Greenlee H6400, H6400C, VSD6400 Reversible Drill Service manual

SERVICE MANUAL

999 1801.3 REV 4

H6400, H6400C1

& VSD6400

REVERSIBLE DRILLS

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

© 2001 Greenlee Textron 1/01

H6400C, H6400C1 and VSD6400 Reversible Drills

Table of Contents

Safety ............................................................................. 2

Purpose .......................................................................... 2

Other Publications .......................................................... 2

Important Safety Information ....................................... 3-4

Disassembly ................................................................ 5-7

Inspection ....................................................................... 8

Assembly ................................................................... 8-11 llustrations and Parts Lists ...................................... 12-15

Purpose

This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Fairmont tools:

H6400C (42260) Serial Code FJL

H6400C1 (42661) Serial Code FAB

VSD6400 (49755) Serial Code GAY

Keep this manual available to all personnel.

Replacement manuals are available upon request at no charge.

and

Greenlee Textron.

are registered trademarks of

Loctite ® is a registered trademark of Loctite Corporation.

Safety

Safety is essential in the use and maintenance of

Fairmont tools and equipment. This instruction manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.

Other Publications

Operation Manual:

Publication 999 3859.6

Specifications and Parts Manual:


SAE Standard J1273 (Hose and Hose Assemblies):


Greenlee Textron / Subsidiary of Textron Inc.

KEEP THIS MANUAL

2 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070


IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.

Skin injection hazard:

Oil under pressure easily punctures skin causing serious injury, gangrene or death. If you are injured by escaping oil, seek medical attention immediately.

• Do not use fingers or hands to check for leaks.

• Do not hold hose or couplers while the hydraulic system is pressurized.

• Depressurize the hydraulic system before servicing.

Immediate hazards which, if not avoided, WILL result in severe injury or death.

Hazards which, if not avoided, COULD result in severe injury or death.

Wear eye protection when operating or servicing this tool.

Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the following manuals, which are listed under Other Publications:

• Operation Manual

• Specifications and Parts Manual

Failure to observe this warning can result in severe injury or death.




IMPORTANT SAFETY INFORMATION

Tool, accessory, and other components may be hot during and after operation. Allow to cool before handling, or handle with heatresistant gloves.

Failure to observe this warning could result in severe injury.

Do not reverse hydraulic flow. Operation with hydraulic flow reversed can cause tool malfunction. Connect the pressure (supply) hose and tank

(return) hose to the proper tool ports.


Do not exceed the maximum hydraulic flow, pressure relief or back pressure listed in the Specifications and Parts manual.


Do not disconnect tool, hoses or fittings while the power source is running or if the hydraulic fluid is hot. Hot hydraulic fluid can cause serious burns.

Hydraulic oil can cause skin irritation.

• Handle the tool and hoses with care to prevent skin contact with hydraulic oil.

• In case of accidental skin contact with hydraulic oil, wash the affected area immediately to remove the oil.

Failure to observe these precautions can result in injury.

Notes: Keep all decals clean and legible. Replace when necessary.

When disposing of any components (hydraulic hoses, hydraulic fluid, worn parts, etc.), do so in accordance with federal, state and local laws or ordinances.




Disassembly (H6400C & H6400C1)

Complete disassembly of the tool is not recommended.

If a complete overhaul is necessary, return the tool to your nearest authorized Fairmont distributor or to

Fairmont.

The disassembly procedure is divided into sections of the tool. Disassemble only the section(s) necessary to complete the repair.

Disassemble the tool on a flat, clean surface. Take care not to lose or damage any parts that may fall free during disassembly.

Chuck

1.

Secure the tool case in a vise.

2.

From opposite sides of the tool, drive a pair of wedges between the chuck and case. See illustration.

Case

Wedge

Chuck

Whip Hoses (H6400C1 only)

1.

Remove tank hose (54) and O-ring (55).

2.

Remove pressure hose (59) and O-ring (60).

Case Components

1.

H6400C1 only: Remove the auxiliary handle (63).

2.

Scribe a line across the case (47 or 47A) and handle (1) to align parts correctly during assembly.

3.

Remove four cap screws (50). Remove case from handle. Remove gasket (49). If necessary, press bearing (48) out of case.

4.

Remove spindle assembly (40) from handle (1).

If necessary, remove dowels (43) and gears (42).

5.

Remove ring gear (2) and dowel pin (3) from handle (1).

Motor

1.

Scribe a line across the motor cap (6) and handle

(1) to align parts correctly during assembly.

2.

Remove eight cap screws (19) and remove motor cap from handle. Remove gasket (18) and dowels

(17).

3.

Remove idler shaft (15) and gear (12) from handle.

Remove gear from idler shaft. Remove drive pin

(16) from idler shaft.

4.

Remove retaining ring (14), gear (12), and Woodruff key (13) from the drive shaft. Remove drive shaft

(11) from handle.

5.

Carefully remove the inner race (10) and eighteen steel balls (9) from the handle.

6.

Use an O-ring tool to remove O-ring (4).

Trigger, Control Spool and Super Spool Sleeve

1.

Remove the cap screw (30) from the back end of the control spool (28).

2.

Remove two nuts (39), machine screws (35, 36), and links (34) from the trigger assembly.

3.

Remove nut (39), screw (38), and trigger (37) from the control spool (28).

4.

Remove the washer (33) and spring (32) from the control spool (28). Slide the control spool out of the sleeve (25).

5.

Remove the retaining ring (31) from the sleeve (25).

Slide the sleeve out toward the back of the handle.

6.

Remove the O-ring (29) from the control spool (28).

Remove the O-rings (25A, 26, 27) from the sleeve

(25).

7.

Remove the O-ring (24) from the handle.

Directional Spool

1.

Remove the cap screws (23) and buttons (22) from the directional spool (20).

2.

Slide the directional spool partially out of the handle to expose either O-ring (21). Remove the exposed

O-ring. Remove the spool by pushing it back though the handle. Remove the other O-ring.

Note: Attempting to force the directional spool through the bore against the O-ring will damage the O-ring and could allow particles of O-ring to get into the motor.




Disassembly (VSD6400)

Complete disassembly of the tool is not recommended.

If a complete overhaul is necessary, return the tool to your nearest authorized Fairmont distributor or to

Fairmont.

The disassembly procedure is divided into sections of the tool. Disassemble only the section(s) necessary to complete the repair.

Disassemble the tool on a flat, clean surface. Take care not to lose or damage any parts that may fall free during disassembly.

Chuck

1.

Secure the tool case in a vise.

2.

From opposite sides of the tool, drive a pair of wedges between the chuck and case. See illustration.

Case

Wedge

Chuck

Motor

1.

Scribe a line across the motor cap (47) and handle

(1) to align parts correctly during assembly.

2.

Remove eight cap screws (49) and remove motor cap from handle. Remove gasket (46) and dowels

(45).

3.

Remove idler shaft (43) and gear (40) from handle.

Remove gear from idler shaft. Remove drive pin

(44) from idler shaft.

4.

Remove retaining ring (42), gear (40), and Woodruff key (39) from the drive shaft. Remove drive shaft

(53) from handle.

5.

Carefully remove the inner race (37) and eighteen steel balls (36) from the handle.

6.

Use an O-ring tool to remove O-ring (2).

Trigger, Control Spool and Super Spool Sleeve

1.

Remove 3/4-inch internal retaining ring (25) and cap (24) from Super Spool™ sleeve (19). Remove compression spring (29) from end of control spool

(26).

2.

Remove connecting link (33) from trigger (32) and control spool (26). Remove one #10 x 1-1/4-inch round head machine screw (34) and hex elastic nut

(35) from trigger (32). Remove trigger.

3.

Remove 5/8-inch internal retaining ring (31) and washer (30). Remove control spool (26) from

Super Spool™ sleeve (19). Remove O-ring (27) from control spool (26). If necessary, remove

#6 x 1/4-inch pan head machine screw (28) from control spool.

4.

Remove 7/8-inch external retaining ring (22) from

Super Spool™ sleeve (19). Remove sleeve from handle (1).

5.

Remove O-rings (20, 21 and 23) from Super

Spool™ sleeve (19). Remove O-ring (18) from handle (1).

Case Components

1.

Remove the auxiliary handle (59).

2.

Scribe a line across the case (60) and handle (1) to align parts correctly during assembly.

3.

Remove four cap screws (52). Remove case from handle. Remove gasket (58). If necessary, press bearing (61) out of case.

4.

Remove spindle assembly (54) from handle (1).

If necessary, remove dowels (57) and gears (55).

5.

Remove ring gear (4) and dowel pin (5) from handle (1).




Disassembly (VSD6400) (cont’d)


1.

Remove both #10 x 1/2-inch flat socket head cap screws (17) and buttons (16) from directional spool

(14). Slide directional spool partway through the bore to expose one O-ring (15). Remove exposed

O-ring.

2.

Remove directional spool (14) by pushing it back through the bore. Remove remaining O-ring (15).

Note: Attempting to push directional spool (14) all the way through the bore in one direction will cause damage to O-rings (15) and could allow particles of O-rings to get into motor.

Flow Control Cartridge

Remove 11/16 internal retaining ring (9). Pull flow control cartridge (6) out of handle. Remove O-rings (7 & 8) from cartridge.

Note: Do not disassemble flow control cartridge. If necessary, replace with a new, factory-preset cartridge.

Adjustable Torque Output Screw

Remove spring pin (13) from handle. Turn torque output screw (10) counterclockwise until threads are free. Pull screw out of handle. Remove O-ring (11) and backup ring (12) from screw.




Inspection

(H6400C, H6400C1 & VSD6400)

Clean all parts with an appropriate cleaning solution and dry them thoroughly. Inspect each component as described in this section. Replace any component that shows wear or damage.

1.

Bearings: Insert shaft into bearings. Spin shaft. If the shaft does not spin smoothly, replace the entire assembly with bearings already pressed in.

2.

Motor Cap and Case: Inspect mating surfaces, bores, oil passageways, etc. for grooves or nicks. If any component shows wear or damage, replace the entire assembly with bearings already pressed in.

3.

Drive Shaft and Idler Shaft: Inspect all surfaces, including gear teeth, for grooves or nicks.

4.

Outer Race, Inner Race and Steel Balls: Insert balls into outer race. Assemble inner race and insert shaft. Spin shaft. If the shaft does not spin smoothly, replace the inner race and steel balls. If the outer race shows wear or damage, replace the entire handle with the outer race already pressed in.

5.

Planet Gear with Needle Bearings: Insert dowel pin

(43) into bearing. While holding the dowel between a thumb and forefinger, roll the gear in the palm of your other hand. If either gear does not spin smoothly, replace both gears with bearings already pressed in.

6.

Inspect all other disassembled components for cracks, grooves or nicks.

Assembly (H6400C & H6400C1)

Refer to the Illustration(s) and Parts List for correct orientation and placement of parts.

Replace any O-rings, V-rings, seals, and gaskets on parts that have been disassembled. Apply hydraulic fluid or O-ring lubricant to all O-rings and all metal surfaces which they must slide over. When installing an

O-ring which must slide over sharp surfaces, use a rolling motion and be careful not to damage the O-ring.

Wherever the assembly results in metal-to-metal contact, coat the surfaces with hydraulic fluid or O-ring lubricant.

Some steps of the assembly procedure require a removable type of thread sealing and locking compound, such as Loctite ® 242 ® or equivalent. Follow the manufacturer’s instructions for curing.

Motor

1.

Install a new O-ring (4) into handle (1) using an

O-ring tool.

2.

Lubricate the 1/16" radius of the outer race (8) liberally with grease. Install the eighteen steel balls

(9) into the outer race, allowing the grease to hold the balls in place.

3.

Install the inner race (10). Install the drive shaft with gear (11).

4.

Install Woodruff key (13) to the drive shaft. Slide one gear (12) onto the drive shaft by aligning the keyway in the gear with the Woodruff key. Secure the gear with the retaining ring (14).

5.

Install the drive pin (16) into the idler shaft (15).

Slide the other gear (12) onto the idler shaft by aligning the keyway in the gear with the drive pin.

6.

Install the idler shaft assembly into the handle, meshing the two gears (12).

7.

Install two dowel pins (17) into the handle (1). Install a new gasket (18).

8.

Assemble motor cap (6) to handle (1), aligning the scribe marks. Secure with eight cap screws (19).

Using the sequence shown here, torque to 9

Newton-meters (80 inch-pounds).




Assembly (cont’d)

1

3

Torque Sequence

5

8

7

6

4

2


1.

Assemble one O-ring (21) to the directional spool (20).

2.

Slide the direction spool into the handle just far enough to expose the O-ring groove. Install the second O-ring (21).

3.

Apply a thread-locking compound to the threads of the cap screws (23). Assemble the buttons (22) to the spool and secure with the cap screws. Torque to

3.4 to 3.9 Newton-meters (30 to 35 inch-pounds).

Trigger, Control Spool, and Super Spool Sleeve

1.

Install the O-ring (24) into the handle.

2.

Assemble the O-rings (25A, 26, 27) to the sleeve

(25). Slide the sleeve assembly (25) into the handle from the motor cap side. Secure with the retaining ring (31).

3.

Install an O-ring (29) onto the control spool (28).

Slide the spool into the sleeve (25). Apply a threadlocking compound to the cap screw (30) and install it into the control spool (28). Tighten securely.

4.

Slide the spring (32), washer (33) and trigger (37) onto the control spool (28). Secure the trigger with the machine screw (38) and nut (39). Tighten to allow the trigger to move freely.

5.

Secure the links (34) to the handle (1) and trigger

(37) using machine screws (35, 36) and nuts (39).

Tighten to allow trigger to move freely.

Case Components

1.

Install the ring gear (2) into the handle (1), aligning the notch in the ring gear with the notch in the handle. Insert the dowel pin (3).

2.

Install planet gears (42) and dowels (43) into the frame (41). The dowels must be flush with the surface that has the spindle protruding from it.

3.

Slide the case (47 or 47A) over the spindle assembly.

4.

Place the gasket (49) onto the handle (1). Set the case with spindle onto the handle, aligning the scribe marks. Mesh the planet gears (42) with the ring gear (2). Secure with four cap screws (50).

Tighten securely.

5.

H6400C1 only: Install the auxiliary handle (63).

Chuck Installation

1.

Clean the tapered surface of the spindle (41) and the mating tapered surface of the chuck (51) with

Loctite 755-59 Safety Solvent, or equivalent.

2.

Apply two drops of Loctite Retaining Compound 35 to both tapered surfaces.

3.

Retract the chuck jaws completely into the chuck

(51). Set the chuck onto the spindle (41). Using a block of wood to protect the chuck, tap the chuck lightly into place with a hammer.

4.

Allow the Loctite to cure before operating the tool.

Whip Hoses and Fittings (H6400C1 only)

Note: Apply a thread sealant that is compatible with hydraulic fluid to the male threads of the fittings.

1.

Assemble the pressure hose components. Install the O-ring (60) and pressure hose assembly to the tool. Tighten all components securely.

2.

Assemble the tank hose components. Install the

O-ring (55) and tank hose assembly to the tool.

Tighten all components securely.




Assembly (VSD6400)

Refer to the Illustration(s) and Parts List for correct orientation and placement of parts.

Replace any O-rings, V-rings, seals, and gaskets on parts that have been disassembled. Apply hydraulic fluid or O-ring lubricant to all O-rings and all metal surfaces which they must slide over. When installing an

O-ring which must slide over sharp surfaces, use a rolling motion and be careful not to damage the O-ring.

Wherever the assembly results in metal-to-metal contact, coat the surfaces with hydraulic fluid or O-ring lubricant.

Some steps of the assembly procedure require a removable type of thread sealing and locking compound, such as Loctite ® 242 ® or equivalent. Follow the manufacturer’s instructions for curing.

Motor

1.

Install a new O-ring (2) into handle (1) using an

O-ring tool.

2.

Lubricate the 1/16" radius of the outer race (28) liberally with grease. Install the eighteen steel balls

(36) into the outer race, allowing the grease to hold the balls in place.

3.

Install the inner race (37). Install the drive shaft with gear (53).

4.

Install Woodruff key (39) to the drive shaft. Slide one gear (40) onto the drive shaft by aligning the keyway in the gear with the Woodruff key. Secure the gear with the retaining ring (42).

5.

Install the drive pin (44) into the idler shaft (43).

Slide the other gear (40) onto the idler shaft by aligning the keyway in the gear with the drive pin.

6.

Install the idler shaft assembly into the handle, meshing the two gears (40).

7.

Install two dowel pins (45) into the handle (1). Install a new gasket (46).

8.

Assemble motor cap (47) to handle (1), aligning the scribe marks. Secure with eight cap screws (49).

Using the sequence shown here, torque to 9

Newton-meters (80 inch-pounds).

1

3

Torque Sequence

5 7

8 6

4

2


1.

Assemble one O-ring (15) to the directional spool (14).

2.

Slide the direction spool into the handle just far enough to expose the O-ring groove. Install the second O-ring (15).

3.

Apply a thread-locking compound to the threads of the cap screws (17). Assemble the buttons (16) to the spool and secure with the cap screws. Torque to

3.4 to 3.9 Newton-meters (30 to 35 inch-pounds).

Trigger, Control Spool, and Super Spool Sleeve

1.

Install O-ring (18) in sleeve cavity of handle (1).

2.

Install Super Spool™ sleeve (19) in handle (1).

Secure sleeve in handle with 7/8-inch external retaining ring (22).

3.

Install #6 x 1/4-inch pan head machine screw (28) in end of control spool (26), if removed. Install O-ring

(27) on control spool.

4.

Slide control spool (26) in Super Spool™ sleeve

(19) from trigger side of handle (1). Install washer

(30) in end of sleeve. Secure washer to sleeve with

5/8-inch internal retaining ring (31).

5.

Secure trigger (32) to handle (1) with #10 x 1-1/4-inch round head machine screw (34) and hex elastic stop nut (35).

6.

Attach connecting link (33) to trigger (32) and control spool (26).




Assembly (VSD6400) (cont’d)

Flow Control Cartridge

Install O-rings (7 & 8) on flow control cartridge (6).

Install flow control cartridge in cavity of handle (1).

Secure using 11/16 internal retaining ring (9).

Adjustable Torque Output Screw

Install O-ring (11) and backup ring (12) on torque output screw (10). Install screw in cavity of handle (1).

Turn screw clockwise until threads are engaged in threads of handle. Secure screw in handle using

5/64 x 7/8-inch spring pin (13).

Case Components

1.

Install the ring gear (4) into the handle (1), aligning the notch in the ring gear with the notch in the handle. Insert the dowel pin (5).

2.

Install planet gears (55) and dowels (57) into the frame (56). The dowels must be flush with the surface that has the spindle protruding from it.

3.

Slide the case (60) over the spindle assembly.

4.

Place the gasket (58) onto the handle (1). Set the case with spindle onto the handle, aligning the scribe marks. Mesh the planet gears (55) with the ring gear (4). Secure with four cap screws (52).

Tighten securely.

5.

Install the auxiliary handle (59).

Chuck Installation

1.

Clean the tapered surface of the spindle (56) and the mating tapered surface of the chuck (51) with

Loctite 755-59 Safety Solvent, or equivalent.

2.

Apply two drops of Loctite Retaining Compound 35 to both tapered surfaces.

3.

Retract the chuck jaws completely into the chuck

(51). Set the chuck onto the spindle (56). Using a block of wood to protect the chuck, tap the chuck lightly into place with a hammer.

4.

Allow the Loctite to cure before operating the tool.



19

17

12

6,7

30

27

25

26

25

(later models only)

25A

23

22

21

20

35

36

16

15

18

5

4

34

55

24

31

29

60

1

21

22

23

39

3

2

8

9

10

14 13

34

11

28

32

33

54

59

38

37

H6400C1 only

56

61

57

62

39

47A, 48

H6400C1

Models Only

42

40

41

43

47, 48

(H6400C only)

49

63

50

51


Parts List—H6400C and H6400C1

10

11

12

13

14

15

8

9

6

7

Key UPC No.

Part No.

78-3310

1

2

40584

40152

128546

103130

3 41809 F020886

4* 41503 F015305

5 41591 F016728

40412

41591

118070

F016728

Description Qty

Handle, Insulated (includes items 2 - 5) ...... 1

Gear .............................................................. 1

Dowel Pin, .125 x .500" ................................ 1

O-ring, .500 x .687 x .093" – 80 .................. 1

Needle Bearing, .439 x .625 x .500" ............. 2

Motor Cap (includes item 7) ........................ 1

Needle Bearing, .439 x .625 x .500" ............. 2

40392 116575K1 Outer Race ................................................... 1

41723 F018865 Ball, .125" Diameter, Steel ......................... 18

40393 116576K1 Inner Race .................................................... 1

41222 156589 Drive Shaft with Gear ................................... 1

41630 F017105

41592 F016729

41621 F017010

40168 104110K

Gear, 11-Tooth ............................................. 2

Woodruff Key, #213 ..................................... 1

Retaining Ring, .437", External .................... 1

Shaft, Idler ................................................... 1

16

17

41593 F016730

41624 F017014

18* 41595 F016732

19 41616 F016807

20 40215 105427

21* 41489 F015257

22

23

40228

41715

106576

F018627

24* 41559 F015679

25 40585 128547

25

25A*

26*

28

29*

30

31

32

41188

42089

41534

40640

41585

41814

41298

41760

154724

F024419

F015403

27* 41371 F011762

130741K

F016327

F020928

F009117

F019817

Drive Pin, .123 x .209 with Square Head ..... 1

Dowel Pin, .250 x .625" ................................ 2

Gasket, 2.09 x 3.09 x .0015" ........................ 1

Screw, Cap, 1/4 – 20 x 1.00", Socket Head . 8

Spool, Directional ........................................ 1

O-ring, .437 x .562 x .062" – 68 .................. 2

Button .......................................................... 2

Screw, Cap, #10 – 24 x .500", Flat Head ...... 2

O-ring, .875 x 1.000 x .062" – 70 ................ 1

Sleeve, Super Spool

(for serial numbers before 99273) ............ 1

Sleeve, Super Spool

(for serial numbers after 99273) ............... 1

O-ring, .787 x .889 x .051" – 70

(for serial numbers after 99273) ............... 1

O-ring, .750 x .875 x .062" – 90 .................. 1

O-ring, .437 x .625 x .093" – 90 .................. 1

Super Spool ................................................. 1

O-ring, .312 x .437 x .062" – 70 .................. 1

Screw, Cap, 5/16 – 18 x .375",

Button Head Socket ................................... 1

Retaining Ring, .875, External ..................... 1

Spring, Compression, .635 x .845 x 1.25" ... 1

Key UPC No.

Part No.

78-3310

33 40462 122755

34

35

51

40463

41293

41453

40812

122756

F007788

F014048K

132936

Description Qty

Washer, Flat, .580 x .937 x .050,

Stainless Steel ............................................ 1

Link .............................................................. 2

Screw, Machine, #10 – 24 x .875",

Round Head ............................................... 1

39

40

41

42

36

37

38

43

47

47A

41307 F009591 Screw, Machine, #10 – 24 x .750",

Round Head ............................................... 1

Trigger .......................................................... 1 40458

41583

122403

F016230 Screw, Machine, #10 – 24 x 1.25",

Round Head ............................................... 1

41676 F018029K Nut, Hex, #10 – 24 x .187, Lock .................. 3

40171 104172 Spindle Assembly (includes 41 - 43) ........... 1

40172

40418

41624 F017014

40414 118099

43076

104173K

118586K

128990

Frame, Planet Gear ....................................... 1

Gear, 21-Tooth (with Needle Bearing) ......... 2

Dowel Pin, .250 x .625" ................................ 2

Case Assembly, H6400C

(includes item 48) ...................................... 1

Case Assembly, H6400C1

(includes item 48) ...................................... 1

48 41476 F014753

49* 40134 101524

50 41616 F016807

Bearing, Bronze ............................................ 1

Gasket .......................................................... 1

Screw. Cap, 1/4 – 20 x 1.00",

Socket Head ............................................... 4

Chuck ........................................................... 1

54

56

57

40307

55* 41397 F012813

41779

41834

40813

112350

F020197K

F021406

132937

Hose Assembly, Tank

(includes items 54 - 57) ............................ 1

Hose, 3/8 x 12" ............................................. 1

O-ring, .644 x .818 x .087" – 90 .................. 1

Coupler, Male ............................................... 1

Dust Cap ....................................................... 1

Hose Assembly, Pressure

(includes items 59 - 62) ............................ 1

59 40305 112348

60* 41353 F011302

61

62

63

41777

41834

40465

F020195K

F021406

122762

Hose, 3/8 x 12" ............................................. 1

O-ring, .468 x .624 x .078" – 90 .................. 1

Coupler, Female ........................................... 1

Dust Cap ....................................................... 1

Auxiliary Handle (H6400C1 only) ................. 1

* 40749 131394 Packing Kit (includes all items marked with an asterisk*)




Illustrations—VSD6400 Reversible Drill

(backside)

47, 48




4

5

2* 41503

3 41591

40152

42092

6 43302

7* 41491

8* 41627

9 41600

10 41094

11* 42729

12* 41843

13* 42053

14 40215

15* 41489

16

17

40228

41715

18* 41559

19 41097

20* 42089

21* 41534

22 41298

23* 41371

24

25

41095

41712

26 48681

27* 41585

29

30

31

32

42865

41096

41297

40406

33

34

41636

41583

F021471

F023467

105427

F015257

106576

F018627

F015679

138315

F024419

F015403

F015305

F016728

103130

F024482

138338

F015261

F017078

F016737

138311

L080005

F009117

F011762

138312

F018511

48681

F016327

L089019

138313

F008797

118061

F017345

F016230

Parts List—VSD6400

Description Key UPC No.

Part No.

78-3310

1

48759

43482 138339

Qty

HANDLE AND MOTOR ASSEMBLY ................ 1

HANDLE ASSEMBLY with ORIFICE,

BEARINGS and GEAR ............................. 1

O-ring, 1/2 x 3/32 – 90 ........................ 1

Needle Bearing ..................................... 2

Internal Gear ........................................ 1

Spiral Pin, 1/8 x 1/2 ............................. 1

FLOW CONTROL CARTRIDGE ................. 1

O-ring, 1/2 x 1/16 – 70 ........................ 1

O-ring, 7/16 x 1/16 –70 ....................... 1

Retaining Ring, 11/16 Internal ................. 1

Screw, Adjustable Torque Output ............ 1

O-ring, 1/4 x 1/16 – 70 ............................ 1

Backup Ring ............................................. 1

Spring Pin, 5/64 x 7/8 .............................. 1

Spool, Directional .................................... 1

O-ring, 7/16 x 1/16 – 68 .......................... 2

Button ...................................................... 2

Flat Socket Head Cap Screw, #10 x 1/2 ... 2

O-ring, 7/8 x 1/16 – 70 ............................ 1

Sleeve, Super Spool ................................. 1

O-ring, .787 x .051 – 70 .......................... 1

O-ring, 3/4 x 1/16 – 90 ............................ 1

Retaining Ring, 7/8 External .................... 1

O-ring, 7/16 x 3/32 – 90 .......................... 1

Cap ........................................................... 1

Retaining Ring, 3/4 Internal ..................... 1

Spool, Control .......................................... 1

O-ring, 5/16 x 1/16 – 70 .......................... 1

Spring, Compression ............................... 1

Washer ..................................................... 1

Retaining Ring, 5/8 Internal ..................... 1

Trigger ...................................................... 1

Connecting Link ....................................... 1

Slotted Round Head Machine Screw,

#10 x 1-1/4 .......................................... 1

37

38

39

40

43

Key UPC No.

Part No.

78-3310

35

36

41676

41723

F018029K

F018865

40393 116576K1

41621

41592

41630

40168

F017010

F016729

F017105

104110K

48

49

50

51

52

53

44

45

41593

41624

46* 41595

47 40412

F016730

F017014

F016732

118070

41591

41616

F016728

F016807

43817 F023463

41453 F014048K

41616

41222

F016807

156589

54

55

56

57

40171

40418

40172

41624

58* 40134

59 40465

60

61

43076

41476

62* 49766

63* 49500

64* 49764

65* 49489

66* 49506

67* 49592

* 49765

49764

49489

49506

49592

49765

104172

118586K

104173K

F017014

101524

122762

128990

F014753

49766

49500

Description Qty

Hex Elastic Stop Nut, #10 ........................ 1

Ball, .125 dia. Steel ................................ 18

Race, Inner ............................................... 1

Retaining Clip, 25/64" External ................ 1

Key, Woodruff #213 ................................. 1

Gear, 11 Tooth ......................................... 2

Shaft, Idler ............................................... 1

Pin, Drive ................................................. 1

Dowel Pin, 1/4 dia. x 5/8 .......................... 2

Gasket ...................................................... 1

Cap, Motor ............................................... 1

Bearing, Needle ........................................ 2

Socket Head Cap Screw, 1/4 – 20 x 1 ..... 8

Hook, Lift ................................................. 1

Chuck ....................................................... 1

Socket Head Cap Screw ........................... 4

Shaft, Drive (w/gear) ................................ 1

Assembly, Spindle ................................... 1

Gear, 21 Tooth (w/bearing) ..................... 2

Frame, Planet Gear ................................... 1

Dowel Pin, 1/4 dia. x 5/8 .......................... 2

Gasket ...................................................... 1

Handle, Auxiliary ...................................... 1

Assembly, Case ........................................ 1

Bearing, .752 I.D. ..................................... 1

Decal, Fairmont ........................................ 1

Decal, Warning ......................................... 1

Decal, Pressure/Flow/Weight ................... 1

Decal, Spool Rotation .............................. 1

Decal, CE .................................................. 1

Decal, Sound ............................................ 1

Seal Kit (includes all items marked with an asterisk*)




4455 Boeing Drive, Rockford, IL 61109-2988 USA

Customer Service (International): 815/397-7070 • Fax: 815/397-9247

Customer Service (North America): 800/435-0786 • Fax: 800/451-2632, 815/397-1865

Canada Fax: 800/524-2853 Printed in the U.S.A.

Greenlee H6400, H6400C, VSD6400 Reversible Drill Service manual

Assistant Bot

SERVICE MANUAL

REVERSIBLE DRILLS

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Table of Contents

Purpose

Safety

Other Publications

KEEP THIS MANUAL

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

IMPORTANT SAFETY INFORMATION

Disassembly (H6400C & H6400C1)

Disassembly (VSD6400)

Disassembly (VSD6400) (cont’d)

Inspection

(H6400C, H6400C1 & VSD6400)

Assembly (H6400C & H6400C1)

Assembly (cont’d)

Assembly (VSD6400)

Assembly (VSD6400) (cont’d)

Parts List—H6400C and H6400C1

Illustrations—VSD6400 Reversible Drill

Parts List—VSD6400

Related manuals

Greenlee H6400, H6400C, VSD6400 Reversible Drill Service manual

Assistant Bot

SERVICE MANUAL

REVERSIBLE DRILLS

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Table of Contents

Purpose

Safety

Other Publications

KEEP THIS MANUAL

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

IMPORTANT SAFETY INFORMATION

Disassembly (H6400C & H6400C1)

Disassembly (VSD6400)

Disassembly (VSD6400) (cont’d)

Inspection

(H6400C, H6400C1 & VSD6400)

Assembly (H6400C & H6400C1)

Assembly (cont’d)

Assembly (VSD6400)

Assembly (VSD6400) (cont’d)

Parts List—H6400C and H6400C1

Illustrations—VSD6400 Reversible Drill

Parts List—VSD6400

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