Foster Refrigerator

Oldmedow Road, King’s Lynn,

Norfolk PE30 4JU

England

Tel: 01553 691122

Fax: 01553 691447

Website: www.fosterrefrigerator.co.uk

E-mail: [email protected]

a Division of ITW (UK) Ltd.

DUET/TM/05/05

Duet Condensing

Unit/Cooler

DISPOSAL REQUIREMENTS

If not disposed of properly all refrigerators have components that can be harmful to the environment. All old refrigerators must be disposed of by appropriately registered and licensed waste contractors, and in accordance with UK laws and regulations.

ENVIRONMENTAL MANAGEMENT POLICY.

PRODUCT SUPPORT AND INSTALLATION CONTRACTORS

Foster Refrigerator recognises that its activities, products and services can have an adverse impact upon the environment. The organisation is committed to implementing systems and controls to manage, reduce and eliminate its adverse environmental impacts wherever possible, and has formulated an Environmental Policy outlining our core aims. A copy of the Environmental Policy is available to all contractors and suppliers upon request.

The organisation is committed to working with suppliers and contractors where their activities have the potential to impact upon the environment. To achieve the aims stated in the Environmental Policy we require that all suppliers and contractors operate in compliance with the law and are committed to best practice in environmental management.

Product Support and Installation contractors are required to:

1. Ensure that wherever possible waste is removed from the client’s site, where arrangements are in place all waste should be retumed to Foster

Refrigerator’s premises. In certain circumstances waste may be disposed of on the clients site; if permission is given, if the client has arrangements in place for the type of waste.

2. If arranging for the disposal of your waste, handle, store and dispose of it in such a way as to prevent its escape into the environment, harm to human health, and to ensure the compliance with the environmental law. Guidance is available from the Environment Agency on how to comply with the waste management ‘duty of care’.

3. The following waste must be stored of separately from other wastes, as they are hazardous to the environment: refrigerants, polyurethane foam, oils.

4. When arranging for disposal of waste, ensure a waste transfer note or consignment note is completed as appropriate. Ensure that all waste is correctly described on the waste note and include the appropriate six-digit code from the European Waste Catalogue. Your waste contractor or Foster can provide further information if necessary.

5. Ensure that all waste is removed by a registered waste carrier, a carrier in possession of a waste management licence, or a carrier holding an appropriate exemption. Ensure the person receiving the waste at its ultimate destination is in receipt of a waste management licence or valid exemption.

6. Handle and store refrigerants in such a way as to prevent their emission to atmosphere, and ensure they are disposed of safely and in accordance with environmental law.

7. Make arrangements to ensure all staff who handle refrigerants do so at a level of competence consistent with the City Guilds 2078 Handling Refrigerants qualification or equivalent qualification.

CONTENTS

Table of Contents

Duet Package Refrigeration System

Duet Specifications

Cooler Specifications

Condensing Unit Technical Data

FKS Cooler Dimensions

FTG Cooler Dimensions

Liquid and Suction Line Pipe Size

Control Panel

Microprocessor Controls - Duet HV, GP Series

Thermostat Function

Display

Microprocessor Controls - Duet C, F, M, and L Series

Thermostat Function

Display

Controller Parameter Settings

Electrical System Description

Duet Package Wiring Schematic

Duet Installation Guidelines

2

Page

9

9

10

10-11

8

8

8

8

11

12

13

7

7

5

6

3

4

2

2

NOTES

Duet Package Refrigeration System

The Duet Package Refrigeration System Comprises of:

Air Cooled Condensing Unit (standard items)

• Compressor

• Air cooled condenser

• Liquid receiver

• High/Low pressure switches

• Liquid line sight glass

• Filter Drier

• Liquid/Suction line shut off valves

• Crankcase heater (except DCU1-1H, DCU2-1H, DCU1-1L as option)

• Low ambient kit (only DCU5-3L, DCU6-3L others as option)

• Mounting Channels (DCU6-3H, DCU 7-3H, DCU 5-3L only)

• R404a refrigerant

• White unit cover

Cooler

• FTG Range with and without electric defrost heaters

• FKS Range with and without defrost heaters

Control Panel

• Microprocessor Controller c/w function indicators

• Ten metre sensing probes

• Component contactors

• Component circuit breakers

Duet Specifications

• Lockable isolator switch

• White enclosure

• Remote alarm contacts

Ancillaries (supplied loose)

• Expansion valve

• Liquid line solenoid valve

• Drain line heater (where applicable)

• Cooler fixing nylon bolts c/w nuts and washers

Options

• Wall brackets

• Oil separator (except DCU1-1H, DCU2-1H, DCU1-1L)

• Low ambient kit (except DCU5-3L, DCU6-3L this fitted as standard)

• 220-1-60hz in lieu of 230-1-50hz

• 220-3-60hz in lieu of 400-3-50hz

Not included

• Interconnecting pipework

• Pipe installation

• Mechanical fasteners (screws, pipe clamps etc.)

• Refrigerant

• Mains supply wiring

3

Cooler Specification

4

Duet Installation Guide Notes

1. GENERAL

Installation should be carried out by competent persons adopting codes of good refrigeration practices as detailed in BS.EN 378-1:2000

Refrigerating Systems and Heat Pumps - Safety and environmental requirements. Particular care should be taken installing horizontal and vertical pipe runs incorporating correct bends, traps etc.

2. CONDENSING UNIT

Although the Condensing Unit is rated to operate in an ambient temperature up to 43°C it is still important to consider the location of the Unit during installation. Solar Gain from direct sunlight can raise the temperature inside the unit housing beyond the operating specification of the unit resulting in loss of performance and possible damage to equipment.

Equally protection from very low ambient conditions should be addressed

Basically consider protection components such as oil separators, head pressure control, additional solenoid valves, crankcase heaters etc for adverse operating conditions.

The Condensing Unit can be positioned at low level ensuring that it is raised off the ground and mounted on wall fixing brackets. There should be at least 600mm clearance in front of the unit to allow for adequate air to the condenser plus access for servicing through the top therefore at least 600mm clearance should be allowed.

3. PIPE RUNS

The nominal design pipe run for the system is 50 metres however care should be taken to consider any vertical rise where the condensing unit is situated above the coldroom. The introduction of “P” traps in the suction line to aid oil return to the compressor should be considered also the requirement of an oil separator, especially low temperature applications. Where the vertical rise is 5 metres and above the use of an oil separator should be considered, especially on low temperature applications, plus the position of the oil “P” trap and the size of the suction line to maximise oil return to the compressor.

4. EVAPORATORS / COOLERS

FTG Range - Ceiling Mounted

These are used for small coldroom applications and are available for both high and low temperature conditions. The low temperature models have defrost heaters mounted under the coil block with access via the drain pan. It will not be necessary to allow space at the side of the

Cooler for heater removal.

Positioning the Cooler should allow the discharged air from the finned face to circulate around the coldroom. The rear of the Cooler can be positioned close to the coldroom wall leaving sufficient space to remove the drain pan. If the opposing wall is less than 600mm from the finned face of the Cooler a curved air “deflector plate” should be used.

Fit the 1” BSP Drain Connector to the drain pan and connect the drain line to it.

FKS Range.

These ceiling mounted Coolers are designed for medium/large coldrooms for both high and low temperature applications.

The cooling air is discharged through the fan motors therefore it should be positioned within the coldroom allowing at least 450mm clearance between the rear finned face and the wall for air return to the Cooler.

If the opposing wall is less than 1.5m from the fan motors a curved air

“deflector plate” should be considered depending on model.

5. CONTROL PANEL

The Control panel is supplied with a main’s isolator switch, function contactors, circuit breaker and a microprocessor temperature controller complete with 10m long temperature sensing probes. The air temperature sensing probe should be positioned in the return air to the finned evaporator coil and the defrost termination temperature sensing probes (when required) inserted at least 25mm into the finned coil at the top.

See separate wiring diagrams for the various Condensing Unit /

13

Duet Package Wiring Schematic

Fig 1.

Supply In: 400v—50—3 + N

Wiring Diagram 00-838359-00

00-838362-00

(See page 11 for model reference)

Control Panel

HP/LP Condenser Fan Pressure Switch

1mm

2

3 core

Crankcase Htr. – 1mm

2

3 core

(Optional)

Condensing Unit

Compressor/Fan – 2.5mm

2

5 core

Liq. Line Solenoid — 1mm

2

3 core

Evaporator Fan — 1mm

2

3 core

Defrost Heater (if fitted) – 1mm

2

5 core

Drain Line Heater – 1mm 2 3 core

Unit Cooler

Interconnecting Cables for three phase supply

Fig 2.

Supply In: 230v—50—1 + N

Control Panel

Wiring Diagram

defrost)

00

HP/LP Switch — 1mm

2

3 core

(Optional Condenser Fan Pressure Switch)

Crankcase Heater – 1mm

2

3 core

(Optional)

00-838099-00

(off cycle

00-838101-00, 00-838102-

Condensing Unit

Compressor/Fan – 2.5mm

2

5 core

Liquid Line Solenoid — 1mm

2

3 core

Evaporator Fan — 1mm

2

3 core

Defrost Heaters (if fitted) – 1.5mm

2

3 core

Drain Line Heater – 1mm

2

3 core

Interconnecting Cables for single phase supply

Fig 3.

Supply In: 400v—50—3

Unit Cooler

Wiring Diagram 00-838106-00

(See page 11 for model reference)

Control Panel

HP/LP Condenser Fan Pressure Switch

1mm

2

3 core

Crankcase Heater – 1mm

2

3 core

(Optional)

Condensing Unit

Compressor/Fan – 2.5mm

2

5 core

Liquid Line Solenoid — 1mm

2

3 core

Evaporator Fan — 1mm

2

3 core

Defrost Heaters (if fitted) – 1mm

2

5 core

Drain Line Heater – 1mm

2

3 core

Interconnecting Cables for three phase supply

12

Unit Cooler

5

NOTE: * Based on 40°C condensing temperature. ** Based on 80% liquid capacity at 40°C condensing temperature. *** Based on 3 metres from front of unit, 1.5 metres from fl

FKS Cooler Dimensions

6

DUET ‘C’, ‘F’, ‘M’, ‘L’ AND ‘IC’ SERIES

Par. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M

L

C

F

IC

Units

Mnemonic

Min. Limit

Max. Limit

Deg Deg Deg Min Min % Sec Hrs Deg Min Min Min Flag Flag Min Deg Flag Deg Deg Min Flag Deg Deg Deg Flag 01

SPL SPh hYS coF con cdc crS drE dLi dto drP diS dtY doP Fct FrS Fid ALo Ahi AdL Ain oS1 oS2 oS3 SiM Adr

-50 SPL 01 00 00 00 00 01 01 00

*

1

ELE 00 01 00 02

150 150 20 10 10 10 120 99 70 120 10 30 GAS Acc 10 50 02 SPL 50 120 03 20 20 20 200 255

*00 = OFF

01 = Te < FrS

02 = Always ON

0 8 02 00 00 06 00 06 20 15 05 05 ELE con -1 01 00 -3 8 60 01 00 00 00 00 01

-5 8 02 00 00 06 00 06 20 15 05 05 ELE con -1 01 00 -10 8 60 01 00 00 00 00 01

-3 8 02 00 00 06 00 06 20 15 05 05 ELE con -1 01 00 -8 8 60 01 00 00 00 00 01

-23 -15 03 00 00 06 00 03 30 30 05 05 ELE con -1 5 00 -25 -10 60 01 00 00 00 00 01

-28 -18 03 00 00 06 00 03 30 30 05 05 ELE con -1 5 00 -30 -15 60 01 00 00 00 00 01

Electrical System Description

CONTROL PANEL/WIRING DIAGRAMS

The Duets are to be wired in accordance with the latest revision of the respective wiring diagram:

SEE DETAIL FOR REMOTE ALARM CONNECTION

11

Display

When the unit is switched on the display shows “- - -” for a period of five seconds, during which the controller performs a self check. The display then shows the air temperature measured by probe 1.

] or [ ].

The value of a selected parameter is checked by pressing -

[

] and may be altered by pressing at the same time

[

] + [ ] or

[

].

The coil temperature, measured by probe 2 may be viewed by pressing

[ ].

Access to the control parameters is achieved by pressing in sequence

[

] + [ ] + [ ] and holding in keys for a period of 4 seconds.

Exit from setup occurs after 10 seconds if no key is pressed.

If an alarm condition is entered the alarm buzzer will sound and

‘

ALM’ will flash on the display. The alarm may be acknowledge by pressing any key causing the buzzer to cease and the display will alternate between ‘ ALM’ and air temperature while the alarm condition persists. It is possible to scroll through the parameters by pressing —

[

Controller Parameter Settings

DUET ‘HV’ AND ‘GP’ SERIES

CRT

CDC

DFR

DTO

DDY

ATL

ATH

Display

SCL

SPL

SPH

SP

HYS

ATD

ACC

OAU

BAU

OS1

SIM

ADR

Parameter

Default Values

Readout Scale

Minimum Temperature Set Point

Maximum Temperature Set Point

Effective Temperature Set Point

Hysteresis

Compressor Rest Time (minutes)

Compressor Regulation with T1 Fail

Defrosting Frequency (/24 hours)

Defrosting Duration (minutes)

Defrost Display Control

Low Alarm Differential

High Alarm Differential

Temperature Alarm Delay (minutes)

Condenser Clean Interval

Auxiliary Output Mode of Operation

Auxiliary Button Mode of Operation

T1 Offset

Display Slowdown

Address

LDU151E-B

Used in Panels F,H,L.

2°C

05

01

03

3

1

-5

5

10

20

4

20

05

00

00

01

60

05

30

Duet High Temp

1

-5

10

4

15

2

7

2°C

0

8

2

+3

90

0

ALR

NON

00

00

01

ALARMS AND WARNINGS

HI

LO

E1

DF

CLN

High Temperature Alarm

Low Temperature Alarm

T1 Probe Failure

Defrosting in Progress

Condenser

LDU 151E-BG Electrical Connections

AUX

1 2 3 4 5 6 7

T1

8 9 10 11

PWR

10

FTG Cooler Dimensions

LIQUID AND SUCTION LINE PIPE SIZE

Model

Duet

1-1 H/M

2-1 H/M

3-1 H/M

4-3 H/M

5-3 H/M

6-3 H/M

32°C Ambient

Liquid Line Pipe Size

20m

3/8”

50m

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

Suction Line Pipe Size

Horizontal (Vertical)

20m (V) 50m (V)

1/2” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 11/8” 7/8”

Model

Duet

1-1 H/M

2-1 H/M

3-1 H/M

4-3 H/M

5-3 H/M

6-3 H/M

43°C Ambient

Liquid Line Pipe Size

20m 50m

3/8” 3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

Suction Line Pipe Size

Horizontal (Vertical)

20m (V) 50m (V)

1/2” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 11/8” 7/8”

1-1 L

2-1 L

3-3 L

4-3 L

5-3 L

6-3 L

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

5/8” 1/2” 3/4” 5/8”

3/4” 5/8” 7/8” 3/4”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 13/8” 11/8”

13/8” 11/8” 13/8” 11/8”

1-1 L

2-1 L

3-3 L

4-3 L

5-3 L

6-3 L

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

5/8” 1/2” 3/4” 5/8”

3/4” 5/8” 7/8” 3/4”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 13/8” 11/8”

13/8” 11/8” 13/8” 11/8”

Note:

These are guidelines only. Exact pipe sizing to be carried out for each application.

“H” models include HV and GP range

“M” models include C, F and M range

“L” models

The exact pipe size should be determined by application.

Recommended maximum vertical change 5 metres. The suction lines have been selected to achieve a pressure drop of 2psi or less whilst maintaining refrigerant velocity in the horizontal plane of 3.5m/s (700ft/min) and in the vertical plane of 7.0m/s (1500ft/min) to achieve oil return.

LIQUID AND SUCTION VALVE HEXAGONAL WRENCH SIZE

3/8” valve = 5mm

1/2” valve = 5mm

5/8” valve = 5mm

7/8” valve = 10mm

7

Control Panel

The control panel contains a microprocessor temperature controller indicator automatically controlling the required process to maintain the correct storage temperature within the coldroom and initiate and control defrost and evaporator fan functions.

The controllers are pre-set prior to leaving the factory but should it be necessary to make an adjustment the following procedures should be followed.

MICROPROCESSOR CONTROLS

Duet ‘H’ Series

All controller parameters are factory set for optimum storage conditions. The parameters should only be adjusted by persons familiar with the unit operation and controller functions. Certain parameters however may be adjusted within limits, to suit certain storage needs.

DUET HIGH TEMPERATURE UNITS WITH LDU 15 CONTROLLER – 00-555357

Temperature Controller

When the controller is switched on a single line appears on the display for 3 seconds to indicate the autotest period.

After this period the air temperature measured by the T1 probe is displayed.

It is strongly advised that before adjusting any Service Parameters a thorough understanding of the following instructions should be obtained.

LDU 15 CONTROLLER

aux set aux

Check temperature set point.

Check set point by pressing the “set” button

To increase set point press “set” +

To decrease set point press “set” +

Factory Temperature Set Point +3°C.

Exit from set up occurs after 10 seconds if no button is pressed.

Controller Set Up.

The parameters are accessed by pressing the following keys in succession + “set” + and keeping them pressed for 3 seconds.

Access to the parameters has been achieved with the first parameter SCL being displayed.

To pass from one parameter to the next press either the or key

To display the value press. “set”

To change the value press “set” + to increase, or “set” + to decrease.

Exit from set up by pressing “aux” or is automatic after 30 seconds if no buttons are pressed.

8

MICROPROCESSOR CONTROLS

Duet ‘M’ and ‘L’ Series

All controller parameters are factory set for optimum storage conditions.

The parameters should only be adjusted by persons familiar with the unit operation and controller functions. Certain parameters however may be adjusted within limits, to suit certain storage needs.

5

6

7

1

2

CDC 122

Check Set Point — Low point of temperature band

Press button 1

Increase Set Point

Press and hold button 1

Press button 3 until required temperature is displayed

Decrease set point

Press and hold button 1

Press button 4 until required temperature is displayed

Manual Defrost

Press and hold button 2

Press button 4 a timed defrost will follow

Indicators

LED 5 Compressor on

LED 6 Evaporator fan on

LED 7 Defrost on

PF1 or PF2: Indicates a probe failure — call engineer

Adjustment Parameters

Freezer: Set Point -21°C

Meat: Set Point -2°C

Thermostat Function

SPL Min set point (°C)

Maximum allowable low alarm setting (°C)

SPh Maximum set point (°C)

Maximum allowable high alarm setting (°C)

hyS Temperature hysteresis (°K)

coF

Compressor minimum off time (mins)

con Compressor minimum on time (mins)

cdc Cooler duty cycle. Compressor on duration during a ten minute cycle e,g.

cdc = 04, 4 min on time, 6 min off time (active only under probe fault conditions, PF1)

crS Compressor start delay (secs)

Defrost Function

drE

Time between defrosts (hrs)

dLi

Defrost termination temperature (°C)

dto

Defrost termination time (mins). Unused if set to zero

3

4 drP

Drain down time (mins)

diS Display during defrost

00

—

01

= Temperature display

=

DEF is displayed during defrost and until air temperature falls below the value setpoint — hysteresis.

1.30 (mins) = dEF is displayed during defrost and until the set time has elapsed after defrosting or until air temperature falls below the value setpoint + hysteresis.

dtY Defrost type

FAn

ELE

GAS

= Off cycle defrost

= Electric heater defrost

= Hot gas defrost

doP Defrost optimisation

con

Acc

= At regular intervals of

drE (hrs)

= Defrost timer only runs while evaporator temperature is below 0°C, defrosting occurs when drE time has elapsed e.g. if compressor cycle time is 5 min run and 5 min stop and drE = 4, defrosting will take place every 8 hours

Evaporator Fan Control

Fct Evaporator fan control during cooling

—

01

00

1.10 (mins) = Start with compressor, set time delay stop

= Continuous operation

= Cycle on/off with compressor after compressor

Frs Fan delay temperature following defrost (°C)

Fid Evaporator fan operation during defrost

00

= off until fan delay temperature is reached

FrS (°C)

01

02

= On while evaporator temperature is below value FrS (°C)

= On during defrost

Alarm Function

ALo Low temperature alarm setting (°C)

Ahi High temperature alarm setting (°C)

AdL Alarm delay (min)

00

= Instantaneous audible alarm

01.120 = Duration of delay (min)

—

01

= Alarm is disabled

Ain Determines which probe is monitored for alarm functions

1

2

3

= Air probe (prode 1)

= Evaporator probe (probe 2)

= Food probe (probe 3)

Thermal Mass Simulation

oS1 Air probe offset (°K)

oS2 Evaporator probe offset (°K)

oS3 Food probe offset (°K) — where fitted

SiM Controls the thermal mass volume simulated by the controller and displayed on the fascia. The greater the value the greater the resulting display slow down. The controlling function remains to operate directly on air temperature.

00

= Instantaneous air temperature display

01.200 = Thermal mass simulation

Adr

Controller peripheral number — only used where controllers are networked

9

Control Panel

The control panel contains a microprocessor temperature controller indicator automatically controlling the required process to maintain the correct storage temperature within the coldroom and initiate and control defrost and evaporator fan functions.

The controllers are pre-set prior to leaving the factory but should it be necessary to make an adjustment the following procedures should be followed.

MICROPROCESSOR CONTROLS

Duet ‘H’ Series

All controller parameters are factory set for optimum storage conditions. The parameters should only be adjusted by persons familiar with the unit operation and controller functions. Certain parameters however may be adjusted within limits, to suit certain storage needs.

DUET HIGH TEMPERATURE UNITS WITH LDU 15 CONTROLLER – 00-555357

Temperature Controller

When the controller is switched on a single line appears on the display for 3 seconds to indicate the autotest period.

After this period the air temperature measured by the T1 probe is displayed.

It is strongly advised that before adjusting any Service Parameters a thorough understanding of the following instructions should be obtained.

LDU 15 CONTROLLER

aux set aux

Check temperature set point.

Check set point by pressing the “set” button

To increase set point press “set” +

To decrease set point press “set” +

Factory Temperature Set Point +3°C.

Exit from set up occurs after 10 seconds if no button is pressed.

Controller Set Up.

The parameters are accessed by pressing the following keys in succession + “set” + and keeping them pressed for 3 seconds.

Access to the parameters has been achieved with the first parameter SCL being displayed.

To pass from one parameter to the next press either the or key

To display the value press. “set”

To change the value press “set” + to increase, or “set” + to decrease.

Exit from set up by pressing “aux” or is automatic after 30 seconds if no buttons are pressed.

8

MICROPROCESSOR CONTROLS

Duet ‘M’ and ‘L’ Series

All controller parameters are factory set for optimum storage conditions.

The parameters should only be adjusted by persons familiar with the unit operation and controller functions. Certain parameters however may be adjusted within limits, to suit certain storage needs.

5

6

7

1

2

CDC 122

Check Set Point — Low point of temperature band

Press button 1

Increase Set Point

Press and hold button 1

Press button 3 until required temperature is displayed

Decrease set point

Press and hold button 1

Press button 4 until required temperature is displayed

Manual Defrost

Press and hold button 2

Press button 4 a timed defrost will follow

Indicators

LED 5 Compressor on

LED 6 Evaporator fan on

LED 7 Defrost on

PF1 or PF2: Indicates a probe failure — call engineer

Adjustment Parameters

Freezer: Set Point -21°C

Meat: Set Point -2°C

Thermostat Function

SPL Min set point (°C)

Maximum allowable low alarm setting (°C)

SPh Maximum set point (°C)

Maximum allowable high alarm setting (°C)

hyS Temperature hysteresis (°K)

coF

Compressor minimum off time (mins)

con Compressor minimum on time (mins)

cdc Cooler duty cycle. Compressor on duration during a ten minute cycle e,g.

cdc = 04, 4 min on time, 6 min off time (active only under probe fault conditions, PF1)

crS Compressor start delay (secs)

Defrost Function

drE

Time between defrosts (hrs)

dLi

Defrost termination temperature (°C)

dto

Defrost termination time (mins). Unused if set to zero

3

4 drP

Drain down time (mins)

diS Display during defrost

00

—

01

= Temperature display

=

DEF is displayed during defrost and until air temperature falls below the value setpoint — hysteresis.

1.30 (mins) = dEF is displayed during defrost and until the set time has elapsed after defrosting or until air temperature falls below the value setpoint + hysteresis.

dtY Defrost type

FAn

ELE

GAS

= Off cycle defrost

= Electric heater defrost

= Hot gas defrost

doP Defrost optimisation

con

Acc

= At regular intervals of

drE (hrs)

= Defrost timer only runs while evaporator temperature is below 0°C, defrosting occurs when drE time has elapsed e.g. if compressor cycle time is 5 min run and 5 min stop and drE = 4, defrosting will take place every 8 hours

Evaporator Fan Control

Fct Evaporator fan control during cooling

—

01

00

1.10 (mins) = Start with compressor, set time delay stop

= Continuous operation

= Cycle on/off with compressor after compressor

Frs Fan delay temperature following defrost (°C)

Fid Evaporator fan operation during defrost

00

= off until fan delay temperature is reached

FrS (°C)

01

02

= On while evaporator temperature is below value FrS (°C)

= On during defrost

Alarm Function

ALo Low temperature alarm setting (°C)

Ahi High temperature alarm setting (°C)

AdL Alarm delay (min)

00

= Instantaneous audible alarm

01.120 = Duration of delay (min)

—

01

= Alarm is disabled

Ain Determines which probe is monitored for alarm functions

1

2

3

= Air probe (prode 1)

= Evaporator probe (probe 2)

= Food probe (probe 3)

Thermal Mass Simulation

oS1 Air probe offset (°K)

oS2 Evaporator probe offset (°K)

oS3 Food probe offset (°K) — where fitted

SiM Controls the thermal mass volume simulated by the controller and displayed on the fascia. The greater the value the greater the resulting display slow down. The controlling function remains to operate directly on air temperature.

00

= Instantaneous air temperature display

01.200 = Thermal mass simulation

Adr

Controller peripheral number — only used where controllers are networked

9

Display

When the unit is switched on the display shows “- - -” for a period of five seconds, during which the controller performs a self check. The display then shows the air temperature measured by probe 1.

] or [ ].

The value of a selected parameter is checked by pressing -

[

] and may be altered by pressing at the same time

[

] + [ ] or

[

].

The coil temperature, measured by probe 2 may be viewed by pressing

[ ].

Access to the control parameters is achieved by pressing in sequence

[

] + [ ] + [ ] and holding in keys for a period of 4 seconds.

Exit from setup occurs after 10 seconds if no key is pressed.

If an alarm condition is entered the alarm buzzer will sound and

‘

ALM’ will flash on the display. The alarm may be acknowledge by pressing any key causing the buzzer to cease and the display will alternate between ‘ ALM’ and air temperature while the alarm condition persists. It is possible to scroll through the parameters by pressing —

[

Controller Parameter Settings

DUET ‘HV’ AND ‘GP’ SERIES

CRT

CDC

DFR

DTO

DDY

ATL

ATH

Display

SCL

SPL

SPH

SP

HYS

ATD

ACC

OAU

BAU

OS1

SIM

ADR

Parameter

Default Values

Readout Scale

Minimum Temperature Set Point

Maximum Temperature Set Point

Effective Temperature Set Point

Hysteresis

Compressor Rest Time (minutes)

Compressor Regulation with T1 Fail

Defrosting Frequency (/24 hours)

Defrosting Duration (minutes)

Defrost Display Control

Low Alarm Differential

High Alarm Differential

Temperature Alarm Delay (minutes)

Condenser Clean Interval

Auxiliary Output Mode of Operation

Auxiliary Button Mode of Operation

T1 Offset

Display Slowdown

Address

LDU151E-B

Used in Panels F,H,L.

2°C

05

01

03

3

1

-5

5

10

20

4

20

05

00

00

01

60

05

30

Duet High Temp

1

-5

10

4

15

2

7

2°C

0

8

2

+3

90

0

ALR

NON

00

00

01

ALARMS AND WARNINGS

HI

LO

E1

DF

CLN

High Temperature Alarm

Low Temperature Alarm

T1 Probe Failure

Defrosting in Progress

Condenser

LDU 151E-BG Electrical Connections

AUX

1 2 3 4 5 6 7

T1

8 9 10 11

PWR

10

FTG Cooler Dimensions

LIQUID AND SUCTION LINE PIPE SIZE

Model

Duet

1-1 H/M

2-1 H/M

3-1 H/M

4-3 H/M

5-3 H/M

6-3 H/M

32°C Ambient

Liquid Line Pipe Size

20m

3/8”

50m

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

Suction Line Pipe Size

Horizontal (Vertical)

20m (V) 50m (V)

1/2” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 11/8” 7/8”

Model

Duet

1-1 H/M

2-1 H/M

3-1 H/M

4-3 H/M

5-3 H/M

6-3 H/M

43°C Ambient

Liquid Line Pipe Size

20m 50m

3/8” 3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

Suction Line Pipe Size

Horizontal (Vertical)

20m (V) 50m (V)

1/2” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

5/8” 1/2” 5/8” 1/2”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 11/8” 7/8”

1-1 L

2-1 L

3-3 L

4-3 L

5-3 L

6-3 L

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

5/8” 1/2” 3/4” 5/8”

3/4” 5/8” 7/8” 3/4”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 13/8” 11/8”

13/8” 11/8” 13/8” 11/8”

1-1 L

2-1 L

3-3 L

4-3 L

5-3 L

6-3 L

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

5/8” 1/2” 3/4” 5/8”

3/4” 5/8” 7/8” 3/4”

7/8” 3/4” 7/8” 3/4”

7/8” 3/4” 11/8” 7/8”

11/8” 7/8” 13/8” 11/8”

13/8” 11/8” 13/8” 11/8”

Note:

These are guidelines only. Exact pipe sizing to be carried out for each application.

“H” models include HV and GP range

“M” models include C, F and M range

“L” models

The exact pipe size should be determined by application.

Recommended maximum vertical change 5 metres. The suction lines have been selected to achieve a pressure drop of 2psi or less whilst maintaining refrigerant velocity in the horizontal plane of 3.5m/s (700ft/min) and in the vertical plane of 7.0m/s (1500ft/min) to achieve oil return.

LIQUID AND SUCTION VALVE HEXAGONAL WRENCH SIZE

3/8” valve = 5mm

1/2” valve = 5mm

5/8” valve = 5mm

7/8” valve = 10mm

7

FKS Cooler Dimensions

6

DUET ‘C’, ‘F’, ‘M’, ‘L’ AND ‘IC’ SERIES

Par. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M

L

C

F

IC

Units

Mnemonic

Min. Limit

Max. Limit

Deg Deg Deg Min Min % Sec Hrs Deg Min Min Min Flag Flag Min Deg Flag Deg Deg Min Flag Deg Deg Deg Flag 01

SPL SPh hYS coF con cdc crS drE dLi dto drP diS dtY doP Fct FrS Fid ALo Ahi AdL Ain oS1 oS2 oS3 SiM Adr

-50 SPL 01 00 00 00 00 01 01 00

*

1

ELE 00 01 00 02

150 150 20 10 10 10 120 99 70 120 10 30 GAS Acc 10 50 02 SPL 50 120 03 20 20 20 200 255

*00 = OFF

01 = Te < FrS

02 = Always ON

0 8 02 00 00 06 00 06 20 15 05 05 ELE con -1 01 00 -3 8 60 01 00 00 00 00 01

-5 8 02 00 00 06 00 06 20 15 05 05 ELE con -1 01 00 -10 8 60 01 00 00 00 00 01

-3 8 02 00 00 06 00 06 20 15 05 05 ELE con -1 01 00 -8 8 60 01 00 00 00 00 01

-23 -15 03 00 00 06 00 03 30 30 05 05 ELE con -1 5 00 -25 -10 60 01 00 00 00 00 01

-28 -18 03 00 00 06 00 03 30 30 05 05 ELE con -1 5 00 -30 -15 60 01 00 00 00 00 01

Electrical System Description

CONTROL PANEL/WIRING DIAGRAMS

The Duets are to be wired in accordance with the latest revision of the respective wiring diagram:

SEE DETAIL FOR REMOTE ALARM CONNECTION

11

Duet Package Wiring Schematic

Fig 1.

Supply In: 400v—50—3 + N

Wiring Diagram 00-838359-00

00-838362-00

(See page 11 for model reference)

Control Panel

HP/LP Condenser Fan Pressure Switch

1mm

2

3 core

Crankcase Htr. – 1mm

2

3 core

(Optional)

Condensing Unit

Compressor/Fan – 2.5mm

2

5 core

Liq. Line Solenoid — 1mm

2

3 core

Evaporator Fan — 1mm

2

3 core

Defrost Heater (if fitted) – 1mm

2

5 core

Drain Line Heater – 1mm 2 3 core

Unit Cooler

Interconnecting Cables for three phase supply

Fig 2.

Supply In: 230v—50—1 + N

Control Panel

Wiring Diagram

defrost)

00

HP/LP Switch — 1mm

2

3 core

(Optional Condenser Fan Pressure Switch)

Crankcase Heater – 1mm

2

3 core

(Optional)

00-838099-00

(off cycle

00-838101-00, 00-838102-

Condensing Unit

Compressor/Fan – 2.5mm

2

5 core

Liquid Line Solenoid — 1mm

2

3 core

Evaporator Fan — 1mm

2

3 core

Defrost Heaters (if fitted) – 1.5mm

2

3 core

Drain Line Heater – 1mm

2

3 core

Interconnecting Cables for single phase supply

Fig 3.

Supply In: 400v—50—3

Unit Cooler

Wiring Diagram 00-838106-00

(See page 11 for model reference)

Control Panel

HP/LP Condenser Fan Pressure Switch

1mm

2

3 core

Crankcase Heater – 1mm

2

3 core

(Optional)

Condensing Unit

Compressor/Fan – 2.5mm

2

5 core

Liquid Line Solenoid — 1mm

2

3 core

Evaporator Fan — 1mm

2

3 core

Defrost Heaters (if fitted) – 1mm

2

5 core

Drain Line Heater – 1mm

2

3 core

Interconnecting Cables for three phase supply

12

Unit Cooler

5

NOTE: * Based on 40°C condensing temperature. ** Based on 80% liquid capacity at 40°C condensing temperature. *** Based on 3 metres from front of unit, 1.5 metres from fl

Cooler Specification

4

Duet Installation Guide Notes

1. GENERAL

Installation should be carried out by competent persons adopting codes of good refrigeration practices as detailed in BS.EN 378-1:2000

Refrigerating Systems and Heat Pumps - Safety and environmental requirements. Particular care should be taken installing horizontal and vertical pipe runs incorporating correct bends, traps etc.

2. CONDENSING UNIT

Although the Condensing Unit is rated to operate in an ambient temperature up to 43°C it is still important to consider the location of the Unit during installation. Solar Gain from direct sunlight can raise the temperature inside the unit housing beyond the operating specification of the unit resulting in loss of performance and possible damage to equipment.

Equally protection from very low ambient conditions should be addressed

Basically consider protection components such as oil separators, head pressure control, additional solenoid valves, crankcase heaters etc for adverse operating conditions.

The Condensing Unit can be positioned at low level ensuring that it is raised off the ground and mounted on wall fixing brackets. There should be at least 600mm clearance in front of the unit to allow for adequate air to the condenser plus access for servicing through the top therefore at least 600mm clearance should be allowed.

3. PIPE RUNS

The nominal design pipe run for the system is 50 metres however care should be taken to consider any vertical rise where the condensing unit is situated above the coldroom. The introduction of “P” traps in the suction line to aid oil return to the compressor should be considered also the requirement of an oil separator, especially low temperature applications. Where the vertical rise is 5 metres and above the use of an oil separator should be considered, especially on low temperature applications, plus the position of the oil “P” trap and the size of the suction line to maximise oil return to the compressor.

4. EVAPORATORS / COOLERS

FTG Range - Ceiling Mounted

These are used for small coldroom applications and are available for both high and low temperature conditions. The low temperature models have defrost heaters mounted under the coil block with access via the drain pan. It will not be necessary to allow space at the side of the

Cooler for heater removal.

Positioning the Cooler should allow the discharged air from the finned face to circulate around the coldroom. The rear of the Cooler can be positioned close to the coldroom wall leaving sufficient space to remove the drain pan. If the opposing wall is less than 600mm from the finned face of the Cooler a curved air “deflector plate” should be used.

Fit the 1” BSP Drain Connector to the drain pan and connect the drain line to it.

FKS Range.

These ceiling mounted Coolers are designed for medium/large coldrooms for both high and low temperature applications.

The cooling air is discharged through the fan motors therefore it should be positioned within the coldroom allowing at least 450mm clearance between the rear finned face and the wall for air return to the Cooler.

If the opposing wall is less than 1.5m from the fan motors a curved air

“deflector plate” should be considered depending on model.

5. CONTROL PANEL

The Control panel is supplied with a main’s isolator switch, function contactors, circuit breaker and a microprocessor temperature controller complete with 10m long temperature sensing probes. The air temperature sensing probe should be positioned in the return air to the finned evaporator coil and the defrost termination temperature sensing probes (when required) inserted at least 25mm into the finned coil at the top.

See separate wiring diagrams for the various Condensing Unit /

13

Foster Refrigerator

Oldmedow Road, King’s Lynn,

Norfolk PE30 4JU

England

Tel: 01553 691122

Fax: 01553 691447

Website: www.fosterrefrigerator.co.uk

E-mail: [email protected]

a Division of ITW (UK) Ltd.

DUET/TM/05/05

Duet Condensing

Unit/Cooler