Hardware Training Procedure - Healthcare

Hardware Training Procedure - Healthcare
Giraffe Incubator Chassis Replacement
Giraffe Incubator
Chassis Replacement Kit - Replacement Instructions
This instruction refers to the following:
6600-0278-850 Giraffe Incubator/OmniBed Chassis Replacement Kit
WARNING! Disconnect the unit from the power source while performing the replacement
procedure.
Follow the Electro Static Discharge (ESD) sensitive devices handling practices while handling
the optical fan sensor. If necessary, order the ESD control workstation, Stock No. 0175-2311000.
Reference documents:
6600-0354-000
Giraffe Incubator Operation and Maintenance Manual
6000-0356-000
Giraffe Incubator Service Manual
6600-2502-100
Servo Oxygen System Installation, Instructions for Field Use
Work sequence shown in this document is the suggested sequence. Parts may be
assembled (disassembled) in other sequences if test or inspection steps are not skipped.
Some steps require two people to be safely and successfully performed.
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Giraffe Incubator Chassis Replacement
Setting Up
Unpack the Chassis Replacement Kit and inspect for visible shipping damage. Check to
make sure that included parts match bill of material for the kit ordered (See last page of
this document).
First, set up the unit and arrange your workspace to simplify the process.
1. Raise the elevating base to its maximum height before beginning the procedure to gain
better access to the chassis components.
2. Ensure that a clear, flat work surface is available near the unit. The surface must be large
enough to support the old and new chassis.
Note: Place new chassis on a padded surface to prevent scratching and scraping.
3. Place the new chassis bottom side up on the work surface.
4. Turn off the unit and unplug the unit’s power cord from the receptacle.
WARNING! You must, switch off the unit and disconnect it from the power source before
proceeding to the next step. If unit was in use, let it cool. Some parts inside the bed may be
hot. Failure to perform this step may result in injury.
Removing the side doors and hood
Next, clear the infant compartment, disconnect the hood’s hinges and remove the hood.
1. Remove the side doors.
2. Remove the following parts from the infant compartment.
•
•
•
•
•
Mattress
Mattress tray support
Translation deck
Tilt platform
Pan
6600-0689-800
6600-1353-500
6600-1352-500
6600-1313-500
6600-1168-500
3. Remove the following fan parts.
•
•
•
Fan
Fan hub
Fan seal
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6600-1738-500
6600-1440-500
6600-1557-500
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Giraffe Incubator Chassis Replacement
4. Remove the tilt mechanism by unscrewing the plastic cap and removing 4 screws using
a 2.5 mm hex wrench.
5. Use a small straight-blade screwdriver to remove the 2 snap fasteners from the inside of
the hood hinges.
6. Remove the compartment probe back plate by removing 2 screws (6600-0706-406)
using a 2mm hex wrench. Disconnect the connectors but do not remove the sensor.
Refer to Service Manual Section 6.13 Hood & Compartment Air Probe.
7. Free up the compartment probe cable under the plastic clip using the 2.5 mm hex
wrench and the 7 mm nut driver.
8. Push the trigger on the hood latch post to disengage the latch and carefully lift the hood
off the chassis.
Removing the storage drawer and humidifier reservoir
Next, remove the storage drawer and humidifier reservoir.
1. Slide the storage drawer all the way to one side.
2. Remove the 4 captive screws (6600-0706-408) using a 2.5 mm hex wrench from both
sides of the drawer.
3. Slide the drawer to the opposite side and remove 4 remaining captive screws.
4. Remove the drawer.
5. Remove the slide from the back drawer mounting bracket using a 2.5 mm hex wrench.
6. Remove the back drawer mounting bracket (6600-1716-500).
7. Remove the humidifier reservoir (6600-0216-850).
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8. Remove two lower raceway cover screws (6600-0706-406) using a 2 mm wrench.
Removing the Chassis
Next, you remove the chassis cover, disconnect all wiring, and remove the old chassis
from the unit.
1. Remove the 6 screws (6600-0908-402) from the chassis bottom cover (6600-1888-500)
using a 2.5 mm hex wrench.
2. Slide the chassis cover forward to remove.
3. Remove the ground connector using a 7 mm nut driver. Reattach the nut and two star
washers to prevent the hardware loss.
4. Disconnect the wiring harnesses and heaters.
Note: The fan optical sensor is static-sensitive.
5. Disconnect the ground wire from the heatsink using a 3 mm hex wrench. Replace the
screw and 2 star washers once the ground wire is free to prevent hardware loss.
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6. Remove the electronic enclosure back cover by removing and loosening screws as
needed using a 2.5 mm hex wrench.
7. Remove 2 screws from the bezel using a 3mm hex wrench.
8. Tilt bezel.
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9. While supporting the chassis, loosen the 5 screws on either side of the bracket casting,
then remove the 4 screws from each side completely. Leave one screw on each side.
Note: Use a 6 mm ball-end hex wrench to remove screws that you have to access from
an angle.
10. ATTENTION! This step requires two people to perform. While one person supports the
chassis, remove the 2 remaining screws before taking off the chassis.
Transferring parts to the new chassis
Next, you transfer the heat sink, fan motor, fan sensor, drawer slide brackets, and
humidifier to the new chassis.
1. Place the chassis bottom side up next to the new chassis.
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2. Apply the blank labels 6600-2410-100 and language specific ECMO label (6600-2546101, 6600-2546-102, or M1093199) to the new chassis as shown.
3. Remove the 4 fan motor screws using a 2.5 mm hex wrench. Install the fan on the new
chassis.
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Note: Be sure that you install the fan motor on the new chassis exactly as it was oriented
on the old chassis.
4. Remove fan speed sensor and install on the new chassis.
Note: if unit has a Servo Oxygen module, the fan speed sensor should be moved together
with the Servo Oxygen Module (See the Removing and reinstalling the Servo Oxygen
Module section).
5. Remove remaining humidifier raceway cover screws (6600-0706-406) using a 2 mm
wrench. Remove the humidifier raceway. (Spare M3 screws and washers are included in
the kit.)
6. Remove the humidifier with a long T handle 2.5 mm hex wrench or screwdriver. Install
the humidifier on the new chassis.
7. Remove front end drawer slide bracket, with the slide still attached, using a 3mm hex
wrench. Install the bracket on the new chassis.
8. Move the wire ties using a 3mm hex wrench. (Spare wire ties are included in the kit.)
9. Unscrew the filter cover knob and transfer the filter and filter cover to the new chassis.
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Removing and reinstalling heat sink
Next, you remove the heatsink and gasket from the old chassis and install it on the new
chassis.
1. Remove the 14 screws attaching the heat sink to the old chassis using a 4 mm hex
wrench.
2. Flip the new chassis over so it is top side up.
3. Remove gasket from the old chassis.
4. Install heatsink gasket by aligning the pockets of the gasket with the positioning pins on
the new chassis.
5. Attach the heatsink to the new chassis with 2 screws, then flip the chassis over and
install 12 remaining screws. Do not tighten any screws; make sure that the heatsink can
be moved.
Note: Use the fan seal to precisely position the heatsink. Ensure that the fan motor shaft
is in the dead center of the seal before tightening the heatsink.
Removing and reinstalling Servo Oxygen Module
Note: Servo Oxygen is installed as an option on Giraffe Incubator units – not all units will
have a Servo Oxygen unit.
1. Disconnect two tubes connecting the module to the chassis and heatsink fittings by
pushing the collar in and pulling the tube free.
2. Remove the servo oxygen unit and fan speed sensor using 10 mm wrench and a 2.5 mm
hex wrench.
3. Move the chassis vent fitting using 14 mm and 16 mm wrenches.
4. Install the fan speed sensor and Servo Oxygen unit on the new chassis.
5. Reconnect two tubes by pushing them into the push-in fittings located on the heatsink
and chassis vents.
Note: Check that none of the hoses is kinked.
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Removing and reinstalling hinges
Next, you remove the side door hinge and hood hinge and reinstall them on the new
chassis.
1. Remove side panels using a 3 mm hex wrench.
2. Remove 2 screws from the center pivot block using 3 mm hex wrench.
3. Remove the rubber hinge button at the end of the hinge rod from the side opposite to
where you are working.
4. Push rod forward to expose the C-clip. Remove it with needle nose pliers. (Spare Cclips are included in the kit.)
5. Pull the rod toward you and remove the second C-clip. Remove the hinge rod by
pulling it toward you.
6. Position the pivot block (attached with screws), washers, spring and hinges on the
new chassis.
7. Install the rod and reattach the C-clips and rubber button.
ATTENTION! The hinge collar must be captured by chassis flange as shown on pictures.
8. Repeat the previous seven steps to transfer the other hinge.
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9. Reinstall the hinge covers from the front of the chassis using a 4 mm hex wrench.
10. Reinstall the side panels using a 3 mm hex wrench.
Attaching new chassis to the unit
Next, you attach the new chassis to the unit.
1. ATTENTION! This step requires two people to perform. While supporting the chassis,
replace the tie-down cylinders and install 5 screws on either side of the bracket casting.
2. Install tilt mechanism.
3. Put bezel back in place and attach using a 3 mm hex wrench.
4. Attach electrical enclosure back cover.
5. Reconnect wire harnesses to humidifier, fan motor, heaters. Reconnect the ground on
the heatsink with star washers on both sides of the terminal.
6. Install the bottom chassis cover on the new chassis. Reconnect the ground with star
washers on both sides of the terminal.
Note: Make sure harnesses are tucked up out of the way so they are not pinched and the
cover can be mounted flush.
7. Install 2 screws for the raceway cover.
8. Install the fan components.
9. Put hood back on the unit and secure the hinges.
10. Reattach the air probe and humidity sensor.
11. Install the side doors.
12. Perform the Service Checkout Procedure from the Giraffe Incubator Operation and
Maintenance Manual 6600-0354-000.
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Giraffe Incubator Chassis Replacement
Chassis Kit BOM
Item
Number
Packaged Item
Part Name
Description
Qty,
UOM
1
Chassis
6600-1167-500
CHASSIS BED GH GI
1
Each
6600-0706-406
M3 X 6 BTNHD SCREW
6
Each
6600-0713-431
M3 INT STAR WASHER
7
Each
6600-0712-402
6600-1197-600
6600-1045-400
M3 FL WASHER
CLIP
C-CLIP
5
2
2
Each
Each
Each
6600-0713-443
M4 STAR WASHER EXT
1
Each
6600-0712-408
M4 FL WASHER
1
Each
6600-0706-409
M4 X 10 BTNHD SCR
2
Each
6600-0572-600
RETAINER FOOT SWITCH
CONNECTOR
4
Each
M1145857
INSTRUCTION,
INSTALLATION CHASSIS
UPGRADE GINC
1
Each
M1145855
INSTRUCTION,
INSTALLATION CHASSIS
UPGRADE GIRAFFE
OMNIBED
1
Each
6600-2546-101
ECMO label, EN FR SP GR IT
DU
1
Each
6600-2546-102
ECMO label, RU SW NO DA
JP CN
1
Each
M1093199
ECMO label, PG EST TU ROM
CZ POL
6600-2410-100
LABEL SET, BLANK
1
Each
6600-0736-701
6600-0736-702
EAST HANDSWITCH
WEST HANDSWITCH
1
1
Each
Each
2
3
Spare hardware
in plastic bag
Installation
instructions and
labels in plastic
bag
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