Amano Pioneer Eclipse PE420BU Propane Burnisher Instructions For Use

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Instructions For Use

Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property. Each operator must be trained in the operation of this machine before being allowed to use it.

Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or

1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.

NOTICE

Proper maintenance is necessary with all propane powered floor machines. Following the scheduled maintenance procedures found in your operation manual will provide many years of uninterrupted service.

In addition to the scheduled maintenance procedures listed it is recommended to have your machine serviced by certified service personnel every three months.

This service should include an emissions check.

DANGER! For your safety, if you smell propane:

1. Extinguish any open flame.

2. Open window.

3. Do not touch electrical switches.

4. Immediately call your propane supplier.

DANGER! Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Record This Important Information

Date of Purchase

Purchased From

Address

City

Phone

Machine Model

Machine Serial Number

State

Contact

Zip

Important Phone Numbers

Medical Emergency

Police

Fire Department

In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine.

DANGER! indicates that the possibility of severe bodily injury or death can occur if DANGER!

statements are ignored. Read and observe all DANGER! statements included in the Operation

Manual and attached to the machine.

WARNING! indicates that the possibility of bodily injury to the operator and other people can occur if WARNING! statements are ignored. Read and observe all WARNING! statements included in the Operation Manual and attached to the machine.

CAUTION! indicates that the possibility of damage to the machine or other property can occur if

CAUTION! statements are ignored. Read and observe all CAUTION! statements included in the

Operation Manual and attached to the machine.

Contents

Quick Reference Specifications.........................................1

Safety Precautions...........................................................2

Refueling and Storage of Fuel Cylinders.............................4

Canadian Safety Requirements..........................................4

Operator Responsibility.......................................................5

Test for Operator-Ear Sound Pressure Level.......................5

Test for Hand-Arm Vibration................................................5

Machine Preparation..........................................................6

Unpacking the Machine.........................................6

Filling the LP Cylinder............................................6

Installing the LP Cylinder.......................................6

Controls and Instruments......................................7

Engine Ignition Switch............................................8

Engine Throttle....................................................8

Optional EcoSense Emissions Monitoring

System......................................................8

Clutch Switch Lever (Optional)...............................9

Hour Meter/Tachometer.......................................9

Handle Adjustment.............................................9

Rok-Bak................................................................9

Pad Change........................................................9

Fuses...............................................................10

Wheel Adjustment.............................................10

Dust Bag (Optional)..............................................10

Dust Box (40”)......................................................10

How the Machine Works....................................................11

Pre-Operation Checklist.................................................11

LP Fuel Cylinder.............................................................11

Installing the LP Fuel Cylinder...........................................11

Starting the Machine.......................................................12

Burnishing...............................................................12

Idling and Stopping the Machine......................................12

Machine Troubleshooting.................................................13

Scheduled Maintenance Chart..........................................14

Maintenance ..................................................................16

Oil Level Inspection..............................................16

Oil Change...........................................................16

Oil Filter Replacement........................................17

Spark Plug Inspection and Replacement..............17

Air Filter Inspection and Replacement..................17

Inspect Fuel Hose and Connections.....................17

Engine Dust Filter................................................18

Check and adjust valve clearance/Retorque

Heads..................................................18

Clean and lap valve-seating surface....................18

Head Bolt Maintenance.......................................18

Cooling Fin Maintenance......................................18

Inspect Pad and Padholders.............................18

Belt Maintenance..................................................18

Battery Maintenance............................................20

Machine Storage..................................................20

Repacking the Machine........................................20

Transporting the Machine.....................................20

Machine Specifications....................................................21

Wiring Schematic............................................................22

Connections...............................................................23

Engine Assembly (21”, 24”, 28”)........................................25

Deck Sub-Assembly (21”, 24”, 28”)...................................27

Handle Sub-Assembly......................................................29

Main Assembly (21”, 24”, 28”)............................................31

Regulator and Solenoid Assembly...................................33

Skirt and Padholders (21”, 24”, 28”)..................................35

Deck Assembly (40”)...................................................37

Dust Collection (40”).......................................................39

Main Assembly (40”).....................................................41

Torsion Bar Adjustment (40”).............................................43

Small Off Road Engine Certification Warranty Form..........45

Warranty................................................................47

Safety Awareness Form....................................................48

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Quick Reference Specifications:

Capacities:

Engine Oil:

- Filter not removed: 1.6qt. (1.5L)

- Filter removed: 1.8qt. (1.7L)

- Engine Oil Type: SAE30 with API Service Classification SH or SJ

Routine Maintenance Parts:

Engine Dust Filter: MP371300

Engine Oil Filter: KA490657007

Engine Primary Air Filter (Paper Element): KA110137049

Engine Air Pre-Cleaner (Foam Element): KA110137046

Spark Plug: KA920702112

Battery: MP362200

Drive Belt: MP8070 (21”)

MP8049 (24”)

MP041000 (28”)

MP268800 (40)”

Fuses:

- 20A: SS2570

LP Cylinder: MP105900 (Steel)

Pads:

- 21” Blue Blend: PDBB06021

- 21” Natural Poly-Blend: PDNP02021

- 21” Thermal Thunder: PDTT01421

- 21” White Lightning: PD010021









Your Authorized Amano Pioneer Eclipse Distributor

Authorized Amano Pioneer Eclipse Distributor Telephone Number

Amano Pioneer Eclipse: 1-336-372-8080

Safety Precautions

Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions. Operators should be familiar with the location and use of all safety devices on the machine. Do not use the machine if it is not in proper operating condition, and report any damage or operation faults immediately.

DANGER! Operate this machine in a well-ventilated area.

It is the responsibility of the machine operator, machine owner, and the site manager to ensure that the air exchange system where the machine is to be used is in compliance with local building codes and is operating properly. Failure to operate this machine in a well-ventilated area could lead to sickness, injury, or death from carbon monoxide (CO) exposure.

DANGER! This machine emits CO, which is colorless, odorless, non-irritating gas. The first symptoms of CO exposure include headache, drowsiness, dizziness, and nausea. If you should experience any of these symptoms while operating the machine, shut off the machine and go outside to get fresh air. Have the machine tested for CO emissions by a qualified service technician before using it again.

DANGER! Prolonged or high exposure to CO may result in vomiting, confusion, and collapse in addition to loss of consciousness and muscle weakness. If such symptoms occur, call 911 for emergency medical attention. If you have experienced these symptoms, DO NOT operate this machine or any other propane machine again until cleared by a physician. Excessive exposure to CO can result in death.

DO NOT operate the machine if the machine has loose parts.

DANGER! Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use, or

(2) the use of the engine after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below: DO NOT tamper with the original emission related part.

Throttle body and internal parts

Spark plugs

Magneto or electronic ignition system

Air cleaner elements

Crankcase

Cylinder heads

Breather chamber and internal parts

Intake pipe and tube

Regulator

Fuel lock-off

DANGER! Propane is a highly flammable fuel. If you smell propane, shut off the machine immediately and take it outside the building. DO NOT use the machine again until a qualified service technician has corrected the propane leak. DO NOT use or allow another person to use an ignition source such as a cigarette lighter near the propane machine. DO NOT smoke near the propane machine. DO NOT vent a propane cylinder inside a building. DO NOT store propane cylinders inside a building.

WARNING! Overfilled or liquid withdraw cylinders can damage the fuel system and create a fire hazard. DO NOT overfill the cylinder or use a liquid withdraw cylinder on the machine. If the regulator freezes stop the burnisher and take the cylinder outside. Inspect cylinder, if a vapor withdraw cylinder, use gloves or pliers to open bleeder valve and purge cylinder until only vapor is escaping. If it is a liquid withdraw cylinder, replace with a vapor withdraw cylinder. Both cylinders are shown below.

DANGER! This machine has parts, including the pad assemblies, that can cause severe injury if these parts are contacted while they are moving. DO NOT allow any part of the body or clothing to come in contact with these parts while they are moving. DO NOT try to change attachments while the machine is running. DO NOT allow other people to come near the machine while it is in operation. DO NOT allow the machine to run unattended. DO NOT leave the machine in a place where unauthorized or untrained personnel could use the machine. DO NOT run the machine with the pad off center, damaged or missing. DO

NOT run machine with unsecured guards and shields.

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WARNING! Modifications or alterations to this machine can lead to personal injury or damage to the machine. DO

NOT make unauthorized modifications or alterations to this machine. Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine. Any unauthorized modification or alteration to this machine voids all warranties.

CAUTION! Perform all recommended scheduled maintenance. Regular maintenance of your propane powered floor machine is necessary to keep it in safe working condition.

CAUTION! DO NOT operate machine unless trained and authorized. DO NOT operate machine unless you have read and understand the operation manual. DO NOT operate machine in flammable or explosive areas.

WARNING! The muffler and the engine become hot enough while the machine is in operation, and for a long time after the machine is shut off, to cause severe burns.

DO NOT touch these parts of the machine until they have cooled.

WARNING! Injury can occur to the eyes and body while using the machine. Safety goggles, safety shoes, and safety clothing are recommended while operating the machine.

WARNING! Continuous exposure to high noise levels can cause hearing loss. Hearing protection is recommended while the machine is in operation.

WARNING! Machine vibration may cause tingling or numbness in the fingers or hands. Gloves are recommended to reduce machine vibration. If tingling or numbness persists, shut off the machine. If the vibration is caused by loose parts, adjust or tighten these parts before using the machine again.

CAUTION! A dirty engine filter can cause overheating.

Check and replace following recommended maintenance schedule.

CAUTION! Before starting machine ensure all safety devices are in place and functioning properly. Before starting machine check for proper operation.

CAUTION! When using machine, go slowly on inclines or slippery surfaces. Use care when operating machine in reverse.

CAUTION! When servicing machine, stay clear of moving parts. DO NOT wear loose clothing when working on machine. Block machine wheels before raising or jacking up machine. Use hoist stands that will support the weight of the machine. Wear eye and ear protection when using pressurized air or water. Disconnect battery connections before servicing machine. Use only replacement parts supplied by Amano Pioneer Eclipse or an Amano Pioneer

Eclipse Authorized Distributor or Service Center.

CAUTION! When loading or unloading machine onto or off a truck or trailer, turn machine OFF. Only use a truck or trailer that will support the weight of the machine to transport. DO NOT push the machine onto or off a truck or trailer unless the load height is 15 in (380mm) or less from the ground. Block machine wheels when transporting. Tie the machine down securely to truck or trailer when transporting.

CAUTION! Overheating can be caused by insufficient or low oil. Check oil before each use, and fill or change as needed.

CAUTION! Never over-fill engine with oil. Over-filling could cause irreparable damage to the engine.

CAUTION! Overheating can be caused by dirty oil. Check oil before each use and change regularly following recommended maintenance schedule.

CAUTION! Do not engage starter for more than 5 seconds. Allow a 10 second cool-down period for second failed start-up attempt.

This machine is manufactured for commercial use only.

This machine is designed and manufactured for indoor use in burnishing wax coated hard floor surfaces. Amano

Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment.

This propane powered floor machine is designed and manufactured for commercial floor burnishing only. This machine is designed to burnish most modern types of floors including composition tile, stone, marble, terrazzo, and resilient floor covering, and some coated wood floors.

Even though NFPA 11.13.2.3 says...”the use of floor maintenance machines in buildings frequented by the public, including the times when such buildings are occupied by the public, shall require the approval of the authority having jurisdiction.” Amano Pioneer Eclipse suggests usage when occupancy of a given work area is minimal.

These machines should not be used

In nursing homes, hospitals, day-care centers, etc.

that are occupied.

By unqualified or untrained personnel.

Unless properly maintained and adjusted.

On areas with obstructions such as thresholds, floor outlet boxes, etc.

In areas where loose debris or other objects are present.

In rooms and areas without proper ventilation.

Refueling and Storage of Fuel Cylinders

This machine uses a 20lb (9.1kg) capacity aluminum or steel cylinder, which meets the DOT 4E240 standards.

These cylinders are also listed by UL. In addition, the steel cylinder meets European TPED specifications and is

CE compliant. Filling should be done ONLY by a qualified propane dealer. FILL THROUGH THE SERVICE VALVE

ONLY. A properly filled cylinder should not exceed 80% of the rated capacity.

DO NOT attempt cylinder repair. Return the cylinder to your propane dealer if repair is necessary. Please note that DOT regulations prohibit shipping of cylinders after the cylinder has been filled with propane.

When not in use, cylinders should always be stored outside in an upright position in a secure, tamper-proof, steel mesh storage cabinet. The cabinet may be located next to the building, but with at least five feet (1.5 m) of space between the cabinet and the nearest building opening (door or window).

The cylinder to be used on this machine is a vapor withdraw cylinder. A liquid withdraw cylinder is not to

be used with this machine. The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard. The National Fire

Protection Association (NFPA) Standard for Storage and

Handling of LP Gas is the appropriate authority for safe propane use. A copy of this publication is available through the National Fire Protection Association (1-800-344-3555) or www.NFPA.org.

Canadian Safety Requirements

1.

2.

A sign indicating "NO SMOKING" shall be permanently displayed at the storage area. The sign shall be in accordance with the sign required in Clause 10.12.3 of CAN/CGA-B149.2-M91,

Propane Installation Code.

When the cylinder is attached to the floor maintenance machine for use, the operator shall not leave the unit unattended except for short periods of time such as rest stops, washroom, or meal stops.

3.

The requirements of 1.10.1 (e) and (g) do not apply in industrial buildings.

4.

A floor maintenance machine shall only be used in buildings: a.

Provided with continuous mechanical ventilation that removes products of combustion to the outdoors of not less that

300 CFM for each 10,000 BTU-hr or fraction thereof.

b.

Provided with natural ventilation of not less than 300 CFM for each 10,000

BTU-hr input or fraction thereof, based on a maximum of one-quarter-air exchange per hour for the net building volume.

5.

The owner of a floor maintenance machine shall ensure that the operator has participated in a course authorized by the manufacturer of the unit on the safe handling of propane and the safe operation of the machine.

6.

The owner of a floor maintenance machine shall ensure that the unit is maintained in accordance with the manufacturer's recommended maintenance procedures in a safe operating condition and the owner shall maintain a record of the maintenance for a period of two years.

7.

Before transporting a floor maintenance machine, the cylinder shall be securely fastened with the system valve closed, and the cylinder shall be located in a well-ventilated space.

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Operator Responsibility

The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition. The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as described in the MAINTENANCE section of this manual.

All machines are tested while stationary and centered on the test surface. With the traction drive in neutral (where applicable) the test is conducted with the machine at maximum engine or motor speed as specified by the manufacturer.

Read this manual carefully before operating this machine.

FOR SAFETY: DO NOT operate machine before reading and understanding the operation manual.

The operator is located in the normal operating position with the microphone or meter supported independent of the machine, 1,68 m (66 in) above the test surface, 25 cm (10 in) to the right and left centerline of the operators position, and 20 cm

(8 in) to the rearmost point of the handle, with the handle in the most forward position.

Check the machine for shipping damage.

Keep your machine regularly maintained by following the maintenance information in this manual. We recommend taking advantage of a service contract from your Amano

Pioneer Eclipse Authorized Distributor or Service Center.

Order parts and supplies only from an Authorized Amano

Pioneer Eclipse Distributor. Use the parts illustration section of your manual when ordering parts.

The sound level meter is observed for a minimum of 5 seconds or until a stabilized reading is obtained. The maximum repeatable sound level observed during the test at each microphone position is recorded and documented.

Test for Hand-Arm Vibration at the Grip

Surface of Hand-Guided Machinery

During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance

Chart.

Test for Operator-Ear Sound Pressure Level

Amano Pioneer Eclipse measures and rates the operatorear sound pressure level for hand-guided floor treatment and floor cleaning machines for industrial use. All tests are performed in accordance with European Machinery

Directive (2006/42/EC).

Outdoor test area consists of a flat open space free from effects of signboards, buildings or hillsides for at least 15 m (50 ft) from the center of the test surface. Indoor tests are conducted in a semi-anechoic or sound deadening room.

The test surface is a single sheet of floor covering at least 1 m (3.3 ft) wider and longer than the equipment being tested. In order to not affect the sound reading, the observer taking readings is at least 2 m (6.6 ft.) from the equipment being tested, or standing directly behind the operator.

Amano Pioneer Eclipse measures and rates the vibration at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance with European Machinery Directive (2006/42/EC).

The test area consists of a flat open floor area that allows the machine to be operated normally.

The transducer is mounted firmly at a point halfway along the length of the handle where the handle would normally be held.

Machines are tested while stationary, with all mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral (if applicable). The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine.

The measurements are recorded from the dominant axis.

Machine Preparation

Unpacking the Machine

The machine is shipped boxed on a wooden pallet. To unpack machine:

1.

Cut and remove bands holding the box to the pallet.

2.

Remove staples attaching the box to the platform at the bottom edge of the box.

3.

With two people, one at either end of the box, lift box straight up and off machine.

4.

Cut and remove bands securing the machine to the pallet.

5.

Remove back brace.

6.

7.

Rotate handle to the user position. Then insert the bolt through the handle bracket and handle top.

Remove adjustment lever, bolt, and washer from handle.

8.

Place the washer and adjustment lever on the bolt.

Adjust the handle to the desired height and tighten the adjustment lever.

9.

Connect the battery cables to the battery.

NOTE: Connect the red cable to the (+) post and the black cable to the (-) post.

10.

Check machine fluid levels (engine oil). See

Maintenance section.

Note: If machine was shipped by airfreight, add engine oil.

11.

Carefully back the machine off of the pallet.

Filling the LP Cylinder

This machine uses the 20 lb (9.1 kg) capacity cylinder, which meets the D.O.T. 4E240 standards. These cylinders are also listed by UL. In addition, the steel cylinder meets

European TPED specifications and is CE compliant.

Filling should be done ONLY by a qualified propane dealer.

A properly filled cylinder should not exceed 80% of the rated capacity. Do not overfill the cylinder or use a liquid withdraw cylinder on the machine. The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard.

Installing the LP Cylinder

Place the Safe-Fill® cylinder on the cylinder platform at the back of the machine. Connect the fuel hose coupling to the service valve by turning to the right (clockwise). HAND

TIGHTEN ONLY! Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected. Finally, secure the tank to the machine using the adjustable strap.

Remove slack by pulling on the loose end and securing with the velcro.

TO REMOVE THE LP CYLINDER, reverse the above procedure. Always connect or change cylinders in a well-ventilated area.

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Machine Components

Controls and Instruments

Engine

Throttle

7

Key Switch

EcoSense

Module w/

Indicator Light

Clutch

Switch

Lever

Hour Meter

Engine Ignition Switch

This machine features a key switch ignition.

Start: Turn the key all the way clockwise or START to engage the engine starter motor. Once the engine starts release the key.

Note: Always start this machine with the engine throttle in the idle or “slow” position.

Run: This is the position of the key while the engine is running.

Off: Turn the key to the “OFF” position to stop the engine from running.

Note: For safety, always close the propane cylinder valve to stop the engine and then turn the key switch to the

“OFF” position.

Engine Throttle

Machines with model numbers ending in “X” are equipped with the EcoSense Emissions Monitoring System.

EcoSense is an emissions monitoring device that monitors the exhaust emissions and will shut the engine down if the emissions levels are too low or too high.

Why will the unit shut down if the levels are too low? The monitor must receive a signal from the oxygen sensor in order to function. If it did not have a minimum reading requirement it would be possible to disconnect the oxygen sensor and operate the unit, even if the emissions were out of limits. In order for the unit to work as designed it must be able to read both low and high signals, with “not to exceed limits” of both.

The engine throttle controls the engine speed. To increase engine speed, move the hand lever forward. For idle position, pull the lever back.

The oxygen sensor must reach operating temperature before it will start to send signals to the EcoSense module.

This time is set at one minute. A unit may shut down at a cold start up after one minute because the oxygen sensor did not reach required temperature to start to send signals.

If this happens, turn the key to the off position several seconds to clear the EcoSense module and restart the engine. Once the engine has started, advance the throttle to full throttle position and start the operation. With the engine at full throttle under load, the signal from the oxygen sensor should be within the normal operating ranges for safe operation. If the engine’s air intake filter needs to be serviced, or an over-filled cylinder has been installed by mistake, or there is a problem with the fuel system that causes the oxygen sensor’s signal to be out of range, EcoSense will shut the unit down in four minutes.

The unit can be re-started after clearing the module by turning off the key switch. If corrections have not been made to the unit, EcoSense will continue to shut the unit down after the one minute warm-up and/or four minute out of limit periods.

EcoSense Emissions Monitoring System

(Optional)

Engines tend to go to lean burn if allowed to idle for even short periods. Even at high idle speeds most engines will continue to lean downward. It is always best to shut the engine off when it is not being used to do work.

Remember the engine is always creating emissions as long as it is running.

The best manner to operate a unit equipped with

EcoSense is as follows.

1. With the throttle in the slow position, turn the key switch to the start position, once the engine starts, advance the throttle to full throttle “fast”.

2. When ready to stop operation, release clutch (if equipped) and move throttle to the slow position. If the unit will not be used within one minute, turn the key switch to the off position. If the unit will not be returned to service within a few minutes it is best to turn the gas valve on the tank off first and let the engine consume all fuel that is in lines. Once the engine dies, turn the key switch to off position.

3. When ready to restart, open the gas valve on the tank, put the throttle in slow position and turn key switch to the start position. Once the engine has started, move throttle to full position and return to operation.

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Clutch Switch Lever (Optional) Rok-Bak

1.

Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF.

2.

Remove the propane cylinder.

3.

Raise the handle to the full-up position (about a

45° angle).

4.

Lift up on the front of the deck, rocking the machine back until it rests on the handle grips.

The clutch switch lever when pulled will engage the electric clutch. On models that have an electric clutch, the pad will not turn until the switch is engaged. Only one lever requires engagement at one time, allowing the user to alternate hands during operation.

Hour Meter / Tachometer

The hour meter / tachometer records the number of hours the machine has been powered ON. The hour meter reading is used to mark recommended maintenance intervals. It also displays the engine speed. This meter displays hours when the machine is turned OFF and engine speed when the machine is turned ON.

5.

When lowering the machine down, DO NOT drop the machine. Slowly lower the machine to the floor until the wheels are on the ground.

Pad Change

1.

Place the machine in the Rok-Bak position. (see

Rok-Bak section)

Handle Adjustment

1.

The height of the handle can be adjusted by raising or lowering the handle.

2.

Loosen the handle adjustment lever on the side of the handle. Move handle to the desired height and tighten the lever.

2.

Remove centering device and inspect pad. If pad has worn less than 1/4” (6mm), replace it.

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Note: The adjustment lever will ratchet. Pull outward and pivot the lever up

CAUTION! Carefully inspect the pad holder for cracks or damage. Replace if necessary.

WARNING! A damaged pad holder rotating at high speeds may be an extreme hazard if it should come apart.

Fuses

The machine’s electrical circuit is protected by a fuse, which stops the flow of current in the event of a circuit overload. Once a fuse blows, it must be replaced. If the overload that caused the fuse to fail is still present, the new fuse will fail and the problem must be corrected. DO

NOT bypass any fuse. The ignition fuse is located on the side of the starter switch panel.

1. Pull up on rear of dust bag to detach velcro from the support tab.

2. Pull dust bag downward off dust tube by holding at the front and pulling down and to the rear to remove.

3. Empty bag by rubbing or gently tapping on sides, in a downward motion, to loosen soil trapped on sides of bag. For heavy soil, turn bag inside out to clean.

4. Reinstall bag by hooking elastic edge onto back of dust tube lip, and fitting elastic around dust tube.

5. Pull rear of dust bag towards rear of machine and reattach to velcro on the support tab.

Dust Box (40”)

Fuse

NOTE: The dust control system of the420BU40 is designed to collect the dust generated by the unit when burnishing a floor. The system in NOT a sweeper unit.

Always pre-sweep floor before burnishing.

Wheel Adjustment

1.

2.

3.

Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF.

Remove the propane cylinder.

Raise the handle to the full-up position (about a

4.

45° angle).

Rock the machine by lifting up on the front of the machine until it rests on the handle grips.

Remove the clevis pin that retains each wheel and 5.

relocate to the desired wheel position.

NOTE: To increase pad pressure (more aggressive) move wheels to rear of machine. To decrease pad pressure

(less aggressive) move wheels toward the front of machine.

1. The dust box does not need to be removed in order to service the dust filter. To service the dust filter, remove the thumb screw located on top of the dust box. The filter can be removed from the filter retainer and washed. The filter will function wet or dry.

Thumb

Screw

Dust Bag (21”, 24”, & 28” - Optional)

2.

3.

4.

5.

To reinstall the filter, correctly place the filter back in the filter retainer. Insert the bottom edge of the filter retainer against the metal guide on the bottom of the mounting area. Compress the filter retainer inward and downward to align the hole at the top of the retainer. Install the thumb screw and tighten until the filter is secured.

The dust box should be cleaned daily, but does not need to be cleaned each time the filter is serviced. The dust box collects the heavy particles and pad debris. To remove the dust box, release the latches that secure the dust box to the unit and slide the dust box away from the unit.

Once the dust box is removed from the unit, remove the dust filter and service as above.

Empty the dust box into a trash container. The dust box can be washed if needed. Replace the filter and filter retainer as above.

With the dust box removed, check the opening in the deck for debris or obstructions. Once the pathway is clear, reinstall the dust box back on the unit.

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How the Machine Works

This machine is a propane burnisher that has a pad driver that is belt driven directly from the engine crank shaft.

Pre-Operation Checklist

Check the engine oil level. Add oil if needed.

Refer to Maintenance.

Inspect the engine dust filter and clean off any debris or dust buildup. Refer to Maintenance.

Inspect the burnishing pad and replace, if necessary. Refer to Maintenance.

Inspect the pad holder for cracks or damage!

Replace if necessary. Refer to Maintenance.

WARNING! A DAMAGED PAD HOLDER ROTATING AT

HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT

SHOULD DISINTEGRATE.

Inspect air filter. Clean or replace if necessary. A dirty air filter could lead to elevated levels of carbon monoxide. Refer to Maintenance.

Inspect the drive belt. Replace if necessary.

Refer to Maintenance.

Check the machine for leaks or loose fasteners.

CAUTION! Always open service valve slowly to allow pressure to equalize in hoses. Opening quickly may cause the flow check valve to engage, limiting fuel flow.

TO REMOVE THE SAFE-FILL CYLINDER, reverse procedure. Always connect or change cylinders in a well ventilated area.

Only Use a Vapor Cylinder!

LP Fuel Cylinder

This machine uses the 20 lb (9.1 kg) capacity cylinder, which meets the D.O.T. 4E240 standards. These cylinders are also listed by UL. In addition, the steel cylinder meets

European TPED specifications and is CE compliant.

Filling should be done ONLY by a qualified propane dealer.

A properly filled cylinder should not exceed 80% of the rated capacity. Do not overfill the cylinder or use a liquid withdraw cylinder on the machine. The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard.

Installing the LP Cylinder

1.

Before bringing a propane cylinder indoors, always check it for over-filling.

2.

Place the tank on the machine and secure with the retaining strap. Remove slack by pulling on the loose end of the strap and secure back to strap.

Connect the fuel hose coupling to the service valve by turning clockwise. HAND TIGHTEN

ONLY. Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected. (It is sometimes easier to install if the connection to the service valve is made before strapping the cylinder in place.)

Pressure

Relief Valve

Bleeder

Valve

Liquid Level

Sight Gauge

Service

Valve

Starting the Machine

1.

Check oil and fuel levels.

2.

Check and clean engine dust filter.

It is recommended to start burnishing on the right side of the aisle, turn and come back down the aisle in the opposite direction, overlapping the previous path slightly.

Continue this pattern until the floor area to be burnished has been covered with the last pass being on the right side of the machine. The forward speed is generally at normal walking speed.

CAUTION! Never run continuously for more than 1 hour without cleaning or changing engine dust filter.

3.

Check carburetor air filter. Change if necessary.

(See “Scheduled Maintenance”)

4.

Turn propane service valve counterclockwise to open.

5.

When done burnishing, push the machine to the desired location. Turn off the LP cylinder service valve. When the fuel is depleted and the engine stops, turn the key switch OFF.

6.

Remove the LP cylinder and store properly. Refer to Refueling and Storage of Fuel Cylinders.

CAUTION! Always open service valve slowly to allow pressure to equalize in hoses. Opening quickly may cause the flow check valve to engage, limiting fuel flow.

Idling and Stopping the Machine

5.

Allow machine to tilt backward (pad off floor) and move throttle to idle”SLOW” position.

6.

With the engine throttle lever in the idle position, engage the starter by turning the key switch to the starting position for approximately 5 seconds. If the engine does not start, release the key switch for 10 seconds, then try to start again in another 5 seconds.

7.

After the engine has started, move the throttle forward approximately halfway and allow the engine to warm up for approximately 30 seconds.

DANGER! Allowing the engine to idle excessively will increase carbon monoxide emissions!

To stop the engine, close the service valve on the fuel cylinder by turning it clockwise (the engine will stop when the fuel in the lines is used up). Once the engine stops, turn the keyswitch off.

WARNING! Catalytic mufflers require a few minutes to warm up before effectively removing harmful emissions.

Make sure of proper ventilation during this warm-up period!

Burnishing

1.

After engine has started, allow approximately 30 seconds for the engine to warm up.

2.

Advance the throttle to operating speed.

3.

Lower the burnishing head to the floor while moving the machine forward slowly.

CAUTION! Do not run the burnisher without moving the machine. If the machine is allowed to run in one spot, damage to the floor may occur.

4.

To stop burnishing, push down on handle to raise the burnishing head off the floor.

CAUTION! DO NOT add weight to the burnisher head.

CAUTION! DO NOT lift up on the handle to add pressure while burnishing.

Note: To not comply with any of the CAUTION! statements could cause the engine to overheat and/or damage the padholder or drive components.

12

13

Machine Troubleshooting

Scheduled Maintenance

Operation

Daily

First 8

Hrs.

Every 50

Hrs.

Interval

Every 100

Hrs.

Every 200

Hrs.

Every 300

Hrs.

Every 400

Hrs.

Every 500

Hrs.

Check & add engine oil

Check for loose or lost fasteners

Check for oil leakage

Inspect fuel hose and connections

Clean Engine dust filter

Inspect pad holder

Change Engine Oil

Change engine oil filter

Check & clean air cleaner paper element

Check & clean air cleaner foam element

Inspect battery and battery connections

Replace air cleaner paper element

Replace air cleaner foam element

Inspect, clean, & re-gap spark plugs,

Replace if necessary

Check & adjust valve clearance.*

Retorque heads.*

Clean & lap valve seating surface.*

Check engine emissions*

Clean cooling fins

Inspect drive belt

Inspect burnishing head assembly

Replace drive belt

As Required

* Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

14

15

Maintenance

Oil Level Inspection

1.

Push machine to level surface.

2.

Turn off LP cylinder and remove it.

3.

Clean area around the oil gauge before removing it.

4.

Remove the oil gauge and wipe it with a clean cloth.

5.

The machine should be in an upright level position. If necessary, place a block under the back of the machine or apply weight to the front of the deck to maintain an upright, level position.

6.

Insert the oil gauge into the tube, but do not tighten the oil gauge.

7.

Check the oil level. It should be between the

“FULL” and “ADD” marks on the oil gauge.

Note: If the oil level is near or below the "ADD" mark, remove the oil gauge and add enough engine oil to bring oil level to the "FULL" mark. (SH or SJ SAE30 Oil)

Note: If the oil level is too high, remove the excess oil by loosening the oil drain valve.

CAUTION! Do not fill above the "FULL" mark. Excess oil will cause a smoking condition and may cause the engine to overheat.

5.

Place a suitable container under the end of the oil drain hose.

WARNING! Be careful with hot oil being drained. It may be hot enough to cause severe burns.

6.

Slowly turn the valve counter-clockwise, until the oil starts to drain.

Note: In order for the oil to drain, it may be necessary to loosen the oil fill cap.

7.

Close the drain valve. Place cap back on the end of the hose.

8.

Remove oil cap and add clean SH or SJ SAE 30 oil. Use 1.6 U.S. qt. (1.5 L) when the filter is not changed and 1.8 U.S. qt. (1.7 L) when filter is changed.

9.

Screw in oil gauge. Reconnect the LP cylinder to the fuel hose.

10.

Run the engine at low idle for 2 minutes. Check for leaks around the engine.

11.

Stop the engine. Check the oil level (see Oil Level

Inspection section).

Oil Filter Replacement

1.

Place a suitable container underneath the oil filter.

2.

Using a strap wrench or oil filter wrench, remove the oil filter. Turn the filter counter-clockwise to remove it.

3.

Apply a thin coat of new oil or grease to the oil filter seal (A).

4.

Install the new filter (Amano Pioneer Eclipse part

# KA490657007) by turning it clockwise.

5.

Turn the filter until the seal contacts the mounting surface (B) of the engine. Then, turn the filter BY

HAND 3/4 turn more.

Oil Change

1.

Change the oil after the first 8 hours of operation and every 50 hours thereafter.

2.

Start and warm the engine so the oil will drain easily and completely. Push machine to a level surface. Stop the engine.

3.


4.

Remove cap on the end of oil drain hose.

6.

Reconnect the LP cylinder to the fuel hose.

7.

Run the engine at low idle for 2 minutes. Check for leaks around the engine.

8.

Stop the engine. Check the oil level (see Oil Level

Inspection section).

16

Spark Plug Inspection and Replacement

1.


2.

Pull spark plug cap off of spark plug.

3.

Remove spark plug by turning counter-clockwise and inspect it.

Note: If the plug is oily or has carbon build up on it, clean the plug using a high flash-point solvent and a wire brush or other suitable tool.

Note: If the spark plug electrodes are corroded or damaged, or if the insulator is cracked, replace the plug.

Use Only Amano Pioneer Eclipse part # KA920702112.

Do not use any other spark plug!

4.

Measure the gap with a wire-type thickness gauge. The correct gap is .025 in (.635 mm). If the gap is incorrect, carefully bend the side electrode with a suitable tool to obtain the correct gap

A: Insulator

B: Center Electrode

C: Plug Gap

D: Side Electrode

5.

Inspect both primary and secondary air filters. If necessary, clean primary filter by lightly tapping and wipe seal ends with a clean cloth. If primary filter cannot be cleaned, is bent, or damaged, it must be replaced. (Amano Pioneer Eclipse part

# KA110137049). If secondary filter is dirty, do not attempt to clean it. Replace it with a new filter

(Amano Pioneer Eclipse part #KA110137046).

6.

Check the intake hose for cracks or damage.

7.

Install filters and replace cover.

Inspect Fuel Hose and Connections

1.


2.


3.

Inspect hoses for abrasions and other signs of wear. Replace all worn or damaged hoses.

4.

Check for gas leaks by spreading a soapy water solution around all connections while the LP cylinder is reconnected and the service valve is turned ON.

Air Filter Inspection and Replacement

1.


2.


3.

Turn the two knobs 1/4 turn counter-clockwise and remove the filter cover.

5.

If a leak is detected, turn off the LP cylinder. If the leak is in a hose, replace it. If the leak is at a fitting, loosen and clean it. Apply pipe-sealing compound and re-tighten it.

6.

Recheck for leaks using a soapy water solution. If leaks persist at fittings, replace them and recheck with a soapy water solution once more.

17

4.

Loosen clamp that retains filter and remove the air filter.

CAUTION! Do not wash the air cleaner filters. Do not oil the air filters. Do not use pressurized air to clean the air filters.

Engine Dust Filter

1.

The engine dust filter should be cleaned each hour and after each use by shaking out the dust and then rinsing with mild detergent. The filter can also be vacuumed with a wet-dry vacuum.

2.

Squeeze out the excess water (do not wring).

3.

Allow the filter to air dry.

Note: Failure to maintain a clean engine filter will cause the engine to overheat. Also, it may cause the exhaust emissions to elevate to harmful levels. If necessary, replace with (APEC part number: MP035200).

proceed to step 9.

WARNING! A damaged pad holder rotating at a high rate of speed may be an extreme hazard if it should come apart.

6.

If the pad holder needs to be removed, a 3/4” wrench will be required. Locate the wrench flats on top of the spindle shaft. With the spindle shaft secure, turn the pad holder counter clockwise until it is free of the spindle shaft.

7.

Save the washer and/or spacer that is on the spindle shaft. Be sure they are in place when the pad holder is re-installed.

8.

When threading the pad holder onto the spindle shaft, use the wrench to keep the shaft from turning. Be sure the pad holder is tight before proceeding.

9.

Secure the pad with the centering device.

10.

Lower the machine.

Belt Maintenance

Check and adjust valve clearance.

Re-torque heads:

Refer to Kawasaki’s FS481V service manual.

1.


2.


3.

Place the machine in the Rok-Bak position by lifting up on the front of the machine until it rests on the handle grips.

4.

Rotate the pad drive and inspect the belt.

5.

If cracks or excessive wear is present, the belt needs to be replaced.

6.

To check for the proper tightness, squeeze the belt together. The belt should depress between 1/4”

(0.6 cm) and 1/2” (1.3 cm).

Clean and lap valve-seating surface:


Head Bolt Maintenance


Cooling Fin Maintenance

A.

Remove blower housing and any other shrouds.

B.

Clean the cooling fins as necessary using compressed air or pressure washer.

C.

Reinstall all housings and shrouds.

Inspect Pads and Pad Holders

1.


2.


3.

Rock the machine back by lifting up the front of the machine until it rests on the handle grips.(See

“Rok-Bak/Handle Adjustment” section.)

4. Remove centering device and inspect the pad. If the pad has worn less than 1/4” (6 mm), replace it.

5.

Inspect the pad holder for cracks or damage. If the pad holder does not have any damage

To change belt: (21”, 24”, & 28”)

(21”) APEC Part Number: MP8070



A.

Place the machine in the Rok-Bak position.

Remove the pad holder by holding the end of the shaft on the top of the machine with a 3/4” wrench and turn the pad holder counter-clockwise.

(Models equipped with dust collection will require removing the pulley cover to gain access to the belt.)

B.

Use the 3/4” wrench to turn the end of the spindle shaft on top of the machine while removing the old belt from the spindle pulley.

C.

Finish removing the belt from the engine pulley, if necessary.

D.

Check engine pulley for correct alignment with the spindle pulley. Check hardware attaching pulleys for proper tightness.

E.

Install the new belt onto the engine pulley.

F.

Reinstall the new belt onto the spindle pulley using the 3/4” wrench to turn the spindle clockwise.

Make sure the belt is correctly placed on the idler pulley.

G.

Reinstall the pad holder onto the spindle shaft.

H .

Turn the machine upright in the burnishing position.

18

19

I.

Check belt for correct operation. Check all hardware for proper tightness.

To change belt (40”):


A.

Place the machine in the Rok-Bak position.

Remove the pad holders by holding the end of the spindle shaft, located on the top side of the deck, with a 3/4” open-end wrench and turn the padholder clockwise.

B.

Remove the dust skirt by removing the three skirt retainer pins.

NOTE: Document the number of turns that are needed to remove the retainer knob so that it can be reinstalled properly. Also, document the location of each spring and bolt. These components must be placed back in the same location in order for the skirt to function properly.

C.

Remove each retainer knob located on the top side of the deck. Remove the pin and spring assembly from the channel. When all of the retainer pins removed, the skirt can be removed.

D.

Loosen the nut that retains the tensioner pulley.

Slide the tensioner pulley downward releasing the tension of the belt.

E.

Use a 3/4” open-end wrench to turn one of the spindle shafts on top of the machine while working the belt off one side of the spindle pulleys.

F.

Remove the belt from the engine clutch pulley and then remove the belt from the unit.

G.

With the belt removed, check all of the hardware attaching the pulleys for proper tightness. Also, check the bearings for wear and the condition of each pulley.

H.

Install the new belt by routing it through opening in the deck and then onto the engine clutch pulley first. Route the belt onto each idler and tensioner pulley, leaving one of the spindle pulleys for last.

I.

Use a 3/4” open-end wrench to turn the spindle shaft and work the belt onto the spindle pulley.

J.

With the belt properly routed, tighten the belt by forcing the tensioner pulley upward. Tighten the hex nut of the tensioner pulley when the belt has adequate tension. The belt should depress between 1/4” (0,6cm) and 1/2” (1,3cm).

K. Turn the belt through several revolutions to make sure that the belt tracks properly.

L.

Reinstall the skirt assembly. Be sure that each pin and spring assembly is installed in the proper location. When attaching the retainer knob to each pin, use the same number of turns used to remove the knob.

M.

Reinstall the padholders onto the spindle shafts.

N.

Lower the machine to the operating position.

O.

Install tank and start unit. Engage clutch to check for correct operation.

Battery Maintenance Machine Storage

The battery supplied with this machine is a sealed, absorbed glass mat (AGM), maintenance free type. It never needs servicing. When battery replacement is necessary, use Amano Pioneer Eclipse part #: MP363200.

1.


2.


Only authorized, trained personnel should have access to propane cylinders and machines.

1.

Remove propane fuel cylinder when not in use and store it outside in a storage cage in accordance with NFPA Handbook 58

CAN/CGAB149.2. Do not release or bleed propane inside the building. Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes.

2.

Store machine away from objects that may fall and damage it.

3.

Never store machine or fuel cylinders near an open flame or heat-producing device.

4.

Make sure machine is cleaned properly before storing.

5.

Never store machine with cylinders installed, or store spare cylinders in an enclosed van or trailer.

6.

Store machine in a dry location, temperature not to exceed 120°F (50°C).

3.

Disconnect the BLACK negative battery cable first.

Disconnect the RED positive battery cable last.

4.

Loosen battery-retaining strap.

5.

Lift out old battery and replace with new battery.

6.

Secure battery with battery-retaining strap.

7.

Connect the RED positive battery cable first.

Connect the BLACK negative battery cable last.

Note: Dispose of old battery in the proper manner. Most auto parts stores accept used batteries for recycling.

PROPOSITION 65 WARNING

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and reproductive harm.

Batteries also contain other chemicals known to the State of California to cause cancer.

Wash hands after handling.

Repacking the Machine

Refer to Unpacking and repack the machine using original packing materials and container. Store machine in a dry location, temperature not to exceed 120°F (50°C).

Transporting the Machine

When transporting a propane powered floor machine with the fuel cylinder installed, the cylinder should be securely fastened with the service valve closed and the machine should be secured in the vehicle. Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage. Never store machine with cylinder installed or store spare cylinders in an enclosed van or trailer. It is a good practice to check propane cylinders for overfilling before transporting them. If overfilled, correct before loading them in the vehicle by venting the excess propane outside in a safe area using the bleeder valve.

20

21

Machine Specifications

Starting:

Deck:

12VDC Battery

Cast Aluminum

Sound Level:

Vibration:

< 89 dB(A)

Less than 2.5 m/s

2

Kawasaki FS481V, 603cc Air Cooled Engine:

Engine Speed: Idle - 1800-2000 rpm

High Idle - 3400-3500 rpm

SAE 30 w/ API Service SH or SJ Engine Oil:

Engine Oil Capacity:

Filter not removed - 1.6qt (1.5L)

Filter removed - 1.8qt (1.7L)

Engine Primary Air Filter (Paper Element): KA110137049

Engine Air Pre-Cleaner (Foam Element): KA110137046

Spark Plug: KA920702112

Spark Plug Gap: 0.025 in. (0.635 mm)

LP Cylinder Type: 20lb (9.1 kg) Vapor Withdraw

21” Machines

Pad Size:

Pad Speed:

Width:

Length:

Height:

21” (53.3 cm)

2000 RPM

24.5” (62.2 cm)

56” (142.4 cm)

39.5” (100 cm)

Weight (w/o tank): 215 lb (98 kg)

(w/clutch and dust collection)

28” Machines

Pad Size:

Pad Speed:

Width:

Length:

Height:

28” (71.1 cm)

1700 RPM

31.5” (80 cm)

61.5” (156.2 cm)

41.0” (104 cm)

Weight (w/o tank): 234 lb (106 kg)


24” Machines

Pad Size:

Pad Speed:

Width:

Length:

Height:

24” (61.0 cm)

1800 RPM

27.5” (69.9 cm)

58.5” (148.6 cm)

40” (101.6 cm)

Weight (w/o tank): 221 lb (100kg)


40” Machines

Pad Size:

Pad Speed:

Width:

2 x 21” (53.3cm)

1850 RPM

46.5” (118cm)

61.75” (157cm) Length:

Height:

Weight:

41” (104cm)

340 lbs (154 kg)

Wiring Schematic

120211

22

23

Connections

120211

Connections Continued

120211

Ref. Part #

A MP402400

B MP368400

C MP368500

D NB9545

E NB7282

F SS2570

G MP122100

H MP373000

J NB5516

Description Qty.

HARNESS, WIRING, MAIN, 420BU 1

HARNESS, WIRING, METER, HOUR,

27” 1

CABLE, BATTERY, NEG., 10”

NUT, SPIN LOCK, 1/4-20

CLAMP, HOSE, NO.38

FUSE, 20 AMP, ATO

HARNESS, WIRING, CLUTCH, KAW.

MB

WIRE, SENSOR OXYGEN, STD

TERMINAL ADAPTER

1

1

1

1

1

1

1

24

25

Engine Assembly (21”, 24”, & 28”)

11211

Engine Assembly Continued

Ref. Part #

1 MP376300

Description

INTAKE, CARB., CLOSED LOOP

2 KA110137046 PRECLEANER, AIR, FS481V

3 KA490657007 FILTER, OIL, FS/FX481V

Qty.

1

1

1

4 KA920702112 PLUG, SPARK, NKG, BPR4ES

5 KA110137049 ELEMENT, FILTER, AIR, FS481V

6 MP367700

7 MP7802

8 NB2463

PULLEY, 4.00”, w/ 1.00” BORE

KEY, 1/4 X 1 1/2”

SCREW, SET, HEX SOCKET, 5/16-18

X 3/8

1

1

2

1

1

9 MP364900 MUFFLER, EXHAUST, FS481V

10 KA110607016 GASKET, MUFFLER, 481V

11 MP386101

12 NB049300

13 NB9545

14 NB8125

15 NB8130

BRACKET, SUPPORT, MUFFLER 1

SCREW, FLANGE, 1/4-20 X 1/2, ZINC 1

NUT, SPIN LOCK, 1/4-20 1

CLAMP, 1/4” ID, RETAINER


1

2

1

1

16

17

MP044800

MP019200

18A MP015200

18B MP018000

ADAPTER, CONVERSION, BSPT/NPT,

1/8 X 1/8 1

SWITCH, OIL PRESSURE, DOUBLE-

POLE 1

1 PLUG, OXYGEN SENSOR

SENSOR, OXYGEN (MODELS W/

ECOSENSE)

HOSE, VACUUM, 5/32

1

27” 19 NB2460

20 NB2470 FUEL, LINE, 3/8”

22 KA461DA0800 WASHER, LOCK, 8MM

26”

4

23 KA922107027 NUT, HEX, M8

24 NB7282 CLAMP, HOSE, NO.38

25 MP371300

26 MP371200

27 MO072300

28 NB2460

FILTER, INTAKE, ENGINE, FOAM

DRAIN, OIL

HOSE, VACUUM, 5/32

1

CAGE, INTAKE, ENGINE, FS481V 1

1

30”

4

1

29 NB065000

30 NB9267

31 NB6111

BOLT, HEX, M8 x 16, GD 8.8, ZINC

WASHER, FLAT, 5/16”

WASHER, LOCK, 5/16”

1

1

1

Clutch Models

Ref. Part #

32 MP4787

33 MP4790

34 MP371700

35 MP4805

36 NB005800

Description

CLUTCH, ASM., MODEL 5215-63

Qty.

1

TUBING, NEORPENE, CLUTCH ARM 1

SPACER, 1.500 O.D. X 1.020 I.D. X

.285 THK 1

SPACER, CLUTCH, BOTTOM, HUB

BASE

SCREW, HEX, 7/16-20 X 1 1/2

1

1

022411

26

27

Deck Sub-Assembly (21”, 24”, & 28”)

102810

Ref. Part #

1A MP376200

1B MP073300

1C MP066801

2A MP8300

2B MP8300

2C MP8300

3 MP139900

4 NB038800

5 NB9645

6 NB020600

7 MP197100

8 MP197000

9A MP107700

9B MP7235

9C MP7240

10 NB6864

11 NB9269

12 MP071800

13 NB6044

14 NB3450

Deck Sub-Assembly

Description

LINER, SHROUD, 21”, w/ INSERTS

(VAC MODELS ONLY)

Qty.

1


(VAC MODELS ONLY)


(VAC MODELS ONLY)

1

1

VELCRO, HOOK, 1” W/ADHESIVE

(VAC MODELS ONLY)


(VAC MODELS ONLY)

74”

85”


(VAC MODELS ONLY)

BUSHING, SKIRT, STEEL

98”

1

SCREW, SOCKET HD, 1/4-20 X 1 1/4 1

WASHER, FLAT, #10 5

RIVET, POP, 3/16 X 5/8-3/4 3/8 HD 5

SHIM, CAMBER, 1/32” 1

SHIM, CAMBER, 1/16” 1

SPINDLE, W/6.75” PULLEY, ASM.(21”

MACHINE) 1


MACHINE) 1


MACHINE) 1

BOLT, HEX, 1/2” X 1 1/4”, NC

WASHER, FLAT, 7/16

4

4

TENSIONER, BELT, W/4” PULLEY 1

SCREW, CAP, 3/8 X 1 1/4


1

1

Ref. Part #

15 MP012801

16 NB003100

17 MP371501

18 NB6545

19 NB3265

20 MP352600

21 LX2105

22 NB053400

23A MP064600

23B MP064700

23C MP064800

24 NB6530

25 NB3350

26 NB6110

27 MP336200

28 NB063400

29 NB9645

30 NB9745

31 MP067600

32 MP065200

33 NB063300

34 NB9735

35 MP8310

36 MP124700

37 MP371601

38 MP371400

Description Qty.

CASTER, 2 1/2”, REAR, 3/4” STEM 1

NUT, HEX, 1/2”-13, JAM

BRACKET, WHEEL, 5” X 2”

SCREW, CAP, HH, 5/16”-18 X 1”

1

2

4

NUT, LOCK, 5/16”-18, NC 6

WHEEL, 5” X 2” w/ BALL BEARING 2

CLIP, HITCH PIN, STRAIN RELIEF 2

PIN, CLEVIS, 1/2” X 3 1/2” 2

SCOOP, VACUUM, 21” (VAC MODELS

ONLY) 1


ONLY) 1


ONLY) 1

SCREW, CAP, HH, 1/4-20 X 1


3

3


STRAP, BUMPER, ROK-BAK

3

1

RIVET, POP, 3/16 X 1.00 X 3/8 HD 4

WASHER, FLAT, #10

SCREW, CAP, 5/16”-18 X 3/4”

7

2

TUBE, DUST

SEAL, TUBE, DUST

BOLT, HEX, 10/24-1”

NUT, LOCK, 10-24, NYLON

VELCRO, HOOK, STUDS

BAG, VACUUM

BRACKET, SUPPORT, BAG, DUST 1

BUMPER, ROK-BAK, 12” 1

3

3

1

1

1

1

102810

28

29

Handle Sub-Assembly

102810

Ref. Part #

1 MP366500

2 MP366800

3 NB9460

4 NB3450

5 NB3267

6 MP366900

7 MP368000

8 NB4382

9 MP5950

10 MP1230

11 MP376000

12 MP087100

13 MP9606

14 MP1210

15 NB5366

Handle Sub-Assembly Continued

Description

HANDLE, BASE, WELDMENT

Qty.

1

HANDLE, TOP, BASE MDL.,

WELDMENT 1

BOLT, CARRIAGE, 3/8-16 X 4, ZINC 2


NUT, LOCK, 3/8”, NC

GRIP, HANDLE, 7/8”, BLK

CABLE, THROTTLE, 46”, 7/8”

TRAVEL

SCREW, DRILL KWIK, 8 x 1/2

HANDLE, ADJUSTABLE LEVER

BASE, BOX, MICRO SWITCH

SWITCH, MICRO, 16AMP, ASM.

LEVER, SWITCH BOX

SPRING, SWITCH BOX

SWITCH BOX, COVER 1

SCREW, SHEET METAL, 8 X 1 1/4 4

1

2

2

1

1

1

2

2

1

2

102810

30

31

Main Assembly (21”, 24”, & 28”)

021711

Ref. Part #

1 NB1621

2 MP371800

3 MP367600

4 MP4515

5 NB6530

6 NB065100

7 NB064900

8A MP032500

8B MP047500

8C MP095200

9 MP195300

10A MP139400

10B MP139300

10C MP139200

11A MP139600

11B MP139600

11C MP139600

12 MP367500

13 NB6545

14 NB9267

15 NB3265

16 NB8125

17 MP362200

18 MP368100

19 NB019100

20 NB3350

21 NB3275

22 NB6110

23 NB5520

24 NB3450

25 NB3267

26 NB6044

27 MX1075

28 NB6111

29A MP041000

29B MP8049

29C MP8070

30 MP6600

31 MP6600

32 NB7282

33 MP068600

34 MP065100

35 MP075200

36 MP105900

Main Assembly Continued

Description

CAPLUG, K8, RED

REGULATOR, STND MDL, ASM.

SLIDE, STRAP, 2”, BLK

Qty.

1

1

1

TUBING, OIL DRAIN


BOLT, HEX, M8 x 25, GD 8.8, ZINC 1

SCREW, #10 x 1/2”, TRUSS HD, PHIL.

1

1

2

PADHOLDER, 28”, COMPLETE ASM. 1


PADHOLDER, 21”, W/SNAP-IN

RETAINER, ASM.

SPACER, BEARING, RIGHT

1

1

SKIRT, STEEL, 28”, ASM. (28” MODELS w/VAC) 1



FELT, POLYESTER, 28 OZ, BLK, (28”

MODELS w/VAC) 8FT.


MODELS w/VAC) 7FT.


MODELS w/VAC) 6.25FT.

TRAY, BATTERY, 5-1/4 X 3-1/2 1

SCREW, CAP, HH, 5/16”-18 X 1”


NUT, LOCK, 5/16”-18, NC


4

1

5

7

BATTERY, 12V, 210CCA, AGM

STRAP, 2” x 23”, OPEN ENDS

BOLT, HEX, 1/4-20 X 3/4, GD 5


NUT, LOCK, 1/4”


BOLT, CARRIAGE, 3/8”-16 X 1 1/4” 3



7

3

2

6

6

10

1

3

SCREW, CAP, 3/8 X 1 1/4



BELT, BX-56 (28” MACHINES)



VELCRO, FELT, BLACK

VELCRO, FELT, BLACK

CLAMP, HOSE, NO .38

COVER, PULLEY, ST28KWA

SEAL, SPINDLE, 2.415” I.D. X 4.5”

O.D.

15”

12”

2

1

1

FOAM, SKINNED, 1/2 X 38 X 1/4

THK 1

CYLINDER, STEEL, (NOT SHOWN) 1

2

1

1

1

4

4

042011

32

33

Regulator and Solenoid Assembly

081811

Regulator and Solenoid Assembly

Continued

Ref. Part #

1 MP245100

2 MP017900

3 MP317500

4 MP367300

5 MP4330

6 MP4500

7 MP371100

8 MP372400

Regulator

Description

REGULATOR, BEAM, T60

Qty.

1

FUEL, ADJUSTMENT, ASSEMBLY 1

FUELOCK, 12 VOLT, ASM.

1

HOSE, FUEL, LP, 12”, ASM.

1

FITTING, 49 X 6, REG TO FUELOCK 1

COUPLER, QUICK REGO, FEMALE 1

FITTING, BRASS, 1/4-28 x 3/16” HB 1

FITTING, ELBOW, BRASS, 1/8” NPT x 3/16” HB 1

Ref. Part #

9 MP367100

10 MP366700

11 MP120900

12 MP354900

Solenoid

Description

SOLENOID, STARTER, 12VDC

Qty.

1

CABLE, BATTERY, POS., 9” 1

CABLE, BATTERY, POSITIVE, 14” 1

WIRE, SOLENOID, BATTERY 1

Ref. Part #

13 MP402300

14 MP367400

15 MP199000

16 KC4834001

17 SS900001

18 MP280400

19 NB007400

20 NB9710

Switch Panel

Description Qty.

MODULE, EMISSION, MONITORING,

ASM.

1

PANEL, SWITCH, STARTER,

PLASTIC

KEYSWITCH, BURNISHER,

RIDE-ON

1

1

1 KEY, STARTER SWITCH

LABEL, STARTER SWITCH,

TRI-LINGUAL

METER, HOUR/TACH, PANEL

MOUNT

BOLT, PHILLIPS PAN HD, #8-32

X 1/2

NUT, KEPS, 8-32, ZINC

1

1

2

2

081811

34

35

Skirt and Padholders (21”, 24”, & 28”)

102810

Skirt and Padholders Continued

Ref. Part #

1A MP139400

1B MP139300

1C MP139200

1.1 MP140000

1.2 NB050600

1.3 NB3350

1.4 MX1045

1.5 MP139800

Description

SKIRT, STEEL, 28”, ASM. (VAC

MODEL ONLY)


MODEL ONLY)


MODELS ONLY)

FELT, DOT

BOLT, HEX, TAP, 1/4-20 x 2-1/2”


NUT, HEX, 1/4-20

EDGING, WEAR, SKIRT,

STEEL - 28”


STEEL - 24”


STEEL - 21”

Qty.

1

1

8.14 FT

7.10 FT

6.03 FT

1

2

1

2

1

Ref. Part #

2A MP032500

2B MP047500

2.1 SA004000

SA007800

2.2 MP195800

2.3 MP8310

2.4 MP066300

2.5 MP012700

2.6 NB9319

2.7 NB3275

2.8 NB3350

2.9 MP196300

Description Qty.



PADHOLDER, 28”, W/STUDS ONLY 1


FLEXI-DISC, W/O LIP, YELLOW, 80

DURO

VELCRO, HOOK, STUDS-28”

MODELS

VELCRO, HOOK, STUDS-24”

MODELS

1

68

76

1 RING, SPACER, CENTER LOK II

RETAINER, PAD, CENTER-LOKII

(SCREW-IN)

SCREW, BH, 1/4-20 X 1 1/4”

NUT, LOCK, 1/4”

1

6


RING, RELIEF, STRESS

6

6

1

Ref. Part #

3 MP095200

3.1 SA003900

3.2 MP195800

3.3 MP081300

3.4 MP8505

3.5 NB9319

3.6 NB3350

3.7 NB3275

3.8 MP8310

Description Qty.

PADHOLDER, 21”, w/ SNAP-IN

RETAINER, ASM.

1


FLEXI-DISC, W/O LIP, YELLOW, 80

DURO 1

RING, RELIEF, STRESS, PADHOLDER,

21” 1

PAD GRAB III(SNAP-IN) 1

SCREW, BH, 1/4-20 X 1 1/4”


NUT, LOCK, 1/4”

VELCRO, HOOK, STUDS

6

50

6

6

102810

36

37

Deck Assembly (40”)

070711

Deck Assembly Continued (40”)

Ref. Part #

1 NB9269

2 MP393100

3 NB6864

4 NB3450

5 NB008900

6 MP139700

7 RV005100

8 NB6545

9 MP393500

10 MP336200

11 NB063400

12 MP371400

13 NB9645

14 MP268800

15 NB050200

16 NB0044900

17 NB3265

18 MP187200

19 MP267000

20 MP269100

21 MP038700

22 NB000100

23 MP269400

24 NB3267

25 HH006000

26 PDBB06021

27 MP399700

28 NB010100

29 LX2105

30 MP371501

31 NB053400

32 MP352600

33 MX1080

34 NB048001

35 HH004000

36 MP311900

37 HH000600

38 MP266900

39 MP399600

40 NB018600

41 NB053700

42 NB048101

Description

WASHER, FLAT, 7/16

DECK, 40”

BOLT, HEX, 1/2 x 1 1/4, NC

WASHER, FLAT, 3/8

RIVET, POP, 3/16”, 3/8 HD

MOLDING, BUMPER, SKIRT 8.75FT

KNOB, HANDLE 3


BRACKET, WHEEL, 3”, WELD

STRAP, BUMPER, ROK-BAK

RIVET, POP, 3/16 x 1.00 x 3/8 HD

1

4

4

1

Qty.

12

3

12

1

8

BUMPER, ROK-BAK, 12”

WASHER, FLAT, #10

BELT, B111

BOLT, CARRIAGE, 3/8” x 1-1/2”

BOLT, HEX, 3/8-16 x 4”, GD5

NUT, LOCK, 5/16

SPRING, SUPPORT, SKIRT, FRONT 1

PULLEY, 5”, w/ .51” SPACER 1

SPINDLE, w/ 9.75” PULLEY, ASM.

2

WHEEL, PERFORMA, 3” FLAT TREAD,

GREY 2

1

2

2

6

1

4

SCREW, HEX, 5/16-18 x 1 3/4

PADHOLDER, 21”, MALISH w/RISER

2

RH THREADS

NUT, LOCK, 3/8 NC

2

7

EDGING, SKIRT, FELT

PAD, 21”, BLUE BLEND

SPACER, STEEL, .406ID x 1.00 OD x

2.10 L 1

1

2

BOLT, CARRIAGE, 3/8-16 x 2” 1

CLIP, HITCH PIN, STRAIN RELIEF 2

BRACKET, WHEEL, 5” x 2”

PIN, CLEVIS, 1/2” x 3 1/2”

2

2

WHEEL, 5” x 2” w/ BALL BEARING 2

WASHER, FLAT, 3/8 2

BOLT, SPRING GUIDE, 6”

BUSHING, ROD, SKIRT

1

6

SPRING, COMPRESSION, .761” x 3”

LONG 2

SHROUD, SKIRT, DUST, ASM.

PULLEY, 4” w/ .51” SPACER

SPACER, STEEL, .406ID x 1.00 OD x

1.95 L 1

1

2


NUT, HEX, JAM, 3/4-10

BOLT, SPRING GUIDE, 5”

3

2

2

070711

38

39

Dust Collection (40”)

070711

Dust Collection (40”) Continued

Ref. Part #

1

2

3

4

MP268900

NB6042

HH007400

HH007600

Description

BELT, BLOWER, 3L270

SCREW, CAP, 3/8 x 1

PULLEY, BLOWER ASM.

PLATE, MOUNTING, PULLEY,

WELDMENT

Qty.

1

5 MP075200

6 NB049200

7 NB6864

8 NB9269

9 MP268700

FOAM, SKINNED, 1/2 x 1/4 x 38”

SCREW, BH, 10-24 x 5/8”, SS

BOLT, HEX, 1/2 x 1 1/4, NC

WASHER, FLAT, 7/16

SPINDLE, BLOWER, w/ PULLEYS,

ASM.

BLOWER HOUSING 10 HH005100

11 HH004100

12 NB9308

13 NB6110

PLATE, RETAINING, FAN,

WELDMENT

SCREW, BH, 1/4-20 x 1”


14 MX1075 WASHER, LOCK, 3/8

15 KA590417010 FAN

16 HH003500 FAN PLATE

17 MP195700

18 HH000100

KNOB, SCREW, THUMB

SUPPORT, DUST BOX

19 MP0074400

20 HH005300

21 NB9710

22 NB049100

23 HH006800

24 HH005600

25 NB9645

26 MP395100

27 NB007400

28 NB9735

29 HH008600

30 NB049000

31 MP190400

32 NB3450

33 MP195501

34 NB5530

LATCH, DRAW, HANDLE

SEAL, BOX, DUST

NUT, KEPS, 8-32, ZINC

SCREW, BH, 10-24 x 7/8”, SS

RETAINER, FILTER

FILTER

WASHER, FLAT, #10

CONTAINER, BOX, DUST

BOLT, PHILLIPS, PAN HD, #8-32 x

1/2

NUT, LOCK, 10-24, NYLON

6

14

COVER, PULLEY, BLOWER,

WELDMENT

SCREW, BH, 1/4-20 x 3/4, SS

KEEPER, LATCH, RIGHT ANGLE

WASHER, FLAT, 3/8

PLATE, RETAINER, FRAME, FILTER 1

1

2

1

5

NUT, HEAVY, 3/8-16 2

1

14

2

1

1

1

1

6

1

1

12

4

4

1

1

9

4

1

1

1

4

1

1

4

1

070711

40

41

Main Assembly (40”)

070711

Main Assembly (40”) Continued

Ref. Part #

1 NB1621

2 MP371800

3 MP367600

4 MP4515

5 NB6530

6 NB065100

7 NB064900

8 NB052000

9 MP265200

10 NB020500

11 NB9510

12 MP394500

13 NB6545

14 NB9267

15 NB3265

16 NB8125

17 MP362200

18 MP368100

19 NB019100

20 NB3350

21 NB3275

22 NB6110

23 NB5520

24 NB3450

25 NB3267

26 NB6044

27 MX1075

28 NB6111

29 MP373800

30 MP6600

31 MP6600

32 NB7282

33 MP265600

34 NB009900

35 MP4805

36 NB005800

37 MP265500

38 MP267300

39 MP074400

40 NB045000

41 MP105900

Description

CAPLUG, K8, RED

REGULATOR, STND MDL, ASM.

SLIDE, STRAP, 2”, BLK

Qty.

1

1

1

TUBING, OIL DRAIN


18”

2

BOLT, HEX, M8 x 25, GD 8.8, ZINC 1

SCREW, #10 x 1/2”, TRUSS HD, PHIL..1

BOLT, HEX 5/16-18 X 2-1/2, SS 1

BUSHING, STEEL, I.D. .34 x .50 O.D. 1

SCREW, BH, 10-24 x 5/8”

NUT, SPINLOCK, 10-24

TRAY, BATTERY, TALL, WELD.

SCREW, CAP, HH, 5/16”-18 X 1”


1

6

9

3

3

NUT, LOCK, 5/16”-18, NC

CLAMP, 1/4”, ID, RETAINER

BATTERY, 12V, 210CCA, AGM

STRAP, 2” x 23”, OPEN ENDS

BOLT, HEX, 1/4-20 X 3/4, GD 5


NUT, LOCK, 1/4”


BOLT, CARRIAGE, 3/8”-16 X 1 1/4” 3

WASHER, FLAT, 3/8” 7


SCREW, CAP, 3/8 X 1 1/4

3

4

2

2

1

3

2

7

5

1



PAD, BATTERY, 5”L X 3.25”W X .12”

THK

VELCRO, FELT, BLACK

1

15”

VELCRO, FELT, BLACK

CLAMP, HOSE, NO.38

12”

2

4

3

TANG, CLUTCH

GROMMET, 11/16” x 1”

SPACER, CLUTCH BOTTOM

SCREW, HH, 7/16-20 x 1 1/2

CLUTCH, ASM., MODEL 5219-43A 1

CLUTCH, ASM.

1

1

1

1

1

LATCH, DRAW

POP, RIVET, 5/32

1

2

CYLINDER, STEEL, PAINTED, SAFETY

FILL (NOT SHOWN) 1

070711

42

43

Torsion Bar Adjustment

070711

Torsion Bar Adjustment Continued

Ref. Part #

1 NB3265

2 NB6545

3 NB6864

4 NB9269

5 MP266800

6 MP266600

7 NB6044

8 NB017100

9 NB047100

10 MX1075

11 NB046200

12 MP398801

Description

NUT, LOCK, 5/16-18, NC

SCREW, CAP, HH, 5/16-18 x 1

BOLT, HEX, 1/2 x 1 1/4, NC

WASHER, FLAT, 7/16

BAR, TORSION, WELDMENT

BRACE, BAR, TORSION, WELD.

SCREW, CAP, 3/8 x 1 1/4

WASHER, FLAT, NARROW, 1/2”

NUT, JAM, 1/2-20 UNF

WASHER, LOCK, 3/8

NUT, HEX, 3/8-16, GD5

BRACKET, TORSION

Qty.

1

1

4

4

1

1

2

2

2

1

1

1

070711

44

46

Small Off-Road Engine Certification

Warranty Form

Emission Control Warranty Statement

Your Warranty Rights and Obligations

The California Air Resources Board and Amano Pioneer Eclipse

Corporation is pleased to explain the emissions control system’s warranty on your 2012 small off-road engine. In California, new equipment that use small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Amano Pioneer Eclipse

Corporation must warrant the emissions control system on your small off-road engine for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment. Your emissions control system may include parts such as: carburetor’s or fuel injection system, ignition system, catalytic converters, fuel tanks, valves, filters, clamps, connectors, and other associated components. Also, included may be hoses, belts, connectors, sensors, and other emission-related assemblies.

Where a warrantable condition exists, Amano Pioneer Eclipse

Corporation will repair your small off-road engine at no cost to you including diagnosis, parts and labor.

Manufacturer’s Warranty Coverage

This emissions control system is warranted for two years. If any emissions-related part on your equipment is defective, the part will be repaired or replaced by Amano Pioneer Eclipse Corporation.

Owner’s Warranty Responsibilities

(a) As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual.

Amano Pioneer Eclipse Corporation recommends that you retain all receipts covering maintenance on your small off-road engine, but Amano

Pioneer Eclipse Corporation cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.

(b) As the small off-road engine owner, you should however be aware that Amano Pioneer Eclipse Corporation may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.

(c) You are responsible for presenting your small off-road engine to an

Amano Pioneer Eclipse Corporation distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact

Amano Pioneer Eclipse Corporation at 1-800-367-3550.

statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.

(3) Any warranted part that is scheduled for replacement as replacement as required maintenance in the written instructions required by subsection (d) must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by the engine manufacturer according to

Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

(4) Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station.

(5) Notwithstanding the provisions of Subsection (4) above, warranty services or Repairs must be provided at all manufacturer distribution centers that are franchised to service the subject engines.

(6) The owner must not be charged for diagnostic labor that leads to the Determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station.

(7) The manufacturer is liable for damages to other engine components Proximately caused by a failure under warranty of any warranted part.

(8) Throughout the emissions warranty period defined in Subsection

(b)(2), the manufacturer must maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

(9) Any replacement part may be used in the performance of any warranty Maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of the manufacturer.

(10) Add-on or modified parts that are not exempted by the Air

Resources Board may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

(11) The manufacturer issuing the warranty shall provide any documents that describe that manufacturer’s warranty procedures or policies within five working days of request by the Air

Resources Board.

Defects Warranty Requirements

(a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser.

(b) General Emissions Warranty Coverage. Amano Pioneer Eclipse

Corporation as the manufacturer of each small off-road engine or equipment must warrant to the ultimate purchaser and each subsequent owner that the engine or equipment is:

(1) Designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; and

(2) Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years.

c) The warranty on emissions-related parts will be interpreted as follows:

(1) Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by the manufacturer according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period.

(2) Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). A

(d)

Emission Warranty Parts List

(1) Fuel Metering System

(i) Carburetor and internal parts and pressure regulator.

(ii) Cold start enrichment system.

(2) Air Induction System

(i) Intake manifold.

(ii) Air filter.

(3) Ignition System

(i) Spark Plugs.

(ii) Magneto or electronic ignition system.

(iii) Spark advance/retard system.

(4) Exhaust System

(iii) Exhaust manifold.

(5) Miscellaneous Items Used in Above Systems

(i) Electronic Fuel Cut-off control.

(ii) Vacuum, temperature, and time sensitive valves and switches.

(iii) Hoses, belts, connectors, and assemblies.

Amano Pioneer Eclipse Corporation will furnish with each new engine written instructions for the maintenance and use of the engine by the owner.

Exception: This warranty does not apply to any machine models that do not have a catalyst muffler.

Limited Warranty

PE420BU

To Qualify for this warranty:

1) Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse ® Corporation. Your Amano

Pioneer Eclipse Distributor is responsible for the registration of your machine. Please cooperate with your Distributor in supplying necessary information on the card.

2) The machine must have been purchased from Amano Pioneer

Eclipse or an authorized Amano Pioneer Eclipse Distributor.

3) This warranty extends to the original purchaser only and is not transferable to subsequent owners.

TIME PERIODS

1) Propane Engine warranted by engine manufacturer for (2) years.

2) Batteries warranted by battery manufacturer for (1) year.

3) Valve train warranted by Amano Pioneer Eclipse for (1) year.

4) ONE (1) YEAR WARRANTY - For the model PE420BU.

Warranted to be free from defects in material and workmanship for a period of one (1) year from the date of purchase by the original owners. (See Exclusions.)

EXCLUSIONS (Not Covered by Warranty)

1) Parts that fail through normal wear by reason of their characteristics (cords, pads, belts, wheels, or other consumable parts).

2) This warranty does not extend to parts affected by misuse, neglect, abuse or improper maintenance. All defective parts must be returned to the Distributor for credit.

THE OBLIGATION OF AMANO PIONEER ECLIPSE

CORPORATION

1) The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing, at its option, any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above.

2) Warranty repairs will be made by your Amano Pioneer Eclipse

Distributor without charge for parts and labor. They will be compensated with a warranty labor rate of $45.00 per hour.

3) Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period. All defective parts replaced under these warranties become the property of

Amano Pioneer Eclipse.

WARRANTY SERVICE

To obtain warranty service, take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor. Amano Pioneer

Eclipse will not reimburse expenses for service calls or travel. For the

Distributor in your area, call Amano Pioneer Eclipse Customer Service

Department at 800-367-3550 or 1-336-372-8080. If you are dissatisfied with the service that you receive, call or write Amano

Pioneer Eclipse Customer Service Department for further assistance.

INSTRUCTIONS AND CONDITIONS FOR WARRANTY

REIMBURSEMENT

Order replacement part: Orders will be processed and charged, as normal procedure.

Call APEC for R/A number.

You will need the Engine Serial Number, Machine Serial Number, and the Machine Model Number.

Parts must be returned, accompanied with the R/A number to be eligible for warranty credit.

All Warranty Parts will be shipped prepaid UPS Ground, any other method will be at the recipients expense.

Freight on any Warranty Part after 30 days must be paid for by the Purchaser.

Warranty labor rate is 45.00 per hour.

Credit will be issued upon completion of the above steps, at above rates.

DISCLAIMER OF CONSEQUENTIAL

AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY

FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE

MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL

DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE

TO EACH MACHINE. EXCEPT AS STATED IN SUCH

WARRANTIES, THE COMPANY DOES NOT OTHERWISE

WARRANT ANY MACHINE AND NO WARRANTY, EXPRESS,

IMPLIED OR STATUTORY IS MADE BY THE COMPANY.

Copyright 2012 Amano Pioneer Eclipse Corporation

LT058000-F: 011912

47

47

SAFETY AWARENESS FORM FOR PROPANE MACHINES

The following must be completed before an employee may use a propane machine!

I have read the “Operators Manual” and understand it.

Name:

(Print or Type)

Date:

Demonstrate to your instructor that you can do the following properly and safely:

How to prepare the propane machine for operation:

A. Install Pads, Brushes, or Heads..........................................

B. Check Oil.............................................................................

C. Adjust Handle......................................................................

D. Check fuel cylinder for overfilling........................................

E. Install fuel cylinder...............................................................

F. Do you have a MSDS for propane?.....................................

How to operate a propane machine:

A. Start and stop the engine....................................................

B. Emergency stop..................................................................

C. Clean air filter......................................................................

Cautions:

A. Allow only qualified, trained personnel to operate the machine.

B. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse.

C. Always store fuel cylinders outside in a proper enclosure.

D. Never vent a fuel cylinder inside.

E. Always wear a CO detector badge.

F. Never leave the machine running unattended.

G. Know what to do and whom to call in case of emergency.

When all items are checked off and this form is signed by an instructor or supervisor, you may operate a propane machine.

Employee Signature

Instructor/Supervisor Signature

Date

Date

Subtitle

Title

Amano Pioneer Eclipse Corporation

1 Eclipse Rd PO Box 909

Sparta, North Carolina 28675 USA www.pioneer-eclipse.com

+1-336-372-8080

1-800-367-3550

Fax 1-336-372-2913

EC Machinery Directive 2006/42/EC,

EC Restriction of Hazardous Substances Directive (2002/95/EC)

A company of the Grou p

© 2012 Amano Pioneer Eclipse Corporation LT058000

420BU_F

Amano Pioneer Eclipse PE420BU Propane Burnisher Instructions For Use

Assistant Bot

Instructions For Use

Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or

1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.

NOTICE

Proper maintenance is necessary with all propane powered floor machines. Following the scheduled maintenance procedures found in your operation manual will provide many years of uninterrupted service.

In addition to the scheduled maintenance procedures listed it is recommended to have your machine serviced by certified service personnel every three months.

This service should include an emissions check.

DANGER! For your safety, if you smell propane:

1. Extinguish any open flame.

2. Open window.

3. Do not touch electrical switches.

4. Immediately call your propane supplier.

DANGER! Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Record This Important Information

Date of Purchase

Purchased From

Address

City

Phone

Machine Model

Machine Serial Number

State

Contact

Zip

Important Phone Numbers

Medical Emergency

Police

Fire Department

In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine.

DANGER! indicates that the possibility of severe bodily injury or death can occur if DANGER!

statements are ignored. Read and observe all DANGER! statements included in the Operation

Manual and attached to the machine.

WARNING! indicates that the possibility of bodily injury to the operator and other people can occur if WARNING! statements are ignored. Read and observe all WARNING! statements included in the Operation Manual and attached to the machine.

CAUTION! indicates that the possibility of damage to the machine or other property can occur if

CAUTION! statements are ignored. Read and observe all CAUTION! statements included in the

Operation Manual and attached to the machine.

Contents

Quick Reference Specifications:

Capacities:

Engine Oil:

- Filter not removed: 1.6qt. (1.5L)

- Filter removed: 1.8qt. (1.7L)

- Engine Oil Type: SAE30 with API Service Classification SH or SJ

Routine Maintenance Parts:

Engine Dust Filter: MP371300

Engine Oil Filter: KA490657007

Engine Primary Air Filter (Paper Element): KA110137049

Engine Air Pre-Cleaner (Foam Element): KA110137046

Spark Plug: KA920702112

Battery: MP362200

Drive Belt: MP8070 (21”)

MP8049 (24”)

MP041000 (28”)

MP268800 (40)”

Fuses:

- 20A: SS2570

LP Cylinder: MP105900 (Steel)

Pads:

- 21” Blue Blend: PDBB06021

- 21” Natural Poly-Blend: PDNP02021

- 21” Thermal Thunder: PDTT01421

- 21” White Lightning: PD010021

- 24” Blue Blend: PDBB06024

- 24” Natural Poly-Blend: PDNP02024

- 24” Thermal Thunder: PDTT01424

- 24” White Lightning: PD010024

- 28” Blue Blend: PDBB06028

- 28” Natural Poly-Blend: PDNP02028

- 28” Thermal Thunder: PDTT01428

- 28” White Lightning: PD010028

Your Authorized Amano Pioneer Eclipse Distributor

Authorized Amano Pioneer Eclipse Distributor Telephone Number

Amano Pioneer Eclipse: 1-336-372-8080

Safety Precautions

Machine Preparation

Machine Components

Engine

Throttle