Airwell PNX 21 DCI Service manual

PNX DCI Series
Indoor Units
PNX 9 DCI
PNX 12 DCI
PNX 18 DCI
PNX 21 DCI
PNX 24 DCI
Outdoor Units
GC 9 DCI
GC 12 DCI
GC 18 DCI
GC 21 DCI
GC 24 Z DCI
REFRIGERANT
R410A
SM PNXDCI 1-A.1 GB
HEAT PUMP
NOVEMBER – 2008
CONTENTS
LIST OF EFFECTIVE PAGES
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........September 2007
Total number of pages in this publication is 107 consisting of the following:
Page
No.
Revision
No. #
Page
No.
Revision
No. #
Page
No.
Revision
No. #
Title ....................... 1
A ........................... 1
i ............................. 1
1-1 - 1-4 ................ 1
2-1 - 2-4 ................ 1
3-1 ........................ 1
4-1 - 4-3 ................ 1
5-1 - 5-17 .............. 1
6-1 - 6-3 ................ 1
7-1 ........................ 1
8-1-8-3 .................. 1
9-1-9-2 .................. 1
10-1-10-2 .............. 1
11-1 ....................... 1
12-1-12-23 ............ 1
13-1-13-18 ............ 1
14-1-14-12 ............ 1
15-1-15-10 ............ 1
Appendix -A ...........1
● Zero in this column indicates an original page.
*Due to constant improvements please note that the data on this service manual can be modified
with out notice.
**Photos are not contractual
A
SM PNXDCI 1-A.1 GB
CONTENTS
TABLE OF CONTENTS
Table of Contents
1.
INTRODUCTION ...................................................................................................1-1
2.
PRODUCT DATA SHEET ......................................................................................2-1
3.
RATING CONDITIONS ..........................................................................................3-1
4.
OUTLINE DIMENSIONS .......................................................................................4-1
5.
PERFORMANCE DATA & PRESSURE CURVES ...............................................5-1
6.
SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7.
ELECTRICAL DATA ..............................................................................................7-1
8.
WIRING DIAGRAMS .............................................................................................8-1
9.
REFRIGERATION DIAGRAMS .............................................................................9-1
10. ELECTRICAL CONNECTIONS .............................................................................10-1
11.
CONTROL SYSTEM PNX 9, PNX 12 ....................................................................11-1
12. CONTROL SYSTEM PNX18, PNX 21, PNX 24 ....................................................12-1
13. TROUBLESHOOTING ..........................................................................................13-1
14. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................14-1
15. TUBING CONNECTIONS......................................................................................15-1
16. APPENDIX A .........................................................................................................16-1
SM PNXDCI 1-A.1 GB
i
INTRODUCTION
1.
INTRODUCTION
1.1
General
The new PNX DCI INVERTER split wall mounted range has expanded, comprising the
following RC (heat pump) models:
● ST PNX 9
● ST PNX 12
● ST PNX 18
● ST PNX 21
● ST PNX 24
The indoor PNX DCI units are available as LED display types, featuring esthetic design,
compact dimensions, and low noise operation.
1.2
Main Features
The PNX DCI series benefits from the most advanced technological innovations,
namely:
● DC inverter technology.
● R410A.
● High COP.
● Lego concept.
● Pre-Charged units up to the max’ allowing tubing distance.
● Networking system connectivity.
● A dry contact for clock or power shedding functions (configurable).
● Base heater connection.
● Cooling operation at outdoor temperature down to -10°C.
● Heating operation at outdoor temperature down to -15°C.
● Supports Indoor Air Quality features, such as – Ionizer and Active Electrostatic Filter.
● Indoor large diameter cross flow fan, allowing low noise level operation.
● Bended indoor coil with treated aluminum fins and coating for improved efficiency.
● Easy access to the interconnecting tubing and wiring connections, so that removing
the front grill or casing is not necessary.
● Refrigerant pipes can be connected to the indoor unit from 5 different optional
directions.
● Water condensate tray is equipped with two optional drain connections
● Automatic treated air sweep.
● Low indoor and outdoor noise levels.
● Easy installation and service.
1-1
SM PNXDCI 1-A.1 GB
CONTENTS
INTRODUCTION
1.3
Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential
and commercials applications.
New design is available in LED version.
Indoor Unit features:
Feature
1.4
PNX 9
PNX 12
PNX 18
PNX 21
PNX 24
Display
LED
Ionizer
Optional
ESF
Optional
Fresh air
Optional
Indoor fan motor
Variable speed (PG)
Horizontal motorized louver
YES
Vertical motorized louver
Optional
Heating element
NO
M2L Cable port
YES
Dry contact
Presence detector or (jumper selected) power shedding
Filtration
The PNX DCI INV series presents several types of air filters:
● Easily accessible, and re-usable pre-filters (mesh)
● Pre-charged electrostatic filter (disposable)
● Active carbon filter (disposable)
● ESF. Active Electro Static re-usable filter (optional)
1.5
Ionizer (Optional)
A special design Ionizer protected by unique patents integrated into the indoor unit,
generating negative ions to the room providing comfort and upgraded indoor air quality.
1.6
Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provides complete operating function and programming.
Remote controllers: RC-2/3/4/5/7, RC-4i-1, RCW, μBMS.
Networking system Airconet version 4.2 and up, MIU SW version H8 and up.
For further details please refer to the Operational Manual.
1-2
SM PNXDCI 1-A.1 GB
CONTENTS
INTRODUCTION
1.7
Outdoor Unit
The PNX DCI INV outdoor units can be installed as floor or wall mounted units by using
a wall supporting bracket. The metal sheets are protected from corrosion paint work
allowing long life resistance. All outdoor units are pre-charged. For further information
please refer to the Product Data Sheet, Chapter 2.
Outdoor Unit Feature
1.8
Feature
GC 9 DCI GC 12 DCI GC 18 DCI GC 21 DCI GC 24Z DCI
Display
3 LED’s
Base Heater
Optional
Outdoor Fan
Variable speed DC Inverter
Tubing Connections
Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual.
1.9
Accessories
Item
Description
MIU (LEX)
MODBUS interface unit
RS485 Adapter
To be used as an interface
with RCW or μBMS remote
controllers
Base Heater
M2L cable Port
1.10
Inbox Documentation
Each unit is supplied with its own installation and operation manuals.
1-3
SM PNXDCI 1-A.1 GB
CONTENTS
INTRODUCTION
1.11
Matching Table
1.11.1
R410A
INDOOR UNITS
OUTDOOR UNITS
REFR”
PNX 9
GC 9 DCI
R410A
√
GC 12 DCI
R410A
GC 18 DCI
R410A
GC 21 DCI
R410A
GC 24Z DCI
R410A
MODEL
PNX 12
PNX 18
PNX 21
PNX 24
√
√
√
√
1-4
SM PNXDCI 1-A.1 GB
CONTENTS
PRODUCT DATA SHEET
2.
PRODUCT DATA SHEET
2.1
PNX 9 DCI
Model Indoor Unit
Model Outdoor Unit
PNX 9 DCI
GC 9 DCI R410A
Installation Method of Pipe
Characteristics
Flared
Units
Btu/hr
kW
kW
W/W
Capacity (1)
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efficiency class
Power supply
OUTDOOR
INDOOR
Rated current
Power factor
Prated (IDU)
Prated (IDU+ODU)
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
Air flow (2)
External static pressure
Sound power level (3)
Sound pressure level (4)
Moisture removal
Condenstate drain tube I.D
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
Air flow
Sound power level
Sound pressure level (4)
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Standard charge
Additional charge
H/M/L
H/M/L
Min
H/M/L
H/M/L
WxHxD
WxHxD
H
H
H
H
WxHxD
WxHxD
Liquid line
Suction line
Connections between units Max.tubing length
Max.height
difference
Operation control type
Heating elements (Option)
Others
(1)
(2)
(3)
(4)
Cooling
8530(4780-12280)
2.5(1.4-3.6)
0.595(0.42-1.0)
4.20
A
Heating
11600(5120-17060)
3.4(1.5-5.0)
0.81(0.39-1.6)
4.20
A
V
220-240
Ph
1
Hz
50
A
2.7
3.8
0.97
0.97
W
32
W
1600
A
10.5
A
15
Crossflow x 1
RPM
1050/900/800
m3/hr
530/430/330
Pa
0
dB(A)
51/ - /39
dB(A)
39/ - /26
l/hr
1
mm
16
mm
810x285x210
kg
11.5
mm
870x356x282
kg
14
units
28
units
7 levels
Electronical Expansion Valve
Single Rotary DC Inverter,Panasonic 5RS102XAB
Propeller x 1
RPM
830
m3/hr
1780
dB(A)
61
dB(A)
51
mm
795x610x290
kg
38
mm
970x650x394
kg
42
Units
9
units
3 levels
R410A
kg(7.5m)
1.1
No need
In.(mm)
1/4"(6.35)
In.(mm)
3/8"(9.53)
m.
Max.20
m.
kW
Max.10
Remote control
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.
2-1
SM PNXDCI 1-A.1 GB
CONTENTS
PRODUCT DATA SHEET
2.2
PNX 12 DCI
Model Indoor Unit
Model Outdoor Unit
PNX 12 DCI
GC 12 DCI R410A
Installation Method of Pipe
Characteristics
Capacity (1)
Power input (1)
EER (Cooling) or COP (Heating) (1)
Energy efficiency class
V
Ph
Hz
A
Power supply
INDOOR
Rated current
Power factor
Prated (IDU)
Prated (IDU+ODU)
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
Air flow (2)
External static pressure
Sound power level (3)
Sound pressure level (4)
Moisture removal
Condenstate drain tube I.D
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant control
W
W
A
A
H/M/L
H/M/L
Min
H/M/L
H/M/L
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
WxHxD
WxHxD
OUTDOOR
Compressor type,model
Fan type & quantity
Fan speeds
Air flow
Sound power level
Sound pressure level (4)
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Standard charge
Additional charge
Single Rotary DC Inverter,Panasonic 5RS102XAB
H
H
H
H
WxHxD
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
WxHxD
Liquid line
Suction line
Connections between units
Max.tubing length
Max.height difference
Operation control type
Heating elements (Option)
Others
(1)
(2)
(3)
(4)
Flared
Cooling
Heating
11940(4780-14670)
14670(5100-19790)
3.5(1.4-4.3)
4.3(1.5-5.8)
0.99(0.42-1.25)
1.125(0.39-1.75)
3.54
3.82
A
A
220-240
1
50
4.6
5.2
0.97
0.97
40
1800
10.5
15
Crossflow x 1
1100/950/800
550/450/350
0
52/ - /39
40/ - /26
1.5
16
810x285x210
11.5
870x356x282
14
28
7 levels
Electronical Expansion Valve
Units
Btu/hr
kW
kW
W/W
kg(7.5m)
g/m
In.(mm)
In.(mm)
m.
m.
kW
Propeller x 1
830
1780
62
52
795x610x290
38.5
970x650x394
42.5
9
3 levels
R410A
1.2
No need
1/4"(6.35)
3/8"(9.53)
Max.20
Max.10
Remote control
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.
2-2
SM PNXDCI 1-A.1 GB
CONTENTS
PRODUCT DATA SHEET
2.3
PNX 18 DCI
Model Indoor Unit
Model Outdoor Unit
PNX 18 DCI
GC 18 DCI R410A
Installation Method of Pipe
Characteristics
Capacity (1)
OUTDOOR
INDOOR
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efficiency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
H/M/L
Air flow (2)
H/M/L
External static pressure
Min-Max
Sound power level (3)
H/M/L
Sound pressure level(4)
H/M/L
Moisture removal
Condenstate drain tube I.D
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
H/L
Air flow
H/L
Sound power level
H/L
Sound pressure level(4)
H/L
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance
Additional charge per 1 meter
Liquid line
Suction line
Connections between units
Max.tubing length
Max.height difference
Operation control type
Heating elements
Others
(1)
(2)
(3)
(4)
Units
Btu/hr
kW
kW
W/W
V/Ph/Hz
A
A
A
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
kg/m
g/m
In.(mm)
In.(mm)
m.
m.
Flared
Cooling
Heating
17060(5120-20470) 20470(5120-25930)
5.00(1.50-6.00)
6.00(1.50-7.60)
1.46(0.50-2.00)
1.66(0.45-2.20)
3.42
3.61
A
A
220-240V/Single/50Hz
6.6
7.5
10.5
20
Crossflow x 1
1200/1050/900
850/760/620
0
55/51/47
43/39/34
2
16
1060x295x210
15
1125x360x280
18
16 units per pallet
8 levels
EEV
Scroll,Panasonic 5CS130XCC03
Propeller(direct) x 1
920
2160
63
53
795x610x290
39
945x655x395
43
9 units per pallet
3 levels
R410A
1.50/7.5
No need
1/4”(6.35)
1/2”(12.7)
Max.30
Max. 10
Remote control
kW
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.
2-3
SM PNXDCI 1-A.1 GB
CONTENTS
PRODUCT DATA SHEET
2.4
PNX 21 DCI
Model Indoor Unit
Model Outdoor Unit
PNX 21 DCI
GC 21 DCI R410A
Installation Method of Pipe
Characteristics
Flared
Units
OUTDOOR
INDOOR
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efficiency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
Air flow (2)
External static pressure
Sound power level (3)
Sound pressure level(4)
Moisture removal
Condenstate drain tube I.D
Dimensions
Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
Air flow
Sound power level
Sound pressure level(4)
Dimensions
Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance
Additional charge per 1 meter
Connections between units
Operation control type
Heating elements
Others
(1)
(2)
(3)
(4)
kg/m
g/m
In.(mm)
In.(mm)
Heating
22180(512020470(5120-22860)
26950)
6.00(1.50-6.70)
6.50(1.80-7.90)
1.99(0.50-2.20)
1.90(0.45-2.30)
3.02
3.42
B
B
220-240V/Single/50Hz
8.9
8.6
10.5
20
Crossflow x 1
1250/1100/1000
900/760/620
0
56/53/48
45/40/34
2
16
1060x295x210
15
1125x360x280
18
16 units per pallet
8 levels
EEV
Scroll,Panasonic 5CS130XCC03
Propeller(direct) x 1
820
2860
65
55
846x690x302
46
990x770x430
50
9 units per pallet
3 levels
R410A
1.65/7.5
No need
1/4”(6.35)
1/2”(12.7)
m.
Max.30
m.
Max. 10
Btu/hr
Capacity (1)
kW
kW
W/W
V/Ph/Hz
A
A
A
H/M/L
H/M/L
Min-Max
H/M/L
H/M/L
WxHxD
WxHxD
H/L
H/L
H/L
H/L
WxHxD
WxHxD
Liquid line
Suction line
Max.tubing length
Max.height
difference
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
Cooling
Remote control
kW
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.
2-4
SM PNXDCI 1-A.1 GB
CONTENTS
PRODUCT DATA SHEET
2.5
PNX 24 DCI
Model Indoor Unit
Model Outdoor Unit
PNX 24 DCI
GC 24 Z DCI R410A
Installation Method of Pipe
Characteristics
Capacity (1)
OUTDOOR
INDOOR
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efficiency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
H/M/L
Air flow (2)
H/M/L
External static pressure
Min-Max
Sound power level (3)
H/M/L
Sound pressure level (4 )
H/M/L
Moisture removal
Condenstate drain tube I.D
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
H/L
Air flow
H/L
Sound power level
H/L
Sound pressure level (4)
H/L
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance
Additional charge per 1 meter
Liquid line
Suction line
Connections between units Max.tubing length
Max.height difference
Operation control type
Heating elements (Option)
Others
(1)
(2)
(3)
(4)
kg/m
g/m
In.(mm)
In.(mm)
m.
Flared
Cooling
Heating
23188(5100~25575)
25916(5100~30000)
6.8(1.5-7.5)
7.6(1.5~8.8)
2.25(0.5-2.8)
2.35(0.45~3.0)
3.01
3.23
B
C
220-240V/Single/50Hz
9.8
10.3
15
20
Crossflow x 1
1300/1150/1000
1350/1200/1050
950/800/650
1000/850/700
0
60/54/47
47/41/34
2.5
16
1060x295x210
15
1115x350x260
18
16
8 levels
EEV
Two Rotary,Mitsubishi TNB220F
Propeller(direct) x 1
850
3600
66
56
950x835x412
65.5
1080x910x477
73
2
2 levels
R410A
2.4kg/30m
No Need
3/8"(9.53)
5/8"(15.88)
Max.30
m.
Max.15
Units
Btu/hr
kW
kW
W/W
V/Ph/Hz
A
A
A
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
Remote control
kW
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.
2-5
SM PNXDCI 1-A.1 GB
CONTENTS
RATING CONDITIONS
3.
RATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Cooling:
Indoor:
27oC DB 19oC WB
Outdoor: 35 oC DB
Heating:
Indoor:
20oC DB
Outdoor: 7oC DB 6oC WB
3.1
Operating Limits
3.1.1
R410A
Indoor
Cooling
Heating
Outdoor
Upper limit
32oC DB 23oC WB
46oC DB
Lower limit
21oC DB 15oC WB
-10oC DB
Upper limit
27oC DB
24oC DB 18oC WB
Lower limit
10oC DB
-15oC DB -16oC WB
198 – 264 V
Voltage
3-1
SM PNXDCI 1-A.1 GB
CONTENTS
OUTLINE DIMENSIONS
OUTLINE DIMENSIONS
4.1
Indoor Unit: PNX 9 / 12 DCI
MOUNTING TEMPLATE
TO BE USED FOR LOCATION
OF INDOOR UNIT ON THE WALL
CEELING
18.5
810.0
MOUTING PLATE OUTLINE
30.0
167.5
167.5
100.0 MIN
4.
INDOOR UNIT OUTLINE
42.0
42.0
100.5
100.5
285.0
83.0
83.0
8.0
8.0
93.0
70.0
TUBING WALL OPENING
(FOR REAR ROUTING)
93.0
70.0
TUBING WALL OPENING
(FOR REAR LEFT ROUTING)
210
811
285
AIR INTAKE
AIR INTAKE
AIR OUTLET
4.2
Outdoor Unit: GC 9 / 12 / 18
4-1
SM PNXDCI 1-A.1 GB
CONTENTS
OUTLINE DIMENSIONS
Indoor Unit: PNX 18 / 21 / 24
295
4.3
1060
4.4
221
Outdoor Unit: GC 21 DCI
4-2
SM PNXDCI 1-A.1 GB
CONTENTS
OUTLINE DIMENSIONS
4.5
Outdoor Unit: GC 24 Z DCI
4-3
SM PNXDCI 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.
PERFORMANCE DATA
5.1
PNX 9 / GC 9 DCI
5.1.1
Cooling Capacity (kW) - Run Mode
ID COIL ENTERING AIR DB/WB TEMPERATURE [ºC]
OD COIL
ENTERING AIR DB
TEMPERATURE
[C0]
-10 - 20
(protection range)
25
30
35
40
46
DATA
22/15
24/17
27/19
29/21
32/23
TC
SC
PI
TC
SC
PI
TC
SC
PI
2.42
1.64
0.47
2.30
1.60
0.52
80 - 110 % of nominal
80 - 105 % of nominal
25 - 50 % of nominal
2.57
2.73
2.89
1.67
1.71
1.74
0.48
0.49
0.49
2.46
2.62
2.77
1.63
1.67
1.70
0.53
0.54
0.55
3.05
1.77
0.50
2.93
1.73
0.56
TC
SC
PI
2.18
1.56
0.58
2.34
1.59
0.59
2.50
1.63
0.60
2.66
1.66
0.60
2.82
1.69
0.61
TC
SC
PI
TC
SC
2.07
1.52
0.63
1.93
1.47
2.23
1.55
0.64
2.09
1.50
2.38
1.58
0.65
2.24
1.53
2.54
1.62
0.66
2.40
1.57
2.70
1.65
0.67
2.56
1.60
PI
0.70
0.71
0.72
0.72
0.73
LEGEND
TC –
SC –
PI –
WB –
DB –
ID –
OU -
Capacity Correction Factors
Capacity Ratio
5.1.2
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
1.2
1.1
1
0.9
0.8
0.7
0.6
0.5
20
25
30
35
40
45
Outdoor Temperature [deg C]
5-1
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.1.3
Heating Capacity (kW) - Run Mode)
ID COIL ENTERING AIR DB TEMPERATURE [ºC]
OD COIL
ENTERING AIR
DB/WB
TEMPERATURE
[ºC]
DATA
15
20
25
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
2.16
0.49
2.41
0.59
2.59
0.66
2.68
0.70
2.75
0.72
2.01
0.54
2.26
0.64
2.44
0.71
2.53
0.75
2.59
0.77
1.86
0.58
2.11
0.68
2.29
0.76
2.38
0.80
2.44
0.82
7/6
TC
PI
3.55
0.76
3.40
0.81
3.25
0.86
10/9
TC
PI
TC
PI
TC
PI
3.75
0.81
3.94
0.85
3.60
0.86
3.79
0.90
85 - 105 % of nominal
80 - 120 % of nominal
3.44
0.90
3.64
0.95
-15/-16
-10/-12
-7/-8
-1/-2
2/1
15/12
15-24
(Protection Range)
LEGEND
TC
TH – Total Heating Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OU - Outdoor
5.1.4
Capacity Correction Factors
Capacity Ratio
1.2
1.1
1
0.9
0.8
0.7
0.6
0.5
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [deg C]
5-2
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.2
Cooling
Capacity Ratio
5.2.1
Capacity Correction Factor Due to Tubing Length
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Tubing Length [m]
5.2.2
Heating
1.02
Capacity Ratio
1.00
0.98
0.96
0.94
0.92
0.90
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Tubing Length [m]
5-3
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.3
PNX 12 / GC 12 DCI
5.3.1
Cooling Capacity (kW) - Run Mode
ID COIL ENTERING AIR DB/WB TEMPERATURE [ºC]
OD COIL
ENTERING AIR DB
TEMPERATURE
[ºC]
DATA
-10 - 20
(protection range)
25
30
35
40
46
22/15
24/17
27/19
29/21
32/23
TC
SC
PI
TC
SC
PI
TC
SC
PI
3.38
2.40
0.78
3.22
2.34
0.87
80 - 110 % of nominal
80 - 105 % of nominal
25 - 50 % of nominal
3.60
3.83
4.05
2.45
2.50
2.55
0.79
0.81
0.82
3.44
3.66
3.88
2.39
2.44
2.49
0.88
0.90
0.91
4.27
2.60
0.84
4.11
2.54
0.93
TC
SC
PI
3.06
2.28
0.96
3.28
2.33
0.98
3.50
2.38
0.99
3.72
2.43
1.00
3.94
2.48
1.02
TC
SC
PI
TC
SC
2.89
2.22
1.05
2.70
2.15
3.12
2.27
1.07
2.92
2.20
3.34
2.32
1.08
3.14
2.25
3.56
2.37
1.10
3.36
2.30
3.78
2.42
1.11
3.58
2.34
PI
1.16
1.18
1.19
1.21
1.22
LEGEND
TC –
SC –
PI –
WB –
DB –
ID –
OU -
Capacity Correction Factors
Capacity Ratio
5.3.2
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
1.2
1.1
1
0.9
0.8
0.7
0.6
0.5
20
25
30
35
40
45
Outdoor Temperature [deg C]
5-4
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.3.3
Heating Capacity (kW) - Run Mode
ID COIL ENTERING AIR DB TEMPERATURE [ºC]
OD COIL
ENTERING AIR
DB/WB
TEMPERATURE
[ºC]
DATA
15
20
25
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
2.74
0.68
3.05
0.81
3.28
0.92
3.39
0.97
3.47
1.00
2.55
0.74
2.86
0.88
3.09
0.99
3.20
1.04
3.28
1.07
2.35
0.81
2.66
0.95
2.90
1.06
3.01
1.11
3.09
1.14
7/6
TC
PI
4.49
1.06
4.30
1.13
4.11
1.19
10/9
TC
PI
TC
PI
TC
PI
4.74
1.12
4.99
1.18
4.55
1.19
4.80
1.25
85 - 105 % of nominal
80 - 120 % of nominal
4.36
1.26
4.60
1.32
-15/-16
-10/-12
-7/-8
-1/-2
2/1
15/12
15-24
(Protection Range)
LEGEND
TC
TH – Total Heating Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OU - Outdoor
5.3.4
Capacity Correction Factors
Capacity Ratio
1.2
1.1
1
0.9
0.8
0.7
0.6
0.5
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [deg C]
5-5
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.4
Cooling
Capacity Ratio
5.4.1
Capacity Correction Factor Due to TUbing Length
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Tubing Length [m]
5.4.2
Heating
1.02
Capacity Ratio
1.00
0.98
0.96
0.94
0.92
0.90
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Tubing Length [m]
5-6
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5
PNX 18 / GC 18 DCI
5.5.1
Cooling Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB/WB TEMPERATURE [0C]
OD COIL
ENTERING AIR DB
TEMPERATURE [0C]
DATA
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
-10 - 20
(protection range)
25
30
35
40
46
22/15
24/17
27/19
29/21
32/23
4.93
4.10
1.10
4.67
3.94
1.26
4.42
3.78
1.41
4.17
3.62
1.56
3.86
3.43
1.75
80 - 110 % of nominal
80 - 105 % of nominal
25 - 50 % of nominal
5.22
5.51
5.80
4.16
4.22
4.28
1.13
1.15
1.18
4.96
5.25
5.54
4.00
4.06
4.12
1.31
1.28
1.33
4.71
5.29
5.00
3.84
3.90
3.96
1.46
1.44
1.48
4.46
5.04
4.75
3.68
3.74
3.80
1.59
1.61
1.64
4.15
4.44
4.73
3.49
3.55
3.61
1.77
1.80
1.82
6.09
4.34
1.20
5.83
4.18
1.36
5.58
4.02
1.51
5.53
3.86
1.66
5.02
3.67
1.85
LEGEND
TC
SC
PI
WB
DB
ID
OD
5.5.2
–
–
–
–
–
–
–
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
5-7
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5.3
Heating Capacity (kW) - Run Mode)
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [0C]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [0C]
DATA
15
20
25
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
2.73
1.16
3.60
1.31
4.26
1.43
4.59
1.48
4.81
1.52
6.39
1.58
6.72
1.61
7.06
1.64
2.34
1.24
3.21
1.40
3.87
1.51
4.19
1.57
4.41
1.60
6.00
1.66
6.33
1.69
6.66
1.72
85 - 105 % of nominal
80 - 120 % of nominal
1.94
1.33
2.82
1.48
3.47
1.59
3.80
1.65
4.02
1.69
5.61
1.74
5.94
1.77
6.27
1.80
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
(Protection Range)
LEGEND
TC
PI
WB
DB
ID
OD
5.5.4
–
–
–
–
–
–
Total Heating Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Heating Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [ºC]
5-8
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.6
PNX 21 / GC 21 DCI
5.6.1
Cooling Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB/WB TEMPERATURE [0C]
OD COIL
ENTERING AIR DB
TEMPERATURE [0C]
DATA
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
-10 - 20
(protection range)
25
30
35
40
(Protection Range)
46
(Protection Range)
22/15
24/17
27/19
29/21
32/23
5.91
4.64
1.50
5.61
4.46
1.71
5.30
4.28
1.92
5.00
4.10
2.13
4.64
3.88
2.38
80 - 110 % of nominal
80 - 105 % of nominal
25 - 50 % of nominal
6.26
6.61
6.95
4.71
4.78
4.85
1.54
1.57
1.61
5.96
6.30
6.65
4.53
4.60
4.67
1.78
1.75
1.81
5.65
6.35
6.00
4.35
4.42
4.49
1.99
1.96
2.02
5.35
6.05
5.70
4.17
4.24
4.31
2.17
2.20
2.23
4.99
5.33
5.68
3.95
4.02
4.09
2.42
2.45
2.48
7.30
4.92
1.64
7.00
4.74
1.85
6.70
4.56
2.06
6.39
4.38
2.27
6.03
4.16
2.52
LEGEND
TC
SC
PI
WB
DB
ID
OD
5.6.2
–
–
–
–
–
–
–
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
5-9
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.6.3
Heating Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [0C]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [0C]
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
(Protection Range)
DATA
15
20
25
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
2.96
1.33
3.90
1.50
4.61
1.63
4.97
1.70
5.21
1.74
6.93
1.81
7.28
1.84
7.64
1.87
2.53
1.42
3.48
1.60
4.19
1.73
4.54
1.79
4.78
1.84
2.11
1.52
3.05
1.69
3.76
1.82
4.12
1.82
4.35
1.93
6.07
2.00
6.43
2.03
6.79
2.06
6.50
1.90
6.86
1.93
7.22
1.97
85 - 105 % of nominal
80 - 120 % of nominal
LEGEND
TC
PI
WB
DB
ID
OD
5.6.4
–
–
–
–
–
–
Total Heating Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Heating Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [ºC]
5-10
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.7
PNX 24 / GC 24 Z DCI
5.7.1
Cooling Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB/WB TEMPERATURE [0C]
OD COIL
ENTERING AIR DB
TEMPERATURE [0C]
22/15
DATA
-10 - 20
(protection range)
25
30
35
40
(Protection Range)
46
(Protection Range)
24/17
27/19
29/21
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
PI
25 - 50 % of nominal
32/23
TC
6.70
7.09
7.49
7.88
8.28
SC
5.04
5.12
5.19
5.27
5.34
PI
1.70
1.74
1.78
1.82
1.85
TC
6.35
6.75
7.14
7.54
7.93
SC
4.85
4.92
5.00
5.07
5.15
PI
1.94
1.98
2.01
2.05
2.09
TC
6.01
6.41
6.80
7.19
7.59
SC
4.65
4.73
4.80
4.87
4.95
PI
2.17
2.21
2.25
2.29
2.33
TC
5.67
6.06
6.46
6.85
7.25
SC
4.45
4.53
4.60
4.68
4.75
PI
2.41
2.45
2.49
2.52
2.56
TC
5.26
5.65
6.04
6.44
6.83
SC
PI
4.22
4.29
4.37
4.44
4.52
2.69
2.73
2.77
2.81
2.85
LEGEND
TC
SC
PI
WB
DB
ID
OD
5.7.2
–
–
–
–
–
–
–
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
5-11
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.7.3
Heating Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [0C]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [0C]
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
(Protection Range)
DATA
15
20
25
TC
3.21
2.75
2.28
PI
1.53
1.64
1.75
TC
4.23
3.77
3.31
PI
1.73
1.84
1.95
TC
5.00
4.54
4.08
PI
1.88
1.99
2.10
TC
5.39
4.93
4.47
PI
1.96
2.07
2.17
TC
5.65
5.18
4.72
PI
2.01
2.12
2.22
TC
7.51
7.05
6.59
PI
2.08
2.19
2.30
TC
7.90
7.44
6.98
PI
2.12
2.23
2.34
TC
8.28
7.83
7.37
PI
2.16
2.27
2.38
TC
PI
85 - 105 % of nominal
80 - 120 % of nominal
LEGEND
TC
PI
WB
DB
ID
OD
5.7.4
–
–
–
–
–
–
Total Heating Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Heating Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [ºC]
5-12
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.8
Capacity Correction Factor Due to Tubing Length
5.8.1
PNX 18 / 21 / 24 Z DCI: Cooling
1.02
Capacity ratio
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
4
6
8
10
12
14
16
18
20
22
24
26
20
22
24
26
28
30
Tubing length(m)
Heating
Capacity ratio
5.8.2
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
4
6
8
10
12
14
16
18
28
30
Tubing Length(m)
5-13
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.9
Pressure Curves
5.9.1.
Model: PNX 18 / GC 18 DCI Cooling — Test Mode
Suction Pressure VS.Outdoor Temp.
Suction Pressure [kPa]
1100
1000
900
Indoor
DB/WB Tem p'
800
22/ 15
24/ 17
700
27/ 19
29/ 21
600
32/ 23
500
10
15
20
25
30
35
40
45
Outdoor DB Temperature[ºC ]
Discharge Pressure VS. Outdoor Temp.
Discharge Pressure [kPa]
4000
3500
Indoor
DB/WB Tem p'
3000
2500
22/ 15
2000
24/ 17
1500
29/ 21
27/ 19
32/ 23
1000
10
15
20
25
30
35
40
45
Outdoor DB Temperature[ºC ]
5-14
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.9.2.
Heating — Test Mode
Suction Pressure VS.Outdoor Temp.
Suction Pressure [kPa]
1100
1000
900
Indoor DB
800
700
15
20
600
25
500
400
300
200
-15
-10
-5
0
5
10
15
Outdoor WB Temperature[ºC ]
Discharge Pressure VS. Outdoor Temp.
Discharge Pressure [kPa]
4000
3500
Indoor DB
3000
15
2500
20
25
2000
1500
1000
-15
-10
-5
0
5
10
15
Outdoor WB Temperature
5-15
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
Model: PNX 21 / GC 21 DCI Cooling — Test Mode.
5.9.3
Suction Pressure VS.Outdoor Temp.
Suction Pressure [kPa]
1100
1000
900
Indoor
DB/WB Tem p'
800
22/ 15
24/ 17
700
27/ 19
29/ 21
600
32/ 23
500
10
15
20
25
30
35
40
45
Outdoor DB Temperature[ºC ]
Discharge Pressure [kPa]
Discharge Pressure VS. Outdoor Temp.
4000
3500
Indoor
DB/WB Tem p'
3000
2500
22/ 15
24/ 17
2000
27/ 19
29/ 21
1500
32/ 23
1000
10
15
20
25
30
35
40
45
Outdoor DB Temperature
5-16
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.9.4
Heating — Test Mode
Suction Pressure VS.Outdoor Temp.
Suction Pressure [kPa]
1100
1000
900
800
Indoor DB
700
15
20
25
600
500
400
300
200
-15
-10
-5
0
5
10
15
Outdoor WB Temperature[ºC ]
Discharge Pressure VS. Outdoor Temp.
Discharge Pressure [kPa]
4000
3500
3000
Indoor DB
15
2500
20
25
2000
1500
1000
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [ºC ]
5-17
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
Model: PNX 24 / GC 24 Z DCI Cooling — Test Mode.
5.9.5
Suction Pressure [kPa]
Suction Pressure vs. Outdoor Temperature
1000
Indoor
DB/WB
900
22/15
24/17
27/19
29/21
32/23
800
700
600
10
15
20
25
30
35
40
45
Outdoor DB Temperature
Discharge Pressure [kPa]
Discharge Pressure vs. Outdoor Temperature
Indoor
DB/WB
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
22/15
24/17
27/19
29/21
32/23
10
15
20
25
30
35
40
45
Outdoor DB Temperature
5-18
SM PNXGC 1-A.1 GB
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
Heating — Test Mode
Suction Pressure [kPa]
5.9.6
Suction Pressure vs. Outdoor Temperature
1200
1100
1000
900
800
700
600
500
400
300
Indoor DB
15
20
25
-15
-10
-5
0
5
10
15
Outdoor WB Temperature
Discharge Pressure [kPa]
Discharge Pressure vs. Outdoor Temperature
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
Indoor DB
15
20
25
-15
-10
-5
0
5
Outdoor WB Temperature
10
15
5-19
SM PNXGC 1-A.1 GB
CONTENTS
SOUND LEVEL CHARACTERISTICS
6.
SOUND LEVEL CHARACTERISTICS
6.1
Sound Pressure Level
Unit
1m
Wall
0.8m
FAN SPEED
LINE
HI
Mic.
ME
LO
Figure 1
6.2
Sound Pressure Level Spectrum (Measured as Figure 1)
PNX 12
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
PNX 9
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
Hz, AND CE TER FREQUENC ES
Hz, AND CE TER FREQUENC ES
PNX 21
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
PNX 18
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-20
BAND CENTER FREQUENCIES, Hz
BAND CENTER FREQUENCIES, Hz
6-1
SM PNXGC 1-A.1 GB
CONTENTS
SOUND LEVEL CHARACTERISTICS
FLO 30
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
PNX 24
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-20
BAND CENTER FREQUENCIES, Hz
6-2
SM PNXGC 1-A.1 GB
CONTENTS
SOUND LEVEL CHARACTERISTICS
6.3
Outdoor units
Unit
1m
Mic.
Ground
Figure 2
6.4
Sound Pressure Level Spectrum (Measured as Figure 2)
GC 9 DCI Cooling
GC 9 DCI Heating
GC 12 DCI Cooling
GC 12 DCI Heating
SM PNXGC 1-A.1 GB
6-3
CONTENTS
SOUND LEVEL CHARACTERISTICS
GC 18 DCI Heating
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
GC 18 DCI Cooling
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
BAND CENTER FREQUENCIES, Hz
BAND CENTER FREQUENCIES, Hz
GC 21 DCI Heating
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
GC 21 DCI Cooling
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-20
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-20
BAND CENTER FREQUENCIES, Hz
6-4
SM PNXGC 1-A.1 GB
CONTENTS
SOUND LEVEL CHARACTERISTICS
Sound Pressure Level Spectrum (Measured as Figure 2)
GC 24 Z DCI Cooling
GC 24 Z DCI Heating
SM PNXGC 1-A.1 GB
6-5
CONTENTS
ELECTRICAL DATA
7.
ELECTRICAL DATA
7.1
Single Phase Unit
Model
Power Supply
Connected to
Maximum Current
Inrush Current \(a)
Starting Current\(b)
Circuit Breaker
Power Supply
Interconnecting cable
PNX 25 DCI PNX 35 DCI PNX 50 DCI PNX 60 DCI
10A
35A
10A
16A
3 X 1.5 mm²
4 X 1.5 mm²
1 PH ,220-240VAC ,50HZ
To indoor
13.5A
15A
45 A
13.5 A
15A
20 A
3 X 2.5 mm²
4 X 2.5 mm²
PNX 72 DCI
To outdoor
15.7A
<35A
15.7A
(a) Inrush current is the current when power is up (charging the DC capacitors
at outdoor unit controller).
(b) Starting current is the current at compressor start up.
NOTE
Power wiring cord should comply with local lows and electrical
regulations requirements.
7-1
SM PNXDCI 1-A.1 GB
CONTENTS
White
Black
Red
Brown
P14
Blue
P4
1 2
P1
1
2
1 2 3 4 5 6
P16
P17 P18 P21 P22
P2
1 2
OAT
P19
1 2
OCT
SM PNXDCI 1-A.1 GB
CONTENTS
Blue
Red
Black
Y/G
L-F
N
EARTH EARTH
NCOM
COM
COM
L
N-F
EMI filter PCB
FUSE
1 2
gray
megatool
N/3
L/4
Brown
Blue
Brown
Blue
Red
Brown
Y/G
Red
P17
P11 P15 P19P14 P3
P7 1 2 3 4
P16
1uF 400V
gray
Y/G
megatool
P6 1 2 3 4
P8
brown
capacitor
black
1 2 3 4 5 6
IFAN
blue
Y/G
C/5
EEV
P7
6 5 4 3 2 1
P20
1 2
CTT SUCT
1 2
1 2 3
Voltage
regulator
Ionzer
P10
P2
1
2
P8 (red)
1
P12
2
ESF
P6
1 2 3 4 5
M1
step motor
Jumper
P20
6 5/C 4/L N
P22
L
P13
Blue
Brown
Y/G
PH-12
P9
To metal sheet
Flash port
4527310
~230V 50Hz
Power supply
magnetic ring
P30
P1
Display
Dry contact
(clock)
1 2
Indoor unit controller PCB
P4 (red) P5
1 2
RAT ICT
ESF
power in
INDOOR UNIT CIRCUIT DIAGRAM
white
Red
magnetic ring
1 2 3 4 5 6
EARTH
L N COM N-COM
Y/G
JP9
P12
P10
Outdoor unit controller PCB
U V W
P3 P9 P11 P13
Base
heater
Vdc
Red
red
Choke coil
Black
Reverse
valve
Orange
white
COMP
FG
Blue
blue
OFAN
EARTH
Vcc
Vsp
Yellow
ESF
power out
OUTDOOR UNIT CIRCUIT DIAGRAM
WIRING DIAGRAMS
8.
WIRING DIAGRAMS
8.1
Indoor & Outdoor Units: PNX 9, 12 / GC 9, 12 DCI
8-1
WIRING DIAGRAMS
Indoor Unit: PNX 18 / PNX 21 DCI
Horizontal step motor Vertical step motor
RAT ICT
Fresh Ai r
red
2uF 450V
P16
12
P11P15P19P14P3
12
P4( red) P5(white)
1
1 2
P2
M1
M2
12 34 5
12 34 5
12
P6(White)
P10(Red)
P1
ESF
Ionizer
power out
brown
gray
blue
black
white
gray
capacitor
Ionizer
M
1 23 4 56
Dry contact
(clock)
IFAN
ESF
power out
8.2
2
P12
P8( Red)
Indoor unit controller PCB
P22
P9
P20 P13
Jumper
megatool
P7 1 2 3 4
PH-12
1 7 8 9 10 P24
magnetic ring
To metal sheet
Display
6 5/C 4/L
L
Note: The dashed part is optional
Y/G
Y/G
Red
8.3
Brown
Brown
Blue
Blue
Power supply
~230V 50Hz
Outdoor Unit: GC 18 DCI / GC 21 DCI
OAT OCT CTT
Vdc
P4
P1
P6
Blue
2
1
Black
Orange
1 2
P14
Yellow
1 2 3 4 5 6
Red
U V W
P3 P9 P11 P13
Base
heater
Blue
White
Red
Brown
Black
Reverse
valve
Choke coil
EARTH
Vcc
Vsp
FG
OFAN
COMP
1 2 3 4 5 6
1 2 1 2
1 2
1 2
P19
P20
P8
P2
Outdoor unit controller PCB
P10
L N COMN-COM
P12
EARTH
Jumper
JP9 1 2 3 4 5 6
P7
6 5 4 3 2 1
Flash
JP1 1 2 3 4
Y/G
Y/G
EEV
EMI f i l t er PCB
Black
Red
Blue
Brown
EARTH
NCOM
COM
N-F
EARTH
COM
L
FUSE
N
Y/G
Y/G
Red
Brown
Blue
L-F
8-2
C/5
L/4
N/3
Red
Brown
Blue
SM PNXDCI 1-A.1 GB
CONTENTS
WIRING DIAGRAMS
Indoor & Outdoor Units: PNX 24 DCI / GC 24 DCI
OUTDOOR UNIT
INDOOR UNIT
8.4
8-3
SM PNXDCI 1-A.1 GB
CONTENTS
WIRING DIAGRAMS
Outdoor Unit: GC 24 Z DCI
CHOKE
COIL REVERSE BASE
HEATER
U V W P13
P3 P9 P11
VALVE
BLUE
OFAN
(OPTIONAL)
1 2 3 4 5 6
1 2
P4
P14
1 2
P1
1 2 1 2 1 2 1 2 1 2
P19 P20 P2
P8 P5
1
P6
ODU CONTROLLER PCBA
P10
L N COM N-COM
P7
6 5 4 3 2 1
JP9
1 2 3 4 5 6
P12
EARTH
Y/G
FERRITE
CORE
OCT CTT OAT OMT HST
EEV
AC MAINS
EMI FILTER PCBA
EARTH
EARTH
BLACK
RED
BLUE
BROWN
NCOM
COM
N-F
L-F
COM
N
L
L
FUSE
N
RED
BROWN
BLUE
RED
BROWN
BLUE
L N C L N
BLK
BRN
RED
COMP
WHITE
8.5
TO
IDU
FERRITE CORE
8-4
SM PNXDCI 1-A.1 GB
CONTENTS
REFRIGERATION DIAGRAMS
9.
REFRIGERATION DIAGRAMS
9.1
Heat Pump Models
9.1.1
PNX 9, 12, 18, 21 / GC 9, 12, 18, 21 DCI Cooling Mode
EEV
9.1.2
PNX 9, 12, 18, 21 / GC 9, 12, 18, 21 DCI Heating Mode
EEV
9-1
SM PNXDCI 1-A.1 GB
CONTENTS
REFRIGERATION DIAGRAMS
9.1.3
PNX 24 / GC 24 Z DCI
OUTDOOR UNIT
INDOOR UNIT
Sensor
Compressor
Sensor
Reverse
valve
Valves
Flared
connection
Indoor coil
EEV
Outdoor coil
Strainer
Strainer
COOLING & DRY MODE
OUTDOOR UNIT
INDOOR UNIT
Sensor
Compressor
Sensor
Reverse
valve
Valves
Indoor coil
EEV
Outdoor coil
Strainer
Flared
connection
Strainer
HEATING MODE
9-2
Revision Y07 -00
CONTENTS
SM PNXDCI 1-A.1 GB
ELECTRICAL CONNECTIONS
10.
ELECTRICAL CONNECTIONS
10.1
PNX 9, 12, 18, 21 DCI
1
ESF-PWR
3
COOL
ESF-EN
HEAT
RESET
MODE
5/C 4/L N L
2
4
N
4/L 5/C
7
A
B
6
5
1. Indoor unit terminal
2. Ground wire.
3. Indoor coil.
4.Power cable in the indoor side.
5. Multiple wire cable.
6. Cable clamp.
7. Outdoor unit wire terminal.
A. OUTDOOR B. INDOOR
10-1
SM PNXDCI 1-A.1 GB
CONTENTS
ELECTRICAL CONNECTIONS
10.2
PNX 24 DCI
1
ESF-PWR
3
COOL
ESF-EN
HEAT
RESET
MODE
5/C 4/L N L
2
7
N
4/L 5/C
6
A
B
5
4
1. Indoor unit terminal
2. Ground wire.
3. Indoor coil.
4. Multiple wire cable.
A. OUTDOOR B. INDOOR
5. Cable clamp.
6. Outdoor unit wire terminal.
7. Power cable in the outdoor side
(only for outdoor unit power supply)
10-2
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.
CONTROL SYSTEM for PNX 9 / 12
11.1
General Functions and Operating Rules
The DCI software is fully parametric.
All the model dependent parameters are shown in Blue color and with Italic style [parameter].
The parameters values are given in the last section of this control logic chapter of the service
manual.
11.1.1
System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Indoor unit is the
System ‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is
the system 'Slave’ and it must supply the required capacity nless it enters into a protection mode
avoiding it from supplying the requested capacity.
The capacity request is transferred via indoor to outdoor communication, and is represented by a
parameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127, and it
represents the heat or cool load felt by the indoor unit.
11.1.2
Compressor Frequency Control
11.1.2.1 NLOAD setting
The NLOAD setting is done by the indoor unit controller, based on a PI control scheme.
The actual NLOAD to be sent to the outdoor unit controller is based on the preliminary LOAD
calculation, the indoor fan speed, and the power shedding function.
NLOAD limits as a function of indoor fan speed:
Indoor Fan Speed Maximum NLOAD Cooling
Low
Max NLOADIF1C
Medium
Max NLOADIF2C
High
Max NLOADIF3C
Turbo
Max NLOADIF4C
Auto
Max NLOADIF5C
Maximum NLOAD Heating
127
127
127
127
127
NLOAD limits as a function of power shedding:
Mode
Power Shedding OFF
Cool
No limit
Heat
No limit
Power Shedding ON
Nominal Cooling
Nominal Heating
11.1.3
Target Frequency Setting
The compressor target frequency is a function of the NLOAD number sent from the indoor
controller and the outdoor air temperature.
Basic Target Frequency Setting:
NLOAD
127
10 < NLOAD < 127
10
0
Target Frequency
Maximum frequency
Interpolated value between minimum and maximum frequency
Minimum frequency
Compressor is stopped
11-1
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
Target frequency limits as a function of outdoor air temperature )OAT(:
OAT Range
Cool mode limits
Heat mode limits
OAT < 6
No limit
MaxFreqAsOATC
6 ≤ OAT < 15
MaxFreqAsOAT1H
15 ≤ OAT < 24
MaxFreqAsOAT2H
24 ≤ OAT
No limit
11.1.4
Frequency Changes Control
Frequency change rate is 1 Hz/sec.
11.1.5
Compressor Starting Control
Frequency
Step 3
Step 2
Step 1
1
Minute
1
Minute
Time
Min 10 Minutes
11.1.6
Minimum On and Off Time
3 minutes.
11.1.7
Indoor Fan Control
10 Indoor fan speeds are determined for each model. 5 speeds for cool/dry/fan modes and 5
speeds for heat mode.
When user sets the indoor fan speed to a fixed speed )Low/ Medium/ High(, unit will operate
constantly at set speed.
When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set
according to the cool/heat load.
11.1.7.1
Turbo Speed
The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is
selected and under the following conditions:
Difference between set point and actual room temperature is bigger then 3 degrees.
Room temperature > 22 for cooling, or < 25 for heating.
SM PNXDCI 1-A.1 GB
11-2
CONTENTS
CONTROL SYSTEM
11.1.8
Heating Element Control
Heating element can be started if LOAD > 0.8* MaximumNLOAD AND Indoor Coil temperature
<45.
The heating element will be stopped when LOAD < 0.5* MaximumNLOAD OR if Indoor Coil
Temperature > 50.
11.1.9
Outdoor Fan Control
7 outdoor fan speeds are determined for each model. 3 speeds for cool and dry modes, and 3
speeds for heat mode, and a very low speed.
Outdoor fan speed is a function of compressor frequency and outdoor air temperature (OAT).
4 routines for fan control are determined. The control routine selection depends on operation
mode, compressor speed, outdoor air temperature (OAT) and heat sink temperature (HST).
Routine
A
B
C
D
Conditions
Heating with OAT < 150C
or
Cooling with OAT > 200C, or HST > 500C
or
Faulty OAT
Cooling with 200C > OAT > 500C
Cooling with 70C > OAT
Heating with OAT > 150C
Compressor Frequency (CF)
CF= 0
10 ≤ CF < OFLowFreq
10 ≤ CF < OFMedFreq
OFMedFreq ≤ CF
Outdoor Fan Speed
Routine A Routine B
OFF
OFF
Low
Low
Medium
Low
High
Low
Routine C
OFF
Very Low
Very Low
Low
Routine D
OFF
Low
Low
Medium
When compressor is switched to OFF and the heat sink temperature is above 55 degrees, the
outdoor fan will remain ON in low speed for up to 3 minutes.
11.1.10
EEV (electronic Expansion valve) Control
EEV opening is defined as EEV = EEV OL + EEVCV
EEVOL is the initial EEV opening as a function of the compressor frequency, operation mode, unit
model and capacity.
EEVCV is a correction value for the EEV opening that is based on the compressor temperature.
During the first 10 minutes of compressor operation EEVCV = 0.
Once the first 10 minutes are over, the correction value is calculated as follow: EEVCV(n) =
EEVCV(N-1) + EEVCTT
EEVCTT is the correction based on the compressor temperature. A target compressor temperature
is set depending on frequency and outdoor air temperature, and the actual compressor
temperature is compared to the target temperature to set the required correction to the EEV
opening.
11.1.11
Reversing Valve (RV) Control
Reversing valve is on in heat mode.
Switching of RV state is done only after compressor is off for over 3 minutes.
11.1.12
Ioniser Control
Ioniser is on when unit is on AND indoor fan is on AND Ioniser power switch (on Ioniser) is on.
11-3
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.1.13
Electro Static Filter )ESF( Control
ESF is on when ESF switch is on, Safety switch is pressed, unit is on, AND indoor fan is on.
11.1.14
Base Heater Control
When OAT is connected, Base Heater will be on when unit is in heating and OAT<20C.
When OAT is disconnected, Base Heater will be on when unit is in heating.
11.2
Fan Mode
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusting automatically according to the difference
between actual room temperature and user set point temperature.
11.3
Cool Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be ad8usted automatically according to the calculated
NLOAD.
11.4
Heat Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adng to the calculated
NLOAD.
11.4.1
Temperature Compensation
In wall mounted, ducted, and cassette models, 3 degrees are reduced from room temperature
reading (except when in I-Feel mode), to compensate for temperature difference between high and
low areas in the heated room, and for coil heat radiation on room thermistor.
The temperature compensation can be enabled/disabled by shortening of J2 on the indoor unit
controller.
Model
Wall mounted
Cassette
Ducted
Floor/Ceiling
J2 Shorted
Compensation
Disabled
Compensation Enabled
Compensation Enabled
Compensation
Disabled
J2 Opened
Compensation Enabled
Compensation Disabled
Compensation Disabled
Compensation Enabled
SM PNXDCI 1-A.1 GB
11-4
CONTENTS
CONTROL SYSTEM
11.4.2
Indoor Fan Control in Heat Mode
Indoor fan speed depends on the indoor coil temperature:
ICTST
11.5
ICTVL
ICTL
ICTH
ICTT
Auto Cool/Heat Mode
When in auto cool heat mode unit will automatically select between cool and heat mode according
to the difference between actual room temperature and user set point temperature )ΔT(.
Unit will switch from cool to heat when compressor is off for 3 minutes, and ΔT < -3.
Unit will switch from heat to cool when compressor is off for 5 minutes, and ΔT < -3.
11.6
Dry Mode
As long as room temperature is higher then the set point, indoor fan will work in low speed and
compressor will work between 0 and MaxNLOADIF1C Hz.
When the room temperature is lower than the set point, compressor will be switched OFF and
indoor fan will cycle 3 minutes OFF, 1 minute ON.
11.7
Protections
There are 5 protection codes.
Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased.
HzDown1 (D1) – Compressor frequency is reduced by 2 to 5 Hz per minute.
HzDown2 (D2) – Compressor frequency is reduced by 5 to 10 Hz per minute.
Stop Compressor (SC) – Compressor is stopped.
11.7.1
Indoor Coil Defrost Protection
ICT
ICT < -2
-2 ≤ ICT < 0
0 ≤ ICT < 2
2 ≤ ICT < 4
4 ≤ ICT < 6
6 ≤ ICT < 8
8 ≤ ICT
ICT Trend
Fast
Increasing
SC
D1
SR
SR
Norm
Norm
Normal
Increasing
No change
Decreasing
SC
D1
SR
SR
Norm
Norm
SC
D2
D1
SR
SR
Norm
SC
D2
D2
D1
SR
SR
Fast
Decreasing
SC
D2
D2
D2
D1
SR
11-5
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.7.2
Indoor Coil over Heating Protection
ICT
ICT> 55
53 <ICT ≤ 55
49 < ICT ≤ 53
47 < ICT ≤ 49
45 < ICT ≤ 47
43 < ICT ≤ 45
ICT ≤ 43
11.7.3
ICT Trend
Fast
Decreasing
SC
D1
SR
SR
Norm
Norm
Normal
Decreasing
No Change
Increasing
SC
D1
SR
SR
Norm
Norm
SC
D2
D1
SR
SR
Norm
SC
D2
D2
D1
SR
SR
Fast
Increasing
SC
D2
D2
D2
D1
SR
Compressor over Heating Protection
Compressor temperature can be in one of 5 control zones )4 in protection, and 1 normal(,
according to the following chart.
CTT
Stop-Compresor
CTTOH4
P3
CTTOH3
P2
CTTOH2
P1
CTTOH1
Normal
Control Status
P1
P2
P3
Stop Compressor
11.7.4
Compressor Temperature
Increases
Norm
D1
D2
SC
Else
SR
SR
D1
Compressor over Current Protection
CCR
Stop-Compresor
CCROC4
HzDown2
CCROC3
HzDown1
CCROC2
Stop-Rise
CCROC1
Normal
SM PNXDCI 1-A.1 GB
11-6
CONTENTS
CONTROL SYSTEM
11.7.5
GC 925and
Heat Sink Over Heating Protection (NA for DCI
andGC
35)12 DCI)
HST
HST > 90
85 < HST ≤ 90
82 < HST ≤ 85
80 < HST ≤ 82
78 < HST ≤ 80
HST ≤ 78
11.7.6
HST Trend
Decreasing
SC
D1
SR
SR
Norm
Normal
No Change
SC
D2
D1
SR
Norm
Increasing
SC
D2
D2
D1
SR
Outdoor Coil Deicing Protection
11.7.6.1 Deicing Starting Conditions
Deicing operation will start when either one of the following conditions exist:
Case 1: OCT < OAT – 8 AND TLD > DI
Case 2: OCT < OAT – 12 AND TLD > 30 minutes.
Case 3: OCT is Invalid AND TLD > DI
Case 4: Unit is just switched to STBY AND OCT < OAT - 8
Case 5: NLOAD = 0 AND OCT < OAT -8
OCT – Outdoor Coil Temperature
OAT – Outdoor Air Temperature
TLD – Time from Last Deicing
DI – Deicing Interval (Time Interval Between Two Deicing)
Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and
is 40 minutes in other cases.
Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of
deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be
increased. If deicing time is longer then former deicing time, the deicing interval time will be
decreased.
11-7
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.7.6.2 Deicing Protection Procedure
OCT
12
0
Threshold
COMP
ON
T1
T2
T1
max. 12 minutes
DT
HEAT
RV
COOL
OFAN
T3
T3
ON
OFF
EEVDeicerOpen
EEV
Any
T
36 seconds, T3 = 6 seconds
11.8
Condensate Water Over Flow Protection
Each of the pins P1, P2, P3 can have two options:
1 – When it is shorted with P4
0 – When it is not shorted to P4
11.8.1
3 Levels Logic (used in floor/ceiling models)
P2
0
1
1
0
P3
0
0
1
1
Level
L0
L1
L2&3
L4
SM PNXDCI 1-A.1 GB
11-8
CONTENTS
CONTROL SYSTEM
Water Level
LEVEL4
LEVEL 3
LEVEL1
ON
Pump
OFF
ANY
NLOAD
0
BLINK
OPER LED NORMAL
11.8.2
1 Level Logic (used in all models except for floor/ceiling
models)
P2
Don`t
care
Don`t
care
P3
Level
1
Normal
0
Overflow
Overflow when
unit is ON
Overflow
Water Level
Overflow when
unit is OFF
Normal
ON
OPER
LED
OFF
BLINK
ANY
NLOAD
NLOAD is
forced to 0
0
ON
PUMP
OFF
8 min
11.9
8 min
8 min
Indoor Unit Dry Contact
Indoor unit Dry contact has two alternative functions that are selected by J8.
Function
Contact = Open
Contact = Short
J8 = Open
Presence Detector Connection No Limit
Forced to STBY
J8 = Open
Power Shedding Function
No Limit
Limit NLOAD
11-9
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.10
Operating the Unit from the Mode Button
Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature
according to the following table:
Forced operation Mode
Cooling
Heating
Pre-set Temperature
200C
280C
11.11
On Unit Controls and Indicators
11.11.1
Indoor Unit Controller Controls and Indicators For All Models
Except for Floor/Ceiling model
STAND BY
INDICATOR
OPERATION INDICATOR
TIMER INDICATOR
FILTER INDICATOR
COOLING INDICATOR
HEATING INDICATOR
Mode SWITCH
(COOL/HEAT/OFF)
RESET / FILTER
SWITCH
Lights up when the Air Conditioner is connected to power and ready to
receive the R/C commands
Lights up during operation.
Blinks for 300 msec., to announce that a R/C infrared
signal has
been received and stored.
Blinks continuously during protections (according to the relevant spec
section).
Lights up during Timer and Sleep operation.
Lights up when Air Filter needs to be cleaned.
Lights up when system is switched to Cool Mode by using the Mode
Switch on the unit.
Lights up when system is switched Heat Mode by using the Mode
Switch on the unit.
Every short pressing , the next operation mode is selected, in this order
:
SB → Cool Mode → Heat Mode → SB →
In long pressing system enters diagnostic mode.
For short pressing:
When Filter LED is on - turn off the FILTER INDICATOR after a clean
filter has been reinstalled.
When Filter LED is off able/disable the buzzer announcer, if
selected.
SM PNXDCI 1-A.1 GB
11-10
CONTENTS
CONTROL SYSTEM
11.11.2
Indoor Unit Controls and Indicators for LCD Display
(Low)
STBY
OFF
Cool
SPT(1*)
Heat
SPT(1*)
Auto
SPT(1*)
Fan
SPT(1*)
Dry
SPT(1*)
OFF(2*)
ON(2*)
ON(2*)
ON(2*)
ON(2*)
ON(2*)
OFF(2*)
OFF
OFF(2*)
OFF(2*)
OFF(2*)
OFF(2*)
OFF(2*)
OFF
User
setting
IFAN
speed
User
setting
IFAN
speed
User
setting
IFAN
speed
User
setting
IFAN
speed
User
setting
IFAN
speed
OFF
ON(3*)
ON(3*)
OFF
ON(3*)
ON(3*)
ON(3*)
ON(3*)
OFF
ON(3*)
(Med)
OFF
(High)
OFF
(Turbo)
OFF
(Auto)
Backlight(red)
OFF
Backlight(green) OFF
11-11
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.11.3
Indoor Unit Controller Controls and Indicators for Floor/Ceiling
Model
STANDBY
INDICATOR
Lights up when the Air Conditioner is connected to power and is ready
for operation
OPERATE
INDICATOR (4)
1. Lights up during operation.
2. Blinks for 300 msec., to announce that a R/C infrared
signal
has been received and stored.
3. Blinks continuously during protections (according to the relevant spec
section).
TIMER
INDICATOR
FILTER
INDICATOR
COOLING
INDICATOR
HEATING
INDICATOR
FAN MODE
(4)
INDICATOR
FAN SPEED
INDICATORS
Lights up during Timer and Sleep operation.
TEMP.
SETTING
INDICATORS
FAN SPEED
BUTTON
TEMP.
SETTING UP
BUTTON
TEMP.
SETTING
DOWN BUTTON
MODE
BUTTON
POWER
BUTTON
RESET /
FILTER
BUTTON
11.11.4
1. Lights up when Air Filter needs to be cleaned.
2. Blinks during Water Over Flow in PXD models. (Cf. Sect. 7.3)
Lights up when system is switched to Cool Mode by using the Mode
Switch on the unit.
Lights up when system is switched Heat Mode by using the Mode
Switch on the unit.
Lights up in Fan Mode activated by local switches.
L
-- Lights up when IFAN setting is Low.
M
-- Lights up when IFAN setting is Medium.
H
-- Lights up when IFAN setting is High.
A
-- Lights up when IFAN setting is Auto.
Each one of the seven indicators indicates the following SPT: 18, 20,
22, 24, 26, 28, 30 ]oc[. The odd number temperatures are indicated by
turning on the two adcent indicators.
Press this button to change the speed of the IFAN. Each pressing
change the speed in the sequence of:
..... L → M → H → Auto → L → ...
Pressing this button increases the SPT by 1oC.
Note: The Max SPT is 30oC.
Pressing this button decreases the SPT by 1oC.
Note: The Min SPT is 18oC.
Every short pressing , the next operation mode is selected, in this order
:
SB → Cool Mode → Heat Mode → SB →
In long pressing system enters diagnostic mode.
Toggle the unit between OPER & STBY modes.
For short pressing:
When Filter LED is on - turn off the FILTER INDICATOR after a clean
filter has been reinstalled.
When Filter LED is off able/disable the buzzer announcer, if
selected.
In long pressing system enters set up mode (if in SB).
Outdoor Unit Controller Indicators
Unit has three LED
SB LED is ON when power is ON (230 VAC, even when no communication).
STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions
when either fault or protection occurs.
FAULT LED Blinks according to diagnostics mode definitions when either fault or protection
occurs.
SM PNXDCI 1-A.1 GB
11-12
CONTENTS
CONTROL SYSTEM
11.12
Jumper Setting
11.12.1
Indoor Unit Controller
0 = Open Jumper (disconnect jumper).
1 = Close Jumper (connect jumper).
Self test Jumper – J1
J1
1
0
OPERATION
SELF-TEST
NORMAL
Compensation Jumper – J2
Model
Wall Mounted
Floor/Ceiling
Ducted/cassette
J2 (Default)
0
1
1
Compensation
Activated
Deactivated
Activated
Family selection Jumper – J3, J4 and J5
Family
J5
0
0
0
0
1
1
1
1
Reserved
Reserved
Reserved
Wall Mounted (WNG/FLO)
Floor/Ceiling (PXD)
Reserved
Ducted (LS)
Cassette (K)
IDU Model
J4
0
0
1
1
0
0
1
1
J3
0
1
0
1
0
1
0
1
Jumper Setting
J8
J7
J6
J5
J4
J3
FLO 9
0
0
0
0
1
1
FLO 12
0
1
0
0
1
1
FLO 18
0
0
1
0
0
0
FLO 28
0
0
1
0
0
1
SX 9
0
0
0
1
0
0
SX 12
0
1
0
1
0
0
SX 18
1
0
0
1
0
0
K9
0
0
0
1
1
1
K 12
0
1
0
1
1
1
K 18
1
0
0
1
1
1
LS12
0
1
0
1
1
0
For wall mounted units Jumpers j7, j8 can be configured by service. All other jumpers on
the above table are factory default (cannot be changed by service).
For unit types as Cassettes, floor ceiling, and ducted, jumpers are set by a model plug.
11-13
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
Model selection Jumper – J7, J8
Model
J8
J7
A
0
0
B
0
1
C
1
0
D
1
1
J9- Presence Detector/Power Shedding
OPERATION
Presence Detector
Power Shedding
J9
0
1
Jumper – J10
OPERATION
WNG DCI LCD
LED
11.12.2
J10
0
1
Outdoor Unit Controller
JP9 JUMPER LAYOUT
Reserved (PIN
ODU3 (PIN 7)
9)
GND (PIN 10)
GND (PIN 8)
ODU2 (PIN 5)
ODU1 (PIN 3)
ODU0 (PIN 1)
GND
GND
GND
(PIN 6)
(PIN 4)
(PIN 2)
ODU MODEL SELECTION
ODU3
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ON (PIN7 & PIN8)
ODU2
OFF
OFF
OFF
OFF
ON (PIN5 & PIN6)
ON (PIN5 & PIN6)
ON (PIN5 & PIN6)
ON (PIN5 & PIN6)
OFF
OFF
OFF
OFF
ON (PIN5 & PIN6)
ON (PIN5 & PIN6)
ON (PIN5 & PIN6)
ON (PIN5 & PIN6)
11.13
Test Mode
11.13.1
Entering Test Mode
ODU1
OFF
OFF
ON (PIN3 & PIN4)
ON (PIN3 & PIN4)
OFF
OFF
ON (PIN3 & PIN4)
ON (PIN3 & PIN4)
OFF
OFF
ON (PIN3 & PIN4)
ON (PIN3 & PIN4)
OFF
OFF
ON (PIN3 & PIN4)
ON (PIN3 ? PIN4)
ODU0
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
OFF
ON (PIN1 & PIN2)
ODU Model
Reserved
A (DCI 25)
B (DCI 35)
C (DCI 50)
D
E (Duo)
F
G
H
I
J
K
L
M
N
O
System can enter Test mode in two ways:
Automatically when the following conditions exists for 30 minutes continuously:
Mode = Cool, Set point =16, Room temperature = 27±1, Outdoor temperature = 35±1
Or
Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature = 7±1
Manually when entering diagnostics with the following settings:
Mode = Cool, Set point = 16
Mode = Heat, Set point = 30
SM PNXDCI 1-A.1 GB
11-14
CONTENTS
CONTROL SYSTEM
11.13.2
Unit Operation in Test Mode
In test mode, the unit will operate in fixed settings according to the indoor fan speed setting:
Indoor Fan Speed Setting
Unit Setting
Low
Minimum Capacity Setting
High
Nominal Capacity Setting
Auto
Maximum Capacity Setting
During test mode, protections are disabled, except for stop compressor status.
11.14
SW Parameters
11.14.1
Indoor Units SW Parameters
General Parameters for All Models:
Parameters defining the indoor fan speed as a function of Indoor Coil temperature in
heat mode (ICT):
ICTST Speed ICT to stop indoor fan
ICTVLSpeed
ICT to go down to very low speed
ICTLSpeed
ICT to start in very low speed
ICTHSpeed
ICT to start in increase speed from very low
ICTTSpeed
ICT to enable Turbo fan speed
25
28
30
32
40
Model Depended Parameters:
Wall Mounted Models
DCI 9
DCI 12
NLOAD limits as a function of selected indoor fan speed
MaxNLOADIF1C
40
40
MaxNLOADIF2C
53
53
MaxNLOADIF3C
120
120
MaxNLOADIF4C
127
127
MaxNLOADIF5C
127
127
Indoor Fan speeds
IFVLOWC
700
700
IFLOWC
800
800
IFMEDC
900
950
IFHIGHC
1050
1100
IFTURBOC
1150
1200
IFVLOWH
700
700
IFLOWH
800
850
IFMEDH
950
1000
IFHIGHH
1100
1150
IFTURBOH
1200
1250
Nominal Compressor Frequency
NomLoadC
40
62
NomLoadH
55
67
Cassette Models
Parameter Name
K9
K 12
K 12S
K18
NLOAD limits as a function of selected indoor fan speed
MaxNLOADIF1C
40
40
40
40
MaxNLOADIF2C
53
56
56
60
MaxNLOADIF3C
120
90
90
90
MaxNLOADIF4C
127
90
90
90
MaxNLOADIF5C
127
90
90
90
Nominal Compressor Frequency
NomLoadC
40
60
56
63
Parameter name
NomLoadH
55
69
73
80
11-15
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
11.14.2
Outdoor Units SW Parameters
Parameter Name
DCI 9
DCI 12
DCI 18
DCI 50 DUO
Compressor Parameters
MinFreqC
30
33
20
20
MaxFreqC
64
80
85
97
MinFreqH
30
35
20
26
MaxFreqH
81
93
99
106
Step1Freq
60
60
60
60
Step2Freq
70
70
70
80
Step3Freq
90
90
90
90
Frequency limits as a function of outdoor air temperature
MaxFreqAsOATC
50
50
64
62
MaxFreqAsOAT1H
65
75
85
85
MaxFreqAsOAT2H
60
60
60
60
Compressor Over Heating Protection
CTTOH1
94
94
94
90
CTTOH2
98
98
98
95
CTTOH3
102
102
102
102
CTTOH4
105
105
105
105
Compressor Over Current Protection [A]
CCR01
7.1
7.1
10
10
CCR02
7.5
7.5
10.5
10.5
CCR03
7.9
7.9
10.8
10.8
CCR04
8.3
8.3
11.2
11.2
Outdoor Fan Speed (RPM)
VL
200
200
200
200
OFLOWC
550
550
600
600
OFMEDC
700
700
760
830
OFMAXC
830
830
920
920
OFLOWH
550
550
600
600
OFMEDH
700
700
830
920
OFMAXH
830
830
1000
1000
Outdoor Fan Limit Control
OFLowFreq
45
45
40
40
OFMedFreq
57
57
70
70
SM PNXDCI 1-A.1 GB
11-16
CONTENTS
CONTROL SYSTEM
12.
CONTROL SYSTEM for PNX 18 / 21 / 24
12.1
General Functions and Operating Rules
The DCI software is fully parametric.
All the model dependent parameters are shown in Blue color and with Italic style [parameter].
The parameters values are given in the last section of this control logic chapter of the service
manual.
12.1.1
System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Indoor unit is the system
‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is the
system ‘Slave’ and it must supply the required capacity unless it enters into a protection mode
avoiding it from supplying the requested capacity.
The capacity request is transferred via indoor to outdoor communication, and is represented by
aparameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127, and it
represents the heat or cool load felt by the indoor unit.
12.1.2
Compressor Frequency Control
12.1.2.1 NLOAD setting
The NLOAD setting is done by the indoor unit controller, based on a PI control scheme.
The actual NLOAD to be sent to the outdoor unit controller is based on the preliminary LOADcalculation,
the indoor fan speed, and the power shedding function.
NLOAD limits as a function of indoor fan speed:
Indoor Fan Speed Maximum NLOAD Cooling Maximum NLOAD Heating
Indoor Fan Speed
Low
Medium
High
Turbo
Auto
Maxium NLOAD Cooling
Maxium NLOAD Heating
MaxNLOADIF1C
MaxNLOADIF2C
MaxNLOADIF3C
MaxNLOADIF4C
MaxNLOADIF5C
MaxNLOADIF1H
MaxNLOADIF2H
MaxNLOADIF3H
MaxNLOADIF4H
MaxNLOADIF5H
NLOAD limits as a function of power shedding:
Mode
Cooling
Heating
12.1.3
Power Shedding OFF
No limit
No limit
Power Shedding ON
Nominal Cooling
Nominal heating
Target Frequency Setting
12.1.3.1 Target Frequency Setting for GC 18 / 21 / 24 Z
The compressor target frequency is a function of the NLOAD number sent from the indoor
controller and the outdoor air temperature.
Basic Target Frequency Setting:
NLOAD
127
10<NLOAD<127
10
0
Target Frequency
Maximum Frequency
Interpolated value between minimum and maximum frequency
Minimum frequency
Compressor is stopped
SM PNXDCI 1-A.1 GB
12-1
CONTENTS
CONTROL SYSTEM
Target frequency limits as a function of outdoor air temperature (OAT):
OAT Range
Cooling Mode limits
OAT < 6
Heating Mode limits
No limit
6 ≤ OAT < 15
MaxFreqAsOAT1H
MaxFreqAsOATC
15 ≤ OAT < 28
28≤ OAT
MaxFreqAsOAT2H
No limit
12.1.3.2 Target Frequency Setting for GC 24 / 30
The compressor Target Speed is calculated according to the following formula:
ODUNload T arg et Speed load max MinSpeed , MaxSpeed 127
MiniSpeed, MaxSpeed are defined as following:
When the unit is in the cool mode, MiniSpeedC
= 15Hz, MaxSpeed = 75Hz
When the unit is in the heat mode, MiniSpeedH = 20Hz, MaxSpeed = 95Hz
ODU NLOAD is caculated according to the IDU NLoad:
3 * IDUNLOAD
ODU NLOAD min , 127 ODUCode
OAT
≤-5
≤-5
12.1.4
ODUCodeC
3
3.8
ODUCodeC
3
3
IDUNLOAD
Refer to sect.112.1.2.1
Frequency Changes Control
When the unit is running normally , the compressor frequency change rate is 1 Hz/sec.
12.1.5
Compressor Starting Control
12.1.5.1 Compressor starting control for GC 18 / 21 / 24 Z
Step3
Step2
Step1
1
Minute
1
Minute
Time
Min 10 Minutes
12-2
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
12.1.5.2 Compressor starting control for GC 24 / 30
Step 1
Whenever the compressor starts up, after it has been off for more than 45 minutes, the compressor
frequency cannot go below Step1RPS for 3 continuous minutes (this rule comes to ensure oil return
to the compressor).
Step 2
The compressor speed cannot go above Step2RPS once after each compressor start up for 3
continuous minutes (this rule comes to prevent oil exit from the compressor after its start up).
Step 3
The speed cannot go higher than Step3RPS unless it was operating for more than 1 continuous
minutes between Step3RPS – 5 and Step3RPS .
After passing above Step3RPS, this rule is re-applied when passing below Step3RPS-5.
12.1.6
Minimum On and Off Time
3 minutes
12.1.7
Indoor Fan Control
8 Indoor fan speeds are determined for each model. 4 speeds for cool/dry/fan modes and 4 speeds
for heat mode.
When user sets the indoor fan speed to a fixed speed (Low/ Medium/ High), unit will operate constantly
at set speed.
When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set
according to the cool/heat load.
12.1.7.1 Turbo Speed
The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is
selected and under the following conditions:
Difference between set point and actual room temperature is bigger then 3 degrees.
Room temperature > 22 for cooling, or < 25 for heating.
12.1.8
Outdoor Fan Control
12.1.8.1 Outdoor Fan Control for GC 18 / 21
7 outdoor fan speeds are determined for each model. 3 speeds for cool and dry modes, and 3
speeds for heat mode, and a very low speed.
Outdoor fan speed is a function of compressor frequency and outdoor air temperature (OAT).
4 routines for fan control are determined. The control routine selection depends on operation mode,
compressor speed, outdoor air temperature (OAT) and heat sink temperature (HST).
Routine
Conditions
B
Heating with OAT < 15°C
or
Cooling with OAT > 20°C,
or
Faulty OAT
Cooling with 20°C > OAT > 7°C
C
Cooling with 7°C > OAT
D
Heating with OAT > 15°C
A
SM PNXDCI 1-A.1 GB
12-3
CONTENTS
CONTROL SYSTEM
OFAN Speed
Compressor
Target Frequency
Routin
A
Routin
B
Routin
C
Routin
D
Freq=0
OFF
OFF
OFF
OFF
10 ≤ Freq < OFLowFreq
Low
Low
VL
Low
OFLowFreq ≤ Freq< OFMedFreq
Medium
Low
VL
Low
OFMedFreq≤ Freq
High
Low
Low
Medium
When compressor is switched to OFF and the heat sink temperature is above 55 degrees, the
outdoor fan will remain ON in low speed for up to 3 minutes.
OFAN State
at Cool Mode
A
HST
3 Degrees
Change To Higher
OFAN Cool state (*1)
3 Degrees
B
50
C
7
20
OAT 45
Change To lower
OFAN Cool state
Note: Periorities A>B>C
(*1) If
State C, change to B
If State B, change to A
12.1.8.2 Outdoor Fan Control for GC 24 / 24 Z / 30
OFAN operates between any speed OFMinRPM to OFMaxRPM.
The fan speed is also related to protections and OMT value.
* For DCI 72Z, in heating mode the OFAN speed is related to OCT.
12.1.9
EEV (Electronic Expansion Vavle) Control
12.1.9.1 EEV Control for DCI50/60
EEV opening is defined as EEV = EEVOL + EEVCV
EEVOL is the initial EEV opening as a function of the compressor frequency, operation mode, unit
model and capacity.
EEVCV is a correction value for the EEV opening that is based on the compressor temperature.
During the first 5 minutes of compressor operation EEVCV = 0.
Once the first 5 minutes are over, the correction value is calculated as follow: EEVCV(n) =
EEVCV(n-1) + EEVCTT
EEVCTT is the correction based on the compressor temperature. A target compressor temperature
is set depending on frequency and outdoor air temperature, and the actual compressor temperature
is compared to the target temperature to set the required correction to the EEV opening.
12-4
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
12.1.9.2 EEV Control for GC 24 / 24 Z / 30
The target EEV value is the sum of open loop value (OL) and a result of the accumulative
correction values (CV).
EEV EEVOL EEVCV
The EEV intial value(OL) is defined as follow:
EEVOL= EEVBaseOpenLoop + EEVOpenLoopCpctyCrct + EEVTubeCompnst
Basic EEV open loop
Open Loop correction
EEV tube Length
compensation
Mode
72/80
72/80
72/80
COOL
220
25
0
HEAT
170
30
0
*For DCI72Z
The initial EEVOL is defined in accordance to the compressor frequency
EEVCV is a correction value for the EEV opening that is based on the compressor temperature,
During the first 6 minutes after SB the correction is not calculated. After that the correction value is
updated every 30 seconds.
12.1.10
RV(Reversing Valve) Control
Reversing valve is on in heat mode.
Switching of RV state is done only after compressor is off for over 3 minutes.
12.1.11
Ioniser Control
Ioniser is on when unit is on ,AND indoor fan is on ,AND Ioniser power switch (on Ioniser) is on.
12.1.12
Base Heater Control
The base heater will be working only when RV is “ON” according to the following graph:
Base
Heater
OFF
ON
0
2
OAT
When OAT is faulty the base heater will be “ON” continuously in HEAT mode.
12.2
Fan Mode
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the differencebetween
actual room temperature and user set point temperature.
SM PNXDCI 1-A.1 GB
12-5
CONTENTS
CONTROL SYSTEM
12.3
Cool Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the calculated
NLOAD.
12.4
Heat Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the calculated
NLOAD.
12.4.1
Temperature Compensation
In wall mounted, ducted, and cassette models, 3 degrees are reduced from room temperature
reading (except when in I-Feel mode), to compensate for temperature difference between high and
low areas in the heated room, and for coil heat radiation on room thermistor.
The temperature compensation can be enabled/disabled by shortening of J2 on the indoor unit
Controller
Model
J2 Shorted
J2 Opened
Wall mounted
Cassette
Compensation Disabled
Compensation Enabled
Compensation Enabled
Compensation Disabled
Ducted
Floor/Ceiling
Compensation Enabled
Compensation Disabled
Compensation Disabled
Compensation Enabled
12.4.2
Indoor Fan Control in Heating Mode
Indoor fan speed depends on the indoor coil temperature:
12.5
Auto Cool/Heat Mode
When in auto cool heat mode unit will automatically select between cool and heat mode according
to the difference between actual room temperature and user set point temperature (.T). Unit will
switch from cool to heat when compressor is off for 3 minutes, and .T < -3.
Unit will switch from heat to cool when compressor is off for 5 minutes, and .T < -3.
12-6
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
12.6
Dry Mode
As long as room temperature is higher then the set point, indoor fan will work in low speed and
compressor will work between 0 and MaxNLOADIF1C Hz.
When the room temperature is lower than the set point, compressor will be switched OFF and indoor
fan will cycle 3 minutes OFF, 1 minute ON.
12.7
Protections
There are 5 protection codes.
Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased.
HzDown1 (D1) – Compressor frequency is reduced by 2 to 5 Hz per minute.
HzDown2 (D2) – Compressor frequency is reduced by 5 to 10 Hz per minute.
Stop Compressor (SC) – Compressor is stopped.
12.7.1
Indoor Coil Defrost Protection
ICT Trend
ICT
Fast
Increasing
Increasing
No Change
Decreasing
Fast
ICT< -2
-2 ≤ ICT<0
0 ≤ ICT < 2
2 ≤ ICT< 4
4 ≤ ICT < 6
6 ≤ ICT ≤ 8
ICT> 8
SC
D1
SR
SR
Norm
Norm
SC
D1
SR
SR
Norm
Norm
SC
D2
D1
SR
SR
Norm
Norm
SC
D2
D2
D1
SR
SR
SC
D2
D2
D2
D1
SR
12.7.2
Indoor Coil Overheating Protection
12.7.2.1 Indoor Coil Overheating Protection For DCI 50 / 60 / 72 Z
ICT Trend
ICT
Fast
Decreasing
Decreasing
No Change
Increasing
Fast
Increasing
ICT >62
60 ≤ ICT < 62
55≤ ICT <60
52≤ ICT < 55
48≤ ICT < 52
45≤ ICT ≤ 48
ICT <45
SC
D1
SR
SR
Norm
Norm
SC
D1
SR
SR
Norm
Norm
SC
D2
D1
SR
SR
Norm
Norm
SC
D2
D2
D1
SR
SR
SC
D2
D2
D2
D1
SR
SM PNXDCI 1-A.1 GB
12-7
CONTENTS
CONTROL SYSTEM
12.7.2.2 Indoor Coil Overheating Protection For GC 24 / 30
ICT
ICT Trend
<-2
-2
-1,0,1
2
>2
ICT >62
SC
SC
SC
SC
SC
60 ≤ ICT < 62
D1
D1
D2
D2
D2
58≤ ICT <60
SR
SR
D1
D2
D2
56≤ ICT < 58
SR
SR
SR
D1
D2
54≤ ICT < 56
Norm
Norm
SR
SR
D1
52≤ ICT ≤ 54
Norm
Norm
Norm
SR
SR
ICT <52
12.7.3
Norm
Compressor Overheating Protection
12.7.3.1 Compressor Overheating Protection for GC 18 / 21 / 24 Z
Compressor temperature can be in one of 5 control zones (4 in protection, and 1 normal),according
to the following chart.
CTT
105
102
98
94
Stop-Compressor
P3
P2
P1
Normal
Control Status
Compressor Temperature
Increases
Else
P1
Normal
Stop Rise
P2
HzDown 1
Stop Rise
P3
HzDown 2
HzDown 1
Stop Compressor
Stop Compressor
12-8
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
12.7.3.2 Compressor Overheating Protection for GC 24 / 30
CTT Trend
CTT
Fast
Decreasing
Decreasing
No
Change
Increasing
Fast
Increasing
CTT >105
100≤
CTT <
105
95≤CTT <100
SC
SC
SC
SC
SC
D1
D1
D2
D2
D2
SR
SR
D1
D2
D2
93≤CTT < 100
85≤CTT < 95
SR
SR
SR
D1
D1
90≤CTT ≤ 93
80≤CTT ≤ 85
Norm
Norm
Norm
SR
SR
CTT <90
CTT <80
Cool
Heat
CTT >105
100≤
CTT <
105
98≤CTT <100
12.7.4
Norm
Compressor Over Current Protection Only For GC 18 / 21 / 24 Z
CCR
Stop-Compresor
CCROC4
HzDown2
CCROC3
HzDown1
CCROC2
Stop-Rise
CCROC1
Normal
12.7.5
Heat Sink Overheating Protection
12.7.5.1 Heat Sink Overheating Protection For DCI 50 / 60 / 72 Z
HST Trend
HST
Fast
Decreasing
Decreasing
No Change
Increasing
Fast
Increasing
HST ≥ 90
SC
SC
SC
SC
SC
85 ≤ HST < 90
D1
D1
D2
D2
D2
82 ≤ HST < 85
SR
SR
D1
D2
D2
80≤ HST< 82
SR
SR
SR
D1
D1
78 ≤ HST ≤ 80
Norm
Norm
Norm
SR
SR
HST < 78
Norm
SM PNXDCI 1-A.1 GB
12-9
CONTENTS
CONTROL SYSTEM
12.7.5.2 Heat Sink Overheating Protection For GC 24 / 30
Delta HST
HST
<-2
-2
-1,0,1
2
>2
HST≥ 81
SC
SC
SC
SC
SC
79 ≤ HST < 81
D1
D1
D2
D2
D2
75 ≤ HST < 79
SR
SR
D1
D2
D2
73≤ HST< 75
SR
SR
SR
D1
D1
71 ≤ HST ≤ 73
Norm
Norm
Norm
SR
SR
HST < 71
12.7.6
Norm
System Over Power Protection Only For GC 24 / 30
Delta PWR
Power
< -2000
[-2000,0)
0
(0,2000]
> 2000
PWR ≥ 2900
SC
SC
SC
SC
SC
3300≤PWR < 3500
2750≤PWR < 2900
D1
D1
D2
D2
D2
3100 ≤PWR < 3300
2600≤PWR < 2750
SR
SR
D1
D2
D2
3000≤PWR < 3100
2450≤PWR < 2600
2300 ≤PWR ≤
2450
PWR < 2300
SR
SR
SR
D1
D1
Norm
Norm
Norm
SR
SR
PWR1
PWR ≥ 3500
2950 ≤PWR ≤ 3000
PWR < 2950
PWR2
Norm
There are two sets of OVRPWR values, the selection of the values are set according to the state of
the Power-Shed input.
Power-Shed input open Set values 1
Power-Shed input sort Set values 2
12.7.7
Outdoor Coil Deicing Protection
12.7.7.1 Outdoor coil Deicing Protection For GC 18 / 21 / 24 Z
► Entering Deicing Conditions
Deicing operation will start when either one of the following conditions exist:
Case 1: OCT < OAT – 8 AND TLD > DI
Case 2: OCT < OAT – 12 AND TLD > 30 minutes.
Case 3: OCT is Invalid AND TLD > DI
Case 4: Unit is just switched to STBY AND OCT < OAT – 8
Case 5: NLOAD = 0 AND OCT < OAT -8
Case 6: OCT<-19 AND TLD>60 minutes
All this condition will exist during 10 seconds
OCT – Outdoor Coil Temperature
OAT – Outdoor Air Temperature
TLD – Time from Last Deicing
DI – Deicing Interval (Time Interval Between Two Deicing)
Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and
is 40 minutes in other cases.
Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of deicing
time. If deicing time is shorter then former deicing time, the deicing interval time will be increased. If
deicing time is longer then former deicing time, the deicing interval time will be decreased.
12-10
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
Deicing Operation Procedure
►
OCT
12
0
T h re s h o ld
COMP
ON
T1
T2
DT
m a x. 1 2 m in u te s
D e ic e F re q C h R V
RV
HEAT
COOL
O FAN
T1
T3
T3
ON
OFF
EEV
E E V D e ic e rO p e n
Any
T1=60 secondes;T2=36 secondes;T3=6 secondes
12.7.7.2 Outdoor coil Deicing Protection For GC 24 / 30
►
Entering Deicing Conditions
Deicing operation will start when either one of the following conditions exist:
Case 1: OCT < OAT – 8 AND TLD > DI
Case 2: OCT < OAT – 12 AND TLD > 30 minutes.
Case 3: OCT is Invalid AND TLD > DI
Case 4: Unit is just switched to STBY AND OCT < OAT – 8
Case 5: NLOAD = 0 AND OCT < OAT - 8
Case 6: OAT is invalid AND OCT< 8 AND TLD > DI AND Compressor ON Time > 15 minutes
All this condition will exist during 400 seconds
OCT – Outdoor Coil Temperature
OAT – Outdoor Air Temperature
TLD – Time from Last Deicing
DI – Deicing Interval (Time Interval between Two Deicing)
Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and
is 40 minutes in other cases.
Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of deicing
time. If deicing time is shorter then former deicing time, the deicing interval time will be increased. If
deicing time is longer then former deicing time, the deicing interval time will be decreased.
SM PNXDCI 1-A.1 GB
12-11
CONTENTS
CONTROL SYSTEM
►
Deicing Operation Procedure
OCT
12
0
Threshold
COMP
ON
T1
T2
T1
max. 12 minutes
DT
HEAT
RV
T3
COOL
OFAN
T3
ON
OFF
EEVDeicerOpen
EEV
Any
T1=50 secondes;T2=36 secondes;T3=6 secondes
12.7.8
Condensate Water Over Flow Protection
Each of the pins P1, P2, P3 can have two options:
1 – When it is shorted with P4
0 – When it is not shorted to P4
►
Water Level Protection-1 level
P1
P2
P3
Level
Don’t care
Don’t care
1
Normal
Don’t care
Don’t care
0
Overflow
(*) 1- Pin P1, P2, or P3 is connected to P4.
0- Pin P1, P2 or P3 is not connected to P4.
12-12
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
Overflow when
unit is ON
Overflow
Water Level
Overflow when
unit is OFF
Normal
ON
OPER
LED
OFF
BLINK
ANY
NLOAD
NLOAD is
forced to 0
0
ON
PUMP
OFF
8 min
12.8
8 min
8 min
Indoor Unit Dry Contact
Indoor unit Dry contact has two alternative functions that are selected by J9.
Function
Contact=open
Contact=short
J9=open
Presence Detector
Connection
No limit
Force to STBY
J9=short
Power Shedding Function
No limit
Limit NLOAD
12.9
Operating the Unit from Mode Button
Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set
temperature according to the following table:
Forced operation Mode
Pre-set Temperature
Cooling
20°C
Heating
28°C
SM PNXDCI 1-A.1 GB
12-13
CONTENTS
CONTROL SYSTEM
12.10
On Unit Controls and Indicators
12.10.1
Indoor Unit controller Controls and Indicatiors for All Models
Except for Floor/Ceiling model
During OFF, Fan, Cool, Heat, Dry, and Auto modes (for operation in other modes, see at the
relevant spec paragraph):
STAND BY
INDICATOR
1. Lights up when the Air Conditioner is connected to power
and ready to receive the R/C commands
OPERATION
INDICATOR
1. Lights up during operation.
2. Blinks for 300 msec., to announce that a R/C infrared
signal has been received and stored.
3. Blinks continuously during protections (according to the
relevant spec section).
TIMER INDICATOR
Lights up during Timer and Sleep operation.
FILTER INDICATOR
Lights up when Air Filter needs to be cleaned.
COOLING INDICATOR
Lights up when system is switched to Cool Mode by using the
Mode Switch on the unit.
HEATING INDICATOR
Lights up when system is switched Heat Mode by using the Mode
Switch on the unit.
Mode SWITCH
(COOL/HEAT/OFF)
Every short pressing , the next operation mode is selected, in this
order :
SB → Cool Mode → Heat Mode → SB → …
In long pressing system enters diagnostic mode.
For short pressing:
RESET / FILTER
SWITCH
When Filter LED is on - turn off the FILTER INDICATOR
after a clean filter has been reinstalled.
When Filter LED is off – enable/disable the buzzer
announcer, if selected.
In long pressing system enters set up mode (if in SB).
12.10.2
Outdoor Unit controller Indicatiors
Unit has three LED’s.
SB LED is ON when power is ON (230 VAC, even when no communication).
STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions when
either fault or protection occurs.
FAULT LED Blinks according to diagnostics mode definitions when either fault or protection occurs.
12-14
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
12.11
Test Mode
12.11.1
Entering Test Mode
System can enter Test mode in two ways:
Automatically when the following conditions exists for 30 minutes continuously:
Mode = Cool, Set point = 16, Room temperature = 27(+1/−2), Outdoor temperature = 35(+2/-1)
Or
Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature = 7±(+1/-2)
Manually when entering diagnostics with the following settings:
Mode = Cool, Set point = 16
Mode = Heat, Set point = 30
12.11.2
Unit Operation in Test Mode
In test mode, the unit will operate in fixed settings according to the indoor fan speed setting:
Indoor FAN Speed Setting
Unit Setting
Low
Minimum Capacity Setting
Turbo
Auto
Nominal Capacity Setting
Maximum Capacity Setting
During test mode, protections are disabled, except for stop compressor status.
12.12
SW Parameters
12.12.1
Indoor Units SW Parameters
Model dependent parametes - KN
Cap .Group
NomLoadC
NomLoadH
MaxNLOADIF1C
MaxNLOADIF2C
MaxNLOADIF3C
MaxNLOADIF4C
MaxNLOADIF5C
MinRTC
MaxNLOADRTC
MaxNLOADIF1H
MaxNLOADIF2H
MaxNLOADIF3H
MaxNLOADIF4H
MaxNLOADIF5H
MaxNLOADRTH
MaxRTH
MaxNLOADPSC
MaxNLOADPSH
A
(KN-60)
3
81
77
55
70
127
127
127
20
127
127
127
127
127
127
127
27
81
77
B
(KN-72)
4
61
59
44
50
120
127
127
20
127
127
127
127
127
127
127
27
61
59
C
(KN-80)
4
67
67
85
102
120
127
127
20
127
127
127
127
127
127
127
27
67
67
SM PNXDCI 1-A.1 GB
12-15
CONTENTS
CONTROL SYSTEM
Model dependent parameters - DNG
Unit
Cap .Group
NomLoadC
NomLoadH
ICTSTSpeed
ICTVLSpeed
ICTLSpeed
ICTHSpeed
ICTTSpeed
MaxNLOADIF1C
MaxNLOADIF2C
MaxNLOADIF3C
MaxNLOADIF4C
MaxNLOADIF5C
MinRTC
MaxNLOADRTC
MaxNLOADIF1H
MaxNLOADIF2H
MaxNLOADIF3H
MaxNLOADIF4H
MaxNLOADIF5H
MaxNLOADRTH
MaxRTH
MaxNLOADPSC
MaxNLOADPSH
A
(DNG50)
3
62
74
22
28
30
32
40
50
63
120
127
127
20
127
127
127
127
127
127
127
27
62
74
B
(DNG60)
3
77
80
22
28
30
32
40
50
63
120
127
127
20
127
127
127
127
127
127
127
27
77
80
C
(DNG72)
4
57
55
22
28
30
32
40
63
85
115
127
127
20
127
127
127
127
127
127
127
27
57
55
D
(DNG80)
4
60
63
22
28
30
32
40
78
100
127
127
127
20
127
127
127
127
127
127
127
27
60
63
Model dependent parameters - WNG
Parameter name
(FLO) Wall Mounted Models
25
35
50
60
72
80
NLOAD limits as a function of selected indoor fan speed
MaxNLOADIF1C
40
40
45
50
53
68
MaxNLOADIF2C
53
53
62
85
75
90
MaxNLOADIF3C
120
120
120
120
105
120
MaxNLOADIF4C
127
127
127
127
127
127
MaxNLOADIF5C
127
127
127
127
127
127
Indoor Fan speeds
IFVLOWC
700
700
700
800
850
850
IFLOWC
800
800
900
1000
1000
1000
IFMEDC
900
950
1050
1100
1150
1150
IFHIGHC
1050
1100
1200
1250
1350
1300
IFTURBOC
1150
1200
1250
1300
1400
1350
IFVLOWH
700
700
700
800
900
900
IFLOWH
800
850
900
950
1050
1050
IFMEDH
950
1000
1100
1150
1200
1200
IFHIGHH
1100
1150
1250
1250
1350
1300
IFTURBOH
1200
1250
1300
1300
1400
1350
12-16
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
Model dependent parameters - PXD
A
(PXD50)
B
(PXD60)
C
(PXD72)
D
(PXD80)
Cap .Group
3
3
NomLoadC
68
80
NomLoadH
77
82
MaxNLOADIF1C
40
50
MaxNLOADIF2C
60
85
MaxNLOADIF3C
90
127
MaxNLOADIF4C
90
127
MaxNLOADIF5C
90
127
MinRTC
20
20
MaxNLOADRTC
127
127
MaxNLOADIF1H
127
127
MaxNLOADIF2H
127
127
MaxNLOADIF3H
127
127
MaxNLOADIF4H
127
127
MaxNLOADIF5H
127
127
MaxNLOADRTH
127
127
MaxRTH
27
27
MaxNLOADPSC
68
80
MaxNLOADPSH
77
82
4
60
60
127
127
127
127
127
20
127
127
127
127
127
127
127
27
60
60
4
63
67
127
127
127
127
127
20
127
127
127
127
127
127
127
27
63
67
Unit
SM PNXDCI 1-A.1 GB
12-17
CONTENTS
CONTROL SYSTEM
12.12.2
Outdoor Units SW Parameters:
Model dependent parameters for GC 18 / 21
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Name
MinFreqC
MaxFreqC
MinFreqH
MaxFreqH
NormAccel
NormDecel
Step1Freq
Step2Freq
Step3Freq
OFVL
OFLOWC
OFMEDC
OFMAXC
OFLOWH
OFMEDH
OFMAXH
OFANTESTMODEC
OFANTESTMODEH
OFDelTestMode
CTTOH1
CTTOH2
CTTOH3
CTTOH4
CCROC1
CCROC2
CCROC3
CCROC4
DEICT1
DEICT2
DEICT3
ProtFreqLimit
EEVDecierOpen
OptimDeicFreq
EEVMinOperOpenC
EEVMaxOperOpenC
EEVMinOperOpenH
EEVMaxOperOpenH
EEVNormRate
EEVHighRate
EEVMaxOpen
OFLowFreqC
OFMedFreqC
OFLowFreqH
OFMedFreqH
HeaterDisableFlag
DeiceFreqChRV
OATRefC
SUCT Enable
HST Enable
OAT Enable
OATRefH
MinTargCTTC
MaxTargCTTC
MinTargCTTH
MaxTargCTTH
DST
DSTF
OATLimitC
OATLimit1H
OATLimit2H
MaxFreqAsOATC
MaxFreqAsOAT1H
MaxFreqAsOAT2H
Single GC 18
Single GC 21
20
85
20
95
1
1
60
70
90
20
60
76
92
60
83
100
92
100
28
94
98
102
105
10
10.5
10.8
11.2
60
36
6
60
100
90
50
380
50
380
33
12
500
40
70
40
86
0
0
35
0
1
1
7
30
95
40
95
8
12
28
6
15
64
85
60
20
95
26
94
1
1
60
70
90
20
55
70
79
55
70
79
83
83
28
94
98
102
105
11.4
11.8
12.2
12.6
60
36
6
60
180
90
80
380
60
300
33
12
500
35
55
40
60
0
0
35
0
1
1
7
30
90
45
90
8
12
28
6
15
85
80
60
12-18
SM PNXDCI 1-A.1 GB
CONTENTS
CONTROL SYSTEM
Model dependent parameters for GC 24 / 30
Compressor Parameters
Value
Model dependent parameters for GC 24 Z
No.
Name
SingleDCI-72 Z
MinOFFTime
3
MinOnTime
3
1
MinFreqC
15
MaxCTT1
90
2
MaxFreqC
70
MaxCTT2
90
3
MinFreqH
15
MinSpeedAsCTT1
26
4
MaxFreqH
90
MinSpeedAsCTT2
26
MaxSpeedC
75
MaxSpeedH
95
Step1RPS
7
Step1Freq
35
8
Step2Freq
55
9
Step3Freq
90
10
OFMinRPM
8
40
11
OFMaxRPM
90
Step2RPS
60
12
NightRPM
65
Step3RPS
75
13
OFNNoiseMaxRPM
78
NormAcc (sec/RPS)
1
14
CTTOH1
90
NormDec (sec/RPS)
1
15
CTTOH2
95
12
16
CTTOH3
100
Down1(Sec/RPS)
17
CTTOH4
105
Down2 (Sec/RPS)
7
18
CCROC1
12.5
0.2
19
CCROC2
13.3
0.5
20
CCROC3
14.1
21
CCROC4
14.9
22
ProtFreqLimit
DeiceAcc (Sec/RPS)
DeiceDec (Sec/RPS)
EEV Parameters
Value
60
23
EEVMinOperOpenC
50
NormEEVRate
30
24
EEVMaxOperOpenC
480
EEVCompOFFOpen
200
25
EEVMinOperOpenH
50
EEVCompOFFTime
60
26
EEVMaxOperOpenH
480
EEVMaxOpen
500
27
HeaterDisableFlag
28
HST Enable
1
EEVMinOperOpenC
60
29
OATLimitC
24
EEVMaxOperOpenC
500
30
OATLimit1H
6
EEVMinOperOpenH
70
31
OATLimit2H
15
500
32
MaxFreqAsOATC
60
EEVMaxOperOpenH
33
MaxFreqAsOAT1H
85
MaxFreqAsOAT2H
75
0
EEVMinOperOpenHInIDU
60
34
EEVMaxOperOpenHInIDU
140
35
NormAccel
1
EEVIDUOFFOpen
130
36
NormDecel
1
EEVMoveSteps
20
EEVTConstC
30
EEVTConstH
30
BlncTimTrnsStC
1
BlncTimStdyStC
1
BlncTimTrnsStH
1
BlncTimStdyStH
1
CompOffTimToTrnsSt
20
SM PNXDCI 1-A.1 GB
12-19
CONTENTS
TROUBLESHOOTING
13.
TROUBLESHOOTING
13.1
Troubleshooting for GC 9 / 12 / 18 / 21 / 24 Z DCI
WARNING!!!
When Power Up – the whole outdoor unit controller, including the wiring, is under HIGH
VOLTAGE!!!
Never open the Outdoor unit before turning off the Power!!!
When turned off, the system is still charged (400V)!!!
It takes about 3 Min. to discharge the system.
Touching the controller before discharging may cause an electrical shock!!!
13.1.1
No
Single Split System failures and Corrective Actions
Symptom
Probable Cause
Corrective Action
Power supply indicator
(Red LED) does not light
up.
No power supply
Check power supply. If power
supply is OK, check display and
display wiring. if OK, replace
controller.
2
Unit does not respond to
remote control message
Remote control message
not reached the indoor
unit
Check remote control batteries,
if batteries are OK, check display
and display wiring, if OK, replace
display PCB.
If still not OK replace controller.
3
Unit responds to remote
control message but
Operate indicator (Green
LED) does not light up
Problem with display
PCB
Replace display PCB.
If still not OK replace controller.
Unit in heat mode and
coil is still not warm.
Change to cool mode and check.
Problem with PCB or
capacitor
Change to high speed and Check
power supply to motor is higher
than 130VAC (for triack controlled
motor) or higher than 220VAC for
fixed speed motors, if OK replace
capacitor, if not OK replace
controller.
PCB problem
Replace controller
Electronics control
problem or protection
Perform diagnostics and follow
the actions described.
Electronic control or
power supply problem
Perform diagnostics and follow
the actions described.
1
4
5
6
Indoor fan does not start
(louvers are opened and
Green LED does light up)
Indoor fan works when
unit is OFF, and indoor
fan speed is not changed
by remote control
command.
Compressor does not
start
7
Compressor stops during
operation and Green LED
remains on
8
Compressor is on but
Problem with outdoor
outdoor fan does not work electronics or outdoor fan
SM PNXDCI 1-A.1 GB
Check outdoor fan motor
according to the procedure below,
if not OK replace controller.
13-1
CONTENTS
TROUBLESHOOTING
No
Symptom
9
Unit works in wrong mode
(cool instead of heat or
heat instead of cool)
Electronics or power
connection to RV
Check RV power connections, if
OK,
check RV operation with direct
230VAC power supply, if OK,
replace outdoor controller.
10
All components are
operating properly but no
cooling or no heating
Refrigerant leak
Check refrigeration system.
11
Compressor is over
heated and unit does not
generate capacity
EEV problem
Check EEV.
12
Units goes into
protections and
compressor is stopped
with no clear reason
Control problem or
refrigeration system
problem
Perform diagnostics , and follow
the actions described.
13
Compressor motor is
generating noise and no
suction occurs
Phase order to
compressor is wrong
Check compressor phase order.
14
Water leakage from
indoor unit
Indoor unit drainage tube
is blocked
Check and open drainage tube.
15
Freezing of outdoor unit
in heat mode and outdoor
unit base is blocked with
ice
16
Unit operates with wrong
fan speeds or wrong
frequency
13.1.2
Probable Cause
Corrective Action
Connect base heater.
Wrong jumper settings
Perform diagnostics, and check
if units is operating by EEPROM
parameters.
Checking the refrigeration system
Checking system pressures and other thermodynamic measures should be done when system is in
Test Mode (in Test mode, system operates in fixed settings). The performance curves given in this
manual are given for unit performance in test mode when high indoor fan speed is selected.
Entering test mode:
Set unit to Cool/16 degrees/High indoor fan speed, or Heat/30 degrees/High indoor fan speed, and
enter diagnostics.
SM PNXDCI 1-A.1 GB
13-2
CONTENTS
TROUBLESHOOTING
13.1.3
Judgment by Indoor/Outdoor Unit Diagnostics
Enter diagnostics mode - press for five seconds Mode button in any operation mode. Acknowledgment
is by 3 short beeps and lights of COOL and HEAT LED’s. Then, every short pressing of Mode button
will scroll between Indoor and Outdoor unit diagnostic modes by the acknowledgment of 3 short
beeps and lighting of COOL and HEAT LED’s.
During the Outdoor unit diagnostics all four Indoor LED’s (STBY, Operate, Filter and Timer) are
blinking. When Indoor diagnostics is displayed, all four LED’s (STBY, Operate, Filter and Timer) are
ON.
When system enters diagnostics mode, only one fault code is shown. Order of priority is from the
lower to the higher number. Diagnostics is continuously ON as long as power is ON. The current
system operation mode will not be changed.
If no fault occurred in the system, no fault code will be displayed during normal operation mode. The
last fault code will be displayed even if the system has recovered from that fault. The last fault will be
deleted from the EEPROM after the system has exit diagnostics mode.
In diagnostics mode, system fault / status will be indicated by blinking of Heat & Cool LEDs.
The coding method will be as follows:
Heat LED will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Cool LED
will blink during the same 5 seconds according to the following Indoor / Outdoor unit tables:
Note: 0 – OFF, 1-ON
13.1.4
No
1
2
3
4
5
7
8
9
10
11
…
17
18
19
20
21
22
24
25
26
27
28
29
30
31
Indoor Unit Diagnostics
Problem
RT-1 is disconnected
RT-1 is shorted
RT-2 is disconnected
RT-2 is shorted
Reserved
Communication mismatch
No Communication
No Encoder
Reserved
Outdoor Unit Fault
Reserved
Defrost protection
Deicing Protection
Outdoor Unit Protection
Indoor Coil HP Protection
Overflow Protection
Reserved
EEPROM Not Updated
Bad EEPROM
Bad Communication
Using EEPROM data
Model A
Model B
Model C
Model D
5
0
0
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
1
1
1
1
3
0
0
0
1
1
1
0
0
0
0
2
0
1
1
0
0
1
0
0
1
1
1
1
0
1
0
1
1
0
1
0
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
0
1
1
0
0
1
0
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
SM PNXDCI 1-A.1 GB
13-3
CONTENTS
TROUBLESHOOTING
13.1.4.1
No.
Indoor Unit Diagnostics and Corrective Actions
Fault
Probable Cause
Corrective Action
1
Sensor failures of
all types
Check sensor connections or
replace sensor
2
Communication
mismatch
Indoor and Outdoor
controllers are with
different versions
Replace Indoor controller
3
No Communication
Communication or
grounding wiring is not
good.
Check Indoor to Outdoor
wiring and grounding
4
No Encoder
Check motor wiring, if ok,
Indoor electronics or motor replace motor, if still not ok,
replace Indoor controller.
5
Outdoor Unit Fault
Outdoor controller problem
Switch to Outdoor
diagnostics.
6
EEPROM Not
Updated
System is using ROM
parameters and not
EEPROM parameters
No action, unless special
parameters are required for
unit operation.
No action, unless special
parameters are required for
unit operation.
7
Bad EEPROM
8
Bad
Communication
Communication quality is
low reliability
9
Using EEPROM
data
No problem. System is
using EEPRRRROM
parameters
Check Indoor to Outdoor
wiring and grounding
-If the voltage is low repair
power supply.
10
11
12
13
The power supply
indicator (red led)
doesn’t light up.
TThe operating
indicator (green
led) does not light
up
The operating
indicator (green
led) does not light
up when starting
from unit..
The indoor fan
does not function
correctly.
There is no correct voltage
between the line and
neutral terminals on main
P.C.B.
-If there is no voltage repair
general wiring.
-If there is correct voltage
replace main or display
P.C.B’S
The remote control
batteries are discharged
-Replace batteries of the
remote control
Check main P.C.B and
display P.C.B.
-Replace P.C.B if necessary.
Check the voltage
between indoor fan
terminals on the main
P.C.B
- If there is voltage replace
capacitor or motor.
SM PNXDCI 1-A.1 GB
13-4
CONTENTS
TROUBLESHOOTING
No.
Fault
Probable Cause
Check the voltage
between indoor fan
terminals on the main
P.C.B.
14
The outdoor fan
does not function
correctly.
There is voltage between
outdoor fan terminals on
the outdoor unit.
There is no voltage
between outdoor fan
terminals on the outdoor
unit.
15
The compressor
does not start up.
16
The refrigeration
system does not
function correctly.
17
No cooling or
heating only indoor
fan works.
18
Only indoor fan
and compressor
working.
19
Only indoor fan
working.
Check voltage on
compressor terminals on
the outdoor unit. (with
ampmeter)
Check if there is correct
voltage between
compressor terminals on
the outdoor unit.
Corrective Action
- If there is no voltage
replace main P.C.B
- Replace capacitor or motor.
- Check and repair electrical
wiring between indoor and
outdoor units.
-If no voltage replace main
P.C.B.
- If low voltage repair power
supply.
-If the voltage corrrect
replace capacitor or
compressor.
-If there is no voltage repair
electrical wiring between
indoor and outdoor units.
Check for leaks or
- Repair refrigeration system
restrictions, with
and charge refrigerant if
ampmeter, pressure guage
necessary.
or surface thermometer.
Outdoor fan motor faulty
or other fault caused,
compresssor overload
protection cut out.
Outdoor fan blocked.
-Replace P.C.B.
- Outdoor fan blocked
remove obstructions.
- Remove obstructions.
-Run capacitor of outdoor
fan motor faulty.
- Replace capacitor.
-Windings of outdoor fan
are shorted.
-Replace motor.
SM PNXDCI 1-A.1 GB
13-5
CONTENTS
TROUBLESHOOTING
No.
20
21
Fault
No cooling or
heating takes
place, indoor
and outdoor fans
working.
No air supply
at indoor unit,
compressor
operates.
Probable Cause
Corrective Action
- Overload safety device
on compressor is cut
out (low voltage or high
temperature)
- Check for proper voltage,
switch off power and try
again after one hour.
- Compressor run
capacitor faulty.
- Replace compressor
capacitor.
- Compressor windings
are shorted.
- Replace compressor.
-Indoor fan motor is
blocked or turns slowly.
-indoor fan run capacitor
faulty.
- motor windings are
shorted.
- Check voltage,repair wiring
if necessary.
-Check fan wheel if it is
tight enough on motor
shaft,tighten if necessary.
-Replace indoor fan motor.
22
Partial, limited air
supply at indoor
indoor unit.
Lack of refrigerant
(will accompanied by
-Charge the unit after
whisteling noise) cause ice
localizing leak.
formation on indoor unit
coil in cooling mode.
23
Water accumulates
and overflow from
indoor unit section.
Drain tube or spout of
drain pan clogged.
24
Water dripping
from outdoor unit
base. (in heating
mode)
25
Freeze-up of
outdoor coil in
heating mode, poor
heating effect in
room, indoor fan
operates.
-Disasemble plastic drain
tube from spout of indoor unit
drain pan.
Water drain outlet is
clogged.
-Open outdoor unit cover
clean out water outlet ,clean
the base inside througly.
-Faulty outdoor thermistor.
-Replace thermistor.
-Faulty control cable.
- Repair control cable.
- Outdoor temperature is
too low (below -2°C)
- Shut unit off, outdoor temp.
is below design conditions
and cannot function properly.
-Outdoor unit air outlet is
blocked.
-Remove obstructions.
SM PNXDCI 1-A.1 GB
13-6
CONTENTS
TROUBLESHOOTING
13.1.5
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
Outdoor Unit Diagnosits
Problem
OCT is disconnected
OCT is shorted
CTT is disconnected
CTT is shorted
HST is disconnected (when enabled)
HST is shorted (when enabled)
OAT is disconnected (when enabled)
OAT is shorted (when enabled)
TSUC is disconnected (when enabled)
TSUC is shorted (when enabled)
IPM Fault
Bad EEPROM
DC under voltage
DC over voltage
AC under voltage
Indoor / Outdoor unit Communication mismatch
No Communication
Reserved
Heat sink Over Heating
Deicing
Compressor Over Heating
Compressor Over Current
No OFAN Feedback
OFAN locked
Compressor Lock
Bad Communication
13.1.5.1
5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
4
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
3
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
1
1
0
0
0
0
2
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
0
0
1
1
0
0
1
1
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
0
1
0
1
0
1
0
1
Outdoor Unit Diagnostics and Corrective Actions
No
Fault
1
Sensors failures of all
types
2
IPM Fault
3
Bad EEPROM
4
DC under/over Voltage
5
AC under Voltage
6
Indoor / Outdoor unit
Communication mismatch
7
No Communication
8
Compressor Lock
9
Bad Communication
Probable Cause
Electronics HW problem
Electronics HW problem
Indoor and Outdoor
controllers are with
different versions
Communication or
grounding wiring is not
good.
Communication quality is
low reliability
SM PNXDCI 1-A.1 GB
Corrective Action
Check sensors connections or replace sensors.
Check all wiring and
jumper settings, if OK,
replace electronics.
No action, unless special
parameters are required
for unit operation.
Check outdoor unit power supply voltage
Check outdoor unit power supply voltage
Replace Indoor controller
Check Indoor to Outdoor
wiring and grounding
Switch unit to STBY and
restart
Check Indoor to Outdoor
wiring and grounding
13-7
CONTENTS
TROUBLESHOOTING
13.1.6
Judgment by MegaTool
MegaTool is a special tool to monitor the system states.
Using MegaTool requires:
A computer with RS232C port.
A connection wire for MegaTool.
A special MegaTool software.
Use MegaTool according to following procedure:
Setup MegaTool software: copy the software to the computer.
Connect RS232C port in computer with MegaTool port in Indoor/Outdoor unit controller by the
connection wire.
Run the software and choose the COM port, you can monitor the A/C system state
In monitor tab
13.1.7
13.1.7.1
Simple procedures for checking the Main Parts
Checking Mains Voltage.
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this range,
abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and look
for broken or loosed cable lugs or wiring mistake(s).
13.1.7.2
Checking Power Input.
If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor unit.
If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse and power
up again.
Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit.
13.1.7.3
Checking the Outdoor Fan Motor.
Enter Test Mode (where the OFAN speed is high)
Check the voltage between lead wires according to the normal value as following:
Between red wire and black wire: 310VDC +/- 20V
Between orange wire and black wire: 15VDC +/- 1V
Between yellow wire and black wire: 2-6VDC
13.1.7.4
Checking the Compressor.
The compressor is brushless permanence magnetic DC motor. Three coil resistance is same. Check
the resistance between three poles. The normal value should be below 0.5 ohm (TBD).
13.1.7.5
Checking the Reverse Valve (RV).
Running in heating mode, check the voltage between two pins of reverse valve connector, normal
voltage is 220VAC.
13.1.7.6
Checking the electrical expansion valve (EEV).
The EEV has two parts, drive part and valve. The drive part is a step motor; it is ringed on the valve.
Check the drive voltage (12VDC). When Outdoor unit is power on, EEV shall run and have click and
vibration.
SM PNXDCI 1-A.1 GB
13-8
CONTENTS
TROUBLESHOOTING
13.1.8
13.1.8.1
Precaution, Advise and Notice Items
High voltage in Outdoor unit controller.
Whole controller, including the wires that are connected to the Outdoor unit controller may have
the potential hazard voltage when power is on. Touching the Outdoor unit controller may cause an
electrical shock.
Advise: Don’t touch the naked lead wire and don’t insert finger, conductor or anything else into the
controller when power is on.
13.1.9
Charged Capacitors
Three large-capacity electrolytic capacitors are used in the Outdoor unit controller. Therefore, charging
voltage (380VDC) remains after power down. Discharging takes about four minutes after power is
off. Touching the Outdoor unit controller before discharging may cause an electrical shock.
13.1.10
Additional advises
When disassemble the controller or the front panel, turn off the power supply.
When connecting or disconnecting the connectors on the PCB, hold the whole housing, don’t pull
the wire.
There are sharp fringes and sting on shell. Use gloves when disassemble the A/C units.
SM PNXDCI 1-A.1 GB
13-9
CONTENTS
TROUBLESHOOTING
13.2
Troubleshooting for GC 24 / 30 DCI
WARNING!!!
When Power Up – the whole outdoor unit controller, including the wiring, is under
HIGH VOLTAGE!!!
Never open the Outdoor unit before turning off the Power!!!
When turned off, the system is still charged (400V)!!!
It takes about 1 Min. to discharge the system.
Touching the controller before discharging may cause an electrical shock!!!
13.2.1
No
General System Failures and Corrective Actions
Symptom
Probable Cause
Corrective Action
No power supply
Check power supply. If OK,
check display and display
wiring. if OK, replace
controller
2
Indoor unit does not respond to
remote control message
Remote control
message not reached
the indoor unit
Check remote control
batteries, if OK, check
display and display wiring,
if OK, replace display
PCB. If still not OK replace
controller
3
Indoor unit responds to remote
control message but Operate
indicator (Green LED) does not
light up
Problem with display
PCB
Replace display PCB.
If still not OK replace
controller
Unit in heat mode and
coil is still not warm
Change to cool mode
Outdoor unit is in
opposite mode
Change operation mode
Problem with controller
or capacitor
Change to high speed
and Check power supply
to motor is higher than
130VAC (for triack
controlled motor) or higher
than 220VAC for fixed
speed motors, if OK replace
capacitor, if not OK replace
controller
5
Indoor fan works when unit is
OFF, and indoor fan speed is
not changed by remote control
command.
Controller problem
Replace controller
6
Water leakage from indoor unit
Indoor unit drainage
tube is blocked
Check and open drainage
tube
1
4
Indoor unit power supply indicator
(Red LED) does not light up.
Indoor fan does not start (louvers
are opened and Green LED is
ON)
SM PNXDCI 1-A.1 GB
13-10
CONTENTS
TROUBLESHOOTING
No
7
8
Symptom
Outdoor unit display board and
leds are off
Compressor operates but no
capacity
Probable Cause
No power supply
Check the connections
and the wiring on the main
terminal - Repair if needed.
PFC Chock coil
Check the PFC Chock coil
Burnt fuse
Check 20A fuse on the Filter
EEV problem
Check EEV
Refrigerant leakage
Check refrigeration system
Indoor coil block
Outdoor coil block
EEV problem
Refrigerant leakage
9
Compressor is over heated and
unit does not generate capacity
Corrective Action
Indoor coil block
Clean filters and/or remove
block
Remove block and/or avoid
air by-pass
Check EEV
Check refrigeration system)
Clean filters and/or remove
block
Outdoor coil block
Remove block and/or avoid
air by-pass
Electronic control
Check diagnostics
Refrigerant leakage
Check refrigeration system
Communication
problems
Electronics control
problem or protection
Check diagnostics
10
Compressor stops during
operation
11
Unit is not operating
12
Compressor does not start
13
Unit works in wrong mode (cool
instead of heat or heat instead of
cool)
Electronics or RV
problem
Check RV
14
All components are operating
properly but no cooling or no
heating
Refrigerant leak
Check refrigeration system
15
Compressor motor is generating
noise and no suction occurs
Phase order to
compressor is wrong
Check compressor phase
order
16
Freezing of outdoor unit in heat
mode and outdoor unit base is
blocked with ice
17
The unit stop suddenly during
operation
18
Indoor unit(s) Indicator(s) leds
may flicker
Connect base heater
EMC interference to the
A/C unit
SM PNXDCI 1-A.1 GB
Check for EMC problems
13-11
CONTENTS
TROUBLESHOOTING
No
Symptom
Probable Cause
21
Other home appliances operation
is faulty such as noise appears
EMC interference by
in the television picture, or the
the A/C unit
picture is distorted or static occurs
in the radio sound
22
All others
13.2.2
Specific problems of
indoor or outdoor units
Corrective Action
Check for EMC problems
Check diagnostics
Checking the refrigeration system
Checking system pressures and other thermodynamic measures should be done when system is
in technician Mode where the system operates as in fixed settings. The performance curves given
in this manual are given for unit performance in Technician mode when high indoor fan speed is
selected.
13.2.3
13.2.3.1
Diagnostics
Outdoor unit diagnostics
If any fault exists in the system, it will be shown according to tIf no fault exists in the system, no
fault code will be displayed during normal operation mode, and the status led will be on while the
compressor is enable.he following coding method.
Two LEDs display the system diagnostics on real time as follows:
STATUS LED is blinking 5 times in 5 seconds, and shut off for the next 5 seconds.
FAULT LED will blink during the same 5 seconds according to the following table:
SM PNXDCI 1-A.1 GB
13-12
CONTENTS
TROUBLESHOOTING
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Problem
OCT bad
CTT bad
HST bad
OAT bad
OMT bad
RGT bad
OFAN/Compressor Feedback Loss
OFAN- IPM fault
OFAN Lock
OFAN- Vospd exceeded
Compressor- IPM Fault
Compressor Lock
Compressor- Vospd exceeded
Compressor- Foldback
DC under voltage
DC over voltage
AC under voltage
No communication A
reserved
reserved
reserved
Compressor- Ilegal Speed
System Configuration Changed
System Configuration Problem
Heat sink Over Heating Fault/Protection
Deicing Protection
Compressor Over Heating Protection
System over power Protection
Bad EEPROM
Not Configured
Bad Communication
5
4
3
2
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
Notes:
1 - ON, 0 - OFF
Whenever this table is updated, the installation test procedure, and the alarm output function should
be updated.
Only one code is shown.
Order of priority is 1-32. Diagnostics is continuously ON as long as power is on.
Heat Sink Over Heating Protection, Compressor Over Heating Protection, and System Over Power
Protection are declared only whenever in ‘Stop-Compressor’ status.
All faults, except the thermistor faults, will remain at least 10 seconds. This rule comes to serve the
monitoring utilities, in a case the fault is released quickly it will be still shown under the monitoring
utilities.
Thermistor faults are reported only when they are enabled.
When the outdoor unit is in fault (not protection), an in-fault signal is sent to the indoor. When all the
outdoor unit faults are cleared, ‘no-fault’ signal is sent to the indoor.
SM PNXDCI 1-A.1 GB
13-13
CONTENTS
TROUBLESHOOTING
13.2.3.2
Outdoor fault corrective actions
No
Fault Name
1
OCT bad
2
CTT bad
3
HST bad
4
OAT bad
5
TSUC bad
6
RGT bad
7
OFAN/Compressor
Feedback Loss
Probable Cause
Corrective Action
Thermistor not connected or
damaged
Check Thermistor
OFAN halls or wires bad.
Compressor wire cable bad or
IPM bad or compressor bad
Check OFAN motor and
compressor
8
OFAN - IPM fault
Over current / Over temperature
of OFAN IPM
Check no obstruction to
controller air opening
Check OFAN motor
Check motor type matches
motor jumpers in controller
9
OFAN Lock
Fan does not rotate
Check OFAN motor
Check motor type matches
motor jumpers in controller
Make necessary arrengments
in unit installation location to
avoid back wind
Avoid EMC problems
10
OFAN- Vospd
exceeded
Exceeds speed high limit
11
Compressor- IPM
Fault
Over current / Over temperature
of compressor IPM
12
Compressor Lock
Compressor does not rotate
13
Compressor- Vospd
exceeded
Exceeds speed limit
Try again and replace controller
if still have the problem
14
CompressorFoldback
High pressure / Current reduces
compressor speed
Check Compressor
15
DC under voltage
DC voltage is lower than limit
Replace controller
DC voltage exceeds its high
limit
Check if input voltage higher
than limit (270VAC), if not
and the problem presist,
replace controller. If voltage is
high, shut off the power and
recommend the customer to fix
the power supply
AC input voltage is lower than
limit
Check if input voltage lower
than limit (170VAC), if not and
the problem presist, replace
controller. If voltage is low,
recommend the customer to fix
the power supply
16
17
DC over voltage
AC under voltage
Check no obstruction to
controller air opening
Check Compressor
Check Compressor
SM PNXDCI 1-A.1 GB
13-14
CONTENTS
TROUBLESHOOTING
No
Fault Name
Probable Cause
Corrective Action
18
No communication A
No signals in line A
Check communication
19
Compressor- Ilegal
Speed
Exceeds speed low limit
See # 13
20
System Configuration
Changed
Communication lines changed
from last operation
No problem just an
announcement
21
System Configuration
Problem
Miss-match between the IDUs
connected to port A,B,C or D,
or the total capacity code of
IDUs is higher than the ODU
maximum capacity code
Change configuration if
needed.
22
Heat sink Over
Heating Fault/
Protection
Compressor stopped due to
heatsink protection
Check that the airflow around
the ODU is free and the fan is
running free. Check fan motor
(0)
23
Deicing Protection
During deicing procedure
No action required
24
Compressor Over
Heating Protection
Compressor stopped due to
over heat protection
Check if gas is missing in the
system
25
System over power
Protection
Compressor stopped due to
over power protection
No action required
26
Bad EEPROM
EEPROM not operating
Power reset. (Replace
Controller just in case you need
EEPROM).
27
Not Configured
Cannot start the control
Power reset. Replace
Controller if didn’t help
28
Bad Communication
Bad communication lines
See # 18-21
SM PNXDCI 1-A.1 GB
13-15
CONTENTS
TROUBLESHOOTING
13.2.4
Fault Code for Indoor unit
Pressing Mode button for long will activate diagnostic mode by the acknowledgment of 3 short beeps
and lighting of COOL and HEAT LED’s.
Entering diagnostics in STBY mode allows only viewing of status (fault-display).
In diagnostic mode, system problems / information will be indicated by blinking of Heat & Cool
LED’s.
The coding method will be as follows:
Heat led will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Cool Led will
blink during the same 5 seconds according to the following table:
No
Fault Name
5
4
3
2
1
1
RT-1 is disconnected
0
0
0
0
1
2
RT-1 is shorted
0
0
0
1
0
3
RT-2 is disconnected
0
0
0
1
1
4
RT-2 is shorted
0
0
1
0
0
…
Reserved
0
0
1
0
1
7
Communication mismatch
0
0
1
1
1
8
No Communication
0
1
0
0
0
9
No Encoder
0
1
0
0
1
10
Reserved
0
1
0
1
0
11
Outdoor Unit Fault
0
1
0
1
1
…
Reserved
17
Defrost protection
1
0
0
0
1
18
Deicing Protection
1
0
0
1
0
19
Outdoor Unit Protection
1
0
0
1
1
20
Indoor Coil HP Protection
1
0
1
0
0
21
Overflow Protection
1
0
1
0
1
…
Reserved
24
EEPROM Not Updated
1
1
0
0
0
25
Bad EEPROM
1
1
0
0
1
26
Bad Communication
1
1
0
1
0
27
Using EEPROM data
1
1
0
1
1
28
Model A
1
1
1
0
0
29
Model B
1
1
1
0
1
30
31
Model C
Model D
1
1
1
1
1
1
1
1
0
1
1 - ON,
0 - OFF
Only one code is shown. Order of priority is lower to the higher number. Diagnostics is continuously
ON as long power is on.
SM PNXDCI 1-A.1 GB
13-16
CONTENTS
TROUBLESHOOTING
13.2.4.1
No.
Indoor unit diagnostics and corrective actions
Fault
Probable Cause
Corrective Action
1-4
Sensor failures
Sensors not connected or
damaged
Check sensor connections
or replace sensor
7
Communication
mismatch
Indoor and Outdoor controllers
are with different versions
Replace Indoor controller
8
No Communication
Communication or grounding
wiring is not good
Check Indoor to Outdoor
wiring and grounding
9
No Encoder
Indoor electronics or motor
Check motor wiring, if ok,
replace motor, if still not ok,
replace Indoor controller.
11
Outdoor Unit Fault
Outdoor controller problem
Switch to Outdoor
diagnostics.
Protections
Indication
No action
24
EEPROM Not
Updated
System is using ROM
parameters and not EEPROM
parameters
No action, unless special
parameters are required for
unit operation.
25
Bad EEPROM
26
Bad Communication
Communication quality is low
reliability
27
Using EEPROM data
No problem
17-21
28-31
13.2.5
13.2.5.1
No action, unless special
parameters are required for
unit operation.
Check Indoor to Outdoor
wiring and grounding
IDU model
Procedures for checking Main Parts
Checking Mains Voltage
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this range,
abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and look
for broken or loosed cable lugs or wiring mistake(s).
13.2.5.2
Checking Main fuse
Check 20A fuse on the Filter Board - If burnt – check the compressor, fan or any other peripheral that
can cause a short. In case of a problematic peripheral - replace it.
In case no problematic peripheral, check the resistance on the DC bank (B+ & B- on the Power
board), if it is less than 30Ω, replace the controller. Otherwise replace the burnt fuse. In case of
frequent burning fuse, replace the controller.
13.2.5.3
Checking PFC Chock coil
Check PFC chock connection – repair if needed.
Dis-connect the chock from the controller wire extensions, check if the 2 wires of the chock are
shorted. If shorted (OK) check between each wire and the metal box. If shorted replace chock, if
not (OK), open the controller top cover and check if the wire extensions are connected well and if
shorted. If not shorted, replace wires, if shorted (OK) than might be a controller problem – replace
controller.
SM PNXDCI 1-A.1 GB
13-17
CONTENTS
TROUBLESHOOTING
13.2.5.4
Checking the Outdoor Fan Motor
Check FAN-Power and FAN-Halls connections - Repair if needed.
Rotate the fan slowly by hand. If the fan does not rotate easily, check whether something is obstructing
the fan, or if the fan itself is coming into contact with the outer case, preventing it from rotating.
Correct if necessary - otherwise, the fan motor bearings have seized. Replace the motor.
If the fan rotates easily, use a current probe (“Clamp”) to assure AC current on each phase and it is
less than 1A.
In case there is no current, check the resistance between the three poles. Assure the three coil
resistances are almost the same.
The normal value should be between 10Ω to 20Ω.
Change to Stand-by or Power OFF and re-start - If the fault is still active - replace controller.
13.2.5.5
Checking the Compressor
Check Compressor connections - Repair if needed.
Use a current probe (“Clamp”) to assure that there is an AC current on each phase – no more than
15A.
In case there is no current, check the resistance between the three poles. Assure the three coil
resistances are almost the same (between 0.8Ω to 1.5Ω).
Change to Stand-by or Power OFF and re-start - If the fault is still “Active” - replace controller.
13.2.5.6
Checking the Reverse Valve (RV)
The RV has two parts, Solonoid and valve.
Solonoid - Running in heating mode, check the voltage between two pins of reverse valve connector,
normal voltage is 230VAC. if no power supply to RV, Check RV operation with direct 230VAC power
supply, if OK, replace outdoor controller.
Valve - if RV solonoid is OK (as above) but still no heating operation while compressor is On, replace
the valve.
13.2.5.7
Checking the electrical expansion valve (EEV)
The EEV has two parts, drive and valve.
When Outdoor unit is powered on, EEV shall run and have click and vibration.
For assuring the problem is of the EEV parts, perform the installation test and if fails and no other
indications in the diagnostics, than the problem is with the EEV (one or more).
Drive - a step motor; ringed on the valve. Check the drive voltage, should be12VDC.
Valve – if drive is OK (as above) but still the indoor unit perform no conditioning replace the valve (no
need to take out the refrigerant, just pump down and shut off the main valves).
13.2.5.8
Checking the termistors
Check Thermistor connections and wiring - Repair if needed.
Check Thermistor resistance – between 0ºC and 40ºC should be between 35KΩ and 5KΩ.
13.2.5.9
Checking the communication
Change to Stand-by or Power OFF and re-start - If the fault is still “Active” check Indoor to Outdoor.
Communication wiring and grounding connections (should be less than 2.0Ω) - Repair if needed.
If IDU failure – replace IDU controller that does not respond.
If ODU failure – replace ODU.
SM PNXDCI 1-A.1 GB
13-18
CONTENTS
TROUBLESHOOTING
13.2.5.10 Checking for electromagnetic interferance (EMC problems)
EMC troubles to the A/C unit
Locations most susceptible to noise :
1. Locations near broadcast stations where there are strong electromagnetic waves.
2. Locations near amateur radio (short wave) stations.
3. Locations near electronic sewing machines and arc-welding machines.
Trouble :
Either of the following trouble may occur:
1. The unit may stop suddenly during operation.
2. Indicator lamps may flicker
Correction :
The fundamental concept is to make the system less susceptible to noise
(insulate for noise or distance from the noise source):
1. Use shielded wires.
2. Move unit away from the noise source.
13.2.5.11 EMC troubles to near by home appliances
Locations most susceptible to noise :
1. A television or radio is located near the A/C and A/C wiring.
2. The antenna cable for a television or radio is located close to the A/C and A/C wiring.
3. Locations where television and radio signals are weak.
Trouble :
1. Noise appears in the television picture, or the picture is distorted.
2. Static occurs in the radio sound.
Correction
1. Select a separate power source.
2. Keep the A/C and A/C wiring at least 1 meter away from wireless devices and antenna
cables.
3. Change the wireless device’s antenna to a high sensitivity antenna.
4. Change the antenna cable to a BS coaxial cable.
5. Use a noise filter (for the wireless device).
6. Use a signal booster.
13.2.6
13.2.6.1
Precaution, Advise and Notice Items
High voltage in Outdoor unit controller
Whole controller, including the wires, connected to the Outdoor unit controller may have the potential
hazard voltage when power is on. Touching the Outdoor unit controller may cause an electrical
shock.
Advise: Don’t touch the naked lead wire and don’t insert finger, conductor or anything else into the
controller when power is on.
13.2.6.2
Charged Capacitors
Three large-capacity electrolytic capacitors are used in the Outdoor unit controller. Therefore,
charging voltage (380VDC) remains after power down. Discharging takes about one minute after
turned off. Touching the Outdoor unit controller before discharging may cause an electrical shock.
When open the Outdoor unit controller cover, don’t touch the soldering pin by hand or by any
conductive material.
SM PNXDCI 1-A.1 GB
13-19
CONTENTS
TROUBLESHOOTING
13.2.6.3
Advise:
Open the Outdoor unit controller cover only after one minute from power off.
Measure the electrolytic capacitors voltage before farther checking controller.
Additional advises
When disassemble the controller or the front panel, turn off the power supply.
When connecting or disconnecting the connectors on the PCB, hold the whole housing, don’t pull the
wire, there are sharp fringes and sting on shell. Use gloves when disassemble the A/C units.
SM PNXDCI 1-A.1 GB
13-20
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.
EXPLODED VIEWS AND SPARE PARTS LISTS
14.1
Indoor Unit: PNX 9 / 12 DCI
14-1
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35
37
38
39
40
41
42
Indoor Unit: PNX 9 DCI
PN
Description
465800016
4518655
4519132
4519744
465720059
4526952
4526389
4518664
4527434
4518638
4526953
4518640
4518641
4518662
4518661
4518730
4518670
4518654
4519864R
4518650
452969400
452969500
455013705R
4519147
467300079R
4518666
467300067R
438082
467400024
465340012
4518663
467200004R
4518651
4518682
452867800R
4518646
4518657
4518656
4519900
467430000
467480001
465160004
A Grill A Assy./ Electra PNX 7/9/12/14
Air filter
ACTIVE CARBON FILTER ASSY
Low temperature catalys
Front Frame Assy./ PNX7/9/12/14
Screw Cover
R410A EVAPORATOR ASSY HPI DC
Drain hose
Air Outlet Assy
Upper Louver
Lower Louver
Vert. Louver A
Vert. Louver B
Bearing assy fan
Fan assy plastic D91
Rear panel assy
Installation Plate
TUBE BRACKET
PG 20W PG Motor
Motor Cover
Step Motor A
Step Motor B
PowerCordWithoutPlug/3G/1.5/2100()
Power Cord Clip
DisplayBoardAssy./PNX25/35DCIWithnewfunc
Sensor Braket
PNX DCI Indoor Controller With Vertical
Thermistor Indoor
Indoor Air Inlet Temperature 320mm
Terminal Cover
ELECTROSTATIC FLITER WNG-1
RC-3I-1 KUMANDA
Cover Side Motor
Gear BOX ASSY
Transformer/WNG DCI
LOUVER SUPPORT
TUBE LOCK
MOUNTING HOOK
IONIZER CABLE A
Power Supply Unit /Ionizer
Ionizer/WNG NWNG SERIES
A Air Inlet Frame A
Quantity
14-2
1
2
1
1
1
2
1
1
1
1
1
2
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.3
No.
Indoor Unit: PNX 12 DCI
PN
Description
Quantity
1
465100027
A Grill A Assy./Airwell PNX 9 35 DCI R4
1
2
4518655
Air filter
2
3
4519132
ACTIVE CARBON FILTER ASSY
1
4
465720059
Front Frame Assy./ PNX7/9/12/14
1
5
4526952
Screw Cover
2
6
4526389
R410A EVAPORATOR ASSY HPI DC
1
7
4527434
Air Outlet Assy
1
8
4522754
DRAIN WATER TUBE
1
9
4518638
Upper Louver
1
9
4526953
Lower Louver
1
10
4518640
Vert. Louver A
2
10
4518641
Vert. Louver B
10
11
4518662
Bearing assy fan
1
12
4518661
Fan assy plastic D91
1
13
465700000
Unit Housing Assy./PNX
1
14
4518670
Installation Plate
1
15
4518654
TUBE BRACKET
1
16
4519864R
PG 20W PG Motor
1
17
4518650
Motor Cover
1
18
452969400
Step Motor A
1
20
4519147
Power Cord Clip
1
21
467300054R
Display Board /PNX for EHK MCU( Without
1
22
4518666
Sensor Braket
1
23
467300067R
PNX DCI Indoor Controller With Vertical
1
24
438082
Thermistor Indoor
1
25
467400024
Indoor Air Inlet Temperature 320mm
1
26
465340012
Terminal Cover
1
29
4527178R
RC 7
1
30
4518651
Cover Side Motor
1
31
4518682
Gear BOX ASSY
1
34
4518646
LOUVER SUPPORT
2
35
452867800R
Transformer/WNG DCI
1
36
4518657
TUBE LOCK
1
37
4518656
MOUNTING HOOK
2
41
465800018
Air Inlet Frame A Assy./ PNX
1
42
465340013
Cover/Front Frame/Replace
1
14-3
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.4
Outdoor Unit: GC 9 / 12 DCI
14-4
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.5
Outdoor Unit: GC 9 / 12 DCI
No.
Part No.
Description
1
2
3
4
5
6
7
433218
4526340
433223
4526476
452889600
433215
4523060
464600016
4526299
4526403
4524177
4524176
4526224
4526396
4526223
4526968
4526222
4526300
4526220
4526219
204107
4519188
433229
4522509
4526367
4526393
4518951
4518952
4526221
4526204
4526775
4526774
453238900
4526776
4526828
4526827
4519606
433228
464800002
4526368
4526298
4519614
4526480
4519300
433225
4519607
453225500
467100004
Front panel A
Air inlet ring-420
Painting insulation plate
Axial fan OD=401
DC motor for GC9DCI/35
Motor support
Base painting Assy.
Base plate painting Assy.(for Nordic market)
Partition
Outdoor DC inverter controller (English)
Gas valve (R410A)
Liquid valve(R410A)
EMI fliter board 901-098-00
Chock Assy. 167-021-01
AC-IN connected wire
Earthing wire for DCI
Fuse connecting wire
Therminal sheet
Fuse stand JEF-511B(EHK P/N:150-038-00)
Fuse 65TS(15A,230)150-031-00
Cable clip nylon
4 poles terminal block
Value cover
4-Way valve coil
4-way valve welding Assy. (GC9DCI)
4-way valve welding Assy. (GC12DCI)
4-way valve (GC9DCI)
4-way valve (GC12DCI)
Compressor wire
DC Inverter compressor Assy. 5RS102XAB
Compressor top thermistor(CTT)
Outside air thermistor(OAT)
Sensor /OAT (for Nordic market)
Outside coil thermistor(OCT)
EEV Coil (CAN-MD 12FKS-1 White)
Electronic expansion value (CAMB20YGFKS-1)
Right side panel
Back side net
Guard net painting assy. (for Nordic market)
Condenser soldering assy
Bridge
Painting top cover
Gasket for axial fan
Nut M5 L
Handle
Left side panel painting plate
Support/ OAT 7‫( ײ‬for Nordic market)
Heater/Base plate (for Nordic market)
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
14-5
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.6
Indoor Unit: PNX 18 / 21 / 24 DCI
14-6
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.7
Indoor Unit: PNX 18 DCI
No.
PN
Description
Quantity
1
465720126
ASilk-ScreenGrillAAssy./PNX50/60/72AIRWE
1
1
465720136
ASilk-ScreenGrillAAssy./PNX50/60/72Electra
1
2
452919800
Filter
2
3
4518113
AIR FILTER ASSY
1
4
465020046
Front Frame/PNX-18
1
5
465340035
Screw Cover/PNX-18
3
6
453134600
Evaporator Assy.
1
7
452917300
Air outlet
1
8
4518664
Drain hose
1
9
452917500
Horizontal flap A
1
9
452917600
Horizontal flap B
1
10
452930700
Vertical flap A
12
10
452918200
Vertical flap B
2
11
4518662
Bearing assy fan
1
12
453024900
Impeller fan
1
13
453053800
Base assy./WNG18
1
14
452920100
Mount bracket/WNG-18
1
15
452919400
Joint/Unit housing
1
16
453024500R
PG PG Motor
1
17
452918800
Cover/motor
1
18
453050200
STEP MOTOR A
1
18
453050300
STEP MOTOR B
1
20
4519147
Power Cord Clip
1
21
467300068R
Display Board /PNX 25/35
1
22
452919100
Support/sensor
1
22
4516263
SENSOR BASE
1
23
453030600R
WNG Indoor DC Inverter Controller
1
24
438082
Thermistor Indoor
1
25
467400025
Indoor Air Inlet Temperature 650mm
1
26
465340036
Terminal Cover/PNX-18
1
27
4524963
Electrostatic Filter
1
29
467240005
Remote controller Assy with batteries
1
30
4518651
Cover Side Motor
1
31
453057900
Gear BOX ASSY
1
34
452918700
Support/horizontal louver
2
36
4518657
TUBE LOCK
1
38
4524967
IONIZER WIRE A
1
38
453109300
Wire UL100726AWG/Ionizer
1
39
467430000
Power Supply Unit /Ionizer
1
40
467480001
Ionizer/WNG NWNG SERIES
1
41
465160008
A Air Inlet Frame A/PNX-18
1
14-7
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.8
No.
Indoor Unit: PNX 21 DCI
PN
Description
Quantity
1
465720126
ASilk-ScreenGrillAAssy./PNX50/60/72AIRWEL
1
465720136
ASilk-ScreenGrillAAssy./PNX50/60/72Electra
1
2
452919800
Filter
2
3
4518113
AIR FILTER ASSY
1
4
465020046
Front Frame/PNX-18
1
5
465340035
Screw Cover/PNX-18
3
6
453134600
Evaporator Assy.
1
7
452917300
Air outlet
1
8
4518664
Drain hose
1
9
452917500
Horizontal flap A
1
9
452917600
Horizontal flap B
1
10
452930700
Vertical flap A
12
10
452918200
Vertical flap B
2
11
4518662
Bearing assy fan
1
12
453024900
Impeller fan
1
13
453053800
Base assy./WNG18
1
14
452920100
Mount bracket/WNG-18
1
15
452919400
Joint/Unit housing
1
16
453024500R
PG PG Motor
1
17
452918800
Cover/motor
1
18
453050200
STEP MOTOR A
1
18
453050300
STEP MOTOR B
1
20
4519147
Power Cord Clip
1
21
467300068R
Display Board /PNX 25/35 (With New Funti
1
22
452919100
Support/sensor
1
22
4516263
SENSOR BASE
1
23
453030600R
WNG Indoor DC Inverter Controller(ENGLIS
1
24
438082
Thermistor Indoor
1
25
467400025
Indoor Air Inlet Temperature 650mm
1
26
465340036
Terminal Cover/PNX-18
1
27
4524963
Electrostatic Filter
1
29
467240006
Remote controller Assy with batteries.
1
30
4518651
Cover Side Motor
1
31
453057900
Gear BOX ASSY
1
34
452918700
Support/horizontal louver
2
36
4518657
TUBE LOCK
1
38
4524967
IONIZER WIRE A
1
38
453109300
Wire UL100726AWG/Ionizer
1
39
467430000
Power Supply Unit /Ionizer
1
40
41
467480001
465160008
Ionizer/WNG NWNG SERIES
A Air Inlet Frame A/PNX-18
1
1
14-8
1
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.9
No.
Indoor Unit: PNX 24 DCI
PN
Description
Quantity
1
1
465720126
465720136
ASilk-ScreenGrillAAssy./PNX50/60/72AIRWE
ASilk-ScreenGrillAAssy./PNX50/60/72Electra
1
1
2
452919800
Filter
2
3
4518113
AIR FILTER ASSY
1
4
465020046
Front Frame/PNX-18
1
5
465340035
Screw Cover/PNX-18
3
6
453260400
Evaporator Assy/WNG24
1
7
452917300
Air outlet
1
8
4518664
Drain hose
1
9
452917500
Horizontal flap A
1
9
452917600
Horizontal flap B
1
10
452930700
Vertical flap A
12
10
452918200
Vertical flap B
2
11
4518662
Bearing assy fan
1
12
453024900
Impeller fan
1
13
453053800
Base assy./WNG18
1
14
452920100
Mount bracket/WNG-18
1
15
452919400
Joint/Unit housing
1
16
453206800R
DC Motor 25W/(DR-8938-538D)
1
17
452918800
Cover/motor
1
18
453050200
STEP MOTOR A
1
18
453050300
STEP MOTOR B
1
20
4519147
Power Cord Clip
1
21
467300068R
Display Board /PNX 25/35 (With New Funti
1
22
452919100
Support/sensor
1
22
4516263
SENSOR BASE
1
23
453207000R
Controller Assy./WNG72 INV
1
24
438082
Thermistor Indoor
1
25
467400025
Indoor Air Inlet Temperature 650mm
1
26
465340036
Terminal Cover/PNX-18
1
27
4524963
Electrostatic Filter
1
29
467240006
Remote controller Assy with batteries.
1
30
4518651
Cover Side Motor
1
31
453057900
Gear BOX ASSY
1
34
452918700
Support/horizontal louver
2
36
4518657
TUBE LOCK
1
38
4524967
IONIZER WIRE A
1
38
453109300
Wire UL100726AWG/Ionizer
1
39
467430000
Power Supply Unit /Ionizer
1
40
41
467480001
465160008
Ionizer/WNG NWNG SERIES
A Air Inlet Frame A/PNX-18
1
1
14-9
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.10
Outdoor Unit: GC 18 DCI
14-10
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.11
Outdoor Unit: GC 18 DCI
ItemNo. Part No.
Description
Qty
1
433218
Front panel A
1
2
4526340
Air inlet ring-420
1
3
433223
Painting insulation plate
1
4
4526476
Axial fan OD=401
1
5
4526475
DC motor for GC 18 DCI
1
6
4526457
Motor support
1
7
4527363
Base painting Assy.
1
8
4526459
Partition
1
9
4526203
Outdoor DC inverter controller (English)
1
10
4524595
Gas valve (R410A)
1
11
4524176
Liquid valve (R410A)
1
12
4526224
EMI fliter board 901-098-00
1
13
4526396
Chock Assy. 167-021-01
1
14
4526223
AC-IN connected wire
1
14
4526968
Earthing wire for DCI
1
16
4526222
Fuse connecting wire
1
17
4526300
Therminal sheet
1
18
4526220
Fuse stand JEF-511B(EHK P/N:140-038-00)
1
19
4526533
Fuse 65TS(20A,230)140-031-00
1
20
204107
Cable clip nylon
1
21
4519188
4 poles terminal block
1
22
433229
Value cover
1
23
4522509
4-Way valve coil
1
24
4527327
4-way valve welding Assy.
1
25
4518952
4-way valve
1
26
4526221
Compressor wire
1
27
4523446
DC Inverter compressor Assy. 5CS130XCC03
1
28
4526775
Compressor top thermistor(CTT)
1
29
4526774
Outside air thermistor(OAT)
1
30
4526776
Outside coil thermistor(OCT)
1
31
4526969
Suction coil thermistor(SUCT)
1
32
4526214
Electronic expansion valve ZDPF(L)-1.6C-01-RK forR410A
1
33
4526216
EEV COIL QA(L)12-HR-01A-RK
1
34
4519606
Right side panel
1
35
433228
Back side net
1
36
4526459
Condenser soldering assy
1
37
4526298
Bridge
1
38
4519614
Painting top cover
1
39
4526480
Gasket for axial fan
1
40
4519300
Nut M5 L
1
41
433225
Handle
1
42
4519607
Left side panel painting plate
1
14-11
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.12
Outdoor Unit: GC 21 DCI
14-12
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.13
Outdoor Unit: GC 21 DCI
Item No. Part No.
Description
Qty
1
4517144
FAN COVER PP+UV
1
2
452795700
PAINTED LEFT CABINET ASSY
1
3
4521642
Painted Right Cabinet and Isolation Assy.
1
4
4523141
M10 Hexagon locked nut M10
1
5
4526841
cusion for fan
1
6
4526510
FAN D=460mm (3 blade)
1
7
453026500
DC Motor SIC-71FW-F170-2
1
8
453036400
Motor Support
1
9
453238900
Sensor/OAT
1
10
4526775
Compressor top thermistor(CTT)
1
11
4526776
Outdoor coil thermistor(OCT)
1
12
453035800
Partition Plate
1
13
453036100
Base Plate Paint Assy.
1
14
4526221
Compressor wire
1
14
453041900
Liquid Accumulator
1
16
452882900
Condenser and distributor welding assy.
1
17
4523446
Scroll DC compressor assy. 5CS130XCC03
1
18
453034000
4-way Valve System Assy.
1
19
4522509
4-Way valve coil
1
20
4516766
PAINTED VALVE PLATE ASSY
1
21
4526301
High pressure stop valve R410a
1
22
4524595
1/2” Gas Valve for ONG R410A
1
23
4526214
Electronic expansion valve ZDPF(L)-1.6C-01-RK for R410A
1
24
4526216
EEV COIL QA(L)12-MD-02
1
25
4518952
4-W valve SHF-7H for R410A
1
26
4525938
PAINTED RIGHT-BACK CABINET ASSY
1
27
4523145
R.lifter
1
28
4517028
PAINTED LEFT-BACK GRILL
1
29
4516758
SMALL HANDLE
1
30
452841100
Earth wire
3
31
453238800
Ground Wire
1
32
453238700
Wire UL1007 16AWG/COM
1
33
4519188
4 poles terminal block
1
34
453238600
Wire 1014 16#/Power Input
1
35
204107
Cable clip Nylon
1
36
453048500
DCI 2.8kW EMI Filter Board 901-107-00
1
37
453052900
Therminal Plate Assy.
1
38
4526585
connect for motor backet
1
39
453030500
Outdoor DCI Controller/2.8kW(English) 906-105-00
1
40
4516788
PAINTED TOP COVER ASSY
1
14-13
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.14
Outdoor Unit: GC 24 Z DCI
14-14
SM PNXDCI 1-A.1 GB
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
14.15
Outdoor Unit: GC 24 Z DCI
No.
Item
Description
Quan.
1
465100000
Grill/ DCI Trio
2
4523652
PAINTED LEFT CABINET ASSY
1
3
4523758
Nut M8 left
1
4
452960400
Outdoor Fan
1
5
461600023
4-Way Valve Assy.
1
6
4522509
4-way Valve Coil
1
7
4526522
FOUR-WAY VALVE R410A
1
8
466130002R
DC Motor 70W 8P
1
9
4522601
Right Handle
1
10
4523653
PAINTED RIGHT CABINET ASSY
1
11
4526775
Compressor Top Thermistor(CTT)
1
12
452956500
OMT Thermistor(OMT)
1
13
452677601
Outdoor Coil Thermistor(OCT)
1
14
452809900
Base Plate Painting Assy.
1
15
460080000R
Compressor Assy./ C-7RVN153H0W SANYO ShenYang)
1
16
452783600
Oil Separator Assy.
1
17
452783200
Liquid-gas Separator
1
18
453256100
Support Painting Support Assy./Gas-Liquid Separator
1
19
4526080
Valve plate paint assy
1
20
4526513
LOW PRESS VALVE (R410A)
1
21
4526514
Hight press valve(R410A)
1
22
4523654
PAINTED RIGHT BACK CABINET ASSY
1
23
4522602
Valve Cover
1
24
4518950
Filter Drier BFK-053S
1
26
204107
Cable clip Nylon
2
27
467420003
7 Poles Terminal Block
1
28
464280001
Terminal Plate/ DCI 72Z
1
29
4526215
Electronic expansion valve ZDPF(L)-1.6C-01-RK for R410A
1
30
4526216
EEV COIL QA(L)12-MD-02
1
31
462300002
Condenser Assy.
1
32
453175500
Guard Net Painting Assy.
1
33
453083800
Support/OAT
1
34
4526396
Choke Assy.167-021-01
1
35
464730006
Partition Plate Assy./DCI 72Z
1
36
467300082R
Controller/Outdoor Unit DCI 3.0KW(English) 906A-361-00
1
37
452888500
Motor Support
1
38
464250044
Connect Plate/Controller DCI 72Z
1
39
452841100
Earth wire
3
39
4516540
Earth wire
2
40
453238900
Sensor/OAT
1
41
4523657
PAINTED TOP COVER ASSY
1
42
4522600
Left Handle
1
43
467300114R
DCI 3.0KW EMI Fillter Board 901A-574-00
1
1
14-15
SM PNXDCI 1-A.1 GB
CONTENTS
TUBING CONNECTIONS
15.
TUBING CONNECTIONS
TUBE (Inch)
¼”
⅜”
½”
⅝”
¾”
Flare Nuts
11-13
40-45
60-65
70-75
80-85
Valve Cap
13-20
13-20
18-25
18-25
40-50
Service Port Cap
11-13
11-13
11-13
11-13
11-13
TORQUE (Nm)
1.
2.
3.
4.
5.
6.
7.
8.
Valve Protection Cap-end
Refrigerant Valve Port (use Allen wrench to open/close)
Valve Protection Cap
Refrigerant Valve
Service Port Cap
Flare Nut
Unit Back Side
Copper Tube
When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction
line at the lowest point of the riser. Incase the indoor unit is installed above the outdoor, no trap is
required.
15-1
SM PNXDCI 1-A.1 GB
CONTENTS
APPENDIX A
APPENDIX A
INSTALLATION AND OPERATION MANUALS
16-1
SM PNXDCI 1-A.1 GB
CONTENTS
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