Honda TRX680FA Owner's Manual

０８／０３／０５１１：１６：１９３１ＨＮ８６６００００２

2009

Honda TRX680FA/FGA

FOURTRAX RINCON/with GPScape

OWNER’S MANUAL

FOR OFF-ROAD USE ONLY

This vehicle is designed and manufactured for off-road use only.

USA only:

It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On

Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and regulations.

It conforms to US EPA, California, and Environment Canada emission regulations for ATVs.

０８／０３／０５１１：１６：２６３１ＨＮ８６６００００３

Introduction

Congratulations on choosing your Honda ATV.

When you own a Honda, you’re part of a worldwide family of satisfied customers − people who appreciate Honda’s reputation for building quality into every product.

Your Honda was designed as a recreational ATV for off-road use by one rider only.

Before riding, take time to get acquainted with your ATV and how it works. To protect your investment, we urge you to take responsibility for keeping your ATV well maintained. Scheduled service is a must, of course. But it’s just as important to observe the break-in guidelines, and perform all pre-ride and other periodic checks detailed in this manual.

We also recommend that you read this owner’s manual before you ride.

It’s full of facts, instructions, safety information, and helpful tips. To make it easy to use, the manual contains a detailed list of topics at the beginning of each section, and both an in-depth table of contents and an index at the back of the book.

As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your Honda, other property, or the environment.

Read the Warranties Booklet (page 251 ) thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities.

Whenever you ride, tread lightly. By staying on established trails and riding only in approved areas, you help protect the environment and keep off-road riding areas open for the future.

Introduction

０８／０３／０５１１：１６：３２３１ＨＮ８６６００００４

Introduction

If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction.

Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.

You may also want to visit our website at www.honda.com.

Happy riding!

California Proposition 65 Warning

WARNING: This product contains or emits chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Introduction

０８／０３／０５１１：１６：３６３１ＨＮ８６６００００５

A Few Words About Safety

Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.

This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels –– on the ATV.

Safety Messages –– preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION .


０８／０３／０５１１：１６：４２３１ＨＮ８６６００００６


These signal words mean:

You WILL be KILLED or

SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY

HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings –– such as Important Safety Reminders or Important

Safety Precautions.

Safety Section –– such as ATV Safety.

Instructions –– how to use this ATV correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.


０８／０３／０５１１：１６：５１３１ＨＮ８６６００００７

Contents

These pages give an overview of the contents of your owner’s manual.

The first page of each section lists the topics covered in that section.

ATV Safety .......................................................................................

.

Important safety information you should know, plus a look at the safety-related labels on your ATV.

1

Instruments & Controls ...................................................................

.

The location and function of indicators and controls on your ATV and operating instructions for various controls and features.

9

GPScape System (TRX680FGA only) ............................................

.

Instructions for use of your ATV Navigation System.

45

Before Riding ....................................................................................

.

The importance of wearing a helmet and other protective gear, how to make sure you and your ATV are ready to ride, and important information about loading.

73

Basic Operation & Riding ...............................................................

.

How to start and stop the engine, shift gears, and brake. Also, riding precautions.

89

Contents

０８／０３／０５１１：１７：０３３１ＨＮ８６６００００８

Contents

Servicing Your Honda .....................................................................

.

125

Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items.

Tips ....................................................................................................

.

201

How to store and transport your ATV and how to be an environmentally responsible rider.

Taking Care of the Unexpected ......................................................

.

211

What to do if you have a flat tire, your engine won’t start, etc.

Technical Information .....................................................................

.

233

ID numbers, technical specifications, and other technical facts.

Consumer Information ....................................................................

.

247

Information on warranties, emission controls, how to get Honda service manuals.

Table of Contents .............................................................................

.

256

Sequential listing of topics in this owner’s manual.

Index ..................................................................................................

.

264

Quick Reference

Handy facts about fuel, engine oil, tire sizes, and air pressures.

Contents

０８／０３／０５１１：１７：０５３１ＨＮ８６６００００９

０８／０３／０５１１：１７：０９３１ＨＮ８６６０００１０

ATV Safety

This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV.

Important Safety Information ...............................................................

. 2

Safety Labels .........................................................................................

.

5

ATV Safety

1

０８／０３／０５１１：１７：１７３１ＨＮ８６６０００１１

Important Safety Information

Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider to be most important.

Follow the Age Recommendation

The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle. Refer to the age warnings provided in this manual and on the ATV.

Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective gear (page 74 ).

Never Carry a Passenger

Your ATV is designed for one person only. There are no handholds, footrests, or seat for a second person, so never carry a passenger. A passenger could interfere with your ability to move around to maintain your balance and control of the ATV.

2

ATV Safety

０８／０３／０５１１：１７：２３３１ＨＮ８６６０００１２


Ride Off-road Only

Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.

Take Time to Learn & Practice

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Because many accidents involve inexperienced or untrained riders, we urge all riders to take a training course approved by the ATV Safety

Institute (ASI). See page 76 .

Contact an authorized ATV dealer or call 1-800-887-2887 (USA only) to find out about the training courses nearest you.

Be Alert for Off-road Hazards

The terrain can present a variety of challenges when you ride off-road.

Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.

ATV Safety

3

０８／０３／０５１１：１７：２９３１ＨＮ８６６０００１３


Ride within Your Limits

Pushing limits is another major cause of ATV accidents. Never ride beyond your personal abilities or faster than conditions warrant.

Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

Keep Your Honda in Safe Condition

It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your ATV before every ride and perform all recommended maintenance.

4

ATV Safety

０８／０３／０５１１：１７：３３３１ＨＮ８６６０００１４

Safety Labels

Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding.

The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements.

ATV Safety

5

０８／０３／０５１１：１７：４３３１ＨＮ８６６０００１５

Safety Labels

6

ATV Safety

０８／０３／０５１１：１７：５２３１ＨＮ８６６０００１６

Safety Labels

ATV Safety

7

０８／０３／０５１１：１８：０６３１ＨＮ８６６０００１７

Safety Labels

8

ATV Safety

(For Canada)

０８／０３／０５１１：１８：１６３１ＨＮ８６６０００１８

Instruments & Controls

This section shows the location of all indicators and controls you would normally use before or while riding your ATV.

The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

Operation Component Locations ..........................................................

.11

Indicators & Displays ............................................................................

.

14

Multi-function Display ......................................................................

.

19

Drive Mode Indicator ........................................................................

.

20

Gear Position Indicator ......................................................................

.

21

Oil Change Indicator .........................................................................

.

22

Odometer ...........................................................................................

.

23

Tripmeter ...........................................................................................

.

23

Hourmeter .........................................................................................

.

25

Digital Clock .....................................................................................

.

26

Fuel Gauge ........................................................................................

.

29

(cont’d)


9

０８／０３／０５１１：１８：２９３１ＨＮ８６６０００１９


Controls & Features ..............................................................................

.

30

Ignition Switch ..................................................................................

.

30

Shift Lever ........................................................................................

.

31

Drive Mode Select Switch .................................................................

.

32

2WD/4WD Select Switch .................................................................

.

33

Start Button .......................................................................................

.

34

Engine Stop Switch ...........................................................................

.

34

Headlight Switch ...............................................................................

.

35

Headlight Dimmer Switch .................................................................

.

35

Recoil Starter .....................................................................................

.

36

Throttle Lever ...................................................................................

.

37

Gearshift Switch ................................................................................

.

38

Front Brake Lever .............................................................................

.

39

Rear Brake Lever ..............................................................................

.

39

Rear Brake Pedal ...............................................................................

.

39

Parking Brake ....................................................................................

.

40

Flag Pole Bracket ..............................................................................

.

41

Accessory Socket ..............................................................................

.

42

10


０８／０３／０５１１：１８：３４３１ＨＮ８６６０００２０

Operation Component Locations rear brake lever/ parking brake lever parking brake lock lever headlight dimmer switch headlight switch drive mode select switch front brake lever gearshift switches engine stop switch start button shift lever

2WD/4WD select switch ignition switch throttle lever


11

０８／０３／０５１１：１８：３８３１ＨＮ８６６０００２１

Operation Component Locations rear cargo rack accessory socket front cargo rack recoil starter rear brake pedal

12


０８／０３／０５１１：１８：４２３１ＨＮ８６６０００２２

Operation Component Locations seat latch flag pole bracket


13

０８／０３／０５１１：１８：５０３１ＨＮ８６６０００２３

Indicators & Displays

The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable.

Refer to the indicators frequently. Their functions are described on the following pages.

TRX680FA TRX680FGA

(4) (5) (6) (7) (8) (10) (11) (4) (5) (6) (7) (10) (11)

(3)

(2) (1) (9)

(3)

(2) (1) (8) (9)

(1) odometer/tripmeter select button

(2) RESET button (TRX680FA) hourmeter/digital clock select button (TRX680FGA)

(3) reverse indicator

(4) 4WD indicator

(5) high oil/coolant temperature indicator

(6) neutral indicator

(7) multi-function display

(8) hour select button (TRX680FA) plus button (TRX680FGA)

(9) minute select button (TRX680FA) minus button (TRX680FGA)

(10) ADJ button (TRX680FA)

GPS/WP button (TRX680FGA)

(11) PGM-FI indicator

USA: Displays read in mph and miles.

Canada: Displays read in km/h and kilometers.

14


０８／０３／０５１１：１９：０１３１ＨＮ８６６０００２４


Lamp Check

The high oil/coolant temperature indicator, 4WD indicator, neutral indicator, reverse indicator and PGM-FI indicator comes on for a few seconds and then go off when you turn the ignition switch ON ( ).

This indicator is identified in the table on page 16 with the words: Lamp

Check.

When applicable, the reverse or neutral indicators come on when you turn the ignition switch ON ( ) and remain on until you shift out of reverse or neutral.

If one of these indicators does not come on when it should, have your

Honda dealer check for problems.

Display Check

When the ignition switch is turned ON ( ), the multi-function display make sure the liquid crystal display is functioning properly.

The displays are identified in the table on page 16 with the words:

Display Check.

If any part of these displays does not come on when it should, have your

Honda dealer check for problems.

TRX680FA TRX680FGA

(1) (1)



15

０８／０３／０５１６：０１：４６３１ＨＮ８６６０００２５


1

2

3

4

5

Odometer/tripmeter select button

Odometer/tripmeter select button

(TRX680FGA)

RESET button

Hourmeter/digital clock select button

(TRX680FGA)

Reverse indicator

4WD indicator

High oil/coolant temperature indicator

Selects display of the odometer or tripmeter A or tripmeter B (page 24

This button also used to reset the oil change indicator (page 22 ).

Selects display of the odometer or tripmeter. Resets the tripmeter to zero

(0) (page 23 ).

).


Resets the tripmeter to zero (0)

(page 23 ).


Selects display of the hourmeter or digital clock (pages , ).


Lights when the transmission is in reverse.

Lamp check.

Lights when the drive mode is in the

4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system.

See your Honda dealer as soon as possible.

Lamp check.

Lights when engine oil and/or coolant temperature is high enough to adversely affect the service life of the engine.

If the high oil/coolant temperature indicator comes on while you are riding, immediately bring the vehicle to a stop, turn the engine off and let it cool. See page 223 .

Lamp Check.

16


０８／０３／０５１１：１９：２９３１ＨＮ８６６０００２６

6

7

Neutral indicator

Multi-function display

Drive mode indicator

Gear position indicator

Speedometer

Fuel gauge

Oil change indicator

Odometer

Tripmeter

Hourmeter

Digital clock


Lights when the transmission is in neutral.

Lamp Check .

The display includes the following functions.

Display Check.

Shows the driving mode

(page 20 ).

Shows the gear position (page 21 ).

Shows riding speed.

Shows approximate fuel supply available (page 29 ).

Lights when specified maintenance interval for engine oil change is reached (page 22 ).

Shows accumulated mileage

(page 23 ).

Shows mileage per trip (page 23 ).

Shows hours and tenths of hours of engine operation (page 25 ).

Shows the time (hours and minutes)

(page 26 ).


17

０８／０３／０５１６：０１：５７３１ＨＮ８６６０００２７


8

9

Hour select button

Plus button

(TRX680 FGA)

Minute select button

Minus button

(TRX680 FGA)

10

11

ADJ button

GPS/WP button

(TRX680 FGA)

PGM-FI indicator

Advances the hour displayed by the digital clock (page 26 ).

Advances the latitude and longitude when in the GPS mode.

This button also used to set the digital clock (page 27 ).

Advances the minutes displayed by the digital clock (page 26 ).

Advances the latitude and longitude when in the GPS mode.

This button also used to set the digital clock (page 27 ).

Used to set the digital clock

(page 26 ).

This button is used to select the GPS navigation mode and input a waypoint or to erase waypoint data.

Lights when there is any abnormality in the PGM-FI (Programmed Fuel

Injection) system. Should also light for a few seconds and then go off when the ignition switch is turned

ON and use the start button. If the indicator comes on at any other time, reduce speed and take your vehicle to a Honda dealer as soon as possible.

Lamp Check.

18


０８／０３／０５１１：１９：５１３１ＨＮ８６６０００２８


Multi-function Display

Drive mode indicator

Gear position indicator

Oil change indicator

Speedometer

Odometer

Tripmeter

Digital clock

Hourmeter

Fuel gauge

The digital clock and tripmeter will reset if the battery is disconnected.

(4)

(5)

TRX680FA

(6) (7) (8) (10) (9)

(5)

(4)

TRX680FGA

(6) (12) (16) (17)

(2) (1) (13) (14) (11) (12)

(15)

(3) (1)(7) (19) (14)

(18)

(3)


(2) RESET button (TRX680FA)


(4) gear position indicator

(5) drive mode indicator

(6) speedometer

(7) fuel gauge

(8) hour select button (TRX680FA)

(9) minute select button (TRX680FA)

(10) ADJ button (TRX680FA)

(11) hourmeter (TRX680FA)

(12) odometer/tripmeter

(13) digital clock (TRX680FA)

(14) oil change indicator

(15) digital clock/hourmeter select button (TRX680FGA)

(16) GPS/WP button

(TRX680FGA)

(17) plus button (TRX680FGA)

(18) minus button (TRX680FGA)

(19) digital clock/hourmeter

(TRX680FGA)


19

０８／０３／０５１１：１９：５７３１ＨＮ８６６０００２９


Drive Mode Indicator

ignition switch is in the ON ( ) position.

mode is selected. The ESP display vanishes when the automatic shift

(AUTO) mode is selected.

TRX680FA TRX680FGA

(1)

(1) drive mode indicator

(1)

20


０８／０３／０５１１：２０：０４３１ＨＮ８６６０００３０


Gear Position Indicator

ignition switch is in the ON ( ) position.

The indicator displays: N for neutral, R for reverse, D for drive, and 1

− 3 for the three forward speed positions in the ESP mode.

‘‘- -’’ will be displayed on the gear position indicator when the transmission is not shifted into gear properly. Before riding, check that the gear position is properly displayed on the gear position indicator.

(1)

TRX680FA

(1)

TRX680FGA



21

０８／０３／０５１１：２０：１２３１ＨＮ８６６０００３１


Oil Change Indicator

operating hours on your ATV approaches the oil change interval specified on the maintenance schedule.

Reset the indicator after each oil change.

(For TRX680FA)

To reset the indicator, press and hold both the odometer/tripmeter select indicator will disappear.

(For TRX680FGA)

To reset the indicator, press and hold both the odometer/tripmeter select seconds. The indicator will disappear.

If the oil is changed before the oil change indicator appears, be sure to reset the oil change indicator after changing the oil. The indicator will appears for 2 seconds, then disappear. This means the indicator is reset.

(3)

TRX680FA

(1) (4)

TRX680FGA

(2)

(1) oil change indicator


22


(2) (1)

(3) RESET button

(4) digital clock/hourmeter select button

０８／０３／０５１１：２０：２２３１ＨＮ８６６０００３２


Odometer

miles while the ignition is ON ( ). To change the display from tripmeter

TRX680FA TRX680FGA

(2)

(1)

(1) odometer

Tripmeter

(For TRX680FGA)

(1)

(2) odometer/tripmeter select button ignition is ON ( ). To change the display from odometer to tripmeter, tripmeter to zero, press the odometer/tripmeter select button and hold it in for at least 2 seconds.

(2)

(3)


(3) tripmeter

(cont’d)


23

０８／０３／０５１１：２０：２９３１ＨＮ８６６０００３３


(For TRX680FA)

To change the display from tripmeter A or tripmeter B to odometer,

(2) (2)

(4)

(2)

(4) tripmeter A

(5) tripmeter B more than 2 seconds with the display in the tripmeter A or tripmeter B mode.

(5)

(6)

(6) RESET button

24


０８／０３／０５１１：２０：３７３１ＨＮ８６６０００３４


Hourmeter

( ). The hourmeter provides accurate service period information for initial and regular maintenance.

TRX680FA TRX680FGA

(1)

(1) hourmeter

(For TRX680FGA)

To change the display from the digital clock to the hourmeter, press and

(2)

(3)

(2) hourmeter/digital clock select button

(3) hourmeter mark


25

０８／０３／０５１１：２０：４７３１ＨＮ８６６０００３５


Digital Clock

Shows hour and minute while the ignition is ON ( ).

To adjust the time, proceed as follows.

(For TRX680FA)

1.

Turn the ignition switch ON ( ).

2.

3.

To advance the hour display one unit at a time, press and release the

To advance the hour display automatically, press and hold the hour select button. After 2 seconds, the hour display will begin advancing.

Release the button when the display reaches the desired hour.

4.

To advance the minute display one unit at a time, press and release the

To advance the minute display automatically, press and hold the minute select button. After 2 seconds, the minute display will begin advancing. Release the button when the display reaches the desired minute.

To zero the minute display, press and hold both the hour and minute

5.

select buttons simultaneously for 2 seconds.

Press the ADJ button when the display reaches the desired minute.

The display will stop flashing.

(1)

(2)

(1) ADJ button

(2) hour select button

26


(3)

(3) minute select button

０８／０３／０５１１：２０：５５３１ＨＮ８６６０００３６


(For TRX680FGA)

1.


To change the display from hourmeter to digital clock, press and

2.

Press and hold the digital clock/hourmeter select button for more than

2 seconds. The clock will be set in the adjust mode with the hour display flashing.

3.

To advance the hour display one unit at a time, press and release the

To advance the hour display automatically, press and hold the plus button or minus button. After 2 seconds, the hour display will begin advancing. Release the button when the display reaches the desired hour.

(2)

(1)

(1) hourmeter/digital clock select button

(2) plus button

(3)

(3) minus button

(cont’d)


27

０８／０３／０５１１：２１：０２３１ＨＮ８６６０００３７


4.

Press the digital clock/hourmeter select button when the display reaches the desired hour appears. The minutes display will be flashing.

5.

To advance the minute display one unit at a time, press and release the plus button or minus button.

To advance the minute display automatically, press and hold the plus button or minus button. After 2 seconds, the minute display will begin advancing. Release the button when the display reaches the desired minute.

6.

Press the digital clock/hourmeter select button when the display reaches the desired minutes appears. The display will stop flashing.

Your ATV’s digital clock has an automatic adjustment function whenever the GPS mode is selected and the system’s satellite status is 3D Navigation (page 72 ).

28


０８／０３／０５１１：２１：１２３１ＨＮ８６６０００３８


Fuel Gauge

supply available. The fuel tank capacity is:

4.44 US gal (16.8 ) the tank as soon as possible. The amount of fuel remaining when the flashing starts is approximately:

1.40 US gal (5.3 )

TRX680FA

(1) (2)

(3)

TRX680FGA (2)

(1)

(3)

(1) fuel gauge

(2) segment E

(3) low fuel indicator

All segments will flash, when the fuel gauge function is fails. See your

Honda dealer.

TRX680FA TRX680FGA


29

０８／０３／０５１１：２１：２１３１ＨＮ８６６０００３９

Controls & Features

Ignition Switch

(page 96 ). Insert the key and turn it to the right for the ON ( ) position.

Key Position

ON ( )

OFF ( )

Function

Electrical circuits on.

No electrical circuits function.

CENTER OF HANDLEBAR

OFF

ON

(1) ignition switch

30


(1)

ON

OFF

０８／０３／０５１１：２１：２６３１ＨＮ８６６０００４０


Shift Lever

reverse (R).

See Shif ting Gears (page 102 ) and Riding in Reverse (page 108 ).

LEFT SIDE OF HANDLE COVER

(1)

(1) shift lever


31

０８／０３／０５１１：２１：３１３１ＨＮ８６６０００４１


Drive Mode Select Switch

See Shif ting Gears page 102 .

RIGHT HANDLEBAR

(1) drive mode select switch

(1)

32


０８／０３／０５１１：２１：３８３１ＨＮ８６６０００４２


2WD/4WD Select Switch

permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding.

The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.

2WD mode: the 4WD indicator goes off.

4WD mode: the 4WD indicator goes on.

4WD can only be engaged while the engine is running.

It remains engaged until the 2WD mode is selected or the engine is stopped.

Upon starting, your ATV will be in the 2WD mode, regardless of the

2WD/4WD select switch position.

(1)

4WD MODE

(2)

2WD MODE

(1) 2WD/4WD select switch (2) 4WD indicator


33

０８／０３／０５１１：２１：４６３１ＨＮ８６６０００４３


Start Button

LEFT HANDLEBAR

(2)

(1) start button

(2) engine stop switch

START

RUN

OFF

(1) starts the engine. See Starting Procedure, page 97 .

When the start button is pushed, the starter motor will crank the engine.

The starter motor will not operate if the engine stop switch is in the OFF

( ) position when the start button is pushed.

Engine Stop Switch

To operate, slide the switch to the OFF ( ) position. The switch must be in the RUN ( ) position to start the engine, and it should normally remain in the RUN ( ) position even when the engine is OFF.

If your ATV is stopped with the ignition switch ON ( ) and the engine stop switch OFF ( ), the battery will discharge. Turn the ignition switch OFF ( ) to prevent battery discharge.

34


０８／０３／０５１１：２１：５２３１ＨＮ８６６０００４４


Headlight Switch

LEFT HANDLEBAR

(2)

(1)

(1) headlight switch

(2) headlight dimmer switch

ON

OFF

HI

LO

The headlight switch ( ) is used to turn the headlight ON ( ) or OFF

( ). To operate, turn the switch to ON ( ) or OFF ( ).

Headlight Dimmer Switch

and low beams of the headlight. To operate, turn the switch to HI ( ) for high beam, LO ( ) for low beam.


35

０８／０３／０５１１：２１：５７３１ＨＮ８６６０００４５


Recoil Starter

RIGHT SIDE

(1)

(1) recoil starter

See Using the Recoil Starter, page 101 .

36


０８／０３／０５１１：２２：０２３１ＨＮ８６６０００４６


Throttle Lever

RIGHT HANDLEBAR

(A)

(1)

(1) throttle lever

(A) to open the throttle

The throttle controls engine rpm (speed). To increase engine rpm, press pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.


37

０８／０３／０５１１：２２：０７３１ＨＮ８６６０００４７


Gearshift Switch

Two gearshift switches are used in the ESP (manual shift) mode.

These switches are used to select the next higher or lower gear in the gear. See Shif ting Gears, page 102 .

LEFT HANDLEBAR (1)

(2)

(1) upshift switch (2) downshift switch

38


０８／０３／０５１１：２２：１４３１ＨＮ８６６０００４８


Front Brake Lever

The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 110 .

Rear Brake Lever

The rear brake lever/parking brake lever is used to slow or stop your

ATV. To operate, pull the lever. For information on braking techniques, see page 110 .

Rear Brake Pedal

The rear brake pedal is used to slow or stop your ATV. To operate, depress the pedal. For information on braking techniques, see page 110 .


39

０８／０３／０５１１：２２：２０３１ＨＮ８６６０００４９


Parking Brake

LEFT HANDLEBAR

(A)

(2)

(1)

(1) lock lever

(2) rear brake lever/parking brake lever (A) to lock allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand. See Parking page 124 .

The brakelights are activated by applying the parking brake. When using the parking brake, be sure to turn the ignition switch OFF ( ) to avoid discharging the battery.

40


０８／０３／０５１１：２２：２５３１ＨＮ８６６０００５０


Flag Pole Bracket

RIGHT REAR

(1)

(1) flag pole bracket

Flag poles are optional equipment available from your Honda dealer. To the flag pole kit.

Flag poles are required in some riding areas. Check local regulations before riding.


41

０８／０３／０５１１：２２：３１３１ＨＮ８６６０００５１


Accessory Socket

RIGHT FRONT

(2)

(3)

(1)

(1) accessory socket

(2) meter cover

(3) cap

CB radio, or cell phone, etc.

Do not plug in any heat-generating accessory, such as an automobile cigarette lighter, because it can damage the socket.

To use the accessory socket, turn the ignition switch ON ( ), start the engine. Then turn the headlights OFF ( ), and open the accessory

42


０８／０３／０５１１：２２：３６３１ＨＮ８６６０００５２


Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery.

The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page 225 .

When you are done using an accessory, unplug it, and cover the socket with the cap.

Be careful not to flood this accessory socket when washing your ATV.


43

０８／０３／０５１１：２２：３９３１ＨＮ８６６０００５３

44


０８／０３／０５１１：２２：５１３１ＨＮ８６６０００５４

GPScape System (TRX680FGA only)

This section explains the GPScape navigation system. Instructions for the topics listed on this page are included.

Introduction ...........................................................................................

.

46


.

49

System Limitations ................................................................................

.

50

System Start-up .....................................................................................

.

51

Position Fix .......................................................................................

.

51

System Failure to Display a Position Fix ..........................................

.

52

Satellite Status .......................................................................................

.

54

GPS Mode .............................................................................................

.

56

GPS Mode Display ............................................................................

.

58

Waypoint Number Display ...............................................................

.

59

Direction to Waypoint Display .........................................................

.

60

Distance to Waypoint ........................................................................

.

62

Basic Waypoint Selection .................................................................

.

63

Advanced Waypoint Selection ..........................................................

.

65

Determining the Coordinates of Your Current Position ....................

.

69

Compass Direction Indicator .................................................................

.

70

Automatic Clock Adjustment ................................................................

.

72

GPScape System

45

０８／０３／０５１１：２２：５８３１ＨＮ８６６０００５５

Introduction

Any location on Earth may be described by two positioning coordinates.

These two coordinates, measured by degrees, minutes, and seconds, are: latitude longitude

Latitudes are horizontal circles drawn around the Earth. The zero degree latitude (the equator) divides the globe into the Northern and Southern hemispheres.

LATITUDE

Northern

Hemisphere

90 ° N (North Pole)

0 ° latitude

(equator)

Southern

Hemisphere

90 ° S (South Pole)

Each circle contains 360 ° (degree)

Each degree contains 60’ (minutes)

Each minute contains 60’’ (seconds)

46

GPScape System

０８／０３／０５１１：２３：０２３１ＨＮ８６６０００５６

Introduction

Longitudes, also called meridians, are vertical circles extended from the

North Pole to the South Pole. The zero degree longitude, which passes through Greenwich, England, divides the Earth into the Eastern and

Western hemispheres. The 180 degree longitude, half way around the planet, is the international date line.

LONGITUDE

0 ° longitude

(Greenwich, England)

Western

Hemisphere

North Pole

180 ° longitude

(international date line)

South Pole

Each longitude 69 miles wide

Each time zone equals 15 ° longitude

Eastern

Hemisphere

GPScape System

47

０８／０３／０５１１：２３：０９３１ＨＮ８６６０００５７

Introduction

Your ATV GPScape System receives signals from the Global

Positioning System (GPS), a U.S. government network that orbits the

Earth, then uses those signals to calculate your current position as well as the distance and direction to other locations (destinations).

In addition to latitude and longitude, GPScape also calculates altitude

(above sea level).

The primary uses of your GPScape System are: making your current location for future use as a waypoint (navigating position) inputting the latitude and longitude of a destination as a waypoint using the system to guide you to a waypoint

We’re sure you’ll enjoy using your GPScape System. It is an excellent navigation aid, but successful navigation also requires your careful attention to the terrain you are riding and your good judgment.

48

GPScape System

０８／０３／０５１１：２３：１５３１ＨＮ８６６０００５８


The GPScape System is designed to provide information to help you reach selected destinations. While this system provides the direction and distance to a destination, it does not provide an actual path. You must use your own observation of the terrain and good judgment in choosing a safe path to reach the destination.

Also, be aware that the system can distract your attention from operating your ATV if you focus too much on the display or operate the system’s controls while riding. Do not look at the display unless you decide you can do so safely.

Using the GPScape System while you are riding can take your attention away from the terrain, causing a crash in which you could be seriously injured or killed.

Do not look at the display for more than a second or so at a time while riding.

Stop your ATV if you need more time to look at the display or operate the system controls.

GPScape System

49

０８／０３／０５１１：２３：１９３１ＨＮ８６６０００５９

System Limitations

Your GPScape System uses signals from the Global Positioning System operated by the U.S. Department of Defense. For security reasons, certain inaccuracies are built into GPS for which your navigation system must constantly compensate. This can cause occasional positioning errors of up to several hundred feet.

Since GPScape receives information from satellites orbiting the Earth, your system’s receiver requires a relatively unobstructed view of the sky.

Obstructions that will limit your system’s sky view include (but are not limited to) buildings, canopies, heavy rain or snow, or tree foliage.

50

GPScape System

０８／０３／０５１１：２３：２９３１ＨＮ８６６０００６０

System Start-up

Position Fix

The GPScape System uses satellite information to compute your present position (called a position fix).

Depending on the elapsed time since the ignition was last switched OFF

( ), there are three approximate response times for the system to acquire your position fix.

Time Elapsed Since

Ignition Switched OFF less than 2 hours more than 2 hours, less than a month more than a month

Approximate Time for System to

Acquire Position Fix After

Turning Ignition ON

25 seconds

2 minutes

8 minutes

If your ATV is transported with the ignition switch OFF ( ) for over

60 miles (100 km) or if your ATV is not started for at least three months, we recommend that you reset your system by following the procedure on the following page, System Failure to Display a Position Fix .

GPScape System

51

０８／０３／０５１１：２３：３８３１ＨＮ８６６０００６１

System Start-up

System Failure to Display a Position Fix

If the receiver does not get a position fix within about 8 minutes are no overhead obstructions (building, trees, canopy, etc.) and then perform the following:

(1) antenna mark

1.

Turn the ignition switch OFF ( ).

2.

3.

Disconnect the negative ( − 4 and wait for 1 minute.

(4)

(5)

(1)

5

(3)

(2) battery cover

(3) bolts

52

GPScape System

(2)

(4) negative ( − ) terminal lead

(5) battery

０８／０３／０５１１：２３：４２３１ＨＮ８６６０００６２

System Start-up

4.

Reconnect the negative ( − ) terminal lead and install in the reverse order of removal.

If you can not obtain a position fix after performing this procedure, see your Honda dealer.

GPScape System

53

０８／０３／０５１１：２３：５３３１ＨＮ８６６０００６３

Satellite Status

The satellite status indicates the amount of information received from

GPS satellites in one of three possible categories:

Display Status

Not Usable The system is signaling

(flashing antenna mark) that your position fix is not available.

2D Navigation

3D Navigation

The system has determined latitude and longitude, but is unable to determine altitude.

2D Navigation is not as accurate as 3D Navigation.

The system has determined latitude, longitude, and altitude. The receiver is ready to provide navigational information.

(1)

(1) satellite status (signal strength indicator )

If there are large obstacles nearby or overhead, move to a new location with a clear view of the sky.

54

GPScape System

０８／０３／０５１１：２３：５７３１ＨＮ８６６０００６４

Satellite Status

See your Honda dealer to check and restore the GPScape System.

(2)

(2) GPS mark

GPScape System

55

０８／０３／０５１１：２４：０１３１ＨＮ８６６０００６５

GPS Mode

A waypoint is a geographical position (location) on the surface of the

Earth. GPScape allows you to log up to 100 positions as navigational waypoints. You may then use GPScape to show you the direction of any selected waypoint, and how far you are from that waypoint via straightline travel.

You may mark such waypoints as home, base camp, your favorite riding, fishing, or hunting spots, as well as locations of wildlife sightings.

Because you have 100 waypoints available, you may mark several intersections or landmarks as waypoints during a trail ride.

56

GPScape System

０８／０３／０５１１：２４：１０３１ＨＮ８６６０００６６

GPS Mode waypoint. And, when your ATV is moving (one mph or faster), the GPS mode also displays an electronic arrow to indicate the direction to the selected waypoint.

other two modes: odometer and tripmeter.

To change the display to odometer or tripmeter, press and release the mode. The display will change to the previous display mode (odometer or tripmeter).

Any time you are not in the GPS mode, the compass direction indicator

70 ).

(2)

(1)

(4)

GPS mode

(direction and mileage to waypoint)

(3)

In any mode other than GPS

(direction of travel)

(1) GPS mode

(2) GPS/WP button


(4) compass direction indicator

GPScape System

57

０８／０３／０５１１：２４：２１３１ＨＮ８６６０００６７

GPS Mode

GPS Mode Display

GPS Function Digital Readout

0 − 99 distance to waypoint ( ) ‘‘- - -’’

(3 digits for miles, and if applicable, tenths and hundredths, with a floating decimal) signal is active.

(1) GPS mode display

(2) waypoint number

(3) distance to waypoint

58

GPScape System

(6)

(2) (5)

(4) direction to waypoint

(5) GPS mark

(6) signal strength indicator

(4)

(1)

(3)

０８／０３／０５１１：２４：２９３１ＨＮ８６６０００６８

GPS Mode

Waypoint Number Display

selected. You can store up to 100 waypoints, numbered from 0-99. To mark a waypoint, see page 63 .

To select a waypoint number:

To select a higher waypoint number, press and release the plus button

To select a lower waypoint number, press and release the minus

To fast scroll: press and hold the plus or minus button until the desired waypoint number appears.

(2)

(1)

(1) waypoint number

(2) plus button

(3) minus button

(3)

GPScape System

59

０８／０３／０５１１：２４：３６３１ＨＮ８６６０００６９

GPS Mode

Direction to Waypoint Display

to your destination. The display has 16 possible directions.

While operating in reverse, GPS will continue to direct you as if your

ATV is still moving in a forward direction. However, the system will calculate an accurate distance and display a directional arrow to the selected waypoint.

(1)

(1) direction to waypoint display

When your ATV approaches within about 16 feet of the waypoint, the direction to waypoint display will change from a directional arrow to an

(2)

(2) eight-point star

60

GPScape System

０８／０３／０５１１：２４：４２３１ＨＮ８６６０００７０

GPS Mode

If the receiver loses a position fix (because of a large obstacle nearby or overhead), the direction to waypoint display will disappear as shown in

The distance to waypoint display will continue to display the last value shown before the loss of the position fix.

(3)

(3) antenna mark

If the receiver reacquires a position fix, the direction to waypoint display will appear as shown in the illustration.

GPScape System

61

０８／０３／０５１１：２４：４９３１ＨＮ８６６０００７１

GPS Mode

Distance to Waypoint

from your present location to the waypoint.

The distance range display shows three numerals with a ‘‘floating’’ decimal:

Range

Less than 10 miles

10 miles up to 1,000 miles

Display

0.00

− 9.99

10 − 999

(1)


USA: Displays read in mph and miles.

Canada: Displays read in km/h and kilometers.

62

GPScape System

０８／０３／０５１１：２５：０１３１ＨＮ８６６０００７２

GPS Mode

There are two methods for marking waypoints.

Basic (to select your current position)

Advanced (to input desired destinations)

Basic Waypoint Selection

To Mark Your Present Position:

1.


2.

3.


4.

To fast scroll, press and hold the plus or minus button until the desired waypoint number appears.

the button.

(1)

(3)

(2)

(1) GPS/WP button

(2) waypoint number

(3) plus button

(5) (4)

(4) minus button


(cont’d)

GPScape System

63

０８／０３／０５１１：２５：０７３１ＨＮ８６６０００７３

GPS Mode

5.

Within 5 seconds, to mark your present position, tap (do not hold) the

GPS/WP button. (The waypoint will not be set unless the GPS/WP button is pressed a second time. Do not hold the GPS/WP button down. This will cause the system to transition to the advanced waypoint entry procedure.) illustration.

In the 2D Navigation status, the calculated waypoint location may not be as accurate as 3D Navigation.

(6)

(6) direction to waypoint display

As soon as you start moving (one mph or faster), the direction to waypoint arrow will appear, pointing toward the selected waypoint location.

64

GPScape System

０８／０３／０５１１：２５：２０３１ＨＮ８６６０００７４

GPS Mode

Advanced Waypoint Selection

Advanced Latitude & Longitude Entry Sequence latitude 1 - -°

(degrees) longitude 1 - - -°

(degrees)

2 2

3

- -’

(minutes)

- 3

- -’

(minutes)

- -

4

(seconds)

.-’’

(tenths of second)

4

(seconds)

.-’’

(tenths of second)

To input a waypoint value using latitude and longitude coordinates:

(1)

(5)

(3)

(2) (4)

(1) GPS/WP button

(2) waypoint number

(3) plus button

(4) minus button


(cont’d)

GPScape System

65

０８／０３／０５１１：２５：２９３１ＨＮ８６６０００７５

GPS Mode

1.


2.

3.


To fast scroll, press and hold the plus or minus button until the

4.

desired waypoint number appears.

Press and hold the GPS/WP button for about 2 seconds, until the

5.

the button.

While the display is still blinking, press and hold the GPS/WP button again for about 2 seconds until LAT appears above the WP mark. The

6.

other hemisphere, press either the plus or minus button.) flashing.

(6)

(7)

(8) degree

(8)

(6) Northern Latitude

(7) Southern Latitude

66

GPScape System

０８／０３／０５１１：２５：４０３１ＨＮ８６６０００７６

GPS Mode

7.

To select your entry:

To increase, tap the plus button.

To decrease, tap the minus button.

To fast change in units of 10, press and hold the plus button (to increase) or the minus button (to decrease) until the desired entry

8.

appears.

To enter the displayed value into the system, tap (do not hold) the

9.

GPS/WP button. The next level in the entry sequence will begin flashing.

9 − follow the same procedure used in steps 7 − 8 .

(9) minute

10.

used in steps 7 − 8 .

(9)

10 − follow the same procedure

(10)

(10) second (11) tenths of second

(11)

(cont’d)

GPScape System

67

０８／０３／０５１１：２５：４７３１ＨＮ８６６０００７７

GPS Mode

11.

To select the tenths of a second ( 11 ):

To increase, tap the plus button.

12.

To decrease, tap the minus button.

To enter the displayed tenths of a second in the system, tap (do not hold) the GPS/WP button until LON appears above the WP mark.

The compass direction indicator will flash Eastern Longitude ( 12 ) or

Western Longitude ( 13 ).

(To switch to the other hemisphere, press either the plus or minus button.)

(12)

(13)

(12) Eastern Longitude

(13) Western Longitude

13.

To enter the longitude coordinates, follow the same procedure used in steps 6 − 11 .

68

GPScape System

０８／０３／０５１１：２５：５７３１ＨＮ８６６０００７８

GPS Mode

To Correct Input:

Push the GPS/WP button. This reverses the sequence so you can back up and make a correction.

Once the 1/10 second longitude entry is completed, you can no longer back up in the sequence to make a correction.

To Change the Coordinates f or an Existing Waypoint Number:

Follow steps 1 − 4 under Advance Waypoint Selection (page 65 ) and

‘‘overwrite’’ your previous waypoint.

Determining the Coordinates of Your Current Position

1.

2.

If your current position is not already marked, mark it (page 63 ).

Press and hold the GPS/WP button until the display begins blinking.

3.

While the display is still blinking, press and hold the GPS/WP button again until the display shows LAT degrees and minutes.

4.

Tap (do not hold) the GPS/WP button repeatedly to sequence through

5.

the coordinates display.

Tap the GPS/WP button again to return to the distance to waypoint display.

GPScape System

69

０８／０３／０５１１：２６：０６３１ＨＮ８６６０００７９

Compass Direction Indicator

The compass direction indicator does not appear when the system is in the GPS mode. Instead, you will see the direction to waypoint arrow − as long as your ATV is moving (one mph or faster).

when the system is in the odometer or tripmeter mode − as long as your

ATV is moving (one mph or faster). Your ATV must be moving to allow GPScape to calculate your present direction compared to your previous location.

(1)

(1) compass direction indicator

The compass direction indicator displays 8 possible directions:

N

S

E

W

North

South

East

West

NW

NE

SW

SE

Northwest

Northeast

Southwest

Southeast

70

GPScape System

０８／０３／０５１１：２６：１２３１ＨＮ８６６０００８０

Compass Direction Indicator

If the receiver loses a position fix (because of a large obstacle nearby or overhead), the compass direction indicator will disappear as shown in

(2)

(2) antenna mark

If the receiver reacquires a position fix, the compass direction indicator will appear as shown in the illustration.

GPScape System

71

０８／０３／０５１１：２６：１８３１ＨＮ８６６０００８１

Automatic Clock Adjustment

Your ATV digital clock has an automatic adjustment function when the system’s satellite status is 3D Navigation (page 54 ).

The system will adjust the digital clock display after receiving the basic

UT (universal time, formerly referred to as Greenwich Mean Time) and then calculating your local time.

The automatic digital clock adjustment will start to function about 1 minute after your ATV’s battery is connected and the initial manual clock adjustment is completed.

The automatic time adjustment should be accurate within plus-or-minus

5 minutes. To switch between standard and daylight saving time, adjust the clock manually (page 26 ).

72

GPScape System

０８／０３／０５１１：２６：２９３１ＨＮ８６６０００８２

Before Riding

Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your

ATV, and adjustments to make for your comfort, convenience, or safety.

This section also includes important information about loading.

Are You Ready to Ride?

.......................................................................

.

74

Protective Apparel .............................................................................

.

74

Rider Training ...................................................................................

.

76

Age Recommendation .......................................................................

.

77

No Passengers ...................................................................................

.

77

No Alcohol or Drugs .........................................................................

.

78

Is Your ATV Ready to Ride?

................................................................

.

79

Pre-ride Inspection ............................................................................

.

79

Load Limits & Guidelines .....................................................................

.

83

Loading .............................................................................................

.

83

Cargo and Trailer Information ..........................................................

.

84

Loading Guidelines ...........................................................................

.

86

Accessories & Modifications ................................................................

.

87

Accessories ........................................................................................

.

87

Modifications ....................................................................................

.

88

Before Riding

73

０８／０３／０５１１：２６：３８３１ＨＮ８６６０００８３

Are You Ready to Ride?

Before you ride your ATV for the first time, we urge you to:

Read this owner’s manual and the labels on your ATV carefully.

Make sure you understand all the safety messages.

Know how to operate all the controls.

Before each ride, be sure:

You feel well and are in good physical and mental condition.

You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye protection, and other protective clothing.

You don’t have any alcohol or drugs in your system.

Protective Apparel

For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride.

Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.

Following are suggestions to help you choose the proper gear.

Helmets and Eye Protection

Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely.

74

Before Riding

０８／０３／０５１１：２６：４５３１ＨＮ８６６０００８４


An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of

Transportation) sticker on any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision.

Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event of an accident.

Always wear an approved motorcycle helmet that fits properly and wear eye protection

(goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.

Additional Riding Gear

In addition to a helmet and eye protection, we also recommend:

Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.

Off-road motorcycle gloves to help protect your hands.

Riding pants with knee and hip pads, a riding jersey with padded elbows, and a chest/shoulder protector.

Before Riding

75

０８／０３／０５１１：２６：５１３１ＨＮ８６６０００８５


Rider Training

Developing your riding skills is an on-going process. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice riding the ATV in a safe area to build your skills. Do not ride in rough terrain until you get accustomed to the

ATV’s controls, and feel comfortable with its size and weight.

We urge all riders to take a certified course approved by the ATV Safety

Institute (ASI). For information about the ASI training course nearest you, call the national toll-free number; (800) 887-2887 (USA only).

Other riding tips can be found in the

Rider

Tips & Practice Guide f or the ATV booklet that came with your ATV (USA only).

Operating this ATV without proper instruction could increase your risk of an accident which could lead to serious injury or death.

Beginning and inexperienced operators should complete the certified training course offered by

Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

76

Before Riding

０８／０３／０５１１：２６：５７３１ＨＮ８６６０００８６


Age Recommendation

The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle.

A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

A child under 16 should never operate an ATV with engine size greater than 90cc.

No Passengers

This ATV is designed as an operator-only vehicle. The long seat is designed to allow the rider to change body position, not for carrying a passenger. Never let a passenger ride on the seat or on the front or rear cargo racks.

Carrying a passenger on this ATV greatly reduces your ability to balance and control this

ATV and could cause a crash and you or your passenger could be injured or killed.

Never carry a passenger on this ATV.

Before Riding

77

０８／０３／０５１１：２７：０２３１ＨＮ８６６０００８７


No Alcohol or Drugs

Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs − even if prescribed by a physician − can be dangerous while operating an

ATV. Consult your doctor to be sure it is safe to operate a vehicle after taking medication.

Operating this ATV after consuming alcohol or drugs can seriously affect your judgement, cause you to react more slowly, affect your balance and perception, and result in serious injury or death.

Never consume alcohol or drugs before or while operating this ATV.

78

Before Riding

０８／０３／０５１６：０２：０６３１ＨＮ８６６０００８８

Is Your ATV Ready to Ride?

Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.

If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see.

Improperly maintaining this ATV or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.

Always perform a pre-ride inspection before every ride and correct any problems.

Pre-ride Inspection

Check the following items before you get on the ATV:

Engine Oil Check the level and add oil if needed

(page 147 ).

Check for leaks.

Radiator

Coolant

Check the coolant level and add coolant if needed (page 157 ).

Check for leaks.

(cont’d)

Before Riding

79

０８／０３／０５１１：２７：２４３１ＨＮ８６６０００８９


Fuel

Tires

Driveshaf t Boots

Nuts & Bolts

Underbody &

Exhaust System

Air Cleaner Housing

Drain Tube

Leaks, Loose Parts

Cable

Lights

Check the level and add fuel (page 142 needed. Also make sure the fuel fill cap is

) if securely fastened.

Check for leaks.

Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page 185 ).

Check for damage (page 190 ).

Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all accessible nuts, bolts, and fasteners are tight.

Check for, and remove, any dirt, vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle.

Check for deposits in the drain tube. If necessary, clean the tube (page 165 ) and check the air cleaner housing.

Walk around your ATV and look for anything that appears unusual, such as a leak or loose cable.

Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed.

Make sure the headlight, brakelight and taillight are working properly.

80

Before Riding

０８／０３／０５１１：２７：３４３１ＨＮ８６６０００９０


If you are carrying cargo, also check the following:

Loading Limits Make sure you do not exceed the load limits

(page 83 ).

Cargo Check that all cargo is secure.

Check these items after you get on the ATV:

Throttle Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all steering positions

(page 166 ).

Brakes Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate normally. Depress the rear brake pedal several times, then check for proper brake lever freeplay (page 179 ).

Make sure there is no brake fluid leakage.

(cont’d)

Before Riding

81

０８／０３／０５１１：２７：４１３１ＨＮ８６６０００９１


Headlight and

Headlight Dimmer

Switch

Check for proper function (page 35 ).

Engine Stop Switch

Steering

Check for proper function (page 34 ).

Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.

Remember, be sure to take care of any problem you find, or have your

Honda dealer correct it before you ride.

82

Before Riding

０８／０３／０５１１：２７：４８３１ＨＮ８６６０００９２

Load Limits & Guidelines

Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

In addition, exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV’s handling, braking and stability. Adding accessories or making modifications that change this ATV’s design and performance can also make it unsafe. Also, the weight of any accessories will reduce the maximum load the ATV can carry.

More specific information on load limits, accessories, and modifications follows.

Loading

How much weight you put on your ATV, and how you load it, are important to your safety. If you decide to carry cargo, you should be aware of the following information.

Overloading, improper loading, or carrying a passenger can cause a crash and you can be seriously hurt or killed.

Follow all load limits and other loading guidelines in this manual.

Before Riding

83

０８／０３／０５１１：２７：５４３１ＨＮ８６６０００９３


Cargo and Trailer Information

The ATV was designed to carry you and a specific amount of cargo.

The ATV can be used to tow a trailer and a specific amount of cargo with the installation of Honda Trailer Hitch.

The Hondaline Trailer Hitch Kit contains specific information regarding trailer towing with the ATV. Towing a trailer without reading this information is not recommended.

Cargo and/or the addition of a trailer will affect the acceleration, braking and handling of the ATV. Do not exceed the recommended limits listed below. Follow the guidelines (page 85 ).

The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

84

Before Riding

０８／０３／０５１１：２８：０４３１ＨＮ８６６０００９４


Following are the load limits for your ATV: maximum weight capacity 485 lbs (220 kg)

(includes the weight of the rider, all cargo, and accessories.) front cargo rack weight limit rear cargo rack weight limit tow weight limit

(Combined weight of the trailer and all cargo in the trailer) tongue weight

(Weight on the trailer tongue) tongue and rear cargo weight

(Combined weight on the trailer tongue and on the rear cargo rack)

=

=

=

=

=

66 lbs (30 kg)

133 lbs (60 kg)

850 lbs (385 kg)

30 lbs (14 kg) recommended

133 lbs (60 kg) maximum

Tongue weight can be measured with an ordinary bathroom scale. Place the scale under the tongue, using either a tongue jack or other support to keep the trailer level.

The weight of added accessories will reduce the maximum cargo weight you can carry.

Before Riding

85

０８／０３／０５１１：２８：１６３１ＨＮ８６６０００９５


Loading Guidelines

Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers.

Be sure to observe the weight limits and follow these guidelines:

Check that the tires are properly inflated.

Do not place cargo anywhere on the ATV other than on the front and rear racks. Otherwise, operating stability may be adversely affected.

Never ride with a passenger on the front or rear cargo racks. The

ATV is not designed to carry a passenger.

Use the trailer hitch to tow another vehicle or trailer. Do not tow by tying a rope or cable to the rear rack.

Load cargo on the rear rack as far forward as possible. Make sure cargo on the front rack does not interfere with handlebar movement.

Do not allow cargo to extend beyond the edges of either the front or rear racks.

Make sure all cargo is secured before riding.

Balance cargo weight evenly on both sides.

Never exceed the maximum weight limit.

When towing a trailer, take care to maintain balance and stability.

Distribute cargo between the front and rear of the trailer to obtain the recommended tongue weight.

When towing a trailer, select the ESP mode (page 102 ), and choose the 1st shift position.

Allow extra room for starting, stopping and turning whenever you carry cargo or pull a trailer.

Avoid riding on steep slopes when carrying cargo or pulling a trailer.

Never cross a slope when towing a trailer.

86

Before Riding

０８／０３／０５１１：２８：２３３１ＨＮ８６６０００９６

Accessories & Modifications

Modifying your ATV or using non-Honda accessories can make your

ATV unsafe.

Before you consider making any modifications or adding an accessory, be sure to read the following information.

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding accessories and modifications.

Accessories

We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because

Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.

Check with your Honda dealer for assistance and always follow these guidelines:

Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls.

Do not add any electrical equipment that will exceed the vehicle’s electrical system capacity (page 239 ). A blown fuse can cause a loss of lights or engine power (page 225 ).

Before Riding

87

０８／０３／０５１１：２８：２８３１ＨＮ８６６０００９７

Accessories & Modifications

Modifications

We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride.

We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your area.

Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.

88

Before Riding

０８／０３／０５１１：２８：４２３１ＨＮ８６６０００９８

Basic Operation & Riding

This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo.

To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 240 ).

Safe Riding Precautions ........................................................................

.

91

Off-road Use Only ............................................................................

.

91

Keep Hands and Feet on Controls .....................................................

.

92

Control Speed ....................................................................................

.

93

Use Care on Unfamiliar or Rough Terrain ........................................

.

94

Do Not Perform Stunts ......................................................................

.

95

Starting & Stopping the Engine ............................................................

.

96

Preparation ........................................................................................

.

96

Starting Procedure .............................................................................

.

97

Flooded Engine .................................................................................

.

98

Bank Angle Sensor Ignition Cut-off System ....................................

.

98

Stalled Engine ...................................................................................

.

99

How to Stop the Engine ................................................................

.

100

Using the Recoil Starter

Shifting Gears

Riding in Reverse

................................................................

...................................................................................

..............................................................................

.

.

.

101

102

108

(cont’d)


89

０８／０３／０５１１：２８：５１３１ＨＮ８６６０００９９


Braking ..............................................................................................

.

Riding Your ATV .............................................................................

.

Making Turns ................................................................................

.

Skidding or Sliding .......................................................................

.

Riding Up Hills .............................................................................

.

Riding Down Hills ........................................................................

.

Crossing or Turning on Hills or Slopes .........................................

.

Riding Over Obstacles ..................................................................

.

Riding Through Water ..................................................................

.

Parking ..............................................................................................

.

119

120

122

123

124

110

112

112

114

115

90


０８／０３／０５１１：２８：５７３１ＨＮ８６６００１００

Safe Riding Precautions

Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page 73 .

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Off-road Use Only

Your ATV and its tires are designed and manufactured for off-road use only, not for pavement. Riding on pavement can affect handling and control. You should not ride your ATV on pavement.

Operating this ATV on paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.

Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets.

When riding off-road, also remember to always obey local off-road riding laws and regulations. Obtain permission to ride on private property. Avoid posted areas and obey ‘‘no trespassing’’ signs.

(cont’d)


91

０８／０３／０５１１：２９：０３３１ＨＮ８６６００１０１


You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

Operating this ATV on public streets, roads or highways could cause you to collide with another vehicle.

Never operate this ATV on any public street, road or highway, even a dirt or gravel one.

Keep Hands and Feet on Controls

Always keep both hands on the handlebars and both feet on the footpegs when riding your ATV. This is important to maintain your balance and to control the vehicle. Removing even one hand from the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV.

Removing hands from handlebars or feet from footpegs during operation can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV.

Always keep both hands on the handlebars and both feet on the footpegs of your ATV during operation.

92


０８／０３／０５１１：２９：０８３１ＨＮ８６６００１０２


(1)

(1) footpeg

Control Speed

Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.

Operating this ATV at excessive speeds increases your chances of losing control of the

ATV, which can result in an accident.

Always go at a speed that is proper for your vehicle, the terrain, visibility and other operating conditions, and your experience.


93

０８／０３／０５１１：２９：１３３１ＨＮ８６６００１０３


Use Care on Unfamiliar or Rough Terrain

Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.)

Failure to use extra care when operating this

ATV on unfamiliar terrain could result in the ATV overturning or going out of control.

Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the

ATV.

94


０８／０３／０５１１：２９：１８３１ＨＮ８６６００１０４


Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain.

Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an overturn.

Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.

Do Not Perform Stunts

You should always operate your ATV in a safe and reasonable manner.

When riding, always keep all four wheels on the ground.

Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn.

Never attempt stunts, such as wheelies or jumps. Don’t try to show off.


95

０８／０３／０５１１：２９：２８３１ＨＮ８６６００１０５

Starting & Stopping the Engine

Always follow the proper starting procedure described below.

For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

Preparation

(2)

(1)

(1) ignition switch

(2) neutral indicator

(3)

(3) engine stop switch

1.

Before starting, select a level surface and lock the parking brake

(page 40 ).

2.

Turn the ignition switch ( ) ON ( ).

Confirm the following:

The engine stop switch ( ) is set to RUN ( ).

96


０８／０３／０５１１：２９：３４３１ＨＮ８６６００１０６


Starting Procedure

This vehicle has a fuel-injected engine with an automatic choke.

Follow the procedure indicated below.

Any Air Temperature

Press the start button with the throttle completely closed.

The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).


97

０８／０３／０５１１：２９：４４３１ＨＮ８６６００１０７


Flooded Engine

If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine:

1.

Leave the engine stop switch set to RUN ( ).

2.

3.

Open the throttle fully.

Press the start button for 5 seconds (or operate the recoil starter several times).

4.

5.

Follow the normal starting procedure.

If the engine starts, then open the throttle slightly if idling is unstable.

If the engine does not start, wait 10 seconds, then follow steps

1 − 4 again.

If the engine still won’t start, refer to If Your Engine Quits or Won’t

Start, page 215 , 216 .

Bank Angle Sensor Ignition Cut-off System

Your vehicle’s banking (lean angle) sensor system is designed to automatically stop the engine if the vehicle is overturned.

Before restarting the engine, you must turn the ignition switch to the

OFF ( ) position and then back to ON ( ). The engine will not restart until you perform this procedure.

98


０８／０３／０５１１：２９：４８３１ＨＮ８６６００１０８


Stalled Engine

If the engine stalls, shift into neutral (N) and restart the engine.

If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.

Do not press the throttle lever while starting in gear. Your ATV is equipped with a start inhibitor system that will cut off the ignition if the throttle is open while attempting to start in gear.

Once you have started the engine, release the front brake lever, then apply throttle gradually.


99

０８／０３／０５１１：２９：５５３１ＨＮ８６６００１０９


How to Stop the Engine

Normal Engine Stop

To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, then turn the ignition switch OFF ( ).

The engine stop switch should normally remain in the RUN ( ) position even when the engine is OFF.

If your ATV is stopped with the engine stop switch OFF ( ) and the ignition switch ON ( ), the battery will discharge.

Emergency Engine Stop

To stop the engine in an emergency, use the engine stop switch. To operate, slide the switch to the OFF ( ) position.

100


０８／０３／０５１１：３０：０５３１ＨＮ８６６００１１０


Using the Recoil Starter

The recoil starter is used to start the engine when the battery is low.

To operate the recoil starter:

1.

Check that the transmission is in neutral.

2.

3.

4 in (100 mm).

4.

5.

Pull the grip up briskly and fully.

After the engine starts, allow the starter grip to return slowly.

If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer.

RIGHT SIDE

(2)

(1)

(1) right side cover (2) starter grip

The engine cannot be started if the battery is disconnected, low or dead.

If the engine cannot be started with connecting the battery, charge the battery (page 195 ).

When the engine cannot be started even if the battery is charged, see your Honda dealer.


101

０８／０３／０５１１：３０：１３３１ＨＮ８６６００１１１

Shifting Gears

Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R).

Neutral (N)

Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling.

Drive (D)

Use this position for normal riding. The following two modes can be selected in the drive (D) position; automatic shift (AUTO) mode and manual shift (ESP) mode.

You can select the desired mode with the drive mode select switch

(page 32 ).

Automatic shift (AUTO) mode:

Use this mode for everyday riding. The transmission automatically adjusts to keep the engine at the best speed for riding conditions.

The gear position indicator shows ‘‘D’’ and the drive mode indicator disappears.

Manual shift (ESP) mode:

In this mode, you can shift gears much like a manual transmission, but without operating a clutch.

You can select three forward shift positions by operating the shift switches; 1, 2, and 3.

The gear position indicator shows the selected position and the drive mode indicator shows ‘‘ESP.’’

When you tow a trailer, select the 1st shift position for proper performance.

Reverse (R)

Use this position to ride in reverse (page 108 ).

102


０８／０３／０５１１：３０：２０３１ＨＮ８６６００１１２

Shifting Gears

To shift the shift lever, bring the ATV to a complete stop.

If the shif t lever is moved while the vehicle is moving, the transmission may be damaged.

switches.

To select the drive mode, operate the drive mode select switch.

With the throttle fully closed, the drive mode can be changed during running.

(1) (2)

(1) shift lever (2) drive mode select switch


103

０８／０３／０５１１：３０：２７３１ＨＮ８６６００１１３

Shifting Gears

AUTO Mode

When the drive mode is at AUTO, shifting the lever to ‘‘D’’ (drive) provides a 3-speed automatic transmission.

1.

2.

Pull down the shift lever and confirm that the lever is locked and the

Shifting to ‘‘N’’ (neutral) or ‘‘R’’ (reverse) is in the same manner as above. For reverse, refer to the Riding In Reverse (page 108 ).

(3)

(1)

(1) shift lever


104


０８／０３／０５１１：３０：３５３１ＨＮ８６６００１１４

Shifting Gears

ESP Mode

With the drive mode set at ESP, shifting the lever to ‘‘D’’ allows manual shifting from 1st to 3rd using the gearshift switches.

Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( ).

UPSHIFTING SEQUENCE

(4)

(A)

DOWNSHIFTING SEQUENCE

(5)

(A)

(4) upshift switch

(5) downshift switch

(A) press


105

０８／０３／０５１１：３０：４５３１ＨＮ８６６００１１５

Shifting Gears

After starting the engine and letting it warm up, follow these procedures:

1.

Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the ‘‘D’’ position.


2.

Release the parking brake, but continue squeezing the rear brake lever.

3.

Release the rear brake lever and increase engine speed by gradually opening the throttle.

4.

When speed increases, release the throttle and upshift to 2nd position

5.

by pressing the upshift switch once.

Repeat this sequence to progressively upshift to 3rd (top) position.

6.

To downshift, press the downshift switch once. Remember to close the throttle each time you shift to the next lower position.

Learning when to shift gears in manual shift (ESP) mode comes with experience. Keep the following tips in mind:

As a general rule, shift while moving in a straight line.

Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drive train.

Upshift to a higher gear or reduce throttle before engine rpm (speed) gets too high. Learn the relationship between engine sound and the normal shifting points.

Downshift to a lower gear before you feel the engine laboring

(lugging) at low rpm.

Avoid downshifting to help slow your ATV when engine rpm is high.

Downshifting when engine speed is near its allowable maximum may over-rev the engine and possibly cause damage.

106


０８／０３／０５１１：３０：５０３１ＨＮ８６６００１１６

Shifting Gears

To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off.

Recommended Shift Points

Ride in the highest gear that lets the engine run and accelerate smoothly.

This will give you good fuel economy and effective emissions control.


107

０８／０３／０５１１：３０：５７３１ＨＮ８６６００１１７

Riding in Reverse

If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed.

Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.

Make sure there are no obstacles or people behind you before selecting reverse gear. When it is safe to proceed, go slowly.

1.

Bring the vehicle to a complete stop, then make sure the transmission

2.

is in neutral.

Depress and hold down the brake pedal.

3.

Be sure there are no obstacles or people in the way.

4.

Shift the shift lever into ‘‘R’’ (reverse) gear.

Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a saf e speed while riding in reverse gear.


5.

6.

Release the rear brake pedal.

Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.

108


０８／０３／０５１１：３１：０１３１ＨＮ８６６００１１８

Riding in Reverse

7.

To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself.

8.

To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’

(neutral) gear.

Applying only the rear brake abruptly when operating in reverse gear could cause the front wheels to lift off the ground and the ATV could overturn backwards.

Carefully apply both the front and rear brakes when stopping in reverse gear.


109

０８／０３／０５１１：３１：０９３１ＨＮ８６６００１１９

Braking

Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. A single disc brake of the rear drive train is hydraulically activated by depressing the brake pedal and mechanically activated by operating the left brake lever.

Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode. So operating any brake control in the 4WD mode will cause braking at both the front and rear wheels.

As a general rule, the front braking system provides about 70 percent of total stopping power.

For full braking effectiveness, use both the pedal and lever simultaneously. Using both braking systems will stop your ATV faster with greater stability.

To slow or stop, apply the brake lever and brake pedal smoothly, while downshifting to match your speed when your ATV is in the ESP mode.

Gradually increase braking as you feel the brakes slowing your speed.

The increase in engine compression from downshifting will help slow your vehicle when your ATV is in the ESP mode.

Applying the brakes too hard may cause the wheels to lock and slide, reducing control of your ATV. If this happens, release the brake controls, steer straight ahead until you regain control, then reapply the brakes more gently.

When possible, reduce your speed or complete braking before entering a turn. Avoid braking or closing the throttle quickly while turning. Either action may cause one or more wheels to slip and reduce your control of your ATV.

110


０８／０３／０５１１：３１：１５３１ＨＮ８６６００１２０

Braking

Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills.

When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes.

Continuous brake application can overheat the brakes and reduce their effectiveness.

Riding with your foot resting on the brake pedal or your hands on the brake levers may overheat the brakes, reducing effectiveness.

For information on how to apply the brakes in various riding situations, see the following section, Riding Your ATV .


111

０８／０３／０５１１：３１：２０３１ＨＮ８６６００１２１

Riding Your ATV

Making Turns

Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns.

Turning improperly can make the ATV go out of control, causing a collision or overturn.

Always follow proper procedures for turning as described in this owner’s manual.

Practice turning at low speeds before attempting to turn at faster speeds.

Do not turn at excessive speeds.

112


０８／０３／０５１１：３１：２６３１ＨＮ８６６００１２２

Riding Your ATV

Lean your body to the inside of a turn and forward.

To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

To make a sharp turn at low speed: It helps to shift your body slightly forward on the seat, and lean inside, as you steer the handlebar. Shifting weight forward allows the rear wheels to turn easier, and it also improves front-wheel steering.

To make a turn from a full stop: Apply the throttle gradually when you turn and start up at the same time. Remember to shift your body forward to make sharp low-speed turns and whenever you turn while accelerating from a full stop.


113

０８／０３／０５１１：３１：３１３１ＨＮ８６６００１２３

Riding Your ATV

Skidding or Sliding

The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control. To avoid skidding on slippery terrain, keep your speed low and ride with caution.

Skidding or sliding improperly may cause you to lose control of this ATV. You may also regain traction unexpectedly, which may cause the

ATV to overturn.

Learn to safely control skidding by practicing at low speeds and on level, smooth terrain.

If your ATV skids sideways during a turn, steer in the direction of the skid. Avoid hard braking or accelerating until you have regained directional control.

114


０８／０３／０５１１：３１：３７３１ＨＮ８６６００１２４

Riding Your ATV

Riding Up Hills

The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations.

You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn. Avoid excessively steep hills.

Operating on excessively steep hills can cause the vehicle to overturn more easily than operating on level surfaces or small hills.

Never operate the ATV on hills too steep for the

ATV or for your abilities.

When climbing hills, you must shift weight toward the front wheels to help keep them on the ground. To do this, shift your body slightly forward on the seat and lean forward. For greater weight shift, move your body farther forward and lean forward.

Climbing hills improperly could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for climbing hills as described in this owner’s manual.


115

０８／０３／０５１１：３１：４４３１ＨＮ８６６００１２５

Riding Your ATV

Shift weight forward when climbing hills.

Always check the terrain carefully before you start up any hill.

Never climb hills with excessively slippery or loose surfaces.

To climb a hill, take a running start in an appropriate gear and speed for the conditions. Maintain a steady speed as you ascend the hill.

Never open the throttle suddenly or make sudden gear changes. The

ATV could flip over backward.

Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

116


０８／０３／０５１１：３１：５４３１ＨＮ８６６００１２６

Riding Your ATV

Stalling the ATV and/or Rolling Backwards:

If you incorrectly estimate climbing capability or terrain conditions, the

ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards.

Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.

Always follow proper procedures for climbing a hill as described in this owner’s manual.

What to do if the ATV stalls or rolls backwards when climbing a hill:

If you are about to lose all forward speed:

1.

Using the front and rear brakes together, bring the ATV to a stop

2.

with the vehicle pointed straight uphill.

Get off the ATV while you continue holding the brakes.

3.

4.

Shift into neutral, set the parking brake and turn the engine off.

Then assess the situation.

If the ATV starts rolling backwards before you begin braking:

1.

2.

Keep your weight uphill.

Carefully apply the front brakes first, then carefully apply the rear brake. Do not apply either brake abruptly if you are rolling backwards, or the vehicle may overturn.

If the ATV continues sliding backwards:

After you’ve applied the brakes, get off and away from the vehicle.

Remember that operating any brake control in the 4WD mode will cause braking at both the front and rear wheels.


117

０８／０３／０５１１：３２：０３３１ＨＮ８６６００１２７

Riding Your ATV

What to do after the ATV has stalled or rolled backwards:

If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help. If possible, block the wheels so the vehicle doesn’t roll backwards.

If the hill is not too steep and you have good footing, you may be able to walk the ATV back down the hill. Make sure your intended path is clear in case you lose control of the ATV.

Be sure your legs are clear of the wheels.

Body position for backing down a hill.

1.

Stand with your body facing downhill, beside the vehicle so you can reach the rear brake lever with your right hand.

2.

Be sure your legs are clear of the wheels.

3.

Check your footing.

Slowly and carefully back the ATV down the hill using the rear brake

4.

lever to control speed.

If you lose control of the ATV, for your safety, get away from the vehicle.

118


０８／０３／０５１１：３２：１０３１ＨＮ８６６００１２８

Riding Your ATV

Riding Down Hills

It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side.

Going down a hill improperly could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for going down hills as described in this owner’s manual.

On downhills, shift your weight back.

As you approach a downhill, stop and survey the terrain below. Never ride past the limit of your visibility. Never go down a hill at high speed.


119

０８／０３／０５１１：３２：１６３１ＨＮ８６６００１２９

Riding Your ATV

When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed.

Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.

Remember that operating any brake control in the 4WD mode will cause braking at both the front and rear wheels.

Remember, braking effectiveness is reduced on any hill with a loose surface.

Crossing or Turning on Hills or Slopes

Riding on hills or slopes is different from riding on level terrain. Be careful when riding on any hill. Make sure that you practice on gentle, smooth slopes before attempting to ride on steeper or more difficult terrain.

Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for crossing or turning on slopes as described in this owner’s manual. Avoid crossing steep hills if possible.

120


０８／０３／０５１１：３２：２３３１ＨＮ８６６００１３０

Riding Your ATV

Crossing Hills or Slopes

To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

On a slippery or loose surface, you may also need to steer slightly uphill to maintain a straight course across the slope.

Avoid crossing hills that are excessively steep, slippery or rough.

Shift weight uphill when crossing slopes.

Making Turns on Slopes

Compared to riding on level ground, you may need to shift more weight and lean more when making turns on slopes.

Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain.


121

０８／０３／０５１１：３２：２８３１ＨＮ８６６００１３１

Riding Your ATV

Riding Over Obstacles

Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

Never try to ride over large obstacles, such as large rocks or fallen logs.

Improperly operating over obstacles could cause loss of control or a collision and could cause the ATV to overturn.

When you go over obstacles, always follow proper procedures as described in this owner’s manual.

122


０８／０３／０５１１：３２：３６３１ＨＮ８６６００１３２

Riding Your ATV

Riding Through Water

Your ATV is designed to travel through water up to approximately

10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast.

The ATV tires have some ability to float.

Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

Never operate this ATV in fast-flowing water or in water deeper than that specified in this owner’s manual.

1.

Choose a path where both banks have gradual slopes.

2.

3.

Proceed through the water at a slow, steady speed.

Watch out for submerged obstacles and slippery rocks.

4.

Avoid getting the spark plug or air cleaner wet, as this would cause

5.

the engine to stop.

After leaving the water, always test both the front and rear brakes.

Riding through water can make the brakes less effective than normal, and may reduce stopping ability.

If necessary, apply the brakes repeatedly until they dry out and operate normally.


123

０８／０３／０５１１：３２：４５３１ＨＮ８６６００１３３

Parking

1.

2.

Look for level parking area. Make sure the ground surface is firm.

After bringing your ATV to a stop, hold the brakes while you shift

3.

into neutral.

Set the parking brake.

4.

Turn the ignition switch OFF ( ).

If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.

The brakelights are activated by applying the parking brake. When using the parking brake, be sure to turn the ignition switch OFF ( ) to avoid discharging the battery.

Parking on a Steep Incline or a Loose or Slippery Surface

If you must park your ATV on a steep incline or loose or slippery surface, use the following procedure:

1.

2.

While holding the brakes, set the parking brake.

Turn the ignition switch OFF ( ) and release the brakes.

3.

If the ATV begins to move, either while sitting on it or after you dismount, find a better parking location.

4.

If rocks or other objects are available, you can block the wheels as shown for additional security.

124


０８／０３／０５１６：０２：１８３１ＨＮ８６６００１３４

Servicing Your Honda

To help keep your ATV in good shape, this section includes a

Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your

Honda looking good.

For information about replacing fuses, see page 224 .

For information about the exhaust emission and noise requirements of the U.S. Environmental Protection Agency (EPA), the California Air

Resources Board (CARB), and Environment Canada (EC), see page 241 .

USA Only

Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards.

Bef ore You Service Your Honda

The Importance of Maintenance .......................................................

.

Maintenance Safety ...........................................................................

.

Important Safety Precautions ........................................................

.

Maintenance Schedule ......................................................................

.

Maintenance Record ..........................................................................

.

127

128

129

130

134

Service Preparations

Maintenance Component Locations ..................................................

.

Tool Kit .............................................................................................

.

Owner’s Manual Storage ...................................................................

.

Seat Removal ....................................................................................

.

135

138

139

140

(cont’d)


125

０８／０３／０５１１：３３：１１３１ＨＮ８６６００１３５


Service Procedures

Fluids & Filters

Fuel ...................................................................................................

.

Engine Oil & Filter ............................................................................

.

Gear Case Oil ....................................................................................

.

Differential Oil ..................................................................................

.

Coolant ..............................................................................................

.

Air Cleaner ........................................................................................

.

141

144

152

154

156

161

Engine

Throttle ..............................................................................................

.

Spark Plug .........................................................................................

.

Valves ................................................................................................

.

Spark Arrester ...................................................................................

.

166

168

171

172

Chassis

Brakes ................................................................................................

.

Tires ..................................................................................................

.

Engine Guards & Skid Plates ............................................................

.

Driveshaft Boots ...............................................................................

.

174

182

189

190

Electrical

Battery ...............................................................................................

.

191

Appearance Care ...............................................................................

.

196

126


０８／０３／０５１１：３３：１７３１ＨＮ８６６００１３６

The Importance of Maintenance

A well-maintained ATV is essential for safe, economical, and troublefree riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your

ATV is designed to be ridden over rough off-road terrain.

To help you properly care for your ATV, this section of the manual provides a Maintenance Schedule. The service intervals in this schedule are based on average riding conditions.

Improperly maintaining this ATV or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.

Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.

Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair.

If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.


127

０８／０３／０５１１：３３：２２３１ＨＮ８６６００１３７

Maintenance Safety

This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your ATV.

Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic.

Instructions are included in this manual only to assist in emergency service.

Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.

Always follow the procedures and precautions in this owner’s manual.

128


０８／０３／０５１１：３３：２７３１ＨＮ８６６００１３８

Maintenance Safety

Important Safety Precautions

Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust.

Be sure there is adequate ventilation whenever you operate the engine.

Burns from hot ATV parts.

Let the engine and exhaust system cool before touching.

Injury from moving parts.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have the tools and skills required.

To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only non-flammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.

Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement. If you have the tools and skills required for additional maintenance jobs, you can purchase an official Honda

Service Manual (page 248 ).


129

０８／０３／０５１１：３３：３３３１ＨＮ８６６００１３９

Maintenance Schedule

The required Maintenance Schedule that follows specifies how often you should have your ATV serviced, and what things need attention. It is essential to have your ATV serviced as scheduled to maintain safe, dependable performance and proper emission control.

The service intervals in this Maintenance Schedule are based on average riding conditions. Some items will need more frequent service if you ride in unusually wet or dusty areas or at full throttle. Consult your

Honda dealer for recommendations applicable to your individual needs and use.

Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools. Procedures for these items are provided in this manual. Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.

Procedures for such items in this schedule are provided in an official

Honda Service Manual available for purchase (page 248 ).

If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only Honda Genuine Parts or their equivalents for repair or replacement to ensure the best quality and reliability.

130


０８／０３／０５１１：３３：４０３１ＨＮ８６６００１４０


Perform the pre-ride inspection (page 79 ) and owner maintenance on this section at each scheduled maintenance period.

Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked ＊ and ＊＊ ) may require more technical information and tools. Consult your Honda dealer.

＊

＊＊

Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 248 ).

In the interest of safety, we recommend these items be serviced only by your Honda dealer.

Summary of Maintenance Schedule Notes & Procedures:

NOTES:

1.

Service more frequently when riding in dusty areas, sand or snow.

2.

Service more frequently after riding in very wet or muddy conditions.

3.

Replace every 2 years. Replacement requires mechanical skill.


131

０８／０３／０５１１：３３：４９３１ＨＮ８６６００１４１


Maintenance Procedures:

I: inspect and clean, adjust, lubricate, or replace, if necessary

C: clean

A: adjust

L: lubricate

R: replace

ITEMS

FUEL LINE

THROTTLE OPERATION

AIR CLEANER

AIR CLEANER HOUSING

DRAIN TUBE

FREQUENCY

WHICHEVER

COMES

FIRST mi

NOTE km

HOURS

INITIAL

MAINT.

100

150

20

NOTE 1

NOTE 2

REGULAR

MAINT. INTERVAL

600 1200

1000

100

2000

200

I

C

I

I

C

I

SPARK PLUG

VALVE CLEARANCE

ENGINE OIL

ENGINE OIL FILTER

RADIATOR COOLANT

COOLING SYSTEM

NOTE 3

NOTE 2

I

INITIAL=

I

100 mi (150 km),

20 operating hours or 1 month: R

I

I

REGULAR=

Every 600 mi

(1,000 km),

100 operating hours or 12 months: R

R R

I

I

R

I

I

Refer to page

−

166

161

165

168

171

144

149

156

−


132


０８／０３／０５１１：３３：５８３１ＨＮ８６６００１４２


ITEMS

DRIVE SHAFT BOOTS

REAR FINAL GEAR CASE

OIL AND DIFFERENTIAL

OIL

BRAKE FLUID

BRAKE PADS WEAR

BRAKELIGHT SWITCH

BRAKE SYSTEM

SKID PLATE, ENGINE

GUARD

SUSPENSION

SPARK ARRESTER

NUTS, BOLTS,

FASTENERS

WHEELS/TIRES

TIE-ROD AND JOINT

BOOTS

FREQUENCY

STEERING SHAFT

HOLDER BEARINGS

STEERING SYSTEM

WHICHEVER

COMES

FIRST

NOTE mi km

HOURS

NOTE 3

NOTE 1,2

INITIAL

MAINT.

100

150

20

I

I

I

I

I

REGULAR

MAINT. INTERVAL

600

1000

1200

2000

100

I

(R:EVERY

2 YEARS)

I

I

I

I

I

C

I

I

200

I

I

I

I

I

I

I

I

C

I

I

I

I

I

Refer to page

190

152

154

174

177

181

174

189

−

172

−

−

−

−

−


In the interest of safety, we recommend these items be serviced only by your Honda dealer.


133

０８／０３／０５１１：３４：０４３１ＨＮ８６６００１４３

Maintenance Record

Keeping an accurate maintenance record will help ensure that your ATV is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the ATV is sold, these receipts should be transferred with the ATV to the new owner. Make sure whoever performs the maintenance completes this record. All scheduled maintenance, including the 100 mile (150 km) or 20 hours initial maintenance, is considered a normal owner operating cost and will be charged for by your dealer. Use the space under Notes to record anything you want to remind yourself about or mention to your dealer.

ODO or

HOUR

Date Performed

By:

Notes Miles (km) or hours

100 (150) or

20

600 (1,000) or

100

1,200 (2,000) or

200

1,800 (3,000) or

300

2,400 (4,000) or

400

3,000 (5,000) or

500

3,600 (6,000) or

600

4,200 (7,000) or

700

4,800 (8,000) or

800

134


０８／０３／０５１１：３４：０８３１ＨＮ８６６００１４４

Maintenance Component Locations rear brake lever/ parking brake lever front brake fluid reservoir front brake lever fuel fill cap throttle lever


135

０８／０３／０５１１：３４：１３３１ＨＮ８６６００１４５

Maintenance Component Locations fuse box main fuse 1 main fuse 2 other fuses battery air cleaner rear brake fluid reservoir air cleaner housing drain tube rear brakelight switch front brake caliper rear brake pedal engine oil filter coolant reserve tank front brake caliper differential oil filler cap differential oil drain plug

136


０８／０３／０５１１：３４：１７３１ＨＮ８６６００１４６

Maintenance Component Locations owner’s manual storage compartment air pressure gauge spark plug tool kit spark arrester engine oil dipstick engine oil filler cap engine oil drain plug gear case oil filler cap gear case oil drain plug


137

０８／０３／０５１１：３４：２３３１ＨＮ８６６００１４７

Tool Kit tool kit securely.

To access the tool kit, remove the seat (see page 140 ), and then remove the rubber band.

An optional, larger tool kit may be available. Check with your Honda dealer’s parts department.

UNDER SEAT

(3)

(1)

(2)

(1) tool kit

(2) tool kit compartment

(3) rubber band

138


０８／０３／０５１１：３４：３０３１ＨＮ８６６００１４８

Owner’s Manual Storage

Your ATV provides storage for the owner’s manual so you’ll have it

Be careful not to flood this area when washing your ATV.

LEFT

(4)

(3)

(6)

(7)

(2)

(1) owner’s manual

(2) storage compartment

(3) quick screw

(4) lid

(5)

(5) air pressure gauge

(6) plastic bag

(7) rubber band

(1)


139

０８／０３／０５１１：３４：４０３１ＨＮ８６６００１４９

Seat Removal

Refer to Saf ety Precautions on page 129 .

The seat must be removed for the air cleaner, spark plug and fuse maintenance, and access to the tool kit.

(3) (2)

(3)

(5)

( 4 )

(1) seat latch

(2) seat

(3) front prongs

Removal

1.

2.

Installation

1.

into the grommets on the rear fender.

2.

Press down on the seat until it locks.

140


(4) hooks

(5) studs

(1)

０８／０３／０５１１：３４：４８３１ＨＮ８６６００１５０

Fuel


Fuel Recommendation

type pump octane number unleaded

86 (or higher)

We recommend that you use unleaded fuel because it produces fewer engine deposits and extends the life of exhaust system components.

Your engine is designed to use any gasoline that has a pump octane number of 86 or higher. Gasoline pumps at service stations normally display the pump octane number. For information on the use of oxygenated fuels, see page 245 .

Use of lower octane gasoline can cause persistent ‘‘pinging’’ or ‘‘spark knock’’ (a loud rapping noise) which, if severe, can lead to engine damage. Light pinging experienced while operating under a heavy load, such as climbing a hill, is no cause for concern.

If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer.

Never use stale or contaminated gasoline or an oil/gasoline mixture.

Avoid getting dirt, dust, or water in the fuel tank.


141

０８／０３／０５１１：３４：５６３１ＨＮ８６６００１５１

Fuel

Fuel Capacity

Fuel tank capacity:

4.44 US gal (16.8 )

The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes.

Refueling Procedure


(2) (3)

(4)

(1)

(1) fuel fill cap

(2) breather tube

(3) handlebar cover hole

(4) filler neck

142


０８／０３／０５１１：３５：０２３１ＨＮ８６６００１５２

Fuel

1.

2.

3.

Avoid over filling the tank. There should be no fuel in the filler neck.

Gasoline is highly flammable and explosive.

You can be burned or seriously injured when handling fuel.

Stop the engine and keep heat, sparks and flame away.

Handle fuel only outdoors.

Wipe up spills immediately.

4.

After refueling, turn the fuel fill cap clockwise until it clicks.

5.

Insert the breather tube into the handlebar cover hole.

If you replace the fuel fill cap, use only a Honda Genuine replacement part.


143

０８／０３／０５１６：０２：２３３１ＨＮ８６６００１５３

Engine Oil & Filter

Engine oil quality is a major factor that affects both the performance and the service life of the engine.

Using the proper oil (page 145 ) and filter, and regularly checking, adding, and changing oil will help extend your engine’s life. Even the best oil wears out. Changing oil helps get rid of dirt and deposits in the engine. Operating the engine with old or dirty oil can damage your engine. Running the engine with insufficient oil can cause serious damage to the engine and transmission.

Change the engine oil as specified in the maintenance schedule on page 132 . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.

144


０８／０３／０５１１：３５：１９３１ＨＮ８６６００１５４


Oil Recommendation

API classification viscosity (weight)

JASO T 903 standard suggested oil ＊

SG or higher except oils labeled as energy conserving on the circular API service label

SAE 10W-30

MA

Pro Honda GN4 4-stroke oil (USA &

Canada), or Honda 4-stroke oil

(Canada only), or an equivalent motorcycle oil.

＊ Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.

Your ATV does not need oil additives. Use the recommended oil.

Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation.

Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance.

NOT RECOMMENDED OK

Do not use non-detergent, vegetable, or castor based racing oils.

(cont’d)


145

０８／０３／０５１１：３５：２６３１ＨＮ８６６００１５５


Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range.

JASO T 903 standard

The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines.

There are two classes: MA and MB.

Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification.

(1)

(2)

(1) code number of the sales company of the oil

(2) oil classification

146


０８／０３／０５１１：３５：３６３１ＨＮ８６６００１５６


Checking & Adding Oil


Check the engine oil level each day before operating your ATV and add if needed.

Bef ore riding your ATV, check the engine oil level

1.

Park your ATV on a firm, level surface.

2.

Start the engine in a well-ventilated area and let it idle for 3 − 5 minutes. Stop the engine and wait 2 − 3 minutes.

3.

clean.

4.

Insert the dipstick without screwing it in, then remove the dipstick and check the oil level. The oil level should be between the upper level

LEFT SIDE

(2)

(3)

(1) dipstick

(2) upper level mark

(1)

(3) lower level mark

(cont’d)


147

０８／０３／０５１１：３５：４２３１ＨＮ８６６００１５７


5.

add the specified oil into the filler cap hole, up to the upper level

6.

mark on the dipstick. Do not overfill.

Reinstall the oil filler cap, oil filler cap lid and dipstick.

Running the engine with an improper oil level can cause serious engine damage.

LEFT SIDE

(5)

(4)

(4) oil filler cap lid (5) oil filler cap

148


０８／０３／０５１１：３５：５０３１ＨＮ８６６００１５８


Changing Engine Oil & Filter


Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality.

Using the wrong oil f ilter may result in leaks or engine damage.

This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench, as well as a means for disposing of the drained fluid (page 210 ). If you do not have the skills or the tools, see your Honda dealer.

Drain the Engine Oil:

1.

With the ATV on level ground, remove the oil filler cap from the left side of crankcase.

2.

Place an oil drain pan under the crankcase and remove the engine oil

UNDER ENGINE

(1)

(1) engine oil drain plug

(cont’d)


149

０８／０３／０５１１：３５：５９３１ＨＮ８６６００１５９


Install a New Engine Oil Filter:

3.

Let the remaining oil drain out.

4.

5.

Remove the spring and washer. Do not discard the washer with the

6.

old oil filter.

Discard the oil filter.

7.

filter to the oil filter cover.

Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-

Honda filter which is not of equivalent quality may cause engine damage.

8.

Install the oil filter cover and tighten the oil filter bolt. Make sure the oil filter bolt is tightened securely to the specified torque.

Oil filter bolt torque:

13 lbf·ft (18 N·m , 1.8 kgf·m)

Improper installation of the oil f ilter can cause serious engine damage.

(5)

(4)

(2) oil filter bolt

(3) oil filter cover

150


(3)

(4) oil filter

(5) O-rings

(2)

０８／０３／０５１１：３６：１１３１ＨＮ８６６００１６０


9.

Pour the drained oil into a suitable container and dispose of it in an approved manner (page 210 ).

Improper disposal of drained f luids is harmf ul to the environment.

Add Engine Oil:

10.

good condition. If necessary, replace them.

(6)

(7)

(6) drain plug sealing washer (7) O-ring

11.

Apply a thin coat of engine oil to the O-ring.

12.

Reinstall the engine oil drain plug and tighten it to the specified torque:

18 lbf·ft (25 N·m , 2.5 kgf·m)

13.

Fill the crankcase with the recommended grade oil approximately:

4.3 US qt (4.1 )

14.

Reinstall the oil filler cap.

15.

Start the engine and let it idle for 5 minutes.

16.

Stop the engine and after 2 − 3 minutes, check the oil level. Make sure the oil is between the upper and lower level marks on the dipstick.

If necessary, add more oil but do not overfill.

17.

Reinstall the oil filler cap and dipstick.

18.

Check that there are no oil leaks.

If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly.


151

０８／０３／０５１１：３６：１９３１ＨＮ８６６００１６１

Gear Case Oil


type viscosity (weight) suggested oil

Changing Oil

hypoid gear oil

SAE 80

Honda shaft drive oil or equivalent


Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.

152


０８／０３／０５１１：３６：２７３１ＨＮ８６６００１６２

Gear Case Oil

1.

Park the ATV on level ground.

2.

3.

4.

After the oil has completely drained, reinstall the drain plug and tighten it to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

5.

Fill the gear case with the recommended oil.

2.7 US oz (80 cm )

6.

7.

Install the oil filler cap.

REAR

(3)

(2) (1)

(1) oil drain plug

(2) oil filler cap

(3) lower edge of the inspection hole


153

０８／０３／０５１１：３６：３６３１ＨＮ８６６００１６３

Differential Oil


type viscosity (weight) suggested oil

Changing Oil

hypoid gear oil

SAE 80

Honda shaft drive oil or equivalent


Change the oil with the differential at normal operating temperature to assure complete and rapid draining.

154


０８／０３／０５１１：３６：４４３１ＨＮ８６６００１６４

Differential Oil

1.

Park the ATV on level ground.

2.

3.

4.

After the oil has completely drained, reinstall the drain plug and tighten it to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

5.

Fill the differential with the recommended oil.

6.1 US oz (180 cm )

6.

Install the oil filler cap.

FRONT

(3)

(2)

(1) oil drain plug

(2) oil filler cap

(3) lower edge of the inspection hole

(1)


155

０８／０３／０５１１：３６：５１３１ＨＮ８６６００１６５

Coolant

Your ATV’s liquid cooling system dissipates engine heat through the coolant jacket that surrounds the cylinder and cylinder head.

Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion.

Coolant Recommendation

Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.

Use only distilled water as a part of the coolant solution. Water that is high in mineral content or salt may be harmful to the aluminum engine.

Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages. Using tap water may cause engine damage.

The factory provides a 50/50 solution of antifreeze and water in this

ATV. This coolant solution is recommended for most operating temperatures and provides good corrosion protection.

Decreasing the concentration of antifreeze to less than 40% will not provide proper corrosion protection.

156


０８／０３／０５１１：３６：５９３１ＨＮ８６６００１６６

Coolant

Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance. Higher concentrations of antifreeze (up to 60%) should only be used to provide additional protection against freezing. Check the cooling system frequently during freezing weather.

Checking & Adding Coolant


Check the engine coolant level each day before operating your ATV and add if needed.

RIGHT FRONT

(2)

(3)

(1)

(1) reserve tank

(2) UPPER level mark

(3) LOWER level mark

1.

2.

Make sure the vehicle is on level ground.

With the engine at normal operating temperature, check the coolant

If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair.

(cont’d)


157

０８／０３／０５１１：３７：０５３１ＨＮ８６６００１６７

Coolant

3.

Always add coolant to the reserve tank. Do not attempt to add coolant

4.

by removing the radiator cap.

Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark.

FRONT

(4)

(5)

(5) reserve tank cap (4) steering cover

5.

After adding coolant, install the reserve tank cap and steering cover.

158


０８／０３／０５１１：３７：１２３１ＨＮ８６６００１６８

Coolant

Coolant Replacement


Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 248 ).

Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.

Always let the engine and radiator cool down before removing the radiator cap.

To properly dispose of drained coolant, refer to You & the Environment, page 210 .

Improper disposal of drained f luids is harmf ul to the environment.


159

０８／０３／０５１１：３７：２０３１ＨＮ８６６００１６９

Coolant

Radiator Core


Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.

Clean the radiator core after riding the ATV in mud.

To clean the radiator core, oil cooler and radiator cover plate:

1.

2.

3.

Do not apply pressured water directly to the radiator core and oil cooler. The pressured water can damage the radiator core.

(2) (3) FRONT

(1)

(1) tabs

(2) radiator cover plate

160


(3) radiator core

(4) oil cooler

(4)

０８／０３／０５１１：３７：２７３１ＨＮ８６６００１７０

Air Cleaner


Proper air cleaner maintenance is very important for off-road vehicles.

A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt, dust, mud, and other impurities to pass into the engine.

Service the air cleaner more frequently if you ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding conditions.

Your ATV’s air cleaner has very specific performance requirements.

Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality.

Using the wrong air cleaner may result in premature engine wear.

Proper air cleaner maintenance can prevent premature engine wear or damage, expensive repairs, low engine power, poor gas mileage, and spark plug fouling.

Improper or lack of proper air cleaner maintenance can cause poor perf ormance and premature engine wear.


161

０８／０３／０５１１：３７：３４３１ＨＮ８６６００１７１

Air Cleaner

Cleaning

1.

UNDER SEAT (2)

2.

3.

(1)

(1) seat latch

(2) retainer clips

(2)

(3) air cleaner housing cover

(3)

162


０８／０３／０５１１：３７：４２３１ＨＮ８６６００１７２

Air Cleaner

4.

5.

the air cleaner housing.

6.

7.

8 9 ).

8.

Gently wash the air cleaner in clean, non-flammable (high flash point) solvent such as kerosene − not gasoline. After cleaning, gently squeeze out the remaining solvent. Avoid twisting or wringing the air cleaner. This can tear the foam.

9.

Inspect for tears or cracks in the foam or seams of the air cleaner.

Replace the air cleaner if it is damaged.

UNDER SEAT

(9) (7) (5)

(8)

(4)

(4) element holder

(5) screw

(6) air cleaner assembly

(6)

(7) clamp

(8) air cleaner

(9) air cleaner body

(cont’d)


163

０８／０３／０５１１：３７：５２３１ＨＮ８６６００１７３

Air Cleaner

10.

Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil.

11.

Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada:

Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.

Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air

12.

cleaner.)

Install the air cleaner on the air cleaner body.

13.

Apply a thin coat of grease to the sealing surface of the air cleaner

14.

assembly.

Install the clamp.

15.

Insert the air cleaner assembly into the air cleaner housing.

16.

17.

Install the element holder.

Fasten the screw.

18.

Reassemble by reversing the disassembly sequence.

Install the air cleaner housing cover with the FRONT mark ( 10 ) facing forward and fit the tab ( 11 ) at the element holder.

UNDER SEAT

(11)

(10)

(10) FRONT mark

(11) tab

164


０８／０３／０５１１：３７：５８３１ＨＮ８６６００１７４

Air Cleaner

Air Cleaner Housing Drain Tube

The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

REAR

(3)

(2) (1)

(1) drain tube

(2) clip

(3) air cleaner housing

1.

2.

Drain the deposits.

3.

Reinstall the drain tube, securing it with the clip.


165

０８／０３／０５１１：３８：０９３１ＨＮ８６６００１７５

Throttle

Throttle Freeplay


RIGHT HANDLEBAR

( B )

( A )

1/8 − 5/16 in

(3 − 8 mm)

(2) (3) (4)

(1) throttle lever

(2) rubber sleeve

(3) throttle cable adjuster

(1)

(4) lock nut

(A) decrease freeplay

(B) increase freeplay

Inspection

Freeplay:

1/8 − 5/16 in (3 − 8 mm)

Adjustment

1.

2.

3.

Turn the adjuster to obtain the correct freeplay.

4.

Tighten the lock nut and reinstall the sleeve.

5.

After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions.

166


０８／０３／０５１１：３８：１６３１ＨＮ８６６００１７６

Throttle

Throttle Inspection


1.

Check that the throttle assembly is positioned properly and the securing bolts are tight.

2.

Check for smooth operation of the throttle lever from fully open to fully closed in all steering positions. If there is a problem, see your

Honda dealer.

3.

Inspect the condition of the throttle cables from the throttle lever down to the throttle body. If the cable is kinked or chafed, have it replaced.

4.

5.

Check the cables for tension or stress in all steering positions.

Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion.


167

０８／０３／０５１１：３８：２６３１ＨＮ８６６００１７７

Spark Plug

Spark Plug Recommendation

standard spark plug for extended high speed riding

IFR5L11 (NGK) or

VK16PRZ11 (DENSO)

IFR6L11 (NGK) or

VK20PRZ11 (DENSO)

Use only the recommended type of spark plug in the recommended heat range.

Using spark plugs with an improper heat range can cause engine damage.

This ATV uses spark plugs that have an iridium coated center electrode.

Be sure to observe the following when servicing the spark plugs.

Do not clean the spark plugs. If an electrode is contaminated with accumulated objects or dirt, replace the spark plug with a new one.

To check the spark plug gap, use only a ‘‘wire-type feeler gauge.’’ To prevent damaging the iridium coating of the center electrode, never use a ‘‘leaf-type feeler gauge.’’

Do not adjust the spark plug gap. If the gap is out of specification, replace the spark plug with a new one.

168


０８／０３／０５１１：３８：３８３１ＨＮ８６６００１７８

Spark Plug

Spark Plug Inspection & Replacement


1.

2.

Remove the seat (page 140 ).

3.

4.

Clean any dirt from around the spark plug base.

5.

6.

spark plug wire when disconnecting the cap.

Using a spark plug wrench provided in the tool kit, remove the spark plug.

7.

Inspect the electrodes and center porcelain for deposits, corrosion, or carbon fouling. If the corrosion or deposits are heavy, replace the plug.

UNDER SEAT

(1)

(4)

(2) (3)

(1) screw

(2) resonance chamber

(3) rubber cover

(4) spark plug cap

8.

Make sure that a 1.2 mm wire-type feeler gauge cannot be inserted between the spark plug gap ( 5 ). If the gauge fits in the gap, replace the plug with a new one.

(cont’d)


169

０８／０３／０５１１：３８：４６３１ＨＮ８６６００１７９

Spark Plug

(5)

(5) spark plug gap

9.

With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.

10.

Tighten the spark plug:

If the old plug is good:

1/8 turn after it seats.

If installing a new plug, tighten it twice to prevent loosening: a) First, tighten the plug:

NGK: 3/4 turn after it seats.

DENSO: 1/2 turn after it seats.

b) Then loosen the plug.

c) Next, tighten the plug again:

1/8 turn after it seats.

An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.

11.

Reinstall the spark plug cap. Take care to avoid pinching any cables

12.

or wires.

Install the remaining parts in the reverse order of removal.

170


０８／０３／０５１１：３８：５２３１ＨＮ８６６００１８０

Valves

Valve Inspection


Valve clearance should be: intake: exhaust:

0.006 in (0.15 mm)

0.013 in (0.33 mm)

Excessive clearance will cause noise. Insufficient clearance will cause loss of power and possibly damage the valves.

For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official

Honda Service Manual. Otherwise, the valves should be adjusted by your Honda dealer.


171

０８／０３／０５１１：３９：００３１ＨＮ８６６００１８１

Spark Arrester


The spark arrester must be serviced every 100 operating hours to maintain its efficiency.

Regular servicing prevents carbon build up (which can diminish engine performance) and also complies with USDA regulations for regular maintenance to assure proper function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.

1.

Allow the engine and muffler to cool.

2.

REAR

(1) (2)

(1) bolts

(2) spark arrester

(3) (4)

(3) gasket

(4) muffler

172


０８／０３／０５１１：３９：０６３１ＨＮ８６６００１８２

Spark Arrester

3.

Use a brush to remove carbon deposits from the spark arrester screen

The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary.

(5)

(5) spark arrester screen

4.

Install the spark arrester and the gasket in the muffler and tighten the bolts securely.


173

０８／０３／０５１１：３９：１２３１ＨＮ８６６００１８３

Brakes

The hydraulic disc brakes (front) and a single hydraulic/mechanical disc brake (rear) on your ATV dissipate the heat generated by the friction of the brake pads on the disc as the wheels are slowed.

As the front brake pads wear, brake fluid level will drop. A leak in the system will also cause the level to drop.

There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks.

If the brake lever or brake pedal freeplay does not feel within the normal range while riding, check the brake pads for wear (page 177 ).

Worn pads should be replaced. If the pads are not worn beyond the recommended limit, there is probably air in the brake system. See your

Honda dealer to have the air bled from the system.

Brake Fluid Recommendation

brake fluid Honda DOT 4 Brake Fluid

The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air.

174


０８／０３／０５１１：３９：２２３１ＨＮ８６６００１８４

Fluid Level Inspection


Front Brake Fluid Level

RIGHT HANDLEBAR

(1)

Brakes

(1) LOWER level mark

If your inspection indicates a low fluid level, have your Honda dealer add the recommended fluid.

Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible.

Brake f luid can damage plastic and painted surf aces. Handle with care.

With the ATV in an upright position, check the fluid level.

below the LOWER level mark, check the brake pads for wear

(page 177 ).

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

(cont’d)


175

０８／０３／０５１１：３９：３０３１ＨＮ８６６００１８５

Brakes

Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.

If it comes in contact with your eyes, wash them out with clean water and immediately call a doctor. If it comes in contact with your skin, wash with clean water and, if necessary, call a doctor.

Rear Brake Fluid Level

RIGHT SIDE

(2)

(3)

(2) UPPER level mark (3) LOWER level mark

Remove the right side cover (page 101 ).

With the ATV in an upright position, check the fluid level.

level is at or below the LOWER level mark, check the brake pads for wear (page 178 ).

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

Other Inspections

Make sure there are no fluid leaks.

Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer.

176


０８／０３／０５１１：３９：３７３１ＨＮ８６６００１８６

Brakes

Brake Pad Wear


Brake pad wear will depend upon the severity of usage and riding conditions. The pads will wear faster in wet or muddy conditions.

Inspect the pads visually during all regular service intervals to determine the pad wear.

FRONT

(2)

(1)

(1) wear indicator (2) reference mark

221 ). If replaced, see your Honda dealer for this replacement.

Always inspect both pads in both the right and left front brake calipers.


177

０８／０３／０５１１：３９：４１３１ＨＮ８６６００１８７

Brakes

REAR

(4)

(3)

(3) wear indicator for this service.

(4) edge of reference mark

178


０８／０３／０５１１：３９：４８３１ＨＮ８６６００１８８

Brakes

Rear Brake Lever Freeplay

LEFT HANDLEBAR

(1)

1 − 1 3/16 in

(25 − 30 mm)

(1) rear brake lever/parking brake lever

Inspection

1.

Depress the rear brake pedal several times.

2.

moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be:

1 − 1 3/16 in (25 − 30 mm)

3.

If necessary, adjust to the specified range.


179

０８／０３／０５１１：３９：５５３１ＨＮ８６６００１８９

Brakes

Adjustment

RIGHT REAR

(3)

(B)

(A)

(2) brake lever adjusting nut

(3) brake arm pin

(A) increase freeplay

(B) decrease freeplay

(2) rod at the brake caliper. Make sure the cutout on the adjusting nut is

Other Inspections

Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight.

Make sure that the brake cables, brake arm, spring, and fasteners are in good condition.

180


０８／０３／０５１１：４０：０２３１ＨＮ８６６００１９０

Brakes

Brakelight Switch Adjustment


Rear Brake Only: behind the engine from time to time. The brakelight should turn on at

0.6 in (15 mm) of pedal stroke. Adjustment is done by turning the

RIGHT SIDE

(1)

( B )

( A )

(2)

(1) brakelight switch

(2) adjusting nut


181

０８／０３／０５１１：４０：０７３１ＨＮ８６６００１９１

Tires

To safely operate your ATV, your tires must be the proper type and size, in good condition with adequate tread, and correctly inflated.

Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding tire inflation and maintenance.

This ATV is equipped with low pressure tubeless tires. Although the tires are designed specifically for off-road use, they are not immune to punctures. Always select your riding area with care.

The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement.

182


０８／０３／０５１１：４０：１２３１ＨＮ８６６００１９２

Tires

Air Pressure


Properly inflated tires provide the best combination of handling, tread life, and riding comfort. Generally, underinflated tires wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly.

Make sure the valve stem caps are secure. If necessary, install new caps.


183

０８／０３／０５１１：４０：１９３１ＨＮ８６６００１９３

Tires

Always check air pressure when your tires are ‘‘cold.’’ If you check air pressure when your tires are ‘‘warm’’ − even if your ATV has only been ridden for a few miles − the readings will be higher. If you let air out of warm tires to match the recommended cold tire pressures, the tires will be underinflated. Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure.

The recommended ‘‘cold’’ tire pressures are:

RECOMMENDED

PRESSURE

RECOMMENDED

PRESSURE

FRONT

3.6 psi

(25.0 kPa)

3.6 psi

(25.0 kPa)

REAR

3.6 psi

(25.0 kPa)

3.6 psi

(25.0 kPa)

184


０８／０３／０５１１：４０：２７３１ＨＮ８６６００１９４

Tires

A manually operated tire pump should be used rather than the high pressure system found in service stations. This will minimize the possibility of tire damage from overinflation. If you use a high pressure system at a service station, add air in small amounts and check the pressure increase frequently to prevent possible tire damage from overinflation.

Operating this ATV with improper tires, or with uneven tire pressure may cause loss of control, and you could be seriously injured or killed.

Always use the size and type tires specified in this owner’s manual for this vehicle.

Always maintain proper tire pressure as described in this owner’s manual.

Inspection


Whenever you check the tire pressures, you should also look for:

Bumps or bulges in the side of the tire or the tread. Replace any tire that has a bump or bulge.

Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord.

Nails or other foreign objects embedded in the side of the tire or tread.

Excessive tread wear.


185

０８／０３／０５１１：４０：３５３１ＨＮ８６６００１９５

Tires

Also, if you hit a pothole or other hard object while riding, stop as soon as you safely can and carefully inspect the tires for damage.

Tread Wear

(1) 3/16 in

(4 mm)

Front New

Replace

Rear

(3)

(1) groove depth

(2) wear indicator

New

Replace

(2) 3/16 in

(4 mm)

(3) wear indicator location mark

For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front rear

3/16 in (4 mm)

3/16 in (4 mm)

186


０８／０３／０５１１：４０：４１３１ＨＮ８６６００１９６

Tires

Tire Repair


A tire that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new or undamaged tire.

A temporary repair can sometimes be made in an emergency situation.

However, since a temporary repair may not hold, you must ride very slowly, preferably without any cargo, and have the tire replaced or permanently repaired as soon as possible. (For more information on temporary repairs, see If You Have a Flat Tire, page 219 .)

A permanent repair, such as an internal plug patch, can be made if a tire has only a small puncture in the tread area. However you may not be able to safely carry as much weight. If you choose to have a tire repaired, be sure the repair work is performed by a professional.

If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.


187

０８／０３／０５１１：４０：５１３１ＨＮ８６６００１９７

Tires

Tire Replacement


The tires that came on your ATV were designed to match the performance capabilities of your ATV and provide the best combination of handling, braking, and comfort.

It is best to replace all four tires, however if that is not possible, you must replace the tires in pairs (front or rear) with tires of the same size and type as the originals. Never replace just one tire.

Installing improper tires on your ATV can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed.

Always use the size and type of tires recommended in this owner’s manual.

The recommended tires for your ATV are: front rear

AT25 × 8R12

AT25 × 10R12

★★

★★

DUNLOP KT511

DUNLOP KT515

When you replace a tire, remember:

Have the tire replaced by your Honda dealer if possible.

If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer.

188


０８／０３／０５１１：４０：５７３１ＨＮ８６６００１９８

Engine Guard & Skid Plate


(2)

(1) engine guard

(1)

(2) skid plate cracks, damage or looseness at intervals shown in the Maintenance

Schedule.

Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely.


189

０８／０３／０５１１：４１：０３３１ＨＮ８６６００１９９

Driveshaft Boots


FRONT

REAR

(1)

(1)

(1) rubber driveshaft boots necessary, have your Honda dealer replace them.

190


０８／０３／０５１１：４１：１０３１ＨＮ８６６００２００

Battery

Your ATV has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water as you would with a conventional-type battery.

Your battery is a maintenance-f ree type and can be permanently damaged if the cap strip is removed.

Electrical accessories use current from the battery, even when the ignition is OFF. Limited operation also allows the battery to discharge.

If you have electrical accessories on your ATV or do not ride frequently, we recommend that you charge the battery frequently (see Battery

Charging, page 195 ).

If you do not expect to ride your ATV for at least two weeks, we recommend you remove the battery, or at least disconnect the battery cables (negative cable first).

If you plan to store your ATV, see Battery Storage, page 192 .

If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.

Wash your hands after handling.


191

０８／０３／０５１１：４１：１７３１ＨＮ８６６００２０１

Battery

Battery Storage


If you plan to store your ATV, we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life.

If you do not remove the battery, we recommend disconnecting the battery cables (negative cable first).

You will get the best storage results from removing the battery and slow

(trickle) charging it every 30 days (see Battery Charging, page 195 ).

Before you remove the battery, be sure to read all the information that follows, as well as the information on the battery label.

The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

192


０８／０３／０５１１：４１：２７３１ＨＮ８６６００２０２

Battery

The battery is located under the rear fender.

UNDER SEAT

(4) (6)

(2)

(7) (5) (3) (1)

(1) battery cover

(2) bolts

(3) rubber band

(4) negative ( − ) terminal lead

(5) battery

(6) positive ( ＋ ) terminal lead

(7) battery box

Removal

1.

Make sure the ignition switch is OFF ( ).

2.

3.

4.

Disconnect the negative ( − 4 5 first, then disconnect the positive ( ＋ 6

(cont’d)


193

０８／０３／０５１１：４１：３５３１ＨＮ８６６００２０３

Battery

5.

6.

Charge the battery (see following section), unless you have been

7.

riding regularly.

Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperature and direct sunlight.

8.

Clean the battery box after removing the battery for storage. Dry the battery box and, if paint is missing, re-paint the area.

9.

Slow charge the battery (see following section) once every 30 days.

Installation

1.

Reinstall in the reverse order of removal.

Be sure to connect the positive ( ＋ ) terminal first, then the negative

( − ) terminal.

2.

Make sure all bolts and other fasteners are secure.

194


０８／０３／０５１１：４１：４２３１ＨＮ８６６００２０４

Battery

Battery Charging


(1)

(1) ‘‘trickle’’ charger

Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery.

units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.

Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage.


195

０８／０３／０５１１：４１：５１３１ＨＮ８６６００２０５

Appearance Care

Frequent cleaning and polishing will keep your Honda looking newer longer.

Frequent cleaning also identifies you as an owner who values his ATV.

A clean ATV is also easier to inspect and service.

General Recommendations


To clean your ATV, you may use:

− water

− a mild, neutral detergent and water

− a mild spray and wipe cleaner/polisher

− a mild spray and rinse cleaner/degreaser and water

Avoid products that contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your ATV.

If your ATV is still warm from recent operation, give the engine and exhaust system time to cool off.

Park in a shady area. Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun’s brightness.

Spotting is also more likely because surface water can dry before you have time to wipe it off.

Clean your ATV regularly to protect surface finishes.

We recommend the use of a garden hose to wash your ATV. High pressure washers (like those at coin-operated car washers) can damage certain parts of your ATV.

High pressure water (or air) can damage certain parts of your ATV.

After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant and brake fluid).

196


０８／０３／０５１１：４２：００３１ＨＮ８６６００２０６

Appearance Care

Washing Your ATV with a Mild Detergent


1.

2.

Rinse your ATV thoroughly with cool water to remove loose dirt.

Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

3.

Wash your ATV with a sponge or soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the grime.

4.

After washing, rinse your ATV thoroughly with plenty of clean water

5.

to remove any residue. Detergent residue can corrode alloy parts.

Dry your ATV with a chamois or a soft towel. Leaving water on the surface to air dry can cause dulling and water spots. As you dry, inspect for chips and scratches.

6.

Start the engine and let it idle for several minutes. The engine heat

7.

will help dry moist areas.

As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance.

If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding.


197

０８／０３／０５１１：４２：１１３１ＨＮ８６６００２０７

Appearance Care

Spray Cleaning Your ATV


Avoid using spray cleaner products on the tires or suspension components.

Suggestions for using spray cleaner(s) follow:

ATV condition

Dust and fingerprint smudges.

Light road grimes.

Heavy grime. Oil leaks.

Brake dust.

Dull, corroded chrome or aluminum.

Recommended Cleaning

Apply a spray cleaner/polish and wipe paint, chrome, glass, and clear plastic.

Spray any difficult-to-reach or very dirty areas with a spray cleaner/ degreaser.

Rinse and dry.

Apply a spray cleaner/polish and wipe with a non-abrasive cloth.

Use a spray cleaner/degreaser. If necessary, rub with a sponge.

Rinse and dry.

Apply a spray cleaner/polish and wipe with a non-abrasive cloth.

Apply a high quality chrome/ aluminum polish and wipe with a non-abrasive cloth.

198


０８／０３／０５１１：４２：１６３１ＨＮ８６６００２０８

Appearance Care

Aluminum Wheel Maintenance


Aluminum may corrode from contact with dirt, mud, or road salt. Clean the wheels after riding through any of these substances. Use a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds.

After washing, rinse with plenty of water and dry with a clean cloth.

Then apply a mild, commercially available spray cleaner/polish or wax.

For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish.


199

０８／０３／０５１１：４２：２１３１ＨＮ８６６００２０９

Appearance Care

Finishing Touches


After washing your ATV, consider using a commercially available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container.

If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your

ATV’s color code (page 235 ) when you buy touch-up paint.

If the frame has a chip that exposes the metal, first apply primer (to prevent corrosion) and then apply the touch-up paint. Several thin layers of touch-up paint are better than one thick coat.

200


０８／０３／０５１１：４２：２８３１ＨＮ８６６００２１０

Tips

Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner.

Preparing for a Ride ..........................................................................

.

What to Take to the Riding Area ..................................................

.

What to Take on the Trail .............................................................

.

Transporting Your Honda .................................................................

.

Storing Your Honda ..........................................................................

.

You & the Environment ....................................................................

.

202

202

203

204

206

210

Tips

201

０８／０３／０５１１：４２：３６３１ＨＮ８６６００２１１

Preparing for a Ride

A safe and enjoyable ride begins with good planning and preparation.

Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return.

Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area. The Forest Service and the Bureau of Land

Management (USA only), the Ministry of Natural Resources (Canada only), riding clubs, and off-road magazines are good sources of information.

What to Take to the Riding Area

Along with your ATV and riding gear, you should take along some tools and supplies in case you have a problem. For some of the difficulties you might encounter, see Taking Care of the Unexpected, on page 211 .

which begins

We recommend that you always take water, food, a first aid kit, and your owner’s manual. Other items you should consider loading on your truck or trailer include: a tool kit tire repair supplies and tools, and tires extra parts, control levers, cables, and spark plugs wire, duct tape, and rope extra gasoline

For safety, all refueling should be done at a gas station on the way to the riding area or at your base camp.

202

Tips

０８／０３／０５１１：４２：４１３１ＨＮ８６６００２１２

Preparing for a Ride

What to Take on the Trail

What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

If you decide to take some tools, spare parts, or other supplies on the trail, be sure you can carry them safely and know how to use them. Also, be sure to follow the loading guidelines and weight limit (page 85 ).

Tips

203

０８／０３／０５１１：４２：４６３１ＨＮ８６６００２１３

Transporting Your Honda

Do not tow your ATV behind a car or other vehicle.

When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.

Follow these procedures:

1.

Set the parking brake.

204

Tips

０８／０３／０５１１：４２：５４３１ＨＮ８６６００２１４

Transporting Your Honda

2.

Secure the vehicle with tie-down straps in the areas shown.

Suitable tie-down straps are available from your Honda dealer.

Ordinary rope is not recommended because it can stretch under load.

Using tie-down straps in any other areas can damage your ATV.

3.

Rock the vehicle back and forth to make sure the tie-down straps are tight and the vehicle is secure.

(1)

(2)

(1) front cargo rack (2) rear cargo rack

Tips

205

０８／０３／０５１１：４２：５８３１ＨＮ８６６００２１５

Storing Your Honda

If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it.

That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

For more information about storage, refer to the

Winter Storage Guide,

Honda Motorcycle available from your Honda dealer (USA only).

We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.

206

Tips

０８／０３／０５１１：４３：０８３１ＨＮ８６６００２１６


Preparation for Storage


This procedure requires a means for draining and disposing of drained fuel (page 210 ).

1.

2.

Change the engine oil and filter (page 149 ).

Make sure the cooling system is filled with a 50/50% antifreeze solution (page 156 ).

3.

4.

Fill the fuel tank. Make sure the fuel fill cap is properly installed.

To prevent rusting in the cylinders, perform the following:

Remove the spark plug cap from the spark plug.

Remove the spark plug.

Do not connect the spark plug to the spark plug cap.

Pour a tablespoon (15 − 20 cc) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

With the engine stop switch in the RUN ( ) position, press the start button several times to crank the engine and distribute the oil.

Reinstall the spark plug and spark plug cap.

(cont’d)

Tips

207

０８／０３／０５１１：４３：１５３１ＨＮ８６６００２１７


5.

Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 195 ) once a month.

The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

6.

Wash and dry your ATV. Wax all painted surfaces.

7.

8.

Inflate the tires to their recommended pressures (page 183 ).

Store your ATV in an unheated area, free of dampness, away from

9.

sunlight, with a minimum of daily temperature variation.

Place your ATV on blocks to lift all tires off the floor.

10.

Cover your ATV with a porous material. Avoid using plastic or similar non-breathing, coated materials that restrict air flow and allow heat and moisture to accumulate.

208

Tips

０８／０３／０５１１：４３：２３３１ＨＮ８６６００２１８


Removal from Storage


1.

Uncover and clean your ATV.

2.

If your ATV has been stored for more than four months − change the engine oil (page 149 ).

3.

If your ATV has been stored for more than two months − ask your

Honda dealer to drain and replace the fuel.

4.

5.

Charge the battery (page 195 ) as required. Install the battery.

Perform a pre-ride inspection (page 79 ), then test-ride your ATV at low speeds.

Tips

209

０８／０３／０５１１：４３：２９３１ＨＮ８６６００２１９

You & the Environment

Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding.

Following are tips on how you can be an environmentally responsible

ATV owner.

Tread Lightly.

Stay on existing roads and trails, avoid surfaces that are easily damaged, and ride only in areas approved for off-road vehicles.

Keep the Noise Down.

Loud vehicles can be offensive. Ride as quietly as possible, don’t remove your spark arrester, and don’t modify the muffler or any other part of your air intake and exhaust systems. Such modifications not only increase noise, they also reduce engine performance and may be illegal.

Choose Sensible Cleaners.

Use a biodegradable detergent when you wash your ATV. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer. Don’t throw cleaning solvents away; see the following guidelines for proper disposal.

Recycle Wastes.

It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans. Before changing your oil, make sure you have the proper containers. Put oil and other toxic wastes in separate sealed containers and take them to a recycling center. Call your local or state office of public works or environmental services to find a recycling center in your area, and to get instructions on how to dispose of non-recyclable wastes.

210

Tips

０８／０３／０５１１：４３：３８３１ＨＮ８６６００２２０

Taking Care of the Unexpected

With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. Also review the tips in Preparing f or a Ride

(page 202 ).

General Guidelines ............................................................................

.

If Your Engine Quits or Won’t Start .................................................

.

If the Transmission Is Not Functioning Properly ..............................

.

If You Have a Flat Tire .....................................................................

.

If the High Oil/Coolant Temperature Indicator Lights .....................

.

If a Fuse Blows .................................................................................

.

If You Crash ......................................................................................

.

If You Lose Your Key ......................................................................

.

If the Battery Is Low (or Dead) .........................................................

.

If a Component Fails .........................................................................

.

212

215

217

219

223

225

229

230

231

232


211

０８／０３／０５１１：４３：４４３１ＨＮ８６６００２２１


General Guidelines

Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines.

Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.

If something goes wrong during a ride, the first thing to do is stop as soon as you safely can. Do not continue riding if you have a flat tire, or you hear an unusual noise, or your ATV just doesn’t feel right. If you continue riding, you could cause more damage and endanger your own safety.

After stopping, take time to assess the situation. Carefully inspect your

ATV to identify the problem, then consider your options before you decide what to do.

If a problem is relatively minor and you have the tools, supplies, and skills to make a permanent repair, you may be able to fix it on the trail and continue riding. Or, you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help.

When a problem is more serious − or you don’t have the tools, supplies, experience, or time to deal with it − you need to choose the safest way to get yourself and your ATV back to base. For example, if you are close enough, you (or you and another person) might be able to push it back.

212


０８／０３／０５１１：４３：５０３１ＨＮ８６６００２２２


Should you ever have a problem while riding, please follow these guidelines:

Always put personal safety first.

Take time to assess the situation and your options before deciding what to do.

If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

Do not continue riding if you are hurt or your ATV is not in safe riding condition.

Additional recommendations for specific problems follow.


213

０８／０３／０５１１：４３：５５３１ＨＮ８６６００２２３

If Your Engine Quits or Won’t Start

Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight.

If you have a problem starting the engine − or experience poor engine performance − the following information may help you. If you can’t correct the problem, see your Honda dealer.

If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate symptom. If you can hear the starter motor working normally, refer to the Starter motor works, but the engine won’t start symptom.

214


０８／０３／０５１１：４４：１３３１ＨＮ８６６００２２４


SYMPTOM: Starter motor doesn’t operate.

POSSIBLE CAUSE ignition switch OFF engine stop switch

WHAT TO DO

Turn the ignition switch ON.

Turn the engine stop switch to RUN.

OFF transmission not in neutral blown fuse

Shift into neutral.

battery lead loose low (or dead) battery

Replace with a new fuse of the same rating (page 225 ).

Tighten the battery lead.

Charge the battery (page 195 ).

faulty starter motor

If charging doesn’t help, see your

Honda dealer.

If all possible causes are negative, the starter motor may be faulty. See your Honda dealer.

SYMPTOM: Starter motor works, but the engine won’t start.

POSSIBLE CAUSE out of fuel flooded engine

WHAT TO DO

Fill the fuel tank.

loose or unconnected spark plug cap loose battery cables weak battery

See F looded Engine (page 98 ).

Install the spark plug cap securely. If the engine still won’t start, see your

Honda dealer.

Tighten the battery terminal bolts.

Charge the battery (page 195 ). If charging doesn’t help, see your

Honda dealer.


215

０８／０３／０５１１：４４：２５３１ＨＮ８６６００２２５


SYMPTOM: Engine starts, but runs poorly.

POSSIBLE CAUSE high oil/coolant temperature

WHAT TO DO

Check the high oil/coolant runs erratically, misfires temperature indicator. Refer to If the High Oil/ Coolant

T emper atur e Indicator Lights, page 223 .

See your Honda dealer.


blubbers (rich fuel mixture) sooty exhaust (rich See your Honda dealer.

fuel mixture) detonates or pings under load afterfires (backfires) pre-ignition (runs on after ignition switched OFF)

If applicable, switch to the recommended octane gasoline

(page 141 ) or change your brand of gasoline. If the problem persists, see your Honda dealer.



216


０８／０３／０５１１：４４：３３３１ＨＮ８６６００２２６

If the Transmission Is Not

Functioning Properly

Manual Shift (ESP) Mode:

If one or both shift switches do not function, stop riding your ATV in the ESP mode. Switch to riding in the AUTO (automatic shift) mode.

Have your ATV inspected and repaired by your Honda dealer.

Automatic Shift (Auto) Mode:

When the automatic transmission is not shifting properly, the gear position indicator will show ‘‘- -’’ and blink.

See your Honda dealer to check and restore the automatic transmission.

If the gear position indicator shows ‘‘- -’’ and blinks while riding, perform the following:

1.

2.

Stop the ATV.

Turn the ignition switch to the ‘‘OFF’’ ( ) position.

3.

After the engine stops, turn the ignition switch to the ‘‘ON’’ ( ) position.

4.

Check the gear position indicator.

When the ‘‘- -’’ is blinking on the gear position indicator:

Restart the engine; drive the vehicle to a location where it can be loaded and transported to a Honda dealer.

When the display on the gear position indicator returns to normal:

You may drive the vehicle as usual after restarting the engine.

However, we urge you to have your ATV inspected by your Honda dealer.

(cont’d)


217

０８／０３／０５１１：４４：３９３１ＨＮ８６６００２２７

If the Transmission Is Not

Functioning Properly

Although ‘‘- -’’ is not blinking in the gear position indicator, the vehicle does not move:

If your ATV won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission.

1.

Shift the shift lever in neutral (N) position.

2.

3.

Apply the parking brake.

Turn the ignition switch to the ‘‘OFF’’ ( ) position.

4.

5.

your ATV will move forward slowly at idle.

6.

See your Honda dealer as soon as possible.

LEFT SIDE

(2)

(1)

(3)

(1) screw

(2) lock plate

(3) emergency valve

218


０８／０３／０５１１：４４：４６３１ＨＮ８６６００２２８

If You Have a Flat Tire

How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you.

If you have a slow leak or a minor puncture, use the plug method to make a temporary repair. (The plug method is applied from the outside of the tire and is the same as that for conventional tubeless tires.)

A plug-type repair kit, available at most auto parts stores or service stations, provides a plug, an installation tool, tire cement, and an instruction sheet. Follow the instructions provided with the repair kit to make a temporary repair.

As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced.

Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.

If the leak is more serious, or a temporary repair doesn’t hold, the tire must be replaced. The tire will also need to be replaced if it is damaged

(page 186 ). Replacing a tire involves removing and re-installing the wheel (page 221 ).

If you are unable to repair a flat tire on the trail, you will need to send for help. We strongly recommend that you do not try to ride with a flat tire. The ATV will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash.


219

０８／０３／０５１１：４４：５０３１ＨＮ８６６００２２９


Riding your ATV with a temporary tire repair can be risky.

If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.

220


０８／０３／０５１１：４４：５９３１ＨＮ８６６００２３０


Emergency Wheel Removal/Installation


(1)

(1)

(1) wheel nuts

(2)

(2) wheel rim

Removal

1.

Park your ATV on a firm, level surface.

2.

Loosen − but do not remove − 1

3.

Raise the front (or rear) wheels off the ground and place a support

4.

block under the vehicle.

Remove the wheel nuts.

5.

Remove the wheel.

Avoid getting grease, oil, or dirt on the disc or pad surfaces when removing and installing each wheel. Any contamination can cause poor brake performance or rapid pad wear after reassembly.

(cont’d)


221

０８／０３／０５１１：４５：０５３１ＨＮ８６６００２３１


Installation

1.

Position the wheel.

2.

Position the wheel nuts so that the tapered sides face the wheel rim

3.

Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque:

47 lbf·ft (64 N·m , 6.5 kgf·m)

If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.

222


０８／０３／０５１６：０２：３０３１ＨＮ８６６００２３２

If the High Oil/Coolant Temperature

Indicator Lights

Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed.

High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.

If the indicator comes on while you’re riding, don’t ignore it. Pull safely to a stop. Stop the engine as soon as it’s safe to do so, and let it cool.

Continuing to ride with low oil pressure or an overheated engine can cause serious engine damage.

A steaming engine indicates a coolant leak. Shut the engine off and wait until the steaming stops. Look for a leak, but don’t touch the engine or radiator system. Let everything cool off first.

Check for any restriction of air flow to the radiator.

If there’s no obvious problem, leave the engine on so the fan and coolant circulating system can continue working. Monitor the high coolant temperature indicator. The indicator may turn off after a brief stop with no load on the engine.

Check the radiator fan.

If the fan is not working, turn the engine off. Open the fuse box

(page 226 ) and check the radiator fan fuse. If the fuse is blown, replace it with the proper (same rating) spare fuse. Start the engine. If the high coolant temperature indicator comes on and stays on, turn the engine off.

If the radiator fan is working, visually check the coolant level in the reserve tank, located under the rear fender. It isn’t necessary to touch the radiator system.

(cont’d)


223

０８／０３／０５１１：４５：２０３１ＨＮ８６６００２３３

If the High Oil/Coolant Temperature

Indicator Lights

If the reserve tank is low or empty, don’t ride without adding coolant

(page 157 ). After adding coolant, turn the engine on and check the high coolant temperature indicator.

If the indicator doesn’t turn off, do not ride. The engine needs repair.

Transport your ATV to a Honda dealer (page 204 ).

If the temperature drops to normal, check the coolant level. If it has gone down, add more coolant.

Check for an oil leak.

Check the oil level. If necessary, add the recommended oil (page 145 ) to the upper level mark. If you must leave your ATV to get oil, secure it as much as possible.

Start the engine, and check that the high oil/coolant temperature indicator goes off.

If you are able to resume riding, continue to monitor the high coolant temperature indicator frequently.

If there is an oil leak − do not ride the ATV until the leak is repaired by

Honda dealer.

If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer

(page 204 ).

224


０８／０３／０５１１：４５：２９３１ＨＮ８６６００２３４

If a Fuse Blows

All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload).

If something electrical on your ATV stops working, the first thing you

Check all the fuses before looking elsewhere for another possible cause of the problem. Replace any blown fuses and check component operation.

(1)

(1) blown fuse

The main fuse and the circuit fuses are located in the battery compartment.

Recommended Fuses main fuse 1 main fuse 2 other fuses

30 A

30 A

15 A × 2, 10 A × 3


225

０８／０３／０５１１：４５：３６３１ＨＮ８６６００２３５

If a Fuse Blows

Main Fuse Access

1.

To prevent an accidental short circuit, turn the ignition switch OFF

2.

( ) before checking or replacing the fuses.

Remove the seat (page 140 ).

3.

UNDER SEAT

(4)

(3) (2)

(2) main fuse 1

(3) main fuse 2

4.

Pull the main fuse out.

(5)

(4) fuse box cover

(5) spare main fuse

226


０８／０３／０５１１：４５：４３３１ＨＮ８６６００２３６

If a Fuse Blows

(6)

(7)

(6) circuit fuses

Circuit Fuse Access

5.

retaining clips.

(7) spare fuses

If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.

Replacing a f use with one that has a higher rating greatly increases the chance of damage to the electrical system.

6.

7.

Install the fuse box cover.

Install the seat.


227

０８／０３／０５１１：４５：４７３１ＨＮ８６６００２３７

If a Fuse Blows

If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily.

If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can. Also remember to replace any spare fuses that were installed.

If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.

228


０８／０３／０５１１：４５：５２３１ＨＮ８６６００２３８

If You Crash

Personal safety is your first priority after an accident. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help. Do not ride if you will risk further injury.

If you decide you are capable of riding safely, carefully inspect your

ATV for damage and determine if it is safe to ride. Check the tightness of critical nuts and bolts securing such parts as the handlebar, control levers, brakes, and wheels.

If there is minor damage, or you are unsure about possible damage but decide to try riding the ATV back to your base, ride slowly and cautiously.

Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.


229

０８／０３／０５１１：４５：５７３１ＨＮ８６６００２３９

If You Lose Your Key at the rear of the manual. You’ll need this number to have a duplicate key made.

If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest

Honda dealer. The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you.

(1)

(1) key number

230


０８／０３／０５１１：４６：０３３１ＨＮ８６６００２４０

If the Battery Is Low (or Dead)

Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter.

1.

Shift the shift lever in neutral (N) position.

2.

3.

Apply the parking brake.

Turn the ignition switch to the ‘‘ON’’ ( ) position.

4.

Use the recoil starter (page 101 ) to start the engine.

Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system.

Bump starting is also not recommended.

If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer.


231

０８／０３／０５１１：４６：０７３１ＨＮ８６６００２４１

If a Component Fails

The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

If any component of the brake system is damaged, you may be able to ride carefully back to your base using the other brake components for slowing or stopping.

If you damage a throttle cable or other critical component, your ATV may be unsafe to ride. Carefully assess the damage and make any repairs that you can. But if there is any doubt, it’s best to be conservative and safe.

232


０８／０３／０５１１：４６：１４３１ＨＮ８６６００２４２

Technical Information

This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your

ATV.

Vehicle Identification ........................................................................

.

Specifications ....................................................................................

.

Break-in Guidelines ..........................................................................

.

Emission Control Systems .................................................................

.

Oxygenated Fuels ..............................................................................

.

234

236

240

241

245


233

０８／０３／０５１１：４６：２０３１ＨＮ８６６００２４３

Vehicle Identification

Serial Numbers

The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick

Reference section at the rear of this manual.

FRONT

(1)

(1) VIN crankcase.

RIGHT SIDE

(2)

(2) engine number

234


０８／０３／０５１１：４６：２６３１ＨＮ８６６００２４４

Vehicle Identification

Color Label & Code

seat (page 140 ) to check the label.

The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

UNDER SEAT

( 1 )

(1) color label


235

０８／０３／０５１１：４６：３９３１ＨＮ８６６００２４５

Specifications

Dimensions overall length overall width overall height wheelbase ground clearance

Fuel & Lubricants fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation

83.2 in (2,113 mm)

46.8 in (1,189 mm)

47.5 in (1,207 mm)

50.7 in (1,289 mm)

9.2 in (234 mm) unleaded gasoline, pump octane number of 86 or higher

4.44 US gal (16.8 ) after disassembly:

4.3 US qt (4.1 ) after draining:

2.9 US qt (2.7 )

API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T

903 standard MA,

Pro Honda GN4 4-stroke oil (USA &

Canada) or Honda 4-stroke oil

(Canada only), or an equivalent motorcycle oil

236


０８／０３／０５１１：４６：５６３１ＨＮ８６６００２４６

Specifications

Fuel & Lubricants (cont’d) cooling system recommendation

Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing cooling system capacity corrosion protection inhibitors specifically recommended for use in aluminum engines

2.1 US qt (2.0 )

Capacities passenger capacity maximum weight capacity operator only

485 lbs (220 kg) rider, all cargo and accessories

Engine Specifications displacement bore & stroke compression ratio spark plug

(standard) spark plug

(high speed riding) spark plug gap valve clearance

(cold) idle speed

41.2 cu-in (675 cm )

4.02

× 3.25 in (102.0

× 82.6 mm)

9.2 : 1

IFR5L11 (NGK) or

VK16PRZ11 (DENSO)

IFR6L11 (NGK) or

VK20PRZ11 (DENSO)

0.039

− 0.043 in (1.00

− 1.10 mm) intake: exhaust:

0.006 in (0.15 mm)

0.013 in (0.33 mm)

1,400 ± 50 rpm


237

０８／０３／０５１１：４７：１４３１ＨＮ８６６００２４７

Specifications

Power Transmission primary reduction secondary reduction final reduction transmission ratio forward reverse front rear

1st

2nd

3rd reverse final drive

1.333

2.000

2.375

3.231

3.154

2.053

1.375

0.933

2.138

shaft

Chassis & Suspension caster trail tire size, front tire size, rear tire pressure, front & rear (cold) front rear

1.6

°

0.08 in (2.1 mm)

AT25 × 8R12 ★★

DUNLOP KT511

AT25 × 10R12 ★★

DUNLOP KT515

3.6 psi (25.0 kPa)

3.6 psi (25.0 kPa)

238


０８／０３／０５１１：４７：３３３１ＨＮ８６６００２４８

Specifications

Electrical battery generator

12 V − 18 Ah

0.36 kW/5,000 rpm

Lights headlight brake/tail light neutral indicator reverse indicator high oil/coolant temperature indicator

PGM-FI indicator

4WD indicator

Fuses main 1 main 2 other

12 V 40/40 W

12 V 21/5 W × 2

LED

LED

LED

LED

LED

× 2

30 A

30 A

15 A × 2, 10 A × 3

Torque Specification engine oil drain bolt engine oil filter bolt rear final gear case oil drain bolt differential oil drain bolt wheel nuts

18 lbf·ft (25 N·m , 2.5 kgf·m)

13 lbf·ft (18 N·m , 1.8 kgf·m)

9 lbf·ft (12 N·m , 1.2 kgf·m)

9 lbf·ft (12 N·m , 1.2 kgf·m)

47 lbf·ft (64 N·m , 6.5 kgf·m)


239

０８／０３／０５１１：４７：３７３１ＨＮ８６６００２４９

Break-in Guidelines

Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles

(25 km).

During this period, avoid full-throttle starts and rapid acceleration.

240


０８／０３／０５１１：４７：４３３１ＨＮ８６６００２５０

Emission Control Systems

Exhaust Emission Requirements

The U.S. Environmental Protection Agency (EPA), the California Air

Resources Board (CARB), and Environment Canada (EC) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided.

left rear fender below the seat.

(1)

(1) vehicle emission control information label left side of the frame.

(2)

(2) vehicle emission control information label (Canada only)


241

０８／０３／０５１１：４７：４９３１ＨＮ８６６００２５１


Source of Exhaust Emissions

The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight.

Carbon monoxide does not react in the same way, but it is toxic.

Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons.

Exhaust Emission Control System

The exhaust emission control system includes a PGM-FI system.

No adjustment to this system should be made although periodic inspection of the components is recommended.

The exhaust emission control system is separate from the crankcase emission control system.

Crankcase Emission Control System

The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner.

242


０８／０３／０５１１：４７：５４３１ＨＮ８６６００２５２


Problems That May Affect ATV Exhaust Emissions

If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer.

Symptoms:

1.

2.

Hard starting or stalling after starting

Rough idle

3.

4.

Misfiring or backfiring during acceleration

After-burning (backfiring)

5.

Poor performance (driveability) and poor fuel economy

Federal regulations prohibit removing or disabling a device or element of design that may affect your engine’s emission performance unless your ATV will be used exclusively in competition. If you modify your engine for use in sanctioned competition events, you must deface or destroy the emission control information label.


243

０８／０３／０５１１：４８：０１３１ＨＮ８６６００２５３


Noise Emission Control System

TAMPERING WITH THE NOISE CONTROL SYSTEM IS

PROHIBITED:

State laws prohibit, or Canadian provincial laws may prohibit, the inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or the vehicle after such device or element of design has been removed or rendered inoperative by any person.

AMONG THOSE ACTS PRESUMED TO CONSTITUTE

TAMPERING ARE THE FOLLOWING ACTS:

1.

Removal of, or puncturing the muffler, baffles, header pipes or any

2.

other component which conducts exhaust gases.

Removal of, or puncturing of any part of the intake system.

3.

Lack of proper maintenance.

4.

Replacing any moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

Fuel Permeation Emission Control System

This vehicle complies with the Fuel Permeation Emission Control regulations of the U.S. Environmental Protection Agency (EPA), the

California Air Resources Board (CARB), and Environment Canada

(EC).

The fuel tank, fuel hoses, and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologies.

Tampering with the fuel tank, fuel hoses, or fuel vapor charge hoses to reduce or defeat the effectiveness of the fuel permeation technologies is prohibited by federal regulations.

244


０８／０３／０５１１：４８：０６３１ＨＮ８６６００２５４

Oxygenated Fuels

Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and

Canada use oxygenated fuels to help reduce emissions.

If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.

Before using an oxygenated fuel, try to confirm the fuel’s contents.

Some states/provinces require this information to be posted on the pump.

The following are the EPA-approved percentages of oxygenates:

ETHANOL (ethyl or grain alcohol) 10% by volume

You may use gasoline containing up to 10% ethanol by volume.

Gasoline containing ethanol may be marketed under the name

‘‘Gasohol’’.

MTBE (Methyl Tertiary Butyl Ether) 15% by Volume

You may use gasoline containing up to 15% MTBE by volume.

METHANOL (methyl or wood alcohol) 5% by Volume

You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of your fuel system.


245

０８／０３／０５１１：４８：１１３１ＨＮ８６６００２５５

Oxygenated Fuels

If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

Oxygenated fuels can damage paint and plastic. Be careful not to spill fuel when filling the fuel tank. Wipe up any spills immediately.

Oxygenated f uels can damage paint and plastic. Damage caused by spilled f uel is not covered by warranty.

246


０８／０３／０５１１：４８：１７３１ＨＮ８６６００２５６

Consumer Information

This section contains information on your warranty and how to get an official Honda service manual.

Authorized Manuals ..........................................................................

.

Warranty Coverage ...........................................................................

.

Warranty Service ...............................................................................

.

Contacting Honda .............................................................................

.

Your Honda Dealer ...........................................................................

.

The Honda Rider’s Club (USA only) ................................................

.

248

251

252

253

254

255


247

０８／０３／０５１１：４８：２５３１ＨＮ８６６００２５７

Authorized Manuals

The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.)

Also available but not necessary to service your model is the Honda

Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.

These Honda manuals are written for the professional technician, but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards. Special

Honda tools are necessary for some procedures.

Publication Item No.

61HN853

61CM002

31HN8660

Description

2009 TRX680FA/FGA RINCON

Service Manual

Common Service Manual

2009 TRX680FA/FGA RINCON

Owner’s Manual

＊ Prices are subject to change without notice and without incurring obligation.

Price Each ＊

$60.00

$48.00

$16.00

248


０８／０３／０５１１：４８：３４３１ＨＮ８６６００２５８

Order On-Line: www.helminc.com

Order Toll Free: 1-888-CYCLE93 (1-888-292-5393)

(NOTE: For Credit Card Orders Only)

Monday − Friday 8:00 AM − 6:00 PM EST

OR

By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to

Helm, Inc. at the address shown on the back of this order form (USA only).

Canada: See your Honda dealer to order authorized manuals.

Publication

Item No.

Item Description Qty.

Price

Each ＊

Total

Price

＊ Prices are subject to change without notice and without incurring obligation.

Orders are mailed within 10 days. Please allow adequate time for delivery.

Sub Total

Purchaser’s Sales Tax

Mich. add 6 %

Calif. add 7.25 %

Handling Charge

Grand Total

$3.75


249

０８／０３／０５１１：４８：４８３１ＨＮ８６６００２５９

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent.

S

H

I

P

T

O

Customer Name

Attention

Street address/P. O. BOX

City

Daytime Telephone Number

( )

State

Apartment Number

Zip Code

Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash.

P

A

Y

M

E

N

T

Check here if your billing address is different from the shipping address shown above.

VISA

Account Number

Security Code

MasterCard Discover

Expiration: Mo. Yr.

−

Customer Signature Date

These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For returns, a restocking fee may be applied against the original order.

HELM P. O. BOX 07280, DETROIT, MICHIGAN 48207

250


０８／０３／０５１１：４８：５５３１ＨＮ８６６００２６０

Warranty Coverage

Your new Honda is covered by these warranties:

TRX Limited Warranty

Emission Control System Warranty

There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).

It is important to realize that your warranty applies to defects in material or workmanship of your Honda. Your warranty coverage does not apply to normal wear or deterioration associated with using the ATV.

Your warranty coverage will not be voided if you choose to perform your own maintenance. However, you should have the proper tools and service information, and be mechanically qualified. Failures that occur due directly to improper maintenance are not covered.

Almost all of your warranty coverage can be extended through the

Honda Protection Plan (USA only). For more information, see your

Honda dealer.


251

０８／０３／０５１１：４９：００３１ＨＮ８６６００２６１

Warranty Service

Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.).

If you believe you have a problem with your ATV, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. Remember, as the owner of the ATV, you will be asked to authorize that inspection. Your dealer will give you the results of the inspection. If the problem is covered under warranty, your dealer will perform the warranty repairs for you.

If you have questions about warranty coverage or the nature of the repair, it is best to talk to the Service Manager of your Honda dealer.

Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur. If you aren’t satisfied with your dealer’s handling of the situation, we suggest you discuss your problem with the appropriate member of the dealership’s management team. If the problem has already been reviewed with the Service Manager, Parts

Manager, Sales Manager, etc., contact the Owner of the dealership or their designated representative.

252


０８／０３／０５１１：４９：０６３１ＨＮ８６６００２６２

Contacting Honda

Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your Honda dealer. If your dealer doesn’t have the answer right away, they will get it for you.

If you have a difference of opinion with your dealer, please remember that each dealership is independently owned and operated. That’s why it’s important to work to resolve any differences at the dealership level.

If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only):

Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2200,

Torrance, CA 90509-2200, mailstop: 100-4C-7B, telephone: (866) 784-

1870.

Canada: Refer to the Warranties Booklet that was supplied with your vehicle.

Please include the following information in your letter: name, address, and telephone number product model, year, and VIN date of purchase dealer name and address

We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly.


253

０８／０３／０５１１：４９：１２３１ＨＮ８６６００２６３

Your Honda Dealer

Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available.

The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from

Honda. The service department will also handle warranty inspections and repairs.

The parts department offers Honda Genuine Parts, Pro Honda products,

Honda Genuine Accessories (USA only), and Honda accessories and products (Canada only). The same quality that went into your Honda can be found in Honda Genuine replacement parts. You’ll also find comparable quality in the accessories and products available from the parts department.

The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage (USA only).

Your Honda dealer can inform you about competition and other riding events in your area. You’ll also find that your dealer is a source of information about American Honda’s Rider Education Centers and the

Honda Rider’s Club of America (USA only).

We’re sure you’ll be as pleased with the service your Honda dealer continues to provide after the sale as you are with the quality and dependability of your Honda.

254


０８／０３／０５１１：４９：１５３１ＨＮ８６６００２６４

The Honda Rider’s Club (USA only)

You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com.


255

０８／０３／０５１１：４９：３２３１ＨＮ８６６００２６５

Table of Contents

The following presents the contents of each section of your owner’s manual.

ATV SAFETY ......................................................................................

. 1


.

Safety Labels .........................................................................................

.

2

5

INSTRUMENTS & CONTROLS .......................................................

. 9

Operation Component Locations ..........................................................

.

11

Indicators & Displays ............................................................................

.

14

Multi-function Display ......................................................................

.

19

Drive Mode Indicator ........................................................................

.

20

Gear Position Indicator ......................................................................

.

21

Oil Change Indicator .........................................................................

.

22

Odometer ...........................................................................................

.

23

Tripmeter ...........................................................................................

.

23

Hourmeter .........................................................................................

.

25

Digital Clock .....................................................................................

.

26

Fuel Gauge ........................................................................................

.

29

Controls & Features ..............................................................................

.

30

Ignition Switch ..................................................................................

.

30

Shift Lever ........................................................................................

.

31

Drive Mode Select Switch .................................................................

.

32

2WD/4WD Select Switch .................................................................

.

33

Start Button .......................................................................................

.

34

Engine Stop Switch ...........................................................................

.

34

Headlight Switch ...............................................................................

.

35

Headlight Dimmer Switch .................................................................

.

35

Recoil Starter .....................................................................................

.

36

Throttle Lever ...................................................................................

.

37

Gearshift Switch ................................................................................

.

38

256


０８／０３／０５１１：４９：４８３１ＨＮ８６６００２６６


Front Brake Lever .............................................................................

.

39

Rear Brake Lever ..............................................................................

.

39

Rear Brake Pedal ...............................................................................

.

39

Parking Brake ....................................................................................

.

40

Flag Pole Bracket ..............................................................................

.

41

Accessory Socket ..............................................................................

.

42

GPScape System (TRX680FGA only) ..............................................

. 45

Introduction ...........................................................................................

.

46


.

49

System Limitations ................................................................................

.

50

System Start-up .....................................................................................

.

51

Position Fix .......................................................................................

.

51

System Failure to Display a Position Fix ..........................................

.

52

Satellite Status .......................................................................................

.

54

GPS Mode .............................................................................................

.

56

GPS Mode Display ............................................................................

.

58

Waypoint Number Display ...............................................................

.

59

Direction to Waypoint Display .........................................................

.

60

Distance to Waypoint ........................................................................

.

62

Basic Waypoint Selection .................................................................

.

63

Advanced Waypoint Selection ..........................................................

.

65

Determining the Coordinates of Your Current Position ....................

.

69

Compass Direction Indicator .................................................................

.

70

Automatic Clock Adjustment ................................................................

.

72


257

０８／０３／０５１１：５０：００３１ＨＮ８６６００２６７


BEFORE RIDING .............................................................................

. 73

Are You Ready to Ride?

.......................................................................

.

74

Protective Apparel .............................................................................

.

74

Rider Training ...................................................................................

.

76

Age Recommendation .......................................................................

.

77

No Passengers ...................................................................................

.

77

No Alcohol or Drugs .........................................................................

.

78

Is Your ATV Ready to Ride?

................................................................

.

79

Pre-ride Inspection ............................................................................

.

79

Load Limits & Guidelines .....................................................................

.

83

Loading .............................................................................................

.

83

Cargo and Trailer Information ..........................................................

.

84

Loading Guidelines ...........................................................................

.

86

Accessories & Modifications ................................................................

.

87

Accessories ........................................................................................

.

87

Modifications ....................................................................................

.

88

258


０８／０３／０５１１：５０：１２３１ＨＮ８６６００２６８


BASIC OPERATION & RIDING ....................................................

. 89

Safe Riding Precautions ........................................................................

.

91

Off-road Use Only ............................................................................

.

91

Keep Hands and Feet on Controls .....................................................

.

92

Control Speed ....................................................................................

.

93

Use Care on Unfamiliar or Rough Terrain ........................................

.

94

Do Not Perform Stunts ......................................................................

.

95

Starting & Stopping the Engine ............................................................

.

96

Preparation ........................................................................................

.

96

Starting Procedure .............................................................................

.

97

Flooded Engine .................................................................................

.

98

Bank Angle Sensor Ignition Cut-off System ....................................

.

98

Stalled Engine ...................................................................................

.

99

How to Stop the Engine

Using the Recoil Starter

................................................................

................................................................

.

.

100

101

Shifting Gears ...................................................................................

.

Riding in Reverse ..............................................................................

.

102

108

(cont’d)


259

０８／０３／０５１１：５０：２０３１ＨＮ８６６００２６９


Braking ..............................................................................................

.

Riding Your ATV .............................................................................

.

Making Turns ................................................................................

.

Skidding or Sliding .......................................................................

.

Riding Up Hills .............................................................................

.

Riding Down Hills ........................................................................

.

Crossing or Turning on Hills or Slopes .........................................

.

Riding Over Obstacles ..................................................................

.

Riding Through Water ..................................................................

.

Parking ..............................................................................................

.

119

120

122

123

124

110

112

112

114

115

260


０８／０３／０５１１：５０：３６３１ＨＮ８６６００２７０


SERVICING YOUR HONDA .........................................................

. 125

Bef ore You Service Your Honda

The Importance of Maintenance .......................................................

.

Maintenance Safety ...........................................................................

.

Important Safety Precautions ........................................................

.

127

128

129

Maintenance Schedule ......................................................................

.

Maintenance Record ..........................................................................

.

130

134

Service Preparations

Maintenance Component Locations ..................................................

.

Tool Kit .............................................................................................

.

Owner’s Manual Storage ...................................................................

.

Seat Removal ....................................................................................

.

135

138

139

140

Service Procedures

Fluids & Filters

Fuel ...................................................................................................

.

Engine Oil & Filter ............................................................................

.

Gear Case Oil ....................................................................................

.

Differential Oil ..................................................................................

.

Coolant ..............................................................................................

.

Air Cleaner ........................................................................................

.

141

144

152

154

156

161

Engine

Throttle ..............................................................................................

.

Spark Plug .........................................................................................

.

Valves ................................................................................................

.

Spark Arrester ...................................................................................

.

166

168

171

172

(cont’d)


261

０８／０３／０５１１：５０：５３３１ＨＮ８６６００２７１


Chassis

Brakes ................................................................................................

.

Tires ..................................................................................................

.

Engine Guard & Skid Plates ..............................................................

.

Driveshaft Boots ...............................................................................

.

174

182

189

190

Electrical

Battery ...............................................................................................

.

191

Appearance Care ...............................................................................

.

196

TIPS ...................................................................................................

. 201

Preparing for a Ride ..........................................................................

.

202

What to Take to the Riding Area ..................................................

.

What to Take on the Trail .............................................................

.

Transporting Your Honda

Storing Your Honda

You & the Environment

.................................................................

..........................................................................

....................................................................

.

.

.

202

203

204

206

210

TAKING CARE OF THE UNEXPECTED ...................................

. 211

General Guidelines ............................................................................

If Your Engine Quits or Won’t Start .................................................

If the Transmission Is Not Functioning Properly ..............................

.

.

.

212

215

217

If You Have a Flat Tire .....................................................................

.

If the High Oil/Coolant Temperature Indicator Lights .....................

.

219

223

225 If a Fuse Blows .................................................................................

.

If You Crash ......................................................................................

.

If You Lose Your Key ......................................................................

.

If the Battery Is Low (or Dead) .........................................................

.

If a Component Fails .........................................................................

.

229

230

231

232

262


０８／０３／０５１１：５１：０２３１ＨＮ８６６００２７２


TECHNICAL INFORMATION .....................................................

. 233

Vehicle Identification ........................................................................

.

234

Specifications ....................................................................................

Break-in Guidelines ..........................................................................

.

.

236

240

Emission Control Systems .................................................................

.

Oxygenated Fuels ..............................................................................

.

241

245

CONSUMER INFORMATION ......................................................

. 247

Authorized Manuals ..........................................................................

.

248

Warranty Coverage ...........................................................................

.

Warranty Service

Contacting Honda

...............................................................................

.............................................................................

.

.

251

252

253

Your Honda Dealer ...........................................................................

.

The Honda Rider’s Club (USA only) ................................................

.

254

255

TABLE OF CONTENTS .................................................................

. 256

INDEX ...............................................................................................

. 264

QUICK REFERENCE


263

０８／０３／０５１１：５１：０６３１ＨＮ８６６００２７３

Index

A accessories ............................................................................................

. 87 accessory socket ...................................................................................

. 42 age recommendation ............................................................................

. 77 air cleaner, filter ................................................................................................

. 161 housing drain tube ..........................................................................

. 165 air pressure, gauge ..............................................................................................

. 139 tire ..................................................................................................

. 183

American Honda, contacting ..............................................................

. 253 apparel, protective ..........................................................................................

. 74 appearance care ..................................................................................

. 196 authorized manuals .............................................................................

. 248

B

Bank angle sensor ignition cut-off system ...........................................

. 98

Battery ................................................................................................

. 191

Brakes, cables ..............................................................................................

. 180 fluid ................................................................................................

. 174 front brake lever ...............................................................................

. 39 pad wear .........................................................................................

. 177 parking .............................................................................................

. 40 rear brake lever .................................................................................

. 39 rear brake lever freeplay ................................................................

. 179 rear brake pedal ................................................................................

. 39

264

Index

０８／０３／０５１１：５１：１１３１ＨＮ８６６００２７４

Index braking ...............................................................................................

. 110 break-in guidelines .............................................................................

. 240 button,

ADJ ..................................................................................................

. 26 digital clock / hourmeter select ........................................................

. 26

GPS / WP .........................................................................................

. 57 hour select ........................................................................................

. 26 minus ..........................................................................................

. 27, 59 minute select .....................................................................................

. 26 odometer / tripmeter select ...............................................................

. 23 plus .............................................................................................

. 27, 59

RESET .............................................................................................

. 24

C capacity, fuel ......................................................................................

. 142 care, appearance .................................................................................

. 196 cargo,

Loading and operational guidelines .................................................

. 86

Weight limit .....................................................................................

. 85 climbing hills ......................................................................................

. 115 color label ...........................................................................................

. 235 compartment, owner’s manual ..............................................................................

. 139 tool kit ............................................................................................

. 138 component fails ..................................................................................

. 232 consumer information ........................................................................

. 247 crash, if you ........................................................................................

. 229 crossing or turning on hills or slopes ..................................................

. 120 customer service .................................................................................

. 253

Index

265

０８／０３／０５１１：５１：１５３１ＨＮ８６６００２７５

Index

D differential oil ....................................................................................

. 154 digital clock ..........................................................................................

. 26 digital clock / hourmeter select button .................................................

. 25 dimmer switch,headlight ......................................................................

. 35 dipstick ...............................................................................................

. 147 display, multi-function .........................................................................

. 19 driveshaft boots ..................................................................................

. 190 drive mode indicator ............................................................................

. 20 drive mode select switch ......................................................................

. 32

E emission control system .....................................................................

. 241 engine flooded .............................................................................................

. 98 guard ..............................................................................................

. 189 number ...........................................................................................

. 234 oil ...................................................................................................

. 144 pinging ...........................................................................................

. 141 starting ..............................................................................................

. 96 stop switch ........................................................................................

. 34 stopping ..........................................................................................

. 100 won’t start ......................................................................................

. 215 environment .......................................................................................

. 210

266

Index

０８／０３／０５１１：５１：２０３１ＨＮ８６６００２７６

Index

F final gear case oil ...............................................................................

. 152 flag pole bracket ...................................................................................

. 41 flat tire ................................................................................................

. 219 flooded engine ......................................................................................

. 98 fuel, fill cap ............................................................................................

. 142 gauge ................................................................................................

. 29 oxygenated .....................................................................................

. 245 recommendation .............................................................................

. 141 tank capacity ..................................................................................

. 142 fuses ...................................................................................................

. 225

G gap, spark plug ...................................................................................

. 169 gasohol ...............................................................................................

. 245 gasoline ..............................................................................................

. 141 gear case oil ........................................................................................

. 152 gear shifting .......................................................................................

. 102

GPS mode display ................................................................................

. 58

GPS/WP button ..............................................................................

. 18, 57

Index

267

０８／０３／０５１１：５１：２４３１ＨＮ８６６００２７７

Index

H headlight dimmer switch ......................................................................

. 35 headlight switch ...................................................................................

. 35 hills, crossing or turning on slops ...........................................................

. 120 riding down hills ............................................................................

. 119 riding up hills .................................................................................

. 115 stopping on hills .............................................................................

. 117

Honda, contacting .......................................................................................

. 253 dealer ..............................................................................................

. 254

Rider’s Club ...................................................................................

. 255

Honda service manual ........................................................................

. 248 hourmeter .............................................................................................

. 25 hour select button .................................................................................

. 25

268

Index

０８／０３／０５１１：５１：２８３１ＨＮ８６６００２７８

Index

I identification, vehicle .........................................................................

. 234 ignition switch ......................................................................................

. 30 indicators drive mode indicator ........................................................................

. 20 gear position indicator ......................................................................

. 21 high oil/coolant temperature indicator .............................................

. 16 neutral indicator ...............................................................................

. 17 oil change indicator ..........................................................................

. 22

PGM-FI indicator .............................................................................

. 18 reverse indicator ...............................................................................

. 16

4WD indicator ............................................................................

. 16, 33 inspection, pre-ride ...............................................................................

. 79

K key, lost ..............................................................................................

. 230 kit, tool ...............................................................................................

. 138

Index

269

０８／０３／０５１１：５１：３３３１ＨＮ８６６００２７９

Index

L labels, safety ...........................................................................................

. 5 lamp check ...........................................................................................

. 15 limit, weight .........................................................................................

. 85 loading guidelines ................................................................................

. 86 longitude ...............................................................................................

. 47 lubrication differential oil ................................................................................

. 154 engine oil ........................................................................................

. 144 gear case oil ....................................................................................

. 152

M maintenance, importance ......................................................................................

. 127 precautions .....................................................................................

. 129 record .............................................................................................

. 134 safety ..............................................................................................

. 128 schedule ..........................................................................................

. 130 manual, service ...................................................................................

. 248 maximum weight limit .........................................................................

. 85 minus button ...................................................................................

. 27, 65 modifications ........................................................................................

. 88 multi-function display ..........................................................................

. 19

270

Index

０８／０３／０５１１：５１：３７３１ＨＮ８６６００２８０

Index

N neutral indicator ...................................................................................

. 17 noise emission control systems ..........................................................

. 244 numbers, serial ...................................................................................

. 234

O obstacles, riding over .........................................................................

. 122 odometer ...............................................................................................

. 23 odometer/tripmeter select button ..........................................................

. 23 oil, differential ......................................................................................

. 154 engine .............................................................................................

. 144 gear case .........................................................................................

. 152 oil/coolant temperature indicator .............................................

. 14, 223 owner’s manual storage ......................................................................

. 139 oxygenated fuels ................................................................................

. 245

Index

271

０８／０３／０５１１：５１：４２３１ＨＮ８６６００２８１

Index

P parking ...............................................................................................

. 124 passenger, no carrying ..........................................................................

. 77 pavement, no reding on ........................................................................

. 91 pinging, engine ...................................................................................

. 141 plug, spark ..........................................................................................

. 168 plus button ......................................................................................

. 27, 65 pre-ride inspection ................................................................................

. 79 problems, unexpected .........................................................................

. 211 protective apparel .................................................................................

. 74

R rear final gear case oil ........................................................................

. 152 recoil starter ..........................................................................................

. 36 removal, seat ......................................................................................

. 140 reverse, gear, shifting into ...........................................................................

. 108 indicator ...........................................................................................

. 16 riding in ..........................................................................................

. 108 rider training .........................................................................................

. 76

Rider’s Club, Honda ...........................................................................

. 255

272

Index

０８／０３／０５１１：５１：４７３１ＨＮ８６６００２８２

Index riding, basic operations ................................................................................

. 89 clothing .............................................................................................

. 74 over obstacles .................................................................................

. 122 precautions .......................................................................................

. 91 preparing for ..................................................................................

. 202 safety ..................................................................................................

. 2 safety precautions .............................................................................

. 91 through water .................................................................................

. 123

S safety, important precautions .....................................................................

. 129 labels ..................................................................................................

. 5 riding precautions .............................................................................

. 91 schedule, maintenance ........................................................................

. 132 seat removal .......................................................................................

. 140 serial numbers ....................................................................................

. 234 service, customer .........................................................................................

. 253 manuals ..........................................................................................

. 248 warranty .........................................................................................

. 252

(cont’d)

Index

273

０８／０３／０５１１：５１：５１３１ＨＮ８６６００２８３

Index shifting gears ......................................................................................

. 102 shifting lever ........................................................................................

. 31 skid plate ............................................................................................

. 189 skidding or sliding ..............................................................................

. 114 spark arrester ......................................................................................

. 172 spark knock ........................................................................................

. 141 spark plug ...........................................................................................

. 168 specifications ......................................................................................

. 236 speedometer .........................................................................................

. 17 stalling on a hill ..................................................................................

. 117 start button ............................................................................................

. 34 starting, engine ...............................................................................................

. 96 troubleshooting ...............................................................................

. 215 stop switch, engine ...............................................................................

. 34 stopping engine ..................................................................................

. 100 storage,

ATV ...............................................................................................

. 206 owner’s manual ..............................................................................

. 139 switch, headlight ...........................................................................................

. 35 headlight dimmer .............................................................................

. 35 ignition .............................................................................................

. 30

2WD/4WD select .............................................................................

. 33

274

Index

０８／０３／０５１１：５１：５６３１ＨＮ８６６００２８４

Index

T throttle cable ...............................................................................................

. 166 lever ..........................................................................................

. 37, 166 tires, air pressure .....................................................................................

. 183 flat ..................................................................................................

. 219 replacing .........................................................................................

. 188 repairing .........................................................................................

. 187 thread conditions ............................................................................

. 185 tool kit ................................................................................................

. 138 trailer towing operational guidelines ......................................................................

. 86 weight limits .....................................................................................

. 85 training, rider ........................................................................................

. 76 transporting your ATV .......................................................................

. 204 tripmeter ...............................................................................................

. 23 trouble, unexpected ............................................................................

. 213 troubleshooting, starting .....................................................................

. 215 turning, on hills or slopes .............................................................................

. 120 on level ground ...............................................................................

. 112

V valve clearance ...................................................................................

. 171 vehicle identification no. (VIN) .........................................................

. 234

Index

275

０８／０３／０５１１：５２：００３１ＨＮ８６６００２８５

Index

W warning labels ........................................................................................

. 5 warranty, coverage .........................................................................................

. 251 extended .........................................................................................

. 251 service ............................................................................................

. 252 washing your ATV .............................................................................

. 197 water, riding through .................................................................................

. 123 weight limit ..........................................................................................

. 85 wheel removal .....................................................................................

.221

276

Index

０８／０３／０５１１：５２：０２３１ＨＮ８６６００２８６

Memo

277

０８／０３／０５１１：５２：０５３１ＨＮ８６６００２８７

278

Memo

０８／０３／０５１１：５２：０７３１ＨＮ８６６００２８８

Memo

279

０８／０３／０５１１：５２：１３３１ＨＮ８６６００２８９

Quick Reference

The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes.

How To Avoid Costly Repairs

The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommended fluids and filters, prevents premature wear and damage.

Frequent causes of costly repairs are:

Engine oil –– insufficient quantity, improper oil.

Air cleaner –– dirty, leaking because of improper installation

(poor seal).

Record important information on the following page:

Quick Reference

０８／０３／０５１１：５２：１６３１ＨＮ８６６００２９０

Quick Reference

Engine No.

VIN

Ignition Key No.

Color Label

Owner’s Name

Address

City/State

Phone

Dealer’s Name

Address

City/State

Phone

Service Mgr.

Quick Reference

０８／０３／０５１１：５２：２５３１ＨＮ８６６００２９１

Quick Reference

Scheduled

Maintenance

Pre-ride Inspection

Fuel/Capacity

Engine Oil

Maximum Weight

Capacity

Initial: 100 miles (150 km)

Regular: every 600 miles (1,000 km)

Check the following items each time before you ride (page 79 ): engine oil, radiator coolant, fuel, tires, driveshaft boots, nuts & bolts, underbody & exhaust system, air cleaner housing drain tube, leaks, loose parts, cables, lights, throttle, brakes, switches, steering.

unleaded gasoline, pump octane number

86 or higher

4.44 US gal (16.8 )

API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label,

SAE 10W-30, JASO T 903 standard MA,

Pro Honda GN4 4-stroke oil or equivalent

485 lbs (220 kg) rider, all cargo and accessories

Quick Reference

０８／０３／０５１１：５２：３６３１ＨＮ８６６００２９２

Tires

Tire Pressure (cold)

Spark Plugs

Coolant

Fuses

Quick Reference

Front:

Rear:

AT25

AT25

×

×

8R12

10R12

★★

DUNLOP KT511

★★

DUNLOP KT515

Front:

Rear:

3.6 psi (25.0 kPa)

3.6 psi (25.0 kPa) standard:

IFR5L11 (NGK) or

VK16PRZ11 (DENSO) high speed riding:

IFR6L11 (NGK) or

VK20PRZ11 (DENSO) ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water main 1: main 2:

30 A

30 A others: 15 A × 2, 10 A × 3

Quick Reference

０８／０３／０５１１：５２：５２３１ＨＮ８６６００２９３

Quick Reference

These symbols are used in Controls & Features section:

SYMBOL COMPONENT

ON − ignition switch

OFF − ignition switch

2WD/4WD select switch

4WD indicator − lights when the 4WD mode

START button

RUN − engine stop switch

OFF − engine stop switch

ON − headlight switch

OFF − headlight switch

HI − headlight dimmer switch

LO − headlight dimmer switch upshift switch − gearshift switch downshift switch − gearshift switch lock lever − parking brake

SEE PAGE

30

30

33

33

34

34

34

35

35

35

35

38

38

40

Quick Reference

Honda TRX680FA Owner's Manual 292 Pages

Honda TRX680FA Owner's Manual

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

Multi-function Display

19

Drive Mode Indicator

20

Gear Position Indicator

21

Oil Change Indicator

22

Odometer

Tripmeter

23

24

Hourmeter

25

Digital Clock

26

27

28

Fuel Gauge

29

Ignition Switch

30

Shift Lever

31

Drive Mode Select Switch

32

2WD/4WD Select Switch

33

Start Button

Engine Stop Switch

34

Headlight Switch

Headlight Dimmer Switch

35

Recoil Starter

36

Throttle Lever

37

Gearshift Switch

38

Front Brake Lever

Rear Brake Lever

Rear Brake Pedal

39

Parking Brake

40

Flag Pole Bracket

41

Accessory Socket

42

43

44

45

46

47

48

49

50

Position Fix

51