-J05826 REV. 2015-04-23 SCREAMIN' EAGLE EXTREME BILLET VENTILATOR PERFORMANCE AIR CLEANER KIT GENERAL Kit Number 29400167 (chrome), 29400168 (black) Models This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer. Kit Contents For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only). Additional Parts Required Proper installation of this kit requires the use of Digital Technician™ by a factory-trained technician at a Harley-Davidson dealer. This kit requires the use of Loctite® 243 Threadlocker and Sealant - Blue (H-D Part Number 99642-97) and Air Cleaner/Degreaser (H-D Part Number 99883-88T), both available from a Harley-Davidson dealer. The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) -J05826 NOTE See Figure 3 and Table 1. NOTES This Screamin' Eagle Ventilator Performance Air Cleaner is intended for high performance applications only. This enginerelated performance part is legal for sale or use in California on pollution controlled motor vehicles. Engine-related performance parts are intended for the experienced rider only. The air cleaner contained in this kit is designed to perform with this kit only. Any other combination of components is not confirmed to be legal for street use. REMOVAL To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) 1. Remove the main fuse. Refer to the service manual. 2. Remove the existing air cleaner. Refer to the service manual. Discard the parts. 3. See Figure 3. Remove and discard the induction module bracket (A). Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled. Please dispose of materials responsibly. 1 of 4 of the emblem to the front cover (4) and press the emblem firmly into place. INSTALLATION Air Cleaner Installation Use only supplied air cleaner cover. Use of another air cleaner cover could cause element failure and detachment of the air cleaner cover, which could distract the rider and result in death or serious injury. (00596b) 3. Assemble wire mesh (14) and filler plate (15) to front cover. 4. Apply Loctite 243 - Blue to all cover screws (13) and mating tapped holes in back cover (16). 5. See Figure 1. Install front cover plate with wire mesh and mesh filler plate using 1/4-20x2.5 in. SHCS screws provided. Alternate tightening in a star pattern until all six fasteners are snug. Then one-half turn (180 degree) each in same pattern. This is to avoid crushing the element. If necessary, another one-quarter turn (90 degree) but no more. NOTE When servicing the air cleaner, apply Loctite 243 - Blue to the threads of all fasteners. 1. Remove the liner from the adhesive backing of the gasket (10). Carefully position the adhesive side of the gasket to the backplate, aligning to the equally spaced screw holes, and press the gasket firmly into place. 2. See Figure 3. Insert the two breather bolts (8) through the air cleaner backplate (7) and install two intake tube gaskets (6) to the breather bolts on the induction module side of the backplate. 3. Apply Loctite 243 - Blue to the breather bolt threads and the mating tapped holes in the cylinder head. Position back cover over back plate. 4. Thread the bolts into the cylinder head, but do not tighten. 5. Thread the air cleaner mounting studs (1) all the way through the backplate (8) until the screw threads are captured in the induction module. Do not tighten completely at this time. 6. Tighten the three air cleaner studs to 55-60 in-lbs (6.26.8 Nm). is07671a 3 6 1 2 5 4 Figure 1. Fastener Tightening Sequence NOTE Riding a motorcycle equipped with an exposed air filter element under rainy conditions IS NOT RECOMMENDED. • If parked, water could enter the engine. If moving, enough water could be sucked in to cause engine misfiring. 7. Alternately tighten the two breather bolts to 120-144 inlbs (13.6-16.3 Nm). • 8. Install the adapter plate assembly (2) to the mounting studs (1) using hex socket button head screws (with Loctite applied). Tighten the screws to 55-60 in-lbs (4.1-6.8 Nm) Assemble breather plugs (9) to breather bolts (8). Slip the rain sock (12) over the air filter element under these circumstances. Air Cleaner Element and Cover Installation NOTES Final Assembly 1. Install the main fuse. Refer to the service manual. ECM Recalibration Whenever the air cleaner cover is installed, apply Loctite 243 - Blue to all air cleaner cover screws. 1. 2. See Figure 3. Secure the air filter element (3) to the adapter plate assembly (2) using three hex socket button head screws (5). Tighten the screws to 55-60 in-lbs (6.26.8 Nm). Remove the liner from the adhesive backing of the air cleaner emblem (11). Carefully position the adhesive side -J05826 You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b) Have a Harley-Davidson dealer download the new ECM calibration using Digital Technician™. 2 of 4 2. MAINTENANCE Air Cleaner Element Maintenance NOTES When servicing the air cleaner, apply Loctite 243 - Blue to the threads of all fasteners. 1. Remove the air cleaner cover and inspect the filter element every 5000 miles (8000 km), or more often under dusty conditions. NOTES The use of cleaning, drying or oiling methods or products other than those shown will damage the filter and void the manufacturer's warranty K&N® Air filter Cleaner is available from a Harley-Davidson dealer, either alone (1 qt/0.95 L sprayer bottle, 99883-88T) or a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service Kit (99850-92T). K&N Air Filter Oil is also available from a Harley-Davidson dealer, either alone (12.25 oz/347 gram aerosol can, 9988288T) or a 6.5 oz/184 gram aerosol can as part of the Filter Care Service Kit. DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media twenty minutes after oiling, clean and oil the filter element again. To clean the element: a. Disassemble front cover assembly screws (13). b. Disassemble air filter element screws (5) and remove element (3) for cleaning. c. Tap the element to dislodge any loose dirt, then gently brush with a soft bristle brush. d. Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes OR roll and soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. e. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water. f. After rinsing, shake off all excess water, and let the filter media air dry. DO NOT use compressed air or a heat gun to speed drying. g. After the filter media is completely dry, EITHER spray air filter oil along each pleat, once only, holding the spray nozzle approximately 3 inches (76 mm) away from the media, OR carefully use a squeeze bottle to deposit oil along each pleat, once only. Let the oil absorb into the filter media for twenty minutes before proceeding. After twenty minutes, inspect the filter media, and carefully apply oil to any remaining visible white spots on the filter media, and allow to absorb. 3. Install the air cleaner element and covers. is05913 3 2 1 1. Air Cleaner/Degreaser solution 2. Filter pleats 3. Roll filter element in solution around perimeter Figure 2. Cleaning the Filter Element -J05826 3 of 4 SERVICE PARTS is07675b 16 6 10 7 9 A 8 1 2 5 3 14 5 15 4 12 13 11 Figure 3. Service Parts, Screamin' Eagle Extreme Billet Ventilator Performance Air Cleaner Kit Table 1. Service Parts Table Item Description (Quantity) Part Number 1 Mounting stud (3) 8250 2 Adapter plate assembly 28101-10 3 Air filter element 29400022A 4 Front cover, air cleaner Not sold separately 5 Hex socket button head screw (6) 3938 6 Intake tube gasket (2) 11934 7 Air cleaner backplate 28723-10 8 Breather bolt (2) 29465-08A 9 Breather plug (2) 29557-05 10 Gasket, carb/efi 29583-01A 11 Air cleaner cover insert 14100604 12 Rain sock 29400177 13 Screw (6) 10200259 14 Wire mesh Not sold separately 15 Filler plate Not sold separately 16 Rear cover, air cleaner Not sold separately Items mentioned in text, but not included in kit: A -J05826 Induction module bracket (remove and discard) 4 of 4
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