Pattern Less Excelon Edger HPE-7000 Huvitz

Pattern Less Excelon Edger HPE-7000 Huvitz
Excelon XD Operator’s Manual
Operator’s Manual
Excelon XD
1
2
Excelon XD Operator’s Manual
IMPORTANT NOTICE
This product may malfunction due to electromagnetic waves caused by portable
personal telephones, transceivers, radio-controlled toys, etc.
Be sure to avoid
having the above objects, which affect the normal operation of the product, brought
near the product.
The information in this publication has been carefully checked and is believed to be
entirely accurate at the time of publication.
HUVITZ assumes no responsibility,
however, for possible errors or omissions, or for any consequences resulting from
the use of the information contained herein.
HUVITZ reserves the right to make changes in its products or product specifications
at any time without prior notice and is not required to update this documentation to
reflect such changes.
© 2002 - 2009 HUVITZ Co., Ltd.
689-3, Geumjeong-dong, Gunpo-si, Gyeonggi-do,
435-862, Republic of Korea
All rights are reserved.
Under copyright laws, this manual may not be copied, in whole or in part, without the
prior written consent of HUVITZ Co., Ltd.
Excelon XD Operator’s Manual
3
Contents
IMPORTANT NOTICE ..................................................................................... 2
1. Introduction ................................................................................................... 6
1.1 System Configuration ............................................................................. 6
1.2 Main Features ......................................................................................... 6
1.3 Classification ........................................................................................... 7
2. Safety Information ......................................................................................... 8
2.1 Introduction ............................................................................................. 8
2.2 Safety Symbols ........................................................................................ 9
2.3 Environment factors ............................................................................. 10
2.4 Safety Precaution .................................................................................. 11
3. System Configurations ................................................................................. 17
3.1 Main Body ............................................................................................. 17
3.4 Standard Accessory (Tool Box) ............................................................ 19
4. Installation Procedure ................................................................................. 20
5. Operation...................................................................................................... 22
5.1 Display and Control Buttons ................................................................ 22
5.2 Main Screen ........................................................................................... 23
5.2.1 Layout of main screen ...................................................................... 23
5.2.2 Job List Tab ...................................................................................... 24
5.2.3 Frame Information ........................................................................... 25
5.2.4 Layout Options ................................................................................ 27
5.2.5 Edging Options ................................................................................ 31
4
Excelon XD Operator’s Manual
5.2.6 Digital Pattern ................................................................................. 35
5.2.7 Retouch Mode ................................................................................. 40
5.2.8 Menu Bar ......................................................................................... 43
5.2.9 Menu Dialog Box ............................................................................ 44
5.3 Hole Editor Screen ............................................................................... 48
5.3.1 Layout of Hole Editor ...................................................................... 48
5.3.2 Add Hole ......................................................................................... 50
5.3.3 Change Hole Type ........................................................................... 50
5.3.4 Select Hole ...................................................................................... 51
5.3.5 Delete Hole ...................................................................................... 53
5.3.6 Hole Position Reference (Horizontal) ............................................. 53
5.3.7 Hole Position Reference (Vertical) .................................................. 54
5.3.8 Undo ................................................................................................ 56
5.3.9 Redo ................................................................................................ 56
5.3.10 Hole Attributes .............................................................................. 58
5.3.11 Hole Position Adjustment .............................................................. 59
5.3.12 Exit ................................................................................................ 59
5.3.13 Group............................................................................................. 60
5.3.14 Hole data Load/Save ..................................................................... 64
5.3.15 Hole data preset ............................................................................. 66
5.4 Job Management .................................................................................. 67
5.4.1 Job Save........................................................................................... 67
5.4.2 Job Load .......................................................................................... 69
5.4.3 Internal Data .................................................................................... 71
5.4.4 Specify Frame Change Lens ............................................................ 71
6. User Defined Options .................................................................................. 74
6.1 Configuration ........................................................................................ 74
6.1.1 General ............................................................................................ 74
6.1.2 Layout Default ................................................................................. 75
6.1.3 Edging Default ................................................................................ 76
6.1.4 Hole Editor Default ......................................................................... 76
Excelon XD Operator’s Manual
5
6.2 Frame Fitting ........................................................................................ 80
6.3 Adjustment ............................................................................................ 82
6.3.1 Size Adjustment ............................................................................... 82
6.3.2 Margin Adjustment .......................................................................... 83
6.3.3 Axis Adjustment ............................................................................... 84
6.3.4 Bevel Adjustment ............................................................................. 85
6.3.5 Grooving Adjustment ....................................................................... 87
6.3.6 Safety Beveling Adjustment ............................................................ 88
6.3.7 Clamp Pressure ................................................................................ 89
6.3.8 Processing Speed ............................................................................. 89
6.3.9 System Adjustment .......................................................................... 90
6.3.10 Drilling Adjustment ....................................................................... 92
6.4 Configuration Management ................................................................. 98
7. System Maintenance .................................................................................... 99
7.1 Setup Time ............................................................................................. 99
7.2 Test Mode............................................................................................... 99
7.3 Wheel Dressing ...................................................................................... 99
7.4 Replacing Drill Bit .............................................................................. 100
7.5 Automatic Calibration ........................................................................ 100
7.6 Statistics ............................................................................................... 101
7.7 Maintenance Tips ................................................................................ 102
Standard Accessory ........................................................................................ 103
Specification ................................................................................................... 104
Drawings of System ....................................................................................... 105
6
Excelon XD Operator’s Manual
1. Introduction
1.1 System Configuration
• Edger (HPE-7000) + Auto Blocker (CAB-4000)
• Edger (HPE-7000) + Frame Reader (CFR-4000)
1.2 Main Features
• All the finishing processes, tracing to edging, are fully operated with the advanced
3D Digital Technology optimizing the productivity and efficiency
Edging
Material
Beveling
Flat
Edging
Grooving
Polishing
Safety
Beveling
Drilling
Plastic
○
○
○
○
○
○
Glass
○
○
X
X
○
X
High Index
○
○
○
○
○
○
Polycarbonate
○
○
○
○
○
○
Trivex®
○
○
○
○
○
○
• High Resolution TFT-LCD (10.4”) with Touch Screen and the Intuitive Icon-based
User Interface are harmonized to offer the maximum convenience for everyday
Excelon XD Operator’s Manual
7
use
• The “Digital Pattern Layout” modifies the lens shape in left/right, top/bottom as well
as circumference and optimizes the fitting challenge for Rimless and SemiRimless
• Frame Tracing, Layout and Lens Edging can be processed simultaneously. Frame
Tracing and Layout work can be stored in advance during the lens edging process
• Graphically Designed Test Mode enables the operator to effectively perform the
routine maintenance without the technical assistance
• Any shape and materials of frames from rimless to goggles are automatically and
precisely scanned with 3D technology ensuring no margin of error
• More than several hundreds of frames are memorized in the external memory
card . Therefore, users can retrieve them whenever they want.
• The compete harmony between the robust hardware and the machining algorithm
makes the whole machining processes much more stable and fast.
1.3 Classification
• Protection against electric shock: Class I(earthed)
• Installation Category: II
• Pollution Degree: 2
8
Excelon XD Operator’s Manual
2. Safety Information
2.1 Introduction
Safety is everyone‟s responsibility. The safe use of this equipment is largely
dependent upon the installer, user, operator, and maintainer. It is imperative that
personnel study and become familiar with this entire manual before attempting to
install, use, clean, service or adjust this equipment and any associated accessories.
It is paramount that the instructions contained in this manual are fully under stood
and followed to enhance safety to the patient and the user/operator. It is for this
reason that the following safety notices have been placed appropriately within the
text of this manual to highlight safety related information or information requiring
special emphasis. All user, operators, and maintainers must be familiar with and pay
particular attention to all warning and cautions incorporated herein.
!
WARNING
“Warning” indicates the presence of a hazard that could result in severe
personal injury, death or substantial property damage if ignored.
!
CAUTION
“Caution” indicates the presence of a hazard that could result in minor injury,
or property damaged if ignored.
!
NOTE
“Note” describes information for the installation, operation, or maintenance of
which is important but hazard related if ignored.
Excelon XD Operator’s Manual
9
2.2 Safety Symbols
The International Electro technical Commission (IEC) has established a set of
symbols for medical electronic equipment, which classify a connection or warn of any
potential hazard. The classifications and symbol s are shown below.
Save these instructions
I and O on power switch represent ON and OFF
respectively.
This symbol identifies a safety note. Ensure you understand
the function of this control before using it. Control function is
described in the appropriate User‟s or Service Manual.
Identifies the point where the system safety ground is
fastened to the chassis. Protective earth connected to
conductive parts of Class I equipment for safety purposes.
Disposal of your old appliance
1. When this crossed-out wheeled bin symbol
is
attached to a product it means the product is covered by
the European Directive 2002/96/EC.
2. All electrical and electronic products should be
disposed of separately from the municipal waste stream
via designated collection facilities appointed by the
government or the local authorities.
3. The correct disposal of your old appliance will help
prevent potential negative consequences for the
environment and human health.
4. For more detailed information about disposal of your
old appliance, please contact your city office, waste
disposal service or the shop where you purchased the
product.
10
Excelon XD Operator’s Manual
2.3 Environment factors
Avoid the following environments for operation or storage:
Where the equipment is exposed to water vapor.
Don‟t operate the equipment with a wet hand.
Where the temperature changes extremely.
- Operation Temperature: 10 ~ 40C
(Humidity : 50 ~ 80%)
- Storage Temperature : -20 ~ 85C (Humidity : 50 ~ 80%)
Where the humidity is extremely high or there is a ventilation
problem.
Where equipment is exposed to chemical material or
explosive gas.
Where the equipment is exposed to direct sunlight.
Where it is near the heat equipment.
Don‟t
disassemble the product
or open. We aren‟t
responsible for it for nothing.
Don‟t plug the AC power cord into the outlet before the
connection between devices of the e q u i p m e n t
is
c o m p l e t e d . This can generate the defect.
Where the equipment is subject to excessive shocks or
vibrations.
Excelon XD Operator’s Manual
11
Be careful not to be inserted dust, especially, metal
Be careful not to close the fan located on the lateral or
backside of the equipment.
Pull out the power cord with holding the plug, not the cord.
Avoid places where the ambient temperature falls below 10℃ or exceeds 40℃ for
normal operation, or below –20℃ or exceeds 85℃ for transportation and storage.
Humidity should be maintained between 50% and 80% for normal operation,
transportation and storage. Avoid environments where the equipment is exposed to
excessive shocks or vibrations. And also the normal operation time is as following:
operation time : short term operation max 6min
2.4 Safety Precaution
This equipment has been developed and tested according to safety standards as
well as national and international standards. This guarantees a very high degree of
safety for this device. The legislator expects us inform the user expressively about
the safety aspects in dealing with the device. The correct handling of this equipment
is imperative for its safe operation. Therefore, please read carefully all instructions
before switching on this device. For more detailed information, please contact our
Customer Service Department or one of our authorized representatives.
(1)
This equipment must not be used (a) in an area that is in danger of explosions
and (b) in the presence of flammable, explosive, or volatile solvent such as
alcohol, benzene or similar chemicals.
(2)
Do not put or use this device in humid rooms. Humidity should be maintained
between 50% and 80% for normal operation.
Do not expose the device to
12
Excelon XD Operator’s Manual
water splashes, dripping water, or sprayed water. Do not place containers
containing fluids, liquids, or gases on top of any electrical equipment or devices.
(3)
The equipment must be operated only by, or under direct supervision of a
properly trained and qualified person.
(4)
The service technician of Huvitz or the technician authorized by Huvitz may only
carry out modifications of this equipment.
(5)
Customer maintenance of this equipment may only be performed as stated in
the User‟s Manual and Service Manual. Any additional maintenance may only
be performed by the service technician of Huvitz or the technician authorized by
Huvitz.
(6)
The manufacturer is only responsible for effects on safety, reliability, and
performance of this equipment when the following requirements are fulfilled: (1)
The electrical installation in the respective room corresponds to the
specifications stated in this manual and (2) This equipment is used, operated,
and maintained according to this manual and Service Manual.
(7)
The manufacturer is not liable for damage caused by unauthorized tampering
with the device(s). Such tampering will forfeit any right to claim under warranty.
(8)
This equipment may only be used together with accessories supplied by Huvitz.
If the customer makes use of other accessories, use them only if their safe
usability under technical aspect has been proved and confirmed by Huvitz or the
manufacturer of the accessory.
(9)
Only person who has undergone proper training and instructions are authorized
to install, use, operate, and maintain this equipment.
(10) Keep the User‟s Manual and Service Manual in a place easily accessible at all
times for persons operating and maintaining the equipment.
(11) Do not force cable connections. If a cable does not connect easily, be sure that
the connector (plug) is appropriate for the receptacle (socket). If you cause any
damage to a cable connector(s) or receptacle(s), let the damage(s) be repaired
by an authorized service technician.
(12) Please do not pull on any cable. Always hold on to the plug when disconnecting
cables.
(13) Before every operation, visually check the equipment for exterior mechanical
damage(s) and for proper function.
Excelon XD Operator’s Manual
13
(14) Do not cover any ventilation grids or slits. Immediately turn off and unplug any
equipment that gives off smoke, sparks, strange noises, or odors.
(15) Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to the instructions.
(16) Edger produces a noise. To prevention of the noise damage, You use the
earplug.
(17) Keep to use LAN Port only in the inside building.
(18) When you carry this product, please use a hand cart. At least three persons are
necessary to lift the equipment.
(19) To avoid the risk of electronic shock, this equipment must only be connected to
a supply mains with protective earth.
(20) Do not position the equipment so that it is difficult to operate the disconnecting
device. (disconnecting device : power cord appliance inlet)
(21) This machine might be impaired if used in a manner not specified by
manufacturer and this manual.
14
Excelon XD Operator’s Manual
!
`
WARNING
• Be sure that any part of human body is not interfered with the edging wheel
during the operation. Otherwise, the person may be seriously hurt.
• Edging room cover should be fully closed during the lens finishing process. If
the lens is broken during the process, the broken pieces of lens may cause the
damage to the person.
The debris may also cause the damage to the human
eye.
• Be sure not to press the clamp button unless the wheel completely stops.
Otherwise, the lens may be fallen and broken by the wheel, and cause the
damage to the person.
• If the crack appears on the edging wheel or on the base of the product,
immediately stop the operation and ask for the service. If the edging wheel is
broken during the operation, the broken pieces may cause the serious hurt.
• Be sure not to edge the materials other than the spectacle lenses.
Otherwise,
it may deteriorate the wheel performance and cause the crack on it. If the
edging wheel is broken during the operation, the broken pieces may cause the
serious hurt.
• Be sure not to operate the product unless the front cover of edging body is fully
closed.
Otherwise, it may cause the serious hurt.
• The equipment should be properly installed and operated based on the
instructions on this manual.
If the power is turned on without unlocking the
locking device for the carriage and feeler, it may cause the damage to the
product and cause the malfunction of the product.
Excelon XD Operator’s Manual
!
15
WARNING
• Do not disassemble the product without the proper training. It may cause the
electric shock, serious hurt during the operation or cause the malfunction of the
product.
• Be sure the material of lens is matched with the job options selected in the
display before starting the edging mode.
Otherwise, it may cause the damage
to the wheel and shorten the lifetime of wheel.
• The safety beveling for glass lenses should be performed both at front and rear
side. Otherwise, it will cause the damage to the human skin.
• The product should be properly installed and maintained at the horizontally
leveled place. Otherwise, it may affect the normal operation of the product.
• Be sure that the fingers are not caught during clamping.
• In case of detaching the lens adapter from the finished lens, use the Adapter
Remover supplied as the standard accessory.
Do not pull out the lens adapter
with bare hands.
• Be sure that the water supply hose is not folded or interfered with other objects
causing the problem of water supply.
finishing.
It may deteriorate the quality of lens
The debris of lens may cause the damage to the respiratory organ of
operator and malfunction of the product.
16
Excelon XD Operator’s Manual
!
CAUTION
• When moving the equipment, first fix the stage and check whether the power
supply is off. Then, two persons should lift the bottom of the product with both
hands.
• In case of setting down the equipment, make sure not to be interfered with the
obstacles. Setting down the product slowly in order to prevent the hurt of human
body or damage to the product.
• When moving the equipment, make sure the locking device and the screw for
the cover are properly tightened.
• In case of packaging the equipment, use the recommended packaging material
and method in order to prevent the damage during the transportation.
!
CAUTION
• Be sure to use the standard accessories or tools provided together with the
product for the maintenance. Otherwise, it may cause the malfunction of the
product.
• In case of wheel dressing, be sure to use the dressing stick fitted with each
wheel.
The dressing stick should be replaced in case the length becomes
smaller than the size, which can be hold by hand.
Excelon XD Operator’s Manual
17
3. System Configurations
3.1 Main Body
Front View
Display window
(Touch Screen)
Edging
Room
Cover
(Auto)
Operating Buttons
Edging Room
Drill
Lens Feeler
Clamp
Main Wheel
Wheel for Safety Beveling and Grooving
휠
Top View
Main Switch
Main power inlet and Fuse
Holder
Interface Terminal
• MOTOR/GUI : maintenance
SD memory card slot
• BLOCKER : Auto Blocker
• BAR CODE: Barcode Reader • TRACER : Frame Reader
Power outlet for Pump I, II
18
Excelon XD Operator’s Manual
For Edging Polycarbonate
Excelon XD Operator’s Manual
19
3.4 Standard Accessory (Tool Box)
Lens Adaptor
Combination Wrench
Standard Frame
Standard JIG for Edger
Feeler Tips
Drill Bit
LEAP-Ⅲ Tape
Lens Adaptor Remover
Standard Pattern
Wrench Set
Fuse(250V,10A)
Pattern Holder
Dressing Sticks
Fixing Bracket
!
NOTE
• Only Use 3M LEAP-III™ as the Block Tape in order to assure the proper axis
positioning.
• In case of Super Hydrophobic Lens, use the specialized sticker in order to
assure the proper axis position.
20
Excelon XD Operator’s Manual
4. Installation Procedure
① Remove the shock-absorbing material from the packing box and pull out the
Edger carefully.
② Unfasten the screw at the Edger Front Cover and lift it open.
③ Remove the Fixing materials (bracket, sponge, tape).
④.Plug the Pump Power Cable into the receptacle for Pump at the back of the
product.
⑤ Connect Water Supply Hose into the Pump.
⑥ Connect Water Drain Hose into Water Drain Hole and tie it with the fixing clip.
⑦ Assemble the Edger Left Cover and Edger Front Cover.
⑧ Check the Initialization.
Store the Fixing materials into the toolbox for the use of moving the product.
[Connecting the Water Drain Hose]
[ Connecting the Water Supply Hose ]
Fixing Clip for Water Drain Hose
!
NOTE
• Fill up 2/3 of the tank with water and make sure that the water supply hose is
not dragged below the pump, and is not folded or interfered with other objects.
• Use the Clip to tie the Water Supply Hose properly.
Excelon XD Operator’s Manual
!
21
CAUTION
• If the initialization process fails, check the following.
- Check drill fixing sponge removed
- Check carriage fixing sponge removed (Right and Left)
- Check carriage fixing bracket removed
- Check feeler fixing tape removed
• If the touch screen does not work, run the touch calibration function.
- Turn off the system and then turn on the system with the [WINDOW] key
pushed.
- After a while touch calibration screen displayed.
- Follow the instruction displayed on the screen.
• If the initialization error occurs continuously, follow the instruction below.
- Memorize error message displayed on the screen.
- Turn off the system and then turn on the system with the [STOP] key pushed.
- After a while main screen displayed on the screen without initialization.
- Run “Tool – Test Mode” in the menu bar and check the system.
• If the edger work correctly, make sure reset current time. (see chapter [7.1] for
setup time)
• Make sure to turn off the system before insert or remove SD memory card.
• If you insert or remove the SD memory card while edger is running, the data in
the SD card can be corrupted and that data corruption can cause machine
malfunction.
22
Excelon XD Operator’s Manual
5. Operation
5.1 Display and Control Buttons
Touch Screen
CLAMP START STOP WINDOW CLAMP
CLAMP
START
STOP
WINDOW
Open/Close Clamp (Lens Position Left/Right)
Start Edging
Stop Edging
Open/Close Edging Room Window
!
NOTE
• Clamp Buttons in the Left and Right provide the exactly same function. They
are provided for the convenience to press the button by the bare hand without
holding the lens.
• Be sure that Lens Position Button only works during Roughing process. It is
useful to adjust the lens position if the lens exceeds the wheel range because
of the thickness.
Excelon XD Operator’s Manual
5.2 Main Screen
5.2.1 Layout of main screen
Menu bar
Frame Information
Edging Options
Layout Options
Job List Tab
Function
Buttons
23
24
Excelon XD Operator’s Manual
5.2.2 Job List Tab
Finished Job
Current Job
Edging Job
Page Information
(Current Number/Total)
All jobs in the edger displayed on the tabbed menu.
Maximum 5 jobs are displayed in a page and touch the tab to select the job.
If total job count is more than 5, “Page Information” tab is used for page movement
and maximum 100 jobs can be managed.
Finished job can be deleted by touching delete icon(
!
).
NOTE
• Color of the job tab (border color) changed by processing status.
• Page movement
Page Down
Page Up
Touch left side and drag to right
Touch right side and drag to left
Excelon XD Operator’s Manual
25
5.2.3 Frame Information
Right side selected
PD
Min lens diameter
Frame curve
OH
Bridge Size
Grid show/hide
Frame type
Lens Adaptor
Touch lock/release
If a job selected, frame shape is displayed on the screen in actual measurement with
the frame information.
The black cross mark is boxing center and the red cross mark is optical center.
Optical center position is determined by PD and OH values entered by user.
Lens adaptor image means blocking position and displayed at either boxing center
or optical center according to blocking mode.
PD/OH/Bridge Size values can be changed by touching its value area. (Numerical
keypad displayed on the screen)
Min lens diameter, Frame curve and frame type cannot be modified.
Binocular PD and monocular PD are displayed together and if one value changed
the other value calculated automatically.
OH value shows one of following value according to OH type option. (Delta Y, Box
Height, Mix Height)
26
Excelon XD Operator’s Manual
!
NOTE
• Changing bridge size display option, FPD can be displayed instead of bridge
size(Default option is bridge size).
• FPD : Distance between the frame centers (boxing centers)
• In case of Two Eye Tracing, the value of FPD will be automatically transmitted
and displayed.
• In case of pattern tracing, be sure to change the standard value to the actual
Bridge Size.
• In case of One Eye tracing, it will be helpful to use Bridge Size Input function. (It
is much easier to measure the Bridge Size)
• Measure the Bridge Size as (B) instead of (A). Remember that the Bridge Size
is not from frame to frame, but from lens to lens,
(A)
(B)
Excelon XD Operator’s Manual
5.2.4 Layout Options
1
2
3
4
5
6
These icons are used for changing layout options.
Touch the icon to change the option.
(1) Lens Type
Single Focus
Bi-focal
Blend Bi-focal lens
(Far Vision)
(Near Vision)
(Near Vision)
(2) Blocking Mode
Optical Center
Boxing Center
(Frame Center)
(3) OH type
FPD based OH
(Delta Y)
Box Height
(4) Bridge Size / FPD
Bridge Size
FPD
Mix Height
27
28
Excelon XD Operator’s Manual
(5) Right/Left Synchronization
Execute Right/Left
Cancel Right/Left
Synchronization
Synchronization
(6) Frame Change Mode
Frame Change
Cancel Frame Change
!
NOTE
• In case of executing the options for Bi-Focal(Near Vision)
and Blend
Lens (Near Vision)
, Near Vision Shape will be displayed on the LCD
screen. If you input the diameter, you can see the frame shape similar to the
actual lens shape and check the interference.
• Be sure to execute Boxing Center mode (
) for the followings.
☞ PD is in eccentric position
☞ Horizontally Wide Frame
☞ Super Hydrophobic Lens or Ultra Hi-Index Lens
• In case of Layout with Monocular PD, be sure to cancel Right/Left
Excelon XD Operator’s Manual
Synchronization (
29
).
• The exact meaning of the mix height and the box height is as following:
FPD based OH
Y
Mix Height
Box Height
• It is so important to measure the optical height of the patient precisely when
edging a progressive lens. Sometimes, too short optical height might cut out the
near vision area.
• In the Boxing Center mode, “Blocking offset” function is helpful to block lens
manually. (“Help – Blocking Offset” in the menu bar)
30
Excelon XD Operator’s Manual
!
NOTE
• Bifocal Lens Layout
(1)
Change Lens type option to bifocal mode(Select either “Bifocal” mode or
“Bifocal(Blend)” mode).
(2)
Adjust near vision area size.
(3)
Input near vision PD and OH(Use either “Box-Height” type or “Mix-Height”
type).
Excelon XD Operator’s Manual
31
5.2.5 Edging Options
1
3
2
4
These icons are used for
changing edging options.
Touch the icon to change the
5
7
option.
6
(1) Edging Type
Beveling
Flat Edging
Grooving
(2) Size Adjustment
(3) Clamping Pressure Adjustment
(4) Safety Mode
Normal Mode
Fragile Mode
!
NOTE
• Select Fragile mode or adjust clamp pressure in case the lens may be broken.
(5) Lens Material
Plastic (CR39)
Polycarbonate
HI-Index
Glass
Trivex
32
Excelon XD Operator’s Manual
(6) Bevel/Groove Position
Front Side %
Front Side mm
Rear Side mm
Base Curve
(7) Main Edging Option Icon (Polishing, Safety Beveling, Groove Width/Depth)
Polishing On/Off
Front
Groove
Safety Beveling (On/Off)
Polishing On
Rear Safety Beveling
Width/Depth
Front
Safety Beveling
!
(Off/Small/Large)
Rear
Safety Beveling
Rear
Safety Beveling (L)
NOTE
• According to the Edging Options, Beveling and Grooving position can be
selected independently.
☞
Ratio (%) from the Front side of the lens
☞
Distance (㎜) from the Front side of the lens
Excelon XD Operator’s Manual
☞
☞
33
Distance (㎜) from the Rear side of the lens
Adjust the position according to the Lens Base Curve and the
Minimum Thickness (0~10)
• The value of the edging options affects the final output as followings :
50%
30%
[ Ratio(%) mode
from the front side ]
• Like the above picture, if the operator use ratio(%) mode from the Front side
about a so thin lens, the machining of the thinnest part could be dangerous.
50%
[ Distance(mm) mode
from the front side ]
1.6mm
1.6mm
• Using the distance(mm) mode from the front side, the operator can designate
the specific distance, However, if the thickness of the thin area is less than the
double of the designated value, the machine internally forces it to be machined
by the 50% of the thickness at the thin position.
1
9
9
1
Base
Curve
Base
Base
[Base curve mode]
Curve
Curve
(-) lens
(+) lens
• In the base curve mode, base curves of (+) lenses and (-) lenses exist the
34
Excelon XD Operator’s Manual
opposite side of each of them. In this mode, the bevel or grooving line always
passes the mid of the thinnest area which is located at the midst zone of (-)
lenses and is located at the edged zone of (+) lens. And much bigger position
value makes the curve closer to the base curve.
• Frame Material, Lens Material and Lens Thickness may affect the quality of
Lens Fitting. If needed, execute the Size Adjustment (
) in advance.
Frequently used Adjustment Value can be stored at “Frame Fitting” in the menu.
• Be sure to carry out the Edging Process in Fragile Mode (
) in case the lens
may be broken or the axis may be tilted during the edging process.
• Grooving and Polishing is not available for the Glass Lens. Be sure the material
of lens is matched with the job options selected in the display before starting the
Edging Mode.
• Be sure to use the new Tape or Sticker and erase the wet from the Lens
surface.
!
CAUTION
• The safety beveling for glass lenses should be performed both front and rear
side. Otherwise, it will cause the damage to the human skin.
• To prevent the distortion of axis, you should put stickers for blocking of
hydrophobic lenses. Stickers are provided by lens manufacturers. Otherwise,
we do not guarantee the quality of the stickers.
Excelon XD Operator’s Manual
35
5.2.6 Digital Pattern
The “Digital Pattern” modifies the lens shape in left/right, top/bottom as well as
rotation and optimizes the fitting for Rimless and Semi-Rimless.
To use Digital Pattern, touch the digital pattern button(
) on the function button
area.
1
2
4
3
5
Layout option button area changed to Digital Pattern buttons and all other options
are disabled..
(1) Enlargement/Reduction
To enlarge or reduce lens shape, touch and drag one of 8 touch
boxes. You can freely enlarge or reduce lens shape.
Touch Box
36
Excelon XD Operator’s Manual
Left/Right Enlargement
Top/Bottom Enlargement
Reduction
Excelon XD Operator’s Manual
(2) Rotation
To rotate lens shape, touch and drag Rotation Stick.
You can rotate lens shape clockwise or counterclockwise.
Rotation Stick
Rotate 20 degrees (Clockwise, Right Lens)
(3) Near Vision Area Enlargement/Reduction
This function only applied to near vision area.
To change lens shape, touch bottom out line of the lens and
drag downward or upward.
37
38
Excelon XD Operator’s Manual
Near Vision Area Enlargement
(4) Reset
Recover original lens shape. (Restore the first frame shape
received from frame reader or auto blocker)
Reset
(5) Exit
Finish Digital Pattern function.
When exit dialog box popped up, select “Yes” to save modified
lens shape. If you choose “No”, Digital Pattern function will
close without saving data.
Excelon XD Operator’s Manual
39
Exit
!
NOTE
• For the half-framed lens or the rimless lens, the digital pattern provides the
convenient reformation. The redesign of the frame shape could be done easily
using the digital pattern.
• For the bi-focal lens or the progressive, the digital pattern makes the near vision
area included within the frame. Sometimes too small frame shape might cut out
the near vision area. In this case, the digital pattern provides the enlargement of
the frame shape.
• Optical center position is determined by PD and OH values. So after digital
pattern applied, optical center position may be different. Be sure to check optical
center position and PD/OH values.
40
Excelon XD Operator’s Manual
5.2.7 Retouch Mode
If the finished lens is too large, it is possible to readjust lens size in the retouch
mode,.
After finishing, touch the Retouch icon and then setup retouch options.
Press the [START] button to start retouching.
1
2
3
Toggle Retouch Mode
(1) Input the lens size to be decreased by Retouch (Unit : mm)
Input value : 0 or minus number
Excelon XD Operator’s Manual
(2) Activate/Cancel Polishing
The operator can activate polishing, even if the lens has not been polished
originally.
Activate Polishing
Cancel Polishing
(3) Activate Grooving
Even if the lens has been flat edged, the operator can add grooving by
entering grooving depth value. However, grooving position and width cannot
be changed.
Activate Grooving
41
42
Excelon XD Operator’s Manual
!
NOTE
• Be sure not to remove the Lens Adapter to activate the Retouch Mode.
• Be sure not to change any edging option before entering Retouch Mode.
• The recommended Retouch Size will be 1/3 of the length shown as (a).
(a)
• If the edging type is Beveling, grooving function disabled and vise versa.
• To return to main screen, touch the retouch button again.
• Retouch can only be performed on the job edged right before.
Excelon XD Operator’s Manual
5.2.8 Menu Bar
All additional functions are provided in the menu bar for user convenience.
Menu bar always displayed on the top of the screen.
(1) Job (Job related functions)
Job load, Job save, Job delete, internal
data, etc.
(2) Option (User Configuration Options)
Configuration,
Frame
Fitting,
Adjustment, Configuration Management.
(3) Tool (Maintenance tools)
Setup Time, Test Mode, Wheel Dressing,
Replacing Drill bit, etc.
!
NOTE
• Details of the menu bar function provided in separate chapter.
43
44
Excelon XD Operator’s Manual
5.2.9 Menu Dialog Box
All configurations can be set using the Menu Dialog Box.
1
2
3
4
5
6
7
(1)
Menu title
(2)
Sub-menu tab
Up to 4 sub-menu entries are displayed in the Sub-menu tab. To select menu,
touch the tab. Using arrow buttons, you can move to the next/previous submenu.
(3)
Current sub-menu number (current / total)
(4)
Select/Unselect/Toggle Button
Excelon XD Operator’s Manual
(5)
Menu item area
There are three types of items. Value, List, Check Box.
 Value
This is an item you can enter value directly.
Touch the value box and enter the value using the numeric keypad.
 List
List item shows the values you can select.
 Check box
You can select or disable the feature using check box.
(6)
Scroll bar
45
46
Excelon XD Operator’s Manual
You can use the scroll bar to move around the items.
(7)
Save/Exit Button
After you finish changing, touch the save button to apply changes to the system.
Or touch the exit button to exit without applying the changes.
!
NOTE
• Change multiple values
Multiple items can be changed to the same value.
If you touch the label of the item, selection icon displayed at the left of label.
Enter the value using the numeric keypad.
Excelon XD Operator’s Manual
If you enter the value, information message box displayed on the screen.
Select “YES” to apply the value to all.
47
48
Excelon XD Operator’s Manual
5.3 Hole Editor Screen
Hole Editor is used for specifying hole position for drilling.
Touch Hole Editor button (
) to enter hole editor screen.
5.3.1 Layout of Hole Editor
Hole Position Information
1
11
5
2
4
3
10
8
Hole Attributes
9
6
7
Control Buttons
12
Excelon XD Operator’s Manual
49
(1) Hole Position Information
Horizontal Position
Hole
Vertical Position
Drilling Impossible Area
(2) Add Hole
(3) Change Hole Type
(4) Hole ID / Select Hole
(5) Delete Hole
(6) Hole Position Reference (Horizontal)
(7) Hole Position Reference (Vertical)
(8) Undo
(9) Redo
(10) Hole Attributes
(11) Hole Position Adjustment
(12) Exit
!
NOTE
• To use Hole Editor, the blocking mode option must be set to “Boxing Center”
mode. If hole data already added, blocking mode cannot be changed to “Optical
Center”.
50
Excelon XD Operator’s Manual
5.3.2 Add Hole
To add hole, touch “Add” button(
) and then touch hole position in the frame
area.
To specify hole position accurately, touch hole
position value and then enter exact hole
position value with numeric keypad.
5.3.3 Change Hole Type
Currently Hole editor supports two types of hole. (Hole & Slot)
“Change Hole Type” button(
) specifies hole type to be added.
Hole
Slot
Excelon XD Operator’s Manual
!
NOTE
• Adding a Slot
(1)
Change hole type to “Slot”
(2)
Touch start position of slot in the frame area and then drag.
• Slot start point is green, end point is brown.
5.3.4 Select Hole
When a hole added, hole ID assigned automatically.
(Current Hole ID / Total)
Use Prev button(
button(
) or Next
) to change hole ID.
Also it is possible to enter Hole ID
directly
with
numeric
(touch the Hold ID area)
keypad.
51
52
Excelon XD Operator’s Manual
!
NOTE
• Use the Hole ID to distinguish hole data.
• To specify hole position R/L separately, turn off R/L sync option before
specifying position.
R/L Sync Off
Excelon XD Operator’s Manual
5.3.5 Delete Hole
Select hole to delete and then touch delete button(
).
5.3.6 Hole Position Reference (Horizontal)
Frame Center (Temporal : – value, Nasal : + value)
Temporal Box
Nasal Box
Temporal Frame
Nasal Frame
!
NOTE
• Horizontal Reference
Box
Temporal
Frame Frame Center
Frame
Box
Nasal
53
54
Excelon XD Operator’s Manual
5.3.7 Hole Position Reference (Vertical)
Frame Center (Top : + value, Bottom : - value)
Top Box
Bottom Box
!
NOTE
!
NOTE
• Vertical Reference
Top
Frame Center
Bottom
• Hole Position
Frame Center (Horizontal)
Temporal Box (Horizontal)
Frame Center (Vertical)
Frame Center (Vertical)
Excelon XD Operator’s Manual
Nasal Box (Horizontal)
Temporal Frame (Horizontal)
Frame Center (Vertical)
Frame Center (Vertical)
Nasal Frame (Horizontal)
Frame Center (Horizontal)
Frame Center (Vertical)
Top Box (Vertical)
Frame Center (Horizontal)
Bottom Box (Vertical)
55
56
Excelon XD Operator’s Manual
5.3.8 Undo
Touch undo button (
) to undo the last change.
All actions entered by the user are stored automatically, even if you delete
hole data by mistake, Hole Editor can easily revert to a previous state.
5.3.9 Redo
The Redo command (
) reverses the Undo (The opposite of Undo
command). The Redo button enabled after user excute undo function.
Excelon XD Operator’s Manual
!
NOTE
• Undo/Redo
Slot diameter 1mm  2mm
Undo
Slot diameter 1mm
Redo
Slot diameter 2mm
57
58
Excelon XD Operator’s Manual
5.3.10 Hole Attributes
Hole attributes (Group, Diameter, Depth, Angle) are displayed on the bottom left of the
screen.
• Diameter : Hole diameter (Min 0.8 mm)
• Depth : Hole depth (0 means through hole)
• Angle : Tilting angle (0°~ 30°, Automatic)
!
NOTE
• Tilting Angle
Automatic
0°
(perpendicular to
surface)
• Group attribute explained in a separate chapter.
30°
Excelon XD Operator’s Manual
5.3.11 Hole Position Adjustment
This function enables user to adjust hole position easily and accurately.
If the adjustment button(
) touched, additional control panel displayed on the
screen.
Step
Close
Touch direction button to change current hole position. (Step value applied)
5.3.12 Exit
Exit Hole Editor.
All holes are displayed on the main screen.
59
60
Excelon XD Operator’s Manual
5.3.13 Group
Group function enables user to edit several hole data at the same time.
If the Group ID is same, hole position and property can be changed at once.
(1) Specify Group ID
Touch the Group ID box and enter Group ID.
(“0” means currently selected hole data does not belong to any group)
All hole data with same Group ID shown in pink color.
Excelon XD Operator’s Manual
(2) Change group position
If you change position of any hole data of the group, all group data
changed simultaneously.
This function only working under Group Sync Mode. If the Group Sync
Mode disabled, only selected hole data changed.
(
- Group Sync Mode,
- Group Sync Mode disabled)
61
62
Excelon XD Operator’s Manual
(3) Change group property
If you change property of any hole data of the group, all group data
changed simultaneously. (Only working under Group Sync Mode)
(4) Ungroup
Set to 0 to all Group ID.
Excelon XD Operator’s Manual
(5) Delete all group data
If you delete any hole data of the group, all group data deleted
simultaneously. (Only working under Group Sync Mode)
63
64
Excelon XD Operator’s Manual
5.3.14 Hole data Load/Save
All hole data can be saved in the SD memory card for future reuse.
(1) Save hole data
Select “Job – Hole Data Save” in the menu bar.
Enter filename to save. (Max 16 characters)
All hole data stored in the SD memory card.
If the filename already exists in the SD memory card, warning dialog box
displayed on the screen. User can choose overwrite or cancel.
Excelon XD Operator’s Manual
(2) Load hole data
Select “Job – Hole Data Load” in the menu bar to run hole data load dialog
box.
Select filename to load in the left file list box and then open it.
You can specify hole data loading method in the menu.
There are three kinds of loading method.
-
Delete current hole data before loading
-
Append to current hole data
-
Ask to user before loading the data
(“Option – Configuration – Drilling Default”)
65
66
Excelon XD Operator’s Manual
5.3.15 Hole data preset
Hole editor provides 8 built-in drilling pattern data for user convenience.
To use built-in patterns, hole data preset feature must be turned on.
Check “Use Hole Data Preset” item in the “Option – Configuration – Drilling
Default” menu.
Touch the pattern box to load preset pattern.
Preset pattern consist of group data, so you can change hole position and
property using the group function.
Excelon XD Operator’s Manual
67
5.4 Job Management
All job data received from auto-blocker or frame reader can be saved to the SD
memory card for future reuse.
5.4.1 Job Save
Select “Job – Job Save” in the menu bar to save job data.
Current job number will be applied to the filename in the SD memory card.
If the filename already exists in the SD memory card, warning dialog box
displayed on the screen. User can select overwrite or cancel.
68
Excelon XD Operator’s Manual
!
NOTE
• To prevent duplicate filename, change job number before saving.
• Touch the job tab again to change current job number. (Job number can be up
to 16 characters)
Excelon XD Operator’s Manual
5.4.2 Job Load
Select “Job – Job Load” in the menu bar to run job load dialog box.
All job data in the SD memory card listed in the dialog box.
If you select job file in the left file list box, job data displayed in the right
preview window.
Touch the open button to load selected job data.
Search function is useful to find job file.
Enter filename (touch the input box in the search area) and then touch
“Search” button. If the filename found, job data displayed in the preview
window.
69
70
Excelon XD Operator’s Manual
!
NOTE
• To delete job data in the SD memory card, touch “Delete” button.
Excelon XD Operator’s Manual
5.4.3 Internal Data
6 internal job data (Rectangle, Ellipse, Frame, Circle,
Pentagon, Standard Pattern) are built in the program.
This job data is used for testing edging quality.
To use internal data, select the data from the “Job”
menu in the menu bar.
5.4.4 Specify Frame Change Lens
This function is used for registering frame change lens for frame change
processing.
Select job data to use frame change lens and then select “Job – Frame
Change Lens” in the menu bar.
If a job registered to frame change lens, the color of frame shape changed to
blue and this frame shape always displayed in the frame change processing
job.
71
72
Excelon XD Operator’s Manual
To unregister frame change lens, select “Job – Frame Change Lens” again in
the menu bar.
!
NOTE
• How to frame change
(1)
Tracing old lens in the frame reader. (the lens blocked at optical center)
(2)
Register the job received from frame reader to frame change lens.
(3)
Select new job to processing and turn on frame change option in the
layout button area.
(4)
The rest process is the same as normal lens process.
• In the frame change mode, the old lens and the new lens are displayed at the
same time.
Old lens
New Lens
Excelon XD Operator’s Manual
73
• The new lens must located in the old lens to start edging process. If interference
occurs, error message is displayed and edging process stopped.
• The above procedure only applies when you use frame reader and manual
blocker.
• If you use automatic blocker, just turn on frame change option. (You don‟t need
to register frame change lens)
74
Excelon XD Operator’s Manual
6. User Defined Options
6.1 Configuration
• Menu Bar  Option  Configuration
Configuration menu lets you customize many aspects of the way edger program
works.
6.1.1 General
• language
Select langauge to use.
• Sleep Mode
Specify Sleep mode time. (minutes)
• Min Diameter Type
Select “Min. Lens Diameter” display method.
Optical Center – Calculate diameter on the basis of optical center of the lens
Blocking Mode – Calculate diameter on the basis of blocking position of the
lens.
Excelon XD Operator’s Manual
• Use Advanced Digital Ptn Func
Add “%” and “diameter” enlargement/reduction function in the Digital Patten
screen.
• Numpad Preserve sign
Preserve previous sign when you enter value in the numeric keypad.
• Realtime Edging Window (expr)
Realtime Edging Window – Show edging progress window when edging
started.
Progress Bar Only – Show only edging steps
6.1.2 Layout Default
• Default Side
Select default lens side.
• Layout mode
Select default lens type (Normal lens, bifocal lens, bifocal(blend) lens)
• Blocking Mode
Select default blocking mode (Boxing Center, Optical Center)
• OH type
Select default OH type (Delta Y, Box Height, Mix Height)
• Default Value (PD, Delta Y, Bridge Size)
Input default values
• Bifocal Offset
Input default blocking offset of the bifocal lens.
• Bifocal Lens Size
Input default size of near vision area.
• R/L Sync
Select R/L Sync Mode
• Safety Check
Setup parameters for safety check function.
Safety Check Margin – Margin value for lens adaptor
75
76
Excelon XD Operator’s Manual
Frame Change Margin – Margin value for frame change lens
Use Small Lens Adaptor – Show warning message when small lens adaptor
needed
6.1.3 Edging Default
• Lens Material
Select default lens material (Plastic, Polycarbonate, HI-Index, Glass,
Trivex® )
• Use Fragile Mode
Select default safety mode (Fragile mode, Normal mode)
• Default Edging Type
Select default edging type
• Beveling Default Option
Set default options for bevel edging
• Flat/Grooving Default Option
Set default options for rimless edging
6.1.4 Hole Editor Default
• X Pos Reference/ Y Pos Reference
Select default hole position coordinates reference
X (Horizontal) – frame center / temporal box / nasal box
Y (Vertical) – frame center / Top box / Bottom Box
• Tilting Angle Mode
Set default titling mode (auto, manual)
• Tilting Ref Surface
Select default tilting reference surface (front, back)
• Default Value (Depth, Diameter, tilting angle)
Set default values
• Confirm Hole Delete
Excelon XD Operator’s Manual
77
Show warning message when you delete hole data.
• Hole Data Loading Type
Select hole data loading method
• Use Hole Data Preset
Show hole data preset buttons in the hole editor screen
• Confirm preset load
Show confirm message box when you load hole data preset
• Use Demo Lens Curve (Automatic correction of hole position)
Apply demo lens curve value for drilling
• Default Demo Lens Curve
Set default demo lens curve value
• Drill Bit Warning Message
Show warning message when the diameter of the hole is smaller than the
drill bit.
!
NOTE
• Automatic correction of hole position
If the curvature of lens is different from that of demo lens, the distance of hole
from lens edge can be longer or shorter than desired.
Automatic correction of hole position is a function which compensate drilling hole
position automatically by comparing curvatures of demo lens and actual lens.
78
Excelon XD Operator’s Manual
If, Demo lens‟s curvature < Real lens‟s curvature
r value applied to drilling hole position
If, Demo lens‟s curvature > Real lens‟s curvature
r value applied to drilling hole position
Excelon XD Operator’s Manual
79
• How to use Automatic correction of hole position Function
If the “Use Demo Lens Curve” option is turned on, the following dialog box is
displayed on the screen when you start drill processing.
Select “Yes” to apply default demo lens curve value specified in the menu or
Select “No” to enter the demo lens curve value directly.
80
Excelon XD Operator’s Manual
6.2 Frame Fitting
• Menu Bar  Option  Frame Fitting
Frame Fitting used for adjusting the size variation due to the difference of the user‟s
feeling of lens fitting.
Excelon XD Operator’s Manual
81
• How to setup frame fitting values
(1)
Trace the frame with Frame Reader
(2)
Execute the edging process with Mid-Index Lens (low diopter lens preferred)
and carry out the fitting with the edged lens.
(3)
In case the edged lens is bigger than the frame, adjust the value to „-„ (minus).
In case the edged lens is smaller than the frame, adjust the value to „+‟ (plus).
!
NOTE
• Input each size variation value to all the frame material. (Input horizontal value
and vertical value separately)
• Remember that these adjusted values are applied in diameter. (unit : mm)
• Using the “Master Size”, the operator can set up the adjustment value for all
frame materials simultaneously.
82
Excelon XD Operator’s Manual
6.3 Adjustment
• Menu Bar  Option  Adjustment
There are several kinds of adjustment for the edger including Size Adjustment,
Margin Adjustment, Axis Adjustment and etc.
!
CAUTION
• Adjustment values are closely related to the processing quality, so keep the fact
ory default values.
• Before changing these values, ask advice of the service technician of Huvitz or
the technician authorized by Huvitz.
6.3.1 Size Adjustment
Size Adjustment values are closely related to the size of the edged lens. These
values are used to compensate lens size when the tolerance of the edged lens size
was too big because of worn out of the edging wheel.
• Test Pattern
-
Use the internal Square(40mm x 40mm) and Circle(Ø 50).
• Test Cases
-
Use all kinds of materials such as Plastic, PC, HI-Index, Glass, Trivex® .
-
Execute the beveled process and the rimless process for all above kinds of
material.
-
Check the adjustment amount for roughing and polishing respectively.
• Adjustment
-
Change the value within the tolerance ± 0.1mm.
-
Remember that the adjusted values are applied in radius.
Excelon XD Operator’s Manual
!
NOTE
• How to input adjustment value (Plastic, flat edging without polishing)
Edged lens
52mm
Circle (Ø 50)
Enter -1 in the “Finishing  Rimless  PL” item.
6.3.2 Margin Adjustment
Setup margin values for next edging step.
!
CAUTION
• Margin Adjustment values are also closely related to the size of the edged lens.
• Please keep the factory default values.
83
84
Excelon XD Operator’s Manual
6.3.3 Axis Adjustment
These values are used for compensating distortion of axis during the edging process.
• Test Pattern
-
Draw a horizontal line on the lens and put the lens adaptor.
-
[After blocking the test lens]
Execute the internal Square(40mm X 40mm)
• Test Pattern
-
Check main(normal) axis, grooving axis, safety beveling axis, and polishing axis.
-
At first, main axis must be adjusted.
• Adjustment
-
The adjustment unit is degree(°
°).
-
Input (-) value to correct to the clockwise direction.
!
NOTE
• The following picture shows how to adjust incorrect axis value for every edging
processes.
a. Main axis adjustment
Add (-) value
b. Safety beveling axis adjustment
Add (+) value
Excelon XD Operator’s Manual
Front
Front
Add (-) value
Add (+) value
85
Rear
Add (+) value
c. Grooving axis adjustment
Add (-) value
Add (+) value
d. Polishing axis adjustment
Add (-) value
Add (+) value
6.3.4 Bevel Adjustment
These values are used for adjusting bevel position
• Test Pattern
-
Execute the Circle pattern (Ø 50) with the beveled position 50%.
• Test Cases
-
Make the circle pattern with polishing and the circle pattern without polishing
respectively.
• Adjustment
-
Change the value within the tolerance ± 0.1mm.
86
Excelon XD Operator’s Manual
!
NOTE
• Follow the next instructions to adjust the incorrect beveling.
a. The movement of beveled position
+
Bevel
Position
-
Front
-
Rear
+
Lens
Position
b. The effect of adding (-) value for the beveled position
After adding (-) Bevel Position Value
c. The movement of polishing in bevel process
Front
Lens
Position
Lens
Position
+
Rear
d. The effect of adding (-) for the polished position in bevel process
After adding (-) Polish Bevel Value
Excelon XD Operator’s Manual
6.3.5 Grooving Adjustment
These values are used for adjusting groove position.
• Test Pattern
-
Execute the Circle pattern (Ø 50) with the grooving position 50%.
• Test Cases
-
Check the grooving position and depth.
• Adjustment
-
Change the value within the tolerance ± 0.1mm.
!
NOTE
• Follow the next instructions to adjust the incorrect grooving process
a. The movement of the grooving position
+
Groove
Position
Front
-
Rear
Lens
Position
+
b. The effect of adding (-) value for the grooving position
87
88
Excelon XD Operator’s Manual
After adding (-) Groove Position Value
6.3.6 Safety Beveling Adjustment
These values are used for adjusting safety bevel position.
• Test Pattern
-
Execute the Circle pattern (Ø 50) with the beveled position 50%.
-
Execute the Circle pattern (Ø 50) without the beveling.
• Test Cases
-
Execute above two kinds of processes for each of materials including plastic,
PC, HI-Index lens and Trivex® .
-
Apply the front and rear safety beveling to all cases.
• Test Cases
-
Change the value within the tolerance ± 0.1mm.
!
NOTE
• Follow the next instructions to adjust the incorrect safety beveling
a. The tool movement for correcting
Excelon XD Operator’s Manual
-
Lens
Position
+
-
Lens
Position
Rear
Front
b. The effect after adjusting
After adding (-) in SFB Rear side
After adding (+) in SFB Front side
6.3.7 Clamp Pressure
Setup default clamping pressure for each lens material.
6.3.8 Processing Speed
• Rotation Limit
Set amount of lens rotation for each edging step.
• Rotation Speed
+
89
90
Excelon XD Operator’s Manual
Set lens rotation speed for each edging step and each material.
• Roughing Y Speed
Set fall speed of lens when roughing edging started.
!
CAUTION
• These values are closely related to the quality of the edged lens so keep the
factory default values.
• Too high “Rotation Speed” values cause axis distortion during edging.
6.3.9 System Adjustment
• Polish Wheel Size
Enter compensation value for polishing wheel size.
• Max Rimless Thickness
Set maximum lens thickness for rimless edging.
• Wheel for HI
Select the roughing edging wheel for HI-Index lens.
• Feeling Outside of Bevel
Enable or disable feeling outside of bevel.
• Bevel Height
Set bevel height value for “Feeling Outside of Bevel” function.
• PC, TRI Edging Order
Change the edging order of PC/TRI lens.
• Swap Pump 1,2
OFF – Used as it is
ON – Swap the function of Pump 1 and Pump 2.
(Swap pump could be used when Pump 1 is out of order, Temporarily, you
can use Pump 2 instead of Pump 1)
Excelon XD Operator’s Manual
• Switch GL Roughing Rotation
Change roughing rotation direction of Glass lens (a round)
91
92
Excelon XD Operator’s Manual
6.3.10 Drilling Adjustment
These values are used for drilling adjust.
• Select Drill Bit
Select drill bit size (Ø 0.8mm or 1.0mm)
• Drill Feeding Method
Select default drill feeding method (Once, Repeat)
For accurate drilling, the edger must meet the following conditions.
Load “Standard Drilling Adj” data in the Job menu and then start processing.
And check the following.
⑨
⑦
⑧
①
②
⑪,⑫
A
③
④
⑤
⑥
⑩
Standard drilling adjustment pattern
1)
Check the drill depth with ① to ⑤. (Drill Depth Adjustment)
①, ② : not drilled.
③ slightly drilled on the lens surface.
④, ⑤ : drilled.
Excelon XD Operator’s Manual
2)
93
Check the drill hole diameter with ⑥. (Drill Hole Diameter Adjustment)
Check the hole size whether the Ø 2.0mm straight pin passes through the hole
softly.
3)
Check the drill axis with ⑦and ⑧. (Drill Angle Adjustment)
Two holes are parallel with the lens edge.
4)
Check the drill position with ⑨ and ⑩. (Drill Position Adjustment)
The distance of ⑨ to ⑩ is 39.0±0.1mm. (Ø 1.0mm drill bit : 38.8±0.1mm)
5)
Check the drill tip angle with ⑪ and ⑫. (Drill Tip Angle Adjustment)
Two holes are overlapped on the lens front surface.
!
NOTE
• How to load drilling adjustment data
Select “Tool – Show Drilling Adjustment Data” in the menu bar. “√” mark
displayed front of the label and Drilling adjustment data added to the internal
data list in the “Job” menu.
Select adjustment data to use in the “Job” menu.
To hide drilling adjustment data, select “Tool – Show Drilling Adjustment Data”
again.
94
Excelon XD Operator’s Manual
If the result doesn‟t meet the condition, perform the specified adjustment procedure.
6.3.10.1 Drill Depth Adjustment.
Load “Drill Depth Adj” data in the Job menu and then start processing.
①
No
Diameter
(mm)
Tilting
Depth
(mm)
①
0.8
Auto
-0.2
②
0.8
Auto
-0.1
③
0.8
Auto
0.0
④
0.8
Auto
0.1
⑤
0.8
Auto
0.2
②
③
④
⑤
Drill Depth Adjustment Pattern
It is normal that ①, ② are not drilled, ③ is slightly drilled on the surface and ④, ⑤
are drilled. (Total 3 holes are drilled).
Check the number of holes.
If the number of holes is not equal to 3, adjust “Drill Depth Adj” value according to the
following table.
Number of holes
Compensation value
5
Current value – 0.2
4
Current value – 0.1
3
Keep the current value
2
Current value + 0.1
1
Current value + 0.2
0
Current value + 0.3
Excelon XD Operator’s Manual
95
6.3.10.2 Drill Hole Diameter Adjustment
Load “Drill Hole Dia Adj” data in the Job menu and then start processing.
①
②
③
④
⑤
No
Diameter
(mm)
Tilting
(°)
①
1.90
Auto
②
1.95
Auto
③
2.00
Auto
④
2.05
Auto
⑤
2.10
Auto
Drill Hole Diameter Adjustment Pattern
Find a hole that Ø 2.0mm standard pin passes through softly.
If you found matched hole, adjust “Drill Hole Diameter Adj” value according to the
following table.
Matched hole
Compensation value
⑤
Current value + 0.10
④
Current value + 0.05
③
Keep the current value
②
Current value – 0.05
①
Current value – 0.10
If there is no matched hole, adjust “Drill Hole Diameter Adj” value manually.
Hole diameter > Ø 2.0mm : decrease the compensation value
Hole diameter < Ø 2.0mm : increase the compensation value
96
Excelon XD Operator’s Manual
6.3.10.3 Drill Angle & Position Adjustment
Load “Drill Angle & Pos Adj” data in the Job menu and then start processing.
①
③
②
A
No
Type
Diameter
(mm)
Tilting
(°)
①
Hole
0.8
0.0
②
Hole
0.8
0.0
③
Slot
0.8
0.0
④
Slot
0.8
0.0
④
Drill Angle & Position Adjustment Pattern
1)
Drill Axis
Check the two holes (①, ②) are parallel with edge line.
When viewed from the lens front, if ① and ② holes are lean to the left or right,
adjust “Drill Axis Adj” value according to the following figure. (unit : degree(°))
(+)
(-)
A=39.0mm
2)
Drill Position
If the distance of the “A” is not 39.0±0.1mm(Ø 1.0mm drill bit : 38.8±0.1mm),
adjust “Drill Position Adj” value in the menu.
Ø 0.8mm drill bit : Current value + ( (39.0 – A) / 2 )
Ø 1.0mm drill bit : Current value + ( (38.8 – A) / 2 )
Excelon XD Operator’s Manual
97
6.3.10.4 Drill Tip Axis Adjustment
Load “Drill Tip Angle Adj” data in the Job menu and then start processing.
①,②
③,④
⑤,⑥
⑦,⑧
No
Diameter
(mm)
Tilting
(°)
①,③,⑤,⑦,⑨
0.8
0.0
②,④,⑥,⑧⑩
0.8
30.0
⑨,⑩
Drill Tip Angle Adjustment Pattern
If you found overlapped holes, adjust “Drill Tip Angle Adj” value according to the
following table.
Overlapped holes
Compensation value
①,②
Current value - 0.5
③,④
Current value - 0.2
⑤,⑥
Keep the current value
⑦,⑧
Current value + 0.2
⑨,⑩
Current value + 0.5
If there are no holes which overlap on the front surface, increase or decrease the
“Drill Tip Angle Adj” parameter by angle value.
98
Excelon XD Operator’s Manual
6.4 Configuration Management
• Factory default value status
Shows factory default value saving status.
• Reset to factory default value.
Clear current configuration data and reset to default value.
• Backup configuration data to SD card
Backup current configuration value to SD memory card.
• Restore configuration data from SD card
Clear current configuration data and restore backuped configuration data
from SD memory card.
Excelon XD Operator’s Manual
7. System Maintenance
7.1 Setup Time
• Menu Bar  Tool  Setup Time
Setup current time.
Make sure to reset current time after installation.
7.2 Test Mode
• Menu Bar  Tool  Test Mode
Test Mode helps user to find out whether the machine working properly or not.
7.3 Wheel Dressing
• Menu Bar  Tool  Wheel Dressing
99
100
Excelon XD Operator’s Manual
Wheel Dressing is useful to maintain the wheel performance by way of removing the
lens debris stick to the wheel.
7.4 Replacing Drill Bit
• Menu Bar  Tool  Replacing Drill Bit
Move the drilling parts to replacing position.
7.5 Automatic Calibration
• Menu Bar  Tool  Calibration
Four kinds of calibration can be done with standard edging jig. Those are Size
Excelon XD Operator’s Manual
101
Calibration, Feeler Calibration, Grooving Calibration and Safety Beveling Calibration.
How to calibrate edger
(1)
Place startard edging JIG instead of lens adaptor holder.
(2)
Select calibration type.
(3)
Push the [START] button to start calibration
(4) After calibration, save the calibration data.
7.6 Statistics
• Menu Bar  Help  Statistics
It shows statistic information of the processed lens.
102
Excelon XD Operator’s Manual
7.7 Maintenance Tips
▪ Wheel & Drill Bit Replacement
It is recommended to keep the replacement cycle of Wheel in order to maintain
the Edging Performance.
• Wheel Replacement Cycle : 7,000 ~ 8,000 pieces of Lens edged
• Drill Bit Replacement Cycle : 400 holes of Plastic lens (Ø 2).
Be sure to replace the Finishing Wheel and Polishing Wheel at the same
time.
▪ Regular Maintenance
It is recommended to keep the regular maintenance cycle in order to maintain the
Edging Performance.
Be sure to carry out the regular maintenance by the
service technician of Huvitz or the technician authorized by Huvitz.
• Regular Maintenance Cycle : 1,500 ~ 2,000 pieces of Lens edged
▪ Fuse Replacement
Be sure to check the Fuse Specification for the replacement job.
• Edger : 250V 10A
!
NOTE
• Be sure to use the appropriate Fuse. Otherwise it may damage the product or
cause the fire.
▪ Fuse Replacement
Excelon XD Operator’s Manual
103
Standard Accessory
Operator‟s Manual ············································································ 1
Lens Adapter (Large) ········································································ 3
Lens Adapter (Small) ···········································································5
Lens Adapter Holder (Large) ··································································1
Lens Adapter Holder (Small) ··································································1
LEAP-III Tape (500 Pads) ······································································1
Lens Adapter Remover ·········································································1
Standard Frame (for Frame Reader Calibration) ············································1
Standard Pattern (for Frame Reader Calibration) ·············································1
Pattern Holder ·····················································································1
Dressing Stick (Polishing Wheel) ································································1
Dressing Stick (Finishing Wheel) ································································1
Dressing Stick (Glass Roughing Wheel) ························································1
Feeler Tip (Left) ····················································································1
Feeler Tip (Right) ··················································································1
Edger Calibration Jig ··············································································1
Fuse(10A) ··························································································2
Fuse(5A) ····························································································2
Fuse(3.15A) ·························································································2
Lamp (for Blocker) ················································································1
Wrench Set ··························································································1
Carriage Fixing Bracket············································································ 1
Feeler Fixing Bracket ··············································································1
Water Drain Hose ··················································································1
Water Supply Hose ················································································1
Water Drain Hose Fixing Clip ····································································1
Power Cable (Edger) ············································································ 1
9-pin Dsub Serial Cable (Crossed) ···························································· 1
Option
Water Supply System
Water Tank························································································1
Water Tank Carrier ·················································································1
Strainer·························································································· 1
Pump 1···························································································· 1
Pum p 2····· ··· ··· ··· ··· ··· ··· ···· ··· ··· ··· ··· ··· ··· ··· ··· ··· · ···· ··· ··· ··· ··· ··· · 1
Edger Table Specification······················································ 1
104
Excelon XD Operator’s Manual
Specification
Edger
Edging System
Auto
Edging Mode
Beveling
Flat Edging
Grooving
Safety Beveling
Polishing
Drilling
Lens Material
Plastic, Glass, Polycarbonate, Hi-lndex, Trivex®
Edging Size
Maximum 90mm
Minimum 18mm
Weight
55 kg
Power Supply
AC 100~120V, AC 200~240V, 50/60Hz
Power Consumption
1200W(Maximum)
Dimension
570(W) x 540(D) x 460(H) mm
Excelon XD Operator’s Manual
Drawings of System
105
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement