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MASK INTEGRITY TEST
ACCESSORY (MITA)
MODEL 8120
OPERATOR’S MANUAL
P/N 6006153, REVISION G
AUGUST 2015
Model 8120 Mask Integrity Tester is patented under
U.S. Patents No. 8,312,761 and 8,621,914. Additional patents are pending.
SHIP TO/MAIL TO:
TSI Incorporated
500 Cardigan Road
Shoreview, MN 55126-3996
USA
U.S.
Technical Support:
(800) 874-2811/(651) 490-2811
Fax:
(651) 490-3824
MASK INTEGRITY TEST
ACCESSORY (MITA)
MODEL 8120
OPERATOR’S MANUAL
P/N 6006153, REVISION G
AUGUST 2015
E-mail address:
Website:
http://www.tsi.com
INTERNATIONAL
Technical Support:
(001 651) 490-2811
Fax:
(001 651) 490-3824
M a n u a l H i s t o r y
A
B
C
D
E
F
G
The following is a history of the Model 8120 Mask Integrity Test Accessory
(MITA) Operator’s Manual.
Revision Date
September 2012
October 2012
October 2012
May 2013
December 2013
January 2014
August 2015 ii Mask Integrity Test Accessory (MITA) Model 8120
Part Number
Copyright
Address
Fax No.
E-mail Address
Limitation of Warranty and Liability
(effective February 2015)
Wa r r a n t y
6006153 / Revision G / August 2015
©TSI Incorporated / 2012-2015 / All rights reserved.
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
651-490-3824 [email protected]
(For country-specific terms and conditions outside of the USA, please visit www.tsi.com
.)
Seller warrants the goods, excluding software, sold hereunder, under normal use and service as described in the operator's manual, to be free from defects in workmanship and material for twelve (12) months, or if less, the length of time specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions and exceptions: a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when indicated in specifications, are warranted for 90 days from the date of shipment; b. Pumps are warranted for one year or 3000 hours; whichever comes first; c. Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material, under normal use, for 90 days from the date of shipment; d. Seller does not provide any warranty on finished goods manufactured by others or on any fuses, batteries or other consumable materials. Only the original manufacturer's warranty applies; e. This warranty does not cover calibration requirements, and seller warrants only that the instrument or product is properly calibrated at the time of its manufacture. Instruments returned for calibration are not covered by this warranty; f. This warranty is VOID if the instrument is opened by anyone other than a factory authorized service center with the one exception where requirements set forth in the manual allow an operator to replace consumables or perform recommended cleaning; g. This warranty is VOID if the product has been misused, neglected, subjected to accidental or intentional damage, or is not properly installed, maintained, or cleaned according to the requirements of the manual. Unless specifically authorized in a separate writing by Seller,
Seller makes no warranty with respect to, and shall have no liability in connection with, goods which are incorporated into other products or equipment, or which are modified by any person other than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR
PURPOSE OR MERCHANTABILITY IS MADE.
WITH RESPECT TO SELLER’S BREACH OF
THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID WARRANTY IS LIMITED TO
CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR
INDUCED INFRINGEMENTS. BUYER’S EXCLUSIVE REMEDY SHALL BE THE RETURN OF
THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT
SELLER’S OPTION REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR
BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES,
OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT,
NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF
GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION
OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF
SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE
TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT
SHALL SELLER BE LIABLE FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY
SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT
BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR
CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss. iii
Service Policy
Trademarks
Patents
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND
LIABILITY, which contains the complete and exclusive limited warranty of Seller. This
LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.
W A R N I N G
This instrument contains (1) non-rechargeable Lithium battery which is not user serviceable. Return to factory for replacement.
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers, our service policy is designed to give prompt attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call TSI at
1-800-874-2811 (USA) or 651-490-2811.
TSI, TSI logo, and P
ORTA
C
OUNT
are registered trademarks of TSI Incorporated.
Microsoft, Windows XP and Windows 7 are registered trademarks of Microsoft Corporation.
StarTech is a trademark of Star Technologies, Bowling Green, KY
Model 8120 Mask Integrity Tester is patented under U.S. Patents No. 8,312,761 and
8,621,914. Additional patents are pending. iv Mask Integrity Test Accessory (MITA) Model 8120
S a f e t y a n d P r e c a u t i o n s
This section provides instructions to ensure safe and proper handling of the
Mask Integrity Test Accessory (MITA).
Please read the entire operator’s manual before operating this equipment.
C A U T I O N
TWO PERSON LIFT RECOMMENDED
C A U T I O N
DO NOT ALLOW CONTAMINANTS TO FALL INTO ANY OF THE
HEADFORM BASE PORTS OR THE AEROSOL MIXER PORT
Do NOT remove or obstruct inlet located in the right hand side of the CEU. There are no user adjustments necessary for this inlet.
v
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vi Mask Integrity Test Accessory (MITA) Model 8120
C o n t e n t s
Manual History ............................................................................................ ii
Warranty ..................................................................................................... iii
Safety and Precautions .............................................................................. v
About This Manual .................................................................................... ix
Purpose ................................................................................................. ix
Organization .......................................................................................... ix
Getting Help .......................................................................................... ix
Submitting Comments ............................................................................ x
CHAPTER 1 Introduction and Overview ................................................ 1-1
CHAPTER 2 Unpacking and Parts Identification .................................. 2-1
Packing List ......................................................................................... 2-1
Standard Items MITA (Model 8120) ................................................ 2-1
MITA Mask Adapter Kits (not included with general MITA accessories) ................................................................................. 2-6
Optional Accessories ....................................................................... 2-6
System Components ....................................................................... 2-7
Unpacking Instructions ........................................................................ 2-8
Power-Up Instructions ......................................................................... 2-8
CHAPTER 3 Getting to Know the MITA ................................................. 3-1
Softkey Buttons ................................................................................... 3-3
Set-Up Instructions ............................................................................. 3-5
Set Up Cables and Hoses ............................................................... 3-6
Set Up Aerosol Generator ............................................................... 3-9
Set up the PortaCount Respirator Fit Tester ................................. 3-11
Prepare Masks for Test ................................................................. 3-13
CHAPTER 4 Self Check Procedure ........................................................ 4-1
Starting a Self Check .......................................................................... 4-2
Alert Status Indicator ........................................................................... 4-4
Drink Tube Restriction Calibration ...................................................... 4-5
DP1 DP3 Compare ............................................................................. 4-5
DT Flow/Mask Flow Compare ............................................................. 4-7
Drink Tube Leak Zero Test ................................................................. 4-9
Exhalation Valve Leak Zero Test ........................................................ 4-9
Exhalation Valve Hose Blockage Test .............................................. 4-10
Bladder Leak Test ............................................................................. 4-10
Mask Protection Factor ..................................................................... 4-11
CHAPTER 5 Test Masks Procedure ....................................................... 5-1
Test Masks .......................................................................................... 5-2
Drink Tube Flow ............................................................................... 5-3
Drink Valve Seat .............................................................................. 5-4
Exhalation Valve Leak ..................................................................... 5-4
Mask Protection Factor Test ............................................................ 5-5
Find Mask Leak ................................................................................... 5-8 vii
viii
Data Logging .................................................................................... 5-10
View Mask Tests ........................................................................... 5-11
Download All Mask Tests .............................................................. 5-11
View Self Checks ........................................................................... 5-11
Download All Self Checks ............................................................. 5-12
Delete Data .................................................................................... 5-12
CHAPTER 6 User Adjustable Settings .................................................. 6-1
Settings Menu ..................................................................................... 6-1
Select Mask Protocol ....................................................................... 6-2
Define Mask Protocol ...................................................................... 6-3
Upload Mask Protocols.................................................................... 6-6
Aerosol Generator Settings ............................................................. 6-6
General Settings .............................................................................. 6-8
Protected Settings ........................................................................... 6-9
Tech Functions ................................................................................... 6-9
Calibration ..................................................................................... 6-11
Manual Controls ............................................................................ 6-11
View Measurements ...................................................................... 6-12
Self Check Parameters .................................................................. 6-12
CHAPTER 7 Maintenance ....................................................................... 7-1
Suggested Maintenance Schedule for Routine Maintenance
Operations ....................................................................................... 7-1
Consumable Parts .............................................................................. 7-2
Replacement Parts ............................................................................. 7-2
CHAPTER 8 MITA Communicator Software ......................................... 8-1
Introduction ......................................................................................... 8-1
Contents of MITA Communicator Software CD-ROM ........................ 8-1
Installation ........................................................................................... 8-2
MITA to PC Communications Configuration ....................................... 8-5
Setup ............................................................................................... 8-5
Software Operation ............................................................................. 8-8
Download Mask Test Data .............................................................. 8-9
Edit Mask Protocol ......................................................................... 8-10
CHAPTER 9 Packing and Shipping ....................................................... 9-1
CHAPTER 10 Troubleshooting ............................................................ 10-1
Technical Contacts ........................................................................... 10-4
APPENDIX A Specifications .................................................................. A-1
APPENDIX B How to Determine Mask DT Volume .............................. B-1
APPENDIX C StarTech™ FTDI Driver Installation ............................... C-1
Windows
®
Windows
®
XP Operating System ....................................................... C-1
7 Operating System .......................................................... C-3
Index
Reader’s Comments Sheet
Mask Integrity Test Accessory (MITA) Model 8120
A b o u t T h i s M a n u a l
P u r p o s e
This is an operation and service manual for the Model 8120 Mask Integrity
Test Accessory (MITA).
O r g a n i z a t i o n
The following information is a guide to the organization of this manual.
Chapter 1 Introduction and Overview
Chapter 2 Unpacking and Parts Identification
Chapter 3 Getting to Know the MITA
Chapter 4 Self Check Procedure
Chapter 5 Test Masks Procedure
Chapter 6 User Adjustable Settings
Chapter 8 MITA Communicator Software
Chapter 9 Packing and Shipping
Appendix B How to Determine Mask DT Volume
G e t t i n g H e l p
To obtain assistance with the Model 8120 Mask Integrity Test Accessory
(MITA), contact TSI Customer Service:
TSI Incorporated
500 Cardigan Road
Shoreview, MN 55126 USA
Fax: (651) 490-3824
Telephone: 1-800-874-2811 (USA) or (651) 490-2811
E-mail Address: [email protected]
ix
S u b m i t t i n g C o m m e n t s
TSI values your comments and suggestions on this manual; please use the comment sheet on the last page to send us your opinion on the manual’s usability, to suggest specific improvements, or to report any technical errors.
If the comment sheet has already been used, please mail your comments on another sheet of paper to:
TSI Incorporated
Particle Instruments
500 Cardigan Road
Shoreview, MN 55126
Fax: (651) 490-3824
E-mail Address: [email protected]
x Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 1
I n t r o d u c t i o n a n d
O v e r v i e w
The TSI Mask Integrity Test Accessory (MITA) works in tandem with the
PortaCount
®
Respirator Fit Tester to test for leaks or other defects in
CBRN gas masks and full-face respirators.
The MITA has been designed for ease-of-use and ease-of-transport. The top half of the carrying case holds the instrument while the bottom half forms the accessory compartment. The updated Headform design includes an enhanced bladder seal system to provide a tight seal for most gas masks and full face respirators of various types and sizes. Masks attach to the Headform using their own head harness for better representative results.
The PortaCount Fit Tester (sold separately) serves as a particle detector for determining the overall integrity of the mask by performing an aerosol leakage test with the MITA accessory. The mask is mounted on the
Headform and tested under conditions of high vacuum and high constant flow. The integrated aerosol wand and generator is used to pinpoint source of leaks so they can be assessed quickly. The operator uses the aerosol wand to direct a stream of concentrated particles at specific locations around the mask. When the particle stream is near the leak, PortaCount Fit
Tester detects the suddenly elevated particle concentration and alerts the operator. The MITA also tests the integrity of the mask exhalation valve and drink tube train (if applicable).
MITA is easy to use and requires minimum operator training. The display on the MITA guides the first time operator through step-by-step prompts.
The display also provides detailed guidance to how to use the various accessories. Experienced operators appreciate the streamlined menu structure. The experienced operator is able to avoid detailed prompts and move through the tests quickly. Experienced operators can test 12 or more good masks per hour. Troubleshooting defective masks is quick and easy using the aerosol wand to pinpoint leaks.
MITA Mask Adapter kits allow you to perform the mask test using a variety of gas masks and full face respirators. MITA Mask Adapter kits for most major brands of CBRN gas masks and full face respirator are available. A complete list of MITA mask test adapter kits is posted on the TSI Web site http://www.tsi.com
.
1-1
The following acronyms are used in the MITA menu structure and in this manual:
DT
Drink Tube
EV
Exhalation Valve
CEU
DP1
DP3
DP5
Control Electronics Unit
Differential Pressure Transducer #1
Differential Pressure Transducer #3
Differential Pressure Transducer #5
1-2 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 2
U n p a c k i n g a n d P a r t s
I d e n t i f i c a t i o n
Carefully unpack the Mask Integrity Test Accessory (MITA) from the shipping container. Use the tables and illustrations below to make certain that there are no missing components. Contact TSI immediately if anything is missing or damaged.
P a c k i n g L i s t
Note
Mask testing adapters and accessories are sold separately. Refer to www.tsi.com
for more information on the available MITA Mask
Adapter kits.
Standard Items MITA (Model 8120)
Qty Description
1 Mask Integrity Test
Accessory with General
Accessories
Part
Number
8120
Item
1 Operator
’s Manual
6006153
2-1
2-2
Qty Description
1 Quick Start Guide
Part
Number
6006154
Item
1 Self Check Components
Reference Card
6006218
1 Hood 801773
1 Headform 801774
1
1
1
Headform Sample Fitting
Refer to MITA Accessory
Kit, P/N 801777
Headform Mask Sample
Plug
Refer to MITA Accessory
Kit, P/N 801777
40/74mm Mask Filter Plug
Refer to MITA Accessory
Kit, P/N 801777
Mask Integrity Test Accessory (MITA) Model 8120
Qty Description
1 Mixer Port Stopper
Refer to MITA Accessory
Kit, P/N 801777
Part
Number
1
1
1
#3 Rubber Stopper
Refer to MITA Accessory
Kit, P/N 801777
Mask Bypass Hose
Refer to MITA Accessory
Kit, P/N 801777
Twin Tube with 1 inch relief cut on blue tube
Refer to MITA Accessory
Kit, P/N 801777
1 DT Sample Hose
Refer to MITA Accessory
Kit, P/N 801777
1
1
DT/EV Bypass Hose
Refer to MITA Accessory
Kit, P/N 801777
Aerosol Generator 801771
Item
Unpacking and Parts Identification 2-3
2-4
Qty Description
1 Aerosol Generator
Mounting Bracket
Part
Number
2 Thumbscrew(s)
1 Aerosol Mixer
Refer to MITA Accessory
Kit, P/N 801777
1 Aerosol Wand 801770
Item
2 HEPA Filter Cartridge
(1 installed on Main Panel,
1 spare)
801772
1 Power Supply
(will include appropriate
Line Cord based on destination)
801794
1 PortaCount Fit Tester
Interface Cable (for
Model 8030/8038 ONLY)
801766
Mask Integrity Test Accessory (MITA) Model 8120
Qty Description
1 Isolated USB to Serial
Converter
Included with PortaCount
Interface Cable kit,
P/N 801766.
Refer to Note below for more details.
1 MITA Computer Cable
Part
Number
801793
Item
1
Emery Oil™ Container –
500 ml
(Poly-Alpha Olefin)
801776
1 Software CD 7002343
Note
Instructions for installing the Isolated USB-to-Serial Converters Device
Drivers onto the PC can be found on the CD included in the packaging of
each USB-to-Serial Converter and can also be found in Appendix C,
StarTech FTDI Driver Installation . This USB-to-Serial converter is
commonly used for two separate functions:
1. MITA communications to a PortaCount Pro/Pro+ Models 8030 and 8038.
2. MITA communications to a PC which does not have a 9-pin (male)
COM Port installed.
Unpacking and Parts Identification 2-5
MITA Mask Adapter Kits
(not included with general MITA accessories)
Part Number Applicable Mask Models
8125-01
8125-02
M40, FR-M40, M45, MCU2P, Millennium
M50, C50
8125-03
8125-04
8125-05
8125-06
8125-07
8125-08
8125-09
8125-10
M53, FM12
C4
MSA Ultra Elite (w/ 40mm Threaded, Slide- & Push-To-
Connect, CBRN Versions); MSA Advantage 3000
3M 6000 Series, 7000 Series, 7800S, 7800B CBRN Versions
Scott AV2000, AV3000
Draeger Panorama Nova; MSA Ultra Twin
North series 5400 & 7600
Honeywell (Sperian) Survivair Opti-fit
Optional Accessories
Description
PortaCount
®
Fit Tester
Interface Cable (for Model
8020/8020M ONLY)
Part Number
801767
Item
2-6 Mask Integrity Test Accessory (MITA) Model 8120
HEPA Filter
Cartridge
Mixer
Port
System Components
Pressure
Adjustment Valve
Aerosol Generator
Quick Connect Fitting
CEU
(Control Electronics Unit)
Aerosol
Generator
Test Indicator
LEDs
Headform
Mounting Base
DT & EV Quick
Connect Fittings
Keypad
Buttons
Front View of MITA Lid/Main Panel
PortaCount Interface Cable
Connector (Yellow)
Computer Cable
Connector (Green)
Display
Power Supply
Connector
Power Switch
Power Indicator
LED
Back View of CEU and Main Panel
Fuse
Connector
Dust Cap
Unpacking and Parts Identification 2-7
U n p a c k i n g I n s t r u c t i o n s
1. Open latches on case.
2. Separate the lid/main-panel from the case and place lid/main-panel on
work surface (see System Components
and Standard Items sections to
identify accessories).
3. To remove and expand hood, unfold and pull the white tab outward.
4. Loosen wing-nut fasteners for accessories panel cover on the lower half of the case and open panel.
5. Remove accessories from case.
6. Store lower half of case out of the way.
P o w e r - U p I n s t r u c t i o n s
Note
If there is an ambient change in temperature greater than 20°F (6.6°C) from the MITA’s storage location to operating location, wait at least one hour before operating to allow the internal temperature of the MITA to equalize.
1. Connect Power Line Cord to Power Supply.
2-8 Mask Integrity Test Accessory (MITA) Model 8120
2. Remove the Dust Cap and connect Power Supply to the 20 to 32 VDC
Connector.
3. Twist knurled locking ring clockwise until it stops.
4. Plug Power Line Cord to Power Source (100 to 240 VAC).
5. Turn Power Switch On.
6. Refer to Chapter 3, Getting to Know the MITA for information to
operate the MITA.
Unpacking and Parts Identification 2-9
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2-10 Mask Integrity Test Accessory (MITA) Model 8120
Menu
C H A P T E R 3
G e t t i n g t o K n o w t h e
M I TA
The MITA is operated by selecting options from the displayed MENU using the keypad on the Display Panel. The operator also needs to make appropriate hardware configuration changes as prompted from the display during the tests.
The objective of the selected option and instructions are described at the bottom of each screen.
The row of six circles across the bottom of the display and four circles across the side of the display are softkeys. The function of the softkeys, where applicable, is displayed either immediately next to or above them. If a key action is available, the key function is shown on the display inside a rectangular box. Momentarily press the softkey button to select the corresponding softkey option.
Softkey
Buttons
MITA Display Panel with Main Menu
Screen
Title
Selected
Menu
Item
Objective of the
Selected
Menu Item and
Instructions
3-1
3-2
When the instrument is turned on, the initial display screen will appear as shown below:
Model
Serial
Rev
8120
8120xxxxxx x.x.xx
MITA Initial Display
Note
All the LED’s will turn on and then off when the Main Menu is first displayed. If there are any Errors, the Alert LED will remain on, and the
Errors will be displayed along with suggestions for resolving them. Press
or ESC to continue. Refer to
Chapter 10, Troubleshooting if any errors
are displayed and more assistance is needed.
After a few seconds the unit will display the MITA Main menu as shown below:
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Show instructions for setting up this equipment.
Select using
keys then press .
ESC
MITA Main Menu
Mask Integrity Test Accessory (MITA) Model 8120
Information for each of the main menu options are described in the following sections:
Use the
▲▼ softkeys buttons to highlight the desired option, then press the softkey button to select the highlighted option. ESC can be selected to cancel an option or selection and return to the previous menu without making or saving any changes.
S o f t k e y B u t t o n s
move to the line above move to the line below move curser to the left move curser to the right
Enter
ESC
SAVE & EXIT
Escape
Save and Exit
Getting to Know the MITA 3-3
The following acronyms are used in the MITA menu structure:
DT
Drink Tube
EV
Exhalation Valve
CEU
Control Electronics Unit
DP1
Differential Pressure Transducer #1
DP3
DP5
Differential Pressure Transducer #3
Differential Pressure Transducer #5
3-4 Mask Integrity Test Accessory (MITA) Model 8120
S e t - U p I n s t r u c t i o n s
The Setup Instructions guide the operator through setting up of the equipment and the steps needed to prepare the MITA for the Self Check and Mask Testing.
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Show instructions for setting up this equipment.
Select using
keys then press .
ESC
To continue with Setup Instructions, select Setup Instructions from the main menu using the
▲▼ keys to and press . The following menu is displayed:
SETUP INSTRUCTIONS
Set up Cables and Hoses
Set up Aerosol Generator
Set up the PortaCount
Prepare Masks for Test
Show instructions on how to connect the cables,
Hoses and the HEPA filter.
Select using
keys then press .
ESC
The Setup Instructions menu includes the following tasks:
Set up the PortaCount
®
Respirator Fit Tester
Getting to Know the MITA 3-5
It is recommended that a first-time-user goes through each of the tasks found in the Setup Instructions menu. Each of these Setup tasks is described below with illustrations.
When each task has been performed, press ESC to return to the Setup
Instructions menu and then select the next available task.
When the tasks for the Setup Instructions are complete, press ESC again
to return to the main menu, and refer to Chapter 4, Self Check Procedure
for information on the next steps to prepare for a mask test.
Set Up Cables and Hoses
1. Remove dust cap from the connector with yellow ring, located on the back right of MITA CEU.
Note
MITA includes the interface cable needed for the 8030/8038 models of the PortaCount Respirator Fit Tester. The 8020/8020M interface cable
(P/N 801767) is sold separately.
2. Plug the yellow-ringed PortaCount Fit Tester interface cable to the connector mentioned previously in step 1.
3-6 Mask Integrity Test Accessory (MITA) Model 8120
3. If applicable, plug the yellow Exhalation Valve (EV) Adapter sample hose to the yellow EV connector.
Exhalation Valve (EV) Adapter
Sample Hose and connection
Note
The EV Adapters discussed in step 3 are provided in the MITA Mask
Adapter Kits and are specific to the make and model of the respirator
being tested. During the Self Check, be sure to use the appropriate EV
Adapter according to the respirator being tested.
Not all respirator models will require the use of an Exhalation Valve
Adapter, including most APR and SCBA respirators.
4. Plug the orange Drink Tube (DT) sample hose to the orange DT connector.
Drink Tube (DT) Sample Hose and connection
Getting to Know the MITA 3-7
5. (If not already installed) Screw in the HEPA Filter cartridge.
6. Install the Headform to the Headform Mounting Base and push down tight.
Not Fully Seated Fully Seated
Note
The ring along the base of the Headform will be below the top of the mounting base collar when the Headform is fully seated.
3-8 Mask Integrity Test Accessory (MITA) Model 8120
Set Up Aerosol Generator
1. Remove the Aerosol Generator reservoir and fill with Emery Oil. Emery
Oil should be within the indicated minimum and maximum lines on the reservoir.
2. Reattach reservoir to Aerosol Generator assembly. Screw assembly on tight, but do NOT over-tighten as this could cause the assembly to leak particles.
3. Attach the Aerosol Generator Mounting Bracket to the MITA using the
Thumbscrews.
Getting to Know the MITA 3-9
4. Slide the Aerosol Generator into the mounting bracket.
5. Remove the blue air supply hose from its storage location on the
Aerosol Generator and connect it to the blue Aerosol Generator quick connect fitting located on the MITA main panel.
6. Install the Aerosol Mixer between the Aerosol Generator output and the
Aerosol Mixer Port.
Note
When storing the Aerosol Generator, it must be dry and empty of oil, and the air supply hose must be plugged into the aerosol generator output.
3-10 Mask Integrity Test Accessory (MITA) Model 8120
Set up the PortaCount Respirator Fit Tester
Note
The following examples pictured will use the 8030 and 8038 models of the PortaCount Respirator Fit Tester.
If you are using the 8030 or 8038 model of PortaCount Fit Tester you must have version 2.6 or greater firmware installed to communicate with the MITA.
1. Plug the yellow-ringed PortaCount Fit Tester interface cable into the yellow connector at the back of the CEU if not already done.
2. Connect the USB-to-Serial Converter to DB9 connection of PortaCount
Fit Tester interface cable.
3. Plug the USB end of the USB-to-Serial Converter to either type A USB port located on back of PortaCount unit.
4. Connect the power supply barrel connector from the PortaCount Fit
Tester interface cable to the power supply connection on the back of
PortaCount unit.
Getting to Know the MITA 3-11
5. Connect the end of the Twin Tube provided with the MITA, which is evenly cut to the color-coded fittings on the PortaCount Fit Tester.
6. Remove the Alcohol Cartridge from the Alcohol Fill Capsule and gently shake it to allow excess alcohol to drip back into the Capsule. Refer to the PortaCount User
’s Manual for more information on how to properly charge the alcohol cartridge prior to use.
7. Insert the Alcohol Cartridge into the cartridge cavity of the PortaCount
Respirator Fit Tester. It should slide in with little effort. DO NOT
FORCE IT. When almost fully inserted, firmly twist the Alcohol
Cartridge clockwise until it locks into position.
3-12 Mask Integrity Test Accessory (MITA) Model 8120
8. Perform a PortaCount Daily Check every day before use, as described in the PortaCount Fit Tester User
’s Manual before using with MITA.
Note
If operating the model 8038 PortaCount Pro+ Respirator Fit Tester, do
NOT select the N95 checkbox when performing the Daily Checks.
9. At the other end of the Twin Tube sample tubing provided with the
MITA, the clear hose is approximately 1 inch longer than the blue hose.
AFTER performing a PortaCount Daily Check, connect the clear hose to the mask sample port at the bottom of the Headform.
Clear Twin Tube sample hose connected to Mask
Sample port
10. If using the 8030 or 8038 models of PortaCount Fit Tester, they must remain on the “Activities” screen. Trying to use the 8030 or 8038 on any ot her screen will cause intermittent “unexpected response” errors on MITA.
Prepare Masks for Test
This menu option provides information on how to prepare the gas masks and full-face respirators for testing. The Mask Test Protocol is selected and
Note
If you have not already performed a Self Check for the day, please complete this process BEFORE testing a mask.
WAIT to install the Mask on the Headform until the Mask Protection
Factor test prompts to install it. The mask is installed ON the Headform
ONLY during the Mask Protection Factor test.
If the mask being tested has a Drink Tube or Exhalation Valve that will be tested, leave the mask OFF the Headform. Both Drink Tube Test and
Exhalation Valve Test are done with the mask OFF the Headform.
1. Before starting, thoroughly inspect the mask to detect any obvious defects.
2. If the inside of the mask is dirty or contaminated, it should be cleaned.
Getting to Know the MITA 3-13
3. Remove the mask filter before conducting the Mask Protection Factor test.
4. Install the appropriate Mask Filter Plug in place of the mask filter removed in the previous step.
When installing the Mask to the Headform:
1. Loosen the mask straps completely so they will go around the back of the Headform
2. Locate the chin cup of the mask on the chin portion of Headform first, and pull the mask straps up and back over the Headform, making sure to keep it snug to the Headform.
3. Make sure the Mask is centered on the Headform Bladder Seal.
4. Snug the straps tight.
5. Recheck to make sure the mask is centered from side to side.
Note
Typically masks seal better to the headform bladder when placed slightly higher up on the headform, so that the upper sealing surface is less than an inch below the top of the headform bladder. This is not applicable to all models and sizes of masks, and experience will help to determine which masks fit best which way. Try adjusting the mask higher or lower on the headform first when experiencing difficulties passing a Protection
Factor test.
3-14 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 4
S e l f C h e c k P r o c e d u r e
This chapter describes the information for the Self Check option from the main menu.
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Perform a self-test on this equipment.
Select using
keys then press .
ESC
TSI recommends performing a Self Check each day before the MITA is used. The purpose of the Self Check is to verify that the MITA is working properly and that mask testing can be performed successfully. The user will be prompted, by the MITA display, for the appropriate connections and/or tasks during each of the Self Check tests.
Note
When the Bladder is being inflated the Aerosol Generator will also run, and aerosol will exit from the Aerosol Mixer.
The results of each Self Check test will be logged. The last Self Check log is then checked for a passing result for the 24 hours prior to running Test
Masks.
If there was a problem with the Self Check within the last 24 hours, or the
Self Check has not been tested within the last 24 hours, a message will be displayed asking the user to run the Self Check or to skip the Self Check. If the last Self Check passed and the instrument is power cycled within the last 24 hours, repeating the Self Check is not prompted, however it may be appropriate to run the Self Check again if the MITA is reset up or in a different location.
Whether the individual tests performed during the Self Check are enabled or disabled is determined by the Define Mask Protocol menu (Settings
4-1
Menu) and the Self Check Parameters menu (Tech Functions). For example, the factory default
Mask Test Protocol is “APR,” which has the separate DT and EV tests disabled. Because these tests are disabled, the
Self Checks will not include additional DT and EV tests.
When the “CBRN”
Mask Test Protocol is selected, the DT and EV tests are enabled. The Self
Checks will then include the DT and EV tests. In the Self Check
Parameters menu the
“Skip Unused Self Check” must also be set to
Enabled.
The numerical value of the test is then compared to the desired pass/fail range for each test, as set in the Self Check Parameters menu, to determine the result of the test.
S t a r t i n g a S e l f C h e c k
To start the Self Check option, select Self Check from the main menu and press .
Self Check
DT Restriction Calibration
DP1 DP3 Compare
DT Flow / Mask Flow Compare
DT Leak Zero Test
EV Leak Zero Test
EV Hose Blockage Test
Bladder Leak Test
Protection Factor Test
DT Restriction Calib. Connect DT Adapter for selected mask to end of DT Sample Hose.
Press to continue.
ESC
The Self Check starts by zeroing the pressure transducers, the screen momentarily shows the zeroing pressure transducer, and then continues with the following test sequence, with the tests that are enabled:
Drink Tube Restriction Calibration
4-2 Mask Integrity Test Accessory (MITA) Model 8120
The process for each of these tests is described in more detail later in this section.
The display will indicate the status for each test as either:
Not Tested
Test Started
Test Disabled
Passed
Failed
Test Invalid
Not Tested
Prior to a test being started, the status for each test will be displayed as Not Tested.
Test Started
When a test has started, the status is displayed as Test
Started.
Test Disabled
If a Mask Protocol has a Test Disabled (Settings Menu |
Define Mask Protocol), and the Skip Unused Self Checks
(Tech Functions | Self Check Parameters) is Enabled, the status will be displayed as Test Disabled.
Passed
Upon completion of each test, if the test result is within the desired range, the test status is displayed as Passed.
The Pass LED will turn on, the status of the test is logged as Passed, and the next test in the Self Check sequence will start.
Failed
Upon completion of each test, if the test result is not within the desired range, the Fail LED will turn on, and the following options to select from are displayed:
Repeat This Test
Fail This Test
Stop Testing
Suggest Help (on some tests)
If the Repeat This Test option is selected the test is run again. The option to restart a test can be selected for as many times as the operator chooses to do so or until the test result is Passed or the ESC, Skip This Test, Fail
This Test, or Stop Testing option is selected.
If the Fail This Test option is selected, the status for the test is displayed as Failed, the status of the test is logged as Failed, and the next test in the sequence will start.
If the Stop Testing option is selected the MITA will return to the main menu.
If Suggest Help is selected more information will be provided that may help to identify the cause of the failure.
The operator will be prompted to select an option and press to continue.
Self Check Procedure 4-3
Test Invalid
If the Skip This Test option is selected, the test will be bypassed and the status of the test result will be displayed as Test Invalid, the status of the test is logged as Test Invalid, and the next test in the sequence will start.
Selecting ESC any time during the Self Check will display the options Skip This Test, Restart this Test, or
Stop Self Check.
If the Stop Testing option is selected, the status of the test is logged as “Test Invalid”, the remaining tests in the
Self Check that have not been tested are logged as Not
Tested
. Any tests that were completed before “Stop Self
Check” was selected are logged by their status of the test result. The display will return to the Main Menu.
When all enabled Self Check tests are finished, the result of the Self Check tests is displayed.
If the results of the enabled tests are Passed, the Pass
LED will turn on.
If the results of one or more of the enabled tests are Test
Invalid, the Alert LED will turn on.
If the result of any enabled test is Failed, the Fail LED will turn on.
A l e r t S t a t u s I n d i c a t o r
If the result of a test is an Alert, the Alert LED will turn on and the following options to select from are displayed:
Restart This Test
Skip This Test
Stop Testing
Fail This Test
On certain tests, when the result has an Alert status, there is information displayed to recheck a connection or task that could cause a test to be unable to complete.
The operator will be prompted to select an option and press to continue.
The following describes the process for each of the Self Check tests.
4-4 Mask Integrity Test Accessory (MITA) Model 8120
D r i n k T u b e R e s t r i c t i o n C a l i b r a t i o n
This test is to calibrate the restriction of the Drink Tube with the
DT Adapter.
1. Connect DT adapter to end of DT sample hose.
2. Press to continue.
The DT Sample Hose restriction is measured and the flow is set.
The result of the DT Restriction Calibration is displayed, the indicating
LED for the test result will turn on, the status of the test result is logged, and the next test will start. (The DT adapter can be removed after the DT Restriction Calibration test is complete.)
D P 1 D P 3 C o m p a r e
This test is to compare the pressure transducers to each other.
1. Remove DT and EV sample hoses.
2. Install DT/EV Bypass Hose.
Self Check Procedure 4-5
3. Press to continue.
The pressure is set to 6.00 in H
2
O (default) or whatever pressure has
been selected by the user in the
Note
It is recommended that the pressure level remain at 6.00in H
2
O during this Self Check test, so that the MITA is tested to the most stringent standards during the Self Checks.
Depending on the make and model of the mask being tested, this pressure value may need to be adjusted during the Test Mask portion. The pressure setting for the Test Mask protocol does not affect the pressure setting for the Self Check parameters.
The DP1 vs. DP3 pressure is checked.
The result of the DP1 DP3 Compare is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.
Note
If the pressure cannot be set, an alert status is displayed. Turn the
Pressure Adjustment Knob (P) until a pressure of 6.00 in. H
2
O (or
the value chosen in the Self Check Parameters menu) is displayed
on the lower portion of the MITA screen.
4-6 Mask Integrity Test Accessory (MITA) Model 8120
D T F l o w / M a s k F l o w C o m p a r e
This test is to compare the Drink Tube and Mask Flow to each other.
1. Unscrew HEPA Filter Cartridge and screw in the 40/74 mm Mask Filter
Plug in its place.
2. Press to continue
3. Remove the Aerosol Mixer and insert the Mixer Port Stopper into the
Aerosol Mixer Port.
4. Press to continue.
5. Plug the DT Sample Hose into the Mixer Port Stopper.
6. Press to continue.
Self Check Procedure 4-7
7. Plug the lower mask inlet on the Headform with the #3 Rubber
Stopper. Press firmly.
8. Press to continue.
9. Remove the Twin Tube sample hose from Headform and install
Headform Mask Sample Plug.
10. Press to continue.
11. The flow is set. The DT flow and mask flow are then compared.
12. Remove the 40/74mm Mask Filter Plug and reinstall the HEPA Filter
Cartridge. Tighten it securely. Press to continue.
13. Remove all Stoppers installed previously and reinstall the Aerosol
Mixer. Press to continue.
14. Remove the Headform Mask Sample Plug and reinstall the Twin Tube sample hose to Headform Mask Sample Port. Press to continue.
The result of DT Flow/Mask Flow Compare is displayed, the indicating
LED for the test result will turn on, the status of the test result is logged, and the next test will start.
4-8 Mask Integrity Test Accessory (MITA) Model 8120
D r i n k T u b e L e a k Z e r o T e s t
1. Plug the DT sample hose into the Headform Mask Sample Plug.
2. Press to continue.
The vacuum is set and the zero leak is checked.
The result of the DT Leak Zero Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.
E x h a l a t i o n V a l v e L e a k Z e r o T e s t
1. Attach the EV adapter to EV Self Check Zero Fixture.
Note
There are different types of EV Adapters. The EV Self Check Zero
Fixture is specific to the EV Adapter. The EV Self Check Zero Fixture is provided, along with the EV Adapter, in the MITA Mask Adapter Kits.
Refer to instruction guide provided with MITA Mask Adapter Kits for
further detail on how to connect the EV and DT adapters.
2. Press to continue.
The pressure is set and the zero leak is tested.
The result of the EV Leak Zero Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.
Self Check Procedure 4-9
E x h a l a t i o n V a l v e H o s e B l o c k a g e T e s t
1. Make sure the mask end of EV sample hose is not attached to anything.
2. Press to continue.
3. The blower will start. MITA is now forcing air out through the EV sample hose. The pressure across the EV sample hose must be less than the pass/fail level.
4. The result of the EV Hose Blockage Test is displayed, the indicating
LED for the test result will turn on, the status of the test result is logged, and the next test will start.
5. The DT sample hose and EV adapter can be removed from the self check fixture after the DT and EV leak zero and leak span tests are complete).
B l a d d e r L e a k T e s t
1. Make sure the Headform is installed.
2. Press to continue.
3. The Headform Bladder is inflated.
Note
When the Bladder is being inflated, the Aerosol Generator will also run, and aerosol will exit from the Aerosol Mixer.
4. Bladder pressure is checked.
5. The result of the Bladder Leak Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.
4-10 Mask Integrity Test Accessory (MITA) Model 8120
M a s k P r o t e c t i o n F a c t o r
1. Ensure the PortaCount Fit Tester is turned on.
2. Ensure the Twin Tube sampling hose, with a 1 inch relief cut on the blue tube, is plugged into Headform base.
3. Plug Mask Bypass Hose into Headform.
4. Cover the Headform with the Hood.
5. Make sure to cover the Aerosol Mixer but not the HEPA filter cartridge.
6. When the PortaCount Fit Tester has finished warm up, and the
procedures discussed in Chapter 3, Set up the PortaCount Respirator
Fit Tester are complete, press .
7. The protection factor test runs.
8. The procedure for this test is similar to the procedure outlined under
Mask Protection Factor Test in the Test Masks section of this manual.
9. Remove the hood.
Self Check Procedure 4-11
10. Remove the Mask Bypass Hose. Press to continue.
11. The status of the Mask Protection Factor test is displayed, the indicating LED for the test result will turn on, and the status of the test result is logged.
12. The Self Check tests are finished. The results are displayed and the indicating LED for the tests results will turn on.
13. Press to continue (this will return to the main menu).
If the overall result of the Self Check is Passed, the unit is ready to continue with Test Masks.
If there is a problem with any of the Self Check tests, identify and correct the problem, then retest. In order for the entire Self Check to be considered a Pass, all of the individual enabled Self Checks must pass without escaping to the main menu during the Self Check process.
4-12 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 5
Te s t M a s k s P r o c e d u r e
This section describes the information for the Test Masks option from the main menu.
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Start Mask Testing.
Select using
keys then press .
ESC
For more information on how to prepare the mask and install the mask on
the headform prior to test refer to Chapter 3, Prepare Masks for Test .
The mask protocol used for this testing is determined by the mask type.
The appropriate mask protocol is selected from Select Mask Protocol in the Settings Menu.
The mask test sequence and parameters are set by the Define Mask
Protocol option in the Settings Menu. A password is required to access the Define Mask Protocol settings.
If the mask tested does not have a drink tube valve or exhalation valve to be tested then those tests can be disabled according to the Define Mask
Protocol settings.
Note
The EV Adapters and DT Adapters discussed in the following Test
Masks procedure are provided in the MITA Mask Adapter Kits and are
specific to the make and model of the respirator being tested.
Refer to instruction guide provided with MITA Mask Adapter Kit for further detail on how to connect the EV and DT adapters.
5-1
T e s t M a s k s
To select the Test Masks option, select Test Masks from the main menu and press .
If the last Self Check test did not pass, or if the Self Check has not been performed since the last power cycle, the message “There are problems with today’s Self Check. Perform Self Check?” is displayed, select an option to Start Self Check, or Skip Self Check and press .
Drink Tube Flow
Test Masks
Drink Valve Seat
Exhalation Valve Leak
Mask Protection Factor
Drink Tube Flow test.
The DT Sample Hose must be recalibrated.
Press to continue.
ESC
The following test sequence is an example of a typical test sequence for a
CBRN gas mask with a drink tube valve and exhalation valve to be tested, this is the default protocol:
The status for each test will be displayed:
Test Started
Test Disabled
Passed
Failed
Not Tested
The following is an example of the Test Masks procedure using the default protocol settings for a mask:
5-2 Mask Integrity Test Accessory (MITA) Model 8120
Drink Tube Flow
Not all masks require, or will be able, to have the DT Flow tested. This test should only be performed on applicable masks with exhalation valves that can, and ought to be, tested.
1. Plug DT Sample Hose to internal DT mouthpiece.
Example of DT Sample Hose installed on internal DT mouthpiece.
This configuration may vary depending on the mask being tested.
2. Connect DT adapter to external DT valve, press . Instructions displaying where the DT Adapter is to be installed are included with each MITA Mask Adapter Kit.
Example of DT Adapter installed on DT Valve. This configuration may vary depending on the mask being tested.
The flow is set.
The result of the Drink Tube Flow test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.
Test Masks Procedure 5-3
Drink Valve Seat
Not all masks require, or will be able, to have the DT Valve Seat tested.
This test should only be performed on applicable masks with exhalation valves that can, and ought to be, tested.
1. Remove the DT adapter from external DT valve.
2. Keep DT sample hose connected to internal DT mouthpiece. Press .
The vacuum is set.
The result of the Drink Valve Seat test is displayed (the DT sample hose can be removed after the Drink Valve Seat test is complete).
Exhalation Valve Leak
Not all masks require, or will be able, to have the exhalation valve tested.
This test should only be performed on applicable masks with exhalation valves that can, and ought to be, tested.
Note
When operating the MITA in a low humidity environment is may be necessary to wet the exhalation valve. The masks exhalation valve, when donned by a person under normal operating conditions, would be wetted automatically via the humidity from the person’s exhaled breath.
Wetting the exhalation valve, under low humidity conditions, will simulate the same effect.
1. Connect EV adapter to mask Exhalation Valve. Instructions displaying where the EV Adapter is to be installed are included with each MITA
Mask Adapter Kit.
5-4
Example of EV Adapter installed on mask exhalation valve.
This configuration may vary depending on the mask being tested.
Mask Integrity Test Accessory (MITA) Model 8120
2. Keep connected until mask test finished. Press .
The pressure is set.
The result of the Exhalation Valve Leak test is displayed, the indicating
LED for the test result will turn on, the status of the test result is logged, and the next test will start.
Mask Protection Factor Test
1. Remove mask filter and install appropriate Mask Filter Plug.
Instructions displaying where the Mask Filter Plug and EV Adapter
(where applicable) are to be installed are included with each MITA
Mask Adapter Kit.
EV Adapter
(if applicable)
40/74 mm Mask
Filter Plug
Example of Mask Filter Plug and EV Adapter installed on mask.
This configuration may vary depending on the mask being tested.
2. If testing a CBRN mask using a typical CBRN Test Mask Protocol, then ensure the EV adapter remains installed on mask during the Protection
Factor Test. The majority of commercial masks do NOT have an EV adapter, and one is NOT used for the Protection Factor Test.
Press to continue.
3. Mount Mask to the Headform. Refer to Chapter 3, Prepare Masks for
4. Cover the mask and Headform with the Hood.
Test Masks Procedure 5-5
5-6
Ensure hood covers end of
Ambient Sample Hose (blue)
Ensure Hood covers Aerosol
Mixer, and NOT HEPA Filter
5. Ensure the front of the hood covers end of ambient sample hose (blue) and the back of the hood covers the Aerosol Mixer but not the HEPA filter. Then press .
The Mask Protection Factor Test will run.
The Mask Protection Factor Test will go through the following steps:
Purging mask
Stabilizing hood particle concentration
Setting mask flow
Measuring ambient concentration
Waiting to sample mask
Sampling mask
Preparing to sample ambient
Measuring second ambient concentration
The result of the mask protection factor test is displayed
If the Mask Protection Factor Test result is Fail, the operator is prompted to
Repeat this Test, Probe for Mask Leak, Fail this Test, Test a Different
Mask, or Stop Testing.
The Tests are finished.
Mask Integrity Test Accessory (MITA) Model 8120
The Result for the Mask Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.
TEST MASKS: Mask A
Drink Tube Flow
Drink Valve Seat
Exhalation Valve Leak
Mask Protection Factor
Passed
Passed
Passed
Passed
Result for
Mask Test
Tests are finished.
Mark PASSED,
Press to test a different mask.
ESC
The Mask can be removed.
To test a different mask, press .
The Test Masks sequence will repeat, or ESC can be selected to return to the Main Menu.
Test Masks Procedure 5-7
F i n d M a s k L e a k
This section describes the information for the Find Mask Leak option from the main menu.
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Probe the mask to find a leak.
Select using
keys then press .
ESC
This option is used to identify a leak in a mask. This can be used for troubleshooting a mask that fails the Test Masks test.
Note
Attempt to re-seat the mask to the headform prior to using the Find Mask
Leak procedure. Allow the bladder to deflate before re-seating the mask.
Reference the instructions found in the Prepare Masks for Test section.
(continued on next page)
5-8 Mask Integrity Test Accessory (MITA) Model 8120
1. To begin the Find Mask Leak option, select Find Mask Leak from the main menu and press .
2. Make sure the Aerosol Generator is installed.
3. Disconnect the Aerosol Mixer from the Aerosol Generator output if attached.
4. Plug the Aerosol Wand into the Aerosol Generator output.
5. Press .
6. Ensure the PortaCount Fit Tester is turned on.
7. When the PortaCount Fit Tester finishes warm up, and the steps found
® in the Setup the PortaCount Respirator Fit Tester section have been
completed, press .
8. Using the aerosol wand, press the button in short bursts (about
1 second) to allow the aerosol to exit, while moving the wand around the mask.
Press button in short bursts
(~1 second)
Test Masks Procedure 5-9
9. Monitor the concentration reading displayed on the MITA screen. As the aerosol enters the leak in the mask, the concentration will increase greatly.
10. Identify and resolve the leak.
Note: There may be more than one source for a leak.
11. When the concentration does not indicate any further leak, mask can be retested using the Test Masks option.
12. Unplug the aerosol wand from the Aerosol Generator.
13. Reconnect the Aerosol Mixer tubing to the Aerosol Generator output.
14. Press to continue (this will return to the main menu display).
D a t a L o g g i n g
This section describes the information for the Data Logging option from the main menu.
Note
Data Logging is DISABLED by default. To enable Data Logging refer to
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Select the data logging functions.
Select using
keys then press .
ESC
To access the Data Logging option, select Data Logging from the main menu and press .
5-10 Mask Integrity Test Accessory (MITA) Model 8120
DATA LOGGING
View Mask Tests
Download All Mask Tests
View Self Checks
Download All Self Checks
Delete Data
Press to continue.
Select one of the following options:
ESC
View Mask Tests
This option will display (up to) the last 100 mask tests. Press to select this option.
The mask tests are saved in a numerical sequence with a time and date stamp. The highest test number is the most recent Mask Test completed.
Use the
▲▼ keys to select the Mask Test to view and press .
Download All Mask Tests
This option will download all saved Test Masks records to a connected PC.
Refer to Chapter 8, MITA Communicator Software for more information.
View Self Checks
This option will display (up to) the last 100 self checks. Press to select this option.
The results of each Self Check are saved in a numerical sequence with a time and date stamp. The highest test number is the most recent Self
Check completed. Use the
▲▼ keys to select the Self Check to view and press .
Test Masks Procedure 5-11
The result for each self check test for the Logged Self Check data will be displayed. Press to view.
Download All Self Checks
This option will download all saved Self Check records to a connected PC.
Refer to Chapter 8, MITA Communicator Software for more information.
Delete Data
This option will allow access to delete Mask Tests and Self Checks logged data. Press to select this option.
Select from the options the data to delete. There will be a prompt to confirm the deletion before the changes are saved.
5-12 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 6
U s e r A d j u s t a b l e
S e t t i n g s
S e t t i n g s M e n u
This section describes the information for the Settings Menu option from the main menu.
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Select test protocol and access user settings.
Select using
keys then press .
ESC
To enter the Settings Menu option, select Setting Menu from the main menu and press .
When Settings Menu option is selected, following will appear on the display screen.
6-1
6-2
SETTINGS MENU
Select Mask Protocol
Define Mask Protocol
Upload Mask Protocols
Aerosol Gen Settings
General Settings
Protected Settings
CBRN
Change which protocol is used for mask test.
Select using
keys then press .
ESC
As shown above, the Settings Menu gives the following options.
Each option is described in the following sections.
Select Mask Protocol
Select Mask Protocol allows user to select a mask test protocol from the available options. MITA offers two default protocols
; title “CBRN” and
“APR”. Users may define and save more protocols under a user defined name (See next section
When the Select Mask Protocol option is highlighted and the key is pressed, the available Mask Protocol options will be shown on the screen.
Any of the options can be highlighted using
▲▼ keys. When the desired option is highlighted, press key. Changes Saved will appear momentarily and screen will returned to the Settings Menu.
MITA also provides the user with some helpful shortcut options. For example, in the Settings Menu, when Select Mask protocol is highlighted, one of the available protocol options will be flashing at the right side of the screen. The flashing options can be changed by the use of
keys. Once the desired protocol is flashing, it can be selected using key.
Changes Saved will appear momentarily and screen will return to the
Settings Menu.
Mask Integrity Test Accessory (MITA) Model 8120
Default Mask Protocol Settings
Mask Tests (Enabled/Disabled)
CBRN
Drink Tube Test Enabled
Exhalation Valve Test
Protection Factor Test
Enabled
Enabled
Protection Factor Test Settings
Mask Vacuum
Plug Exhalation Valve
Protection Factor
CBRN
6 in. H
2
O
Yes
32,000
APR
Disabled
Disabled
Enabled
APR
1 in. H
2
O
No
3,200
The default Mask Protocol settings have been defined for general purpose use by TSI. These test settings represent accepted industry standards but are not specific to any regulations.
The default Protection Factor levels were calculated by taking the inmask flow rate of 16 L/min (during the Protection Factor Test) and dividing this value by the acceptable mask leak rate.
For example, if a mask had an acceptable leak rate of 0.5 sccm, then to calculate the Protection Factor needed take 16 L/min and divide by
0.5 sccm, which equals 32,000.
Define Mask Protocol
Select this option to change the test settings for a pre-defined Mask
Protocol or define a new mask test protocol mask protocol.
Refer to Chapter 8, MITA Communicator Software for more information on
how these protocols can be defined and saved using a PC.
The password required to access this option is “PROTO”. Enter the password, and then press SAVE & EXIT.
The following options are available in the Define Mask Protocol menu.
For each option, MITA then either gives an Enable or Disable option or the option of entering a number.
(Press to select the option, change the option or enter the value (if required), and press to make the change):
Name Protocol (Select User Defined in Select Mask Protocol menu before entering this menu)
○ Press , key pad shows up. Enter the Name for the Protocol using key pad. Press SAVE & EXIT to save the new name.
Drink Tube (DT) Test (not applicable to all mask types)
○ Disable or Enable
User Adjustable Settings 6-3
6-4
Exhalation Valve (EV) Leak Test (not applicable to all mask types)
○ Disable or Enable
Protection Factor (PF) Test
○ Disable or Enable
Set DT Test Parameters.
○ DT Flow (enter value)
DT flow is controlled by this value during the DT flow test
○ DT Unplugged Restriction (enter value)
For DT restriction below this value, the DT is flagged as not connected
○
○
○
○
DT Restriction (enter value)
For DT restriction above this value, the DT is flagged as blocked
DT Leak (enter value) (If DT leak measures above this value, the
DT fails the leak test). Leak rates values can be set as appropriate for your mask. MITA allows a wide range of leak rates to accommodate a variety of available masks.
DT Full Volume (enter value)
Volume of the drink tube from inside the mask up to the automatic drink value
DT Volume to Valve (enter value)
Volume of the drink tube from inside the mask up to the manual drink valve (if any)
○ DT Vacuum (enter value)
The DT leak test starts at this vacuum
Set EV Test Parameters.
○ Exhalation Valve Leak (enter value). Leak rates values can be set as appropriate for your mask. MITA allows a wide range of leak rates to accommodate a variety of available masks.
○ Exhalation Valve Test Press (enter value)
Set PF Test Parameters.
○
○
Bladder Pressure (enter value)
Range is 0.2 psi to 1.8 psi.
Mask Flow (enter value)
Range is 10 L/min to 25 L/min.
○
○
○
Mask Vacuum (enter value)
Range is 1.0 in. H
2
O to 6.0 in. H
2
O.
Mask Min. Purge Time (enter value)
Range is 5 Sec to 60 Sec.
Mask Max. Purge Time (enter value)
Range is 5 Sec to 60 Sec.
○
○
Mask Test Presample Time (enter value)
Range is 10 Sec to 180 Sec.
Mask Min Sample Time (enter value)
The mask sample time is shortened if particle concentration is high, but the sample will be at least this many seconds
Range is 5 Sec to 120 Sec.
Mask Integrity Test Accessory (MITA) Model 8120
○
○
○
○
○
Mask Max Sample Time (enter value)
If the calculated mask sample time exceeds this many seconds, a low particle concentration warning will be displayed
Range is 30 Sec to 600 Sec.
Protection Factor (enter value)
If the measured Protection Factor is less than this value, red fail turns on. If the measured Protection Factor is higher than this value, green pass light turns on.
Range is 1 to 999,000 (but could be limited by ambient concentration)
Mask Sample CV (select 0.05 or 0.10)
Coefficient of Variation for the mask sample, Lower CV is more accurate but at lower particle concentrations will lengthen mask sample time
Plug Exhalation Valve (enter value)
Controls whether the Exhalation Valve (EV) must be plugged during Protection Factor Test
No or Yes
Mask Sample Time Notes
This menu option provides information on how the Mask Sample
Time is calculated and describes the conditions that will effect this value. For more detailed information on this calculation refer to the text found under this menu option on the MITA unit.
The Mask Sample Time, is the time in which a sample is taken from inside the mask during the Mask Protection Factor Test, the length of time is calculated from:
The required mask protection factor. (PF)
Ambient aerosol concentration.
The required accuracy of the mask sample (CV).
Note
A higher PF setting may cause the Mask Sample Time to be extended, and the overall test process may take longer.
A lower CV setting (more accuracy) may cause the test to be longer
A higher aerosol concentration allows the test to be shorter.
Manual Drink Tube valve
○ No or Yes (Yes if there is a manual valve on the drink tube assembly)
User Adjustable Settings 6-5
6-6
Upload Mask Protocols
This function allows the user to upload a Test Mask Protocol, which was created via the MITA menu interface, to a PC with the MITA Communicator
Software installed, where it can then be saved to the PC’s memory. Note, this function does require the MITA to be connected to a PC.
Refer to Chapter 8, MITA Communicator Software for more information on
this function.
The password required to access this option is “MITACOM”. Enter the password, and then press SAVE & EXIT.
Aerosol Generator Settings
Select this option to set the operating parameters of the Aerosol Generator.
The Aerosol Generator is used to generate aerosol during the Self Check,
Test Masks and Find Mask Leak procedures. The Aerosol Generator
Pump Voltage is the voltage setting of the pump that supplies compressed air to the aerosol generator. Pump voltage directly relates to aerosol concentration produced, and increase in voltage will increase the aerosol concentration. This menu also allows the operator to set two different
Aerosol Generator Pump Voltage values:
1. Aero Gen Pump V: Purge
2. Aero Gen Pump V: Test
The purpose of these two voltage settings is to stabilize the aerosol concentration during the Mask Test. It is very desirable that the aerosol concentration measured at the beginning of the Protection Factor test and at the end of the Protection Factor test are similar. This is achieved by setting the “Aero Gen Pump V: Test” slightly (about 1.25 volts) lower than the
“Aero Gen Pump V: Purge” voltage.
The recommended ambient aerosol range during operation is
100,000 pt/cc to 300,000 pt/cc.
These voltage values may need to be adjusted depending on the ambient temperatures, especially in colder environments. Use the real-time particle concentrations displayed on the screen to determine which voltage settings are best for each particular environment. While tuning the voltage settings, target a concentration of 150,000 pt/cm
3
. An effective technique is to first remove the hood from the headform and allow the concentration inside to deplete. Make an incremental change to the pump voltage (~0.20 V) and replace the hood. Allow the concentration inside the hood to stabilize for one to two minutes afterwards. Repeat this process until the desired concentration is reached.
Mask Integrity Test Accessory (MITA) Model 8120
Aero Gen Pump V: Purge
This is the voltage setting during the mask purge cycle. At the beginning of each Test Mask function, the blower voltage is set to maximum voltage in order to blow about 50 liters per minute of air though the mask. This is called the mask purge cycle. The air from the mask is mixed with the output of the Aerosol Generator and this mixture is supplied to the Hood.
Since the volume of the hood is about 10 liters, it takes about 12 seconds to get one air exchange. For this reason, the aerosol concentration continues to build up inside the hood. After about 30 seconds, the blower v oltage is set to the “sample mask” mode. In this mode, the blower is supplying about 16 liters per minute of clean air to the mask, the voltage setting for this mode is determined by the “Aero Gen Pump V: Test” value.
This air then exits the mask and mixes with the output of the aerosol generator and enters the Hood.
Aero Gen Pump V: Test
This is the voltage setting during the mask sampling or “sample mask” mode. Normally this will be about 1.25 volts lower than the “Aero Gen
Pump V: Purge”. The difference between two voltage settings can be adjusted to assure similar aerosol concentration at the beginning and at the end of the mask sampling. If the aerosol generator voltages were kept at same value, the aerosol concentration inside the hood would continue to build up during the mask test cycle. If this were to occur, the aerosol concentration at the end of the mask test would be significantly higher than at the beginning of the mask test. This is avoided by reducing the Aerosol
Generator Pump V slightly.
Note
Voltage levels may need to be adjusted to accommodate different ambient and environmental conditions
(continued on next page)
User Adjustable Settings 6-7
6-8
General Settings
This option allows the operator to make changes to the General Settings.
The following General Settings are user adjustable (press to select the setting, change the option or enter the value (if required), and press to make the change.):
Beeper
○ Disable or Enable
Contrast
○ 1 through 10
Set Time (used to time stamp the logged data)
Set Date (used to time stamp the logged data)
Time Format
○ 12 hr option is AM or PM Format , 24 hr option is 00:00 to 23:59
Format
Date Format
○ Three options available - MM/DD/YY, DD/MM/YY or YY/MM/DD
Select Units
○ Temp. (°F or °C)
○ Pressure (in. H
2
O, Pa, hPa, kPa, mm. Hg, cm. Hg, in. Hg, mm.
H
2
O, or cm. H
2
O)
○ Baro Press (in. Hg, hPa, kPa, mm. Hg, cm. Hg, cm. H
2
O, or in.
H
2
O)
Number Format
○ Two options available
– XX,XXX.YY or XX.XXX,YY
Show Protection Factor
○ Disable or Enable (Displays current setting, adjustable in Protected
Settings menu)
Allow Skip 2nd Ambient
○ Disable or Enable (Displays current setting, adjustable in Protected
Settings menu)
Logging Enable
○
Disable or Enable (Displays current setting, adjustable in Protected
Settings menu)
Logging Report Enable
○ Disable or Enable (Displays current setting, adjustable in Protected
Settings menu)
Data Report Length
○ Short or Long (Displays current setting, adjustable in Protected
Settings menu)
Mask Integrity Test Accessory (MITA) Model 8120
Protected Settings
This option will allow access to make changes to the Protected Settings.
The password requi red to access this option is “SHOWPF”. Enter password and then press SAVE & EXIT.
The following Protected Settings are user adjustable (press to select the setting, change the option or enter the value (if required), and press to make the change.):
Show Protection Factor
○ Disable or Enable
Allow Skip 2nd Ambient
○ Disable or Enable
Logging Enable
○ Disable or Enable
Logging Report Enable
○ Disable or Enable
Data Report Length
○ Short or Long
T e c h F u n c t i o n s
This section describes the information for the Tech Functions option from the main menu.
MASK INTEGRITY TEST ACCESSORY (MITA)
Setup Instructions
Self Check
Test Masks
Find Mask Leak
Data Logging
Settings Menu
Tech Functions
Advanced functions to test and adjust the MITA.
Select using
keys then press .
ESC
The Tech Functions values are set by the manufacturer. The typical user would not have need to access to the Tech Functions menu.
User Adjustable Settings 6-9
From the Main Menu select the Tech Functions option and press .
The password required to access this option is “TSI”. Enter the password then press SAVE & EXIT.
The following Menu options are accessed in the Tech Functions menu.
PF Array Test Print
PF Concentration Test Print
UART0 CTS enable
UART0 CTS state
UART0 baud rate
UART3 baud rate (UART3 is used to interface to a future accessory device)
Pump Run Hours
Pump Hours Weighted
Reset Pump Run Hours
Blower Run Hours
Reset Blower Run Hours
Test LEDs
Restore Mask Protocols
Restore Self Check Parameters
Restore User Configuration
Set MITA Serial Number
The following describes the information for each of the Tech Functions option.
To access a given option, select it with the
▲▼ keys, and press .
Most of the options are self-explanatory and are not described below. The options that require more clarifications are described below.
6-10 Mask Integrity Test Accessory (MITA) Model 8120
Calibration
This menu is used to save the calibration values of the components used in
MITA. Select the calibration parameter to change with the
▲▼ keys, change the value by pressing or using the
keys, and press to save change.
Set DT Leak Test Volume (enter value) liters
Set EV Leak Test Volume (enter value) liters
DT Flow Calibration Factor (enter value)
Mask Flow Calibration Factor (enter value)
Thermistor J201 Offset (enter value) °F
Thermistor J202 Offset (enter value) °F
Barometric Pressure Calib (enter value) in.Hg
Pressure Sensor DP1 Calib (enter value)
Pressure Sensor DP3 Calib (enter value)
Pressure Sensor DP5 Calib (enter value)
Manual Controls
This menu is used primarily to troubleshoot MITA. Each component of the
MITA can be independently exercised and the result observed.
Select the option to control:
Apply Manual Settings (press to Apply Manual Settings)
Zero Pressure Sensors (press to Zero the Pressure Transducers)
Turn Purge On (press to Turn Purge On)
Turn Purge Off (press to Turn Purge Off)
Bladder Inflate (press to Inflate the Bladder)
For the following options the operator must select Apply Manual Settings and press to make the control change take effect. “Manual settings
have been applied” will display momentarily and then MITA will return to the MANUAL CONTROLS menu.
Pump Mode (press to toggle between Off, Fixed V, DT Restriction,
DP1 vs. DP3, DT Flow Actual, DT Flow Std, DT Leak Ctrl, Bladder Infl, or V Rising)
Pump Control Value (press to set value, This setting must be entered if pump mode set to DT Flow Control, DT Leak Control, or
Bladder Inflation)
Pump Control Voltage (press to enter the pump control voltage)
Blower Mode (press to toggle between Off, Fixed V, Full On, Mask
Flow Ctrl, EV Press. Ctrl, and DP3 Ctrl)
Blower Control Value (press to set the Blower Control Value, this setting must be entered based on the Blower Mode selected previously)
Blower Voltage (press to enter voltage)
Valve 1 (press to toggle between Off and On)
User Adjustable Settings 6-11
6-12
Valve 2 (press to toggle between Off and On)
Valve 3 (press to toggle between Off and On)
Valve 4 (press to toggle between Off and On)
Valve 5 (press to toggle between Off and On)
Valve 6 (press to toggle between Off and On)
Valve 7 (press to toggle between Off and On)
Valve 8 (press to toggle between Off and On)
View Measurements
Select this option to view the current measurements of the instrument.
Self Check Parameters
This menu allows the operator to change the parameters used for pass/fail
values during the MITA Self Check function described in Chapter 4, Self
Adjust the following values using
keys then press to save those changes.
Skip Unused Self Checks (select Enabled or Disabled)
For skipping those Self Checks tests which are not utilized based on the mask configuration, or the defined Test Masks protocol.
DT Sample Hose Max (enter value) in.H
2
O
For DT sample tube restriction above this value, the DT sample tube is flagged as blocked
DT Sample Hose Min (enter value) in.H
2
O
For DT restriction below this value, the DT sample tube is flagged as unplugged
DP1-DP3 Target Pressure (enter value) in.H
2
O
The pressure transducers will be compared at this pressure
DP1-DP3 Tolerance (enter value) %
To pass the self check, the pressure transducers must compare within this tolerance
DT / Mask Target Flow (enter value) SLPM
The flowmeters will be compared at this flow)
DT / Mask Flow Tolerance (enter value) %
To pass the self check, the flowmeters must compare within this tolerance
DT Flow Temp Coefficient
For information/troubleshooting purposes only.
Mask Flow Temp Coefficient
For information/troubleshooting purposes only.
DT Target Vacuum in.H
2
O
The DT leak test starts at this vacuum
Mask Integrity Test Accessory (MITA) Model 8120
DT Zero Leak Volume (enter value) cc.
Volume of the drink tube zero leak
DT Zero Leak Max (enter value) sccm
If leak measures above this value the test fails
EV Target Pressure in.H
2
O
The EV leak test starts at this pressure
EV Zero Leak Max (enter value) sccm
If leak measures above this value, the test fails
EV Blockage Press (enter value) in.H
2
O
If backpressure measures above this value, the test fails
Bladder Test Pressure (enter value) psi
The starting pressure the bladder is inflated to during the bladder self check
Bladder Inflate Time (enter value) sec
The maximum time allowed for the bladder to inflate during the bladder self check
Bladder Decay Pressure (enter value) psi
The maximum pressure the bladder is allowed to decay during the bladder self check
Bladder Decay Time (enter value) sec
The time allowed for the bladder pressure to decay during the bladder self check
Mask Min. Purge Time (enter value) sec
The minimum time required to purge the mask of aerosol concentration
Mask Max. Purge Time (enter value) sec
The minimum time required to purge the mask of aerosol concentration
Mask Test Presample Time (enter value) sec
The Mask PF test will delay for this may seconds before staring the mask sample
Mask Min Sample Time (enter value) sec
The Mask PF test will sample the mask port for at least this many seconds
Mask Max Sample Time (enter value) sec
If the calculated mask sample time exceeds this many seconds, a low particle concentration warning will be displayed
Mask Test Flow (enter value) L/min
The Mask PF test will run at this flow
Mask Vacuum (enter value) in.H
2
O
The Mask PF test will run at this vacuum
Protection Factor (enter value)
The Mask PF must read at least this high to pass the self check using
Mask Bypass Adapter
User Adjustable Settings 6-13
The Tech Functions that require less clarification are mentioned in the table below.
Press Array Test
PF Concentration
Test Print
Press to enable a special test printout of leak test pressures, transmitted through UART0.
Select whether to transmit ambient aerosol concentration on UART0 during mask Protection
Factor test.
UART0 CTS enable
Select Enable when using a COM port to interface
MITA to a computer. Select Disable when using the
USB-to-Serial converter.
UART0 CTS state
UART0 Baud Rate
Displays transmit state to PC on UART0.
Set the MITA baud rate and the computer baud rate to match when using a COM port to interface MITA to a computer. Also note on the computer, Flow Control should be set to “Hardware”
UART3 Baud Rate
Pump Run Hours
Pump Hours
Weighted
Reset Pump Run
Hours
Blower Run Hours
Reset Blower Run
Hours
Test LEDs
(reserved for future use)
Counts total hours of pump operation
Counts hours of pump operation, weighted by the pump operating voltage.
Press to reset pump run hours
Counts total hours of blower operation
Press to Reset the Blower Run Hours
Restore Mask
Protocols
Restore Self Check
Parameters
Press to test the LEDs. The Name of the LED will be displayed and its LED will light. After the LED is lit, it will stay on until all the LEDs are tested.
Press to erase all changes made to mask test protocols and restore mask test protocols to factory defaults.
Press to erase all changes made to self check parameters and restore self check parameters to factory defaults.
Restore User
Configuration
Set MITA Serial
Number
Press to erase all changes made to user configuration and restore user configuration to factory defaults.
Press to change the serial number displayed when the MITA is first powered on.
6-14 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 7
M a i n t e n a n c e
S u g g e s t e d M a i n t e n a n c e S c h e d u l e f o r
R o u t i n e M a i n t e n a n c e O p e r a t i o n s
Maintenance Operation Frequency User/Factory
Perform Self Check
Refill oil in Aerosol Generator
Dump oil from Aerosol Mixer
Replace HEPA Filter Cartridge
Clean Hood
Wash Off Oil Residue
Replace Headform Bladder
Recalibrate MITA Unit
Daily
Daily or As Needed
User
User
Daily User
Annually or As Needed User
Monthly
As Needed
As Needed
Annually
User
User
User
Factory
Clean PortaCount Ambient Sample
Port Inlet screen
Monthly User
Cleaning of the hood and washing off of the oil can be accomplished with soapy water or other various non-corrosive commercially available cleaning fluids. There are no specific recommended procedures.
Cleaning of the inlet screen is recommended to remove any accumulation of oil. The steel screen assembly is located behind the Ambient (blue)
Sample port. Remove the Port by turning it counterclockwise. The screen can be pulled out using the wooden dowel supplied with the spare screens in the PortaCount Fit Tester accessory kit. Do NOT damage the gasket by using sharp objects. Use clean compressed air to blow oil away from the end of the screen. Replace the screen using the dowel. Make sure it is fully inserted and replace the Ambient port, screwing clockwise until tight.
7-1
C o n s u m a b l e P a r t s
Description
Emery Oil™ Container – 500 ml
(Poly-Alpha Olefin)
Part Number
801776
Item
HEPA Filter Cartridge (1 installed on
Main Panel, 1 spare)
801772
R e p l a c e m e n t P a r t s
Description
Bladder Kit
(includes 1x Bladder, 2x
Face Sampling Gaskets, 3x
Headform base O-rings)
Part
Number
801769
Aerosol Generator Mounting
Bracket and Thumbscrews
(Qty 4)
801789
Headform Sample Fitting
Refer to MITA Accessory Kit,
Fuse - 250V, 8.0A
If the fuse (qty. 1 used) needs to be replaced, first identify the original fault, before replacing.
Not available from TSI
Item
7-2 Mask Integrity Test Accessory (MITA) Model 8120
Description
MITA Accessory Kit
( includes Headform Mask
Sample Plug, 40/74mm Mask
Filter Plug, #1 & #3 Rubber
Stoppers, Mask Bypass
Hose, MITA Twin Tube, DT
Sample Hose, DT/EV Bypass
Hose, and Aerosol Mixer.)
Part
Number
801777
Item
Maintenance 7-3
(This page intentionally left blank)
7-4 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 8
M I TA C o m m u n i c a t o r
S o f t w a r e
I n t r o d u c t i o n
The MITA Communicator software is designed to be used with the model
8120 Mask Integrity Test Accessory. MITA Communicator software features include:
Ability to easily create and manage multiple mask protocols.
Uploading from the PC and/or downloading from the MITA user created mask protocols.
Downloading saved Mask Test records and Self Check records from
MITA to the PC.
C o n t e n t s o f M I T A C o m m u n i c a t o r S o f t w a r e
C D - R O M
MITA Communicator software installation files.
MITA Communicator software User’s Manual in PDF format.
Links to the TSI web site ( http://www.tsi.com
).
8-1
I n s t a l l a t i o n
A personal computer running Windows
®
XP (32-bit), or Windows
®
7 (32-bit and 64-bit) operating system is required to install the MITA Communicator software. Only an Administrator can install the MITA Communicator
software.
1. Insert the CD-
ROM “MITA Communicator Software CD” into a
CD-ROM drive.
Note
The CD should automatically start running after about 30 seconds. If it does not, select My Computer and view the root folder on the CD.
Doubleclick the file “autorun.exe.”
2. The following screen will display:
® Windows is a registered trademark of Microsoft Corporation.
8-2 Mask Integrity Test Accessory (MITA) Model 8120
3. When the main installation screen appears, click on Install Software.
The following screen will display:
4. Either accept the default installation folder as displayed, or choose a different preferred installation location. TSI recommends that you accept the default location.
5. Select Next and the following screen will display:
MITA Communicator Software 8-3
6. Select I accept the terms of the License Agreement.
7. Select Next. A similar screen will appear with the TSI license agreement, repeat this step. After both license agreements screens, the following screen will display:
8. Select Next. The next screen will display the progress of the MITA
Communicator installation.
9. Once the installation is complete, the following will display:
8-4 Mask Integrity Test Accessory (MITA) Model 8120
10. Select Finish and the following screen will display:
11. Restart computer to finish installing MITA Communicator software.
M I T A t o P C C o m m u n i c a t i o n s C o n f i g u r a t i o n
Setup
1. Remove the dust cap on the Computer connector on the back of the
MITA. Install the green MITA computer cable.
2. Connect this cable to the 9-pin (male) COM (RS232) port on the personal computer (PC). If the PC does not have a 9-pin serial connector then use the USB to Serial converter to connect with a USB port. Install the drivers for the converter following the instructions
3. Turn the MITA on. Select and open the Tech Functions menu. The password required to access this menu is “TSI”. Enter the password then press SAVE & EXIT.
Configure Tech Functions menu as follows:
If USB to Serial converter is not used, set UART0 CTS Enable to
ENABLE.
If USB to Serial converter is used, set UART0 CTS Enable to
DISABLE.
4. Ensure the UART0 Baud Rate on the MITA Tech Functions screen matches that shown in the MITA Communicator Software Setup tab.
The factory default for both settings is 115200. For slower PCs the
Baud rate may need to be lowered in both locations to ensure data records are transmitted properly.
5. Determine the COM Port number assigned by the PC to the USB-to-
Serial connection. Locate Ports (COM & LPT) in Device Manager. To access Device Manager for Windows
®
XP operating system, go to
Start menu and right-click on My Computer to access System
Properties. On the Hardware tab of the System Properties window
® select Device Manager. To access Device Manager for Windows 7 operating system, go to Start | Control Panel | Device Manager.
MITA Communicator Software 8-5
6.
Right-click on the COM port associated with the USB-to-Serial converter and make sure Flow Control is set to Hardware.
7.
Locate the MITA icon on your Windows
®
desktop or select Programs from the Start menu then go to MITA Communicator and select MITA.
Informational window on MITA Communicator asks to select “UPLOAD
MASK PROTOCOLS
” screen on MITA and enter the password. The password for “UPLOAD MASK PROTOCOLS” screen on MITA is
“MITACOM”. Select OK to proceed.
8.
Go to the Setup tab and verify the COM Port number.
8-6 Mask Integrity Test Accessory (MITA) Model 8120
9. Press the Check Communications with MITA button to initiate communication. A green check should appear momentarily.
10. Exit MITA Tech Functions and proceed with the Settings Menu options
described in the Software Operation section.
MITA Communicator Software 8-7
S o f t w a r e O p e r a t i o n
1. Ensure MITA is turned on and connected to the PC.
2. To open the MITA Communicator software, locate the MITA icon on your Windows
®
desktop or select Programs from the Start menu then go to MITA Communicator and select MITA.
3. When MITA Communicator software starts it displays the following informational window. Select OK to proceed.
4. Communication can be verified from the Software Setup tab. Press on
Check Communications with MITA and verify the green check mark momentarily appears. If the green check mark never appears, make
sure the configuration steps outlined in the MITA to PC
Communications Configuration section are complete.
5. Proceed to use the MITA Communicator software functionality:
Download Mask Test data or Edit Mask Protocols. Note that the software will report “Error in communicating with MITA” when MITA is not on the expected screen and it will prompt for the correct screen.
8-8 Mask Integrity Test Accessory (MITA) Model 8120
Download Mask Test Data
The Download Mask Test Data tab in the MITA Communicator software allows the user to download logged Test Mask data and logged Self Check data from the MITA device.
Download All Tests from MITA
Downloads all of the Mask Test and Self Check data logged on the MITA device.
Save Mask Test
Data to File
Saves the Mask Test data and the Self Check data to a “.TSV” (Tab Separated Values) file. This file can then be imported into various commercially available spreadsheet programs.
MITA Communicator Software 8-9
Edit Mask Protocol
The Edit Mask Protocol tab in the MITA Communicator software allows the user to create new, and edit existing, Test Mask protocols. These user defined protocols can then be uploaded to, or downloaded from, the MITA device. The Edit Mask Protocol screen will be blank when first opening this tab in MITA Communicator, or after pressing the New Mask Protocol button.
Note: These options are password protected on MITA, refer to Chapter 6:
User Adjustable Settings for passwords and additional information.
Select Mask
Protocol Name
Select previously saved Test Mask protocols from the drop down menu.
New Mask Protocol
Clears all Test Mask protocol fields so that a new protocol can be created.
Download Mask
Protocol from MITA
Upload Mask
Protocol to MITA
Downloads current Test Mask protocols saved on the MITA device to the MITA Communicator software.
Uploads current Test Mask protocols from the
MITA Communicator software to the MITA device.
Read Mask Protocol from Disk
Save Selected Mask
Protocol to Disk
Populates the Test Mask protocol fields with test parameters from protocols saved on the PC.
Saves selected Test Mask protocol to the PC under the “Mask Protocol” folder (by default).
When a Test Mask protocol is saved to disk, it is saved under the same name as
“Mask Protocol
Name” given in the Setting column of the Mask
Protocol Name row.
All parameters in the Edit Mask Protocol tab can be edited. In order to save a Test Mask protocol to disk under a new name, edit the Mask Protocol
Name field in the Setting column and then press the Save Selected Mask Protocol to Disk button.
8-10 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 9
P a c k i n g a n d S h i p p i n g
1. Remove the Hood.
2. Wipe off any oil residue from the Hood.
3. Collapse the Hood.
4. Disconnect the Twin Tube sample hose from the Headform.
5. Disconnect the power and communication cables to the PortaCount Fit
Tester.
6. Remove the Headform.
7. Disconnect the Aerosol Generator (when storing, the aerosol generator must be stored dry and empty, so the oil doesn’t leak into the MITA.
The oil from the Aerosol Generator can be returned to the Emery Oil
Container).
8. Disconnect the DT sample hose.
9. Disconnect the EV Adapter.
10. Disconnect the PortaCount Fit Tester cable.
11. Disconnect the power supply.
12. Disconnect the power cable.
13. Return the components back to the accessory kit, or case (hood is stored on top of the closed cover panel in the lower case).
14. Secure the fasteners for the cover panel in the lower half of the case.
15. Place the hood on the cover panel in the lower case.
16. Re-install the dust caps for the connectors on the back of the MITA CEU.
17. Place the base unit of the
MITA onto the lower part of the case and secure the latches. Make sure the CEU is opposite the hood when stored.
18. Store the PortaCount Fit Tester as instructed by the PortaCount Fit
Tester manual.
9-1
(This page intentionally left blank)
9-2 Mask Integrity Test Accessory (MITA) Model 8120
C H A P T E R 1 0
Tr o u b l e s h o o t i n g
Problem
Does not power on
Headform Bladder does not inflate or reach pressure
Low Aerosol Concentration
(less than 25,000 pt/cc)
Most error messages displayed on the MITA include a description of the error and on screen hints for helping to resolve it. This section provides additional troubleshooting information related to the following issues:
Possible Cause Action
AC Adapter not plugged into unit or AC outlet. Connect AC Adapter.
Bladder has leak.
Bladder has pulled away from Headform.
Headform not fully seated.
Replace Bladder.
Reseat Bladder.
Make sure Headform is fully seated.
Low on alcohol.
Hoses are reversed on Twin Tube
Assembly.
Twin Tube Assembly is kinked, pinched, or blocked.
Moisture build-up inside the Twin Tube sample tubing.
Refer to the PortaCount User’s Manual for troubleshooting the Low Particle message.
Possible PortaCount Fit Tester related issues include:
Inferior or contaminated alcohol.
Replenish alcohol.
Verify the hoses are connected properly to the PortaCount Fit Tester.
Straighten out the Twin Tube Assembly or remove the obstruction.
Change Alcohol Wick inside the
Alcohol Cartridge. Dump old alcohol from the Alcohol Fill Capsule and add fresh alcohol. Run 2 hours to dry optics
(remove the alcohol cartridge and install storage cap).
Change Alcohol Wick inside the
Alcohol Cartridge. Use only approved alcohol (99.5 % or better isopropyl).
Plugged internal nozzle.
Incorrect (blue/clear) Twin Tube sample tubing being used.
MITA Pump Voltage too low.
See Nozzle Cleaning in Service and
Maintenance chapter of the PortaCount
Fit Tester Operators Manual.
Ensure that the MITA supplied blue/clear tubing is used, NOT the blue/clear tubing supplied by the
PortaCount Fit Tester. The opening for the blue (Ambient Sample) tubing must be located within the Hood during the
Protection Factor Test.
Increase pump voltage. Refer to
Aerosol Generator Settings found
under the Settings menu.
10-1
Problem
Low Aerosol Concentration
(less than 25,000 pt/cc)
–
continued
Possible Cause
Restriction in Orifice of Aerosol Generator.
Clogged Aerosol Mixer.
Aerosol Generator Inline Coarse Filter
Plugged.
Action
Clean or Replace orifice in Aerosol
Generator. Isopropyl Alcohol can be utilized as a cleaning agent.
Clean the Aerosol Mixer.
Clean or Replace the Aerosol Generator inline coarse filter (p/n 1602088).
High Aerosol Concentration
(more than 500,000 pt/cc)
“Unexpected Response” or
“Portacount did not respond” displayed on screen
Alert LED is illuminated
EV Leak Zero Test failure
There was an ambient change in temperature greater than 20°F (6.6°C) from the MITA’s storage location to operating location.
Pump Voltage too high.
Wait at least one hour before operating to allow the internal temperature of the MITA to equalize.
PortaCount Pro/Pro+ is not tab/screen. on the “Activities”
PortaCount
®
fit tester Interface Cable or the
USB-to-Serial adapter is disconnected.
Decrease pump voltage. Refer to Aerosol
Generator Settings found under the
Settings menu.
Touch the “Activities” tab on the PortaCount
Pro/Pro+ touch screen and retry.
Check the communication cables and retry.
Note: On the Model 8030 or 8038 this may require a 7-second delay while the PortaCount Fit Tester
reinitializes the USB cable.
Skipped Self Check.
Skipped Tests.
Run all tests (if applicable) or adjust Self
Check parameters so
Skip Unusued Self
Check is disabled
.
Self Check Params were changed but a new
Self Check with a Pass result was not performed.
Self Check Fail, LED during Mask Test only.
There was an ambient change in temperature greater than 20°F (6.6°C) from MITA’s storage location to operating location
Wait at least one hour before operating to allow the internal temperature of the MITA to equalize.
Leak in the Exhalation Valve Adapter
O-ring on EV Adapter has dried out.
Disconnect the EV Adapter (yellow connection) from the MITA. Rerun the EV
Leak Zero Test.
A passed test at this point signifies a potential leak in the EV Adapter. Replace the EV Adapter.
A failure, with the EV Adapter removed, could signify an internal issue with the
MITA.
Apply a small amount of O-ring grease or moisture to the O-ring on the EV Adapter.
10-2 Mask Integrity Test Accessory (MITA) Model 8120
Problem
DT Leak Zero Test failure
DT Flow Test failure
Protection Factor Test failure or Excessive Leak.
DT flow calibration was skipped during Self
Checks or a different adapter was used.
Dry Exhalation Valve.
Mask not properly fitted to Headform or a fold in the bladder.
1” H
2
O cannot be achieved when adjusting the ∆P valve.
Lost data records during download from MITA to computer
Possible Cause
Leak in the Drink Tube Adapter Hose
Pressure drop in the flow path has increased.
Mask not properly fitted to Headform or a fold in the bladder.
Action
Disconnect the DT Adapter Hose (orange connection) from the MITA. Rerun the DT
Leak Zero Test.
A passed test at this point signifies a potential leak in the DT Adapter Hose.
Replace the DT Adapter Hose.
A failure, with the DT Adapter Hose removed, could signify an internal issue with the MITA.
Recalibrate DT flow by running the Self
Checks.
Wet the sealing surface of the Exhalation
Valve. This better replicates real-life operations.
Refit mask to Headform. Allow bladder to deflate before refitting.
Use Aerosol Wand to locate leak, refer to
Try different bladder pressures.
Replace the HEPA filter.
Remove the headform and observe the three exposed ports. One has a screen. If particulate matter has built up on the screen, remove contaminants with a lint free swab.
Refit mask to Headform. Allow bladder to deflate before refitting.
Use Aerosol Wand to locate leak, refer to
Try different bladder pressures.
Lower baud rate setting on MITA and
Communications Configuration .
Troubleshooting 10-3
T e c h n i c a l C o n t a c t s
If you have any difficulty installing the Model 8120, or if you have technical or application questions about this instrument, contact an applications engineer at TSI Incorporated, 1-800-874-2811 (USA) or
(651) 490-2811 or e-mail [email protected]
.
If the Model 8120 does not operate properly, or if you are returning the instrument for service, visit our website at http://rma.tsi.com
, or contact
TSI Customer Service:
TSI Incorporated
500 Cardigan Road
Shoreview, MN 55126 USA
Phone: +1-800-874-2811 (USA) or +1 (651) 490-2811
E-mail: [email protected]
TSI GmbH
Neuköllner Strasse 4
52068 Aachen
GERMANY
Telephone: +49 241-52303-0
Fax: +49 241-52303-49
E-mail:
Web: [email protected]
www.tsiinc.de
TSI Instruments Ltd.
Stirling Road
Cressex Business Park
High Wycombe, Bucks
HP12 3ST
UNITED KINGDOM
Telephone: +44 (0) 149 4 459200
Fax: +44 (0) 149 4 459700
E-mail: [email protected]
Web: www.tsiinc.co.uk
10-4 Mask Integrity Test Accessory (MITA) Model 8120
A P P E N D I X A
S p e c i f i c a t i o n s
Table A-1 contains the operating specifications for the Model 8120 Mask
Integrity Accessory (MITA). These specifications are subject to change without notice.
Overall Mask Integrity Test
Technique ........................................
Aerosol Detector ..............................
Protection Factor Range ..................
Mask Flow Rate ...............................
Test Pressure ..................................
Aerosol leak test on headform
PortaCount Respirator Fit Tester models; 8020, 8020M, 8030 or 8038
(sold separately)
1 to 999,000
Adjustable, 10 to 25 L/min
Adjustable, -1 to -6 in. H
2
O
Exhalation Valve Test
Technique ........................................
Pass/Fail Criterion ...........................
Test Pressure ..................................
Pressure decay
Adjustable, 5 to 50 cm
3
/min
Adjustable, 0.5 to 1.5 in. H
2
O
Drink Tube Leak Test
Technique ........................................
Pass/Fail Criterion ...........................
Test Pressure ..................................
Pressure decay
Adjustable, 0.2 to 1 cm
3
Adjustable, 4 to 6 in. H
2
/min
O
Drink Tube Flow Test
Technique ........................................
Pass/Fail Criterion ...........................
Test Flow Rate ................................
Leak Location Detection
Technique ........................................
Aerosol .............................................
Aerosol Detector ..............................
Pressure drop at known flow rate
Adjustable, 0.5 to 3 in. H
Aerosol generation with aerosol wand and particle counter
Emery Oil (PAO)
PortaCount Respirator Fit Tester models; 8020, 8020M, 8030 and
8038 (sold separately)
2
O
Adjustable, 1.5 to 2.5 L/min
Operating/Storage Conditions
Operating Temperature ...................
Operating Humidity ..........................
Max. Operating Altitude ...................
Storage Temperature ......................
32° to 120°F (0° to 38°C)
0 to 90% RH
10,000 ft. (3,000 m)
-40° to 160°F (-40° to 70°C)
A-1
User Interface
Display ..............................................
Keypad .............................................
LED Indicators ..................................
5.7 in. diagonal (320 x 240 pixels) monochrome LCD (backlit)
Membrane switch
Power, pass, fail, aerosol, and alert
Physical (not including PortaCount Fit Tester)
Instrument Size ................................
Carrying Case Size (W x D x H) .......
Weight ..............................................
Power ...............................................
26 in. wide x 20 in. deep x 16 in. high (66 cm wide x 50 cm deep x
40 cm high) carrying case top lid with headform installed
ATA certified, 26 in. x 20 in. x 22 in.
(66 cm x 50 cm, x 56 cm)
65 lbs (29.5 kg) with carrying case and accessories
100 to 240 VAC, 50/60 Hz, also supplies power to PortaCount Fit
Tester
Data Storage Capabilities Range
4,000 mask tests and 100 Self Check tests
MITA Communicator Software
User programmable mask test protocols and logged data downloading.
Minimum PC hardware requirements are Microsoft
®
Windows
®
XP, or
Windows
®
7 (32- and 64-bit) software.
* The MITA requires connection to a PortaCount Respirator Fit Tester (sold separately).
** Other fixtures and adapters to accommodate additional gas masks and full face respirators are possible. Contact TSI for further information.
Model 8120 Mask Integrity Tester is patented under U.S. Patents No. 8,312,761 and 8,621,914. Additional patents are pending.
TSI, the TSI logo, and PortaCount are registered trademarks of TSI Incorporated.
Microsoft
®
, Windows
®
XP, Windows
®
7, are trademarks of Microsoft Corporation.
A-2 Mask Integrity Test Accessory (MITA) Model 8120
A P P E N D I X B
H o w t o D e t e r m i n e
M a s k D T Vo l u m e
The mask DT volume is determined by injecting known volume of water accounting for any extra volume added due to adapters. Following is the procedure to determine mask DT volume:
1. Draw distilled or filtered water in to syringe and fill it with a known volume of water (10 ml or higher)
2. Connect the DT adapter to the mask DT
3. Hold the other end of the drink tube vertically up so that you can see the injected water as it starts to overflow
4. Start injecting water in to the DT adapter slowly until water starts to overflow on the other end of the DT
5. Measure the volume of water injected in to the DT. This is the volume of the DT adapter + DT
6. Remove the DT from the mask
7. Repeat the steps 4-5 for the DT adapter alone
8. Subtract the volume of DT adapter + DT volume from DT adapter alone to determine the DT volume.
9. Enter the DT volume for the Define Mask Protocol DT Full Volume value.
If the Mask has a Manual Valve, determine the DT Volume to Manual
Valve value in a similar manner.
B-1
(This page intentionally left blank)
B-2 Mask Integrity Test Accessory (MITA) Model 8120
A P P E N D I X C
S t a r Te c h
™
F T D I D r i v e r
I n s t a l l a t i o n
W i n d o w s
®
X P O p e r a t i n g S y s t e m
1. Insert the StarTech
™
Driver Installation CD into your computer.
2. Plug the StarTech USB to Serial Adapter Cable into your computer. It is not necessary to connect to MITA at this point.
3. The Found New Hardware Wizard auto-launches.
4. Select No if prompted to search web.
5. Select Next to install the driver for the USB serial converter.
6. The Found New Hardware Wizard auto-launches a second time.
Select Next to install the driver for the USB Serial Port.
™
StarTech is a trademark of Star Technologies, Bowling Green, KY
C-1
7. Go to Start menu and right-click on My Computer to access System
Properties. On the Hardware tab select Device Manager.
C-2
8. Locate Ports (COM & LPT).
Mask Integrity Test Accessory (MITA) Model 8120
9. Determine the USB Serial Port COM number assigned for the adapter.
This will vary by computer.
W i n d o w s
®
7 O p e r a t i n g S y s t e m
1. Insert the StarTech Driver Installation CD into your computer.
2. Plug the StarTech USB to Serial Adapter Cable into your computer. It is not necessary to connect to MITA at this point.
3. Access Device Manager: Start | Control Panel | Device Manager.
4. Locate Ports (COM & LPT).
5. Determine the USB Serial Port COM number assigned to the adapter.
This will vary by computer.
Note
: Depending on your computer’s Windows 7 operating system configuration, the drivers may not install automatically and the following steps will be needed to complete installation.
6. Access Device Manager: Start | Control Panel | Device Manager.
StarTech FTDI Driver Installation C-3
7. Locate Other devices | FT232R USB UART.
8. Right-click to access FT232R USB UART properties.
(continued on next page)
C-4 Mask Integrity Test Accessory (MITA) Model 8120
9. Select Update Driver
…
10. Select Browse my computer for driver software.
StarTech FTDI Driver Installation C-5
11. Browse to the folder containing the Windows 7 FTDI driver. The folder structure may change; refer to the StarTech adapter instructions for current information.
12. Click OK to start driver installation.
13. Access Device Manager: Start | Control Panel | Device Manager.
14. Locate Other devices | USB Serial Port.
15. Right-click to access USB Serial Port properties.
C-6 Mask Integrity Test Accessory (MITA) Model 8120
16. Select Update Driver...
17. Select Browse my computer for driver software.
StarTech FTDI Driver Installation C-7
18. Browse to the folder containing the Windows 7 FTDI driver. The folder structure may change; refer to the StarTech adapter instructions for current information.
19. Click OK to start driver installation.
C-8
20. Access Device Manager: Start | Control Panel | Device Manager.
21. Locate Ports (COM & LPT).
22. Determine the USB Serial Port COM number assigned to the adapter.
This will vary by computer.
Mask Integrity Test Accessory (MITA) Model 8120
I n d e x
4
40/74 mm mask filter plug, 5-5
A
accessories optional, 2-6 standard, 2-1 acronyms, 1-2 aero gen pump v-purge, 6-7 aero gen pump v-test, 6-7 aerosol generator, 3-9 aerosol generator mounting bracket,
3-9 aerosol generator settings, 6-6 aero gen pump v-purge, 6-7 aero gen pump v-test, 6-7 aerosol mixer, 5-6 aerosol mixer port, 3-10, 4-7 aerosol wand pressing button, 5-9 aerosol wand into aerosol generator output, 5-9 alert status indicator, 4-4
B
back view of CEU and main panel, 2-7 bladder leak test, 4-10 blower run hours, 6-14
C
calibration, 6-11
CBRN test mask protocol, 5-5 cleaning inlet screen, 7-1 clearing PortaCount hose connected to mask sample port, 3-13 configuring tech functions menu, 8-5 connecting DT adapter to DT sample hose, 4-5 connecting power line, 2-8 consumable parts, 7-2 covering aerosol mixer, 4-11 covering headform with hood, 4-11
D
data logging, 5-10 data logging screen, 5-10, 5-11 delete data, 5-12 download all mask tests, 5-11 download all self checks, 5-12 view mask tests, 5-11 view self checks, 5-11 data storage capabilities range, A-2 define mask protocol, 6-3 delete data, 5-12 determine mask DT volume, B-1 display panel, 3-1 download all mask tests, 5-11 download all self checks, 5-12 download mask test data, 8-9
DP1 DP3 compare, 4-5 drink tube, 3-7, (see also DT) drink tube flow test, A-1 drink tube leak test, A-1 drink tube test, 3-13 drink valve. (see also DV)
DT adapter installed on DT valve, 5-3
DT adapter to external DT valve, 5-3
DT flow, 5-3
DT flow/mask flow compare, 4-7
DT leak zero test, 4-9
DT restriction calibration, 4-5
DT sample hose, 3-7, 4-7
DT sample hose installed on internal
DT mouthpiece, 5-3
DT sample hose to DT mouthpiece,
5-3
DT sample hose to mixer port stopper,
4-7
DT/EV bypass hose, 4-5
DV seat, 5-4
E
edit mask protocol, 8-10
EV adapter, 3-7, 5-5
EV adapter installed on mask exhalation valve, 5-4
EV adapter sample hose, 3-7
EV adapter to mask EV, 5-4
EV adapters, 4-9
EV hose blockage test, 4-10
EV leak, 5-4
EV leak zero test, 4-9
EV self check zero fixture, 4-9 exhalation valve, 3-7, (see also EV) exhalation valve test, 3-13, A-1
F
failed, 4-3 find mask leak, 5-8 find mask leak screen, 5-8 front view of MITA, 2-7
G
general settings, 6-8 getting to know the MITA, 3-1
H
headform mask sample plug, 4-8 help, ix
HEPA filter, 5-6
HEPA filter cartridge, 3-8 hood covering end of ambient sample hose, 5-6
I
–J–K initial display screen, 3-2 inlet screen cleaning, 7-1 interface cable, 3-6 introduction, 1-1
L
leak location detection, A-1 lower mask inlet with rubber stopper
#3, 4-8
M
main menu, 3-1 main menu screen, 3-2 maintenance cleaning inlet screen, 7-1 schedule, 7-1 manual controls, 6-11 manual history, ii manual organization, ix mask adapter kits, 2-6 mask bypass hose into headform,
4-11 mask DT volume determining, B-1 mask filter plug and EV adapter installed on mask, 5-5 mask protection factor, 4-11, 5-5 mask protection factor test, 5-6 mask to headform, 3-14
MITA, A-2
MITA communicator software, 8-1
CD, 8-1 download mask test data, 8-9 edit mask protocol, 8-10 installation, 8-2
MITA communicator software screen communicator, 8-3 installation, 8-2 installation complete, 8-4 license agreement, 8-3
MITA to PC communications configuration setup, 8-5 mixer port stopper, 4-7
Index-1
N
not tested, 4-3
O
operating conditions, A-1 optional accessories, 2-6 overall mask integrity test, A-1 overview, 1-1
P
–Q packing, 9-1 packing list, 2-1 parts identification, 2-1 passed, 4-3
PF concentration test print, 6-14 physical properties, A-2
PortaCount fit tester, 1-1
PortaCount interface cable, 3-11 power line, 2-9 power up instructions, 2-8 prepare masks for test, 3-13 press array test print, 6-14 pressure adjustment knob, 4-6 product registration, ii protected settings, 6-9 pump hours weighted, 6-14 pump run hours, 6-14 purpose, ix
R
r
eader’s comments sheet removing hood, 2-8 replacement parts, 7-2 reset blower run hours, 6-14 reset pump run hours, 6-14 restore mask protocols, 6-14 restore self check parameters, 6-14 restore user configuration, 6-14 rubber stopper #1 into aerosol mixer port, 4-7 rubber stopper #3, 4-8
S
safety and precautions, v self check parameters, 6-12 self check procedure, 4-1 self check screen, 4-1, 4-2 bladder leak test, 4-10
DP1 DP3 compare, 4-5
DT flow/mask flow compare, 4-7
DT leak zero test, 4-9
DT restriction calibration, 4-5
EV hose blockage test, 4-10
EV leak zero test, 4-9 mask protection factor, 4-11 set MITA serial number, 6-14 set up aerosol generator, 3-9 set up cables and hoses, 3-6 set up instructions, 3-5 settings menu, 6-1 settings menu screen, 6-1, 6-2 aerosol generator settings, 6-6 define mask protocol, 6-3 general settings, 6-8 protected settings, 6-9 select mask protocol, 6-2 upload mask protocols, 6-6 setup instructions screen, 3-2, 3-5 prepare masks for test, 3-13 set up aerosol generator, 3-9 set up cables and hoses, 3-6 set up the PortaCount Respirator
Fit Tester, 3-11 shipping, 9-1 softkey buttons, 3-3 specifications, A-1 standard items, 2-1
StarTech FTDI driver installation, Windows 7, C-3 installation, Windows XP, C-1 storage conditions, A-1 submitting comments, x system components, 2-7
T
tech functions, 6-9 manual controls, 6-11 self check parameters, 6-12 view measurements, 6-12 tech functions menu, 8-5 tech functions screen, 6-9 calibration, 6-11 test disabled, 4-3 test invalid, 4-4 test LEDs, 6-14 test masks, 5-2 test masks procedure, 5-1 test masks screen, 5-1, 5-2
DT flow, 5-3
DV seat, 5-4
EV leak, 5-4 mask protection factor, 5-5 results, 5-7 test started, 4-3 troubleshooting, 10-1 twin tube sampling hose, 4-11
U
UART0 CTS enable, 6-14
UART0 CTS state, 6-14
UART3 baud rate, 6-14 unpacking, 2-1 instructions, 2-8 upload mask protocols, 6-6 usb to serial converter, 2-5 usb to serial converter to DB9, 3-11 user adjustable settings, 6-1 user interface, A-2
V
view mask tests, 5-11 view measurements, 6-12 view self checks, 5-11
W
–X–Y–Z warranty, iii
Index-2 Mask Integrity Test Accessory (MITA) Model 8120
R e a d e r ’s C o m m e n ts S h e e t
Please help us improve our manuals by completing and returning this questionnaire to the address listed in the
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Manual Title:
Mask Integrity Test Accessory (MITA) Model 8120 Operator’s Manual P/N 6006153
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– Visit our website www.tsi.com for more information.
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Tel: +44 149 4 459200
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P/N 6006153 Rev. G
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Tel: +91 80 67877200
Tel: +86 10 8219 7688
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Printed in U.S.A.
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Table of contents
- 1 OPERATOR’S MANUAL
- 4 Manual History
- 5 Warranty
- 7 Safety and Precautions
- 9 Contents
- 11 About This Manual
- 11 Purpose
- 11 Organization
- 11 Getting Help
- 12 Submitting Comments
- 13 CHAPTER 1 Introduction and Overview
- 15 CHAPTER 2 Unpacking and Parts Identification
- 15 Packing List
- 15 Standard Items MITA (Model 8120)
- 20 MITA Mask Adapter Kits (not included with general MITA accessories)
- 20 Optional Accessories
- 21 System Components
- 22 Unpacking Instructions
- 22 Power-Up Instructions
- 25 CHAPTER 3 Getting to Know the MITA
- 27 Softkey Buttons
- 29 Set-Up Instructions
- 30 Set Up Cables and Hoses
- 33 Set Up Aerosol Generator
- 35 Set up the PortaCount Respirator Fit Tester
- 37 Prepare Masks for Test
- 39 CHAPTER 4 Self Check Procedure
- 40 Starting a Self Check
- 42 Alert Status Indicator
- 43 Drink Tube Restriction Calibration
- 43 DP1 DP3 Compare
- 45 DT Flow/Mask Flow Compare
- 47 Drink Tube Leak Zero Test
- 47 Exhalation Valve Leak Zero Test
- 48 Exhalation Valve Hose Blockage Test
- 48 Bladder Leak Test
- 49 Mask Protection Factor
- 51 CHAPTER 5 Test Masks Procedure
- 52 Test Masks
- 53 Drink Tube Flow
- 54 Drink Valve Seat
- 54 Exhalation Valve Leak
- 55 Mask Protection Factor Test
- 58 Find Mask Leak
- 60 Data Logging
- 61 View Mask Tests
- 61 Download All Mask Tests
- 61 View Self Checks
- 62 Download All Self Checks
- 62 Delete Data
- 63 CHAPTER 6 User Adjustable Settings
- 63 Settings Menu
- 64 Select Mask Protocol
- 65 Default Mask Protocol Settings
- 65 Define Mask Protocol
- 68 Upload Mask Protocols
- 68 Aerosol Generator Settings
- 69 Aero Gen Pump V: Purge
- 69 Aero Gen Pump V: Test
- 70 General Settings
- 71 Protected Settings
- 71 Tech Functions
- 73 Calibration
- 73 Manual Controls
- 74 View Measurements
- 74 Self Check Parameters
- 77 CHAPTER 7 Maintenance
- 77 Suggested Maintenance Schedule for Routine Maintenance Operations
- 78 Consumable Parts
- 78 Replacement Parts
- 81 CHAPTER 8 MITA Communicator Software
- 81 Introduction
- 81 Contents of MITA Communicator Software CD-ROM
- 82 Installation
- 85 MITA to PC Communications Configuration
- 85 Setup
- 88 Software Operation
- 89 Download Mask Test Data
- 90 Edit Mask Protocol
- 91 CHAPTER 9 Packing and Shipping
- 93 CHAPTER 10 Troubleshooting
- 96 Technical Contacts
- 97 APPENDIX A Specifications
- 99 APPENDIX B How to Determine Mask DT Volume
- 101 APPENDIX C StarTech™ FTDI Driver Installation
- 101 Windows® XP Operating System
- 103 Windows® 7 Operating System
- 109 Index
- 111 Reader’s Comments Sheet