Service manual

Type: TD60

Contents

Introduction ................................................................................................................................................... 3

Product overview .......................................................................................................................................... 4

Programme ................................................................................................................................................... 5

Programme selection, options and making settings ...................................................................................... 5

Programme selection .......................................................................................................................... 6

Selecting Options ............................................................................................................................... 7

Making settings .................................................................................................................................. 9

Service menu.............................................................................................................................................. 11

Production test ............................................................................................................................................ 14

Fault indications.......................................................................................................................................... 15

Other faults ................................................................................................................................................. 16

Components and measurement values ...................................................................................................... 18

Technical data ............................................................................................................................................ 19

Wiring diagram............................................................................................................................................ 20

Rehanging the door .................................................................................................................................... 21

Replacing panel .......................................................................................................................................... 24

Appendix: Timer diagram

This service manual describes tumble dryer type TD60 and is a supplement to the general service manual for the 600 series.

Service manual TD60

2

Service manual TD60

Introduction

You are holding the service manual for TD60 type tumble dryers.

It should be easy to service a tumble dryer. It is important that you, as a service technician, are given the conditions to be able to carry out work in an efficient and satisfactory way. Our hope is that this service manual is a useful tool for your daily work.

The type designation can be found on the machine plate located by the door catch on the inside of the front plate. (see image below)

Type designaProduct number

Week

Serial l

3

4

Service manual TD60

Product overview

TD60.3

S1 LCD LCD

J1

Positions:

Options:

Settings:

7, where one consists of the menu for settings (Position 7)

5

4

LCD

S3

S2

TD60.3 (Integrated)

S4 S1

S3

S2

S5

Positions:

Options:

Settings:

7, where one consists of the menu for settings (Position 7)

5

4

Programme selection, options and making settings

Programme 1

Programme 2

Programme 3

Programme 4

Programme 5

Programme 6

Programme 7

Service manual TD60

Programme selector

2

1

Start Stop

2

1. Press the programme selector button to navigate between the different menus (e.g. to go from temperature menu to Anti Crease menu).

2. Turn the programme selector button to make a selection in the menus (e.g. select normal temp.).

Confirm the selection and go to the next menu by pressing the programme selector button.

3. Press Start to start. Hold Stop in for 3 seconds to exit the current programme.

Programme selector button for integrated machines

2

2

1

Start Stop

1. Press the programme selector button to navigate between the different menus (e.g. to go from temperature menu to Anti crease menu).

2. Press the small arrows to make a selection in the menus (e.g. select normal temp.). Confirm the selection and go to the next menu by pressing the programme selector button.

3. Press Start to start. Hold Stop in for 3 seconds to exit the current programme.

5

6

Service manual TD60

Programme selection

The programmes are displayed in the order they occur in LCD1. All display text language versions are displayed.

Press/ turn

LCD 1 Comments/instructions

Turn on the main power supply

1

2

3

4

Extra Dry, Heavy, Auto extra dry, Auto extratorrt, Ekstra tørt, Auto ekstra tørt, Erittäin kuiva, Séchage intensif, Extra droog, Perfett. asc. autom., Secado pesado auto, Экстpa сyшкa, Extratrocken

Dry, Normal, Auto dry, Auto skåptorrt,

Skabstørt, Auto tørt, Kaappikuiva, Séchage armoire, Kastdroog, Asc. da riporre autom.,

Sec. para armario auto, Hopмaльнaя сyшкa,

Schranktrocken

Normal Dry, Delicate, Auto normal dry, Auto normaltorrt, Normalt tørt, Auto nesten tørt,

Normaalikuiva, Séchage normal, Normaal droog, Asciutto norm. autom., Secado liviano auto, Дeликaтнaя сyшкa, Normaltrocken

Iron Dry, Iron Dry, Auto Iron dry, Auto stryktorrt,

Strygetørt, Auto stryketørt, Silityskuiva,

Repassage, Strijkdroog, Asc. da stirare autom.,

Sec. para plancha auto, Сyшкa ”пoд yтюг”,

Bügeltrocken

Timed Dry, Timed Dry , Timed dry ,

Tidsprogram, Tidsprogram, Tidsprogram,

Aikaohjelma, Programme minute,

Tijdprogramma, Progr. del tempo , Prog. de secado, Сyшкa пo вpeмeни, Zeitprogramm

This programme is for items that are particularly difficult to dry, e.g. jeans with very thick seams.

This programme shut off the heat once the load is dry but before it is ”bone-dry”. The programme on position 2 shuts off the heat slightly later than the program on position 3. Use trial and error to find out what works best. Use these programmes when you want items to be completely dry.

This programme shut off the heat once the load is dry but before it is ”bone-dry”. The programme on position 3 shuts off the heat slightly later than the program on position 4. Use trial and error to find out what works best. Use these programmes when you want items to be completely dry.

This programme shuts off the heat once the load is just damp enough for ironing or pressing.

The programme length you choose depends on what you intend to do with the items after drying them. Use trial and error to find out what works best. When you use Timed dry to tumble-dry a load of mixed fabrics, some of the garments may remain damp.

Tumble-dry any damp garments for a further 30 minutes or so using the Timed dry programme

5 When using the Timed dry programme, garments can become

“over-dry” if you have selected too long a drying time. This can cause the items to shrink or crease and become rough.

Synthetic materials can also become charged with static electricity.

6

7

Set the number of minutes incrementally. The selected time is shown on the display. Try out different drying times.

Air Fluff, Air Fluff , Revitalise, Luftningsprogram,

Koldluftprogram, Kald luft, Tuuletus,

Ventilation, Ventileren, Arieggiamento, Aireado,

Пpoвeтpивaниe, Lüften

Use the Revitalise programme when you just want to refresh, air or soften up items Set the number of minutes incrementally. The selected time is shown on the display. Try out different drying times.

Settings, Settings, Settings, Inställningar,

Indstillinger, Instillinger, Asetukset, Réglage,

Instellingen, Impostazioni, Ajustes, Haстpoйки,

Einstellungen

Exits the programme menu and advances to options or the menu for Settings.

Service manual TD60

Selecting Options

The options are displayed in the order they occur in LCD2 and LCD3. All display text language versions are

Press/ turn

LCD

2

LCD 3 Comments/instructions

Temperature Normal, Temperature normal, Temperatur normal,

Temperatur normal, Temperatur normal, Lämpötila normaali, Temp.

normal, Normale temperatuur,

Temp. normale, Temperatura normal, Hopм.тeмпepaтypa, Temp. normal

Two possible choises of temperature. Not avaliable for programme at programme 6 (”Air Fluff”)

Temperature Low, Energy Save,

Temperatur låg, Temperatur lav,

Temperatur lav, Lämpötila matala,

Temp. faible, Lage temperatuur,

Temp. bassa, Baja temperatura,

Hизкaя тeмпepaтypa, Temp.

niedrig

Anti Wrinkle On, Anti crease On,

Skrynkelfritt På , Anti-krøl Til ,

Antikrøll På, Rypistymisen esto

Päällä, Antifroissage On, Anti-kreuk

Aan, Antisgualcit. On, Antiarrugas encendido , Пpoтив сминaния

Bкл., Knitterschutz An

This is a useful feature if you cannot take the washing out as soon as the tumble dryer has finished.

The function prevents the clothes from remaining in the same position and becoming creased. The drum will rotate for three seconds per minute for two hours once the drying programme has finished

Not avaliable for programme at position 6 (”Air Fluff”)

Anti Wrinkle Off, Anti crease Off,

Skrynkelfritt Av, Anti-krøl Fra ,

Antikrøll Av , Rypistymisen esto

Poissa, Antifroissage Off, Anti-kreuk

Uit, Antisgualcit. Off, Antiarrugas apagado, Пpoтив сминaния Bыкл.,

Knitterschutz Aus

Quick Cool-down, Quick cooldown, Kort kylning, Hurtig køling,

Hurtig kjøling, Lyhyt jäähdytys,

Refroid.rapide, Snel afkoelen, Raffr. rapido, Enfri. rapido, Быстpoe oxлaждeниe, Schnell abkühlen

The load cools in 3 minutes.

The option cannot be selected for the Air fluff programme.

Cool-down, Cool-down, Normal kylning, Normal køling, Normal kjøling, Normaali jäähdytys, Refroid.

normal, Normaal afkoelen, Raffr. normale, Enfri. normal, Hopм. oxлaждeниe, Normal abkühlen

The machine cools the load in 15 minutes.

The option cannot be selected for the Air fluff programme.

Start, Start, Start, Start, Start, Start,

Start, Démarrer, Start, Avvio, Inicio,

Стaрт, Start

Delayed start (when setting: ”No Real time”)

The start of the selected programme can be delayed for up to 24 hours

(in half an hour intervals). The delay and programme time is shown in the display.

(Option for all programs except

Timed dry)

Delayed start (when setting: ”24 Hour Clock ” or ”12 Hour Clock”)

The start of the selected programme can be delayed for up to 24 hours

(in half an hour intervals). Start and end times are shown in the display.

7

Service manual TD60

Start - Done, Start-End, Start-Done,

Start-Klar, Start-Færdig, Start-

Ferdig, Start-Valmis, Démarrer-Fin,

Start-Fertig, Avvio-Fine, Inicio-Fin,

Стaрт-Кoнeц, Start-Gereed

(Option only for Timed dry)

Time program (when setting: ”No Real time”)

Desired programme time can be set. Selections up to 3 hours in units of 15 minutes can be made. The selected programme time is shown in the display.

3:00

Time program (when setting: ”24 Hour Clock ” or ”12 Hour Clock””)

Desired programme time can be set. Selections up to 3 hours in units of 15 minutes can be made. Start and end times are shown in the display.

8

Service manual TD60

Making settings

The setting options below are shown in the order they occur in LCD2 (Position 7 under the programme menu is, however, shown in

LCD1). All display text language versions are displayed.

Press/ turn

LCD 2

Settings, Settings, Settings,

Inställningar, Indstillinger,

Innstillinger, Asetukset,

Réglage, Einstellungen,

Impostazioni, Ajustes,

Haстрoйки, Instellingen

Press/ turn

You will now enter the Settings menu.

LCD3 Comments/instructions

In the programme menu: Scroll to programme 7 (Settings)

1 Clock/Auto Start, 1 Clock,

1 Klocka, 1 Ur, 1 Klokke, 1

Kello, 1 Horloge, 1 Klok, 1

Orologio, 1 Reloj, Чaсы, 1 Uhr

24hr Realtime, 24 Hour Clock, 24hr

Realtime, 24 timmarsvisning, 24 timers ur, 24t realtid, 24 h aika, Horloge 24 h,

24 Std. Echtzeit, 24h Tempo reale, Reloj

24 horas, Фoрмaт врeмeни 24-ч., 24 uur weergave

12hr Realtime, 12 Hour Clock, 12hr

Realtime, 12 timmarsvisning, 12 timers ur, 12t realtid, 12 h aika, Horloge 12 h,

12 Std. Echtzeit, 12h Tempo reale, Reloj

12 horas, Фoрмaт врeмeни 12-ч., 12 uur weergave

Three O’clock is displayed as

”15.00”. Press S1 to access a sub-menu where you can set the correct current time. Press

S1 again to store and exit the sub-menu.

Three O’clock is displayed as

”03.00”. Press S1 to access a sub-menu where you can set the correct current time. Press

S1 again to store and exit the sub-menu.

No Real time, No Real Time, No Real time, Ej realtid, Intet ur, Ingen realtid, Ei aikaa, Pas d’horloge, Keine Echtzeit, No tempo reale, Sin hora real, Время не установлено, Geen tijdsweergave

No Real Time. Press S1 to return to programme menu.

Saves the setting and returns to the programme menu.

2 Buzzer Volume, 2 Audible

Volume, 2 Ljudsignal, 2

Lydsignal, 2 Lydsignal, 2

Hälytysääni, 2 Volume buzzer,

2 Volume eindsignaal, 2

Volume allarme, 2 Volumen timbre, Гpoмкoсть сигнaлa, 2

Tonsignal

Off, Off, Off, Av, Fra, Av, Poissa, Off, Aus,

Off, apagado, Bыкл., Uit

No buzzer

Low, Low, Low, Låg, Lav, Lav, Matala,

Faible, Niedrig, Bassa, Bajo, Hизкaя,

Laag

Normal, Normal, Normal, Normal, Normal,

Normal, Normaali, Normal, Normal,

Normale, Normal, Hoрмaльнaя, Normaal

Buzzer that indicates the end of a programme or error.

Buzzer that indicates the end of a programme or error.

High, High, High, Hög, Høj, Høy, Korkea,

Elevé, Hoch, Alta, Alto, B??o?a?, Hoog

Buzzer that indicates the end of a programme or error.

Saves the setting and returns to the programme menu.

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Service manual TD60

3 Language, 3 Language,

3 Språk, 3 Sprog, 3 Språk,

3 Kieli, 3 Langue, 3 Taal, 3

Lingua, 3 Idioma, Язык, 3

Sprache

US English

AU English svenska dansk norsk

Suomi

Francais

Nederlands

Italiano

Espanol

Pyсский

Deutsch

Default

4 Child-safe, 4 Child-safe, 4

Barnsäker, 4 Børnesikker, 4

Barnesikring, 4 Lapsilukko, 4

Sécurité enfant, 4 Kindveilige,

4 Avvio sicurezza, 4 Int. de seguridad, 4 Блoкиpoвкa oт дeтeй, 4 Kindersicherung

On, On, On, På, Til, På, Päällä, On, An,

On, encendido, Bкл., Aan

Off, Off, Off, Av, Fra, Av, Poissa, Off, Aus,

Off, apagado, Bыкл., Uit

If S1, S2, S3 or J1 are pressed or turned, Start S2 + S1 must be pressed to temporarily deactivate the child-safe start

(is deactivated for 3 minutes after).

Setting deactivated.

Saves the setting and returns to the programme menu.

10

Service manual TD60

Service menu

This is how to enter the service menu

If the machine is on: First turn off the power at the main power switch. Press and hold the Program Selector while turning on the main power switch.

+

Press the programme selector button 3 times within 5 seconds. You are now in the service menu. See instructions below for navigating the service menu.

3x

Programme selector

1. Press the programme selector button to scroll between the various service menus.

2 2

2. Turn the programme selector button to make a selection between the menus. Confirm the selection and go to the next menu by pressing the programme selector button (1).

1

3. Press the Start/Stop button to confirm the settings and exit the service menu.

3

Start Stop

Programme selector button for integrated machines

1. Press the programme selector button to scroll between the various options.

2

1

2. Press the small arrows to make a selection between the options. Confirm the selection and go to the next option by pressing the programme selector button (1).

2

3

Start Stop

3. Press the Start/Stop button to confirm the settings and exit the service menu.

11

Service manual TD60

12

Service menu

The options below are displayed in the order they occur in LCD 2. All display text language versions are displayed.

Press/ turn

LCD 2 Comments/instructions

DataSerialNo, Data Ser Num,

DataSerialNo, DataSerialNo,

Serienummer, Serienummer,

Dataversio Nro, N° de série,

Seriennummer, Num. di serie,

N° de serie, Сeрийный нoмeр,

Serienummer

CU date code, CU Date Code,

CU date code, CU datum kod, CU dato kode, Styrekort prod dato,

CU pvm koodi, Code date CU, CU

Datumscode, Codice data CU,

Código fecha CU, Кoд дaты БУ, CU datacode

Software, Software, Software,

Mjukvara, Software, Software ver.,

Ohjelmisto, Logiciel, Software,

Software, Software, Beрсия пpoг.,

Software

Date for programming the software (Year_Week)

Control unit’s date of manufacture (Year_Week)

Software version number.

No. of cycles, Number of Cycles,

No. of cycles, Antal cykler , Antal cyklusser, Antall bruk, Syklien lkm,

Nb. de cycles, Anzahl der Zyklen,

Numero cicli, N° de ciclos, Кoл-вo циклoв, Aantal cycli

Number of cycles/programmes run

Press

Start Stop

to exit the service menu.

”Error_Number of cycles”

”Error_Number of cycles”

”Error_Number of cycles”

Last three errors and number of cycles (when the error occurred) shown. Total reset deletes the error indications from the system. If the same error recurs at different times, this is shown, but only once in the list.

Press

Start Stop to exit the service menu.

Testing, Test, Test, Tester, Test,

Testaus, Essai, Test, Test, Test,

Teстиpoвaниe, Testen

Testing Motor, Test motor,

Motortest, Tester motor, Test av motor, Moottoritesti, Essai moteur,

Test motor, Test motore, Test motor,

Teст мoтopa, Motor testen

Normal action: The motor will run continuously.

Testing Heater 1, Test heater 1,

Elementtest 1, Tester varmelegeme

1, Test av element 1, Vastustesti 1,

Essai él. chauf 1, Test verw. element

1, Test el. risc. 1, Test elem calef 1,

Teст TЭHa 1, Heizungstest 1

Motor runs continuously. Heater 1 runs regulated on and off by CU regarding to measured thermistor values. Total consumption is app. 9A in this mode. If value differs, do the following:

1. Detach the panel

2. Disconnect electrical connections at the CU.

3. Measure DC Ω for heaters and related wires. For values and measure points, see chapter ”Components and measurement values” and ”Wiring diagram”.

IF THE VALUES ARE INCORRECT:

Check the electrical function for connections and heater. Change parts if needed.

IF THE VALUES ARE CORRECT: a) Start the component test (”Test heater 1”) b) Measure AC voltage directly on the CU (see wiring diagram for measuring points). Voltage should be the same as power supply net.

c) If values are out of range: Replace the CU.

LCD shows ”_ _ _ _ _ _ _ _ : XX°C YY°C ZZ °C”.

XX = temperature values for thermistor 1

YY = temperature values for thermistor 2

ZZ = temperature values for thermistor 3

>100°C (XX) = short-circuit in thermistor 1 (heating element does not start)

10°C (XX) = thermistor 1 faulty (heating element heats but is only regulated by the overheating protection).

>100°C (YY) = short-circuit in thermistor 2 (heating element does not start)

10°C? ± 2°C (YY) = thermistor 2 faulty (functions as vented dryer).

150°C (ZZ) = thermistor 3 short-circuited

25°C (ZZ) = thermistor 3 faulty CONTINUE ON NEXT PAGE

Service manual TD60

To verify indication on faulty thermistor, do the following:

1. Detach the panel

2. Disconnect electrical connections at the CU.

3. Measure DC Ω for thermistor and related wires. For values and measure points, see chapter ”Components and measurement values” and ”Wiring diagram”.

IF THE VALUES ARE INCORRECT:

Check the electrical function for connections and thermistor. Change parts if needed.

IF THE VALUES ARE CORRECT: a) Start the component test (”Test heater X”) b) Measure AC voltage directly on the CU (see wiring diagram for measuring points). Voltage should be 5VDc.

c) If values are out of range: Replace the CU.

Thermistor 2 has no affect in the component test.

Testing Heater 2, Test heater 2,

Elementtest 2, Tester varmelegeme

2, Test av element 2, Vastustesti 2,

Essai él. chauf 2, Test verw. element

2, Test el. risc. 2, Test elem calef 2,

Teст TЭHa 2, Heizungstest 2

Motor runs continuously. Heater 2 runs regulated on and off by CU regarding to measured thermistor values. Total consumption is app. 2A in this mode. If value differs, follow the instructions for ”Testing heater 1”

Testing Drain, Test drain,

Tömningstest, Tester udpumpning,

Test av tømming, Tyhjennystesti,

Essai essorage, Test afvoerpomp,

Test scarico, Test drenaje, Teст сливa, Abflusstest

Drain pump runs. If no action:

1. Detach the panel

2. Disconnect electrical connections at the CU.

3. Measure DC Ω for drain pump and related wires. For values and measure points, see chapter ”Components and measurement values” and ”Wiring diagram”.

IF THE VALUES ARE INCORRECT:

Check the electrical function for connections and drain pump. Change parts if needed.

IF THE VALUES ARE CORRECT: a) Start the component test (”Testing drain”) b) Measure AC voltage directly on the CU (see wiring diagram for measuring points). Voltage should be the same as power supply net.

c) If values are out of range: Replace the CU.

d) If the values are correct: Check drain pump for mechanical disturbance.

Change pump if necessary.

Testing Buzzer, Test buzzer,

Signaltest, Tester lydsignal, Test av lydsignal, Äänimerkkitesti, Test signal sonore, Test eindsignaal, Test allarme, Test timbre, Teст звyк.

сигнaлa, Summertest

Buzzer is on continuously.

Press to exit the service menu.

Start Stop

0

+5

+10

+15

+20

0

+3

+2

+1

-1

-2

-3

Adjust LCD contrast (0 = default)

Press

Start Stop

to exit the service menu.

Adjustment of drying time

Dry level:

0 (no extension, default level), +5 (5 minutes extension), +10 (10 minutes extension), +15 (15 minutes extension), +20 (20 minutes extension).

Press

Start Stop

to exit the service menu.

13

Service manual TD60

Production test

The entire production test is run in a sequence as follows. You can cancel the test programme at any time during the programme by opening the door or pressing the main power switch.

Starting the production test

light up. Then release. the buttons

The following is shown:

• LCD 1: Production test

• LCD 2: Software 1

• LCD 3: Software 2

Testing the motor and condensing waterpump

3. Press the Start button (S2).

• Airing dryer: AVLUFT is shown in LCD 3

• Condenser dryer: KONDENSE is shown in LCD 3

• The motor and condensing waterpump starts (for airing dryer: only motor is running thorughout the sequence).

• Then fill water in the water tank until the machine stops

(check that the switch for condensation water works).

Indication of faults:

Fault indication/ symptom

Avluft (is shown even in the case of condense dryer)

Cause

Short or open circuit in thermistor 2 which also includes bad connections etc.

out the condensation water.

Testing the heater, thermistor and temperature regulation

5. Press the Programme selector button (S1).

• Heater 1 starts

6. Press the Programme selctor button (S1).

• Heater 2 starts

• LCD 1: Timer

• LCD 2: NTC1

• LCD 3: NTC2, NTC3

• LCD 1-3 lights continuously and the machine runs temperature regulation for 15 minutes.

• LCD 1-3 starts flashing, which means that temperature regulation is finished.

• Cooling runs for 5 minutes.

• The machine stops.

Testing the interval time and buzzer tone

7. Press the Programme selector button (S1).

• The motor starts and runs at intervals at the same time as a buzzer sounds.

14

Cancel the test programme.

8. Press the Programme selector button (S1).

• The production test stops.

Service manual TD60

Fault indications

The below faults are indicated in plaintext in LCD 2. The table shows the indication in all languages and language variations.

LCD 2 Cause Action

Overflow, Over Flow, Överfyllnad,

Overfyldning, Overfylling,

Ylitulviminen, Trop-plein,

Reservoir legen, Traboccamento,

Desbordamiento, Пeрeлив вoды,

Überfüllt

A micro switch, opening, for detection of full, condensing water container. Detection shall start 30 sec after a program is started. If the micro switch is opened > 30 sec the program cycle should be stopped and cleared.

Check if the customer has:

• Emptied the tank and restarted the machine

Service action:

• Clean hoses and check voltage and resistance in the drain pump.

• Check that the float has not got “stuck” and check the function of the micro-switch.

Max Program Time, Max program time , Maximal programtid, Maksimal programtid, Maks programtid, Max ohjelma-aika, Durée maxi prog., Tijd overschreden, Tempo max. progr.,

Duración máx prog, Пpeвышeниe вpeмeни, Max. Programmzeit

The cycle time exceeds 200 minutes. The cycle interupts and the programme is cleared.

High ambient temperature combined with low element output and low drying temperature leads to condensation formation.

Poor condensation due to blocked external air

Check if the customer has:

• Tried spinning at a higher speed

• Has the machine switched off for 30 minutes before restarting

• Good ventilation in the room

Service action:

• Ensure that the external air has free passage.

Thermistor fault, Thermistor

Fault, Thermistor fault,

Termistorfel, Termostat fejl,

Termistor, Termistorivika, Défaut ,

Termistorfehler, Termistore , Fallo ,

Teрмистoр, Temp. sensor fout

1) The circuit for the thermistor is open.

2) The thermistor is faulty

Service action:

Check the thermistors function. If needed, replace it.

Clean condenser, Rengör kondensor, Rens kon.sator, Rens kon.sator, Puhdista lauhdutin,

Nettoyage condenseur, Reinigen kondensor, Pulizia condensatore,

Limpiar condensador, Oчистить кoндeнсaтoр, Kondenser reinigen

1) Indicated for each 100 cycle.

2) Indicated if the machine has indicated ”Clean lint filter” 2 times.

Clean Lint Filter, Clean Lint Filter,

Rengör filtret, Rengør fnugfilter, Rens filter, Puhdista sihti, Nettoyage filtre,

Reinig filter, Pulizia filtro, Limpie el filtro, Oчистить фильтp, Sieb reinigen

Indicated when air circulation and temperature are incorrect

Check if the customer has:

• Cleaned the condensor and filter

• Cleaned other air ducts

Check if the customer has:

• Cleaned the filter

After carrying out corrective actions as above, reset the fault indications by switching off the machine using the main power switch.

15

Service manual TD60

Other faults

Fault symptom

The machine will not start

The machine stops

Cause

The outer door is not properly closed.

Action

• Check that the door pin is activating the door switch.

The machine is not supplied with power.

• Check the fuses and connections.

The automatic overheating protection has tripped.

Check if the customer has:

• Opened the door and cleaned the filter and condenser unit

• Left the door open long enough for the overheating protection to be reset

and the display and LEDs to light up

• Attempted to restart the programme

The washing does not get dry

The washing does not get dry.

Tumble-drying takes too long.

Service action:

• Clean internal fan wheel, condenser, air ducts and element.

• Check the seals.

• Clean and check the motor.

• If necessary, replace the motor.

The overheat protection in the motor has been tripped.

Defective control unit

Air leakage at the door seals is affecting the drying results.

Air leakage around the motor shaft affects the drying result.

Defective rear thermistor

The condenser unit is blocked.

• Replace control unit.

• Check the sealing strips.

• Check the seal around the motor shaft.

• Replace the thermistor.

Defective control unit

Mixing of various types of items can lead to uneven drying results.

• Replace control unit.

Customer information:

• Check that different types of items are not mixed in the same machine. Remove the dry items.

How full the machine is affects the drying results.

Customer information:

• Check that the machine is not overfilled. Remove some of the washing if necessary.

The lint filter is blocked.

Customer information:

• Cleaning the lint filter.

Customer information:

• Clean the condenser.

The washing machine’s spinning affects drying.

The machine is in a room with poor ventilation.

Customer information:

• Spin at a minimum of 800 rpm.

Customer information:

• Open doors to adjacent rooms.

The evacuation hose is too long, blocked or bent.

Customer information:

• Try to make the hose length as short as possible with as gentle bends as possible.

16

Service manual TD60

Total reset

By pressing STOP (S3) + MAIN POWER SWITCH when power on the machine shall total reset. All settings is returned to default values).

Heater 2 activation

Heater 2 can be programmed active or inactive.

Do the following:

1. Press STOP (S3) + MAIN POWER SWITCH

2. Press STOP (S3) five times (within 10 sec.)

3. Turn the Programme selector (J1), choose ”Heater 2 On” or ”Heater 2 Off”.

Press the Programme selector (S1) to store the settings.

Show room program mode

Show room program mode shall be activated/deactivated by:

Pressing START (S2) + MAIN POWER SWITCH

17

Service manual TD60

Components and measurement values

1

Item number Component

80 618 24 Motor 50 Hz,

220/240 V

80 618 95 Motor 60 Hz, 220/240 V

Measurement value Comments

Main winding: 23.8 Ω

Auxiliary winding: 28.1 Ω

Current: 1.1 A; 270 W;

2850 rpm

Winding resistance: cable colour grey-blue

25.5 Ω cable colour grey-red

16.0 Ω

Current: 0.9 A; 200 W;

3300 rpm

The motor is a 2-pin motor and is directly connected to the fan for internal air and gearing for driving the cylinder. The fan for external air is also driven on condenser dryers.

The capacitor is mounted on the motor.

73 829 92

80 546 40

88 011 94

80 762 02

Capacitor 6 μF

Capacitor 4 μF

Condensing waterpump

25W

EMC filter with inductor

111 Ω

80 762 24

80 792 91

Thermistor

Thermistor

4 – 6 kΩ (at room temperature 20 – 30°C)

8 - 12 kΩ (at room temperature 20 – 30°C)

The filter eliminates interference to and from the machine.

The thermistor controls temperature regulation. If the thermistor is shortcircuited or detaches from the control unit, the programme is cancelled.

80 773 85

80 761 04

80 761 03

88 013 27

Thermostat/Overheating protection

(150°C automatic)

Door switch

Microswitch float

Electrical connection

Control Unit compl. TD60.3

The thermostat

/overheating protection interrupts the programme at too high temperatures.

The front door affects a door switch, which interrupts the programme when the door is opened. If the door has been opened and closed during the programme the machine must be restarted using the start/stop button.

If both containers are overfilled the programme is interrupted by a float switch located on the lower holder. Overfilling is indicated in the display.

The machine is delivered as single phase and can be switched between 1950 W, 10

A and 2500 W, 16 A.

Adjustment between 1950 W / 10 A and 2500 W / 16 A is carried out using software via buttons.

The control unit contains microprocessors for controlling programmes, motor, element etc.

80 792 87

80 792 88

Heating Element 2500W

Heating Element 3000W

Heater 1: 1950W, 24,5Ω

Heater 2: 550W, 91,4Ω

Heater 1: 1950W, 24,5Ω

Heater 2: 1050W, 45,3Ω

18

1

All resistances shown in the table have tolerances of +/- 10%

Technical data

Height:

Width:

Depth:

Weight:

Cylinder volume:

Max. loading capacity:

RPM:

Rated power:

Drying drum material:

Outer casing material:

Set-up:

Protection class:

Service manual TD60

850 mm

595 mm

585 mm

39kg (vented) 47 kg (condenser)

111 l

6.0 kg

52 rpm

1950 W = 10 A

2500 W = 16 A

Adjustment between 10 and 16 A is carried out using software via buttons.

Stainless steel

Powder-coated and hot-galvanized sheet steel or stainless steel

Stacking or freestanding

IP X4

19

Service manual TD60

Wiring diagram

20

Service manual TD60

Rehanging the door

The tumble dryer (only certain models) is supplied with the door hung on the right-hand side. It is, however, possible to re-hang it according to the instructions below. Take care not to damage the paint when carrying out work with tools.

Required tools

Flathead screwdriver

Torx size 20

Fixed spanner size 8

Instructions

1. Remove the plinth by carefully pulling it out.

Image

2. Remove both screws for the lower hinge. Use Torx.

3. Push the door upwards with care and angle outwards. If necessary, carefully press the lower hinge to detach the door.

4. Slacken off the lower and upper hinge pins using a fixed spanner.

5. Remove the plastic plugs covering the holes for the hinge pins and switch location

21

Service manual TD60

Method for removing plastic plugs, lock and catch located on the machine and the door:

Carefully push the plug, catch or lock upwards with a flat screwdriver. as the picture shows.

6. Carefully remove the catch and plastic plug on the door and switch location.

7. Carefully remove the lock and plastic plug on the machine and switch location.

8. Screw the hinge pins securely into place on the corresponding side of the machine.

9. Slacken off the screws for the lower hinge on the corresponding side of the machine. This must be done to hang the door.

10. Align the door in the upper hinge.

Carefully push the lower hinge down if necessary and align the door.

11. Screw the lower hinge into place securely. Use Torx.

22

12 Press the plinth into place. The door has now been re-hung.

Service manual TD60

23

Service manual TD60

Replacing panel

Instructions

1. Unscrew the top cover.

Image

2. First, remove the main push switch.

Carefully press the catches that secure the panel at the front beam. Release the catches from the front member by working the panel outwards.

3. Detach the panel by angling and pulling it carefully outwards at the lower edge.

Note: Do not damage the wiring!

4. Carefully disconnect the wiring from the control unit.

11. When installing the panel: First install all wiring in the relevant locations on the control card.

Then angle the panel outwards and place the mounting plates in the relevant grooves in the front frame. Angle the panel downwards and secure it with the catches

12. Screw the top cover into place.

24

Notes

Service manual TD60

80 813 77 Rev 02 Service manual TD60 EN 25

Timer diagram (description of program flow) TD60

Cool-down

Components

Motor

Drain pump (30 sec. on, 210 sec. off)

Heater

Buzzer

Start

Program

Air fluff

Auto program

Time program

Option

Anti crease

Buzzer

Drying sequence (max 3 hours)

Table explanation

Option

Appendix: Timer diagram