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- Model 2520 2520
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- 139 Pages
Keithley Model 2520 2520 Pulsed Laser Diode Test System Service Manual
Below you will find brief information for Pulsed Laser Diode Test System Model 2520. This device is designed to test pulsed laser diodes and includes features such as voltage measurement, current sourcing, and bias voltage control. It also features a testhead with various connections for interfacing with your laser diodes. This manual will guide you through the process of verifying the system's performance, calibrating the device, and performing routine maintenance.
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Model 2520 Pulsed Laser Diode Test System Service Manual A GREATER MEASURE OF CONFIDENCE WARRANTY Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of shipment. Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation. During the warranty period, we will, at our option, either repair or replace any product that proves to be defective. To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days. LIMITATION OF WARRANTY This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, nonrechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES. NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY. Keithley Instruments, Inc. • 28775 Aurora Road • Cleveland, OH 44139 • 440-248-0400 • Fax: 440-248-6168 • http://www.keithley.com BELGIUM: CHINA: FRANCE: GERMANY: GREAT BRITAIN: INDIA: ITALY: NETHERLANDS: SWITZERLAND: TAIWAN: Keithley Instruments B.V. Keithley Instruments China Keithley Instruments Sarl Keithley Instruments GmbH Keithley Instruments Ltd Keithley Instruments GmbH Keithley Instruments s.r.l. Keithley Instruments B.V. Keithley Instruments SA Keithley Instruments Taiwan Bergensesteenweg 709 • B-1600 Sint-Pieters-Leeuw • 02/363 00 40 • Fax: 02/363 00 64 Yuan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-62022886 • Fax: 8610-62022892 3, allée des Garays • 91127 Palaiseau Cedex • 01-64 53 20 20 • Fax: 01-60 11 77 26 Landsberger Strasse 65 • 82110 Germering • 089/84 93 07-40 • Fax: 089/84 93 07-34 Unit 2 Commerce Park, Brunel Road • Theale • Reading • Berkshire RG7 4AB • 0118 929 7500 • Fax: 0118 929 7519 Flat 2B, WILOCRISSA • 14, Rest House Crescent • Bangalore 560 001 • 91-80-509-1320/21 • Fax: 91-80-509-1322 Viale S. Gimignano, 38 • 20146 Milano • 02-48 39 16 01 • Fax: 02-48 30 22 74 Postbus 559 • 4200 AN Gorinchem • 0183-635333 • Fax: 0183-630821 Kriesbachstrasse 4 • 8600 Dübendorf • 01-821 94 44 • Fax: 01-820 30 81 1 Fl. 85 Po Ai Street • Hsinchu, Taiwan, R.O.C. • 886-3572-9077 • Fax: 886-3572-903 4/01 Model 2520 Pulsed Laser Diode Test System Service Manual ©2001, Keithley Instruments, Inc. All rights reserved. Cleveland, Ohio, U.S.A. First Printing, September 2001 Document Number: 2520-902-01 Rev. A Manual Print History The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page. Revision A (Document Number 2520-902-01) ..................................................... September 2001 All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand names are trademarks or registered trademarks of their respective holders. Safety Precautions The following safety precautions should be observed before using this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present. This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read the operating information carefully before using the product. The types of product users are: Responsible body is the individual or group responsible for the use and maintenance of equipment, for ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained. Operators use the product for its intended function. They must be trained in electrical safety procedures and proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits. Maintenance personnel perform routine procedures on the product to keep it operating, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel. Service personnel are trained to work on live circuits, and perform safe installations and repairs of products. Only properly trained service personnel may perform installation and service procedures. Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O signals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-voltages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. The user should assume all measurement, control, and data I/O connections are for connection to Category I sources unless otherwise marked or described in the Manual. Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect that hazardous voltage is present in any unknown circuit before measuring. Users of this product must be protected from electric shock at all times. The responsible body must ensure that users are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human contact. Product users in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part of the circuit may be exposed. Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card. Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use. When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator. For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers. Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured. The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equipment may be impaired. Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or switching card. When fuses are used in a product, replace with same type and rating for continued protection against fire hazard. Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections. If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a lid interlock. If a screw is present, connect it to safety earth ground using the wire recommended in the user documentation. The ! symbol on an instrument indicates that the user should refer to the operating instructions located in the manual. The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages. The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated information very carefully before performing the indicated procedure. The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty. Instrumentation and accessories shall not be connected to humans. Before performing any maintenance, disconnect the line cord and all test cables. To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information. To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for proper cleaning/servicing. Rev. 2/01 Table of Contents 1 Performance Verification Introduction ................................................................................ 1-2 Verification test requirements ..................................................... 1-4 Environmental conditions ................................................... 1-4 Warm-up period .................................................................. 1-4 Line power .......................................................................... 1-4 Recommended test equipment ................................................... 1-5 Resistor characterization ..................................................... 1-5 Verification limits ....................................................................... 1-6 Example limits calculation .................................................. 1-6 Restoring factory defaults .......................................................... 1-6 Performing the verification test procedures ............................... 1-7 Test summary ...................................................................... 1-7 Test considerations .............................................................. 1-7 Testhead connections ................................................................. 1-8 Voltage measurement accuracy .................................................. 1-9 Current source accuracy ........................................................... 1-10 Current measurement accuracy ................................................ 1-11 Voltage bias source accuracy .................................................... 1-13 2 Calibration Introduction ................................................................................ Environmental conditions .......................................................... Temperature and relative humidity ..................................... Warm-up period .................................................................. Line power .......................................................................... Calibration considerations .......................................................... Calibration cycle ................................................................. Recommended calibration equipment ................................. Resistor characterization ..................................................... Calibration menus ...................................................................... Unlocking calibration ................................................................. Unlocking calibration from the front panel ........................ Unlocking calibration by remote ........................................ Changing the password .............................................................. Changing the password from the front panel ...................... Changing the password by remote ...................................... 2-2 2-4 2-4 2-4 2-4 2-4 2-5 2-5 2-5 2-6 2-7 2-7 2-7 2-8 2-8 2-8 Resetting the calibration password ............................................. 2-8 Viewing calibration dates and calibration count ......................... 2-9 Calibration errors ........................................................................ 2-9 Front panel error reporting .................................................. 2-9 Remote error reporting ........................................................ 2-9 Aborting calibration steps ........................................................... 2-9 Testhead connections ................................................................ 2-10 Front panel calibration .............................................................. 2-10 Remote calibration .................................................................... 2-22 Remote calibration command summary ............................ 2-22 Remote calibration procedure ........................................... 2-23 3 Routine Maintenance Introduction ................................................................................ 3-2 Line fuse replacement ................................................................. 3-2 4 Troubleshooting Introduction ................................................................................ 4-2 Safety considerations .................................................................. 4-2 Repair considerations ................................................................. 4-2 Power-on self-test ....................................................................... 4-2 Front panel tests .......................................................................... 4-3 KEYS test ............................................................................ 4-3 DISPLAY PATTERNS test ................................................. 4-3 CHAR SET test ................................................................... 4-4 Principles of operation ................................................................ 4-4 Overall block diagram ......................................................... 4-4 Analog circuits .................................................................... 4-6 Power supply ....................................................................... 4-9 Digital circuitry ................................................................. 4-10 Troubleshooting ........................................................................ 4-12 Display board checks ........................................................ 4-12 Power supply checks ......................................................... 4-13 Digital circuitry checks ..................................................... 4-14 Analog circuitry checks ..................................................... 4-15 No comm link error .................................................................. 4-16 5 Disassembly Introduction ................................................................................ Handling and cleaning ............................................................... Handling PC boards ............................................................ Solder repairs ...................................................................... Static sensitive devices ............................................................... Assembly drawings .................................................................... Case cover removal .................................................................... Motherboard removal ................................................................. Front panel disassembly ............................................................. Removing power components .................................................... Power supply module removal ............................................ Power module removal ....................................................... Instrument re-assembly .............................................................. Testhead disassembly ................................................................. Case disassembly ................................................................ Output board removal ......................................................... Input board removal ............................................................ Testhead re-assembly ................................................................. 6 Replaceable Parts Introduction ................................................................................ Parts lists .................................................................................... Ordering information ................................................................. Factory service ........................................................................... Component layouts .................................................................... A 5-2 5-2 5-2 5-2 5-3 5-3 5-4 5-4 5-5 5-6 5-6 5-6 5-6 5-7 5-7 5-7 5-7 5-7 Specifications 6-2 6-2 6-2 6-2 6-2 B Calibration Reference Introduction ............................................................................... B-2 Command summary ................................................................... B-2 Miscellaneous commands .......................................................... B-3 Measurement commands ........................................................... B-6 Current source commands ......................................................... B-7 Voltage bias source commands .................................................. B-8 Detecting calibration errors ....................................................... B-9 Reading the error queue ..................................................... B-9 Error summary .................................................................... B-9 Status byte EAV (Error Available) bit .............................. B-10 Generating an SRQ on error ............................................. B-10 Detecting calibration step completion ..................................... B-10 Using the *OPC? query .................................................... B-10 Using the *OPC command ............................................... B-11 Generating an SRQ on calibration complete .................... B-11 List of Illustrations 1 Performance Verification Figure 1-1 Figure 1-2 Figure 1-3 Figure 1-4 Testhead connections ............................................................. 1-8 Connections for voltage measurement verification tests ....... 1-9 Connections for current source verification tests ................. 1-10 Connections for DETECTOR 1 current measurement verification tests ............................................................. 1-11 Connections for DETECTOR 2 current measurement verification tests ............................................................. 1-13 Connections for DETECTOR 1 voltage bias source verification tests ............................................................ 1-13 Connections for DETECTOR 2 voltage bias source verification tests ............................................................. 1-14 Figure 1-5 Figure 1-6 Figure 1-7 2 Calibration Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 2-7 Figure 2-8 Figure 2-9 Testhead connections ........................................................... Voltage measurement calibration connections ..................... Current source calibration connections ................................ Pulse low calibration connections ........................................ Detector 1 voltage bias source calibration connections ....... Detector 2 voltage bias source calibration connections ....... Detector 1 current measurement calibration connections .... Detector 2 current measurement calibration connections .... Compliance calibration connections .................................... 2-10 2-12 2-13 2-15 2-16 2-17 2-18 2-19 2-20 3 Routine Maintenance Figure 3-1 Model 2520 rear panel ........................................................... 3-2 4 Troubleshooting Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Overall block diagram ........................................................... 4-5 Analog circuitry block diagram ............................................. 4-7 Power supply block diagram .................................................. 4-9 Digital circuitry block diagram ............................................ 4-11 List of Tables 1 Performance Verification Table 1-1 Table 1-2 Table 1-3 Table 1-4 Recommended verification equipment .................................. 1-5 Voltage measurement accuracy limits .................................... 1-9 Current source verification limits ........................................ 1-11 Current measurement verification limits .............................. 1-12 2 Calibration Table 2-1 Table 2-2 Table 2-3 Table 2-4 Table 2-5 Table 2-6 Table 2-7 Table 2-8 Table 2-9 Table 2-10 Table 2-11 Table 2-12 Table 2-13 Table 2-14 Recommended calibration equipment ................................... 2-5 Calibration menu ................................................................... 2-6 Calibration execution menu ................................................... 2-6 Voltage measurement calibration values .............................. 2-11 Current source calibration values ......................................... 2-13 Pulse low calibration values ................................................. 2-14 Current measurement calibration values .............................. 2-18 Remote calibration command summary .............................. 2-22 Voltage measurement calibration voltages and commands . 2-25 Remote current source calibration summary ....................... 2-27 Remote pulse low calibration summary ............................... 2-29 Remote voltage bias source calibration summary ............... 2-31 Remote current measurement calibration currents and commands .................................................. 2-33 Remote compliance calibration summary ............................ 2-36 3 Routine Maintenance Table 3-1 Power line fuse ....................................................................... 3-3 4 Troubleshooting Table 4-1 Table 4-2 Table 4-3 Table 4-4 Display board checks ........................................................... Power supply checks ............................................................ Digital circuitry checks ........................................................ Analog circuitry checks ....................................................... 4-12 4-13 4-14 4-15 6 Replaceable Parts Table 6-1 Table 6-2 Table 6-3 Table 6-4 Table 6-5 Mainframe digital board parts list .......................................... 6-3 Mainframe display board parts list ......................................... 6-9 Test head board parts list ...................................................... 6-10 Pulse board parts list ............................................................ 6-13 Miscellaneous parts list ........................................................ 6-16 B Calibration Reference Table B-1 Table B-2 Calibration commands .......................................................... B-2 Calibration errors .................................................................. B-9 1 Performance Verification 1-2 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual Introduction Use the procedures in this section to verify that Model 2520 Pulsed Laser Diode Test System accuracy is within the limits stated in the instrument’s one-year accuracy specifications. You can perform these verification procedures: • • • • When you first receive the instrument to make sure that it was not damaged during shipment. To verify that the unit meets factory specifications. To determine if calibration is required. Following calibration to make sure it was performed properly. Model 2520 Pulsed Laser Diode Test System Service Manual WARNING NOTE Performance Verification 1-3 While the Model 2520 does not incorporate a laser, it is designed to operate (power) laser diode devices. Read all safety precautions listed at the beginning of the Model 2520 User’s Manual. The following safety practices must be used to protect operators and other users of this product from potential exposure to laser radiation: • Operators must be protected from radiation and electrical hazards at all times. • The installer must comply with all applicable laws and regulations on laser safety. This requirement includes warning signs and operator training. • The interlock is required for safe operation. The test fixtures must ensure that the interlock circuit is disabled (source outputs inhibited) so that an operator is not exposed to any radiation. The test fixture interlock must not be defeated. • The testhead key control must be used to prevent operation unless authorized by the responsible body. This requirement must be part of the facilities administrative controls for laser safety. Outputs cannot be turned on with the key removed. • When servicing the test system, any required personnel protection equipment (e.g. laser safety goggles) must be provided by the customer’s responsible body. • The customer’s laser safety officer (LSO) must review and approve all installations before they are put into operation. Any safety concerns must be immediately reported to the customer’s LSO. • If at any time, the indicators provided on the testhead for INTERLOCK STATUS or LASER POWER ON should fail to light or properly indicate status, immediately contact a Keithley service representative for repair. Failure to do so may expose the user to hazards without proper warnings. See “Interlock status indicator test sequence” in Section 9 of the User’s manual for details on testing the indicator lights. • Maximum isolation from earth ground is 10V. Exceeding this value may result in a shock hazard. • When making connections, do not leave any exposed connections. Ensure that all external circuits are properly insulated. If the instrument is still under warranty and its performance is outside specified limits, contact your Keithley representative or the factory to determine the correct course of action. 1-4 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual Verification test requirements Be sure that you perform the verification tests: • • • • • Under the proper environmental conditions. After the specified warm-up period. Using the correct line voltage. Using the proper test equipment. Using the specified output signals and reading limits. Environmental conditions Conduct your performance verification procedures in a test environment with: • • An ambient temperature of 18-28°C (65-82°F). A relative humidity of less than 70% unless otherwise noted. Warm-up period Allow the Model 2520 to warm up for a minimum of one hour before conducting the verification procedures. If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range. Also, allow the test equipment to warm up for the minimum time specified by the manufacturer. Line power The Model 2520 requires a line voltage of 100V to 240V and a line frequency of 50 or 60 Hz. Verification tests must be performed within this range. Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-5 Recommended test equipment Table 1-1 summarizes recommended verification equipment and pertinent specifications. You can use alternate equipment as long as that equipment has specifications at least as good as those listed in Table 1-1. Keep in mind, however, that test equipment uncertainty will add to the uncertainty of each measurement. Generally, test equipment uncertainty should be at least four times better than corresponding Model 2520 specifications. Table 1-1 Recommended verification equipment Description Manufacturer/Model Specifications Calibrator Fluke 5700A1 DC Voltage: 5V: 10V: ±5ppm ±5ppm Digital Multimeter Keithley 20012 DC Voltage: 20V: ±22ppm Resistance: 20Ω 200Ω 2kΩ ±59ppm ±43ppm ±37ppm Precision Resistors3 1. 2. 3. 4. 1.2 to 1.6Ω, 5W, ±5%4 10 to 15Ω, 5W, ±5%4 200Ω, 2W, ±1% 400Ω, 1W, ±1% 1kΩ, 0.5W, ±1% 2kΩ, 0.25W, ±1% Temperature coefficient = 20ppm/°C for all resistors 90-day accuracy specifications of lowest usable range for specified output. 90-day full-range accuracy specifications. Characterize resistors to within ±100ppm using 4-wire ohms function of digital multimeter before use. Use only non-inductive metal film or bulk metal resistors. Resistor characterization The precision resistors listed in Table 1-1 should be characterized to within ±100ppm using the 4-wire ohms function of the digital multimeter before use. Use the characterized values when performing the verification procedure. 1-6 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual Verification limits The verification limits listed in this section have been calculated using only the Model 2520 one-year accuracy specifications; they do not include test equipment uncertainty. If a particular measurement falls outside the allowable range, recalculate new limits based on Model 2520 specifications and corresponding test equipment specifications. Example limits calculation As an example of how verification limits are calculated, assume you are testing the 10mA measurement range with a 10mA input current. Using the Model 2520 one-year accuracy specification of ±(0.3% of reading + 20µA offset), the calculated reading limits are: Limits = 10mA ± [(10mA × 0.3%) + 20µA] Limits = 10mA ± (30µA + 20µA) Limits = 10mA ± 50µA Limits = 9.95mA to 10.05mA Restoring factory defaults Before performing the verification procedures, restore the instrument to its factory front panel (BENCH) defaults as follows: 1. Press the SETUP key. The instrument will display the following prompt: SAVESETUP MENU SAVE RESTORE POWERON RESET 2. Select RESET, then press ENTER. The unit displays: RESET ORIGINAL DFLTS BENCH GPIB 3. Select BENCH, then press ENTER to restore BENCH defaults. Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-7 Performing the verification test procedures Test summary • • • • Detector current measurement accuracy Laser diode voltage measurement accuracy Laser diode current source accuracy Detector voltage bias source accuracy If the Model 2520 is not within specifications and not under warranty, see the calibration procedures in Section 2, Calibration, for information on calibrating the unit. Test considerations When performing the verification procedures: • • • • Restore factory front panel defaults as previously outlined. Ensure test equipment is fully warmed up and properly connected to the correct Model 2520 terminals as required. Allow signals to settle before making a measurement. Do not connect test equipment to the Model 2520 through a scanner, multiplexer, or other switching equipment. WARNING The maximum common-mode voltage (voltage between LO and chassis ground) is ±10V DC. Exceeding this value may cause a shock hazard. 1-8 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual Testhead connections The Model 2520 mainframe must be connected to the testhead in order to perform the verification procedures. Using Figure 1-1 as a guide, make testhead connections as follows: CAUTION • • • Make sure power is turned off before making connections. Connect mainframe TESTHEAD CONN 1 to testhead MAINFRAME CONN 1. Connect mainframe TESTHEAD CONN 2 to testhead MAINFRAME CONN 2. Short pins 1 and 9 of the REMOTE INTERLOCK connector. Insert the key in the KEY INTERLOCK and rotate to the ENABLED position to enable operation. WARNING NOTE Shorting the interlock connector will disable the interlocks. Use caution when performing verification tests. Both interlocks must be enabled to perform the verification tests. Figure 1-1 Testhead connections Model 2520 Mainframe WARNING: Model 2520 Testhead NO INTERNAL OPERATOR SERVICABLE PARTS, SERVICE BY QUALIFIED PERSONNEL ONLY. ! BOTH INTERLOCKS MUST BE ENABLED TO OPERATE IEEE-488 (CHANGE IEEE ADDRESS WITH FRONT PANEL MENU) CAT I MADE IN U.S.A. PULSE SYNC OUT KEY INTERLOCK REMOTE INTERLOCK DIGITAL I/O ! ENABLED DISABLED 1 RS-232 TRIGGER LINK 9 ENABLED GREEN=ENABLED RED=DISABLED TESTHEAD CONN 1 INTERLOCK STATUS ! ! TESTHEAD CONN 2 CAUTION: DISABLED (PULL TO REMOVE) LINE FUSE SLOWBLOW 1.6A, 250V LINE RATING 100-240VAC 50, 60Hz 140VA MAX. MAINFRAME CONN 2 MAINFRAME CONN 1 FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE FUSE WITH SAME TYPE AND RATING. CONN 2 Cable CONN 1 Cable LASER POWER ON Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-9 Voltage measurement accuracy Follow the steps below to verify that Model 2520 laser diode voltage measurement accuracy is within specified limits. This test involves applying accurate voltages from a DC calibrator, and verifying that the Model 2520 voltage readings are within specified limits. 1. 2. 3. 4. 5. 6. 7. With the power off, connect the voltage calibrator to the testhead VOLTAGE SENSE jacks, as shown in Figure 1-2. Turn on the Model 2520 and calibrator, and allow them to warm up for a minimum of one hour. Restore BENCH defaults as covered previously in Restoring factory defaults. Press the LASER VL key, then select the Model 2520 5V range with the RANGE key. Set the calibrator source voltage to +5.0000V, and turn on the output. Press the TRIG key, then verify the Model 2520 voltage reading is within the limits for the 5V range shown in Table 1-2. Repeat steps 4 through 6 for the 10V range with a 10V input voltage, as covered in Table 1-2. Table 1-2 Voltage measurement accuracy limits Model 2520 Calibrator range voltage Voltage reading limits (1 year, 18˚C to 28˚C) 05V 05.0000V 4.9785 to 5.0215V 10V 10.000V 9.962 to 10.038V Figure 1-2 Connections for voltage measurement verification tests Calibrator (Output DC Voltage) Model 2520 Testhead Output HI HI CURRENT LO OUTPUT CURRENT INPUT BIAS ! CAT I DETECTOR 1 DETECTOR 2 ! HI VOLTAGE SENSE LO ISOLATION FROM EARTH: 10V MAX. VOLTAGE SENSE HI VOLTAGE SENSE LO BNC Cables Output LO 1-10 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual Current source accuracy Follow the steps below to verify that Model 2520 current source accuracy is within specified limits. This test involves setting the output current to a specific value and measuring the current with a digital multimeter. 1. 2. 3. 4. 5. 6. 7. 8. With the power off, connect the digital multimeter and characterized 10Ω to 15Ω resistor to the testhead CURRENT OUTPUT jacks, as shown in Figure 1-3. Turn on the Model 2520 and DMM, and allow them to warm up for a minimum of one hour. Restore front panel (BENCH) defaults as outlined previously in Restoring factory defaults. Select the DC mode as follows: a. Press CONFIG then LASER IL. b. Select SHAPE, then press ENTER. c. Select DC, then press ENTER. d. Press EXIT to return to normal display. Press the LASER IL key, then the EDIT key, and select the Model 2520 500mA source range with the RANGE key. Select the DMM DC voltage function, and enable auto-range. Press the EDIT key to enter the EDIT mode. Using the EDIT and or numeric keys, set the Model 2520 current source output to 500.00mA, then turn on the outputs by pressing the ON/OFF OUTPUT key. Note the DMM voltage reading, then turn off the output by pressing the ON/OFF OUTPUT key. Figure 1-3 Connections for current source verification tests Model 2001 DMM Model 2520 Testhead Input HI SENSE Ω 4 WIRE INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH CONFIG MENU F CURRENT INPUT BIAS R ! CAT I FRONT/REAR DETECTOR 1 2A 250V RANGE POWER SCAN 500V PEAK INPUTS CAL DETECTOR 2 AMPS ! VOLTAGE HI SENSE LO ISOLATION FROM EARTH: 10V MAX. Input LO 10 to 15Ω Resistor (500mA Range) 1.2 to 1.6Ω Resistor (5A Range) CURRENT OUTPUT HI CURRENT OUTPUT LO Model 2520 Pulsed Laser Diode Test System Service Manual 9. Performance Verification 1-11 Calculate the current using the voltage value and characterized resistance value: I = V/R. Recalculate reading limits from these values, then verify that the current is within those limits. Replace the 10Ω to 15Ω resistor with the characterized 1.2Ω to 1.6Ω resistor. Repeat steps 5 through 9 for the 5A range using the 1A value shown in Table 1-3. 10. 11. Table 1-3 Current source verification limits Model 2520 range Test resistance Output current Output current limits* (1 year, 18˚C to 28˚C) 500mA 10 to 15Ω 500.000mA 498.55mA to 501.45mA 005A 1.2 to 1.6Ω 001.0000A 0.9935 to 1.0065A * Nominal values. Recalculate limits from characterized resistance and measured voltage: I = V/R. Current measurement accuracy Follow the steps below to verify that Model 2520 detector current measurement accuracy is within specified limits. This test involves applying currents and verifying that Model 2520 current readings are within required limits. 1. 2. 3. With the power off, connect the 2kΩ resistor and DMM to the testhead DETECTOR 1 jack, as shown in Figure 1-4. Turn on the Model 2520 and DMM, and allow them to warm up for a minimum of one hour. Select the DMM DC volts function, and enable auto-range. Figure 1-4 Connections for DETECTOR 1 current measurement verification tests Input HI Center Conductor Model 2520 Testhead Model 2001 DMM SENSE Ω 4 WIRE INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F R ! CAT I FRONT/REAR 2A 250V RANGE POWER CURRENT INPUT BIAS 500V PEAK INPUTS CAL AMPS Input LO Inner Shield Resistor (See Text) DETECTOR 1 DETECTOR 2 ! HI ISOLATION FROM EARTH: 10V MAX. DETECTOR 1 VOLTAGE SENSE LO 1-12 Performance Verification 4. 5. 6. 7. 8. 9. 10. 11. 12. Model 2520 Pulsed Laser Diode Test System Service Manual Restore front panel (BENCH) defaults as outlined previously in Restoring factory defaults. Press the DETECTOR 1 IPD key, then select the Model 2520 10mA range with the RANGE key. Press the DETECTOR 1 VB key, then press the EDIT key, and set the voltage bias source value to +20.000V. Turn on the Model 2520 outputs by pressing the ON/OFF OUTPUT key. Press the TRIG key. Note the DMM voltage reading, then turn off the outputs by pressing the ON/OFF OUTPUT key. Calculate the current from the DMM voltage reading and characterized resistance value: I = V/R. Calculate reading limits based on the current and Model 2520 specifications, then verify that the Model 2520 DETECTOR 1 current reading is within the limits. Repeat steps 5 through 10 for the 20mA, 50mA, and 100mA ranges. Be sure to use the correct test resistor for each range. After verifying all ranges for DETECTOR 1, repeat the entire procedure for DETECTOR 2. (Connect the calibrator to the TESTHEAD DETECTOR 2 jack, and select that channel by pressing DETECTOR 2 IPD. See Figure 1-5 for connections.) Table 1-4 Current measurement verification limits Model 2520 range Test resistor Reading limits* (1 year, 18˚C to 28˚C) 010mA 002kΩ 09.950 to 10.050mA 020mA 001kΩ 19.875 to 20.125mA 050mA 400Ω 49.760 to 50.240mA 100mA 200Ω 99.53 to 100.47mA *Nominal values. Recalculate limits from characterized resistance and measured voltage: I = V/R. Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-13 Figure 1-5 Connections for DETECTOR 2 current measurement verification tests Center Conductor Input HI Model 2520 Testhead Model 2001 DMM SENSE Ω 4 WIRE INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH F R SCAN CONFIG MENU ! CAT I FRONT/REAR 2A 250V RANGE POWER CURRENT INPUT BIAS 500V PEAK INPUTS Inner Shield AMPS CAL DETECTOR 1 DETECTOR 2 ! HI Resistor (See Text) Input LO VOLTAGE SENSE LO ISOLATION FROM EARTH: 10V MAX. DETECTOR 2 Voltage bias source accuracy Follow the steps below to verify that Model 2520 detector voltage bias source accuracy is within specified limits. This test involves setting the bias voltages to specific values and measuring the voltages with a DMM. 1. 2. 3. 4. With the power off, connect the digital multimeter to the Model 2520 testhead DETECTOR 1 jack, as shown in Figure 1-6. Turn on the Model 2520 and DMM, and allow them to warm up for a minimum of one hour. Restore BENCH defaults as covered previously in Restoring factory defaults. Select the DMM DC volts measuring function, and choose auto-range. Figure 1-6 Connections for DETECTOR 1 voltage bias source verification tests Input HI Model 2001 DMM SENSE Ω 4 WIRE Model 2520 Testhead Inner Shield INPUT HI 350V PEAK 1100V PEAK ! 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F R FRONT/REAR 2A 250V RANGE POWER CAL Triax Cable HI CURRENT LO OUTPUT AMPS CURRENT INPUT BIAS 500V PEAK INPUTS Center Conductor ! CAT I DETECTOR 1 DETECTOR 2 ! HI Input LO ISOLATION FROM EARTH: 10V MAX. DETECTOR 1 VOLTAGE SENSE LO 1-14 Performance Verification 5. 6. 7. 8. 9. Model 2520 Pulsed Laser Diode Test System Service Manual Press the DETECTOR 1 VB key, press EDIT, then set the source voltage to +20.000V using the EDIT and or numeric keys. Press the ON/OFF OUTPUT key to turn on the outputs, then press TRIG. Verify the DMM reading is within the following limits: 19.75 to 20.25V. Press the ON/OFF OUTPUT key to turn off the outputs. Repeats steps 5 through 8 for the DETECTOR 2 bias source (make connections to the testhead DETECTOR 2 jack as shown in Figure 1-7, and use the DETECTOR 2 VB key to set the output voltage). Figure 1-7 Connections for DETECTOR 2 voltage bias source verification tests Model 2001 DMM Input HI SENSE Ω 4 WIRE Inner Shield Model 2520 Testhead INPUT HI 350V PEAK 1100V PEAK ! 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F HI CURRENT LO OUTPUT CURRENT INPUT BIAS R FRONT/REAR 2A 250V RANGE POWER Triax Cable 500V PEAK INPUTS CAL AMPS Center Conductor Input LO ! CAT I DETECTOR 1 DETECTOR 2 ! HI ISOLATION FROM EARTH: 10V MAX. DETECTOR 2 VOLTAGE SENSE LO 2 Calibration 2-2 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Introduction Use the procedures in this section to calibrate the Model 2520 Pulsed Laser Diode Test System. These procedures require accurate test equipment to supply and measure precise DC currents and voltages. Calibration can be performed either from the front panel or by sending SCPI calibration commands over the IEEE-488 bus or RS-232 port with the aid of a computer. Model 2520 Pulsed Laser Diode Test System Service Manual WARNING Calibration 2-3 While the Model 2520 does not incorporate a laser, it is designed to operate (power) laser diode devices. Read all safety precautions listed at the beginning of the Model 2520 User’s Manual. The following safety practices must be used to protect operators and other users of this product from potential exposure to laser radiation: • Operators must be protected from radiation and electrical hazards at all times. • The installer must comply with all applicable laws and regulations on laser safety. This requirement includes warning signs and operator training. • The interlock is required for safe operation. The test fixtures must ensure that the interlock circuit is disabled (source outputs inhibited) so that an operator is not exposed to any radiation. The test fixture interlock must not be defeated. • The testhead key control must be used to prevent operation unless authorized by the responsible body. This requirement must be part of the facilities administrative controls for laser safety. Outputs cannot be turned on with the key removed. • When servicing the test system, any required personnel protection equipment (e.g. laser safety goggles) must be provided by the customer’s responsible body. • The customer’s laser safety officer (LSO) must review and approve all installations before they are put into operation. Any safety concerns must be immediately reported to the customer’s LSO. • If at any time, the indicators provided on the testhead for INTERLOCK STATUS or LASER POWER ON should fail to light or properly indicate status, immediately contact a Keithley service representative for repair. Failure to do so may expose the user to hazards without proper warnings. See “Interlock status indicator test sequence” in Section 9 of the User’s manual for details on testing the indicator lights. • Maximum isolation from earth ground is 10V. Exceeding this value may result in a shock hazard. • When making connections, do not leave any exposed connections. Ensure that all external circuits are properly insulated. 2-4 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Environmental conditions Temperature and relative humidity Conduct the calibration procedures at an ambient temperature of 18-28°C (65-82°F) with relative humidity of less than 70% unless otherwise noted. Warm-up period Allow the Model 2520 to warm up for a minimum of one hour before performing calibration. If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range. Also, allow the test equipment to warm up for the minimum time specified by the manufacturer. Line power The Model 2520 requires a line voltage of 100V to 240V at line frequency of 50 or 60Hz. The instrument must be calibrated while operating from a line voltage within this range. Calibration considerations When performing the calibration procedures: • • • • Make sure that the test equipment is properly warmed up and connected to the Model 2520 input or output terminals as required. Allow signals to settle before calibrating each point. Do not connect test equipment to the Model 2520 through a scanner or other switching equipment. If an error occurs during calibration, the Model 2520 will generate an appropriate error message. See Appendix B for more information. WARNING The maximum common-mode voltage (voltage between LO and chassis ground) is ±10V DC. Exceeding this value may cause a shock hazard. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-5 Calibration cycle Perform calibration at least once a year to ensure the unit meets or exceeds its specifications. Recommended calibration equipment Table 2-1 lists the recommended equipment for the calibration procedures. You can use alternate equipment as long that equipment has specifications at least as good as those listed in the table. For optimum calibration accuracy, test equipment specifications should be at least four times better than corresponding Model 2520 specifications. Table 2-1 Recommended calibration equipment Description Manufacturer/Model 5700A1 Calibrator Fluke Digital Multimeter Keithley 20012 Resistors3 Specifications DC Voltage: 5V: 10V: ±5ppm ±5ppm DC Voltage: 20V: ±22ppm DC Current: 2mA 20mA 200mA ±320ppm ±320ppm ±320ppm Resistance: 20Ω 200Ω 2kΩ ±59ppm ±43ppm ±37ppm 1.2 to 1.6Ω, 2W, ±5%4 10 to 15Ω, 2W, ±5%4 10Ω, 0.5W, ±1% 100Ω, 0.5W, ±1% 200Ω, 2W, ±1% 400Ω, 1W, ±1% 1kΩ, 0.5W, ±1% 2kΩ, 0.25W, ±1% Temperature coefficient = 20ppm/°C for all resistors. 1. 90-day accuracy specifications of lowest usable range for specified output. 2. 90-day full-range accuracy specifications. 3. Characterize resistors to within ±100ppm using 4-wire ohms function of digital multimeter before use. 4. Use only non-inductive metal film or bulk metal resistors. Resistor characterization The precision resistors listed in Table 2-1 should be characterized to within ±100ppm using the 4-wire ohms function of the digital multimeter before use. Use the characterized values when performing the calibration procedure. 2-6 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Calibration menus Table 2-2 summarizes the main calibration menu selections. To enter the calibration menu, press the MENU key, select CAL, then press ENTER. Use the EDIT keys to move the cursor and scroll through menu selections. Press ENTER to select a MENU item. Table 2-2 Calibration menu Menu selection Description UNLOCK EXECUTE VIEW-DATES SAVE LOCK CHANGE-PASSWORD Unlock calibration using password (default: 002520). Execute calibration steps for present range. View calibration dates. Save calibration constants. Lock out calibration. Change calibration password. Table 2-3 summarizes the calibration execute menu. Each of these functions is covered in detail below. Table 2-3 Calibration execution menu Menu selection Function calibrated VL IL COMPLIANCE PULS_LOW Ipd1 Vb1 Ipd2 Vb2 Laser voltage measure Laser current source Laser source compliance Laser source pulse low Detector 1 current measure Detector 1 voltage bias source Detector 2 current measure Detector 2 voltage bias source Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-7 Unlocking calibration Before performing calibration, you must first unlock calibration by entering or sending the calibration password as explained in the following paragraphs. Unlocking calibration from the front panel 1. Press the MENU key, then choose CAL, and press ENTER. The instrument will display the following: CALIBRATION UNLOCK EXECUTE VIEW-DATES SAVE LOCK CHANGE-PASSWORD 2. Select UNLOCK, then press ENTER. The instrument will display the following: PASSWORD: Use , , , , ENTER or EXIT. 3. 4. Use the EDIT and keys to select the letter or number, and use the EDIT and arrow keys to choose the position. (Press for letters; for numbers.) Enter the present password on the display. (Front panel default: 002520.) Once the correct password is displayed, press the ENTER key. You can then proceed with the calibration procedure. Unlocking calibration by remote To unlock calibration via remote, send the following command: :CAL:PROT:CODE '<password>' For example, the following command uses the default password: :CAL:PROT:CODE 'KI002520' 2-8 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Changing the password The default password (002520) may be changed from the front panel or via remote, as discussed below. Changing the password from the front panel Follow the steps below to change the password from the front panel: 1. Press the MENU key, choose CAL, and press ENTER. The instrument will display the following: CALIBRATION UNLOCK EXECUTE VIEW-DATES SAVE LOCK CHANGE-PASSWORD 2. 3. Select UNLOCK, then enter the password. (Default: 002520.) Select CHANGE-PASSWORD, and then press ENTER. The instrument will display the following: New Pwd: 002520 Use , , , , ENTER or EXIT. 4. 5. Using the EDIT keys, enter the new password on the display. Once the desired password is displayed, press the ENTER key to store the new password. Changing the password by remote To change the calibration password by remote, first send the present password, and then send the new password. For example, the following command sequence changes the password from the 'KI002520' remote default to 'KICAL': :CAL:PROT:CODE 'KI002520' :CAL:PROT:CODE 'KICAL' You can use any combination of letters and numbers up to a maximum of eight characters. NOTE If you change the first two characters of the password to something other than “KI”, you will not be able to unlock calibration from the front panel. Resetting the calibration password If you lose the calibration password, you can unlock calibration by shorting together the CAL pads, which are located on the display board. Doing so will also reset the password to the factory default (002520, front panel; KI002520, remote). See Section 5 for details on disassembling the unit to access the CAL pads. Refer to the display board component layout drawing at the end of Section 6 for the location of the CAL pads. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-9 Viewing calibration dates and calibration count When calibration is locked, only the UNLOCK and VIEW-DATES selections will be accessible in the calibration menu. To view calibration dates and calibration count at any time: 1. From normal display, press MENU, select CAL, and then press ENTER. The unit will display the following: CALIBRATION UNLOCK EXECUTE VIEW-DATES 2. Select VIEW-DATES, and then press ENTER. The Model 2520 will display the next and last calibration dates and the calibration count as in the following example: NEXT CAL: 07/15/2002 Last cal: 07/15/2001 Count: 0001 Calibration errors The Model 2520 checks for errors after each calibration step, minimizing the possibility that improper calibration may occur due to operator error. Front panel error reporting If an error is detected during calibration, the instrument will display an appropriate error message (see Appendix B). The unit will then prompt you to repeat the calibration step that caused the error. Remote error reporting You can detect errors while in remote by testing the state of EAV (Error Available) bit (bit 2) in the status byte. (Use the *STB? query to request the status byte.) Query the instrument for the type of error by using the :SYST:ERR? query. The Model 2520 will respond with the error number and a text message describing the nature of the error. See Appendix B for details. Aborting calibration steps To abort a calibration step from the front panel, press the EXIT key. To abort a calibration step via remote, send the :ABORt command. 2-10 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Testhead connections The Model 2520 mainframe must be connected to the testhead in order to perform calibration. Using Figure 2-1 as a guide, make testhead connections as follows: CAUTION • • • Connect mainframe TESTHEAD CONN 1 to testhead MAINFRAME CONN 1. Connect mainframe TESTHEAD CONN 2 to testhead MAINFRAME CONN 2. Short pins 1 and 9 of the REMOTE INTERLOCK connector. Insert the key in the KEY INTERLOCK and rotate to the ENABLED position to enable operation. WARNING NOTE Make sure power is turned off before making connections. Shorting interlock connectors will disable the interlock. Use caution to avoid live contacts when performing calibration. Both interlocks must be enabled to perform calibration. Figure 2-1 Testhead connections Model 2520 Testhead Model 2520 Mainframe WARNING: NO INTERNAL OPERATOR SERVICABLE PARTS, SERVICE BY QUALIFIED PERSONNEL ONLY. ! BOTH INTERLOCKS MUST BE ENABLED TO OPERATE IEEE-488 (CHANGE IEEE ADDRESS WITH FRONT PANEL MENU) CAT I MADE IN U.S.A. PULSE SYNC OUT KEY INTERLOCK REMOTE INTERLOCK DIGITAL I/O ! ENABLED DISABLED 1 RS-232 TRIGGER LINK 9 ENABLED GREEN=ENABLED RED=DISABLED TESTHEAD CONN 1 INTERLOCK STATUS ! ! TESTHEAD CONN 2 CAUTION: DISABLED (PULL TO REMOVE) LINE FUSE SLOWBLOW 1.6A, 250V LINE RATING 100-240VAC 50, 60Hz 140VA MAX. LASER POWER ON MAINFRAME CONN 2 MAINFRAME CONN 1 FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE FUSE WITH SAME TYPE AND RATING. CONN 2 Cable CONN 1 Cable Front panel calibration The front panel calibration procedure described below calibrates all functions. Note that each function and range is separately calibrated, and the procedure must be performed in the order shown. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-11 Step 1: Prepare the Model 2520 for calibration 1. 2. Turn on the Model 2520 and the calibration equipment, and allow them to warm up for a minimum of one hour before performing calibration. Press the MENU key, choose CAL, and press ENTER. Select UNLOCK, and then press ENTER. The instrument will display the following: PASSWORD: Use , , , , ENTER or EXIT. 3. 4. 5. Use the EDIT and keys to select the letter or number, and use the and arrow keys to choose the position. (Press EDIT for letters; for numbers.) Enter the present password on the display. (Front panel default: 002520.) Press ENTER to complete the process. Press EXIT to return to normal display. Step 2: Voltage measurement calibration Follow the steps below to calibrate both voltage measurement ranges. Table 2-4 summarizes calibration ranges and voltages. 1. 2. 3. 4. From normal display, press the Model 2520 LASER VL key, then select the 10V range using the RANGE key. Press the MENU key, select CAL, then press ENTER. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu. Select VL, then press ENTER. The unit displays the following: VL-CAL Remove all inputs 5. Make sure all signal cables are disconnected from the testhead, then press ENTER. The instrument will display: VL-CAL Connect Calibrator HI to V-sense LO and set it to -10.000V Table 2-4 Voltage measurement calibration values Voltage range Calibration voltage 5V 10V -5.0000V -10.0000V 2-12 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual 6. 7. Connect the calibrator to the Model 2520 testhead VOLTAGE SENSE jacks, as shown in Figure 2-2. (Connect calibrator HI to VOLTAGE SENSE LO; connect calibrator LO to VOLTAGE SENSE HI.) Turn on the calibrator output, set the calibrator voltage to -10.000V, then press ENTER. The unit will prompt you as follows: VL-CAL Switch HI and LO connections 8. 9. 10. 11. 12. Switch the HI and LO calibrator connections, then press ENTER. Press EXIT to return to normal display. Press the LASER VL key to make sure the laser volts mode is selected. Press the RANGE key to select the 5V range. Repeat steps 2 through 9 for the 5V range. Be sure to set the calibrator output to -5.000V as shown in Table 2-4. Figure 2-2 Voltage measurement calibration connections Calibrator (Output DC Voltage) Model 2520 Testhead Output HI HI CURRENT LO OUTPUT CURRENT INPUT BIAS ! CAT I DETECTOR 1 DETECTOR 2 ! HI VOLTAGE SENSE LO BNC Cables ISOLATION FROM EARTH: 10V MAX. VOLTAGE SENSE HI VOLTAGE SENSE LO Output LO Step 3: Current source calibration Follow the steps below to calibrate the current source. Table 2-5 summarizes calibration resistors. 1. 2. 3. 4. From normal display, press the Model 2520 LASER VL key, then set the range to 10V range using the RANGE key. Press the LASER IL key, press the EDIT key, then set the source to the 500mA range using the RANGE key. Press the MENU key, select CAL, then press ENTER. Select EXECUTE, then press ENTER to enter the calibration menu. Model 2520 Pulsed Laser Diode Test System Service Manual 5. Calibration 2-13 Select IL, then press ENTER. The instrument will prompt for the resistor: RES VALUE: +15.000 Use , , , , ENTER or EXIT. Table 2-5 Current source calibration values Current source range Calibration resistor 500mA 5A 10 to 15Ω 1.2 to 1.6Ω 6. Enter the measured value of the 10 to 15Ω resistor, then press ENTER. The unit displays the following: IL-CAL Connect Calibration Resistor to Pulse Sense and Pulse Source 7. 8. 9. 10. 11. 12. 13. Connect the 10 to 15Ω resistor to the Model 2520 testhead VOLTAGE SENSE and CURRENT OUTPUT jacks, as shown in Figure 2-3. Press ENTER to complete calibration of the present range. Press EXIT to return to normal display. Press LASER IL, then EDIT, then use the RANGE key to select the 5A current range. Press LASER VL, then use the RANGE key to make sure the 10V range is selected. Disconnect the 10 to 15Ω resistor, then connect the 1.2 to 1.6Ω resistor in its place (Figure 2-3). Repeat steps 3 to 9 for the 5A range using the 1.2 to 1.6Ω resistor instead of the 10 to 15Ω resistor. Figure 2-3 Current source calibration connections Model 2520 Testhead 10 to 15Ω Resistor (500mA Range) 1.2 to 1.6Ω Resistor (5A Range) HI CURRENT LO OUTPUT CURRENT INPUT BIAS ! CAT I DETECTOR 1 DETECTOR 2 ! HI ISOLATION FROM EARTH: 10V MAX. VOLTAGE SENSE LO CURRENT OUTPUT LO CURRENT OUTPUT HI VOLTAGE VOLTAGE SENSE HI SENSE LO 2-14 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 4: Pulse low calibration Follow the steps below to calibrate current source pulse low. Table 2-6 summarizes calibration currents and test resistance values. 1. 2. 3. 4. 5. 6. Connect DMM and 100Ω resistor to the Model 2520 testhead CURRENT OUTPUT jacks, as shown in Figure 2-4. Select the DMM DC volts function, and enable auto-range. Press the LASER IL key, press the EDIT key, then set the source to the 500mA range using the RANGE key. Press the MENU key, select CAL, then press ENTER. Select EXECUTE, then press ENTER to enter the calibration menu. Select PULS_LOW, then press ENTER. The unit displays: Pulse Low CAL Press ENTER to Output +15.000mA 7. Press ENTER. The unit displays: DMM RDG: +15.000mA Use , , , , ENTER or EXIT. 8. 9. Note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R. Adjust the display to agree with the calculated current, then press ENTER. The unit displays: Pulse Low CAL Press ENTER to Output +01.500mA 10. Press ENTER. The unit displays: DMM RDG: +01.500mA Use , , , , ENTER or EXIT. 11. Again, note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R. Table 2-6 Pulse low calibration values Current source range Calibration values Calibration resistance 500mA 5A 15mA, 1.5mA 150mA, 15mA 100Ω 10Ω Model 2520 Pulsed Laser Diode Test System Service Manual 12. Calibration 2-15 Adjust the display to agree with the calculated, then press ENTER. The unit displays the following: Pulse Low CAL Press ENTER to Output +15.000mA 13. Press ENTER. The unit displays: DMM RDG: +15.000mA Use , , , , ENTER or EXIT. 14. 15. Note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R. Adjust the display to agree with the calculated, then press ENTER. The unit displays: Pulse Low CAL Press ENTER to Output +01.500mA 16. Press ENTER. The unit displays: DMM RDG: +01.500mA Use , , , , ENTER or EXIT. 17. 18. 19. 20. 21. 22. Note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R. Adjust the display to agree with the calculated, then press ENTER. Press EXIT to return to normal display. Disconnect the 100Ω resistor, and connect the 10Ω resistor in its place (Figure 2-4). Press LASER IL, then EDIT, then use the RANGE key to select the 5A current range. Repeat steps 5 through 19 for the 5A range. Figure 2-4 Pulse low calibration connections Input HI Model 2001 DMM SENSE Ω 4 WIRE 10Ω or 100Ω Resistor (See Text) Model 2520 Testhead INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F R ! CAT I FRONT/REAR DETECTOR 1 2A 250V RANGE POWER CURRENT INPUT BIAS 500V PEAK INPUTS CAL DETECTOR 2 AMPS ! VOLTAGE HI SENSE LO ISOLATION FROM EARTH: 10V MAX. Input LO CURRENT CURRENT OUTPUT HI OUTPUT LO 2-16 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 5: Voltage bias source calibration Follow the steps below to calibrate both bias voltage sources. 1. 2. 3. 4. 5. 6. Connect the DMM to the Model 2520 testhead DETECTOR 1 and VOLTAGE SENSE HI jacks, as shown in Figure 2-5. (Be sure to connect DMM LO to the inner shield of the DETECTOR triax cable.) Select the DMM DC volts function, and enable auto-range. Press the MENU key, select CAL, then press ENTER. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu. Select Vb1, then press ENTER. The instrument will prompt for -20V calibration: Vbias 1 CAL Press ENTER to Output -20.000 V 7. Press ENTER. The instrument will display the following message: DMM RDG: -20.00000 V Use , , , , ENTER or EXIT. 8. Note the DMM voltage reading, then use the EDIT keys to adjust the Model 2520 display value to agree with that reading. Figure 2-5 Detector 1 voltage bias source calibration connections Input HI Model 2001 DMM SENSE Ω 4 WIRE Model 2520 Testhead INPUT HI 350V PEAK 1100V PEAK ! 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH CONFIG MENU F Triax Cable Inner Shield HI CURRENT LO OUTPUT CURRENT INPUT BIAS R ! CAT I FRONT/REAR 2A 250V RANGE POWER SCAN 500V PEAK INPUTS CAL AMPS Input LO DETECTOR 1 DETECTOR 2 ! HI VOLTAGE SENSE LO ISOLATION FROM EARTH: 10V MAX. DETECTOR 1 VOLTAGE SENSE HI Model 2520 Pulsed Laser Diode Test System Service Manual 9. Calibration 2-17 Press ENTER. The unit will prompt for the 0V calibration point: Vbias 1 CAL Press ENTER to Output +00.000 V 10. Press ENTER. The instrument will display the following message: DMM RDG: +00.00000 V Use , , , , ENTER or EXIT. 11. 12. Note the DMM voltage reading, then use the EDIT keys to adjust the Model 2520 display value to agree with the reading. Press ENTER. The unit will display the prompt for the +20V calibration point: Vbias 1 CAL Press ENTER to Output +20.000 V 13. Press ENTER. The instrument will display the following message: DMM RDG: +20.00000 V Use , , , , ENTER or EXIT. 14. 15. 16. Note the DMM voltage reading, then use the EDIT keys to adjust the Model 2520 display value to agree with the reading, and press ENTER. Press EXIT to return to normal display. Repeat steps 4 through 15 for the DETECTOR 2 bias voltage source. Make your connections to the testhead DETECTOR 2 jack (Figure 2-6), and select Vb2 for calibration. Figure 2-6 Detector 2 voltage bias source calibration connections Input HI Model 2520 Testhead Model 2001 DMM SENSE Ω 4 WIRE INPUT HI 350V PEAK 1100V PEAK ! 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH CONFIG MENU F R FRONT/REAR 2A 250V RANGE POWER SCAN 500V PEAK INPUTS CAL AMPS Triax Cable Inner Shield Input LO HI CURRENT LO OUTPUT CURRENT INPUT BIAS ! CAT I DETECTOR 1 DETECTOR 2 ! VOLTAGE HI SENSE LO ISOLATION FROM EARTH: 10V MAX. DETECTOR 2 VOLTAGE SENSE HI 2-18 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 6: Current measurement calibration Follow the steps below to calibrate all photodiode current measurement ranges. Table 2-7 summarizes calibration ranges and resistors. Table 2-7 Current measurement calibration values Current range Calibration resistor* 10mA 20mA 50mA 100mA 2kΩ 1kΩ 400Ω 200Ω * Nominal values. Use measured values for procedure. 1. 2. 3. 4. 5. 6. Select the DMM DC volts function, and enable auto-range. Temporarily short the ends of the DMM test leads together, then enable REL to null offsets. Connect the 2kΩ resistor and the DMM to the Model 2520 testhead DETECTOR 1 jack, as shown in Figure 2-7. From normal display, press the Model 2520 DETECTOR 1 IPD key, then select the 10mA current range using the RANGE key. Press the MENU key, select CAL, then press ENTER. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu. Select Ipd1, then press ENTER. The instrument will prompt for the resistor value: RES VALUE: +2000.00 Use , , , , ENTER or EXIT. Figure 2-7 Detector 1 current measurement calibration connections Input HI Model 2001 DMM SENSE Ω 4 WIRE Center Conductor Model 2520 Testhead INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F R FRONT/REAR 2A 250V RANGE POWER CURRENT INPUT BIAS 500V PEAK INPUTS CAL AMPS Input LO Inner Shield Resistor (See Text) ! CAT I DETECTOR 1 DETECTOR 2 ! HI ISOLATION FROM EARTH: 10V MAX. DETECTOR 1 VOLTAGE SENSE LO Model 2520 Pulsed Laser Diode Test System Service Manual 7. Calibration 2-19 Press ENTER. The instrument will prompt for calibration with -20V: Ipd 1 CAL Press ENTER to Output -20.000 V 8. Press ENTER. The unit will display: DMM RDG: -20.000 V Use , , , , ENTER or EXIT. 9. 10. Use the EDIT keys to adjust the Model 2520 display value to agree with the DMM voltage reading. Press ENTER. The instrument will prompt for 0V calibration: Ipd 1 CAL Press ENTER to Output +00.000 V 11. Press ENTER. The unit will display: DMM RDG: +00.000 V Use , , , , ENTER or EXIT. 12. 13. Use the EDIT keys to adjust the Model 2520 display value to agree with the DMM reading. Press ENTER. The instrument will prompt for calibration with +20V: Ipd 1 CAL Press ENTER to Output +20.000 V 14. Press ENTER. The unit will display: DMM RDG: +20.000 V Use , , , , ENTER or EXIT. 15. 16. 17. 18. Use the EDIT keys to adjust the Model 2520 display value to agree with the DMM reading, then press ENTER. Press EXIT to return to normal display. Repeat steps 3 through 16 for the 20mA, 50mA, and 100mA ranges, using Table 2-7 as a guide. Be sure to set the Model 2520 to the correct range using the RANGE and keys, and use the correct resistor for each range. Repeat steps 3 through 17 for the DETECTOR 2 measurement channel. Make calibrator connections to the testhead DETECTOR 2 jack (see Figure 2-8). Figure 2-8 Detector 2 current measurement calibration connections Input Center HI Conductor Model 2001 DMM SENSE Ω 4 WIRE Model 2520 Testhead INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F R FRONT/REAR 2A 250V RANGE POWER CAL AMPS Resistor (See Text) Input LO CURRENT INPUT BIAS 500V PEAK INPUTS Inner Shield ! CAT I DETECTOR 1 DETECTOR 2 ! HI ISOLATION FROM EARTH: 10V MAX. DETECTOR 2 VOLTAGE SENSE LO 2-20 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 7: Compliance calibration Follow the steps below to calibrate compliance: 1. 2. 3. 4. 5. 6. 7. 8. Connect the DMM to the CURRENT OUTPUT jacks, as shown in Figure 2-9. Select the DC volts function, and enable auto-range. From normal display, press LASER IL, then press the EDIT key. Press the EDIT : key. Select the 500mA key with the RANGE key. Using the EDIT and : keys and EDIT and keys, set the current source to 100.00mA. Press the MENU key, select CAL, then press ENTER. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu. Select COMPLIANCE, then press ENTER. The unit displays the following: Compliance CAL Press ENTER to Output +10.500V 9. Press ENTER. The instrument will display: DMM RDG: +10.500 V Use , , , , ENTER or EXIT. 10. 11. Note the DMM reading, then adjust the Model 2520 display to agree with that value. Press ENTER. The instrument will display: DMM RDG: +03.000 V Use , , , , ENTER or EXIT. 12. Note the DMM reading, then adjust the Model 2520 display to agree with that value. Press ENTER to complete compliance calibration. Figure 2-9 Compliance calibration connections Model 2001 DMM Input HI SENSE Ω 4 WIRE Model 2520 Testhead INPUT HI 350V PEAK 1100V PEAK ! HI CURRENT LO OUTPUT 2001 MULTIMETER LO PREV DCV ACV DCI ACI Ω2 Ω4 FREQ TEMP EXIT ENTER RANGE DISPLAY NEXT REL TRIG STORE RECALL INFO LOCAL CHAN AUTO FILTER MATH SCAN CONFIG MENU F R ! CAT I FRONT/REAR DETECTOR 1 2A 250V RANGE POWER CURRENT INPUT BIAS 500V PEAK INPUTS CAL AMPS Input LO DETECTOR 2 ! VOLTAGE HI SENSE LO ISOLATION FROM EARTH: 10V MAX. CURRENT CURRENT OUTPUT HI OUTPUT LO Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-21 Step 8: Enter calibration dates and save calibration NOTE 1. For temporary calibration without saving new calibration constants, proceed to Step 9: Lock out calibration. From the CALIBRATION menu, select SAVE, and then press ENTER. The unit will prompt you for the calibration date: CAL DATE: 08/15/2001 Use , , , , ENTER or EXIT. 2. 3. Using the EDIT keys, change the displayed date to today's date, and then press the ENTER key. Press ENTER again to confirm the date. The unit will then prompt for the calibration due date: NEXT CAL: 08/15/2002 Use , , , , ENTER or EXIT. 4. 5. Set the calibration due date to the desired value, and then press ENTER. Press ENTER again to confirm the date. Once the calibration dates are entered, calibration is complete, and the following message will be displayed: CALIBRATION COMPLETE Press ENTER to save; EXIT to abort 6. Press ENTER to save the calibration data (or press EXIT to abort without saving calibration data.) Step 9: Lock out calibration From the CAL EXECUTION menu, select LOCK, and then press ENTER to lock out calibration. Press EXIT to return to normal display. 2-22 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Remote calibration Use the following procedure to perform remote calibration by sending SCPI commands over the IEEE-488 bus or RS-232 port. The remote commands and appropriate parameters are separately summarized for each step. Remote calibration command summary Table 2-8 summarizes only those remote calibration commands used in this section. NOTE For a detailed description of all calibration commands and queries, refer to Appendix B. Table 2-8 Remote calibration command summary Command Description :CALibration :PROTected :CODE '<password>' :CODE? :SENSe[1] <NRf> :SENSe2 <NRf> :SENSe3 <NRf> :SOURce[1] <NRf> :PROTection <NRf> :LOW <NRf> :SOURce2 <NRf> :SOURce3 <NRf> :DATE <yyyy>,<mm>,<dd> :NDUE <yyyy>,<mm>,<dd> :SAVE :LOCK :DIAGnostic :KEIThley :FCON :HI <b> Calibration subsystem. Calibration commands protected by password. Unlock calibration. (Default password: KI002520.) Query password (if calibration is unlocked). Calibrate active range of voltage measurement. Calibrate active range of detector 1 current measurement. Calibrate active range of detector 2 current measurement. Calibrate active range of current source. Calibrate voltage compliance. Calibrate current source pulse low output level. Calibrate detector 1 voltage bias source. Calibrate detector 2 voltage bias source. Program calibration year, month, day. Program calibration due year, month, day. Save calibration constants in EEPROM. Lock out calibration. Diagnostic subsystem. :LO <b> Internally connect VOLTAGE SENSE HI input to floating ground. Internally connect VOLTAGE SENSE LO input to floating ground. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-23 Remote calibration procedure Step 1: Prepare the Model 2520 for calibration 1. 2. 3. 4. With the power off, connect the Model 2520 to the controller IEEE-488 interface or RS-232 port using a shielded interface cable. Turn on the Model 2520 and the test equipment, and allow them to warm up for a minimum of one hour before performing calibration. If you are using the IEEE-488 interface, make sure the primary address of the Model 2520 is the same as the address specified in the program you will be using to send commands. (Use the COMM key to access the IEEE-488 address.) Send the following command to unlock calibration: :CAL:PROT:CODE ‘KI002520’ 2-24 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 2: Voltage measurement calibration Follow these steps to calibrate voltage measurements. Table 2-9 summarizes calibration voltages and commands. 1. Put the unit into the DC mode with this command: :SOUR1:FUNC:SHAP DC 2. Send the following command to select the 10V range: :SENS1:VOLT:RANG 10 3. 4. Disconnect all signal cables from the testhead. Send the following commands in order: :DIAG:KEIT:FCON:HI ON :DIAG:KEIT:FCON:LO ON :SENS1:VOLT:POL NEG :CAL:PROT:SENS1 0 :SENS1:VOLT:POL POS :CAL:PROT:SENS1 0 :DIAG:KEIT:FCON:LO OFF 5. 6. 7. Connect the calibrator to the Model 2520 testhead VOLTAGE SENSE jacks, as shown in Figure 2-2. Set the calibrator voltage output to -10.000V, and turn on its output. Send the following command to calibrate the +10V point: :CAL:PROT:SENS1 10 8. 9. Reverse the calibrator HI and LO connections. Send the following commands to calibrate the negative full-range voltage point: :DIAG:KEIT:FCON:HI OFF :DIAG:KEIT:FCON:LO ON :SENS1:VOLT:POL NEG :CAL:PROT:SENS1 -10 :DIAG:KEIT:FCON:LO OFF 10. Repeat steps 2 through 9 for the 5V range using Table 2-9 as a guide. Be sure to: • Select the 5V range using the :SENS1:VOLT:RANG 5 command. • Send the appropriate calibration voltage values with the :CAL:PROT:SENS1 <Voltage> command. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Table 2-9 Voltage measurement calibration voltages and commands Voltage range Calibration voltages* 5V 0 -5.00000V +5.00000V 10V 0 -10.0000V +10.0000V Calibration commands :SOURI:FUNC:SHAP DC :SENS1:VOLT:RANG 5 :DIAG:KEIT:FCON:HI ON :DIAG:KEIT:FCON:LO ON :SENS1:VOLT:POL NEG :CAL:PROT:SENS1 0 :SENS1:VOLT:POL POS :CAL:PROT:SENS1 0 :DIAG:KEIT:FCON:LO OFF :CAL:PROT:SENS1 5 :DIAG:KEIT:FCON:HI OFF :DIAG:KEIT:FCON:LO ON :SENS1:VOLT:POL NEG :CAL:PROT:SENS1 -5 :DIAG:KEIT:FCON:LO OFF :SOURI:FUNC:SHAP DC :SENS1:VOLT:RANG 10 :DIAG:KEIT:FCON:HI ON :DIAG:KEIT:FCON:LO ON :SENS1:VOLT:POL NEG :CAL:PROT:SENS1 0 :SENS1:VOLT:POL POS :CAL:PROT:SENS1 0 :DIAG:KEIT:FCON:LO OFF :CAL:PROT:SENS1 10 :DIAG:KEIT:FCON:HI OFF :DIAG:KEIT:FCON:LO ON :SENS1:VOLT:POL NEG :CAL:PROT:SENS1 -10 :DIAG:KEIT:FCON:LO OFF * Polarity reversed by switching calibrator connections. See procedure. 2-25 2-26 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 3: Current source calibration Follow these steps to calibrate the current source. Table 2-10 summarizes current source calibration resistances and commands. 1. Send the following command to select the pulse mode: :SOUR1:FUNC:SHAP PULS 2. Send the following commands to set source and measure polarities: :SENS1:VOLT:POL POS :SOUR1:CURR:POL POS 3. 4. Connect the 10 to 15Ω resistor to the Model 2520 testhead VOLTAGE SENSE and CURRENT OUTPUT jacks, as shown in Figure 2-3. Set the pulse transition to fast: :SOUR1:PULS:TRAN:STAT OFF 5. Set ranges with these commands: :SENS1:VOLT:RANG 10 :SOUR1:CURR:RANG 0.5 6. Send this command to turn on the source output: :OUTP1 ON 7. Set the compliance DAC to full scale so that it does not affect the measurement: :DIAG:KEIT:BITS:VDAC1 4095 8. Source 10% of full scale: :SOUR1:CURR 0.05 9. Trigger a pulse: :INIT 10. Send the following query to request the Model 2520 voltage measurement: :SENS1:DATA? 11. 12. Note the voltage reading returned by the Model 2520 in step 10, then calculate the actual sourced current as follows: I = V/R. Here, I is the actual sourced current, V is the returned Model 2520 voltage reading, and R is the actual resistance value. Send the following calibration command using the current calculated in step 11: :CAL:PROT:SOUR1 <Calculated_Current> For example, if the resistance value is 14.02Ω, and the returned voltage reading from step 10 is 0.6732V, the actual current is: I = 0.6732V/14.02Ω = 0.048017A. In this example, the calibration command is: :CAL:PROT:SOUR1 0.048017 13. Send this command to source 90% of full scale current: :SOUR1:CURR 0.45 14. 15. Repeat steps 9 through 12. Send this command to select the slow transition pulse: :SOUR1:PULS:TRAN:STAT ON Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-27 Table 2-10 Remote current source calibration summary Current range Calibration resistance1 N/A 500mA 10 to 15Ω 5A 1.2 to 1.6Ω Calibration commands :SOUR1:FUNC:SHAP PULS :SENS1:VOLT:POL POS :SOUR1:CURR:POL POS :SOUR1:PULS:TRAN:STAT ON | OFF2 :SENS1:VOLT:RANG 10 :SOUR1:CURR:RANG 0.5 :OUTP1 ON :DIAG:KEIT:BITS:VDAC1 4095 :SOUR1:CURR 0.05 :INIT :SENS1:DATA? :CAL:PROT:SOUR1 <Calculated_Current>3 :SOUR1:CURR 0.45 :INIT :SENS1:DATA? :CAL:PROT:SOUR1 <Calculated_Current>3 :OUTP1 OFF :SOUR1:PULS:TRAN:STAT ON | OFF2 :SENS1:VOLT:RANG 10 :SOUR1:CURR:RANG 5 :OUTP1 ON :DIAG:KEIT:BITS:VDAC1 4095 :SOUR1:CURR 0.5 :INIT :SENS1:DATA? :CAL:PROT:SOUR1 <Calculated_Current>3 :SOUR1:CURR 4.5 :INIT :SENS1:DATA? :CAL:PROT:SOUR1 <Calculated_Current>3 :OUTP1 OFF 1. Use characterized resistance values. 2. Repeat steps for both fast and slow pulse transition. See procedure. 3. Calculate current from voltage measurement and actual resistance: I = V/R. 2-28 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual 16. 17. Repeat steps 5 through 14 to calibrate the slow transition pulse. Repeat steps 3 through 16 for the 5A range with the following exceptions: • Use the 1.2 to 1.6Ω resistor. • Select the 5A source range with this command: :SOUR1:CURR:RANG 5 • Set the appropriate 10% (0.5) and 90% (4.5) of range values using this command: :SOUR1:CURR <Current> 18. Send this command to turn off the output: :OUTP1 OFF Step 4: Pulse low calibration Follow these steps to calibrate current source pulse low. Table 2-11 summarizes calibration resistances and commands. 1. 2. 3. Connect the 100Ω resistor and DMM to the Model 2520 testhead CURRENT OUTPUT jacks, as shown in Figure 2-4. Select the DMM DC volts function, and enable auto-range. Put the unit into the pulse mode: :SOUR1:FUNC:SHAP PULS 4. Send this command to turn on the source output: :OUTP1 ON 5. Enable fast transition pulses: :SOUR1:PULS:TRAN:STAT OFF 6. Send the following command to select the 500mA current range: :SOUR1:CURR:RANG 0.5 7. Send this command to set the current to 15mA: :SOUR1:CURR:LOW 15e-3 8. 9. Note the DMM reading, then calculate the current from the voltage and actual resistance, adding a slight offset value: I = V/R + 90µA. Send the calculated current value as the parameter for the following command: :CAL:PROT:SOUR1:LOW <Calculated_current> For example, if the current is 14.5mA, the correct command is: :CAL:PROT:SOUR1:LOW 14.59e-3 10. Send this command to set the current to 1.5mA: :SOUR1:CURR:LOW 1.5e-3 11. 12. Note the DMM reading, then calculate the current from the voltage and actual resistance, subtracting a slight offset value: I = V/R -75µA. Send the calculated current value as the parameter for the following command: :CAL:PROT:SOUR1:LOW <Calculated_current> Model 2520 Pulsed Laser Diode Test System Service Manual 13. Calibration Enable slow pulses: :SOUR1:PULS:TRAN:STAT ON 14. 15. Repeat steps 5 through 12. Send this command to turn off the output: :OUTP1 OFF 16. 17. Disconnect the 100Ω resistor, then connect the 10Ω resistor in its place. Repeat steps 3 through 15 for the 5A range with the following changes: • Select the 5A range: :SOUR1:CURR:RANG 5 • Use these commands to set the two low current values: :SOUR1:CURR:LOW 0.15 :SOUR1:CURR:LOW 0.015 • Use 900µA and 750µA respectively as the offsets when calculating the :CAL:PROT:SOUR1:LOW parameter. Table 2-11 Remote pulse low calibration summary Current range Calibration resistance1 N/A Calibration commands :SOUR1:FUNC:SHAP PULS 500mA 100Ω 5A 10Ω 1. Use actual resistance values when calculating currents. 2. Repeat steps for both fast and slow pulses. See procedure. :OUTP1 ON :SOUR1:PULS:TRAN:STAT OFF | ON2 :SOUR1:CURR:RANG 0.5 :SOUR1:CURR:LOW 15e-3 :CAL:PROT:SOUR1:LOW <Current + 90µA> :SOUR1:CURR:LOW 1.5e-3 :CAL:PROT:SOUR1:LOW <Current - 75µA> :OUTP1 OFF :OUTP1 ON :SOUR1:PULS:TRAN:STAT OFF | ON2 :SOUR1:CURR:RANG 5 :SOUR1:CURR:LOW 150e-3 :CAL:PROT:SOUR1:LOW <Current + 900µA> :SOUR1:CURR:LOW 15e-3 :CAL:PROT:SOUR1:LOW <Current - 750µA> :OUTP1 OFF 2-29 2-30 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 5: Voltage bias source calibration Follow these steps to calibrate the two voltage bias sources. Table 2-12 summarizes calibration voltages and commands. 1. 2. 3. Connect the DMM to the Model 2520 testhead DETECTOR 1 and VOLTAGE SENSE HI jacks, as shown in Figure 2-5. Select the DMM DC voltage function, and enable auto-range. Connect the VOLTAGE SENSE HI terminal to internal ground: :DIAG:KEIT:FCON:HI ON 4. Send this command to turn on the output: :OUTP1 ON 5. Send the following command to output +20V: :SOUR2:VOLT 20 6. Note and record the DMM reading, and then send the negative of that value as the parameter for the following command: :CAL:PROT:SOUR2 -<DMM_Reading> 7. Send the following command to output 0V: :SOUR2:VOLT 0 8. Note and record the DMM reading, and then send the negative of that value as the parameter for the following command: :CAL:PROT:SOUR2 -<DMM_Reading> 9. Send the following command to output -20V: :SOUR2:VOLT -20 10. Note and record the DMM reading, and then send the negative of that value as the parameter for the following command: :CAL:PROT:SOUR2 -<DMM_Reading> 11. Send this command to turn off the outputs: :OUTP1 OFF 12. Disconnect VOLTAGE SENSE HI from ground: :DIAG:KEIT:FCON:HI OFF 13. Repeat steps 3 through 12 for detector 2 using Table 2-12 as a guide. Be sure to: • Connect the DMM to the testhead DETECTOR 2 and VOLTAGE SENSE HI jacks (Figure 2-6). • Send source values using the :SOUR3:VOLT command where appropriate. • Calibrate each point using the :CAL:PROT:SOUR3 command. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-31 Table 2-12 Remote voltage bias source calibration summary Voltage bias channel Calibration voltages Detector 1 +20V 0V -20V Detector 2 +20V 0V -20V Calibration commands* :DIAG:KEIT:FCON:HI ON :OUTP1 ON :SOUR2:VOLT 20 :CAL:PROT:SOUR2 -<DMM_Reading> :SOUR2:VOLT 0 :CAL:PROT:SOUR2 -<DMM_Reading> :SOUR2:VOLT -20 :CAL:PROT:SOUR2 -<DMM_Reading> :OUTP1 OFF :DIAG:KEIT:FCON:HI OFF :DIAG:KEIT:FCON:HI ON :OUTP1 ON :SOUR3:VOLT 20 :CAL:PROT:SOUR3 -<DMM_Reading> :SOUR3:VOLT 0 :CAL:PROT:SOUR3 -<DMM_Reading> :SOUR3:VOLT -20 :CAL:PROT:SOUR3 -<DMM_Reading> :OUTP1 OFF :DIAG:KEIT:FCON:HI OFF *Command parameter values are negative of the displayed DMM reading. Step 6: Current measurement calibration Follow these steps to calibrate current measurements for both photodiode detector channels. Table 2-13 summarizes calibration currents and commands. 1. 2. 3. 4. Select the DMM DC voltage function, and enable auto-range. Temporarily short the ends of the DMM test leads together, and enable the REL mode to null offsets. Connect the DMM and 2kΩ resistor to the Model 2520 testhead DETECTOR 1 jack, as shown in Figure 2-7. Send the following command to select the 10mA range: :SENS2:CURR:RANG 10e-3 5. Put the unit into the DC mode: :SOUR1:FUNC:SHAP DC 6. Select positive current measurement polarity: :SENSE2:CURR:POL POS 2-32 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual 7. Send this command to turn on the outputs: :OUTP1 ON 8. Send the following command to output -20V: :SOUR2:VOLT -20 9. 10. Note the DMM voltage reading, then calculate the current from the characterized resistance value and DMM voltage reading: I = V/R Send the following command to calibrate the negative full-range current point: :CAL:PROT:SENS2 <Calculated_current> 11. Send the following command to output 0V: :SOUR2:VOLT 0 12. 13. Note the DMM voltage reading, then calculate the current from the characterized resistance value and DMM voltage reading: I = V/R Send the following command to calibrate the zero range current point: :CAL:PROT:SENS2 <Calculated_current> 14. Switch current measurement polarity to negative: :SENSE2:CURR:POL NEG 15. Calibrate the negative zero range current point: :CAL:PROT:SENS2 <Calculated_current> 16. Send the following command to output +20V: :SOUR1:VOLT 20 17. 18. Note the DMM voltage reading, then calculate the current from the characterized resistance value and DMM voltage reading: I = V/R Send the following command to calibrate the positive full-range current point: :CAL:PROT:SENS2 <Calculated_current> 19. 20. Note that if the measured voltage is negative, the current will be negative. Repeat steps 4 through 18 for the 20mA, 50mA, and 100mA ranges using Table 2-13 as a guide. Be sure to: • Select the appropriate range using the :SENS2:CURR:RANG <Range> command. • Send the appropriate calibration current values with the :CAL:PROT:SENS2 <Current> command. Turn off the outputs by sending: :OUTP1 OFF 21. Repeat steps 3 through 20 for the other photodiode current measurement channel. Be sure to: • Connect the DMM and resistor to the testhead DETECTOR 2 jack (Figure 2-8). • Use the :SOUR3:CURR:RANG command to select the correct range. • Use the :CAL:PROT:SOUR3 command for each calibration point. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-33 Table 2-13 Remote current measurement calibration currents and commands Channel Current range Test resistor* Detector 1 10mA 2kΩ Calibration currents* -10mA 0mA 0mA +10mA 20mA 1kΩ -20mA 0mA 0mA +20mA 50mA 400Ω -50mA 0mA 0mA +50mA Calibration commands* :OUTP1 ON :SENS2:CURR:RANG 10e-3 :SOUR1:FUNC:SHAP DC :SENSE2:CURR:POL POS :SOUR2:VOLT -20 :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 0 :CAL:PROT:SENS2 <Current> :SENSE2:CURR:POL NEG :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 20 :CAL:PROT:SENS2 <Current> :SENS2:CURR:RANG 20e-3 :SOUR1:FUNC:SHAP DC :SENSE2:CURR:POL POS :SOUR2:VOLT -20 :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 0 :CAL:PROT:SENS2 <Current> :SENSE2:CURR:POL NEG :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 20 :CAL:PROT:SENS2 <Current> :SENS2:CURR:RANG 50e-3 :SOUR1:FUNC:SHAP DC :SENSE2:CURR:POL POS :SOUR2:VOLT -20 :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 0 :CAL:PROT:SENS2 <Current> :SENSE2:CURR:POL NEG :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 20 :CAL:PROT:SENS2 <Current> * Nominal values shown. Calculate actual current from characterized resistance and DMM voltage reading: I = V/R. 2-34 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Table 2-13 (continued) Remote current measurement calibration currents and commands Channel Current range Test resistor* Detector 1 100mA 200Ω Calibration currents* -100mA 0mA 0mA +100mA Detector 2 10mA 2kΩ -10mA 0mA 0mA +10mA 20mA 1kΩ -20mA 0mA 0mA +20mA Calibration commands* :SENS2:CURR:RANG 100e-3 :SOUR1:FUNC:SHAP DC :SENSE2:CURR:POL POS :SOUR2:VOLT -20 :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 0 :CAL:PROT:SENS2 <Current> :SENSE2:CURR:POL NEG :CAL:PROT:SENS2 <Current> :SOUR2:VOLT 20 :CAL:PROT:SENS2 <Current> :OUTP1 OFF :OUTP1 ON :SENS3:CURR:RANG 10e-3 :SOUR1:FUNC:SHAP DC :SENSE3:CURR:POL POS :SOUR3:VOLT -20 :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 0 :CAL:PROT:SENS3 <Current> :SENSE3:CURR:POL NEG :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 20 :CAL:PROT:SENS3 <Current> :SENS3:CURR:RANG 20e-3 :SOUR1:FUNC:SHAP DC :SENSE3:CURR:POL POS :SOUR3:VOLT -20 :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 0 :CAL:PROT:SENS3 <Current> :SENSE3:CURR:POL NEG :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 20 :CAL:PROT:SENS3 <Current> * Nominal values shown. Calculate actual current from characterized resistance and DMM voltage reading: I = V/R. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-35 Table 2-13 (continued) Remote current measurement calibration currents and commands Channel Current range Test resistor* Detector 2 50mA 400Ω Calibration currents* -50mA 0mA 0mA +50mA 100mA 200Ω -100mA 0mA 0mA +100mA Calibration commands* :SENS3:CURR:RANG 50e-3 :SOUR1:FUNC:SHAP DC :SENSE3:CURR:POL POS :SOUR3:VOLT -20 :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 0 :CAL:PROT:SENS3 <Current> :SENSE3:CURR:POL NEG :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 20 :CAL:PROT:SENS3 <Current> :SENS3:CURR:RANG 100e-3 :SOUR1:FUNC:SHAP DC :SENSE3:CURR:POL POS :SOUR3:VOLT -20 :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 0 :CAL:PROT:SENS3 <Current> :SENSE3:CURR:POL NEG :CAL:PROT:SENS3 <Current> :SOUR3:VOLT 20 :CAL:PROT:SENS3 <Current> :OUTP1 OFF * Nominal values shown. Calculate actual current from characterized resistance and DMM voltage reading: I = V/R. 2-36 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual Step 7: Compliance calibration Follow the steps below to calibrate compliance. Table 2-14 summarizes calibration steps. 1. 2. 3. Connect the DMM to the Model 2520 testhead CURRENT OUTPUT jacks, as shown in Figure 2-9. Select the DMM DC volts function, and enable auto-range. Put the unit into the DC mode: :SOUR1:FUNC:SHAP DC 4. Send this command to turn on the source output: :OUTP1 ON 5. Send the following command to set the current to 100mA: :SOUR1:CURR 0.1 6. Set the voltage compliance to 10.5V: :SOUR1:VOLT:PROT 10.5 7. Note the DMM voltage reading, then send the value as the parameter for the following command: :CAL:PROT:SOUR1:PROT <DMM_Reading> For example, if the voltage is 10.45V, the correct command is: :CAL:PROT:SOUR1:PROT 10.45 8. Set the voltage compliance to 3V: :SOUR1:VOLT:PROT 3 9. Note the DMM voltage reading, then send the value as the parameter for the following command: :CAL:PROT:SOUR1:PROT <Voltage> 10. Send this command to turn off the output: :OUTP1 OFF Table 2-14 Remote compliance calibration summary Command Description :SOUR1:FUNC:SHAP DC :OUTP1 ON :SOUR1:CURR 0.1 :SOUR1:VOLT:PROT 10.5 :CAL:PROT:SOUR1:PROT <DMM_Reading> :SOUR1:VOLT:PROT 3 :CAL:PROT:SOUR1:PROT <DMM_Reading> :OUTP1 OFF Select DC source mode. Turn output on. Source 100mA. Set compliance to 10.5V. Calibrate 10.5V compliance. Set compliance to 3V. Calibrate 3V compliance. Turn output off. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-37 Step 8: Program calibration dates Use the following commands to set the calibration date and calibration due date: :CAL:PROT:DATE :CAL:PROT:NDUE <yyyy>, <mm>, <dd> <yyyy>, <mm>, <dd> (Calibration date) (Next calibration due date) Note that the year, month, and date must be separated by commas. Step 9: Save calibration constants Calibration is now complete. You can store the calibration constants in EEROM by sending the following command: :CAL:PROT:SAVE NOTE Calibration will be temporary unless you send the SAVE command. Step 10: Lock out calibration To lock out further calibration, send the following command after completing the calibration procedure: :CAL:PROT:LOCK 3 Routine Maintenance 3-2 Routine Maintenance Model 2520 Pulsed Laser Diode Test System Service Manual Introduction The information in this section deals with routine type maintenance that can be performed by the operator and includes information on line fuse replacement. Line fuse replacement WARNING Disconnect the line cord at the rear panel, and remove all test leads connected to the instrument before replacing the line fuse. The power line fuse is accessible from the rear panel and is integral with the AC power module (see Figure 3-1). Figure 3-1 Model 2520 rear panel WARNING: NO INTERNAL OPERATOR SERVICABLE PARTS, SERVICE BY QUALIFIED PERSONNEL ONLY. IEEE-488 (CHANGE IEEE ADDRESS WITH FRONT PANEL MENU) CAT I MADE IN U.S.A. PULSE SYNC OUT DIGITAL I/O ! RS-232 TRIGGER LINK TESTHEAD CONN 1 ! ! TESTHEAD CONN 2 CAUTION: LINE FUSE SLOWBLOW 1.6A, 250V LINE RATING 100-240VAC 50, 60Hz 140VA MAX. FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE FUSE WITH SAME TYPE AND RATING. Line Fuse Model 2520 Pulsed Laser Diode Test System Service Manual Routine Maintenance 3-3 Perform the following steps to replace the line fuse: 1. 2. Using a small flat-blade screwdriver, carefully release the locking tab that secures the fuse carrier to the power module. Pull out the fuse carrier, and replace the fuse with the type specified in Table 3-1. CAUTION 3. NOTE To prevent instrument damage, use only the fuse rating and type specified in Table 3-1. Re-install the fuse carrier, pushing it in firmly until it locks into place. If the power line fuse continues to blow, a circuit malfunction exists and must be corrected. Refer to the troubleshooting information in Section 4 of this manual for additional information. Table 3-1 Power line fuse Line voltage Fuse rating Keithley part no. 100-240V 1.6A slow blow, 250V, 5 × 20mm FU-106-1.6 4 Troubleshooting 4-2 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual Introduction This section of the manual will assist you in troubleshooting and repairing the Model 2520 Pulsed Laser Diode Test System. Included are self-tests, test procedures, troubleshooting tables, and circuit descriptions. Note that disassembly instructions are located in Section 5, and component layout drawings are at the end of Section 6. Safety considerations WARNING The information in this section is intended for qualified service personnel only. Do not perform these procedures unless you are qualified to do so. Some of these procedures may expose you to hazardous voltages that could cause personal injury or death. Use caution when working with hazardous voltages. Repair considerations Before making any repairs to the Model 2520, be sure to read the following considerations. CAUTION • • • • • The PC-boards are built using surface mount techniques and require specialized equipment and skills for repair. If you are not equipped and/or qualified, it is strongly recommended that you send the unit back to the factory for repairs or limit repairs to the PC-board replacement level. Without proper equipment and training, you could damage a PC-board beyond repair. Repairs will require various degrees of disassembly. However, it is recommended that the Front Panel Tests be performed prior to any disassembly. The disassembly instructions for the Model 2520 are contained in Section 5 of this manual. Do not make repairs to surface mount PC-boards unless equipped and qualified to do so (see previous CAUTION). When working inside the unit and replacing parts, be sure to adhere to the handling precautions and cleaning procedures explained in Section 5. Many CMOS devices are installed in the Model 2520. These static-sensitive devices require special handling as explained in Section 5. Whenever a circuit board is removed or a component is replaced, the Model 2520 must be recalibrated. See Section 2 for details on calibrating the unit. Power-on self-test During the power-on sequence, the Model 2520 will perform a checksum test on its EPROM and test its RAM. If one of these tests fails, the instrument will lock up. Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-3 Front panel tests There are three front panel tests: one to test the functionality of the front panel keys and two to test the display. In the event of a test failure, refer to Display board checks for details on troubleshooting the display board. KEYS test The KEYS test lets you check the functionality of each front panel key. Perform the following steps to run the KEYS test. 1. 2. 3. Display the MAIN MENU by pressing the MENU key. Using the EDIT keys, select TEST, and press ENTER to display the SELF-TEST MENU. Select DISPLAY-TESTS, and press ENTER to display the following menu: FRONT PANEL TESTS KEYS DISPLAY-PATTERNS CHAR-SET 4. 5. Select KEYS, and press ENTER to start the test. When a key is pressed, the label name for that key will be displayed to indicate that it is functioning properly. When the key is released, the message “No keys pressed” is displayed. Pressing EXIT tests the EXIT key. However, the second consecutive press of EXIT aborts the test and returns the instrument to the SELF-TEST MENU. Continue pressing EXIT to back out of the menu structure. DISPLAY PATTERNS test The display test lets you verify that each pixel and annunciator in the vacuum fluorescent display is working properly. Perform the following steps to run the display test: 1. Display the MAIN MENU by pressing the MENU key. 2. Select TEST, and press ENTER to display the SELF-TEST MENU. 3. Select DISPLAY-TESTS, and press ENTER to display the following menu: FRONT PANEL TESTS KEYS DISPLAY-PATTERNS CHAR-SET 4. Select DISPLAY-PATTERNS, and press ENTER to start the display test. There are five parts to the display test. Each time a front panel key (except EXIT) is pressed, the next part of the test sequence is selected. The five parts of the test sequence are as follows: • Checkerboard pattern (alternate pixels on) and all annunciators. • Checkerboard pattern and the annunciators that are on during normal operation. • Horizontal lines (pixels) of the first digit are sequenced. • Vertical lines (pixels) of the first digit are sequenced. • Each digit (and adjacent annunciator) is sequenced. All the pixels of the selected digit are on. 4-4 Troubleshooting 5. Model 2520 Pulsed Laser Diode Test System Service Manual When finished, abort the display test by pressing EXIT. The instrument returns to the FRONT PANEL TESTS MENU. Continue pressing EXIT to back out of the menu structure. CHAR SET test The character set test lets you display all characters. Perform the following steps to run the character set test: 1. 2. 3. Display the MAIN MENU by pressing the MENU key. Select TEST, and press ENTER to display the SELF-TEST MENU. Select DISPLAY-TESTS, and press ENTER to display the following menu: FRONT PANEL TESTS KEYS DISPLAY-PATTERNS CHAR-SET 4. 5. Select CHAR-SET, and press ENTER to start the character set test. Press any key except EXIT to cycle through all displayable characters. When finished, abort the character set test by pressing EXIT. The instrument returns to the FRONT PANEL TESTS MENU. Continue pressing EXIT to back out of the menu structure. Principles of operation The following information is provided to support the troubleshooting tests and procedures covered in this section of the manual. Refer to the following drawings: Figure 4-1 — Overall block diagram Figure 4-2 — Analog circuitry block diagram Figure 4-3 — Power supply block diagram Figure 4-4 — Digital circuitry block diagram Overall block diagram Figure 4-1 shows an overall block diagram of the Model 2520. Circuitry may be divided into two general areas: • • Analog circuits — includes measurement circuits for voltage, and I-V converter for current, A/D converters, and voltage bias and current source circuits. Digital circuits — includes the microcomputer that controls the analog section, front panel, and GPIB and RS-232 ports, the DSP (digital signal processor), and associated interfacing and data storage circuits. Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-5 Figure 4-1 Overall block diagram GPIB Front Panel Keypad RS-232 2 Line VFD MC68332 Microprocessor Digital I/O Trigger Link DSP SRAM Detector 1 D/A Voltage Source Detector 1 ±20V, 100mA Max 10MHz A/D I/V Converter Detector 1 (4 Current Ranges) Detector 2 D/A Voltage Source Detector 2 ±20V,100mA Max 10MHz A/D I/V Converter Detector 2 (4 Current Ranges) Laser D/A Laser Diode Current Source 1A, 10V DC 5A, 9V Pulse PULSED OUT 10MHz A/D Voltage Measurement (2 Voltage Ranges) PULSED SENSE DETECTOR 1 DETECTOR 2 4-6 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual Analog circuits Figure 4-2 shows a simplified block diagram of the analog circuits. Measurement circuits Voltage measurement circuits The laser diode voltage measurement circuits consist of U12, U13, and associated circuitry. The two sections of U12 provide buffering for the HI and LO sense lines, while U13 controls ranging with appropriate feedback elements. Current measurement circuits Signal conditioning for the detector input currents are provided by I-V converters, which convert the input signal currents to voltages that can be used by the A/D converters. U7, U8, Q10, and Q11 form a compound op amp for detector #1 I-V conversion, while U10, U17, Q15, and Q16 make up an identical op amp for detector #2 I-V conversion. Current ranging is provided by selecting various feedback resistors for the corresponding current ranges (10mA, 20mA, 50mA, and 100mA). A/D converters Each of the three measurement channels has its own 10MHz, 14-bit A/D converter. U31 provides A/D conversion for laser diode voltage measurements, while U43 and U53 perform A/D conversion for detector 1 and detector 2 current measurements, respectively. A/D digital data is stored in high-speed FIFO (first-in, first-out) SRAM circuits (U27, U29, U38-U42, and U49) for use by the DSP section (described below). Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting Figure 4-2 Analog circuitry block diagram Voltage Clamp Laser Diode Current Source Control Data From MPU High DAC U54 Low DAC U1 Pulse High/Low Switch U5 U4, U6 U16,Q9 Current Amplifiers Output Stage U8, U18 Q10-Q12 PULSED OUT Terminals Detector 1 Voltage Bias Source Control Data From MPU DAC U1 Amplifier and Current Drive DETECTOR 1 Bias Terminal U20 Detector 2 Voltage Bias Source Control Data From MPU DAC U2 Amplifier and Current Drive DETECTOR 2 Bias Terminal U3 Laser Diode Voltage Measurement Sample Data to SRAM and DSP A/D Converter Buffer and Ranging U31 U12,U13 PULSED SENSE Terminals Detector 1 Current Measurement Sample Data to SRAM and DSP A/D Converter U43 I-V Converter and Ranging U7,U8 Q10,Q11 DETECTOR 1 Current Input Terminal Detector 2 Current Measurement Sample Data to SRAM and DSP A/D Converter U53 I-V Converter and Ranging U10,U17 Q15,Q16 DETECTOR 2 Current Input Terminal 4-7 4-8 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual Source circuits Voltage bias source circuits Each Model 2520 voltage bias source is a digitally controlled source that can source up to ±20V @ 100mA. Digital control information from the MPU is converted by a DAC into an equivalent analog signal. U1 converts the detector 1 source data, while U2 converts detector 2 source data. Gain and 100mA drive capability for detector 1 and detector 2 sources, respectively, are provided by U20 and U3 to provide the full ±20V, 100mA output capability for each source. Current pulse source circuits The Model 2520 current source can output a maximum current of 1A DC @10V (10W) or 5A @ 9V (45W) current pulses. DC and pulse high current source data from the MPU is converted into an analog signal by a 16-bit DAC made up of U54 and associated components. Pulse low data is converted by DAC U1, and U5 performs pulse high/low switching. The signal from U5 is amplified by the current amplifiers, U8 and U18, and applied to the output stage (Q10 - Q12), which provides the current drive capability for the current source. The voltage clamp circuit made up of U4, U6, U16, and Q9 maintains the output voltage at the programmed compliance value regardless of load, while the compliance detection circuit made up of U9 and U19 provides feedback to the MPU for an over-compliance condition. Over temperature detection for the current source is performed by RT1, R46, U15, and associated components. Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-9 Power supply Figure 4-3 shows a block diagram of the Model 2520 power supply system. The supply has two separate power transformers, T1 and T2, as well as both regulated and unregulated supply voltages. Unregulated circuits include the -8VF1 supply and -25VF1 supply that powers the output stage. Regulated circuits include ±5VFA, ±12VF, +12VD, and ±25VF supplies to power the various circuits throughout the instrument. Figure 4-3 Power supply block diagram Analog Circuits ±5V ±8V ±12V ±25V Analog Supplies Line In 100-240V AC Line Filter Power Transformers Current Source Output Stage ±25V Digital Circuits +5VD +12VD Digital Supply 4-10 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual Digital circuitry Refer to Figure 4-4 for the following discussion on digital circuitry. Microcontroller The core digital circuitry uses a Motorola 68332 microcontroller (U15) running at 16.78MHz. The memory configuration includes a flash EEPROM (U3 and U4) and a RAM U2 and U17). Flash ROM support allows internal firmware upgrades using either the serial or GPIB port for downloading new firmware. All calibration constants and the saved setups are stored in a separate serial EEPROM (U13). I/O circuits External communication is provided via GPIB and serial interfaces. A 9914 GPIB IEEE-488 standard interface IC is used for the GPIB (U5), and an IC (U20) provides the voltage conversion for the RS-232 port. U35 provides interfacing for the Digital I/O port, while U46 and Q6-Q11 provide Trigger Link I/O interfacing. Digital signal processor U47 is the DSP IC that processes raw voltage and current samples into final readings. Voltage and current data for the DSP is read from the high-speed FIFO (first-in, first-out) SRAM circuits (U27, U29, U38-U42, and U49) after being stored there by the A/D converters. Display board circuits The display board includes a microcontroller (U902) that controls the VFD (vacuum fluorescent display) and interprets key data. The microcontroller has four peripheral I/O ports that are used for the various control and read functions. The VFD (vacuum fluorescent display) module (DS901) can display up to 49 characters. Each character is organized as a 5 × 7 matrix of dots or pixels and includes a long underbar segment to act as a cursor. The display uses a common multiplexing scheme with each character refreshed in sequence. Circuitry includes the grid drivers and dot drivers. Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-11 Figure 4-4 Digital circuitry block diagram ROM RAM U3, U4 U2, U17 Serial Interface U20 Reset RS-232 Interface E 2 PROM U13 GPIB Microprocessor U15 DSP U5, U6 U19 U47 Data From A/D Converters IEEE-488 Interface To Display Board Controller 16.78MHz SRAM U27, U29 U38-U42, U49 To Current and Voltage Source Control DACs Trigger U46, Q6-Q11 Digital I/O U35 Trigger Link Digital I/O 4-12 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting Troubleshooting information for the various circuits is summarized below. Refer to the component layout drawings at the end of Section 6 for component locations. Display board checks If the front panel display tests indicate that there is a problem on the display board, use Table 4-1. See Principles of operation for display circuit theory. Table 4-1 Display board checks Step 1 2 3 4 5 6 Item/ component Required condition Front panel test Verify that all segments operate. J1033 +5V, ±5% U902, pin 1 Goes low briefly on power up, and then goes high. U902, pin 43 4MHz square wave. U902, pin32 Pulse train every 1 ms. Brief pulse train when front panel key U902, pin 33 is pressed. Remarks Use front panel display test. Digital +5V supply. Microcontroller RESET. Controller 4MHz clock. Control from main processor. Key down data sent to main processor. Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-13 Power supply checks Power supply problems can be checked out using Table 4-2. See Principles of operation for circuit theory on the power supply. Table 4-2 Power supply checks Step Item/ component* Required condition Remarks 1 2 3 4 5 6 7 8 9 10 11 12 Line fuse Line power TP1 TP2 TP14 TP15 TP16 TP20 TP21 TP22 TP23 TP32 Check continuity. Plugged into live receptacle, power on. +25V, ±10% -25V, ±10% +25V, ±5% +12V, ±5% +5V, ±5% +5V, ±5% -5V, ±5% +12V, ±5% -12V, ±5% +3.3V, ±5% Remove to check. Check for correct power-up sequence. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. Referenced to jumper W3. * Test points (TP) are marked on circuit boards. 4-14 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual Digital circuitry checks Digital circuit problems can be checked out using Table 4-3. See Principles of operation for a digital circuit description. Table 4-3 Digital circuitry checks Step Item/ component Required condition Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Power-on test Clip W2 U15 pin 7 U15 pin 68 U15, A0-A18 U15, D0-D15 U15 pin 66 U20 pin 7 U20 pin 8 U5 pins 34-42 U5 pins 26-31 U5 pin 24 U5 pin 25 U15 pin 43 U15 pin 44 U15 pin 45 U15 pin 47 RAM OK, ROM OK. Digital common. +5V Low on power-up, then goes high. Check for stuck bits. Check for stuck bits. 16.78MHz. Pulse train during RS-232 I/O. Pulse train during RS-232 I/O. Pulse train during IEEE-488 I/O. Pulses during IEEE-488 I/O. Low with remote enabled. Low during interface clear. Pulse train. Pulse train. Pulse train. Pulse train. Verify that RAM and ROM are functional. All signals referenced to digital common. Digital logic supply. MPU RESET line. MPU address bus. MPU data bus. MPU clock. RS-232 TX line. RS-232 RX line. IEEE-488 data bus. IEEE-488 command lines. IEEE-488 REN line. IEEE-488 IFC line. D_RETURN_DATA D_SPI_DATA D_SPI_CLK D_SPI_STB Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting Analog circuitry checks Table 4-4 summarizes analog circuitry checks. Table 4-4 Analog circuitry checks Step Item/component Required condition Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DETECTOR 1 jack TP3 TP4 DETECTOR 2 jack TP17 TP18 PULSED SENSE jacks LASER VL range TP5 TP6 Bias source 1 U20, pin 6 Bias source 2 U3, pin 6 LASER IL source LASER IL source TP40 TP7 Apply +20mA +2.5V* -2.5V* Apply +20mA +2.5V* -2.5V* Apply +10V Select 10V range -2.5V* +2.5V* Set to +20V +20V* Set to +20V +20V* 500mA range 500mA output +10V** +1.4V* Select detector 1 20mA range. Detector 1 I-V converter high output. Detector 1 I-V converter low output. Select detector 2 20mA range. Detector 2 I-V converter high output. Detector 2 I-V converter low output. Input 10V to V measure circuit. **Referenced to TP6, OUTPUT ON. **Referenced to M20, OUTPUT ON. V measure high output. V measure low output. Output +20V bias value. Bias source #1 output. Output +20V bias value. Bias source #2 output. Set to 500mA range, DC mode. Output 500mA. I source pulse high DAC output. Current amplifier input. 4-15 4-16 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual No comm link error A “No Comm Link” error indicates that the front panel display processor has stopped communicating with the main processor, which is located on the motherboard. This error indicates that the main processor ROMs (U3 and U4) may require re-seating in their sockets. The ROMs may be reseated as follows: 1. 2. 3. 4. Turn off the power, and disconnect the line cord and all other test leads and cables from the instrument. Remove the case cover as outlined in Section 5. Locate the firmware ROMs, U3 and U4, located on the motherboard. These ROMs are the only IC installed in a socket. (Refer to the component layout drawing at the end of Section 6 for exact location.) Carefully push down on the ROM ICs to make sure it is properly seated in its socket. CAUTION 5. Be careful not to push down excessively. The motherboard could crack. Connect the line cord, and turn on the power. If the problem persists, additional troubleshooting will be required. 5 Disassembly 5-2 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual Introduction This section explains how to handle, clean, and disassemble the Model 2520 Pulsed Laser Diode Test System. Disassembly drawings are located at the end of this section. Handling and cleaning To avoid contaminating PC board traces with body oil or other foreign matter, avoid touching the PC board traces while you are repairing the instrument. Certain board areas have high-impedance devices or sensitive circuitry where contamination could cause degraded performance. Handling PC boards Observe the following precautions when handling PC boards: • • • • • Wear cotton gloves. Only handle PC boards by the edges and shields. Do not touch any board traces or components not associated with repair. Do not touch areas adjacent to electrical contacts. Use dry nitrogen gas to clean dust off PC boards. Solder repairs Observe the following precautions when you must solder a circuit board: • • • • Use an OA-based (organic activated) flux, and take care not to spread the flux to other areas of the circuit board. Remove the flux from the work area when you have finished the repair by using pure water with clean, foam-tipped swabs or a clean soft brush. Once you have removed the flux, swab only the repair area with methanol, then blow-dry the board with dry nitrogen gas. After cleaning, allow the board to dry in a 50°C, low-humidity environment for several hours. Model 2520 Pulsed Laser Diode Test System Service Manual Disassembly 5-3 Static sensitive devices CMOS devices operate at very high impedance levels. Therefore, any static that builds up on you or your clothing may be sufficient to destroy these devices if they are not handled properly. Use the following precautions to avoid damaging them: CAUTION • • • • • • • Many CMOS devices are installed in the Model 2520. Handle all semiconductor devices as being static sensitive. Transport and handle ICs only in containers specially designed to prevent static build-up. Typically, you will receive these parts in anti-static containers made of plastic or foam. Keep these devices in their original containers until ready for installation. Remove the devices from their protective containers only at a properly grounded work station. Also, ground yourself with a suitable wrist strap. Handle the devices only by the body; do not touch the pins. Ground any printed circuit board, into which a semiconductor device is to be inserted, to the bench or table. Use only anti-static type desoldering tools. Use only grounded-tip solder irons. Once the device is installed in the PC board, it is normally adequately protected, and you can handle the boards normally. Assembly drawings Use the assembly drawings located at the end of this section to assist you as you disassemble and re-assemble the Model 2520. Also, refer to these drawings for information about the Keithley part numbers of most mechanical parts in the unit. 5-4 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual Case cover removal Follow the steps below to remove the case cover to gain access to internal parts. WARNING 1. 2. NOTE 3. 4. 5. Before removing the case cover, disconnect the line cord and any test leads from the instrument. Remove handle — The handle serves as an adjustable tilt-bail. Adjust its position by gently pulling it away from the sides of the instrument case and swinging it up or down. To remove the handle, swing the handle below the bottom surface of the case and back until the orientation arrows on the handles line up with the orientation arrows on the mounting ears. With the arrows lined up, pull the ends of the handle away from the case. Remove mounting ears — Remove the screw that secures each mounting ear. Pull down and out on each mounting ear. When re-installing the mounting ears, make sure to mount the right ear to the right side of the chassis, and the left ear to the left side of the chassis. Each ear is marked “RIGHT” or “LEFT” on its inside surface. Remove rear bezel — To remove the rear bezel, loosen the two screws that secure the rear bezel to the chassis, then pull the bezel away from the case. Remove bottom screws — Remove the six screws that secure the case to the chassis. They are located on the bottom of the case. Remove chassis — To remove the case, grasp the front bezel of the instrument, and carefully slide the chassis forward. Slide the chassis out of the metal case. Motherboard removal Perform the following steps to remove the motherboard. This procedure assumes that the case cover is already removed. 1. 2. Remove the IEEE-488, DIGITAL I/O, RS-232, and TESTHEAD CONN 1 fasteners. The IEEE-488, DIGITAL I/O, RS-232, and TESTHEAD CONN 1 connectors each have two screws that secure the connectors to the rear panel. Remove these screws. Remove the motherboard mounting screws. Remove the five mounting screws that secure the motherboard to the chassis. Model 2520 Pulsed Laser Diode Test System Service Manual 3. 4. Disassembly 5-5 Unplug cables: • Unplug the ribbon cables from J1007 and J1033. • Unplug the cable going to the power supply module from J1011. • Unplug the cable going to the OUTPUT indicator from J1034. • Unplug the wires going to the rear panel PULSE SYNC OUT jack from J1006. Remove the motherboard. Slide the motherboard forward slightly until the rear panel connectors clear the holes in the rear panel, then remove the board. During re-assembly, replace the motherboard, and start the IEEE-488, DIGITAL I/O, RS-232, and TESTHEAD CONN1 connector screws and the board mounting screws. Tighten all the fasteners once they are all in place and the board is correctly aligned. Be sure to plug in all cables. Front panel disassembly Use the following procedure to remove the display board and/or the push-button switch pad. 1. 2. 3. 4. Remove the front panel assembly. This assembly has four retaining clips that snap onto the chassis over four pem nut studs. Two retaining clips are located on each side of the front panel. Pull the retaining clips outward and, at the same time, pull the front panel assembly forward until it separates from the chassis. Unplug the display board ribbon cables. Using a thin-bladed screwdriver, pry the plastic PC board stop (located at the bottom of the display board) until the bar separates from the casing. Pull the display board from the front panel. Remove the switch pad by pulling it from the front panel. 5-6 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual Removing power components The following procedures to remove the power supply and/or power module require that the case cover and motherboard be removed, as previously explained. Power supply module removal Perform the following steps to remove the power supply module: 1. 2. Disconnect the wires that connect the power supply module on the bottom of the chassis to the rear panel power module. Remove the screws that secure the power supply to the chassis bottom, then remove the module. Power module removal Perform the following steps to remove the rear panel power module: 1. 2. Disconnect the power module's ground wire. This green and yellow wire connects to a threaded stud on the chassis with a kep nut. Squeeze the latches on either side of the power module while pushing the module from the access hole. Instrument re-assembly Re-assemble the instrument by reversing the previous disassembly procedures. Make sure that all parts are properly seated and secured, and that all connections are properly made. WARNING To ensure continued protection against electrical shock, verify that power line ground (green and yellow wire attached to the power module) is connected to the chassis. Also make sure the ground wires are attached to the power transformer mounting screws. Also ensure the six bottom case screws are properly installed to secure and ground the case cover to the chassis. Model 2520 Pulsed Laser Diode Test System Service Manual Disassembly 5-7 Testhead disassembly Follow the procedures below in the following order to disassemble the testhead. Case disassembly 1. 2. 3. Remove the eight screws that secure the case top to the case bottom. Remove the nuts and washers that secure the four BNC PULSED and two triax DETECTOR jacks to the front panel. Slide the case top forward until it clears the BNC and triax jacks, then continue sliding the case top forward away from the case bottom. Output board removal 1. 2. 3. 4. 5. Remove the two screws that secure the REMOTE INTERLOCK connector to the rear panel. Remove the nut that secures the KEY INTERLOCK to the rear panel. Unplug the ribbon cable from J4. Remove the three screws that secure the output board to the standoffs. Pull the output board forward until the KEY INTERLOCK and REMOTE INTERLOCK connector clear the rear panel, then remove the output board. Input board removal 1. 2. 3. 4. 5. Remove the two screws that secure the MAINFRAME CONN 1 connector to the front panel. Unplug the MAINFRAME CONN 2 ribbon cables from the input board. Unplug the INTERLOCK STATUS and POWER ON indicator light cables from J5 and J6. Remove the screws and standoffs that secure the input board to the case bottom. Pull the input board forward until the MAINFRAME CONN 1 connector clears the rear panel, then carefully remove the input board from the case bottom. Testhead re-assembly Re-assemble the testhead by reversing the above procedure. Be sure that all cables are connected, and that all screws, standoffs, and nuts are installed and properly secured. 6 Replaceable Parts 6-2 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Introduction This section contains replacement parts information and component layout drawings for the Model 2520 Pulsed Laser Diode Test System. Parts lists The electrical parts lists for the Model 2520 are shown in tables at the end of this section. For part numbers to the various mechanical parts and assemblies, use the Miscellaneous parts list and the assembly drawings provided at the end of Section 5. Ordering information To place an order, or to obtain information concerning replacement parts, contact your Keithley representative or the factory (see inside front cover for addresses). When ordering parts, be sure to include the following information: • • • • • Instrument model number (Model 2520) Instrument serial number Part description Component designation (if applicable) Keithley part number Factory service If the instrument is to be returned to Keithley Instruments for repair, perform the following: • • • • Call the Repair Department at 1-800-552-1115 for a Return Material Authorization (RMA) number. Complete the service form at the back of this manual, and include it with the instrument. Carefully pack the instrument in the original packing carton. Write ATTENTION REPAIR DEPARTMENT and the RMA number on the shipping label. Component layouts The component layouts for the circuit boards are provided on the following pages. Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-3 Table 6-1 Mainframe digital board parts list Circuit designation Description Keithley part no. C10 C105,C106,C146,C147,C186,C187 C108 C111 C116 C128-C132,C136,C137,C1, C17,C22, C28,C30 C13,C15,C83-C85 C133-C135,C60,C63-C65,C67, C72,C76, C82 C14 C140,C141,C169-C171,C178,C179, C182,C183 C142-C145,C159,C166-C168, C173-C177,C184 C148-C153 C158 C16,C46-C49,C101,C102,C104, C138,C139 C172 C180,C181 C185,C103,C107,C110,C112,C113, C120-C127 C189 C190,C87,C93-C96,C100,C109, C117-C119 C19-C21,C42-C45,C154,C160, C163-C165,C188 C202-C205,C207,C210-C214 C206,C208,C309,C310.C311 C216,C217,C219,C220,C222, C224-C226,C228 C218,C221,C223,C279,C281, C283-C286 C227,C229,C230,C292-C294 C232-C236,C191,C192,C194, C196,C199 CAP, .33UF, 20%, 50V, CERAMIC CAP, 22P, 5%, 100V, CERAMIC CAP, 1UF, 20%, 35V, TANTALUM CAP, .1UF, 20%,100V, CERAMIC CAP, 10U, 20%, 16V, TANTALUM CAP, 22U, 20%, 25V, ALUM ELEC C-237-.33 C-465-22P C-494-1 C-436-.1 C-546-10 C-609-22 CAP, 220PF, 10%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-451-220P C-418-.1 CAP, 2200P, 1%, 50V, CERAMIC CAP, 22U, 20%, 25V, ALUM ELEC C-532-2200P C-609-22 CAP, .1UF, 20%, 50V, CERAMIC C-418-.1 CAP, 1000P, 10%, 100V, CERAMIC CAP, 100U, 20%, 16V, ALUM ELEC CAP, 100PF, 5%, 100V, CERAMIC C-451-1000P C-547-100 C-465-100P CAP, 33PF, 5%, 100V, CERAMIC CAP, 100PF, 5%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-465-33P C-465-100P C-418-.1 CAP, .01uF, 20%, 50V, CERAMIC CAP, 22U, 20%, 25V, ALUM ELEC C-418-.01 C-609-22 CAP, .01uF, 20%, 50V, CERAMIC C-418-.01 CAP, .1UF, 20%, 50V, CERAMIC CAP, .01uF, 20%, 50V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-418-.1 C-418-.01 C-418-.1 CAP, .01uF, 20%, 50V, CERAMIC C-418-.01 CAP, 100P, 10%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-451-100P C-418-.1 6-4 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-1 (continued) Mainframe digital board parts list Circuit designation Description Keithley part no. C237 C239,C263,C287 C240-C245,C250,C253-C262, C264-C278,C282 C246,C247,C249,C251,C252 C25,C41 C26,C114,C155,C157 C27 C280 C288-C291,C295-C300,C307, C308,C238 C301-C306,C193,C195,C197,C198, C200,C201 C31,C66,C68,C70,C74,C77-C81 C32,C37,C38,C40,C50-C54,C59, C312-C320 C33,C35,C36,C57,C58,C61,C62, C71,C75 C34 C39 C4,C9,C24 C55,C56 C6 C69,C73 C8,C115,C156,C161,C162 C86,C88-C92,C97-C99,C11, C12,C18, C23,C29 CR1,CR2 CR13,CR14,CR17,CR18, CR25-CR30 CR15,CR16 CR19-CR23 CAP, 1000P, 10%, 100V, CERAMIC CAP, 47P, 5%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-451-1000P C-465-47P C-418-.1 CAP, 220PF, 10%, 100V, CERAMIC CAP, 15P, 1%, 100V, CERAMIC CAP, 470U, 20%, 25V, ALUM ELEC CAP, 100P, 10%, 100V, CERAMIC CAP, 47PF, 10%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-451-220P C-512-15P C-478-470 C-451-100P C-451-47P C-418-.1 CAP, .01uF, 20%, 50V, CERAMIC C-418-.01 CAP, 22U, 20%, 25V, ALUM ELEC CAP, .1UF, 20%, 50V, CERAMIC C-609-22 C-418-.1 CAP, 47U, 20%, 50V, ALUM C-579-47 CAP, 470U, 20%, 50V, ALUM ELEC CAP, 47PF, 10%, 100V, CERAMIC CAP, 22UF, 20%, 25V, TANTALUM CAP, 1000PF, 10%, 50V, MONO CERAMIC CAP, 470U, 20%, 25V, ALUM ELEC CAPACITOR CAP, .1UF, 10%, 25V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-570-470 C-451-47P C-440-22 C-452-1000P C-557-470 C-606-470 C-495-.1 C-418-.1 DIODE, SWITCHING, MMBD914 DIODE, DUAL SWITCHING, BAV99L RF-83 RF-82 DIODE, SCHOTTKY BARRIER, 50V, BAS86 DIODE, DUAL COMMON ANODE, BAW56LT2 DIODE, MBR5130LT3 ULTRAFAST POWER RECTIFIER ULTRAFAST POWER RECTIFIER RF-129 RF-98 CR24 CR3,CR4,CR8-CR11 CR5,CR6 RF-115 RF-105 RF-107 Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-5 Table 6-1 (continued) Mainframe digital board parts list Circuit designation Description Keithley part no. CR7,CR12 ULTRA FAST BRIDGE RECTIFIER, EDF1BM POLYSWITCH, SMD030-2 4-40X5/16 PHILLIPS PAN HD HEAT SINK CONN, MINI-D RIBBON, 26 PINS CONN, CIRCULAR DIN CONN, D-SUB DUAL STACK M-F LATCHING HEADER, FRICTON, SGL ROW CONN, HEADER, 36 PINS CONN, RIGHT ANGLE, 24 PIN CONN, HEADER, STRAIGHT SOLDER PIN CONN, DUAL, 7-PIN-BERG CONN, MALE, 4 PIN CONN, BERG CONN, HEADER, STRAIGHT SOLDER PIN FERRITE BEAD FERRITE CHIP, 600 OHM, BLM32A07 INDUCTOR INDUCTOR FERRITE CHIP, 600 OHM, BLM32A07 RF-123 FERRITE BEAD TRANS, N CHANNEL MOSFET, BUZ11 TRANS, NPN, MMBT3904 TRANS, N-MOSFET, VN0605T RES, 10K, 1%, 100MW, THICK FILM CH-91 TG-211 TG-238 TG-243 R-418-10K RES, 100, 1%, 100MW, THICK FILM RES, 4.75K, 1%, 100MW, THICK FILM RES, 100, 1%, 100MW, THICK FILM RES, 15k, 1%, 100MW, THICK FILM RES, 499, 1%, 100MW, THICK FILM RES, 2.21K, 1%, 100MW, THICK FILM RES, 475, 1%, 100MW, THICK FILM R-418-100 R-418-4.75K R-418-100 R-418-15K R-418-499 R-418-2.21K R-418-475 F1 FOR CS-501 HS1,HS2,HS21-HS26 J1003 J1004 J1005 J1006,J1034 J1007 J1008 J1009 J1010 J1011 J1012 J1033 L1,L3,L16-L18,L20,L21 L2,L4-L15,L19,L22-L28,L30,L32 L29 L31 L33,L34,L36-L39,L42-L44, L47-L52, L55-L57 L35 Q1,Q2 Q3,Q5 Q4,Q6-Q11 R1,R2,R13,R14,R34-R37,R59-R61, R68,R73 R111-R113 R117,R122,R146 R118,R119,R126-R129,R139 R120 R123 R125 R130,R132,R147 FU-103 4-40X5/16PPH HS-55 CS-1105-26 CS-762 CS-1072-1 CS-724-3 CS-368-36 CS-501 CS-368-10 CS-389-5 CS-288-4 CS-339 CS-368-16 CH-91 CH-62 CH-105-1 CH-89-1 CH-62 6-6 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-1 (continued) Mainframe digital board parts list Circuit designation Description Keithley part no. R131 R133,R136,R138,R163-R165,R175 R134 R135,R137 R140,R167,R169 R15,R16,R38-R40 R152,R154,R155 R158,R159,R160,R161 R162,R166 R168,R170,R200,R202-R206,R219, R220,R233 R17,R18,R19,R20,R32 R176-R179,R207-R210,R221-R224 R180,R181,R211,R212,R225,R226 R182-R184,R213-R215,R227-R229 R185,R218,R235 R189-R192,R195,R196 R216,R217,R230 R23,R26,R28 R231,R193,R194,R197-R199,R201 R232,R236,R171-R174,R186-R188 R234,R121,R141-R145,R148-R151, R153,R157 R237-R242 R24,R25,R27,R33 R29,R49-R54,R56,R75-R80,R104 R3,R46,R48 R30 R31 R4 R41,R43 R42,R44 R45,R47 R5 R57 RES, 24.3, 1%, 100MW, THICK FILM RES, 1K, 1%, 100MW, THICK FILM RES, 30.1K, 1%, 100MW, THICK FILM RES, 200, 1%, 100MW, THICK FILM RES, 100, 1%, 100MW, THICK FILM THICK FILM SMT RES, 475, 1%, 1/4W, METAL FILM RES, 226, .1%, 1W, THICK FILM RES, 10K, 1%, 100MW, THICK FILM RES, 10K, 1%, 100MW, THICK FILM R-418-24.3 R-418-1K R-418-30.1K R-418-200 R-418-100 TF-278-100 R-391-475 R-418-226 R-418-10K R-418-10K RES, 475, 1%, 1/4W, METAL FILM RES, 909, 1%, .1W, THIN FILM RES, 71.5, 1%, 100MW, THICK FILM RES, 604, 1%, .1W, THIN FILM RES, 2K, 1%, 100MW, THICK FILM RES, 5.11K, 1%, 100MW, THICK FILM RES, 715, 1%, 100MW, THIN FILM RES, 100, 1%, 1/4W, METAL FILM RES, 49.9, 1%, 100MW, THICK FILM RES, 100, 1%, 100MW, THICK FILM RES, 10K, 1%, 100MW, THICK FILM R-391-475 R-438-909 R-418-71.5 R-438-604 R-418-2K R-418-5.11K R-438-715 R-391-100 R-418-49.9 R-418-100 R-418-10K RES, 49.9, 1%, 1/4W, METAL FILM RES, 226, .1%, 1W, THICK FILM RES, 100, 1%, 100MW, THICK FILM RES, 2K, 1%, 100MW, THICK FILM RES, 332, 10%, 1/4W, METAL FILM RES, 150, 1%, 100MW, THICK FILM RES, 332K,1%, 100MW, THICK FILM RES, 4.75K, 1%, 100MW, THICK FILM RES, 249,1%, 100MW, THICK FILM RES, 221, 1%, 100MW, THICK FILM RES, 10M, 1%, 125MW, THICK FILM RES, 33, 5%, 250mW, METAL FILM R-391-49.9 R-418-226 R-418-100 R-418-2K R-391-332 R-418-150 R-418-332K R-418-4.75K R-418-249 R-418-221 R-418-10M R-376-33 Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-7 Table 6-1 (continued) Mainframe digital board parts list Circuit designation Description Keithley part no. R58 R62 R67,R87 R6-R11,R55,R63-R66,R69-R72, R110 R74,R89-R92,R94-R103,R114 R81-R86,R105,R106,R115,R116 R88,R93,R107,R108,R109 SO37,SO3,SO4 T1 T2 TP13 U1 U13 U15 U16 RES, 20, 1%, 100MW, THICK FILM RES, 100, 5%, 250MW, METAL FILM RES, .0499, 1%, 100MW, THICK FILM RES, 1K, 1%, 100MW, THICK FILM R-418-20 R-376-100 R-418-.0499 R-418-1K RES, 10K, 1%, 100MW, THICK FILM RES, 49.9, 1%, 100MW, THICK FILM RES, 10, 10%, 100MW, THICK FILM SOCKET, PLCC-032-T-A TRANSFORMER TRANSFORMER SURFACE MOUNT PCB TEST POINT IC, HIGH SPEED PWN CONTROLLER IC, SERIAL EPROM 24LC16B IC, MICROCONTROLLER MC68332-FC IC, 2 INPUT EXCLUSIVE OR GATE, NC7SZ86 IC, OCTAL INTER BUS TRANS, 75161 IC, 256K X 16 BIT CMOS RAM, 17NS IC, +5V RS-232 TRANSCEIVER, MAX202 IC, VOLTAGE REGULATOR, LM317T IC, VOLTAGE REGULATOR, LM337MP IC, +5V VOLTAGE REGULATOR, LM2940CT IC, -5V LOW DROPOUT REGULATOR LARGE SCALE IC SMT IC, HEX SCHMITT INVERTER IC, 16 BIT BIDIRECTIONAL TRANSCEIV PROGRAMMED ROM IC, 14 BIT MSPS A/D CONVERTOR IC, CMOS ANAL SWITCH, DG444DY IC, HIGH SPEED OP AMP DUAL IC, PROTECTED QUAD POWER DRIVERS IC, STEP-DOWN VOLTAGE REGULATOR PROGRAMMED ROM R-418-10K R-418-49.9 R-418-10 SO-143-32 TR-351A TR-350A CS-1026 IC-1120 LSI-153 LSI-161 IC-1180 U19 U2,U17 U20 U21,U23 U22,U24 U25 U26 U27,U39,U40 U28,U30 U29,U41,U42 U3 U31,U43,U53 U32,U44,U56 U33,U45,U57 U35 U36 U37 IC-647 LSI-249-1 IC-952 IC-317 IC-309 IC-576 IC-1370 LSI-239-1 IC-1368 LSI-265 2520-800B01 LSI-264 IC-866 IC-1429 IC-1212 IC-1369 2520-801B01 6-8 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-1 (continued) Mainframe digital board parts list Circuit designation Description Keithley part no. U38,U49 U4 U47 U48 U5 U50 U51,U52 U54 U55 U58 U59 U6 U60 U7,U9,U11,U12,U14 U8,U10,U18,U34,U46 VR1 W1-W4 Y1 Y2 32 BIT BUS SWITCH, HOTSWITCH PROGRAMMED ROM LARGE SCALE IC SMT IC, QUAD 2 INPUT OR GATES IC, GPIB ADAPTER, 9914A IC, QUAD 2 INPUT NOR GATES IC, HEX INVERTER IC, 16 BIT MULTIPLYING DAC IC, DUAL FET OP AMP IC, 8 STAGE SHIFT, C074HC409AM IC, HEX INVERTER IC, OCTAL INTERFACE BUS, 75160 IC, HIGH PRECISION 10V REFERENCE IC, HCPL0631, PACK IC, POS NAND GATES/INVERT, 74HCT14 DIODE, ZENER 30V, BZX84C30 JUMPER CRYSTAL, FSM327 OSCILLATOR, 30M LSI-260 2520-802B01 LSI-244 IC-1365 LSI-123 IC-1363 IC-1366 IC-1359 IC-1128 IC-1026 IC-1367 IC-646 IC-1121 IC-1153 IC-656 DZ-106-30 J-24-1 CR-41 CR-56-4 Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-9 Table 6-2 Mainframe display board parts list Circuit designation Description Keithley part no. C901 C902,C904,C907,C908,C910 C903,C905,C906,C909,C911 C912 C913,C914 C915,C916 CR901,CR902,CR903,CR904 CR905,CR906 DS901 J1032 J1033 Q901,Q902 R901 R902 R903,R904 R905 R906 R907 R908 T901 U901,U904,U905 U902 U903 VR901 Y901 CAP, 22UF, 20%, 6.3, TANTALUM CAP, .1UF, 20%,100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC CAP, 2.2UF, 20%,100V, ALUM ELEC CAP, 100UF, 20%, 16V, TANTALUM CAP, 33PF, 10%, 100V, CERAMIC DIODE, SWITCHING, 250MA, BAV103 DIODE, SWITCHING, MMBD914 VACUUM FLUORESCENT DISPLAY CONN, BERG CONN, HEADER, STRAIGHT SOLDER PIN TRANS, NPN GEN PURPOSE, BC868 RES NET, 15K, 2%, 1.875W RES, 13K, 5%, 125MW, METAL FILM RES, 4.7K, 5%, 250MW, METAL FILM RES, 1M, 5%, 125MW, METAL FILM RES, 1K, 5%, 250MW, METAL FILM RES, 240, 5%, 250MW, METAL FILM RES, 10M, 5%, 125MW, METAL FILM TRANSFORMER, TDK, ER14.5 SERIES IC, LATCHED DRIVERS, UCN-5812EPF-1 PROGRAMMED ROM IC, 32-BIT, SERIAL UCN5818EPF-1 DIODE, ZENER, 8.2V, MMBZ5237 CRYSTAL, 4MHZ C-417-22 C-436-.1 C-418-.1 C-503-2.2 C-504-100 C-451-33P RF-89 RF-83 DD-51C CS-339 CS-368-16 TG-293 TF-219-15K R-375-13K R-376-4.7K R-375-1M R-376-1K R-376-240 R-375-10M TR-300 IC-732 7001-800A02 IC-830 DZ-92 CR-36-4M 6-10 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-3 Test head board parts list Circuit designation Description Keithley part no. C1,C52,C53,C59,C60,C2 C11,C13,C17,C18,C29,C30,C33, C34,C46-C49 C12,C22 C15,C32 C19 C20,C206-C209,C210,C211, C215-C217,C27 C212 C23,C40 C231,C252 C24,C41 C25,C42 C254,C255 C257,C259 C26,C43 C28 C3,C36,C37,C4,C44,C45,C50,C51, C56,C57 C5,C54,C55,C58,C6,C61-C63, C69,C70 C64,C67,C68,C7,C71,C72,C8,C256, C258 C65,C66 C9,C10 CR1,CR2,CR4,CR5 CR13,CR15,CR17,CR19,CR22 CR21,CR23,CR29,CR9,CR30,C31, C14,C24 CR3,CR6-CR8,CR10-CR12,CR16, CR18,CR20 CR32,CR33 HS22 HS3,HS20 J1,J10 J2,J3 CAP, 470UF, 20%, 63V, ALUM ELEC CAP, 22U, 20%, 25V, ALUM ELEC C-477-470 C-609-22 CAP, 68PF, 10%, 100V, CERAMIC CAP, 22PF, 10%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-451-68P C-451-22P C-418-.1 C-418-.1 CAP, .1UF, 10%, 25V, CERAMIC CAP, 470P, 10%, 100V, CERAMIC CAP, 1U, 10%, 50V, CERAMIC CAP, 220PF, 10%, 100V, CERAMIC CAP, 100P, 10%, 100V, CERAMIC CAP, 33PF, 10%, 100V, CERAMIC CAP, 1UF, 20%, 50V, CERAMIC CAP, 47PF, 10%, 100V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC C-495-.1 C-451-470P C-564-1 C-451-220P C-451-100P C-451-33P C-237-1 C-451-47P C-418-.1 C-418-.1 CAP, 22U, 20%, 25V, ALUM ELEC C-609-22 CAP, .1UF, 20%, 50V, CERAMIC C-418-.1 CAPACITOR CAP, 33U, 20%, 6.3V, TANTALUM ULTRAFAST POWER RECTIFIER DIODE, DUAL SWITCHING, BAV99L DIODE, SWITCHING, MMBD914 C-606-470 C-561-33 RF-105 RF-82 RF-83 DIODE, SWITCHING, MMBD914 RF-83 SCHOTTKY DIODE HEAT SINK HEAT SINK CONN, BNC TRIAX RECEPTACLE, PCB MOUNT RF-125 HS-55 HS-43 CS-547 CS-995 Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-11 Table 6-3 (continued) Test head board parts list Circuit designation Description Keithley part no. J4 J5 J6 J8,J9 K1,K2,K5-K10 K3,K4,K11,K12 L1,L2,L3,L4 L6-L8,L11-L15,L9,L16-L18 Q10,Q15 Q11,Q16 Q21 Q38,Q39,Q40,Q41 Q5,Q6 Q7-Q9,Q12-Q14,Q17-Q19,Q28, Q36,Q37,Q20 R1,R103 R10,R12,R265,R266 R100 R102,R104 R11,R7 R14,R45 R15,R39,R46,R69 R16,R47 R18,R9 R2,R3,R92-R96,R101,R221, R244-R247,R90 R222,R223 R238,R239 R24,R250,R260,R54 R248,R249 R252-R255,R258,R259,R36, R37,R66,R67 R256,R257 R262,R263 R26-R35,R56-R65 CONN, .05 MINI-D RIBBION, 26 PINS CONN, HEADER, 36 PINS CONN, HEADER, STRAIGHT SOLDER PIN LATCHING HEADER, FRICTON, SGL ROW NON LATCHING RELAY RELAY FERRITE BEAD FERRITE CHIP, 600 OHM, BLM32A07 TRANS, NPN SILICON, 2N3904 TRANS, PNP SILICON, 2N3906 TRANS, N-MOSFET, VN0605T IC, POWER VOLT REF, LT1004CZ 2.5 TRANS, P-CHAN, MOSFET, TP0610T TRANS, N-MOSFET, VN0605T CS-1118-1 CS-368-36 CS-368-26 CS-724-3 RL-242 RL-185 CH-91 CH-62 TG-47 TG-84 TG-243 IC-929 TG-259 TG-243 RES, 121, 1%, 100MW, THICK FILM RES, 15, 1%, .1W, THICK FILM RES, 715, 1%, 100MW, THICK FILM RES, 402, 1%, 100MW, THICK FILM RES, 121K, 1%,100MW, THICK FILM RES, 1, 1%, 100MW, THICK FILM RES, .0499, 1%, 100MW, THICK FILM RES, 49.9, 1%, 100MW, THICK FILM RES, 200K, .1%, 1/10W, METAL FILM RES, 1K, 1%, 100MW, THICK FILM R-418-121 R-418-15 R-418-715 R-418-402 R-418-121K R-418-1 R-418-.0499 R-418-49.9 R-263-200K R-418-1K RES, 10K, 1%, 100MW, THICK FILM RES, 59K, 1%, 100MW, THICK FILM RES, 200, 1%, 100MW, THICK FILM RES, 499, 1%, 100MW, THICK FILM RES, 24.3, 1%, 100MW, THICK FILM R-418-10K R-418-59K R-418-200 R-418-499 R-418-24.3 RES, 24.3, 1%, 100MW, THICK FILM RES, 1M, 1%, 100MW, THICK FILM RES, 249, 1%, .1W, THIN FILM R-418-24.3 R-418-1M R-438-249 6-12 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-3 (continued) Test head board parts list Circuit designation Description Keithley part no. R4,R6 R40,R41,R70,R71 R42,R43,R72,R73,R88,R89 R5,R8 R76-R79 R80-R83 R84,R85,R86,R87 R91,R224 R97,R98,R99 TP1,TP2,TP10,TP12,TP20-TP23 TP6,TP25-TP27 U1,U2 U10,U12,U13,U8 U11 U20,U3 U21 U22 RES, 8.98K, .1%, .125W, THIN FILM RES, 1.1K, .1%, .125W, THIN FILM RES, 49.9, 1%, 1/4W, METAL FILM RES, 10K, .1%, .125W, THIN FILM RES, 402, 1%, 125W, THIN FILM RES, 80.6, 1%, 125W, THIN FILM RES, 121, .1%, .125W, THIN FILM RES, 249, 1%, 100MW, THICK FILM RES, 100, 1%, 100MW, THICK FILM SURFACE MOUNT PCB TEST POINT CONN, TESTPOINT IC, +5V, 12 BIT DAC IC, HIGH SPEED OP AMP DUAL IC, POS NAND GATES/INVERT, 74HCT14 IC, HIGH VOLTAGE OP-AMP IC, 3 TO 8 LINE DECODER IC, +5V VOLTAGE REGULATOR, LM2940CT IC, -5V, LOW DROPOUT REGULATOR IC, 8 STAGE SHIFT, C074HC409AM IC, HCPL0631, PACK RES, 499, 1%, 1/4W, METAL FILM TRANS, CURR REG, CDLL5313 R-456-8.98K R-456-1.1K R-391-49.9 R-456-10K R-456-402 R-456-80.6 R-456-121 R-418-249 R-418-100 CS-1026 CS-985 IC-1329 IC-1429 IC-656 IC-1414 IC-1378 IC-576 U23 U4,U5,U6 U9 IC-1370 IC-1026 IC-1153 R-391-499 TG-321 Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-13 Table 6-4 Pulse board parts list Circuit designation Description Keithley part no. C1 C10,C11,C12,C13 C14 C16,C19,C22,C24,C27,C29 C26,C28,C2,C31,C32,C39,C40,C44, C45,C47 C3,C4,C6-C9,C15,C17,C18, C20,C21,C23,C25 C33 C34 C35,C36 C37 C38 C41 C42 C46 C5 CR1 CR2,CR3,CR4,CR5,CR6,CR7 DS1,DS2 HS11,HS12 J1,J2 J3 J4 J5 K1,K2,K3 L1,L2 L3 Q1 Q10,Q11,Q12 Q13,Q14,Q16,Q19,Q24 Q18,Q21,Q22 Q2,Q3,Q4 Q25,Q26,Q27 CAP, .1UF, 10%, 25V, CERAMIC CAP, 680U, 20%, 50V, ALUM ELEC CAP, 10U, 20%, 35V, TANTALUM CAP, 22U, 20%, 25V, ALUM ELEC CAP, .1UF, 20%, 50V, CERAMIC C-495-.1 C-578-680 C-551-10 C-609-22 C-418-.1 CAP, .1UF, 20%, 50V, CERAMIC C-418-.1 CAP, 2200P, 1%, 50V, CERAMIC CAP, 150PF, 5%, 100V,CERAMIC CAP, 270PF, 5%, 100V, CERAMIC CAP, 33PF, 5%, 100V, CERAMIC CAP, 47P, 5%, 100V, CERAMIC CAP, 470U, 20%, 25V, ALUM ELEC CAP, 2200P, 1%, 50V, CERAMIC CAP, .1UF, 20%, 50V, CERAMIC CAP, 10PF, 5%, 50V, MONO CERAMIC SCHOTTKY DIODE DIODE, SWITCHING, MMBD914 LED, GRN LGT679-C0 HEAT SINK CONN, BNC RIGHT ANGLE PLASTIC CONN, D-SUB MALE, BOARDLOCK TYPE CONN, HEADER, STRAIGHT SOLDER PIN LATCHING HEADER, FRICTON, SGL ROW FORM 2A2B POLARIZED RELAY, S28B-5V FERRITE CHIP, 600 OHM, BLM32A07 FERRITE CHIP, 600 OHM, BLM32A07 TRANS, P-CHAN, MMBFJ175 HEXFET POWER MOSFET, N TRANS, CURR REG, CDLL5313 TRANS, NPN, MMBT3904 TRANS, N-MOSFET, VN0605T TRANS, PNP COMP SILICON AMP, MPS8599 C-532-2200P C-465-150P C-465-270P C-465-33P C-465-47P C-478-470 C-532-2200P C-418-.1 C-452-10P RF-121 RF-83 PL-107-1 HS-51 CS-506 CS-848-9 CS-368-26 CS-724-3 RL-207 CH-62 CH-62 TG-311 TG-409 TG-321 TG-238 TG-243 TG-158 6-14 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-4 (continued) Pulse board parts list Circuit designation Description Keithley part no. Q5,Q6,Q7,Q8,Q17,Q20,Q23 Q9 R1 R10 R11,R9,R51 R12,R20 R15 R16,R21,R14 R2 R22,R13 R24 R25 R26 R27 R28,R30 R29,R53-R59,R63 R3,R6,R7,R17-R19,R48,R67,R68 R33,R35 R34,R36,R32 R37,R40,R31 R38,R39,R41,R42 R4 R43,R49 R44 R45 R46 R47 R5,R23 R50 R52 R60 R64,R66 R65 R69,R70 R71 TRANS, PNP, MMBT3906L TRANS, HEXFET POWER MOSFET RES, 2.5, .1%, 1.5W, METAL FOIL RES, 22.1K, 1%, 100MW, THICK FILM RES, 10K, 1%, 100MW, THICK FILM RES, 475, 1%, 100MW, THICK FILM RES, 24.9, 1%, 100MW, THICK FILM RES, 324, 1%, 100MW, THIN FILM RES, 215, 1%, 100MW, THICK FILM RES, 38.3K, 1%, 100MW, THIN FILM RES, 11.8K, 1%, 100MW, THIN FILM RES, 43.2, 1%, 100MW, THICK FILM RES, 2K, 1%, 100MW, THICK FILM RES, 24.9, 1%, 100MW, THICK FILM RES, 200, 1%, 100MW, THICK FILM RES, 2.2, 5%, 1W, THICK FILM RES, 1K, 1%, 100MW, THICK FILM RES, 33, 5%, 250MW, METAL FILM RES, 33, 5%, 250MW, METAL FILM RES, 20, 1%, 100MW, THICK FILM RESISTOR RES, 100K, 1%, 100MW, THICK FILM RES, 499, 1%, 100MW, THICK FILM RES, 2M, 1%, 100MW, THICK FILM RES, 39.2K, 1%, 100MW, THICK FILM NTC THERMISTOR RES, 1.74K, 1%, 100MW, THICK FILM RES, 2.21K, 1%,100MW, THIN FILM RES, 100, 1%, 100MW, THICK FILM RES, 100, 1%, 100MW, THICK FILM RES, 1K, 1%, 100MW, THICK FILM RES, 49.9, 1%, 100MW, THICK FILM RES, 10K, 1%, 100MW, THICK FILM RES, 10M, 1%, 125MW, THICK FILM RES, 3.32K, 1%, 100MW, THICK FILM TG-244 TG-304 R-501-2.5 R-418-22.1K R-418-10K R-418-475 R-418-24.9 R-438-324 R-418-215 R-438-38.3K R-438-11.8K R-418-43.2 R-418-2K R-418-24.9 R-418-200 R-500-2.2 R-418-1K R-376-33 R-376-33 R-418-20 R-509-2.2 R-418-100K R-418-499 R-418-2M R-418-39.2K RT-24 R-418-1.74K R-438-2.21K R-418-100 R-418-100 R-418-1K R-418-49.9 R-418-10K R-418-10M R-418-3.32K Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-15 Table 6-4 (continued) Pulse board parts list Circuit designation Description Keithley part no. R72 R76 R77-R81 R8 R82,R83,R84 RT1 RES, 332, 1%, 100MW, THICK FILM RES, 249, 1%, .1W, THIN FILM RES, 100, 1%, 100MW, THIN FILM RES, 8.87K, 1%, .1W, THIN FILM RES, 2.21, 1%, 100MW, THICK FILM THERMISTOR, PD=7MW/DEG C, 1500V, 613.74K CONN, TESTPOINT IC, 12-BIT VOLTAGE OUTPUT DAC IC, 8 STAGE SHIFT, C074HC409AM IC, POS VOLTAGE REG +15V, 500MA, 78M15 IC, +5V VOLTAGE REGULATOR, LM2940CT IC, HCPL0631, PACK IC, -5V VOLTAGE REGULATOR IC, VOLT. COMPARATOR, LM311M IC, TINYLOGIC CMOS INVERTER IC, +5V REFERENCE SOIC8 IC, 1000V OPAMP, LT1363CS8 IC, VOLTAGE REFERENCE SOIC8 IC, DUAL FET OPAMP IC, SWITCHED INPUT OPAMP IC, QUAD SPST CMOS SWITCH, MAX4545CWP IC, DUAL D-TYPE F/F, 74HC74 R-418-332 R-438-249 R-438-100 R-438-8.87K R-418-2.21 RT-8 TP8,TP10 U1,U6 U10,U2 U11 U12 U13 U14,U25 U15,U19 U16,U3 U17 U18,U8 U21 U4,U20 U5 U7 U9 CS-985 IC-1130 IC-1026 IC-194 IC-576 IC-1153 IC-184 IC-776 IC-1282 IC-1050 IC-1279 IC-1065 IC-1128 IC-1439 IC-1285 IC-773 6-16 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual Table 6-5 Miscellaneous parts list Qty Description Keithley part no. 1 1 4 1 1 1 1 2 4 10 6 1 1 2 1 1 1 1 1 1 2 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AC ON/OFF LINE SWITCH BEZEL, REAR CABLE ASSEMBLY, BNC CHASSIS CHASSIS ASSEMBLY CONDUCTIVE RUBBER SWITCH CONN, FEMALE, 3 PIN, SHAPELESS CONN, FEMALE, 4 PIN, SHAPELESS CONNECTOR CONNECTOR CONNECTOR CONNECTOR, FEMALE CONNECTOR, HARDWARE KIT CONNECTOR, HOUSING CONNECTOR, HOUSING COVER COVER TOP COVER, BOTTOM DISPLAY ASSEMBLY DISPLAY LENS FOOT FOOT, BLACK MOLDED POLY FOOT, BLACK MOLDED POLY FOOT, EXTRUDED FOOT, RUBBER FRONT PANEL, MODIFIED FUSE FUSE HOLDER HANDLE LED, BLUE LED, HIGH POWER, BLUE LED, RED/GREEN LENS, LED LINE CORD MEMBRANE SWITCH, FRONT PANEL MOUNTING EAR, LEFT MOUNTING EAR, RIGHT PCB SUPPORT POWER SUPPLY PRINTED FRONT PANEL PRINTED FRONT PANEL PM-6-1 428-303D CA-290-1B 2520-301B 2520-302B 2520-315A CS-287-3 CS-287-4 CS-236 CS-276 CS-236 CS-938 CS-713 CS-638-3 CS-638-3 2306-307A 2520-324A 2520-326C P-2400-110D 2520-311A 428-319A FE-12 FE-10 FE-22A FE-6 2520-305A FU-106-1.6 FH-39 428-329F PL-112-3 PL-118-1 PL-112-2 6517-309B CO-7 6430-313A 428-338B 428-328E 2520-329A PS-41C 2520-306A V-2520-306A Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-17 Table 6-5 (continued) Miscellaneous parts list Qty 1 1 1 1 2 Description Keithley part no. REAR PANEL SAFETY COVER, MODIFIED SWITCH SWITCH TRIAX CABLE 2520-303A 2520-330A SW-513A SW-513A CA-289-1A A Specifications A-2 Specs and Accessories LASER DIODE PULSE OR DC CURRENT SOURCE SPECIFICATIONS DRIVE CURRENT SOURCE PROGRAMMING RANGE RESOLUTION 0–500 mA 10 µA 0–1.00 A DC 100 µA 0–5.00 A Pulse APPROX. ELECTRICAL RESOLUTION 8 µA 80 µA ACCURACY1, 6 ±(% rdg. + mA)2, 3 0.2 + 0.45 0.2 + 4.5 APPROX. ELECTRICAL RESOLUTION 7 nA typ. 70 nA typ. ACCURACY1 ±(% rdg. + mA) 0.2 + 0.45 0.2 + 4.5 RMS NOISE (typical) (1kHz–20MHz)5 70 µA 800 µA OFF CURRENT4 PROGRAMMING RESOLUTION 1 µA 10 µA RANGE 0–15 mA 0–150 mA TEMPERATURE COEFFICIENT (0°–18°C & 28°–50°C): ±(0.15 × accuracy specification)/°C. PULSE ON TIME: 500ns to 5ms, 100ns programming resolution. PULSE OFF TIME: 20µs to 500ms, 10µs programming resolution; valid only in sweep mode. PULSE DUTY CYCLE: 0 to 100% for I ≤ 1.0A; 0 to 4% for I > 1.0A. VOLTAGE COMPLIANCE: 3V to 10V, 10mV programming resolution5. POLARITY: 1 quadrant source, polarity reversal available through internal relay inversion. OUTPUT OFF: < 200mΩ short across laser diode; measured at Remote Test Head connector. SETTING AND RANGE 500 mA 500 mA 5.00 A 5.00 A LOAD 10 Ω ¼ Watt 10 Ω ¼ Watt 1.5 Ω 1 Watt 1.5 Ω 1 Watt 7 PULSE RISE/FALL PULSE OVERSHOOT TIME 6, 8, 9, 10 6, 8, 9 MODE MAX. TYPICAL MAX. Fast 1.0% 55 ns 80 ns Slow 0.1% 1 µs 1.3 µs Fast 1.0% 100 ns 130 ns Slow 0.1% 1 µs 1.3 µs LASER DIODE VOLTAGE MEASURE SPECIFICATIONS RANGE 5.000 V 10.00 V MINIMUM RESOLUTION14 0.33 mV 0.66 mV ACCURACY ±(% rdg. + volts)1, 12 0.3% + 6.5 mV 0.3% + 8 mV RMS NOISE (typical)13 60 µV 120 µV TEMPERATURE COEFFICIENT (0°–18°C & 28°–50°C): ±(0.15 × accuracy specification)/°C. MAX. LEAD RESISTANCE: 100Ω for rated accuracy. INPUT IMPEDANCE: 2MΩ differential, 1MΩ from each input to common. Input bias current ±7.5µA max. PHOTODIODE VOLTAGE BIAS SOURCE SPECIFICATIONS (each channel) RANGE: 0 to ±20VDC. PROGRAMMING RESOLUTION: 10mV. ACCURACY: ±(1% + 50mV). CURRENT: 160mA max. with V-Bias shorted to I-Measure. RMS NOISE (1kHz to 5MHz): 1mV typical. Specs and Accessories A-3 PHOTODIODE CURRENT MEASURE SPECIFICATIONS (each channel) RANGE 10.00 mA 20.00 mA 50.00 mA 100.0 mA MINIMUM RESOLUTION4 0.7 µA 1.4 µA 3.4 µA 6.8 µA DC INPUT IMPEDANCE < 10 Ω <6Ω <3Ω < 2.5 Ω ACCURACY ±(% rdg. + current)1, 2 RMS NOISE (typical)3 0.3% + 20 µA 90 nA 0.3% + 65 µA 180 nA 0.3% + 90 µA 420 nA 0.3% + 175 µA 840 nA TEMPERATURE COEFFICIENT (0°–18°C & 28°–50°C): ±(0.15 × accuracy specification)/°C. INPUT PROTECTION: The input is protected against input shorting to the associated channel’s internal bias supply. The input is protected for shorts to external supplies up to 20V for up to 1 second with no damage, although calibration may be affected. SYSTEM SPEEDS Reading Rates (ms)15, 16 Number of Source Points17 To Memory To GPIB 1 10 18 100 18 1000 18 5.3 9.5 48 431 6.8 18 120 1170 GENERAL DC FLOATING VOLTAGE: User may float common ground up to ±10VDC from chassis ground. COMMON MODE ISOLATION: >109Ω. OVERRANGE: 105% of range on all measurements and voltage compliance. SOURCE OUTPUT MODES: Fixed DC Level Fixed Pulse Level DC Sweep (linear, log and list) Pulse Sweep (linear, log and list) PROGRAMMABILITY: IEEE-488 (SCPI-1995.0), RS-232, 5 user-definable power-up states plus factory default and *RST. DIGITAL INTERFACE: Safety Interlock: External mechanical contact connector and removable key switch. Aux. Supply: +5V @ 300mA supply. Digital I/O: 2 trigger input, 4 TTL/Relay Drive outputs (33V @ 500mA max., diode clamped). Tlink: 6 programmable trigger input/outputs. Pulse Trigger Out BNC: +5V, 50Ω output impedance, output trigger corresponding to current source pulse; pulse to trigger delay <100ns. See Figure 3. MAINS INPUT: 100V to 240V rms, 50–60Hz, 140VA. WARRANTY: 1 year. EMC: Complies to European Union Directive 89/336/EEC (EN61326-1). SAFETY: Conforms to European Union Directive 73/23/EEC EN61010-1, CAT 1. VIBRATION: MIL-PRF-28800F Class 3, Random. WARM-UP: 1 hour to rated accuracy. DIMENSIONS, WEIGHT: Main Chassis, bench configuration (with handle & feet): 105mm high × 238mm wide × 416mm deep (41⁄8 in × 93⁄8 in × 163⁄8 in). 2.67kg (5.90 lbs). Remote Test Head: 95mm high × 178mm deep (with interlock key installed) × 216mm wide (3½ in × 7 in × 8½ in). 1.23kg (2.70lbs). Cable Length, From Main Unit to Remote Test Head: 2.1m (83 in). ENVIRONMENT: Operating: 0°–50°C, 70% R.H. up to 35°C. Derate 3% R.H./°C, 35°–50°C. Storage: –25° to 65°C. A-4 Specs and Accessories Notes 1 2 1 year, 23°C ±5°C. If Duty Cycle · I exceeds 0.2, accuracy specifications must be derated with an additional error term as follows: 500mA Range: ±0.1% rdg. · D ·I·K 5A Range: ±0.3% rdg. · D · I · K where: I = current setting D = duty cycle K = 0.5 for time < 5 minutes 1 for time > 5 minutes. This derating must also be applied for a period equal to the time that D · I was ≥ 0.2. 3 Not including overshoot and settling time. 4 Pulse mode only. 5 Output: 500mA DC on 500mA range and 1A DC on 5A range. 6 See Figure 4 for test configuration. 7 Figures 1 and 2 are typical pulse outputs into resistive loads. 8 Typical. 9 Per ANSI/IEEE Std 181-1977. 10 Per ANSI/IEEE Std 181-1977 10% to 90%. 11 DC accuracy ±700mV @ output terminal. 0.2Ω typical output impedance. 12 At DC, 10µs measurement pulse width, Filter off. 13 Standard deviation of 10,000 readings with 10µs pulse width, filter off, with I source set to 0 amps DC. 14 The A/D converter has 14 bit resolution. The useful resolution is improved by reading averaging. The useful resolution is: Useful Resolution = 15 16 17 18 Range · 214 1 Pulse Width (ns) – 400ns · Averaging Filter Setting 100ns Excluding total programmed (Pulse ON time + Pulse OFF time). Front panel off, calc off, filter off, duty cycle < 10%, binary communications. Returning 1 voltage and 2 current measurements for each source point. Sweep mode. Specifications are subject to change without notice. Specifications A-5 Pulse Output/Trigger Output Relationship Pulse Waveform Flatness - 500mA Into 20 Ohms 6 0.6 0.515 Full Pulse Trigger 5 0.5 0.51 0.4 Current 0.3 (A) 4 0.505 Expanded Pulse Top Current (A) 0.5 3 Volts 0.2 0.495 2 0.1 0.49 1 0.485 25 0 0 5 10 15 Time (µs) 20 0 Pulse -1 -2 -1.00E-06 Figure 1 -5.00E-07 0.00E+00 5.00E-07 Time Figure 3 Pulse Waveform Flatness - 5A into 2 ohms 6 5.06 Full Pulse 5.04 5 4 Expanded Pulse Top Current 3 (A) 5.02 5 2 4.98 1 4.96 0 0 5 10 15 Time (µs) 20 Current (A) 4.94 25 Figure 2 Figure 4 1.00E-06 1.50E-06 A-6 Specifications Model 2520 Pulsed Laser Diode Test System Service Manual Accuracy calculations The information below discusses how to calculate accuracy for both measurement and source specifications. Measurement accuracy Measurement accuracy specifications are stated as follows: Accuracy = ±(% of reading + offset) As an example of how to calculate the actual limits, assume an input current of 10mA on the 20mA range. You can compute the limits from one-year current measurement accuracy specifications as follows: Accuracy = ±(% of reading + offset) ±[(0.3% × 10mA) + 65µA] ±(30µA + 65µA) ±95µA Thus, the reading limits are: 10mA± 95µA, or from 9.905mA to 10.095mA. Source accuracy Source accuracy specifications are stated as follows: Accuracy = ±(% of setting + offset) For example, assume a DC source current of 200mA on the 500mA range. Limits are calculated from one-year current source accuracy specifications as follows: Accuracy = ±(% of setting + offset) ±[(0.2% × 200mA) + 0.45mA] ±(0.4mA+ 0.45mA) ±0.85mA Thus, the actual source current range is: 200mA± 0.85mA, or from 199.15mA to 200.85mA. B Calibration Reference B-2 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual Introduction This appendix contains detailed information on the various Model 2520 remote calibration commands, calibration error messages, and methods to detect the end of each calibration step. Section 2 of this manual covers detailed calibration procedures. Command summary Table B-1 summarizes Model 2520 calibration commands. These commands are covered in detail in the following paragraphs. Table B-1 Calibration commands Command Description :CALibration :PROTected :CODE '<password>' :CODE? :SENSe[1] <NRf> :DATA? :SENSe2 <NRf> :DATA? :SENSe3 <NRf> :DATA? :SOURce[1] <NRf> :DATA? :PROTection :DATA? :LOW :DATA? :SOURce2 <NRf> :DATA? :SOURce3 <NRf> :DATA? :DATE <yyyy>,<mm>,<dd> :DATE? :NDUE <yyyy>,<mm>,<dd> :NDUE? :SAVE :LOCK :LOCK? :COUNt? Calibration subsystem. Calibration commands protected by password. Unlock calibration. (Default password: KI002520.) Query calibration code/password. Calibrate active voltage measurement range. Query voltage measurement calibration constants. Calibrate active detector 1 current measurement range. Query detector 1 current measurement calibration constants. Calibrate active detector 2 current measurement range. Query detector 2 current measurement calibration constants. Calibrate active current source range. Query current source calibration constants. Calibrate voltage compliance DAC. Query voltage compliance DAC calibration constants. Calibrate low current output level DAC. Query low current output level DAC calibration constants. Calibrate detector 1 voltage bias source. Query detector 1 voltage bias source calibration constants. Calibrate detector 2 voltage bias source. Query detector 2 voltage bias source calibration constants. Program calibration year, month, day. Query calibration date. Program calibration due year, month, day. Query calibration due date. Save calibration data in EEPROM. Lock out calibration. Query if calibration is locked. (1 = locked; 0 = unlocked). Query number of times Model 2520 has been calibrated. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-3 Miscellaneous commands Miscellaneous commands are those commands that perform such functions as unlocking calibration, saving calibration constants, locking out calibration, and programming date parameters. :CODE (:CALibration:PROTected:CODE) Purpose To unlock calibration enabling you to perform the calibration procedures. Format :cal:prot:code '<password>' Parameter Up to an 8-character string including letters and numbers. Description The :CODE command sends the password/code and enables calibration when performing these procedures via remote. The correct password must be sent to the unit before sending any other calibration command. The default remote password is KI002520. Note • The :CODE command should be sent only once before performing calibration. Do not send :CODE before each calibration step. • To change the code, first send the present code, then send the new code. • The password parameter must be enclosed in single quotes. • If you change the first two characters of the password to something other than "KI", you will not be able to unlock calibration from the front panel. Example :CAL:PROT:CODE 'KI002520' Send default code of KI002520. :COUNT? (:CALibration:PROTected:COUNT?) Purpose To request the number of times the Model 2520 has been calibrated. Format :cal:prot:count? Response Number of times calibrated. Description The :COUNT? query may be used to determine the total number of times the Model 2520 has been calibrated. Example :CAL:PROT:COUNT? Request calibration count. B-4 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual :LOCK (:CALibration:PROTected:LOCK) Purpose To lock out calibration. Format :cal:prot:lock Query :cal:prot:lock? Response 0 1 Description The :LOCK command allows you to lock out calibration after completing the procedure. Thus, :LOCK performs the opposite of sending the password with the :CODE command. The :LOCK? query returns calibration lock status. Note To unlock calibration, send the :CODE command with the appropriate password. Example :CAL:PROT:LOCK Calibration unlocked Calibration locked Lock out calibration. :SAVE (:CALibration:PROTected:SAVE) Purpose To save calibration constants in EEROM after the calibration procedure. Format :cal:prot:save Description The :SAVE command stores internally calculated calibration constants derived during comprehensive in EEROM. EEROM is non-volatile memory, and calibration constants will be retained indefinitely once saved. Generally, :SAVE is sent after all other calibration steps (except for :LOCK). Note Calibration will be only temporary unless the :SAVE command is sent to permanently store calibration constants. Calibration data will not be saved if calibration was not unlocked by sending the :CODE command or if invalid calibration data exists. Example :CAL:PROT:SAVE Save calibration constants. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-5 :DATE (:CALibration:PROTected:DATE) Purpose To program the calibration date. Format :cal:prot:date <yyyy>, <mm>, <dd> Parameters <yyyy> = 2000 to 2099 <mm> = 1 to 12 <dd> = 1 to 31 Query :cal:prot:date? Response <year>, <month>, <day> Description The :DATE command allows you to store the calibration date in instrument EEROM for future reference. You can read back the date from the instrument by using the :DATE? query, or by using the front panel CAL menu. Note The year, month, and day parameters must be delimited by commas. Example :CAL:PROT:DATE 2001,8,20 Send cal date (8/20/2001). :NDUE (:CALibration:PROTected:NDUE) Purpose To send the next calibration due date to the instrument. Format :cal:prot:ndue <yyyy>, <mm>, <dd> Parameters <yyyy> = 2000 to 2099 <mm> = 1 to 12 <dd> = 1 to 31 Query :cal:prot:ndue? Response <year>, <month>, <day> Description The :NDUE command allows you to store the date, when calibration is next due, in instrument memory. You can read back the next due date by using the :NDUE? query, or by using the front panel CAL menu. Note The next due date parameters must be delimited by commas. Example :CAL:PROT:NDUE 2002,8,20 Send due date (8/20/2002). B-6 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual Measurement commands :SENSe (:CALibration:PROTected:SENSe[1]) (:CALibration:PROTected:SENSe2) (:CALibration:PROTected:SENSe3) Purpose To calibrate the active voltage or current measurement range. Format :cal:prot:sens1 <Cal_voltage> :cal:prot:sens2 <Cal_current> :cal:prot:sens3 <Cal_current> Parameters <Cal_current> = Within ±10% of positive full-range value <Cal_voltage> = 0 ±0.1% of full-range value Within ±10% of negative full-range value Description The :CAL:PROT:SENS1 command calibrates the active voltage measurement range, while the CAL:PROT:SENS2 and :CAL:PROT:SENS3 commands calibrate the active detector 1 or detector 2 current measurement range respectively. During the calibration process, each command is sent three times for each range, once each with parameters of positive full range, 0, and negative full range. The appropriate calibration voltage or current must be applied to the appropriate input terminals. Example :CAL:PROT:SENS2 20e-3 Calibrate detector 1 20mA range. :DATA (:CALibration:PROTected:SENSe[1]:DATA?) (:CALibration:PROTected:SENSe2:DATA?) (:CALibration:PROTected:SENSe3:DATA?) Purpose To query measurement calibration constants. Query :cal:prot:sens1:data? :cal:prot:sens2:data? :cal:prot:sens3:data? Description The :CAL:PROT:SENS1:DATA? query requests voltage calibration constants, while the :CAL:PROT:SENS2:DATA? and :CAL:PROT:SENS3:DATA? queries request calibration current constants for detector 1 and detector 2 respectively. Returned values are in ASCII format separated by commas. Example :CAL:PROT:SENS1:DATA? Query voltage constants. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-7 Current source commands :SOURce[1] (:CALibration:PROTected:SOURce[1]) Purpose To calibrate the current source. Format :cal:prot:sour1 <Resistance> Parameters <Resistance> = Description The :CAL:PROT:SOUR1 command calibrates the current source. During the calibration process, this command is sent with the appropriate resistance connected to the testhead (see Section 2). Example :CAL:PROT:SOUR1 10 10 to 15Ω (500mA range) 1.2 to 1.6Ω (5A range) Calibrate 500mA range. :DATA? (:CALibration:PROTected:SOURce[1]:DATA?) Purpose To query current source calibration constants. Query :cal:prot:sour1:data? Description The :CAL:PROT:SOUR1:DATA? query requests current source calibration constants. Returned constants are in ASCII format separated by commas. Example :CAL:PROT:SOUR1:DATA? Query current source constants. :PROTection (:CALibration:PROTected:SOURce[1]:PROTection) (:CALibration:PROTected:SOURce[1]:PROTection:DATA?) Purpose To calibrate the voltage compliance DAC. Format :cal:prot:sour1:prot Query :cal:prot:sour1:prot:data? Description The :CAL:PROT:SOUR1:PROT command calibrates the current source voltage compliance DAC. The :CAL:PROT:SOUR1:PROT:DATA? query requests voltage compliance DAC calibration constants. Returned constants are in ASCII format separated by commas. Example :CAL:PROT:SOUR1:PROT Calibrate voltage compliance DAC. B-8 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual :LOW (:CALibration:PROTected:SOURce[1]:LOW) (:CALibration:PROTected:SOURce[1]:LOW:DATA?) Purpose To calibrate the low output level DAC. Format :cal:prot:sour1:low Query :cal:prot:sour1:low:data? Description The :CAL:PROT:SOUR1:LOW command calibrates the current source low output level DAC. The :CAL:PROT:SOUR1:LOW:DATA? query requests low output level DAC calibration constants. Returned constants are in ASCII format separated by commas. Example :CAL:PROT:SOUR1:LOW Calibrate low output level DAC. Voltage bias source commands :SOURce (:CALibration:PROTected:SOURce2) (:CALibration:PROTected:SOURce3) Purpose To calibrate the detector 1 or detector 2 voltage bias source. Format :cal:prot:sour2 <DMM_reading> :cal:prot:sour3 <DMM_reading> Parameters <DMM_reading> = Description The :CAL:PROT:SOUR2 and :CAL:PROT:SOUR3 commands calibrate the detector 1 or detector 2 voltage bias source respectively. During the calibration process, this command is sent three times, once each with parameters of approximately +20V, 0V, and -20V. The voltage parameters are determined from a DMM reading. Example :CAL:PROT:SOUR2 20 +18 to +22V -0.5 to +0.5 -18 to -22V Calibrate detector 1 bias source. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-9 :DATA? (:CALibration:PROTected:SOURce2:DATA?) (:CALibration:PROTected:SOURce3:DATA?) Purpose To query detector 1 or detector 2 voltage bias calibration constants. Query :cal:prot:sour2:data? :cal:prot:sour3:data? Description The :CAL:PROT:SOUR2:DATA? and :CAL:PROT:SOUR3:DATA? queries request detector 1 and detector 2 calibration constants. Returned constants are in ASCII format separated by commas Example :CAL:PROT:SOUR2:DATA? Query detector 2 constants. Detecting calibration errors If an error occurs during any calibration step, the Model 2520 will generate an appropriate error message. Several methods to detect calibration errors are discussed below. Reading the error queue As with other Model 2520 errors, any calibration errors will be reported in the error queue. (You can read the error queue by using the :SYST:ERR? query.) Error summary Table B-2 summarizes calibration errors. Table B-2 Calibration errors Error number Error message +500 +501 +502 +509 +510 +520 +521 +522 +523 +524 +525 "Date of calibration not set" "Next date of calibration not set" "Calibration data invalid" "Not permitted with cal locked" "Not permitted with cal un-locked" "Source + gain data invalid" "Source + offset data invalid" "Source - gain data invalid" "Source - offset data invalid" "Source DAC Overflow" "Source DAC Underflow" B-10 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual Status byte EAV (Error Available) bit Whenever an error is available in the error queue, the EAV (Error Available) bit (bit 2) of the status byte will be set. Use the *STB? query to obtain the status byte, then test bit 2 to see if it is set. If the EAV bit is set, an error has occurred, and you can use the appropriate error query to read the error and at the same time clear the EAV bit in the status byte. Generating an SRQ on error To program the instrument to generate an IEEE-488 bus SRQ (Service Request) when an error occurs, send the following command: *SRE 4. This command will enable SRQ when the EAV bit is set. You can then read the status byte and error queue as outlined above to check for errors and to determine the exact nature of the error. Detecting calibration step completion When sending remote calibration commands, you must wait until the instrument completes the current operation before sending another command. You can use either *OPC? or *OPC to help determine when each calibration step is completed. Using the *OPC? query With the *OPC? (operation complete) query, the instrument will place an ASCII 1 in the output queue when it has completed each step. To determine when the OPC response is ready, do the following: 1. 2. 3. Repeatedly test the MAV (Message Available) bit (bit 4) in the status byte and wait until it is set. (You can request the status byte by using the *STB? query.) When MAV is set, a message is available in the output queue, and you can read the output queue and test for an ASCII 1. After reading the output queue, repeatedly test MAV again until it clears. At this point, the calibration step is completed. Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-11 Using the *OPC command The *OPC (operation complete) command can also be used to detect the completion of each calibration step. In order to use *OPC to detect the end of each calibration step, do the following: 1. 2. Enable operation complete by sending *ESE 1. This command sets the OPC (operation complete bit) in the standard event enable register, allowing operation complete status from the standard event status register to set the ESB (event summary bit) in the status byte when operation complete is detected. Send the *OPC command immediately following each calibration command. For example: :CAL:PROT:SOUR2 20;*OPC 3. 4. Note that you must include the semicolon (;) to separate the two commands, and that the *OPC command must appear on the same line as the calibration command. After sending a calibration command, repeatedly test the ESB (Event Summary) bit (bit 5) in the status byte until it is set. (Use *STB? to request the status byte.) Once operation complete has been detected, clear OPC status using one of two methods: (1) use the *ESR? query, then read the response to clear the standard event status register, or (2) send the *CLS command to clear the status registers. Note that sending *CLS will also clear the error queue and operation complete status. Generating an SRQ on calibration complete An IEEE-488 bus SRQ (service request) can be used to detect operation complete instead of repeatedly polling the Model 2520. To use this method, send both *ESE 1 and *SRE 32 to the instrument, then include the *OPC command at the end of each calibration command line, as covered above. Clear the SRQ by querying the ESR (using the *ESR? query) to clear OPC status, then request the status byte with the *STB? query. Refer to your controller's documentation for information on detecting and servicing SRQs. Index E Environmental conditions 2-4 Line power 2-4 Temperature and relative humidity 2-4 Warm-up period 2-4 A Aborting calibration steps 2-9 Assembly drawings 5-3 F Factory service 6-2 Front panel calibration 2-10 Front panel disassembly 5-5 Front panel tests 4-3 CHAR SET test 4-4 DISPLAY PATTERNS test 4-3 KEYS test 4-3 C Calibration 2-1 Calibration commands B-2 Calibration considerations 2-4 Calibration cycle 2-5 Recommended calibration equipment 2-5 Resistor characterization 2-5 Calibration errors 2-9, B-9 Front panel error reporting 2-9 Remote error reporting 2-9 Calibration menus 2-6 Calibration Reference B-1 Case cover removal 5-4 Changing the password 2-8 by remote 2-8 from the front panel 2-8 Command summary B-2 Component layouts 6-2 Current measurement accuracy 1-11 Current source accuracy 1-10 Current source commands B-7 :DATA? B-7 :LOW B-8 :PROTection B-7 :SOURce B-7 H Handling and cleaning 5-2 Handling PC boards 5-2 Solder repairs 5-2 I Instrument re-assembly 5-6 L Line fuse replacement 3-2 M Measurement commands B-6 :DATA B-6 :SENSe B-6 Miscellaneous commands B-3 :CODE B-3 :COUNT? B-3 :DATE B-5 :LOCK B-4 :NDUE B-5 :SAVE B-4 Model 2520 rear panel 3-2 Motherboard removal 5-4 D Detecting calibration errors B-9 Error summary B-9 Generating an SRQ on error B-10 Reading the error queue B-9 Status byte EAV (Error Available) bit B-10 Detecting calibration step completion B-10 Generating an SRQ on calibration complete B-11 Using the *OPC command B-11 Using the *OPC? query B-10 Disassembly 5-1 N No comm link error 4-16 O Ordering information 6-2 P S Parts lists 6-2 Mainframe digital board 6-3 Mainframe display board 6-9 Miscellaneous 6-16 Pulse board 6-13 Test head board 6-10 Performance Verification 1-1 Performing the verification test procedures 1-7 Test considerations 1-7 Test summary 1-7 Power line fuse 3-3 Power-on self-test 4-2 Principles of operation 4-4 Analog circuits 4-6 A/D converters 4-6 Measurement circuits 4-6 Source circuits 4-8 Digital circuitry 4-10 Digital signal processor 4-10 Display board circuits 4-10 I/O circuits 4-10 Microcontroller 4-10 Overall block diagram 4-4 Power supply 4-9 R Recommended test equipment 1-5 Resistor characterization 1-5 Remote calibration 2-22 command summary 2-22 procedure 2-23 Removing power components 5-6 Power module removal 5-6 Power supply module removal 5-6 Repair considerations 4-2 Resetting the calibration password 2-8 Restoring factory defaults 1-6 Routine Maintenance 3-1 Safety considerations 4-2 Specifications A-1 Static sensitive devices 5-3 T Testhead connections 1-8, 2-10 Testhead disassembly 5-7 Case disassembly 5-7 Input board removal 5-7 Output board removal 5-7 Testhead re-assembly 5-7 Troubleshooting 4-1, 4-12 Analog circuitry checks 4-15 Digital circuitry checks 4-14 Display board checks 4-12 Power supply checks 4-13 U Unlocking calibration 2-7 by remote 2-7 from the front panel 2-7 V Verification limits 1-6 Example limits calculation 1-6 Verification test requirements 1-4 Environmental conditions 1-4 Line power 1-4 Warm-up period 1-4 Viewing calibration dates and calibration count 2-9 Voltage bias source accuracy 1-13 Voltage bias source commands B-8 :DATA? B-9 :SOURce B-8 Voltage measurement accuracy 1-9 Service Form Model No. ______________ Serial No.___________________Date________________ Name and Telephone No. _________________________________________________ Company ______________________________________________________________ List all control settings, describe problem and check boxes that apply to problem. _________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ ❑ Intermittent ❑ Analog output follows display ❑ Particular range or function bad; specify _______________________________ ❑ IEEE failure ❑ Obvious problem on power-up ❑ Front panel operational ❑ All ranges or functions are bad ❑ Batteries and fuses are OK ❑ Checked all cables Display or output (check one) ❑ Drifts ❑ Overload ❑ Unable to zero ❑ Will not read applied input ❑ Calibration only ❑ Certificate of calibration required (attach any additional sheets as necessary) ❑ Unstable ❑ Data required Show a block diagram of your measurement including all instruments connected (whether power is turned on or not). Also, describe signal source. Where is the measurement being performed? (factory, controlled laboratory, out-of-doors, etc.)_______________ __________________________________________________________________________________________ What power line voltage is used? ___________________ Ambient temperature? ________________________ °F Relative humidity? ___________________________________________Other?___________________________ Any additional information. (If special modifications have been made by the user, please describe.) __________________________________________________________________________________________ __________________________________________________________________________________________ Be sure to include your name and phone number on this service form. Specifications are subject to change without notice. All Keithley trademarks and trade names are the property of Keithley Instruments, Inc. All other trademarks and trade names are the property of their respective companies. Keithley Instruments, Inc. 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168 1-888-KEITHLEY (534-8453) www.keithley.com BELGIUM: CHINA: FRANCE: GERMANY: GREAT BRITAIN: INDIA: ITALY: KOREA: NETHERLANDS: SWITZERLAND: TAIWAN: Bergensesteenweg 709 • B-1600 Sint-Pieters-Leeuw • 02/363 00 40 • Fax: 02/363 00 64 Yuan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-6202-2886 • Fax: 8610-6202-2892 3, allée des Garays • 91127 Palaiseau Cédex • 01 64 53 20 20 • Fax: 01 60 11 77 26 Landsberger Strasse 65 • D-82110 Germering • 089/84 93 07-40 • Fax: 089/84 93 07-34 Unit 2 Commerce Park, Brunel Road • Theale • Reading • Berkshire RG7 4AB • 0118 929 7500 • Fax: 0118 929 7519 Flat 2B, WILLOCRISSA • 14, Rest House Crescent • Bangalore 560 001 • 91-80-509-1320/21 • Fax: 91-80-509-1322 Viale San Gimignano, 38 • 20146 Milano • 02-48 39 16 01 • Fax: 02-48 30 22 74 2FL., URI Building • 2-14 Yangjae-Dong • Seocho-Gu, Seoul 137-130 • 82-2-574-7778 • Fax: 82-2-574-7838 Postbus 559 • NL-4200 AN Gorinchem • 0183-635333 • Fax: 0183-630821 Kriesbachstrasse 4 • 8600 Dübendorf • 01-821 94 44 • Fax: 01-820 30 81 1FL., 85 Po Ai Street • Hsinchu, Taiwan, R.O.C. • 886-3-572-9077• Fax: 886-3-572-9031 Keithley Instruments B.V. Keithley Instruments China Keithley Instruments Sarl Keithley Instruments GmbH Keithley Instruments Ltd. Keithley Instruments GmbH Keithley Instruments s.r.l. Keithley Instruments Korea Keithley Instruments B.V. Keithley Instruments SA Keithley Instruments Taiwan © Copyright 2000 Keithley Instruments, Inc. Printed in the U.S.A. No. 2193 4/2001
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Key Features
- Voltage measurement
- Current sourcing
- Pulse generation
- Bias voltage control
- Testhead with various connections
- Performance verification procedures
- Calibration procedures
- Routine maintenance instructions
Frequently Answers and Questions
How do I verify the performance of the Model 2520?
The Model 2520 Service Manual provides detailed procedures for verifying the performance of the device. These procedures involve applying known signals to the device and measuring the responses to ensure accuracy within specified limits.
What are the steps involved in calibrating the Model 2520?
The Service Manual outlines the necessary steps for calibrating the Model 2520. This process involves adjusting the device's internal settings to achieve precise accuracy. The manual provides detailed instructions and specific values to be used during calibration.
What are the recommended environmental conditions for operating the Model 2520?
The Model 2520 should be operated within an ambient temperature range of 18-28°C (65-82°F) and a relative humidity of less than 70%. Operating the device outside these conditions may affect its performance.