CTI-CRYOGENICS 8043202G001, 8043202G002, 8043202G003, 8043202G004, 8043202G005 Frequency Converter Installation Instructions

CTI-CRYOGENICS 8043202G001, 8043202G002, 8043202G003, 8043202G004, 8043202G005 Frequency Converter Installation Instructions
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Frequency Converter 8043202G001, 8043202G002, 8043202G003, 8043202G004, 8043202G005 are designed to allow use with CTI-CRYOGENICS’ 9600, 8200, 8510, 8500, and 1020R compressors and On-Board and Cryo-Torr Cryopumps. The frequency converter allows CTI-CRYOGENICS’ equipment to operate efficiently when connected to a supply voltage with a line frequency of 50Hz.

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CTI-CRYOGENICS Frequency Converter Installation Instructions | Manualzz

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CRYOGENICS

HELIX TECHNOLOGY CORPORATION

Frequency Converter Installation

Instructions

8040520

Rev. A (2/98)

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HELIX TECHNOLOGY CORPORATION

Mansfield Corporate Center, Nine Hampshire Street, Mansfield, Massachusetts 02048-9171 Telephone (508) 337-5000

The information in this document is believed to be accurate and reliable. However,

CTI-CRYOGENICS - Helix Technology Corporation, cannot accept any financial or other responsibilities that may result from the use of this information. No warranties are granted or extended by this document.

CTI-CRYOGENICS - Helix Technology Corporation reserves the right to change any or all information contained herein without prior written notice. Revisions may be issued at the time of such changes and/or deletions.

Any duplication of this manual or any of its parts without expressed written permission from

CTI-CRYOGENICS - Helix Technology Corporation is strictly prohibited.

Any correspondence regarding this document should be forwarded to:

CTI-CRYOGENICS

Helix Technology Corporation

Mansfield Corporate Center

Engineering Services Department

Nine Hampshire Street

Mansfield, Massachusetts 02048-9171 U.S.A.

Telephone: (508) 337-5000

FAX: (508) 337-5464

The following CTI-CRYOGENICS - Helix Technology Corporation trademarks and service marks may appear in this document:

CTI-CRYOGENICS

®

Cryo-Torr

®

On-Board

®

Value Line

FastRegen

TurboLink

ThinLine

GUTS

®

Cryodyne

®

RetroFast

®

RetroEase

®

TurboPlus

All other trademarks or registered trademarks are the property of their respective holders.

Copyright© 1998 CTI-CRYOGENICS - Helix Technology Corporation Printed in U.S.A.

Frequency Converter Installation Instructions

Table of Contents

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Section 1 - Introduction

Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Frequency Converter Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section 2 - Installation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

9600 Compressor with On-Board Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

9600 Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

8200 Single Phase Compressor with an On-Board Cryopump . . . . . . . . . . . . . . . . 2-5

8200 Single Phase Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . . . . . . 2-7

8200 Three Phase Compressor with an On-Board Cryopump . . . . . . . . . . . . . . . . 2-9

8200 Three Phase Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . . . . . . 2-11

8510 Compressor with On-Board Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

8500 Compressor with On-Board Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

8500 Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

1020R Compressor with On-Board Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

1020R Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Appendix A - Customer Support Centers

Appendix B - Drawings

P/N 8040520 iii

Frequency Converter Installation Instructions

Table of Contents (continued)

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Figures

Figure 1-1: Frequency Converter Chassis Front and Rear Views . . . . . . . . . . . 1-2

Figure 1-2: Frequency Converter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Figure 2-1: 9600 LV Compressor with On-Board Cryopumps . . . . . . . . . . . . . 2-2

Figure 2-2: 9600 LV Compressor with an Cryo-Torr Cryopumps . . . . . . . . . . 2-4

Figure 2-3: 8200 Single Phase Compressor with an On-Board Cryopump . . . . 2-6

Figure 2-4: 8200 for Single Phase Compressor with Cryo-Torr Cryopumps . . 2-8

Figure 2-5: 8200 Three-Phase Compressor with an On-Board Cryopump . . . 2-10

Figure 2-6: 8200 Three-Phase Compressor with Cryo-Torr Cryopumps . . . . 2-12

Figure 2-7: 8510 Compressor with On-Board Cryopumps . . . . . . . . . . . . . . . 2-14

Figure 2-8: 8500 Compressor with an On-Board Cryopump . . . . . . . . . . . . . 2-16

Figure 2-9: 8500 Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . . . . 2-18

Figure 2-10: 1020R Compressor with On-Board Cryopumps . . . . . . . . . . . . . 2-20

Figure 2-11: 1020R Compressor with Cryo-Torr Cryopumps . . . . . . . . . . . . 2-22

Figure B-1: Frequency Converter Electrical Schematic

P/N 8043194P001 Rev. A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Tables

Table 1-1:Frequency Converter General Specifications . . . . . . . . . . . . . . . . . . 1-1

Table A-1:Customer Support Center Locations . . . . . . . . . . . . . . . . . . . . . . . A-2

P/N 8040520 iv

Frequency Converter Installation Instructions

Section 1 - Introduction

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Purpose

The Frequency Converter, P/N 8043202G001 - G005 allows

CTI-CRYOGENICS’ equipment to operate efficiently when connected to a supply voltage with a line frequency of 50Hz.

The Frequency Converter, shown in Figure 1-1, is designed for use with

CTI-CRYOGENICS’ 9600, 8200, 8510, 8500, and 1020R compressors, and On-Board and Cryo-Torr Cryopumps.

Frequency Converter Applications

There are different configurations of the Frequency Converter to support various configurations of CTI-CRYOGENICS’ compressors and cryopumps. Refer to Section 2 - Installation for information on installing the Frequency Converter for your particular compressor and cryopump application.

Specifications

Table 1-1: Frequency Converter General Specifications

Parameter

Weight

Ambient Temperature

Value

50 lbs (22.67 kg)

50 - 100º F (10 - 38 º C)

P/N 8040520 1-1

Frequency Converter Installation Instructions

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Front Panel View

LT1

COMPRESSOR

REMOTE

CRYO-TORR®

POWER IN

1

CRYO-TORR® POWER OUT

2

3

CUSTOMER

REMOTE

ON-BOARD®

POWER IN

1

ON-BOARD® POWER OUT

2 3

P/N 8040520

Rear Panel View

Figure 1-1: Frequency Converter Chassis Front and Rear Views

1-2

Frequency Converter Installation Instructions

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P/N 8040520

Figure 1-2: Frequency Converter Dimensions

1-3

Frequency Converter Installation Instructions

Section 2 - Installation

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Introduction

Section 2 provides all required information for connecting the Frequency

Converter to the 9600, 8200, 8510, 8500, and 1020R Compressors which are connected to On-Board or Cryo-Torr Cryopumps.

9600 Compressor with On-Board Cryopumps

This procedure involves the following components:

• 9600 Low-Voltage Compressor, CTI-CRYOGENICS P/N

8135900G001

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G002, which includes On-Board Power Cable, CTI-CRYOGENICS

P/N 8112463G050

• On-Board Cryopumps

NOTE: If installing a new 9600 Compressor along with the Frequency

Converter, refer to the 9600 Compressor Installation, Operation, and

Service Instructions manual CTI-CRYOGENICS P/N 8040444.

1. Carefully place the Frequency Converter on top of the 9600

Compressor as shown in Figure 2-1.

2. Connect the three On-Board power cables to the ON-BOARD

POWER OUT outputs 1, 2 and 3 on the Frequency Converter.

3. Connect the On-Board Cryopump power cable, P/N 8112463G050

(supplied), between the ON-BOARD POWER IN, input on the

Frequency Converter and the cryopump electrical outlet on the

9600 compressor.

4. Set the control circuit breaker on the rear panel of the 9600 compressor to the ON position.

P/N 8040520 2-1

Frequency Converter Installation Instructions

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

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Frequency Converter

CTI-CRYOGENICS

P/N 8043202G002

On-Board Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8112463GXXX

P/N 8040520

Figure 2-1: 9600 LV Compressor with On-Board Cryopumps

2-2

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9600 Compressor with Cryo-Torr Cryopumps

This procedure involves the following components:

• 9600 Low-Voltage Compressor, CTI-CRYOGENICS P/N

8135900G001

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G005, which includes a cryopump power cable,

CTI-CRYOGENICS P/N 8043209G050

• Cryo-Torr Cryopumps

NOTE: If installing a new 9600 Compressor along with the Frequency

Converter, refer to the 9600 Compressor Installation, Operation, and

Service Instructions manual CTI-CRYOGENICS P/N 8040444.

1. Carefully place the Frequency Converter on top of the 9600

Compressor as shown in Figure 2-2.

2. Connect the three cryopump power cables to the CRYO-TORR

POWER OUT outputs 1, 2 and 3 on the Frequency Converter.

3. Connect the cryopump power cable, P/N 8043209G050 (supplied), between the CRYO-TORR POWER IN, input on the Frequency

Converter and the cryopump electrical outlet on the 9600 compressor.

4. Set the control circuit breaker on the rear panel of the 9600 compressor to the ON position.

P/N 8040520 2-3

Frequency Converter Installation Instructions

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

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Frequency Converter

CTI-CRYOGENICS

P/N 8043202G005

Power Cable

CTI-CRYOGENICS

P/N 8032222GXXX

To Cryo-Torr

Cryopumps

9600 to Frequency

Converter Power Cable

CTI-CRYOGENICS

P/N 8043209G050

P/N 8040520

Figure 2-2: 9600 LV Compressor with an Cryo-Torr Cryopumps

2-4

Frequency Converter Installation Instructions

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8200 Single Phase Compressor with an On-Board Cryopump

This procedure involves the following components:

• 8200 Single Phase, Water or Air Cooled Compressor

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G004, which includes power cable CTI-CRYOGENICS P/N

8043071G050

• One On-Board Cryopump

NOTE: If installing a new 8200 Compressor along with the Frequency

Converter, refer to the 8200 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 8200

Compressor as shown in Figure 2-3.

2. Connect the On-Board Cryopump power cable

CTI-CRYOGENICS P/N8112463GXXX between one of the

ON-BOARD POWER OUT connectors on the rear panel of the

Frequency Converter and the POWER IN connector on the

On-Board Cryopump Module.

3. Connect the power cable CTI-CRYOGENICS P/N 8043071G050 between the ON-BOARD POWER IN connector on the rear panel of the Frequency Converter and the ON-BOARD POWER connector on the rear panel of the 8200 compressor as shown in

Figure 2-3.

NOTE: Make sure the Frequency Selector Switch is set to the 60Hz position. Failure to do so will result in improper system operation.

4. Set the Frequency Selector Switch on the front panel of the 8200 compressor to the 60Hz position.

5. Set the Power Switch on the front panel of the 8200 compressor to the ON position.

P/N 8040520 2-5

Frequency Converter Installation Instructions

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Power Cable

CTI-CRYOGENICS

P/N 8043071G050

Frequency Converter

CTI-CRYOGENICS

P/N 8043202G004

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

Power Cable

CTI-CRYOGENICS

P/N 8112463GXXX

P/N 8040520

8200 Compressor

Figure 2-3: 8200 Single Phase Compressor with an On-Board Cryopump

2-6

Frequency Converter Installation Instructions

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8200 Single Phase Compressor with Cryo-Torr Cryopumps

This procedure involves the following components:

• 8200 Single Phase, Water or Air Cooled Compressor

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G003, which includes power cable CTI-CRYOGENICS P/N

8043072G050

• Cryo-Torr Cryopumps

NOTE: If installing a new 8200 Compressor along with the Frequency

Converter, refer to the 8200 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 8200

Compressor as shown in Figure 2-4.

2. Connect the Cryo-Torr Cryopump power cable

CTI-CRYOGENICS P/N 8032222GXXX between one of the

CRYO-TORR POWER OUT connectors on the rear panel of the

Frequency Converter and the connector on the Cryo-Torr

Cryopump as shown in Figure 2-4.

3. Connect the power cable CTI-CRYOGENICS P/N 8043072G050 between the CRYO-TORR POWER IN connector on the rear panel of the Frequency Converter and the COLD HEAD POWER connector on the rear panel of the 8200 compressor as shown in

Figure 2-4.

NOTE: Make sure the Frequency Selector Switch is set to the 60Hz position. Failure to do so will result in improper system operation.

4. Set the Frequency Selector Switch on the front panel of the 8200 compressor to the 60Hz position.

5. Set the Power Switch on the front panel of the 8200 compressor to the ON position.

P/N 8040520 2-7

Frequency Converter Installation Instructions

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Power Cable

CTI-CRYOGENICS

P/N 8043072G050

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

Power Cable

CTI-CRYOGENICS

P/N 8032222GXXX

To Cryo-Torr

Cryopump

Frequency Converter

CTI-CRYOGENICS

P/N 8043202G003

8200 Compressor

P/N 8040520

Figure 2-4: 8200 for Single Phase Compressor with Cryo-Torr Cryopumps

2-8

Frequency Converter Installation Instructions

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8200 Three Phase Compressor with an On-Board Cryopump

This procedure involves the following components:

• 8200 Three Phase Compressor

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G002, which includes On-Board Cryopump power cable

CTI-CRYOGENICS P/N 8112463G050

• One On-Board Cryopump

NOTE: If installing a new 8200 Compressor along with the Frequency

Converter, refer to the 8200 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 8200

Compressor as shown in Figure 2-5.

2. Connect the On-Board Cryopump power cable

CTI-CRYOGENICS P/N 8112463GXXX between one of the

ON-BOARD POWER OUT connectors on the rear panel of the

Frequency Converter and the POWER IN connector on the

On-Board Cryopump Module as shown in Figure 2-5.

3. Connect the power cable CTI-CRYOGENICS P/N 8112463G050

(supplied) between the ON-BOARD POWER IN connector on the rear panel of the Frequency Converter and the ON-BOARD

POWER connector on the rear panel of the 8200 compressor as shown in Figure 2-5.

4. Set the Power Switch on the front panel of the 8200 compressor to the ON position.

P/N 8040520 2-9

Frequency Converter Installation Instructions

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Power Cable

CTI-CRYOGENICS

P/N 8112463G050

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

Power Cable

CTI-CRYOGENICS

P/N 8112463GXXX

Frequency Converter

CTI-CRYOGENICS

P/N 8043202G002

To On-Board

Cryopump

P/N 8040520

8200 Compressor

Figure 2-5: 8200 Three-Phase Compressor with an On-Board Cryopump

2-10

Frequency Converter Installation Instructions

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8200 Three Phase Compressor with Cryo-Torr Cryopumps

This procedure involves the following components:

• 8200 Three Phase Water Cooled Compressor

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G001, which includes Frequency Converter Cable Kit,

CTI-CRYOGENICS P/N 8080005K012

• Cryo-Torr Cryopumps

NOTE: An 8200 Three Phase Compressor does not support Cryo-Torr

Cryopump Remote ON/OFF capability.

NOTE: If installing a new 8200 Compressor along with the Frequency

Converter, refer to the 8200 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 8200

Compressor as shown in Figure 2-6.

2. Connect the Cryo-Torr Cryopump power cable

CTI-CRYOGENICS P/N 8032222GXXX between one of the

CRYO-TORR POWER OUT connectors on the rear panel of the

Frequency Converter and the connector on the Cryo-Torr

Cryopump as shown in Figure 2-6.

3. Connect the power cable CTI-CRYOGENICS P/N 8043054G050 between the CRYO-TORR POWER IN connector on the rear panel of the Frequency Converter and the COLD HEAD POWER connector on the rear panel of the 8200 compressor as shown in

Figure 2-6.

4. Set the Power Switch on the front panel of the 8200 compressor to the ON position.

P/N 8040520 2-11

Frequency Converter Installation Instructions

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CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

Power Cable

CTI-CRYOGENICS

P/N 8043054G050

Frequency Converter

CTI-CRYOGENICS

P/N 8043202G001

Power Cable

CTI-CRYOGENICS

P/N 8032222GXXX

To Cryo-Torr

Cryopump

P/N 8040520

8200 Compressor

Figure 2-6: 8200 Three-Phase Compressor with Cryo-Torr Cryopumps

2-12

Frequency Converter Installation Instructions

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8510 Compressor with On-Board Cryopumps

This procedure involves the following components:

• 8510 Low-Voltage Compressor, CTI-CRYOGENICS P/N 8031315

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G002, which includes On-Board Power Cable, CTI-CRYOGENICS

P/N 8112463G050

• On-Board Cryopumps

NOTE: If installing a new 8510 Compressor along with the Frequency

Converter, refer to the 8510 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040232 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 8510

Compressor as shown in Figure 2-7.

2. Connect the three On-Board power cables to the ON-BOARD

POWER OUT outputs 1, 2 and 3 on the Frequency Converter.

NOTE: Make sure the On-Board Cryopump Power cable is connected to

COLD HEAD 3 output on the compressor in step 3. The CUSTOMER

REMOTE capability will not function if connected to output 1 or 2.

3. Connect the On-Board Cryopump power cable, P/N 8112463G050

(supplied), between the ON-BOARD POWER IN, input on the converter and the COLD HEAD 3 output on the compressor.

4. Set the Power Switch on the front panel of the 8510 compressor to the ON position.

P/N 8040520 2-13

Frequency Converter Installation Instructions

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

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Frequency Converter

CTI-CRYOGENICS

P/N 8043202G002

Frequency Converter

Power Cable

CTI-CRYOGENICS

P/N 8112463G050

NOTE: Must be connected to COLD

HEAD 3 connector to support remote option.

On-Board Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8112463GXXX

P/N 8040520

8510 Compressor

Figure 2-7: 8510 Compressor with On-Board Cryopumps

2-14

Frequency Converter Installation Instructions

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8500 Compressor with On-Board Cryopumps

This procedure involves the following components:

• 8500 Compressor, CTI-CRYOGENICS P/N 8031348G001 or G002

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G002, which includes Frequency Converter Cable Kit,

CTI-CRYOGENICS P/N 8080005K012 8011 Compressor

Controller

• On-Board Cryopumps

NOTE: If installing a new 8500 Compressor along with the Frequency

Converter, refer to the 8500 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040324 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

If installing a new 8011 Controller along with the Frequency Converter, refer to the 8011 Controller and 8011 Control Module manual

CTI-CRYOGENICS P/N 8040309 for proper setup before installing the

Frequency Converter.

1. Carefully place the 8011 Controller on top of the 8500 compressor as shown in Figure 2-8.

2. Carefully place the Frequency Converter on top of the 8011

Controller as shown in Figure 2-8.

NOTE: Make sure the cryopump cable is connected to COLD HEAD 3 output on the compressor. The CUSTOMER REMOTE capability will not function if connected to output 1 or 2.

3. Connect the cryopump cable CTI-CRYOGENICS

P/N 8043054P050 between COLD HEAD 3 connector on the 8500

Compressor and 1 IN connector on the 8011 Controller.

4. Connect the On-Board power cable CTI-CRYOGENICS

P/N 8112463G050 between the 1 OUT connector on the 8011

Controller and the ON-BOARD POWER IN connector on the

Frequency Converter.

5. Connect the On-Board Cryopump power cables

CTI -CRYOGENICS P/N 8112463GXXX between the

ON-BOARD POWER OUT connectors on the Frequency

Converter and the On-Board Cryopumps.

P/N 8040520 2-15

Frequency Converter Installation Instructions

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6. Set the Power Switch on the front panel of the 8500 compressor to the ON position.

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

Frequency Converter

CTI-CRYOGENICS

P/N 8043202G002

On-Board 8011

Controller

Input Power Cable

8500 Compressor

Power Cable

INPUT

POWER

COMPRESSOR

POWER

IN IN IN

OUT

OUT OUT

On-Board Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8112463GXXX

On-Board Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8112463G050

Cryopump Cable

CTI-CRYOGENICS

P/N 8043054P050

P/N 8040520

8500

Compressor

Figure 2-8: 8500 Compressor with an On-Board Cryopump

2-16

Frequency Converter Installation Instructions

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8500 Compressor with Cryo-Torr Cryopumps

This procedure involves the following components:

• 8500 Compressor, CTI-CRYOGENICS P/N 8031348G001 or G002

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G001, which includes Frequency Converter Cable Kit,

CTI-CRYOGENICS P/N 8080005K012 which can be used with an optional remote

• Cryo-Torr Cryopumps

NOTE: If installing a new 8500 Compressor along with the Frequency

Converter, refer to the 8500 Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040324 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 8500

Compressor as shown in Figure 2-9.

2. Connect the cables to the corresponding CRYO-TORR POWER outputs 1, 2 and 3 on the Frequency Converter.

3. Connect the standard remote cable between the COMPRESSOR

REMOTE input on the converter and the REMOTE input on the compressor (optional).

4. Connect the Power Cable between the CRYO-TORR POWER IN input on the converter and the COLD HEAD 3 output on the compressor.

NOTE: Make sure the cryopump cable is connected to COLD HEAD 3 output on the compressor. The CUSTOMER REMOTE capability will not function if connected to output 1 or 2.

5. Set the Power Switch on the front panel of the 8500 compressor to the ON position.

P/N 8040520 2-17

Frequency Converter Installation Instructions

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CRYOGENICS

HELIX TECHNOLOGY CORPORATION

Frequency Converter

CTI-CRYOGENICS

P/N 8043202G001

Standard Remote Cable

CTI-CRYOGENICS

P/N 8043042P050

(optional)

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

Cryo-Torr Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8032222GXXX

Frequency Converter

Power Cable

CTI-CRYOGENICS

P/N 8043054G050

NOTE: Must be connected to COLD

HEAD 3 connector to support remote option.

8500

Compressor

P/N 8040520

Figure 2-9: 8500 Compressor with Cryo-Torr Cryopumps

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Frequency Converter Installation Instructions

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1020R Compressor with On-Board Cryopumps

This procedure involves the following components:

• 1020R Compressor, CTI-CRYOGENICS P/N 8031023G001 and

G002

• On-Board 8011 Controller

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G002 which includes On-Board Power Cable, CTI-CRYOGENICS P/N

8112463G050

• On-Board Cryopumps

NOTE: If installing a new 1020R Compressor along with the Frequency

Converter, refer to the 1020R Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040274 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

If installing a new 8011 Controller along with the Frequency Converter, refer to the 8011 Controller and 8011 Control Module manual

CTI-CRYOGENICS P/N 8040309 for proper setup information before installing the Frequency Converter.

1. Carefully place the On-Board 8011 Controller on top of the

1020R Compressor as shown in Figure 2-10.

2. Carefully place the Frequency Converter on top of the 8011

Controller as shown in Figure 2-10.

3. Connect the three On-Board cryopump power cables

CTI-CRYOGENICS P/N 81122463GXXX into the ON-BOARD

POWER OUT connectors 1, 2 and 3 on the Frequency Converter as shown in Figure 2-10.

4. Connect the cryopump power cable, hard wired to the compressor, to the COLD HEADS 1 IN connector on the 8011 Controller.

5. Connect the On-Board power cable, CTI-CRYOGENICS P/N

8112463G050 (supplied) to the On-Board POWER IN input on the converter and the CRYOPUMPS 1 OUT connector on the 8011

Controller.

6. Turn on SYSTEM POWER at the compressor.

P/N 8040520 2-19

Frequency Converter Installation Instructions

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

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Frequency Converter

CTI-CRYOGENICS

P/N 8043202G002

Input Power Cable

On-Board 8011

Controller

On-Board Power Cable

CTI-CRYOGENICS

P/N 8112463G050

1020R Compressor

Power Cable

INPUT

POWER

COMPRESSOR

POWER

IN IN IN

OUT OUT

OUT

On-Board Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8112463GXXX

On-Board Cryopump

Power Cable

(Hard wired to 1020R

Compressor)

P/N 8040520

Figure 2-10: 1020R Compressor with On-Board Cryopumps

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Frequency Converter Installation Instructions

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1020R Compressor with Cryo-Torr Cryopumps

This procedure involves the following components:

• 1020R Compressor, CTI-CRYOGENICS P/N 8031023G001 and

G002

• Frequency Converter, CTI-CRYOGENICS P/N 8043202G001, which includes the Frequency Converter Cable Kit

CTI-CRYOGENICS P/N 8080005K012

• Cryo-Torr Cryopumps

NOTE: If installing a new 1020R Compressor along with the Frequency

Converter, refer to the 1020R Compressor Installation, Operation, and

Service manual CTI-CRYOGENICS P/N 8040274 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter.

1. Carefully place the Frequency Converter on top of the 1020R

Compressor as shown in Figure 2-11.

2. Connect the three Cryo-Torr cryopump power cables

CTI-CRYOGENICS P/N 8032222GXXX into the CRYO-TORR

POWER OUT connectors 1, 2 and 3 on the Frequency Converter as shown in Figure 2-11.

3. Connect the Cryo-Torr Cryopump Power Cable to the

CRYO-TORR POWER IN connector on the Frequency Converter.

4. Turn on SYSTEM POWER at the compressor.

P/N 8040520 2-21

Frequency Converter Installation Instructions

CAUTION

Allow a 1.0 inch minimum space above the top of the Frequency Converter for adequate ventilation

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Frequency Converter

CTI-CRYOGENICS

P/N 8043202G001

Cryo-Torr Cryopump

Power Cables

CTI-CRYOGENICS

P/N 8032222GXXX

Cryo-Torr Cryopump

Power Cable

(Hard wired to 1020R

Compressor)

P/N 8040520

Figure 2-11: 1020R Compressor with Cryo-Torr Cryopumps

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Appendix A - Customer Support Centers

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Appendix A - Customer Support Centers

Introduction

Refer to Table A-1 for the nearest Customer Support Center for technical assistance or service. North American customers may call

1-800-FOR-GUTS (1-800-367-4887) 24 hours a day, seven days a week.

All other customers must call their local Customer Support Center.

Please have the following information available when calling so that we may assist you:

• Product Part Number

• Product Serial Number

• Product Application

• Specific Problem Area

• Hours of Operation

• Equipment Type

• Vacuum System Brand/Model/Date of Manufacture

A-1

Appendix A - Customer Support Centers

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Table A-1: Customer Support Center Locations

United States and Canada United States and Canada

CTI-CRYOGENICS

Mansfield Corporate Center

Nine Hampshire Street

Mansfield, Massachusetts 02048, U.S.A.

Tel: 508-337-5000 or 800-447-5007

Fax: 508-337-5169

Dial 1-800-FOR-GUTS (1-800-367-4887)

24 hours a day, seven days a week.

United States and Canada

CTI-CRYOGENICS

4120 Freidrich Lane, Suite 600

Austin, TX 78744, U.S.A.

Tel: 512-912-2800

Fax: 512-912-2888

CTI-CRYOGENICS

3350 Montgomery Drive

Santa Clara, CA 95054, U.S.A.

Tel: 408-727-8077 or 800-447-5007

Fax: 408-988-6630

Dial 1-800-FOR-GUTS (1-800-367-4887)

24 hours a day, seven days a week.

Germany

CTI-CRYOGENICS, GmbH

Haasstrasse 15

D-64293 Darmstadt

Germany

Tel: 49-6151-871377

Fax: 49-6151-891635

Dial 1-800-FOR-GUTS (1-800-367-4887)

24 hours a day, seven days a week.

France

CTI-CRYOGENICS, SA

Domaine Technologique de Saclay

4, rue Rene Razel, Bat Apollo

F-91892 Orsay Cedex

France

Tel: 331-6935-2600

Fax: 331-6985-3725

United Kingdom

CTI-CRYOGENICS Ltd.

Fleming Road

Kirkton Campus

Livingston, West Lothian

Scotland EH54 7BN

Tel: 441-506-460017

Fax: 441-506-411122

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Appendix A - Customer Support Centers

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Table A-1: Customer Support Center Locations (Continued)

Japan

CTI-CRYOGENICS

Daido Hoxan Engineering Co., Ltd.

1-8, Nakahama-cho

Amagasaki-shi

Hyogo

660 Japan

Tel: 81-6-412-5071

Fax: 81-6-412-7408

Taiwan, Hong Kong, and China

Korea

CTI-CRYOGENICS

Zeus Company, Ltd.

Zeus Building

3-16, Yangjae-Dong, Sochu-Ku

Seoul, 137-130

South Korea

Tel: 82-2-577-3181

Tel: 82-2-577-3186

Fax: 82-2-576-3199

Australia, New Zealand, and Tasmania

CTI-CRYOGENICS

Challentech International Corporation

No. 1, Lane 9, Pateh Road

Hsin-Chu

300, Taiwan, R.O.C.

Tel: 886-35-614211

Fax: 886-35-614210

Singapore, Malaysia, Philippines, and

Indonesia

CTI-CRYOGENICS

APP Systems Services Pte Ltd..

2 Corporation Road

#06-14 Corporation Place

Singapore 2261

Tel: 65-268-2024

Fax: 65-268-6621

CTI-CRYOGENICS

AVT Services Pte. Ltd

Unit 1, 12 Pioneer Avenue

Thornleigh NSW 2120

Sydney, Australia

Tel: 612-9-4810748

Fax: 612-9-4810910

A-3

Appendix B - Drawings

Appendix B - Drawings

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Drawing Title

Frequency Converter Schematic

Drawing Number

P/N 8043194P001

Page

B-2

B-1 P/N 8040520

Figure B-1: Frequency Converter Electrical Schematic P/N 8043194P001 Rev. A

advertisement

Key Features

  • Allows operation on 50Hz line frequency
  • Supports CTI-CRYOGENICS compressors and cryopumps
  • Includes On-Board power cable for specific models
  • Provides remote ON/OFF for On-Board and Cryo-Torr cryopumps
  • Supports different configurations for various compressor and cryopump setups
  • Includes power cable for connection to compressor and cryopumps
  • Operates efficiently at 50Hz frequency
  • Provides a reliable and robust solution for cryogenic applications

Frequently Answers and Questions

What CTI-CRYOGENICS compressors are compatible with the Frequency Converter?
The Frequency Converter is compatible with CTI-CRYOGENICS’ 9600, 8200, 8510, 8500, and 1020R compressors.
What types of cryopumps are supported by the Frequency Converter?
The Frequency Converter supports both On-Board and Cryo-Torr cryopumps.
What are the different configurations of the Frequency Converter?
There are different configurations of the Frequency Converter to support various configurations of CTI-CRYOGENICS’ compressors and cryopumps. Refer to Section 2 - Installation for information on installing the Frequency Converter for your particular compressor and cryopump application.
How do I install the Frequency Converter with a 9600 compressor and On-Board cryopumps?
Refer to Section 2 - Installation for detailed instructions on installing the Frequency Converter with a 9600 compressor and On-Board cryopumps.
How do I install the Frequency Converter with a 8200 compressor and Cryo-Torr cryopumps?
Refer to Section 2 - Installation for detailed instructions on installing the Frequency Converter with a 8200 compressor and Cryo-Torr cryopumps.
What is the purpose of the Frequency Selector Switch on the 8200 compressor?
The Frequency Selector Switch on the 8200 compressor must be set to the 60Hz position when using the Frequency Converter. Failure to do so will result in improper system operation.

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