specifications

REFRIGERATOR SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS" IN THIS MANUAL. MODEL: GR-399/359 CONTENTS SAFETY PRECAUTIONS ....................................................................................................................................................... 2 SERVICING PRECAUTIONS.................................................................................................................................................. 3 SPECIFICATIONS................................................................................................................................................................... 4 PARTS IDENTIFICATION ....................................................................................................................................................... 5 REPLACEMENT OF DOOR OPENING TYPE ....................................................................................................................... 6 DISASSEMBLY.................................................................................................................................................................... 7-8 DOOR................................................................................................................................................................................... 7 DOOR SWITCH.................................................................................................................................................................... 7 FAN AND FAN MOTOR ........................................................................................................................................................ 7 DEF' CONTROL ASM .......................................................................................................................................................... 8 LAMP.................................................................................................................................................................................... 8 ADJUSTMENT................................................................................................................................................................... 9-10 COMPRESSOR.................................................................................................................................................................... 9 PTC-STARTER ..................................................................................................................................................................... 9 OLP (OVER LOAD PROTECTOR) ..................................................................................................................................... 10 CIRCUIT DIAGRAM.............................................................................................................................................................. 10 TROUBLESHOOTING ..................................................................................................................................................... 11-16 COMPRESSOR AND ELECTRIC COMPONENTS ........................................................................................................... 11 PTC AND OLP.................................................................................................................................................................... 12 ANOTHER ELECTRIC COMPONENT ............................................................................................................................... 13 SERVICE DIAGNOSIS CHART.......................................................................................................................................... 14 REFRIGERATING CYCLE ............................................................................................................................................ 15-16 MICOM FUNCTION & PCB CIRCUIT EXPLANATION ................................................................................................... 17-34 EXPLODED VIEW .......................................................................................................................................................... 35-38 REPLACEMENT PARTS LIST ............................................................................................................................................ 39- SAFETY PRECAUTIONS Please read the following instructions before servicing your refrigerator. 8. When tilting the set, remove any materials on the set, especially the thin plates(ex. Glass shelf or books.) 1. Check the set for electric losses. 2. Unplug prior to servcing to prevent electric shock. 9. When servicing the evaporator, wear cotton gloves. This is to prevent injuries from the sharp evaporator fins. 3. Whenever testing with power on, wear rubber gloves to prevent electric shock. 4. If you use any kind of appliance, check regular current, voltage and capacity. 10. Leave the disassembly of the refrigerating cycle to a specialized service center. The gas inside the circuit may pollute the environment. 5. Don't touch metal products in the freezer with wet hands. This may cause frostbite. 11. When you discharge the refrigerant, wear the protective safety glasses or goggle for eye safety. 6. Prevent water from following onto electric elements in the mechanical parts. 12. When you repair the cycle system in refrigerator, the work area is well ventilated. Especially if the refrigerant is R600a, there are no fire or heat sources. (No smoking) 7. When standing up after having checked the lower section of the refrigerator with the upper door open, move with care to avoid hitting the upper door. -2- SERVICING PRECAUTIONS Features of refrigerant (R600a) After the refrigerant (R600a) is completely discharged, repair any defective parts and replace the dryer. At any case you must use the LOKRING for connecting or replacing any part in the cycle (No Fire, No Welding). Connect the Schrader valve to pump with the coupler. And then turn the pump on for vacuum state (Figure 3). Let the pump run until the low-pressure gauge indicates the vacuum (gauge pressure 0, absolute pressure -1atm or -760mmHg). Recommended vacuum time is 30 min. Charge the N2 gas in order to check for leakage from welding points and the LOKRING. If leakages are found, repair the defects and repeat the vacuum process. • Achromatic and odor less gas. • Flammable gas and the ignition (explosion) at 494°C. • Upper/lower explosion limit: 1.8%~8.4%/Vol. Features of the R600a refrigerator • Charging of 60% refrigerant compared with a R134a model • The suction pressure is below 1bar (abs) during the operation. • Because of its low suction pressure, the external air may flow in the cycle system when the refrigerant leak, and it causes malfunction in the compressor. • The displacement of compressor using R600a must be at least 1.7 times larger than that of R134a. • Any type of dryer is applicable (XH-5, 7, 9). • The EVAPORATOR or any other cycle part that has welding joint is hidden in the foam. (If not hidden inside, the whole electric parts must be tested with the LEAKAGE TEST according to the IEC Standard.) • The compressor has label of the refrigerant R600a. • Only the SVC man must have an access to the system. TO THE VACUUM PUMP PRESSURE GAUGE Figure 3 Installation place After the system is completely vacuumed, fill it with the refrigerant R600a up to what has been specified at your refrigerator Name Plate. The amount of refrigerant (R600a) must be precisely measured within the error of ±2g by an electron scale (Figure 4). • Must be well ventilated. • Must be 20 m3 or larger. • Must be no-smoking area. • No ignitable factors must be present. If you use the manifold connected with both the refrigerant (R600a) cylinder and the vacuum pump simultaneously, make sure the pump valve is closed (Figure 5). Utilities • Refrigerant cylinder (MAX NET 300g) • Manometer • Vacuum pump (600 /min) • Piercing Clamp • Quick coupler • Hoses (5m-1EA, 1m-3EA) • LOKRING • Portable Leakage detector (3g/year↓) • Nitrogen cylinder (for leakage test) • Concentration gauge L REFRIGERANT (R600a) CHARGING HOSE COUPLE THROTTLE VALVE Make sure before Servicing FILLING OR CHARGE TUBE Before refilling the refrigerant, you must perform the test according to Chapter 5 (TROUBLESHOOTING CHART). When the defects are found, you must discharge the residual refrigerant (R600a) in the outdoor. For discharging the refrigerant R600a, break the narrow portion of tube extension by hand or with a pipe cutter as shown in Figure 1. Leave it for 30min in outside to stabilize the pressure with ambient. Then, check the pressure by piercing the dryer part with piercing pliers. If the refrigerant is not completely discharged, let the refrigerator alone for more 30min in outside. SERVICE TUBE EXTENSION Figure 1 VALVE TO BE OPENED WHEN REFILLING TO THE REFRIGERATION SYSTEM Air Recharging in Compressor POINT TO BE BROKEN WEIGH SCALE Figure 4 • Refrigerant Confirm the refrigerant by checking Name Plate and the label on the compressor, after opening the COVER ASSY, BACK-M/C. • If the refrigerant is R600a, you must not weld or apply a heat source. TO THE CHARGE CYLINDER VALVE TO BE CLOSED AFTER VACUUM TO THE VACUUM PUMP Figure 5 Connect the charging hose (that is connected to the refrigerant (R600a) cylinder) to the Schrader valve installed on the service tube. Then, charge the refrigerant (R600a) by controlling the Throttle valve. When you do so, do not fully open the Throttle valve because it may make damage to the compressor. Gradually charge the refrigerant (R600a) by changing open and close the Throttle Valve (5g at each time). The charging hose must use a one-way valve to prevent the refrigerant refluence. Close the Schrader valve cap after the refrigerant (R600a) is completely recharged. CHARGE TUBE EXTENSION SCHRADER VALVE (ONE-WAY VALVE) LOKRING After you completely recharge the refrigerant (R600a), perform the leakage test by using a portable leakage detector or soapy water. Test the low pressure (suction) parts in compressor off time and high pressure parts in compressor on time. If the leakages are found, restart from the refrigerant (R600a) discharging process and repairs defects of leaks. Figure 2 Attach the service tube installed with a Schrader valve (one-way valve) by using the LOKRING (Figure 2). Then, connect the Schrader valve (one-way valve) to the pump that is connected to the discharging hose leading to the outside. When discharging the residual refrigerant, repeat 3 cycle that includes 3min of the pump running->pump off->30sec of the compressor running. After the leakage test, check the temperature of each parts of the cycle. Check with hands if the CONDENSER and the case (HOTLINE pipe) that is contacted to the door gasket are warm. Confirm that frost is uniform distributed on the surface of the EVAPORATOR. -3- SPECIFICATIONS 1.Ref. No: GR-399 ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS DIMENSIONS (mm) 595(W)X626(D)X1880(H) NET WEIGHT (kg) 74 REFRIGERATOR Vegetable Container(2 EA) COOLING SYSTEM Fan Cooling COMPARTMENT Vegetable Container Cover(1 EA) TEMPERATURE REFRIGERATOR CONTROL FREEZER Transparent Shelf(3 EA) Knob Dial Chilled Container(1 EA)* Button Dairy Pocket Cover(1 EA) Full Automatic Egg Tray(2 EA) DEFROSTING SYSTEM DOOR POCKET Heater Defrost Little Pocket(5 EA) DOOR FINISH Pre-Coated Metal or Vinyl Coated Metal Bottle Pocket(1 EA) OUT CASE Painted Steel Sheet FREEZER Tray Drawer(4 EA) INNER CASE ABS COMPARTMENT Ice Tray(1 EA) INSULATION Polyurethane Foam COMPRESSOR PTC Starting Type DEFROSTING DEVICE Heater, Sheath & Heater, Cord-L EVAPORATOR Fin Tube Type REFRIGERANT R600a(60g) CONDENSER Side & Wire Condenser LUBRICATION OIL FREOL S10(280 cc) * Optional Parts 2.Ref. No: GR-359 ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS DIMENSIONS (mm) 595(W)X626(D)X1710(H) NET WEIGHT (kg) 69 REFRIGERATOR Vegetable Container(2 EA) COOLING SYSTEM Fan Cooling COMPARTMENT Vegetable Container Cover(1 EA) TEMPERATURE REFRIGERATOR CONTROL FREEZER Transparent Shelf(2 EA) Knob Dial Chilled Container(1 EA)* Button Dairy Pocket Cover(1 EA) Full Automatic Egg Tray(1 EA) DEFROSTING SYSTEM DOOR POCKET Heater Defrost Little Pocket(3 EA) DOOR FINISH Pre-Coated Metal or Vinyl Coated Metal Bottle Pocket(1 EA) OUT CASE Painted Steel Sheet FREEZER Tray Drawer(4 EA) INNER CASE ABS COMPARTMENT Ice Tray(1 EA) INSULATION Polyurethane Foam COMPRESSOR PTC Starting Type DEFROSTING DEVICE Heater, Sheath & Heater, Cord-L EVAPORATOR Fin Tube Type REFRIGERANT R600a(60g) CONDENSER Side & Wire Condenser LUBRICATION OIL FREOL S10(280 cc) * Optional Parts -4- PARTS IDENTIFICATION Freezer Temperature Control Egg Tray(1 or 2) Removable Glass Shelf(2 or 3) Rotatable Door Basket (3 or 5) Lamp Multi-air Flow Duct Fresh Meat Keeper (Optional) Utility Corner (movable) Refrigerator Temperature Control Vegetable Drawer Used to keep fruits and vegetables, etc. fresh and crisp. Bottle Holder L 2 Bottle Door Basket Ice Cube Tray Freezer Compartment Removable Plinth Leveling Screw NOTE : This is a basic model. The shape of refrigerator is subject to change. -5- REPLACEMENT OF DOOR OPENING TYPE 1. PRECAUTION 2) Separating screw 10 and remove the center hinge 11 and the refrigerator door 12 . Move the position of cap 13 . Move the position of bracket door 16 and screw 17 . 3) Move the position of upper hinge pin 14 , and cap 15 . Assemble the refrigerator door 12 . Assemble center hinge 11 and bolt 10 . Assemble freezer door 21 . Assemble the lower hinge ➎, bolt ➍ and lower cover ➊. 1) Before reversing the door, first of all, you should take out food and accessories like shelves or trays which are not fixed in the refrigerator. 2) Use Torque Wrench or Spanner to fix or remove the bolt. 3) Don't lay the refrigerator down in working with it, it will cause to get out of order. 4) Be careful not to drop the door in disassembling or assembling the freezer or the refrigerator door. 14 2. HOW TO REVERSE THE DOORS 1) Seperate screw ➋ and remove lower cover ➊ and move cap lower cover ➌. And, seperate screw ➍, lower hinge ➎, and remove pin ➏. Separating the freezer door in 21 opening, and more the position the cap ➐. Move the position of bracket door ➑ and screw ➒. 7 6 5 4 21 15 3 8 9 1 2 12 11 12 10 13 10 11 16 17 21 5 4 1 -6- 2 DISASSEMBLY 1 DOOR 2 DOOR SWITCH ● Freezer 1) Loosen four screws in upper part and disconnect top cover. 2) Disconnect Lead Wire from switch. 3) Disengage hook behind the switch by pressing it with hands. Door 1) Loosen 2 screws and pull the Lower Cover. 2) Loosen hexagonal bolts fixing the lower hinge to the body to remove the freezer door only. Lower Hinge Bolt Figure 6 Figure 9 3) Pull out the Door Gasket to remover from the Door Foam Assy, F. 3 REFRIGERATOR ROOM LAMP GASKET 1) Remove the Cover Lamp, R by pulling with a '–' type driver. 2) Remove the Lamp by turning. Figure 7 Refrigerator Door 1) Loosen hexagonal bolts fixing the center hinge(Hinge,C) to the body to remove the refrigerator door only. ● Figure 10 3) After removing the lamp, you must check the O-RING, which is made by rubber and prevent electric spark, in the socket. Hinge, C Bolt Figure 8 2) Pull out the Door Gasket to remove from the Door Foam Assy, R. -7- 4 FAN AND FAN MOTOR 6 DAMPER CONTROL 1) Remove freezer drawers. 2) Remove two cap, screws and loosen two screws in Grille Fan. 3) Pull out the Grille Fan and Shroud, F. 4) Disconnect the housing of lead wire. 5) Separate the Fan Assy. 6) Losse 2 screw fixed to the Bracket. 7) Pull out Shroud, F remove the Fan Motor Assy. 8) Separate the Motor Bracket and Rubber. 1) Remove the Cover Lamp, R and loosen 2 screw. 2) Pull the Control Box, R and separate the lead wire housing. 3) Remove the Cover Lamp, R. 4) Separate the Insulation Multi Duct and Control Box, R. 5) Disassemble the Knob. 6) Separate the Damper Control and Control Box, R. 7) Separate the Damper Control and Resistor. 8) Disconnect the lead wire. FAN MOTOR REFRIGERATOR ROOM LAMP SHROUD GUIDE FAN FAN GRILLE Figure 11 Figure 13 5 DEFROST CONTROL ASSY Defrost Control Assy consists of Thermistor and Fuse, Melting. Thermistor functions to defrost automatically and it is attached to metal side of the Evaporator and senses temperature. Fuse, Melting is a kind of safety device for preventing overheating of the Heater when defrosting. At the temperature of 72°C, it stops the emission of heat from the Heater. 1) Pull out the Shroud, F after removing the Grille. 2) Separate the connector connected with the Defrost Control Assy and replace new one. 7 HEATER, SHEATH & HEATER, CORD-L In this refrigerator, Heater, Sheath & Heater, Cord-L are used for defrosting heater. During heating, the temperature of heater rises about 300~350°C. Therefore, be careful not to burn while servicing. 1) After removing the Grille and Shroud, separate the Heater, Sheath by disconnecting the connectors. 2) Exchanged Heater, Sheath and connected the housing. Thermister Heater, Cord-L Fuse, Melting Figure 12 Heater, Sheath Figure 14 3) If the Heater, Cord-L is defected, disconnect the connectors, and separate the Heater, Cord-L with Long Nose. 4) Replace and assembly the Heater, Cord-L and connect the connectors. -8- ADJUSTMENT 1 COMPRESSOR 3) PTC-Applied Circuit Diagram to Starting Method for the Motor ● According 1) Role The compressor intakes low temperature and low pressure gas evaporated from Evaporator of the Refrigerator, and condenses this gas to high temperature and high pressure gas, and then plays delivering role to Condenser. OVERLOAD PROTECTOR(O.L.P) C 2) Composition The Compressor is Composed of Compressor Apparatus compressing gas, Compressor Motor moving Compressor Apparatus and Case protecting Compressor Apparatus and Motor. There is Relay Assy (one set of PTC-Starter and Over Load Protector (OLP)) in Compressor. On the other hand, because the Compressor consists of 1/1000mm processing precision components and is sealed after production in absence of dust or humidity, deal and repair with care. PTC S S M 3 PTC STARTER RSIR 3) Note for Usage (1) Be careful not to allow over-voltage and over-current. (2) No Strike If applying forcible power or strike (dropping or careless dealing), poor operation and noise may occur. (3) Use proper electric components appropriate to the Compressor. (4) Note to Keep Compressor. If Compressor gets wet in the rain and rust in the pin of Hermetic Terminal, the result may be poor operation and poor contact may cause. (5) Be careful that dust, humidity, and flux welding don't inflow in the Compressor inside in replacing the Compressor. Dust, humidity, and flux due to welding which inflows to Cylinder may cause lockage and noise. RELAY ASSY COMPRESSOR MOTOR M M S HERMETIC TERMINAL Figure 19 4) Motor Restarting and PTC Cooling (1) For restarting after power off during normal Compressor Motor operation, plug the power cord after 5 min. for pressure balance of Refrigerating Cycle and PTC cooling. (2) During normal operation of the Compressor Motor, PTC elements generate heat continuously. Therefore, if PTC isn't cooled for a while after the power has been shut off, Motor can't operate again. 5) Relation of PTC-Starter and OLP (1) If the power is off during operation of Compressor and the power is on before the PTC is cooled, (instant shutoff within 2 min. or reconnect a power plug due to misconnecting), the PTC isn't cooled and a resistance value grows. As a result, current can't flow to the subcoil and the Motor can't operate and the OLP operates by flowing over current in only in the main-coil. (2) While the OLP repeats on and off operation about 3-5 times, PTC is cooled and Compressor Motor performs normal operation. If OLP doesn't operate when PTC is not cooled, Compressor Motor is worn away and causes circuitshort and fire. Therefore, use a properly fixed OLP without fail. 2 PTC-STARTER 1) Composition of PTC-Starter (1) PTC (Positive Temperature Coefficient) is a no-contact semiconductor starting device which uses ceramic material and this material consists of BaTiO3. (2) The higher the temperature is, the higher becomes the resistance value. These features are used as starting device for the Motor. 2) Role of PTC-Starter (1) PTC is attached to Hermetic Compressor used for Refrigerator, Show Case and starts Motor. (2) Compressor for household refrigerator applies to single-phase induction Motor. For normal operation of the single-phase induction motor, in the starting operation flows in both main coil and sub-coil. After the starting is over, the current in subcoil is cut off. The proper features of PTC play all the above roles. So, PTC is used as a motor starting device. 6) Note to Use PTC-Starter (1) Be careful not to allow over-voltage and over-current. (2) No Strike Don't apply a forcible power or strike. (3) Keep apart from any liquid. If liquid such as oil or water away enter the PTC, PTC materials it may break due to insulation breakdown of the material itself. (4) Don't change PTC at your convenience. Don't disassemble PTC and mold. If the exterior to the PTC-starter is damaged, resistance value is altered and it may cause poor starting of the compressor motor may cause. (5) Use a properly fixed PTC. -9- CIRCUIT DIAGRAM NOTE : 1. This is a basic diagram and specifications vary in different localities. - 10 - TROUBLESHOOTING (Mechanical Part) 1 COMPRESSOR AND ELECTRIC COMPONENTS 1 Power Source. Remove the Relay Assy from the Compressor and measure the voltage between Terminal C of Compressor and Terminals M or S of Relay Assy YES (Rating Voltage ±10%)? 2 No Voltage. 5 Advise the customer to use a regular Trans. Applied voltage isn't in the range of Rating Voltage ±10%. 2 3 Check the resistance of Motor Compressor. Check the resistance among M-C, S-C and M-S in Motor Compressor. Check the resistance of PTC-Starter. Check the resistance of two terminals in PTCStarter. 5 YES 3 NO Replace Compressor. 3 YES 4 5 4 Replace Relay Assy NO 5 YES 4 5 Check OLP. Check starting state. Check if applying a regular OLP. OLP works within 30 sec. in forcible OLP operation by turning instant power on and off. Measure minimum starting voltage after 5 min. for balancing cycle pressure and cooling the PTC. Components start in the voltage of Rating Voltage ±10% below. YES NO Replace Relay Assy YES O.K. NO - 11 - 5 1 2 RELAY ASSY (PTC AND OLP) Check another electric components. Observation value is 220V/50Hz : 22Ω±30% 115V/60Hz : 6.8Ω±30% 240V/50Hz : 33Ω±30% 127, 220V/60Hz : 22Ω±30% Separate the Relay Assy from Compressor and measure the resistance between M and S with a Tester or Whistone Bridge. (Figure 21) Replace Relay Assy. The resistance value is 0 or serveral hundreds Ω. The value is ∞. Separate the Relay Assy from the Compressor and check the resistance value between two terminals of OLP with a Tester. (Figure 22) YES Check another electric components. NO Replace Relay Assy. T L C M N 2 Normal operation of Compressor is impossible or poor. C S M Figure 21 S Figure 22 - 12 - 3 2 3 ANOTHER ELECTRIC COMPONENTS ▼ Cooling is impossible Compressor doesn't run. Running state of Compressor is poor. Check if current flows to the following components. Cause. a. Thermistor Poor contacting. b. Starting devices Shorted or broken. c. OLP Poor contacting or shorted. d. Compressor coil Coil shorted. e. Circuit Parts Poor contacting or shorted. Replace each component. Check a starting voltage. Low voltage. Raise the voltage. Check if current flows to starting devices. Poor contacting and broken. Replace each component. Check current flowing in sub-coil of Compressor. Shorted. Check capacity of OLP. Lack of capacity. The items described above are normal. Coil of motor Compressor. Check current flowing in SWITCH, DOOR. Poor contacting. Check current flowing in the MOTOR[MECH], FAN. Coil is shorted. Replace the compressor. ▼ Cooling ability is poor Fan motor doesn't run. Much frost are sticked to the EVAPORATOR. Replace each component. Check current flowing of the following components. • THERMISTOR • FUSE, MELTING Shorted. Check current flowing of the following components. • HEATER, SHEATH • HEATER, CORD-L Defect on Heater, Cord-L - 13 - Replace each component. Replace the Heater, Sheath Replace the Heater, Cord-L 4 SERVICE DIAGNOSIS CHART COMPLAINT POINTS TO BE CHECKED Cooling is impossible. • Is the power cord unplugged from the outlet? • Check if the power switch is set to OFF. • Check if the fuse of power switch is shorted. • Measure the voltage of power outlet. • Plug to the outlet. • Set the switch to ON. • Replace a regular fuse. • If voltage is low, wire newly. Cooling ability is poor. • Check if the set is placed close to wall. • Check if the set is placed close to stove, gas • cooker and direct rays. • Is the ambient temperature high or • the room door closed? • Check if put in is hot. • Did you open the door of the set too often • or check if the door is closed up? • Check if the Damper Control is set to "cold-position". • Place the set with the space of about 10cm. • Place the set apart from these heat • appliances. • Make the ambient temperature below. • Put in foods after cooled down. • Don't open the door too often and close • it firmly. • Set the control to mid-position. Foods in the Refrigerator are frozen. • Is foods placed in cooling air outlet? • Check if the control is set to "cold-position". • Is the ambient temperature below 5°C? • Place foods in high temperature section. • (Front Part) • Set the control to "mid-position". • Set the control to "warm-position". Dew or ice forms in the chamber of the set. • Is liquid food stored? • Check if put in is hot. • Did you open the door of the set too • often or check if the door is closed up. • Seal up liquid foods with wrap. • Put in foods after cooled down. • Don't open the door too often and close • it firmly. Dew forms in the Exterior Case. • Check if ambient temperature and humidity of surroumcling air are high. • Is there gap in the door packed? • Wipe dew with a dry cloth. This occurrence • is solved naturally in low temperature and humidity. • Fill up the gap. Abnormal noise generates. • Are the set positioned in a firm and even place? • Adjust the Adjust Screw, and position • in the firm place. • Remove the objects. • Are any unnecessary objects set • in the back side of the set? • Check if the Tray Drip is not firmly fixed. • Check if the cover of mechanical room • in below and front side is taken out. To close the door is not handy. • Check if the door packing is dirty • with filth such as juice. • Is the set positioned in a firm and even place? • Is too much food putted in the set? Ice and foods smell unpleasant. ● REMEDY • Check if the inside of the set is dirty. • Did you keep smelly foods without wrapping? • It smells of plastic. • Fix it firmly on the original position. • Place the cover at the original position. • Clean the door packing. • Position in the firm place and adjust the • Adjust Screw. • Keep foods not to reach the door. • Clean the inside of the set. • Wrap smelly foods. • The new products smells of plastic, but it is • eliminated after 1-2 weeks. In addition to the items described left, refer to the followings to solve the complaint. Check if dew forms in the Freezer. Defrosting is poor. Replace the Components of defrosting circuit. Check Refrigerating Cycle. The cycle is faulty. Repair the cycle. Check the Damper Control The operation of the Damper Control is poor. Replace the Damper Control - 14 - 5 REFRIGERATING CYCLE ▼ Troubleshooting Chart STATE OF THE SET CAUSE STATE OF THE EVAPORATOR TEMPERATURE OF THE COMPRESSOR REMARKS Freezer room and Refrigerator don't cool normally. Low flowing sound of Refrigerant is heard and frost forms in inlet only A little high more than ambient temperature. • A little Refrigerant • discharges. • Normal cooling is possible • when injecting of Refrigerant • the regular amount. WHOLE LEAKAGE Freezer room and Refrigerator don't cool normally. Flowing sound of Refrigerant is not heard and frost isn't formed. Equal to ambient temperature. • No discharging of Refrigerant. • Normal cooling is possible • when injecting of Refrigerant • the regular amount. PARTIAL CLOG Freeze room and Refrigerator don't cool normally. Flowing sound of Refrigerant is heard and frost forms in inlet only. A little high more than ambient temperature. • Normal discharging of • refrigerant. • The capillary tube is faulty. WHOLE CLOG Freezer room and Refrigerator don't cool. Flowing sound of Refrigerant is not heard and frost isn't formed. Equal to ambient temperature. • Normal discharging of • Refrigerant. MOISTURE CLOG Cooling operation stops periodically. Flowing sound of Refrigerant is not heard and frost melts. Low than ambient temperature • Cooling operation restarts • when heating the inlet of • capillary tube. COMPRESSION Freezer and Refrigerator don't cool. Low flowing sound of Refrigerant is heard and frost forms in inlet only. A little high than ambient temperature. • The pressure of high • pressure part in • compressor is low. NO COMPRESSION No compressing operation. Flowing sound of Refrigerant is not heard and no frost. Equal to ambient temperature. • No pressure of high pressure • part in the compressor. LEAKAGE PARTIAL LEAKAGE CLOGGED BY DUST DEFECTIVE COMPRESSION ▼ Leakage Detection ● Observe discharging point of refrigerant which may be in the oil discharging part in the compressor and hole of evaporator. Whether Compressor runs or not. YES Whether frost forms or not in Evaporator. Frost formed normally No frost or forms in inlet only Whether oil leaks or not. Observe the discharged amount of Refrigerant. Normal amount No or much amount Moisture Clog. Faulty Compressor. Check Compressor YES Inject Refrigerant to Compressor and check cooling operation. Clogged by dust. Gas leakage. Frost formed normally - 15 - (Check the leakage point) ▼ General Control of Refrigerating Cycle NO. ITEMS CONTENTS AND SPECIFICATIONS WELDING ROD (1) H 30 (1) • Chemical Ingredients (1) • Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20% (1) • Brazing Temperature: 710~840°C (2) Bcup-2 (1) • Chemical Ingredients (1) • Cu: About 93% (1) • P: 6.8~7.5% (1) • The rest: within 0.2% (1) • Brazing Temperature: 735~840°C FLUX (1) • Ingredients and how to make (1) ••Borax 30% (1) ••Borax 35% (1) • Fluoridation kalium: 35% (1) • Water: 4% (1) • Mix the above ingredients and boil until (1) • they are transformed into liquid. • Make amount for only day. (1) • Holding period: 1 day • Close the cover of container to prevent dust • putting in the FLUX. • Keep it in a stainless steel container. LOKRING (Figure 23,24) (1) Both of the tube is inserted up to the stop. (2) Both of the LOKRING is pushed up to the stop (3) The bending point is not too close to the joint ending. (4) During the assembly it is important that both ends remain completely within the joint. • For a hermetically sealed metal/metal connection, the tube ends have to be clean. • LOKPREP is distributed all of out-surface of • the tube ends. DRIER ASM (1) Assemble the drier within 30min. (1) after unpacking. (2) Keep the unpacked drier at the temperature of 80~100°C. • Don't keep the drier in a outdoors because • humidity damages to it. VACUUM (1) When measuring with pirant Vacuum (1 )gauge the charging M/C, vacuum (1 )degree is within 1 Torr. (2) If the vacuum degree of the cycle inside is (2) 10 Torr. below for low pressure and 20 Torr. (2) for high pressure, it says no vacuum (2) leakage state. (3) Vacuum degree of vacuum pump must be (3) 0.05 Torr. below after 5 min. (4) Vacuum degree must be same to the value described item (2) above for more than 20 min. • Apply M/C Vacuum Gauge without fail. • Perform vacuum operation until a proper • vacuum degree is built up. • If a proper vacuum degree isn't built up,• • check the leakage from • the Cycle Pipe line part and • Quick Coupler Connecting part. DRY AND AIR NITROGEN GAS (1) The pressure of dry air must be more han 12~16kg/cm2 (2) Temperature must be more than -20~-70°C. (3) Keep the pressure at 12~6kg/cm2 also when substituting dry air for Nitrogen Gas. NIPPLE AND COUPLER (1) Check if gas leaks with soapy water. (2) Replace Quick Coupler in case of leakage. PIPE (1)• Put all Joint Pipes in a clean box and (1)• cover tightly with the lid so that dust or (1)• humidity is not inserted. 1 2 3 4 5 6 7 8 - 16 - REMARKS • Recommend H34 containing 34% Ag in the • Service Center. • Check if gas leaks from joint of the • Coupler. TUBE LOKRING LOKRING Figure 23. LOKRING ASSEMBLY JAWS BOLT TOOL Figure 24. LOKRING TOOL - 17 - JOINT MICOM FUNCTION & PCB CIRCUIT EXPLANATION This description is made for GR-349, 389SQ. Please refer to overall PCB circuits for other models. 1 FUNCTION EXPOSITION 1) FUNCTION (1) The refrigerator starts from optimum condition when electric power is first on. But the operation condition changes "Mid" ➝ "Mid/Max" ➝ "Max" ➝ "Min" ➝ "Min/Mid" ➝ "Mid" whenever pressing the FREEZE TEMP button. (2) It returns to "Mid" conditions if power off and on again. VACATION FREEZE TEMP QUICK FREEZE NOTCH Min Min/ Mid Mid Mid/ Max Max TEMP(˚C) -15 -16.5 -18 -19.5 -22 ROOM FREEZER 2) QUICK FREEZER (1) Function to raise the freezing speed by operating the COMP successively. As pressing the QUICK FREEZE button, the QUICK FREEZE LED is displayed. Then after 3 hours' successive operation of COMP, the QUICK FREEZING function will be released. (2) Defrosting During the QUICK FREEZING operates as follow. When the QUICK FREEZING time is below 90 minutes, defrost and then operate the QUICK FREEZING for the remaining time. When the QUICK FREEZING time is over 90 minutes, defrost and then operate the QUICK FREEZING for 2 hours (3) If QUICK FREEZE button is pressed during defrosting, the QUICK FREEZE LED is lit up. But the QUICK FREEZING operates for 3 hours after 7 minutes from the end of defrosting. (4) If VACATION button is pressed during the QUICK FREEZING, the QUICK FREEZING LED function is released. (5) If power off during the QUICK FREEZING and power on again, the QUICK FREEZING function is released. 3) VACATION FUNCTION (1) Function for Energy Saving. As pressing the VACATION button, the VACATION LED is displayed and this function is operated. (2) Freezer Compartment is not kept by compressor at the notch displayed but at -13°C± differential. (3) Defrosting and Fan control is same as normal operation. (4) If QUICK FREEZE button is pressed during the VACATION FUNCTION, VACATION FUNCTION is released. (5) If power off during the VACATION FUNCTION and power on again, the VACATION FUNCTION is released. - 18 - 4) DOOR OPENING ALARM (1) When the REFRIGERATOR DOOR is opened and won't be closed after 1 minute from the its opened, BUZZER sounds to notify it. (2) At frist, BUZZER sounds three times at each intervals of 0.5 second. Then makes a 0.5 second ON/OFF alarm three times at intervals of 30 seconds. (3) If the REFRIGERATOR door closed during ALARM, it is released. REFRIGERATOR DOOR CLOSE OPEN CLOSE OPEN CLOSE three times three times three times BUZZER within 1 minute 1 minute 30 seconds 30 seconds 5) DISPLAY BUTTON RING (1) If display function button(FREEZE TEMP, QUICK FREEZE, VACATION) of the front of the TOP COVER is pushed, BUZZER rings with "DING~ DONG~"(See the BUZZER OPERATION CHECK) 6) DEFROSTING (1) If the accumulated time for the operation of the COMPRESSOR is meet with 7 hours, the DEFROSTING HEATER is started. (2) The first defrosting is performed at 4 hours(compressor ON) later since the power is on. (3) If DEFROST SENSOR is over 7°C during DEFROSTING, end the operation of DEFROSTING with DEFROSTING HEATER paused, And after 7 minutes, the operation for the freezing is started. But, if DEFROST SENSOR is not reach to 7°C after 2 hours' operation of the defrosting heater, it represents a defrosting trouble.(See the TROUBLE REPRESENTING FUNCTION) (4) If DEFROST SENSOR is short or open, defrosting is not performed. 7) ORDERLY OPERATION OF ELECTRIC PARTS To avoid NOISE and DAMAGE, the items containing an electric parts such as COMP, DEFROSTING HEATER and FAN MOTOR operate in order as follows. OPERATION STATE WHEN PLUGGED AT FIRST WHEN DEFROST SENSOR TEMPERATURE IS OVER 7°C. (WHEN PURCHASING OR MOVING) WHEN DEFROST SENSOR TEMPERATURE IS BELOW 7°C. (WHEN POWER FAILURE OR SERVICING) WHEN RETURNING TO NORMAL STATE FROM TEST MODE OPERATION ORDER POWER after 0.5 sec. ON POWER ON after 0.5 sec. after 0.5 sec. COMP ON COMP ON FAN ON DEFROSTING after 10 sec. DEFROSTING HEATER ON HEATER ON after 0.5 sec. All Elec. Parts after 7 min . COMP OFF ON - 19 - after 0.5 sec. after 0.5 sec. FAN ON FAN ON 8) SELF-TEST (1) Function to make service easy in case of occuring a trouble in the product. (2) When occurring a trouble, if the button is pushed, but the function could not operate. (3) If a toruble release during the representation of trouble, a refrigerator performs the normal function(RESET). (4) To represent a ERROR CODE, it use FREEZE TEMP LEDs on TOP COVER. If ERROR occurs, the other LEDs except ERROR CODE LEDs are all off. VACATION FREEZE TEMP QUICK FREEZE F1 F2 F3 F4 ERROR CODE LEDs :ON O : OPERATE NORMAL NO. ITEMS ERROR CODE LEDs F1 F2 F3 F4 :OFF OPERATION IN TROUBLE'S OCCURRING DESCRIPTION COMP FAN DEFROST HEATER 1 FREEZER SENSOR abnormal FREEZER SENSOR open 15 minutes On/ 15 minutes Off or short. O O 2 DEFROST SENSOR abnormal DEFROST SENSOR open or short. O O No defrosting 3 DEFROSTING FUNCTION is abnormal DEFROST HEATER, TEMP. FUSE open or disconnection (Displayed after at least 4 hours from the trouble's occurring.) O O O Room Temperature SENSOR open or short O O O 4 RT-SENSOR abnormal NOTE 1) * NOTE 1) If one second pass after pressing the QUICK FREEZE and FREEZE TEMP buttons togather in normal operation, operates as follow. RT-SENSOR If normal, LEDs on the TOP COVER is all on. If abnormal, LEDs are all on except VACATION LED. - 20 - 9) FUNCTION TEST (1) Function to check the testing function of PCB and refrigerator and to find where the trouble. (2) The test switch is on the MAIN PCB of refrigerator. TEST FUNCTION is released and RESET after MAX. 2hours regardless of TEST MODE. (3) If the buttons on TOP COVER is pushed during TEST MODE, Function is not operated and only BUZZER ring with "DING~ DONG~" (4) After the end of TEST MODE, pull out the power cord and plug it in again(RESET). (5) If a ERROR occurs during the TEST MODE, TEST FUNCTION is released and DISPLAY LEDs represent ERROR CODE. (6) If the TEST swithch is pushed during ERROR CODE, TEST FUNCTION is not operated. MODE OPERATION CONTENTS REMARKS TEST 1 Press TEST button once. 1. COMP OPERATES SUCCESSIVELY. 2. FAN OPERATES SUCCESSIVELY. 3. DEFROSTING HEATER OFF 4. ALL DISPLAY LEDS ON. TEST 2 Press TEST button once in the state of TEST MODE 1. 1. COMP OFF. 2. FAN OFF. 3. DEFROST HEATER ON. 4. ALL THE DISPLAY LEDS OFF EXCEPT QUICK FREEZE AND VACATION LEDS. If DEFROST HEATER is over 7°C, it returns to the NORMAL STATE. NORMAL STATE Press TEST button once in the state of TEST MODE 2. Return to the initial condition. (RESET) Comp starts after 7 minutes. • LED Check Function : Press the QUICK FREEZE and FREEZE TEMP buttons at the same time. After 1 sec., all the LEDs of the DISPLAY are ON simultaneously. If release the BUTTON, return to the previous condition. - 21 - 2 FUNCTION DESCRIPTION 1) ELECTRIC CIRCUITS TRANS secondary side is composed of electric power circuits for RELAY driving electricity (12Vdc) and for supplying electricity to MICOM and IC (5Vdc). The voltage in each part is as follows. PARTS both ends of VA1 both ends of CM1 both ends of CM2 both ends of CE2 both ends of CC2 VOLTAGE 230Vac 14Vac 17Vdc 12Vdc 5Vdc VA1 is the part to protect over voltage and noise. When more than 385V is applied, the thermal-fuse(130°C cut-off, local option) in a first part of TRANS is cut so that the elements in the secondary side of TRANS are protected. 2) OSCILLATION CIRCUIT CIRCUIT for occurring CLOCK which motivates the internal local element of IC1 to transmit and receive an information and BASIC TIME for calculating time. Use a proper form for OSC 1. Because in case that SPECIFICATION is changed, the calculated time in IC1 is changed or IC1 isn't able to operate. 3) RESET CIRCUIT All the internal parts of MICOM(IC1) return to the initial condition when the early power ON or apply power again in MICOM after temporary power failure. As a result, all the functions operate according to the early condition. At the early period of power ON the "LOW" voltage is applied in the RESET terminal of MICOM for the fixed time. The RESET terminal is 5V during the general operation. - 22 - 4) LOAD/BUZZER OPERATION, DOOR OPENING SENSING CIRCUIT (1) LOAD OPERATION CHECK KIND OF LOAD COMP, FAN MOTOR DEFROSTING HEATER No.12 No.13 COMP COOLING FAN MEASURING POINT (IC4) STATE No.11 ON below 1V OFF 12V • If the DOOR-R is opened during FAN MOTOR is operated, FAN MOTOR is stopped immediately. • The A , B of DOOR S/W-R is connected DOOR OPEN DETECTION CIRCUIT as follow. • If the DOOR-R is opened or closed, then the DOOR S/W-R is ON/OFF, and the LAMP-R is ON/OFF, and at the same time, S/W of the A , B of DOOR S/W-R for detection of DOOR-R open is ON/OFF. (2) DOOR OPENING PERCEPTION CHECK *NOTICE: If you would change DOOR S/W-R, must use the componenot of right PART NUMBER. Because there is a similar type DOOR S/W-R of NOT MICOM MODEL, it's logic of the A , B of DOOR S/W-R is reversed. MEASURING POINT NO.13 OF IC 1 (MICOM) REFRIGERATOR DOOR CLOSE 5V(S/W of A , B is OFF state) OPEN 0V(S/W of A , B is ON state) • Even though LAMP-R is operated a normal ON/OFF according to DOOR S/W-R, but the MICOM couldn't detect a DOOR-R opened or closed of lead wire of the A , B is abnormal or S/W of the A , B of DOOR S/W-R is abnormal. • When DOOR-R open isn't detected : Even though DOOR-R is opened, FAN MOTOR couldn't stop. When DOOR-R close isn't detected : Even though DOOR-R is closed, BUZZER sounds a DOOR OPEN ALARM. check a lead wire of the A , B and DOOR S/W-R. - 23 - (3)BUZZER OPERATION CHECK CONDITIONS DISPLAY FUNCTION BUTTON RING (DING~ DONG~) MEASURING POINT 0.05s IC1 (No.23 Pin) IC1 (No.22 Pin) 0.2s 0.1s DOOR OPEN ALARM (SCREECHING) 1s 0.5s 5V 5V 0V 0V 5V 5V 0V 0.5s ov ov 0V 2.66khz (DING~) 2.232khz (DONG~) - 24 - OFF 3.1khz OFF 5) TEMP SENSOR CIRCUITS A B C The above circuit reads the surrounding temperature, DEFROSTING temperature and FREEZER ROOM temperature into MICOM(IC1). OPEN or SHORT state of each SENSOR is as follows. SENSOR CHECK POINT ROOM TEMPERATURE SENSOR POINT A Voltage DEFROST SENSOR POINT B Voltage FREEZER SENSOR POINT C Voltage NORMAL (-30°C~50°C) 0.5V ~ 4.5V 6) SWITCH INPUT CIRCUIT The following circuit is a test switch input circuit for checking the refrigerator. - 25 - SHORT OPEN 0V 5V 7) TEMPERATURE COMPENSATION FREEZER ROOM RESISTANCE VALUES(R1) TEMPERATURE COMPENSATION REMARKS 180 kΩ + 5.0°C COMPENSATE WARMLY 56 kΩ +4.0°C 33 kΩ +3.0°C 18 kΩ +2.0°C 12 kΩ +1.0°C 10 kΩ 0°C 8.2 kΩ -1.0°C 5.6 kΩ -2.0°C 3.3 kΩ -3.0°C 2 kΩ -4.0°C 470 Ω -5.0°C STANDARD COMPENSATE COOLLY • TEMPERATURE COMPENSATION TABLE by adjusting resistance values. (the temp difference compared to the present temp.) eg) If the compensation resistance of freezer compartment is changed from 10K (present resistance) to 18K (revised resistance), the temp of freezer compartment goes up by +2°C. - 26 - • TEMPERATURE COMPENSATION OF FREEZER ROOM Revised resistance 470Ω 2kΩ 3.3kΩ 5.6kΩ 8.2kΩ 10kΩ 12kΩ 18kΩ 33kΩ 56kΩ 180kΩ 470Ω NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 4°C↑ 5°C↑ 6°C↑ 7°C↑ 8°C↑ 9°C↑ 10°C↑ 2kΩ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 4°C↑ 5°C↑ 6°C↑ 7°C↑ 8°C↑ 9°C↑ 3.3kΩ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 4°C↑ 5°C↑ 6°C↑ 7°C↑ 8°C↑ 5.6kΩ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 4°C↑ 5°C↑ 6°C↑ 7°C↑ 8.2kΩ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT 1°C↑ COMPENSATE 2°C↑ 3°C↑ 4°C↑ 5°C↑ 6°C↑ 10kΩ 5°C↓ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 4°C↑ 5°C↑ 12kΩ 6°C↓ 5°C↓ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 4°C↑ 18kΩ 7°C↓ 6°C↓ 5°C↓ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 3°C↑ 33kΩ 8°C↓ 7°C↓ 6°C↓ 5°C↓ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 2°C↑ 56kΩ 9°C↓ 8°C↓ 7°C↓ 6°C↓ 5°C↓ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE 1°C↑ 180kΩ 10C↓ 9°C↓ 8°C↓ 7°C↓ 6°C↓ 5°C↓ 4°C↓ 3°C↓ 2°C↓ 1°C↓ NOT COMPENSATE Present resistance FREEZER ROOM (R1) • This circuit is aimed to input the necessary temperature compensation values into the MICOM in order to adjust the freezer temperature which is different in each model. - 27 - 8) LIGHTING CIRCUITS OF KEY BUTTON INPUT AND DISPLAY PARTS The above circuit is to judge the operation conditions of function key and to light each function indicating LED. It is operated by SCAN method. - 28 - 3. SENSOR RESISTANCE CHARACTERISTICS TABLE MEASURED TEMPERATURE RESISTANCE OF FREEZER SENSOR RESISTANCE OF DEFROST SENSOR, ROOM TEMPERATURE SENSOR -20°C 22.3kΩ 77kΩ -15°C 16.9kΩ 60kΩ -10°C 13.0kΩ 47.3kΩ -5°C 10.1kΩ 38.4kΩ 0°C 7.8kΩ 30kΩ +5°C 6.2kΩ 24.1kΩ +10°C 4.9kΩ 19.5kΩ +15°C 3.9kΩ 15.9kΩ +20°C 3.1kΩ 13kΩ +25°C 2.5kΩ 11kΩ +30°C 2.0kΩ 8.9kΩ +40°C 1.4kΩ 6.2kΩ +50°C 0.8kΩ 4.3kΩ • The tolerance of sensor resistance is ±5%. • Be sure to measure the sensor resistance after keeping the sensor more than 3 minutes at a measuring temperature. (It needs delay due to sensor speed.) • Measure the resistances of SENSORs with a digital tester after disconnecting CON 3 of MAIN PWB ASSY. - 29 - 4. MAIN PWB ASS'Y AND PARTS LIST 1) MAIN PWB ASS'Y CE5 CC2 CC1 TEST + + CE2 + CE1 D5 TRANS R21 CC9 OP1 CC5 OP2 OSC1 IC4 R20 IC6 R8 IC2 J01 CM1 R17 R9 IC3 + + IC1 Q4 CE6 RF2 J03 R10 Q5 R1 D7 J11 R7 RF1 D6 D8 J02 CM2 R3 CC7 R18 R16 R4 CC8 R15 J08 BUZZER J07 J04 J06 CC4 J05 CC10 R6 CC3 + Q8 Q7 Q6 Q3 Q2 6871JB1037 CE3 D1 D2 D3 D4 Q1 CE7 L COMP FAN STICKER 1 RT CON1 - 30 - CON3 R-DOOR F R13 R12 1 9 6 D10 R11 R19 HEATER1 HEATER2 D CON2 DIP D9 VA1 R14 J10 RY3 RF3 RY2 RY1 CC6 J09 2) REPLACEMENT PARTS LIST - 31 - 3) PWB ASS'Y, DISPLAY AND PARTS LIST - 32 - 5. PWB circuit drawing- The PWB circuit drawing may change without notice. - 33 - - 34 - EXPLODED VIEW & REPLACEMENT PARTS LIST 1.Ref. No : GR-399 • •The parts of refrigerator and the shape of each part are subject to change in different localities. 102A 103B 407B 114A 103A 503B 281B 102B 120H 109C 281F 120E 406B 120B 501A 409B 120D RING 120C 120A 405C 304A 282B 404A 401A 604F 329A 301A 5300AJ 330B 610E 109A 105A 108A 411A 407A 283B 318A 104C 104A 310A 4860 317A 307A 332A 106B 6921 104C 314A 329C 420A 327A 328A 106B 109B 104A 323B 315C 315B 312A 103C 319A 319C 315A 315C 315B - 35 - 405A 230A 233A 136E 231A 235A 136E 241A 136E OPTIONAL 136F 249B 241A 249C 145C 249A 140A 237A 155A 210A 241C 151A 200A 151B 125A 203A 201A 136A 281D 136B 136C 136D 210A - 36 - 2.Ref. No : GR-359 102A 103B 407B 114A 103A 503B 281B 102B 120H 109C 281F 120E 406B 120B 501A 120D 409B RING 120C 120A 405C 304A 282B 301A 105A 108A 411A 407A 283B 104C 104A 310A 4860 106B 6921 307A 104C 314A 329C 420A 327A 328A 106B 109B 104A 323B 315C 315B 103C 312A 319A 319C 329A 5300AJ 332A 109A 317A 405A 330B 610E 318A 404A 401A 604F 315A 315C 315B - 37 - 230A 233A 136E 231A 235A 136E 241A 249B OPTIONAL 241A 249C 136F 145C 140A 249A 237A 155A 210A 241C 151A 151B 200A 203A 201A 281D 125A 136A 136B 136C 210A 136D - 38 - REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Pearl Inox S AL LOC No. MODEL NAME:GR-359SNQ PART No. LG REFERENCE NO:GC-359SNQ.CPIQLGD Description SPEC R 102A 3123JQ2005U TOP COVER ASSEMBLY R 102B 3122JD1004L TOP COVER,FRONT R 103A 3650JQ2021W HANDLE,BACK R 103B 3650JQ2021X R 103C 3550JQ0002D COVER,LOWER R 104A 4981JQ3001A SUPPORTER ASSEMBLY,LEG R 104C 4980JQ3033A SUPPORTER,LEG R 105A 5251JQ3002A DRAIN ASSEMBLY,PIPE-Z R 106B 4779JQ3002A LEG ASSEMBLY,ADJUST R 109A 5006JQ3032A CAP,COVER R 109B 5006JQ3038D CAP,COVER R 109C 5006JQ3039D CAP,COVER R 114A 5020JD1004D BUTTON,LINK R 120A 4995JQ1005H CONTROL BOX ASSEMBLY,R R 120B 4994JS1002D CONTROL BOX,R R 120C 4940JQ3003A KNOB,DAMPER R 120D 3550JQ3009B COVER,LAMP R 120E 5209JQ1005B DUCT ASSEMBLY,INSULATION R 120H 3550JA2082A COVER,LED R 125A 3390JQ2001A TRAY,ICE R 136A 3391JQ2011A TRAY ASSEMBLY,DRAWER R 136B 3391JQ2012A TRAY ASSEMBLY,DRAWER R 136C 3391JQ2012B TRAY ASSEMBLY,DRAWER R 136D 3391JQ2012C TRAY ASSEMBLY,DRAWER R 136E 5027JQ2006A SHELF ASSEMBLY,R R 136F 5027JQ2007A SHELF ASSEMBLY,R R 140A 3390JS1013A TRAY,MEAT R 145C 4974JA2040A GUIDE,RAIL R 151A 3391JA2015B TRAY ASSEMBLY,VEGETABLE R 151B 3391JA2015A TRAY ASSEMBLY,VEGETABLE R 155A 3551JQ2013A COVER ASSEMBLY,T/V R 201A 5433JQ2003L DOOR FOAM ASSEMBLY,F R 203A 4987JQ1012A GASKET ASSEMBLY,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 231A 5433JQ0009G DOOR FOAM ASSEMBLY,R R 233A 4987JQ1012C GASKET ASSEMBLY,DOOR R 235A 3390JQ2006A TRAY,EGG R 237A 4974JA2020A GUIDE,BOTTLE R 241A 5004JD1098A BASKET,DOOR R 241C 5004JD1099A BASKET,DOOR R 249A 5075JQ2002A BANK ASSEMBLY,DAIRY R 249B 3550JA1087A COVER,TRAY R 249C 5074JD1006A BANK,DAIRY R 281B 4775JQ3002A HINGE ASSEMBLY,U R 281D 5006JQ3012K CAP,HINGE R 281F 4775JQ3002B HINGE ASSEMBLY,U R 282B 4775JQ2026A HINGE ASSEMBLY,C R 283B 4775JQ2027A HINGE ASSEMBLY,L R 301A 5421JQ0023A EVAPORATOR ASSEMBLY R 304A 3550JQ0001A COVER,BACK-M/C R 307A 2521JA1002A COMPRESSOR,ASSEMBLY DC110E10RAW5 R 310A 3550JA2149A COVER,P.T.C NORYL SE-1J DC110 MATSUSHITA R 312A 5040JA3071A RUBBER,SEAT HANDLE,BACK REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Pearl Inox S AL LOC No. MODEL NAME:GR-359SNQ PART No. LG REFERENCE NO:GC-359SNQ.CPIQLGD Description SPEC R 314A 4J03277A STOPPER,COMP R 315A 3103JQ1006B COMP BASE ASSEMBLY,STD R 315B 4580JQ3001A ROLLER R 315C 1PZZJQ3017A PIN,DRAWING R 317A 5851JQ2001B DRIER ASSEMBLY R 318A 4930JQ3020A HOLDER,DRIER R 319A 3390JA0018A TRAY,DRIP R 319C 4974JQ1006A GUIDE,FAN R 323B 5403JQ1026A CONDENSER ASSEMBLY,WIRE R 327A 5040JQ3006A RUBBER,DAMPING R 328A 5040JQ3023A RUBBER,DAMPING R 329A 5901JQ1003A FAN ASSEMBLY R 329C 5901JQ1004A FAN ASSEMBLY R 330B 4999JQ2001A SHROUD ASSEMBLY,F R 332A 3531JQ2001A GRILLE ASSEMBLY,FAN R 404A 4680JR1009F MOTOR(MECH),COOLING R 405A 4810JQ3021A BRACKET,MOTOR R 405C 5040JQ3003A RUBBER,MOTOR-N R 406B 6600JR1002C SWITCH,[PUSH] PS102 PARK ELEC 125-250VAC 0.5A R 407A 5300JR1009B HEATER,SHEATH 240V 170W R 407B 0CZZJB2003B CAPACITOR,DRAWING R 409B 6912JR2001P LAMP,[VACUUM] R 411A 6411JR1003L POWER CORD ASSEMBLY R 420A 4680JR1008C MOTOR(MECH),COOLING R 4860 4860JA3003A CLAMP R 501A 6871JR1022J PWB(PCB) ASSEMBLY,MAIN R 503B 6871JR3001B PWB(PCB) ASSEMBLY,DISPLAY R 604F 3550JQ2046A COVER,DUCT R 610E 3550JQ2025A COVER,SENSOR R 6921 6921JA2001A RELAY ASSEMBLY 240V 20W REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Euro White S AL LOC No. MODEL NAME:GR-359SQ PART No. LG REFERENCE NO:GC-359SQ.CEWQLGD Description SPEC R 102A 3123JQ2005T TOP COVER ASSEMBLY R 102B 3122JD1004J R 103A 3650JQ2021A HANDLE,BACK R 103B 3650JQ2021B HANDLE,BACK R 103C 3550JQ0002A COVER,LOWER R 104A 4981JQ3001A SUPPORTER ASSEMBLY,LEG R 104C 4980JQ3033A SUPPORTER,LEG R 105A 5251JQ3002A DRAIN ASSEMBLY,PIPE-Z R 106B 4779JQ3002A LEG ASSEMBLY,ADJUST R 109A 5006JQ3032A CAP,COVER R 109B 5006JQ3038A CAP,COVER R 109C 5006JQ3039A CAP,COVER R 114A 5020JS1001A BUTTON,LINK R 120A 4995JQ1005H CONTROL BOX ASSEMBLY,R R 120B 4994JS1002D CONTROL BOX,R R 120C 4940JQ3003A KNOB,DAMPER R 120D 3550JQ3009B COVER,LAMP R 120E 5209JQ1005B DUCT ASSEMBLY,INSULATION R 120H 3550JA2082A COVER,LED R 125A 3390JQ2001A TRAY,ICE R 136A 3391JQ2011A TRAY ASSEMBLY,DRAWER R 136B 3391JQ2012A TRAY ASSEMBLY,DRAWER R 136C 3391JQ2012B TRAY ASSEMBLY,DRAWER R 136D 3391JQ2012C TRAY ASSEMBLY,DRAWER R 136E 5027JQ2006A SHELF ASSEMBLY,R R 136F 5027JQ2007A SHELF ASSEMBLY,R R 140A 3390JS1013A TRAY,MEAT R 145C 4974JA2040A GUIDE,RAIL R 151A 3391JA2015B TRAY ASSEMBLY,VEGETABLE R 151B 3391JA2015A TRAY ASSEMBLY,VEGETABLE R 155A 3551JQ2013A COVER ASSEMBLY,T/V R 201A 5433JQ2003N DOOR FOAM ASSEMBLY,F R 203A 4987JQ1012A GASKET ASSEMBLY,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 231A 5433JQ0009H DOOR FOAM ASSEMBLY,R R 233A 4987JQ1012C GASKET ASSEMBLY,DOOR R 235A 3390JQ2006A TRAY,EGG R 237A 4974JA2020A GUIDE,BOTTLE R 241A 5004JD1098A BASKET,DOOR R 241C 5004JD1099A BASKET,DOOR R 249A 5075JQ2002A BANK ASSEMBLY,DAIRY R 249B 3550JA1087A COVER,TRAY R 249C 5074JD1006A BANK,DAIRY R 281B 4775JQ3002A HINGE ASSEMBLY,U R 281D 5006JQ3012D CAP,HINGE R 281F 4775JQ3002B HINGE ASSEMBLY,U R 282B 4775JQ2026A HINGE ASSEMBLY,C R 283B 4775JQ2027A HINGE ASSEMBLY,L R 301A 5421JQ0023A EVAPORATOR ASSEMBLY R 304A 3550JQ0001A COVER,BACK-M/C R 307A 2521JA1002A COMPRESSOR,ASSEMBLY DC110E10RAW5 R 310A 3550JA2149A COVER,P.T.C NORYL SE-1J DC110 MATSUSHITA R 312A 5040JA3071A RUBBER,SEAT TOP COVER,FRONT REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Euro White S AL LOC No. MODEL NAME:GR-359SQ PART No. LG REFERENCE NO:GC-359SQ.CEWQLGD Description R 314A 4J03277A R 315A 3103JQ1006B COMP BASE ASSEMBLY,STD R 315B 4580JQ3001A ROLLER R 315C 1PZZJQ3017A PIN,DRAWING R 317A 5851JQ2001B DRIER ASSEMBLY R 318A 4930JQ3020A HOLDER,DRIER R 319A 3390JA0018A TRAY,DRIP R 319C 4974JQ1006A GUIDE,FAN R 323B 5403JQ1026A CONDENSER ASSEMBLY,WIRE R 327A 5040JQ3006A RUBBER,DAMPING R 328A 5040JQ3023A RUBBER,DAMPING R 329A 5901JQ1003A FAN ASSEMBLY R 329C 5901JQ1004A FAN ASSEMBLY R 330B 4999JQ2001A SHROUD ASSEMBLY,F R 332A 3531JQ2001A GRILLE ASSEMBLY,FAN R 404A 4680JR1009F R 405A 4810JQ3021A BRACKET,MOTOR R 405C 5040JQ3003A RUBBER,MOTOR-N R 406B 6600JR1002A SWITCH,[PUSH] R 407A 5300JR1009B HEATER,SHEATH R 407B 0CZZJB2003B CAPACITOR,DRAWING R 409B 6912JR2001P LAMP,[VACUUM] R 411A 6411JR1003L R 420A 4680JR1008C MOTOR(MECH),COOLING R 4860 4860JA3003A CLAMP R 501A 6871JR1022J R 503B 6871JR3001B PWB(PCB) ASSEMBLY,DISPLAY R 604F 3550JQ2046A COVER,DUCT R 610E 3550JQ2025A COVER,SENSOR R 6921 6921JA2001A RELAY ASSEMBLY SPEC STOPPER,COMP MOTOR(MECH),COOLING POWER CORD ASSEMBLY PWB(PCB) ASSEMBLY,MAIN 125-250VAC 0.5A 240V 20W REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Pearl Inox S AL LOC No. MODEL NAME:GR-399SNQ PART No. LG REFERENCE NO:GC-399SNQ.CPIQLGD Description R 102A 3123JQ2005V TOP COVER ASSEMBLY R 102B 3122JD1004M TOP COVER,FRONT R 103A 3650JQ2021W HANDLE,BACK R 103B 3650JQ2021X HANDLE,BACK R 103C 3550JQ0002D COVER,LOWER R 104A 4981JQ3001A SUPPORTER ASSEMBLY,LEG R 104C 4980JQ3033A SUPPORTER,LEG R 105A 5251JQ3002A DRAIN ASSEMBLY,PIPE-Z R 106B 4779JQ3002A LEG ASSEMBLY,ADJUST R 109A 5006JQ3032A CAP,COVER R 109B 5006JQ3038D CAP,COVER R 109C 5006JQ3039D CAP,COVER R 114A 5020JS1001D BUTTON,LINK R 120A 4995JQ1005G CONTROL BOX ASSEMBLY,R R 120B 4994JS1003D CONTROL BOX,R R 120C 4940JQ3003A KNOB,DAMPER R 120D 3550JQ3009B COVER,LAMP R 120E 5209JQ1005A DUCT ASSEMBLY,INSULATION R 120H 3550JA2082A COVER,LED R 125A 3390JQ2001A TRAY,ICE R 136A 3391JQ2011A TRAY ASSEMBLY,DRAWER R 136B 3391JQ2012A TRAY ASSEMBLY,DRAWER R 136C 3391JQ2012B TRAY ASSEMBLY,DRAWER R 136D 3391JQ2012C TRAY ASSEMBLY,DRAWER R 136E 5027JQ2006A SHELF ASSEMBLY,R R 136F 5027JQ2007A SHELF ASSEMBLY,R R 140A 3390JS1013A TRAY,MEAT R 145C 4974JA2040A GUIDE,RAIL R 151A 3391JA2015B TRAY ASSEMBLY,VEGETABLE R 151B 3391JA2015A TRAY ASSEMBLY,VEGETABLE R 155A 3551JQ2013A COVER ASSEMBLY,T/V R 201A 5433JQ2003M DOOR FOAM ASSEMBLY,F R 203A 4987JQ1012A GASKET ASSEMBLY,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 231A 5433JQ0010M DOOR FOAM ASSEMBLY,R R 233A 4987JQ1012B GASKET ASSEMBLY,DOOR R 235A 3390JQ2006A TRAY,EGG R 237A 4974JA2020A GUIDE,BOTTLE R 241A 5004JD1098A BASKET,DOOR R 241C 5004JD1099A BASKET,DOOR R 249A 5075JQ2002A BANK ASSEMBLY,DAIRY R 249B 3550JA1087A COVER,TRAY R 249C 5074JD1006A BANK,DAIRY R 281B 4775JQ3002A HINGE ASSEMBLY,U R 281D 5006JQ3012K CAP,HINGE R 281F 4775JQ3002B HINGE ASSEMBLY,U R 282B 4775JQ2026A HINGE ASSEMBLY,C R 283B 4775JQ2027A HINGE ASSEMBLY,L R 301A 5421JQ0023A EVAPORATOR ASSEMBLY R 304A 3550JQ0001A COVER,BACK-M/C R 307A 2521JA1002A COMPRESSOR,ASSEMBLY SPEC DC110E10RAW5 REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Pearl Inox S AL LOC No. MODEL NAME:GR-399SNQ PART No. LG REFERENCE NO:GC-399SNQ.CPIQLGD Description SPEC R 310A 3550JA2149A COVER,P.T.C NORYL SE-1J DC110 MATSUSHITA R 312A 5040JA3071A RUBBER,SEAT R 314A 4J03277A STOPPER,COMP R 315A 3103JQ1006B COMP BASE ASSEMBLY,STD R 315B 4580JQ3001A ROLLER R 315C 1PZZJQ3017A PIN,DRAWING R 317A 5851JQ2001B DRIER ASSEMBLY R 318A 4930JQ3020A HOLDER,DRIER R 319A 3390JA0018A TRAY,DRIP R 319C 4974JQ1006A GUIDE,FAN R 323B 5403JQ1026A CONDENSER ASSEMBLY,WIRE R 327A 5040JQ3006A RUBBER,DAMPING R 328A 5040JQ3023A RUBBER,DAMPING R 329A 5901JQ1003A FAN ASSEMBLY R 329C 5901JQ1004A FAN ASSEMBLY R 330B 4999JQ2001A SHROUD ASSEMBLY,F R 332A 3531JQ2001A GRILLE ASSEMBLY,FAN R 404A 4680JR1009F MOTOR(MECH),COOLING R 405A 4810JQ3021A BRACKET,MOTOR R 405C 5040JQ3003A RUBBER,MOTOR-N R 406B 6600JR1002C SWITCH,[PUSH] 125-250VAC 0.5A R 407A 5300JR1009B HEATER,SHEATH 240V 170W 6.6 R 407B 0CZZJB2003B CAPACITOR,DRAWING R 409B 6912JR2001P LAMP,[VACUUM] R 411A 6411JR1003L POWER CORD ASSEMBLY R 420A 4680JR1008C MOTOR(MECH),COOLING R 4860 4860JA3003A CLAMP R 501A 6871JR1022J PWB(PCB) ASSEMBLY,MAIN R 503B 6871JR3001B PWB(PCB) ASSEMBLY,DISPLAY R 604F 3550JQ2046A COVER,DUCT R 610E 3550JQ2025A COVER,SENSOR R 6921 6921JA2001A RELAY ASSEMBLY 240V 20W REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Euro White S AL LOC No. MODEL NAME:GR-399SQ PART No. LG REFERENCE NO:GC-399SQ.CEWQLGD Description SPEC R 102A 3123JQ2005S TOP COVER ASSEMBLY R 102B 3122JD1004K TOP COVER,FRONT R 103A 3650JQ2021A HANDLE,BACK R 103B 3650JQ2021B HANDLE,BACK R 103C 3550JQ0002A COVER,LOWER R 104A 4981JQ3001A SUPPORTER ASSEMBLY,LEG R 104C 4980JQ3033A SUPPORTER,LEG R 105A 5251JQ3002A DRAIN ASSEMBLY,PIPE-Z R 106B 4779JQ3002A LEG ASSEMBLY,ADJUST R 109A 5006JQ3032A CAP,COVER R 109B 5006JQ3038A CAP,COVER R 109C 5006JQ3039A CAP,COVER R 114A 5020JS1001A BUTTON,LINK R 120A 4995JQ1005G CONTROL BOX ASSEMBLY,R R 120B 4994JS1003D CONTROL BOX,R R 120C 4940JQ3003A KNOB,DAMPER R 120D 3550JQ3009B COVER,LAMP R 120E 5209JQ1005A DUCT ASSEMBLY,INSULATION R 120H 3550JA2082A COVER,LED R 125A 3390JQ2001A TRAY,ICE R 136A 3391JQ2011A TRAY ASSEMBLY,DRAWER R 136B 3391JQ2012A TRAY ASSEMBLY,DRAWER R 136C 3391JQ2012B TRAY ASSEMBLY,DRAWER R 136D 3391JQ2012C TRAY ASSEMBLY,DRAWER R 136E 5027JQ2006A SHELF ASSEMBLY,R R 136F 5027JQ2007A SHELF ASSEMBLY,R R 140A 3390JS1013A TRAY,MEAT R 145C 4974JA2040A GUIDE,RAIL R 151A 3391JA2015B TRAY ASSEMBLY,VEGETABLE R 151B 3391JA2015A TRAY ASSEMBLY,VEGETABLE R 155A 3551JQ2013A COVER ASSEMBLY,T/V R 201A 5433JQ2003P DOOR FOAM ASSEMBLY,F R 203A 4987JQ1012A GASKET ASSEMBLY,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 210A 4810JQ3019B BRACKET,DOOR R 231A 5433JQ0010N DOOR FOAM ASSEMBLY,R R 233A 4987JQ1012B GASKET ASSEMBLY,DOOR R 235A 3390JQ2006A TRAY,EGG R 237A 4974JA2020A GUIDE,BOTTLE R 241A 5004JD1098A BASKET,DOOR R 241C 5004JD1099A BASKET,DOOR R 249A 5075JQ2002A BANK ASSEMBLY,DAIRY R 249B 3550JA1087A COVER,TRAY R 249C 5074JD1006A BANK,DAIRY R 281B 4775JQ3002A HINGE ASSEMBLY,U R 281D 5006JQ3012D CAP,HINGE R 281F 4775JQ3002B HINGE ASSEMBLY,U R 282B 4775JQ2026A HINGE ASSEMBLY,C R 283B 4775JQ2027A HINGE ASSEMBLY,L R 301A 5421JQ0023A EVAPORATOR ASSEMBLY R 304A 3550JQ0001A COVER,BACK-M/C R 307A 2521JA1002A COMPRESSOR,ASSEMBLY DC110E10RAW5 R 310A 3550JA2149A COVER,P.T.C NORYL SE-1J DC110 MATSUSHITA R 312A 5040JA3071A RUBBER,SEAT REMARK REPLACEMENT PARTS LIST BUYER NAME:LGD COLOR:Euro White S AL LOC No. MODEL NAME:GR-399SQ PART No. LG REFERENCE NO:GC-399SQ.CEWQLGD Description SPEC R 314A 4J03277A STOPPER,COMP R 315A 3103JQ1006B COMP BASE ASSEMBLY,STD R 315B 4580JQ3001A ROLLER R 315C 1PZZJQ3017A PIN,DRAWING R 317A 5851JQ2001B DRIER ASSEMBLY R 318A 4930JQ3020A HOLDER,DRIER R 319A 3390JA0018A TRAY,DRIP R 319C 4974JQ1006A GUIDE,FAN R 323B 5403JQ1026A CONDENSER ASSEMBLY,WIRE R 327A 5040JQ3006A RUBBER,DAMPING R 328A 5040JQ3023A RUBBER,DAMPING R 329A 5901JQ1003A FAN ASSEMBLY R 329C 5901JQ1004A FAN ASSEMBLY R 330B 4999JQ2001A SHROUD ASSEMBLY,F R 332A 3531JQ2001A GRILLE ASSEMBLY,FAN R 404A 4680JR1009F R 405A 4810JQ3021A BRACKET,MOTOR R 405C 5040JQ3003A RUBBER,MOTOR-N R 406B 6600JR1002A SWITCH,[PUSH] 125-250VAC 0.5A R 407A 5300JR1009B HEATER,SHEATH QR 240V 170W R 407B 0CZZJB2003B CAPACITOR,DRAWING R 409B 6912JR2001P LAMP,[VACUUM] R 411A 6411JR1003L POWER CORD ASSEMBLY MOTOR(MECH),COOLING R 420A 4680JR1008C MOTOR(MECH),COOLING R 4860 4860JA3003A CLAMP R 501A 6871JR1022J R 503B 6871JR3001B PWB(PCB) ASSEMBLY,DISPLAY R 604F 3550JQ2046A COVER,DUCT PWB(PCB) ASSEMBLY,MAIN R 610E 3550JQ2025A COVER,SENSOR R 6921 6921JA2001A RELAY ASSEMBLY 240V 20W REMARK P/No. 3828JS8027B
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