Carlisle DeVILBISS AGMDPRO-301-05-07-K Service Manual

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Carlisle DeVILBISS AGMDPRO-301-05-07-K Service Manual | Manualzz

SERVICE MANUAL

EN

AGMDPRO - Automatic Spray Gun

II 2 G X T6

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand this manual.

Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.

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EN

FUNCTIONAL DESCRIPTION

These Sprayguns are suitable for use with both water-based and solvent-based coating materials.

They are not designed for use with highly corrosive and/or abrasive materials and if used with such materials it must be expected that the need for cleaning and/or replacement of parts will be increased.

If there is any doubt regarding the suitability of a specific material, contact your DeVilbiss Distributor or Carlisle Fluid Technologies direct.

NOTE:

This gun is not to be used with halogenated hydrocarbon solvents or cleaning agents such as 1,1,1,-

Trichloroethane or methylene chloride. These solvents can react with the aluminium components used in this gun. The reaction can become violent and lead to an equipment explosion.

SPECIFICATIONS

FLUID AND AIR INLET PRESSURES

P1 = Max Air Input Pressure

P2 = Max Fluid Input/Recirculation Pressure

P3 = Cylinder Air Pressure

ENVIRONMENTAL

Max Ambient Operating Temperature

MATERIALS OF CONSTRUCTION

Gun Head and Fluid Passageways

Gun Body Material

Air Cap Material

Fluid Tip and Needle Construction

Seals and O-Rings

MANIFOLD CONNECTIONS

P1 = Air Inlet Size

P2 = Fluid Inlet Size

P3 = Cylinder Inlet

WEIGHT

Gun only

Gun + Intermediate Plate

Gun + Intermediate Plate + Machine Adaptor

DIMENSIONS - Gun only

L x H x W mm

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12 bar [174 psi]

15 bar [217 psi]

3.5 - 6 bar [51 - 87 psi]

40°C Nominal [104°F]

Stainless Steel 303

Anodised Aluminium

Electroless Nickel Plated Brass

Stainless Steel 303

Acetal Needle Tip

Viton Extreme

Polyethylene

2/24

1/8" BSP

1/8" BSP

1/8" BSP

646g

715g

960g

120 x 46 x 46 www.carlisleft.com

Product Description / Object of Declaration: AGMD, AGMD PRO, AGMD PRO CONVENTIONAL

This Product is designed for use with:

Suitable for use in hazardous area:

Protection Level:

Solvent and water based materials

Zone 1 / Zone 2

II 2 G X T6

Notified body details and role:

This Declaration of conformity / incorporation is issued under the sole responsiblity of the manufacturer:

Element Materials Technology (0891)

Lodging of Technical file

Carlisle Fluid Technologies UK Ltd,

Ringwood Road,

Bournemouth, BH11 9LH. UK

EU Declaration of Conformity

The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:

ATEX Directive 2014/34/EU

Machinery Directive 2006/42/EC by complying with the following statutory documents and harmonised standards:

EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts

BS EN 1953:2013 Atomising and spraying equipment for coating materials - Safety requirements

EN ISO 12100:2010 Safety of Machinery - General Principles for Design

EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements

EN 13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres - Protection by constructional safety "c"

Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice.

Director of Sales (EMEA)

Signed for and on behalf of Carlisle Fluid

Technologies UK Ltd:

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D Smith

26/2/19 www.carlisleft.com

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows:

WARNING CAUTION NOTE

EN

Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.

Hazards or unsafe practices which could result in minor personal injury, product or property damage.

Important installation, operation or maintenance information.

WARNING

Read the following warnings before using this equipment.

SOLVENTS AND COATING MATERIALS. Can be highly flammable or combustible when sprayed. Always refer to the coating material supplier's instructions and safety sheets before using this equipment.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

READ THE MANUAL. Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the equipment to rupture, malfunction or start unexpectedly and result in serious injury.

FIRE AND EXPLOSION HAZARD. Never use 1,1,1-Trichloroethane,

Methylene Chloride, other Halogenated Hydrocarbon solvents or fluids containing such solvents in equipment with aluminium wetted parts. Such use could result in a serious chemical reaction, with the posibility of explosion.

Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminium parts.

GLOVES. Must be worn when spraying or cleaning the equipment.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

STATIC CHARGE. Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or elecrtic shock and other serious injury.

TOXIC VAPOURS. When sprayed, certain materials may be poisonous, create irritation, or are otherwise harmful to health. Always read all labels, safety sheets and follow any recommendations for the material before spraying. If in doubt contact your material supplier.

LOCK OUT / TAG-OUT. Failure to de-energise, disconnect, lock out and tagout all power sources before performing equipment maintenance could cause serious injury or death.

WEAR RESPIRATOR. The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed.

NEVER MODIFY THE EQUIPMENT. Do not modify the equipment unless the manufacturer provides written approval.

PROJECTILE HAZARD. You may be injured by venting liquids or gases that are released under pressure, or flying debris.

NOISE LEVELS. The A-weighted sound level of pumping and spray equipment may exceed 85 dB(A) depending on equipment settings. Actual noise levels are available on request. It is recommended that ear protection is worn at all times while equipment is in use.

PRESSURE RELIEF PROCEDURE. Always follow the pressure relief procedure in the equipment instruction manual.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT

IN CASE OF AN EMERGENCY.

HIGH PRESSURE CONSIDERATION. High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury.

OPERATOR TRAINING. All personnel must be trained before operating finishing equipment.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

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EN

TE

HV

R

AGMDPRO GUN PART NUMBER FORMAT & PART SELECTION GUIDE

AIR CAP

High Efficiency

HVLP

Round Spray

See table 1

FLUID NOZZLE

Size & construction

See table 2

AGMDPRO U TE30 12 P

P

FLUID NEEDLE

Stainless Steel

Plastic Tipped

U

GUN HEAD FLUID PASSAGEWAYS

Single Hole Head Feed

Head Recirculation

TABLE 1

AGMDPRO AIR CAP RANGE

AIR CAP TYPE AIR CAP PART NO.

TECHNOLOGY MARKING ON CAP

HV30C AGMDPRO-102-HV30C-K HVLP

R40

TE30C

TE40C

TE40SC

TE50C

TABLE 2

AGMDPRO-102-R40-K

AGMDPRO-102-TE30C-K

AGMDPRO-102-TE40C-K

AGMDPRO-102-TE40SC-K

AGMDPRO-102-TE50C-K

High Efficiency

High Efficiency

High Efficiency

High Efficiency

High Efficiency

AGMDPRO FLUID NOZZLE AND NEEDLE RANGE - HIGH EFFICIENCY & HVLP

Stainless Steel Plastic Tipped

NOZZLE SIZE [mm]

1.2

1.4

1.6

1.8

0.5

0.7

0.85

1.0

2.0

2.2

FLUID NOZZLE

PART No.

PRO-205-05-K

PRO-205-07-K

PRO-205-085-K

PRO-205-10-K

PRO-205-12-K

PRO-205-14-K

PRO-205-16-K

PRO-205-18-K

PRO-205-20-K

PRO-205-22-K

FLUID NEEDLE

PART No.

AGMDPRO-301-05-07-K

AGMDPRO-301-085-10-K

AGMDPRO-301-12-14-K

AGMDPRO-301-16-18-K

AGMDPRO-301-20-22-K

FLUID NEEDLE

PART No.

AGMDPRO-301P-05-07-K

AGMDPRO-301P-08510-K

AGMDPRO-301P-12-14-K

-

-

HV30C

R40C

TE30C

TE40C

TE40SC

TE50C

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EN

AGMDPRO AIR CAP PERFORMANCE GUIDE

Air Cap & Type Part Number Air Consumption

Recommended

Air Inlet Pressure

Typical Fluid

Flow*

Typical Fan

Pattern Size**

HV30C HVLP

R40 High Efficiency

TE30C High Efficiency

TE40C High Efficiency

TE40SC High Efficiency

TE50C High Efficiency

AGMDPRO-102-HV30C-K 450 L/min [16.0 cfm]

AGMDPRO-102-R40-K 450 L/min [16.0 cfm]

AGMDPRO-102-TE30C-K 375 L/min [13.3 cfm]

AGMDPRO-102-TE40C-K 355 L/min [12.6 cfm]

AGMDPRO-102-TE40SC-K 355 L/min [12.6 cfm]

AGMDPRO-102-TE50C-K 425 L/min [15.1 cfm]

1.75 Bar[26 psi] 160 - 200 ml/min

3 Bar[45 psi] 150 - 300 ml/min

2 Bar[30 psi] 200 - 300 ml/min

2 Bar[30 psi] 250 - 400 ml/min

2 Bar[30 psi] 250 - 400 ml/min

2 Bar[30 psi] 250 - 400 ml/min

315mm

Ø

70mm

300mm

380mm

380mm

300mm

* Flow rates may vary according to paint/material and pressure used.

** Fan pattern size @ 200mm distance.

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EXPLODED VIEW

EN

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PARTS LIST

REF.

PART No.

DESCRIPTION

7

8

9

10

11

12

13

14

15*

16*

1

2

3

4

5

6

17

18

19

20

21

22

23

24

25

26

27

28

SEE TABLE 1

AGMDPRO-408-K

AIR CAP & RETAINING RING

RETAINING RING & SEALS

RETAINING RING

RETAINING RING SEAL

AIR CAP

FLUID NOZZLE SEE TABLE 2

AGMDPRO-11-1-K

SN-98-K2

AGMDPRO-1-1-K

AGMDPRO-1-1-U-K

AGMDPRO-29X-K5

AGMDPRO-9-K2

AGMDPRO-8-K5

INDEXING HEAD ASSY

INDEXING SPRAY HEAD

SPRAY HEAD GASKET

HEAD

HEAD - RECIRCULATION

O RING (KIT OF 5)

HEAD GASKET (KIT OF 2)

PACKING (KIT OF 5)

BODY

RETAINING SCREW

CAM

AGMDPRO-10-K4

AGMDPRO-404-K

SEE TABLE 2

AGMDPRO-405-K

AGMDPRO-12-K

AGMDPRO-13-K

CAP HEAD SCREWS (KIT OF 4)

PISTON ASSEMBLY

O RING

O RING

PISTON

PISTON SPRING

FLUID NEEDLE

NEEDLE SPRING ASSEMBLY

NEEDLE SPRING

SPRING BUTTON

END PLATE

END CAP

* LOCKING PIN - Not Shown

SERVICE KITS

AGMDPRO-406-K CAM KIT - (PARTS MARKED WITH * INCLUDED IN KIT)

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QTY.

1

1

1

1

5

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

EN

DIMENSIONS

(all dimensions in mm)

EN

WARNING

The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses.

Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms is required.

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EN

CONNECTIONS

3 1

3

2

5

1

2

5

4

1

5

2

4

2

3

3

4

1

2

5

Atom

Fan

CYL

Mat

Mat R

Atom Air

Fan Air

Cylinder Air

Fluid

Fluid Recirculation

Supply

NOTE

1/8" x 8mm

1/8" x 8mm

1/8" x 6mm

1/8" G

1/8" G

Connection Size

Protective coatings have been used for storage protection. Flush the equipment fluid passageways with appropriate solvent before use.

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Gun Removal and Gun Mount

OPERATION

EN

Indexing Air Cap 90°

5mm

Make sure indexing legs and slots are engaged before tightening the Air Cap ring.

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EN

MAINTENANCE

Warning-Check all air and fluid pressure is removed before starting maintenance.

Lubricate with

Grease AGMD-010

3

Component direction arrow for dis-assembly and sequence number.

Note: Reverse for assembly

Nozzle and Needle Removal

Use 10mm socket wrench.Tighten to a torque of 18.1 - 20.35

Nm [13.4 - 15 lbf.ft]

Packing Removal

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1.8 - 2.2 Nm

[1.3 - 1.6 lbf.ft]

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3mm www.carlisleft.com

Cam Removal

3mm

3mm

Piston and Spring Removal

MAINTENANCE

1.8 - 2.2 Nm

[1.3 - 1.6 lbf.ft]

3mm

EN

5mm

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EN

TROUBLESHOOTING SPRAY PERFORMANCE

CONDITION

Heavy top or bottom pattern.

CAUSE CORRECTION

Material build-up on air cap, plugged horn holes, centre holes or jets.

Soak cap or tip in suitable solvent and thoroughly clean.

Heavy right or left side pattern.

Material build-up on fluid tip exterior or partially plugged fluid tip.

Replace fluid tip or air cap if necessary.

Fluid tip or cap dirty or damaged.

Replace fluid tip or air cap if necessary.

Left or right side horn holes plugged.

Soak cap or tip in suitable solvent and thoroughly clean.

Dirt or damage on left or right side of fluid tip exterior.

Replace fluid tip or air cap if necessary.

Remedies for the top-heavy, bottom-heavy, right-heavy and left-heavy patterns.

Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the air cap as previously instructed. Also check for dried paint just inside the cap centre hole opening, remove by washing with solvent.

If the defect is not inverted, it is on the fluid tip. Clean tip. If problem persists, renew tip.

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Heavy centre pattern.

Intermittent or 'fluttering' spray fan.

Split spray pattern

Pattern adjustment valve set too low.

Turn out counter clockwise to achieve correct pattern.

EN

Too much material.

Reduce fluid flow by turning fluid needle adjusting screw clockwise.

Reduce fluid pressure.

Material too thick.

Thin to correct consistency.

Atomising air pressure too low.

Increase air pressure.

Loose fluid tip.

Tighten.

Fluid tip not seated correctly in gun head.

Remove fluid tip, clean components, check cone seating on tip and gun for damage or contamination.

Partially obstructed fluid passage or hose.

Clean or replace.

Not enough material flow.

Increase fluid flow by changing fluid tip size, opening needle control knob or increase fluid pressure on pressure feed container.

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Too high horn pressure.

Reduce air pressure by rotating pattern control valve clockwise.

Too much air for fluid quanitity used. Reduce input air pressure.

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Ball end heavy pattern.

Too much fluid flow.

EN

Change fluid tip for smaller size or change air cap for different specification air cap.

Excessive bounce-back.

Too much atomisation air pressure.

Reduce air pressure.

Gun too far from surface.

Check distance (normally 150-

200mm).

Too much fluid flow.

Material too thin.

Runs and sags.

Gun tilted at an angle.

Gun too far from surface.

Thin, sandy coarse finish drying before it flows out.

Too much air pressure.

Fluid flow too low.

Adjust gun or reduce fluid pressure.

Mix properly or apply light coats/reduce fluid flow.

Mount gun at right angle to work.

Check distance.

Reduce air pressure and check spray pattern.

Increase fluid flow by changing fluid tip size, supply pressure or turning needle control knob counter clockwise.

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TROUBLESHOOTING MECHANICAL PERFORMANCE

GENERAL FAULTS CAUSE

No air pressure at gun.

CORRECTION

Check air supply and air line.

EN

Will not spray.

Fluid needle adjustment knob not open enough.

Open fluid needle adjustment knob.

Incorrect needle fitted to gun.

Gun spits paint when triggering on and off.

Excessive needle wear.

Excessive fluid tip wear.

Check fluid tip/needle selection chart and fit correct item.

Replace with new needle.

Replace with new fluid tip.

Gun spits paint when triggering on due to paint build-up inside air cap between spraying operations.

Fluid tip not fitted correctly in gun head.

Fluid tip/needle leakage.

Tighten.

Check for damage or blockage.

Fluid tip not fitted correctly in gun head.

Tighten.

Paint build-up on fluid tip.

Fluid tip/needle leakage.

Check for damage or blockage.

Damaged air cap holes.

Replace with new air cap.

Paint build-up on air cap.

Gradual build-up of bounce-back on gun head.

Thoroughly clean.

Unable to get round spray

Fluid tip or sprayhead incorrectly fitted.

Remove, check components for damage and refit correctly.

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EN

When removing air cap from retaining ring, do not remove the ring seat from the retaining ring.

Damage to the parts may occur. Simply wipe parts clean and reassemble with new or clean air cap.

FLUID FAULTS CAUSE

Fluid tip internal seat scored damaged or worn.

Fluid needle external profile damaged or worn.

Replace.

Replace.

CORRECTION

Contamination on needle or tip mating surfaces preventing good seal.

Thoroughly clean.

Slow fluid leak from fluid tip and needle seat.

Incorrect fluid tip for fluid needle fitted to gun.

Check tip/needle selection chart and fit correct item.

Sluggish needle.

Lubricate packing. (GL-1)

Tight packing nut.

Adjust.

O-Rings damaged or missing.

Replace O-Rings using

AGMDPRO-29X-K5.

Fluid leaking between the spray gun and the intermediate plate.

Locking cam not locked or worn.

Lock cam or replace using

AGMDPRO-406-K.

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EN

FLUID FAULTS CAUSE CORRECTION

Major fluid leak or fluid jetting from fluid tip and needle seat.

Contamination on needle or tip mating surfaces preventing good seal.

Remove tip and needle and thoroughly clean.

Incorrect fluid tip for fluid needle fitted to gun.

Check tip/needle selection chart and fit correct item.

Slow fluid leak from needle packing.

Fluid needle packing worn or loose.

Tighten or replace as necessary.

AIR FAULTS CAUSE CORRECTION

Air Valve Stem contaminated and not correctly seating.

Remove Air Valve Stem and thoroughly clean valve shaft and seating surfaces.

Small air leak from air cap when gun is not triggered.

Air Valve Stem seal damaged or missing.

Replace.

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EN

ASSEMBLY FAULTS CAUSE CORRECTION

Spray gun does not locate onto intermediate plate.

Locking cam is not in the unlock position

Turn locking cam to the unlock position using a 5mm key.

Spray gun is loose when assembled onto intermediate plate.

Locking cam has not been tightened.

Locking Cam has worn.

Turn locking cam fully to the lock position using a 5mm key.

Replace using cam service kit

AGMDPRO-406-K

Spray gun cannot be removed from intermediate plate.

Locking cam is not in the unlock position

Turn locking cam to the unlock position using a 5mm key.

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ACCESSORIES

AGMDPRO-402-K INTERMEDIATE PLATE

REF.

PART No.

DESCRIPTION

1

2

3

4

5

-

-

AGMDPRO-52-K2

AGMDPRO-29X-K5

AGMD-142

INTERMEDIATE PLATE

* LOCKING PIN

AIR TUBE (KIT OF 2)

O RING (KIT OF 5)

SCREW

* Included in Cam Kit AGMDPRO-406-K

Removable location pin - can be removed so intermediate plate can be fitted to existing Special machine adaptors without modification.

AGMDPRO-403-K MACHINE ADAPTOR

REF.

1

2

3

4

PART No.

-

SSF-2048

AGMD-126

AGMD-127

DESCRIPTION

MACHINE ADAPTOR

SCREW

AIR CONNECTOR 1/8'' x 6

AIR CONNECTOR 1/8'' x 8

QTY.

2

5

1

1

QTY.

2

5

1

1

3

EN

Note: Further machine adaptors and robot mounted adaptors available on request.

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NOTES

EN

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NOTES

EN

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EN

WARRANTY POLICY

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid

Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

For specific warranty information please contact Carlisle Fluid Technologies.

Carlisle Fluid Technologies is a global leader in innovative finishing technologies.

Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.

DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid

Technologies, Inc.

© 2019 Carlisle Fluid Technologies,Inc.

All rights reserved.

For technical assistance or to locate an authorised distributor, contact one of our international sales and customer support locations below.

Region Industrial / Automotive Automotive Refinishing

Americas

Tel: 1-888-992-4657

Fax: 1-888-246-5732

Tel: 1-800-445-3988

Fax: 1-800-445-6643

Europe, Africa,

Middle East,

India

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

China

Tel: +8621-3373 0108

Fax: +8621-3373 0308

Japan

Tel: +81 45 785 6421

Fax: +81 45 785 6517

Australia

Tel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

For the latest information about our products, visit www.carlisleft.com

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