VR1® Seated Leg Curl Owner`s and Service Manual Strength

VR1® Seated Leg Curl Owner`s and Service Manual Strength
VR1® Seated Leg Curl
Owner’s and Service Manual
Strength Systems
Part Number 13060-999-4 D
www.cybexinternational.com
VR1® Seated Leg Curl
Owner’s and Service Manual
Strength Systems
Part Number 13060-999-4 D
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
VR1® and its mark are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2009, Cybex International, Inc. All rights reserved.
Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • [email protected] • 13060-999-4 D • July 2009
Table of Contents
i Table of Contents
1 Safety
Safety . . . . . . . . . . . . . . . . . . . . . . . . .
Warning/Caution Decals . . . . . . . . . .
Regular Maintenance Activities . . . . .
Using Proper Form . . . . . . . . . . . . . .
1-1
1-2
1-5
1-5
2 Exercises
Intended Use. . . . . . . . . . . . . . . . . . . 2-1
Instructions. . . . . . . . . . . . . . . . . . . 2-2
3 Customer Service
Contacting Service . . . . . . . . . . . . . .
Ordering parts . . . . . . . . . . . . . . . . . .
Return Material Authorization (RMA).
Damaged Parts . . . . . . . . . . . . . . . . .
3-1
3-1
3-2
3-3
4 Assembly . . . . . . . . . . . . . . . . . . . . . 4-1
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . .
Weekly Procedures . . . . . . . . . . . . . .
Yearly Procedures . . . . . . . . . . . . . . .
Environment. . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . .
5-1
5-4
5-6
5-7
5-7
6 Service . . . . . . . . . . . . . . . . . . . . . . . 6-1
Page i
Cybex VR1 Owner’s Manual
1 - Safety
Safety
Read the Owner’s manual carefully before assembling, servicing or using the equipment.
It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper
operation of the equipment and review all labels.
!Warning: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
•
Obtain a medical exam prior to beginning an exercise program.
•
Read and understand warning labels and user manual prior to exercising. Obtain instruction prior
to use.
•
Keep body and clothing free from and clear of all moving parts.
•
Inspect machine prior to use. DO NOT use if it appears damaged or inoperable.
•
DO NOT attempt to fix a broken or jammed machine. Notify floor staff.
•
Use the machine only for the intended use. DO NOT modify the machine.
•
Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.
If unsure, seek assistance.
•
Never pin the weights in an elevated position. DO NOT use the machine if found in this condition.
Seek assistance from floor staff.
•
Children must not be allowed near these machines. Teenagers must be supervised.
•
DO NOT use if guards are missing or damaged.
•
DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.
•
Inspect all cables and belts and connections prior to use. DO NOT use if any components are
worn, frayed or damaged.
•
DO NOT remove any labeling from equipment. Replace any damaged labels.
•
Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult
your physician.
Safety
Page 1-1
Cybex VR1 Owner’s Manual
Facility Safety Precautions
•
Read the Owner’s Manual carefully before assembling, servicing or using the equipment.
•
Securely anchor each machine to the floor using the anchor holes provided in each
machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or
better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any
leg or frame not in contact with surface using flat washers.
•
Make sure that each machine is set up and operated on a solid level surface. Do not install
equipment on an uneven surface.
•
Make sure that all users are properly trained on how to use the equipment.
•
Make sure there is enough room for safe access and operation of the equipment.
•
Perform regular maintenance checks on the equipment. Also pay close attention to all areas most
susceptible to wear, including (but not limited to) cables, pulleys, belts and grips.
•
Immediately replace worn or damaged components. If unable to immediately replace worn or
damaged components, then remove from service until the repair is made.
•
Use only Cybex supplied components to maintain/repair the equipment.
•
Keep a repair log of all maintenance activities.
•
Inspect all cables and belts and connections prior to use. DO NOT use if any components are
worn, frayed or damaged.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular
maintenance is performed.
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or
serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
The warning and caution decals are shown on the following page. The diagrams following the decals
show where each decal is located.
Safety
Page 1-2
Cybex VR1 Owner’s Manual
A
CAUTION
Personal injury may occur.
B
Keep away from moving
parts to avoid injury.
4000Y316-4
C
4605-381-4 A
Safety
Page 1-3
Cybex VR1 Owner’s Manual
Leg Curl - 13060
NOTE: For 13061 Only (RLD)
C
A
B
C
Description
Part No.
A. Warning Label....................4605-381-4
B. Caution Decal.....................4000Y316-4
C. Caution Decal.....................8500-025-4
Safety
Page 1-4
Cybex VR1 Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of your
equipment. Keeping a log sheet of all maintenance actions will assist you in staying current with all
preventative maintenance activities. The preventative maintenance actions are described in detail in
Chapter 5. Briefly, they include:
Daily
1. Clean upholstery.
Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn or
damaged, immediately discontinue use until cable or belt has been replaced.
3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts
immediately.
4. Inspect for loose or worn grips. Replace all loose or worn grips immediately.
5. Inspect weight stacks for proper alignment and operation. Correct all improper alignment and
operation issues immediately.
6. Lubricate guide rods using automotive engine oil only.
Yearly
1. Replace all cables and belts at least annually.
Using Proper Form
Before working out, read and understand the exercises located on the placard and in Chapter 2.
Safety
Page 1-5
Cybex VR1 Owner’s Manual
This page intentionally left blank
Safety
Page 1-6
Cybex VR1 Owner’s Manual
2 - Exercise
Intended Use
MUSCLES USED
The intended use of this equipment is to aid or
improve general physical fitness and exercise. For
Commercial use.
Instructions
Read and understand all instructions and warnings
prior to using this machine. See Chapter 1, Safety, in
the Owner’s Manual or consult with floor staff.
START
Hamstrings
FINISH
NOTE: Motion Developed: Knee Flexion
NOTE: All adjustment points on the machine have yellow handles or knobs.
NOTE: See next page for “Set Up” and “Movement.”
Exercise
Page 2-1
Cybex VR1 Owner’s Manual
Set Up
1. Adjust back pad so that when seated, knees align with machine’s axis of rotation.
2. Adjust leg pad comfortably behind ankles.
3. Lower thigh pad to a snug position.
4. Grasp handles and stabilize body.
Movement
1. Pull down and back against pad until feet are below seat.
Exercise
Page 2-2
Cybex VR1 Owner’s Manual
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300
or fax 508-533-5183.
Find information on the web at www.eCybex.com or by e-mail at [email protected]
Ordering Parts
Fax orders to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for
customers living within the USA) or 508-533-4300 (for customers outside the USA). You may also
contact us through e-mail at [email protected]
Having the following information ready when calling will assist our Cybex representatives in serving
you.
•
•
Unit Serial Number
Product Name
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for
exact location of serial number decal.
•
•
Part Description
Part Number
Part descriptions and part numbers are located in Chapter 6 of this manual.
•
•
Shipping Address
Contact Name
In addition to your shipping address and contact name, your account number is helpful but not
required.
Customer
Service
Page 3-1
Cybex VR1 Owner’s Manual
Return Material Authorization (RMA)
The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled
and analyzed. Follow the following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will
request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be
accepted by Cybex without proper RMA and an Automated Return Service (ARS) label.
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the
defect in the item you wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to
Cybex for evaluation and repair or replacement. The technician will assign you a RMA
number and will send you an ARS label. The ARS label and the RMA numbers must be
clearly displayed on the outside of the package that contains the item(s) to be returned.
Include the description of the problem, the serial number of the VR1 equipment and the
name and address of the owner in the package along with the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.
Customer
Service
Page 3-2
Cybex VR1 Owner’s Manual
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the
responsibility of the carrier (UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen
with a visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to
do so will result in the carriers refusal to honor your damage claim. The carrier will provide you
with the required forms for filing such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but
notices later must be reported to the carrier as soon as possible. Upon discovery of the
damage, a written or phone request to the carrier asking them to perform an inspection of the
materials must be made within ten days of the delivery date. Keep all shipping containers and
packing materials as they will be needed in the inspection process. The carrier will provide you
with an inspection report and the necessary forms for filing a concealed damage claim.
Concealed damage claim is the carrier’s responsibility.
Customer
Service
Page 3-3
Cybex VR1 Owner’s Manual
This page intentionally left blank
Customer
Service
Page 3-4
Cybex VR1 Owner’s Manual
4 - Assembly
Tools Required
•
•
•
•
7/32” Allen wrench
3/4” Socket or wrench
Hammer
3/16” Pin punch
NOTE: Two people will be required to perform this procedure.
NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there is
appropriate clearance around each machine to allow for safe use and passage.
NOTE: Refer to Chapter 6 for reference diagrams.
1. Read and understand all instructions thoroughly before assembling this product.
2. Verify you have received the appropriate configuration.
A. Verify that you received the correct color machine that you ordered.
B. Verify you received the proper weight stack and weight stack decals.
C. Verify you received the appropriate owner’s manual.
D. Verify you received the warranty sheet.
3. Move to desired location.
NOTE: If weight stacks need to be removed before moving to desired location proceed to step 7.
NOTE: If weight stacks need to be installed proceed to step 8.
4. Remove shipping feet.
Warning: Use extreme caution when removing shipping cones and installing feet.
Failure to do so could result in injury.
A. With an assistant, carefully remove each (standard) cone-shaped shipping support using a 3/4”
socket or wrench.
B. Carefully place rubber feet (supplied with machine) on each foot of the frame.
NOTE: It is important that you perform regular inspection and maintenance activities on your
equipment. See the CYBEX VR1 Owner’s Manual for inspection and maintenance activities.
If you do not have a CYBEX Owner’s Manual or if you have any questions or concerns, Call
Cybex Customer Relations at 888-462-9239.
Assembly
Page 4-1
Cybex VR1 Owner’s Manual
5. Securely anchor machine to the floor.
A. Securely anchor machine to the floor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor.
NOTE: Use fasteners having a minimum of 500 lbs tensil capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame
not in contact with surface using flat washers.
6. Verify proper operation.
7. Removing weight plates.
A. Using a 7/32” Allen wrench, remove the two Button Head Socket Cap Screws (BHSCS)
securing the top cap to the frame. See Figure 1.
BHSCS
Shroud
Top Cap
Figure 1
B. Remove top cap and BHSCS and set aside.
C. Carefully lift shroud up and out of machine.
D. Slide spring loaded guide rod cap down guide rod until cap is clear of frame. NOTE: Guide rod
cap is spring loaded.
E. Slowly release
grasp of guide rod
cap. See Figure 2.
NOTE: Guide rod
cap contains a
compression spring
that will fly if grasp
is not released
slowly.
Compression
Spring
Figure 2
Assembly
Page 4-2
Guide
Rod Cap
Guide
Rod Cap
Guide
Rods
Compression
Spring
Cybex VR1 Owner’s Manual
F. Remove guide rod cap and spring and set aside.
G. Repeat steps 7D - 7F for other guide rod.
H. Using a 3/16” pin punch and hammer, carefully remove roll pin securing cable end to top weight
connector. See Figure 3.
I. Carefully lean guide rods slightly outward. NOTE: Excessive pressure on guide rods may
damage lower guide rod caps.
Cable End
Top Weight
Connector
Roll Pin
Figure 3
J. Slide top weight up and out of machine and carefully set aside.
K. Have an assistant hold guide rods vertical.
L. Carefully remove each weight plate and set aside.
M. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight
automotive engine oil.
8. Installing weight plates.
A. Have an assistant hold guide rods vertical.
B. Carefully align weight plates (removed in step 7M) over guide rods and slowly lower each weight
plate. NOTE: Install weight plates in reverse order as removed in step 7M. NOTE: When
installing weight plates, position plates so wide edges of bushings face upward and narrow
edges of bushings face downward. See Figures 4A and 4B.
T
C
RE
R
O
C
WIDE bushing
edge faces
upward
Figure 4A
G
N
RO
W
NARROW
bushing edge
NOTE: The narrow
bushing edge must face
downward.
Figure 4B
Assembly
Page 4-3
Cybex VR1 Owner’s Manual
C. Repeat steps 8A and 8B for each weight plate.
D. Carefully slide top weight (removed in step 7J) over guide rods.
9. Cable routing.
A. Verify cable is routed through top of pulley bracket and then route cable end to top weight
connector.
B. Pull cable tight and secure in place with roll pin removed in step 7H.
C. Place weight stack pin in each plate to verify proper installation.
D. Without selecting any resistance, lift top weight up and down (simulating normal operation).
E. Have an assistant verify that the cable is moving smoothly and is routed straight from the pulley
bracket to the top of the weight plate connector.
10. Install back shroud.
A. Carefully place shroud into position.
B. Secure top cap in place with the two BHSCS removed in step 7A.
11. Complete Steps 4 and 5.
Assembly
Page 4-4
Cybex VR1 Owner’s Manual
5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing routine
preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength
Systems equipment.
NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your
machines. Instruct all personnel in equipment inspection and maintenance actions and also in
accident reporting/recording. Cybex phone representatives are available to answer any
questions or concerns that you may have.
NOTE: All inspections and
repairs must be performed by
trained service personnel only.
Cybex will void warranty if
non-Cybex replacement
parts are used.
Daily Procedures
1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light soiling and
more difficult stains.
Light Soiling
•
A solution of 10% household liquid soap with warm water applied with a soft damp cloth.
•
If necessary, a solution of liquid cleanser and water applied with a soft bristle brush. Wipe away
the residue with a water dampened cloth.
Maintenance
Page 5-1
Cybex VR1 Owner’s Manual
More Difficult Stains
•
Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite),
90% water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration.
•
The same procedure can be used with full strength household bleach, if necessary.
•
Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately
30 minutes. Rinse with a water dampened cloth to remove any remaining bleach concentration.
Alternative Method for Difficult Stains
•
Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth
to remove any remaining rubbing alcohol concentration.
NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and
follow with a light buffing using a clean white cloth.
Please Review Carefully
When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an
inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to
formula changes by the product manufacturer without notice. Should you desire to use other
cleaning agents, carefully try them in an inconspicuous area to determine potential damage to the
material. Never use harsh solvents or cleaners which are intended for industrial applications. To clean
stained or soiled areas, a soft white cloth is recommended. Avoid use of paper towels.
Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye
protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from
exposure. Use in well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its
vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning
products.
2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure
to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as
these could scratch or damage the equipment.
3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral
cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or
chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the
equipment.
Maintenance
Page 5-2
Cybex VR1 Owner’s Manual
4. Guidelines for cleaning front panel:
•
Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.
•
Follow up the application with warm water rinse.
•
Don’t use abrasives or high alkaline cleaners.
•
Don’t leave cleaners on for long periods, wash immediately.
•
Don’t apply cleaners in direct sunlight or at elevated temperatures.
•
Don’t use scrapers, squeegees or razors.
•
Don’t clean with gasoline.
Compatible Cleaners and Detergents:
•
Formula 409
•
Top Job
•
Joy
•
Palmolive
•
Windex with Ammonia D
To Minimize Fine or Hairline Scratches:
Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.
Suggested Polishes:
•
Johnson Past Wax
•
Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)
•
Novus Plastics Polish #1, #2 (By Novus Inc.)
Maintenance
Page 5-3
Cybex VR1 Owner’s Manual
Weekly Procedures
1. Check all nuts and bolts for looseness. Tighten as required.
2. Inspect all cables for wear or damage and proper tension. When inspecting cables, run
fingers on the cable, paying particular attention to bends in cable and attachment points.
WARNING: Replace all worn cables immediately. The following conditions may indicate a worn
cable:
•
A tear or crack in the cable sheath that exposes the cable. See Figure 1.
Figure 1.
•
A kink in the cable. See Figure 2.
Figure 2.
•
A curled sheath. See Figure 3.
Figure 3.
•
“Necking”, a stretched cable sheath. See Figure 4.
Figure 4.
Maintenance
Page 5-4
Cybex VR1 Owner’s Manual
3. Inspect bars and handles for wear, paying particular attention to tab area connection points.
Replace all worn handles immediately.
CAUTION: Replace all worn handles immediately. Do not use if less than 1/8” of material
remains to the edge. See Figure 5.
Attachment Hole
NOTE: Replace bar if less
than 1/8” of material remains
to the edge
Figure 5
4. Inspect snap links for proper latching (indicates wear)
Replace all worn snap links immediately.
5. Inspect for loose or worn grips.
Replace all loose or worn grips immediately.
6. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.
Replace all worn labeling immediately.
7. Inspect all weight stacks for proper alignment and operation.
Correct all improper alignment and operation issues immediately.
8. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium weight
automotive engine oil.
Yearly Procedures
1. Replace all cables at least annually.
Maintenance
Page 5-5
Cybex VR1 Owner’s Manual
Cable Adjustment
Three types of cable tension adjustment are used on Cybex Strength Systems:
1. Jam Nut Adjustment - This type uses a jam nut
and a tension adjustment nut at the cable cam end
as the primary adjustment. The other end of the cable
usually contains a roll pin adjustment.
See Figures 6 and 7.
2. Rod End Adjustment - This type of adjustment
contains a socket head cap screw (SHCS) securing a
cable rod end bearing to the machine. Primary
adjustment is by turning the rod end bearing. The other
end of the cable usually contains a roll pin cable
adjustment. See Figures 7 and 8.
3. Roll Pin Adjustment - This type of adjustment utilizes
a roll pin and series of holes in the weight stack top
weight connector. See Figure 8.
Tension
Adjustment
Nut
Jam Nut
Figure 6
Cable End
Frame
SHCS
Jam Nut
Cable Rod End
Bearing
Nylon
Locknut
Figure 7
Roll Pin
Cable End
Top Weight
Connector
Figure 8
Maintenance
Page 5-6
Cybex VR1 Owner’s Manual
Environment
Static Electricity - Depending upon where you live, you may experience dry air, causing a common
experience of static electricity. This may be especially true in the winter time. You may notice a static
build-up just by walking across a carpet and then touching a metal object. The same can hold true
while working out on your unit. You may experience a shock due to the build-up of static electricity on
your body and the discharge path of the unit. If you experience this type of situation, you may want to
increase the humidity to a comfortable level through the use of a humidifier.
Humidity - The unit is designed to function normally in an environment with a relative humidity range
of 30% to 75%.
NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam
room, sauna, indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or
bromine could adversely affect the electronics as well as other parts of the machine.
Temperature - The unit is designed to function normally in an environment with an ambient
temperature range of 50 F (10 C) to 104 F(40 C) degrees.
o
o
o
o
Storage
Humidity - The unit can be shipped and stored in an environment with a relative humidity range of
10% to 90%.
NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room,
sauna, indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine
could adversely affect the electronics as well as other parts of the machine.
Temperature - The unit can be shipped and stored in an environment with an ambient temperature
range of 32 F (0 C) and 140 F (60 C) degrees.
o
o
o
Maintenance
Page 5-7
Cybex VR1 Owner’s Manual
This page intentionally left blank.
Maintenance
Page 5-8
Cybex VR1 Owner’s Manual
6 - Service
Please refer to the next several pages for parts lists, exploded-view diagrams and cable
and belt routing diagrams.
NOTE: All inspections
and repairs must be
performed by trained
service personnel only.
Cybex will void warranty if
non-Cybex replacement parts
are used.
Service
Page 6-1
Cybex VR1 Owner’s Manual
This page intentionally left blank.
Service
Page 6-2
Cybex VR1 Owner’s Manual
SEATED LEG CURL
PRODUCT NO. 13060 (NON RLD) 13061 (RLD)
NOTE: For 13061 Only (RLD)
N
C
A
M
G
D
B
C
J
F
B
C
O
H,I
NOTE: See exploded-view diagrams for location of E (cable), K (serial number decal)
L (weight selector pin), and C (8500-025 caution decal).
A.
B.
C.
D.
E.
F.
G.
DESCRIPTION
PART NO.
Placard Decal ....................
Caution Decal ....................
Caution Decal ....................
Warning Label ...................
Cable..................................
Seat Pad......................... ...
Back Pad .......................
13060-598
4000Y316
8500-025
4605-381
13060-002
01655
4800-176
DESCRIPTION
H.
I.
J.
K.
L.
M.
N.
O.
PART NO.
Thigh Pad w/Wear Cover.....4800-196
Wear Cover..........................4800-199
Grip (Qty 2)......................... 4605-514
Serial Number Decal
Weight Selector Pin............ BH030207
Water Bottle Holder............ 13000-400
VR1 Decal...........................13000-399
Grip.....................................13061-307
Service
Page 6-3
Cybex VR1 Owner’s Manual
ITEM
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
4
4
4
1
2
2
1
1
1
1
1
1
2
2
2
2
2
1
6
1
1
2
08014
08229
11040-440
11070-332
11090-374
11090-376
11100-400
12050-377
12060-317
12060-336
12060-346
12060-356
12100-303
12210-347
12210-348
13000-322
13000-326
13000-342
13000-353
13000-354
13000-355
13000-364
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
4
2
13000-400
13000-403
13050-207
13050-300
13060-002
13060-200
13060-203
13060-205
13060-318
13060-321
13060-327
13061-202
13061-204
13061-205
3900-438
4505-331
4605-511
4700C073
4715-336
51198
BH030207
BR030206
BR030213
BR030220
BS070201
BS070208
CM000211
50
2
FB030232
51
2
FB130206
52
4
FB130212
53
54
55
56
57
58
59
60
2
4
1
2
1
8
2
5
FC030006
HC620417
HC620431
HC622820
HC700415
HC700417
HC700426
HC700430
Service
Page 6-4
PART NO.
DESCRIPTION
PULLEY ASSEMBLY, 4.50 IN.
PIN,DETENT
KNOB
COUNTERWEIGHT
END CAP
RING, HANDLE GRIP
ROTATION DECAL
DECAL, START RLD
SUPPORT TUBE
P DETENT PLATE
PIVOT PIN
DECAL, LEG BAR ADJUST
BUMPER
GUIDE ROD CAP
GUIDE ROD CAP
ROLLER
WT ROD .625 DIA X 51.51
MOLDED TOP CAP
FOOT PAD
FOOT PAD
FOOT PAD
BEARING, FLANGE .62 ID. x .92
OD. x 1.75 LG
HOLDER, WATER BOTTLE
MOUNT, WATER BOTTLE HOLDER
CUSHION TUBE
END CAP, BEARING HOUSING
CABLE ASSEMBLY
VR1 MAIN FRAME
CUSHION PIVOT
CUSHION ARM
SHAFT, PIVOT
PLATE, PIVOT
PIN, PIVOT
CAM, LEG POSITIONING
POSITIONING LEG PIVOT
COUNTER WEIGHT
DECAL, CYBEX
BUMPER, 1.50 DIA
INSERT,PLASTIC 5.94
TOP WT 10-3 x 12
WASHER
WARRANTY BOOK (NOT SHOWN)
PIN, WEIGHT SELECTOR
RING, RETAINING
RETAINING RING, 2.00 EXTERNAL
RETAINING RING 1.250 INTERNAL
COM SPRING .56 x .66 1.50 LG
COMPRESSION SPRING
DECAL, PATENT PENDING
(REMOVED 7/6/09)
BEARING, RADIAL 17 mm
EXTENDED RACE
BEARING, FLANGE 2.00 ID. x 2.25
OD. x 1.00 LG
BUSHING, FLANGE .75 ID x .875
OD x .75 LG
TOLERANCE RING 1.575 ID
BHSCS .250-20 X 1.00
BHSCS .250-20 X 2.00
SHCS .250-20 X 1.25
BHSCS .375-16 X .75
BHSCS .375-16 X 1.00
BHSCS .375-16 X 2.00
BHSCS .375-16 X 2.50
ITEM
QTY
PART NO.
61
62
63
64
65
66
67
68
69
1
1
2
2
8
9
1
1
2
HC700432
HC702815
HF449063
HF700000
HN625200
HN704901
HN704902
HP286819
HS307601
70
71
5
1
HS347600
HS347702
72
73
2
2
HS720004
HT512517
74
1
HT552515
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
1
1
2
6
2
4
1
1
8
3
1
6
6
2
2
2
1
2
1
2
1
3
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
9
9
1
1
1
1
HX700428
JC620415
JC620422
JC700412
JC700420
JC700424
JN714200
JN714400
JS347400
PN660200
PP090211
PP130002
PP130003
PR060003
PR060005
PR069400
13061-307
4605-514
13060-598-X*
4000Y316-X*
4605-381-X*
8500-025-X*
13060-999-X*
13060-207
01655
4800-176
4800-196
4800-199
13000-399
13000-343
13000-346
13000-208
13000-100
HT552511
13000-101
13000-102
13050-335
13000-030
13000-034
4800-557
13000-552
4700-337
4700-338
*Language Key
6-Japanese
1-German
7-Swedish
2-French
8-Russian
3-Spanish
4-English
DESCRIPTION
BHSCS .375-16 X 2.75
SHCS .375-16 X .750
INSERT 3/4 X 1/4-20
PANEL FASTNER, .375-16 , U TYPE
LOCKNUT, .250-20 NYLON
LOCKNUT, .375-16 NYLON
LOCKNUT, .375-16 NYLON
SPIRAL PIN .188 X 1.12
WASHER, FLAT .281 ID X .500 OD X
.062 T
WASHER, SAE .375
WASHER, FLAT .387 ID x 1.753 OD X
.06 THK
WASH, FELT .641 1.250 .125T
TAP SC 10-24 X 1.00 TYPE WB PN HD
PHIL BLK
TAP SC NO. 8-16 X .75 PLASTITE PN
HD PHIL BLK
BHSCS .375-16 X 2.25 SS
BHSCS .250-20 X .75
BHSCS .250-20 x 1.50
BHSCS .375-16 X .50
BHSCS .375-16 X 1.25
BHSCS .375-16 X 1.75
HEX NUT .375-24
NUT, HEX JAM .375-24 UNF
LOCKWASHER, INT TOOTH .375
INSERT, PLASTIC 1.00 DIA-11 GA
INSERT, PL 1.50 SQ X 10-14 GA
INSERT, DOMED PLASTIC
INSERT, DOMED PLASTIC
BUMPER, RECESS
BUMPER, WEIGHT
BUMPER, RECESS
GRIP 3.00”
GRIP 4.5”
PLACARD
DECAL,CAUTION
DECAL, WARNING
DECAL,WARNING
OWNERS MANUAL (NOT SHOWN)
CAM, LEG POSTIONING
SEAT PAD
BACK PAD
THIGH PAD W/WEAR COVER
WEAR COVER
VR1 DECAL
FRONT PANEL
BACK PANEL
LATCH
EDGE TRIM
TAP SCREW 8-16 X .38 BLACK
HALF WEIGHT OPTION 5 LB
HALF WEIGHT OPTION 7.5 LB
DECAL ADJUSTING
WEIGHT PLATE PACK (LIGHT)
WEIGHT PLATE PACK (STANDARD)
DECAL, WEIGHT PLATE 10-150
DECAL, WEIGHT PLATE 10-220
WEIGHT PLATE 10LB
WEIGHT PLATE 15LB
52
29
52
99
83
60
63
6
6
95
5
77
104
105
95
87
83
60
63
5
86
77
19
33
87
78
28
70
87
84
78
19
65
87
70
84
58
65
58
32
9
83
54
60
87
54
86
97
103
19
25
60
83
2
65
13061 (RLD), 13060 (RLD) SEATED LEG CURL MAIN ASSEMBLY DETAIL
66
102
47
55
83
66
86
90
83
79
99
79
3
39
65
76
90
85
Cybex VR1 Owner’s Manual
Service
Page 6-5
Service
Page 6-6
75
88
67
47
2
11
70
78
58
58
36
88
94
50
83
4
53
61
70
57
3
78
30
58
60
83
86
38
52
2
99
51
13
12
41
10
114
50
53
105
65
87
104
65
52
34
69
97
78
13
47
69
35
70
41
86
31
8
56
45
51
3
28
26
71
7
78
13060 SEATED LEG CURL CAM ASSEMBLY DETAIL (NON RLD)
Serial Number
Decal
86
86
Cybex VR1 Owner’s Manual
37
108
89
17
40
44
22
46
48
14
15
14
17
44
23
74
43
113
48
73
22
72
46
24
66
16
64
58
80
18
66
64
58
97
109
80
28
115
107
SEATED LEG CURL PANEL ASSEMBLY
119
40
10 LB
98
117
96
106
111
116
15 LB
111
111
111
120
118
Cybex VR1 Owner’s Manual
Service
Page 6-7
Cybex VR1 Owner’s Manual
CABLE ROUTING ASSEMBLY
80
80
16
66
66
1
81
27
82
68
1
59
59
21
16
66
66
20
Service
Page 6-8
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • [email protected]
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