User manual | Cissell L44 CD42G, L44 FD42G, L44 KD42G, L44 RD42G, L44 CD42S, L44 KD42S, L44 CD42E, L44 KD42E Laundry Dryer Maintenance/Service Manual

MANUFACTURING COMPANY

MAINTENANCE/SERVICE

110 lb. Laundry Dryer

GAS

L44CD42G

L44FD42G

L44KD42G

L44RD42G

MODELS

STEAM

L44CD42S

L44KD42S

ELECTRIC

L44CD42E

L44KD42E

CISSELL MANUFACTURING COMPANY

HEADQUARTERS

831 SOUTH FIRST ST.

P.O. BOX 32270

LOUISVILLE, KY 40232-2270

MAN4M

PHONE: (502) 587-1292

SALES FAX: (502) 585-3625

SERVICE/PARTS FAX: (502) 681-1275

THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.

9/98 1C D0521

IMPORTANT NOTICES—PLEASE READ

For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference.

WARNING: For your safety, the information in this manual must be followed to minimize

the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.

- Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliances.

• Do not touch any electrical switch; do not use any phone in your building.

• Clear the room, building, or area of all occupants.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach the gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a prominent location. This information can be obtained from the local gas supplier.

WARNING: Wear Safety Shoes to prevent injuries.

WARNING: Purchaser must post the following notice in a prominent location:

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING: A clothes dryer produces combustible lint and should be exhausted outside the building. The dryer and the area around the dryer should be kept free of lint.

WARNING: Be safe, before servicing machine, the main power should be shut off.

Page 2M

WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials.

Do not put into this dryer flammable items such as baby bed mattresses, throw rugs,undergarments

(brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried.

WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.

WARNING: Do not operate without guards in place.

WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.

WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacturer’s parts may be used.

WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and reduces the possibility of spontaneous combustion.

WARNING: Be Safe - shut main electrical power and gas supply off externally before attempting service.

WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer.

FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH THESE LIQUIDS

INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER..

WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.

WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on.

WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics.

WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturer’s instructions.

Page 3M

CISSELL DRYER WARRANTY

The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of two (2) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than two (2) years due to normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which the two (2) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.

With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.

Cissell’s total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissell’s negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f.o.b. Cissell’s factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.

The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed.

No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.

CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING

THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR

PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN

LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES

ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE

MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS.

For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor cannot be reached, contact Cissell.

IDENTIFICATION NAMEPLATE

The Identification Nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate.

Page 4M

TABLE OF CONTENTS

110 LB. LAUNDRY DRYER

MAINTENANCE/SERVICE MANUAL

PAGE

Model Numbers & Company Address .............................................................................. 1M

Important Notices ...................................................................................................... 2M-3M

Dryer Warranty ................................................................................................................ 4M

Table of Contents ............................................................................................................. 5M

Warnings, Cautionary Notes and Symbols ................................................................. 6M-7M

Direct Spark Ignition System ..................................................................................... 8M-9M

General Maintenance ............................................................................................. 10M-11M

Burner Air Inlet Shutters Adjustment ..................................................................... 12M-13M

Basket Alignment .................................................................................................. 14M-15M

Shimming the Basket and Spider Assembly .................................................................... 16M

Air Switch Adjustment ................................................................................................... 17M

Dryers with Reversing Control Timer ................................................................... 18M-19M

Large Gear Reducer Maintenance .................................................................................. 20M

Front Panel and Door Assembly ..................................................................................... 21M

Dryer - Front View ................................................................................................ 22M-23M

Double Motor Model ............................................................................................ 24M-25M

Duct Work Assembly ..................................................................................................... 26M

Basket and Sensor Assembly .......................................................................................... 27M

Temperature Assembly ................................................................................................... 28M

Fan Motor Mount Assembly ........................................................................................... 29M

Air Switch and Thermostat Assembly ............................................................................ 30M

Large Gear Reducer with Bronze Teeth ......................................................................... 31M

Non-Reversing Control Panel Assembly ........................................................................ 32M

Permanent Press Control Panel Assembly ...................................................................... 33M

Control Panel and Access Door Assembly ..................................................................... 34M

Reversing Control Box Assembly .................................................................................. 35M

Gas Heating Unit ................................................................................................... 36M-39M

Steam Bonnet ......................................................................................................... 40M-41M

Electric Heating Unit ............................................................................................. 42M-43M

Ordering Overload Heaters for Overload Relays .......................................................... 44M

Page 5M

SYMBOLS

The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys.

Symbol Description Part/Measurement

NOTE!

Hot! Do Not Touch

Heiß! Nicht Beruhren

Haute temperature! Ne pas toucher

Caliente! no tocar dangerous voltage tension dangereuse

Gefährliche elektrische

Spannung tension peligrosa on marche

Ein conectado off arrêt

Aus desconectado start demarrage

Start arranque de un movimiento emission of heat in general

êmission de chaleur en general

Warmeabgabe allgemein emisión de calor cooling refroidissement

Kühlen enfriamiento

Page 6M

Symbol

SYMBOLS

Description rotation in two directions rotation dans les deux sens

Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation

Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha

Part/Measurement

End of Cycle caution attention

Achtung atencion; precaucion

Page 7M

OPERATION OF THE

NORTON IGNITION

SYSTEM

Operation of the Norton Ignition System

Power to the ignition system is 120 volts. It is rated voltage or on higher voltage machines the 120 volts is from a transformer. The ignition system is powered through a timer or coin meter and a thermostat which calls for heat.

The two gas valves are plumbed into a single gas line and both must open before the gas can flow into the burners.

The following diagrams are line to line schematics of the ignition system.

The numbers 4, 7, 3, 9, and letters A and B are terminals on the ignition relay.

FIGURE 1

NORTON IGNITION SYSTEM

Figure 1 (Start of Cycle)

Step #1

a.

The Safety Gas Valve is connected across the lines and opens immediately as soon as a need for heat is indicated by the thermostat.

b.

The Ignition Relay Coil is energized through the normally closed (NC) contacts of the Radiant

Sensor and the NC contacts of the relay. NOTE: Figure 1 shows the electrical circuit of the relay just before it is energized. Figure 2 shows the circuit a moment later.

c.

The igniter is energized through the NC contacts of the Radiant Sensor.

d.

The Operating Gas Valve is connected such that the same 120 volts is applied to both sides of the Gas Valve and the valve stays closed.

Page 8M

FIGURE 2




Step #2

a.

The Ignition Relay closes now and the Relay Coil stays energized by being powered through the normally open (NO) contacts of the Ignition Relay which close before the NC contacts open.

b.

The operating gas valve still has the 120 volts applied to both sides of the gas valve and the valve stays closed.

Page 9M

FIGURE 3



Figure 3 (About 20 Seconds Later)

Step #3

a.

The Ignition glows red hot, which causes the Radiant Sensor to open its NC Contacts, which deenergizes the Igniter.

b.

As the Radiant Sensor NC Contacts open, the 120 volt to one side of the operating Gas Valve

Coil is removed and an electrical circuit is formed through the NO Contacts of the Ignition

Relay, through the Gas Valve and through the Igniter, and the Gas Valve opens. The relatively low resistance of the Igniter allows nearby full voltage to be applied to the operating Gas Valve and nearby zero voltage to the Igniter and the Igniter is de-energized for all practical purposes.

c.

As the raw gas flows against the red hot Igniter, ignition takes place. The radiant gas flame replaces the radiant glowing of the Igniter and the Radiant Sensor NC Contacts remain open.

Page 10M

IGNITION OPERATION


The flame will burn until the thermostat opens the circuit or until the time on the timer or coin meter expires.

The following summarizes the ignition operation:

• Start machine drying cycle.

• Carbide igniter will get red hot.

• Then, gas valve will open.

• The gas burners are ignited by the carbide igniter.

NOTE

SAFETY FEATURES

• Igniter will shut off and burners will remain on during drying cycle.

• Opening tumbler door will cause gas to extinguish. Shut door and gas will not light until flame sensor cools and normal ignition cycle begins.

NOTE

Push “start” switch after door is shut.

• If gas does not light, then the sensor will cool down and restart the ignition cycle.

SAFETY FEATURES

Power Interruptions During Burning of the Gas

Both gas valves are de-energized and the gas is shut off. The Ignition Relay is also de-energized and returns the contacts to the NO and NC positions. Even with resumption of power, the operating gas valve stays closed until the NC contacts of the Radiant Sensor close (about 30 seconds from time of power interruption). A normal ignition cycle begins at this time.

Burner Doesn’t Light Because of Low Voltage or Low Gas Pressure

The operating gas valve will be energized for about 30 seconds and then the

NC contacts of the Radiant Sensor will be closed. 120 volts is applied to both sides of the operating gas valve and it closes to shut off the gas. A normal ignition cycle begins at this time.

Page 11M


120 Volts; 50/60 HZ; 1 Phase - TWL1512

Page 12M


120 Volts; 50/60 HZ; 1 Phase - Gas Dryers - TWL1587

Automatic Computerized Drying Control

Page 13M

TEST PROCEDURE

INSTRUCTIONS FOR

DIRECT IGNITION

SYSTEM OPERATION


TEST PROCEDURE

1.

If igniter does not glow red, disconnect and test with separate 120V. Replace if it does not glow red. If it is damaged or cracked, replace.

2.

Check wiring of ignition system parts per wiring diagram.

3.

Gas valves must be open (click) when dryer is energized.

Burners will ignite after 12 to 25 seconds.

4.

After flame is burning, Igniter will go out. If both gas valves do not open, then replace.

5.

If Igniter does not go out, then replace Radiant Sensor. If the Radiant Sensor glass is broken, replace it.

6.

Open and close dryer loading door after gas has started burning. When door is closed, gas should not flow until radiant sensor has cooled and Igniter recycles.

INSTRUCTIONS FOR DIRECT IGNITION SYSTEM

OPERATION

1.

Open manual gas valve; handle should be parallel with gas line.

2.

Start machine drying cycle. The igniter will glow red hot; the gas valves will open and the burners will ignite.

CAUTION

3.

The igniter will shut off and the burners will continue burning during heat cycle.

4.

Opening the tumbler loading door will cause the gas to extinguish. Shut the door and the gas will not flow until the flame sensor has cooled. Push the “start” button to begin cycle after door is closed. If ignition fails, wait for five minutes to restart.

5.

To shut off dryer, close the manual gas valve. The handle should be at a right angle to the gas line. Turn off the main electrical supply switch.

CAUTION

Check igniters with 120V before installing on dryer.

Page 14M

TROUBLE ANALYSIS

FOR ENERGY SAVER

DRYERS AND THE

NORTON IGNITION

SYSTEM

Troubleshooting

Trouble analysis for Energy Saver Dryers and the Norton

Ignition System.

CAUTION

Problems with the Norton Ignition System can also be the result of the following:

EXHAUST PIPE SIZE

DRYER INLET AIR

DRYER PANELS

GAS PRESSURE

1. Exhaust air flow restriction. Exhaust pipe size must be larger than the exhaust opening. Refer to chart in manual.

2. Dryer inlet air is a MUST for each unit. It must be 4 to 6 times the combined areas of the dryer exhaust outlet. Refer to chart in manual.

3. All dryer panels must be in place and on machine for proper operation.

4. Gas pressure must be 7-9 1/2 inches WC for natural gas and 11 inches WC for propane or butane (bottled) gases.

5. Refer to chart for correct gas pipe sizes and lengths. The 3/4 inch gas pipe must be the minimum gas supply pipe for the dryer and over 50 ft., 1 inch pipe size.

MAIN BURNER ORIFICE

SIZE

6. Main burner orifices must be correct size. They are calculated with the following information: a. Your locality heating value of gas, BTU/cu. ft.

b. Local specific gravity of gas.

c. Gas manifold pressure inches of WC.

1)

2)

3.5 inches WC pressure for natural gas.

11 inches WC pressure for propane or butane gases.

d. Gas input rate per each burner orifice.

Page 15M



DRYERS AND THE

NORTON IGNITION

SYSTEM (continued)

NOTE

Troubleshooting

7. Voltage must be identical to what is on the Electrical Rating

Plate. Prevent low voltage; it causes longer drying operation.

8. Back Draft Damper must swing full open to prevent air flow restrictions. (Check for full open operation every 6 months.)

Non-operative or erratic operation of exhaust dampers will cause air flow switches to shut off gas and will result in longer drying time.

NOTE

The above should be checked and corrected before attempting to troubleshoot the Norton


Page 16M

MAINTENANCE

Maintenance—General

MAINTENANCE

1.

CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase the efficiency of the dryer, as the moisture-laden air will be exhausted more quickly.

2.

CLEAN BASKET AND SWEEP SHEETS. Clean periodically and/or as often as required. The basket and sweep sheets are easily accessible by removing the front panel of the dryer.

3.

GEAR REDUCER. Maintain the correct oil level. See separate page on Gear Reducer Operation and Maintenance, for detailed information.

4.

PULLEYS AND BELTS. Keep belts clean. Oil and dirt will shorten the useful life of the belt. Never allow a belt to run against the belt guard. Check periodically for alignment. Pulley shafts must be parallel and the grooves must be aligned. Check and re-tighten pulley set screws periodically. Check belt tension periodically. Lower motor to increase tension by adjusting the nuts fastening the motor plate to the rod connected to the Gear Reducer.

5.

ELECTRIC MOTORS. Keep motors clean and dry. Motors having ball bearings are packed with sufficient grease for approximately five years of normal operation. After five years, the bearings and housing should be cleaned thoroughly. Repack each bearing and the cavity in back of the bearing on-third full with Chevron Grease No. SR1-2.

Motors having wool packed sleeve bearings are oiled at the factory for one year of normal operation. After one year, add annually one-half teaspoon of electric motor oil or S.A.E.#10 to each bearing.

For 24 hour per day operation, add one teaspoon of oil annually.

If motors overheat, check voltage and wiring. Low voltage, inadequate wiring, and loose connections are the main cause of motor failure.

Page 17M

MAINTENANCE (Cont’d)

Maintenance—General

6.

STEAM HEATING UNITS. Keep steam coils clean. Check periodically and clean often, as required. Remove lint and dirt build-up from fins. Dirty fins decrease the efficiency of steam heated units.

7.

GAS BURNERS. Keep burners clean. Check periodically and clean often.

8.

EXHAUST SYSTEM. Periodically check and clean.

9.

CLEAN OUT PANEL. (Energy Saver Gas Models) Remove this panel, located on the heating unit, and clean the inside area of lint and dirt on a regular basis.

10.

DRYER AREA. Keep dryer area clean and free from combustible materials, gasoline and other flammable vapors and liquids.

11.

MAKE-UP AIR. Do not obstruct the flow of combustion (make-up) air and ventilating air.

12.

GAS PRESSURE. Periodically check gas pressure.

13.

DRYER VOLTAGE. Periodically check dryer voltage per dryer

Rating Plate.

Page 18M

Burner Air Inlet Shutters Adjustment (with Illustration)

BURNER AIR INLET

SHUTTERS ADJUSTMENT

Type of Gas

Burner Air Inlet

Shutters Adjustment

Natural Gas

Liquid Petroleum

Manufactured Gas

1/2 Open

1/4 Open

1/16 Open

Air Shutters Adjustment

Proper Method: Close air shutters to yellow tip, then open air shutters to blue flame tip. Orange tips are impurities in the air such as lint, dust, etc.

Burners Air Inlet Shutters are correctly adjusted when flame is primarily blue.

Page 19M

CORRECT

Burner Air Inlet Shutters Adjustment (with Illustration)

NEED TO PROVIDE

CORRECT AIRFLOW

THROUGH THE DRYER

Need to Provide Correct Airflow Through the Dryer

This flame pattern indicates the Burner Air Inlet Shutters are correctly adjusted, but air through the dryer is insufficient. This condition indicates excessive lint in the lint compartment, lack of make-up air in the room, restricted exhaust duct, or a vacuum in the room caused by an exhaust fan.

Page 20M

WRONG

Basket Alignment for 110 lb. Dryers (Illustrations)

Page 21M

Basket Alignment for 110 lb. Dryers


ALIGNING BASKETS ON

CISSELL 110 LB. DRYERS

INSTRUCTIONS

1. Loosen bolts number one (1) through five (5).

2. Place pin “A” in position shown in figures 1 and 2.

3. Check pins “B” at position shown in figures 1 and 2 for equal clearance.

4. If pin “B” clearance is unequal, adjust at nut #6.

5. When clearance at pin “B” is correct, tighten bolts #1 in the following order, as viewed from rear of dryer, top right, bottom left, top left and bottom right.

6. Tighten bolts #5 until flush against back of dryer. Tighten lock nut #4 to secure bolt #5 in position.

7. Tighten bolts #2 and #3.

8. Remove pin “A” and check for proper clearance at points

“A” and “B”. If clearance is incorrect, repeat the above steps.

NOTE

Use short sections of round steel rod for pins or drill bits may be used in place of round rod.

Page 22M

Shimming the Basket and Spider Assembly


SHIMMING THE BASKET

AND SPIDER ASSEMBLY

This procedure is normally necessary when replacing either the basket or the spider assembly on any Cissell dryer. The alignment of these two parts is crucial in assuring a true running basket.

A. Align the basket as per instructions on the previous page.

B. Rotate the basket to determine where the most out-of-round

point is (where the basket scrapes or comes closest to scraping the sweep sheet).

C. Mark this position and the nearest rib to this position. If it is

between two ribs, both ribs may need to be shimmed.

D. Remove the basket from the dryer (do not loosen the

alignment bolts).

E. With the basket on the floor (spider up), loosen the cap

screws and tie rod nuts enough to insert one or two shims between the spider leg and the basket at the marked position.

With shims in place, tighten the screws and nuts.

F. Install spider and basket assembly and check again.

G. If basket is still out-of-round, start at Step B and repeat

procedure.

H. When shimming is completed, re-align basket.

Page 23M

Air Switch Adjustment

AIR SWITCH

ADJUSTMENT

1. Shut off current; disconnect leads and remove air switch.

2. Lay air switch assembly on flat surface. Adjust air blade at

“A” (figure 1) so that air blade lays flat and surface “B” is parallel to the flat surface.

3. Place 3/8” x 5/8” spacer bar or equivalent “C” (figure 2) under air blade in position shown; hold switch mounting bracket firmly and adjust switch actuator “D” with needle nose pliers at “E” by twisting actuator right or left, whichever is needed, so that switch closes when end of air blade engages bar “C”.

4. Maximum opening of air switch must be no greater than 3/4”

(figure 3). Bend tab “F” in or out to maintain this dimension.

5. Re-install air switch assembly on rear of dryer.

6. Re-check operation of air blade. Switch must close before air blade engages face of opening and re-open before stop

“F” engages.

Page 24M


DRYERS WITH

REVERSING CONTROL

TIMER

Dryers with Reversing Control Timer

Instructions

In operation, coasting of basket increases, making it necessary to readjust reversing timer.

CAUTION

Failure to do this will cause the thermal overload units for the basket to cut-out unnecessarily and probably damage the gear reducer.

Adjustment of Reversing Timer Dwell Time

CAUTION

Dryer power supply must be shut off before adjusting timer.

The dwell time is the time from when the motor turns “off”, to when it turns “on” again in the opposite direction.

Turning the dwell adjustment knob counter-clockwise increases the dwell time and turning it clockwise decreases the dwell time.

Recommended dwell time for the basket to stop completely is 5 to 7 seconds. Minimum basket stopping time is

4 seconds.

NOTE

Select non-reversing or reversing before starting dryer.

NOTE

Fan rotates counter-clockwise as viewed from back end of motor. See arrow on motor support. to change rotation, reverse power leads L1 and L2.

Page 25M

Dryers with Reversing Control (Furnas Timer Illustration)


DRYERS WITHOUT

REVERSING CONTROL

FAN AND BASKET

ROTATION

Instructions

NOTE

Fan rotates counter-clockwise as viewed from back end of motor. See arrow on motor support.

Basket rotates counter-clockwise as viewed from back end of motor.

See arrow on motor support.

Basket rotates counter-clockwise as viewed from front of tumbler.

To change rotation of both fan and basket, reverse power leads L1 and L2.

To change rotation of fan only, reverse motor leads F1 and F2.

To change rotation of basket only, reverse motor leads B1 and B2.

Page 26M

Large Gear Reducer Maintenance

LARGE GEAR REDUCER

MAINTENANCE

LARGE GEAR REDUCER MAINTENANCE

Before placing the dryer in operation, check the oil level. If the

oil level is correct, it can be seen through the sight glass on the right hand side of the gear reducer (facing rear).

If oil must be added, remove the pop-off valve at the top of the gear reducer and add as needed.

CHANGE OIL ONCE EVERY 6 MONTHS.

Page 27M

110 lb. Laundry Dryer (Front Exploded View) (Illustration)

Page 28M

Parts—110 lb. Laundry Dryer (Front Exploded View)

1 TU8013

2 TU5739

Cissell Nameplate

Support Rod

3 TU8095 Access Door “C” and “F”

(Specify Color)

TU9847 Access Door “K” and “R”

3A TU8099

4 TU5674

5 TU7159

6 TU9866

(Specify Color)

Access Door “Static Steamer”

(Specify Color)

Control Box Brace

Left Control Box

Right Control Box

8 K118

9 TU2486

Gasket Set

Thermostat Bracket

10 TU2477 Thermostat

11 TU5337

12 F646

13 TU5290

Thermostat Bulb Support

5/16” Clamp

Felt Seal

14 K109

K348

15 TU5397

16 TU6469

TU9856

K421

Spider “C” and “F”

Spider “K” and “R”

Outside Rib Plate

Basket “C” and “F”

Basket “K” and “R”

Basket and Spider “C” & “F”

K383 Basket and Spider “K” & “R”

17 TU10345 Lint Screen Hood

18 TU7473 Door Handle

19 K368

K121

20 TU7802

Lint Screen ONLY

Wire Frame ONLY

Front Panel Asm. “R” & “F” Gas *

TU5934

TU9895

(specify color)

Front Panel Asm. “C” & “K”

Electric and Steam *

(specify color)

Front Panel Asm. “K” Model *

(specify color)

TU9896 Front Panel Asm. “R” Model *

(specify color)

Temperature Control * 21 TU6030

22 TU1979H Door Switch

23 TU1770 Insulation

24 TU1771 #6 Twin Speed Nut (Pkg. of 12)

25 TU3219

26 TU2373

27 TU7733

#6 x 1” Screw

Mounting Bracket

#8 x 1/2” Screw (Pkg. of 6)

28 TU3479

29 FG343

30 FG345

31 P104

#10 - 32 x 7/16” Truss Screw

Screw Fastener

Retaining Washer

1/4” Cut Washer (Pkg. of 6)

32

33

TU2842

TU3246

#10 - 32 Hex Nut (Pkg. of 6)

3/8” - 16 x 1” Hex Head Screw

(Pkg. of 6)

34 VSB134 3/8” Lockwasher (Pkg. of 6)

35 IB140 3/8” Cut Washer

36 TU6854

37 LB74

#14 x 3/4” Screw

#14 Speed Nut without Barbs

TU7848

38 TU3801

39 TU2662

40 TU2664

41 OP251

42 TU5801

43 F557

44 FB187

45 TU5645

#14 Speed Nut with Barbs

Push On Speed Nut

1/2” - 20 x 1 1/2” Cap Screw

5/8” - 18 x 1 1/2” Cap Screw

1/2” Lockwasher

5/8” Lockwasher

#10 - 24 x 3/8” Screw

#10 Lockwasher

TU6257

TU7803

Lint Door (no Insulation)

“C” & “K” (specify color)

Lint Door with Handles,

Hardware (no Insulation)

“C” & “K” (specify color)

Lint Door (with Insulation)

“R” & “F” (specify color)

Lint Door (with Insulation),

46 TU9975

47 TU490

48

51

52

TU491

K169

49 TU6025

50 TU3811

TU6159

TU6808

Handles, and Hardware,

“R” & “F” (specify color)

Basket Shaft Key

Thermostat Knob (Fahrenheit)

Thermostat Knob (Centigrade)

Handle Assembly

Cam Stop

Cam

Support Clips (2 required)

Reset Button Assembly

53 TU10673 Front Panel Insulation

(4 required)

56 TU7691

57 TU7690

58

TU7804

TU7692

Left Side Insulation “F” & “R”

Side Insulation “F” & “R”

(9 required)

Insulation “F” “R” & “C”

59 TU9209

60 RC349

61 TU7719

Gas Model

Snap Bushing

1/4" Lockwasher

Conduit Channel Cover

62 TU8036

63 TU6160

Left Control Box Shield “C”

Lint Screen Clip (2 required)

64 TU11568 Door Trim

* See Page 56 for Exploded View

Page 29M

110 lb. Dryer (Double Motor Models) (Illustration)

MODELS: L44KD42

L44CD42 GAS, STEAM or

L44RD42 ELECTRIC

L44FG42

Page 30M

Parts—110 lb. Laundry Dryer (Double Motor Models)

1 TU5507

2 TU4967

3 TU8206

4 AT304

5 TU3806

6 TU3807

Blanking Plate “C” Model

Steam Dryer

5/16” - 18 x 1/2” Allen Set Screw

Air Switch**

5/16” - 18 x 1” Set Screw

Gear Sheave

Sheave Bushing

7 TU5668

8 TU2363

9 TU2832

TU6081

10 TU2833

11 TU9615

12

13

*17

18

TU470

TU6633

14 TM200

15 TU5328

16 TU4626

TU5658

TU2473

*19 TU403

20 TU4791

21 TU2372

Outside Belt Guard

“V” Belt 5L500

Motor Sheave 60 Cy.

Motor Sheave 50 Cy.

Sheave Bushing

Belt Guard Welded Asm.

Large Hex Nut (2 required)

2-3/4” O.D. x 1- 13/32”

I.D. x 3/4” Thick Washer

Gear Reducer**

Belt Adjusting Rod

Basket Motor Mount Asm.

Motor and Fan Mount (60 Cycle)

Self-Sticking Gaskets

(4 required)

Fan Wheel (60 Cycle)

90 Degree Angle Connector

Snap Bushing (not used on

Steam Dryer)

22 CFB2800 1/2" Greenfield Cable

(specify 28”)

23 TU6026

24 TU6027

25 TU6028

Top Motor Conduit

Back Motor Conduit

Power Lead Conduit

Use TU8215 Conduit on Electric Dryers ONLY

26 500300644 Junction Box

27 TU7130 1/2” Straight Connector

28 TU7131

29 SB170

30 TU5827

31 TU4684

32 TU7733

(Pkg. of 6)

3/4” Straight Connector

Junction Box Cover

Jacket Welded Assembly

Key

#8 x 1/2” Self Drinning Screw

33 RC347

34 TU2831

35 TU1851

36 TU2195

1/2” - 13 x 1 1/4” Hex Head Cap

1/2” Split Lockwasher (Pkg. of 6)

1/2” Flat Washer

1/2” - 13 x 1 3/4” Hex Head

Cap Screw (Pkg. of 6)

37 TU455

38 TU3575

39 TU5312

40

41

TU4787

TU5439

Cam Adjustment Nut

7/8” Internal Tooth Lockwasher

3/8” - 16 x 3” Square Head

Set Screw

3/8” - 16 Hex Nut (Pkg. of 6)

5/16” - 18 x 3/4” Hex Head

Cap Screw (Pkg. of 6)

42 TU2814

43 C249

44 TU2831

5/16” Split Lockwasher

(Pkg. of 6)

5/16” - 18 Hex Nut (Pkg. of 6)


45 TU108 Felt Seal

47 CFB0650 1/2” Greenfield Cable

48 TU2846

49 TU2847

50 TU4934

(specify 6 1/2”)


1/4” Flat Washer (Pkg. of 6)

1/4” - 20 x 7/16” Hex Nut

51 FB189

(Pkg. of 6)


52 TU7517 Basket Shaft Cover

TU10732 Prompter Housing Assembly**

53 TU8194

54 TU8550

55 TU2490

56 TU8599

57 TU8709

58 M270

59 TU3400

Air Switch Box Cover

Air Switch Box

Plug Button

Relay (Igniter)

Relay Bracket

Internal Tooth Lockwasher

(Pkg. of 6)

Hex Nut #6 - 32 x 15/16”

60

61

62

63

TU8629

K377

TU8738

TU8582

(Pkg. of 6)

Terminal Board (Igniter)

Transformer with Fuse

(208, 220, or 240V Primary

120V Secondary)

6 Amp Fuse

Ingition Control Box

Conduit Plate

64 TU2490

65 FB187

Plug Button 7/8”

#10 Lockwasher (Pkg. of 6)

66 CFB3000 1/2” Greenfield Cable - 30”

CAUTION

Grease to be applied to all bearing shafts, #42-032-

6015 grease Lubriplate #310, 1 lb. cans OR 14 1/2 ounce tubes - Lubriplate No. 930-2, multi-purpose grease #10098.

* For 50 Cy. Motor Mount Assembly

** See separate page for parts breakdown

Page 31M

TU5934

TU7802

TU9895

TU9896

Front Panel and Door Assembly (Illustration)

Electric, Steam “C”, “K” Model (specify color)

Gas “C”, “F” Model

“K” Model

“R” Model

1 K105

K105C

Door Glass 15 - 3/4” (plain)

Door Glass 15 - 3/4”

(with logo)

Door Glass Gasket 2 TU1692

3 TU5503 Door Latch Spacer (pkg. 6)

4 TUA2319H Door Latch with Keeper

5 TU5500

6 TU2236

7 TU5288

8 TU7801*

Door (specify color)

Hinge Post

Door Seal

Front Panel “F” and “R” Model

9

TU6047

TU2641

10 TU5458

11 TU2105

12 TU2582

13 PIF172

(specify color)

Front Panel “C” and “K”

Model (specify color)

Thermometer Gasket

Temperature Label

Actuator Spring

Actuator

Hinge Post Bearing

(2 required)

* Insulation part numbers

Page 32M

14 M262

15 AT368

16 TU3266

17 TU2836

18 TU3212

19 TU3209

20 TU4839

21 TU4840

22 TU2687

23 TU3785

24 TU2686

25 TU7855

26 TU7858

27 RC347

28 TU9894

#8 - 32 x 3/8” Truss Screw

#8 Split Lockwasher

#10 - 32 Hex Nut (Pkg. of 6)

5/16” - 32 x 3/8” Hex

Head Screw (Pkg. of 6)

5/16” I.T. Lockwasher

#14 x 5/8” Pan Head Screw

(Pkg. of 6)

#10 - 32 x 3/8” Hex


#10 - 32 Crown Nut (Pkg. of 6)

#8 - 1/2” Phillips Head Screw

#8 Cup Lockwasher

#8 - 32 x 3/8” Phillips

Head Screw

Instruction Nameplate

“Clean Lint Compartment”

Nameplate

1/4” Lockwasher

Plug Button—Prompters

ONLY

110 lb. Duct Work (Illustration)

DUCT WORK

HORIZONTAL OR VERTICAL

1 TU8079

2 TU8081

3 TU7640

4 TU8228

5 TU7624

6 TU7625

7 TU7626

8 TU8594

Duct Elbow

Duct—Long

Duct—Short

Duct Tee

12” Diameter Duct—24” Long

12” Diameter Duct—30” Long

12” Diameter Duct—Elbow

Duct Work Decal (“F” and “K” Models ONLY)

Page 33M

Basket and Sensor Assembly—“K” and “R” Models (Illustration)

1 TU9616

2 TU9618

3 TU9856

4 TU9617

5 AT388

6 TU9910

7 TU9949

8 TU3400

Tip

Insulator Washer

Prompter Basket Assembly

Insulator Disc

Terminal Connector

Ext. Tooth Lockwasher

Machine Screw

#6 - 32 Brass Hex Nut

9 TU9621

10 K348

11 TU9854

(Pkg. of 6)

Rod Insulator

Prompter Spider Weldment

Sleeve

12 TU3266

13 TU9853

14

15 TU9660

#8 - 32 Hex Nut (Pkg. of 6)

Conductor Rod

16 RC353

17 TU9944

Wiper and Button

Machine Screw

Washer

18 TU10915 Wiper Insulator

19 TU10916 Wiper Housing

20 TU9628 Jumper Wire

21 TU10917 Housing Cover

22 TU7733

23 M271

Self Drilling Screw (Pkg. of 6)

Int. Tooth Lockwasher

(Pkg. of 6)

TU10732 consists of Ref. No’s. 19, 21, and 22

Page 34M

Temperature Assembly (Illustration)

TU6030—“C” Model—Consists of Ref. No. 1, 2, 3

TU9718—“K” Model—Consists of Ref. No. 1, 3

1 TU5530

2 TU1980

3 TU3593

Mounting Bracket

Thermostat

Thermometer

TU3816

TU8475

Lens Replacement (Texas Gage ONLY)

Lens Replacement (Marshaltown Inst. ONLY)

TU11193 Lens Replacement (Weiss—consult factory)

TU13213 Lens Replacement (Weiss—consult factory)

4 TU490

TU491

5 TU3209

6 TU7848

Thermostat Knob (Fahrenheit)

Thermostat Knob (Centigrade)

#14 x 5/8” S.M.S. (Pkg. of 6)

#14 Tinnerman Clip

Page 35M

Fan Motor Mount Assembly—50 Hz. Models (Illustration)

TU8826—208 or 440V/50/3

TU6006—240/415V/50/3

TU11609—220/380/50/3

TU10653—200/346/50/3

1 TU6086

2 TU2473

3 TU5659

4

5 TU4706

6 TU1693

7 TU1950

8 SB138

9 TU4715

10 TU2008

11 TU2009

12 TU2007

13 TU3807

14 TU3393

15 TU4716

16 TU4704

50 Cycle Fan with Set Screws

Self Sticking Gaskets

(2 Sets required)

50 Cycle Motor Mount

Motor: Specify Motor

No. and Voltage

Motor Mount Plate

Jack Shaft

Motor Support Rod

(2 required)

Pillow Block (2 required)

Belt Guard Weldment

Sheave 2AK46H

Sheave 2AK39H

H 7/8” Bushing

H 3/4” Bushing

4L280 “V” Belt (2 required)

Belt Guard Cover

5/6” - 24 x 1/4” Hex

Head Screw

Page 36M

17 TU2814

18 V56

19 TU4787

20 TU3246

21 TU4684

22 OP380

23 VSB134

24 IB140

25 RC344

26 TU2847

27 TU7733

28 AT304

29 TU4967


5/16” - 24 Hex Nut (Pkg. of 6)

3/8” - 16 Hex Nut (Pkg. of 6)


(Pkg. of 6)

1 1/2” Key

3/8” - 16 x 1 1/2” Hex Head Screw


3/8” Flat Washer

1/4” - 20 x 3/4” Hex Head Screw

1/4” Flat Washer (Pkg. of 6)

#8 x 1/2” Self Drilling Screw

(Pkg. of 6)

5/16” - 18 x 1” Set Screw

5/16” - 18 x 1/2” Allen Set Screw

Air Switch Assembly and Thermistor Assembly (Illustrations)

AIR SWITCH ASSEMBLY

TU8206

1 F888

2 TU2463

3 TU3476

4 TU1771

5 TU8155

6 TU1770

7 TU8171

8 TU7733

9 TU3219

“E” Ring

Actuator Arm

Air Switch Decal

#6 Tinnerman Nut (Pkg. of 12)

Air Switch

Insulator

Air Switch Bracket

#8 - 18 x 1/2” Self Drilling Screw

(Pkg. of 6)

#6 x 1” Round Head S.M.S.

1 TU9720 Bracket

2 LB291 #6 - 32 x 3/8” Screw

3 TU2477

4 TU3624

High Limit Thermostat

#6 Machine Screw

5 TU3400 #6 Hex Nut (Pkg. of 6)

6 TU11991 Thermistor

7 AT368

8 TU3801

#8 Lockwasher

Speed Nut

THERMISTOR ASSEMBLY

“K” and “R” Models Only

TU12582

Page 37M

TU8723

TU8719

TU8721

TU8718

TU8865

Non-Reversing Control Panel Assembly (Illustration)

Non-Reversing Control Panel 480/60/3 with 120V Controls

Non-Reversing Control Panel 240/415/50/3 with 240V Controls


Non-Reversing Control Panel 208/240/60/3 with 240V Controls


6

7

3

4

1

2

5

8

TU10579 Harness Clamp

TU6774 Overload Unit

* TU267900 Overload Heater (Fan)

* TU267900 Overload Heater (Basket)

** TU6965 Contactor 120V 60 Hz.

(2 required)

*** TU6963 Contactor 208V 60 Hz.

(2 required)

**** TU8727 Contactor 240V 50 Hz.

TU6959 Panel Plate

TU4660 Transformer 480/240 &

240/120

TU4659 Transformer 575/240

TU9804 Transformer 480/120V

TU7733 #8 - 1/2” Self Drill Screw

(Pkg. of 6)

* To order Overload Heaters, refer to chart.

** TU7281 Contactor Coil ONLY

*** TU7282 Contactor Coil ONLY

**** TU8689 Contactor Coil ONLY

Page 38M

9 TU8713 Wiring-Plug Type

(For Dryers without

Transformers)

TU8714 Wiring-Plug Type (For

9a

Dryers with Transformers)

SC593 Housing-Female

9bSC594Housing-Male

10 TU2793 1/4” - 20 x 3/4” Hex

11

12

13

14

15


RC349 1/4” Int. Tooth Lockwasher

TU3209 #14 x 5/8” Pan Hd.

Machine Screw (Pkg. of 6)

LB74 #14 Speed Nut

TU10596 Fuse Holder

TU10597 Fuses

Permanent Press Control Panel Assembly (Illustration)

GAS OR STEAM

TU8730 (60 Hz. 230V) F/208/230-550

TU8731 (60 Hz. 230V) Rev. F/208/230-550

TU8805 (50 Hz. 230V) F/230-415

TU8809 (50 Hz. 230V) Rev. F/230-415

TU8806 (60 Hz. 115V) F/480 Gas ONLY

TU8807 (60 Hz. 115V) Rev. F/480 Gas ONLY

TU8730 (60 Hz. 230V) F/480 Steam ONLY

TU8731 (60 Hz. 230V) Rev. F/480 Steam ONLY

ELECTRIC

TU8879 (60 Hz. 230V) F/208

TU8880 (60 Hz. 230V) F/230-460-550

TU8881 (50 Hz. 230V) F/230-415

TU8882 (60 Hz. 208V) Rev. F/208

TU8883 (60 Hz. 230V) Rev. F/230-460-550

TU8884 (50 Hz. 230V) Rev. F/230-415

1 TU11950 Control Panel

2 K193 60 Minute Timer 240/60

K188

K192

60 Minute Timer 120/60


3 TU264 Toggle Switch

4 TU10579 Harness Clamp

5 TU2555

6 M454

Knob Assembly

Amber lamp 240V

M102

7 TU7673

TU8154

8

9

10

11

K194

K189

K190

M262

TU3266

TU3805

Amber Lamp 120V

Permanent Press Nameplate

Permanent Press Nameplate

(Reversing, Non-Reversing)



15 Minute Timer 240/50/60

#8 - 32 x 3/8” Truss Head Screw

#8 - 32 Brass Hex Nut

(Pkg. of 6)

15/32” - 32 Hex Head Lock Ring

12 TU13224 Relay 100-120V 50/60 Hz

TU13225 Relay 200-240V 50/60 Hz

13 TU9028

14 AT383

Push Button Switch

#8 - 32 x 1/2” Truss Head Screw

15

16

ET208

M271

(Pkg. of 6)

#6 - 32 x 1/4” Pan Head Screw

#8 Internal Tooth Lockwasher

(Pkg. of 6)

17 FG147

18

18a

18b

19

20

22

23

24

TU8712

SC593

SC594

FB187

TU3209

21 RC349

LB74

TU7505

TU8279

Toggle Switch (Reversing,

Non-Reversing Controls)

Wiring Harness

Housing - Female

Housing - Male

#10 Lockwasher

#14 x 5/8” P.H.M. Screw

(Pkg. of 6)

1/4 I.T. Lockwasher

#14 Speed Nut

Fuseholder (2) Electric ONLY

Fuse (2) Electric ONLY

Page 39M

Control Panel and Access Door Assembly—“K” and “R” Models (Illustration)

110 lb. Dryers—Reversing and Non-Reversing

1 TU3400 #6 - 32 Brass Nut

(Pkg. of 6)

2 TU12254 Spacer

3 TU12105 Reversing Control Board

TU12106 Non-Reversing Control Board

4 TU12195 Reversing Panel Label

TU12196 Non-Reversing Panel Label

5 TU12842 Control Panel

6 TU12841 Access Door

7 TU11568 Trim

8 TU8013 Cissell Label

9 TU3479

10 P104

#10 - 32 Truss Head Screw

1/4” Cut Washer

(Pkg. of 6)

11 FB187

12 TU2842

13 FG343

14 TU1771

#10 Lockwasher

#10 - 32 Hex Nut

Screw Fastener

Twin Clip Nut

(Pkg. of 6)

(Pkg. of 12)

15 TU9524

16 TU6808

#6 x 5/16” Screw

Reset Button

17 TU5739 Support Rod

18 TU12863 Fuse - 5 Amp.

19 ET235 Fuse - 3/8 Amp.

Page 40M

TU13123

TU13121

TU13164

TU13122

Reversing Control Panel Assembly (Illustration)

Reversing Control Panel 480/60/3 with 120V Controls

Reversing Control Panel 208/240/60/3 with 240V Controls

Reversing Control Panel 480/60/3 with 240V Controls

Reversing Control Panel 240/415/50/3 with 240V Controls

6

7

1

2

3

4

5

8

9

TU6959

TU12874

F540

TU13126

TU12989

TU12990

TU7733

* TU6965

** TU6963

*** TU8727

* TU7252

** TU6964

*** TU8728

TU2793

Control Panel Plate

Electronic Reversing Timer

#6 x 5/8” Sheet Metal Screw

Transformer Mounting Plate

Transformer 120V/24V

Transformer 208-240V/24V

#8 x 1/2” Large Self Drill Screw

(Pkg. of 6)

Contactor 120V 60 Hz

Contactor 208-240V 60 Hz,

200-220V 50 Hz

Contactor 240V 50 Hz

Rev. Contactor 120V 60 Hz

Rev. Contactor 208V - 240V 60 Hz,

200-220 V 50 Hz

Rev. Contactor 240V 50 Hz

#8 x 3/4” Large Self Drill Screw

(Pkg. of 6)

13

14

15

10

11

12

16

17

18

19

TU10596

TU10597

**** TU267900

**** TU267900

TU6774

RC344

TU4660

TU4659

TU10579

SC594

SC593

TU10579

Fuse Holder

Fuse

Overload Heater (fan)

Overload Heater (basket)

Overload Unit

1/4” - 20 x 3/4” Large Hex

Head Screw

Transformer 480-240V/240-120V

Transformer 575/240V

Transformer 440-480-575V/120V

Housing—Male

Housing—Female

Harness Clamp

* TU7281

** TU7282

Contactor Coil ONLY 120V 60 Hz

Contactor Coil ONLY 208-240V

60 Hz, 200-220V 50 Hz

*** TU8689 Contactor Coil ONLY 240V 50 Hz

**** To order Overload Heater, refer to chart

Page 41M

Gas Heating Unit—L44CD42 and L44KD42 (Illustration)

TU11948—Natural Gas Models

TU11949—L.P. Gas Models

Page 42M

30 TU9614

31 TU2224

32 TU3539

33 TU10623

34 TU8596

35 TU8605

36 TU11851

37 TU4820

38 M271

39 TU3416

40 TU13187

TU13188

TU13373

TU13632

1 TU8020

2 TU11888

3 TU11887

4 TU11886

5 TU7733

6 TU8759

7 RC344

8 TU2846

9 PT196

10 TU4934

11 TU11646

12 TU8613

13 TU8645

14 TU11899

15 TU10664

16 TU11827

17 TU10692

18 F875

19 CFA1600

20 C170

21 F876

22 CFB6800

23 TU4790

24 602102180

25 TU8598

26 TU11619

27 TU7881

28 TU2846

29 CB36

41 OP290

Parts—Gas Heating Unit—L44CD42 and L44KD42

Rear Shield

Burner Support Top, Right Side

Burner Support Top, Left Side

Burner Support Bottom

#8 x 1/2” Self Drill Screw

(Pkg. of 6)

Heat Shield


1/4” Split Ring Lockwasher

(Pkg. of 6)

3/4” Pipe Strap

1/4” - 20 Hex Nut

(Pkg. of 6)

Bonnet

Ingiter Instruction Plate

“Purge Gas Lines” Plate

Left Side Shield

Burner Holder

Front Burner Support

Front Shield


3/8” Cable - 16” Long

3/8” Bushing

3/8” - 90° Connector



#8 x 1/2” Screw

Radiant Sensor

Igniter Burner with Bracket

Gas Burner

1/4” Lockwasher

(Pkg. of 6)


(Pkg. of 6)

Gas Manifold

1/8” Plug

Burner Orifice (specify Drill Size)

3/4” x 1/2” 90° Elbow

Igniter

Molex Wire Connector

Burner Shield

3/16” x 1/2” Cut Washer

#8 Lockwasher

(Pkg. of 6)

#8 x 1 1/4” Screw

(Pkg. of 6)

1/2” Combination Gas Valve (Natural Gas)

Kit (Natural Gas to LP Gas)

1/2” Combination Gas Valve (L.P. Gas)

Kit (LP Gas to Natural Gas)

(Above kits do not include orifices)

1/2” x 2” Nipple

Page 43M

Gas Heating Unit—L44FD42 and L44RD42 (Illustration)

TU11960—Natural Gas Models

TU11961—L.P. Gas Models

Page 44M

1 TU8156

2 TU7555

3 TU12042

4 TU12043

5 TU12046

6 TU7733

7 TU8577

8 602102180

9 TU8613

10 TU8645

11 TU11890

12 TU11886

13 TU11887

14 TU8759

15 TU11874

16 RC344

17 TU2846

18 PT196

19 TU4934

20 TU10664

21 TU11897

22 F875

23 CFA1600

24 C170

25 F876

26 CFB6800

27 TU4790

28 602102180

29 TU8598

30 TU11619

31 CB36

32 TU9614

33 TU2224

34 TU10946

35 TU3539

36 TU7881

37 OP290

38 TU13187

TU13373

TU13188

TU13632

39 TU10623

40 TU3416

41 M271

42 TU4820

43 TU11851

44 TU8605

45 TU8596

46 TU7607

Parts—Gas Heating Unit—L44FD42 and L44RD42

Bonnet Enclosure

Enclosure Top

Cover with Clean Out Label

Rear Cover with Clean Out Label

Lower Rear Cover with Label

#8 - 18 x 1/2” Self Drill Screw (Pkg. of 6)

#8 Speed Nut

#8 Sheet Metal Screw

Ignition Instructions Label

“Purge Gas Line” Label

Burner Support Top Right Side

Burner Support Bottom

Burner Support Top Left Side

Heat Shield

Bonnet

1/4” - 20 x 3/4” Hex Screw

1/4” Lockwasher (Pkg. of 6)

Strap

1/4” Hex Nut (Pkg. of 6)

Burner Holder

Front Burner Support



3/8” Cable Bushing

3/8” Angle Connector



#8 Sheet Metal Screw (Pkg. of 6)

Radiant Sensor

Ignition Burner with Bracket

1/4” - 20 x 1/2” Hex Screw

Gas Manifold

1/8” Pipe Plug

Manifold Plug

Gas Orifice (specify Drill Size)

Burner


Gas Valve (Natural Gas)

Gas Valve (L.P. Gas)

Kit (Natural Gas to LP Gas)

Kit (LP Gas to Natural Gas)

(Above kits do not include orifices)

3/4” x 1/2” 90° Elbow

#8 x 1 1/4” Screw (Pkg. of 6)

#8 Lockwasher (Pkg. of 6)

Cut Washer

Burner Shield

Wire Connector

Igniter

Front Lower Cover

Page 45M

TU8134—Steam Bonnet (4 Coil) (Illustration)

1 TU7393

2 TU3209

3 TU6458

4 TU1699

6 LB74

7 TU8082

10 TU2846

11 TU4934

12 TU4605

13 TU4608

Top Plate


(Pkg. of 6)

Air Filter (4 required)

Steam Coil (4 Coil)

#14 Speed Nut

Bonnet Weldment

1/4” Lockwasher

(Pkg. of 6)

1/4” - 20 x 7/16” Hex Nut

(Pkg. of 6)

3/4” Elbow


14 TU4610

15 TU4600

16 TU4620

17 TU4597

18 TU5914

19 TU5924

TU6763

TU5939

TU10289

20 390401031

24 FB189

25 TU5726


3/4” Union

3/4” x 4 1/2” Nipple

3/4” Tee

3/4” x 3 1/2” Nipple

Solenoid Valve (240V)

240V Coil ONLY

208V Coil ONLY

200V Coil ONLY

3/4” x Close Nipple


Rear Coil Holder

Page 46M

TU8135—Steam Bonnet (6 Coil) (Illustration)

1 TU7393

2 TU3209

3 TU6080

4 TU2808

6 LB74

7 TU8083

10 TU2846

11 TU4934

12 TU4605

13 TU4608

Top Plate


(Pkg. of 6)

Air Filter (4 required)

Steam Coil (6 Coil)

#14 Speed Nut

Bonnet Weldment

1/4” Lockwasher

(Pkg. of 6)

1/4” - 20 x 7/16” Hex Nut

(Pkg. of 6)

3/4” Elbow


14 TU4610

15 TU4600

16 TU4620

17 TU4597

18 TU5914

19 TU5924

TU6763

TU5939

TU10289

20 390401031

24 FB189

25 TU5726


3/4” Union

3/4” x 4 1/2” Nipple

3/4” Tee

3/4” x 3 1/2” Nipple

Solenoid Valve (240V)

240V Coil ONLY

208V Coil ONLY

200V Coil ONLY

3/4” x Close Nipple


Rear Coil Holder

Page 47M

Electric Heating Unit (Illustration)

1 TU7098

TU11785

2 TU7113

3 TU7122

TU9908

4 TU7121

TU9909

5 TU7118

6 TU5958

7 TU7089

8 TU2793

9 TU7733

10 CFB1500

11 TU4790

12 TU4791

13 CB36

14 TU7737

Bonnet Weldment (480V and up)

Bonnet Weldment

Top Weldment

Terminal Cover (480V and up)

Terminal Cover

Rear Cover (480V and up)

Rear Cover

Front Cover

Bushing

Thermostat (300° F)

#8 x 5/8” Screw

(Pkg. of 6)

#8 x 1/2” Screw

(Pkg. of 6)

1/2” Greenfield Cable (15” Long)

Straight Connector

90° Connector

1/4” - 20 x 1/2” Screw

(Pkg. of 6)

Grounding Lug

A, B, C, D, E, and F see opposite page

Page 48M

Parts—TM200—Large Gear Reducer with Bronze Teeth

1 TM203

2 K474

3 TM119

4 TM208

5 TM225

6 IB139

7 TM205

8 TM204

9 TM218

Housing

Oil Level Plug Kit

1/4” Vent Plug

Small Bearing Cone & Cup

Worm & Worm Gear

3/8” - 16 x 1 1/4” Cap Screw

Small Open End Cap

Small Klozure

Small Closed End Cap

10 VSB134

11 TU3246

12 TM217

13 TM220

14 TM221

15 TU5312

16 TM211

17 TM212

TM225 Worm and Worm Gear Set (for TM200 ONLY) (only sold as set)

3/8” Split Lockwasher

(Pkg. of 6)

3/8” - 16 x 1” Cap Screw

(Pkg. of 6)

Large Bearing Cone & Cup

Large Klozure

1/4” Pipe Plug

3/8” x 3” Set Screw

Large End Cap 10 1/2 Dia.

Small End Cap 6 3/4 Dia.

Not Illustrated—TU3465 one pint of Cissell Transmission Oil

Page 49M

Rated Heater Input

60KW @ 208V/3Ph

60KW @ 240V/3Ph

60KW @ 480V/3Ph

60KW @ 240V/415V/3Ph

60KW @ 575V 3Ph

80KW @ 208V/3Ph

80KW @ 240V/3Ph

80KW @ 480V/3Ph

80KW @ 240/415V/3Ph

80KW @ 575V/3Ph

110 lb. Dryer Electric Heating Unit

Heater Amps, Motor

Amps, Controls Amps,

Total Amperes at

Rated Voltage

177 Amps

HZ.

60

Minimum Size

Supply Wire Based on 60º C (140º F)

Insulated Copper

Conductor

0000 AWG

Circuit Minimum

Conduit Trade

Size

2 1/2”

153 Amps

60

00 AWG 2”

77 Amps

60

3 AWG 1 1/4”

154/88 Amps

60

000/2 AWG 2/1 1/4”

63 Amps

60

4 AWG 1 1/4”

232 Amps

60 300 AWG 2 1/2”

201 Amps

60

250 AWG 2 1/2”

100 Amps

60

1 AWG 1 1/2”

202/116 Amps

50

250 MCM / 0 AWG 2 1/2”

84 Amps

60

4 AWG 1 1/4”

Branch Circuit

Maximum Fuse

Size

200

175

80

175/90

70

250

225

100

225

90

Electric Bonnet

Description

Ref. No. (A)

Electric Heater

Elements

Ref. No. (B)

Contractor

TU11807, 60KW

208V/60/3

HE10810 (2 each)

40KW/240V

TU6963 (4 each)

TU11808, 60KW

240V/50/60/3

HE11080 (2 each)

30KW/240V

TU6963 (4 each)

Ref. No. (C) Fuse

Holder

Ref. No. (D) Fuses,

Heater

Ref. No. (E)

Terminal

Block

Ref. No. (F)

Fuse, Motor and

Controls

TU8201 (5 each)

TU8201 (5 each)

TU11627 (12 each)

TU11627 (12 each)

TU8734

TU8734

TU8734

TU819712

(3 each)

TU819709

(3 each)

TU819709

(3 each)

TU11790, 80KW

240V/50/60/3

HE10810 (2 each)

40KW/240V

TU6963 (4 each) TU11096 (4 each)

TU8201 (1 each)

TU7223 (12 each)

TU7090 (3 each) TU7096, 60KW

480V/3

HE11080 (2 each)

30KW/240V

TU9169 (1 each) TU9141 (1 each)

TU7097, 60KW

480V/3

HE10810 (2 each)

40KW/240V

TU9170 (1 each) TU9141 (2 each) TU7071 (6 each)

TU8734

TU8734

TU11806, 80KW

240/415/50/3

HE10810 (2 each)

40KW/240V

TU6963 (4 each)

TU11809, 60KW

240/415/50/3

HE10810 (2 each)

30KW/240V

TU6963 (4 each)

TU11096 (4 each)

TU8200 (1 each)

TU8201 (4 each)

TU8200 (1 each)

TU7223 (6 each)

TU11627 (12 each)

TU8734

TU8734

TU819907

(3 each)

TU819907

(3 each)

TU8734 TU8866, 60KW

550V/3

HE11540 (2 each)

30KW/275V

TU9169 (1 each) TU9141 (1 each)

TU9351, 80KW

550V/3

HE10610 (2 each)

40KW/275V

TU9170 (1 each) TU9141 (2 each)

TU7090 (3 each)

TU7071 (6 each)

TU11789, 80KW

208V/60/3

HE10610 (2 each)

40KW/208V

TU6963 (4 each) TU11096 (4 each)

TU8201 (1 each)

TU7224 (12 each)

Page 50M

TU8734

TU8734

TU819712

(3 each)

Heater Size

(TU2679)

N/REV REV

H-19

H-20

H-21

H-22

H-23

H-24

H-25

H-26

H-27

H-28

H-29

H-30

H-31

H-32

H-33

H-34

H-35

H-7

H-8

H-9

H-10

H-11

H-12

H-13

H-14

H-15

H-16

H-17

H-18

H-17

H-18

H-19

H-20

H-21

H-22

H-23

H-24

H-25

H-26

H-6

H-7

H-8

H-9

H-10

H-11

H-12

H-13

H-14

H-15

H-16

H-27

H-28

H-29

H-30

H-31

H-32

H-33

H-34

Ordering Overload Heaters for Overload Relays

ORDERING OVERLOAD

HEATERS FOR

OVERLOAD RELAYS

Properly sized Overload Heaters provide motor protection for the dryer.

Improper heater size may allow the motor to be damaged, or could cause nuisance tripping.

Heater sizes are listed on the Overload Heater Table on page 50. To use the table, refer to the Motor Rating Plate and locate the Full Load Amps (FLA), the

Service Factor (SF), and the Ambient Temperature (Amb.).

Example

Motor Rating Plate show FLA = 3.8, SF = 1.15, and 60 Deg. C Amb.

From the table, heater size is H-25. Order TU267900 - H25.

CAUTION

Overload Relays do not provide protection from short circuits.

Short circuit protection is provided by a device such as a breaker or wall disconnect.

SF = 1.00

40 Deg. C

Amb.

.69 - .74

.75 - .83

.84 - .93

.94 - 1.02

1.03 - 1.16

1.17 - 1.31

1.32 - 1.45

1.46 - 1.63

1.64 - 1.80

1.81 - 1.96

1.97 - 2.22

2.23 - 2.43

2.44 - 2.55

2.56 - 2.81

2.82 - 2.99

3.00 - 3.43

3.44 - 3.90

3.91 - 4.28

4.29 - 4.86

4.87 - 5.45

5.46 - 6.13

6.14 - 6.79

6.80 - 7.72

7.73 - 8.48

8.49 - 9.65

9.66 - 10.70

10.80 - 12.30

12.40 - 13.00

13.10 - 14.00

OVERLOAD HEATER TABLE

Motor Full Load Amps (FLA)

SF = 1.15 OR GREATER

60 Deg. C

Amb. or more

.56 - .61

.62 - .68

.69 - .74

.75 - .83

.84 - .93

.94 - 1.02

1.03 - 1.16

1.17 - 1.31

1.32 - 1.45

1.46 - 1.63

1.64 - 1.80

1.81 - 1.96

1.97 - 2.22

2.23 - 2.43

2.44 - 2.55

2.56 - 2.81

2.82 - 2.99

3.00 - 3.43

3.44 - 3.90

3.91 - 4.28

4.29 - 4.86

4.87 - 5.45

5.46 - 6.13

6.14 - 6.79

6.80 - 7.72

7.73 - 8.48

8.49 - 9.65

9.66 - 10.70

10.80 - 12.30

40 Deg. C

Amb.

.62 - .68

.69 - .74

.75 - .83

.84 - .93

.94 - 1.02

1.03 - 1.16

1.17 - 1.31

1.32 - 1.45

1.46 - 1.63

1.64 - 1.80

1.81 - 1.96

1.97 - 2.22

2.23 - 2.43

2.44 - 2.55

2.56 - 2.81

2.82 - 2.99

3.00 - 3.43

3.44 - 3.90

3.91 - 4.28

4.29 - 4.86

4.87 - 5.45

5.46 - 6.13

6.14 - 6.79

6.80 - 7.72

7.73 - 8.48

8.49 - 9.65

9.66 - 10.70

10.80 - 12.30

12.40 - 13.00

60 Deg. C

Amb. or more

.51 - .55

.56 - .61

.62 - .68

.69 - .74

.75 - .83

.84 - .93

.94 - 1.02

1.03 - 1.16

1.17 - 1.31

1.32 - 1.45

1.46 - 1.63

1.64 - 1.80

1.81 - 1.96

1.97 - 2.22

2.23 - 2.43

2.44 - 2.55

2.56 - 2.81

2.82 - 2.99

3.00 - 3.43

3.44 - 3.90

3.91 - 4.28

4.29 - 4.86

4.87 - 5.45

5.46 - 6.13

6.14 - 6.79

6.80 - 7.72

7.73 - 8.48

8.49 - 9.65

9.66 - 10.70

Page 51M

ADDENDUM TO MANUAL4M - NORTON IGNITION SYSTEM

(NOTE: This replaces information about the

24V Direct Spark Ignition System)

OPERATION OF THE

NORTON IGNITION

SYSTEM

FIGURE 1

Power to the ignition system is 120 volts. It is rated voltage or on higher voltage machines the 120 volts is from a transformer. The ignition system is powered through a timer or coin meter and a thermostat which calls for heat.

The two gas valves are plumbed into a single gas line and both must open before the gas can flow into the burners.

The following diagrams are line to line schematics of the ignition system. The numbers 4, 7, 3, 9, and letters A and B are terminals on the ignition relay.



Step #1

a .

The Safety Gas Valve is connected across the lines and opens immediately as soon as a need for heat is indicated by the thermostat.

b.

The Ignition Relay Coil is energized through the normally closed (NC) contacts of the Radiant

Sensor and the NC contacts of the relay. NOTE: Figure 1 shows the electrical circuit of the relay just before it is energized. Figure 2 shows the circuit a moment later.

c.

The igniter is energized through the NC contacts of the Radiant Sensor.

d .

The Operating Gas Valve is connected such that the same 120 volts is applied to both sides of the Gas Valve and the valve stays closed.

MAN478

Page 1A

D0522

FIGURE 2




Step #2

a .

The Ignition Relay closes now and the Relay Coil stays energized by being powered through the normally open (NO) contacts of the Ignition Relay which close before the NC contacts open.

b.

The operating gas valve still has the 120 volts applied to both sides of the gas valve and the valve stays closed.

Page 2A

FIGURE 3



Figure 3 (About 20 Seconds Later)

Step #3

a .

The Ignition glows red hot, which causes the Radiant Sensor to open its NC Contacts, which deenergizes the Igniter.

b.

As the Radiant Sensor NC Contacts open, the 120 volt to one side of the operating Gas Valve

Coil is removed and an electrical circuit is formed through the NO Contacts of the Ignition

Relay, through the Gas Valve and through the Igniter, and the Gas Valve opens. The relatively low resistance of the Igniter allows nearby full voltage to be applied to the operating Gas Valve and nearby zero voltage to the Igniter and the Igniter is de-energized for all practical purposes.

c.

As the raw gas flows against the red hot Igniter, ignition takes place. The radiant gas flame replaces the radiant glowing of the Igniter and the Radiant Sensor NC Contacts remain open.

Page 3A

IGNITION

OPERATION

N O T E


The flame will burn until the thermostat opens the circuit or until the time on the timer or coin meter expires.

The following summarizes the ignition operation:

• Start machine drying cycle.

• Carbide igniter will get red hot.

• Then, gas valve will open.

• The gas burners are ignited by the carbide igniter.

SAFETY FEATURES

• Igniter will shut off and burners will remain on during drying cycle.

• Opening tumbler door will cause gas to extinguish. Shut door and gas will not light until flame sensor cools and normal ignition cycle begins.

N O T E

Push “start” switch after door is shut.

• If gas does not light, then the sensor will cool down and restart the ignition cycle.

SAFETY FEATURES

Power Interruptions During Burning of the Gas

Both gas valves are de-energized and the gas is shut off. The

Ignition Relay is also de-energized and returns the contacts to the

NO and NC positions. Even with resumption of power, the operating gas valve stays closed until the NC contacts of the Radiant

Sensor close (about 30 seconds from time of power interruption). A normal ignition cycle begins at this time.

Burner Doesn’t Light Because of Low Voltage or Low Gas

P r e s s u r e

The operating gas valve will be energized for about 30 seconds and then the NC contacts of the Radiant Sensor will be closed. 120 volts is applied to both sides of the operating gas valve and it closes to shut off the gas. A normal ignition cycle begins at this time.

Page 4A


120 Volts; 50/60 HZ; 1 Phase - TWL1512

Page 5A


120 Volts; 50/60 HZ; 1 Phase - Gas Dryers - TWL1587

Automatic Computerized Drying Control

Page 6A


TEST PROCEDURE

TEST PROCEDURE

1.

If igniter does not glow red, disconnect and test with separate 120V. Replace if it does not glow red. If it is damaged or cracked, replace.

2.

Check wiring of ignition system parts per wiring diagram.

3.

Gas valves must be open (click) when dryer is energized.

Burners will ignite after 12 to 25 seconds.

4.

After flame is burning, Igniter will go out. If both gas valves do not open, then replace.

5.

If Igniter does not go out, then replace Radiant Sensor. If the Radiant Sensor glass is broken, replace it.

6.

Open and close dryer loading door after gas has started burning. When door is closed, gas should not flow until radiant sensor has cooled and Igniter recycles.


DIRECT IGNITION

SYSTEM OPERATION

INSTRUCTIONS FOR DIRECT IGNITION SYSTEM

OPERATION

1.

Open manual gas valve; handle should be parallel with gas line.

2.

Start machine drying cycle. The igniter will glow red hot; the gas valves will open and the burners will ignite.

CAUTION

3.

The igniter will shut off and the burners will continue burning during heat cycle.

4.

Opening the tumbler loading door will cause the gas to extinguish. Shut the door and the gas will not flow until the flame sensor has cooled. Push the “start” button to begin cycle after door is closed. If ignition fails, wait for five minutes to restart.

5.

To shut off dryer, close the manual gas valve. The handle should be at a right angle to the gas line. Turn off the main electrical supply switch.

CAUTION

Check igniters with 120V before installing on dryer.

Page 7A



DRYERS AND THE

NORTON IGNITION

SYSTEM

T r o u b l e s h o o t i n g

Trouble analysis for Energy Saver Dryers and the

Norton Ignition System.

CAUTION

Problems with the Norton Ignition System can also be the result of the following:

EXHAUST PIPE SIZE

1 . Exhaust air flow restriction. Exhaust pipe size must

be larger than the exhaust opening. Refer to chart

in manual.

DRYER INLET AIR

DRYER PANELS

GAS PRESSURE

MAIN BURNER

ORIFICE SIZE

2 . Dryer inlet air is a MUST for each unit. It must be 4 to 6 times the combined areas of the dryer exhaust outlet. Refer to chart in manual.

3 . All dryer panels must be in place and on machine for proper operation.

4 . Gas pressure must be 7-9 1/2 inches WC for natural gas and 11 inches WC for propane or butane (bottled) gases.

5 . Refer to chart for correct gas pipe sizes and lengths.

The 3/4 inch gas pipe must be the minimum gas supply pipe for the dryer and over 50 ft., 1 inch pipe size.

6 . Main burner orifices must be correct size. They are calculated with the following information: a . Your locality heating value of gas, BTU/cu. ft.

b . Local specific gravity of gas.

c. Gas manifold pressure inches of WC.

1) 3.5 inches WC pressure for natural gas.

2) 11 inches WC pressure for propane or butane gases.

d . Gas input rate per each burner orifice.

Page 8A



DRYERS AND THE

NORTON IGNITION

SYSTEM (continued)

N O T E

T r o u b l e s h o o t i n g

7 . Voltage must be identical to what is on the

Electrical Rating Plate. Prevent low voltage; it causes longer drying operation.

8 . Back Draft Damper must swing full open to prevent air flow restrictions. (Check for full open operation every 6 months.) Non-operative or erratic operation of exhaust dampers will cause air flow switches to shut off gas and will result in longer drying time.

N O T E

The above should be checked and corrected before attempting to troubleshoot the Norton


Page 9A