Quicklub SSVM | Quicklub QLS 301 | User manual | Lincoln Industrial Quicklub SSV, SSVM, QLS 301 Lubrication System, 604265381 Grease Pump, 604272251 Oil Pump, 84501 Program Timer, 84511 Economy Timer, 84015 Timer, 350241, 350242 Air Valve, Centralized Lubrication Kits Product detail 21 Pages Pagine ページ
Below you will find brief product information for Quicklub SSV, Quicklub SSVM, Quicklub QLS 301, 604265381, 604272251, 84501, 84511, 84015, 350241, 350242, Centralized Lubrication Kits. The Quicklub SSV series is the heart of the Quicklub system. It is a series of metering pistons that dispense lubricant from each outlet, overcoming back pressure of up to 1,000 psi. The Quicklub SSVM series is smaller in overall size than the SSV series and provides smaller volume output per outlet. It is used primarily in oil system applications. The Quicklub QLS 301 is a compact, rugged automated lubrication system that is easy to install and use. It has a long list of standard features and delivers maximum performance at an affordable price. The 604265381 Grease Pump is an air-operated single stroke pump that is used to lubricate bearings. It has a sheet metal reservoir, spring-loaded follower and filler fitting for refilling of reservoir. The 604272251 Oil Pump is an air-operated single stroke pump that is used to lubricate bearings. It has a transparent reservoir. The 84501 Program Timer is a solid state timer that is designed to control the lubrication cycle frequency of air operated single stroke pumps. The 84511 Economy Timer is a timing motor, cam and Micro-Switch that is used to turn pump off and on. The 84015 Timer is a solid state timer that is used for automated lubrication systems requiring DC power. The 350241 and 350242 Air Valves are 3-way solenoid operated air valves that are used to control the flow of air to the pump. Centralized Lubrication Kits are designed to service up to 12 points from a single grease fitting utilizing our 12 point SSV series divider valve. The kits include all componentry required to install the system.
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Quicklub
®
Lubrication Systems
Introduction to Quicklub
®
The Lincoln Industrial Quicklub system is designed to provide a relatively simple and inexpensive method of centralizing or automating the lubrication of machinery bearings.
Quicklub can be a simple, centralized system with lubricant supplied manually from a lever gun. Pre-assembled kits are available to service up to 12 points from a single grease fitting. Custom kits can also be provided by our distributors to cover virtually any quantity of points desired.
Quicklub can also be a fully automated system with lubricant supplied by our 12VDC and 24VDC electric or pneumatic pumps. An automated lubrication system typically dispenses small measured amounts of lubricant at frequent intervals while production machines are operating. The electric pumps incorporate an integrated timer for easy installation and trouble-free operation.
Quicklub systems have proven to be the right solution for many industries and applications, eliminating costly, manual point-by-point lubrication. Examples include:
• Packaging
• Lathes
• Beverage industry
• Textile
• Metal Working
• Wood Processing
• Plastic Processing
• Bakery
• Printing
• Punch presses
• Paper Converting
• Milling
• Material Handling Equipment
2
CONTENTS
Quicklub
®
Lubrication Systems
Introduction to Quicklub
®
The heart of the Quicklub
®
system
More than a drilled manifold block, the valve incorporates a series of metering pistons which accurately dispense lubricant from each outlet, overcoming back pressure of up to 1,000 psi. Visual monitoring is provided with an indicator pin, which confirms a valve has completed a full cycle. Quicklub divider valves are available for grease or oil applications, and in carbon steel and 303 stainless steel for corrosive environments.
Figure 1 Figure 2
Figure 3 Figure 4
The inlet passageway is connected to all piston chambers at all times with only one piston free to move at any time.
• With all pistons at the far right, lubricant from the inlet flows against the right end of piston A (fig. 1).
• Lubricant flow shifts piston A from right to left, dispensing lubricant through connecting passages to outlet 2.
Flow is then directed against the right side of piston B (fig. 2).
• Piston B shifts from right to left, dispensing lubricant through outlet 7. Lubricant flow is directed against the right side of piston C (fig. 3).
• Piston C shifts from right to left, dispensing lubricant through outlet 5. Lubricant flow is directed against the right side of piston D.
• Piston D shifts from right to left, dispensing through outlet 3. Piston D’s shift directs lubricant through a connecting passage to the left side of piston A (fig. 4).
Lubricant flow against the left side of piston A begins the second half-cycle, which shifts pistons from left to right, dispensing lubricant through outlets 1,8,6 and 4 of the divider valve.
Figure 5
Crossporting a divider valve
Outputs from adjacent outlets may be combined by installing a closure plug in one or more outlets. Lubricant from a plugged outlet is redirected to the next adjacent outlet in descending numerical order. Outlets 1 and 2 must not be plugged since they have no cross-port passage to the next adjacent outlet.
5
7
3
In figure 5, outlets 5 and 3 are cross-ported and directed through outlet 1. In this example, outlet 1 will dispense three times as much lubricant as outlet 7. The tube ferrules in outlets 1 and 7 block the cross-port passage so that lubricant flow is only directed through outlets.
1
3
CONTENTS
Quicklub
®
Lubrication Systems
Divider Valves
SSV Divider Valves
The SSV Divider Valve is the “heart” of a manual or automated Quicklub system. Featuring from 6 to 18 outlets, the
SSV valve is available in carbon steel and 303 stainless steel for corrosive environments. Valves are available with cycle indicator pins to provide visual indication of system operation.
Specifications:
Construction
Material
Max. Operating Pressure psig / bar
Output/Cycle per Outlet cu. in. / cc
Lubricant
Inlet
Carbon Steel
Stainless Steel
4350 / 300 .012 / .2
¹⁄₈" NPTF(F)
¹⁄₈" BSPP(F)*
Note: Lubricant outlet must use Lincoln Industrial Quicklub fittings. See Divider Valve Accessories section.
* 241650 stainless steel adapter available to convert inlet to
¹⁄₈" NPTF (F).
Model No.
Carbon Steel
303
Stainless Steel
Maximum
Number of
Outlets
Cycle
Indicator
Pin
Operating Temp.
min max
-22˚F (-30˚C) 212˚F (100˚C)
Dimension A in. / mm
619271211
619271221
619263962
619266462
619268441
619268452
619263982
619266482
619272921
619274721
619274741
619274761
619274781
6
8
10
12
18
No
Yes
No
Yes
Yes
No
Yes
No
Yes
2.36
60
2.95
75
3.54
90
4.14
105
6.50 / 165
Note:
You must use outlets 1 and 2 for each of the above referenced models to allow the system to operate properly with the exception of Model 619272921, which requires utilization of outlets 17 and 18.
SSV Divider Valve Accessories
Part Number Description
249010 Cycle switch for providing feedback monitoring for SSV systems
Note:
Cycle switch can only be used with SSV Series Quicklub valves that have indicator pins. Remove slotted plug from indicator assembly on valve prior to installing switch.
4
CONTENTS
Quicklub
®
Lubrication Systems
Divider Valves
SSVM Divider Valves
The SSVM Divider Valve is smaller in overall size than the SSV series and provides smaller volume output per outlet.
Available with 6 to 12 outlets, the SSVM series valve is used primarily in oil system applications.
Specifications:
Construction
Material
Maximum
Operating Pressure psig / bar
Output/Cycle per Outlet cu. in. / cc
Lubricant
Inlet
Operating Temp.
min max
Carbon Steel 1450 / 100 .0037 / .06
¹⁄₈" NPTF(F)
-22˚F (-30˚C)
Note:
Lubricant outlet must use Lincoln Industrial Quicklub fittings. See Divider Valve Accessories section.
212˚F (100˚C)
Model No.
Carbon Steel
619267641
619267653
619266501
619266513
619268481
619268492
619266531
619266543
Note:
You must use outlets 1 and 2 in all systems.
Maximum
Number of
Cycle
Indicator
Outlets Pin
6
8
10
12
No
Yes
No
Yes
No
Yes
No
Yes
Dimension A in. / mm
1.91 / 48.5
2.36 / 60
2.81 / 71.5
3.26 / 83
5
CONTENTS
Quicklub
®
Lubrication Systems
Fittings, Adapters & Accessories
Zerk-Lock ™ and Quicklinc ® Make Connecting Fast
Installing lubrication systems can take a lot of time, especially when there’s not much space to work with. Those problems are a thing of the past with Lincoln
Industrial’s unique Zerk-Lock and Quicklinc connectors and adapters. Great for hard-to-reach places and those spots where there’s no room for a wrench,
Zerk-Lock and Quicklinc cut the time it takes to install line connections in half— or more—when compared to screw-type connectors.
Quicklinc line connectors and adapters link metering valves and flexible lubrication lines. Outlet adapters with check valves are used in automated systems, while models without a check valve are used in manual systems—called single point kits—where a divider valve connected to several lubrication points is fed with a grease gun.
The Quicklinc tube splicer union is a great way to fix a broken line without replacing the whole line. Just clean the line ends, plug them into the connector and the line’s repaired.
Quicklinc lube point connectors are ideal when fittings can be removed easily. All three varieties—straight, 90-degree elbow and elbow swivel—connect much faster than using a typical screw connector, which requires assembly of four components.
Zerk-Lock is Lincoln Industrial’s other great time-saving connector. When removing a fitting is not practical, the Zerk-Lock grease fitting adapter is the answer. It connects any 1/8-inch male tube adapter directly to a grease fitting. Even when a fitting is self-tapered or pressed in, there’s no need to drill it out and tap new threads with
Zerk-Lock—a tremendous time saving.
Box Quantities:
Model No.
Description
252751
252752
252753
252754
252755
252756
252757
252758
Valve outlet fitting with check for 1/4'' nylon tubing
Valve outlet fitting without check for 1/4'' nylon tubing
1/4'' tube x 1/8'' NPT male straight fitting
1/4'' tube x 1/8'' NPT male 90° fitting
1/4'' tube x 1/8'' NPT male 90° swivel fitting
1/4'' tube x 1/4''- 28 male straight fitting
1/4'' tube x 1/4''- 28 male 90° fitting
1/4'' tube x 6 mm male 90° fitting
252759
252760
1/4'' tube x 6 mm straight fitting
1/4'' tube x 1/4'' tube splicer union
252761 1/8'' NPSL female Zerk-Lock grease fitting adapter
The models are economy packaged, 50 pieces per carton.
Quicklinc and Zerk-Lock are designed to work well together. It’s as simple as:
1. Install a Quicklinc into the divider valve and insert the line
2. Place a Zerk-Lock onto the fitting
3. Seal and tighten
Zerk-Lock using a hammer and staking tool
4. Then thread a
Quicklinc completely into the Zerk-Lock
5. And plug the tube into the Quicklinc adapter
6
CONTENTS
Quicklub
®
Lubrication Systems
Fittings, Adapters & Accessories
Standard Compression Fittings for Steel or Nylon Tubing
Part No.
241290
241293
Description
¹⁄₄
" tube x
¹⁄₈
" NPT male straight fitting
¹⁄₄
" tube x
¹⁄₈
" NPT male 90° fitting
Quicklinc ®
Part No.
244047
244048
243699
244054
244055
244056
244057
244058
Push-In Style Fittings for Nylon Tubing
Description
¹⁄₄
" tube x
¹⁄₈
" NPT male straight fitting
¹⁄₄
" tube x
¹⁄₈
" NPT male 90° fitting
¹⁄₄
" tube x
¹⁄₈
" NPT male 90° swivel fitting
¹⁄₄
" tube x
¹⁄₄
- 28 male straight fitting
¹⁄₄
" tube x
¹⁄₄
- 28 male 90° fitting
¹⁄₄
" tube x
6 mm male 90° fitting
¹⁄₄
" tube x
6 mm straight fitting
¹⁄₄
" tube x
¹⁄₄
" tube splicer union
Divider Valve Outlet Adapters Without Check Valves
Quicklub ® adapters without check valves are for use in manual systems where lubricant is supplied from hand grease guns or pneumatic powered lever guns.
Quicklub ® adapters with check valves are for use in all automated systems.
Divider Valve Outlet Adapters for
¹⁄₄" O.D. Steel or
Nylon Tubing Compression Style With Check Valve
Part No.
68462
402226021
504316063
404225812
Description
Ferrule
¹⁄₄
"
Compression nut
Check valve body
Clamping ring
Divider Valve Outlet Adapters for
¹⁄₄" O.D. Steel or
Nylon Tubing Compression Style Without Check Valve
Model Description
404202364
404236681
404225812
Comp. Nut
Comp. Nut
Ferrule
Divider Valve Outlet Adapters for
¹⁄₄" O.D. Nylon
Tubing Quicklinc ® Push-In Style
Part No.
244883
244884
Description
Valve outlet fitting with check
Valve outlet fitting without check
Divider Valve Outlet Adapters for
¹⁄₈" I.D. Hose
Part No.
Description
404225812
239857
239959
Clamping ring
Valve outlet adapter with check
Valve outlet adapter without check
7
CONTENTS
8
Quicklub
®
Automated Lubrication Systems
Fittings, Adapters & Accessories
Divider Valve Mounting Accessories
Part No.
246416
51304
247023
239499
241233
Description
Valve mounting bracket
¹⁄₄" nylon locknut for valve mounting
Grade 8,
¹⁄₄" valve mounting bolt
Template for divider valve mounting
(6,8, 10 and 12 outlet valves)
Template for 18 outlet (model 619272921) valve
Divider Valve Outlet Closure Plugs & Gaskets
Part No.
209121582
303174992
Description
Valve outlet closure plug gasket
Valve outlet closure plug
Supply and Feed Line Hose
Nominal Size
Min.
Lube
Working
Burst Pressure
10,000 psig
4000 psig
690 bar 276 bar
I.D.
¹⁄₈"
O.D.
⁵⁄₁₆"
Part No.
241285
241286
241287
241288
252717
Minimum
Bending
Radius
3
¹⁄₂"
Description
2 ft. (.61m) coil grease filled
26 ft. (7.92m) coil grease filled
35 ft. (10.66m) coil grease filled
40 ft. (12.19m) coil grease filled
200 ft (60.96m) coil non-grease filled
Construction
Nylon Tube
Dacron Braid
Polyurethane Cover
Hose Ends for
¹⁄₈" I.D. Hose
Part No.
241289
246002
Description
¹⁄₈
" NPT swedge on hose stud (requires swedging tool)
¹⁄₈
" NPT field installable hose coupling
(swedging tool not required)
Feed Line Nylon Tubing
O.D.
Inches
¹⁄₄
"
Wall Thickness
In. / mm
.050 / 1.27
Part No.
242025
242050
62357
247022
Working Pressure Minimum Bending psig bar in / mm
625 42.5
.875 / 22.2
Description
25 ft. (7.62m) coil grease filled
50 ft. (15.24m) coil grease filled
100 ft. (30.48m) coil non-grease filled
500 ft. (152.40m) coil non-grease filled
CONTENTS
Quicklub
®
Automated Lubrication Systems
Fittings, Adapters & Accessories
Style 1 Style 2
Style 3
Pipe Thread Adapters
Model
No.
Style A B
13154 3
13155 1
14054 3
20024 3
20026 1
20028 2
20029 1
C D E F G
⁷⁄₈ ³⁄₈ ¹⁄₂ sq.
¹⁄₈
NPSM
¹⁄₈
NPTF
¹⁄₄
-28 UNF
1
³⁄₈ ¹⁄₂ sq.
¹⁄₈
NPSM 90°
¹⁄₈
NPTF
¹⁄₄
-28 UNF
⁷⁄₈ ⁷⁄₁₆ ¹⁄₂ sq.
¹⁄₈
NPSM
¹⁄₈
NPTF
¹⁄₄
-28 UNF
⁷⁄₈ ⁵⁄₁₆ ¹⁄₂ hex
¹⁄₄
-28 Taper
¹⁄₈
NPSF
¹³⁄₁₆ ⁵⁄₁₆ ¹⁄₂ sq.
¹⁄₄
-28 Taper
1
¹⁵⁄₃₂ ¹⁄₂ sq.
¹⁄₈
PTF
1
¹⁵⁄₃₂ ¹⁄₂ sq.
¹⁄₈
PTF
90°
45°
90°
¹⁄₈
¹⁄₈
¹⁄₈
PTF
PTF
PTF
Metric Adapters
Model No.
20042
20043
244201
Description
6 mm male x
¹⁄₈
" NPSF female straight
6 mm male x
¹⁄₈
" NPSF female 90°
¹⁄₈
" BSPT male x
¹⁄₈
" NPT female thread
Zerk-Lock
™
Grease Fitting Adapter
Connects any
¹⁄₈
" NPTF male tube adapter directly to a standard grease fitting.
Aluminum, carbon steel construction; fluorocarbon elastomer seal.
Model No.
Thread A
Dimensions
B C-Hex in. mm in. mm in. mm
247340
¹⁄₈" NPSL Female
.625
15.9
.500
12.7
.500
12.7
Note:
Zerk-Lock, with a straight female thread, is designed to accept a tube connector with a tapered male thread. This tapered to straight thread engagement is required for secure seal.
Grease Fittings
Part No.
5010
5045
5050
5200
5300
5400
5410
5701
242125
Description
¹⁄₄
" - 28 taper threaded straight fitting
¹⁄₈
" NPT threaded straight leakproof fitting
¹⁄₄
" PTF special extra short straight fitting
¹⁄₈
" PTF special short 45° fitting
¹⁄₈
" PTF special short 65° fitting
¹⁄₈
" PTF special short 90° fitting
¹⁄₄
" - 28 taper threaded 90° fitting
¹⁄₈
" PTF special short straight buttonhead fitting
Plastic grease fitting cap
9
CONTENTS
Quicklub
®
Lubrication Systems
Fittings, Adapters & Accessories
Swivels
Part No.
91048
91308
Description
¹⁄₈" NPT male x ¹⁄₈" NPT female 90° swivel
¹⁄₈" NPT male x ¹⁄₈" NPT female straight swivel
Adapter Unions and Locknuts
Part No.
66649
51055
Description
¹⁄₈" NPT male x ¹⁄₈" NPT female swivel adapter union
¹⁄₈" NPSM locknut utilized for remote ¹⁄₈" I.D. hose bulkhead connections
Installation/Assembly Tools
Part No.
241237
241238
241239
Description
Plastic tube and hose cutter
Swedging tool for field installation of Model 241289
QL screwdriver
System Finishing Accessories
Part No.
241110
241054
241055
Description
Feed line bundling spiral wrap (10 ft. (3m) length)
Nylon ties (100 count poly bag)
Nylon ties (50 count poly bag)
10
CONTENTS
Quicklub
®
Lubrication Systems
Installation Components
Lubricant flows through supply lines between the pump and divider valves, then through feed lines between the divider valves and the bearing. Tubing and/or pipe sizes are determined after considering both the length of the line and the specific lubricant intended for use in the system.
Your Lincoln Industrial representative can assist you in the proper selection of supply and feed line material to optimize your application.
Listed below is a simplified outline of the installation components offered. For a complete listing of products, please refer to the Installation Components catalog.
TUBING
Hydraulic, Steel, Stainless Steel and Nylon
Single and Multiple Tube
Clamps
Heavy Duty, Standard Duty,
Threaded Sleeve and Snap-On
Coupler Tube Fittings
Quicklinc ™ Tubing Adapter
Zerk-Lock ™
Adapters
Grease Fitting
Non-Metallic
PIPING
Seamless
Continuous Welded
Forged Fittings
Malleable Iron Fittings
316 Stainless Steel Pipe and Fittings
Stainless Steel Fittings
Galvanized Pipe, Threaded Plug and Fittings
ACCESSORIES
Supply, Feed and Bulk Feed
Line Hose
Air Hose
Kits for Hose Repair
Heavy-Duty Air Line Quick
Disconnects
AIR CONTROL
AND ACCESSORIES
Manual Shut-Off Valves
Pressure Gauges
Lubricant Filters and Strainers
AIRCARE™ AIR
PREPARATION SYSTEMS
Modular Air Line Filters,
Regulators and Lubricators
Integrated/Modular
Filter/Regulator with Gauge
Modular Air Line
Combination Units
High Capacity Air Line Filters,
Regulators and Lubricators
High Capacity Air Line
Combination Units
Miniature Air Line
Components—Air Line Filter,
Regulator and Lubricator
Miniature Air Line
Combination Units
Modular Air Line Equipment
Accessories:
Lockout Valve, Quick Clamp,
Quick Clamp Wall Mounting
Bracket, Porting Block, Quick
Mount Pipe Adaptors, Manifold
Block, Pressure Switch, Panel
Nut, Wall Mount Bracket,
Tamper Resistant Cover
& Seal Wire
Air Line Equipment Accessories:
Wall Mount Bracket, High
Capacity; Mounting Bracket and Nut, Miniature; Pressure
Gauges
PIPE FITTINGS
Reducing Bushings
Nipples
Couplings
Reducing Couplings
Street Ells
Tees
Crosses
Adapter Unions
Elbows
Pipe Fitting Adapters
Supply Line Swivels
Feed Line Swivels
Anchor and Junction Blocks
11
CONTENTS
Quicklub
®
Lubrication Systems
Electric Grease Pumps—203 Series
Models 94124, 94224 and 94212
These industrial lube pumps are electrically operated and are used in progressive type (Quicklub or Modular Lube) automated lubrication systems. The pump consists of a nylon housing, electric gear motor, and a plastic reservoir with stirring paddle. One model incorporates a built-in timer, with the other two cycled by independent timers or machine controls. The pump’s ability to develop high operating pressures allows it to supply lubricant up to NLGI #2 grease in most ambient temperatures.
Model: 94124/94224/94212
Output/Min Per Element**:
Reservoir Capacity:
.171 cu. in.
4 lb.
2.8 cc
1.8 kg
2000 cc 122 cu. in.
Lubricant Outlet:
¹⁄₈" NPT (F)
Maximum System Operating Pressure:
3600 psig
Enclosure Rating:
Operating Temperature Range:
IP54*
Min. -13°F
248 bar
Reservoir Fill Method:
Max. 158°F
By grease fitting
-25°C
70°C
Pressure Relief Valve:
4000 psi, +/- 250 276 bar, +/- 17
* Protected from water sprayed in all directions.
** Single 6mm element standard; to increase pump output, add one or two additional element(s) #600268762 and relief valve(s) #249567.
Model Electrical
Number Requirements
94124
94224
94212
24 VDC
2 amps
12 VDC
3.5 amps
Internal Timer Setting
On Time
(2 min. increments)
Min Max Min
Off Time
(1 hour increments)
Max
2 min.
30 min.
1 hour 15 hours
Timer not included with Models 94224 and 94212.
Select external timer from System Controls section.
Model 249567 Pressure Relief Valve
Designed to protect supply lines in instances of high pressure caused by a blocked component inlet or extremely cold temperatures. The valve assembly consists of a pressure relief valve, a grease fitting for manual servicing of the system and an 1/8"
NPT female supply line connection.
Pump Elements
Model
No.
600268752
600268762
600268772
*600287501
Piston
Diameter
5 mm
7 mm
.122 in 3
6 mm .171 in 3
.244 in 3
Lubricant
Output
/min / 2 cm 3
/min / 4 cm 3
/min
/min / 2.8 cm 3 /min
/min
Max. Operating Connection
Pressure
5000 psi
350 bar
Thread
G 1/4"
* Special hammer paste element for electric grease pumps to be used for applications on hydraulic hammers.
Pump Reservoir Conversion Kits & Accessories
Part Number Description
544320221
544320231
638375491
246322
*241419
*241484
4 liter conversion kit
8 liter conversion kit
Manual grease filler pump
Remote push button manual lube kit
12 VDC illuminated manual switch
24 VDC illuminated manual switch
* To be used with #246322 remote push button manual lube kit
12
CONTENTS
Quicklub
®
Automated Lubrication Systems
Electric Grease Pumps—QLS 301 Series
QLS 301
The newest automated Quicklub Lubrication System—the QLS 301—has it all.
It’s compact, rugged, easy to install and easy to use. It has a long list of standard features and delivers maximum performance, all at an affordable price.
For those who thought the reduced downtime and improved safety of automated lubrication were out of reach, and for those waiting for a cost-effective system for their smaller machinery, the reliable QLS 301 is the answer. It’s automated lubrication “made easy.”
Operating Voltage:
Operating Current:
Operating Temperature:
Number of Outlets:
Reservoir Capacity:
Protection:
Lubrication Cycle Time:
Number of Cycles:
Timer Memory:
Maximum Operating Pressure:
Output per Outlet & Cycle:
Lubricant:
Weight:
12 and 24 VDC
120 and 230 VAC, 50/60 Hz
12 VDC 1.0 A
24 VDC
120 VAC
230 VAC
-10° to 158°F
6, 8, 12 or 18
61 in 3
1.5 A
1.0 A
0.5 A
-25° to 70°C
1.0 L
NEMA 4
20 min. to 100 hours
1 (with 6, 8 divider block
1, 2 or 3 cycles are possible)
Indefinite
3000 psig approx. 0.012 in 3
NLGI 2 grease
12.5 lbs.
205 bar approx. 0.2 cm
5.7 kg
3
Available Models
Model
P301 31211151
P301 31411151
P301 42611111
P301 42811111
P301 61211151
P301 61411151
P301 62611111
P301 62811111
P301 91211151
P301 91411151
P301 92611111
P301 92811111
Valve
Type
SSV6
SSV6
SSV8
SSV8
SSV12
SSV12
SSV12
SSV12
SSV18
SSV18
SSV18
SSV18
Valve
Mount
Back
Back
Bottom
Bottom
Back
Back
Bottom
Bottom
Back
Back
Bottom
Bottom
Note: All models include low level and remote contacts.
Volt
Inch Accessory Size Kits
SSV 6/8 part number 550-36971-1
SSV 12 part number 550-36971-2
SSV 18 part number 550-36971-3
Note: Includes
¹⁄₄" O.D. tubing and appropriate Quicklinc and Zerk-Lock fittings.
12DC
24DC
120AC
120AC
12DC
24DC
120AC
230AC
12DC
24DC
120AC
230AC
Cable
30’ / 10m
30’ / 10m none none
30’ / 10m
30’ / 10m none none
30’ / 10m
30’ / 10m none none
13
CONTENTS
Quicklub
®
Automated Lubrication Systems
Air Operated (Single Stroke) Pumps
Model 604265381 Grease Pump
Includes sheet metal reservoir, spring-loaded follower and filler fitting for refilling of reservoir with 81834 filler pump.
Model:
Lubricant:
Number of Outlets:
Ratio:
Output/Stroke/Outlet:
Reservoir Capacity:
Air Inlet:
Lube Outlet:
604265381
Grease
8
40:1
.018 cu. in.
3 lb.
91 cu. in.
¹⁄₈" NPTF Female
See note #2
.3 cc
1.5 liter
1500 cc
Maximum Lubricant Pressure:
Reservoir Level Indication:
3675 psig
Rod
250 bar
Fill Method:
Through grease fitting
Notes:
1. 3-way air valve required for pump operation.
2. Model 604265381 has integrated Divider Valve with cycle indicator pin and must use
Lincoln Industrial Quicklub Fittings. See Divider Valve section for part numbers.
3. One pump stroke will cycle the eight outlet progressive divider valve approximately 1.7 cycles.
Model 604272251 Oil Pump
Includes transparent reservoir.
Model: 604272251
Lubricant:
Number of Outlets:
Ratio:
Output/Stroke/Outlet:
Reservoir Capacity:
Air Inlet:
Lube Outlet:
Maximum Lubricant Pressure:
Reservoir Level Indication:
Oil
1
40:1
.16 cu. in. 2.6 cc
3.8 pints
110 cu. in.
1.8 liter
1800 cc
¹⁄₈" NPTF Female
¹⁄₄" O.D. tube connection
4400 psig 300 bar
Visual through transparent reservoir
Fill Method:
Fill cap and screen
Note:
1. 3-way air valve required for pump operation.
14
CONTENTS
Quicklub
®
Automated Lubrication Systems
System Controls
The controls listed on the following two pages are designed to control the amount of time the selected system pump is on and the duration between lube events.
Model 84501 Program Timer—Solid State
Designed to control the lubrication cycle frequency of air operated single stroke pumps. Timer turns pump on/off at programmed intervals via a 3-way air solenoid valve (not included) installed in the air line to pump.
Off Time
(Cycle Time)
Min Max
20 Sec.
24 Hrs.
On Time
(Pumping Time)
Min
10 Sec.
Max
1 Min.
24 Sec.
Power
Requirements
120/230 VAC
50/60 Hz
Approvals
Switch
Capacity
UL, CSA
120 VAC, 5 Amps
230 VAC, 1.5 Amps
Built-In Program Options Enclosure
Ambient Operating
Temperature Range
3 Hr.
Program
Memory
Prelube
Function
Rating
NEMA #1
Dimensions-in./mm
Height Width Depth
8
¹⁄₄
210
6
¹³⁄₁₆
4
¹⁵⁄₁₆
173 125
Note:
Refer to Technical Manual for a full explanation of available program options.
Minimum Maximum
0°F 130°F
-18°C 54°C
Model 84511 Economy Timer for
Single Stroke Pumps
Uses a timing motor, cam and Micro-Switch to turn pump off and on. NEMA 1 enclosure, UL and CSA listed. Switch capacity 10 amps non-inductive.
Min
Off Time
(Cycle Time)
5 Min.
Max
1 Hr.
(Pumping Time)
Min
On Time
30 Sec.
Power
Requirements
Approvals
Max
90 Sec.
120 VAC, 60 Hz UL, CSA
Note: Off-time selectable in 5 minute intervals.
Switch
Capacity
10 Amps
Rating
NEMA 1
Enclosure
Dimensions - in. / mm
Height Width Depth
5 / 127 3
¹⁄₄ / 82.5
3
¹⁄₂ / 89
15
CONTENTS
Quicklub
®
Automated Lubrication Systems
System Controls
Model 84015 Timer—12-24V DC
Solid state timer for automated lubrication systems requiring DC power. Rugged construction with liquid and dust-tight enclosure. Includes manual push button for remote initiation of a lube cycle.
Min.
Off Time**
(Cycle Time)
Max.
Fixed On Time
2.5 Min.
80 Min.
75 Sec.
* Less load.
** Available selections are 2.5, 5, 10, 20, 40 or 80 minutes.
Power
(Pumping Time) Requirements
10-30 VDC
25 MA*
Rating
NEMA 12
Enclosure
Dimensions-in / mm
Height Width Depth
5
¹⁄₄ / 133
3
¹⁄₈ / 79
3 / 76
Switch
Capacity
Ambient Operating Temperature Range
Minimum Maximum
0°F / -18°C
5 Amps
131°F / 55°C
Electric Solenoid Operated Air Valves
Model Type
Electrical Characteristics
Power Inrush Holding Air Ambient
Requirements Current Current Inlet/ Temp.
Cv
Factor
Max.
Press.
Conduit
Conn.
Amps Amps Outlet Range psi / bar
110 VAC, 50 Hz
350241 3 120 VAC, 60 Hz .11
Way
8.4 VA
350242
220 VAC, 50 Hz
240 VAC, 60 Hz .055
8.4 VA
.07
.035
¹⁄₄"
0° - 140°F
NPTF(F) -18° - 60°C
1.8
150
¹⁄₂"
10.2
NPS(F)
16
CONTENTS
Quicklub
®
Automated Lubrication Systems
Single Point Lubrication Kits
These kits are designed to service up to 12 points from a single grease fitting utilizing our 12 point SSV series divider valve.
The kits, which are available with or without a grease gun, include all componentry required to install the system. Kits are available primed with NLGI #2 grease or non-filled if a specific grade or type of grease is to be used.
These kits effectively replace the concept of using grease fittings mounted to a central manifold with a system that delivers precise amounts of lubricant, fully monitored with the divider valve’s indicator pin. Kits include 100'
¹⁄₄" nylon tubing,
12 straight Quicklinc ® tube fittings, 12 Zerk-Lock ™ adapters, mounting clips and hardware.
Quicklub Centralized Lubrication Kits
Single point kits contain all items required to install a system on your machinery, including a complete installation/service manual. The selection chart describes the models available to meet your specific needs.
Model
87311
87312
87411
87412
Selection Chart
Description
Kit with single fitting for use with portable grease gun.
Complete kit with grease gun for permanent mounting.
Tubing
Non-filled
Pre-filled
Non-filled
Pre-filled
CONTENTS
17
Quicklub
®
Automated Lubrication Systems
Numerical Index
Part No.
Page No.
5010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
51304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
20024 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20026 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20029 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20042 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
51055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
62357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
66649 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
68462 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
84015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
84501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
84511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
87311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
87312 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
87411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
87412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
91048 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Part No.
Page No.
91308 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
94124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
94212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
94224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
239499 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
239857 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
239959 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
241054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
241055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
241110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
241233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
241237 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
241238 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
241239 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
241285 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
241286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
241287 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
241288 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
241289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
241290 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
241293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
241419 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
241484 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
242025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
242050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
242125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
243699 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244047 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244048 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
18
CONTENTS
Quicklub
®
Automated Lubrication Systems
Numerical Index
Part No.
Page No.
244055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244057 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244058 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
244883 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
244884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
246002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
246322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
246416 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
247022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
247023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
247340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
249010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
249567 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
252751 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252717 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
252752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252753 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252754 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252757 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252758 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252759 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
252761 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
350241 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
350242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
209121582 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Part No.
Page No.
303174992 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
402226021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
404202364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
404225812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
404236681 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
504316063 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
544320221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
544320231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
550369711 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
550369712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
550369713 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
600268752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
600268762 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
600268772 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
600287501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
604265381 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
604272251 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
619263962 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619263982 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619266462 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619266482 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619266501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619266513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619266531 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619266543 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619267641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619267653 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619268441 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619268452 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619268481 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
19
CONTENTS
Quicklub
®
Automated Lubrication Systems
Numerical Index
Part No.
Page No.
619268492 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
619271211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619271221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619272921 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619274721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619274741 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619274761 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
619274781 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
638375491 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
P301 31211151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 31411151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 42611111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 42811111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 61211151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 61411151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 62611111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 62811111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 91211151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 91411151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 92611111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
P301 92811111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
20
CONTENTS
A Complete Line of Lubrication Solutions and Industrial Pumping Products
Automated Lubrication
Our automated systems dispense measured amounts of lubricant at predetermined intervals.
Systems include Helios ® and Duo-Matic ™ two-line systems, and Centro-Matic ® , Modular Lube ® ,
Quicklub ® and ORSCO precision oil lubrication.
With our BearingSaver ® program, we find the best automated solution for you from our wide range of systems for grease, fluid grease and oil.
Lincoln Industrial has developed specialized pumps and pumping stations to handle the difficult job of transferring thick fluids. From the industry-best PileDriver III ® and PowerMaster III
® pumps and air motors to specialty pumps, controls and mounting accessories, Lincoln Industrial is the preferred pumping system for many tough applications.
Industrial Pumping
CONTENTS
General Lubrication
Sometimes a simple approach is the best solution. Our wide range of products includes smaller, self-contained automated lubricators and general lubrication equipment.
Lincoln Industrial’s global distribution network is the best in the industry.
Whatever the service—evaluating your lubrication methods, installing a custom-engineered system, or supplying top-quality manual lubrication products—your Lincoln Industrial distributor makes certain you always get the very best value.
Systems House Distributors
Our systems house distributors offer the highest level of expertise available in the industry. They can custom design a system with the exact combination of Lincoln Industrial components you need. Then, they install the system in your plant with their knowledgeable technicians or work with your personnel to make sure the job is done correctly. Each distributor stocks a full inventory of pumps, metering devices, controllers, monitors and accessories. Each continues to meet our stringent requirements for product, systems and service knowledge. From Los Angeles to London, Boston to Bangkok, Lincoln
Industrial’s top-of-the-industry systems house distributors will be there when and where you need them.
For the nearest authorized Lincoln Industrial sales and service representative, call:
Americas:
St. Louis, Missouri
314-679-4200
Fax: 800-424-5359
Europe/Africa:
Walldorf, Germany
49-6227-33-0
Fax: 49-6227-33-259
Asia/Pacific:
Singapore
65-5627960
Fax: 65-5629967
One Lincoln Way
St. Louis, MO 63120-1578
USA
Phone 314-679-4200
Fax 314-679-4359 www.lincolnindustrial.com
Form 442833 (6/99)
© Copyright 1999
Printed in U.S.A.
CONTENTS
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Key Features
- Metering pistons dispense lubricant
- Overcomes back pressure of up to 1,000 psi
- Compact and rugged design
- Easy to install and use
- Long list of standard features
- Delivers maximum performance
- Affordable price
- Sheet metal reservoir
- Spring-loaded follower
- Filler fitting for refilling