Goodman GMH8 Technical Information

Goodman GMH8 Technical Information
TECHNICAL MANU
AL
MANUAL
GMH8 33-3/8" 80% Gas Furnace
80% AFUE, 2-Stage (Convertible),
Multi-Speed, Upflow/Horizontal
• Refer to Service Manual RS6612007 for troubleshooting information.
• All safety information must be followed as provided in the Service Manual.
• Refer to the appropriate Parts Catalog for part number information.
• Model numbers listed on page 3.
This manual is to be used by qualified, professionally trained HVAC technicians only.
Goodman does not assume any responsibility for property damage or personal injury
due to improper service procedures or services performed by an unqualified person.
Copyright ©2011, 2013 Goodman Manufacturing Company, L.P.
RT6621024r4
November 2013
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.
G
M
PRODUCT
TYPE:
G: Goodman®
Brand
H
8
040
AFUE:
8: 80%
A
AIRFLOW
CAPABILITY:
3: 1200
4: 1600
5: 2000
FURNACE TYPE:
H: Twin ComfortTM
Multi-Speed
SUPPLY TYPE:
M: Upflow/Horizontal
3
NOMINAL CAPACITY
040: 40,000 BTUH
060: 60,000 BTUH
080: 80,000 BTUH
100: 100,000 BTUH
120: 120,000 BTUH
140: 140,000 BTUH
X
ADDITIONAL
FEATURES:
N: Natural Gas
X: Low NOx
A
A
MINOR REVISION:
A: Initial Release
CABINET WIDTH:
A: 14"
C: 21"
B: 17 1/2" D: 24 1/2"
MAJOR REVISION:
A: Initial Release
WARNING
HIGH VOLTAGE!
Disconnect ALL power before servicing or installing this unit. Multiple power
sources may be present. Failure to do so may cause property damage, personal
injury or death.
Goodman will not be responsible
for any injury or property damage
arising from improper service or
service procedures. If you install or perform service on
this unit, you assume responsibility for any personal
injury or property damage which may result. Many jurisdictions require a license to install or service heating and
air conditioning equipment.
WARNING
2
Installation and repair of this unit
should be performed ONLY by
individuals meeting the requirements of an "entry level
technician" (at a minimum), as specified by the AirConditioning, Heating, and Refrigeration Institute (AHRI).
Attempting to install or repair this unit without such
background may result in product damage, personal
injury or death.
WARNING
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.
GMH80403A*BB
GMH80603A*BB
GMH80604B*BB
GMH80803B*BB
GMH80804B*BB
GMH80805C*BB
GMH81005C*BB
GMH81205D*BA
GMH81405DNCC
* Models available with Natural Gas and low NOx .
WARNING
The United States Environmental Protection Agency (“EPA”) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these
regulations may harm the environment and can lead to the imposition of substantial fines. These
regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device
that is not design certified by
Goodman for use with this unit.
Serious property damage, personal injury, reduced unit
performance and/or hazardous conditions may result
from the use of such non-approved devices.
WARNING
To prevent the risk of property
damage, personal injury, or death,
do not store combustible materials or use gasoline or
other flammable liquids or vapors in the vicinity of this
appliance.
WARNING
3
PRODUCT DESIGN
General Operation
The GMH8 furnaces are equipped with an electronic ignition device used to light the burners and an induced draft
blower to exhaust combustion products.
An interlock switch prevents furnace operation if the blower
door is not in place. Keep the blower access door in place
except for inspection and maintenance.
This furnace is also equipped with a self-diagnosing electronic control module. In the event a furnace component is
not operating properly, the control module LED will flash
on and off in a factory-programmed sequence, depending
on the problem encountered. This light can be viewed through
the observation window in the blower access door. Refer to
the Troubleshooting Chart for further explanation of the
LED codes and Abnormal Operation - Integrated Ignition
Control section in the Service Instructions for an explanation of the possible problem.
The rated heating capacity of the furnace should be greater
than or equal to the total heat loss of the area to be heated.
The total heat loss should be calculated by an approved
method or in accordance with “ASHRAE Guide” or “Manual
J-Load Calculations” published by the Air Conditioning Contractors of America.
*Obtain from: American National Standards Institute 1430
Broadway New York, NY 10018
WARNING
TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION,
DO NOT VENT USING
CATEGORY III VENTING.
THIS FURNACE MUST BE CATEGORY I VENTED.
1. Category I Venting is venting at a non-positive pressure. A furnace vented as Category I is considered a
fan-assisted appliance and the vent system does not
have to be “gas tight.” NOTE: Single stage gas furnaces with induced draft blowers draw products of combustion through a heat exchanger allowing, in some instances, common venting with natural draft appliances
(i.e. water heaters). All installations must be vented in
accordance with National Fuel Gas Code NFPA 54/ANSI
Z223.1 - latest edition. In Canada, the furnaces must
be vented in accordance with the National Standard of
Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions and amendments.
NOTE: The vertical height of the Category I venting system
must be at least as great as the horizontal length of the
venting system.
2. Line voltage wiring can enter through the right or left
side of the furnace. Low voltage wiring can enter through
the right or left side of furnace.
•
The furnace should be as centralized as is practical
with respect to the air distribution system.
3. Conversion kits for propane gas and high altitude natural and propane gas operation are available. See High
Altitude Derate chart for details.
•
Do not install the furnace directly on carpeting, tile,
or combustible material other than wood flooring.
4. Installer must supply the following gas line fittings, depending on which entrance is used:
•
When suspending the furnace from rafters or joists,
use 3/8" threaded rod and 2” x 2” x 3/8” angle as
shown in the Installation and Service Instructions. The
length of the rod will depend on the application and
clearance necessary.
Left -- Two 90° Elbows, one close nipple, straight pipe
Location Considerations
•
4
When installed in a residential garage, the furnace
must be positioned so the burners and ignition source
are located not less than 18 inches (457 mm) above
the floor and protected from physical damage by vehicles.
Right -- Straight pipe to reach gas valve.
PRODUCT DESIGN
Accessibility Clearances (Minimum)
High Altitude Derate
Unobstructed front clearance of 24" for servicing is recommended.
IMPORTANT NOTE: The furnace as shipped requires no
change to run between 0 - 5500 feet. Do not attempt to
increase the firing rate by changing orifices or increasing
the manifold pressure below 5500 feet. This can cause poor
combustion and equipment failure.
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS - INCHES
Sides
Rear
Front*
1
0
3
Vent
SW
B
6
1
Top
1
* 24" clearance for serviceability recommended.
** Single Wall Vent (SW) to be used only as a conncetor.
Refer to the venting tables outlined in the Installation Manual for
additional venting requirements.
Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given
in inches.
High altitude installations above 5500 feet may require both
a pressure switch and an orifice change. These changes
are necessary to compensate for the natural reduction in
the density of both the gas fuel and the combustion air at
higher altitude.
For installations above 5500 feet, please refer to your distributor for required kit(s). Contact the distributor for a tabular listing of appropriate manufacturer’s kits for propane gas
and/or high altitude installations. The indicated kits must be
used to insure safe and proper furnace operation. All conversions must be performed by a qualified installer, or service
agency.
5
COMPONENT IDENTIFICATION
1 Tubular Heat Exchanger
2 Pressure Switch
3 Flue Pipe Connection
4 Induced Draft Blower
(Chimney Transition Top Shipped Loose)
躀
5 Gas Line
Entrance
6 Gas Valve
7 Rollout Limit
8 Junction Box
9 Wiring Harness
Grommet
Gas Manifold
Gas Line Entrance
(Alternate)
Inshot Burner
Transformer
Circulator Blower
Blower Door
Interlock Switch
Integrated Control Module
6
9 Wiring Harness Grommet
1
Tubular Heat Exchanger
2
Pressure Switch
10 Gas Manifold
3
Flue Pipe Connection
11 Inshot Burner
4
Induced Draft Blower
12 Transformer
5
Gas Line Entrance
13 Integrated Control Module
6
Gas Valve
14 Blower Door Interlock Switch
7
Rollout Limit
15 Circulator Blower
8
Junction Box
16 Gas Line Entrance (Alternate)
PRODUCT DIMENSIONS
GMH8
Alt. Gas Inlet
Alt. Gas Inlet
Alt. High Voltage
High Voltage Inlet
Low Voltage
Alt. LowVoltage
UNITS
A
B
GMH80403A***
GMH80603A***
14
12.5
GMH80604B***
GMH80803B***
GMH80804B***
17.5
16
GMH80805C***
GMH81005C***
21
19.5
GMH81205D***
24.5
23
GMH 81405D NC*
24.5
23
All dimensions are in inches.
7
GMH8***BB
GMH81405DNCC
PRODUCT DESIGN
PRESSURE SWITCH TRIP POINTS
AND USAGE CHART
MODEL
TRIP POINT
ID BLOWER
PRESSURE
SWITCH
ID BLOWER
PRESSURE
SWITCH
PART #
GMH80403A*BB
-0.70
B1370158
GMH80603A*BB
-0.75
B1370179
GMH80604B*BB
-0.75
B1370179
GMH80803B*BB
-0.70
B1370158
GMH80804B*BB
-0.70
B1370158
GMH80805C*BB
-0.75
B1370179
GMH81005C*BB
-0.70
B1370158
GMH81205D*BA
-0.80
0130F00042
GMH81405DNCC
-0.80
0130F00042
For installaions in Canada, the GMH8 furnace is certified only to 4,500 ft.
* Negative pressure readings are in inches of water column (*w.c.)
PRIMARY LIMIT
Part Number
20162904
20162903
20162901
Open Setting (°F)
150
160
210
GMH80403A*BB
---
---
1
GMH80603A*BB
1
---
---
GMH80604B*BB
1
---
---
GMH80803B*BB
1
---
---
GMH80804B*BB
1
---
---
GMH80805C*BB
---
1
---
GMH81005C*BB
1
---
---
GMH81205D*BA
---
1
---
GMH81405DNCC
---
1
---
ROLLOUT LIMIT SWITCHES
Part Number
10123529
Part Number
0130F00038
Open Setting (°F)
GMH80403A***
300
Open Setting (°F)
120
2
GMH80403A***
1
GMH80603A***
2
GMH80603A***
1
GMH80604B***
2
GMH80604B***
1
GMH80803B***
2
GMH80803B***
1
GMH80804B***
2
GMH80804B***
1
GMH80805C***
2
GMH80805C***
1
2
GMH81005C***
1
2
GMH81205D***
1
2
GMH81405DNCC
1
GMH81005C***
GMH81205D***
GMH81405DNCC
8
AUXILIARY LIMIT SWITCHES
PRODUCT DESIGN
Coil Matches:
A large array of Goodman® brand coils are available for use with the GDH8 furnaces, in dedicated downflow applications.
These coils are available in both cased and uncased models (with the option of a field installed TXV expansion device).
These 80% furnaces match up with the existing Goodman® brand coils as shown in the chart below.
Coil Matches (Goodman® units using R22 and R-410A):
C
A
P
F
1824
A
6
EXPANSION
DEVICE:
F: Flowrater
PRODUCT
TYPE:
C: Indoor Coil
CABINET FINISH:
U: Unpainted
P: Painted
N: Unpainted Case
APPLICATION
A: Upflow/Downflow Coil
H: Horizontal A Coil
S: Horizontal Slab Coil
A
REVISION
A: Revision
REFRIGERANT
CHARGE:
6: R-410A or R-22
2: R-22
4: R-410a
NOMINAL WIDTH FOR GAS FURNACE
A: Fits 14" Furnace Cabinet
B: Fits 17 1/2" Furnace Cabinet
C: Fits 21" Furnace Cabinet
D: Fits 24 1/2" Furnace Cabinet
N: Does Not Apply (Horizontal Slab Coils)
NOMINAL CAPACITY RANGE
@ 13 SEER
1824: 1 1/2 to 2 Tons
3030: 2 1/2 Tons
3636: 3 Tons
3642: 3 to 3 1/2 Tons
3743: 3 to 3 1/2 Tons
4860: 4 & 5 Tons
4961: 4 & 5 Tons
• All CAPF coils in B, C, & D widths have insulated blank off plates for use with one size smaller furnaces.
• All CAPF coils have a CAUF equivalent.
• All CHPF coils in B, C & D heights have an insulated Z bracket for use with one size smaller furnace.
• All proper coil combinations are subject to being AHRI rated with a matched outdoor unit.
9
PRODUCT DESIGN
Thermostats:
It is recommended that a single-stage heat , non-power robbing thermostat be used. Refer to the product marketing
literature for a complete list of thermostats offered.
Filters:
Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or
CAN/ULCS111 standards. Installing this furnace without filters will void the unit warranty.
Upflow Filters
This furnace has provisions for the installation of return air filters at the side and/or bottom return. The furnace will
accommodate the following filter sizes depending on cabinet size:
Side Return(s)
Cabinet
Width
(in.)
All
Approx.
Flow Area
2
(in )
16 x 25 x 1
400
Nominal
Filter Size
(in.)
Bottom Return
Cabinet
Width
(in.)
14
17-1/2
21
24-1/2
Approx.
Nominal
Filter Size Flow Area
2
(in.)
(in )
12 x 25 x 1
300
14 x 25 x 1
350
16 x 25 x 1
400
20 x 25 x 1
500
Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere
in the duct system such as a central return.
MINIMUM FILTER SIZES for DISPOSABLE FILTERS
FURNACE INPUT
FILTER SIZE
40M
60M
80M
100M
120M
140M
320 in 2
483 in 2
640 in 2
800 in 2
2
738 in
738 in 2
DISPOSABLE NOMINAL 300 F.M. FACE VELOCITY
10
PRODUCT DESIGN
Dual $aver Configuration & Operation
Dual$aver
This furnace is capable of the following heating modes:
• Single Stage (Factory Setting)
• Modified Two-Stage
> Fixed 5-Min. Low Stage
> Auto Time (1-12 Min.) Low Stage
To change from the factor single-stage operation, adjust the
dipswitches on the ignition control as follows:
HEAT OFF
DELAY
MODE
SECOND
DELAY
SECOND
DELAY
2-STAGE
1-STAGE
SECOND
STAGE
ONLY
AUTO
* Switches for White-Rodgers board shown above
With other venders, order of switches may vary
but functionality stays the same.
Note: This furnace is designed to be used
with a single-stage thermostat.
Start
Start
Call for Heat
Call for Heat
Safety Circuit Check
Safety Circuit Check
Start Furnace
in Low Stage
Low-Heat Blower
Start Furnace
in Low Stage
Low-Heat Blower
Delay Time (5 Min)
Delay Time (1-12 Min)
Gas Valve Switch
to 2nd Stage
Blower Switch to
Hi Heat Operation
Gas Valve Switch
to 2nd Stage
Blower Switch to
Hi Heat Operation
T-Stat Satisfied
T-Stat Satisfied
11
GMH8***BB
GMH80403A*BB
GMH80603A*BB
GMH80604B*BB
GMH80803B*BB
GMH80804B*BB
FURNACE SPECIFICATIONS
40,000
60,000
60,000
80,000
80,000
32,000
48,000
48,000
64,000
64,000
Output, LP (BTUH)
32,000
48,000
48,000
64,000
64,000
A.F.U.E.
80.0%
80.0%
80.0%
80.0%
80.0%
0.20 - 0.50
0.20 - 0.50
0.20 - 0.50
0.20 - 0.50
0.20 - 0.50
MODEL
Input, Natural Gas (BTUH)
Output, Natural Gas (BTUH)
1
Rated External Static (" w.c.)
Temperature Rise (°F)
25 - 55
20 - 50
20 - 50
35 - 65
35 - 65
Pressure Switch Trip Point (" w.c.)
-0.70
-0.75
-0.75
-0.70
-0.70
Blower Wheel (D" x W")
10x6
10x6
10x8
10x8
10x8
Blower Horsepower
1/3
1/3
1/2
1/3
1/2
Blower Speeds
4
4
4
4
4
Max CFM @ 0.5 E.S.P.
Power Supply (Volts/Hz/Ph)
Minimum Circuit Ampacity (MCA)
3
2
1298
1157
1883
1448
1725
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
8.1
8.1
12.5
8.1
12.5
15
15
15
15
15
Transformer (VA)
40
40
40
40
40
Primary Limit Setting (°F)
210
150
150
150
150
Auxiliary Limit Setting (°F)
120
120
120
120
120
Rollout Limit Setting (°F)
300
300
300
300
300
Fan Delay On Heating
30
30
30
30
30
150
150
150
150
150
6
6
6
6
6
Off Cooling
45
45
45
45
45
Fan Delay On - Fan Only
0
0
0
0
0
7 / 11
7 / 11
7 / 11
7 / 11
7 / 11
3.5 / 10
3.5 / 10
3.5 / 10
3.5 / 10
3.5 / 10
45 / 55
45 / 55
45 / 55
45 / 55
45 / 55
2
3
3
4
4
Maximum Overcurrent Device
Off Heating *
Fan Delay On Cooling
Gas Supply Pressure
(Natural/Propane) (" w.c.)
Manifold Pressure
(Natural/Propane) (" w.c.)
Orifice Size (Natural/Propane)
Number of Burners
Vent Connector Diameter (inches)
4
4
4
4
4
Shipping Weight (lbs.)
86
90
98
106
107
*
Low NOx model available
1.
These furnaces are manufactured for natural gas operation. Optional kits are available for conversion to propane operation.
2.
Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps. Wire sizes should be determined in accordance with
National Electrical Codes.Extensive wire runs will require larger wire sizes.
3
Maximum Overcurrent protections Device refers to maximumrecommended fuse or circult breaker size. May use time delay fuses or HACR-type
circuit breakers of the same sizes as noted.
NOTES:
1.
12
The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufacturers method or in accordance with the
"A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total
heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times
output.
GMH8***BB
GMM81405DNCC
Output, LP (BTUH)
A.F.U.E.
Rated External Static (" w.c.)
Temperature Rise (°F)
GMH81405DNCC
Output, Natural Gas (BTUH)
1
GMH81205D*BA
Input, Natural Gas (BTUH)
GMH81005C*BB
MODEL
GMH80805C*BB
FURNACE SPECIFICATIONS
80,000
100,000
120,000
140,000
64,000
80,000
96,000
112,000
64,000
80,000
96,000
96,000
80.0%
80.0%
80.0%
80.0%
0.20 - 0.50
0.20 - 0.50
0.20 - 0.50
0.20 - 0.50
35 - 65
35 - 65
40 - 70
40 - 70
Pressure Switch Trip Point (" w.c.)
-0.75
-0.70
-0.80
-0.80
Blower Wheel (D" x W")
10x10
10x10
11X10
11X10
Blower Horsepower
1/2
1/2
3/4
3/4
Blower Speeds
4
4
4
4
1960
1974
2131
2131
115/60/1
115/60/1
115/60/1
115/60/1
12.5
12.5
14.7
14.7
15
15
15
15
Max CFM @ 0.5 E.S.P.
Power Supply (Volts/Hz/Ph)
Minimum Circuit Ampacity (MCA)
Maximum Overcurrent Device
3
2
Transformer (VA)
40
40
40
40
Primary Limit Setting (°F)
160
150
160
160
Auxiliary Limit Setting (°F)
120
120
120
120
Rollout Limit Setting (°F)
300
300
300
300
Fan Delay On Heating
30
30
30
30
150
150
150
150
6
6
6
6
Off Cooling
45
45
45
45
Fan Delay On - Fan Only
0
0
0
0
7 / 11
7 / 11
7 / 11
7 / 11
3.5 / 10
3.5 / 10
3.5 / 10
3.5 / 10
45 / 55
45 / 55
45 / 55
43 / 55
4
5
6
6
Off Heating *
Fan Delay On Cooling
Gas Supply Pressure
(Natural/Propane) (" w.c.)
Manifold Pressure
(Natural/Propane) (" w.c.)
Orifice Size (Natural/Propane)
Number of Burners
Vent Connector Diameter (inches)
Shipping Weight (lbs.)
4
4
4
4
114
118
132
132
*
Low NOx model available
1.
These furnaces are manufactured for natural gas operation. Optional kits are available for conversion to propane operation.
2.
Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps. Wire sizes should be determined in accordance with
National Electrical Codes.Extensive wire runs will require larger wire sizes.
3
Maximum Overcurrent protections Device refers to maximumrecommended fuse or circult breaker size. May use time delay fuses or HACR-type
circuit breakers of the same sizes as noted.
NOTES:
1.
For elevations above 2000 feet the rating should be reduced by 4% for each 1000 feet above sea level. The furnace must not be derated, orifice
changes should only be made if necessary for altitude.
2.
The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufacturers method or in accordance with the
"A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total
heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times
output.
13
GMH8***BB
BLOWER PERFORMANCE SPECIFICATIONS
GMH81405DNCC
(CFM & Temperature Rise vs. External Static Pressure)
Model
*MH80403A*B*
*MH80603A*B*
*MH80604B*B*
*MH80803B*B*
*MH80804B*B*
*MH80805C*B*
*MH81005C*B*
*MH81205D*B*
GMH81405DNCC
EXTERNAL STATIC PRESSURE (Inches Water Column)
Tons AC
Motor
Speed
at 0.5"
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
ESP
CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM
HIGH
3.0
1521
----
1466
----
1414
----
1373
----
1298
----
1243 1164 1075
MED
2.5
1160
26
1160
26
1132
26
1121
26
1082
27
1042 997
MED-LO
2.0
961
31
955
31
948
31
932
32
913
33
LOW
1.5
781
38
785
38
781
38
773
38
761
32
HIGH
3.0
1422
31
1352
33
1307
34
1197
37
1157
38
925
882
821
803
745
716
668
1092 1075 983
MED
2.5
1098
40
1081
41
1051
42
1039
43
1021
44
983
924
868
MED-LO
2.0
919
48
913
49
892
50
847
----
829
----
818
792
728
LOW
1.5
758
----
741
----
741
----
733
----
699
----
677
649
626
HIGH
4.0
2134
21
2100
21
2042
22
1975
23
1883
24
1786 1700 1601
MED
3.5
1668
27
1663
27
1656
27
1645
27
1616
28
1549 1492 1391
MED-LO
3.0
1419
31
1426
31
1426
31
1432
31
1419
31
1378 1328 1261
LOW
2.5
1134
39
1145
39
1166
38
1171
38
1160
38
1144 1111 1071
HIGH
3.0
1607
37
1572
38
1547
39
1498
40
1448
41
1390 1302 1222
MED
2.5
1159
51
1156
51
1145
52
1127
53
1108
53
1075 1033 957
MED-LO
2.0
938
63
916
65
916
65
900
----
889
----
LOW
1.5
785
----
766
----
743
----
730
----
709
----
HIGH
4.0
2051
----
1983
----
1895
----
1812
----
1725
----
865
829
785
683
666
604
1627 1530 1439
MED
3.5
1736
----
1708
35
1652
36
1611
37
1540
38
1475 1394 1307
MED-LO
3.0
1693
35
1668
36
1459
41
1429
41
1389
43
1339 1274 1204
LOW
2.5
1200
49
1185
50
1180
50
1173
51
1158
51
1125 1125 1080
HIGH
5.0
2290
----
2229
----
2155
----
2047
----
1960
----
1837 1712 1584
MED
4.0
1852
----
1820
----
1777
----
1719
---
1641
36
1567 1469 1382
MED-LO
3.5
1615
37
1592
37
1556
38
1516
39
1470
40
1405 1346 1235
LOW
3.0
1290
46
1285
46
1265
47
1235
48
1214
49
1174 1044 904
HIGH
5.0
2323
----
2225
----
2120
35
2040
36
1974
38
1801 1688 1577
MED
4.0
1858
40
1847
40
1799
41
1744
42
1674
44
1577 1493 1399
MED-LO
3.5
1596
46
1587
47
1571
47
1552
48
1493
50
1397 1326 1217
LOW
3.0
1291
57
1272
58
1261
59
1257
59
1205
61
1168 1118 1060
HIGH
5.0
2469
----
2389
----
2300
----
2223
40
2131
42
2027 1902 1786
MED
4.0
1575
56
1558
57
1545
58
1513
59
1500
59
1419 1354 1271
MED-LO
3.5
1402
63
1380
64
1343
66
1319
67
1296
69
1245 1183 1106
LOW
3.0
1200
----
1186
----
1161
----
1127
----
1082
----
1042 995
926
HIGH
5.0
2469
42
2389
43
2300
45
2223
47
2131
49
2027 1902 1786
MED
4.0
1575
66
1558
67
1545
67
1513
69
1500
69
1419 1354 1271
MED-LO
3.5
1402
----
1380
----
1343
----
1319
----
1296
----
1245 1183 1106
LOW
3.0
1200
----
1186
----
1161
----
1127
----
1082
----
1042 995
926
1.
CFM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer.
2.
All furnaces ship as high speed cooling. Installer must adjust blower cooling speed as needed.
3.
For most jobs, about 400 CFM per ton when cooling is desirable.
4.
INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE.
5.
The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. The shaded area indicates ranges in excess
of maximum external static pressure allowed when heating. The data for 0.6" w.c. to 0.8" w.c. is shown for air conditioning purposes only.
6
The dashed (---) areas indicate a temperature rise not recommended for this model.
7.
At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while the ESP at that CFM will be lower.
14
TEMPERATURE RISE
10
20
30
40
50
60
70
30
80
90
100
40
50
60
700
600 CFM
90
100
2000
2200
2400 CFM
1800
1600
1400
OUTPUT BTU/HR x 1000
80
1200
1100
1000
900
70
800
FORMULAS
110
120
130
140
BTU OUTPUT = CFM x 1.08 x RISE
BTU OUTPUT
÷ CFM
RISE =
1.08
BTU OUTPUT vs TEMPERATURE RISE CHART
150
BLOWER PERFORMANCE SPECIFICATIONS
15
WIRING DIAGRAMS
GMH8
WARNING:DISCONNECTPOWERBEFORE
SERVICING.WIRINGTOUNITMUSTBE
PROPERLY POLARIZEDAND GROUNDED.
INTEGRATED
CONTROLMODULE
HUMIDIFIER
XFMR(6)
GND
GND(8)
24 VAC
HUMIDIFIER
C2
MVC(9)
HI
MVH(12)
MVL(2)
C
GAS
VALVE
M1
ID BLOWER
PRESSURE
SWITCH
AUXILIARY
LIMITCONTROLS
G
R
W
Y
DL
TG
DS
5MIN
2N
2STG
MODE
100SEC HT
OF
FD
LY
Y
AUTO
1 STG
150 SEC
10 11
12
8
9
4
5
6
1
2
3
WH
BL
DIAGNOSTIC
LED
7
FUSE
SEE NOTE6
BR
FS
PS(10)
RD
RD
W
HLO(1)
AUTORESET
PRIMARY
LIMIT
CONTROL
R
RO2(11)
RO1(5)
MANUALRESETROLLOUT
LIMITCONTROL(S)
(SINGLE CONTROLON SOMEMODELS)
24VAC
XFMR(3)
40VA
TRANSFORMER
COOL-H LOHEAT-H
PU
OR
LINENEUTRAL
YL
YL
1
XFMR-H
XFMR-N
115VAC
FLAMESENSOR
FP
HOTSURFACE
IGNITER
XFMR-H LINE-H EAC-H
BL
ID
BLWR
IND
IND-N
HE LO
AT
-H
COOL-H CIRCULATOR
BLWR
HI -H
AT
HE
BK
15PINPLUG
ONSOME MODELS
GR
EAC-H
BLOWERCOMPARTMENT
ELECTRONIC
AIRCLEANER
LINE-N
JUNCTIONBOX
BK
WH
DOOR
SWITCH
24VAC
HUMIDIFIER
DOORSWITCH
SWITCHLOCATEDINBLOWER
COMPARTMENTONSOME MODELS
NO
C
OR
RD
WH
WH
YL
PRIMARYLIMIT
EAC-N
LINE-H
BURNERCOMPARTMENT
RD
CIR-N
CAP
WH
WH
BR
BR
CICULATOR
BLOWER
BR
115V
XFMR
IGN-N
PRESSURE
SWITCH
YL
RD
YL
YL
WH
WARNING:
DISCONNECTPOWER
BEFORE SERVICING.
WIRINGTOUNIT
MUSTBE
PROPERLY
POLARIZED
ANDGROUNDED.
BK
DISCONNECT
L
GND
N
BR
BL
OVERCURRENTPROTECTIONDEVICE
WH
PM C
1
3
HOT
SURFACE
IGNITER
HI
2
BK
JUNCTION
BOX
WH
2STAGE
GASVALVE
(HONEYWELL)
LINE-N
GND
LINEH
PU
INDUCEDDRAFT
BLOWER
PU
PU
FLAME
SENSOR
ROLLOUTLIMITS
(SINGLECONTROLON SOMEMODELS)
0
STEADYON=NORMALOPERATION
1
1 FLASH =
2
2 FLASHES=PRESSURE SWITCHSTUCKCLOSED
OFF
LOW VOLTAGE(24V)
=CONTROLFAILURE
SYSTEMLOCKOUT(RETRIES/RECYCLES EXCEEDED)
3
3 FLASHES=PRESSURE SWITCHSTUCKOPEN
4
4FLASHES=OPENHIGHLIMIT
5
5FLASHES=FLAMESENSEWITHOUTGASVALVE
6
6 FLASHES=
OPENROLLOUTOROPENFUSE
7FLASHES=LOWFLAMESIGNAL
8
8FLASHES=CHECK IGNITERORIMPROPERGROUND
C
RAPID FLASHES=REVERSED115 VACPOLARITY/VERIFYGND
PK PINK
BRBROWN
WH WHITE
BLBLUE
GYGRAY
RD RED
0140F00662 REV.A
EQUIPMENTGND
LOW VOLTAGEFIELD
HIVOLTAGE(115V)
FIELDGND
FIELD SPLICE
HIVOLTAGEFIELD
SWITCH(TEMP.)
7
COLOR CODES:
YL YELLOW
OR ORANGE
PUPURPLE
GRGREEN
BKBLACK
TO115VAC/1/60HZ
POWERSUPPLYWITH
OVERCURRENTPROTECTION
DEVICE
JUNCTION
IGNITER
TERMINAL
INTERNALTO
INTEGRATEDCONTROL
PLUGCONNECTION
SWITCH(PRESS.)
OVERCURRENT
PROT. DEVICE
NOTES:
1.SETHEATANTICIPATOR ONROOMTHERMOSTATAT0.7AMPS.
2.MANUFACTURER'S SPECIFIEDREPLACEMENT PARTSMUSTBE USEDWHENSERVICING.
3.IFANYOF THE ORIGINALWIREAS SUPPLIEDWITHTHE FURNACEMUST BE
REPLACED,ITMUSTBE REPLACEDWITHWIRINGMATERIAL HAVINGATEMPERATURE
RATING OFAT LEAST105
°C. USE COPPERCONDUCTORSONLY.
4.BLOWERSPEEDS SHOULDBEADJUSTEDBYINSTALLERTOMATCHTHEINSTALLATION
REQUIREMENTS SOAS TO PROVIDETHE CORRECTHEATINGTEMPERATURE RISEANDTHE
CORRECTCOOLINGCFM.(SEESPECSHEETFORAIRFLOW CHART)
5.UNITMUSTBE PERMANENTLY GROUNDEDANDCONFORMTON.E.C.ANDLOCALCODES.
6.TORECALLTHE LAST5FAULTS,MOSTRECENTTOLEASTRECENT,DEPRESS SWITCH
FORMORE THAN2SECONDSWHILE INSTANDBY(NO THERMOSTATINPUTS).
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
16
INTEGRATEDCONTROLMODULE
24V
INTEGRATED CONTROLMODULE
WH(N)
BK
BK (HI)
BL(MED)
OR(MEDLOW)
RD(LOW)
PU
WH
IGN
PARK
BK
NO
C
PSO(4)
TO
MICRO HLI(7)
Y
BR
BL
RD
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
AUXILIARY
LIMITS
G
HI HEAT-H
INTEGRATED
CONTROLMODULE
2
24VTHERMOSTATCONNECTIONS
C
WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
CIRCULATOR
BLOWER
HI
COOL HEAT
K2
ELECTRONIC
AIR CLEANER
LO
HEAT
CIR
PARK NEU EAC
INDUCER
EAC
NEU
IND
R
K2
K3
RO2
RO1
K6
K3
ROLLOUT
SWITCH
TH
K7
K1
XFMR
HOT
24 VAC
.0005
FACTORY
JUMPER
3M
K4
K5
FACTORY
JUMPER
FP
IGN
GND
MV
FLAME
SENSOR
PROBE
MLV
PS
HLO
HLI
PSO
XFMR
NEU
TR
C
COMPRESSOR
CONTACTOR
COIL
Y
G
W
Y
G
W
R
THERMOSTAT
COM
IGNITOR
HI
PM
2-STAGE
GAS VALVE
HIGH
LIMIT
AUX
LIMIT
PRESSURE
SWITCH
TYPICAL SCHEMATIC
GMH8 ____** MODEL FURNACES
WR 50M56-289 INTEGRATED IGNITION CONTROL
This schematic is for reference only. Not all wiring is as shown above. Always refer to the appropriate wiring diagram for the unit being serviced.
17
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