Lift Operating Instructions

K

I

C

E

Lift Operating Instructions

Before lift operation, park on a level surface, away from vehicular traffic. Place the vehicle transmission in “Park” and engage the parking brake.

Vehicle engine must be running.

If your lift does not function as intended or a visual or audible warning signal is activated, review the FMVSS 403/404 Certification

Checklist.

Refer to the Manual

Operating Instructions to manually operate lift. An NL Series lift is depicted in photos below. Operating procedures are applicable for other lift models.

OPEN DOOR(S) AND SECURE

TO UNFOLD PLATFORM:

Stand clear and press the UNFOLD switch until the platform stops

(reaches floor level - unfolds fully).

Release switch.

Note: In event platform does not unfold, press FOLD switch to release Lift-Tite ™ latches.

TO UNLOAD PASSENGER:

1. Read Note below! Load passenger onto platform and lock wheelchair brakes.

Note: Outer Barrier must be UP.

A B

2. Press DOWN switch until the entire platform reaches ground level (see

Photo B) and the outer barrier unfolds fully (ramp position). See

Photo C. Release switch.

G

3. Unlock wheelchair brakes and unload passenger from platform.

Note: Outer barrier must be fully unfolded (ramp position) until the entire wheelchair (or standee) has crossed the outer barrier. See

Photos E and F.

TO LOAD PASSENGER:

1. Read Notes below! Load passenger onto platform and lock wheelchair brakes. See Photo G.

Note: Outer barrier must be fully unfolded (ramp position) until the entire wheelchair (or standee) has crossed the outer barrier. See

Photos E and F.

Note: Passenger must be positioned fully inside yellow boundries.

2. Press UP switch (Photo H) to fold outer barrier UP fully (vertical - see Photo I), and raise the platform to floor level. See Photo

J. Release switch.

3. Unlock wheelchair brakes and unload passenger from platform.

D

F

H

J

L

TO FOLD PLATFORM:

Press FOLD (In) switch until platform stops (fully folded). See

Photos K and L. Release switch.

CLOSE DOOR(S)

Manual Operating Instructions

Instructions are provided for all steps that differ from standard lift operation procedures.

Manual Operation decal 32940 also provides manual operating instructions (posted on pump cover).

Refer to the Lift Operating Instructions for all normal lift operation procedures. Follow all Lift

Operation Safety Precautions!

Release Valve

A

Hand Pump Handle

Note: Close backup pump release valve securely before operating electric pump.

approximate

1/16” intervals maximum

30 inch lbs minimum

15 inch lbs seats

(stops)

CL

O

OP

EN

Valve Tightening

Specification:

Once valve seats

(stops), tighten 15 to 30 inch pounds as shown.

Release Valve

CL

O

OP

EN

AI/B.P. Valve

1-30-92

B C

Note: Inner roll stop and outer barrier automatically function during manual operations.

To Unfold Platform (Out):

Using hand pump handle (Photo B):

1. Close hand pump valve (place slotted end of pump handle onto backup pump release valve and turn clockwise). See

Photo C.

2. Insert handle in pump and stroke until platform folds fully (stops). See Photo D.

3. Open hand pump valve (turn counterclockwise) until platform reaches floor level. Open 1/2 turn only.

4. Close hand pump valve (turn clockwise).

Note: Valve must be tight, but do not overtighten.

Down (To Lower):

Place slotted end of pump handle onto back-up pump release valve and turn counterclockwise (open 1/2 turn only) until the platform reaches ground level and the outer barrier unfolds.

D

Up (To Raise):

Using hand pump handle: a. Place slotted end of pump handle onto back-up pump release valve and turn clockwise to close securely. See Photo

C.

Note: Valve must be tight, but do not overtighten.

b. Insert handle into back-up pump and stroke until platform reaches floor level

(see Photo D).

To Fold Platform (In):

Insert handle into back-up pump and stroke until platform stops (folds fully). See

Photo D.

Note: Close back-up pump release valve securely before operating electric pump.

Store pump handle in clamps shown in

Photo B.

Maintenance and Lubrication

Lubrication Diagram

Lift-Tite™ Latches

(Tower Pivot Points - 2)

LO

Parallel Arm Pivot

Pins Bearing (16)

LO

DOW

FOLD

UNF OLD

Lift-Tite™ Latch Dampening

Spring (2 springs - 4 Points)

LO

Saddle Support

Bearings (8)

LO

Inner Fold Arm

Cam Followers (4)

LO

Inner/Outer Fold Arm

Contact Area (2)

LG

Outer Fold Arm

Bearings (8)

LO

Lift-Tite™ Latch

Rollers (2)

LO

Platform Pivot

Pin Bearings (4)

LO

Outer Barrier

Latch Pivot

LO

Outer Barrier

Lever Guide Slot

(Both Sides)

LG

Note: An NL-2 Series lift model is depicted and detailed in the Lubrication Diagram and the

Maintenance and Lubrication Schedule. Refer to the Service manual applicable for your lift model if your lift is a different Series (manual provided electronically on the CD supplied with your lift).

Hydraulic Cylinder

Pivot Bushings (8)

LO

Saddle Bearing (2)

DE

Parallel Arm Pivot

Pins Bearing (16)

LO

Handrail Pivot

Pin Bearings (4)

LO

Inner Fold Arm

Roller Pin

Bearings (4)

LO

Inner Roll Stop

Lever Bearings (2) and Slots (2)

LO

Inner Roll Stop

Pivot Bearings (2)

LO

Outer Barrier

Lever Bearings

LO

Outer Barrier

Latch Slot

(Both Sides)

LG

Outer Barrier

Pivot Bearings (2)

LO

See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.

Lubricant

LO - Light Oil

DE - Door-Ease

LG - Light Grease

Type

Light Penetrating Oil

Specified (recommended)

Lubricant

(30 weight or equivalent)

Stainless Stick

Style (tube)

LPS2, General Purpose

NL917FIB2-01-003.ai

Door-Ease

Stick (tube)

Light Grease Lubriplate

(Multipurpose)

Available

Amount

16 oz.

1.68 oz.

14 oz.

Can

Braun

Part No.

15807

15806

15805

Maintenance and Lubrication Schedule

Proper maintenance is necessary to ensure safe, troublefree operation. Inspecting the lift for any wear, damage or other abnormal conditions should be a part of the transit agency daily service program.

Simple inspections can detect potential problems.

The maintenance and lubrication procedures specified in this schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles. Braun dual parallel arm lifts are equipped with hardened pins and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift.

When servicing the lift at the recommended intervals, inspection and lubrication procedures specified in the previous sections should be repeated. Clean components and the surrounding area before applying lubricants. LPS2 General Purpose Penetrating

Oil is recommended where Light Oil is called out.

Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention.

Lift components requiring grease are lubricated during assembly procedures. When these components are replaced, grease must be applied during installation procedures. Specified lubricants are available from The Braun Corporation (part numbers provided above).

All listed inspection, lubrication and maintenance procedures should be repeated at 750 cycle intervals following the scheduled 4500 cycle maintenance procedures.

These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions. Lifts exposed to severe conditions

(weather, environment, contamination, heavy

WA

damage.

RNING

Maintenance and lubrication procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property usage, etc.) may require inspection and maintenance procedures to be performed more often than specified.

Cycle Counter: NL-2 Series lit models are equipped with a cycle counter located on the top of the pump module. This cycle counter allows the lift attendant/ operator to easily track the number of cycles during daily inspections of the lift.

Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage or improper operation. Contact your sales representative or call

The Braun Corporation at 1-800-THE LIFT ® . One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift.

750

Cycles

Outer barrier pivot points (2)

Outer barrier latch pivot point

Outer barrier latch slot

Outer barrier lever bearings (2)

Lift-Tite ™ latches (tower pivot points - 2)

Lift-Tite ™ latch gas (dampening) spring pivot points (2 springs - 4 points)

Inspect Lift-Tite ™ latches and gas springs for wear or damage (bent, deformed or misaligned), positive securement (external snap rings) and proper operation

Inspect outer barrier for proper operation

Inspect outer barrier latch for proper operation, positive securement, and detached or missing spring

Inspect lift for wear, damage or any abnormal condition

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Grease to both side of slot.

See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Resecure, replace damaged parts or otherwise correct as needed. Note: Apply Light Grease to

Lift-Tite ™ latch tower pivot point if replacing latch.

Correct or replace damaged parts.

Correct or replace damaged parts and/or relubricate. See Lubrication Diagram

Correct as needed.

Maintenance and Lubrication

750

Cycles

Inspect lift for rattles

Adjust fold pressure and outer barrier fold pressure (if applicable)

Verify FMVSS 403/404 Certification Checklist

Correct as needed.

See applicable service manual

See FMVSS 403/404 Certification Checklist

1500

Cycles

Perform all procedures listed in previous section also

Inner/outer fold arms (2)

Platform pivot pin bearings (4)

Outer fold arm bearings (8)

Inner roll stop pivot bearings (2)

Inner roll stop lever bearings (2)

Inner roll stop lever slot (2)

Saddle support bearings (8)

Inner fold arm roller pin bearings (4)

Inner fold arm cam followers (4)

Parallel arm pivot bearings (16)

Handrail pivot pin bearings (4)

Hydraulic cylinder bushings (8)

Outer barrier lever guide slot

Inspect Lift-Tite ™ latch rollers for wear or damage, positive securement and proper operation (2)

Inspect inner roll stop for:

• Wear or damage

• Proper operation. Roll stop should just rest on top surface of the threshold plate.

• Positive securement (both ends)

Inspect handrail components for wear or damage, and for proper operation

Inspect microswitches for securement and proper adjustment.

Make sure lift operates smoothly

Inspect external snap rings:

• Outer fold arm (6)

• Lift-Tite

• Lift-Tite

™

™

latch roller (2)

latch gas (dampening) spring (4)

• Inner fold arm cam followers (4)

• Inner fold arm roller pins (4)

• Outer barrier hydraulic cylinder mounting pin (2)

• Inner roll stop lever bracket pins (2)

Inspect inner roll stop locks (2) and torson springs

(2) for wear or damage and for proper operation.

Inspect outer fold arm pins (2), axles (2) and bearings (8) for wear or damage and positive securement

Remove pump module cover and inspect:

• Hydraulic hoses, fittings and connections for wear or leaks

• Harness cables, wires, terminals and connections for securement or damage

• Relays, fuses, power switch and lights for securement or damage

Apply grease (synthetic) to contact areas between inner/outer fold arms. See Lubrication

Diagram.

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Grease to both sides of slot. See

Lubrication Diagram.

Correct, replace damaged parts and/or relubricate.

Resecure, replace or correct as needed. See

Platform Angle Instructions and Tower Microswitch Adjustment Instructions.

Replace damaged parts

Resecure, replace or adjust as needed. See

Microswitch Adjustment Instructions.

Realign towers and vertical arms. Lubricate or correct as needed.

Resecure or replace if needed.

Replace damaged parts. Apply Light Oil to inner roll stop lock pivot point.

Replace damaged parts and resecure as needed. Apply Light Oil.

Resecure, replace or correct as needed.

4500

Cycles

Perform all procedures listed in previous sections also

Inspect cotter pins on platform pivot pin (2)

Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamination.

Inspect the hydraulic system (cylinder, hoses, fittings, seals, etc.) for leaks if fluid level is low.

Resecure, replace or correct as needed

Use Braun 32840-QT hydraulic fluid (Exxon ®

Univis HVI 26). Do not mix with Dextron III or other hydraulic fluids. Check fluid level with platform lowered fully. Fill to maximum fluid level indicated on reservoir (specified on decal).

Do not overfill. If fluid level decal is not present

- measure 1-3/8" from the fill port to locate fluid level.

Tighten, repair or replace if needed.

Tighten, repair or replace if needed.

Inspect cylinders, fittings and hydraulic connections for wear, damage or leaks

Inspect outer barrier cylinder hose assembly (hose, fasteners, connections, etc.) for wear, damage or leakage (if equipped)

Inspect parallel arms, bearings and pivot pins for visible wear or damage

Inspect parallel arm pivot pin mounting bolts (8)

Inspect platform pivot pins, bearings and vertical arms for wear, damage and positive securement

Replace if needed.

Tighten or replace if needed.

Replace damaged parts and resecure as needed. Apply Light Grease during reassembly procedures.

Replace if needed.

Inspect inner/outer fold arms, saddle, saddle support and associated pivot pins and bearings for visible wear or damage

Inspect gas springs (cylinders) for wear or damage, proper operation and positive securement

Inspect saddle bearing (UHMW - 2)

Tighten, replace or correct as needed

Apply Door-Ease or replace if needed. See

Lubrication Diagram.

Resecure or replace if needed. Inspect vertical arm plastic covers

Inspect power cable Resecure, repair or replace if needed.

Mounting Check to see that the lift is securely anchored to the vehicle and there are no loose bolts, broken welds, or stress fractures.

Decals and Antiskid Replace decals if worn, missing or illegible.

Replace antiskid if worn or missing.

Consecutive

750 Cycle

Intervals

Repeat all previously listed inspection, lubrication and maintenance procedures at 750 cycle intervals.