Fleck 7000SXT water softener Service Manual

Model 7000SXT
Service Manual
IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference
Table of Contents
Job Specification Sheet ......................................................................................................................................... 3
Installation Instructions .......................................................................................................................................... 4
Start-Up Instructions .............................................................................................................................................. 5
Timer Features ...................................................................................................................................................... 6
Timer Operation ..................................................................................................................................................... 9
Master Programming Mode Chart ........................................................................................................................11
Master Programming Mode ................................................................................................................................. 13
User Programming Mode .................................................................................................................................... 19
Diagnostic Programming Mode ........................................................................................................................... 20
Powerhead Assembly .......................................................................................................................................... 22
Valve Assembly ................................................................................................................................................... 24
Bypass Assembly ................................................................................................................................................ 26
2310 Safety Brine Valve ...................................................................................................................................... 27
Troubleshooting ................................................................................................................................................... 28
Removing Gear Box Assembly ............................................................................................................................ 31
Inserting Circuit Board ......................................................................................................................................... 32
Connecting the Circuit Board............................................................................................................................... 33
Water Conditioner Flow Diagrams ....................................................................................................................... 34
Injector Flow Data................................................................................................................................................ 37
Meter Flow Data .................................................................................................................................................. 38
Dimensions .......................................................................................................................................................... 39
IMPORTANT PLEASE READ:
•
The information, specifications and illustrations in this manual are based on the latest information available at the time of
printing. The manufacturer reserves the right to make changes at any time without notice.
•
This manual is intended as a guide for service of the valve only. System installation requires information from a number of
suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.
•
This unit is designed to be installed on potable water systems only.
•
This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be
required at the time of installation.
•
If daytime operating pressure exceeds 80 psi (5.5 bar), nighttime pressures may exceed pressure limits. A pressure reducing
valve must be installed.
•
Do not install the unit where temperatures may drop below 32°F (0°C) or above 110°F (43°C).
•
Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.
•
Do not strike the valve or any of the components.
•
Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly
condition water, or damage to product.
•
A prefilter should be used on installations in which free solids are present.
•
In some applications local municipalities treat water with Chloramines. High Chloramine levels may damage valve components.
•
Correct and constant voltage must be supplied to the control valve to maintain proper function.
Job Specification Sheet
Job Number: __________________
Model Number: ________________
Water Hardness: ___________________ ppm or gpg
Capacity Per Unit: ______________
Mineral Tank Size: ___________ Diameter: ___________ Height:
Salt Setting per Regeneration: _____________________________________________
1.
Type of Timer:
A.
7 Day or 12 Day
2.
Downflow
3.
Meter Size:
4.
5.
Upflow
B. Meter Initiated
Upflow Variable
A.
3/4” Std Range (125 - 2,100 gallon setting)
B.
3/4” Ext Range (625 - 10,625 gallon setting)
C.
1” Std Range (310 - 5,270 gallon setting)
D.
1” Ext Range (1,150 - 26,350 gallon setting)
E.
1 1/2” Std Range (625 - 10,625 gallon setting)
F.
1 1/2” Ext Range (3,125 - 53,125 gallon setting)
G.
2” Std Range (1,250 - 21,250 gallon setting)
H.
2” Ext Range (6,250 - 106,250 gallon setting)
I.
3” Std Range (3,750 - 63,750 gallon setting)
J.
3” Ext Range (18,750 - 318,750 gallon setting)
K.
Electronic __________ Pulse Count __________ Meter Size
System Type:
A.
System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B.
System #4: Time Clock
C.
System #4: Twin Tank
D.
System #5: 2-5 Tanks, 2 Meters, Interlock
E.
System #6: 2-5 Tanks, 1 Meter, Series Regeneration
F.
System #7: 2-5 Tanks, 1 Meter, Alternating
G.
System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H.
System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings units on and offline based on flow.
Timer Program Settings:
A.
Backwash: ____________________ Minutes
B.
Brine and Slow Rinse: ___________ Minutes
C.
Rapid Rinse: ___________________Minutes
D.
Brine Tank Refill: ________________Minutes
E.
Pause Time: __________________ Minutes
F.
Second Backwash: ______________Minutes
6.
Drain Line Flow Control: ____________ gpm
7.
Brine Line Flow Controller: __________________ gpm
8.
Injector Size#: _____________________
9.
Piston Type:
A.
Hard Water Bypass
B.
No Hard Water Bypass
Page 3
Installation Instructions
WATER PRESSURE: A minimum of 20 psi (1.3 bar) of water pressure is required for regeneration valve to operate effectively.
ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are available.
Please make sure your voltage supply is compatible with your unit before installation.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily
with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of
the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain to prevent air breaks and back flow.
BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with one.
CAUTION: Water pressure is not to exceed 125 psi (8.6 bar), water temperature is not to exceed 110°F (43.3°C), and the unit
cannot be subjected to freezing conditions.
Installation Instructions
1.
Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.
2.
During cold weather, the installer should warm the valve to room temperature before operating.
3.
All plumbing should be done in accordance with local plumbing codes. The pipe size for residential drain line should be
a minimum of 1/2” (12.7 mm). Backwash flow rates in excess of 7 gpm (26.4Lpm) or length in excess of 20’ (6 M) require
3/4” (99 mm) drain line. Commercial drain lines should be the same size as the drain line flow control.
4.
Refer to the dimensional drawing for cutting height of the distributor tube. If there is no dimensional drawing, cut the
distributor tube flush with the top of the tank.
5.
Lubricate the distributor O-ring seal and tank O-ring seal. Place the main control valve on tank.
Note: Only use silicone lubricant.
6.
Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting
(DLFC). Leave at least 6” (15.2 cm) between the DLFC and solder joints when soldering pipes
that are connected on the DLFC. Failure to do this could cause interior damage to the DLFC.
7.
Teflon tape is the only sealant to be used on the drain fitting. The drain from twin tank units may
be run through a common line.
8.
Make sure that the floor is clean beneath the salt storage tank and that it is level.
9.
Place approximately 1” (2.54 cm) of water above the grid plate. If a grid is not utilized, fill to the
top of the air check in the salt tank. Do not add salt to the brine tank at this time.
10. On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold
soft water tap nearby and let run a few minutes or until the system is free from foreign material
(usually solder) that may have resulted from the installation. Once clean, close the water tap.
11. Slowly place the by-pass in service position and let water flow into the mineral tank. When water
flow stops, slowly open a cold water tap nearby and let run until the air is purged from the unit.
12. Plug unit into an electrical outlet. Note: All electrical connections must be connected according to
local codes. (Be certain the outlet is uninterrupted).
NOTE: Residential
Air Check Valve
Pictured Above
Page 4
Start-Up Instructions
The water softener should be installed with the inlet, outlet, and drain connections made in accordance with the
manufacturer’s recommendations, and to meet applicable plumbing codes.
NOTE: The valve control may need to reset to the home position when it is powered up. If it does, the motor will
run and the display will read “UD SYNC” to show that it is synchronizing the upper drive. When this is complete,
the motor will stop and the display will show the time of day.
1. Press the extra cycle button and hold it for five seconds to trigger a manual regeneration and advance the
valve to the first regeneration position. Pressing the extra cycle button while the unit is in a regeneration cycle
will cause the valve to advance to the next position.
2. Position the valve to backwash. Ensure the drain line flow remains steady for 10 minutes or until the water
runs clear (see above).
3. Position the valve to the brine / slow rinse position. Ensure the unit is drawing water from the brine tank (this
step may need to be repeated).
4. Position the valve to the rapid rinse position. Check the drain line flow, and run for 5 minutes or until the water
runs clear.
5. Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired
rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration.
6. Replace control box cover.
7. Put salt in the brine tank.
NOTE: Do not use granulated or rock salt.
Page 5
Timer Features
Parameter
Display
Data
Display
PM
Indicator
Error/
Information
Icon
Flow Indicator
Service
Icon
x1000 Indicator
Programming
Icon
Extra Cycle
Button
Up
Button
Down
Button
Features of the SXT:
• Power backup that continues to keep time and the passage of days for a minimum of 48 hours in the event of
power failure. During a power outage, the control goes into a power-saving mode. It does not monitor water
usage during a power failure, but it does store the volume remaining at the time of power failure.
• Settings for both valve (basic system) and control type (method used to trigger a regeneration).
• Day-of-the-Week controls.
• While in service, the display alternates between time of day, volume remaining or days to regeneration, and
tank in service (twin tank systems only).
• The Flow Indicator flashes when outlet flow is detected.
• The Service Icon flashes if a regeneration cycle has been queued.
• A regeneration can be triggered immediately by pressing the Extra Cycle button for five seconds. During
regeneration, the user can force the control to advance to the next cycle step immediately by pressing the
Extra Cycle button.
• The Parameter display shows the current Cycle Step (BW, BF, RR, etc) during regeneration, and the Data
display counts down the time remaining for that cycle step. While the valve is transferring to a new cycle step,
the display will flash.
• The Parameter display will identify the destination cycle step (BW, BF, RR, etc) and the Data display will read
“----”. Once the valve reaches the cycle step, the display will stop flashing and the Data display will change to
the time remaining.
Setting the Time of Day
1. Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the
parameter display reads TD.
2. Adjust the displayed time with the Up and Down buttons.
3. When the desired time is set, press the Extra Cycle button to resume normal operation. The unit will also
return to normal operation after 5 seconds if no buttons are pressed.
Page 6
Timer Features
Queueing a Regeneration
1. Press the Extra Cycle button. The service icon will flash to indicate that a regeneration is queued.
2. To cancel a queued regeneration, press the Extra Cycle button.
Regenerating Immediately
Press and hold the Extra Cycle button for five seconds.
Page 7
Timer Operation
Meter Immediate Control
A Meter Immediate Control measures water usage and regenerates the system as soon as the calculated system
capacity is depleted. The control calculates the system capacity by dividing the unit capacity (typically expressed
in grains/unit volume) by the feedwater hardness and subtracting the reserve. Meter Immediate systems generally
do not use a reserve volume. However, in twin tank systems with soft-water regeneration, the reserve capacity
should be set to the volume of water used during regeneration to prevent hard water break-through. A Meter
Immediate control will also start a regeneration cycle at the programmed regeneration time if a number of days
equal to the regeneration day override pass before water usage depletes the calculated system capacity.
Meter Delayed Control
A Meter Delayed Control measures water usage and regenerates the system at the programmed regeneration
time after the calculated system capacity is depleted. As with Meter Immediate systems, the control calculates the
system capacity by dividing the unit capacity by the feedwater hardness and subtracting the reserve. The reserve
should be set to insure that the system delivers treated water between the time the system capacity is depleted
and the actual regeneration time. A Meter Delayed control will also start a regeneration cycle at the programmed
regeneration time if a number of days equal to the regeneration day override pass before water usage depletes
the calculated system capacity.
Time Clock Delayed Control
A Time Clock Delayed Control regenerates the system on a timed interval. The control will initiate a regeneration
cycle at the programmed regeneration time when the number of days since the last regeneration equals the
regeneration day override value.
Day of the Week Control
This control regenerates the system on a weekly schedule. The schedule is defined in Master Programming by
setting each day to either “off” or “on.” The control will initiate a regeneration cycle on days that have been set to
“on” at the specified regeneration time.
Control Operation During Regeneration
During regeneration, the control displays a special regeneration display. In this display, the control shows the
current regeneration step number the valve is advancing to, or has reached, and the time remaining in that step.
The step number that displays flashes until the valve completes driving to this regeneration step position. Once all
regeneration steps are complete the valve returns to service and resumes normal operation.
Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle
step position and resumes normal step timing.
Control Operation During Programming
The control only enters the Program Mode with the valve in service. While in the Program Mode, the control
continues to operate normally monitoring water usage and keeping all displays up to date. Control programming is
stored in memory permanently, eliminating the need for battery backup power.
Page 8
Timer Operation
Manually Initiating a Regeneration
1. When timer is in service, press the Extra Cycle button for 5 seconds on the main screen.
2. The timer advances to Regeneration Cycle Step #1 (backwash), and begins programmed time count down.
3. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #2 (brine draw & slow rinse).
4. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #3 (backwash).
5. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #4 (rapid rinse).
6. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #5 (brine refill).
7. Press the Extra Cycle button once more to advance the valve back to in service.
NOTE: If the unit is a filter or upflow, the cycle step order may change.
NOTE: A queued regeneration can be initiated by pressing the Extra Cycle button. To clear a queued regeneration, press the Extra Cycle button again to cancel. If regeneration occurs for any reason prior to the delayed
regeneration time, the manual regeneration request will be cleared.
Control Operation During A Power Failure
The SXT includes integral power backup. In the event of power failure, the control shifts into a power-saving
mode. The control stops monitoring water usage, and the display and motor shut down, but it continues to keep
track of the time and day for a minimum of 48 hours.
The system configuration settings are stored in a non-volatile memory and are stored indefinitely with or without
line power. The Time of Day flashes when there has been a power failure. Press any button to stop the Time of
Day from flashing.
If power fails while the unit is in regeneration, the control will save the current valve position before it shuts down.
When power is restored, the control will resume the regeneration cycle from the point where power failed. Note
that if power fails during a regeneration cycle, the valve will remain in it’s current position until power is restored.
The valve system should include all required safety components to prevent overflows resulting from a power
failure during regeneration.
The control will not start a new regeneration cycle without line power. If the valve misses a scheduled
regeneration due to a power failure, it will queue a regeneration. Once power is restored, the control will initiate
a regeneration cycle the next time that the Time of Day equals the programmed regeneration time. Typically,
this means that the valve will regenerate one day after it was originally scheduled. If the treated water output is
important and power interruptions are expected, the system should be setup with a sufficient reserve capacity to
compensate for regeneration delays.
Page 9
Master Programming Mode Chart
Master Programming Options
Abbreviation
Parameter
Option
Abbreviation
GAL
DF
VT
CT
Display Format
Valve Type
Control Type
TS
Number of Tanks
Tank in Service
Gallons
Ltr
Liters
Cu
Cubic Meters
St1b
Standard Downflow/Upflow Single Backwash
St2b
Standard Downflow/Upflow Double Backwash
Fltr
Filter
UFbF
Upflow Brine First
8500
TwinFlo100SXT
Othr
Other
Fd
Meter (Flow) Delayed
FI
Meter (Flow) Immediate
tc
Time Clock
dAY
NT
Options
Day of Week
1
Single Tank System
2
Two Tank System
U1
Tank 1 in Service
U2
Tank 2 in Service
C
Unit Capacity
Unit Capacity (Grains)
H
Feedwater
Hardness
Hardness of Inlet Water
RS
Reserve Selection
SF
Safety Factor
RC
Fixed Reserve
Capacity
SF
Percentage Safety Factor
rc
Fixed Reserve Capacity
Percentage of the system capacity to be used as a
reserve
Fixed volume to be used as a reserve
DO
Day Override
The system’s day override setting
RT
Regen Time
The time of day the system will regenerate
BW, BD, RR,
BF
Regen Cycle Step
Times
The time duration for each regeneration step. Adjustable from OFF and 0-199 minutes.
NOTE: If “Othr” is chosen under “Valve Type”, then
R1, R2, R3, etc, will be displayed instead
D1, D2, D3, D4,
D5, D6, & D7
Day of Week
Settings
Regeneration setting (On or OFF) for each day of the
week on day-of-week systems
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 10
Master Programming Mode Chart
Master Programming Options
CD
FM
K
Current Day
Flow Meter Type
Meter Pulse Setting
The Current day of the week
t0.7
3/4” Turbine Meter
P0.7
3/4” Paddle Wheel Meter
t1.0
1” Turbine Meter
P1.0
1” Paddle Wheel Meter
t1.5
1.5” Turbine Meter
P1.5
1.5” Paddle Wheel Meter
Gen
Generic or Other Meter
Meter pulses per gallon for generic/other flow meter
NOTES:
Some items may not be shown depending on timer configuration.
The timer will discard any changes and exit Master Programming Mode if any button is not pressed for
sixty seconds.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 11
Master Programming Mode
When the Master Programming Mode is entered, all available option setting displays may be viewed and set as
needed. Depending on current option settings, some parameters cannot be viewed or set.
Setting the Time of Day
1. Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the
parameter display reads TD.
2. Adjust the displayed time with the Up and Down buttons.
3. When the desired time is set, press the Extra Cycle button to resume normal operation. The unit will also
return to normal operation after 5 seconds if no buttons are pressed.
Entering Master Programming Mode
Set the Time Of Day display to 12:01 P.M. Press the Extra Cycle button (to exit Setting Time of Day mode). Then
press and hold the Up and Down buttons together until the programming icon replaces the service icon and the
Display Format screen appears.
Exiting Master Programming Mode
Press the Extra Cycle button to accept the displayed settings and cycle to the next parameter. Press the
Extra Cycle button at the last parameter to save all settings and return to normal operation. The control
will automatically disregard any programming changes and return to normal operation if it is left in Master
Programming mode for 5 minutes without any keypad input.
Resets:
Soft Reset: Press and hold the Extra Cycle and Down buttons for 25 seconds while in normal Service mode.
This resets all parameters to the system default values, except the volume remaining in meter immediate or meter
delayed systems and days since regeneration in the time clock system.
Master Reset: Hold the Extra Cycle button while powering up the unit. This resets all of the parameters in the
unit. Check and verify the choices selected in Master Programming Mode.
1. Display Format (Display Code DF)
This is the first screen that appears when entering Master Programming Mode. The Display Format setting
specifies the unit of measure that will be used for volume and how the control will display the Time of Day. This
option setting is identified by “DF” in the upper left hand corner of the screen. There are three possible settings:
Display Format Setting
Unit of Volume
GAL
U.S. Gallons
12-Hour AM/PM
Time Display
Ltr
Liters
24-Hour
Cu
Cubic Meters
24-Hour
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 12
Master Programming Mode
2. Valve Type (Display Code VT)
Press the Extra Cycle button. Use this display to set the Valve Type. The Valve Type setting specifies the type of
cycle that the valve follows during regeneration. Note that some valve types require that the valve be built with
specific subcomponents. Ensure the valve is configured properly before changing the Valve Type setting. This
option setting is identified by “VT” in the upper left hand corner of the screen. There are 6 possible settings:
Abbreviation
Parameter
St1b
Standard Downflow/Upflow, Single Backwash
St2b
Standard Downflow/Upflow, Double Backwash
Fltr
Filter
UFbF
Upflow Brine First
8500
TwinFlo 100
Othr
Other
3. Control Type (Display Code CT)
Press the Extra Cycle button. Use this display to set the Control Type. This specifies how the control determines
when to trigger a regeneration. For details on how the various options function, refer to the “Timer Operation”
section of this service manual. This option setting is identified by “CT” in the upper left hand corner of the screen.
There are four possible settings:
Meter Delayed:
Meter Immediate:
Time Clock:
Day of Week:
Fd
FI
tc
dAY
4. Number of Tanks (Display Code NT)
Press the Extra Cycle button. Use this display to set the Number of Tanks in your system. This option setting is
identified by “NT” in the upper left hand corner of the screen. There are two possible settings:
Single Tank System:
Two-Tank System:
1
2
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 13
Master Programming Mode
5. Tank in Service (Display Code TS)
Press the Extra Cycle button. Use this display to set whether tank one or tank two is in service. This option setting
is identified by “TS” in the upper left hand corner of the screen. This parameter is only available if the number of
tanks has been set to 2. There are two possible settings:
Tank One in Service:
Tank Two in Service:
U1
U2
6. Unit Capacity (Display Code C)
Press the Extra Cycle button. Use this display to set the Unit Capacity. This setting specifies the treatment
capacity of the system media. Enter the capacity of the media bed in grains of hardness when configuring a
softener system, and in the desired volume capacity when configuring a filter system. This option setting is
identified by “C” in the upper left hand corner of the screen. The Unit Capacity parameter is only available if the
control type has been set to one of the metered options. Use the Up and Down buttons to adjust the value as
needed.
Range: 1-999,900 grain capacity
7. Feedwater Hardness (Display Code H)
Press the Extra Cycle button. Use this display to set the Feedwater Hardness. Enter the feedwater hardness in
grains per unit volume for softener systems, or 1 for filter systems. This option setting is identified by “H” in the
upper left hand corner of the screen. The feedwater hardness parameter is only available if the control type has
been set to one of the metered options. Use the Up and Down buttons to adjust the value as needed.
Range: 4-199 hardness
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 14
Master Programming Mode
8. Reserve Selection (Display Code RS)
Press the Extra Cycle button. Use this display to set the Safety Factor. Use this display to select the type of
reserve to be used in your system. This setting is identified by “RS” in the upper left-hand corner of the screen.
The reserve selection parameter is only available if the control type has been set to one of the metered options.
There are two possible settings.
FS
Safety Factor
rc
Fixed Reserve Capacity
9. Safety Factor (Display Code SF)
Press the Extra Cycle button. Use this display to set the Safety Factor. This setting specifies what percentage of
the system capacity will be held as a reserve. Since this value is expressed as a percentage, any change to the
unit capacity or feedwater hardness that changes the calculated system capacity will result in a corresponding
change to the reserve volume.This option setting is identified by “SF” in the upper left hand corner of the screen.
Use the Up and Down buttons to adjust the value from 0 to 50% as needed.
Range: 0-50%
10. Fixed Reserve Capacity (Display Code RC)
Press the Extra Cycle button. Use this display to set the Reserve Capacity. This setting specifies a fixed
volume that will be held as a reserve. The reserve capacity cannot be set to a value greater than one-half of the
calculated system capacity. The reserve capacity is a fixed volume and does not change if the unit capacity or
feedwater hardness are changed. This option setting is identified by “RC” in the upper left-hand corner of the
screen. Use the Up and Down buttons to adjust the value as needed.
Range: 0-half the calculated capacity
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 15
Master Programming Mode
11. Day Override (Display Code DO)
Press the Extra Cycle button. Use this display to set the Day Override. This setting specifies the maximum
number of days between regeneration cycles. If the system is set to a timer-type control, the day override setting
determines how often the system will regenerate. A metered system will regenerate regardless of usage if the
days since last regeneration cycle equal the day override setting. Setting the day override value to “OFF” disables
this function. This option setting is identified by “DO” in the upper left hand corner of the screen. Use the Up and
Down buttons to adjust the value as needed.
Range: Off-99 days
12. Regeneration Time
Press the Extra Cycle button. Use this display to set the Regeneration Time. This setting specifies the time of day
the control will initiate a delayed, manually queued, or day override triggered regeneration. This option setting is
identified by “RT” in the upper left hand corner of the screen. Use the Up and Down buttons to adjust the value as
needed.
13. Regeneration Cycle Step Times
Press the Extra Cycle button. Use this display to set the Regeneration Cycle Step Times. The different
regeneration cycles are listed in sequence based on the valve type selected for the system, and are identified
by an abbreviation in the upper left-hand corner of the screen. The abbreviations used are listed below. If the
system has been configured with the “OTHER” valve type, the regeneration cycles will be identified as R1, R2,
R3, R4, R5, and R6. Each cycle step time can be set from 0 to 199 minutes, or “OFF.” Setting a cycle step to
“OFF” will disable all of the following steps. Setting a cycle step time to 0 will cause the control to skip that step
during regeneration, but keeps the following steps available. Use the Up and Down buttons to adjust the value as
needed. Press the Extra Cycle button to accept the current setting and move to the next parameter.
Cycle Step
Abbreviation
BD
Brine Draw
BF
Brine Fill
BW
Backwash
RR
Rapid Rinse
SV
Service
Range: 0-199 minutes
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 16
Master Programming Mode
14. Day of Week Settings
Press the Extra Cycle button. Use this display to set the regeneration schedule for a system configured as a Day
of Week control. The different days of the week are identified as D1, D2, D3, D4, D5, D6, and D7 in the upper
left-hand corner of the display. Set the value to “ON” to schedule a regeneration or “OFF” to skip regeneration for
each day. Use the Up and Down buttons to adjust the setting as needed. Press the Extra Cycle button to accept
the setting and move to the next day. Note that the control requires at least one day to be set to “ON.” If all 7 days
are set to “OFF”, the unit will return to Day One until one or more days are set to “ON.”
15. Current Day (Display Code CD)
Press the Extra Cycle button. Use this display to set the current day on systems that have been configured as
Day of Week controls. This setting is identified by “CD” in the upper left-hand corner of the screen. Use the Up
and Down buttons to select from Day 1 through Day 7.
16. Flow Meter Type (Display Code FM)
Press the Extra Cycle button. Use this display to set the type of flow meter connected to the control. This option
setting is identified by “FM” in the upper left-hand corner of the screen. Use the Up and Down buttons to select
one of the 7 available settings.
t0.7
Fleck 3/4” Turbine Meter
P0.7
Fleck 3/4” Paddle Wheel Meter
t1.0
Fleck 1” Turbine Meter
P1.0
Fleck 1” Paddle Wheel Meter
t1.5
Fleck 1 1/2” Turbine Meter
P1.5
Fleck 1 1/2” Paddle Wheel Meter
GEn
Generic/Other Meter
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 17
Master Programming Mode
17. Meter Pulse Setting (Display Code K)
Press the Extra Cycle button. Use this display to specify the meter pulse setting for a non-standard flow meter.
This option setting is identified by “K” in the upper left-hand corner of the screen. Use the Up and Down buttons to
enter the meter constant in pulses per unit volume.
18. Press the Extra Cycle button to save all settings and exit Master Programming Mode.
Page 18
User Programming Mode
User Programming Mode Options
Abbreviation
Parameter
Description
DO
Day Override
The timer’s day override setting
RT
Regeneration Time
The time of day that the system
will regenerate (meter delayed,
timeclock, and day-of-week
systems)
H
Feed Water Hardness
The hardness of the inlet water used to calculate system capacity
for metered systems
RC
Reserve Capacity
The fixed reserve capacity
CD
Current Day
The current day of week
NOTES:
Some items may not be shown depending on timer configuration.
The timer will discard any changes and exit User Mode if any button is not pressed for sixty seconds.
User Programming Mode Steps
1. Press the Up and Down buttons for five seconds while in service, and the time of day is NOT set to 12:01 PM.
2. Use this display to adjust the Day Override. This option setting is identified by “DO” in the upper left hand
corner of the screen.
3. Press the Extra Cycle button. Use this display to adjust the Regeneration Time. This option setting is identified
by “RT” in the upper left hand corner of the screen.
4. Press the Extra Cycle button. Use this display to adjust the Feed Water Hardness. This option setting is
identified by “H” in the upper left hand corner of the screen.
Range: 4-199 hardness
Page 19
User Programming Mode
5. Press the Extra Cycle button. Use this display to adjust the Fixed Reserve Capacity. This option setting is
identified by “RC” in the upper left-hand Corner of the screen.
6. Press the Extra Cycle button. Use this display to set the Current Day of the Week. This option setting is
identified by “CD” in the upper left hand corner of the screen.
7. Press the Extra Cycle button to end User Programming Mode.
Page 20
Diagnostic Programming Mode
Diagnostic Programming Mode Options
Abbreviation
Parameter
Description
FR
Flow Rate
Displays the current outlet flow rate
PF
Peak Flow Rate
Displays the highest flow rate measured since the last regeneration
HR
Hours in Service
Displays the total hours that the unit has been in service
VU
Volume Used
Displays the total volume of water treated by the unit
RC
Reserve Capacity
Displays the system’s reserve capacity calculated from the system
capacity, feedwater hardness, and safety factor
SV
Software Version
Displays the software version installed on the controller
NOTES:
Some items may not be shown depending on timer configuration.
The timer will exit Diagnostic Mode after 60 seconds if no buttons are pressed.
Press the Extra Cycle button to exit Diagnostic Mode at any time.
Diagnostic Programming Mode Steps
1. Press the Up and Extra Cycle buttons for five seconds while in service.
2. Use this display to view the current Flow Rate. This option setting is identified by “FR” in the upper left hand
corner of the screen.
3. Press the Up button. Use this display to view the Peak Flow Rate since the last regeneration cycle. This
option setting is identified by “PF” in the upper left hand corner of the screen.
4. Press the Up button. Use this display to view the Hours in Service since the last regeneration cycle. This
option setting is identified by “HR” in the upper left hand corner of the screen.
5. Press the Up button. Use this display to view the Volume Used since the last regeneration cycle. This option
setting is identified by “VU” in the upper left hand corner of the screen.
Page 21
Diagnostic Programming Mode
6. Press the Up button. Use this display to view the Reserve Capacity. This option setting is identified by “RC” in
the upper left hand corner of the screen.
7. Press the Up button. Use this display to view the Software Version. This option setting is identified by “SV” in
the upper left hand corner of the screen.
8. Press the Extra Cycle button to end Diagnostic Programming Mode.
Page 22
Notes
Page 23
Powerhead Assembly
11
6
17
13
1
2
5
4
11
7
18
16
9
12
10
3
11
8
15
14
BR61501-7000SXT
Page 24
Powerhead Assembly
Item No.
Quantity
Part No.
Description
1 ......................1 ...................... 10218 ........................ Switch, Micro
2 ......................1 ...................... 40978 ........................ Support, Upper Bearing
3 ......................1 ...................... ??40595 .................... Circuit Board
4 ......................1 ...................... 40702 ........................ Shaft, Drive/Encoder
5 ......................1 ...................... 40703 ........................ Gear, Main Drive
6 ......................1 ...................... 40704 ........................ Cam, Brine, Downflow
7 ......................1 ...................... 40979 ........................ Plate, Lower Support
8 ......................1 ...................... 61430 ........................ Cover Assy
1
40708-00................... Cover, Gray, 7000
1
18728 ........................ Nut, Tinnerman, U Type, 8-32
1
19367 ........................ Screw, Designer Cover, Thumb
1
40982 ........................ Label, Control Panel, 7000
1
41122 ........................ O-ring, -007
9 ......................1 ...................... 40980 ........................ Back Plate
10 .....................3 ...................... 40967 ........................ Screw, Slotted Hx Wshr Hd, 1/4-20 x 1 LG
11......................5 ...................... 13602 ........................ Screw, Phil Rd Hd, 6-32 x 5/16
12 .....................1 ...................... 12473 ........................ Screw, Hx Wshr Hd, #10-24 x .625
13 .....................2 ...................... 11805 ........................ Screw, Rd Hd, 4-40 x 5/8 Type 1
14 .....................1 ...................... 40981 ........................ Transformer, US 24V, 9.6 VA
Transformer (24V)
Receptable, 2 Circuit Molex
Wire
15 .....................2 ...................... 19791-01................... Meter Cable Assy, Turbine
16 .....................1 ...................... 41122 ........................ O-ring, -007
17 .....................1 ...................... 42349 ........................ Motor, 24V, 2 rpm, 7000
18 .....................1 ...................... 19367 ........................ Screw, Designer Cover, Thumb
Not Shown
1 ...................... 41091 ........................ Label, Blank Protective
1 ...................... 40638 ........................ Pouch, Bubble Wrap
1 ...................... 41086 ........................ Transformer, 230V/24V, European Version
1 ...................... 40654 ........................ Carboard, Timer, Single
1 ...................... 40960-03................... Label, UL Nameplate
Page 25
Valve Assembly
61500-7000EXP_REVC
Item No.
Quantity
Part No.
Description
1 ......................... 1 ..........................61050............................ Valve Body Assembly, 7000, 32 mm Dist
2 ......................... 1 ..........................61452-10 ...................... Piston Assembly, 7000, Softener, D/F 35 gpm
61453-10 ...................... Piston Assembly, 7000, Softener, D/F 28 gpm
61452-20 ...................... Piston Assembly, 7000, Filter 35 gpm
3 ......................... 3 ..........................40576............................ Clip, H, Plastic, 7000
4 ......................... 1 ..........................61438............................ Seal & Spacer Kit, 7000, D/F
5 ......................... 1 ..........................60016-01 ...................... Brine Valve Assembly, 7000, 560CD
6 ......................... 1 ..........................40577............................ Turbine Meter Assembly, 7000
7 ......................... 1 ..........................61XXX .......................... Injector Assembly, 7000
Part Number
Injector Number
61454-000...................#000
61454-00.....................#00
61454-0.......................#0
61454-1.......................#1
Page 26
Valve Assembly Parts List
Item No.
No. Req’d
Part Number
Description
Part No.
Injector No.
61454-2.............#2
61454-3.............#3
61454-4.............#4
61454-5.............#5
8.................... 1 ...................... 40556 ................. Cap, Injector
9.................... 1 ...................... 61XXX ................ BLFC Assemblies
Part No.
BLFC Size
GPM
61450-00...........3/8” ...................... Blank
61450-12...........3/8” ...................... 0.125
61450-25...........3/8” ...................... 0.25
61450-50...........3/8” ...................... 0.50
61450-100.........3/8” ...................... 1.0
61451-00...........1/2” ...................... Blank
61451-12...........1/2” ...................... 0.125
61451-25...........1/2” ...................... 0.25
61451-50...........1/2” ...................... 0.50
61451-100.........1/2” ...................... 1.0
10.................. 1 ..................... 61XXX ................. DLFC Assemblies
Part No.
DLFC Size
GPM
61455-00...........3/4” ...................... Blank
61455-17...........3/4” ...................... 1.7
61455-20...........3/4” ...................... 2.0
61455-24...........3/4” ...................... 2.4
61455-30...........3/4” ...................... 3.0
61455-35...........3/4” ...................... 3.5
61455-40...........3/4” ...................... 4.0
61455-45...........3/4” ...................... 4.5
61455-50...........3/4” ...................... 5.0
61455-60...........3/4” ...................... 6.0
61455-70...........3/4” ...................... 7.0
61456-00...........1” ......................... Blank
61456-8.0..........1” ......................... 8.0
61456-9.0..........1” ......................... 9.0
61456-10...........1” ......................... 10.0
61456-12...........1” ......................... 12.0
61456-15...........1” ......................... 15.0
61456-20...........1” ......................... 20.0
61456-25...........1” ......................... 25.0
61456-30...........1” ......................... 0.0
11 .................................. 1 ...... 13303-01 ............ O-ring, -021, 560CD
12.................................. 2 ...... 13302-01 ............ O-ring, -014, 560CD
13.................................. 1 ...... 40946 ................. Clip, Brine Retaining
14.................................. 1 ...... 40945 ................. Clip, Drain Retaining
15.................................. 1 ...... 40950 ................. Screen, Injector, 7000
16.................................. 1 ...... 40951 ................. O-ring, -220
17.................................. 1 ...... 18280 ................. Collector, Top, 1” x .011, Gray
18.................................. 1 ...... 61419 ................. Kit, 1.05” Distributor, Adapter
19.................................. 1 ...... 19054 ................. O-ring, -124
20.................................. 1 ...... 40538 ................. Retainer, 32 mm, O-ring Dist, 7000
23.................................. 1 ...... 61XXX ................ DLFC Kits
Not Shown
18569 ................. Retainer Tank Seal
40677 ................. Tube, Distributor, 32 mm
40924 ................. Distributor, 32 mm
40697-02 ............ Collector, 32 mm Bayonet
12763-10 ............ Stuffer Tool Assy, 7000
18303 ................. O-ring, -336, Top of Tank
Filter Valves
40947-01 ............ Plug, Brine Valve, w/O-ring
40990-01 ............ Plug, Injector, w/O-ring
Page 27
Bypass Assembly
41118_REVA
41147_REVA
IMPORTANT
To bypass the valve, turn bypass knob on both
sides of the valve to bypass position.
When returning to service, put the inlet into
service before the outlet.
Item No.
Quantity
Part No.
Description
1 ..........................1................... 40569 ..................... Bypass Assembly, 7000, Less Clip
2 ..........................2................... 42414-01................ Connector Assembly, 3/4” NPT, 7000, Plastic
2................... 42414-11 ................ Connector Assembly, 3/4” BSP, 7000, Plastic
2................... 61561 ..................... Connector Assembly, 1” NPT, 7000, Brass
2................... 61561-10................ Connector Assembly, 1” BSP, 7000, Brass
2................... 40563-01................ Connector Assembly, 1” NPT, 7000, Plastic
2................... 40563-11 ................ Connector Assembly, 1” BSP, 7000, Plastic
2................... 40565-01................ Connector Assembly, 1-1/4”, NPT, 7000, Plastic
2................... 40565-11 ................ Connector Assembly, 1-1/4” BSP. 7000, Plastic
2................... 61562 ..................... Connector Assembly, 1-1/2” NPT, 7000, Brass
2................... 61562-10................ Connector Assembly, 1-1/2” BSP, 7000, Brass
2................... 42241-01................ Connector Assembly, 1-1/2” NPT, 7000, Plastic
2................... 42241-11 ................ Connector Assembly, 1-1/2” BSP, 7000, Plastic
3 ..........................2................... 61626 ..................... Connector Assembly, 3/4” and 1” Sweat, 7000
2................... 41242-01................ Connector Assembly, 1” and 1-1/4”, Sweat, 7000
2................... 41243-01................ Connector Assembly, 1-1/4” and 1-1/2”, Sweat, 7000
4 ..........................2
40576 ..................... Clip, H, Plastic, 7000
5 ..........................1................... 40951 ..................... O-ring, -220
Not Shown ..........1................... 61462 ..................... By-Pass Service Kit, 7000 (Includes all internal parts for
7000 bypass assembly - bypass body not included)
Page 28
2310 Safety Brine Valve
Item No.
Quantity
Part No.
Description
1 ....................1 ......................19645.......................... Body, Safety Brine Valve, 2310
2 ....................1 ......................19803.......................... Safety Brine Valve Assy
3 ....................1 ......................19804.......................... Screw, Sckt Hd, Set, 10-24 x .75
4 ....................1 ......................19805.......................... Nut, Hex, 10-24, Nylon Black
5 ....................1 ......................19652-01 .................... Poppet Assy, SBV w/O-ring
6 ....................1 ......................19649.......................... Flow Dispenser
7 ....................1 ......................11183 .......................... O-Ring, -017
8 ....................1 ......................19647.......................... Elbow, Safety Brine Valve
9 ....................2 ......................19625.......................... Nut Assy, 3/8” Plastic
10 ..................1 ......................18312.......................... Retainer, Drain
11 ..................1 ......................60014.......................... Safety Brine Valve Assy, 2310
12 ..................2 ......................10150.......................... Grommet, .30 Dia
13 ..................1 ......................60068-30 .................... Float Assy, 2310, w/30” Rod
14 ..................1 ......................60002-34 .................... Air Check, #500, 34” Long
For Service Assembly Numbers, See the Back of this Manual
Page 29
Troubleshooting
Problem
Cause
Correction
1. Water conditioner fails to
regenerate.
A. Electrical service to unit has
been interrupted
A. Assure permanent electrical service
(check fuse, plug, pull chain, or switch)
B. Timer is defective.
B. Replace timer.
C. Power failure.
C. Reset time of day.
A. By-pass valve is open.
A. Close by-pass valve.
B. No salt is in brine tank.
B. Add salt to brine tank and maintain
salt level above water level.
C. Injector screen plugged.
C. Clean injector screen.
D. Insufficient water flowing into
brine tank.
D. Check brine tank fill time and clean
brine line flow control if plugged.
E. Hot water tank hardness.
E. Repeated flushings of the hot water
tank is required.
F. Leak at distributor tube.
F. Make sure distributor tube is not
cracked. Check O-ring and tube pilot.
G. Internal valve leak.
G. Replace seals and spacers and/or
piston.
A. Improper salt setting.
A. Check salt usage and salt setting.
B. Excessive water in brine tank.
B. See problem 7.
A. Iron buildup in line to water
conditioner.
A. Clean line to water conditioner.
B. Iron buildup in water conditioner.
B. Clean control and add mineral cleaner
to mineral bed. Increase frequency of
regeneration.
C. Inlet of control plugged due
to foreign material broken loose
from pipes by recent work done on
plumbing system.
C. Remove piston and clean control.
2. Hard water.
3. Unit used too much salt.
4. Loss of water pressure.
5. Loss of mineral through drain A. Air in water system.
line.
A. Assure that well system has proper
air eliminator control. Check for dry well
condition.
B. Improperly sized drain line flow
control.
B. Check for proper drain rate.
6. Iron in conditioned water.
A. Fouled mineral bed.
A. Check backwash, brine draw, and
brine tank fill. Increase frequency of regeneration. Increase backwash time.
7. Excessive water in brine
tank.
A. Plugged drain line flow control.
A. Clean flow control.
B. Plugged injector system.
B. Clean injector and screen.
C. Timer not cycling.
C. Replace timer.
D. Foreign material in brine valve.
D. Replace brine valve seat and clean
valve.
E. Foreign material in brine line
flow control.
E. Clean brine line flow control.
Page 30
Troubleshooting
Problem
Cause
Correction
8. Softener fails to draw brine.
A. Drain line flow control is
plugged.
A. Clean drain line flow control.
B. Injector is plugged.
B. Clean injector
C. Injector screen plugged.
C. Clean screen.
D. Line pressure is too low.
D. Increase line pressure to 20 psi
(1.3 bar)
E. Internal control leak
E. Change seals, spacers, and piston
assembly.
F. Service adapter did not cycle.
F. Check drive motor and switches.
9. Control cycles continuously.
A. Misadjusted, broken, or shorted
switch.
A. Determine if switch or timer is faulty
and replace it, or replace complete
power head.
10. Drain flows continuously.
A. Valve is not programming correctly.
A. Check timer program and positioning
of control. Replace power head assembly if not positioning properly.
B. Foreign material in control.
B. Remove power head assembly and
inspect bore. Remove foreign material
and check control in various regeneration
positions.
C. Internal control leak.
C. Replace seals and piston assembly.
Page 31
Troubleshooting
Error Codes
Note: Error codes appear on the In Service display.
Error
Code
Error Type
Cause
Reset and Recovery
0
Cam Sense The valve drive took longer
Error
than 6 minutes to advance to
the next regeneration position.
Unplug the unit and examine the powerhead. Verify
that all cam switches are connected to the circuit
board and functioning properly. Verify that the motor
and drive train components are in good condition
and assembled properly. Check the valve and verify
that the piston travels free.y. Replace/reassemble
the various components as necessary.
Plug the unit back in and observe its behavior. The
unit should cycle to the next valve position and stop.
If the error re-occurs, unplug the unit and contact
technical support.
1
Cycle Step
Error
The control experienced an
unexpected cycle input
Unplug the unit and examine the powerhead. Verify
that all cam switches are connected to the circuit
board and functioning properly. Enter Master Programming mode and verify that the valve type and
system type are set correctly with regard to the unit
itself.
Step the unit through a manual regeneration and
verify that it functions correctly. If the error re-occurs
unplug the unit and contact technical support.
2
Regen
Failure
The system has not regenerated for more than 99 days (or
7 days if the Control Type has
been set to Day-of-Week).
Perform a Manual Regeneration to reset the error
code. If the system is metered, verify that it is measuring flow by running service water and watching
for the flow indicator on the display. If the unit does
not measure flow, verify that the meter cable is connected properly and that the meter is functioning
properly.
Enter Master Programming mode and verify that the
unit is configured properly. As appropriate for the
valve configuration, check that the corrct system
capacity has been selected, that the day override is
set properly, and that the meter is identified correctly.
If the unit is configured as a Day-of-Week system,
verify that at least one days is set ON. Correct the
settings as necessary.
3
Memory
Error
Control board memory failure.
Perform a Master Reset and reconfigure the system
via Master Programming mode. After reconfiguring
the system, set the valve through a manual regeneration. If the rror re-occirs, unplug the unit and contact
technical support.
Page 32
Removing Gear Box Assembly
40988_REVA
1. Unplug the power source.
2. With 3/8” nut driver, turn the cycle cam counter-clockwise to the position shown in illustration above.
3. Slightly pull the two tabs outward and push the gearbox slightly upward to remove.
4. When returning valve to service after powerhead disassembly, manually step valve through regeneration
using the extra cycle button until valve is in service.
Page 33
Inserting Circuit Board
41033_REVB
1. To insert the circuit board, align the notches on the left side of the board with the flexible finger on the power
head. Apply pressure to the left while rotating the board back.
41033_REVB
2. When all the way down, snap the circuit board into place under the notches on the right.
Page 34
Connecting the Circuit Board
1
2
B
A
B1
A1
3
C1
C
4
41033_REVB
After the circuit board is installed:
1. Connect the motor wires (A) to the motor connector (A1) on board.
2. Connect the transformer cable (B) to the transformer connector (B1) on board.
3. Connect the meter cable (C) to the meter cable connector (C1) on board.
4. Connect the meter cable sensor end to the opening on the valve body.
5. Thread meter cable (D1) and power wire (D2) along path shown in above illustration.
Page 35
Water Conditioner Flow Diagrams
In Service Position
40988_REVA
41121_REVA
Backwash Position
40988_REVA
Page 36
41121_REVA
Water Conditioner Flow Diagrams
Brine Position
40988_REVA
41121_REVA
Slow Rinse Position
40988_REVA
41121_REVA
Page 37
Water Conditioner Flow Diagrams
Rapid Rinse Position
40988_REVA
41121_REVA
Brine Tank Refill Position
40988_REVA
41121_REVA
Page 38
Injector Flow Data
TR18755_REVB
Page 39
Meter Flow Data
TR18753 Softener
TR18688 Filter
41140-02_REVA
Page 40
Dimensions
41023_REVC
Page 41
Notes
Page 42
Notes
Page 43
P/N 42775
Rev. B
1/26/09