MOBILE CLEANING UNIT

Operating Instructions (ENG)

MODELS: 1.001-135.0

86325900 - E

04/20/10

Read instructions before operating the machine.

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Machine Data Log / Overview

Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a guide for operating and servicing your unit. Read this manual completely before installing or operating this unit. This unit offers you personal convenience. All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance.

Proper operation and service are essential to the efficient functioning of this unit. When maintained correctly, this unit will have a long, trouble-free life.

The service methods described in this manual are explained in such a manner that servicing may be performed accurately and safely. Proper service varies with the choice of procedure, the skill of the mechanic, and the tools or parts available. Before attempting any repair, make certain that you are thoroughly familiar with this equipment and are equipped with the proper tools. Any questions pertaining to operating or servicing this unit should be directed to your nearest dealer.

THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE

WITH THE PRESCRIBED INSTALLATION PROCEDURES.

MAKE CERTAIN THAT THE WARRANTY CARD IS FILLED OUT AT THE TIME OF INSTALLATION AND IS

RETURNED TO YOUR DEALER.

PROFESSIONAL CHEMICALS CORPORATION

325 SOUTH PRICE ROAD

CHANDLER, ARIZONA 85224

Information in this document is subject to change without notice and does not represent a commitment on the part of Professional Chemicals Corporation.

86325900 C400 Avenger 600 1

Table of Contents

Machine Data Log / Overview . . . . . . . . . . . . . . . . . 1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Receiving Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4

Dealer Responsibility . . . . . . . . . . . . . . . . . . . . . . . . 4

Acceptance of Shipment . . . . . . . . . . . . . . . . . . . . . 4

Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety

IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . 6

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . 9

Installation Requirements . . . . . . . . . . . . . . . . . . . 10

Fuel Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 10

Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 10

Altitude Requirements . . . . . . . . . . . . . . . . . . . . . . 10

Chemical Requirements. . . . . . . . . . . . . . . . . . . . . 11

Water Requirements . . . . . . . . . . . . . . . . . . . . . . . 11

Hard Water Map. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Vacuum System. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Water Pumping and Heat Transfer System . . . . . . 16

Chemical Injection System. . . . . . . . . . . . . . . . . . . 18

Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . 19

Priming the Chemical Pump . . . . . . . . . . . . . . . . . 20

Waste Pumpout (Optional). . . . . . . . . . . . . . . . . . . 20

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Upholstery Cleaning. . . . . . . . . . . . . . . . . . . . . . . . 21

Shutdown and Daily Maintenance . . . . . . . . . . . . . 21

De-flooding operations. . . . . . . . . . . . . . . . . . . . . . 21

Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . 21

Winterizing Your Unit . . . . . . . . . . . . . . . . . . . . . . . 22

Removing Anti-Freeze From the Unit . . . . . . . . . . 23

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Key Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Engine Coolant System (Radiator) Maintenance . . 26

External Fuel Pump Maintenance . . . . . . . . . . . . . 26

Chemical Supply System Maintenance . . . . . . . . . 26

Heat Exchanger System Maintenance. . . . . . . . . . 26

Vacuum Pump Maintenance . . . . . . . . . . . . . . . . . 26

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Water Pump Clutch . . . . . . . . . . . . . . . . . . . . . . . . 29

Vacuum Inlet Filter (In Waste Tank) . . . . . . . . . . . 29

Vacuum Relief Valve . . . . . . . . . . . . . . . . . . . . . . . 29

Vacuum Pump Drive Belts . . . . . . . . . . . . . . . . . . . 29

Water Pump Drive Belt . . . . . . . . . . . . . . . . . . . . . 30

Float Valve (Water Box) . . . . . . . . . . . . . . . . . . . . . 30

Waste Tank Float Valve . . . . . . . . . . . . . . . . . . . . . 30

Waste Tank Strainer Basket . . . . . . . . . . . . . . . . . 30

Waste Tank Vacuum Inlet Filter . . . . . . . . . . . . . . . 30

Solution Screen (Outlet). . . . . . . . . . . . . . . . . . . . . 30

Check Valve (Outlet) . . . . . . . . . . . . . . . . . . . . . . . 30

Chemical Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chemical And Temperature Control Valves. . . . . . 31

Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 31

Vacuum Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Solution Pressure Hoses . . . . . . . . . . . . . . . . . . . . 31

Optional Waste Pump-Out . . . . . . . . . . . . . . . . . . . 31

Engine Coolant Replacement . . . . . . . . . . . . . . . . 31

General Service Adjustments . . . . . . . . . . . . . . . . 32

Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Check Valve (Solution Outlet) . . . . . . . . . . . . . . . . 32

Water Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Chemical Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Drive Belts For Water Pump and Vacuum Pump. . 32

Packing Nut Adjustments For Chemical Valves. . . 33

Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 33

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

2 86325900 C400 Avenger 600

PARTS

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Chemical Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Vacuum / Exhaust Heat Exchanger and Silencer . 60

Heli-Coil Heat Exchanger . . . . . . . . . . . . . . . . . . . 62

Solution Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Water Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Hose Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 70

60 Gallon Waste Tank . . . . . . . . . . . . . . . . . . . . . 72

Battery Floor Mount . . . . . . . . . . . . . . . . . . . . . . . 74

Exhaust-Optional . . . . . . . . . . . . . . . . . . . . . . . . . 76

Heater Core - 3rd - Optional . . . . . . . . . . . . . . . . . 78

Automatic Pumpout - Dual Diaphragm - Optional . 80

Automatic Pumpout - Optional . . . . . . . . . . . . . . . 82

Wand - Titanium Six Jet - Optional . . . . . . . . . . . . 86

Wand - Ergo Titanium Six Jet - Optional. . . . . . . . 88

Wand - Quad Jet - Optional . . . . . . . . . . . . . . . . . 90

Wand - Tri Jet -Optional . . . . . . . . . . . . . . . . . . . . 92

Stair Tool - Optional . . . . . . . . . . . . . . . . . . . . . . . 94

Upholstery Tool - Optional . . . . . . . . . . . . . . . . . . 96

Shelf Assembly - Optional. . . . . . . . . . . . . . . . . . . 98

Water Tank Dual with Demand Pump - Optional 100

Water Tank - Demand Pump - Optional . . . . . . . 102

Auxiliary Water Tank with Pump - Optional . . . . 104

Hose Reel - Optional. . . . . . . . . . . . . . . . . . . . . . 106

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Hose Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Table of Contents

86325900 C400 Avenger 600 3

Receiving Your Unit

Dealer Responsibility

The dealer from whom you purchased this mobile cleaning unit is responsible for the correct installation of this machine. The dealer is also responsible for initial training of your operators and maintenance personnel in the proper operation and maintenance of this unit.

Acceptance of Shipment

Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufacturing plant. Upon receiving the unit, make the following acceptance check:

1.

The unit should not show any outward signs of damage. If damaged, notify the common carrier immediately.

2.

Check your equipment and packing list. The standard cleaning unit should arrive equipped with the following items (unless otherwise specified) and any optional accessories which were ordered:

Equipment List

1.

Console.

2.

Waste tank

3.

Hose clamps for vacuum hoses.

4.

100 ft. of 2" vacuum hose.

5.

1 vacuum hose connection.

6.

100 ft. of 1/4" solution pressure hose with quick connects.

7.

50 ft. water supply hose with quick connect.

8.

Installation bolting kit.

9.

Installation mounting plates.

10. Operation and service manual for engine, water pump, and vacuum pump.

Each unit will require a fuel system installation kit that is purchased separately from the unit.

4 86325900 C400 Avenger 600

This manual contains the following sections:

• How to Use This Manual

• Safety

• Operations

• Maintenance & Service

• Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the

MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

The model and serial number of your machine is located approximately where shown.

How to Use This Manual

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• Engine

• Vacuum Pump

• Water Pump

• Drive Belts, Pulleys & Hubs

• Chemical Pump

• Hoses

• Vac / Exhaust Heat Exchanger

• General Service Adjustments

• Machine Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF – column refers to the reference number on the parts illustration.

• PART NO. – column lists the part number for the part.

• PRV NO. – reference number.

• QTY – column lists the quantity of the part used in that area of the machine.

• DESCRIPTION – column is a brief description of the part.

• SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL

NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower left corner of the front cover.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

86325900 C400 Avenger 600 5

6

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully!

Read the operator's manual before installing or starting this unit. Failure to adhere to instructions could result in severe personal injury or could be fatal.

Operate this unit and equipment only in a well-ventilated area. Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality. DO NOT run this unit in an enclosed area.

DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type.

Gasoline is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied buildings away from sparks or flames. Never carry any gasoline or flammable material in the vehicle. Fumes may accumulate inside the vehicle and ignite, causing an explosion.

DO NOT store any type of flammable material in the vehicle.

This unit must be operated with the vehicle or trailer doors open in order to ensure adequate engine ventilation.

DO NOT operate engine if gasoline is spilled. Avoid creating any ignition until the gasoline has been cleaned up.

Never use gasoline as a cleaning agent.

DO NOT place hands, feet, hair, or clothing near rotating or moving parts. Avoid any contact with moving parts! Rotating machinery can cause injury or fatality.

Never operate this unit without belt guards or hoods. The high speed moving parts, such as belts and pulleys, should be avoided while this unit is running. Severe injury, damage, or fatality may result.

DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature components may result in severe injury or severed limbs.

Never touch electrical wires or components while the engine is running. They can be sources of electrical shock.

Engine components can get extremely hot from operation. To prevent severe burns, DO NOT touch these areas while the engine is running - or immediately after the engine is turned off.

DO NOT touch the exhaust system while this unit is running. Severe burns may result.

Before servicing this unit, allow it to "cool down." This will prevent burns from occurring.

Water under high pressure at high temperature can cause burns, severe personal injury, or fatality. Shut down machine, allow to cool down, and relieve system of all pressure before removing valves, caps, plugs, fittings, filters, and bolts.

Always wear hearing protection when unit is running. Always comply with local noise ordinance when operating units.

86325900 C400 Avenger 600

Safety

DO NOT leave the vehicle engine running while operating this unit.

Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children. Remove all jewelry when servicing batteries.

Before disconnecting the negative (-) ground cable, make sure all switches are OFF. If ON, a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present. When disconnecting the battery, ALWAYS disconnect the negative (-) terminal FIRST.

DO NOT smoke around the unit. Gas fumes may accumulate and be ignited. The battery is also extremely flammable. This will help to prevent possible explosions.

DO NOT damage the vehicle in any manner during installation. When routing fuel lines DO NOT place the hose in any location where damage may occur to the hose or vehicle. Avoid any contact with moving parts, areas of high temperature, brake lines, fuel lines, muffler, catalytic converter, or sharp objects.

Use only ProChem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will help to prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.

DO NOT exceed your vehicle's weight limit. The console with waste tank and accessories weighs approximately

1014 lbs. Make certain to account for any additional accessories in your weight and balance calculations. Make certain that the vehicle has the correct axle rating, to prevent unsafe vehicle driving conditions.

We require high-back seats on all vehicles in which units are to be installed for head and neck protection.

We recommend using a metal partition between the seats and equipment.

DO NOT operate this unit without the water supply attached and turned on. The water pump and other vital components may be seriously damaged if this unit is permitted to operate dry without water. Running with out adequate water supply could damage water pump. Ensure always to have an adequate water supply.

DO NOT operate this unit without the filter installed in the waste tank.

Keep your vehicle work area clean. Wands, stair tools, and other accessories must be securely fastened before driving the vehicle.

All high pressure hoses must be rated for 3000 PSI at 250°F. Thermoplastic hoses do not meet these specifications and should not be used. Severe burns and injury may result if the hoses do not meet these requirements.

The winterizing loop hose assembly, Part #86260700, PRV NO. 10-805380, is for winterizing use only. If used improperly, live steam may escape from this hose, causing it to whip around. Burns or injury may result.

Make certain that you receive complete training by the distributor from whom you purchased this unit.

This unit uses high pressure and temperature. Improper or irresponsible use may result in serious injury.

Do not modify this unit in any manner. Improper modification can cause severe personal injury or fatality.

CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals known to the

State of California to cause cancer, birth defects, or other reproductive harm.

86325900 C400 Avenger 600 7

Safety Labels

The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings and

Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

Warning Label

86186520

PRV NO. 500769

Caution label

86186530

PRV NO. 500770

8

Front panel decal with warning labels

PRT NO. 86323490

86325900 C400 Avenger 600

Operations

Technical Specifications

ITEM DIMENSION/CAPACITY

Engine speed

2850 rpm (high speed) Water Pump ON

1200 rpm (idle speed) Water Pump OFF.

Water pump rpm

Vacuum pump rpm

Water flow rate

Water pump pressure (low pressure)

1750 rpm

3250 rpm

3.5 GPM (maximum)

1000 PSI (maximum)

Vacuum relief valve

Waste tank capacity

13" Hg

60 gallons

Console weight 794 lbs.

Console weight (with waste tank & waste tank accessories)

1014 lbs.

TORQUE VALUES

Engine hub

Vacuum pump hub

Front engine pulley

Water pump clutch shaft bolt

300 inch lbs 25 foot/lbs

300 inch/lbs 25 foot/lbs

216 inch/lbs 18 foot/lbs

300 inch/lbs 25 foot/lbs

JET SIZING:

Recommended floor tool tip sizing not exceed a total of ".045". Using larger jet sizes on your cleaning unit may reduce cleaning temperatures.

Example: Tri-jet wand uses three 95015 jets (95° spray angle w/ 015 orifice).

015 X 3 = 045

Upholstery tool jet size:

Stair tool jet size:

80015

9502

86325900 C400 Avenger 600 9

Operations

Installation Requirements

NOTE: Your dealer from whom you purchased this mobile cleaning unit is responsible for the correct installation of this machine. The dealer is also responsible for initial training of your operators and maintenance personnel in the proper operation and maintenance of this unit.

1.

The unit should NOT be mounted in any motor vehicle of less than 3/4 ton capacity.

The console with waste tank and accessories must

NOT exceed the vehicle's axle weight limit.

2.

If mounting in a trailer, make certain that the trailer is rated for the total weight of the UNIT AND

TRAILER. Electric or hydraulic brakes should be provided, and a strict compliance with any State and Federal vehicle laws must be maintained.

3.

The vehicle tires should have a load rating above the combined vehicle and unit weight.

4.

We do not recommend using flooring materials that absorb water. This could result in rust and corrosion of the vehicle floor.

5.

Padding under rubber floor mats should be removed before installing this unit.

6.

We highly recommend using a aluminum drip tray under the console (Part #86055040, PRV NO.

790552).

7.

If using a trailer, the console should be positioned so that it balances properly with respect to the axle.

Ten percent (10%) of the total trailer weight, not exceeding 800 lbs, should be on the tongue. Load the unit and accessories appropriately.

Fuel Requirements

Use unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline intended for automotive use.

High octane gasoline should NOT be used with the engine on this unit. These engines are NOT designed to use E-85 or Flex Fuels.

Engine Oil Requirements

Use high quality detergent 10W-30 oil of at least API

(American Petroleum Institute) service class SG, SH,

SJ or higher.

NOTE: Using a lower service class oil or extending oil change intervals longer than recommended can cause engine damage.

NOTE: Synthetic oils meeting the listed classifications may be used with oil changes performed at recommended intervals. However to allow piston rings to properly seat, a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil.

Altitude Requirements

Engines perform differently with increases/decreases in altitude. Be sure to check engine speeds during initial installation. See engine speeds in Technical Specifications section.

NOTE: To ensure correct engine operation at altitudes above 1525 meters (5000 ft.), it may be necessary to have an authorized Kohler dealer install a special high altitude jet kit in the carburetor. If a high altitude kit has been installed, the engine must be reconverted to the original jet size, before it is operated at lower altitudes, or overheating and engine damage can result.

10 86325900 C400 Avenger 600

Chemical Requirements

The unit, due to its chemical injection pump design, can be used with a variety of water-diluted chemical compounds (either acidic or alkaline), depending on the job to be done. However, to obtain optimum results with this unit, we recommend using the Prochem line of chemicals. For information on using the cleaning compounds, refer to the chemical manual.

Water Requirements

Hard water deposits will adversely affect the plumbing and heat exchange systems on this unit. The map below will give you an idea of where areas of high water hardness may occur. However, any water supply obtained from a well is almost always hard water and a water softener will be needed to protect your equipment.

Operations

NOTE: Equipment malfunction or component failure caused by hard water scaling is NOT covered under the warranty.

If you are operating this unit in an area where the unit will be using water in which the hardness exceeds

3-1/2 grains, we highly recommend a suitable water softener be installed. If using a water softener, it must have a five (5) GPM (or greater) flow capacity without any hose constrictions.

Using a water softener will reduce maintenance and decrease down time caused by hard water scaling. It will also allow cleaning chemicals to be more effective in lower concentrations.

If you require a water softener, your dealer has a model to meet your needs. Please contact your nearest distributor for information, price, and availability.

Hard Water Map

86325900 C400 Avenger 600 11

Operations

Controls

12

22

21

20

25

24

23

1

2 3

4

5

6

7

9

8

10

12

11

13

14

15

19 18 17 16

86325900 C400 Avenger 600

1.

Solution Temp Control Valve

This valve allows the operator to control the solution temperature by bypassing hot water to the waste tank, for low temperature cleaning such as upholstery. Turning the valve counter clockwise opens the valve. Turning clockwise closes the valve and has the effect of stopping water from bypassing.

2.

Vacuum Gauge

This gauge indicates in inches of mercury how much vacuum the system is producing at any given time.

3.

Waste Tank Full Indicator Light

This indicator light is activated when the waste tank is full. When lit the unit will shutdown protecting the equipment from damage. This also indicates that the waste tank must be emptied before the unit can be brought back in service.

NOTE: Never dispose of waste water in storm drains, water ways or on ground areas. Always dispose of waste in accordance with local state and federal laws.

4.

Engine High Temperature Shutdown Indicator

This light when activated signals an over heat condition with the engine. When this occurs, troubleshooting is required.

5.

Solution Pressure Gauge

This gauge registers the amount of pressure in the system.

6.

Solution Temperature Gauge

This gauge measures the temperature of the cleaning solution as it exits the machine.

7.

Auxiliary Water Tank Pump Switch

The auxiliary water tank pump switch is used to actuate the (optional) fresh water demand pump.

8.

Waste Pumpout Switch

This switch actuates the (optional) waste pumpout.

Operations

9.

Solution Pump Switch

This switch serves to energize the magnetic clutch to turn the water pump on or off. Turn clockwise for activating the pump and counter clockwise for deactivating the pump.

10. Choke

The choke cable is for restricting air to the carburetor, this enriches the fuel mixture. The primary purpose is for starting in cold temperatures. When the cable is pulled out air is restricted, when pushed in the engine is in run position.

WARNING: Do NOT run engine with choke pulled out.

11. Ignition Switch

The key switch controls the power for the machine.

To turn the machine on, rotate the key clockwise while holding solution pump switch to override position until the starter engages the engine. When machine is running let off the switch and engine will continue to run. To turn power off, rotate key counter clockwise to stop position, engine will then stop.

12. Throttle

The throttle cable is used to set the speed of the engine (rpm). The engine speed (rpm) may be increased by releasing the collar lock, pushing in the red button on the end of the handle, and pulling the handle straight out. Engine speed may be changed in smaller increments by rotating the throttle handle clockwise or counter-clockwise. The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed.

13. Circuit Breakers

These serve to protect the circuits from electrical spike and over loads and protects wires from damage and fire.

14. Hour Meter

The hour meter records the number of hours the unit has run. This serves as a time recorder for servicing the machine.

86325900 C400 Avenger 600 13

Operations

15. Vacuum Inlet(s)

The vacuum inlet(s) serve as connecting point(s) for vacuum hoses.

16. Exhaust

Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality. DO NOT run this unit in an enclosed area. DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type

17. Solution Outlet

The solution outlet is the connecting point for the solution pressure hose. This outlet has a quick disconnect that allows hoses to be plugged into the unit.

18. Solution Screen

The solution screen is located on the front of the machine. The function of this screen is to trap foreign particles from exiting the machine and plugging the orifices of the cleaning tools. This screen is part of the machine maintenance cleaning.

19. Chemical Check Valve

The chemical check valve allows chemicals to enter the system and travel in a singular direction to the wand. The chemical check valve prevents chemicals from traveling up-stream into the solution system of the unit.

20. Water Inlet

This quick connect allows the water supply hose to be connected to the unit.

21. Lubrication Cup

The lubrication cup allows lubricant spray to reach the vacuum blower.

22. Pressure Control Regulator

The pressure regulator sets the pressure of the solution system. This spring loaded valve can be adjusted up or down. Turning the valve clockwise increases the units pressure. The pressure is reduced by turning the valve counter clockwise.

This valve must be maintained in accordance with this manuals maintenance table.

23. Flow Meter

The flow meter is a gauge to indicate how much liquid chemical is being introduced in the water system. The quantity can be increased by turning the chemical flow knob counter clockwise.

24. Chemical Metering Valve

The chemical metering valve regulates the amount of chemical that is injected into the system.

Clockwise rotation of the knob closes the valve.

Counter clockwise rotation opens the valve, allowing more chemical to enter the system.

25. Chemical Prime Control Valve

This valve allows the chemical to circulate through the chemical system with little or no restriction. It also purges out air that may be trapped in the lines and cavities of the chemical pump. By turning the valve clockwise the injection system is enabled.

14 86325900 C400 Avenger 600

Vacuum System

The engine turning a vacuum pump generates vacuum.

The air is channeled in one side of the vacuum pump, compressed and discharged on the opposite side, creating airflow.

The movement of air is used to do the work necessary for the extraction process. A vacuum nozzle applied to the carpet surface removes moisture, dirt and spent chemicals. These elements are conveyed back to a separating tank utilizing hoses and the force of air.

Particles of moisture and dirt are separated in the vacuum tank using a series of changes in direction and velocity. The air is then filtered and rushes into the vacuum pump.

Operations

The vacuum pump compresses and heats the incoming air. The hot discharged air is forced down stream into a silencer for noise abatement. After exiting the silencer, this hot air is mixed with hot air exhaust gases from the engine. This mixture of hot air and gases are then forced through 2 radiators serving as heat collectors.

Heat from the engine and vacuum pump is then transferred into the plumbing system raising the water temperature for better cleaning.

VACUUM

INLET

HEATER COIL #1

HEATER COIL #2

LUBRICATION

CUP

VACUUM

GAUGE

SILENCER

VACUUM

PUMP

LEVEL SENSOR

WASTE

TANK

STRAINER

86325900 C400 Avenger 600

FILTER

VACUUM

RELIEF

VALVE

15

Operations

Always wear hearing protection and proper personal protection equipment when operating unit.

Water Pumping and Heat Transfer System

Cold water enters the console through the water inlet.

When the water box is full the valve will automatically shut off.

Water then flows from the water box, through a strainer, into the water pump where it is pumped to the pressure regulator manifold where the pressure regulator maintains the desired pressure setting.

The pressure regulator manifold includes a pulse hose which helps reduce pressure spikes from the pump.

A certain amount of water is by-passed from the pressure regulator due to over pumping capacity of the water pump. Water that is not called for in the cleaning process is channeled through a heat exchanger box into the first heater core from the front of the unit. This bypass water may circulate several times through the bypass heat exchanger allowing the water to be prewarmed.

The next stage of heating and water flow is to the helicoil, when water is called for in the cleaning process it flows to the helicoil under pressure. Heat from the engine coolant is exchanged to the cleaning solution through a series of spiraled copper tubing. This allows the engine coolant to travel in a counter rotating direction to the cleaning water during the exchange process creating a very efficient transfer of heat out of the engine and into the cleaning solution.

The third stage of plumbing and heat exchange takes place in the 2nd heater core located in the heater box.

This is the hottest point of the gases coming from the vacuum pump and the engine exhaust. These hot gases are forced through heater core #2 creating the third stage of heat transfer to the cleaning solution.

Finally, the hot solution passes to the outlet manifold where cleaning chemicals are injected from the chemical pulse pump. This manifold serves as a temperature sensing point and the temperature control valve allows cooler water to enter the system for temperature sensitive upholstery applications. A check valve is located in this outlet manifold prohibiting chemicals from backing up into the system. A connecting point for the high-pressure hoses is located at the end of the manifold.

The cleaning solution then passes through solution pressure hoses and is distributed by the cleaning tool to a surface that is being cleaned, completing the water pumping and heating cycle of the cleaning unit.

Pump damage can occur if it is “thermal shocked.” This may happen if the pump has run without the water supply turned on, allowing the pump to become overheated, and then turning on the water supply which sends fresh cool water to the pump without having a sufficient cool down period. Thermal shock typically ruins the seals and cracks the ceramic plungers.

16 86325900 C400 Avenger 600

Operations

WASTE TANK

= COLD WATER

= WARM WATER

= HOT WATER

= NO WATER

VACUUM EXHAUST

HEAT EXCHANGERS

WATER BOX

THERMO

RELIEF

WATER PUMP

ENGINE

THERMOSTAT

ENGINE

HELI-COIL ENGINE

COOLANT HEAT

EXCHANGER

RADIATOR

TO PRESSURE

GAUGE

PULSE HOSE

MANIFOLD

PRESSURE REGULATOR

TEMPERATURE

CONTROL BYPASS

CHEMICAL

INJECTION

CHEMICAL

CHECK

VALVE

SOLUTION

OUTLET

SOLUTION

SCREEN

SOLUTION OUTLET

MANIFOLD

86325900 C400 Avenger 600

WATER

INLET

17

Operations

Chemical Injection System

The chemical injection system is unique in that it utilizes the pressure spikes generated by the highpressure water pump to move chemical into the main solution stream. The high pressure spikes move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves.

The chemicals are drawn from the container, and through the flow meter, which indicates rate of flow. The chemicals move to the chemical pulse pump where it is pressurized.

The chemicals flow to the chemical selector valve, which can turn off the chemical flow or when set to

"Prime" sends it back to the chemical container to purge air from the system, or when "CHEM" the chemical can be directed to the metering valve. The metering valve controls the amount of chemical that enters the solution outlet manifold.

The manifold assembly's check valve will not allow the chemicals to travel upstream into the plumbing system of the unit. The chemicals are mixed there with hot pressurized water that makes a cleaning solution.

PRESSURIZED

HOT WATER

SOLUTION

OUTLET

MANIFOLD

CHEMICAL

CHECK

VALVE

SOLUTION

SCREEN

SOLUTION

OUTLET

18

CHECK

VALVE

CHECK

VALVE

CHEMICAL

PUMP

FLOWMETER

CHEMICAL

METERING

VALVE

CHEMICAL

SELECTOR

VALVE

INLET

STRAINER

CHEMICAL

CONTAINER

CHEMICAL FLOW

CHEMICAL PRIME

SOLUTION FLOW

86325900 C400 Avenger 600

Pre-Run Inspection

NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

Operations

Solution Pressure Hose

Before starting the unit, connect the solution pressure hose to the outlet connection at the front of the unit.

Connect the cleaning tool to the pressure hose.

DANGER

Operate this unit and equipment only in a well-ventilated area. Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality. DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type.

Check for Adequate Fuel

Check the fuel tank to be certain there is adequate fuel to complete the job. This unit uses approximately 0.75-

1.00 gallons of fuel per hour, depending on the speed setting.

Remove Tools from Vehicle

Remove any tools or hoses from the van which you will require.

Water Supply Connection

NOTE: Before connecting your water hose to the supply faucet, flush out the faucet until the water is free of any debris. Flush out any debris which may be in your water inlet hose.

1.

Connect the water supply hose to the water inlet quick-connect at the left front of the console.

Connect the hose to the water supply faucet.

NOTE: Never use your waste pump outlet hose as a water inlet hose. Use only clean hoses for water inlet.

2.

Turn the water supply faucet on. The water will fill the water box.

WATER UNDER HIGH PRESSURE AT HIGH

TEMPERATURE CAN CAUSE BURNS,

SEVERE PERSONAL INJURY, OR COULD

BE FATAL. SHUT DOWN MACHINE,

ALLOW TO COOL DOWN, AND RELIEVE

SYSTEM OF ALL PRESSURE BEFORE

REMOVING VALVES, CAPS, PLUGS,

FITTINGS, FILTERS AND BOLTS.

ROTATING

MACHINERY.

WATER UNDER

PRESSURE AT HIGH

TEMPERATURE.

IMPROPER

MODIFICATION OF

EQUIPTMENT CAN

CAUSE SEVERE

PERSONAL INJURY

OR COULD BE

FATAL.

DANGER

DO NOT MODIFY

UNIT WITHOUT

WRITTEN

PERMISSION

FROM

MANUFACTURER

Vacuum Hose

Connect the vacuum hose to the vacuum inlet connection at the front of the unit. Connect the other end of the vacuum hose to the cleaning tool.

Filters

Ensure all filters on machine and in waste tank are free of debris.

86325900 C400 Avenger 600 19

Operations

Priming the Chemical Pump

1.

Fill chemical container and inspect chemical filter.

2.

Insert chemical inlet and prime tubing into chemical container.

3.

Pull out engine choke, turn solution pump switch to override, and turn ignition key to start.

4.

Push in engine choke after engine has started.

5.

Set throttle to idle position.

6.

Turn on the solution pump.

7.

Turn chemical valve to prime and allow chemical to circulate. After all air bubbles have been removed from chemical tubing, turn the valve to Chem position. Open the chemical metering valve.

Trigger the solution control valve on the cleaning tool. Set the desired chemical flow rate while observing the flow meter indicator.

8.

Set throttle to maximum position with vacuum port partially blocked off for quick unit heat up.

Waste Pumpout (Optional)

1.

If your unit is equipped with an automatic waste pump, connect one end of a garden hose to the pump-out connection and the other end to an appropriate waste disposal.

2.

Turn the pump-out switch on the control panel to the ON position. The waste pump will operate automatically throughout the cleaning operation.

We recommend that you use a 3/4" I.D. water hose as a waste pump outlet hose. DO NOT use a hose smaller than 5/8" I.D.

NEVER use your automatic waste pump outlet hose as a water inlet hose.

NEVER dispose of waste in storm drains, waterways, or on ground areas. Always dispose of waste in accordance with Local, State, and Federal laws.

Once you have completed priming the chemical pump, proceed with the cleaning operation. Your unit should be in the correct throttle position for your cleaning operation or extracting. A float switch located inside the waste tank will automatically shut down the unit when it reaches its full capacity. When this occurs, empty the waste tank before continuing.

Cleaning

Observe the following guidelines, while cleaning:

1.

Before proceeding make sure the spray tips are functioning properly.

a.

To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from all of the cleaning spray tips.

b.

If the spray tips are not showing a full spray pattern, adjust spray tips for proper pattern, clean, or replace spray tips, if required.

2.

Normally chemical is applied on the push stoke of the wand when cleaning and vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, apply chemical in both push and pull strokes. Always finish up an area with a vacuum stroke.

3.

When cleaning, keep the working opening (mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4.

The unit will automatically shut-down when the waste tank is full. This will prevent water being drawn into the vacuum pump. If shut-down occurs, empty the waste tank before proceeding.

20 86325900 C400 Avenger 600

De-flooding operations

De-flooding operations involve removal of water from carpet and flooring. This differs from normal cleaning operations in that no water or solution is required. An automatic waste pump-out is highly recommended for all de-flooding operations due to the large amount of water removal often required.

1.

Start unit.

2.

Set pressure regulator at 100 psi.

3.

Shut off solution pump.

4.

Begin de-flooding operations.

5.

Under almost all conditions, the unit will sufficiently cool itself. If you find yourself operating in extreme heat, attach a clean fresh water supply to unit. Turn solution pump on and open solution temperature control valve at least one full turn.

Freezing Protection

Operations

Upholstery Cleaning

Upholstery tool, part #86285260, PRV NO. 78513

1.

To protect fabrics, reduce solution temperature as needed by opening the solution temp control valve on the control panel. Engine speed may also be reduced slightly to reduce heat and vacuum.

2.

Use one (1) "86229980, PRV NO. 80015" spray tip in tool.

Shutdown and Daily Maintenance

1.

Turn chemical valve to “NO CHEM”.

2.

Allow the unit to run for 2 minutes with the vacuum hose disconnected to remove moisture. Spray water displacing lubricant into the vacuum lubrication cup and cover the vacuum inlet to draw the water displacing lubricant into the blower. This will prevent corrosion due to moisture.

3.

Set engine throttle at idle position and allow the water temperature to cool down, utilizing the solution temp control valve in the open position to bleed off residual hot water left in the system.

4.

Close solution temp control valve and turn off ignition switch.

5.

Disconnect all hoses and tools.

6.

Drain waste tank and rinse with clean water.

If the unit is exposed to freezing weather the water in the unit may freeze, causing SERIOUS DAMAGE to the unit. To avoid this, the following is recommended during the cold weather season.

When the unit is not in use, always park it in a heated building.

While in operation, avoid long shutdowns as the unit provides heat while running. Shut it down just prior to leaving for the next job.

If a heated building is not available, we recommend that you winterize the unit with anti-freeze. At present, it is only possible to winterize units, which do not have an auxiliary water tank. Units with auxiliary water tanks must be stored in a heated building when not in use.

86325900 C400 Avenger 600 21

Operations

Winterizing Your Unit

1.

Shut off the water supply. Disconnect the water inlet hose from the front of your console.

2.

Connect all solution pressure hoses and tools that may have water in them.

3.

Start the unit and turn solution pump on. Open the tool valve until water pressure drops and water stops flowing.

4.

Turn off the solution pump. Fill the water box with approximately two gallons of 100% glycol base anti-freeze. Turn on solution pump.

5.

Open the tool valve until anti-freeze begins to come out of the tool. Recover ALL anti-freeze that comes out of the tools into an approved container.

We strongly recommend that you re-cycle and reuse the anti-freeze.

Repeat this procedure with all the remaining tools. After all tools and pressure hoses have been filled with antifreeze, disconnect and store them.

6.

Turn the solution pump switch OFF. Attach the winterizing loop hose with attachment, Part

#86260700, PRV NO.10-805380, to the solution outlet connection and the water inlet connection.

Turn the solution pump switch ON.

Allow the unit to run for approximately 3 minutes with the winterizing loop hose attached.

7.

Prime the chemical system with 50/50 anti-freeze/ water mix. Insert the chemical inlet and prime discharge tubes into the anti-freeze container.

Turn the chemical valve to PRIME until anti-freeze begins to flow out of the prime hose.

8.

Now turn the chemical valve and flow simulator valves to the open position, making certain that the flow meter indicates flow and that all anti-freeze drains out of the chemical hose into an approved container, after 30 seconds, turn off both valves.

22 86325900 C400 Avenger 600

Removing Anti-Freeze From the Unit

1.

Connect one end of the winterizing loop hose to the solution outlet connection. Place the other end of the loop hose, without the attachment, into an approved container.

2.

Start the unit. Allow the anti-freeze to flow into the container until flow stops.

3.

Fill the water box with fresh water and repeat step

#2.

4.

Connect the water inlet hose to the water inlet connection on the console. Turn the water supply on.

5.

Connect all solution hoses and any tools which require purging of anti-freeze to the solution outlet connection(s).

6.

Open the tool valves and drain the anti-freeze into an approved container until the flow is clear and all anti-freeze is purged from the tools and hoses.

Operations

7.

Place the chemical prime hose into the approved container. Submerge the chemical inlet hose in water. Turn the chemical valve to the PRIME position until clear water comes through the prime hose, and then remove the prime hose from the container.

Turn the chemical valve to the ON (CHEMICAL) position. This will allow water to flow into the other side of the system.

Once all of the anti-freeze is removed, the unit is ready to use.

Eventually, the anti-freeze in your storage container will become diluted with water. If the antifreeze level drops below 50% of the total, dispose of it and start with fresh 100% anti-freeze.

When disposing of used anti-freeze, observe local laws and regulations. Do not drain onto the ground or into storm drainage systems.

86325900 C400 Avenger 600 23

Maintenance

Service Schedule

Engine

Engine

Vacuum Pump

Water Pump

Solution Inlet Tube Strainer

Vacuum Inlet Filter (In Waste Tank)

Vacuum Hoses

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Check engine oil level. *** Fill to proper level

Check coolant level in overflow bottle

Spray water displacing lubricant in lubrication cup at front of console for 5 sec.

Check oil level.** Fill to proper level

Check strainer for blockage, remove any debris

Clean filter, inspect, replace if damaged

Wash out with clean water

Automatic Waste Pump

Chemical Filter

Daily

Daily

Inspect and remove any debris or sediment

Inspect daily

Vacuum Pump Weekly* Check oil level. Fill to proper level

Water Box Float Valve Weekly Check for proper seating and shut-off

Water Pump Inlet Filter Weekly* Check for debris and clean

Battery Weekly* Check for proper fluid level. Fill with distilled water only

Solution Outlet Screen Weekly* Inspect and remove any debris or blockage

Pressure Regulator 50 hrs Lubricate o-rings

Pressure Regulator 50 hrs Lubricate plug behind spring

Solution Pressure Hoses 100 hrs Inspect for damage or impending damage

Engine 100 hrs Change engine oil***

Engine 100 hrs Change oil filter***

Engine 100 hrs Check fan belt tightness

Battery 100 hrs* Clean battery terminals

Float Valve Seal 200 hrs.

Replace seal

Engine 200 hrs Service air cleaner elements*

Engine 200 hrs Check radiator hoses and clamp tightness

Fuel Pump 200 hrs Check hose connections

Engine 200 hrs Check spark plugs for carbon deposits and proper gap

Chemical Valves 200 hrs Inspect and/or adjust packing nuts

24 86325900 C400 Avenger 600

Maintenance

Service Schedule

Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris.

Water Pump 500 hrs Change oil**

Pulley Set Screws & Hub Cap

Screws, Water Pump Clutch Shaft

Bolt

500 hrs Check for proper torque valves. Re-torque, if required****

Drive Pulley 500 hrs Inspect, clean and check for pulley groove wear****

Drive Pulley 500 hrs Check pulley alignment****

Drive Belts 500 hrs Inspect and clean****

Drive Belts 500 hrs Check belt tension****

Chemical Pump & Check Valves 500 hrs Replace diaphragm and check valves.

Vacuum Lubrication Lines 500 hrs

Check for line obstructions. Replace tubing if cracked or damaged

Engine 500 hrs Replace in-line fuel filter on engine.

Engine 1000 hrs Replace spark plugs.

Check Valve (Solution Outlet) 1000 hrs Inspect, clean, and repair, if needed.

Vacuum Pump 1500 hrs Drain, flush, and replace oil *****

Waste Tank Shut-off Float Switch Monthly Check for debris hindering movement

Inline Gas Filter Yearly Replace Inline Gas Filter

Engine Yearly Flush radiator and change engine coolant.

Engine Yearly* Replace air cleaner element.

Waste Tank Filters/Strainers Yearly Check for damage and blockage. Replace if needed.

Engine 2 years Replace radiator hoses and hose clamps.

Engine 3 years Replace ignition wires.

* Or as often as required

** Change water pump crankcase oil after the first 50 hours

***Change engine crankcase oil and filter after the first 50 hours

****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours

*****If using AEON PD synthetic lubricant, 4500 hours or every 2 years, whichever comes first

86325900 C400 Avenger 600 25

Maintenance

Key Checkpoints

Note: Initiation of a planned preventative maintenance program will assure that your unit has optimum performance, a long operating life, and a minimal amount of

"down" time.

Engine Coolant System (Radiator)

Maintenance

Your engine radiator coolant system is an important part of the power plant operation. In addition, the heat exchange system which is used to provide heat for cleaning operations, is also highly dependent on the engine coolant system. Follow the recommended coolant system maintenance in the Maintenance

Schedule in this manual and your Kohler engine owner's manual. Refer any additional questions to your dealer.

External Fuel Pump Maintenance

The power plant for the unit receives fuel from the main gas tank of your van/truck. An external fuel pump that provides this fuel is located on the underside of the van/ truck. Loose fittings and hose connections will cause your unit to perform poorly. Follow the recommended fuel pump maintenance in the Maintenance Schedule in this manual. Refer any additional questions to your dealer.

Chemical Supply System Maintenance

The chemical supply system pulls chemicals from your chemical bottle utilizing a pump that works off the water pump pulsing. Any clogged filters or loose connections will result in a chemical supply system malfunction or a malfunction at the cleaning tool. Maintenance of the solution outlet check valve and screen are vital to effective cleaning operation and minimal unit downtime.

Additionally, the hoses related to supplying water and chemical to the outlet manifold are under high pressures and experience thermal expansion and contraction. Periodic inspections of these hoses for tears, cracks, and failing connectors are necessary to avoid unwanted leaks. To keep your chemical system functioning properly, follow the chemical pump and solution outlet maintenance in the Maintenance

Schedule in this manual. Refer any additional questions to your dealer.

Heat Exchanger System Maintenance

The heat exchange system in your unit transfers energy between the unwanted heat of the power plant and the solution supply system of the unit. The heat transfer of this system is highly dependent on the surface area contact in the heat exchanger cores located in the heat exchanger box. This surface area amount is adversely minimized when the supplied water is not softened to recommended levels. Hard water will result in scaling on the inside walls of the heat exchanger tubes. It is recommended that you use a dealer approved water softener to avoid premature heat exchanger core failure. Contact your dealer for advice on the water hardness levels in your area.

Additionally, the heat exchanger tubes are very sensitive to freezing conditions. As the water freezes during cold conditions, it expands in the heat exchanger tubes and causes damage. Often the tubes are cracked and require the replacement of the heat exchanger core. Refer to the Freeze Protection instructions section in this manual. Refer any additional questions to your dealer.

Vacuum Pump Maintenance

(Refer to manufacturer's manual (P/N 86269820, PRV

NO. 980129) for specific maintenance instructions)

The total function of the unit is based around the performance of the vacuum pump. Heat transfer used to raise the temperature of the solution is gained from the air drawn by the vacuum pump and solution is removed from the carpet with the vacuum suction of the vacuum pump. General maintenance actions for the vacuum pump as listed in this manual are vital to prolonged vacuum pump operations. Daily lubrication of the pump is required to avoid seizure of the system. Also, waste tank filters and strainers must be maintained to prevent unwanted debris from entering the vacuum pump.

26 86325900 C400 Avenger 600

DO NOT service this unit while it is running. The highspeed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality.

NOTE: Use the hour meter as a guide for coordinating the maintenance schedule.

Engine

(Refer to manufacturer's manual (P/N 86269810, PRV

NO. 980128) for specific maintenance instructions)

1.

Check the engine oil level daily, when in use. Make certain that proper oil level is maintained. NEVER overfill.

2.

Change the break-in oil after the first 50 hours of operation. Thereafter, change oil every 100 hours of operation. USE ONLY KOHLER BRAND OIL

FILTERS (PN 34412). USING ANY OTHER TYPE

OIL FILTER WILL VOID YOUR ENGINE

WARRANTY.

Oil Recommendation. See "ENGINE OIL REQUIRE-

MENTS" in Operations section.

NOTE: Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine damage.

Maintenance

3.

Re-torque the manifold and exhaust tube nuts, cylinder head bolts, and carburetor attaching nuts after the first 200 hours of use.

4.

Check the spark plugs every 200 hours. Clean if necessary. Replace the spark plugs every 1000

hours.

NOTE: Never sandblast spark plugs. Spark plugs should be cleaned by scraping or wire brushing.

5.

Clean the air cleaner element every 200 hours.

Replace the element every 2400 hours

6.

Check the engine idle RPM every 200 hours and adjust, if necessary. NEVER adjust engine RPM without a tachometer. Refer to Kohler Engine

Operation and Service Manual.

7.

Check the coolant level in the radiator overflow container daily. If no coolant is seen, remove the cap and add coolant. Change the coolant with a

50:50 coolant to water ratio every 1000 hours.

50:50 mixture guards against corrosion.

8.

Replace the in-line gas filter yearly.

NOTE: For additional engine service information, obtain a "Kohler Repair Manual" from any authorized

Kohler Service Center. If service or repair is required, contact an authorized Kohler Service Center. You will need to provide the serial number of the engine.

86325900 C400 Avenger 600 27

Maintenance

Vacuum Pump

Refer to the Vacuum Pump Operation and Service

Manual (P/N 86269820, PRV NO. 980129) for specific instructions.

Lubrication: We recommend that you use AEON PD

Synthetic Blower Lubricant in both ends of the vacuum pump for all operating temperatures. AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature. One filling of AEON PD will last many times longer than a premium mineral oil.

NOTE: AEON PD (Part# 86189090 PRV NO. 05-

008039) is the oil which is put in the vacuum pump at the factory. Topping off or adding petroleum oil to synthetic oil is NOT recommended.

1.

Check the oil level daily to assure the proper level.

PROPER LEVEL cannot be overemphasized. Too little oil will ruin bearings and gears. Too much oil will cause overheating. Use the illustration as a guide when adding oil.

2.

To prevent rust from building up inside the vacuum pump (if moisture exists) we have provided a lubrication cup on the front of the unit.

First run the unit at least 1 minute to remove any moisture from the vacuum pump. Next, fill the lubrication cup with water displacing lubricant, for 5 seconds while the unit is running and the vacuum inlets are sealed. Do this at the end of each working day.

3.

Drain, flush and replace oil every 1500 hours or yearly, whichever comes first. Change oil more frequently if inspection so indicates. With AEON

PD synthetic lubricant, perform the oil change maintenance every 4500 hours or every 2 years, whichever comes first.

4.

Vacuum pump lubrication is vital to performance of the pump. Failure to follow the maintenance schedule can lead to permanent damage to your blower.

28 86325900 C400 Avenger 600

Water Pump

Refer to the Water Pump Operation and Service

Manual for specific instructions (P/N 86269900, PRV

NO. 67-945621).

1.

Check the crankcase oil level daily to assure the proper level. Use the illustration as a guide when checking the oil level. If the level has dropped, check for the source of leakage and repair.

2.

Use the provided dipstick. Remove red filler cap and insert dipstick. Oil level should be between marks on the dipstick or use a mirror and refer to the illustration.

OIL LEVEL

WITH UNIT

STOPPED &

ON LEVEL

GROUND

RED DOT

3.

Change the crankcase oil with Cat Pump

Crankcase Oil, Part #8.618-908.0, after the first 50 hours of operation. Drain and refill the crankcase oil with Cat Pump Crankcase Oil every 500 hours thereafter.

4.

Other Cat approved oil equivalents are: Mobil DTE

16, Amoco Rykow 68, and Shell Tellus T68.

Maintenance

Vacuum Relief Valve

While the unit is running at full RPM, block the air flow at the vacuum inlet connection and read the vacuum gauge. If adjustment is required, shut the unit down and adjust the vacuum relief valve locking nut tension. Start your unit and read the vacuum gauge. Repeat this process until the relief valve opens at 13" Hg.

Vacuum Pump Drive Belts

To tighten the vacuum pump belts:

1.

Loosen the four screws which secure the vacuum pump to the mounting bracket.

2.

Turn the adjusting bolts until the proper belt tension is achieved (1/2" total deflection in the center of the belt, halfway between the pulleys).

NOTE: When adjusting belt tension, make certain that the engine shaft and vacuum pump shaft remain parallel, and the belt tension is equal throughout the belt width.

3.

After adjusting, re-tighten the four screws which secure the vacuum pump to the mounting bracket.

Check belt alignment with straight-edge.

4.

Check for pulley groove wear, clean belts and pulley grooves, check for worn belts, proper belt tension, and pulley alignment after the first 25 hours and then again at 100 hours.

5.

Check for belt ride in the groove.

Water Pump Clutch

After removing or replacing water pump clutch, make certain that bolt is re-torqued to the proper value.

Torque Value

Inch pounds Foot pounds Component

Water pump shaft bolt

300 25

Vacuum Inlet Filter (In Waste Tank)

The vacuum filter in the waste tank should be removed and cleaned daily. If this is done, the filter will last for a long period of time.

86325900 C400 Avenger 600 29

Maintenance

Water Pump Drive Belt

To tighten the water pump belt:

1.

Loosen the nuts which hold the water pump mount to base.

2.

Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved. (1/2" deflection in the center of the belt, halfway between the pulleys).

3.

While checking the alignment, tighten the nuts which hold the water pump mount to base.

Float Valve (Water Box)

The float valve should only be adjusted if the water box is overflowing or the water level in the box is lower than

5-1/2".

1.

If the box is overflowing, remove, and check the float valve for debris or damage.

NOTE: If the float ball has any water inside it must be replaced.

When replacing float ball, DO NOT over- tighten, as the rod can puncture the ball. Make sure to tighten the nuts on the rod.

2.

Disassemble the valve and check the piston and seat for damage, replace if needed. See the "Illustrated Parts Listing" for a parts break-down.

Waste Tank Float Valve

The float valve in the waste tank shuts the unit down once the waste tank becomes full. Debris can collect around the hinge of the float valve. Check the float valve for debris at least once a month.

Waste Tank Strainer Basket

The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of debris. This should be done at the end of each job.

Waste Tank Vacuum Inlet Filter

The Vacuum Inlet Filter located inside the waste tank should be removed, cleaned and inspected at the beginning of each day.

Solution Screen (Outlet)

Inspect the solution screen after the first week of running the unit by unscrewing the screen and remove any accumulated debris. Inspect the screen again at 2 and 4 weeks.

The solution screen should then be inspected every month. However, if the solution screen has a frequent build-up of debris it should be inspected and cleaned more often.

Check Valve (Outlet)

Inspect the check valve when rebuilding the chemical pump or as needed. Remove and disassemble the check valve. Check the Teflon seat for debris or abnormal wear. Clean or replace seat if needed.

NOTE: Improper seating of the check valve poppet, damaged spring, or o-rings will cause poor operation of the chemical system.

For the procedure, see the "General Service Adjustments" section in this manual for details.

30 86325900 C400 Avenger 600

Chemical Pump

Rebuild the chemical pump every 500 hours. This involves changing the diaphragm, disk and check valves.

For the procedure, see the "Chemical Pump" section in this manual for details.

NOTE: Inspect chemical inlet filter on chemical jug suction hose daily.

Chemical And Temperature Control Valves

Examine the packing nuts on all the chemical valves every 200 hours. Keeping these valve packings properly adjusted will eliminate possible leakage from the valve stems and add to overall valve life.

For the procedure, see the "General Service Adjustments" section in this manual for details.

Pressure Regulator

Lubricate the o-rings every 50 hours. Use o-ring lubricant Part #86265430, PRV NO. 05-008035.

For the procedure, see the "General Service Adjustments" section in this manual for details.

Vacuum Hoses

To assure maximum hose life, we recommend that the hoses be washed out with clean water at the end of each working day.

Solution Pressure Hoses

Inspect your solution pressure hoses for wear after the first 100 hours of use. Inspect every 25 hours thereafter. If hoses show any signs of damage or impending rupture, replace the hose.

DO NOT attempt to repair solution pressure hoses!

Repairing solution pressure hoses may result in severe burns and serious injury!

All solution pressure hoses must be rated for 3000 PSI at 250°F. Thermoplastic hoses do not meet these specifications and should not be used. Severe burns and injury may result if the hoses do not meet these requirements.

Maintenance

Optional Waste Pump-Out

At the end of each work day, make certain that you remove any debris or sediment which may be inside the waste pump by pumping fresh water through the pump.

Engine Coolant Replacement

Annually the coolant in the Century 400 machine should be replaced. This coolant is an integral part of the heating system and needs to be maintained as any other working part of the system. We recommend that this procedure be accomplished by the following steps.

Draining Coolant:

1.

Reference Kohler Manual for specific coolant draining instructions. Drains are located at the bottom of the radiator and on the engine block next to the oil filter.

NOTE: Be sure that used coolant is collected in a proper container and disposed of in accordance with local laws.

2.

After draining is complete, close both the radiator and helicoil petcocks.

Replacing Coolant:

1.

Fill radiator with 50/50 ethelene glycol anti-freeze / water mix.

2.

Start unit and set throttle to idle position.

3.

As the unit warms up, maintain a full radiator with a

50/50 mix.

4.

Open petcock completely on helicoil to allow any trapped air to escape. When coolant runs out of helicoil, close petcock.

5.

Fill radiator with 50/50 coolant mix.

6.

Re-install radiator cap.

7.

Shutdown unit.

Check radiator overflow bottle. Add coolant to proper

"cold" level.

86325900 C400 Avenger 600 31

Maintenance

General Service Adjustments

USE EXTREME CAUTION The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality.

Engine Speed

1.

This unit uses a governor to set and maintain engine speed. The engine speed is adjusted by pulling the throttle cable out to maximum travel for high speed operation. For lower temperature or vacuum setting, rotate knob clockwise two turns or as needed to obtain desired temperature and vacuum settings. Pushed in, the engine is at idle speed (1200 rpm). With throttle control pulled out, engine operates at maximum rpm (2850).

Check Valve (Solution Outlet)

Inspect the check valve whenever doing service on the chemical pump or if flow problems occur in the chemical system:

1.

Remove the check valve. Be sure the small o-ring for the seat comes out with the check valve.

2.

Remove the seat, using a 5/16" Allen wrench.

3.

Check the Teflon seat for debris or wear. Clean or replace Teflon seat if needed.

4.

Clean the poppet and spring, inspect for wear or damage, and replace as needed.

5.

Re-assemble the check valve. Start the seat by hand, tighten using a 5/16" Allen wrench. DO NOT over-tighten seat.

NOTE: Improper seating of the check valve poppet, damaged spring or o-rings will cause poor operation of the chemical system.

6.

Lubricate the o-rings with o-ring lubricant Part

#86265430, PRV NO. 05-008035 and reinstall.

Water Box

1.

Check inlet strainer for debris and blockage. A blocked strainer could damage the water pump if water flow is restricted.

2.

Inspect water box float valve for freedom of movement and water leaking past valve.

Chemical Pump

The only repairs which the chemical pump may require is the replacement of the diaphragm, disk or check valves. To replace the diaphragm, unscrew the cover from the body. When replacing the diaphragm, lubricate the outer edges of the diaphragm with o-ring lubricant and reassemble. To replace the check valves, unscrew the check valve caps. Replace the check valves and reassemble, using new o-rings.

DO NOT attempt to re-use o-rings once the check valves have been removed. See the "Illustrated Parts

Listing" for a parts break-down on the chemical pump.

Drive Belts For Water Pump and Vacuum

Pump

Use only exact replacement for system drive belts. Use only exact manufacturer and models for replacements

Tight wrap

On spring

Make certain that when you re-torque these screws, that you use a clockwise pattern and continue until proper torque is achieved.

Torque Value

Component Inch/lbs Foot/lbs

Rear Engine Hub

Vacuum Pump Hub

Front Engine Pulley

300

300

216

25

25

18

Use 5/16 Allen

Wrench to remove

32 86325900 C400 Avenger 600

Maintenance

Packing Nut Adjustments For Chemical

Valves

Examine the packing nut on all chemical valves for proper tension every 200 hours. When turning the knob, there should be a small amount of resistance. If not, slightly tighten the packing nut. DO NOT over tighten. Keeping the valve packings properly adjusted will eliminate possible leakage from the valve stem and add to overall valve life.

DO NOT loosen the adjusting body (cap) all the way

(counterclockwise) or remove it while the unit is running.

We recommend that you lubricate the pressure regulator o-ring every 50 hours, or whenever required.

If you do not, the stem may become seized due to inadequate lubrication. If this occurs: a.

Shutdown the unit.

b.

Relieve all pressure from the water system.

c.

Remove the cap from the pressure regulator and remove the stem with long nose pliers.

d.

Clean and lubricate stem.

e.

Reassemble pressure regulator.

Pressure Regulator

The pressure regulator serves to maintain water pressure at a preset point and to bypass water back to the water box.

To adjust:

1.

With your unit running, close the cleaning tool valve. Check the pressure gauge. Open the tool valve. We recommend setting the pressure regulator so that the pressure gauge reads 450

PSI with the tool valve open.

When the tool valve is opened, there is an approximate drop of 50 PSI in pressure. If there is a pressure drop greater than 100 PSI, it may be necessary to lubricate the o-ring in the pressure regulator.

2.

If the pressure regulator requires adjustment, loosen the locking nut, then turn the adjusting body

(cap) (while observing the pressure gauge on the control panel) until the desired pressure is obtained. Retighten the locking nut.

86325900 C400 Avenger 600 33

Maintenance

Troubleshooting

PROBLEM CAUSE

Water supply is turned off or the float valve is stuck or improperly adjusted.

SOLUTION

Turn the water supply on or up. Check for kinks in the water supply hose. Examine the float valve and adjust or replace.

Solution pump inlet supply line is plugged or drawing air.

Improper engine speed

Using a tachometer, check the engine speed.

Full throttle engine speed is 2850 RPM. Idle engine speed is 1200 RPM. Refer to the "engine speed" section for instructions on how to readjust.

Loss of solution pump pressure.

Pressure regulator o-rings are dry.

With the cleaning tool open, the solution pressure gauge reads below the normal operating pressure.

Pressure regulator has worn o-rings

Pressure regulator is dirty, stuck open, or improperly adjusted.

Lubricate o-rings, using o-ring lubricant Part

#86265430, PRV NO. 05-008035.

Check o-rings. If necessary, replace.

Clean or repair regulator. Adjust to working pressure. Lubricate o-rings, using o-ring lubricant Part #86265430, PRV NO. 05-008035.

Low pump volume. (Measure the amount of water being returned to the water box from the pressure regulator. It should fill a gallon container about every

17 seconds).

Examine the check valves, plunger cups, and cylinder head on the water pump. Repair, whenever required (refer to the water pump service manual).

Defective solution pressure gauge.

Orifice (spray nozzle) in the cleaning tool is worn, defective, or wrong size.

Examine the water inlet filter inside the water box. Remove accumulated debris and replace if required. Check for suction leaks and loose clamps or fittings. Tighten any loose fittings or clamps. Replace any ruptured hose(s).

Replace gauge

Replace Nozzle or change nozzle size.

Loss of solution volume at cleaning tool orifice. Solution gauge reads normal.

Debris clogging water lines or water inlet disconnect.

Clean or replace as needed.

Belt loose or broken

Loss of pump prime

Re-tension or replace as needed.

Manually prime solution pump.

Plugged orifice and/or screen in the cleaning tool.

Unplug or replace orifice and/or screen

Internal block between the pressure regulator manifold and the solution screen; or the solution screen is clogged

Inspect all lines, remove accumulated debris which is blocking proper flow. Replace any defective hoses. Remove, inspect, and clean the solution screen. De-scale unit and install a water softener, if necessary.

Outlet check valve is plugged Examine the check valve, remove any debris

Defective quick-connect on one or more of the solution pressure hoses.

Replace defective quick-connect(s) on solution pressure hose(s).

Cleaning tool valve is malfunctioning.

Repair or replace valve.

Hose inner lining is constricted.

Remove restriction or replace hose.

34 86325900 C400 Avenger 600

Maintenance

PROBLEM CAUSE

Vacuum obstruction

Vacuum gauge is giving an improper reading.

Vacuum hose(s) is damaged, causing a suction leak.

SOLUTION

Inspect hoses for obstructions.

Examine the tubing between the vacuum relief valve and the vacuum gauge and remove any blockage.

Inspect hose(s), repair or replace.

Waste tank gaskets not sealing properly, not positioned properly

Inspect the gasket. Repair seal or replace Reposition lid(s).

Loss of vacuum

While cleaning, the vacuum is not up to specification. Engine

RPM is normal.

Plugged vacuum hose or vacuum plumbing between vacuum inlet and strainer basket.

Waste tank filter or strainer basket is plugged.

Loose vacuum pump drive belts.

Waste tank drain valve is damaged or left open, causing a vacuum leak.

Unplug vacuum hose or inlet plumbing.

Clean or replace filter. Clean strainer basket.

Tighten the drive belts

Drain the waste tank. Close drain valve, if open.

Remove the dump valve and, after inspecting, replace the defective components.

Vacuum relief valve requires adjustment or has a vacuum leak due to damaged diaphragm.

Re-adjust the vacuum relief valve. If the vacuum does not increase, remove and inspect the relief valve diaphragm. If damaged, replace

Vacuum exhaust heat exchangers are plugged with lint.

Remove and clean.

Excessive

Vacuum

Vacuum pump is worn out.

Improper throttle adjustment.

Replace the vacuum pump.

Adjust throttle to set desired vacuum pressure.

Vacuum relief valve requires adjustment.

Readjust the vacuum relief valve.

Chemical pump is improperly primed.

Refer to chemical pump priming instructions.

Air leak in chemical supply line, priming valve or metering valve.

Check for air leaks. Replace faulty parts.

The strainer at the inlet end of the chemical inlet line is clogged

Unclog the strainer. If damaged, replace.

Loss of chemical with the cleaning tool valve open, no chemical

Suction leak in the inlet line leading into the chemical pump.

Chemical pump check valve(s) is clogged

Chemical prime/on-off valve or chemical metering valve is defective.

Inspect inlet lines and flow meter for air leaks or damage and replace, if required.

Remove any debris from the chemical check valve(s). Replace chemical check valve(s) or seals, if necessary.

Replace valve(s).

Chemical pump diaphragm is ruptured.

Defective cylinder in the solution pump.

Disassemble the chemical pump and replace the damaged diaphragm.

Measure the pump volume. If the pump volume is less than normal, refer to "Loss of Pump Volume" in the Troubleshooting section in this manual.

86325900 C400 Avenger 600 35

Maintenance

PROBLEM

Chemical flow meter indicates flow with the tool valve closed

Solution pump does not engage

CAUSE

External leak in chemical piping

Outlet check valve is full of debris or damaged, not allowing it to close properly

SOLUTION

Tighten fittings. Re-apply thread sealant where required. If any fittings are damaged, replace.

Close the chemical valve on the instrument panel.

If the flow meter does not indicate flow, remove debris or replace check valve, if necessary.

Chemical pump diaphragm is ruptured

Internal leak in chemical valve causing continual flow through prime tube returning to container.

Solution pump circuit breaker has been tripped

Defective electrical connection in the console wiring or defective switch.

Close the chemical valve on the instrument panel.

If the flow meter still indicates flow, replace the chemical pump diaphragm.

Tighten valve packing nut (see "General Service

Adjustments" section in this manual). Replace valve, if necessary.

Check the solution pump circuit breaker on the control panel. Press the circuit breaker reset button.

Examine switch, electrical connections, and wiring.

Repair any defective connections. If there is power going to the switch but not going out, replace the defective switch.

Solution pump has not been activated Turn solution pump switch to on.

Defective solution pump clutch. NOTE:

The clutch may be manually set by inserting two 1/4-20 x 1/2 bolts. Line up the holes on the clutch and insert the bolts.

To disengage the pump, remove the bolts.

If there is power in the switch, but not power at the clutch, replace the defective wire. If there is power at the clutch, replace the defective clutch.

Engine will not start. The engine does not turn over

Loose or broken solution pump belt.

Main circuit breaker on the control panel has been tripped.

Loose or corroded battery.

Dead battery.

Defective ignition switch.

Tighten or replace belt.

After inspecting the unit to determine the cause of the tripped circuit breaker, press the reset button.

Clean, tighten, or replace the battery terminals.

Recharge or replace battery.

Test ignition switch for power going into the switch.

If there is power going in but NO power going out, replace the switch.

Test the starter motor. If necessary replace.

Defective starter motor.

Vacuum pump seized.

Refer to Gardner Denver Service & Repair Manual or dealer.

Empty the waste tank.

Waste tank is full.

Engine temperature has exceeded 255°F, triggering the high temperature switch to shut the unit down.

Defective fuel pump.

Determine the cause of overheating before restarting the unit. See "Excessive Heating" in the

"Troubleshooting" section of this manual.

Replace the fuel pump.

Starter turns over engine, but will not start

Loose or broken wires leading to waste tank float switch.

Defective float switch in the waste tank.

Repair or replace any broken electrical connections.

Check switch for proper operation, replace as necessary.

Oil pressure switch (located on engine), fuel shut-off solenoid (located on engine), high temperature switch (located on engine).

Test these components. If any are defective, replace. Consult the Kohler Engine Operation and

Maintenance Manual.

Engine is malfunctioning

Refer to Kohler Engine Operation and Maintenance

Manual.

36 86325900 C400 Avenger 600

Maintenance

Engine stops running. While doing normal cleaning, the engine stops running

PROBLEM

Excessive heating

CAUSE

Engine is out of gasoline

SOLUTION

Add gasoline to the fuel tank.

Waste tank is full

Main or engine circuit breaker on the control panel has been tripped.

Empty waste tank.

After inspecting the unit to determine the cause of the tripped circuit breaker, press the reset button.

Engine coolant temperature has exceeded 245-255°F, triggering the high temperature switch to shut the unit down.

Determine the cause of the overheating before restarting the unit. Refer to the

Kohler Engine Operation and Maintenance Manual.

Defective fuel pump.

Defective float switch inside the waste tank.

Defective 245-255°F engine coolant high-temperature shutdown switch.

Replace fuel pump.

Check switch for proper operation.

Replace as necessary.

Test switch. If necessary, replace.

Oil pressure gauge on engine has shut down, due to insufficient oil pressure.

Refer to the Kohler Engine Operation and Maintenance Manual. DO NOT restart the engine until the cause is determined and corrected.

No ignition in the engine or engine is malfunctioning.

Refer to the Kohler Engine Operation and Maintenance Manual.

Flow restriction caused by hard water scaling.

Not enough water flow.

Descale unit, repair or replace damaged plumbing components as necessary.

Install water softener.

Check jet size of tool.

Heat exchanger leaks. NOTE: The heat exchanger will produce water condensation discharge at times during normal operation. DO NOT confuse this with a leak.

Engine/vacuum exhaust heat exchangers are damaged from frozen water.

Inspect heat exchangers for leaks.

Visually inspect for damage. Pressure check after removing from the unit.

(Maximum test pressure 1200 PSI).

Loss of temperature. The heat output of the unit is LESS than normal.

Automatic waste pump is malfunctioning or not operating normally

NOTE: When replacing either the pump or float switch, use new electrical connectors and heat shrink.

Inspect connection for watertight seal.

Temperature relief valve on water box is stuck open.

Engine RPM is low.

Clean temperature relief valve and test.

Replace, if necessary.

Reset engine RPM.

Defective temperature gauge.

Test gauge and sensor. Replace failed component.

Defective waste pump float switch. Replace float switch.

Broken diaphragm.

Replace diaphragm.

Weak battery.

Pump-out circuit breaker on control panel has been tripped.

Charge or replace battery if needed.Check charging station.

After inspecting waste pump to determine the cause of the tripped circuit breaker, press the reset button.

86325900 C400 Avenger 600 37

Notes:

38 86325900 C400 Avenger 600

PARTS

86325900 C400 Avenger 600 39

Frame

9

4

5

9

17

14

11

10

13

1

8

6

3 1

7

1

6

3

1

2

1

6

15

2

1

8

6

9

5

16

1

8

6

12

4

9

40 86325900 C400 Avenger 600

Frame

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86270330 02-000066 12 FLATWASHER, 1/4

2 86177090 03-000261 2 CLAMP, CABLE 1/2I.D. 1/4BLT

3 86005680

4 86005770

57047

57119

2

4

NUT, 1/4-20 HEX NYLOCK

NUT, 3/8-16 HEX NYLOCK

5 86274000

6 86274750

7 86233390

8 86010780

70069

70270

80887

87162

4

10

1

8

SCR, 3/8-16 X 3 HHCS GR5

SCR, 1/4-20 X 3/4 HHCS

CLAMP, 7/8 DIA P CUSHIONED

WASHER, 1/4 SPLIT

9 86279510

10 86282840

11 86282850

12 86043840

13 86315490

14 86323010

15 86323350

16 86323390

17 86323900

87171

790634

790635

790793

-

-

-

-

-

8

2

2

1

2

1

1

1

1

WASHER, 3/8 X 1 FLAT NP

TRIM,SEAL 5/8" BULB, 16

TRIM,SEAL 5/8" BULB, 10.5

ASSY, FRAME, EVRST/PEAK/ULTRA

GASKET, HOOD VIBE DAMPNR

BRKT, REAR ENGINE SUPT, PGT

GUARD, BLWR BELT MAIN, PGT

GUARD, BLWR BELT SIDE, PGT

ASM, RADIATOR CLOSEOUT, PGT

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 41

Frame

14

13

11

2

1

1

2

7

8

15

5

3

TO

WATER BOX

4

6

2

9

10

12

2

9

2

9

16

42 86325900 C400 Avenger 600

REF PART NO.

PRV NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

86273330 00-000286 3 SCR, CAP 1/4-20 X 2.75 HXHD

86270330 02-000066 10 FLATWASHER, 1/4

86177060 03-000246 1 CLAMP, HOSE, #8 SST

86188210 11-800354 1 NIP, 1/2 X 3/8 HEX BR

86177640 12-800059 1 CONN, 1/8P X 1/4POLY BR

86181360 12-800269 1 FTTG, BRB 1/2P X 5/8H BR

86179710 13-806008 1 DSC, 3/8F X 3/8FP

86178700 19-800075 1 CUP, OIL FILL 1/8P

9 86005680

10 86275460

11 86233390

12 86277730

13 86323490

14 86323370

15 86323480

16 86326010

57047

70481

80887

790465

-

-

-

-

7

1

1

4

1

1

1

1

NUT, 1/4-20 HEX NYLOCK

SCR, 1/4-20 X 3/4 BHCS

CLAMP, 7/8 DIA P CUSHIONED

SCR, 1/4-20X2.75 BHCS BLK

LABEL, LWR FRONT PNL, PGT CL & AV

PNL, LOWER FRONT, PGT

BRKT, WTR INLET & LUBE CUP, PGT

BRKT, 2” VAC INLET, PGT

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 43

Frame

17

3

7

8

18

13

3

1

11

19

13

2

3

15

2

3

14

6

4

12

9

15

5

16

10

44 86325900 C400 Avenger 600

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86273180 00-000078 2 SCR, 1/4-20 X 1" HXHD GRD8

2 86273330 00-000286 3 SCR, CAP 1/4-20 X 2.75 HXHD

3 86270330 02-000066 14 FLATWASHER, 1/4

4 86177040 03-000149 1 CLAMP, CABLE 1-1/4 ID 5/16 BLT

5 86161800 46-802531 4 LATCH, CONCEALED KEEPER

6 86176170 64-950383 1 CABL, RETAIN VAC PLG 800

7 86005680

8 86322990

57047

-

9

1

NUT, 1/4-20 HEX NYLOCK

BRKT, CENTER HOOD, PGT

9 86271970

10 86325280

11 86010780

12 86057150

13 86189050

14 86179620

15 86191800

16 86315490

17 86325290

18 86324260

19 86323170

57302

-

87162

790436

790464

790487

791414

-

-

-

-

4

1

2

2

2

1

16

2

1

1

1

NUT, 3/8 PUSH PLATE

ASSY, LEFT HOOD, PGT

WASHER, 1/4 SPLIT

STRAP, WTR PMP HOLDDOWN

NUT, WELL 1/4-20 HD

DIPSTICK, CAT PUMP OIL 5CP

RIVET, 5/32 OD X .188-.250 GL AL

GASKET, HOOD VIBE DAMPNR

ASSY, RIGHT HOOD, PGT

ASSY, FRNT HD, PGT AV

LABEL, FRNT HD, PEAK C400

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 45

Chemical Panel

TO CHEMICAL JUG

12

15

14

4

46

3

11

10

8

TO CHEMICAL PUMP

6

FROM CHEMICAL JUG

5

13

9

2

1

86325900 C400 Avenger 600

7

Chemical Panel

REF PART NO.

PRV NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

86324460

86324090

-

-

86297070 -

86189050 790464

1 LBL, CHEM CNTRL PNL

1 PNL, CHEMICAL CONTROL, PGT

1 VALVE, 3-WAY BALL 1/8P

2 NUT, WELL 1/4-20 HD

86279470

86274290

87165

70162

2 WASHER, #10 SPLIT

2 SCR, 10-32 X 3/8 PPHMS SS

86181170 18-808513 1 FLOWMETER 1/8FP

86195050 15-808106 1 VALVE, METERING 1/8FP

9 86181300 12-800093 3 FTTG, BRB 1/8P X 5/16H

10 86177660 12-800065 2 CONN, 1/8P X 1/4T

11 86188000 11-800022 1 NIP, 1/8 HX BR

12 86180140 11-800014 1 ELL, STREET 1/8 BR

13 86176990 03-000065 3 CLAMP, HOSE #4 SST

14 86270330 02-000066 2 FLATWASHER, 1/4

15 86273180 00-000078 2 SCR, 1/4-20 X 1" HXHD GRD8

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 47

Control Panel

29

16

26

14

9

7

15

10

12

13

9

27

30

23

28

22

25

2 1

3

6

7

11

18

24

5

19

21

4

8

10

20

17

48 86325900 C400 Avenger 600

Control Panel

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86273180 00-000078 4 SCR, 1/4-20 X 1" HXHD GRD8

2 86270330 02-000066 4 FLATWASHER, 1/4

3 86180350 12-800035 1 ELL, 1/4FP X 1/4T BR

4 86180360 12-800040 1 ELL, 1/8P X 1/4T BR

5 86180380 12-800101 1 ELL, 1/4FPx1/4POLY BR

6 86180420 12-800261 1 ELL, 1/8P X 1/4T 45 DEG

7 86195050 15-808106 1 VALVE, METERING 1/8FP

8 86186020 32-900174 1 KEYSWITCH

9 86193750 32-900205 2 SW, RTRY NON-ILLUM TM

10 86193760 32-900206 1 SW,RTRY W/BYPASS NON-ILL

11 86191740 35-900188 2 RELAY, ENG SHTDWN

12 86176120 49-802518 1 CABLE, CHOKE

13 86181930

14 86181950

15 86181960

16 86186930

36225

36227

36229

51387

1

1

1

1

GAUGE, 0-1500 PSI

GAUGE, VACUUM, 30" HG

GAUGE, TEMP, DATCON

LIGHT, WARNING, IDEC AP2M

17 86246890

18 86136310

19 86005720

20 86255920

21 86278970

22 86175600

23 86175620

24 86175680

25 86189050

26 86186940

27 86194380

28 86298280

29 86323110

30 86325580

54092

57086

57106

73811

87012

140624

140654

140702

790464

790787

791096

-

-

-

1

4

2

2

1

2

1

2

4

1

1

1

1

1

METER,0-60VDC HOUR

NUT, M5 X 4.7 HEX NYLOCK

NUT, 8-32 W/STAR WASHER PLTD

STANDOFF, 6-32 X 1/2 HEX NYL

WASHER, 7/16 EXT STAR

BRKR, CIRCUIT, 15A

BRKR, CIRCUIT 25A

BRKT, WIKA MOUNTING

NUT, WELL 1/4-20 HD

LIGHT, WARNING, AMBER, IDEC

THROTTLE CABLE, PEAK

BRKR, CIRCUIT, 20A

PNL, CONTROL, PGT

LABEL, CONTROL PANEL, PGT

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 49

Engine

50

1

10

18

20

19

17

9

3

16

21

2

5

14

4

15

86325900 C400 Avenger 600

12

11

6

8

7

13

14

Engine

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86273440 00-000340 4 SCR, MACH 5/16-18 X 1" GR8

2 86182290 35275 1 GSKT, EXH, KUB, D902/WG972

3 86136310 57086

4 86005770 57119

1

6

NUT, M5 HEX

NUT, 3/8-16 HEX NYLOCK

5 86274000 70069

6 86136640 70262

7 86275190 70377

8 86006820 70385

2

1

2

4

SCR, 3/8-16 X 3 HHCS GR5

SCR, M8-1.25 X 20 HHMS PLTD

SCR, 3/8-16 X 1.25 HHCS SS

SCREW 3/8-16 X 2.0 HHCS GR5 PLT

9 86277890 70856

10 86279130 87083

11 86010740 87090

12 86137310 87098

13 86010790 87163

14 86279510 87171

15 86051510 790396

16 86180770 790532

17 86177130 791083

18 86323820 -

19 86182730 790626

20 86136280 57054

1

4

1

1

2

14

1

1

1

1

2

4

SCR, M5 - 8 X 25MM STL, ZNC

WASHER 5/16 SPLIT LOCK PLTD

WASHER, 1/4 X 3/4 FLAT

WASHER,M8 SPLIT LOCK ZINC PLTD

WASHER, 3/8 SPLIT

WASHER, 3/8 X 1 FLAT NP

PLT, ENG MTG

ENG, 25HP KOHLER, AEGIS

CLAMP, CABLE, THROT/CHOKE

TUBE, EXHAUST, KOHLER AEGIS 27HP

GSKT, EXHST, KHLR 25HP

NUT, M8 HEX

SERIAL NO.

FROM

21 86286150 34413 1 FILTER, AIR KOHLER AEGIS

NOTES

PRIMARY &

SECONDARY

FILTER

86325900 C400 Avenger 600 51

Engine

21

SUPPLIED WITH ENGINE

16

52

TO LOWER FITTING

ON HELICOIL

14

6

10

9

20

18

2

15

17

23

TO TOP FITTING

ON HELICOIL

22

4

5

13

8

7

12 11

86325900 C400 Avenger 600

19

1

3

-

-

-

-

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86273440 00-000340 3 SCR, MACH 5/16-18 X 1" GR8

2 86181430 12-800367 1 FTTG, BRB 1P X 1H BR

3 86185350 44-802214 1 HUB, P1 X 1-1/8

4 86174950 44-802217 1 BELT, AX43 GOODYEAR MATCH

5 86270480

6 86136270

7 86136640

8 86006740

48052

57053

70262

70266

1

2

1

4

KEY, 1/4 X 1/4 X 2 1/2

NUT, M6 HEX ZINC PLATED

SCR, M8-1.25 X 20 HHMS PLTD

SCR, 3/8-16 X 1.00 HHCS GR5

9 86279070

10 86279140

11 86010740

12 86137310

13 86010790

14 86180990

15 86173560

16 86191260

87056

87085

87090

87098

87163

790556

790581

790584

2

2

1

1

4

1

1

1

WASHER, M6 FLAT

WASHER,M6 SPLIT LOCK ZINC PLTD

WASHER, 1/4 X 3/4 FLAT

WASHER,M8 SPLIT LOCK ZINC PLTD

WASHER, 3/8 SPLIT

CSTG, LOWER RAD HOSE

ADAPTER, THERMOSTAT

PULLEY, AEGIS WTR PMP

17 86182720

18 86177310

19 86191050

20 86193580

21 86180940

22 86194360

23 86318100

790622

-

-

-

34412

791178

-

2 GSKT, THERM, KHLR, 25HP

4 CLMP, HOSE #16 1-1/2 MIN 1-3/4

1 PULL, 2TB68, 405, PWRVC2

2 STUD, 6MM X 95MM

1 FILTER, OIL, KOHLER AEGIS

1 THERMOSTAT, 190DEG

1 THERMOSTAT, 205 DEGREE AEGIS

98407380

86254140

86181670

86192970

-

791176

34417

730343

1 KIT, THERMOSTATS 190-205 AEGIS

1 SOLENOID, KOH #25-435-05-S

1 FUSE 30AMP, ENG, AEGIS

1 SPARKPLUG, KOHLER, RC14YC

SERIAL NO.

FROM

NOTES

INCLUDES 22,

23

86325900 C400 Avenger 600 53

Vacuum Pump

23

19

3

22

TO WASTE TANK

1

7

8

4

20

6

5

17

12

9

18

14

21

10

4

11

16

15

13

2

54

TO SILENCER

24

86325900 C400 Avenger 600

REF PART NO.

PRV NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

86273320 00-000284 1 SCR, CAP 7/16-14X4 HXHD

86273420 00-000336 2 SCR,CAP 3/8-16X3 ALL THD

86273440 00-000340 3 SCR, MACH 5/16-18 X 1" GR8

86177010 03-000112 3 CLAMP, HOSE #48

86193230 04-000091 1 SPRING, VAC REL VLV

86180370 12-800099 2 ELL, 1/8P X 1/4 POLY BR

86179580 43-807074 1 DIAPHRAM, VAC REL VLV

86180600 52-501573 1 ELL, VAC REL VLV

9 86049230 54-500412 1 KEY, 1/4 SQ X 1.88

10 86188500 54-501593 1 NIP, VAC EXH OUTL

11 86005730

12 86271070

57111

57114

4

2

NUT, 3/8-16 HEX

NUT, 7/16-14 HEX

13 86005770

14 86274000

15 86275190

16 86010790

57119

70069

70377

87163

4

4

4

4

NUT, 3/8-16 HEX NYLOCK

SCR, 3/8-16 X 3 HHCS GR5

SCR, 3/8-16 X 1.25 HHCS SS

WASHER, 3/8 SPLIT

17 86279510 87171

18 86175400 140618

19 86185390 790444

20 86311600 -

21 86322920

22 86323290

23 86325510

24 86325520

-

-

-

-

17 WASHER, 3/8 X 1 FLAT NP

1 BLWR, 3FLW, 4M, TI406

1 HUB, P1 X 1-1/4

1 WASHER, VAC REL VLV, #4VAC

1 BRKT, BLOWER MTG, PGT

1 PULLEY, 2TB60

2 BELT, BX47 TORQUE FLEX

1 HOSE, BLOWER TO SILENCER

Vacuum Pump

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 55

Solution Pump

30

33

34

35

14

2

31

6

FROM WATER BOX

24

32

3

18

25

17

FROM FLOWMETER

5 15

16

7

22

11

8

23

19

43

36

37

38

42

41

39

38

37

36

40

29

27

28

21

4

26

12

13

9

10

1

20

56 86325900 C400 Avenger 600

Solution Pump

REF PART NO.

PRV NO.

QTY

1 86326970

2 86279820

3 86190760

4 86183470

5 86191440

-

87240

-

-

791173

1

1

1

1

1

DESCRIPTION

BRKT, WTR PMP MTG

WSHR, .328 ID X 1.00 OD X .119 ZNC

PMP, WTR, 3CP, 3.6GPM, PEAK

HOS, 3/16X23(1/4FT BS)MET

PUMP, CHEM, PULSE, GP

6 86177510 790613 1 CLUTCH, ELE, WTR PMP CAT 3CP

7 86179920

8 86279510

9 86279140

10 86276570

11 86005770

790605

87171

87085

70691

57119

1 EL, 90DEG 1/8 X 5/16HB

5 WASHER, 3/8 X 1 FLAT NP

4 WASHER,M6 SPLIT LOCK ZINC PLTD

4 SCR, M6 X 25 HHCS

4 NUT, 3/8-16 HEX NYLOCK

12 86005730

13 86005680

57111

57047

2 NUT, 3/8-16 HEX

1 NUT, 1/4-20 HEX NYLOCK

14 86273700 140644 1 BLT, 5/16-18 X 1, SOC, ZNC

15 86173750 52-809125 1 ADPT, CAT CHEM PMP

16 86191780 52-809123 1 RETAIN, VALVE SPRING

17 86181370 12-800278 1 FTTG, BRB 1/2P x 3/4H BR

18 86180410 12-800225 1 ELL, 3/8P X 1/2T BR

19 86180360 12-800040 1 ELL, 1/8P X 1/4T BR

20 86180340 12-800031 1 ELL, 1/4P X 1/4T BR

21 86190540 12-800029 1 PLUG, 1/4T BR

22 86190520 11-800224 1 PLUG, 3/8 SOCHD BR

23 86190480 11-800069 1 PLUG, 1/2 SOCHD BR

24 86177020 03-000113 1 CLAMP, HOSE #12 SST

25 86176990 03-000065 1 CLAMP, HOSE #4 SST

26 86177210 03-000051 1 CLMP, CABL 7/16ID 1/4BLT

27 86270330 02-000066 2 FLATWASHER, 1/4

28 86273420 00-000336 1 SCR,CAP 3/8-16X3 ALL THD

29 86273330 00-000286 1 SCR, CAP 1/4-20 X 2.75 HXHD

30 86273710

31 86249610

140645

790610

4

1

BLT, 1/4-20 X 3/8 SER FLNG

BRKT, CLTCH, WTR PMP, 3CP CAT

32 86241860

33 86136740

48099

70764

1

4

KEY, .20 X .20 X 1.45, 3CP CAT

SCREW M6 - 1 X 15 PHMS BLK

34 86279130 87083 4 WASHER, 5/16 SPLIT LOCK PLTD

35 86278830 02-000143 6 WASHER, 5/16 FLAT PLTD

-

-

86282770

86265780

36 86195120

37 86189290

38 86195110

39 86192920

40 86191340

41 86249220

51372

-

65248

65249

65247

65246

65253

65252

1

1

1

2

2

1

1

1

LOOM, 1/4 HI TMP X 10"

CONN, BULLET M(.156)

VALVE CAP, 303 SST, OUTPUT

O-RING, DURO,.862ID X .103CS

VALVE KIT, ASM, CHEM, PULSE PUMP

SPACER RING, 303 SST

PULSE PUMP, BODY

PLASTIC DISC

42 86179550 42-809047 1 DIAPHRAGM, CHEM PUMP

43 86194630 65250 1 PULSE PUMP, TOP COVER INLET

SERIAL NO.

FROM

NOTES

INCLUDES 33,

34, 35

INCLUDES 2,

14, 30, 31, 32

NOT SHOWN

NOT SHOWN

86325900 C400 Avenger 600 57

Water Pump

5

8

9

10

3

4

12

11

15

7

1

2

6

5

14

13

12

7

15

58 86325900 C400 Avenger 600

Water Pump

REF PART NO.

PRV NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

86176520 42-809238 1 CAP, OIL FILLER

86189200 42-809239 1 O-RING, OIL FILL CAP

86195580 42-809249 1 WASHER, KEYHOLE M18

86024830 42-809381 1 SLINGER, BARRIER

86189210 42-809394 2 O-RING, BEARING CVR

86024780 42-809402 1 O-RING, CRANK CVR

86190560 42-809404 2 PLUG, VALVE

86024810 42-809405 1 RETAINER, SEAL

9 86024820 42-809407 1 RETAINER, PNLGR W/STUD

10 86190600 42-809408 1 PLUNGER

11 86192260 42-809409 1 SEAL, OIL CRANKCASE

12 86186090 42-809410 1 KIT, SEAL

13 86181970 42-902380 1 GAUGE, OIL LEVEL

14 86181800 43-807063 1 GASKET, OIL GAUGE

15 86286260 66-950441 KIT, VLV CAT 3CP1140, 33258

SERIAL NO.

FROM

NOTES

ORDER 1 EACH

ORDER 1 EACH TO

REPLACE ALL VALVES

86325900 C400 Avenger 600 59

Vacuum / Exhaust Heat Exchanger and Silencer

1

10

16

2

60

3

4

8

5

6

11

15

9

22

7

TO WATER BOX

13

17

FROM

REGULATOR 20

21

18

23

86325900 C400 Avenger 600

Vacuum / Exhaust Heat Exchanger and Silencer

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86325250

2 86324450

3 86318840

4 86313690

5 86051550

6 86043150

7 86187210

8 86051230

9 86051220

10 86279510

11 86010790

12 86010780

13 86274750

14 86006740

15 86274000

16 86005770

-

-

-

-

790578

790388

790038

620024

620023

87171

87163

87162

70270

70266

70069

57119

2

1

1

3

1

1

2

1

1

12

4

18

18

3

5

4

BRKT, HE BOX SUPPORT, PGT

HSG, VAC HE BOX, PGT

ASSY, HEATER CORE COPPER, GT

GASKET, HEATER CORE COVER

PLT, COVER-VAC HE BOX

ASSEMBLY, HEATER CORE SS

MANIFOLD, HEATER CORE

PLATE, HTR CORE CVR FRT, STL

PLATE, HTR CORE CVR, STL

WASHER, 3/8 X 1 FLAT NP

WASHER, 3/8 SPLIT

WASHER, 1/4 SPLIT

SCR, 1/4-20 X 3/4 HHCS

SCR, 3/8-16 X 1.00 HHCS GR5

SCR, 3/8-16 X 3 HHCS GR5

NUT, 3/8-16 HEX NYLOCK

17 86182190 36238 4 GROM, 1/2 ID X 1-1/8 OD

18 86181400 12-800345 1 FTTG, BRB 3/8P x 5/8H BR

19 86177700 12-800282 2 CONN, 3/8P X 1/2T BR

20 86181330 12-800161 1 FTTG, BRB 3/8PX1/2H BR

21 86180220 11-800276 2 ELL, 3/8 BR

22 86190520 11-800224 4 PLUG, 3/8 SOCHD BR

23 86177060 03-000246 2 CLAMP, HOSE, #8 SST

24 86270330 02-000066 18 FLATWASHER, 1/4

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 61

Heli-Coil Heat Exchanger

8

4

5

9

7

FROM THERMOSTAT

ADAPTER ON ENGINE

2

4

6

3

11

1

10

12

TO Y-ADAPTER

ON ENGINE

62 86325900 C400 Avenger 600

Heli-Coil Heat Exchanger

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86180000

2 86177310

3 86279510

4 86233410

-

-

87171

81270

1 ELBOW, 3/4" 45 DEG BRASS ST

2 CLMP, HOSE #16 1-1/2 MIN 1-3/4

4 WASHER, 3/8 X 1 FLAT NP

2 CLAMP, 3/4 DIA CUSHION .406 DIA

5 86275860

6 86005770

70554

57119

2 SCR, 3/8-16 X 3.50 HHCS GR5

2 NUT, 3/8-16 HEX NYLOCK

7 86197360 31016 1 ELBOW, 1/4 NPT STREET

8 86048290 57-520073 1 HE, HELI-COIL, PRF, BC

9 86177560 15-808073 1 COCK, DRN 1/4PX1/4HOS ELL

10 86181420 12-800361 2 FTTG, BRB 3/4"P x 1"H BR

11 86180430 12-800326 2 ELL, 3/4P X 1/2T BR

12 86180260 11-800401 1 ELL, 3/4 ST BR

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 63

Solution Outlet

4

7

8

3

9

1

2

13

10

11

5

12

6

14

18

19

20

21

22

16

23

15

17

24

64 86325900 C400 Avenger 600

Solution Outlet

REF PART NO.

PRV NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

86187220 790324

86190180 11-800206 1 PLG,1/8 SOCHD BR

86010780

86274750

86247680

86002450

87162

70270

56015

22015

1 MANIFOLD, SOLUTION

4

4

WASHER, 1/4 SPLIT

SCR, 1/4-20 X 3/4 HHCS

1 NIPPLE, 1/4 HEX

1 COUPLER, 1/4 QD

86192490 34-903019 1 SENDER, TEMP 140-320 DEG

86175920 11-800118 1 BUSH, 3/8 X 1/8 BR

9 86180420 12-800261 1 ELL, 1/8P X 1/4T 45 DEG

10 86180410 12-800225 1 ELL, 3/8P X 1/2T BR

11 86177660 12-800065 1 CONN, 1/8P X 1/4T

12 86272720 11-800345 1 PLG, 1/4 SOCHD BRASS

13 86190520 11-800224 1 PLUG, 3/8 SOCHD BR

14 86192240 730224 1 SCRN, MESH W/O-RING, SOL MNFLD

15 86192210 14-806549 1 SCREEN, CHECK VALVE

16 86189260 43-810053 1 O-RING

17 86195030 15-808094 1 VALVE, CHECK

18 86189230 43-810008 1 O-RING

19 86192390 16-808223 1 SEAT, CHK VLV ASSY

20 86194250 16-808225 1 TEFLON SEAT

21 86190910 16-808226 1 POPPET, CHK VLV ASSY

22 86193260 16-808224 1 SPRING

23 86189270 43-810079 1 O-RING, 7/8 ID 1-1/16 OD

24 86176350 16-808222 1 CAP

SERIAL NO.

FROM

NOTES

INCLUDES 15,

16

INCLUDES

18-24

86325900 C400 Avenger 600 65

Water Box

66

18

22

26

25

27

17

16

15

7

23

24

5

6

13

12 8

9

PART OF

ITEM 1

7

10

5

6

REAR

13

12

6

TO WATER INLET

5

11

86325900 C400 Avenger 600

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86195060 15-808110 1 VALVE, FLOAT

8

9

6

7

4

5

2

3

86270770 57006

86056660 790411

2 NUT, 1/4-20 HEX

1 ROD, FLOAT (1/4-20 X 4") SS

86174540 19-807014 1 BALL, FLOAT

86181360 12-800269 3 FTTG, BRB 1/2P X 5/8H BR

86177060 03-000246 6 CLAMP, HOSE #8 SST

86190480 11-800069 2 PLUG, 1/2 SOCHD BR

86181370 12-800278 1 FTTG, BRB 1/2P X 3/4H BR

86177020 03-000113 2 CLAMP, HOSE #12 SST

10 86180570 31098 1 ELL, STREET 1/2 BR

11 86180250 11-800361 1 ELL, 1/2 BR

12 86188180 11-800300 1 NIP, 1/2 X CL

13 86193440 14-806540 1 STRAINER, SUC END 1/2FP

14 86189780 00-000268 2 SCR, CAP 1/4-20 X 2.75 HXHD

15 86270330 02-000066 2 FLATWASHER, 1/4

16 86005680

17 86031950

57047

75436

2

1

NUT, 1/4-20 HEX NYLOCK

TANK, WATER BOX

18 86046550 11-800432 1 CAP, WATER BOX

19 86195340 15-808075 1 VLV, TEMP REL 145 DEG

20 86180420 12-800261 1 ELL, 1/8P X 1/4 T, 45 DEG

21 86189010 52-501706 1 NUT, FLOAT VALVE

22 86309160

23 86308950

-

-

1 BDY, FLOAT VALVE

1 SCR, HHSS, M5 X 20MM, SS

24 86309140 1 ARM, PIVOT-FH VALVE

25 86189870 16-808219 1 PISTON, FH VLV

26 86192380 16-808164 1 SEAT, FLOAT VLV

27 86024750 94028 1 NUT, M5 HEX NYLOCK SS

Water Box

SERIAL NO.

FROM

NOTES

INCLUDES

21-27

86325900 C400 Avenger 600 67

Regulator

15

16

68

1

12

2

5

7

14

6

17

4

8

11

2

12 10

TO COPPER CORE

13

3

9

BODY

STEM

INNER

SEAT

OUTER

SEAT

SPRINGS

CAP

18

PRESSURE REGULATOR DETAIL

86325900 C400 Avenger 600

Regulator

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86273330 00-000286

2 86270330 02-000066

3 86177060 03-000246

4 86190480 11-800069

2 SCR, CAP 1/4-20 X 2.75 HXHD

3 FLATWASHER, 1/4

1 CLAMP, HOSE, #8 SST

1 PLUG, 1/2 SOCHD BR

5 86175920 11-800118 1 BUSH, 3/8 X 1/8 BR

6 86188130 11-800151 1 NIPPLE, 3/8M X 1/4M

7 86180360 12-800040

8 86180450 12-800347

1

2

ELL, 1/8P X 1/4T BR

ELL, 3/8P X 1/2T 45 DEG. BR

9 86191630 15-808081R 1 REG, PRESS W/DUAL SPRING

10 86274750 70270 1 SCR, 1/4-20 X 3/4 HHCS

11 86233390

12 86010780

80887

87162

1

3

CLAMP, 7/8 DIA P CUSHIONED

WASHER, 1/4 SPLIT

13 86184900

14 86187770

15 86312330

16 86313740

790601

790901

-

-

17 86326090 -

18 86186040 16-808193

1

1

1

1

1

1

ELBOW, 45DEG 1/4MPT x 1/2H BR

MNFLD, PRESS

HOSE, PULSE 28", 3/8MPT

CAP, STEEL, 3/8-18FPT

BUSHING, 1/2MPT X 3/8FPT BR

KIT, REPAIR PRESSURE REG

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 69

Hose Accessories

2

1

3

12

11

2

10

4

9

5

6

7

8

70

13

16

15

14

17

21

19

18

20

86325900 C400 Avenger 600

Hose Accessories

REF PART NO.

PRV NO.

QTY DESCRIPTION

1 86180980 12-800078 1 FITTING, BRB 2H BS PVC

2 86178640 08-805147 2 CUFF, 2”

3 86184510 10-805060 1 HOSE, VAC 2”X50’ W/ CUFFS & HOSE

4 86247680

5 86002450

6 86005580

56015

22015

56012

1 NIPPLE, 1/4 HEX

1 COUPLER, 1/4 QD

1 NIPPLE, 1/4 FPT QD

7 86184530 10-805108 1 HOSE, HP 1/4 X 50FT W/QD & VLVE

8 86184520 10-805077 1 HOSE, HP 1/4 X 50’

9 86182800 08-805155 2 GUARD, HOSE VINYL

10 86194990 15-808012 1 VALVE, BALL 1/4FP

11 86189240 43-810014 2 O-RING, 7/32ID X 11/32OD

12 86189250 43-810019 2 O-RING, 3/8 ID X 1/2 OD

13 86188210 11-800354 1 NIP, 1/2 X 3/8 HEX BR

14 86184570 10-805157 1 HOSE, WATER 1/2 X 50’

15 86179630 13-806009 1 DISCONNECT 3/8M X 3/8FP

16 86184620 10-805295 1 HOSE, WATER 1/2 X 50’

17 86002450 22015 1 COUPLER, 1/4 QD

18 86184520 10-805077 1 HOSE, HP 1/4 X 50’

19 86182800 08-805155 2 GUARD, HOSE VINYL

20 86005580 56012 1 NIPPLE, 1/4 FPT QD

21 86184540 10-805122 1 HOSE, HP 1/4 X 50FT W/QD

SERIAL NO.

FROM

NOTES:

86325900 C400 Avenger 600 71

60 Gallon Waste Tank

11

10

13

10

4

2

1

3

5

12

7

6

9

8

72 86325900 C400 Avenger 600

REF PART NO.

PRV NO.

QTY DESCRIPTION

3

4

5

6

-

1

2

86329550 1 KIT, WASTE TANK 60G, PGT AV

86042580 790652BK 1 LID, 60G WST TNK C400

86043190 56-501793 1 STRAINER BOWL

86182710 790620 1 GSKT, PEAK WASTE TANK

86193430 14-806518 1 STRAINER, WST TANK 2-1/2

86323190 -

86272720 11-800345

1 TNK, WST 60G PEAK, C400

1 PLG, 1/4 SOCHD BRASS

7

8

86180340

86193870

12-800031

791066

2

1

ELL, 1/4P X 1/4T BR

SWITCH, FLOAT, N.C. HARWIL

9 86190530 11-800402 2 PLUG, 1-1/4 HXHD PVC

10 86186860 46-802510 2 LATCH, DRAW 2-7/8 SST

11 86273020 67006 4 RIVET, 3/16 OD X 5/8 AL

12 86177220 03-000054 1 CLMP, HOS#32 1.5625/2.5, SST

13 86177010 03-000112 1 CLAMP, HOSE #48

60 Gallon Waste Tank

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 73

Battery Floor Mount

2

74

3

7

8

6

5

4

86325900 C400 Avenger 600

1

10

9

Battery Floor Mount

REF PART NO.

PRV NO.

QTY

2

3

4

-

1

5

6

86030550 66-945300

86273780 70015

86005680 57047

86174580 36-900056

86012060 -

86273190 00-000132

86270330 02-000066

7

8

9

86010780

86270770

86309890

10 86011470

87162

57006

-

-

DESCRIPTION

1 KIT,BAT FLR MTG TM

2 SCR, 1/4-20 X 3/4 HHCS SS NP

2 NUT, 1/4-20 HEX NYLOCK

1 BATTERY

1 BOX, BATTERY, MODIFIED

4 SCR, 1/4-20 X 1-1/2 HXHD

8 FLATWASHER, 1/4

8 WASHER, 1/4 SPLIT LOCK PLTD

8 NUT, 1/4-20 HEX

1 BRKT, BATTERY BOX MTG

4 BOLT, ELEVATOR, 1/4-20 X 1

SERIAL NO.

FROM

NOTES:

COMPLETE

86325900 C400 Avenger 600 75

Exhaust-Optional

2

1

4

5

3

76 86325900 C400 Avenger 600

Exhaust-Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86030440 47447 1 KIT, EXHAUST 3"ID, SINGLE

1 86177010 03-000112 2 CLAMP, #48 HOSE

2 86280600 09-805487 1 HOSE, 3" X 17" FLEXABLE

3 86181110 56-502131 1 FLANGE, VAC EXH DUCT KIT LG

4 86192060 00-000376 4 SCREW, 1/4-20 X 1-1/4" SST

5 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS

SERIAL NO.

FROM

NOTES

KIT COMPLETE

86325900 C400 Avenger 600 77

Heater Core - 3rd - Optional

1

2

3

4

5 6

78 86325900 C400 Avenger 600

Heater Core - 3rd - Optional

REF PART NO.

PRV NO.

QTY

4

5

6

2

3

-

1

86328070

86043150

86051220

86182190

-

790388

620023

36238

DESCRIPTION

1 KIT, 3RD HEAT EXCHANGER, PEAK GT

1 ASSEMBLY, HEATER CORE SS

1 PLATE, HTR CORE CVR, STL

2 GROM, 1/2 ID X 1-1/8 OD

86180220 11-800276 2 ELL, 3/8 BR

86177700 12-800282 2 CONN, 3/8P X 1/2T BR

86328030 1 HOSE, 1/2 X 7” SS W/SLC CVR

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 79

Automatic Pumpout - Dual Diaphragm - Optional

80

22

23

20

19

21

15 18

3

13

11

1

12

10

2

16

7

14

4

TO

WASTE TANK

8

17

5

6

86325900 C400 Avenger 600

TO

PUMPOUT

TO ENGINE

HARNESS

Automatic Pumpout - Dual Diaphragm - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86335970 1 ASSY, PUMPOUT, DUAL DIAPHRAGM

7

8

5

6

3

4

1

2

86010780

86173530

87162

790506

1 WASHER, 1/4 SPLIT LOCK, PLTD

1 ADAPTER, HOSE 1/2M X 3/4 MGT

86174260 61-951319 1 ASSY, LVL SW WASTE PUMPOUT

86176420 12-800052 1 CAP,HOS 3/4 BR

86177020 03-000113 2 CLAMP, HOSE #12 SST

86177050 03-000176 2 CLAMP, HOSE #20

86181370 12-800278 1 FTTG, BRB 1/2P X 3/4H BR

86181440 12-800444 1 FTTG, 1-1/4P X 1"H BR

9 86184780 10-805484 1 HOSE, GARDEN 3/4 X 75’

10 86195820 43-807008 1 WSR,HOS 5/8 ID 1"OD

11 86270330 02-000066 12 FLATWASHER, 1/4

12 86270770 57006 6 NUT, 1/4-20 HEX

13 86273190 00-000132 6 SCR, 1/4-20 X 1-1/2 HXHD

14 86280230 09-805105 1 HOSE, 3/4ID WTR X 41”

15 86333880

16 86335950

-

-

1

1

PUMPOUT, WASTE, DUAL DIAPHRAGM

BRKT, HOSE CONNECTING

-

-

-

-

-

-

-

17 86335960

18 86336370

19 86336350

20 86336360

21 86336380

22 86336410

23 86336420

86336300

86336310

86336320

86336340

86336390

86336400

86336430

86336440

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

1

1

1

1

1

4

4

2

2

2

4

4

4

4

1

HOSE, WTR, 1" X 48”

MOTOR, BISON PUMP 12V

NUT, 3/4"DIA OUTLET, DUAL PUMPOUT

FTTG, BARB, 3/4"DIA, DUAL PUMPOUT

FTTG, BARB, OUTLET, DUAL PUMPOUT

SCR, CLAMP SHCS, DUAL PUMPOUT

CLAMP, DUAL PUMPOUT

DIAPHRAGM, PUMP OUT, DUAL

BOLT, DIAPH RETAINING

WASHER, DIAPH RETAINING

VALVE, DUAL PUMPOUT, CHECK

O-RING, DUAL PUMPOUT, MANIFOLD

O-RING, BARB FTTG, DUAL PUMPOUT

O-RING, DUAL PUMPOUT, ELBOW

KIT, DUAL PUMPOUT, REBUILD

SERIAL NO.

FROM

NOTES

COMPLETE

ASSEMBLY

NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

86325900 C400 Avenger 600 81

Automatic Pumpout - Optional

16

11

10

6

7

19

17

18

10

4

3

5

1

5

8

7

13

2

5

9,12,15

5

4

3

14

6

82 86325900 C400 Avenger 600

Automatic Pumpout - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

6

7

4

5

2

3

-

1

86284990 66-945533 1 H.D. WASTE PUMP OUT

86274150 70105 4 SCR, 1/4-20 X 1.75 HHCS PLTD

86273190 00-000132 2 SCR, 1/4-20 X 1-1/2 HXHD

86270770 57006 4 NUT, 1/4-20 HEX

86010780 87162 4 WASHER, 1/4 SPLIT LOCK PLTD

86270330 02-000066 4 FLATWASHER, 1/4

86177050 03-000176 4 CLAMP, HOSE #16

86280680 09-805591 1 HOSE, WASTE PUMP 1” X 8’

8

9

86184780 10-805484 1 HOSE, GARDEN 3/4 X 75’

86176420 12-800052 1 CAP, HOSE 3/4 BR

10 86181430 12-800367 1 FTTG, BRB 1PX1H BR

11 86181440 12-800444 1 FTTG, 1-1/4P X 1” H BR

12 86195820 43-807008 1 WASHER, HOSE 5/8 ID 1” OD

13 86175720 50-502055 1 BRKT, PUMP-OUT HOS CONN

14 86188970 52-000123 1 NUT, 1-3/16-12 UN HXHD

15 86162270 52-501993 1 CONN, HOSE WATER OUTL

16 86191380 61-951306 1 PUMP, HD AUTO

17 86174260 61-951319 1 ASSY, LVL SENS SHUT OFF SW

18 86195860

19 86195910

23719

72185

1

1

CORD ASM, CNCTN SIDE

SWITCH ASSEMBLY

SERIAL NO.

FROM

NOTES:

COMPLETE

86325900 C400 Avenger 600 83

Automatic Pumpout - Optional

1

26

36

15

23

24

3

27

19

11

22

16

37

22

5

32

8

39

6

14

28

7

20

34

33

2

21

12

21

10

4

13

29

30

9

31

18

38

21

11

17

25

10

21

35

5

8

26

84 86325900 C400 Avenger 600

Automatic Pumpout - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

86273250 00-000210 4 SCR, 1/4-20 X 3/4 SOCHD

86178820 52-502064 1 CVR, OUTLET WST PMP-OUT

86192020 00-000312 8 SCR, CAP 1/4 X 1 SOCHD

86273550 00-000399 1 SCR, CAP 1/4 X 1 3/8 SOC

86273280 00-000241 8 SCR, CAP 10-32 X 2 SOCHD SS

86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS

86010780

86279470

87162

87165

1

8

WASHER, 1/4 SPLIT LOCK

WASHER, #10 SPLIT LOCK

9 86024840 04-000312 1 RING, RETAIN EXT 1/2

10 86174520 04-000334 2 BALL, NYL ID

11 86024850 04-000335 2 RING, SNAP 1-7/8D

12 86193250 04-000342 1 SPRING, PUMP-OUT BALL PRESS

13 86174700 52-502061 1 BDY, INLET WST PMP-OUT

14 86179530 16-808241 1 DIAPH, WST TNK PMP-OUT

15 86187870 40-902151 1 MOTOR, 1/8HP 12V

16 86182540 43-807117 1 GSKT, CVR TOP PMPOUT

17 86182550 43-807118 1 GSKT, CVR SD PMPOUT

18 86192300 43-810091 1 SEAL, PUMPOUT SHFT

19 86192350 43-810100 1 SEAL PUMPOUT CAM

20 86189600 43-810101 1 O-RING, 800/1000 .072

21 86182530 43-807116 4 GSKT,IN/OUTLT WST TNK-PM

22 86175530 45-801927 4 BRG, SHFT PUMP-OUT

23 86195190 49-876301 1 VENT, UPR SHFT BRNG HSG

24 86050890 50-502025 1 PL, CVR TOP PUMP-OUT

25 86024860 50-502026 1 PL, CVR SD PUMP-OUT

26 86274110 70094 8 SCR, 1/4-20 X 1/2 SHCS SS

27 86181680 11-800504 1 GA, FLOW SIGHT 3/8 NPT

28 86175830 52-501828 1 BTM, PLNGR WST TNK PMP-OUT

29 86192690 52-501829 1 SHFT, 3/4” STROKE WST TNK

30 86191550 52-501914 1 RD, CONNECT WST PMP-OUT

31 86182810 52-501915 1 GUIDE, PLNGR WST PUMP-OUT

32 86024870 52-501921 1 PIN, WRIST PUMP-OUT

33 86194640 52-501934 1 TOP, PLNGR PUMP-OUT

34 86176020 52-501950 1 BUSH, THREADED

35 86178810 52-502062 1 CVR, INLET WST PMP-OUT

36 86045790 56-502428 1 BRKT, PMP-OUT SW/CCT BRKR

37 86024880 52-501821 1 TOP, WST TNK PUMP-OUT

38 86174550 52-501820 1 BASE, WST TANK PMP-OUT

39 86174710 52-502063 1 BDY, INLET WST PMP-OUT

NOTES:

PART OF 31

INCL. 32, 18, 30

SERIAL NO.

FROM

86325900 C400 Avenger 600 85

Wand - Titanium Six Jet - Optional

35

21

8

3

10 17

3

17

13

17

20

2

19

5

23

18

4

1

15

14

16

7

11

25

12

31

28

26

27

9

29

32

30

33

6A

6B

6C

24

34

22

8

86 86325900 C400 Avenger 600

Wand - Titanium Six Jet - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

2

3

4

-

1

86288350

86273310

86192030

86006680

86270990

89248

00-000282

00-000317

70228

57090

5 86264910 04-000093

6A 86184270 10-805504

6B 86337360

6C 86183720

7 86247680

8

9

-

-

56015

86190180 11-800206

86177650 12-800060

1 WD, TM, 6 JET, TITANIUM (8001) PC

2 SCR, CAP 1/4-20 X 1 1/4 SOC

2 SCR, CAP 10-32 X 1 1/4 SOCH

4 SCR, 10-32 X 1/4 PPHMS SS

2 NUT, 10-32 HEX NYLOCK SS

2 TIE, CABLE 13”

1 HOSE, 3/16 X 46 (1/8P X 1/4FT) MET

1 HOSE, 3/16 X 47 (1/8P X 1/4FT) MET

1 HOSE, 3/16 X 47 5/8 (1/8P X 1/4FT)

1 NIPPLE, 1/4 HEX

2 PLUG, 1/8 SOCHD BR

1 CONN, 1/4P X 1/4T BR

10 86177710 12-800322

11 86005580 56012

12 86193490 14-806512

13 86194450 17-803018

14 86195570 17-803006

15 86177860 17-803010

2 CONN, 1/8P X 1/4T COMP BR

1 NIPPLE, 1/4 FPT QD

1 STRAINER, JET 50 MESH

2 TIP, SPRAY 9501 X 1/8P SST

2 WASHER, NYLON

1 CONN, 1/4P X 11/16-16M

16 86177870 17-803036

17 86194580 17-803078

18 86340720 -

1

4

1

CONN, 1/4FP X 11/16-16F BR

TIP, SPRAY 8001 SST \1/8 VJET

TRIGGER, WD VLV, 9 DEG

19 86174680 52-502008BK 1 BODY, WD HDL, 2” TB, BK

20 86198180 52-502009 1 HOLD DN-WD HDL 2” TUBE

21 86187610 52-502057

22 86187620 52-502058

23 86174060 56-502548

24 86285440 56-502534

25 86174120 61-950496

26 86193360 16-808189

27 86193200 16-808190

28 86192410 16-808228

29 86183160 16-808229

30 86189510 43-810062

31 86189520 43-810063

32 86174500 43-810064

33 86174630 52-501590

34 86179250 48-941462

35 86341590 -

1 MANFOLD, LEFT

1 MANIFOLD, RIGHT

1 ASSY, MNFLD S-BEND

1 WD & HD, TITANIUM

1 ASSY, EXTRACTOR VALVE

1 STEM, EXTRACTOR VALVE

1 SPRING, EXTRACTOR VALVE

1 SEAT, EXTRACTOR VALVE

1 HLDR, VLV STEM-EXTRACTOR VL

1 O-RING, .114 ID .254OD

1 O-RING, .551ID .691OD

1 BACK-UP, .250DIA

1 BDY, EXTRACTOR VLV

1 DEC, WD HD TITANIUM

6 CHECK VALVE, NOZZLE WD

S MEASURE AND MATCH EXISTING HOSE LENGTH.

SERIAL NO.

FROM

NOTES:

COMPLETE

S

S

S

86325900 C400 Avenger 600 87

Wand - Ergo Titanium Six Jet - Optional

6

8

11

12

2A

2B 3

26

14

17

4

1

10

9

7

5

27

18

16

15

21

22

21

23 23

24

21

13

25

25

20 19 20

88 86325900 C400 Avenger 600

Wand - Ergo Titanium Six Jet - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86326900

1 86195560

-

791121

1 WAND, ERGO TI

1 WAND/HEAD WELDMENT

2A 86182820 17-803025 1 GUN, PRESS WASH TM

2B 86011740 1 YG5000 SPRAY GUN ASM

3 86188590

4 86175760

791122

791123

1 NIPPLE, 1/4 X 5 SS

1 BRKT, HNDL, CLMP

5 86277760 791124 2 SCR, 8-32 X 1/4 SHCS SS

6 86188280 11-800381 1 NIP, 3/8 X 1/4 HX SST

7 86177870 17-803036 1 CONN, 1/4FP X 11/16-16F BR

8 86193490 14-806512 1 STRNR, JET 50 MESH

9 86177860 17-803010 1 CONN, 1/4 X 11/16-16M

10 86005580 56012 1 NIP, 1/4 FPT QD

11 86195600

12 86195610

791127

791128

1 WASHER, BLK WD

1 WASHER, FLAT SS WD

13 86179020 48-941186 1 DEC, WD HD (CAST SST) TM

14 86177650 12-800060 1 CONN, 1/4P X 1/4T BR

15 86031580 10-805245 1 HOSE, 3/16 X 40-1/2

16 86183110 46-802553 1 HDL, TITANIUM WND W/SPYR

17 86182120

18 86177150

791125

791126

1

2

GRIP, BLU HANDLE

CLAMP, #38 HOSE SS

19 86194450 17-803018 2 TIP, SPRY 9501 X 1/8P SST

20 86270990 57090 4 NUT, 10-32 HEX SS NYLOCK

21 86194580 17-803078 4 TIP, SPRAY 8001 SST 1/8 VJE

22 86187620 52-502058 1 MNFLD, LT TITAN

23 86177710 12-800322 2 CONN, 1/8P X 1/4T COMP BR

24 86187610 52-502057 1 MNFLD, RT TITAN

25 86190180 11-800206 2 PLG, 1/8 SOCHD BR

26 86175660 140160 1 BRKT, MANIFOLD, WAND

27 86341590

86186100

-

47453

6 CHECK VALVE, NOZZLE WD

1 KIT, REPAIR 17-803025

SERIAL NO.

FROM

NOTES

COMPLETE

NOT SHOWN

86325900 C400 Avenger 600 89

Wand - Quad Jet - Optional

27

29

32

30

31

26

28

33

7

8

9, 10

14

2

4

1

3

5

6

11

12

13

15

16

17

14

24

20, 21

25

18, 19

18, 23

22, 22A, 22B

90 86325900 C400 Avenger 600

Wand - Quad Jet - Optional

REF PART NO.

PRV NO.

86285570

86285580

86285560

86285540

1 86005580

89238

89239

89237

89235

56012

-

-

-

-

-

WAND, TM, QJW (95015) PC

WAND, TM, QJW (9502) PC

WAND, TM QJW (9501) PC

WAND, TM, QJW, (9501) NO DECAL

NIPPLE, 1/4 FPT QD

2 86177860 17-803010 1 CONN, 1/4P X 11/16-16M

3 86195570 17-803006 1 WASHER, NYLON

4 86193490 14-806512 2 STRAINER, JET 50 MESH

5 86177870 17-803036 1 CONN, 1/4FP,11/16-16R BR

6 86247680 56015 1 NIPPLE, 1/4 HEX

7 86280020 09-805359 1 SLEEVE, WD HDL 9.5

8 86194650 52-501619 1 TRIGGER, WD VLV

9 86192030 00-000317 3 SCR, CAP 10-32X 1-1/4 SOCH

10 86270990 57090 3 NUT, 10-32 HEX NYLOCK SS

11 86174120 61-950496 1 ASSY, EXTRCTR VLV

12 86177650 12-800060 1 CONN, 1/4P X 1/4T BR

13 86183970 10-805387 1 HOSE, 3/16 X 43-1/2 (1/8P X 1/4)

14 86265730 04-000053 3 TIE, CABLE 8” WHT

15 86273310 00-000282 2 SCR, CAP 1/4-20 X 1-1/4 SOC

16 86198160 52-501569 1 HOLD DOWN, WD HDL

17 86182840 791150 1 BODY, WD HDL

18 86190180 11-800206 2 PLUG, 1/8 SOCHD BR

19 86043300 56-501966 1 ASSY, L S-BEND MNFLD

20 86273450 00-000347 4 SCR, CAP 10-24 X1/4 SOCHD

21 86279470 87165 4 WASHER, #10 SPLIT LOCK

22 86194400 17-803001 4 TIP, SPRY 95015X1/8P SST

22A 86194410 17-803002 4 TIP, SPRY 9502X1/8P SST

22B 86194450 17-803018

QTY

4

DESCRIPTION

TIP, SPRY 9501X1/8P SST

SERIAL NO.

FROM

NOTES:

COMPLETE

COMPLETE

COMPLETE

COMPLETE

89238

89239

89237

89235 (NO DECAL)

23 86043310 56-501986 1 ASSY, RT S-BEND MNFLD

24 86177710 12-800322 2 CONN, 1/8PX1/4T COMP BR

25 86174030 56-501967 1 ASSY, S-BEND MNFLD

26 86183160 16-808229 1 HOLDER, VLV STEM-EXTRCTR VL

27 86189520 43-810063 1 O-RING, .551 ID .691 OD

28 86192410 16-808228 1 SEAT, EXTRCTR VLV

29 86193360 16-808189 1 STEM, EXTRCTR VLV

30 86174500 43-810064 1 BACK-UP, .250 DIA

31 86189510 43-810062 1 O-RING, .144 ID .254 OD

32 86193200 16-808190 1 SPRING, EXTRCTR VLV

33 86174630 52-501590 1 BODY, EXTRCTR VLV

86179020 48-941186 1 DECAL, WD HD (CAST SS)

86186160 66-808169 KIT, REP-WD VLV

INCLUDES PARTS

27-29 & 31-33

86325900 C400 Avenger 600 91

Wand - Tri Jet -Optional

25

27

30

24

26

28

29

14

16

17

9, 10

31

7

8

2

4

3

5

6 11

12

13

15

1

23

22

19, 20, 21

18, 18A, 18B

92 86325900 C400 Avenger 600

Wand - Tri Jet -Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86285520

86285510

89233

89232

WAND, TJW (9502) PC

WAND, TJW, (95015) CUBXL

86285530

1 86005580

89234

56012

-

1

WAND, TJW, (9503) PC

NIPPLE, 1/4 FPT QD

2 86177860 17-803010 1 CONN, 1/4P X 11/16-16M

3 86195570 17-803006 2 WASHER, NYLON

4 86193490 14-806512 1 STRAINER, JET 50MESH

5 86177870 17-803036 1 CONN, 1/4FP, 11/16-16R BR

6 86247680 56015 1 NIPPLE, 1/4 HEX

7 86280020 09-805359 1 SLEEVE, WD HDL 9.5

8 86194650 52-501619 1 TRIGGER, WD VLV

9 86192030 00-000317 3 SCR, CAP 10-32X 1-1/4 SOCH

10 86270990 57090 3 NUT, 10-32 HEX NYLOCK SS

11 86174120 61-950496 1 ASSY, EXTRCTR VLV

12 86177650 12-800060 1 CONN, 1/4P X 1/4T BR

13 86183970 10-805253 1 HOSE, 3/16X49 (1/8P X 1/4FT)

14 86265730 04-000053 3 TIE, CABLE 8” WHT

15 86273310 00-000282 1 SCR, CAP 1/4-20 X 1-1/4 SOC

16 86198160 52-501569 1 HOLD DOWN, WD HDL

17 86182840 791150 1 BODY, WD HDL

18 86194410 17-803002 3 TIP, SPRY 9502X1/8P SST

18A 86194400 17-803001 3 TIP, SPRY 9501X1/8P SST

18B 86194520 17-803046 3 TIP, SPRY 9503X1/8P SST

19 86274290

20 86279470

21 86270800

70162

87165

57014

2 SCR, 10-32 X 3/8 PPHMS SS

2 WASHER, #10 SPLIT LOCK

2 NUT, 10-32 HEX SS

22 86187700 56-501739 1 MANIFOLD, WD TRI-JET

23 86190180 11-800206 2 PLUG, 1/8 SOCHD BR

24 86183160 16-808229 1 HOLDER, VLV STEM-EXTRCTR VL

25 86189520 43-810063 1 O-RING, .551 ID .691 OD

26 86192410 16-808228 1 SEAT, EXTRCTR VLV

27 86193360 16-808189 1 STEM, EXTRCT VLV

28 86174500 43-810064 1 BACK-UP, .250DIA

29 86189510 43-810062 1 O-RING, .114ID .254OD

30 86193200 16-808190 1 SPRING, EXTRCTR VLV

31 86179020 52-501590 1 BODY, EXTRCTR VLV

86179020 48-941166 DECAL, WD HD

86186160 66-808169 KIT, REP-WD VLV

SERIAL NO.

FROM

NOTES:

COMPLETE

COMPLETE

COMPLETE

89233

89232

89234

INCLUDES PARTS

25-27 & 29-31

86325900 C400 Avenger 600 93

Stair Tool - Optional

16

17

18

21

15

19

20

22

1

2

3

14, 14A

13

12

11

10

8, 9

7

6

4, 4A

5

94 86325900 C400 Avenger 600

Stair Tool - Optional

REF PART NO. PRV NO.

QTY

86285350 78519

86285290 78521

1 86198080 52-501576

2 86198170 52-501577

3 86265730 04-000053

4 86183710 10-805330

4A 86184000 10-805397

5 86194410 17-803002

6 86273310 00-000282

7 86177650 12-800060

8 86192030 00-000317

9 86270990 57090

10 86174120 61-950496

11 86247680 56015

12 86005580 56012

13 86194650 52-501619

14 86280020 09-805359

14A 86040950 09-805504

15 86183160 16-808229

16 86189520 43-810063

17 86192410 16-808228

18 86193360 16-808189

19 86174500 43-810064

20 86189510 43-810062

21 86193200 16-808190

22 86174630 52-501590

86178970 48-941163

86186160 66-808169

DESCRIPTION

-

-

TL, STAIR, LNG, TM DJ (80015)

TL, STAIR, SHT, TM (80015)

1 BODY, WD HDL PORT

1 HOLD DOWN, WD HDL PORT

2 TIE, CABLE 8” WHT

1 HOSE, 3/16X13-3/4 (1/8PX1/4)

1 HOSE, 3/16X7-1/2 (1/8P X 1/4F)

1 TIP, SPRY 9502X1/8P SST

2 SCR, CAP 1/4-20 X 1-1/4 SOC

1 CONN, 1/4P X 1/4T BR

3 SCR, CAP 10-32X1-1/4 SOCH

3 NUT, 10-32 HEX NYLOCK SS

1 ASSY, EXTRCTR VLV

1 NIPPLE, 1/4 HEX

1 NIPPLE, 1/4 FPT QD

1 TRIGGER, WD VLV

1 SLEEVE, WD HDL 9.5

1 SLEEVE, STAIR TL HDL 7-1/8

1 HOLDER, VLV STEM-EXTRCTR VL

1 O-RING, .551 ID .691 OD

1 SEAT, EXTRCTR VLV

1 STEM, EXTRCTR VLV

1 BACK-UP, .250DIA

1 O-RING, .114 ID .254 OD

1 SPRING, EXTRCTR VLV

BODY, EXTRCTR VLV

DECAL, STAIR TL

KIT, REP-WD VLV

SERIAL NO.

FROM

NOTES:

COMPLETE

COMPLETE

INCLUDES PARTS

16-19 & 20-22

86325900 C400 Avenger 600 95

Upholstery Tool - Optional

36

20

22

21

24

25

26

37

35

34 33

32

3

4

23

27

28

31

29

30

6

8

1

2

7

5

10

16

9

18

19

14

12

11

15

13

3

17

96 86325900 C400 Avenger 600

Upholstery Tool - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86285260 78513 1 TL, UPHOLST, PC (80015)

1 86280240 09-805131 2 HOSE, VAC 1-1/4X10’ BLU

2 86178660 08-805243 1 CUFF, SWIV 1-1/4HX1-1/4T

3 86184670 10-805347 1 HOSE, 3/16X119-1/2 (1/8PX1/4FT)

4 86179720 13-806023 1 DSC, 1/8FC1/8FP SST

5 86178550 58-500639 1 UPHOLSTERY TL TRIGGER

6 86273370 00-000310 1 SCR, CAP 4-40 X7/32 SHCS SS

7 86193050 04-000282 1 SPRING, VAC ADJ BUTT

8 86176080 52-501624 1 BUTTON, VAC ADJ

9 86194590 52-501842 1 TOOL, UPHOLSTERY

10 86174140 61-950570 1 ASSY, UPHLST TL VLV

11 86005580 56012 1 NIPPLE, 1/4 NPT QD

12 86177860 17-803010 1 CONN, 1/4P X 11/16-16M

13 86195570 17-803006 1 WASHER, NYLON

14 86193490 14-806512 1 STRAINER, JET 50MESH

15 86177870 17-803036 1 CONN, 1/4FPX11/16-16F BR

16 86188320 11-800404 1 NIP, 1/4X5 SST

17 86178520 52-501585 1 COUPLER, UPHLST TL

18 86177660 12-800065 1 CONN, 1/8P X 1/4T

19 86178630 08-805138 1 CUFF, 1 1/4H X 1 1/2T GRY

20 86183160 16-808229 1 HOLDER, VLV STEM-EXTRCTR VL

21 86189520 43-810063 1 O-RING, .551 ID .691 OD

22 86192410 16-808228 1 SEAT, EXTRCTR VLV

23 86193360 16-808189 1 STEM, EXTRCTR VLV

24 86174500 43-810064 1 BACK-UP, 250DIA

25 86189510 43-810062 1 O-RING, .144 ID .254 OD

26 86189510 16-808190 1 SPRING, EXTRCTR VLV

27 86273350 00-000306 2 SCR, 6-32 X 1 SCHD SS

28 86194500 17-803033 1 TIP, SPRY 80015X1/8P SST

29 86178540 58-500638 1 CSTG, TRIGGER CLMP

30 86273360 00-000307 2 SCR, CAP 6-32X3/8 SOCHD

31 86195210 52-501623 1 VALVE, UPHLST TL

32 86195530 52-501626 1 VALVE, ADJ-UPHLST TL VLV

33 86189460 43-810016 1 O-RING, 5/32IDX9/32OD VIT

34 86182570 43-807513 1 GASKET, UPHLST TL VLV

35 86183770 10-805348 1 HOSE, 3/16X6-1/2 (1/8P BS)

36 86179740 13-806030 1 D SC, 1/8MX1/8FP SST

37 86192070 00-000408 1 SCR, SET 3-32 X 1/4 SOCHD

86178980 48-941164 1 DECAL, UPHLST TL

86186160 66-808169 1 KIT, REPAIR-WAND VLV

SERIAL NO.

FROM

NOTES:

COMPLETE

INCLUDES PARTS

20-26, 28, & 31- 37

INCLUDES PARTS

20-22 & 24-26

86325900 C400 Avenger 600 97

Shelf Assembly - Optional

16

4

3

2

4

3

2

15

4

10

5

2

17

11

12

2

10

14

13

OVERALL DIMENSION:

41-1/2" TALL

50-1/8" WIDE

57" WIDE (WITH TOOL HOLDERS)

7-7/8" DEEP

DIMENSIONAL DATA

50 1/8

7 5

1

1

10

4

3

2

5

7

3 2

6

2

3

4

8

9

2

12

4

10

2

5

11

98 86325900 C400 Avenger 600

Shelf Assembly - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

6

7

4

5

2

3

-

1

86285410 65-950392 1 VAN STORAGE UNIT

86192680 56-501921 1 SHELF, LWR

86270330 02-000066 20 FLATWASHER, 1/4

86010780 87162 20 WASHER, 1/4 SPLIT LOCK

86274760

86274750

70271

70270

20 SCR, 1/4-20 X 1/2 HHCS PLTD

4 SCR, 1/4-20 X 3/4 HHCS PLTD

86175710 50-501840 1 BRKT, ADJUST MTG SLOT

86175730 56-502067 1 BRKT, ADJUST MTG HLDR

8

9

86198090 56-501942 1 BRKT, SHELF MOUNTING

86285120 41460 1 HOLDER, STAIR TOOL

10 86270620 01-000105 4 LOCK NUT, 1/4-20 HXHD

11 86024890 56-501922 2 PANEL, SHLF END

12 86278840 50-501749

13 86021920 56-501920

14 86186850 46-802506

15 86183180 50-501755

16 86183170 50-501754

17 86179350 48-941152

2

1

1

1

1

1

WASHER, NYLON

DRAWER, SHELF GRAY

LATCH, ADJ GRIP

HOLDER, UP TL HOSE

HOLDER, UPHST TL

DECAL, PROCHEM

86162440 66-945424 1 KIT, ADJ BRKT.

SERIAL NO.

FROM

NOTES:

COMPLETE

INCLUDES PARTS

6,7 & MOUNTING

HARDWARE

86325900 C400 Avenger 600 99

Water Tank Dual with Demand Pump - Optional

13

4

3

2

11

OVERALL DIMENSION:

32-1/2" TALL

62-5/8" WIDE

15-1/2" DEEP

1

1

2

3

4

13

5

12

9

6

7

8

7

10

7

8

TO DEMAND

PUMP

8

9

6

7

100

14

86325900 C400 Avenger 600

Water Tank Dual with Demand Pump - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86041730 66-945260 TANK, DUAL SADDLE W/DMD PUMP

86041710 66-945265 SINGLE SADDLE TANK W/DMND PMP

1 86048310 50-501774 4 HOLD DOWN, SADDLE TANK GRAY

2 86279510 87171 16 WASHER, 3/8 FLAT

3 86010790 87163 16 WASHER 3/8 SPLIT LOCK

4 86277830 00-000072 16 SCR, 3/8-16 X 2' HXHD

5 86176400 11-800432 4 CAP, WATER BOX

6 86180170 11-800041 2 ELL, STREET 1/2 BR

7 86181370 12-800278 5 FTTG, BRB 1/2P X 3/4H BR

8 86177020 03-000113 4 CLAMP, HOSE #12 SST

9 86280590 09-805456 1 HOSE, WTR 3/4 X 96

10 86194120 11-800085 1 TEE, 1/2 BRASS

11 86043320 56-502000 2 ASSY, BASE SADDLE TANK GRAY

12 86030990 58-500661 2 MOLDING, WATER TANK

13 86190500 11-800168 2 PLUG, 1/2 BRASS HXHD

14 86190170 50-500511 8 PLATE, INSTALL MT

15 86005770

86285190

57119

41458

9 NUT, 3/8-16 HEX NYLOCK

1 SHLR, CHEM, 10-GAL JUG

SERIAL NO.

FROM

NOTES:

COMPLETE

COMPLETE

86325900 C400 Avenger 600 101

Water Tank - Demand Pump - Optional

4

6

4

10

4

5

1

2

3

12

11

8

7

16

16

8

9

13

102 86325900 C400 Avenger 600

Water Tank - Demand Pump - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86191390

86186030

1 86006760

65240

47449

70305

1 PUMP ONLY, TM DEMAND

1 KIT SERVICE DEMAND PMP

4 SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL

2 86279130 87083 4 WASHER, 5/16 SPLIT LOCK PLTD

3 86278830 02-000143 4 WASHER, 5/16 FLAT

4 86177020 03-000113 4 CLAMP, HOSE #12 SST

5 86280290 09-805278 1 HOSE, WATER 3/4 X 3”

6 86280420 09-805357 1 HOSE, WATER .75 X 5.5

7 86280550 09-805446 1 HOSE, 5/8ID BLU X 55”

8 86181400 12-800345 1 FTTG, BRB 3/8P X 5/8H BR

9 86179630 13-806009 1 DISCONNECT, 3/8M X 3/8FP

10 86180900 14-806553 1 FILTER, DEMAND PUMP

11 86190740 41-905049 1 PUMP, WATER BOOSTER

12 86186120 48-809423 1 KIT, PORT

13 86180210 11-800275 1 ELBOW, ST 3/8 BR

14 86177060 03-000246 2 CLAMP, HOSE #8 SST

SERIAL NO.

FROM

NOTES:

86325900 C400 Avenger 600 103

Auxiliary Water Tank with Pump - Optional

38

1

37

39

26

12

24

29

33

28

21

32

22

2

23

11

9

15

40

8

27

17

20

34

2X 18.7

13

31

19

6

7

4

30

14

4

4X Ø.406

40

25

40

16

3

36

35

5

MOUNTING DETAIL

18

10

2X 16.8

30.0 WIDE

Vehicle

Floor

34

58.6 LENGTH

30.0 TALL

104 86325900 C400 Avenger 600

Auxiliary Water Tank with Pump - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86041580 790821 1 ASSY, AUX WTR TNK W/PMP

1 86277830 00-000072 4 SCR, 3/8-16 X 2” HXHD

2 86277850 00-000337 1 SCR, 10-32 X 1” SOCHD SST

3 86270330 02-000066 4 FLATWASHER, 1/4

4 86177020 03-000113 4 CLAMP, HOSE #12 SST

5 86280550 09-805446 1 HOSE, 5/8 ID BLU X 55”

6 86280290 09-805278 1 HOSE, 3/4 ID WTR X 3”

7 86280420 09-805357 1 HOSE, 3/4 ID WTR X5.5”

8 86280140 09-805406 1 HOSE, 5/8 ID BLU X 30 1/2

9 86180170 11-800041 2 ELL, STREET 1/2 BR MACH

10 86180210 11-800275 1 ELL, ST 3/8 BR

11 86191600 11-800283 1 RED, 1/2FP X 3/8P BR

12 86176400 11-800432 1 CAP, WATER BOX

13 86188470 11-800524 1 NIP, 1-1/2XCL PVC (SCH80)

14 86181320 12-800095 1 FTTG, BRB 3/4PX3/4H BR

15 86181360 12-800269 1 FTTG, BRB 1/2 X 5/8H BR

16 86181400 12-800345 2 FTTG, BRB 3/8P X 5/8 BR

17 86179710 13-806008 1 DISCONNECT 3/8F X 3/8FP

18 86179630 13-806009 1 DISCONNECT 3/8M X 3/8FP

19 86180900 14-806553 1 FILTER, DEMAND PUMP

20 86195010 15-808080 1 VALVE, BALL PVC 1-1/2FP

21 86192380 16-808164 1 SEAT, FLOAT VLV TM

22 86173820 16-808216 1 ARM, PIVOT-FH VLV

23 86174610 16-808217 1 BDY, FLOAT VLV

24 86174540 19-807014 1 BALL, FLOAT

25 86190740 41-905049 1 PMP, WTR BOOSTER FLOJET 2

26 86190170 50-500511 4 PLATE, INSTALL MT

27 86189010 52-501706 1 NUT, FLOAT VALVE

28 86028860 52-800314 1 PISTON, FLOAT VLV PISTON

29 86181150 54-501715 1 FLOAT ROD, TM

30 86186120 48-809423 1 KIT, PORT DEMAND PUMP

31 86180010

32 86270770

33 86270990

34 86005770

35 86274750

36 86010780

31100

57006

57090

57119

70270

87162

1

2

1

ELBOW, 1.5 STREET PVC MP X FP

NUT, 1/4-20 HEX

NUT, 10-32 HEX NYLOCK SS

4 NUT, 3/8-16 HEX NYLOCK

4 SCR, 1/4-20 X 3/4 HHCS PLTD

4 WASHER, 1/4 SPLIT LOCK PLTD

37 86279510

38 86031000

87171

790617

8 WASHER, 3/8 FLAT

1 TANK, FRESH WATER 70GAL

39 86057170 790666 2 STRAP, WTR TNK HOLD DOWN

40 86177060 03-000246 3 CLAMP, HOSE #8 SST

SERIAL NO.

FROM

NOTES:

COMPLETE

86325900 C400 Avenger 600 105

Hose Reel - Optional

106

MOUNTING DETAIL

OVERALL 47" TALL

44-1/2" DEEP

1

Vehicle

Floor

21

15

13

16

14

12

23

22

25

16

13

14

15

17

24

12

15

13

14

5

6

8

7

2

3

9

10

11

10

2

3

7

9

5

6

8

4

86325900 C400 Avenger 600

Hose Reel - Optional

REF PART NO.

PRV NO.

QTY DESCRIPTION

86285140 65-950393 1 HOSE REEL, HIGH PROFILE PC

1 86191620 56-501962 1 REEL, VACUUM HOSE GRAY

2 86177270 03-000124 2 CLAMP, MFLR 1-3/4

3 86175990 52-501685 2 BUSHING, HOSE REEL

4 86174560 56-501960 1 BASE, HOSE RL (250')

5 86175740 56-502207 2 BRKT, LOCKOUT HOSE REEL

6 86186870 61-950854 2 LATCH ASSEMBLY

7 86270330 02-000066 4 FLATWASHER, 1/4

8 86010780

9 86274750

87162

70270

4 WASHER, 1/4 SLPIT LOCK

4 SCR, 1/4-20 X 3/4 HHCS PLTD

10 86005650 57031 2 NUT, 5/16-18 HEX

11 86191820 56-501968 1 REEL, HP HOSE GRAY

12 86174740 45-802138 2 BEARING HOSE REEL

13 86278830 02-000143 4 FLATWASHER, 5/16

14 86279130

15 86006750

87083

70302

4

4

WASHER, 5/16 SPLIT LOCK PLTD

SCR, 5/16-18 X 1" HHCSGR5PLT

16 86181030 44-802122 4 FLANGE, 47MST

17 86174730 56-501961 1 BODY, HP HOSE GRAY

18 86277830 00-000072 10 SCR, 3/8-16 X 2" HXHD

19 86190170 50-500511 10 PLATE, INSTALL MT

20 86279510

21 86005770

87171

57119

10 WASHER, 3/8 FLAT

10 NUT, 3/8-16 HEX NYLOCK

22 86189850 55-501789 2 PIN, LOCK HOSE REEL

23 86175700 50-501812 2 BRKT, HOSE REEL LOCK

24 86193240 04-000302 2 SPRING, LOCK-LOCK PIN ASSY

25 86177190 04-000303 2 CLIP, RETAINER-LOCK PIN ASSY

SERIAL NO.

FROM

NOTES:

COMPLETE

86325900 C400 Avenger 600 107

Wiring Diagram

108 86325900 C400 Avenger 600

86184410 (28")

86183820 (38")

Hose Diagram

86280090 (42")

86282900 (84-1/2")

86325900 C400 Avenger 600 109

Notes

86325900 C400 Avenger 600 110

New Truck Mount Machine Warranty

Limited Warranty

CENTURY 400 warrants new machines against defects in material and workmanship under normal use and service to the original

purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. CENTURY 400 will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.

Any local or distant transportation, related service labor, normal maintenance, and diagnostic calls are not included.

Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period or 90 days.

Gasoline Engine

Gasoline Engine

Engine Dependant:

Briggs & Stratton – 1-800-233-3723

Kohler – 1-800-655-4356

Kubota-1-847-955-2500

Engine Dependant:

Nissan – 1-815-568-0061

2 year

1 year

Vacuum Pump

Engine Heat Exchanger

Water Pump

Waste Pump

Wands(except shut off valve and jets)

Waste and Water Tanks

Pressure Regulator

All other component not excluded below

CENTURY 400

CENTURY 400

CENTURY 400

CENTURY 400

CENTURY 400

CENTURY 400

CENTURY 400

CENTURY 400

18 months

1 year

2 years

1 year

1 year

1 year

1 year

1 year

Trojan Battery

Pro-rated through battery manufacturer’s local dealer.

1- 800-423-6569

1 year

Product exceptions and Exclusions:

• Normal wear items and maintenance items including but not limited to disposable filters, any fluids, electrical components, belts, pulleys, bearings, fittings, hoses, o-rings, seals, gaskets, diaphragms, engine tune up components, wand shut off valve, and jets are covered, parts only, for 90 days.

• NOTE: Engine and battery warranties are administered through the manufacturer and must be repaired at an authorized service center.

Century 400 reserves the right to change its warranty policy without notice – 86039940 – B 02/06/09

1

New Truck Mount Machine Warranty

This Warranty Shall Not Apply To:

1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity).

2. Products that have experienced shipping or freight damage.

3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.

4. Time for cleaning units in preparation for repair.

5. Any repairs resulting from poor initial service work or improper diagnosis.

6. Any design alterations performed by an organization not authorized or specified by CENTURY 400.

7. A unit which is improperly repaired.

8. Damage due to hard water scaling.

9. Exposure to freezing temperature conditions.

10. Electrical components exposed to moisture.

The warranty commences on the purchase date by the original end user from an authorized CENTURY 400 agent, subject to proof of purchase. The warranty is non transferable and is intended for the original purchaser only . The Machine Registration Card must be completed and returned within 10 days of the purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized CENTURY 400 distributor.

If difficulty develops during the warranty period, contact the authorized CENTURY 400 agent from whom the product was purchased.

CENTURY 400 may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped

freight prepaid to an authorized CENTURY 400 Distributor/Service Center or to the CENTURY 400 factory.

Use Of Parts Not Approved By CENTURY 400 Will Void All Warranties.

Century 400 reserves the right to change its warranty policy without notice – 86039940 – B 02/06/09

2