Parts & Maintenance

Manual

AR-5

68080 – AR-5

™

, Kubota V2003, 5 Gang, 4WD

4133106 Rev C

1 - INCLUDES ITEMS 3 - 16

GB

To Order Parts

1. Write your full name and complete address on the order.

5. Send or bring the order to an authorized Jacobsen

Dealer.

2. Explain where and how to make shipment.

3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product.

4. Order by the quantity desired, the part number, paint code, and description of the part as given in the parts list.

6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting.

7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid.

Use of other than authorized parts will void the warranty.

Table of Contents

Safety

1.1

Operating Safety ........................................... 4

1.2

Important Safety Notes ................................. 5

Specifications

2.1

Product Identification ..................................... 6

2.2

V2003-M-T Engine ........................................ 6

2.3

Tractor ........................................................... 6

2.4

Weights and Dimensions .............................. 6

2.5

Cutting Units .................................................. 7

2.6

Accessories ................................................... 7

2.7

Support Literature ......................................... 7

Adjustments

3.1

General ......................................................... 8

3.2

Mow Speed ................................................... 8

3.3

Belt ................................................................ 8

3.4

Brakes .......................................................... 9

3.5

Neutral Adjustment ........................................ 9

3.6

Forward / Reverse Speed ........................... 10

3.7

Steering Toe-In ........................................... 10

3.8

Cutting Height ............................................. 11

3.9

Traction Control System Calibration ........... 12

3.10 Torque Specification ................................... 13

Maintenance

4.1

General ........................................................14

4.2

Engine ..........................................................14

4.3

Engine Oil ....................................................14

4.4

Air filter .........................................................15

4.5

Fuel ..............................................................15

4.6

Fuel System .................................................15

4.7

Battery .........................................................16

4.8

Jump Starting ...............................................16

4.9

Charging Battery ..........................................16

4.10 Muffler and Exhaust .....................................17

4.11 Hydraulic Hoses ...........................................17

4.12 Hydraulic Oil ................................................17

4.13 Hydraulic Filter .............................................18

4.14 Electrical System .........................................18

4.15 Radiator .......................................................19

4.16 Rollover Protection Structure (ROPS) .........19

4.17 Tires .............................................................19

4.18 Wheel Mounting Procedure .........................20

4.19 Inspecting Blades ........................................20

4.20 Sharpening Blades ......................................21

4.21 Care and Cleaning .......................................21

4.22 Storage ........................................................22

Troubleshooting

5.1

General ........................................................23

5.2

Controller Lamps .........................................24

5.3

Electrical Circuits ........................................25

Maintenance & Lubrication charts

6.1

General ........................................................26

6.2

Maintenance Chart ......................................26

6.3

Lubrication Chart .........................................27

Parts Catalog

7.1

Table of Contents ........................................28

This manual is designed for the Maintenance and Adjustment of this equipment.

Use the maintenance and adjustment instructions included in this manual and the operating instructions included in the Safety and Operation Manual to service the machine.

The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times for reference by the operator.

Copyright 2004 Textron Inc.

“All rights reserved, including the right to reproduce this material or portions thereof in any form.”

All information in this publication is based on information available at time of approval for printing. Jacobsen reserves the right to make changes at any time without notice and without incurring any obligation.

Litho In U.S.A 1-2006

Suggested Stocking Guide

To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in the Specifications Section

Service Parts

Qty. Part No.

Description

4113986 Engine Oil Filter

557619 Engine Fuel Filter Element

4131618 Ignition Key

4133820 Primary Air Cleaner Filter

4133821 Safety Air Cleaner Filter

555771 Hydraulic Filter Element

Qty. Part No.

Description

4134323 Engine Fan Belt

4123183 Headlight Bulb

Qty. Part No.

Description

4133107 Safety & Operation Manual

4133106 Parts & Maintenance Manual

4133109 Engine Parts Catalog

Service Support Material

Qty.

Service Manual

Description

How To Use This Manual

Abbreviations

N/S - Not serviced seperately, can only be obtained by ordering main component or kit.

AR -Variable quantity or measurement is required to obtain correct adjustment.

Symbols such as ▲, next to the item number, indicate that a note exists which contain additional information important in ordering that part.

Indented Items

Bulleted items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component.

▲

Item

3

4

1

2

5

Part No.

123456

789012

345678

N/S

901234

Qty

1 • Handle

1 • Seal Kit

Description

1 Mount, Valve

1 Valve, Lift

1 Screw, 1/4-20 x 2” Hex Head

Serial Numbers/Notes

Indicates a piece part with note

Includes Items 3 and 4

Serviced part included with Item 2

Non serviced part included with Item 2

Indicates Piece Part

3

4

1 SAFETY

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

!

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine.

1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.

2. It is your responsibility to read this manual and all publications associated with this equipment (Safety and operation manual, engine manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them.

11. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place.

12. Never disconnect or bypass any switch.

13. Do not change the engine governor setting or overspeed the engine

3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.

14. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation or in an enclosed area.

15. Fuel is highly flammable, handle with care.

4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.

16. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key.

17. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit.

5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light.

18. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. Watch out for traffic when crossing or operating on or near roads.

6. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Jacobsen.

19. Local regulations may restrict the age of the operator.

7. Stay alert for holes in the terrain and other hidden hazards.

20. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.

8. Inspect the area where the equipment will be used.

Pick up all the debris you can find before operating.

Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles

(sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards.

21. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally).

22. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp turns. Use caution when changing directions.

9. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation.

The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property.

23. Always use the seat belt when operating tractors equipped with a ROPS.

Never use a seat belt when operating tractors without a ROPS.

24. Keep legs, arms and body inside the seating compartment while the vehicle is in motion.

10. Do not carry passengers. Keep bystanders and pets a safe distance away.

This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

SAFETY 1

1.2

IMPORTANT SAFETY NOTES ________________________________________________

!

This safety alert symbol is used to alert you to potential hazards.

DANGER

- Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

- Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

- Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place

!

WARNING

The interlock system on this tractor prevents the tractor from starting unless the brake pedal is engaged, mower switch is off and traction pedal is in neutral. The system will stop the engine if the operator leaves the seat without the traction pedal in neutral, engaging the parking brake and setting the mower switch off.

NEVER operate tractor unless the interlock system is working.

!

WARNING

1. Before leaving the operator’s position for any reason: a. Return traction pedal to neutral.

b. Disengage all drives.

c.

Lower all implements to the ground.

d. Engage parking brake.

e. Stop engine and remove the ignition key.

2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Never carry passengers, unless a seat is provided for them.

5. Never operate mowing equipment without the discharge deflector securely fastened in place.

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency.

Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized

Jacobsen parts and Accessories will void the warranty.

5

2 SPECIFICATIONS

2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION_________________________________________________

68080.............................. AR-5, 5 Gang 4WD

Serial Number ................ An identification plate, like the one shown, listing the serial number, is attached to the frame of the tractor and is located on the operator’s right just over the rear axle.

Always provide the serial number of the unit when ordering replacement parts or requesting service information.

Product

68080

EEC Sound

Power

Sound Pressure

Level Operator Ear

105 dba 84.5 dba

Vibration M/S

2

Arms Body

7.31

0.28

A Textron Company

CHARLOTTE, NC MADE IN U.S.A.

68080 1601

®

2.2

V2003-M-T ENGINE ________________________________________________________

Make ............................... Kubota

Model .............................. V2003-M-T Diesel, 4 cycle, Liquid

Cooled

Horsepower .................... 56 Hp (41.8 kW) @ 2800 rpm

Displacement .................. 112 in

3

(1835 cm

3

)

Torque ............................ 115 ft. lbs. (155 Nm) @ 2500 rpm

Fuel:

Type.......................... No. 2 Diesel

Rating ....................... Min. cetane rating 45

Capacity.................... 12 U.S. gal. (46 liters)

Governor Setting:

High Idle ................... 2850 rpm

Low Idle .................... 1050 rpm

Lubrication:

Capacity.................... 10 U.S. qts.(9.5 liter)

Type.......................... SAE 10W30

API Classification ..... CD/CE

Air Filter .......................... Donaldson, dry type with evacuator valve and service indicator.

Alternator ........................ 40 Amp

2.3

TRACTOR________________________________________________________________

Tires:

Front ........................ 26.5 x 14 - 12: (6 ply)

Rear ......................... 20 x 10 - 8: (4 ply)

Tire Pressure:

Front ......................... 16 psi (111 kPa)

Rear .......................... 12 psi (83 kPa)

Battery:

Type.......................... 12V, 600 Cold Cranking Amps

Group........................ BCI 24

Brakes:

Service ..................... Dynamic braking through traction circuit.

Parking ..................... 9.25 in. (235 mm) front disc

Speed:

Mow ......................... 0 - 7 mph (0 - 11 kph)

Transport .................. 0 - 12 mph (0 -19.3 kph)

Reverse ................... 0 - 5 mph (0 - 8.1 kph)

Production ...................... 6.8 acres/hr. @ 7 mph

Hydraulic System:

Capacity.......................... 14 U.S. gal. (37.85 liter)

Fluid Type....................... 10W30 or Greens Care 68

Cooling ........................... Oil Cooler

Return Line Filter ............ 10 micron

Steering ......................... Hydrostatic power steering

2.4

WEIGHTS AND DIMENSIONS ________________________________________________

Dimensions: Inches (mm)

Length............................................................130 (3302)

Height - Top of Steering Wheel ...................58.7 (1491)

Width - Mow.....................................................98 (2486)

Width - Transport.............................................98 (2489)

6

Weight: Lbs. (kg)

Overall (less operator)................................. 3576 (1622)

SPECIFICATIONS 2

2.5

CUTTING UNITS ___________________________________________________________

Overall cutting Width .......90 in. (2.54 m)

Number of cutting units: ..Five - three front, two rear.

Height of Cut ................... .3/4 to 5-1/4 in. (19 to 133 mm) in

1/4 in. (6 mm) increments

2.6

ACCESSORIES____________________________________________________________

Refer to the Parts Catalog and contact your area Jacobsen Dealer for a complete listing of accessories and attachments.

Air Blow Gun ................... .................................JAC5098

Orange Touch-up Paint (12 oz. spray) ..............554598

2-Post ROPS with Seat Belt..............................68091

Canopy / Sunshade......... .................................67857

Hood Locking Latch......... .................................1004049

Cruise Control ................. ................................. 67846

Wheel Kit......................... ................................. 68090

High Lift Blade................. ................................. 4137186

2.7

SUPPORT LITERATURE ____________________________________________________

Contact your Jacobsen Dealer for a complete listing of literature.

Safety & Operation Manual ...............................4133107

Parts & Maintenance ....... .................................4133106

Engine Parts Catalog ...... .................................4133109

Service & Repair Manual

7

8

3 ADJUSTMENTS

3 ADJUSTMENTS

3.1 GENERAL________________________________________________________________

!

WARNING

To prevent injury, lower implements to the ground, disengage all drives, engage parking brake, stop engine and remove key from ignition switch before making any adjustments or performing maintenance.

Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.

If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.

1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized Jacobsen

Dealer.

2. Replace, do not adjust, worn or damaged components.

3. Do not wear jewelry or loose fitting clothing when making adjustments or repairs.

!

CAUTION

Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine.

4. Do not change governor settings or overspeed the engine.

3.2

MOW SPEED _____________________________________________________________

Cutting quality is better at speeds well below the transport speed of the tractor. An initial mow speed of five to six mph is set at the factory and should be satisfactory for most cutting conditions. Local turf conditions however may respond better to a different speed.

A

To set mow speed, loosen jam nut (A) and adjust stop screw up to reduce speed, down to increase speed. Tighten nut to hold adjustment in place.

LF002

Figure 3A

3.3

BELT ____________________________________________________________________

Inspect and adjust new belt after first ten hours of operation.

Adjust every 100 hours thereafter. B

Adjust alternator pulley so belt deflects 1/4” to 5/16” (6 -8 mm) with a 20 lb. push at midpoint between pulleys. See engine manual.

If tension is incorrect, loosen alternator mounting bolts (B) and adjust alternator until proper belt tension is achieved.

1/4” TO 5/16”

(6 TO 8 MM)

LF012

Figure 3B

ADJUSTMENTS 3

3.4 BRAKES _________________________________________________________________

Adjust brakes after replacing or servicing brake assembly, or if pedal travel becomes excessive.

7. Start tractor and check operation of brakes. Park tractor on an incline (approx. 16.7° slope) and engage parking brake. Brake must prevent tractor from rolling.

Adjust nut (C) as required.

1. When installing new brake pads, burnish pads by driving tractor at mowing speed while applying a slight pressure on brake pedal for about 5 seconds. Release and repeat five times before making the final adjustment.

2. Fully loosen adjusting nut (E).

3. Disconnect brake return spring (See Item 14,

Illustration 7.1) at caliper.

4. By hand, pull cable behind adjusting nut (C) away from pedal until brake pads just contact brake disk. Thread adjusting nut (C) up until it contacts the mounting plate.

Tighten nut (E) to lock adjustment in place. Torque nut

(E) to 20 ft lb (27 Nm). Do not over torque or turn cable.

5. Connect brake return spring. Repeat for second cable.

6. If brakes wear beyond point where they can be adjusted by the cable, move brake bracket into second set of holes provided (D) and complete adjustment procedure.

D

E

D

C

Figure 3C

3.5

NEUTRAL ADJUSTMENT ___________________________________________________

Neutral adjustment can only be made at the drive pump. 7. Start engine and check operation of traction pedal.

Wheels must not turn when pedal returns to neutral

and lamp 5 on controller should light, see Section 5.2.

The neutral adjustment is preset at the factory on all new tractors and replacement pumps. Further adjustment is not required unless the pump has been disassembled for repair or service.

F

To adjust neutral:

1. Disconnect traction pedal linkage from pump.

2. Place tractor securely on jack stands so All wheels are raised off ground.

3. Check that tow valve (H) is closed

4. Engage parking brake and set mow switch to neutral.

Make sure neutral switch at traction pedal is closed.

(Figure 3E - M). Distance between the switch and

metal pointer “M” must be between 0.060” and 0.120”.

5. Loosen screws (G) holding pump lever bracket just enough so it can be moved. Start engine and observe wheels. Adjust bracket (F) in slotted holes until wheels do not turn. Turn off engine and tighten bracket in place.

6. Connect traction linkage. When connecting linkage at traction pedal make sure pointer on traction pedal

bracket is centered over neutral switch (M -Figure 3E).

G H

LF014

Figure 3D

9

3 ADJUSTMENTS

3.6

FORWARD / REVERSE SPEED ______________________________________________

Forward and reverse speeds are adjusted at the traction pedal. Set forward speed before adjusting reverse.

To adjust forward speed:

1. Make sure drive pump has been set to neutral and engine throttle is adjusted correctly.

2. Start engine and check forward travel speed with engine at full throttle and tractor in two wheel drive

(2WD). Forward transport speed should measure 10 mph (16 kph)

3. Stop engine. To adjust speed, disconnect eye bolt (K) from pedal and loosen jam nut. Turn eye bolt in to reduce speed, out to increase speed. Tighten jam nut to hold adjustment in place and connect eye bolt.

4. With traction pedal in neutral, check position of neutral switch (J). Adjust switch up or down so pointer (M) on traction pedal bracket is centered over it. When adjusted correctly lamp 5 on controller will light when ignition switch is turned to on.

5. Start engine and check speed. Repeat procedure until

10 mph (16 kph) forward transport speed is attained.

To adjust reverse speed:

1. Set forward speed.

2. Start engine and check reverse travel speed with engine at full throttle. Reverse speed should measure

3.5 mph (5.6 kph)

3. Stop engine. To adjust speed, loosen nut on reverse travel stop bolt (L). Slide bolt forward in slotted hole to increase speed, back to reduce speed. Tighten nut to hold adjustment in place.

4. Start engine and check speed. Repeat procedure until

3.5 mph (5.6 kph) reverse speed is attained.

K

L

J

M

Figure 3E

3.7

STEERING TOE-IN _________________________________________________________

1. Turn wheels to straight ahead position.

2. Loosen jam nuts (J) on both sides of tie rod (M).

3. Turn tie rod (M) to provide proper toe-in. Toe-in must not exceed +1/16” (1.5 mm) (K). Retighten jam nuts.

4. After adjusting tie rod, adjust steering cylinder by threading the rod (N in or out of ball joint so spindle arm (L) clears the stop on the axle by 3/4 ± 1/16 in.

(19 ± 1.5 mm) (O) when cylinder is fully extended.

J

K

M

N

L

K +0 to1/16”

(+0 to 1.5 mm)

O 3/4 ± 1/16 in.

(19 ± 1.5

mm)

LF016

Figure 3F

10

3.8

CUTTING HEIGHT _________________________________________________________

Cutting height for decks can be adjusted from 3/4 to 5-1/4 in. (19-133 mm) in 1/4 in. (6 mm) increments. Actual cutting height may vary somewhat from the heights given depending on turf conditions and other factors.

C

G

F

D

Note: When cutting undulating areas, lower cutting heights may cause scalping. Adjust height accordingly to prevent turf damage.

1. Park the tractor on a flat, level surface. fully lower cutting units. Place blocks under deck housings so they are supported on all sides.

H

!

WARNING

To prevent serious injury, lower deck until it is resting completely on the front casters and rear roller. This will prevent it from accidentally lowering while making adjustments. Disengage all drives, engage parking brake, stop engine and remove ignition key.

D

E

2. Refer to the chart provided for desired cutting height.

!

CAUTION

Use proper lifting techniques when lifting or lowering deck housings. The deck housing assemblies weigh approximately 50 lbs (23 kg).

3. To lower height of cut, remove all three snap lock pins (A). Lift outer spindle shaft (B) slightly and remove 1/2 in. (13 mm) spacers (D) and / or 1/4 in

(6 mm) spacer (E) from bottom one at a time until desired height is obtained. Carefully remove blocks and lower deck housings (C). Place remaining spacers on top of spindle and insert snap lock pins.

Washer (F) is always on top, under snap lock pin.

4. To raise height of cut, remove all three snap lock pins (A). Carefully lift deck housing (C) above desired cutting height and support with blocks. Add

1/2 in. (13 mm) spacers (D) and / or 1/4 in. (6 mm) spacer (E) as required until desired height is obtained. Lower deck housing. Place remaining spacers on top of spindle and insert snap lock pins.

Washer (F) is always on top, under snap lock pin.

CAUTION

For best quality of cut, always place the same number of spacers under deck housing on all three spindles.

Adjust all decks to same cutting height.

ADJUSTMENTS 3

Figure 3G

2

2-1/4

2-1/2

2-3/4

3

3-1/4

3-1/2

3-3/4

Height of

Cut

3/4

1

1-1/4

1-1/2

1-3/4

4

4-1/4

4-1/2

4-3/4

5

5-1/4

1/2” Spacers

Below Mower

Housing

0

1

2

0

1

5

6

4

5

3

4

2

3

7

8

6

7

8

9

1/2” Spacers

Above Mower

Housing

9

8

7

9

8

4

3

5

4

6

5

7

6

2

1

3

2

1

0

1/4” Spacer

Location

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

Below Housing

Above Housing

11

3 ADJUSTMENTS

3.9

TRACTION CONTROL SYSTEM CALIBRATION _________________________________

The Traction Control System (TCS) will need to be calibrated when a system component has been replaced, or the system is not working correctly. System components include controller, lift valve, lift cylinders or hoses.

1. Allow hydraulic system to become properly warmed up.

An operator must be in the seat during the calibration procedure.

!

WARNING

Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.

While warming up the hydraulic system for the calibration procedure, the cutting unit blades will be turning. Make certain that the area under and around the cutting units is clean any and debris that can be thrown from the machine is cleared away. Keep bystanders away from unit.

a. Start engine and move throttle to full position.

b. Release the parking brake.

c. Turn PTO switch on.

d. Fully lower cutting units to the ground.

e. Engage traction control system.

f.

Allow unit to run for 5 minutes with these settings.

2. System must be calibrated with the engine running, operator in seat, PTO switch in OFF position, parking brake engaged and traction pedal in neutral.

3. Fully lower cutting units. Verify all five decks are all the way down.

4. Press and hold TCS switch for 5 seconds. Horn will beep when controller enters calibration mode.

NOTE: Do not release switch until horn stops for both

starting and finishing the calibration procedure.

5. Tap the lift lever to raise position and wait for 3 to 5 seconds. Repeat if required until cutting units just begin to raise.

6. Tap the lift lever to lower position and wait until decks stop moving. Repeat tapping joystick if required until front decks are on the ground.

NOTE: Do not rush through steps 5 and 6. System will not be properly calibrated if decks do not start to raise in step 5

and not fully lowered during step 6.

7. Press and hold TCS switch until horn beeps. System is now calibrated.

NOTE: To cancel calibration mode, turn keyswitch to the off

position.

12

ADJUSTMENTS 3

3.10 TORQUE SPECIFICATION___________________________________________________

CAUTION

All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

Extreme caution should always be used when using any torque value.

Jacobsen uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS GRADE 5

Lubricated Dry

#6-32

#8-32

#10-24

#10-32

#12-24

1/4-20

1/4-28 in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm)

5/16-18 in-lb (Nm)

5/16-24 in-lb (Nm)

3/8-16

3/8-24 ft-lb (Nm) ft-lb (Nm)

–

–

–

–

–

75 (8.4)

85 (9.6)

157 (17.7)

173 (19.5)

23 (31.1)

26 (35.2)

M10

M12

M14

M4

M5

M6

M8

SIZE UNITS

Nm (in-lb)

Nm (in-lb)

Nm (in-lb)

Nm (in-lb)

Nm (ft-lb)

Nm (ft-lb)

Nm (ft-lb)

Lubricated

–

1.80 (16)

3.05 (27)

7.41 (65)

14.7 (11)

25.6 (19)

40.8 (30)

4.6

Dry

–

2.40 (21)

4.07 (36)

9.98 (88)

19.6 (14)

34.1 (25)

54.3 (40)

20 (2.3)

24 (2.7)

35 (4.0)

40 (4.5)

50 (5.7)

100 (11.3)

115 (13.0)

210 (23.7)

230 (26.0)

31 (42.0)

35 (47.4)

GRADE 8

Lubricated Dry

SIZE UNITS

–

–

–

–

–

107 (12.1)

120 (13.5)

220 (24.8)

245 (27.6)

32 (43.3)

37 (50.1)

–

30 (3.4)

45 (5.1)

50 (5.7)

65 (7.3)

143 (16.1)

163 (18.4)

305 (34.4)

325 (36.7)

44 (59.6)

50 (67.8)

METRIC FASTENERS

7/16-14 ft-lb (Nm)

7/16-20 ft-lb (Nm)

1/2-13 ft-lb (Nm)

1/2-20 ft-lb (Nm)

9/16-12 ft-lb (Nm)

9/16-18 ft-lb (Nm)

5/8-11 ft-lb (Nm)

5/8-18

3/4-10

3/4-16

7/8-14 ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm)

GRADE 5

Lubricated

37 (50.1)

42 (56.9)

57 (77.2)

64 (86.7)

82 (111)

92 (124)

113 (153)

128 (173)

200 (271)

223 (302)

355 (481)

Dry

50 (67.8)

55 (74.6)

75 (101)

85 (115)

109 (148)

122 (165)

151 (204)

170 (230)

266 (360)

298 404

473 (641)

GRADE 8

Lubricated

53 (71.8)

59 (80.0)

80 (108)

90 (122)

115 (156)

129 (174)

159 (215)

180 (244)

282 (382)

315 (427)

500 (678)

Dry

70 (94.9)

78 (105)

107 (145)

120 (162)

154 (209)

172 (233)

211 (286)

240 (325)

376 (509)

420 (569)

668 (905)

8.8

10.9

12.9

Non Critical

Fasteners into

Aluminum

Lubricated

–

4.63 (41)

7.87 (69)

19.1 (69)

37.8 (29)

66.0 (48)

105 (77)

Dry

–

6.18 (54)

10.5 (93)

25.5 (226)

50.5 (37)

88.0 (65)

140 (103)

Lubricated

–

6.63 (59)

11.3 (102)

27.3 (241)

54.1 (40)

94.5 (70)

150 (110)

Dry

–

8.84 (78)

15.0 (133)

36.5 (323)

72.2 (53)

125 (92)

200 (147)

Lubricated

3.83 (34)

7.75 (68)

13.2 (117)

32.0 (283)

63.3 (46)

110 (81)

175 (129)

Dry

5.11 (45)

10.3 (910

17.6 (156)

42.6 (377)

84.4 (62)

147 (108)

234 (172)

2.0 (18)

4.0 (35)

6.8 (60)

17.0 (150)

33.9 (25)

61.0 (45)

94.9 (70)

13

4 MAINTENANCE

4 MAINTENANCE

4.1 GENERAL________________________________________________________________

!

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries

Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.

1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Jacobsen

Dealer.

2. Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records.

a. Keep the equipment clean.

b. Keep all moving parts properly adjusted and lubricated.

c.

Replace worn or damaged parts before operating the machine.

d. Keep all fluids at their proper levels.

e. Keep shields in place and all hardware securely fastened.

f.

Keep tires properly inflated.

3. Do not wear jewelry or loose fitting clothing when making adjustments or repairs.

4. Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components.

5. Recycle or dispose of all hazardous materials

(batteries, fuel, lubricants, anti-freeze, etc.) according to local, state or federal regulations.

4.2

ENGINE _________________________________________________________________

IMPORTANT: A separate Engine Manual, prepared by the engine manufacturer, is supplied with this

tractor. Read the engine manual carefully until you are familiar with the operation and maintenance of the engine. Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer.

The proper break-in of a new engine can make a considerable difference to the performance and life of the engine.

2. Check the engine oil level twice daily during the first 50 hours of operation. Higher than normal oil consumption is not uncommon during the initial break-in period.

3. Change engine oil and oil filter element after first 50 hours of operation.

4. Check and adjust fan and alternator belts.

5. Refer to Section 6.2 and Engine Manual for specific

maintenance intervals.

If the injection pump, injectors or the fuel system require service, contact an authorized Jacobsen Dealer.

During the break-in period, Jacobsen recommends the following:

Note: The tractor is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine.

1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

4.3

ENGINE OIL ______________________________________________________________

Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required.

Use only engine oils with API classification CD/CE.

Perform initial oil change after first 50 hours of operation and every 100 hours thereafter. See Engine Manual.

Above 77°F (25°C) SAE 30W or SAE10W30/10W40

32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40

Below 32° (0°C) SAE10W or SAE 10W30/10W40

14

MAINTENANCE 4

4.4

AIR FILTER _______________________________________________________________

Check the service indicator daily. If red band appears in the window (B) replace the element.

Do not remove the element for inspection or cleaning.

Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

4. Reassemble cap making sure it seals completely around the filter housing. Dust evacuator must be facing down.

5. Check all hoses and air ducts. Tighten hose clamps.

A B

When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard.

1. Carefully clean the inside of the filter housing without allowing dust into the air intake.

2. Inspect the new element. Do not use a damaged element and never use an incorrect element.

3. Assemble the new element and make sure it seats properly. Reset the indicator by depressing button (A).

LF017

Figure 4A

4.5

FUEL ____________________________________________________________________

Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.

• Fill the fuel tank to within 1 in. (25 mm) below the filler neck.

• Use clean, fresh, #2 Diesel fuel. Minimum Cetane Rating

45. Refer to Engine Manual for additional information.

!

WARNING

Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot.

• Check fuel lines and clamps every 50 hours. Replace fuel lines and clamps at the first sign of damage.

Do not smoke when handling fuel. Never fill or drain the fuel tank indoors.

• Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier.

• Never overfill or allow the tank to become empty.

Do not spill fuel and clean spilled fuel immediately.

Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors.

Be sure to reinstall and tighten fuel cap securely.

4.6

FUEL SYSTEM ____________________________________________________________

Refer to Section 6.2 for specific maintenance intervals.

Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system.

Bleed the fuel system after the fuel filter and lines have been removed, or the fuel tank has become empty. See Engine

Manual.

To change fuel filter:

1. Close fuel valve on tank; then remove and discard the existing filter.

2. Apply a light coat of oil to the gasket and hand tighten new filter.

3. Fill fuel tank. Open fuel valve on tank and bleed the filter. See Engine Manual.

15

4 MAINTENANCE

4.7

BATTERY ________________________________________________________________

Make absolutely certain the ignition switch is “Off” and the key has been removed before servicing the battery.

!

CAUTION

Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufacturer’s instructions.

1. When installing the battery, always assemble the RED, positive (+) battery cable first and the ground, BLACK, negative (-) cable last.

2. When removing the battery, always remove the ground, BLACK, negative (-) cable first and the RED, positive (+) cable last.

3. Make sure battery is properly installed and secured to the battery tray.

Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep vent caps and terminal covers in place

Check the electrolyte level every 100 hours. Keep the cable ends, battery and battery posts clean.

!

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash your hands after handling.

Verify battery polarity before connecting or disconnecting the battery cables.

4.8

JUMP STARTING __________________________________________________________

Before attempting to “jump start” the tractor, check the

condition of the discharged battery. Section 4.7

!

WARNING

Batteries generate explosive hydrogen gas. To reduce the chance of an explosion, avoid creating sparks near battery. Always connect the negative jumper cable to the frame of the tractor with the discharged battery, away from the battery.

When connecting jumper cables:

1. Stop the engine on vehicle with good battery.

2. Connect RED jumper cable to the positive (+) terminal on the good battery and to the positive (+) terminal on the “discharged” battery.

3. Connect the BLACK jumper cable from the negative

(-) terminal on the good battery to the frame of tractor with discharged battery.

After cables have been connected, start the engine on the vehicle with the good battery then start the tractor.

4.9

CHARGING BATTERY _____________________________________________________

!

WARNING

Charge battery in a well ventilated area. Batteries generate explosive gases. To prevent an explosion, keep any device that may create sparks or flames away from the battery.

3. Make sure the charger is “Off”, then connect the charger to the battery terminals as specified in the charger’s manual.

4. Always turn the charger “Off” before disconnecting charger from the battery terminals.

To prevent injury, stand away from battery when the charger is turned on. A damaged battery could explode.

1. Refer to Section 4.7. Read the Battery and Charger’s

manual for specific instructions.

2. Whenever possible, remove the battery from the tractor before charging. If battery is not sealed, check that the electrolyte covers the plates in all the cells.

16

MAINTENANCE 4

4.10 MUFFLER AND EXHAUST___________________________________________________

!

WARNING

Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled.

NEVER operate an engine without proper ventilation.

To protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler.

If you notice a change in the color or sound of the exhaust, stop the engine immediately. Identify the problem and have the system repaired.

Torque all exhaust manifold hardware evenly. Tighten or replace exhaust clamps.

4.11 HYDRAULIC HOSES _______________________________________________________

!

WARNING

To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard.

Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses.

2. Check visible hoses and tubes daily. Look for wet hoses or oil spots. Replace worn or damaged hoses and tubes before operating the machine.

3. The replacement tube or hoses must be routed in the same path as the existing hose, do not move clamps, brackets and ties to a new location.

4. Thoroughly inspect all tubes, hoses and connections every 250 hours.

IMPORTANT: The hydraulic system can be permanently damaged if the oil becomes

contaminated. Before disconnecting any hydraulic component, clean the area around the fittings and the hose ends to keep impurities out of the system.

a. Before disconnecting any hydraulic component, tag or mark the location of each hose then clean the area around the fittings.

b. As you disconnect the component, be prepared to assemble plugs or caps to the hose ends and open ports. This will keep impurities out of the hydraulic system and also prevent oil spills.

c.

Make sure “O” rings are clean and hose fittings are properly seated before tightening.

d. Keep the hose from twisting. Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks.

e. Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure.

4.12 HYDRAULIC OIL___________________________________________________________

Refer to Section 6.2 for specific maintenance intervals.

Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water or foam in the oil, or a rancid odor (indicating excessive heat).

Always replace both hydraulic filters when oil filter light stays on or when changing oil.

To change hydraulic oil:

1. Clean the area around the oil cap to prevent impurities from entering and contaminating the system.

2. Remove drain plug from bottom of tank.

3. After oil has drained install drain plug and fill with

Jacobsen Hydraulic oil.

4. Purge air from system.

a. To prevent reels from overheating, disconnect motors from reels.

b. Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level. During this time, the oil level alarm may sound. c.

Once the level has stabilized and the air is purged, fill the tank to the full mark on dipstick. Start engine and check that oil alarm remains off.

17

4 MAINTENANCE

4.13 HYDRAULIC FILTER _______________________________________________________

The hydraulic system is protected by a 10 micron return line filter. Flow though the filters is monitored during operation.

When pressure drop across the filters is too high the hydraulic oil filter warning light will come on. To ensure continued protection to the hydraulic system, replace filter as soon as possible after light comes on.

Note: During cold weather the warning light may come on until oil has warmed up to operating temperature. Wait until oil has warmed up and light goes out before operating tractor.

To replace hydraulic filter:

1. Remove the old filter.

2. Install new filter. Hand tighten only.

3. Operate engine at idle speed with hydraulic system in neutral for five minutes. The oil level alarm may sound during this time.

4. Check hydraulic oil level in reservoir and fill to full mark on dipstick.

4.14 ELECTRICAL SYSTEM _____________________________________________________

!

CAUTION

Always turn the ignition switch off and remove the negative battery cable (Black) before inspecting or working on the electrical system.

General precautions that can be taken to reduce electrical problems are listed below.

1. Make certain all terminals and connections are clean and properly secured.

2. Check the interlock system, fuses and circuit breakers regularly.

If the interlock does not function properly and the problem cannot be corrected, contact an authorized

Jacobsen Dealer.

3. Keep the wire harness and all individual wires away from moving parts to prevent damage.

4. Make sure the seat switch harness is connected to the main wire harness.

5. Check the battery and battery charging circuit.

6. Do not wash or pressure spray around electrical connections and components.

The electrical system is monitored and controlled by the electronic controller (C) located behind the operator’s area.

The controller is equipped with two banks of LED’s which can be used when troubleshooting the electrical system, see

Section 5.2.

NOTE: For factory assistance with troubleshooting controller problems, please note the controller hardware revision and software version located on the lower right corner of the controller. Controllers with equal or greater revision levels will be backward compatible.

CIrcuits are protected by a circuit breaker, fuses and relays mounted on or near the controller.

F1

F2

Software Version

Hardware Revision

C

K1 K2

CB1

CIRCUIT BREAKER

CB1 50 A CIRCUIT BREAKER

FUSES

F1 20 A ALTERNATOR, GAUGES, SWITCHES

F2 20 A LIGHTS

RELAYS

K1 GLOW PLUG

K2 STARTER

18

MAINTENANCE 4

4.15 RADIATOR _______________________________________________________________

!

WARNING

To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.

Mix clean water with ethylene glycol based anti-freeze for the coldest ambient temperature. Read and follow the instructions on the anti-freeze container and engine manual.

Keep radiator and hydraulic oil cooler air passages clean.

Use compressed air (30 psi maximum) to clean the fins.

!

CAUTION

Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant mixture. Install cap and tighten securely.

Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark.

Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain. Empty and clean the recovery bottle.

To clean radiator:

1. Use a blow gun to clean the radiator and oil cooler fins.

Note: A sliding panel located under the frame can be loosened and pulled back to allow dirt and debris to fall

though frame.

2. Check and tighten the fan belt. Replace clamps and hoses every two years.

3. If you have to add coolant more than once a month, or add more than one quart at a time, have a Jacobsen

Dealer check the cooling system.

4.16 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________

A Rollover Protection System (ROPS), designed for this tractor, is available as an optional accessory. If your tractor is equipped with this device, inspect it periodically and follow operating procedures described in the Safety & Operation

Manual

!

CAUTION

Do not loosen or remove bolts, do not weld, drill, modify, bend or straighten a damaged structure.

1. The seat, the seat belt, mounting hardware and any accessories within the ROPS, should be inspected regularly and all damaged parts replaced immediately.

2. Once the ROPS has been subjected to any form of impact it should be replaced.

3. Check and retorque all hardware. All replacement components used for the ROPS must be as specified in the Parts Catalog.

4.17 TIRES ___________________________________________________________________

1. Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear.

2. Check pressure every 50 hours or once a month. Use an accurate, low pressure tire gauge.

3. Keep tires inflated to:

Front - 16 psi (111 kPa)

Rear - 12 psi (86 kPa)

!

CAUTION

Unless you have the proper training, tools and experience, DO NOT attempt to mount a tire on a rim.

Improper mounting can produce an explosion which may result in serious injury.

19

4 MAINTENANCE

4.18 WHEEL MOUNTING PROCEDURE ____________________________________________

!

WARNING

Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.

If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.

1. Remove dirt, grease and oil from stud thread. Do not lubricate threads.

2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum.

3. Finger tighten all hardware then torque hardware in criss-cross order; always tighten nuts in the top position.

4. Check and retorque daily until torque is maintained,

85-95 ft.lbs. (115-128 Nm)

4.19 INSPECTING BLADES ______________________________________________________

1. Every 50 hours of operation or whenever mower is removed from tractor, carefully examine the blades to make sure they are in good operating condition.

Blades showing any bends (G), grooves (H) or cracks (J) must be replaced.

!

CAUTION

Use care when checking blades to avoid pinching hands and fingers between blade ends.

!

WARNING

Never attempt to straighten, weld or repair a damaged blade. Always replace a damaged blade.

2. Any of the above conditions can cause a piece of the blade to break away and be hurled from the mower; causing very serious injury to bystanders or property damage.

3. A bent blade could have a microscopic crack (G) that can grow and allow a piece of the blade to break. Bent blades will also create vibration and other stress on the machinery.

4. Dust or sand particles can wear a dangerous groove in the blade (H) between the air vanes and the flat portion of the blade that will rapidly grow and produce a crack (J), permitting a piece of the vane to break off.

J

G H

HR025

Figure 4C

20

MAINTENANCE 4

4.20 SHARPENING BLADES _____________________________________________________

1. Place a wooden block between the blade and mower housing to stop the blade from moving.

!

WARNING

The mower blades can develop sharp edges. Use caution whenever servicing and handling.

2. When dressing or sharpening the blade, do not follow the original pattern of grind as shown in (A).

Grind new cutting edges at an angle as shown in

(B).

If the maximum total loss of the blade reaches 1/2 in.,

(13 mm.), do not sharpen further, replace blade.

!

WARNING

Re sharpening the blade beyond the allowable

1/2 in., (13 mm) may allow blade tip break off and be thrown from the mower. Such an incident can cause very serious injury to bystanders and/or property damage.

3. Make sure an equal amount of material is removed from both sides of blade to prevent having an unbalanced blade. An unbalanced blade will cause excessive vibration and may damage the mower.

4. Use a blade balancer to check the blade after sharpening.

5. Torque center mounting screw holding blade to 75 to 90 ft. lb. (100 to 120 Nm).

A

B

Maximum

1/2” (13 mm)

HR024

Figure 4D

4.21 CARE AND CLEANING _____________________________________________________

Wash the tractor and implements after each use. Keep the equipment clean.

Note: Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners.

1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Jacobsen Dealer.

2. Use only fresh water for cleaning your equipment.

Note: Use of salt water or effluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty.

3. Do not spray water directly at the instrument panel, ignition switch, controller or any other electrical components, or at bearing housings and seals.

4. Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners.

5. To maintain the original high luster of the fiberglass, periodically wax with a good grade of One-Step cleaner wax.

Repair damaged metal surfaces and use Jacobsen touch-up paint. Wax the equipment for maximum paint protection.

Clean grass and debris from cutting units, drives, muffler and engine to prevent fires.

!

!

CAUTION

WARNING

NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries.

21

4 MAINTENANCE

4.22 STORAGE________________________________________________________________

General

1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal.

2. Inspect the tractor, tighten all hardware, replace worn or damaged components.

3. Drain and refill radiator.

4. Clean the tires thoroughly and store the tractor so the load is off the tires. If tractor is not on jack stands, check tires at regular intervals and reinflate as necessary.

5. Keep the machine and all its accessories clean, dry and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors.

Battery

After Storage

1. Check and reinstall battery

2. Check or service fuel filter and air cleaner.

3. Check the radiator coolant level.

4. Check oil level in the engine crankcase and hydraulic system.

5. Fill the fuel tank with fresh fuel. Bleed the fuel system.

6. Make certain that the tires are properly inflated.

7. Remove all oil from the blades. Adjust cutting height.

8. Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated.

1. Remove, clean and store battery in upright position on a non-conductive surface (wood) in a cool, dry place. To prevent accelerated discharge, do not store battery on concrete or steel surface.

2. Check and recharge battery every 60 to 90 days while in storage.

3. Store batteries in a cool, dry place. To reduce the self discharge rate, room temperature should not be above

80°F (27°C) or fall below 20°F (-7°C) to prevent electrolyte from freezing.

Engine

1. While the engine is warm, remove drain plug, drain the oil from the crankcase and change oil filter. Install drain plug and refill with fresh oil. Torque drain plug to 22 ft.

lb. (30 Nm).

2. Clean exterior of engine. Paint exposed metal or apply a light coat of rust preventative oil.

3. Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel. See your local fuel supplier.

Cutting Units

1. Wash the cutting units thoroughly, then repair and paint any damaged or exposed metal.

2. Lubricate all fittings and friction points.

3. Apply a light coat of rust preventative oil to the sharpened edges of the blades.

!

WARNING

Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.

!

CAUTION

To prevent personal injury and damage to the cutting edges, handle the blades with extreme care

22

TROUBLESHOOTING 5

5 TROUBLESHOOTING

5.1 GENERAL ________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer.

Symptoms Possible Causes

Engine will not start.

1.

Parking brake disengaged, traction pedal not in neutral or mow switch on.

2.

Glow plug has not timed out.

3.

Battery low on charge or defective.

4.

Fuel tank empty or dirty.

5.

Fuse blown.

6.

Relay defective

7.

Neutral switch on traction pedal out of adjustment or defective.

1.

Fuel level low, fuel or fuel filter dirty.

Engine hard to start or runs poorly.

2.

Air cleaner dirty.

3.

Injectors, fuel pump

4.

Engine problem.

1.

Fuel tank empty.

Engine stops.

2.

Interlocks not set before leaving operator’s seat.

Engine overheating 1.

Coolant level low.

2.

Air intake restricted.

3.

Water pump belt broken or loose.

1.

Loose or corroded battery terminals.

Battery not holding charge.

Battery light on.

2.

Low electrolyte.

3.

Alternator belt loose or broken.

4.

Charging system defective.

Decks cut unevenly 1.

Height of Cut not adjusted correctly.

2.

Engine speed too low.

3.

Mow speed not adjusted for turf conditions.

Action

1.

Check interlock system and start-up procedure.

2.

Reset ignition switch and allow glow plug to time out before cranking engine.

3.

Inspect condition of battery and battery connections.

4.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

5.

Replace fuse.

6.

Test and replace relay.

7.

Adjust or replace switch.

1.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

2.

Inspect and replace air filter.

3.

Consult engine manual.

4.

Consult engine manual

1.

Fill with fresh fuel and bleed fuel lines.

2.

Engage parking brake and set mow switch to OFF.

1.

Inspect and add coolant.

2.

Clean air intake at radiator.

3.

Tighten or replace belt.

1.

Inspect and clean terminals

2.

Refill to correct level.

3.

Tighten or replace belt

4.

See engine manual

Inspect height of cut adjustment. Same number of spacers below deck housing on all spindles.

Check engine speed. Run engine at full throttle.

Adjust mow speed for best cut.

INPUTS OUTPUTS

23

5 TROUBLESHOOTING

5.2

CONTROLLER LAMPS _____________________________________________________

The controller is a solid state device that monitors and controls electrical functions. The controller receives input signals from various switches and sensors throughout the machine and transmits output signals to operate relays, solenoids and warning lights. It controls and resets timers and contains built in logic to control certain machine functions.

It is important to note that in some cases a lamp or group of lamps must be on or off for a condition to be true. For example, to start the tractor the Mow Switch must be off

(lamp 8 off) while the Neutral Start Switch (lamp 12), Brake

Switch (lamp 6) and Fuel Valve Hold coil (lamp 27) must be on.

Each input and output signal is displayed through lamps located on top of the controller. A closed input switch indicates an active circuit and will turn an input lamp on, an open switch an inactive circuit and will turn a lamp off.

Outputs are active when their lights are on.

NOTE: For factory assistance with troubleshooting controller problems, please note the controller hardware revision and software version located on the lower right

corner of the controller. [SEE 4.14] Controllers with equal or

greater revision levels will be backward compatible.

Lamp On - Circuit is active

Lamp Off - Circuit is inactive

INPUTS

Lamp Circuit

Controller Functions by Lamp Number

1,2,3,4 Program Select (1, 3 and 4 are not used)

5 Brake Switch

6

7

8

9

10

11

12

13

14

15

16

17

18

Seat Switch

Traction Control Switch

Mow Switch

Joystick - Lower

Joystick - Raise

Hydraulic Oil Level Switch

Neutral Switch

Not Used

Keyswitch - Glowplug

Keyswitch - Start

Joystick Active

Hydraulic Filter Switch

Engine Oil Pressure Switch

Lamp

30

31

32

33

26

27

28

29

22

23

24

25

19

20

21

OUTPUTS

Circuit

Hydraulic Filter Light

Hydraulic Oil Level Light

Not Used

Glowplug Light

Lower Solenoid

Raise Solenoid

Glowplug Relay

Start Relay

Fuel Solenoid - Hold

Not Used

Audible Alarm

Mow Solenoid

Fuel Solenoid - Pull

Power-Ignition

Power-Lights

24

When troubleshooting the machine using the controller always check that Program Active lamps (1, 2 and 3 - 5

Gang)(2 and 3 - 7 Gang) are on. These indicate that the controller has power and the program is active.

Note: The controller requires a minimum of six volts to operate.

Individual circuits can be tested by operating an input switch, checking for the required input signal and looking for a corresponding output. Keep in mind that not all switches are located on the instrument panel. The traction pedal, reel lift limit and brakes are controlled by small proximity switches mounted on the frame of the tractor.

If an input lamp does not light an inactive condition is indicated. This could be caused by a fuse, faulty switch or poor connection.

The electrical connections to the solenoids on the hydraulic valves are also equipped with small indicator lamps. When lit these lamps indicate that the output signal has reached the connection. If lamps do not come on, check wires to and from connector.

TROUBLESHOOTING 5

25

6 MAINTENANCE & LUBRICATION CHARTS

6 MAINTENANCE & LUBRICATION CHARTS

6.1 GENERAL________________________________________________________________

!

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries.

1. Always clean grease fittings before and after lubrication.

2. Lubricate with grease that meets or exceeds NLGI

Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air.

3. For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours or as required.

4. Remove wheels and repack bearings once a year.

6.2

MAINTENANCE CHART ____________________________________________________

Recommended Service and Lubrication Intervals

Air Cleaner

Battery Charge

Belt

Brake

Cooling System

Engine Oil

Engine Oil Filter

Fuel Lines and Clamps

Fuel Filter

Grease Fittings - F1

Grease Fittings - F2

Hydraulic Hoses and Tubes

Hydraulic Oil

Hydraulic Oil FIlters

Muffler and Exhaust

Radiator Screens

Tires

Steering System

Wheel Bearings

Wiring

Every

8-10

Hours

I-A*

I-C-A

I

I***

I-C/AR

Every

50

Hours

I-A*

R*

R*

I

L

I-A

R*

I-A

I*

Every

100

Hours

AR

I

I-A

R

R

L

Every

250

Hours

A

I

I

I-A

Every

400

Hours

R

Every

500

Hours

R

R**

R-AR

Every

1000

Hours

Yearly

R

R

L

See

Section

4.4

4.9

3.3

3.4

4.15

4.2

4.3

4.6

6.3

6.3

4.11

4.12

4.13

4.10

4.15

4.17

Lubricant

Type

I* I

4.14

A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required

* Indicates initial service for new machines.

** Or Yearly whichever comes first.

*** Inspect visible hoses and tubes for leaks or oil marks.

III

II

II

IV

I

I Pack bearings with NLGI Grade 2 (Service Class GB)

II Manual grease gun with NLGI Grade 2 (Service Class LB).

III Engine Oil - See Section 4.3

IV Jacobsen Hydraulic Oil - SAE 10W30 or Greens Care 68

26

MAINTENANCE & LUBRICATION CHARTS 6

6.3

LUBRICATION CHART______________________________________________________

4 4 4

1

3

2

4

3

1

1

3

2

3

3

4

2

3

1

5

7

8

9

10

11

11

11

2

3

6

7

9

8

2

3

Grease Fittings

F1 - 50 Hours (Every Week)

1 Mower Pivot (5)

2 Lift Arm Pivot (5)

3 Lift Cylinders (10)

4 Caster Pivot and Wheels (10)

5 Brake Pedal Pivot

6 Traction Pedal Pivot

7 Ball Joint (2)

8 Steering Pivot (2)

9 Steering Cylinder (2)

10 Axle Pivot

F2 - 100 Hours

11 U-joint Driveshaft (3)

27

7 PARTS CATALOG

7 PARTS CATALOG

7.1 TABLE OF CONTENTS _____________________________________________________

1.1 ........ Decals ..................................................................... 30

2.1 ........ Hood ....................................................................... 32

3.1 ........ Seat Pan ................................................................. 34

3.2 ........ Seat Pan ................................................................. 36

4.1 ........ Control Panel ......................................................... 38

5.1 ........ Traction Pedal ........................................................ 40

6.1 ........ Brake Pedal ............................................................ 42

7.1 ........ Frame and Front Axle............................................ 44

8.1 ........ Tilt Steering............................................................ 46

9.1 ........ Rear Axle ................................................................ 48

10.1 ...... Tie Rod ................................................................... 50

11.1 ...... Remote Engine Oil Cooler .................................... 51

12.1 ...... Radiator and Air Cleaner....................................... 52

13.1 ...... Engine Mounting.................................................... 54

14.1 ...... Pump Mounting and Engine Exhaust .................. 56

15.1 ...... Fuel and Hydraulic Tanks ..................................... 58

16.1 ...... Pump Suction Hydraulics ..................................... 60

17.1 ...... Oil Cooler Hydraulics ............................................ 61

18.1 ...... Hydraulic Valves and Filter................................... 62

19.1 ...... Deck Hydraulics..................................................... 63

20.1 ...... Traction Hydraulics ............................................... 64

21.1 ...... Front Lift Hydraulics.............................................. 66

22.1 ...... Rear Lift Hydraulics............................................... 67

23.1 ...... Wheel Motor Case Drains ..................................... 68

24.1 ...... Deck Motor Case Drain ......................................... 69

25.1 ...... Steering Hydraulics............................................... 70

26.1 ...... Hydraulic Clamps .................................................. 71

27.1 ...... Front Lift Arms....................................................... 72

28.1 ...... Rear Lift Arms........................................................ 74

29.1 ...... Electrical Harness ................................................. 76

30.1 ...... Deck Housing and Caster Wheels........................ 78

31.1 ...... Deck Frame ............................................................ 80

32.1 ...... Brake Assemblies.................................................. 82

33.1 ...... Deck Valve.............................................................. 83

34.1 ...... Front Wheel Motor................................................. 84

35.1 ...... Rear Wheel Motor .................................................. 85

36.1 ...... Lift Valve................................................................. 86

37.1 ...... 4WD Valve .............................................................. 87

38.1 ...... Steering Valve........................................................ 88

39.1 ...... Traction Pump (Front Half) ................................... 90

40.1 ...... Traction Pump (Rear Half) .................................... 92

41.1 ...... Electrical Schematic.............................................. 94

42.1 ...... Hydraulic Schematic ............................................. 98

43.1 ...... O-Ring Chart ........................................................ 100

28

PARTS CATALOG 7

29

AR-5

1.1 Decals

Serial No. All

30

17

TC - 0 / I

25

5

7

26

2

!

WARNING

To prevent serious injury never disconnect or tamper with the seat switch.

Read the manual for more information.

24

10

24

6

8

!

WARNING

Fit roll over protective structure before using this machine on slopes greater than 14 .

Do not use on slopes greater than 21 .

Keep bystanders away

23

!

WARNING

1. Read operators manual.

Do not allow untrained

operators to use machine.

2. Keep shields in place and

hardware securely

fastened.

3. Before you clean, adjust

or repair this equiptment,

disengage all drives,

engage parking brake

and stop engine.

4. Keep hands, feet and

clothing away from

moving parts.

5. Never carry passengers.

6. Keep bystanders away.

7. Inspect hoses and fabric

covers daily. If worn or

damage, replace with

original quality parts.

8. Do not use on slopes

greater than 22 .

11

DANGER

KEEP HANDS AND FEET AWAY

19

4-1/4

3-3/4

3-1/4

2-3/4

CUT

HEIGHT

W/ 1/2

SPACERS

5-1/4

4-3/4

2-1/4

1-3/4

1-1/4

3/4

20

CUT

HEIGHT

W/ 1/4

SPACER

5

4-1/2

4

3-1/2

3

2-1/2

2

1-1/2

1

!

WARNING

TO PREVENT POSSIBLE INJURY TO YOU OR OTHERS,

DO NOT OPERATE THIS UNIT WITH GUARD REMOVED.

21

20

19

21

11

25

26

2

22

18

19

12

21

9

!

WARNING

DO NOT INSTALL CAB UNLESS

UNIT OUTFITTED WITH BRAKE

UPDATE KIT, P/N 4118909

22

IMPORTANT

T h i s m a c h i n e u s e s G r e e n s C a r e 6 8 , a b i o d e g r a d a b l e h y d r a u l i c f l u i d .

( O r d e r 5 0 0 3 1 0 3 f o r 5 g a l . p a i l )

U s e o f 1 0 W 3 0 i s a n a p p r o v e d a l t e r n a t e f l u i d .

U s e w i l l c o m p r o m i s e a l l b i o d e g r a d a b l e p r o p e r t i e s o f

G r e e n s C a r e 6 8 h y d r a u l i c f l u i d .

4108880

13

17

22

13

16

1

20

4

14 / 15

3

AR-5

4

!

WARNING

Radiator is under pressure. Remove cap slowly to avoid personal injury

5

>

>

>

>

>

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

25

26

!

ADVERTENCIA

1. Leer el manual del operador. No permitir que

personas no capacitadas para ello usen la maquina

2. Mantener los escudos en su lugar y la tornilleria

debidamente fijada.

3. Antes de limpiar, ajustar o reparar este equipo,

desengranar todas los mandos, aplicar el freno de

estacionamiento y apagar el motor.

4. Mantener las manos, los pies y la ropa alejados de

las piezas en movimiento.

5. No viajar como pasajeros ni llevar pasajeros en

maquinas sin asiento para ellos.

6. Mantener a las demas personas alejadas

7. Si no sabe leer ingles, solicitarle a otra persona que

le lea y explique el contenido de las etiquetas y del

manual de la maquina.

6

7

8

Part No.

4111408

4134631

4132372

365956

4124759

340830

3008521

3008522

3001435

3008682

4131828

4134633

4108880

4124866

4124867

4124791

4124445

4117468

835892

4133609

521720

4121657

3002529

365339

4134870

4131772

Qty.

Description

2 Decal, Bio Fluid

1 Decal, Service

2 Decal, AR-5

1 Decal, Radiator Warning

1 Decal, Jacobsen Emblem

1 Decal, Spanish Caution

1 Decal, Traction Pedal

1 Decal, Brake

1 Decal, Battery Danger

1 Decal, Tow Valve

1 Decal, Warning

1 Decal, Patent

1 Decal, Hydraulic Fluid

1 Decal, Left Side Stripe

1 Decal, Right Side Stripe

2 Decal, Jacobsen

1 Decal, Operating Instructions

1 Decal, Noise 105 dB

10 Decal, Danger

10 Decal, Height of Cut

5 Decal, Guard Warning

2 Decal, ROPS Warning

1 Decal, Warning

1 Decal, Warning

1 Decal, TC-O/I

1 Decal, Blank

!

DANGER

To avoid injury when working with battery

1. Always connect the black ground (–)

cable last and remove it first.

2. Keep sparks and flames away, and

avoid contatc with acid.

9

To avoid injury when jumping battery

1. Connect positive (+) terminal to

positive (+) terminal.

2. Connect negative (–) terminal on good

battery to frame of vehicle that

has dead battery.

10

1

IO

B

D

E

G

RADABLE FLU

ID

Manufactured under one or more of the following U.S. Patents:

5309699

6336311

6047530

6336312

12

105 dB

18

Serial Numbers/Notes

L

WA

Included with hood

Included with hood

Included with hood

Included with hood

Included with hood

2 on each cutting unit

2 on each cutting unit

> Change from previous revision

31

AR-5

2.1 Hood

15

21

6

1

2

17 22

4

7

9

5

24

11

16

14

12

10

23

8

10

19

3

18

15

17

20

16

22

16

Serial No. All

LF34-1

32

Item

1 4139087

2 4124443

3 4124437

4 4124436

5 4124442

6 557620

7 4138441

8 4129680

9 3007548

10 800794

11 400408

12 444758

13 800907

14 453017

15 366883

16 402056

17 444306

18 3006873

19 3008195

20 3009210

21 403741

22 446110

23 4138359

24 4129679

Part No.

Qty.

Description

1 Hood

1 • Foam, Front

1 • Foam, Right Side

1 • Foam, Left Side

1 • Foam, Top

4 • Molding

1 • Foam, Hood Mount

1 Seal, Right Side Air

1 Foam, Control Module

4 Screw, 5/16-18 x 3/4 Hex Flange

4 Screw, 1/2-13 x 1-1/2” Hex Head

2 Locknut, 1/2-13 Center

4 Nut, 5/16-18 Hex Flange

6 Flat Washer, 1/2

1 Over Center Latch

2 Screw, #8-32 x 3/8” Slotted Head

4 Nut, #8-32 Hex

1 Cover, Front Mount

1 Wing Nut, 1/4-20 Steel

1 Foam (Cut To Length)

2 Screw, #8-32 x 5/8” Hex Head

4 Lockwasher, #8

AR Foam, Sealing

1 Seal, Left Side Air

Serial Numbers/Notes

Includes Decals

Cut two 5-1/2” pieces

AR-5

> Change from previous revision

33

AR-5

3.1 Seat Pan

Milsco Seat

Serial No. 1651-2156

19

5

17

10

27

8

26

32

36

11

38

39

8

37

35

34

33

3

19

29

4

13

15

14

19

24/25

2

6

9

7 21

12

20

30

16

28

31

18

22

23

1

9

6

6

9

10

32

8

34

AR-5

32

33

34

35

28

29

30

31

36

37

38

39

Item

21

22

23

24

17

18

19

20

25

26

27

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

1004279

403785

64246-02

440078

400112

453023

4133121

4132917

4132913

444708

446128

4123723

3001328

4133119

4123725

3008218

404016

198059

198066

66170

66172

434011

446130

554390

163583

445245

403751

3009292

4129685

4131137

4130641

400258

441602

445795

446142

452008

5003162

3007609

3007610

3007611

3007612

315387

3003928

Qty.

Description

1 Floorpan

1 Seat Pan

1 Support, Seat

1 Adjuster, Double Latching

1 Base, Seat

9 Screw, 3/8-16 x 3/4” Hex Head

4 Carriage Bolt, 5/16-18 x 3/4”

17 Nut, 5/16-18 Spiralock Flange

9 Lockwasher, 3/8 Heavy

9 Flat Washer, 3/8

1 Platform

1 • Pad, Left Floorboard

1 • Pad, Right Floorboard

1 • Pad, Left Foot

1 • Pad, Right Foot

1 Grommet

1 Pouch, Literature

1 Latch, Panel

12 Screw, 5/16-18 x 5/8” Hex Washer

1 Floorboard

1 Pad, Center Floorboard

1 Cover, Hydro

2 Screw, 1/4-20 x 5/8” Truss Head

1 Arm Rest, L.H.

1 Arm Rest, R.H.

1 Suspension, Heavy Duty Seat

1 Seat, One Piece 21”

2 • Screw, 1/4-20 x 5/8” Socket Head

2 • Lockwasher, 1/4 Heavy

1 • Switch, Seat

1 • Wire Harness, Seat Switch

2 Tinnerman Nut

4 Screw, 5/16-18 X 3/4” Serr Washer

4 Screw, 5/16-18 x 1” Serr Washer

4 Nut, M8-1.25 Whizlock Flange

4 Carriage Bolt, 5/16-18 x 1/2”

4 Screw, 1/4-20 x 1” Hex Head

4 Flat Washer, 1/4

2 Stop, Deck

1 Bracket, Right Side Deck Stop

1 Bracket, Left Side Deck Stop

4 Locknut, 1/4-20 Center

4 Lockwasher, 1/4

Serial Numbers/Notes

REFERENCE SW-10, See 41.1

> Change from previous revision

35

AR-5

3.2 Seat Pan

Michigan Seat

Serial No. 2157 and Up

5

24

41

30

10

17

26

32

40

27

25

2

13

15

14

7 21

12

20

3

19

6

42

9

4

29

16

28

31

18

22

23

1

9

6

6

9

10

36

11

38

39

8

37

35

34

33

32

8

36

AR-5

25

26

39

40

41

42

35

36

37

38

31

32

33

34

27

28

29

30

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

Part No.

1004279

4123723

409812

4133119

4123725

3008218

404016

4139433

4139436

4139434

4139435

64123-68

4139450

445245

403751

800943

64246-02

3009292

4139241

4131137

4139237

400258

441602

445795

446142

452008

5003162

3007609

3007610

3007611

3007612

315387

3003928

440078

400112

453023

4133121

4132917

4132913

444708

446128

5003769

452004

831053

Qty.

Description

1 Floorpan

1 Seat Pan

1 Support, Seat

1 Adjuster, Double Latching

1 Base, Seat

9 Screw, 3/8-16 x 3/4” Hex Head

4 Carriage Bolt, 5/16-18 x 3/4”

17 Nut, 5/16-18 Spiralock Flange

9 Lockwasher, 3/8 Heavy

9 Flat Washer, 3/8

1 Platform

1 • Pad, Left Floorboard

1 • Pad, Right Floorboard

1 • Pad, Left Foot

1 • Pad, Right Foot

1 Grommet

1 Pouch, Literature

1 Latch, Panel

4 Screw, 5/16-18 x 3/4” Thread Cutting

1 Floorboard

1 Pad, Center Floorboard

1 Cover, Hydro

2 Screw, 1/4-20 x 5/8” Truss Head

1 Suspension Seat Assembly

1 • Arm Rest Kit

1 • • Arm Rest, L.H.

1 • • Arm Rest, R.H.

4 • • Bolt, 5/16-18 Hex

1 • Switch, Seat

2 Tinnerman Nut

4 Screw, 5/16-18 X 3/4” Serr Washer

2 TScrew, #10-16 x 3/4” Plastic

4 Nut, M8-1.25 Whizlock Flange

4 Carriage Bolt, 5/16-18 x 1/2”

4 Screw, 1/4-20 x 1” Hex Head

4 Flat Washer, 1/4

2 Stop, Deck

1 Bracket, Right Side Deck Stop

1 Bracket, Left Side Deck Stop

4 Locknut, 1/4-20 Center

4 Lockwasher, 1/4

1 Seat Switch Harness

2 Flat Washer, 1/4

4 Spacer, Seat

Serial Numbers/Notes

REFERENCE SW-10, See 41.1

> Change from previous revision

37

AR-5

4.1 Control Panel

33

4

33

3

6

28

27

26

25

24

21

29

10

8

34

22

32

Serial No. All

1

30

31

2

9

7

5

20

16

18

17

12

11

13

17

7 Ref

14

15

19

23

38

Item

29

30

31

32

25

26

27

28

33

34

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

4130114

400272

444762

444310

403912

404016

4128888

4131618

N/S

2721505

4130148

4130149

402006

446106

444304

403908

3001376

4137524

4129683

365943

3005121

1004290

366751

366670

4130132

4130133

4130134

1002810

4135758

366768

452008

351956

3006035

360885

Qty.

Description

1 Instrument Panel

1 Hour Meter, Quartz

1 Fuel Gauge

1 Water Temperature Gauge

1 Joystick, 1 Axis

1 Indicator Light, Yellow

1 Horn

1 Switch, Light

2 Switch, Horn

1 Hole Plug

1 Bracket, Throttle

1 Lever, Throttle

1 Knob

1 Flat Washer, 3/8”

1 Spring, Compression

1 Plate, Friction

2 Washer, Friction

1 Screw, 3/8-16 x 2-1/4” Hex Head

1 Locknut, 3/8-16 Center

4 Nut, #10-24 Hex

4 Screw, #10-24 x 5/8” Truss Head

2 Screw, 1/4-20 x 5/8” Truss Head

1 Switch Assembly, Key

1 • Key

1 • Nut

1 Switch, PTO

1 Light, Indicator Fluids

1 Light, Indicator Electric

2 Screw, #6-32 x 1/2 SL RD HD

2 Lockwasher, #6 Heavy

2 Nut, #6-32 Hex

6 Screw, #10-24 x 3/8” Truss Head

2 Bulb, Lamp

1 Switch, Traction Control

AR-5

Serial Numbers/Notes

Includes silk screen decals

REFERENCE U-3, See 41.1

REFERENCE U-2, See 41.1

REFERENCE U-1, See 41.1

REFERENCE SW-12, See 41.1

REFERENCE L-7, See 41.1

REFERENCE U-4, See 41.1

REFERENCE SW-3, See 41.1

REFERENCE SW-5

REFERENCE SW-2, See 41.1

REFERENCE SW-11, See 41.1

REFERENCE L3 & L4, See 41.1

REFERENCE L5 & L6, See 41.1

REFERENCE SW-5

> Change from previous revision

39

AR-5

5.1 Traction Pedal

5

12

27

9

26

25

3

18

4

20

Serial No. All

40

27

26

8

1

2

13

2

21

14

16

26

7

29

32

33

31 15

24

17

30

19

27

23

23

27

11

20

14

21

27

22

10

6

28

28

22

6

27

Serial Numbers/Notes

AR-5

>

>

Item

21

22

23

24

17

18

19

20

25

26

27

28

29

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

30

31

32

33

Part No.

1003288.7

444718

400272

445795

400182

443112

452008

446110

3002695

400188

445796

400264

3008383

352726

3007230

3003474

3003475

366974

4125831

3006327

333542

3006998

3006999.7

4132912

471214

446136

453004

403860

444306

Qty.

Description

1 Treadle Pivot

2 • Bushing

1 Stop, Mow Speed

1 Grip, Pedal

1 Grip, Pedal

2 Rod End

1 Switch, Proximity

1 Shaft, Turn Assist

1 Tie Stud

1 Rod, Hydro

1 Bracket, Hydro Mount

1 Pedal, Hydro

1 Fitting, Grease

2 Lockwasher, 5/16 Heavy

2 Flat Washer, #8

2 Screw, #8-32 x 5/8” Truss Head

2 Nut, #8-32 Hex

1 Locknut, 5/16-18 Center

1 Screw, 3/8-16 x 2-1/4” Hex Head

6 Nut, 5/16-18 Spiralock Flange

4 Screw, 5/16-18 x 5/8” Hex Head

2 Nut, 3/8-24 Hex

2 Flat Washer, 3/8

2 Lockwasher, #8

1 Washer

7 Screw, 5/16-18 x 1” Hex Head

6 Nut, 3/8-16 Spiralock Flange

2 Screw, 3/8-16 x 1-1/4” Hex Head

1 Clip, Wire Harness

3009193

4130951

4131768

446102

AR Shim, Switch

1 Bracket, Neutral Switch

2 Screw, M3-0.5 x 8 mm Pan Head

2 Lockwasher, #4

REFERENCE SW-7, See 41.1

Add or remove shims as required to obtain 1/16 to 1/8” air gap between sensor and treadle arm.

> Change from previous revision

41

AR-5

6.1 Brake Pedal

13

4

13

12

15

18

18

42

17

10

2

16

9

5

14

24

26

28

11

25

20

14

9

16

6

3

7

8

7

22

19

23

21

1

27

15

Serial No. All

>

>

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

24

25

26

27

28

Part No.

4142455

4125831

3006327

3007606

3006997

1003616

352726

471214

446136

446110

403860

1003872

444718

445795

441602

400182

444306

400188

4108161

3008383

443812

461451

460014

Qty.

Description

1 Bracket, Brake

1 Switch, Proximity

1 Shaft, Turn Assist

1 Lever, Parking Brake

1 Mount, Brake

1 Brake Arm

2 • Bushing

1 Grease Fitting

2 Lockwasher, 5/16 Heavy

2 Lockwasher, #4

2 Screw, #8-32 x 5/8” Truss Head

1 Pedal

2 Locknut, 5/16-18 Center

8 Nut, 5/16-18 Spiralock Flange

8 Carriage Bolt, 5/16-18 x 3/4”

2 Screw, 5/16-18 x 5/8” Hex Head

2 Nut, #8-32 Hex

2 Screw, 5/16-18 x 1” Hex Head

2 Brake Spring Assembly

1 Clip, Wire Harness

2 Nut, 3/8-24 Hex Jam

2 Clevis Pin, 5/16 x 15/16”

2 Cotter Pin, 3/32 x 3/4”

3009193

4131768

4130950

REF

446102

AR Shim, Switch

2 Screw, M3-0.5 x 8 mm Pan Head

1 Bracket, Proximity Switch

Brake Cable

2 Lockwasher, #4

AR-5

Serial Numbers/Notes

REFERENCE SW-8, See 41.1

Add or remove shims as required to obtain 1/16 to 1/8” air gap between sensor and brake arm.

See 7.1

> Change from previous revision

43

AR-5

7.1 Frame and Front Axle

Serial No. All

7

44

20

23

31

32

33

38

21

40

10

41

22

9

41

20

1

33

20

23

30

8

41

22

34

37

36

23

3

30

33

22

14

34

4

35

39

28

40

10

33

32

31

38

21

27

25/26

29

11/12

13

16

17

19

15

5

24

6

18

2

Serial Numbers/Notes

AR-5

>

>

>

>

Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

41

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

4133033

353914

400108

4113047

523126

443128

452016

460093

1003047

1003048

557771

461493

460014

400114

443102

446128

453023

5002574

360111

4118254

557623

557624

4118092

366871

4118134

4133054

–

–

2000141

3007862

340486

446154

400410

445795

441602

4120961

2810553

443806

400188

445781

4140094

Qty.

Description

2 Tire

2 Rim

2 Valve, Inflation

2 Wheel Motor

2 • Key

2 • Nut, Hex

1 Frame

2 • Bushing

1 Front Axle

2 Bracket, Angle Upstop

1 Brake Assembly

1 Brake Assembly

2 Hub, Wheel

2 Spring, Extension

2 Disk Brake

8 Lockwasher, 1/2 Heavy

8 Screw, 1/2-13 x 1-3/4” Hex Head

12 Wheel Bolt

20 Screw, 1/4-20 x 3/4” Hex Head

6 Screw, 5/8-18 x 1-1/2” Hex Head

2 Bumper, Rubber

6 Nut, 5/8-18 Hex

6 Flat Washer, 5/8

2 Cotter Pin, 1/8 x 2-1/2”

1 Cable, Right Brake

1 Cable, Left Brake

2 • Clip, Brake Cable

2 Clevis Pin, 5/16 x 3/4”

2 Cotter Pin, 3/32 x 3/4”

4 Screw, 1/4-20 x 1-1/4” Hex Head

4 Nut, 1/4-20 Hex

4 Lockwasher, 1/4

8 Flat Washer, 1/4

2 Nut, 5/16-18 Spiralock Flange

1 Bolt, 5/16-18 x 3/4” Carriage

1 Battery Tray

1 Clamp, Battery

2 Nut, 5/16-18 Hex Jam

1 Screw, 5/16-18 x 1” Hex Head

2 Nut, 5/16-18 Whizlock Flange

6 Flat Washer, 5/8

See 34.1

See 32.1

See 32.1

Grade 8 Bolt

> Change from previous revision

45

AR-5

8.1 Tilt Steering

Serial No. All

46

7

12

9

5

14

11

20

15

8

11

23

22

13

10

1

11

19

24

21

3

4

17

2

6

18

16

>

Item

3

4

1

2

17

18

19

20

13

14

15

16

21

22

23

24

9

10

11

12

7

8

5

6

Part No.

5002918

5002919

2811346

4138567

339979

339974

443828

3010651

3005934

3005981

2811547

400192

444718

444849

444754

447224

400216

445795

416911

404016

446142

400258

441614

2811364

2811365

445245

Qty.

Description

1 Actuator, Gas Spring

1 Cable, Actuator

1 Tower, Steering

1 Valve, Steering

3 • Adapter, Straight

2 • Adapter, Straight

1 • Nut, 5/8-18 Hex Jam

1 Cover, Steering Tower

2 Bolt, Shoulder

1 Bracket, Steering Pump

1 Washer

1 Screw, 5/16-18 x 1-1/2” Hex Head

3 Locknut, 5/16-18 Center

2 Locknut, 3/4-10 Center Jam

4 Locknut, 5/16-24 Center

1 Lockwasher, 5/8 Internal

1 Screw, 5/16-18 x 2-3/4” Hex Head

4 Nut, 5/16-18 Spiralock Flange

2 Screw, #10-24 x 1/2” Thread Cutting

6 Screw, 1/4-20 x 5/8” Truss Head

2 Lockwasher, 3/8 Heavy

2 Screw, 3/8-16 x 3/4” Hex Head

4 Carriage Bolt, 5/16-18 x 1”

1 Steering Wheel

1 • Cap, Steering Wheel

6 Tinnerman Nut

Serial Numbers/Notes

See 38.1

AR-5

> Change from previous revision

47

AR-5

9.1 Rear Axle

Serial No. All

23

29

14

9

8

9

16

17

10

15

15

17

13

16

23

27

28

4

9

7

9

4

5

4

6

31

30

18

22

19

32

30

20

33

25

21

34

24

12

11

1

2

26

3

48

>

>

>

Item

9

10

7

8

5

6

3

4

1

2

>

11

12

13

14

15

16

> 29

30

31

32

25

26

27

28

33

34

21

22

23

24

17

18

19

20

Part No.

178032-01

400194

444718

445666

4132688

2000057

400410

361451

471227

460028

460032

2000012

353914

367350

4132699

4141934

446154

400406

4118255

554780

554779

1003638

360111

361648

361647

471214

461393

4141885

363562

4137137

4137139

443840

452022

366789

460064

460026

4141925

Qty.

Description

2 Tire

2 Rim

2 Inflation Valve

6 Washer, Thrust

2 Bearing, Thrust

2 Fitting, Grease

2 Pin, Spring 1/4 x 2”

1 Steering Axle

4 • Bushing

1 Cylinder, Steering

1 • Seal Kit

2 Nut, 1-12 Hex Jam

1 Flat Washer, 1

1 Spacer, Axle

1 Cotter Pin, 1/4 x 1-1/2”

2 Cotter Pin, 1/8 x 3/4”

2 Ball Joint

2 • Screw, 5/16-18 x 1-3/4”

2 • Locknut, 5/16-18 Hex

2 • Nut, 1/2-20 Slotted Hex

1 Tie Rod

2 Motor Mount

8 Screw, 1/2-13 x 1-3/4” Hex Head

2 Washer, Thrust

1 45° Grease Fitting

2 Cotter Pin, 1/8 x 1”

2 Cotter Pin, 1/8 x 1-1/2”

2 Hub, Wheel

8 Wheel Bolt

2 Washer, Thrust

1 Arm, Left Steering

1 Arm, Right Steering

14 Lockwasher, 1/2 Heavy

6 Screw, 1/2-13 x 1-1/4” Hex Head

2 Wheel Motor, Disk Valve

2 • Key

2 • Nut

See 10.1

See 35.1

Serial Numbers/Notes

AR-5

> Change from previous revision

49

AR-5

10.1 Tie Rod

Part Number 4132688

10

6

7

5

11

8

12

9

1

11

12

9

8

10

3

4

2

Serial No. All

50

Item

7

8

5

6

3

4

1

2

9

10

11

12

Part No.

4118210

4121828

4121986

471214

4121829

4121986

471214

322847

446136

4124204

443106

400192

Qty.

Description

1 Tie Rod

1 Ball Joint, Left Hand Thread

1 • Dust Cover

1 • Straight Grease Fitting, 1/4-28

1 Ball Joint, Right Hand Thread

1 • Dust Cover

1 • Straight Grease Fitting, 1/4-28

2 Clamp, Tie Rod

2 Lockwasher, 5/16 Heavy

2 Nut, 9/16-18 Slotted Hex

2 Nut, 5/16-18 Hex

2 Screw, 5/16-18 x 1-1/2” Hex Head

Serial Numbers/Notes

> Change from previous revision

11.1 Remote Engine Oil Cooler

16

18

17

15

16

AR-5

Serial No. All

16

12

1

8

13

11

6

7

9

11

10

4

>

Item

1

14

15

16

17

18

10

11

12

13

8

9

6

7

4

5

2

3

14 2

5

3

14

Part No.

450190

4133238

4133239

4133240

4133241

4133242

4133243

4113986

4133305

4133306

4133307

366526

446136

4134468

4133808

4133296

4133252

361831

452004

Qty.

Description

2 Screw, M8-1.25 x 16 mm Hex Head

1 Kit, Remote Oil Filter

1 • Adapter, Engine Oil Filter

1 • Plug, Engine Oil FIlter

1 • O-Ring

1 • Washer

1 • Head, Engine Oil FIlter

1 Engine Oil Filter

1 Hose, Engine to Filter

1 Hose, Filter to Engine Oil Cooler

1 Hose, Engine Oil Cooler to Engine

2 Clamp, 1/4” to 5/8” Dia Hose

2 Lockwasher, 5/16 Heavy

1 Adapter, Straight

2 Adapter, Straight

1 Engine Oil Cooler

4 Tie, 3 Piece Cooler Mounting

4 Tube, Spacer

4 Flat Washer, 1/4

Serial Numbers/Notes

Included with Engine

Included with Engine

> Change from previous revision

51

AR-5

12.1 Radiator and Air Cleaner

4

17

6

1

11

2

13

8

4

18

14

12

2

10

25

21

7

2

5

8

2

3

28

31

2

26

29

24

32

28

31

24

23

19

33

5

16

15

30

22

27

9

35

34

20

Serial No. All

52

Serial Numbers/Notes

AR-5

22

23

24

25

18

19

20

21

26

27

28

29

30

31

32

33

34

35

>

Item

13

14

15

16

17

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

3002195

4133818

4133820

4133821

5003373

4128084

444718

445640

445795

445796

452006

452008

557367

557374

358794

400264

400262

326112

345666

337229

5003447

365398

366526

400188

4138381

4120925

4120932

4120976

4120977

4121020

4134775

4128079

4128083

4136164

550863

446140

4133244

366618

452010

4138380

Qty.

Description

1 Elbow, 1/8 NPF 90°

5 Clamp, 1-5/16 to 2-1/4” Dia Hose

1 Clamp, 1/2” P Hose

2 Clamp, Hose

AR Tube, Neoprene

1 Indicator, Air Cleaner

2 Clamp, 1/4” to 5/8” Dia Hose

3 Screw, 5/16-18 x 1” Hex Head

1 Shroud, Rear Frame

1 Hose, Radiator Inlet

1 Hose, Radiator Outlet

1 Hose, Air Cleaner to Engine

1 Hose, Shroud to Air Cleaner

1 Bracket, Air Cleaner

1 Shroud, Fan

1 Seal, Trim

1 Air Cleaner

1 • Cover, Air Cleaner

1 • Filter, Primary Air Cleaner

1 • Filter, Safety Air Cleaner

1 • Vactuator Valve

1 Bracket, Air Cleaner Mount

1 Locknut, 5/16-18 Center

2 Nut, 3/8-16 Steel Wing

2 Nut, 5/16-18 Spiralock Flange

4 Nut, 3/8-16 Spiralock Flange

1 Flat Washer, 5/16

7 Flat Washer, 3/8

1 Reserve Tank

1 Stay, Tank

4 Flat Washer, 3/8

6 Screw, 3/8-16 x 1-1/4” Hex Head

2 Screw, 3/8-16 x 1” Hex Head

1 Radiator / Hydraulic Oil Cooler

1 • Radiator Cap

8 Lockwasher, 3/8

1 Bracket, Remote Oil Filter

2 Grommet

2 Flat Washer, 1/4

AR Seal, Bulk

Cut to 33”

Cut two 2-1/4” and one 25”

> Change from previous revision

53

AR-5

13.1 Engine Mounting

10

2

6

19

22

14

15

2

8

18

23

7

20

9

15

26

10

2

11

2

8

18

23

1

5

12

9

27

16

10

2

10

2

20

7

13

9

15

2

8

18

23

21

4

15

3

2

8

18

23

22

19

6

28

17

25

Serial No. All

24

24 24

54

>

Item

1

14

15

16

17

10

11

12

13

8

9

6

7

4

5

2

3

22

23

24

25

18

19

20

21

26

27

28

Part No.

4118253

5003460

403740

452006

444718

446142

446154

446160

453013

453017

443110

445795

554988

4135765

453023

444708

4113986

310711

362263

363485

364501

365979

365981

367031

400190

400276

4120309

4120311

4120313

4120315

4133840

4132628

Qty.

Description

1 Engine, V2003 MT

1 • Filter, Engine Oil

12 Washer, Isolator

1 Screw, M10-1.25 x 25mm Hex Head

1 Lockwasher, M10 Heavy

1 Temperature Sender

7 Screw, M12-1.25 x 25mm Hex Head

4 Screw, M14-1.5 x 25mm Hex Head

4 Washer, Isolator

8 Screw, 5/16-18 x 1-1/4” Hex Head

4 Screw, 3/8-16 x 3” Hex Head

1 Engine Mount, Right Side Front

1 Engine Mount, Left Side Front

1 Engine Mount, Left Side Rear

1 Engine Mount, Right Side Rear

4 Isolator, Engine

1 Cable, Throttle

1 • Wire Stop

1 • • Screw, #8-32 x 1/2” Sl Hex Hd

1 • • Flat Washer, 5/16

1 • • Locknut, 5/16-18 Center

4 Lockwasher, 3/8 Heavy

7 Lockwasher, 1/2 Heavy

4 Lockwasher, 9/16 Heavy

1 Flatwasher, 7/16

7 Flatwasher, 1/2

4 Nut, 3/8-16 Hex

8 Nut, 5/16-18 Spiralock Flange

1 Pivot, Throttle Cable

1 Stud, M8-1.25

2 Flat Washer, 1/4

1 Locknut, 1/4-20 Center

Serial Numbers/Notes

See 11.1

AR-5

> Change from previous revision

55

AR-5

14.1 Pump Mounting and Engine Exhaust

View Rotated 180°

For Clarity

27

25

24

31

20

23

15

11

21

30

29

14

24

25

27

18

28

20

19

Serial No. All

56

22

10

26

8

17

3

12

13

2

6

1

16

9

8

2

9

5

4

10

7

AR-5

>

>

>

>

9

10

7

8

11

12

13

14

15

16

17

Item

3

4

1

2

5

6

26

27

28

29

30

31

22

23

24

25

18

19

20

21

Part No.

362743

400264

400286

400410

4118252

4131571

4134634

443118

444762

446142

446154

348856

362263

363485

445795

4133447

4136522

4119888

4134587

4134583

4134584

4134585

4134586

4128930

4143148

4129251

4129250

4134484

441614

450390

450411

453017

A1103051

3007889

452006

444718

362539

Qty.

Description

1 O-Ring Seal

5 Screw, 3/8-16 x 1-1/4” Hex Head

2 Screw, 3/8-16 x 2-3/4” Hex Head

2 Screw, 1/2-13 x 1-3/4” Hex Head

1 Pump, Traction

1 Pump, 3 Section Gear

1 • Seal Kit

2 Nut, 1/2-13 Hex

5 Locknut, 3/8-16 Center

5 Lockwasher, 3/8-16 Heavy

4 Lockwasher, 1/2 Heavy

1 Clamp, Exhaust

6 Screw, M10-1.25 x 25mm Hex Head

6 Lockwasher, M10 Heavy

2 Nut, 5/16-18 Spiralock Flange

1 Bracket, Upper Tail Pipe

1 Flange, Pump Drive

1 Driveshaft

2 • Cross and Bearing

1 • Joint and Tube Half

1 • Joint and Shaft Half

1 • Plate and Yoke

1 • Clamp and Yoke

1 Tail Pipe

1 Muffler

2 Spring, Tail Pipe

1 Bracket, Lower Tail Pipe

2 Screw, M12-1.25 x 50 mm Hex Head

2 Carriage Bolt, 5/16-18 x 1”

6 Washer, M8

6 Lockwasher, M8

2 Flat Washer, 1/2

6 Screw, M8-1.25 x 25mm Hex Head

1 Sleeve, Insulating

4 Flat Washer, 5/16

4 Locknut, 5/16-18 Center

4 Nut, M8-1.25 Hex

Serial Numbers/Notes

See 39.1 and 40.1

Discard hardware included with clamp, use Items 29 and 30

Traction Pump Side

Engine Side

Engine Side

Traction Pump Side

> Change from previous revision

57

AR-5

15.1 Fuel and Hydraulic Tanks

Serial No. All

20

24

11

15

30

10

12

8

18

1

15

16

18

17

13

4

18

A

A

B

Connect to engine fuel injector overflow.

Connect to engine fuel pump

28

18

23

18

B

18

14

26

22

27

18

18

29

25

19

9

6

21

19

2

7

19

5

3

58

AR-5

Item

1

2

3

16

17

18

19

12

13

14

15

10

11

8

9

6

7

4

5

24

25

26

27

28

20

21

22

23

29

30

Part No.

132647

554752

366526

403769

403910

404016

445794

445796

446118

400108

800709

4132489

503626

557619

554748

2810702

3001279

3002397

339899

3009204

3005871

3005872

3006243

3009347

3006332

3006337

5003374

2721806

554748

554748

361117

361748

Qty.

Description Serial Numbers/Notes

1 Valve, Shut Off

1 Switch, Float

1 Plug, Magnetic

1 • O-Ring

1 Fuel Tank

1 Hydraulic Tank

1 Shell, Tank Cover

2 Plate, Tank Mounting

1 Strainer, Fuel Filler

REFERENCE SW-9, See 41.1

1 Breather Filter

1 Fuel Sender

1 • Gasket

1 Cap, Fuel Tank

REFERENCE R-1, See 41.1

1 Fuel Line, 5/16” I.D. Cut to 72 Inches Tank to Fuel Pump

1 Fuel Line, 5/16” I.D. Cut to 8 Inches Fuel Filter to Engine

3 Bushing, Fuel Tank

1 Valve, Overflow

Engine to Tank 1 Fuel Line, 3/16 I.D. Cut to 70 Inches

6 Clamp, Hose

14 Screw, 1/4-20 x 1/2” Hex Flange

5 Screw, #10-24 x 1/2” Truss Head

5 Screw, 1/4-20 x 5/8” Truss Head

2 Nut, 1/4-20 Spiralock Flange

3 Nut, 3/8-16 Spiralock Flange

5 Lockwasher, #10 Heavy

2 Screw, 1/4-20 x 3/4” Hex Head

2 Screw, 3/8-16 x 1” Hex Flange

1

1

Fuel Pump

Engine Fuel Filter

1 • Element, Fuel Filter

1 Fuel Line, 5/16” I.D. Cut to 12 Inches Fuel Pump to Fuel Filter

1 Valve, Inlet

REFERENCE M-2, See 41.1

Included wih Engine

> Change from previous revision

59

AR-5

16.1 Pump Suction Hydraulics

4

8

7

1

2

7

2

1

1

5

3

6

9

Serial No. All

60

Item

3

4

1

2

5

6

7

8

9

Part No.

3008673

3008745

340090

4122538

4123066

4130823

339913

3001296

339999

365959

Qty.

Description

5 Clamp, Constant Torque Hose

2 Hose, Gear Pump Suction

1 Fitting, 24-24 90°

1 Hose, Charge Pump Suction

1 Tube, Charge Pump Suction

1 Tube, Pump Suction

1 • O-Ring -16

2 Adapter, Straight Beaded

1 Fitting, 16-16 Straight

1 Strainer, Tank Mounted

Serial Numbers/Notes

> Change from previous revision

AR-5

Serial No. All

17.1 Oil Cooler Hydraulics

7

1

5

8

2

1

10

11

6

4

9

3

Item

5

6

7

3

4

1

2

10

11

8

9

Part No.

339999

4129037

340077

340123

340039

4123166

4128322

339909

339911

4129042

4129043

4129044

339979

Qty.

Description

2 Fitting, 16-16 Straight

1 Hose, 4WD Return

1 Fitting, 16-16 90°

1 Fitting, 16-16-16 Swivel Run Tee

1 Fitting, 16-16 45°

1 Fitting, Check Valve Tee

1 Tube, Return Hoses to Oil Filter

3 • O-Ring -6

1 • O-Ring -10

1 Hose, Filter to Oil Cooler

1 Hose, Oil Cooler to Tee

1 Hose, Oil Cooler to Tank

1 Fitting, 6-6 Straight

Serial Numbers/Notes

> Change from previous revision

61

AR-5

18.1 Hydraulic Valves and Filter

1

5

6

4

2

1

5

6

3

7

Serial No. All

10

5

6

1

9

62

Item

1

2

3

8

9

10

6

7

4

5

8

6

5

1

Part No.

400258

409811

4121554

4121552

555771

556419

4124755

4121852

446140

453011

445795

4129069

4129070

4129071

Qty.

Description

8 Screw, 3/8-16 x 3/4” Hex Head

4 Screw, 5/16-18 x 5/8” Thread Cutting

1 Hydraulic Filter Assembly

1 • Filter Head

1 • Filter Element

1 • Oil Switch

1 • Visual Indicator

1 Filter Bracket

8 Lockwasher, 3/8

8 Flat Washer, 3/8

4 Nut, 5/16-18 Spiralock Flange

1 Lift Valve

1 Deck Valve

1 4WD Valve

Serial Numbers/Notes

REFERENCE SW-1, See 41.1

See 36.1

See 33.1

See 37.1

> Change from previous revision

AR-5

Serial No. All

19.1 Deck Hydraulics

4

4

9

4

4

10

13

6

4

11

5

5

2

12

4

3

1

2

11

4

8 7

4

4

4

10

4

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

Part No.

339985

339989

340009

340070

340030

4129015

4137588

4137382

4137589

4129595

4137383

4129597

REF

Qty.

Description

2 Fitting, 8-10 Straight

3 Fitting, 10-10 Straight

1 Fitting, 10-10 Straight

11 Fitting, 10-10 90°

2 Fitting, 8-10 45°

2 Hose, Gear Pump to Deck Valve

1 Hose, LH Front Motor to Deck Valve

1 Hose, Front Motor to Front Motor

1 Hose, RH Front Motor to Deck Valve

2 Hose, Rear Motor to Deck Valve

2 Hose, Center Motor to Rear Motor

1 Hose, Deck Valve to Return Tube

1 Return Tube

Serial Numbers/Notes

See 17.1

> Change from previous revision

63

AR-5

20.1 Traction Hydraulics

Serial No. All

64

1

11

1

3

7

14

1

21

4

23

19

6

2 15

13

19

5

24

27

9

8

18

4

21

22

12

25

28

10 1

26

1

29

29

29

29

17

28

27

9

22

16

3

20

AR-5

20

21

22

23

24

16

17

18

19

25

26

27

28

29

Item

13

14

15

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

339994

4137608

4128967

339996

REF

REF

REF

REF

340338

4137623

4137607

4137608

340377

340070

340033

4129035

339993

4128977

4134921

4129036

339979

340122

339989

4128320

4128318

4128317

4128319

4128324

4128325

4137625

4137607

Qty.

Description Serial Numbers/Notes

5 Adapter, 12-12 Straight Fitting

1 Hose, 4WD Valve to Traction Pump

2 Adapter, 12-10 Straight Fitting

2 Hose, Front Tube to Rear Tube

1 Tube, Drive Retur

1 Hose, 4WD Valve to Traction Pump

2 Adapter, 6-6 Straight Fitting

1 Adapter, 12-12-12 Swivel Run Tee

2 Adapter, 10-10 Straight FItting

4WD Valve Port I

4WD Valve Port G

1 Tube, Upper LH Front Wheel Motor

1 Tube, Lower RH Front Wheel Motor

1 Tube, Lower LH Front Wheel Motor

1 Tube, Upper RH Front Wheel Motor

1 Tube, Rear RH 4WD Tube

1 Tube, Rear LH 4WD Tube

4WD Valve Port A

4WD Valve Port C

1 Hose Bundle, Left Rear Motor

Includes drain hose, See 23.1

1 • Hose, 4WD Valve to Wheel Motor 4WD Valve Port D, Motor Port B

1 • Hose, 4WD Valve to Wheel Motor 4WD Valve Port E, Motor Port A

1 Adapter, 12-6 Reducer

2 Adapter, 12-16 Straight Fitting

1 4WD Valve

2

2 Rear Wheel Motor

1

Front Wheel Motor

Pump, Traction

1 Adapter, 12-12-12 Union Tee

See 18.1

See 7.1

See 9.1

See 14.1

1 Hose Bundle, Right Rear Motor

Includes drain hose, See 23.1

1 • Hose, 4WD Valve to Wheel Motor 4WD Valve Port F, Motor Port B

1 • Hose, 4WD Valve to Wheel Motor 4WD Valve Port B, Motor Port A

2 Adapter, 10-10 90° Swivel Fitting

2 Adapter, 10-10 90° Fitting

4 Adapter, 10-10 45° Fitting

> Change from previous revision

65

AR-5

21.1 Front Lift Hydraulics

Serial No. All

4

1

3

7

6

5

9

8

2

2

2

1

4

5

4

2

4

1

5

3

11

10

66

Item

7

8

5

6

3

4

1

2

9

10

11

Part No.

3000953

339979

340026

340061

REF

4129017

4129018

4129019

4129020

4129021

4129022

Qty.

Description Serial Numbers/Notes

3 Disk, Orifice

6 Fitting, 6-6 Straight

2 Fitting, 6-6 45°

4 Fitting, 6-6 90°

3 Lift Cylinder

See 28.1

1 Hose, Lift Valve to RH Front Cylinder Lift Valve Port #10, Base Port

1 Hose, Lift Valve to RH Front Cylinder Lift Valve Port #4, Rod Port

1 Hose, Lift Valve to Center Cylinder Lift Valve Port #9, Base Port

1 Hose, Lift Valve to Center Cylinder

1 Hose, Lift Valve to LH Front Cylinder

1 Hose, Lift Valve to LH Front Cylinder

Lift Valve Port #3, Rod Port

Lift Valve Port #6, Base Port

Lift Valve Port #5, Rod Port

> Change from previous revision

AR-5

Serial No. All

22.1 Rear Lift Hydraulics

11

12

2

6

4

1

4

7

8

4

1

9

6

4

10

2

5

3

Item

7

8

5

6

3

4

1

2

9

10

11

12

Part No.

3000953

339979

339985

340061

340376

REF

4129023

4129024

4129025

4129026

4129027

REF

Qty.

Description

2 Disk, Orifice

4 Fitting, 6-6 Straight

1 Fitting, 8-10 Straight

4 Fitting, 6-6 90°

1 Fitting, 8-8 90° Swivel

2 Lift Cylinder

1 Hose, Lift Valve to RH Rear Cylinder

1 Hose, Lift Valve to RH Rear Cylinder

1 Hose, Lift Valve to LH Rear Cylinder

1 Hose, Lift Valve to LH Rear Cylinder

1 Hose, Lift Valve to Return Tube

1 Return Tube

Serial Numbers/Notes

See 29.1

Lift Valve Port #8, Base Port

Lift Valve Port #2, Rod Port

Lift Valve Port #1, Rod Port

Lift Valve Port #7, Base Port

Lift Valve Port T

See 17.1

> Change from previous revision

67

AR-5

23.1 Wheel Motor Case Drains

Serial No. All

8

7

2

3

10

9

10

12

13

8

1

13

11

5

14

4

6

8

68

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

14

Part No.

4137634

4137624

4129040

4129041

3008745

339972

340007

340059

340119

340375

361689

4113601

339909

3008673

339998

Qty.

Description

1 Hose, LH Rear Motor to Drain Tube

1 Hose, RH Rear Motor to Drain Tube

1 Hose, RH Front Motor to Drain Tube

1 Hose, LH Front Motor to Drain Tube

1 Hose, Drain Tube

1 Fitting, 4-4 Staight

1 Fitting, 6-4 Straight

2 Fitting, 6-4 90°

1 Fitting, 6-6-6 Swivel Run Tee

2 Fitting, 6-6 90° Swivel

1 Fitting, Straight Barb

1 Tube, Drain

5 • O-Ring -6

2 Clamp, Constant Torque Hose

1 Fitting, 16-12 Straight

Serial Numbers/Notes

Included in hose bundle 4137625

Included in hose bundle 4137623

> Change from previous revision

24.1 Deck Motor Case Drain

3

4

5

6

10

5

7

2

10

1

5

8

9

10

1

5

10

5

10

AR-5

Serial No. All

Item

9

10

7

8

5

6

3

4

1

2

Part No.

4137561

4137562

4129600

4129603

339977

REF

340119

340143

340375

REF

Qty.

Description

2 Hose, Front Motor to Front Motor

1 Hose, Front Motors to Drain Tube

1 Hose, Rear Motors to Drain Tube

1 Hose, Rear Motor to Rear Motor

5 Fitting, 6-4 Staight

1 Tube, Drain

2 Fitting, 6-6-6 Swivel Run Tee

1 Fitting, 6-6-6 Swivel Branch Tee

1 Fitting, 6-6 90° Swivel

5 Deck Motor

Serial Numbers/Notes

See 23.1

See 30.1

> Change from previous revision

69

AR-5

25.1 Steering Hydraulics

To Return Tube

(3)

To Lift Valve From Pump

(1) Out (2)

Aux In

To Steering Cylinder

(4)

LT RT

To Steering Cylinder

(5)

6

2

7

1

3

7

4

5

Serial No. All

Item

5

6

7

3

4

1

2

Part No.

4129028

4129029

4129030

4129031

4129032

REF

339985

Qty.

Description Serial Numbers/Notes

1 Hose, Lift Valve to Steering Valve Lift Valve Port T, Steering Valve Aux

1 Hose, Gear Pump to Steering Valve Steering Valve IN

1 Hose, Steering Valve to Return Tube Steering Valve Out

1 Hose, Steering Valve to Cylinder

1 Hose, Steering Valve to Cylinder

Steering Valve LH, Base Port

Steering Valve RH, Rod Port

1 Return Tube

2 Fitting, 8-10 Straight

> Change from previous revision

70

AR-5

Serial No. All

26.1 Hydraulic Clamps

6

7

2 1

3

Steering Hoses

Item

9

10

7

8

5

6

3

4

1

2

Part No.

1004541

403770

445795

4131862

4131864

400196

364016

445796

446136

452006

Qty.

Description

1 Bracket, Hose Retaining

2 Screw, 5/16-18 x 3/4” Flange Head

2 Nut, 5/16-18 Spiralock Flange

2 Clamp, Two Hose

2 Plate, Clamp

2 Screw, 5/16-18 x 2” Hex Head

2 Clamp, 1-1/4” Dia. Hose

2 Nut, 3/8-16 Spiralock Flange

2 Lockwasher, 5/16 Heavy

2 Flat Washer, 5/16

9

10

6

5

4

Serial Numbers/Notes

> Change from previous revision

71

AR-5

27.1 Electrical Harness

Serial No. All

72

15

Part of

14

18

10

16

10

16

8

17

5

9

20

19

4

3

C

11

7

1

13

6

H

14

F

J

G

K

L

D

M

2

A

B

12

E

A - Headlight

B - Lift Arm Limit Switch

C - Fuel Level Sender/ Instrument Panel

D - Seat Switch

E - Oil Float Switch

F - Glow Plugs

G - Fuel Solenoid

H - Charge Filter Switch

J - Engine Oil Pressure Switch

K - Temperature Sender

L - 4WD Valve (4WD Only)

M - Reel Valve

Item

1

2

15

16

17

18

11

12

13

14

19

20

9

10

7

8

5

6

3

4

Part No.

2810424

4122840

4123183

4122841

5003282

367631

366931

441668

444708

445796

444310

473142

2810213

3007777

4128262

4126082

446118

403910

361439

3009251

400258

Qty.

Description

1 Cable, Engine Ground

2 Headlight

1 • Bulb

1 Controller

2 • Fuse, 20 Amp

4 Spacer

1 Battery

4 Carriage Bolt, 1/4-20 x 1-1/4”

4 Locknut, 1/4-20 Center

2 Nut, 3/8-16 Spiralock Flange

4 Nut, #10-24 Hex

1 Cable Tie

1 Cable, Negative Battery

1 Cable, Positive Battery

1 Body Wire Harness

2 • Relay-SPDT With Diode

4 Lockwasher, #10

4 Screw, #10-24 x 1/2” Truss Head

1 Circuit Breaker, 12V 50A

1 Tab, Harness

2 Screw, 3/8-16 x 3/4” Hex Head

AR-5

Serial Numbers/Notes

Engine Mount to Frame

REFERENCE L-1 & L-2, See 41.1

REFERENCE U-6, See 41.1

REFERENCE F-1 & F-2, See 41.1

REFERENCE B-1, See 41.1

Battery to Muffler Bracket

Battery to Starter

REFERENCE K-1 & K-2, See 41.1

REFERENCE CB-1, See 41.1

> Change from previous revision

73

AR-5

28.1 Front Lift Arms

12

17

5

11

4

4

11

3

29

2

26

25

18

18

27

28

12

20

21

9

20

9

19

10

1

26

5

4

11

6

11

4

18

25

3

7

10

27

8

18

7

9

26

1

28

9

17

13

16

9

10

29

9

18

25

23

18

24

27

23

22

5

4

11 15

14

12

17

11

4

3

Serial No. All

74

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

25

17

18

19

20

26

27

28

29

Part No.

548905

4131963

4139613

3010489

471221

4139612

3010489

471221

4137128

4137138

471214

471221

445783

4134575

REF

4125547

4127480

471214

4125919

3010489

471214

4126447

4126450

4127192

4127556

4131849

444752

452016

310452

460068

Qty.

Description

9 Screw, 3/8-16 x 1” Serrated Flange

3 Deck Assembly

3 Front Deck Pivot

2 • Bushing

1 • Straight Grease Fitting

1 Center Lift Arm

2 • Bushing

1 • Straight Grease Fitting

6 Pin, Arm

3 Pin, Cylinder

6 Plastic Washer

3 Nut, 1-1/4-7 Slotted Hex

6 Shoulder Bolt, 3/4 x 5/8-11 x 2-1/8”

6 Locknut, 5/8-11 Center

6 Flat Washer, 5/8

6 Flat Washer

3 Cotter Pin, 1/4 x 2”

6 Spacer, Cylinder

1 Right Front Lift Arm

2 • Bushing

1 • 90° Grease Fitting

1 Left Front Lift Arm

2 • Bushing

1 • 90° Grease Fitting

3 Cylinder, Lift

1 • Seal Kit

3 Straight Grease Fitting

3 90° Grease Fitting

9 Nut, 3/8-16 Whizlock Flange

2 Pad, Step

Serial Numbers/Notes

See 30.1

AR-5

> Change from previous revision

75

AR-5

29.1 Rear Lift Arms

21

22

7

3

27

15

16

2

1

23

24

19

17

20

25

19

4

18

14

8

8

14 13

26

28

4

17

23

25

16

6

15

21

8

14

22

11

10

24

19

20

1

19 4

4

14

8

27

13

18

3

7

2 5

Serial No. All

9

12

76

Serial Numbers/Notes

AR-5

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

24

25

26

27

28

Part No.

4131422

4131420

4126450

445783

548905

4123167

548907

4127192

452016

310452

4131849

444752

4125180

4127480

471214

4131965

4131964

4132846

3010489

471221

4127556

460076

4137128

4137138

471214

471221

4134626

4136022

4137716

Qty.

Description

2 Pin, Rear Cylinder

2 Pin, Rear Lift Arm

2 Pin, Cylinder

6 Nut, 3/8-16 Whizlock Flange

4 Screw, 3/8-16 x 1” Serrated Flange

2 Deck Assembly

2 Screw, 3/8-16 x 1/1/4” Ser Flange

4 Washer, Plastic

4 Flat Washer, 5/8”

4 Flat Washer, 3/4”

4 Shoulder Bolt, 3/4 x 5/8-11 x 2-1/8

4 Locknut, 5/8-11 Center

2 Rear Deck Pivot

2 • Bushing

1 • Straight Grease Fitting

2 Spacer, Cylinder

2 Spacer, Cylinder

2 Rear Lift Arm

2 • Bushing

1 • 90° Grease Fitting

2 Nut, 1-1/4-7 Slotted Hex

3 Cotter Pin, 1/4 x 3”

3 Cylinder, Lift

1 • Seal Kit

2 Straight Grease Fitting

2 90° Grease Fitting

AR Pad, Deck Stop

2 Deck Stop

AR Deck Stop

See 30.1

Add pads as required to prevent deck contacting engine oil pan.

Add as required to prevent deck contacting engine oil pan.

> Change from previous revision

77

AR-5

30.1 Deck Housing and Caster Wheels

14

16

18

30

27

22

7

78

13

28

5

17

1

9

9

8

17

24

15

12 11

3

19

2

4

10

29

23

25

21

26

9

6

20

Serial No. All

Serial Numbers/Notes

AR-5

Item

20

21

22

23

16

17

18

19

24

25

26

27

12

13

14

15

9

10

10

11

7

8

5

6

3

4

1

2

28

29

30

Part No.

3004894

452012

453011

557523

PJH1054

4137659

4132329

445783

446154

365948

4133007

4118247

4136829

REF

455043

4139787

3007764

3008388

400410

400426

4117807

4123171

4124066

4124076

4124087

4137186

4127296

4131904

440124

443110

443118

446142

Qty.

Description

2 Pin, 7/16 x 1-3/4” Snap Ring

1 Washer, Blade

1 Adapter, Blade

1 Screw, 1/2-13 x 1-3/4” Hex Head

2 Screw, 1/2-13 x 5” Hex Head

3 Spacer

1 Deck Housing

2 Caster Wheel Yoke

7 Flat Washer, 1”

1 Blade, 22-3/8” Mulching

1 Blade, 22” High Lift

2 Spacer, Yoke

2 Caster Wheel, 6-1/4 x 3

6 Carriage Bolt, 3/8-16 x 1-3/4”

6 Nut, 3/8-16 Hex

2 Nut, 1/2-13 Hex

6 Lockwasher, 3/8 Heavy

4 Flat Washer, 1/2

6 Flat Washer, 3/8

1 Key, 1/4 Square x 1”

27 Spacer, Cutting Height

1 Chute, Rear Discharge

1 Cover, Mulching

3 Nut, 3/8-16 Whizlock Flange

2 Lockwasher, 1/2 Heavy

3 Pin, 1/4 x1-3/4” Snap Ring

3 Sleeve, Cutting Height

1 Motor, Deck

1 • Seal Kit

1 Deck Frame

3 Washer, Special

6 Nut, Push On

Standard Blade

Optional High Lift Blade

See 31.1

> Change from previous revision

79

AR-5

31.1 Deck Frame

30

3

2

27

11

12

13

26

28

10

29

25

6

5

5

28

24

5

23

8

6

1

5

16

15

18

20

19

23

7

4

23

9

Serial No. All

24

2 31

14

12

11

3

26 28 10

29

28

27

17 / 21

22

18

19

20

15

16

80

Serial Numbers/Notes

AR-5

Item

28

29

30

31

24

25

26

27

20

21

22

23

16

17

18

19

12

13

14

15

10

11

8

9

6

7

4

5

3

4

1

2

Part No.

400404

4123031

503378

367029

3010210

4122993

4124015

800379

4124129

4124395

400422

444758

452012

2198153

4137520

4137521

400408

400418

4137665

4137674

4127478

471214

4124423

4124425

4130647

4137534

445771

446152

4129614

4129615

412017

316938

Qty.

Description

4 Screw, 1/2-13 x 1” Hex Head

4 Screw, 1/2-13 x 1-1/2” Hex Head

4 Screw, 1/2-13 x 3” Hex Head

1 Deck Frame

1 Deck Frame

4 • Flanged Bushing

2 • Straight Grease FItting

1 LH Rear Cutting Height Bracket

1 RH Rear Cutting Height Bracket

1 Scraper, Roller

2 Sleeve, Roller

2 Nut, 1/2-13 Hex Nylon Insert

2 Lockwasher, 1/2

1 RH Roller Bracket

1 LH Roller Bracket

2 Screw, 5/16-18 x 3/4” Square Head

2 Roll Pin, 3/16 x 1”

1 Roller

2 • Bearing Cup and Cone

1 • Locknut, 3/4-16 Hex Jam

2 • Seal

1 • Tube, Roller

1 • Shaft, Roller

12 Nut, 1/2-13 Spiralock Flange

2 Spacer

1 Front Cutting Height Bracket

2 Screw, 1/2-13 x 4” Hex Head

2 Locknut, 1/2-13 Center

2 Flat Washer, 1/2

2 Roller, 3”

1 Bracket, Right Side Skid Roller

1 Bracket, Left Side Skid Roller

Front Decks

Rear Decks

> Change from previous revision

81

AR-5

32.1 Brake Assemblies

Serial No. All

9

6

7

82

6

8

2

3

Item Part No.

Qty.

1 340603

503308

2500722

2 590259

3 549441

4 502517

5 503296

6 549443

7 554579

8 503295

9 590260

Description

2 Bracket, Brake Mounting

1 Disk Brake, R.H.

1 Disk Brake, L.H.

4 • Nut, 3/8-24

2 • V-Plate

1 • Cam Lever

2 • Stud Plate with Lining

4 • Spring

4 • Spacer, Brake

2 • Rib Plate with Lining

4 • Screw, 3/8-24 x 2-1/4”

1

4

5

7

Serial Numbers/Notes

> Change from previous revision

33.1 Deck Valve

Part Number 4129070

2

6

5

5

4

3

AR-5

Serial No. All

1

Item Part No.

Qty.

1 4134537

5003579

2 4134538

5003578

3 4134539

5003578

4 4134532

5 4134541

5003579

6 4134542

4134543

Description

2 Vented Logic Element Valve

1 • Seal Kit

1 Relief Valve

1 • Seal Kit

1 Solenoid Valve

1 • Seal Kit

2 Coil

2 Check Valve

1 • Seal Kit

1 Load Shuttle Valve

1 Seal Kit

Serial Numbers/Notes

Reference K-7, See 41.1

> Change from previous revision

83

AR-5

34.1 Front Wheel Motor

Part Number 4118254

21

17

19

18

20

16

3

15

12

5

11

6

14

13

10

2

9

4

84

◆ Included In Seal Kit 557651

❍ Included In Seal Kit 5002111

◆

◆

Item Part No.

Qty.

1 558066

2 5002110

3 558063

4 557624

5 557623

6 558064

7 4134516

8 4134517

9 557632

10 557631

11 557633

12 557637

13 557634

14 557635

15 557636

16 557650

17 4134522

18 557639

19 557642

20 557640

21 5000318

Description

8 Screw, Torx

1 Front Retainer

1 Shaft and Bearing Kit

1 Nut, Hex

1 Key

1 Bearing Housing

1 Drive

1 Geroler

1 Drive, Valve

1 Plate, Valve

1 Valve

1 Balance Ring and Pins

1 Seal, Inner Face

1 Seal, Outer Face

2 Spring

3 Bolt, 5-3/4”

1 Housing, Valve

2 • Check Plug Assembly

2 • Spring

2 • Ball, Steel

1 Bolt

1

8

7

Serial Numbers/Notes

Serial No. All

> Change from previous revision

35.1 Rear Wheel Motor

Part Number 4118255

1

2

3

6

5

2

4

2

8

2

7

9

10

AR-5

Serial No. All

11

Item Part No.

Qty.

1

2

A

3

4

A

A

A

5 4134525

6 554780

7 554779

8

9

A

A

10 A

11 4134526

Description

1 Seal Exclusion

4 Seal, 3” I.D.

1 Back Up Ring

1 Shaft Seal

1 Shaft and Bearing Kit

1 Key

1 Hex Nut

1 Shaft Face Seal

1 Inner Face Seal

1 Outer Face Seal

4 Bolt

4134527 1 Seal Kit

Serial Numbers/Notes

Includes Items Marked A

> Change from previous revision

85

AR-5

36.1 Lift Valve

Part Number 4129069

1

5

3

2

4

Serial No. All

86

Item Part No.

Qty.

1 4134528

5003579

2 4134529

5003579

3 4136067

5003578

4 4134530

5 4142009

Description

1 Check Valve

1 • Seal Kit

1 Solenoid Valve

1 • Seal Kit

1 Solenoid Valve

4 • Seal Kit

1 Coil

1 Coil

Serial Numbers/Notes

REFERENCE K-5, See 41.1

REFERENCE K-6, See 41.1

> Change from previous revision

37.1 4WD Valve

Part Number 4129071

1 1

2

Item Part No.

Qty.

1 4134541

5003579

2 4134535

5003579

Description

2 Check Valve

1 • Seal Kit

1 Pilot Operated Internal Vent Valve

1 • Seal Kit

Serial Numbers/Notes

AR-5

Serial No. All

> Change from previous revision

87

AR-5

38.1 Steering Valve

Part Number 4138567

1

38

39

16

29

31

4

17

32

34

33

4

2

3

30

5

8

11

9

4

12

18

13

14

19

20

21

22

11

23

24

25

26

4

10

27

28

15

11

37

35

36

6

7

Serial No. All

88

Item Part No.

Qty.

21

22

23

24

17

18

19

20

25

26

A

A

27 554855

28 554856

29

30

C

N/S

31 554857

32 N/S

A

A

A

A

N/S

A

C

A

3

4

1 443108

2 N/S

C

C

7

8

5 C

6 443828

N/S

N/S

9

10

B

N/S

11 A and E

12 503398

13 503398

14 B

15

16

N/S

N/S

33

34

35

36

D

D

D

D

37 D

38 4139094

39 557734

A 5003220

B

C

E

502924

557738

D 5003219

502925

Description

4 Locknut, 5/16-18 Center

1 Port Cover

1 Seal, O-Ring

4 Seal, O-Ring

4 Seal, O-Ring

1 Nut, 5/8-18 Hex Jam

4 Special Bolt

1 Port Manifold

3 Spring, Port Side

1 Hex Drive

9 Needle Roller

1 Valve Ring

1 Valve Plate

3 Spring, Shaft Side

1 Isolation Manifold

1 Drive Link

1 Metering Ring

11 Screw, Socket Head

1 Seal, Commutator

1 Commutator Cover

1 Commutator Ring

1 Commutator

1 Spacer

1 Rotor

1 Stator

1 Drive Plate

1 Spacer

1 Thrust Bearing

1 Face Seal

1 Ball, 9/32”

1 Seal, Spacer

1 Upper Cover Plate

1 Shaft

1 Retaining Ring

1 Bushing

1 Seal

1 Jacket

1 Relief Valve Cartridge

1 Dampening Cap

Service Kits

1 Metering Assembly Kit

1 Spring Kit

1 Seal Kit

1 Jacket Tube Kit

1 Needle Roller Kit

Serial Numbers/Notes

AR-5

> Change from previous revision

89

AR-5

39.1 Traction Pump (Front Half)

Part Number 4118252

22

21

18

19

20

2

1

3

4

5 15

6

17

21

22

16

12

23

11

13

10

13

163

8

9

7

9

14

8

90

Serial No. All

Serial Numbers/Notes

AR-5

●

●

●

●

●

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

●

Part No.

4134588

N/S

4134589

4134590

4134591

4134592

4134594

4134595

4134596

4134597

4134606

4134607

4134608

5003433

NS

4134609

4134610

4134612

N/S

N/S

5003434

4134613

4134614

Qty.

Description

1 Shim Kit

1 O-Ring

1 Charge Relief Spring

1 Charge Relief Valve

2 O-Ring

1 Needle Bearing

1 Roller Bearing

2 Retaining Ring

2 Ring

1 Variable Swashplate

1 • Pin

1 • Pin

2 Journal Bearing

1 Shaft Seal

1 Front Cover Gasket

1 Pump Shaft

1 Valve Plate

1 Bypass Valve

1 • Backup Ring

1 • O-Ring

2 Relief Valve

1 • O-Ring

1 Cylinder Block Kit

5003034 1 Seal Kit Includes all Items marked ●

> Change from previous revision

91

AR-5

40.1 Traction Pump (Rear Half)

Part Number 4118252 (Cont)

9

8

4

3

1

7

2

14

12

17

15

13

5

16

11

10

1

6

11

10

6

Serial No. All

92

AR-5

●

●

●

●

●

●

●

●

●

Item

13

14

15

16

17

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

4134615

4134616

NS

NS

4134617

4134618

4134619

NS

4134620

NS

4134621

4134622

NS

NS

4134623

NS

NS

Qty.

Description

1 O-Ring

1 O-Ring

1 O-Ring

1 Temper Load Ring

1 Neutral Return Spring

1 Piston Ring Kit

1 Gerotor

1 Suction FIlter Adapter Seal

1 O-Ring

2 Servo Cover Gasket

2 O-Ring

1 Spool Assembly

1 • O-Ring

1 • Backup Ring

1 Sleeve Assembly

1 • O-Ring

1 • Backup Ring

● 5003034 1 Seal Kit

Serial Numbers/Notes

Includes all Items marked ●

> Change from previous revision

93

AR-5

41.1 Electrical Schematic

A B C D E F G H J K L M N P

94

Rd

DG

Bk

R-2

Og/Wh

Og/Wh

SW-2

B

A D Ye/Bu

C Pk/Bu

Og/Wh

DB

SW-13

Og/Wh

+

Bk

LB/Tn

Bk

Tn

LB/Tn

R-3

Bk

Bk

L-2

LB/Tn

L-1

Bk

2 3

SW-3

Og/Wh

2 3

Og

SW-6

Og/Bu 30

86

K-1

87A

87 Lb/Bk

85 Bk

Lb/Bk

R-3

Rd B

I

L

U-7

86

Og/Bu 30

K-2

85

87A

87

Rd

Rd

Rd

Rd

Wh

Bn/Ye

Pu/Wh

F

S

RD B

M-1

B-1

+ –

R

Serial No. All

AR-5

U-5

Pk/Bk

+ –

Bk

U-4

Og/Wh

Og/Wh

Gauges Switches

L-7

Og/Bk

Bk

M-2

K-4

U-6

Battery

K-5 K-6 K-7

Grd-1

3-8 Bk

B

A

B

A

A B C D E F G H J K L M N P R

95

AR-5

Item

Reference

Illustration

L-2

L-3

L-4

L-5

K-5

K-6

K-7

L-1

B-1

CB-1

F-1

F-2

See 27.1

See 27.1

See 27.1

See 27.1

K-1

K-2

See 27.1

See 27.1

K-3 Not Shown

K-4 Not Shown

See 36.1

See 36.1

See 33.1

See 27.1

See 27.1

See 4.1

See 4.1

See 4.1

L-6

L-7

See 4.1

See 4.1

M1 Not Shown

M2

See 15.1

R-1

R-2

See 15.1

See 13.1

R-3 Not Shown

SW-1

See 18.1

Part

Number

Description

366931 Battery

361439 50 Amp Circuit Breaker (Alternator)

5003282 20 Amp Fuse (Ignition Circuit)

5003282 20 Amp Fuse (Lights)

4126082 Glow Plug Relay

4126082 Starter Relay

Cruise Control Magnet (Option)

4134270 Fuel Solenoid

4134530 Raise Solenoid Coil

4142009 Lower Solenoid Coil

4134532 Mow Coil

4123183 Left Headlight Bulb

4123183 Right Headlight Bulb

N/S Alternator Light

N/S Glow Plug Light

N/S Engine Oil Pressure Light

N/S Hydraulic Filter Pressure Light

366751 Hydraulic Level Light

556988 Starter Motor

4132489 Fuel Pump

3006337 Fuel Sender

364501 Temperature Sender

556996 Glow Plugs

556419 Hydraulic Filter Pressure Switch

SW-2 See 4.1

SW-3 See 4.1

SW-4 Not Shown

SW-5

SW-6

See 4.1

See 4.1

SW-7

SW-8

SW-9

SW-10

See 5.1

See 6.1

See 15.1

See 3.1

SW-10

SW-11

See 3.2

See 4.1

SW-12 See 4.1

SW-13 Not Shown

4128888 Ignition Switch

4130132 Light Switch

Cruise Control Switch (Option)

4130133 Horn Switch

4137524 Traction Control System Switch

4125831 Neutral Proximity Switch

4125831 Parking Brake Proximity Switch

3001279 Hydraulic Oil Level Switch

554390 Seat Switch

4139450 Seat Switch

2721505 Mow Switch

1004290 Joystick

554018 Engine Oil Pressure Switch

Serial Numbers/Notes

Included in Controller

Included in Controller

Included with Engine

Included in 4130148

Included in 4130148

Included in 4130149

Included in 4130149

Included in Engine

Included in Engine

OFF-None

Run - A+B

GP - A+B+D

Start - A+B+C+D

68080 - 1601 ~ 2156

68080 - 2157 and Up

Included in Engine

96

Item

Reference

Illustration

U-1

U-2

U-3

U-4

See 4.1

See 4.1

See 4.1

See 4.1

U-5 Not Shown

U-6

See 27.1

U-7 Not Shown

Part

Number

Description

3005121 Temperature Gauge

365943 Fuel Gauge

4129683 Hour Meter

366670 Horn

Cruise Control Module (Option)

4122841 Controller

5000938 Alternator Included in Engine

AR-5

Serial Numbers/Notes

97

AR-5

42.1 Hydraulic Schematic

RR Deck

Motor

.87ci

Tow

Valve

3000

RPM

5.47 ci

Traction

Pump

285 psi

2.81 ci

3625 psi

B

3625 psi

.88 ci .88 ci .5 ci

Gear

Pump

A

Drain

.031

Supply

.028

Displacement

Control

Serial No. All

A

B

C

D

E

LR Deck

Motor

.87ci

R1

R2

2600 psi

M1 G1

P1

Deck

Valve

T M2

P2

G2

LF Deck

Motor

.87ci

.87ci

C Deck

Motor

RF Deck

Motor

.87ci

10

Micron

25 psi

Crack

Bypass Return

Filter

30 psi

Crack

Bypass Oil

Cooler

100

Mesh

Screen

F

G

98

A

B

C

D

E

I

G

H

.050

A

D

24.0 ci

Rear

Wheel

Motors

E

4WD Valve

F

24.0 ci

C

B

30.0 ci

Front

Wheel

Motors

30.0 ci

F

G

Lift

Valve

P

T

C1

C2

C3

C4

C5

C6

C10

C9

C8

C7

.040

Left

Front

Cylinder

.040

Right

Front

Cylinder

.040

Center

Front

Cylinder

.040

Right

Rear

Cylinder

.040

Left

Rear

Cylinder

Steering

Unit

Out

Aux

In

4.13 ci

LT

RT

AR-5

99

AR-5

43.1 O-Ring Chart

Serial No. All

W

W X

W-X

O-Ring Face

Seal Size

O-Ring Boss

Dash Size

Straight Adapter

X

W

W

X

W-X

O-Ring Face

Seal Size

45° Adapter

O-Ring Boss

Dash Size

Y

W

W

X

W-X

O-Ring Face

Seal Size

90° Adapter

O-Ring Boss

Dash Size

X

Y

W-X-Y

O-Ring Face

Seal Size O-Ring Face

Seal Size

O-Ring Boss

Dash Size

Straight Thread Branch Tee

X

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Not

Needed

Swivel Run Tee

X

W

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

90° Bulkhead Adapter

W X

X

W

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W

45° Bulkhead Adapter

X

W

Y

W-X-Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

O-Ring Not

Needed

Swivel Branch Tee

X

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

Bulkhead Run Tee

W X

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

Union Bulkhead Adapter

Z

Y

O-Ring Face

Seal Size

W-X-Y

O-Ring Boss

Dash Size

O-Ring Face

Seal Size

Straight Thread Run Tee

X W X

W O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W

90° Union Adapter

X

Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

W-X-Y-Z

O-Ring Face

Seal Size

O-Ring Face

Seal Size

Y

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

Union Tee

Cross Adapter

100

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

Union Adapter

X

W

O-Ring Face

Seal Size

W-X

O-Ring Not

Needed

W

90° Swivel Adapter

Plug

AR-5

Adapter Part

Number.

Dash

Size

339974

339977

339979

339985

4-6

6-4

6-6

8-10

339989 10-10

339993 12-10

339994 12-12

339996 12-16

339998 16-12

339999 16-16

340002 16-20

340007 6-4

340009 10-10

340026 6-6

340030

340059

8-10

6-4

340061 6-6

340070 10-10

340077 16-16

340090 24-24

340119 6-6-6

340122 12-12-12

340123 16-16-16

340143 6-6-6

340375

340376

6-6

8-8

340377 16-16

Adapter Type

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

45° Adapter

45° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

Swivel Run Tee

Swivel Run Tee

Swivel Run Tee

Swivel Branch Tee

90° Swivel Adapter

90° Swivel Adapter

90° Swivel Adapter

(W) O-Ring

339909

339911

339913

339915

339909

339912

339913

339909

339909

339910

339913

339908

339909

339909

339910

339911

339912

339912

339912

339913

339913

339913

339906

339911

339909

339910

339909

(X) O-Ring

339897

339896

339897

339899

339899

339899

339900

339901

339900

339901

339902

339896

339899

339897

339899

339896

339897

339899

339901

339903

339909

339912

339913

339909

Dash Size

6

8

10

12

4

5

2

3

14

16

20

24

32

SAE Boss O-Rings

Thread Size

5/16-24

3/8-24

7/16-20

1/2-20

9/16-18

3/4-16

7/8-14

1 1/16-12

1 3/16-12

1 5/16-12

1 5/8-12

1 7/8-12

2 1/2-12

O-Ring

459290

459291

339896

459293

339897

339898

339899

339900

459296

339901

339902

339903

339904

(Y) O-Ring (Z) O-Ring

Tube Size

12

16

20

24

4

6

8

10

ORS Face Seal O-Rings

Thread Size

9/16-18

11/16-16

13/16-16

1-14

1 3/16-12

1 7/16-12

1 11/16-12

2-12

O-Ring

339908

339909

339910

339911

339912

339913

339914

339915

> Change from previous revision

101

Fluids and Compounds

Hydraulic Fluid*

5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil

5001404 One 5 Gallon Pail of ISO VG68 Oil

2500548 Two 2-1/2 Gallon Container of 10W30 Oil

2500546 One 5 Gallon Pail of 10W30 Oil

503409 Two 2-1/2 Gallon Container of ATF Fluid

503407 One 5 Gallon Pail of ATF Fluid

2-Cycle Oil

554600 Twenty Four 16 Ounce Plastic Container

554599 Twenty Four 8 Ounce Plastic Container

Grease

5000067 One 5 Gallon Pail OO-Grease

5000068 Twenty Four 8 Ounce Tube OO-Grease

Paint

5003469 16 Ounce Gray Aerosol

554598 Six 12 Ounce Orange Aerosol

2500789 Twelve 1 Quart Can Orange

546409 Two 1 Gallon Can Orange

Lapping Compound

5002488 One 10 Pound Pail of 80 Grit

5002490 One 25 Pound Pail of 80 Grit

5002489 One 10 Pound Pail of 120 Grit

5002491 One 25 Pound Pail of 120 Grit

Specialty Compound

365422 5.3 Ounce Tube of Electrical Insulating Gel

5001581 14 Ounce Can of Lubriplate Multi Lube A

Biodegradable Hydraulic Fluid*

5003102 One 55 Gallon Drum Jacobsen GreensCare 68

5003103 One 5 Gallon Pail Jacobsen GreensCare 68

5003105 One 55 Gallon Drum Jacobsen GreensCare 46

5003104 One 5 Gallon Pail Jacobsen GreensCare 46

4115976 One 55 Gallon Drum Jacobsen GreensCare 32

4115977 One 5 Gallon Pail Jacobsen Greens Care 32

5003106 Twenty Four 14 Ounce Tube Greens Care Grease

O-Ring Kit

5002452 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)

5002453 Common O-Ring Kit

5002454 O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)

Right Start Kit for New Machines

See your local Jacobsen Dealer

On-Time Maintenance Kit

See your local Jacobsen Dealer

* Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine.

Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local

Jacobsen Dealer for a copy.

INDEX

1002657...................... 47

1002810...................... 39

1003047...................... 45

1003048...................... 45

1003288...................... 41

1003616...................... 43

1003638...................... 49

1003872...................... 43

1004279................ 35 ,

37

1004290...................... 39

1004541...................... 71

123096........................ 47

132647........................ 59

163583........................ 35

178032-01................... 49

198059........................ 35

198066........................ 35

2000012...................... 49

2000057...................... 49

2000141...................... 45

2198153...................... 81

2500722...................... 82

2721505...................... 39

2721806...................... 59

2810424...................... 73

2810553...................... 45

2810702...................... 59

2811365...................... 47

2811547...................... 47

3000953................ 66 ,

67

3001279...................... 59

3001296...................... 60

3001328...................... 35

3001376...................... 39

3001435...................... 31

3002195...................... 53

3002397...................... 59

3002529...................... 31

3002695...................... 41

3003474...................... 41

3003475...................... 41

3003928................ 35 ,

37

3004894...................... 79

3005121...................... 39

3005673...................... 47

3005871...................... 59

3005872...................... 59

3005934...................... 47

3005981...................... 47

3006035...................... 39

3006243...................... 59

3006327................ 41 ,

43

3006332...................... 59

3006337...................... 59

3006873...................... 33

3006997...................... 43

3006998 ...................... 41

3006999.7 ................... 41

3007230 ...................... 41

3007548 ...................... 33

3007606 ...................... 43

3007609 ................ 35

, 37

3007610 ................ 35

, 37

3007611 ................ 35

, 37

3007612 ................ 35

, 37

3007764 ...................... 79

3007776 ...................... 73

3007777 ...................... 73

3007862 ...................... 45

3007889 ...................... 57

3008195 ...................... 33

3008218 ................ 35

, 37

3008383 ................ 41

, 43

3008388 ...................... 79

3008521 ...................... 31

3008522 ...................... 31

3008673 ................ 60

, 68

3008682 ...................... 31

3008745 ................ 60

, 68

3009193 ................ 41

, 43

3009204 ...................... 59

3009210 ...................... 33

3009251 ...................... 73

3009292 ................ 35

, 37

3009347 ...................... 59

3010210 ...................... 81

3010489 ................ 75

, 77

310452 .................. 75

, 77

310711 ........................ 55

315387 .................. 35

, 37

316938 ........................ 81

322847 ........................ 50

326112 ........................ 53

333542 ........................ 41

337229 ........................ 53

339899 ........................ 59

339909 .................. 61

, 68

339911 ........................ 61

339913 ........................ 60

339972 ........................ 68

339974 ........................ 47

339977 ........................ 69

339979 47

, 61 ,

65

, 66

, 67

339985 ............63

, 67

, 70

339989 .................. 63

, 65

339993 ........................ 65

339994 ........................ 65

339996 ........................ 65

339998 ........................ 68

339999 .................. 60

, 61

340007 ........................ 68

340009 ........................ 63

340026 ........................ 66

340030 ........................ 63

340033 ........................ 65

340039 ........................ 61

340059 ........................ 68

340061 ..................66

, 67

340070 ..................63

, 65

340077 ........................ 61

340090 ........................ 60

340119 ..................68

, 69

340122 ........................ 65

340123 ........................ 61

340143 ........................ 69

340338 ........................ 65

340375 ..................68

, 69

340376 ........................ 67

340377 ........................ 65

340486 ........................ 45

340603 ........................ 82

340830 ........................ 31

345666 ........................ 53

348856 ........................ 57

351956 ........................ 39

352726 ..................41

, 43

353914 ..................45

, 49

358794 ........................ 53

360111 ..................45

, 49

360885 ........................ 39

361117 ........................ 59

361439 ........................ 73

361451 ........................ 49

361647 ........................ 49

361648 ........................ 49

361689 ........................ 68

361748 ........................ 59

361831 ........................ 51

362263 ..................55

, 57

362539 ........................ 57

362743 ........................ 57

363485 ..................55

, 57

363562 ........................ 49

364016 ........................ 71

364501 ........................ 55

365339 ........................ 31

365398 ........................ 53

365943 ........................ 39

365948 ........................ 79

365956 ........................ 31

365959 ........................ 60

365979 ........................ 55

365981 ........................ 55

366526 ............51

,

53

, 59

366618 ........................ 53

366670 ........................ 39

366751 ........................ 39

366768 ........................ 39

366789 ........................49

366870 ........................45

366883 ........................33

366931 ........................73

366974 ........................41

367029 ........................81

367031 ........................55

367350 ........................49

367631 ........................73

4108161 ......................43

4108880 ......................31

4111408 ......................31

4113047 ......................45

4113601 ......................68

4113986 ......................51

4117468 ......................31

4117807 ......................79

4118092 ......................45

4118134 ......................45

4118210 ......................50

4118247 ......................79

4118252 ......................57

4118253 ......................55

4118254 ......................45

4118255 ......................49

4119888 ......................57

4120309 ......................55

4120311 ......................55

4120313 ......................55

4120315 ......................55

4120925 ......................53

4120932 ......................53

4120961 ......................45

4120976 ......................53

4120977 ......................53

4121020 ......................53

4121552 ......................62

4121554 ......................62

4121657 ......................31

4121828 ......................50

4121829 ......................50

4121852 ......................62

4121986 ......................50

4122538 ......................60

4122840 ......................73

4122841 ......................73

4122993 ......................81

4123031 ......................81

4123066 ......................60

4123166 ......................61

4123167 ......................77

4123171 ......................79

4123183 ......................73

4123723 ................35

, 37

4123725 ................35

, 37

4124015 ......................81

103

INDEX

4124066.......................79

4124076.......................79

4124087.......................79

4124129.......................81

4124204.......................50

4124395.......................81

4124423.......................81

4124425.......................81

4124436.......................33

4124437.......................33

4124442.......................33

4124443.......................33

4124445.......................31

4124755.......................62

4124759.......................31

4124791.......................31

4124866.......................31

4124867.......................31

4125180.......................77

4125547.......................75

4125831.................41

, 43

4125919.......................75

4126082.......................73

4126447.......................75

4126450.................75

, 77

4127192.................75

, 77

4127296.......................79

4127478.......................81

4127480.................75

, 77

4127556.................75

, 77

4128079.......................53

4128083.......................53

4128084.......................53

4128262.......................73

4128317.......................65

4128318.......................65

4128319.......................65

4128320.......................65

4128322.......................61

4128324.......................65

4128325.......................65

4128888.......................39

4128930.......................57

4128967.......................65

4128977.......................65

4129015.......................63

4129017.......................66

4129018.......................66

4129019.......................66

4129020.......................66

4129021.......................66

4129022.......................66

4129023.......................67

4129024.......................67

4129025.......................67

4129026.......................67

4129027.......................67

4129028.......................70

4129029.......................70

4129030.......................70

4129031.......................70

4129032.......................70

4129035.......................65

4129036.......................65

4129037.......................61

4129040.......................68

4129041.......................68

4129042.......................61

4129043.......................61

4129044.......................61

4129069.......................62

4129070.......................62

4129071.......................62

4129250.......................57

4129251.......................57

4129595.......................63

4129597.......................63

4129600.......................69

4129603.......................69

4129614.......................81

4129615.......................81

4129679.......................33

4129680.......................33

4129683.......................39

4129685.......................35

4130114.......................39

4130132.......................39

4130133.......................39

4130134.......................39

4130148.......................39

4130149.......................39

4130641.......................35

4130647.......................81

4130823.......................60

4130950.......................43

4130951.......................41

4131137................ 35 ,

37

4131420.......................77

4131422.......................77

4131571.......................57

4131618.......................39

4131768................ 41 ,

43

4131772.......................31

4131828.......................31

4131849................ 75 ,

77

4131862.......................71

4131864.......................71

4131904.......................79

4131963.......................75

4131964.......................77

4131965.......................77

4132329.......................79

4132372 ...................... 31

4132489 ...................... 59

4132628 ...................... 55

4132688 ...................... 49

4132699 ...................... 49

4132846 ...................... 77

4132912 ...................... 41

4132913 ................ 35 ,

37

4132917 ................ 35 ,

37

4133007 ...................... 79

4133033 ...................... 45

4133054 ...................... 45

4133119 ................ 35 ,

37

4133121 ................ 35 ,

37

4133238 ...................... 51

4133239 ...................... 51

4133240 ...................... 51

4133241 ...................... 51

4133242 ...................... 51

4133243 ...................... 51

4133244 ...................... 53

4133252 ...................... 51

4133296 ...................... 51

4133305 ...................... 51

4133306 ...................... 51

4133307 ...................... 51

4133447 ...................... 57

4133609 ...................... 31

4133808 ...................... 51

4133818 ...................... 53

4133820 ...................... 53

4133821 ...................... 53

4133840 ...................... 55

4134468 ...................... 51

4134484 ...................... 57

4134516 ...................... 84

4134517 ...................... 84

4134522 ...................... 84

4134525 ...................... 85

4134526 ...................... 85

4134527 ...................... 85

4134528 ...................... 86

4134529 ...................... 86

4134530 ...................... 86

4134532 ...................... 83

4134535 ...................... 87

4134537 ...................... 83

4134538 ...................... 83

4134539 ...................... 83

4134541 ................ 83 ,

87

4134542 ...................... 83

4134543 ...................... 83

4134575 ...................... 75

4134583 ...................... 57

4134584 ...................... 57

4134585 ...................... 57

4134586 ...................... 57

4134587 ...................... 57

4134588 ...................... 91

4134589 ...................... 91

4134590 ...................... 91

4134591 ...................... 91

4134592 ...................... 91

4134594 ...................... 91

4134595 ...................... 91

4134596 ...................... 91

4134597 ...................... 91

4134606 ...................... 91

4134607 ...................... 91

4134608 ...................... 91

4134609 ...................... 91

4134610 ...................... 91

4134612 ...................... 91

4134613 ...................... 91

4134614 ...................... 91

4134615 ...................... 93

4134616 ...................... 93

4134617 ...................... 93

4134618 ...................... 93

4134619 ...................... 93

4134620 ...................... 93

4134621 ...................... 93

4134622 ...................... 93

4134623 ...................... 93

4134626 ...................... 77

4134631 ...................... 31

4134633 ...................... 31

4134634 ...................... 57

4134775 ...................... 53

4134870 ...................... 31

4134921 ...................... 65

4135758 ...................... 39

4135765 ...................... 55

4136022 ...................... 77

4136067 ...................... 86

4136164 ...................... 53

4136522 ...................... 57

4136829 ...................... 79

4137128 ................ 75 ,

77

4137137 ...................... 49

4137138 ................ 75 ,

77

4137139 ...................... 49

4137186 ...................... 79

4137382 ...................... 63

4137383 ...................... 63

4137520 ...................... 81

4137521 ...................... 81

4137524 ...................... 39

4137534 ...................... 81

4137561 ...................... 69

4137562 ...................... 69

4137588 ...................... 63

104

INDEX

4137589...................... 63

4137607...................... 65

4137608...................... 65

4137623...................... 65

4137624...................... 68

4137634...................... 68

4137659...................... 79

4137665...................... 81

4137674...................... 81

4137716...................... 77

4138359...................... 33

4138380...................... 53

4138381...................... 53

4138567...................... 47

4139087...................... 33

4139094...................... 89

4139237...................... 37

4139241...................... 37

4139433...................... 37

4139434...................... 37

4139435...................... 37

4139436...................... 37

4139450...................... 37

4139612...................... 75

4139613...................... 75

4139787...................... 79

4140094...................... 45

4141885...................... 49

4141925...................... 49

4141934...................... 49

4142009...................... 86

4142455...................... 43

4143148...................... 57

5000318...................... 84

5002110...................... 84

5002574...................... 45

5002918...................... 47

5002919...................... 47

5003034................ 91 ,

93

5003076................ 35 ,

37

5003219...................... 89

5003220...................... 89

5003282...................... 73

5003373...................... 53

5003374...................... 59

5003433...................... 91

5003434...................... 91

5003447...................... 53

5003460...................... 55

5003578................ 83 ,

86

5003579.......... 83

, 86 ,

87

5003769...................... 37

502517........................ 82

502924........................ 89

502925........................ 89

503295........................ 82

503296 ........................ 82

503308 ........................ 82

503378 ........................ 81

503398 ........................ 89

503626 ........................ 59

521720 ........................ 31

523126 ........................ 45

549441 ........................ 82

549443 ........................ 82

550863 ........................ 53

554390 ........................ 35

554579 ........................ 82

554748 ........................ 59

554752 ........................ 59

554779 .................. 49

, 85

554780 .................. 49

, 85

554855 ........................ 89

554856 ........................ 89

554857 ........................ 89

554988 ........................ 55

555771 ........................ 62

556419 ........................ 62

557367 ........................ 53

557374 ........................ 53

557523 ........................ 79

557619 ........................ 59

557620 ........................ 33

557623 .................. 45

, 84

557624 .................. 45

, 84

557631 ........................ 84

557632 ........................ 84

557633 ........................ 84

557634 ........................ 84

557635 ........................ 84

557636 ........................ 84

557637 ........................ 84

557639 ........................ 84

557640 ........................ 84

557642 ........................ 84

557650 ........................ 84

557734 ........................ 89

557738 ........................ 89

557771 ........................ 45

558063 ........................ 84

558064 ........................ 84

558066 ........................ 84

590259 ........................ 82

590260 ........................ 82

66171 .......................... 35

66172 .......................... 35

831053 ........................ 37

835892 ........................ 31

A1103051.................... 57

PJH1054 ..................... 79

105

Textron Golf, Turf & Specialty Products

PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.com

Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations.

A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support.