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Blackhawk Automotive BH7210 1-Ton Floor-Style Manual Transmission Jack Owner's Manual
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Blackhawk Automotive is a Licensed Trade Mark Made by SFA Companies, Kansas City, MO
Hydraulic Transmission Jacks
Operating Instructions & Parts Manual
Model Capacity
BH7011 1/2 Ton
BH7210 1 Ton
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153 [email protected]
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
Made in PRC
BH7011-M0 rev 08/07
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack.
The owner and operator shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a Blackhawk authorized service center. It is recommended that an annual inspection be done by qualified personnel. Replace worn or damaged parts and assemblies with Blackhawk Authorized Replacement Parts only. Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Blackhawk Hydraulic Transmission Jacks are designed to be used as an aid in the removal and installation of automotive and light truck transmissions, transfer cases and transaxles. These jacks are for use under portable lift equipment, where vehicle must be supported by appropriately mechanical support.
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SPECIFICATIONS
Model Capacity
BH7210 1 Ton
Min.
Height
Max.
Height
Saddle Base
Extended
Saddle Area
BH7011 1/2 Ton 8 1/2" 24 3/4" 12 5/8" x 7 7/8" 17" x 9 3/8"
Jack Size
31" x 15"
Net
Weight
93 lb
7 7/8" 33 1/2" 14 1/4" x 7 7/8" 17" x 15 1/2" 40 3/8" x 19 1/8" 187 lb
Saddle
Chain
Tilt Adjustment Knob
Lift Arm
*Oil Filler Plug (not shown)
(*) on the hydraulic unit, below the lift arm
Handle Sleeve
Handle
Caster
Release Valve Knob
Figure 1- Typical Transmission Jack Components BH7210 shown)
2
BEFORE USE
1. Verify that the product and the application are compatible, if in doubt call Blackhawk Automotive
Technical Service (816) 891-6390.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the potential hazards associated with its use.
3. Open the release valve by turning the release valve knob counter-clockwise (no more than 1/2 full turn).
4. With lifting arm fully lowered, locate and remove the oil filler plug. Pump handle 6 to 8 full strokes. Ensure the oil level is within ~3/16" from the inner cylinder as viewed from the oil filler hole. Reinstall the oil filler plug. Close release valve by turning it clockwise until firm resistance is felt.
5. Check to ensure that jack rolls freely, that the pump and release valve operate smoothly. Raise and lower the unloaded jack throughout the advertised lift range before putting into service.
6. Replace worn or damaged parts and assemblies with manufacturer authorized replacement parts only.
Lubricate as instructed in Maintenance Section.
!
WARNING
• Study, understand, and follow all printed materials provided with/on this product before use.
• Do not exceed rated capacity.
• Use only on hard, level surface.
• Use of this jack is limited to the removal, installation and transportation of transmissions, transfer cases and transaxles. Do not use a transmission jack to tilt or support a vehicle.
• Ensure the center gravity of load is centered on the saddle.
• For your safety, do not exceed 10 degree tilt angle of the saddle assembly in all directions.
• Adequately support the vehicle before starting repairs.
• Use only chains, slings, attachments and/or adapters supplied by the manufacturer.
• If loaded jack must be moved, make sure that the load is secured, stable and in lowest position.
• Transfer load immediately to appropriate support device for service or repair.
• Shock loads may cause the sudden loss of load and/ or cause the jack to tip or flip over violently, bend or break.
• No alterations shall be made on this product.
• Failure to heed these markings may result in personal injury and/or property damage.
OPERATION
Raise saddle:
1. Locate and close release valve by turning knob clockwise firmly, then pump the handle until the load is contacted.
2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service manual or repair guide.
3. Secure load with provided restraints. Ensure load’s center of gravity is centered on the saddle and load is stable before moving jack.
Lower saddle:
!
WARNING
Be sure all tools and personnel are clear before lowering load.
Caution! Dynamic shock loads are created by quickly opening and closing the release valve as the load is being lowered. The resulting overload may cause hydraulic system failure.
1.Slowly, gently turn the release valve knob counterclockwise, never more than 1/2 full turn until the load is completely lowered.
2. Immediately transfer the load to an appropriate repair fixture.
3
MAINTENANCE
Important: Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin.
Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load.
We recommend Hein-Werner HW93291 or equivalent hydraulic jack oil.
Adding oil
1. With lifting arm fully lowered set jack in its upright, level position. Locate and remove oil filler plug.
2. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall oil filler plug.
Changing oil
For best performance and longest life, replace the complete fluid supply at least once per year.
1. With lifting arm fully lowered, remove oil filler plug.
2. Lay the jack on its side and drain the fluid into a suitable container.
Note. Dispose of hydraulic fluid in accordance with local regulations.
3. Set jack in its level position. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall oil filler plug.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with saddle fully lowered.
REPLACEMENT PARTS
(refer to page 5 thru 7)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and parts description. Call or write for current pricing: SFA
Companies, 10939 N. Pomona Ave. Kansas City, MO
64153, U.S.A. Tel:(816)891-6390 Fax:(816)891-6599
E-Mail: [email protected]
TROUBLESHOOTING
Symptom
Jack will not lift load
Possible Causes
• Release valve not tightly closed
• Overload condition
Jack will lift, but not maintain pressure
• Release valve not tightly closed
• Overload condition
• Hydraulic unit malfunction
Jack will not lower after unloading • Reservoir overfilled
Poor lift performance
• Linkage binding
• Fluid level low
• Air trapped in system
Jack will not lift to full extension • Fluid level low
Corrective Action
• Ensure release valve tightly closed
• Remedy overload condition
• Ensure release valve tightly closed
• Remedy overload condition
• Contact Tech. Service
• Ensure load is removed, then drain fluid to proper level
• Clean and lubricate moving parts
• Ensure proper fluid level
• With saddle fully lowered, remove oil filler plug to let pressurized air escape, then reinstall oil filler plug
• Ensure proper fluid level
4
Replacement Parts for Model BH7011
4
5
2
3
8
9
6
7
Item Part No.
1
Description
4500-01000-000 Hydraulic Unit
5905-00100-100 Filler Plug
5905-00091-000 Oil Seal
4500-90009-K03 Release Valve
4500-01004-000 Pump Cylinder
4500-01301-000
5403-10038-000
5403-08038-000
4500-01008-000
Pump Piston
Pin
Pin
Handle Socket
10 B020-10003-000 Filter
11 4500-00004-000 Pivot Pin, Hyd Unit
12 4500-02000-000 Handle Assembly
13 BL80-20002-000 Handle Grip
14 4500-90009-K02 Caster Assembly
15 4500-03000-000 Saddle Assembly
16 4500-03300-000 Angle Bar
17 4500-03100-000 Toe I
18 4500-03200-000 Toe II
19 4500-03001-000 Joint
20 5207-00006-000 Wing Nut, M6
21 5207-00010-000 Wing Nut, M10
22 4500-03002-000 Chain
23 5202-00010-000 Nut
24 4500-03600-000 Tilt Screw
25 5202-00012-001 Nut, M12
* 45000S-071 Seal Kit, Hyd Unit
1
4
2
4
2
2
2
2
1
1
-
4
1
1
1
1
2
1
1
1
1
1
1
Qty.
1
1
1
21
22
19
18
20
17
16
15
23 2
E
F G
H
G
H
E
F
I
J
C
D
A
B
2
3
(*) Seal Kit Contents:
Item Description
Filler Plug
Oil Seal
O-ring
O-ring
Back-up Ring
U-cup
Back-up Ring
O-ring
Back-up Ring
O-ring
Seal
O-ring
J
I
6
5 7 8
9
3
10
11
24
C
D
25
A
B
4
12
13
1
1
1
1
Qty.
1
1
1
1
1
1
1
1
1
14
Figure 2 - Replacement Parts Illustration for Model BH7011
5
Replacement Parts Illustration for Model BH7210
27
28
31
33
34
22
32
21
11
26
16
24
15
19
20
17
26
25
30
23
29
28
27
11
13
12
8
1
14
4
3
N
O
L
K
M
I
J
6
5
H
9
7
2
C
G
F
10
B
A
E
D
Figure 3 - Replacement Parts Illustration for Model BH7210
6
Replacement Parts List for Model BH7210
4
5
2
3
8
9
6
7
Item Part No.
1
Description
4200-01000-000 Hydraulic Unit
5905-00100-100 Filler Plug
5905-00056-000 Oil Seal
4200-90009-K02 Release Valve
4200-01002-000 Pump Cylinder
4200-01401-000
5405-07027-000
4200-00001-000
4200-01300-000
Pump Piston
Pin
Handle Bar
Handle Socket
10 B020-10003-000 Filter
11 5102-12035-000 Hex. Bolt, M12
12 4500-02000-000 Handle Assembly
13 BL80-20002-000 Handle Grip
14 4200-90009-K01 Caster Assembly
15 4200-03100-000 Saddle Plate
16 4200-03007-000 Angle Bar
17 4200-03010-000 Toe
18 4200-03003-000 Hook Screw
19 4200-03011-000 Hook
20 5207-00008-000 Wing Nut, M8
21 4200-03600-000 Hook
22 4200-03004-000 Chain
23 5202-00012-001 Nut, M12
24 5103-16065-000 Hex. Bolt, M16
25 5102-10025-000 Hex. Bolt, M10
26 5202-00010-000 Nut
27 4200-03401-000 Knob
28 5402-04025-000 Spring Pin
29 4200-03402-000 Tilt Screw
30 4200-03013-000 Nut
31 4200-03501-000 Tilt screw
32 K040-03000-100 Bearing
33 4200-03015-000 Tube I
34 4200-03016-000 Tube II
* 42000S-102 Seal Kit, Hyd Unit
2
1
2
1
1
1
8
2
1
4
2
2
2
2
4
2
2
4
4
1
1
1
1
6
2
1
1
2
1
1
Qty.
1
1
1
-
M
N
O
K
L
I
J
G
H
E
F
C
D
A
B
2
3
(*) Seal Kit Contents:
Item Description
Filler Plug
Oil Seal
Seal
U-cup
O-ring
Back-up Ring
Seal
Back-up Ring
U-cup
O-ring
Seal
O-ring
O-ring
Steel Ball
Steel Ball
O-ring
Steel Ball
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Qty.
1
1
1
7
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer’s exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas city, MO 64153.
Except where such limitations and exclusions are specifically prohibited by applicable law.
(1) THE CONSUMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF
DEFECTIVE PRODUCTS AS DESCRIBED ABOVE.
(2) SFA COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS
WHATSOEVER.
(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR,
OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED
WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
(4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS
THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
8
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
816-891-6390 [email protected]
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