"service manual"
EXTERIOR & INTERIOR
I BODY
SECTION
EI
EXTERIOR & INTERIOR
A
B
C
D
E
CONTENTS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Clip and Fastener ....................................................11
FRONT BUMPER ..................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
REAR BUMPER ....................................................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
Edition: 2004 September
FRONT GRILLE ........................................................ 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
COWL TOP ............................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
FENDER PROTECTOR ............................................ 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
DOOR OUTSIDE MOLDING ..................................... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
FRONT PILLAR FINISHER ...................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
CENTER MUD GUARD ............................................ 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
WINDSHIELD MOLDING .......................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
REAR WINDOW MOLDING ...................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
REAR SPOILER ........................................................ 27
Removal and Installation ........................................ 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
ROOF SIDE MOLDING ............................................. 28
Removal and Installation ........................................ 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
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2005 G35 Coupe
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DOOR FINISHER ...................................................... 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSTALLATION .................................................... 30
BODY SIDE TRIM ..................................................... 31
Removal and Installation ........................................ 31
REAR SIDE FINISHER ....................................... 31
REAR PILLAR GARNISH .................................... 32
FRONT PILLAR GARNISH ................................. 32
KICKING PLATE .................................................. 32
CENTER MUD GUARD FINISHER ..................... 32
DASH SIDE FINISHER ....................................... 32
REAR PARCEL SHELF FINISHER .......................... 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION .................................................... 33
Edition: 2004 September
FLOOR TRIM .............................................................34
Removal and Installation .........................................34
REMOVAL ............................................................34
INSTALLATION ....................................................35
HEADLINING .............................................................36
Removal and Installation .........................................36
REMOVAL ............................................................37
INSTALLATION ....................................................37
TRUNK ROOM TRIM & TRUNK LID FINISHER .......38
Removal and Installation for Trunk Room Trim .......38
TRUNK ROOM TRIM ...........................................38
TRUNK LID FINISHER ........................................39
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2005 G35 Coupe
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
A
AIS001AW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Manual.
WARNING:
●
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer.
●
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
●
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Battery Service
D
E
F
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Precautions for Work
●
C
AIS002MP
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interference between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
●
B
AIS001AX
After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.
Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
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Edition: 2004 September
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2005 G35 Coupe
PREPARATION
PREPARATION
Special Service Tools
PFP:00002
AIS001AZ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
(J-39570)
Chassis ear
Locationg the noise
SIIA0993E
(J-43980)
NISSAN Squeak and Rattle
Kit
Repairing the cause of noise
SIIA0994E
Commercial Service Tools
AIS001B0
Tool name
Description
Engine ear
Locationg the noise
SIIA0995E
Edition: 2004 September
EI-4
2005 G35 Coupe
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
PFP:00000
A
AIS001B1
B
C
D
E
F
SBT842
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CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs.Use the Diag- H
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-9, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
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●
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
●
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
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is concerned about. This can be accomplished by test driving the vehicle with the customer.
●
After identifying the type of noise, isolate the noise in terms of its characteristics.The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
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defining the noise.
●
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surL
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
●
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
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●
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
●
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
●
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
●
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
●
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
●
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
●
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
Edition: 2004 September
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2005 G35 Coupe
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
●
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
●
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1.
2.
●
●
●
●
●
Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570,Engine Ear and mechanics stethoscope).
Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to EI-7, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
●
If the cause is insufficient clearance between components:
–
separate components by repositioning or loosening and retightening the component, if possible.
–
insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15
× 25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50 × 50 mm (1.97 × 1.97 in)
●
Edition: 2004 September
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00:5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
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D
E
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle Troubleshooting
F
AIS001B2
Refer to Table of Contents for specific component removal and installation information.
G
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
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2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
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4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
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7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har- K
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will L
not be able to recheck the repair.
CENTER CONSOLE
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Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
Edition: 2004 September
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2005 G35 Coupe
SQUEAK AND RATTLE TROUBLE DIAGNOSES
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) causing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Edition: 2004 September
EI-8
2005 G35 Coupe
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Diagnostic Worksheet
AIS001B3
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B
C
D
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SBT860
Edition: 2004 September
EI-9
2005 G35 Coupe
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SBT844
Edition: 2004 September
EI-10
2005 G35 Coupe
CLIP AND FASTENER
CLIP AND FASTENER
Clip and Fastener
PFP:76906
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AIS001B4
B
C
D
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SIIA0315E
Edition: 2004 September
EI-11
2005 G35 Coupe
CLIP AND FASTENER
SIIA0316E
Edition: 2004 September
EI-12
2005 G35 Coupe
CLIP AND FASTENER
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SIIA0317E
Edition: 2004 September
EI-13
2005 G35 Coupe
FRONT BUMPER
FRONT BUMPER
Removal and Installation
PFP:F2022
AIS001B5
CAUTION:
Bumper fascia is made of resin. Do not apply strong force to it, and be careful to prevent contact with
oil.
PIIB4172E
Edition: 2004 September
EI-14
2005 G35 Coupe
FRONT BUMPER
1.
Bumper reinforcement
2.
Energy absorber
3.
Bumper fascia assembly
4.
Side turn signal lamp
5.
Bumper side bracket
6.
Bumper over rider
7.
Front air spoiler
8.
Bumper stay
A
B
REMOVAL
1.
2.
3.
4.
Remove bumper clips, front grille clips, and remove front grille. Refer to EI-18, "FRONT GRILLE" .
Remove screws of front air spoiler and remove front air spoiler.
Remove bolts on lower side of bumper.
Remove screws and clips of both right/left fender protectors on front side. Refer to EI-20, "FENDER PROTECTOR" .
5. Remove screws of both right/left fender.
6. Disconnect turn signal lamp harness connector.
7. Remove bumper fascia assembly.
8. Remove energy absorber.
9. Remove bolts and nuts of bumper reinforcement and remove bumper reinforcement.
10. Remove bolts and clips of bumper stay and remove bumper stay.
11. Remove side turn signal lamps located in bumper fascia. Refer to LT-127, "Removal and Installation of
Front Turn Signal Lamp" .
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INSTALLATION
Install in the reverse order of removal.
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Edition: 2004 September
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2005 G35 Coupe
REAR BUMPER
REAR BUMPER
Removal and Installation
PFP:H5022
AIS001B6
CAUTION:
Bumper fascia is made of resin. Do not apply strong force to it, and be careful to prevent contact with
oil.
PIIB4173E
Edition: 2004 September
EI-16
2005 G35 Coupe
REAR BUMPER
1.
Bumper stay
2.
Energy absorber (rear)
3.
Bumper reinforcement
4.
Energy absorber (front)
5.
Bumper fascia assembly
6.
Bumper retainer (lower)
7.
Bumper overrider
B
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
A
Remove trunk trim. Refer to EI-38, "TRUNK ROOM TRIM & TRUNK LID FINISHER" .
Remove rear combination lamp assembly. Refer to LT-161, "Removal and Installation" .
Remove bumper fascia bolts from both right/left rear fender.
Remove bumper fascia clips of upper portion, and remove screw of lower portion.
Pull out center of bumper fascia, and remove bumper fascia from clips.
Disconnect license lamp harness connector and remove bumper fascia assembly.
Remove energy absorber (front).
Remove reinforcement bolts/nuts and remove reinforcement assembly.
Remove bumper stay bolts and remove bumper stay.
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D
E
INSTALLATION
F
Install in the reverse order of removal.
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Edition: 2004 September
EI-17
2005 G35 Coupe
FRONT GRILLE
FRONT GRILLE
Removal and Installation
PFP:62310
AIS001B7
PIIA3565E
1.
Front grille
REMOVAL
1.
2.
3.
4.
Apply protection tape around outer circumference of front grille (bumper fascia side).
Remove clips on upper side of grille.
Pull down tips of four turn fasteners from rear side of grille.
Disconnect turn fasteners then pull out grille.
INSTALLATION
Install in the reverse order of removal.
Edition: 2004 September
EI-18
2005 G35 Coupe
COWL TOP
COWL TOP
Removal and Installation
PFP:66100
A
AIS001B8
B
C
D
E
F
PIIA3566E
1.
Cowl top cover (right)
2.
Cowl top cover (left)
3.
Cowl top seal rubber
4.
Washer tube
5.
Washer joint
6.
Cap
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REMOVAL
1.
2.
3.
4.
5.
6.
Remove hood ledge cover.
Remove wiper arms of both side. Refer to WW-4, "FRONT WIPER AND WASHER SYSTEM" .
Remove cowl top seal rubber.
Remove clips of cowl top cover and remove cowl top cover (right).
Remove clips, caps, screws and remove cowl top cover (left).
Remove washer tube joint and hose from cowl top cover.
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INSTALLATION
Install in the reverse order of removal.
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Edition: 2004 September
EI-19
2005 G35 Coupe
FENDER PROTECTOR
FENDER PROTECTOR
Removal and Installation
PFP:63840
AIS004UD
PIIA3567E
1.
Fender protector (front)
2.
Fender protector (rear)
REMOVAL
1.
2.
Remove screws and clips of fender protector.
Remove fender protector (front/rear).
INSTALLATION
Install in the reverse order of removal.
Edition: 2004 September
EI-20
2005 G35 Coupe
DOOR OUTSIDE MOLDING
DOOR OUTSIDE MOLDING
Removal and Installation
PFP:82820
A
AIS001BA
B
C
D
E
F
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PIIA3568E
1.
Door outside molding
2.
Door panel (outer)
3.
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Door glass
REMOVAL
1.
2.
3.
Open windows fully.
Disconnect rear edge of molding.
Lift up molding to upper side and remove molding assembly.
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INSTALLATION
Install in the reverse order of removal.
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Edition: 2004 September
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2005 G35 Coupe
FRONT PILLAR FINISHER
FRONT PILLAR FINISHER
Removal and Installation
PFP:76836
AIS00271
PIIA3571E
1.
Front piller finisher
2.
Retainer body side weatherstrip
3.
Body side weatherstrip
REMOVAL
1.
2.
3.
4.
5.
Remove clip and double-faced adhesive tapes of body side weatherstrip.
Remove body side weatherstrip.
Remove screw of retainer body side weatherstrip.
Remove screw and clip of front pillar finisher.
Remove front pillar finisher.
INSTALLATION
Install in the reverse order of removal.
Edition: 2004 September
EI-22
2005 G35 Coupe
CENTER MUD GUARD
CENTER MUD GUARD
Removal and Installation
PFP:76850
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AIS001BE
B
C
D
E
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PIIA3582E
1.
Center mud guard
2.
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Center mud guard rear
REMOVAL
1.
2.
3.
4.
Remove center mud guard finisher. Refer to EI-31, "BODY SIDE TRIM" .
Remove screws on front, rear and lower side of center mud guard.
Disconnect clips on back side of center mud guard.
Remove center mud guard.
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INSTALLATION
Install in the reverse order of removal.
Edition: 2004 September
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2005 G35 Coupe
WINDSHIELD MOLDING
WINDSHIELD MOLDING
Removal and Installation
PFP:72700
AIS001BG
PIIB0098E
1.
Dam rubber
2.
Molding (upper)
3.
Fastener
4.
Mirror base
5.
Insulator
6.
Spacer
7.
Windshield glass
8.
Bond
REMOVAL
Remove windshield molding. Refer to GW-11, "WINDSHIELD GLASS" .
NOTE:
●
Apply protective tape around circumference of windshield.
●
Guiding a cutter knife along glass, cut surface of molding.
●
Using pliers, draw out all remaining molding left in flanged area of body, and remove it completely from
adhering surface on glass.
INSTALLATION
Install windshield molding. Refer to GW-11, "WINDSHIELD GLASS" .
NOTE:
●
Align matching marks on body and glass. Install glass to body.
Edition: 2004 September
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2005 G35 Coupe
WINDSHIELD MOLDING
Press entire surface of glass lightly to fit it completely.
Using a spatulaq, repair any adhesive overflow or shortage to make surface smooth. Position windshield
moldings and allow their adhesion.
CAUTION:
●
Be sure to install windshield molding before adhesive hardens.
●
After installing glass, keep door windows open and avoid driving vehicle until adhesive has completely cured.
●
A
B
C
D
E
F
G
H
EI
J
K
L
M
Edition: 2004 September
EI-25
2005 G35 Coupe
REAR WINDOW MOLDING
REAR WINDOW MOLDING
Removal and Installation
PFP:79762
AIS001BH
PIIA3454E
1.
Rear window glass
2.
Dam rubber (upper)
3.
Spacer
4.
Dam rubber (lower)
5.
Molding (side)
6.
Bond
REMOVAL
Remove rear window molding. Refer to GW-13, "REAR WINDOW GLASS AND MOLDING" .
NOTE:
Apply a strip of protective tape along the contour of rear window glass (molding) to prevent paint surface from
being damaged.
INSTALLATION
Install rear window molding. Refer to GW-13, "REAR WINDOW GLASS AND MOLDING" .
NOTE:
●
Clean adhesive portion of rear window glass and around circumference with white gasoline.
●
Apply dam rubber to upper and lower surfaces of glass.
●
Attach rear window molding to side face of glass.
●
Rear window molding should not overlap on the surface of rear window glass.
Edition: 2004 September
EI-26
2005 G35 Coupe
REAR SPOILER
REAR SPOILER
Removal and Installation
PFP:96030
A
AIS001BK
B
C
D
E
F
G
H
EI
PIIA3572E
1.
J
Rear spoiler
REMOVAL
1.
2.
3.
4.
5.
Remove trunk lid trim. Refer to EI-38, "TRUNK ROOM TRIM & TRUNK LID FINISHER" .
Disconnect harness connector of high-mounted stop lamp.
Remove rear spoiler nuts.
Remove rear spoiler clip then disconnect grommet of high-mounted stop lamp harness.
Remove rear spoiler.
INSTALLATION
L
M
Install in the reverse order of removal.
Edition: 2004 September
K
EI-27
2005 G35 Coupe
ROOF SIDE MOLDING
ROOF SIDE MOLDING
Removal and Installation
PFP:73854
AIS001BL
PIIA3570E
1.
Roof side molding
4.
Roof panel
2.
Clip (front)
3.
Clip (rear)
REMOVAL
1.
2.
3.
Remove molding front edge from body side clip.
Take off front edge of molding and remove rear end molding.
Remove front side clip and rear side clip.
INSTALLATION
Install in the reverse order of removal paying attention to the following.
1. Apply double-faced adhesive tape and apply primer and adhesive on front edge of molding at standard
extent (as indicated with [C] and [D] ).
2. When molding clip with damage after removing molding is found clip is exchange.
CAUTION:
Be careful not to damage the body painting when you use the cutter and tool.
Edition: 2004 September
EI-28
2005 G35 Coupe
DOOR FINISHER
DOOR FINISHER
Removal and Installation
PFP:80900
A
AIS001BM
B
C
D
E
F
G
H
EI
J
PIIA3573E
K
1.
Door finisher
2.
Mask (door)
4.
Power window SW finisher (left
door)
5.
Power window SW finisher (right
door)
3.
Door grip finisher (left / right door)
L
REMOVAL
1.
2.
Remove mask of inside handle portion and remove screws.
Insert taping flat-bladed screw driver into edge portion, disconnect pawls, and remove grip finisher.
M
PIIB4181E
3.
Remove screw of grip portion.
Edition: 2004 September
EI-29
2005 G35 Coupe
DOOR FINISHER
4.
Insert driver rolled with cloth between panel on vehicle and clips
(as indicated with arrow), and remove finisher.
SIIA0810E
5.
6.
7.
Pull up door finisher, and remove power window switch and electrical parts connectors.
Remove lock knob cable and inside handle cable of inside handle assembly back side.
Remove inside handle screws, and remove it from finisher.
PIIA1216E
8.
Disconnect metal clips and pawls from door finisher back side, and remove power window switch finisher.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install finisher, check if all clips are matched over holes of panel on vehicle, then push it.
Edition: 2004 September
EI-30
2005 G35 Coupe
BODY SIDE TRIM
BODY SIDE TRIM
Removal and Installation
PFP:76913
A
AIS001BN
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
B
C
D
E
F
G
H
EI
J
K
L
M
PIIA3574E
1.
Rear pillar garnish
2.
Body side welt
3.
Front pillar garnish
4.
Dash side finisher
5.
Center mud guard finisher
6.
Kicking plate
7.
Rear side finisher
8.
Cap
REAR SIDE FINISHER
Removal
1.
2.
3.
Remove kicking plate.
Remove body side welt.
Remove rear side finisher.
Installation
Install in the reverse order of removal.
Edition: 2004 September
EI-31
2005 G35 Coupe
BODY SIDE TRIM
REAR PILLAR GARNISH
Removal
1.
2.
3.
4.
5.
6.
7.
Remove rear seat cushion. Refer to SE-69, "REAR SEAT" .
Remove front seat belt shoulder anchor bolts. Refer to SB-4, "SEAT BELTS" .
Remove rear seat belt floor anchor bolts. Refer to SB-4, "SEAT BELTS" .
Remove kicking plate.
Remove body side welt.
Remove rear side finisher.
Remove rear pillar garnish.
Installation
Install in the reverse order of removal.
FRONT PILLAR GARNISH
Removal
1.
2.
3.
Remove kicking plate.
Remove body side welt.
Remove front pillar garnish.
Installation
Install in the reverse order of removal.
KICKING PLATE
Removal
Remove kicking plate.
Installation
Install in the reverse order of removal.
CENTER MUD GUARD FINISHER
Removal
Remove center mud guard finisher.
Installation
Install in the reverse order of removal.
DASH SIDE FINISHER
Removal
1. Remove kicking plate.
2. Remove body side welt.
3. Remove dash side finisher.
NOTE:
Insert screw driver rolled with cloth between panel on vehicle and
clips (as indicated with arrow), and disconnect clips.
SIIA0810E
Installation
Install in the reverse order of removal.
NOTE:
To install, check if all clips are matched over holes of panel on vehicle, then push on.
Edition: 2004 September
EI-32
2005 G35 Coupe
REAR PARCEL SHELF FINISHER
REAR PARCEL SHELF FINISHER
Removal and Installation
PFP:79910
A
AIS001BO
B
C
D
E
F
G
H
EI
PIIA3575E
J
1.
Rear parcel shelf finisher
2.
Rear seatback trim
3.
Rear seatback welt
4.
Child anchor cover
5.
High-mounted stop lamp
6.
Rear seatback striker cover
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
K
Remove rear seat. Refer to SE-69, "REAR SEAT" .
Remove kicking plate. Refer to EI-31, "BODY SIDE TRIM" .
Remove body side welt. Refer to EI-31, "BODY SIDE TRIM" .
Remove front seat belt floor shoulder anchor bolts. Refer to SB-4, "SEAT BELTS" .
Remve rear seat belt floor anchor bolts. Refer to SB-4, "SEAT BELTS" .
Remove rear side finisher. Refer to EI-31, "BODY SIDE TRIM" .
Remove rear pillar garnish. Refer to EI-31, "BODY SIDE TRIM" .
Remove rear seatback striker cover.
Remove clips of rear parcel shelf finisher.
Remove child anchor cover .
Remove high-mounted stop lamp and electrical parts connector.
Remove rear parcel shelf finisher.
L
M
INSTALLATION
Install in the reverse order of removal.
CAUTION:
●
Confirm hooks of rear parcel shelf finisher are completely inserted into holes on vehicle side.
●
Confirm clips are matched over holes on vehicle side, then push on.
Edition: 2004 September
EI-33
2005 G35 Coupe
FLOOR TRIM
FLOOR TRIM
Removal and Installation
PFP:74902
AIS001BP
PIIA3581E
1.
Foot-rest (driver)
2.
Foot-grille (left)
4.
Floor carpet
5.
Foot-grille (right)
3.
Carpet hook
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
The battely terminal is removed and waits for three minutes.
Remove front seat and rear seat cushion. Refer to SE-63, "Removal and Installation" and SE-69,
"Removal and Installation" .
Remove instrument side panel (left and right). Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Remove center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Remove kicking plate. Refer to EI-31, "BODY SIDE TRIM" .
Remove body side welt. Refer to EI-31, "BODY SIDE TRIM" .
Remove rear side finisher. Refer to EI-31, "BODY SIDE TRIM" .
Remove dash side finisher. Refer to EI-31, "BODY SIDE TRIM" .
Remove screw of foot-rest and remove plate.
Turn flat-bladed screw driver in counter-clockwise, and remove
foot-rest from stud bolts on vehicle.
Remove foot-rest.
Remove front seat belt floor anchor bolts. Refar to SB-4, "SEAT
BELTS" .
Remove air bag cpu assembly braket. Refar to SRS-53, "DIAGNOSIS SENSOR UNIT" .
PIIA3243E
Edition: 2004 September
EI-34
2005 G35 Coupe
FLOOR TRIM
14. Remove carpet hook.
A
B
C
PIIA1223E
D
15. Remove floor carpet from carpet clip and remove floor carpet.
INSTALLATION
E
Install in the reverse order of removal.
F
G
H
EI
J
K
L
M
Edition: 2004 September
EI-35
2005 G35 Coupe
HEADLINING
HEADLINING
Removal and Installation
PFP:73910
AIS001BQ
PIIA3576E
1.
Headlining
2.
Assist grip
3.
Roof front finisher
4.
Sunvisor (right)
5.
Sunvisor cover
6.
Sunvisor holder
7.
Spot lamp
8.
Sunvisor (left)
9.
Card holder
10. Dual lock fastener
Edition: 2004 September
11. Sunroof welt
EI-36
2005 G35 Coupe
HEADLINING
REMOVAL
1.
2.
3.
4.
A
Remove front pillar garnish. Refer to EI-31, "BODY SIDE TRIM" .
Remove rear side finisher. Refer to EI-31, "BODY SIDE TRIM" .
Remove rear pillar garnish. Refer to EI-31, "BODY SIDE TRIM" .
Remove assist grip cover, disconnect pawls both on upper and
lower parts insert clip clamp remover, slide cover inward, and
remove screws.
B
C
D
E
PIIA1225E
5.
6.
Remove sunvisor (drive and passenger), and disconnect harness connector with lamp model.
Remove sunvisors holder.
NOTE:
Insert flat-bladed screw driver to edge, and turn it 90 degrees
and remove sunvisor holder.
F
G
H
EI
SIIA0224J
7.
8.
9.
10.
11.
12.
Remove spot lamp.
Remove roof front finisher and remove headlining module harness connector.
Remove sunroof welt (with sunroof only).
Remove dual lock fastener.
Put front seat to front most and recline seatback to backward.
Remove headlining, turn and take out from right side door.
CAUTION:
● Always remove or install in a pair.
● Cover surroundings with waste to avoid scratches or damages.
● Do not bend headlining too hard.
J
K
L
M
INSTALLATION
Install in the reverse order of removal.
Edition: 2004 September
EI-37
2005 G35 Coupe
TRUNK ROOM TRIM & TRUNK LID FINISHER
TRUNK ROOM TRIM & TRUNK LID FINISHER
Removal and Installation for Trunk Room Trim
PFP:84920
AIS001BR
PIIA3577E
1.
Trunk rear plate
2.
Trunk Rear finisher (end)
3.
Net hook
4.
Trunk floor spacer (right)
5.
Trunk floor spacer (left)
6.
Rear wheelhouse finisher (right)
7.
Rear wheelhouse finisher (left)
8.
Trunk floor board (right)
9.
Trunk floor board (center)
10. Trunk rear finisher (upper)
TRUNK ROOM TRIM
Removal
1.
2.
3.
4.
5.
6.
7.
Remove trunk floor board.
Remove trunk rear plate.
Remove trunk rear finisher (end).
Remove trunk rear finisher welt.
Remove rear seat back lever finisher.
Remove trunk rear finisher (upper).
Remove rear wheelhouse finisher (left/right).
Edition: 2004 September
EI-38
2005 G35 Coupe
TRUNK ROOM TRIM & TRUNK LID FINISHER
Installation
Install in the reverse order of removal.
A
TRUNK LID FINISHER
Removal
B
1.
2.
3.
Remove clips of trunk lid finisher.
Remove trunk lid emergency handle.
Remove trunk lid finisher.
C
D
E
PIIA3578E
Installation
F
Install in the reverse order of removal.
G
H
EI
J
K
L
M
Edition: 2004 September
EI-39
2005 G35 Coupe
TRUNK ROOM TRIM & TRUNK LID FINISHER
Edition: 2004 September
EI-40
2005 G35 Coupe
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