FIT UP BED FUB 30/60

FIT UP BED

FUB 30/60

Instruction & Service Manual

ESAB Fit Up Bed

INDEX OF INSTRUCTION MANUAL

1. SAFETY FUNCTIONS.................................................................................................................................................. 1

2. INTRODUCTION ........................................................................................................................................................ 2

2.1 General................................................................................................................................................................... 2

2.2 FUB 30 Series Technical Specifications...................................................................................................................... 3

2.3 Machine Plate.......................................................................................................................................................... 4

3. INSTALLATION.......................................................................................................................................................... 5

3.1 Handling and Storage of the Machine ....................................................................................................................... 5

4. STARTING-UP INSTRUCTIONS ................................................................................................................................. 6

5. OPERATION INSTRUCTIONS..................................................................................................................................... 7

5.1 Loading and Unloading of the Workpiece .................................................................................................................. 7

5.2 Control Devices ....................................................................................................................................................... 7

5.2.1 Control Panel................................................................................................................................................. 7

5.2.2 Remote Control.............................................................................................................................................. 7

INDEX OF SERVICE MANUAL

1. SERVICE AND MAINTENANCE ................................................................................................................................... 1

1.1 Trobleshooting & Remedial ...................................................................................................................................... 1

1.2 Maintenance Routine for the Equipment.................................................................................................................... 1

1.3 Lubrication Instructions ........................................................................................................................................... 2

1.4 Service of Electrical Devices ..................................................................................................................................... 2

2. PARTS LIST ............................................................................................................................................................... 2

2.1 Electrical Diagrams .................................................................................................................................................. 2

2.2 Mechanical Diagrams ............................................................................................................................................... 2

ESAB Fit Up Bed

WARNING

Arc welding and cutting can be injurious to yourself and others. Take precautions when welding. Ask for your employer’s safety practices which should be based on manufacturer’s hazard data.

ELECTRIC SHOCK can kill.

•

•

•

•

Install and earth the welding unit in accordance with applicable standards.

Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

Insulate yourself from earth and the work piece.

Ensure your working stance is safe.

•

•

FUMES AND GASES can be dangerous to health.

Keep your head out of the fumes.

Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and the general area.

ARC RAYS can injure eyes and burn skin.

• Protect your eyes and body. Use the correct welding screen and filter lens and wear

• protective clothing.

Protect bystanders with suitable screens or curtains.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE can damage hearing.

•

•

Protect your ears. Use earmuffs or other hearing protection.

Warn bystanders of the risk.

MALFUNCTION

• Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION & SERVICE MANUAL BEFORE INSTALLING

AND OPERATING.

PROTECT YOURSELF AND OTHERS!

ESAB Fit Up Bed

INSTRUCTION MANUAL

FUNCTIONS

Users of handling equipment have ultimate responsibility for ensuring that anyone who works with or near the equipment observes all the relevant safety precautions.

The following recommendations should be observed in addition to the standard regulations that apply to the work place.

All work must be carried out by trained personnel who are familiar with the operation of the FUB 30/60. Incorrect operation of the equipment may lead to a hazardous situation which can result in injury to the operator and damage to the equipment.

Staying under the workpiece during the working cycle is absolutely forbidden! Staying on top of the workpiece during the working cycle is forbidden without the safety equipment!

1. Anyone who uses the FUB 30/60 must be familiar with

•

•

•

• its operation the location of the emergency stop its function relevant safety precautions

To make this easier each switch, pushbutton or potentiometer is marked with a symbol that indicates its function when activated.

2. The operator must ensure that

• no unauthorized person is stationed within the working area of the machine when it is started up

• no-one is unprotected when the arc is struck

3. The work place must

• be suitable for the purpose

•

• be free from loose objects be clean, because dust and welding flux can make the frictional force of the roller

•

• always wear recommended personal safety equipment, such as safety glasses, flame-proof clothing, safety gloves do not wear loose-fitting items, such as scarves, bracelets, rings etc., which could become trapped or cause burns

5. General

• make sure the welding return cable is connected securely to the workpiece.

•

•

• work on high voltage equipment may only be carried out by a qualified electrician appropriate fire extinguishing equipment must be clearly marked and close at hand lubrication and maintenance must not be carried out on the equipment during its operation; follow the lubrication instructions

•

• check the tightness of the hydraulics, repair all possible leaks immediately. In other problem cases please contact to the producer or his representative these products should not be lubricated or serviced during operation.

Instruction Manual 1

ESAB Fit Up Bed

2. INTRODUCTION

2.1 General

FUB 30/60 are a basic solution for the alignment of a variety workpieces. They occupy little space and feature quick and easy manual diameter adjustment by means of bolts.

All models meet or exceed the EN occupational safety requirements.

If you use the FUB for any other purpose such as painting or blasting, please confirm suitability from the manufacturer or his representative. frame rotating

3. Rollers control

5. Hydraulic

6. CD30

7. CI30


ESAB Fit Up Bed

2.2 FUB 30 Series Technical Specifications

FUB Model**

Model FUB 30

Vessel size (min) Diameter

Vessel size (max) Diameter

Tire type Polyurethane

Roller speed

Control voltage

Supply voltage

610mm at 90 degree included angle

6435mm at 30 degree included angle

20.5” x 7”

130-1295 mm/min

24V DC

380V-3P-50Hz 14+10A

460V-3P-60Hz

Roller drive control 2.2 kW AC Inverter

Control Pendant via push button

Roller drive motor AC 2.2 kW

Travel car bogie

Travel car speed

Travel car drive AC

Power pack rating

Y

238-2380 mm/min

1.1 kW

1.5 kW

Tank capacity

Cylinder A stroke length

Cylinder B stroke length

Net weight

8 litres

150mm

250mm

5250kg

NOTE! ALL MOTORIZED ROLLER BEDS ARE DELIVERED AS STANDARD CONNECTED FOR 400V-50Hz-3ph. REFER TO

SERVICE MANUAL FOR OTHER SUPPLY VOLTAGES.

* Max rotational torque in rotational speed range 100%-10% of max speed.

** These are the technical values for standard models. If you have ordered a special model, the values might be different from these.


ESAB Fit Up Bed

Plate

Machine plate is attached to the control cabinet.

It has important information:

Type

Ser.No.

The type of machine

The serial number of machine

Part.No.

Man.year

Weight

The Esab article number for the machine

The manufacturing year of the machine.

The weight of the machine.

NOTE! THE WEIGHT IS WITHOUT ACCESSORIES!

The machine plate has electrical information:

Hz Mains supply connection Hz

V Mains supply connection V

NOTE! WHEN ORDERING SPARE PARTS, PLEASE STATE ALL THE INFORMATION IN MACHINE PLATE!


ESAB Fit Up Bed

3. INSTALLATION

IMPORTANT! READ ALL RELEVANT MANUALS AND SAFETY PRECAUTIONS CAREFULLY BEFORE STARTING TO UNPACK

AND INSTALL THE EQUIPMENT!

NOTE! MAKE SURE INSTALLATION IS CARRIED OUT BY SUITABLY TRAINED PERSONNEL.

3.1 Handling and Storage of the Machine

The machines are packed on a base, suitable for lifting by crane and/or forklift. Lift the machine from the lifting points (lifting loops) only.

Unload the machine from the packing and check the outer condition. Do not store the machine outside or in damp places.

NOTE! CHECK THE MACHINE WEIGHT FROM THE TECHNICAL DATA. BE CAREFUL AND OBSERVE THE GENERAL

LIFTING INSTRUCTIONS.


ESAB Fit Up Bed

INSTRUCTIONS

Check the required space from the dimensional drawing and ensure that the electric cabinet can be opened freely.

Take care that the basement is flat and made of non cracked concrete and its strength has to be 30 N/mm² or better.

The various roller bed units must be aligned with each other in parallel X = X, Y = Y (as in the diagram).

Before connecting the mains supply, check that the main switch is set OFF and that the mains voltage is the same as the connection voltage.

Connect the remote control unit.

NOTE! PLUG FITS ONLY IN ONE POSITION.

DO NOT CONNECT THE WELDING RETURN CABLE THROUGH THE FRAME OF THE FUB – THE BEARINGS AND

THE CONTROL MAY BE DAMAGED.

Turn the supply on by main switch - signal lamp should light.

Connect the remote control function (see 5.2.2: Remote control).

Test rotation and speed control of roller bed in both directions.

Connect foot pedal if any, and test the action.

If the rotation is in the incorrect direction change two of the input phases.


ESAB Fit Up Bed

INSTRUCTIONS

5.1 Loading and Unloading of the Workpiece

When selecting a FUB30 the range of weights and diameters of the workpiece must be ascertained. Normally, the rolling capacity of the power section equals the loading capacity of three sections. In the case of asymmetric objects, the rolling capacities need to be calculated and compared to the roller bed’s capacity.

Before loading, it is important to ensure that the diameter of workpiece is within the maximum and minimum limits shown in the technical data and you do not exceed the maximum load.

Ensure that the rotation moment is sufficient (weight of workpiece / eccentricity).

Take into consideration the weight distribution of the workpiece.

Connect the welding work return cable directly to the workpiece.

When you are lifting the workpiece, observe the general lifting instructions.

NOTE! BEFORE USING THE FUB, ENSURE THAT THE ROTATION CAPACITY IS SUFFICIENT FOR YOUR WORKPIECE.

5.2.1 Control Panel

1. Mains signal lamp (Power on)

2. Main switch

3. Alarm Signal

4. Emergency “STOP”

5.2.2 Remote Control

All roller beds are equipped with a low voltage 24 V remote control unit. The electrical functions are controlled by the remote control unit.

Functions of Rotator Pendant Controller

Item No. Type Feature Functions

1

2

Emergency Stop Rotary Release Emergency “STOP”

Knob Potentiometer Rotator/Travel Car Speed

2 Way Select “Rotator” or “Travel Car” 3 Selector

4 Button

5 Button

6 Button


ESAB Fit Up Bed

SERVICE MANUAL

1. SERVICE AND MAINTENANCE

1.1 Troubleshooting & Remedial

S/No. Malfunction Possible Cause Elimination

1 No rotation or lights - No Incoming Power

- Faulty Motor Starter

- Faulty Panel Isolator

Turn on Wall Isolator

Turn on Panel Isolator

Release Panel E-Stop

Release Pendant E-Stop

Replace

Replace

2 Incorrect Rotation Direction - Incorrect Phases Change any 2 phase at Wall Isolator

3 No rotation although power is available

- Loose or broken cable

- Faulty pushbutton

5

4 Alarm light up

Speed cannot be regulated

- Inverter problem

- Overload relay trip

- Motor burnt

- Parameter setting

- Faulty potentiometer

- Wire loose or broken

1.2 Maintenance Routine for the Equipment

CHECKING

AREA

CHECKING

POINT

DESCRIPTION

General Working area

Whole machine

Working area must be suitable for work

Abnormal vibration, noise and heating

DAILY

X

Mechanical

Electrical

Fastening bolts

Cover and safety equipment

General condition of machine

Fastening bolts have to be tight

Must be in their places and in proper condition

Checking of the gear oil Transmission mechanism

Electric cabin

Connections

Electric cabin has to be clean

Screw and plug tight and in good condition

Cable must be unbroken

Remote control Emergency stop button has to be unbroken

Function

X

Cables and sensors

Components

Cables and sensors must be unbroken

Check relays, contactors and fuses

EVERY 6

MONTHS

X

NOTE! IN CASE OF HEAVY USE, THE CHECKING HAS TO BE DONE ONCE A MONTH!

Tighten or replace

Replace button

Replace inverter

Reset inverter

Reset relay

Replace motor

Reset inverter

Replace potentiometer

Tighten or replace

FUNCTIONS

Visual checking (make immediately all the needed repairs)

Visual checking (make immediately all the needed repairs)

Visual checking (broken cables and sensors must be changed immediately)

Service Manual 1

ESAB Fit Up Bed

Instructions

S/N Component

Inspection &

Action

Lubricant &

Detergent Code

Qty

Duration of

Operation

1 Gear Train Grease charge Shell EP Grease 1128 As required As required

2 Coupling

3 Roller Primary Gearbox

Check condition Shell EP Grease 1128

Oil Change

4 Roller Secondary Gearbox Grease charge

Shell Omala 220

Shell EP Grease 1128

As required 2,000 Hours

2.8L

6.3L

As necessary, 2000 hours or 18 months

As necessary, 2000 hours or 18 months

5 Bogie Gearbox Oil Change

1.4 Service of Electrical Devices

Only a trained electrician is authorized to service electrical devices according to service instructions and working safety instructions.

Turn off the supply at the main switch before starting the service work and before removal of machine’s protecting cover.

Feeding fuses must also be relieved.

The manufacturer’s instructions for servicing electric motors must be followed.

The released thermal relays and blown fuses are signals of disturbances, overloading or heavier moving than normally.

Before restarting the machine or changing any parts must be cleared the reason for the fault.

Unless this is the case, repeated disturbances can cause more serious faults in covered structures e.g. in feed motor.

NOTE! FAULTS CAUSED BY NON-PERTINENT USE OR SERVICE ARE NOT INCLUDED.

LIST

Parts list for electrical and mechanical components are found in the succeeding pages.

Service Manual 2

ROMAR POSITIONING EQUIPMENT INTERNATIONAL PTE LTD

Sales Order No

Customer/Project

Product

Model

FIT-UP BED

FUB-30

Prepared By : Approved By :

DRAWING LIST

Item No

No. of Units

Reference No

Revision

Issued To :

1

1

SD-F030-ED11

2(

Revised on 27/03/2009

)

No Drawing No.

1 SD-F030-EC11

2 SD-F030-EC11

3 SD-F030-EC21

4 SD-F030-EC21

5 SD-FXXX-E101

6 SD-FXXX-E111

7 SD-FXXX-E121

8 SD-FXXX-E201

9 SD-FXXX-E211

10 SD-FXXX-E212

11 SD-FXXX-E221

12 SD-FXXX-E222

13 SD-FXXX-E231

14 SD-FXXX-EP11

15 SD-FXXX-EP21

16 SD-FXXX-EP31

17 SD-FXXX-EP41

29

30

31

32

33

34

18 SD-FXXX-EP51

19 SD-FXXX-EP61

20 SD-FXXX-ES11

21 SD-FXXX-EW11

22 SD-FXXX-EW12

23 SD-FXXX-EW13

24

25

26

27

28

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Sht Rev

1 2

Description

CONTROL PANEL EQUIPMENT LIST(CP1)

2

1

2

2

0

0




0

0

0

0

0

0

0

0

0

0

MAIN CIRCUIT DIAGRAM(CP1)

CONTROL CIRCUIT DIAGRAM(CP1)

BLOCK DIAGRAM(CP1)

MAIN CIRCUIT DIAGRAM(CP2)





BLOCK DIAGRAM(CP2)

CONTROL PENDANT LAYOUT(P1)

0 CONTROL PENDANT LAYOUT(P2)

0 CONTROL PANEL LAYOUT(CP1)

0 CONTROL PANEL LAYOUT(CP2)

0 OUTSIDE VIEW OF CONTROL PANEL DIAGRAM(CP1)

0 OUTSIDE VIEW OF CONTROL PANEL DIAGRAM(CP2)

0 VARIABLE SPEED CONTROLLER SETTING TABLE

0 CABLE LIST(CP1)

0 CABLE LIST(CP2)

0 CABLE LIST(CP2)

Qty/Unit Remarks

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Note:

FM-DE-0001

Rev : 02

Released Date : 17 Jun 2008


Sales Order No.:

Item No.:

No. of Units :

Revison :

Prepared By:

1

1

2(10/03/09)

CONTROL PANEL EQUIPMENT LIST(CP1)

Customer/Project :

Model No :

Reference No.:

Approved By: Issued To :

No.

GIN NUMBER

1 0370250932

2 0370250933

3 0370250934

4 0370250935

5 0370250936

6 0370250937

7 0370250938

8 0370250939

9 0370250940

10 0370250941

11 0370250942

12 0370250943

13 0370250944

14 0370250945

15 0370250946

16 0370250947

17 0370250948

18 0370250949

19 0370250950

20 0370250951

21 0370250952

22 0370250953

23 0370250954

Symbol No.

MCB1

IS1

MC0/MC1/MC2

VF1

PT1

--

CP1

PL1

--

--

PL2

TB1

FNP

--

CR1~CR5

--

PB0, PB1

F1~F4

--

--

PB3/PB4

PB2

SW1

Description

THERMAL MAGNETIC CIRCUIT BREAKER

SWITCH DISCONNECTOR

3-POLE CONTACTOR

VARIABLE SPEED CONTROLLER 2.2KW

TRANSFORMER

CONTROL BOX COOLING BLOWER

VENTILATION KIT FOR CABINETS

RELAY

RELAY SOCKET

EMERGENCY STOP BUTTONS

FUSE CARRIERS

HRC CYLINDRICAL FUSE

HRC CYLINDRICAL FUSES

BUTTON FLUSH RETURN BLACK

BUTTON FLUSH RETURN RED

2 WAY LATCH SELECTOR SWITCH

N/C CONTACT

CONTROL PANEL

ILLUMINATED PUSHBUTTON

PILOT LIGHTS WITH INTEGRAL LED

TERMINAL BLOCK 2.5MM2

TERMINAL BLOCK 4MM2

TERMINAL BLOCK 4MM2 EARTH

FUB-30

SD-F030-EC11

Type

GV2-L14(10A)

OT16E3

LC1-D09B7

ATV-31HU22N4

IP:380/400/415/440/460/480V OP:230V/24V 300VA

2123HBT 230VAC ( 120 x 120 x 25 )

36570 (138 mm x 138 mm)

MY4N 24VAC

PYF14A-E

XB4BS542

15636

10 x 38 4A

10 x 38 2A

XB4 BA2

XB4 BA4

XB4BD21

ZBE102

H500xW700xD250

XB4-BW31B5 ( White )

XB4-BVB5 ( Yellow )

AB1 VV235U

AB1 VV435U

AB1 TP435U

Qty/Unit

1

1

3

1

1

1

1

3

2

1

1

3

1

11

13

4

1

1

5

5

2

4

1

Remarks

Note: All components stated are the recommended brands. Manufacturer reverses the right to use equivalent components.

FM-DE-0003

Rev : 01




Item No.:

No. of Units :

Revison :

Prepared By:

1

1

2(10/03/09)



Model No :

Reference No.:

Approved By: Issued To :

No.

GIN NUMBER

24 0370250955

25 0370250956

26 0370250957

27 0370250958

28 0370250959

29 0370250960

30 0370250961

31 0370250962

32 0370250963

33 0370250964

34 0370250965

42

43

44

45

46

35 0370250966

36 0370250967

37

38

39

40

41

--

--

--

--

--

--

VR1

--

Symbol No.

--

OL1

--

P1

--

Description

TERMINAL BLOCK COVER 2.5MM~4MM

THERMAL OVERLOAD RELAY

OVERLOAD HOLDER

PENDANT CONTROLLER

LEGEND HOLDERS FOR 8 x 27 mm


CIRCULAR LEGEND HOLDERS

POTENTIOMETER 10K OHM

POTENTIOMETER KNOB

RELAY HOLD-DOWN CLIPS

END STOPPER

SHAFT

CABLE GLAND

Type

AB1 AC24

LRD-08

LAD-7B106

PR-TC

ZBY-2326 ( POWER ON )

ZBY-4101 White

ZBY-9330 (EMERGENCY STOP )

RV30YN20S-B103

RW100C

PYC-A1

BNL6P

OXS5X250

PG16

FUB-30

SD-F030-EC11

Qty/Unit

1

1

1

1

1

1

2

1

1

10

2

1

3

Remarks


FM-DE-0003

Rev : 01




Item No.:

No. of Units :

Revison :

Prepared By:

1

1

0(10/03/09)


Approved By:


Model No :

Reference No.:

Issued To :

No.

1

13

14

15

16

9

10

11

12

17

18

19

20

21

22

23

4

5

2

3

6

7

8

GIN NUMBER

0370250932

0370250933

0370250968

0370250951

0370250969

0370250934

0370250970

0370250971

0370250944

0370250956

0370250957

0370250972

0370250940

0370250964

0370250973

0370250953

0370250954

0370250952

0370250955

0370250965

0370250974

0370250941

0370250975

Symbol No.

MCB1

IS1

PL1

PL2

PT1

MC1

F1~F5

--

--

OL1

TB1

TB1

TB1

PB1

P2

CR0~CRB4

--

--

CP1

TB1

TB1

TB1

Description

THERMAL MAGNETIC CIRCUIT BREAKER

PADLOCK-ABLE EXTERNAL OPERATOR



TRANSFORMER (200VA)

3-POLE CONTACTORS

MODULAR FUSE CARRIERS



DIFFERENTIAL THERMAL OVERLOAD RELAY

TERMINAL BLOCK FOR OVERLOAD

RELAY

RELAY SOCKET FOR MY2N

RELAY HOLD-DOWN CLIPS

CONTROL PANEL

TERMINAL BLOCKS

TERMINAL BLOCKS

TERMINAL BLOCKS

END COVERS

END STOPPER

OMEGA RAIL BRACKET

EMERGENCY STOP PUSHBUTTON

CONTROL PENDANT

Type

GV2-L14 ( 10A )

OT16E3

XB4-BVB1 ( WHITE)

XB4-BVB5 ( YELLOW)

IP: 380/400/415/440/460V OP:24V

LC1-D09B7

15636 (10 x 38 )

10 x 38 6A

10 x 38 2A

LRD-08 (2.5~4A)

LAD-7B106

MY4N SPCO AC24V

PYF14A-E

PYC-A1

H600 x W600 x D200

AB1-VV435U (4mm²)

AB1-TP435U (4mm²)

AB1-VV235U (2.5mm²)

AB1-AC24

BNL6P

PEJ-M (METAL)

XB4-BS542

FUB-30


FM-DE-0003

FUB-30

SD-F030-EC21

Qty/Unit

1

1

1

2

3

1

1

19

1

5

1

1

3

50

1

2

2

19

38

1

6

1

1

Remarks

Rev : 01




Item No.:

No. of Units :

Revison :

Prepared By:

1

1

0(10/03/09)


Approved By:


Model No :

Reference No.:

Issued To :

No.

24

29

30

31

32

25

26

27

28

33

34

35

36

GIN NUMBER

0370250976

0370250977

0370250978

0370250979

0370250980

0370250959

0370250960

0370250961

0370250948

0370250981

0370250982

0370250983

0370250967

Symbol No.

T1

--

--

--

--

--

--

--

--

RF1

PB2

PL0

PBA1~PBB9

Description

ON-DELAY TIMER

RECTIFIER

EMERGENCY STOP PUSHBUTTON


PUSHBUTTON



CIRCULAR LEGEND HOLDERS

N/C CONTACT

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

Type

RE11RAMU

KBPC2504

XB6AS8349B

XB6AV1BB

XB6DA25B

ZBY-2326 ( POWER ON )

ZBY-4101 White

ZBY-9330 (EMERGENCY STOP )

ZBE102

ISO50

PG13.5

ISO25

PG16

FUB-30

SD-F030-EC21

Qty/Unit

1

1

1

1

1

1

1

1

18

1

1

1

1

Remarks


FM-DE-0003

Rev : 01


POWER ON

16

PL0

4 2

1

5

3

ROTATOR

Cylinder 1

N0.4

Cylinder 2

PBA3

16

PBA4

16

PBB3

16

PBB4

16

Cylinder 1

N0.3

Cylinder 2

PBA6

16

PBA7

16

PBB6

16

PBB7

16

EMERGENCY STOP

PBA5

16

N0.5

16

PB2

PBB5

16

Cylinder 1

N0.2

Cylinder 2

PBA1

16

PBA2

16

PBB1

16

PBB2

16

Cylinder 1

N0.1

Cylinder 2

PBA8

16

PBA9

16

PBB8

16

PBB9

16

1 PBA9

2 PBB9

3 PBA8

4 PBB8

5 PBA2

6 PBB2

7 PBA1

8 PBB1

9

10

PBA7

PBB7

11 PBA6

12 PBB6

13 PBA4

14 PBB4

15 PBA3

16 PBB3

17 PBA5

18 PBB5

19 PL0

20 PB2

NO.1 TOP CYLINDER UP

NO.1 TOP CYLINDER DOWN

NO.1 BOTTOM CYLINDER UP

NO.1 BOTTOM CYLINDER DOWN


NO.2 TOP CYLINDER DN


NO.2 BOTTOM CYLINDER DN

.NO.3 TOP CYLINDER UP








NO.5 CYLINDER LEFT

NO.5 CYLINDER RIGHT

POWER ON

EMERGENCY STOP

PROJECT/MODEL :

FUB

DRAWN

CLIENT :

NAME

MARK

DATE

26-03-09

SCALE:

DWG NAME : CONTROL PENDANT LAYOUT(P2)

1:50

REVISION:

APPROVED

0

DWG NO. : SD-FXXX-EP21 SHEET NO:

1 OF 1

THE ORIGINAL AND ALL COPIES OF THIS DRAWING TOGETHER WITH THE COPYRIGHT THEREOF ARE

THE SOLE PROPERTY OF R.P.E.I PTE. LTD. SINGAPORE

SIZE: A4


W2

W3

W4


Model No. :

Reference No.:

Revision :

Cable No.

Cable Size

W1 2.5mm2 x 4C

1.5mm2 x 7C

1.5mm2 x 7C

1.0mm2 x 12C

Est.Length

FUB

SD-FXXX-EW11

0

FROM

Power Incomming

Panel(P1)

Panel(P1)

Panel(P1)

TO

Panel(P1)

Rotation Motor(M1)

Rotation Motor(M2)

Pendant(P1)

CABLE LIST(CP1)

Prepared By: Approved By: Issued To :

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Brown

L1

1

TU1

1

TU2

1

+10V

Black

L2

2

TV1

2

TV2

2

AL1

GREY

L3

3

TW1

3

TW2

2

COM

Yellow/Green

PE

4 5

FU1

4

BK1

3

11

T1

5

T1

4

12

6

6

5

20

Yellow/Green

PE

Yellow/Green

PE

6

FOC

7

LOC

8

REV

9

ROT

10

BOG

Yellow/Green

PE

FM-DE-0004

Rev : 01




Model No. :

Reference No.:

Revision :

Cable No.

Cable Size

W1 2.5mm2 x 4C

W2

W3

2.5mm2 x 4C

1.0mm2 x 25C

Est.Length

FUB

SD-FXXX-EW12

0

FROM

MAIN POWER SUPPLY

CONTROL PANEL

CONTROL PANEL

TO

CONTROL PANEL

HYDRAULIC MOTOR(M9)

PENDANT

CABLE LIST(CP2)

Prepared By: Approved By:

W11

W12

W13

W14

W15

W16

W4

W5

W6

W7

W8

W9

W10

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

SOLENOID VALUE R0

SOLENOID VALUE A1

SOLENOID VALUE B1

SOLENOID VALUE A2

SOLENOID VALUE B2

SOLENOID VALUE A3

SOLENOID VALUE B3

SOLENOID VALUE A4

SOLENOID VALUE B4

SOLENOID VALUE A5

SOLENOID VALUE B5

SOLENOID VALUE A6

SOLENOID VALUE B6

A5

1

B5

1

A4

1

B4

1

A6

1

B6

A3

1

B3

1

A2

1

B2

1

1

T1

13

25

1

L1

1

TU1

A1

1

B1

1

Yellow/Green

PE

1

R0

1

2

2

14

26

2

L2

2

TV1

VN

2

VN

2

VN

2

VN

2

VN

2

VN

VN

2

VN

2

VN

2

VN

2

2

VN

2

VN

2

VN

2 Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

3

L3

3

TW1

3

8

15

27

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

4

16

16

28

Yellow/Green

PE

Yellow/Green

PE

5

17

17

29

6

18

18

30

Issued To :

7

19

19

31

8

20

20

32

9

21

21

33

10

22

22

11

23

23

12

24

24

FM-DE-0004

Rev : 01



W18

W19

W20

W21

W22


Model No. :

Reference No.:

Revision :

Cable No.

Cable Size

W17 0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

0.75mm2 x 3C

Est.Length

FUB

SD-FXXX-EW13

0

FROM

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

CONTROL PANEL

TO

SOLENOID VALUE A7

SOLENOID VALUE B7

SOLENOID VALUE A8

SOLENOID VALUE B8

SOLENOID VALUE A9

SOLENOID VALUE B9

CABLE LIST(CP2)

Prepared By: Approved By:

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

Cable Code

Wring No.

1

A8

1

B8

1

A7

1

B7

1

A9

1

B9

2

VN

2

VN

2

VN

2

VN

2

VN

2

VN

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

Yellow/Green

PE

FM-DE-0004

Issued To :

Rev : 01


B o s c h R e x ro th P te . L td .

H yd ra u lic s Au to m a tio n

1 9 , K IA N TECK W A Y 1 5 D, TUA S RO A D

S ING A PO RE 6 2 8 7 4 0 S ING A PO RE 6 3 8 5 2 0

TE L : (6 5 ) 2 6 5 6 0 3 3 (6 5 ) 8 6 1 8 7 3 3

FAX: (6 5 ) 2 6 5 0 8 1 3 (6 5 ) 8 6 1 1 8 2 5

G S T R E G . N O . M2 -0 0 2 6 5 7 3 -4

B o s c h R e x ro th P te . L td .

H yd ra u lic s Au to m a tio n

1 9 , K IA N TECK W A Y 1 5 D, TUA S RO A D

S ING A PO RE 6 2 8 7 4 0 S ING A PO RE 6 3 8 5 2 0

TE L : (6 5 ) 2 6 5 6 0 3 3 (6 5 ) 8 6 1 8 7 3 3

FAX: (6 5 ) 2 6 5 0 8 1 3 (6 5 ) 8 6 1 1 8 2 5

G S T R E G . N O . M2 -0 0 2 6 5 7 3 -4

DETAIL 1

DETAIL 3

DETAIL 4

DETAIL 2

122

A25

118

A25

120

119

A37

A25

ESAB

R

ROMAR POSITIONING

EQUIPMENT INTERNATIONAL

PTE LTD http://www.romar.com.sg

PROJECT/MODEL:

FUB-30-1800-75-250-1400

CLIENT:

NAME DATE

DRAWN

SCALE

APPROVED

DWG. NAME:

GENERAL ASSEMBLY

TO SCALE

REVISION:

0

DWG. NO.:

SD-F030-A101

SHEET NO.:

THE ORIGINAL AND ALL COPIES OF THIS DRAWING TOGETHER WITH THE COPYRIGHT

THEREOF ARE THE SOLE PROPERTY OF R.P.E.I. PTE. LTD. SINGAPORE

1 OF 5

0370250991

-

-

-

-

0370250407

0370250357

-

-

-

-

-

0370250356

-

GIN NUMBER

0370250984

-

0370250985

-

-

-

-

-

-

-

-

-

-

0370250986

0370250987

0370250988

0370250989

0370250990

-

-

128

129

130

131

A01

124

125

126

127

120

121

122

123

116

117

118

119

112

113

114

115

108

109

110

111

ITEM

101

102

103

104

105

106

107

A02

A03

PARTS LIST

DESCRIPTION

SHAFT

CAP, END

SHAFT

BOLT, HEX, M16x35, GR8.8, GL

CAP, WHEEL

SHAFT, CYLINDER, 3

SHAFT, DRIVEN, TRAVEL CAR

SHAFT, DRIVE, TRAVEL CAR

WHEEL, STEEL, TRAVEL CAR

GEAR, PINION

FRAME, BASE

FRAME

STRUCTURE, TRAVEL CAR

FRAME, IDLER, HYDRAULIC

STRUCTURE, TRAVEL CAR

PLATE, BASE, GEARMOTOR

TRACK, TRAVEL CAR

COVER, 1

COVER, 2

SUPPORT, COVER

GEAR, DRIVEN

PANEL, ELECTRICAL

GEAR, PINION, M8x19Tx49

SHAFT, GEARBOX

PLATE, LOCK

CAP, END, GEAR, PINION

CAP, END, GEARBOX

FRAME, POWER, PRIMARY

MODULE, TIRE, POWER

FRAME, IDLER

MODULE, TIRE, IDLER

BEARING, FLANGED, UCFL213D1



3

7

1

1

8

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

4

1

8

2

3

8

8

QTY

4

16

8

8

2

REMARKS

-

-

-

-

-

-

-

-

-

-

-

-

0370250994

-

GIN NUMBER

-

-

-

-

-

-

-

-

-

-

-

-

-

0370250992

-

-

-

0370250888

0370250993

-

A30

A31

A32

A33

A26

A27

A28

A29

A34

A35

A22

A23

A24

A25

A18

A19

A20

A21

A11

A12

A13

A14

A15

A16

A17

ITEM

A04

A05

A06

A07

A08

A09

A10

A36

A37

PARTS LIST

DESCRIPTION









CYLINDER, HYDRAULIC, A

CYLINDER, HYDRAULIC, B

GEARBOX RPE-RHX-135-600-3-F-IEC

KEY, DOUBLE ROUND, 12x10x70L

KEY, SINGLE ROUND, 12x10x55L



MOTOR, 2.2kW AC

MOTOR, GEARED, 1.1kW AC

NUT, HEX, M10, GR8.8, GL



RING, RETAINING, EXTERNAL, STW50

SCREW, CAP, BUTTON HEAD, M8x16, GR8.8, GL

SCREW, CAP, SOCKET HEAD, M12x35, GR8.8, GL

SCREW, SET, SOCKET, FLAT POINT, M10x16, GR8.8, GL



WASHER, SPRING, M10, GR8.8, GL






WASHER, TAPER, M22, GR8.8, GL

PANEL, ELECTRICAL

5

12

16

32

16

2

8

2

2

32

4

22

2

2

6

1

1

1

1

1

8

1

1

16

4

12

16

6

32

QTY

2

3

8

32

1

REMARKS c/w Forced Cooling Fan

ESAB

R

ROMAR POSITIONING



PROJECT/MODEL:

FUB-30-1800-75-250-1400

CLIENT:

NAME DATE

DRAWN

SCALE

APPROVED

DWG. NAME:

GENERAL ASSEMBLY

TO SCALE

REVISION:

0

DWG. NO.:

SD-F030-A101

SHEET NO.:



2 OF 5

110 A02 A30 121 116 A32 A07 A20

DETAIL A1

113

117

A09

A22

A21

A03

A1

107

A16 A15

108

A01

A08

A33

109

105

A32

A07

A2

114

115

A13

106

A24

DETAIL A2

ESAB

R

ROMAR POSITIONING



PROJECT/MODEL:

FUB-30-1800-75-250-1400

CLIENT:

NAME DATE

DRAWN

SCALE

APPROVED

DWG. NAME:

GENERAL ASSEMBLY (DETAIL 1)

TO SCALE

REVISION:

0

DWG. NO.:

SD-F030-A101

SHEET NO.:



3 OF 5

131

104

102

103

A36

A10

A23

A34

101

112

A12

131

A35

A11

111

102

A06

A35

A11

A23

A34

130

A36

A10

ESAB

R

ROMAR POSITIONING



PROJECT/MODEL:

FUB-30-1800-75-250-1400

CLIENT:

NAME DATE

DRAWN

SCALE

APPROVED

DWG. NAME:

GENERAL ASSEMBLY (DETAIL 2 & 3)

TO SCALE

REVISION:

0

DWG. NO.:

SD-F030-A101

SHEET NO.:



4 OF 5

A02

A30

A19

128

A23

A34

A36

A10

A04

A31

125

D

129

A35

A11

A17

A18

124

A14

A31

A05

127

A26

A26 126 A27 123

DETAIL D

ESAB

R

ROMAR POSITIONING



PROJECT/MODEL:

FUB-30-1800-75-250-1400

CLIENT:

NAME DATE

DRAWN

SCALE

APPROVED

DWG. NAME:

GENERAL ASSEMBLY (DETAIL 4)

TO SCALE

REVISION:

0

DWG. NO.:

SD-F030-A101

SHEET NO.:



5 OF 5

ESAB Subsidiaries and Representative Offices

Europe NORWAY

AUSTRIA AS

ESAB Ges.m.b.H Larvik

Vienna-Liesing Tel:

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

Fax: +47 33 11 52 03

POLAND

BELGIUM ESAB

Shanghai ESAB A/P

Shanghai

Tel: +86 21 5308 9922

Fax: +86 21 6566 6622

Sp.zo.o

ESAB India Ltd S.A. ESAB N.V.

Brussels

Tel: +32 2 745 11 00

Fax: +32 2 745 11 28

Katowice

Tel: +48 32 351 11 00

Fax: +48 32 351 11 20

PORTUGAL

THE CZECH REPUBLIC ESAB

Lisbon ESAB VAMBERK s.r.o.

Vamberk

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Herlev

Tel: +45 36 30 01 11

Fax: +45 36 30 40 03

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Tel: +351 8 310 960

Fax: +351 1 859 1277

SLOVAKIA

ESAB Slovakia s.r.o

Bratislava

Tel: +421 7 44 88 24 26

Fax: +421 7 44 88 87 41

SPAIN

ESAB Ibérica S.A.

Alcalá de Henares (MADRID)

Tel: +34 91 878 3600

Fax: +34 91 802 3461

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama

Jakarta

Tel: +62 21 460 0188

Fax: +62 21 461 2929

Fax: +81 3 5296 8080

MALAYSIA

ESAB (Malaysia) Snd Bhd

Selangor

Tel: +60 3 8027 9869

EGYPT

ESAB Egypt

Dokki-Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

ESAB Representative Office

Sofia

Tel/Fax: +359 2 974 42 88

ROMANIA

ESAB Representative Office

Bucharest

Tel/Fax: +40 1 322 36 74

RUSSIA

LLC

JAPAN

ESAB Japan

Tokyo

Tel: +81 3 5296 7371

Moscow

Tel: +7 095 543 9281

Fax: +7 095 543 9280

LLC ESAB

St

Tel: +7 812 336 7080

Fax: +7 812 336 7060

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel: +33 1 30 75 55 00

Fax: +33 1 30 75 55 24

SWEDEN

ESAB Sverige AB

Gothenburg

Tel: +46 31 50 95 00

Fax: +46 31 50 92 22

ESAB International AB

GERMANY Gothenburg SOUTH KOREA

ESAB GmBH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 218

GREAT BRITAIN Dietikon

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

Tel: +46 31 50 90 00

Fax: +46 31 50 93 60

SWITZERLAND

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

North and South America

Fax: +60 3 8027 4754

SINGAPORE

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 6861 43 22

Fax: +65 6861 31 95

ESAB SeAH Corporation

Kyungnam

Tel: +82 55 269 8170

Fax: +82 55 289 8864

ESAB

UNITED ARAB EMIRATES

ESAB Middle East FZE

Dubai

Tel: +971 4 887 21 11

Fax: +971 4 887 22 63

Distributors

For addresses and phone numbers to our distributors in other countries, please visit our home page www.esab.com

AG

ESAB Automation Ltd

ARGENTINA

CONARCO

Andover Buenos

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

HUNGARY BRAZIL

ESAB Kft ESAB S.A.

Budapest Contagem-MG

Tel: +36 1 20 44 182

Fax: +36 1 20 44 186

Tel: +55 31 2191 4333

Fax: +55 31 2191 4440

ITALY CANADA

ESAB Saldatura S.p.A.

Mesero (Mi)

Tel: +39 02 97 96 81

Fax: +39 02 97 28 91 81

THE NETHERLANDS

ESAB Nederland B.V.

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Utrecht Monterrey

Tel: +31 30 2485 377

Fax: +31 30 2485 260

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products

Florence,

Tel: +1 843 669 44 11

Fax: +1 843 664 57 48

ESAB AB

SE-695 81 LAXÅ

SWEDEN

Phone +46 584 81 000

www.esab.com

FIT UP BED FUB 30/60

FIT UP BED

FUB 30/60

Instruction & Service Manual

INDEX OF INSTRUCTION MANUAL

INDEX OF SERVICE MANUAL

WARNING

Arc welding and cutting can be injurious to yourself and others. Take precautions when welding. Ask for your employer’s safety practices which should be based on manufacturer’s hazard data.

ELECTRIC SHOCK can kill.

FUMES AND GASES can be dangerous to health.

ARC RAYS can injure eyes and burn skin.

FIRE HAZARD

NOISE can damage hearing.

MALFUNCTION

READ AND UNDERSTAND THE INSTRUCTION & SERVICE MANUAL BEFORE INSTALLING

AND OPERATING.

PROTECT YOURSELF AND OTHERS!

INSTRUCTION MANUAL

FUNCTIONS

2. INTRODUCTION

3. INSTALLATION

INSTRUCTIONS

INSTRUCTIONS

SERVICE MANUAL

1. SERVICE AND MAINTENANCE

LIST

ROMAR POSITIONING EQUIPMENT INTERNATIONAL PTE LTD

Sales Order No

Customer/Project

Product

Model

FIT-UP BED

FUB-30

Prepared By : Approved By :

DRAWING LIST

Item No

No. of Units

Reference No

Revision

Issued To :

1

1

SD-F030-ED11

2(

)

No Drawing No.

Sht Rev

Description

Qty/Unit Remarks

Note:

DETAIL 1

DETAIL 3

DETAIL 4

DETAIL 2

ESAB

ESAB

ESAB

ESAB

ESAB

ESAB Subsidiaries and Representative Offices

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