Woodstock W1805 16-1/2" Dovetail Machine Owner's Manual

MODEL W1805

16

1

⁄

2

" DOVETAIL MACHINE

OWNER'S MANUAL

(FOR MODELS MANUFACTURED 7/15)

Phone: (360) 734-3482 • Online Technical Support: [email protected]

#9341TR

COPYRIGHT © JULY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2020 (JL)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

INTRODUCTION......................................2

Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

Controls & Features ............................. 5

SAFETY................................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Dovetail Machines...... 8

ELECTRICAL..........................................9

Circuit Requirements ............................ 9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

SETUP............................................... 11

Unpacking ....................................... 11

Inventory ........................................ 11

Machine Placement ............................ 12

Cleaning Machine ............................... 12

Lifting & Moving ................................ 13

Mounting to Shop Floor ........................ 14

Assembly ......................................... 14

Dust Collection ................................. 14

Air Connection .................................. 15

Test Run .......................................... 16

OPERATIONS....................................... 17

General .......................................... 17

Dovetail Terminology .......................... 17

Stock Preparation .............................. 18

Dovetail Setup .................................. 20

Contents

MAINTENANCE..................................... 30

Schedule ......................................... 30

Cleaning ......................................... 30

Lubrication ...................................... 30

SERVICE............................................. 31

General .......................................... 31

Cutter Replacement ........................... 31

Belt Tension ..................................... 31

Belt Replacement .............................. 32

Electrical Safety Instructions ................. 33

110V Wiring Diagram .......................... 34

220V Wiring Diagram (Prewired) ............. 35

Troubleshooting ................................. 36

PARTS............................................... 38

Table ............................................. 38

Headstock ....................................... 40

Stand ............................................. 42

Label Placement ............................... 44

WARRANTY......................................... 45

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Model W1805 (For Machines Mfd. Since 7/15)

INTRODUCTION

Woodstock.Technical.Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 Ext. 2 or send e-mail to: [email protected]

. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition, you can download it from http://www.woodstockint.com/manuals .

If you have comments about this manual, please contact us at:

Woodstock.International,.Inc.

Attn:.Technical.Documentation.Manager

P.O..Box.2309

Bellingham,.WA.98227

Email:[email protected]

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Model W1805 (For Machines Mfd. Since 7/15)

MACHINE

SPECIFICATIONS

Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz

MODEL W1805

16" PNEUMATIC CLAMPING DOVETAIL MACHINE

Motor

Type ......................................................................................... TEFC Capacitor Start Induction

Horsepower ................................................................................................................. 1 HP

Voltage ...............................................................................................................110V/220V

Prewired .................................................................................................................... 220V

Phase .......................................................................................................................Single

Amps .......................................................................................................................10/5 A

Speed .................................................................................................................. 3450 RPM

Cycle ........................................................................................................................ 60 Hz

Power Transfer .................................................................................................... V-Belt Drive

Bearings ............................................................................................... Sealed and Lubricated

Main Specifications

Cutting Capacities

Maximum Dovetail Height ............................................................................................

3 ⁄

4

"

Minimum Dovetail Height ...........................................................................................

3 ⁄

16

"

Maximum Workpiece Thickness ................................................................................... 2 3 ⁄

8

"

Minimum Workpiece Thickness ....................................................................................

13 ⁄

32

"

Maximum Workpiece Size ............................................................................ 16 1 ⁄

2

" W x 59" L

Minimum Workpiece Size ............................................................................ 2 3 ⁄

8

" W x 7 7 ⁄

8

" L

Spindle & Bit Information

Number of Spindles ..................................................................................................... 1

Spindle Speed ................................................................................................18,500 RPM

Dovetail Shank Diameter ..................................................................................

1 ⁄

2

" (12mm)

Dovetail Bit ......................................................................... Angle 10° x 5 ⁄

8

" L, Single Cutter

Dovetail Templates ................................................................................. 1", 1 1 ⁄

2

", 2", 2 1 ⁄

2

"

Overall Dimensions

Machine Size .................................................................................. 35 5 ⁄

8

" W x 26 1 ⁄

2

" D x 56 7 ⁄

8

" H

Machine Weight ........................................................................................................440 Lbs.

Footprint ...................................................................................................... 37" W x 21 1 ⁄

4

" L

Table Height .............................................................................................................. 46 7 ⁄

16

"

Table Size ....................................................................................................... 24" W x 7 3 ⁄

4

" L

Construction Materials

Cabinet ...................................................................................................... Pre-Formed Steel

Carriage ...............................................................................................................Aluminum

Slide Way ...............................................................................Hardened & Ground Chromed Steel

Table .............................................................................................. Precision Ground Cast Iron

Sliding Guide .................................................................................... Ball Bearing Linear Guides

Paint ............................................................................................................ Powder Coated

Model W1805 Machine Specifications, Page 1 of 2

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Model W1805 (For Machines Mfd. Since 7/15)

Shipping Dimensions

Shipping Crate Size .................................................................................... 42" W x 30" L x 64" H

Shipping Weight ........................................................................................................539 Lbs.

Electrical

Switch ......................................................................................................... Magnetic Switch

Cord Length ................................................................................................................. 9 ft.

Cord Gauge ............................................................................................................ 14 gauge

Recommended Circuit Size at 220V .................................................................................15 amp

Recommended Circuit Size at 110V .................................................................................15 amp

Recommended Plug Type for 220V ..................................................................................... 6-15

Recommended Plug Type for 110V ..................................................................................... 5-15

Other

Number of Dust Ports ......................................................................................................... 1

Dust Port Size ................................................................................................................. 4"

Approximate Assembly Time ......................................................................................15 Minutes

Warranty .................................................................................................................. 2 Year

Country of Origin ....................................................................................................... Taiwan

Machine Highlights

Dual pneumatic clamps for lightning-fast workpiece loading/unloading

1HP, 110V/220V, Motor (prewired 220V)

Included 1", 1 1 ⁄

2

", 2", and 2 1 ⁄

2

" dovetail templates

Micro-adjustable cutter controls for precision-fit dovetails

Handles workpieces as large as 2 3 ⁄

8

"H x 16 1 ⁄

2

"W x 59"L

Once setup, can create a dovetail joined box in under 40 seconds!

Model W1805 Machine Specifications, Page 2 of 2

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Model W1805 (For Machines Mfd. Since 7/15)

Controls.&.Features

Lifting Eye Bolt Vertical Fence

Vertical Clamps

Lifting Eye Bolt

Clamp Activation Handles

Magnetic Switch

Template Bar

Indicator Plate

Headstock

Horizontal Clamps

Horizontal

Fence

Clamp

Activation

Handles

Headstock

Air Supply

Unit

4" Dust Port

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Model W1805 (For Machines Mfd. Since 7/15)

SAFETY

For.Your.Own.Safety,

Read.Manual.Before.Operating.Machine

The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This.

manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the.

safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by.

themselves.do.not.eliminate.danger.and.are.not.a.substitute.for.proper.accident.prevention.measures—this.responsibility.is.ultimately.up.to.the.operator!

Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.

WILL.result.in.death.or.serious.injury.

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

COULD.result.in.death.or.serious.injury.

NOTICE

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

MAY.result.in.minor.or.moderate.injury.

This.symbol.is.used.to.alert.the.user.to.useful.information.about.

proper.operation.of.the.equipment.or.a.situation.that.may.cause.

damage.to.the.machinery.

OWNER’S.MANUAL..

Read and understand this owner’s manual BEFORE using machine.

TRAINED.OPERATORS.ONLY..

Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS.ENVIRONMENTS..

Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL.ALERTNESS.REQUIRED..

Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL.EQUIPMENT.INJURY.RISKS..

You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT.POWER.FIRST..

Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE.PROTECTION..

Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety glasses.

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Model W1805 (For Machines Mfd. Since 7/15)

WEARING.PROPER.APPAREL..

Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS.DUST..

Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING.PROTECTION..

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE.ADJUSTING.TOOLS..

Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED.USAGE..

Only use machine for its intended purpose—never make modifications without prior approval from Woodstock

International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

AWKWARD.POSITIONS..

Keep proper footing and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN.&.BYSTANDERS..

Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS.&.COVERS..

Guards and covers reduce accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

FORCING.MACHINERY..

Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER.STAND.ON.MACHINE..

Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE.MACHINE..

Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE.RECOMMENDED.ACCESSORIES..

Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED.OPERATION..

To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN.WITH.CARE..

Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK.DAMAGED.PARTS..

Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN.POWER.CORDS..

When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING.DIFFICULTIES..

If at any time you experience difficulties performing the intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

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Model W1805 (For Machines Mfd. Since 7/15)

Additional.Safety.for.Dovetail.Machines

READ.and.understand.this.

entire. instruction. manual.

before.using.this.machine..

Serious. personal. injury.

may. occur. if. safety. and.

operational.information.is.

not. understood. and. followed.. DO. NOT. risk. your.

safety.by.not.reading!

USE.this.and.other.machinery.with.caution.

and. respect.. Always. consider. safety. first,.

as. it. applies. to. your. individual. working.

conditions..No.list.of.safety.guidelines.can.

be. complete—every. shop. environment. is.

different..Failure.to.follow.guidelines.could.

result. in. serious. personal. injury,. damage.

to.equipment.or.poor.work.results.

GUARD.

The guard helps protect the operator from the spinning cutter and flying debris during operation. Never operate the dovetail machine or allow it to be connected to power when the guard is removed or serious personal injury may occur.

BOARD.EJECTION

. The machine may eject boards in the horizontal position if they are not clamped securely. Never allow others to stand directly behind the dovetail machine during operation or serious injury may occur.

SAFETY.GLASSES.

Even with the guard in place, occasional chips may be ejected from the machine. Operator and bystanders MUST wear ANSI approved safety glasses to prevent eye injuries.

CUTTER.STARTING.POSITION.

Starting the machine with the cutter against a workpiece or fence may eject debris from the machine and most likely will ruin the workpiece or cutter. Move the cutter clear of any contact before starting the machine!

DISCONNECT.POWER.BEFORE.ANY.

ADJUSTMENTS.

This machine requires the operator to work near the exposed cutter during setup. Always disconnect power

BEFORE making adjustments to the machine or serious personal injury may occur.

LOOSE.CUTTER

. Starting the machine with a loose cutter may eject the cutter from the machine at a high rate of speed, causing serious personal injury to the operator or bystanders. Always double-check that the cutter is tight after adjusting.

REMOVE.ADJUSTMENT.TOOLS..

Starting the machine with a wrench left in the spindle adjustment screw can result in serious personal injury. Always remove any wrenches or other adjustment tools from the machine after adjustments have been made and before starting the machine.

DUST COLLECTION. Using dust collection when operating this machine greatly reduces flying debris and fine airborne dust, which reduces the risk of personal injury from these hazards. Always use a dust collection system when operating this machine.

-8-

Model W1805 (For Machines Mfd. Since 7/15)

ELECTRICAL

Circuit.Requirements

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Full-Load.Current.Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load.Current.Rating.at.220V.....................5.Amps

Full-Load.Current.Rating.at.110V................... 10.Amps

Circuit.Requirements.for.220V.(Prewired)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Nominal.Voltage.................. 208V,.220V,.230V,.240V

Cycle.........................................................60.Hz

Phase..................................................... 1-Phase

Power.Supply.Circuit................................. 15.Amps

Plug/Receptacle.................................... NEMA.6-15

Cord..................“S”-Type,.3-Wire,.14.AWG,.300.VAC

Circuit.Requirements.for.110V

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to 110V Wiring Diagram on Page 34 for details.)

Circuit.Type................ 110V/120V,.60.Hz,.Single-Phase

Circuit.Size.............................................. 15.Amps

Plug/Receptacle..................................... NEMA.5-15

Incorrectly. wiring. or. grounding. this.

machine.can.cause.electrocution,.fire,.

or.machine.damage..To.reduce.this.risk,.

only.an.electrician.or.qualified.service.

personnel. should. do. any. required.

electrical.work.on.this.machine.

NOTICE

The.circuit.requirements.listed.in.this.

manual. apply. to. a. dedicated. circuit— where.only.one.machine.will.be.running.

at. a. time.. If. this. machine. will. be.

connected. to. a. shared. circuit. where.

multiple.machines.will.be.running.at.the.

same.time,.consult.with.an.electrician.

to. ensure. that. the. circuit. is. properly.

sized.for.safe.operation.

-9-

Grounding.Requirements

This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

For.220V.Connection.(Prewired)

The power cord and plug specified under “Circuit

Requirements for 220V” on the previous page has an equipment-grounding wire and a grounding prong. The plug must only be inserted into a matching receptacle

(outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure).

For.110V.Connection.(Must.be.Rewired)

A NEMA 5-15 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see Figure ) that is properly installed and grounded in accordance with all local codes and ordinances.

Extension.Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum.Gauge.Size.at.220V....................... 14.AWG

Maximum.Length.(Shorter.is.Better).................50.ft.

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Model W1805 (For Machines Mfd. Since 7/15)

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

220V GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Pin

Figure.1.

NEMA 6-15 plug & receptacle.

No. adapter. should. be. used. with. the.

required.plug..If.the.plug.does.not.fit.

the.available.receptacle.or.the.machine.

must. be. reconnected. to. a. different.

type.of.circuit,.the.reconnection.must.

be.made.by.an.electrician.or.qualified.

service. personnel. and. it. must. comply.

with.all.local.codes.and.ordinances.

110V

GROUNDED

5-15 RECEPTACLE

Grounding Pin

5-15 PLUG

Neutral Hot

Figure.2.

NEMA 5-15 plug & receptacle.

Model W1805 (For Machines Mfd. Since 7/15)

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

Inventory

The following is a description of the main components shipped with the Model W1805. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Box.Inventory:..(Figure.3).

Qty

A.

Hex Bolts M8-1.25 x 20 ...................................4

B.

Flat Washers 8mm .........................................4

C.

Fixed Chaser 2 1 ⁄

2

" .........................................1

D.

Fixed Chaser 3" ............................................1

E.

Indicator Bar 1 1 ⁄

2

" and 2 1 ⁄

2

" .............................1

F.

Hex Wrench Set

(1.5-6mm) ........................................... 1 Each

G.

Combo Wrench Set

(8-10, 11-13, 12-14, and 17-19mm) ............. 1 Each

H.

Extra Vertical HDPE Fence ...............................1

I.

Extra Horizontal HDPE Fence ............................1

J.

Open-End Offset Wrench 30mm .........................1

Keep. machine. disconnected. from.

power.until.instructed.otherwise.

A B

C

D

E F

G

H

J

I

Figure.3.

Model W1805 inventory.

-11-

Machine.Placement

•. Floor.Load: This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator.

•. Working.Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your machine.

•. Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.

•. Electrical:.

Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits.

USE.helpers.or.power.lifting.equipment.to.lift.this.

16 1 ⁄

2

". Dovetail. Machine..

Otherwise,. serious. personal.injury.may.occur..

MAKE. your. shop. “child.

safe.”. Ensure. that. your.

workplace. is. inaccessible.

to. children. by. closing. and.

locking.all.entrances.when.

you.are.away..NEVER.allow.

untrained. visitors. in. your.

shop. when. assembling,.

adjusting. or. operating.

equipment..

3.

Wipe off the surfaces. If your cleaner/ degreaser is effective, the rust

4.

Model W1805 (For Machines Mfd. Since 7/15)

Cleaning.Machine

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before.cleaning,.gather.the.following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic.steps.for.removing.rust.preventative:

1.

Put on safety glasses.

2.

Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.

preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Repeat as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

-12-

Avoid. chlorine-based. solvents,. such. as.

acetone. or. brake. parts. cleaner,. that. may.

damage.painted.surfaces..

Model W1805 (For Machines Mfd. Since 7/15)

Lifting.&.Moving

The Model W1805 is designed to be lifted from two eye bolts mounted near the top of the machine, on both sides, using a forklift with lifting straps. The lifting straps can be connected to the eye bolts with metal shackles.

To.lift.the.Model.W1805.with.a.forklift,.do.these.steps:

1..

Unbolt the base of the dovetail machine from the shipping pallet ( Figure.4

), so it can be removed for placement.

2.

Connect the lifting straps to the eye bolts, using shackles, as shown in Figure.5

.

3.

Lift the machine and place it in your desired location.

4.

Remove the forklift straps.

Figure.4..

Example of where machine is bolted to the pallet (shows only one side; machine is also bolted on other side).

The. Model. W1805. is. a.

heavy. machine.. Serious.

personal.injury.may.occur.

if. safe. moving. methods. are. not. used.. To. be.

safe,. get. assistance. and.

use. power. equipment. to.

move. the. shipping. crate.

and. remove. the. machine.

from.the.crate..

Figure.5..

Lifting machine from eyes.

-13-

Mounting.to.Shop.Floor

Although not required, we recommend mounting your new machine to the floor. Since this is an optional step and floor materials may vary, floor mounting hardware is not included.

Bolting.to.Concrete.Floors

Lag shield anchors used with lag bolts ( Figure.6

) and anchor studs ( Figure.7

) are two popular choices for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

Model W1805 (For Machines Mfd. Since 7/15)

Figure.6.

Typical lag shield anchor and lag bolt.

NOTICE

Anchor. studs. are. stronger. and. more. permanent.

alternatives.to.lag.shield.anchors;.however,.they.will.

stick.out.of.floor,.which.may.cause.a.tripping.hazard.

if.you.decide.to.move.your.machine.at.a.later.point..

Figure.7.

Typical anchor stud.

Assembly

To assemble the dovetail machine, attach the dust hose to the guard, as shown in Figure.8

.

Dust.Collection

Attach the dust port to your dust collection system with a

4" hose, as shown in Figure.9

.

Recommended.CFM.at.Dust.Port:................. 400.CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or Y's, and the amount of other open lines throughout the system. Explaining this calculation is beyond the scope of this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book.

Figure.8..

Dust hose attached to guard.

Figure.9..

Dust collection hose attached to dust port.

-14-

Model W1805 (For Machines Mfd. Since 7/15)

Air.Connection

The air supply unit features a regulator, a filter, and a lubricator ( Figure.10.&.11

). Each of these components must be setup properly before operating the machine.

To.prepare.the.air.supply.unit.for.operation,.do.these.

steps:

1.

Connect your air hose to the air supply unit with a standard 1 ⁄

4

" NPT female quick-release coupler.

— If air leaks from the bottom of the filter, the filter drain plug may be in "drain" mode. Move the adjustment at the bottom of the filter to the other side to put it in "plug" mode.

2.

Check the air pressure reading on the gauge. The correct setting is 40 psi.

— If the setting is correct, skip to Step.4

.

— If the setting is not correct, proceed to the next step.

3.

Pull up on the regulator knob, rotate it in the direction necessary until the gauge reads 40 psi, then push the knob down to lock it.

4.

Adjust the lubricator by turning the lubrication dial clockwise until it stops, then turning it counterclockwise one full turn. (Further adjustments can be made later as necessary.)

Regulator Knob

Filter

Filter Drain Plug

Figure.10.

Air regulator and filter

Lubrication

Rate Dial

Fill Plug

Lubrication

Rate

Window

Figure.11.

Air lubricator features.

-15-

Model W1805 (For Machines Mfd. Since 7/15)

Test.Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for operation.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the motor turns the correct direction (the motor included with this machine is bi-directional), and 3) the safety disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page.36

.

Projectiles. thrown. from. the. machine.

could. cause. serious. eye. injury.. Wear.

safety. glasses. to. reduce. the. risk. of.

injury.

To.test.run.the.machine,.do.these.steps:

1.

Make sure you have read the safety instructions at the beginning of the manual and that the machine is setup properly.

—If the machine does not start, the switch disabling feature is working as designed.

2.

Make sure all tools and objects used during setup are cleared away from the machine.

9.

Verify that the cutter is turning the correct direction by starting the motor, then stopping the motor while watching the cutter through the guard window.

3.

Connect the machine to the power source.

4.

8.

Push the stop button in, then twist it clockwise so it pops out.

Press the green ON button.

— If the cutter turns counterclockwise, it is turning in the correct direction.

Proceed to Step.10

.

5.

Verify that the machine is operating correctly by turning it ON .

— When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.

— If the cutter turns clockwise, it is turning in the wrong direction.

Contact our Technical Support for help.

6.

— Investigate and correct strange or unusual noises or vibrations before operating the machine further.

Always disconnect the machine from power before investigating or correcting potential problems.

Turn the machine OFF .

10..

Test the clamps. The clamps should clamp down when the switch is turned

ON and they should raise up when the switch is turned OFF.

—If the clamps work as stated, no additional adjustments are necessary.

7.

Push the STOP button in to make sure it is NOT popped out.

— If the clamps do not work as stated, troubleshoot and correct the clamping system. Contact Technical

Support for help.

—If the machine starts, immediately stop it.

The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call

Tech Support.

-16-

Model W1805 (For Machines Mfd. Since 7/15)

OPERATIONS

General

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If.at.any.time.you.are.

experiencing.difficulties.performing.any.operation,.stop.

using.the.machine!

If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced dovetail machine operator before performing any unfamiliar operations. Above. all,. your.

safety.should.come.first!

READ.and.understand.this.entire.instruction.manual.before.using.this.machine..

Serious. personal. injury. may. occur. if.

safety.and.operational.information.is.not.

understood. and. followed.. DO. NOT. risk.

your.safety.by.not.reading!

Dovetail.Terminology

Take a moment to review the dovetail terminology shown in Figure.12

. These terms will be used throughout this section and knowing their meaning is important to fully understand the controls of the machine.

Tail

Half Pin

Drawer

Side

Drawer

Front

Socket

Pin

Figure.12..

Dovetail terminology.

DO.NOT.investigate.problems.or.adjust.

the.machine.while.it.is.running..Wait.

until. the. machine. is. turned.

OFF ,.

unplugged. and. all. working. parts.

have.come.to.a.complete.stop.before.

proceeding!

Always.wear.safety.glasses.when.operating.this.machine..Failure.to.comply.

may.result.in.serious.personal.injury.

-17-

Model W1805 (For Machines Mfd. Since 7/15)

Stock.Preparation

Stock preparation is one of the most important steps for cutting dovetails. Stock must be properly squared up or the dovetails will not fit in the sockets tightly or evenly.

With proper planning and preparation, you can achieve perfect results.

59"

Stock.Size

When selecting your stock, make sure that the stock size is within the minimum and maximum dimensions that this machine is capable of processing (see Figure.13

).

The first consideration when preparing your stock is to determine the width (height of drawer). The dovetail machine includes a 4-sided template with the following sizes: 1", 1 1 ⁄

2

", 2", and 2 1 ⁄

2

".

To achieve perfect dovetail spacing from edge-to-edge, the stock width should be a multiple of the template size.

For example, when using a 1 1 ⁄

2

" template, the stock width should divisible by 1 1 ⁄

2

". Refer to Figure.14

for more examples.

Note: If you do not have control over the stock width, you can still use the machine, but the half-pins on each edge will not be the same size.

Maximum

Stock Size

7 7 ⁄

8

"

16 1 ⁄

2

"

2 3 ⁄

8

"

Minimum

Stock Size

13 ⁄

32

"

2 3 ⁄

8

"

Figure.13.

Model W1805 stock size limits.

Template

Size

1"

1 1 ⁄

2

"

2"

2 1 ⁄

2

"

Common.Stock.Width.used.

with.Template.Sizes

4 1

3"

⁄

4"

5"

2

"

4"

6"

6"

5"

7 1 ⁄

2

"

8"

7 1 ⁄

2

" 10"

6"

9"

10"

Figure.14..

Common width sizes used with the available template sizes.

-18-

Model W1805 (For Machines Mfd. Since 7/15)

Dado.Placement

The dado placement for a drawer bottom is dictated by the size of template you use. In order for the dado to be hidden when the dovetail joint is assembled, it must run through a socket. Figure.15

illustrates this concept.

A general rule of thumb: Cut the center of the dado half the distance of the template size from the bottom edge of the stock.

1

For example, when using a 1" template, center the dado

⁄

2

" from the bottom of all four pieces. This placement ensures that the dado will end up in the first socket and will not be visible when the drawer is assembled. Figure.

16 shows the ideal dado placement for each template size.

A general rule of thumb: Cut the center of the dado half the distance of the template size from the bottom edge of the stock.

1

For example, when using a 1" template, center the dado

⁄

2

" from the bottom of all four pieces. This placement ensures that the dado will end up in the first socket and will not be visible when the drawer is assembled. Figure.

16 shows the ideal dado placement for each template size.

Note:.

If your stock width is not a multiple of the template size, this rule of thumb does not apply. Instead, just cut the dado where you need it and center the socket placement by eye when setting up the machine.

CORRECT

Dado is not

Visible

(Slot is Centered in Socket)

WRONG

Dado is Visible

(Slot is not Centered in Socket)

Figure.15..

Correct dado placement so dado is not visible after assembly.

Template

Size

Center.

of.Dado

from.

Bottom.

1 ⁄

2

"

3 ⁄

4

"

1"

1 1 ⁄

4

"

EXAMPLE:

1" Template

1"

1 1 ⁄

2

"

2"

2 1 ⁄

2

"

Stock

1 ⁄

2

" on

Center

Dado Distance from Bottom

Figure.16..

Dado placement for template sizes.

Layout

After you have dadoed and dimensioned your stock, layout and mark the drawer pieces as shown in Figure.17

.

This will help you keep track of the pieces as you cut the dovetails.

BACK

LEFT RIGHT

FRONT

Figure.17.

Drawer pieces laid out and marked; the inside of the drawer pieces are face up.

-19-

Dovetail.Setup

Setting up the dovetail machine is a complex procedure that involves trial-and-error and may take a fair amount of time to complete.

Once you have the machine setup for a particular stock size, you can repeat dovetails for that size indefinitely without additional adjustments. However, if you change stock size, then you must repeat this entire setup section.

Before starting any setup, you must prepare workpieces for one drawer. These must be exactly the same size as the drawers you will make during your production run.

Since trial-and-error is involved, this first drawer may end up as scrap; therefore, do not prepare ALL the drawer pieces for your production run until you have properly setup the machine and have achieved satisfactory dovetail joints on your test workpieces.

The setup procedures that follow refer to the drawer pieces by their position during cutting. To avoid confusion during the instructions, remember this:

Drawer Sides (L,R) = Vertical Workpiece

Drawer Front/Back (B, F) = Horizontal Workpiece

Follow the procedures in this section in order to properly setup your machine for operation.

Setting.Clamping.Thickness

1.

Check the current distance between the clamps and the tables in relation to your workpiece thickness.

—If your workpiece fits between the clamps, then further adjustments are not necessary.

—If your workpiece does not fit between the clamps, then proceed to Step.2

.

2.

Use an adjustable wrench to loosen the hex nuts shown in Figure.18

away from the clamp mounting bracket.

Model W1805 (For Machines Mfd. Since 7/15)

Vertical Clamp

Hex Nuts

Continued on next page

Horizontal Clamp

Hex Nuts

Figure.18.

Hex nuts for adjusting clamping thicknesses (only one side shown).

-20-

Model W1805 (For Machines Mfd. Since 7/15)

3.

Slide the clamp mounting bracket so the clamps provide enough room to move workpieces in and out.

.

Note:.

Use a ruler to make sure that both sides are adjusted equally; otherwise, contact area of the clamp faces will not be uniform, which could result in the workpieces slipping during operation.

4..

Tighten the hex nuts against the clamp brackets to hold them in place.

Changing.Template.Sizes

The template bar ( Figure.19

) has a different size dovetail template on each of the four sides. The size of each template is stamped into that side. The active template size is always the side that is facing down. A tracer pin connected to the headstock guides the cutter along the template profile when cutting.

The template works in tandem with the indicator plate and the fixed chaser .

Indicator.Plate: Since the template bar is underneath the cutting area and away from immediate operator view, the top edge of the indicator plate mirrors the position of the tracer pin along the template bar to help the operator when cutting.

Each indicator plate has two patterns. When mounted, the top edge of the indicator plate must match the current side of the template bar that is being used. Whenever changing the template bar size, the indicator plate must also be changed. Use the two mounting cap screws to remove and change the indicator plate (see Figure.20

).

Fixed.Chaser: The fixed chaser supports the vertical workpiece, yet allows the cutter to cut the bottom of the vertical workpiece without hitting the metal fixed chaser.

To prevent the cutter from contacting the fixed chaser, use the fixed chaser that corresponds to the template size shown in Figure.21

.

Template Bar

Figure.19.

Template bar.

1" and 2"

Indicator Plate

Mounting

Cap Screws

1 1 ⁄

2

" and 2 1 ⁄

2

"

Indicator Plate

Figure.20.

Indicator plate installation.

Measuring Fixed Chaser Size

Template.Bar.Size

Use.Fixed.Chaser.

Size

1" 2"

1 1 ⁄

2

"

2"

2 1 ⁄

2

" 2 1

3"

2"

⁄

2

"

Figure.21.

Determining correct fixed chaser.

Continued on next page

-21-

To.change.dovetail.template.size,.do.these.steps:

1.

Remove the extension spring shown in Figure.22

, and pull the headstock backward (toward you) to clear the tracer pin of the template.

2.

Remove the wing screw on each side of the template bar.

3.

Slide the template bar out of the casting and reinstall it, as shown in Figure.23

, so the desired template size is facing down.

4.

Lock the template in place with the wing screws, then replace the extension spring.

Setting.Fences

The dovetail machine features HDPE (high density polyethylene) plastic fences for both the horizontal and vertical workpieces (see Figure.24

). These fences are cut into during operation to reduce tear-out.

The fences should be set so that the dovetails are evenly distributed across the width of the workpiece. Setting the fences requires attention to the "in" and "out" positions of the tracer pin (see Figure.25

). When the tracer pin is in the "in" position, the cutter is cutting the workpiece.

When the tracer is in the "out" position, the cutter is outside of the workpiece.

To.set.the.fences,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Remove the guard.

3.

Place the vertical workpiece on the support bar.

Continued on next page

Model W1805 (For Machines Mfd. Since 7/15)

Extension Spring

Figure.22..

Extension spring (located on the right side of the headstock).

Template Bar

Wing

Screw

Figure.23.

Template bar installation.

Vertical

Fence

Horizontal

Fence

Figure.24..

HDPE fences.

Wing

Screw

Template

Bar

Out

Position

In

Position

-22-

Tracer Pin

Figure.25.

Tracer pin positions (as viewed from underneath template bar).

Model W1805 (For Machines Mfd. Since 7/15)

4.

Loosen the cap screw on the vertical fence bracket shown in Figure.26

.

5.

Align the left-hand edge of the vertical workpiece with the centerline of the cutter when the tracer pin is in the "in" or cutting position. This position will make the first cut in the vertical workpiece half the width of the cutter. Figure.27

illustrates this concept.

Note: If your workpiece width is not evenly divisible by the template size, then setting the fences for even cut distribution is a matter of judging the best possible position by eye.

6.

Remember the position of the left-hand edge of the vertical workpiece on the vertical fence scale, and move the vertical workpiece out of the way.

7.

Align the right-hand edge of the vertical fence with the same position on the scale from the previous step, then lock the vertical fence in place with the cap screw.

8.

Familiarize yourself with the horizontal fence adjustment components in Figure.28

.

9.

Loosen both cap screws shown in Figure.28

.

Continued on next page

Cap Screw

Figure.26..

Vertical fence adjustment cap screw.

Vertical

Workpiece

Cutter Centerline

Aligned with Edge

Vertical

Workpiece

Vertical Fence

Bracket

Vertical

Workpiece

Even Cut

Distribution

Vertical

Workpiece

Cutter Centerline

NOT Aligned with Edge

Uneven Cut

Distribution

Figure.27..

Aligning cutter start location with the vertical workpiece.

Main Adjustment

Bracket

Micro-Adjust Wheel

-23-

Cap Screws Micro-Adjust Bracket

Figure.28..

Horizontal fence adjustment components.

Model W1805 (For Machines Mfd. Since 7/15)

10.

Using the scale on each table as a guide, adjust the right-hand edge of the horizontal fence so it is offset half the amount of the template size being used.

For example, if the template size is 1", offset the right-hand edge of the horizontal fence 1 ⁄

2

" from the right-hand edge of the vertical fence, as shown in

Figure.29

.

11.

Lock the cap screw on the micro-adjust bracket, and use the micro-adjust wheel to set the horizontal fence in the exact position.

12.

Tighten the cap screw on the main adjustment bracket to lock the horizontal fence.

Template

Size

Horz.

Fence.

Offset.

Distance

1 ⁄

2

"

3 ⁄

4

"

Offset

Example for 1"

Template

1"

1 1 ⁄

2

"

2"

Vertical

Fence

Horizontal

Fence

2 1 ⁄

2

" 1 1

1"

⁄

4

" Offset 1 ⁄

2

"

Figure.29..

Fence offset sizes for each template size and example offset diagram for 1" template.

Cutter.Height

The cutter height dictates the tail height on the vertical workpiece and the socket height on the horizontal workpiece (see Figure.30

).

The cutter height range is restricted by the size of the cutter (see Figure.31

). The lowest point of the cutting edge should never be set above the bottom of the workpiece.

A taller cutter height is stronger due to larger tails and pins, so maximizing the cutter height is preferred in most situations.

To.set.the.cutter.height,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Place the horizontal workpiece on the horizontal table against the fence, and clamp the workpiece down.

3.

Remove one end of the headstock spring, and move the cutter in front of the horizontal workpiece.

4.

Use a 6mm hex wrench to loosen the cutterhead lock shown in Figure.32

.

5.

Use a 6mm hex wrench to adjust the cutter up or down. Leave at least 1 ⁄

8

" of material between the bottom of the board and the bottom of the cutter.

6.

Tighten the cutterhead lock.

Continued on next page

Horizontal

Workpiece

(end view)

Socket Height

Tail Height

Figure.30..

Example of cutter and socket height.

1 ⁄

8

" Minimum (recommended)

Cutter Height

Range

Cutter

Lowest Point of Cutter

Figure.31..

Understanding the cutter height range compared to the workpiece.

Cutter Lock

Cutter Height

Adjustment

Figure.32..

Cutter lock and adjustment height.

-24-

Model W1805 (For Machines Mfd. Since 7/15)

Tail.Thickness

Figure.33

shows the tail thickness.

The tail thickness is controlled by adjusting the tracer pin when it is in the "out" position on the template bar, as shown in Figure.34

.

To.set.the.tail.thickness,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Draw a small pencil line on the edge of the vertical workpiece approximately 1 ⁄

16

" from the side of the workpiece (see Figure.35

).

3.

Install the vertical workpiece so the side of the board closest to the pencil line is facing out, as shown in Figure.35

, and clamp the workpiece into position against the vertical fence.

4.

Connect the spring to the headstock.

5.

Move the headstock just to the right of the workpiece, and put the tracer pin in the "out" position on the template.

6.

Stand to the right-hand side of the machine, and look across the table at the cutter relationship to the vertical workpiece. This viewing position will help you align the cutter with the workpiece during the next step.

.

Note: Familiarize yourself with the tracer pin controls shown in Figure 36 if this is the first time you have adjusted it.

Continued on next page

Tail Thickness

Figure.33..

Example of tail thickness.

Template

Bar

Out

Position

In

Position

Tracer Pin

Figure.34..

Tracer pin positions on template.

Vertical

Workpiece

Table

(Side View)

Pencil

Line

1 ⁄

16

"

Figure.35..

Pencil line location on vertical workpiece.

Adjustment

Thumbwheel

-25-

Lock

Figure.36..

Tracer pin controls.

Model W1805 (For Machines Mfd. Since 7/15)

7.

Unlock the tracer pin, and adjust the thumbwheel as necessary until the cutter is positioned as shown in

Figure.37

.

8.

Lock the tracer pin.

Cutter.Depth.Stop

The cutter depth stop adjustment bolt ( Figure.38

) dictates the depth of the sockets ( Figure.39

) by controlling how far the cutter will cut into the horizontal workpiece.

The cutter depth should be the same as the tail thickness, so that when the joint is assembled the tails are flush with the pins ( Figure.40

).

(Side View)

Cutting edge rotated to maximum point of rotation from side view.

Cutter

Table

Vertical

Workpiece

Cutter aligned with pencil line at the bottom of the workpiece.

Figure.37..

Cutter position for setting tail thickness (as viewed from the side).

Continued on next page

Cutter Depth

Stop Adjustment

Bolt

Figure.38..

Cutter depth stop adjustment bolt.

Socket Depth

Figure.39..

Socket depth.

1

Horizontal Workpiece Vertical Workpiece

⁄

16

"

Board Face Board End

...as cut

Sockets Tails

-26-

Figure.40..

Understanding correct cutter depth.

Model W1805 (For Machines Mfd. Since 7/15)

To.set.the.cutter.depth.stop,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

On a workbench, copy the "Tail Thickness" dimension from the vertical workpiece to the horizontal workpiece ( Figure.41

).

3.

Clamp the vertical workpiece in position on the machine, then clamp the horizontal workpiece in place against the vertical workpiece.

4.

Move the cutter to the right of the horizontal workpiece and make sure the tracer pin is in the "in" position.

5.

Rotate the cutter until the leading edge is at the farthest point in rotation toward the rear of the machine.

6.

From the right-hand side of the machine, look across the table at the cutter position in relation to the pencil line.

7.

Adjust the cutter depth bolt until the tip of the cutter aligns with the pencil line ( Figure.42

), then tighten the hex nut.

Testing.Machine.Setup

Testing the setup requires you to make cuts and adjust the cutter until the dovetail fit is perfect. Be aware that the drawer you make during this procedure may end up as scrap. To achieve good dovetails, you must have prepared your stock as described in Stock.Preparation

on Page.18

.

Continued on next page

Edge of

Horizontal

Piece Aligned w/Pencil Line

Make

Cutter Depth

Pencil Line

Here

Horizontal

Workpiece

(Side View)

Vertical

Workpiece

Tail Thickness

Pencil Line

Figure.41..

Marking horizontal workpiece to set the cutter depth.

Vertical

Workpiece

Cutter tip at farthest point of rotation from the side view.

Horizontal

Workpiece

(Side View)

Pencil Line

Cutter Table

Figure.42..

Cutter position to set cutter depth stop (viewed from the side).

-27-

Model W1805 (For Machines Mfd. Since 7/15)

The standard cutting order is shown in Figure.43

. Figure.

44 shows the workpieces positioned with the dadoes close to or away from the fences.

To.make.a.test.cut,.do.these.steps:

1.

Position the RIGHT workpiece on the vertical support bar, as shown in the top illustration in Figure.44

(with the dado positioned out and opposite the fence), then clamp down the RIGHT workpiece.

2.

Place the BACK workpiece on the horizontal table, as shown in the top illustration in Figure.44

(with the dado positioned down and opposite the fence), then clamp down the BACK workpiece. The bottom of both workpieces should be flush with each other and both workpieces should be firmly against their respective fences.

3.

Position the cutter so it is not touching the fences or workpieces.

4.

INSTALL AND SECURE THE GUARD!

5.

Connect the machine to the power source.

6.

Make the test cut as described below, but read all of the steps before starting, so you do not have to stop after you begin cutting: a.

Start the cut on the left-hand side of the vertical piece (half of the cutter will cut into the plastic fences), then carefully follow the template from left-to-right, making sure the tracer pin maintains contact with the template (otherwise unnecessary tear-out will occur).

b.

After clearing the workpieces, do a cleanup pass by bringing the headstock back the opposite direction and following the template from rightto-left.

c.

Turn the machine OFF , and position the cutter clear of the workpieces and fences.

7.

Remove the workpieces from the machine and test fit the dovetail joint.

8.

Carefully examine how the tails fit into the sockets.

The tails should fit into the sockets tightly and both workpieces should be flush with each other.

Typically, fine-tuning the dovetail joint fit requires balancing socket depth and the cutter adjustment, as follows:

-28-

Cut 4:

Position

Dadoes Close to Fence

LEFT

BACK

Continued on next page

Cut 1:

Position

Dadoes Away from Fence

RIGHT

Cut 3:

Position

Dadoes Away from Fence

FRONT

Cut 2:

Position

Dadoes Close to Fence

Figure.43..

Drawer pieces laid out and marked inside face up; cutting order and workpiece position against fences also shown.

RIGHT or

LEFT Horizontal

Vertical

Fence

Dado

Out

RIGHT or

LEFT

Fence

FRONT or

FRONT or

BACK

Cuts 1 & 3

Dadoes Away from Fences

Dado

Down

Vertical

Fence

RIGHT or

LEFT

Horizontal

Fence

FRONT or

BACK

Cuts 2 & 4

Dadoes Close to Fences

Dado

Out

Dado

Down

Figure.44..

Workpiece positions for cuts.

Model W1805 (For Machines Mfd. Since 7/15)

— If the workpieces do not fit together or if the fit is too tight, then adjust the cutter to take a larger cut and repeat "Cut 1."

— If the workpieces fit together too loosely, adjust the cutter to take a smaller cut and do "Cut 2."

— If the tails fit easily side-to-side into the sockets, but do not go down far enough, adjust the socket depth deeper.

— If the tails fit easily side-to-side into the sockets, but go too far down, adjust the socket depth shallower.

Adjusting.Cutter

The cutter rotates eccentrically in the spindle, which allows it to be adjusted for control of the dovetail joint

"fit" when assembled.

Two set screws hold the cutter in position and a spindle scale is provided for monitoring the cutter position during adjustments ( Figure.45

).

To.adjust.the.cutter,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Remove the guard.

3.

Use a 4mm hex wrench to loosen the two set screws on the spindle just enough to rotate the cutterhead.

(Loosening the two set screws too much may cause the cutter to drop down in the spindle and throw off other adjustments.)

4.

Rotate the cutter inside the spindle as necessary to take a smaller or larger cut (see Figure.46

). Use the highest point in the cutter groove to keep track of the cutter position during adjustments.

5.

Tighten the two set screws to secure the cutter in place.

6.

Make sure the spring is connected to the headstock.

7.

Install the guard.

8.

Test the new cutter setting by making a cut.

9.

Repeat cutter adjustment as necessary until the fit is satisfactory. ALWAYS DISCONNECT POWER BEFORE

ADJUSTING CUTTER!

-29-

Set Screws

Figure.45..

Cutter adjustment controls.

Lowest

Point of Cutter

Groove

(-)

Take a smaller cut

(-) (+)

Scale

(+)

Take a larger cut

Figure.46..

Understanding cutter adjustments.

Model W1805 (For Machines Mfd. Since 7/15)

MAINTENANCE

Schedule

Daily.Maintenance.(8.Hours)

• Check/tighten cutter set screws.

• Clean debris/sawdust from clamps to ensure that they do not interfere with the clamping ability.

• Clean/vacuum dust buildup off motor.

• Clean and lubricate unpainted cast iron portions of the table and the headstock travel rods with a light oil.

• Check/replace damaged power cords or wires.

• Check/add air tool oil to the air supply unit lubricator.

• Check/drain the air supply unit water filter. (Drain by sliding the white shaft to the other side.)

MAKE. SURE. that. your. machine. is.

unplugged.during.all.maintenance.procedures!.If.this.warning.is.ignored,.serious.personal.injury.may.occur.

Weekly.Maintenance.(40.Hours)

• Grease spindle with multi-purpose lithium grease.

Monthly.Maintenance.(320.Hours)

• Belt tension, damage, or wear.

Cleaning

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use—this ensures that moisture from wood dust does not remain on bare metal surfaces. Tables can be kept rust-free with regular applications of a quality metal protectant/lubricant.

Lubrication

The bearings in the machine are sealed and lubricated for life. The spindle has one grease fitting that must be greased approximately every 40 hours or one week of regular use (refer to Figure.47

). To grease the spindle, connect the fitting to a grease gun and give the spindle one pump of multi-purpose lithium grease.

-30-

Spindle Grease Fitting

Figure.47.

Spindle grease fitting.

Model W1805 (For Machines Mfd. Since 7/15)

SERVICE

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International

Technical Support at (360) 734-3482 or send e-mail to:

[email protected].

Cutter.Replacement

When the cutter gets dull, or if it gets damaged, it must be replaced. Dull cutters can be resharpened by a professional, but cutters are inexpensive and easily replaced.

Tools.Needed.

Qty

Hex Wrench 4mm ...............................................1

To.replace.the.cutter,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Remove the guard.

3.

Loosen the two set screws that hold the cutter in the spindle. (The set screws must be backed out half-way before the cutter can be removed.)

4.

Slide the cutter out and insert the new one.

5..

Tighten the two set screws to secure the cutter in place.

6..

Replace the guard.

Belt.Tension

A flat belt transfers power from the motor to the cutter spindle. This belt stretches with use and periodically needs to be tensioned. If the cutter lacks power, stops spinning, or cuts slower than normal, then the belt may need to be tightened.

Continued on next page

MAKE. SURE. that. your. machine. is.

unplugged. during. all. service. procedures!. If. this. warning. is. ignored,. serious.personal.injury.may.occur.

-31-

Tools.Needed.

Qty

Hex Wrench 6mm ...............................................1

To.tighten.the.belt,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Loosen the two motor mount cap screws shown in

Figure.48

.

3.

Turn the belt tension bolt, shown in Figure.49

, clockwise to tension the belt.

.

Note: Each time you adjust the belt tension, only turn the bolt one full turn. This will prevent overtightening the belt, which can lead to premature bearing failure in the motor and spindle.

Belt.Replacement

If the belt is left loose, it can stop during operation while the pulley continues to spin. This scenario will burn the belt, which will create a horrible vibration and smell of burned rubber. If this ever happens, then the belt must be replaced before continuing operations.

Tools.Needed.

Qty

Hex Wrench 6mm ...............................................1

To.replace.the.belt,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Lower the cutter as far as it will go.

3.

Remove the dust plug shown in Figure.50

to access the top of the belt.

4.

Loosen the two motor mount cap screws shown in

Figure.48

.

5.

Turn the motor tension bolt, shown in Figure.49

, counterclockwise to loosen the belt.

6.

Slide the belt over the top of the spindle shaft and off of the motor pulley.

7.

Reinstall and tension the new belt.

8.

Replace the dust plug, and tighten the motor mount cap screws.

Model W1805 (For Machines Mfd. Since 7/15)

Dust Plug

Access Hole

Motor Mount

Cap Screws

Figure.48.

Motor mount cap screw locations.

Belt Tension

Bolt

Figure.49.

Belt tension bolt.

Figure.50.

Dust plug removed to see top of cutter spindle for belt removal.

-32-

Model W1805 (For Machines Mfd. Since 7/15)

Electrical.Safety.Instructions

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (360) 734-3482 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label.

SHOCK.HAZARD.

Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

QUALIFIED.ELECTRICIAN.

Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

WIRE.CONNECTIONS.

All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

WIRE/COMPONENT.DAMAGE..

Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

MODIFICATIONS . Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

MOTOR.WIRING.

The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS.

Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source.

To reduce the risk of being shocked, wait at least this long before working on capacitors.

CIRCUIT.REQUIREMENTS.

You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

EXPERIENCING.DIFFICULTIES.

If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at

(360) 734-3482.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

WIRING DIAGRAM COLOR KEY

BLUE YELLOW

BROWN

GRAY

YELLOW

GREEN

PURPLE

ORANGE PINK

LIGHT

BLUE

BLUE

WHITE

TUR-

QUOISE

-33-

A

110V.Wiring

Model W1805 (For Machines Mfd. Since 7/15)

110V.Wiring.Diagram

NOTICE

To convert to 110V, you must replace the magnetic switch assembly and rewire the motor.

MAGNETIC

SWITCH

ASSEMBLY

L1/1

SDE

MA-18

L2/3 L3/5 7

Read

Page 33

STOP

Before

Wiring

T1/2 T2/4 T3/6 8

B

1/2 3/4

RA-20

AMP

5/6

96

18

15

12

98

95

Green

Ground

White

Neutral

Black

Hot

Disconnect power before servicing electrical components.

Electrical shock causes serious personal injury or even death!

5-15 Plug

110 VAC

4

6 2

3

1 5

CCW

Rotation 4

5 2

Start

Capacitor

300MFD

250VAC

Run

Capacitor

30MFD

250VAC

3

1 6

CW

Rotation

(for troubleshooting purposes only)

MOTOR (Wired at 110V)

If your cutter rotates in the wrong direction, wire it for counterclockwise

(CCW) rotation.

-34-

The motor wiring shown here is current at the time of printing; however, always use the diagram on the inside of junction box cover when rewiring your motor.

220V.Wiring

Model W1805 (For Machines Mfd. Since 7/15)

A

220V.Wiring.Diagram.(Prewired)

MAGNETIC

SWITCH

ASSEMBLY

L1/1

SDE

MA-09

MA-15

L2/3 L3/5 7

Read

Page 33

STOP

Before

Wiring

T1/2 T2/4 T3/6 8

B

1/2 3/4

RA-20

AMP

5/6

96

8

6.5

5

98

95

Disconnect power before servicing electrical components.

Electrical shock causes serious personal injury or even death!

Green

Ground

220

VAC

White

Hot

Black

Hot 6-15 Plug

(As Recommended)

Start

Capacitor

300MFD

250VAC

4 6

3

5 2

1

CCW

Rotation

Run

Capacitor

30MFD

250VAC

3

6 2

4 5 1

CW

Rotation

(for troubleshooting purposes only)

If your cutter rotates in the wrong direction, wire it for counterclockwise

(CCW) rotation.

MOTOR (Wired at 220V)

The motor wiring shown here is current at the time of printing; however, always use the diagram on the inside of junction box cover when rewiring your motor.

-35-

Model W1805 (For Machines Mfd. Since 7/15)

Troubleshooting

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.

Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt. This information is required to properly assist you.

Motor.&.Electrical

PROBLEM

Machine does not start or a breaker trips.

POSSIBLE.CAUSE

CORRECTIVE.ACTION

1. STOP button pushed in, disabling the switch.

1. Twist STOP button clockwise until it pops out to enable the switch.

2. Test for good contacts; correct the wiring.

2. Plug/receptacle is at fault or wired incorrectly.

3. Start capacitor is at fault.

4. Motor connection wired incorrectly.

5. Power supply is at fault/switched OFF .

3. Test/replace if faulty.

4. Correct motor wiring connections.

5. Ensure hot lines have correct voltage on all legs and

6. Motor ON button or ON/OFF switch is at main power supply is switched ON .

6. Replace faulty ON button or ON/OFF switch.

fault.

7. Motor centrifugal switch is at fault.

8. Emergency stop push-panel is stuck/switch is at fault.

9. Motor windings or motor is at fault.

7. Adjust/replace the centrifugal switch if available.

8. Free push-panel from binding; replace faulty switch.

9. Replace motor.

Machine stalls or is underpowered.

1. Wrong workpiece material (wood).

2. Feed rate too fast for task.

3. Run capacitor is at fault.

4. Belt slipping.

5. Motor connection is wired incorrectly.

6. Plug/receptacle is at fault.

7. Motor bearings are at fault.

8. Motor has overheated.

9. Motor is at fault.

10. Motor centrifugal switch is at fault.

Machine has vibration or noisy

1. Motor or component is loose.

operation.

2. Belt(s) worn or loose.

3. Motor fan is rubbing on fan cover.

4. Pulley is loose.

5. Machine is incorrectly mounted or sits unevenly on floor.

6. Cast iron motor mount loose/broken.

7. Motor or spindle bearings are at fault.

8. Cutter is at fault.

9. Motor centrifugal switch is at fault.

1. Use wood with correct moisture content, without glues, and little pitch/resins.

2. Decrease feed rate.

3. Tighten/repair/replace.

4. Replace bad belt and re-tension (see Page.32

).

5. Correct motor wiring connections.

6. Test for good contacts; correct the wiring.

7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

8. Clean off motor, let cool, and reduce workload.

9. Test/repair/replace.

10. Adjust/replace centrifugal switch if available.

1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.

2. Inspect/replace belts (refer to Page.32

).

3. Replace dented fan cover; replace damaged fan.

4. Tighten pulley set screw.

5. Tighten/replace anchor studs in floor; relocate/ shim machine.

6. Tighten/replace.

7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

8. Replace warped, bent, or twisted cutter.

9. Adjust/replace centrifugal switch if available.

-36-

Model W1805 (For Machines Mfd. Since 7/15)

Cutting.Operations.&.Results

PROBLEM

Workpiece slips or kicks out during operation.

POSSIBLE.CAUSE

CORRECTIVE.ACTION

1. Low air pressure to clamps.

2. Clamps are adjusted too far away from the workpiece.

3. Clamp bracket is incorrectly adjusted, causing the clamps to make uneven contact with the workpiece.

1. Increase the air pressure to at least 40 PSI.

2. Adjust clamps closer to the workpiece ( Page.20

).

3. Adjust the both sides of the clamp bracket and even distance from the table ( Page.20

).

Cutter cuts slow or does not cut properly.

1. Cutter is dull.

2. Belt is slipping on the pulley.

3. Cutter is rotating clockwise (motor is wired incorrectly).

1. Replace or sharpen the cutter ( Page.31

).

2. Tighten belt ( Page.32

) or replace belt ( Page.32

).

3. Wire motor so cutter rotates counterclockwise.

Dovetail joint fit is too tight.

1. Cutter is not taking a large enough cut.

1. Adjust the cutter to take a larger cut ( Page.29

).

Dovetail joint fit is too loose.

1. Cutter is taking too large of a cut.

1. Adjust the cutter to take a smaller cut ( Page.29

).

Tails fit too far into sockets.

1. Sockets are cut too deep.

1. Adjust the cutter depth stop so the cutter will not cut as deeply into the horizontal workpiece ( Page.

26 ).

Tails will not fit completely into the sockets.

1. Cutter is not taking a large enough cut.

1. Adjust the cutter to take a larger cut ( Page.29

).

2. Sockets are not cut deep enough.

2. Adjust cutter depth stop so the cutter will cut deeper into the horizontal workpiece ( Page.26

).

Tails sit flush with pins at one end but not the other.

1. Horizontal workpieces were not positioned square when clamped.

1. Reclamp the workpiece with emphasis on keeping it square before and during clamping.

2. Horizontal workpieces were not cut square or workpieces were not properly prepared.

2. Cut new workpieces with emphasis on squaring up all the boards ( Page. 18 ). Check the saw or technique used to cut the boards to ensure squareness.

Gaps exist between tails and pins.

1. Vertical workpieces were not positioned square when clamped.

2. The fixed chaser is not flush with the

1. Reclamp the workpiece with emphasis on keeping it square before and during clamping.

2. Loosen the 3 cap screws securing the fixed chaser, horizontal table.

adjust it flush with horizontal table, and tighten.

3. Vertical workpieces were not cut 3. Cut new workpieces with emphasis on squaring up square or workpieces were not properly prepared.

all the boards ( Page. 18 ). Check the saw or technique used to cut the boards to ensure squareness.

1. Cut dadoes in the correct location ( Page.19

).

Dado or groove for drawer bottom visible on assembled joint.

1. Dado cut in the wrong location for the template being used.

2. Fences set incorrectly.

Dovetails fit together correctly, but tops/

1. Fences were not offset by exactly half of the template size being used.

edges of workpieces are not flush with each other.

2. Reset the fences ( Page.22

).

1. Set the fences so they are offset exactly half of the distance as the template size being used. For example, offset the fences 1 ⁄

2

" for 1" template, 3 ⁄

4

" for 1 1 ⁄

2

" template, etc. Refer to Page.22

for more details.

Distribution of dovetails across assembled joint is not symmetrical.

1. Fences are not set correctly to allow the cutter to start in the proper location.

2. Workpiece width is not divisible by the template size being used.

1. Reset the fences, paying close attention to where the first cut will be made into the vertical workpiece

( Page.22

).

2. Cut new workpieces that are divisible by template size being used ( Page.18

); change template size to be divisible by workpiece ( Page.21

); or align cutter starting point by eye—results may not be truly symmetrical.

-37-

109

110

108

107

105

104

106

Model W1805 (For Machines Mfd. Since 7/15)

PARTS

Table

103

102 101

132

131

130

103

111

104

112

113

127

128

129

122

123

124

121

125

126

114

115 116

117

120

-38-

118

119

Model W1805 (For Machines Mfd. Since 7/15)

Table.Parts.List

REF PART # DESCRIPTION

101 X1805101 FENCE

102 X1805102 SLIDING ROD

103 X1805103 CAP SCREW M8-1.25 X 25

104 X1805104 SET SCREW M6-1 X 12

105 X1805105 HEX BOLT M8-1.25 X 20

106 X1805106 FLAT WASHER 8MM

107 X1805107 BUFFER PAD

108 X1805108 CAP SCREW M8-1.25 X 30

109 X1805109 LOCK WASHER 8MM

110 X1805110 ADJUSTMENT SCREW

111 X1805111 ADJUSTMENT NUT

112 X1805112 MICRO-ADJUSTMENT SEAT

113 X1805113 TABLE SCALE

114 X1805114 LOCK WASHER 6MM

115 X1805115 CAP SCREW M6-1 X 35

116 X1805116 INDICATOR MOUNTING BAR

REF PART # DESCRIPTION

117 X1805117 INDICATOR TEMPLATE 1" & 2"

118 X1805118 INDICATOR TEMPLATE 1-1/2" & 2-1/2"

119 X1805119 CAP SCREW M6-1 X 10

120 X1805120 WING SCREW M6-1 X 35

121 X1805121 TEMPLATE BAR

122 X1805122 BUFFER PAD

123 X1805123 FLAT WASHER 6MM

124 X1805124 CAP SCREW M6-1 X 20

125 X1805125 FLAT WASHER 6MM

126 X1805126 CAP SCREW M6-1 X 30

127 X1805127 FIXED CHASER 2"

128 X1805128 FIXED CHASER 3"

129 X1805129 FIXED CHASER 2-1/2"

130 X1805130 WORKTABLE

131 X1805131 SET SCREW M6-1 X 6

132 X1805132 EYE BOLT M10-1.5 X 15

-39-

220

221

222

217

218

219

211

212

213

214

215

214A

207

216

210

209

208

206

Model W1805 (For Machines Mfd. Since 7/15)

Headstock

205

204

203

202 201

262

262

261

260-1

260-2

260

259 258

257

256

255

224

259

264

247

248

263

246

254

223

225

226 245

253

252

250

227

244

249

251

228

243

229

209

242 241

240

230

230-1

231 232

237

239

238

229-2

229-4

229-1 229-3

229-5

236

233

234

235

-40-

Model W1805 (For Machines Mfd. Since 7/15)

Headstock.Parts.List

REF PART # DESCRIPTION

201 X1805201

202 X1805202

203 X1805203

204 X1805204

205 X1805205

206 X1805206

207 X1805207

208 X1805208

209 X1805209

210 X1805210

211 X1805211

212 X1805212

213 X1805213

214 X1805214

214A X1805214A

215 X1805215

216 X1805216

SPONGE COATING

HANDLE

HEX NUT M10-1.5

GREASE FITTING M6-1 x 5

CUTTER

FLAT WASHER 10MM

HEX BOLT M10-1.5 X 80

SPINDLE SLIDE SEAT

FLAT WASHER 8MM

CAP SCREW M8-1.25 X 100

SET SCREW M8-1.25 X 10

ECCENTRIC SPINDLE

LOCK NUT

SPINDLE BEARING HOUSING

COMPLETE SPINDLE ASSY

SPACER

SET SCREW M5-.8 X 5

217 X1805217

218 X1805218

219 X1805219

220 X1805220

221 X1805221

222 X1805222

223 X1805223

224 X1805224

225 X1805225

COMPRESSION SPRING AK-6005

BALL BEARING 6005

FIXING NUT

HEX NUT M5-.8

CAP SCREW M5-.8 X 35

CAP SCREW M5-.8 X 20

EXTENSION SPRING

FLAT BELT 670 X 25

HEX BOLT M6-1 X 20

226 X1805226

227 X1805227

228 X1805228

229 X1805229

FLAT WASHER 6MM

MOTOR PULLEY

MOTOR BRACKET

MOTOR 1HP, 110V/220V

229-1 X1805229-1 MOTOR FAN COVER

229-2 X1805229-2 MOTOR FAN

229-3 X1805229-3 MOTOR JUNCTION BOX

229-4 X1805229-4 S CAPACITOR 300MFD 250VAC

229-5 X1805229-5 R CAPACITOR 30MFD 250VAC

230 X1805230 STRAIN RELIEF 11-10B

230-1 X1805230-1 MOTOR CORD

REF PART # DESCRIPTION

231 X1805231

232 X1805232

233 X1805233

234 X1805234

235 X1805235

236 X1805236

237 X1805237

238 X1805238

239 X1805239

240 X1805240

241 X1805241

242 X1805242

243 X1805243

244 X1805244

245 X1805245

246 X1805246

247 X1805247

CARRIAGE

GUIDE ROD M25 X 750L

LINEAR BUSHING 16UU

SEAL 16 X 28 X 7 X 3

INT RETAINING RING 28MM

GUIDE ROD M16 X 459L

LINEAR BUSHING 25UU

SEAL 25 X 40 X 7 X 2

INT RETAINING RING 40MM

FLEXIBLE HOSE 2.5" X 63"

HOSE CLAMP 2-3/4"

CAP SCREW M8-1.25 X 35

TRACER PIN

SET SCREW M5-.8 X 12

WING SCREW M6-1 X 20

ADJUSTMENT SCREW

PLASTIC PLUG 22MM

248 X1805248

249 X1805249

250 X1805250

251 X1805251

252 X1805252

253 X1805253

254 X1805254

255 X1805255

256 X1805256

HEX BOLT M8-1.25 X 16

CAP SCREW M10-1.5 X 150

CLAMP BUSHING

CAP SCREW M8-1.25 X 65

BUSHING

GEAR SHAFT

INDICATOR BAR

INDICATOR BRACKET

FLAT WASHER 4MM

257 X1805257

258 X1805258

259 X1805259

260 X1805260

CAP SCREW M4-.7 X 10

CAP SCREW M5-.8 X 12

FLAT WASHER 5MM

GUARD WITH BRUSH

260-1 X1805260-1 TOP GUARD BRUSH

260-2 X1805260-2 SIDE GUARD BRUSH

261 X1805261

262 X1805262

WINDOW

PHLP HD SCR M4-.7 X 6

263 X1805263

264 X1805264

CONTROL PANEL LABEL

WING SCREW M5-.8 X 15

-41-

Stand

Model W1805 (For Machines Mfd. Since 7/15)

409 410

405 406 403

332

349

348

350 332

349

351

332

301V2

348

350

351

332

301V2

305

310 309

402

= AIR TUBE CONNECTION POINT 

401

306

307

308

305

410

409

411

412

412 411

332

349

348

350

408 407

332

351

332

301V2

348

349 350

351

332

301V2

334

335

336

337

305

404

332

338

339

311

332

405

406

332

407

332

408

332

331

330A

330

341

340

347

346

345

344

343

342

311

312 313 314

322

329

326

327

330-1

323 324 325

330-3

328

330A-1

315

321

330-2

330-4

330A-2

320

316

319

317 318

-42-

Model W1805 (For Machines Mfd. Since 7/15)

Stand.Parts.List

REF PART # DESCRIPTION

322

323

324

325

326

317

318

319

320

321

310

311

312

313

314

315

316

301V2 X1805301V2 CONTROL VALVE V2.07.15

305 X1805305 T-CONNECTOR PT-1/8" X 6MM X 6MM

306

307

308

309

X1805306

X1805307

X1805308

X1805309

CAP SCREW M8-1.25 X 35

LOCK WASHER 8MM

SET SCREW M8-1.25 X 10

ADAPTER 3/8" X 1/4"

X1805310

X1805311

X1805312

X1805313

X1805314

X1805315

X1805316

MALE COUPLING PT-1/4"

CAP SCREW M6-1 X 16

FLAT WASHER 6MM

AIR SUPPLY UNIT MACP 300-10A

MALE CONNECTOR PT-3/8" X 6MM

CAP SCREW M5-.8 X 10

DUST PORT 4"

X1805317

X1805318

X1805319

X1805320

X1805321

X1805322

X1805323

X1805324

X1805325

X1805326

CABINET

DOOR

DOOR LATCH

DOOR INSET

PHLP HD SCR M5-.8 X 6

STUD

FLAT WASHER 20MM

HEX NUT M20-2.5

SPECIAL WASHER

LOCKING HANDLE M10-1.5 X 35

327

328

329

X1805327

X1805328

X1805329

330 X1805330

330A X1805330A

HOLDER BRACKET

POWER CORD

STRAIN RELIEF MGB20G-12B

MAGNETIC SWITCH ASSY 220V

MAGNETIC SWITCH ASSY 110V

330-1 X1805330-1 CONTACTOR 220V

330-2 X1805330-2 OVERLOAD RELAY FOR 220V

330-3 X1805330-3 MAG SWITCH COVER

330-4 X1805330-4 PLASTIC SCREW

330A-1 X1805330A-1 CONTACTOR 110V

330A-2 X1805330A-2 OVERLOAD RELAY FOR 110V

REF PART #

349

350

351

401

402

344

345

346

347

348

337

338

339

340

341

342

343

331

332

333

334

335

336

408

409

410

411

412

403

404

405

406

407

X1805331

X1805332

X1805333

X1805334

X1805335

X1805336

X1805337

X1805338

X1805339

X1805340

X1805341

X1805342

X1805343

X1805344

X1805345

X1805346

X1805347

X1805348

X1805349

X1805350

X1805351

X1805401

X1805402

X1805403

X1805404

X1805405

X1805406

X1805407

X1805408

X1805409

X1805410

X1805411

X1805412

DESCRIPTION

SWITCH BRACKET

MALE ELBOW PT1/8" X 6MM

CAP SCREW M5-.8 X 50

CYLINDER BODY

O-RING G80

O-RING P25

CYLINDER END COVER

LOCKING PIECE

CLAMPING DISC

HEX BOLT M8-1.25 X 16

FLAT WASHER 8MM

PISTON ROD

PISTON BACKING 80 X 65 X 5.5

WEARING 80 X 75 X 6

PISTON

LOCK WASHER 12MM

HEX NUT M12-1.75

CAP SCREW M5-.8 X 30

AIR DIFFUSER 1/8" NPT

MOUNTING PLATE

CAP SCREW M5-.8 X 20

PU TUBE 4 X 6 X 240MM

PU TUBE 4 X 6 X 140MM

PU TUBE 4 X 6 X 1360MM

PU TUBE 4 X 6 X 140MM

PU TUBE 4 X 6 X 790MM

PU TUBE 4 X 6 X 730MM

PU TUBE 4 X 6 X 790MM

PU TUBE 4 X 6 X 730MM

PU TUBE 4 X 6 X 790MM

PU TUBE 4 X 6 X 730MM

PU TUBE 4 X 6 X 790MM

PU TUBE 4 X 6 X 730MM

-43-

Model W1805 (For Machines Mfd. Since 7/15)

Label.Placement

Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.

of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..

If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.

be.operated.again..Contact.us.at.

( 360 ) .734-3482.or.www.woodstockint.com.to.order.new.labels..

505

502

512

511

509

506

508

504

501

503

515

514

510

507

513

511

REF PART # DESCRIPTION

501 X1805501 TAIL SHORTER LABEL

502 X1805502 READ MANUAL LABEL

503 X1805503 MOTOR LABEL

504 X1805504 MODEL # LABEL

505 X1805505 CONTROL PANEL LABEL

506 X1805506 SHOP FOX LOGO PLATE

507 X1805507 SHOP FOX OFF-WHITE PAINT

508 X1805508 DECORATIVE STRIPE

-44-

REF PART # DESCRIPTION

509 X1805509 DISCONNECT POWER LABEL

510 X1805510 MACHINE ID LABEL

511 X1805511 ELECTRICITY LABEL

512 X1805512 TAIL LONGER LABEL

513 X1805513 GREASE SPINDLE LABEL

514 X1805514 RESPIRATOR/GLASSES LABEL

515 X1805515 EAR PROTECTION LABEL

WARRANTY

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and reserve the right to change specifications at any time.

To register the warranty, go to https://www.woodstockint.com/warranty , or scan the QR code below.

You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable production information.

WARRANTY

WOODSTOCKINT.COM