NISCA PR5300 plastic card printer Service Manual

DIRECT CARD PRINTER

PR5300

Service Manual

Ver. 1.0

Jun.'99

Section 1 Overview

1. 1 Outline of Equipmemt

1.1.1 Description of Equipment

Thisequipment is a full color card printer to print image,characters and protective overlay on a plastic card based on the data supplied from personal computer.

Printing method is dye sublimation heat transfer printing forcolorimage and heat melted ink transfer printing system forcharacters black ) and protective overlay. With standard builtinFlipTurnBlock, both side printing is possible in single operation. In addition to the normal plastic cards,thinner cards such as prepaid telephone card can be printed directly by adjusting the height of card entrance ofsupply unit.In this case gaps of the card transportrollers must be adjusted as factory setting.

Magnetic encoding is possible on the magnetic stripe of the card by connecting

Magnetic Encoding Unit which is available as an optional unit. Also,as an option,Heat

Roller Unit is available for printing hologram coating and thicker protective overlay.

1-1

Contents

Section 1 Overview

1.Outline of Equipment

1.Description of Equipment

2.Basic Specifications

2.Mechanical Operation

3.Electrical Operation

1.Electrical Block Diagram

2.Main Circuit Board

3.Interface Board

4.Operation Panel Board

5.Mechanical Actuators

Section 2Setting Up

1.Setting Up

1.Caution for setting up

2.Space for installation

3.Connection to Host Computer with SCSI cable

2.To put a ENCODER in the printer

1.Procedure to put i n

Section 3 Operation Panel

1.Overview

2.Description of Operation Panel

3.Internal Modes of Printer.

1.Operation of Service Mode

2.Menu Structure of Service Mode

3.Description of Service Mde

4.Description of Printer Status

4.Structure of Service Mode Menu

Section 4 Maintenance

1.Maintenance List

2.Method ofMaintenance

1.Cleaning Rubber Roller

2.Applying grease to Pulley Shafts etc.

Section 5 Replacement and Adjustment

1.Replacing Main Board

2.Adjustment after Main Board replaced

1.Adjusting the Print Position

2.Adjustment of Print Uniformity

3.Adjustment of Print Density

4.Adjustment of Sensor Level

3.Adjusting density of LCD Display

4.Adjustment for Card Thickness

Section 6 Troubleshooting

1.Troubleshooting with the Display on the LCD

1.Display on the LCD and meeting of recovery

2.Checking and repairing of the hardware rerated troubles

2.Errors which can not be checked on the LCD panel

Section 7 Appendix

1.Harness Connection

2,Electric Parts Layout

3.Parts Guide

Section 1 Overview

1. 1 Outline of Equipmemt

1.1.1 Description of Equipment

Thisequipment is a full color card printer to print image,characters and protective overlay on a plastic card based on the data supplied from personal computer.

Printing method is dye sublimation heat transfer printing forcolorimage and heat melted ink transfer printing system forcharacters black ) and protective overlay. With standard builtinFlipTurnBlock, both side printing is possible in single operation. In addition to the normal plastic cards,thinner cards such as prepaid telephone card can be printed directly by adjusting the height of card entrance ofsupply unit.In this case gaps of the card transportrollers must be adjusted as factory setting.

Magnetic encoding is possible on the magnetic stripe of the card by connecting

Magnetic Encoding Unit which is available as an optional unit. Also,as an option,Heat

Roller Unit is available for printing hologram coating and thicker protective overlay.

1-1

1.1.2 Basic Specifications

Printing method

Printing Media

Image Area: Dye Diffusion Thermal Transfer

Character Area: Molten Type Thermal Transfer

Protective Layer: Molten Type Thermal Transfer

PVC Card

(Recommended Card by NISCA)

)

)

Printing

Resolution

Printing

Grayscale

Printing Size

)

Input:256 grayscale for each colors R,G and B

Output:256 grayscale control for each colors C,M and Y

)

( )

Printing

Arrangement Area

Printing Speed

Max. Entire area

45seconds per card excluding communication time at the whole area printed as mentioned above.

Supply method and capacity

Interface

Power supply AC 100 ` 240V 50/60Hz

)

Power consumption 120W max .

Equipment dimensions

( )

( excluding Stack Box

~

)

( )

Equipment weight 13kg:Main body

13.8kg:Including optionalmagnetic encoder

~ ( )

1-2

1.2 Mechanical Operation

Thisequipment consists of Card Supply Block,Flip Turn Block,

Card Ejection Block, Card Encoding Block and Card Rejection Block.

F

@ Card Supply Block thick ) so that a continuous printing of high volume card is possible.

The box is made of a transparent plastic for easy checking of the remaining card supply and protecting the cards from dust.The card is fed fromthebottom of the pile and automatically transported in the printer. A weight plate is provided to ensure the positive feeding of cards when the remaining cards becomes low.

Card separation is done by the gateattheentrance,whichcan be adjusted to various thickness of cards.

A Card Cleaning Block

There are two rubberrollers with sticky surface to removedust.One is for frontside of a card and the other is for back side of the card.Since this printer has this feature it is possible to makeprinting process faster and clear atdualsideprinting.

It isnecesary to clean thempiriodically to let themkeepthis performance.

See section4 forhowto clean them.

B Flip Turn Block

To turns the card for both side printing. This block also serves to switch the card path to Print Block,Eject Block and Reject Block. Itispossible to rotate the this block manually. Never touch the part besides green color part when you need to rotate this blok manually.

C Print Block

The card moves back and forth in the Print Block 5 times to be printed with 3 colors,black and overlay. Print Block consists of Card TransportModule, Print

1-3

Head ModuleandRibbonFeedModule.

In the Card TransportModule,the card is transported by two pairs ofcapstan rollers placed in front and behind platen roller. While printing,the nip release mechanism works to eliminate the shock of the card entering the printing block and provide a smooth and clear printing.

Each roller is precisely driven by stepping motor to minimize the color deviation and the side of the card is controlled to limit skew.

A high resolution 300 dpi ) thermal head is used in the Print Head Module for clear and high quality image printing. An even pressure Approx.2.0 Kg ) is given to the thermal print head by two coil spring located at both end of the head to maintain uniform contact to the card. The thermal head is assembled in one independent unit so thatthereplacementismadevery easy.

Also a user can replace the print head and ribbon at front side by featuring front access system.

Ribbon Feed Module has Feed Bobbin,Transport Roller,Take-up Bobbin and driven by each independenttorque limitter so that the ribbon can be fed with constant tension for stable printing. Take up bobbin is driven at two speeds,slow for printing and high for non-printing,which makes the efficient operation possible.

D Card Encode Block

Magnetic Encode Unit,IC Encode Unit,etcareavailable for this printer as optional unit. By mounting the Encode Unit, printing of image and characters,encoding magnetic ( or I C ) data can be processed in one operation in one equipment. As the

Encode Unit can be mounted in the Printer,it does not require additional desk space.

E Card Reject Block

If a trouble occurs while printing,the printer stops automatically.In such case,by pressing "Clear" key,the card currently being printed will be ejected through Reject

Exit

.

F Card Ejection Block

Card Ejection Block has a transparentcardstackbox.Theprinted cards are ejected in this box and stacked ( )

The box has a cut out for easy removal of the printed cards.

1-4

1.3

Electrical operation

1.3.1. Electrical Block Diagram

Operation

Panel Board

Thermal

Head

Main Circuit

Board

Mechanical

Actuators

Interface

Board

Power Supply

Unit

Printer Unit Block Diagram

The Printer Unitiscontrolled and driven with the following components.

Main Circuit Board PBA-MAIN ( )

Receives commandsanddatafromthehostthroughSCSIinterfaceandcontrols the operation of the Printer Unit,also controls the thermal print head according to the image data.

)

Controls the SCSI or PARALLEL interface.

For SCSI :It has connector and terminator switch for SCSI interface and has connector for optional units.

For PARALLEL : It has aconnector for IEEE1284 interface and has connector foroptional units

Operation Panel Board PBA-OPEPANE ( )

Constituted with LCD,LEDs,Push Buttons,and controlled by the Main Circuit

Board.

Power Supply Unit

Supplies DC24V,DC16V and DC5VtothePrinterUnit and Optional Unit.

Thermal Head

Supplies head energy for printing the image,characters and OP ( )

Mechanical Actuators

Consists of sensors and the motors to transportthecards.

1-5

)

There are CPU Block,Memory Block,Actuator Control Block.

< CPU Block >

CPU Block has the following functions: o Controltheinterface with the host computer.

o Transmit data and commands to Image Memory Block,Image Correction Block, and Thermal Head Control Block.

o Controls the Mechanical Actuators..

) o Controltheuser interface with the Operation Panel Board.

Following items are the main components:

32 bit CPU IC1 ( )

)

Flash Memory IC5 ( )

A memory of 2 M bytes forstoring the firmware of CPU IC1 ) and data for thermal head.

Itcan be downloaded through the SCSI interface.

SRAM IC3,4 ( )

256K byte memory to be used by CPU IC1 ) to store the data.

Serial EEPROM IC8 ( )

2K byte memory to record totalframe number,number of errors,setting values of the specific unit, etc.

Serial interface driver IC33 ( )

Translated the signal of CPU to RS232C forcommunication with the built-in encoder unit.

DRAM IC11 ( )

Memory of 8 M byte which stores the data of RGB +characters for 2 frames.

Control IC IC12 ( )

A Gatearray to control theprinteractivated ontheclockof20MHz.

This IC controls following items by setting from CPU

>

>

>

>

>

>

>

>

>

To controlthetransfer of the image data to DRAM IC16,IC17 ) and also image rotating function.

To control the thermal head

Interface for SCSI or PARALLEL control IC

To control the LCD

Reset control: Watch dog timer

To supply driving signals for PM 1-3

To generate the control signal for DM1

To control sensors

To control the version of circuit boards and gate array

1-6

< Mechanical Actuator Control Block >

Sensor SN15

)

Transform the analog output voltage of the CPU IC1 ) into energizing current of the

LED. It consists of comparator IC29 ) which converts the output signal of the photo transistor proportional to the energizing current.

SensorInput Circuit

This is a circuit consisting of an integrating circuit with resistors and capacitors,and

DM1 Driving Circuit

Transistor Q10,17,18,19 ) drives the DM1 and breaking circuitisactivated when

DM1 stops.

PM1 Driving Circuit

Unipolar,constant current chopper type driver IC24 ) drives.

Driving signalissupplied by control IC ( IC2 .

PM2 Driving Circuit

Unipolar,constant current chopper type driver IC17 ) drives.


PM3 Driving Circuit

Unipolar,constant current chopper type driver IC18

) drives.


HFANDriving Circuit

Fan motors have built-in abnormality detector circuit,which controls the driving current and transmit alarm signal when abnormal rotation is detected.

DFANDriving Circuit

DFAN is driven directly by the current supplied from Power Supply Unit.

1-7

)

Interface board applies to SCSI-2 or IEEE1284 standard.

< SCSI type interface board >

There a r e t w o "half 50" pin connectors on the interface board. Also,there is a connector for connecting the optional device.


Translates the signal of CPU to RS422 levelforthecommunication with the attached optional equipment.

SCSI Controller IC2 ( )

Operates on the clock frequency OSC1 ) of 20MHz and controls SCSI bus.

SCSI terminator IC3 ( )

An active terminator IC supporting the SCSI specification which terminates the SCSI bus by the input of the switch SW2 ) located on the backside of the printer.

< PARALLEL type interface board >

There is "half 36" pin connectors on the interface board. Also,there is a connector for connecting the optional device.


Translates the signal of CPU to RS422 levelforthecommunication with the attached optional equipment.

IEEE1284 controller IC1 ( )

Controlls the interface between IEEE12824 bus and Control IC ( IC2 ) located on

)

PROM for Control IC

To store the program data for controlIC.

This device is fit into a socket.

IEEE1284 Driver IC

To drive and receive the signals with peripheral equipment.

Applied to IEEE standard

1-8

1.3.4 Operation Panel Board ( PBA-OPEPANE )

Operation Panel is used to indicate the current situation of the Printer to the operator,to change setting,execute printing,and clearing errors.

LCD IC1

( )

LCD panel of 16 characters * 2 lines. Displays the condition of the printer,setting and changes of values,error messages,etc.

LED1 - LED3

Indicate the Printer condition to operator.

SW1 - SW3

Switches for operator to operate the Printer.

Note: Details of operating the Operation Panelisexplained in Section 3,

Operation Panel.

1-9

1.3.5 Mechanical Actuators

The PrinterMechanism consists of Sensors and Motors, etc.

< Input mechanisms >

Symbol

SN1

SN2

SN3

SN4

SN5

SN6

SN7

SN8

SN10

SN11

SN12

SN13

Component

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Optical Sensor

(

Single unit

)

Optical Sensor

(

Single unit

)

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Optical Sensor

( Single unit )

Microswitch

SN14

SN15

< Output Mechanisms >

Symbol

DM1

PM1

Component

DCMotor

Pulse Motor

PM2

PM3

HFAN

DFAN

Microswitch

Optical Sensor

( Single unit )

Pulse Motor

Pulse Motor

Fan Motor

Fan Motor

Function

Detection of card empty at Card Supply

Block.

Detection of card position

( )


( )


( )


( )

Detection of the home position of Flip Turn unit.

Detection of the angle o f F l i p Turn unit.

Detection of lengthofribbonfed.

Detection of mark on the ribbon.

Detection of printhead position.

Detection of printhead position.

Detection of open/closeofFrontCover.

( with interlock function )

Detection of open/closeofTopCover.

( with interlock function )


( )

Function

Rolls up Ink Ribbon.

Moves ( up/down ) Thermal Head

Drives rotation mechanism in Flip Turn Block.

Transports a card ( Card Supply Block )

)

)

Cools Thermal Head.

Cools PowerSupply.

1-10

Section 2 Setting Up

2. 1 Setting Up

2.1.1 Caution forsetting up

Dusty place must beavoided for using this equipment because the printing system of this printer is especially sensitive to dust. When printing on thecardwithmagneticstripe, do not place the printer at near the equipment which is emitting magnetic field. Other than above,use general caution for setting up other OAequipments and choose proper place with proper environment. For further details, please read operation manual.

2.1.2 Space for installation

The space for the operation as shown in the illustration should be provided.

At least 50 cm 20 inch of clearance should be kept for the Top Cover.

Table to place the printer should be able to hold minimum 14Kg 31lbs and have flat top and 4 rigid legs.

It should notincline more than 1

K

.

j i

15cm

6inch

15cm

6inch

30cm

12inch j

15cm

6inch

2-1

2.1.3 Connection to Host Computer with SCSI or PARALLEL

<

SCSI type interface

>

1 ) Connection of SCSI Cable

Connect the Printer,PC and Peripheral Units with SCSI Cable.

specification. Use suitable SCSI cable with suitable connectors to match the PCand

Peripheral Units.

Note 1: Total length of the SCSI cable should be within 6 meters.

To ensure stable operation,within 4 metres is recommended.

Note 2: Please use the SCSI - IIspecification high impedance cable. In case of daisy chain connection, operation may become unstable unless all cables are SCSI-II specification.

Note 3: Turn OFF power switches of the Printer,PC a n d all units when connecting the cable. The retaining hook should be securely latched.

Note 4: On the backside of the Printer,OPTION CONNECTOR located next to SCSI connectors is the connectorfortheOptional Units of this card printer only.

Do not connect any other unit. It may cause a trouble.

Interface connectors

2-2

2 ) Setting internal SCSI Terminator.

The Printer has Active Terminator for SCSI-I and SCSI-II.

When using the Terminator, turn the switch at the back of the Printer ON ( )

( Turn OFF the power switch when operating this.

)

To switch on

To switch off

Appearance of Terminator switch

3 ) Setting SCSI ID Number

The SCSI ID number can be freely selected from 0 to 7 through the operation panel of the printer.

Default ID setting is 4.

Note 1: Do not set the same ID number as the PC and other peripheral units.

( It may cause a trouble.

)

When setting,check the ID numbers of the other units.

Note 2: When setting the ID number,turn OFF the power switches of PC and all other peripherals.

2-3

<

PARALLEL type interface

>

1 ) Connection ofIEEE1284 Cable

Connect the Printer,PC and Peripheral Units with IEEE1284 Cable.

The Printer is equipped with female connectors of Amphenol 36 Pins ( )

IEEE1284 standard. Use suitablecablewithsuitable connectors to match the PC and

Peripheral Units.

Note 3: Turn OFF power switches of the Printer,PC a n d all units when connecting the cable. The retaining hook should be securely latched.

Note 4: On the backside of the Printer,OPTION CONNECTOR located next to IEEE

1284 connectors is the connector for the Optional Units of this card printer only. Do not connect any other unit. It may cause a trouble.

2-4

2.2 Instllation of the Encoder Unit

2.2.1 Installing steps

Step 1 Turn OFF the printer power source.

Step 2 Remove RIGHT-COVER.

(

Remove 2 x M-4 screws

)

Step 3 Take the screw off to take out a slide for a card rejected .

Step 4 InserttheENCODER into theencoderspace of the printer with connecting the two harnesses fromtheprinter.

Step 5 Fix the ENCODR with the screw of which was removed in Step3.

Step 6 Putthesmall Exsit Cover on the RIGHT-COVER with two screws.

The Exit Cover and two screws are supplied with ENCODER.

Step 7 PuttheRIGHT-COVER back to the printer and fix with 2 x M-4 screws

Step 3

Step 5

Step 4

Step 6

2-5

Section 3 Operation Panel

3.1 Overview

Operation panel of PR5300 is used as a communication interface with the operator.

The Operation Panel has functions to display the printer setting such as image memory mode,ink ribbon selection etc and to check the condition of the printer operation such as finding the cause of error for trouble shooting,Printer adjustment,checking condition of operation etc as well as to show the current operating status of the printer.

3.2 Description of Operation Panel

Refer to Section 4 of the Operation Manual of PR5300.

3.3 InternalM o d e s o f Printer

There are three Operation Panel Modes for PR5300 as following

1. Normal mode Display the current operating status, such as error,of the Printer during the print operation. The Printer is in this mode when the power is turned ON. Refer to Section 4-b of Operation Manual of PR5100 for the actual operation.

2. User mode This mode is used to set the Printer conditions such as setting of image memory,ink ribbon selection etc. Also, used to show the information such as the ROM version etc. For the operation refer to Section 4-b of the Operation Manual. In this section of this booklet,print mode only

)

3. Service mode

Adjustment of the Printer, such as the print density etc,is done in this mode Also, this mode is used for analyzing the cause of troublessuch aschecking the condition of sensors and operation of individual actuators. Details of this mode is described in this section.

3-1

3.3.1 OPERATIONOFSERVICE MODE

Service mode is the mode for the service person to adjust and check performance of the printer. The image data in the printer is cleared when switched to and from the service mode.

Switching to Service Mode

To switch to service mode,

1. Return fromtheothermode to NormalMode.

2. In the idle or error mode,keep the MENU key pressed till it becomes

)

3. While pressing the MENU key,press EXE and CLEAR keys alternately

( about 8 times ) till the display changes from "Input Command" to "Service Mode".

4. Release the MENU key.

Moving in the Same Directory

To move in the directory,press MENU key to change the menu. MENUwill change in the set order when the key is pressed.

Execution of a menu

See section 3.3.2 and 3.3.3 for operation of current menu.

Moving to the Lower Layer Directory

To enter into the directory of the lower layer from the present layer,press EXEkey at the appropriate menu.

Returning to the Upper Layer Directory

To go one layer higher than the present,switch the menu to "Return to ParentMenu" and press EXE key.

Returning to Normal Mode

Switch the menu to "Return to Normal Mode" and press EXE key or switch the menu to "Return to Parent Menu" and press CLEAR key.

3-2

3.3.2 Menu Structure of Service Mode

The Menus of Service Mode are as follows. The part in rectangle will be displayed only when the referred optional units are connected.

S Main Menu

( S-1 Printer AdjustmentMenu ( )

( )

( )

( )

( )

( S-2 Sensor Display Menu

( S-3 Actuator Operation

Checking Menu

( S-4 Hardware Checking Menu

( S-5 Card Eject Setting menu

( S-6 UserModeItems Setting menu

( )

( )

( )

( )

( )

( )

( S-7 Heat Roller Related Menu

( S-8 Encoder Related Menu

MENU: Switching menu

'Adjustment Mode'

'Sensor Check'

'Actuator Check'

'Hardware Check'

'Eject Position'

'Encoder Check Mode

'Heat Roller Check

'Return to NormalMode' EXE: Returns to NormalMode

CLR: Returns to NormalMode

( )

(

( )

( )

(

(

)

)

( )

)

3-3

( S-1 Printer Adjustment Menu MENU: Switching Menu

'OD Adjustment' )

'Position Adjustment'

'Uniformity Adjustment' EXE:Switch to 3 points Correction AdjustmentMenu

)

'Expanded Dt Adj

EXE:sub menu

LCD Adjustment

EXE:sub menu

( S-1-3 )

EXE:Switch to Image Cut Off Length Adjustment Menu

( S-1-4 )

EXE:Switch to density of LCD adjustment Menu

( S-1-5 )

'Return to ParentMenu' ( )


( S-2 Sensor Display Menu

SN 01 02 03 04 05

* * * * *

SN 06 07 08 10

* * * *

SN 11 12 13 14 15

* * * *

Auto Adjustment

EXE:---------

Return to Parent

Menu

*

MENU: Switching Menu

EXE: Automatic Adjustment of Sensor 11


)

)

)

( S-3 ) Actuator Checking Menu MENU: Switching Menu

EXE: Sub menu

EXE: Switch to the operation menu of the Card

)

EXE: Sub menu

EXE: Switch to the operation menu of the Ribbon

)

EXE: Sub menu

EXE: Switch to the operation menu of Head up/down

)

EXE: Sub menu

EXE: Switch to the operation menu of Flip Turn

)

EXE: Switch to the operation menu of Card Transport

EXE: Sub menu )

EXE: Switch to the operation menu of Card Transport

EXE: Sub menu



)

( S-4 Hardware Checking Menu MENU: Switching Menu

'Address Check'

'Data Check'



)

)

3-4

( S-5 ) Card Ejection Setting Menu

'Stuck Position'

MENU: Switching the meue

EXE: Designates the place of ejection of the

***********

'Reject Position' normally finished card.

EXE: Designates the place of ejection of the card

***********

'Select Action'

***********

'Print Number ' finished in error

EXE: Designates the action pattern of card transportation

Designates the Number of card transportation action

***********

'Card Pass Test'

EXE: Increment of value CLR:Decrement of value

EXE: Executes the card transportation.

EXE: Start

'Return to ParentMenu' EXE: Returns to the Main menu S .

CLR: Returns to the Normal mode.

( S-6 ) User Mode Items Setting Menu

Ribbon Menu Disp

MENU: Switching the menu

EXE: Permit/Prohibit of "Ribbon Type" in the User

( on/off )

AdjustMenuDisp

Mode.

EXE: Permit/Prohibit of "Color Adjustment" in the

Status Menu Disp

( on/off )

( on/off )

Return to Parent Menu

UserMode.

EXE: Permit/Prohibit of "Printer Status" in the Use

Mode.

CLR: Returns to the Normal Mode.

( S-7 Encoder Related Menu

'********** Test'

( **** ) EXE:Start

'Return to Parent'

Menu

Menu: Switching Menu

EXE: Writes encode data on the displayed track.


( S-8 Heat Roller Related Menu MENU: Switching Menu

'Heat Total Time'

*****

Displays the total on time of the heater

' Position Adj. '

***

EXE: Increment of value

CLR: Decrement of value

'

'Heat Roller Test'

EXE:Print

Sensor Adj '

EXE:Start

'Return to Parent'

Menu

EXE: Printing Test Pattern

CLR: Clearing Errors

EXE:Adjustthesensivity for ribbon position sensor in

Heat Roller


3-5

( )

'ODAdj.Color'

'Zero Adj. Color

'ODAdj.Black'

'Zero Adj. Black

'ODAdj.Clear'

'Zero Adj. Clear













EXE: Print Test Pattern J

CLR: To Release the error

EXE: Print Test Pattern E


'Color Adjustment'

Test Print

'Black Adjustment'

Test Print

'Return to ParentMenu'


( ) MENU: Switching Menu

' Horizontal Adj.' EXE: Increment of value


' Vertical Adj.' EXE: Increment of value

'Black Shift Adj.'

'Position Adj

EXE:Test Print'

'Black Shift Adj.'

EXE:Test Print'





EXE: To Print Test Pattern H


EXE: To Print Test Pattern M



(

(

)

)

( ) MENU: Switching Menu

'Uniformity Adj.'

Lower



'Uniformity Adj.'

Center

'Uniformity Adj.'

Upper





'Color Uniformity'

Test Print

'Black Uniformity'

EXE: Print Test Pattern H


EXE: Print Test Pattern E

Test Print




( )

3-6

( S-1-4 ) Image Cut Off Length Adjustment

'Data Cut Enable

MENU:Switching Menu

EXE: Settheimagecuttingoff function enable or

( On/Off )

'Return to ParentMenu' disable for the image which out of printing area.

( )


( S-1-5 ) Density of LCDAdjustment Menu

LCD Adjustment

MENU:Switching Menu

EXE: Inclement of value

****


CLR: Declement of value

( )


3-7

( S-3-1 ) Operation Menu of the Card Transport Motor in the Card Feeder

Pickup MTR ( PM1 )


EXE: To pick up a card

EXE: Start

Return to Parent Menu EXE: Returns to Actuator Checking Menu


( S-3-2 ) Operation Menu of the Ribbon Take Up Motor in the PrintModule

)


EXE: Takes up the ribbon.

EXE: Roll Up

Return to Parent Menu EXE: Returns to Actuator Checking Menu


( S-3-3 ) Head Up/Down Motion Menu MENU: Switching Menu

Head up MTR ( DM1 )

EXE: ******

'Return to ParentMenu

EXE: To moves the head to next position.

( )


( S-3-4 ) Operation menu of the Flip Turn unit Rotation Motor

F.Turn Ang.

( PM1

EXE: ******

)


EXE: To rotate the F.Turn module to next angle position

Return to ParentMenu EXE: Returns to Actuator Checking Menu

(

S-3

)


( S-3-5 ) Operation menu of the Card TransportMotorintheFlipTurnModule

)


EXE: To transport the card in Flip Turn Module.

EXE: Start

Return to Parent Menu ( )


( S-3-6 ) Operation menu of the Card TransportMotorinthePrintModule


EXE: To transport the card in Print Block.

Print MTR

EXE: Start

Print Trf. REV

EXE: Start

Raturn to Parent Menu

EXE: Transports in the reverse direction.

EXE


( )

3-8

3.3.3 Description of Service Mode

¡( S-1 ) ( )

This is the menu to adjust the printing conditions such as print position and print density etc. Mainly used when the Print Head is replaced.

If the error LED lights when printing test pattern,clear the error by removing the cause and pressing the CLEAR key. Iftheerror can not be cleared, return to NormalMode and confirm the nature of the error.

( S-1-1 ) ( )

Adjust the maximum density. The range of adjustment i s - 7 ` +7 for color,resin black and protective layer

.

Note: ( error.

)

OD Adj. Color Adjust the energy to print color image. The higher the value,the

-7 -- +7 deeper the color becomes .

Zero Adj. Color In the color image printing,adjusts the energy for the preheating.

OD Adj. Black Adjust the energy to print the heatmelting black. The higher the value,the higher the energy to print the heattransfer black.

Zero Adj. Black In the heat transfer black printing, adjust the energy for the preheating. This affects the edge sharpness.

OD Adj. Clear

Zero Adj. Clear

Adjust the energy to print protective layer. The higher the value, the higher the energy to print the protective layer.

In the printing of protective layer,adjust the energy for the preheating. This affects the edge sharpness.

Color Adjustment To print the test pattern for checking the maximum density of

EXE:Test Print color print and condition of protective layer.

Black

Adjustment

EXE:Test Print

To print the test pattern for checking the condition of black print

.

3-9

( S-1-2 ) ( )

Adjust the printing position. The range of adjustmentis+/-50forholizontaldirection and +/- 16 for vertical direction. The value is the number of dots for both horizontal and vertical direction.

Since the resolution of this printer is 300 dots per inch,the formula is as follows:

Adjustment value of 1 = 1 dot = 25.4mm/300 = 0.085mm.

Horizontal Adj.

-50 ---- +50

Adjust the position in the holizontal direction.

Increment in value is to move the print position to the right.

Vertical Adj.

-16 ---- +16

Adjust the position in the vertical direction.

Increment in value is to move the position downward.

Position Adj.

To print the test pattern for adjusting the print position.

EXE: Test Print Adjust the value for positionig the color image in center of the card.

< Black Shift Adjustment >

To correct the divergence of the print position between color printing and black printing when print the pattern of which beginning point of print i s n o t s a m e o f the data for color and black each other.

Note : The divergence of print position depends on the printing pattern

Black shift Adj.

-10 ---- +10

Adjust the distance of transporting the card not in printing process .

Increment in value is to move the beginning point of print of the

Black Shift Adj.

To print the test pattern for adjusting the print position.

EXE: Test Print Adjust the value for the black line is positioned in center of white line.

( S-1-3 ) 3 points Correction Adjustment ( )

Correct the unevenness of density in the holizontal direction.

Range of adjustment is -9 ` 0 for upper,center and lower area. Increment in value is to higher density.

Uniformity Adj.

Adjust the energy for upper area of the card.

Upper Increment in value is higher density.

Uniformity Adj.

Adjust the energy for center area of the card.

Center Increment in value is for higher density.

Uniformity Adj.

Adjust the energy for lower area of the card.

Lower Increment in value is for higher density.

Black Shift Adj.

To print the test pattern for adjusting the uniformity of the density.

EXE: Test Print Adjust the value for the density ofall3areasaresameeachother.

3-10

( S-1-4 ) (

This cuts off the data which overflowed fromtheprinting area.

The area of the data which is not printed varies by each card.

Data Cut Enable

ON/OFF

Set t h e D a t a cutfunction ON or OFF

( S-1-5 ) Density of LCD panel Adjustment.

LCDAdjustment

-3 ---- +3

Adjust the density of LCD panel

Increment of the value for higher dencsity.

)

)

3-11

¡( S-2 ) ( )

This is the menu to display the sensor outputs and automatic sensor adjustment. Used to check the condition of the printer when troubleshooting.

SN 01 0203 04 05

*

* * * *

SN 06 07 08 10

*

* * *

SN 11 1213 14 15

*

* * * *

Displays the sensor output. The display is made according as the logic table of the sensors. The correspondence of the sensors is as following. The names correspond to the names used in the Electric Parts Layout.

SN8

SN10

SN11

SN12

SN13

SN14

SN15

SN1

SN2

SN3

SN4

SN5

SN6

SN7

Detection of card empty atCardSupplyBlock

Detection of card position ( )




Detection of thehome position of Flip Turn unit.

Detection of theangleofFlipTurn unit.

Detection of length of ribbon fed.

Detection of mark on the ribbon.

Detection of print head position.

Detection of print head position.

)

)

)

Auto Adjustment

*** ***

Shows difference between expected and actual output voltage. 1 = 0.02V

.

Shows input voltage of the LED

The sensor 10 is automatically adjusted and the condition of the light emittanceand reception of the sensor is checked. In the display of the details menu of each sensor,the input voltage of the light emitting element i s s h o w n o n t h e l o w e r l e f t s i d e a n d t h e difference between the actual output voltage and the expected voltage of the receiving element on the lower right side.

Note: When adjusting the automatic adjustment,remove the object at the sensor.

Otherwise,the automatic adjustment will not be made normally

.

3-12

¡( S-3 ) ( )

Controls the independent operation of the printer actuators.

Used for checking the actuator operation in troubleshooting.

note:Whenchecking the actuators,remove the remaining card from the printer beforehand. Itmaycause the Printer trouble.

( ) Operation menu of the c a r d p i c k u p ( ( ))

Drives the card pick up roller.

Starts by pressing EXE key and stops automatical after elapse of a set time.

To interrupt the operation,press CLR key.

)

EXE:*****

Set the transpotation speed

LDRV: Slow

HDRV: Fast

( ) Operation menu of the Ribbon Take-up Motor (

Drives the ribbon take-up motor. Starts by pressing EXE key and stops after elapse of a set time.

To interrupttheoperation,press CLR key.

(

EXE:*****

) Set the transpotation speed

LDRV: Slow

HDRV: Fast

))

( S-3-3 ) ( ( ))

Independent motion of the Print Head. Head moves to the position set by presing EXE key.


EXE:*****

) Set the stop position

UP :

Moves to ribbon replaceable posiyion

Home : Moves to Home position

Down : Moves to Printing position

Note

Do not operates the transportation motor in print block when print head position is at DOWN

It may cause the print head damaged.

3-13

S-3-4 )

( ( ))

Drives the rotation motor of the flip turn module by pressing EXE key and stops at the position set . TherearetwopositionstoEachstoppingposition. One is normal and the other is reverse position as180degreeagainstnormal.

) ( ) foreachmenu.

EXE:***

) Setthestopping position

F_ENCODE :The position at passing a card to Encoder

F_PRINT :The position at passing a card to print block

F_HOME :The position at a card supplied

F_ENCODE :The position at passing a card to Encoder

F_PRINT :The position at passing a card to print block

F_HOME :The position at a card supplied

ETERNITY

:Keeps rotating till CLR key pressed

S-3-5 ) Operation menu of the Card Transport Motor in the Flip Turn Module

( ))

Drives the card transport motor in Flip Turn Module

Starts by pressing the EXE key and stops after elapse of a set time.


EXE:***

***

) Set thecardtrnspotation speed

LDRV: Slow

HDRV:Fast

Set the directin of card transportion

CCW

CW

S-3-6 )

( ( ))

Transports the card in the print module . There are 3 menus,normal,reverse and print transportation.

Starts by pressing the EXE key and stops after elapse of a set time.

EXE:***

***

) Set thecardtrnspotation speed

LDRV: Slow

HDRV:Fast

Set the directin of card transportion

CCW

CW

3-14

¡( S-4 ) Hardware Checking Menu

Possible to check separately the address bus a n d t h e d a t a b u s f o r i m a g e m e m o r y .

Use this function when color skipping occurs or when the normal printing of the transmitted image becomes impossible.

Check whether the connection ofaddress bus is normal.

Address Check

EXE: Start

Data Check

EXE: Start

Check whether the data transfer is normally done when reading

/writing onto the frame memory.

It takes severalminiutes to finish

( S-5 ) Card Ejection Setting Menu

This menu is used for setting the positions of card ejected/rejected

.

'Stuck Position'

***********

Designates the place of ejection of the normally finished card.

) : Ejectionblock .

Right : Rejection block

'Reject Position'

***********

'Select Action'

***********

'Print Number '

***********

'Card Pass Test'

EXE: Start

Designates the place of ejection of the card finished in error.

Right

Left

( default )

: Rejection block

: Ejection block

Designates the action pattern of card transportation

Card Stack : Transporta card to exit wheredesinated at

"Stack Position" menu.

Card Reject : Transport a card to exit whredesinated at

"Reject Position"menu.

Designates the Number of card transportation action

EXE: Increment of value CLR:Decrementofvalue

Executes the card transportation action which desinated at 'Select Action'menu.

3-15

S-6 ) UserModeItems Setting Menu

This menu is used for setting the limitation on some items displayed in USER MODE.

Permit/Prohibit of "Ribbon Type" in the User Mode.

Ribbon Menu Disp

( on/off )

Adjust Menu Disp

( on/off )

Permit/Prohibit of "Color Adjustment"intheUserMode.

Status Menu Disp

( on/off )

Permit/Prohibit of "Printer Status" in the Use Mode.

S-7 ) Encoderrelated Menu

This is the menu to check operation of the optional Encoder. Mainly used for checking encode operation when trouble shooting.

Encode Operation Menu

This menu is for encoding. Different encode data is created in the Printer at each operation so that the erroneous recognition at verification will not occur when pre-encoded card is used.

ISO Track 1 Hi-Co

EXE:Encode

Coresivity

Track to check

Track Setting and Checking DATA

ISO Track1 : Encode on ISO Track 1 ( 76 Characters )

ISO TRACK 1 ENCODE TEST. ARTLAND COLOR PRINTER PR5100 TOTAL

NO. = ********

ISO Track2 : Encode on ISO Track 2 ( 37 Characters

123456789012345678901234567==********

)

ISO Track3 : Encode on ISO Track 3 ( 104 Characters )

1234567890123456789012345678901234567890123456789012345678901234567890123

45678901 2345678901234==********

Coercivity HICO (

LOCO

(

)

)

If encoding is done normally, 'Data Write OK' is displayed in the second line.

Press CLEAR or EXE key.

If error occurs during operation, error LED turns ON and the nature of the error is displayed on the Operation Panel. Clear the error by pressing CLEAR key.

3-16

S-8 ) Heat Roller related menu

This is the menu for adjusting and checking operations which are related to Optional

Heat Roller. Mainly used for checking Heat Roller operation when trouble shooting.

Menu to display total ON time of the heater Total Heat Time

Displays the total ON time of the heater of the Optional Heat Roller.

The displayed unit is hour. The number changes when the power is turned ON.

Heat Total Time

******

Heat Roller Position Adjustment Menu Heat Position Adjustment (

This is used to adjust the printing position of sub scanning direction of the Heat Roller.

Range of adjustment is } 35. The setting value is same as the resolution of the printer;

1 value = 1 dot = 25.4mm/300 =0.085mm.

Position Adj.

-35 ~ 35

Position Adj

EXE:Test Print

Adjustment of print position for sub scanning direction.

Increment of value is to move print position to the right.

Print the pattern to check the position of printing the ribbon set in a Heat Roller unit.

Sensivity of a sensor in Heat Roller adjustment Menu Sensor Adjustment

SensorAdj.

EXE: Start

To adjustthesensivity level of the sensorforleadingedge of the each panel of the ribbon in Heat Roller.

Accordint to the result of the adjustment,message shown below will beappeared on lower part of the LCD panel.

' COMPLETE *** ' : Finished normally. *** means the valu of D/A output

' DISABLE

' ERROR

' :

' :

There an object at the sensor. Rmove the object and retry.

An error has occured while adjuting . Go back to Main

Menu and recover .

(

3-17

3.3.4 Description of Printer Status

In the User Mode, PrintModeisforthemenutosetthePrinteroperation.

The setting items in this menu are mainly dependent on the application of the Printer.

Follow the system operation manualforthesetting.

Refer to Section 4-b and 4-c of the operation manual of PR5300 for the method of setting. Description of the setting of Print Mode is included in the returned information againsttheSCSIsettingstatusrequest command. Printer System Information ) Refer to

Section 3 - 6 of Command Specification of PR5300.There are following 6 kinds of setting items.

1. Memory Mode

This is for setting image memory of the Printer. The setting can be switched by the

SCSIcommand. Refer to Section 4-17,Memory Mode Setting Commands,of the

Command Specification of PR5200.

Ring.M Auto clr: One side alternative receive,memory auto-clear permitted

Ring.M DataHold: One side alternative receive,memory auto-clear prohibited

Ring.M DualSide:

Single DataHold:

Both side receive together,memory auto-clear prohibited

One side receive only,memory auto-clear prohibited

Economy Dualside: One side receive together,memory auto-clear prohibited

Default setting is 'Ring.M Auto clr'.

2. SCSI I D Select

Sets the SCSI ID of the printer. After setting, please reset the printer.

Default is "4".

3. Parity Set

Use this for setting parity check function for SCSI communication.

OFF: No check parity.

ON: Check parity.

Default setting is'OFF'.

4. Encode Type

Sets HICO/LOCOforwriting the magnetic encoding. This is shown only when the encoder has the function of switching HICO/LOCO.

Default is "LOCO".

5. Encode First

Set the priority for encode operation or print operation.

This is shown only when the encoder unit is connected.

OFF: Print operation ( and other operation with optional units ) first.

ON: Encode operation first.

Default setting is 'OFF'.

3-18

6. Encode Mode

Set the card transportmodefor encoding operation. Refer to Section 3-6 of

Command Specification of PR5100 regarding the relation of each encoder type and the side of the card with magnetic stripe.

A Back Side ) : Encoding is done on the back of the image side.

7. Exe Key Print

Set the functions of EXE key when the Printer is ready. Refer Section 4 of the Operation Manual of PR5100.

OFF: No function is assigned to EXE key when Printer is ready.

ON: Print function is assigned to EXE key when the Printer is ready.

Printing operation is done by the print information which is stored in the Printer.

Default setting is 'OFF'.

Note:In the memory modes other than "Ring.M Dual Side" and "Economy Dualside" and in the case of re-printing of the both side print data,the frame which has been received at the last time only will be printed. This is because there is no such idea as the data of front and back sides makes one frame when receiving the both side data in these modes.

For the other modes than the above,basically selectthesettingof"OFF".

8. Print Retry

This is to set the function to automatically reprint when an error occurs while printing.

OFF: Returns to ready condition after releasing error.

ON: After releasing error,prints again the print information stored in the Printer.

Note: In the memory modes other than "Ring. M Dualside" and "Economy Dualside" and when retrying the both side print data, only the frame which has become an error will be printed.This is because there is no such idea as the data of frontandbacksidesmakesoneframewhen receiving the both side data in these modes.

For the other modes than the above,basically selectthesettingof"OFF".

9. Parallel Print

When receiving the print command of more than 2 cards,the printing of 2 cards are processed in parallel. This function allows to shorten the processing time when printing the cards with plural processing such as magnetic encode,image printing, and heat roller, etc. Defaultis"OFF".

3-19

10. Card Eject Face

Desinates the side of the card which ejected after printing.

Default setting : Card Face Up

Card Face Up Eject t h e c a r d w i t h t h e s i d e w h i c h i s s e t a s u p i n f e e d e r block.

O n single side printing: Printing side up

On dual side printing : First pring side up

Card Face Down

No Effect

Eject t h e c a r d w i t h t h e s i d e w h i c h i s s e t a s d o w n i n F e e d e r block.

O n single side printing: Printing side down

On dual side printing : First pring side down

Ejectthecardwiththelastprintingsideup

O n single side printing: Printing side up

On dualsideprinting : Last printing side up

In case of the printing which includes flip-turn action more than twice, same as dual side printing mentioned above.

Set as 'No Effect' when need compatibility to PR5100 and/or P5200

10. Print Area

Setthemaximum print area.

Default setting : Edge to Edge

Edge to Edge Print on the whole area of the card

0.5mm Margin Print on the entire area excluding 0.5mm non-printing area from all edges of the card.

such as curl,dull edge and so on.

3-20

3.4

Structure of Service Mode Menu

Ready toPrint AdjustmentMode

EXE:sub menu

ODAdjustment

EXE:sub menu

SensorCheck

EXE:sub menu

Actuator Check

EXE : sub menu

Hardware Check

EXE : sub menu

Position

EXE:sub menu

Uniformity

EXE:sub menu

Adj.

ExpandedDt Sdj.

EXE:sub menu

LCD Adj

Adj.

EXE:sub menu

SN 01 0 2 0 3 0 4 0 5

* * * * *

SN 06 0 7 0 8 0 9 1 0

* * * * *

SN 11 1 2 1 3 1 4 1 5

* * * * *

AutoAdjustment

EXE:Adj. Start

ReturntoParent

Menu

)

EXE :submenu

EXE : sub menu

F.Turn Trf.

EXE : sub menu

Print T r f (

( PM2

PM3

EXE : sub menu

)

)

)

EXE : sub menu

)

EXE : sub menu

)

Pickup Motor

EXE:******

ReturntoParent

Menu

Ribbon M T R ( DM1

EXE :******

ReturntoParent

Menu

)

Headup MTR ( DM1

EXE :******

ReturntoParent

Menu

)

)

EXE :******

ReturntoParent

Menu

F. TurnTrf.

( PM2

EXE :**** ****

ReturntoParent

Menu

)

Print M T R ( PM3

EXE :**** ****

)

ReturntoParent

Menu

ReturntoParent

Menu

Address Check

EXE:start

Data Check

EXE:start

ReturntoParent

Menu

OD Adj Color

Zero Adj Color

OD Adj Black

Zero Adj Black

OD Adj Clear

Zero Adj Clear

Color Adjustment

EXE:TestPrint

Black Adjustment

EXE:TestPrint

ReturntoParent

Menu

Holizontal Adj.

Vertical Adj.

Black Shift Adj.

Position Adj .

EXE:TestPrint

Black Shift Adj.

EXE:TestPrint

ReturntoParent

Menu

Uniformity Lower

Uniformity Center

Uniformity Upper

UnifomityAdj.

EXE:TestPrint

ReturntoParent

Menu

Data CutEnable on/off

Returntoparent

Menu

LCD Adj

Returntoparent

Menu

3-21

Eject Position

EXE : sub menu

User Menu Config.

EXE : sub menu

Encoder Check

EXE : sub menu

Heat Roller Check

EXE : sub menu

StackPosition

**************

Reject Position

**************

Select Action

**************

Print Number

***

CardPassTest

EXE:Start

ReturntoParent

Menu

RibbonMenuDisp.

on/off

Adjust Menu Disp.

on/off

StatusMenuDisp.

on/off

ReturntoParent

Menu

**************

EXE:Encode

ReturntoParent

Menu

Heat Total Time

****

Position Adj

***

HeatRollerTest

EXE:Print

Sensor Adj

EXE:Start

ReturntoParent

Menu

ReturntoNormal

Menu

3-22

Section 4 Maintenance

4.1 Maintenance List

To keep the optimum performance of the Printer, periodic maintenance operation is necessary which is described in Section 6,Cleaning and Section 7,

Periodic replacement Parts in the Operation Manual.

Thissection describes the items which may be required to perform considering the user's situation,as well as cleaning and replacements.

Section

Rubber Roller

Maintenance

Cleaning Roller Every 2,000 frames

Tools

Philips screw driver,Soft Cloth

Alcohol

Replaceasrequired

( 40000 frames )

Symptom: Poor transportation

Cleaning,every 10000 frames

Philips screw driver

Print Roller

Feed Roller Cleaning,every 10000 frames

Soft Cloth.

Alcohol

Soft Cloth.

Alcohol

Other

Pulley Shaft

Head Holding

Roller Shaft

Cleaning,as required

Symptom: Poor transportation

¤ Trouble shoot

Apply Grease,as required

Symptom: Noise

Apply Grease,as required

Symptom:

Philips screw driver,

Swab

Alcohol

Flat-head screwdriver,

Grease ( Molycoat )

Flat-head screwdriver

Grease ( Molycoat )

4. 2 Method of Maintenance

In this section,the maintenance method is described for the items listed in the maintenance list. For the following items, read the relative sections of Operation Manual.

Cleaning Cleaning Roller

Replacing Cleanig Roller

Cleaning Print Roller

Cleaning Feed Roller

Cleaning Print Head

Replacing Print Head

Sec. 6

Sec. 7

Sec. 6

Sec. 6

Sec. 6

Sec. 7

4-1

4.2.1 Cleaning Rubber Roller

This printer has several sets of rubber rollers to ensure high reliability of card transportation. However,if the rollers are stained because of use ofstained cards or cards coated with special materials,transport error may occur due to reduced transportation power. Though periodic cleaning of rollers may be performed by users with a certain level of experience,the following intensive cleaning should be done if such transportation error occurs.

@ Transport Rollers in Flip Turn Module

Open Top Cover and rotate Turn Module so that the rollers come to the position where the cleaning can be done easily.

¤ This operation is done with the green knob in the flip turn module.

Press a soft cloth with alcohol to the rollers and rotate them.

¤

This operation is done by rotating Green handle located at inside of side plate.

A Transport Rollers

Open the left cover and insert a soft cloth with alcohol and pressagainst rollers and rotate them.

¤ This operation is done with Cleaning Knob located on the Front

Access Panel.

!

4-2

4.2.2 Applying grease to Pulley Shafts etc.

Plastic rollers used in this Printer is made of self-lubricative plastics.

On the shafts ofrollers which are loaded with torque and has friction with shaft, grease is applied at the factory. Although further greasing in notrequired for normal usage, grease should be applied in case following parts are replaced forsomereasonor abnormal noise is detected.

Part No.

PR5100P245

PR5100P218

PR5100P220

PR5300P292

PR5300P290

PR5300P289

PR5300P243

PR5300P242

PR5300P034

Name

PUSH-ROLLER

PLY S2M-22-60

PLY S2M-16-70

PLY S2M-59-G-0.8-24

PLY S2M-20-G-0.8-50

PLY S2M-56-G-40

GER-1.0-14-0.8-56

GER-1.0-28

HEAD-PRESS-IN-BKT

4-3

Section 5 Replacement and Adjustment

)

Step 1: Remove R-COVER

Step 2: Loosen two screws on the lower edge and remove two screws on the upper edge of MAIN-BOARD-PLT and remove a screw to fix the erth cable ,

Then, lean the board backward.

)

Step 4: Remove Main Board.

( 7 screws )

Step 5: Fix new Main Board onto the Printer 7 screws ) and connect all harnesses.

Step 6: Make sure that t h e S W 1 i s s e t a s N O R M A L M O D E .

)

Step 8: Attach R-COVER.

Step 9: Turn ONthepowerandmakedownloading

Download the resistance data of print head first.

Then,:

Adjustment of Print Position, Print Uniformity,Print Density.

Adjustment of Sensor levels.

Settings to be done in User Mode Buzzer ON/OFF etc.

Note: Turn OFF all Sysytems connected each other including PC when performing this operation.

(

CN 5

SW 1

CN 7

CN8 CN6 CN2

C N1

CN4

CN11

CN3

CN1 0

5-1

5.2 Adjustment after Main Board replaced.

In the memory on the Main Board,the adjustment values for the printing operation are stored. Therefore,when replacing the main board,the adjustment in the following steps are necessary.

It is advisable to memorize these adjustment values before beginning the replacement work so that the values can be used for the new board.

If there is a difference in the print quality between before and after there placement of the thermal head,adjust as following.

For the details of the operation panel,please refer to Section 3,Operation Panel.

Items to be adjusted in the Serviceman Mode

Adjustment Items Main Board

Replacement

Print position

Print uniformity

)

Print density ( BK )

( ) level

¢ w

: Necessary

: Depending on the print result

: Unnecessary

Thermal Head

Replacement

Items to be set in the UserMode Main Board Replacement only

Setting Items

Ribbon Type

ColorAdjustment

Buzzer

Memory Mode

SCSI ID

Parity Set

EXE Key Print

Print Retry

Parallel Print

)

)

)

(

Setting

Setting the ribbon type to be used

Setting the colorforcolorprinting

Setting buzzer for theoccurrenceoferror

Setting the image memory

Setting SCSI ID number

Setting the parity check of SCSIcommunication

Setting the type of magneticencoding

Setting priority of encoding or printing

Setting the card insertion direction to theencoder

Setting the printing by EXE key

Setting automatic retry at the errorrecovery

Setting parallel processing

Note: Setting of the encoderrelated items can only be made for the device with the built-in encoder.

5-2

5.2.1 Adjusting the Print Position

When main board is replaced,check and adjust the print positin in the following procedure.

Step 1. Print Test Pattern H in the "Position Adjustment" menu of Service Mode.

Step 2. Adjust HorizontalandVerticalvaluesso that dimensions h and v

( distance from the edge of card ) become 0.5 +/-0.2mm.

Step 3. Print the Test Pattern H again and confirm the h and v dimensions.

Repeattheaboveifnecessary.

Note 1: Ifh,v,issmallerthan0.5mm,increase the setting value.

If h,v,is larger than 0.5mm,decrease the setting value.

Note 2: Setting value can be calculated in the following formula.

H' : New setting value ( Horizontal

H : Current value ( h :measured valu ( mm )

" "

)

)

V' can be obtained in the same formula.

Thermal Head ) retained.

Test Pattern H

5-3

< mm - dot conversion >

The resolution of the Thermal Head is 300 dpi. Therefore, adjustment should be done in this unit. Convert the measured value into the dot number using the table below.

)

Convert by the following table.

14

15

16

17

18

19

20

21

22

23

24

25

10

11

12

13

8

9

6

7

2

3

0

1

4

5

36

37

38

39

32

33

34

35

26

27

28

29

30

31

40

41

42

43

44

45

46

47

48

49

50

1.19

1.27

1.35

1.44

1.52

1.61

1.69

1.78

1.86

1.95

2.03

2.12

0.51

0.59

0.68

0.76

0.85

0.93

1.02

1.10

0.00

0.08

0.17

0.25

0.34

0.42

2.71

2.79

2.88

2.96

3.05

3.13

3.22

3.30

2.20

2.29

2.37

2.46

2.54

2.62

3.39

3.47

3.56

3.64

3.73

3.81

3.89

3.98

4.06

4.15

4.23

5-4

5.2.2 Adjustment of Print Uniformity

When the main board is replaced,check and adjust the print uniformity in the following procedure after adjusting the pring position.

Step 1: Print Test Pattern H in "Uniformity Adjustment" munu of "Service Mode".

Step 2: Compare print density of the following three positions A,B,C,and decrease the densities of two positions to the same as the least dense position.

Step 3: Print Test Pattern H again and check the density of the three positions.

Adjustagain if necessary.

Note 1: Use density meter to compare the densities. If the instrument is not available,check visually.

Note 2: Three positions A,B,C,correspond to the positionsshownontheOperation

Panel as following:

A: Upper

B: Center

C: Lower

Head ) retained.

Test Pattern H

5-5

5.2.3 Adjustment of Print Density

When the main board is replaced,check and adjus the print density in the following procedure after adjusting print position and print uniformity.

Adjustment of Image and Protective Layer

Step 1: Print Test Pattern J in "OD Adjustment" menu of "Service Mode".

SteP 2: Change "Color" Setting Value so that t h e r e i s n o c o l o r d r o p o f f a n d t h e average density of Positions A,B,C,becomes within 1.65 +/-0.05.

Step 3: If the starting portion of Protectiv Layer is not printed,increase value of

"Clear".

( Caution: Do notsettoolargevalue because it may cause a trouble.

)

Step 4: Print Test Pattern J again to check the densities of A,B,C. Adjust again if necessary.

Note 1: Use density meter to compare the density,If instrumentisnotavailable,use sample card and compare visually.

Note 2: The larger the "Color" value,the higher the density becomes.

Head ) retained.

Test Pattern J

5-6

Adjustment of BK

Step 1: Print Test Pattern E in "OD Adjustment" menu of "Service Mode".

Step 2: If there is a drop off in the image, increase the setting value. Conversely,if the image is too thick and lines toutches each other,decrease the value.

Step 3: Print Test Pattern E again and check the print condition. Adjust again if necessary.

Head ) retained.

Note 2: As to the operation of the Operation Panel,refer to Section 3

"Operation of Operation Panel".

Test Pattern E

5-7

5.2.4 Adjustment of Sensor Level

Adjustable sensors of the Printer are factory adjusted atthetime of shipment.

Readjustment is necessary in the following case:

Sensor is replaced. light source,receiver

(

Mechanically changed affecting the light axis.

Main Board PBA-MAIN ( is replaced.

)

Ribbon related error occurs frequently.

)

If the sensor output voltage is below the specified value in spite of the adjustment according to correct procedure,repair the defective parts as instructed in paragraph 3.

Note: Adjust the sensor outputlevelat where the external light will not affect.

When measuring the output voltage of the sensor with volt meter,use the meter at 0.1V range.

1 ) Automatic Adjustment of Sensors

Step 1: With the power OFF, visually confirmthat there is no card in the Printer.

Step 2: Open Ribbon Cover and pull out the Ribbon Cartridge.

Set the Ribbon Cartridge again in the position so that Yellow Part of the

Ribbon comes to block the lighttoSN10andclosetheRibbonCover.

Step 3: Turn ON the power and execute "Sensor Auto Adjustment" menu in

"Service Mode".

Step 4: Finish "Service Mode".

Note: Refer to Sec. 3 "Operation of Operation Panel".

5-8

2 ) Checking Sensor Output Voltage

Following is the standard voltage reading of Test Pins on the Main Board for checking the sensor voltage with tester.

SN10

(

Test Pin: ( )

Lighted: 1.0V or less ( Yellow detection

Blocked: 3.0V or more ( Bk detection )

)

)

( ) on the Main Board

.

Location of Test pins

CN5

CN7

CN8 CN6

TP1

CN2

CN1

TP20

CN4

CN11

CN3

CN1 0

5-9

3 ) Countermeasure for the Abnormal Sensor Output

If the sensor output as described in 2 ) is not obtained,locate the defective partand repair in the following procedure.

Possible Defect

Defectiveconnection of harness and Printed

Printed Circuit Board.

Defective mounting o f sensor.

Check and Repair

Check contctsofallconnectorswhichconnects the boardswithlightsources and sensors to the Main Board.

Check the contact of each harnesswithcircuit testerfollowing the circuit diagram and if defectiveconnection is found,replace the harness.

Check mounting of the lightsourcesand sensors. If incorrectmounting angle of sensor or loose screw is found,correct the mounting.

Confirm that the light emitting face a n d t h e receiving faceofthesensorsare facing directly and there is nothing in between to block the light.

Defective sensor.

) and confirm normal operation.

Defective Main Circuit

Board.

and confirm normal opration.

)

Note: Turn OFF the power when checking connection of harnessandreplacing parts.

5-10

5.3 Adjusting density of LCD Display

Density of LCDDisplay on the Operation Panel Board PBA-OPEPANE ) is adjusted to the optimum when shipping fromfactory. However,it can be adjusted by the user in the following procedure.

Step 1: Turn ONthepowerandget the LCD Adjustment in Service Mode.

Step 2: To make the density higher,press EXE key

To make the density higher,press EXE key

5-11

5.5 AdjustmentforCardThickness

Adjustment of Gap of Separation Gate

Step 1. Open cover of Card Suply Box,loosen 2 screws M3 x 8 ) fixing the Gate and lift the Gate.

Step 2. Insert a flat plate 'having about 1.5 times of thickness of the card' beneath the middle of the gate and press down the Gate and tighten the screws.

Step 3. Remove the plate.

Loosen two screws

5-12

Section 6 Troubleshooting

This paragraphdeals with the causes and countermeasures for various troubles which may occur with the printer system.

6.1 Troubleshooting with the display ontheLCD.

Whenatroubleisdetected,theerrorindication LEDon the operation panel is turned ON and the type of the trouble is shown on the LCD. In this section,the cause and the method ofrecovery are explainedbased onthedisplay ontheLCD.

The type of the error is indicated withthe two digit of error code Er and two digit of

On the LCD panel,it isshownwitherror message

(

16 digits x 2 lines:corresponding to the error c o d e ) and four digit numbers ( 2 digits :Er and 2digits:Ad ) onthelowerrightcorner.

exsample

Front Cover is

Open 12-01

In this case

Error Code Er ) : 12h

Details Code Ad ) : 01h

The details code may be indicated with thewild card ** ) in this paragraph.

User operates the errorrecovery steps basedon the error message on the LCD panel.

Most of the errors canberecovered by the user. However,in case of unrecoverable e r r o r o r frequent errors,the service personmust be called.

When there is a service person call from users, please ask to inform detailed symptoms,error message anddetailscode.

6-1

6.1.1 Displayon theLCD and methodofrecovery

1 Display of normalstatus

The followingdisplays ontheLCDarenormalstatus of theprinter.

To distinguish from theerror,the error indicationLED is not lit andthedetails code is not displayed.

LCDDisplay

Ready toprint

Ready toprint.

-Headupside-

Please wait . . .

Status

The printer is at the waiting status ( )

Itispossibletotransferthedatafrom the hostcomputerandprint.

The print headisliftedandtheribbon cassette can be removed.

Itispossibletotransferthedatafrom the hostcomputer and print.

Printer is beinginitialized.

Initializing

Please wait . . .

Nowprinting

Printer is processing the printing job.

Depending on the setting of the memorymode,the data transfer is possiblein this status.

Please wait...

HeatRoll Warm Up Optional heat roller unit is being warmed up.

Ready to This indicates that the booting as safety mode because the main

Down load programisdamaged .

Download the mainprogram.

Pleaseread paragraph 7 for the downloading.

HOST > Fl Memory This indicates that now loading.

Loading .....wait

6-2

2 Messages topromptmanual recoveryfromthe error

The following messagesshowsthestepsofmanualoperationto recover.

When the CLEAR ] key is pressedafterthe error,the printer does the recovery operationifthe conditions for recovery are met. If not, oneof the followingmessages will be shown. There is nodetails code.

( This shows the condition forrecovery onlyand does not indicateoccurrenceof anyerror.

)

If [ CLEAR ] key is pressedwhile "RibbonEmpty" or "RibbonTake Up"error,the following messageisshown:

LCDDisplay

Check Ink

Ribbon

Status

CLEAR ] key is pressed while Ribbon

Recovery Method

Take outtheribbon cassette and checkthe status of the ribbon. Then,

Empty orRibbon Take closethe Front Access Cover and

Up error.

press [ CLEAR ] key.

If the CLEAR ] keyispressed whilethere is "CardEmpty"error,the following message isshown:

LCDDisplay

CardEmpty

Status RecoveryMethod

[ ] Setthecardsinthecardhopper while there is no card.

] is shown:

LCDDisplay

Front Cover is

Open

Status Recovery Method

CLEAR key is pressed Closethe Front Access Cover and while theFrontCoveris press [ CLEAR ] key.

open.

is shown:

LCDDisplay

Top cover is open


[ ] Closethe SideAccess CoverandTopCover while theFrontCoveris Thenpress CLEAR ] key.

open.

6-3

If the CLEAR ] key is pressed while the card is insideeventhough to try to eject a card automaticaly, theforrowing message is shown:

LCDDisplay

Card J a m


[ ] Turn power off and remove the card

Remove the card while a cardisremaining manually. See the operationmanualforhow inside of a machine to remove the card.

Turn power on .

If the CLEAR ] key is pressed while the Print Head resistance data has not been loaded.

LCDDisplay

Resist Data is notloaded


[ ] Download the resistance data of which the while theDataisnot installed ser.# is matched t o t h e s e r . # o f t h e p r i n t head. See the operation manual Section 7 for downloading.

If the [ CLEAR ] keyispressed while there is an "Unrecoverable error",the following message isshown:

LCDDisplay

Can not Recover

Please Reset

Status Recovery Method

CLEAR ] key is pressed Turn OFF and ON the power,or hile there is an unrecoverable error.

execute RESET ontheoperation panel.

6-4

3 Error message display inthenormalusageoftheprinter

These are the errors which occurwhiletheprinter is in normal use.

Theyare easily recoverable bytheusers.

However,the errors may be erroneouslydetected bythesensordefectives.Insuchcase,thecheckingand repair by theservice person is necessary.

LCDDisplay

CardEmpty

16-01

RibbonEmpty

19-0

Status

Card is empty.

Printing Ribbon i s finished.

Front Cover is Front Access Cover is

Open 12-01 open.

RecoveryMethod

Setthecardsinthecardhopper and press [ CLEAR ] key.

Set newribbonin the printing block andpress CLEAR ] key.

Checkthat theFrontAccess

Cover is positivelyclosed and

Top Cover is

Open 14-01

Front Access Cover is open.

press [ CLEAR ] key.

Checkthat theFrontAccess

Cover is positivelyclosed and press [ CLEAR ] key.

RibbonType The type ofribbondoes not Checkwhetherthe ribbon type is

Incorrect 1A-** match the printersetting.

sameastheprintersetting.ifit is different, changethe setting of the operation panel.

6-5

4 Card jamrelated Error messages

Cardjamerrorsoccur when the card is nottransported intheprinter system as the sequence. The basic recovery steps for the card jamerrorsaredescribedbelow.

The card jam errors may be causedbythecardsbeingused.Checkif there is any problem onthecarditselfsuchasthespecification thickness,size,etc.

) , bend, surface finish ( )

LCDDisplay

CardJam.Feeder

Area**-**

Status

Card is notfednormally from the cardfeeder.

Recovery Method

Check whether the cards are set correctly in the cardfeederand press CLEAR ] key.

Card J a m . F . T u r n Card transportation

Area-**-** error intheflipturnblock.

Press [ CLEAR ] key. Ifimpossible to recover,checking and repair by

CardJam.Print

Area--

Area--

**-**

CardJam.Encode

**-**

Card transportation error intheprintblock.

Card transportation error intheEncoder

Unit.

service personisnecessary.

Press [ CLEAR ] key.

Ifimpossible to recover,check and repair by theservice person is necessary.

Press [ CLEAR ] key. Ifimpossible to recover, checkandrepairby the service personisnecessary.

Note ) For details,refer to the

Service Manual of the Encoder Unit.

6-6

5 Error messages of the internaltroublesoftheprinter.

The following is the error messages of the internaltroublesoftheprinter system.

Most of those troubles needs the check and repair bytheservice person.

LCD Display

CardJam.

Unknown **-**

Status

An unexpectedcard has beendetected.

Recovery Method

TurnOFFthepower and remove the cardmanually.

Ifthiserrorrepeatsafterthe aboveoperation, checkand repair bytheservice person is necessary.

Check thattheribbon is set correctly andpress CLEAR ] key.

Ribbon Wind Up

Quickly 1B-01

Ribbon Wind UP

Slowly 1C-01

Service ManCall error C o d e **-**

Ribbon wind uperror.

Thereisanunrecoverable error intheprinter.

T u r n O F F a n d O N t h e p o w e r o r execute RESET. Iftheerrorrepeats, check andrepair bytheservice person is necessary.

In case of dual s i d e p r i n t i n g :

If a printingprocess is suspendedbysomeerrorsuchascardjam,itmaynotbecontinuing theprocess of the data for another side . Inthiscaseitwillbecreatedtheerrosasfollows.

LCDDisplay

PrintCard does notExist 5F-**

Status

Itcannotcontinuethe

Printing since the card h a s ejected.

Recovery Method

The process of printingdatawillbe finished aserror.

Reissue the card .

6-7

6. 1. 2 Checkingandrepairingofthe hardware relatedtroubles.

Please check and repair inthefollowing steps whentheerrorsarenotreovered bytheusers.

< Note > Read the following without fail before troubleshooting.

There are Error Message,Error Code,andDetailsCodeforeacherrors.

E To finddiagnosis formtheLCDDisplay,usethecombinationof Error Message

Error Code Er ) ( )

E Use the combinationofErrorCodeandDetailsCodeforcheckingthecontentsof the error log.

Donotforget toturnOFF the power switch and disconnectthepowercordbefore performingthe following operation.

E Replacingthe thermal head.

E Removing thefrontorbackcoveroftheprinter.

E Checking connection of the harnessetc.

E Replacingthe parts of PCB,sensor,motor,etc.

E Installingor dismounting the Encoder Unittotheprinter.

E Connecting the optional units.

E Removing thecoveroftheoptionalunits.

*To use the sensor check mode to check the sensor operation with thecoverremoved,please be careful nottotouchthePCB.Itmaycauseatrouble.

As itisdangerous,please carefullyoperate the operation panel nottomoveinto other mode thanthesensorcheck mode.

CardJamErrorsaredetected bythesensorslocated alongthecardpath,and classified intwocategoriesaccording tothecause.

E Un-arrival Jam: In the cardtransportation,the card i s n o t d e t e c t e d a t a specifiedposition after a specified time.

E StayingJam: In the cardtransportation,the cardisstaying at theposition where it should n o t s t o p a t .

( )

If the errorrelatingto the adjustablesensors repeats,the incorrect setting of the sensor is doubted. Readjustthesensorsensitivitiesfollowing theinstruction inthe paragraph 3.

E SN11 Ink ribbon end sensor.

When checking the various actuators,please checkthat nocard is remaining in the printer. If the independent checking operationis done while thecard is remaining,it may cause other trouble.

Please follow the steps describedin theparagraph 4,for cleaning of the rubber rollers.

6-8

List of the hardwareerrorrelated error messages

Error Message

Front Cover is Open

Top Cover is Open

CardEmpty.

RibbonEmpty.

RibbonTypeIncorrect.

RibbonWindupmiss.

Encoder Write Error

CardJAMFeeder Area**

CardJAMF.Turn Area**

CardJAMPrint Area**

CardJAMEncodeArea**

PrintCarddoesnotExist

CardJAM. Unknown

Temperature out ofRange

EncoderI/FError

Service ManCallErrorCode

40,41

4 7 - 4 A

5 0 - 5 3

74,75

5F

28

29

2D

32

77

C2

C3

38

39

3A

3B

3C

31

33

70

71

20

21

24

30

72

C0

C1

Er. Code

11

14

16

19

1A

1B

73

Ad. Code

01

01

01

01

0 1 - 0 3

0 1 - 0 2

0 1 - 0 7

1 1 - 1 7

2 1 - 2 7

0 1 - 0 3

01, 1 0 - 1 6 ff

01, 1 0 - 1 8 ff

1 0 - 1 3

0 1 - 0 4

0 1 - 0 6

0 1 - 0 4

0 1 - 0 3

0 1 - 0 3

1 0 - 1 5

0 1 - 0 3

0 1 - 0 4

0 1 - 0 2

0 1 - 0 3

01

0 1 - 1 0

0 1 - 0 3 , 0 f ff

0 1 - 0 4

0 1 - 0 2

0 1 - 0 2

01

01

Particular

Particular

Particular

Particular

Particular

Page

6-9

1 Card Empty

Card Empty

Er-Ad

Er Ad Symptom

16 01 Card is not s e t i n t h e feeding block.

Ifitbecomeserrordespite the cards are set, s e e t h e

Check/Repair section.

Check/Repair

1 Checkthe reaction o f S N 1 i n t h e S e n s o r

CheckMode.

2 Ifthesensordoesnotreactnormally, check the connection and electric contact of the harness.

ASM-SENSOR-A E CN101

3 Iftheharnessconnection is normal,

( replace thefollowing:

E SN-1

E PBA-MAIN

)

2 Front Cover Open

Front Cover is

Open Er-Ad

Er Ad

11 01

12 01

Symptom Check/Repair

FrontAccess Cover opened 1 Checkthe reactionofSN13toopen/close while the printer is idle.

Ifitbecomeserrordespite the cover is closed, s e e t h e


of the Front Cover in the SensorCheck Mode.

2 If the sensor does notreact normally, checkconnection and electric contact of the harness.

( )

FrontAccessCover openedwhile the printer is in operation.

3 Iftheharnessconnection is not normal, replacethe following:

E SN13

E PBA-MAIN

6-10

3 Top Cover Open

Top C o v e r i s

Open Er-Ad

Er Ad

16 01

Symptom

Top Cover opened

Ifitbecomeserrordespite the cover is closed, s e e t h e


Check/Repair

1 Closethe Front coverandcheckthereaction of SN14 toopen/close of the Top Cover inthe

SensorCheckMode.

2 If the sensor does notreact normally, checkconnection and electric contact of the harness.

( )

3 Iftheharnessconnection is not normal, replacethe following:

E SN14

E PBA-MAIN

4 RibbonEmpty

RibbonEmpty

**

Er Ad Symptom Check/Repair

19 01 Ribbon Empty markhasbeen 1 Adjust the sensor SN10in the Sensor Check detected.If it becomes error Mode. Ifimpossible toadjust,check the connection despite the ribbon is set andelectric contact of the harness.

correctly and it has not ASM-SENSOR-B E CN111,CN112 ( reachedattheemptymark, ( see theCheck/Repair section.

2 If the harness connection is normal,replace the following:

E SN10

E PBA-MAIN

)

)

6-11

5 Incorrect Setting of the RibbonType

RibbonType

Incorrect **

Er Ad Symptom the setting.

Check/Repair

1A 01 Distance between the edges of 1 Clean the ribbon transportrollers.

02 the ribbon is different from 2 Ribbon Cassette seems to be wrong.

Replacethe following:

E Ribbon Cassette

03 Impossible to detect

Ribbon Edge.

Check Mode. If impossible to adjust, check the connection and electric contact of the harness.

(

(

3 If the connection of the harness is normal, replace thefollowing:

E SN10

E PBA-MAIN

)

)

6-12

6 Ribbon Take Up Error

Ribbon W i n d u p miss **

Er Ad Symptom

1B 01 Take up speedof the ink ribbonistoo slow.

Check whether the ribbon is

Check/Repair

SensorCheck Mode.

( ) setcorrectly.

This error occurs when t h e ribbonadheres onthecard.

( 2a Ifthereisnoproblem withthe sensors, motors are questionable.Check the connection and electriccontactof the harness of DM1.

Check if improper card is used, suchas double printin

ASM-MOTOR E CN122 (

( 3a Iftheharness connection is normal, replace

)

Some materials of thecard may cause this trouble.

the following:

E Ribbon Cassette see theCheck/Repair section.

E PBA-MAIN

( 2b Checkconnection and electricalcontactof harnesses of SN8 and SN9.

E SN8

ASM-SENSOR-C ( CN113 )

E SN9

ASM-SENSOR-A ( CN103 )

( 3b If theharness connection is normal,replace the following:

E SN8

E SN9

E PBA-MAIN

02 Take upspeed of the ribbon is too fast.Check if the ribbon 2 Ribbon Cassette seems t o b e a c a u s e o f t h e is correctlset.

trouble.

I f t h e r e i s a t e a r i n t h e r i b b o n , this error occurs.

Check if theadjustmentofthe printposition inthescanning direction isappropriate.

Replacethe following:

E Ribbon Cassette

Ifthereisnoproblemas above,see the Check/Repair section.

6-13

Encoder Write

Error E r - A d

Er Ad Symptom

73 01 A writing error has occured

02 on ISO track 1 or J I S t y p e 2

03

04

05

06

07

11 A writing error has occured

15

16

17

12 on ISO track 2

13

14

21 A writing error has occured

22 on ISO track 3

23

24

25

26

27

Check/Repair hopper.

It depends on the settings intheprinter and/or operation ofanapplication toput the card suface of which has magnetic stripesideup or down.

Check the magneticstripe of the card meets a writing format.

6-14

8 Card Jam intheCardFeedBlock

CardJAM. Feeder

Area01 E r - A d

Er Ad Symptom

40 01 Carddoesnot arrive at

SN2 while feeding.

Check/Repair

If it has arrivedor passedthrough,go to ( 2b .

( 2a Checkthe motionofPM1intheActuator

Check Mode. If the motionisnormal,clean the feedrollers in the cardfeeding blockandadjust the separationgate.

( 3a I f i t d o e s not worknormally,checkthe connectionofharness.

ASM-MOTOR E CN118 (

( 4a Iftheharnessconnection is normal, replace the following:

E PM1

E PBA-MAIN

( 2b Checkthe reaction o f S N 2 i n t h e

Sensor Check Mode.

( 3b If SN2doesnot react, checkthe connection of theharness.

ASM-SENSOR-B E CN105

( 4b If theharness connection is normal,replace

(

) the following:

E SN2

E PBA-MAIN

)

6-15

9 Card Jam intheCardFeedBlock

CardJAM. Feeder

Area02 E r - A d

Er Ad Symptom

41 02 A card jam has occured at

SN2 whilefeeding.

Check/Repair

If there is not the card ,go to ( 2b .

The card has reachedat Cleaning Roller, there is possibility of transportig motor failure on Flip Turn Unit . T h e n s e e t h e E r r o r C o d e

47part.

( 2a Checkthe motionofPM1intheActuator

Check Mode. If the motion is normal,clean the feed rollers in the card feeding block and adjust the separation gate.

( 3a I f i t d o e s not worknormally,checkthe connection of harness.

(

( 4a Iftheharnessconnection is normal, replace the following:

E PM1

E PBA-MAIN


Sensor Check Mode.

( 3b If SN2doesnot react, checkthe connection of the harness.

(

)

( 4b If theharness connection is normal,replace the following:

E SN2

E PBA-MAIN

)

6-16

( 10 ) Card Jam in the Flip Turn Block

Card JAM F.Turn

Area02 Er - Ad

Er Ad Symptom

47 01 Cardjam error in the

10 Area02 SN2orSN3 ) when

11 the card is transported from

12 Feeder toFlip Turn. block

13

14

15

16 ff

Check/Repair problem area. I f t h e r e i s n o t a c a r d ,

( )

The card has not reached atCleaningRoller, there is possibility offeedermotor failure on FeederBlock . Thensee the Error Code

41part.

( 2a After removing the card, check the motion of

PM2 in the Actuator CheckMode.

If normal, clean the transport rollers in the flip turn block and Cleaning Roller then adjust the separation gate.

( 3a IfPM2doesnotworknormally,check connection and electrical contact of the harness.

ASM-MOTOR E CN119

( 4a Iftheharnessconnection is normal,

( ) replace thefollowing:

E PM2

E

PBA-MAIN

( 2b Checkreaction of SN2andSN3intheSensor

CheckMode.

( 3b If SN2 or SN3 does not react, check connection and electrical contact of the harness.

E SN2

)

E SN3

)

( 4b If theharness connection is normal, replace thefollowing:

E SN2 or SN3

E PBA-MAIN

6-17

( 11 ) Card Jam in the Flip Turn Block

Card JAM F. Turn

Area03 E r - A d

Er Ad Symptom


Area03 ( Flip Turn Unit )

10 when it is ejected from Flip

11 Turnunit .

12

13

14

15

16 ff

Check/Repair

(

Checkthe angle of Flip Turn unitispsitioned correctly towardFeederBlock or Print Block orMagneticEncoder Block.

)

If itisnotpositionedcorrectly,seetheError

Code 20 part.

( 2a Afterremovingthecard,checkthe motion of PM2 intheActuator Check Mode.

If normal,cleanthetransportrollers intheflipturnblock.

( 3a IfPM2doesnotworknormally,check connection and electrical contact of the harness.

ASM-MOTOR E CN119 ( )

( 4a Iftheharnessconnection is normal, replace thefollowing:

E PM2

E PBA-MAIN

( 2b Check reaction of SN3,SN4,SN15 ( when encoderconnected ) in the Sensor Check

Mode.

( 3b If there is any sensor which does not react, checkconnectionand electrical contact of the harness.

E SN3

ASM-SENSOR-B ( CN106 )

E SN4

ASM-SENSOR-B E CN107

( )

(

(

)

)

(


E SN2

E SN3

(

E PBA-MAIN

)

)

6-18

( 12 ) Card J a m i n t h e F l i p T u r n B l o c k

Card JAM. F. Turn

Area04 E r - A d

Er Ad Symptom

44 01 Card jam error in the

Area04 SN4 ) when i t i s

Check/Repair problem area.

If n o c a r d , g o t o *b .

10 transported from Feeder Block ( 2a Afterremovingthestaying card, check

11 to Flip Turn Block or from the motion of PM2,PM3 intheActuator Check

12 FlipTurntoFeeder.

13

14

Mode.

If normal,clean both the transport rollers of FlipTurnblock and the Print

Block.

15

16 ff

( 3a I f P M 2 a n d P M 3 d o e s n o t w o r k normally,check connectionandelectrical contact of the harness.

E PM2

ASM-MOTOR ( CN119 )

E PM3

ASM-MOTOR ( CN120 )

E PBA-MAIN


E PM2

E PM3

E PBA-MAIN


Sensor Check Mode.

( 3b If SN4doesnot react,checkconnectionand electrical contact of theharness.

( ASM-SENSOR-B E CN107


E SN4

E PBA-MAIN

)

6-19

( 12 ) Card J a n i n t h e F l i p T u r n B l o c k

Card JAM. F. Turn

Area08 Er - Ad


4A 01 Cardjam error in the

Area 08 SN15 ) when t h e

10 card is transported from ( problem area.

If no card,go to 2b .

2a Afterremovingthestaying card, check

11 Flip Turn toEncoder or f r o m themotion of PM2,in the Actuator

12 Encoder to FlipTurn.

Check Mode. If normal, cleanthe

13 transportrollers offlipturnblock.

14

15

Check that there is "Encoder Check" menu i n t h e service mode.

16 If there is not "EncoderCheck"menu,the printer does notrecognizethe Encoder.

ff checkedon theLCD panel.

)

( 3a IfPM2doesnotworknormally,check connection andelectricalcontactoftheharness.

( )

( 4a Iftheharnessconnection is normal,replace the following:

E PM2

E

PBA-MAIN

( 2b Checkthe reaction o f S N 1 5 i n t h e

SensorCheck Mode.

( 3b If SN15 does not react, check connection and electrical contact of theharness.

ASM-I/F-R/W E CN123

(


E SN15

E PBA-MAIN

(

)

)

6-20

( 14 ) Card Jam in the PrintingBlock

Card JAM. Print

Area 04 E r - A d



Area04 SN4 ) while the

10 card is transported from

11 Print Block to Flip Turn or

12 fromFlipTurn toPrintBlock.

13 problem area.


( 2a After removing the staying card,check the motion of PM2,PM3 in the ActuatorCheck

Mode.

If normal,clean the transport rollers of

Flip Turn blockandthePrintBlock.

14

15

( 3a IfPM2andPM3doesnotworknormally, check connection and electrical contact of the

16

17 harness.

E PM2

( ) ff E PM3

)


E PM2

E PM3

E PBA-MAIN

(

2b Checkreaction of SN4inthe

SensorCheck Mode.

( 3b If SN4 does not react,check connection and electrical contact of theharness.

(


E SN4

E PBA-MAIN

)

6-21

( 15 ) Card Jam in the PrintingBlock

Card JAM.

Print

Area05 Er-Ad

Card JAM. Print

Area06 Er-Ad

CardJAM.Print

Area07 Er-Ad

Er Ad Symptom


Area05 SN4-SN5 ) while th

10 card is transportedin the

11 PrintBlock.

12

13

14


53

Check/Repair problem area.


( 2a Afterremovingthestaying card,check the motion of PM3, intheActuatorCheck

Mode.

If normal, cleanthe transportrollers of the PrintBlock.

( 3a If PM3 does not work normally, check connection and electricalcontactof the

16 Area06 SN5 ) while th

17 card is transportedin the

PrintBlock.

ff harness.

ASM-MOTOR E CN120


E PM3

E PBA-MAIN


SensorCheck Mode.

(

Cardjam error in the

( 3b If SN5doesnot react,checkconnectionand electrical contact ofthe harness.

ASM-SENSOR-B

E

CN109

(

( ) while the card is transported in the ( 4b If theharness connection is normal,

PrintBlock.

replace thefollowing:

E SN5

E PBA-MAIN

)

)

( )

6-22

( 16 CardJamerrorinEncoder

Card JAM. Encode

Area 08 Er - Ad

Er Ad Symptom


11 Area08 SN15 ) while the

Check/Repair

1 Checkthat thecard is staying inthe problem area.


12 card is transported from

13 Encoder to Flip Turn or f r o m ( 2a ) Afterremovingthestaying card,

FlipTurntoEncoder.

checkthe motion of PM2 in the

ActuatorCheck Mode.

Ifnormal, clean the transportrollers of the Encoder.

Checkthe transportrollerworkingnormally.

Ifitdoesnotworknormally,replacethe

Encoder.

( 3a ) If PM2 does not work normally,check connection and electrical contact of the harness.

(

( 4a ) Iftheharnessconnection is normal, replace the following:

E PM2

E

PBA-MAIN

( 2b ) Checkthe reaction o f S N 1 5 i n t h e

Sensor Check Mode.

( 3b ) IfSN15 does notreact,check connection and electrical contact of the harness.

( )

(

( 4b ) Iftheharnessconnection is normal, replace the following:

E SN15

E PBA-MAIN

)

)

6-23

( 17 ) Card Jam error in Encoder

Card JAM. Encode

Area 09 Er - Ad

Er Ad Symptom


11 Area09 SN15 ) while the

12 card is transported in

13 Encoder .

Check/Repair

1 Checkthat thecardisstaying inthe problem area.

If nocard,replacefollowing things.

( 2a Checkthere is something of which obstract the cardtransportationarround the stacked card.

Afterremovingstacked card,thencheck roller working intheEncoder.

Ifitdoesnotworkcorrectly, replacethe

Encoder.

6-24

( 18 ) Un-distinction Card Jam

Card JAM.

Unknown Er - Ad


28 01 A card was detectedat the

SN2 whileF.Turnunit is not 1 Remove all cards intheprinter andturn at the position of card entered.

OFF and ON thepowerswitch.

I n c a s e o f t h e e r r o r " 2 8 - 0 1 " h a s o c c u r e d then adjust separationgategap.

02 There are some cards in

03 F.Turnunit.

04

2 If impossible to recover,check reaction of sensors SN2 - SN5,SN15 in the Sensor Check

05

06

Mode.

29 01

02

03

04

3 Iftherearesensorswhichdo not react, checkconnection and electricalcontact of the corresponding harnesses.

4 Iftheharnessconnectionsare normal, replace correspondingsensorsormain printed circuit board.

2D 01

02 There is anunsupposed card insideof printerwhenprinter is retreaved from anyerror situation.

03 Morethan 3 cards are detected in the printer.

6-25

( 19 ) Abnormal temperature of thermal head and/or mainboard

Temperature out of Range Er - Ad

Er

32

Ad

80

Symptom

Head temperature is out of range.

Check/Repair

1 Checkconnection and electrical contact of the harness of the thermal head.

ASM-HEAD

2 Iftheharnessconnection is normal, replace thefollowing.

Thermal Head

PBA-MAIN

02 Temperaturearroundthe main boardisout ofrange

1 Makesure ofambienttemperature is in the range of what is mentioned inusermanyual

2 Ifthetemperature is in that range,replace the following.

PBA-MAIN

See above 03 Head temperature or

Temperature arroundthe main boardisout ofrange.

( 20 ) CommunictionErrorwith Encoder

EncoderI/F

Error Er-Ad

Er Ad Symptom

77 10 Some error has occured with communicationbeteewn priner and encoder.

Check/Repair

1 Checkconnection and electrical contact of the harness.

ASM-ENC

ASM-POW/ENC

2 Iftheharnessconnection is normal, replace thefollowing.

PBA-MAIN

Encoder

6-26

( 21 ) Hardwaredamage

Service ManCall

Error Code **

Er Ad Symptom

20 01 Whenrotatingthe flip

02 turn unit,the objective

03 angle is not detected in the specified steps.

Check/Repair

1 Open the top cover andcheck if there is an obstacle s u c h a s a c a r d .

2 Ifthereisacardprotrudingfromtheflip turnunitandhittingthesensoretc., card transport accuracydefect is doubted. Removethe staying card and clean the transportrollers in theflip turnunit.

3 Ifthereisnoobstacle,itmaymissalign with shade plates each other. One is for F.turn

home position and another is for F.turn

directionsensor.

Checkthem fixedcorrectly.

21 01 Nosignalfed back from t h e 1 Open thetop cover andcheck if there is

02 sensor, whenF.Turn unit rotating.

an obstacle s u c h a s a c a r d .


3 Ifthereisnoobstacle,check reaction of the F.Turn home position sensor ( SN6 ) in the Sensor Check Mode. Ifthereissensors

( )

( 4a ) PM1 is doubted. Check the motionof

PM1 intheActuatorCheck Mode.

( 5a ) IfPM1doesnotwork,checkconnection and electricalcontactof the harness.

ASM-MOTOR E CN118 (

( 6a ) Iftheharnessconnectionisnormal,

) replace the following:

E PM1

E PBA-MAIN

6-27

Er Ad Symptom

21 01 Nosignalfed back from t h e


Check/Repair

( 4b ) Turn angle sensorsaredoubted.

Checkconnectionand electrical contact of the harness.



E SN6

E PBA-MAIN

( )

22 03 Nosignalfed back from t h e


1 Open the top cover andcheck if there is an obstacle s u c h a s a c a r d .


3 Ifthereisnoobstacle,check reaction of the F.Turn home position sensor ( SN7 ) in the Sensor Check Mode. Ifthereissensors

( )

( 4a ) PM1 is doubted. Check the motionof

PM1 intheActuatorCheck Mode.

( 5a ) IfPM1doesnotwork,checkconnection and electricalcontactof the harness.

ASM-MOTOR E CN118 (

( 6a ) Iftheharnessconnectionisnormal, replace the following:

E PM1

E PBA-MAIN

( 4b ) Turn angle sensorsaredoubted.

Checkconnectionand electrical contact of the harness.



E SN7

E PBA-MAIN

(

)

)

6-28

Er Ad Symptom

24 01 Head is not detected inthe

02 specifiedposition withinthe specifiedtime when the head lifting motor is activated.

Check/Repair

1 Checkthe motionofDM3intheActuator

CheckMode. Ifthemotorworks

( 2a ) DM1isdoubted.

Check connection and electrical contact of theharness.

(

( 3a ) Iftheharnessconnectionisnormal, replace the following:

E DM1

E PBA-MAIN

( 2b ) Theheadposition sensors seem t o h a v e

)

Checkconnectionand electrical contact of the harnesses.

ASM-SENSOR-C E CN114 (

ASM-SENSOR-C E CN121 (


E SN11

E SN12

E PBA-MAIN

)

)

)

30 01

02

03

Impossibleto adjust ribbon leading edge sensor properly.

1 Checkconnectionand electrical contact of the harnesses.

ASM-SENSOR-B E CN111,CN112 (

(

2 Iftheharnessconnection is normal, replace the following:

( )

( )

E PBA-MAIN

)

)

6-29

Er

31

Ad

01

Symptom

Head cooling fantrouble has beendetected.

Check/Repair

1 Checkconnectionand electrical contact of the harnesses.

(

2 Iftheharnessconnection is normal, replace the following:

E HFAN

E PBA-MAIN

1 Turn OFF and ON thepowerswitch.

2 Ifthissymptom repeats,main boardis suspected.

Replace the PBA-MAIN

33 01 It is not normal when

02 beginning toaccessto

03 image memory.

07

08

09

04

05

06

0a

0b

0c

C0 01 It is not normal when

02 finishing toaccess to image memory.

C1 01 It is not normal when

02 beginning toaccessto flashmemory.







C3 01 It is not normal when finishing toaccess to image memory.

Note

In this c a s e , i t m a y g o t h e contents inUserModebackto initial settings of which had beenset infactory.




)

6-30

Er Ad Symptom

70 01 Some Error of which relation

Check/Repair


02 to communicationhasoccured 2 If this symptom repeats, encoder is

03

04 on encoder.

suspected.

Replace the encoder.

05

06

07

08

09

71 ff Unsupportedencoder has connected.

Use correctencoder.

72 01 There is a c a r d i n t h e e n c o d e r

02 Some failure has occured with 1 Turn OFF and ON thepowerswitch.

actionofshutteron encoder.



03 Some failure has occured with card transportationin the encoder.

04 Some failure has occured with card transportation from

F.Turnto encoder.

3B

3C

C2

38 ** There is anerrorintheresult

39

3A fromprogramcalculation.


2 Ifthis symptom repeats,contact the manufatuler.

6-31

6.1.3 Error Message RelatingtoCommunication

Following is the errors relating to the communication betweenhostPCand the Printer.

Errors relating to command transmission/reception is displayed o n t h e L C D panel,it isshownwitherror message ( 16 digits x 2 lines:corresponding to the error code ) and four digit numbers ( 2 digits :Er and 2digits:Ad ) onthelower rightcorner.

exsample

Printer is not

Ready 92 - 49

In this case

Error Code Er ) : 92h

Details Code Ad ) : 49h

ErrorMessage: Indicates the cause and nature of theerror.

ErrorCode: Encodederrormessage

DetailsCode: Indicatedthecommand receivedwhichhascaused the error asshownasError Message.

Refer to the "Command Specification"regarding the details.

Errors in thetransmission/receptionof commands areusuallycaused by errors inthedataorsentencewhich are transmitted fromthehostPC.

Therefore,the user and/or thesoftware developer arerequired to cope with.

Errors in thetransmission/receptionof commands areclearedautomatically when thefollowingconditions are met.

I/F SCSI : Received commands other than"Request Sense"fromtheinitiator which has returned"CheckCommand".

IEEE1284:Changedthedirectionof datatransported asshownbelow aftersome error has occured.

( >

Reverse ---> Forward

)

Errors in communication,other than "Unrecoverable Error" can be recovered bypressing CLEAR key.

6-32

No.

80

LCD Display

Unsupported SCSI

Command Er-Ad

81

82

83

Parameter List

Length Err Er-Ad

InvalidField inCDB.

Er-Ad

Logical Unit Not

Supported Er-Ad

Contents Method toRecover

ReceivedSCSICommand 1 Checkwhetherthe transis notsupported.

Group Code of the received SCSI command does notmeetwiththe specification or actuamittedSCSICommandis listed intheCommand

Specification.

2 Clear the error by pressing the CLEAR keyand sendthe command again.

1 Checkthe groupcode of the sent SCSI command and transfer byte number of the commanddescription lly transmittedbyte does notmatch the set byte number.

There is error in the descriptionblock of the receivedSCSI command block.

2 Clear the error by pressing CLEAR key and send the commandagain.

1 Checkifthecommand description blockmeets the contents of the

Command Specification.

2 Clear the error by pressing the CLEAR keyand sendthe command again.

LUN of the received

SCSI command i s n o t zero.

1 Checkwhetherthe LUN of the command description block i s z e r o o r n o t .

2 Press CLEAR keytoclear the errorandsendthe command again.

6-33

No.

85

86

87

8D

LCD Display

SCSI Parity

Error Er-Ad

SCSI Hardware

Error.

Er-Ad

88 SCSI Command

Time Out.

Er-Ad

89 Invalid fieldin

Identify Er-Ad

Contents

Parity error has occurredwhile communicating through

SCSI interface.

Error occurredin the

SCSI protocol control ontheinterface board.

Time out error has occurredwhile receiving command and data.

There is error in the

Identify of the received

SCSI.

Method toRecover

1 Turn OFF the power and checkthe command and data.

Check whether the

SCSI controller of the host supports the parity adding function. Ifnot supporting,select

"Parity OFF" onthe

OperationPaneland communicate.

2 Iftheerrorrepeats, replace the following.

PBA-IF

1 This is unrecoverable error. Turn OFF and On the power.

2 Iftheerrorrepeats, replace the following.

PBA-IF

1 Checkifthetransmitted command and dataisin accordancewith the command specification.

Also,check thesetting of the number of byte of the transmitted data.

2 Press CLEAR keytoclear the errorandtransmit the command again.

1 Checkthe transmitted description ofIdentify.

2 Press CLEAR keytoclear the errorandtransmit the command again.

6-34

No

8A

90

97

98

99

9A

92

93

94

95

LCDDisplay

MessageOutData

Length Err

Unsupported

Er-Ad

Print CMD Er-Ad

Printer is not

Ready.

Received

Er-Ad

Print Command

Parameter Er-Ad

MultiParameter

Er-Ad

Transfer Byte

Size Error. Er-Ad

96 PreTransfer not

Completed. Er-Ad

Contents Method toRecover

The data lengthof Message 1 Checkthe number of bytes

Out phase is over 33 bytes of message transmitted.

2 Press CLEAR keytoclear

ReceivedPrint command i s n o t supported.

Read Magnetic Encode command was received while the printer

( mechanical control module ) is notready

Actual number of transmitted byte does not matchthedesignated number of byte.

The Print Data Transfering

Commandisreceivedwhile not completed to receve previous Print Data

TransferingCommand the errorandtransmit the command again.

1 Checkwhetherthe transmittedcommand is in accordancewith the command specification.

2 Clear the error with

CLEARkeyand transmit the commandagain.

1 Checkwhetherthe printer is inready condition beforetransmittingthe

ReadMagnetic Encode command.

2 Transmitthecommand again after clearing

Parameter of the received Print commandisincorrect.

the errorwith"CLEAR" key.

1 Checkwhetherthe Parameter is in accordance withthe specification.



Anerrorthat receivedPrint 1 Check wether the Print

Commandrepeatedly while receiving request plural times to flip over.

command is transfered repeatedly to the same memory when transfering the request plural times to flip over.



1 Checkthe designated byte number of the transmittedcommand and the actual byte number.



1 Checkwhetherthe Parameter is in accordance withthe specification.



6-35

No LCDDisplay

A0 Print DataSize

A1

A2

A3

OverError

Barcode Data

Size Over.

EncodeData

Size Over.

Er-Ad

Er-Ad

Er-Ad

EncodeFormat

Select Error. Er-Ad

A5 ICEncoder not

Connected Er-Ad

Contents

Received Print Data is larger thantheprintable area of card.

Receivedbarcode data has toomany characters or toolarge size.

Number of characters of the receivedmagnetic encode data exceeds the standard.

Encode Unit which supports the designated magneticencodingtype is not connected.

ICencoding request command has been received while IC EncodeUnit is not connected.

Method toRecover

1 Checkthe print start position andprintsize of the transmittedPrint data.


CLEARkeyand transmit the data again.

1 Checkthe character numberandbarcodecreationcondition.



1 Checkwhetherthe type and number of the magnetic encoding characters meets the standard.



1 Checkwhetherthe recording type of the magnetic encodings of actually connectedEncode Unit matches with theset type



1 Turn OFF the power and checkthe connection of the IC Encode Unit.



6-36

No LCDDisplay

A6 Heat Roller Unit

Contents

Hologram print command notConnected. Er-Ad has been received while

Heat Roller Unit i s n o t connected.

Method toRecover

1 Turn OFF the power and checkthe connection of the Heat Roller Unit.



A8 Encode/Barcode Magnetic encode or

Data Empty. Er-Ad barcodedatahasbeen received while the transmission byte number is zero.

A9

AA

Character Error inEncode.

Er-Ad

Character Error inBarcode. Er-Ad

Magnetic encode data has characters which is notstandard.

Nonstandardcharacter is in the barcodedata.

and thenumber of transfer byte of magnetic encode or barcode and thedata are transmitted correctly.



1 Checkwhethernon standard characters are included inthecharacter chain and recording type of the magnetic encode.



1 Checkthe type of barcode and character string to see whether non standard characters are included.



6-37

6. 2 Errors which can not be checkedon theLCD panel.

The recovery methods for the troubles that are notchecked ontheLCDpanel aredescribed in the following.

< Note > Do notfail to read before troubleshooting.

When performingthe following works, turnOFFthepower switch and plug off the power cord fromtheoutletwithout fail.

E Replacingthe thermal head

E Removing front and/orrearcoveroftheprinter

E Checkingthe connection and electrical contact of harness

E Replacingthe parts such as printedcircuit board,sensor,motor, etc.

E Removing or mountingthe encoder unitintotheprinterunit.

E Connectingthe optional units

E Removing covers of the optional units

Symptom

LEDdoesnot light when the power is turned

ON.

Nothing is shown o n t h e L C D panel whenpower is turned ON.

( LEDlights )

Condition

AC power is not supplied.

Harness connection is not normal.

Defective circuit boards.

Harness connection is not normal.

Check/Repair

1 Check if thepowersupply matches specification

( ) product.

2 Check whether the cable is correctly connected.

3 Check whether the circuit protector is in normal condition.

1 Check theharness connections.

E ASM-AC1

E ASM-AC2

E ASM-DC

E ASM-OPERATION

1 Replace the followingandcheck operation.

E PWS-RPS-9286

E PBA-OPEPANE

1 Check theharness connection.

E ASM-OPERATION

Defective circuit boards.

1 Replace the followingandcheck operation.

E PBA-OPEPANE

E PBA-MAIN

Defective baseROMor 1 Make sure the SW1onthe its mounting defect.

PBA-MAIN is setas

"NORMALMODE"

6-38

Symptom

White line appears

Condition

Dot defect of the

Check/Repair

1 TurnOFFthepower andreplace in the Longitudinal direction when printingtheimage andcharacters.

thermal head.

Image and characters Defective harness the following:

E Thermal Head Assembly

1 Check theharness connection.

are not printed at a l l connection.

whenprintingthe

E

E

ASM- HEAD

ASM- DC image and characters.

Defective thermal head.

1 TurnOFFthepower andreplace the following:

E Thermal Head Assembly

Defective circuit board.


E PBA-MAIN

Image defectivessuch Defective image asuneven color or memory.

lostlines,etc.when

printing the image andcharacters

1 memory )

( using the Hardware check function in the serviceman mode.

Defective circuit board.


E PBA-MAIN

Printer does not Defective connection respondwhendata is of the cable,terminators transmitted from the hostcomputer.

Defective circuit bard.

1

2

Turn OFF the power and check the

SCSIcableconnection.

Check overall connections of the cables, and connection of the terminator. Check the setting of the SCSI ID numbers.

1 Turn OFF the power,replace the followingand checkoperation.

PBA-IF-SCSI E (

( )

)

6-39

Card JAM Location

A R E A 0 3

SN4

SN15

A R E A 0 5

SN5

A R E A 0 7

A R E A 0 1

A R E A 0 9

6-40

A R E A 0 2

A R E A 0 3

A R E A 0 4 SN4

SN15

A R E A 0 8

A R E A 0 6

SN5

A R E A 0 9

6-41

Card Printer PR5300 Parts LIST

Ref.No. Part No.

C8

C6

B1

品名

338412 ｼﾞｸｳｹ 8

338422 ｼﾞｸｳｹ 6

020100FZWS Wｾﾑｽ M2X10

B8

B9

B10

B12

B13

B14

B2

B3

B4

B5

B6

B7

B15

025050FZNS ﾈｼﾞ

030060FZBB ﾈｼﾞ

030060FZSA ｻﾗﾈｼﾞ M3X6

030060FZTP IT ﾀｯﾌﾟﾀｲﾄ M3X6

030060FZTW ｺﾈｼﾞ

030080FZBB M3X8 Bﾀｲﾄ

030080FZWS ｺﾈｼﾞ


040080FNBI ｺﾈｼﾞ

040080FNTP IT ﾀｯﾌﾟﾀｲﾄ M4X8


040300FZWS Wｾﾑｽ M4X30

030060FNWS Wｾﾑｽ M3X60

Part Name

Bearing8

Bearing6

ScrewM2*10WS

ScrewM2.5*5NS

ScrewM3*6BB

ScrewM3*6SA

ScrewM3*6TP

ScrewM3*6TW

ScrewM3*8BB

ScrewM3*8WS

ScrewM3*12WS

ScrewM4*8BI

ScrewM4*8TP

ScrewM4*10WS

ScrewM4*30WS

ScrewM3*60WS

H1

H2

H3

H4

HP020100SCH ﾍｲｺｳﾋﾟﾝ 2X10

HP020120SCH ﾍｲｺｳﾋﾟﾝ 2X12

SP02010FPA ｽﾌﾟﾘﾝｸﾞﾋﾟﾝ 2X10

SP02010S-B ｽﾌﾟﾘﾝｸﾞﾋﾟﾝ 2X10

Pin2*10

Pin2*12

SpringPin2*10

SpringPin2*10

Qty Remarks

3

6

2

11

1

3

2

3

4

2

23

4

1

70

9

1

2

11

7

2

E1

E2

E3

E4

ER030SKP

ER040SKP

E ﾘﾝｸﾞ 3

E ﾘﾝｸﾞ 4

ER050SKP E ﾘﾝｸﾞ 5

PF2166P034B2 CLIPｰ5

E Ring 3

E Ring 4

E Ring 5

Clip Ring 5

11

32

17

35 Original Ring

W1

W2

W3

HW030FBM

KW040RN-

ﾜｯｼｬｰ

ｷｸｻﾞ

Washer

Wave Washer

CL030016FZ ｽﾍﾟｰｻｰﾊｯﾁｭｳ Collar 3*16

1

2

3

7 - 5


品名

1 E120001175 W28XQ1A3

2 E120001551 DE2L-FAAA

3 E120001572 AJ7211B

4 E240000321 SUP-B3G-ER

5 E314000521 LG-409A3

6 E314000619 TLP1241(C5)

7 E314000660 KI1220-NA02

8 E450000005 SKB-1M

9 E450000504 EDS-1717U

10 E450000696 EDSｰ1208U

11 E450001004 SQ-14

12 E450001139 RLWS-1T V0

13 E450001140 RLWS-3T V0

14 E450001146 RLMC-01T V0

15 E450001148 RLMC-05T V0

16 E314000521 175694-3

Part Name

W28XQ1A3

DE2L-FAAA

AJ7211B

SUP-B3G-ER

LG-409A3

TLP1241(C5)

KI1220-NA02

SKB-1M

EDS-1717U

EDSｰ1208U

SQ-14

RLWS-1T V0

RLWS-3T V0

RLMC-01T V0

RLMC-05T V0

175694-3

17

18

19 NS-BLT00064A BELTS2M071040







26 NS-BRG00067A BEARINGRBB060130F

27

28

BELTS2M071040

BELTS2M076040

BELTS2M080040

BELTS2M083040

BELTS2M090040

BELTS2M084040

BELTS2M115040

BEARINGRBB060130F

29 PF2078P023 M3 ﾀﾞﾝﾋﾞｽ 1.4

30 PF2078P086 M3 ﾀﾞﾝﾋﾞｽ 2.2

31 PF2144P013 ｾﾝｻｰﾎﾙﾀﾞｰ

32 PF2147P021 RK18 ﾌﾟｰﾘｰ

33 PF2147P032 RK 17 ﾌﾗﾝｼﾞ

34 PF2158P521 ｼﾞｸｳｹ-6

Screw 1.4 M3

Screw 2.2 M3

Sensor Holder

RK18 Pulley

RK17 Flange

Bearing-6

35 PF2164P330 M3X6 ﾏﾙﾀｯﾌﾟ

36 PF2185P009 GER-080-24

37 PF2198P003 PLY-S2M-56

38 PF2198P311 M4X11 ﾏﾙﾀｯﾌﾟ

Screw M3*6R

GER-080-24

PLY-S2M-56

Screw M4*11R

39 PF2205P008 GER-080-22-OW GER-080-22-OW

40 PR5300P292 PLY-S2M-59-G-0.8-24 PLY-S2M-59-G-0.8-24

41 PF2210P054 PULLEY-G-IDOL-40-0.8

PULLEY-G-IDOL-40-0.8

48

49

50

42 PF2215P004 GER-0.8-20-OW (G655) GER-0.8-20-OW (G655)

43 PF2225P025 ROLLER-P(READ12W) ROLLER-P(READ12W)

44 PF2252P933 FAN-2410ML-05W-B39

45 PF2254P141 MSWﾚﾊﾞｰN

FAN-2410ML-05W-B39

MSW Lever N

46 PF4051P025 GER-0.8-26

47 PF4051P034 GER-0.8-20

GER-0.8-26

GER-0.8-20

Qty Remarks

1 Circuit Breaker

2 SN13,14

1 Power Switch

1 Noise Filter

1 SN1

5 SN6,7,8,11,12

3 SN2,3,4

3 Cable Clamp

3 Cable Guide

3 Cable Guide

1 Boad Support

11 Cable Guide

6 Cable Guide

3 Cable Guide

8 Cable Guide

1 Connecter

2

1

1

1

1

1

1

2

1

4

1

2

5

14

10

2

1

2

1

1

2

2

2

2 HFAN

2

3

2

7 - 6


品名

51 PR5002P201 ﾎﾞﾋﾞﾝ

52 PR5002P204 ﾘﾎﾞﾝﾌﾟｰﾘｰ1

53 PR5002P208 ﾘﾎﾞﾝﾁｬｯｸ

54 PR5002P225 ﾃﾏﾜｼﾛｰﾗｰ

55 PR5002P236 ﾘﾎﾞﾝｹｰｽﾛｯｸ

56 PR5002P237 ﾘﾎﾞﾝﾌﾟｰﾘ 2

57 PR5002P248 ｸﾛｯｸﾃﾞｨｽｸ

58 PR5002P407 ﾁｬｯｸﾊﾞﾈ

59 PR5002P414 ﾘﾎﾞﾝｺﾛﾊﾞﾈ

60 PR5002P416 BM0508FB

61

62 ﾆｽｶﾛｺﾞ

63 PR5002P555 ASM-NR1296-13132M

64 PR5005P201 ﾊﾝﾃﾝﾌﾟﾚｰﾄ

65

66

Part Name

Bobbin

Ribbon Pulley

Ribbon Catcher

Handle

Ribbon Case Rock

Ribbon Pulley 2

Clock Disk

Catcher Spring

Ribbon Collar Spring

BM0508FB

NISCA

ASM-NR1296-13132M

Turn Plate

67

68

69

70

71 PR5100K016 PBA-SENSOR

72 PR5100K038 ASM-LD RELAY 2

79 PR5100P245

80 PR5100P247

81 PR5100P401

82 PR5100P421

83 PR5110P418

84

PUSH-ROLLER

PLY,S2M-43-18

KNOB-FASTENER

CL-BRUSH

HEAD-LABEL-T

PBA-SENSOR

ASM-LD RELAY 2

73 PR5100P083 CASSETTE-LEVER-PLATE CASSETTE-LEVER-PLATE

74 PR5100P202 GER-0.8-50 GER-0.8-50

75 PR5100P218 PLY,S2M-22-60

76 PR5100P220 PLY,S2M-16-70

PLY,S2M-22-60

PLY,S2M-16-70

77 PR5100P242 CASSETTE-LEVER

78 PR5100P244 CL-CHACK

CASSETTE-LEVER

CL-CHACK

PUSH-ROLLER

PLY,S2M-43-18

KNOB-FASTENER

CL-BRUSH

HEAD-LABEL-T

85

86

87

88

89

90

91 PR5200P226 PINCH-ROLLER

92 PR5200P410 PINCH-SPRING

93 PR5300P481 FT-TEN-SP

94

95

96

97

98

99

100

PINCH-ROLLER

PINCH-SPRING

FT-TEN-SP

Qty Remarks

1

2

1

1

1 SP1

2 SP1

1

4

4 SP1

1

1

4 SP1,SP2

1

1

6

8

1

1

1

1

2

1

1

1

1

1

1

6

1

1

7 - 7


品名

101 PR5300K036 PBA-MAIN-SUB

102 PR5300K004 PBA-IF-SCSI

102 PR5300K010 PBA-PIF

103 PR5300K008 PBA-OPEPANE

104 PR5300K011 ASM-AC1

105 PR5300K012 ASM-AC2

106 PR5300K013 ASM-FGND

107 PR5300K014 ASM-DC

108 PR5300K015 ASM-POW-DC

109 PR5300K016 ASM-HEAD

110 PR5300K017 ASM-MOTOR

111 PR5300K018 ASM-I/L-SW

112 PR5300K019 ASM-SENSOR-A

113 PR5300K020 ASM-SENSOR-B

114 PR5300K021 ASM-SENSOR-C

115 PR5300K023 ASM-OPERATION

Part Name

PBA-MAIN-SUB

PBA-IF-SCSI

PBA-PIF

PBA-OPEPANE

ASM-AC1

ASM-AC2

ASM-FGND

ASM-DC

ASM-POW-DC

ASM-HEAD

ASM-MOTOR

ASM-I/L-SW

ASM-SENSOR-A

ASM-SENSOR-B

ASM-SENSOR-C

ASM-OPERATION

116 PR5300K024 ASM-IF-R/W

117 PR5300K027 PBA-ﾘﾎﾞﾝLD

118 PR5300K028 PBA-ﾘﾎﾞﾝPT

119 PR5300K029 MOT-DME37BF-102ｸﾐ

120 PR5300K030 MOT-KH42JM2-UNIT

121 PR5300K031 ASM-SENSOR RELAY

ASM-IF-R/W

PBA-Ribbon LD

PBA-Ribbon PT

MOT-DME37BF-102ｸﾐ

MOT-KH42JM2-UNIT

ASM-SENSOR RELAY

122 PR5300K101 FRONT-FRAME-ASSY

123 PR5300K102 REAR-FRAME-ASSY

FRONT-FRAME-ASSY

REAR-FRAME-ASSY

124 PR5300K104 PRT-TENSION-BKT-ASSY PRT-TENSION-BKT-ASSY

125 PR5300K106 RBN-GEAR-BKT-ASSY RBN-GEAR-BKT-ASSY

126 PR5300K107 SLIDE-BKT-ASSY

127 PR5300K111 FT-PICK-MOT-ASSY

SLIDE-BKT-ASSY

FT-PICK-MOT-ASSY

128 PR5300K113 FT-PLT-R-ASSY

129 PR5300K115 FT-STM-MOT-ASSY

FT-PLT-R-ASSY

FT-STM-MOT-ASSY

130 PR5300K155 HEAD-UNIT HEAD-UNIT

131 PR5300K156 RIBBON-CASSETTE-UNIT RIBBON-CASSETTE-UNIT

132 PR5300K166 CL-UNIT

133 PR5300K182 WEIGHT UNIT

CL-UNIT

WEIGHT UNIT

134 PR5300P001 BASE-FRAME

135 PR5300P004 POWER-COVER

136 PR5300P009 SUPPLY-STAY

137 PR5300P012 SEPARATE-LOCK

138 PR5300P014 T-COV-PROTECT-BKT

139 PR5300P020 CL-SLIDE-GUIDE

140 PR5300P025 START-SEN-BKT

BASE-FRAME

POWER-COVER

SUPPLY-STAY

SEPARATE-LOCK

T-COV-PROTECT-BKT

CL-SLIDE-GUIDE

START-SEN-BKT

141 PR5300P026 PRT-STM-BKT

142 PR5300P028 MOVE-GUIDE-BKT

143 PR5300P029 HEAD-FAN-BKT-1

144 PR5300P034 HEAD-PRESS-IN-BKT

145 PR5300P035 HEAD-PRESS-OUT-BKT

146 PR5300P039 RBN-WIND-SEN-BKT

147 PR5300P040 RBN-SENSOR-BKT-LOW

148 PR5300P041 RBN-SENSOR-BKT-UP

149 PR5300P044 REJECT-GUIDE

150 PR5300P045 REJECT-UNIT-GUIDE

PRT-STM-BKT

MOVE-GUIDE-BKT

HEAD-FAN-BKT-1

HEAD-PRESS-IN-BKT

HEAD-PRESS-OUT-BKT

RBN-WIND-SEN-BKT

RBN-SENSOR-BKT-LOW

RBN-SENSOR-BKT-UP

REJECT-GUIDE

REJECT-UNIT-GUIDE

1

1

1

4

1

1

1

1

1

1

Qty Remarks

1

1

① Distination

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 SP1

1

1

1

1

1

1

1

1 SN10 (LED)

1 SN10 (PT)

1 DM1

3 PM1,2,3

1

7 - 8


品名

151 PR5300P055 FT-FRAME-F

152 PR5300P061 CAS-EARTH-PLATE

153 PR5300P062 HEAD-HARNES-GUIDE

Part Name

FT-FRAME-F

CAS-EARTH-PLATE

HEAD-HARNES-GUIDE

154 PR5300P064 RBN-GEAR-INNER-BKT

155 PR5300P067 REJECT-GUIDE-2

RBN-GEAR-INNER-BKT

REJECT-GUIDE-2

156 PR5300P104 CL-JOINT-SUPPORT-BKT CL-JOINT-SUPPORT-BKT

157 PR5300P108 FT-TENSION-BKT FT-TENSION-BKT

158 PR5300P109 FT-PLT-STAY

159 PR5300P111 FT-SEN-BKT-1

FT-PLT-STAY

FT-SEN-BKT-1

160 PR5300P112 FT-SEN-BKT-2

161 PR5300P120 FT-P0S-SEN-BKT

162 PR5300P121 FT-WEIGHT-PLT

163 PR5300P141 MAIN-SW-SUPPORT

164 PR5300P142 BOARD-BKT-SCSI

PR5300P153 BOARD-BKT-PALA

165 PR5300P143 MAIN-BOARD-STAY

FT-SEN-BKT-2

FT-P0S-SEN-BKT

FT-WEIGHT-PLT

MAIN-SW-SUPPORT

BOARD-BKT-SCSI

BOARD-BKT-PALA

MAIN-BOARD-STAY

166 PR5300P147 INT-LOCK-SW-BKT

167 PR5300P154 EXIT-HOOK-BKT

168 PR5300P155 RBN-COV-INT-BKT

169 PR5300P200 TOP-COVER

170 PR5300P201 FRONT-COVER

171 PR5300P202 RIGHT-COVER

172 PR5300P203 REAR-COVER

173 PR5300P204 CARD-SET-COVER

174 PR5300P205 RIBBON-COVER

175 PR5300P207 SEPARATE-GATE

176 PR5300P209 HOPPER

177 PR5300P210 LEFT-COVER

INT-LOCK-SW-BKT

EXIT-HOOK-BKT

RBN-COV-INT-BKT

TOP-COVER

FRONT-COVER

RIGHT-COVER

REAR-COVER

CARD-SET-COVER

RIBBON-COVER

SEPARATE-GATE

HOPPER

LEFT-COVER

178 PR5300P216 MAIN-SW-COVER

179 PR5300P218 EXIT-BOX

MAIN-SW-COVER

EXIT-BOX

180 PR5300P225 PINCH-GAP PINCH-GAP

181 PR5300K198 MOVE-GUIDE-PLT-UNIT MOVE-GUIDE-PLT-UNIT

182 PR5300P227 CARD-GUIDE

183 PR5300P228 RIBBON-IDLE-ROLLER

CARD-GUIDE

RIBBON-IDLE-ROLLER

184 PR5300P231 PRESS-UNIT-GUIDE

185 PR5300P232 HEAD-CAM

186 PR5300P233 CAM-POSITION-PLY

187 PR5300P242 GEAR-1.0-28

188 PR5300P243 GEAR-1.0-14-0.8-56

189 PR5300P272 RBN-COVER-SWITCH

190 PR5300P273 OPEPANE-KEY

PRESS-UNIT-GUIDE

HEAD-CAM

CAM-POSITION-PLY

GEAR-1.0-28

GEAR-1.0-14-0.8-56

RBN-COVER-SWITCH

OPEPANE-KEY

191 PR5300P274 OPERATION-PANEL

192 PR5300P275 T-COV-PROTECTOR

193 PR5300P283 FT-PLT-F

194 PR5300P285 FT-PINCH-ROLLER

195 PR5300P286 FT-PST-PLY

196 PR5300P288 GER-0.8-50-20

OPERATION-PANEL

T-COV-PROTECTOR

FT-PLT-F

FT-PINCH-ROLLER

FT-PST-PLY

GER-0.8-50-20

197 PR5300P289 PLY-S2M-56-G-40 PLY-S2M-56-G-40

198 PR5300P290 PLY-S2M-20-G-0.8-50 PLY-S2M-20-G-0.8-50

199 PR5300P293 HEAD-PST-ROLLER

200 PR5300P310 CL-SHAFT

HEAD-PST-ROLLER

CL-SHAFT

1

6

1

1

1

1

2

1

1

1

1

1

1

1

1

2

2

10

4

1

1

1

2 SP1,SP2

1

1

1

1

1

1

1

1

1

1

1

1

Qty Remarks

1

1

1

1

1

1

1

1

2

1

1

1

1

1

① Destination

1

7 - 9


品名

201 PR5300P315 PINCH-SHAFT

202 PR5300P318 RIBBON-PINCH-SHAFT

203 PR5300P357 CAM-SHAFT-2

204 PR5300P322 PUSH-ROLLER-SHAFT

205 PR5300P323 WIND-SHAFT

206 PR5300P324 WIND-CONNECT-SHAFT

207 PR5300P330 POSITION-ROL-SHAFT

208 PR5300P336 RBN-CAS-GUIDE

210 PR5300P341 FT-WEIGHT-SHAFT

211 PR5300P348 OW-SHAFT

212 PR5300P354 FT-TENSION-SHAFT

213 PR5300P400 TM166-8

214 PR5300P413 CAPSTAN-ROLLER-1

215 PR5300P414 MOT-TENSION-SP

216 PR5300P415 PLATEN-ROLLER

217 PR5300P416 CAPSTAN-ROLLER-2

243

244

245

246

247

248

249

250

218 PR5300P417 MOVE-GUIDE-SPRING

219 PR5300P418 RIBBON-WIND-ROLLER

220 PR5300P419 GEAR-1.0-40-OW

221 PR5300P420 HEAD-REMOVE-SP

222 PR5300P421 HEAD-SPRING

223 PR5300P436 GEAR-0.8-52-TL500

224 PR5300P423 OTLC-6-2000C

225 PR5300P428 PRT-FEED-ROLLER

226 PR5300P429 OW-BUSH

227 PR5300P430 SUPPLY-ROLLER

228 PR5300P431 FT-ROLLER

229 PR5300P442 OTLC6-1000B

230 PR5300P455 HEAD-FAN-FILTER

231 PR5300P456 PROTECT-SPRING

232 PR5300P457 RBN-COV-SPRING

233 PR5300P458 LINE-SEAL

234 PR5300P459 C-96-2

235 PR5300P480 HEAD-PST-SP

236 PR5300P552 PWS-RPS-9286

237 PR5300P355 RBN-GUIDE-SHAFT-UP

238 PR5300P050 BRAKE-BKT

239 PR5300P338 BRAKE-SHAFT

240 PR5300P156 MOVE-GUIDE-PLATE

241 PR5300P444 OTLC6-150A

242

Part Name

PINCH-SHAFT

RIBBON-PINCH-SHAFT

CAM-SHAFT-2

PUSH-ROLLER-SHAFT

WIND-SHAFT

WIND-CONNECT-SHAFT

POSITION-ROL-SHAFT

RBN-CAS-GUIDE

FT-WEIGHT-SHAFT

OW-SHAFT

FT-TENSION-SHAFT

TM166-8

CAPSTAN-ROLLER-1

MOT-TENSION-SP

PLATEN-ROLLER

CAPSTAN-ROLLER-2

MOVE-GUIDE-SPRING

RIBBON-WIND-ROLLER

GEAR-1.0-40-OW

HEAD-REMOVE-SP

HEAD-SPRING

GEAR-0.8-52-TL500

OTLC-6-2000C

PRT-FEED-ROLLER

OW-BUSH

SUPPLY-ROLLER

FT-ROLLER

OTLC6-1000B

HEAD-FAN-FILTER

PROTECT-SPRING

RBN-COV-SPRING

LINE-SEAL

C-96-2

HEAD-PST-SP

PWS-RPS-9286

RBN-GUIDE-SHAFT-UP

BRAKE-BKT

BRAKE-SHAFT

MOVE-GUIDE-PLATE

OTLC6-150A

1

1

1

1

4

1

1

1

1

1

1

1

2

1

1

1

2

1

2

2

1

2

4

2 SP1

Qty Remarks

3

2 SP1

1

1

1

1

5

1

1

1

1

2

1

1

4

2

7 - 10

NISCA PR5300 plastic card printer Service Manual

Assistant Bot

DIRECT CARD PRINTER

PR5300

Service Manual

Section 1 Overview

Contents

Section 1 Overview

Section 2Setting Up

Section 3 Operation Panel

Section 4 Maintenance

Section 5 Replacement and Adjustment

Section 6 Troubleshooting

Section 7 Appendix

Section 1 Overview

Section 2 Setting Up

To switch on

To switch off

Appearance of Terminator switch

Section 3 Operation Panel

3.4

Structure of Service Mode Menu

Section 4 Maintenance

Section 5 Replacement and Adjustment

Section 6 Troubleshooting

Card JAM Location

Card Printer PR5300 Parts LIST

Key Features

Frequently Answers and Questions

What printing methods are used in the PR5300?

Can I print on both sides of a card with the PR5300?

Is magnetic encoding available with the PR5300?

Can I print holograms on cards using the PR5300?

What type of card thickness can the PR5300 handle?

Related manuals

NISCA PR5300 plastic card printer Service Manual

Assistant Bot

DIRECT CARD PRINTER

PR5300

Service Manual

Section 1 Overview

Contents

Section 1 Overview

Section 2Setting Up

Section 3 Operation Panel

Section 4 Maintenance

Section 5 Replacement and Adjustment

Section 6 Troubleshooting

Section 7 Appendix

Section 1 Overview

Section 2 Setting Up

To switch on

To switch off

Appearance of Terminator switch

Section 3 Operation Panel

3.4

Structure of Service Mode Menu

Section 4 Maintenance

Section 5 Replacement and Adjustment

Section 6 Troubleshooting

Card JAM Location

Card Printer PR5300 Parts LIST

Key Features

Frequently Answers and Questions

What printing methods are used in the PR5300?

Can I print on both sides of a card with the PR5300?

Is magnetic encoding available with the PR5300?

Can I print holograms on cards using the PR5300?

What type of card thickness can the PR5300 handle?

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