Mask Integrity Test Accessory (MITA ) Model 8120 Operator`s

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Mask Integrity Test Accessory (MITA ) Model 8120 Operator`s | Manualzz

MASK INTEGRITY TEST

ACCESSORY (MITA)

MODEL 8120

OPERATOR’S MANUAL

P/N 6006153, REVISION G

AUGUST 2015

Model 8120 Mask Integrity Tester is patented under

U.S. Patents No. 8,312,761 and 8,621,914. Additional patents are pending.

SHIP TO/MAIL TO:

TSI Incorporated

500 Cardigan Road

Shoreview, MN 55126-3996

USA

U.S.

Technical Support:

(800) 874-2811/(651) 490-2811

Fax:

(651) 490-3824

MASK INTEGRITY TEST

ACCESSORY (MITA)

MODEL 8120

OPERATOR’S MANUAL

P/N 6006153, REVISION G

AUGUST 2015

E-mail address:

[email protected]

Website:

http://www.tsi.com

INTERNATIONAL

Technical Support:

(001 651) 490-2811

Fax:

(001 651) 490-3824

M a n u a l H i s t o r y

A

B

C

D

E

F

G

The following is a history of the Model 8120 Mask Integrity Test Accessory

(MITA) Operator’s Manual.

Revision Date

September 2012

October 2012

October 2012

May 2013

December 2013

January 2014

August 2015 ii Mask Integrity Test Accessory (MITA) Model 8120

Part Number

Copyright

Address

Fax No.

E-mail Address

Limitation of Warranty and Liability

(effective February 2015)

Wa r r a n t y

6006153 / Revision G / August 2015

©TSI Incorporated / 2012-2015 / All rights reserved.

TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA

651-490-3824 [email protected]

(For country-specific terms and conditions outside of the USA, please visit www.tsi.com

.)

Seller warrants the goods, excluding software, sold hereunder, under normal use and service as described in the operator's manual, to be free from defects in workmanship and material for twelve (12) months, or if less, the length of time specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions and exceptions: a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when indicated in specifications, are warranted for 90 days from the date of shipment; b. Pumps are warranted for one year or 3000 hours; whichever comes first; c. Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material, under normal use, for 90 days from the date of shipment; d. Seller does not provide any warranty on finished goods manufactured by others or on any fuses, batteries or other consumable materials. Only the original manufacturer's warranty applies; e. This warranty does not cover calibration requirements, and seller warrants only that the instrument or product is properly calibrated at the time of its manufacture. Instruments returned for calibration are not covered by this warranty; f. This warranty is VOID if the instrument is opened by anyone other than a factory authorized service center with the one exception where requirements set forth in the manual allow an operator to replace consumables or perform recommended cleaning; g. This warranty is VOID if the product has been misused, neglected, subjected to accidental or intentional damage, or is not properly installed, maintained, or cleaned according to the requirements of the manual. Unless specifically authorized in a separate writing by Seller,

Seller makes no warranty with respect to, and shall have no liability in connection with, goods which are incorporated into other products or equipment, or which are modified by any person other than Seller.

The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR

PURPOSE OR MERCHANTABILITY IS MADE.

WITH RESPECT TO SELLER’S BREACH OF

THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID WARRANTY IS LIMITED TO

CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR

INDUCED INFRINGEMENTS. BUYER’S EXCLUSIVE REMEDY SHALL BE THE RETURN OF

THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT

SELLER’S OPTION REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.

TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR

BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES,

OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT,

NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF

GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION

OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF

SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE

TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT

SHALL SELLER BE LIABLE FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY

SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT

BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR

CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss. iii

Service Policy

Trademarks

Patents

Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND

LIABILITY, which contains the complete and exclusive limited warranty of Seller. This

LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.

W A R N I N G

This instrument contains (1) non-rechargeable Lithium battery which is not user serviceable. Return to factory for replacement.

Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers, our service policy is designed to give prompt attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call TSI at

1-800-874-2811 (USA) or 651-490-2811.

TSI, TSI logo, and P

ORTA

C

OUNT

are registered trademarks of TSI Incorporated.

Microsoft, Windows XP and Windows 7 are registered trademarks of Microsoft Corporation.

StarTech is a trademark of Star Technologies, Bowling Green, KY

Model 8120 Mask Integrity Tester is patented under U.S. Patents No. 8,312,761 and

8,621,914. Additional patents are pending. iv Mask Integrity Test Accessory (MITA) Model 8120

S a f e t y a n d P r e c a u t i o n s

This section provides instructions to ensure safe and proper handling of the

Mask Integrity Test Accessory (MITA).

Please read the entire operator’s manual before operating this equipment.

C A U T I O N

TWO PERSON LIFT RECOMMENDED

C A U T I O N

DO NOT ALLOW CONTAMINANTS TO FALL INTO ANY OF THE

HEADFORM BASE PORTS OR THE AEROSOL MIXER PORT

Do NOT remove or obstruct inlet located in the right hand side of the CEU. There are no user adjustments necessary for this inlet.

v

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vi Mask Integrity Test Accessory (MITA) Model 8120

C o n t e n t s

Manual History ............................................................................................ ii

Warranty ..................................................................................................... iii

Safety and Precautions .............................................................................. v

About This Manual .................................................................................... ix

Purpose ................................................................................................. ix

Organization .......................................................................................... ix

Getting Help .......................................................................................... ix

Submitting Comments ............................................................................ x

CHAPTER 1 Introduction and Overview ................................................ 1-1

CHAPTER 2 Unpacking and Parts Identification .................................. 2-1

Packing List ......................................................................................... 2-1

Standard Items MITA (Model 8120) ................................................ 2-1

MITA Mask Adapter Kits (not included with general MITA accessories) ................................................................................. 2-6

Optional Accessories ....................................................................... 2-6

System Components ....................................................................... 2-7

Unpacking Instructions ........................................................................ 2-8

Power-Up Instructions ......................................................................... 2-8

CHAPTER 3 Getting to Know the MITA ................................................. 3-1

Softkey Buttons ................................................................................... 3-3

Set-Up Instructions ............................................................................. 3-5

Set Up Cables and Hoses ............................................................... 3-6

Set Up Aerosol Generator ............................................................... 3-9

Set up the PortaCount Respirator Fit Tester ................................. 3-11

Prepare Masks for Test ................................................................. 3-13

CHAPTER 4 Self Check Procedure ........................................................ 4-1

Starting a Self Check .......................................................................... 4-2

Alert Status Indicator ........................................................................... 4-4

Drink Tube Restriction Calibration ...................................................... 4-5

DP1 DP3 Compare ............................................................................. 4-5

DT Flow/Mask Flow Compare ............................................................. 4-7

Drink Tube Leak Zero Test ................................................................. 4-9

Exhalation Valve Leak Zero Test ........................................................ 4-9

Exhalation Valve Hose Blockage Test .............................................. 4-10

Bladder Leak Test ............................................................................. 4-10

Mask Protection Factor ..................................................................... 4-11

CHAPTER 5 Test Masks Procedure ....................................................... 5-1

Test Masks .......................................................................................... 5-2

Drink Tube Flow ............................................................................... 5-3

Drink Valve Seat .............................................................................. 5-4

Exhalation Valve Leak ..................................................................... 5-4

Mask Protection Factor Test ............................................................ 5-5

Find Mask Leak ................................................................................... 5-8 vii

viii

Data Logging .................................................................................... 5-10

View Mask Tests ........................................................................... 5-11

Download All Mask Tests .............................................................. 5-11

View Self Checks ........................................................................... 5-11

Download All Self Checks ............................................................. 5-12

Delete Data .................................................................................... 5-12

CHAPTER 6 User Adjustable Settings .................................................. 6-1

Settings Menu ..................................................................................... 6-1

Select Mask Protocol ....................................................................... 6-2

Define Mask Protocol ...................................................................... 6-3

Upload Mask Protocols.................................................................... 6-6

Aerosol Generator Settings ............................................................. 6-6

General Settings .............................................................................. 6-8

Protected Settings ........................................................................... 6-9

Tech Functions ................................................................................... 6-9

Calibration ..................................................................................... 6-11

Manual Controls ............................................................................ 6-11

View Measurements ...................................................................... 6-12

Self Check Parameters .................................................................. 6-12

CHAPTER 7 Maintenance ....................................................................... 7-1

Suggested Maintenance Schedule for Routine Maintenance

Operations ....................................................................................... 7-1

Consumable Parts .............................................................................. 7-2

Replacement Parts ............................................................................. 7-2

CHAPTER 8 MITA Communicator Software ......................................... 8-1

Introduction ......................................................................................... 8-1

Contents of MITA Communicator Software CD-ROM ........................ 8-1

Installation ........................................................................................... 8-2

MITA to PC Communications Configuration ....................................... 8-5

Setup ............................................................................................... 8-5

Software Operation ............................................................................. 8-8

Download Mask Test Data .............................................................. 8-9

Edit Mask Protocol ......................................................................... 8-10

CHAPTER 9 Packing and Shipping ....................................................... 9-1

CHAPTER 10 Troubleshooting ............................................................ 10-1

Technical Contacts ........................................................................... 10-4

APPENDIX A Specifications .................................................................. A-1

APPENDIX B How to Determine Mask DT Volume .............................. B-1

APPENDIX C StarTech™ FTDI Driver Installation ............................... C-1

Windows

®

Windows

®

XP Operating System ....................................................... C-1

7 Operating System .......................................................... C-3

Index

Reader’s Comments Sheet

Mask Integrity Test Accessory (MITA) Model 8120

A b o u t T h i s M a n u a l

P u r p o s e

This is an operation and service manual for the Model 8120 Mask Integrity

Test Accessory (MITA).

O r g a n i z a t i o n

The following information is a guide to the organization of this manual.

Chapter 1 Introduction and Overview

Chapter 2 Unpacking and Parts Identification

Chapter 3 Getting to Know the MITA

Chapter 4 Self Check Procedure

Chapter 5 Test Masks Procedure

Chapter 6 User Adjustable Settings

Chapter 7 Maintenance

Chapter 8 MITA Communicator Software

Chapter 9 Packing and Shipping

Chapter 10 Troubleshooting

Appendix A Specifications

Appendix B How to Determine Mask DT Volume

G e t t i n g H e l p

To obtain assistance with the Model 8120 Mask Integrity Test Accessory

(MITA), contact TSI Customer Service:

TSI Incorporated

500 Cardigan Road

Shoreview, MN 55126 USA

Fax: (651) 490-3824

Telephone: 1-800-874-2811 (USA) or (651) 490-2811

E-mail Address: [email protected]

ix

S u b m i t t i n g C o m m e n t s

TSI values your comments and suggestions on this manual; please use the comment sheet on the last page to send us your opinion on the manual’s usability, to suggest specific improvements, or to report any technical errors.

If the comment sheet has already been used, please mail your comments on another sheet of paper to:

TSI Incorporated

Particle Instruments

500 Cardigan Road

Shoreview, MN 55126

Fax: (651) 490-3824

E-mail Address: [email protected]

x Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 1

I n t r o d u c t i o n a n d

O v e r v i e w

The TSI Mask Integrity Test Accessory (MITA) works in tandem with the

PortaCount

®

Respirator Fit Tester to test for leaks or other defects in

CBRN gas masks and full-face respirators.

The MITA has been designed for ease-of-use and ease-of-transport. The top half of the carrying case holds the instrument while the bottom half forms the accessory compartment. The updated Headform design includes an enhanced bladder seal system to provide a tight seal for most gas masks and full face respirators of various types and sizes. Masks attach to the Headform using their own head harness for better representative results.

The PortaCount Fit Tester (sold separately) serves as a particle detector for determining the overall integrity of the mask by performing an aerosol leakage test with the MITA accessory. The mask is mounted on the

Headform and tested under conditions of high vacuum and high constant flow. The integrated aerosol wand and generator is used to pinpoint source of leaks so they can be assessed quickly. The operator uses the aerosol wand to direct a stream of concentrated particles at specific locations around the mask. When the particle stream is near the leak, PortaCount Fit

Tester detects the suddenly elevated particle concentration and alerts the operator. The MITA also tests the integrity of the mask exhalation valve and drink tube train (if applicable).

MITA is easy to use and requires minimum operator training. The display on the MITA guides the first time operator through step-by-step prompts.

The display also provides detailed guidance to how to use the various accessories. Experienced operators appreciate the streamlined menu structure. The experienced operator is able to avoid detailed prompts and move through the tests quickly. Experienced operators can test 12 or more good masks per hour. Troubleshooting defective masks is quick and easy using the aerosol wand to pinpoint leaks.

MITA Mask Adapter kits allow you to perform the mask test using a variety of gas masks and full face respirators. MITA Mask Adapter kits for most major brands of CBRN gas masks and full face respirator are available. A complete list of MITA mask test adapter kits is posted on the TSI Web site http://www.tsi.com

.

1-1

The following acronyms are used in the MITA menu structure and in this manual:

DT

Drink Tube

EV

Exhalation Valve

CEU

DP1

DP3

DP5

Control Electronics Unit

Differential Pressure Transducer #1

Differential Pressure Transducer #3

Differential Pressure Transducer #5

1-2 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 2

U n p a c k i n g a n d P a r t s

I d e n t i f i c a t i o n

Carefully unpack the Mask Integrity Test Accessory (MITA) from the shipping container. Use the tables and illustrations below to make certain that there are no missing components. Contact TSI immediately if anything is missing or damaged.

P a c k i n g L i s t

Note

Mask testing adapters and accessories are sold separately. Refer to www.tsi.com

for more information on the available MITA Mask

Adapter kits.

Standard Items MITA (Model 8120)

Qty Description

1 Mask Integrity Test

Accessory with General

Accessories

Part

Number

8120

Item

1 Operator

’s Manual

6006153

2-1

2-2

Qty Description

1 Quick Start Guide

Part

Number

6006154

Item

1 Self Check Components

Reference Card

6006218

1 Hood 801773

1 Headform 801774

1

1

1

Headform Sample Fitting

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

Headform Mask Sample

Plug

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

40/74mm Mask Filter Plug

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

Mask Integrity Test Accessory (MITA) Model 8120

Qty Description

1 Mixer Port Stopper

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

Part

Number

1

1

1

#3 Rubber Stopper

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

Mask Bypass Hose

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

Twin Tube with 1 inch relief cut on blue tube

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

1 DT Sample Hose

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

1

1

DT/EV Bypass Hose

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

Aerosol Generator 801771

Item

Unpacking and Parts Identification 2-3

2-4

Qty Description

1 Aerosol Generator

Mounting Bracket

Refer Replacement Parts

Part

Number

2 Thumbscrew(s)

Refer Replacement Parts

1 Aerosol Mixer

Refer to MITA Accessory

Kit, P/N 801777

Replacement Parts

1 Aerosol Wand 801770

Item

2 HEPA Filter Cartridge

(1 installed on Main Panel,

1 spare)

801772

1 Power Supply

(will include appropriate

Line Cord based on destination)

801794

1 PortaCount Fit Tester

Interface Cable (for

Model 8030/8038 ONLY)

801766

Mask Integrity Test Accessory (MITA) Model 8120

Qty Description

1 Isolated USB to Serial

Converter

Included with PortaCount

Interface Cable kit,

P/N 801766.

Refer to Note below for more details.

1 MITA Computer Cable

Part

Number

801793

Item

1

Emery Oil™ Container –

500 ml

(Poly-Alpha Olefin)

801776

1 Software CD 7002343

Note

Instructions for installing the Isolated USB-to-Serial Converters Device

Drivers onto the PC can be found on the CD included in the packaging of

each USB-to-Serial Converter and can also be found in Appendix C,

StarTech FTDI Driver Installation . This USB-to-Serial converter is

commonly used for two separate functions:

1. MITA communications to a PortaCount Pro/Pro+ Models 8030 and 8038.

2. MITA communications to a PC which does not have a 9-pin (male)

COM Port installed.

Unpacking and Parts Identification 2-5

MITA Mask Adapter Kits

(not included with general MITA accessories)

Part Number Applicable Mask Models

8125-01

8125-02

M40, FR-M40, M45, MCU2P, Millennium

M50, C50

8125-03

8125-04

8125-05

8125-06

8125-07

8125-08

8125-09

8125-10

M53, FM12

C4

MSA Ultra Elite (w/ 40mm Threaded, Slide- & Push-To-

Connect, CBRN Versions); MSA Advantage 3000

3M 6000 Series, 7000 Series, 7800S, 7800B CBRN Versions

Scott AV2000, AV3000

Draeger Panorama Nova; MSA Ultra Twin

North series 5400 & 7600

Honeywell (Sperian) Survivair Opti-fit

Optional Accessories

Description

PortaCount

®

Fit Tester

Interface Cable (for Model

8020/8020M ONLY)

Part Number

801767

Item

2-6 Mask Integrity Test Accessory (MITA) Model 8120

HEPA Filter

Cartridge

Mixer

Port

System Components

Pressure

Adjustment Valve

Aerosol Generator

Quick Connect Fitting

CEU

(Control Electronics Unit)

Aerosol

Generator

Test Indicator

LEDs

Headform

Mounting Base

DT & EV Quick

Connect Fittings

Keypad

Buttons

Front View of MITA Lid/Main Panel

PortaCount Interface Cable

Connector (Yellow)

Computer Cable

Connector (Green)

Display

Power Supply

Connector

Power Switch

Power Indicator

LED

Back View of CEU and Main Panel

Fuse

Connector

Dust Cap

Unpacking and Parts Identification 2-7

U n p a c k i n g I n s t r u c t i o n s

1. Open latches on case.

2. Separate the lid/main-panel from the case and place lid/main-panel on

work surface (see System Components

and Standard Items sections to

identify accessories).

3. To remove and expand hood, unfold and pull the white tab outward.

4. Loosen wing-nut fasteners for accessories panel cover on the lower half of the case and open panel.

5. Remove accessories from case.

6. Store lower half of case out of the way.

P o w e r - U p I n s t r u c t i o n s

Note

If there is an ambient change in temperature greater than 20°F (6.6°C) from the MITA’s storage location to operating location, wait at least one hour before operating to allow the internal temperature of the MITA to equalize.

1. Connect Power Line Cord to Power Supply.

2-8 Mask Integrity Test Accessory (MITA) Model 8120

2. Remove the Dust Cap and connect Power Supply to the 20 to 32 VDC

Connector.

3. Twist knurled locking ring clockwise until it stops.

4. Plug Power Line Cord to Power Source (100 to 240 VAC).

5. Turn Power Switch On.

6. Refer to Chapter 3, Getting to Know the MITA for information to

operate the MITA.

Unpacking and Parts Identification 2-9

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2-10 Mask Integrity Test Accessory (MITA) Model 8120

Menu

C H A P T E R 3

G e t t i n g t o K n o w t h e

M I TA

The MITA is operated by selecting options from the displayed MENU using the keypad on the Display Panel. The operator also needs to make appropriate hardware configuration changes as prompted from the display during the tests.

The objective of the selected option and instructions are described at the bottom of each screen.

The row of six circles across the bottom of the display and four circles across the side of the display are softkeys. The function of the softkeys, where applicable, is displayed either immediately next to or above them. If a key action is available, the key function is shown on the display inside a rectangular box. Momentarily press the softkey button to select the corresponding softkey option.

Softkey

Buttons

MITA Display Panel with Main Menu

Screen

Title

Selected

Menu

Item

Objective of the

Selected

Menu Item and

Instructions

3-1

3-2

When the instrument is turned on, the initial display screen will appear as shown below:

Model

Serial

Rev

8120

8120xxxxxx x.x.xx

MITA Initial Display

Note

All the LED’s will turn on and then off when the Main Menu is first displayed. If there are any Errors, the Alert LED will remain on, and the

Errors will be displayed along with suggestions for resolving them. Press

 or ESC to continue. Refer to

Chapter 10, Troubleshooting if any errors

are displayed and more assistance is needed.

After a few seconds the unit will display the MITA Main menu as shown below:

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Show instructions for setting up this equipment.

Select using

keys then press .

ESC

MITA Main Menu

Mask Integrity Test Accessory (MITA) Model 8120

Information for each of the main menu options are described in the following sections:

Setup Instructions

Self Check Procedure

Prepare Masks for Test

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Use the

▲▼ softkeys buttons to highlight the desired option, then press the  softkey button to select the highlighted option. ESC can be selected to cancel an option or selection and return to the previous menu without making or saving any changes.

S o f t k e y B u t t o n s

 move to the line above move to the line below move curser to the left move curser to the right

Enter

ESC

SAVE & EXIT

Escape

Save and Exit

Getting to Know the MITA 3-3

The following acronyms are used in the MITA menu structure:

DT

Drink Tube

EV

Exhalation Valve

CEU

Control Electronics Unit

DP1

Differential Pressure Transducer #1

DP3

DP5

Differential Pressure Transducer #3

Differential Pressure Transducer #5

3-4 Mask Integrity Test Accessory (MITA) Model 8120

S e t - U p I n s t r u c t i o n s

The Setup Instructions guide the operator through setting up of the equipment and the steps needed to prepare the MITA for the Self Check and Mask Testing.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Show instructions for setting up this equipment.

Select using

keys then press .

ESC

To continue with Setup Instructions, select Setup Instructions from the main menu using the

▲▼ keys to and press  . The following menu is displayed:

SETUP INSTRUCTIONS

Set up Cables and Hoses

Set up Aerosol Generator

Set up the PortaCount

Prepare Masks for Test

Show instructions on how to connect the cables,

Hoses and the HEPA filter.

Select using

keys then press .

ESC

The Setup Instructions menu includes the following tasks:

Set up Cables and Hoses

Set up Aerosol Generator

Set up the PortaCount

®

Respirator Fit Tester

Prepare Masks for Test

Getting to Know the MITA 3-5

It is recommended that a first-time-user goes through each of the tasks found in the Setup Instructions menu. Each of these Setup tasks is described below with illustrations.

When each task has been performed, press ESC to return to the Setup

Instructions menu and then select the next available task.

When the tasks for the Setup Instructions are complete, press ESC again

to return to the main menu, and refer to Chapter 4, Self Check Procedure

for information on the next steps to prepare for a mask test.

Set Up Cables and Hoses

1. Remove dust cap from the connector with yellow ring, located on the back right of MITA CEU.

Note

MITA includes the interface cable needed for the 8030/8038 models of the PortaCount Respirator Fit Tester. The 8020/8020M interface cable

(P/N 801767) is sold separately.

2. Plug the yellow-ringed PortaCount Fit Tester interface cable to the connector mentioned previously in step 1.

3-6 Mask Integrity Test Accessory (MITA) Model 8120

3. If applicable, plug the yellow Exhalation Valve (EV) Adapter sample hose to the yellow EV connector.

Exhalation Valve (EV) Adapter

Sample Hose and connection

Note

The EV Adapters discussed in step 3 are provided in the MITA Mask

Adapter Kits and are specific to the make and model of the respirator

being tested. During the Self Check, be sure to use the appropriate EV

Adapter according to the respirator being tested.

Not all respirator models will require the use of an Exhalation Valve

Adapter, including most APR and SCBA respirators.

4. Plug the orange Drink Tube (DT) sample hose to the orange DT connector.

Drink Tube (DT) Sample Hose and connection

Getting to Know the MITA 3-7

5. (If not already installed) Screw in the HEPA Filter cartridge.

6. Install the Headform to the Headform Mounting Base and push down tight.

Not Fully Seated Fully Seated

Note

The ring along the base of the Headform will be below the top of the mounting base collar when the Headform is fully seated.

3-8 Mask Integrity Test Accessory (MITA) Model 8120

Set Up Aerosol Generator

1. Remove the Aerosol Generator reservoir and fill with Emery Oil. Emery

Oil should be within the indicated minimum and maximum lines on the reservoir.

2. Reattach reservoir to Aerosol Generator assembly. Screw assembly on tight, but do NOT over-tighten as this could cause the assembly to leak particles.

3. Attach the Aerosol Generator Mounting Bracket to the MITA using the

Thumbscrews.

Getting to Know the MITA 3-9

4. Slide the Aerosol Generator into the mounting bracket.

5. Remove the blue air supply hose from its storage location on the

Aerosol Generator and connect it to the blue Aerosol Generator quick connect fitting located on the MITA main panel.

6. Install the Aerosol Mixer between the Aerosol Generator output and the

Aerosol Mixer Port.

Note

When storing the Aerosol Generator, it must be dry and empty of oil, and the air supply hose must be plugged into the aerosol generator output.

3-10 Mask Integrity Test Accessory (MITA) Model 8120

Set up the PortaCount Respirator Fit Tester

Note

The following examples pictured will use the 8030 and 8038 models of the PortaCount Respirator Fit Tester.

If you are using the 8030 or 8038 model of PortaCount Fit Tester you must have version 2.6 or greater firmware installed to communicate with the MITA.

1. Plug the yellow-ringed PortaCount Fit Tester interface cable into the yellow connector at the back of the CEU if not already done.

2. Connect the USB-to-Serial Converter to DB9 connection of PortaCount

Fit Tester interface cable.

3. Plug the USB end of the USB-to-Serial Converter to either type A USB port located on back of PortaCount unit.

4. Connect the power supply barrel connector from the PortaCount Fit

Tester interface cable to the power supply connection on the back of

PortaCount unit.

Getting to Know the MITA 3-11

5. Connect the end of the Twin Tube provided with the MITA, which is evenly cut to the color-coded fittings on the PortaCount Fit Tester.

6. Remove the Alcohol Cartridge from the Alcohol Fill Capsule and gently shake it to allow excess alcohol to drip back into the Capsule. Refer to the PortaCount User

’s Manual for more information on how to properly charge the alcohol cartridge prior to use.

7. Insert the Alcohol Cartridge into the cartridge cavity of the PortaCount

Respirator Fit Tester. It should slide in with little effort. DO NOT

FORCE IT. When almost fully inserted, firmly twist the Alcohol

Cartridge clockwise until it locks into position.

3-12 Mask Integrity Test Accessory (MITA) Model 8120

8. Perform a PortaCount Daily Check every day before use, as described in the PortaCount Fit Tester User

’s Manual before using with MITA.

Note

If operating the model 8038 PortaCount Pro+ Respirator Fit Tester, do

NOT select the N95 checkbox when performing the Daily Checks.

9. At the other end of the Twin Tube sample tubing provided with the

MITA, the clear hose is approximately 1 inch longer than the blue hose.

AFTER performing a PortaCount Daily Check, connect the clear hose to the mask sample port at the bottom of the Headform.

Clear Twin Tube sample hose connected to Mask

Sample port

10. If using the 8030 or 8038 models of PortaCount Fit Tester, they must remain on the “Activities” screen. Trying to use the 8030 or 8038 on any ot her screen will cause intermittent “unexpected response” errors on MITA.

Prepare Masks for Test

This menu option provides information on how to prepare the gas masks and full-face respirators for testing. The Mask Test Protocol is selected and

defined in the Settings Menu.

Note

If you have not already performed a Self Check for the day, please complete this process BEFORE testing a mask.

WAIT to install the Mask on the Headform until the Mask Protection

Factor test prompts to install it. The mask is installed ON the Headform

ONLY during the Mask Protection Factor test.

If the mask being tested has a Drink Tube or Exhalation Valve that will be tested, leave the mask OFF the Headform. Both Drink Tube Test and

Exhalation Valve Test are done with the mask OFF the Headform.

1. Before starting, thoroughly inspect the mask to detect any obvious defects.

2. If the inside of the mask is dirty or contaminated, it should be cleaned.

Getting to Know the MITA 3-13

3. Remove the mask filter before conducting the Mask Protection Factor test.

4. Install the appropriate Mask Filter Plug in place of the mask filter removed in the previous step.

When installing the Mask to the Headform:

1. Loosen the mask straps completely so they will go around the back of the Headform

2. Locate the chin cup of the mask on the chin portion of Headform first, and pull the mask straps up and back over the Headform, making sure to keep it snug to the Headform.

3. Make sure the Mask is centered on the Headform Bladder Seal.

4. Snug the straps tight.

5. Recheck to make sure the mask is centered from side to side.

Note

Typically masks seal better to the headform bladder when placed slightly higher up on the headform, so that the upper sealing surface is less than an inch below the top of the headform bladder. This is not applicable to all models and sizes of masks, and experience will help to determine which masks fit best which way. Try adjusting the mask higher or lower on the headform first when experiencing difficulties passing a Protection

Factor test.

3-14 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 4

S e l f C h e c k P r o c e d u r e

This chapter describes the information for the Self Check option from the main menu.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Perform a self-test on this equipment.

Select using

keys then press .

ESC

TSI recommends performing a Self Check each day before the MITA is used. The purpose of the Self Check is to verify that the MITA is working properly and that mask testing can be performed successfully. The user will be prompted, by the MITA display, for the appropriate connections and/or tasks during each of the Self Check tests.

Note

When the Bladder is being inflated the Aerosol Generator will also run, and aerosol will exit from the Aerosol Mixer.

The results of each Self Check test will be logged. The last Self Check log is then checked for a passing result for the 24 hours prior to running Test

Masks.

If there was a problem with the Self Check within the last 24 hours, or the

Self Check has not been tested within the last 24 hours, a message will be displayed asking the user to run the Self Check or to skip the Self Check. If the last Self Check passed and the instrument is power cycled within the last 24 hours, repeating the Self Check is not prompted, however it may be appropriate to run the Self Check again if the MITA is reset up or in a different location.

Whether the individual tests performed during the Self Check are enabled or disabled is determined by the Define Mask Protocol menu (Settings

4-1

Menu) and the Self Check Parameters menu (Tech Functions). For example, the factory default

Mask Test Protocol is “APR,” which has the separate DT and EV tests disabled. Because these tests are disabled, the

Self Checks will not include additional DT and EV tests.

When the “CBRN”

Mask Test Protocol is selected, the DT and EV tests are enabled. The Self

Checks will then include the DT and EV tests. In the Self Check

Parameters menu the

“Skip Unused Self Check” must also be set to

Enabled.

The numerical value of the test is then compared to the desired pass/fail range for each test, as set in the Self Check Parameters menu, to determine the result of the test.

S t a r t i n g a S e l f C h e c k

To start the Self Check option, select Self Check from the main menu and press  .

Self Check

DT Restriction Calibration

DP1 DP3 Compare

DT Flow / Mask Flow Compare

DT Leak Zero Test

EV Leak Zero Test

EV Hose Blockage Test

Bladder Leak Test

Protection Factor Test

DT Restriction Calib. Connect DT Adapter for selected mask to end of DT Sample Hose.

Press to continue.

ESC

The Self Check starts by zeroing the pressure transducers, the screen momentarily shows the zeroing pressure transducer, and then continues with the following test sequence, with the tests that are enabled:

Drink Tube Restriction Calibration

DP1 DP3 Compare

DT Flow / Mask Flow Compare

DT Leak Zero Test

EV Leak Zero Test

EV Hose Blockage Test

Bladder Leak Test

Protection Factor Test

4-2 Mask Integrity Test Accessory (MITA) Model 8120

The process for each of these tests is described in more detail later in this section.

The display will indicate the status for each test as either:

Not Tested

Test Started

Test Disabled

Passed

Failed

Test Invalid

Not Tested

Prior to a test being started, the status for each test will be displayed as Not Tested.

Test Started

When a test has started, the status is displayed as Test

Started.

Test Disabled

If a Mask Protocol has a Test Disabled (Settings Menu |

Define Mask Protocol), and the Skip Unused Self Checks

(Tech Functions | Self Check Parameters) is Enabled, the status will be displayed as Test Disabled.

Passed

Upon completion of each test, if the test result is within the desired range, the test status is displayed as Passed.

The Pass LED will turn on, the status of the test is logged as Passed, and the next test in the Self Check sequence will start.

Failed

Upon completion of each test, if the test result is not within the desired range, the Fail LED will turn on, and the following options to select from are displayed:

Repeat This Test

Fail This Test

Stop Testing

Suggest Help (on some tests)

If the Repeat This Test option is selected the test is run again. The option to restart a test can be selected for as many times as the operator chooses to do so or until the test result is Passed or the ESC, Skip This Test, Fail

This Test, or Stop Testing option is selected.

If the Fail This Test option is selected, the status for the test is displayed as Failed, the status of the test is logged as Failed, and the next test in the sequence will start.

If the Stop Testing option is selected the MITA will return to the main menu.

If Suggest Help is selected more information will be provided that may help to identify the cause of the failure.

The operator will be prompted to select an option and press  to continue.

Self Check Procedure 4-3

Test Invalid

If the Skip This Test option is selected, the test will be bypassed and the status of the test result will be displayed as Test Invalid, the status of the test is logged as Test Invalid, and the next test in the sequence will start.

Selecting ESC any time during the Self Check will display the options Skip This Test, Restart this Test, or

Stop Self Check.

If the Stop Testing option is selected, the status of the test is logged as “Test Invalid”, the remaining tests in the

Self Check that have not been tested are logged as Not

Tested

. Any tests that were completed before “Stop Self

Check” was selected are logged by their status of the test result. The display will return to the Main Menu.

When all enabled Self Check tests are finished, the result of the Self Check tests is displayed.

If the results of the enabled tests are Passed, the Pass

LED will turn on.

If the results of one or more of the enabled tests are Test

Invalid, the Alert LED will turn on.

If the result of any enabled test is Failed, the Fail LED will turn on.

A l e r t S t a t u s I n d i c a t o r

If the result of a test is an Alert, the Alert LED will turn on and the following options to select from are displayed:

Restart This Test

Skip This Test

Stop Testing

Fail This Test

On certain tests, when the result has an Alert status, there is information displayed to recheck a connection or task that could cause a test to be unable to complete.

The operator will be prompted to select an option and press  to continue.

The following describes the process for each of the Self Check tests.

4-4 Mask Integrity Test Accessory (MITA) Model 8120

D r i n k T u b e R e s t r i c t i o n C a l i b r a t i o n

This test is to calibrate the restriction of the Drink Tube with the

DT Adapter.

1. Connect DT adapter to end of DT sample hose.

2. Press  to continue.

The DT Sample Hose restriction is measured and the flow is set.

The result of the DT Restriction Calibration is displayed, the indicating

LED for the test result will turn on, the status of the test result is logged, and the next test will start. (The DT adapter can be removed after the DT Restriction Calibration test is complete.)

D P 1 D P 3 C o m p a r e

This test is to compare the pressure transducers to each other.

1. Remove DT and EV sample hoses.

2. Install DT/EV Bypass Hose.

Self Check Procedure 4-5

3. Press  to continue.

The pressure is set to 6.00 in H

2

O (default) or whatever pressure has

been selected by the user in the

Tech Functions

|

Self Check

Parameters

menu.

Note

It is recommended that the pressure level remain at 6.00in H

2

O during this Self Check test, so that the MITA is tested to the most stringent standards during the Self Checks.

Depending on the make and model of the mask being tested, this pressure value may need to be adjusted during the Test Mask portion. The pressure setting for the Test Mask protocol does not affect the pressure setting for the Self Check parameters.

The DP1 vs. DP3 pressure is checked.

The result of the DP1 DP3 Compare is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.

Note

If the pressure cannot be set, an alert status is displayed. Turn the

Pressure Adjustment Knob (P) until a pressure of 6.00 in. H

2

O (or

the value chosen in the Self Check Parameters menu) is displayed

on the lower portion of the MITA screen.

4-6 Mask Integrity Test Accessory (MITA) Model 8120

D T F l o w / M a s k F l o w C o m p a r e

This test is to compare the Drink Tube and Mask Flow to each other.

1. Unscrew HEPA Filter Cartridge and screw in the 40/74 mm Mask Filter

Plug in its place.

2. Press  to continue

3. Remove the Aerosol Mixer and insert the Mixer Port Stopper into the

Aerosol Mixer Port.

4. Press  to continue.

5. Plug the DT Sample Hose into the Mixer Port Stopper.

6. Press  to continue.

Self Check Procedure 4-7

7. Plug the lower mask inlet on the Headform with the #3 Rubber

Stopper. Press firmly.

8. Press  to continue.

9. Remove the Twin Tube sample hose from Headform and install

Headform Mask Sample Plug.

10. Press  to continue.

11. The flow is set. The DT flow and mask flow are then compared.

12. Remove the 40/74mm Mask Filter Plug and reinstall the HEPA Filter

Cartridge. Tighten it securely. Press  to continue.

13. Remove all Stoppers installed previously and reinstall the Aerosol

Mixer. Press  to continue.

14. Remove the Headform Mask Sample Plug and reinstall the Twin Tube sample hose to Headform Mask Sample Port. Press  to continue.

The result of DT Flow/Mask Flow Compare is displayed, the indicating

LED for the test result will turn on, the status of the test result is logged, and the next test will start.

4-8 Mask Integrity Test Accessory (MITA) Model 8120

D r i n k T u b e L e a k Z e r o T e s t

1. Plug the DT sample hose into the Headform Mask Sample Plug.

2. Press  to continue.

The vacuum is set and the zero leak is checked.

The result of the DT Leak Zero Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.

E x h a l a t i o n V a l v e L e a k Z e r o T e s t

1. Attach the EV adapter to EV Self Check Zero Fixture.

Note

There are different types of EV Adapters. The EV Self Check Zero

Fixture is specific to the EV Adapter. The EV Self Check Zero Fixture is provided, along with the EV Adapter, in the MITA Mask Adapter Kits.

Refer to instruction guide provided with MITA Mask Adapter Kits for

further detail on how to connect the EV and DT adapters.

2. Press  to continue.

The pressure is set and the zero leak is tested.

The result of the EV Leak Zero Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.

Self Check Procedure 4-9

E x h a l a t i o n V a l v e H o s e B l o c k a g e T e s t

1. Make sure the mask end of EV sample hose is not attached to anything.

2. Press  to continue.

3. The blower will start. MITA is now forcing air out through the EV sample hose. The pressure across the EV sample hose must be less than the pass/fail level.

4. The result of the EV Hose Blockage Test is displayed, the indicating

LED for the test result will turn on, the status of the test result is logged, and the next test will start.

5. The DT sample hose and EV adapter can be removed from the self check fixture after the DT and EV leak zero and leak span tests are complete).

B l a d d e r L e a k T e s t

1. Make sure the Headform is installed.

2. Press  to continue.

3. The Headform Bladder is inflated.

Note

When the Bladder is being inflated, the Aerosol Generator will also run, and aerosol will exit from the Aerosol Mixer.

4. Bladder pressure is checked.

5. The result of the Bladder Leak Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.

4-10 Mask Integrity Test Accessory (MITA) Model 8120

M a s k P r o t e c t i o n F a c t o r

1. Ensure the PortaCount Fit Tester is turned on.

2. Ensure the Twin Tube sampling hose, with a 1 inch relief cut on the blue tube, is plugged into Headform base.

3. Plug Mask Bypass Hose into Headform.

4. Cover the Headform with the Hood.

5. Make sure to cover the Aerosol Mixer but not the HEPA filter cartridge.

6. When the PortaCount Fit Tester has finished warm up, and the

procedures discussed in Chapter 3, Set up the PortaCount Respirator

Fit Tester are complete, press  .

7. The protection factor test runs.

8. The procedure for this test is similar to the procedure outlined under

Mask Protection Factor Test in the Test Masks section of this manual.

9. Remove the hood.

Self Check Procedure 4-11

10. Remove the Mask Bypass Hose. Press  to continue.

11. The status of the Mask Protection Factor test is displayed, the indicating LED for the test result will turn on, and the status of the test result is logged.

12. The Self Check tests are finished. The results are displayed and the indicating LED for the tests results will turn on.

13. Press  to continue (this will return to the main menu).

If the overall result of the Self Check is Passed, the unit is ready to continue with Test Masks.

If there is a problem with any of the Self Check tests, identify and correct the problem, then retest. In order for the entire Self Check to be considered a Pass, all of the individual enabled Self Checks must pass without escaping to the main menu during the Self Check process.

4-12 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 5

Te s t M a s k s P r o c e d u r e

This section describes the information for the Test Masks option from the main menu.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Start Mask Testing.

Select using

keys then press .

ESC

For more information on how to prepare the mask and install the mask on

the headform prior to test refer to Chapter 3, Prepare Masks for Test .

The mask protocol used for this testing is determined by the mask type.

The appropriate mask protocol is selected from Select Mask Protocol in the Settings Menu.

The mask test sequence and parameters are set by the Define Mask

Protocol option in the Settings Menu. A password is required to access the Define Mask Protocol settings.

If the mask tested does not have a drink tube valve or exhalation valve to be tested then those tests can be disabled according to the Define Mask

Protocol settings.

Note

The EV Adapters and DT Adapters discussed in the following Test

Masks procedure are provided in the MITA Mask Adapter Kits and are

specific to the make and model of the respirator being tested.

Refer to instruction guide provided with MITA Mask Adapter Kit for further detail on how to connect the EV and DT adapters.

5-1

T e s t M a s k s

To select the Test Masks option, select Test Masks from the main menu and press  .

If the last Self Check test did not pass, or if the Self Check has not been performed since the last power cycle, the message “There are problems with today’s Self Check. Perform Self Check?” is displayed, select an option to Start Self Check, or Skip Self Check and press  .

Drink Tube Flow

Test Masks

Drink Valve Seat

Exhalation Valve Leak

Mask Protection Factor

Drink Tube Flow test.

The DT Sample Hose must be recalibrated.

Press to continue.

ESC

The following test sequence is an example of a typical test sequence for a

CBRN gas mask with a drink tube valve and exhalation valve to be tested, this is the default protocol:

Drink Tube Flow

Drink Valve Seat

Exhalation Valve Leak

Mask Protection Factor

The status for each test will be displayed:

Test Started

Test Disabled

Passed

Failed

Not Tested

The following is an example of the Test Masks procedure using the default protocol settings for a mask:

5-2 Mask Integrity Test Accessory (MITA) Model 8120

Drink Tube Flow

Not all masks require, or will be able, to have the DT Flow tested. This test should only be performed on applicable masks with exhalation valves that can, and ought to be, tested.

1. Plug DT Sample Hose to internal DT mouthpiece.

Example of DT Sample Hose installed on internal DT mouthpiece.

This configuration may vary depending on the mask being tested.

2. Connect DT adapter to external DT valve, press . Instructions displaying where the DT Adapter is to be installed are included with each MITA Mask Adapter Kit.

Example of DT Adapter installed on DT Valve. This configuration may vary depending on the mask being tested.

The flow is set.

The result of the Drink Tube Flow test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.

Test Masks Procedure 5-3

Drink Valve Seat

Not all masks require, or will be able, to have the DT Valve Seat tested.

This test should only be performed on applicable masks with exhalation valves that can, and ought to be, tested.

1. Remove the DT adapter from external DT valve.

2. Keep DT sample hose connected to internal DT mouthpiece. Press  .

The vacuum is set.

The result of the Drink Valve Seat test is displayed (the DT sample hose can be removed after the Drink Valve Seat test is complete).

Exhalation Valve Leak

Not all masks require, or will be able, to have the exhalation valve tested.

This test should only be performed on applicable masks with exhalation valves that can, and ought to be, tested.

Note

When operating the MITA in a low humidity environment is may be necessary to wet the exhalation valve. The masks exhalation valve, when donned by a person under normal operating conditions, would be wetted automatically via the humidity from the person’s exhaled breath.

Wetting the exhalation valve, under low humidity conditions, will simulate the same effect.

1. Connect EV adapter to mask Exhalation Valve. Instructions displaying where the EV Adapter is to be installed are included with each MITA

Mask Adapter Kit.

5-4

Example of EV Adapter installed on mask exhalation valve.

This configuration may vary depending on the mask being tested.

Mask Integrity Test Accessory (MITA) Model 8120

2. Keep connected until mask test finished. Press  .

The pressure is set.

The result of the Exhalation Valve Leak test is displayed, the indicating

LED for the test result will turn on, the status of the test result is logged, and the next test will start.

Mask Protection Factor Test

1. Remove mask filter and install appropriate Mask Filter Plug.

Instructions displaying where the Mask Filter Plug and EV Adapter

(where applicable) are to be installed are included with each MITA

Mask Adapter Kit.

EV Adapter

(if applicable)

40/74 mm Mask

Filter Plug

Example of Mask Filter Plug and EV Adapter installed on mask.

This configuration may vary depending on the mask being tested.

2. If testing a CBRN mask using a typical CBRN Test Mask Protocol, then ensure the EV adapter remains installed on mask during the Protection

Factor Test. The majority of commercial masks do NOT have an EV adapter, and one is NOT used for the Protection Factor Test.

Press  to continue.

3. Mount Mask to the Headform. Refer to Chapter 3, Prepare Masks for

Test for more information.

4. Cover the mask and Headform with the Hood.

Test Masks Procedure 5-5

5-6

Ensure hood covers end of

Ambient Sample Hose (blue)

Ensure Hood covers Aerosol

Mixer, and NOT HEPA Filter

5. Ensure the front of the hood covers end of ambient sample hose (blue) and the back of the hood covers the Aerosol Mixer but not the HEPA filter. Then press  .

The Mask Protection Factor Test will run.

The Mask Protection Factor Test will go through the following steps:

Purging mask

Stabilizing hood particle concentration

Setting mask flow

Measuring ambient concentration

Waiting to sample mask

Sampling mask

Preparing to sample ambient

Measuring second ambient concentration

The result of the mask protection factor test is displayed

If the Mask Protection Factor Test result is Fail, the operator is prompted to

Repeat this Test, Probe for Mask Leak, Fail this Test, Test a Different

Mask, or Stop Testing.

The Tests are finished.

Mask Integrity Test Accessory (MITA) Model 8120

The Result for the Mask Test is displayed, the indicating LED for the test result will turn on, the status of the test result is logged, and the next test will start.

TEST MASKS: Mask A

Drink Tube Flow

Drink Valve Seat

Exhalation Valve Leak

Mask Protection Factor

Passed

Passed

Passed

Passed

Result for

Mask Test

Tests are finished.

Mark PASSED,

Press to test a different mask.

ESC

The Mask can be removed.

To test a different mask, press  .

The Test Masks sequence will repeat, or ESC can be selected to return to the Main Menu.

Test Masks Procedure 5-7

F i n d M a s k L e a k

This section describes the information for the Find Mask Leak option from the main menu.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Probe the mask to find a leak.

Select using

keys then press .

ESC

This option is used to identify a leak in a mask. This can be used for troubleshooting a mask that fails the Test Masks test.

Note

Attempt to re-seat the mask to the headform prior to using the Find Mask

Leak procedure. Allow the bladder to deflate before re-seating the mask.

Reference the instructions found in the Prepare Masks for Test section.

(continued on next page)

5-8 Mask Integrity Test Accessory (MITA) Model 8120

1. To begin the Find Mask Leak option, select Find Mask Leak from the main menu and press  .

2. Make sure the Aerosol Generator is installed.

3. Disconnect the Aerosol Mixer from the Aerosol Generator output if attached.

4. Plug the Aerosol Wand into the Aerosol Generator output.

5. Press  .

6. Ensure the PortaCount Fit Tester is turned on.

7. When the PortaCount Fit Tester finishes warm up, and the steps found

® in the Setup the PortaCount Respirator Fit Tester section have been

completed, press  .

8. Using the aerosol wand, press the button in short bursts (about

1 second) to allow the aerosol to exit, while moving the wand around the mask.

Press button in short bursts

(~1 second)

Test Masks Procedure 5-9

9. Monitor the concentration reading displayed on the MITA screen. As the aerosol enters the leak in the mask, the concentration will increase greatly.

10. Identify and resolve the leak.

Note: There may be more than one source for a leak.

11. When the concentration does not indicate any further leak, mask can be retested using the Test Masks option.

12. Unplug the aerosol wand from the Aerosol Generator.

13. Reconnect the Aerosol Mixer tubing to the Aerosol Generator output.

14. Press  to continue (this will return to the main menu display).

D a t a L o g g i n g

This section describes the information for the Data Logging option from the main menu.

Note

Data Logging is DISABLED by default. To enable Data Logging refer to

the Protected Settings menu.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Select the data logging functions.

Select using

keys then press .

ESC

To access the Data Logging option, select Data Logging from the main menu and press  .

5-10 Mask Integrity Test Accessory (MITA) Model 8120

DATA LOGGING

View Mask Tests

Download All Mask Tests

View Self Checks

Download All Self Checks

Delete Data

Press to continue.

Select one of the following options:

View Mask Tests

Download all Mask Tests

View Self Checks

Download All Self Checks

Delete Data

ESC

View Mask Tests

This option will display (up to) the last 100 mask tests. Press  to select this option.

The mask tests are saved in a numerical sequence with a time and date stamp. The highest test number is the most recent Mask Test completed.

Use the

▲▼ keys to select the Mask Test to view and press .

Download All Mask Tests

This option will download all saved Test Masks records to a connected PC.

Refer to Chapter 8, MITA Communicator Software for more information.

View Self Checks

This option will display (up to) the last 100 self checks. Press  to select this option.

The results of each Self Check are saved in a numerical sequence with a time and date stamp. The highest test number is the most recent Self

Check completed. Use the

▲▼ keys to select the Self Check to view and press  .

Test Masks Procedure 5-11

The result for each self check test for the Logged Self Check data will be displayed. Press  to view.

Download All Self Checks

This option will download all saved Self Check records to a connected PC.

Refer to Chapter 8, MITA Communicator Software for more information.

Delete Data

This option will allow access to delete Mask Tests and Self Checks logged data. Press  to select this option.

Select from the options the data to delete. There will be a prompt to confirm the deletion before the changes are saved.

5-12 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 6

U s e r A d j u s t a b l e

S e t t i n g s

S e t t i n g s M e n u

This section describes the information for the Settings Menu option from the main menu.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Select test protocol and access user settings.

Select using

keys then press .

ESC

To enter the Settings Menu option, select Setting Menu from the main menu and press  .

When Settings Menu option is selected, following will appear on the display screen.

6-1

6-2

SETTINGS MENU

Select Mask Protocol

Define Mask Protocol

Upload Mask Protocols

Aerosol Gen Settings

General Settings

Protected Settings

CBRN

Change which protocol is used for mask test.

Select using

keys then press .

  

ESC

As shown above, the Settings Menu gives the following options.

Select Mask Protocol

Define Mask Protocol

Upload Mask Protocols

Aerosol Generator Settings

General Settings

Protected Settings

Each option is described in the following sections.

Select Mask Protocol

Select Mask Protocol allows user to select a mask test protocol from the available options. MITA offers two default protocols

; title “CBRN” and

“APR”. Users may define and save more protocols under a user defined name (See next section

Define Mask Protocol ).

When the Select Mask Protocol option is highlighted and the  key is pressed, the available Mask Protocol options will be shown on the screen.

Any of the options can be highlighted using

▲▼ keys. When the desired option is highlighted, press  key. Changes Saved will appear momentarily and screen will returned to the Settings Menu.

MITA also provides the user with some helpful shortcut options. For example, in the Settings Menu, when Select Mask protocol is highlighted, one of the available protocol options will be flashing at the right side of the screen. The flashing options can be changed by the use of

keys. Once the desired protocol is flashing, it can be selected using  key.

Changes Saved will appear momentarily and screen will return to the

Settings Menu.

Mask Integrity Test Accessory (MITA) Model 8120

Default Mask Protocol Settings

Mask Tests (Enabled/Disabled)

CBRN

Drink Tube Test Enabled

Exhalation Valve Test

Protection Factor Test

Enabled

Enabled

Protection Factor Test Settings

Mask Vacuum

Plug Exhalation Valve

Protection Factor

CBRN

6 in. H

2

O

Yes

32,000

APR

Disabled

Disabled

Enabled

APR

1 in. H

2

O

No

3,200

The default Mask Protocol settings have been defined for general purpose use by TSI. These test settings represent accepted industry standards but are not specific to any regulations.

The default Protection Factor levels were calculated by taking the inmask flow rate of 16 L/min (during the Protection Factor Test) and dividing this value by the acceptable mask leak rate.

For example, if a mask had an acceptable leak rate of 0.5 sccm, then to calculate the Protection Factor needed take 16 L/min and divide by

0.5 sccm, which equals 32,000.

Define Mask Protocol

Select this option to change the test settings for a pre-defined Mask

Protocol or define a new mask test protocol mask protocol.

Refer to Chapter 8, MITA Communicator Software for more information on

how these protocols can be defined and saved using a PC.

The password required to access this option is “PROTO”. Enter the password, and then press SAVE & EXIT.

The following options are available in the Define Mask Protocol menu.

For each option, MITA then either gives an Enable or Disable option or the option of entering a number.

(Press  to select the option, change the option or enter the value (if required), and press  to make the change):

Name Protocol (Select User Defined in Select Mask Protocol menu before entering this menu)

○ Press  , key pad shows up. Enter the Name for the Protocol using key pad. Press SAVE & EXIT to save the new name.

Drink Tube (DT) Test (not applicable to all mask types)

○ Disable or Enable

User Adjustable Settings 6-3

6-4

Exhalation Valve (EV) Leak Test (not applicable to all mask types)

○ Disable or Enable

Protection Factor (PF) Test

○ Disable or Enable

Set DT Test Parameters.

DT Flow (enter value)

DT flow is controlled by this value during the DT flow test

DT Unplugged Restriction (enter value)

For DT restriction below this value, the DT is flagged as not connected

DT Restriction (enter value)

For DT restriction above this value, the DT is flagged as blocked

DT Leak (enter value) (If DT leak measures above this value, the

DT fails the leak test). Leak rates values can be set as appropriate for your mask. MITA allows a wide range of leak rates to accommodate a variety of available masks.

DT Full Volume (enter value)

Volume of the drink tube from inside the mask up to the automatic drink value

DT Volume to Valve (enter value)

Volume of the drink tube from inside the mask up to the manual drink valve (if any)

DT Vacuum (enter value)

The DT leak test starts at this vacuum

Set EV Test Parameters.

Exhalation Valve Leak (enter value). Leak rates values can be set as appropriate for your mask. MITA allows a wide range of leak rates to accommodate a variety of available masks.

○ Exhalation Valve Test Press (enter value)

Set PF Test Parameters.

Bladder Pressure (enter value)

 Range is 0.2 psi to 1.8 psi.

Mask Flow (enter value)

 Range is 10 L/min to 25 L/min.

Mask Vacuum (enter value)

 Range is 1.0 in. H

2

O to 6.0 in. H

2

O.

Mask Min. Purge Time (enter value)

 Range is 5 Sec to 60 Sec.

Mask Max. Purge Time (enter value)

 Range is 5 Sec to 60 Sec.

Mask Test Presample Time (enter value)

 Range is 10 Sec to 180 Sec.

Mask Min Sample Time (enter value)

The mask sample time is shortened if particle concentration is high, but the sample will be at least this many seconds

 Range is 5 Sec to 120 Sec.

Mask Integrity Test Accessory (MITA) Model 8120

Mask Max Sample Time (enter value)

If the calculated mask sample time exceeds this many seconds, a low particle concentration warning will be displayed

 Range is 30 Sec to 600 Sec.

Protection Factor (enter value)

If the measured Protection Factor is less than this value, red fail turns on. If the measured Protection Factor is higher than this value, green pass light turns on.

 Range is 1 to 999,000 (but could be limited by ambient concentration)

Mask Sample CV (select 0.05 or 0.10)

Coefficient of Variation for the mask sample, Lower CV is more accurate but at lower particle concentrations will lengthen mask sample time

Plug Exhalation Valve (enter value)

Controls whether the Exhalation Valve (EV) must be plugged during Protection Factor Test

 No or Yes

Mask Sample Time Notes

This menu option provides information on how the Mask Sample

Time is calculated and describes the conditions that will effect this value. For more detailed information on this calculation refer to the text found under this menu option on the MITA unit.

The Mask Sample Time, is the time in which a sample is taken from inside the mask during the Mask Protection Factor Test, the length of time is calculated from:

 The required mask protection factor. (PF)

 Ambient aerosol concentration.

 The required accuracy of the mask sample (CV).

Note

A higher PF setting may cause the Mask Sample Time to be extended, and the overall test process may take longer.

A lower CV setting (more accuracy) may cause the test to be longer

A higher aerosol concentration allows the test to be shorter.

Manual Drink Tube valve

○ No or Yes (Yes if there is a manual valve on the drink tube assembly)

User Adjustable Settings 6-5

6-6

Upload Mask Protocols

This function allows the user to upload a Test Mask Protocol, which was created via the MITA menu interface, to a PC with the MITA Communicator

Software installed, where it can then be saved to the PC’s memory. Note, this function does require the MITA to be connected to a PC.

Refer to Chapter 8, MITA Communicator Software for more information on

this function.

The password required to access this option is “MITACOM”. Enter the password, and then press SAVE & EXIT.

Aerosol Generator Settings

Select this option to set the operating parameters of the Aerosol Generator.

The Aerosol Generator is used to generate aerosol during the Self Check,

Test Masks and Find Mask Leak procedures. The Aerosol Generator

Pump Voltage is the voltage setting of the pump that supplies compressed air to the aerosol generator. Pump voltage directly relates to aerosol concentration produced, and increase in voltage will increase the aerosol concentration. This menu also allows the operator to set two different

Aerosol Generator Pump Voltage values:

1. Aero Gen Pump V: Purge

2. Aero Gen Pump V: Test

The purpose of these two voltage settings is to stabilize the aerosol concentration during the Mask Test. It is very desirable that the aerosol concentration measured at the beginning of the Protection Factor test and at the end of the Protection Factor test are similar. This is achieved by setting the “Aero Gen Pump V: Test” slightly (about 1.25 volts) lower than the

Aero Gen Pump V: Purge” voltage.

The recommended ambient aerosol range during operation is

100,000 pt/cc to 300,000 pt/cc.

These voltage values may need to be adjusted depending on the ambient temperatures, especially in colder environments. Use the real-time particle concentrations displayed on the screen to determine which voltage settings are best for each particular environment. While tuning the voltage settings, target a concentration of 150,000 pt/cm

3

. An effective technique is to first remove the hood from the headform and allow the concentration inside to deplete. Make an incremental change to the pump voltage (~0.20 V) and replace the hood. Allow the concentration inside the hood to stabilize for one to two minutes afterwards. Repeat this process until the desired concentration is reached.

Mask Integrity Test Accessory (MITA) Model 8120

Aero Gen Pump V: Purge

This is the voltage setting during the mask purge cycle. At the beginning of each Test Mask function, the blower voltage is set to maximum voltage in order to blow about 50 liters per minute of air though the mask. This is called the mask purge cycle. The air from the mask is mixed with the output of the Aerosol Generator and this mixture is supplied to the Hood.

Since the volume of the hood is about 10 liters, it takes about 12 seconds to get one air exchange. For this reason, the aerosol concentration continues to build up inside the hood. After about 30 seconds, the blower v oltage is set to the “sample mask” mode. In this mode, the blower is supplying about 16 liters per minute of clean air to the mask, the voltage setting for this mode is determined by the “Aero Gen Pump V: Test” value.

This air then exits the mask and mixes with the output of the aerosol generator and enters the Hood.

Aero Gen Pump V: Test

This is the voltage setting during the mask sampling or “sample mask” mode. Normally this will be about 1.25 volts lower than the “Aero Gen

Pump V: Purge”. The difference between two voltage settings can be adjusted to assure similar aerosol concentration at the beginning and at the end of the mask sampling. If the aerosol generator voltages were kept at same value, the aerosol concentration inside the hood would continue to build up during the mask test cycle. If this were to occur, the aerosol concentration at the end of the mask test would be significantly higher than at the beginning of the mask test. This is avoided by reducing the Aerosol

Generator Pump V slightly.

Note

Voltage levels may need to be adjusted to accommodate different ambient and environmental conditions

(continued on next page)

User Adjustable Settings 6-7

6-8

General Settings

This option allows the operator to make changes to the General Settings.

The following General Settings are user adjustable (press  to select the setting, change the option or enter the value (if required), and press  to make the change.):

Beeper

○ Disable or Enable

Contrast

○ 1 through 10

Set Time (used to time stamp the logged data)

Set Date (used to time stamp the logged data)

Time Format

○ 12 hr option is AM or PM Format , 24 hr option is 00:00 to 23:59

Format

Date Format

○ Three options available - MM/DD/YY, DD/MM/YY or YY/MM/DD

Select Units

○ Temp. (°F or °C)

○ Pressure (in. H

2

O, Pa, hPa, kPa, mm. Hg, cm. Hg, in. Hg, mm.

H

2

O, or cm. H

2

O)

○ Baro Press (in. Hg, hPa, kPa, mm. Hg, cm. Hg, cm. H

2

O, or in.

H

2

O)

Number Format

○ Two options available

– XX,XXX.YY or XX.XXX,YY

Show Protection Factor

○ Disable or Enable (Displays current setting, adjustable in Protected

Settings menu)

Allow Skip 2nd Ambient

○ Disable or Enable (Displays current setting, adjustable in Protected

Settings menu)

Logging Enable

Disable or Enable (Displays current setting, adjustable in Protected

Settings menu)

Logging Report Enable

○ Disable or Enable (Displays current setting, adjustable in Protected

Settings menu)

Data Report Length

○ Short or Long (Displays current setting, adjustable in Protected

Settings menu)

Mask Integrity Test Accessory (MITA) Model 8120

Protected Settings

This option will allow access to make changes to the Protected Settings.

The password requi red to access this option is “SHOWPF”. Enter password and then press SAVE & EXIT.

The following Protected Settings are user adjustable (press  to select the setting, change the option or enter the value (if required), and press  to make the change.):

Show Protection Factor

○ Disable or Enable

Allow Skip 2nd Ambient

○ Disable or Enable

Logging Enable

○ Disable or Enable

Logging Report Enable

○ Disable or Enable

Data Report Length

○ Short or Long

T e c h F u n c t i o n s

This section describes the information for the Tech Functions option from the main menu.

MASK INTEGRITY TEST ACCESSORY (MITA)

Setup Instructions

Self Check

Test Masks

Find Mask Leak

Data Logging

Settings Menu

Tech Functions

Advanced functions to test and adjust the MITA.

Select using

keys then press .

ESC

The Tech Functions values are set by the manufacturer. The typical user would not have need to access to the Tech Functions menu.

User Adjustable Settings 6-9

From the Main Menu select the Tech Functions option and press .

The password required to access this option is “TSI”. Enter the password then press SAVE & EXIT.

The following Menu options are accessed in the Tech Functions menu.

Calibration

Manual Controls

View Measurements

Self Check Parameters

PF Array Test Print

PF Concentration Test Print

UART0 CTS enable

UART0 CTS state

UART0 baud rate

UART3 baud rate (UART3 is used to interface to a future accessory device)

Pump Run Hours

Pump Hours Weighted

Reset Pump Run Hours

Blower Run Hours

Reset Blower Run Hours

Test LEDs

Restore Mask Protocols

Restore Self Check Parameters

Restore User Configuration

Set MITA Serial Number

The following describes the information for each of the Tech Functions option.

To access a given option, select it with the

▲▼ keys, and press  .

Most of the options are self-explanatory and are not described below. The options that require more clarifications are described below.

6-10 Mask Integrity Test Accessory (MITA) Model 8120

Calibration

This menu is used to save the calibration values of the components used in

MITA. Select the calibration parameter to change with the

▲▼ keys, change the value by pressing  or using the

 keys, and press  to save change.

Set DT Leak Test Volume (enter value) liters

Set EV Leak Test Volume (enter value) liters

DT Flow Calibration Factor (enter value)

Mask Flow Calibration Factor (enter value)

Thermistor J201 Offset (enter value) °F

Thermistor J202 Offset (enter value) °F

Barometric Pressure Calib (enter value) in.Hg

Pressure Sensor DP1 Calib (enter value)

Pressure Sensor DP3 Calib (enter value)

Pressure Sensor DP5 Calib (enter value)

Manual Controls

This menu is used primarily to troubleshoot MITA. Each component of the

MITA can be independently exercised and the result observed.

Select the option to control:

Apply Manual Settings (press  to Apply Manual Settings)

Zero Pressure Sensors (press  to Zero the Pressure Transducers)

Turn Purge On (press  to Turn Purge On)

Turn Purge Off (press  to Turn Purge Off)

Bladder Inflate (press  to Inflate the Bladder)

For the following options the operator must select Apply Manual Settings and press  to make the control change take effect. “Manual settings

have been applied” will display momentarily and then MITA will return to the MANUAL CONTROLS menu.

Pump Mode (press  to toggle between Off, Fixed V, DT Restriction,

DP1 vs. DP3, DT Flow Actual, DT Flow Std, DT Leak Ctrl, Bladder Infl, or V Rising)

Pump Control Value (press  to set value, This setting must be entered if pump mode set to DT Flow Control, DT Leak Control, or

Bladder Inflation)

Pump Control Voltage (press  to enter the pump control voltage)

Blower Mode (press  to toggle between Off, Fixed V, Full On, Mask

Flow Ctrl, EV Press. Ctrl, and DP3 Ctrl)

Blower Control Value (press  to set the Blower Control Value, this setting must be entered based on the Blower Mode selected previously)

Blower Voltage (press  to enter voltage)

Valve 1 (press  to toggle between Off and On)

User Adjustable Settings 6-11

6-12

Valve 2 (press  to toggle between Off and On)

Valve 3 (press  to toggle between Off and On)

Valve 4 (press  to toggle between Off and On)

Valve 5 (press  to toggle between Off and On)

Valve 6 (press  to toggle between Off and On)

Valve 7 (press  to toggle between Off and On)

Valve 8 (press  to toggle between Off and On)

View Measurements

Select this option to view the current measurements of the instrument.

Self Check Parameters

This menu allows the operator to change the parameters used for pass/fail

values during the MITA Self Check function described in Chapter 4, Self

Check Procedure .

Adjust the following values using

keys then press  to save those changes.

Skip Unused Self Checks (select Enabled or Disabled)

For skipping those Self Checks tests which are not utilized based on the mask configuration, or the defined Test Masks protocol.

DT Sample Hose Max (enter value) in.H

2

O

For DT sample tube restriction above this value, the DT sample tube is flagged as blocked

DT Sample Hose Min (enter value) in.H

2

O

For DT restriction below this value, the DT sample tube is flagged as unplugged

DP1-DP3 Target Pressure (enter value) in.H

2

O

The pressure transducers will be compared at this pressure

DP1-DP3 Tolerance (enter value) %

To pass the self check, the pressure transducers must compare within this tolerance

DT / Mask Target Flow (enter value) SLPM

The flowmeters will be compared at this flow)

DT / Mask Flow Tolerance (enter value) %

To pass the self check, the flowmeters must compare within this tolerance

DT Flow Temp Coefficient

For information/troubleshooting purposes only.

Mask Flow Temp Coefficient

For information/troubleshooting purposes only.

DT Target Vacuum in.H

2

O

The DT leak test starts at this vacuum

Mask Integrity Test Accessory (MITA) Model 8120

DT Zero Leak Volume (enter value) cc.

Volume of the drink tube zero leak

DT Zero Leak Max (enter value) sccm

If leak measures above this value the test fails

EV Target Pressure in.H

2

O

The EV leak test starts at this pressure

EV Zero Leak Max (enter value) sccm

If leak measures above this value, the test fails

EV Blockage Press (enter value) in.H

2

O

If backpressure measures above this value, the test fails

Bladder Test Pressure (enter value) psi

The starting pressure the bladder is inflated to during the bladder self check

Bladder Inflate Time (enter value) sec

The maximum time allowed for the bladder to inflate during the bladder self check

Bladder Decay Pressure (enter value) psi

The maximum pressure the bladder is allowed to decay during the bladder self check

Bladder Decay Time (enter value) sec

The time allowed for the bladder pressure to decay during the bladder self check

Mask Min. Purge Time (enter value) sec

The minimum time required to purge the mask of aerosol concentration

Mask Max. Purge Time (enter value) sec

The minimum time required to purge the mask of aerosol concentration

Mask Test Presample Time (enter value) sec

The Mask PF test will delay for this may seconds before staring the mask sample

Mask Min Sample Time (enter value) sec

The Mask PF test will sample the mask port for at least this many seconds

Mask Max Sample Time (enter value) sec

If the calculated mask sample time exceeds this many seconds, a low particle concentration warning will be displayed

Mask Test Flow (enter value) L/min

The Mask PF test will run at this flow

Mask Vacuum (enter value) in.H

2

O

The Mask PF test will run at this vacuum

Protection Factor (enter value)

The Mask PF must read at least this high to pass the self check using

Mask Bypass Adapter

User Adjustable Settings 6-13

The Tech Functions that require less clarification are mentioned in the table below.

Press Array Test

Print

PF Concentration

Test Print

Press  to enable a special test printout of leak test pressures, transmitted through UART0.

Select whether to transmit ambient aerosol concentration on UART0 during mask Protection

Factor test.

UART0 CTS enable

Select Enable when using a COM port to interface

MITA to a computer. Select Disable when using the

USB-to-Serial converter.

UART0 CTS state

UART0 Baud Rate

Displays transmit state to PC on UART0.

Set the MITA baud rate and the computer baud rate to match when using a COM port to interface MITA to a computer. Also note on the computer, Flow Control should be set to “Hardware”

UART3 Baud Rate

Pump Run Hours

Pump Hours

Weighted

Reset Pump Run

Hours

Blower Run Hours

Reset Blower Run

Hours

Test LEDs

(reserved for future use)

Counts total hours of pump operation

Counts hours of pump operation, weighted by the pump operating voltage.

Press  to reset pump run hours

Counts total hours of blower operation

Press  to Reset the Blower Run Hours

Restore Mask

Protocols

Restore Self Check

Parameters

Press  to test the LEDs. The Name of the LED will be displayed and its LED will light. After the LED is lit, it will stay on until all the LEDs are tested.

Press  to erase all changes made to mask test protocols and restore mask test protocols to factory defaults.

Press  to erase all changes made to self check parameters and restore self check parameters to factory defaults.

Restore User

Configuration

Set MITA Serial

Number

Press  to erase all changes made to user configuration and restore user configuration to factory defaults.

Press  to change the serial number displayed when the MITA is first powered on.

6-14 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 7

M a i n t e n a n c e

S u g g e s t e d M a i n t e n a n c e S c h e d u l e f o r

R o u t i n e M a i n t e n a n c e O p e r a t i o n s

Maintenance Operation Frequency User/Factory

Perform Self Check

Refill oil in Aerosol Generator

Dump oil from Aerosol Mixer

Replace HEPA Filter Cartridge

Clean Hood

Wash Off Oil Residue

Replace Headform Bladder

Recalibrate MITA Unit

Daily

Daily or As Needed

User

User

Daily User

Annually or As Needed User

Monthly

As Needed

As Needed

Annually

User

User

User

Factory

Clean PortaCount Ambient Sample

Port Inlet screen

Monthly User

Cleaning of the hood and washing off of the oil can be accomplished with soapy water or other various non-corrosive commercially available cleaning fluids. There are no specific recommended procedures.

Cleaning of the inlet screen is recommended to remove any accumulation of oil. The steel screen assembly is located behind the Ambient (blue)

Sample port. Remove the Port by turning it counterclockwise. The screen can be pulled out using the wooden dowel supplied with the spare screens in the PortaCount Fit Tester accessory kit. Do NOT damage the gasket by using sharp objects. Use clean compressed air to blow oil away from the end of the screen. Replace the screen using the dowel. Make sure it is fully inserted and replace the Ambient port, screwing clockwise until tight.

7-1

C o n s u m a b l e P a r t s

Description

Emery Oil™ Container – 500 ml

(Poly-Alpha Olefin)

Part Number

801776

Item

HEPA Filter Cartridge (1 installed on

Main Panel, 1 spare)

801772

R e p l a c e m e n t P a r t s

Description

Bladder Kit

(includes 1x Bladder, 2x

Face Sampling Gaskets, 3x

Headform base O-rings)

Part

Number

801769

Aerosol Generator Mounting

Bracket and Thumbscrews

(Qty 4)

801789

Headform Sample Fitting

Refer to MITA Accessory Kit,

P/N 801777 Replacement

Parts

Fuse - 250V, 8.0A

If the fuse (qty. 1 used) needs to be replaced, first identify the original fault, before replacing.

Not available from TSI

Item

7-2 Mask Integrity Test Accessory (MITA) Model 8120

Description

MITA Accessory Kit

( includes Headform Mask

Sample Plug, 40/74mm Mask

Filter Plug, #1 & #3 Rubber

Stoppers, Mask Bypass

Hose, MITA Twin Tube, DT

Sample Hose, DT/EV Bypass

Hose, and Aerosol Mixer.)

Part

Number

801777

Item

Maintenance 7-3

(This page intentionally left blank)

7-4 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 8

M I TA C o m m u n i c a t o r

S o f t w a r e

I n t r o d u c t i o n

The MITA Communicator software is designed to be used with the model

8120 Mask Integrity Test Accessory. MITA Communicator software features include:

Ability to easily create and manage multiple mask protocols.

Uploading from the PC and/or downloading from the MITA user created mask protocols.

Downloading saved Mask Test records and Self Check records from

MITA to the PC.

C o n t e n t s o f M I T A C o m m u n i c a t o r S o f t w a r e

C D - R O M

MITA Communicator software installation files.

MITA Communicator software User’s Manual in PDF format.

Links to the TSI web site ( http://www.tsi.com

).

8-1

I n s t a l l a t i o n

A personal computer running Windows

®

XP (32-bit), or Windows

®

7 (32-bit and 64-bit) operating system is required to install the MITA Communicator software. Only an Administrator can install the MITA Communicator

software.

1. Insert the CD-

ROM “MITA Communicator Software CD” into a

CD-ROM drive.

Note

The CD should automatically start running after about 30 seconds. If it does not, select My Computer and view the root folder on the CD.

Doubleclick the file “autorun.exe.”

2. The following screen will display:

® Windows is a registered trademark of Microsoft Corporation.

8-2 Mask Integrity Test Accessory (MITA) Model 8120

3. When the main installation screen appears, click on Install Software.

The following screen will display:

4. Either accept the default installation folder as displayed, or choose a different preferred installation location. TSI recommends that you accept the default location.

5. Select Next and the following screen will display:

MITA Communicator Software 8-3

6. Select I accept the terms of the License Agreement.

7. Select Next. A similar screen will appear with the TSI license agreement, repeat this step. After both license agreements screens, the following screen will display:

8. Select Next. The next screen will display the progress of the MITA

Communicator installation.

9. Once the installation is complete, the following will display:

8-4 Mask Integrity Test Accessory (MITA) Model 8120

10. Select Finish and the following screen will display:

11. Restart computer to finish installing MITA Communicator software.

M I T A t o P C C o m m u n i c a t i o n s C o n f i g u r a t i o n

Setup

1. Remove the dust cap on the Computer connector on the back of the

MITA. Install the green MITA computer cable.

2. Connect this cable to the 9-pin (male) COM (RS232) port on the personal computer (PC). If the PC does not have a 9-pin serial connector then use the USB to Serial converter to connect with a USB port. Install the drivers for the converter following the instructions

located in Appendix C .

3. Turn the MITA on. Select and open the Tech Functions menu. The password required to access this menu is “TSI”. Enter the password then press SAVE & EXIT.

Configure Tech Functions menu as follows:

If USB to Serial converter is not used, set UART0 CTS Enable to

ENABLE.

If USB to Serial converter is used, set UART0 CTS Enable to

DISABLE.

4. Ensure the UART0 Baud Rate on the MITA Tech Functions screen matches that shown in the MITA Communicator Software Setup tab.

The factory default for both settings is 115200. For slower PCs the

Baud rate may need to be lowered in both locations to ensure data records are transmitted properly.

5. Determine the COM Port number assigned by the PC to the USB-to-

Serial connection. Locate Ports (COM & LPT) in Device Manager. To access Device Manager for Windows

®

XP operating system, go to

Start menu and right-click on My Computer to access System

Properties. On the Hardware tab of the System Properties window

® select Device Manager. To access Device Manager for Windows 7 operating system, go to Start | Control Panel | Device Manager.

MITA Communicator Software 8-5

6.

Right-click on the COM port associated with the USB-to-Serial converter and make sure Flow Control is set to Hardware.

7.

Locate the MITA icon on your Windows

®

desktop or select Programs from the Start menu then go to MITA Communicator and select MITA.

Informational window on MITA Communicator asks to select “UPLOAD

MASK PROTOCOLS

” screen on MITA and enter the password. The password for “UPLOAD MASK PROTOCOLS” screen on MITA is

“MITACOM”. Select OK to proceed.

8.

Go to the Setup tab and verify the COM Port number.

8-6 Mask Integrity Test Accessory (MITA) Model 8120

9. Press the Check Communications with MITA button to initiate communication. A green check should appear momentarily.

10. Exit MITA Tech Functions and proceed with the Settings Menu options

described in the Software Operation section.

MITA Communicator Software 8-7

S o f t w a r e O p e r a t i o n

1. Ensure MITA is turned on and connected to the PC.

2. To open the MITA Communicator software, locate the MITA icon on your Windows

®

desktop or select Programs from the Start menu then go to MITA Communicator and select MITA.

3. When MITA Communicator software starts it displays the following informational window. Select OK to proceed.

4. Communication can be verified from the Software Setup tab. Press on

Check Communications with MITA and verify the green check mark momentarily appears. If the green check mark never appears, make

sure the configuration steps outlined in the MITA to PC

Communications Configuration section are complete.

5. Proceed to use the MITA Communicator software functionality:

Download Mask Test data or Edit Mask Protocols. Note that the software will report “Error in communicating with MITA” when MITA is not on the expected screen and it will prompt for the correct screen.

8-8 Mask Integrity Test Accessory (MITA) Model 8120

Download Mask Test Data

The Download Mask Test Data tab in the MITA Communicator software allows the user to download logged Test Mask data and logged Self Check data from the MITA device.

Download All Tests from MITA

Downloads all of the Mask Test and Self Check data logged on the MITA device.

Save Mask Test

Data to File

Saves the Mask Test data and the Self Check data to a “.TSV” (Tab Separated Values) file. This file can then be imported into various commercially available spreadsheet programs.

MITA Communicator Software 8-9

Edit Mask Protocol

The Edit Mask Protocol tab in the MITA Communicator software allows the user to create new, and edit existing, Test Mask protocols. These user defined protocols can then be uploaded to, or downloaded from, the MITA device. The Edit Mask Protocol screen will be blank when first opening this tab in MITA Communicator, or after pressing the New Mask Protocol button.

Note: These options are password protected on MITA, refer to Chapter 6:

User Adjustable Settings for passwords and additional information.

Select Mask

Protocol Name

Select previously saved Test Mask protocols from the drop down menu.

New Mask Protocol

Clears all Test Mask protocol fields so that a new protocol can be created.

Download Mask

Protocol from MITA

Upload Mask

Protocol to MITA

Downloads current Test Mask protocols saved on the MITA device to the MITA Communicator software.

Uploads current Test Mask protocols from the

MITA Communicator software to the MITA device.

Read Mask Protocol from Disk

Save Selected Mask

Protocol to Disk

Populates the Test Mask protocol fields with test parameters from protocols saved on the PC.

Saves selected Test Mask protocol to the PC under the “Mask Protocol” folder (by default).

When a Test Mask protocol is saved to disk, it is saved under the same name as

“Mask Protocol

Name” given in the Setting column of the Mask

Protocol Name row.

All parameters in the Edit Mask Protocol tab can be edited. In order to save a Test Mask protocol to disk under a new name, edit the Mask Protocol

Name field in the Setting column and then press the Save Selected Mask Protocol to Disk button.

8-10 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 9

P a c k i n g a n d S h i p p i n g

1. Remove the Hood.

2. Wipe off any oil residue from the Hood.

3. Collapse the Hood.

4. Disconnect the Twin Tube sample hose from the Headform.

5. Disconnect the power and communication cables to the PortaCount Fit

Tester.

6. Remove the Headform.

7. Disconnect the Aerosol Generator (when storing, the aerosol generator must be stored dry and empty, so the oil doesn’t leak into the MITA.

The oil from the Aerosol Generator can be returned to the Emery Oil

Container).

8. Disconnect the DT sample hose.

9. Disconnect the EV Adapter.

10. Disconnect the PortaCount Fit Tester cable.

11. Disconnect the power supply.

12. Disconnect the power cable.

13. Return the components back to the accessory kit, or case (hood is stored on top of the closed cover panel in the lower case).

14. Secure the fasteners for the cover panel in the lower half of the case.

15. Place the hood on the cover panel in the lower case.

16. Re-install the dust caps for the connectors on the back of the MITA CEU.

17. Place the base unit of the

MITA onto the lower part of the case and secure the latches. Make sure the CEU is opposite the hood when stored.

18. Store the PortaCount Fit Tester as instructed by the PortaCount Fit

Tester manual.

9-1

(This page intentionally left blank)

9-2 Mask Integrity Test Accessory (MITA) Model 8120

C H A P T E R 1 0

Tr o u b l e s h o o t i n g

Problem

Does not power on

Headform Bladder does not inflate or reach pressure

Low Aerosol Concentration

(less than 25,000 pt/cc)

Most error messages displayed on the MITA include a description of the error and on screen hints for helping to resolve it. This section provides additional troubleshooting information related to the following issues:

Possible Cause Action

AC Adapter not plugged into unit or AC outlet. Connect AC Adapter.

Bladder has leak.

Bladder has pulled away from Headform.

Headform not fully seated.

Replace Bladder.

Reseat Bladder.

Make sure Headform is fully seated.

Low on alcohol.

Hoses are reversed on Twin Tube

Assembly.

Twin Tube Assembly is kinked, pinched, or blocked.

Moisture build-up inside the Twin Tube sample tubing.

Refer to the PortaCount User’s Manual for troubleshooting the Low Particle message.

Possible PortaCount Fit Tester related issues include:

Inferior or contaminated alcohol.

Replenish alcohol.

Verify the hoses are connected properly to the PortaCount Fit Tester.

Straighten out the Twin Tube Assembly or remove the obstruction.

Change Alcohol Wick inside the

Alcohol Cartridge. Dump old alcohol from the Alcohol Fill Capsule and add fresh alcohol. Run 2 hours to dry optics

(remove the alcohol cartridge and install storage cap).

Change Alcohol Wick inside the

Alcohol Cartridge. Use only approved alcohol (99.5 % or better isopropyl).

Plugged internal nozzle.

Incorrect (blue/clear) Twin Tube sample tubing being used.

MITA Pump Voltage too low.

See Nozzle Cleaning in Service and

Maintenance chapter of the PortaCount

Fit Tester Operators Manual.

Ensure that the MITA supplied blue/clear tubing is used, NOT the blue/clear tubing supplied by the

PortaCount Fit Tester. The opening for the blue (Ambient Sample) tubing must be located within the Hood during the

Protection Factor Test.

Increase pump voltage. Refer to

Aerosol Generator Settings found

under the Settings menu.

10-1

Problem

Low Aerosol Concentration

(less than 25,000 pt/cc)

continued

Possible Cause

Restriction in Orifice of Aerosol Generator.

Clogged Aerosol Mixer.

Aerosol Generator Inline Coarse Filter

Plugged.

Action

Clean or Replace orifice in Aerosol

Generator. Isopropyl Alcohol can be utilized as a cleaning agent.

Clean the Aerosol Mixer.

Clean or Replace the Aerosol Generator inline coarse filter (p/n 1602088).

High Aerosol Concentration

(more than 500,000 pt/cc)

“Unexpected Response” or

“Portacount did not respond” displayed on screen

Alert LED is illuminated

EV Leak Zero Test failure

There was an ambient change in temperature greater than 20°F (6.6°C) from the MITA’s storage location to operating location.

Pump Voltage too high.

Wait at least one hour before operating to allow the internal temperature of the MITA to equalize.

PortaCount Pro/Pro+ is not tab/screen. on the “Activities”

PortaCount

®

fit tester Interface Cable or the

USB-to-Serial adapter is disconnected.

Decrease pump voltage. Refer to Aerosol

Generator Settings found under the

Settings menu.

Touch the “Activities” tab on the PortaCount

Pro/Pro+ touch screen and retry.

Check the communication cables and retry.

Note: On the Model 8030 or 8038 this may require a 7-second delay while the PortaCount Fit Tester

reinitializes the USB cable.

Skipped Self Check.

Skipped Tests.

Rerun a Self Check .

Run all tests (if applicable) or adjust Self

Check parameters so

Skip Unusued Self

Check is disabled

.

Rerun a Self Check .

Self Check Params were changed but a new

Self Check with a Pass result was not performed.

Self Check Fail, LED during Mask Test only.

Rerun a Self Check .

There was an ambient change in temperature greater than 20°F (6.6°C) from MITA’s storage location to operating location

Wait at least one hour before operating to allow the internal temperature of the MITA to equalize.

Leak in the Exhalation Valve Adapter

O-ring on EV Adapter has dried out.

Disconnect the EV Adapter (yellow connection) from the MITA. Rerun the EV

Leak Zero Test.

A passed test at this point signifies a potential leak in the EV Adapter. Replace the EV Adapter.

A failure, with the EV Adapter removed, could signify an internal issue with the

MITA.

Apply a small amount of O-ring grease or moisture to the O-ring on the EV Adapter.

10-2 Mask Integrity Test Accessory (MITA) Model 8120

Problem

DT Leak Zero Test failure

DT Flow Test failure

Protection Factor Test failure or Excessive Leak.

DT flow calibration was skipped during Self

Checks or a different adapter was used.

Dry Exhalation Valve.

Mask not properly fitted to Headform or a fold in the bladder.

1” H

2

O cannot be achieved when adjusting the ∆P valve.

Lost data records during download from MITA to computer

Possible Cause

Leak in the Drink Tube Adapter Hose

Pressure drop in the flow path has increased.

Mask not properly fitted to Headform or a fold in the bladder.

Action

Disconnect the DT Adapter Hose (orange connection) from the MITA. Rerun the DT

Leak Zero Test.

A passed test at this point signifies a potential leak in the DT Adapter Hose.

Replace the DT Adapter Hose.

A failure, with the DT Adapter Hose removed, could signify an internal issue with the MITA.

Recalibrate DT flow by running the Self

Checks.

Wet the sealing surface of the Exhalation

Valve. This better replicates real-life operations.

Refit mask to Headform. Allow bladder to deflate before refitting.

Use Aerosol Wand to locate leak, refer to

Find Mask Leak section.

Try different bladder pressures.

Replace the HEPA filter.

Remove the headform and observe the three exposed ports. One has a screen. If particulate matter has built up on the screen, remove contaminants with a lint free swab.

Refit mask to Headform. Allow bladder to deflate before refitting.

Use Aerosol Wand to locate leak, refer to

Find Mask Leak section.

Try different bladder pressures.

Lower baud rate setting on MITA and

computer. Refer to MITA-to-PC

Communications Configuration .

Troubleshooting 10-3

T e c h n i c a l C o n t a c t s

If you have any difficulty installing the Model 8120, or if you have technical or application questions about this instrument, contact an applications engineer at TSI Incorporated, 1-800-874-2811 (USA) or

(651) 490-2811 or e-mail [email protected]

.

If the Model 8120 does not operate properly, or if you are returning the instrument for service, visit our website at http://rma.tsi.com

, or contact

TSI Customer Service:

TSI Incorporated

500 Cardigan Road

Shoreview, MN 55126 USA

Phone: +1-800-874-2811 (USA) or +1 (651) 490-2811

E-mail: [email protected]

TSI GmbH

Neuköllner Strasse 4

52068 Aachen

GERMANY

Telephone: +49 241-52303-0

Fax: +49 241-52303-49

E-mail:

Web: [email protected]

www.tsiinc.de

TSI Instruments Ltd.

Stirling Road

Cressex Business Park

High Wycombe, Bucks

HP12 3ST

UNITED KINGDOM

Telephone: +44 (0) 149 4 459200

Fax: +44 (0) 149 4 459700

E-mail: [email protected]

Web: www.tsiinc.co.uk

10-4 Mask Integrity Test Accessory (MITA) Model 8120

A P P E N D I X A

S p e c i f i c a t i o n s

Table A-1 contains the operating specifications for the Model 8120 Mask

Integrity Accessory (MITA). These specifications are subject to change without notice.

Overall Mask Integrity Test

Technique ........................................

Aerosol Detector ..............................

Protection Factor Range ..................

Mask Flow Rate ...............................

Test Pressure ..................................

Aerosol leak test on headform

PortaCount Respirator Fit Tester models; 8020, 8020M, 8030 or 8038

(sold separately)

1 to 999,000

Adjustable, 10 to 25 L/min

Adjustable, -1 to -6 in. H

2

O

Exhalation Valve Test

Technique ........................................

Pass/Fail Criterion ...........................

Test Pressure ..................................

Pressure decay

Adjustable, 5 to 50 cm

3

/min

Adjustable, 0.5 to 1.5 in. H

2

O

Drink Tube Leak Test

Technique ........................................

Pass/Fail Criterion ...........................

Test Pressure ..................................

Pressure decay

Adjustable, 0.2 to 1 cm

3

Adjustable, 4 to 6 in. H

2

/min

O

Drink Tube Flow Test

Technique ........................................

Pass/Fail Criterion ...........................

Test Flow Rate ................................

Leak Location Detection

Technique ........................................

Aerosol .............................................

Aerosol Detector ..............................

Pressure drop at known flow rate

Adjustable, 0.5 to 3 in. H

Aerosol generation with aerosol wand and particle counter

Emery Oil (PAO)

PortaCount Respirator Fit Tester models; 8020, 8020M, 8030 and

8038 (sold separately)

2

O

Adjustable, 1.5 to 2.5 L/min

Operating/Storage Conditions

Operating Temperature ...................

Operating Humidity ..........................

Max. Operating Altitude ...................

Storage Temperature ......................

32° to 120°F (0° to 38°C)

0 to 90% RH

10,000 ft. (3,000 m)

-40° to 160°F (-40° to 70°C)

A-1

User Interface

Display ..............................................

Keypad .............................................

LED Indicators ..................................

5.7 in. diagonal (320 x 240 pixels) monochrome LCD (backlit)

Membrane switch

Power, pass, fail, aerosol, and alert

Physical (not including PortaCount Fit Tester)

Instrument Size ................................

Carrying Case Size (W x D x H) .......

Weight ..............................................

Power ...............................................

26 in. wide x 20 in. deep x 16 in. high (66 cm wide x 50 cm deep x

40 cm high) carrying case top lid with headform installed

ATA certified, 26 in. x 20 in. x 22 in.

(66 cm x 50 cm, x 56 cm)

65 lbs (29.5 kg) with carrying case and accessories

100 to 240 VAC, 50/60 Hz, also supplies power to PortaCount Fit

Tester

Data Storage Capabilities Range

4,000 mask tests and 100 Self Check tests

MITA Communicator Software

User programmable mask test protocols and logged data downloading.

Minimum PC hardware requirements are Microsoft

®

Windows

®

XP, or

Windows

®

7 (32- and 64-bit) software.

* The MITA requires connection to a PortaCount Respirator Fit Tester (sold separately).

** Other fixtures and adapters to accommodate additional gas masks and full face respirators are possible. Contact TSI for further information.

Model 8120 Mask Integrity Tester is patented under U.S. Patents No. 8,312,761 and 8,621,914. Additional patents are pending.

TSI, the TSI logo, and PortaCount are registered trademarks of TSI Incorporated.

Microsoft

®

, Windows

®

XP, Windows

®

7, are trademarks of Microsoft Corporation.

A-2 Mask Integrity Test Accessory (MITA) Model 8120

A P P E N D I X B

H o w t o D e t e r m i n e

M a s k D T Vo l u m e

The mask DT volume is determined by injecting known volume of water accounting for any extra volume added due to adapters. Following is the procedure to determine mask DT volume:

1. Draw distilled or filtered water in to syringe and fill it with a known volume of water (10 ml or higher)

2. Connect the DT adapter to the mask DT

3. Hold the other end of the drink tube vertically up so that you can see the injected water as it starts to overflow

4. Start injecting water in to the DT adapter slowly until water starts to overflow on the other end of the DT

5. Measure the volume of water injected in to the DT. This is the volume of the DT adapter + DT

6. Remove the DT from the mask

7. Repeat the steps 4-5 for the DT adapter alone

8. Subtract the volume of DT adapter + DT volume from DT adapter alone to determine the DT volume.

9. Enter the DT volume for the Define Mask Protocol DT Full Volume value.

If the Mask has a Manual Valve, determine the DT Volume to Manual

Valve value in a similar manner.

B-1

(This page intentionally left blank)

B-2 Mask Integrity Test Accessory (MITA) Model 8120

A P P E N D I X C

S t a r Te c h

F T D I D r i v e r

I n s t a l l a t i o n

W i n d o w s

®

X P O p e r a t i n g S y s t e m

1. Insert the StarTech

Driver Installation CD into your computer.

2. Plug the StarTech USB to Serial Adapter Cable into your computer. It is not necessary to connect to MITA at this point.

3. The Found New Hardware Wizard auto-launches.

4. Select No if prompted to search web.

5. Select Next to install the driver for the USB serial converter.

6. The Found New Hardware Wizard auto-launches a second time.

Select Next to install the driver for the USB Serial Port.

StarTech is a trademark of Star Technologies, Bowling Green, KY

C-1

7. Go to Start menu and right-click on My Computer to access System

Properties. On the Hardware tab select Device Manager.

C-2

8. Locate Ports (COM & LPT).

Mask Integrity Test Accessory (MITA) Model 8120

9. Determine the USB Serial Port COM number assigned for the adapter.

This will vary by computer.

W i n d o w s

®

7 O p e r a t i n g S y s t e m

1. Insert the StarTech Driver Installation CD into your computer.

2. Plug the StarTech USB to Serial Adapter Cable into your computer. It is not necessary to connect to MITA at this point.

3. Access Device Manager: Start | Control Panel | Device Manager.

4. Locate Ports (COM & LPT).

5. Determine the USB Serial Port COM number assigned to the adapter.

This will vary by computer.

Note

: Depending on your computer’s Windows 7 operating system configuration, the drivers may not install automatically and the following steps will be needed to complete installation.

6. Access Device Manager: Start | Control Panel | Device Manager.

StarTech FTDI Driver Installation C-3

7. Locate Other devices | FT232R USB UART.

8. Right-click to access FT232R USB UART properties.

(continued on next page)

C-4 Mask Integrity Test Accessory (MITA) Model 8120

9. Select Update Driver

10. Select Browse my computer for driver software.

StarTech FTDI Driver Installation C-5

11. Browse to the folder containing the Windows 7 FTDI driver. The folder structure may change; refer to the StarTech adapter instructions for current information.

12. Click OK to start driver installation.

13. Access Device Manager: Start | Control Panel | Device Manager.

14. Locate Other devices | USB Serial Port.

15. Right-click to access USB Serial Port properties.

C-6 Mask Integrity Test Accessory (MITA) Model 8120

16. Select Update Driver...

17. Select Browse my computer for driver software.

StarTech FTDI Driver Installation C-7

18. Browse to the folder containing the Windows 7 FTDI driver. The folder structure may change; refer to the StarTech adapter instructions for current information.

19. Click OK to start driver installation.

C-8

20. Access Device Manager: Start | Control Panel | Device Manager.

21. Locate Ports (COM & LPT).

22. Determine the USB Serial Port COM number assigned to the adapter.

This will vary by computer.

Mask Integrity Test Accessory (MITA) Model 8120

I n d e x

4

40/74 mm mask filter plug, 5-5

A

accessories optional, 2-6 standard, 2-1 acronyms, 1-2 aero gen pump v-purge, 6-7 aero gen pump v-test, 6-7 aerosol generator, 3-9 aerosol generator mounting bracket,

3-9 aerosol generator settings, 6-6 aero gen pump v-purge, 6-7 aero gen pump v-test, 6-7 aerosol mixer, 5-6 aerosol mixer port, 3-10, 4-7 aerosol wand pressing button, 5-9 aerosol wand into aerosol generator output, 5-9 alert status indicator, 4-4

B

back view of CEU and main panel, 2-7 bladder leak test, 4-10 blower run hours, 6-14

C

calibration, 6-11

CBRN test mask protocol, 5-5 cleaning inlet screen, 7-1 clearing PortaCount hose connected to mask sample port, 3-13 configuring tech functions menu, 8-5 connecting DT adapter to DT sample hose, 4-5 connecting power line, 2-8 consumable parts, 7-2 covering aerosol mixer, 4-11 covering headform with hood, 4-11

D

data logging, 5-10 data logging screen, 5-10, 5-11 delete data, 5-12 download all mask tests, 5-11 download all self checks, 5-12 view mask tests, 5-11 view self checks, 5-11 data storage capabilities range, A-2 define mask protocol, 6-3 delete data, 5-12 determine mask DT volume, B-1 display panel, 3-1 download all mask tests, 5-11 download all self checks, 5-12 download mask test data, 8-9

DP1 DP3 compare, 4-5 drink tube, 3-7, (see also DT) drink tube flow test, A-1 drink tube leak test, A-1 drink tube test, 3-13 drink valve. (see also DV)

DT adapter installed on DT valve, 5-3

DT adapter to external DT valve, 5-3

DT flow, 5-3

DT flow/mask flow compare, 4-7

DT leak zero test, 4-9

DT restriction calibration, 4-5

DT sample hose, 3-7, 4-7

DT sample hose installed on internal

DT mouthpiece, 5-3

DT sample hose to DT mouthpiece,

5-3

DT sample hose to mixer port stopper,

4-7

DT/EV bypass hose, 4-5

DV seat, 5-4

E

edit mask protocol, 8-10

EV adapter, 3-7, 5-5

EV adapter installed on mask exhalation valve, 5-4

EV adapter sample hose, 3-7

EV adapter to mask EV, 5-4

EV adapters, 4-9

EV hose blockage test, 4-10

EV leak, 5-4

EV leak zero test, 4-9

EV self check zero fixture, 4-9 exhalation valve, 3-7, (see also EV) exhalation valve test, 3-13, A-1

F

failed, 4-3 find mask leak, 5-8 find mask leak screen, 5-8 front view of MITA, 2-7

G

general settings, 6-8 getting to know the MITA, 3-1

H

headform mask sample plug, 4-8 help, ix

HEPA filter, 5-6

HEPA filter cartridge, 3-8 hood covering end of ambient sample hose, 5-6

I

–J–K initial display screen, 3-2 inlet screen cleaning, 7-1 interface cable, 3-6 introduction, 1-1

L

leak location detection, A-1 lower mask inlet with rubber stopper

#3, 4-8

M

main menu, 3-1 main menu screen, 3-2 maintenance cleaning inlet screen, 7-1 schedule, 7-1 manual controls, 6-11 manual history, ii manual organization, ix mask adapter kits, 2-6 mask bypass hose into headform,

4-11 mask DT volume determining, B-1 mask filter plug and EV adapter installed on mask, 5-5 mask protection factor, 4-11, 5-5 mask protection factor test, 5-6 mask to headform, 3-14

MITA, A-2

MITA communicator software, 8-1

CD, 8-1 download mask test data, 8-9 edit mask protocol, 8-10 installation, 8-2

MITA communicator software screen communicator, 8-3 installation, 8-2 installation complete, 8-4 license agreement, 8-3

MITA to PC communications configuration setup, 8-5 mixer port stopper, 4-7

Index-1

N

not tested, 4-3

O

operating conditions, A-1 optional accessories, 2-6 overall mask integrity test, A-1 overview, 1-1

P

–Q packing, 9-1 packing list, 2-1 parts identification, 2-1 passed, 4-3

PF concentration test print, 6-14 physical properties, A-2

PortaCount fit tester, 1-1

PortaCount interface cable, 3-11 power line, 2-9 power up instructions, 2-8 prepare masks for test, 3-13 press array test print, 6-14 pressure adjustment knob, 4-6 product registration, ii protected settings, 6-9 pump hours weighted, 6-14 pump run hours, 6-14 purpose, ix

R

r

eader’s comments sheet removing hood, 2-8 replacement parts, 7-2 reset blower run hours, 6-14 reset pump run hours, 6-14 restore mask protocols, 6-14 restore self check parameters, 6-14 restore user configuration, 6-14 rubber stopper #1 into aerosol mixer port, 4-7 rubber stopper #3, 4-8

S

safety and precautions, v self check parameters, 6-12 self check procedure, 4-1 self check screen, 4-1, 4-2 bladder leak test, 4-10

DP1 DP3 compare, 4-5

DT flow/mask flow compare, 4-7

DT leak zero test, 4-9

DT restriction calibration, 4-5

EV hose blockage test, 4-10

EV leak zero test, 4-9 mask protection factor, 4-11 set MITA serial number, 6-14 set up aerosol generator, 3-9 set up cables and hoses, 3-6 set up instructions, 3-5 settings menu, 6-1 settings menu screen, 6-1, 6-2 aerosol generator settings, 6-6 define mask protocol, 6-3 general settings, 6-8 protected settings, 6-9 select mask protocol, 6-2 upload mask protocols, 6-6 setup instructions screen, 3-2, 3-5 prepare masks for test, 3-13 set up aerosol generator, 3-9 set up cables and hoses, 3-6 set up the PortaCount Respirator

Fit Tester, 3-11 shipping, 9-1 softkey buttons, 3-3 specifications, A-1 standard items, 2-1

StarTech FTDI driver installation, Windows 7, C-3 installation, Windows XP, C-1 storage conditions, A-1 submitting comments, x system components, 2-7

T

tech functions, 6-9 manual controls, 6-11 self check parameters, 6-12 view measurements, 6-12 tech functions menu, 8-5 tech functions screen, 6-9 calibration, 6-11 test disabled, 4-3 test invalid, 4-4 test LEDs, 6-14 test masks, 5-2 test masks procedure, 5-1 test masks screen, 5-1, 5-2

DT flow, 5-3

DV seat, 5-4

EV leak, 5-4 mask protection factor, 5-5 results, 5-7 test started, 4-3 troubleshooting, 10-1 twin tube sampling hose, 4-11

U

UART0 CTS enable, 6-14

UART0 CTS state, 6-14

UART3 baud rate, 6-14 unpacking, 2-1 instructions, 2-8 upload mask protocols, 6-6 usb to serial converter, 2-5 usb to serial converter to DB9, 3-11 user adjustable settings, 6-1 user interface, A-2

V

view mask tests, 5-11 view measurements, 6-12 view self checks, 5-11

W

–X–Y–Z warranty, iii

Index-2 Mask Integrity Test Accessory (MITA) Model 8120

R e a d e r ’s C o m m e n ts S h e e t

Please help us improve our manuals by completing and returning this questionnaire to the address listed in the

“About This Manual” section. Feel free to attach a separate sheet of comments.

Manual Title:

Mask Integrity Test Accessory (MITA) Model 8120 Operator’s Manual P/N 6006153

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TSI Incorporated

– Visit our website www.tsi.com for more information.

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Tel: +44 149 4 459200

Tel: +33 1 41 19 21 99

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P/N 6006153 Rev. G

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©2015 TSI Incorporated

Tel: +91 80 67877200

Tel: +86 10 8219 7688

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Printed in U.S.A.

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