3
CN1
DISPLAY BOARD ASSY
B8702TB
CN2 CN3
CN2
CN1
MEMORY BOARD ASSY
B8702NA
CN2
VGA OUT
CN1
POWER SW
BOARD ASSY
B9968SM
VGA CABLE
B9968MN
CN3
CN1
POWER SUPPLY
A1484UP(STD)
B9968SZ(AC/DC24V)
VGA BOARD ASSY
B9968UX
CN2
CN2
DISP CABLE
B9968MD
CONN FFC
B8702CA
INV CABLE
B8700QK
CN21
CONN BOARD
CN23
ASSY
B8702TD(KB1, KB2)
CN12
DISP-VGA CABLE
B9968MM
DISP CABLE
B9968MD
CN1
LCD&INVERTER UNIT
A1067VA
B8702TF
CN1
BATTERY ASSY
B9900BR
KEY FFC
B9968MC
SENSOR CABLE
B8702CB
CN1
CN1
SW BOARD ASSY
B9968SK
IR SENSOR BOARD ASSY
B8702TC
CN1
CN1
IDE BOARD ASSY
B9968ST
CN2
IDE FFC
B9968MB
CN1
Zip CONN BOARD ASSY
B9968SU
CN2
CN1
PC-CARD BOARD ASSY
B9968SV
CN2
Zip DRIVE
A1131UN
Chapter 7 Customer Maintenance Parts List
7.1
DX100P Customer Maintenance Parts List
Note:
Parts marked with a symbol are CMPL (Customer Maintenance Parts List) parts.
SM 04L05A01-01E
7-1
7
7.1 DX100P Customer Maintenance Parts List
Complete Set
5
6
7
7-2
9
7
8
1 2 3 4
Item
1
2
3
4
5
6
7
8
9
Part No.
B9967AM
B9967AN
B9967AP
Y9308LB
B8702BP
Qty
1
2
1
1
1
-
A1347EF
A1352EF
B9968AT
B9968AK
B9967AX
1
2
2
4
2
1
Description
Tag Cover
Tag Plate (DX102P, 104P)
(select)
Tag Plate (DX106P, 112P)
B.H. Screw, M3x8
Bezel Assembly (see page 7-5)
Fuse Holder
Fuse (not /P1)
Fuse (/P1)
(select) (see page 7-8)
Sheet (not /H5 )
Sheet (not /H5 )
Packing
Note:
CMPL Parts
SM 04L05A01-01E
24
23 28 27 26 25
9
10 11 12
18 17
14
16 15 13
20 21 22
19
6 5
1
4 3 2
7
8
41
42
44 45
43
46 47 48
7.1 DX100P Customer Maintenance Parts List
29 30 31
36
35
33
32
34
7
38 39 40
37
SM 04L05A01-01E
7-3
7.1 DX100P Customer Maintenance Parts List
Item
3
4
5
1
2
Part No.
B9967CS
Y9308LB
B9960MX
B9905CF
B9967CT
Qty
1
2
2
2
1
Description
SW Lever Assembly
B.H. Screw, M3x8
Stud
Roller
SW Lever
6
7
8
B9967BQ
B9968QB
B9968QC
B9968QA
B9968QE
1
1
1
1
1
Knob
Fast AD (PT) Assembly (DX102P not /N1)
Fast 2AD (PT) Assembly (DX104P not /N1)
Slow AD (PT) Assembly (DX106P, 112P not /N1)
Fast AD (CU) Assembly (DX102P /N1)
B9968QF
B9968QD
B9968SA
B9968SB
B9968SC
1
1
1
1
1
Fast 2AD (CU) Assembly (DX104P /N1)
Slow AD (CU) Assembly (DX106P, 112P /N1)
2ch Scanner Assembly (DX102P)
4ch Scanner Assembly (DX104P)
6ch Scanner Assembly (DX106P not /N1, /N2)
9
10
16
17
18
19
11
12
13
14
15
B9968SY
B9968SE
B9968UY
B8702LP
B8700RA
B9967TA
B8702NP
B8702MP
-
-
B9900BR
B9968EM
A9069KY
B9967DA
B9967DB
20
21
B9967DD
B9967DC
B9968TQ
B9968TP
B9968SQ
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6ch Scanner Assembly (ISO) (DX106P /N1, /N2)
12ch Scanner Assembly (DX112P not /N1, /N2)
12ch Scanner Assembly (ISO) (DX112P /N1, /N2)
CPU Board Assembly
CPU Board Assembly
Display Board Assembly
Memory Assembly
Name Plate
Memory Board & Battery Assembly
Memory Board Assembly
Item
37
38
Battery Assembly
Rivet
Clamp
COMM Board Assembly (/C2)
COMM Board Assembly (/C3)
39
40
41
42
43
COMM Board Assembly (not /C2, /C3)
COMM Board Bracket
COMM Board Assembly (/C2)
COMM Board Assembly (/C3)
COMM Board Assembly (not /C2, /C3)
44
45
46
47
48
Part No.
B9968GL
A1492JS
Qty
1
1
Description
ATA Drive Assembly (DX1 P-3)
Socket
Y9208LB
B9968SV
B9967GD
B9967DM
B9968GD
A1150UN
Y9203LB
B9968SU
B9968ST
B9968MB
2
1
1
1
1
1
3
1
1
1
Screw
PC-Card Assembly
Zip Drive Assembly (DX1 P-2)
Sheet
Zip Drive Assembly
Memory System
Screw
Zip Conn Board Assembly
IDE Board Assembly
IDE FFC
22
23
24
25
26
27
28
B9968CZ
B9968CZ
B9967AD
B9967DY
B9967CU
B9967CV
B9967DV
B9967CW
B9967DW
B9967TD
1
1
1
1
1
B9967TE 1
B9967UD 1
A1485UP
B9967TF
B9967CX
1
1
1
1
2
1
1
1
Gel Sheet (not /C3)
(select)
Gel Sheet (/C3)
Name Plate (not /P1)
(select)
Name Plate (/P1)
S-Power Assembly (not /H5 , /P1)
I-Power Assembly (/H5 and not /P1)
24V-Power Assembly (/P1)
(select)
Power Bracket Cover (not /P1)
(select)
Power Bracket Cover (/P1)
S-Sub Pow Board Assembly (not /H5 , /P1)
I-Sub Pow Board Assembly (/H5 and not /P1)
S-Sub Pow Board Assembly (/P1)
Power Supply (not /P1)
DC Power Board Assembly (/P1)
Power Bracket Base
(select)
(select)
29
30
31
32
33
B9967DP
B9961BQ
Y9412ES
B9961BS
B9961BR
1
1
2
2
2
Case Assembly (/H5 )
Handle (/H5 )
F.H. Screw, M4x12 (/H5 ) (add G9622AG)
Foot (/H5 )
Foot (/H5 )
34
35
36
Y9306LS
Y9304LB
4
2
B9967TB 1
B9967UB 1
B.H. Screw, M3x6 (/H5 )
B.H. Screw, M3x4
Mother Board Assembly (not /H5 )
Mother Board Assembly (/H5 )
(select)
Note:
CMPL Parts
7-4
SM 04L05A01-01E
7.1 DX100P Customer Maintenance Parts List
Bezel Assembly
18c
18a
20
18
19
21
22
18b
2 3 4 5 6
6
7
8
9
10
11
Item
3
4
1
2
5
Part No.
B9967BH
B9967BN
B9567AQ
B9967BP
E9655AL
Qty
1
1
1
1
1
Description
Key Case Assembly
Hinge Pin
Spring
Front Plate
Spring
B9967BM
B9967BJ
B9967BL
B9967TC
B9967BZ
B9967BK
1
1
1
1
1
1
Door Knob
Front Cover
Key Top
SW Board Assembly
Micro SW Pin
Front Case
SM 04L05A01-01E
11
9
8
7
15
14
13
12
10
1
17
16
Item
12
13
14
15
16
Part No.
B9967BU
B9967AY
B9967MA
B9967BT
B9967BX
Qty
1
1
2
1
1
Description
Screw
Packing
Key FPC
FPC Guard
Rivet
17
18
B8702BQ
B9967BF
18a A1053VA 1
18b B9967AQ 1
1
1
18c A1039VZ 1
Sub Bezel Assembly
LCD Assembly
LCD
Name Plate
Back Light Module
19
20
B9968BM
B9967MB
2
1
Hinge Arm
Display FFC
21 B9967BY 1 Stay Bracket
22 B9968EN 1 Bushing
7-5
7
7.1 DX100P Customer Maintenance Parts List
17
18
16
25
19
20
22
21
23
26
24
14
15
7-6
7
11
9
10
12
13
8
4
5
2
3
1
6
SM 04L05A01-01E
7.1 DX100P Customer Maintenance Parts List
7
2
3
4
5
6
Item
1
Part No.
B9968KA
B9968KB
B9968KC
B9968KD
B9968KE
Qty
1
1
1
1
1
Description
Option Terminal Assembly*1
Option Terminal Assembly*8, *14
Option Terminal Assembly*2
Option Terminal Assembly*9, *15
Option Terminal Assembly*3
B9968KJ
B9968KK
B9968KL
B9968KM
B9968KN
1
1
1
1
1
Option Terminal Assembly*10
Option Terminal Assembly*7
Option Terminal Assembly*5
Option Terminal Assembly*12, *16
Option Terminal Assembly*6
Item Part No.
13 B9967FD
B9968FV
B9967FA
B9967FE
B9967FB
Qty Description
1
1
1
1
1
Name Plate (DX102P not /H2)
Name Plate (DX104P not /H2)
Name Plate (DX106P not /H2, /N1, /N2)
Name Plate (DX106P /N1, /N2 not /H2)
Name Plate (DX112P not /H2, /N1, /N2)
B9967FF 1 Name Plate (DX112P /N1, /N2 not /H2)
B9968JH 1 Name Plate (DX102P /H2)
B9968JJ
B9968JL
B9968JM
1
1
1
Name Plate (DX104P /H2)
Name Plate (DX106P /H2 and not /N1, /N2)
Name Plate (DX106P /H2 and /N1, /N2)
B9968KP
B9968KQ
B9968KR
B9968KT
B9968KU
B9968KV
B9968KW
B9968KX
B9968KY
B9968DN
B9968DJ
B9968DF
B9900SG
B9968DG
B9968EW
1
1
1
1
1
1
1
1
1
1
B9968EX
B9968EY
B9968EZ
B9968FA
B9968FE
1
1
1
1
1
2
1
2
1
1
Option Terminal Assembly*13, *17
Option Terminal Assembly*4
Option Terminal Assembly*11
Option Terminal Assembly*19
Option Terminal Assembly*20, *24
Option Terminal Assembly*23
Option Terminal Assembly*22
Option Terminal Assembly*18
Option Terminal Assembly*21
Conn Cover Assembly (not option)
14
15
B9968JN
B9968JP
B9967AE
B9967DZ
B9968EG
1
1
1
1
1
Name Plate (DX112P /H2 and not /N1, /N2)
Name Plate (DX112P /H2 and /N1, /N2)
Name Plate (not /H5 , /P1)
(select)
Name Plate (/P1)
Power Plate (not /H5 )
16
17
18
B9967AF
B9968RJ
B9968RK
B9968RG
Y9308LB
1
1
1
1
2
Name Plate (/H5 and not /P1)
COMM Board Assembly (/C2)
COMM Board Assembly (/C3)
COMM Board Assembly (not /C2, /C3)
B.H. Screw, M3x8
19
20
B9968AJ
B9968AG
B9968AH
Y9305LB
1
1
1
1
Sheet (not /C2, /C3)
Name Plate (/C2)
Name Plate (/C3)
B.H. Screw, M3x5
(select)
21
22
23
24
B9968EH
B9968EJ
Y9305TS
Y9308LB
B9968EE
1
1
1
1
1
Blind Bracket (not /C2, /C3)
RS-232 Bracket (/C2)
Tapping Screw (not /C3)
B.H. Screw, M3x8
Terminal
(select)
25 A1447JZ 1 Modular Cover
26 B9968HE 1 Name Plate (/H5 and not /P1)
B9968FF
B9968FH
B9968FJ
B9968FK
B9968FL
1
1
1
1
1
Screw
Cover Assembly
Screw
Cover
Name Plate*1
Name Plate*8, *14
Name Plate*2
Name Plate*9, *15
Name Plate*3
Name Plate*10
Name Plate*7
Name Plate*5
Name Plate*12, *16
Name Plate*6
Name Plate*13, *17
(select)
8
9
10
11
12
B9968FM
B9968FN
B9967FM
B9967FL
B9967FN
1
1
1
1
1
Name Plate*4
Name Plate*11
Name Plate*19
Name Plate*20, *24
Name Plate*23
B9968FP
B9967FK
B9967FJ
B9968LL
B9968LJ
1
1
1
1
1
Name Plate*22
Name Plate*18
Name Plate*21
Input Terminal Assembly (DX102P not /H2)
Input Terminal Assembly (DX104P not /H2)
B9968LD
B9968LM
B9968LH
B9968LR
B9968LS
B9968LT 1 Input Terminal Assembly (DX104P /H2)
B9968LU
B9968LV
B9968LW
B9968LX
B9968DJ
B9968DF
B9900SG
B9968DG
1
1
1
1
1
1
1
1
1
2
1
2
1
Input Terminal Assembly (DX106P not /H2, /N1, /N2)
Input Terminal Assembly (DX106P /N1, /N2 not /H2)
Input Terminal Assembly (DX112P not /H2, /N1, /N2)
Input Terminal Assembly (DX112P /N1, /N2 not /H2)
Input Terminal Assembly (DX102P /H2)
Input Terminal Assembly (DX106P /H2 and not /N1, /N2)
Input Terminal Assembly (DX106P /H2 and /N1, /N2)
Input Terminal Assembly (DX112P /H2 and not /N1, /N2)
Input Terminal Assembly (DX112P /H2 and /N1, /N2)
Screw
Cover Assembly
Screw
Cover
Note:
CMPL Parts
Model Code
DX1 P- -
Suffix Code (options)
/A1
/A2
/A3
/AR1
/AR2
/A1
/A2
/F1
/F1
/F1
/A1
/A2
/A3
/A1
/A2
/AR1
/AR2
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/R1
/A1
/AR1
/A1 /R1
/R1
/R1
/TPS2
/TPS2
/TPS2
/TPS2
/TPS2
/TPS4
/TPS4
*1
*2
*3
*14
*15
*4
*5
*6
*7
*8
*9
*10
*11
*12
*13
*16
*17
*18
*19
*20
*24
*21
*22
*23
7
SM 04L05A01-01E
7-7
7.2
DX100P Standard Accessories
5
1
6
2
3
7
8
4
9
Item
3
4
1
2
6
7
8
Part No.
A1006WD
A1009WD
A1023WD
A1024WD
A1347EF
A1352EF
IM04L05A01-01E
IM04L05A01-17E
IM04L05A01-61E
B9900BX
10
Qty
Description
1
1
1
1
Power Supply Code (UL/CSA standard) * , †
Power Supply Code (VDE standard) ‡
Power Supply Code (BS standard)
§
Power Supply Code (AS standard) ||
(select)
1 Fuse (not /P1)
(select)
1
1
1
1 Fuse (/P1)
2
DX100P User’s Manual
DX100P/DX200P Communication Interface User’s Manual
DAQSIGNIN User’s Manual
Bracket Assembly (not /H5 )
11
9 E9655FX
10 A1053MP
11 B9968PK
12 DX150-01
DX150-02
5 B.H. Screw, M4x6 ( )
1 Mag Memory : Zip 100MB disk (DX1 P-2)
1 Memory System : ATA flash memory card (DX1 P-3)
1 DAQSIGNIN (J)
1 DAQSIGNIN (E)
(select)
Note:
*
†
DX1 P- - - /H5M
DX1 P- - - /H5D
‡
§
||
DX1 P- - - /H5F
DX1 P- - - /H5J
DX1 P- - - /H5R
CMPL Parts
7-8
SM 04L05A01-01E
7.3
DX200P Customer Maintenance Parts List
SM 04L05A01-01E
Note:
Parts marked with a symbol are CMPL (Customer Maintenance Parts List) parts.
7-9
7
7.3 DX200P Customer Maintenance Parts List
Complete Set
7-10
1
2
5 4 3
9
8
Item
1
2
3
4
5
6
7
8
9
Part No.
B8702BA
B8702BE
A1423EF
A1354EF
Y9414LB
B9968AN
B9968AP
B9968AM
B9968AT
B9968AK
B9968AX
B9968AD
B9968HL
1
4
4
1
1
1
1
1
Qty
1
1
2
2
3
Description
Bezel Assembly
Bezel Assembly*
(select) (see page 7-13)
Fuse (not /P1)
Fuse (/P1)
(select) (see page 7-16)
B.H. Screw, M4x14
Tag Plate (DX210P, 220P, 230P)
Tag Plate (DX204P, 208P)
Tag Cover
Sheet (not /H5 )
Sheet (not /H5 )
(select)
Packing
Name Plate (not /P1)
Name Plate (/P1)
(select)
Note:
* DX2 P- -1
† DX2 P- -2
CMPL parts
7
6
SM 04L05A01-01E
7.3 DX200P Customer Maintenance Parts List
1
42
4
5
2
3
6
7
8
9
10
11
36 37
35
38
39
40
41
1314 15
21 20 19 22
18
17
16
29
12
34
33
32
31
30
24
23
7
28
27
26
25
SM 04L05A01-01E
7-11
7.3 DX200P Customer Maintenance Parts List
24
25
26
27
Item Part No.
Qty
1
2
B9968SL
B9968TL
B9968TK
B9968QC
B9968QA
1
1
1
1
1
3
B9968QF
B9968QD
B9968SB
B9968SD
B9968TY
1
1
1
1
1
Description
S-Sub Power Board Assembly (not /H5 , /P1)
I-Sub Power Board Assembly (/H5 and not /P1)
S24-Sub Power Board Assembly (/P1)
(select)
Fast 2AD (PT) Assembly (DX204P, 208P) (not /N1)
Slow AD (PT) Assembly (DX210P, 220P, 230P) (not /N1)
(select)
Fast 2AD (CU) Assembly (DX204P, 208P) (/N1)
Slow AD (CU) Assembly (DX210P, 220P, 230P) (/N1)
4ch Scanner Assembly (DX204P, 208P)
10ch Scanner Assembly (DX210P, 220P, 230P) (not /N1, /N2)
10ch ISO Scanner Assembly (DX210P, 220P, 230P) (/N1 or /N2)
(select)
20
21
22
23
15
16
17
18
19
4
5
12
13
14
B9968QC
B9968QA
B9968QF
B9968QD
B9968SB
B9968TP
B9968SQ
B8702LA
B8700RA
B9968CX
1
1
1
1
1
1
1
1
Fast 2AD (PT) Assembly (DX208P) (not /N1)
Slow AD (PT) Assembly (DX220P, 230P) (not /N1)
Fast 2AD (CU) Assembly (DX208P) (/N1)
Slow AD (CU) Assembly (DX220P, 230P) (/N1)
4ch Scanner Assembly (DX208P)
Comm Board Assembly (/C3)
Comm Board Assembly (not /C2, /C3)
CPU Board Assembly
CPU Board Assembly
CPU Bracket
(select)
6
7
B9968SD
B9968TY
B9968QA
B9968QD
B9968SD
1
1
1
1
1
10ch Scanner Assembly (DX220P, 230P) (not /N1, /N2)
10ch ISO Scanner Assembly (DX220P, 230P) (/N1or /N2)
Slow AD (PT) Assembly (DX230P) (not /N1)
Slow AD (CU) Assembly (DX230P) (/N1)
(select)
10ch Scanner Assembly (DX230P) (not /N1, /N2)
(select)
(select)
8
B9968TY
Y9414LB
1 10ch ISO Scanner Assembly (DX230P) (/N1 or /N2)
1 B.H. Screw, M4x14
9 B9968EL 1 Clamp
10 A1193MN 1 Magnetic Parts
11 B9968TQ 1 Comm Board Assembly (/C2)
(select)
B8700RK
B8702NA
B8702MA
-
B9900BR
1
1
1
1
1
Display Board Assembly
Memory Board Assembly
Name Plate
Memory Board & Battery Assembly
Battery Assembly
A9069KY
B9968EM
-
A1484UP
B9968SZ
B9968SP
B9968RP
B9968GL
A1492JS
Y9208LB
1
1
1
1
2
1
1
1
1
1
Clamp
Rivet
Memory Board Assembly
Power Supply (not /P1)
DC24 Power Assembly (/P1)
(select)
Mother Board Assembly (not /H5 )
Mother Board Assembly (/H5 )
ATA Drive Assembly(DX2 P-3)
Socket
Screw
(select)
28
29
30
31
32
B9968SV
B9968GD
A1150UN
Y9203LB
B9968MB
33
34
B9968SU
B9968ST
35 B9968HQ 1
36 B9968GS 1
37 1
1
1
1
3
1
1
1
PC-Card Board Assembly
Zip Drive Assembly(DX2 P-2)
Memory System
Screw
IDE FFC
Zip Conn Board Assembly
IDE Board Assembly
VGA Board Assembly (/D5)
Clamp
Bracket
38 B9968UX 1 VGA Board Assembly
39 A1193MN 1 Magnetic Parts (/D5)
40 Y9414LB 1 B.H. Screw, M4x14 (/D5)
41 B9968EL
42 B9968DQ
1 Clamp (/D5)
1 Bracket (/H5 )
7-12
SM 04L05A01-01E
Bezel Assembly
26
7.3 DX200P Customer Maintenance Parts List
25
24 23
28
27
22
29
21
20
19
2 3 4
Qty
5
6
7
1
Item
1
7
8
5
6
2
3
4
9
10
11
12
13
Part No.
B9968BR
B9968BV
B9968BX
B9900NQ
B9968BW
B9968BS
B9567AQ
B9968BY
B9968EA
B9968EC
B9968SK
B9968BT
B9968BZ
B9968AY
B9968GZ
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
5
1
1
1
1
1
1
1
1
Description
Key Case Assembly (for English)
Key Case Assembly (for Japanese)
Door Knob
Spring
Front Plate
(select)
Front Cover
Spring
Hinge Pin
Key Top (for English)
Key Top (for Japanese)
Switch Board Assembly
Front Case
Micro Switch Pin
Packing
Screw
(select)
18
17
16
15
14
9
8
13
11
12
10
Qty
24
25
26
27
28
19
20
21
22
23
29
Item
14
15
16
17
18
Part No.
B9968BU
B9968MC
B8702BB
A1067VA
B9968ML
B9968BL
A1527UP
B9968EN
B9988DL
B9968BM
B9968BQ
B9543SQ
B9968BP
B9968SM
B9988DL
A1046VZ
1
1
1
1
1
1
1
1
1
1
Description
FPC Guard
Key FFC
Sub Bezel Assembly
LCD
Inverter Cover
1
2
1
1
2
1
2
1
1
2
Stay Bracket
Power Supply
Bushing
Screw
Hinge Arm
1
5
1
1
1
1
5
1
1
1
Hinge Bracket
NRP-345
Hinge Bracket
Power Switch Board Assembly
Screw
1 1 Back Light
7
SM 04L05A01-01E
7-13
7.3 DX200P Customer Maintenance Parts List
50 49
51
56
55
60
52
53
54
59 48
57
61
62
25
26
29
30
19 20
23
24
27
28
21
22
31
32
35
36
33
34
37
38
41
42
39
40
47 46 45
7-14
58
14
16
17
15
18
13
4
5
2
3
6
1
8
10
11
9
12
7
43 44
SM 04L05A01-01E
7.3 DX200P Customer Maintenance Parts List
Item
1
Part No.
B9968LE
Qty
1
Description
Input Terminal Assembly (DX210P, 220P, 230P) (not /H2, /N1, /N2)
4
5
2
3
6
B9968JB
B9968JC 1 Input Terminal Assembly (DX210P, 220P, 230P) (/H2 and /N1, /N2)
B9968LJ
B9968LT
B9968DJ
B9968DF
B9900SG
B9968DG
B9968EP
1
1
1
2
1
2
1
1
Input Terminal Assembly (DX210P, 220P, 230P) (/H2 and not /N1, /N2)
Input Terminal Assembly (DX204P, 208P) (not /H2)
Input Terminal Assembly (DX204P, 208P) (/H2)
Screw
Cover Assembly
Screw
Cover
Name Plate (DX210P, 220P, 230P) (not /H2, /N1, /N2)
B9968FS 1 Name Plate (DX210P, 220P, 230P) (/N1, /N2 and not /H2)
B9968JQ 1 Name Plate (DX210P, 220P, 230P) (/H2 and not /N1, /N2)
B9968JR 1 Name Plate (DX210P, 220P, 230P) (/H2 and /N1, /N2)
B9968FV 1 Name Plate (DX204P, 208P) (not /H2)
B9968JJ 1 Name Plate (DX204P, 208P) (/H2)
11
12
B9968DG
B9968EQ
B9968FT
B9968JS
1
1
1
1
Cover
Name Plate (DX220P, 230P) (not /H2, /N1, /N2)
Name Plate (DX220P, 230P) (/N1, /N2 and not /H2)
Name Plate (DX220P, 230P) (/H2 and not /N1, /N2)
B9968JT 1 Name Plate (DX220P, 230P) (/H2 and /N1, /N2)
13
B9968FW 1 Name Plate (DX208P) (not /H2)
B9968JK 1 Name Plate (DX208P) (/H2)
B9968LG 1 Input Terminal Assembly (DX230P) (not /H2, /N1, /N2)
B9968LQ 1 Input Terminal Assembly (DX230P) (/N1, /N2 and not /H2)
B9968JF 1 Input Terminal Assembly (DX230P) (/H2 and not /N1, /N2)
(select)
Model Code
DX2 P- -
/A1
/A2
/A3
/A4
/A5
Suffix Code (options)
/A1
/A2
/A3
/A4
/A5
/A1
/A2
/A3
/A4
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/A1
/A2
/A3
/A4
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/TPS4
/TPS8
/AR1
/AR2
/AR1 /F1
/AR2 /F1
7 B9968LF 1 Input Terminal Assembly (DX220P, 230P) (not /H2, /N1, /N2)
B9968LP 1 Input Terminal Assembly (DX220P, 230P) (/N1/N2 and not /H2)
B9968JD 1 Input Terminal Assembly (DX220p, 230P) (/H2 and not /N1, /N2)
B9968JE 1 Input Terminal Assembly (DX220P, 230P) (/H2 and /N1, /N2)
B9968LK 1 Input Terminal Assembly (DX208P) (not /H2)
58
8
9
10
B9968JA 1 Input Terminal Assembly (DX208P) (/H2)
B9968DN 1 Conn Cover Assembly (DX210P, 204P)
B9968DJ
B9968DF
B9900SG
2
1
2
Screw
Cover Assembly
Screw
Item Part No.
Qty
Description
25 B9968KF 1 Option Terminal Assembly*4, *5, *9, *10
58 B9968DN 1 Conn Cover Assembly
26
27
28
B9968DF
B9968DG
1
1
B9900SG 2
Cover Assembly
Cover
Screw
29 B9968DJ 2
30 B9968FB 1
58
32
Screw
Name Plate*4, *5, *9, *10
31 B9968KG 1 Option Terminal Assembly *5, *10
B9968KW 1 Option Terminal Assembly *23
B9968DN 1 Conn Cover Assembly
B9968DF 1 Cover Assembly
*17
*18
*19
*20
*21
*22
*23
*9
*10
*11
*12
*13
*14
*15
*16
*24
*25
*26
*27
*1
*2
*3
*4
*5
*6
*7
*8
58
14
15
16
17
18
19 B9968KA 1 Option Terminal Assembly*1
58
B9968JG 1 Input Terminal Assembly (DX230P) (/H2 and /N1, /N2)
B9968DN
B9968DJ
B9968DF
B9900SG
1
2
1
2
Conn Cover Assembly (DX204P, 208P, 210P, 220P)
Screw
Cover Assembly
Screw
B9968DG
B9968ER
1
1
Cover
Name Plate (DX230P) (not /H2, /N1, /N2)
B9968FU 1 Name Plate (DX230P) (/N1, /N2 and not /H2)
B9968JU 1 Name Plate (DX230P) (/H2 and not /N1, /N2)
B9968JV 1 Name Plate (DX230P) (/H2 and /N1, /N2)
B9968KB 1 Option Terminal Assembly*12, *24
B9968KC 1 Option Terminal Assembly*2
B9968KD 1 Option Terminal Assembly*13, *25
B9968KE 1 Option Terminal Assembly*3, *4, *5
B9968KJ 1 Option Terminal Assembly*14, *15, *16
B9968KK 1 Option Terminal Assembly*11
B9968KL 1 Option Terminal Assembly*7
B9968KM 1 Option Terminal Assembly*18, *26
B9968KN 1 Option Terminal Assembly*8
B9968KP 1 Option Terminal Assembly*19, *27
B9968KQ 1 Option Terminal Assembly*6, *9, *10
B9968KR 1 Option Terminal Assembly*17, *20, *21
B9968DN 1 Conn Cover Assembly
20 B9968DF 1
21 B9968DG 1
22 B9900SG 2
23 B9968DJ 2
24 B9968EW 1
B9968EX 1
Cover Assembly
Cover
Screw
Screw
Name Plate*1
Name Plate*12, *24
(select)
33
34
35
36
B9968DG 1
B9900SG 2
B9968DJ 2
B9968FC 1
B9968FP 1
Cover
Screw
Screw
Name Plate *5, *10
Name Plate *23
(select)
37 B9968KH 1 Option Terminal Assembly *5
B9968KW 1 Option Terminal Assembly *22, *23
58
38
B9968DN 1 Conn Cover Assembly
B9968DF 1
39 B9968DG 1
Cover Assembly
Cover
40 B9900SG 2
41 B9968DJ 2
42 B9968FD 1
43
Screw
Screw
Name Plate *5
B9968FP 1 Name Plate *22, *23
B9961BS 4 Foot (/H5 )
(select)
44
45
46
47
48
Y9306LS 4 B.H. Screw, M3x6 (/H5 )
B9968AF
Y9412ES
B9961BQ
B9968EE
1
2
1
1
Name Plate (/H5 and not /P1)
F.H. Screw, M4x12 (/H5 )
Handle (/H5 )
Terminal
49
50
51
52
B9968AE
B9968HM
B9968RJ
B9968RK
B9968RG
1
1
1
1
1
Y9308LB
B9968AG
B9968AH
B9968AJ
2
1
1
1
Name Plate (not /H5 /P1)
Name Plate (/P1)
(select)
COMM Term Board Assembly (/C2)
COMM Term Board Assembly (/C3)
COMM Term Board Assembly (not /C2,
/C3)
B.H. Screw, M3x8
Name Plate (/C2)
Name Plate (/C3)
Sheet (not /C2, /C3)
(select)
B9968EY 1
B9968EZ 1
B9968FA 1
B9968FE 1
B9968FF 1
B9968FH 1
B9968FJ 1
B9968FK 1
B9968FL 1
B9968FM 1
B9968FN 1
Name Plate*2
Name Plate*13, *25
Name Plate*3, *4, *5
Name Plate*14, *15, *16
Name Plate*11
Name Plate*7
Name Plate*18, *26
Name Plate*8
Name Plate*19, *27
Name Plate*6, *9, *10
Name Plate*17, *20, *21
(select)
53
54
55
56
Y9305LB
B9968EG
B9968EH
B9968EJ
Y9305TS
1
1
1
1
1
B.H. Screw, M3x5
Power Plate (not /H5 )
Blind Bracket (not /C2, /C3)
RS-232 Bracket (/C2)
Tapping Screw (not /C3)
(select)
57
59
60
61
62
Y9308LB
B9968HE
A1447JZ
B9968MN
B9968EK
1
1
1
1
1
B.H. Screw, M3x8
Name Plate (/H5 and not /P1)
Modular Cover
VGA Cable (/D5)
Cap (not /D5)
SM 04L05A01-01E
7-15
7
7.4
DX200P Standard Accessories
5
1
6
2
7
3
8
9
4
7-16
Item Part No.
3
4
5
1 A1006WD
2 A1009WD
A1023WD
A1024WD
A1423EF
8
9
10
11
6
A1354EF 1
IM04L06A01-01E 1
IM04L05A01-17E 1
IM04L05A01-61E
7 B9900BX
1
2
E9655FX
A1053MP
B9968PK
DX150-01
DX150-02
1
1
1
5
1
Qty
1
1
1
1
1
10
Description
Power Supply Code (UL.CSA standard) *
, †
Power Supply Code (VDE standard) ‡
Power Supply Code (BS standard)
Power Supply Code (AS standard)
§
||
Fuse (not /P1)
(select)
(select)
Fuse (/P1)
DX200P User’s Manual
DX100P/DX200P Communication Interface User’s Manual
DAQSIGNIN User’s Manual
Bracket Assembly (not /H5 )
B.H. Screw, M4x6 ( )
Mag Memory : Zip 100MB disk (DX2 P-2)
Memory System :ATA flash memory card (DX2 P-3)
DAQSIGNIN (J)
(select)
DAQSIGNIN (E)
11
Note:
*
†
‡
§
||
DX2 P- /H5M
DX2 P- /H5D
DX2 P- /H5F
DX2 P- /H5J
DX2 P- /H5R
CMPL parts
SM 04L05A01-01E
advertisement
Key Features
- High-speed data acquisition
- Multiple input channels
- Advanced data processing
- Ethernet communication
- Self-diagnostic functions
- User-friendly interface
