1998 Carryall

1998

ILLUSTRATED

PARTS LIST

CARRYALL I, CARRYALL II,

CARRYALL TURF II, CARRYALL II PLUS,

AND CARRYALL VI VEHICLES

MANUAL NUMBER 101968302

EDITION CODE 1197C0508B

USING THE ILLUSTRATED PARTS LIST

WARNING

• THIS MANUAL IS TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS. BE

SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY

VEHICLE REPAIRS.

This manual covers all 1998 Carryall

®

vehicles.

The manual is divided into 16 sections. Sections 1 through 6 pertain to both gasoline and electric vehicles, sections 7 through 12 pertain to gasoline vehicles only, and sections 13 through 16 pertain to electric vehicles only. Note that there are two or three flags on the outside edge of each page. The first flag contains the section number of which that page is a part. The other flag (or flags) contains either the letter

G or E, signifying that the page pertains to either the gasoline or electric vehicle only, or to both the gasoline and electric vehicles.

Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek.

The Table of Contents lists section titles and numbers, and under them, the individual page titles and numbers to be found in that section. Unless a page title specifies a particular vehicle(s), the page applies to all Carryall vehicles.

Typically, there is a two-page spread for each individual page title in the Table of Contents (however, some titles require several spreads). On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Some item numbers have more than one part number because several models and/or configurations of a component are represented together on one spread.

Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to

level 2

is a component of the

level 1

part (assembly) that it is listed under.

A

level 3

part is a component of the

level 2

part that it is listed under, and a

level 4

part is a component of the

level 3

part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part

is the quantity used per next higher level assembly of which it is a component.

A part that is not indented is a

level 1

part.

This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.

P. O. Box 204658

Augusta, Georgia 30917-4658 USA

Telephone 706-863-3000

Service Parts Fax 706-855-7413

© 1997, CLUB CAR, INC.

All rights reserved.

This manual effective August 18, 1997

MAINTENANCE AND SERVICE TOOLS

MAINTENANCE AND SERVICE TOOLS .....................................................................................................

SECTION

1-3 - 1-5

BODY AND TRIM SECTION

FRONT BODY ........................................................................................................................................................

2-3

SEATS AND SUPPORT STRUCTURE—CARRYALL I, II, TURF II AND II PLUS .................................................

2-5

SEATS AND SUPPORT STRUCTURE—CARRYALL VI ........................................................................................

2-7

TILT BED, HINGE, AND LATCH—CARRYALL I .....................................................................................................

2-9

HINGE PLATE—CARRYALL I, II, TURF II AND II PLUS; PROP ROD—CARRYALL II, TURF II AND II PLUS ....

2-11

TILT BED AND LATCH—CARRYALL II, TURF II AND II PLUS .............................................................................

2-13

CARGO BOX–CARRYALL TURF II.........................................................................................................................

2-15

ACCESS DOOR AND SIDE DOORS—CARRYALL VI ..........................................................................................

2-17

FLAT BED ASSEMBLY—CARRYALL VI ................................................................................................................

2-19

FLAT BED TRIM—CARRYALL VI ..........................................................................................................................

2-21

REAR COVER—CARRYALL I, II, TURF II AND II PLUS .......................................................................................

2-23

REAR COVER—CARRYALL VI .............................................................................................................................

2-25

WHEELS AND TIRES SECTION

WHEELS AND TIRES ............................................................................................................................................

3-3

SAFETY DECALS

SAFETY DECALS—CARRYALL I, II, TURF II AND II PLUS .......................................................................

SAFETY DECALS—CARRYALL VI .............................................................................................................

SECTION

4-3 - 4-5

4-7 - 4-9

BRAKES, PEDAL, AND CABLE ASSEMBLIES SECTION

REAR BRAKE ASSEMBLY, SELF-ADJUSTING—CARRYALL I ............................................................................

5-3

REAR BRAKE ASSEMBLY, MANUALLY ADJUSTED—CARRYALL II, TURF II, II PLUS, AND VI ........................

5-5

BRAKE PEDAL AND CABLE ASSEMBLY—VEHICLE WITH 2-WHEEL BRAKING ..............................................

5-7

BRAKE PEDAL AND CABLE ASSEMBLY—VEHICLE WITH 4-WHEEL BRAKING ..............................................

5-9

FRONT BRAKE ASSEMBLY—VEHICLE WITH 4-WHEEL BRAKING ..................................................................

5-11

ACCELERATOR PEDAL ASSEMBLY—ELECTRIC CARRYALL I AND ALL GASOLINE VEHICLES ...................

5-13

ACCELERATOR PEDAL ASSEMBLY—ELECTRIC CARRYALL II AND VI ............................................................

5-15

STEERING, FRONT AND REAR SUSPENSION SECTION

STEERING COLUMN ............................................................................................................................................

6-3

STEERING GEAR ASSEMBLY ..............................................................................................................................

6-5

FRONT SUSPENSION, UPPER—VEHICLE WITH 2-WHEEL BRAKING ............................................................

6-7

FRONT SUSPENSION, LOWER—VEHICLE WITH 2-WHEEL BRAKING.............................................................

6-9

FRONT SUSPENSION, UPPER—VEHICLE WITH 4-WHEEL BRAKING ............................................................

6-11

FRONT SUSPENSION, LOWER—VEHICLE WITH 4-WHEEL BRAKING.............................................................

6-13

REAR SUSPENSION ............................................................................................................................................

6-15

STABILIZER BAR—ELECTRIC CARRYALL II, GASOLINE CARRYALL II, TURF II, II PLUS AND VI ...................

6-17

1

2

3

4

5

6

CONTENTS

ELECTRICAL SYSTEM—GASOLINE VEHICLE SECTION

FORWARD AND REVERSE SHIFTER ASSEMBLY—GASOLINE VEHICLE .......................................................

7-3

WIRING—GASOLINE CARRYALL I ......................................................................................................................

7-5

WIRING—GASOLINE CARRYALL II .....................................................................................................................

7-7

ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—CARRYALL I, II, AND TURF II ...............................

7-9

ELECTRICAL COMPONENTS, FRONT BODY—GASOLINE CARRYALL I, II, TURF II AND II PLUS ..................

7-11

HEADLIGHTS AND HOUR METER—GASOLINE CARRYALL TURF II ...............................................................

7-13

WIRING—GASOLINE CARRYALL TURF II ...........................................................................................................

7-15

WIRING—GASOLINE CARRYALL II PLUS ...........................................................................................................

7-17

WIRING—GASOLINE CARRYALL VI ....................................................................................................................

7-19

ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—CARRYALL II PLUS AND VI ..................................

7-21

ELECTRICAL COMPONENTS, FRONT BODY—GASOLINE CARRYALL VI .......................................................

7-23

CONTROLS AND GAUGES—GASOLINE CARRYALL VI .....................................................................................

7-25

ELECTRICAL COMPONENTS, REAR BODY—GASOLINE CARRYALL VI ..........................................................

7-27

STARTER/GENERATOR ASSEMBLY ....................................................................................................................

7-29

STARTER/GENERATOR MOUNTING ...................................................................................................................

7-31

BATTERY—GASOLINE VEHICLE .........................................................................................................................

7-33

7

ENGINE SECTION

FE 290 ENGINE—CARRYALL I AND II ......................................................................................................

8-3 - 8-13

FE 350 ENGINE —CARRYALL TURF II, II PLUS AND VI ...........................................................................

8-14 - 8-25

ENGINE MOUNTING .............................................................................................................................................

8-27

8

FUEL, INTAKE, AND GOVERNOR SYSTEMS SECTION

FUEL SYSTEM ......................................................................................................................................................

9-3

CARBURETOR ASSEMBLY, FE 290 ENGINE—CARRYALL I AND II ...................................................................

9-5

CARBURETOR ASSEMBLY, FE 350 ENGINE—CARRYALL TURF II, II PLUS AND VI ........................................

9-7

CARBURETOR INSTALLATION ............................................................................................................................

9-9

GOVERNOR AND ACCELERATOR CABLES .......................................................................................................

9-11

INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—CARRYALL I ....................................................................

9-13

INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—CARRYALL II, TURF II AND II PLUS ...............................

9-15

INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—CARRYALL VI ..................................................................

9-17

9

EXHAUST SYSTEM SECTION

EXHAUST SYSTEM, FE 290—CARRYALL I AND II .............................................................................................

10-3

EXHAUST SYSTEM, FE 350—CARRYALL TURF II, II PLUS AND VI ..................................................................

10-5

10

TORQUE CONVERTER SECTION

DRIVE CLUTCH ....................................................................................................................................................

11-3

DRIVEN CLUTCH ..................................................................................................................................................

11-5

11

CONTENTS

UNITIZED TRANSAXLE—GASOLINE VEHICLE SECTION

UNITIZED TRANSAXLE—GASOLINE VEHICLE ........................................................................................

12-3 - 12-7

12

ELECTRICAL SYSTEM—ELECTRIC VEHICLE SECTION

FORWARD AND REVERSE SWITCH—POWERDRIVE ELECTRIC VEHICLE.....................................................

13-3

MULTI-STEP POTENTIOMETER—CARRYALL I POWERDRIVE ELECTRIC VEHICLE ......................................

13-5

WIRING—CARRYALL I POWERDRIVE ELECTRIC VEHICLE .............................................................................

13-7

ELECTRICAL COMPONENTS, FRONT BODY—CARRYALL I AND II POWERDRIVE VEHICLES .....................

13-9

BATTERIES, CHARGER RECEPTACLE—CARRYALL I POWERDRIVE ELECTRIC VEHICLE ........................... 13-11

COMPUTER, CONTROLLER, AND SOLENOID—CARRYALL I POWERDRIVE VEHICLE ................................. 13-13

CONTINUOUSLY VARIABLE POTENTIOMETER—CARRYALL II AND VI POWERDRIVE VEHICLES ............... 13-15

WIRING—CARRYALL II POWERDRIVE ELECTRIC VEHICLE ............................................................................ 13-17

COMPUTER, CONTROLLER, AND SOLENOID—CARRYALL II POWERDRIVE VEHICLE ................................ 13-19

BATTERIES, CHARGER RECEPTACLE—CARRYALL II POWERDRIVE ELECTRIC VEHICLE .......................... 13-21

WIRING—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ........................................................................... 13-23

ELECTRICAL COMPONENTS, FRONT BODY—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE .............. 13-25

CONTROLS AND GAUGES—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ............................................ 13-27

ELECTRICAL COMPONENTS, CENTER BODY—CARRYALL VI POWERDRIVE VEHICLE .................. 13-29 - 13-31

ELECTRICAL COMPONENTS, REAR BODY—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ................. 13-33

13

BATTERY CHARGER SECTION

POWERDRIVE BATTERY CHARGER, DOMESTIC—CARRYALL I AND II ..........................................................

14-3

POWERDRIVE BATTERY CHARGER, EXPORT—CARRYALL I AND II .............................................................. 14-5

POWERDRIVE BATTERY CHARGER, EUROPEAN—CARRYALL I AND II ......................................................... 14-7

ON-BOARD POWERDRIVE BATTERY CHARGER, DOMESTIC—CARRYALL VI ...............................................

14-9

ON-BOARD POWERDRIVE BATTERY CHARGER, EXPORT—CARRYALL VI ................................................... 14-11

14

ELECTRIC MOTOR SECTION

MOTOR—POWERDRIVE ELECTRIC VEHICLE ...................................................................................................

15-3

15

TRANSAXLE—ELECTRIC VEHICLE SECTION

16

TRANSAXLE, TYPE G—POWERDRIVE ELECTRIC VEHICLE ............................................................................ 16-3

TRANSAXLE, TYPE K—POWERDRIVE ELECTRIC VEHICLE ............................................................................

16-5

Page 1-6

MAINTENANCE AND

SERVICE TOOLS

1

G

E

11

1G

1E

1

ACCELERATOR

PEDAL HEIGHT

2 3

4

5

6

7

10

8

17

11

18

12

CALIBRATION & TEST MODULE

SPEED CONTROL

INSTRUCTIONS

SET POWER SWITCH

TO "ON".

TEST

PEDAL CIRCUIT

POT CALIBRATION: SET MODE SWITCH TO "POT".

CHECK INTERNAL 4.30

± .03 VOLT SIGNAL BY PRESSING "TEST" BUTTON.

CONNECT TEST SOCKET TO POT PLUG, CONNECT GREEN LEAD TO GREEN/

WHITE POT LIMIT SWITCH LEAD, CONNECT BLUE LEAD TO BATTERY

POSITIVE. ILLUMINATION OF THE L.E.D. INDICATES A CLOSED

PEDAL LIMIT SWITCH, READ THE POTENTIOMETER SET VOLTAGE FROM THE

L.C.D. DISPLAY. SEE SERVICE MANUAL FOR ADJUSTMENT PROCEDURE.

SPEED SENSOR TEST: SET MODE SWITCH TO "SSAM", CONNECT TEST

SOCKET TO MOTOR SPEED SENSOR PLUG, ROTATE MOTOR. L.E.D. SHOULD

PULSE ON AND OFF INDICATING SPEED SENSOR IS FUNCTIONAL.

SEE OPERATING INSTRUCTIONS FOR MORE DETAIL

R

POWER

ON

Club Car

MODE

SSAM

OFF POT

13

14

19

WARNING

20

9

15

16

21

COMMUNICATION

DISPLAY MODULE

DISPLAY FUNCTIONS:

PRESS AND HOLD

BUTTON TO SHOW

FUNCTION NUMBER.

RELEASE BUTTON TO

SHOW FUNCTION VALUE.

Func1 -

Battery voltage.

Func2 -

Func3 -

Energy units removed since last charge cycle.

Total accumulated energy units removed.

Func4 -

Last charge termination type (1 = Incomplete,

2 = DVDT, 4 = Normal, 8 = Max. timer).

POWER

ON

OFF

Club Car

R

PART #17075

22

24

25

26

27

Page 1-2

23

10

11

12

8

9

6

7

1

4

5

2

3

15

16

17

18

19

20

21

22

23

24

25

26

27

ITEM

13

14

PART NO.

DESCRIPTION

MAINTENANCE AND SERVICE TOOLS

QTY

GAS

QTY

ELEC

1 2 3 4

1018710-01 ACCELERATOR PEDAL ADJUSTMENT TOOL .........................................................

1016985 ADHESION PROMOTER - ARMORFLEX® ...............................................................

1018132-02 ADHESIVE, GUIDE RING, 3 GRAM TUBE ................................................................

1017295 ARMORFLEX REPAIR KIT .........................................................................................

1018319-01 BATTERY DISCHARGE MACHINE, 36/48 VOLT .......................................................

1014305

1011767

1016417

1016416

1012811

1012812

1013582

BATTERY TERMINAL PROTECTOR SPRAY .............................................................

BATTERY THERMOMETER .......................................................................................

BEARING AND OIL SEAL REMOVER ASSEMBLY ...................................................

BEARING DRIVER SET .............................................................................................

BEARING PULLER ....................................................................................................

BEARING PULLER WEDGE ATTACHMENT .............................................................

BRAKE ADJUSTMENT TOOL (USED ONLY ON VEHICLES WITH

MANUALLY ADJUSTED BRAKES) .............................................................................

1018871-01 CALIBRATION TEST MODULE ..................................................................................

1018084-01 CAM INSTALLATION TOOL .......................................................................................

1014510

1014498

CLUTCH TOOL KIT (INCLUDES ITEMS 15 - 21 ) .....................................................

CLUTCH ALIGNMENT TOOL ................................................................................

1014496

1014497

1014508

1014507

DRIVE CLUTCH PULLER .....................................................................................

DRIVE CLUTCH HUB PULLER .............................................................................

DRIVEN CLUTCH CAM PULLER ..........................................................................

DRIVEN CLUTCH PULLER PLUG ........................................................................

1015524

1018091-01

DRIVE CLUTCH HOLDER TOOL ASSEMBLY ......................................................

PRESS WELDMENT .............................................................................................

1018318-01 COMMUNICATION DISPLAY MODULE .....................................................................

1016410-02 COMPRESSION GAUGE AND ADAPTER .................................................................

1011273

1012151

1016627

1016418

CONTINUITY TESTER ...............................................................................................

DRY MOLY LUBRICANT ............................................................................................

FLY WHEEL PULLER KIT ..........................................................................................

GEAR YOKE ...............................................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

G

E

PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL

FOR PROPER TOOL APPLICATION.

Page 1-3

11

1G

1E

28

29

30

31

36

37

38 39

32

40

33

34

35

PULSE ENGINE TACHOMETER

PET-1000

Club Car

POSTION RESET

41

42

48

49

Page 1-4

43

44

45

46

50

45

°

51

45

°

52 53

47

+

WAVETEK

V

1000

200

20

OFF

Ω

2

200 m

2000 k

200k

20k

2k

500

200

200

200

200 m

2m

20 m

5XL

V

A

V

Ω

!

MAX

1000 ---

750V

COM

FUSED

!

200nA

54

48

49

50

51

44

45

46

47

52

53

54

55

42

42

42

43

41

42

42

42

37

38

39

40

33

34

35

36

28

29

30

31

32

56

ITEM

MAINTENANCE AND SERVICE TOOLS, CONTINUED

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

1019331-01 GOVERNOR SHAFT INSTALLATION TOOL ..............................................................

1011478

1013593

HYDROMETER ..........................................................................................................

INTERNAL RETAINING RING PLIERS ......................................................................

1019287-01 LIQUID GASKET (TRANSAXLE CASE) ....................................................................

1016414 PISTON RING COMPRESSOR KIT ...........................................................................

1016415

1012549

PISTON RING PLIERS ...............................................................................................

RETAINING RING PLIERS - 45° EXTERNAL ............................................................

1012560 RETAINING RING PLIERS - 90° INTERNAL .............................................................

1018231-01 SAFETY FIRST CARD (50 PER PACK) .....................................................................

1012809

1014264

1014259

1020612

SEAL PULLER ...........................................................................................................

STEERING COLUMN BEARING PRESS TOOL ........................................................

STEERING COLUMN RETAINING RING TOOL ........................................................

STEERING WHEEL PULLER TOOL ..........................................................................

1016112 TACHOMETER ...........................................................................................................

1017097-01 TOUCH-UP PAINT, LACQUER - BEIGE .....................................................................

1017097-02 TOUCH-UP PAINT, LACQUER - WHITE ....................................................................

1017097-04 TOUCH-UP PAINT, LACQUER - GREY ......................................................................

1017097-06 TOUCH-UP PAINT, LACQUER - RED ........................................................................

1017097-08 TOUCH-UP PAINT, LACQUER - DARK BLUE ...........................................................

1017097-09 TOUCH-UP PAINT, LACQUER - DARK GREEN ........................................................

1014115 TRANSMISSION TOOL KIT .......................................................................................

1014161

1014162

TRANSAXLE PINION SEAL TOOL ............................................................................

TRANSAXLE AXLE SEAL TOOL ...............................................................................

1016413 VALVE CLEARANCE ADJUSTER SCREW HOLDER ...............................................

1016412-01 VALVE GUIDE REAMER ...........................................................................................

1016412-02 ARBOR .......................................................................................................................

1016551 VALVE SEAT CUTTER T-WRENCH ...........................................................................

1016552

1016553

VALVE SEAT CUTTER GUIDE ...................................................................................

VALVE SEAT CUTTER, 45° (32mm DIAMETER) .......................................................

1016554 VALVE SEAT CUTTER, 32° AND 45° (35mm DIAMETER) .......................................

1016411-01 VALVE SPRING COMPRESSOR ...............................................................................

1011480 VOLT OHM METER ....................................................................................................

1016110-02 TUNE-UP KIT (FE 290 ENGINE) (INCLUDES AIR FILTER, SPARK PLUG,

OIL FILTER, FUEL FILTERS) (NOT SHOWN) ............................................................

1016110-03 TUNE-UP KIT (FE 350 ENGINE) (INCLUDES AIR FILTER, SPARK PLUG,

OIL FILTER, FUEL FILTERS) (NOT SHOWN) ............................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

G

E

PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL

FOR PROPER TOOL APPLICATION.

Page 1-5

11

1G

1E

Page 1-6

BODY AND TRIM

2

G

E

12

1G

1E

6

7

11

12

Club

Car

13

TYPICAL 2

PLACES

14

TYPICAL 2

PLACES

15

16

17

18

19

TYPICAL 6

PLACES

1

TYPICAL 2

PLACES

10

2

8

32

8

CARRYALL I

ONLY

9

9

3

TYPICAL 2

PLACES

CARRYALL II, II PLUS AND VI

33

31

30

34

CARRYALL TURF II

ONLY

STOP

GO

20

TYPICAL 2

PLACES

TYPICAL 8

PLACES

3

4

TYPICAL 2

PLACES

5 CENTER

DASH

29

23

TYPICAL

2 PLACES

22

24

25

26

18

21

FRONT

BODY

FRAME

DASH

28

27

FRAME

DASH

BOTTOM

TYPICAL:

3 PLACES RIGHT DASH

2 PLACES LEFT DASH

Page 2-2

1

24

25

26

27

20

21

22

23

18

19

20

20

14

15

16

17

32

33

34

28

29

30

31

12

12

12

13

10

11

8

9

6

7

4

5

2

3

ITEM PART NO.

DESCRIPTION

FRONT BODY

QTY

GAS

QTY

ELEC

1 2 3 4

1017348-02 KIT, HEAVY DUTY BUMPER (INCLUDES ITEMS 2 - 5)

(CARRYALL II, TURF II, II PLUS AND VI) ..................................................................

1010435

0007473

BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................

NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

1010546

1015405

1017080

1016868

SPACER .................................................................................................................

BOLT, CARRIAGE, 5/16 - 18 x 2 ............................................................................

KIT, FRONT BUMPER (INCLUDES ITEMS 7 - 10) ....................................................

BUMPER, FRONT .................................................................................................

0007251

0007473

SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 ...................................................

NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

1016967 RIVET, BLIND PUSH TYPE ...................................................................................

1016702-01 NAMEPLATE, CLUB CAR (SILVER) ..........................................................................

1016925-04 BODY, FRONT (GRAY) ...............................................................................................

1016939-04 BODY, FRONT WITH HEADLIGHT OPENING (GRAY) (CARRYALL VI ONLY) .........

1016939-09 BODY, FRONT WITH HEADLIGHT OPENING (GREEN) (CARRYALL TURF II) .......

1011014 TRIM, FRONT BODY ..................................................................................................

0007251

1010435

0001241

0007473

SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 .......................................................

BOLT, CARRIAGE, 5/16 - 18 x 1 ................................................................................

WASHER, FLAT, 5/16 .................................................................................................

NUT, NYLON LOCK, 5/16 - 18 ...................................................................................

1011017

1011394

SCREW, FLANGE LOCK ...........................................................................................

NUT, SLAB BASE “T” (PACKAGE OF 4) ....................................................................

1013475-01 TRIM, SIDE BUMPER GUARD (CARRYALL I ONLY) ................................................

1013475-02 TRIM, SIDE BUMPER GUARD (CARRYALL II, TURF II, AND II PLUS) ....................

1013475-03 TRIM, SIDE BUMPER GUARD (CARRYALL VI ONLY) ..............................................

1012047 SCREW, SELF-TAPPING, #8 - 32 x 3/8 .....................................................................

1014645

N/A

KIT, SNAP WASHER, BLACK (INCLUDES ITEMS 23 - 26) .......................................

NUT, SPEED, #10 - 32 ...........................................................................................

N/A

N/A

N/A

0007973

WASHER, CUP, #10 ...............................................................................................

SCREW, SHEET METAL, #10 x 3/4 .......................................................................

COVER, SCREW HEAD ........................................................................................

RIVET, ALUMINUM POP, 3/16 ...................................................................................

1015032

1013343

MAT, FLOOR, FRONT ................................................................................................

COMPONENT, DASH, PASSENGER SIDE (BLACK) ................................................

1016604-04 PANEL, CENTER DASH (BLACK) ..............................................................................

1013344 COMPONENT, DASH, DRIVER SIDE (BLACK) .........................................................

1013422

1010545

1013421

KIT, CUP HOLDER (INCLUDES ITEMS 33 AND 34) (CARRYALL TURF II ONLY) ...

SCREW, HEX HEAD, 1/4 - 20 x 3/4 .......................................................................

NUT, TWIN SPEED, 1/4 - 20 ..................................................................................

1

5

1

1

1

1

2

8

2

2

6

1

2

2

2

2

2

2

1

1

1

1

1

1

1

1

1

2

1

2

2

1

1

2

2

1

2

4

1

5

1

1

1

1

2

8

2

2

6

1

2

2

2

2

2

2

1

1

1

1

1

1

1

1

1

2

1

2

2

1

1

2

2

1

2

4

2

G

E

Page 2-3

12

1G

1E

7

5

9

15

13

14

16

17

18

19

TYPICAL 8

PLACES

TYPICAL 10

PLACES

20

11

21

22

10

12

7

1

2

8

3

4

5

25

26

TYPICAL 2

PLACES

23

TYPICAL 4

PLACES

24

6

Page 2-4

18

19

20

21

16

17

17

17

14

15

16

16

10

11

12

13

22

23

24

25

26

8

9

8

8

6

7

4

5

1

2

3

1

1

ITEM PART NO.

DESCRIPTION

SEATS AND SUPPORT STRUCTURE—

CARRYALL I, II, TURF II AND II PLUS

QTY

GAS

QTY

ELEC

1 2 3 4

1015645-02 ASSEMBLY, SEAT BOTTOM - WHITE (INCLUDES ITEMS 2 - 9) ..............................

1015645-03 ASSEMBLY, SEAT BOTTOM - BLACK (INCLUDES ITEMS 2 - 9) .............................

1015645-05 ASSEMBLY, SEAT BOTTOM - GRAY (INCLUDES ITEMS 2 - 9) ...............................

1013309

1019543-01

STRAP, SEAT BOTTOM .........................................................................................

SCREW, HEX HEAD, 1/4 - 20 x 1 .........................................................................

0000332

1018943-03

1010086

1013311

1015627-02

1015627-04

1015627-10

1013312

WASHER, FLAT, 1/4 ...............................................................................................

STIFFENER, SEAT ................................................................................................

T-NUT .....................................................................................................................

BUMPER, SEAT, SHORT .......................................................................................

COVER, VINYL SEAT BOTTOM - WHITE ..............................................................

COVER, VINYL SEAT BOTTOM - BLACK .............................................................

COVER, VINYL SEAT BOTTOM - GRAY ...............................................................

BUMPER, SEAT, LONG .........................................................................................

1018885-01 ASSEMBLY, ARM REST, PASSENGER .....................................................................

1018885-02 ASSEMBLY, ARM REST, DRIVER .............................................................................

1015239

1010434

PANEL, SEAT SUPPORT ...........................................................................................

BARREL, PLASTIC .....................................................................................................

1019639-01 TRIM, SEAT BOTTOM, REAR ....................................................................................

1019640-01 TRIM, SEAT BOTTOM, FRONT .................................................................................

1015652-02 ASSEMBLY, SEAT BACK - WHITE (INCLUDES ITEMS 17 AND 18) .........................

1015652-05 ASSEMBLY, SEAT BACK - BLACK (INCLUDES ITEMS 17 AND 18) ........................

1015652-06 ASSEMBLY, SEAT BACK - GRAY (INCLUDES ITEMS 17 AND 18) ..........................

1015626-02 COVER, VINYL SEAT BACK - WHITE ...................................................................

1015626-04

1015626-05

COVER, VINYL SEAT BACK - BLACK ...................................................................

COVER, VINYL SEAT BACK - GRAY .....................................................................

1013335 CAP, SEAT BACK - BLACK ....................................................................................

1019462-01 WASHER, EXTERNAL TOOTH LOCK, 1/4 ................................................................

0008248 SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ......................................................

1019586-01 BOLT, CARRIAGE, 1/4 - 20 x 3/4 ...............................................................................

1018356-01 NUT, FLANGE, 1/4 - 20 ..............................................................................................

1019633-01 BOLT, CARRIAGE, 5/16 - 18 x 3/4 .............................................................................

1019634-01 NUT, FLANGE, 5/16 - 18 ............................................................................................

1014387 CAP, CORNER ...........................................................................................................

1014321 SCREW, TRUSS TORX HEAD, 1/4 - 14 x 3/4 ............................................................

8

10

1

8

1

1

2

1

2

2

1

1

1

5

1

1

10

4

4

2

4

1

1

1

1

5

4

5

1

1

1

5

1

1

8

10

1

8

1

1

2

1

2

2

1

1

1

5

1

1

10

4

4

2

4

1

1

1

1

5

4

5

1

1

1

5

1

1

2

G

E

Page 2-5

12

1G

1E

15

13

14

10

17

16

18

19

TYPICAL 4

PLACES

20

TYPICAL 10

PLACES

11

23

21

22

7 5

9

7

1

2

8

3

4

5

29

28

12

26

27

TYPICAL 2

PLACES

24

TYPICAL 4

PLACES

25

6

Page 2-6

18

19

20

21

16

17

17

17

14

15

16

16

10

11

12

13

26

27

28

29

22

23

24

25

8

9

8

8

6

7

4

5

1

2

3

1

1

ITEM PART NO.

DESCRIPTION

SEATS AND SUPPORT STRUCTURE—

CARRYALL VI

QTY

GAS

QTY

ELEC

1 2 3 4

1015645-02 ASSEMBLY, SEAT BOTTOM - WHITE (INCLUDES ITEMS 2 - 9) ..............................

1015645-03 ASSEMBLY, SEAT BOTTOM - BLACK (INCLUDES ITEMS 2 - 9) .............................

1015645-05 ASSEMBLY, SEAT BOTTOM - GRAY (INCLUDES ITEMS 2 - 9) ...............................

1013309

1019543-01

STRAP, SEAT BOTTOM .........................................................................................

SCREW, HEX HEAD, 1/4 - 20 x 1 ..........................................................................

0000332

1018943-03

1010086

1013311

1015627-02

1015627-04

1015627-10

1013312

WASHER, FLAT, 1/4 ...............................................................................................

STIFFENER, SEAT ................................................................................................

T-NUT .....................................................................................................................

BUMPER, SEAT, SHORT .......................................................................................

COVER, VINYL SEAT BOTTOM - WHITE ..............................................................

COVER, VINYL SEAT BOTTOM - BLACK .............................................................

COVER, VINYL SEAT BOTTOM - GRAY ...............................................................

BUMPER, SEAT, LONG .........................................................................................

1018885-01 ASSEMBLY, ARMREST, PASSENGER ......................................................................

1018885-02 ASSEMBLY, ARMREST, DRIVER ..............................................................................

1018010-01 PLATE, RECEPTACLE BACKING (ELECTRIC VEHICLE ONLY) ..............................

1010434 BARREL, PLASTIC .....................................................................................................

1019639-01 TRIM, SEAT BOTTOM, REAR ....................................................................................

1019640-01 TRIM, SEAT BOTTOM, FRONT .................................................................................

1016777-01 ASSEMBLY, SEAT BACK - WHITE (INCLUDES ITEMS 17 AND 18) .........................

1016777-02 ASSEMBLY, SEAT BACK - BLACK (INCLUDES ITEMS 17 AND 18) ........................

1016777-05 ASSEMBLY, SEAT BACK - GRAY (INCLUDES ITEMS 17 AND 18) ..........................

1016755-02 COVER, VINYL SEAT BACK - WHITE ...................................................................

1016755-04

1016755-06

COVER, VINYL SEAT BACK - BLACK ...................................................................

COVER, VINYL SEAT BACK - GRAY .....................................................................

1016751 CAP, SEAT BACK ...................................................................................................

1019462-01 WASHER, EXTERNAL TOOTH LOCK, 1/4 ................................................................

0008251 SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 .........................................................

1019586-01 BOLT, CARRIAGE, 1/4 - 20 x 3/4 ...............................................................................

1018356-01 NUT, FLANGE, 1/4 - 20 ..............................................................................................

1016723 PANEL, SEAT SUPPORT ...........................................................................................

1019633-01 BOLT, CARRIAGE, 5/16 - 18 x 3/4 .............................................................................

1019634-01 NUT, FLANGE, 5/16 - 18 ............................................................................................

1014387

1014321

1016673

0008796

CAP, CORNER ...........................................................................................................

SCREW, TRUSS TORX HEAD, 1/4 - 14 x 3/4 ............................................................

HOUSING, CORD (ELECTRIC VEHICLE ONLY) .......................................................

SCREW, PHILLIPS HEAD, #7 - 19 x 3/4 (ELECTRIC VEHICLE ONLY) ....................

1

1

1

1

1

1

5

4

5

1

1

1

5

1

1

8

10

1

8

1

1

1

1

5

1

1

1

1

10

1

4

4

2

4

8

10

1

8

1

1

1

1

1

1

1

1

1

5

1

1

1

4

2

4

10

1

4

4

1

1

1

1

5

4

5

1

1

1

5

1

1

2

G

E

Page 2-7

12

1G

1E

2

5

TYPICAL

4 PLACES

6

1

TYPICAL

2 PLACES

4

TYPICAL

2 PLACES

7

3

8

TYPICAL

2 PLACES

BOTTOM OF

SEAT BACK

PANEL

10

TYPICAL 4

PLACES

TYPICAL

2 PLACES

15

16

11

TYPICAL

2 PLACES

12

13

14

Page 2-8

8

18

TYPICAL

4 PLACES

19

9

TYPICAL

2 PLACES

20

18

17

TYPICAL

2 PLACES

14

21

TYPICAL

2 PLACES

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

ITEM PART NO.

1015427

1015391

1015252

1015400

1014471

0000403

1018356-01

1010435

0007473

1015399

0007532

1017976

0000706

0000357

1011990

0008755

0008754

1015507

1015583

1015356

1012303

0008861

TILT BED, HINGE, AND LATCH—CARRYALL I

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

ASSEMBLY, TILT BED AND LATCH, CARRYALL I (INCLUDES ITEMS 1 - 9)............

1 1

SPRING, LATCH EXTENSION ..............................................................................

ASSEMBLY, LATCH WELD ....................................................................................

2

1

HAND GRIP, TILT LATCH .......................................................................................

1 1

INSULATION, BULK, (42" LONG) ..........................................................................

A/R A/R

2

1

SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 ...............................................................

NUT, FLANGED LOCK, 1/4 - 20 ............................................................................

BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................

NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

SCREW, TORX TRUSS HEAD, 5/16 - 18 x 3/4 ......................................................

RIVET, 5/16 ................................................................................................................

SEAL, BED .................................................................................................................

NUT, HEX, 3/18 - 16 ...................................................................................................

4

4

2

6

4

4

1

4

1

4

4

4

2

6

4

4

WASHER, LOCK, 3/8 ..................................................................................................

WASHER, FLAT, 3/8 ...................................................................................................

SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

2

2

4

8

SHIM, TILT BED PIVOT ...............................................................................................

A/R A/R

BUSHING, URETHANE .............................................................................................

4 4

ASSEMBLY, TILT BED HINGE WELD ........................................................................

BUSHING, STEEL ......................................................................................................

2

2

2

2


4

2

2

4

8

4

2

G

E

FOR LATCH PLATE COMPONENTS, SEE PAGE 2 - 11.

Page 2-9

12

1G

1E

17

10

TYPICAL

4 PLACES

1

TYPICAL

2 PLACES

2

3

4

6

TYPICAL

2 PLACES

16

8

9

7

TYPICAL

2 PLACES

5

TYPICAL

4 PLACES

17

15

Page 2-10

11

12

13

TYPICAL

2 PLACES

14

TYPICAL

2 PLACES

7

8

5

6

3

4

1

2

9

10

11

12

13

14

15

16

17

ITEM

LATCH PLATE—CARRYALL I, II, TURF II AND II PLUS

PROP ROD—CARRYALL II, TURF II AND II PLUS

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

ITEMS 1 - 9: CARRYALL I, II, TURF II AND II PLUS

1019586-01 BOLT, CARRIAGE, 1/4 - 20 x 1 ..................................................................................

1015277 PLATE, TILT BED LATCH ...........................................................................................

1016078

1016060

SHIM, LATCH PLATE .................................................................................................

SUPPORT, LATCH PLATE .........................................................................................

4

2

A/R

2

A/R

2

4

2

1018356-01 NUT, FLANGE, 1/4 - 20 ..............................................................................................

1010878 BUMPER, RUBBER ...................................................................................................

0008233

1016201

NUT, NYLON LOCK, 1/4 - 20 .....................................................................................

WASHER, WAVE .........................................................................................................

0000332 WASHER, FLAT, 1/4 ....................................................................................................

1019228-01 KIT, PROP ROD (CARRYALL II, TURF II AND II PLUS) (INCLUDES ITEMS 10 - 17)

0000334

N/A

WASHER, FLAT, 3/8 ...............................................................................................

ROD, PROP ...........................................................................................................

4

2

2

2

2

1

1

1

1

1

2

1

2

2

4

2

0007847

0000332

0008233

1017328

N/A

0001035


WASHER, FLAT, 1/4 ...............................................................................................

NUT, NYLON LOCK, 1/4 - 20 .................................................................................

WASHER, CONVEX, 3/8 .......................................................................................

TRACK, PROP ROD ..............................................................................................

PIN, COTTER, 3/32 x 1 ..........................................................................................

2

1

2

2

1

2

2

1

2

2

1

2

2

G

E

Page 2-11

12

1G

1E

3

TYPICAL

4 PLACES

4

1

TYPICAL

2 PLACES

2

5

6

TYPICAL

4 PLACES

8

9

10

7

TYPICAL

4 PLACES

BOTTOM OF

SEAT BACK

PANEL

12

TYPICAL 4

PLACES

TYPICAL

2 PLACES

17

18

13

14

TYPICAL

4 PLACES

15

16

Page 2-12

6

20

TYPICAL

4 PLACES

21

11

TYPICAL

2 PLACES

22

20

19

TYPICAL

2 PLACES

16

23

TYPICAL

2 PLACES

11

12

13

14

9

10

7

8

5

6

3

4

1

2

19

20

21

22

15

16

17

18

23

ITEM PART NO.

DESCRIPTION

TILT BED, HINGE AND LATCH—

CARRYALL II, TURF II AND II PLUS

QTY

GAS

QTY

ELEC

1 2 3 4

1015429-01 ASSEMBLY, TILT BED, MANUAL LIFT, CARRYALL II, TURF II AND II PLUS ............

(INCLUDES ITEMS 1 - 11)

1015391

1015252

SPRING, LATCH EXTENSION ..............................................................................

ASSEMBLY, LATCH WELD ....................................................................................

0000403

1018356-01

1015400

0007473


NUT, FLANGED LOCK, 1/4 - 20 ............................................................................

HAND GRIP, TILT LATCH .......................................................................................

NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

1010435

1014471

1014471

1014471

1015399

0007532

1017976

0000706

BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................

INSULATION, BULK (4" LONG) .............................................................................


INSULATION, BULK (46" LONG) ...........................................................................


RIVET, 5/16 ................................................................................................................

SEAL, BED .................................................................................................................

NUT, HEX, 3/8 - 16 .....................................................................................................

1

2

1

4

4

1

8

4

A/R

A/R

A/R

4

4

1

4

1

4

A/R

A/R

A/R

1

4

4

4

1

8

4

4

2

1

0000357

1011990

0008755

0008754

1015507

1015583

1015356

1012303

0008861

WASHER, LOCK, 3/8 .................................................................................................

WASHER, FLAT, 3/8 ...................................................................................................


NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

2

2

4

8


A/R A/R


4 4


BUSHING, STEEL ......................................................................................................

2

2

2

2


4

2

2

4

8

4

FOR LATCH PLATE AND PROP ROD COMPONENTS, SEE PAGE 2 - 11.

2

G

E

Page 2-13

12

1G

1E

26

TYPICAL 2

PLACES

27

28

25

TYPICAL 9

PLACES

29

TYPICAL 4

PLACES

30

2

31

20

TYPICAL 2

PLACES

26

VEHICLE

FLATBED

1

4

TYPICAL 2

PLACES

15

19

REF.

18

3

25

TYPICAL 8

PLACES

26

23

TYPICAL 2

PLACES

21

7

22

6

REF.

5

32

24

CLUB CAR

14

7

TYPICAL 2

PLACES

8

9

10

16

17

12

13

6

11

TYPICAL 2

PLACES

19

Page 2-14

27

28

29

30

31

32

23

24

25

26

19

20

21

22

15

16

17

18

11

12

13

14

9

10

7

8

5

6

ITEM

3

4

1

2

PART NO.

1015607

1015412

1015539-01

1015368

1015366

1015245

1010934

1015424

1013317

0007049

1018947-02

1015399

0007473

1014387

1014321

1014415

0000332

0008233

1019634-01

1014513

1014514

1014537

0001241

0007174

0001242

1015400

1015390

0001032

0001231

1010434

1015363

1011990

1015313

DESCRIPTION

CARGO BOX–CARRYALL TURF II

QTY

GAS

QTY

ELEC

1 2 3 4

KIT, CARGO BOX (INCLUDES ITEMS 1 - 32) ...........................................................

FRONT PANEL ASSEMBLY (INCLUDES ITEM 2) ................................................

DECAL, BED LOAD ..........................................................................................

SIDE PANEL ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 5 AND 7 - 18) .......

SIDE PANEL ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 6 - 17

AND 19) ..................................................................................................................

BRACKET, TAILGATE, DRIVER SIDE ..............................................................

BRACKET, TAILGATE, PASSENGER SIDE ......................................................

STUD, FLUSH HEAD ........................................................................................

WASHER, FLAT, 5/16 .......................................................................................

WASHER, LOCK, 5/16 .....................................................................................

NUT, HEX, 5/16 - 18 .........................................................................................

GRIP, HAND ......................................................................................................

SPRING, COMPRESSION ...............................................................................

BUSHING, NYLON ...........................................................................................

ROLL PIN, 1/8 x 1 .............................................................................................

BARREL, PLASTIC (BLACK) ...........................................................................

BUSHING ..........................................................................................................

WASHER, FLAT, 3/8 .........................................................................................

LATCH, DRIVER SIDE ......................................................................................

LATCH, PASSENGER SIDE .............................................................................

SCREW, HEX HEAD CAP, 5/16 - 18 x 1 ................................................................

TAILGATE ASSEMBLY (INCLUDES ITEM 22) ......................................................

DECAL, CLUB CAR TAILGATE ........................................................................

BUSHING, NYLON ................................................................................................

KIT, TAILGATE ANGLE ..........................................................................................


NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

CAP, CORNER .......................................................................................................

SCREW, TORX TRUSS HEAD, #10 - 24 x 3/8 .......................................................

SCREW, TORX TRUSS HEAD, 1/4 - 20 x 3/4 ........................................................

WASHER, FLAT, 1/4 ...............................................................................................

NUT, NYLON LOCK, 1/4 - 20 .................................................................................

NUT, FLANGE LOCK, 5/16 - 18 .............................................................................

1

1

1

1

4

4

2

4

4

4

17

19

2

1

1

2

1

2

2

1

2

2

2

2

2

2

4

4

8

4

1

1

1

1

1

1

1

4

4

2

4

4

4

17

19

2

1

1

2

1

2

2

1

2

2

2

2

2

2

4

4

8

4

1

1

1

2

G

E

Page 2-15

12

1G

1E

TYPICAL 2

PLACES

AT BODY

10

8

TYPICAL 3

PLACES

5 6

7

11

9

TYPICAL 2

PLACES

1

4

TYPICAL 3

PLACES

3

2

13

12

15

14

18

TYPICAL 2

PLACES

AT DOOR

19

16

17

Page 2-16

13

14

15

16

17

18

19

10

11

12

8

9

6

7

1

4

5

2

3

ITEM

ACCESS DOOR AND SIDE DOORS—CARRYALL VI

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

1016914 LATCH, COMPARTMENT DOOR ...............................................................................

2 2

1016891-01 PLATE, LONG BED ACCESS DOOR .........................................................................

1016881 HINGE, LONG BED ACCESS DOOR ........................................................................

1014471

1010435

INSULATION, BULK (8-1/2" LONG) ...........................................................................

BOLT, CARRIAGE, 5/16 - 18 x 1 ................................................................................

1

1

A/R

3

A/R

3

1

1

1017077

0007473

0000403

1013280

0008233

1012285

1016955

1016954

BOLT, CARRIAGE, 5/16 - 18 x 5/8 .............................................................................

NUT, NYLON LOCK, 5/16 - 18 ...................................................................................

SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 ...................................................................

CLIP, ANGLE, CARRYALL ..........................................................................................

NUT, NYLON LOCK, 1/4 - 20 .....................................................................................

SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ..............................................................

ASSEMBLY, COMPARTMENT DOOR (DRIVER SIDE)

(INCLUDES ITEMS 14, 16 - 19) .................................................................................

ASSEMBLY, COMPARTMENT DOOR (PASSENGER SIDE)

(INCLUDES ITEMS 15 - 19) .......................................................................................

2

2

3

6

2

2

1

2

2

3

6

2

2

1

1016918

1016909

0008233

0000403

1016914

1016920

ASSEMBLY, COMPARTMENT DOOR WELD (DRIVER SIDE)...............................

ASSEMBLY, COMPARTMENT DOOR WELD (PASSENGER SIDE) .....................

NUT, NYLON LOCK, 1/4 - 20 .................................................................................


LATCH, COMPARTMENT DOOR ..........................................................................

HINGE, COMPARTMENT DOOR ..........................................................................

1

2

2

1

1

2

2

1

2

2

1

1

2

2

2

G

E

Page 2-17

12

1G

1E

2

TYPICAL 21

PLACES

1

3

4

5

7

6

TYPICAL 2 PLACES AT ITEM 4

3 PLACES AT ITEM 5

8

9

TYPICAL 2

PLACES

10

11

12

13

14

11

21

22

27

26

TYPICAL 2

PLACES

23

24

TYPICAL 2

PLACES

28

18

19

20

25

19

20

TYPICAL

2 PLACES

TYPICAL 2

PLACES

Page 2-18

17

16

15

TYPICAL 2

PLACES

15

16

17

18

11

12

13

14

6

9

10

7

8

23

24

25

26

19

20

21

22

27

28

3

4

1

2

5

ITEM PART NO.

DESCRIPTION

FLAT BED ASSEMBLY—CARRYALL VI

QTY

GAS

QTY

ELEC

1 2 3 4

1016942

1010435

0007473

1016878

1016892

1014471

1016893

1014471

0008755

0008754

1015583

1015507

1012303

1015356

0008861

1011990

0008754

1013872

0000332

0008233

1015727

1013413

1017213

1010878

0001035

1013357

ASSEMBLY, FLAT BED (INCLUDES ITEMS 1 - 8) .....................................................

BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................

NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

FRAME, BED .........................................................................................................

PLATE, FORWARD FLOOR ..................................................................................

1

21

21

1

1

1

ACCESS DOOR, LATCH, AND MOUNTING HARDWARE

(SEE PAGE 2-15)

INSULATION, BULK (20" LONG) ...........................................................................

A/R A/R

21

21

1

1

PLATE, REAR FLOOR ...........................................................................................

1 1


A/R A/R

SCREW, HEX HEAD CAP, 3/8 - 16 x 3-3/8 ................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

2

2

2

2



BUSHING, STEEL ......................................................................................................



WASHER, FLAT, 3/8 ...................................................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

SCREW, HEX HEAD CAP, 1/4 - 20 x 4 ......................................................................

WASHER, FLAT, 1/4 ...................................................................................................

NUT, NYLON LOCK, 1/4 - 20 .....................................................................................

RIVET, POP ................................................................................................................

CLIP, ROD, 3/8 ............................................................................................................

ROD, PROP, LONG BED ............................................................................................

BUMPER, RUBBER ...................................................................................................

PIN, COTTER, 3/32 x 1 ..............................................................................................

RIVET, POP ................................................................................................................

1018370-01 INSULATOR, BATTERY ..............................................................................................

1016201 WASHER, WAVE .........................................................................................................

4

A/R

2

2

4

8

4

2

6

4

1

1

1

2

1

2

4

A/R

2

2

1

2

1

2

1

2

1

1

6

4

4

2

4

8

2

G

E

Page 2-19

12

1G

1E

1

3

4

5

TYPICAL 4

PLACES

6

2

3

6

TYPICAL 16

PLACES

4

7

TYPICAL 8

PLACES

Page 2-20

1

4

5

2

3

6

7

ITEM PART NO.

1016944

1016948

1016943

1010934

0001241

0007473

1016077

DESCRIPTION

FLAT BED TRIM—CARRYALL VI

QTY

GAS

QTY

ELEC

1 2 3 4

TRIM, LONG BED, DRIVER SIDE ..............................................................................

TRIM, LONG BED, PASSENGER SIDE ......................................................................

TRIM, LONG BED, FRONT AND REAR......................................................................

BOLT, HEX HEAD, 5/16 - 18 x 1 ..................................................................................

WASHER, FLAT, 5/16 ..................................................................................................

NUT, NYLON LOCK, 5/16 - 18 ....................................................................................

BRACKET, STAKE SIDE .............................................................................................

1

20

4

1

2

20

8

1

20

4

1

2

20

8

2

G

E

Page 2-21

12

1G

1E

1

2

3

4

3

2

3

4

5

14

15

16

6

13

8

9

17

7

10 12

11

11

TYPICAL 2

PLACES

12

10

9

Page 2-22

12

13

14

15

10

11

8

9

16

17

1

4

5

2

3

6

7

ITEM

REAR COVER—CARRYALL I, II, TURF II AND II PLUS

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

1016679

0000304

1014306

0008233

1015530

1012285

1015445

1013483

1010934

0001241

0007174

0001242

0000705

0000706

0000357

1011990

1011553

1 2 3 4

FENDER, REAR .........................................................................................................


WASHER, FLAT, TYPE B, 1/4 .....................................................................................

NUT, NYLON LOCK, 1/4 - 20 .....................................................................................

TAILSKIRT ..................................................................................................................

SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 .............................................................

KIT, TRAILER HITCH (CARRYALL II, TURF II AND II PLUS)

(INCLUDES ITEMS 8 - 17) .........................................................................................

BRACE, TRAILER HITCH ......................................................................................

SCREW, HEX HEAD CAP, 5/16 - 18 x 1 ................................................................

WASHER, FLAT, 5/16 .............................................................................................

WASHER, LOCK, 5/16 ...........................................................................................

NUT, HEX, 5/16 - 18 ...............................................................................................

SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/4.............................................................

NUT, HEX, 3/8 - 16 .................................................................................................

WASHER, LOCK, 3/8 .............................................................................................

WASHER, FLAT, 3/8 ...............................................................................................

DECAL ...................................................................................................................

2

2

4

2

2

1

1

4

4

2

4

2

8

1

8

8

2

2

8

1

8

8

2

2

2

4

2

2

1

1

4

4

2

4

2

G

E

Page 2-23

12

1G

1E

TYPICAL

2 PLACES

AT EACH FENDER

1

2

3

4

5

TYPICAL

2 PLACES

4

2

1

3

TYPICAL

2 PLACES

AT EACH FENDER

6

12

TYPICAL

2 PLACES

11

11

10

8

9

7

Page 2-24

12

TYPICAL

2 PLACES

9

11

10

10

11

12

8

9

6

7

1

4

5

2

3

ITEM

1014306

0000304

0008233

1015530

1012285

1016679

1017079

1016379

1016875

0007473

1011697

1016876

PART NO.

DESCRIPTION

REAR COVER—CARRYALL VI

QTY

GAS

QTY

ELEC

1 2 3 4

WASHER, FLAT, 1/4 ...................................................................................................


NUT, NYLON LOCK, 1/4 - 20 .....................................................................................

TAILSKIRT ..................................................................................................................

SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ..............................................................

FENDER, REAR .........................................................................................................

KIT, REAR BUMPER (INCLUDES ITEMS 8 - 12) ......................................................

BUMPER, REAR ....................................................................................................

PLATE, MOUNTING, LONG ..................................................................................

NUT, NYLON LOCK, 5/16 - 18 ...............................................................................

WASHER, FLAT, 5/16 .............................................................................................

BOLT, PHILLIPS TRUSS HEAD SHOULDER, 3/8 - 18 x 2 ....................................

4

6

4

1

1

2

1

12

1

2

8

8

4

6

4

1

1

2

1

12

1

2

8

8

2

G

E

Page 2-25

12

1G

1E

Page 2-26

WHEELS AND TIRES

3

G

E

13

1G

1E

Page 3-2

STOP

GO

4

3

1

2

PREMIUM

TREAD

EXTRA

TRACTION

5

2

3

4

2

2

4

4

5

1

2

ITEM PART NO.

DESCRIPTION

WHEELS AND TIRES

QTY

GAS

QTY

ELEC

1 2 3 4

1010984 NUT, LUG ..................................................................................................................

1016514-02 ASSEMBLY, WHITE WHEEL AND TIRE, PREMIUM TREAD, 4-PLY (18 x 8.5 - 8)

(CARRYALL I ONLY) ...................................................................................................

1016514-06 ASSEMBLY, WHITE WHEEL AND TIRE, PREMIUM TREAD, 6-PLY (18 x 8.5 - 8) .....

1016514-07 ASSEMBLY, WHITE WHEEL AND TIRE, EXTRA TRACTION, 6-PLY (18 x 8.5 - 8) ...

1016514-09 ASSEMBLY, WHITE WHEEL AND TIRE (18.5 x 6.5 - 8) (CARRYALL I, II, AND VI) ..

1014771 WHEEL RIM, WHITE (8 INCHES WIDE) ....................................................................

1015672-02 TIRE, UNMOUNTED, PREMIUM TREAD, 4-PLY (18 x 8.5 - 8) (CARRYALL I ONLY)

1017370-02 TIRE, UNMOUNTED, PREMIUM TREAD, 6-PLY (18 x 8.5 - 8) ..................................

1017693-02 TIRE, UNMOUNTED, EXTRA TRACTION, 6-PLY (18 x 8.5 - 8) ................................

0007310 STEM, VALVE .............................................................................................................

16

4

2

2

2

2

2

2

2

4

16

4

2

2

2

2

2

2

2

4

3

G

E

Page 3-3

13

1G

1E

Page 3-4

SAFETY DECALS

4

G

E

1 4

1G

1E

!

WARNING

READ AND FOLLOW THESE WARNINGS AND THE OPERATING

INSTRUCTIONS BEFORE USING VEHICLE. FAILURE TO DO SO CAN

CAUSE SEVERE INJURY OR DEATH.

•

Operation from driver side by authorized persons only

and only in designated areas - not on public roads.

•

DO NOT start vehicle until all occupants (two (2) per seat

maximum) are seated.

•

Remain seated with entire body inside vehicle and hold

on to seat handle or handrail at all times.

•

•

Drive slowly in turns and straight up and down slopes.

Never stand in front of or behind vehicle.

•

DO NOT operate while under the influence of alcohol or

drugs.

•

DO NOT leave children unattended on vehicle at any time.

CCI 1019606-01

DRIVER/PASSENGER

WARNING DECAL

1

KEY SWITCH

DECAL

OFF ON

CARRYALL I, II, AND

TURF II

OFF ON START

CARRYALL II PLUS

2

OPERATING

INSTRUCTIONS DECAL

3

OPERATING INSTRUCTIONS

• Read Owner's Manual and safety warnings located on dash panel prior to driving.

• Study and understand controls.

• Make sure wheels are turned in desired direction.

• Turn key to “ON” position and be sure nothing is in your path.

• While vehicle is stopped, select direction by placing shift lever or switch in desired position:

F – Forward N – Neutral R – Reverse (Buzzer will sound)

• Vehicle will start moving when accelerator pedal is depressed.

• Slowly depress accelerator pedal to increase speed. Park brake will release when accelerator pedal is depressed.

• To stop, release accelerator pedal and depress brake pedal.

• After stopping, firmly depress park brake until it locks.

• Place forward and reverse switch in neutral position.

Turn key “OFF” and remove key when not in use.

CCI 1016216-01

CARRYALL I, II, AND

TURF II




• To start engine:

– Place shift lever in “N”– Neutral position.

– Depress brake pedal.

– Turn key switch to “START” position and release.

• To operate vehicle:

– Make sure wheels are turned in desired direction.

– Be sure nothing is in your path.

– While vehicle is stopped, select vehicle direction by placing shift lever or switch in desired position.


– Park brake will release when accelerator pedal is pushed.

– Slowly push accelerator pedal to increase speed.

– Accelerator pedal must be released to shift vehicle to neutral.

• To stop vehicle:

– Release accelerator pedal and push brake pedal.

– After stopping, firmly push park brake until it locks.

– Turn key to “OFF” position, remove key and place shift lever in straight up neutral position when not in use.

CCI 1016932-01

CARRYALL II PLUS

4

WARNING

Riding in cargo bed can cause severe injury or death.

Do not ride in cargo bed.

CCI 1015539-01

BED LOAD WARNING

DECAL

8

CARRYALL

TURF II

DECAL

7

CARRYALL

DECAL

6

WARNING

Crush area.

Can cause severe injury.

Stay clear when closing bed.

L

A

T

C

H

0

P

E

N

CCI 1015437-01

BED LATCH WARNING DECAL

5

9

VEHICLE LOADING DECAL

VEHICLE

LOADING

Read Owner's Manual and warnings on dash.

•

Vehicle rated capacity - 800 lbs. on level surface only.

Weight to include passengers, cargo bed load, and

gross trailer weight. See Owner's Manual.

•

Maximum cargo load - 300 lbs. Weight to include cargo

bed load and gross trailer weight.

•

Maximum trailer hitch tongue weight - 150 lbs.

CARRYALL I ONLY

•

Cargo should be evenly spread over the floor of the

cargo bed as far forward as possible and secured.

•

For vehicle stability, when fully loaded, drive slowly

and avoid stopping on or backing down steep hills.

•

Avoid top heavy loads. See Owner's Manual.

•

When driving on uneven terrain or down steep hills,

reduce speed and load.

CCI 1019601-01

WARNING

CRUSH AREA

STAY CLEAR

CCI 1016094-01

CRUSH AREA

DECAL

VEHICLE

LOADING


•




•


bed load and gross trailer weight.

•


CARRYALL II, TURF II, AND II PLUS

•



•



•

Avoid top heavy loads. See Owner's Manual.

•



CCI 1019602-01

Page 4-2

7

7

7

7

6

7

4

5

1

3

3

2

2

7

8

7

7

9

9

ITEM PART NO.

DESCRIPTION

SAFETY DECALS—

CARRYALL I, II, TURF II, AND II PLUS

QTY

GAS

QTY

ELEC

1 2 3 4

1019606-01 DECAL, DRIVER/PASSENGER WARNING ...............................................................

1018251-01 DECAL, KEY SWITCH (CARRYALL I, II, AND TURF II) ............................................

1018251-02 DECAL, KEY SWITCH (CARRYALL II PLUS ONLY) ..................................................

1016216-01 DECAL, OPERATING INSTRUCTIONS (CARRYALL I, II, AND TURF II) ..................

1016932-01 DECAL, OPERATING INSTRUCTIONS (CARRYALL II PLUS ONLY) ......................

1015539-01 DECAL, BED LOAD WARNING .................................................................................

1016094-01 DECAL, CRUSH AREA ..............................................................................................

1015437-01 DECAL, BED/LATCH WARNING ................................................................................

1015397 DECAL, CARRYALL I (DRIVER SIDE) .......................................................................

1015396

1015394

1015395

1016086

DECAL, CARRYALL I (PASSENGER SIDE) ..............................................................

DECAL, CARRYALL II (DRIVER SIDE) ......................................................................

DECAL, CARRYALL II (PASSENGER SIDE) .............................................................

DECAL, CARRYALL II PLUS (DRIVER SIDE) ...........................................................

1016085 DECAL, CARRYALL II PLUS (PASSENGER SIDE) ...................................................

1019725-02 DECAL, CARRYALL TURF II (GREEN STRIPE) (DRIVER SIDE) .............................

1019725-01 DECAL, CARRYALL TURF II (GREEN STRIPE) (PASSENGER SIDE) .....................

1019737-01 DECAL, CARRYALL TURF II ......................................................................................

1019601-01 DECAL, VEHICLE LOADING (CARRYALL I ONLY) ...................................................

1019602-01 DECAL, VEHICLE LOADING (CARRYALL II, TURF II, AND II PLUS) .......................

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

4

G

E

Page 4-3

1 4

1G

1E

!

DANGER / POISON

SHIELD

EYES

EXPLOSIVE

GASES

CAN CAUSE

BLINDNESS OR INJURY

NO

• SPARKS

• FLAMES

• SMOKING

SULFURIC

ACID

CAN CAUSE

BLINDNESS OR

SEVERE BURNS

FLUSH EYES

IMMEDIATELY

WITH WATER

GET

MEDICAL

HELP

FAST

KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL

BATTERY DANGER DECAL

1

ELECTRIC

VEHICLE

LOCATION OF I/R

DECAL FOR

CARRYALL TURF II

ONLY

CARRY

ALL

3

GASOLINE DANGER DECAL

2

INGERSOLL-RAND

DECAL

POTENTIOMETER CAUTION DECAL

(ON WIPER SWITCH COVER)

4

(CARRYALL I ONLY)

HOT MANIFOLD AND

MUFFLER DECAL

WARNING

CAN CAUSE SEVERE INJURY

Rotating parts

HOT manifold & muffler

KEEP CLEAR

CCI 1019605-01

(ON STARTER/GENERATOR

AND ENGINE)

5

GASOLINE

VEHICLE

PERIODIC SERVICE

SCHEDULE DECAL

8

CARRY

ALL

7

FRAME GROUND WARNING DECAL

6

TRAILER HITCH

DECAL

NOTICE

MAXIMUM TONGUE

WEIGHT - 150 lbs.

CCI 1011553

(ON FRAME)

(ON INTAKE BOX)

Page 4-4

1

4

5

2

3

6

7

8

ITEM PART NO.

DESCRIPTION


CARRYALL I, II, TURF II, AND II PLUS

QTY

GAS

QTY

ELEC

1 2 3 4

1013677 DECAL, BATTERY DANGER/POISON ......................................................................

1019219-01 DECAL, INGERSOLL-RAND ......................................................................................

1016109-01 DECAL, POTENTIOMETER CAUTION (CARRYALL I ONLY) ....................................

1015476-01 DECAL, GASOLINE DANGER ...................................................................................

1019605-01 DECAL, HOT MANIFOLD AND MUFFLER ................................................................

1011553 DECAL, TRAILER HITCH (CARRYALL II, TURF II AND II PLUS) .............................

1019152-01 DECAL, FRAME GROUND ........................................................................................

1019443-01 DECAL, PERIODIC SERVICE SCHEDULE ...............................................................

2

1

1

1

1

2

1

2

1

1

4

G

E

Page 4-5

1 4

1G

1E

WARNING

READ AND FOLLOW THESE WARNINGS AND THE OPERATING

INSTRUCTIONS BEFORE USING VEHICLE. FAILURE TO DO SO CAN

CAUSE SEVERE INJURY OR DEATH.

•

Operation from driver side by authorized persons only

and only in designated areas - not on public roads.

•

DO NOT start vehicle until all occupants (two (2) per seat

maximum) are seated.

•

Remain seated with entire body inside vehicle and hold

on to seat handle or handrail at all times.

•

Drive slowly in turns and straight up and down slopes.

Never stand in front of or behind vehicle.

•

•

•

DO NOT operate while under the influence of alcohol or

drugs.

DO NOT leave children unattended on vehicle at any time.

CCI 1019606-01

DRIVER/PASSENGER

WARNING DECAL

1

KEY SWITCH

DECAL

OFF ON START

GASOLINE VEHICLE

OFF ON

ELECTRIC VEHICLE

2

OPERATING

INSTRUCTIONS DECAL




• Make sure wheels are turned in desired direction.

• Turn key to “ON” position and be sure nothing is in your path.

• While vehicle is stopped, select direction by placing shift lever or switch in desired position:


• Vehicle will start moving when accelerator pedal is depressed.

• Slowly depress accelerator pedal to increase speed. Park brake will release when accelerator pedal is depressed.

• To stop, release accelerator pedal and depress brake pedal.

• After stopping, firmly depress park brake until it locks.

• Place forward and reverse switch in neutral position.

Turn key “OFF” and remove key when not in use.

CCI 1016216-01

ELECTRIC VEHICLE

3




• To start engine:

– Place shift lever in “N”– Neutral position.

– Depress brake pedal.

– Turn key switch to “START” position and release.

• To operate vehicle:

– Make sure wheels are turned in desired direction.

– Be sure nothing is in your path.

– While vehicle is stopped, select vehicle direction by placing shift lever or switch in desired position.


– Park brake will release when accelerator pedal is pushed.

– Slowly push accelerator pedal to increase speed.

– Accelerator pedal must be released to shift vehicle to neutral.

• To stop vehicle:

– Release accelerator pedal and push brake pedal.

– After stopping, firmly push park brake until it locks.

– Turn key to “OFF” position, remove key and place shift lever in straight up neutral position when not in use.

CCI 1016932-01

GASOLINE VEHICLE

5

VEHICLE LOADING DECAL

VEHICLE

LOADING


•




•


bed load (500 lbs. MAX) and gross trailer weight.

•


•



•



• Avoid top heavy loads. See Owner's Manual.

•



CCI 1019600-01

Page 4-6

WARNING

CRUSH AREA

4

STAY CLEAR

CCI 1016094-01

CRUSH AREA

DECAL

1

3

3

2

2

4

5

ITEM PART NO.

DESCRIPTION


CARRYALL VI

QTY

GAS

QTY

ELEC

1 2 3 4

1019606-01 DECAL, DRIVER/PASSENGER WARNING ...............................................................

1018251-01 DECAL, KEY SWITCH ...............................................................................................

1018251-02 DECAL, KEY SWITCH ...............................................................................................

1016216-01 DECAL, OPERATING INSTRUCTIONS .....................................................................

1016932-01 DECAL, OPERATING INSTRUCTIONS .....................................................................

1016094-01 DECAL, CRUSH AREA ..............................................................................................

1019600-01 DECAL, VEHICLE LOADING .....................................................................................

1

1

1

2

1

1

1

1

2

1

4

G

E

Page 4-7

1 4

1G

1E

ELECTRICAL COMPONENT

MOUNTING PLATE NOTICE

(ON PLATE)

ELECTRICAL COMPONENT

COVER CAUTION DECAL

(ON COVER)

2

1

!

DANGER / POISON

SHIELD

EYES

EXPLOSIVE

GASES

BLINDNESS OR INJURY

NO

• SPARKS

• FLAMES

• SMOKING

SULFURIC

ACID

CAN CAUSE

BLINDNESS OR

SEVERE BURNS

FLUSH EYES

IMMEDIATELY

WITH WATER

GET

MEDICAL

HELP

FAST

KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL

BATTERY DANGER DECAL

(ON FRAME)

3

BED LOAD

WARNING DECAL

4

ELECTRIC

VEHICLE

CARR

YALL

VI

SIDE FRONT

DECAL

9

INGERSOLL-RAND

DECAL

8

6

7

CARRYALL VI

DECAL

GASOLINE

VEHICLE

5

BED BOLT

WARNING DECAL

GASOLINE DANGER DECAL

(ON FRAME ADJACENT

TO FUEL TANK)

10

11

HOT MANIFOLD AND

MUFFLER DECAL

CARR

YALL

VI

(ON

STARTER/GENERATOR

AND ENGINE)

13

PERIODIC SERVICE

SCHEDULE DECAL

(ON INTAKE BOX)

Page 4-8

12

FRAME GROUND WARNING DECAL

(ON FRAME)

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

DESCRIPTION


CARRYALL VI

QTY

GAS

QTY

ELEC

1 2 3 4

1019646-01 DECAL, NO GROUND ...............................................................................................

1019315-01 DECAL, COMPONENT COVER .................................................................................

1013677 DECAL, BATTERY DANGER/POISON ......................................................................

1015539-01 DECAL, BED LOAD ...................................................................................................

1017078-01 DECAL, BED BOLT ....................................................................................................

1016971-02 DECAL, CARRYALL VI (DRIVER SIDE) .....................................................................

1016971-01 DECAL, CARRYALL VI (PASSENGER SIDE) ............................................................

1019219-01 DECAL, INGERSOLL-RAND ......................................................................................

1016757 DECAL, SIDE PANEL .................................................................................................

1015476-01 DECAL, GASOLINE DANGER ...................................................................................

1019605-01 DECAL, HOT MANIFOLD AND MUFFLER ................................................................

1019152-01 DECAL, FRAME GROUND WARNING ......................................................................

1019443-01 DECAL, PERIODIC SERVICE SCHEDULE ...............................................................

2

4

1

1

1

1

1

1

1

2

1

1

1

1

1

2

4

1

1

4

G

E

Page 4-9

1 4

1G

1E

Page 4-10

BRAKES, PEDAL,

AND CABLE ASSEMBLIES

5

G

E

15

1G

1E

6

15

8

TYPICAL 4

PLACES

11

8

10

TYPICAL 4

PLACES

9

4

3

2

7

TYPICAL 2

PLACES

1

12

6

7

TYPICAL 2

PLACES

5

13

16

14

14

ELECTRIC

VEHICLE

GASOLINE

VEHICLE

SEE REAR SUSPENSION -

SECTION 6 FOR MOUNTING

Page 5-2

1

11

12

13

14

9

10

8

9

14

15

16

6

7

4

5

2

3

1

2

ITEM PART NO.

REAR BRAKE ASSEMBLY, SELF-ADJUSTING—

CARRYALL I

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

1018233-01 CLUSTER, PASSENGER SIDE BRAKE (INCLUDES ITEMS 1 - 9) ..........................

1018233-02 CLUSTER, DRIVER SIDE BRAKE (INCLUDES ITEMS 1 - 9) ...................................

1018240-01 ASSEMBLY, BACKING PLATE, PASSENGER SIDE

(INCLUDES ITEMS 2, 3 AND 4) ............................................................................

1018240-02

1018165-01

1018165-02

1018239-01

1018238-01

1010850

1018232-01

1011466

ASSEMBLY, BACKING PLATE, DRIVER SIDE (INCLUDES ITEMS 2, 3 AND 4) ..

MECHANISM, ADJUSTING, PASSENGER SIDE ............................................

MECHANISM, ADJUSTING, DRIVER SIDE .....................................................

WASHER ..........................................................................................................

WASHER, PLATE .............................................................................................

COVER, DUST .......................................................................................................

PACKAGE, BRAKE SHOE (FOUR PIECES) .........................................................

KIT, SHOE RETAINER (FOUR PIECES) ...............................................................

1018163-01

1018155-01

1018155-02

1013924

PACKAGE, BRAKE SPRING (FOUR PIECES) ......................................................

ASSEMBLY, LEVER, PASSENGER SIDE ..............................................................

ASSEMBLY, LEVER, DRIVER SIDE ......................................................................

NUT, HEX HEAD LOCK, GRADE 8, 5/16 - 24 ...........................................................

1014153

1010829

BOLT, BRAKE CLUSTER MOUNTING ......................................................................

PIN, CLEVIS, 5/16 ......................................................................................................

0001035 PIN, COTTER, 3/32 x 1 ..............................................................................................

1019008-01 HANGER, BRAKE CABLE (GASOLINE VEHICLE ONLY) .........................................

1013207 HANGER, BRAKE CABLE (ELECTRIC VEHICLE ONLY) ..........................................

1017911-01 DRUM, BRAKE ...........................................................................................................

1011779 E-CLIP, 1/2 ..................................................................................................................

1

1

2

2

1

1

2

2

2

1

8

1

1

1

1

1

1

2

2

8

2

1

1

1

1

1

1

8

1

1

1

1

1

1

8

2

2

1

1

1

1

1

5

G

E

Page 5-3

15

1G

1E

7

6

3

8

9

TYPICAL 2

PLACES

4

5

19

TYPICAL 4

PLACES

10

12

13

21

20

TYPICAL 4

PLACES

2

1

TYPICAL 2

PLACES

11

14

FRONT OF

VEHICLE

TYPICAL 2

PLACES

11

10

16

17

18

15

22

SEE REAR SUSPENSION

SECTION 5 FOR MOUNTING

Page 5-4

11

12

13

14

9

10

7

8

5

6

3

4

1

1

2

19

20

21

22

15

16

17

18

ITEM

REAR BRAKE ASSEMBLY, MANUALLY ADJUSTED—

CARRYALL II, TURF II, II PLUS AND VI

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

1016573

1016557

1011494

1011154

1011465

1011467

1011114

0000451

N/A

N/A

N/A

1011303

1011463-02

1011466

1011464

N/A

1010850

1011403

1010829

0001035

1011779

CLUSTER, PASSENGER SIDE BRAKE, WITHOUT BRAKE DRUM

(INCLUDES ITEMS 1 - 14) .........................................................................................

CLUSTER, DRIVER SIDE BRAKE, WITHOUT BRAKE DRUM

(INCLUDES ITEMS 1 - 14) .........................................................................................

PLATE, BACKING, DRIVER SIDE .........................................................................

PLATE, BACKING, PASSENGER SIDE .................................................................

KIT, BRAKE ACTUATOR ........................................................................................

KIT, ANCHOR BODY (INCLUDES ITEMS 4 - 9) ....................................................

NUT, M6 x 1 ......................................................................................................

WASHER, LOCK, 1/4 .......................................................................................

PISTON, ANCHOR ...........................................................................................

BOLT, ADJUSTMENT .......................................................................................

BODY, ANCHOR ...............................................................................................

CAP, ADJUSTMENT BOLT ...............................................................................




ARM, BRAKE LEVER ............................................................................................

COVER, DUST .......................................................................................................

KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEMS 16, 17 AND 18) ...........

PIN, CLEVIS, 5/16 .................................................................................................

PIN, COTTER, 3/32 x 1 ..........................................................................................

E-CLIP, 1/2 .............................................................................................................

1013924

1014153

NUT, CONE LOCK, GRADE 8, 5/16 - 24 ...................................................................

BOLT, BRAKE CLUSTER MOUNTING ......................................................................

1017911-01 DRUM, BRAKE ...........................................................................................................

1013207 HANGER, BRAKE CABLE .........................................................................................

1 1

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

2

2

8

8

2

2

2

2

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

2

2

8

8

2

2

2

2

5

G

E

Page 5-5

15

1G

1E

13

30

22

23

12

TYPICAL

4 PLACES

21

20

10

14

17

18

19

4 PLACES

5

16

24

15

31

TYPICAL

2 PLACES

33

32

30

17

29

25

1

2

3

26

TYPICAL

2 PLACES

27

28

TYPICAL

4 PLACES

4

5

11

2

9

TYPICAL

2 PLACES

8

6

Page 5-6

FLOORBOARD

REMOVED

FOR CLARITY

7

TYPICAL

2 PLACES

10

11

12

13

8

9

6

7

14

14

15

16

1

4

5

2

3

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

ITEM PART NO.

BRAKE PEDAL AND CABLE ASSEMBLY—

VEHICLE WITH 2-WHEEL BRAKING

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

0001242 NUT, HEX, 5/16 - 18 ...................................................................................................

1018653-01 SPACER, EQUALIZER ...............................................................................................

1017211 KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEM 4) ...................................

N/A

0007473

PIN, EQUALIZER PIVOT .......................................................................................

NUT, NYLON LOCK, 5/16 - 18 ...................................................................................

1011403

1011779

0001035

1010829

KIT, BRAKE CABLE, REAR (INCLUDES ITEMS 7 - 9) ..............................................

E-CLIP, 1/2 .............................................................................................................

PIN, COTTER, 3/32 x 1 ..........................................................................................

PIN, CLEVIS, 5/16 .................................................................................................

1019540-01 KIT, BRAKE PEDAL (INCLUDES ITEMS 11 - 16, 19 AND 32) ..................................

1013531 SPRING, BRAKE RETURN ...................................................................................

0007716

1013869

SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 ....................................

PAD, BRAKE PEDAL ..............................................................................................

1019531-01

1019531-02

1019530-01

0007473

ROD, EQUALIZER (CARRYALL I ONLY) ...............................................................

ROD, EQUALIZER (CARRYALL II ONLY) ..............................................................

BOLT, HEX HEAD SHOULDER, 3/8 x 1 ................................................................

NUT, NYLON LOCK, 5/16 - 18 ..............................................................................

1011877-02 KIT, PARK BRAKE LATCH (INCLUDES ITEMS 17 - 21

AND ITEM 25 ON PAGE 5-13) ...................................................................................

N/A

1017029

ROD AND PAWL .....................................................................................................

PIN, COTTER, 7/64 x 1/2 .......................................................................................

1010877

1010805

1010932

1010933

1010927

1010878

0001028

1011402

NUT, PUSH, 5/16 ...................................................................................................

SLEEVE, PARK BRAKE ROD ................................................................................

JOINT, BALL, 1/4 - 28 ............................................................................................

SPRING, PARK BRAKE TORSION ............................................................................

SPACER, PARK BRAKE .............................................................................................

BUMPER, RUBBER ...................................................................................................

NUT, HEX, 1/4 - 20 .....................................................................................................

PACKAGE, BRAKE MOUNTING BLOCK (CONTAINS UPPER AND LOWER

FOR LEFT AND RIGHT SIDES) ................................................................................

WASHER, FLAT, 5/16 .................................................................................................

SCREW, HEX HEAD CAP, 5/16 - 18 x 2 1/2 ..............................................................

0001241

1010921

1011418

0001032

0007716

1013876

1013870

KIT, PARK BRAKE PEDAL (INCLUDES ITEMS 30 - 33) ...........................................

BUSHING, NYLON ................................................................................................

SCREW, SLOTTED HEX WASHER HEAD, #10 -16 x 1/2 .....................................

NUT, PUSH, 3/8 .....................................................................................................

PAD, PARK BRAKE ................................................................................................

2

1

1

2

1

4

4

1

4

1

1

1

2

2

2

2

1

1

1

1

1

1

5

2

1

2

1

1

2

1

4

4

1

4

1

1

1

2

2

2

2

1

1

1

1

1

1

5

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

5

G

E

Page 5-7

15

1G

1E

FLOORBOARD

REMOVED FOR

CLARITY

11

33

25

26

13

TYPICAL

4 PLACES

24

23

STOP TYPICAL

4 PLACES

5

15

20

14

21

22

27

16

32

34

TYPICAL

2 PLACES

36

35

33

20

28

1

2

3

18

19

29

TYPICAL

2 PLACES

30

31

TYPICAL

4 PLACES

4

5

12

2

17

7

8

TYPICAL

2 PLACES

10

9

TYPICAL

2 PLACES

6

Page 5-8

10

11

12

13

8

9

6

7

1

4

5

2

3

14

15

16

17

18

19

34

35

36

30

31

32

33

24

25

26

27

20

21

22

23

28

29

ITEM PART NO.

BRAKE PEDAL AND CABLE ASSEMBLY—


DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

0001242 NUT, HEX, 5/16 - 18 ...................................................................................................

1018653-01 SPACER, EQUALIZER ...............................................................................................

1017211 KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEM 4) ...................................

N/A

0007473

PIN, EQUALIZER PIVOT .......................................................................................

NUT, NYLON LOCK, 5/16 - 18 ...................................................................................

1011403 KIT, BRAKE CABLE, REAR (INCLUDES ITEMS 8 - 10) ............................................

1018746-01 KIT, BRAKE CABLE, FRONT (INCLUDES ITEMS 8 - 10) .........................................

1011779

0001035

E-CLIP, 1/2 .............................................................................................................

PIN, COTTER, 3/32 x 1 ..........................................................................................

1010829 PIN, CLEVIS, 5/16 .................................................................................................

1019540-01 KIT, BRAKE PEDAL (INCLUDES ITEMS 12 - 18, 22 AND 35) ..................................

1013531

0007716

SPRING, BRAKE RETURN ...................................................................................


1013869

1019530-01

0007473

1019531-01

PAD, BRAKE PEDAL ..............................................................................................

BOLT, HEX HEAD SHOULDER, 3/8 x 1 ................................................................

NUT, NYLON LOCK, 5/16 - 18 ..............................................................................

ROD, EQUALIZER, FRONT ...................................................................................

1019531-02 ROD, EQUALIZER, REAR (CARRYALL II AND II PLUS) ......................................

1019531-03 ROD, EQUALIZER, REAR (CARRYALL VI ) ...............................................................

1011877-02 KIT, PARK BRAKE LATCH (INCLUDES ITEMS 20 - 24

AND ITEM 25 ON PAGE 5-13) ...................................................................................

N/A

1017029

1010877

1010805

1010932

1010933

1010927

1010878

0001028

1011402

ROD AND PAWL .....................................................................................................

PIN, COTTER, 7/64 x 1/2 .......................................................................................

NUT, PUSH, 5/16 ...................................................................................................

SLEEVE, PARK BRAKE ROD ................................................................................

JOINT, BALL, 1/4 - 28 ............................................................................................

SPRING, PARK BRAKE TORSION ............................................................................

SPACER, PARK BRAKE .............................................................................................

BUMPER, RUBBER ...................................................................................................

NUT, HEX, 1/4 - 20 .....................................................................................................

PACKAGE, BRAKE MOUNTING BLOCK (CONTAINS UPPER AND LOWER

FOR LEFT AND RIGHT SIDES) ................................................................................

0001241

1010921

1011418

0001032

0007716

1013876

1013870

WASHER, FLAT, 5/16 .................................................................................................

SCREW, HEX HEAD CAP, 5/16 - 18 x 2 1/2 ..............................................................

KIT, PARK BRAKE PEDAL (INCLUDES ITEMS 33 - 36) ...........................................

BUSHING, NYLON ................................................................................................

SCREW, SLOTTED HEX WASHER HEAD, #10 -16 x 1/2 .....................................

NUT, PUSH, 3/8 .....................................................................................................

PAD, PARK BRAKE ................................................................................................

1

1

2

4

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

2

1

2

2

2

2

1

1

5

2

1

2

1

1

2

1

1

1

1

2

4

4

2

1

1

1

4

2

1

2

2

2

2

1

1

5

2

1

2

1

1

2

1

1

5

G

E

Page 5-9

15

1G

1E

Page 5-10

11

12

13

14

9

10

7

8

5

6

3

4

1

1

2

19

20

21

22

15

16

17

18

23

ITEM PART NO.

DESCRIPTION

FRONT BRAKE ASSEMBLY—


QTY

GAS

QTY

ELEC

1 2 3 4

1016573

1016557

1011154

1011494

1011465

1011467

1011114

0000451

N/A

N/A

N/A

1011303

1011463-02

1011466

1011464

N/A

1010850

CLUSTER, PASSENGER SIDE BRAKE, WITHOUT BRAKE DRUM

(INCLUDES ITEMS 1 - 14) ........................................................................................

CLUSTER, DRIVER SIDE BRAKE, WITHOUT BRAKE DRUM

(INCLUDES ITEMS 1 - 14) .........................................................................................

PLATE, BACKING, PASSENGER SIDE .................................................................

PLATE, BACKING, DRIVER SIDE .........................................................................

KIT, BRAKE ACTUATOR ........................................................................................

KIT, ANCHOR BODY (INCLUDES ITEMS 4 - 9) ....................................................

NUT, M6 x 1 ......................................................................................................

WASHER, LOCK, 1/4 .......................................................................................

PISTON, ANCHOR ...........................................................................................

BOLT, ADJUSTMENT .......................................................................................

BODY, ANCHOR ...............................................................................................

CAP, ADJUSTMENT BOLT ...............................................................................




ARM, BRAKE LEVER ............................................................................................

COVER, DUST .......................................................................................................

1018746-01 KIT, BRAKE CABLE, FRONT (INCLUDES ITEMS 16, 17 AND 18) ...........................

1010829 PIN, CLEVIS, 5/16 .................................................................................................

0001035

1011779

PIN, COTTER, 3/32 x 1 ..........................................................................................

E-CLIP, 1/2 .............................................................................................................

1018727-01 NUT, HEX, 5/16 - 24 ...................................................................................................

0007174 WASHER, LOCK, 5/16 x 24 .......................................................................................

1018690-01 WASHER, CONE ........................................................................................................

1017232 BOLT, HEX HEAD, 5/16 - 24 x 1 .................................................................................

1011137 DRUM, BRAKE ...........................................................................................................

1 1

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

8

8

8

8

2

2

2

2

2

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

8

8

8

8

2

2

2

2

2

5

G

E

Page 5-11

15

1G

1E

3

TYPICAL

4 PLACES

4

5

1

G

O

2

6

5

7

9

8

19

18

17

10

11

12

13

14

15 16

17

18

19

TYPICAL

4 PLACES

22

21

23

20

TYPICAL

4 PLACES

24

7

25

23

OFF ON

Page 5-12

10

11

12

13

8

9

6

7

14

15

16

17

1

4

5

2

3

17

17

17

18

19

20

21

22

23

24

ITEM

ACCELERATOR PEDAL ASSEMBLY—

ELECTRIC CARRYALL I AND ALL GASOLINE VEHICLES

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

25

1 2 3 4

1017696

1013871

0007716

0001624

0000334

SUB-ASSEMBLY, ACCELERATOR PEDAL (INCLUDES ITEMS 2 AND 3) ...............

PAD, PEDAL ...........................................................................................................


SCREW, HEX CAP, 3/8 - 16 x 1 1/2 ...........................................................................

WASHER, FLAT, 3/8 ...................................................................................................

1017325

0008754

ASSEMBLY, ACCELERATOR PIVOT ROD ................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

1018188-01 STUD, BALL ...............................................................................................................

1017424 BEARING, PIVOT SUPPORT .....................................................................................

1019669-01 NUT, FLANGE, 1/4 - 28 ..............................................................................................

1018174-01 RETAINER, SPRING ..................................................................................................

1017962-01 SPRING, RETURN .....................................................................................................

1017378 CUP, SPRING .............................................................................................................

1017380

0001241

BUMPER, RETURN SPRING ....................................................................................

WASHER, FLAT, 5/16 .................................................................................................

0007473 NUT, NYLON LOCK, 5/16 - 18 ...................................................................................

1018719-01 ASSEMBLY, ACCELERATOR ROD (ELECTRIC CARRYALL I ONLY)

(INCLUDES ITEMS 18 AND 19) ...............................................................................

1019124-01 ASSEMBLY, ACCELERATOR ROD (GASOLINE CARRYALL I ONLY)

(INCLUDES ITEMS 18 AND 19) ................................................................................

1018220-01 ASSEMBLY, ACCELERATOR ROD (GASOLINE CARRYALL II, TURF II

AND II PLUS) (INCLUDES ITEMS 18 AND 19) ........................................................

1016747-02 ASSEMBLY, ACCELERATOR ROD (GASOLINE CARRYALL VI ONLY)

(INCLUDES ITEMS 18 AND 19) ................................................................................

1011084 NUT, UNF HEX JAM, 1/4 - 28 ...............................................................................

1011734

1011700

0008233

1014007

JOINT, SPRING-LOADED BALL ...........................................................................

SPACER ....................................................................................................................

NUT, NYLON LOCK, 1/4 - 20 .....................................................................................


1011694 SUPPORT, ACCELERATOR PIVOT ROD ..................................................................

1018619-01 SCREW, HEX CAP, 1/4 - 20 x 1 1/8 ...........................................................................

1011877-02 KIT, PARK BRAKE LATCH (INCLUDES ITEM 25 AND ITEMS 17 - 21 ON

PAGE 5-7) ...................................................................................................................

N/A ASSEMBLY, RACHET ............................................................................................

1

1

4

4

2

1

1

2

2

4

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

4

2

4

4

2

1

2

4

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

4

5

G

E

Page 5-13

15

1G

1E

3

TYPICAL

4 PLACES

G

O

2

6

5

24

8

10

11

4

5

1

9

8

12

13

17

16

TYPICAL

4 PLACES

18

19

TYPICAL

4 PLACES

22

14

25

7

18

15

TYPICAL

2 PLACES

REFERENCE

CONTINUOUSLY

VARIABLE POTENTIOMETER—

SECTION 13

20

24

REFERENCE

WIRE HARNESS—

SECTION 13 23

21

Page 5-14

ITEM

10

11

12

13

8

9

6

7

1

4

5

2

3

18

19

20

21

14

15

16

17

22

23

24

25

PART NO.

DESCRIPTION

ACCELERATOR PEDAL ASSEMBLY—

ELECTRIC CARRYALL II AND VI

QTY

GAS

QTY

ELEC

1 2 3 4

1017696

1013871

0007716

0001624

0000334

SUB-ASSEMBLY, ACCELERATOR PEDAL (INCLUDES ITEMS 2 AND 3) ...............

PAD, PEDAL ...........................................................................................................


SCREW, HEX CAP, 3/8 - 16 x 1 1/2 ...........................................................................

WASHER, FLAT, 3/8 ...................................................................................................

1017325

0007473

ASSEMBLY, ACCELERATOR PIVOT ROD ................................................................

NUT, NYLON LOCK, 5/16 - 18 ...................................................................................

1018620-01 SCREW, HEX HEAD CAP, 1/4 - 20 x 1 3/8 ................................................................

1017424 BEARING, PIVOT SUPPORT .....................................................................................

1015661 NUT, FLANGE LOCK, 1/4 - 20 ...................................................................................

1018174-01 RETAINER, SPRING ..................................................................................................

1017962-01 SPRING, RETURN .....................................................................................................

1017378 CUP, SPRING .............................................................................................................

1017380

1017400

BUMPER, RETURN SPRING ....................................................................................

LEVER, ACTUATOR ...................................................................................................

1018042-01 WASHER, PLASTIC, 1/2 ............................................................................................

1017743 COVER, ACCELERATOR ...........................................................................................

0008233

1014007

NUT, NYLON LOCK, 1/4 - 20 .....................................................................................


1018043-01 SCREW, HI-LO HEX HEAD, #8 - 18 x 1/2 ..................................................................

1011694 SUPPORT, ACCELERATOR PIVOT ROD ..................................................................

1018619-01 SCREW, HEX CAP, 1/4 - 20 x 1 1/8 ...........................................................................

1011877-02 KIT, PARK BRAKE LATCH (INCLUDES ITEM 23 AND ITEMS 17 - 21 ON

N/A

PAGE 5-7) ...................................................................................................................

ASSEMBLY, RATCHET ..........................................................................................

0008754

0001241

NUT, NYLON LOCK, 3/8 x 16 .....................................................................................

WASHER, FLAT, 5/16 .................................................................................................

2

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

4

2

1

5

4

1

1

1

1

4

5

G

E

Page 5-15

15

1G

1E

Page 5-16

STEERING,

FRONT AND REAR SUSPENSION

6

G

E

16

1G

1E

31

28

29

27

25

21

18

22

17

23

5

20

19

9

7

TYPICAL 2

PLACES

24

30

21

26

12 15

17

19

14

16

18

TYPICAL 2

PLACES

7

8

20

13

24

11

10

6

TYPICAL 2

PLACES

2

TYPICAL

3 PLACES

3

4

1

Page 6-2

26

27

27

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM

28

29

30

31

PART NO.

DESCRIPTION

STEERING COLUMN

QTY

GAS

QTY

ELEC

1 2 3 4

1013861 JOINT, COMPOUND STEERING (INCLUDES ITEMS 2 AND 3) ...............................

1017226

0007174

SCREW, HEX HEAD CAP, M8 x 1.25 x 30MM ......................................................

WASHER, LOCK, 5/16 ...........................................................................................

1019848-01 KIT, STEERING COLUMN, MOUNTING BRACKET ..................................................

1016663 SCREW, PHILLIPS, TYPE A, #12 - 11 x 5/8 ..............................................................

1016269

0000334

1016183

0008754

1014288

1011697

1012499

1016181

SCREW, HEX WASHER HEAD THREAD FORMING, 5/16 - 18 x 2 ..........................

WASHER, FLAT, 3/8 ...................................................................................................


NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

SCREW, HEX WASHER HEAD THREAD FORMING, 5/16 - 18 x 3/4 .......................

WASHER, FLAT, 5/16 .................................................................................................

BOOT, STEERING COLUMN .....................................................................................

ASSEMBLY, STEERING COLUMN (INCLUDES ITEMS 14 - 23) ..............................

1012605

1012604

1014217

1014125

1014213

1014126

1015545

1016622

RING, RETAINING .................................................................................................

WASHER, STEEL, 5/8 ...........................................................................................

SPRING, COMPRESSION ....................................................................................

WEDGE .................................................................................................................

ASSEMBLY, BEARING ..........................................................................................

SEAT, BEARING ....................................................................................................

SHAFT, STEERING COLUMN ...............................................................................

COLUMN, ALUMINUM STEERING .......................................................................

1014214

1014211

1016263

1016156

RING, RETAINING .................................................................................................

SEAL, BEARING ....................................................................................................

COVER, STEERING COLUMN ..................................................................................

WHEEL, STEERING ..................................................................................................

1017273 NUT, NYLON LOCK, 5/8 - 18 .....................................................................................

1016155-02 PLATE, SCORECARD (CARRYALL I, II, II PLUS AND VI).........................................

1016219 ASSEMBLY, SCORECARD PLATE (INCLUDES ITEMS 28 - 31)

(CARRYALL TURF II ONLY) .......................................................................................

1012565

1012566

1016214

1016154

SCREW, ROUND HEAD, #12 - 14 x 1 ...................................................................

SPRING, TAPERED COMPRESSION ...................................................................

GRIP, PENCIL ........................................................................................................

CLIP, SCORE CARD ..............................................................................................

1

2

1

2

2

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

1

2

2

2

4

1

1

2

3

3

1

2

1

2

2

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

1

2

2

2

4

1

1

2

3

3

6

G

E

Page 6-3

16

1G

1E

27

25

24

28

26

23

29

30

5

6

7

9

10

11

12

1

2

3

4

8

13

14

15

16

31

TYPICAL

3 PLACES

32

22

TYPICAL

3 PLACES

20

21

17

18

19

2

Page 6-4

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM PART NO.

DESCRIPTION

STEERING GEAR ASSEMBLY

QTY

GAS

QTY

ELEC

1 2 3 4

1018797-01

1018798-01

1013044

N/A

N/A

1018795-01

1018796-01

1018800-01

1018801-01

8754

0001035

0007540

1015597

0007602

1011930

0007555

1012467

1013042

0001624

0000334

1018783-02 ASSEMBLY, STEERING GEAR BOX (INCLUDES ITEMS 1 - 21) .............................

1013035

0008990

1018802-01

1018803-01

SEAL, DUST, PASSENGER SIDE .........................................................................

WRAP, TIE ..............................................................................................................

ASSEMBLY, INNER BALL JOINT ..........................................................................

WASHER, TAB .......................................................................................................

N/A

N/A

N/A

N/A

1018794-01

1018799-01

1013051

1013052

BUSHING, RACK ...................................................................................................

BOX, STEERING GEAR ........................................................................................

BEARING, LOWER PINION ..................................................................................

PINION, STEERING ..............................................................................................

BEARING, UPPER PINION ...................................................................................

RING, C-TYPE STOP ............................................................................................

RING, SNAP ..........................................................................................................

SEAL, DUST, STEERING PINION .........................................................................

GUIDE, STEERING RACK ....................................................................................

SPRING, YOKE ......................................................................................................

NUT, LOCK, RACK SCREW ..................................................................................

SCREW, RACK GUIDE ..........................................................................................

RACK, STEERING .................................................................................................

WASHER, STOP ....................................................................................................

RING, C-TYPE STOP ............................................................................................

SEAL, DUST, DRIVER SIDE ..................................................................................

RING, RETAINING .................................................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

PIN, COTTER, 3/32 x 1 ..............................................................................................

BALL JOINT, LEFT HAND THREAD (INCLUDES ITEMS 25, 26 AND 27) ................

FITTING, THREAD FORM GREASE, 1/4 - 28 .......................................................

NUT, HEX SLOTTED, 3/8 - 24 ...............................................................................

BOOT, DUST...........................................................................................................

NUT, HEX, LEFT HAND THREAD, 1/2 - 20 ................................................................

LINK, RACK AND PINION DRAG ..............................................................................

NUT, HEX, M12 x 1.75 ...............................................................................................

BOLT, HEX HEAD, 3/8 - 16 x 1 1/2 .............................................................................

WASHER, FLAT, 3/8 ...................................................................................................

1

1

1

1

1

1

1

3

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

3

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

6

G

E

Page 6-5

16

1G

1E

9

6

7

TYPICAL

2 PLACES

8

9

18

11

14

5

TYPICAL

2 PLACES

16

REFERENCE

STEERING GEAR

5

TYPICAL 4

PLACES

10

12

13

14

19

TYPICAL

3 PLACES

10

5

2

4

2

15

2

3

1

4

2

2

17

TYPICAL 4

PLACES

20

21

TYPICAL

3 PLACES

Page 6-6

10

11

12

13

8

9

6

7

1

4

5

2

3

18

19

20

21

14

15

16

17

ITEM

1016353

1016346

1016350

1016349

0008754

0007539

0001308

0001624

1010138

0002402

1010219

0007555

0007540

1017266

1014235

1010124

1010200

1016385

1011930

0007602

0001035

PART NO.

DESCRIPTION

FRONT SUSPENSION, UPPER—


QTY

GAS

QTY

ELEC

1 2 3 4

ASSEMBLY, DELTA A-PLATE (INCLUDES ITEMS 2, 3 AND 4) .................................

BUSHING, URETHANE .........................................................................................

SLEEVE, DELTA OUTER .......................................................................................

SLEEVE, DELTA INNER ........................................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

BALL JOINT ...............................................................................................................

NUT, HEX, 1/2 - 20 .....................................................................................................

BOLT, HEX HEAD, 3/8 - 16 x 1 1/2 .............................................................................

NUT, DIMPLED LOCK, 3/8 - 16 ..................................................................................

SCREW, HEX CAP, 3/8 - 16 x 2 1/4 ...........................................................................

ROD, TIE .....................................................................................................................


BALL JOINT, LEFT HAND THREAD ..........................................................................

STRAP, A-PLATE ........................................................................................................

SHOCK ABSORBER, FRONT ...................................................................................

PLATE, SPRING MOUNTING ....................................................................................

BOLT, HEX HEAD, 3/8 - 16 x 4 1/4 .............................................................................

ASSEMBLY, DELTA SHOCK AND GEAR SUPPORT .................................................

SEAL, DUST ...............................................................................................................

NUT, SLOTTED HEX, 3/8 - 24 ....................................................................................

PIN, COTTER, 3/32 x 1 ..............................................................................................

1

1

4

1

2

4

1

1

2

2

8

6

1

3

1

1

3

1

4

2

2

1

1

4

1

2

4

1

1

2

2

8

6

1

3

1

1

3

1

4

2

2

6

G

E

Page 6-7

16

1G

1E

REFERENCE

STEERING GEAR

ASSEMBLY

PASSENGER

SIDE ONLY

14

16

19

3

15

17

18

5

2

30

TYPICAL

4 PLACES

8

TYPICAL

4 PLACES

31

32

7

4

20

29

6

28

27

27

1

DRIVER

SIDE ONLY

TYPICAL

4 PLACES

11

21

22

24

12

10

14

26

25

9

10

23

13

Page 6-8

26

27

28

29

22

23

24

25

30

31

32

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

DESCRIPTION

FRONT SUSPENSION, LOWER—


QTY

GAS

QTY

ELEC

1 2 3 4

1010348

1010347

0008067

0007048

1015597

1012030

0008745

0000706

1011892

1011393

1011304

1013135

1011887

ASSEMBLY, SPINDLE, DRIVER SIDE (INCLUDES ITEMS 3, 4 AND 5) ...................

ASSEMBLY, SPINDLE, PASSENGER SIDE (INCLUDES ITEMS 3, 4 AND 5) ..........

BUSHING, BRONZE SPINDLE .............................................................................

BUSHING, BRONZE ..............................................................................................

FITTING, GREASE, 1/4 - 28 ..................................................................................

SPRING, TAPERED LEAF .........................................................................................

ECCENTRIC ...............................................................................................................

NUT, HEX, 3/8 - 16 .....................................................................................................

ASSEMBLY, HUB (INCLUDES ITEMS 10 - 13) ..........................................................

PACKAGE, HUB BEARING ....................................................................................

STUD, LUG, 1/2 - 20 ...............................................................................................

SEAL, DOUBLE LIP ...............................................................................................

COVER, DUST .......................................................................................................

0008754

1016387

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................


1016384 CLEVIS, UPPER DELTA .............................................................................................

1019031-01 NUT, NYLON LOCK, 1/2 - 20 .....................................................................................

1010028

1010150

1016389

1010984

WASHER, FLAT, 1/2 ...................................................................................................

BEARING, THRUST ...................................................................................................

WASHER, KINGPIN WAVE ........................................................................................

NUT, LUG ...................................................................................................................

1010005

0007840

0007910

0008755

1016386

1015583

1012303

1014276

0001624

0000357

0000706

WASHER, FLAT, 3/4 ...................................................................................................

NUT, HEX SLOTTED, 3/4 - 16 ....................................................................................

PIN, COTTER, 5/32 x 1 ..............................................................................................


KINGPIN .....................................................................................................................


BUSHING, STEEL ......................................................................................................

PLATE, FRONT SPRING RETAINER .........................................................................


WASHER, LOCK, 3/8 .................................................................................................

NUT, HEX, 3/8 - 16 .....................................................................................................

1

1

1

1

1

2

1

2

4

2

2

2

2

4

4

4

2

8

2

2

2

2

4

2

1

1

2

4

1

1

2

2

1

2

4

2

2

2

2

4

4

4

2

8

2

2

2

2

4

2

1

1

2

4

1

2

1

1

1

1

1

1

1

6

G

E

Page 6-9

16

1G

1E

REFERENCE

STEERING GEAR

24

9

6

7

18 22

23

5

8

5

5

5

TYPICAL 4

PLACES

10

12

13

11

14

19

TYPICAL

3 PLACES

2

15

2

10

5

4

2

1

2

2

4

2

3

16

17

TYPICAL 4

PLACES

20

21

TYPICAL

3 PLACES

Page 6-10

18

19

20

21

14

15

16

17

22

23

24

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

DESCRIPTION

FRONT SUSPENSION, UPPER—


QTY

GAS

QTY

ELEC

1 2 3 4

1016353

1016346

1016350

1016349

0008754

0007539

0001308

0008861

1010138

0002402

1010219

0007555

0007540

ASSEMBLY, DELTA A-PLATE (INCLUDES ITEMS 2, 3 AND 4) .................................

BUSHING, URETHANE .........................................................................................

SLEEVE, DELTA OUTER .......................................................................................

SLEEVE, DELTA INNER ........................................................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

BALL JOINT ...............................................................................................................

NUT, HEX, 1/2 - 20 .....................................................................................................

BOLT, HEX HEAD, 3/8 - 16 x 2 3/4 .............................................................................

NUT, DIMPLED LOCK, 3/8 - 16 ..................................................................................

BOLT, HEX HEAD, 3/8 - 16 x 2 1/4 .............................................................................

ROD, TIE .....................................................................................................................


BALL JOINT, LEFT HAND THREAD ..........................................................................

1017266 STRAP, A-PLATE ........................................................................................................

1018706-01 SHOCK ABSORBER, FRONT ...................................................................................

1010124 PLATE, SPRING MOUNTING ....................................................................................

1018705-01 BOLT, HEX HEAD, 3/8 - 16 x 4 3/4 .............................................................................

1016385

1011930

0007602

0001035

ASSEMBLY, DELTA SHOCK AND GEAR SUPPORT .................................................

SEAL, DUST ...............................................................................................................

NUT, SLOTTED HEX, 3/8 - 24 ....................................................................................

PIN, COTTER, 3/32 x 1 ..............................................................................................

0000320 BOLT, HEX HEAD, 3/8 - 16 x 1 ...................................................................................

1019353-01 CLAMP, BRAKE CABLE (PART OF BRAKE CABLE ASSEMBLY) .............................

1019550-01 BRACKET, BRAKE CABLE GUIDE ............................................................................

3

1

1

3

3

4

1

2

1

2

1

1

1

4

1

2

2

1

1

2

2

11

6

1

3

1

1

3

3

4

1

2

1

2

1

1

1

4

1

2

2

1

1

2

2

11

6

1

6

G

E

Page 6-11

16

1G

1E

REFERENCE

STEERING GEAR

ASSEMBLY

14

16

19

3

15

17

18

30

TYPICAL

4 PLACES

PASSENGER

SIDE ONLY

5

2

8

TYPICAL

4 PLACES

31

32

7

4

20

29

6

28

27

27

1

DRIVER

SIDE ONLY

TYPICAL

4 PLACES

11

21

22

24

12

10

14

26

25

9

10

23

13

Page 6-12

26

27

28

29

22

23

24

25

30

31

32

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

DESCRIPTION

FRONT SUSPENSION, LOWER—


QTY

GAS

QTY

ELEC

1 2 3 4

1018769-01 ASSEMBLY, SPINDLE, DRIVER SIDE (INCLUDES ITEMS 3, 4 AND 5) ...................

1018770-01 ASSEMBLY, SPINDLE, PASSENGER SIDE (INCLUDES ITEMS 3, 4 AND 5) ..........

0008067 BUSHING, BRONZE SPINDLE .............................................................................

0007048

1015597

BUSHING, BRONZE ..............................................................................................

FITTING, GREASE, 1/4 - 28 ..................................................................................

1012030

0008745

0000706

1011892

1011393

1011304

1013135

1011887

SPRING, TAPERED LEAF .........................................................................................

ASSEMBLY, ECCENTRIC ..........................................................................................

NUT, HEX, 3/8 - 16 .....................................................................................................

ASSEMBLY, HUB (INCLUDES ITEMS 10 - 13) ..........................................................

PACKAGE, HUB BEARING ....................................................................................

STUD, LUG, 1/2 - 20 ..............................................................................................

SEAL, DOUBLE LIP ...............................................................................................

COVER, DUST .......................................................................................................

0008754

1016387

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................


1016384 CLEVIS, UPPER DELTA .............................................................................................

1019031-01 NUT, NYLON LOCK, 1/2 - 20 .....................................................................................

1010028

1010150

1016389

1010984

WASHER, FLAT, 1/2 ...................................................................................................

BEARING, THRUST ...................................................................................................

WASHER, KINGPIN WAVE ........................................................................................

NUT, LUG ...................................................................................................................

1010005

0007840

0007910

0008755

1016386

1015583

1012303

1014276

1010177

0000357

0000706

WASHER, FLAT, 3/4 ...................................................................................................

NUT, HEX SLOTTED, 3/4 - 16 ....................................................................................

PIN, COTTER, 5/32 x 1 ..............................................................................................


KINGPIN .....................................................................................................................


BUSHING, STEEL ......................................................................................................

PLATE, FRONT SPRING RETAINER .........................................................................


WASHER, LOCK, 3/8 .................................................................................................

NUT, HEX, 3/8 - 16 .....................................................................................................

2

1

2

4

2

2

2

2

4

4

4

2

8

2

2

2

2

4

2

1

1

2

4

1

2

1

1

1

1

1

1

1

2

1

2

4

2

2

2

2

4

4

4

2

8

2

2

2

2

4

2

1

1

2

4

1

2

1

1

1

1

1

1

1

6

G

E

Page 6-13

16

1G

1E

15

TYPICAL

BOTH SIDES

OF VEHICLE

18

2

REAR BRAKE CABLE

CARRYALL I GAS ONLY

17

TYPICAL ON

BOTH SIDES

REAR BRAKE CABLE

20

3

4

12

19

21

11

13

14

Page 6-14

16

22

5

4

ELECTRIC

VEHICLES

ONLY

3

4

15

1

2

1

2

7

9

10

10

9

6

8

TYPICAL 2

PLACES

4

3

4

15

16

17

18

19

13

14

15

16

20

20

21

22

9

10

11

12

7

8

5

6

1

3

4

1

2

ITEM PART NO.

DESCRIPTION

REAR SUSPENSION

QTY

GAS

QTY

ELEC

1 2 3 4

0007569

1012304

0008754

1012303

1015583

1010145

1013164

1014236

1011415

N/A

N/A

1014902

1014675

SHACKLE, REAR SPRING (ELECTRIC VEHICLE) ...................................................

SHACKLE, REAR SPRING (GASOLINE VEHICLE) ..................................................

NUT, NYLON LOCK, 3/8 - 16 .....................................................................................

BUSHING, STEEL ......................................................................................................


NUT, UNF HEX, 3/8 - 24 .............................................................................................

KIT, SHOCK ABSORBER (INCLUDES ITEMS 7, 9 AND 10) ....................................

SHOCK ABSORBER, REAR .................................................................................

KIT, SHOCK ABSORBER CUSHION (INCLUDES 2 EACH OF ITEMS 9 AND 10) ...

RETAINER, SHOCK ABSORBER CUSHION ........................................................

CUSHION, SHOCK ABSORBER ...........................................................................

U-BOLT .......................................................................................................................

SPRING, REAR LEAF ................................................................................................

1014557

1014555

WASHER, FLAT, 7/16 .................................................................................................

NUT, NYLON LOCK, 7/16 - 24 ...................................................................................

0008755 SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................

1019265-01 PAD, SPRING, DRIVER SIDE ....................................................................................

1019294-01 PAD, SPRING, PASSENGER SIDE ............................................................................

1019008-01 HANGER, BRAKE CABLE (GASOLINE CARRYALL I ONLY) ....................................

1013207

1017235

HANGER, BRAKE CABLE (ALL OTHER VEHICLES) ..............................................

BUMPER, JOUNCE ...................................................................................................

1014546-02 MOUNT, BUMPER (GASOLINE VEHICLE ONLY) .....................................................

1014549-02 MOUNT, BUMPER (ELECTRIC VEHICLE ONLY) ......................................................

1014901

1014573

SPACER, OVERLOAD BUMPER ...............................................................................

RETAINER, SPRING ..................................................................................................

2

2

4

2

2

2

2

2

6

1

4

4

2

2

8

8

1

6

4

12

2

4

4

1

6

1

4

4

2

2

8

8

2

4

4

1

4

12

4

6

2

2

1

2

2

6

G

E

Page 6-15

16

1G

1E

Page 6-16

1

4

3

2

5

TYPICAL BOTH

SIDES OF VEHICLE

6

3

2

4

3

7

; yy

4

6

7

4

3

8

1

REF.

9

10

11

TYPICAL 4

PLACES

1

14

TYPICAL 4

PLACES

15

TYPICAL 4

PLACES

12

13

REFERENCE

REAR SUSPENSION

10

11

12

13

14

15

8

9

6

7

1

4

5

2

3

ITEM

1015760

1015457

1015453

0000808

1016814

0008861

0000357

1016813

0007173

0007174

0001242

1015614

1015613

0007311

0008233

STABILIZER BAR—ELECTRIC CARRYALL II,

GASOLINE CARRYALL II, TURF II, II PLUS, AND VI

PART NO.

DESCRIPTION

QTY

GAS

QTY

ELEC

1 2 3 4

BAR, STABILIZER, 3/4 DIAMETER ...........................................................................

SPACER .....................................................................................................................

MOUNT, COMPRESSION ..........................................................................................

WASHER, FLAT, 3/8 ...................................................................................................

LINK, STABILIZER BAR .............................................................................................


WASHER, LOCK, 3/8 .................................................................................................

BRACKET, STABILIZER BAR MOUNTING ................................................................

SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 .................................................................

WASHER, LOCK, 5/16 ...............................................................................................

NUT, HEX, 5/16 - 18 ...................................................................................................

SUPPORT, STABILIZER BAR BUSHING ...................................................................

BUSHING, STABILIZER BAR .....................................................................................


NUT, NYLON LOCK, 1/4 - 20 .....................................................................................

2

2

8

8

8

8

2

8

4

4

1

8

2

4

8

2

2

8

8

8

8

2

8

4

4

1

8

2

4

8

6

G

E

Page 6-17

16

1G

1E

Page 6-18

ELECTRICAL SYSTEM—


7

G

17

1G

32

33

TYPICAL 2

PLACES

33

26

CARRYALL I

VEHICLE ONLY

28

24

27

21

22

TYPICAL

4 PLACES

23

25

9

1

2

24

3

4

5

7

6

8

9

3

10

12

11

18

19

20

14

17

15

19

16

13

20

29

REFERENCE

UNITIZED TRANSAXLE

TYPICAL

3 PLACES

30

ClubCar

31

Page 7-2

29

30

31

25

26

27

28

21

22

23

24

18

19

20

13

14

15

16

9

10

11

12

17

18

18

7

8

5

6

3

4

1

2

32

33

ITEM

FORWARD AND REVERSE SHIFTER ASSEMBLY—


PART NO.

DESCRIPTION QTY

1 2 3 4

1016947

1012594

1016342

0008057

1012431

1014808

1014727

1014807

0008058

1014145

1014089

1014065

1013590

ASSEMBLY, FORWARD AND REVERSE SHIFTER (INCLUDES ITEMS 1 - 17) ...................

SCREW, MACHINE, #4 - 40 x 1 1/2 ...................................................................................

BASE, FORWARD AND REVERSE SHIFTER ...................................................................

NUT, HEX HEAD, #4 - 40 ....................................................................................................

WASHER, FLAT, #4 .............................................................................................................

SWITCH, LIMIT ...................................................................................................................

WASHER, NYLON FLAT, #4 ...............................................................................................

SWITCH, LIMIT ...................................................................................................................

WASHER, LOCK, #4 ...........................................................................................................

BUSHING, BRONZE ...........................................................................................................

KIT, NEUTRAL LOCK-OUT CAM (INCLUDES ITEM 11) ...................................................

WASHER, FLAT .............................................................................................................

SPRING, FORWARD AND REVERSE CAM ......................................................................

1013589

1013587

1013591

0008717

RING, RETAINING ..............................................................................................................

WELDMENT, FORWARD AND REVERSE BELL CRANK .................................................

PIN, ROLL, 1/8 ....................................................................................................................

NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................

1010954 STUD, BALL, 1/4 - 28 x 1/4 .................................................................................................

1019515-01 CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) (CARRYALL I ONLY) .................

1015409 CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) (CARRYALL II, TURF II,

AND II PLUS) .........................................................................................................................

1016727-01 CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) (CARRYALL VI ONLY) ...............

0007893 NUT, HEX, #10 - 32 .............................................................................................................

1012333 JOINT, BALL .......................................................................................................................

1013198

1012987

0008248

0008233

SCREW, PHILLIPS OVAL COUNTERSUNK MACHINE, #8 - 32 x 5/8 ...................................

HANDLE, FORWARD AND REVERSE SWITCH ....................................................................

SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ...................................................................

NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................

1016201

0008251

WASHER, WAVE, 3/8 ..............................................................................................................

SCREW, PHILLIPS HEAD, 1/4 - 20 x 1 (CARRYALL I ONLY) .................................................

1018558-01 RETAINER, CABLE (CARRYALL I ONLY) ...............................................................................

0000332 WASHER, FLAT, 1/4 (CARRYALL I ONLY) ..............................................................................

1019226-01 BRACKET, TRANSMISSION CABLE SUPPORT ....................................................................

1012285 SCREW, THREAD ROLLING, 1/4 - 20 x 5/8 ...........................................................................

1018962-01 KIT, FORWARD AND REVERSE SWITCH COVER (INCLUDES ITEM 32)

(CARRYALL I, II, TURF II AND II PLUS) .................................................................................

1010434

1014306

BARREL, PLASTIC .............................................................................................................

WASHER, FLAT, TYPE B, 1/4 ..................................................................................................

1

2

4

1

1

1

1

1

3

4

5

1

1

2

2

1

1

1

1

2

1

1

2

1

2

1

4

4

2

1

1

1

1

1

1

1

7

G

Page 7-3

17

1G

1

2

14

12

13

G

BLA

CK

BLA

CK

FRAME

GROUND

WHIT

E

RED

/ WH

ITE

RED

WH

ITE

/ BLA

CK

BLU

E

YEL

LOW

YEL

LOW

BLU

E

I

BLA

CK

REVERSE

BUZZER

15

OIL

LIGHT

S

RED

/ WH

ITE

FUEL

GAUGE

M+

KEY

SWITCH

1

BLU

E

BLA

CK

GRE

EN

2

M-

WHITE/BLACK

BLA

CK

WH

ITE

WH

ITE

/ BL

ACK

2

BLAC

K

BLUE

10

VOLTAGE

REGULATOR

BLU

E

ORANGE

YELLOW

11

BATTERY

3

LIMIT

SWITCHES

ORA

NG

E

17

ORA

NGE

FORWARD / REVERSE

ASSEMBLY

LIMIT

SWITCHES

RED

/ WH

ITE

2

BLA

CK

GRE

EN

1

6

WHIT

E

5

4

18

FUEL TANK

RED

RED

ORA

NGE

9

FUSE

BLOCK

8

16

WHITE / BLA

CK

BLACK

YELLOW

BLACK

FRAME

GROUND

RED

21

SOLENOID

RED

WH

ITE

FRAME

GROUND

19

20

22

RPM LIMITER

BRAIDED GROUND WIRE

BRAIDED GROUND WIRE

WHI

TE /

BLA

CK

WHI

TE

STARTER /

GENERATOR

F2

A1

F1

DF

A2

GR

EEN

ENGINE

OIL

SENDING

UNIT

YELLOW

YELLOW

WHITE

23

7

Page 7-4

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

ITEM

WIRING—GASOLINE CARRYALL I

QTY PART NO.

DESCRIPTION

1 2 3 4

1018893-02 WIRE HARNESS ASSEMBLY (INCLUDES ITEMS 1 - 10) .....................................................

N/A

N/A

N/A

1015769

WIRE ASSEMBLY, #18 RED/WHITE ..................................................................................

WIRE ASSEMBLY, #18 WHITE, #18 WHITE/BLACK ..........................................................

WIRE ASSEMBLY, #18 YELLOW, #16 BLUE ......................................................................

WIRE ASSEMBLY, #6 WHITE .............................................................................................

N/A

N/A

N/A

N/A

N/A

N/A

1014119

N/A

WIRE ASSEMBLY, #18 BLACK ...........................................................................................

WIRE ASSEMBLY, #18 GREEN ..........................................................................................

WIRE ASSEMBLY, #18 YELLOW ........................................................................................


WIRE ASSEMBLY, #16 RED, #16 ORANGE ......................................................................


WIRE ASSEMBLY, #6 RED .....................................................................................................

WIRE ASSEMBLY, #18 BLACK ...............................................................................................

N/A

N/A

N/A

1012382

N/A

N/A

N/A

1015920


WIRE ASSEMBLY, #18 BLACK (PART OF REVERSE BUZZER KIT) .....................................

WIRE ASSEMBLY, #18 BLUE .................................................................................................

WIRE ASSEMBLY, #6 BLACK .................................................................................................

WIRE ASSEMBLY, #18 ORANGE (PART OF ELECTRICAL COMPONENT BOX) .................

WIRE ASSEMBLY, #18 ORANGE ...........................................................................................


WIRE ASSEMBLY, #6 BRAIDED GROUND ............................................................................

1015737

1015332

WIRE ASSEMBLY, #10 RED (PART OF ELECTRICAL COMPONENT BOX) .........................

WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................

1018373-01 WIRE ASSEMBLY, #6 GREEN ................................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7

G

Page 7-5

17

1G

11

1

2

15

13

14

G

I

BLA

CK

BLA

CK

FRAME

GROUND

WHIT

E

RED

/ WH

ITE

RED

WH

ITE

/ BLA

CK

BLU

E

YEL

LOW

YEL

LOW

BLU

E

BLA

CK

REVERSE

BUZZER

16

OIL

LIGHT

S

RED

/ WH

ITE

FUEL

GAUGE

M+

KEY

SWITCH

1

BLU

E

BLA

CK

GRE

EN

2

M-

WHITE/BLACK

BLA

CK

WH

ITE

WH

ITE

/ BL

ACK

2

BLAC

K

BLUE

3

LIMIT

SWITCHES

ORA

NG

E

12

VOLTAGE

REGULATOR

BLU

E

BATTERY

RED

RED

17

ORA

NGE

10

FUSE

BLOCK

9

YELLOW

WHITE / BLA

CK

BLACK

BLACK

FRAME

GROUND

RED

18

ORA

NGE

FORWARD / REVERSE

ASSEMBLY

LIMIT

SWITCHES

RED

/ WH

ITE

2

BLA

CK

GRE

EN

1

6

WHIT

E

5

4

19

FUEL TANK

FRAME

GROUND

20

SOLENOID

RED

WH

ITE

22

RPM LIMITER

BRAIDED GROUND WIRE

BLACK

WHI

TE /

BLA

CK

WHI

TE

STARTER /

GENERATOR

F2

A1

F1

DF

A2

GR

EEN

ENGINE

OIL

SENDING

UNIT

YELLOW

YELLOW

WHITE

7

23

8

Page 7-6

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

ITEM

WIRING—GASOLINE CARRYALL II

QTY PART NO.

DESCRIPTION

1 2 3 4


N/A

N/A

N/A

1015769





1016297

N/A

1016380

N/A

N/A

N/A

N/A

1014119



WIRE ASSEMBLY, #6 BLACK .............................................................................................






N/A

N/A

N/A

N/A

1012382

N/A

N/A

N/A









1015737

1015332




1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7

G

Page 7-7

17

1G

2

1

28

TYPICAL 2

PLACES

10

11

12

ORANGE WIRE

ASSEMBLY

15

13

17

18

16

TYPICAL 2

PLACES

REFERENCE

ACCELERATOR CABLE

3

10

TYPICAL 2

PLACES

14

4

5

27

TO FRAME

GROUND

FRONT OF

VEHICLE

26

TYPICAL 2

PLACES

19

20

TYPICAL 2

PLACES

2

TYPICAL 2

PLACES

21

5

6

25

REFERENCE

ACCELERATOR ROD

7

8

9

10

22

23

2

TYPICAL 2

PLACES

24

Page 7-8

26

27

28

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM

ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—

CARRYALL I, II, AND TURF II

PART NO.

DESCRIPTION QTY

1 2 3 4

1012431

N/A

1015878

1018561-02

1015777

0007893

0001242

1013609

1012295

1015737

1015741

1015371

1015405

0001241

0007473

1018276-01 BOX, ELECTRICAL COMPONENT, COMPLETE

(INCLUDES ITEMS 1 - 25 AND 1018893-02 - SEE PAGE 7-5) (CARRYALL I ONLY) ............


(INCLUDES ITEMS 1 - 25 AND 1016299-02 - SEE PAGE 7-7 or 7-15)

(CARRYALL II AND TURF II) ...................................................................................................

1015372 COVER, ELECTRICAL COMPONENT BOX ......................................................................

1015752

1013589

1015373

1014145

SCREW, HI-LO, #12 - 16 x 5/8 ............................................................................................

RING, RETAINING ..............................................................................................................

CAM, ELECTRICAL BOX ....................................................................................................

BUSHING, BRONZE ...........................................................................................................

1014065

1010954

1015345

0008717

0008057

0008058

1014807

1014808

WASHER, FLAT ..................................................................................................................

STUD, BALL, 1/4 - 28 ..........................................................................................................

ASSEMBLY, BELL CRANK SHAFT .....................................................................................

NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................

NUT, HEX, #4 - 40 ...............................................................................................................

WASHER, LOCK, #4 ...........................................................................................................

SWITCH, LIMIT ...................................................................................................................

SWITCH, LIMIT ...................................................................................................................

WASHER, FLAT, #4 .............................................................................................................

WIRE ASSEMBLY, #16 ORANGE .......................................................................................

SCREW, HEX HEAD MACHINE, #4 - 40 x 1 5/8 ................................................................

SCREW, HEX WASHER HEAD HI-LO, 1/4 - 15 x 1 1/2 .....................................................

ASSEMBLY, VOLTAGE REGULATOR .................................................................................

NUT, HEX, #10 - 32 .............................................................................................................

NUT, HEX, 5/16 - 18 ............................................................................................................

SOLENOID, 12 VOLT ..........................................................................................................

FUSE, 10 AMP ....................................................................................................................

WIRE ASSEMBLY, #10 RED ...............................................................................................

BLOCK, FUSE ....................................................................................................................

BOX, ELECTRICAL COMPONENT ....................................................................................

BOLT, CARRIAGE, 5/16 - 18 x 2 .............................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

NUT, NYLON LOCK, 5/16 - 18 ................................................................................................

1

2

2

2

1

1

1

1

2

1

1

2

2

1

2

1

1

1

4

2

1

1

1

1

1

2

5

1

1

1

7

G

Page 7-9

17

1G

5

6

TYPICAL

4 PLACES

AS SEEN

FROM FRONT

DRIVER SIDE

OF VEHICLE,

BODY

REMOVED

3

4

M-

2

M+

1

1

2

TYPICAL

4 PLACES

7

8

9

OFF ON

10

11

12

20

TYPICAL

3 PLACES

OFF ON

CARR

YALL

TYPICAL

2 PLACES

19

18

17

13

15

16

15

14

Page 7-10

9

10

11

12

8

8

6

7

1

4

5

2

3

17

18

19

20

13

14

15

16

ITEM PART NO.

ELECTRICAL COMPONENTS, FRONT BODY—

GASOLINE CARRYALL I, II, TURF II AND II PLUS

DESCRIPTION QTY

1 2 3 4

1016859

1016849

1016851

N/A

1011229

KIT, REVERSE BUZZER (INCLUDES ITEMS 2, 3 AND 4) .....................................................

SCREW, PAN HEAD HILO, #4 - 24 x 5/16 ..........................................................................

BUZZER, REVERSE ...........................................................................................................


NUT, K LOCK, #6 - 32 .............................................................................................................

1015720 BOLT, HEX WASHER HEAD, # 6 - 32 x 1/2 ............................................................................

1018306-01 ASSEMBLY, SCREW AND WASHER (QUANTITY OF 5 FOR CARRYALL II PLUS) ..............

1018263-01 SWITCH, KEY (CARRYALL I, II AND TURF II) .......................................................................

1018264-01 SWITCH, KEY (CARRYALL II PLUS ONLY) ............................................................................

1018511-01 WASHER .................................................................................................................................

1018307-01 NUT, KEY SWITCH .................................................................................................................

1018345-02 CAP, KEY SWITCH .................................................................................................................

1012505 KEY (PAIR) ..............................................................................................................................

1016630

1015103

N/A

N/A

LIGHT, OIL WARNING .............................................................................................................

GAUGE, FUEL (INCLUDES ITEMS 15 AND 16) ....................................................................

NUT, BRASS .......................................................................................................................

WASHER, EXTERNAL TOOTH LOCK ................................................................................

1015104

1011610

BRACKET, FUEL GAUGE .......................................................................................................

WASHER, LOCK, #8 ...............................................................................................................

1011571 NUT, HEX, #8 - 32 ..................................................................................................................

1019009-01 RETAINER, HARNESS ...........................................................................................................

1

1

1

1

1

1

1

4

1

1

1

2

1

2

3

1

2

6

3

1

1

7

G

Page 7-11

17

1G

TIE WRAP

1

2

3

4

5

VOLTAGE

LIMITER

MOUNTING

TYPICAL

2 PLACES

6

24

23

22

HOURS

25

26

HOUR METER

MOUNTING

28

30

29

27

TYPICAL

3 PLACES

8

7

19

15

18

14

13

12

11

10

9

16

17

HEADLIGHT

SWITCH

21

20

HEADLIGHT

MOUNTING

Page 7-12

26

27

28

29

22

23

24

25

30

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM

HEADLIGHTS AND HOUR METER—

GASOLINE CARRYALL TURF II

QTY PART NO.

DESCRIPTION

1 2 3 4

1017061

1017062

0007893

1017064

1016880

1016879

0004034

1013857

1013578

1012285

1013547

N/A

N/A

1016862

N/A

N/A

N/A

0007893

0001016

0000183

1017721

1010909

NUT, HEX, #10 - 32 .................................................................................................................

WASHER, LOCK, #10 .............................................................................................................

WASHER, FLAT, #10 ...............................................................................................................

VOLTAGE LIMITER .................................................................................................................

SCREW, MACHINE HEAD, #10 - 32 x 1 1/4 ...........................................................................

0008990 WRAP, TIE ...............................................................................................................................

1016897-01 ASSEMBLY, HEADLIGHT, DRIVER SIDE (INCLUDES ITEMS 9 - 18) ...................................

1016897-02 ASSEMBLY, HEADLIGHT, PASSENGER SIDE (INCLUDES ITEMS 9 - 17 AND 19) .............

1017066 HARNESS, HEADLIGHT WIRE ..........................................................................................

1017059

1013461

1017060

1017065

LOCK, BULB COLLAR ........................................................................................................

SCREW, HI-LO, #10 - 16 ....................................................................................................

BULB, HALOGEN ...............................................................................................................

RETAINER, HEADLIGHT ....................................................................................................

LENS, HEADLIGHT ............................................................................................................

ASSEMBLY, TURN SIGNAL LENS .....................................................................................

NUT, HEX, #10 - 32 .............................................................................................................

BRACKET, MOUNTING ......................................................................................................

BEZEL, HEADLIGHT, DRIVER SIDE...................................................................................

BEZEL, HEADLIGHT, PASSENGER SIDE .........................................................................

SWITCH, LIGHT (INCLUDES ITEM 21) ..................................................................................

KNOB, LIGHT SWITCH ......................................................................................................

KIT, HOUR METER, 12 VOLT (INCLUDES ITEMS 23 - 30) ...................................................

SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 .....................................................................

BRACKET, HOUR METER MOUNTING .............................................................................



KIT, HARDWARE, HOUR METER MOUNTING (INCLUDES ITEMS 28 - 30) ....................

SCREW, ROUND HEAD, #6 - 32 x 1/2 ..........................................................................

NUT, HEX, #6 - 32 .........................................................................................................

WASHER, LOCK, #6 - 32 ..............................................................................................

3

3

1

1

1

1

1

1

3

1

1

1

1

2

2

1

1

1

1

1

2

1

1

4

1

1

1

1

1

1

7

G

Page 7-13

17

1G

RIGHT

HEADLIGHT

BLUE

WHITE

GREEN

VOLTAGE LIMITER

28

LEFT

HEADLIGHT

25

BLACK

BLUE

24

11

29

GREEN

BLUE

WHITE

BLACK

BLACK

2

15

BLUE

BLA

CK

FRAME

GROUND

BLA

CK

G

YEL

LOW

BLU

E

I

S

13

FUEL

GAUGE

YEL

LOW

BLUE

WHIT

E

RED

/ WH

ITE

RED

WH

ITE

/ BLA

CK

BLU

E

YEL

LOW

BLA

CK

KEY

SWITCH

M+

1

BLU

E

16

OIL

LIGHT

REVERSE

BUZZER

1

26

LIGHT

SWITCH

RED

/ WH

ITE

BLA

CK

GRE

EN

2

M-

14

3

LIMIT

SWITCHES

ORA

NG

E

WHITE/BLACK

BLA

CK

WH

ITE

WH

ITE

/ BL

ACK

2

BLAC

K

27

RED

BLUE

BLU

E

VOLTAGE

REGULATOR

BLACK

12

BATTERY

YEL

LOW

RED

17

ORA

NGE

10

FUSE

BLOCK

YELLOW

WHITE / BLA

CK

BLACK

BLACK

FRAME

GROUND

FUSE

RED

9

23

18

30

FORWARD / REVERSE

ASSEMBLY

LIMIT

SWITCHES

5

ORA

NGE

RED

/ WH

ITE

WHIT

E

RED

2

BLA

CK

GRE

EN

BLACK

HOUR

METER

FRAME

GROUND

6

31

19

1

4

FUEL TANK

SOLENOID

RED

WH

ITE

BLACK

BRAIDED GROUND WIRE

BLACK

WHI

TE /

BLA

CK

WHI

TE

FRAME

GROUND

STARTER /

GENERATOR

22

20

RPM LIMITER

F2

A1

F1

DF

A2

GR

EEN

ENGINE

OIL

SENDING

UNIT

YELLOW

YELLOW

WHITE

7

8

Page 7-14

28

29

30

31

24

25

26

27

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

ITEM

WIRING—

GASOLINE CARRYALL TURF II

QTY PART NO.

DESCRIPTION

1 2 3 4


N/A

N/A

N/A

1015769





1016297

N/A

1016380

N/A

N/A

N/A

N/A

1014119









N/A

N/A

N/A

N/A

1012382

N/A

N/A

N/A









1015737

1015332




1016858 WIRE HARNESS, HEADLIGHT (INCLUDES ITEMS 24 - 29) .................................................

N/A

N/A

N/A

0008106

WIRE ASSEMBLY, #16 BLUE .............................................................................................


WIRE ASSEMBLY, #16 YELLOW (INCLUDES ITEM 27) ....................................................

FUSE, 20 AMP ..............................................................................................................

N/A

N/A

N/A

N/A



WIRE ASSEMBLY, #18 RED (PART OF HOUR METER KIT) .................................................

WIRE ASSEMBLY, #18 BLACK (PART OF HOUR METER KIT) .............................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7

G

Page 7-15

17

1G

1

14

2

15

G

I

FRAME

GROUND

BLA

CK

BLA

CK

RED

WH

ITE

/ BLA

CK

ORA

NGE

/ WH

ITE

GRE

EN

BLA

CK

RED

/ WH

ITE

YEL

LOW

YEL

LOW

BLU

E

REVERSE

BUZZER

17

OIL

LIGHT

S

FUEL

GAUGE

M+

A

BLUE

S

M-

B

KEY

SWITCH

RED

/ WH

ITE

ORA

NGE

/ WH

ITE

RED

BRO

WN

LIMIT

SWITCH

3

16

ORANGE

HITE

5

WH

ITE

/ BLAC

K

BLA

CK

NC

BLACK

GREEN

COIL

WHITE

NO

RELAY

NC

NO

COIL

BRO

WN

BRO

WN

WH

ITE

18

ORANGE

BLUE

RED

SOLENOID

SONIC

WELD

VOLTAGE

REGULATOR

RED

11

RED

ORA

NGE

FUSE

BLOCK

24

ORANGE

YELLOW

9

10

RED

WH

ITE

RPM LIMITER

ORA

NGE

18

13

YELLOW

WHITE / BLA

WHITE / BLA

CK

CK

BLACK

BLACK

FORWARD / REVERSE

ASSEMBLY

RED

/ WH

ITE

6

2

RED

BROW

N

4

19

LIMIT

SWITCHES

FUEL TANK

FRAME

GROUND

21

20

WHI

TE /

BLA

CK

BLA

CK

WHI

TE /

BLA

CK

WHI

TE

STARTER /

GENERATOR

F2

A1

A2

GR

EE

N

ENGINE

F1

DF

OIL

SENDING

UNIT

YELLOW

YELLOW

WHITE

1

7

23

BATTERY

FRAME

GROUND

8

BLACK

22

12

Page 7-16

9

10

11

12

13

14

15

16

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

ITEM

WIRING—GASOLINE CARRYALL II PLUS

DESCRIPTION QTY PART NO.

1 2 3 4

1016895-02 WIRE HARNESS ASSEMBLY, CARRYALL II PLUS (INCLUDES ITEMS 1 - 12) ....................

N/A

N/A

N/A

N/A


WIRE ASSEMBLY, #18 ORANGE/WHITE ..........................................................................

WIRE ASSEMBLY, #18 YELLOW/#18 GREEN ...................................................................


N/A

1015769

N/A

1016380

N/A

N/A

N/A

N/A

WIRE ASSEMBLY, #18 BROWN .........................................................................................


WIRE ASSEMBLY, #18 WHITE/BLACK ..............................................................................






1014119

N/A

N/A

N/A

N/A

N/A

N/A

N/A









1015332 WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................


1012382

1015737



1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7

G

Page 7-17

1 7

1G

Page 7-18

LEFT

HEADLIGHT

GREEN

WHITE

BLUE

29

THREE PIN

CONNECTOR

1

HORN

4

HORN

BUTTON

28

DIMMER

SWITCH

TWO PIN

CONNECTOR

RE

D/W

HIT

E

OR

AN

GE

RIGHT

HEADLIGHT

VOLTAGE LIMITER

BL

UE

5

2

WHITE

GREEN

BLUE

6

BL

AC

K

BL

UE

WH

ITE

BL

AC

K

BL

AC

K

7

BL

AC

K

WH

ITE

BL

AC

K

OR

AN

GE

BL

AC

K

3

31

FRAME

GROUND

BL

AC

K

G

S

I

RE

D/W

HIT

E

YE

LLO

W

BL

UE

FUEL

GAUGE

OR

AN

GE

/W

BR

OW

N

YE

LL

OW

HIT

E

11

32

33

BL

AC

K

RE

D

BL

UE

WH

ITE

/BL

AC

K

BL

AC

K

GR

EE

N

YE

LLO

W

E

LU

B

FRONT

REVERSE

BUZZER

M+

S

A

B

M-

KEY

SWITCH

34

12

OIL

LIGHT

10

LIGHT

SWITCH

15

ORANGE

YELLOW

GREEN

RED/WHITE

WHITE/BLACK

RED/WHITE

YELLOW

RED

BLUE

BROWN

BLACK

NC

COM

24

PARK

LIMIT

SWITCH

ORANGE/WHITE 21

25

RED

NC

COM

BRAKE

LIMIT

SWITCH

22

23

27

26

GROUND

TERMINAL

BLOCK

13

14

BLUE

GREEN/WHITE

YELLOW

WHITE

FORWARD / REVERSE

LEVER

LIMIT

SWITCHES

2

OR

AN

GE

RE

D/W

HIT

E

RE

D/W

HIT

E

RE

D

BR

OW

N

WH

ITE

/BL

AC

K

BL

AC

K

1

NC

COIL

BL

AC

K

WHITE

NO

8

RELAY

NC

NO

COIL

RED

9

OW

N

BR

BR

OW

WH

ITE

N

35

SONIC

WELD

VOLTAGE

REGULATOR

GR

EE

N

GR

EE

N/W

HIT

E

YELLOW

RED

BL

UE

RE

D/W

HIT

E

YE

LL

OW

D

RE

GE

OR

AN

FUSE

BLOCK

ORANG

E

BLUE

WHITE/B

BLACK

LACK

BLACK

WHITE/BLACK

FRAME

GROUND

YELLOW

40

38

16

35

ORANGE

LIMIT

SWITCH

FUEL TANK

FRAME

GROUND

36

SOLENOID

BL

UE

RE

D

WH

ITE

BR

AID

ED

WH

ITE

WI

RE

GR

OU

ND

/ B

LA

CK

WH

ITE

BL

AC

K

/ BL

AC

K

WH

ITE

37

STARTER /

GENERATOR

RPM LIMITER

A1

F2

DF

F1

A2

GR

EE

N

ENGINE

OIL

SENDING

UNIT

YELLOW

WHITE

YELLOW

BLACK

39

17

18

30

19

RED/WHITE

BATTERY

BL

AC

K

RE

D

REAR

REVERSE

BUZZER

33

BL

AC

K

FRAME

GROUND

WH

ITE

BR

OW

N

BL

AC

K

7

BROW

N

YELLO

W

BLAC

K

RED

BLA

CK

BRO

WN

20

BRO

WN

RED

BLAC

K

RIGHT

BRAKE

LIGHT

LEFT

BRAKE

LIGHT

7

G

1

1

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM

WIRING—GASOLINE CARRYALL VI

QTY PART NO.

DESCRIPTION

1 2 3 4

N/A

N/A

N/A

N/A

1016380

1015769

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

1019695-02 HARNESS, WIRE (INCLUDES ITEMS 1 - 29) ........................................................................

N/A

N/A

N/A

N/A

WIRE ASSEMBLY, #16 WHITE ...........................................................................................




N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A



WIRE ASSEMBLY, #14 BLACK, #18 BLACK ......................................................................





WIRE ASSEMBLY, #18 GREEN AND #18 YELLOW ..........................................................

WIRE ASSEMBLY, #16 RED AND #16 ORANGE ...............................................................




WIRE ASSEMBLY, # 6 BLACK ............................................................................................

WIRE ASSEMBLY, # 6 WHITE ............................................................................................



WIRE ASSEMBLY, #18 GREEN/WHITE AND #18 BLUE ...................................................








N/A

1014119

N/A

N/A

N/A

N/A

N/A

N/A









1015332

1015737

WIRE ASSEMBLY, #10 BRAIDED GROUND WIRE ................................................................


1018373-01 WIRE ASSEMBLY, #6 GREEN ...............................................................................................

1012382 WIRE ASSEMBLY, #6 BLACK .................................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

7

G

Page 7-19

17

1G

8

7

27

33

1

2

3

4

5

6

REFERENCE

ACCELERATOR CABLE

15

14

30

31

TYPICAL

2 PLACES

30

29

28

16

17

FRONT OF

VEHICLE

TYPICAL 2

PLACES

35

34

26

TYPICAL 2

PLACES

17

18

19

22

20

21

REFERENCE

ACCELERATOR ROD

23

32

10

20

20

20

24

25

8

TYPICAL 2

PLACES

9

TYPICAL 2

PLACES

10

DIODE

ASSEMBLY

11

12

ORANGE WIRE

ASSEMBLY

8

TYPICAL 2

PLACES

13

Page 7-20

28

29

30

31

24

25

26

27

32

33

34

35

20

21

22

23

16

17

18

19

12

13

14

15

10

11

8

9

6

7

4

5

1

2

3

ITEM

ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—

CARRYALL II PLUS AND VI

PART NO.

DESCRIPTION QTY

1 2 3 4

N/A

1013609

1014807

1013589

1015373

1014145

1014065

1015345

1010954

0008717

1016997

1012295

1015737

1015741

1015405

1017238


(INCLUDES ITEMS 1 - 31 AND WIRE HARNESS 1016895-02 - SEE PAGE 7-17)

(FOR CARRYALL II PLUS ONLY) ............................................................................................


(INCLUDES ITEMS 1 - 31 AND WIRE HARNESS 1019695-02 - SEE PAGE 7-19)

(FOR CARRYALL VI ONLY) .....................................................................................................

1017239

0008450

0000183

RELAY .................................................................................................................................

SCREW, HEX HEAD MACHINE, #10 - 24 x 1/2 .................................................................

WASHER, FLAT, #10 ...........................................................................................................

1017243

0001016

0001017

1015372

1015752

0001242

0007893

1014948

BRACKET, RELAY MOUNTING ..........................................................................................

WASHER, LOCK, #10 .........................................................................................................

NUT, HEX, #10 - 24 .............................................................................................................

COVER, ELECTRICAL COMPONENT BOX ......................................................................

SCREW, HI-LO, #12 - 16 x 5/8 ............................................................................................

NUT, HEX, 5/16 - 18 ............................................................................................................

NUT, HEX, #10 - 32 .............................................................................................................

ASSEMBLY, DIODE ............................................................................................................


SOLENOID .........................................................................................................................

SWITCH, LIMIT ...................................................................................................................

RING, RETAINING ..............................................................................................................

CAM, ELECTRICAL BOX ....................................................................................................

BUSHING, BRONZE ...........................................................................................................

WASHER, FLAT ..................................................................................................................

ASSEMBLY, BELL CRANK SHAFT .....................................................................................

STUD, BALL, 1/4 - 28 ..........................................................................................................

NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................

BOX, ELECTRICAL COMPONENT .....................................................................................

FUSE, 10 AMP.....................................................................................................................


BLOCK, FUSE ....................................................................................................................

BOLT, CARRIAGE, 5/16 - 18 x 2 ........................................................................................

REGULATOR, VOLTAGE .....................................................................................................

1015878

1012431

0008057

0008058

SCREW, HEX HEAD MACHINE, #4 - 40 x 1 5/8 ................................................................

WASHER, FLAT, #4 .............................................................................................................

NUT, HEX, #4 - 40 ...............................................................................................................

WASHER, LOCK, #4 ...........................................................................................................

1016423 FUSE, 20 AMP (CARRYALL VI ONLY) ....................................................................................

1018561-02 SCREW, HEX WASHER HEAD HI-LO, 1/4 - 15 x 1 1/2 ..........................................................

0001241

0007473

WASHER, FLAT, 5/16 ..............................................................................................................

NUT, NYLON LOCK, 5/16 - 18 ................................................................................................

1

4

2

2

2

1

1

1

1

2

2

3

1

1

1

1

1

1

1

1

2

1

1

1

1

2

1

5

2

1

1

1

1

1

1

1

1

7

G

Page 7-21

17

1G

1

TYPICAL

2 PLACES

10

9

6

8

11

14

13

12

M-

2

1

M+

AS SEEN

FROM FRONT

DRIVER SIDE

OF VEHICLE,

BODY

REMOVED

7

4

3

2

5

23

22

34

32

33

27

31

26

30

25

24

28

29

17

16

18

15

19

20

21

Page 7-22

26

27

28

29

22

23

24

25

18

19

20

21

14

15

16

17

30

31

32

33

34

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM


GASOLINE CARRYALL VI


1 2 3 4

0008639

1016859

1016851

1016849

N/A

1017721

1010909

0000183

0001016

0007893

1016356

1013357

1015720

WRAP, TIE ...............................................................................................................................

KIT, REVERSE BUZZER (INCLUDES ITEMS 3, 4 AND 5) .....................................................

BUZZER, REVERSE ...........................................................................................................



LIMITER, VOLTAGE (FOR GASOLINE VEHICLE LIGHTING INSTALLATION) ......................

SCREW, MACHINE, #10 - 32 x 1 1/4 ......................................................................................

WASHER, FLAT, #10 ...............................................................................................................

WASHER, LOCK, #10 .............................................................................................................

NUT, HEX, #10 - 32 .................................................................................................................

BLOCK, TERMINAL ................................................................................................................

RIVET, ALUMINUM POP, 5/32 ................................................................................................

BOLT, HEX WASHER HEAD, #6 - 32 x 1/2 .............................................................................

1011229

0004029

0007820

1019551-01

1011825

0000304

0000332

0008233

NUT, “K” LOCK, #6 - 32 ...........................................................................................................

ASSEMBLY, HORN (INCLUDES ITEMS 16, 17 AND 18) .......................................................

WASHER, INTERNAL TOOTH, 5/16 ...................................................................................

NUT, M6 x 1.25 ...................................................................................................................

BRACKET, HORN ...............................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 1 ................................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................

1016897-01 ASSEMBLY, HEADLIGHT, DRIVER SIDE (INCLUDES ITEMS 24 - 33) .................................

1016897-02 ASSEMBLY, HEADLIGHT, PASSENGER SIDE (INCLUDES ITEMS 24 - 32 AND 34) ...........

1017066

1017059

HARNESS, HEADLIGHT WIRE ..........................................................................................

LOCK, BULB COLLAR ........................................................................................................

1017060

1017061

1017064

0007893

BULB, HALOGEN ...............................................................................................................

LENS, HEADLIGHT ............................................................................................................


NUT, HEX, #10 - 32 .............................................................................................................

1013461

1017065

1017062

1016880

1016879

SCREW, HI-LO, #10 - 16 x 7/16 ..........................................................................................



BEZEL, HEADLIGHT, DRIVER SIDE ..................................................................................


2

2

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

1

4

2

1

1

1

7

G

Page 7-23

17

1G

6

TYPICAL

2 PLACES

7

5

TYPICAL

2 PLACES

3

4

23

26

25

27

2

1

TYPICAL

4 PLACES

9

8

7

10

11

OFF ON

12

13

14

22

24

16

15

17

19

21

18

20

17

19

PARK

18

Page 7-24

22

23

24

25

26

27

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM

CONTROLS AND GAUGES—GASOLINE CARRYALL VI

PART NO.

DESCRIPTION QTY

1 2 3 4

1016630

1015103

N/A

N/A

1015104

LIGHT, OIL WARNING .............................................................................................................

GAUGE, FUEL (INCLUDES ITEMS 3 AND 4) ........................................................................

NUT, BRASS .......................................................................................................................

WASHER, EXTERNAL TOOTH LOCK ................................................................................

BRACKET, FUEL GAUGE .......................................................................................................

1011571

1011610

NUT, HEX, #8 - 32 ..................................................................................................................

WASHER, LOCK, #8 ...............................................................................................................

1016092 SCREW, PAN HEAD MACHINE, #8 - 32 x 7/16 ......................................................................

1018306-01 ASSEMBLY, SCREW AND WASHER ......................................................................................

1018264-01 SWITCH, KEY .........................................................................................................................

1018511-01 WASHER .................................................................................................................................

1018307-01 NUT, KEY SWITCH .................................................................................................................

1018345-02 CAP, KEY SWITCH .................................................................................................................

1012505

0004034

1013857

1011439

KEY (PAIR) ..............................................................................................................................


KNOB, LIGHT SWITCH .....................................................................................................

SWITCH, LIMIT .......................................................................................................................

1011557 SCREW, HEX HEAD MACHINE, #6 - 32 x 1 ...........................................................................

1019322-01 NUT, NYLON LOCK, #6 - 32 ...................................................................................................

1019571-01 BRACKET, BRAKE LIGHT SWITCH .......................................................................................

1011280 NUT, LOCK, 5/16 - 18 ..............................................................................................................

1019698-01 SWITCH, DIMMER ..................................................................................................................

1018713-01 STAND-OFF, DIMMER SWITCH .............................................................................................

1018712-01 SCREW, MACHINE, #10 - 32 x 1 ............................................................................................

0008049 WASHER, INTERNAL TOOTH LOCK, #10 .............................................................................

0007893 NUT, HEX, #10 - 32 .................................................................................................................

1019697-01 BUTTON, HORN .....................................................................................................................

2

2

1

2

2

1

1

1

4

4

1

2

1

1

1

1

1

1

1

4

2

3

1

3

1

1

6

7

G

Page 7-25

17

1G

13

14

12

11

15

8

10

9

11

7

2

3

4

1

5

6

Page 7-26

ITEM

10

11

12

13

14

15

8

9

6

7

1

4

5

2

3

PART NO.

1016717

N/A

1011582

N/A

N/A

N/A

1015752

1016859

1016851

1016849

N/A

1015720

0007591

1011622

1011558

ELECTRICAL COMPONENTS, REAR BODY—

GASOLINE CARRYALL VI

DESCRIPTION QTY

1 2 3 4

ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 2 - 6) .................................................................

HOUSING, TAILLIGHT.........................................................................................................

BULB ...................................................................................................................................

GASKET .............................................................................................................................

LENS ...................................................................................................................................

SCREW, LENS ....................................................................................................................

SCREW, HEX WASHER HEAD, #12 - 16 x 1/2 .......................................................................

KIT, REVERSE BUZZER (INCLUDES ITEMS 9 - 15) .............................................................

BUZZER, REVERSE ...........................................................................................................



SCREW, HEX WASHER HEAD, #6 - 32 x 1/2 ....................................................................

WASHER, FLAT ..................................................................................................................

WASHER, LOCK, #6 ...........................................................................................................

NUT, HEX, #6 - 32 ...............................................................................................................

1

1

2

1

1

1

1

1

2

4

2

1

1

1

1

7

G

Page 7-27

17

1G

TYPICAL

2 PLACES

30

TYPICAL

3 PLACES

27

29

TYPICAL

2 PLACES

AT A1 AND

A2 TERMINALS

26

28

TYPICAL

2 PLACES

TYPICAL

25

21

24

2 PLACES

TYPICAL

23

4 PLACES

TYPICAL

4 PLACES

22

20

19

18

TYPICAL

2 PLACES

AT F1 AND

F2 TERMINALS

17

15

TYPICAL

4 PLACES

14

DF

TERMINAL

16

TYPICAL

2 PLACES

1

5

2

3

4

13

7

TYPICAL

3 PLACES

12

11

9

10

8

6

31

Page 7-28

29

30

31

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM

STARTER/GENERATOR ASSEMBLY

QTY PART NO.

DESCRIPTION

1 2 3 4

1018749-01

1018753-01

1018754-01

1018755-01

1018756-01

1018776-01

1018757-01

1018777-01

1013011-02

1018781-01

1018693-02

1018762-02

1018758-02

1018760-01

1018763-01

1017653

1018764-02

1018790-01

1014289

1018337-01 STARTER/GENERATOR (CLOCKWISE ROTATION) (INCLUDES ITEMS 1 - 30) ..................

1018752-01

1018751-01

1018750-01

1013001

HOUSING, FIELD COIL ......................................................................................................

ASSEMBLY, ARMATURE (INCLUDES ITEMS 3, 4 AND 5) ................................................

RETAINER, BEARING ...................................................................................................

BALL BEARING, OUTPUT SHAFT ...............................................................................

1013005

1019399-01

1013003

1018765-01

N/A

N/A

N/A

1018965-01

COMMUTATOR, BALL BEARING ..................................................................................

SPACER, 5/16 ....................................................................................................................

KEY, WOODRUFF ...............................................................................................................

KIT, PULLEY NUT AND SCREW (INCLUDES ITEMS 9 - 12) ............................................

WASHER, LOCK, M14 ..................................................................................................

NUT, HEX, M14 x 2 ........................................................................................................

SCREW, CROSS - RECESSED, M5 x .8 x 18MM .........................................................

SCREW, CROSS - RECESSED, M5 x .8 x 16MM (WITH LOCK WASHER) .................

END BELL, OUTPUT SHAFT .............................................................................................

SET, POLE (SET OF 4) .......................................................................................................

SCREW, POLE PIECE (SET OF 4) ....................................................................................

ASSEMBLY, FIELD COIL ....................................................................................................

SET, F INSULATOR ............................................................................................................

PACKAGE, TERMINAL HARDWARE (F1 AND F2) ............................................................

SET, DF INSULATOR ..........................................................................................................

PACKAGE, TERMINAL HARDWARE (DF) .........................................................................

HOLDER, BRUSH (INCLUDES ITEMS 22 - 25) .................................................................

SPRING, BRUSH ...........................................................................................................

PACKAGE, BRUSH (INCLUDES 4 BRUSHES, 4 SCREWS, 4 WASHERS) .................

ASSEMBLY, BRUSH CONNECTOR ..............................................................................

A CONNECTOR (SET OF 2) .........................................................................................

PACKAGE, TERMINAL HARDWARE (A1 AND A2) ............................................................

COVER, BRUSH INSPECTION PORT (SET OF 4) (INCLUDES ITEM 28) ........................

COVER, BRUSH INSPECTION PORT, WITH DRAIN ...................................................

END BELL, COMMUTATOR ................................................................................................

BOLT, CLAMP, M6 x 1 x 180MM .........................................................................................

PULLEY (SILVER COLOR) .....................................................................................................

1

1

1

2

1

2

1

4

1

2

1

1

1

2

2

1

1

1

1

3

2

1

1

1

1

1

1

1

1

1

1

1

7

G

Page 7-29

17

1G

CARRYALL I ONLY

16

17

AS VIEWED FROM

DRIVER SIDE

OF VEHICLE

SEAT BACK

13

CARRYALL II,

TURF II, II PLUS,

AND VI

A1

A2

F1

15

REFERENCE

STARTER/GENERATOR

ASSEMBLY

1

A1

A2

F1

14

13

7

TYPICAL

2 PLACES

5

8

9

6

8

9

2

REFERENCE

STARTER/GENERATOR

ASSEMBLY

DF

F2

Page 7-30

12

AS VIEWED FROM

PASSENGER SIDE OF VEHICLE

9

11

4

3

10

REFERENCE

STARTER/GENERATOR

ASSEMBLY

9

10

11

12

7

8

5

6

1

3

4

2

2

13

14

15

16

17

ITEM

STARTER/GENERATOR MOUNTING

QTY PART NO.

DESCRIPTION

1 2 3 4

1018337-01 STARTER/GENERATOR .........................................................................................................

1015240-01 BRACKET, MOUNTING, FE 290 (CARRYALL I AND II)...........................................................

1015240-02 BRACKET, MOUNTING, FE 350 (CARRYALL TURF II, II PLUS, AND VI) .............................

1019167-01 BELT ........................................................................................................................................

1016883 BRACKET, ADJUSTING ..........................................................................................................

0008754

1015075

NUT, NYLON LOCK, 3/8 - 16 ..................................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

0000705 BOLT, HEX HEAD, 3/8 - 16 x 1 1/4 ..........................................................................................

1019035-01 SCREW, HEX HEAD CAP, M8 x 1.25 x 24MM ........................................................................

0007174

1016074

1015932

0001242

WASHER, LOCK, 5/16 ............................................................................................................

SCREW, TORX HEAD, M8 x 1.25 x 18MM .............................................................................

BOLT, CARRIAGE, 5/16 - 18 x 1 .............................................................................................

NUT, HEX, 5/16 - 18 ................................................................................................................

1018373-01 WIRE ASSEMBLY, #6 GREEN ...............................................................................................

1015920 WIRE ASSEMBLY, #6 BRAIDED GROUND (CARRYALL I ONLY) ..........................................

0007173

0007473

SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 (CARRYALL I ONLY) ............................................

NUT, NYLON LOCK, 5/16 - 18 (CARRYALL I ONLY) ..............................................................

0001241 WASHER, FLAT, 5/16 (CARRYALL I ONLY) ............................................................................

1

1

3

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

7

G

Page 7-31

17

1G

AS SEEN FROM THE

PASSENGER SIDE

OF VEHICLE

3

2

1

Page 7-32

9

4

5

TO NEGATIVE

BATTERY POST

TERMINAL

6

7

8

7

8

AS SEEN FROM

DRIVER SIDE

OF VEHICLE

1

4

5

2

3

8

9

6

7

ITEM

BATTERY—GASOLINE VEHICLE

QTY PART NO.

DESCRIPTION

1 2 3 4

1012328 BATTERY, 12 VOLT .................................................................................................................

1014374

1014375

SPACER, BATTERY TERMINAL BOLT ...................................................................................

SCREW, HEX HEAD CAP, STAINLESS STEEL, 3/8 - 16 x 1/2 ...............................................

1010934 BOLT, HEX HEAD, 5/16 - 18 x 1 .............................................................................................

1018980-01 CLAMP, BATTERY ...................................................................................................................

0007173

0001241

0007473

1014288

SCREW, HEX CAP, 5/16 - 18 x 3/4 .........................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

NUT, NYLON LOCK, 5/16 - 18 ................................................................................................

SCREW, THREAD-FORMING, 5/16 - 16 x 3/4 ........................................................................

1

1

1

2

2

2

1

1

2

7

G

Page 7-33

17

1G

Page 7-34

ENGINE

8

G

18

1G

FE 290 ENGINE

8

1

2

3

TYPICAL 4 PLACES

4

TYPICAL 2

PLACES

5

TYPICAL 3 PLACES

4

10

6

TYPICAL 2

PLACES

7

CARBURETOR

REMOVED

FOR CLARITY

TYPICAL 6 PLACES

4

9

TYPICAL 4 PLACES

17

18

5

16

15

11

12

13

14

Page 8-2

11

12

13

14

9

10

7

8

15

16

17

18

5

6

3

4

1

2

ITEM

FE 290 ENGINE—

CARRYALL I AND II

QTY PART NO.

DESCRIPTION

1 2 3 4

1019539-01 FE 290 OHV GASOLINE ENGINE (CLOCKWISE ROTATION) WITH CARBURETOR

(DOES NOT INCLUDE ITEMS 15 THROUGH 18) ..................................................................

1016507

1016512

BOLT, 2-ENDED, M6 x 1 x 29MM .......................................................................................

WASHER, FLAT, 6MM .........................................................................................................

1016524

1016456

1016547

1019097-01

SHROUD, ENGINE, FE 290 ...............................................................................................

BOLT, FLANGED, M6 x 1 x 12MM ......................................................................................

NUT, FLANGE, M6 x 1 ........................................................................................................

BOLT, 2-ENDED, M6 x 1 x 27MM .......................................................................................

1

15

3

1

1

1

1

1016526

1017221

1019156-01

1016525

1016443

1016539

1016536

1016531

1011114

1015332

1015969

1015649

SHROUD, ENGINE, FE 290 (LOWER) ...............................................................................

BOLT, 2-ENDED, M6 x 1 x 46MM .......................................................................................

HOUSING, FAN ..................................................................................................................

SHROUD, ENGINE, FE 290 (UPPER) ................................................................................

BRACKET ............................................................................................................................

O-RING ...............................................................................................................................

TUBE, OIL FILLER, FE 290 ................................................................................................

DIPSTICK ...........................................................................................................................

NUT, M6 x1 ..............................................................................................................................


SCREW, PAN HEAD, M6 x 1 x 14MM .....................................................................................

SHROUD, FAN ........................................................................................................................

4

1

1

1

1

1

1

1

1

1

1

1

8

G

Page 8-3

18

1G

FE 290 ENGINE

16

18

19

15

14

TYPICAL 2

PLACES

17

20

21

22

23

24

25

12

13

7

11

10

9

8

TYPICAL 2

PLACES

1

2

TYPICAL 3

PLACES

3

6

4

5

Page 8-4

18

19

20

21

14

15

16

17

22

23

24

25

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

1019157-01

1019158-01

1017448

1016548

1016505

1017455

1016562

1016455

1019092-01

1016578

1016588

1016493

1018811-01

1016456

1012981

1016579

1016586

1019094-01

1016445

1019095-01

1016497

1016544

1016561

1016587

1019093-01



QTY DESCRIPTION

1 2 3 4

FLYWHEEL .........................................................................................................................

FAN, FLYWHEEL, GREY ....................................................................................................

SCREW, FLANGED HEX HEAD, M6 x 1 x 10MM ..............................................................

WASHER, FLAT, 16MM .......................................................................................................

NUT, HEX, M16 x 2 .............................................................................................................

PLATE, FLYWHEEL FAN ....................................................................................................

KEY .....................................................................................................................................

BOLT, FLANGED, M5 x .8 x 25MM .....................................................................................

COIL, IGNITION (WITH INTERNAL IGNITER) ...................................................................

GROMMET .........................................................................................................................

TUBE, 7MM x 70MM ...........................................................................................................

ASSEMBLY, PLUG CAP .....................................................................................................

SPARK PLUG .....................................................................................................................


CLAMP ................................................................................................................................

MOUNT, RPM LIMITER ......................................................................................................

DAMPER, RPM LIMITER ....................................................................................................

LIMITER, RPM - OHV .........................................................................................................

BRACKET, RPM LIMITER ..................................................................................................

CLAMP ................................................................................................................................

SCREW, CROSS PAN HEAD, M5 x .8 x 8MM ....................................................................

SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM .......................................

CLAMP ................................................................................................................................

CLAMP ................................................................................................................................

WIRE, LEAD .......................................................................................................................

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

3

8

G

Page 8-5

18

1G

FE 290 ENGINE

15

TYPICAL 2

PLACES

4

3

TYPICAL 2

PLACES

2

1

5

6

14

13

12

11

10

9

8

7

TYPICAL 6

PLACES

Page 8-6

10

11

12

13

14

15

8

9

6

7

1

4

5

2

3

ITEM PART NO.

1016467

1016502

1016457

1016570

1016576

1016432

1017456

1016484

1016435

1016473

1016482-03

1016429

1016537

1016581

1017507



QTY DESCRIPTION

1 2 3 4

ASSEMBLY, OIL FILTER, OHV ...........................................................................................

BRACKET, OIL FILTER .......................................................................................................

BOLT, FLANGED HEX HEAD, M6 x 1 x 40MM ...................................................................

O-RING, OIL FILTER MOUNT ............................................................................................

PLUG, DRAIN, FE 290 .......................................................................................................

GASKET, DRAIN PLUG ......................................................................................................


COVER, PUMP ...................................................................................................................

GASKET, OIL PUMP ...........................................................................................................

PLATE, OIL PUMP ..............................................................................................................

PUMP, OIL, AND ROTOR ...................................................................................................

SEAT, VALVE .......................................................................................................................

BALL, STEEL, PRESSURE RELIEF ..................................................................................

SPRING ..............................................................................................................................

PLUG ...................................................................................................................................

1

1

1

1

1

2

1

1

1

6

1

1

1

1

2

8

G

Page 8-7

18

1G

FE 290 ENGINE

1

2

5

6

7

8

TYPICAL 2

PLACES

9

10

14

15

12

13

22

TYPICAL 2

PLACES

AT EXHAUST

CONNECTION

18

19

20

11

3

TYPICAL 2

PLACES

4

23

24

TYPICAL 2

PLACES

25

26

27

TYPICAL 6

PLACES

28

EXHAUST

16

INTAKE

17

TYPICAL 2

PLACES

21

Page 8-8

ITEM

26

27

28

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

PART NO.

1016479

1016566

1016448

1016447

1016544

1016474

1016483

1016563

1016489

1016452

1016471

1016549

1016517

1016458

1016430

1016442

1016436

1016583

1016569

1016545

1016542

1016451

1016450

1016449

1016523

1016431

1016560

1016519



QTY DESCRIPTION

1 2 3 4

CASE, ROCKER .................................................................................................................

GASKET, ROCKER CASE ..................................................................................................


O-RING ...............................................................................................................................

NUT, HEX, M5 x .8 ..............................................................................................................

SCREW, STUD, M5 x .8 ......................................................................................................

ARM, ROCKER ...................................................................................................................

COLLET ...............................................................................................................................

RETAINER, VALVE SPRING ...............................................................................................

SPRING, ENGINE VALVE ...................................................................................................

ASSEMBLY, CYLINDER HEAD, OHV (INCLUDES ITEMS 12 AND 13) .............................

RING, SNAP ..................................................................................................................

GUIDE, VALVE ...............................................................................................................

SEAT, SPRING ....................................................................................................................

SEAL, VALVE ......................................................................................................................

VALVE, EXHAUST ..............................................................................................................

VALVE, INTAKE ...................................................................................................................


PLATE .................................................................................................................................

VALVE .................................................................................................................................

PIN ......................................................................................................................................

BOLT, STUD, M8 x 1.25 x 29MM ........................................................................................

SHAFT, ROCKER ...............................................................................................................

ROD, PUSH ........................................................................................................................

WASHER, FLAT, M12 ..........................................................................................................

CIRCLIP, TYPE E ................................................................................................................

BOLT, FLANGED, M8 x 1.25 x 45MM .................................................................................

GASKET, HEAD ..................................................................................................................

1

6

1

2

1

2

1

1

2

1

1

1

1

2

2

2

2

2

1

2

2

2

2

1

2

2

1

2

8

G

Page 8-9

18

1G

FE 290 ENGINE

1

2

CLAMP

ONLY

3

4

TYPICAL 2

PLACES

5

6

7

8

TYPICAL 2

PLACES

9

TYPICAL 6

PLACES

10

11

12

TYPICAL 2

PLACES

13

14

17

16

15

TYPICAL 3

PLACES

TYPICAL 2

PLACES

18

20

20

19

Page 8-10

10

11

12

13

8

9

6

7

1

4

5

2

3

18

19

20

14

15

16

17

ITEM PART NO.

1016535

1016538

1016506

1016544

1016564

1016565

1016567

1016584

1016458

1016520

1016446

1016456

1016510

1016494

1016496

1016454

1016472

1016521

1019154-01

1016453



QTY DESCRIPTION

1 2 3 4

CONNECTOR, CORD ........................................................................................................

O-RING ...............................................................................................................................

CLAMP ................................................................................................................................


PIN ......................................................................................................................................

BEARING, BALL .................................................................................................................

SEAL, CRANKSHAFT ........................................................................................................

BOLT, 2-ENDED, M8 x 1.25 x 69MM ..................................................................................


COVER, CRANKCASE .......................................................................................................

GASKET, CRANKCASE COVER ........................................................................................


BRACKET, OIL LEVEL SWITCH ........................................................................................

SENSOR, OIL LEVEL .........................................................................................................


BOLT, FLANGED, M5 x .8 x 8MM .......................................................................................

PLATE, OIL FILTER SCREEN ............................................................................................

SCREEN, OIL FILTER ........................................................................................................

CAMSHAFT, COMPLETE ...................................................................................................

TAPPET ...............................................................................................................................

2

1

1

1

2

6

1

1

1

1

2

1

1

1

1

2

2

1

1

3

8

G

Page 8-11

18

1G

FE 290 ENGINE

17

TYPICAL 4

PLACES

1

6

2

3

4

TYPICAL 2

PLACES

8

7

16

12

13

12

TYPICAL 4

PLACES

18

19

20

21

13

11

10

15

5

3

7

9

14

Page 8-12

15

15

15

15

15

15

15

15

11

12

13

14

8

9

10

19

20

21

15

16

17

18

6

7

7

6

6

5

5

1

4

5

2

3

ITEM PART NO.

1016568

1019155-01

1016558

1016460

1016459-01

1016459-02

1016459-03

1016461-01

1016461-02

1016461-03

1016475-01

1016475-02

1016509

1019223-01

1016533

1016532

1016516

1016580

1016562

1016550-01

1016550-02

1016550-03

1016550-04

1016550-05

1016550-06

1016550-07

1016550-08

1016550-09

1016559

1016541

1016547

1016470

1016571

1016469



QTY DESCRIPTION

1 2 3 4

SEAL, OIL ...........................................................................................................................

CRANKCASE, COMPLETE, OHV ......................................................................................

RING, SNAP .......................................................................................................................

PIN, PISTON .......................................................................................................................

PISTON, STANDARD ..........................................................................................................

PISTON, .25MM OVERSIZED ............................................................................................


RING SET, PISTON, STANDARD .......................................................................................

RING SET, PISTON, .25MM OVERSIZED ..........................................................................


ASSEMBLY, CONNECTING ROD, STANDARD (INCLUDES 2 EACH OF ITEM 8) ............

ASSEMBLY, CONNECTING ROD, .50MM UNDERSIZED

(INCLUDES 2 EACH OF ITEM 8) .......................................................................................

BOLT, HEX HEAD, M7 x 1 x 36MM ................................................................................

CRANKSHAFT, OHV (INCLUDES ITEMS 10, 11 AND ONE EACH OF ITEM 12) .............

GEAR, HELICAL ............................................................................................................

GEAR, SPUR .................................................................................................................

ASSEMBLY, CONNECTING ROD (INCLUDES ONE EACH OF ITEM 13) ....................

BEARING, PLAIN .....................................................................................................

KEY .....................................................................................................................................

SHIM, CRANKSHAFT, 1.13MM THICK ...............................................................................

A/R


A/R


A/R


A/R

2

1

1

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2


A/R


A/R


A/R


A/R


A/R

SPACER ..............................................................................................................................

1

BOLT, STUD, M6 x 1 x 22MM .............................................................................................

NUT, FLANGED, M6 x 1 ......................................................................................................

4

4

SHAFT, GUIDE COUNTERBALANCE ................................................................................

O-RING ...............................................................................................................................

WEIGHT, COUNTERBALANCE ..........................................................................................

1

1

1

8

G

Page 8-13

18

1G

FE 350 ENGINE

3 4

1

2

TYPICAL 4 PLACES

FOR ITEM 3

4

TYPICAL 2 PLACES

FOR ITEM 6

6

TYPICAL 2

PLACES

7

2

8

1

TYPICAL 2

PLACES

CARBURETOR

REMOVED

FOR CLARITY

TYPICAL 6 PLACES

FOR ITEM 5

4

5

TYPICAL 4 PLACES

FOR ITEM 16

16

15

TYPICAL 2 PLACES

FOR ITEM 9

4

9

2

1

7

14

13

12

10

11

Page 8-14

12

13

14

15

10

11

8

9

16

6

7

4

5

1

2

3

ITEM PART NO.

1019538-01

1019538-02

1016507

1016512

1017474

1016456

1019161-01

1017476

1016547

1017500

1017475

1016539

1017486

1016531

1011114

1015332

1015649

1015969


CARRYALL TURF II, II PLUS AND VI

QTY DESCRIPTION

1 2 3 4

FE 350 OHV GASOLINE ENGINE, COMPLETE (CLOCKWISE ROTATION) WITH CARBURETOR

(WITH COMPRESSION RELEASE) (CARRYALL II PLUS AND VI)

(DOES NOT INCLUDE ITEMS 13 - 16)........................................................................................................

FE 350 OHV GASOLINE ENGINE, COMPLETE (CLOCKWISE ROTATION) WITH CARBURETOR

(WITHOUT COMPRESSION RELEASE) (CARRYALL TURF II)

(DOES NOT INCLUDE ITEMS 13 - 16)........................................................................................................

BOLT, 2-ENDED, M6 x 1 x 29MM .......................................................................................

WASHER, FLAT, 6 MM ........................................................................................................

SHROUD, CYLINDER HEAD ..............................................................................................

1


14

HOUSING, FAN ..................................................................................................................

1

SHROUD, LOWER CYLINDER ...........................................................................................

NUT, FLANGE, M6 x 1 ........................................................................................................

1

3

3

1

1

3

SPACER ..............................................................................................................................

SHROUD, UPPER CYLINDER ...........................................................................................

O-RING ...............................................................................................................................

TUBE, OIL FILLER .............................................................................................................

DIPSTICK ...........................................................................................................................

NUT, M6 x 1 .............................................................................................................................


SHROUD, FAN ........................................................................................................................

SCREW, PAN HEAD, M6 x 1 x 14 MM ....................................................................................

1

1

1

1

1

1

2

1

4

8

G

Page 8-15

18

1G

FE 350 ENGINE

16

15

17

18

TYPICAL 2

PLACES

19

14

20

21

22

23

24

25

12

13

11

10

7

9

8

TYPICAL 2

PLACES

1

2

TYPICAL 3

PLACES

3

6

5

4

Page 8-16

18

19

20

21

14

15

16

17

22

23

24

25

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

1019162-01

1019163-01

1017448

1017467

1017490

1017455

1016562

1016455

1019092-01

1016578

1016588

1017463

1018811-01

1016445

1019094-01

1016579

1012981

1016456

1016586

1019095-01

1016497

1016544

1016561

1016587

1019093-01



QTY DESCRIPTION

1 2 3 4

FLYWHEEL .........................................................................................................................

FAN, FLYWHEEL—GREY ..................................................................................................


NUT, HEX, 18MM FINE .......................................................................................................

WASHER, FLAT, 18MM .......................................................................................................

PLATE, FLYWHEEL FAN ....................................................................................................

KEY .....................................................................................................................................

SCREW, HEX HEAD FLANGED, M5 x 0.8 x 25MM ...........................................................

COIL, IGNITION (WITH INTERNAL IGNITER) ...................................................................

GROMMET .........................................................................................................................

TUBE, 7MM I.D. x 10MM O.D. x 70MM LG. .........................................................................

ASSEMBLY, PLUG CAP .....................................................................................................

PLUG, SPARK .....................................................................................................................

BRACKET, RPM LIMITER ..................................................................................................

LIMITER, RPM ....................................................................................................................

BAND, RPM LIMITER MOUNT ...........................................................................................

CLAMP ................................................................................................................................


DAMPER .............................................................................................................................

CLAMP ................................................................................................................................

SCREW, CROSS PAN HEAD, M5 x .08 x 8MM ..................................................................

SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x 12MM ..............................................

CLAMP ................................................................................................................................

CLAMP ................................................................................................................................

WIRE, LEAD .......................................................................................................................

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

3

8

G

Page 8-17

18

1G

FE 350 ENGINE

4

TYPICAL 2

PLACES

5

3

TYPICAL 2

PLACES

2

1

7

6

12

16

15

14

13

11

10

9

8

TYPICAL 6

PLACES

Page 8-18

10

11

12

13

8

9

6

7

14

15

16

1

4

5

2

3

ITEM PART NO.

1016467

1016502

1016457

1017507

1016570

1016432

1016576

1017456

1017460

1017442

1016473

1016482-03

1017458

1016429

1016537

1016581



QTY DESCRIPTION

1 2 3 4

OIL FILTER .........................................................................................................................

BRACKET, OIL FILTER .......................................................................................................

BOLT, FLANGED HEX HEAD, M6 x 1 x 40MM ...................................................................

PLUG ..................................................................................................................................

O-RING ...............................................................................................................................

GASKET, DRAIN PLUG ......................................................................................................

PLUG, DRAIN .....................................................................................................................


COVER, PUMP ...................................................................................................................

GASKET, OIL PUMP ...........................................................................................................

PLATE, OIL PUMP ..............................................................................................................

PUMP, OIL, AND ROTOR ...................................................................................................

FILTER ................................................................................................................................

SEAT, VALVE .......................................................................................................................

BALL, STEEL, PRESSURE RELIEF ..................................................................................

SPRING ..............................................................................................................................

1

1

1

1

6

1

1

1

1

1

1

1

2

1

1

2

8

G

Page 8-19

18

1G

FE 350 ENGINE

1

2

5

6

7

TYPICAL 2

PLACES

8

12

13

10

11

20

TYPICAL 2

PLACES

AT EXHAUST

CONNECTION

16

17

18

9

3

TYPICAL 2

PLACES

4

21

23

24

22

TYPICAL 2

PLACES

25

TYPICAL 6

PLACES

26

EXHAUST

14

INTAKE

15

TYPICAL 2

PLACES

19

Page 8-20

ITEM

22

23

24

25

26

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

PART NO.

1017445

1017444

1016544

1016474

1016483

1016563

1016489

1016452

1017454

1016549

1016517

1016458

1017434

1016442

1016436

1016583

1016569

1017446

1016450

1016449

1017473

1017435

1016560

1016519

1016479

1016566



QTY DESCRIPTION

1 2 3 4

CASE, ROCKER .................................................................................................................

GASKET, ROCKER CASE ..................................................................................................


O-RING ...............................................................................................................................

ARM, ROCKER ...................................................................................................................

COLLET ..............................................................................................................................

RETAINER, VALVE SPRING ...............................................................................................

SPRING, ENGINE VALVE ...................................................................................................

ASSEMBLY, CYLINDER HEAD, FE 350 (INCLUDES ITEMS 10 AND 11) .........................

RING, SNAP ..................................................................................................................

GUIDE, VALVE ...............................................................................................................

SEAT, SPRING ....................................................................................................................

SEAL, VALVE ......................................................................................................................

VALVE, EXHAUST ..............................................................................................................

VALVE, INTAKE ...................................................................................................................


PLATE .................................................................................................................................

VALVE .................................................................................................................................

PIN ......................................................................................................................................

BOLT, STUD, M8 x 1.25 x 29MM ........................................................................................

SHAFT, ROCKER ...............................................................................................................

ROD, PUSH ........................................................................................................................

WASHER, FLAT, M12 ..........................................................................................................

CIRCLIP, TYPE-E ................................................................................................................


GASKET, HEAD ..................................................................................................................

1

6

2

1

1

2

1

1

2

1

1

1

1

2

2

2

2

2

1

4

2

1

2

2

1

2

8

G

Page 8-21

18

1G

FE 350 ENGINE

TYPICAL 2

PLACES

7

2

3

4

5

6

1

8

9

10

TYPICAL 2

PLACES

11

TYPICAL 6

PLACES

12

13

14

TYPICAL 2

PLACES

15

19

18

16

17

TYPICAL 3

PLACES

TYPICAL 2

PLACES

23

20

24

24

22

21

Page 8-22

21

21

22

22

23

24

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

1017513

1016510

1016494

1016496

1016454

1016472

1016521

1017518-01

1017518-02

1017518-03

1019476-01

1019159-01

1017511

1017447

1016538

1017508

1016535

1016538

1016506

1016544

1016564

1017487

1017504

1016584

1017514

1017472

1017443



QTY DESCRIPTION

1 2 3 4

O-RING ...............................................................................................................................

PLUG ..................................................................................................................................

CONNECTOR, OIL SENDING UNIT ..................................................................................

O-RING ...............................................................................................................................

CLAMP ................................................................................................................................

SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ......................................

PIN ......................................................................................................................................

BEARING, CRANKSHAFT .................................................................................................

SEAL, CRANKSHAFT ........................................................................................................

BOLT, 2-ENDED FLANGED, M8 x 1.25 x 69MM ................................................................


COVER, CRANKCASE .......................................................................................................

GASKET, CRANKCASE COVER ........................................................................................


BRACKET, OIL LEVEL SWITCH ........................................................................................

SENSOR, OIL LEVEL ..........................................................................................................


BOLT, FLANGED, M5 x .8 x 8MM .......................................................................................

PLATE, OIL FILTER SCREEN ............................................................................................

SCREEN, OIL FILTER ........................................................................................................

1

SHIM, 0.3MM THICK ..........................................................................................................

A/R

2

1

1

3

2

1

SHIM, 0.4MM THICK ..........................................................................................................

A/R

SHIM, 0.5MM THICK ..........................................................................................................

A/R

CAMSHAFT (WITHOUT COMPRESSION RELEASE) (CARRYALL TURF II ONLY) .........

CAMSHAFT (INCLUDES ITEM 23) (CARRYALL II PLUS AND VI) ....................................

1

1

SPRING .........................................................................................................................

LIFTER, HYDRAULIC .........................................................................................................

1

2

1

1

2

6

1

1

1

2

1

1

1

1

1

8

G

Page 8-23

18

1G

FE 350 ENGINE

1

2

6

15

13

3

TYPICAL 2

PLACES

8

4

7

5

3

7

9

10

13

16

TYPICAL 4

PLACES

TYPICAL 4

PLACES

17

18

19

21

20

12

11

14

Page 8-24

15

16

17

18

14

14

14

14

19

20

21

14

14

14

14

13

14

14

14

8

9

10

11

12

6

7

5

6

7

1

4

5

2

3

ITEM PART NO.

1017503

1019160-01

1017502

1017450

1017449-01

1017449-02

1017451-01

1017451-02

1017457-01

1017457-02

1017512

1019223-02

1016562

1017484

1017483

1017471

1017733-01

1017733-02

1017733-03

1017733-04

1017733-05

1017733-06

1017733-07

1017733-08

1017733-09

1017733-10

1017733-11

1017501

1016541

1016547

1016470

1016571

1017453

1017510



QTY DESCRIPTION

1 2 3 4

SEAL, OIL ...........................................................................................................................

CRANKCASE, COMPLETE, FE 350 (CLOCKWISE ROTATION) .......................................

RING, SNAP .......................................................................................................................

PIN, PISTON .......................................................................................................................

PISTON, STANDARD...........................................................................................................


RING SET, PISTON, STANDARD .......................................................................................


ASSEMBLY, CONNECTING ROD, STANDARD (INCLUDES 2 EACH OF ITEM 8) ............

ASSEMBLY, CONNECTING ROD, .50MM UNDERSIZED)

(INCLUDES 2 EACH OF ITEM 8) .......................................................................................

BOLT, HEX HEAD, M7 x 1 x 36MM ................................................................................

CRANKSHAFT, COMPLETE, FE 350 (INCLUDES ITEMS 10 - 13) ...................................

KEY ................................................................................................................................

GEAR, HELICAL ............................................................................................................

GEAR, SPUR .................................................................................................................

ROD, CONNECTING .....................................................................................................

2


A/R


A/R


A/R

1

1

1

1

1

2

1

1

1

1

1

1

1

1

2


A/R


A/R


A/R


A/R


A/R


A/R


A/R


A/R

SPACER ..............................................................................................................................

BOLT, STUD, M6 x 1 x 22MM .............................................................................................

NUT, FLANGED, M6 x 1 .....................................................................................................

SHAFT, GUIDE COUNTERBALANCE ................................................................................

O-RING ...............................................................................................................................

WEIGHT, COUNTERBALANCE (INCLUDES ITEM 21) .....................................................

BEARING .......................................................................................................................

1

1

1

4

1

1

4

8

G

Page 8-25

18

1G

FE 350 ENGINE

1

2

FRONT OF

VEHICLE

TYPICAL

2 PLACES

3

4

TYPICAL

2 PLACES

7

8

5

6

TYPICAL

4 PLACES

9

ClubCar

10

TYPICAL

2 PLACES

6

11

6

REFERENCE

ENGINE

SECTION 8

12

TYPICAL

2 PLACES

13

15

TYPICAL

4 PLACES

14

10

TYPICAL

4 PLACES

16

17

ClubCar

18

TYPICAL

2 PLACES

9

Page 8-26

10

TYPICAL

4 PLACES

REFERENCE

UNITIZED TRANSAXLE

SECTION 12

10

11

12

13

8

9

6

7

1

4

5

2

3

14

15

16

17

18

ITEM

ENGINE MOUNTING

QTY PART NO.

DESCRIPTION

1 2 3 4

0007473 NUT, NYLON LOCK, 5/16 - 18 (CARRYALL I ONLY) ..............................................................

0001241 WASHER, FLAT, 5/16 - 18 (CARRYALL I ONLY) .....................................................................

1018646-01 RETAINER, SNUBBER (CARRYALL I ONLY) .........................................................................

0007818

1012164

BOLT, CARRIAGE, 5/16 - 18 x 1 1/2 (CARRYALL I ONLY) .....................................................

SNUBBER ...............................................................................................................................

1013924 NUT, HEX LOCK, 5/16 - 24, UNF ...........................................................................................

10

1018346-01 BRACKET, SNUBBER .............................................................................................................

1

1018271-01 PLATE, MOUNTING ................................................................................................................

1018330-01 NUT, FLANGE, M8 x 1.25 .......................................................................................................

1

6

1018848-01 SCREW, HEX WASHER, 5/16 -24 x 7/8 ..................................................................................

10

1018333-01 SCREW, HEX HEAD CAP, M10 x 1.25 x 30MM ......................................................................

4

1018332-01 STUD, M8 x 1.25 .....................................................................................................................

1018321-01 SPACER ..................................................................................................................................

2

2

2

2

1

2

1

1018326-01 STIFFENER, DRIVE CLUTCH SIDE .......................................................................................

1018329-01 NUT, FLANGE, M10 x 1.25 .....................................................................................................

1012571 WASHER, HEAVY FLAT, 5/16 .................................................................................................


1018327-01 STIFFENER, FLYWHEEL SIDE ..............................................................................................

4

4

1

4

1

8

G

Page 8-27

18

1G

FE 290 ENGINE

Page 8-28

FUEL, INTAKE,

AND GOVERNOR SYSTEMS

9

G

19

1G

Page 9-2

29

24

16

FRAME CONNECTION

27

TANK CONNECTION

6

25

4

5

2

9

3

10

24

27

11

7

8

1

26

LOCATION OF FUEL PUMP

MOUNTING BRACKET—

CARRYALL I AND VI

TYPICAL

2 PLACES

15

17

14

LOCATION OF FUEL PUMP

MOUNTING BRACKET—

CARRYALL II, TURF II, AND II PLUS

SEE ABOVE

GAS TANK FUEL

PICKUP TUBE

19

17

12

13

28

18

28 19

28

19

TYPICAL

2 PLACES

14

28

21

20

23

22

21

20

21

6

TO ENGINE CRANKCASE

ITEM

26

27

28

29

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

FUEL SYSTEM

QTY PART NO.

DESCRIPTION

1 2 3 4

1016004

1015188

1014535

1015143

1015139

KIT, FUEL TANK, WITH SENDING UNIT (INCLUDES ITEMS 2 - 9) .......................................

CAP, FUEL TANK, NONVENTED (INCLUDES ITEM 3) ....................................................

GASKET, FUEL CAP .....................................................................................................

ASSEMBLY, FUEL TANK VENT ..........................................................................................

GROMMET, INSULATION ...................................................................................................

1015137

1016059

1018244-01

1018969-01

LINE, BULK VENT (AVAILABLE BY THE FOOT) ...............................................................

A/R

CLIP, STUD .........................................................................................................................

1

BARB, VENT .......................................................................................................................

VALVE, FUEL PICKUP TUBE WITH SHUT-OFF ................................................................

1

1

1014928 ASSEMBLY, REAR FUEL STRAP ...........................................................................................

1019553-01 ASSEMBLY, FRONT FUEL STRAP .........................................................................................

1014523

1014524

PUMP, FUEL IMPULSE ............................................................................................................

KIT, REBUILD, FUEL IMPULSE PUMP....................................................................................

1

1

1

1

1

1

1

1

1

1012285 SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ...........................................................................

1019295-01 BRACKET, FUEL PUMP MOUNTING .....................................................................................

N/A WIRE ASSEMBLY, #16 BLACK ...............................................................................................

1013134-01 CLAMP, HOSE (BLACK) ..........................................................................................................

1013684

1012293

1013692

1012649

FILTER , PRIMARY FUEL (WHITE) ........................................................................................

1

LINE, BULK FUEL (YELLOW) .................................................................................................

A/R

LINE, BULK FUEL (BLACK) ....................................................................................................

A/R

CLAMP, HOSE (RED) ..............................................................................................................

3

1

2

4

1

1014522

1013687

1014116

1013746

FILTER, SECONDARY FUEL (BLUE) .....................................................................................

CLAMP, HOSE, 3/8 ..................................................................................................................

NUT, U-TYPE SPEED, 1/4 - 20 ...............................................................................................

CLAMP, HOSE (GREY) ...........................................................................................................

1019556-01 T-FITTING ...............................................................................................................................

1011988 SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 ......................................................................

1013134-02 CLAMP, HOSE (GREEN) ........................................................................................................

1019183-01 CLAMP, WIRE ..........................................................................................................................

4

1

1

3

3

1

1

1

9

G

Page 9-3

19

1G

3

2

4

6

7

11

8

9

10

5

1

Page 9-4

1

4

5

2

3

6

7

8

7

7

7

7

9

10

11

ITEM

CARBURETOR ASSEMBLY, FE 290 ENGINE—



1 2 3 4

1019056-01 ASSEMBLY, CARBURETOR (INCLUDES ITEMS 2 - 11) .......................................................

1016501

N/A

1019731-01

1016486

1019732-01

ASSEMBLY, IDLE SCREW .................................................................................................

ASSEMBLY, PILOT AIR SCREW ........................................................................................

JET, PILOT, #40 ..................................................................................................................

ASSEMBLY, FLOAT .............................................................................................................

1016425-82

1016425-80

1

NOZZLE, MAIN ...................................................................................................................

STANDARD JETTING:

1

JET, MAIN, 0 - 3,000 FEET .................................................................................................

A/R

JET, MAIN, 3,000 - 5,000 FEET ..........................................................................................

A/R

1

1

1

1

1016425-78

1016425-75

1016425-72

1016437

1017461

1016499

1016585

JET, MAIN, 5,000 - 8,000 FEET ..........................................................................................

JET, MAIN, 8,000 - 10,000 FEET ........................................................................................

JET, MAIN, 10,000 FEET AND ABOVE ..............................................................................

GASKET, FLOAT CHAMBER ..............................................................................................

ASSEMBLY, FLOAT CHAMBER (INCLUDES ITEM 10) .....................................................

ASSEMBLY, SCREW .....................................................................................................

ASSEMBLY, BOLT ...............................................................................................................

A/R

A/R

A/R

1

1

1

1

9

G

Page 9-5

19

1G

3

2

4

6

7

11

8

9

10

5

1

Page 9-6

1

4

5

2

3

6

7

8

7

7

7

7

9

10

11

ITEM

CARBURETOR ASSEMBLY, FE 350 ENGINE—



1 2 3 4

1019059-01 ASSEMBLY, CARBURETOR (INCLUDES ITEMS 2 - 11) .......................................................

1016501

N/A

1019731-01

1016486

1019733-01

ASSEMBLY, IDLE SCREW .................................................................................................

ASSEMBLY, PILOT AIR SCREW ........................................................................................

JET, PILOT, #40 ..................................................................................................................

ASSEMBLY, FLOAT .............................................................................................................

1016425-85

1016425-82

1

NOZZLE, MAIN ...................................................................................................................

STANDARD JETTING:

1

JET, MAIN, 0 - 3,000 FEET .................................................................................................

A/R

JET, MAIN, 3,000 - 5,000 FEET ..........................................................................................

A/R

1

1

1

1

1016425-80

1016425-78

1016425-75

1016437

1017461

1016499

1016585

JET, MAIN, 5,000 - 8,000 FEET ..........................................................................................

JET, MAIN, 8,000 - 10,000 FEET ........................................................................................

JET, MAIN, 10,000 FEET AND ABOVE ..............................................................................

GASKET, FLOAT CHAMBER ..............................................................................................

ASSEMBLY, FLOAT CHAMBER (INCLUDES ITEM 10) .....................................................

ASSEMBLY, SCREW .....................................................................................................

ASSEMBLY, BOLT ...............................................................................................................

A/R

A/R

A/R

1

1

1

1

9

G

Page 9-7

19

1G

8

7

5

6

Page 9-8

13

15

13

16

17

1

2

3

4

10

11

14

9

12

TYPICAL

2 PLACES

18

19

14

15

16

17

11

12

12

13

18

19

9

10

7

8

4

5

6

1

2

3

3

ITEM

CARBURETOR INSTALLATION

QTY PART NO.

DESCRIPTION

1 2 3 4

1016440 GASKET, INSULATOR ............................................................................................................

1016481-02 INSULATOR, CARBURETOR ..................................................................................................

1016439 GASKET, CARBURETOR INSULATOR TO THROTTLE BRACKET (CARRYALL I AND II) ....

1019734-01 GASKET, CARBURETOR INSULATOR TO THROTTLE BRACKET (CARRYALL TURF II,

II PLUS AND VI) ......................................................................................................................

1016444 BRACKET, THROTTLE ............................................................................................................

1018202-01 GUARD, GOVERNOR (CARRYALL I AND II) ..........................................................................

1016103 SCREW, PAN/TORX HEAD SELF-TAPPING, #6 - 32 x 1/4 (CARRYALL I AND II) .................

1011697 WASHER, FLAT, 5/16 (CARRYALL I AND II) ...........................................................................

1018876-01 NUT, NYLON LOCK, M6 x 1 (CARRYALL I AND II) ................................................................

1013746

1016441

CLAMP, HOSE .........................................................................................................................

GASKET, THROTTLE BRACKET TO CARBURETOR ............................................................

1016582 SPRING, THROTTLE RETURN ..............................................................................................

1019056-01 ASSEMBLY, CARBURETOR (CARRYALL I AND II) ................................................................

1019059-01 ASSEMBLY, CARBURETOR (CARRYALL TURF II, II PLUS AND VI) .....................................

1017466 CLAMP, HOSE .........................................................................................................................

1015137

1016572

1016438

1016480

LINE, BULK VENT ...................................................................................................................

TUBE, CRANKCASE VENT .....................................................................................................

GASKET, CARBURETOR TO INTAKE MANIFOLD .................................................................

PIPE, INTAKE ..........................................................................................................................

1016490-02 SCREW, 2-ENDED STUD, M6 x 1 x 90MM .............................................................................

1016547 NUT, FLANGED, M6 x 1 ..........................................................................................................

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

1

1

2

1

1

9

G

Page 9-9

19

1G

4

TYPICAL

2 PLACES

3

7

6

5

1

2

7

8

9

8

7

12

14

13

11

6

9

10

Page 9-10

9

10

11

12

7

8

5

6

13

14

1

3

4

1

2

ITEM

GOVERNOR AND ACCELERATOR CABLES


1 2 3 4

1018325-01 CABLE, ACCELERATOR ........................................................................................................

1018324-01 CABLE, GOVERNOR (CARRYALL I AND II) ...........................................................................

1018324-02 CABLE, GOVERNOR (CARRYALL TURF II , II PLUS AND VI) ...............................................

1013700

1016546

CLAMP, CABLE RETAINING ...................................................................................................

NUT, FLANGED HEX, M8 x 1.25 ............................................................................................

1018323-01 BRACKET, ACCELERATOR SUPPORT ..................................................................................


1016202

1015408

E-RING .....................................................................................................................................

PIN, GOVERNOR CABLE CLEVIS .........................................................................................

1014413 PIN, HAIR SPRING COTTER, 1/8 I.D. x 5/8 ............................................................................

1018322-01 BRACKET, SUPPORT ..............................................................................................................

1015845 BRACKET, GOVERNOR CABLE ENGINE ..............................................................................

1019035-01 SCREW, HEX HEAD CAP, M8 x 1.25 x 24 MM .......................................................................

0007174

1011697

WASHER, LOCK, 5/16 ............................................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

1

1

2

1

1

1

3

2

1

4

1

2

2

1

1

9

G

Page 9-11

19

1G

22

19

21

20

REFERENCE

CARBURETOR

TYPICAL

2 PLACES

1

15

2

3

15

17

TYPICAL

3 PLACES

8

9

10

16

5

17

18

7

6

4

11

12

13

25

14

26

27

27

TYPICAL

2 PLACES

23

24

TYPICAL

3 PLACES

Page 9-12

21

22

23

24

17

18

19

20

25

26

27

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM

INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—

CARRYALL I

PART NO.

DESCRIPTION QTY

1 2 3 4

1018215-01 ASSEMBLY, AIR BOX (INCLUDES ITEMS 1 - 14) ..................................................................

1018043-01

1018817-01

1019257-01

1019728-01

SCREW, HI-LO HEX HEAD, #8 - 1/2 ..................................................................................

WASHER, STAINLESS STEEL, #8 .....................................................................................

LATCH, WIRE .....................................................................................................................

ASSEMBLY, AIR BOX TOP (INCLUDES ITEMS 5 - 11) .....................................................

1018130-01

1019176-01

1019443-01

N/A

N/A

N/A

1018123-01

1015426

E-CLIP ...........................................................................................................................

LEVER, CHOKE ............................................................................................................

DECAL, SERVICE .........................................................................................................

O-RING, 5/16 (RED) ......................................................................................................

O-RING, 3/8 (GREEN) ...................................................................................................

VALVE, CHOKE .............................................................................................................

SPRING, RETURN ........................................................................................................

FILTER, AIR ........................................................................................................................

1018119-01

1019215-01

BOTTOM, AIR BOX .............................................................................................................

SEAL, INTAKE ....................................................................................................................

1019713-01 CLAMP, HOSE (AIR INTAKE) ..................................................................................................

1018371-01 HOSE, INTAKE ........................................................................................................................

1018503-01 SCREW, HI-LO, #12 x 1/2 .......................................................................................................

1019177-01 POSITIONER, CHOKE ............................................................................................................

1018057-01 ASSEMBLY, CHOKE BUTTON (INCLUDES ITEMS 20, 21 AND 22) ......................................

1018115-01 GUIDE, CHOKE LEVER .....................................................................................................

1018562-01

1018114-01

0000332

1015752

SPRING, COMPRESSION .................................................................................................

LEVER, CHOKE .................................................................................................................

WASHER, FLAT, 1/4 .................................................................................................................

SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................

1019581-01 ASSEMBLY, AIR DUCT ...........................................................................................................

0001606 RIVET, POP, 3/16 ....................................................................................................................

0000183 WASHER, FLAT, #10 ...............................................................................................................

4

1019710-01 AIR DUCT REPAIR KIT (NOT SHOWN) ..................................................................................

A/R

1

2

3

3

1

1

1

1

4

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

2

9

G

Page 9-13

19

1G

TYPICAL

3 PLACES

19

20

21

REFERENCE

CARBURETOR

15

16

TYPICAL

2 PLACES

2

1

3

15

8

5

6

7

17

18

4

9

10

11

12

13

24

26

TYPICAL

2 PLACES

TYPICAL

2 PLACES

25

26

14

22

23

TYPICAL

3 PLACES

Page 9-14

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

25

26

ITEM


CARRYALL II, TURF II AND II PLUS

PART NO.

DESCRIPTION QTY

1 2 3 4


1018043-01

1018817-01

1019257-01

1019728-01



LATCH, WIRE .....................................................................................................................


1018130-01

1019176-01

1019443-01

N/A

N/A

N/A

1018123-01

1015426

E-CLIP ...........................................................................................................................

LEVER, CHOKE ............................................................................................................

DECAL, SERVICE .........................................................................................................

O-RING, 5/16 (RED) ......................................................................................................

O-RING, 3/8 (GREEN) ...................................................................................................

VALVE, CHOKE .............................................................................................................

SPRING, RETURN ........................................................................................................

FILTER, AIR ........................................................................................................................

1018119-01

1019215-01

BOTTOM, AIR BOX .............................................................................................................

SEAL, INTAKE ....................................................................................................................


1018371-01 HOSE, INTAKE ........................................................................................................................

1018043-01 SCREW, HEX HEAD HI-LO, #8 x 1/2 ......................................................................................

1019268-01 CABLE, CHOKE ......................................................................................................................

0001631

0000183

SCREW, PAN HEAD, #10 - 24 x 3/4 ........................................................................................

WASHER, #10 .........................................................................................................................

1012438

0000332

NUT, NYLON LOCK, #10 - 24 .................................................................................................

WASHER, FLAT, 1/4 .................................................................................................................

1015752 SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................

1019581-02 ASSEMBLY, AIR DUCT ...........................................................................................................

0001606

0000183

RIVET, POP, 3/16 ....................................................................................................................

WASHER, FLAT, #10 ...............................................................................................................


A/R

2

4

3

1

3

3

3

3

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

2

9

G

Page 9-15

19

1G

TYPICAL

3 PLACES

19

20

21

REFERENCE

CARBURETOR

15

16

TYPICAL

2 PLACES

2

1

3

15

5 6

7

17

18

4

8

9

TYPICAL

2 PLACES

23

10

11 12

22

13

14

29

26

27

28

24

25

TYPICAL

3 PLACES

28

Page 9-16

25

26

27

28

29

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM


CARRYALL VI

PART NO.

DESCRIPTION QTY

1 2 3 4


1018043-01

1018817-01

1019257-01

1019728-01



LATCH, WIRE .....................................................................................................................


1018130-01

1019176-01

1019443-01

N/A

N/A

N/A

1018123-01

1015426

E-CLIP ...........................................................................................................................

LEVER, CHOKE ............................................................................................................

DECAL, SERVICE .........................................................................................................

O-RING, 5/16 (RED) ......................................................................................................

O-RING, 3/8 (GREEN) ...................................................................................................

VALVE, CHOKE .............................................................................................................

SPRING, RETURN ........................................................................................................

FILTER, AIR ........................................................................................................................

1018119-01

1019215-01

BOTTOM, AIR BOX .............................................................................................................

SEAL, INTAKE ....................................................................................................................


1018371-01 HOSE, INTAKE ........................................................................................................................

1018043-01 SCREW, HEX HEAD HI-LO, #8 x 1/2 ......................................................................................

1019268-02 CABLE, CHOKE ......................................................................................................................

0001631

0000183

SCREW, PAN HEAD, 10 - 24 x 3/4 ..........................................................................................

WASHER, #10 .........................................................................................................................

1012438

1015139

0008168

0000332

NUT, NYLON LOCK, #10 - 24 .................................................................................................

GROMMET ..............................................................................................................................

TIE, WIRE ................................................................................................................................

WASHER, FLAT, 1/4 .................................................................................................................

1015752 SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................

1018113-01 DUCT, AIR ...............................................................................................................................

0007973

0000183

RIVET, POP, 3/16 ....................................................................................................................

WASHER, FLAT, #10 ...............................................................................................................

1018257-01 BRACKET, RETAINING ...........................................................................................................

1


A/R

2

3

3

1

2

4

3

1

3

3

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

2

9

G

Page 9-17

19

1G

Page 9-18

EXHAUST SYSTEM

10

G

110

1G

10

11

TYPICAL 2

PLACES

12

9

8

7

6

1

2

5

3

4

TYPICAL 2

PLACES

REFERENCE

ENGINE MOUNTING

SECTION 8

Page 10-2

10

11

12

8

9

6

7

1

4

5

2

3

ITEM

EXHAUST SYSTEM, FE 290—


QTY PART NO.

DESCRIPTION

1 2 3 4

1018593-01 SYSTEM, EXHAUST ...............................................................................................................

1015814

0000332

0000451

0007847

BRACKET, MUFFLER MOUNTING .........................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

WASHER, LOCK, 1/4 ..............................................................................................................

SCREW, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................

1017689 CLAMP, MUFFLER ..................................................................................................................


0007174

1015075

WASHER, LOCK, 5/16 ............................................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

1012528

1013734

1015330

NUT, HEX, M8 x 1.25 .............................................................................................................. 2

WASHER, LOCK, 8MM ...........................................................................................................

GASKET, EXHAUST ................................................................................................................

2

1

1

1

1

1

1

2

2

1

2

10

G

Page 10-3

110

1G

9

8

7

6

10

11

TYPICAL 2

PLACES

12

1

2

4

5

3

TYPICAL 2

PLACES

REFERENCE

ENGINE MOUNTING

SECTION 8

Page 10-4

10

11

12

8

9

6

7

1

4

5

2

3

ITEM

EXHAUST SYSTEM, FE 350—


QTY PART NO.

DESCRIPTION

1 2 3 4

1018594-01 SYSTEM, EXHAUST ...............................................................................................................

1015814

0000332

0000451

0007847

BRACKET, MUFFLER MOUNTING .........................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

WASHER, LOCK, 1/4 ..............................................................................................................

SCREW, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................

1017689 CLAMP, MUFFLER ..................................................................................................................


0007174

1011697

WASHER, LOCK, 5/16 ............................................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

1012528

1013734

1016904

NUT, HEX, M8 x 1.25 .............................................................................................................. 2

WASHER, LOCK, 8MM ...........................................................................................................

GASKET, EXHAUST ................................................................................................................

2

1

1

1

1

1

1

2

2

1

2

10

G

Page 10-5

110

1G

Page 10-6

TORQUE CONVERTER

11

G

111

1G

4

10

18

11

19

1

9

12

2

8

7

6

14

5

13

14

17

16

15

3

20

21

Page 11-2

10

11

12

13

8

9

7

7

5

6

3

4

1

2

2

18

18

19

20

14

15

16

17

21

ITEM

DRIVE CLUTCH

QTY PART NO.

DESCRIPTION

1 2 3 4

1018339-02 ASSEMBLY, DRIVE CLUTCH (CARRYALL I, II AND TURF II) (INCLUDES ITEMS 1 - 17) ...

1018339-04 ASSEMBLY, DRIVE CLUTCH (CARRYALL II PLUS AND VI) (INCLUDES ITEMS 1 - 17) ......

1016801 KIT, DRIVE CLUTCH WEIGHT ...........................................................................................

1019298-01

1017383-01

ASSEMBLY, FIXED FACE (CARRYALL I, II AND TURF II) (INCLUDES ITEMS 3 AND 4)

ASSEMBLY, FIXED FACE (CARRYALL II PLUS AND VI) (INCLUDES ITEMS 3 AND 4) ...

N/A

N/A

1014049

1014050

1014051

1016901

1016289

1014057

PULLEY ..........................................................................................................................

SCREW, WASHER HEAD HEX MACHINE ...................................................................

BEARING, IDLER ...............................................................................................................

SPRING, RETAINER ...........................................................................................................

SPRING, DRIVE CLUTCH—BLACK (CARRYALL I, II AND TURF II) .................................

SPRING, DRIVE CLUTCH—DARK GREEN (CARRYALL II PLUS AND VI) ......................

SPACER, FIXED FACE SHAFT ..........................................................................................

RING, RETAINING ..............................................................................................................

1014059

1019256-01

1014453

1014058

1014056

1014052

N/A

1014055

ASSEMBLY, DRIVE HUB ....................................................................................................

PLUG, DRIVE CLUTCH ......................................................................................................

KIT, DRIVE CLUTCH BUTTON ...........................................................................................

WASHER, THRUST ............................................................................................................

RING, SPIRAL BACK-UP ...................................................................................................

ASSEMBLY, MOVABLE FACE (INCLUDES ITEMS 16 AND 17) ........................................

BUSHING .......................................................................................................................

RETAINER .....................................................................................................................

1016203

1017188

BELT, DRIVE (CARRYALL I) ....................................................................................................

BELT, DRIVE (CARRYALL II, TURF II, II PLUS AND VI) .........................................................

1019167-01 BELT, STARTER/GENERATOR ...............................................................................................

1019165-01 SCREW, HEX HEAD CAP (LEFT HAND THREADS), 3/8 - 24 x 5 1/2 ...................................

1017328 WASHER, MOUNTING—GREEN ...........................................................................................

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

11

G

Page 11-3

111

1G

2

3

4

5

6

7

8

9

11

12

1

10

Page 11-4

10

10

8

9

11

12

6

7

5

5

1

3

4

1

2

ITEM

DRIVEN CLUTCH

QTY PART NO.

DESCRIPTION

1 2 3 4

1018340-01 ASSEMBLY, DRIVEN CLUTCH (INCLUDES ITEMS 2 - 8) (CARRYALL I, II, TURF II AND VI)

1018340-03 ASSEMBLY, DRIVEN CLUTCH (INCLUDES ITEMS 2 - 8) (CARRYALL II PLUS ONLY) ........

1014080 RING, RETAINING ..............................................................................................................

1014078

1017686

KEY .....................................................................................................................................

CAM ....................................................................................................................................

1018362-01

1018362-02

1014454

1014072

SPRING—GREEN (CARRYALL I, II, TURF II AND VI) .......................................................

SPRING—PURPLE (CARRYALL II PLUS ONLY) ...............................................................

KIT, BUTTON (INCLUDES 3 BUTTONS AND 3 SCREWS) ...............................................

ASSEMBLY, MOVEABLE FACE, WITH BUSHING .............................................................

1014070 ASSEMBLY, FIXED FACE ...................................................................................................

1018334-01 KEY, SQUARE TRANSMISSION .............................................................................................

1016203

1017188

BELT, DRIVE (CARRYALL I ONLY) .........................................................................................

BELT, DRIVE (CARRYALL II, TURF II, II PLUS AND VI) .........................................................

0007173

1017327

SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 ..............................................................................

WASHER, MOUNTING—YELLOW .........................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

11

G

Page 11-5

111

1G

Page 11-6

UNITIZED TRANSAXLE—


12

G

112

1G

REFERENCE FORWARD

AND REVERSE SHIFTER—

GASOLINE ELECTRICAL

SECTION

1

3

4

6

9

11

12

21

31

2

REFERENCE AXLE

TUBES ON PAGE 12-6

ClubCar

13

20

5

7

17

18

19

10

8

16

27

15

22

26

23

14

28

24

32

25

30

29

ClubCar

Page 12-2

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

ITEM

1

2

UNITIZED TRANSAXLE—GASOLINE VEHICLE


1 2 3 4

1019272-01

1018901-01

1012752

1018348-01

1018861-01

1014007

0008233

1019286-01

1016513

1019271-01

1018938-01

1018913-01

1018906-01

1018905-01

1019269-01

1012896

1013759

1016432

1012711

1019287-01

1019226-01 BRACKET, TRANSMISSION CABLE SUPPORT ....................................................................


1018336-01 UNITIZED TRANSAXLE (INCLUDES ITEMS 3 - 90) ..............................................................

1013061

0000183

NUT, NYLON LOCK, #10 - 32 .............................................................................................

WASHER, FLAT, #10 ...........................................................................................................

1010954

1016341

1017082

0008717

1018902-01

1017231

1019273-01

1018929-01

STUD, BALL, 1/4 - 28 x 9/16 ...............................................................................................

LEVER, TRANSMISSION SHIFTER ...................................................................................

SCREW, HEX WASHER HEAD, #10 - 32 x 3/4 ..................................................................

NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................

SHAFT, SHIFTER ...............................................................................................................

KEY, WOODRUFF ...............................................................................................................

RING, SNAP .......................................................................................................................

WASHER, FLAT ..................................................................................................................

SEAL, OIL ...........................................................................................................................

LEVER, SHIFTER ...............................................................................................................

PIN, ROLL ...........................................................................................................................

ARM, GOVERNOR LEVER ................................................................................................

SCREW, SQUARE HEAD, 1/4 - 20 x 1 ...............................................................................

WASHER, FLAT, TYPE B, 1/4 .............................................................................................

NUT, NYLON LOCK, 1/4 - 20 ..............................................................................................

PIN, COTTER .....................................................................................................................

WASHER, FLAT ..................................................................................................................

SEAL, OIL ...........................................................................................................................

WASHER ............................................................................................................................

ARM, PIVOT ........................................................................................................................

GEAR CASE (RIGHT) .........................................................................................................

GEAR CASE (LEFT) ...........................................................................................................


PIN, DOWEL .......................................................................................................................

PLUG, DRAIN (INCLUDES ITEM 30) .................................................................................

GASKET .........................................................................................................................

BREATHER .........................................................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

15

2

2

1

1

1

1

GASKET, LIQUID, 8.8 OZ. (250 GRAMS) ...........................................................................

A/R

1

1

1

1

1

1

1

1

1

1

1

3

1

12

G

Page 12-3

112

1G

35

36

34

33

47

48

41

46

49

37

38

39

40

41

42

43

44

45

50

51

45

41

43

58

59

38

56

57

52

48

53

46

39

54

55

60

61

66

65

66

REFERENCE

DRIVER SIDE

CASE

62

63

64

REFERENCE

PASSENGER SIDE

CASE

ClubCar

Page 12-4

58

59

60

61

54

55

56

57

50

51

52

53

46

47

48

49

62

63

64

65

66

42

43

44

45

38

39

40

41

33

34

35

36

37

ITEM PART NO.

1012741

1019280-01

1012740

1019279-01

1019277-01

1018899-01

1018896-01

1016337

1019278-01

1012714

1018926-01

1018932-01

1018925-01

1019281-01

1018895-01

1019282-01

1018920-01

1018900-01

1012748

1012747

1018894-01

0007336

1016338

1018924-01

1018922-01

1018897-01

1019276-01

1019275-01

1012742

1018939-01

1018923-01

1018916-01

1018919-01

0007335


DESCRIPTION QTY

1 2 3 4

ROD, SHIFT ........................................................................................................................

FORK, SHIFT ......................................................................................................................

SPRING ..............................................................................................................................

BALL, STEEL ......................................................................................................................

GUIDE .................................................................................................................................

BEARING, BALL .................................................................................................................

WASHER, SPRING .............................................................................................................

GEAR, SPUR ......................................................................................................................

PLATE, THRUST .................................................................................................................

GEAR ASSEMBLY, 28 TOOTH, INPUT ...............................................................................

BEARING, NEEDLE ...........................................................................................................

BEARING, NEEDLE ...........................................................................................................

RING, SYNCHRONIZER ....................................................................................................

SPRING, SYNCHRONIZER ................................................................................................

HUB, SYNCHRONIZER CLUTCH .......................................................................................

INSERT, SYNCHRONIZER .................................................................................................

SLEEVE, SYNCHRONIZER ................................................................................................

PIN, DOWEL .......................................................................................................................

SHAFT, INPUT ....................................................................................................................

GEAR ASSEMBLY, 25 TOOTH, INPUT ...............................................................................

WASHER, THRUST ............................................................................................................

BEARING, BALL .................................................................................................................

SEAL, OIL, INPUT SHAFT .................................................................................................

GEAR, 17 TOOTH ...............................................................................................................

KEY .....................................................................................................................................

GEAR, 61 TOOTH ...............................................................................................................

BEARING, BALL .................................................................................................................

GUIDE, OIL FLOW...............................................................................................................

SCREW, M8 x 1.25 x 10 MM ..............................................................................................

WASHER .............................................................................................................................

GOVERNOR ASSEMBLY ...................................................................................................

SLEEVE ..............................................................................................................................

GEAR, CLUSTER IDLER ...................................................................................................

BEARING, BALL .................................................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

3

1

2

1

1

1

1

1

2

1

2

1

3

1

3

2

2

1

1

1

1

1

12

G

Page 12-5

112

1G

75

69

ClubCar

73

78

71

77

80

REFERENCE

PASSENGER SIDE

CASE

67

70

72

74

85

89

90

79

88

90

89

85

84

87

86

83

78

82

81

79

77

74

REFERENCE

DRIVER SIDE

CASE

76

73

72

71

70

68

69

Page 12-6

84

85

86

87

80

81

82

83

88

89

90

76

77

78

79

72

73

74

75

67

68

69

70

71

ITEM PART NO.

1018915-01

1018914-01

1013787

1013792

1011291

1014207

1016672

1013794

1018910-01

1018909-01

1013790

1013791

0007330

1019283-01

1018927-01

1014193

1019105-01

1013768

1013774

1013773

1013769

1013772

1013770

1013771


DESCRIPTION QTY

1 2 3 4

AXLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 69 - 73) .........................................

AXLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 69 - 73) ................................

STUD, LUG ....................................................................................................................

RING, RETAINING .........................................................................................................

BEARING, OUTER AXLE TUBE ...................................................................................

BUSHING, 25 MM I. D. ...................................................................................................

RING, RETAINING .........................................................................................................

SEAL, OIL ...........................................................................................................................

ASSEMBLY, AXLE TUBE, DRIVER SIDE ...........................................................................

ASSEMBLY, AXLE TUBE, PASSENGER SIDE ...................................................................

1

BOLT, M10 x 1.5 x 30MM ....................................................................................................

14

WASHER, LOCK, M10 ........................................................................................................

14

BEARING, INNER AXLE TUBE ..........................................................................................

2

1

1

1

1

1

1

1

1

4

BOLT, M8 x 1.25 x 37MM ....................................................................................................

GEAR, OUTPUT .................................................................................................................

PIN, DOWEL .......................................................................................................................

KIT, DIFFERENTIAL GEAR CASE (INCLUDES ITEMS 84 - 87) ........................................

CASE, GEAR CARRIER ................................................................................................

PLATE, THRUST (IDLER GEAR) ..................................................................................

PLATE, THRUST (DIFFERENTIAL GEAR) ...................................................................

COVER, GEAR CASE ...................................................................................................

PIN, DIFFERENTIAL ..........................................................................................................

GEAR, DIFFERENTIAL IDLER ...........................................................................................

GEAR, DIFFERENTIAL ......................................................................................................

1

1

1

2

1

1

8

1

1

2

2

12

G

Page 12-7

112

1G

Page 12-8

ELECTRICAL SYSTEM—


13

E

113

1E

11

10

SEAT SUPPORT

FRONT PANEL

4

TYPICAL 2

PLACES

TYPICAL 3

PLACES

12

9

8

TYPICAL

2 PLACES

7

3

5

TYPICAL 2

PLACES

6

1

13

TYPICAL 3

PLACES 15

16

TYPICAL 2

PLACES

16

2

14

CARR

YALL

Page 13-2

10

11

12

13

8

9

6

7

14

1

4

5

2

3

15

16

ITEM

FORWARD AND REVERSE SWITCH—

POWERDRIVE ELECTRIC VEHICLE

QTY PART NO.

DESCRIPTION

1 2 3 4

1017530-05 ASSEMBLY, FORWARD AND REVERSE SWITCH (INCLUDES ITEMS 2 - 9) ......................

1014807

1014808

0008057

0008058

SWITCH, LIMIT ..................................................................................................................

SWITCH, LIMIT ..................................................................................................................

NUT, HEX, #4 - 40 ...............................................................................................................

WASHER, LOCK, #4 ...........................................................................................................

1014871

1017799

0000451

0001028

1012987

1013198

1016845

0008233

SCREW, HEX WASHER HEAD, #4 - 40 x 2 .......................................................................

BAR, BUS ...........................................................................................................................

WASHER, LOCK, 1/4 ..........................................................................................................

NUT, HEX, 1/4 - 20 ..............................................................................................................

HANDLE, FORWARD AND REVERSE SWITCH ....................................................................

SCREW, PHILLIPS HEAD MACHINE, #8 - 32 x 5/8 ..............................................................

SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 1/8 ................................................................

NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................

1018962-01 KIT, FORWARD AND REVERSE SWITCH COVER (INCLUDES ITEM 15)

(CARRYALL I AND II) ..............................................................................................................

1010434 BARREL, PLASTIC .............................................................................................................

1014306 WASHER, FLAT, TYPE B, 1/4 (CARRYALL I AND II) ..............................................................

1

2

4

3

3

1

1

4

4

2

2

1

2

2

1

2

13

E

Page 13-3

2

3

113

1E

5

13

14

4

25

14

26

27

19

20

21

15

24

23

38

22

28

18

29

31

6

TYPICAL

7 PLACES

9

10

11

12

1

16

17

9

30

NO

TIC

E

7

8

30

9

32

22

35

34

33

REFERENCE

ACCELERATOR

ROD

39

36

Club Car

40

41

37

Page 13-4

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

33

34

35

36

41

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM PART NO.

MULTI-STEP POTENTIOMETER—

CARRYALL I POWERDRIVE ELECTRIC VEHICLE

DESCRIPTION QTY

1 2 3 4

0008056

0008058

1014807

0008057

1014414

1014413

0007893

1014017

1013998

1012903

1014000

1014010

1014019

1013887

1013860

1013461

1019320-03 ASSEMBLY, WIPER SWITCH (INCLUDES ITEMS 1 - 37) ......................................................

1014999

1019580-02

1019326-01

N/A

ASSEMBLY, WIPER SWITCH CASE, 6 SPEED .................................................................

ASSEMBLY, 5-WIRE AND RECEPTACLE (INCLUDES ITEMS 3 - 8) ................................

KIT, 6-PIN RECEPTACLE ..............................................................................................

WIRE ASSEMBLY, #18 GREEN/WHITE ........................................................................

N/A

N/A

N/A

N/A

0000451

0001014

1019469-01

1019711-01

WIRE ASSEMBLY, #18 BLUE ........................................................................................

WIRE ASSEMBLY, #18 BLACK/WHITE .........................................................................

WIRE ASSEMBLY, #18 PURPLE....................................................................................

WIRE ASSEMBLY, #18 YELLOW....................................................................................

PROTECTOR, WIPER SWITCH RESISTOR ......................................................................

KIT, RESISTOR ASSEMBLY ...............................................................................................

1

1

1

1

WASHER, LOCK, 1/4 ..........................................................................................................

17

NUT, BRASS HEX, 1/4 - 20 ................................................................................................

15

1

1

1

1

1

1

1

SCREW, ROUND HEAD MACHINE, #4 - 40 x 3/4 ...........................................................

WASHER, LOCK, #4 ..........................................................................................................

SWITCH, LIMIT....................................................................................................................

NUT, HEX, #4 - 40 ...............................................................................................................

BUMPER, WIPER SWITCH ................................................................................................

PIN, HAIR SPRING COTTER .............................................................................................

NUT, HEX, #10 - 32 .............................................................................................................

CARRIER, WIPER SWITCH ARM ......................................................................................

SPRING, WIPER SWITCH BRUSH ....................................................................................

BEARING, BRONZE ...........................................................................................................

STUD, WIPER SWITCH ADJUSTING ................................................................................

GROMMET, SPLIT ..............................................................................................................

SCREW, SELF-TAPPING, #4 - 40 x 3/8 .............................................................................

ARM, SPEED SWITCH .......................................................................................................

ASSEMBLY, SWITCH BRUSH ............................................................................................

SCREW, HEX HEAD HI-LO, #10 - 16 x 1/2 ........................................................................

1

2

1

1

1

1

1

2

1

1

1

1

1

2

2

3

1014189

1014253

0008990

0007473

1012353

1014003

0008449

1016109-01

SCREW, HEX HEAD CAP, 1/4 - 20 x 2 ...............................................................................

NUT, BRASS HEX JAM, 1/4 - 20 ........................................................................................

WRAP, TIE ...........................................................................................................................

NUT, NYLON LOCK, 5/16 - 18 ............................................................................................

STUD, SHORT BALL, 1/4 - 28 ............................................................................................

CRANK, BELL .....................................................................................................................

NUT, DIMPLED LOCK, 1/4 - 28 ..........................................................................................

DECAL, WIPER SWITCH WARNING .................................................................................

1013886

1014109

COVER, WIPER SWITCH ...................................................................................................

BOLT, CARRIAGE, #10 - 24 x 1 ...............................................................................................

1019492-01 SHIM, WIPER SWITCH ...........................................................................................................

1016175 WASHER, LOCK, #10 .............................................................................................................

0001017 NUT, HEX, #10 - 24 .................................................................................................................

1

2

1

2

2

1

1

1

1

1

1

1

3

13

E

Page 13-5

113

1E

5

GREEN

1

2

BROWN

RED

ORANGE

ORANGE/WHITE

REVERSE

BUZZER

WARNING

LIGHT

1

3

25

KEY

SWITCH

MULTI-STEP

POTENTIOMETER

FORWARD /

REVERSE

SWITCH

2

4

BROWN

ORANGE

RED

GREEN

PURPLE

GRN/WHT

SIX PIN

CONNECTOR

5

GREEN/WHITE

YELLOW

15

16

FUSE AND

RECEPTACLE

17

22

21

-

+

BLACK

GREY

FUSE

RED

-

23

BATTERY

BANK

-

+

-

+

24

TYPICAL

5 PLACES

+

-

4

+

-

3

2

+

RED

-

+

1

6

RED

7

8

14

9

BLACK

PURPLE

10

BLUE

ORANGE

BLUE

WHITE

LIMIT

SWITCHES

1

WHITE/

BLACK

RED/WHITE

GREEN

2

3

WHITE

3

2

1

M-

B-

A2

B+

26

28

18

BLUE

FUSE

YELLOW

29

27

RED

RED

GREEN

RED

SOLENOID

RED

CONTROLLER

6

WHITE

GREEN

WHITE

12

13

PURPLE

RED/WHITE

YELLOW WHITE

ORANGE

BLUE

BLACK

20

32

31 S1

A2

S2

34

-

ON-BOARD

COMPUTER

33

THREE PIN

CONNECTOR

11

A1

MOTOR

30

19

Page 13-6

29

30

31

32

25

26

27

28

33

34

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM PART NO.

WIRING—


DESCRIPTION QTY

1 2 3 4

1019110-02 WIRE HARNESS (INCLUDES ITEMS 1 - 20) .........................................................................

N/A

1019327-01

N/A

N/A


KIT, 6-PIN PLUG ASSEMBLY .............................................................................................


WIRE ASSEMBLY, #18 PURPLE ........................................................................................

N/A

N/A

1018830-02

N/A

N/A

1019014-01

1019012-01

1019111-01


WIRE ASSEMBLY, #18 GREEN/WHITE .............................................................................

WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ............



WIRE ASSEMBLY, #6 BLUE ...............................................................................................

WIRE ASSEMBLY, #6 ORANGE .........................................................................................


N/A

N/A

N/A

N/A

N/A

N/A

1019013-01

N/A









N/A

N/A

WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............

WIRE ASSEMBLY, #18 GRAY (PART OF ON-BOARD COMPUTER ASSEMBLY) .................

N/A WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) .................

1017957-01 WIRE ASSEMBLY, #6 BLACK .................................................................................................

N/A

1014947

WIRE ASSEMBLY, #18 ORANGE/WHITE (PART OF BATTERY LIGHT) ................................

ASSEMBLY, RESISTOR ..........................................................................................................

1019028-01 WIRE ASSEMBLY, #6 RED ....................................................................................................

1014948 ASSEMBLY, DIODE .................................................................................................................

1019030-01 WIRE ASSEMBLY, #6 YELLOW ..............................................................................................


1014856

N/A

WIRE ASSEMBLY, #6 WHITE .................................................................................................


1019201-01 KIT, 3-PIN PLUG ASSEMBLY ..................................................................................................

1018278-01 KIT, WIRE AND TERMINAL, #6 BLACK ..................................................................................

1

1

1

1

1

5

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

13

E

Page 13-7

113

1E

AS SEEN

FROM FRONT

DRIVER SIDE

OF VEHICLE,

BODY

REMOVED

1

2

3

TYPICAL

2 PLACES

4

OFF ON

5

6

7

8

9

Page 13-8

11

10

10

11

8

9

6

7

1

4

5

2

3

ITEM


CARRYALL I AND II POWERDRIVE ELECTRIC VEHICLES

PART NO.

DESCRIPTION QTY

1 2 3 4

1016859 KIT, REVERSE BUZZER (INCLUDES ITEMS 2 AND 3) .........................................................

1016851

1016849

BUZZER, REVERSE ...........................................................................................................

SCREW, PAN HEAD HI-LO, #4 - 24 x 5/16 .........................................................................


1018262-01 SWITCH, KEY .........................................................................................................................

1018511-01 WASHER .................................................................................................................................

1018307-01 NUT, KEY SWITCH .................................................................................................................

1018345-02 CAP, KEY SWITCH (BLACK) ..................................................................................................

1012505 KEY (PAIR) ..............................................................................................................................

0008990 TIE, WIRE ................................................................................................................................

1019355-01 LIGHT, BATTERY WARNING (AMBER) ..................................................................................

1

1

1

1

2

1

1

2

1

1

2

13

E

Page 13-9

113

1E

TYPICAL

4 PLACES

11

17

TYPICAL

6 PLACES

18

19

TYPICAL

6 PLACES

13

10

6

5

TYPICAL

2 PLACES

7

8

TYPICAL

3 PLACES

16

TYPICAL

3 PLACES

15

TYPICAL

12 PLACES

14

TYPICAL

5 PLACES

2

1

3

4

9

12

TYPICAL

6 PLACES

Page 13-10

10

11

12

12

8

9

6

7

1

4

5

2

3

17

18

19

13

14

15

16

ITEM PART NO.

BATTERIES, CHARGER RECEPTACLE—


DESCRIPTION QTY

1 2 3 4

1018021-01 KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 2 - 9) .....................................................

1017965-01

N/A

N/A

N/A

BEZEL, RECEPTACLE .......................................................................................................

WIRE ASSEMBLY, SENSE LEAD, GRAY ...........................................................................



1017968-01

1013061

1017705

1018949-01

ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEM 7) ............................................................

NUT, NYLON LOCK, #10 ...............................................................................................

SCREW, PHILLIPS PAN HEAD, #8 TYPE AB ....................................................................

ASSEMBLY, FUSE, 3/8 AMP ..............................................................................................

1018010-01 PLATE, RECEPTACLE BACKING ...........................................................................................

1018320-01 SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 .........................................................................

1017977-01 BATTERY, 8 VOLT POWERDRIVE ..........................................................................................

1017977-02 BATTERY, 8 VOLT POWERDRIVE, DRY .................................................................................

1017978-01 CAP, BATTERY, 4 PORT GANG ..............................................................................................


1014304 NUT, HEX, STAINLESS STEEL, 5/16 - 18 ..............................................................................

12

1018030-01 HOLD-DOWN, BATTERY ........................................................................................................

3

6

5

1015072

1011578

1013683

NUT, NYLON LOCK, STAINLESS STEEL, 5/16 - 18 ..............................................................

WASHER, FLAT, TYPE B WIDE, 5/16 .....................................................................................

J-BOLT .....................................................................................................................................

6

6

6

6

6

1

4

3

1

1

2

1

1

1

1

1

13

E

Page 13-11

113

1E

TYPICAL

2 PLACES

2

17

15

TYPICAL

2 PLACES

2

10

TYPICAL

2 PLACES

ON-BOARD

COMPUTER

18

16

19

1

TYPICAL

2 PLACES

TYPICAL

2 PLACES

3

4

7

8

20

SOLENOID

9

10

TYPICAL

4 PLACES

11

12

10

TYPICAL

2 PLACES

CONTROLLER

6

12

5

14

13

12

TYPICAL

2 PLACES

12

6

12

6

5

12

13

Page 13-12

10

11

12

13

8

9

6

7

1

4

5

2

3

18

19

20

14

15

16

17

ITEM PART NO.

COMPUTER, CONTROLLER, AND SOLENOID—


DESCRIPTION QTY

1 2 3 4

1019652-01 PLATE, COMPONENT MOUNTING ........................................................................................

1014288

0007893

1014948

0001242

SCREW, THREAD-FORMING, 5/16 - 18 x 3/4 ........................................................................

NUT, HEX, #10 - 32 .................................................................................................................

ASSEMBLY, DIODE .................................................................................................................

NUT, HEX, 5/16 - 18 ................................................................................................................

1

4

2

1

5

0007174 WASHER, LOCK, 5/16 ............................................................................................................

1019026-01 BOOT, WIRE ............................................................................................................................

1014947 ASSEMBLY, RESISTOR ..........................................................................................................

1018836-01 SOLENOID, 48 VOLT (WITH MOUNTING BRACKET) ............................................................

1012285 SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ...........................................................................

1018402-03 CONTROLLER, 48 VOLT (300 AMP) ......................................................................................

0001241

0007173

WASHER, FLAT, 5/16 ..............................................................................................................

BOLT, HEX HEAD, 5/16 - 18 x 3/4 ...........................................................................................

6

3

8

1

1

1

5

1

0001218 BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ........................................................................................

1019099-01 COMPUTER, ON-BOARD (INCLUDES ITEMS 16, 17 AND 18) .............................................

1018949-01

1018278-01

FUSE ASSEMBLY, 3/8 AMP ...............................................................................................

KIT, WIRE AND TERMINAL, #6 BLACK .............................................................................

1019423-01

1017237

KIT, 3-PIN RECEPTACLE ..................................................................................................

NUT, FLANGE, 5/16 - 24 .........................................................................................................

1019579-01 BRACKET, MOUNTING ...........................................................................................................

1

2

1

2

1

1

1

13

E

Page 13-13

113

1E

10

11

13

14

12

9

1

Page 13-14

6

4

5

3

7

8

2

17

18

19

15

16

OFF ON

FLOORBOARD REMOVED FOR CLARITY

11

12

13

14

9

10

7

8

5

6

3

4

1

2

15

16

17

18

19

CONTINUOUSLY VARIABLE POTENTIOMETER—

CARRYALL II AND VI POWERDRIVE ELECTRIC VEHICLES

ITEM PART NO.

DESCRIPTION QTY

1 2 3 4

1017392-01 ASSEMBLY, POTENTIOMETER HOUSING WITH GREY PLUG

(INCLUDES ITEMS 1 - 13) ......................................................................................................

N/A

1017830

HOUSING, POTENTIOMETER ..........................................................................................

SWITCH, LIMIT ...................................................................................................................

1018226-01

1018090-01

1017853

1011229

SCREW, HEX HEAD, #4 - 24 ..............................................................................................

LEVER, POTENTIOMETER ...............................................................................................

SCREW, HEX HEAD, #6 - 32 x 3/4 .....................................................................................

NUT, LOCK, “K”, #6 - 32 .....................................................................................................

N/A

N/A

N/A

0008990



POTENTIOMETER .............................................................................................................

WRAP, TIE ...........................................................................................................................

N/A

1017424

CONDUIT, ELECTRICAL ....................................................................................................

BEARING, PIVOT SUPPORT .............................................................................................

1018951-01 RECEPTACLE, 3-PIN .........................................................................................................

1019201-01 KIT, 3-PIN PLUG .....................................................................................................................

1018043-01 SCREW, HI-LO HEX HEAD, #8 - 18 x 1/2 ...............................................................................

1017743 COVER, ACCELERATOR ........................................................................................................

0008233

0000332

NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

1018619-01 SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/8 .............................................................................

1

1

1

1

1

3

1

1

1

1

2

1

1

1

1

4

4

2

1

4

13

E

Page 13-15

113

1E

GREEN

KEY

SWITCH 2

1

1

RED

BROWN

ORANGE

ORANGE/WHITE

11

WARNING

LIGHT

REVERSE

BUZZER

BLUE

GRN/WHT

BLUE

12

BLUE

13

BROWN

CCW

CW

S

CONTINUOUSLY

VARIABLE

POTENTIOMETER

GREEN/WHITE

PURPLE

YELLOW

WHT/BLK

THREE WIRE

PLUG

3

10

6

GREEN

PURPLE

RED/WHITE

ON-BOARD

COMPUTER

23

22

2

+

4

BLACK

16

BLACK

GREEN/WHITE

BROWN

GREEN

RED/WHITE

FORWARD /

REVERSE

SWITCH

14

BLUE

5

15

M-

A2

3

2

1

B-

ORANGE

BLUE

WHITE

1

9

GREEN/WHITE

RED/WHITE

ORANGE

GREEN

LIMIT

SWITCHES

2

WHITE

3

WHITE

WHITE

GREEN

WHITE/BLACK

B+

RED

CONTROLLER

ROTATED 180

°

YELLOW

8

17

BLACK

BLACK

GREEN

RED

RED

BLACK

GRAY

BLACK

GREEN

RED

25

26

ORANGE

WHITE

RED

WHITE/BLACK

28

GREEN

BLUE

29

FUSE

18

SOLENOID

19

-

FUSE

GRAY

FUSE AND

RECEPTACLE

RED

24

21

-

+

5

-

+

-

+

3

4

-

+

-

+

2

+

-

1

27

S1

A2

S2

MOTOR

A1

BATTERIES

20

-

6

7

Page 13-16

25

26

27

28

29

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM PART NO.

WIRING—

CARRYALL II POWERDRIVE ELECTRIC VEHICLE

DESCRIPTION QTY

1 2 3 4

1019116-01 WIRE HARNESS (INCLUDES ITEMS 1 - 9) ...........................................................................

N/A

N/A

1018651-06

1018830-02



ASSEMBLY, 3-PIN PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 4) ...........

WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) .......

N/A

N/A

1019308-01

N/A

N/A

N/A

N/A

N/A



ASSEMBLY, 3-PIN PLUG (INCLUDES #18 BROWN, #18 YELLOW, AND #18 RED) ........



WIRE ASSEMBLY, #18 GREEN/WHITE .................................................................................

WIRE ASSEMBLY, #18 ORANGE/WHITE (PART OF BATTERY LIGHT) ................................

WIRE ASSEMBLY, #18 RED ...................................................................................................

N/A WIRE ASSEMBLY, #18 BLUE (PART OF POTENTIOMETER ASSEMBLY) ...........................

1019088-01 WIRE ASSEMBLY, #6 BLUE ...................................................................................................

1016729

N/A



1016732

1014948

WIRE ASSEMBLY, #6 YELLOW ..............................................................................................

ASSEMBLY, DIODE .................................................................................................................



N/A

N/A

WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) ................


N/A WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) .................

1018278-03 KIT, WIRE AND TERMINAL, #6 BLACK ..................................................................................

1019045-01 WIRE ASSEMBLY, #6 RED .....................................................................................................


1019047-01 WIRE ASSEMBLY, #6 ORANGE .............................................................................................

1019089-01 WIRE ASSEMBLY, #6 WHITE .................................................................................................


1

1

1

1

1

1

1

1

1

1

5

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

13

E

Page 13-17

113

1E

1

1

2

2

4

2

4

TYPICAL

4 PLACES

7

8

1

2

4

3

2

2

5

MOUNTING

PLATE

1

4

6

TYPICAL

2 PLACES

11

2

3

3

2

CONTROLLER

9

7

8

18

7

8

10

TYPICAL

6 PLACES

22

21

23

ON-BOARD

COMPUTER

20

15

12

16

13

14

19

17

7

8

18

TYPICAL

2 PLACES

7

8

18

TYPICAL

2 PLACES

SOLENOID

Page 13-18

10

11

12

13

8

9

6

7

1

4

5

2

3

18

19

20

21

14

15

16

17

22

23

ITEM

COMPUTER, CONTROLLER, AND SOLENOID—

CARRYALL II POWERDRIVE VEHICLE


1 2 3 4

0007174

0001241

0007173

0001242

0001218

WASHER, LOCK, 5/16 ............................................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

BOLT, HEX HEAD, 5/16 - 18 x 3/4 ...........................................................................................

NUT, HEX, 5/16 - 18 ................................................................................................................

BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ........................................................................................

1019183-01 CLAMP, WIRE ..........................................................................................................................

1012285 SCREW, HEX HEAD THREAD ROLLING, 1/4 - 20 x 5/8 ........................................................

2

10

0000451 WASHER, LOCK, 1/4 ..............................................................................................................

10


1

1019243-01 BUSHING, SNAP ....................................................................................................................

1019117-01 PLATE, MOUNTING ................................................................................................................

1019026-01 BOOT, WIRE ............................................................................................................................

1017237 NUT, FLANGE, 5/16 - 24 .........................................................................................................

1

2

6

1

4

4

1

8

3

1014947

0007893


NUT, HEX, #10 - 32 .................................................................................................................

1014948 ASSEMBLY, DIODE .................................................................................................................

1018836-01 SOLENOID, 48 VOLT (WITH MOUNTING BRACKET) ...........................................................

0000332 WASHER, FLAT, 1/4 ................................................................................................................

1019344-01 WASHER, FLAT, 5/16 ..............................................................................................................

1019099-05 COMPUTER, ON-BOARD (INCLUDES ITEMS 21, 22 AND 23) .............................................

1018949-01 FUSE ASSEMBLY, 3/8 AMP ...............................................................................................

1018278-03

1019423-01


KIT, 3-PIN RECEPTACLE ..................................................................................................

1

1

5

2

1

1

1

1

1

2

13

E

Page 13-19

113

1E

TYPICAL

2 PLACES

6

4

5

7

3

TYPICAL

12 PLACES

9

6

5

8

4

TYPICAL

2 PLACES

1

2

BATTERY

MOUNTING

Page 13-20

TYPICAL

4 PLACES

20

19

15

14

TYPICAL

2 PLACES

16

17

TYPICAL

3 PLACES

11

10

12

13

18

ITEM

9

10

11

12

7

8

5

6

1

3

4

1

2

17

18

19

20

13

14

15

16

PART NO.

BATTERIES, CHARGER RECEPTACLE—

CARRYALL II POWERDRIVE ELECTRIC VEHICLE

DESCRIPTION QTY

1 2 3 4

1017977-01 BATTERY, 8-VOLT POWERDRIVE ..........................................................................................

1017977-02 BATTERY, 8-VOLT POWERDRIVE, DRY .................................................................................



1016682-01 ROD, BATTERY HOLD-DOWN ...............................................................................................

1011578

1015072



1018030-02 HOLD-DOWN, BATTERY, LONG ............................................................................................

1018030-01 HOLD-DOWN, BATTERY, SHORT ..........................................................................................

1014304 NUT, HEX, STAINLESS STEEL, 5/16 -18 ...............................................................................

12

1018021-01 KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 11 - 18) .................................................

1

1017965-01

N/A

BEZEL, RECEPTACLE .......................................................................................................

WIRE ASSEMBLY, SENSE LEAD, GRAY ...........................................................................

1

1

2

2

8

8

6

5

8

6

6

N/A

N/A

1017968-01

1013061



ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEM 16) ..........................................................

NUT, NYLON LOCK, #10 ...............................................................................................

1017705

1018949-01

SCREW, PHILLIPS PAN HEAD, TYPE AB, #8 ....................................................................

ASSEMBLY, FUSE, 3/8 AMP ..............................................................................................

1018010-01 PLATE, RECEPTACLE BACKING ...........................................................................................

1018320-01 SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 .........................................................................

1

4

3

1

1

2

1

1

13

E

Page 13-21

1 13

1E

LEFT

HEADLIGHT

5

BLUE

GREEN

WHITE

4

HORN

1

BL

UE

RIGHT

HEADLIGHT

WHITE

BLUE

GREEN

2

BL

AC

K

BL

UE

WH

ITE

BL

AC

K

BL

AC

K

47

25

GR

EE

N

RE

D

1

2

WH

ITE

OR

AN

GE

2

RE

D

BR

OW

N

OR

AN

GE

OR

AN

GE

/W

HIT

E

1

BATTERY

CONDITION

INDICATOR

44

WARNING

LIGHT

45

FRONT

REVERSE

BUZZER

46

KEY

SWITCH

GROUND

TERMINAL

BLOCK

BL

U

E

3

VOLTAGE

LIMITER

YE

LL

OW

OR

AN

GE

/W

BR

HIT

E

OW

N

6

LIGHT

SWITCH

BL

UE

GROUND

TERMINAL

BLOCK

BLACK

31

7

CCW

CW

S

CONTINUOUSLY

VARIABLE

POTENTIOMETER

W

GR

PU

YE

HT

EE

/BL

K

N/W

RP

LLO

LE

W

HIT

E

THREE PIN

CONNECTOR

HORN

BUTTON

TWO PIN

CONNECTOR

RE

D/W

HIT

E

DIMMER

SWITCH

THREE PIN

PLUG

23

9

8

10

11

RED

PARK

LIMIT

SWITCH

COM

NC

BLACK

BROWN

ORANGE

GREEN

BROWN

YELLOW

RED/WHITE

12

13

14

ORANGE/WHITE

NC

BRAKE

LIMIT

SWITCH

GREEN/WHITE

COM

YELLOW

WHITE

24

15

16

FUSE

BLOCK

RE

D

17

18

Page 13-22

48

BLA

CK

PU

RP

LE

YE

LLO

W

BLA

CK

BR

OW

N

RE

D/W

HIT

E

N

GR

EE

28

FORWARD /

REVERSE

SWITCH

49

50

29

M-

3

2

1

B-

A2

BL

UE

OR

AN

GE

BL

UE

WH

ITE

26

1

GR

EE

N/W

HIT

E

RE

D/W

HIT

E

OR

AN

GE

LIMIT

SWITCHES

2

GR

EE

N

3

B+

WH

ITE

43

25

BL

AC

K

FUSE

ON-BOARD

COMPUTER

32

FUSE

51

TERMINAL

BLOCK

42

RED

CONTROLLER

ROTATED 180

°

BL

AC

K

BL

AC

K

BL

AC

BL

K

AC

K

BL

AC

K

GR

AY

YE

LLO

RE

W

D

RE

D

GR

EE

N

RE

D

WH

ITE

BL

/BL

AC

AC

K

K

-

+

30

BLAC

K

YELL

OW

RE

D

52

53

40

SOLENOID

34

+

-

-

+

27

-

+

5

-

+

-

+

3

4

2

BATTERIES

41

1

33

13

E

1

1

6

-

CONNECTOR

39

37

38

W

HIT

E

RE

D

35

GREEN

BLUE

O

RA

NG

E

A2

S1

S2

MOTOR

A1

36

GR

EE

N

CHARGER

22

19

REAR

REVERSE

BUZZER

ORA

NGE

RED

20

RE

D

BL

AC

K

BR

OW

N

YE

LL

OW

WH

ITE

21

BRO

RED

BLAC

WN

K

LEFT

BRAKE

LIGHT

BR

OW

BL

N

AC

K

RED

BLAC

K

BRO

WN

RIGHT

BRAKE

LIGHT

22

23

24

25

26

27

28

29

30

31

12

13

14

15

10

11

8

9

6

7

4

5

1

2

3

16

17

18

19

20

21

32

33

34

35

36

44

45

46

47

48

37

38

39

40

41

42

43

49

50

51

52

53

ITEM PART NO.

WIRING—

CARRYALL VI POWERDRIVE ELECTRIC VEHICLE

DESCRIPTION QTY

1 2 3 4

1019693-01 WIRE HARNESS, LIGHTING (CONTAINS ITEMS 1 - 21) ......................................................

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A
















1016698

N/A

N/A

N/A





N/A

N/A



1019116-01 WIRE HARNESS, POWER (INCLUDES ITEMS 22 - 31) ........................................................

N/A WIRE ASSEMBLY, #18 GREEN ..........................................................................................

1018651-06 ASSEMBLY, 3-WIRE PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 24) ......

1018830-02

N/A

N/A

N/A

N/A

N/A

1019308-01

N/A

WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ......






ASSEMBLY, 3-PIN PLUG (INCLUDES #18 BROWN, #18 YELLOW, AND #18 RED) ........


1019101-02 WIRE HARNESS, POWER (INCLUDES ITEMS 32 - 38) ........................................................

1019099-03 COMPUTER, ON-BOARD (SEE PAGE 12-30) (INCLUDES ITEM 33) ...............................

1018278-02

1019045-02

1019089-02

1019044-02

KIT, WIRE AND TERMINAL, #6 BLACK ........................................................................

WIRE ASSEMBLY, #6 RED .................................................................................................


WIRE ASSEMBLY, #6 GREEN ............................................................................................

1019046-02

1019047-02


WIRE ASSEMBLY, #6 ORANGE .........................................................................................

1018291-01 DC CORD, #10 BLUE, #10 RED, #10 BLACK (PART OF CHARGER) ...................................



N/A

N/A


WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) ................

N/A

N/A

N/A

N/A

N/A


WIRE ASSEMBLY, #18 BLUE (PART OF POTENTIOMETER ASSEMBLY) ...........................

WIRE ASSEMBLY, #18 ORANGE/WHITE ...............................................................................


WIRE ASSEMBLY, #10 BLACK (PART OF VOLTAGE LIMITER ASSEMBLY) .........................


1016729

N/A



1016732

1014948

WIRE ASSEMBLY, #6 YELLOW ..............................................................................................

ASSEMBLY, DIODE .................................................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

5

1

1

1

1

1

1

1

1

1

1

1

Page 13-23

13

E

113

1E

TYPICAL

2 PLACES

1

5

6

4

3

2

9

8

10

7

11

12

13

15

14

26

24

25

19

23

18

22

17

16

21

20

Page 13-24

22

23

24

25

26

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.



DESCRIPTION QTY

1 2 3 4

0008639

1016859

1016851

1016849

1016356

1013357

0004029

0007820

1019551-01

1011825

0000304

0000332

0008233

WRAP, TIE ...............................................................................................................................

KIT, REVERSE BUZZER (INCLUDES ITEMS 3 AND 4) .........................................................

BUZZER, REVERSE ...........................................................................................................


BLOCK, TERMINAL ................................................................................................................


ASSEMBLY, HORN (INCLUDES ITEMS 8, 9 AND 10) ...........................................................

WASHER, INTERNAL TOOTH, 5/16 ...................................................................................

NUT, M6 x 1 1/4 ..................................................................................................................

BRACKET, HORN ...............................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 1 ................................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................

1016897-01 ASSEMBLY, HEADLIGHT, DRIVER SIDE (INCLUDES ITEMS 16 - 25) .................................

1016897-02 ASSEMBLY, HEADLIGHT, PASSENGER SIDE (INCLUDES ITEMS 16 - 24 AND 26) ...........

1017066

1017059

HARNESS, HEADLIGHT WIRE ..........................................................................................

LOCK, BULB COLLAR .......................................................................................................

1017060

1017061

1017064

0007893

BULB, HALOGEN ...............................................................................................................

LENS, HEADLIGHT ............................................................................................................


NUT, HEX, #10 - 32 .............................................................................................................

1013461

1017065

1017062

1016880

1016879

SCREW, HI-LO, #10 - 16 ....................................................................................................



BEZEL, HEADLIGHT, DRIVER SIDE...................................................................................


1

1

2

1

1

2

2

1

1

1

1

1

1

2

2

1

2

1

1

2

1

2

2

1

1

1

13

E

Page 13-25

113

1E

3

2

20

23

22

24

19

1

5

4

6

7

8

OFF ON

9

10

11

21

13

12

14

16

18

15

17

14

16

PARK

15

Page 13-26

18

19

20

21

14

15

16

17

22

23

24

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

CONTROLS AND GAUGES—


DESCRIPTION QTY

1 2 3 4

1019355-01 LIGHT, BATTERY WARNING (AMBER) ..................................................................................

1018142-01 INDICATOR, BATTERY ...........................................................................................................

1018147-01 RETAINER, PUSH ON ............................................................................................................

1011610

1016092

WASHER, LOCK, #8 ...............................................................................................................

SCREW, PAN HEAD MACHINE, #8 - 32 x 7/16 ......................................................................


1018262-01 SWITCH, KEY .........................................................................................................................

1018511-01 WASHER .................................................................................................................................

1018307-01 NUT, KEY SWITCH .................................................................................................................

1018345-02 CAP, KEY SWITCH .................................................................................................................

1012505 KEY (PAIR) ..............................................................................................................................

0004034

1013857


KNOB, LIGHT SWITCH ......................................................................................................

1011439

1011557

SWITCH, LIMIT .......................................................................................................................

SCREW, HEX HEAD MACHINE, #6 - 32 x 1 ...........................................................................

1019322-01 NUT, NYLON LOCK, #6 - 32 ...................................................................................................

1019571-01 BRACKET, BRAKE LIGHT SWITCH .......................................................................................

1011280 NUT, LOCK, 5/16 - 18 ..............................................................................................................

1019698-01 SWITCH, DIMMER ..................................................................................................................

1018713-01 STAND-OFF, DIMMER SWITCH .............................................................................................

1018712-01 SCREW, MACHINE, #10 - 32 x 1 ............................................................................................

0008049

0007893

WASHER, INTERNAL TOOTH LOCK, #10 .............................................................................

NUT, HEX, #10 - 32 .................................................................................................................

1019697-01 BUTTON, HORN .....................................................................................................................

2

2

1

1

4

1

2

4

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

13

E

Page 13-27

113

1E

1

2

2

3

4

1

2

1

2

4

TYPICAL

4 PLACES

7

8

9

4

2

3

3

2

2

1

4

2

5

20

21

TYPICAL

2 PLACES

TERMINAL

BLOCK

MOUNTING

6

10

TYPICAL

6 PLACES

11

MOUNTING

PLATE

17

TYPICAL

2 PLACES

12

15

16

27

28

25

TYPICAL

2 PLACES

29

28

30

13

14

19

7

8

18

TYPICAL

2 PLACES

SOLENOID

7

8

18

TYPICAL

2 PLACES

24

25

TYPICAL

2 PLACES

26

23

TYPICAL

3 PLACES

22

FUSE BLOCK

MOUNTING

Page 13-28

26

27

28

29

22

23

24

25

30

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

1

4

5

2

3

ITEM PART NO.

ELECTRICAL COMPONENTS, CENTER BODY—


DESCRIPTION QTY

1 2 3 4

0007174

0001241

0007173

0001242

0001218

WASHER, LOCK, 5/16 ............................................................................................................

WASHER, FLAT, 5/16 ..............................................................................................................

BOLT, HEX HEAD, 5/16 - 18 x 3/4 ...........................................................................................

NUT, HEX, 5/16 - 18 ................................................................................................................

BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ........................................................................................

1019183-01 CLAMP, WIRE ..........................................................................................................................

1012285 SCREW, HEX HEAD THREAD-ROLLING, 1/4 - 20 x 5/8 ........................................................

0000451 WASHER, LOCK, 1/4 ..............................................................................................................


1019243-01 BUSHING, SNAP ....................................................................................................................

1019117-01 PLATE, MOUNTING ................................................................................................................

1019026-01 BOOT, WIRE ............................................................................................................................

1017237 NUT, FLANGE, 5/16 - 24 .........................................................................................................

1014947

0007893


NUT, HEX, #10 - 32 .................................................................................................................

1014948 ASSEMBLY, DIODE .................................................................................................................

1018836-01 SOLENOID, 48 VOLT (WITH MOUNTING BRACKET).............................................................

0000332 WASHER, FLAT, 1/4 ................................................................................................................

1019344-01 WASHER, FLAT, 5/16 ..............................................................................................................

1016356

1013357

BLOCK, TERMINAL ................................................................................................................


1015741

1016423

1012438

0000183

1016363

0001017

0001016

1016631

1016366

BLOCK, FUSE .........................................................................................................................

FUSE, 20 AMP ........................................................................................................................

NUT, NYLON LOCK, #10 - 24 .................................................................................................

WASHER, FLAT, #10 ...............................................................................................................

COVER, FUSE BLOCK ...........................................................................................................

NUT, HEX, #10 - 24 .................................................................................................................

WASHER, LOCK, #10 .............................................................................................................

NUT, PUSH ..............................................................................................................................

SCREW, ROUND HEAD, #10 - 24 x 3 .....................................................................................

4

2

1

2

2

4

1

3

2

1

2

4

2

1

1

1

2

1

2

6

1

8

1

2

8

4

4

1

8

3

13

E

Page 13-29

113

1E

11

NOTICE

DO NOT USE AS GROUND

CCI 1019646-01

10

15

12

13

14

12

17

13

2

16

3

7

9

8

6

5

ON-BOARD

COMPUTER

1

TO ON-BOARD

CHARGER

21

20

13

TYPICAL

2 PLACES

14

19

APPLY HEAT SINK

COMPOUND TO BACK

OF VOLTAGE LIMITER

BEFORE INSTALLING

18

VOLTAGE

LIMITER

MOUNTING

4

Page 13-30

10

11

12

13

8

9

6

7

1

4

5

2

3

18

19

20

21

14

15

16

17

ELECTRICAL COMPONENTS, CENTER BODY, CONTINUED—


ITEM PART NO.

DESCRIPTION QTY

1 2 3 4

1019099-03 COMPUTER, ON-BOARD (INCLUDES ITEMS 2 - 7) .............................................................

1018949-01

1019423-01

1018278-02

1018844-01

FUSE ASSEMBLY, 3/8 AMP ...............................................................................................

CONNECTOR, 3-PIN ..........................................................................................................


LABEL .................................................................................................................................

0008168

1019349-01

WRAP, TIE ...........................................................................................................................

LABEL .................................................................................................................................

1019575-01 ADAPTER, TWO-WAY (INCLUDES ITEM 9)............................................................................

1018949-01 FUSE ASSEMBLY, 3/8 AMP ...............................................................................................

0008990 TIE, WIRE ................................................................................................................................

1019316-01 ASSEMBLY, COMPONENT COVER .......................................................................................

1012285

0000451

SCREW, HEX HEAD THREAD-ROLLING, 1/4 - 20 x 5/8 ........................................................

WASHER, LOCK, 1/4 ..............................................................................................................

0000332

1017853

WASHER, FLAT, 1/4 ................................................................................................................

SCREW, HEX HEAD MACHINE, #6 - 32 x 3/4 ........................................................................

1011229 NUT, K LOCK, #6 - 32 .............................................................................................................

1019668-01 BLOCK, TERMINAL ................................................................................................................

1018108-01 LIMITER, VOLTAGE (INCLUDES ITEM 19) ............................................................................

1018367-02 COMPOUND, HEAT SINK ..................................................................................................

1

A/R

0001028 NUT, HEX, 1/4 - 20 ..................................................................................................................

1018024-01 GROMMET, 5/8 .......................................................................................................................

2

1

2

1

3

2

1

1

2

4

1

1

2

1

1

1

1

1

1

13

E

Page 13-31

113

1E

TYPICAL

2 PLACES

19

6

7

4

2

TYPICAL

12 PLACES

3

19

4

5

7

TYPICAL

2 PLACES

1

8

BATTERY

MOUNTING

;

Page 13-32

16

18

17

REAR

REVERSE BUZZER

MOUNTING

15

BRAKE LIGHT

MOUNTING

10

11

9

12

13

14

ITEM

9

10

11

12

7

8

5

6

1

3

4

1

2

17

18

19

13

14

15

16

PART NO.

ELECTRICAL COMPONENTS, REAR BODY—


DESCRIPTION QTY

1 2 3 4

1017977-01 BATTERY, 8-VOLT POWERDRIVE ..........................................................................................

6

1017977-02 BATTERY, 8-VOLT POWERDRIVE, DRY .................................................................................


1014304

1011578

NUT, HEX, STAINLESS STEEL, 5/16 -18 ...............................................................................


12

8

6

5

1018030-01 HOLD-DOWN, BATTERY, SHORT ..........................................................................................

1018030-02 HOLD-DOWN, BATTERY, LONG ............................................................................................

1016682-01 ROD, BATTERY HOLD-DOWN ...............................................................................................


1016717

N/A

1011582

N/A

ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 10 - 14) .............................................................

HOUSING, TAILLIGHT ........................................................................................................

BULB ...................................................................................................................................

GASKET .............................................................................................................................

1

1

2

1

8

6

2

2

N/A

N/A

1015752

1016859

1016851

1016849

1015072

LENS ...................................................................................................................................

SCREW, LENS ....................................................................................................................

SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................

KIT, REVERSE BUZZER (INCLUDES ITEMS 17 AND 18) .....................................................

BUZZER, REVERSE ...........................................................................................................



1

2

8

4

1

1

2

13

E

Page 13-33

113

1E

Page 13-34

BATTERY CHARGER

14

E

114

1E

2

1

4

3

5

7

13

8

9

11

14

Club Car

R

Page 14-2

6

12

1

10

11

12

13

13

9

10

7

8

14

7

7

5

6

3

4

1

2

ITEM

POWERDRIVE BATTERY CHARGER,

DOMESTIC—CARRYALL I AND II

QTY PART NO.

DESCRIPTION

1 2 3 4

1018022-01 CHARGER, BATTERY, POWERDRIVE, DOMESTIC 120VAC 48VDC 60 HZ

(MODEL NUMBER 17930-11) (INCLUDES ITEMS 1 - 14)

103 IN. DC CORD WITH MALE 3-PIN PLUG, 12 AWG

74 IN. AC CORD WITH MALE GROUNDED PLUG ................................................................

1018022-02 CHARGER, BATTERY, POWERDRIVE 120VAC 48VDC 60 HZ



108 IN. AC CORD WITH MALE GROUNDED PLUG ..............................................................

1018022-03 CHARGER, BATTERY, POWERDRIVE 120VAC 48VDC 60 HZ



108 IN. AC CORD WITH MALE GROUNDED PLUG ..............................................................

1018283-01

0007577

1018197-01

1015914

1

1

1

ASSEMBLY, CASE (INCLUDES ITEM 2) ............................................................................

1

SCREW, PAN HEAD, SELF-TAPPING, #10 - 16 x 1/2 ...................................................

10

ASSEMBLY, TRANSFORMER ............................................................................................

ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES MOUNTING HARDWARE) ............

1

1

1018285-01

1018311-01

1018289-01

1018289-02

1018289-03

1012101

1012098

1019144-01

AMMETER (INCLUDES MOUNTING HARDWARE) ..........................................................

KIT, WIRE ASSEMBLY ........................................................................................................

CORDSET, DC, 113 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................



ASSEMBLY, FUSE (INCLUDES MOUNTING HARDWARE) ..............................................

BUSHING, STRAIN RELIEF, DC CORD, 12 AWG ..............................................................

ASSEMBLY, VOLTAGE SUPPRESSOR ..............................................................................

1

1

1

1

1

1

1

1

1018287-01

1018286-01

1018288-01

1018288-02

1015917

BREAKER, CIRCUIT, 15 AMP ............................................................................................

RELAY, POWER, 48 VDC ...................................................................................................

CORDSET, AC, 80 INCHES LONG ....................................................................................

CORDSET, AC, 116 INCHES LONG ..................................................................................

BUSHING, STRAIN RELIEF, AC CORD .............................................................................

1

1

1

1

1

14

E

Page 14-3

114

1E

2

1

4

3

5

6

7

11

15

12

13

14

Club Car

R

16

8

9 10

1

Page 14-4

11

11

12

13

10

11

8

9

14

15

15

16

6

7

4

5

1

2

3

ITEM


EXPORT—CARRYALL I AND II

QTY PART NO.

DESCRIPTION

1 2 3 4

1018315-03 CHARGER, BATTERY, POWERDRIVE, EXPORT WITH 4-POSITION SWITCH

100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ



74 IN. AC CORD WITH NO PLUG ..........................................................................................

1

1018315-04 CHARGER, BATTERY, POWERDRIVE EXPORT WITH 4-POSITION SWITCH

100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ



108 IN. AC CORD WITH NO PLUG ........................................................................................

N/A

0007577



10

1

1

1018382-01 ASSEMBLY, TRANSFORMER ............................................................................................

1

1015914

1019144-01

1018385-01

1018285-01

1018383-01

1018387-01

1018386-01

1018289-01




AMMETER (INCLUDES HARDWARE) ...............................................................................

RELAY, POWER, 48 VDC (INCLUDES MOUNTING HARDWARE) ...................................

BRACKET, POWER RELAY MOUNTING ...........................................................................

SWITCH, 4-POSITION, SLIDE ...........................................................................................


1

1

1

1

1

1

1

1

1018289-02

1018289-03

1012101

1012098

1018384-01

1018317-01

1018317-02

1015917



ASSEMBLY, FUSE (INCLUDES HARDWARE) ...................................................................



CORDSET, AC, 80 INCHES LONG, WITH LEADS (NO PLUG) .........................................

CORDSET, AC, 116 INCHES LONG, WITH LEADS (NO PLUG) .......................................


1

1

2

1

1

1

1

1

14

E

Page 14-5

114

1E

2

1

4

3

16

17

Page 14-6

11

5

6

7

12

13

14

Club Car

R

15

8

9 10

1

11

11

12

13

10

11

8

9

14

15

16

17

6

7

4

5

1

2

3

ITEM


EUROPEAN—CARRYALL I AND II

QTY PART NO.

DESCRIPTION

1 2 3 4

1019562-01 CHARGER, BATTERY, POWERDRIVE, EUROPEAN WITH 4-POSITION SWITCH

100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ

(MODEL NUMBER 20300) (INCLUDES ITEMS 1 - 15)

103" DC CORD WITH MALE 3-PIN PLUG, 12 AWG ..............................................................

1

1019562-02 CHARGER, BATTERY, POWERDRIVE EUROPEAN WITH 4-POSITION SWITCH

100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ

(MODEL NUMBER 20310) (INCLUDES ITEMS 1 - 15)

144" DC CORD WITH MALE 3-PIN PLUG, 12 AWG ..............................................................

1018381-02

0007577



10

1

1

1018382-01 ASSEMBLY, TRANSFORMER ............................................................................................

1

1015914

1019144-01

1018385-01

1019766-01





1

1

1

1

1019875-01

1018387-01

1018386-01

1018289-01

1018289-02

1018289-03

1012101

1012098

RELAY, POWER, 48 VDC (INCLUDES MOUNTING HARDWARE) ...................................

BRACKET, POWER RELAY MOUNTING ...........................................................................


CORDSET, DC, 103" LONG WITH MALE 3-PIN PLUG, 12 AWG ......................................





1018384-01

1019735-01


RECEPTACLE, AC CORD ..................................................................................................

1019583-01 CORDSET, AC, CONTINENTAL EUROPE, 96" LONG (WITH MALE 2-PIN PLUG) ...............

1019582-01 CORDSET, AC, U.K., 96" LONG (WITH MALE 3-PIN PLUG) .................................................

1

1

2

1

1

1

1

1

1

1

1

1

14

E

Page 14-7

114

1E

16

2

20

1

19

18

17

15

13

14

4

3

6

5

7

8

12

Club Car

R

11

1

21

22

10

9

24

23

Page 14-8

11

12

13

14

9

10

7

8

5

6

3

4

1

2

19

20

21

22

15

16

17

18

23

24

ITEM

ON-BOARD POWERDRIVE BATTERY CHARGER,

DOMESTIC—CARRYALL VI


1 2 3 4

1018143-01 ASSEMBLY, POWERDRIVE BATTERY CHARGER WITH REEL, ON-BOARD

1018161-01

0007577

120VAC 48VDC 60 HZ (INCLUDES ITEMS 1 - 20) .............................................................



12

1

1

1017187

1015914

1018197-01

1018417-01

ASSEMBLY, RETRACTABLE CORD REEL ........................................................................

ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES HARDWARE) .................................



1

1

1

1

1018419-01

1018387-01

1011707

0008233

0007847

1015917

1018290-01

1018287-01

BOARD, CONTROL ............................................................................................................

BRACKET, RELAY AND RESET BOARD MOUNTING ......................................................


NUT, LOCK, 1/4 - 20 ...........................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................


CORDSET, AC, 24 INCHES WITH GROUNDED PLUG .....................................................


1

1

4

1

2

4

1

1

1012098

1018291-01

1012101

1018285-01

1018286-01

1019144-01

0007479

1014306

0000451

0001028


CORDSET, DC, 90 INCHES LONG WITH LEADS, 12 AWG ..............................................



RELAY, POWER, 48 VDC ...................................................................................................


BOLT, HEX HEAD, 1/4 - 20 x 1 1/4 ..........................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

WASHER, LOCK, 1/4 ..............................................................................................................

NUT, HEX, 1/4 - 20 ..................................................................................................................

4

4

1

1

4

4

1

1

1

1

14

E

Page 14-9

114

1E

1

2

4

5

3

21

20

17

19

18

16

15

14

Club Car

R

13

6

7

8

12

9

1

22

23

11

10

25

24

Page 14-10

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

25

ITEM

ON-BOARD POWERDRIVE BATTERY CHARGER,

EXPORT—CARRYALL VI


1 2 3 4

1015917

1018290-01

1018384-01

1012098

1018291-01

1012101

1018285-01

1018418-01

1019144-01

0007479

1014306

0000451

0001028

1018143-02 ASSEMBLY, POWERDRIVE BATTERY CHARGER AND REEL, ON-BOARD WITH

4-POSITION SWITCH, 100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ

(INCLUDES ITEMS 1 - 21) ......................................................................................................

1018416-01

0007577

1018382-01

1015914





1

1

12

1

1

1017187

1018383-01

1018419-01

1018387-01

1018386-01

1011707

0008233

0007847

ASSEMBLY, RETRACTABLE CORD REEL ........................................................................

RELAY, POWER (INCLUDES MOUNTING HARDWARE) ..................................................

BOARD, CONTROL ............................................................................................................

BRACKET, MOUNTING, RELAY AND RESET BOARD .....................................................



NUT, LOCK, 1/4 - 20 ...........................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................

4

4

1

2

1

1

1

1


CORDSET, AC, 3 x 1.5MM x 24 INCHES LONG, WITH GROUNDED PLUG ....................

BREAKER, CIRCUIT ..........................................................................................................


CORDSET, DC, 90.5 INCHES LONG WITH LEADS, 12 AWG ...........................................

ASSEMBLY, FUSE (INCLUDES HARDWARE) ....................................................................




BOLT, HEX HEAD, 1/4 - 20 x 1 1/4 ..........................................................................................

WASHER, FLAT, 1/4 ................................................................................................................

WASHER, LOCK, 1/4 ..............................................................................................................

NUT, HEX, 1/4 - 20 ..................................................................................................................

4

4

1

4

4

1

1

1

1

2

1

1

1

14

E

Page 14-11

114

1E

Page 14-12

ELECTRIC MOTOR

15

E

115

1E

19

17

21

20

22

TYPICAL

3 PLACES

18

14

13

1

16

15

24

23

12

TYPICAL

2 PLACES

11

TYPICAL

2 PLACES

9

10

7

8

TYPICAL

4 PLACES

2

4

5

6

3

Page 15-2

REFERENCE

TRANSAXLE—

SECTION 16

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

ITEM

MOTOR—POWERDRIVE ELECTRIC VEHICLE


1 2 3 4

1017857-01 ASSEMBLY, 48 VOLT MOTOR, 3.10 HP (INCLUDES ITEMS 1 - 20) ......................................

1017944

1017958

1017947

N/A

SHIELD, END ......................................................................................................................

ASSEMBLY, STATOR SHELL AND WINDING ....................................................................

PACKAGE, HARDWARE (INCLUDES ITEMS 4 - 7) ...........................................................

BUSHING, INSULATOR .................................................................................................

N/A

N/A

N/A

1017961

1017953

1017951

1017949

1017948

WASHER, FLAT, 5/16 ....................................................................................................

NUT, HEX, 5/16 - 18 ......................................................................................................

BUSHING, INSULATOR .................................................................................................

SCREW, CLAMP, UNF, #10 - 32 x 8 5/8 .............................................................................

SCREW, BEARING RETAINER, #8 - 32 x 7/8 ....................................................................

SHIELD, END ......................................................................................................................

SCREW, BRUSH HOLDER, #6 - 32 x 1/2 ...........................................................................

RIGGING, BRUSH ..............................................................................................................

1017946

1011411

1011290

1017950

N/A

1017891-01

1018132-02

1018228-01

1014201

0000451

1010934

0007174

PACKAGE, BRUSH (2 PIECES) .........................................................................................

PACKAGE, BRUSH SPRING (4 PIECES) ..........................................................................

BEARING, BALL .................................................................................................................

RETAINER, BEARING ........................................................................................................

ARMATURE ........................................................................................................................

RING, GUIDE ......................................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ..........................................................................................

WASHER, LOCK, 1/4 ..............................................................................................................

BOLT, HEX HEAD, 5/16 - 18 x 1 ..............................................................................................

WASHER, LOCK, 5/16 ............................................................................................................

1

1

3

3

1

1

1

1

1

1

ADHESIVE, GUIDE RING, 3 GRAM TUBE ........................................................................

A/R

RING, INTERNAL RETAINING ...........................................................................................

1

2

1

2

1

2

4

4

4

1

1

2

1

1

15

E

Page 15-3

115

1E

Page 15-4

TRANSAXLE—


16

E

116

1E

y ; y ; yy ;;

;; yy

;; yy

REFERENCE

MOTOR—

SECTION 15

10

11

12

37

38

8

9

1

3

17

16

24

15

7

6

5

4

14

36

18

13

33

26

34

32

13

30

31

30

28

27

29

27

36

19

16

Page 16-2

36

16

35

9

8

20

25

4

23

21

22

5

6

15

7

3

2

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

33

34

35

36

37

38

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

ITEM

TRANSAXLE, TYPE G—


QTY PART NO.

DESCRIPTION

1 2 3 4

0007330

1018956-01

1013794

0007335

1019237-01

0007336

1019069-01

1018954-01

1019722-01

1019721-01

1019232-01

1018970-01

1018976-01

1019236-01

1019239-01

1019036-01

1018960-01 TRANSAXLE, TYPE G (INCLUDES ITEMS 1 - 36) ................................................................

1018958-01

1018959-01

1019222-01

1019723-01

AXLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 3 - 7) ....................................

AXLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 3 - 7) .............................................

STUD, LUG ....................................................................................................................

SLEEVE .........................................................................................................................

1011291

1018971-01

1019754-01

1019760-01

1018979-01

1019235-01

1018955-01

1018972-01


RING, RETAINING .........................................................................................................

RING, RETAINING .........................................................................................................

BOLT, M10 x 1.5 x 35MM ....................................................................................................

SEAL, OIL, INPUT SHAFT .................................................................................................

GEAR CASE, PASSENGER SIDE ......................................................................................

BREATHER .........................................................................................................................

2

2

2

10

WASHER, LOCK, 20MM .....................................................................................................

10

1

1

1

1

8

1

1

1

1019230-01

1019037-01

1019221-01

1019062-01

1018974-01

1019724-01

1018957-01

1019287-01

0000451

1014201

BEARING, DIFFERENTIAL ................................................................................................


SEAL, OIL, AXLE SHAFT ...................................................................................................

BEARING, INPUT GEAR .....................................................................................................

SHAFT, INPUT ....................................................................................................................

BEARING, INTERMEDIATE GEAR ....................................................................................

ASSEMBLY, INTERMEDIATE GEAR ..................................................................................

GEAR CASE, DRIVER SIDE ..............................................................................................

PLUG, FILL .........................................................................................................................

PLUG, MAGNETIC .............................................................................................................

GASKET, PLUG ..................................................................................................................

1

1

1

1

2

3

2

1

2

2

2

1

1

1

2

BOLT, M8 x 1.25 x 60MM ....................................................................................................

11

PIN, DOWEL .......................................................................................................................

HOUSING, DIFFERENTIAL ................................................................................................


PLATE, THRUST (IDLER GEAR) ........................................................................................


PLATE, THRUST .................................................................................................................


GEAR, OUTPUT .................................................................................................................

BOLT, M10 x 1.5 x 25MM ....................................................................................................

PIN, DOWEL .......................................................................................................................


3

3

1

1

2

2

4

1

1

GASKET, LIQUID, 8.8 OZ. (250 GRAM) .............................................................................

A/R

WASHER, LOCK, 1/4 ...............................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ..........................................................................................

16

E

NOTE: TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS.

THE TYPE G TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD

THE PASSENGER SIDE OF THE VEHICLE.

Page 16-3

116

1E

y ; y ; y ; y ; yy ;;

;; yy

REFERENCE

MOTOR—

SECTION 15

10

11

12

42

43

13

8

9

3

1

19

18

24

15

6

17

7

5

4

16

20

21

22

23

18

31

41

18

26

30

29

28

40

14

27

4

25

TYPICAL

2 PLACES

5

6

17

7

14

37

38

37

36

34

35

32

34

33

39

15

9

8

3

2

Page 16-4

19

20

21

22

23

14

15

16

17

18

9

10

11

12

13

7

8

5

6

29

30

31

32

33

24

25

26

27

28

3

4

1

2

34

35

36

37

38

39

40

41

42

43

ITEM

TRANSAXLE, TYPE K—


QTY PART NO.

DESCRIPTION

1 2 3 4

1013773

1013774

1013769

1013771

1013770

1013781

1017703

1014193

1014201

0000451

1017683-02 TRANSAXLE, TYPE K (INCLUDES ITEMS 1 - 41) .................................................................

1013785

1013786

1013787

1014207

AXLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 3 - 7) ....................................

AXLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 3 - 7) .............................................

STUD, LUG ....................................................................................................................

BUSHING, 25 MM I. D. ...................................................................................................

1011291

1013792

1016672

1013790

1013791

1013775

1013756

1012711

1013758

0007330

1013789

1017704

1013794

0007335

1013764

0007336

1013766

1013780

1013765

1013757

1013759

1013763

1012710

1013779

1013782

1013767

1013772

1019105-01

1013768


CIRCLIP, TYPE C ...........................................................................................................

RING, RETAINING .........................................................................................................

2

BOLT, M10 x 1.5 x 30MM ....................................................................................................

10

2

2

WASHER, LOCK, 13/32 ......................................................................................................

10

SEAL, INPUT SHAFT OIL ..................................................................................................

GEAR CASE, PASSENGER SIDE ......................................................................................

1

1

BREATHER .........................................................................................................................

GASKET, CASE ..................................................................................................................

1

1

BEARING, INNER AXLE TUBE ..........................................................................................

GASKET, AXLE TUBE ........................................................................................................


SEAL, AXLE SHAFT OIL ....................................................................................................

BEARING, INPUT GEAR ....................................................................................................

SHAFT, INPUT ....................................................................................................................

BEARING, INTERMEDIATE GEAR ....................................................................................

GEAR, INTERMEDIATE, SMALL ........................................................................................

KEY, SUNK .........................................................................................................................

GEAR, INTERMEDIATE, LARGE .......................................................................................

1

1

1

1

1

2

2

1

2

3

GEAR CASE, DRIVER SIDE ..............................................................................................

1

PLUG, FILL, WITH GASKET ..............................................................................................

2

BOLT, M6 x 1 x 50MM .........................................................................................................

10

PIN, DOWEL .......................................................................................................................

BOLT, M8 x 1.25 x 37MM ....................................................................................................

2

8

PLATE, LOCK .....................................................................................................................

GEAR, OUTPUT .................................................................................................................


KIT, DIFFERENTIAL GEAR CASE (INCLUDES ITEMS 33 - 36) ........................................

GEAR CASE, DIFFERENTIAL (DRIVER SIDE) .............................................................

4

1

1

1

1

1

8

1

1

1

PLATE, THRUST (DIFFERENTIAL GEAR) ....................................................................

PLATE, THRUST (IDLER GEAR) ...................................................................................

GEAR CASE, DIFFERENTIAL (PASSENGER SIDE).....................................................



SHIM ...................................................................................................................................


PIN, DOWEL .......................................................................................................................

BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ..........................................................................................

WASHER, LOCK, 1/4 ..............................................................................................................

1

1

2

1

3

3

1

2

2

2

NOTE: TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS.

THE TYPE K TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD

THE DRIVER SIDE OF THE VEHICLE.

16

E

Page 16-5

NOTES

NOTES

116

1E

Page 16-8

Transportation and Utility Vehicles

Club Car Inc.

P.O. Box 204658

Augusta, GA 30917-4658

1998 Carryall

1998

ILLUSTRATED

PARTS LIST

MAINTENANCE AND

SERVICE TOOLS

BODY AND TRIM

WHEELS AND TIRES

SAFETY DECALS

BRAKES, PEDAL,

AND CABLE ASSEMBLIES

STEERING,

FRONT AND REAR SUSPENSION

ELECTRICAL SYSTEM—

GASOLINE VEHICLE

ENGINE

FUEL, INTAKE,

AND GOVERNOR SYSTEMS

EXHAUST SYSTEM

TORQUE CONVERTER

UNITIZED TRANSAXLE—

GASOLINE VEHICLE

ELECTRICAL SYSTEM—

ELECTRIC VEHICLE

BATTERY CHARGER

ELECTRIC MOTOR

TRANSAXLE—

ELECTRIC VEHICLE

NOTES

NOTES

Related manuals

Table of contents

1998 Carryall

1998

ILLUSTRATED

PARTS LIST

MAINTENANCE AND

SERVICE TOOLS

BODY AND TRIM

WHEELS AND TIRES

SAFETY DECALS

BRAKES, PEDAL,

AND CABLE ASSEMBLIES

STEERING,

FRONT AND REAR SUSPENSION

ELECTRICAL SYSTEM—

GASOLINE VEHICLE

ENGINE

FUEL, INTAKE,

AND GOVERNOR SYSTEMS

EXHAUST SYSTEM

TORQUE CONVERTER

UNITIZED TRANSAXLE—

GASOLINE VEHICLE

ELECTRICAL SYSTEM—

ELECTRIC VEHICLE

BATTERY CHARGER

ELECTRIC MOTOR

TRANSAXLE—

ELECTRIC VEHICLE

NOTES

NOTES

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Carryall 2 2001

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Carryall 2 Plus 2007

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Carryall 6 2003

Club Car

2008 Turf

Club Car

TURF 2 2001

Club Car

CARRYALL 2 PLUS 2000

Club Car

Carryall 2 Plus

Club Car

2008 Carryall 1

Table of contents