REMEHA GAS 360 S Manual

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REMEHA GAS 360 S Manual | Manualzz

Remeha Gas 360 S

Gas-fired boilers

English

20/07/05

Technical instructions

Supplied By www.heating spares.co Tel. 0161 620 6677

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3 Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

4 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

5 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

6 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1 Furnace operation equipped with safety box S4565 BF 1161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Adapting to another gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

1 Changing the burner nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2 Changing the ignition burner injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3 Setting the nozzle pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

4 Setting the start up pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5 Attaching the label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Commissionning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

1 Pressure settings and calibrated nozzle markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2 Final checks before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

1 Checking and cleaning the main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Incidents and solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Spare parts Gas 360 S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Introduction

This product will be marketed in the following European Union member states:

GB - HU - ES

Directive 97/23/CE

Gas and oil boilers with a maximum operating temperature of 110°C and hot water tanks with a maximum operating pressure of 10 bar pertain to article 3.3 of the directive, and therefore, cannot be CEmarked to certify compliance with the directive 97/23 EC.

1 Regulations

It is in any case imperative to conform to the local regulations in force.

The boilers and hot water tanks are designed and manufactured in accordance with the sound engineering practice, as requested in article 3.3 of the directive 97/23/EC; it is certified by compliance with the directives 90/396/EC, 92/42/EC, 73/23 EC and 89/336/EC.

We would draw your attention to the danger of corrosion in boilers located in or close to premises in which the atmosphere may be polluted by chloride or fluoride compounds.

For example: Hairdressing salons, industrial premises

(solvents), refrigeration units.

In this event, we cannot uphold the warranty.

2 Symbols used

Caution danger

Risk of injury and damage to equipment. Attention must be paid to the warnings on safety of persons and equipment

Specific information Information must be kept in mind to maintain comfort

Z Reference Refer to another manual or other pages in this instruction manual

3

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Description

1 Introduction

Gas 360 S boilers are made of cast iron:

- with atmospheric gas burners

- with electronic ignition via the ignition burner for hot water central heating

- with a useful output of between 54 and 117 kW

They are designed to be connected to a chimney.

2 Certifications

The figure given after Gas 360 S indicates the number of sections which make up the boiler.

Gas 360 S boilers are delivered with a K control panel. They can be fitted with an optional RC4 and RC5 control unit (master-slave control unit options).

2.1

Introduction

It is CE approved under the following number : 0085AU0115

The boilers are in compliance with the EC directives:

- Royal Decree dated 8th January 2004

- 90/396/EEC Gas Appliance Directive:

Reference Standard : EN 297 ; EN 656

- 73/23/EEC Low Voltage Directive:

Reference Standard : EN 60.335.1

- 89/336/EEC Electromagnetic Compatibility Directive

Reference Standard : EN 50.081.1 ; EN 50.082.1 ; EN 55.014

- 92/42/EEC Efficiency Directive ** 1 ,

Gas fired condensing boiler

- Type B11

BS

(8 sections): This model is factory-fitted with a flue gas anti-overflow thermostat.

- Type B11 (10 to 14 sections): These models can be fitted with the optional flue gas anti-overflow thermostat.

2.2

User country

User country

Category

Gas type

Distribution pressure (mbar)

ES HU GB

II

2H3P

II

2H3P

II

2H3P

G20 G31 G20 G31 G20 G31

20 37 25 50 20 37

The boilers leave the factory operating with H natural gas.

4

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

5

3 Main parts

3.1

Boiler

2 7 8 9 10 11

1

3b

4b

6

3a

4a

5a 5b

1 Control panel

2 Connection for a minimum gas control pressure pressure-sensitive switch

Natural gas: 12.5 mbar

Propane: 20 mbar

3 Gas valve:

a. Gas valve 1st stage ; Type VK4100C1026

b. Gas valve 2nd stage ; Type VK4105C1066 (Formats: 8-12 sections) and Type VR4605CB1033 (Formats: 14 sections)

Ignition of the principal burner is done progressively.

4 Flame inspection window

a. Flame inspection window 1st stage

b. Flame inspection window 2nd stage

5 Complete ignition burner

a. Ignition electrode: This ensures ignition burner ignition using a high voltage spark

b. Ionisation probe: It detects flame presence on the ignition burner by flame ionisation

6 Safety box: The ignition and burner surveillance sequences are ensured by the safety box.

Type: Honeywell S 4565 BF 1161

After activating the reset button, the warning light goes out and the safety control box restarts after a waiting time of around 1 minute

7 Burner connector 2nd stage

8 Safety control box and burner connector 1st stage

9 Draught diverter thermostat connector (as standard for 8 section models and optional for 10 to 14 section models (package RD19))

10 Flue damper connector bridge (only for Gas 360 L)

11 Connection kit, cyclic leak proofing control (cyclic leak proofing controller option, package RD18)

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

3.2

Control panel

1 3-position switch Auto / Manual !

/ TEST STB

- The switch may be left on either position manual !

or automatic AUTO.

- STB TEST: temporary action to test the safety thermostat.

- Press the TEST STB switch and set pump shut-off switch (2) 9 to the “Summer” position % .

2 Switch Burner / Heating pump:

This button is used to control the burner and the heating pump.

Both buttons are in “Winter” .

position: heating and hot water production systems operate (if a hot water tank is included).

Both buttons are in “Summer” % position: The burner and the heating pump don't operate.

If the boiler is fitted with a control unit, both buttons must be left on the Winter .

position.

3 Main ON/OFF switch

4 Location for hour run meter for the first and second stage (optional)

5 Boiler thermostat (30 to 90 °C):

A factory-set stop limits the maximum temperature to 75 °C. The stop may be moved if necessary.

6 Stage one or stage two indicators:

These only go on if the relevant thermostat or control unit require heating and if the safety contact is closed.

7 Boiler thermometer

8 Location for flue gas thermometer (optional)

9 Safety thermostat with manual reset (set to 110 °C).

10 10 A Circuit-breaker: with delayed action and manual reset.

11 Location for optional features or a RC4/RC5 control unit

13 Switch for selecting the number of burner stages

14 Burner alarm indicator + Reset button

6

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

4 Technical characteristics

The boilers can operate on natural gas H/E or propane.

Conversion to propane is done following the operations described in the chapter "Adaptation to another gas".

Boiler Gas 360 S/

Useful efficiency

Power input

1st stage

2nd stage

1st stage

2nd stage

Number of sections

Mass flue gas flow rate (1) (2)

1st stage

2nd stage

Flue gas temperature Tf

(1) (2)

CO

2

(Natural gas H)

(1)

Ionisation current (1)

Required depressurisation at the nozzle

(1)

Minimum outlet temperature

Maximum outlet temperature

Maximum operating pressure

Electrical connection

Electrical output

(3)

Gas connection

Heating connection

Internal diameter flue gas nozzle

Water resistance

(1) l

∆ T = 10K

∆ T = 15K

∆ T = 20K

Water capacity*

Shipping weight

(1)

At nominal output (2nd stage)

(2)

Boiler temperature 80°C

(3)

Electrical output of the boiler only with no accessories

Conditions of use

°C

%

µA

W inch inch mm

°C

°C bar

V/Hz kW kW kW kW

Part

Kg/h mbar mbar l kg

- Maximum safety temperature: 110°C

- Maximum operating pressure: 6 bar

- Thermostat adjustable from 30 to 90°C

- Safety thermostat: 110°Put the insulation plate *1 under the burner after unscrewing the self-tapping screw *2 pre-assembled to the baseC

0.04

30

90

6

230/50

25

R1

R 1 1/2

180

56

25

14

32.6

257

8

36

63

39.4

68.9

8

140

138

135

7.4

3

0.04

30

90

6

230/50

25

R1

R1 1/2

200

120

53

30

39.8

305

10

45

81

49.1

88.4

10

166

177

135

7.4

3

0.04

30

90

6

230/50

25

R1

R1 1/2

225

320

142

80

54.2

408

14

54

117

58.8

127.2

14

199

255

135

7.4

3

0.04

30

90

6

230/50

25

R1

R1 1/2

200

216

96

54

47

357

12

54

99

58.8

107.8

12

199

216

135

7.4

3

7

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

5 Identification plate

The rating plate affixed to the front panel during assembly provides the exact identification of the boiler and indicates its principal characteristics.

(1) 04 = 2004, 05 = 2005

8

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

6 Main dimensions

Connection for safety valves Rp 1

Heating outlet R 1 1/2

Heating return R 1 1/2

Boiler Gas 360 S

A (mm)

B (mm)

C (mm)

E (mm)

F (mm)

Ø G interior (mm)

8

946

952

102

75

494

180

Draining Rp 3/4

Gas inlet R 1

10

1113

1007

124

75

578

200

12

1280

1007

124

75

661

200

14

1447

1007

124

75

745

225

9

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Operation

1 Furnace operation equipped with safety box S4565 BF 1161

Operating principle

The ignition and burner surveillance sequences are ensured by the safety box.

Behaviour in normal conditions

If needed, the boiler thermostat TCH1 closes the contact. The ignition transformer TA integrated into the safety control box and the ignition burner valve VBA (supply to the ignition burner) are switched on. Gas from the ignition burner is ignited by the ignition electrode and within the time interval ts; a minimum current of 0.9 µA appears on the ionisation sensor SF and the gas valve regulation flap (supplying the principal burner) opens. If, moreover, TCH2 is required, the 2nd stage valve VP2 opens.

Behaviour in abnormal conditions

- If the flame is not detected before the end of the safety time ts, the safety control box goes into safety lockout and the safety lockout warning light comes on. To restart the heater, press the reset button on the safety box.

- If there is a loss of flame in normal operation, the box automatically repeats the start up sequence.

- If the flame goes out before start-up, the safety control box remains on standby.

Resetting

The box is reset after going into safety by pressing the reset button.

If the reset button does not work, wait at least 15 seconds before trying a second time. After activating the reset button, the warning light goes out and the safety control box restarts after a waiting time

of around 1 minute.

Note 1: The box may be on safety on its first start up: press the reset button to release it.

Note 2: If the reset button is pressed in normal operation, the gas valves close and the box starts a new ignition sequence.

10

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Normal operating cycle

Operating cycle on safety

(start up without flame signal)

A

B

C

CO

Heat requirement 1 and 2 stage

Formation of flame in ignition burner

Heat requirement 1 Speed

Closing valve

D

SF

On safety through absence of flame signal

Burner flame signal

TA Ignition transformer

TCH1 Boiler thermostat 1 Speed

TCH2 Boiler thermostat 2 Speed

VA Safety lockout warning light

VBa Ignition burner valve

VP1 Main burner valve 1 Speed t

VP2 Main burner valve 2 Speed

3n tr

Flame stabilisation time: about 3 seconds

Restart waiting time ts Safety time: maximum 55 seconds tva tw

tc

Alarm time: 15 seconds

Waiting time: 0 seconds

Auto-control time: 1.5 seconds

Required input signals

Box output signals

11

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

1.1

Gas valve (1st stage all models or 2nd stage 8 to 12 section models)

7

8

9

5

6

1

2

3

4

10

11

12

13

14

15

Solenoid control valve

Safety solenoid valve

Gas inlet

Safety valve, quality level B

Gas filter

Valve

Pressure adjustment screw

Pressure socket

Membrane

Main valve, quality level D

Outlet to the ignition burner (*only on 1st stage valve

VK4100C1026)

Outlet to principal burner

Principal valve membrane

Start-up pressure adjustment screw

Start-up pressure membrane

12

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

1.2

Gas valve (2nd stage, 14 section models)

9

10

11

13

14

15

7

8

5

6

3

4

1

2

Gas filter

Input pressure socket

Output pressure socket

Safety solenoid valve

Lower regulation chamber

Controlled regulation flap

Distribution channel

Solenoid control valve

Threshold ignition system

Lower membrane on the threshold ignition system

Protection cap for the "soflite" vent

Flow adjustment screw, maximum power

Pressure regulator membrane

Regulation chamber

13

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Adapting to another gas

Valid for switching from natural gas H/E to propane and vice versa.

1 Changing the burner nozzles

- Remove the nozzles with a 12 mm spanner and fit the new nozzles with their new seals.

2 Changing the ignition burner injector

First tighten the nozzles by hand and carefully lock them using a spanner. Carry out a leak tightness check.

Unscrew the connecting nut (14 spanner),

Pull the gas supply pipe towards yourself.

Take out the ignition burner nozzle.

Nozzle marking

Nozzle diameter

Natural gas H

40

0.40 mm

Fit the new nozzle .

Re-attach the supply tube (14 spanner).

Propane

30

0.30 mm

14

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

3 Setting the nozzle pressure

Pressure socket

The pressure must be set by a qualified professional.

The boiler must be commissioned after having checked the points covered in this chapter: Final checks before commissioning.

- Connect the manometer to the left or right pressure outlet on the manifold.

- Turn the boiler on. Set the boiler thermostats to maximum.

- Unscrew the protection cap on each valve.

- Set the pressure on the left and right valves as shown in the table in the relevant chapter: Pressure settings and calibrated nozzle markings. Use the screw located under the protection cap. The pressure must be the same on both pressure outlets on the manifold.

- Replace the protection caps.

When replacing a gas valve:

- Carefully set the pressure and progressivity at the opening as described in this chapter.

15

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

4 Setting the start up pressure

1/4 turn

Natural gas

Propane or

If necessary, the start-up pressure can be set on the right valve (1st

stage) using a flat screwdriver.

In the factory, it is set to maximum..

Start-up pressure

Natural gas H

11 mbar

Recommended position "Maxi"

To modify this setting, it necessary first to remove the protection using a screwdriver (1/4 turn).

Propane

10 mbar between "Mini" and "Maxi" (1/4 turn)

The progressivity of the left valve (2nd stage) is always set to

"Minimum".

No setting is needed on the left valve on a 14-element boiler.

16

Remeha Gas 360 S

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20/07/05 - 300005180-001-A

4.1

Operation of the progressivity screw setting

8502N211

A. Downstream pressure (mbar)

B. Time (s)

5 Attaching the label

Affix the label which indicates for which type of gas the boiler is fitted and set.

17

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

1 Pressure settings and calibrated nozzle markings

1.1

Table of pressure settings and nozzle markings

Boiler type Gas 360 S/

Nozzle pressure

Natural gas H

Propane

Start-up pressure

Natural gas H

Propane

Nozzle

Number of nozzles

Nozzle markings natural gas H/E

Marking, propane nozzles mbar mbar mbar mbar

1.2

Flow table (15°C - 1013 mbar)

Boiler type Gas 360 L /

Natural gas H

2nd stage

Propane

2nd stage m

3

/h kg/h

Commissionning

8

7.29

5.35

11

10

7

257B

160B

8

14

36

11

10

9

257B

160B

10

14

36

10

9.35

6.87

12

11.41

8.37

11

10

11

257B

160B

12

14

36

14

13.46

9.88

11

10

13

257B

160B

14

14

36

18

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

2 Final checks before commissioning

The first start-up is to be performed by your installation engineer.

Check the following points before starting the heater:

Hydraulic circuit:

` Check that the installation and boiler are adequately filled with water and correctly irrigated and bled.

` Check that the hydraulic connections are leak tight.

Gas circuit:

` Check the adjustment of the gas line:

- Connect a manometer to the pressure socket located on the manifold.

- Check that the nozzle pressure and the start-up pressure match the pressures given in the relevant chapter: Pressure settings and calibrated nozzle markings.

If necessary, adjust the pressure as shown in the relevant chapters: Setting the nozzle pressure and Setting the start up pressure.

Electrical connectors:

Check that the connectors under the control panel are correctly fitted:

1 Gas pressostat, Not used (bridge factory-fitted)

2a Gas valve 2nd stage

2b Safety box + Gas valve 1st stage

3

Anti-backflow thermostat Package RD19 (optional as of 10 section models) (bridge factory-fitted)

4 Flue damper (

5

Leak proofing system, Package RD18 (bridge factory-fitted) (Not used) (bridge factory-fitted)

19

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

1 Checking and cleaning the main components

1.1

Cleaning heater body

Maintenance

The extent of clogging on the heating body must be checked once a year.

If it is necessary to sweep the boiler, remove the burner drawer to prevent deposits and soot blocking the orifices in the gas trains.

With the burner out:

- Take the column head out of the heater

- Take out the insulation

- Remove the sweeping hatch from the draught diverter

- If necessary, clean the boiler body using the special brush provided

- Clean the combustion chamber using a vacuum cleaner

20

Remeha Gas 360 S

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20/07/05 - 300005180-001-A

1.2

Cleaning main burner and ignition burner

The main burner and the ignition burner injector with its filter must be regularly cleaned to ensure good performance. We recommend doing this at least once a year.

Main burner

- Switch off the boiler electrical power supply

- Cut the gas supply

1 Remove the front panel

2 Disconnect the valve connectors under the control panel

3 Position the component holder plate on the studs on the casing

4,

5

Remove the burner drawer held by 4 nuts + washers

6 Clean the burner with a brush, a vacuum cleaner or a blower

Do not use a metal brush.

On reassembly, replace the burner earth wire 5 fixed to the right holding nut on the burner drawer.

1.3

Painted surfaces

The painted surfaces can be cleaned with tepid or cold soapy water.

Wipe the painted surfaces with a soft cloth or a damp sponge.

Ignition burner

7 Unscrew the connecting nut (14 spanner)

8 Pull the gas supply pipe towards yourself

9

Take out the injector and the filter. Clean the filter and the ignition burner injector. We recommend doing this at least once a year

- Re-attach the supply tube (14 spanner)

- Check the position of the ionisation probe 16, the ignition electrode gap 9 and the position of the flame diffuser 17 in terms of the sizes indicated on the drawing (required in the event of heater malfunction).

After reassembly, check for leak tightness.

21

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

22

Incidents and solutions

Symptoms

The heater does not start and the safety box is not affected (red alarm indicator off)

The burner does not ignite and the safety box is not affected (red alarm indicator off)

Probable causes

- The heater thermostat is requiring heat

- Setting (option) is not requiring heat.

- The safety thermostat has been triggered after overheating.

- No current

- On safety because of a lack of gas

- Faulty gas valve (1st stage)

- No spark from the electrode

- Commissioning by switching off the draught diverter thermostat

- No ionisation current

- Create a demand by moving the heater thermostat or the setting level

(option).

Solution

- Solve the cause of overheating and reset the safety thermostat.

- Place the Stop/Start switch on "On"

- Purge the gas supply pipe then reset the heater using the panel reset button

- Check the gas valve and replace if necessary.

- Check the electric cable connection to the safety box and the electrode

- Check for adequate draw on the chimney connection. Press the reset button on the safety control box.

- Check the ionisation probe and earth wire connection.

- Check the position of the ionisation probe and the flame diffuser in the ignition burner

- Blocked filter or ignition burner injector

- Clean the filter and the ignition burner injector

The burner ignites and the safety box goes into standby (burner cut and the alarm indicator flashes)

- Anti-blowback thermostat cut

- Check for adequate draw on the chimney connection. Press the reset button on the safety control box.

- Check that the draught diverter thermostat is in good condition. Press the reset button on the safety control box.

Please note the seriousness of unplanned intervention on the combustion product evacuation checking device : evacuation faults must be solved by improving the draught in the chimney.

In the event of a thermostat fault, it must be replaced by a part stated on our "Spare parts list". It position must not be changed, it is defined by the

2 fixing brushes which are positioned in 2 holes in the anti-blowback device. The thermostat must not be placed out of service.

The burner ignites and the safety box is affected

(alarm indicator on)

The burner ignites but with reduced power

Dirty cast iron body

(hearth)

- Inversion of the phase and neutral wires on the heater's command panel

- Upstream pressure too weak

- Dirty filter

- Gas block faulty

- Nozzles and/or diaphragms unsuitable (See Table "Pressure setting and marking of calibrated injectors")

- Faulty gas valve

- Injectors too small

- Upstream pressure too high

- Dirty burner

- Insufficient or poorly placed air supply

- Faulty gas valve

- Connect the phase to terminal 1 and neutral to 2.

- Check gas supply

- Clean the filter

- Change them

- Check them

- Check gas valve and replace if necessary

- Check them (See Table "Pressure setting and marking of calibrated injectors")

- Check gas supply

- Clean the burner

- Enlarge air supply, smoothen airation holes

- Check gas valve and replace if necessary

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Symptoms

Noisy heater

Heater too hot or too cold for requirements

Flame returns

Whistling

Probable causes

- Poor purge

- Body has scale

- Purge correctly

- Descale the heating circuit

Solution

- Unsuitable injectors (Whistling) - Check injectors

- 3 position switch on position !

- Check the position of the 3 position switch

- Wrong setting for the heater thermostat

- Set the heater thermostat if the heater has SV-matic setting or an ambient thermostat

- Injectors too large

- Pressure too weak

- Check pressure injectors

- Injectors too small

- Pressure too high

- Check pressure injectors

23

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Spare parts Gas 360 S

The code number on the list next to the required piece must be stated when ordering replacement parts.

20/07/05 - 300005180-002-A

Boiler body + Draught diverter

Supplied By www.heating spares.co Tel. 0161 620 6677

Gas line 8-10-12 sections

25

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Gas line 14 sections

26

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Control panel K

Control panel K + Components

20/07/05 - 300005180-001-A Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

27

Metal casing for control panel K

28

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Boiler body insulation

20/07/05 - 300005180-001-A Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

29

Cladding

30

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Markers

15

15

14

14

14

14

13

13

13

13

11

12

9

10

7

8

17

18

17

17

19

20

16

17

15

15

7

7

7

7

7

7

6

7

4

5

2

3

1

1

1

1

Code no.

8377-8907

8377-8908

9755-0728

9755-0730

9755-0732

9755-0734

9755-0718

9755-0720

8377-5510

8377-8726

9536-5611

9536-5613

9495-0249

9504-6127

8377-8905

8377-8906

9755-0722

9755-0724

9754-9668

9754-9660

9754-9670

9754-9671

9754-9672

9755-0189

8377-4091

9696-0228

8377-8920

8377-5503

8377-5504

8377-5505

8377-5506

8377-5507

8377-5508

8377-5509

8377-8911

8377-8913

8377-8915

8377-8917

8377-5500

8377-5501

8377-5502

8377-0547

Description

BOILER BODY

Boiler body - 8 sections

Boiler body - 10 sections

Boiler body - 12 sections

Boiler body - 14 sections

Lateral section right

Lateral section left

Intermediate section

Painted nipple

Complete closing plate

Assembly rod M8 - LG580

Assembly rod M8 - LG660

Assembly rod M8 - LG750

Assembly rod M8 - LG830

Assembly rod M8 - LG910

Assembly rod M8 - LG1000

Assembly rod M8 - LG1080

Assembly rod M8 - LG1170

Complete assembly cross-bar

Sensor tube 1/2"

Contact spring for thimble tube

Plug nr.290 1" 1/2

Adhesive thermocord Ø10

Complete base - 8 sections

Complete base - 10 sections

Complete base - 12 sections

Complete base - 14 sections

Insulation under burner - 8 sections

Insulation under burner - 10 sections

Insulation under burner - 12 sections

Insulation under burner - 14 sections

Rear insulation - 8 sections

Rear insulation - 10 sections

Rear insulation - 12 sections

Rear insulation - 14 sections

Outlet pipe

Return pipe - 8 sections

Return pipe - 10 sections

Return pipe - 12 sections

Return pipe - 14 sections

Flange gasket

Insulation, outlet pipe

Brush 22 x 11 L500

25

25

25

25

31

32

33

29

29

27

28

29

30

26

26

26

26

41

41

41

41

40

40

40

40

42

43

44

45

Markers

21

22

23

24

8502-5501

8502-5503

8502-5505

8502-5507

8377-5533

8377-8708

9758-1497

8116-8076

8377-8146

8377-8226

8502-8640

8502-8642

8502-8644

8502-8646

8502-1558

8502-1560

8502-1562

8502-1564

9536-3357

8375-8077

8502-4917

Code no.

8800-8966

9430-5027

9428-5066

8377-5534

200003830

200003831

300003832

300003833

8502-5571

8502-5573

8502-5575

8502-5577

8502-5557

8368-8595

9536-0220

8502-5600

Description

Box of mastic (1 kg)

Putty for nipple (300g)

Paste PERMABOND A1044

Accessories bag

DRAUGHT DIVERTER

Draught diverter complete - 8 sections

Draught diverter complete - 10 sections

Draught diverter complete - 12 sections

Draught diverter complete - 14 sections

Painted draught diverter - 8 sections

Painted draught diverter - 10 sections

Painted draught diverter - 12 sections

Painted draught diverter - 14 sections

Inspection hatch - 8 sections

Inspection hatch - 10 sections

Inspection hatch - 12 sections

Inspection hatch - 14 sections

Plug for draught diverter

Screw bag

Nozzle Ø 180

Nozzle Ø 200

Nozzle Ø 225

Adaptor ring Ø225 to 220

Limiting thermostat (fitted to 8 section boiler, option RD19 for 10 to 14 sections)

Mounting square

Electric circuit

GAS LINE

Complete gas circuit - 8 sections

Complete gas circuit - 10 sections

Complete gas circuit - 12 sections

Complete gas circuit - 14 sections

Burner support - 8 sections

Burner support - 10 sections

Burner support - 12 sections

Burner support - 14 sections

FURIGAS interignition burner (under ignition burner)

FURIGAS burner

Pressure socket

Insulation, burner drawer - 8 sections

31

20/07/05 - 300005180-001-A Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

32

53

54

51

52

55

49

50

47

48

Markers

45

45

46

46

45

46

56

57

58

61

62

59

60

63

76

77

74

75

74

74

73

74

71

72

69

70

67

68

64

65

9754-9353

9501-3062

8502-4704

9754-9889

9502-3306

9755-0196

8502-5578

9536-5259

8502-4922

Code no.

8502-5602

8502-5604

8502-5606

9754-9041

9754-9042

9754-9043

8502-4705

8502-4923

8502-4706

9754-9839

9755-0178

9754-9231

9758-0632

8502-4901

9501-3064

8502-8108

8377-8188

8377-8190

8377-8192

8800-8961

8502-5516

8502-4925

8368-4907

9536-9107

9501-3068

8502-8719

8406-8092

8502-5579

9758-0451

9533-2802

Description

Insulation, burner drawer - 10 sections

Insulation, burner drawer - 12 sections

Insulation, burner drawer - 14 sections

Gas inlet pipe - 8 sections

Gas inlet pipe - 10-12 sections

Gas inlet pipe - 14 sections

Connecting pipe

Green joint Ø 30 x 21 x 2

Valve 1st stage HONEYWELL CVI

Elbow flange LOVATO

Toric gasket 27.7 x 22.5 x 2.5

Gasket 27.2 x 16 x 3

Safety box HONEYWELL

Cover, safety control box

Panel circuit - safety control box

Valve 2nd stage HONEYWELL CVI - 8-12 sections

Electric circuit Valve 2nd stage - 8-12 sections

Valve 2nd stage HONEYWELL CVI - 14 sections

Elbow flange LOVATO

Green joint Ø 30 x 21 x 2

Right flange 1/2"

Toric gasket

Electric circuit Valve 2nd stage - 14 sections

Earth wire

Diaphragm Ø6.5 24.3 x 1 - 8 sections

Green joint Ø 24 x 30 x 1.5

Complete ignition burner

Spacer

Ignition burner gas supply pipe

Wired ionisation sensor with elbow

Wired ignition plug

Green joint Ø 32 x 44 x 2

Flame non-return plate - 8 sections

Flame non-return plate - 10 sections

Flame non-return plate - 12 sections

Flame non-return plate - 14 sections

Glue 1000 (100 ml can)

Screw bag

Earth liaison wire

90

92

93

106

107

108

109

110

102

103

104

105

98

99

100

101

96

97

94

95

145

146

147

148

149

Markers

78

78

150

150

150

150

170

Code no.

100003809

100003840

8502-8751

8502-5519

200003824

9532-5103

8500-0034

8500-0035

9534-0288

8502-4921

8502-4913

8377-4917

8350-4805

8502-4925

9421-0705

9536-5157

8500-0002

8500-0032

9521-6281

8555-5501

9532-5027

9532-5102

8502-5558

8502-8625

8502-8778

8502-5560

8387-5556

8377-8932

8377-8934

8377-8936

8377-8938

200003820

Description

CONVERSION KITS

Propane conversion kit

Natural gas conversion kit H

CONTROL PANEL K

Control system

Fasteners

Front panel support + Control panel front cover

Control panel front cover K

Flat thermometer

Thermostat adjustable from 30 to 90°C

Safety thermostat 110°C

Round green indicator

Setting button + Pin

Green S/S bipolar switch

Reset switch

Test Switch STB

Bipolar switch

Bipolar switch

4A TS710/4A Circuit-breaker

Control panel harness K

Flue damper connector bridge

TAF connector bridge

Anti-parasite filter

Earth liaison wire

METAL CASING FOR

CONTROL PANEL K

Protection cap

Card supports

Control panel bracket

Piano hinges (2 items)

Flap

BOILER BODY INSULATION

Complete insulation - 8 sections

Complete insulation - 10 sections

Complete insulation - 12 sections

Complete insulation - 14 sections

CLADDING

Cladding complete - 8 sections

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

181

181

182

182

178

180

181

181

182

182

183

177

178

178

178

176

177

177

177

174

174

174

175

171

172

173

174

Markers

170

170

170

171

171

171

200003537

8502-8014

8502-0600

8502-0601

8502-0602

8502-0603

8377-8173

8377-8175

8502-8031

200003526

200003527

200003528

200003529

200003534

200003535

200003536

8377-8177

8377-8179

8377-8702

Code no.

200003821

200003822

200003823

8502-8839

8502-8841

8502-8843

8502-8845

8502-8836

8502-8837

8502-0585

8502-0586

8502-0587

8502-0588

8502-8029

Description

Cladding complete - 10 sections

Cladding complete - 12 sections

Cladding complete - 14 sections

Front plate - 8 sections

Front plate - 10 sections

Front plate - 12 sections

Front plate - 14 sections

Lateral panel complete left

Lateral panel complete right

8 section cover

10 section cover

12 section cover

14 section cover

Upper rear panel, right

Upper rear panel, left

Complete upper front panel - 8 sections

Complete upper front panel - 10 sections

Complete upper front panel - 12 sections

Complete upper front panel - 14 sections

Complete lower front panel - 8 sections

Complete lower front panel - 10 sections

Complete lower front panel - 12 sections

Complete lower front panel - 14 sections

Support, additional part

Additional part - 8 sections

Additional part - 10 sections

Additional part - 12 sections

Additional part - 14 sections

Lower back panel - 8 sections

Lower back panel - 10 sections

Lower back panel - 12 sections

Lower back panel - 14 sections

Housing screws packet

20/07/05 - 300005180-001-A Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

33

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

Remeha Gas 360 S

Supplied By www.heating spares.co Tel. 0161 620 6677

20/07/05 - 300005180-001-A

NL Remeha B.V.

Postbus 32

7300 AA APELDOORN

Tel: +31 55 5496969

Fax: +31 55 5496496

Internet: nl.remeha.com

E-mail: [email protected]

GB Broag Ltd.

Remeha House

Molly Millars Lane

RG41 2QP WOKINGHAM, Berks.

Tel: +44 118 9783434

Fax: +44 118 9786977

Internet: uk.remeha.com

E-mail: [email protected]

B J.L. Mampaey BVBA

Uitbreidingstraat 54

2600 ANTWERPEN

Tel: +32 3 2307106

Fax: +32 3 2301153

Internet: www.mampaey.be

E-mail: [email protected]

B Thema S.A.

6, Avenue de l'expansion

4460 GRACE-HOLLOGNE

Tel: +32 4 2469575

Fax: +32 4 2469576

Internet: www.thema-sa.be

E-mail: [email protected]

E D.A.C. S.A.

Tomás A. Edison 29

Poligono Cogullada

50014 ZARAGOZA

Tel: +34 76 464076

Fax: +34 76 471311

Internet: www.dac.es

E-mail: [email protected]

E Norte Comercial Organización S.A.

Bereteage Bidea, 19

48180 LOIU (Vizcaya)

Tel: +34 94 471 03 33

Fax: +34 94 471 11 52

E-mail: [email protected]

IRL Euro Gas Ltd.

Unit 38, Southern Cross Business Park

Boghall Road, Bray, Co

WICKLOW

Tel: +353 12868244

Fax: +353 12861729

Internet: www.eurogas.ie

E-mail: [email protected]

H Marketbau - Remeha Kft.

Gyár u. 2.

Ipari Park

2040 BUDAÖRS

Tel: +36 23 503 980

Fax: +36 23 503 981

Internet: www.remeha.hu

E-mail: [email protected]

E Termibarna S.A.

C. Zamora 55-59

08005 BARCELONA

Tel: +34 3 3000204

Fax: +34 3 3009558

E Cuatrocesa S.A.

c) Sor Angela de La Cruz, 10

- 1º Oficina C

28020 MADRID

Tel: +34 91 658 18 88

Fax: +34 91 658 30 77

© Copyright

All technical and technological information contained in these technical instructions, as well as any drawings and technical descriptions supplied, remain our property and shall not be multiplied without our prior consent in writing..

.

Ours is a policy of continuous development. We reserve the right to alter specifications without prior notification

Subject to alterations

Supplied By www.heating spares.co Tel. 0161 620 6677

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