screamin` eagle 64mm race heavy breather kit - Harley

screamin` eagle 64mm race heavy breather kit - Harley
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REV. 2015-04-23
SCREAMIN' EAGLE 64MM RACE HEAVY BREATHER KIT
GENERAL
NOTE
Kit Numbers
See a Harley-Davidson dealer for ECM (Electronic Control
Module) calibration.
29000065
Kit Contents
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
See Figure 1 and Table 1.
INSTALLATION
NOTES
This kit is intended for race applications only. Engine-related
performance parts are intended FOR THE EXPERIENCED
RIDER ONLY.
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect battery cables (negative
(-) cable first) before proceeding. (00307a)
Running an engine with out an air cleaner can result in
severe engine damage.
NOTE
This engine related performance part is not legal for use on
pollution controlled motor vehicles. This kit may reduce or void
the Limited Vehicle Warranty coverage. Engine related performance parts are intended for the experienced rider only.
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
Additional Parts Required
The Screamin' Eagle 64mm Pro High Flow EFI Throttle Body
Kit (Part Number 27300033) is required for this installation.
Refer to the service manual and follow the instructions
given to remove the seat and disconnect the battery
cables, negative (-) cable first. Retain all seat mounting
hardware.
LOCTITE® 243 (Blue) Threadlocker and Sealant is needed for
proper installation of this kit.
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
Original Equipment (OE) Air Cleaner Removal
For EFI (fuel-injected) models: Have a Harley-Davidson
dealer recalibrate the ECM prior to air cleaner installation.
2.
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson dealer.
Remove the air cleaner backplate following the instructions
in the service manual. The remaining parts can be discarded.
3.
See Figure 1. Remove and discard induction module
bracket (B).
The following caution and note apply to EFI models only.
Back Plate Installation
NOTES
NOTE
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
When servicing the air cleaner, apply Loctite 243 (blue) to all
threaded fasteners (both male and female threads).
4.
5.
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Remove the backing from the adhesive side of the backplate gasket (11). Carefully align the holes, and install the
gasket on the induction module side of the backplate.
Apply a small amount of Loctite to the backplate mounting
screw (15) threads. Use the four screws (15) to fasten the
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Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
throttle body to the backplate (12). Tighten the screws to
55-60 in-lbs (6.2-6.8 Nm).
is hidden from view, yet the screw slot is accessible for
tightening.
6.
Install the new O-rings (13) in the grooves around the
breather screw holes on induction module side of the
backplate (12).
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
7.
Insert the breather screws (10) through the backplate.
Apply a small amount of Loctite to the breather screw
threads and the mating tapped holes in the cylinder head,
then install the screws into the cylinder head.
8.
Alternately tighten the two breather screws to 120-144 inlbs (13.6-16.3 Nm).
9.
Lubricate the O-rings (9) with clean engine oil or white
lithium grease.
Install the O-rings onto the breather plugs. Press the
breather plugs (8) into the breather screw cavities.
Air Filter Element and Air Tube Installation
10. With the countersunk holes facing outward, slide the
mounting ring (6) all the way onto the intake tube (7), up
to the flange.
11. Place the gasket (11) against the opposite side of the
flange.
12. Align the holes in the gasket with the mounting ring (6)
holes and notches in the intake tube flange.
13. Apply a small amount of Loctite to the threads of the three
flat head screws (5).
14. Secure the intake tube, mounting ring and gasket to the
backplate, and tighten the screws to 50-60 in-lbs (6.2-6.8
Nm).
15. Obtain the chrome band clamp cover (4), adhesive ring
(3), and air filter element package (2) from the kit.
16. Remove the backing from one side of the adhesive ring
(3), center the ring on the inner surface of the band clamp
cover and press the ring evenly and firmly into place.
17. Remove the air filter element and band clamp from the
package (1). Loosen the band clamp (2) as needed to
allow removal or repositioning.
NOTES
For proper adhesion, degrease the area on the backside of
the filter element where the adhesive ring will be mounted.
Check the Screamin' Eagle® logo on the chrome filter element
end cap. For best appearance, place the band clamp and
chrome band clamp cover onto the filter element flange so the
screw slot will be accessible but the screw mechanism hidden
from view when the filter is installed to the intake tube with the
logo upright.
NOTE
Riding a motorcycle equipped with an exposed oiled air filter
under rainy conditions IS NOT RECOMMENDED.
20. Install the rain sock (16) over the air filter element.
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
21. Refer to the service manual and follow the instructions
given to connect the battery cables, positive (+) cable first,
and install the seat.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
Air Filter Element Maintance
1.
Inspect the air filter element every 5000 miles (8000 km),
or more often under dusty conditions.
NOTES
The use of cleaning, drying or oiling methods or products other
than those shown will damage the filter and void the manufacturer's warranty.
K&N® Air Filter Cleaner is available from a Harley-Davidson
dealer, either alone (1 qt/0.95 L sprayer bottle, 99883-88T) or
a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service
Kit (99850-92T).
K&N® Air Filter Oil is also available from a Harley-Davidson
dealer, either alone (12.25 oz/347 gram aerosol can, 9988288T) or a 6.5 oz/184 gram aerosol can as part of the Filter Care
Service Kit.
DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain
engine components. If oil is still draining or dripping from the
filter media twenty minutes after oiling, clean and oil the filter
element again.
2.
To clean the element:
a.
18. Remove the backing from the remaining side of the
adhesive ring, and press the chrome band clamp cover
onto the large end of the air filter element.
Position the band clamp onto the filter element flange,
inside the chrome cover flange with the band clamp screw
mechanism in the cover flange cutout.
Loosen the hose clamp retaining the air filter element
assembly to the air tube. Separate the element from
the air tube.
Tap the element to dislodge any loose dirt, then gently
brush with a soft bristle brush.
b.
Spray air filter cleaner liberally onto the cotton filter
media and let soak for ten minutes, OR
19. Install the air filter element onto the intake tube approximately 5/8 inch (16 mm). Check that the filter element end
cap logo is upright, and the band clamp screw mechanism
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roll or soak the cotton filter media in a shallow pan of
air filter cleaner. Remove immediately, and let soak
for ten minutes.
c.
d.
e.
Let the oil absorb into the filter media for twenty
minutes before proceeding.
Rinse off the filter media (flowing from the clean side
to the dirty side), with low-pressure tap water.
After rinsing, shake off all excess water, and let the
filter media air dry. DO NOT use compressed air or
a heat gun to speed drying.
After the filter media is completely dry, EITHER
spray air filter oil along each pleat, once only, holding
the spray nozzle approximately 3 inches (76 mm)
away from the media, OR
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carefully use a squeeze bottle to deposit oil along
each pleat, once only.
After twenty minutes, inspect the filter media, and
carefully apply oil to any remaining visible white spots
on the filter media, and allow to absorb.
3.
Install the air filter element onto the intake tube approximately 5/8 inch (16 mm). Check that the filter element end
cap logo is upright.
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
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SERVICE PARTS
is07248c
13
12
15
B
10
9
14
8
7
6
11
1
5
2
16
4
3
Figure 1. Service Parts: Screamin' Eagle 64mm Race Velocity Stack Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Air cleaner filter kit, includes items 2 through 4
Air cleaner filter kit, compact (Kit 28716-10), includes items 14 through 16
29702-08A
28714-10
2
•
•
Filter element
Band clamp
Not Sold Separately
Not Sold Separately
3
•
Adhesive ring
Not Sold Separately
4
•
Cover, band clamp (chrome)
Not Sold Separately
5
Socket flat head, hex screw
2986
6
Mounting ring
29826-08A
7
Intake tube, chrome
29739-08
8
Plug (2)
29830-05A
9
O-ring (4)
10925
10
Breather screw (2)
29400047
11
Gasket
25700028
12
Backplate, machined
29000038
13
O-ring, #2-113 (2)
11292
14
Gasket, throttle body
27200004
15
Screw, TORX® socket head 1/4-20 x 2 inch (4)
94576-98
16
Rain sock, air filter
Rain sock, compact air filter
29493-05
28715-10
Items mentioned in text, but not included in kit:
A
Original equipment breather screw (2), purchase if necessary
B
Induction module bracket (remove and discard)
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