iVIZION Operation and Maintenance Manual

iVIZION Operation and Maintenance Manual

Support: http://www.jcmglobal.com/en/contact/default.aspx Website: http://www.jcmglobal.com

iVIZION

®

Series

Next-Generation Banknote

Acceptor Unit

Operation and Maintenance

Manual

(Revision 5)

P/N 960-100929R_Rev. 5 {EDP #148849}

Issue #4074-SME-01-05 © 2014, JAPAN CASH MACHINE CO., LTD.

Rev №.

A

1

2

3

4

5

iVIZION® Series Next-Generation Banknote Acceptor Unit Operation and Maintenance Manual

Issue #4074-SME-01-05

REVISION HISTORY

Date

1-06-11

Initial Version

Reason for Update Comment

3-1-11

7-11-11

1-25-12

10-12-12

6-17-14

Section 7 Parts List Number Changes incorporated.

Additional Section 7 Parts List Number Changes incorporated and LD Version information added.

Added Specifications, installation information and Graphics regarding the iVIZION LD Version Unit.

Minor changes & corrections made in Sections 2, 6, 7 & A.

Added SH Specification Cash Box information in Section 1, 4 and 7.

Engineering

dictated changes

Engineering

dictated changes

Engineering

dictated changes

Engineering

dictated changes

Engineering

dictated changes

International Compliance

• RoHS Directives or

• UL & c-UL Marks

• CE Mark or

File No. E142330, Subscriber 857947001, Vo.2

or

• CB Scheme

NO58326

• FCC & IC Directives

See Below.

Contains Transmitter Module

FCC ID: VZQNRWA3

MODEL NO.: NRWA3

IC: 8285A-NRWA3

This device complies with Part 15 of FCC Rules and RSS-Gen of IC Rules. Operation is subject to the following two conditions:

(1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device.

FCC WARNING

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

FCC NOTICE

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC

Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

IC NOTICE

This class A digital apparatus complies with Canadian ICES-003.

Cet appareil numerique de la classe A est conforme a la norme NMB-003 du Canada.

Copyright © 2014 By JAPAN CASH MACHINE CO., LTD.

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN

CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service

maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.

JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items

thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

,

®

and

© are not always mentioned

iVIZION® Series

Next-Generation Banknote Acceptor Unit

Table of Contents

Page

1 GENERAL INFORMATION ................................................................................. 1-1

Description .................................................................................................................. 1-1 iVIZION Units ............................................................................................................... 1-1

Model Descriptions .................................................................................................... 1-1

Type Descriptions ....................................................................................................... 1-2

Software Descriptions ................................................................................................ 1-2

Precautions ................................................................................................................. 1-2

User Cautions ............................................................................................................. 1-2

Installation Cautions .................................................................................................................1-2

Mounting, Dismounting & Transportation .................................................................................1-3

Preventive Maintenance ...........................................................................................................1-3

Banknote Fitness Requirements ..............................................................................................1-3

Reference Paper Use Precautions ...........................................................................................1-4

Primary Features ........................................................................................................ 1-4

Component Names ..................................................................................................... 1-5

Specifications (iVIZION SS/SH Specifications) ........................................................ 1-6

Technical Specifications ..........................................................................................................1-6

Environmental Specifications ...................................................................................................1-7

Electrical Specifications ............................................................................................................1-7

Structural Specifications ...........................................................................................................1-7

Specifications (iVIZION LD Specifications) .............................................................. 1-8

Technical Specifications ...........................................................................................................1-8

Environmental Specifications ...................................................................................................1-9

Electrical Specifications ............................................................................................................1-9

Structural Specifications ...........................................................................................................1-9

iVIZION SS Entire Unit Outside Dimensions .......................................................... 1-10

iVIZION SH Entire Unit Outside Dimensions .......................................................... 1-11

iVIZION SS/SH Installation/Maintenance Space Requirements ............................ 1-12

iVIZION LD Specification Unit Dimensions ............................................................ 1-14

Various Cash Box Unit Dimensions ........................................................................ 1-15

Standard Cash Box Outside Dimensions ...............................................................................1-15

Large Cash Box Outside Dimensions ....................................................................................1-15

HC Cash Box Outside Dimensions ........................................................................................1-16

Technical Contact Information ................................................................................ 1-17

Americas ................................................................................................................................1-17

JCM American .....................................................................................................................1-17

Europe, Africa, Russia & Middle East ....................................................................................1-17

JCM Europe GmbH .............................................................................................................1-17

UK & Ireland ...........................................................................................................................1-17

JCM Europe (UK Office) ......................................................................................................1-17

Asia and Oceania ...................................................................................................................1-17

JCM Gold (HK) Ltd. .............................................................................................................1-17

JAPAN CASH MACHINE CO., LTD. (HQ) ...........................................................................1-17

2 INSTALLATION .................................................................................................. 2-1

Installation Process ..................................................................................................................2-1

P/N 960-100929R_Rev. 5 {EDP #148849}

i

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

Cable Interconnection ................................................................................................ 2-2

Lock Installation ......................................................................................................... 2-2

Unlock Procedure .................................................................................................................... 2-2

DIP Switch Configurations ........................................................................................ 2-3

Primary LED Indications .......................................................................................................... 2-3

Connector Pin Assignments ..................................................................................... 2-4

Connector Pin Assignments (Continued 1) .............................................................................. 2-5

Connector Pin Assignments (Continued 2) .............................................................................. 2-6

Connector Pin Assignments (Continued 3) .............................................................................. 2-7

Connector Pin Assignments (Continued 4) .............................................................................. 2-8

Connector Pin Assignments (Continued 5) .............................................................................. 2-9

Preventive Maintenance .......................................................................................... 2-10

Retrieving Banknotes ............................................................................................................. 2-10

Clearing a Banknote Jam ...................................................................................................... 2-10

Cleaning Procedure ................................................................................................. 2-10

Sensor Cleaning Procedure ................................................................................................... 2-10

iVIZION Optional LD Version Unit Installation ........................................................2-11

iVIZION Sensor Locations ....................................................................................... 2-12

Standard Interface Circuit Schematics ................................................................... 2-13

Interface Circuit Schematics (Continued 1) ........................................................................... 2-14

Interface Circuit Schematics (Continued 2) ........................................................................... 2-15

Interface Circuit Schematics (Continued 3) ........................................................................... 2-16

Operational Flowchart ............................................................................................. 2-17

Operational Flowchart (Continued 1) ..................................................................................... 2-18

Operational Flowchart (Continued 2) ..................................................................................... 2-19

3 COMMUNICATIONS ........................................................................................... 3-1

Americas ..................................................................................................................... 3-1

JCM American ......................................................................................................................... 3-1

Europe, Africa, Russia & Middle East ...................................................................... 3-1

JCM Europe GmbH ................................................................................................................. 3-1

UK & Ireland ................................................................................................................ 3-1

JCM Europe (UK Office) .......................................................................................................... 3-1

Asia and Oceania ....................................................................................................... 3-1

JCM Gold (HK) Ltd. .................................................................................................................. 3-1

JAPAN CASH MACHINE CO., LTD. (HQ) ............................................................................... 3-1

4 DISASSEMBLY/REASSEMBLY ......................................................................... 4-1

Tool Requirements ..................................................................................................... 4-1

Pusher Unit Timing Belt Removal ............................................................................. 4-1

iVIZION Standard and Large Cash Box ................................................................................... 4-1

iVIZION HC Cash Box ............................................................................................................. 4-3

Home Position Sensor Board/Home Position Sensor, FFC & Interface

Connector Board Removals ...................................................................................... 4-5

RFID Module & Harness Removals ........................................................................... 4-6

Validation CPU & Controller CPU Board Removals ................................................ 4-6

USB FPC, Power FPC & Interface FPC Cable Removals ........................................ 4-7

Validation Unit Harness Removal ............................................................................. 4-7

Interrupter Board Removal ........................................................................................ 4-8

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

Motor Unit Timing Belt Removal ............................................................................... 4-8

Stacker Motor & Transport Motor Removals ............................................................ 4-8

Bezel Retainer Clips A & B Removal ........................................................................ 4-9

Sensor Transfer Board/CIS FFC/Transmissive Light FFC & Upper UV FPC

Sensor Removals ....................................................................................................... 4-9

Validation Sensor Board Assembly Removal ........................................................ 4-10

Validation Sensor FPC Cable Removals ................................................................ 4-10

CIS/Transmissive Light & Upper UV Sensor Removals ........................................ 4-11

CIS/CIS FPC/Lower UV Sensor & Lower UV FFC Removal .................................. 4-12

Validation Unit Timing Belt Removal ...................................................................... 4-13

Reassembly Cautions .............................................................................................. 4-13

5 WIRING DIAGRAMS ........................................................................................... 5-1

iVIZION System Wiring Diagram ............................................................................... 5-1

6 PERFORMANCE TESTS .................................................................................... 6-1

Download and Installation Workbench Tool Requirements ................................... 6-1

Application Software Installation .............................................................................. 6-1

Driver Installation Procedure .................................................................................... 6-2

JCM Tool Suite Standard Edition Mode .................................................................... 6-3

Software Download Tool Requirements ...................................................................................6-4

Software Download Procedures ............................................................................... 6-4

Download the Upgrade Program ...........................................................................................6-4

Downloading the Program First Time ....................................................................................6-5

Calibration ................................................................................................................... 6-6

When to Calibrate .....................................................................................................................6-6

Calibration Order ...................................................................................................................6-7

Calibration Tool Requirements .................................................................................................6-7

Reference Paper Placement ....................................................................................................6-7

Placing the KS-072/KS-089 Reference Paper .......................................................................6-7

Calibration Procedure ...............................................................................................................6-8

Calibration Only .....................................................................................................................6-8

Calibration Plus Serial Number Writing ................................................................................6-10

Performance Tests .................................................................................................... 6-11

Performance Test Tool Requirement using a PC ................................................................... 6-11

Performance Test Items using a PC ....................................................................................... 6-11

PC Performance Test Preparation ..........................................................................................6-12

Performance Test Procedures ................................................................................................6-12

Any Motor Test .....................................................................................................................6-12

LED Indicator Test ...............................................................................................................6-13

Sensor ON/OFF Test ...........................................................................................................6-13

Banknote Acceptance Test ..................................................................................................6-14

ICB Function Setting (Barcode Coupon) .............................................................................6-14

DIP Switch ON/OFF Test .....................................................................................................6-15

Performance Test Tool Requirement using an External DIP Switch Box ...............................6-16

External DIP Switch Performance Test Procedure Settings ...................................................6-16

Performance Tests with External Switch Procedures .............................................................6-16

iVIZION Utility Tools ................................................................................................. 6-17

ICB/Image Setting Tool Requirements ...................................................................................6-17

ICB/Image Setting Change Preparation .................................................................................6-17

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

CIS Image Tool ...................................................................................................................... 6-17

ICB Function Setting .............................................................................................................. 6-18

Setting ICB Enable/Disable Functions ................................................................................ 6-18

ICB Function Operational Condition ...................................................................................... 6-20

7 EXPLODED VIEWS & PARTS LISTS ................................................................. 7-1

iVIZION Entire Unit View ............................................................................................ 7-1

iVIZION Entire Unit Parts List .................................................................................................. 7-2

iVIZION Validation Unit 1 Exploded View ................................................................. 7-3

iVIZION Validation Unit 1 Parts List ......................................................................................... 7-4

iVIZION Validation Unit 2 Exploded View ................................................................. 7-5

iVIZION Validation Unit 2 Parts List ......................................................................................... 7-6

iVIZION Validation Unit 3 Exploded View ................................................................. 7-7

iVIZION Validation Unit 3 Parts List ......................................................................................... 7-8

iVIZION Transport Unit 1 Exploded View .................................................................. 7-9

iVIZION Transport Unit 1 Parts List ....................................................................................... 7-10

iVIZION Transport Unit 2 Exploded View .................................................................7-11

iVIZION Transport Unit 2 Parts List ....................................................................................... 7-12

iVIZION Transport Unit 3 Exploded View ................................................................ 7-13

iVIZION Transport Unit 3 Parts List ....................................................................................... 7-14

iVIZION Transport Unit 4 Exploded View ................................................................ 7-15

iVIZION Transport Unit 4 Parts List ....................................................................................... 7-16

iVIZION Transport Unit 5 Exploded View ................................................................ 7-17

iVIZION Transport Unit 5 Parts List ....................................................................................... 7-18

iVIZION Transport Unit 6 Exploded View ................................................................ 7-19

iVIZION Transport Unit 6 Parts List ....................................................................................... 7-20

iVIZION SS Version Frame Unit Exploded View ..................................................... 7-21

iVIZION SS Version Frame Unit Parts List ............................................................................. 7-22

iVIZION Cash Box Unit 1 Exploded View ................................................................ 7-23

iVIZION Cash Box Unit 1 Parts List ....................................................................................... 7-24

iVIZION Cash Box Unit 2 Exploded View ................................................................ 7-25

iVIZION Cash Box Unit 2 Parts List ....................................................................................... 7-26

iVIZION Cash Box Unit 3 Exploded View ................................................................ 7-27

iVIZION Cash Box Unit 3 Parts List ....................................................................................... 7-28

iVIZION LD Frame Exploded View ........................................................................... 7-29

iVIZION LD Frame Parts List ................................................................................................. 7-30

iVIZION HC Frame Exploded View .......................................................................... 7-31

iVIZION HC Frame Parts List ................................................................................................. 7-32

iVIZION HC Box Assembly Exploded View ............................................................ 7-33

iVIZION HC Box Assembly Parts List .................................................................................... 7-34

iVIZION HC Box Unit Exploded View ...................................................................... 7-35

iVIZION HC Box Unit Parts List ............................................................................................. 7-36

iVIZION HC Upper Part Exploded View ................................................................... 7-37

iVIZION HC Upper Part Parts List .......................................................................................... 7-38

iVIZION HC Receive Plate Assembly Exploded View ............................................ 7-39

iVIZION HC Receive Plate Assembly Parts List .................................................................... 7-40

iVIZION HC Receive Spring Base Assembly Exploded View ............................... 7-41

iVIZION HC Receive Spring Base Assembly Parts List ......................................................... 7-42

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

iVIZION HC Front Plate Assembly Exploded View ................................................ 7-43

iVIZION HC Front Plate Assembly Parts List .........................................................................7-44

iVIZION HC Pusher Unit Exploded View ................................................................. 7-45

iVIZION HC Pusher Unit Parts List .........................................................................................7-46

iVIZION HC Pusher Assembly 1 Exploded View .................................................... 7-47

iVIZION HC Pusher Assembly 1 Parts List ............................................................................7-48

iVIZION HC Pusher Assembly 2 Exploded View .................................................... 7-49

iVIZION HC Pusher Assembly 2 Parts List ............................................................................7-50

iVIZION Optional Components Exploded Views .................................................... 7-51

iVIZION Optional Components Parts List ..............................................................................7-52

8 INDEX .................................................................................................................. 8-1

A TROUBLESHOOTING ........................................................................................A-1

Introduction .................................................................................................................A-1

Troubleshooting Overview ........................................................................................A-1

Malfunction LED Error Codes ...................................................................................A-1

LED Indication Conditions .........................................................................................A-1

Error, Jam and Reject Code Tables ..........................................................................A-2

LED Error Codes ..................................................................................................................... A-2

Jam Error Codes ..................................................................................................................... A-4

Reject Error Code .................................................................................................................... A-5

Maintenance Equipment ............................................................................................A-6

iVIZION Maintenance Equipment ............................................................................................ A-6

Reference Paper Handling ...................................................................................................... A-6

B GLOSSARY .........................................................................................................B-1

P/N 960-100929R_Rev. 5 {EDP #148849}

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iVIZION® Series Next-Generation Banknote Acceptor Unit Table of Contents

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P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 1-1 iVIZION Unit .......................................................................................... 1-1

Figure 1-2 Precautionary Symbols ......................................................................... 1-2

Figure 1-3 Unacceptable Banknotes ...................................................................... 1-3

Figure 1-4 Reference Paper Handling Precautions ............................................... 1-4

Figure 1-5 iVIZION Component Names ................................................................. 1-5

Figure 1-6 iVIZION Banknote Acceptor SS Unit Outside Dimensions ................. 1-10

Figure 1-7 iVIZION Banknote Acceptor SH Unit Outside Dimensions ................. 1-11

Figure 1-8 iVIZION SS Unit Installation and Maintenance Space

Requirements Diagram ....................................................................... 1-12

Figure 1-9 Maximum Gradient Angle = 50 Degrees ............................................. 1-12

Figure 1-10 iVIZION SH Unit Installation and Maintenance Space

Requirements Diagram ....................................................................... 1-13

Figure 1-11 iVIZION LD Unit Outside Dimensions ................................................. 1-14

Figure 1-12 iVIZION LD Unit with Bezel Outside Dimensions ............................... 1-14

Figure 1-13 iVIZION Standard Cash Box Outside Dimensions .............................. 1-15

Figure 1-14 iVIZION Large Cash Box Outside Dimensions ................................... 1-15

Figure 1-15 iVIZION HC Cash Box Outside Dimensions ....................................... 1-16

Figure 2-1 Interface Harness Installation Location ................................................. 2-1

Figure 2-2 M4 Screws Locations (Left/Right Side) ................................................. 2-1

Figure 2-3 Flat Head Screws Locations (Rear Side) .............................................. 2-1

Figure 2-4 Cable Interconnection ........................................................................... 2-2

Figure 2-5 Lock Size .............................................................................................. 2-2

Figure 2-6 Unlock Rotation Direction ..................................................................... 2-2

Figure 2-7 Key Cap Installation .............................................................................. 2-2

Figure 2-8 Retrieving Banknote ........................................................................... 2-10

Figure 2-9 Open the Upper Guides ...................................................................... 2-10

Figure 2-10 Retrieving Cash Box Banknote Jam ................................................... 2-10

Figure 2-11 Interface Harness Installation Location ............................................... 2-11

Figure 2-12 M3 Screws Locations .......................................................................... 2-11

Figure 2-13 iVIZION Sensor Cleaning Locations ................................................... 2-12

Figure 2-14 iVIZION USB Circuit Interface Schematic Diagram ............................ 2-13

Figure 2-15 iVIZION Photo-Coupler Circuit Interface Schematic Diagram ............ 2-13

Figure 2-16 iVIZION RS232C Circuit Interface Schematic Diagram ...................... 2-14

Figure 2-17 iVIZION ccTalk Circuit Interface Schematic Diagram ......................... 2-14

Figure 2-18 iVIZION TTL Circuit Interface Schematic Diagram ............................. 2-15

Figure 2-19 iVIZION LED Circuit Interface Schematic Diagram ............................ 2-16

Figure 2-20 iVIZION SS/LD Banknote Acceptor Operational Flowchart

(Initializing) .......................................................................................... 2-17

Figure 2-21 iVIZION SS Banknote Acceptor Operational Flowchart

(Part 1 - Validating) ............................................................................. 2-18

Figure 2-22 iVIZION LD Banknote Acceptor Operational Flowchart

(Part 2 - Validating) ............................................................................. 2-19

P/N 960-100929R_Rev. 5 {EDP #148849}

vii

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 4-1 Pusher Mechanism Screws Removal ................................................... 4-1

Figure 4-2 Pusher Mechanism Removal ................................................................ 4-1

Figure 4-3 Pusher Mechanism Cover Removal ...................................................... 4-2

Figure 4-4 Stacker Guide Removal ........................................................................ 4-2

Figure 4-5 Stacker Guide Reassembly ................................................................... 4-2

Figure 4-6 Right Frame Outer “R” Removal ........................................................... 4-2

Figure 4-7 Left Frame Outer “L” Removal .............................................................. 4-3

Figure 4-8 Timing Belt Removal ............................................................................. 4-3

Figure 4-9 Pusher Mechanism Removal ................................................................ 4-3

Figure 4-10 HC Box Stacker Base Removal ............................................................ 4-3

Figure 4-11 Pusher Guide Removal ......................................................................... 4-4

Figure 4-12 Stacker Guide Removal ........................................................................ 4-4

Figure 4-13 Stacker Guide Reassembly ................................................................... 4-4

Figure 4-14 Outer Guide R Removal 1 ..................................................................... 4-4

Figure 4-15 Outer Guide R Removal 2 ..................................................................... 4-4

Figure 4-16 Outer Guide L Removal 1 ..................................................................... 4-5

Figure 4-17 Outer Guide L Removal 2 ..................................................................... 4-5

Figure 4-18 Timing Belt Removal ............................................................................. 4-5

Figure 4-19 TR Bottom Cover Removal ................................................................... 4-5

Figure 4-20 TR Side Cover “A” Removal .................................................................. 4-6

Figure 4-21 Home Position Sensor Board, Home Position Sensor FFC Assembly

 and Interface Connector Board Removals ............................................. 4-6

Figure 4-22 RFID Module & Harness Removal ........................................................ 4-6

Figure 4-23 CPU Board Module Removal ................................................................ 4-6

Figure 4-24 Extension Memory Board Removal ....................................................... 4-7

Figure 4-25 Validation CPU Board and Control CPU Board Removal ...................... 4-7

Figure 4-26 Motor Module Removal ......................................................................... 4-7

Figure 4-27 USB FPC, Power FPC & Interface FPC Cable Removal ....................... 4-7

Figure 4-28 Validation Unit Harness Removal ......................................................... 4-8

Figure 4-29 Interrupter Board Removal .................................................................... 4-8

Figure 4-30 Timing Belt Removal ............................................................................. 4-8

Figure 4-31 Timing Belt Reassembly Path ............................................................... 4-8

Figure 4-32 Stacker & Transport Motor Removal ..................................................... 4-9

Figure 4-33 Bezel Retainer Chips A&B Removal ..................................................... 4-9

Figure 4-34 Upper Cover Removal ........................................................................... 4-9

Figure 4-35 Sensor Transfer Board Assembly, CIS FFC, Transmissive Light &

Upper UV FPC Cable Removal.............................................................. 4-9

Figure 4-36 iVIZION Head Cover A Removal ......................................................... 4-10

Figure 4-37 Validation Sensor Board Assembly Removal....................................... 4-10

Figure 4-38 Validation Sensor FPC Removal ......................................................... 4-10

Figure 4-39 Validation Sensor FPC Reassembly ................................................... 4-11

Figure 4-40 Upper Validation Part Removal ........................................................... 4-11

Figure 4-41 iVIZION Head BG85B Removal .......................................................... 4-11

Figure 4-42 CIS, Transmissive Light & Upper UV Sensor Removal ....................... 4-12

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 4-43 iVIZION BG 85A HEAD Removal ........................................................4-12

Figure 4-44 Lower Validation Part Removal ...........................................................4-12

Figure 4-45 CIS, CIS FPC, Lower UV Sensor & Lower UV FFC Removal ..............4-13

Figure 4-46 Timing Belt Removal ...........................................................................4-13

Figure 4-47 Timing Belt Replacement ....................................................................4-13

Figure 4-48 Upper/Lower UV Sensors Location .....................................................4-13

Figure 5-1 iVIZION System Wiring Diagram ...........................................................5-1

Figure 6-1 Tool and Harness Connections .............................................................6-1

Figure 6-2 USB Cable Type Requirement ..............................................................6-1

Figure 6-3 Setup.exe File Location .........................................................................6-1

Figure 6-4 Install Shield Wizard Screen ..................................................................6-1

Figure 6-5 Customer Information Screen ................................................................6-2

Figure 6-6 Destination Folder Screen .....................................................................6-2

Figure 6-7 Current Settings Confirmation ...............................................................6-2

Figure 6-8 Installation Completion Screen ..............................................................6-2

Figure 6-9 Hardware Update Wizard Screen 1 .......................................................6-2

Figure 6-10 Hardware Update Wizard Screen 2 .......................................................6-3

Figure 6-11 Hardware Update Wizard Screen 3 .......................................................6-3

Figure 6-12 Hardware Update Wizard Screen 4 .......................................................6-3

Figure 6-13 Normal Mode Selection .........................................................................6-3

Figure 6-14 Test Mode Selection ..............................................................................6-3

Figure 6-15 Required Software Download Tools ......................................................6-4

Figure 6-16 DIP Switches All OFF ............................................................................6-4

Figure 6-17 JCM Tool Suite Standard Edition Screen ............................................. 6-4

Figure 6-18 JCM Tool Suite Standard Edition Screen Pull-Down Menu .................. 6-4

Figure 6-19 Browse Screen Button Location ............................................................6-4

Figure 6-20 iVIZION Software Program Selection ................................................... 6-5

Figure 6-21 Download Progress Screen 1 ................................................................6-5

Figure 6-22 Download Completed Screen 1 .............................................................6-5

Figure 6-23 DIP Switches 6, 7, & 8 ON ....................................................................6-5

Figure 6-24 JCM Tool Suite Standard Edition Screen 2 ............................................6-5

Figure 6-25 JCM Tool Suite Standard Edition Screen Pull-Down Menu 2.................6-6

Figure 6-26 Browse Screen Button Location ............................................................6-6

Figure 6-27 iVIZION Software Program Selection ....................................................6-6

Figure 6-28 Download Progress Screen 2 ................................................................6-6

Figure 6-29 Download Completed Screen 2 .............................................................6-6

Figure 6-30 Remote Calibration Tools Required ......................................................6-7

Figure 6-31 KS-072/KS-089 Reference Paper .........................................................6-7

Figure 6-32 Reference Paper Setting 1 ....................................................................6-7

Figure 6-33 Reference Paper Setting 2 ....................................................................6-8

Figure 6-34 DIP Switch #8 ON ..................................................................................6-8

Figure 6-35 JCM Tool Suite Standard Edition Screen 3 ............................................6-8

Figure 6-36 iVIZION Calibration Ver.X.XX Screen ...................................................6-8

Figure 6-37 Feed-Out Calibration Proceeding Screen...............................................6-8

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 6-38 Calibration Information Screen 1 ........................................................... 6-8

Figure 6-39 Calibration Information Screen 2 ........................................................... 6-9

Figure 6-40 Pusher Plate Release Location ............................................................. 6-9

Figure 6-41 Cardboard Setting Location .................................................................. 6-9

Figure 6-42 Exit Calibration Proceeding Screen ...................................................... 6-9

Figure 6-43 Calibration Information Screen 3 ........................................................... 6-9

Figure 6-44 UV Calibration Proceeding Screen ....................................................... 6-9

Figure 6-45 Calibration Information Screen 4 ........................................................... 6-9

Figure 6-46 Calibration Information Screen 5 ......................................................... 6-10

Figure 6-47 CIS Calibration Proceeding Screen .................................................... 6-10

Figure 6-48 Calibration Information Screen 6 ......................................................... 6-10

Figure 6-49 Calibration Value Writing Screen ........................................................ 6-10

Figure 6-50 Calibration Complete Screen .............................................................. 6-10

Figure 6-51 iVIZION Calibration Service Suite Edition Screen................................ 6-10

Figure 6-52 Setting Manufacture No. Screen ......................................................... 6-11

Figure 6-53 Calibration Value Writing Screen ........................................................ 6-11

Figure 6-54 Adjustment Info Screen ....................................................................... 6-11

Figure 6-55 PC Performance Test Tools Required ................................................ 6-11

Figure 6-56 DIP Switch #8 Set ON ......................................................................... 6-12

Figure 6-57 JCM Tool Suite Standard Edition Screen............................................. 6-12

Figure 6-58 iVIZION Test Item VerX.XX Screen .................................................... 6-12

Figure 6-59 Start, Stop & Exit Screen Button ......................................................... 6-12

Figure 6-60 Transport Motor Normal Forward Test Screen .................................... 6-13

Figure 6-61 LED Indicator Test Screen .................................................................. 6-13

Figure 6-62 Sensor ON/OFF Test Screen .............................................................. 6-13

Figure 6-63 Denomination Indication Location ....................................................... 6-14

Figure 6-64 ICB Function Test Screen ................................................................... 6-14

Figure 6-65 DIP Switch ON/OFF Test Screen 1 ..................................................... 6-15

Figure 6-66 DIP Switch ON/OFF Test Screen 2 ..................................................... 6-15

Figure 6-67 Calibration Tool Requirements ............................................................ 6-16

Figure 6-68 ICB Setting Tool Requirements ........................................................... 6-17

Figure 6-69 JCM Tool Suite Standard Edition ........................................................ 6-17

Figure 6-70 iVIZION Utility Tool Version X.XX for Suite Edition Screen 1 .............. 6-17

Figure 6-71 Empty CIS IMAGE Screen .................................................................. 6-17

Figure 6-72 Last Acceptance CIS IMAGE Screen .................................................. 6-18

Figure 6-73 iVIZION Utility Tool Version X.XX for Suite Edition Screen 2 ............. 6-18

Figure 6-74 ICB Function Screen ........................................................................... 6-18

Figure 6-75 Enable Setting Completion .................................................................. 6-18

Figure 6-76 Disable Setting Completion ................................................................. 6-19

Figure 6-77 ICB Current Status Screen .................................................................. 6-19

Figure 6-78 Machine Number Setting ..................................................................... 6-19

Figure 6-79 Machine Number Setting Completion ................................................. 6-19

Figure 6-80 Machine Number Indication ................................................................ 6-19

Figure 6-81 Inhibit Screen Button Location ............................................................ 6-19

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iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 6-82 Inhibit Setting Completion ....................................................................6-20

Figure 6-83 ICB System Status Indication ..............................................................6-20

Figure 7-1 iVIZION Entire Unit View .......................................................................7-1

Figure 7-2 iVIZION Validation Unit 1 Exploded View ..............................................7-3

Figure 7-3 iVIZION Validation Unit 2 Exploded View ..............................................7-5

Figure 7-4 iVIZION Validation Unit 3 Exploded View ..............................................7-7

Figure 7-5 iVIZION Transport Unit 1 Exploded View ..............................................7-9

Figure 7-6 iVIZION Transport Unit 2 Exploded View ............................................7-11

Figure 7-7 iVIZION Transport Unit 3 Exploded View ............................................7-13

Figure 7-8 iVIZION Transport Unit 4 Exploded View ............................................7-15

Figure 7-9 iVIZION Transport Unit 5 Exploded View ............................................7-17

Figure 7-10 iVIZION Transport Unit 6 Exploded View ............................................7-19

Figure 7-11 iVIZION SS Version Frame Unit Exploded View .................................7-21

Figure 7-12 iVIZION Cash Box Unit 1 Exploded View ............................................7-23

Figure 7-13 iVIZION Cash Box Unit 2 Exploded View ............................................7-25

Figure 7-14 iVIZION Cash Box Unit 3 Exploded View ............................................7-27

Figure 7-15 iVIZION LD Version Frame Exploded View .........................................7-29

Figure 7-16 iVIZION HC Frame Exploded View .....................................................7-31

Figure 7-17 iVIZION HC Box Assembly Exploded View .........................................7-33

Figure 7-18 iVIZION HC Box Unit Exploded View ..................................................7-35

Figure 7-19 iVIZION HC Upper Part Exploded View ..............................................7-37

Figure 7-20 iVIZION HC Receive Plate Assembly Exploded View .........................7-39

Figure 7-21 iVIZION HC Receive Spring Base Assembly Exploded View ..............7-41

Figure 7-22 iVIZION HC Front Plate Assembly Exploded View ..............................7-43

Figure 7-23 iVIZION HC Pusher Unit Assembly Exploded View .............................7-45

Figure 7-24 iVIZION HC Pusher Assembly 1 Exploded View .................................7-47

Figure 7-25 iVIZION HC Pusher Assembly 2 Exploded View .................................7-49

Figure 7-26 iVIZION Optional Components Exploded Views .................................7-51

Figure A-1 Additional Maintenance Equipment Requirements ............................... A-6

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THIS PAGE INTENTIONALLY LEFT BLANK

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Tables

Page

Table 1-1 iVIZION Model Number Specifications ................................................. 1-2

Table 1-2 iVIZION Type Number Specifications ................................................... 1-2

Table 1-3 iVIZION Software Number Specifications ............................................. 1-2

Table 1-4 iVIZION SS/SH Technical Specifications .............................................. 1-6

Table 1-5 iVIZION SS/SH Environmental Specifications ...................................... 1-7

Table 1-6 iVIZION SS/SH Electrical Specifications .............................................. 1-7

Table 1-7 iVIZION SS Structural Specifications .................................................... 1-7

Table 1-8 iVIZION LD Technical Specifications .................................................... 1-8

Table 1-9 iVIZION LD Environmental Specifications ............................................ 1-9

Table 1-10 iVIZION LD Electrical Specifications ..................................................... 1-9

Table 1-11 iVIZION LD Structural Specifications .................................................... 1-9

Table 2-1 Denomination INHIBIT DIP Switch Settings ......................................... 2-3

Table 2-2 JCM Private Line DIP Switch Setting .................................................... 2-3

Table 2-3 Software DIP Switch Settings ............................................................... 2-3

Table 2-4 Serial Communications DIP Switch Settings ........................................ 2-3

Table 2-5 LED Error Pattern Indications ............................................................... 2-3

Table 2-6 iVIZION SS/LD USB Connection Pin Assignments .............................. 2-4

Table 2-7 iVIZION SS/LD Photo-Coupler Connector Pin Assignments ................ 2-5

Table 2-8 iVIZION SS/LD RS232C Connector Pin Assignments .......................... 2-6

Table 2-9 iVIZION SS/LD ccTalk Connector Pin Assignments ............................. 2-7

Table 2-10 iVIZION SS/LD TTL Connector Pin Assignments ................................. 2-8

Table 2-11 iVIZION SS/LD Bezel JPL (CN7) Connection Pin Assignments ........... 2-9

Table 2-12 iVIZION Sensor Cleaning Location Types .......................................... 2-12

Table 6-1 iVIZION Sensor Calibration Order ........................................................ 6-7

Table 6-2 PC Performance Test Items ............................................................... 6-11

Table 6-3 LED Indications for each condition ..................................................... 6-13

Table 6-4 Sensor Actions and Conditions ........................................................... 6-14

Table 6-5 Denomination Valuation List ............................................................... 6-14

Table 6-6 Performance Test DIP Switch Settings ............................................... 6-16

Table 6-7 ICB Setting Function Operational Condition ....................................... 6-20

Table 7-1 iVIZION Entire Unit Parts List ............................................................... 7-2

Table 7-2 iVIZION Validation Unit 1 Parts List ...................................................... 7-4

Table 7-3 iVIZION Validation Unit 2 Parts List ...................................................... 7-6

Table 7-4 iVIZION Validation Unit 3 Parts List ...................................................... 7-8

Table 7-5 iVIZION Transport Unit 1 Parts List .................................................... 7-10

Table 7-6 iVIZION Transport Unit 2 Parts List .................................................... 7-12

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iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Tables

Page

Table 7-7 iVIZION Transport Unit 3 Parts List ..................................................... 7-14

Table 7-8 iVIZION Transport Unit 4 Parts List ..................................................... 7-16

Table 7-9 iVIZION Transport Unit 5 Parts List ..................................................... 7-18

Table 7-10 iVIZION Transport Unit 6 Parts List ..................................................... 7-20

Table 7-11 iVIZION SS Version Frame Unit Parts List .......................................... 7-22

Table 7-12 iVIZION Cash Box Unit 1 Parts List .................................................... 7-24

Table 7-13 iVIZION Cash Box Unit 2 Parts List .................................................... 7-26

Table 7-14 iVIZION Cash Box Unit 3 Parts List .................................................... 7-28

Table 7-15 iVIZION LD Frame Parts List .............................................................. 7-30

Table 7-16 iVIZION HC Frame Parts List .............................................................. 7-32

Table 7-17 iVIZION HC Box Assembly Parts List ................................................. 7-34

Table 7-18 iVIZION HC Box Unit Parts List ........................................................... 7-36

Table 7-19 iVIZION Upper Part Parts List ............................................................. 7-38

Table 7-20 iVIZION HC Receive Plate Assembly Parts List ................................. 7-40

Table 7-21 iVIZION HC Receive Spring Base Assembly Parts List ...................... 7-42

Table 7-22 iVIZION HC Front Plate Assembly Parts List ...................................... 7-44

Table 7-23 iVIZION HC Pusher Unit Parts List ..................................................... 7-46

Table 7-24 iVIZION HC Pusher Assembly 1 Parts List ......................................... 7-48

Table 7-25 iVIZION HC Pusher Assembly 2 Parts List ......................................... 7-50

Table 7-26 iVIZION Optional Components Parts List ............................................ 7-52

Table A-1 LED Code Condition .............................................................................A-1

Table A-2 LED Error Codes ...................................................................................A-2

Table A-3 Jam LED Flash Error Codes .................................................................A-4

Table A-4 LED Reject Codes .................................................................................A-5

Table A-5 Additional Maintenance Equipment Parts List .......................................A-6

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 1

1 GENERAL INFORMATION

Description

This section provides a general overview of the

 iVIZION

®

Series Next-Generation Banknote

Acceptor pictured in Figure 1-1. This section is

designed to help the user navigate through this guide with ease. It includes the following information:

iVIZION

®

Units

Product Descriptions

User Cautions

Primary Features

Component Names

Specifications

Unit Dimensions

Technical Contact Information

iVIZION Units

The following conventions are used throughout this manual to simplify navigation and device

 operation:

Safety Instructions need to be observed in order to protect the operators and equipment; there are identified with Bold text and the following pictographs:

Special Notes affect the use of the Banknote

Acceptor; these are identified with italic text and the following pictograph:

Steps requiring the operator to perform specific actions; these are identified with sequential numbers

(1., 2., 3., etc).

LD Specification

P/N 960-100929R_Rev. 5 {EDP #148849}

SS Specification

Figure 1-1 iVIZION Unit

1 - 1

SH Specification

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1

N o

iVIZION® Series Next-Generation Banknote Acceptor Unit

Model Descriptions

Table 1-1 lists the product model number

 descriptions.

Table 1-1 iVIZION Model Number Specifications

Model: iVIZION - * * * - * *

N o

(1)(2)(3) (4)

(1)

(2)

(3)

(4)

Validation Head

1: Standard

2 - 9: Reserved

CPU Board (Memory)

0: Standard

1 - 9: Reserved

Transport Unit Type

0: Standard

1: SH Specification

2 - 9: Reserved

Stacker Type

SS: Security Stacker Down

SH: Stacker Horizontal

LD: Less Down (No Stacker)

Type Descriptions

Table 1-2 lists the product type number

 descriptions.

Table 1-2 iVIZION Type Number Specifications

N o

(a)

Type: * * * - 00 - * * * * *

N o

(a)(b)(c) (d) (e)(f)(g)(h)(i)

Box Capacity

*

5: 500 notes (New Banknote)

9: 900 notes (New Banknote)

U: 3000 notes (Street Grade Banknote)

0: No Cash Box

(b) Box Type

0: Standard

(c) Box Handle

0: Standard

(d) Transport Unit Type

00: Standard

Bezel (Option)

(e)

0: Without Bezel

1: With LED Bezel (UBA Standard 85)

(f)

ICB (RFID Type)

0: None

1: ICB-Compliant (Standard) (for SS/SH Version Only)

Optional Board (Memory)

(g)

0: Standard Memory (64M Bit)

1: Memory Extension Board (128M bit)

2: Memory Extension Board (192M bit)

(h)

Input/Output Signal Selection

P: Photo-Coupler Isolation (Standard)

R: RS232C

External Harness Type

(d)

0: No Harness

1: Standard Harness (One side cut)

2: Harness (with USB I/F Cable) (One side cut)

3: Harness 2 (with Connector and USB I/F Cable)

4: SS/SH Harness (with USB I/F Cable) (One side cut)

5: SS/SH Harness 2 (with Connector and USB I/F Cable)

6: Harness (with USB I/F Cable and JPL Connector)

(1m one side cut)

*. The number of stacked Notes depends on the Banknote’s condition.

Software Descriptions

Table 1-3 lists the product software number

descriptions.

Table 1-3 iVIZION Software Number Specifications

N o

Software: iVIZION-* * *-* * * * * - * * * - V *.* *

N o

(A) (B) (C) (D) (E)

(A) Software Model Name

(B) Denomination (Country Code)

(C) Interface Protocol Name

Precautions

General Information

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

The Figure 1-2 symbols are defined as follows:

1. (

Type 1

) Do not insert a torn, folded, or wet

Banknote; it may cause a jam inside the unit.

2. (

Type 2

) Do not expose the unit to water. The unit contains several precision electronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit.

3. (

Type 3

) Do not install the unit in a dusty

 environment. Dust may affect/degrade the

 sensor’s performance.

User Cautions

Careful measures were taken in the design of this product to ensure its quality; however, the following cautions pertain to all users and should be

 followed for safe operation.

Installation Cautions

The Installation Cautions are defined as follows:

1. Do not allow the unit to endure or operate at a high temperature, in high humidity and/or dusty environment.

2. Do not install the unit in an area with excessive vibration or shock present.

3. Unit is not designed for outside installation. Be sure that the host machine contains enough protection to avoid wet or dusty conditions when installing in either an indoor or open-air space.

4. Avoid exposing the unit to direct sunlight/incandescent lamp illumination with a gradient angle of 15 degrees or more, and illumination index of

3,000 Lux or less.

5. Ensure that the host machine is designed for daily operational access for maintenance and/or clearing a Banknote Jam.

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General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Mounting, Dismounting & Transportation

1. Be sure to turn the Power OFF before mounting or removing the Unit from its permanent location.

Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit.

reassembling disassembled Unit Part, ensure that the each part is properly replaced in its correct original location.

3. Be sure to carry the Unit by both hands when transporting it. Holding the Unit by one hand may cause personal injury if the Unit accidently becomes disassembled and drops away.

4. Be careful not to use excessive outside pressure on the Unit, or subject it to excessive vibration during transportation.

Preventive Maintenance

1. Be sure to turn the Power OFF on the Unit before beginning a maintenance procedure. The equipment can produce abnormal operating signals while in maintenance mode that may cause personal injury.

2. If the Validator Section is dirty due to dust, foreign objects or other such debris adhering to it,

Banknote acceptance rates will degrade. Clean the Unit once a month to keep its performance stable.

3. Use a soft, lint-free cloth, cotton swab or a compressed air spray to clean dust and debris from the

Banknote path.

Caution: DO NOT use any alcohol, solvents, scouring agents or citrus based cleaners that can damage the plastic surfaces of the device when cleaning it.

4. Do not disassemble the Unit incorrectly or redesign it in any way. Unauthorized use by inadequately trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty.

5. When the Unit is exposed to liquid such as water, wipe with a micro fiber cloth to dry the wet areas immediately. Remaining liquids may affect and degrade the Sensors and the Validation

Section’s performance.

Caution: Make Interface Harness connections to the Host Machine shorter than 9.84 Feet (3 Meters) in length. Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or short circuit possibilities that could cause damage to the Unit.

WARNING: This Unit is designed for use with a Current limiting

Power Source! Design the Host

Cabinet space to meet all local related safety standards.

Banknote Fitness Requirements

The following Banknote types may not validate correctly, or can cause a Banknote jam and/or damage to the Unit’s Transport path. Banknotes exhibiting the conditions listed below and illustrated in

Figure 1-3 should be avoided:

Torn

Having excessive folds

Dirty

Wet

Having excessive wrinkle

Adhering foreign objects and/or oil

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknotes

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Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit

Reference Paper Use Precautions

When calibration, using the

KS-072/KS-089

Reference Paper, is complete, protect the Reference

Paper by handling as follows:

Ensure that the Reference Paper Carrier is kept in an upright position following use

(See Figure 1-4 a) or, replace it into its

protective Shipping Carton when calibration is

complete (See Figure 1-4 b).

KS-072/KS-089

Reference

Paper a

General Information b

KS-072/KS-089

Reference Paper

Shipping Carton

Figure 1-4 Reference Paper Handling Precautions

Do not lay the Reference Paper Carrier down on any irregular surface, otherwise the

Reference Paper may become wrinkled making it useless for future calibration use.

ALWAYS return each Reference Paper into its protective Shipping Carton following each use.

Primary Features

The iVIZION

®

Series of Banknote Acceptor

 contains the following primary features:

Easily swappable single Validation Head for inventory and maintenance efficiency.

CIS technology allowing 100% scanning of document details and fine line imagery.

RFID Intelligent Cash Box with lockable

Frame Unit, and designed for one-hand removal without the need to use a Button or

Lever to release the Cash Box.

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General Information iVIZION® Series Next-Generation Banknote Acceptor Unit

Component Names

Figure 1-5 illustrates the iVIZON

®

component names and locations.

H

U

I

Section 1

W

V

LD Frame

S

C

R

N

O

J

K

M

L

B

A

D

E

F

Q

G

P

HC Cash Box and Frame

T

A. Acceptor Unit

B. Front Upper Guide Access Lever

(Acceptor Unit)

C. Bezel (Option)

D. Interface Connector

E. Rear Upper Guide Access Lever

(Transport Unit)

F. Transport Unit

G. Frame Housing (SS Specification)

H. DIP Switch Block

(Denomination INHIBIT)

I. DIP Switch Block

(JCM Custom Private Line)

J. Acceptor Unit Release Pushbutton

K. Status LED

(4 Colors: Red/Yellow/Green & Blue)

L. Front Panel Bezel JPL Connector

M. Transport Unit Release Lever

N. Power ON LED

(Green)

O. USB (Mini-B) Software Download/Calibration

& Maintenance Connector

P. Cash Box

Q. Stack Volume Indicator Window

R. Cash Box Window - confirms the last stacked

Banknote Denomination Value

S. Lock Installation Hole

(user provided)

T. Pusher Lever - manually moves the Pusher

Plate down

(Activate lever to confirm the denom-

 ination value through Cash Box Windows “R”)

U. Frame Housing

(LD Specification)

V. Frame Housing

(SH Specification)

W. HC Cash Box Assembly

Figure 1-5 iVIZION Component Names

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© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Specifications (iVIZION SS/SH Specifications)

Technical Specifications

Table 1-4 iVIZION SS/SH Technical Specifications

Acceptance Rate

Banknote Types Accepted:

Barcode Coupon

Insertion Direction:

Processing Speed:

Validation Method:

Diagnostic Indicators:

Escrow:

Cash Box Type

Interface

††

:

Fraud Detection:

:

*

:

:

Cash Box Capacity

**

:

98% or greater

The following Banknote types are excluded: a) Banknotes with unclear graphics b) Double (dual) notes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or a printing displacement f) Returned Banknotes because of incorrect or failed insertion.

Long edge: SS: 110-170 mm (4.33-6.69 in.)

SH: 110-177 mm (4.33-6.96 in.)

Short edge: 60-85 mm (2.36-3.35 in.).

Standard Specification a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.) c) Wide Bar: Narrow Bar = 3:1 d) Characters: 18 Characters e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and bottom of the Coupon’s exact center) f) Print Width: Wider than 10mm (0.39 in.).

Refer to the specific Country’s Software Information Sheet.

Approximately 2 seconds from Banknote insertion to Vend signal output.

Approximately 3 seconds from Banknote insertion to completion of the stacking operation.

Optical

Power LED, Status LED, Bezel LED (Optional)

1 Note

Secure Cash Box

Intelligent Cash Box (available with RFID Specification)

SS: Standard 500 Banknotes / Large 900 Banknotes

SH: HC Cash Box: 3000 Banknotes

Equipped

USB Interface: USB Specification Rev.2.0

Serial Interface: Photo-Coupler Isolation

Serial Interface: RS232C Communication Protocol.

*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.

†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.

‡. User supplied installed Locks (including the attached Plate, Lock and Key).

**.The number of Notes stacked depends on the Banknote’s condition.

††.The Interface Harness connecting to the Host should be less than 3m.

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General Information iVIZION® Series Next-Generation Banknote Acceptor Unit

Environmental Specifications

Table 1-5 iVIZION SS/SH Environmental Specifications

Operating Temperature:

Storage Temperature:

5º C to +50º C (41º F to 122º F)

-20º C to +70º C (-4º F to 158º F)

Relative Operating Humidity: 15% to 85% RH (non-condensed)

Relative Storage Humidity: 15% to 85% RH (non-condensed)

Installation: Indoors Only

[RH%]

Hydrothermal Condition Table

35°C/85%

50°C/40%

Allowable Operating

Temperature and

Humidity Range

Section 1

[°C]

Electrical Specifications

Table 1-6 iVIZION SS/SH Electrical Specifications

Supply Voltage:

Current Consumption:

12V DC (-5%) to 24V DC (+10%) [NOTE: Use a Current Source Limiting

Power Supply]

Standby: 24V DC = 0.2A, 12V DC = 0.2A

Operation: 24V DC = 1.3A, 12V DC = 2.3A

Maximum: 24V DC = 3.2A, 12V DC = 3.0A

Structural Specifications

Table 1-7 iVIZION SS Structural Specifications

Weight Empty:

Mounting:

Outside Dimensions:

SS: Approximately 4.1kg (9.04 lbs)

SH: Approximately 7.6kg (16.75 lbs) (with HC Cash Box)

Horizontal (Maximum gradient limitation within 50 degrees;

See Figure 1-9 on page 1-12)

Refer to “iVIZION Banknote Acceptor SS Unit Outside Dimensions” on

page 1-10 and “iVIZION Banknote Acceptor SH Unit Outside Dimensions” on page 1-11 of this document.

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Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Specifications (iVIZION LD Specifications)

Technical Specifications

Table 1-8 iVIZION LD Technical Specifications

Acceptance Rate

Barcode Coupon

Insertion Direction:

Processing Speed:

Validation Method:

Diagnostic Indicators:

Escrow:

Fraud Detection:

Interface

:

*

:

:

Banknote Types Accepted:

98% or greater

The following Banknote types are excluded: a) Banknotes with unclear graphics b) Double (dual) notes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or a printing displacement f) Returned Banknotes because of incorrect or failed insertion.

Long edge: 110-170 mm (4.33-6.69 in.)

Short edge: 60-85 mm (2.36-3.35 in.).

Standard Specification a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.) c) Wide Bar: Narrow Bar = 3:1 d) Characters: 18 Characters e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and bottom of the Coupon’s exact center) f) Print Width: Wider than 10mm (0.39 in.).

Refer to the specific Country’s Software Information Sheet.

Approximately 2 seconds from Banknote insertion to Vend signal output.

Optical

Power LED, Status LED, Bezel LED (Optional)

1 Note

Equipped

USB Interface: USB Specification Rev.2.0

Serial Interface: Photo-Coupler Isolation

Serial Interface: RS232C Communication Protocol.

*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.

†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.

‡. The Interface Harness connecting to the Host should be less than 3m.

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© 2014, JAPAN CASH MACHINE CO., LTD.

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit

Environmental Specifications

Table 1-9 iVIZION LD Environmental Specifications

Operating Temperature:

Storage Temperature:

5º C to +50º C (41º F to 122º F)

-20º C to +70º C (-4º F to 158º F)

Relative Operating Humidity: 15% to 85% RH (non-condensed)

Relative Storage Humidity: 15% to 85% RH (non-condensed)

Installation: Indoors Only

[RH%]

Hydrothermal Condition Table

35°C/85%

50°C/40%

Allowable Operating

Temperature and

Humidity Range

Section 1

[°C]

Electrical Specifications

Table 1-10 iVIZION LD Electrical Specifications

Supply Voltage:

Current Consumption:

12V DC (-5%) to 24V DC (+10%) [NOTE: Use a Current Source Limiting

Power Supply]

Standby: 24V DC = 0.2A, 12V DC = 0.2A

Operation: 24V DC = 1.3A, 12V DC = 2.3A

Maximum: 24V DC = 3.2A, 12V DC = 3.0A

Structural Specifications

Table 1-11 iVIZION LD Structural Specifications

Weight Empty:

Mounting:

Outside Dimensions:

Approximately 2.3kg (5.07 lbs)

Horizontal (Maximum gradient limitation within 50 degrees;

See Figure 1-9 on page 1-12)

Refer to “iVIZION LD Unit Outside Dimensions” on page 1-14 of this doc-

ument.

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 9

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION SS Entire Unit Outside Dimensions

Figure 1-6 illustrates the iVIZION SS entire Unit outside dimensions.

General Information

NOTE: All Dimensions are in Millimeters

Figure 1-6 iVIZION Banknote Acceptor SS Unit Outside Dimensions

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 0

© 2014, JAPAN CASH MACHINE CO., LTD.

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION SH Entire Unit Outside Dimensions

Figure 1-7 illustrates the iVIZION SH entire Unit outside dimensions.

Section 1

NOTE: All Dimensions are in Millimeters

Figure 1-7 iVIZION Banknote Acceptor SH Unit Outside Dimensions

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION SS/SH Installation/Maintenance Space Requirements

Figure 1-8 illustrates the iVIZION

®

SS installation and maintenance space requirements.

General Information

NOTE: All Dimensions are in Millimeters

Figure 1-8 iVIZION SS Unit Installation and Maintenance Space Requirements Diagram

NOTE: If a maintenance space clearance

® area is unavailable, the iVIZION will need to be dismounted when

SS Unit maintenance procedures are to be performed.

Caution: When installing the iVIZION SS

Unit into a Host Machine, do not mount it tilted downward more than 50 degrees from a Horizontal position

(See Figure 1-9).

Maximum Angle

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 2

Figure 1-9 Maximum Gradient Angle = 50 Degrees

© 2014, JAPAN CASH MACHINE CO., LTD.

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-10 illustrates the iVIZION

®

SH installation and maintenance space requirements.

57.3

134.2

NOTE: All Dimensions are in Millimeters

85.5º

58

.8

º

234.2

72.2

Figure 1-10 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

NOTE: The Cash Box is hanging on the

Unit. Be careful that the Cash Box does

NOT touch the Host Machine and be sure that there is enough space under the Cash

Box to be seated/removed properly.

Caution: When installing the iVIZION SH

Unit into a Host Machine, do not mount it tilted downward more than

±

5 degrees from a Horizontal position.

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION LD Specification Unit Dimensions

Figure 1-11 illustrates the iVIZION

®

LD Unit Outside Dimensions.

General Information

NOTE: All Dimensions are in Millimeters

Figure 1-11 iVIZION LD Unit Outside Dimensions

Figure 1-12 illustrates the iVIZION

®

LD Unit with Bezel Outside Dimensions.

NOTE: All Dimensions are in Millimeters

Figure 1-12 iVIZION LD Unit with Bezel Outside Dimensions

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 4

© 2014, JAPAN CASH MACHINE CO., LTD.

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit

Various Cash Box Unit Dimensions

Standard Cash Box Outside Dimensions

Figure 1-13 illustrates the iVIZION

®

Standard Cash Box Outside Dimensions.

Section 1

NOTE: All Dimensions are in Millimeters

Figure 1-13 iVIZION Standard Cash Box Outside Dimensions

Large Cash Box Outside Dimensions

Figure 1-14 illustrates the iVIZION

®

Large Cash Box Outside Dimensions .

NOTE: All Dimensions are in Millimeters

Figure 1-14 iVIZION Large Cash Box Outside Dimensions

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit

HC Cash Box Outside Dimensions

Figure 1-15 illustrates the iVIZION

®

HC Cash Box Outside Dimensions .

General Information

NOTE: All Dimensions are in Millimeters

Figure 1-15 iVIZION HC Cash Box Outside Dimensions

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 6

© 2014, JAPAN CASH MACHINE CO., LTD.

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit

Technical Contact Information

Americas

JCM A

MERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: [email protected]

Europe, Africa, Russia & Middle East

JCM E

UROPE

G

MB

H

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Muendelheimer Weg 60

D-40472 Duesseldorf Germany

E-mail: [email protected]

UK & Ireland

JCM E

UROPE

(UK O

FFICE

)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: [email protected]

Section 1

Asia and Oceania

JCM G

OLD

(HK) L

TD

.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: [email protected]

JAPAN CASH MACHINE CO., LTD. (HQ)

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035

JAPAN

E-mail: [email protected]

All of these Websites are available via:

 http://www.jcmglobal.com

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100929R_Rev. 5 {EDP #148849}

1 - 1 8

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 2

2 INSTALLATION

This section provides installation and operating instructions for the iVIZION ® Series Next-Generation Banknote Acceptor Unit. The information within contains the following features:

Installation Process

DIP Switch Configurations

Connector Pin Assignments

Preventive Maintenance

Cleaning Procedure

Standard Interface Circuit Schematics

Operational Flowchart

Installation Process

Mounting holes are provided in each Frame Unit to attach the iVIZION

®

to a related Machine during installation. Select and perform the following steps to install the iVIZION

®

Unit in the related

Machine’s particular Frame configuration:

1. Install the Interface Harness to the Frame

Grounding Plate (FG PLT) (See Figure 2-1 a) using the two (2) Floating Collars (See Figure 2-1

b), the single (1) M2.6x12 W Washer Screw

(See Figure 2-1 c), the single (1) M2.6x10 W

Washer Screw (See Figure 2-1 d) and the single

(1) M2.6 Nylon Nut (See Figure 2-1 e) onto the

Frame Assembly. See the Figure 2-1 circled inset

to visually see the assembly completed as required.

2. When a side mounting configuration is preferred, bolt the left and right side of the

Frame into its intended iVIZION

® related Machine’s location using six (6) M4 Screws on both sides of the

Frame (3 Screws on each side as shown in Figure

2-2).

Figure 2-2 M4 Screws Locations (Left/Right Side)

3. When an end mounting configuration is preferred, remove the Cash Box and attach the rear end of the iVIZION

®

Frame into its intended location using four (4) UNC6-32 Flat Head Screws from

inside the back end of the Frame as shown in Figure 2-3.

a e c d b b

Figure 2-1 Interface Harness Installation Location

Figure 2-3 Flat Head Screws Locations

(Rear Side)

P/N 960-100929R_Rev. 5 {EDP #148849}

2 - 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

When installing the iVIZION

®

SH Unit into the

Host Machine, refer to the Figure 1-7 “iVIZION

Banknote Acceptor SH Unit Outside Dimensions” on page 1-11.

NOTE: The length from Frame surface to the edge of the M4 Screws should be within

4mm in order not to puncture the Plastic

Surface of the iVIZION

®

Frame when a side mounting configuration is preferred.

NOTE: When installing the iVIZION

®

LD

Version Unit into a related Machine, refer to

the iVIZION Optional LD Version Unit

Installation detailed information on page 2-11.

Cable Interconnection

Figure 2-4 illustrates the Cable Harness intercon-

nection requirements between the iVIZION

Host Machine.

®

and a b c

2x

φ

19

.1

.1

0

Use a Key Spacer if backlash affects lock/unlock function.

1-1/8 in. (2

8.6mm)

20.5mm

5/8 in. (15

.9mm)

* The length of each lock indicated followed standard size.

Millimeters in brackets for inches are only reference.

Figure 2-5 Lock Size

Unlock Procedure

Each Lock has a different rotation direction to unlock. Make sure when the lock(s) are installed

the rotation is in the correct direction(s) (See Figure

2-6).

a

5/8 in. or 1-1/8 in. Lock 20.5mm Lock d a) iVIZION

®

Unit b) Interface Connector (iVIZION) c) Harness d) Host Machine (e.g., Game Machine, Kiosk, etc.)

Figure 2-4 Cable Interconnection

Lock Installation

One or two security locks can be installed onto a iVIZION lock, the following attachment accessories may be required:

®

Cash Box. When installing a security

Key Spacers

Plate Lock Keys

Key Cap Attachment

Choose a Lock that fits a standard size hole dimen-

sion format (See Figure 2-5). In addition, when two

locks are installed, both locks must be identical.

P/N 960-100929R_Rev. 5 {EDP #148849}

2 - 2

Figure 2-6 Unlock Rotation Direction

NOTE: When using only one lock, install the

Key Cap in the unused key hole (See Figure

2-7).

Use Key Cap

Figure 2-7 Key Cap Installation

© 2014, JAPAN CASH MACHINE CO., LTD.

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

DIP Switch Configurations

This portion provides the denomination DIP Switch

Block Settings for the iVIZION

®

Unit.

Table 2-1 Denomination INHIBIT DIP Switch

Settings

Validation CPU Board SW1

SW1

Switch

No.

5

6

7

3

4

1

2

8

Switch ON

VEND 1 INHIBIT

VEND 2 INHIBIT

VEND 3 INHIBIT

VEND 4 INHIBIT

VEND 5 INHIBIT

VEND 6 INHIBIT

VEND 7 INHIBIT

N/A

*

Switch OFF

VEND 1 ACCEPT

VEND 2 ACCEPT

VEND 3 ACCEPT

VEND 4 ACCEPT

VEND 5 ACCEPT

VEND 6 ACCEPT

VEND 7 ACCEPT

OFF (Fixed)

*. Not Applicable (N/A). Used to enter “Test Mode”.

Table 2-2 JCM Private Line DIP Switch Setting

Validation CPU Board JP1

O

C

JP1

Mark

Switch

No.

Non-Marked (O) Marked (C)

1

RS-485 Resistance

Terminated

RS-485 Resistance Un-

Terminated

Table 2-3 Software DIP Switch Settings

Controller CPU Board SW1

SW1

Switch

No.

1

2

3

4

Switch ON

N/A

*

N/A*

N/A*

N/A*

Switch OFF

OFF (Fixed)

OFF (Fixed)

OFF (Fixed)

OFF (Fixed)

*. Not Applicable (N/A). Never Switched to ON.

Table 2-4 Serial Communications DIP Switch

Settings

JP2

Controller CPU Board JP2 & JP3

Mark

JP3

Switch No.

R ↔ P

Non-Marked (R)

R ↔ P

Marked (P)

JP2

JP3

RS232C

RS232C

Photo-Coupler

Isolation (Standard)

Photo-Coupler

Isolation (Standard)

NOTE: When changing the type of iVIZION

Serial Communications, Switches JP2 and

JP3 located on the Controller CPU Board must be set to identical switch positions.

Primary LED Indications

The iVIZION tions occur.

®

Unit’s two LEDs illuminate different colors when various operating and error condi-

Table 2-5 LED Error Pattern Indications

No.

Condition

LED Indications

Power LED

*

Status LED

1

4

5

6

2

3

OFF

Initializing

Stand-by

Reject

Banknote Jam

Abnormal

Error

Extinguished

(OUT)

Lit Green

Lit Green

Lit Green

Lit Green

Lit Green

Extinguished

(OUT)

Blue Flashes

Extinguished

(OUT)

Green Flashes

Yellow Flashes

Red Flashes

7

8

Downloading

Performance Test

(Stand-by)

Lit Green

Lit Green

Lit Red

Lit Green

Lit Blue

*. The Power LED lights Green when Power is supplied to the Unit.

P/N 960-100929R_Rev. 5 {EDP #148849}

2 - 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Connector Pin Assignments

Table 2-6 lists the iVIZION SS/LD Interface Connector Pin Assignments.

Table 2-6 iVIZION SS/LD USB Connection Pin Assignments

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Pin No.

Signal Name

I/O

* †

POWER +24V DC Power

IN Banknote Acceptor Master Reset Input Signal Line

IN/OUT USB Communication Input/Output Signal Line

IN/OUT USB Communication Input/Output Signal Line

SG USB Communication Ground (0V DC)

OUT -

IN -

OUT LED Drive Line (anode)

POWER +24V DC Power

SG

OUT -

-

IN

IN

Interface Power Supply (+12VDC)

USB Communication Vbus Signal Line (+5V DC)

IN/OUT -

SG -

IN

IN/OUT -

LED Drive Line (cathode)

POWER Power Ground (0V DC)

SG -

IN

IN

-

Connect to DET (Pin-22)

OUT Connect to DET GND (Pin-21)

IN/OUT -

IN

SS/SU Selection

IN/OUT -

POWER Power Ground (0V DC)

Function

1

14

15

16

17

10

11

12

13

8

9

6

7

4

5

2

3

18

19

20

21

22

23

24

25

26

24V DC (POWER)

M-RESET

USB-

USB+

USB GND

TTL-TXD

TTL-RXD

LED POWER

24V DC (POWER)

RS232 GND

TXD

I/F +12V DC

Vbus

JP+

TTL-G

LEDccTalk (P)

POWER GND

I/F GND

RXD

DET-GND

DET

JP-

SU SELECT ccTalk (S)

POWER GND

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10, Pin #15 or Pin #19) = SU Version.

Installation

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

Connector Pin Assignments (Continued 1)

Table 2-7 lists the iVIZION SS/LD Photo-Coupler Connector Pin Assignments.

Table 2-7 iVIZION SS/LD Photo-Coupler Connector Pin Assignments

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Pin No.

Signal Name

I/O

* †

24

25

26

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

24V DC (POWER)

M-RESET

USB-

USB+

USB GND

TTL-TXD

TTL-RXD

LED POWER

24V DC (POWER)

RS232 GND

TXD

I/F +12V DC

Vbus

JP+

TTL-G

LEDccTalk (P)

POWER GND

I/F GND

RXD

DET-GND

DET

JP-

SU SELECT ccTalk (S)

POWER GND

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10 or Pin #15) = SU Version.

Function

POWER +24V DC Power

IN

IN/OUT -

Banknote Acceptor Master Reset Input Signal Line

IN/OUT -

SG -

OUT -

IN -

OUT LED Drive Line (anode)

POWER +24V DC Power

SG -

OUT Serial Communication Output Signal Line

IN

IN -

Interface Power Supply (+12VDC)

IN/OUT -

SG -

IN

IN/OUT -

LED Drive Line (cathode)

POWER Power Ground (0V DC)

SG Photo-Coupler Communication GND

IN

IN

Serial Communication Input Signal Line

Connect to DET (Pin-22)

OUT Connect to DET GND (Pin-21)

IN/OUT -

IN

SS/SU Selection

IN/OUT -

POWER Power Ground (0V DC)

Section 2

P/N 960-100929R_Rev. 5 {EDP #148849}

2 - 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Connector Pin Assignments (Continued 2)

Table 2-8 lists the iVIZION SS/LD RS232C Connector Pin Assignments.

Table 2-8 iVIZION SS/LD RS232C Connector Pin Assignments

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Pin No.

Signal Name

I/O

* †

24

25

26

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

24V DC (POWER)

M-RESET

USB-

USB+

USB GND

TTL-TXD

TTL-RXD

LED POWER

24V DC (POWER)

RS232C GND

TXD

I/F + 12V DC

Vbus

JP+

TTL-G

LEDccTalk (P)

POWER GND

I/F GND

RXD

DET-GND

DET

JP-

SU SELECT ccTalk (S)

POWER GND

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground

‡. No Connection = SS Version, Connect to any unused SG (Pin #15 or Pin #19) = SU Version.

Function

POWER +24V DC Power

IN

IN/OUT -

Banknote Acceptor Master Reset Input Signal Line

IN/OUT -

SG -

OUT -

IN -

OUT LED Drive Line (anode)

POWER +24V DC Power

SG RS232C Communication Ground

OUT Serial Communication Output Signal Line

IN

IN -

Interface Power Supply (+12V DC)

IN/OUT -

SG -

IN

IN/OUT -

LED Drive Line (cathode)

POWER Power Ground (0V DC)

SG -

IN

IN

Serial Communication Input Signal Line

Connect to DET (Pin-22)

OUT Connect to DET GND (Pin-21)

IN/OUT -

IN

SS/SU Selection

IN/OUT -

POWER Power Ground (0V DC)

Installation

P/N 960-100929R_Rev. 5 {EDP #148849}

2 - 6

© 2014, JAPAN CASH MACHINE CO., LTD.

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

Connector Pin Assignments (Continued 3)

Table 2-9 lists the iVIZION SS/LD ccTalk Connector Pin Assignments.

Table 2-9 iVIZION SS/LD ccTalk Connector Pin Assignments

Back Side View

Pin No.

24

25

26

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Signal Name

I/O

* †

Function

24V DC (POWER)

M-RESET

USB-

USB+

USB GND

TTL-TXD

TTL-RXD

LED POWER

24V DC (POWER)

RS232C GND

TXD

I/F + 12V DC

Vbus

JP+

TTL-G

LEDccTalk (P)

POWER GND

I/F GND

RXD

DET-GND

DET

JP-

SU SELECT ccTalk (S)

POWER GND

POWER +24V DC Power

IN

IN/OUT -

Banknote Acceptor Master Reset Input Signal Line

IN/OUT -

SG -

OUT -

IN -

OUT LED Drive Line (anode)

POWER +24V DC Power

SG

OUT -

-

IN

IN -

Interface Power Supply (+12VDC)

IN/OUT -

SG -

IN LED Drive Line (cathode)

IN/OUT ccTalk Communication Power Supply Line

POWER Power Ground (0V DC)

SG -

IN

IN

-

Connect to DET (Pin-22)

OUT Connect to DET GND (Pin-21)

IN/OUT -

IN

SS/SU Selection

IN/OUT ccTalk Communication Signal Line

POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10, Pin #15 or Pin #19) = SU Version.

Section 2

P/N 960-100929R_Rev. 5 {EDP #148849}

2 - 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Connector Pin Assignments (Continued 4)

Table 2-10 lists the iVIZION SS/LD TTL Connector Pin Assignments.

Table 2-10 iVIZION SS/LD TTL Connector Pin Assignments

Back Side View

Pin No.

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

24

25

26

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Signal Name

I/O

* †

Function

24V DC (POWER)

M-RESET

USB-

USB+

USB GND

TTL-TXD

TTL-RXD

LED POWER

24V DC (POWER)

RS232C GND

TXD

I/F + 12V DC

Vbus

JP+

TTL-G

LEDccTalk (P)

POWER GND

I/F GND

RXD

DET-GND

DET

JP-

SU SELECT ccTalk (S)

POWER GND

POWER +24V DC Power

IN

IN/OUT -

Banknote Acceptor Master Reset Input Signal Line

IN/OUT -

SG -

OUT TTL Communication Output Signal Line

IN TTL Communication Input Signal Line

OUT LED Drive Line (anode)

POWER +24V DC Power

SG

OUT -

-

IN

IN -

Interface Power Supply (+12VDC)

IN/OUT -

SG -

IN

IN/OUT -

LED Drive Line (cathode)

POWER Power Ground (0V DC)

SG -

IN

IN

-

Connect to DET (Pin-22)

OUT Connect to DET GND (Pin-21)

IN/OUT -

IN

SS/SU Selection

IN/OUT -

POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10, Pin #15 or Pin #19) = SU Version.

Installation

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Connector Pin Assignments (Continued 5)

Table 2-11 lists the iVIZION SS/LD Bezel Connector Pin Assignments.

Table 2-11 iVIZION SS/LD Bezel JPL (CN7) Connection Pin Assignments

Front Side View

Embossed

ID Pin No.4

CN7

Polarizing Pin

Connector

Pin No.

Box Pin Header (Control CPU Board Side): A3B-8PA-2DS (71) (HRS) JCM Custom

Socket Housing (Bezel Side): A3B-8D-2C (HRS)

Contact Type (Bezel Side): A3B-2630SCFC (HRS)

Polarizing Pin: A3-GPIN (HRS)

*

Recommended Wire: UL1007 AWG#24~30

Signal Name

I/O

Function

1

2

3

4

5

6

7

8

JP+

-

JP-

5V DC

VIN

GND

LED POWER

LED 1

IN/OUT -

Polarizing Pin Key

IN/OUT -

OUT 5V DC Power Supply (Maximum 300mA)

OUT LED Drive Power Supply 12V DC/24V DC (Maximum 300mA)

SG -

OUT

IN

LED Power Supply 5V (Maximum 20mA Current Limitation

Resistance)

LED Drive Line (cathode) Maximum Sink Current: 300mA

*. Caution: The Embossed Numbers located on the Polarizing Pin Connector, and on the CN7 Connector Numbers indicated in Table 2-11 are different.

The Polarizing Pin Key should be inserted into Pin Position No.4 of the Polarizing Pin Connector.

†. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Preventive Maintenance

Retrieving Banknotes

To retrieve Cash Box deposited Banknotes perform the following steps:

1. Release the Cash Box from the Frame and pull it forward.

2. Unlock the Cash Box with a User supplied Key.

3. Open the Cash Box Door and retrieve deposited

Banknotes as illustrated in Figure 2-8.

Installation

(See Figure 2-10 a). Check at the rear side of the

Frame and remove the jammed Banknote located

there if any (See Figure 2-10 b).

5. A jammed Banknote may also be present on top of the Cash Box; remove it if present at this

location (See Figure 2-10 c).

c

Remove

Figure 2-8 Retrieving Banknote

Clearing a Banknote Jam

To retrieve a jammed Banknote jammed inside the

Banknote Acceptor Head proceed as follows:

1. Open the Acceptor Unit’s Upper Guide by pressing in on the two (2) Upper Guide Access Buttons

(See Figure 2-9 a

Blue Arrows) located on each side of the Upper Guide, and lift the Acceptor top up and open and remove the jammed Banknote.

2. If the jammed Banknote is not found in the

Acceptor Unit, then

3. Open the Transport Unit’s Upper Guide by pressing in on the Upper Guide Access Lever

(See Figure 2-9 b

single Blue Arrow) located in the center of the Upper Guide, and lift the Transport Section up and open and remove the jam.

a

Remove

Hidden

Open

Open

Remove b a ) Acceptor Unit Upper Guide Access Lever b ) Transport Unit Upper Guide Access Lever

Figure 2-9 Open the Upper Guides

4. If the jammed Banknote is not found in the higher

Sections, pull the Cash Box out of the Frame a

Pull Out b

Figure 2-10 Retrieving Cash Box Banknote Jam

Cleaning Procedure

To clean the lenses, use a lint-free, Micro-Fiber

Cloth and a mild non-abrasive detergent such as liquid dish soap mixed with water to wipe the dirt from the Lenses. It is important to keep the

Banknote Path, Rollers, and Belts clean. Use a softlint free, Micro-Fiber Cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Optical

Sensors, Rollers and Belts. The Sensor Lenses are transparent, and made of a polymer material; Handle them with care. When the Unit is exposed to liquid such as water, wipe and dry the wet areas immediately. Repeat the cleaning process as needed until the Transport Path is free of contaminants.

Caution: Do not allow any fluid to remain on internal components, especially on the Anti-String Mechanism and in the

Feed-in Sensor’s grooved areas.

Sensor Cleaning Procedure

iVIZION

®

Unit Power OFF.

2. Clean the Sensors and lenses in the Acceptor

Unit, the Transport Unit and on the Cash Box itself. If necessary, remove each Unit and/or open

their Upper Guides for cleaning. See Figure 2-13 and Table 2-12 to locate all cleaning locations.

Caution: Do not use Alcohol, thinner or citrus based products for cleaning any

Banknote transport Sensors or surfaces.

The lenses can become clouded by chemical evaporation residue that may cause acceptance errors.

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

NOTE: When closing the Acceptor or

Transport Unit’s Upper Guides, ensure that they click firmly into place when being closed. Also, when reassembling the iVIZION

® complete.

Unit, ensure that it re-seats correctly into place when the reassembly is

iVIZION Optional LD Version Unit

Installation

Mounting holes are provided in the LD Frame Unit to attach the iVIZION

®

LD Unit to a related

Machine during installation. Perform the following steps to install the iVIZION

®

LD Version Unit into the related Machine’s Frame configuration:

1. Install the Interface Harness to the Frame

Grounding Plate (FG PLT) (See Figure 2-11

a )

using the two (2) Floating Collars (See Figure 2-

11

b

1

& b

2

), the related single (1) M2.6x12 W

Washer Screw (See Figure 2-11

c ), the single (1)

M2.6x10 W Washer Screw (See Figure 2-11

d )

and the single (1) M2.6 Nylon Nut (See Figure 2-

11

e ) onto the upper Frame Assembly Bracket.

See the Figure 2-11 circled inset to visually see

the completed assembly as required.

Figure 2-12 M3 Screws Locations

Section 2 a e c d b

1 b

2

Figure 2-11 Interface Harness Installation Location

2. Bolt the bottom side of the iVIZION

®

LD Frame into its intended Machine’s location using four (4)

M3x6 Screws on both bottom sides of the Frame

(2 Screws on each side as shown in Figure 2-12).

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

iVIZION Sensor Locations

Figure 2-13 illustrates and Table 2-12 lists the iVIZION

®

various Sensor and Sensor Lens locations. n c e o g f p

Hidden b k a h

Hid den q d j l m

Hid den i r

Figure 2-13 iVIZION Sensor Cleaning Locations

Table 2-12 iVIZION Sensor Cleaning Location Types

Sym.

o p m n q r l k j i g h e f c d a b

Acceptor Unit

Transport Unit

Cash Box

*. Use only non-flammable compressed air.

Sensor

Entrance Sensors

Exit Sensors

UV Sensor (Upper)

UV Sensor (Lower)

Transmissive Sensor

CIS (Upper)

CIS (Lower)

Feed-in Sensors

Feed-out Sensors

Home Position Sensor

Home Position Sensor Lens

Nearly Full Sensor

Cash Box Sensor

Home Position Sensor Lens

Cash Box Sensor Lens

Nearly Full Sensor Lens

Anti-Stringing Mechanism

Feed-in Sensor’s Comb Grooves

Cleaning Method

Wipe area clean using a lint-free cloth such as a Micro-Fiber

Cloth, or blow clean using Compressed Air.

*

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

Standard Interface Circuit Schematics

Figure 2-14 illustrates the iVIZION

®

USB Circuit Interface Schematic Diagrams.

Controller Side iVIZION Side

Section 2

NOTE: The Controller Circuit

Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-14 iVIZION USB Circuit Interface Schematic Diagram

Figure 2-15 illustrates the iVIZION

®

Photo-Coupler Isolation Circuit Interface Schematic Diagrams.

Controller Side iVIZION Side

NOTE: The Controller Circuit

Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-15 iVIZION Photo-Coupler Circuit Interface Schematic Diagram

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Interface Circuit Schematics (Continued 1)

Figure 2-16 illustrates the iVIZION

®

RS232C Circuit Interface Schematic Diagrams.

Controller Side iVIZION Side

Installation

NOTE: The Controller Circuit

Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-16 iVIZION RS232C Circuit Interface Schematic Diagram

Figure 2-17 illustrates the iVIZION

®

ccTalk Circuit Interface Schematic Diagrams.

Controller Side iVIZION Side

NOTE: The Controller Circuit

Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-17 iVIZION ccTalk Circuit Interface Schematic Diagram

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

Interface Circuit Schematics (Continued 2)

Figure 2-18 illustrates the iVIZION

®

TTL Circuit Interface Schematic Diagrams.

Controller Side iVIZION Side

Section 2

NOTE: The Controller Circuit

Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-18 iVIZION TTL Circuit Interface Schematic Diagram

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Interface Circuit Schematics (Continued 3)

Figure 2-19 illustrates the iVIZION

®

LED Circuit Interface Schematic Diagrams.

Bezel Side iVIZION Side

Installation

NOTE: Refer to the Caution description stated below this

Figure in order to ensure that each Current Limiting

Resistance Value is correctly chosen.

Figure 2-19 iVIZION LED Circuit Interface Schematic Diagram

Caution: Select the Current Resistance Limitation Variable depending on the Voltage at the

5th pin connected to the Machine’s input Power Supply.

• Maximum Output Supply

- 4th pin: 5V 300mA

- 5th pin: VIN 300mA

- 7th pin: LED Power 20mA

• Maximum Sink Current

- 8th pin: LED1 300mA

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

Operational Flowchart

Figure 2-20 depicts a typical iVIZION

®

SS/LD Banknote acceptance flow process (Initialization).

Section 2 a) Initializing

C) Stand-by return from Figure 2-21

and Figure 2-22.

b) Enter Stand-by Mode c) Enable Accept?

d) LED Display Extinguished e) LED Display shows Enable Light f) Is Banknote inserted?

g) Feed Banknote In h) Banknote Transporting i) Banknote Data Sampling j) Stop Transporting Banknote

A) To Validation Process

(See Figure 2-21 for SS Unit

and Figure 2-22 for LD Unit).

Figure 2-20 iVIZION SS/LD Banknote Acceptor Operational Flowchart (Initializing)

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit

Operational Flowchart (Continued 1)

Figure 2-21 depicts a typical iVIZION

®

SS Banknote flow process (Validation).

A) Begin Validating a) Is Validation Result OK?

b) Is Banknote Unacceptable?

c) Output the Denomination Value Signal d) Receive Stacking Command?

e) Reject Banknote

Installation f) Continue Transporting Banknote g) Is Banknote sent to Stacker?

h) Output a VEND Signal i) Retry 3 times?

j) Stop Performance: Output Abnormal

Signal (*1) k) Banknote Stacking l) Is Stacker Full?

m) Stop Performance: Issue Output Stacker

Full Signal (*2)

C) Return To Stand-by Mode (See Figure 2-20).

*1 When Abnormal Output Signal condition occurs, remove the Banknote causing the malfunction and re-apply power to the Unit, or send a Reset

Command to the Banknote Acceptor.

*2 When a Stacker Full signal occurs, remove the Banknotes from the Cash Box and re-install it into its fully seated position. The iVIZION will the

automatically re-initialize itself.

Figure 2-21 iVIZION SS Banknote Acceptor Operational Flowchart (Part 1 - Validating)

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit

Operational Flowchart (Continued 2)

Figure 2-22 depicts a typical iVIZION

®

LD Banknote flow process (Validation).

A) Begin Validating

Section 2 a) Is Validation Result OK?

b) Is Banknote Unacceptable?

c) Output the Denomination Value Signal d) Receive Stacking Command?

f) Continue Transporting Banknote g) Is Banknote sent to Stacker?

e) Reject Banknote h) Output a VEND Signal

C) Return To Stand-by Mode (See Figure 2-20)

i) Stop due to Abnormal Condition or return to

Stand-by Mode?

j) Stop Performance: Output Abnormal

Signal (*1)

*1 When Abnormal Output Signal condition occurs, remove the Banknote causing the malfunction and re-apply power to the Unit, or send a Reset

Command to the Banknote Acceptor.

Figure 2-22 iVIZION LD Banknote Acceptor Operational Flowchart (Part 2 - Validating)

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

THIS PAGE INTENTIONALLY LEFT BLANK

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 3

3 COMMUNICATIONS

This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:

Americas

JCM American

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: [email protected]

Europe, Africa, Russia & Middle

East

JCM Europe GmbH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Muendelheimer Weg 60

D-40472 Duesseldorf Germany

E-mail: [email protected]

UK & Ireland

JCM Europe (UK Office)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: [email protected]

Asia and Oceania

JCM Gold (HK) Ltd.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: [email protected]

JAPAN CASH MACHINE CO., LTD. (HQ)

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035

JAPAN

E-mail: [email protected]

All of these Websites are available via:

 http://www.jcmglobal.com

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Section 3 Next-Generation Banknote Acceptor Unit Communications

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 4

4 DISASSEMBLY/REASSEMBLY

This section provides disassembly and reassembly instructions for the iVIZION the following information:

®

Series Next-Generation Banknote Acceptor Unit. This section contains

Tool Requirements

Pusher Unit Timing Belt Removal

Home Position Sensor Board/Home Position

Sensor FFC & Interface Connector Board

Removals

RFID Module & RFID Harness Removals

Validation CPU & Controller CPU Board

Removals

USB FPC/Power FPC & Interface FPC Cable

Removals

Validation Unit Harness Removal

Interrupter Board Removal

Motor Unit Timing Belt Removal

Stacker Motor & Transport Motor Removals

Bezel Hold Chips A/B Removals

Sensor Transfer Board/CIS FFC/Transmissive

Light FFC & Upper UV FPC Sensor Removals

Validation Sensor Board Assembly Removal

Validation Sensor FPC Cable Removal

CIS/Transmissive Light/Upper UV Sensor

Removals

CIS/CIS FPC/Lower UV Sensor & Lower UV

FFC Removals

Validation Unit Timing Belt Removal.

Tool Requirements

The following tools will be required to perform iVIZION

®

disassembly and reassembly;

#1 & #2 Phillips Screw Drivers

#T6 “TORX” Brand Torque Wrench Driver

#1 & #2 Torque Wrench Drivers

Motor Gear Assembly Pressure Bar

Pliers

Tweezers

Pusher Unit Timing Belt Removal iVIZION Standard and Large Cash Box

To remove the Timing Belt proceed as follows:

1. Remove the Cash Box from the iVIZION

®

Unit.

2. Open the Cash Box Door.

3. Remove the two (2) screws (See Figure 4-1 a

1 a

2

Cash Box.

&

) retaining the Pusher Mechanism Unit to the a

1

Figure 4-1 Pusher Mechanism Screws Removal

4. While pulling upward on the Door Latch Stoppers

(See Figure 4-2 a

1

& a

nism Unit (See Figure 4-2 b), slide it forward to

remove the Pusher Mechanism Assembly out of the Cash Box.

2

) of the Pusher Mechaa

1 a

2 a

2 b

Figure 4-2 Pusher Mechanism Removal

5. Remove the four (4) screws (See Figure 4-3 a

1 a

2, a

3

& a

4

) retaining the Unit Cover in place

(See Figure 4-3 b), and remove the Unit Cover

from the Pusher Mechanism Assembly.

,

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4 - 1

Section 4 a a

2

1 a

3 iVIZION® Series Next-Generation Banknote Acceptor Unit b a

4

Disassembly/Reassembly

7. Remove the single (1) E-ring (See Figure 4-6 a) and the single (1) Gear (See Figure 4-6 b) located

on the right side of the Transport Unit.

NOTE: Be careful that the parallel Pin (See

Figure 4-6 c) and the related Bushings

(See Figure 4-6 d

removed.

1

& d

2

) are not lost when

8. Remove the three (3) Assembly Mounting Screws

(See Figure 4-6 e

1, e

2

& e

3

) located on the right side of the Transport Unit, and remove the Right

Frame Outer “R” Assembly (See Figure 4-6 f)

from the Transport Unit.

Figure 4-3 Pusher Mechanism Cover Removal

6. Remove the two (2) screws (See Figure 4-4 a

1 a

2

) retaining the two (2) Flat Leaf Springs

(See Figure 4-4 b

&

1

& b

2

). Remove the two (2) Flat

Springs, the single (1) Stacker Guide (See Figure

4-4 c), the single (1) Pin 0360 (See Figure 4-4 d), the two (2) Rollers (See Figure 4-4 e

1

& e

2

) and the single (1) related pressure Coil Spring

(See Figure 4-4 f) from the Pusher Mechanism

Assembly. d e

1 c f e

2 g d

2 f e

2 d

1 c e

1 b a b

1 b

2 a

1 a

2

Figure 4-4 Stacker Guide Removal

NOTE: When reassembling the Stacker

Guide (See Figure 4-5 a), ensure that the

Coil Spring (See Figure 4-5 b) is replaced

in the correct direction. When reinserting the Pin 0360, put it in place while lifting the

Flat Leaf Springs upward; then install the screws retaining each Flat Leaf Spring in place. Apply Screw Lock Compound to the head of each screw to secure.

a e

3

Figure 4-6 Right Frame Outer “R” Removal

NOTE: When replacing the Frame Outer

“R” Assembly, ensure that the Plate Nut is

correctly re-positioned (See Figure 4-6 g).

9. Remove the single (1) E-ring (See Figure 4-7 a) and the two (2) Gears (See Figure 4-7 b

1

& b located on the left side of the Transport Unit.

2

)

NOTE: Be careful that the parallel Pin (See

Figure 4-7 c) and their related Bushings

(See Figure 4-7 d

1, when removed.

d

2

& d

3

) are not lost

10. Remove the three (3) Assembly Mounting Screws

(See Figure 4-7 e

1, e

2

& e

Frame Outer “L” Assembly (See Figure 4-7 f)

from the Transport Unit.

3

) and remove the Left b

Figure 4-5 Stacker Guide Reassembly

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Disassembly/Reassembly a b

2 b

1 e

1 c d

1 e

2 iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

4. Slide the Pusher Mechanism Assembly

(See Figure 4-9 b) backward and remove the

Pusher Mechanism Assembly out of the Cash

Box f d

2 d

3 b e

3 g a

1 a

2

Figure 4-7 Left Frame Outer “L” Removal

NOTE: When replacing the Frame Outer

“L” Assembly, ensure that the Plate Nut is

correctly re-positioned (See Figure 4-7 g).

11. Remove the two (2) Timing Belts (See Figure 4-8

a

1

& a

2

) from the Transport Unit.

Figure 4-9 Pusher Mechanism Removal

5. Remove the four (4) screws (See Figure 4-10 a

1 a

2, a

3

& a

4

(See Figure 4-10 b) in place, and remove the HC

Box Stacker Base from the Pusher Mechanism

Assembly.

) retaining the HC Box Stacker Base

, a

1 b a

1 a

2

Figure 4-8 Timing Belt Removal

NOTE: The Timing Belts should be

replaced as illustrated in Figure 4-8b when

reassembling the Unit. Be careful that the

Pulleys and/or Rollers do not fall off during reassembly.

iVIZION HC Cash Box

To remove the Timing Belt proceed as follows:

1. Remove the Cash Box from the iVIZION

®

Unit.

2. Open the Cash Box Door.

3. Remove the two (2) screws (See Figure 4-9 a

1 a

2

Cash Box.

&

) retaining the Pusher Mechanism Unit to the b a

3 a

2 a

4

Figure 4-10 HC Box Stacker Base Removal

6. Remove the four (4) screws (See Figure 4-11 a

1 a

2, a

3

& a

4

) retaining the Pusher Guide

(See Figure 4-11 b), and remove the guide from

the Pusher Mechanism.

,

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit a

1 a

2 a

3 a

4

Disassembly/Reassembly

NOTE: Be careful that the parallel Pin

(See Figure 4-14 e), the bushing

(See Figure 4-14 f) and the E-ring

(See Figure 4-14 g) are not lost when

removing them.

Figure 4-11 Pusher Guide Removal

7. Remove the single (1) Stacker Guide (See Figure

4-12 a), the single (1) Stacker Guide Sustainer

(Pin 0360) (See Figure 4-12 b), the two (2) Rollers (See Figure 4-12 c

1

& c

2

) and the single (1)

related pressure Coil Springs (See Figure 4-12 d)

from the Pusher Mechanism Assembly. b a d c

1 c

2

Figure 4-12 Stacker Guide Removal

NOTE: When reassembling the Stacker

Guide (See Figure 4-13 a), ensure that the

Coil Spring (See Figure 4-13 b) is replaced

in the correct direction.

a e d f g c a

1 a

2 b

Figure 4-14 Outer Guide R Removal 1

9. Remove the three (3) Assembly Mounting Screws

(See Figure 4-15 a

1, a

2

& a

3

) and the Stacker

Home Prism (See Figure 4-15 b) located on the

right side of the Pusher Assembly, and remove the

Right Frame Outer R Assembly (See Figure 4-15

c) from the Pusher Assembly.

10. Remove the Stacker Home Lever (See Figure 4-

15 d) and the Plate Nut (See Figure 4-15 e).

NOTE: Be careful that the two bushings are not lost when removing them.

11. Remove the single (1) Gear (See Figure 4-15 f)

from the Pusher Assembly.

NOTE: Be careful that the single Parallel Pin

(See Figure 4-15 g) is not lost when

removing it.

b

Figure 4-13 Stacker Guide Reassembly

8. Remove the two (2) E-rings (See Figure 4-14 a

1 and a

2

) retaining the two (2) Gears and then

remove the three (3) Gears (See Figure 4-14 b, c

and d) on the right side of the Pusher Assembly.

g f d e c b a

3 a

Figure 4-15 Outer Guide R Removal 2

2 a

1

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Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit

NOTE: When replacing the Frame Outer R

Assembly, ensure that the Plate Nut

(See Figure 4-15 e) is correctly re-

positioned.

12. Remove the two (2) Assembly Mounting Screws

(See Figure 4-16 a

1 and a

2

).

13. Remove the single (1) E-ring (See Figure 4-16 b) and the single (1) Gear (See Figure 4-16 c) from the Outer Guide L (See Figure 4-16 d).

b

Section 4

15. Remove the two (2) Timing Belts (See Figure 4-

18 a

1

& a

2

) from the Pusher Assembly. a

1 a

2 b c a

1 d a

2 c

1, c

2 b d

Figure 4-16 Outer Guide L Removal 1

14. Remove the Outer Guide L (See Figure 4-17 a) from the Pusher Assembly (See Figure 4-17 b).

NOTE: Be careful that the two (2) Bushings

(See Figure 4-17 c

1

& c

2

) and the Plate Nut

(See Figure 4-17 d) are not lost when

removing them.

Figure 4-18 Timing Belt Removal

NOTE: The Timing Belts should be

replaced as illustrated in Figure 4-18b when

reassembling the Unit. Be careful that the

Pulleys and/or Rollers do not fall off during reassembly.

Home Position Sensor Board/

Home Position Sensor, FFC &

Interface Connector Board

Removals

To remove the Home Position Sensor Board, the

Home Position Sensor FFC and the Interface

Connector Board proceed as follows:

1. Remove the Transport Unit from the

Unit.

iVIZION

®

2. Remove the Validation Section from the Transport Unit.

3. Remove the two (2) TR Cover mounting Screws

(See Figure 4-19 a

1

& a

2

) from the bottom of the

Transport Unit, and remove the Transport (TR)

Bottom Cover (See Figure 4-19 b) off the Trans-

port Unit.

a

Figure 4-17 Outer Guide L Removal 2

NOTE: When replacing the Outer Guide L, ensure that the Plate Nut is correctly re-

positioned (See Figure 4-17 d).

P/N 960-100929R_Rev. 5 {EDP #148849}

4 - 5 b a

1 a

2

Figure 4-19 TR Bottom Cover Removal

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 4 a

1 a

2 b a

4 iVIZION® Series Next-Generation Banknote Acceptor Unit

4. Use a small Screwdriver to release the five (5)

Click-tab Stops of TR Side Cover “A” (See Figure 4-20 a

1 through a

5

), and remove TR Side

Cover “A” (See Figure 4-20 b) from the Transport

Assembly. a

3 a

5

Disassembly/Reassembly

RFID Module & Harness Removals

To remove the RFID Module and RFID Harness proceed as follows:

1. Remove the two (2) mounting Screws (See Figure

4-22 a

1 & a

2

) retaining the RFID Module to the

back side of the Transport Unit (See Figure 4-22

b).

2. Remove the RFID Module and the RFID Harness

(See Figure 4-22 c) from the Transport Unit.

a

1 a

2 c b

Figure 4-20 TR Side Cover “A” Removal

NOTE: When the three (3) lower Click-tab stops are difficult to remove from the top, release them from bottom-side instead.

5. Remove the two (2) mounting Screws (See Figure

4-21 a

1 & a

2

) retaining the Home Position Sensor

Board in place (See Figure 4-21 b).

6. Remove the Home Position Sensor Board and the

Home Position Sensor FFC Assembly

(See Figure 4-21 c) from the Transport Unit.

7. Remove the three (3) mounting Screws

(See Figure 4-21 d

1

, d

2 & d

3

) retaining the Inter-

face Connector Board in place (See Figure 4-21

f), and then remove the three (3) Flat Ribbon

Cables from the Interface Connector Board

(See Figure 4-21 e

1

, e

2 & e

3

).

d

1 f d

2 d

3 c e

3 e

2 e

1 a

1 b a

2

Figure 4-21 Home Position Sensor Board, Home

Position Sensor FFC Assembly and

Interface Connector Board Removals

Figure 4-22 RFID Module & Harness Removal

Validation CPU & Controller CPU

Board Removals

To remove the Validation CPU Board and the Controller CPU Board from the CPU Board Module, proceed as follows:

1. Remove the four (4) mounting Screws

(See Figure 4-23 a

1 through a

4

) that are retaining

the CPU Board Module (See Figure 4-23 d) to the

Transport Unit, and unplug the two (2) Signal

& b

2

) with the

Connectors (See Figure 4-23 b

1

three (3) Flat Ribbon Cables (See Figure 4-23 c

c

2

& c

3 remove the CPU Board Module from the Transport Unit.

1 ,

) located on the CPU Board Module and a

1 a

2 a

3 b

1 b

2 a

4 c

1 c

2 c

3 d

Figure 4-23 CPU Board Module Removal

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

Disassembly/Reassembly

2. Remove the single (1) mounting Screw

(See Figure 4-24 a) and remove the Optional

Extension Memory Board if installed (See Figure

4-24 b) from the assembled Extension Memory

Board.

b iVIZION® Series Next-Generation Banknote Acceptor Unit a

Section 4

2. Remove the USB FPC (See Figure 4-27 a), the

Power FPC (See Figure 4-27 b) and the Interface

FPC (See Figure 4-27 c) from the Transport Unit.

NOTE: Carefully observe the Up and Down

Fold Line indications shown by the two (2)

Cyan

Arrows in Figure 4-27, and DO NOT

rebend them in an opposite direction!

NOTE: When installing new FPCs, fold-up along the Solid Lines and fold-down along the Dashed Lines before setting them in place. Once an FPC is folded, DO NOT unfold it back again or fold in the opposite direction.

a

1 a

2

Figure 4-24 Extension Memory Board Removal

3. Carefully spread both sides of the PCB Support

apart (See Figure 4-25 a

1

& a

2

) and slide the

Validation CPU Board (See Figure 4-25 c) and the Controller CPU Board (See Figure 4-25 d) off

of the CPU Board Module.

4. Remove two (2) mounting Screws (See Figure 4-

25 b

1

& b

2

), and separate the Validation CPU

Board and the Controller CPU Board from one another.

b

1 b

Figure 4-26 Motor Module Removal c a b c

Dashed Line for Fold Up

Solid Line for Fold Down a

1 d b

2 a

2

Figure 4-25 Validation CPU Board and Control

CPU Board Removal

USB FPC, Power FPC & Interface

FPC Cable Removals

To remove the USB FPC, the Power FPC and the

Interface FPC proceed as follows:

1. Remove the two (2) mounting Screws (See Figure

4-26 a

1

& a

2

) retaining the Motor Unit to the

Transport Assembly, and remove the Motor Mod-

ule (See Figure 4-26 b) from the Transport Unit.

Figure 4-27 USB FPC, Power FPC & Interface

FPC Cable Removal

Validation Unit Harness Removal

To remove the Validation Unit Harness proceed as follows:

1. Remove the two (2) mounting Screws (See Figure

4-28 a

1

& a

2

) retaining the Validation Unit

Harness in place (See Figure 4-28 b).

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit

2. Remove the Validation Unit Harness from the

Transport Unit.

NOTE: Ensure that when the Collars

(See Figure 4-28 c

1

(See Figure 4-28 d

1

& c

& d

2

) and/or Washers

2

) are removed that they are not lost when they are removed.

d a

1 d

1 b c

1 d

2 a

2 c

2

Figure 4-28 Validation Unit Harness Removal

Interrupter Board Removal

To remove the Interrupter Board proceed as

 follows:

1. Remove the two (2) mounting Screws (See Figure

4-29 a

1

& a

2

) retaining the Interrupter Board to

the Motor Module Assembly (See Figure 4-29 b),

and carefully unplug the three (3) Signal Connec-

tors (See Figure 4-29 c

1, c

2

& c

3

) from the Board.

2. Carefully pull the Interrupter Board off of the

Motor Module Assembly.

c

Disassembly/Reassembly a

2 a

1 b

Figure 4-30 Timing Belt Removal

NOTE: When re-assembling Drive Mod FR

“A”, ensure that it mates directly with the

“D” Plane of the Drive Shaft.

2. Remove the Belt Reel (See Figure 4-30 c) and the

Timing Belt (See Figure 4-30 d) from the Motor

Module Assembly.

NOTE: Follow the same procedure to remove the opposite side Timing Belt.

NOTE: The a

1

and a

2

Mounting Screws should be reinstalled using a #1

(2.5kgfxcm) Torque Wrench Driver.

a c c

1

1

2 b a c

2

3

Figure 4-29 Interrupter Board Removal

Motor Unit Timing Belt Removal

To remove the Timing Belt, proceed as follows:

1. Remove the two (2) mounting Screws (See Figure

4-30 a

1

& a

2

) and remove Drive Mod FR “A”

(See Figure 4-30 b) from the Motor Module

Assembly.

Figure 4-31 Timing Belt Reassembly Path

NOTE: The Timing Belts should be re- placed as illustrated by the Blue path in

Figure 4-31 when the Unit is being

reassembled.

Stacker Motor & Transport Motor

Removals

To remove the Stacker Motor and the Transport

Motor proceed as follows:

1. Remove the TR-ST Motor Gear (See Figure 4-32 a) and the two (2) mounting Screws (See Figure

4-32 b

place.

1

& b

2

) retaining the Motor Module in

2. Remove the Stacker Motor (See Figure 4-32 c)

from the Motor Module Assembly.

NOTE: Follow the same procedure to remove the Transport Motor on the opposite side.

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Disassembly/Reassembly b

1 iVIZION® Series Next-Generation Banknote Acceptor Unit c

Section 4

2. Remove the Upper Cover (See Figure 4-34 b)

from the Upper Guide.

b a

1 a

4 a

2 a

5 a

3 a

6 b

2 a

Figure 4-32 Stacker & Transport Motor Removal

NOTE: When reassembling the TR-ST

Motor Gear, a Motor Gear Assembly

Pressure Bar will be required.

Bezel Retainer Clips A & B

Removal

To remove Bezel Retainer Clips “A” and Bezel

Retainer Clips “B” proceed as follows:

1. Remove the two (2) laminated, M2.6x6 Phillips

Self-Tapping Screws (See Figure 4-33 a

1 and a from the Bezel, and then remove Bezel Retainer

Clip “A” from the left side of the Assembly

(See Figure 4-33 b).

2

)

2. Remove the two (2) laminated M2.6x6 Phillips

Self-Tapping Screws (See Figure 4-33 a

3

and a from the Bezel, and then remove Bezel Retainer

Clip “B” from the right side of the Assembly

(See Figure 4-33 c).

4

) a

2 a

1 b a

4 c a

3

Figure 4-33 Bezel Retainer Chips A&B Removal

NOTE: Use a T6 “TORX” Torque Wrench

Driver when reattaching Bezel Retainer

Clips “A” and “B” onto the Transport Unit.

Sensor Transfer Board/CIS FFC/

Transmissive Light FFC & Upper

UV FPC Sensor Removals

To remove the Sensor Transfer Board, the CIS FFC

Sensor, the Transmissive Light FFC Sensor and the

Upper UV FPC Sensor proceed as follows:

1. Open the Validation Section and release the six

(6) Upper Cover Click-tab Stops (See Figure 4-34

a

1 through a

6

) by using a small Screwdriver.

Figure 4-34 Upper Cover Removal

3. Remove the two (2) mounting Screws (See Figure

4-35 a

1

& a

2

) retaining the Sensor Transfer Board

Assembly to the Transport.

4. Remove the CIS FFC (See Figure 4-35 b), the

Transmissive Light FFC (See Figure 4-35 c), and the Upper UV FPC (See Figure 4-35 d) from the

Validation Head.

5. Unplug the two (2) Flat Flexible Cables (FFC)

(See Figure 4-35 e

1

& e

2

) and then remove the

Sensor Transfer Board Assembly (See Figure 4-

35 f) off of the Validation Head; then

6. Remove the CIS FFC, the Transmissive Light

FFC and the Upper FPC from the Validation Unit.

c a

1 d e

1 b f a

2 e

2

Figure 4-35 Sensor Transfer Board Assembly,

CIS FFC, Transmissive Light &

Upper UV FPC Cable Removal

P/N 960-100929R_Rev. 5 {EDP #148849}

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

Validation Sensor Board Assembly Removal

To remove the Validation Sensor Board Assembly, proceed as following:

1. Remove the four (4) Cover Mounting Screws

(See Figure 4-36 a

iVIZION

1 through a

4

) located on the base side of the Validation Unit, and remove the

®

Head Cover “A” (See Figure 4-36 b)

off the Validation Assembly.

2. Remove the two (2) mounting Screws (See Figure

4-37 a

1

& a

2

) and take Grounding Plate “A”

(See Figure 4-37 b) off the Validation Unit.

3. Remove the two (2) screws (See Figure 4-37 c

1 c

2

) retaining the Validation Sensor Assembly

Board.

&

4. Unplug the two (2) FPC Cables (See Figure 4-37

d

1

& d

2

) and the two (2) FFC Cables (See Figure

4-37 e

1

& e bly Board.

2

) from the Validation Sensor Assem-

5. Take the Validation Sensor Board Assembly

(See Figure 4-37 f) off the Validation Unit.

d c

1

1 e

1 c

2 e

2 d

2 f a

1 a

2 b

Figure 4-37 Validation Sensor Board Assembly

Removal

Validation Sensor FPC Cable

Removals

To remove the Validation Sensor FPC Cables,

 proceed as follows:

1. Remove the two (2) Validation Sensor FPC

Cables (See Figure 4-38 a

1

& a

Validation Unit.

2

) from the

 b a

1

Dashed Line for Fold Up

Solid Line for Fold Down a

2 a

4 a

1 a

3

Figure 4-36 iVIZION Head Cover A Removal a

2

Figure 4-38 Validation Sensor FPC Removal

NOTE: Carefully observe the Up and Down

Fold Line indications shown by the two (2)

Cyan

Arrows in Figure 4-38, and DO NOT

unfold them in an opposite direction!

NOTE: When installing new FPCs, fold-up along the Solid Lines and fold-down along the Dashed Lines before setting them in place. Once an FPC is folded, DO NOT unfold it back again or fold in the opposite direction.

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit

NOTE: When the Unit is reassembled, the

FPCs should be reinstalled as illustrated by the Blue

paths shown in Figure 4-39.

Section 4

3. Remove the six (6) mounting Screws (See Figure

4-41 a

1 through a iVIZION

6

) retaining the upper

®

BG 85B Head Assembly (See Figure

4-41 b) to the lower Validation Unit.

a

3 a

4 a

5 a

6 a

1 a

2

Figure 4-39 Validation Sensor FPC Reassembly

CIS/Transmissive Light & Upper

UV Sensor Removals

To remove the CIS, the Transmissive Light and the

Upper UV Sensors proceed as follows:

1. Push out the two (2) Alignment Pins (See Figure

4-40 a

1

& a

2

) retaining the two (2) Limit Stops

(See Figure 4-40 b

1

& b

2

) using holes provided inside the Unit, and individually remove the two

(2) Stops from the Validation Unit.

NOTE: When reassembling the Unit, ensure that the right and left side Pins are correctly repositioned when reinstalled.

2. Carefully spread both sides of iVIZION

FR “A” Frame apart (See Figure 4-40 c

1

& c

4-40 d) up and out of the Validation Unit.

®

Head

2

),

and lift the Upper Validation Section (See Figure

a

1 d a

2 c

1 b

1 b

2 c

2 b

Figure 4-41 iVIZION Head BG85B Removal

4. Remove the four (4) CIS Sensor Mounting

Screws (See Figure 4-42 a

1 through a

4

) and

remove the CIS Sensor (See Figure 4-42 b) from

the Upper Validation Section.

NOTE: When reassembling the Unit, ensure that the UV Sensors are correctly

re- positioned when set in place (See

“Reassembly Cautions” on page 4-13 of

this Section).

NOTE: If foreign objects are observed adhering to the Sensor’s surface, blow it clean by using a Compressed Air spray.

5. Remove the two (2) mounting Screws (See Figure

4-42 c

1

& c

2

) retaining the Transmissive Light

Sensor in place (See Figure 4-42 d), and remove

it from the Upper Validation Section.

6. Remove the two (2) mounting Screws (See Figure

4-42 e

1

& e

2

) retaining the Upper UV Sensor in

place (See Figure 4-42 f), and drop it down and

off the Upper Validation Section.

Figure 4-40 Upper Validation Part Removal

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© 2014, JAPAN CASH MACHINE CO., LTD.

Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit c

1 a

1 e

1 a

2 e

2 c

2 a

3 a

4 a

1

Disassembly/Reassembly a

2 b

2 b

3 a

3 b

1 c b

4 b d f

Figure 4-42 CIS, Transmissive Light & Upper UV

Sensor Removal

CIS/CIS FPC/Lower UV Sensor &

Lower UV FFC Removal

To remove the CIS, the CIS FPC, the Lower UV

Sensor and the Lower UV FFC proceed as follows:

1. Remove three (3) BG 85A Head Mounting

Screws (See Figure 4-43 a

1, a

2

& a

3

) and release

the four (4) Clip-tab Stops (See Figure 4-43 b

1 through b

4

) on the iVIZION

®

BG 85A Head.

Unit.

iVIZION

®

BG 85A Head

(See Figure 4-43 c) up and off of the Validation

Figure 4-43 iVIZION BG 85A HEAD Removal

3. Remove two (2) mounting screws (See Figure 4-

44 a

1

& a

2

) retaining the Lower Validation Sec-

tion in place (See Figure 4-44 b) and remove it up

and off the Validation Unit.

a

2 a

1 b

P/N 960-100929R_Rev. 5 {EDP #148849}

4 - 1 2

Figure 4-44 Lower Validation Part Removal

© 2014, JAPAN CASH MACHINE CO., LTD.

Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit

4. Remove the four (4) CIS Sensor Mounting

Screws (See Figure 4-45 a

1 through a

remove the CIS Sensor (See Figure 4-45 b) and the CIS FPC Cable (See Figure 4-45 c) off of the

Lower Validation Section.

4

), and

NOTE: If foreign objects are observed adhering to the CIS surface, blow it clean by using a Compressed Air spray.

5. Remove two (2) mounting screws (See Figure 4-

45 d

1

& d

2

), retaining the Lower UV Sensor

(See Figure 4-45 e) in place and remove it and the

Lower UV FFC Cable (See Figure 4-45 f) from

the Lower Validation Section. b

NOTE: Follow the same procedure to remove the opposite side Timing Belt.

Section 4 a

3 c b a

2 a

1

Figure 4-46 Timing Belt Removal

NOTE: The Timing Belt should be reinstalled as illustrated by the Blue path

shown in Figure 4-47 when the Unit is

being reassembled.

e f c

Figure 4-47 Timing Belt Replacement

Reassembly Cautions

When reassembling the Upper/Lower UV Sensors, make sure that both of the Sensor positions and directions are correctly placed. Match the Connec-

tor’s position as illustrated in Figure 4-48a.

[Upper]

[Lower] a

4 a

1 a

2 d

1 d

2 a

3

Figure 4-45 CIS, CIS FPC, Lower UV Sensor &

Lower UV FFC Removal

NOTE: When reassembling the Unit, ensure that the UV Sensors are correctly re-positioned and set in place as illustrated

in Figure 4-48 on this page.

Validation Unit Timing Belt

Removal

To remove Timing Belt proceed as follows:

1. Remove the three (3) Side Plate Cover Mounting

Screws (See Figure 4-46 a

1, a

2

& a

3

) located on right side of the Lower Validation Section.

2. Remove the Cover (See Figure 4-46 b) from the

Lower Validation Section.

3. Remove Timing Belt (See Figure 4-46 c) from the

Lower Validation Section. a a

Figure 4-48 Upper/Lower UV Sensors Location

NOTE: Ensure that all Sensors and the iVIZION

®

BG 85B Head surfaces are absolutely clean before reassembling the iVIZION

®

Unit. Also ensure that all Finger

Prints, smudges, dirt or film that exists on any surfaces in the Transport path are removed.

Disassembly and Reassembly of the iVIZION

®

Unit is now complete.

P/N 960-100929R_Rev. 5 {EDP #148849}

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

THIS PAGE INTENTIONALLY LEFT BLANK

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 5

5 WIRING DIAGRAMS

This chapter provides the iVIZION grams for the following items:

®

Series Next-

Generation Banknote Acceptor Unit Wiring Dia-

iVIZION System Wiring Diagram

iVIZION System Wiring Diagram.

Figure 5-1 iVIZION System Wiring Diagram

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

Section 5 iVIZION® Series Next-Generation Banknote Acceptor Unit Wiring Diagrams

THIS PAGE INTENTIONALLY LEFT BLANK

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 6

6 PERFORMANCE TESTS

This section provides Calibration and Performance

Testing instructions for the iVIZION the following information:

®

Series Next-

Generation Banknote Acceptor Unit and contains

Tool Requirements

Installation Procedures

Download Procedures

JCM Tool Suite Standard Edition Mode

Calibration

Performance Tests

iVIZION Utility

Download and Installation Workbench Tool Requirements

Figure 6-1 illustrates and identifies the tools and

equipment interconnects necessary to download and install the iVIZION

®

Device.

Application Software Installation

Perform the following steps to install the “JCM

Tool Suite Standard Edition” Application Software

(Refer to Figure 6-1 and Figure 6-2 for the necessary Tool and Harness Connections and USB

Cable Type Requirements respectively).

1. Copy the “

JCMToolSuiteStandardEdition.zip

Application Software and extract on the Desktop.

2. Open the Third Layer of the extracted Folder and

Double-click on “

Setup.exe

”(See Figure 6-3 a).

a e, f d d

1 d

2 a c b a) iVIZION

®

Device b) Power Supply c) PC (OS: Windows XP/7) d) USB Cable

 d d

1

) USB “A” Terminal Plug

2

) USB Mini “B” Terminal Plug e) iVIZION

®

USB Driver (usbivizion.inf) f) Application Software*

(JCM Tool Suite Standard Edition).

*. Containing USB Downloader, Sensor Calibration, Performance

Test programs and Utility Function.

Figure 6-1 Tool and Harness Connections

Figure 6-3 Setup.exe File Location

The “

JCM Tool Suite Standard Edition - Install

Shield Wizard

” Screen shown in Figure 6-4 will

appear.

3. Click on “

Next>

” Screen Button (Figure 6-4 a).

a a b a) PC Side (USB A Terminal) b) iVIZION Side (USB Mini-B Terminal)

Figure 6-2 USB Cable Type Requirement

Figure 6-4 Install Shield Wizard Screen

4. When the “

Custom Information

Screen” shown in

Figure 6-5 appears, click on the Radio Screen

Button located next to the “

Anyone who use

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© 2014, JAPAN CASH MACHINE CO., LTD.

Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit this computer

” (See Figure 6-5 a) and click on

Next>

” Screen Button.

Performance Tests

7. Once installation is complete, the “

Wizard Completed will appear.

InstallShield

” Screen shown in Figure 6-8

a b a

Figure 6-5 Customer Information Screen

NOTE: The “OEM” in “Last Name:” and

Organization:” fields are default settings.

The actual “Last Name” and “Organization

Name” is available for a Customer’s use.

on a) when the “

Destination Folder

” Screen shown in

Figure 6-6 appears.

a

Figure 6-8 Installation Completion Screen

8. Click on the “Finish” Screen Button to end the installation process.

This completes the “

JCM Tool Suite Standard Edition

” installation procedure.

Driver Installation Procedure

Perform the following steps to install the various iVIZION

®

Software Drivers (Refer to Figure 6-1

for the Tool Requirements and Harness Connector locations). Before downloading the iVIZION

®

USB Driver the “ usbivizion.inf

” application must be installed in a designated Folder on the PC first.

1. Connect the USB Cable to the iVIZION

®

Unit.

2. Supply power to the iVIZION

®

Unit.

3. The

Hardware Update Wizard

” Screen shown in

Figure 6-10 will appear. Click on the Radio

Screen Button located beside “

No, not this time

” (See Figure 6-9 a) and then click on the

Next>

” Screen Button (See Figure 6-9 b).

Figure 6-6 Destination Folder Screen the

Current Settings:

” area (See Figure 6-

7 a) and then click on the “

Install

” Screen Button

(See Figure 6-7 b) to start the installation.

b a a b

Figure 6-7 Current Settings Confirmation

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Figure 6-9 Hardware Update Wizard Screen 1

4.

When the Screen shown in Figure 6-10 appears,

click on the Radio Screen Button located beside

“ mended)

Install the software automatically (Recom-

line (See Figure 6-10 a), and then click

© 2014, JAPAN CASH MACHINE CO., LTD.

Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit Section 6 a on the

“Next>”

Screen Button (See Figure 6-10 b)

.

b

Figure 6-10 Hardware Update Wizard Screen 2

5. The USB Driver locating process will begin. If the Hardware Installation Warning shown in Figure 6-11 appears, click on the “

Continue Anyway

Screen Button (See Figure 6-11 a).

9. Turn the iVIZION

®

power switch OFF.

This complete the iVIZION

® installation procedure.

USB Driver Software

JCM Tool Suite Standard Edition

Mode

The following two (2) modes exist in the “

JCM Tool

Suite Standard Edition

” package:

Normal Mode

Test Mode.

Normal Mode

” is a mode designed to provide the iVIZION

®

Operating Software to be downloaded.

The “

Service Mode

” Pull-Down Menu contains

three (3) available choices shown in Figure 6-13 as follows:

Download

(for downloading software)

Statistics

(for observing log data)

Utility

(for setting ICB and CIS Image functions). a

Figure 6-11 Hardware Update Wizard Screen 3

6. The ) USB Driver installation process will now begin.

7. When Software installation is complete, the

Completing the Found New Hardware Wizard

Screen will appear as shown in Figure 6-12.

Figure 6-13 Normal Mode Selection

Test Mode

” is a mode designed to perform iVIZION

®

Calibration and Performance Testing.

The “

Service Mode

” contains five (5) available

choices in its Pull-down Menu shown Figure 6-14 as follows:

Download

(for downloading software)

Statistics

(for observing log data)

Sensor Adjustment

(for calibration)

Performance Test

(for performance testing)

Utility

(for setting ICB and CIS Image functions).

Figure 6-14 Test Mode Selection a

Figure 6-12 Hardware Update Wizard Screen 4

8. click on the “Finish” Screen Button to close the

Completing…

” Screen (See Figure 6-12 a).

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit Performance Tests

Software Download Tool Requirements

The tools listed in Figure 6-15 are required to

install the iVIZION

®

Operating Software. e, f d d

1 d

2 a c b a) iVIZION

®

Device b) Power Supply c) PC (OS: OS: Windows XP/7) (iVIZION USB

Driver installed) d) USB Cable

 d

1 d

2

) USB “A” Terminal Plug

) USB Mini “B” Terminal Plug e) Application Software*

(JCM Tool Suite Standard Edition) f) iVIZION

®

Software Program.

*. Containing USB Downloader, Sensor Calibration, Performance

Test programs and Utility Function.

Figure 6-15 Required Software Download Tools

Software Download Procedures

The following two (2) types of download procedures exist, depending on the iVIZION

® conditions:

operating

The iVIZION

®

contains the “iVIZION

®

Software

Program already installed” (Upgrading)

The iVIZION

®

is new and does not have the

“iVIZION

®

Software Program installed” (e.g.,

New CPU Board).

D

OWNLOAD THE

U

PGRADE

P

ROGRAM

To download an update of the last “iVIZION

®

Software Program” into the iVIZION

® lows:

, proceed as foliVIZION

®

Power Switch to OFF.

2. Set all of the 8-Position DIP Switches to OFF

(See Figure 6-16).

Figure 6-17 JCM Tool Suite Standard

Edition Screen

6. Click on, and hold-down the “

Service Mode

Pull-Down Menu

and select “

Download

”. When selected it will highlight the selected Field Area

in Blue (See Figure 6-18), the Status LED will

flash at a Green Color rate.

The “

JCM Downloader Suite Edition Version

X.XX

” will automatically open, and the Screen

shown in Figure 6-19 will appear.

7. Click on the “

Browse

” Screen Button (See Figure

6-19 a).

Figure 6-18 JCM Tool Suite Standard

Edition Screen Pull-Down Menu a

Figure 6-16 DIP Switches All OFF

3. Connect the USB Port located on the front side of the iVIZION

®

Unit to the PC using a USB “A” to

“mini-B” Communications Cable.

iVIZION

®

Power Switch to ON.

the

JCM Tool Suite Standard

Edition

” Application. The Screen shown in Figure 6-17 will appear when the application

becomes activate.

Figure 6-19 Browse Screen Button Location

8. Select the Current iVIZION

®

Version (

V13901” e.g., the

“ iVIZION

Software Program

®

100(USA)ID003 example shown

in

Figure 6-20a)

from the

Download File

Screen that appears.

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit

9. Click on the “

Open

” Screen Button (See Figure

6-20 b).

a b =

Section 6 a b

Figure 6-20 iVIZION Software Program

Selection

10. When the “

JCM Downloader Suite

” Screen reappears, click on the center “

Download

” Screen

Button (See Figure 6-21 a) to begin the Software

download into the iVIZION

®

Unit.

The

Download

Screen will display a Progress

Barograph during the download operation

(See Figure 6-21 b), and a

Blue Text Line below the Download Screen Button will display the download Percentage as “ Downloading : XX% ”

(See Figure 6-21 c). The Status LED will alter-

nately light Green and Red during this operation.

Figure 6-22 Download Completed Screen 1

D

OWNLOADING THE

P

ROGRAM

F

IRST

T

IME

When the iVIZION

®

Software Program is not preinstalled (e.g., when changing the CPU Board), the download procedure for an “empty” Unit is slightly different from the Download and Upgrade Program procedures that were presented previously.

To download the “iVIZION

®

Software Program” into an “empty” iVIZION

® ceed as follows:

for the first time, pro-

1. Turn the iVIZION

®

Power Switch to OFF.

2. Set 8-Position DIP Switch #6, #7 and #8 to ON

(See Figure 6-23).

b a c

Figure 6-21 Download Progress Screen 1

11. When the download is complete, the “

Download

Success. Reset Done. Waiting for USB Cable Disconnection .

” Blue Text Line will appear

(See Figure 6-22 a).

12. Confirm that the Host’s Checksum and the

Device Checksum’s identically match each other

(See Figure 6-22 b).

Figure 6-23 DIP Switches 6, 7, & 8 ON

3. Connect from the USB Port located on the front side of the iVIZION

®

Unit to the PC using the

“A”/”mini-B” USB Communications Cable.

4. Turn the iVIZION

®

Power Switch to ON. The

Status LED will flash at a Green Color rate.

5. Launch the “

JCM Tool Suite Standard Edition

Application. The Screen shown in Figure 6-24

will appear when the application is activate.

Figure 6-24 JCM Tool Suite Standard Edition

Screen 2

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit

6. Click on, and hold-down the “

Service Mode

Pull-Down Menu

selection and Slide-down the

Menu to select “

Download

”. When selected it will

Highlight the selected Field Area in Blue

(See Figure 6-25), and the Status LED will flash

at a Green Color rate.

Performance Tests download into the iVIZION

®

Unit. The

Download

Screen will display a Progress Barograph during

the download operation (See Figure 6-28 b), and

a Blue Text Line below the Download Screen

Button will display the download Percentage as

“ Downloading : XX%

” (See Figure 6-28 c). The

Status LED will alternately light Green and Red .

b a c

Figure 6-25 JCM Tool Suite Standard Edition

Screen Pull-Down Menu 2

The “

JCM Downloader Suite Edition Version

X.XX

” will automatically open, and the Screen

shown in Figure 6-26 will appear.

7. Click on the “

Browse

” Screen Button (Figure 6-

26 a).

Figure 6-28 Download Progress Screen 2

10. When the download is complete, the “

Download

Success. Reset Done. Waiting for USB Cable Disconnection .

” Blue Text Line will appear

(See Figure 6-29 a).

11. Confirm that the Host’s Checksum and the

Device Checksums identically match each other

(See Figure 6-29 b).

a b = a

Figure 6-26 Browse Screen Button Location

8. Select the current iVIZION

®

Software Program version

(e.g., iVIZION100(USA)ID003V13901 in the

Figure 6-27a example) from the

Download

File

Screen that appears, then click on the “

Open

Screen Button (See Figure 6-27 b).

a b

Figure 6-27 iVIZION Software Program Selection

9. When the “

JCM Downloader Suite…

” Screen reappears, click on the center “

Download

” Screen

Button (See Figure 6-28 a) to begin the Software

Figure 6-29 Download Completed Screen 2

This completes the iVIZION Software Downloading Procedures.

Calibration

This section provides instructions for performing a calibration of the Acceptor Unit Sensors and the

Transport Unit Sensors within the iVIZION

®

Device.

When to Calibrate

Calibration should be performed when one of the following four (4) conditions occur:

1. When removing one of the Circuit Boards.

2. When replacing one of the Circuit Boards.

3. When dirt adheres to the Sensors (See “Sensor

Cleaning Procedure” on page 2-10 of this

Manual).

4. When the Banknote Acceptance Rate becomes drastically degraded.

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit Section 6

C

ALIBRATION

O

RDER

Table 6-1 lists the Calibration Order related to each

iVIZION

®

Sensor’s Screen indication.

Table 6-1 iVIZION Sensor Calibration Order

Step

Calibration #1

Calibration #2

Calibration #3

Calibration #4

Screen Indication

Box RUNNING

Nearly Full RUNNING

Feed-Out RUNNING

Home Position

RUNNING

Feed-In

RUNNING

Entrance RUNNING

Exit RUNNING

UV RUNNING

UV RUNNING

CIS RUNNING

Related Sensor

Cash Box Sensor

Nearly Full Sensor

Feed-Out Sensor

Home Position Sensor

Feed-In Sensor

Entrance Sensor

Exit Sensor

UV Sensor (Upper)

UV Sensor (Lower)

CIS transmissive Sensor

CIS Sensor (Lower)

CIS Sensor (Upper)

Calibration Tool Requirements

Figure 6-30 illustrates and list identifies the calibra-

tion Tools and equipment interconnects necessary to install an iVIZION

®

Machine.

Unit away from its Host

NOTE: When the “USB “A” Terminal” is connected to a USB Hub, the iVIZION may not be operating. Ensure that the “USB “A”

Terminal” is properly connected directly to the USB Port of the PC.

e d d

1 c a) iVIZION

®

Device d

2 a b f b) Power Supply c) PC (OS: OS: Windows XP/7) (iVIZION USB

Driver Installed) d) USB Cable

 d

1 d

2

) USB A Terminal

) USB Mini-B Terminal e) Application Software*

(JCM Tool Suite Standard Edition) f) Reference Paper (KS-072/KS-089)

*. Contains USB Downloader, Sensor Calibration Performance Test

Programs and Utility.

Figure 6-30 Remote Calibration Tools Required

Reference Paper Placement

P

LACING THE

KS-072/KS-089 R

EFERENCE

P

APER

This portion provides information concerning the

KS-072/KS-089 Reference Paper’s settings and uses.

NOTE: Do not touch the Paper Surfaces of either side of the KS-072/KS-089

Reference Paper (See Figure 6-31 a).

a

ID

Sticker b b

Top Surface c c

KS-089

Reference Paper a

Bottom Surface

Open

Figure 6-32 Reference Paper Setting 1 a a

ID

Sticker a

Top Surface Bottom Surface

Figure 6-31 KS-072/KS-089 Reference Paper

Perform the following steps to properly place the

KS-072/KS-089 Calibration Reference Paper into the iVIZION

®

Device:

1. Open the Upper Guide while pressing in on the

Upper Guide Access Levers located on each side of the Acceptor Unit that are indicated by the

Blue

Arrows in Figure 6-32a.

2. Place the KS-072/KS-089 Reference Paper

(See Figure 6-32 b) in the Unit until its Catch

Edge reaches both the left and right side of the

Frame (See Figure 6-32 c).

NOTE: Place the KS-072/KS-089 Reference

Paper so the ID Sticker is visible, otherwise,

Calibration will not be performed correctly.

KS-072

Reference Paper a

Open

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit

3. Firmly close the Upper Guide (See Figure 6-33 a)

until it “clicks” into place, and ensure that both sides are tightly closed and locked in place.

a

Performance Tests a c b

Figure 6-33 Reference Paper Setting 2

Calibration Procedure

The following two (2) methods exist for performing each of the iVIZION

®

Calibration Procedures:

Calibration Only

Calibration plus Serial Number Writing.

C

ALIBRATION

O

NLY

Perform the following steps to just calibrate the

 iVIZION

®

Unit Sensors: iVIZION

®

Unit’s Power Switch OFF.

2. Set DIP Switch #8 to ON (See Figure 6-34).

iVIZION

®

Unit’s Power Switch ON.

The Status LED will begin flashing and then will light a steady Blue Color.

Figure 6-34 DIP Switch #8 ON

tion

the

JCM Tool Suite Standard Edition

Application. The “

JCM Tool Suite Standard Edi-

” Screen shown in Figure 6-35 will appear

when the application becomes active.

5. Click on, and hold-down the “

Service Mode

Pull-Down Menu Selection (See Figure 6-35 a)

and slide-down to select “

Sensor Adjustment

from within the Pull-Down Menu (See Figure 6-

35 b).

Figure 6-36 iVIZION Calibration Ver.X.XX Screen

NOTE: Writing a Serial No. can be performed after a Calibration is

completed. To do so, Click on the “Update

serial No.” Check-box (See Figure 6-36 b)

if the iVIZION Device needs its current

Serial No. written.

NOTE: If the RFID Board is not featured within the iVIZION Device, remove the

check in the “Check RFID” Check-box.

7. Click on the “

Start

” Screen Button (See Figure 6-

36 a) to begin the following three (3) sequential

Sensors Calibration Procedures:

-

Cash Box Sensor

-

Nearly Full Sensor

-

Feed-Out Sensor

Calibration will be performed in the above order while one of either “ Box RUNNING ”, “ Nearly

Full RUNNING

” and “

Feed-Out RUNNING

messages is showing on the Screen (See Figure 6-

37).

NOTE: If the “Check RFID” Check-box

shown in Figure 6-37a is unchecked, the

Calibration Information” Screen shown

in Figure 6-38 will appear. When present,

click on the “OK” Screen Button

(See Figure 6-38 a) to begin the

Calibration Procedure.

a b

Figure 6-35 JCM Tool Suite Standard Edition

Ver.X.XX

Screen 3

6. This action will activate the “ iVIZION Calibration

” Mode automatically, and the Screen

shown in Figure 6-36 will appear.

a

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-37 Feed-Out Calibration Proceeding

Screen a

NOTE: Message in this dialogue box is different depending on the Software

Version but procedure is same.

Figure 6-38 Calibration Information Screen 1

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit

Once the three (3) Sensor Calibration Procedures are complete, the “

Calibration Information

Screen shown in See Figure 6-39 will appear.

Section 6 a

Figure 6-39 Calibration Information Screen 2

8. Remove the Cash Box to set the Pusher Plate for the Home Position Sensor Calibration Procedure.

9. Open the Cash Box and press down on the Pusher

Release Plate (See Figure 6-40 a & b).

a

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-42 Exit Calibration Proceeding Screen

Once the four (4) Sensors Calibration Procedures are complete, the “

Calibration Information

Screen shown in Figure 6-43 will appear.

b a

Figure 6-43 Calibration Information Screen 3

13. Remove the Cash Box and remove the piece of

Cardboard, then reseat the Cash Box into the iVIZION

®

Device again.

14. Place Reference Paper KS-072/KS-089 into the iVIZION

®

Device (See “Placing the KS-072/KS-

089 Reference Paper” on page 6-7 of this Sec-

tion).

15. Click on the “

OK

” Screen Button (See Figure 6-

43 a) to begin the following two (2) UV Sensor

Calibration Procedures:

-

Lower UV Sensor

-

Upper UV Sensor

Calibration will be performed in the above alphabetic order while “ UV RUNNING ” is showing on

the Screen (See Figure 6-44).

Figure 6-40 Pusher Plate Release Location

10. Hold the Pusher Plate down (See Figure 6-41 a)

and slide a 80x50mm piece of Cardboard

(See Figure 6-41 b) in between the Frame Outer

LR Guides (Figure 6-41 c) and the Pusher Plate.

c

Cardboard

Slide In a

Figure 6-41 Cardboard Setting Location

11. Reseat the Cash Box back into its Frame position.

12. Click on the “

OK

” Screen Button (Review Figure

6-39 a) to begin the following four (4) Sensor

Calibration Procedures:

-

Home Position Sensor

-

Feed-In Sensor

-

Entrance Sensor

-

Exit Sensor

Calibration will be performed in the above order while one of “ Home Position

RUNNING ”, “ Feed-In RUNNING ”, “ Entrance

RUNNING ” or “ Exit RUNNING ” messages is

showing on the Screen (See Figure 6-42).

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-44 UV Calibration Proceeding Screen

Once the UV Sensor Calibration is complete, the

Calibration Information

” Screen shown in Figure 6-45 will appear.

a

Figure 6-45 Calibration Information Screen 4

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit

16. Remove the KS-072/KS-089 Reference Paper and click on the “

OK

” Screen Button (See Figure 6-45

a) to begin the UV Sensor Non-Paper Calibration.

Once the UV Sensor Non-Paper Calibration is complete, the “

Calibration Information

” Screen

shown in Figure 6-46 will appear.

Performance Tests a

Figure 6-46 Calibration Information Screen 5

17. Place the KS-072/KS-089 Reference Paper back into the iVIZION

Section).

®

Device (See “Placing the KS-

072/KS-089 Reference Paper” on page 6-7 of this

18. Click on the “

OK

” Screen Button (See Figure 6-

46 a) to begin the following three (3) CIS Calibra-

tion Procedures:

-

CIS Transmissive

-

CIS Upper

-

CIS Lower

Calibration will be performed in the above order while “ CIS RUNNING ” is showing on the

Screen (See Figure 6-47).

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-49 Calibration Value Writing Screen

20. When the Calibration Value writing EEPROM writing is complete, the “

Calibration Information

” Screen shown in Figure 6-50 will appear.

21. Click on the “

OK

” Screen Button (See Figure 6-

50 a).

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-47 CIS Calibration Proceeding Screen

Once the CIS Calibration is complete, the “

Calibration Information

” Screen shown in Figure 6-

48 will re-appear.

a

Figure 6-48 Calibration Information Screen 6

19. Remove the KS-072/KS-089 Reference Paper and click on the “

OK

” Screen Button (See Figure 6-48

a) to begin the CIS Sensor

Non-Paper Calibration Procedure.

Once the CIS Non-Paper Calibration Procedure is complete, the Calibration Value will be written to the EEPROMs located on the Sensor Board and

the CPU Board (See Figure 6-49).

a

Figure 6-50 Calibration Complete Screen

This completes the Paper Calibration Procedures.

Refer to “Reference Paper Use Precautions” on page 1-4 to properly store and prevent damage to

the KS-072/KS-089 Reference Paper.

C

ALIBRATION

P

LUS

S

ERIAL

N

UMBER

W

RITING

When the Sensor Calibration procedure is complete, the capability to write the Serial Number into the iVIZION

®

Unit becomes possible. To write a

Serial Number into Memory, proceed as follows:

1. Complete the initial Sensor Calibration Procedure

first (See “Calibration Only” on page 6-8 of this

Section).

NOTE: To perform the “Writing Serial No.”,

process, click on the “Update serial No.

Check-box when the “iVIZION Calibration

Ver.X.XX” Screen is active (See iVIZION

Calibration Ver.X.XX Screen Figure 6-36 b on page 6-8 of this Section).

2. Once the CIS Sensor Calibration is complete, the

iVIZION Calibration Service Suite Edition

Screen shown in Figure 6-51 will appear.

a

Figure 6-51 iVIZION Calibration Service Suite

Edition Screen

3. Click on the “

OK

” Screen Button (See Figure 6-

51 a). The “

Setting Manufacture No

” Screen

shown in Figure 6-52 will then appear.

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit Section 6

4. Click on either the “  ” or “  ” Triangle Indication Buttons in each Serial Number Box located at the bottom of the Screen to either increase or

decrease the numbers to change (See Figure 6-52

a).

5. Click on the “ 

OK

” Screen Button located on the

right side of the Screen (See Figure 6-52 b).

 a b

Figure 6-52 Setting Manufacture No. Screen

The Calibration Value and the Serial Number will then be written into the EEPROMs on the Sensor

and the CPU Boards (See Figure 6-53).

Performance Tests

This portion explains the iVIZION

®

Performance

Test Procedures. The following two (2) methods exist to perform this Performance Test Procedure.

Performance Test using a PC

Performance Test using the External DIP Switches.

Choose one (1) of the two (2) above Performance

Test Procedures by selecting the one related to the particular circumstance desired.

Performance Test Tool Requirement using a PC

Figure 6-55 illustrates and list identifies the Tools

and Equipment Interconnects required to perform a

PC iVIZION

®

Performance Test.

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-53 Calibration Value Writing Screen

When the data writing into the EEPROM is complete, the “

Calibration Information

” Screen

shown in Figure 6-54 will appear.

a

Figure 6-54 Adjustment Info Screen

6. Click on the “

OK

” Screen Button (See Figure 6-

54 a).

This completes the Serial Number Writing

Procedure. e d d

1 d

2 a c b a) iVIZION Device b) Power Supply c) PC (OS: Windows XP) (iVIZION USB Driver

Installed) d) USB Cable

d

d

1

) USB A Terminal

2

) USB Mini-B Terminal e) Application Software*

(JCM Tool Suite Standard Edition)

*. Contains USB Downloader, Sensor Calibration, Performance Test

programs and Utility.

Figure 6-55 PC Performance Test Tools Required

Performance Test Items using a PC

Table 6-2 lists the available Performance Test Items and their purpose using a PC for testing.

Table 6-2 PC Performance Test Items

No.

1

2

3

4

5

Test Item

Motor

Normal

Rotation

Motor

Reverse

Rotation

Stacker

Motor

Cycle

Movement

Status LED

Indication

Test Purpose

Status LED

Stand

-by

Operating

Testing the Transport

Motor rotation in a

Banknote intake direction

Testing the Transport

Motor rotation in a

Banknote reject direction

Testing the Stacker

Motor’s movement

Testing sequential movement from

Banknote transportation to stacking at regular intervals without Banknotes

Blue

Lit

Yellow

Flashes

Testing the Status

LED Indications

Red

Green

Blue

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit

Table 6-2 PC Performance Test Items

No.

6

7

8

9

Test Item Test Purpose

Status LED

Stand

-by

Operating

Sensor ON/

OFF

Testing each

Sensor’s

Performance

DIP Switch

ON/OFF

Testing the 8-Position

DIP Switches

Performance

Banknote

Acceptance

ICB Setting

(Reading

Ticket)

Testing

Transportation,

Validation, Stacking and Reject

Performance, and the

Vend Signal Output

Setting the ICB

Enable, Disable and

Machine No.

Functions.

Blue

Lit

Blue

Lit

Extinguished

(Out)

PC Performance Test Preparation

Perform following steps to begin the Performance

Test Preparation Procedure: iVIZION

®

Unit’s Power Switch OFF.

2. Remove the Transport Unit from the Frame.

3. Set 8-Position DIP Switch #8 to ON.

a a c f i g h

Performance Tests b d e

Figure 6-58 iVIZION Test Item VerX.XX Screen

9. Click on each Screen Button to begin its related

Performance Test. A Screen similar the Screen

shown in Figure 6-59 will appear for each Test.

For more detail concerning each Performance

Test, refer to “Performance Test Items using a

PC” on page 6-11 of this Section.

b

Figure 6-56 DIP Switch #8 Set ON

4. Place the Transport Unit into the Frame.

iVIZION

®

Unit’s Power Switch ON.

The Status LED will light a steady Blue Color.

the

JCM Tool Suite Standard Edition

Application. The Screen shown in Figure 6-57

will appear when the application becomes active.

a b c

Figure 6-57 JCM Tool Suite Standard Edition

Screen

7. Click on, and hold-down the “Service Mode” selection

Pull-Down Menu

(See Figure 6-57 a)

and Slide-down select “

Performance Test

” from

the Pull-Down Menu Selections (See Figure 6-57

b).

8. Activate the “ iVIZION Test Item VerX.XX

” Appli-

cation and the Screen shown in Figure 6-58 will

automatically appear.

Figure 6-59 Start, Stop & Exit Screen Button

10. Click on the related “

Start

” Screen Button

(See Figure 6-59 a) to begin the desired Perfor-

mance Test. When the desired Performance Test is complete, click on the “

Stop

” Screen Button

(See Figure 6-59 b).

If a return to the “

Test Item Select

” Screen is desired, click on the “

Exit

” Screen Button

(See Figure 6-59 c).

Performance Test Procedures

This portion provides information concerning each

Performance Test Procedure.

A

NY

M

OTOR

T

EST

Perform the following steps to test the Transport

Motor’s Normal Rotation, the Transport Motor’s

Reverse Rotation, the Stacker Motor’s operation and a complete Cyclic Movement Test.

The following four (4) Motor Tests available:

Transport Motor Normal Rotation Test

Transport Motor Reverse Rotation Test

Stacker Motor Test

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit Section 6

Cyclic Movement Test.

To run a specific Test, proceed as follows: the

Test Item Select

” Screen (Refer to

the “PC Performance Test Preparation” on page 6-12 of this Section).

2. Click on the desired Test Screen Button from the

Menu Screen provided (Refer back to Figure 6-58

a, b, c & d).

3. Click on the “

Start

” Screen Button (Refer to Figure 6-60 a) to begin each Test.

4. Check that the Status LED is blinking at a Yellow

Color rate. (See Table 6-3 to identify the

 various Status LED conditions).

5. Click on the “

Stop

” Screen Button (See Figure 6-

60 b) to end each Test.

6. Click on the “

Exit

” Screen Button (See Figure 6-

60 c) to return to the “

Test Item Select

” Screen.

a b c

Figure 6-60 Transport Motor Normal Forward

Test Screen

Table 6-3 lists the Status LED indications for each

normal or abnormal Test Item condition.

Table 6-3 LED Indications for each condition

Status LED

Test Item Screen Button

Normal Abnormal

Transport Motor

Normal Rotation

Transport Motor

Reverse Rotation

Stacker Motor

Cyclic Movement

*

Transport motor

Forward

Transport motor

Reverse

Stacker motor

Forward

Cycle Test

Yellow

Flashes

Lit Yellow or

Extinguished

(Out)

Red Flashes

*. Once the Cycle Movement Test is complete, transport movement will halt for approximately 25 seconds; then start the test again.

(See “Error, Jam and Reject Code Tables” on page A-2 of Appendix

A in this Service Manual when the Status LED indicates an abnormal

operating condition).

LED I

NDICATOR

T

EST

Perform the following steps to test the LED Indicators.

the

Test Item Select

” Screen again

(Refer to “PC Performance Test Preparation” on page 6-12 of this Section).

2. Click on the “

Display Test

” Screen Button

(See Figure 6-58 e).

Figure 6-61 LED Indicator Test Screen

4. Check the Status LED’s condition. When the

Status LED Indicator blinks in a Red , Green , and

Blue Color sequence, the Status LED is performing normally.

5. Click on the “

Stop

” Screen Button (See Figure 6-

61 b) to end the LED Indicator Test.

6. Click on the “

Exit

” Screen Button (See Figure 6-

61 c) to return to the “

Test Item Select

” Screen.

S

ENSOR

ON/OFF T

EST

Perform the following steps to enable the Sensor

ON/OFF Test.

1. Launch the “

Test Item Select

” Screen again

(Refer to “PC Performance Test Preparation” on page 6-12 of this Section).

2. Click on the “

Sensor ON/OFF Test

” Screen But-

ton (See Figure 6-58 f).

3. Click on the “

Start

” Screen Button (See Figure 6-

62 a) to begin the Sensor ON/OFF Test. The cur-

rent testing condition is indicated in a column

adjacent to the Function being tested on the Figure 6-62 Screen.

 a b c

3. Click on the “

Start

” Screen Button (See Figure 6-

61 a) to begin the LED Indicator Test.

a b c

Figure 6-62 Sensor ON/OFF Test Screen

Five (5) actions are required to check all twelve

(12) Sensors in the iVIZION

®

Unit. Refer to

Table 6-4 for each action regarding the related

Sensor being tested.

When the desired test action is complete, the resulting condition of each Sensor is indicated by its Screen condition turning “ON”.

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit

Table 6-4 Sensor Actions and Conditions

Action Sensor Condition

Open the Acceptor Unit’s

Upper Guide

Open the Transport Unit’s Upper

Guide

No Action Required (Seat the

Cash Box correctly in place)

Entrance

CIS L2

CIS L1

CIS R1

CIS R2

Exit

Feed-In

Feed-Out

Cash Box

(Large Cash Box or

Standard Cash Box)

Remove the Cash Box from the Unit

Hold-down the Pusher Plate and slide a 80x50mm piece of

Cardboard in-between the Frame

Outer LR and the Pusher Plate

*

Nearly Full

Home Position

OFF→ON

OFF→ON

OFF→ON

OFF→ON

OFF→ON

*. Review Figure 6-40 and Figure 6-41 on page 6-9 regarding how to set

the Cardboard in place.

4. Click on the “

Stop

” Screen Button (See Figure 6-

62 b) to end the Sensor ON/OFF Test.

5. Click on the “

Exit

” Screen Button (See Figure 6-

62 c) to return to the “

Test Item Select

” Screen.

B

ANKNOTE

A

CCEPTANCE

T

EST

Perform the following steps to test the transportation, validation, stacking and reject sequential performance and Vend Signal Output functions of the iVIZION

®

Unit.

the

Test Item Select

” Screen again

(Refer to “PC Performance Test Preparation” on page 6-12 of this Section).

2. Click on the “

Accept Test

” Screen Button

(See Figure 6-58 g).

3. Click on the “

Start

” Screen Button (See Figure 6-

63 a) to begin the Banknote Transport Test.

4. Insert a Banknote into the iVIZION

®

on a Screen similar to Figure 6-63d.

Unit.

The Banknote’s Denomination will be indicated a b a b

Performance Tests

Table 6-5 Denomination Valuation List (Continued)

Denomination Value Indication

$10

$20

$50

$100

10

20

50

100

5. Click on the “

Stop

” Screen Button (See Figure 6-

63 b) to end the Acceptance Test Screen.

6. Click on the “

Exit

” Screen Button (See Figure 6-

63 c) to return to the “

Test Item Select

” Screen.

NOTE: If the intent is to perform other tests, close all of the Screens open on the

PC, and turn the iVIZION Power Switch

OFF; then,

Turn the iVIZION Power Switch back ON, and begin the Performance Test

Procedures over again.

ICB F

UNCTION

S

ETTING

(B

ARCODE

C

OUPON

)

Perform the following steps to set the ICB Enable/

Disable Functions when using a Barcode Coupon.

To enable the ICB function:

1. Launch the “

Test Item Select

” Screen again

(Refer to “PC Performance Test Preparation” on page 6-12 of this Section).

2. Click on the “

ICB Control Ticket Read Test

Screen Button (See Figure 6-58 h).

3. Click on the “

Start

” Screen Button (See Figure 6-

64 a) to begin the ICB Function Setting.

c d

Figure 6-63 Denomination Indication Location

Table 6-5 Denomination Valuation List

Denomination

$1

$5

Value Indication

1

5 c

Figure 6-64 ICB Function Test Screen

4. Insert an “

ICB Enable Ticket

” Barcode Coupon.

The Status LED will blink three (3) times at a

Green Color rate when the ICB Enable Ticket is being read correctly.

5. Once the Status LED begins blinking normally, insert a “

JCM Global

” Barcode Coupon in order to configure the Machine Number for the iVIZION

®

Unit being tested. The Status LED will blink three (3) times at a Green Color rate when the Machine Number is being read correctly.

If the Status LED blinks at a Blue Color rate, an

error condition has occurred (See “Error, Jam and

Reject Code Tables” on page A-2 of Appendix A

in this Service Manual for more details).

6. Click on the “

Stop

” Screen Button (See Figure 6-

64 b) to complete the ICB Function Setting opera-

tion.

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit Section 6

7. Click on the “

Exit

” Screen Button (See Figure 6-

64 c) to return to the “

Test Item Select

” Screen.

NOTE: If the intent is to perform other tests, close all of the Screens open on the

PC, and turn the iVIZION Power Switch

OFF; then,

Turn the iVIZION Power Switch back ON, and begin the Performance Test

Procedures over again.

To disable the ICB function:

the

Test Item Select

” Screen (Refer to

“PC Performance Test Preparation” on page 6-12

of this Section).

2. Click on the “

ICB Control Ticket Read Mode

Screen Button (See Figure 6-58 h).

3. Click on the “

Start

” Screen Button (See Figure 6-

64 a) to begin the ICB Function Setting operation.

4. Insert an “

ICB Disable Ticket

” Barcode Coupon.

The Status LED will blink three (3) times at a

Green Color rate when the ICB Disable Ticket reading is properly completed.

If the Status LED is blinks at a Blue Color rate,

some error condition has occurred (See “Error,

Jam and Reject Code Tables” on page A-2

of Appendix A in this Manual for more details).

5. Click on the “

Stop

” Screen Button (See Figure 6-

64 b) to finish the ICB Function Setting opera-

tion.

6. Click on the “

Exit

” Screen Button (See Figure 6-

64 c) to return to the “

Test Item Select

” Screen.

NOTE: If the intent is to perform other tests, close all of the Screens open on the

PC, and turn the iVIZION Power Switch

OFF; then,

Turn the iVIZION Power Switch back ON, and begin the Performance Test

Procedures over again.

DIP S

WITCH

ON/OFF T

EST

Perform the following steps to test the 8-Position

DIP Switch ON/OFF Functions: iVIZION

®

Power Switch to OFF.

2. Remove the Transport Unit from the iVIZION

®

Unit’s upper Section.

3. Set the desired DIP Switches being tested to ON and set DIP Switch #8 to ON. DIP Switch #8 will always be set to ON during all remaining Switch

Tests being performed (The Figure 6-65 example

shows DIP Switch #3 and #5, plus DIP Switch #8 all set to ON). the

Test Item Select

” Screen (Refer to

“PC Performance Test Preparation” on page 6-12

of this Section).

5. Click on the “

DIP Sw ON/OFF Test

” Screen But-

ton (Review Figure 6-58 i) to begin the DIP

Switch ON/OFF Test.

6. Click on the “

Start

” Screen Button (See Figure 6-

65 a). The tested DIP Switch condition will be

indicated on the Screen similar to that shown in

Figure 6-65. Make sure the desired DIP Switch

Number is shown as “

ON

”.

a b c

Figure 6-65 DIP Switch ON/OFF Test Screen 1

7. Set the desired DIP Switch to

OFF

(Figure 6-66

example = DIP Switch #3 and #5).

8. Make sure the desired DIP Switch Number is

OFF

”. (If DIP Switch #3 and #5 were set during a previous procedure, the Screen will indicate

“ON” in each Field Window related to their DIP

Switch Number).

9. Click on the “

Stop

” Screen Button (See Figure 6-

66 b) to end the DIP Switch ON/OFF Test.

10. Click on the “

Exit

” Screen Button (See Figure 6-

66 c) to return to the “

Test Item Select

” Screen.

11. Turn the iVIZION

®

Power Switch OFF.

12. Place the Transport Unit onto the Frame.

NOTE: If it is necessary to perform another test, make sure that DIP Switch No.8 is still set to ON.

a b c

NOTE: If DIP Switch #3 and #5 were set during a previous procedure, the Screen

will indicate “ON” in each Field Window

related to their DIP Switch Number.

SW8 is

Always “ON”

During a

Performance

Test

SW8 is Always

“ON” During a

Performance Test

Figure 6-66 DIP Switch ON/OFF Test Screen 2

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit Performance Tests

Performance Test Tool Requirement using an External DIP Switch Box

Figure 6-67 illustrates and list identifies the Tools

and equipment interconnects necessary to perform the iVIZION

®

Switch Box.

Performance Tests using an External d c

MOLEX 4-Pin a

MOLEX 3-Pin b

MOLEX 2-Pin a) iVIZION Device b) Power Supply (12V DC - 24V DC) c) External Switch Box

(User provided) d) Interface Cable (3380-05-01 EDP#146780)

Figure 6-67 Calibration Tool Requirements

External DIP Switch Performance Test

Procedure Settings

Table 6-2 lists the DIP Switch settings for the

Performance Tests using the External Switch Box.

Table 6-6 Performance Test DIP Switch Settings

*

Status LED DIP Switch Setting (O = ON)

No. Test Item

Standby

Operating

1 2 3 4 5 6 7 8

1

2

3

4

Motor

Normal

Rotation

Motor

Reverse

Rotation

Stacker

Motor

Cyclic

Movement

Status LED

Indication

Yellow

Flashes

-

O

-

-

O

O

-

-

-

-

O -

-

-

O -

-

-

-

-

-

-

-

-

-

O

O

O

O

5

Blue

Lit

Red

Green

Blue

O O

6

7

Banknote

Acceptance

ICB Setting

(Reading

Ticket)

Extinguished

(Out)

O

O

O

-

O

-

O

O -

-

-

-

-

O

O

*. NOTE: The Sensor ON/OFF Test and the DIP Switch ON/OFF Test are ONLY available when using the PC procedure!

Performance Tests with External Switch

Procedures

Perform the following steps to test the Motor

Normal Forward and Reverse Rotation, the Stacker

Motor, the Cyclic Movement Test, the Status LED

Indication Test, the Banknote Transportation and the ICB Function Setting Performance Tests.

1. Turn the iVIZION

®

Power Switch OFF.

2. Remove the Transport Unit from the Frame.

3. Set the appropriate DIP Switch(es) to “ON” for the test desired using the 8-Position DIP Switch

(See Table 6-6).

4. Place the Transport Unit back onto the Frame.

5. Connect the third the fourth Pin Connector of the

External Switch Box Cable to the corresponding

Connector Pins of the five (5) Pin Plug located at the rear side of the iVIZION

®

Transport Unit

6. Set the External Switch Box Switch to the position away from the Status LED on the Box.

7. Turn the iVIZION iVIZION

®

®

Power Switch to

ON

. The

Status LEDs will indicate Stand-by

Mode when the Status LED on the iVIZION

®

Lights a steady Blue Color, and the Status LED on the External Switch blinks at a Red Color rate.

8. Turn the External Switch Box Switch toward the iVIZION

®

status LED on the Box. The desired

Test selected by DIP Switch Positions will then

begin (Refer to Table 6-6 “Performance Test DIP

Switch Settings” on page 6-16 of this Section for

each test and its resulting Test indication).

9. Return the External Switch Box Switch to the position away from the iVIZION

®

Status LED on the Box again, and the current Test being run will end. If other Switch Box Tests are necessary, restart from Step 1 at the beginning of this procedure.

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit Section 6

iVIZION Utility Tools

This portion provides information regarding each iVIZION

® Service Mode setting procedure.

The following two (2) Tool setting types exist when using the iVIZION Utility Tools:

CIS Image Views

ICB Function Settings.

ICB/Image Setting Tool Requirements

The Tools listed in Figure 6-68 are required to set

or change each iVIZION

®

ICB Setting. e d d

1 d

2 a c b a) iVIZION Device b) Power Supply c) PC (OS: Windows XP/7)(iVIZION USB Driver

Installed) d) USB Cable

 d

1

) USB “A” Terminal Plug

) USB “Mini-B” Terminal Plug d

2 e) Application Software*

(JCM Tool Suite Standard Edition).

*. Containing USB Downloader, Sensor Calibration, Performance

Test programs and Utility.

Figure 6-68 ICB Setting Tool Requirements

NOTE: The ICB Function Status is initially

Factory Set to “INHIBIT” as a standard function. Therefore, the iVIZION Unit’s ICB must be first initialized using the USB Tool

Suite Utility Options. Refer to the JCM ICB

Installation Guide for exact programming descriptions and operational details.

ICB/Image Setting Change Preparation

Perform the following steps to set or reset the ICB

Functions.

iVIZION

®

Unit’s Power Switch to

ON

.

the

JCM Tool Suite Standard Edition

Application. The Figure 6-69 Screen will appear

when the application becomes active.

3. Click on, and hold-down on the “

Service Mode

” selection

Pull-Down Menu

(See Figure 6-69 a),

and Slide-down select “

Utility

” from the Pull-

Down Menu Sections (See Figure 6-69 b).

The “

iVIZION Utility Tool Version X.XX for

Suite Edition

” Application Menu selection

Screen shown in Figure 6-70 will automati-

cally appear.

a a b

Figure 6-69 JCM Tool Suite Standard Edition

CIS Image Tool

The CIS Image Tool provides graphic views of the scanned Banknote images directly. This feature is available to confirm the last stacked Banknote denomination by presenting its scanned front and back images.

1. Click on the large “

1) CIS IMAGE

” Screen

Button located on the “

iVIZION Utility Tool

Screen (See Figure 6-70 a).

2. Confirm that the “

CIS Image

” Screen shown in

Figure 6-71 appears.

3. Click on the “

Read

” Screen Button (See Figure 6-

71 a) to see an image of the last scanned

Banknote’s upper and lower surface images on

the Screen (See Figure 6-72 b & c).

4. Click on the “

File Save

” Screen Button

(See Figure 6-71 b) if necessary to save the data.

5. Click on the “

File Read

” Screen Button

(See Figure 6-71 c) to retrieve the saved file data.

Figure 6-70 iVIZION Utility Tool Version X.XX for

Suite Edition Screen 1 a b c a b

Figure 6-71 Empty CIS IMAGE Screen

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit Performance Tests

Sam

Sam ple ple b c

Figure 6-72 Last Acceptance CIS IMAGE Screen

NOTE: The CIS Image data will not be retained if the iVIZION’s Power Supply is turned OFF after stacking the last Banknote!

ICB Function Setting

This portion provides information about each

Screen Button located on the “

ICB Function

” Screen

shown in

Figure 6-74

.

The following three (3) setting types are available for use with the ICB Functions:

Setting the ICB Enable/Disable Function

Setting the Machine Number

Setting the ICB Inhibit Function.

S

ETTING

ICB E

NABLE

/D

ISABLE

F

UNCTIONS

The following portion explains each ICB setting when activated:

1. Click on the large “

2) ICB SETTING

” Screen But-

ton (See Figure 6-73 a) located on the “

iVIZION

Utility Tool

” Screen.

Enabling the ICB Function

To set the ICB “

Enable

” Function when an RFID

Circuit Board, is installed in the iVIZION

®

Unit.

NOTE: If the Cash Box is set to “System

Inhibit” or if the RFID Circuit Board IS NOT installed, the Status LED will flash at a Blue

Color rate to notify that an error exists (See

Table 6-7 on page 6-20 of this Section to

resolve this issue).

NOTE: To set the Cash Box setting “Enable” from “System Inhibit”, the Read-Write Tool is required.

To set ICB Enable proceed as follows:

1. First, confirm that the Cash Box setting is set to

System Enable

” (See Figure 6-83 b).

NOTE: Confirm “System Enable” condition by “Get ICB System Status” function

(See Figure 6-83 a).

2. Then click on the “

Enable

” Screen Button

(See Figure 6-74 a) to activate the ICB Function.

3. When the ICB Function is correctly enabled, the

ICB Successfully Enabled.

” pop-up Dialog

Message Window shown in Figure 6-75 will

appear.

4. Click the “

OK

” Screen Button (See Figure 6-75 a)

to accept the reported message.

NOTE: When ICB is Enabled, a Machine

Code Number can be assigned. See

“Setting the Machine Code Number (M/C #)” on page 6-19.

Figure 6-73 iVIZION Utility Tool Version X.XX for

Suite Edition Screen 2

2. Confirm that the “

ICB Function

” Screen shown

in Figure 6-74 appears. Seven (7) Screen Buttons

exist on this Screen. a

Figure 6-74 ICB Function Screen b a a

Figure 6-75 Enable Setting Completion

Disabling the ICB Function

The ICB “

Disable

” Function is used when an RFID

Circuit Board IS NOT installed or the ICB Function is not being used.

NOTE: If the ICB Function is “

Enable

” when the RFID Circuit Board IS NOT installed, the

Status LED will flash at a Blue Color rate to

notify that an error exists (See Table 6-7 on page 6-20 of this Section to resolve this

issue).

To set ICB Disable proceed as follows:

NOTE: If the RFID Circuit Board IS installed, set the Cash Box to “

System Inhibit

Figure 6-81 on page 6-19).

” (See

1. Then click on the “

Disable

” Screen

Button (See Figure 6-74 b) to disable the ICB

Function.

2. When the ICB Function is correctly disabled, the

ICB Successfully Disabled

” pop-up Dialog

Message Window shown in Figure 6-76 will

appear.

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Performance Tests iVIZION® Series Next-Generation Banknote Acceptor Unit the

OK

” Screen Button (See Figure 6-76 a

to accept the reported message).

Section 6

3. When the Machine Number is correctly set, the

M/C# Set Successfully

” pop-up Dialog Message

Window shown in Figure 6-79 will appear.

4. Click the “

OK

” Screen Button (See Figure 6-79 a)

to accept the reported message.

a

Figure 6-76 Disable Setting Completion

ICB Current Status Screen Button

To check the current ICB Enable/Disable Setting

Status proceed as follows:

1. Click on the “ICB Current Status” Screen But-

ton (See Figure 6-77 a).

2. The Current ICB Enable/Disable Status will appear in a Field Window next to the “ICB Cur-

rent Status” Screen Button (See Figure 6-77 b).

a

Figure 6-79 Machine Number Setting Completion

To retrieve the current Machine Code Number set in an iVIZION

®

Unit proceed as follows:

1. Click on the

Get M/C

” Screen Button

(See Figure 6-80 a).

2. The existing fourteen (14) Machine Code Number will appear in the Text Field Window located next to the

Get M/C

(See Figure 6-80 b).

” Screen Button a b a b a b

Figure 6-77 ICB Current Status Screen

Setting the Machine Code Number (M/C #)

This setting allows a unique fourteen (14) digit

Machine Code Number to be entered into the iVIZION

®

. The Machine Number helps to identify to which Game Machine the iVIZION another Game Machine.

®

belongs, and avoids the using of an assigned Cash Box in

To enter and set a Machine Code Number, proceed as follows:

1. Type the fourteen (14) Machine Code Number in the Text Field Window located next to the “

Set M/

C

” Screen (See Figure 6-78 b).

2. Click on the “

Set M/C

” Screen Button (See Figure

6-78 b) to set the Machine Number.

Figure 6-80 Machine Number Indication

Setting Inhibit ICB System

The Inhibit ICB System Function is used to get the status of the RFID Module in the Cash Box or

 disable the RFID Module in the Cash Box.

To set the Cash Box ICB Function to “

Inhibit

” when the RFID Circuit Board is installed proceed as follows:

1. Click on the “

Inhibit

” Screen Button (See Figure

6-81 a).

a a b

Figure 6-78 Machine Number Setting

NOTE: When the Machine Code

Number is less than fourteen (14) digits in length, add zeros “0” to the head of the Machine Number in order to create a recognizable 14 digit Code Number.

Figure 6-81 Inhibit Screen Button Location

NOTE: The JCM Factory Default Setting is “Inhibit” (See Table 6-7).

2. When the ICB Inhibit Function in a Cash Box is properly set, the “

ICB Inhibition Successfully

” pop-up Dialog Message Window shown in

Figure 6-82 will appear.

3. Click on the “

OK

” Screen Button (See Figure 6-

82 a) to accept the reported message.

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Section 6 iVIZION® Series Next-Generation Banknote Acceptor Unit Performance Tests

2. The existing ICB Inhibit Function set in the Cash

Box will appear in the pop-up Dialog Message

Window next to the “

Get ICB System Status

Screen Button (See Figure 6-83 b).

a

Figure 6-82 Inhibit Setting Completion

NOTE: To “System Enable” a Cash Box, it must be place on a Read-Write Tool and be initialized.

To retrieve the current ICB Function Setting in a

Cash Box proceed as follows:

1. Click on the “

Get ICB System Status

” Screen

Button (See Figure 6-83 a).

a

Figure 6-83 ICB System Status Indication b

ICB Function Operational Condition

Table 6-7 lists various functional combinations available for the iVIZION

this Manual for more details concerning each error type).

®

Unit, RFID Board, Cash Box

and ICB Function Settings (Refer to “Error, Jam and Reject Code Tables” on page A-2 of Appendix A in

Table 6-7 ICB Setting Function Operational Condition

iVIZION

Enable

Disable

RFID Board

Installed

NOT Installed

Installed

NOT Installed

Cash Box

System Enable

System Inhibit

-

System Enable

System Inhibit

-

Initialization

Cash Box

OK

Not Available

Not Available

Not Available

OK

OK

Installed the same

Machine

OK

Not Available

Not Available

Not Available

OK

OK

Installed another

Machine

Not Available

Not Available

Not Available

Not Available

OK

OK

Read/Write

Tool Data

Correction

Not Available

Not Available

Not Available

Not Available

OK

OK

Checksum

Errors

Not Available

Not Available

Not Available

Not Available

OK

OK

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© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 7

7 EXPLODED VIEWS & PARTS LISTS

This section provides product exploded views and parts lists for the iVIZION

® Series Next-Generation

Banknote Acceptor Unit. This section contains the following information.

NOTE: When replacing parts, make sure that the parts are functionally the same as advised by JCM.

iVIZION Entire Unit View

iVIZION Validation Unit Exploded View

iVIZION Entire Unit View

iVIZION Transport Unit Exploded View

iVIZION Frame Unit Exploded View

iVIZION Cash Box Unit Exploded View

iVIZION Upper Part Exploded View

iVIZION Plate Assembly Exploded View

iVIZION Pusher Unit/Assembly Exploded

View

iVIZION Option Unit Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

Figure 7-1 iVIZION Entire Unit View

7 - 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Entire Unit Parts List

Table 7-1 iVIZION Entire Unit Parts List

Ref No.

EDP No.

1

2

148069

148070

149468

3

219100 iVIZION Validation Unit iVIZION Transport Unit

Description

iVIZION Frame Unit iVIZION Frame Unit without Nut

4

5

6

7

214104

214105

206387

226099

226100 iVIZION Cash Box (S) iVIZION Cash Box (L) iVIZION LD Frame Unit iVIZION HC Frame Unit iVIZION HC Cash Box

1

1

1

1

1

1

Qty

1

1

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

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© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Validation Unit 1 Exploded View

107

102

Section 7

106

105

103

111

103

105

106

109

104

101

108

110

108

Figure 7-2 iVIZION Validation Unit 1 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Validation Unit 1 Parts List

Table 7-2 iVIZION Validation Unit 1 Parts List

Ref No.

EDP No.

101

102

103

104

105

106

107

108

109

110

147804

147805

147828

147768

147972

147973

151783

106002

045969

187255

Description Qty

iVIZION Head Cover A iVIZION Head Cover B

Head Open Stopper

Grounding Plate A

Stopper Fulcrum Pin

Stopper Pin iVIZION Sticker

2.6×8 Phillips, Self-Tapping, Binding Head Screw 3M (Black) 4

M2.6×10 Pan Head Screw with W Washer 3M 2

Validation Serial Label 1

2

1

1

2

1

1

2

111 214671 Banknote Guide 72 2

Remark

North America units only

(Production Install

Only)

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Validation Unit 2 Exploded View

Section 7

Figure 7-3 iVIZION Validation Unit 2 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Validation Unit 2 Parts List

Table 7-3 iVIZION Validation Unit 2 Parts List

Ref No.

EDP No.

208

209

210

211

212

213

214

201

202

203

204

205

206

207

215

216

217

218

219

147969

147970

147734

147746

142633

142635

146755

146757

147803

236142

147813

147823

147826

147827

147929

193583

189841

146788

146786

146790

220

221

222

223

149786

104010

106002

151781

Description Qty

iVIZION Head Frame B iVIZION Head Bill Guide 85B

Head Open Latch A

Head Open Latch B

Roller Arm Front

Roller Arm Rear iVIZION Head Roller

Roller Arm Shaft

Head Roller Shaft

Spring Arm Rear

Spring Arm Front

Upper UV FPC

Upper CIS FFC

Transmissive Light FFC

Validation Sensor FPC (Right)

2

Validation Sensor FPC (Left)

Sensor Relay Board Assy

CIS

Upper UV Sensor

Transmissive Light

2×5 Phillips Strict, Self-Tapping, Binding Head Screw (Black)

3M

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M

2

6

2.6×8 Phillips, Self-Tapping, Binding Head Screw (Black) 3M 8

CIS Partner 1

1

1

1

1

1

1

1

2

2

4

8

4

8

1

4

1

1

1

224 213297 Roller Canceller 2

Remark

Support Parts for the Banknote

Guide

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 6

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Validation Unit 3 Exploded View

Section 7

Figure 7-4 iVIZION Validation Unit 3 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Validation Unit 3 Parts List

Table 7-4 iVIZION Validation Unit 3 Parts List

326

327

328

329

330

331

332

333

Ref No.

EDP No.

312

313

314

315

308

309

310

311

301

302

303

304

305

306

307

320

321

322

323

316

317

318

319

324

325

147824

147825

147829

147914

147923

147924

147925

147930

147802

147806

147808

147809

147810

147811

147812

147747

147968

147971

148034

146761

146764

231079

146788

146787

148574

149786

149787

104010

106002

101782

104012

045969

151781

Description Qty

iVIZION Head Frame A iVIZION Head Bill Guide 85A

Head Drive Frame

Head D-Frame Cover A

Head D-Frame Cover B

Bezel Hold Chips A

Bezel Hold Chips B

Exit Sensor Prism

Entrance Prism

Bill Guide Push Pin

Head Drive Gear

Pulley Head Idler 1

Pulley Head Idler 2

Pulley Head Drive iVIZION Head Roller 2

Spring Bill Guide Push Pin

Head Drive Shaft

Head Pulley Pin

Timing Belt (Eco Specifications)

Lower UV FFC

Lower CIS FFC

Validation Sensor Board Assy.

CIS

Lower UV Sensor

M2.6×5 Phillips, Binding Head Screw with Nyloc 3M

2×5 Phillips Strict, Self-Tapping, Binding Head Screw (Black)

3M

2.6×6 Phillips Strict, Self-Tapping, Rammimate Screw M3 II

(TORX)

4

4

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M 2

2.6×8 Phillips, Self-Tapping, Binding Head Screw (Black) 3M 9

M2.6×8 Flathead, Phillips, Self-Tapping Screw 3M

2.6x10 Phillips, Self-Tapping Screw (Blue) 3M

4

2

2.6×10 Pan Head Screw with W Washer 3M

CIS Spacer

2

1

2

6

6

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

16

2

2

1

1

2

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 8

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Transport Unit 1 Exploded View

Section 7

Figure 7-5 iVIZION Transport Unit 1 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 9

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Transport Unit 1 Parts List

Table 7-5 iVIZION Transport Unit 1 Parts List

Ref No.

EDP No.

413

414

415

416

409

410

411

412

405

406

407

408

401

402

403

404

417

418

419

420

421

422

423

147988

231080

148059

142636

146754

146805

146810

149788

147831

147832

147841

147842

147850

147851

147771

147772

148572

082040

104010

023755

045969

137787

104036

Description

Transport Side Cover A

Transport Side Cover B

Transport Removal Arm A

Transport Removal Arm B

Side Sensor Cover

Side Sensor Prism

Connector Plate

Transport GND Plate

Spring Transport Latch

Interface Connector Board Assy

Home Position Sensor Board Assy

USB FPC

Power Supply FPC

Interface FPC

Home Position Sensor FFC

2×5 Phillips, Self-Tapping, Binding Head Screw 3M (Black)

2×6 Phillips, Self-Tapping, Truss Head Screw 3M

2.6×6 Phillips, Self-Tapping, Pan Head Screw 3M

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M

M2.6×4 Pan Head Screw with W Washer 3M (Small)

M2.6×10 Pan Head Screw with W Washer 3M (Small)

Φ1.6×10 Parallel Pin Sustainer (Hard)

Φ4 E-Ring

Qty

1

2

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

2

2

3

1

2

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 0

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Transport Unit 2 Exploded View

Section 7

Figure 7-6 iVIZION Transport Unit 2 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Transport Unit 2 Parts List

Table 7-6 iVIZION Transport Unit 2 Parts List

Ref No.

EDP No.

513

514

515

516

509

510

511

512

505

506

507

508

501

502

503

504

517

518

519

147767

147966

147976

147984

147985

147987

148572

104010

147833

147834

147843

236362

147881

147882

147883

147887

110949

000666

104035

Description

Transport UP Frame

Transport UP-Bill Guide Cover

Bill Guide Open-Close Lever

Transport Light Guide D

Fixer Roller Shaft

Transport Light Guide F

Transport Light Guide G

Cover Prism Home Position

Sponge Roller

Transport Roller Core

Bill Guide Open-Close Shaft

UP-Bill Guide Roller Shaft

Bill Guide Fulcrum Pin

Spring Bill Guide Open-Close

2×6 Phillips, Self-Tapping, Truss Head Screw 3M

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M

2.6×8 Phillips, Self-Tapping, Flat Head Screw 3M (Black)

Φ2.6×7.5×0.5 Plain Washer

Φ3 E-Ring

Qty

2

5

2

2

1

4

8

8

1

2

2

1

1

1

1

1

1

1

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 2

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Transport Unit 3 Exploded View

Section 7

Figure 7-7 iVIZION Transport Unit 3 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Transport Unit 3 Parts List

Table 7-7 iVIZION Transport Unit 3 Parts List

626

627

628

629

630

631

632

633

634

Ref No.

EDP No.

613

614

615

616

609

610

611

612

605

606

607

608

601

602

603

604

621

622

623

624

625

617

618

619

620

147846

147890

147893

147897

187258

147770

147773

147974

147835

147836

147837

147838

147839

147840

147844

147845

147986

147748

147749

187256

147158

148610

104010

052564

110949

148573

000666

104020

109658

104035

187257

082040

192747

Pending

Description

Transport Bottom Cover

Head Latch Cover

Head Latch Button

Head Removal Latch A

Head Removal Latch B

Transport Removal Lever

Transport Light Guide A

Transport Light Guide B

Transport Light Guide C

Transport Light Guide H

Prism Cover Feed Out Sensor

Front Mask Transport

UC Insulating Sheet

Transport Removal Latch

Fixer Head Latch Spring

Head Removal Shaft

Transport Unit Latch Fulcrum Pin

Spring Head Button

Spring Head Latch

Noise Shielding Sticker

Validation Unit Harness

Floating Collar

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M

2.6×6 Flathead, Phillips, Self-Tapping Screw 3M

2.6×8 Flathead, Phillips, Self-Tapping Screw (Black) 3M

2.6×14 Phillips, Self-Tapping, Binding Head Screw (Black)

3M

Φ2.6×7.5×0.5 Plain Washer

Φ1.6×8 Parallel Pin Sustainer (Hard)

Φ3×16 Parallel Pin Sustainer (Hard)

Φ3 E-Ring

Transport Serial Label

2.6×6 Phillips, Self-Tapping, Pan Head Screw 3M

2 x 5 Ramimate with Nyloc 3M

Bar Code Label

Remark

4

1

2

1

1

1

4

1

2

Qty

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

2

6

2

1

2

1

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 4

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Transport Unit 4 Exploded View

Section 7

Figure 7-8 iVIZION Transport Unit 4 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Transport Unit 4 Parts List

Table 7-8 iVIZION Transport Unit 4 Parts List

Ref No.

EDP No.

713

714

715

716

709

710

711

712

717

718

705

706

707

708

701

702

703

704

719

720

721

722

723

147979

231077

231078

098267

104010

106002

148186

104012

147830

236363

147885

147895

147774

147775

185199

147764

124663

146783

140963

Pending

146816

185749

076466

197877

Description Qty Remark

Transport Main Frame

Transport Light Guide E

PCB Supporter

FPC Cover

Fixer Gear Shaft A

Fixer Gear Shaft B

SG Plate

Gear Head Connection 2

Head Connection Shaft

Validation CPU Board

Control CPU Board

2×8 Phillips, Self-Tapping, Binding Head Screw (Black) 3M

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M 2

2.6×8 Phillips, Self-Tapping, Binding Head Screw (Black) 3M 4

2.6×6 Phillips, Self-Tapping, Flat Head Screw 3M (Black) 1

2.6×10 Phillips, Self-Tapping, Binding Head Screw (Blue) 3M 2

1

1

1

1

1

1

1

1

1

1

1

1

M2.6×6 Pan Head Screw with W Washer 3M

RFID Module

Extended Memory Board Assy 64M bit (total 128M bit)

Extended Memory Board Assy 128M bit (total 192M bit)

RFID Harness

RFID Insulating Sheet

2×4 Phillips, Self-Tapping, Binding Head Screw 3M

Motor and Gear Unit

1

1

2

1

1

1

3

1 SS only

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 6

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Transport Unit 5 Exploded View

Section 7

Figure 7-9 iVIZION Transport Unit 5 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Transport Unit 5 Parts List

Table 7-9 iVIZION Transport Unit 5 Parts List

Ref No.

EDP No.

801

802

803

804

805

806

807

081564

104007

148572

106002

091517

104035

104020

148030

147800

147801

147967

147980

148032

148035

148058

146782

148672

147759

230483

230484

147879

235788

147756

147757

147759

147763

147923

147799

147852

147879

230486

147880

230487

147752

147753

147754

820

821

822

823

816

817

818

819

812

813

814

815

808

809

810

811

828

829

830

831

824

825

826

827

832

833

Description Qty Remark

Drive Module Frame A iVIZION Reel A iVIZION Reel B

1 SH only

1

1

1

1

1

1 SH only

1

Gear Stack 2

Gear Stack 3

Gear Stack 4

Gear Transport-Stacking 1

Gear Transport-Stacking 2

Gear Box Connection

Gear Transport-Stacking Motor

Gear Head Connection 1

Pulley Head Idler 1

Pulley Reel

Pulley Transport Drive

Pulley Head Connection

Pulley Idler 2

Outside Gear Shaft

Bearing

Timing Belt (Eco Specification)

Interrupter Board Assy

Interrupter Harness

M2.6×5 Phillips, Flat Head Screw with Nyloc 3M

M2.6×8 Phillips, Binding Head Screw (Blue) with F-Lock 3M

2.6×6 Phillips, Self-Tapping, Truss Head Screw 3M 2

2.6×8 Phillips, Self-Tapping, Binding Head Screw (Black) 3M 1

2

1

1

1

2

1

3

2

1

1

1

1

1

1

1

1

1

1 SH only

Φ2 E-Ring

Φ3 E-Ring

Φ1.6x8 Parallel Pin Sustainer (Hard)

Φ3.1x6x1.0 Poly Vinyl Slider

Motor Assy

Gear Transport-Stacking Motor (SH)

Gear Transport-Stacking 2 (SH)

Bearing

2

4

2

3

1

2

2

2

SH only

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 8

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Transport Unit 6 Exploded View

Section 7

Figure 7-10 iVIZION Transport Unit 6 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 1 9

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Transport Unit 6 Parts List

Table 7-10 iVIZION Transport Unit 6 Parts List

Ref No.

EDP No.

901

902

903

904

147982

147983

185200

148032

148035

081564

104007

106002

147801

147967

185195

147975

147977

147978

147980

147981

091517

104035

104020

148672

147758

147759

147760

147761

147762

147923

147799

147800

147853

147854

147879

230486

147879

235788

147756

147757

929

930

931

932

933

934

925

926

927

928

921

922

923

924

917

918

919

920

913

914

915

916

909

910

911

912

905

906

907

908

Description Qty Remark

Drive Module Frame B

Transport Gear Stabilizer iVIZION Reel A

1

1

1

1 SH only

Gear Transport-Stacking 1

Gear Transport-Stacking 2

Gear Box Connection

Gear Pulley Drive

Gear Transport-Stacking Motor

Gear Transport 2

Gear Transport 3

Gear Transport 4

Pulley Head Idler 1

Pulley Reel

Pulley Transport Drive

Pulley Head Connection

Pulley Idler 2

Roller Belt Stopper

Reel Shaft

Transport Drive Shaft

Head Connection Shaft 1

Outside Gear Shaft

Gear Module Shaft 1

Gear Module Shaft 2

Gear Module Shaft 3

Belt Stopper Roller Pin

Bearing

Timing Belt (Eco Specifications)

M2.6×5 Phillips, Flat Head Screw with Nyloc 3M

M2.6×8 Phillips, Binding Head Screw with Nyloc 3M (Blue) 1

2.6×8 Phillips, Self-Tapping, Binding Head Screw 3M (Black) 1

1

2

1

2

6

1

2

1

1

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1 SH only

Φ2 E-Ring

Φ3 E-Ring

Φ1.6×8 Parallel Pin Sustainer (Hard)

Motor Assy

2

1

3

5

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 0

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION SS Version Frame Unit Exploded View

Section 7

Figure 7-11 iVIZION SS Version Frame Unit Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION SS Version Frame Unit Parts List

Table 7-11 iVIZION SS Version Frame Unit Parts List

Ref No.

EDP No.

1001

1002

1003

1004

1005

1006

1007

1008

1009

1010

1011

147777

147778

147793

151784

147904

147905

229918

147750

006021

148186

149426

Description

Frame Base

Frame Base Guide

Frame Spring Plate

Frame FG Plate

Frame Guide L

Frame Guide R

Frame Latch

Frame Compression Spring 01

M2.6×4 Phillips, Flat Head Screw 3M

2.6×6 Phillips, Self-Tapping, Flat Head Screw 3M

M2.6 Nylon Nut

Qty

2

2

1

1

1

1

1

1

6

4

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 2

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Cash Box Unit 1 Exploded View

Section 7

Figure 7-12 iVIZION Cash Box Unit 1 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Cash Box Unit 1 Parts List

Table 7-12 iVIZION Cash Box Unit 1 Parts List

1112

1113

1114

1115

1116

1117

1118

1119

1121

1122

1123

1124

1125

1126

1127

1128

Ref No.

EDP No.

1101

1102

1103

1104

1105

1106

1107

1108

1109

1110

1111

1120

1129

147935

147990

114526

127714

104418

056165

187735

060794

147945

148784

147946

147947

148472

147794

147795

147934

147907

148781

147908

214099

214101

147910

148783

147911

147912

147941

147942

148785

147943

147944

185201

006037

003718

146785

192745

192746

Description

Box (S)

Box (L)

Pressure Plate

Box Door (S)

Box Door (L)

Box Cover (S)

Box Cover (L)

Box Base Plate

Plate Stopper

Indicator Window

Indicator Arm (S)

Indicator Arm (L)

Box Prism (Near-Full)

Box Prism (State)

Lever Nearly Full (S)

Lever Nearly Full (L)

Handle

Handle Cover

Key Cover

Lock Bracket

Lock Plate

Box Shaft (1)

Box Shaft (2)

Home Position Lever Spring

Cash Stock Spring

IQ P-Box Spring

2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black) 3M

2.6x8 Phillips, Self-Tapping, Binding Head Screw 3M

3x6 Pan NONSERT Head Screw

3x12 Flathead, Phillips, Self-Tapping Screw 3M

3x14 Phillips, Self-Tapping, Pan Head Screw 3M (Black)

M3 x 12 Pan Head Screw with W Washer 3M (Small)

Crescent Snap Ring

RFID Tag

Indicator Cover (S)

Indicator Cover (L)

Qty

1

1

1

1

1

1

2

1130

1131

1132

140958

059086

197878

2.6x5 Ramimate Screw 3M

Key Spacer

Box Pusher Unit

1

1

1

1

1

2

1

1

1

1

2

5

9

1

1

3

1

2

1

5

2

2

2

3

2

1

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 4

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Cash Box Unit 2 Exploded View

Section 7

Figure 7-13 iVIZION Cash Box Unit 2 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Cash Box Unit 2 Parts List

Table 7-13 iVIZION Cash Box Unit 2 Parts List

Ref No.

EDP No.

1225

1226

1227

1228

1229

1230

1231

1232

1233

1234

1235

1236

1237

1217

1218

1219

1220

1221

1222

1223

1224

1209

1210

1211

1212

1213

1214

1215

1216

1201

1202

1203

1204

1205

1206

1207

1208

147822

147765

232818

147990

148033

003598

056165

104035

147932

147933

185197

147937

147938

147939

147821

147940

104036

104027

064863

066091

061317

147963

147796

147918

147919

147926

147927

147928

147931

147953

147954

147955

147956

147958

147959

147960

147961

Description

Frame Inner L

Frame Inner R

Arm Pusher

Arm Slide Lever

Arm Center

Arm Left

Arm Right

Home Position Lever

Stack Guide

Plate Nut

Arm Drive Gear

Arm Link Gear

Feed Drive Pulley

Feed Driven Pulley

Feed Idol Pulley

Link Roller

Feed Roller

Feed Idol Roller

Arm Slide Roller

Feed Shaft

Stack Shaft

Arm Link Shaft

Feed Pulley Shaft

Pin 0360

Arm Link Pin

Arm Spring

Stack Guide Spring

Home Position Lever Spring

Timing Belt (Eco Specifications)

M2.6×6 Pan Head Screw with Washer 3M

2.6×8 Phillips, Self-Tapping Binding Head Screw 3M

Φ3 E-Ring

Φ4 E-Ring

Φ2x8 Parallel Pin Sustainer

Φ2x14 Parallel Pin Sustainer

Φ3x14 Parallel Pin Sustainer

Φ3x22 Parallel Pin Sustainer

Remark Qty

3

2

2

2

1

1

1

1

1

3

1

3

2

8

1

1

2

6

1

2

4

2

1

2

2

1

2

1

2

1

1

1

1

1

1

1

1

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 6

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Cash Box Unit 3 Exploded View

Section 7

Figure 7-14 iVIZION Cash Box Unit 3 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Cash Box Unit 3 Parts List

Table 7-14 iVIZION Cash Box Unit 3 Parts List

Ref No.

EDP No.

1309

1310

1311

1312

1313

1314

1315

1316

1301

1302

1303

1304

1305

1306

1307

1308

1317

1318

1319

1320

1321

1322

1323

1324

147915

147916

147917

147920

147921

185196

147797

147798

147950

147951

147952

147957

147962

147964

148536

185198

147936

147751

148029

104418

056165

003706

104288

104027

1325 063302

Description

Unit Cover

Frame Outer L

Frame Outer R

Home Position Prism

Bearing 0804

Ball Guide Spring

Bearing Connect

Frame Bush

Stack Gear

Stack Idol Gear

Feed Gear

Drive Gear

Connect Gear

Idol Gear

Ball Spring

Feed Roller Spring

Connect Gear Shaft

Ball Guide Spring

Poly Acetal Ball 3/8 inch High Level

2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black) 3M

2.6x8 Phillips, Self-Tapping, Binding Head Screw 3M

Φ2.5 E-Ring

Φ2x6 Parallel Pin Sustainer

Φ2x8 Parallel Pin Sustainer

2.6x10 Phillips, Self-Tapping, Binding Head Screw (Black)

3M

Qty

4

2

2

2

1

2

1

1

2

2

5

4

1

1

1

1

4

2

8

5

4

3

2

4

2

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 8

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION LD Frame Exploded View

1412

1405

1406

1413

1422

1416

1411

1423

1407

1414

1421

1420

1419

Section 7

1408

1422

1401

1417

1401

1422

1409

1425

1410

1424

1426

1418

1415

1422

1415

1423

1422

1416

1418

1420

1419

1421

1402

1404

1403

Figure 7-15 iVIZION LD Version Frame Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 2 9

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION LD Frame Parts List

Table 7-15 iVIZION LD Frame Parts List

Ref No.

EDP No.

1409

1410

1411

1412

1413

1414

1415

1416

1401

1402

1403

1404

1405

1406

1407

1408

1417

1418

1419

1420

1421

1422

1423

1424

1425

1426

206383

206384

206385

147778

147793

151784

052509

034270

206386

206378

206377

206376

206379

206380

206381

206382

035276

081620

003596

006021

052564

003707

003708

206374

206375

149426

Description

LD Roller Arm Assy.

LD Frame Base

LD Banknote Front Guide

LD Banknote Rear Guide

LD Frame Guide Left

LD Frame Guide Right

LD Idler Beam

LD Roller Arm Beam

LD Roller Shaft

LD One Way Gear

LD Idler Gear

Frame Base Guide

Frame Spring Plate

Frame Ground Plate

OL Roller

Ball Bearing (F674ZZ)

Spring

O-Ring

M2.6x5 Washer

M2.6x4 Flat Screw

Φ2.6x6 Phillips, Self-Tapping, Flat Screw

Φ3 E-Ring

Φ4 E-Ring

Φ4 Plain Washer (Wave Shape)

Φ4x17 Reel Bushing

M2.6 Nylon Nut

Remark Qty

2

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

5

1

2

6

10

4

2

4

1

1

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 0

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Frame Exploded View

Section 7

Figure 7-16 iVIZION HC Frame Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Frame Parts List

Table 7-16 iVIZION HC Frame Parts List

Ref No.

EDP No.

1509

1510

1511

1512

1513

1514

1515

1516

1517

1501

1502

1503

1504

1505

1506

1507

1508

151784

147906

227687

226038

006021

005769

092229

149426

003675

226031

226032

226033

226034

226035

226036

226037

147793

Description

HC Frame Base

HC Frame Base Guide

Rear Frame Ground Plate

Frame Transport Guide L

Frame Transport Guide R

Frame Box Guide L

Frame Box Guide R

Frame Spring Plate

Frame Ground Plate

Frame Latch

Hold Spring

Juracon Spacer

M2.6x4 Flat Screw

M3x6 Flat Screw

3x8 Self-tapping Flat Screw

M2.6 Nylon Nut

M3 Hex Nut

Qty

5

1

2

9

7

2

1

1

2

1

1

1

1

2

1

1

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 2

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Box Assembly Exploded View

Section 7

Figure 7-17 iVIZION HC Box Assembly Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Box Assembly Parts List

Table 7-17 iVIZION HC Box Assembly Parts List

Ref No.

EDP No.

1601 006037

Description

M3x12 W Washer (Small)

Qty

2

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 4

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Box Unit Exploded View

Section 7

1705

1716

1716

1714

RECEIVE PLATE ASSY

RCV SP BASE A ASSY

RCV SP BASE B ASSY

1719

1709

1721

1701

1721

1710

FRONT PLATE ASSY

1713

1708

1717

1718

1717

1706

UPPER PART ASSY

1703

1720

1715

1702

1704

1720

1722

1712

1722

1711

1713

RCV SP BASE B ASSY

RCV SP BASE A ASSY

1708

Figure 7-18

iVIZION HC Box Unit Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Box Unit Parts List

Table 7-18

iVIZION HC Box Unit Parts List

Ref No.

EDP No.

Description

1701

1702

226039

226048

HC Box Door Assy

HC Box Main Plate

226059

226060

226056

226069

146785

047278

003611

006482

226051

226041

226042

226043

226046

226067

226058

071182

107111

091516

003718

052669

1710

1711

1712

1713

1714

1715

1716

1717

1718

1719

1720

1721

1722

1703

1704

1705

1706

1707

1708

1709

Interrupt Plate

HC Box Lower Part

HC Box Top Cover

HC Box Near Full Case

Near Full Prism B

Bottom Sponge Sheet

HC Door Hinge A

HC Door Hinge B

Near Full Shaft A

Near Full Spring

Receive Plate Guide

RFID Tag

M2x3 Washer

M3x8 W Washer (Small)

M3x20 W Washer (Small)

2.6x10 Self-tapping Binding Screw

3x10 Self-tapping Binding Screw

φ3 E-Ring

Crescent Stopper

φ4 Plain Washer (Large Washer)

*. This part requires specific tools to assemble and individual parts are not available.

Qty Remark

1

2

8

2

1

1

1

4

2

2

2

1

1

See Footnote

*

1

1

1

2

1

1

1

1 See Footnote*

1

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 6

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Upper Part Exploded View

Section 7

Figure 7-19

iVIZION HC Upper Part Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Upper Part Parts List

Table 7-19

iVIZION Upper Part Parts List

Ref No.

EDP No.

1801

1802

1803

1804

1805

1806

226040

226044

226045

147794

063250

060794

Description

HC Box Upper Part

Box Detection Prism

Stud Home Prism A

Lock Bracket

2.6x6 Self-tapping Binding Screw

3x12 Self-tapping Binding Screw

Qty

1

1

1

1

2

2

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 8

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Receive Plate Assembly Exploded View

Section 7

1905

1904

1907

1902

1907

1903

1907

1904

1902

1907 1904

1907

1904

1902

1903

1904

1908

1901

1908

1904

1906

1906

Figure 7-20

iVIZION HC Receive Plate Assembly Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 3 9

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Receive Plate Assembly Parts List

Table 7-20

iVIZION HC Receive Plate Assembly Parts List

Ref No.

EDP No.

1901

1902

1903

1904

1905

1906

1907

1908

226047

226064

226065

226061

226062

013536

091516

230490

Description

Receive Plate

Receive Roller A

Receive Roller B

Receive Plate Shaft A

Receive Plate Shaft B

M3x10 W Washer (Small)

φ3 E-Ring

Receive Roller C

Qty

7

2

2

4

2

7

1

4

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 0

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Receive Spring Base Assembly Exploded View

Section 7

* Right side has same part structures

Figure 7-21

iVIZION HC Receive Spring Base Assembly Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Receive Spring Base Assembly Parts List

Table 7-21

iVIZION HC Receive Spring Base Assembly Parts List

Ref No.

EDP No.

2001

2002

2003

2004

2005

2006

2007

2008

226052

226053

226054

226055

226066

226063

226057

001767

Description

Receive Spring Base B

Receive Spring Base A

Receive Spring Cover A

Receive Spring Cover B

Receive Spring Pulley

Receive Plate Shaft C

Receive Plate Spring

M3x5 W Washer (Small)

Qty

4

8

4

4

2

2

2

2

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 2

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Front Plate Assembly Exploded View

Section 7

Figure 7-22

iVIZION HC Front Plate Assembly Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Front Plate Assembly Parts List

Table 7-22

iVIZION HC Front Plate Assembly Parts List

Ref No.

EDP No.

2101

2102

2103

2104

226049

226050

226068

001767

Description

HC Box Front Plate

HC Box Handle Hinge

HC Box Handle

M3x5 W Washer (Small)

Qty

1

4

1

2

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 4

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Pusher Unit Exploded View

Section 7

Figure 7-23

iVIZION HC Pusher Unit Assembly Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Pusher Unit Parts List

Table 7-23

iVIZION HC Pusher Unit Parts List

Ref No.

EDP No.

2201

2202

2203

2204

2205

2206

2207

2208

2209

226072

226076

226080

226085

230643

147966

058274

056165

226104

Description

HC Box Stacker Base

Centering Guide

Near Full Prism A

Stacker Transport Shaft D

Shaft Sponge Roller

Transport Roller Core

2.6x5 Self-tapping Binding Screw

2.6x8 Self-tapping Binding Screw

3x18 Self-tapping Binding Head Screw

Qty

1

4

4

4

4

1

2

1

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 6

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Pusher Assembly 1 Exploded View

Section 7

Figure 7-24

iVIZION HC Pusher Assembly 1 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 7

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Pusher Assembly 1 Parts List

Table 7-24

iVIZION HC Pusher Assembly 1 Parts List

Ref No.

EDP No.

2317

2318

2319

2320

2321

2322

2323

2324

2325

2326

2327

2328

2329

2309

2310

2311

2312

2313

2314

2315

2316

2301

2302

2303

2304

2305

2306

2307

2308

147756

147758

147917

147932

147940

147751

227688

148029

063250

056165

104027

091517

091516

226083

226086

147796

147797

147798

147962

147963

147964

226070

226071

226075

226078

226079

226098

226093

226082

Description

Transport Feed Roller Assy

Outside Guide R Assy

Outside Guide L Assy

Stud Home Lever

Stud Home Prism

Connecting Gear

Gear Stack A

Stacker Transport Shaft A

Stacker Transport Shaft B

Stacker Stud Shaft A

Plate Nut

Ball Spring

Feed Roller Spring

Bearing 0804

Stack Guide

Ball Guide

Gear Transport Stud 2

Gear Pulley Drive

Feed Gear

Feed Roller

Pin 0360

Bill Guide Spring

HC Box Stack Guide Spring

POM 3/8 inch

2.6x6 Self-tapping Binding Screw

2.6x8 Self-tapping Binding Screw

2x8 Parallel Pin (Hard)

φ2 E-Ring

φ3 E-Ring

Qty

1

4

1

4

1

2

2

1

6

1

2

5

7

1

4

2

8

2

4

1

1

1

1

1

3

1

1

2

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 8

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION HC Pusher Assembly 2 Exploded View

Section 7

Figure 7-25

iVIZION HC Pusher Assembly 2 Exploded View

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 4 9

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION HC Pusher Assembly 2 Parts List

Table 7-25

iVIZION HC Pusher Assembly 2 Parts List

Ref No.

EDP No.

2425

2426

2427

2428

2429

2430

2431

2432

2417

2418

2419

2420

2421

2422

2423

2424

2433

2434

2435

2409

2410

2411

2412

2413

2414

2415

2416

2401

2402

2403

2404

2405

2406

2407

2408

148033

226096

005555

063250

056165

104027

064863

066091

147926

147927

147928

147933

185197

147821

147822

147765

061317

091516

104036

226089

226090

226091

226081

147955

147959

147960

147961

226073

226074

226077

226094

226095

226084

226087

226088

Description

Inside Guide L

Inside Guide R

Arm Pusher

Gear Stack B

Gear Stack C

Stacker Transport Shaft C

Stacker Stud Shaft B

Stacker Stud Shaft C

Stacker Stud Shaft D

Stacker Stud Shaft E

Stacker Stud

Stacker Arm Spring

Arm Pusher Base

Arm Left

Arm Right

Home Position Lever

Feed Drive Pulley

Feed Driven Pulley

Feed Idol Pulley

Feed Idol Roller

Arm Slide Roller

Feed Pulley Shaft

Arm Link Pin

Arm Spring

Timing Belt

Bearing

2.6x6 W Washer (Small)

2.6x6 Self-tapping Binding Screw

2.6x8 Self-tapping Binding Screw

2x8 Parallel Pin (Hard)

2x14 Parallel Pin (Hard)

3x14 Parallel Pin (Hard)

3x22 Parallel Pin (Hard)

φ3 E-Ring

φ4 E-Ring

Qty

1

2

2

4

2

1

2

2

1

2

2

1

1

8

8

2

4

2

2

1

1

1

1

2

1

1

1

1

1

2

1

1

2

1

1

Remark

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 5 0

© 2014, JAPAN CASH MACHINE CO., LTD.

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit

iVIZION Optional Components Exploded Views

Section 7

Figure 7-26

iVIZION Optional Components Exploded Views

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 5 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Optional Components Parts List

Table 7-26

iVIZION Optional Components Parts List

Ref No.

EDP No.

196590

Description

iVIZION Bezel SS Type 1 RoHS

OP1

196591 iVIZION Bezel SS Type 2 RoHS

196592 iVIZION Bezel SS Type 3 RoHS

OP2

OP3

185884

193582

Interface Harness

Interface Harness

Qty Remark

1 Black/Green LED

1

Blue/Blue LED

(2 Line)

1

1

Green/Green LED

(2 Line)

One Side Clipping,

Non-USB/IF,

JCM Basic

Harness

1

Connectors and

USB/IF

P/N 960-100929R_Rev. 5 {EDP #148849}

7 - 5 2

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

S e c t i o n 8

8 INDEX

B

Banknote Jam

clearing a ...

2-10

C

Calibration

Methods of ...

6-6

Tool requirements for ...

Cautions

6-7

high temperature, high humidity or dusty areas storage in

...

1-2

Cleaning

methods of, and equipment required for ...

2-10

Communications

criteria regarding receipt of ...

3-1

Contact Information

Address and Telephone Numbers for ...

D

1-17

Dimensions entire unit drawing of

...

1-10

,

1-11

Disassembly/Reassembly

instructions for ...

4-1

E

Exploded View illustrations of ...

7-1

F

Faults

Table Listing of ...

A-1

Flowchart

Operational ...

2-17

operational ...

2-17

I

Installation

Processes for ...

2-1

iVIZION Unit photo of a ...

1-1

N

Navigation within manual procedure for

...

1-1

P

PC Calibration

Preparation for ...

6-8

Performance Test

Requirements for ...

6-11

,

6-16

Performance Testing

instructions for ...

6-1

Pin Assignments

Table listing primary connector ...

2-4

,

2-5

,

2-6

,

2-7

,

2-8

,

2-9

Precautionary Symbols

types of ...

1-2

S

Safety pictographs indicating

1 to 3 symbols inside boxed area

Special Notes

...

1-1

italic text highlights finger points to

Specifications

...

1-1

Electrical information regarding

...

1-7

,

1-9

Environmental information regarding

...

1-7

,

1-9

Structural information regarding

...

1-7

,

1-9

Technical information regarding

...

Steps

1-6

,

1-8

sequential numbering of ...

Symbols

1-1

Precautionary definitions of

...

1-2

System Wiring Diagram

Schematic diagram of ...

5-1

T

Tool Requirements workbench ...

4-1

Troubleshooting

Instructions for ...

A-1

W

Wiring Diagram system & individual primary part ...

5-1

P/N 960-100929R_Rev. 5 {EDP #148849}

© 2014, JAPAN CASH MACHINE CO., LTD.

8 - 1

iVIZION® Series Next-Generation Banknote Acceptor Unit INDEX

THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100929R_Rev. 5 {EDP #148849}

8 - 2

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

A p p e n d i x A

A TROUBLESHOOTING

This section provides Troubleshooting instructions for the iVIZION

®

Series Next-Generation Bank- note Acceptor Unit. This section contains the

 following information:

Introduction

• Troubleshooting Overview

Malfunction LED Error Codes

LED Indication Conditions.

Introduction

Most Banknote Acceptor failures are due to minor causes. Before replacing any parts, make sure that all assembly and circuit board connectors are properly fitted and the harness is properly connected.

Lower than expected Banknote acceptance by the

Validator portion of the iVIZION

®

is often caused when dust or debris adheres to the Identification

Sensor, or Transport Belt.

Clean the Acceptor section first, then observe the operating state of the Acceptor in detail when reinitializing power. This observation is important in locating any failure causes and the possible fault area.

If the Acceptor Head has to be repaired by disassembling it, always re-calibrate the Sensors following repair.

Troubleshooting Overview

The iVIZION

®

allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom, and survey the cause(s) of any failure occurrences during the process.

After determining the cause of the failure, repair the iVIZION

®

Unit by replacing any appropriate parts, execute the Performance Test to confirm iVIZION performance, then perform a Sensor readjustment.

Malfunction LED Error Codes

The iVIZION

®

contains two (2) Front Panel Indicators (e.g., a Green Power LED and a Status LED that exhibits four (4) colors).

The Power LED always lights a Green Color when power is applied to the iVIZION Unit.

The Status LED lights solid or flashes one combination of four (4) Colors when errors, Banknote jams or a reject occurs. The iVIZION

®

LED Indication Conditions

Status,

Error Codes, Banknote Jam Codes or Banknote

Reject Codes are indicated by the number and/or

Color of the Status LED solid or flashing light

Color conditions.

®

Perform all repairs by referring to Calibration and

Testing in Section 6 of this manual, and Disassembly/Reassembly in Section 4 of this manual.

Table A-1 lists the Green Power ON LED and the

various Four (4) Color LED Status/Error Code indications for the iVIZION

Table A-1

LED Code Condition

®

Unit.

Symptoms

Power ON

LED

Normal Condition

Initializing

Downloading

Near Full Detection

Test Mode

Error

Banknote Jam

Reject

ICB

Lit Green

Status

LED

Causes and Solutions

Extinguished

(Out)

The iVIZION

®

is set-up correctly (Stand-by).

Blue Flashes

The iVIZION

®

is initializing.

Red Lit

Green Lit

The iVIZION

®

is performing a download.

Yellow Lit

The iVIZION

®

has detected a Nearly-full Cash Box Condition.

Blue Lit

Red Flashes

Yellow Flashes

Green Flashes

The iVIZION

®

status is in a “Performance Test Mode” (Stand-by).

The iVIZION

®

has an error condition (See Table A-2 LED Error Codes ).

The iVIZION

®

has a jammed Banknote (See Table A-3 Jam LED

Flash Error Codes ).

The iVIZION

®

Codes ).

has a Reject error condition (See Table A-4 LED Reject

Blue Flashes

ICB Error Condition (See Table A-2 LED Error Codes ).

P/N 960-100929R_Rev. 5 {EDP #148849} © 2014, JAPAN CASH MACHINE CO., LTD.

A - 1

Appendix A iVIZION® Series Next-Generation Banknote Acceptor Unit Troubleshooting

Table A-1

LED Code Condition (Continued)

Symptoms

Power ON

LED

Status

LED

Causes and Solutions

The iVIZION

®

is not working

Green

Extinguished

(Out)

Extinguished

(Out)

The power is not being supplied.

[Solution]

Ensure the harnesses are connected to the Interfaces.

Ensure that the power supply working voltage and range is appropriate.

Ensure the Interface harnesses are not disconnected between the Transport Unit and the Frame Unit.

Ensure that the higher Interface Board Fuse (F1) is not blown.

Ensure that all harnesses and/or connectors are on the Control CPU

Board.

Error, Jam and Reject Code Tables

The Status LED indicates various color combinations or solid/flash lighting conditions when errors listed

in Table A-2, Table A-3 and Table A-4 occur. Identify the causes and solution for these indications from

each Table’s list and ensure that the relative assembles are properly connected and/or harnessed, and that all of the Unit’s Sensors are clean.

LED Error Codes

Table A-2 lists the various LED Flash Error Code causes & solutions.

Table A-2

LED Error Codes

LED

Color

Red

Flash

Sequence

Status LED

Errors

1

2

3

4

5

6

7

8

9

10

Causes and Solutions

Stacker Full

Communication Error between CPU Boards

Sensor Adjustment

Error

Speed Error

E2P Error (no Sensor adjustment)

Transport Error

Reject Error

Stacker Error (Pusher

Plate Movement)

Pusher Plate Position

Error

No Cash Box

Detected a Stacker Full Condition.

[Solution] Retrieving the Banknotes from the Cash Box.

[Relative Parts] Full Sensor: Validation CPU Board PL1, PT2, CN2 or Control

CPU Board CN4.

Abnormal communication error between the Control CPU Board and the

Validation CPU Board detected.

[Solution] Ensure that all of the connectors on the Control CPU Board and the

Validation CPU Board are properly connected.

Abnormal Sensor adjustment detected on the Control CPU Board and the

Validation CPU Board.

[Solution] Perform a Sensor Adjustment of the Acceptor Unit.

Abnormal Transport Speed Adjustment detected.

[Solution] Ensure that no foreign objects are adhering to the Sensors.

[Relative Parts] FEED Motor: Interrupter Board CN1 or Control CPU Board CN1.

Replaced the Acceptor Unit without performing a Sensor Adjustment.

[Solution] Perform a Acceptor Unit Sensor Adjustment.

Motor locked while transporting or stacking a Banknote.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] FEED Motor: Interrupter Board CN1 or Control CPU Board CN1.

Motor Locked while rejecting a Banknote.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] FEED Motor: Interrupter Board CN1 or Control CPU Board CN1.

Motor locked while stacking (Pusher Plate movement) Banknote.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] STACK Motor: Interrupter Board CN1 or Control CPU Board CN1.

Did not detect the Position Sensor while moving the Pusher Plate.

[Solution] Ensure that the Transport Unit and/or the Cash Box are properly

Seated. Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] Home Position Sensor: HP Sensor Board LED, PT1, C1/High I/F

Board CN5, CN1, CN3 or Control CPU Board CN3

STACK Motor: Interrupter Board CN1 or Control CPU Board CN1.

The Cash Box is not seated.

[Solution] Ensure that the Cash Box is properly seated.

[Relative Parts] Box Sensor: Validation CPU Board PL4, PT3, PT4, CN2 or

Control CPU Board CN4.

P/N 960-100929R_Rev. 5 {EDP #148849}

A - 2

© 2014, JAPAN CASH MACHINE CO., LTD.

Troubleshooting iVIZION® Series Next-Generation Banknote Acceptor Unit Appendix A

LED

Color

Red

Blue

Flash

Sequence

Status LED

Errors

Table A-2

LED Error Codes (Continued)

Causes and Solutions

11

12

13

14

15

1

2

3

4

5

6

10

11

12

13

7

8

9

14

15

No Acceptor Head

Anti-Strings Error

Reserved

Damaged Board

ROM/RAM Error

Reserved

ICB Function Error

ICB R/W Error

ICB Data Error

ICB Number Error

ICB Initialize Error

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

The Acceptor Unit’s Access Cover is not locked in place.

[Solution] Ensure that the Acceptor Unit’s Access Cover is properly locked down.

Fraud detected.

[Solution] Ensure that no fraud condition exists such as anti-stringing.

Reserved

An IC is malfunctioning.

[Solution] The Control CPU Board or the Validation CPU Board may be damaged.

Replace the Circuit Boards if necessary.

[Relative Parts] Control CPU or Validation CPU.

ROM or RAM is malfunctioning.

[Solution] The Control CPU Board or the Validation CPU Board has performed abnormally. Replace the Circuit Boards if necessary.

[Relative Parts] Control CPU or Validation CPU.

Reserved

The ICB Function Setting is incorrect.

[Solution] Confirm that ICB is Enabled and the Cash Box has been initialized when using the ICB Function.

Confirm that ICB is Disabled and the Cash Box has been inhibited when the ICB function us not being used.

[Relative Parts] RFID Module: Validation CPU Board CN3, CN2 or Control CPU

Board CN4.

ICB unable to communicate.

[Solution] Confirm that the RFID Transmitter and Module in the Cash Box perform properly.

[Relative Parts] RFID Module: Validation CPU Board CN3, CN2 or Control CPU

Board CN4.

ICB Data is incorrect.

[Solution] Replace the Cash Box with a cleared Cash Box.

[Relative Parts] RFID Module: Validation CPU Board CN3, CN2 or Control CPU

Board CN4.

The Game Machine number is different.

[Solution] Replace the Cash Box with a cleared Cash Box or reinstall the Cash

Box assigned to this machine number.

[Relative Parts] RFID Module: Validation CPU Board CN3, CN2 or Control CPU

Board CN4.

The Cash Box has not been initialized.

[Solution] Replace the Cash Box with a cleared Cash Box

[Relative Parts] RFID Module: Validation CPU Board CN3, CN2 or Control CPU

Board CN4.

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

P/N 960-100929R_Rev. 5 {EDP #148849}

A - 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Appendix A iVIZION® Series Next-Generation Banknote Acceptor Unit Troubleshooting

Jam Error Codes

Table A-3 lists the various LED Jam Flash Code causes & solutions.

Table A-3

Jam LED Flash Error Codes

LED

Color

Yellow

12

13

14

15

8

9

10

11

Flash

Sequence

1

Status LED

Errors

2

3

4

5

6

7

Causes and Solutions

Reserved

Entrance Sensor Jam

CIS Sensor Jam

Exit Sensor Jam

Feed-in Sensor Jam

Feed-out Sensor Jam

Cash Box Inside Jam

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

A Banknote jam occurred near the Entrance Sensor

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] Entrance Sensor: Sensor Board LED1, PT1, CN1, or Validation

CPU Board CN7.

Banknote jam occurred near the CIS Sensor.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] CIS Sensor (Upper): Sensor Transfer Board CN4, CN1, CN2,

Sensor Board CN2, CN3, CN1 or Validation CPU Board CN7.

Lower CIS Sensor: Sensor Board CN5, CN1 or Validation CPU Board CN7.

Banknote jam occurred near the Exit Sensor.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] Exit Sensor: Sensor Board LED2, PT1, CN1 or Validation CPU

Board CN7.

Banknote jam occurred near the Feed-in Sensor.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] Feed-in Sensor: High I/F Board LED1, PT1, CN3/ or Control CPU

Board CN3.

Banknote jam occurred near the Feed-out Sensor.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

[Relative Parts] Feed-out Sensor: Validation CPU Board PL3, PT1, CN2 or

Control CPU Board CN4.

Banknote jam occurred at the Cash Box.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport.

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

P/N 960-100929R_Rev. 5 {EDP #148849}

A - 4

© 2014, JAPAN CASH MACHINE CO., LTD.

Troubleshooting iVIZION® Series Next-Generation Banknote Acceptor Unit Appendix A

Reject Error Code

Table A-4 is the LED Reject Error Flash Code causes & solutions.

Table A-4

LED Reject Codes

LED

Color

Flash

Sequence

Status LED

Errors

Causes and Solutions

Lit

Green

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Banknote Insertion

Error

UV Sensor Error

Banknote remaining

Error (Head Section)

Adjustment Error/

Diameter Error

Transport Time-Out

Error

Denomination Error

Photo Pattern Error 1

Photo Level Error

INHIBIT Error

Reject Request

Ticket Error

Transport Overrun

Error (Stacker Part)

Banknote Length Error

Photo Pattern Error 2

Authentic Banknote

Identify Error

Banknote is rejected by a skew detection.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by the UV Sensor process.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by detecting a Banknote remaining in the Acceptor Unit.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by the Validation Sensing process.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Transport timing is incorrect.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the path near the Transport Path Sensors.

Banknote is rejected by an incorrect denomination validation process.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by the Validation Pattern process.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by the Transmissive Level Validation process.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by the INHIBIT Setting (banknote acceptance inhibit).

Command for Escrow has not been sent.

[Solution] Ensure that the active state of a Host Machine or an iVIZION

®

Switch INHIBIT setting is properly set.

DIP

Banknote is rejected by Host Machine request.

[Solution] Ensure the INHIBIT setting of the Host Machine is correct.

Ticket Upside-down.

[Solution] Ensure that the Ticket Barcode is facing up when inserted.

Banknote is rejected by detecting a Banknote remaining in the Transport Unit.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Transport Unit Sensors.

Banknote is rejected because of a length longer than the acceptable length.

[Solution] Ensure that the Banknote is a proper length

Banknote is rejected by the Validation Pattern process.

[Solution] Ensure that a foreign object and/or Banknote is not adhering to the

Acceptor Unit Sensors. Perform an adjustment of the Acceptor Unit Sensors if necessary.

Banknote is rejected by the authentic Banknote Validation process.

[Solution] Ensure a foreign object and/or Banknote is not adhering to the Acceptor

Unit Sensors. Perform adjustment of the Acceptor Unit Sensors if necessary.

P/N 960-100929R_Rev. 5 {EDP #148849}

A - 5

© 2014, JAPAN CASH MACHINE CO., LTD.

Appendix A iVIZION® Series Next-Generation Banknote Acceptor Unit Troubleshooting

Maintenance Equipment

This portion provides product information for the iVIZION ® Maintenance Equipment.

iVIZION Maintenance Equipment

a b c d f

NOTE: Only the European

Connector Version is shown here.

Order the “JAC No.” for the USA

Style AC Wall Plug.

g e

Figure A-1

Additional Maintenance Equipment Requirements

Table A-5

Additional Maintenance Equipment Parts List

Ltr.

EDP No.

*

JAC No.

Description Qty.

Remark

a b e f c d g

201544

211266

G00205

G00230

G00262

G00213

G00286

← Use EDP# Reference Paper (White: KS-072 Std)

← Use EDP# Reference Paper (White: KS-089 Std)

501-100218R UAC Module

400-100249R UAC USB Cable

40i-000026R UAC/iVIZION Adapter Harness

302-100007RA Power Cord (USA or Euro)

← Use G# AC Power Adapter

1

1

1

1

1

1

1

For use with Banknote

Guide 69 or 72

For UAC

For UAC

*. A Product EDP Number that begins with a “G” is a Product developed by JCM-E Germany.

†. Carefully replace the used Reference Paper back into its protective Shipping Carton following each calibration use (refer to Reference Paper Use

Precautions and Figure 1-3 in Section 1 for further detailed user instructions.

Reference Paper Handling

All JCM Reference Paper should be handled as follows:

1. Do not allow the Reference Papers to endure high temperatures and/or high humidity environments.

2. Store unused Reference Papers in their original Shipping Carton to avoid exposing them to direct

Sunlight and/or bright indoor light. Ensure that the Reference Papers being stored are not damaged as they are replaced into their shipping carton.

3. Do not use Reference Paper containing damaged areas that are worn, dirty, wrinkled, distorted and/or discolored.

4. Use new Reference Paper for every 400 Units being calibrated. Incorrect calibration errors may occur when using Reference Paper that has been used for calibrating more than 400 Units.

P/N 960-100929R_Rev. 5 {EDP #148849}

A - 6

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® Series

Next-Generation Banknote Acceptor Unit

A p p e n d i x B

B GLOSSARY

A

1

Acceptor

term used to identify a number of devices used to validate and accept Banknotes, then communicate the acceptance results to a host machine. ...1-1

B

2

Bezel

a removable Plastic Assembly attached to the front of the Banknote Insertion Slot of a iVIZION® Unit ...1-2

C

3

Calibration

a process performed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels. For iVIZION® , calibration is accomplished using a software based program which checks and sets the operational reference levels for Sensors. This helps to ensure that the Unit operates with the highest Banknote acceptance rate possible. Calibration is recommended whenever the CPU Board, or one of the

Sensor Boards are replaced ...6-6

4

ccTalk

a Serial based Communication Protocol commonly used in control, electronic payment, and vending systems. Developed by Money Controls Ltd., the format enjoys widespread use throughout Europe. cc-Talk is supported communications format in the iVIZION®

Unit ...2-7

5

Checksum

a numerical value assigned to a data file or block of data (usually expressed in Hexadecimal notation). Checksum values are used to verify that the contents of a data file are not corrupted in any way during transmission or encryption. The Checksum values of both the original and duplicate files are compared to each other. If the values do not match then it is recommend that the file be copied (uploaded) again until the Checksum do match. ...6-5

6

CIS

an acronym for Contact Image Sensor. This type of image Sensor is able to scan every portion of a Banknotes surface as it passes over it ...4-9

7

CPU

P/N 960-100929R_Rev. 5 {EDP #148849}

B - 1

© 2014, JAPAN CASH MACHINE CO., LTD.

Appendix B

iVIZION® SeriesNext-Generation Banknote Acceptor Unit

an acronym for Central Processing Unit ...4-1

Glossary

D

8

DIP Switch Block

Dual Inline Packaged Switch Block – a printed circuit board mountable two-position slide switch package containing up to 16 individual switches ...2-3

E

9

External Switch

a switch added to the external harness to allow performing iVIZION Performance Test without using a PC ...6-16

F

10 FFC

an acronym for Flat Flexible Cable. This type of Cable contains printed circuit traces in it, and is generally used to interconnect and distribute signal information between various Printed Circuit Boards ...4-6

11 FG PLT

an acronym for Frame Grounding PLaTe ...2-1

12 FPC

an acronym for Flexible Printed Circuit. This type of Circuit Card/Cable contains printed circuit traces on each side of it, and is generally used to interconnect and distribute signal information between two closely placed Printed Circuit Boards ...4-7

I

13 ID Sticker

another name for the Product Identification Label located on the right side of the iV-

IZION® Cabinet Frame ...6-7

J

14 JCM USB Tool Suite Standard Edition

a PC Application Program that includes Sub- routine Programs for Downloading a File,

Calibrating Sensors, examining Performance Metrics, testing Acceptor Functions, Enabling & Disabling the ICB Feature and viewing an image of the last Banknote accepted

...6-1

15 JPL

an acronym for JCM Private Line to identify the Connector for activating an attached

Sentry-2 Bezel Option ...1-5

P/N 960-100929R_Rev. 5 {EDP #148849}

B - 2

© 2014, JAPAN CASH MACHINE CO., LTD.

Glossary

iVIZION® SeriesNext-Generation Banknote Acceptor Unit

L

Appendix B

16 LED

an acronym for Light Emitting Diode. An LED is Semiconductor Device which turned on, emits a signal output in the visible light range. Available in a variety of colors, LEDs are cost effective and are commonly used as Indicator Lights in a variety of equipment devices. LEDs are also available in the invisible light range (i.e., ultraviolet, near-infrared etc.) making then useful as operational indicators for a variety of electronic equipment and applications, such as Banknote Validation Circuit in the iVIZION® Unit ...1-6

P

17 Photo-Coupler

a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals via using a Light Emitting Diode (LED) and Photosensitive

Transistor combination circuit in various electronic equipment ...2-5

18 Pictograph

small internationally recognized safety and attention symbols placed to the left Notes,

Cautions and Warnings throughout a JCM Maintenance Manual ...1-1

R

19 Reference Paper

specially coated/colored paper strips which are inserted into a Banknote Validator when performing iVIZION® Unit Calibration. Reference Paper is used to help set minimum and maximum threshold detection levels when adjusting the photo-optical Sensors in the unit for optimum performance ...6-7

20 RFID

an acronym for Radio Frequency IDentification ...1-2

21 RS232C

a common serial data communication standard protocol ...2-6

S

22 Sensor

a Photo Sensitive Device and LED combination designed to detect timing and movement events ...2-10

T

23 Timing Belt

Rubberized Belts used to transport Banknote inside the Acceptor ...4-1

P/N 960-100929R_Rev. 5 {EDP #148849}

B - 3

© 2014, JAPAN CASH MACHINE CO., LTD.

Appendix B

iVIZION® SeriesNext-Generation Banknote Acceptor Unit

V

Glossary

24 Validation

in Banknote Validators, identifies the process of drawing a Banknote into the Unit and then uses various Sensors to read and determine the authenticity of the Banknote based on the comparison of collected reading to a set of reference data stored in memory ...1-3

P/N 960-100929R_Rev. 5 {EDP #148849}

B - 4

© 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® SeriesNext-Generation Banknote Acceptor Unit

P/N 960-100929R_Rev. 5 {EDP #148849} © 2014, JAPAN CASH MACHINE CO., LTD.

iVIZION® SeriesNext-Generation Banknote Acceptor Unit

P/N 960-100929R_Rev. 5 {EDP #148849}

Issue #4074-SME-01-05

© 2014, JAPAN CASH MACHINE CO., LTD.

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