WAGNER Tiger 72-300 High-pressure piston pump Operating manual

Operating manual
Tiger 72-300
Edition 04/2005
IceBreaker
Highpressure-piston-pump
"?
II 2G IIB T3
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Contents
1
1.1
1.2
ABOUT THESE INSTRUCTIONS
Languages
Warnings, notes and symbols in these instructions
5
5
5
2
2.1
2.1.1
2.1.2
2.1.3
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.3
2.4
2.4.1
2.4.2
2.4.3
2.4.4
GENERAL SAFETY INSTRUCTIONS
Safety instructions for the operator
Electrical equipment
Personnel qualifications
A safe work environment
Safety instructions for personnel
Safe handling of WAGNER spray units
Earth the unit
Material hoses
Cleaning
Handling hazardous liquids, varnishes and paints
Touching hot surfaces
Correct use
Use in an explosion hazard area
Correct use
Explosion protection identification
Max. surface temperature
Safety instructions
6
6
6
6
6
6
7
7
7
8
8
8
8
9
9
9
9
9
3
3.1
3.2
3.3
PRODUCT LIABILITY AND WARRANTY
Important notes on product liability
WarrantY
CE-CONFORMITY
11
11
11
12
4
4.1
4.1.1
4.1.2
4.1.3
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.4
4.4.1
4.4.2
4.4.3
4.4.3.1
DESCRIPTION
Typical applications
Using in Accordance with the instructions
Suitable spray materials
Typical applications
Scope of supply
Data
Materials of paint wetted parts
Recommended V-packings
Technical data
Dimensions and connections
Volume flow
Performance diagrams
Functions
Pump
Pressure regulator unit
High-pressure filter (optional)
Standard HP-filter (optional)
13
13
13
13
13
14
14
14
15
15
17
18
18
20
20
21
22
22
5
5.1
5.1.1
STARTING UP AND OPERATION
Set up and connect
Set up
23
23
23
3
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
5.1.2
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.3
5.3.1
5.3.2
5.3.3
5.4
Earthing
Starting up
Safety notes
Filling with separating fluid
Basic cleaning
Filling with working material
Working
Spraying
Working break
Shutting down and cleaning
Long-term storage
24
26
26
27
28
28
29
29
29
30
30
6
6.1
6.2
TROUBLESHOOTING AND MAINTENANCE
Eliminating faults
Maintenance
31
31
32
7
7.1
7.2
ACCESSORIES
Accessories
Spraypacks
33
33
35
8
8.2
8.3
8.3.1
8.3.2
8.3.3
8.6
8.7
SPARE PARTS
Pneumatic piston pump
Air motors
Air motor Tiger
Regulator for air-motor Tiger
Pump 300 cm³
High-pressure filter
Distributor
36
37
38
38
43
44
47
49
4
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
1
ABOUT THESE INSTRUCTIONS
4HISOPERATINGMANUALCONTAINSINFORMATIONONTHEOPERATIONREPAIRANDMAINTENANCEOF
THEUNIT
œ !LWAYSOBSERVETHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
4HISEQUIPMENTCANBEDANGEROUSIFITISNOTOPERATEDINACCORDANCEWITHTHISMANUAL
#OMPLIANCE WITH THESE INSTRUCTIONS CONSTITUTES AN INTEGRAL COMPONENT OF THE WARRANTY
AGREEMENT
1.1
LANGUAGES
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE
/RDER.O
,ANGUAGE
'ERMAN
0370850
%NGLISH
&RENCH
0370852
$UTCH
)TALIAN
0370854
3PANISH
$ANISH
0370857
3WEDISH
-
1.2
/RDER.O
0370851
0370853
0370855
0370856
WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
7ARNINGINSTRUCTIONSINTHISOPERATINGMANUALPOINTOUTPARTICULARDANGERSTOUSERSAND
EQUIPMENTANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTO
THEFOLLOWINGCATEGORIES
$!.'%2
$ANGERIMMINENTDANGER.ONOBSERVANCEWILLRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
3)()??'"
7ARNINGPOSSIBLEDANGER.ONOBSERVANCECANRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
œ 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANRESULTINMINORINJURY
7!2.).'
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
œ 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
œ 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANCAUSEMATERIALDAMAGE
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD
POINTSOUTTHEHAZARDLEVEL
œ 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
.OTEPROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED
5
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
2
GENERAL SAFETY INSTRUCTIONS
2.1
SAFETY INSTRUCTIONS FOR THE OPERATOR
œ +EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
œ !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
2.1.1
ELECTRICAL EQUIPMENT
%LECTRICALPLANTANDUNIT
œ 4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATINGMODEANDAMBIENTINmUENCES
œ -AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
œ -USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
œ -USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
œ -USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
œ -USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS
2.1.2
PERSONNEL QUALIFICATIONS
œ %NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
2.1.3
A SAFE WORK ENVIRONMENT
œ %NSURETHATTHEmOOROFTHEWORKINGAREAISANTISTATICINACCORDANCEWITH%.0ART
eMEASUREMENTINACCORDANCEWITH$).
œ %NSURETHATALLPERSONSWITHINTHEWORKINGAREAWEARANTISTATICSHOESEGSHOESWITH
LEATHERSOLES
œ %NSURETHATDURINGSPRAYINGPERSONSWEARANTISTATICGLOVESSOTHATTHEYAREEARTHEDVIA
THEHANDLEOFTHESPRAYGUN
œ #USTOMERTOPROVIDEPAINTMISTEXTRACTIONSYSTEMSCONFORMINGTOLOCALREGULATIONS
œ %NSURETHATTHEFOLLOWINGCOMPONENTSOFASAFEWORKINGENVIRONMENTAREAVAILABLE
n-ATERIALAIRHOSESADAPTEDTOTHEWORKINGPRESSURE
n0ERSONALSAFETYEQUIPMENTBREATHINGANDSKINPROTECTION
œ %NSURE THAT THERE ARE NO IGNITION SOURCES SUCH AS NAKED mAME GLOWING WIRES OR HOT
SURFACESINTHEVICINITY$ONOTSMOKE
2.2
SAFETY INSTRUCTIONS FOR PERSONNEL
œ !LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
œ !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
6
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
2.2.1
SAFE HANDLING OF WAGNER SPRAY UNITS
4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIES
!VOIDINJECTIONOFPAINTORCLEANINGAGENTS
œ .EVERPOINTTHESPRAYGUNATPEOPLE
œ .EVERREACHINTOTHESPRAYJET
œ "EFORE ALL WORK ON THE UNIT IN THE EVENT OF WORK INTERRUPTIONS AND FUNCTIONAL
FAULTS
n3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
n3ECURETHESPRAYGUNAGAINSTACTUATION
n2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
n"YFUNCTIONALFAULTS)DENTIFYANDCORRECTTHEPROBLEMPROCEEDASDESCRIBEDIN CHAPu4ROUBLESHOOTINGh
)NTHEEVENTOFSKININJURIESCAUSEDBYPAINTORCLEANINGAGENTS
œ .OTEDOWNTHEPAINTORCLEANINGAGENTTHATYOUHAVEBEENUSING
œ #ONSULTADOCTORIMMEDIATELY
!VOIDDANGEROFINJURYTHROUGHRECOILFORCES
œ %NSURETHATYOUHAVEAlRMFOOTINGWHENOPERATINGTHESPRAYGUN
œ /NLYHOLDTHESPRAYGUNBRIEmYINANYONEPOSITION
2.2.2
EARTH THE UNIT
%LECTROSTATICCHARGESCANOCCURONTHEUNITDUETOTHEELECTROSTATICCHARGEANDTHEmOW
SPEEDINVOLVEDINSPRAYING4HESECANCAUSESPARKSANDmAMESUPONDISCHARGE
œ %NSURETHATTHEUNITISEARTHEDFOREVERYSPRAYINGOPERATION
œ %ARTHTHEWORKPIECESTOBECOATED
œ %NSURETHATALLPERSONSINSIDETHEWORKINGAREAAREEARTHEDEGTHATTHEYAREWEARING
ANTISTATICSHOES
œ 7HENSPRAYINGWEARANTISTATICGLOVESTOEARTHYOURSELFVIATHESPRAYGUNHANDLE
2.2.3
œ
œ
œ
œ
MATERIAL HOSES
%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
%NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
%NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE
n -ANUFACTURER
n 0ERMISSIBLEOPERATINGOVERPRESSURE
n $ATEOFMANUFACTURE
4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN
-/HM
7
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
2.2.4
CLEANING
œ $EENERGIZETHEUNITELECTRICALLY
œ $ISCONNECTTHEPNEUMATICSUPPLYLINE
œ 2ELIEVETHEPRESSUREFROMTHEUNIT
œ %NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
œ 4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
œ 7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
œ %ARTHTHECONTAINER
2.2.5
HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
œ 7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
œ 4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
œ 5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
œ &ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTIONSWITCHEDON
œ 7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
2.2.6
TOUCHING HOT SURFACES
œ 4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
œ 7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²&
)DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh
/RDER.O
)NFORMATIONLABEL
3AFETYLABEL
2.3
CORRECT USE
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
œ 5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
œ /PERATETHEUNITONLYASANENTIREUNIT
œ $ONOTDEACTIVATESAFETYEQUIPMENT
œ 5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
8
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
2.4
USE IN AN EXPLOSION HAZARD AREA
2.4.1
CORRECT USE
4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO
EXPLOSIONCLASSES
2.4.2
EXPLOSION PROTECTION IDENTIFICATION
!SDElNEDINTHE$IRECTIVE#%!4%8THEUNITISSUITABLEFORUSEINAREASWHERE
THEREISANEXPLOSIONHAZARD
#%
%X
))
'
))"
4
))'))"4
#OMMUNAUTÏS%UROPÏENNES
3YMBOLFOREXPLOSIONPROTECTION
5NITCLASS))
#ATEGORY:ONE
%XATMOSPHEREGAS
%XPLOSIONCLASS
4EMPERATURECLASSMAXIMUMSURFACETEMPERATURE²#²&
2.4.3
MAX. SURFACE TEMPERATURE
-AXSURFACETEMPERATURE
0ERMISSIBLEAMBIENTTEMPERATURE
2.4.4
SAMEASTHEPERMISSIBLEMATERIALTEMPERATURE
SEEUNDER4ECHNICALDATA3ECTION
SAFETY INSTRUCTIONS
3AFEHANDLINGOF7!'.%2SPRAYUNITS
4HEMAXIMUMSURFACETEMPERATUREOFTHEPISTONPUMPCANBEREACHEDIFITRUNSDRY
œ %NSURETHATTHEPISTONPUMPISlLLEDWITHSUFlCIENTWORKINGORCLEANINGMEDIUM
œ %NSURETHATTHESEPARATINGAGENTCONTAINERISlLLEDWITHSUFlCIENTSEPARATINGAGENT
-ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL
)NANEXPLOSIVEATMOSPHERE
œ $ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON
œ $ONOTDROPTHEUNIT
œ 5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL
)GNITIONTEMPERATUREOFTHECOATINGMATERIAL
œ %NSURETHATTHEIGNITIONTEMPERATUREOFTHECOATINGMATERIALISABOVETHEMAXIMUM
SURFACETEMPERATURE
-EDIUMSUPPORTINGATOMIZING
œ 4OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
9
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
3URFACESPRAYINGELECTROSTATIC
œ $ONOTSPRAYUNITPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN
#LEANING
)F THERE ARE DEPOSITS ON THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES &LAMES OR
SPARKSCANFORMIFTHEREISADISCHARGE
œ 2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY
œ 5SEONLYADAMPCLOTHTOCLEANTHEUNIT
10
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
3
PRODUCT LIABILITY AND WARRANTY
3.1
IMPORTANT NOTES ON PRODUCT LIABILITY
!SARESULTOFAN%#REGULATIONEFFECTIVEASFROM*ANUARYTHEMANUFACTURERSHALL
ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIMANDIFTHE
DEVICESAREPROPERLYlTTEDOPERATEDANDMAINTAINED
)FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSEDTHEMANUFACTURER@SLIABILITYCOULDBE
FULLYORPARTIALLYNULLANDVOID
4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE
GULATIONSAREOBSERVED
3.2
WARRANTY
4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS
7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS
INSINGLESHIFTMONTHSINSHIFTORMONTHSINSHIFTOPERATIONFROMDATEOFRECEIPTBY
THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE
SALEINPARTICULARFAULTYDESIGNDEFECTIVEMATERIALSORPOORWORKMANSHIP
4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE
UNITORPARTSTHEREOF4HERESULTINGCOSTSINPARTICULARSHIPPINGCHARGESROADTOLLSLABOUR
ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE
SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER
4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY
5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A
THIRD PARTY NORMAL WEAR NEGLIGENT HANDLING DEFECTIVE MAINTENANCE UNSUITABLE COATING
PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL
AGENTSEXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS
!BRASIVE COATING PRODUCTS SUCH AS REDLEAD EMULSIONS GLAZES LIQUID ABRASIVES ZINC DUST
PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVESPACKINGSSPRAYGUNSNOZZLESCYLINDERS
PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS
WARRANTY
#OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI
NALMAKER
4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT
4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT
4OAVOIDLOSSWARRANTYANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI
TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT
4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED
7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE
)FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTYTHEREPAIRWILLBECAR
RIEDOUTATTHEEXPENSEOFTHEPURCHASER
.OTETHATTHISWARRANTYDOESNOTINANYWAYRESTRICTLEGALLYENTITLEDCLAIMSORTHOSECONTRAC
TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS
*7AGNER!'
11
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
3.3
CE-CONFORMITY
3HORTEXPLANATION
#%#OMMUNAUTÏ%UROPÏENNE
0RODUCTSIDENTIlEDWITHTHE#%MARKHAVEBEENMANUFACTUREDANDCHECKEDACCORDINGTO
%5GUIDELINES4HISMEANSTHATINTERMSOFMATERIALSUSEDMANUFACTURINGPROCESSANDOPE
RATIONTHEYAREINACCORDANCEWITHTHE%5SAFETYANDHEALTHREQUIREMENTSANDTHEREFORE
THE%5REGULATIONSANDSTANDARDS4HEREGULATIONSANDSTANDARDSAPPLYINGTOAPARTICULAR
PRODUCTCANBEFOUNDINTHE#%#ERTIlCATEOF#ONFORMITY4HISISENCLOSEDWITHTHEPRODUCT
ORCANBEREQUESTEDFROMTHEMANUFACTURER
4HE#%IDENTIlCATIONHASBEENCOMPULSORYIN%UROPESINCEST*ANUARYANDONLYPRO
DUCTSBEARING#%IDENTIlCATIONMAYBERELEASEDINTOCIRCULATION
%##ERTIlCATEOF#ONFORMITY
4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDERED
FROMYOUR7!'.%2REPRESENTATIVEQUOTINGTHEPRODUCTANDSERIALNUMBER
0ARTNUMBER
0370930
12
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4
DESCRIPTION
4.1
TYPICAL APPLICATIONS
4.1.1
USING IN ACCORDANCE WITH THE INSTRUCTIONS
The pneumatic piston pump is suitable for process liquid materials according
chapter 4.1.2.
4.1.2
SUITABLE SPRAY MATERIALS
Application
Tiger 72-300
Water based laquers and paints
➚
Solvent based laquers and paints
➚
Primers
➚
Epoxy and polyurethane paints and laquers
➚
Synthetic materials
➚
Wax based underseal
➚
#!54)/.
!BRASIVEMATERIALSANDPIGMENTS
'REATERWEAROFTHEPARTSCARRYINGTHEMATERIAL
œ 5SESUITABLECOMBINATIONSOFDEVICESPACKAGESVALVESETC
3)()??'"
4.1.3
TYPICAL APPLICATIONS
Application
Tiger 72-300
Furniture industry
➘
Kitchen manufacturers
➘
Joinery
➘
Window factories
➘
Steel fabrication
➚
Construction of vehicles
➟
Offshore
➚
legend
recommended ➚
limited suitability ➟
less suitable ➘
13
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
4.2
SCOPE OF SUPPLY
Qty
Part-No.
Description
1
0370001
Pneumatic piston pump consisting of material pump, air
motor, connection elements and air regulator for airless
work.
1
0370002
Pneumatic piston pump consisting of material pump, air
motor, connection elements without air regulator for airless
work.
The delivery note shows the exact scope of delivery.
Accessories and spraypacks: See chapter 7.
The standard equipment includes:
Menge
Bestell-Nr. Bezeichnung
0370001
0370002
1
1
9992504
Separating fluid 250 ccm
1
1
0367805
Information plate
1
1
0370930
Certificate of Conformity
1
1
9974126
Sealing ring
1
1
0369958
Double nipple G1 1/2“ - M36x2
1
1
9990501
Protection cap yellow
1
1
9990518
Protection plug yellow
0
1
9990543
Tapered stopper natural
1
1
0370850
Operating manual german
1
1
see 1.0
4.3
Operating manual in the local language
DATA
4.3.1
MATERIALS OF PAINT WETTED PARTS
Housing
Stainless steel
Piston
Stainless steel, hard chromium plated
Valve balls
Stainless steel
Valve seats
Tungsten carbide
O-rings
Teflon
V-packing
Standard PE/L
PE
L
= Polyethylene UHMW
= Leather
14
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4.3.2
RECOMMENDED V-PACKINGS
WAGNER V-packings are manufactured in four different materials:
Code
L
TG
PE
T
Material
Leather
Teflon with graphite
Polyethylene UHMW
Teflon
Color
dark brown
black
transparent
white
Each material has the following properties, which influence the packings:
L
TG
PE
T
Mechanical stability
poor
good
good
poor
Coefficient of friction
poor
very good
good
very good
Sealing capacity
good*
good
good
good
Chemical resistance or reactivity
poor
good
very good
very good
Temperature stability
good
poor - good
very good
poor
* for abrasive materials
Standard combinations
Heavy duty (HD) pumps PE/L
4.3.3
TECHNICAL DATA
Description
Units
Transmission ratio
Tiger
72-300
72 :1
Flow volume per double stroke (DS)
cm³
cc
300
Max. operating pressure
MPa
bar
psi
53
530
7687
DS/min
40
Min. - Max. air inlet pressure
MPa
bar
psi
0,25-0,74
2,5-7,4
36-107
Ø air inlet connection (female)
Zoll
Inch
G 1“
Min. Ø compressed air hose
mm
Inch
25
0.984
nl
scf
170
6
dB(A)
82
Max. possible strokes in operation
Air consumption (at 6 bar) per DS
Sound pressure level at max. permissible air
pressure*
15
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
Technical data
Description
Units
Tiger
72-300
Sound pressure level at 6 bar*
dB(A)
80
Sound pressure level at 4 bar*
dB(A)
75
Ø piston of air motor
mm
Inch
320
12.6
Ø material inlet connection (female)
Zoll
Inch
G 1 1/2“
Ø material outlet connection (female)
Zoll
Inch
G 3/4“
Weight
kg
lb
80
176
pH range of the material
pH
3,5 ÷ 9
Max. material pressure at pump inlet
MPa
bar
psi
2
20
290
Range of material temperature
°C
F
+5 ÷ +80
41 ÷176
Range of the ambient temperature
°C
+5 ÷ +60
41 ÷140
allowable sloping position at work
<) °
± 10
* A rated sound pressure level meassured at 1 m distance according to
DIN EN ISO 3746-1995
Reference measurements have been made by SUVA (Swiss accident insurance institute).
7!2.).'
/UTGOINGAIRCONTAININGOIL
2ISKOFPOISONINGIFINHALED
œ 0ROVIDEWATERFREEANDOILFREECOMPRESSEDAIRQUALITYSTANDARD
ASPER)3/›MMGMÃ
3)()??'"
16
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4.3.4
DIMENSIONS AND CONNECTIONS
Tiger 72-300
Unit
Tiger 72-300
Unit
Tiger 72-300
Unit
A
1107
43.6
mm
inch
K
G 1 1/2“
Zoll /
Inch
Q
ø9
0.35
mm
inch
B
340
13.4
mm
inch
L
G 3/4“
Zoll /
Inch
R
ø9
0.35
mm
inch
C
622
24.5
mm
inch
M
G 1“
Zoll /
Inch
S
271
10.7
mm
inch
D
537
21.1
mm
inch
O
135
5.3
mm
inch
T
97
3.8
mm
inch
E
570
22.4
mm
inch
P
238
9.4
mm
inch
F
244
9.6
mm
inch
G
230
9.1
mm
inch
H
110
4.3
mm
inch
I
oval 20x48
0.8x1.9
mm
inch
M8
mm
J
4
#
&
"
Wall mount
'
'
3
(
$
2
/
)
-
'
(
*
!
0
1
"?
%
,
+
"?
17
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4.3.5
VOLUME FLOW
Airless tip
volume flow in l/ min.*
at
7 MPa
70 bar
1015 psi
at
10 MPa
100 bar
1450 psi
at
15 MPa
150 bar
2175 psi
ø inch
ø mm
Spray angle
0.007
0.18
40°
0,1650
0,2000
0,2400
0.009
0.23
20-30-40-50-60°
0,2060
0,2500
0,3090
0.011
0.28
10-20-30-40-50-60°
0,2950
0,3450
0,4260
0.013
0.33
10-20-30-40-50-60-80°
0,4530
0,5280
0,6600
0.015
0.38
10-20-30-40-50-60-80°
0,5770
0,6720
0,8130
0.017
0.43
20-30-40-50-60-70°
0,7310
0,7860
1,0640
0.019
0.48
20-30-40-50-60-70-80°
0,9260
1,0920
1,3700
0.021
0.53
20-40-50-60-80°
1,1430
1,3600
1,6900
0.023
0.58
20-40-50-60-70-80°
1,3700
1,5900
2,0100
0.025
0.64
20-40-50-60-80°
1,6200
1,9100
2,4000
0.027
0.69
20-40-50-60-80°
1,8300
2,1300
2,6800
0.029
0.75
60°
2,1900
2,5100
3,1700
0.031
0.79
20-40-50-60°
2,4000
2,7700
3,4900
0.035
0.90
20-40-50-60°
3,2200
3,7400
4,6900
0.043
1.10
20-50°
5,0700
6,0400
7,4600
5,1200
6,5000
7,5200
0.052
1.30
50°
* Flow volume refers to water.
4.3.6
PERFORMANCE DIAGRAMS
Stroke frequency (DS/min.)
Example
AR
BAR
B
AR
BAR
B
Air consumption (L/min) (scfm)
fluid pressure (bar) (MPa) (psi)
B
AR
BAR
"?
fluid rate (water) (l/min) (gpm)
18
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
Diagram TIGER 72–300
Stroke frequency (DS/min.)
NLMIN
BAR-0A
!
!
"
"
#
#
Fluid pressure
SCFM
"?
LMIN
GPM
Air consumption
PSI
Fluid rate (water)
A = 7.4 bar (0.74 MPa/ 107 psi) Air pressure
B = 6 bar (0.6 MPa/ 87 psi) Air pressure
C = 4 bar (0.4 MPa/ 58 psi) Air pressure
19
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4.4
FUNCTIONS
4.4.1
1
2
3
4
5
6
7
8
9
10
11
PUMP
Control housing with integrated silencer
Air regulator
Ball valve
Air motor
Compressed air connection
Mounting flange
Separating fluid cup
Material outlet
Material pump
Material inlet
Earthing connection
"?
General
The piston pump is driven with compressed air. This compressed air moves up and down
the air piston in the air motor (4) and thus also the pump piston in the material pump (9).
At the end of each stroke the compressed air is redirected by a changeover valve and the
control piston. Working materials are sucked in on the upward stroke and simultaneously
conveyed to the gun in both strokes.
Air motor (4)
The air motor with its pneumatic reverse (1) does not require pneumatic oil. The compressed air is fed to the motor over the air regulator (2) and the ball valve (3).
The air motor is fitted with a safety valve. The safety valve has been set and sealed at the
factory.
With pressures over and above the permissible operating pressure the valve, which is held
with a spring, automatically opens and releases the excess pressure.
7!2.).'
/VERPRESSURE
2ISKOFINJURYFROMBURSTINGCOMPONENTS
œ .EVERCHANGETHESAFETYVALVESETTING
3)()??'"
Material pump (9)
The material pump has been designed as a piston pump with exchangeable ball valves.
The hard chrome-plated pump piston runs in two fixed packings which are self-adjusting
by means of a pressure spring, thus resulting in a long lifespan.
Between the air motor and material pump there is a separating fluid cup (7) for holding
the separating fluid.
20
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4.4.2
1
2
3
4
PRESSURE REGULATOR UNIT
Air pressure regulator
Ball valve
Manometer
Compressed air connection
"?
Position of the ball valve:
1
2
3
"?
Closed: Operating pressure in the air motor will be vented. (Control pressure is
available)
Closed: The air motor can still be under pressure.
Open: Working position.
21
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
4.4.3
HIGH-PRESSURE FILTER (OPTIONAL)
4.4.3.1
STANDARD HP-FILTER (OPTIONAL)
To ensure problem-free operation it is recommended that a WAGNER
high-pressure filter is used. These have been developed especially for the
respective pneumatic pumps.
The filter inserts can be exchanged depending on the material to be used.
You will find the respective high-pressure filters and their inserts for the
device in the accessory list.
1
2
3
Connection, pump
Two material outlets
Return
"?
off
open
Mounting variants
"?
"?
22
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
5
STARTING UP AND OPERATION
5.1
SET UP AND CONNECT
5.1.1
SET UP
Note
This pump can be used as part of a spraying system for Airless applications. The components can be found in the accessories list, provided that the system was not obtained as a
spraypack.
The tips must be selected according to the gun instructions.
Procedure:
1. Assemble the pump on a stand (6),
a trolley or wall mounting.
2. Attach high-pressure filter (3)
(optional).
3. Fit suction system (5).
4. Attach return hose (4) (optional).
5. Connect high-pressure hose and
gun (2) as laid down in operating
instructions.
"?
7!2.).'
)NCLINEDSURFACE
2ISKOFACCIDENTSIFTHEUNITROLLSAWAYFALLS
œ 0OSITIONTHECARRIAGEWITHTHEPISTONPUMPHORIZONTALLY
œ )FTHESURFACEISINCLINEDPOSITIONTHEFEETOFTHECARRIAGETOWARDS
THEGRADIENT
œ 3ECURETHECARRIAGE
3)()??'"
23
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
5.1.2
EARTHING
7!2.).'
$ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMO
SPHERESCONTAININGSOLVENTS
%XPLOSIONHAZARDFROMELECTROSTATICSPARKSORmAMES
œ %ARTHALLUNITCOMPONENTS
œ %ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
7!2.).'
(EAVYPAINTMISTIFEARTHINGISINSUFlCIENT
2ISKOFPOISONING
)NSUFlCIENTPAINTAPPLICATIONQUALITY
œ %ARTHALLUNITCOMPONENTS
œ %ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
Earthing scheme (example)
Conveyor
Object
Spraying stand
Pump
R max < 1 MΩ
2MAX-Ω
Paint container
"?
Floor, conductive
24
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Cable cross sections
Pump
Paint container
Conveyor
Spraying booth
Spraying stand
4 mm²
6 mm²
16 mm²
16 mm²
16 mm²
Procedure:
1. Screw on earthing cable with eye.
2. Clamp the earthing cable clip to a earth connection on
site.
3. Earth the material container to a local earth connection.
4. Earth the other parts of the system to a local earth
connection.
"?
25
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
5.2
STARTING UP
5.2.1
SAFETY NOTES
Every time before starting up the following points should be observed as laid down in the
operating instructions:
- That it is possible to observe the safety regulations in Chap. 2.
- The starting up procedure, has been carried out properly.
7!2.).'
(IGHPRESSURESPRAYJET
$ANGERTOLIFEFROMINJECTINGPAINTORSOLVENT
œ .EVERREACHINTOTHESPRAYJET
œ .EVERPOINTTHESPRAYGUNATPEOPLE
œ #ONSULTADOCTORIMMEDIATELYINTHEEVENTOFSKININJURIESCAUSED
BYPAINTORSOLVENT)NFORMTHEDOCTORABOUTTHEPAINTORSOLVENT
USED
œ .EVER SEAL DEFECTIVE HIGHPRESSURE PARTS INSTEAD RELIEVE THE
PRESSUREFROMTHEMANDREPLACE
3)()??'"
7!2.).'
5NINTENTIONALPUTTINGINTOOPERATION
2ISKOFINJURY
"EFOREALLWORKONTHEUNITINTHEEVENTOFWORKINTERRUPTIONSAND
FUNCTIONALFAULTS
œ 3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
œ 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
œ 3ECURETHESPRAYGUNAGAINSTACTUATION
œ "YFUNCTIONALFAULTS)DENTIFYANDCORRECTTHEPROBLEMPROCEED
ASDESCRIBEDINCHAPu4ROUBLESHOOTINGh
3)()??'"
7!2.).'
'ASMIXTURESCANEXPLODEIFTHEREISANINCOMPLETELYlLLED
PUMP
$ANGERTOLIFEFROMmYINGPARTS
œ %NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS
COMPLETELYlLLEDWITHCLEANINGAGENTORWORKINGMEDIUM
œ $ONOTSPRAYTHEUNITEMPTYAFTERCLEANING
3)()??'"
26
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
Before every start-up, the following points should be observed as laid down in the operating manual:
- Secure gun with safety catch
- Check the permissible pressures
- Check all connections for leaks
It should be ensured that the system is in the following state before carrying out any work
on it:
- The pressure should be released from the pump and high-pressure hose with gun.
- The gun should be secured with safety catch.
- The air supply should be interrupted.
Emergency off
In the case of unforeseen occurrences the ball valve (2) should be
closed immediately and the return valve (3) opened.
5.2.2
FILLING WITH SEPARATING FLUID
"?
open
closed
#!54)/.
0ISTONPUMPDRYRUN
(IGHWEARDAMAGETOTHEPACKAGES
0AINTORSOLVENTCANESCAPEIFTHESEALSAREDRY
œ %NSURETHATTHESEPARATINGAGENTCONTAINERISlLLEDWITHSUFlCIENTSEPARATINGAGENT
&ILLINGLEVELCMINUNDERTHEPOTEDGE
3)()??'"
Place the supplied separating fluid into the separating fluid cup.
Fill to 1 cm under the edge of the cup.
Separating fluid: Part no. 9992504
Note
When preparation has taken place the max. allowed leaning angle of
the pumpe is ± 30° for moving, transport, etc.
27
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
5.2.3
BASIC CLEANING
1. Place empty container (5) under return
tube (4).
2. Place suction hose (7) in a container with
solvent (6).
3. Set pressure regulator (1) to approx. 0.5
bar.
4. Open return valve (3).
5. Slowly open ball valve (2).
6. Adjust the air pressure on the pressure
regulator (1) so that the pump runs regularly.
7. Rinse the system until clean solvent flows
into the container (5).
8. Close ball valve (2).
9. Close return valve (3).
10. Point the gun, without tip, into container
(5) and open it.
11. Slowly open ball valve (2).
12. Rinse until clean solvent flows from the
gun.
13. Close ball valve (2).
14. When there is no pressure remaining in
the system close gun.
15. Secure gun.
16. Dispose of the contents of the container
5.2.4
"?
closed
open
FILLING WITH WORKING MATERIAL
1. Place empty container (5) under return tube (4).
2. Place suction hose (7) in the container with working material (6).
Note:
If the pump is equiped with a rigid suction system, it should only be diped in into the
working material in maximum to the middle of the inlet housing !
3. Set pressure regulator (1) to approx. 0.5 bar.
4. Open return valve (3).
5. Slowly open ball valve (2).
6. Adjust the air pressure on the pressure regulator (1) so that the pump runs regularly.
7. Close ball valve (2) as soon as pure working material starts coming from the return
hose.
8. Close return valve (3).
9. Point the gun, without tip, into container (5) and open it.
10. Slowly open ball valve (2).
11. Close ball valve (2) as soon as pure working material starts coming from the gun.
12. When there is no pressure remaining in the system close gun.
13. Secure gun.
14 . Dispose of the contents of the container (5) according to the local regulations.
28
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
5.3
WORKING
5.3.1
SPRAYING
1. Secure gun and place tip in the gun.
2. Slowly open ball valve (2).
3. Set required working pressure on the
pressure regulator (1).
4. Optimize the spraying results as laid
down in the gun instructions.
5. Start work process.
"?
closed
open
5.3.2
1.
2.
3.
4.
WORKING BREAK
Close gun.
Close ball valve (2).
Release the system by opening the gun.
Close and secure gun.
If the system has been used with two component material:
7!2.).'
(ARDENEDMATERIALINTHESPRAYINGSYSTEMWHENCOMPONENT
MATERIALISWORKED
$ESTRUCTIONOFTHEPUMPANDINJECTIONSYSTEM
œ &OLLOWTHEMANUFACTURER@SWORKINGINSTRUCTIONSPARTICULARLYRE
GARDINGTHEPOTLIFE
œ 2INSETHOROUGHLYBEFORETHEENDOFTHEPOTLIFE
œ 4HEPOTLIFETIMEDECREASESATRAISINGTEMPERATURE
3)()??'"
29
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
5.3.3
SHUTTING DOWN AND CLEANING
Note
The device should be cleaned for maintenance purposes, etc. Ensure that no remaining
material dries and sticks.
Procedure:
1. Working break -> carry out Paragraph 5.3.2.
2. Basic cleaning -> carry out Paragraph 5.2.3.
3. Maintain the gun as laid down in the operating instructions.
4. Clean and check the suction system and, in particular, the suction filter.
5. When using a high-pressure filter: Clean and check the filter insert and filter body.
6. Clean the outside of the system.
7!2.).'
"RITTLElLTERPRESSUREREGULATOR
4HE CONTAINER ON THE lLTER PRESSURE REGULATOR BECOMES BRITTLE
THROUGHCONTACTWITHSOLVENTSANDCANBURST
&LYINGPARTSCANCAUSEINJURY
œ $ONOTCLEANTHECONTAINERONTHEPRESSUREREGULATORWITHSOL
VENT
3)()??'"
7. Put the whole system back together.
8. Check the level of the separating fluid -> Paragraph 5.2.2.
9. Fill the system with solvent as laid down in Paragraph 5.2.4 „Filling with working
material“.
7!2.).'
'ASMIXTURESCANEXPLODEIFTHEREISANINCOMPLETELYlLLED
PUMP
$ANGERTOLIFEFROMmYINGPARTS
œ %NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS
COMPLETELYlLLEDWITHCLEANINGAGENTORWORKINGMEDIUM
œ $ONOTSPRAYTHEUNITEMPTYAFTERCLEANING
3)()??'"
5.4
LONG-TERM STORAGE
When storing the device for longer periods of time it is necessary to thoroughly clean it
and protect it from corrosion. Replace the water or solvent in the material pump with a
suitable preserving oil. Fill separating fluid cup with separating fluid.
Procedure:
1. Carry out Paragraph 5.3.3 „Shutting down and cleaning“, points 1 through 9.
2. Cleaning with preserving agent acc. Paragraph 5.2.3.
3. Protect the air motor with pneumatic oil: connect an oiler to the compressed air inlet
and run for a few double strokes.
30
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
6
TROUBLESHOOTING AND MAINTENANCE
6.1
ELIMINATING FAULTS
Problem
Cause
Remedy
The pump does not work
Air motor does not work or stops
Open and close ball valve on
the pressure regulator unit or
disconnect compressed air supply
shortly.
No pressure indication (pressure
regulator defect)
Dissconnect compressed air
supply shortly or repair or change
pressure regulator
Spray tip is clogged
Clean tip as laid down in the
instructions
Insufficient supply of compressed
air
Check compressed air supply
Filter insert in spray gun or highpressure filter is clogged
Clean the parts and use an
appropriate spraying material
Material feed pump or highpressure hose are blocked
(e.g., two-component material
hardened)
Dismantle the paint pump and
clean, replace high-pressure hose
Grease in spool-sleeve
combination (airmotor stops at
the stroke end)
Degrease spool-sleeve
combination, checkdetent body.
(use service manual)
Bad spraying results
See gun instructions
Irregular operation of material
feed pump: spray jet collapses.
(pulsation)
Viscosity to high
Dilute working material
Spraying pressure to low
Increase incoming air pressure,
use smaller tip
Valve stuck
Clean material pump, if necessary
leave to soak in solvent
Foreign body in suction valve
Dismantle suction valve housing,
clean and check valve seat
Diameter of the compressed air
line too small
Assemble a larger incoming line
->technical data, paragraph 4.3.3
Valves, packings or pistons worn
Replace parts
Filter for control air or filter for
work air is clogged
Check filter and clean it
Pump runs evenly, however
does not suck up material
Pump runs when the gun is
closed
Union nut of the suction system is Tighten
loose, pump is taking in air
Suction filter clogged
Clean filter
Ball in suction or piston valve is
sticking
Clean with solvent (if necessary
vent device)
Packings, valves, pistons worn
Replace parts
31
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
Eliminating faults
Problem
Cause
Remedy
Air motor iced up
A lot of condensation water in the
air supply.
Install a water separator.
If the problem is not listed above consult your WAGNER Service Center
6.2
MAINTENANCE
7!2.).'
)NCORRECTMAINTENANCEREPAIR
2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
œ 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE
CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER
œ "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP
TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION
œ /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING
OUTALLWORK
3)()??'"
1. Check the level of separating fluid in the separating fluid cup every day, and top up if
necessary.
2. Check and clean the high-pressure filter every day or as required.
3. Every shut down should be carried out as laid down in paragraph 5.3.3 !
4. Check and replace if necessary hoses, tubes, couplings every days.
WAGNER recommends to check the whole spray system every year from a technical expert
(e.g. WAGNER service technician).
32
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
7
ACCESSORIES
7.1
ACCESSORIES
!
!0OS
!
-7
-7
-7
-7
"?
3TAND
-7
33
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
List accessories
Item K
Part No.
Description
A
0370001
Piston pump (Metric)
A
0370101
Piston pump (NPSM)
1
9992504
Separating fluid 250 cc (ml)
1
0356940
Separating fluid 10 L (2.6 gal)
2
0236219
Earthing cable 3 m (9.8 ft)
4
0370099
Distributor assy.
5
0367126
Relief tube assy.
6
0370010
HP-filter HPF-3 3/4“ metric M16x1.5
6
0370110
HP-filter HPF-3 3/4“ NPSM 3/8“
7
0367115
Wall mounting complet for item 6
8
◆
0370920
O-ring
10
◆
9974111
Sealing ring Al
0367962
Double nipple G3/8“-M20x2
11
12
0367141
Return hose DN 13 mm (ID 0.51 in) M20x2
15
◆
9974126
Sealing ring Al
15
◆
9974151
Sealing ring Cu
16
0369958
Double nipple G1 1/2“- M36x2
17
0367140
Flexible suction hose DN25 (ID 1 in)
20
0097075
Suction elbow
21
0370151
Suction tube, assy. G 1 1/2“
22
◆
0250245
Filter DN 25 (ID 1 in); MW 0.8 mm (MW 0.03 in); M28x1.5
23
◆
0250243
Filter DN 25 (ID 1 in); MW 1.25 mm (MW 0.05 in); M28x1.5
24
◆
0097531
Suction filter bag MW 0.3 mm (MW 0.01 in)
25
0115285
Extension hose, complete DN 25 mm (ID 1 in)
27
0115175
Barrel suction pipe, assy.
32
0123446
Double nipple M16x1.5 (for hose extension)
32
0367561
Double nipple 3/8 NPSM-1/4 NPSM (for hose extension)
32
0367560
Double nipple 1/4 NPSM-1/4 NPSM (for hose extension)
32
0256343
Double nipple 3/8 NPSM-3/8 NPSM (for hose extension)
35
◆
9987008
High-pressure hose M16x1.5; DN 10 mm (ID 0.39 in);
15 m ( 49.2 ft); ND 53 MPa; 530 bar; 7690 psi
35
◆
9984420
High-pressure hose M16x1.5; DN 6 mm (ID 0.24 in);
10 m ( 32.8 ft); ND 53 MPa; 530 bar; 7690 psi
35
◆
9987118
High-pressure hose 3/8 NPSM; DN 10 mm (ID 0.39 in);
15 m ( 49.2 ft); ND 53 MPa; 530 bar; 7690 psi
36
◆
9987007
High-pressure hose M16x1.5; DN 6 mm (ID 0.24 in);
1.5 m ( 4.9 ft); ND 53MPa; 530 bar; 7690 psi
◆ = Wear parts
34
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
List accessories
Item K
Part No.
Description
36
◆
9987117
High-pressure hose 1/4 NPSM; DN 6 mm (ID 0.24 in);
1.5 m ( 4.9 ft); ND 53MPa; 530 bar; 7690 psi
36
◆
9984421
High-pressure hose 1/4 NPSM; DN 6 mm (ID 0.24 in);
10 m ( 32.8 ft); ND 53MPa; 530 bar; 7690 psi
37
◆
0347001
Airless gun G15; 1/4 NPSM; 53 MPa; 530 bar; 7690 psi
37
◆
0347002
Airless gun G15; M16x1,5; 53 MPa; 530 bar; 7690 psi
38
◆
0090 ...
Standard tip -> Tip list
42
0369 024
Trolley Heavy Duty
45
0369 960
Double nipple G1 1/2“
46
0118232
Suction elbow
48
0115859
Suction hose G1 1/2“
49
0115857
Filter 1 1/2“, MW 1.25 mm (MW 0.05 in)
51
◆
0367527
O-ring PTFE
52
◆
9974127
O-ring FEP
53
◆
0367959
Washer PTFE
54
0368870
Tool set
56
0369020
Mounting plate 9“ kpl.
59
0369023
Bracket assy. 4“ 6“ 9“
60
0369959
Suction hose G1 1/2“ with elbow
◆ = Wear parts
7.2
SPRAYPACKS
Type
Part No.
Consisting of accessories items:
Spraypack Tiger 72-300 AL Wagen
0370050
A, 1, 2, 5, 6, 10, 11, 15, 35, 36, 37, 42, 45, 60
35
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
8
SPARE PARTS
!LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART
0ART.UMBERDESCRIPTIONANDQUANTITY
4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS
NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY
4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER
!DDRESSFORTHEINVOICE
!DDRESSFORDELIVERY
.AMEOFTHEPERSONTOBECONTACTEDINTHEEVENTOFANYQUERIES
4YPEOFDELIVERYREQUIREDAIRFREIGHTORMAILSEAROUTEOROVERLANDROUTEETC
-ARKSINSPAREPARTSLISTS
.OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS
U 7EARINGPARTS
.OTE.OLIABILITYISASSUMEDFORWEARINGPARTS
L .OTPARTOFSTANDARDEQUIPMENTAVAILABLEHOWEVERASADDITIONALEXTRA
7!2.).'
)NCORRECTMAINTENANCEREPAIR
2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
œ 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE
CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER
œ "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP
TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION
œ /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING
OUTALLWORK
3)()??'"
36
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
8.2
PNEUMATIC PISTON PUMP
Item
Part No.
Description
0370001
Piston pump
1
0370070
Paint stage
2
0370080
Air motor
3
0370530
Spring
4
0370529
Coupling
5
0369958
Double nipple
6
9974126
Sealing ring
Tightening torque
Air motor/Paint stage
70 Nm
52 lbft
Tightening torque Item. 5
300 Nm
222 lbft
"?
Tightening torque
37
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
8.3
AIR MOTORS
8.3.1
AIR MOTOR TIGER
.MLBFT
,OCTITE
,OCTITE
.MLBFT
A
-IRANIT
B .MLBFT
A
A
A
.MLBFT
,OCTITE
A
A
.M
LBFT
,OCTITE
A
A
C
A
A
.MLBFT
B
B
,OCTITE
A "?
A
A
A
B
38
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Spare parts list air motors
7!2.).'
)NCORRECTMAINTENANCEREPAIR
2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
œ 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE
CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER
œ "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP
TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION
œ /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING
OUTALLWORK
3)()??'"
Item
Qty
Part-No.
Description
1
0370080
Air motor Tiger assy.
1
1
0367806
Sticker IceBreaker
2
1
0369324
Shoulder ring
3
1
0369325
Ring nut
1
0370060
Pressure regulator unit 12
5
2
0367405
Control air tube 150
6
1
0370303
Pistonwasher 12
7
2
0370304
Damper disc 12
1
0370305
Piston 12
9
1
0370402
Piston rod 12/150
10
1
9913051
Hexagon nut
1
9974161
O-ring
13
1
9952668
Base
14
1
9952667
Clamping strap
15
1
9921505
Spring washer
16
1
9900701
Slotted cheese head screw
17
1
0370307
Measuring pin
18
2
0370309
Valve cup
19
2
0370310
Spiral spring
20
2
0370311
Locking screw
2
0370312
Valve body
2
9922724
Lock washer
4
8
11
21
22
K
◆
◆
◆★
◆
◆ = Wearing parts
★ = Included in service set
39
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Spare parts list air motors
Item
Qty
Part-No.
Description
2
9974102
O-ring
1
0370316
Flange 12
◆
1
9962026
Permaglide bushing
26 ◆
1
9971446
O-ring
27 ◆★
1
9974158
Rod wiper D35
28 ◆★
1
9974159
Rod seal D35
29
1
9998675
Threaded plug
30
2
9998274
Threaded plug
31
1
0370306
Air Tube 12
32
1
0370403
Cylinder jacket 12/150
33 ◆★
1
9971129
O-ring
35 ◆★
4
9974089
O-ring
36
1
0369311
Cover 9
37 ◆
1
0369319
Acoustical foam mat 9
38
1
0370804
Sticker Wagner 12 tiger
39
1
9900150
Hexagon screw
40
4
9907078
Cap head screw
41
8
9907208
Hexagon screw
42
3
9907125
Screw
43
8
9920107
Washer
44
1
9925034
Spring
45
1
0369310
Exhaust muffler 9
46
1
0369318
Shoulder screw 9
47 ◆★
1
0367314
Filter
48
1
0367324
Filter location
49
1
0367325
Throttle
50
1
0369309
Connection piece 9
51 ◆★
1
0369313
Filter pressure air 9
52 ◆★
2
0369312
Discharger Gasket DE 50
53
1
0370313
Stop plate 12
54
1
0370314
Stop 12
55
1
0370315
Control housing 12
56
2
0370330
Circlip
57 ◆
1
9943121
Spool & sleeve
58 ◆
6
9974160
Seal ring
23
K
◆
24
25
◆ = Wearing parts
★ = Included in service set
40
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Spare parts list air motors
Item
Qty
Part-No.
Description
59
K
1
9943124
Bypass valve 7.8 bar (113 psi)
60 ◆★
1
9970149
Sealing ring
61 ◆★
2
9974092
O-ring
62
2
9998253
Screwed elbow 8-1/4
63
2
9992757
Screwed elbow
64
1
0370233
Air hose front
65
1
0370234
Air hose back
66
2
0370235
Air hose down
67
1
0370308
Measuring pin
68
1
0370317
Controlflange 12
69
1
0370404
Compressed air tube 12
70
4
9900313
Cap head screw
71
3
9900314
Cap head screw
72
4
9920102
Washer
73
3
9925029
Washer
74 ◆
5
9971004
O-ring
75 ◆★
1
9971129
O-ring
76 ◆
1
9971372
O-ring
77 ◆★
2
9974132
O-ring
78
1
9992757
Screwed elbow 8-1/8“
79
1
9998613
L-connector
81
2
0370318
Splint for control-flange
82
1
9992744
Straight fitting
83
1
9992743
Straight fitting
84
2
9907125
Screw SFS Plastite 45
85
2
9925031
Washer
86 ◆
1
9974165
O-ring
90
1
0370323
Edge ball valve housing 12
91
1
9943117
Stop washer SW14 180
92
1
9943118
Lever SW14 2x cranked
93
1
9943119
Hexagonal screw with washer
94
1
0370321
Splint
95
2
0370322
Fitting 1“/30
96
4
9907172
Set screw
97 ◆★
2
9971056
O-ring
◆ = Wearing parts
★ = Included in service set
41
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Spare parts list air motors
Item
K
Qty
Part-No.
Description
98 ◆★
1
3055026
O-ring
99 ◆★
1
9971169
O-ring
100 ◆★
2
9974135
Sealing ring 1“
101 ◆
1
9998898
Pressure regulator XR-1
102 ◆
1
0115901
Diaphragm assy.
103 ◆
1
0115969
Wear parts set
104
1
0115787
Handwheel SP
105 ◆
1
9998725
Pressure gauge
106
1
0370061
Edge ball valve
107
1
0367807
Danger sign
108 ◆
1
9999151
Velcro fastener adhesive part
109 ◆
1
9999152
Velcro fastener coating part
110
1
0370321
Distribution housing
111
1
9992816
Adhesive „Miranit“
0370987
Service kit airmotor 12
◆ = Wearing parts
★ = Included in service set
42
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
8.3.2
REGULATOR FOR AIR-MOTOR TIGER
A
A
"?
,OCTITE
A
7!2.).'
)NCORRECTMAINTENANCEREPAIR
2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
œ 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE
CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER
œ "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP
TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION
œ /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING
OUTALLWORK
3)()??'"
43
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
8.3.3
PUMP 300 cm³
.M
LBFT
B
B
B
B
B
.M
LBFT
B
B
B
B
B
.M
LBFT
A
"?
A
.M
LBFT
a) Apply antistick paste to the thread
b) Rub on a small amount of grease
MIN.M
MINLBFT
44
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Spare part list pump
7!2.).'
)NCORRECTMAINTENANCEREPAIR
2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
œ 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE
CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER
œ "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP
TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION
œ /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING
OUTALLWORK
3)()??'"
Item K
Qty
Part-No
Description
1
0370070
Paint stage 300 cm3
1
1
0368531
Separating oil cup stroke 150
2
2
0368532
Coupling cover stroke 150
3
1
0369516
Support ring 35.8/52-300
4
◆★
3
0368523
Packing PE 35.8/ 52
5
◆★
2
0368922
Packing L 35.8/ 52
5
◆
2
0368522
Packing TG 35.8/ 52
5
◆
2
0368900
Packing T 35.8/ 52
1
0368519
Pressure ring 35.8
6
7
◆★
1
9998671
Sinuous spring 35.8/ 52
8
2
0369512
Snap ring half 300
9
1
0369513
Lock washer 300
10
◆★
2
0369525
O-ring
11
◆
1
0370503
Cylinder 300 HP
1
0370511
Snap ring flange 300 HP
1
9974118
O-ring
1
0369518
Support ring 34/50-300
12
13
◆★
14
15
◆★
3
0369523
Packing PE 34/50
16
◆★
2
0369922
Packing L 34/50
16
◆
2
0369522
Packing TG 34/50
16
◆
2
0369900
Packing T 34/50
1
0369519
Pressure ring 34/50
1
9998671
Sinuous spring 35.8/ 52
17
18
◆★
◆ = Wearing parts
★ = Included in service set
45
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
Spare part list pump
Item K
Qty
Part-No
Description
19
◆
1
0369510
Valve seat outlet 300
20
◆★
1
0369528
O-ring
21
◆
1
0370505
Piston 300 HP
22
1
0370506
Valve screw 300 HP
23
1
0370514
Shoulder ring 300 HP
◆★
1
9941505
Ball
25
1
0370501
Connecting flange 300 HD
26
1
0370502
Connecting flange 300 HD
27
4
9907210
Hexagon screw
28
4
9920110
Washer
24
29
◆★
1
9974117
O-ring
30
◆★
1
0369507
Ball guide inlet 300
31
◆
1
0369509
Valve seat inlet 300
32
◆★
1
0369527
O-ring
1
0370504
Inlet housing 300 HD
1
9943086
Ball
35
3
0370533
Threaded bolt M16x169
36
3
9907209
Hexagon screw
37
3
9925011
Washer
1
9974116
O-ring
100 ◆
1
0368993
Packing PE/L assy.
101 ◆
1
0368992
Packing PE/T assy.
102 ◆
1
0368991
Packing PE/TG assy.
103 ◆
1
0369993
Packing PE/L assy.
104 ◆
1
0369992
Packing PE/T assy.
105 ◆
1
0369991
Packing PE/TG assy.
0370989
Service kit pump 300 ccm HP
33
34
38
◆★
◆★
◆ = Wearing parts
★ = Included in service set
46
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
8.6
HIGH-PRESSURE FILTER
Identification of
the filter
Fasten item 3 manually
Seal item 20 and 23
with Loctite 542
Item
K
Qty
Part-No.
Description
0370010
HP Filter HPF-3 (Metric)(
0370110
HP Filter HPF-3 (NPSM)
1
1
0367910
Distribution housing
2
1
0367911
Filter housing
3
1
0367912
Union nut
4
1
0367913
Double socket M16x1.5
4
1
0367556
Double socket NPSM 3/8“
1
0367914
O-ring
1
0370916
Screw-in socket
1
9894245
Filter support
5
◆
6
10
11
12
◆
◆
1
1
–
"?
Filter cartridges (see below)
0295721
Filter cartridge 200
3514068
Filter cartridge 100
3514069
Filter cartridge 50
0291564
Filter cartridge 20
3514058
Cone spring
◆ = Wear parts
47
EDITION 04/2005
PART NO. DOC0370851
Tiger 72-300
OPERATING MANUAL
High pressure filter
Item
K
Qty
Part-No.
Description
20
◆
1
9998679
Ball valve,steel galvanized
20
◆
1
9999159
Ball valve, stainless steel
21
1
9998680
Screw-in screw connection
23
2
9907127
Sealing screw
Sealing ring
30
◆
2
9925024
31
◆
1
0370920
O-ring
32
◆
1
9974111
Sealing ring
0367962
Double nipple
33
◆ = Wear parts
48
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
8.7
DISTRIBUTOR
"?
Item
K
Qty
Part-No
Description
0370099
Distributor assy. (Metric)
0370199
Distributor assy (NPSM)
2
1
0367962
Connector M20x2-G3/8“
3
1
0370329
Distributor
4
1
0370914
Connector G3/4A-M30x2A
5
1
0370915
Fitting G3/4A-G1/2A
5
1
0369655
Fitting G3/4A-NPSM 1/2A
6
1
9907227
Lock screw
7
◆
1
9974109
Seal ring Cu
8
◆
1
9974111
Seal ring
9
1
9999083
Fitting
10
1
9999183
Fitting
11
◆
1
9999186
Ball valve PN530 G3/8 DN10
12
◆
1
0370920
O-Ring
◆ = Wear parts
49
EDITION 04/2005
Tiger 72-300
PART NO. DOC0370851
OPERATING MANUAL
'ERMANY
*7!'.%2'MB(
/TTO,ILIENTHAL3TR
0OSTFACH
$-ARKDORF
4ELEPHONE
4ELEFAX
%-AILSERVICESTANDARD WAGNERGROUPCOM
3WITZERLAND
*7!'.%2!'
)NDUSTRIESTRASSE
0OSTFACH
#(!LTSTËTTEN
4ELEPHONE
4ELEFAX
%-AILREPCH WAGNERGROUPCH
"ELGIUM
7!'.%23PRAYTECH"ENELUX"6
6EILINGLAAN
"7OLVERTEM
4ELEPHONE
4ELEFAX
%-AILINFO WAGNERGROUPBE
$ENMARK
7!'.%23PRAYTECH3CANDINAVIA!3
+ORNMARKSVEJ
$+"R’NDBY
4ELEPHONE
4ELEFAX
%-AILWAGNER WAGNERGROUPDK
5NITED+INGDOM
7!'.%23PRAYTECH5+,TD
(ASLEMERE7AY
4RAMWAY)NDUSTRIAL%STATE
'""ANBURY/8/./849
4ELEPHONE
4ELEFAX
%-AILENQUIRY WAGNERSPRAYTECHCOUK
&RANCE
*7!'.%2&RANCE3!2,
!VEDUER-AIn"0
&0ALAISEAU#EDEX
.ETHERLANDS
7!'.%2302!94%#("ENELUX"6
:ONNEBAAN
.,%#5TRECHT
0/"OX
"2-AARSSEN
4ELEPHONE
4ELEFAX
%-AILINFO WAGNERGROUPNL
)TALY
7!'.%2#/,/2!3RL
6IA&ERMI
)"URAGODI-OLGORA-)
*APAN
7!'.%23PRAYTECH,TD
3HINDEN.ISHIMACHI
*$AITO3HI/SAKA
4ELEPHONE
4ELEFAX
%-AILMARKETING WAGNERJAPANCOJP
!USTRIA
*7!'.%2'MB(
/TTO,ILIENTHAL3TR
0OSTFACH
$-ARKDORF
4ELEPHONE
4ELEFAX
%-AILSERVICESTANDARD WAGNERGROUPCOM
3WEDEN
7!'.%236%2)'%!"
-USKÚTGATAN
3(ELSINGBORG
4ELEPHONE
4ELEFAX
%-AILMAILBOX WAGNERSE
3PAIN
7!'.%23PRAYTECH)BERICA3!
#TRA.+M
%-OLINSDE2EI"ARCELONA
4ELEPHONE
4ELEFAX
%-AILINFO WAGNERSPAINCOM
#ZECHOSLOVAKIA
7!'.%2SRO
.A"ELIDLE
#0RAHA
4ELEPHONE
4ELEFAX
%-AILWAGNERSRO TELECOMCZ
53!
7ALTER0ILOT.ORTH!MERICA
#ONTINENTAL$RIVE
#HESTERlELD-)53!
4ELEPHONE
4ELEFAX
HTTPWWWWALTHERPILOTNACOM
4ELEPHONE
4ELEFAX
%-AILDIVISIONBATIMENT WAGNERFRANCEFR
4ELEPHONE
4ELEFAX
%-AILINFO WAGNERCOLORACOM
50
/RDERNUMBER
DOC0370851
'ERMANY
*7!'.%2'MB(
/TTO,ILIENTHAL3TR
0OSTFACH
$-ARKDORF
4ELEPHONE
4ELEFAX
%-AILSERVICESTANDARD WAGNERGROUPCOM
3WITZERLAND
*7!'.%2!'
)NDUSTRIESTRASSE
0OSTFACH
#(!LTSTËTTEN
4ELEPHONE
4ELEFAX
%-AILREPCH WAGNERGROUPCH
WWWWAGNERGROUPCOM