Blackhawk Automotive BH7210 1-Ton Floor-Style Manual Transmission Jack Owner's Manual

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Blackhawk Automotive BH7210 1-Ton Floor-Style Manual Transmission Jack Owner's Manual | Manualzz

Blackhawk Automotive is a Licensed Trade Mark Made by SFA Companies, Kansas City, MO

Hydraulic Transmission Jacks

Operating Instructions & Parts Manual

Model Capacity

BH7011 1/2 Ton

BH7210 1 Ton

SFA Companies

10939 N. Pomona Ave. Kansas City, MO 64153 [email protected]

!

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

Read this manual and follow all the Safety Rules and Operating Instructions before using this product.

Made in PRC

BH7011-M0 rev 08/07

Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack.

The owner and operator shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.

Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a Blackhawk authorized service center. It is recommended that an annual inspection be done by qualified personnel. Replace worn or damaged parts and assemblies with Blackhawk Authorized Replacement Parts only. Labels and Operator's Manuals are available from manufacturer.

PRODUCT DESCRIPTION

Blackhawk Hydraulic Transmission Jacks are designed to be used as an aid in the removal and installation of automotive and light truck transmissions, transfer cases and transaxles. These jacks are for use under portable lift equipment, where vehicle must be supported by appropriately mechanical support.

!

SPECIFICATIONS

Model Capacity

BH7210 1 Ton

Min.

Height

Max.

Height

Saddle Base

Extended

Saddle Area

BH7011 1/2 Ton 8 1/2" 24 3/4" 12 5/8" x 7 7/8" 17" x 9 3/8"

Jack Size

31" x 15"

Net

Weight

93 lb

7 7/8" 33 1/2" 14 1/4" x 7 7/8" 17" x 15 1/2" 40 3/8" x 19 1/8" 187 lb

Saddle

Chain

Tilt Adjustment Knob

Lift Arm

*Oil Filler Plug (not shown)

(*) on the hydraulic unit, below the lift arm

Handle Sleeve

Handle

Caster

Release Valve Knob

Figure 1- Typical Transmission Jack Components BH7210 shown)

2

BEFORE USE

1. Verify that the product and the application are compatible, if in doubt call Blackhawk Automotive

Technical Service (816) 891-6390.

2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the potential hazards associated with its use.

3. Open the release valve by turning the release valve knob counter-clockwise (no more than 1/2 full turn).

4. With lifting arm fully lowered, locate and remove the oil filler plug. Pump handle 6 to 8 full strokes. Ensure the oil level is within ~3/16" from the inner cylinder as viewed from the oil filler hole. Reinstall the oil filler plug. Close release valve by turning it clockwise until firm resistance is felt.

5. Check to ensure that jack rolls freely, that the pump and release valve operate smoothly. Raise and lower the unloaded jack throughout the advertised lift range before putting into service.

6. Replace worn or damaged parts and assemblies with manufacturer authorized replacement parts only.

Lubricate as instructed in Maintenance Section.

!

WARNING

• Study, understand, and follow all printed materials provided with/on this product before use.

• Do not exceed rated capacity.

• Use only on hard, level surface.

• Use of this jack is limited to the removal, installation and transportation of transmissions, transfer cases and transaxles. Do not use a transmission jack to tilt or support a vehicle.

• Ensure the center gravity of load is centered on the saddle.

• For your safety, do not exceed 10 degree tilt angle of the saddle assembly in all directions.

• Adequately support the vehicle before starting repairs.

• Use only chains, slings, attachments and/or adapters supplied by the manufacturer.

• If loaded jack must be moved, make sure that the load is secured, stable and in lowest position.

• Transfer load immediately to appropriate support device for service or repair.

• Shock loads may cause the sudden loss of load and/ or cause the jack to tip or flip over violently, bend or break.

• No alterations shall be made on this product.

• Failure to heed these markings may result in personal injury and/or property damage.

OPERATION

Raise saddle:

1. Locate and close release valve by turning knob clockwise firmly, then pump the handle until the load is contacted.

2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service manual or repair guide.

3. Secure load with provided restraints. Ensure load’s center of gravity is centered on the saddle and load is stable before moving jack.

Lower saddle:

!

WARNING

Be sure all tools and personnel are clear before lowering load.

Caution! Dynamic shock loads are created by quickly opening and closing the release valve as the load is being lowered. The resulting overload may cause hydraulic system failure.

1.Slowly, gently turn the release valve knob counterclockwise, never more than 1/2 full turn until the load is completely lowered.

2. Immediately transfer the load to an appropriate repair fixture.

3

MAINTENANCE

Important: Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin.

Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load.

We recommend Hein-Werner HW93291 or equivalent hydraulic jack oil.

Adding oil

1. With lifting arm fully lowered set jack in its upright, level position. Locate and remove oil filler plug.

2. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall oil filler plug.

Changing oil

For best performance and longest life, replace the complete fluid supply at least once per year.

1. With lifting arm fully lowered, remove oil filler plug.

2. Lay the jack on its side and drain the fluid into a suitable container.

Note. Dispose of hydraulic fluid in accordance with local regulations.

3. Set jack in its level position. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall oil filler plug.

Lubrication

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that casters and pump assemblies move freely.

Cleaning

Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.

Note: Never use sandpaper or abrasive material on these surfaces!

Storage

When not in use, store the jack with saddle fully lowered.

REPLACEMENT PARTS

(refer to page 5 thru 7)

Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and parts description. Call or write for current pricing: SFA

Companies, 10939 N. Pomona Ave. Kansas City, MO

64153, U.S.A. Tel:(816)891-6390 Fax:(816)891-6599

E-Mail: [email protected]

TROUBLESHOOTING

Symptom

Jack will not lift load

Possible Causes

• Release valve not tightly closed

• Overload condition

Jack will lift, but not maintain pressure

• Release valve not tightly closed

• Overload condition

• Hydraulic unit malfunction

Jack will not lower after unloading • Reservoir overfilled

Poor lift performance

• Linkage binding

• Fluid level low

• Air trapped in system

Jack will not lift to full extension • Fluid level low

Corrective Action

• Ensure release valve tightly closed

• Remedy overload condition

• Ensure release valve tightly closed

• Remedy overload condition

• Contact Tech. Service

• Ensure load is removed, then drain fluid to proper level

• Clean and lubricate moving parts

• Ensure proper fluid level

• With saddle fully lowered, remove oil filler plug to let pressurized air escape, then reinstall oil filler plug

• Ensure proper fluid level

4

Replacement Parts for Model BH7011

4

5

2

3

8

9

6

7

Item Part No.

1

Description

4500-01000-000 Hydraulic Unit

5905-00100-100 Filler Plug

5905-00091-000 Oil Seal

4500-90009-K03 Release Valve

4500-01004-000 Pump Cylinder

4500-01301-000

5403-10038-000

5403-08038-000

4500-01008-000

Pump Piston

Pin

Pin

Handle Socket

10 B020-10003-000 Filter

11 4500-00004-000 Pivot Pin, Hyd Unit

12 4500-02000-000 Handle Assembly

13 BL80-20002-000 Handle Grip

14 4500-90009-K02 Caster Assembly

15 4500-03000-000 Saddle Assembly

16 4500-03300-000 Angle Bar

17 4500-03100-000 Toe I

18 4500-03200-000 Toe II

19 4500-03001-000 Joint

20 5207-00006-000 Wing Nut, M6

21 5207-00010-000 Wing Nut, M10

22 4500-03002-000 Chain

23 5202-00010-000 Nut

24 4500-03600-000 Tilt Screw

25 5202-00012-001 Nut, M12

* 45000S-071 Seal Kit, Hyd Unit

1

4

2

4

2

2

2

2

1

1

-

4

1

1

1

1

2

1

1

1

1

1

1

Qty.

1

1

1

21

22

19

18

20

17

16

15

23 2

E

F G

H

G

H

E

F

I

J

C

D

A

B

2

3

(*) Seal Kit Contents:

Item Description

Filler Plug

Oil Seal

O-ring

O-ring

Back-up Ring

U-cup

Back-up Ring

O-ring

Back-up Ring

O-ring

Seal

O-ring

J

I

6

5 7 8

9

3

10

11

24

C

D

25

A

B

4

12

13

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

1

14

Figure 2 - Replacement Parts Illustration for Model BH7011

5

Replacement Parts Illustration for Model BH7210

27

28

31

33

34

22

32

21

11

26

16

24

15

19

20

17

26

25

30

23

29

28

27

11

13

12

8

1

14

4

3

N

O

L

K

M

I

J

6

5

H

9

7

2

C

G

F

10

B

A

E

D

Figure 3 - Replacement Parts Illustration for Model BH7210

6

Replacement Parts List for Model BH7210

4

5

2

3

8

9

6

7

Item Part No.

1

Description

4200-01000-000 Hydraulic Unit

5905-00100-100 Filler Plug

5905-00056-000 Oil Seal

4200-90009-K02 Release Valve

4200-01002-000 Pump Cylinder

4200-01401-000

5405-07027-000

4200-00001-000

4200-01300-000

Pump Piston

Pin

Handle Bar

Handle Socket

10 B020-10003-000 Filter

11 5102-12035-000 Hex. Bolt, M12

12 4500-02000-000 Handle Assembly

13 BL80-20002-000 Handle Grip

14 4200-90009-K01 Caster Assembly

15 4200-03100-000 Saddle Plate

16 4200-03007-000 Angle Bar

17 4200-03010-000 Toe

18 4200-03003-000 Hook Screw

19 4200-03011-000 Hook

20 5207-00008-000 Wing Nut, M8

21 4200-03600-000 Hook

22 4200-03004-000 Chain

23 5202-00012-001 Nut, M12

24 5103-16065-000 Hex. Bolt, M16

25 5102-10025-000 Hex. Bolt, M10

26 5202-00010-000 Nut

27 4200-03401-000 Knob

28 5402-04025-000 Spring Pin

29 4200-03402-000 Tilt Screw

30 4200-03013-000 Nut

31 4200-03501-000 Tilt screw

32 K040-03000-100 Bearing

33 4200-03015-000 Tube I

34 4200-03016-000 Tube II

* 42000S-102 Seal Kit, Hyd Unit

2

1

2

1

1

1

8

2

1

4

2

2

2

2

4

2

2

4

4

1

1

1

1

6

2

1

1

2

1

1

Qty.

1

1

1

-

M

N

O

K

L

I

J

G

H

E

F

C

D

A

B

2

3

(*) Seal Kit Contents:

Item Description

Filler Plug

Oil Seal

Seal

U-cup

O-ring

Back-up Ring

Seal

Back-up Ring

U-cup

O-ring

Seal

O-ring

O-ring

Steel Ball

Steel Ball

O-ring

Steel Ball

1

1

1

1

1

1

2

1

1

1

1

1

1

1

Qty.

1

1

1

7

ONE YEAR LIMITED WARRANTY

For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer’s exclusive remedy.

Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas city, MO 64153.

Except where such limitations and exclusions are specifically prohibited by applicable law.

(1) THE CONSUMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF

DEFECTIVE PRODUCTS AS DESCRIBED ABOVE.

(2) SFA COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS

WHATSOEVER.

(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR,

OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED

WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED.

(4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS

THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

8

SFA Companies

10939 N. Pomona Ave. Kansas City, MO 64153

816-891-6390 [email protected]

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